STRUCTURAL DESIGN OF HIGHWAY Pavements are among the costliest items associated with highway construction and maintenance. Because the pavement and associated shoulder structures are the most expensive items to construct and maintain, it is important for highway engineers to have a basic understanding of pavement design principles. Paved surface performs two basic functions: 1. It helps guide drivers by giving them a visual perspective of the horizontal and vertical alignment of the traveled path 2. It support vehicle loads. Difference Between Rigid and Flexible Pavement Rigid Pavement ( Concrete ) Flexible Pavement ( Asphalt ) ◦ Load Transfer not exists ◦ Load is transferred by grain to grain ◦ High Strength ◦ Low Strength ◦ Life span is more ◦ Low Maintenance Cost ◦ Rolling Surface is not needed ◦ No damage by oils and greases ◦ Low life span ◦ High Maintenance Cost ◦ Rolling Surface is needed ◦ Damaged by oils and certain chemicals Functions of Pavement ❑ A multilayer system that distributes the vehicular load over a larger area as not to damage the subgrade. ❑ Provide all weather access to the vehicles. ❑ Provide soft smooth and comfortable ride to the road users. ❑ Reduce the wear and tear of the vehicles. ❑ A pavement’s function is to distribute the traffic load stresses to the soil (subgrade) at a magnitude that will not shear or distort the soil. Requirements of Pavement Structure ❑ Sufficient thickness to spread loading to the subgrade which can tolerate the pressure intensity. ❑ Sufficiently strong to carry imposed stress due to traffic load. ❑ Sufficient thickness to prevent the effect of frost susceptible subgrade. ❑ Pavement material should be impervious to the penetration of surface water which weakens the subgrade and subsequently the pavement. ❑ Pavement surface should be skid resistant. Layers of Rigid Pavement ❑ The components of Rigid Pavement from consists of ❖ ❖ ❖ ❖ Surface Course – Concrete Base Course Subbase Course Soil Subgrade Layers of Rigid Pavement ❑ ❑ ❑ ❑ Surface course ( Item 311 ) – pavement of Portland Cement Concrete ( PCC ), with or without reinforcement, constructed on the prepared base in accordance with the DPWH specification and the lines, grades, thickness and typical cross section shown on the Plans. Base Course ( Item 201 ) shall consist of furnishing, placing, compacting an aggregate base course on a prepared subgrade/subbase in accordance with the DPWH specification and the lines, grades and cross sections shown on the plans, or as directed by the engineer. The Subbase (Item 200 ) shall consists of furnishing, placing and compacting an aggregate subbase course on a prepared subgrade in accordance with the DPWH specification and the lines, grades and cross sections shown on the plans, or as directed by the Engineer. The Subgrade ( Item 105 ) consist the preparation of the subgrade of the support of overlying structural layers. It shall extend to full width of the roadway. Components of Rigid Pavement Parameters for Design of Rigid Pavement ❑ Load spectrum of commercial vehicles in terms of single, tandem, and tridem axels vehicles. ❑ Tyre pressure and CBR. ❑ Lane configuration of the road for deciding slab lane width. ❑ Climatic factors ❑ Design period Stresses considered for design of Rigid Pavement ❑ The flexural stresses due to simultaneous application of traffic loads and temperature differentials between top and bottom fibres of concrete slab is considered for design of pavement thickness • Bottom up cracking during day time • Top down cracking during night time Stresses considered for design of Rigid Pavement ❑ ❑ The flexural stress at the bottom layer of the concrete slab is maximum during mid day because of the positive temperature gradient. Figure below illustrates Bottom up cracking (BUC) Stresses considered for design of Rigid Pavement ❑ ❑ During night time top surface is cooler than the bottom surface and the ends curl up in concave shape. The flexural stress at the top layer of the concrete leads to the Top down cracking. Figure below illustrates Top Down cracking (TDC) Layers of Flexible Pavement ❑ Topmost layer i.e. surface course ( ITEM 307 )is the layer directly in contact with traffic loads and generally contains superior quality materials. ❑ Second layer - Binder course ( ITEM 310 ) is the bulk of asphalt concrete structure to distribute load to base course with less asphalt and quality as compared to the surface course. ❑ Third layer - Base course ( ITEM 201 )provides additional load distribution and contributes to the sub-surface drainage. Layers of Flexible Pavement ❑ Fourth layer – sub-base course ( Item 200 )has primary functions such as to provide structural support, improve drainage, and reduce the intrusion of fines from the sub-grade in the pavement structure. ❑ Sub-grade ( Item 105 ) is a layer of natural soil compacted to the desirable density, near the optimum moisture content. ❑ Tack coat ( Item 302)is an asphalt emulsion to provide proper bonding between two layers of binder Course. ❑ Prime coat ( Item 301 )is a low viscous bitumen Layer over granular bases to provide the better bonding. Typical Flexible Pavement Roadway Section Typical Roadway Section with Existing Asphalt Overlay Parameters for Design of Flexible Pavement ❑ The Californian Bearing Ratio (CBR) test is a penetration test used to evaluate the subgrade strength of roads and pavements. ❑ Elastic modulus of materials used in various layers. ❑ Lane configuration of the road for distribution factor. ❑ Traffic for the period of the considered pavement life (CVPD). ❑ Vehicle damage factor, Poisson’s ratio, Wheel load, Tyre Pressure and Radial distance.