BSI BS*ISO*B611 91 m Lb24669 0 4 5 9 4 7 0 370 m BRITISH STANDARD Implementation of IS0 8611 : 1991 General-purposeflat pallets for through transit of goods Test methods UDC 621.869.82 : 620.1 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BS IS0 8611 : 1991 BSI BS*ISO*Bb11 91 W 1624669 0459471 207 = BS IS0 8611 : 1991 Committees responsible for this British Standard The preparation of this British Standard was entrusted to Technical Committee PKM/3, Package and unit load dimensions, upon which the following bodies were represented: British Apparel and lèxtile Confederation British F’ibreboard Packaging Association British Glass Manufacturers’ Confederation British Industrial ”ruck Association British Plastics Federation British Retail Consortium British Rubber Manufacturers’ Association Ltd. British Soluble Coffee Manufacturers’ Association British Timber Merchants’ Association Chamber of Shipping Chemical Industries Association Department of Transport Engineering Equipment and Materials Users’ Association Federation of the Electronics Industry Food and Drink Federation Health and Safety Executive Institute of Logistics Ministry of Defence National Materials Handling Centre Power Fastenings Association Pira International Road Haulage Association Ltd. Storage Equipment Manufacturers’ Association Timber Packaging and Paliet Confederation Standards Board and comes into effect on 15 March 1995 Amd. No. Date ’Ext affected 0BSI 1995 The following BSI references relate to the work on this standard: Committee reference PKM/3 Draft for comment 89/45169 DC ISBN O 580 23920 9 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*Bb1L 91 1624669 0 4 5 9 4 7 2 1 4 3 = BS IS0 8611 : 1991 National foreword This British Standard reproduces verbatim IS0 8611 : 1991 incorporating %chnical Corrigendum 1 : 1991 and implements it as the UK national standard. It supersedes DD 188 : 1990 which is withdrawn. This British Standard is published under the direction of the Consumer Products and Services Sector Board whose %chnical Committee PKM/3 has the responsibility to: - aid enquirers to understand the text; - present to the responsible international committee any enquiries on interpretation, or proposals for change, and keep UK interests informed; - monitor related international and European developments and promulgate them in the UK. NOTE. International and European Standards, as weii as overseas standards,are available from Customer Services, MI, 389 Chiswick High Road, London, W4 4AL. Compliance with a British Standard does not of itself confer immunity from legai obligations. i COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services B S I BS*ISO*BbLL 91 L b 2 4 b b 9 0459473 O B T INTERNATIONAL STA NDA R D IS0 Second edition 1991-06-15 General-purpose flat pallets for through transit of goods - Test methods Palettes plates d'usage général pour le transport de marchandises Mdthodes d'essai Reference number is0 861 1:1991(E) COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services B S I BS*ISO*Bbll 91 1 6 2 4 6 6 9 0459474 TLb IS0 8611:1991 (E) Foreword IS0 (the International Organization for Standardization) is a worldwide federation of national standards bodies (IS0 member bodies). The work of preparing International Standards is normally carried out through IS0 technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. IS0 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75% of the member bodies casting a vote. International Standard IS0 861 1 was prepared by Technical Commitlee ISO/TC 51, Pallets for unit load method of materials handling. This second edition cancels and replaces the first edition ( I S 0 8611:1988), and a wing pallet test (8.3) has been added Ali rights reserved. No part of this pubiicatlon may be reproduced or utilized in any form or by any means, electronic or mechanical, InClIJding photocopying and microfilm, without permlsslon In writing from the pubilsher. International Organlzatlon for Standardization Case Postale 56 CH-1211Geneve 20 Swltzeriand Printed In Switzerland COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*BbLL 91 W 1624667 0 4 5 9 4 7 5 952 I S 0 8611:1991(E) Introduction The tests specified in this International Standard are particularly appropriate for testing pallet prototypes. They may also be valuable in pointof-manufacture, quality assurance and field testing of pallets, but it is not intended that these tests be used for research purposes. Tests to establish data for pallet research will normally be considerably more comprehensive than those contained in this International Standard. The majority of pallets are of conventional timber design. The tests specified in this International Standard are, to a large degree, applicable to such pallets. As new designs and materiais, particularly plastics, are introduced, a pallet which meets the requirements for conventional timber designs may, however, be unfit for use in normal transit by virtue of undesirable properties. In such instances, the inclusion of special tests and special climatic conditioning prior to testing may have to be considered. Extension of the duration of the loading tests may also be desirable. Suggested levels of performance in relation to the tests specified in this International Standard are given in ISûíTR 10233:1989, General-purpose flat pallets for through transit of goods - Perlormance requirements. ... 111 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*8611 91 W L b 2 4 6 6 9 0459476 8 9 9 I S 0 8611:1991(E) INTERNATIONAL STANDARD General-purpose flat pallets for through transit of goods Test methods - Definitions 1 Scope 3 This International Standard specifies test methods for general-purpose flat pallets. The tests are principally intended for the evaluation of existing pallets or of new designs oí pallet in relation to their designed load capacity for the purposes of this International Standard, the definitions given in IS0 445 apply. NOTE 1 4 Measurement and checking of test pallets The tests may also be of value in 4.1 a) testing individual pallet components: b) development of prototype pallets: c) research into basic performance (though these tests are not as comprehensive as most research requires see note 7); d) evaluation of pallets from in-ilse failure siiuations; e) testing al point of manufacture (unconditioned) 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this International Standard At the time of publication, the editions indicated were valid All standards are subject to revision, and parties to agreements based on this International Standard are encouraged to investigate the possibility of applying lhe most recent editions of the standards indicated below. Members of IEC and I S 0 maintain registers of currently valid International Standards I S 0 445.1984. Pallets for materials handling - Vocabulary. - Complete, filled transport packages - Horizontal impact tests (horizontal or inclined plane test; pendulum test). IS0 2244 : 1985, Packaging Pallets selected for testing shall be checked to ensure that materials, constriiction and dimensions conform with any stated specification (see clause 101. 4.2 The mass of each pallet shall also be determined and recorded, together with the moisture content oí individual components at the time of weigh ing (where appropriate) 5 Number of replicates and sequence of testing When evaluating a pallet in relation to its designed load capacity, a minimum of three replicates shall be tested. The complete sequence of tests shall be carried out consecuiively in the exact order laid down in this International Standard. Wing pallets shall undergo all eight tests listed in clauses 8 and 9; other types of pallets shall undergo seven tests, i e excluding the test described in 8.3. For each complete sequence of tests, the same pallet shall be used, including those tests where it is necessary to test the pallet across both of its horizontal axes. 6 Conditioning 6.1 Temperature and moisture are known to affect pallets of a number of materials both under test and in the field. Conditioning prior to testing takes account of the reaction of the pallet material to the test environment and ensures valid and repeatable test results. 1 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services I S 0 8611:1991(E) A further purpose of conditioning is to predict the behaviour of identical pallets under the extreme conditions that may be encountered in transit while loaded with goods. 6.2 Table1 includes details of conditioning environments relevant to pallet usage. They shall be applied as follows: a) the moisture content of timber pallets should not be less than 18 %. If the moisture content is below this value, the test may proceed provided that the moisture content of critical components is recorded every 24 h until completion of the test programme; b) at least one specimen of a plastics pallet shall be conditioned to environment A and a further pallet to environment B; c) at least one speciment of paper-based and wood-based pallets shall be conditioned to environment C or D. Composite pallets consisting of two or more materials, for example hollow plastics blocks supporting plywood decks, may have to undergo more extensive conditioning. NOTE 2 6.3 Where conditioning is relevant and the whole test laboratory cannot be maintained at the required level, then tests shall commence within 1 h after the pallet has been removed from the conditioning chamber. When environments A and B apply, the tests shall commence immediately aRer the pallet has been removed from the conditioning charriber. Table 1 Conditioning environment Atmosphere Immediately after each individual test, specimens subjected to environments A or B shall be returned to the conditioning chamber for a minimum of 1 h. 6.4 For wood or wood-based materiais, a record shall be made of the moisture content in selected components at the beginning of the full test program me. 7 Accuracy of test apparatus 7.1 Test apparatus described in clauses 8 and 9 shall satisfy the following requirements: a) in the design of the test equipment, the tolerances on all dimensions shall be & 2 %; b) the resolution/acciJracy of measuring equipment for tests shall be better than f 0,5 mm; c) the accuracy of positioning of every component, excluding the test load, shall be I2 mm; d) the accuracy of positioning of the centre of gravity of the test loads referred to in clause 8 shall be k 2 0 mm; e) the total mass of the test loads used shall be within I 3 % of the predetermined value. 7.2 No pari of any test rig shall deflect an amount greater than 2 mm when under maximum test load. 7.3 The inclined-plane apparatus shall be constructed as specified in IS0 2244. - Conditionina environments Temperature Relative humidity Time "C Y O h Pallet material Unprocessed (sawn) timber with metal fastenings No conditioning required [see 6.2 a)] Air 0 Air C Air 25 f 5 D Water 20 f 5 -25 - - 40 f 2 A 24 Plastics f5 48 - 24 Paper-based and processed wood (for example plywood, particle board)') - 3 -90 No conditioning required 2 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services _- All metal BSI BS*ISO*BbLL 91 = Lb24667 0457478 b b l IS0 8611:1991(E) 8 Static tests rn For all static tests described in 8.1 t o 8.4, lhe test load applied shall include in all cases the mass of any load board and load applicators. Load applicator Load and load applicator placed \centrally over outer Mock Stacking test 8.1 r Load board Load 7 The purpose of this test is to determine the compression strength of the pallet or pallet corner block to localized vertical loads. 8.1.1 Deformation measurements When tested in accordance with the method specified in 8.1.2, the change in the height, of the top deck at point A, as showri in figure 1, relative to the ground (or test frame) shall be recorded JJ, a) at the datum load (see 8.1 2); b) at the beginning and end of the lull-load period; c ) upon unloading, at the datum load (see 8.1.2), every 5 min until successive readings are identical (limited to a maximum period of 1 h). The deflection ai A is established by taking the mean value of measurements at points A, and A? (see figure 1). I I I I I I I I L L o a d board (or test machine platen) a) Load applicator over one outer block (deflection measured at points A, and A,) '"""7 rLoa ctiir Load applicator Similar measurements shall be made relating to point B when the test is repeated on the diagonally opposite corner (see 8.1.2). flush with edge of pallet 8.1.2 Procedure Place the pallet in a normal position on a flat, liard, rigid, horizontal surface. Place a rigid load applicator of dimensions 200 mm x 200 mm x 25 mrn over an outer block [as shown in figurei a)] or, in the case of a stringer pallet, over one end of a stringer [as shown in figure 1 b)]. Gradually apply the test load at a uniform rate from O to 0,25R, where R is the designed load capacity of the pallet, assuming an evenly and uniformly distributed load. This shall be the datum for subsequent deflection measurements. '\!\ 0 Load board b) Load appl/cator over one end of a stringer (deflection measured at points A, and A,) Figure! 1 -. Stacking test 3 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services B S I BS*ISO*Bb11 91 L b 2 4 b b ï O459479 5 T B W IS0 8611:1991(E) Apply the full test load of l , l R , per loaded block, for not less than 1 min and not more that1 5 min. If deadweight is used for the test load, it shall be symmetrically built up during loading. Keep the full test load in place for a period dependent on the pallet material (see table 2). Reduce the test load to the datum load for the necessary period [see 8.1.1 c)]. l a k e deflection measurements relating to point A (see 8.1.1). Repeat the test at point B (see figure i)so that the test shall have been carried out on twc> diagonally opposed corners of the pallet. l a k e a fiJrtlier set of deflection measurements relating to poin! B (see 8.1.1). Alternatively the test may be carried out on several corners simultaneously with an appropriate iricrease in full test load (¡.e. 2,2R on two coiners or 4,4R on four corners). NOTE 3 Deflection measurements shall be made at all t1.e corners under test Table 2 - Test load duration for static tests Pallet material Unprocessed (sawn) timber with metal fastenings Plastics Paper-based and processed wood (for example plywood, particle board) Test period h 2 24 24 All metal 2 Composite containing plastics 24 Pallet assembled with adhesives 24 8.2 Bending test The purpose of this test is to determine t h e stiffness and flexural strength of the coniple?e pallet 8.2.1 Defiaction measurements When tested in accordance with t h e iiiethod spec¡fied in 8.2.2, the deflection at points A and 3, as shown in figure 2, measiired relative to the ripper (or lower) surface of the top or bottom decks and the ground (or test frame) shall be recorded a) al the datum load (seri! 8 2.2); b) at the beginning and end of the full-load period; c) upon unloading, at the da!iiin load (see 8.2.2), every 5 min unlil successive readings are identical (limited to a maxinicim period of 1 h). The distance between the decks, li, directly under the load applicators shall be measured so that data on the minimum fork entry heights tinder full load cari be obtairied Similar measurements shall be made at points C and D and between the decks when the test is repeated along the second horimntal axis of the pallet {see 8.2.2) 8.2.2 Procedure Place the pallet. top deck uppermost, on square (or semi-circular) section supports positioned with their m i d e edges (or centre lines) 75 mm from the outer edge of ihe pallet (see figure 2).l h e load applicators shall be positioned at 11,251, when measured as shown, where I, is the distance between the inside edges (square section) or ceriii-e lines (semi-circular section) of the pallet 61ippoi-t~ (see íiyure 2). Load applicators and supports *shall be flush with or [iroject beyond the pillet. Edges shall be relieved with 2 nim radii as s h o w it? ficlrire 3 Gradually applv the test loxi al a uniform rate from O to 0.1R. This shall be th? datum for subsequent deflection ineasiirements. Apply t h e full test load of 1,25R for not less thai-i 1 v i t i and not more than 5 min. If deadweight i!; iiced f o r the test load, it shall be symnietricaliy built up diiririy loading. Keep the full test load in place for a period dependent on the pallet material (see table 2) Reduce the test load t o lhe datum load for the necessary Deriori [ s e e 8.2.l cJ1. 'rake deflection measurerrents at points A and B (see 8 2.1). Repeat the test along the semnd horizontal axis of the pallet (¡.e. both leiigih and width are tested) with the load applicators positioned at 0,2512 when measured as shown from ihe inside edges or centre Unes of the pallet suppcir%, vrliere ,/ is the distance between inside edger, or i:entte lines of the pallet supporis (see figure 2 aiirl 1igrrr.e3). .4 further set of deflection rrie;xiurwnents shall be take1 at points C and D ( s e i 82.1). 4 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*IS0*8611 ?II = II624667 0457480 21T I S 0 8611:1991(E) Dimensions in millimetres 1 Load I y Load board Test load support I I Figure 2 - Bending test (see also figure3) 8.3 Wing pallet test The purpose of this test is to determine the stiffness and flexural strength of a complete wing pallet when lifted with bar slings. The test shall be carried out on wing pallets only. immediately after the bending test described in 8 2. 8.3.1 Deflection measurements When tested in accordance with the method specified in 8.3.2,the deflection at points A and B, as shown in figure 4, measured relaiivc to the upper (or lower) surface of the top or bottom decks aiid the ground (or test frame) shall be recorded c) upon unloading, at lhe datum load (see 8.3.2), every 5 min until successive readings are identical (limited i o a niaximum period of 1 h). 8.3.2 Procedure Place the wing pallet, top deck uppermost, on supports positioned beneath the wings of the top deck such that each support touches the outer stringer/bearer or blocks Each load applicator shall be positioned such that lhe dimension from the inside edge oí the support to the outside edge of the load applicator shall be 0.251,. as shown in figure 4. Load applicators and supports are as described in 8.2.2. a) at the datum load (see 8.3.2); NOTE 4 b) at the beginning and end of the full-load period; The test simulates the effect of bar slings but not rope slings. 5 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services I S 0 8611:1991(E) Dlmensions in mlliimetres Line of contact I Line of contact 0,2511 Figure 3 - Alternative pallet supports and/or load applicators Dimensions in miiiimetres I y Load Load board Load applicator support Figure 4 - Wing pallet test (see also figure 3) COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services Test load BSI BS*ISO*BbLL 91 - L b 2 4 6 6 9 0 4 5 9 4 8 2 O92 Gradually apply the test load at a uniform rate from O to 0,lR. This shall be the datum for subsequent deflection measurements. Apply the full test load of 1,25R for not less than 1 min and not more than 5 min. If deadweight is used for the test load, it shall be symmetrically built up during loading. Keep the fulltest load in place for a period dependent On the pallet material (see table 2). Reduce the test load to the necessary period [see 8.3.1 c)]. load for the Take deflection measurements at points A and B (see 8.3.1). 8.4 Bottom deck test l h e purpose of this test is to determine the stiffness and flexural strength of the bottom deckboards between support points. 8.4.1 Deflection measurements When tested in accordance with the method specithe deflections at points A, B, C and D, fled in 8.4.2, as shown in figure 5, measured relative to the upper or lower surface of the bottom deck and the ground (or test frame) shall be recorded a) at the datum load (see 8.4.2); b) at the beginning and end of the full-load period; c) upon unloading, at the datum load (see 8.4.2), every 5 min until successive readings are identical (limited to a maximum period of 1 h). Similar measurements shall be made at points E, F, and H. as shown in when the is repeated on the second horizontal axis of the Pallet (see 8.4.2). 8.4.2 Procedure Place the top deck of the pallet downwards on a flat, hard, rigid horizontal surface and place two square or semi-circular section load applicators, as shown in figure 5, so that the centres of the load applicators are midway between the blocks or the stringers (i.e. at 0,5Z., 0,5/, or 0,51,). The load applicators shall project over or be flush with the edge of the pallet base and shall be symmetrically placed about the centre line of the pallet. Gradually apply the test load at a uniforin rate from O to 0,lR. This shall be the datum for subsequent deflection measurements. Apply the full test load of 1,15X,in not less than 1 min and not more than 5 min. If deadweight is used for the test load, it shall I S 0 861íA991(E) be symmetrically built up during loading. Keep the full test load in place for a period depending on the pallet material (see table 2). R d u c e the test load to the datum b a d for the necessary Period (See 8.4.1). Take deflection measurements at points A, O (see 8.4.1). B, C and For all except stringer pallets, repeat the test along the second horizontal axis of the pallet (¡.e. both length and width shall be tested) with the Centres Of the load applicators placed midway between the blocks (¡.e. at 0,5Z4) [see figure 5 a) J. A further set of deflection measurements shall be taken at points E, F, G and H (see 8.4.1). 9 Impact tests The purpose of impact tests it to simulate normal levels of shock load which are typically transmitted to pallets in through-transit and to determine the resistance of the pallet to such loads. 9.1 Incline&plane tests For all three inclined-plane tests, the test load shall be 0,075R.This test load comprises the load box having a plan size of 600 mm x 800 mm (see figure6) plus the load in the box, which shall be placed in the box in a position dependent upon the individual test requirements described below. The detachable supporting edges shall be at least as long as the pallet under test. The test load shall not include the weight of the dolly. For the first two inclined-plane tests (see 9.1.1 and 9.1.21, the dolly is raised 1 WO mm up the incline. For the third test (see 9.1.3). it is raised only 750 mm from the point of impact before release Each test requires three impacts. 9.1.1 Shear test l h e purpose of this test is to determine the shear resistance between top and bottom decks. 3.1.1.1 Measurements When tested in accoidance with the method specified in 9.1.1.2, the deflection changes x and y shall be measured between points A and B and between points C and D where construction makes this possible (see figure7). The changes shall be recorded at a number of positions along the impacted surface. 7 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services B S I BS*ISO*8611 9 1 9 1 6 2 4 6 6 9 0 4 5 9 4 8 3 T29 = I S 0 8611:1991(E) Dimensions in millimetres A Centres of load applicators 1 Test load =Equally spaced (four-way entry) 1 Test load b) Four-atringer pallet Figure 5 - Bottom deck test with pallet inverted 8 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services ~~ E S 1 BS*ISO*Bb11 Lb24667 0459484 965 91 I S 0 8611:1991(E) Dimensions in milllmetres L I II II II II II I II I' II I II I I I Il II II II II II II I - _ _ +,#I --- I I I --_ 13 u I , ß Figure 6 - Load box for inclined-plane tests C 0 Figure 7 - Shear test - Points of measurement 9 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*8611 71 1624667 0459485 8 T L 9 I S 0 8611:1991(E) 9.1.1.2 Procedure Secure a steel or high-density hardwood barrier, 90 mm x 90 mm in nominal cross-section and at least as long as the longer dimension of the pallet, to the face of the backstop. The upper edge of the barrier shall be 15 mm above the bottom surface of the pallet (top surface of the dolly) when the dolly is in its lowest position (see figure 8). Place the pallet on the dolly of the inclined-plane testing machine so that when the forward edge of the pallet is resting against the barrier, the dolly is 75 mm f 25 mm clear of it. Attach the load box centrally on the pallet and load with ballast to 0,075R such that loading is central to the axis of movement down the rails but biased towards the higher end of the box. Bring the dolly and the loaded pallet to a predetermined position up the incline 1000 mm from the point of impact, then release. Repeat the procedure twice more, repositioning the pallet, load carrier and load before each impact and then take measurements as specified in 9.1.1.1. Carry out a similar sequence of three impacts along the second horizontal axis of the pallet and then take the specified measiireinents. Dimensions in miIiimetres a) Poaition before releaas bl Position at impact Figure 8 - Inclined-plane shear test 10 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services Lb2Llbb9 045948b 738 m I S 0 8611:1991(E) 9.1.2 Top deck edge Impact test The purpose of this test is to determine the shunting resistance of the top leading edge deckboard and, where applicable, the stringerboard. 9.1.2.1 Measurements Table3 gives appropriate spacing for impact slops in order to enable lhe range of I S 0 pallets to be tested with minimum resetting. NOTE 5 Table 3 - Impact stop spacing Dlmensions in millimetres When tested in accordance with the method specified in 9.1.2.2, deformations x , y , , y , and y3 (see figure 9) shall be recorded. The penetration depth and general damage at points of impact shall also be recorded. Pallet size w 1) 800 350 IO00 to 1 140 450 1200 550 9.1.2.2 Procedure The inclined-plane tester described previously is used with the impact stop shown in figure I O . Place the pallet and load box loaded to a mass of 0,075Ron the dolly of the tester. The load should be centrai to lhe axis of movement, but biased towards the lower end of the box. Align the impact stops with the fork openings of the pallet at a height that allows the leading board to touch the top surface of the blade at a point between 1 0 0 m m and 250 mm from the shank lace (see figure 11). The points of impact shall be within this area for each impact. Raise the pallet with Ille dolly until the pallet is 1000 mm from the shank face (see figiire Il), then release. Repeat the procedure twice more, repositioning the pallet and load box before each impact, and then take measurements as specified in 9.1.2.1. For four-way pallets, carry out a similar sequence of three impacts along the second horizontal axis of the pallet and then take the specified measurements. Figure 9 - Top deck edge impact test - Points of measurement 11 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services IS0 8611:i991(E) Dimensions in millimetres R2 Figure 10 - Impaci s t o p for top deck edge and corner impact test rigs 12 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services ~ ES1 BS*ISO*Bbll 91 m Lb24bb9 0459488 500 m IS0 8611:1991 (E) Dimensions in miiiimetres b ai Position before release Position at impact i/ /-of Position aíter setting up impact stop height Backstop - ?P bi Settineup position Load box - LRaii ci Plan view of position before release Figure 11 - Top deck edge impact test rig 13 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services I S 0 8611:1991 (E) 9.1.3 Black impact test NOTE 6 The test applies only to block pallets. Tests for other types, including stringer pallets, are being considered for a future edition of this InternationalStandard. The purpose of this test is to determine the resistance of pallet blocks to eccentric impacts at the corners. 9.1.3.1 Measurements When tested in accordance with the method specified in 9.1.3.2, the displacements x , y and z and the angles a and /? of blocks (see figure 12) shall be recorded after each impact, together with the indentation depth. For circular blocks, only displacements y and z and angle fi shall be recorded. 9.1.3.2 Procedure Place the pallet, with the load box loaded to 0.075R, on the dolly of the tester. The load should be central to the axis of movement, but biased to the upper end of the box. Place the pallet so that lines parallel with the direction of travel can be drawn from edges A of the impact stops through points on the front face of the blocks, as shown in figure 13. The impact stops shall be positioned accordingly with the top of their leading edge blades 75 mm above the top surface of the dolly. Raise the dolly and pallet so that they will travel 750 mm before impact, then release. Repeat the procedure twice more, repositioning the pallet and load box before each impact and then take measurements as specified in 9.1.3.1. Carry out a similar sequence of three impacts along the second horizontal axis of the pallet and then take the specified measui-einents. The inclined-plane tester described previously is used with the impact stop shown in figure I O . Figure 12 - Displacements x . y and z and angles a and /7 14 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*BbLL 91 Lb24bb9 045ïi170 167 = I S 0 8611:1991 (E) Dimensions in rnillimetres Pallet Dolly t U r n p a c t stop al Position before release b) Plan view showing position of blocks L w c t stop L i m p a c t stop CI Positions of pallets with square or round blocks Figure 13 - Impact points in block impact test 15 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BSI BS*ISO*8611 1 6 2 4 6 6 9 O459491 O T 5 91 m I S 0 8611:1991 (E) 9.2 Corner drop test 9.2.2 Procedure The purpose of this test is to determine the diagonal rigidity of a pallet. Drop the pallet, with the related diagonal AB vertical, freely onto the corner from a height H onto a flat, hard, rigid, horizontal impact surface (see figure 14). The drop height ZJ shall be as specified in table4. Carry out the drop three times, always on the same corner and from the same height. 9.2.1 Deformation measurements When tested in accordance with the method specified in 9.2.2, the length of diagonal y (see figure 14) shall be measured before the first drop and after the third drop. The measurement shall be taken at the same point in each cycle either when suspended or in the released position after impact. To avoid the effects of local deformation, the points A and B (between which the diagonal y is measured) shall each be approximately 40 mm from the respective corners (see figure 14). Figure 14 , Mass of pallet,. ni Drop height, ff ks mm m Q 30 ni > 30 1 O00 - Comer drop test 16 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services 500 BSI BS*ISO*BbLL 71 1624667 0459492 T 3 1 m I S 0 8611:i991 (E) 10 Test report A test report shall be drawn up and shall include the following information: 9 any deviations froin the test methods specified in this International Standard; a) a reference to this International Standard; g) the results of the static and impact tests carried out in accordance with the methods specified in clauses 8 and 9, respectively; b) the number of identical pallets tested; h) the date and place of test; c) any deviations from any stated pallet specification as regards materials, construction and dimensions; i) the signature of the person responsible for carrying out the testing. dla full description Of the paliets3 including moisture content (as appropriate), materials, construction and dimensions; e) the relative humidity, temperature and length of conditioning of the pallets, together with relative humidity and temperature of the testing laboratory at the time of testing (where appropriate); NOTE 7 These tests are not as comprehensive as required by most research programmes: for example, accurate comparisons between wood pallets require long-term conditioning to ensure moisture equilibrium, oven-drying methods to obtain wood density and moisture content, pre-selection of wood for preparation of specimen pallet, taking account of factors such as slope of grain, position of knots and extent of wane 17 COPYRIGHT British Standards Institute on ERC Specs and Standards Licensed by Information Handling Services BS IS0 8611 : 1991 BSI is the independent national body responsible for preparing British Standards. 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