Locating a Thermal Power Station and Environmental Statutory issues Power Management Institute, NTPC Ltd Noida Typical Coal Based Power Project 2 Power Management Institute, NTPC Ltd Noida 3 Presentation Plan 1 Site Selection 2 Grading of Sites 3 Development of Site arrangement 4 Feasibility Study 5 Statutory Issues Combination of sources for electric power demand Site Selection • Defining types and sizes of power plant: depends on type of fuel and its delivery method, capacity anticipated in next 5-7 years, area for fuel storage, cooling towers, switchyards, space needs for store yards, workshops etc, other factors to be considered are : • Geology • Water for Power Stations • Coal for Power Station • Transport • Disposal of Effluents • Transmission • Climatic Conditions • Proximity of Airfield • Fisheries and Marine Life • Personnel Requirement • Amenities Technical Requirements of coal Based Pit head Plants The Basic requirements for Power Station are: • Supply of fuel at competitive cost • Load centre for transmission of electricity • Manpower resources of size and quality • Means of disposal of Effluents • Land water and power for construction • • • • • • Technical Requirements of coal Based Pit head Plants Coal Delivery- Economically Cooling water - Ones through, Recirculation Land –Main Plant, Disposal of Ash, Colony Geological studies- for land’s load bearing capacity Access to site – by Road, Rail, heavy Transport Transmission of power Typical Land Requirement Land Required for a typical 4X500 MW Plant S.No Description Land Required (Acre) 01 Power Block 50 02 Stock Yard Min 3 lakh Tonne Storage 150 03 Cooling Towers, Pumps and Housing 50 04 Water Treatment Plant 50 05 Coal Conveyors 25 06 Switch Yard 50 07 Other BOP facilities 100 08 Stores 50 09 Roads and drainage 25 10 Non Plant Buildings 25 11 Equipment lay down and open space 150 Total about 700 Acre land is required Hydro Electric Power Stations Types o Base load Stations. o Peaking Station o Combination The layout of a particular H. E. Project mainly depends upon – – – Type of Hydro power scheme Topography/ Geology of the area Construction Aspects Scheme of Development Exploitation of Basin Potential Exploitation of Potential Energy By Single Dam or series of Dams By closed Pressure Conduit By combination of both Major Component of Coal Based Station • • • • • • • • • • Turbine generator and its auxiliaries. Steam generator and its auxiliaries. Circulating water system. Coal Handling Plant and Stack Yard Fuel Oil System. Water Treatment Plant. Ash Handling and Disposal System. Effluent Treatment Plant. Auxiliary systems. Electrical systems. MAJOR COMPONENTS OF HYDRO ELECTRIC PROJECTS River Diversion Structures Dam/ Barrage/ Weir Spillway Desilting Arrangements Power Intake Structure Headrace Tunnel/Channel Surge Shaft Penstock Power house Tailrace Tunnel/Channel Hydro mechanical works such as Gates, Hydraulic hoists Electromechanical works EL 609.225 All t unnels EL 600.438 All t unnels R3 000 0 Desilt ing basin EL 508.644 Tunnel 1 EL 508.837 Tunnel 2 EL 509.125 Tunnel 3 EL 509.358 Tunnel 4 R=300 00 EL 609.225 All t unnels 45° EL 609.225 All t unnels EL 606.000 EL 499.863 Tunnel 1 EL 500.104 Tunnel 2 EL 500.344 Tunnel 3 EL 500.577 Tunnel 4 ACCESS TUNNEL Slope = 2% EL 499.000 All t unnels Powerhouse EL 498.000 All t unnels EL 498.000 All t unnels Medium Head High Head Low Head Types of Hydro –electric Plants Site Selection • Defining the area from which site is to be selected; load center/ co-generation/green-field project etc. • Charaterizing the siting area; for identifying water/road ways, existing transmission routes, fuel sources etc • Defining exclusion area; based on national territory / parks, monuments etc • Narrowing down the choice by reviewing the maps, photographs, hydrology data, vegetation, transportation access, transmission corridor, topography, geology, work force availability, waste disposal, environmental impact, etc. Site Selection, contd…. • Economics of power station and Regulatory environment • Grading of Sites : • Assigning credit to evaluation criteria • Fuel availability & cost • Plant Waste • Site topography/ wet land/barren land/land availability • Water source and long term availability, local allocation • Soil characteristics/vegetation etc • Transmission network • Transportation network; road, waterways, air etc • Environmental considerations Site Selection, contd…. • Grading of Sites : • Actual visit to Sites & evaluation of Site development cost factor for Actual plant and support infrastructure • Overall ranking of Sites • Sensitivity analysis • Primary & Secondary sites Development of Site Arrangement Defining and Identifying • Fuel delivery mode • Location of railhead/road etc • Location of connecting points for water & sewer lines • Amount of water to be stored & storage methods • Type of circulating water system • Location of electrical grid connection Development of Site Arrangement • Defining and Identifying • Probable location of waste discharge points • Location of combustion waste disposal sites and amount to be stored • Direction of wind (Summer & Winter) • Amount of fuel storage • Location of environmental sensitive area that would affect the site arrangement • Location of areas for construction facility COST COMPARISON • • • • • • • • • Major Utilities Comparative Installed entering/existing CPC Unit Cost Plant Access Road Rs X per m Railroad track road Rs X per m Natural gas pipe line Rs X per m Plant make up water pipeline Rs X per m Electrical Transmission line Rs X per m Circulating water pipeline Rs X per m Coal conveyer on ground Rs X per m Coal conveyer overhead Rs X per m Guidelines of Central Electricity Authority [CEA] (a) The choice of location is based on the following: (i) Nearness to coal source; (ii) Accessibility by road and rail; (iii) Availability of land, water and coal for the final installation capacity; (iv) Coal transportation logistics; (v) Power evacuation facilities; (vi) Availability of construction material, power and water; (vii) Preliminary environmental feasibility including rehabilitation and resettlement requirements, if any; (b) Land requirement for large capacity power plant is about 0.2 km2 per 100 MW for the main power house only excluding land for water reservoir (required if any). (c) The land for housing is taken as 0.4 km2 per project. (d) Land requirement for ash pond is about 0.2 km2 per 100 MW considering 50% of ash utilization. Land for ash pond is considered near the main plant area (say 5 to 10 km away). In case of nonavailability of low lying ash pond area at one place, the possibility of having two areas in close proximity is considered. (e) Water requirement is about 40 cusecs per 1000 MW. (f) First priority is given to the sites those are free from forest, habitation and irrigated/agricultural land. Second priority is given to those sites that are barren, i.e. wasteland, intermixed with any other land type, which amounts to 20% of the total land identified for the purpose. (g) Location of thermal power station is avoided in the coal-bearing area. (h) Coal transportation is preferred by dedicated marry-go-round (MGR) rail system. The availability of corridor for the MGR need to be addressed while selecting the sites. Power Management Institute, NTPC Ltd Noida 21 Guidelines of Ministry of Environment & Forest Government of India, for site selection of coal-based thermal power stations: (i) Locations of thermal power stations are avoided within 25 km of the outer periphery of the following: (a) metropolitan cities; (b) National park and wildlife sanctuaries; (c) Ecologically sensitive areas like tropical forest, biosphere reserve, important lake and coastal areas rich in coral formation; (ii) The sites should be chosen in such a way that chimneys of the power plants does not fall within the approach funnel of the runway of the nearest airport; (iii) Those sites should be chosen which are at least 500 m away from the flood plain of river system; (iv) Location of the sites are avoided in the vicinity (say 10 km) of places of archaeological, historical, cultural/religious/tourist importance and defense installations; (v) Forest or prime agriculture lands are avoided for setting up of thermal power houses or ash disposal. Power Management Institute, NTPC Ltd Noida 22 Site selection Using Geospatial Information Power Management Institute, NTPC Ltd Noida 23 Siting of a New Basic Inputs :Project • Land • Water • Fuel Power Management Institute, NTPC Ltd Noida 24 BASIC INPUTS LAND • • • • • • Location & Approach Requirement Site Specific Data Siting Criteria of MOEF Land Use Plan Land cost Power Management Institute, NTPC Ltd Noida 25 Land requirement For Main Plant • Boiler Size- Coal Distance to be kept between the characteristics units • Electrostatic precipitator (ESP) Exhaust ducting layout for size- ash content in coal and multiple units emission levels allowed Flexibility of Maintenance and • Number and arrangement of Future Expansion Coal Mills-calorific value Environmental Aspects:GLC • Arrangement and size of limits of SO2, NO2, CO, Lead & Maintenance bay SPM Power Management Institute, NTPC Ltd Noida 26 Coal Handling System • • • • • Merry-Go-Round (MGR) Wagon Tippler Type System Crusher House Marshalling yard/ Railway siding - 20 acres extra Pit head station more area - Loop formation, Bottom discharge wagons, Marshalling yard requirements are less Type of coal unloading system The storage requirement - 15 days in case of pit head stations Redundancies Power Management Institute, NTPC Ltd Noida 27 Raw Water Reservoir Source of water for the station Type of cooling system adopted Quality of raw water available Sea water for direct cooling - 7 degree temperature rise Power plants using river water, once through cooling system is not permitted Space for natural draft or induced draft cooling towers If the source of water is not available during certain periods of the year, then the storage reservoir has to be kept, depth between 4 to 8 metres. Reservoir capacity is kept for even upto 30 days of water consumption. Power Management Institute, NTPC Ltd Noida 28 Water System Pre- treatment and clarification plant Water treatment plant Circulating water system with cooling towers Effluent treatment system natural draught type of cooling Natural Draft Cooling Towers(NDCT) require large area whereas the induced draught type of cooling towers(IDCT) need relatively less space- 45 acres to 28 acres only. Use of natural draft cooling towers recommended to reduce auxiliary consumption. Power Management Institute, NTPC Ltd Noida 29 • Switchyard Type of arrangement of bays- either a 1½ breaker system or a 2 main bus + 1 transfer bus system. • Number of line bays necessary to evacuate the power from the generating station. • Necessary to restrict the width of the switchyard to that of the main plant • Recommended depth is 350 meters for 400 kV and 500 meters for 765 kV Power Management Institute, NTPC Ltd Noida 30 Ash Handling System Ash handling plant consists of bottom ash & fly ash collection and disposal systems. Fly ash evacuation is done using dry and wet systems Bottom ash and air preheater ash is generally evacuated in wet mode. MOE&F in their notification dated 19th July, 1999 had specified that the fly ash utilization has to be 100% from 10th year of commissioning of the plant. Laying of dry ash pipelines/ash slurry pipe lines, compressor rooms ash slurry pump house, silos etc. need space due to the large quantity of ash to be handled. Power Management Institute, NTPC Ltd Noida 31 F.G.D. System Necessary to capture the sulphur in the flue gas when the boiler is fired with high sulphur coal High percentage of sulphur is observed in imported coal. Indigenous coal has very low sulphur and FGD system is not warranted. Two types of FGD system - Limestone based & Sea Water based Space is required for FGD system equipments and for the storage of limestone, a byproduct. Power Management Institute, NTPC Ltd Noida 32 Miscellaneous Station Administrative Building Hydrogen generation plant Facilities Service Building Compressor house Fire station Fire water pump house Laboratories DG set room Auxiliary boiler building Fire water tanks Workshop Canteen Security office building Power Management Institute, NTPC Ltd Noida 33 Laydown, Steel Storage yard and Yard • LaydownPreassembly area is necessary for keeping/storing equipments to be • • • • erected or to be repaired. Steel storage yard and preassembly yard are required for storing and assembling of plant and equipments Coal handling area can also be used for preassembly activities during the initial stages Space being kept initially for the laydown & pre-assembly will be later converted into green belt. Space for the steel storage yard will be kept as 10 acres uniformly irrespective of the station capacity Power Management Institute, NTPC Ltd Noida 34 Permanent Store and Construction Store • Provided for storing of materials, spares, consumables etc. required during the operation and maintenance Power Management Institute, NTPC Ltd Noida 35 Following Types: Roads All main plant roads shall be 10 metre wide. All secondary plant roads shall be 5 metre wide provided with 1.5 metre wide hard shoulders on either side and shall be for access to plant auxiliary areas and buildings. Peripheral roads along the boundary wall shall have adequate nos. of watch towers as per requirement. Provide access to all the units of the generating station from the site boundary line and throughout the site to buildings and activity areas. Land requirement for the roads along the boundary of the power station Land for roads inside the plant area are already considered while arriving at the land requirement for the main plant and other auxiliary plant areas. Power Management Institute, NTPC Ltd Noida 36 Land Scaping & Green Belt Landscaping and ground cover system is meant to enhance the appearance of selected areas, enhance soil and slope stabilization of the land of the generating station, and assist in reducing the noise level and fugitive dust generated by the plant. Land scaping is generally adopted for power station premises from the main gate to the service/administrative building. As per the stipulations of MOE&F, green belt is to be provided all around the power station boundary by planting trees and the total green area including landscaping area will be 1/3rd of the plant area. Power Management Institute, NTPC Ltd Noida 37 Maximum Land Requirement for Ash Dyke Land requirement for ash disposal depends on the capacity of the power station, ash content in the coal and also on the ash utilization in the area where the plant is located. MOE&F had specified that the fly ash utilization has to be 100% from 10th year of commissioning of the plant. Since the power stations have no control over the agencies in the field of fly ash utilization, the task of 100% fly ash utilization is difficult in most of the cases. However, there is a considerable scope for reducing the land requirement for ash dyke by maximum utilization of Fly Institute, Ash as as bottom ash. Power Management NTPCwell Ltd Noida 38 Criteria for land requirement for the ash dyke PLF - 90% Ash content in coal - 40% for units upto 660 MW/ 34% for 800 MW units based on Indian coal and 10% ash in imported coal Height of ash dyke -18 metre (In stages) for pit head/load centre projects and 15metre for coastal projects Ash dyke shall be sufficient for 25 years of plant operation Bottom ash will be fully discharged into the dyke for 25 years of plant operation. Fly ash will be discharged starting with 10% utilization in the first year and 100 % utilization during the 10th year. Density of ash in dyke - 1 T/m3 Unit Heat Rate - 2250 kCal/kWh. for 660/800 MW units Calorific value of coal - 3600 kCal/kg for Indian coal and 6000 kCal /kg for imported coal Power Management Institute, NTPC Ltd Noida 39 Land Requirement for Facilities Outside the Power Plant Raw Water Intake System- raw water pump house, de-silting basins : 10 acres shall be kept for this purpose for stations upto 3000 MW and 15 acres for stations capacity more than 3000 MW. Corridor for Ash Slurry Pipe Lines- The area for the ash slurry pipe lines from the station to the ash dyke is taken as 25 acres for 10 km long and 10 m wide corridor Corridor for MGR System- Single track is sufficient for stations upto 1000 MW pit head stations, double line is required for stations more than 1000 MW capacity. 30 metre width is required the single track including service road (150 acres). 35 m Width Suggested for double railway line (175 Acre) for 20 KM track Raw Water Intake Pipeline Corridor- a length of 10 km. for the raw water pipe line with a corridor of 14 metres wide considered for working out the land requirement Power Management Institute, NTPC Ltd Noida 40 Land Requirement for Facilities Outside the Power Plant (Other than Ash Dyke) Power Management Institute, NTPC Ltd Noida 41 Township Township requirement depends on the manpower employed Depends on the capacity of the station Township for station upto 2000 MW capacity shall be kept as 100 acres and for stations beyond 2000 MW capacity 150 acres. Further optimize the land required for the township by adopting multi-storey type residential accommodation Minimizing the land required for other facilities such as school, hospital, recreation club etc. Power Management Institute, NTPC Ltd Noida 42 SUMMARY OF TOTAL LAND REQUIREMENT FOR INDIGENOUS COAL BASED STATIONS Power Management Institute, NTPC Ltd Noida 43 Environmental Statutory Issues Major Pollutants • Particulate Matter • Gaseous emissions : Sox , Nox, CO, Ozone,CO2 • Effluents • High Temperature water Discharge • Trace elements in coal such as Mercury, Lead Particulate Matter- What is it A complex mixture of extremely small solid particle with drops of liquid in the air. These particles are emitted directly from air pollution sources such as power plants, factories, automobile exhaust, construction sites, unpaved roads, wood burning Health Effects From Particulate Mater • Many scientific studies have linked breathing PM to a series of significant health problems, including: – aggravated asthma – increases in respiratory symptoms like coughing and difficult or painful breathing – chronic bronchitis – decreased lung function – premature death 46 Other Effects From Particles • Visibility Impairment – PM is the major cause of reduced visibility (haze) in parts of the Cities, and areas near our projects. • Aesthetic Damage – Soot, a type of PM, stains and damages stone and other materials, including objects such as monuments and statues. • Plant Damage – PM can form a film on plant leaves interfering with photosynthesis and plant growth 47 Dispersion of Pollutants from Chimney • Gaussian dispersion model for buoyant pollution plumes to forecast the air pollution. • Consideration given to wind velocity, stack height, emission rate and stability class (a measure of atmospheric turbulence). • The models are typically employed to determine whether existing or proposed new industrial facilities are or will be in compliance with the Air Quality Standards Gaseous Emissions NOX Effects • Ground-level Ozone (Smog) - is formed when NOx and volatile organic compounds (VOCs) react in the presence of sunlight • Acid Rain - NOx and sulfur dioxide react with other substances in the air to form acids which fall to earth as rain, fog, snow or dry particles Health and Environmental Impacts of SO2 •Respiratory Effects from Gaseous SO2, Sulfates • Visibility Impairment •Acid Rain • Plant and water Damage and asthetic damage Ozone Health Effects •Causes lung inflammation, shortness of breath, chest pain, wheezing, coughing •Exacerbates respiratory ailments such as asthma •Long-term, repeated exposures may cause chronically reduced lung function • Particles - NOx reacts with ammonia, moisture, and other compounds to form nitric acid and related particles • Water Quality Deterioration - Increased nitrogen loading in water bodies, particularly coastal estuaries, upsets the chemical balance of nutrients used by aquatic plants and animals. • Climate Change - One member of the NOx, nitrous oxide or N2O, is a greenhouse gas • Visibility Impairment - Nitrate particles and nitrogen dioxide can block the transmission of light, reducing visibility National Ambient Air Quality Standards Time-weighted average Pollutants SulphurDioxide (SO2) Oxides of Nitrogen as (NO2) Suspended Particulate Matter (SPM) RespirableParticulate Matter (RPM) (size less than 10 microns) Lead (Pb) Ammonia1 CarbonMonoxide (CO) Concentration in ambient air Method of measurement Industrial Areas Residential, Rural & other Areas Sensitive Areas Annual Average* 80 µg/m3 60 µg/m3 15 µg/m3 24 hours** 120 µg/m3 80 µg/m3 30 µg/m3 Annual Average* 80 µg/m3 60 µg/m3 15 µg/m3 - Jacob & Hochheiser Modified (Na-Arsenite) Method 24 hours** 120 µg/m3 80 µg/m3 30 µg/m3 - Gas Phase Chemiluminescence Annual Average* 360 µg/m3 140 µg/m3 70 µg/m3 - High Volume Sampling, (Average flow rate not less than 1.1 m3/minute). 24 hours** 500 µg/m3 200 µg/m3 100 µg/m3 Annual Average* 120 µg/m3 60 µg/m3 50 µg/m3 24 hours** 150 µg/m3 100 µg/m3 75 µg/m3 Annual Average* 1.0 µg/m3 0.75 µg/m3 0.50 µg/m3 - ASS Method after sampling using EPM 2000 or equivalent Filter paper 24 hours** 1.5 µg/m3 1.00 µg/m3 0.75 µg/m3 . Annual Average* 0.1 mg/ m3 0.1 mg/ m3 0.1 mg/m3 . 24 hours** 0.4 mg/ m3 0.4 mg/m3 0.4 mg/m3 . 8 hours** 5.0 mg/m3 2.0 mg/m3 1.0 mg/ m3 - Non Dispersive Infra Red (NDIR) 1 hour 10.0 mg/m3 4.0 mg/m3 2.0 mg/m3 Spectroscopy - Improved West and Geake Method - Ultraviolet Fluorescence - Respirable particulate matter sampler ENVIRONMENTAL STANDARDS FOR GAS / NAPTHA BASED THERMAL POWER PLANTS (i) Limit for emission of NOx (a) For existing units 150 ppm (v/v) at 15% excess oxygen. (b) For new units with effect from 1-6-99. Total generation of gas turbine Limit for Stack NOx emission (v/v), at 15% excess oxygen) (a) 400 MW and above (i) 50 ppm for the units burning natural gas. (ii) 100 ppm for the units burning naphtha (b) Less than 400 MW but upto 100 MW (i) 75 ppm for the units burning natural gas (ii) 100 ppm for the units burning naphtha (c) Less than 100 MW 100 ppm for units burning natural gas or naphtha as fuel (d) For the plants burning gas in a conventional boiler. 100 ppm (ii) Stack height H in m should be calculated using the formula H= 14 Q 0.3 , where Q is the emission of SO2 in kg/hr, subject to a minimum of 30 mts. Source : EPA Notification [GSR 7, dt. Dec. 22, 1998 THERMAL POWER PLANT : STANDARDS FOR LIQUID EFFLUENTS Environmental Standards Effluent Source Parameter Concentration not to exceed, mg/l (except for pH & Temp.) Condenser Cooling Water (once through higher cooling system) pH Temperature* 6.5 to 8.5 Not more than 5oC than the higher intake Boiler Blowdown Free Chlorine Suspended Oil & Copper Iron (Total) Cooling Tower Blowdown Free available 0.5 solids grease (Total) 100 20 1.0 1.0 available Chlorine Zinc Chromium (Total) Phosphate Other corrosion inhibiting materialon As pond effluent pH Suspended Oil & grease 1.0 0.2 5.0 Limit to be established on case by case basis by Central Board in case of Union Territories and State Boards in case of States 6.5 solids 20 to 100 8.5 Thermal Power Plant : Emission Standards Generation Capacity Generation capacity 210 MW or more Generation capacity less than 210 MW Pollutant Emission limit Particulate matter Particulate matter 150 mg/Nm3 3 300 mg/Nm •Depending upon the requirement of local situation, such as protected area, the State Pollution Control Boards and other implementing agencies •under the Environment (Protection) Act, 1986, may prescribe a limit of 150 3, irrespective of generation capacity of the plant. mg/Nm Thermal Power Plants : Stack Height/Limits Generation Capacity Stack Height (Metres) 500 MW and above 275 200 MW/210 MW and above to less than 500 MW 220 Less than 200 MW/210 MW H= 14 Q 0.3 where Q is emission rate of SO2 in kg/hr, and H is Stack height in metres. TEMPERATURE LIMIT FOR DISCHARGE OF CONDENSER COOLING WATER FROM THERMAL POWER PLANT A. New thermal power plants commissioned after June 1, 1999. New thermal power plants, which will be using water from rivers/lakes/reservoirs, shall install cooling towers irrespective of location and capacity. Thermal power plants which will use sea water for cooling purposes, the condition below will apply. B. New projects in coastal areas using sea water. The thermal power plants using sea water should adopt suitable system to reduce water temperature at the final discharge point so that the resultant rise in the temperature of receiving water does not exceed 7°C over and above the ambient temperature of the receiving water bodies. C. Existing thermal power plants. Rise in temperature of condensor cooling water from inlet to the outlet of condenser shall not be more than 10°C. D. Guidelines for discharge point: The discharge point shall preferably by located at the bottom of the water body at mid stream for proper dispersion of thermal discharge. In case of discharge of cooling water into sea, proper marine outfall shall be designed to achieve the prescribed standards. The point of discharge may be selected inconsultation with concerned State Authorities/NIO. No cooling water discharge shall be permitted in estuaries or near ecologically sensitive areas such as mangroves, coral reefs/spaning and breeding grounds of acquatic flora and fauna. Source : EPA Notification [GSR 7, dated Dec. 22, 1998 THANK YOU