Topic 11: ISO 9001:2015 Quality Management System Operations Management Class HT232ITM, 5:30-7:00pm Mr. Bernard M. Cutchon, MBA Faculty, College of Business Administration – Hospitality Management Department What is ISO CERTIFICATION? • ISO (International Organization for Standardization) is a worldwide federation of national standards bodies. • The International Organization for Standardization (ISO) promotes worldwide standards for the improvement of quality, productivity, and operating efficiency through a series of standards and guidelines. Used by industrial and business organizations, regulatory agencies, governments, and trade organizations, the standards have important economic and social benefits. How do businesses become ISO certified? • The process of getting certified for an ISO standard can be expensive, time-consuming and potentially disruptive to the business. Before taking any steps to get certified, determining the need for certification can be the most important step. How do businesses become ISO certified? The first step in becoming certified is determining whether certification is worth the costs. Some reasons that organizations pursue certifications include the following: • Regulatory requirements. Some businesses and products require certification that they meet common standards. • Commercial standards. When certification is not a regulatory requirement, products and services that are certified to meet minimum standards are a necessity for some industries. • Customer requirements. Even where there is an industry standard or regulatory requirement for certification, some customers such as government agencies, may prefer or require certification. • Improved consistency. Certification can help large organizations deliver consistent quality assurance across business units as well as across international borders. • Customer satisfaction. Enterprise customers that use a product or service in different contexts and countries appreciate consistent performance. Compliance with standards can also help the certified organization resolve customer issues. QUALITY CERTIFICATION Two of the most well-known of these are ISO 9000 and ISO 14000. • ISO 9000 pertains to quality management. It concerns what an organization does to ensure that its products or services conform to its customers’ requirements. • ISO 14000 concerns what an organization does to minimize harmful effects to the environment caused by its operations. • Both ISO 9000 and ISO 14000 relate to an organization’s processes rather than its products and services, and both stress continual improvement. Eight quality management principles from the basis of the latest version of ISO 9000 • A customer focus • Leadership • Involvement of people • A process approach • A system approach to management • Continual improvement • Use of a factual approach to decision making • Mutually beneficial supplier relationships About ISO 9001:2015- Quality management system • ISO 9001:2015 specifies the requirements for a quality management system. • Organizations use the QMS 9001:2015 standard to specify the ability to consistently provide products and services that meet customer and regulatory requirements. • It is the most popular standard in the ISO 9000 and the only standard of the series to which organizations can be certified. About ISO 9001:2015- Quality management system ISO 9001: 2015 applies to any organization, regardless of size or industry. Over a million organizations in worldwide about 160 countries have applied the requirements of ISO 9001 for their quality management systems. Organizations of all types and sizes find that the use of ISO 9001 enables them in: • Organize process • Improve process efficiency • Continuously improve OCCUPATIONAL SAFETY AND HEALTH STANDARDS OCCUPATIONAL SAFETY AND HEALTH STANDARDS • The Occupational Safety and Health (OSHC) was established through Executive Order No. 307, signed by the late President Corazon C. Aquino, on November 4, 1987. • Based on its mandate, the OSHC champions the cause of work safety and health in the Philippines. The OSHC is the front-runner of two much-awaited events on OSH. Held every two years, the Gawad Kaligtasan at Kasalusugan (GKK) and the National Occupational Safety and Health (NOSH) Congress serve as centerpiece programs on increasing awareness and strengthening commitment for safe and healthier workplaces nationwide. OCCUPATIONAL SAFETY AND HEALTH STANDARDS • The GKK (Gawad Kaligtasan at Kalusugan) is a national award given by DOLE to companies and individuals with outstanding achievements on work safety and health • The NOSH (National Occupational Safety and Health) Congress provides a venue for the exchange of experiences and new trends on OSH. Experts from around the country and different parts of the globe come together to share best practices and novel strategies on worker protection. OCCUPATIONAL SAFETY AND HEALTH STANDARDS VISION • A healthy and well-protected working population in a caring and responsive work environment brought about by sound OSH policies and laws, research, training, information exchange, technical expertise and extensive networking. Salient Features of the Occupational Health and Safety Standards 1001 : Purpose and Scope: (1) The objective of this issuance is to protect every workingman against the dangers of injury, sickness or death through safe and healthful working conditions, thereby assuring the conservation of valuable manpower resources and the prevention of loss or damage to lives and properties, consistent with national development goals and with the State’s commitment for the total development of every worker as a complete human being. Salient Features of the Occupational Health and Safety Standards 1002 : Definitions: • “Employer” includes any person acting directly or indirectly in the interest of an employer, in relation to an employee, and shall include government-owned or controlled corporations and institutions, as well as non-profit private institutions or organizations. • “Employee” shall mean any person hired, permitted or suffered to work by an employer. Salient Features of the Occupational Health and Safety Standards 1002 : Definitions: • “Industrial Enterprise” - any workplace, permanent or temporary, including any building or collection of buildings, shed, structure, yard or any other place, where one or more persons are employed in any manufacturing of goods or products processing and any other activity similar and incidental thereto. • “Agricultural Enterprise” - include forestry and logging operations, farming in all its branches, and among other things, includes cultivation and tillage of the soil, dairying, the production, cultivation, growing and harvesting of any agricultural and horticultural commodities, the raising of livestock and poultry, and any practice performed by a farmer on a farm as an incident to or in conjunction with such farming operations. Salient Features of the Occupational Health and Safety Standards 1002 : Definitions: • “Dry Dock” - include premises where work is performed on shore or on board ships in which ships or vessels are constructed, repaired, refitted, finished or broken up and housed. • “Health” - sound state of the body and mind of the worker, which enables him to perform his job normally, in a state of wellbeing. • “Safe or Safety” - the physical or environmental conditions of work or employment, which substantially comply with the provisions of this Standards. Salient Features of the Occupational Health and Safety Standards 1002 : Definitions: • “Work Accident” - an unplanned or unexpected occurrence that may or may not result in personal injury, property damage, work stoppage or interference or any combination thereof, which arises out of and in the course of employment. • “Work Injury” shall mean any injury or occupational illness suffered by a person, which arises out of or in the course of his employment. • ‘’Recognized Hazards” are those which do not require technical or testing devices to detect. Salient Features of the Occupational Health and Safety Standards 1013 : Hazardous Workplaces: a) Where the nature of work exposes the workers to dangerous environmental elements, contaminants or work conditions including ionizing radiation, chemicals, fire, flammable substances, noxious components and the like; b) Where the workers are engaged in construction work, logging, fire fighting, mining, quarrying, blasting, stevedoring, dock work, deep-sea fishing and mechanized farming; c) Where the workers are engaged in the manufacture or handling of explosives and other pyrotechnic products; d) Where the workers use or are exposed to power driven or explosive powder actuated tools; e) Where the workers are exposed to biologic agents such as bacteria, fungi, viruses, protozoas, nematodes, and other parasites Hazardous Materials 5S AS A WAY OF LIFE 5S is a philosophy and a methodology for organizing the workplace and managing it in a way that minimizes any type of waste, thus improving the overall efficiency. The 5S practice is a technique used to establish and maintain quality environment in an organization. 5S History • It was Sakichi Toyoda and son Kiichiro as well as Toyota engineer Taiichi Ohno, who developed the 5S methodology or what they called the Total Production System of TPS after World War II. Sakichi Toyoda and son Kiichiro Toyoda Taiichi Ohno 5S History • The three Toyota representatives looked at both Ford Motor Company’s assembly lines and the inventory process at the supermarket chain Piggly Wiggly. Through analysis at Ford, they did notice waste along with workers who had to wait for one step to be completed which resulted in layoffs and rehiring. At Piggly Wiggly supermarkets, their inventory system of ordering only what was needed based on demand helped them understand and implement the Just-In-Time or JIT process into the 5S methodology. The Concept Becomes a Methodology • Perhaps the innovation into workplace and quality product process improvement led the Toyota Motor Corporation to first utilize the 5S Methodology. Think of the history of 5S as a way to utilize good “housekeeping” skills to achieve the best and most efficient results. • The 5S Methodology has exploded in other areas of quality improvement including total productive maintenance, the visual workplace, the Just-In-Time (JIT) process, and Lean manufacturing. The Concept Becomes a Methodology Often associated with Six Sigma or Kaizen, the 5S Methodology was founded through five Japanese words, which have been translated to English words: Japanese / English Translation • Seiri / Sort – Sorting only the materials or inventory needed for each task at hand • Seiton / Set-in-order – Create an orderly workplace where everything has its place • Seiso / Shine – Extreme efforts to keep the workplace clean for functionality • Seiketsu / Standardize – Similar and controlled task assignments that are uniform • Shitsuke / Sustain – Safe manufacturing process policies