Journal of Environmental Science and Health, Part A Toxic/Hazardous Substances and Environmental Engineering ISSN: 1093-4529 (Print) 1532-4117 (Online) Journal homepage: https://www.tandfonline.com/loi/lesa20 Removal of CO2 in a multistage fluidized bed reactor by diethanol amine impregnated activated carbon Dipa Das, Debi Prasad Samal & Bhim C. Meikap To cite this article: Dipa Das, Debi Prasad Samal & Bhim C. Meikap (2016) Removal of CO2 in a multistage fluidized bed reactor by diethanol amine impregnated activated carbon, Journal of Environmental Science and Health, Part A, 51:9, 769-775, DOI: 10.1080/10934529.2016.1170462 To link to this article: https://doi.org/10.1080/10934529.2016.1170462 Published online: 10 May 2016. Submit your article to this journal Article views: 410 View related articles View Crossmark data Citing articles: 6 View citing articles Full Terms & Conditions of access and use can be found at https://www.tandfonline.com/action/journalInformation?journalCode=lesa20 JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH, PART A 2016, VOL. 51, NO. 9, 769–775 http://dx.doi.org/10.1080/10934529.2016.1170462 Removal of CO2 in a multistage fluidized bed reactor by diethanol amine impregnated activated carbon Dipa Dasa, Debi Prasad Samala, and Bhim C. Meikapa,b a Department of Chemical Engineering, Indian Institute of Technology (IIT) Kharagpur, West Bengal, India; bDepartment of Chemical Engineering, School of Engineering, Howard College, University of Kwazulu-Natal, Durban, South Africa ABSTRACT To mitigate the emission of carbon dioxide (CO2), we have developed and designed a four-stage fluidized bed reactor. There is a counter current exchange between solid adsorbent and gas flow. In this present investigation diethanol amine (DEA) impregnated activated carbon made from green coconut shell was used as adsorbent. This type of adsorbent not only adsorbs CO2 due to the presence of pore but also chemically reacts with CO2 and form secondary zwitterions. Sampling and analysis of CO2 was performed using Orsat apparatus. The effect of initial CO2 concentration, gas velocity, solid rate, weir height etc. on removal efficiency of CO2 have been investigated and presented. The percentage removal of CO2 has been found close to 80% under low gas flow rate (0.188 m/s), high solid flow rate (4.12 kg/h) and weir height of 50 mm. From this result it has been found out that multistage fluidized bed reactor may be a suitable equipment for removal of CO2 from flue gas. Introduction The onset of the industrial revolution, burning of fossil fuels and deforestation has led to increase in atmospheric CO2, thus resulting in climate change and global warming. As the concentration of the carbon dioxide in air increases, it traps more heat and raises the temperature of the earth’s surface due to which various natural calamities like change in rainfall patterns, increases of sea level, and lots of bad impacts on vegetation, human beings and wildlife occur. Fossil fuels based plants account for 52% of the world current CO2 emission. Petroleum oil, natural gas, and coals are the main fossil fuels burned by humans. The atmospheric concentration has increased to 384 ppm in 2007 from its pre-industrial level of 280 ppm and is expected to reach 550 ppm by 2050 even if CO2 emission is stable for the next four decades.[1] The present concentration has reached down to 401.52 ppm in March, 2015 based on Scraps CO2 Program at the Mauna Loa Observatory in Hawaii. Unfortunately there will be no big change in the next few years as far as energy consumption is concerned. Biomass-based fuels, solar energy and nuclear energy are the other forms of energy sources but they still cannot replace fossil fuels on a larger scale. By 2030 the energy demand will rise by 53%.[2] For reduction of the atmospheric CO2 concentration attention has been given to develop process equipment for carbon dioxide removal from the flue gas in a very cost effective manner to meet the demands of technology and with stringent environmental laws and regulations. The important thing is the selection of a suitable adsorbent which can adsorb CO2 from the flue gas in a cost effective manner. Different adsorbents used for CO2 capture are ARTICLE HISTORY Received 17 December 2015 KEYWORDS Activated carbon; adsorbent; adsorption; carbon dioxide capture; fluidized bed; multistage activated carbon,[3–5] coal,[6–8] calcium based adsorbents,[9–12] sodium or potassium based adsorbent [7,13] etc. Among which activated carbons (ACs) are highly microporous materials having large specific surface area and considered to be the most efficient adsorbents.[14] As CO2 comes from acidic pollutants, various efforts have been made to increase the alkalinity of ACs. Different methods are used to increase the alkalinity of the surface. The impregnation of ACs with a basic solution [15– 18] is the most effective one. The main advantage is that it is easy to handle the solids with no corrosion problems.[19] Amine containing solvents are generally environmental friendly which are generally non-toxic, cheaper and easily available. Hence solvent containing ammonia group like diethanol amine was taken here as impregnating solvent for activated carbon for amine group. Till now this activated carbon adsorbent has been tested in common reactors and single-stage fluidized reactor. To improve the efficiency of CO2 adsorption these amine impregnated adsorbents have been used in our newly designed fourstage fluidized bed reactor. The major advantage of multistage fluidized bed reactor is that the residence time distribution of solid becomes narrow so flow pattern is plug flow. Also gas bypassing is reduced. Multistage fluidized bed reactor with a down comer using a suitable adsorbent is a very recent concept for removal of carbon dioxide from flue gas.[20–23] But till now no work has been done to capture CO2 from flue gas by amine impregnated activated carbon. The aim of this work was to evaluate the influence of the operation of four-stage fluidized bed reactor for sorption of CO2 gas on diethanol amine impregnated activated carbon particle for a wide range of operating CONTACT Bhim C. Meikap bcmeikap@che.iitkgp.ernet.in Department of Chemical Engineering, School of Engineering, Howard College, University of Kwazulu-Natal, Durban, South Africa. Color versions of one or more of the figures in this article can be found online at www.tandfonline.com/lesa. © 2016 Taylor & Francis Group, LLC 770 D. DAS ET AL. conditions. DEA impregnated activated carbon is an efficient adsorbent for carbon dioxide (CO2) due to the formation of more stable carbamate ion.[24,25] So DEA based adsorbed has the ability to adsorb more CO2 compared to non-impregnated activated carbon. Materials and methods Preparation of sorbent Chemicals were supplied by MERCK Specialities Private Limited, Mumbai, India. Green coconut shells were collected from nearby local market of IIT Kharagpur, then cut into small pieces, and washed with tap water to remove dirt followed by drying in the sunlight for 15–20 days till it becomes completely dry. Dried materials were kept inside the furnace at 150 C for 24 h to get rid of moisture and other volatile impurities. Dried samples were crushed with a locally made crusher and sieved to a size of 512 mm. Then chemical activation was done with ZnCl2. According to the literature chemical activation is better than physical activation in order to avoid high temperature and prolonged time activation inside furnace. 500 gm of dried precursor was mixed well with 2000 mL of concentrated solution of ZnCl2 that contains 500 gm of ZnCl2. The impregnation ratio (activating agent/precursor) was 100%. The powdered material in slurry form was properly mixed and kept for 24 h for proper soaking of ZnCl2 on the surface of powdered precursor. The slurry was kept inside the oven at 100 C for 24 h. The resulting chemical impregnated samples were placed inside a galvanized iron pipe of dimensions of length 8 cm and inner diameter of 1.5 cm and kept inside the furnace. The material inside the furnace was heated (10 C min¡1) to the final carbonization temperature of 600 C under the nitrogen flow rate of 100 cm3 min¡1STP. The material was kept inside the furnace for 1 h at 600 C. Then it was cooled under the constant flowing of nitrogen gas till the temperature reaches the room temperature. The dried material was washed with 0.5 N HCl for 2–3 times and then washed with warm distilled water to remove any kind of residual organic and mineral matter. Then it was finally mixed with cold water till the solution becomes neutral. Finally, the sample was dried for 24 h at 100 C inside an oven till it becomes completely dry. Preparation of diethanol amine impregnated activated carbon The dried activated carbon was impregnated with diethanol amine solution (HO-CH2-CH2-NH-CH2-CH2-OH) (in the weight ratio 0.4). Then this amine-impregnated activated carbon was dried in the oven at temperature of 100 C for 48 h till it becomes dry and kept inside an air tight container for our experiment. Characterization of adsorbents The adsorbent used for removal of CO2 in our experimental setup was diethanol amine impregnated activated carbon (DEA) of impregnation ratio (IR) 0.4. Physical characteristics and pore structure parameters of DEA impregnated AC are given in Table 1. Experimental setup and procedure Four-stage fluidized bed reactor was developed and used in this study, and the schematic diagram is shown in Figure 1. The fluidized bed column consisted of four stages (0.21 m height per stage and 0.095 m internal diameter). The stages were assembled together with a flanged joint. Four stainless steel plates (S1, S2, S3, S4) of 0.002 m thickness were used as internal baffles between two stages. Hole of diameter 0.002 m on a triangular pitch arrangement was present in each plate. To avoid solids from falling down through the plate, grid plates were covered with fine weir mesh (100 mesh size) with openings smaller than particle size. Down comers (D1, D2, D3, D4) were made up of Perspex cylinder of 0.024 m internal diameter and height of 0.265 m. Each section was provided with down-comers and further fitted with a cone of diameter 0.007 m and 0.024 m height at the exit end so that up-flow of the gas through the down-comer is reduced as a result of which stable operation is maintained. On the gas distributor, the downcomers were further fitted in special threading arrangement and there was a provision for adjustment of weir height as required. The weir height was considered to be bed height. The material flows from stage to stage through the down-comer. There were provisions for measuring pressure drop. For uniform distribution of the gas to the fluidization column, gas distributor was present at the bottom of the column. Calibrated rotameter was fitted to measure the air flow rate. A conical hopper was attached at the bottom of the column for storage of the solid. A feeding funnel was present at the top of the column to hold the activated carbon particle and it was attached to the screw feeder. Screw feeder was fitted to a motor of 0.25 HP, and the speed of the motor was controlled by a variable rheostat. 5 HP compressor was used to supply the air as fluidizing gas. The solid is fed to the first stage of the down-comer from the top of the funnel connected to screw feeder and then through Perspex tube (0.011 m internal diameter). The gas leaving the top stage is passed through 0.14 m diameter cyclone. To collect the fines coming out from the fluidized bed, a bag is attached at the bottom of the cyclone. The solids were fed from the top through the screw feeder to the first stage of the down comer of the reactor. Compressed air at 2 kg/cm2 pressure and 80–150 L/min flow rate was passed through the pipeline and regulated by valve. At that time CO2 from the cylinder was passed through a gas regulator at a certain flow rate. CO2 and air mixture was passed through the throat of the ejector and the mixture was fed into the gas chamber at the bottom stage of the fluidized bed reactor. Counter-current flow of the solids and the gas flow occurred at each stage. The experiments were conducted by setting the gas velocity to 0.188–0.353 m/s corresponding to solid flow rate of 2.15–4.12 kg/h. The weir height of the down comer was kept at 0.03 m and 0.05 m. From the literature we have studied that the flue gas containing CO2 coming out from stack of industries generally has very high concentration. Hence we have taken an approximate range (low concentration to high concentration) in ppm scale of 3000–20000 ppm. For each gas flow rate, the inlet CO2 loadings were varied from 3000 to 20000 ppm in four stages. Sampling and analysis When all stages of the reactor were identical in their operation and the pressure drops across each stage were almost JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH, PART A 771 Table 1. Physical characteristics and pore structure parameter of DEA impregnated AC. Sample Average particle diameter (mm) Density (kg/m3) Sphericity (Fs) Porosity (emf) BET SSA (m2/g) VTot (cm3/g) VMicro (cm3/g) Amicro (m2/g) Avg. pore radius (A0) DEA-AC 512 2870 0.62 0.77 572.776 0.2621 0.198 9.79635 491.324 equal, then it indicated steady and stable operation reactor. At that time samples at the inlet and outlet of the column were drawn with the help of aspirator bottles and the obtained CO2 gas samples were analyzed by Orsat analysis. The gas samples i.e. concentration of CO2 in CO2 C air mixture were analyzed for carbon dioxide by the “Orsat Analysis” method. Simply we took an aspirator bottle filled with kerosene; one end of the bottle was fitted below the inlet section of the first stage fluidized bed reactor through a pipe and the other end is connected to the collecting jar. By downward displacement of kerosene we collected CO2 C air mixture into the aspirating bottles. Then this air and Figure 1. Schematic of experimental setup for a four-stage fluidized bed reactor. CO2 mixture from the cylinder was taken inside Orsat apparatus. By noting the level difference of initial and final marking of measuring burette the volumetric percentage of concentration of CO2 has been found out and then the volumetric concentration of CO2 was converted to ppm. Orsat analysis method Figure 2 shows the Orsat apparatus. It consists of measuring burette and absorption pipette. Measuring burette is connected to leveling bottle which contains a mixture of potassium dichromate, water, and sodium chloride. Absorption pipette contains potassium hydroxide which absorbs CO2. The 772 D. DAS ET AL. Figure 2. Orsat apparatus for CO2 analysis. aspirating bottle is used to collect and analyze CO2 sample. First the mixture of solution (potassium dichromate, sodium chloride, water) in measuring burette is adjusted as 100 mL using a leveling bottle by opening and closing the inlet valve. The potassium hydroxide level in adsorption pipette is noted, and then one end of aspirator bottle is connected to the capillary tube and the other end is connected to the leveling bottle that contains water. Then the valves of aspirator bottle and inlet valve are opened. After lifting the water bottle, the reading in burette decreases as CO2 enters into the burette simultaneously. When the reading reaches zero, the inlet valve is closed. The absorption pipette valve is opened, and then the leveling bottle is adjusted for 30–50 times till all the CO2 gas samples are absorbed in the KOH. After that the valve was closed and the final reading is noted. The change in reading gives the volume % of CO2 absorbed by the KOH solution. Then it was converted to ppm. The percentage removal of CO2 has been calculated for each experimental run by Equation 1: % Removal of CO2 D CO2 ¡ CO2 CO2 inlet inlet outlet £ 100 (1) The % Removal of CO2 in stage i can be calculated as hCO2 D Ci C 1 ¡ Ci £100 Ci C 1 (2) where Ci and C iC1 are outlet and inlet carbon dioxide concentrations in gas. Results and discussion Effect of gas flow rate on the percentage removal efficiency of CO2 Figure 3 represents the percentage removal efficiency of CO2 at different inlet CO2 loadings and at different gas flow rates. It may be seen from the figure that increasing the inlet CO2 loading decreases the removal efficiency of CO2 at a particular solid velocity and weir height. The maximum removal efficiency of carbon dioxide for inlet concentration 3000 ppm was 75.8% at 50 mm weir height with solid flow rate 2.15 kg/h. The minimum removal efficiency of carbon dioxide for inlet concentration 20000 ppm was 70.9% at 50 mm weir height under the JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH, PART A 773 found to be 74.4% at 20000 ppm. While increasing the velocity of gas, the percentage removal of carbon dioxide also decreases since solids held up in the bed decreased thereby decreasing the probability of diffusion of gas to DEA impregnated activated carbon particles. Similar observation has been reported by Mohanty et al.[21] and Roy et al.[23] The reason for such decreasing trend may be due to an increase in concentration on the surface of activated carbon particle and formation of monolayer which results in decrease of the sorbent activity. Effect of solid flow rate on the percentage removal efficiency of CO2 Figure 3. Effect of gas velocity on CO2 removal efficiency at hw D 50 mm and Sa D 2.15 kg/h at Ug D 0.188 and 0.353 m/s. same other operating conditions. From Figure 4 it can be observed that at 4.12 kg/h and for inlet concentration 3000 ppm the maximum removal efficiency of carbon dioxide was 80.3% and the minimum removal efficiency of CO2 was Figure 4. Effect of gas velocity on CO2 removal efficiency at hw D 50 mm and Sa D 4.12 kg/h at Ug D 0.188 and 0.353 m/s. Figure 5 describes the effect of the percentage removal efficiency of CO2 at different inlet CO2 loadings and at different solid flow rates on the percentage removal efficiency of CO2 at 50 mm weir height and particular gas flow rate (0.188 m/s). It can be seen that increase in flow rate of solids increases carbon dioxide removal efficiency. A similar tendency of increasing removal efficiency CO2 is also reported by Mohanty et al.[20] and Roy et al.[23] At 50 mm weir height and gas velocity of 0.188 m/s the maximum removal efficiency was 80% for inlet concentration of 3000 ppm. The minimum removal efficiencies were 72.5% for inlet concentration of 20000 ppm. From Figure 6 it can be seen that, at gas velocity 0.353 m/s and at 50 mm weir height, the maximum removal efficiency was 78.1% for inlet concentration of 3000 ppm. The minimum removal efficiency was 70.9% for inlet concentration of 20000 ppm. It can be seen that increasing the flow rate of solids increases carbon dioxide removal efficiency. The results indicate that as the solid flow rate increases, Figure 5. Effect of solid flow rate on CO2 removal efficiency at hw D 50 mm and Ug D 0.188 m/s at Sa D 2.15 and 4.12 m/s. 774 D. DAS ET AL. Figure 6. Effect of solid flow rate on CO2 removal efficiency at hw D 50 mm and Ug D 0.353 m/s at Sa D 2.15 and 4.12 m/s. the solid hold in each stage increases. These increases in holdup of solids augment to adsorb more quantity of CO2 on DEA impregnated activated carbon particle. Figure 8. Effect of weir height on CO2 removal efficiency at Sa D 4.12 kg/h and Ug D 0.188 m/s at hw D 30 and 50 mm. Effect of weir height on the percentage removal efficiency of CO2 Figures 7 and 8 represent the effect of inlet CO2 concentration on the percentage removal efficiency of CO2 at different weir heights. It can be seen from these figures that the percentage removal of CO2 at the higher weir height was maximum as the solid reactants available was maximum. At 50 mm weir height, solid flow rate of 2.15 kg/h, and the gas velocity 0.353 m/s the highest removal efficiency was 74.2% for 3000 ppm inlet CO2 concentration and 66.5% for 20000 ppm inlet concentration. At solid flow rate of 4.12 kg/h and the gas velocity 0.188 m/s the range of removal efficiencies was 79.6% for 3000 ppm inlet CO2 concentration and 72.3% for 20000 ppm inlet concentration. As observed, increasing the weir height increased the removal efficiency due to increase in bed volume resulting in more gas-solid interaction. However, the effect of weir height at lower concentration was not as much as observed at higher concentration indicating the presence of less quantity of reactive solids at lower height. Reaction mechanism for secondary amine Zwitterion mechanism Zwitterion mechanism was originally proposed by Caplow [26] and reintroduced by Danckwerts.[27] It consists of a two-step mechanism, that is the reaction between CO2 and the amine proceeds through the formation of an intermediate called zwitterion and the deprotonation of the zwitterion by a base B. CO2 C R1 R2 NH $ R1 R2 NH C COO ¡ Figure 7. Effect of weir height on CO2 removal efficiency at Sa D 2.15 kg/h and Ug D 0.353 m/s at hw D 30 and 50 mm. R1 R2 NH C COO ¡ C B $ R1 R2 NCOO ¡ C BH C where R1, R2 are alkyl groups. JOURNAL OF ENVIRONMENTAL SCIENCE AND HEALTH, PART A The actual reaction is shown for DEA in presence of solvent water: OH ¡ CH2 ¡ CH2 ¡ NH ¡ CH2 ¡ CH2 ¡ OH C CO2 $ OH ¡ CH2 ¡ CH2 ¡ NH C ¡ COO ¡ ¡ CH2 ¡ CH2 ¡ OH (2 carbamate i.e. zwitterion) OH ¡ CH2 ¡ CH2 ¡ NH C ¡ COO ¡ ¡ CH2 ¡ CH2 ¡ OH C OH ¡ $ OH ¡ CH2 ¡ CH2 ¡ N ¡ COO ¡ ¡ CH2 ¡ CH2 ¡ OH C H2 O The rate determining step is the 1st which results in the formation of a secondary carbamate ion for diethanol amine solution. The second step occurs rapidly in the presence of base. So the tendency to adsorb more CO2 depends critically on the first step. Thus more is the stability of carbamate ion formed more is the forward side reaction and hence adsorption. Due to this chemistry, DEA based adsorption has the ability to adsorb more CO2 compared to non-impregnated activated carbon. 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