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Machine Design Tutorials - Week 1

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Spring/Summer 2021
May 7th - Week 1
Circular beam with pin connections in reality
FBD
𝑀 =0
𝐹 =0
𝑅 𝐿 − πΉπ‘Ž = 0
𝑅 +𝑅 −𝐹 =0
𝑅 =
πΉπ‘Ž
𝐿
𝑅 =𝐹−
Simplify
𝑅 =𝐹−𝑅
Plug 1 οƒ  2
πΉπ‘Ž
𝐿
𝑅 =
𝐹 𝐿−π‘Ž
𝐿
Equations we will use to determine deflection and slope:
Juvinall-Marshek Txtbk pg 208
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Local Equilibrium Equations
π‘₯
𝐹
𝑅
L−a
a
𝑅
𝑺𝒉𝒆𝒂𝒓 (𝑽)
π‘©π’†π’π’…π’Šπ’π’ˆ (𝑴)
𝟎 ≤ 𝒙 ≤ 𝒂:
π‘₯
𝑉=𝑅 =
𝑀
𝐹 𝐿−π‘Ž
𝐿
𝑀=𝑅 π‘₯=
𝐹 𝐿−π‘Ž
π‘₯
𝐿
𝑉
𝑅
𝑉 =𝑅 −𝐹
𝒂≤𝒙≤𝑳
π‘₯
𝑉=
𝐹
𝑅
𝑉
𝑀
𝐹 𝐿−π‘Ž
−𝐹
𝐿
πΉπ‘Ž
𝑉=−
𝐿
𝑀 =𝑅 π‘₯−𝐹 π‘₯−π‘Ž
𝑀=
𝐹 𝐿−π‘Ž
π‘₯−𝐹 π‘₯−π‘Ž
𝐿
𝑀 = πΉπ‘Ž 1 −
π‘₯
𝐿
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Shear and Bending Moment Diagrams
𝐹
A
B
a
𝑉=𝑅 =
L−a
𝐹 𝐿−π‘Ž
𝐿
𝑉=−
πΉπ‘Ž
𝐿
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Direct Integration
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑴 π’…πŸ 𝜹
=
𝑬𝑰 π’…π’™πŸ
π‘†π‘™π‘œπ‘π‘’: 𝜽 =
π’…πœΉ
𝒅𝒙
π·π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›: 𝜹 = 𝒙
𝐹
𝑭𝒐𝒓 𝟎 ≤ 𝒙 ≤ 𝒂:
𝑭𝒐𝒓 𝒂 ≤ 𝒙 ≤ 𝑳:
𝑅
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑀 𝑑 𝛿 𝐹 𝐿−π‘Ž
=
=
π‘₯
𝐸𝐼 𝑑π‘₯
𝐿 𝐸𝐼
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘ π‘™π‘œπ‘π‘’
πœƒ=
𝑑𝛿 1 𝐹 π‘₯ − π‘Ž
=
π‘₯ +𝐢
𝑑π‘₯ 2 𝐿 𝐸𝐼
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›
𝛿=
1𝐹 𝐿 −π‘Ž
π‘₯ +𝐢 π‘₯+𝐢
6 𝐿 𝐸𝐼
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑀 𝑑 𝛿 πΉπ‘Ž
π‘₯
=
=
1−
𝐸𝐼 𝑑π‘₯
𝐸𝐼
𝐿
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘ π‘™π‘œπ‘π‘’
πœƒ=
𝑑𝛿 πΉπ‘Ž
1 πΉπ‘Ž
=
π‘₯−
π‘₯ +𝐢
𝑑π‘₯ 𝐸𝐼
2 𝐸𝐼
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›
𝛿=
1 πΉπ‘Ž
1 πΉπ‘Ž
π‘₯ −
π‘₯ +𝐢 π‘₯+𝐢
2 𝐸𝐼
6 𝐸𝐼
a
L−a
𝑅
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Boundary and Continuity Conditions
Use Boundary Conditions and Continuity Conditions to solve for constants: 𝐢 , 𝐢 , 𝐢 , 𝐢
Boundary Conditions:
**No deflection can occur at the supports/pins, therefore, 𝜹 = 𝟎 when 𝒙 = 𝟎 and 𝒙 = 𝑳
Plugging equation 𝜹 𝟎 = 𝟎 into
and 𝜹 𝑳 = 𝟎 into
BC 1: 𝜹 𝟎 = 𝟎
BC 2: 𝜹 𝑳 = 𝟎
𝛿=
1𝐹 𝐿 −π‘Ž
π‘₯ +𝐢 π‘₯+𝐢
6 𝐿 𝐸𝐼
𝛿=
1 πΉπ‘Ž
1 πΉπ‘Ž
π‘₯ −
π‘₯ +𝐢 π‘₯+𝐢
2 𝐸𝐼
6 𝐸𝐼
𝛿=
1𝐹 𝐿 − π‘Ž
(𝑂) + 𝐢 0 + 𝐢 = 0
6 𝐿 𝐸𝐼
𝛿=
1 πΉπ‘Ž
1 πΉπ‘Ž
(𝐿) −
𝐿
2 𝐸𝐼
6 𝐸𝐼
𝐢 =0
+𝐢 𝐿 +𝐢 =0
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Boundary and Continuity Conditions
Continuity Conditions:
Slope and deflection are continuous at 𝒙 = 𝒂.
We can therefore equate equations
and
;
and
Slope (equating Eq 1 and 3, and subbing in x=a)
1 𝐹 (π‘Ž) − π‘Ž
πΉπ‘Ž
1 πΉπ‘Ž
(π‘Ž) +𝐢 =
π‘₯−
(π‘Ž) +𝐢
2
𝐿 𝐸𝐼
𝐸𝐼
2 𝐸𝐼
Deflection (equating Eq. 2 and 4 and subbing in x=a)
1𝐹 𝐿 − π‘Ž
1 πΉπ‘Ž
(π‘Ž) + 𝐢 (π‘Ž) =
π‘Ž
6 𝐿 𝐸𝐼
2 𝐸𝐼
Solve Eqs
−
1 πΉπ‘Ž
π‘Ž
6 𝐸𝐼
+ 𝐢 (π‘Ž) + 𝐢
simultaneously to determine 𝐢 , 𝐢 and 𝐢
2. Determine deflection and slope (by direct integration) – cont.
οƒ  Boundary and Continuity Conditions
Solving yields the following solutions:
Deflection
𝟎≤𝒙≤𝒂
𝛿=−
𝐹 𝐿−π‘Ž π‘₯
𝐿 −π‘₯ − 𝐿−π‘Ž
6 𝐸𝐼 𝐿
=
𝐹 𝐿−π‘Ž π‘₯
(π‘₯ + π‘Ž − 2πΏπ‘Ž)
6 𝐸𝐼 𝐿
𝒂≤𝒙≤𝑳
𝛿=−
πΉπ‘Ž 𝐿 − π‘₯
𝐿 − 𝐿−π‘₯
6𝐸𝐼 𝐿
=
πΉπ‘Ž 𝐿 − π‘₯
(π‘₯ − 2𝐿π‘₯ + π‘Ž )
6 𝐸𝐼 𝐿
−π‘Ž
Slope
𝐹 𝐿−π‘Ž
6 𝐸𝐼 𝐿
𝟎≤𝒙≤𝒂
πœƒ=
𝒂≤𝒙≤𝑳
πœƒ=−
π‘Ž − 2πΏπ‘Ž + 3π‘₯
πΉπ‘Ž
2𝐿 − 6𝐿π‘₯ + π‘Ž + 3π‘₯
6 𝐸𝐼 𝐿
Note that solutions to the general
equations for slope and deflection
of simply supported beams are well
known and already exist!
Visit page 851 in your textbook for
a helpful table!
A
𝑅
a
𝑅
𝑅
a
=
π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘› 𝑑𝑒𝑒 π‘‘π‘œ 𝐹 π‘Žπ‘™π‘œπ‘›π‘’
a
𝑅
𝐿
𝐿
π‘‡π‘œπ‘‘π‘Žπ‘™ π΅π‘’π‘Žπ‘š π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘› 𝛿
A
A
B
a
𝐹
𝐹
𝐹
𝐹
𝐿
+
π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘› 𝑑𝑒𝑒 π‘‘π‘œ 𝐹 π‘Žπ‘™π‘œπ‘›π‘’
…using Method of Superposition to determine deflection of simply supported beam
𝐹
A
𝑅
𝐹
A
a
a
𝑅
𝐿
𝐿
Applying equations from Problem 1 (also found in textbook)
𝟎 ≤ 𝒙 ≤ π’‚πŸ
𝛿 =
𝐹 𝐿−π‘Ž π‘₯
(π‘₯ + π‘Ž − 2πΏπ‘Ž )
6 𝐸𝐼 𝐿
π’‚πŸ ≤ 𝒙 ≤ 𝑳
𝛿 =
𝐹 π‘Ž 𝐿−π‘₯
(π‘₯ − 2𝐿π‘₯ + π‘Ž )
6 𝐸𝐼 𝐿
𝟎 ≤ 𝒙 ≤ π’‚πŸ
𝛿 =
𝐹 𝐿−π‘Ž π‘₯
(π‘₯ + π‘Ž − 2πΏπ‘Ž )
6 𝐸𝐼 𝐿
π’‚πŸ ≤ 𝒙 ≤ 𝑳
𝛿 =
𝐹 π‘Ž 𝐿−π‘₯
(π‘₯ − 2𝐿π‘₯ + π‘Ž )
6 𝐸𝐼 𝐿
…using Method of Superposition to determine deflection of simply supported beam
→ 𝛿
=𝛿 +𝛿
π’‚πŸ ≤ 𝒙 ≤ 𝒂 𝟐 → 𝛿
=𝛿 +𝛿
→ 𝛿
=𝛿 +𝛿
𝟎 ≤ 𝒙 ≤ π’‚πŸ
π’‚πŸ ≤ 𝒙 ≤ 𝑳
𝟎 ≤ 𝒙 ≤ π’‚πŸ
𝛿
=𝛿 +𝛿 =
𝐹 𝐿−π‘Ž π‘₯
π‘₯ + π‘Ž − 2πΏπ‘Ž
6 𝐸𝐼 𝐿
=𝛿 +𝛿 =
𝐹 π‘Ž 𝐿−π‘₯
6 𝐸𝐼 𝐿
π‘₯ − 2𝐿π‘₯ + π‘Ž
+
𝐹 𝐿−π‘Ž π‘₯
(π‘₯ + π‘Ž − 2πΏπ‘Ž )
6 𝐸𝐼 𝐿
=𝛿 +𝛿 =
𝐹 π‘Ž 𝐿−π‘₯
6 𝐸𝐼 𝐿
π‘₯ − 2𝐿π‘₯ + π‘Ž
+
𝐹 π‘Ž 𝐿−π‘₯
(π‘₯ − 2𝐿π‘₯ + π‘Ž )
6 𝐸𝐼 𝐿
+
𝐹 𝐿−π‘Ž π‘₯
π‘₯ + π‘Ž − 2πΏπ‘Ž
6 𝐸𝐼 𝐿
π’‚πŸ ≤ 𝒙 ≤ 𝒂 𝟐
𝛿
π’‚πŸ ≤ 𝒙 ≤ 𝑳
𝛿
3 in
3 in
4 in
𝑀 =0
𝐹 =0
𝑅 −
𝑅 = 4𝑝
𝑀 +𝑀−
𝑝𝑑π‘₯ = 0
𝑅 = 80 𝑙𝑏𝑓
𝑀 = −𝑀 +
π‘₯𝑝𝑑π‘₯ = 0
1
π‘₯ 𝑝
2
𝑀 = 160 𝑙𝑏𝑓 ∗ 𝑖𝑛
𝑝
π‘₯
3 in
3 in
M
𝑀
4 in
𝑅
𝑺𝒉𝒆𝒂𝒓 (𝑽)
π‘©π’†π’π’…π’Šπ’π’ˆ (𝑴)
𝟎 ≤ 𝒙 ≤ πŸ‘ π’Šπ’:
𝑉= 𝑅
𝑀
𝑀 = −𝑀 + 𝑅 π‘₯
𝑀
𝑅
𝑉
πŸ‘ ≤ 𝒙 ≤ πŸ• π’Šπ’:
𝑉=𝑅 −
𝑝
𝑝𝑑𝑠
𝑉 = 𝑅 − 𝑝(π‘₯ − 3)
𝑀
𝑀 = −𝑀 + 𝑅 π‘₯ − ∫
π‘₯ − 𝑠 𝑝𝑑𝑠
𝑀 = −𝑀 + 𝑅 π‘₯ − 𝑝 π‘₯𝑠 − 𝑠
𝑀
𝑅
𝑉
𝑀 = −𝑀 + 𝑅 π‘₯ − 𝑝
π‘₯ − 3π‘₯ +
𝑝
π‘₯
3 in
3 in
M
𝑀
4 in
𝑅
𝑺𝒉𝒆𝒂𝒓 (𝑽)
π‘©π’†π’π’…π’Šπ’π’ˆ (𝑴)
πŸ• ≤ 𝒙 ≤ 𝟏𝟎 π’Šπ’:
𝑉=𝑅 −
𝑝𝑑𝑠
𝑀 = −𝑀 + 𝑅 π‘₯ − ∫
π‘₯ − 𝑠 𝑝𝑑𝑠
𝑝
𝑉 = 𝑅 − 4𝑝
𝑀
𝑀 = −𝑀 + 𝑅 π‘₯ − 𝑝 π‘₯𝑠 − 𝑠
𝑀
𝑅
𝑉
𝑀 = −𝑀 + 𝑅 π‘₯ − 𝑝 4π‘₯ − 20
3. Equations needed to find deflection and slope by direct integration
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑴 π’…πŸ 𝜹
=
𝑬𝑰 π’…π’™πŸ
π‘†π‘™π‘œπ‘π‘’: 𝜽 =
𝑭𝒐𝒓 𝟎 ≤ 𝒙 ≤ πŸ‘ π’Šπ’:
π’…πœΉ
𝒅𝒙
π·π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›: 𝜹 = 𝒙
𝑝
π‘₯
3 in
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑑𝛿
1
1
= (−𝑀 π‘₯ + 𝑅 π‘₯ ) + 𝐢
𝑑π‘₯ 𝐸𝐼
2
Plugging equations 𝜹 𝟎 = 𝟎 and 𝜽 𝟎 = 𝟎 into
πœƒ=
+𝐢 π‘₯+𝐢
and
𝐢 =𝐢 =0
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›
1
1
1
− 𝑀 π‘₯ + 𝑅 π‘₯
𝐸𝐼
2
6
4 in
Boundary Conditions:
𝜹 = 𝟎 and 𝜽 = 𝟎 when 𝒙 = 𝟎
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘ π‘™π‘œπ‘π‘’
𝛿=
M
𝑅
𝑀 𝑑 𝛿
1
=
= (−𝑀 + 𝑅 π‘₯)
𝐸𝐼 𝑑π‘₯
𝐸𝐼
πœƒ=
3 in
𝑀
1
1
(−𝑀 π‘₯ + 𝑅 π‘₯ )
𝐸𝐼
2
𝛿=
1
1
1
− 𝑀 π‘₯ + 𝑅 π‘₯
𝐸𝐼
2
6
:
3. Equations needed to find deflection and slope by direct integration – cont.
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑴 π’…πŸ 𝜹
=
𝑬𝑰 π’…π’™πŸ
π‘†π‘™π‘œπ‘π‘’: 𝜽 =
𝑭𝒐𝒓 πŸ‘ ≤ 𝒙 ≤ πŸ• π’Šπ’:
π’…πœΉ
𝒅𝒙
Continuity Conditions:
Slope and deflection are continuous at 𝒙 = πŸ‘ in
Use to determine constants 𝐢 and 𝐢 .
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑀 𝑑 𝛿
1
1
9
=
=
−𝑀 + 𝑅 π‘₯ − 𝑝 π‘₯ − 3π‘₯ +
𝐸𝐼 𝑑π‘₯
𝐸𝐼
2
2
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘ π‘™π‘œπ‘π‘’
πœƒ=
𝑑𝛿
1
1
1
3
9
=
−𝑀 π‘₯ + 𝑅 π‘₯ − 𝑝 π‘₯ − π‘₯ + π‘₯
𝑑π‘₯ 𝐸𝐼
2
6
2
2
+𝐢
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›
𝛿=
1
1
1
1
1
9
− 𝑀 π‘₯ + 𝑅 π‘₯ −𝑝
π‘₯ − π‘₯ + π‘₯
𝐸𝐼
2
6
24
2
4
π·π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›: 𝜹 = 𝒙
+𝐢 π‘₯+𝐢
3. Equations needed to find deflection and slope by direct integration – cont.
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑭𝒐𝒓 πŸ• ≤ 𝒙 ≤ 𝟏𝟎 π’Šπ’:
𝑴 π’…πŸ 𝜹
=
𝑬𝑰 π’…π’™πŸ
π‘†π‘™π‘œπ‘π‘’: 𝜽 =
π’…πœΉ
𝒅𝒙
π·π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›: 𝜹 = 𝒙
Use the same
process!
𝐡𝑒𝑛𝑑𝑖𝑛𝑔 π‘šπ‘œπ‘šπ‘’π‘›π‘‘:
𝑀 𝑑 𝛿
=
=β‹―
𝐸𝐼 𝑑π‘₯
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘ π‘™π‘œπ‘π‘’
πœƒ=
𝑑𝛿
=β‹―
𝑑π‘₯
→ π‘–π‘›π‘‘π‘’π‘”π‘Ÿπ‘Žπ‘‘π‘’ π‘‘π‘œ 𝑔𝑒𝑑 π‘‘π‘’π‘“π‘™π‘’π‘π‘‘π‘–π‘œπ‘›
𝛿=β‹―
This can be done by hand - but becomes tedious quickly.
In applications, we typically use point loads (not distributed
loads) to represent roller bearings supporting a shaft unless
absolutely necessary. This makes it much easier to solve!
Feedback
Let me know what is or isn’t
working!
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