M I C R O - H IT E
P1 POWER PANEL TUTORIAL
INSTRUCTION MANUAL FOR
POWER PANEL 599-1011-P1
English Version for North America
Revised August 2001
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Table of Contents
S INGLE A XIS M EASUREMENT
Basic Instruction Manual for the "P-1 Power Panel". . . . . . . . . . . . . . . . . . . . . . 1
Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Configuration Menu Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-D Measurement Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Continuous Display Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Continuous Display Measuring Mode (Parallelism) . . . . . . . . . . . . . . . . . . . . . . 6
Angle Measurements in Two Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Single Probe Contact (Without Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Single Probe Contact (With Calibration). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Two Probe Contact Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Probe Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Two Probe Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
How to Check an I.D. Diameter with the Micro-Hite (Automatic Check) . . . . . 21
How to Check an I.D. Diameter with the Micro-Hite (Manual Check) . . . . . . . 22
2-D M EASUREMENT
2-D Measurement Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
"Y" Axis Part Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
"X" Axis Part Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Setting the X = 0 + Y = 0 to a New Location (Selecting the Coordinate Origin for Analysis). . 27
Alignment of the "X" Axis Using the Center of Two Circles (c-1 and c-6) . . . . 28
Calculation of the Bolt Hole Circle (Circle #7). . . . . . . . . . . . . . . . . . . . . . . . . 29
Translating the Coordinate Origin (Moving the Zero Point While Keeping the Alignment) . . . . . 31
Creating A Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
P ROGRAMMING / R UN P ROGRAM
1-D Measuring Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1-D Run Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2-D Measuring Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-D Run Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2-D Programming Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Run Program Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
P ERPENDICULARITY AND S TRAIGHTNESS
Perpendicularity – Using the 1G-13 Digital Probe . . . . . . . . . . . . . . . . . . . . . . 57
M EMORY
RAM and Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Basic Instruction Manual
for the “P-1 Power Panel”
Listed below are the icons that you will use with P-1 Power Panel.
Measure without Probe Compensation
Measure with Probe Compensation
Change the Setting Gage Dimension
Difference Between the Last Two Measured Values
Cancellation of Reference A and B
Preset Reference Dimension
Set New Reference
Chain Dimensioning
Select Reference A
Select Reference B
Difference Between Last Two Probe Contacts
Automatic Difference Between Last Two Probings
Angle Measurement – Two Points
Select Single Probe Contact
Select Double Probe Contact – Centerline
Continuous Display Measurement Mode
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
1
Tutorial
Test Menu
View Ram File Parameters
Internal Printer Test
Display Test
Keyboard Test
View Memory Card Parameters
Quit Test Menu
2
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Configuration Menu Symbols
Unit Selection Menu Submenu
Date/Time Submenu
Output Parameters Submenu
Print Header Submenu
Buzzer Toggle on/off
Exit Configuration
Angles in Radian on/off
or
Angles in Deg-Min-Sec on/off
or
Angles in Decimal Degrees on/off
Increment Selection - Language/Intensity
Increment Left – Decimal Point/Alpha/Field
Increment Right – Decimal Point/Alpha/Field
Metric Unit Select
or
Inch Unit Select
Toggle Internal Printer on/off
Toggle Preset 1200 Baud on/off
or
Toggle Preset 4800 Baud on/off
or
Configure RS232C Submenu
Select "A4" Formatted Printout on/off
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
3
Tutorial
1-D Measurement Keys
Measure without Probe Compensation
Measure with Probe Compensation
Change the Setting Gage Dimension
Difference Between the Last Two Measured Values
Cancellation of Reference A and B
Preset Reference Dimension
Set New Reference
Chain Dimensioning
Select Reference A
Select Reference B
Difference Between Last Two Probe Contacts
Automatic Difference Between Last Two Probe Contacts
Angle Measurement – Two Points
Select Single Probe Contact
Select Double Probe Contact – Centerline
Continuous Display Measurement Mode
Turn Printer On for Continuous Printing of Measurements
Enter
4
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Continuous Display
Measurement
Preset Reference Dimension
Zero Display – Current Position
Select/Reset Flatness Measurement/Parallelism/T.I.R.
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
5
Tutorial
Continuous Display
Measuring Mode
(Parallelism)
Probe
Contact
Keyboard Operation
Display
Set probe and switch
unit on.
Move probe towards the
surface plate to initialize.
in
in
Bring the probe in contact
with the surface to be
measured.
6
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Continuous Display
Measuring Mode
(Parallelism)
(cont.)
Probe
Contact
Keyboard Operation
Display
Apply a measuring force on
the surface by using the fine
adjust assembly.
in
Lock the measuring head by
turning the locking knob to
the right on the fine adjust
assembly.
in
Press F5 to begin
the measurement.
(Sweep probe
across the surface)
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
in
in
7
Tutorial
Angle Measurements in Two Points
REFERENCE
PART
Probe
Contact
Keyboard Operation
Display
Set probe and switch
unit on.
Move probe towards the
surface plate to initialize.
in
Press the F1 key
in
Set Datum on surface plate
(2 probe contacts)
aa
8
in
Set Datum A
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Angle Measurements in Two Points
(cont.)
Probe
Contact
Keyboard Operation
Display
Press F4
DEG
Measure
Point 1
P1
P2
X1
X2
in
Remove the "X" reference
from setup and move part up
against intermediary piece
Measure
Point 2
Measure
the "X"
dimension
Measure
the "X"
dimension
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
in
in
DEG
9
Tutorial
Single Probe Contact
(Without Calibration)
Probe
Contact
Keyboard Operation
Display
Set probe and switch
unit on.
Move probe towards the
surface plate to initialize.
in
Press the F1 key
in
10
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Single Probe Contact
(Without Calibration)
(cont.)
Probe
Contact
Keyboard Operation
Display
Set Datum on surface plate
(2 probe contacts)
aa
in
Set Datum A
Measure H1
in
b
Measure H4
in
d
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
11
Tutorial
Single Probe Contact
(With Calibration)
Probe
Contact
Keyboard Operation
Display
Set probe and switch
unit on.
Move probe towards the
surface plate to initialize.
in
Calibrate probe
in
Set Datum on surface plate
(2 probe contacts)
in
Set Datum A
12
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Single Probe Contact
(With Calibration)
(cont.)
Probe
Contact
Keyboard Operation
Measure H1
Display
in
Measure H2
in
in
(press F3 to get H3)
= .69935 inch
Measure H4
in
d
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
13
Tutorial
Two Probe Contact Description
14
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Probe Calibration
Probe
Contact
Keyboard Operation
Display
Set probe and switch
unit on.
Move probe towards the
surface plate to initialize.
Contact point "a" then
"b," then contact "a"
and "b" a second time
to calibrate probe.
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
in
15
Tutorial
Two Probe Contact
Probe
Contact
aa
Keyboard Operation
Display
Contact surface plate twice
to set datum.
in
Surface Plate
bb
h1 = 1.75150 inch
From b to the datum
h2 = 2.45020 inch
cc
16
in
in
From c to the datum
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Two Probe Contact (cont.)
Probe
Contact
Keyboard Operation
Display
h3 = .69935 inch
in
h4 = 3.95000 inch
d
e
in
Centerline measurement to
the datum
=
in
= .62050 in
h5 = 6.22560 inch
f
g
Centerline measurement to
the datum
in
=
in
= .69802 in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
17
Tutorial
Two Probe Contact (cont.)
Probe
Contact
Keyboard Operation
Display
h6 = 2.27560 inch
in
= 2.27560 in
Establishing "B" Reference
Datum while retaining "A"
Datum
Press the
18
in
key
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Two Probe Contact (cont.)
Probe
Contact
h
i
Keyboard Operation
Display
Probe contact at the top and
bottom of the bore (sweep
bore for diameter; see page 21)
in
The diameter is the difference
between the last two probe
contacts
=
in
= 2.00000 in
j
k
l
m
Centerline for i, h to k, j
(press F3 -
in
)
Probe contact at the top
and bottom (sweep bore for
diameter; see page 21)
in
=
in
h8 = -3.49490
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
19
Tutorial
Two Probe Contact (cont.)
Probe
Contact
Keyboard Operation
(press F3 to get H9 -
Display
)
in
= -1.58650 inch
d2 = 2.00220 inch
(press
20
in
for diameter)
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
How to Check an I.D. Diameter with
the Micro-Hite (Automatic Check)
Step 1. Place probe into the radius of the diameter to be checked.
Step 2. Lock the knob to the right on the fine adjustment.
Step 3. Turn knurled knob until you see two orange lights and a green light in
the column of the Micro-Hite. Center the green light between the two
orange lights using the knurled knob.
Step 4. Sweep the Micro-Hite probe across the radius of the bore until the
Micro-Hite beeps. Unlock the fine adjustment assembly and move the
probe up to the top radius of the bore. Lock the fine adjustment assembly
and sweep the probe across the radius of the bore until the Micro-Hite
beeps.
Step 5. Unlock the fine adjustment assembly. The Micro-Hite will display the
centerline of the dimension. The diameter will be displayed below the
centerline.
For OD Diameter: After Step 3. Press the gray button on top of the fine adjustment
assembly one time (once) to tell the Micro-Hite that you are
going to do an O.D. diameter. Then proceed with the same
steps as above.
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
21
Tutorial
How to Check an I.D. Diameter with
the Micro-Hite (Manual Check)
Step 1. Lock knob to the right on fine adjustment.
Step 2. Turn knurled knob until you see two orange lights and a green light in
the column of the Micro-Hite. Center the green light between the two
orange lights using the knurled knob.
Step 3. Set the Micro-Hite for either I.D. or O.D. Do this by pressing the gray
button on top of the fine adjustment twice for I.D. or three times for O.D.
Step 4. You will now see two green lights in the Micro-Hite column. Sweep
the diameter back and forth until the two green lights amplify to
8 green lights.
Step 5. Sweep the diameter again until you get the least amount of green lights
as possible.
Step 6. Unlock knob and take a bottom and a top hit on the diameter with the
probe. The location of the bore to the datum is now displayed.
Step 7. Press the diameter key
– This will display your diameter.
NOTE: After initial reference is set, all subsequent readings will show diameter in
bottom window of split screen display.
22
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measurement Keys
Measure with Probe Compensation
Move Zero (X and Y) to a new location
Preset Reference Dimension
Quick Angle Measurement – Three Points
Memorize Rotation Angle
Switch Display to X Axis
Switch Display to Y Axis
Cancel Last Measurement
Select Inspect Mode
Return to Aquisition Mode
Moves Reference to First Feature Measured in 2D
Select Origin Point A
Increment to Next Feature
Increment to Previous Feature
Select X-Y Coordinate System
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
23
Tutorial
2-D Measurement Keys (cont.)
Exit 2-D Mode
Convert to Polar Coordinate System
Align Zero (X and Y) to another "X" axis location
Calculation of Bolt Hole Mode – Regression
Toggle Display of X-Y-Centerline of Feature
Select Geometric Functions Submenu
Select Translation of the Coordinate System
Create a Point
Select Difference of two positions
Confirmation of Rotation Angle
Angles in Radian
or
Angles in Decimal
24
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measurement
"Y" Axis Part Measurement
#1
6.00150
Probe
Contact
Keyboard Operation
Display
Press the F2 key to reset
datum on surface plate
and press the 2D key on
lower panel.
b
c
Make probe contact on
bottom, then top, of bore #1.
This will establish centerline
of bore #1. Follow the same
procedure for bores #2, #3,
#4, #5 and #6. If diameters
are needed, refer to page 21.
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
in
in
25
Tutorial
2-D Measurement
"X" Axis Part Measurement
Rotate test piece 90˚ counter clockwise.
Probe
Contact
Keyboard Operation
Display
Rotate the part counter
clockwise, then press the
F6 key.
in
Confirm rotation angle.
a
b
26
Make probe contact on
bottom, then top, of bore
#1 in the X axis. Follow
the same procedure for
bores #2, #3, #4, #5 and #6.
If diameters are needed,
refer to page 21.
in
in
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measurement
Setting the X = 0 + Y = 0
to a New Location
(Selecting the Coordinate
Origin for Analysis)
Probe
Contact
Keyboard Operation
To set zero (X,Y) to a new
location within the part,
press F2; or
To move zero (X,Y) to
feature #1, press F4.
(To move zero to any
other location, press
the corresponding
number key on the
lower keypad and
then press the
Enter button.)
Display
in
in
in
2
in
NOTE: Press the
key to print out all the results or the
key to
print just the current display values. The F1 key toggles between the
rectangular and polar systems.
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
27
Tutorial
2-D Measurement
Alignment of the "X" Axis
Using the Center of
Two Circles (c-1 and c-6)
Probe
Contact
Keyboard Operation
To align zero (X,Y) to a new
location in the X axis, press:
Enter the feature number to be
aligned to zero (X,Y), followed
by the Enter key.
Display
in
in
in
in
To print all X,Y coordinates,
press print on lower key pad.
NOTE: To change from rectangular to polar coordinates, press F1
28
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measurement
Calculation of the
Bolt Hole Circle
(Circle #7)
Probe
Contact
Keyboard Operation
Display
Press F4
Enter the number of bore
diameters in the bolt hole
pattern
N
4
Enter in the first diameter
in the bolt hole pattern
T
3
3
N
4
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
3
4
29
Tutorial
2-D Measurement
Calculation of the
Bolt Hole Circle
(Circle #7)
(cont.)
Probe
Contact
Keyboard Operation
Display
O
5
4
5
P
6
5
6
P
in
in
in
(This is the bolt circle.)
This will display the
concentricity of the
bolt hole circle to the
center of the datum.
30
H
in
6
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Translating the Coordinate Origin
(Moving the Zero Point While
Keeping the Alignment)
Probe
Contact
Keyboard Operation
Display
in
in
Translation of coordinate
origin
in
S
2
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
31
Tutorial
Creating a Point
Probe
Contact
Keyboard Operation
Display
in
in
32
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Creating a Point
(cont.)
Probe
Contact
Keyboard Operation
Display
Key in:
S
2
X
.
V
R
O
V
V
V
0 1
Key in:
X
.
S
2 5 0
Key in:
X
.
O
5 0 0
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
33
Tutorial
1-D Measuring Program
Probe
Contact
Keyboard Operation
Clear any existing datums
from display
Display
in
Press
Press the “Learn” program
button
Press F1 for 1D program
34
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Give part program a
file name – 6 alpha
numeric characters,
any combination
Example
Press F3 and key in:
D E M O
EXAMPLE
Press F4 and key in:
R
V
0 1
Press F6
Configure auxiliary functions,
then press F6
Set up part program
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
35
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Calibrate probe
in
Main menu for M01
Set Datum
aa
in
Configuration menu for M01
Type in nominal dimension
in
Key in:
S
X
R
V
V
K
O
2 . 1 0 0 8 5
in
Plug in
tolerances
in
36
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Main menu for M02
a
b
Contact a, then b
in
Configuration menu for M02
Type in nominal of second
feature
in
Key in:
P
X
in
V
R
V
O
V
6 . 0 1 0 5 0
Plug in
tolerances
in
Main menu for M03
Sweep bore for diameter
(see page 21)
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
37
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Configuration menu for M03
Type in nominal dimension
of bore
Key in:
S
X
in
in
V
V
R
V
V
2 . 0 0 1 0 0
Type in tolerances
X
V
V
K
. 0 0 8
in
in
Select I.D. feature
in
38
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Press F6 to enter
in
Main menu for M04
Measurement feature M03
in
Configuration menu for M04
Type in nominal dimension
of feature 4
in
Key in:
S
X
V
P
V
O
V
2 . 0 6 0 5 0
in
Type in tolerances
X
V
V
K
. 0 0 8
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
39
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Main menu for M05
in
Configuration menu for M05
Type in nominal dimension
of feature 5
in
Key in:
K
X
L
L
K
T
V
8 . 9 9 8 3 0
in
Type in tolerances
X
V
V
K
. 0 0 8
in
Select single probe contact
in
40
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
1-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Select O.D. feature
in
in
Probe contact n
in
n
End Programming
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
41
Tutorial
1-D Run Program
#1
6.00150
Probe
Contact
Keyboard Operation
Display
in
A
Choose Program
42
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
1-D Run Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Choose print mode desired
Full print
Run program
Follow screen
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
43
Tutorial
2-D Measuring Program
#1
6.00150
Probe
Contact
Keyboard Operation
Clear any existing
datums from display
Display
in
Press
Press the “Learn” program
button
Press F2 for 2D program
44
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Give part program a
file name – 6 alpha
numeric characters,
any combination
Example
Press F3 and key in:
D E M O
EXAMPLE
Press F4 and key in:
V
S
0 2
Press F6
Configure auxiliary functions,
then press F6
Set up part program
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
45
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Calibrate probe
in
Set Datum
in
aa
b
c
d
e
f
g
46
Sweep bore for diameter
(see page 21)
in
in
in
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
h
i
in
j
k
in
l
m
in
Rotate part 90˚ 00' 00"
counter clockwise
in
Confirm rotation of test piece
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
47
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
b
c
Sweep bore for diameter
(see page 21)
Display
in
d
e
in
f
g
in
h
i
48
Keyboard Operation
in
j
k
in
l
m
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Move zero (X,Y) to new
location
Move zero to
Diameter #1
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
in
in
=
49
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Align diameter #1 to another
dimension in the “X” axis
P
6
in
Diameter #1 is now aligned to
diameter #6
50
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Program in the nominals
and tolerances
in
Plug in “X” nominal and
tolerances
in
Plug in “Y” nominal and
tolerances
in
Hit the Enter key,
then press:
in
S
2
Program tolerance
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
51
Tutorial
2-D Measuring Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Plug in “X” nominal and
tolerances
in
Plug in “Y” nominal and
tolerances
in
Plug in “Y” tolerances
in
Repeat for dimensions
#3, #4, #5 and #6
End Programming
52
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Run Program
#1
6.00150
Probe
Contact
Keyboard Operation
Display
in
A
Choose Program
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
53
Tutorial
2-D Run Program
(cont.)
Probe
Contact
Keyboard Operation
Display
Choose print mode desired
Full print
Run program
Follow screen
54
in
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
2-D Programming Keys
Complementary Functions in Edition of a
Measuring Program in 2 Coordinate Axis
Simulate probing in a bore by searching the culminating points
Simulate probing on a shaft by searching the culminating points
Configure the acquisition by probing
Simulate probing acquisition
Translation of the origin (Zero setting)
Alignment of the coordinates
Calculation of regression circle
Brings next coordinate position on the main display
Position configuration (Tolerance limits)
Optional functions
Conversion to polar coordinate system
Translation of the coordinate system
Determining of a fictive point
Rotation of coordinate system in a given angle
Back to the acquisition mode (probing)
Back to the main functions
Conversion to coordinate system X and Y
Tolerance of localization
Upper Control Limit / Lower Control Limit
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
55
Tutorial
Run Program Keys
Print out all the measured values
Print out only the measured values outside the tolerance limits
Print out the status of the workpiece
Good / Rework / Reject
Creation of a statistic file ".STA"
Creation of a result file ".RES"
Workpiece in the specified tolerance limits
Workpiece not in the specified tolerance limits, but can be reworked
Workpiece not in the specified tolerance limits, has to be rejected
Statistic of the measured values (only at disposal if a ".RES" or ".STA"
has been linked to the measuring program)
Start of measurements for the next workpiece
Cancellation of the measuring results associated with the
measured workpiece
Quit "Execution of a measuring program in 1 coordinate" mode
56
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Perpendicularity
Using the 1 G - 13 Digital Probe
1.
With the Micro-Hite off,
mount the digital probe as
shown in Fig. 1.
2.
Lock the measuring head by
rotating the thumb screw,
located approximately 7-1/2
in. above the probe mounting
stud, in a clockwise direction
until it is snug.
3.
Turn the Micro-Hite on and
move the measuring head
towards the surface plate to
initialize.
4.
To intialize digital probe,
depress spindle softly until
it is to the endstop.
5.
Position the probe against
the workpiece to be checked.
Fig. 2.
6.
Press the pushbutton as
shown in Fig. 3 to zero
display.
Fig. 1
The symbol for
perpendicularity error
will be present in the lower
left corner of the display.
Fig. 2
Fig. 3
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
57
Tutorial
Perpendicularity
Using the 1 G - 13 Digital Probe
(cont.)
7.
Move the measuring head up
the side of the workpiece.
Fig. 4.
8.
Press the pushbutton as
shown in Fig. 5.
9.
Evaluation of the results:
a. The first measurement
in the display is the total
vertical distance traveled.
(L, Fig. 6)
b. The second measurement
is the runout.
F1 = Total runout
Fig. 4
v: max. displacement speed of the
TESA IG-13 probe < 20 mm/s
F2 = Positive error
F3 = Negative error
F4 = Angle
F5 = Straightness
F6 = Graph
perpendicularity
Fig. 5
10. Press the pushbutton shown
in Fig. 5 to return to initial
position.
F2
Runout F1
F4
F5
F3
Fig. 6
58
Fig. 7
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
RAM and Memory
Memory Capacity
•
RAM memory capacity
The 32 KB RAM permits saving of measuring programs files (.DAT) and
measured results files (.RES).
•
RAM storage capacity
The storage capacity of 32 KB can accommodate up to:
–
99 measuring programs
–
64 features per measuring program
– 1500 measured results
Example:
Measuring program DEMO01.DAT with 5 features (included tolerance limits)
180 workpieces
900 measured results saved in file DEMO01AA.RES
and
Measuring program TEST01.DAT with 3 features (included tolerance limits)
200 workpieces
600 measured results saved in file TEST01BB.RES
Memory Card
The use of a MEMORY CARD (Typ JEIDA SRAM) as an extension memory permits to save
files from the RAM:
– measuring program files (.DAT)
– measured results files (.RES)
Statistical analysis on STAT 1000
The MEMORY CARD also permits the transfer of measured results files (.RES)
and measuring programs files (.DAT) to a PC for statistical analysis;
for example, on STAT 1000
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
59
Tutorial
Notes
60
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
Tutorial
Notes
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
61
Tutorial
Notes
62
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
World Headquarters
200 Frenchtown Road
North Kingstown, RI 02852-1700
Tel: (800) 283-3600 Fax: (401) 886-2553
www.brownandsharpe.com
© 2001 Brown & Sharpe Mfg. Co. All Rights Reserved.
PMI-905