Technical Services Bulletin KEY ADVISORY RECOMMENDED MANDATORY SAFETY CREATED BY: Matt Down (Customer Services Director) APPROVED BY: Tony McQuade (Technical Support Manager) REFERENCE – TSB042 REVISION - 1 DATE: 17/07/2020 PAGE: 1/2 RECOMMENDED Improved life and performance of piston rings, rider rings and piston rod packings 1. RELEVANT TO: Peter Brotherhood Reciprocating Gas Compressors. 2. PURPOSE OF BULLETIN To advise customers of the potential for increased component life and consistency of performance of wear parts in reciprocating gas compressors. In the context of this Technical Service Bulletin wear parts are piston rings, rider rings and piston rod packings. 3. BACKGROUND Peter Brotherhoods’ non-lubricated isobutene compressors were the first compressors to be equipped with polymer alloy sealing components (wear parts) in early 1985. These machines installed in a Scottish chemical plant, had originally been supplied with carbon filled PTFE sealing components. In line with API 618 recommendations at the time. 8000 hour operating life in non-lubricated gas compressors was considered good performance in 1985, with many non-lubricated gas compressors falling well short of that and a number of customers considered changing their specification, for new reciprocating compressors to lubricated design for the compression of difficult gases. This bulletin is submitted in confidence and is to be used solely for the purpose of which it has been made. The contents of this bulletin are not to be reproduced, transmitted or disclosed or used for any other purpose without written authorisation from Peter Brotherhood Limited (PBL). This document has been created to inform and support you as one of its customers. However the final decision for operating your plant in a correct and safe manner rests entirely with you. PBL, its employees, officers or sub-contractors accept no responsibility for, or should be taken as making any representation or warranty (whether expressed or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are indicated. PBL reserves the right to change or revise this data at any time without further notice. Polymer alloys brought about a significant improvement for wear parts in nonlubricated compressor reliability and are now widely used in all non-lubricated gas compressors. These products typically provide service lives well in excess of 8000 hours; however their specification has changed very little since they were originally introduced in 1985. 4. GENERAL DESCRIPTION Peter Brotherhood now offers wear parts made from second generation polymer alloys for all of its existing and new reciprocating gas compressors. These polymer alloys have been developed by our partner company Stasskol, specifically for the reciprocating compressor industry. They offer the potential to increase lives even further from those being experienced with existing polymer alloys/ filled PTFES and because of the improved processing system used by Stasskol, offer significantly better consistency and unlike current polymer alloys are completely stress free. Technical Services Bulletin 5. RECOMMENDATIONS Peter Brotherhood offers a retro-fit service to supply and fit its second generation polymer alloy piston rings, rider rings and piston rod packings for all existing Peter Brotherhood Reciprocating Compressors. No changes of piston groove dimensions or packing cup sizes will be required. Furthermore for enhanced performance and monitoring we can also provide a complete new design of piston rod packings with state-of-the art internals. 6. FURTHER INFORMATION For further information regarding this bulletin or if you have any issues or comments, please contact our Technical Support team. We will be pleased to evaluate your correct sealing arrangement and select the appropriate Stasskol material upgrade. For worldwide 24/7 support ensuring operational availability and efficiency please contact our Technical Support Team on: +44 (0)1733 292292 or techsupport@peterbrotherhood.com Peter Brotherhood Limited, 85 Papyrus Road, Peterborough, PE4 5HG, United Kingdom T: +44 (0)1733 292200 | F: +44 (0)1733 292300 | E: info@peterbrotherhood.com www.peterbrotherhood.com