ACCT 323 Managerial Accounting Alternative Inventory Costing Methods Decision-Making Perspective Firoz A. Noorani 2024 Differences between Absorption costing and Variable costing Changes in the production and sales level on net income under absorption versus variable costing Impact on management decisions and performance evaluation Effect of a normalabsorption costing method on net income under absorption costing and variable costing (Appendix 8A) Learning Objectives Two approaches to product costing: 1. Full or absorption costing [External reporting GAAP]; and 2. Variable costing [Internal reporting] ABSORPTION COSTING Aka full costing, traditional costing, job costing Allocates all production costs (both variable and fixed) to the product (inventory) and then to COGS when sold Treats both variable and fixed costs as product costs (absorbed into inventory until products are sold) Components Required DM by GAAP DL Variable MOHD Fixed MOHD Key Takeaways & Understanding VARIABLE COSTING Aka Direct costing Considers only variable manufacturing costs as product costs. Fixed MOHD is a period cost and is expensed in the period incurred Components For Internal purposes only DM DL Variable MOHD As such, accounting income will differ between the two methods: Net income under absorption costing includes all manufacturing costs (Variable and fixed) associated with the production of units, regardless of whether they are sold or remain in ending inventory Operating income will differ between absorption and variable costing The difference represents the amount of fixed product costs capitalized as inventory under absorption costing and expensed as period costs under variable costing Absorption costing Means that ending inventory on the balance Accounting Income sheet is higher, while expenses on the income statement are lower. Absorption costing results in a higher net income when production exceeds sales because fixed costs are spread over more units The key difference is FMOH. Absorption costing will show a higher net income than variable costing whenever units produced exceed units sold since FMOH costs are deferred to a future period as part of the ending inventory cost. When units produced and sold are the same, net income will be equal under both costing approaches because there is no difference in ending inventory, hence no deferral of FMOH to future periods through ending inventory. When units produced are less than units sold, net income under absorption costing is less than net income under variable costing because FMOH cost in beginning inventory is charged to the current year’s income under absorption costing. Absorption vs Variable Costing REVIEW The choice between absorption costing and variable costing can have significant implications for decision-making within an organization: Production and Inventory Levels Budgeting & Performance Evaluation Product Pricing Tax Implications Decision-Making Concerns Lighting Division Lighting Division of Walker Enterprises Students to follow the example of Walker Enterprises COST INFORMATION FOR LIGHTING DIVISION Beginning inventory -0- Profits not meeting expectations Expected sales in units 20,000 Selling price per unit $15 Expected sales in the upcoming year are 20,000 units Variable manufacturing costs per unit $6 Fixed manufacturing costs (total) $60,000 Should 20,000 or 30,000 units be produced 1. Assuming absorption costing 2. Assuming variable costing Fixed manufacturing overhead costs per unit Based on 20,000 units produced $3 per unit ($60,00020,000) Based on 30,000 units produced $2 per unit ($60,00030,000) Total manufacturing cost per unit Based on 20,000 units produced $9 per unit ($6 variable + $3 fixed) Based on 30,000 units produced $8 per unit ($6 variable + $2 fixed) Selling and administrative expenses Variable selling and administrative expenses per unit $1 Fixed selling and administrative expenses $15,000 Copyright ©2021 John Wiley & Sons Canada, Ltd. 9 Decision-Making Concerns Lighting Division Under absorption costing, 30,000 units should be produced (regardless of sales level). Ending inventory of 10,000 x $2.00 fixed overhead = $20,000 of fixed manufacturing overhead is carried on the Balance Sheet Produces 30,000 units but sells only 20,000 units Net income is $105,000. ABSORPTION COSTING Copyright ©2021 John Wiley & Sons Canada, Ltd. By producing 30,000 units, the division will have an inventory of 10,000 units. This excess inventory causes net income to increase by $20,000 because $20,000 of fixed costs (10,000 × $2) are not charged to the current year but are deferred to future periods. 10 Decision-Making Concerns Lighting Division Regardless of production level, income is the same Fixed costs treated as a period expense. 10,000 units in ending inventory includes only variable costs. VARIABLE COSTING Produces 30,000 units but sells only 20,000 units Net income is $105,000. Net income is not affected by the number of units produced. Net income is $85,000 whether 20,000 or 30,000 units are produced. Because fixed manufacturing overhead is treated as a period expense. Under variable costing, no fixed manufacturing overhead is deferred through inventory buildup. Therefore, under variable costing, production does not increase income; sales do Copyright ©2021 John Wiley & Sons Canada, Ltd. 11 MASTI Company builds custom hiking poles. In the current year, the company incurred the following costs: Variable cost per unit Direct materials $6.50 Direct labour 2.75 Variable manufacturing overhead 5.75 Variable selling and admin expenses 3.90 Fixed costs for year Fixed manufacturing overhead $285,000 Fixed selling and administrative expenses 240,100 MASTI Company sells the poles for $25. During the current year, the company produced 95,000 poles and sold 80,000. Instructions: A. Assuming MASTI uses variable costing, calculate MASTI’s manufacturing cost per unit for the current year. B. Assuming MASTI uses absorption costing, calculate MASTI’s manufacturing cost per unit for the current year. EXERCISE Momentum Bikes production and sales data for the most recent year are as follows (no beginning inventory): Variable production costs $85 per bike Fixed production costs $530,000 Variable selling & administrative costs $17 per bike Fixed selling & administrative costs $480,000 Selling price $195 per bike Production 21,200 bikes Sales 19,000 bikes Instructions a) Prepare a brief income statement using absorption costing and variable costing. b) Calculate the amount to be reported for inventory in the year-end absorption-costing balance sheet. EXERCISE During 2022, Gortle Industries is intending to sell 50,000 units for $10 per unit. Variable manufacturing costs are $3 per unit. Annual fixed manufacturing overhead is $200,000. Variable selling and administrative costs are $1 per unit sold, and fixed selling and administrative costs are $30,000. Allan Wong, the company manager, is trying to decide whether to produce 50,000 units or 60,000 units in 2022. Instructions Prepare an absorption-costing income statement for 2022 for both levels of production. Exercise During 2022, Gortle Industries is intending to sell 50,000 units for $10 per unit. Variable manufacturing costs are $3 per unit. Annual fixed manufacturing overhead is $200,000. Variable selling and administrative costs are $1 per unit sold, and fixed selling and administrative costs are $30,000. Allan Wong, the company manager, is trying to decide whether to produce 50,000 units or 60,000 units in 2022. Instructions Prepare a variable-costing income statement for 2022 for both levels of production. Explain the results. Exercise LO4 Variable Costing has advantages relative to Absorption Costing Management finds it is more useful. Consistent with CVP analysis & Incremental Analysis Net operating income is closer to net cash flow. Easier to estimate profitability of products and segments Net income calculated under variable costing is closely tied to changes in sales and provides a more realistic assessment of the company’s success or failure. Advantages Net income calculated under variable costing is unaffected by changes in production levels. Impact of fixed costs on profits emphasized Consistent with standard costs and flexible budgeting Profit is not affected by changes in inventories The presentation of fixed-cost and variable-cost components on the variablecosting income statement makes it easier to identify these costs and evaluate their impact on the company’s profitability NORMAL COSTING Is a costing system that combines actual costs for DM and DL with predetermined overhead rates (POR). The POR rates are based on estimated or budgeted amounts for indirect MOHD. MOHD costs are applied to production based on the POR multiplied by the actual activity level – cost driver The MOHD applied to production is added to DM and DL costs to calculate the total product cost. At the end of the period, the actual overhead costs result in Underapplied or Overapplied MOHD Underapplied or overapplied MOHD is adjusted at the end of the period to ensure MOHD costs are accurately reflected in financial statements NORMAL ABSORPTION COSTING Appendix 8A NORMAL ABSORPTION COSTING Normal-Absorption Costing Effect Uses a predetermined overhead rate to allocate MOH to products Normal absorption costing can be used under both absorption and variable costing. Under absorption costing, if normal absorption costing is used, a production volume variance will occur whenever production deviates from budgeted volumes. Normal-absorption costing expenses any volume variances Appendix 8Acost of goods sold to the Cost and production data for Premiums’ Fix-it sealant for the first month of production and sales Fix-it selling price: $20 per unit Units: Produced 30,000; sold 20,000; beginning inventory zero Unit variable costs: Manufacturing $9 (direct materials $5, direct labour $3, and variable overhead $1); selling and administrative expenses $2 Fixed costs: Manufacturing overhead $120,000, based on a budgeted volume of 40,000 units; selling and administrative expenses $15,000 Premium Products expenses the production volume variance to cost of goods sold in the accounting period in which it occurs. (A production volume variance occurs whenever actual production deviates from the budgeted production level.) Production volume variance: when actual production differs from budgeted production level NORMAL ABSORPTION COSTING Appendix 8A Mfg cost per unit is $3 higher under normal absorption costing because: FMOH costs are based on a predetermined overhead rate under absorption costing Under VMOH costing FMOH costs are a period cost and expensed NORMAL ABSORPTION COSTING INCOME STATEMENT NORMAL ABSORPTION COSTING Premium Products Corp Example Following PPT illustrates Absorption Costing versus Variable Costing examples (copied from textbook – Premium Products example) Effects on Net Income using Absorption and Variable costing (copied from textbook – Overbay Inc.) Students to review the examples in the textbook for further understanding Selling Price $20 per unit Fixed S&A $15,000 $4 per unit; $120,000 Direct Mat $5 per unit Fixed OVHD Direct Lab $3 per unit Units produced 30,000 Variable OVHD $1 per unit Units Sold 20,000 Variable S&A $2 per unit Unit in beginning inventory REQUIRED Using the above data for Premium Products, prepare income statements in both the absorption and variable costing formats Absorption vs Variable Costing EXAMPLE 0 Variable Mfg costs only UNIT Product Cost Ending inventory = (0 + 30,000 – 20,000) =10,000 units 10,000 x $13 = $130,000 COGS = 20,000 x $13 = $260,000 Statement reports ‘Gross Profit’ FMOH is deferred in inventory 10,000 units X $4 = $40,000 All fixed mfg ovhd is expenses Ending inventory = (0 + 30,000 – 20,000) =10,000 units 10,000 x $9 = $90,000 COGS = 20,000 x $9 = $180,000 Statement reports ‘Contribution Margin’ Net Income Effects Overbay Inc.– Example • Overbay Inc. manufactures special-purpose drones • Production and cost information are as presented 2021 Students are to review the next Overbay Inc. slides 2022 2023 Volume information Drones in beginning inventory -0- -0- 2 Drones produced 10 10 10 Drones sold 10 8 12 Drones in ending inventory -0- 2 -0- Financial information Selling price per drone $400,000 Variable manufacturing costs per drone 240,000 Fixed manufacturing costs for the year 600,000 Fixed manufacturing costs per drone ($600,00010) Variable selling and administrative expenses per drone Fixed selling and administrative expenses 60,000 5,000 80,000 Copyright ©2021 John Wiley & Sons Canada, Ltd. 24 Net Income Effects Overbay Inc.– Example 2021 Produced 10 Sold 10 ABSORPTION COSTING Absorption inventoriable cost per unit: = ($240,000variable + $60,000fixed) = $300,000 Copyright ©2021 John Wiley & Sons Canada, Ltd. 25 Net Income Effects Overbay Inc. Example 2021 Produced 10 Sold 10 VARIABLE COSTING Inventoriable cost per unit = $240,000variable Fixed manufacturing cost is a period (expense)cost No beginning or ending inventory; Absorption Income = Variable Income Copyright ©2021 John Wiley & Sons Canada, Ltd. 26 Net Income Effects Overbay Inc.– Example 2022 Produced 10 Sold 8 2 Units in Ending inventory ABSORPTION COSTING Each unit in ending inventory includes $60,000 of FMOH COGS = Beginning Inventory + Production – Ending Inventory COGS = $0 + (10 × $300,000) – (2 × $300,000) COGS = $0 + 3,000,000 – 600,000 COGS = $2,400,000 Copyright ©2021 John Wiley & Sons Canada, Ltd. $120,000 ($60,000 × 2) of FMOH costs are deferred until a future period 27 Net Income Effects Overbay Inc. Example 2022 Produced 10 Sold 8 2 Units in Ending inventory VARIABLE COSTING When more units are produced (10) than sold (8), NET INCOME under absorption costing ($680,000) is higher than NET INCOME under variable costing ($560,000) Ending inventory reported on Balance Sheet: 2 × $240,000 = $480,000 Copyright ©2021 John Wiley & Sons Canada, Ltd. 28 Net Income Effects Overbay Inc.– Example 2023 Produced 12 Sold 10 0 (zero) 2 Units in Ending inventory ABSORPTION COSTING Note: FMOH costs of $720,000 are expenses in 2023 $120,000 of FMOH incurred in 2022 and included in beginning inventory, plus $600,000 of FMOH incurred in 2023. Copyright ©2021 John Wiley & Sons Canada, Ltd. 29 Net Income Effects Overbay Inc.– Example 2023 Produced 12 Sold 10 0 (zero) 2 Units in Ending inventory VARIABLE COSTING Copyright ©2021 John Wiley & Sons Canada, Ltd. 30 Net Income Effects Overbay Inc.– Example WHY ? The FMOH costs are applied to the inventory Comparing Net Income under the Two Approaches Variable costing income is only affected by changes in unit sales. It is not affected by the number of units produced. Generally, when sales go up, net operating income goes up, and vice versa. Absorption costing income is influenced by changes in unit sales and units of production. Net operating income can be increased simply by producing more units even if those units are not sold. When production equals sales; no income difference When production > sales; absorption income > variable income When production < sales; absorption income < variable income Copyright ©2021 John Wiley & Sons Canada, Ltd. 31