A MINI PROJECT-3 ON “Gas Leakage Detector With Automatic On Exhaust Fan” Submitted in partial fulfilment of the requirement for the award of FINAL YEAR B.Tech IN ELECTRONICS AND TELECOMMUNICATION ENGINEERING Submitted By Rane Jayesh Kiran Sonar Om Vinod Rahul Chindhu Patil Under the guidance of PROF. R. K. Dhande J. T. Mahajan College Of Engineering, Faizpur Dr. Babasaheb Ambedkar Technological University, Loner. DEPARTMENT OF ELECTRONICS AND TELECOMMUNICATION ENGINEERING ACADEMIC YEAR: 2023-2024 1 J. T. Mahajan College Of Engineering, Faizpur Dr. Babasaheb Ambedkar Technological University, Loner. DEPARTMENT OF ELECTRONICS AND TELECOMMUNICATION ENGINEERING ACADEMIC YEAR: 2023-2024 This is to certify that, this mini project report entitled “Gas Leakage Detector With Automatic On Exhaust Fan” Submitted by Mr. Rane Jayesh Kiran, Mr. Sonar Om Vinod, Mr. Patil Rahul Chindu for partial fulfillment of the requirement for the award of the degree FOURTH YEAR in ELECTRONICS AND TELECOMMUNICATION ENGINEERING as laid down by Dr. Babasaheb Ambedkar Technologocal University, Loner, is a record of their own work carried out by them under my supervision and guidance during year 2023 – 2024. PLACE: Faizpur DATE: PROF.R. K. Dhande Dr. A. M. Patil PROJECT GUIDE HEAD OF DEPARTMENT Dr. K. G. Patil PRINCIPLE 2 ACKNOWLEDGMENT We take this opportunity to express our gratitude to our guide, Prof. R. K. Dhande for his constant encouragement, wonderful technical guidance and support throughout the course. We sincerely thank Dr. A. M. Patil, Head of Department of Electronics & Telecommunication Engineering for his advice and support during course of this work. With deep sense of gratitude, we thank to our Principal Dr. K. G. Patil and Management of J.T. Mahajan College of Engineering, Faizpur for providing all necessary facilities and their constant encouragement and support. We express our thanks to all teaching & non- teaching staff for their kind co-operation and guidance for preparing and presenting this seminar. We take this opportunity to express our gratitude towards our parents without which it would have not been possible. We are ending this acknowledgement with deep indebtedness to our friends who have helped us directly or indirectly. Rane Jayesh Kiran Sonar Om Vinod Patil Rahul Chindhu 3 ABSTRACT Most of LPG explosions are caused by undetected gas leakage in the pre-detection condition. So that, LPG detection system is needed. The purpose of this system is to detect gas leakage, neutralize it, and prevent the explosion. Gas leakage could happen due to improper regulator installation or the hose is broken. This detection should not work in just one location because gas can leak at the gas regulator and its hose. Therefore, gas leakage detector with automatic on exhaust fan and buzzer is one of the methods that suitable for detecting gas leakage in the wider area. This method uses gas sensors to detect leakage in location around the gas tube. This system works based on gas sensor MQ-2 and relay. Explosion prevention system works based on alarm/buzzer, and exhaust fan. If the gas leaks, the sensor will send its data to transistor. Then, explosion prevention system will be activated. The system will turn the alarm/buzzer on, and neutralizes the air with the exhaust fan. Keywords: LPG, MQ2 4 CONTENTS Chapter No. Chapter Name Page no. 1 Introduction 6 2 Literature Survey 7 3 Specifications of components 8 4 Methodology 10 4.1 Block Diagram 10 4.2 Circuit Diagram 10 5 Objectives 11 6 Proposed Method 12 7 Implementation and Results 13 7.1. Algorithm 13 7.2. Flowchart 14 8 Cost estimation 15 9 Future Scope 16 10 Conclusion 17 11 References 18 5 1. Introduction Now a day the home safety detection system plays the important role for the security of people. Since all the people from the home goes to work on daily bases, it makes impossible to check on the appliances available at home specially LPG gas cylinder, wired circuits, Etc. Since last three years there is a tremendous hike in the demands of liquefied petroleum gas (LPG) and natural gas. To meet this access amount of demand for energy and replace oil or coal due to their environmental disadvantage, LPG and natural gas are preferred. These gases are mostly used on large scale in industry, heating, home appliances and motor fuel. So as to track this leakage gas, the system includes MQ2 gas sensor. This sensor senses the amount of leak gas present in the surrounding atmosphere. Through this, explosion or getting affected by the leakage of gas could be avoided. 6 2. Literature Survey Gas leakage detection systems are crucial for preventing accidents and ensuring safety in various settings. Gas sensors play a pivotal role in early detection, with technologies ranging from electrochemical to semiconductor and infrared sensors. Calibration is essential for accurate gas detection, and methods for calibration and testing contribute to the reliability of these systems. Integrating gas sensors with electronic components, such as transistors and diodes, enhances signal processing and protection. Microcontroller-based systems offer programmability and flexibility, with the ability to interface with automation components like relays, fans, and buzzers. Alternatively, standalone gas detection modules provide simplicity and reliability, offering a viable solution for specific applications. Compliance with safety standards and regulations is crucial, and real-world applications across industries demonstrate the effectiveness of gas detection systems. As technology advances, emerging trends focus on improving detection accuracy and speed. This literature review provides insights into existing research, technologies, and methodologies, emphasizing the need for comprehensive gas detection and automation solutions in various environments. 7 3. Specifications of Components 3.1. Gas Sensor (MQ-2): Type: Semiconductor Gas Sensor Operating Voltage: 5V Detection Range: Multiple gases including methane, propane, carbon monoxide, and smoke Output: Analog and Digital 3.2. BC-557 PNP Transistor: Type: PNP (Positive-Negative-Positive) Bipolar Junction Transistor Collector Current (IC): Up to 100 mA Collector-Emitter Voltage (VCE): Up to 45V Power Dissipation (PD): 500 mW 3.3. 1N-4007 Diode: Type: Silicon Rectifier Diode Maximum Repetitive Reverse Voltage (V_RRM): 1000V Average Rectified Forward Current (I_AVR): 1A Maximum Forward Voltage Drop (V_F): 1V 8 3.4. Relay Module: Number of Channels: 1 (for controlling either the fan or the buzzer) Control Voltage: 5V Maximum Switching Voltage: Typically 250V AC / 30V DC Maximum Switching Current: Typically 10A 3.5. DC Fan: Voltage: Typically, 12V DC Current: Depends on the specific fan model (e.g., 0.1A to 0.5A) 3.6. Buzzer: Voltage: Typically, 5V to 12V DC Current: Depends on the specific buzzer model (e.g., 20mA to 50mA) Sound Level: Typically, 70dB to 90dB 3.7. XL6009 DC- DC Adjustable Step UP Boost Power Converter Module Input voltage Range: 3V~32V Output voltage Range: 5V ~ 35V 9 4. Methodology 4.1. Block Diagram 4.2. Circuit Diagram 10 5. Objectives 5.1. Early Detection and Alert System: Design a reliable gas leakage detection system to identify the presence of harmful gases in an environment. Implement an alert mechanism to notify users promptly when gas levels exceed predefined thresholds, ensuring swift response to potential hazards. 5.2. Automation of Safety Measures: Develop an automated system that not only detects gas leaks but also triggers safety measures automatically. Integrate the system with components such as fans and buzzers to mitigate the risk by increasing ventilation and providing audible warnings. 5.3. Integration with Existing Infrastructure: Ensure seamless integration of the gas detection and automation system with existing infrastructure, making it compatible with various settings, including residential, industrial, or commercial spaces. 5.4. Low Power Consumption and Energy Efficiency: Design the system with a focus on energy efficiency, minimizing power consumption during normal operation to reduce the overall environmental impact and operational costs. 5.5. Scalability and Adaptability: Consider the potential for future expansion and upgrades to meet evolving safety standards and technological advancements. Each objective addresses a specific aspect of the gas leakage detection and automation system, collectively contributing to a comprehensive and effective solution for enhancing safety and minimizing the risks associated with gas leaks. 11 6. Proposed Method The proposed gas leakage detection and automation system integrates cutting-edge gas sensor technology, offering an efficient solution for early gas leak detection and automated safety measures. Utilizing a high-sensitivity gas sensor module, such as the MQ series, the system continuously monitors air quality, generating digital signals when gas concentrations surpass safe limits. BC-557 PNP transistor controls a relay. This relay manages the power supply to both a fan and a buzzer. The fan enhances ventilation to dissipate the gas, while the buzzer provides an audible warning for immediate evacuation or precautionary measures. To ensure the system's longevity, a diode (1N-4007) protects electronic components from voltage spikes induced by the relay coil. The proposed system not only addresses the critical need for early gas leak detection but also emphasizes automated responses to mitigate risks associated with gas exposure. Its scalability, adaptability, and integration capabilities make it suitable for deployment in diverse settings, providing a versatile and effective solution for gas safety and automation. 12 7. Implementation and Result 7.1. Algorithm The algorithm for a gas leakage detection and automation system involves the step-bystep instructions for detecting gas levels and triggering automated safety measures. Below is a simple algorithm for such a system: 7.1.1. Initialization: Initialize the gas sensor module, microcontroller, relay module, fan, and buzzer. Set initial values, thresholds, and pin configurations. 7.1.2. Read Gas Sensor Data: Read digital data from the gas sensor module to determine the current gas concentration. 7.1.3. Threshold Comparison: Compare the gas concentration with predefined safety thresholds. If the gas concentration exceeds the safety threshold, proceed to the next step; otherwise, go back to reading sensor data. 7.1.4. Activate Safety Measures: If the gas concentration is above the threshold: Activate the BC-557 PNP transistor to control the relay. Switch the relay to power on the fan for enhanced ventilation. Simultaneously, turn on the buzzer to provide an audible warning. 7.1.5. Delay and Continuous Monitoring: Introduce a delay to allow the safety measures to take effect and stabilize the environment. Continue monitoring the gas concentration at regular intervals. 7.1.6. Deactivate Safety Measures: If the gas concentration drops below the safety threshold: 13 Deactivate the BC-557 PNP transistor to turn off the relay. Switch off the fan and buzzer. 7.1.7. Loop: Repeat the process by going back to step 2 for continuous monitoring. 7.2. Flowchart 14 8. Cost Estimation Sr. No. Components Price 1. MQ-2 Gas Sensor 200 2. Relay 6V 30 3. 1N-4007 Diode 10 4. BC-557 Transistor 20 5. 1k Ohm Resistor 10 6. Buzzer 30 7. XL6009 DC- DC Adjustable Step UP Boost Power Converter Module 180 8. 4v Battery 100 9. DC Fan 200 10. Switch 10 Total Rs 790 15 9. Future Scope The gas leakage detection and automation system exhibit considerable potential for future advancements and broader applications. One avenue for exploration is the integration of wireless communication protocols, enabling remote monitoring and control through IoT platforms. Implementing machine learning algorithms could enhance the system's intelligence by continuously adapting to environmental changes and optimizing response strategies. Furthermore, the integration of multiple gas sensors tailored to specific gases could broaden the system's scope, catering to diverse industrial and residential needs. Collaborations with smart home technologies and building automation systems could lead to a more interconnected and seamless safety infrastructure. The future development of smaller, more cost-effective gas sensors and improved energy-efficient components could contribute to the widespread adoption of such systems. As the importance of environmental monitoring grows, the system could evolve to provide real-time data analytics for assessing air quality trends and supporting environmental sustainability initiatives. Additionally, exploring alternative energy sources for powering the system, such as solar or low-power harvesting techniques, could contribute to sustainability goals. The ongoing advancements in sensor technologies, data analytics, and energy efficiency pave the way for a future where gas detection and automation systems play a vital role in ensuring not only safety but also environmental well-being. 16 10. Conclusion In conclusion, the gas leakage detection and automation system presented here uses advanced gas sensor technology. By seamlessly integrating early gas leak detection with automated safety measures, the system ensures a swift and effective response to potential hazards. The utilization of a high-sensitivity gas sensor, a BC-557 PNP transistor, and a relay module controlling a fan and buzzer underscores the system's versatility and reliability. This proposed solution not only addresses the imperative need for timely gas leak detection but also prioritizes user safety through automated ventilation and audible warnings. Its adaptability for diverse environments, scalability, and energy efficiency make it a viable and comprehensive approach to enhancing gas safety in both residential and industrial settings. 17 11. References [1]. P. Naveen, K. R. Teja, K. S. Reddy, S. M. Sam, M. D. Kumar and M. Saravanan, "A Comprehensive Review on Gas Leakage Monitoring and Alerting System using IoT Devices," 2022 International Conference on Computer, Power and Communications (ICCPC), Chennai, India, 2022, pp. 242-246, doi: 10.1109/ICCPC55978.2022.10072144. [2]. S. I. Nahid et al., "Development of a Smart Automatic Gas Leakage Detector and Alarming System," 2021 IEEE 12th Annual Information Technology, Electronics and Mobile Communication Conference (IEMCON), Vancouver, BC, Canada, 2021, pp. 0789-0795, doi: 10.1109/IEMCON53756.2021.9623207. [3]. Varma, Prabhakar S and K. Jayavel, "Gas Leakage Detection and Smart Alerting and prediction using IoT," 2017 2nd International Conference on Computing and Communications Technologies (ICCCT), Chennai, India, 2017, pp. 327-333, doi: 10.1109/ICCCT2.2017.7972304. [4]. Banik, B. Aich and S. Ghosh, "Microcontroller based low cost gas leakage detector with SMS alert," 2018 Emerging Trends in Electronic Devices and Computational Techniques (EDCT), Kolkata, India, 2018, pp. 1-3, 10.1109/EDCT.2018.8405094. 18 doi: