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Pr
oductname
PageNo.
Squar
eBr
oaches.
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01
RoundBr
oaches.
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02
HexagonalPushBr
oaches(
I
nch& Met
r
i
c).
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03
I
nvol
ut
eSpl
i
neBr
oaches.
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04
KeywayBr
oaches.
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05
Br
oachBushi
ngs.
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06
Met
r
i
cKeywayBr
oaches.
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07
KeywayBr
oachSet
s.
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. 08-12
PushTypeKeyweyBr
oaches.
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13
Pul
l
TypeKeyweyBr
oaches.
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. 1415
Keyseat
i
ngBr
oaches.
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16
Met
r
i
cKeyseat
i
ngBr
oaches.
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17
Sur
f
aceBr
oaches& RackBr
oaches.
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18
Cust
omerSegment
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19
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Square Brooches
American Standard/ Metric Square Broach
•
Size of Square
./Dim.Across
,.
Corners
■ ■■,■ ■ Standard Square Broaches
Length of Cut
Tolerances
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
9/16
5/8
11/16
3/4
7/8
I,
.1255-.1265
.1565-.1575
.1880-.1890
.2190-.2200
.2505-.2515
.2815-.2825
.3130-.3140
.3440-.3450
.3755-.3765
.4065-.4075
.4380-.4390
.4690-.4700
.5005-.5015
.5630- .5640
.6260-.6270
.6885-.6895
.7510-.7520
.8765-.8775
1.002 -1.0030
.
. .
Dimension
Across Corners
4-1/8
.1285
No. 30
.1750-.1770
5-1/8
5-9/16
6-3/8
6-1/2
7-3/4
77
- /8
9-3/8
9-3/8
10-5/8
10-7/8
12
12
14-3/4
16-5/16
17-3/4
17-3/4
22-3/4
24-1/8
.1590
.1935
.2280
.2656
.2969
.3281
.3594
.3906
.4219
.4531
.5000
.5312
.5938
.6562
.7500
.8125
.9375
1.0938
No. 21
No. 10
No. 1
17/64
19/64
21/64
23/64
25/64
27/64
29/64
1/2
17/32
19/32
21/32
3/4
13/16
15/16
1-3/32
.2180-.2200
.2620-.2640
.3060-.3080
.3510-.3530
.3930-.3950
.4370-.4390
.4830-.4850
.5240-.5260
.5690-.5710
.6110-.6130
.6570-.6590
.6990-.7010
.7870-.7890
.8730-.8750
.9630-.9650
1.0450-1.0470
1.2270-1.2290
1.4030-1.4050
'
Min.
Max.
1/8
3/16
1/2
700
5/32
1/4
1/4
1/2
5/8
3/16
1/4
3/4
7/32
5/16
3/8
1/4
3/8
1-1/4
9/32
1/2
1-3/8
5/16
1/2
1-3/8
3/8
1/2
1-1/2
7/16
5/8
1-5/8
7/16
5/8
2
600
1,080
1,410
1,740
2,130
2,100
3,480
3,720
4,080
4,500
4,000
4,500
5,700
5,920
4,800
5,940
9,200
9,200
I
■ ■■,■ ■ Metric Standard Square Broaches
Length of Cut
Tolerances
(Dec. Equiv.)
4
5
6
7
8
9
10
12
14
16
18
20
22
24
25
.1575-.1580
.1968-.1973
.2362 -.2370
.2756-.2764
.3150-.3158
3543-.3551
.3937 -.3945
.4724-.4732
.5512-.5520
.6302-.6310
.7090-.7097
.7874-.7882
.8663-.8671
.9453-.9460
.9845-.9852
Dimension
Across Corners
I, ..
5-1/8
6-1/2
6-11/16
7-3/4
77
- /8
9-3/8
10-1/4
12
14-3/4
16-5/16
17-7/8
20-7/8
22-3/4
24
24-1/8
www.dictoolsindia.com
.1614
.2047
.2519
.2913
.3307
.3701
.4094
.5039
.5826
.6614
.7716
.8504
.9291
1.0079
1.0630
4.1
5.2
6.4
7.4
8.4
9.4
10.4
12.8
14.8
16.8
19.6
21.6
23.6
25.6
270
.2205 -.2220
.2765-.2780
.3300-.3320
.3850-.3870
.4400-.4420
.4970-.4990
.5530-.5550
.6620-.6640
.7730-.7750
.8790-.8810
.9930-.9950
1.1030-1.1050
1.2130-1.2150
1.3230-1.3250
1.3790-1.3810
Min.
5/32
Max.
1/4
1/2
3/4
3/16
1/4
7/32
3/8
1/4
3/8
1-1/4
5/16
3/8
1/2
1/2
1-3/8
1-1/2
7/16
5/8
1-5/8
7/16
5/8
2
I
480
800
1,300
1,800
2,300
3,500
3,600
4,200
5,600
6,000
5,200
6,600
8,900
9,200
9,200
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03
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NOTE:WECANMANUFACTUREBROACHESUPTO2000MM ASPERCUSTOMERREQUI
REMENT
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04
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06
Metric Keywoy Brooches
Metric Keyway Broaches
High Speed Steel & TiN Coated
Keyway
Width
(mm)
2A
3A
4 B1
5 B1
5C
6C
Broach
I Dimensions I
(Inch)
BC
10
12
14
16
18
20
22
24
25
D
D
D
E
E
F
F
F
F
1/8 X 5
1/8 X 5
1/4 X 6-3/4
1/4 X 6-3/4
3/8 X 11-3/4
3/8 X 11-3/4
3/8 X 11-3/4
9/16 X 13-7/8
9/16 X 13-7/8
9/16 X 13-7/8
3/4 X 15-1/2
3/4 X 15-1/2
1 X 20-1/4
1x20-1/4
1 X 20-1/4
1x20-1/4
Standard
Keys
(mm)
I
2x2
3x3
4x4
5x5
5x5
6x6
8x7
10 X 8
12 X 8
14 X 9
16 X 10
18 X 11
20 X 12
22 X 14
24 X 14
25 X 14
Tooth
Pitch
(Inch)
No. of
I
Shims
INCLUDED
0
1
1
3/16
3/16
9/32
9/32
3/8
3/8
3/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
1
1
2
2
2
2
3
3
3
4
5
4
Minimum
Maximum
I Length of Cut I Length of Cut
(Inch)
(Inch)
13/64
13/64
19/64
1 9/64
25/64
25/64
25/64
1
1
1
1
1
1
1
1
1
1-1/8
1-1/8
1-11/16
1-11/16
2-1/2
2-1/2
2-1/2
6
6
6
6
6
6
6
6
6
Metric Broach Shims
Broach
S.ize
3A
4 B1
5 B1
SC
6C
BC
I
� him
T hickness
(Inch)
0.0310
0.0380
0.0500
0.0470
0.0625
0.0500
Broach
S.ize
10
12
14
16
18
20
D
D
D
E
E
F
I
� h im
T h ickness
(Inch)
0.0560
0.0560
0.0625
0.0560
0.0560
0.0625
Broach
S.ize
22 F
24 F
25 F
�him
I T hickness
(Inch)
0.0560
0.0625
0.0560
Metric Square Broaches
High Speed Steel
Square
Size
( mm)
4
5
6
7
8
10
12
14
I
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Tolerances
Dec. Equiv.
(Inch)
0.1575 - 0.1580
0.1968 - 0.1973
0.2362 - 0.2367
0.2756 - 0.2764
0.3150 - 0.3156
0.3937 - 0.3943
0.4724 - 0.4731
0.5512 - 0.5519
I
Broac h
Lengt h
(Inch)
5-1/8
6-1/2
6-11/16
8
7-1/8
10-1/8
12
14-3/4
I
Pilot
Dia m eter
(Inch)
0.1614
0.2047
0.2510
0.2913
0.3307
0.4094
0.5039
0.5826
I
Drill
Size
( mm)
4.10
5.20
6.40
7.40
8.40
10.40
12.80
14.80
I
Minimum
Length of Cut
(Inch)
1/4
1/4
1/4
3/8
3/8
3/8
1/2
1/2
I
Maximu m
Lengt h of Cut
(Inch)
1/2
1/2
3/4
1
1
1-1/4
1-3/8
1-1/2
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1
2
Push-Type Keywoy Brooches
Production Broach Construction
_
_
_
_ ,�
�
--,-',-
t
A Dim.
- Shoulders and back are form-ground
to fit bore. These 3 supporting surfaces
extend the full length of the broach.
t
----1/16"
1/8"
3/16"
1/4"
4mm
Length of Cut*
Min.
Max.
3/16"
.224"
5-5/8
3/16
13/64
1/4"
.287"
6-3/16
3/16
13/64
Pressure Required. I
for Max. L/C libs.)
390
1
390
3/8"
.437"
8-1/2
1/4
17/64
1-1/4
850
1/2"
.565"
11-3/4
3/8
25/64
2-1/2
1,440
9/16"
.630"
11-3/4
3/8
25/64
2-1/2
1,440
5/8"
.693"
11-3/4
3/8
25/64
2-1/2
1,440
5/8"
.716"
3/4"
.844"
14-3/4
3/8
25/64
2-1/2
2,170
7/8"
.970"
1"
1.121"
18
3/8
25/64
2-1/2
2,870
10mm
11.9mm
12
9/32
19/64
1 -7/8
1,550
.468"
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1
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Pull-Type Keywoy Brooches
2
3
■.0792
.1186
.1581
4
.1581
.1974
5
.1974
.2368
6
.2368
.3157
8
.3157
.3944
10
.3944
.4733
12
.4733
.552
14
.552
.6308
16
.6308
.7095
18
.7095
.7884
20
.7884
.8672
22
.8672
25
.9853
.9853
9
.354
11
.433
13
.512
13
.512
14
.551
23
.906
18
.709
26
1.024
27
1.063
33
1.299
27
1.063
36
1.417
39
1.535
39
1.535
40
1.575
44
1.732
47
1.850
48
1.890
48
1.890
51
2.008
56
2.205
53
2.087
57
2.244
53
2.087
56
2.205
56
2.205
www.dictoolsindia.com
9.5
3/8
12.7
1/2
12.7
1/2
15.9
5/8
14.3
9/16
15.9
5/8
15.9
5/8
17.5
11/16
17.5
11/16
22.2
7/8
17.5
11/16
22.2
7/8
17.5
11/16
25.4
1
17.5
11/16
25.4
1
17.5
11/16
28.6
1-1/8
17.5
11/16
28.6
1-1/8
17.5
11/16
28.6
1-1/8
17.5
11/16
28.6
1-1/8
17.5
11/16
28.6
1-1/8
31.8
1-1/4
38
1-1/2
38
1-1/2
63.5
2-1/2
44.5
1-3/4
76.2
3
63.5
2-1/2
102
4
102
4
152
6
102
4
152
6
102
4
203
8
102
4
203
8
102
4
305
12
102
4
305
12
102
4
305
12
102
4
305
12
102
4
305
12
3.942
.1552
4.737
.1865
6.325
.2490
6.325
.2490
7.91
.3115
9.5
.3740
9.5
.3740
12.67
.4990
12.67
.4990
12.67
.4990
12.67
.4990
15.85
.6240
15.85
.6240
15.85
.6240
17.44
.6865
19.02
.7490
19.02
.7490
22.2
.8740
22.2
.8740
25.37
.9990
28.55
1.1240
28.55
1.1240
28.55
1.1240
28.55
1.1240
31.72
1.2490
31.72
1.2490
508
20
610
24
838
33
915
36
915
36
1067
42
915
36
1143
45
1143
45
1295
51
1143
45
1295
51
1219
48
1524
60
1372
54
1524
60
1524
60
1524
60
1524
60
1524
60
1600
63
1600
63
1600
63
1600
63
1600
63
1600
63
7.95
.313
9.32
.367
11.13
.438
11.07
.436
11.07
.436
2.65
.813
15.54
.612
22.28
.877
23.06
.908
29.41
1.158
23.27
.916
31.75
1.250
34.06
1.341
34 06
1.341
34.39
1.354
38.33
1.509
41.28
1.625
41.28
1.625
41.28
1.625
42.88
1.688
47.63
1.875
43.66
1.719
47.63
1.875
43.66
1.719
44.45
1.750
44.45
1.750
6.60
.260
7.49
.295
8.81
.347
8.76
.345
8.18
.322
17.75
.699
11.96
.471
18.69
.736
18.77
.739
25.12
.989
18.77
.739
27.25
1 073
29.46
1.160
29.46
1.160
29.11
1.146
33.04
1.301
35.46
1.396
38.35
1 510
35.26
1.388
39.85
1.569
4.94
1.612
4.31
1.587
4.39
1.590
4.03
1.576
36.98
1.456
4.72
1.603
197
7-3/4
197
7-3/4
229
9
254
10
248
9-3/4
279
11
254
10
305
12
305
12
353
13-7/8
305
12
353
13-7/8
302
11-7/8
406
16
295
11-5/8
400
15-3/4
305
12
508
20
305
12
513
20-3/16
302
11-7/8
503
19-13/16
302
11-7/8
503
19-13/16
270
10-5/8
508
20
1.35
.053
1.83
.072
2.31
.091
2.31
.091
2.89
.114
2.89
.114
3.58
.141
3.58
.141
4.29
.169
4.29
.169
4.49
.177
4.49
.177
4.60
.181
4.60
.181
5.28
.208
5.28
.208
5.82
.229
5.82
.229
6.02
.237
6.02
.237
6.68
.263
6.68
.263
7.24
.285
7.24
.285
7.47
.294
7.47
.294
1/4-20
5/16-18
3/8-16
1/2-13
1/2-13
5/8- 11
5/8- 11
5/8-11
3/4-10
3/4-10
1 -8
1 -8
2
1 -8
2
1-1/4-7
1-1/4-7
2
1-1/4-7
2
1-1/2-6
2
2-1/2-6
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1
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