MF R S . &E X P O R T E R SO FHS SB R O A C HE S www. di ct ool si ndi a. com I NDE X . . . Pr oductname PageNo. Squar eBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01 RoundBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02 HexagonalPushBr oaches( I nch& Met r i c). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03 I nvol ut eSpl i neBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04 KeywayBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05 Br oachBushi ngs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06 Met r i cKeywayBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07 KeywayBr oachSet s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-12 PushTypeKeyweyBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pul l TypeKeyweyBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1415 Keyseat i ngBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Met r i cKeyseat i ngBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Sur f aceBr oaches& RackBr oaches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Cust omerSegment s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com Square Brooches American Standard/ Metric Square Broach • Size of Square ./Dim.Across ,. Corners ■ ■■,■ ■ Standard Square Broaches Length of Cut Tolerances 1/8 5/32 3/16 7/32 1/4 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2 9/16 5/8 11/16 3/4 7/8 I, .1255-.1265 .1565-.1575 .1880-.1890 .2190-.2200 .2505-.2515 .2815-.2825 .3130-.3140 .3440-.3450 .3755-.3765 .4065-.4075 .4380-.4390 .4690-.4700 .5005-.5015 .5630- .5640 .6260-.6270 .6885-.6895 .7510-.7520 .8765-.8775 1.002 -1.0030 . . . Dimension Across Corners 4-1/8 .1285 No. 30 .1750-.1770 5-1/8 5-9/16 6-3/8 6-1/2 7-3/4 77 - /8 9-3/8 9-3/8 10-5/8 10-7/8 12 12 14-3/4 16-5/16 17-3/4 17-3/4 22-3/4 24-1/8 .1590 .1935 .2280 .2656 .2969 .3281 .3594 .3906 .4219 .4531 .5000 .5312 .5938 .6562 .7500 .8125 .9375 1.0938 No. 21 No. 10 No. 1 17/64 19/64 21/64 23/64 25/64 27/64 29/64 1/2 17/32 19/32 21/32 3/4 13/16 15/16 1-3/32 .2180-.2200 .2620-.2640 .3060-.3080 .3510-.3530 .3930-.3950 .4370-.4390 .4830-.4850 .5240-.5260 .5690-.5710 .6110-.6130 .6570-.6590 .6990-.7010 .7870-.7890 .8730-.8750 .9630-.9650 1.0450-1.0470 1.2270-1.2290 1.4030-1.4050 ' Min. Max. 1/8 3/16 1/2 700 5/32 1/4 1/4 1/2 5/8 3/16 1/4 3/4 7/32 5/16 3/8 1/4 3/8 1-1/4 9/32 1/2 1-3/8 5/16 1/2 1-3/8 3/8 1/2 1-1/2 7/16 5/8 1-5/8 7/16 5/8 2 600 1,080 1,410 1,740 2,130 2,100 3,480 3,720 4,080 4,500 4,000 4,500 5,700 5,920 4,800 5,940 9,200 9,200 I ■ ■■,■ ■ Metric Standard Square Broaches Length of Cut Tolerances (Dec. Equiv.) 4 5 6 7 8 9 10 12 14 16 18 20 22 24 25 .1575-.1580 .1968-.1973 .2362 -.2370 .2756-.2764 .3150-.3158 3543-.3551 .3937 -.3945 .4724-.4732 .5512-.5520 .6302-.6310 .7090-.7097 .7874-.7882 .8663-.8671 .9453-.9460 .9845-.9852 Dimension Across Corners I, .. 5-1/8 6-1/2 6-11/16 7-3/4 77 - /8 9-3/8 10-1/4 12 14-3/4 16-5/16 17-7/8 20-7/8 22-3/4 24 24-1/8 www.dictoolsindia.com .1614 .2047 .2519 .2913 .3307 .3701 .4094 .5039 .5826 .6614 .7716 .8504 .9291 1.0079 1.0630 4.1 5.2 6.4 7.4 8.4 9.4 10.4 12.8 14.8 16.8 19.6 21.6 23.6 25.6 270 .2205 -.2220 .2765-.2780 .3300-.3320 .3850-.3870 .4400-.4420 .4970-.4990 .5530-.5550 .6620-.6640 .7730-.7750 .8790-.8810 .9930-.9950 1.1030-1.1050 1.2130-1.2150 1.3230-1.3250 1.3790-1.3810 Min. 5/32 Max. 1/4 1/2 3/4 3/16 1/4 7/32 3/8 1/4 3/8 1-1/4 5/16 3/8 1/2 1/2 1-3/8 1-1/2 7/16 5/8 1-5/8 7/16 5/8 2 I 480 800 1,300 1,800 2,300 3,500 3,600 4,200 5,600 6,000 5,200 6,600 8,900 9,200 9,200 ·c info@)dictoolsindia.com I 01 R o u n dB r o a c h e s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 02 He x a g o n a l P u s hB r o a c h e s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 03 I n v o l u t eS p l i n eB r o a c h Wesupl yPush& Pul lT ypeBr oachesi nHSSM2,HSSM3T ypeI I ,HSSM35andASP2030Gr ades. SPLI NEBROACHES -St r ai ght -I nv ol ut e -Ser r at i on -I nt er space NOTE:WECANMANUFACTUREBROACHESUPTO2000MM ASPERCUSTOMERREQUI REMENT . www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 04 K e y wa yB r o a c h e s 5 B r o a c hB u s h i n g s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 06 Metric Keywoy Brooches Metric Keyway Broaches High Speed Steel & TiN Coated Keyway Width (mm) 2A 3A 4 B1 5 B1 5C 6C Broach I Dimensions I (Inch) BC 10 12 14 16 18 20 22 24 25 D D D E E F F F F 1/8 X 5 1/8 X 5 1/4 X 6-3/4 1/4 X 6-3/4 3/8 X 11-3/4 3/8 X 11-3/4 3/8 X 11-3/4 9/16 X 13-7/8 9/16 X 13-7/8 9/16 X 13-7/8 3/4 X 15-1/2 3/4 X 15-1/2 1 X 20-1/4 1x20-1/4 1 X 20-1/4 1x20-1/4 Standard Keys (mm) I 2x2 3x3 4x4 5x5 5x5 6x6 8x7 10 X 8 12 X 8 14 X 9 16 X 10 18 X 11 20 X 12 22 X 14 24 X 14 25 X 14 Tooth Pitch (Inch) No. of I Shims INCLUDED 0 1 1 3/16 3/16 9/32 9/32 3/8 3/8 3/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 1 1 2 2 2 2 3 3 3 4 5 4 Minimum Maximum I Length of Cut I Length of Cut (Inch) (Inch) 13/64 13/64 19/64 1 9/64 25/64 25/64 25/64 1 1 1 1 1 1 1 1 1 1-1/8 1-1/8 1-11/16 1-11/16 2-1/2 2-1/2 2-1/2 6 6 6 6 6 6 6 6 6 Metric Broach Shims Broach S.ize 3A 4 B1 5 B1 SC 6C BC I � him T hickness (Inch) 0.0310 0.0380 0.0500 0.0470 0.0625 0.0500 Broach S.ize 10 12 14 16 18 20 D D D E E F I � h im T h ickness (Inch) 0.0560 0.0560 0.0625 0.0560 0.0560 0.0625 Broach S.ize 22 F 24 F 25 F �him I T hickness (Inch) 0.0560 0.0625 0.0560 Metric Square Broaches High Speed Steel Square Size ( mm) 4 5 6 7 8 10 12 14 I www.dictoolsindia.com Tolerances Dec. Equiv. (Inch) 0.1575 - 0.1580 0.1968 - 0.1973 0.2362 - 0.2367 0.2756 - 0.2764 0.3150 - 0.3156 0.3937 - 0.3943 0.4724 - 0.4731 0.5512 - 0.5519 I Broac h Lengt h (Inch) 5-1/8 6-1/2 6-11/16 8 7-1/8 10-1/8 12 14-3/4 I Pilot Dia m eter (Inch) 0.1614 0.2047 0.2510 0.2913 0.3307 0.4094 0.5039 0.5826 I Drill Size ( mm) 4.10 5.20 6.40 7.40 8.40 10.40 12.80 14.80 I Minimum Length of Cut (Inch) 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 I Maximu m Lengt h of Cut (Inch) 1/2 1/2 3/4 1 1 1-1/4 1-3/8 1-1/2 ·c info@)dictoolsindia.com I 07 K e y wa yB r o a c hS e t s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 08 K e y wa yBr o a c hS e t s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 09 K e y wa yB r o a c hS e t s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 0 K e y wa yB r o a c hS e t s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 1 Me t r i cK e y wa yB r o a c hS e t s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 2 Push-Type Keywoy Brooches Production Broach Construction _ _ _ _ ,� � --,-',- t A Dim. - Shoulders and back are form-ground to fit bore. These 3 supporting surfaces extend the full length of the broach. t ----1/16" 1/8" 3/16" 1/4" 4mm Length of Cut* Min. Max. 3/16" .224" 5-5/8 3/16 13/64 1/4" .287" 6-3/16 3/16 13/64 Pressure Required. I for Max. L/C libs.) 390 1 390 3/8" .437" 8-1/2 1/4 17/64 1-1/4 850 1/2" .565" 11-3/4 3/8 25/64 2-1/2 1,440 9/16" .630" 11-3/4 3/8 25/64 2-1/2 1,440 5/8" .693" 11-3/4 3/8 25/64 2-1/2 1,440 5/8" .716" 3/4" .844" 14-3/4 3/8 25/64 2-1/2 2,170 7/8" .970" 1" 1.121" 18 3/8 25/64 2-1/2 2,870 10mm 11.9mm 12 9/32 19/64 1 -7/8 1,550 .468" www.dictoolsindia.com info@)dictoolsindia.com I 13 P u l l T y p eK e y wa yB r o a c h e s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 4 Pull-Type Keywoy Brooches 2 3 ■.0792 .1186 .1581 4 .1581 .1974 5 .1974 .2368 6 .2368 .3157 8 .3157 .3944 10 .3944 .4733 12 .4733 .552 14 .552 .6308 16 .6308 .7095 18 .7095 .7884 20 .7884 .8672 22 .8672 25 .9853 .9853 9 .354 11 .433 13 .512 13 .512 14 .551 23 .906 18 .709 26 1.024 27 1.063 33 1.299 27 1.063 36 1.417 39 1.535 39 1.535 40 1.575 44 1.732 47 1.850 48 1.890 48 1.890 51 2.008 56 2.205 53 2.087 57 2.244 53 2.087 56 2.205 56 2.205 www.dictoolsindia.com 9.5 3/8 12.7 1/2 12.7 1/2 15.9 5/8 14.3 9/16 15.9 5/8 15.9 5/8 17.5 11/16 17.5 11/16 22.2 7/8 17.5 11/16 22.2 7/8 17.5 11/16 25.4 1 17.5 11/16 25.4 1 17.5 11/16 28.6 1-1/8 17.5 11/16 28.6 1-1/8 17.5 11/16 28.6 1-1/8 17.5 11/16 28.6 1-1/8 17.5 11/16 28.6 1-1/8 31.8 1-1/4 38 1-1/2 38 1-1/2 63.5 2-1/2 44.5 1-3/4 76.2 3 63.5 2-1/2 102 4 102 4 152 6 102 4 152 6 102 4 203 8 102 4 203 8 102 4 305 12 102 4 305 12 102 4 305 12 102 4 305 12 102 4 305 12 3.942 .1552 4.737 .1865 6.325 .2490 6.325 .2490 7.91 .3115 9.5 .3740 9.5 .3740 12.67 .4990 12.67 .4990 12.67 .4990 12.67 .4990 15.85 .6240 15.85 .6240 15.85 .6240 17.44 .6865 19.02 .7490 19.02 .7490 22.2 .8740 22.2 .8740 25.37 .9990 28.55 1.1240 28.55 1.1240 28.55 1.1240 28.55 1.1240 31.72 1.2490 31.72 1.2490 508 20 610 24 838 33 915 36 915 36 1067 42 915 36 1143 45 1143 45 1295 51 1143 45 1295 51 1219 48 1524 60 1372 54 1524 60 1524 60 1524 60 1524 60 1524 60 1600 63 1600 63 1600 63 1600 63 1600 63 1600 63 7.95 .313 9.32 .367 11.13 .438 11.07 .436 11.07 .436 2.65 .813 15.54 .612 22.28 .877 23.06 .908 29.41 1.158 23.27 .916 31.75 1.250 34.06 1.341 34 06 1.341 34.39 1.354 38.33 1.509 41.28 1.625 41.28 1.625 41.28 1.625 42.88 1.688 47.63 1.875 43.66 1.719 47.63 1.875 43.66 1.719 44.45 1.750 44.45 1.750 6.60 .260 7.49 .295 8.81 .347 8.76 .345 8.18 .322 17.75 .699 11.96 .471 18.69 .736 18.77 .739 25.12 .989 18.77 .739 27.25 1 073 29.46 1.160 29.46 1.160 29.11 1.146 33.04 1.301 35.46 1.396 38.35 1 510 35.26 1.388 39.85 1.569 4.94 1.612 4.31 1.587 4.39 1.590 4.03 1.576 36.98 1.456 4.72 1.603 197 7-3/4 197 7-3/4 229 9 254 10 248 9-3/4 279 11 254 10 305 12 305 12 353 13-7/8 305 12 353 13-7/8 302 11-7/8 406 16 295 11-5/8 400 15-3/4 305 12 508 20 305 12 513 20-3/16 302 11-7/8 503 19-13/16 302 11-7/8 503 19-13/16 270 10-5/8 508 20 1.35 .053 1.83 .072 2.31 .091 2.31 .091 2.89 .114 2.89 .114 3.58 .141 3.58 .141 4.29 .169 4.29 .169 4.49 .177 4.49 .177 4.60 .181 4.60 .181 5.28 .208 5.28 .208 5.82 .229 5.82 .229 6.02 .237 6.02 .237 6.68 .263 6.68 .263 7.24 .285 7.24 .285 7.47 .294 7.47 .294 1/4-20 5/16-18 3/8-16 1/2-13 1/2-13 5/8- 11 5/8- 11 5/8-11 3/4-10 3/4-10 1 -8 1 -8 2 1 -8 2 1-1/4-7 1-1/4-7 2 1-1/4-7 2 1-1/2-6 2 2-1/2-6 info@)dictoolsindia.com I 15 K e y s e a t i n gb r o a c h e s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 6 Me t r i cK e y s e a t i n gB r o a c h e s www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 7 S U R F A C EB R O A C HE S -Mat er i al:M2,M35& ASP2030 -Maxi mum Wi dt h:1 60mm -Maxi mum L engt h:1 600mm -Desi gn& Pr of i l eAsperCust omer ’ sRequi r ement . R A C KB R O A C HE S -MaT t e r i al :M2 ,M3 5 &c A SP 03 0 h e s eB r o a h e2 s c anal sobeSuppl i edasper -Maxi mum Wi dt h:1 60mm Cust omer ’ sDr awi ng. -Maxi mum L engt h:1 600mm -Desi gn& Pr of i l eAsperCust omer ’ sRequi r ement . www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 8 C U S T O ME RS E G ME NT S www. di ct ool si ndi a. com i nf o@ di ct ool si ndi a. com | 1 9 DI C -I NDI A DE DI C A T E DI MP E XC O . D -1 89,I ndust r i alFocalPoi nt ,Pat i al a 1 47003Punj ab,I ndi a i nf o@ di ct ool si ndi a. com +91 -95922-28222 DI C -UAE DE DI C A T E DI MP E XF Z E B. C.1 303260,Aj manFr eeZone, P. O.BOX:47359,Aj man,UAE i nf o@ di ct ool si ndi a. com ( +971 )556721 577 www. di ct ool si ndi a. com