“Let us Grow Together”
METALMAN AUTO PRIVATE LIMITED
Synopsis
01
Overview
07
Engineering Centre
02
Promoters
08
Products
03
Sister Concerns
09
Quality & Awards
04
Vision, Mission, Philosophy & Policy
10
Customers
05
Group Overview
11
Project Management
06
Our Expertise
12
Company Social Responsibility
Company Profile
2
Overview
Journey of More than 30 Years
Engaged in Manufacturing of Sheet metal, Tubular, Light & Heavy
Fabricated Assemblies, Sub-Assemblies, Parts with all types of Surface
Finishing In House.
From first plant in 1986 , Metalman has
grown to establish 10-plants ( Including
Engineering Centre ) along with 2
additional sister concerns & 1 JV.
Company Profile
3
2500 employees across all Indian
plants which includes more than 250
engineers, catering as Tier 1 and Tier
2 to Indian and Overseas OEMs.
Plants are Certified
with ISO 14001:2004,
OHSAS 18001:2007 &
ISO/TS 16949:2009
Promoters
Mr. Bikramjit Bembi
Chairman
4
M.D.
Bikramjit Bembi after doing graduation in
Science in 1972, pursued for higher studies in
Metal finishing in UK. Attained Fellowship of
Institute of Metal Finishing in 1976, along with
rich Industrial experience of practical work in
UK.
Navneet Jairath graduated from Arya College,
Ludhiana. After having 7 years working experience
from Clerk to Factory Manager post in different
reputed organizations of India, started his business
career in 1976 looking after Marketing, Financing &
Business Administration in the organization.
Mr. Nishant Jairath
Mr. Sachin Bembi
Director
Nishant Jairath is a BA/BSc. (Hons.) graduate
from De Montfort University in Leicester, UK. He
has also completed advanced course in
Financial Management from Cornell University,
USA. Mr. Nishant is responsible for overall
Operations, Marketing, HR & IT.
Company Profile
Mr. Navneet Jairath
Director
Sachin Bembi is graduate in BBA (Hons) from American
College in London. He is responsible for International
Marketing and Management of Allied Engineering
goods like Bicycle Parts, Hand Tools, Scaffolding for
market since 1999 to 2008.
Sister Concerns
With a small beginning in 1976 for
Electroplating & Metal finishing job
work for bicycle and auto industries.
The firm has expanded and diversified
to manufacture a vast range of
Tubular and Sheet metal pressed
fabricated
and
surface
treated
components and assemblies with a
group turnover of 65.00 crores.
Company Profile
5
Campbell International was established
in 1992 for export of light engineering
items like Bicycle parts, Hand tools
Scaffoldings and Auto parts.
Campbell International later added
manufacturing unit in year 2006 for
various forgings of Auto parts, Hand
Tools and other components for
exports and Indian customers.
Established
in 2010,
Metalman
Microturners (MMT) is engaged in
manufacturing of Sheet
Metal,
Tubular, Light Fabricated Assemblies ,
Facilities.
For all types of surface treatments
such as ACED painting, Powder
coating, H.R. Painting etc. MMT
follows TPM as business in excellence
in tool and has over 800 employees
and 200 engineers.
Vision, Mission, Philosophy and Policy
Our Vision
Dedicated to create value by being an inspiring
& reliable partner to our customers & stakeholder
community.
Our Mission
To consistently exceed customer expectations by
manufacturing quality products through innovative
manufacturing & engineering methodologies.
Our Policy
To Supply the best Quality Products at
Competitive Price and at Right Time.
Philosophy
We believe in let us grow together
Company Profile
6
GROUP OVERVIEW
Locations
Ludhiana
New Delhi
•
Corporate Office
•
National Industries
•
Campbell Industries
Pantnagar
Indore
•
•
Metalman Auto ( P ) Ltd.
•
Automan
Metalman Microturners JV
Dharuhera
•
Metalman Microturners JV
Aurangabad
•
Metalman Auto ( P ) Ltd. Unit –I (B-31)
Hosur
•
Metalman Auto ( P ) Ltd. Unit -II (B-17)
•
•
Metalman Auto ( P ) Ltd. Unit –III (B-12)
•
Centre for Excellence & Tool Room (C-126)
Metalman Auto ( P ) Ltd
Chennai
•
Metalman Auto ( P ) Ltd.
Mysore
•
Metalman Auto ( P ) Ltd.
Corporate Office
Company Profile
8
Sister Concerns
Joint Venture
Plants
Upcoming ( Plants )
Infrastructure & Plants
METALMAN AUTO ( P ) LTD.
NEW DELHI
METALMAN AUTO ( P ) LTD.
INDORE ( PITHAMPUR UNIT )
Company Profile
9
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-I (B-31)
AUTOMAN
INDORE ( PITHAMPUR UNIT )
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-II (B-17)
METALMAN MICROTURNERS
PANTNAGAR
METALMAN AUTO ( P ) LTD.
AURANGABAD UNIT-III (B-12)
METALMAN MICROTURNERS
DHARUHERA
ENGINEERING CENTRE
AURANGABAD (C-126)
NATIONAL INDUSTRIES
LUDHIANA
Total Revenue INR (Cr.), USD (Mn.), Euro (Mn.)
₹ 753
₹ 648
₹ 629
₹ 518
34
₹ 554
₹ 509
82
279
Company Profile
10
Sub Assembly (in ₹)
€ 92
€ 89
€ 107
$ 101
$ 86
2013-2014
$ 98
2012-2013
614
547
474
$ 117
2011-2012
470
509
$ 79
$ 81
518
€ 79
€ 72
€ 73
84
2014-2015
2015-2016
2016-2017
Without Sub Assembly (in ₹)
Revenue Domestic / Exports INR (Cr.), USD (Mn.), Euro (Mn.)
Domestic
Exports
₹ 732
₹ 497
₹ 614
₹ 599
279
₹ 529
₹ 486
₹ 34
34
82
$ 76
$ 83
$ 115
$ 98
2012-2013
2013-2014
2014-2015
2015-2016
Company Profile
11
₹ 23
₹ 25
₹ 21
€ 87
€ 85
$ 78
2011-2012
Sub Assembly (in ₹)
580
517
453
445
$ 96
486
₹ 21
€ 104
€ 75
€ 69
€ 70
84
497
₹ 30
2016-2017
Without Sub Assembly (in ₹)
$3
$4
$ 4.5
$3
$5
$5
€3
€3
€3
€3
€4
€5
2011 - 2012 2012 - 2013 2013 - 2014 2014 - 2015 2015 - 2016 2016 - 2017
Vehicle Wise Sales
Company Profile
12
2 Wheeler
83.2%
3 Wheeler
6.4%
Construction Eq.
6.1%
4 Wheeler
3.8%
Tractor
0.5%
OUR EXPERTISE
Robotic Welding
Full Automated Welding Line Over 200+ Welding Robots
Company Profile
14
Stamping Presses
Ranging from Mechanical and Hydraulic presses from 30T to 600T Capacity
Company Profile
15
CNC Pipe Bending
3 Axis and 5 Axis Pipe Bending Machines from Electropneumatics and YLM.
Capability to Bend (65 mm Dia.)
Company Profile
16
Pipe Notching
Capacity ranging from 12 mm to 14 mm, Tube Thickness ranging from 1.25 mm to 2.00 mm
Forming Depth ranging from 1.6-1.9 to 1.5- 2.2 mm
Company Profile
17
Machining CNC
Full Fledged Machine Shop Having State of the Art CNC Machines From Hartford.
Company Profile
18
Roll Forming
Steel Wheel Rim ranging from 1.85 × 17 “ to 1.60 × 17” with 36 Spoke hole
Company Profile
19
Surface Finishing
Surface finishing Plants of Ni-Cr Plating, Zn-Ni Plating, Powder Coating,
Spray Painting, CED/KTL Painting.
Company Profile
20
Laser & Gas Cutting
Laser Cutting with Bed Size upto 4 X 2 mtrs. Cutting thickness up to 20 mm.
CNG Gas Cutting with Bed Size upto 7.25 X 2.6 mtrs. Cutting thickness up to 250 mm.
Company Profile
21
Press Brake
Press Brake Machine ranging from 125 T to 340 T with bed size of 3 meters
Company Profile
22
Assembly Lines
We Assemble 5000 Motor Cycles Chassis every Day.
Company Profile
23
Heavy Fabrication
Heavy Fabrication for Earth Moving Equipment’s & Tractors.
Company Profile
24
SPM Manufacturing
In-House Manufacturing of Welding SPM
Company Profile
25
ENGINEERING CENTRE
Engineering Centre
Engineering Centre of Excellence
Engineering Centre (C126 Aurangabad ):
•
•
•
•
•
Capability to develop In-house Fixtures, Tools and Gauges.
VAVE/ ECN for cost and process optimization.
Co - designing of New & Existing components.
Benchmarking & Reverse Engineering.
Simulation capabilities using different soft wares.
Company Profile
27
Comprises the Following Facilities:
•
•
•
•
Software in use -PRO-E, UG-NX, Auto CAD,
3D Laser Scanner-Poly works; Portable CMM-FARO
CREO 3.0- Fatigue Advisor & Tolerance Analysis.
VMC , Laser Cutting, Mechanical Press for Proto Build.
Tool Room
CSIR Certified R&D Centre and Tool Room with State of the Art Facility
to Develop Fixtures ,Tools, Gauges & Prototypes.
Company Profile
28
PRODUCTS
Two Wheelers
Muffler Assembly ( Silencer )
Motorcycle Sub Assembly
Chain Case
Company Profile
30
Motorcycle Handle ( Steering )
Carrier Frame
Two Wheelers
Main ( Centre ) Stand
Foot Step
Company Profile
31
Foot Rest
Side Stand
Air Cover
Three Wheelers
Driver Cabin
W ind Shield
Floor Board
Company Profile
32
Cabin Door
Mud Guard
Cars
Company Profile
33
Head Rest Tube
Seat Frame Base
Head Rest Rod
Torsion Link Rod
Seat Frame Back
Shock Absorber Link
Tractors
Tractor Driver Cabin
Company Profile
34
Half Cabin
Exhaust Tube
Exhaust Assembly
Earth Moving Equipment's
Driver Cabin
Tower Frame
Company Profile
35
Loader Arm
Control Arm
Roller Frame
Driver Platform Roof
Boom Box
Crowd
QUALITY
Testing & Product Validation Labs
•Weld Penetration •Surface Treatment •Laser and CMM Scanning
Company Profile
37
Certifications
Company Profile
38
Plants are Certified with
ISO 14001:2004 , OHSAS 18001:2007 & ISO/TS 16949:2009
Recent Awards
BAL TPM Excellence Award
by Bajaj Auto
Award for Case Study Competition
Innovation/Automation
By ACMA
BAL Gold Award for Quality
Gold Performance Award
by Bajaj Auto
by CCQC-QCFI
CUSTOMERS
Direct & Indirect Customers
Direct Customers
Indirect Customers
Company Profile
41
Project Management – Order Acquisition
Planning resources through CFT approach close review
&
Monitoring transparency with customer
Quote
Preparation
Project
Feasibility
Feasibility Done
RM, Process, Quality,
Packaging, Logistics
RFQ
Customer
Marketing
Company Profile
42
RFQ
Release
Feasibility
Quote
Submission
to Customer
Project Management – Project Delivery
Planning resources through CFT approach close review
&
Monitoring transparency with customer
Startup
Production
PPAP &
Run @ Rate
Trail & Sample
Submission
5M Time Plan
Preparation
CFT
Formation
Project
Kick Off
Business
Award
Company Profile
43
Detailed
Feasibility RM,
Process, Quality,
Packaging, Logistics
Agreement
with Customer
on Time Plan
& Feasibility
Issue
Tool
Development
Equipment
Installation
COMPANY SOCIAL
RESPONSIBILITY
CSR Activity
Swachh Bharat Abhiyan
Tree Plantation Drive
Company Profile
45
Healthy Living
Blood Donation Drive
Raksha Bandhan with Blind Women
THANK YOU
CORPORATE OFFICE
1st Floor, JMK Tower, 44/5, Kapashera, NH-8,
( Delhi-Gurgaon Border ), New Delhi - 110037, INDIA.
Tel: +91 240 665 2444, Extn: 500
www.metalmanauto.com | E-mail: info@metalmanauto.com