ABSORPTION OF NITROGEN OXIDES INTO DILUTED AND CONCENTRATED NITRIC ACID J. B. Lefers Delft University Press I I ABSORPTION OF NITROGEN OXIDES INTO DILUTED AND CONCENTRATED NITRIC ACID T3 m o o o U1 U l BIBLIOTHEEK TU Delft P 1608 4302 C 456614 í ABSORPTION OF NITROGEN OXIDES INTO DILUTED AND CONCENTRATED NITRIC ACID PROEFSCHRIFT ter verkrijging van de graad van doctor in de technische wetenschappen aan deTechnische Hogeschool Delft, op gezag van de rector magnificus Prof. dr. ir. F. J.Kievits, v o o r e e n commissie aangewezen door het college van dekanen te verdedigen op woensdag 12 maart 1980 te 16.00 u u r d o o r Jan Bernard Lef ers scheikundig ingenieur geboren te Enschede £0 02250 Delft University Press/1980 % D0ELEHSIR.101 £ ~ Dit proefschrift is goedgekeurd door de promotor PROF. DRS. R J. VAN DEN BERG I ! Aan mijn ouders i i / i I VOORWOORD Dit proefschrift personen. i s t o t s t a n d gekomen met Langs deze weg de medewerking van een g r o o t a a n t a l w i l i k hen voor hun e n t h o u s i a s t e i n z e t h a r t e l i j k en o p r e c h t danken. In het b i j z o n d e r gaat m i j n dank u i t naar de a f s t u d e e r d e r s : Okke de Boks, Arend Bos en Jan Laverman, d i e aan d i t onderzoek hebben meegewerkt; m i j n c o l l e g a Cock van den B l e e k voor de p r e t t i g e samenwerking b i n n e n de onderzoekgroep en voor z i j n s t i m u l e r e n d e b i j d r a g e i n de discussies; a l l e medewerkers van v e r s c h i l l e n d e s e r v i c e g r o e p e n voor de v e r v a a r d i g i n g , stelling NO^- her- en v e r b e t e r i n g van de a p p a r a t u u r en de u i t v o e r i n g van de t a l r i j k e l y s e s , zonder w i e r werkzaamheden d i t p r o e f s c h r i f t zeker n i e t ana- t o t s t a n d gekomen was; Wim J o n g e l e e n en Koos Kamps voor het tekenen en v e r k l e i n e n van de figuren; S a u l Lemkowitz voor het c o r r i g e r e n van de e n g e l s e t e k s t ; Marian Wijnen manuscript. voor het z o r g v u l d i g u i t g e v o e r d e typewerk en de l a y - o u t van het C O N T E N T S SUMMARY 1 SAMENVATTING 3 1. INTRODUCTION 5 1.1 G e n e r a l remarks 5 1.2 Aim o f t h i s work 9 1.3 O u t l i n e o f t h e t h e s i s 9 References 10 2. THE ABSORPTION APPARATUS 11 2.1 I n t r o d u c t i o n 11 2.2 S e l e c t i o n o f l a b o r a t o r y a b s o r b e r 11 2.3 D e s c r i p t i o n o f the a b s o r p t i o n a p p a r a t u s 14 2.4 Mass t r a n s f e r i n a l a m i n a r f a l l i n g l i q u i d 2.4.1 film 16 Theory 16 2.4.2 E x p e r i m e n t a l 18 2.4.3 Results 2.5 Gas phase mass t r a n s f e r i n l a m i n a r p l u g flow gas streams 2.5.1 Introduction 18 19 19 2.5.2 Theory 20 2.5.3 22 Experimental 2.5.4 R e s u l t s 2.6 C o n c l u s i o n s References 23 27 28 3. SPECTR0PH0T0METRIC DETERMINATION OF NITROGEN OXIDES AND NITRIC ACID VAPOUR 30 3.1 I n t r o d u c t i o n 30 3.2 E x p e r i m e n t a l 30 3.3 R e s u l t s 33 3.4 C o n c l u s i o n s 39 References 41 4. THE ABSORPTION OF NO„/N„0_ INTO DILUTED AND 2 2 4 NITRIC ACID CONCENTRATED 42 4.1 I n t r o d u c t i o n 42 4.2 Review o f l i t e r a t u r e 42 4.2.1 A b s o r p t i o n o f NO^/I^O^ i n t o aqueous s o l u t i o n s 4.2.2 NO^/N^O^ a b s o r p t i o n i n t o c o n c e n t r a t e d n i t r i c 42 acid solutions 4.3 E x p e r i m e n t a l 48 53 4.4 R e s u l t s 55 4.4.1 The a b s o r p t i o n o f NgO^ i n t o d i l u t e d n i t r i c 4.4.2 The a b s o r p t i o n o f ^ ^4 i n t o 2 acid solutions concentrated n i t r i c 55 acid solutions 59 4.5 C o n c l u s i o n s 65 References 65 5. THE OXIDATION AND ABSORPTION OF NO BY NITRIC ACID 67 5.1 I n t r o d u c t i o n 67 5.2 Proposed mechanism 67 5.3 E x p e r i m e n t a l 70 5.4 M a t h e m a t i c a l model and r e s u l t s 70 5.5 D i s c u s s i o n 86 5.6 C o n c l u s i o n s 87 References 6. AN ABSORPTION MODEL FOR THE DESIGN OF A DILUTED NITRIC ACID ABSORBER AND METHODS TO DECREASE THE NO -CONTENT IN TAIL GASES x 6.1 I n t r o d u c t i o n 89 89 6.2 A b s o r p t i o n model f o r t h e p r o d u c t i o n o f d i l u t e d n i t r i c 6.3 Methods t o d e c r e a s e t h e NO^-content i n t a i l acid 89 gases o f n i t r i c acid plants 94 6.3.1 Wet p r o c e s s e s 95 6.3.1.1 Extended a b s o r p t i o n 6.3.1.2 H °2 s c r u b b 2 6.3.1.3 N i t r i c i n S process acid scrubbing 6.3.2 Dry p r o c e s s e s 95 95 97 100 6.3.2.1 A d s o r p t i o n 100 6.3.2.2 N o n - s e l e c t i v e r e d u c t i o n p r o c e s s e s 100 A 6.3.2.3 S e l e c t i v e r e d u c t i o n p r o c e s s e s References 101 102 APPENDIX I. THE ADDITIVITY OF RESISTANCES FOR MASS TRANSFER IN A WETTED WALL COLUMN 105 1. I n t r o d u c t i o n and g e n e r a l t h e o r y 105 2. R e s u l t s 107 3. C o n c l u s i o n s 113 References NOMENCLATURE 113 114 SUMMARY The subject of t h i s thesis into n i t r i c absorbers i s d e a l i n g with the a b s o r p t i o n o f n i t r o g e n oxides a c i d s o l u t i o n s to o b t a i n data f o r the design o f i n d u s t r i a l f o r t h e p r o d u c t i o n o f d i l u t e d and c o n c e n t r a t e d n i t r i c a c i d . From t h e l i t e r a t u r e c o n c e r n i n g t h e a b s o r p t i o n o f n i t r o g e n o x i d e s i n t o aqueous s o l u t i o n s it i s known t h a t NO, NO^, N^O^ a b s o r p t i o n . Moreover, n i t r i c and N^O^ a l l p l a y an important r o l e during the a c i d and n i t r o u s a c i d can be formed i n t h e gas phase and i n t h e l i q u i d phase. T h i s complex a b s o r p t i o n mechanism was investigated i n a specially d e s i g n e d wetted w a l l column w i t h a known facial a r e a between t h e gas phase and t h e l i q u i d phase. A l a m i n a r liquid film and a l a m i n a r p l u g flow o f t h e gas phase w i t h o u t g r a d i e n t p e r p e n d i c u l a r t o the g a s - l i q u i d wetted falling a velocity i n t e r f a c e c o u l d be r e a l i z e d w a l l column. The mass t r a n s f e r i n t h e l a m i n a r f a l l i n g i n v e s t i g a t e d by a b s o r b i n g pure carbon o inter- liquid i n the f i l m was d i o x i d e i n t o water at a temperature 20 C and at a p r e s s u r e o f 1 b a r . I t was found of t h a t w i t h i n t h e measured c o n d i t i o n s t h e l i q u i d phase mass t r a n s f e r c o u l d be d e s c r i b e d by t h e p e n e t r a t i o n theory. The gas phase mass t r a n s f e r was i n v e s t i g a t e d by a b s o r b i n g ammonia a n i t r o g e n gas stream into 2 N s u l f u r i c from a c i d s o l u t i o n s . The e x p e r i m e n t a l r e s u l t s showed a good agreement w i t h t h e t h e o r e t i c a l l y p r e d i c t e d v a l u e s d e r i v e d from t h e s o l u t i o n o f t h e G r a e t z The nitric problem. a b s o r p t i o n o f NOg/N^O^ gas m i x t u r e s from a c i d was c a r r i e d out at a temperature o f about 1 b a r . The e x p e r i m e n t a l a n i t r o g e n gas stream o o into o f 20 C and 30 C and a t a p r e s s u r e r e s u l t s c o u l d be i n t e r p r e t e d w i t h t h e f o l l o w i n g model: a) NOg and N^O^, which a r e i n c o n t i n u o u s from t h e gas phase t o the g a s - l i q u i d b) N^O^ i s t h e o n l y s p e c i e s which d i f f u s e s i n t o t h e l i q u i d c) In t h e experiments N^O^ e q u i l i b r i u m w i t h each o t h e r , diffuse interface. with d i l u t e d n i t r i c acid i s accompanied by a r a p i d pseudo f i r s t phase. (25% and 40%) t h e d i f f u s i o n o f order r e a c t i o n i n the l i q u i d phase between N 0^ and water. I t was found t h a t t h e a b s o r p t i o n r a t e o f N^O 2 into diluted n i t r i c In t h e experiments NO a c i d decreases with i n c r e a s i n g a c i d s t r e n g t h . with concentrated n i t r i c acid (63%-80%) t h e r e a c t i o n o f w i t h water can be n e g l e c t e d and N O dissolves physically a 4 ^4 l i q u i d phase. i n the 1 The s o l u b i l i t y o f N^O^ i n c o n c e n t r a t e d n i t r i c a c i d s o l u t i o n s was c a l c u l a t e d from t h e t o t a l vapour p r e s s u r e d a t a o f t h e system NgO^-HgO-HNOg. I t was found t h a t w i t h i n t h e c o n d i t i o n s s t u d i e d Henry's law i s v a l i d . s o l u b i l i t y o f NgO^ i n c o n c e n t r a t e d n i t r i c c r e a s i n g a c i d s t r e n g t h and d e c r e a s i n g The Furthermore, t h e acid increases strongly with i n - temperature. o x i d a t i o n o f NO i n a n i t r o g e n gas stream by 40%-80% n i t r i c acid o s o l u t i o n s was i n v e s t i g a t e d i n t h e wetted and 30°C. In t h e experiments experimental w a l l column a t a temperature w i t h 63% and 80% n i t r i c o f 20 C a c i d s o l u t i o n s the r e s u l t s were i n t e r p r e t e d w i t h t h e f o l l o w i n g model: a) The o x i d a t i o n r e a c t i o n t a k e s p l a c e i n t h e gas phase between NO and n i t r i c a c i d vapour and can be c o n s i d e r e d t o be i n f i n i t e l y vapour a r e t r a n s f e r r e d by m o l e c u l a r d i f f u s i o n b u l k and t h e g a s - l i q u i d f a s t . NO and n i t r i c from, r e s p e c t i v e l y , t h e gas i n t e r f a c e t o t h e r e a c t i o n zone o r p l a n e . found t h a t Danckwerts' s o l u t i o n acid f o r instantaneous I t was irreversible reactions i n the l i q u i d phase can a l s o be a p p l i e d t o gas phase r e a c t i o n s . b) The NO^ and N^O^ produced, which a r e i n continuous, e q u i l i b r i u m w i t h each o t h e r , d i f f u s e from t h e r e a c t i o n p l a n e o r zone t o t h e gas b u l k and t o t h e gas-liquid i n t e r f a c e . At t h e g a s - l i q u i d i n t e r f a c e o n l y Ng0 physically into the concentrated n i t r i c acid. Experiments partially w i t h 57% n i t r i c i n t h e l i q u i d phase. Under t h e s e c i r c u m s t a n c e s t h e gas phase r e a c t i o n a c i d vapour p r e s s u r e . In t h e experiments the f i n a l proceeds f a s t , a f a c t which may be caused by a c i d i t was found t h a t t h e o x i d a t i o n t a k e s p l a c e c o m p l e t e l y Under t h e s e c i r c u m s t a n c e s dissolves a c i d showed t h a t t h e o x i d a t i o n o f NO a l s o i s t o o slow t o be c o n s i d e r e d t o be i n f i n i t e l y the r a t h e r low n i t r i c 4 o x i d a t i o n product w i t h 40% n i t r i c i n t h e l i q u i d phase. i s mainly n i t r o u s a c i d . Based on g e n e r a l c h e m i c a l r e a c t i o n e n g i n e e r i n g c o n s i d e r a t i o n s a mathematical model was developed t o d e s c r i b e t h e a b s o r p t i o n mechanism which o c c u r s i n the absorber f o r the production of d i l u t e d n i t r i c decrease t h e amounts o f n i t r o g e n o x i d e s c o n t e n t p l a n t s were b r i e f l y 2 discussed. acid. F i n a l l y in tail v a r i o u s methods t o gases o f n i t r i c acid S A M E N V A T T I N G Dit p r o e f s c h r i f t h e e f t a l s onderwerp de a b s o r p t i e van s t i k s t o f o x i d e n t e r z u u r , hetgeen van b e l a n g i s b i j het ontwerp van industriële a b s o r b e r s de p r o d u k t i e van verdund derzoek i n salpevoor en g e c o n c e n t r e e r d s a l p e t e r z u u r . U i t een l i t e r a t u u r o n - i s g e b l e k e n d a t de a b s o r p t i e van s t i k s t o f o x i d e n i n waterige oplossingen z e e r g e c o m p l i c e e r d i s , w a a r b i j NO, N^O^, NO2 and N^O^ een b e l a n g r i j k e r o l spelen. Bovendien kunnen s a l p e t e r z u u r en s a l p e t e r i g z u u r i n de v l o e i s t o f f a s e en i n de g a s f a s e worden gevormd. Om een d e r g e l i j k g e c o m p l i c e e r d a b s o r p t i e p r o c e s t e bestuderen i s een n a t t e wand kolom o n t w i k k e l d waarin het c o n t a c t o p p e r v l a k t u s - sen g a s - en v l o e i s t o f f a s e goed bekend i s . In deze kolom kon een l a m i n a i r e s t r o ming van de v a l l e n d e v l o e i s t o f f i l m zonder en een l a m i n a i r e p r o p s t r o m i n g van de g a s f a s e snelheidsgradiënt l o o d r e c h t op het g a s - v l o e i s t o f c o n t a c t o p p e r v l a k worden v e r k r e g e n . Het s t o f t r a n s p o r t i n de l a m i n a i r v a l l e n d e v l o e i s t o f f i l m werd ondero z o c h t door z u i v e r CO^ t e a b s o r b e r e n i n water b i j een temperatuur een druk van 1 b a r . U i t de experimenten transport Het kon worden g e c o n c l u d e e r d dat het s t o f - i n de v l o e i s t o f f a s e b e s c h r e v e n kon worden door de p e n e t r a t i e t h e o r i e . stoftransport i n de g a s f a s e werd onderzocht s t i k s t o f gasstroom overeen van 20 C en i n 2 N zwavelzuur. door NH^ t e a b s o r b e r e n van een De e x p e r i m e n t e l e r e s u l t a t e n b l e k e n goed t e komen met de t h e o r e t i s c h v o o r s p e l d e waarden u i t het Graetz-model. De a b s o r p t i e van NOg/NgO^ gasmengsels van een s t i k s t o f gasstroom o o t e r z u u r werd u i t g e v o e r d b i j een temperatuur ongeveer en 30 C en een druk van 1 b a r . De e x p e r i m e n t e l e r e s u l t a t e n konden worden beschreven met het volgende model. a) N 0 en NgO^, 2 van 20 i n salpe- w e ^ k e v o o r t d u r e n d i n evenwicht zijn, d i f f u n d e r e n van de gas- f a s e naar het f a s e g r e n s v l a k . b) N 0 2 4 i s de a c t i e v e component d i e i n de v l o e i s t o f f a s e c) In de experimenten met verdund diffundeert. s a l p e t e r z u u r (25% en 40%) gaat de d i f f u s i e van N^O^ gepaard met een s n e l l e pseudo I e o r d e r e a c t i e i n de v l o e i s t o f f a s e t u s s e n N^O^ en water. van NgO^ i n verdund In de experimenten U i t de experimenten b l e e k dat de a b s o r p t i e s n e l h e i d zuur afnam b i j toenemende z u u r s t e r k t e . met g e c o n c e n t r e e r d s a l p e t e r z u u r (63%-80%) b l e e k dat de r e a c t i e t u s s e n water en ^ 0 ^ v e r w a a r l o o s d kon worden. In dat g e v a l NO lost s l e c h t s f y s i s c h op i n de v l o e i s t o f f a s e . 3 De o p l o s b a a r h e i d van N^O^ i n g e c o n c e n t r e e r d s a l p e t e r z u u r werd berekend u i t l i t e r a t u u r g e g e v e n s b e t r e f f e n d e de t o t a l e dampdruk van h e t systeem N^O^-HgOHNOg. Binnen de beschouwde c o n d i t i e s b l i j k t Verder b l i j k t de o p l o s b a a r h e i d van N 0 2 4 d a t de wet van Henry g e l d i g i s . i n geconcentreerd toe t e nemen met toenemende z u u r s t e r k t e en dalende salpeterzuur sterk temperatuur. De o x y d a t i e van NO i n een s t i k s t o f gasstroom door 40%-80% s a l p e t e r z u u r werd onderzocht i n de n a t t e wand kolom b i j een temperatuur van 20°C en 30°C. De ex- perimentele r e s u l t a t e n met 63% en 80% s a l p e t e r z u u r konden worden beschreven met het volgende model. a) De o x y d a t i e r e a c t i e v i n d t p l a a t s i n de g a s f a s e t u s s e n NO en s a l p e t e r z u u r - damp en kan a l s o n e i n d i g s n e l worden beschouwd. Salpeterzuurdamp en NO d i f funderen r e s p e c t i e v e l i j k van h e t g a s - v l o e i s t o f c o n t a c t o p p e r v l a k b u l k n a a r h e t r e a c t i e v l a k o f de reactiezöne. E x p e r i m e n t e e l en de gas- b l e e k dat Danckwerts' o p l o s s i n g e n voor i n s t a n t a n e i r r e v e r s i b e l e r e a c t i e s i n de v l o e i s t o f f a s e tevens kunnen worden t o e g e p a s t op i n s t a n t a n e g a s f a s e b) Het gevormde NOg en N^O^, welke v o o r t d u r e n d i n evenwicht z i j n , reacties. diffunderen van h e t r e a c t i e v l a k o f de reactiezöne n a a r de b u l k van de g a s f a s e en n a a r het f a s e g r e n s v l a k . Op h e t f a s e g r e n s v l a k l o s t alleen N 2 ° 4 f y s i s c h op i n de vloeistoffase. Experimenten met 57% s a l p e t e r z u u r toonden aan d a t de o x y d a t i e van NO ook gedeeltelijk niet v e r l o o p t i n de v l o e i s t o f f a s e . In d i t g e v a l kan de g a s f a s e a l s o n e i n d i g s n e l worden beschouwd, hetgeen wordt v e r o o r z a a k t salpeterzuurdampdruk. reactie door de l a g e B i j 40% s a l p e t e r z u u r v i n d t de o x y d a t i e van NO v o l l e d i g i n de v l o e i s t o f f a s e p l a a t s , w a a r b i j s a l p e t e r i g zuur h e t u i t e i n d e l i j k gevormde produkt i s . Toepassing van de algemene b e g i n s e l e n van de chemische reactorkunde op de a b s o r p t i e van s t i k s t o f o x i d e n i n s a l p e t e r z u u r r e s u l t e e r d e i n een w i s k u n d i g mo- d e l voor h e t ontwerpen van industriële a b s o r b e r s b i j de p r o d u k t i e van verdund s a l p e t e r z u u r . T e n s l o t t e werden de v e r s c h i l l e n d e m o g e l i j k h e d e n te i n afgassen 4 van s a l p e t e r z u u r p l a n t s t e v e r l a g e n met e l k a a r om h e t N O ~ g e h a l x vergeleken. 1. INTRODUCTION 1.1 GENERAL REMARKS Nitric a c i d i s one o f t h e most important production of f e r t i l i z e r s , t i o n s are s t a i n l e s s s t e e l p i c k l i n g the n i t r i c nitric acid with and metal e t c h i n g . About t h r e e - f o u r t h s o f a c i d produced i s used i n t h e f e r t i l i z e r p r o d u c t i o n o f ammonium n i t r a t e , The i n o r g a n i c a c i d s and i t i s used i n t h e d y e s t u f f s , r e s i n s and e x p l o s i v e s . F u r t h e r a p p l i c a - i n d u s t r y , mainly ammonium phosphates and compound a c i d needed i n t h e f e r t i l i z e r f o r the fertilizers. industry i s usually diluted nitric a c o n c e n t r a t i o n o f 50-70%. F o r most o t h e r a p p l i c a t i o n s , such as n i t r a t i o n r e a c t i o n s , 90-100% n i t r i c acid i s used. S i n c e t h e development o f t h e Haber-Bosch ammonia s y n t h e s i s i n 1913 n e a r l y all nitric a c i d p l a n t s a r e based on t h e o x i d a t i o n o f ammonia and t h e subsequent absorption of n i t r o g e n oxides Diluted An nitric acid production example o f a flow sheet the D.S.M. n i t r i c f o r the production of d i l u t e d n i t r i c a c i d process Ammonia mixed w i t h passed over i n t o water. i s g i v e n i n F i g . 1 (mono p r e s s u r e a i r enters a converter a platinum gauze c a t a l y s t a c i d based on system). (B) i n which t h e gas m i x t u r e i s a t a temperature o f 850-920°C. The ammonia i s o x i d i z e d t o NO a c c o r d i n g t o 4NH The + 3 50 -»• 4N0 2 + c o n v e r t e r can be o p e r a t e d (7-10 6H 0 (1) 2 at atmospheric, medium (3-5 b a r ) o r h i g h pressure b a r ) . The hot gases l e a v i n g t h e c o n v e r t e r a r e c o o l e d i n a waste heat b o i l e r t o generate cooler-condenser 2N0 + 0 2 steam. The temperature i s f u r t h e r reduced t o 20°-40°C i n a (D), and at t h e same time t h e NO formed i s o x i d i z e d t o N 0 X 2N0 2 2 (2) 5 7 12 -H 0 2 NH 3 0- B T 11 10 8 60°/. Fig. 1 The A: D.S.M. n i t r i c acid air compressor, condenser, process B: converter, E: absorption (mono-pressure C: tail column, gas system). heater, F: bleaching HNO3 D: column, cooler- G: expansion turbine. 1: air, gas 2: NH , 3: 10% NH containing 10: bleached in air, 200-2000 ppm 60% n i t r i c 4: NO, 5: N0 , 8: unbleached acid, 11: air, 12: absorber The The n i t r i c 60% n i t r i c acid, 9: NO^, some weak a c i d i s H0 2 •* 2HN0 3 + NO (3) a c i d f o r m a t i o n i s accompanied by NO i s subsequently absorbed e v o l u t i o n which i s r e - o x i d i z e d i n t o the l i q u i d a b s o r b e r the r e - o x i d a t i o n r a t e o f NO may tail i s v e r y slow, ( 2 ) . The N0 2 phase. In t h e top o f the and as a f i r s t approach be assumed t o be t h e r a t e d e t e r m i n i n g s t e p i n the a b s o r p t i o n p r o c e s s . gas, c o n t a i n i n g about 200-2000 ppm Energy i s subsequently stream i s vented t o t h e atmosphere. The 60% n i t r i c a b s o r b e r and 6 acid phase at ambient i n the gas phase by m o l e c u l a r oxygen a c c o r d i n g t o r e a c t i o n produced e n t e r s the and at the o p e r a t i n g p r e s s u r e i n the c o n v e r t e r : + 2 tail 10 volume % NOg, (E) where i t r e a c t s w i t h water i n the l i q u i d temperature 3N0 gas m i x t u r e , c o n t a i n i n g about 7: water. The water formed condenses i n the c o o l e r - c o n d e n s o r and produced. 6: weak acid, 2 N0 , x r e c o v e r e d by expansion l e a v e s the a b s o r b e r and acid this The i s heated. i n a t u r b i n e a f t e r which the gas a c i d c o n t a i n i n g some d i s s o l v e d n i t r o g e n o x i d e s l e a v e s the i s s t r i p p e d w i t h a i r i n a b l e a c h i n g column (F) . A v a r i a n t o f the mono-pressure p r o c e s s i s the d u a l p r e s s u r e p r o c e s s , at which the c o n v e r s i o n t a k e s p l a c e at a lower p r e s s u r e than the a b s o r p t i o n . In a d u a l p r e s s u r e system a n i t r o u s gas compressor i s needed. The main advantage o f f e r e d by a low p r e s s u r e i n the c o n v e r t e r i s the d e c r e a s e platinum c a t a l y s t l o s s e s . On o f the ammonia the o t h e r hand the i n v e s t m e n t s and r e q u i r e d are higher. S i m i l a r processes such as the D.S.M. n i t r i c a c i d p r o c e s s can be found i n the l i t e r a t u r e [ 1 ] . Concentrated nitric acid production There i s a s u b s t a n t i a l need f o r s t r o n g e r a c i d , p a r t i c u l a r l y f o r acid with a c o n c e n t r a t i o n i n the range o f 90-100%. Such a c i d i s , f o r example, used i n n i t r a t i o n r e a c t i o n s . However, c o n c e n t r a t e d n i t r i c p r e p a r e d by form distillation o f d i l u t e d a c i d o f 60%, a constant b o i l i n g mixture ( a z e o t r o p e ) between an a c i d E x t r a c t i v e d i s t i l l a t i o n with s u l f u r i c c o m p o s i t i o n w i t h magnesium n i t r a t e and mixture are r a t h e r e x p e n s i v e R e c e n t l y some new nitric Fig. a c i d o f 80%, a c i d process which can be d i r e c t l y NO produced i n a waste heat (B). In the c o o l e r - c o n d e n s e r (1) i s condensed and 10-12 gas m i x t u r e bar. The gas m i x t u r e 2N 0 2 NOg. + 2 column. + 0 2 - 4HN0 3 (C) a c i d at 0°C-10°C and at a p r e s s u r e o f 80%-85% n i t r i c i s converted to n i t r i c 2H 0 produced i s produced. The weak a c i d a b s o r b e r c o n t a i n s some n i t r i c T h i s can be d e c r e a s e d c o n t a i n s about 15-30% d i s s o l v e d 4 at a column (D) where the excess o f water i s r e - l e a v i n g the p h y s i c a l about 2000 ppm i n which the NgO^ ( 2 ) . Moreover, the water l e a v e s the bottom o f the d i s t i l l a t i o n i n 80%-85% n i t r i c s c r u b b i n g w i t h water. The absorber further cooled i n a i s o x i d i z e d t o NO from the c o o l e r condenser i s f e d t o a p h y s i c a l a b s o r b e r i s dissolved a c i d vapour and boiler, t h e NO some weak a c i d e n t e r s the weak a c i d d i s t i l l a t i o n 2 n i t r i c acid. by o x i d a t i o n o f ammonia i n a c o n v e r t e r o f 15°-70°C a c c o r d i n g t o r e a c t i o n The resultant t o produce c o n c e n t r a t e d d i s t i l l e d t o produce 100% temperature where N0 of the flow sheet o f the Du Pont de Nemours c o n c e n t r a t e d [ 2 ] . The a c i d o f 68% s t r e n g t h o f 68-69%. subsequent d i s t i l l a t i o n by r e a c t i o n moved. N i t r i c water methods. (A) i s , a f t e r r e c o v e r y o f energy cooler-condenser directly a c i d and a c i d o r m o d i f i c a t i o n o f the a z e o t r o p i c p r o c e s s e s have been developed 2 gives a s i m p l i f i e d nitric a c i d can not be because n i t r i c t o 200 ppm a c i d l e a v i n g the bottom o f N 2 °4• by the T h i s s o l u t i o n e n t e r s r e a c t o r (E) a c i d a t 40°-100°C w i t h a i r . (4) 7 NH 3 2~A B 6 10 <90"/.HN0 S c 3 14 c: 12 <68 °/o HNO3 Fig. 2 The Du Pont de Nemours concentrated A: converter, B: cooler-condenser, d i s t i l l a t i o n column, strong acid n i t r i c acid E: reactor, distillation C: physical F: strong dissolved diluted N^O^, acid 5: <_ 68% n i t r i c 7: 80% bleached scrubber, acid 9: 85% n i t r i c Nitric air, 14: > 90% n i t r i c acid, acid, nitric 11: NOg in air, 12: 85% n i t r i c acid 13: absorber, D: weak bleaching column, G: acid, acid solution absorber, 4: weak acid 6: 80% n i t r i c acid 8: tail to bleacher, 10: N0^ in air, to d i s t i l l a t i o n effluent 2 4 from 15: water. t h e r e a c t o r (85% n i t r i c bottom p r o d u c t [ 3 , 4 ] . The a c i d ) c o n t a i n i n g about 5-10% i s s t r i p p e d w i t h a i r i n a b l e a c h i n g column ( F ) , A f t e r the c o n c e n t r a t e d n i t r i c acid i s d i s t i l l e d t o produce 90-100% n i t r i c (80-85% n i t r i c the l i t e r a t u r e o t h e r p r o c e s s e s a r e r e p o r t e d t o produce c o n c e n t r a t e d n i t r i c a c i d such as t h e SOLNOX-process o f Ugine Kuhlmann the c o n c e n t r a t e d n i t r i c stripping a c i d . The a c i d ) i s r e c y c l e d t o t h e p h y s i c a l a b s o r b e r . In [ 5 , 6 ] , t h e SABAR-process o f Davy Powergas GmbH [ 7 , 8 ] , the HYCON-process o f Chemico C o n s t r u c t i o n Corp. 3 column, a c i d o f about 68% i s f e d t o t h e r e a c t o r t o s u p p l y the water r e q u i r e d f o r dissolved N 0 Ltd. to with gas to water or the r e a c t i o n . Note t h a t d u r i n g t h e a c i d f o r m a t i o n no NO i s formed liquid acid column. 1: 10% NH^ in air, 2: NO, 3: NO2 to physical d i s t i l l a t i o n column, process. a c i d p r o c e s s e s o f Sumitomo Chemical [1,12] and F r i e d r i c h Uhde GmbH [13]. [9,10], E n g i n e e r i n g Co. Regulations Tail of NO^ emission gases o f n i t r i c a c i d p l a n t s c o n t a i n n i t r o g e n o x i d e s which are reactants i n the formation o f photochemical p o l l u t a n t s themselves. kg NO In the U n i t e d S t a t e s the p r e s e n t e m i s s i o n l e v e l ( c a l c u l a t e d as N0„) per ton a c i d f o r new x essential smog, i n a d d i t i o n t o b e i n g p l a n t s . This i s equivalent to ppm. F o r e x i s t i n g p l a n t s a l e v e l o f 400 ppm will be r e q u i r e d . In Europe the l i m i t v a r i e s from c o u n t r y t o c o u n t r y . P r e s e n t l y f o r new v a l u e o f 400 In AIM ppm may be assumed, depending on t h e l o c a l plants a situation. OF THIS WORK the a b s o r b e r f o r the p r o d u c t i o n o f d i l u t e d as w e l l as c o n c e n t r a t e d nitric a c i d s e v e r a l r e a c t i o n s and e q u i l i b r i a o c c u r . Many i n v e s t i g a t i o n s can be i n the l i t e r a t u r e c o n c e r n i n g the a b s o r p t i o n o f N0 2 s o l u t i o n s , but the a b s o r p t i o n mechanism i s s t i l l not w e l l understood. h i a t u s i s caused m a i n l y by the f a c t important t h a t NO, N 2 °3' i n t o water and N 0 2 3 1 1 1 1 N 2°4 r o l e i n the a b s o r p t i o n p r o c e s s . Moreover, n i t r i c a c i d a r e produced a 1.3 P l a acid absorbers be a y n solutions i n v e s t i g a t e d to o b t a i n data f i r s t l y , f o r the production of n i t r i c a c i d and the d e s i g n o f s c r u b b e r s f o r the removal o f n i t r o g e n o x i d e s from nitric This In t h i s work the a b s o r p t i o n mechanism o f n i t r o g e n o x i d e s acid solutions w i l l design of i n d u s t r i a l of 1 i n the gas phase as w e l l as i n the l i q u i d phase. I n v e s t i g a - a r e p a r t i c u l a r l y poor. into n i t r i c 1 found aqueous a c i d and n i t r o u s t i o n s concerning the absorption of n i t r o g e n oxides i n t o n i t r i c for 1.5 *j about 200 1.2 is for secondly tail gases a c i d and n i t r a t i o n p l a n t s . OUTLINE OF THE THESIS A l a b o r a t o r y absorber with a w e l l d e f i n e d i n t e r f a c i a l phase and the l i q u i d phase i s developed mechanism (Chapter 2 ) . The phase i s g i v e n i n Chapter t o i n v e s t i g a t e the complex a b s o r p t i o n 3. A b s o r p t i o n measurements o f NOg/NgO^ gas a c i d are c a r r i e d out r e s u l t s a r e d e s c r i b e d i n Chapter a b s o r p t i o n mechanism o f NO by n i t r i c 4. gas mixtures i n the l a b o r a t o r y In Chapter 5 an o x i d a t i o n - a c i d s o l u t i o n s i s proposed. Experimental r e s u l t s a r e compared w i t h t h e t h e o r e t i c a l l y p r e d i c t e d v a l u e s . Chapter a mathematical gas q u a n t i t a t i v e a n a l y s i s o f n i t r o g e n o x i d e s i n the i n t o d i l u t e d and c o n c e n t r a t e d n i t r i c a b s o r b e r . The a r e a between t h e 6 gives model f o r the d e s i g n o f a d i l u t e d n i t r i c a c i d a b s o r b e r based g e n e r a l c h e m i c a l r e a c t i o n e n g i n e e r i n g c o n s i d e r a t i o n s . At the end o f this on c h a p t e r v a r i o u s methods t o d e c r e a s e acid plants are b r i e f l y the N0 discussed. F i n a l l y x content intail gases o f n i t r i c i n Appendix 1 t h e a d d i t i v i t y o f i n d i v i d u a l phase r e s i s t a n c e s f o r mass t r a n s f e r i n the l a b o r a t o r y absorber i s discussed. REFERENCES 1. H o n t i , G.D., The N i t r o g e n I n d u s t r y , Akademia K i a D6, Budapest, 1976. 2. Du Pont de Nemours, B r i t . 3. Franck, H.H. and Schirmer, 1419645, 1975, December 31. W., Z. Elektrochem. ,1950, 54, 254. 4. Shneerson, A.L., M l n o v i c h , M.A. F i l i p p o v a , Zh.M. and P l a t o n o v , P.A., J. Appl. Chem. USSR (Engl. Transl. ) , 1965, 38, 1627. 5. Ugine Kuhlmann, Ger. O f f e n . 2128382, 1971, December 23. 6. Anon., Nitrogen No. 106, , 1977, M a r c h / A p r i l , 35. 7. Anon., Hydrocarbon 8. H e l l m e r , Process. , 1975, November, 164. L., Chem. Eng., 1975, December, 98. 9. Newman, D.J. and K l e i n , L.A., Chem. Eng. Progr., 1972, 68, 62. 10. Chemico C o n s t r u c t i o n Corp., U.S. P a t e n t 3542510, 1970, November 24. 11. Komiyama, Y., Hydrocarbon D., O h r u i , T. and S a k a k i b a r a , Process., A p r i l , 145. 12. Sumitomo Chemical Co. L t d . , Ger. Offen. 2125677, 1971, December 2. 13. F r i e d r i c h Uhde GmbH, Ger. O f f e n . 2148329, 1973, A p r i l 5. 10 1972, 2. THE ABSORPTION APPARATUS 2.1 INTRODUCTION A b s o r p t i o n phenomena a r e commonly s t u d i e d i n a b s o r b e r s w i t h a w e l l d e f i n e d interfacial of a r e a between gas i n d u s t r i a l equipment and liquid i n o r d e r t o o b t a i n d a t a f o r the (packed beds and p l a t e columns). c o n c e r n i n g the a b s o r p t i o n o f n i t r o g e n o x i d e s i n t o n i t r i c From l i t e r a t u r e gas and [1, i s necessary. a l a b o r a t o r y absorber with a w e l l d e f i n e d i n t e r f a c i a l liquid occur i n v e s t i g a t e such a complex a b s o r p t i o n mechanism on l a b o r a t o r y s c a l e a s p e c i a l d e s i g n o f the a b s o r p t i o n apparatus t h i s Chapter data acid solutions i t i s known t h a t gas phase r e a c t i o n s as w e l l as l i q u i d phase r e a c t i o n s may 2,3,34,35,36,37], To design i s developed i n which gas a b s o r p t i o n w i t h In a r e a between simultaneously o c c u r r i n g gas phase r e a c t i o n s can be s t u d i e d . L i q u i d phase and gas phase mass t r a n s f e r behaviour i n t h i s a b s o r p t i o n apparatus a b s o r b i n g pure CO^ i n t o water and NH^ a c i d s o l u t i o n s and i n t o water. The from i s i n v e s t i g a t e d s e p a r a t e l y by a n i t r o g e n gas stream r e s u l t s are compared w i t h the into sulfuric theoretically predicted values. 2.2 SELECTION OF LABORATORY ABSORBER S e v e r a l types o f l a b o r a t o r y a b s o r b e r s can be found i n the l i t e r a t u r e [4]. Table 1 g i v e s a survey o f the normal o p e r a t i n g c o n d i t i o n s o f v a r i o u s a b s o r b e r s . To i n v e s t i g a t e gas r e a c t i o n s the b e h a v i o u r a b s o r p t i o n w i t h s i m u l t a n e o u s l y o c c u r r i n g f a s t gas o f the a b s o r b e r has t o be l i q u i d phase and the gas phase. In a c o n t i n u o u s may "ideal" phase i n r e l a t i o n to the f l o w i n g system f a v o u r e d cases be: a) complete m i x i n g i n the l i q u i d phase and i n the gas phase, so t h a t b u l k c o n c e n t r a t i o n s i n each phase a r e u n i f o r m (and e q u a l t o the the outlet concentration). b) p l u g f l o w o f t h e gas phase and the l i q u i d phase w i t h o u t g r a d i e n t p e r p e n d i c u l a r t o the g a s - l i q u i d a velocity interface. 11 LAMINAR JET WETTED WALL COLUMN LIQUID WETTED SPHERE LIQUID GAS À 1 STRING OF WETTED SPHERES ROTATING DRUM LIQUID g° LIQUID area cm cm laminar half parabolic velocity listribution 'flow conditions of the gas phase turbulent laminar absorption penetration model model > 100 a l s o as batch reactor -0.25 diameter ; 11,4 lenrjht 12.4 laminar u n i f orrr, velocity liquid BAND 10 flow conditions of the liquid phase gas ^ i 4M- time of exposure of f r e s h liquid elements t o gas in seconds interfacial , 2 5 FILM gas It STIRRED CELL GAS gas I MOVING BAND laminar uniform velocity turbulent laminar turbulent penetration model penetration model turbulent laminar turbulent penetration or film turbulent penetration model penetratio model film model model moderate general reference Table [4,5,6] [4,7,8,9,33] [4,16,17,1a] [4,10,lî] [4,12,lJ] 1 A comparison of various Ad a ) . A c o n t i n u o u s l y laboratory stirred c e l l w i t h independent c o n t r o l o f t h e a g i t a t i o n r a t e s i n t h e gas phase and i n t h e l i q u i d complete m i x i n g . To i n s u r e absorbers a smooth phase may be s u i t a b l e f o r r e a l i z i n g i n t e r f a c e excessively high s t i r r e r have t o be a v o i d e d e s p e c i a l l y i n t h e l i q u i d phase. T h i s for t h e maintenance o f u n i f o r m i t y Godfrey o f the bulk c o n c e n t r a t i o n [16] s t u d i e d m i x i n g phenomena o f t h e l i q u i d w i t h and w i t h o u t b a f f l e s by u s i n g t r a c e r techniques. liquid for the l i q u i d 12 i n the l i q u i d phase i n t h e s t i r r e d phase. phase. cell The m i x i n g time was found i n the l i q u i d i f t h e m i x i n g time i s l e s s than 3% o f t h e average r e s i d e n c e the speeds critical phase i n a s t i r r e d t o be 2-5 seconds. G o d f r e y [16] assumed t h a t u n i f o r m i t y realized f a c t o r may be c e l l . T h i s means a r a t h e r b u l k was time o f long residence time M i x i n g i n the gas phase i s much l e s s c r i t i c a l r a t e s which can be a p p l i e d without Very little i n f o r m a t i o n can be i n the gas phase i n s t i r r e d c e l l s . the gas phase was t o the h i g h e r agitation d i s t u r b i n g the smooth g a s - l i q u i d found interface. i n the l i t e r a t u r e c o n c e r n i n g m i x i n g Sada et a l [17] time o f about 10 seconds and w i t h a s t i r r e r cell due speed times found t h a t at a r e s i d e n c e o f 100 c o m p l e t e l y mixed. The most important rev/min the b u l k o f advantage o f the i s t h a t the d e s c r i p t i o n o f a b s o r p t i o n phenomena can be based stirred on the two- f i l m t h e o r y , which means t h a t even f o r complex mechanisms r a t h e r s i m p l e mathem a t i c a l e x p r e s s i o n s a r e o b t a i n e d . On mental r e s u l t s i s r a t h e r low. r e a c t i o n o f NO with n i t r i c the o t h e r hand the a c c u r a c y o f the e x p e r i - F u r t h e r i t s h o u l d be n o t e d t h a t the gas a c i d vapour i n the p r e s e n c e phase of l i q u i d n i t r i c acid produces water, which condenses on the w a l l s o f the gas compartment. T h i s i s an unrealistic situation for industrial absorbers such as packed beds and plate columns. Ad b ) • P l u g flow o f the gas phase and wetted gas w a l l column stream [7,19,20,21] the l i q u i d phase can be r e a l i z e d i n which an i d e a l falling liquid are f l o w i n g l a m i n a r and c o c u r r e n t l y i n a v e r t i c a l v e l o c i t y p r o f i l e o f the gas stream i n the wetted f i l m and tube. A tube can be c r e a t e d by f i l m e q u a l t o the gas v e l o c i t y . flow model i s p r e s e n t e d the v e l o c i t y d i s t r i b u t i o n ideal laminar f a l l i n g liquid film i s h a l f p a r a b o l i c , p l u g f l o w o f the f i l m can be assumed i f the p e n e t r a t i o n depth compared t o the f i l m t h i c k n e s s . In t h i s way a flat c h o o s i n g the s u r f a c e v e l o c i t y o f t h e l i q u i d i n F i g . 1. A l t h o u g h in a o f the a b s o r b i n g gas The i n an liquid i s small the f o l l o w i n g advantages can be obtained: 1. Known hydrodynamic b e h a v i o u r 2. F l a t o f the l a m i n a r f a l l i n g v e l o c i t y p r o f i l e o f the l a m i n a r f l o w i n g gas liquid stream film. without v e l o c i t y d i s t r i b u t i o n p e r p e n d i c u l a r t o the g a s - l i q u i d interface. 3. E q u a l c o n t a c t time v a l u e s i n t h e a b s o r p t i o n apparatus o f the gas and the l i q u i d a phase phase. 4. The mass t r a n s f e r i n the gas phase and a molecular d i f f u s i o n process l i q u i d phase can be d e s c r i b e d by i n r a d i a l d i r e c t i o n . Because o f the equal v e l o c i t i e s o f the gas phase and the l i q u i d phase, t h e r e i s z e r o drag at the i n t e r f a c e and no t r a n s f e r can be i n f l u e n c e o f the moving i n t e r f a c e on the mass expected. A b s o r p t i o n phenomena i n wetted w a l l columns a r e commonly d e s c r i b e d w i t h p e n e t r a t i o n t h e o r y , and w i t h complex a b s o r p t i o n mechanisms t h i s may difficult mathematical e x p r e s s i o n s . On lead the o t h e r hand, the r e s u l t s w i t h w a l l columns are a c c u r a t e ( T a b l e 1 ) . The water produced by t h e gas the to wetted phase 13 r e a c t i o n o f NO and n i t r i c this situation The a c i d vapour condenses on t h e l i q u i d i s realistic f o r the absorption process in industrial mean advantages o f a wetted w a l l column compared t o a s t i r r e d studying the absorption o f nitrogen oxides accuracy in i n t e r f a c e and and t h e f a c t industrial into n i t r i c t h a t a b e t t e r correspondence w i t h absorbers absorbers. cell for a c i d are the higher the absorption process may be r e a l i z e d . On t h e c o n t r a r y t h e m a t h e m a t i c a l d e s c r i p t i o n o f t h e a b s o r p t i o n p r o c e s s i n wetted w a l l columns i s more d i f f i c u l t than i n s t i r r e d c e l l s . c h o i c e between b o t h l a b o r a t o r y a b s o r b e r s use Although the i s rather arbitrary i t was d e c i d e d t o a wetted w a l l column f o r s t u d y i n g t h e a b s o r p t i o n mechanism o f n i t r o g e n oxides into n i t r i c acid solutions. liquid film gas \ e ( y R fc -r r Fig. I Flow model and coordinate system. 2.3 DESCRIPTION OF THE ABSORPTION APPARATUS The wetted w a l l column i s s c h e m a t i c a l l y p r e s e n t e d upper and lower s t a i n l e s s s t e e l c a l m i n g The upper c a l m i n g gas eddies section contains and t o c r e a t e a f l a t the upper c a l m i n g (glass) with section f i t s i n F i g . 2. I t c o n s i s t s o f an s e c t i o n each w i t h a l e n g t h o f 25.0 cm. a porous s t a i n l e s s s t e e l filter t o suppress v e l o c i t y p r o f i l e o f t h e gas. The lower end o f i n t o the top of a c y l i n d r i c a l absorption an i n n e r diameter o f 3.45 cm. The l e n g t h o f t h e g l a s s cylindrical a b s o r p t i o n column i s 13.0 cm, 33.0 cm and 50.0 cm. The l i q u i d f i l m was duced t o t h e wetted w a l l column t h r o u g h an a d j u s t a b l e a n n u l a r slit, normally o f t h e same w i d t h (^0.4 mm) as t h e t h i c k n e s s o f t h e l i q u i d f i l m c o v e r i n g t h e i n n e r s u r f a c e o f t h e tube flowed 14 column intro- which i s f i l m . The down and was i n c l i n e d t o an a n n u l a r p o o l w i t h a s m a l l s u r f a c e a r e a . In t h i s way t h e gas was s e p a r a t e d the l i q u i d . The l i q u i d level from i n t h e r e s e r v o i r was kept on a c o n s t a n t h e i g h t by means o f a l e v e l c o n t r o l l e r . P r e s s u r e taps were l o c a t e d 11 cm above t h e wetted w a l l s e c t i o n and 11 cm under t h e wetted w a l l s e c t i o n . Temperatures o f t h e i n - and o u t g o i n g gas and l i q u i d were measured by means o f thermocouples. 2.4 MASS TRANSFER IN A LAMINAR FALLING LIQUID FILM The p h y s i c a l a b s o r p t i o n r a t e o f a pure gas i n t o an i d e a l falling liquid film may under c e r t a i n c o n d i t i o n s be d e s c r i b e d by t h e t h e o r y o f p e n e t r a t i o n . In o r d e r t o check t h e hydrodynamic b e h a v i o u r d e s c r i b e d wetted of the l i q u i d film i n the p r e v i o u s l y w a l l column,experiments were c a r r i e d out by a b s o r b i n g COg into water. The measured a b s o r p t i o n r a t e s were compared w i t h t h e v a l u e s p r e d i c t e d by the p e n e t r a t i o n t h e o r y . 2.4.1 Theory The p h y s i c a l a b s o r p t i o n o f a pure gas i n t o a l a m i n a r f a l l i n g liquid f i l m may under c e r t a i n c o n d i t i o n s be c o n s i d e r e d as a n o n - s t a t i o n a r y d i f f u s i o n p r o c e s s i n a s e m i - i n f i n i t e medium. The a b s o r p t i o n p r o c e s s following equation: dt The i s then d e s c r i b e d by t h e initial dx and boundary c o n d i t i o n s a r e t = 0 X > 0 t > 0 X = 0 t > 0 X = C l = °l,o C 0 0 C £ £,i = °SL,o The s o l u t i o n of t h i s equation i s : The a b s o r p t i o n r a t e can be found be d i f f e r e n t a t i o n o f e q u a t i o n ( 5 ) : 3C i ' " it* 16 (2) (3) (4) The amount o f gas absorbed p e r u n i t o f s u r f a c e a r e a d u r i n g c o n t a c t time T i s g i v e n by: m(T) = 2 ( C . - C £ For an i d e a l vertical laminar l o ) V* — TT 1 falling (7) liquid f i l m without ripples f l o w i n g down a tube we have: _ _h_ (8) v s , = 2 (g/3V) s [ - J (9) 3V<j> \ 1/3 B 6 ( f=l-igTJ A laminar equation falling liquid f i l m has a h a l f p a r a b o l i c v e l o c i t y (7) can o n l y be a p p l i e d i f t h e gas p e n e t r a t e s whose v e l o c i t y does n o t d i f f e r that penetration 0 ) d i s t r i b u t i o n and into a l i q u i d layer t o o much from t h e s u r f a c e v e l o c i t y . T h i s depth o f t h e a b s o r b i n g 1 implies gas i s s m a l l compared t o t h e f i l m thickness. According infinitely t o N i j s i n g [5] t h e l i q u i d f i l m can be c o n s i d e r e d t o be 2 2 deep i f D ^ T / S f < 0.04. In o u r experiments D ^ T / S f i s s m a l l e r than 0.065, and t h e d e v i a t i o n from e q u a t i o n (7) i s about 0.15%. The f o r m a t i o n falling a d e v i a t i o n from t h e steady film relationship contact film through a s l i t f o r the v e l o c i t y given time i s n e g l i g i b l e thickness order introduces i n equation i f the f i l m height (9). I t s e f f e c t on t h e t o t a l [ 5 , 7 ] . The c o r r e c t i o n needed f o r t h e end e f f e c t i s g e n e r a l l y an o f magnitude more. found t h a t t h e s e r i p p l e s g i v e no important R i p p l e s cause some m i x i n g penetration theory and C l e g g and g i v e enhanced mass t r a n s f e r r a t e s compared t o t h e ("Teepol") t o t h e a b s o r b i n g a d d i t i o n a l r e s i s t a n c e t o mass t r a n s f e r A falling film. Portalski increase of the i n t e r f a c e . [ 2 4 ] . These r i p p l e s a r e e l i m i n a t e d by a d d i n g o f s u r f a c e a c t i v e agents an state i s more than about 20 times t h e In p r a c t i c e some r i p p l e s may appear on a f a l l i n g [23] of a f i l m has a stagnant s m a l l amounts l i q u i d without introducing [5,7,8]. surface with o f a few cm above t h e In t h i s neglected h has t o be c o r r e c t e d by s u b s t r a c t i n g t h e h e i g h t and t h e t o t a l h e i g h t stagnant a height l e v e l o f the r e c e i v i n g l i q u i d . surface the absorption can be o f t h i s end e f f e c t [ 5 ] . 17 2.4.2 Experimental O r d i n a r y d i s t i l l e d water c o n t a i n e d i n an overhead t o the a b s o r b e r shown i n F i g . 2. o b t a i n e d which was necessary a b s o r b e r was 34.9 15.9, vacuum, and 0.05% a constant f o r a smooth f i l m . The and 51.9 cm. The water was by weight o f " T e e p o l " was e l i m i n a t e r i p p l e s o f the l i q u i d water vapour at the e x p e r i m e n t a l w a l l column. The In t h i s way r e s e r v o i r was f i l m . CO^ 2 flow column l e n g t h o f completely gravity was the degassed by high added t o t h e water i n o r d e r to from a c y l i n d e r was temperatures CX> a b s o r p t i o n r a t e was liquid f e d by saturated with and then s u p p l i e d t o the wetted measured from the d e c r e a s e o f the C0 2 volume at c o n s t a n t p r e s s u r e w i t h a soap f i l m i n a c a l i b r a t e d tube a c c o r d i n g t o N i j s i n g [5]. 2.4.3 Results In o r d e r to check the hydrodynamic b e h a v i o u r o f the l i q u i d f i l m the e x p e r i m e n t a l a b s o r p t i o n r a t e s were compared w i t h the r a t e s p r e d i c t e d by the p e n e t r a t i o n t h e o r y . In our experiments the c o l l e c t i n g l i q u i d the h e i g h t o f the stagnant r e s e r v o i r was found t o be 1.6 d a t a found by Lynn et a l [8-10] and N i j s i n g Regression l i n e through f i l m formed above cm which agrees w i t h the [ 5 ] . In t h i s p a r t o f the f i l m a b s o r p t i o n r a t e can be n e g l e c t e d . A p l o t o f m ( T ) give a s t r a i g h t liquid the v e r s u s ^ ( h - AlO/v^ s h o u l d the o r i g i n w i t h a s l o p e o f 2C^ iy^jj/^" a n a l y s i s shows t h a t the d e v i a t i o n o f the e x p e r i m e n t a l 3 )• points i s always l e s s than 2% and the upper bound and the lower bound o f the 95% -5 2 c o n f i d e n c e i n t e r v a l f o r the i n t e r c e p t was r e s p e c t i v e l y 0.155 x 10 kg/m and -5 2 -0.102 x 10 kg/m . The upper bound o f the 95% c o n f i d e n c e i n t e r v a l o f the "™™ —5 2 4 s l o p e 2C„ WD./l was found t o be, r e s p e c t i v e l y , 7.97 x 10 kg/m .sec and 2 4 -5 2 4 7.68 x 10~ kg/m .sec which agrees w i t h the v a l u e o f 8.04 x 10 kg/m .sec 5 found by N i j s i n g Hence i t was [5]. concluded t h a t the a b s o r p t i o n r a t e i n the l i q u i d phase i s w e l l p r e d i c t e d by the p e n e t r a t i o n t h e o r y and liquid 18 t h a t the hydrodynamic b e h a v i o u r f i l m agrees w e l l w i t h the t h e o r e t i c a l model. of the 12 Fig. 3 Absorption rate of CO^ into water as a function of the contact time (P = 1.013 bar, t = 20°C). Symbol h (cm) A 15.9 0 34.9 V 51.9 2.5 GAS PHASE MASS TRANSFER IN LAMINAR PLUG FLOW GAS STREAMS 2.5.1 The Introduction effect laminar o f gas and l i q u i d flow r a t e s on t h e gas phase mass t r a n s f e r i n gas streams was t h e o r e t i c a l l y and e x p e r i m e n t a l l y columns and r e c t u a n g u l a r g a s - l i q u i d flow I f however t h e gas v e l o c i t y i s u n i f o r m s t u d i e d i n wetted w a l l [7,20,22,25,26]. and i s equal t o the surface v e l o c i t y o f t h e l i q u i d , no i n f l u e n c e o f t h e moving i n t e r f a c e on t h e gas phase mass t r a n s f e r can be e x p e c t e d . S t r i c t l y s p e a k i n g t h i s i s t r u e when t h e r e i s zero 19 drag at t h e i n t e r f a c e . H i k i t a and I s h i m i situation i n wetted w a l l numbers. Dekker [22] s u p e r f i c i a l l y columns, but no i n f o r m a t i o n [7] i n v e s t i g a t e d t h e a b s o r p t i o n studied i s given this at h i g h Graetz-numbers from 135 up t o 245 i n a w e t t e d w a l l column which was in a s p e c i a l way t o c r e a t e a f l a t his measured a b s o r p t i o n rates with the t h e o r e t i c a l l y p r e d i c t e d values t r a n s f e r which was not e x p e r i m e n t a l l y In t h i s p a r t constructed v e l o c i t y p r o f i l e o f t h e gas. Comparison o f however, based upon t h e assumption o f a s m a l l described Graetz- o f ammonia i n t o water at confirmed. t h e s e gaps o f i n f o r m a t i o n i. < are i n v e s t i g a t e d i n the p r e v i o u s l y wetted w a l l column ( F i g . 2) by a b s o r b i n g stream i n t o water and s u l f u r i c was, l i q u i d phase r e s i s t a n c e f o r mass ammonia from a n i t r o g e n gas a c i d s o l u t i o n s . The measured mass t r a n s f e r r a t e s are compared w i t h t h e t h e o r e t i c a l l y p r e d i c t e d rates. 2.5.2 Theory Gas and l i q u i d a r e assumed t o flow c o - c u r r e n t l y and i n a l a m i n a r way i n a v e r t i c a l wetted w a l l column. The gas v e l o c i t y i s assumed t o be u n i f o r m out t h e column and e q u a l t o t h e s u r f a c e model and t h e c o - o r d i n a t e relevant physical properties gas remain c o n s t a n t . 3C 2 6 8 = D ( g 3h ^ 3r l 2 + 1 r w i t h t h e boundary and i n i t i a l h=0 and t h a t mass t r a n s f e r from t h e h>0 E 3r ) ' should be p a i d C =C g g>o 3C /3r = 0 g,o i n which J - -c C . 6 , 1 g,i and J o that = 2 E , the i n t e r f a c e c o n c e n t r a t i o n n=l r ITjTÜT n 1 are Bessel n (14) g. i C o (13) =C g to the fact (12) g C . along the f i l m . According g. i the s o l u t i o n of these equations i s : C (h,r) value (11) conditions: r = R - <$„ f have a c o n s t a n t c in radial 3C 0 < r < R - 6, f r = 0 h > 0 Attention flow a l l the t h e d i f f u s i o n e q u a t i o n can be w r i t t e n as: 3C v 20 f i l m . The i n F i g . 1. Assuming t h a t phase t o t h e l i q u i d phase t a k e s p l a c e by m o l e c u l a r d i f f u s i o n o n l y direction, [32] v e l o c i t y o f the l i q u i d system a r e g i v e n through- should t o Carslaw and J a e g e r . -D 2 h a . V \ i r r ' - p p - 7 f functions of the f i r s t v^R-ö,) ' k i n d and, r e s p e c t i v e l y , o f the z e r o and f i r s t W The = first order, while a are the roots of the equation 0 ( 1 6 ) e i g h t r o o t s a r e g i v e n i n T a b l e 2. a 1 = 2.4048 = 5.5201 a 3 = 8.6537 a 4 = 11.7915 g = 14.9309 a a a . = 18.0711 o a = 21.2116 ? a = 24.3525 o Table 2 First eight eigenvalues The b u l k average value of C (h,r) g H-S C (h) = From e q u a t i o n s g ( h ) _ C -S C (15) and (17) t h e v a l u e o f g i § ^ S,o r.C ( h , r ) d r - C g,i (17) J 2 f C f » (R-6 ) on a g i v e n h e i g h t h i s : I 1 » = 4Z n=l — a n a n v c g ( n ) i s obtained. \ exp ( - - 5 — J V Gz (18) ' i n which Gz i s t h e G r a e t z number d e f i n e d as G The z ( = ^DTE g average mass t r a n s f e r c o e f f i c i e n t k^ between t h e i n l e t 1 9 ) and o u t l e t o f t h e mass t r a n s f e r s e c t i o n may be d e f i n e d i n terms o f a l o g a r i t h m i c mean d r i v i n g f o r c e as f o l l o w s : -ir(R-Ô.) i _ _ (C -C . ) - ( C (h)-C v (C -C ( h ) ) = k 2Tf(R-6" ) h x — ' ° s g.o g ft i r— *" -.(h) - C g 8 , 1 g .) (20) - c o g,i 21 A f t e r s u b s t i t u t i o n o f e q u a t i o n (18) i n e q u a t i o n (20) the average number can be w r i t t e n G z o o = - In Z IT Sh =1 Sherwood as: 4 a n 2 , a TT . ( - — Gz exp (2D r I f the G r a e t z number i s l a r g e r than about t o be i n f i n i t e l y 150 the gas phase may deep, and t h i s s i t u a t i o n c o r r e s p o n d s w i t h the p e n e t r a t i o n t h e o r y . Under t h i s c o n d i t i o n t h e l o g a r i t h m i c average represented Sh g Sherwood number may be as: Gz / — In I = be c o n s i d e r e d e)"* J The d e v i a t i o n o f e q u a t i o n (21) w i t h e q u a t i o n (22) at G r a e t z numbers l a r g e r 150 i s s m a l l e r than 2.5.3 The 6%. Experimental absorbing l i q u i d c o n t a i n i n g 0.05% same way ( d i s t i l l e d water, by weight IN s u l f u r i c " T e e p o l " was as d e s c r i b e d f o r the CO^ a c i d and 2N sulfuric meted a b s o r p t i o n experiments. w i t h f l o w c o n t r o l l e r s . The were determined capillary The experimental from cylinders gas f l o w r a t e s o f ammonia and n i t r o g e n from the p r e s s u r e drop a c r o s s a c a l i b r a t e d s t a i n l e s s steel t u b i n g immersed i n a t h e r m o s t a t i c a l l y c o n t r o l l e d water b a t h m a i n t a i n e d at 20°C. A f t e r m i x i n g the ammonia and n i t r o g e n gas m i x t u r e was streams the l e d i n c o - c u r r e n t flow through the wetted w a l l column. The r a t e o f the gas m i x t u r e was was acid) f e d t o the wetted w a l l column i n the equipment i s shown i n F i g . 4. Ammonia and n i t r o g e n were s u p p l i e d and chosen i n such a way e q u a l t o the s u r f a c e v e l o c i t y o f the l i q u i d t h a t the average gas film. c o n c e n t r a t i o n o f ammonia i n the i n g o i n g gas stream was flow In our experiments varied determined + 4 by adding 0.1N sulfuric a n a l y s e d i n the same way. s u l f u r i c a c i d was d e v i a t i o n was 22 c o n t e n t o f the i n - and o u t g o i n g l i q u i d In the experiments was reaction was w i t h water a known amount o f 0.1 sample t o p r e v e n t d e s o r p t i o n o f ammonia. the ammonia a b s o r p t i o n c o u l d be e s t a b l i s h e d , and found t o be l e s s than by a c i d t o a gas sample and then a n a l y s i n g on added t o the l i q u i d A mass b a l a n c e around the from 2% t o 10% c o n t e n t by means o f a c o l o r i m e t r i c method based on the B e r t h e l o t i n an A u t o - A n a l y z e r . The NH^ gas velocity volume. The c o n c e n t r a t i o n o f ammonia i n the i n - and o u t g o i n g gas streams NH than 1.5%. the N rfn.T. - g , Fig'. 4 ""Vo-c Expérimental set-up for ammonia absorption experiments in a wetted wall column. 2.5.4 The Results a b s o r p t i o n o f ammonia i n t o s u l f u r i c a c i d s o l u t i o n s i s accompanied w i t h fast chemical r e a c t i o n i n the l i q u i d phase. The ammonia i s e q u a l does not to zero absorbing i n t e r f a c e concentration of i f an i n c r e a s e o f the a c i d i t y o f t h e a b s o r b i n g f u r t h e r i n c r e a s e the a b s o r p t i o n r a t e . E x p e r i m e n t s w i t h water, s u l f u r i c a c i d and 2N s u l f u r i c a c i d showed no concluded t h a t d u r i n g the a b s o r p t i o n o f ammonia i n t o 2N (18) and liquid, and i s p o s s i b l e . The the r e s u l t s were compared w i t h c o n t a c t time v a l u e s between gas seconds and i n the i n g o i n g gas stream from 2.3% up t o 10.5% a time the l i q u i d were v a r i e d from 0.25 t o 1.2 and a b s o r p t i o n r a t e s i n 2N t h e o r e t i c a l l y d e r i v e d e x p r e s s i o n s . The up the sulfuric s u l f u r i c a c i d s o l u t i o n s were i n v e s t i g a t e d as a f u n c t i o n o f the c o n t a c t v a l u e s between gas IN 3). a c i d s o l u t i o n s the i n t e r f a c e c o n c e n t r a t i o n o f ammonia i s e q u a l t o z e r o , f u r t h e r s i m p l i f i c a t i o n of equation liquid i n f l u e n c e o f the a c i d i t y o f l i q u i d on the a b s o r p t i o n r a t e (see T a b l e Hence i t was a and the c o n c e n t r a t i o n o f ammonia by volume. 23 C total g,o % vol water bar s m/sec C (h) g C S,o 2 72 1 184 0 543 0.516 2 71 1 191 0 539 0.479 2NH S0„ 2 4 2 76 1 201 0 537 0.505 water 4 85 1 095 0 399 0.424 4 84 1 096 0 400 0.430 4 93 1 111 0 401 0.415 1NH S0 2 4 o 1NH S0 2 4 2NH-S0. 2 4 Table V pressure 3 Influence of the acidity ammonia into wall of the liquid water and sulfuric column with a height acid phase on the absorption solutions rate of at 20°C in a wetted of 51.9 cm and with an inner diameter of 3.45 cm Due t o t h e a b s o r p t i o n o f ammonia from t h e gas phase i n t o t h e l i q u i d the gas v e l o c i t y d e c r e a s e s . Therefore at Graetz e x c e s s i v e l y h i g h ammonia c o n c e n t r a t i o n s the maximum ammonia c o n c e n t r a t i o n by phase numbers s m a l l e r t h a n 100 i n t h e gas phase s h o u l d be a v o i d e d , i n these and experiments was t h e r e f o r e about 5% volume. In t h e experiments w i t h 2N s u l f u r i c a c i d t h e stagnant liquid f i l m above t h e r e c e i v i n g l i q u i d was o b s e r v e d t o be about 2.0 cm. F o r a h i g h l y s o l u b l e gas such as ammonia i n s u l f u r i c the stagnant absorption liquid acid solutions, i t i s doubtful f i l m may be n e g l e c t e d dioxide experiments. From l i t e r a t u r e d a t a stagnant i f the absorption rate i n as was done i n t h e carbon [27,28] i t i s known t h a t t h e e v a p o r a t i o n water s u r f a c e i n t o d r i e d a i r f l o w i n g a c r o s s this surface rate of a i s strongly reduced by t h e a d d i t i o n o f s m a l l amounts o f s u r f a c e a c t i v e agents. Long s t r a i g h t - c h a i n a l c o h o l s , f o r example, may reduce t h e e v a p o r a t i o n 12% o f t h e r a t e a t a c l e a n water s u r f a c e . D.W. Thompson [29] found t h a t amounts o f s u r f a c e a c t i v e agents d e c r e a s e t h e a b s o r p t i o n water i n an u n s t i r r e d c o n t a i n e r . E x p e r i m e n t s w i t h decanol 24 r a t e t o only small r a t e o f ammonia i n t o 1 - o c t a d e c a n o l and 1-hexa- showed a r e d u c t i o n o f r e s p e c t i v e l y 41% and 51% i n t h e a b s o r p t i o n rate. c P g.o % by volume bar 0 .782 3.77 1 295 0 0134 0 .772 2 31 1 276 0 0136 0 .780 1 193 0 0167 0 739 5 35 1 189 0 0167 0 .731 2 45 1 208 0 0161 0 744 1 113 0 0194 0 700 1 143 0 0196 0 694 1 113 0 0234 0 683 4 72 1 107 0 0237 0 688 5 34 1 117 0 0225 0 690 5. 20 1 092 0 0262 0 653 5. 49 1 092 0 0256 0 658 4. 05 1 215 0 0391 0 593 5. 30 1 117 0 0567 0 541 4. 53 1 120 0 0571 0 527 2. 74 1 200 0 0621 0 503 2. 78 1 201 0 0626 0 507 4. 98 1. 111 0 0891 0 419 4. 88 1. 111 0 0908 0 411 Absorption experiments of NH„ into acid acid solution coefficient at 20 C liquid film f o r the a b s o r p t i o n o f ammonia (Ah = 1.5 cm), and t h e G r a e t z numbers were c o r r e c t e d For the c a l c u l a t i o n diffusion 2N sulfuric from the above-mentioned we assumed 75% o f t h e stagnant i n the wetted w a l l column t o be i n a c t i v e sulfuric g.o 0 0131 10 5 effect. C 1 296 5 83 Reasoning Gz (h) g 3 67 10 7 4 C red 10 4 Table TT into f o r t h i s en o f t h e Sherwood and G r a e t z numbers t h e gas phase o f ammonia i n n i t r o g e n was taken from t h e d a t a g i v e n by Mason and Monchick [ 3 0 ] . (D = 2.3 x 10 3 -5 2 o m / s e c at 25 C and 1.01325 b a r ) . 2 25 Corrections f o r temperature and p r e s s u r e r e l a t i o n o f Wilke-Lee The TT/Gz red The d e v i a t i o n s were c a r r i e d o u t u s i n g t h e [31]. The e x p e r i m e n t a l r e s u l t s a r e g i v e n r e l a t i v e concentration i n T a b l e 4. o f ammonia i n t h e gas phase as a f u n c t i o n o f i s p l o t t e d i n F i g . 5. l o g a r i t h m i c mean v a l u e o f t h e Sherwood number as a f u n c t i o n o f t h e G r a e t z number (Gz .) i s p l o t t e d i n F i g . 6. These f i g u r e s show t h a t t h e red d e v i a t i o n o f t h e measured p o i n t s from t h e t h e o r e t i c a l l y p r e d i c t e d v a l u e s i s s m a l l . At G r a e t z numbers o f more than 150 t h e d e v i a t i o n from t h e p e n e t r a t i o n theory Fig. 5 i s s m a l l e r than 6%. NH absorption 3 experiments 20°C; comparison theoretical Symbol 26 between lines). h (cm) 0 14.9 V 34.9 A 51.9 in a wetted experimental wall results column into and theory 2N F.^S0^ at ( Fig. 6 Mean Sherwood number as a function (21), assymptotic Symbol of the Graetz number ( equation solution). h (cm) 0 14.9 A 34.9 V 51.9 2.6 CONCLUSIONS A wetted w a l l column was developed i n which gas a b s o r p t i o n w i t h simultaneously o c c u r r i n g gas phase r e a c t i o n s such as t h e a b s o r p t i o n o f n i t r o g e n o x i d e s i n nitric a c i d may be i n v e s t i g a t e d . liquid film In t h i s wetted w a l l column a l a m i n a r and a l a m i n a r p l u g flow o f t h e gas phase w i t h o u t falling a velocity g r a d i e n t p e r p e n d i c u l a r t o t h e g a s - l i q u i d i n t e r f a c e c o u l d be r e a l i z e d . The hydrodynamic b e h a v i o u r o f t h e l i q u i d f i l m was checked by a b s o r b i n g COg i n t o water. I t was found t h a t t h e a b s o r p t i o n r a t e was w e l l p r e d i c t e d by t h e p e n e t r a t i o n t h e o r y . Gas phase mass t r a n s f e r was i n v e s t i g a t e d by a b s o r b i n g 27 ammonia from a n i t r o g e n gas stream i n t o s u l f u r i c a c i d s o l u t i o n . The e x p e r i m e n t a l r e s u l t s show a good agreement w i t h t h e G r a e t z model. REFERENCES 1. Andrew, S.P.S. and Hanson, D., Chem. Eng. Sci., 1961, 14, 105. 2. H o f t i j z e r , P . J . and Kwanten, F.J.G., A b s o r p t i o n o f n i t r o u s gases, from Nonhebel, G., Gas P u r i f i c a t i o n P r o c e s s e s f o r A i r P o l l u t i o n C o n t r o l , Newnes- B u t t e r w o r t h s , London, 1972. 3. Detournay, J.P. and J a d o t , R.H. , Chem. Eng. Sci., 1973, 2_8, 2099. 4. Danckwerts, P.V., G a s - L i q u i d R e a c t i o n s , M c G r a w - H i l l , London, 1970. 5. N i j s i n g , R.A.T.O., PhD T h e s i s , D e l f t U n i v e r s i t y o f T e c h n o l o g y , D e l f t , The N e t h e r l a n d s , 1957. 6. Kramers, H., B l i n d , M.P.P. and Snoeck, E., Chem. Eng. Sci., 1961, 14, 115. 7. Dekker, W.A., PhD T h e s i s , D e l f t U n i v e r s i t y o f T e c h n o l o g y , D e l f t , The N e t h e r l a n d s , 1958. 8. Lynn, S., S t r a a t e m e i e r , J.R. and Kramers, H. , Chem. Eng. Sci., 1955, 4_, 49. 9. Lynn, S., S t r a a t e m e i e r , J.R. and Kramers, H. , Chem. Eng. Sci., 1955, 4_, 58. 10. Lynn, S., S t r a a t e m e i e r , J.R. and Kramers, H., Chem. Eng. Sci., 1955, 4, 63. 11. W i l d , J.D. and P o t t e r , O.E., J . Chem. E. Symposium Series, 1968, 28, 30. 12. A l p e r , E. and Danckwerts, P.V., Chem. Eng. Sci., 1976, 31, 599. 13. Kameoka, Y. and P i g f o r d , R.L., Ind. Eng. Chem. Fundam., 1977, 16, 163. 14. Govindan, T.S. and Quinn, I.A., AIChE J., 1964, 10, 35. 15. Danckwerts, P.V. and Kennedy, A.M., Chem. Eng. Sci., 1958, 8, 201. 16. G o d f r e y , J.H., PhD T h e s i s , Oregon S t a t e U n i v e r s i t y , U.S.A., 1973. 17. Sada, E., Kumazawa, H., Yamanaka, Y., Kudo, I. and Kondo, T., J. Chem. Eng. Japan, 1978, 11, 276. 18. H i k i t a , H., A s a i , S., Ishikawa, H. and S a i t o , Y., Chem. Eng. Sci., 1975, 30, 607. 19. Dekker, W.A. Snoeck, E. and Kramers, H. , Chem. Eng. Sci., 1959, 11^, 61. 20. A i h a r a , K., Ukawa, N., Hozawa, M. and T a d a k i , T., Int. Chem. Eng., 1976, 16, 494. 21. H i k i t a , H. and I s h i m i , K., J. Chem. Eng. Japan, 22. ' H i k i t a , H. and I s h i m i , K. , J. Chem. Eng. Japan, 1976, 9_, 1976, 9^, 357. 362. 23. P o r t a l s k i , S. and C l e g g , A . J . , Chem. Eng. Sci., 1971, 26, 773. 24. B a n e r j e e , S., Rhodes, E. and S c o t t , D.S., Chem. Eng. Sci., 1967, 22, 43. 25. B y e r s , H.C. and K i n g , J.C., AIChE J., 1967, l j ! , 628. 26. B y e r s , H.C. and K i n g , J.C., AIChE J., 1967, 13^, 637. 28 27. Sherwood, T.K., P i g f o r d , R.L. and W i l k e , C.R., Mass T r a n s f e r , McGraw-Hill, 1975. 28. D a v i e s , J.T. and R i d e a l , T.K., I n t e r f a c i a l Phenomena, Academic P r e s s , New York, 1963. 29. Thompson, D.W., Ind. Eng. Chem. Fundam. , 1970, j}, 243. 30. Mason, E.A. and Monchick, L. , J. Chem. Phys. , 1962, 36, 2746. 31. R e i d , R.C., P r a u s n i t z , J.M. and Sherwood, T.K., The P r o p e r t i e s o f Gases and L i q u i d s , M c G r a w - H i l l , 1977. 32. C a r s l a w , H.S. and J a e g e r , J.C. C o n d u c t i o n o f Heat i n Solids, Oxford U n i v e r s i t y P r e s s , 1959. 33. L e f e r s , J.B., Van den B l e e k , C M . , Bos, A.S. and Van den Berg, P.J., paper p r e s e n t e d at t h e 6 t h I n t e r n a t i o n a l Congress o f C h e m i c a l E n g i n e e r i n g , Chemical Equipment Design and Automation, Prague, August 1978. 34. K a i s e r , E.W. and Wu, C.H., J. Phys. Chem., 1977, 81, 1701. 35. K a i s e r , E.W. and Wu, C.H., J. Phys. Chem., 1977, 81, 36. S t r e i t , Phys., 187. G.E. and W e l l s , J.S., F e h s e n f e l d , F.C., Howard, C.J., J. Chem. 1979, 70, 3439. 37. McKinnon, I.R., M a t h i e s o n , J.G. and W i l s o n , I.R., J. Phys. Chem., 1979, 83, 779. 29 3. SPECTROPHOTOMETRY DETERMINATION OF NITROGEN OXIDES AND NITRIC ACID VAPOUR 3.1 INTRODUCTION F o r p o l l u t i o n c o n t r o l purposes much a t t e n t i o n has been p a i d t o the of n i t r o g e n oxides and s e v e r a l a n a l y s i s methods have been d e v e l o p e d d i s a d v a n t a g e o f most methods i s t h a t they range which o c c u r s spectroscopy, however, can a l s o be used f o r t h e d e t e r m i n a t i o n for at higher concentrations. i n t h e manufacture o f n i t r i c Infrared absorption acid. Infrared of nitrogen c o e f f i c i e n t s o f NOg and NO p o l l u t i o n c o n t r o l have been measured as a f u n c t i o n o f t h e o p t i c a l l e n g t h and t h e temperature [ 6 ] . Guttman i n t e n s i t i e s o f pure N0„ and N O . pressures [7] i n v e s t i g a t e d i n t e g r a t e d i n gas m i x t u r e s c o n t a i n i n g n i t r o g e n and/or n i t r o u s a c i d vapour can be formed concentrations nitric absorption Fontanella 1 number o f 1915 cm , o f N 0 a c i d and p o l l u t i o n c o n t r o l purposes. a t 1606 cm * and n i t r i c 2 concentrations the N0 2 absorption of N0 2 NgO^ Using a c i d vapour at 1326 cm 1 in T h i s method i s n o t a p p l i c a b l e at due t o t h e s t r o n g o v e r l a p o f n i t r i c a c i d vapour band. In t h i s Chapter a method i s d e v e l o p e d f o r t h e d e t e r m i n a t i o n NgO^ and n i t r i c 2 > Such i n f o r m a t i o n may be o f import- [10] s t u d i e d t h e c o n c e n t r a t i o n o f NO a t a wave the s t r a t o s p h e r e u s i n g t h e sun as s o u r c e . and i n f o r m a t i o n , however, can be t h e q u a n t i t a t i v e a n a l y s i s o f NO, N 0 a c i d vapour i n such gas m i x t u r e s . ance f o r t h e manufacture o f n i t r i c oxides. a c i d vapour [8,9], e s p e c i a l l y at higher o f n i t r o g e n o x i d e s . Very l i t t l e found i n t h e l i t e r a t u r e c o n c e r n i n g higher absorption up t o 2 MPa. The r e s u l t s o f Guttman i n d i c a t e t h a t Beer's law i s v a l i d . Due t o t h e r e a c t i o n o f n i t r o g e n o x i d e s w i t h water vapour n i t r i c infrared path a t temperatures o f 50°C up t o 100°C and a t O f t e n water vapour i s a l s o p r e s e n t and [ 1 - 5 ] . The a r e not a p p l i c a b l e i n the higher concentration oxides determination a c i d vapour i n gas m i x t u r e s a t c o n c e n t r a t i o n s the manufacture o f n i t r i c o f NO, NOg, which o c c u r i n acid. 3.2 EXPERIMENTAL All 30 s p e c t r a l measurements were c a r r i e d o u t on a P e r k i n - E l m e r Model 117 i n f r a r e d spectrophotometer. The w i t h an i n n e r diameter i n f r a r e d a b s o r p t i o n gas c e l l was o f 3.5 cm and a p a t h l e n g t h o f 10.0 windows were cemented on the gas c e l l which was o kept c o n s t a n t temperature The o f 25.0 C by a t h e r m o s t a t . the sample p r e p a r a t i o n o f n i t r i c mixtures i s g i v e n i n F i g . 1. experimental to apparatus, o x i d e gas m i x t u r e s 3 and cm. Silver chloride i n a l l experiments experimental at a apparatus for and n i t r o g e n d i o x i d e gas In the f i r s t s t e p o f sample p r e p a r a t i o n the i n c l u d i n g t h e gas c e l l , was remove the oxygen and then evacuated. always checked constructed of glass f l u s h e d with dry n i t r o g e n In e v e r y experiment the e v a c u a t i o n was by means o f a mercury vacuum gauge. A f t e r e v a c u a t i o n v a l v e s 1, 5 were c l o s e d and n i t r i c made t o p u r i f y the n i t r i c o x i d e was oxide. l e d i n t o the system. No (Matheson Gas Products, attempts 2 were p u r i t y : 99,2%.) The s m a l l amounts o f n i t r o u s o x i d e and n i t r o g e n d i o x i d e which a r e p r e s e n t i n commercial n i t r i c o x i d e were s m a l l enough t o be n e g l e c t e d . A f t e r f i l l i n g system w i t h n i t r i c o x i d e the p a r t i a l pressure of n i t r i c o x i d e was measured w i t h a d i f f e r e n t i a l manometer f i l l e d w i t h bromo-naphthalene, i n which the of n i t r o g e n o x i d e s i s v e r y low. The sufficiently The low t h a t no o p t i c a l gas c e l l was The as d e s c r i b e d f o r NO temperature c o n t a i n e r and apparatus 2 p r e s s u r e s o f NO^ 4 was o x i d a t i o n o f NO o f N0 2 and NgO^ i n T a b l e 1. kept o x i d e i n the p r e s s u r i s e d w i t h dry n i t r o g e n t i l l 2 which i s i n e q u i l i b r i u m w i t h NgO^ found t o be v e r y i n a c c u r a t e . Due i n the t o the s t r o n g [11] a l l temperatures such as i n t h e gas-sample c e l l , the sample Small cause l a r g e e r r o r s i n the c a l c u l a t i o n o f the and NgO^ w i t h the e q u i l i b r i u m c o n s t a n t . T h e r e f o r e NO^ o x i d e s u p p l i e d as d e s c r i b e d above sample c e l l at an a b s o l u t e p r e s s u r e o f 0.1067 i s complete w i t h i n a few minutes and the p a r t i a l MPa. pressures were then c a l c u l a t e d by means o f the e q u i l i b r i u m c o n s t a n t In t h i s way o n l y the temperature a c c u r a t e l y c o n s t a n t . The p r e s s u r i s i n g the gas an obtained. p r e p a r e d by o x i d i z i n g n i t r i c w i t h dry oxygen i n the gas The i t s vapour. i n t h e d i f f e r e n t i a l manometer s h o u l d be kept v e r y c o n s t a n t . d e v i a t i o n s i n t h e temperature partial was from dependence o f t h e above mentioned e q u i l i b r i u m i n the e x p e r i m e n t a l and N 0 was p r e p a r a t i o n o f samples o f N0 same way found and a f t e r removing the n i t r i c sample c e l l was a b s o l u t e p r e s s u r e o f 0.1067 MPa solubility vapour p r e s s u r e o f bromo-naphthalene i s i n t e r f e r e n c e was c l o s e d by v a l v e 4, sample c o n t a i n e r the gas the o f the gas sample c e l l given should be use o f oxygen i n p l a c e o f n i t r o g e n f o r sample c e l l had no i n f l u e n c e on the i n f r a r e d a b s o r p t i o n measurements. Nitric a c i d vapours were p r e p a r e d by b u b b l i n g d r i e d n i t r o g e n gas concentrated n i t r i c acid solutions a c o n s t a n t temperature o f 20°C. To prevent c o n d e n s a t i o n vapour and t h e water vapour the gas through (Merck a n a l y t i c a l grade) which were kept stream was o f the n i t r i c then heated t o 25.0°C at acid and 31 continuously not l e d t h r o u g h the gas i n f l u e n c e the i n f r a r e d tion i n the n i t r o g e n gas nitric was The c o n c e n t r a t i o n of n i t r i c adding a known amount o f 0.1 In t h i s method the n i t r a t e to nitrite content with by t o a gas concentrations with azo stream and reductor conditions N-l-naphthylethylene- dye [12]. In t h e s m a l l compared t o the of the n i t r a t e the a c o l o r i m e t r i c method. a copper-cadmium coupled were always v e r y ( l e s s than 0.1% concentra- sample i o n then r e a c t s w i t h s u l f a n i l a m i d e under a c i d i c diamine d i h y d r o c h l o r i d e t o form a r e d d i s h - p u r p l e concentration acid a c i d vapour i n t h e gas N alkali i s reduced to n i t r i t e form a d i a z o compound. T h i s compound was the n i t r i t e nitric changed by v a r y i n g t h e c o n c e n t r a t i o n o f then a n a l y s i n g on the n i t r a t e and n i t r i t e column. The p r e s e n c e o f some water vapour d i d a b s o r p t i o n measurements. The stream was a c i d s o l u t i o n . The determined by cell. samples nitrate content). O, Np to vacuum pump UJ NO- to Fig. 1 Experimental A: sample set-up container; f i l l e d with for sample preparation. B: molecular bromo^naphthalene; manometer; F: 32 thermostat vacuum gauge; D: 1, 2, sieves; C: differential infrared sample 3, 4, valves. 5 gas manometer cell; E: mercury 3.3 RESULTS I n f r a r e d a b s o r p t i o n c o e f f i c i e n t s can be determined F o r our purposes A = log — at c o n s t a n t temperature by u s i n g Lambert-Beer's law. the absorbance (A) can be w r i t t e n as: = a.b.P (1) o A = Absorbance 1,1 = the r e s u l t a n t o and incident intensities a = absorptivity MPa .cm b = path l e n g t h cm P = partial MPa bP = o p t i c a l path length Of each component were p r e p a r e d found. The pressure (NO, N0 , and n i t r i c 4 at wave numbers at which no a c i d vapour) c a l i b r a t i o n o p t i c a l p a t h l e n g t h s and f o r NO determined low o p t i c a l path l e n g t h s law w i t h the b a s e - l i n e at a wave number o f 1908 i n F i g . 2 and F i g . 3. L e a s t square i n d i c a t e t h a t Beer's i s only v a l i d curves absorbance o f o t h e r components were absorbance o f each component was method. C a l i b r a t i o n c u r v e s presented Ng0 2 MPa.cm (< 0.015 fits 1 cm for high MPa.cm) a r e t o the e x p e r i m e n t a l points at low o p t i c a l path l e n g t h s (< 0.015 MPa.cm). At h i g h e r o p t i c a l p a t h l e n g t h s the i n f r a r e d absorbance f a l l s o f f as t h e square r o o t o f the o p t i c a l p a t h l e n g t h . Campani et a l [6] found a much lower absorbance f o r NO T h i s d e v i a t i o n may at 1908 be due cm * compared w i t h the r e s u l t s p r e s e n t e d here. t o t h e h i g h e r r e s o l u t i o n at our i n f r a r e d a b s o r p t i o n measurements. C a l i b r a t i o n curves of N0 cm a r e g i v e n i n F i g s . 4, at 2908 cm" 2 and N 2 0 at 2960 c m 4 -1 cm ^ ^2^4 cm P ^2^4 e a k band. A d i r e c t is d i f f i c u l t m a y p e a k a r be due e 3120 5 and 6. R e g r e s s i o n a n a l y s i s shows t h a t Beer's i s v a l i d and t h a t the d e v i a t i o n s from t h e o r i g i n o f the 2908 cm t h e 3120 and at s m a H- The * NOg law peak and d e v i a t i o n from the o r i g i n o f the 2960 t o the s m a l l o v e r l a p o f the N0g band and t h e N g 0 comparison o f these r e s u l t s w i t h the measurements o f Guttman o s i n c e h i s r e s u l t s were measured at temperatures 100°C. N e g l e c t i n g the i n f l u e n c e o f the temperature o f 50 C up 4 [7] to on t h e absorbance at 50°C the r e s u l t s p r e s e n t e d here agree w e l l w i t h those o f Guttman [ 7 ] . It s h o u l d be n o t e d t h a t a t h i g h c o n c e n t r a t i o n s o f n i t r i c ( o p t i c a l p a t h l e n g t h > 0.003 MPa.cm) i n gas m i x t u r e s ^ s m a l l o v e r l a p o f the 2960 cm N a a c i d vapour c o n t a i n i n g N0„ and N O ^ £ 2 ° 4 ° s o r p t i o n band w i t h a weak n i t r i c a 4 acid 33 band was o b s e r v e d . nitric Therefore the determination of i n t h concentrations i n F i g . 7. From l e a s t Calibration curve (A = 1.3918 P .b NQ 34 e s e n c e ot h i g h a t known NOg a c i d vapour o f t h e 895 cm * peak i s square i s v a l i d and t h a t t h e d e v i a t i o n from 2 r (see T a b l e 1 ) . c a l i b r a t i o n curve of n i t r i c presented Fig. P a c i d vapour c o n c e n t r a t i o n s s h o u l d be c a r r i e d out w i t h t h e 3160 cm ^ " 2 ^ 4 a b s o r p t i o n peak o r c a l c u l a t e d from t h e e q u i l i b r i u m c o n s t a n t The e fits t h a t Beer's law the o r i g i n i s small. of NO at 1908 cm - 0.065.) i t can be c o n c l u d e d 1 (25.0° C, 0.1067 MPa). Fig. 3 Calibration curve of NO at 1908 am~ for low concentration (25.0°C, 0.1067 MPa). (A = 7.0186 P .b NQ In NOg, o r d e r t o study the a c c u r a c y o f t h i s method gas m i x t u r e s NgO^ and n i t r i c p r e p a r e d by p a r t i a l partial The containing a c i d vapour were a n a l y s e d . These gas m i x t u r e s o x i d a t i o n o f a known amount o f NO, w i t h a i r i n the p r e s e n c e MPa. + 0.00210.) o x i d a t i o n the gas o f water vapour i n the gas sample c e l l was NO + 0 + N0 2 2N0 3N0 (N 0 ) + H 0 2 NO 2 4 + N0 2 2 + H0 2 •+ N 0 2 sample c e l l . A f t e r the o c c u r i n the gas sample c e l l : (2) 2 t N 0 3 (3) $ N 0 4 (4) 2 2 were dosed as d e s c r i b e d above, p r e s s u r i s e d w i t h n i t r o g e n t o 0.1067 f o l l o w i n g r e a c t i o n s and e q u i l i b r i a may 2N0 NO, 2 X 2HN0 (g) + NO (5) X 2HN0 (g) (6) 3 2 o The e q u i l i b r i a c o n s t a n t s a t 25 C are g i v e n i n T a b l e 1. The NO, NOg, N 0 2 4 and n i t r i c a c i d vapour i n the gas concentrations of sample c e l l were determined a f t e r the o x i d a t i o n w i t h i n f r a r e d a b s o r p t i o n u s i n g the c a l i b r a t i o n c u r v e s . s m a l l amounts N 0 2 3 which a r e p r e s e n t i n t h e s e gas m i x t u r e s were c a l c u l a t e d u s i n g the e q u i l i b r i u m c o n s t a n t . A r e p r e s e n t a t i v e r e c o r d o f t h e a b s o r p t i o n spectrum o f such a gas m i x t u r e The infrared i s g i v e n i n F i g . 8. 35 36 0-20 0-15 01 0 < 0 0 5 0 01 Opical Fig. 5 Calibration curve (A = 5.794 7 0 02 path 0 length of N 0 at 2960 cm 2 4 b- 0.01245.) MPo. 1 03 0 0 4 cm (25.0°C, 0.1067 MPa). 2 4 0 - 15 - 0 - 10 - jQ < 0 05 - 0 01 0 02 0 Optical path length Fig. 6 Calibration curve (A - 3.902 P of N 0. at 3120 cm 2^4 b - 0.00194.) 9 1 03 0 04 MP .cm a (25.0°C, 0.1067 MPa). N 2°4 37 • Fig. 7 Calibration curve Optical of n i t r i c acid (A - 71.897 P vapour Equilibrium P 2 constant .P HNO K ^ l 3 P N 0 P N 2N0 X 2 N \ 2°4 c m 1 at 895 crn (25.0°C, 0.1067 MPa). V a l u e a t 25°C 0.00130 MPa" 3 2 a Reference NO 3N0 +H 0 X 2HN0 +N0 2 M P .b - 0.0153.) UMn Equilibria path length 1 [18] .P 2 »2° 2°4 2 _1 0.654 MPa [11,13] 0.0517 MPa" 1 [13] 0.140 MPa" 1 [14-17] p N0 2 P n NO + N 0 2 X N \ 2°3 P 2°3 .P NO N0 P 2 2 HN0 N0 +N0+H 0 X 2 Table 38 2 1 2HN0 Equilibrium 2 \ constants P 2 .P .P NO N0 H 0 2 2 wavenumber (cm* ) 1 3500 3000 2500 ~i 2000 1S00 1600 1400 1200 1000 r 800 600 N 0 N 0.. 2 2 NoO, u Fig. 8 Small Infrared absorption spectrum of nitrogen oxides and nitric acid vapour. amounts o f water vapour d i d not produce s e r i o u s o p t i c a l i n t e r f e r e n c e . The initial amount o f NO s u p p l i e d b e f o r e t h e r e a c t i o n was nitrogen oxides and n i t r i c sample c e l l e q u i l i b r i u m had and a c i d vapour a f t e r r e a c t i o n had occurred i n the been a t t a i n e d . From T a b l e 2 i t can be t h a t the d e v i a t i o n i n the mass b a l a n c e band o f n i t r o u s a c i d vapour at 850 occurrence compared t o the amount o f cm i s s m a l l . In the s p e c t r a an ^ [19] was sometimes found. absorption The o f the a b s o r p t i o n band o f n i t r o u s a c i d can be e x p l a i n e d equilibrium (6) and the N0 was i n the gas only detected by i t s p r e s e n c e i s a f u n c t i o n o f the r a t i o o f the c o n c e n t r a t i o n and 2 c o n c e n t r a t i o n i n t h e gas sample. N i t r i c sample at r a t h e r low NO gas concluded NO a c i d vapour concentrations (see Table 2). 3.4 CONCLUSIONS A method has been developed f o r the d e t e r m i n a t i o n a c i d vapour i n gas m i x t u r e s by means o f i n f r a r e d important f o r the manufacture o f n i t r i c a c i d and o f NO, spectroscopy 2908 cm -1 cm ; for NO : 2980 cm 2 o r 3160 1 cm and 0 ^4 a n d n for nitric 1908 which may cm t i 2 r c i be for pollution control. f o l l o w i n g i n f r a r e d a b s o r p t i o n peaks can be used: f o r NO: 1 NOg, The , f o r N0„: a c i d vapour: 895 4 . At r a t h e r h i g h c o n c e n t r a t i o n s o f n i t r i c 1 N containing nitrogen oxides the 2980 cm o v e r l a p w i t h a weak n i t r i c a c i d band. T h e r e f o r e t h e d e t e r m i n a t i o n 2 °4 a c i d vapour i n gas the presence o f high c o n c e n t r a t i o n s of n i t r i c mixtures a b s o r p t i o n band shows a s m a l l of N 0 2 4 in a c i d vapour s h o u l d be c a r r i e d out 39 O No. P N0' kPa s u p p l i e After p a r t i a l d P % oxidation p P HNC 3 kPa (89E cm 2°3 kPa P NO kPa (2908 N0 kPa kPa 1 cm" ) (3160 -1 cm ) (1908 -1 cm ) 1 12.67 4 80 1.51 5.27 2 11.85 5 95 2.48 0.771 0. 091 3 12.21 6 12 2.60 0.817 0. 091 4 13.37 5 45 1.93 3.80 5 11.48 6 12 2.53 0.423 N *) 0. 111 6 10.91 3 00 0.56 6.27 *) 7 12.57 4 07 1.01 6.40 *) 8 10.87 5 60 2.47 0.147 0.85 6.64 3 68 12.07 g Deviation in 0. 156 *) mass b a l a n c e 0 131 5 4 0 024 -0 3 0 026 0 6 o 107 -0 3 0 013 2 3 0 097 _3 o 0 135 1 5 0 004 -0 2 0 126 1 7 n i t r o u s a c i d vapour found i n t h e gas sample. Table 2 The amount of nitrogen presence of water oxides vapour and nitric acid vapour found after partial oxidation of NO in the w i t h t h e 3160 cm at known N 0 2 a b s o r p t i o n peak o r c a l c u l a t e d from t h e e q u i l i b r i u m c o n s t a n t concentration. In gas m i x t u r e s c o n t a i n i n g n i t r o g e n o x i d e s and water vapour a l s o nitrous a c i d vapour c o u l d be d e t e c t e d , e s p e c i a l l y a t h i g h N O - c o n c e n t r a t i o n s compared t o the NOg c o n c e n t r a t i o n . REFERENCES 1. Saltzman, B.E. and Cuddeback, J . E . , Anal. 2. Saltzman, B.E. and Burg, W.R., Anal. 3. A l l e n , J.D. and P h i l , M., J. Inst. Chem. , 1975, 47, 1. Chem., 1977, 49, 1. Fuel, 1973, 46, 123. 4. L i e v e n s , F., Rapp. Cent. Étude E n e r g . N u c l . B.L.G., 1973, 480. 5. Forweg, W., V.D.I.Ber. (Ver. D t s c h . I n g . ) , 1974, 24, 247. 6. Campani, P., Fang, C.S. and P r e n g l e , H.W., Appl. Spectroscopy, 1972, 26, 372. 7. Guttman, A., J. Quant. Spectrosc. Radiât. Transfer, 1961, 2, 1. 8. E n g l a n d , C. and C o r c o r a n , W.H., Ind. Eng. Chem. Fundam. , 1974, 13, 373. 9. E n g l a n d , C. and C o r c o r a n , W.H., Ind. Eng. Chem. Fundam., 1975, 14, 55. 10. F o n t a n e l l a , J.C., O f f i c e s N a t i o n a l d'Etudes 1974, e t de Recherches Aérospatiales Note t e c h n i q u e no. 235. 11. B o d e n s t e i n , M. and Boës, F., Z. Physik. Chem., 1922, 100, 68. 12. T e c h n i c o n A u t o - A n a l y z e r I I , I n d u s t r i a l Method No. 230-72A/Tentative 1974. 13. H i s a t s u n e , I.C., J. Phys. Chem., 1961, 65, 2249. 14. Ashmore, P.G. and T y l e r , B.J., J. Chem. Soc, 1961, 1017. 15. Wayne, L.G. and Y o s t , D.M., J. Chem. Phys., 1951, 19, 41. 16. Karavaev, Journal 1962, 36, M.M, and S k v o r t s o v , G.A., Russian 17. Waldorf, D.M. and Babb, A.L., J. Chem. Phys., 18. Nonhebel, of Physical Chemistry, 566. 1963, 39, 432. G., Gas P u r i f i c a t i o n P r o c e s s e s f o r A i r P o l l u t i o n C o n t r o l , Newnes- B u t t e r w o r t h s , London, 1972. H o f t i j z e r , P.J. and Kwanten, F.J.G., A b s o r p t i o n o f n i t r o u s g a s e s . 19. Jones, L.H., Badger, R.M. and Moore, G.E., J. Chem. Phys., 1951, 19, 1599. 41 4. THE ABSORPTION OF N 0 / N 0 2 2 INTO DILUTED AND CONCENTRATED NITRIC ACID 4 4.1 INTRODUCTION The absorption of nitrogen dioxide into n i t r i c for the production of n i t r i c a c i d solutions i s very important a c i d and t h e subsequent s t a c k gas problems. In t h e l i t e r a t u r e many i n v e s t i g a t i o n s can be found c o n c e r n i n g t h e a b s o r p t i o n o f NO^/ NgO^ gas m i x t u r e s i n t o water. K i n e t i c d a t a c o n c e r n i n g t h e a b s o r p t i o n o f nitrogen dioxide into n i t r i c the d e s i g n o f i n d u s t r i a l a c i d a r e , however, o f much g r e a t e r importance f o r a b s o r b e r s . No r e l i a b l e d a t a were found i n t h e literature. In t h i s Chapter t h e a b s o r p t i o n mechanism o f HO^/H^O^ d i l u t e d and c o n c e n t r a t e d n i t r i c d e s c r i b e d wetted HNOg-HgO w i l l acid i s investigated gas m i x t u r e s into i n the p r e v i o u s l y w a l l column. Moreover t h e e q u i l i b r i a d a t a o f t h e system NgO^- be c r i t i c a l l y d i s c u s s e d . 4.2 REVIEW OF LITERATURE 4.2.1 A b s o r p t i o n o f NOg/NgO^ i n t o aqueous s o l u t i o n s The major r e a c t i o n by which n i t r i c absorbers t o produce d i l u t e d n i t r i c a c i d i s formed i n i n d u s t r i a l n i t r i c a c i d can be r e p r e s e n t e d by t h e r e a c t i o n o f NO„, which i s i n e q u i l i b r i u m w i t h NO., 2N0 In 2 ( N 0 ) + H 0 •* HN0 2 4 2 w i t h water. + HNOg 3 acid (1) a c i d s o l u t i o n s t h e n i t r o u s a c i d may decompose: (2) 3HN0„ X HNO„ + 2N0 + H 0 o The o v e r a l l r e a c t i o n can then be w r i t t e n a s : 3N0 42 2 ( N 0 ) + H 0 •> 2HN0 2 4 2 3 + NO (3) Reaction (3) may a l s o p r o c e e d can be produced formation i n t h e gas phase and n i t r i c [1,2,3]. L i t t l e i s known c o n c e r n i n g a c i d vapour o r m i s t the n i t r i c a c i d mist i n t h e gas phase. Detournay and J a d o t [4] found t h a t under normal c o n d i t i o n s t h e n i t r i c f o r m a t i o n i n t h e gas phase may be n e g l e c t e d compared t o t h e n i t r i c formation i n the l i q u i d Equi acid phase. libria The most important overall e q u i l i b r i u m f o r the n i t r i c a c i d formation r e a c t i o n ( 3 ) . T h i s e q u a t i o n determines P K 2 3 P °2 P H (4) N 2° value o f the e q u i l i b r i u m constant The i s g i v e n i n T a b l e 1. same d e f i n i t i o n may be a p p l i e d t o t h e heterogeneous e q u i l i b r i u m and then P„„_ and P HNU3 a r e t h e vapour p r e s s u r e s o f HN0_ and H „ 0 over t h e l i q u i d "20 o phase. The vapour p r e s s u r e o f HNOg and HgO over n i t r i c taken acid o f t h e n i t r o u s gases: P NO HNO p 1 i s g i v e n by t h e t h e maximum n i t r i c c o n c e n t r a t i o n t h a t c a n be o b t a i n e d a t a g i v e n c o m p o s i t i o n The acid £ a c i d s o l u t i o n s may be from t h e data o f t h e b i n a r y system HNOg/HgO. T h e r e f o r e i t i spractical to define the f o l l o w i n g e q u i l i b r i u m constants: \-¥ 5 p N0 2 2 P HNO K ="p- p 6 H (6) 1 2° Measurements o f t h e e q u i l i b r i u m c o n s t a n t K s t r e n g t h and t h e temperature can be found According to Carberry g e n e r a l l y accepted nitric [5] K Pi p as a f u n c t i o n o f t h e n i t r i c i n the l i t e r a t u r e acid [5,6,7]. and K s h o u l d be based on N-0. which i s P5 t o be t h e a c t i v e s p e c i e s d u r i n g t h e a b s o r p t i o n i n t o diluted acid. \ p N Carberry ( 3/2 ? ) 2°4 [5] c o r r e l a t e d s e v e r a l l i t e r a t u r e d a t a and found that K p was i n - dependent o f t h e temperature. 43 Equilibria Equilibrium H N 0 3N0 + H 0 ( g ) X 2HN0„(g) + NO 2 2 3 Q o K N 3 ° l P d 1 (bar ) , „ -9 = 1.75 x 10 1 n = P constant Reference ,4644, ' exp <-=—) r , [39] Q l .P N 0 H 2 2° P 2N0 2 $ N 0 2 K 4 = exp ( ^ S L = p 2 _ 2 1 . 2 4 4 ) [37,38] P NO 2 P NgOg NO, + NO $ N , 0 , 2 Z K 3 d = = NO p N0 P 2 Table 2 1 Equilibrium constants K 4 P = -6 4723 exp ( — — ) ,., [1J 2 2 p NO' NOg' of the reactions [37] 2 H N 0 NO„ + NO + H.O X 2HN0„ * q 4869 = 41.82 x l o " ' exp (-^-) = 0.185 X 10 p HO of nitrogen oxides log K P = 7.412 - 20.28921 x w + 32.47322 x w 2 - 30.87 x w 3 (8) 7 i n which w i s t h e weight f r a c t i o n o f HNO^. The and vapour p r e s s u r e s o f HNOg and H^O were measured by Vandoni and Laudy [8] can be d e s c r i b e d Mechanism The by t h e Margules-Duhem e q u a t i o n of NO^/Ncfi^ absorption absorption into r a t e and mechanism o f N 0 water have been s t u d i e d by s e v e r a l accepted that aqueous 2 which i s i n e q u i l i b r i u m w i t h N^O^ i n t o authors generally i n t h e water. A f t e r d i s s o l u t i o n a c i d . The f o l l o w i n g r e a c t i o n scheme this: 2N0 (g) 2 J N 0 (g) (9) N 0 4 t N 0 (£) (10) 2 N 2°4 2 4 2 + H 2° * equilibrium H N 0 3 4 + H N 0 2 r e p r e s e n t e d by e q u a t i o n ( 9 ) i s so r a p i d l y e s t a b l i s h e d may be assumed t h a t NgO^ and N 0 other [1,10-18,23]. I t has been and p h y s i c a l l y d i s s o l v e s the NgO^ r e a c t s w i t h water t o form n i t r i c The solutions i f a NO^/NgO^ gas m i x t u r e i s absorbed i n t o aqueous s o l u t i o n s NgO^ i s the a c t i v e species represents [9]. 2 are continuously i n equilibrium w i t h each [19]. A p p l y i n g t h e t h e o r y o f mass t r a n s f e r w i t h a r a p i d pseudo order r e a c t i o n i n t h e l i q u i d phase t h e a b s o r p t i o n I f NOg/NgO^ i s absorbed i n t o aqueous s o l u t i o n s phase mass t r a n s f e r i s a l s o i m p o r t a n t . N 0 continuous e q u i l i b r i u m 2 that i t first r a t e can be w r i t t e n a s : from an i n e r t gas stream t h e gas and N 0 2 4 are transferred, i n w i t h each o t h e r , from t h e gas b u l k t o t h e g a s - l i q u i d interface. The v a l u e o f k as d e f i n e d concentration laboratory o f water. V a l u e s o f absorbers. Table 2 gives t a b l e i t can be c o n c l u d e d t h a t one i n e q u a t i o n (12) does i n c o r p o r a t e ^ )/"^J?, ^ o r w a ter t h e molar have been measured w i t h a review o f t h e s e i n v e s t i g a t i o n s . From t h i s the v a l u e s o f H JkD„ 2 4' agree r a t h e r w e l l with another. The r e a c t i o n r a t e c o n s t a n t k was c a l c u l a t e d from t h e s e v a l u e s w i t h t h e 45 10 3 H X „ \/kD„ N 0 V I 2 k sec Method o f measurement 4 2 kmol/m 20°C Caudle .sec.bar. 25°C and Denbigh [11] 30°C 20°C 25°C 30°C 1.09 506 absorption Wendel and P i g f o r d [13] 0.57 138 absorption Dekker [14] 1.09 506 absorption Kramers e t a l [15] 0.76 0. 88 250 330 absorption C o r r i v e a u [18] 0.56 136 absorption Kameoka and P i g f o r d [16] 0.68 195 absorption 0.92 361 absorption 1.0-1.1 >490 absorption H o f t i j z e r and Kwanten [1] Gerstacker D i s c u s s i o n at r e f . [15] M o l l [20] 267 l i q u i d N0 i n j e c t i o n i n t o water 2 T r e i n i n and Hayon [21] 300+100 Komiyama and Inoue [16] f l a s h photolysis 194 —9 D 2 25°C "» m / s at = 1.41 X 10 2°4,1 H 3 =1.29 kmol/m .bar at 25°C desorption Kramers e t a l [15] J 2 4 Table 2 Comparison of literature data concerning the absorption of N 0. p into water diffusion coefficient and Henry c o e f f i c i e n t found by Kramers e t a l [ 1 5 ] . The agreement between t h e r e a c t i o n r a t e c o n s t a n t d e r i v e d from t h e a b s o r p t i o n measurements i s r a t h e r poor. Moll [20] i n j e c t e d l i q u i d N^O^ i n t o water and t h e r e a c t i o n r a t e c o n s t a n t k agreed w e l l w i t h t h e v a l u e measured by Kramers e t a l [15] w i t h l a m i n a r j e t experiments. T r e i n i n and Hanson [21] found r o u g h l y t h e same v a l u e s by means o f flash photolysis. In i n d u s t r i a l a b s o r b e r d e s i g n t h e v a l u e o f H„ „ i/kD. i s much N 0 V 2 more important 4 I than t h e r e a c t i o n r a t e c o n s t a n t . H o f t i j z e r and Kwanten [1] found the f o l l o w i n g e q u a t i o n f o r water: 760 l It 0 g V o . l / 2 4 5 * (3° - 75°C) = " 0.53 - (13) i s known t h a t t h e a b s o r p t i o n r a t e o f N^O^ d e c r e a s e s w i t h i n c r e a s i n g acid s t r e n g t h . T h i s may be a t t r i b u t e d t o t h e d e c r e a s e o f t h e Henry c o e f f i c i e n t increasing " f r e e " water becomes r e l a t i v e l y s m a l l i n more c o n c e n t r a t e d n i t r i c No r e l i a b l e d a t a can be found the n i t r i c a c i d s t r e n g t h on t h e H L o n g s t a f f and S i n g e r nitric acid [1]. i n the l i t e r a t u r e concerning the i n f l u e n c e of i / kD. v a l u e s . N2O4V Jo [24] found t h a t i f N 0 2 gas i s i n c o n t a c t w i t h 60% a c i d u n r e a c t e d N^O^ may be p r e s e n t i n t h e l i q u i d phase and t h a t t h e n i t r o u s a c i d c o n c e n t r a t i o n may be n e g l e c t e d . The r a t i o C /(C N in with i o n i c s t r e n g t h and a d e c r e a s e o f k as t h e molar c o n c e n t r a t i o n o f t h e l i q u i d phase as a f u n c t i o n o f t h e n i t r i c 2°4,J> acid strength H N 0 +C ) 2,Jl 20 ,Jo given i n F i g . N 4 10 0 5 100 50 1 Fig. 1 The distribution of the nitric of ^2^4 aoid m N0 ^ 3 n ^ ^trie acid solutions as a function strength. 47 From t h i s "2^4 ^ a s m x l f i g u r e i t can be c o n c l u d e d u * r e s into n i t r i c that the p h y s i c a l absorption o f N0 / 2 a c i d s o l u t i o n s becomes important fornitric acid s o l u t i o n s above 55% and t h a t t h e r e a c t i o n o f N „ 0 . w i t h water may be n e g l e c t e d . z 4 4.2.2 NCvj/NgO^ a b s o r p t i o n i n t o c o n c e n t r a t e d n i t r i c The a b s o r p t i o n o f NO„/N 0 i n t o n i t r i c £ £ 4 important of found c o n c e r n i n g nitric a c i d s o l u t i o n s o f more than f o r the p r o d u c t i o n o f d i l u t e d n i t r i c concentrated n i t r i c acid. acid solutions a c i d as w e l l as t h e p r o d u c t i o n In t h e l i t e r a t u r e v e r y l i t t l e the absorption o f N0 /N 0 2 a c i d . Atroshchenko and Kaut 2 gas m i x t u r e s 4 i n f o r m a t i o n can be into concentrated [26] i n v e s t i g a t e d t h e a b s o r p t i o n o f NOg/NgO i n t o 70 - 98% HNOg and found t h a t t h e a b s o r p t i o n proceeds p u r e l y T h i s f i n d i n g was a l s o c o n f i r m e d 55% i s by Karavaev and V i s l o g u z o v a l i t e r a t u r e no i n f o r m a t i o n can be found concerning physically. [25]. In t h e t h e a b s o r p t i o n mechanism. Equilibrium The s o l u b i l i t y o f NgO^ i n t o c o n c e n t r a t e d n i t r i c for the design of i n d u s t r i a l absorbers. a c i d s o l u t i o n s i s v e r y important In t h e l i t e r a t u r e o n l y v a l u e s o f t h e t o t a l vapour p r e s s u r e o f t h e system N^-HNOg-HgO were found o r d e r t o study t h e s o l u b i l i t y o f NgO^ i n t o n i t r i c [27,28,29,30]. In a c i d s o l u t i o n s i t was assumed t h a t t h i s t o t a l vapour p r e s s u r e can be d e s c r i b e d a s : P = tot P HNO3 + P + H 0 P 2 + N0 P N 0 2 2 4 + P „ + P N 0 NO 2 (14) 3 P„„ and P „ _ a r e v e r y low above c o n c e n t r a t e d n i t r i c a c i d s o l u t i o n s and t h e r e NO N 0 * f o r e they may be n e g l e c t e d . The vapour p r e s s u r e s o f HNO^ and HgO were taken 2 3 from t h e d a t a o f t h e b i n a r y system HNO^-HgO measured by Vandoni and Laudy [ 8 ] . 2 With a i d o f t h e e q u i l i b r i u m c o n s t a n t (K = P / H ' equilibrium 2 2 4 2 P o f t h e n N 2N0 2 X N 0 2 the vapour p r e s s u r e s o f N 0 If (15) 4 N 2 and i t i s assumed t h a t m a i n l y 2 0 4 2 0 N were c a l c u l a t e d . 4 i s present i n t h e l i q u i d phase 31,32,33] t h e Henry c o e f f i c i e n t H „ „ s h o u l d be d e f i n e d a s : 2°4 N N ° 2°4 I 48 [27,29,30, Henry c o e f f i c i e n t s (H„ _ ) were c a l c u l a t e d 2°4 from t h e t o t a l vapour p r e s s u r e data N o f Klemenc and Rupp [28] and t h e r e s u l t s a r e g i v e n i n F i g . 2 and F i g . 3. From t h e s e f i g u r e s i t can be c o n c l u d e d t h a t t h e Henry c o e f f i c i e n t i s independent o f t h e amount o f NgO^ i n t h e l i q u i d phase. A t s m a l l NgO^ c o n t e n t s some d e v i a t i o n s 20 15 10 —v— V o u o a. û o CM ~~ A. A Q as a function o A A 5 °/o N Hjy 0 °C o S 2 V o o 6 Fig. V A 10 2 0 4 ri A. A 12 5 °C 25 15 b y w e i g h t in of the FS^O^ content °C 20 HNO3 in 16 N HNO^. (V: 0°C; 0: 12.5°C; A: 25°C) [28]. From t h e t o t a l vapour p r e s s u r e d a t a measured by W e i n r e i c h Karavaev and Yarkovaya the temperature [27] and [29] Henry c o e f f i c i e n t s were c a l c u l a t e d as a f u n c t i o n o f and t h e a c i d s t r e n g t h (see F i g . 4 ) . Some own experiments c a r r i e d out t o i n v e s t i g a t e t h e Henry c o e f f i c i e n t more d i r e c t l y . N i t r i c were acid of 75% was s a t u r a t e d w i t h n i t r o g e n gas c o n t a i n i n g 5-20 volume % o f N 0 by means o f a 2 s a t u r a t o r a t a p r e s s u r e o f 1.04 b a r . The gas phase was a n a l y s e d f o r i t s content w i t h i n f r a r e d phase was determined spectroscopy 0 2 4 _ (Chapter 3 ) . The NgO^-content i n t h e l i q u i d by i n j e c t i n g a l i q u i d NaOH s o l u t i o n and then method N sample o f 50 y l i n t o a 10 ml 0.8 N a n a l y s i n g f o r n i t r i t e content with a c o l o r i m e t r i c [ 3 4 ] . I t was found t h a t t h e measured Henry c o e f f i c i e n t was independent 49 o f t h e p a r t i a l p r e s s u r e o f N^O^ i n the gas phase. The e x p e r i m e n t a l summarized results are i n T a b l e 3. 30 25 o °c 20 - 15 -o o o o 12 • 5 °C oo o ! io o A E A ft- C °C 25 3 5 10 %> N 0 2 Fig. 3 H n as a function 4 of the N„0. content "24 (V; 50 15 b y weight in HN0 0°C; 0: 12.5°C; A: 25°C) [28]. 20 25 3 in 19 N nitric acid. 0-30 Fig. 4 H - as a function 2 4 of the temperature and n i t r i c acid concentration. a a Weinreich [27] 25% by weight of N 0 4 in 75% HN0 ff 0^ in 75% HN0 g + Weinreich [27] 20% by weight of 0 Weinreich [27] 10% by weight of N 0 A Klemenc and Rupp [28] • Karavaev 0 This and Yarkovaya g 2 4 3 3 in 75% HNO^ [29] work From F i g . 4 i t can be seen t h a t t h e r e i s a r a t h e r good agreement w i t h t h e r e s u l t s d e r i v e d from t h e vapour p r e s s u r e d a t a . I t s h o u l d be noted t h a t at a r a t h e r h i g h N^O^ c o n t e n t i n t h e l i q u i d and low temperatures liquid i m m i s c i b i l i t y may o c c u r The heat o f s o l u t i o n o f N O phase [31,32,33]. i n t o n i t r i c a c i d s o l u t i o n s can be c a l c u l a t e d 51 from: d i n (H _ ) AH g _*JL = d ( 1 7 ) (^) R i n which T i s t h e a b s o l u t e temperature, R t h e gas c o n s t a n t and A H s o l u t i o n a t t h e temperature c o n s i d e r e d ( t a k e n as n e g a t i v e ) . g t h e heat o f In a f i r s t a p p r o x i m a t i o n AHg may be assumed t o be c o n s t a n t over a s m a l l range o f temperature. The r e s u l t s for different n i t r i c acid strengths are given i n T a b l e 4. From t h i s t a b l e i t can be seen t h a t t h e heat o f s o l u t i o n o f NgO^ i n t o nitric acid solutions i s rather constant f o r d i f f e r e n t Temperature (°C) H ™24 kmol/m .bar 7 0 0 0106 - 0 0611 25.2 6 3 0 008 - 0 05 35.2 4 9 0 006 - 0 04 45.3 3 4 0 003 - 0 007 3 Henry coefficient of the % HN0 52 bar P 20.3 Table 4 strengths. Measured range 3 Table acid Heats of N 0 2 4 in 75% n i t r i c acid as a function temperature AH 3 g (kJ/kmol N 0 ) 2 65 - 23 2 X i o 3 70 - 25 3 X i o 3 75 - 27 2 X i o 3 19 N - 25 3 X i o 3 of solution of N 0. p into concentrated 4 n i t r i c acid solutions 4.3 EXPERIMENTAL The experimental apparatus i s schematically presented s o l u t i o n s were pumped t o an overhead wetted 2. About 0.05% by weight o f an a l k y l i n order t o e l i m i n a t e r i p p l e s o f the l i q u i c f i l m . The f i l m h e i g h t h was c o r r e c t e d f o r t h e end e f f e c t o f t h e s u r f a c e a c t i v e agent experiments acid r e s e r v o i r and then f e d by g r a v i t y t o t h e w a l l column d e s c r i b e d i n Chapter s u l p h o n a t e was added t o t h e l i q u i d i n F i g . 5. N i t r i c caused by t h e p r e s e n c e and t h e e f f e c t i v e f i l m h e i g h t h' was i n t h e s e 13.7 cm and 34.6 cm. N i t r o g e n d i o x i d e ( b o i l i n g p o i n t : 21.2°C) was s u p p l i e d from condensation a cylinder immersed i n a water b a t h a t 47.5°C. To a v o i d t h e p i p e s c o n t a i n i n g pure n i t r o g e n d i o x i d e were heated r e s i s t a n c e heating wire (Pyrotenax i n s u l a t e d w i t h g l a s s wool. The N 0 2 with L t d . , Hebburn-on-Tyne, England) and gas stream was meted w i t h a n e e d l e valve immersed i n a t h e r m o s t a t i c a l l y c o n t r o l l e d water b a t h o f 50°C and then mixed w i t h a n i t r o g e n gas stream. the wetted mixture The gas m i x t u r e was l e d i n c o - c u r r e n t f l o w w a l l column i n t h e same way as was d e s c r i b e d i n Chapter l e a v i n g t h e wetted w a l l column was scrubbed through 2. The gas w i t h an a l k a l i n e hydrogen p e r o x i d e s o l u t i o n t h e remove t h e n i t r o g e n o x i d e s b e f o r e v e n t i n g i t t o t h e atmosphere. The n i t r i c a c i d l e a v i n g t h e wetted stainless steel vessel. In t h e experiments w a l l column was s t o r e d i n a w i t h 63% and 78% t h e n i t r i c s o l u t i o n was s t r i p p e d w i t h n i t r o g e n t o remove t h e d i s s o l v e d N„0^ nitric a c i d . The s t r i p p e d n i t r i c w i t h 25% and 40% n i t r i c was acid from t h e a c i d was then r e c y c l e d . In t h e experiments acid, the n i t r i c a c i d l e a v i n g t h e wetted w a l l column drained o f f . The i n - and o u t g o i n g l i q u i d were a n a l y s e d f o r t h e i r NgO^ and/or HNOg c o n t e n t by i n j e c t i n g a l i q u i d sample (50 - 250 y l ) i n t o a 10 mol 0.8 N NaOH s o l u t i o n . A f t e r reaction the n i t r i t e method c o n t e n t was determined [34]. Note t h a t w i t h t h i s method HN0 2 with a c o l o r i m e t r i c and N 0 ^ i n t h e n i t r i c 2 acid samples can not be d i s t i n g u i s h e d . The o u t g o i n g gas streams were a n a l y s e d f o r t h e i r NOg, N 2 0 4 and NO c o n t e n t w i t h i n f r a r e d s p e c t r o s c o p y concentration o f N0 N 2 and ° 4 2 e s t a b l i s h i n g a mass b a l a n c e i n t n e i n g o i n g gas stream around t h e wetted (Chapter 3 ) . The was c a l c u l a t e d by w a l l column. 53 to Fig. 5 air The experimental nitric acid for 8: rotameter; less bath; 54 column; 5: stainless 6: vessel steel for the NO^ and NO absorption experiments into solutions. 1: wetted wall vessel; set-up 2: stripper; steel alkaline 9: overhead filter; 14: needle vessel hydrogen for stripped peroxide; reservoir; 12: cyclone; valve; 3: scrubber; 13: 15: infrared 4: stainless nitric 10: flow gas acid 7: calibrated sample solution; glass controllers; thermostatically steel 11: controlled cell. pipe; stainwater 4.4 RESULTS 4.4.1 The a b s o r p t i o n o f N 0 2 4 into diluted n i t r i c acid A c c o r d i n g t o t h e model NO^ and NgO^ a r e t r a n s f e r r e d , w i t h each o t h e r , of a N 0 / N 0 2 2 solutions i n continuous from t h e gas phase t o t h e g a s - l i q u i d equilibrium i n t e r f a c e . The d i f f u s i o n m i x t u r e i n the gas phase was r e g a r d e d as t h e d i f f u s i o n o f one 4 f i c t i t i o u s component Q d e f i n e d as: C X 2,g Q = + 2 C N ( n 2 4,g The gas phase d i f f u s i o n can under o u r measured G r a e t z model 8 ) c o n d i t i o n s be d e s c r i b e d by t h e (Chapter 2) and t h e d i f f u s i o n r a t e o f N 0 the g a s - l i q u i d 1 4 2 from the gas phase t o i n t e r f a c e p e r u n i t o f s u r f a c e a r e a can be w r i t t e n as: n Q The d i f f u s i o n c o e f f i c i e n t o f t h e f i c t i t i o u s component Q as a f u n c t i o n o f D 2 and D N D Q ^ was d e r i v e d by Dekker [ 3 5 ] . = D 2°4 _ Jl l ++ 8K 8K P„ P„ .. ++ ./ ,/" 1 + 8K + N D„„ N0 / P = 1.36 x 10 -5 (20) P 2 Q,o 2 o m /s a t 20 C and 1.0132 b a r 2 5 D 2 = 0.96 x 1 0 ~ m /s a t 20°C and 1.0132 b a r 2 4 i n which P_ . i s t h e p a r t i a l Q,i tis the p a r t i a l p r e s s u r e o f N0„ + 2N„0„ a t t h e i n t e r f a c e and P„ t2 2 4 Q,o p r e s s u r e i n t h e m i d d l e o f t h e wetted w a l l column. The N 2 °4 r e a c t s w i t h water: N 2°4 + H H N 0 2 ° ~* + 3 H N 0 ( 2 2 1 ) Decomposition o f t h e n i t r o u s a c i d produced a c c o r d i n g t o 4HN0 2 •* 2N0 + N 0 2 4 + H 0 2 (22) 55 does not take p l a c e r a p i d l y i f i t s c o n c e n t r a t i o n i s low. NO i s very poorly s o l u b l e i n aqueous s o l u t i o n s and i t can e a s i l y d i f f u s e i n t o t h e gas phase. Under o u r e x p e r i m e n t a l c o n d i t i o n s no NO c o u l d be d e t e c t e d i n f r a r e d spectroscopy. Therefore HNOg c a n be n e g l e c t e d with i t may be assumed t h a t t h e d e c o m p o s i t i o n o f [1,13,14,15,16,35]. A p p l y i n g a r a p i d pseudo f i r s t order i n t h e gas phase w i t h t h e theory o f mass t r a n s f e r r e a c t i o n i n t h e l i q u i d phase t h e a b s o r p t i o n r a t e p e r u n i t o f s u r f a c e a r e a based on t h e p e n e t r a t i o n t h e o r y can be w r i t t e n as: T h i s equation was holds only The 1 [36]. In accordance w i t h t h i s equation i t temperature r i s e n e a r t h e i n t e r f a c e as a r e s u l t o f t h e a b s o r p t i o n was c a l c u l a t e d with (-AH A, T = _ 2 The i f kx » assumed t h a t N^O^ i s t h e a c t i v e s p e c i e s d u r i n g t h e a b s o r p t i o n . [36]: - 2 P AH ) S_ C H N p 2°4 V —— P N (24) 2°4,i heat o f s o l u t i o n o f NgO^ i n t o aqueous s o l u t i o n s and t h e heat o f r e a c t i o n were t a k e n from t h e d a t a o f M o l l [20]. W i t h i n t h e measured c o n d i t i o n s i t can e a s i l y be shown t h a t t h e temperature r i s e was s m a l l enough t o be n e g l e c t e d (< 0 . 2 ° C ) . The p a r t i a l pressures of N 0 2 4 c a l c u l a t e d from t h e measured a b s o r p t i o n on t h e g a s - l i q u i d i n t e r f a c e were r a t e s , equation (19) and e q u a t i o n (20) by means o f an i t e r a t i o n p r o c e d u r e . The measured a b s o r p t i o n of P was p l o t t e d f o r 25% n i t r i c r a t e as a f u n c t i o n a c i d i n F i g . 6 and f o r 40% n i t r i c acid i n N 2°4,i F i g . 7. T h i s s h o u l d g i v e a s t r a i g h t l i n e through the o r i g i n with a slope of i s the a c t i v e H„N2O4V „\/kD . From these f i g u r e s i t c a n be c o n c l u d e d t h a t N 0 s p e c i e s d u r i n g t h e a b s o r p t i o n . A l e a s t - s q u a r e method gave t h e s l o p e o f t h e 2 straight line and t h e s e v a l u e s are given From t h i s t a b l e i t can be seen t h a t nitric a c i d s t r e n g t h . F o r low n i t r i c 4 i n T a b l e 5. h N 2 q decreases with i n c r e a s i n g a c i d c o n c e n t r a t i o n t h i s i s m a i n l y caused by t h e d e c r e a s e o f H, „ w i t h i n c r e a s i n g i o n i c s t r e n g t h . A c c o r d i n g t o H o f t i j z e r N2O4 and Kwanten [ l ] t h e i n f l u e n c e o f t h e i o n i c s t r e n g t h on H can be d e s c r i b e d 2°4 with: (H ) 2 4 nitric = (H acid ) exp (- 0.075 I) 2 4 water NQ where I i s t h e i o n i c s t r e n g t h d e f i n e d by 56 (25) n 2 I = i I . - (Z. 1 From F i g . 8 i t can be Kwanten [1] is valid nitric large acid pseudo f i r s t (26) C.) 1 seen t h a t for n i t r i c deviations order reaction acid strength since the a p p r o x i m a t i o n proposed by a c i d c o n c e n t r a t i o n s up o c c u r . T h i s may rate o f NgO^ caused by the molar c o n c e n t r a t i o n o f the into n i t r i c the and Above fact that constant k decreases with i n c r e a s i n g r e l a t i v e l y s m a l l i n more c o n c e n t r a t e d n i t r i c coefficient be Hoftijzer to about 25%. 25% the nitric " f r e e " water t e n d s to become a c i d . Moreover the a c i d decreases with i n c r e a s i n g diffusion nitric acid strength. 57 • bar P Pig. N 7 The absorption driving 2 0 4 , i rate * 1 , 2 P N 0 of N 0 2 4 2 , i (a) into 40% HNC> at 20° C as a function 3 of the force. (h> = 0.346 m; x = 0. 722 sec; 0: P Q l ; A: P U H m N n V 2 k D o + P Q lV h 4,i u 2 4,i f t ) . Z,% m au Reference 4 x 10^ kmol/m .bar Kramers e t a l [15] water 0 76 25% HN0 3 0 49 + 0 03 this work 40% HNOg 0 16 + 0 02 this work H o f t i j z e r and Kwanten [ l ] Table 58 5 Q ykD^ values as a function of the nitric acid strength at 20 C 1 0 H n n V kDo 2 4 (A; values Kramers et al as a function [15]j approximation Some a u t h o r s experiments of Hoftijzer the and proposeu [10,13,14,35] observed nitric r e l a t i v e l y h i g h molar c o n c e n t r a t i o n s o f N^O^. a c i d m i s t was observed. Kwanten by Hoftijzer c o n c e r n i n g the a b s o r p t i o n o f NgO^ here no n i t r i c nitric strength. [1]; 0: and a c i d mist this worl Kwanten [1]). during t h e i r i n t o water e s p e c i a l l y D u r i n g t h e experiments The n i t r i c phase does not seem t o be v e r y important acid as was acid at presented formation i n the found by Detournay and gas Jadot [4]- 4.4.2 The Previously a b s o r p t i o n o f N„0„ i n t o c o n c e n t r a t e d n i t r i c 2 4 i t was l y and t h a t NgO^ acid solutions d e r i v e d t h a t t h i s a b s o r p t i o n p r o c e s s proceeds may be assumed t o be the a c t i v e d i f f u s i o n o f N0„ and N O s p e c i e s . The purely physical- gas phase can be d e s c r i b e d by the Graetz-model a c c o r d i n g t o : 59 The p h y s i c a l absorption process o f N 0 2 experimental J N The 2°4 i n t o t h e l i q u i d phase can under o u r 4 c o n d i t i o n s be w r i t t e n as: = 2(H 2°4 N temperature P 2°4,i - C 2°4,*,o N — )V N T (28) T r i s e near t h e i n t e r f a c e as a r e s u l t o f t h e p h y s i c a l a b s o r p t i o n was c a l c u l a t e d w i t h [ 3 6 ] : -AH AT = PC H p N 0„ 24 o V — P N.O^ 24,i < > 29 a v I t was found t h a t w i t h i n t h e measured c o n d i t i o n s t h i s temperature o neglected (< 0.2 C ) . T a b l e 6 and T a b l e 7 g i v e t h e e x p e r i m e n t a l results. p r e s s u r e s o f NgO^ on t h e i n t e r f a c e were c a l c u l a t e d from e q u a t i o n equation (20) w i t h an i t e r a t i o n p r o c e d u r e . function of the d r i v i n g f o r c e (H„ „ P„ _ N 04 N 0 2 straight l i n e through 2 r i s e may be Partial (27) and The measured a b s o r p t i o n r a t e as a 4 i - C„ _ N 0 2 ) s h o u l d be g i v e n a 4 ) £ ) 0 the o r i g i n . From F i g s . 9, 10, 11 and 12 i t can be c o n c l u d e d that N 0 2 4 i s the active s p e c i e s d u r i n g t h e a b s o r p t i o n . With e q u a t i o n (28) t h e t h e o r e t i c a l a b s o r p t i o n r a t e s were c a l c u l a t e d and compared w i t h t h e measured a b s o r p t i o n r a t e s . The d i f f u s i o n c o e f f i c i e n t o f N_0„ i n t o n i t r i c a c i d s o l u t i o n s was c a l c u l a t e d w i t h 2 4 t h e r e l a t i o n o f Wilke and Chang [ 3 6 ] . D„ „ = 0.88 x 1 0 ~ 2°4,£ 9 2 m /s f o r 78% HN0„ a t 20°C N D N „ = 0.77 x 1 0 2°4,il - 9 3 2 m /s f o r 63% HNO, a t 20°C 3 From T a b l e 6 and T a b l e 7 i t can be c o n c l u d e d d e s c r i b e s t h e experiments 60 fairly well. t h a t t h e proposed a b s o r p t i o n model Exp. P T c N 2°4,£,o 3 3 xlO kmol/m bar 35, 1 1. 093 20 35 2 1 ,093 20 0. 346 1 .58 85 3. 05 0. 346 1. 58 85 3 05 NO 2,o 2 4,o 2 4,i N N 2°4 6 2 xlO kmol/m .sec 2°4 6 2 x l O kmol/m . s e c measured penetration theory bar bar bar 0 ,0458 0 ,0214 0, 0148 1.11 1, 21 0. 0673 0, 0463 0. 0297 2.39 2 50 0 11 37. 1 1 040 20 0. 346 2 ,40 85 2. 61 0 ,0165 0 ,00279 0. 00231 0.11 37. 2 1 040 20 0, 346 2 40 85 2 61 0 ,0379 0 ,0147 0 0107 0.58 0 70 37 3 1, 040 20 0. 346 2 40 85 2, 61 0 ,0556 0 ,0316 0 0212 1.31 1 44 37 4 1 040 20 0, 346 2 40 85 2 ,61 0 .0664 0 ,0451 0 0296 1.80 2 03 37 5 1 040 20 0. 346 2 40 85 2 61 0 ,0759 0 ,0590 0 0376 2.34 2 60 3 33 0 ,0712 0 ,0241 0 0180 2.13 2 12 3 33 0 ,0931 0 ,0411 0 ,0281 3.92 3 .41 0 .85 2 .85 31 1 1 070 30 0, 137 0 .513 65 31 .2 1 ,070 30 0. 137 0 .513 65 34 1 1 .110 30 0 346 0 .986 65 3 ,10 0 .0538 0 .0137 0 0105 0.88 34 .2 1 .110 30 0 346 0 .986 65 3 , 10 0 .0975 0 .0450 0 ,0323 2.64 36 .1 1 .064 30 0 .346 1 .77 65 2 , 82 0 .0190 0 .00172 0 ,00164 0.03 0 .04 36 ,2 1 .064 30 0 ,346 1 .77 65 2 .82 0 .0436 0 .0090 0 .00745 0.35 0 ,44 36 . 3 1 .064 30 0 .346 1 .77 65 2 ,82 0 .0723 0 .0248 0 ,0191 0.98 1 .23 36 .4 1 ,064 30 0 ,346 1 . 77 65 2 .82 0 .0915 0 .0397 0 .0289 1.69 1 .90 36 .5 1 .064 30 0 346 1 . 77 65 2 ,82 0 .111 0 .0582 0 ,0413 2.49 2 .75 Table 6 N0„ absorption experiments into 63% HNO^ Exp. P c T h' T m C P N0„ 2,o K~0. . 2 4,10,0 3 3 P n 2°4,o P n 2°4,1 N 2°4 N 6 2 xlO kmol/m .sec measured 2°4 6 2 xlO kmol/m .sec p e n e t r a t i o n theory bar bar bar 3 9 0 0676 0 0468 0 0187 4 10 4 05 210 3 9 0 1006 0 1034 0 0377 8 47 8 24 2 15 210 3 6 0 0644 0 0424 0 0194 3 02 3 74 0 346 2 15 210 3 6 0 0740 0 0561 0 0236 4 02 4 58 0 346 2 15 210 3 6 0 0847 0 0734 0 0269 5 52 5 24 0 346 2 15 210 2 6 0 0323 0 0107 0 00570 0 84 1 07 0 00648 1 11 1 37 0 00107 0 13 0 15 xlO bar C m sec 12 1 1 075 20 0 346 1 71 210 12 2 1 075 20 0 346 1 71 13 1 1 051 20 0 346 13 2 1 051 20 13 3 1 051 20 14 1 1 051 20 kmol/m 14 2 1 079 20 0 346 1 71 210 2 6 0 0348 0 15 1 1 067 20 0 346 2 15 210 2 75 0 0122 0 00151 0124 15 2 1 087 20 0 346 1 71 210 2 75 0 0126 0 00163 0 00110 0 17 0 17 19 1 1 063 20 0 137 0 43 210 3 35 0 0541 0 0299 0 0136 5 47 5 85 19 2 1 063 20 0 137 0 43 210 3 35 0 0785 0 0631 0 0223 146 2 55 0 0746 0 0264 0 0138 4 28 146 2 55 0 0981 0 0456 0 0217 7 06 5 99 2 35 2 49 5 48 18 1 1 039 30 0 137 0 61 18 2 1 039 30 0 137 0 61 12 0 9 67 3 76 17 1 1 014 30 0 137 0 91 146 2 55 0 0638 0 0193 0 01127 17 2 1 014 30 0 137 0 91 146 2 55 0 0 0469 0 0242 5 41 16 1 1 053 30 0 346 2 15 146 3 64 0 0106 0 000533 0 00040 0 08 16 2 1 053 30 0 346 2 15 146 3 64 0 0 0 00335 0 31 0 41 16 3 1 053 30 0 346 2 15 146 3 64 0 0786 0 0293 0 0170 1 93 2 45 146 3 64 0 0582 0 0161 0 0104 1 02 1 47 146 3 64 0 0 0473 0 .0246 3 17 3 59 16 4 1 053 30 0 346 2 15 16 5 1 053 30 0 346 2 15 Table 7 NO^-absorption experiments into 78% nitric 0994 0310 0999 acid 00456 -— N 0 ,i " N 0 N 0 ,i * '2 NO 2 4 2 . l,o / 4 n N 0 2 (o) 4 bar 2 Fig. 9 The absorption driving rate 4 ,i K z of N^O^ into N0 2,i NU C ^ , l.o ' 4 H N 0 2 4 63% HNO^ at 20 C as a function of the N„0„ . 2 4,i P N 0 The absorption driving rate 4 ,i N 0 ,i 2 4 " C N A : P + N„0, 2 4,i 05 2 0 ,l,o/ N 0 2 * '2 N0 ,i 1 (o) H 4 - P 2 of N^O^ into C 4 N 0 .l,o/ 2 4 H N 0 2 ( i ) 4 63% HN0 at 30 C as a function of the 3 force. (h> = 0.346 m; T = 1.77 sec; 0: P m 2,1 /H U 0 p °N„0 N„0j 2 4,l,o 2^4 H N 2 10 2 ~ N 0 ^N 0 ' 2 4,l,o 2 4 P Fig. 0 L force. (h' = 0.346 m; T = 2.40 sec; 0: P F ~ N _ 2 4,%,o -C 2 /n r 4 > l ; A :P /H 2 4 > * > ° 2 4 2 + 4 > l 2 4 63 0 02 N 0 P 2 P N 0 .i 2 Fig. 11 The absorption driving 4 ,i rate 4 " N 0 0 04 C 2 * of N^ 4 1 / 2 P 4 NO , l.o / H N 0 2 (o) 4 .I " N Q ,l,o/ N 0 C s into 2 H 4 2 < A ) 4 78% HN0 at 20° C as a function 3 of the force. Ch' - 0.346 m; T - 2.15 sec; 0: P N -NO /2 - C 2,i 2°4,lJ W N 64 H 2°4,i ' X°4,l,o W /H \ 0 4 J 4.5 CONCLUSION The a b s o r p t i o n o f NOg/NgO^ i n t o d i l u t e d n i t r i c pseudo f i r s t a c i d i s accompanied by a r a p i d o r d e r r e a c t i o n between N^O^ and water. From t h e a b s o r p t i o n measurements i t can be c o n c l u d e d that with increasing a c i d strength the values approximation decrease o f t h e s o l u b i l i t y o f N „ 0 , s t e n g t h . Above 25% n i t r i c The innitric t h i s i s mainly a c i d s o l u t i o n s t h i s approximation a b s o r p t i o n o f NO^/NgO^ gas m i x t u r e s caused by t h e acid with increasing ionic i s not v a l i d . into concentrated n i t r i c (> 63%) can be c o n s i d e r e d as pure p h y s i c a l p r o c e s s . acid I t c a n be c o n c l u d e d that N^O^ i s t h e a c t i v e s p e c i e s d u r i n g t h e a b s o r p t i o n p r o c e s s . The s o l u b i l i t y o f N^O^ i n c o n c e n t r a t e d n i t r i c a c i d s o l u t i o n s was c a l c u l a t e d from t h e t o t a l p r e s s u r e d a t a o f t h e system NgO^HNOg-HgO, and i t can be c o n c l u d e d law that vapour Henry's i s valid. REFERENCES 1. H o f t i j z e r , P.J. and Kwanten, F.J.G., A b s o r p t i o n o f n i t r o u s gases i n : G. Nonhebel, Gas p u r i f i c a t i o n p r o c e s s e s Butterworths, London, 1972, p. 164. 2. Goyer, G.G., J. Coll. 3. England, f o r a i r p o l l u t i o n c o n t r o l , Newnes- Sci. , 1963, 18, 616. C. and C o r c o r a n , W.H., Ind. Eng. Chem. Fundam. , 1974, K3, 373. 4. Detournay, J.P. and J a d o t , R.H., Chem. Eng. Soi. , 1973, 28, 2099. 5. C a r b e r r y , J . J . , Chem. Eng. Soi., 1959, ¡3, 189. 6. Theobald, H. , Chemie-Ing. -Teohn. , 1968, 1_5, 763. 7. Tereshchenko, L.Ya., Panov, V.P., P o z i n , M.E. and Zubov, V.V., J. Appl. Chem. USSR (Engl. Transl.), 1968, 41, 1995. 8. Vandoni, R. and Laudy, M., J. Chim. Phys., 9. A u n i s , G., J. Chim. Phys., 1952, 49, 99. 1952, 49, 103. 10. Chambers, F.S. and Sherwood, T.K., Ind. Eng. Chem., 1937, 2J3, 1415. 11. Caudle, P.G. and Denbigh, K.G., Trans. Far. Soo., 1953, 39, 39. 12. P e t e r s , M.S. and Holman, J . L . , Ind. Eng. Chem., 1955, 47, 2536. 13. Wendel, M.M. and P i g f o r d , R.L., A.I.Ch.E. Journal, 1958, 4, 249. 14. Dekker, W.A., Snoeck, E. and Kramers, H., Chem. Eng. Soi., 1959, IX, 61. 15. Kramers, H., B l i n d , M.P.P. and Snoeck, E., Chem. Eng. Sci., 1959, 14, 115. 16. Kameoka, Y. and P i g f o r d , R.L., Ind. Eng. Chem. Fundam., 1977, 16, 163. 17. Denbigh, K.G. and P r i n c e , A . J . , J. Chem. Soo., 1947, 790. 65 18. Sherwood, T.K., P i g f o r d , R.L. and W i l k e , C.R., Mass T r a n s f e r , McGraw-Hill, 1975. 19. C a r r i n g t o n , T. and Davidson, N., J. Phys. Chem. , 1953, 57, 418. 20. M o l l , A . J . , PhD T h e s i s , Washington, 1966. 21. T r e i n i n , A. and Hayon, E., J. Am. Chem. Soa., 1970, 92, 5821. 22. Komiyama, H. and Inoue, H., J. Chem. Eng. of Japan, 1978, 11, 25. 23. Counce, R.M., Master T h e s i s , U n i v e r s i t y o f Tennessee, 24. L o n g s t a f f , J.V.L. 25. Karavaev, 1974, Chem. USSR (Engl. Transl.), 1001. 26. Atroshchenko, 1958, and S i n g e r , K., J. Chem. Soa. , 1954, 2610. M.M. and V i s l o g u z o v a , V.G., J. Appl. 47, K n o x v i l l e , 1978. 31, V . l . and Kaut, V.M., J. Appl. Chem. USSR (Engl. Transl.), 340. 27. W e i n r e i c h , G.H., PhD T h e s i s , U n i v e r s i t y o f T o u l o u s e , F r a n c e , 1955. 28. Klemenc, A. and Rupp, J . , Z. Anorg. 29. Karavaev, 1967, M.M. and Yarkovaya, Allg. Chem., 1930, 194, 51. V.A., J. Appl. Chem. USSR (Engl. Transl.), 40, 2340. 30. Karavaev, M.M. and Bessmertnaya, A . I . , The Soviet Chemical Industry, 1969, 7, 30. 31. A u d i n o i s , R., J. Chim. Phys., 1965, 62, 439. 32. A u d i n o i s , R., J. Chim. Phys. Physicochim. 33. A u d i n o i s , R., CR. Acad. Sei. Paris Biol., 1969, 66, 489. Sec. C. , 1968, 266, 117. 34. T e c h n i c o n A u t o - A n a l y z e r I I , I n d u s t r i a l Method No. 230-72A/Tentative 1974. 35. Dekker, W.A., PhD T h e s i s , D e l f t U n i v e r s i t y o f Technology, 36. Danckwerts, D e l f t , 1958. P.V., G a s - L i q u i d r e a c t i o n s , M c G r a w - H i l l , London, 1970. 37. H i s a t s u n e , I.e., J. Phys. Chem., 1961, 65, 2249. 38. B o d e n s t e i n , M. and Bogs, F., Z. Physik. 39. F o r s y t h e , W.R. and Giauque, Chem., 1922, 100, 68. W.F., J. Am. Chem. Soa., 1942, 64, 48. 5. THE OXIDATION AND ABSORPTION OF NO BY NITRIC ACID 5.1 INTRODUCTION The oxidation o f NO t o N 0 by c o n c e n t r a t e d n i t r i c 2 a c i d s o l u t i o n s may be o f importance f o r the p r o d u c t i o n o f c o n c e n t r a t e d n i t r i c concentrated n i t r i c nitrogen o x i d e s from t h e t a i l attractive properties. gas o f n i t r i c Firstly, e a s i l y o x i d i z e NO t o N0 . 2 p h y s i c a l l y very well acid plants, i t i s a very strong Secondly, N 0 2 dissolves a c i d . In a d d i t i o n a c i d may be used as a s c r u b b i n g l i q u i d 4 f o r t h e removal o f since i t has two o x i d i z i n g agent and i t can which i s i n e q u i l i b r i u m into concentrated n i t r i c with In t h i s C h a p t e r the mechanism and the k i n e t i c s o f t h i s o x i d a t i o n nitric acid are investigated to obtain a b s o r b e r s . Furthermore some p r e l i m i n a r y o f NO i n t o 40% n i t r i c acid solutions gathered i n the concentrated region N0 , 2 acid. by 63%-78% data f o r the design o f i n d u s t r i a l experiments c o n c e r n i n g the absorption a r e c a r r i e d out t o check i f t h e r e s u l t s apply a l s o t o t h e d i l u t e d system. 5.2 PROPOSED MECHANISM The r e a c t i o n o f NO w i t h n i t r i c a c i d i s presented with the f o l l o w i n g overall reaction: NO + 2HN0 This 3 reaction acid solutions t 3N0 2 + H 0 i s the r e v e r s e d investigate t h i s phenomenon stream c o n t a i n i n g that walls r e a c t i o n of a c i d formation. Concentrated o f 55%-80% have a c o n s i d e r a b l e T h e r e f o r e , t h i s r e a c t i o n may gas (1) 2 take p l a c e nitric a c i d vapour p r e s s u r e . i n t h e gas phase [ 1 ] . In o r d e r t o e x p e r i m e n t s were c a r r i e d out by p a s s i n g a 1% NO o v e r a 65% n i t r i c acid solution. c l o s e t o t h e g a s - l i q u i d i n t e r f a c e . Furthermore, l a r g e N0 2 nitrogen I t was o b s e r v e d t h e produced water vapour condensed i n t h e gas phase on t h e g l a s s brown c o l o u r e d nitric reactor amounts o f t h e were found i n t h e gas phase. Tereshchenko e t a l [2] 67 i n v e s t i g a t e d t h e o x i d a t i o n o f NO i n a n i t r o g e n gas stream s o l u t i o n s o f 60% t o 80% i n a b u b b l i n g apparatus by n i t r i c acid and found t h a t t h e o x i d a t i o n r a t e was c o n t r o l l e d by gas phase d i f f u s i o n o f NO from t h e gas b u l k t o t h e g a s liquid i n t e r f a c e . These o b s e r v a t i o n s can be e x p l a i n e d by r e g a r d i n g t h e gas phase r e a c t i o n between NO and n i t r i c a c i d vapour as i n f i n i t e l y f a s t . The r e a c t i o n may t a k e p l a c e i n a s m a l l r e a c t i o n zone o r i n an a s y m p t o t i c r e a c t i o n plane very c l o s e to the g a s - l i q u i d which p r o c e e d if 1 Absorption-oxydation The and [11,12], model r e a c t i o n i s a c t u a l l y much more c o m p l i c a t e d than e q u a t i o n (1) s u g g e s t s , i t may p r o c e e d v i a a mechanism composed o f t h e f o l l o w i n g s t e p s : k l NO + HNOg HN0 + N0 (2) 2 = 0.2 - 9 m /kmol.sec a t 298°K HN0 2 produced HN0 g 2 + HN0 = 6 x 10 3 a c i d vapour [4,5,6]. 2 + 3 [4,5,6]. reacts very r a p i d l y with n i t r i c k 68 k 2 3 k The c a s e on a (see F i g . 1 ) . R e a c t i o n s i n a r e a c t i o n zone may be t r e a t e d as though they are i n s t a n t a n e o u s t h e r e a c t i o n zone i s n o t t o o l a r g e Fig. interface 2N0 2 - 9 x 10 + H 0 (3) 2 3 3 m /kmol.sec a t 300°K [4,5,9], The r e a c t i o n rate constant k constant the o f the assumed t h a t the n i t r o u s J 2C HN0 HNO phase r e a c t i o n i s /Z„ D . HNO, J, 1 i n which J„„„ i s the HNUg a r e a i f the D reaction the i s not N0 the + NO 2 NO + N0 From the be reactions + H0 X 2HN0 X N 0 2 2 literature react with n i t r i c 2 g From the + HN0 that 2 2 be It an a u t o c a t a l y t i c catalytic reaction 2 HN0 2 + HN0 and N 0 2 D . by the and (4) HN0„ , 1 O e v a p o r a t e d per surface condition (2) unit retained reaction. Using the f o r instantaneous i s too slow. Near water vapour are p r e s e n t , i n the reaction and zone: ^0^ reactions produced by (5) and these to, r e s p e c t i v e l y , equation (6) are reactions (3) and (7) 2 concluded that the gas phase o x i d a t i o n o f NO by nitric under t h e s e c i r c u m s t a n c e s i t seems reaction. the l i q u i d phase o x i d a t i o n o f NO by d i l u t e d which o n l y n i t r o u s a c i d p r o d u c e s , i s a l s o an [14,15,16,30]. P r e s e n t l y , NOg t % (6) gas 2 for 3 mechanism t o c o n f i r m 2N0 i t i s formed. (5) c o n c e r n i n g k i n e t i c s and phase r e a c t i o n . The that It i s 2 (2) . The s h o u l d be n o t e d t h a t (< 25%) O ./ reaction important a c i d vapour a c c o r d i n g above i t can acid solutions HNO, [3,7,8,10,13] i t i s known t h a t 2N0 3 are a c i d vapour i s a very complex r e a c t i o n , and t o be 2C shown t h a t which i m p l i e s following as condition i n the neighbourhood o f the i t can much f a s t e r than r e a c t i o n N 0 N0,o i n s t e a d o f becoming d e p l e t e d fulfilled, the a c i d which would be i n t e r f a c e , however, l a r g e amounts o f N0 therefore C NO amount o f n i t r i c r e a c t i o n r a t e c o n s t a n t k^ found rate [11,12]: O o f NO i t was instantaneously a c i d i n t o a gas, /Ik. concentration i t s bulk value C reaction phase c o u l d be n e g l e c t e d . J°mO, ,/ 3 gas acid reacts t r a n s i e n t e v a p o r a t i o n of n i t r i c i n s t a n t a n e o u s gas times h i g h e r than the p r i m a r y r e a c t i o n . With i n f r a r e d a n a l y s i s amount o f n i t r o u s a c i d vapour i n the therefore For i s about 10 2 however, too the little conditions produced i s i n e q u i l i b r i u m w i t h for nitric auto- i s known instantaneous NgO^. (8) 4 69 T h i s e q u i l i b r i u m i s e s t a b l i s h e d very t h a t N0„ and A rapidly At the g a s - l i q u i d i n t e r f a c e o n l y N 0 2 nitric 4 5.3 EXPERIMENTAL The experiments we (Chapter 2 and 5.4 c a r r i e d out C h a p t e r 4 ) . The for nitrogen o x i d a t i o n was b u l k and The 1. i n the equipment which was previously and and o u t - g o i n g gas liquid a mass b a l a n c e around the found t h a t the d e v i a t i o n was described were N0- l e s s than 5%. RESULTS to t h e proposed model t h e o x i d a t i o n phase d i f f u s i o n from the gas r a t e o f NO i s c o n t r o l l e d by gas b u l k t o t h e r e a c t i o n zone o r r e a c t i o n p l a n e . Gas phase mass t r a n s f e r i n t h e wetted w a l l column t a k e s p l a c e by d i f f u s i o n only concentration C i n the r a d i a l d i r e c t i o n and change o f NO i n the C„„ NO,o gas -a — 4 I n=l a exp t h e r e f o r e the phase can fractional be w r i t t e n as: The it ( ) (9) Gz„„ NO n phase d i f f u s i o n c o e f f i c i e n t r e l a t i o n o f Chapman-Enskog (I> given gas molecular 2 1 oo = N0 of NO = 1.98 e x p e r i m e n t a l r e s u l t s f o r 78%, i n F i g s . 2, oxidation 3 and r a t e f o r 78% c o n t r o l l e d and 4. and in nitrogen -5 2 x 10 63% and m /s 57% at 20 C and nitric From t h e s e f i g u r e s i t can 63% nitric was c a l c u l a t e d u s i n g o change o f NO concentration o f NO. concentration change o f NO s u g g e s t s , t h a t the From T a b l e s 1 and should be 2 i t can 1.0132 bar) acid solutions be c o n c l u d e d t h a t a c i d i s c o m p l e t e l y gas agrees w i t h the proposed model. A c c o r d i n g f r a c t i o n a l concentration 70 the (see Chapter 4 ) . in-going I t was the oxidation According The from to the g a s - l i q u i d i n t e r f a c e . dissolves physically into o x i d e s c o n t e n t and established. MATHEMATICAL MODEL AND NO gas a c i d , i n which i t i s h i g h l y s o l u b l e proposed model i s p r e s e n t e d i n F i g . analysed i t i s assumed N„0 d i f f u s e i n c o n t i n u o u s e q u i l i b r i u m w i t h each o t h e r ¿1 4 r e a c t i o n zone o r r e a c t i o n p l a n e t o the concentrated [17]. T h e r e f o r e , [24]. are the phase d i f f u s i o n t o e q u a t i o n (9) independent o f the be the the inlet c o n c l u d e d t h a t the f r a c t i o n a l tends t o i n c r e a s e w i t h i n c r e a s i n g P„_ . This NO, o r e a c t i o n i s very complicated. 71 Fig. 3 Fractional concentration number for 63% nitric 72 change of NO as a function acid (0: 20°C; A : 30°C; — of the equation Graetz(9)). 'Or Fig. 4 Fractional concentration number for 67% nitric change of NO as a function acid (0: 20°C; equation of the Graetz- (9)). 73 Exp.. h h xlC > 6 m T sec T °C p o c bar 3. m /sec kmol N m P P NO, o bar N0 P N 2 bar 2°4 bar P N 2°3 bar 2 V \ °4 xlO kmol 6 °N0 C N0,o N 2° / m. s 3 4 2 1.1 5 44 0 346 1 26 20 1 093 6 5 0 0419 0 0284 0 00825 0 000268 5 .25 0.327 1.2 5 44 0 346 1 26 20 1 093 6 5 0 0866 0 0388 0 01541 0 000845 11. 50 0.365 1.3 5 44 0 346 1 26 20 1 093 3 8 0 1274 0 0509 0 02648 0 00177 18. 92 0.396 1.4 5 44 0 346 1 26 20 1 093 3. 8 0 1683 0 0599 0 0367 0 00252 24. 71 0.363 1.5 5 44 0 346 1 26 20 1 093 3 8 0 2099 0 0689 0 0486 0 00395 31. 73 0.396 1.6 5 44 0 346 1 26 20 1 093 3 8 0 0433 0 0248 0 00628 0 000258 5 28 0.349 2.1 7 38 0 346 1 03 20 1 115 2 2 0 0410 0 0224 0 00515 0 000265 5 64 0.420 2.2 7 38 0 346 1 03 20 1 115 2 2 0 0782 0 0304 0 00947 0 000750 11 34 0.458 2.3 7 38 0 346 1 03 20 1 115 2 2 0 1075 0 0373 0 0143 0 00125 15 73 0.452 2.4 7 38 0 346 1 03 20 1 115 2 2 0 1596 0 0479 0 0235 0 00245 23 08 0.466 0 193 0 0560 0 0321 0 00362 27 66 0.486 0 0264 0 00749 0 000578 9 93 0.508 2.5 7 38 0 346 1 03 20 1 115 2 2 3.1 11 05 0 346 0 79 20 1 148 10 6 0 0626 3.2 11 05 0 346 0 79 20 1 148 10 6 0 0989 0 0340 0 01184 0 00117 15 28 0.509 3.3 11 05 0 346 0 79 20 1 148 20 7 0 1247 0 0390 0 01553 0 00180 17 85 0.538 3.4 11 05 0 346 0 79 20 1 148 20 7 0 1553 0 0454 0 0211 0 00256 23 95 0.527 37 0 0 1764 0 0487 0 0243 0 00314 28 88 0.531 8 35 0.270 3.5 11 05 0 346 0 79 20 1 148 5.1 3 45 0 346 1 71 20 1 087 2 5 0 0811 0 0469 0 0223 0 000708 5.2 7 38 0 346 1 71 20 1 087 2 5 0 1362 0 0636 0 0413 0 00148 14 47 0.247 9.1 7 38 0 137 0 43 20 1 069 3 3 0 1631 0 0435 0 0194 0 00317 36 41 0.649 7 38 0 137 0 43 20 1 069 3 3 0 0788 0 0288 0 00851 0 00102 17 60 0.651 9.2 Table 1 Experimental r e s u l t s of N0-oxidation by 78% HNO E X P - h *l xlO 3 m ' m T T sec P °C P c bar xlO kmol N0,o bar P P N0, bar P NO J N n bar N bar W /SeC Ul _^N0_ 6 xlO kmol NO, o W m3 20 1 n m2 0 0 0104 0 000635 0 0498 0 0253 0 00224 0 0150 0 00231 0 000182 0 0232 0 00549 0 000523 5 87 0 677 0 0752 0 0285 0 00832 0 00102 9 98 0 689 0 1124 0 0363 0 0135 0 00197 14 07 0 701 5 06 0 1410 0 0387 0 0153 0 00269 17 9 0 714 1 93 0 0259 0 0233 0 00555 0 000194 2 23 0 467 3 17 0 137 0 75 20 1 060 1 11 0 0593 0 0318 20 2 3 17 0 137 0 75 20 1 060 22 1 7 69 0 137 0 42 20 1 087 1 11 0 1208 5 06 0 0263 22 2 7 69 0 137 0 42 20 1 087 22 3 7 69 5 06 0 0483 0 137 0 42 20 1 087 5 06 22 4 7 69 0 137 0 42 20 1 087 5 06 22 5 7 69 0 137 0 42 20 1 087 24 1 7 69 0 346 1 05 20 1 103 5 25 0 489 12 43 0 541 2 69 0 669 24 2 7 69 0 346 1 05 20 1 103 1 93 0 1085 0 0479 0 0235 0 00169 8 19 0 471 26 1 4 15 0 346 1 58 20 1 091 2 30 0 0309 0 0311 0 00992 0 000244 1 53 0 369 26 2 4 15 0 346 1 58 20 1 091 2 30 0 1277 0 0648 0 0429 0 00247 7 16 0 433 Table 2 Experimental results of the NO-oxidation by 63% HNO In some experiments w i t h 63% n i t r i c oxidation investigated. it a c i d the i n f l u e n c e r a t e o f NO f o r e q u i m o l a r i n l e t o f N0 2 on t h e q u a n t i t i e s o f NO and N 0 2 was The e x p e r i m e n t a l r e s u l t s a r e g i v e n i n T a b l e 3 and from t h i s can be c o n c l u d e d t h a t the i n f l u e n c e o f N0 change o f NO i n t h e gas phase i s o f minor The oxidation r a t e o f NO by 57% n i t r i c on t h e f r a c t i o n a l 2 importance. acid solutions phase d i f f u s i o n c o n t r o l l e d , and t h e o x i d a t i o n liquid is the phase (see i s not c o m p l e t e l y gas a l s o takes place i n the F i g . 4 ) . Under t h e s e c i r c u m s t a n c e s t h e gas phase r e a c t i o n r a t e very low n i t r i c 2 a c i d vapour p r e s s u r e . At more d i l u t e d n i t r i c was found i n t h e gas phase, and under t h e s e c o n d i t i o n s takes place only i n the l i q u i d phase. I t s h o u l d be noted t h a t cannot e x i s t i n d i l u t e d n i t r i c f i n a l product The liquid 2N0 + acid phase o x i d a t i o n HN0 (< 40%), overall (< 40%) N0 2 and/or N 0 and i n t h i s case n i t r o u s 2 4 acid i s + 3 H 0 2 o f NO by d i l u t e d n i t r i c a c i d c a n be p r e s e n t e d reaction: •* 3HN0 (10) 2 Some e x p e r i m e n t a l r e s u l t s w i t h 40% n i t r i c a c i d a r e g i v e n i n T a b l e 4. I f t h e t h e o r y o f mass t r a n s f e r w i t h a r a p i d pseudo f i r s t liquid acid the r e a c t i o n [14,15,16]. with the following the partially t o o slow t o be c o n s i d e r e d as i n s t a n t a n e o u s , a f a c t which may be caused by no N 0 the table concentration phase may be a p p l i e d the absorption order r e a c t i o n i n rate per unit surface a r e a can be w r i t t e n a s : 1 provided that The kx » absorption straight line regression rate (J„„) NO p l o t t e d as a f u n c t i o n o f P . should give a NO, 1 through t h e o r i g i n w i t h a s l o p e o f J J Q ^ ^ D ^ (see F i g . 5 ) . With H a n a l y s i s t h e s l o p e was found t o be: HJJQ ^/~ki>£ The 1. oxidation = 5 2 2.81 + 0.15 x 1 0 ~ kmol/m .bar.sec a t 20°C o f NO i n t o 5-25% n i t r i c acid solutions (12) seems t o be a u t o c a t a l y t i c [14,15,16,25,26,27,28,29,30]. A b e l e t a l [14,25,26,27,28] proposed the f o l l o w i n g reaction HN0 76 3 scheme: + HN0 2 "* N 0 2 4 + H 0 2 (13) model measured Exp. N„0„ 2 4,o N0„ 2,o NO,o p P P p C N0 P N 2 2°4 °N0,o bar bar bar bar C C N0 V Q,i C Q,o" Q,i bar N0 °N0,o C X 10 C V Q,i Q,o J n 2°4 Q,i 6 X 10 6 2 2 kmol/ra kmol/m .s 1.90 0.490 0.610 1.76 0.67 7.03 0.490 0.610 7.68 0.62 4.76 0.490 0.610 4 . 85 9.78 0.490 0.610 0.53 40.1 0.0199 0.0171 0.00296 0.0293 0.00871 0.482 40.2 0.0704 0.O4O3 0.0164 0.0574 0.0334 0.546 0.0213 0.523 0.0455 0.544 0.69 41.1 0.0484 0.0285 0.00819 0.0458 41.2 0.0941 0.0486 0.0239 0.0671 Table 3 Influenae of N0 on the oxidation g of NO by 63% HNO y .s (T - 20°C, T = 1.05 sea, 10 bar). 10.62 N 0 2 + 2N0 + 2H 0 4 2 * 4HN0 In t h i s r e a c t i o n mechanism is established overall reaction (13) i s r a t h e r very r a p i d l y . The i n i t i a l reaction and f i r s t slow, w h i l e e q u i l i b r i u m (14) formation r a t e o f n i t r o u s a c i d o f the (10) was found t o be f i r s t acid concentration concentration (14) 2 order with respect order with respect to the n i t r i c to the nitrous acid [15,16]. Furthermore t h e o v e r a l l r e a c t i o n r a t e was found t o be independent o f t h e p a r t i a l p r e s s u r e o f NO [15,16]. From t h e above i t can be concluded that within not valid t h e measured c o n d i t i o n s f o r the oxidation t h i s a u t o c a t a l y t i c behaviour i s o f NO by 40% n i t r i c acid solutions. g <J> x 1 0 £ 5 h' T p C HN0 2, o X l 2 ° 3 N0 3 N0 2 kmol/m . s e c . 3, m /s m sec. 1.21 0 136 0.284 2.65 0 0402 1.40 1.21 0 136 0.284 2.65 0 1038 2.72 0.97 bar kmol/m 1.21 0 346 0.722 1.92 0 0302 1.21 0 346 0.722 2.62 0 0578 1.91 1.21 0 346 0.722 2.62 0 0870 2.58 1.21 0 346 0,722 2.62 0 109 3.14 1.21 0 346 0.722 2.62 0 129 3.59 0.722 2.62 0 0274 0.88 0 346 1.21 Table 4 Experimental (T = 20°C; P 78 results of the absorption -1.16 bar). rate of NO into 40% HN0 Fig. 5 The absorption rate of NO into 40% nitric acid (0: x =0.722 sec; A ; x = 0.284 sec). UOp/IlpO^ diffusion from the reaction A c c o r d i n g t o t h e proposed model N 0 plane 2 and N^O^, which a r e i n c o n t i n u o u s e q u i - l i b r i u m w i t h each o t h e r , d i f f u s e from t h e r e a c t i o n p l a n e t o t h e gas b u l k and t o the g a s - l i q u i d physically i n t e r f a c e . At t h e g a s - l i q u i d i n the concentrated n i t r i c i n t e r f a c e only N„0 d i s s o l v e s & 4 acid. For a quantitative description o f these d i f f u s i o n processes the c o n c e n t r a t i o n o f N0 2 and N^O^ on t h e r e a c t i o n p l a n e s h o u l d be known. I t s h o u l d be noted t h a t t h e d i s t a n c e from t h e r e a c t i o n p l a n e t o t h e g a s - l i q u i d i n t e r f a c e (6 ) v a r i e d i n o u r experiments from 0 -4 3 x 10 m (moving boundary). c o n c e n t r a t i o n decrease o f N0 liquid N 0 2 4 2 From t h e s e r e s u l t s and NgO i t can be d e r i v e d t h a t t h e from t h e r e a c t i o n p l a n e t o t h e g a s - i n t e r f a c e i s s m a l l (< 5 % ) , and t h e r e f o r e t h e c o n c e n t r a t i o n o f NOg and on t h e r e a c t i o n p l a n e was assumed t o be e q u a l t o t h a t a t t h e i n t e r f a c e . The c o n c e n t r a t i o n o f N 0 mass b a l a n c e around situation - 3D, NO Q = N0 [18,19]. 3C, NO and N 0 2 Q D 8r 2 2 Q + 2N 0 2 4 on t h e r e a c t i o n p l a n e i s c a l c u l a t e d from a t h e r e a c t i o n p l a n e by assuming a q u a s i - s t a t i o n a r y 3r - 2D (15) 4 i n which t h e s o l u b i l i t y m i s d e f i n e d as: 79 C N m = = 2 For H N 2°4,£,i ~ 0 2 4 2T~ 16 < ) 4,g,i small values of the contact b o t h be c o n s i d e r e d time t h e gas phase and t h e l i q u i d phase may t o be i n f i n i t e l y deep, and t h e r e f o r e t h e l o c a l mass f l u x can be c a l c u l a t e d from t h e p e n e t r a t i o n theory. The l o c a l mass f l u x o f NO from t h e gas b u l k N NO " " NO T I = m,o^k D c R-6 For zero initial and N^O^ N0 2 from t h e r e a c t i o n p l a n e = Q If there - D i n t h e gas phase t h e l o c a l mass f l u x o f N 0 i s N0„ p r e s e n t 2 t o gas b u l k becomes: / D -—• 3r ^ Q (17) f concentration 3C N t o the r e a c t i o n plane i s : I = C Q, i V— (18) K TTt i n t h e i n - g o i n g gas stream, t h e l o c a l mass f l u x N ' can 0, 4 be w r i t t e n a s : N Q " ( C Q , i - C Q , o ) V 19 i ? The l o c a l mass f l u x o f N 0 2 < > 4 i n t h e l i q u i d phase can be d e s c r i b e d by: 3C V. = • V,« " = L a , V,,, " V m . . * ^ * * (20) A f t e r s u b s t i t u t i o n i n t o t h e mass b a l a n c e 3C the f o l l o w i n g equation V — — = (C - C )¥ — t 2 ( 1 C„ „ NO.o' TTt Q,i Q V TTt 2°4,g,i N D n (21) are only v a l i d plane than t h e c o n c e n t r a t i o n o f N 0 D N X These e q u a t i o n s i s higher - C „ ) x 2°4,£,o 2°4 I * > 4 coefficient i s obtained: i f the concentration of N0 2 2 on t h e r e a c t i o n i n t h e gas phase. The d i f f u s i o n was c a l c u l a t e d as was d e s c r i b e d i n C h a p t e r 4. With t h e known 2 e q u i l i b r i u m constant K„ = P /P„„ , t h e c o n c e n t r a t i o n s o f N0„ and N„0„ on "2 N2O4 NO2 2 2 4 the r e a c t i o n p l a n e can be c a l c u l a t e d from e q u a t i o n (21) by means o f an i t e r a t i o n Q 80 p r o c e d u r e . Note t h a t t h e s e value. concentrations a r e independent o f the c o n t a c t I f the gas phase may n o t be c o n s i d e r e d t o be i n f i n i t e l y c o n c e n t r a t i o n o f N0„ and N „ 0 . on t h e r e a c t i o n p l a n e o v e r t h e e f f e c t i v e 2 2 4 h e i g h t h' was c a l c u l a t e d from an o v e r a l l mass b a l a n c e : 2 o o l a i T 3<j) (1 - 41 — exp (- - 5 — ) ) n=l a Gz n NO g = <j) (C 2 g 8TT(R - 6 ) h'(m C concentrations > 1 U U 2 4,)l,o obtained with The The obtained with c o n d i t i o n s l e s s than 8% from and NgO^ from t h e r e a c t i o n p l a n e 2 those t o t h e gas b u l k can 2 a TT - * \ - <- <*-> . oo , x n=l Q,i a n Q v a l u e s o f C„ - C„ ,/C - C„ . were c a l c u l a t e d from t h e C„ . o f t h e Q Q,.t Q,o Q,i Q > _ 1 t h e o r e t i c a l model a c c o r d i n g t o e q u a t i o n experiments. (22) and t h e measured v a l u e C In F i g . 6 and F i g . 7 t h e t h e o r e t i c a l compared f o r i n i t i a l r e a c t i o n plane concluded The and t h e measured v a l u e s a r e t o t h e gas b u l k i s given amounts o f N 0 2 penetration N o 2 4 i n Table 4 which were p h y s i c a l l y 3. From t h e above i t can be absorbed i n t o t h e n i t r i c acid c o n d i t i o n s be d e s c r i b e d w i t h t h e theory. = 2 < V o . " V o m 4 2 4,g, i , >' V* - iITT f T ^ 4 2 4,J!,,o measured a b s o r p t i o n r a t e s were compared w i t h values r a t e o f NOg from t h e t h a t t h e experiments agree r a t h e r w e l l w i t h t h e model. s o l u t i o n s can under o u r e x p e r i m e n t a l J from t h e z e r o c o n c e n t r a t i o n o f NO^ i n t h e gas phase. The i n f l u e n c e o f NOg i n t h e i n - g o i n g gas stream on t h e d i f f u s i o n The < > T7t with: - C_ Q,o 22 Zl ' * equation (21). d i f f u s i o n of N0 — G„ 2 o f NOg and NgO^ on t h e r e a c t i o n p l a n e (22) d e v i a t e under o u r e x p e r i m e n t a l film 2 °° i a i r ) ( 1 - 4E - r exp ()) + '° n=l a Gz„ . n Q )Y W 2 4,g,i equation be d e s c r i b e d C Q -C W The Q _ time deep, an average according to equation r a t e s and the t h e o r e t i c a l zero N O concentrations ^ concentration (24). (24) the t h e o r e t i c a l l y predicted In F i g . 8 and F i g . 9 t h e measured predicted absorption rates are p l o t t e d f o r i n i t i a l i n t h e gas phase. The i n f l u e n c e o f i n i t i a l i n t h e gas phase on t h e N 0 3. From t h e above i t can be c o n c l u d e d 2 4 absorption absorption r a t e i s given t h a t t h e measured N 0 2 4 N0 2 o i n Table absorption rate i s r a t h e r w e l l p r e d i c t e d by t h e model. 81 Fig. 6 The diffusion for 82 78% nitric of iVOg and N 0 4 acid from the reaction (0: 20°C; A : Z0°C; plane equation to the gas bulk (22)). 10 0-5h O U o u o IU 0 G Fig. 7 The diffusion for 63% nitric of N0 2 acid z Q 05 0-10 , red and Nfl^ from the reaction (0: 20°C; A: 30° C; plane equation to the gas bulk (23)). 83 84 85 5.5 DISCUSSION In the proposed mechanism a few assumptions were made which w i l l be d i s c u s s e d i n more d e t a i l . a) A c c o r d i n g t o t h e p r o p o s e d model water vapour i s produced on t h e r e a c t i o n plane very c l o s e to the g a s - l i q u i d interface. l e a v i n g t h e wetted w a l l column was a n a l y s e d f o r i t s water vapour c o n t e n t . I t was found t h a t In some e x p e r i m e n t s t h e gas phase the amount o f water vapour i n t h e gas phase c o u l d be n e g l e c t e d . T h i s i m p l i e s t h a t a l l t h e water vapour produced condenses on the n i t r i c liquid film. Nitric a c i d d i f f u s e s from t h e l i q u i d film i n t o t h i s t h i n water l a y e r and water d i f f u s e s from t h e i n t e r f a c e i n t h e n i t r i c c o n c e n t r a t i o n g r a d i e n t s may acid acid film. These have some i n f l u e n c e on t h e s o l u b i l i t y o f NgO^. can be shown t h a t t h e average t h i c k n e s s o f t h i s l a y e r i s v e r y s m a l l _7 (6 < 3 x 10 m). The c o n c e n t r a t i o n g r a d i e n t o f water i n t h i s l a y e r layer It was r o u g h l y c a l c u l a t e d under s t a t i o n a r y c o n d i t i o n s w i t h : DH 0 2 AC H 2° (25) H layer 2° i n which J i s t h e c o n d e n s a t i o n r a t e o f water vapour. From t h i s v a l u e i t was -2 3 c a l c u l a t e d t h a t AC < 10 kmol/m under o u r e x p e r i m e n t a l c o n d i t i o n s . T h i s H2O 2 i m p l i e s t h a t t h e a c i d s t r e n g t h i n t h e t h i n l a y e r may equal to the s t r e n g t h i n the n i t r i c acid l i q u i d a l s o be assumed t o be film. b) In the c a l c u l a t i o n s t h e i n f l u e n c e o f a temperature change n e a r t h e i n t e r f a c e as a r e s u l t o f heat o f r e a c t i o n , heat o f c o n d e n s a t i o n o f t h e water vapour, heat o f m i x i n g o f the condensed water and n i t r i c e v a p o r a t i o n o f the n i t r i c was n e g l e c t e d NO + 2HN0g <-> 3N0 2HN0 -> 2HN0 H0 N Table 86 2 2°4 5 (g) <*> acid f N Heat effects N 1 = 38.6 X 10 3 (g) AH 2 = 78.6 AH 3 AH AH (A) 2 -> AH H0 2°4 2°4 <«> <*> near the interface Reference 298 1 2 * 2 H0 (g) 2 3N0 (£) into n i t r i c (see T a b l e 5 ) . A H 3 a c i d , heat o f a c i d and heat o f s o l u t i o n o f NgO^ 3 J [23] X io 3 J [23] = -44.2 x io 3 J [23] = -85.9 x io 3 4 J [23] = -25.3 X 19 3 S J t h i s work The temperature change near t h e i n t e r f a c e was c a l c u l a t e d from a heat b a l a n c e by assuming t h a t t h e heat o f m i x i n g may be n e g l e c t e d and t h a t a l l heat o n l y c o n t r i b u t e t o a temperature AH < 1 * A H 2 + A H 3 + ^ A H change i n t h e l i q u i d phase near t h e i n t e r f a c e . 4 ) C N0,o yf%0, P + effects V (26) pc P v i n which y r e p r e s e n t s t h e f r a c t i o n o f t h e NO^ produced which i s c o n v e r t e d t o N^O^. W i t h i n t h e e x p e r i m e n t a l c o n d i t i o n s t h e temperature change near t h e i n t e r o o face variei f a c e v a r i e d from - 0.6 C t o 0 C. T h i s was found t o be s m a l l enough t o be neglected. 5.6 CONCLUSIONS The be o x i d a t i o n o f NO by c o n c e n t r a t e d n i t r i c acid (63-78%) can be c o n s i d e r e d t o an i n s t a n t a n e o u s gas phase r e a c t i o n i n a r e a c t i o n zone o r on a r e a c t i o n plane very c l o s e to the g a s - l i q u i d i n t e r f a c e . P r e s e n t l y too l i t t l e c o n c e r n i n g t h e mechanism and k i n e t i c s t o prove criteria i s known t h i s hypothesis using the f o r instantaneous r e a c t i o n s . I t was found t h a t Danckwerts' s o l u t i o n s f o r i n s t a n t a n e o u s irreversible r e a c t i o n s i n t h e l i q u i d phase can a l s o be a p p l i e d t o gas phase r e a c t i o n s . The NOg and ^ 0 ^ produced, which a r e i n c o n t i n u o u s e q u i l i b r i u m w i t h each o t h e r d i f f u s e from t h e r e a c t i o n zone o r r e a c t i o n p l a n e t o t h e gas b u l k and t o t h e gas-liquid i n t e r f a c e . At t h e i n t e r f a c e o n l y NgO^ d i s s o l v e s p h y s i c a l l y concentrated n i t r i c a c i d . The mathematical d i f f u s i o n p r o c e s s e s was found The model p r e s e n t e d into the to d e s c r i b e these t o be i n good agreement w i t h t h e experiments. a b s o r p t i o n o f NO by 40% n i t r i c phase and under t h e s e c i r c u m s t a n c e s a c i d s o l u t i o n s takes place i n the l i q u i d n i t r o u s acid i s the f i n a l p r o d u c t . The a b s o r p t i o n r a t e can be d e s c r i b e d by the t h e o r y o f mass t r a n s f e r w i t h a r a p i d pseudo f i r s t order r e a c t i o n i n the l i q u i d phase. REFERENCES 1. Dohnalek, R. and V e s e l y , S., Neth. A p p l . 6401801, 1965. 2. Tereshchenko, L.Ya., Panov, V.N. and P o z i n , M.E., J. Appl. Chem. USSR (Engl. 87 Tränst.), 1972, 45, 241. 3. K a i s e r , E.W. and Wu, C.H., J. Phys. Chem., 1977, 81, 1701. 4. K a i s e r , E.W. and Wu, C.H., J. Phys. Chem., 1977, 81, 187. 5. S t r e i t , G.E., W e l l s , J.S., F e h s e n f e i d , F.C. and Howard, C . J . , J. Chem. Phys., 1979, 70, 3439. 6. McKinnon, I.R., Mathieson, J.G. and W i l s o n , I.R., J. Phys. Chem., 1979, 83, 1979. 7. Wayne, L.G. and Y o s t , D.M., J. Chem. Phys., 8. Chan, W.H., Nordstrom, before the Division p. 251-253, A p r i l 1951, 19, 41. R.J., C a l v e r t , J.G. and Shaw, J.H., Paper of Environmental Chemistry American Chemical presented Society, 4-9, 1975, New York. 9. England, C. and C o r c o r a n , W.H., Ind. Eng. Chem. Fundam., 1974, 13, 373. 10. England, C. and C o r c o r a n , W.H. , Ind. Eng. Chem. Fundam., 1975, 14^, 55. 11. Danckwerts, P.V., G a s - L i q u i d R e a c t i o n s , M c G r a w - H i l l , London, 1970. 12. A s t a r i t a , G., Mass T r a n s f e r w i t h Chemical R e a c t i o n , E l s e v i e r Publishing Company, Amsterdam, 1967. 13. V l a s t a r a s , A.S. and W i n k l e r , C.A., Can. J. Chem., 1967, 45, 2837. 14. A b e l , E. and Schmid, H., Z. Physik. Chem., 1928, 132, 55. 15. Schmid, G. and Bahr, G., Z. Physik. Chem., 1964, 41, 8. 16. U s u b i l l a g a , A.N., PhD T h e s i s , U n i v e r s i t y o f I l l i n o i s , 17. C a r r i n g t o n , T. and Davidson, N., J. Phys. U.S.A., 1962. Chem., 1953, 57, 418. 18. H i s a t s u n e , I.C., J. Phys. Chem., 1961, 65, 2249. 19. T e c h n i c o n A u t o - A n a l y z e r I I , I n d u s t r i a l method No. 230-72A/Tentative 1974. 20. H i k i t a , H. A s a i , S. and Takatsuka, T., Chem. Eng. J., 1972, 4, 31. 21. Van de Vusse, J.G., Chem. Eng. Sei., 1966, 21, 631. 22. Dekker, W.A., PhD T h e s i s , D e l f t , 1958. 23. F o r s y t h e , W.R. and Giauque, W.F., J. Am. Chem. Soc. , 1942, 64, 48. 24. R e i d , R.C., P r a u s n i t z , J.M. and Sherwood, T.K., The P r o p e r t i e s o f Gases and L i q u i d s , M c G r a w - H i l l , 1977. 25. A b e l , E. and Schmid, H., Z. Physik. Chem., 1928, 134, 279. 26. A b e l , E., Schmid, H. and Babad, S., Z. Physik. Chem., 1928, 136, 135. 27. A b e l , E., Schmid, H. and Babad, S., Z. Physik. Chem., 1928, 136, 419. 28. A b e l , E. , Schmid, H. and Babad, S., Z. Physik. 29. A b e l , E., Schmid, H. and Römer, 30. Axente, 2057. 88 E., Z. Physik. Chem., 1928, 136, 430. Chem., 1930, 148, 337. D., L a c o s t e , G. and Mahenc, J . , J. Inorg. Nucl. Chem., 1974, 36, 6. AN ABSORPTION MODEL FOR THE DESIGN OF A DILUTED NITRIC ACID ABSORBER AND METHODS TO DECREASE THE NO CONTENT IN TAIL GASES x 6.1 INTRODUCTION A l t h o u g h many i n v e s t i g a t i o n s can be found absorption of n i t r o g e n oxides into n i t r i c still not w e l l u n d e r s t o o d a c i d . T h i s i s m a i n l y due and NgO^ liquid i n absorbers i n the l i t e r a t u r e c o n c e r n i n g f o r the p r o d u c t i o n o f d i l u t e d a l l p l a y an important r o l e i n the a b s o r p t i o n p r o c e s s nitric t o NOg. T h i s o x i d a t i o n i s an u n u s u a l temperature In coefficient t h i s Chapter as was i n both shown by B o d e n s t e i n an a b s o r p t i o n model, based the p r o d u c t i o n o f d i l u t e d n i t r i c acid. ABSORPTION MODEL FOR The overall reaction 3N0 2 THE negative on g e n e r a l c h e m i c a l absorbers In a d d i t i o n , v a r i o u s methods o f gases o f n i t r i c PRODUCTION OF acid DILUTED NITRIC ACID f o r the a c i d f o r m a t i o n i n the a b s o r p t i o n column can (N 0 ) 2 4 + H0 % 2 a given composition 2HN0 3 + be NO the maximum a c i d c o n c e n t r a t i o n t h a t can be v e r y p o o r l y s o l u b l e i n aqueous s o l u t i o n s , + 0 2 •* 2N0 (1) o f the n i t r o u s gases ( C h a p t e r 4 ) . The where i t r e a c t s w i t h m o l e c u l a r 2N0 reaction with: T h i s e q u i l i b r i u m determines at can be b r i e f l y d i s c u s s e d . 6.2 presented the [1]. d e c r e a s i n g the c o n c e n t r a t i o n s o f n i t r o g e n o x i d e s i n t a i l plants w i l l NO^ i n the gas phase o x i d i z i n g r e a c t i o n w i t h an apparent e n g i n e e r i n g c o n s i d e r a t i o n s , i s d e r i v e d f o r the d e s i g n o f i n d u s t r i a l for NgO^, a c i d as w e l l as n i t r o u s a c i d be formed i n b o t h phases. Oxygen i s n o r m a l l y p r e s e n t NO nitric t o t h e f a c t t h a t v a r i o u s n i t r o g e n o x i d e s NO, and the gas phase. Furthermore the a c i d s o l u t i o n s , the mechanism i s 2 and NO obtained produced i s t r a n s f e r r e d t o t h e gas is phase, oxygen. (2) 89 The r e a c t i o n r a t e o f t h i s o x i d a t i o n can be e x p r e s s e d -dt- The k • P by [ 1 - 5 ] : ( N0 \ r e a c t i o n r a t e constant k increases with decreasing 3 ) temperature. The r e v e r s e r e a c t i o n may be n e g l e c t e d under t h e c o n d i t i o n s p r e v a i l i n g i n the absorption column. E s p e c i a l l y a t t h e t o p o f t h e a b s o r p t i o n column where t h e p a r t i a l pressure o f NO i s low, t h e r e o x i d a t i o n r a t e o f NO i s s m a l l . As a f i r s t a p p r o x i m a t i o n t h e o x i d a t i o n o f NO can be c o n s i d e r e d step i n the absorption The t o be t h e r a t e determining process. NO produced has a c o n s i d e r a b l e i n f l u e n c e on t h e a b s o r p t i o n rate of NgO^ i n t o water and d i l u t e d a c i d . T h i s e f f e c t may be due t o t h e f o r m a t i o n o f N HNOg and 2 ^ 3 N0 2 NO The i n t + NO + N0 nitric n e *= + as P H 0 2 2 h a s e : % 2HN0 X N 0 a c i d formation 2 2 3 (g) (4) (g) (5) i n t h e gas phase seems t o be o f minor under t h e c o n d i t i o n s p r e v a i l i n g i n t h e a b s o r p t i o n column constants of reactions concentrations to the high of N 0 2 and HN0 3 solubilities A first [ 6 , 7 ] . The e q u i l i b r i u m (4) and (5) were g i v e n i n C h a p t e r 4 ( T a b l e 1 ) . The 2 a r e s m a l l under e q u i l i b r i u m c o n d i t i o n s but due and t h e r a p i d e s t a b l i s h m e n t t r a n s f e r o f NgO^ and HN0 neglected. 2 o f these from t h e gas phase t o t h e l i q u i d phase can n o t be an a b s o r p t i o n model which i s s c h e m a t i c a l l y p r e s e n t e d i n F i g . 1. In t h e from t h e gas phase t h e l i q u i d phase. In t h i s work a model i s s e t up i n which t h e NgOg t r a n s f e r and t h e HNOg t r a n s f e r a r e b o t h taken i n t o account. The model i s based on: a) D i f f u s i o n o f N 0 and NgO^ from t h e gas b u l k 2 k =23 N0 = N 0 2 2 b) T r a n s f e r o f liquid N 2 0 4 RT 4 N 0 2 to the g a s - l i q u i d interface 2k g,NO J 90 was [ 8 ] . More r e c e n t l y H o f t i j z e r and Kwanten [7] proposed m a t h e m a t i c a l d e s c r i p t i o n they n e g l e c t t h e t r a n s f e r o f N „ 0 The e q u i l i b r i a , the attempt t o d e s c r i b e such a complex a b s o r p t i o n p r o c e s s done by Andrew and Hanson to importance 4' N 2°3 _ (P N0 a n d N 2 H N 0 - P ) + N0 .> 2> 2 f r o m t n e e> 2°4 — (P - P ) RT 2 4, 2°4,i N g a s - l i q u i d i n t e r f a c e to the phase. r e a c t s w i t h water t o produce n i t r i c a c i d and n i t r o u s a c i d , as was (6) 3HN0 -HN0 >2NO» 2 3 H 0 2 LIQUID - BULK Fig. 1 Absorption discussed model according i n Chapter 4. A c c o r d i n g to Hoftijzer and Kwanten [?]. to Corriveau [9] t h e N^O^ r e a c t s r a p i d l y w i t h water i n the l i q u i d phase t o produce n i t r o u s a c i d . N 2HN0„ «2° 2°3 (7) T h i s r e a c t i o n may be c o n s i d e r e d t o be a r a p i d pseudo f i r s t order r e a c t i o n . The n i t r o u s a c i d formed i n t h e gas phase d i s s o l v e s p h y s i c a l l y i n t o t h e s o l u t i o n . The a b s o r p t i o n J N0 °2 = 2 J N r a t e can then be w r i t t e n as: N„0. = "2"4 2 P + N"2"4,i 4 P "2"4 HNO„ + /«HNO 2, i 2 Vo„ / V o 2 3,i 2 3 A (8) In a b s o r p t i o n columns f o r the p r o d u c t i o n o f d i l u t e d a c i d the l i q u i d phase may be assumed t o be n e a r l y s a t u r a t e d w i t h NO and under t h e s e c o n d i t i o n s t h e reverse H r e a c t i o n becomes i m p o r t a n t . The a b s o r p t i o n = 2 v " 4 2 \ ' p » o 2 A v « i f o ( 1 • ( ^ r a t e i s then r e p r e s e n t e d ) 2 / 3 3. i H HN0 ^P 2 P 4 P P • N0, i • N 0 ^ . • H 0 , 2 k„(l-(-^) by: ) 1/6 ) 2 kD„ 8. 1/3 (1 - ( ~ ) ) K (9) 91 Values o f the e q u i l i b r i u m constants K p , Kp , K p and Kp were g i v e n i n Chapter 4 ( T a b l e 1 ) . The v a l u e o f p\ i s d e f i n e d a s : P P NO,i N 0 2,i Note t h a t e q u a t i o n N0 /N 0 2 2 (10) 3 (9) may o n l y be a p p l i e d t o d i l u t e d a c i d . The a b s o r p t i o n o f i n t o c o n c e n t r a t e d a c i d s h o u l d be c o n s i d e r e d t o be p u r e l y p h y s i c a l . 4 c) T r a n s f e r o f NO from t h e g a s - l i q u i d J In N0 = J 3 N0 = 2 ~wT^ ( P N0,i P " N0 i n t e r f a c e t o the gas-bulk. } t h e gas b u l k t h e r e o x i d a t i o n o f NO w i t h oxygen t a k e s p l a c e [ 1 - 5 ] . It may be assumed t h a t t h e gas phase i s s a t u r a t e d w i t h water. The water vapour p r e s s u r e as a f u n c t i o n o f t h e a c i d s t r e n g t h can be taken HN0,-H 0 measured by Vandoni and Laudy from t h e b i n a r y system [10] . The v a l u e s o f H f u n c t i o n o f t h e a c i d s t r e n g t h were g i v e n i n Chapter be found •ƒ kD„ as a 4. L i t t l e i n f o r m a t i o n can i n the l i t e r a t u r e concerning the values of H _ and H %ƒ kD„. HN0 N 0 V and Neusser [12] determined t h e HN0 vapour p r e s s u r e above n i t r o u s a c i d H m i n 3 n 2 d H H 2 n Abel 3 2 s o l u t i o n s . V a l u e s o f H_„ „ were c a l c u l a t e d from t Hi\L) Theobald The t h e e q u i l i b r i u m measurements o f 2 [13] c o n c e r n i n g t h e heterogeneous system n i t r i c a c i d / n i t r o u s gases. partial p r e s s u r e s o f HN0_ i n t h e gas phase were c a l c u l a t e d from P , P„„ , £ NO NO2 P _ and t h e e q u i l i b r i u m c o n s t a n t K_ . The v a l u e s o f H „ . as a f u n c t i o n o f t h e n 0 P4 HNO2 a c i d s t r e n g t h thus found a r e about t w i c e t h e v a l u e measured by A b e l and Neusser tI TI 2 [12] (see F i g . 2 ) . T h i s discrepancy r e q u i r e s f u r t h e r i n v e s t i g a t i o n . Values of H„ „ U kD. were c a l c u l a t e d from 2°3 N V t h e a b s o r p t i o n measurements o f H o f m e i s t e r and l Kohlhaas [14]. The r e s u l t s a r e g i v e n i n T a b l e 1. C o r r i v e a u [9] used a l a b o r a t o r y a b s o r b e r c o n t a i n i n g f i v e wetted spheres t o i n v e s t i g a t e t h e a b s o r p t i o n r a t e o f N„0„ i n t o water. From T a b l e 1 i t can be seen t h a t t h e v a l u e o f H „ _ \/ kD„ *s 3 "2O3* " r e p o r t e d by C o r r i v e a u [9] i s much lower than t h a t o f H o f m e i s t e r and Kohlhaas [14]. No i n f o r m a t i o n was found i n the l i t e r a t u r e concerning the i n f l u e n c e of the n i t r i c a c i d s t r e n g t h on t h e v a l u e s o f H \l kD.. As a f i r s t a p p r o x i m a t i o n N 0 N 2 O 3 » * t h i s i n f l u e n c e may be c a l c u l a t e d from t h e d e c r e a s e o f H „ _ w i t h i n c r e a s i n g N 0 i o n i c s t r e n g t h . I t i s c l e a r t h a t more work i s needed t o o b t a i n r e l i a b l e d a t a 2 3 2 92 3 liquid method o f 2 kmol/m Hofmeister, Corriveau Table 1 Kohlhaas [14] [9] 5 x 1.58 Comparison water of literature x 10~ water laminar j e t 10~ water wetted data concerning (see a l s o H o f t i j z e r a) h i g h p a r t i a l b) low the absorption spheres of N^O^ into at 25.0°C From the proposed model i t can be c o n c l u d e d i n c r e a s e d by measurement .s.bar t h a t the a b s o r p t i o n r a t e w i l l be and Kwanten [ 7 ] ) : p r e s s u r e s o f the n i t r o g e n o x i d e s ; temperatures i n both phases; c) h i g h degree o f o x i d a t i o n o f the n i t r o g e n o x i d e s ; d) l a r g e g a s - l i q u i d interfacial area. 93 F o r a s i m p l i f i e d mathematical nitric 6.3 model o f the a b s o r p t i o n column i n the a c i d p r o d u c t i o n the r e a d e r i s r e f e r r e d t o the l i t e r a t u r e METHODS TO DECREASE THE NO diluted [16,17], CONTENT IN TAIL GASES OF NITRIC ACID PLANTS x Tail gases o f n i t r i c o x i d e s and tail a c i d p l a n t s c o n t a i n between 100 and 3000 ppm e f f e c t on the ecosystem an e f f e c t i v e removal o f N0^ the e m i s s i o n l e v e l i s 1.5 kg NO i s n e c e s s a r y . At ( c a l c u l a t e d as N0 ) £t o X p l a n t s a l e v e l o f 400 ppm will c o u n t r y t o c o u n t r y . F o r new the l o c a l n i t r o g e n oxides content present per ton a c i d f o r p l a n t s i n the U n i t e d S t a t e s . T h i s i s e q u i v a l e n t t o about 200 depending on of nitrogen gases o f some v e r y o l d p l a n t s even more. Because o f i t s harmful ppm. For new existing be r e q u i r e d . In Europe t h e l i m i t v a r i e s p l a n t s a l i m i t o f 400-500 ppm may from be assumed, s i t u a t i o n . P r e s e n t l y s e v e r a l methods t o d e c r e a s e i n these t a i l the gases a r e known i n the l i t e r a t u r e [15,18]. T a b l e 2 g i v e s a r e v i e w o f the most important methods. Extended a b s o r p t i o n (water s c r u b b i n g ) •— Wet .H 0 process 2 2 scrubbing I—HN0, s c r u b b i n g [19,20,21] [22] [23-37] NO abatement — Dry process Adsorption [41-43] . N o n - s e l e c t i v e r e d u c t i o n [44-49] S e l e c t i v e r e d u c t i o n [15,44,45,46, 50,51] Table 2 Methods plants 94 to decrease the NO^ content in tail gases of nitric acid 6.3.1 Wet P r o c e s s e s 6.3.1.1 Extended a b s o r p t i o n Increasing tail [19,20,21] of the absorption gases o f n i t r i c oxides i n these t a i l volume d e c r e a s e t h e n i t r o g e n oxides content i n a c i d p l a n t s . The degree o f o x i d a t i o n o f t h e n i t r o g e n gases i s about 0.5. In t h e l i q u i d phase m a i n l y HN0 i s 2 produced. NO + N0 o + ¿ The 2HN0 (£) •> 2 HN0 (12) ^ HNOg may be decomposed 3HN0 The HO 2 + 3 2N0 NO produced i s v e r y partially: + H 0 (13) 2 poorly s o l u b l e i n aqueous s o l u t i o n s , hence i t i s t r a n s f e r r e d t o t h e gas phase where i t r e a c t s w i t h oxygen. At the t o p o f t h e a b s o r b e r t h e r e o x i d a t i o n r a t e o f NO w i l l be very o f NO i s s m a l l . T h i s required for a high implies that a relatively slow as t h e p a r t i a l large absorption degree o f o x i d a t i o n . The extended a b s o r p t i o n r a t h e r o f t e n a p p l i e d i n new p l a n t s . By working a t a p r e s s u r e a b s o r b e r and by c o o l i n g t h e a b s o r p t i o n tail method i s now o f 12 b a r i n t h e system w i t h water t h e N 0 x content i n the gas may be reduced t o 200 ppm. Even i n e x i s t i n g p l a n t s extended can be a p p l i e d , p r o v i d e d (Fig. that the pressure r e s u l t i n g weak a c i d becomes t h e f e e d absorption i n t h e main a b s o r b e r i s n o t t o o low 3 ) . The extended a b s o r b e r i s p o s i t i o n e d down stream r e l a t i v e l y e x i s t i n g a b s o r b e r . Condensate i s c o o l e d pressure volume i s and e n t e r s t o an t h e extended a b s o r b e r . The f o r t h e main a b s o r b e r ( F i g . 3 ) . I f t h e degree o f t h e o x i d a t i o n o f NO i s low such a p r o c e s s i s not e c o n o m i c a l due t o the large absorption 6.3.1.2 H O A 2 The tail volume scrubbing p r o c e s s [22] gas o f t h e a c i d a b s o r b e r following overall reactions NO 2N0 required. + + N0 2 3H 0 + 2H 0 2 2 •* 2HN0 (A) i s s c r u b b e d w i t h H 0 2 2 (see F i g . 4 ) . The occur: 2HN0 + 3 2H 0 + HgO (14) (15) 95 o NH 2 3 1 HpO A 2 .r 0°/. H N O , Fig. 3 Simplified flow extended absorption. A: converter; sheet for the production B: cooler/condenser; 1: feed to converter; ppm N0 ; x nitric x to C: absorber; 6: water; nitric acid D: extended 2: 10% NO; 3: NO oxidized 5: 200-400 ppm N0 ; acid of diluted with absorber. to NO^; 4: 2000-600 7: weak nitric acid; 8: 60% bleacher. HoO u 2 2 H 02 N0 2 60 % HNO3 Fig. 4 Simplified A: acid flow absorber; 1: feed to acid B; U^O^ absorber; 4: weak nitric acid with H0; to acid 0 96 sheet of the N^O^ scrubbing 0 7: water process [22], scrubber. 2: 2000-4000 ppm N0 ; x unreaated absorber; 3: 200-400 ppm N0 ; x H^O^; 5: recycling 8: 60% nitric acid E^O^; 6: to fresh bleacher. The tail gas treatment t a k e s p l a c e at ambient temperatures and at a p r e s s u r e e q u a l t o t h a t i n the a c i d a b s o r b e r . The weak a c i d l e a v i n g the s c r u b b e r c o n t a i n i n g some u n r e a c t e d H O ¿1 r e a c t i o n equations (14) and e n t e r s the top o f the a c i d a b s o r b e r . experiments H„0 solutions. was (15) i t can be seen t h a t t h i s p r o c e s s overcomes the i n the extended a b s o r p t i o n method. were c a r r i e d out t o i n v e s t i g a t e the a b s o r p t i o n r a t e o f NO I t was found t h a t H O into decomposed r a t h e r r a p i d l y as soon as i t a c t i v a t e d by r e a c t i o n . The m o l e c u l a r oxygen produced liquid From the 2 c h e m i c a l and p h y s i c a l l i m i t a t i o n s which e x i s t Own and diffused from the phase t o the gas phase. In the gas phase the oxygen i s r a t h e r i n - e f f e c t i v e . The loss of H 0 2 by d e c o m p o s i t i o n 2 i s a s e r i o u s disadvantage of this process. 6.3.1.3 N i t r i c acid scrubbing a) D i l u t e d n i t r i c [23-40] a c i d scrubbing [23-29,40] The Humphreys/Glasgow and Bolme p r o c e s s uses a 30% n i t r i c scrubbing l i q u i d stream [23,24]. from t h e a c i d a b s o r b e r which N0„ and NO NO + 2N0 The A simplified N0 + 2 HNOg H0 + 2 + H0 2HN0 * 2 N0^ enters scrubber at ambient temperature scrubber (A) i n (16) 3HN0 (17) 2 c o n t a i n s 150-250 ppm o NO i s r e g e n e r a t e d by h e a t i n g t o 70 C and c o o l e d and r e c y c l e d t o the a c i d a b s o r b e r . The can a l s o be absorbed are known i n l i t e r a t u r e b) C o n c e n t r a t e d S0LN0X n i t r i c and . The nitric CW bar). acid leaving the s t r i p p i n g w i t h a i r o r steam. N0^ produced is main advantage o f t h i s p r o c e s s i s recovered. S e v e r a l v a r i a n t s of t h i s process [25-29]. nitric acid scrubbing [30-37] a c i d p r o c e s s o f Ugine Kuhlmann produces weak a c i d o f 60-63% and c o n c e n t r a t e d n i t r i c a c i d o f 80% [30,31,32], An SOLNOX-process i s the d i s s o l u t i o n o f NgO^ dissolution gas 2 Under t h e s e c o n d i t i o n s the n i t r o u s a c i d i s decomposed. The t h a t NO as according to p r e s s u r e i n the s c r u b b e r i s about the same as i n the a c i d a b s o r b e r A f t e r s c r u b b i n g the gas The acid solution i s g i v e n i n F i g . 5. The c o n t a i n i n g 2600 ppm can be absorbed + flow sheet important i s a l s o the method f o r c l e a n i n g the t a i l sheet i s presented first e n t e r s a precondenser s t e p i n the into concentrated n i t r i c i n F i g . 6. The combustion gas acid; gas. A s i m p l i f i e d l e a v i n g the c o n v e r t e r (A). In the precondenser the gas this flow (1) i s cooled with 97 3 1% Fig. 5 Simplified flow sheet of the Humphreys/Glasgow and Bolme process [23, 24] . A: n i t r i c 1: tail tail acid gas gas recovered scrubber; of acid (200 ppm NO^ acid from NO^); 4: 30% column. 2: 30% n i t r i c n i t r i c acid absober; acid solution; containing 6: stream or air c o o l e d weak a c i d . The the l i q u i d c o o l e d gas circuit a r e both c o o l e d t o 0°C w i t h c o l d b r i n e . In t h i s way a c o n c e n t r a t i o n o f about 62-63%. The d i s s o l v e d i n t o a 80% n i t r i c p r e s s u r e o f about 8 b a r . The % o f NgO^ 98 acid gas a c i d . The acid solution l e a v i n g the t o p o f the a b s o r b e r lowered c o l d , dry 2 o f -10 t o 200 concentrated n i t r i c ppm the leaving (C) i n which N 0 / N 0 o s o l u t i o n at a temperature T h i s can be e a s i l y water o r d i l u t e d n i t r i c nitric nitric o x i d i z e d gas then e n t e r s a p h y s i c a l a b s o r b e r NOg. 5: and a p o r t i o n o f the c o o l e d weak the c o - c u r r e n t condenser has ppm acid; regeneration pass t o the c o - c u r r e n t condenser (B) where the gas phase. The about 600 treated nitrous for water vapour i s removed from fully 3: liquid. the precondenser the gas and absorber; to main acid of scrubbing circulating B: regeneration 2 4 and is t o 0 C and a (5) c o n t a i n s by s c r u b b i n g i t w i t h a c i d c o n t a i n i n g 10-30 e n t e r s r e a c t o r (D). In the r e a c t o r t h e d i s s o l v e d NgO^ i s c o n v e r t e d o o a c i d w i t h water and a i r at 60 -80 C and a p r e s s u r e o f 8 b a r . wt to N 2°4 + H + 2° i0 2 "* Under t h e s e c o n d i t i o n s p a r t o f the reactor a l s o Chapter 1). Fig. 6 column; D: i s produced [38,39]. The partially SOLNOX p r o c e s s can B: co-current from converter condenser; to physical 80% nitric strong a c i d i n the lower r e c y c l e d t o the p h y s i c a l a b s o r b e r . be found i n the condenser; literature [33-37] [30], C: physical acid; 80% nitric acid; 6: 60% nitric 8: gas containing 11: unbleached 13: bleached to precondenser; 3: weak nitric absorber; acid containing bleacher; (18) 3 absorption reactor. 1: gas stream nitric 0 flow sheet of the SOLNOX process A: precondenser; stream N i s b l e a c h e d and (see current H no NO P r o c e s s e s s i m i l a r t o the Simplified 2 4: cooled acid; weak acid; 7: bleached NO^ to physical 10-30% by weight 60% nitric 2: gas stream acid N^Q^S absorber; 10: 60% nitric to reactor; to co5: NO^ and gas cooled 9: 80% acid 12: air to to reactor; acid. 99 6.3.2 Dry p r o c e s s e s 6.3.2.1 A d s o r p t i o n NO x [41-43] can be removed and r e c o v e r e d from n i t r i c a d s o r p t i o n on m o l e c u l a r capacity f o r N0 2 a t ambient temperatures, nitric 2 gas streams by f i x e d - b e d s i e v e s . M o l e c u l a r s i e v e s show a h i g h a d s o r p t i o n v e r y low. In t h e p r e s e n c e o x i d a t i o n o f NO t o N 0 acid t a i l but t h e a d s o r p t i o n c a p a c i t y f o r NO i s o f oxygen t h e m o l e c u l a r s i e v e s can c a t a l y z e t h e which i s adsorbed on t h e m o l e c u l a r sieves. T a i l a c i d p l a n t s c o n t a i n water vapour and water vapour w i l l T h i s decreases gases o f f i r s t be adsorbed. t h e a d s o r p t i o n c a p a c i t y f o r NOg. An e m i s s i o n l e v e l o f 50 ppm N 0 can be o b t a i n e d . The adsorbed N0 2 i s periodically desorbed and r e c y c l e d t o t h e a c i d a d s o r b e r . The d e s o r p t i o n p r o c e s s t a k e s p l a c e a t a temperature o 150-250 C. A s i m p l i f i e d flow sheet i s p r e s e n t e d i n F i g . 7. 1 o f about 3 4 2 Fig. 7 Adsorption acid process for the removal of NO^ from tail gases of n i t r i c plants. A: fixed bed adsorption column; B: regeneration of the adsorption column. I: tail gas gas from n i t r i c containing acid absorber 50 ppm N0^; 3: recovered 4: gas for regeneration Non-selective reduction of n i t r o g e n oxides 100 ( C H , CO, Hg, naphta, 4 N0^ to n i t r i c of the adsorption 6.3.2.2 N o n - s e l e c t i v e r e d u c t i o n p r o c e s s e s a r e d u c i n g agent (2000 ppm NO^); 2: treated acid tail absorber; column. [44-49] i s c h a r a c t e r i z e d by t h e r e a c t i o n o f etc.) with N0 x and oxygen i n t h e x p r e s e n c e o f a c a t a l y s t . Noble m e t a l c a t a l y s t s are used based on P t , Pd and d e p o s i t e d on a s u i t a b l e i n e r t if carrier. a l l t h e oxygen i s removed. T a i l In t h i s p r o c e s s N 0 gases o f n i t r i c can o n l y be i s needed f o r the r e d u c t i o n o f NO^. r i s e o f the t a i l gas more energy e x p a n s i o n t u r b i n e . Van den B l e e k and Van den Berg e x p l a i n i n g why be b r i e f l y 3% content. T h i s implies x heat e v o l v e d by r e a c t i o n can be r e c o v e r e d i n a waste heat b o i l e r . due t o the temperature reduced a c i d p l a n t s c o n t a i n about oxygen which i s an orde o f magnitude h i g h e r than the N 0 t h a t a l a r g e amount o f r e d u c i n g agent x Rh, The Furthermore, can be r e c o v e r e d at the [46] put forward a h y p o t h e s i s t h e s e p r o c e s s e s are n o n - s e l e c t i v e r e l a t i v e t o oxygen. T h i s w i l l reviewed. The r e a c t i o n s o c c u r r e d can be p r e s e n t e d as follows: cat N0 2 NO in + Red -* NO + Red cat •* N N0 which Red its + Red 0 (19) + Red 0 (20) 2 2 and Red 0 r e p r e s e n t a r e d u c i n g agent (CH^, H , 2 o x i d a t i o n p r o d u c t , r e s p e c t i v e l y . A c c o r d i n g t o Van Berg [46] , N 0 2 main r e a s o n why NO The NO + 0 2 produced i s easily NO reduced t o NO i s not reduced cat •+ N0 selectively naphtha) den B l e e k and Van and den (20) i s very slow. i s due t o the The reaction (21) 2 by r e a c t i o n oxygen. In t h i s way while reaction CO, (19) w i l l be e a s i l y and q u i c k l y o x i d i z e d w i t h the r e d u c t i o n c y c l e has t o s t a r t a g a i n consuming another q u a n t i t y o f r e d u c i n g agent. Only when a l l o f the oxygen i s consumed r e a c t i o n (20) becomes i m p o r t a n t . 6.3.2.3 S e l e c t i v e r e d u c t i o n p r o c e s s e s [15,44,45,46,50,51] A s e l e c t i v e r e d u c t i o n of n i t r o g e n oxides i n t a i l p o s s i b l e w i t h NH^ gases o f n i t r i c acid plants i s as a r e d u c i n g agent. T h i s saves a l a r g e amount o f r e d u c i n g agent. The r e d u c t i o n can be c a r r i e d out i n a f i x e d bed at a temperature o f o o 200 -500 C u s i n g a c a t a l y s t based on P t , Pd, Rh o r metal o x i d e s such as V„0_, z 5 Fe 0 , Cr 0 and CuO [51]. In t h i s way the NO c o n t e n t i n t h e s e t a i l gases can Z o Z o X be e a s i l y d e c r e a s e d t o 200 ppm. result Van is The temperature rise i n the t a i l gas as a o f the heat e v o l v e d from the r e d u c t i o n r e a c t i o n s i s s m a l l (about 2 0 ° C ) . den B l e e k and Van den Berg [46] p o s t u l a t e d why s e l e c t i v e r e l a t i v e t o oxygen. The a r e d u c t i o n of N0 x with NH^ f o l l o w i n g r e a c t i o n s are considered i n t h e i r hypothesis: 101 N0 2 + NH 3 + NH 3 cat - 2/3 " "NH N0 2/3 " 4 cat NO + cat N 0 -> ^ 2 "NH N0 + ^0 (21) c a t NgO 4 + + H R 2 ( ° 2 2 ) 2 On the c a t a l y s t s u r f a c e they assume t h e f o r m a t i o n o f n i t r a t e o r n i t r a t e - l i k e complexes as i n t e r m e d i a t e p r o d u c t s . These n i t r a t e o r n i t r a t e - l i k e decompose t o N and N O . In t h i s way no NO i s produced, complexes and which o f c o u r s e i m p l i e s t h a t t h e r e o x i d a t i o n o f NO a c c o r d i n g t o r e a c t i o n (20) can n o t t a k e place. REFERENCES 1. B o d e n s t e i n , M., Z. Physik. 2. H i s a t s u n e , Chem. , 1922, 100, 87. I.e. and Z a f o n t e , L. , J. Phys. 3. G r e i g , J.D. and H a l l , P.G., Trans. 4. Mahenc, J . , C l o t , G. and Bes, R., Bull, 1971, Chem., 1969, Faraday. ^73, 2980. Boo., 1967, 63, 655. de la Société Chimique de France, 5^, 1578. 5. England, C. and C o r c o r a n , W.H., Ind. Eng. Chem. Fundam., 1975, iA, 55. 6. Detournay, J.P. and J a d o t , R.H., Chem. Eng. Sei., 1973, 28, 2099. 7. H o f t i j z e r , P.J. and Kwanten, F.J.G., " A b s o r p t i o n o f n i t r o u s gases", i n G. Nonhebel, Gas P u r i f i c a t i o n P r o c e s s e s f o r A i r P o l l u t i o n C o n t r o l , Newnes- B u t t e r w o r t h s , London, 1972, p. 164. 8. Andrew, S.P.S. and Hanson, D., Chem. Eng. Sei., 1961, 1£, 105. 9. Sherwood, T.K., P i g f o r d , R.L. and W i l k e , C.R., Mass T r a n s f e r , M c G r a w - H i l l , 1975. • 10. Vandoni, R. and Laudy, M., J. Chim. Phys., 11. A u n i s , G., J. Chim. Phys., 12. A b e l , E. and Neusser, 13. T h e o b a l d , 1952, 49, 99. 1952, 49, 103. E., Monatsh. H. , Chenrie-Ing.-Techn. 14. H o f m e i s t e r , H.K. and Kohlhaas, Chem., 1929, 54, 855. , 1968, 1J5, 763. R., Ber. Bunsenges. Physik. Chem., 1965, 69, 232. 15. Yamaguchi, M., M a t s u s h i t a , K. and Takami, K., Hydrocarbon Process. , 1976, August, 101. 16. Emig, G., W o h l f a h r t , K. and Hoffmann, U., Paper p r e s e n t e d at t h e 12th Symposium on Computer A p p l i c a t i o n s i n C h e m i c a l 1979, 242. 102 E n g i n e e r i n g , Montreux C a s i n o , 17. Holma, H. and S o h l o , J . , Paper p r e s e n t e d a t t h e 12th Symposium on Computer Applications 18. i n Chemical E n g i n e e r i n g , Montreux C a s i n o , 1979, 228. S i d d i q i , A.A., T e n i n i , J.W. and K i l l i o n , L.D., Hydrocarbon Process., 1976, D.E., Pollut. Eng., October, 94. 19. Swanson, C.G., P r u s a , J.V., 1978, 10, Hellman, T.M. and E l l i o t t , 52. 20. Brown, M.L., E n v i r o n . Symp. P r o c e e d i n g s , Washington, 1976, 137. 21. Newman, D.J., Chem. Eng. Progr., 1971, 67, 79. 22. A d r i a n , J.C. and V e r i l h a c , J . , Paper p r e s e n t e d a t t h e 2nd I n t e r n a t i o n a l Conference on t h e C o n t r o l o f Gaseous S u l p h u r and N i t r o g e n Compound E m i s s i o n , U n i v e r s i t y o f S a l f o r d , England, 1976. 23. Bolme, D.W. 24. and Horton, Bolme, D.W., 1979, March, 95. U.S. P a t e n t 4053555, 1977, October 11. 25. American Hydrocarbon 26. A., Chem. Eng. Progr., Company, U.S. P a t e n t 4081518, 1978, March 28. Chenoweth Development L a b o r a t o r i e s , Inc., U.S. P a t e n t 4081517, 1978, March 28. 27. Mayland, B.J. and Heinze, R.C., E n v i r o n . Symp. P r o c e e d i n g s , Washington, 1976, 143. 28. Mayland, B.J. and Heinze, R.C., Chem. Eng. Progr., 29. F r i e d r i c h Uhde, U.S. P a t e n t 1973, 69, 75. 3809744, 1974, May 7. 30. Ugine Kuhlmann, Ger. O f f e n 2128382, 1971, December 23. 31. Anon., N i t r o g e n No. 106, 1977, M a r c h / A p r i l , 35. 32. A d r i a n , J.C. and V i d o n , B., Paper p r e s e n t e d a t t h e 2nd I n t e r n a t i o n a l Conference on t h e C o n t r o l o f Gaseous S u l p h u r and N i t r o g e n Compound E m i s s i o n , U n i v e r s i t y o f S a l f o r d , England, 1976. 33. Sumitomo C h e m i c a l , 34. Du Pont Ger. O f f e n 2125677, 1971, December 2. de Nemours, B r i t . 1419645, 1975, December 31. 35. O h r u i , T., Okubo, M. and Imai, 0., Hydrocarbon Process., 1978, November, 163. 36. H e l l m e r , L., Chem. Eng., 1975, December, 98. 37. Anon., Hydrocarbon Process. , 1975, November, 164. 38. Franck, H.H. and S c h i r m e r , W., Z. Elektrochem., 39. Shneerson, A.L., 1950, 54, 254. M i n o v i c h , M.A., F i l i p p o v a , Zh.M. and P l a t o n o v , P.A., J. Appl. Chem. USSR (Engl. Transl.), 40. Osa, T., F u j i e d a , S. and Abe, 1965, 38, 1627. Y. , Chem. Lett., 1976, 9, 1029. 41. K i o v s k y , J.R., K o r a d i a , P.B. and Hook, D.S., Chem. Eng. Progr. , 1976, August, 98. 42. Buck, B.J. and Matthews, W.G., E n v i r o n . Symp. P r o c e e d i n g s , Washington, 1976, 157. 103 43. J o i t h e , W., B e l l , A.T. and Lynn, S., Ind. Eng. Chem. Process. 1972, Pes. Develop., 11, 434. 44. K l i m i s c h , R.L. and L a r s o n , J.G., Oxides, The C a t a l y t i c C h e m i s t r y of Nitrogen Plenum P r e s s , New York, 1975. 45. S h e l e f , M. , Catal. Rev. Soi. Eng., 1975, 11, 1. 46. Van den B l e e k , C M . and Van den Berg, P.J. s u b m i t t e d f o r p u b l i c a t i o n i n J. Chem. Tech. Biotechnol. 47. F i s c h h o f , H., Chem. Eng., 1977, December, 863. 48. F r e i t a g , W. and P a c k b i e r , M.W., Ammonia Plant Saf., 1978, 20, 11. 49. S e a r l e s , R.A., Paper p r e s e n t e d a t t h e 2nd I n t e r n a t i o n a l C o n f e r e n c e on t h e C o n t r o l o f Gaseous S u l p h u r and N i t r o g e n Compound E m i s s i o n , U n i v e r s i t y o f S a l f o r d , England, 1976. 50. Youn, K.C., Hydrocarbon Process., 1979, F e b r u a r y , 117. 51. K i o v s k y , J.R., K o r a d i a , P.B. and Lim, C.T., Paper p r e s e n t e d a t t h e 3 r d I n t e r n a t i o n a l Symposium on The C o n t r o l o f S u l p h u r and o t h e r Gaseous Compounds, U n i v e r s i t y o f S a l f o r d , England, 1979. 104 A p p e n d i x 1. THE A D D I T I V I T Y OF RESISTANCES FOR MASS TRANSFER IN A WETTED WALL COLUMN 1. INTRODUCTION AND GENERAL THEORY In c h e m i c a l e n g i n e e r i n g d e s i g n t h e a d d i t i v i t y o f i n d i v i d u a l mass t r a n s f e r resistances derived for gas-liquid from 1 K k og originally 1 mk. (1) I g It s h o u l d be n o t e d steady systems i s o f t e n a p p l i e d , which was the two-film theory: t h a t t h e use o f t h i s r u l e s t a t e t r a n s f e r a t a l l times i s based on t h e assumption i n both phases and e q u a t i o n of (1) w i l l hold t r u e i f t h e f o l l o w i n g two c o n d i t i o n s a r e met: 1. The d i s t r i b u t i o n c o e f f i c i e n t m must be a c o n s t a n t o r known as a f u n c t i o n o f t h e t r a n s f e r r e d component i n the l i q u i d phase. 2. No o t h e r r e s i s t a n c e may be p r e s e n t o t h e r than t h o s e e x p r e s s e d by k 1/mk^ The and V g - gas phase mass t r a n s f e r c o e f f i c i e n t and t h e l i q u i d phase mass t r a n s f e r c o e f f i c i e n t may vary w i t h t h e c o n t a c t time o f renewable s u r f a c e s o r may over a f i n i t e surface. Equation the mass t r a n s f e r K og,local In p r a c t i c e (1) may then be a p p l i e d k g,local (2) mk„ , I,local s i n g l e phase mass t r a n s f e r I f , f o r i n s t a n c e , t h e s i n g l e mass t r a n s f e r c o e f f i c i e n t s the c o n t a c t time o f renewable s u r f a c e s we get f o r t h e time average transfer values of coefficients. i t i s customary t o d e f i n e average coefficients. f o r the l o c a l vary vary with mass coefficients: T £ K k o &,local T d t (3) 105 and T ƒ"* k = , g,local dt (4) - g The t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t (K & with: og,true ) can be calculated T — ƒ K , og,local o — dt i — ~ r + — mk„ > o k , _ g,local ~ « (5) , t,local og,true T In T c h e m i c a l e n g i n e e r i n g d e s i g n the average o v e r a l l mass t r a n s f e r c o e f f i c i e n t i s , however, o f t e n d e r i v e d from the a d d i t i v i t y o f i n d i v i d u a l average mass t r a n s f e r resistances: K In 1 I T + — — k mk„ g £ og, addition — general equation equation 1 r • o k t g.local — T 1 r — • i mk„ , , dt + o (5) i s not e q u a l t o e q u a t i o n (5) i s e q u a l t o e q u a t i o n c o n d i t i o n s are 1 1 dt I,local T (6). King [1] p o i n t e d out t h a t (6) o n l y i f the f o l l o w i n g a d d i t i o n a l fulfilled: 3. The mass t r a n s f e r c o e f f i c i e n t s o f the gas phase and the phase must not 4. The local interact. v a l u e o f mk„/k A< gas-liquid King [1] found must be c o n s t a n t r e v e r s e d the t r u e average o v e r a l l mass t r a n s f e r ( 6 ) . I f , however, h i g h l o c a l values of k the interface. d e v i a t e under c e r t a i n c o n d i t i o n s by about 20% equation at a l l p o i n t s o f g t h a t i f h i g h l o c a l v a l u e s o f k^ tend t o c o i n c i d e w i t h low v a l u e s o f k^ and may liquid local coefficient from the v a l u e o b t a i n e d w i t h v a l u e s o f k^ c o i n c i d e w i t h h i g h the d e v i a t i o n w i l l be r a t h e r s m a l l . The local d e v i a t i o n i s a function of g the r a t i o mk„/k , and a maximum appears at mk„/k = 1. Both s i n g l e phase mass t r a n s f e r c o e f f i c i e n t s can v a r y i n h e r e n t l y w i t h same power o f age o r d i s t a n c e a l o n g the i n t e r f a c e , all f o u r c o n d i t i o n s f o r the a d d i t i v i t y o f phase r e s i s t a n c e s are In fulfilled. C h a p t e r 2 s i n g l e phase mass t r a n s f e r c o e f f i c i e n t s were i n v e s t i g a t e d i n a wetted w a l l column, i n which a c o - c u r r e n t l a m i n a r flow o f a f a l l i n g and 106 the and under t h e s e c o n d i t i o n s a gas core with a f l a t liquid v e l o c i t y p r o f i l e c o u l d be e s t a b l i s h e d . I t was film found that t h e l i q u i d phase mass t r a n s f e r can be d e s c r i b e d conditions with the penetration described vary and theory. locally and not w i t h the same power o f age a l o n g t h i s phenomenon i m p l i e s considered described The gas phase mass t r a n s f e r can be w i t h t h e s o l u t i o n o f t h e G r a e t z - p r o b l e m . The t r a n s f e r c o e f f i c i e n t s t o be i n f i n i t e l y a r e f u l f i l l e d . At l a r g e t h e gas phase as w e l l as t h e l i q u i d phase may deep. Both mass t r a n s f e r c o e f f i c i e n t s can be with the penetration resistances holds the g a s - l i q u i d i n t e r f a c e , that not a l l f o u r c o n d i t i o n s Graetz-numbers i t was found t h a t be under o u r e x p e r i m e n t a l theory and t h e r e f o r e t h e a d d i t i v i t y o f phase [1,2]. In t h i s s e c t i o n t h e a d d i t i v i t y o f i n d i v i d u a l phase r e s i s t a n c e s previously described i n the wetted w a l l column (Chapter 2) i s s t u d i e d . The t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t s o l u t i o n and i s compared w i t h t h e v a l u e i s c a l c u l a t e d from a n u m e r i c a l obtained from e q u a t i o n ( 6 ) . 2. RESULTS In C h a p t e r 2 a wetted w a l l column was developed i n which a c o - c u r r e n t flow o f a f a l l i n g liquid film and a gas c o r e w i t h a f l a t be e s t a b l i s h e d . The flow model and t h e c o o r d i n a t e The laminar velocity profile system a r e g i v e n i n F i g . 1. f o l l o w i n g a d d i t i o n a l assumptions have been made f o r t h e a b s o r p t i o n 1. The a b s o r p t i o n i s purely of the absorption may be could model: p h y s i c a l and heat e f f e c t s as a r e s u l t neglected. 2. A l l t h e r e l e v a n t p h y s i c a l p r o p e r t i e s remain c o n s t a n t during the absorption. 3. D i f f u s i o n i n t h e gas and l i q u i d phase t a k e s p l a c e o n l y i n r a d i a l direction. 4. At t h e i n t e r f a c e e q u i l i b r i u m e x i s t s between t h e gas and t h e liquid. The d i f f u s i o n p r o c e s s can be d e s c r i b e d Liquid phase by t h e f o l l o w i n g z v (7) s 1 Gas phase v equations: s with the following i n i t i a l 3C + (8) r and boundary conditions: 107 h = 0 S r > R - C = £ C„ (9) ,o h=0 r < R - 6 h > 0 C t r = 0 h>0 The c r h>0 The double penetration An asymptotic if the gas transfer phase may gas the p e n e t r a t i o n = and calculated = D m C . = C . . g,i fc.,i model (asymptotic solution) a l s o be equations considered phase and i n the can t o be be infinitely i with o f i n d i v i d u a l phase r e s i s t a n c e s can are be ( + 2m^ Hoornstra 1 5 ) D^/TTT [5] d e s c r i b e d t h e p h y s i c a l a b s o r p t i o n of c h l o r i n e model. solution (7-14) have been a p p r o x i m a t e d by [3,4] between the gas and i n the analytical concentration and the then s o l v e d by finite d i f f e r e n c e s according a Gaus-Seidel iteration i n t e r f a c e f o r h = 0 where no liquid. liquid Therefore the s o l u t i o n o f the p e n e t r a t i o n theory profiles first [ 4 ] . The zero the gas concentration solubility i n the liquid i n the gas s t e p by means o f fractional change o f the t r a n s f e r r e d component i n the gas for i n i t i a l to procedure. equilibrium exists concentration phase were approximated i n t h e o f the Graetz-number and 108 mass described i A problem a r i s e s at the calculated deep. The then be with: Crank-Nicolson the (14) then the t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t Berg and phase and (13) found at l a r g e Graetz-numbers l i q u i d phase can i n t o benzene by means o f t h i s double p e n e t r a t i o n Equations 6 -tt- - r = R - 6. f 2 ^ D /TTT Numerical 3C Ç D theory. og,true den _ 6 R f o u r c o n d i t i o n s f o r the a d d i t i v i t y fulfilled Van (12) Je, o are: s o l u t i o n o f these i n the (11) = C „ 3C h>0 K 0 ic interface conditions All = g — (10) g.o 3C /3r - + c o r = C g phase was phase as a f u n c t i o n (see F i g . 2 ) . From t h i s f i g u r e i t can liquid jfiim] gas 5 f / Fig, Fig. 1 2 Flow model and coordinate The fractional system. concentration gas phase as a function of change of a transferred TT/GS for D./D x, ( Numerical solution, — component in the = 0.0001. g Double penetration model). 109 be seen t h a t t h e a s y m p t o t i c s o l u t i o n (double p e n e t r a t i o n model) i s o n l y valid at Graetz-number l a r g e r than 100. The t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t was c a l c u l a t e d from t h e n u m e r i c a l s o l u t i o n by e s t a b l i s h i n g a simple mass b a l a n c e around t h e wetted w a l l column. Based on t h e l o g a r i t h m i c mean d r i v i n g f o r c e between t h e i n l e t C (h)) g 1> (C g g,o K A V and o u t l e t t h e mass b a l a n c e can be w r i t t e n as: g,o m / og v g h) (16) 'l,o B,o In C (h) L e A comparison o f t h e t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t w i t h t h e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t i n d i v i d u a l phase r e s i s t a n c e s c a l c u l a t e d from t h e a d d i t i v i t y o f i s o n l y p o s s i b l e i f a l l mass t r a n s f e r c o e f f i c i e n t s are based on t h e same d r i v i n g f o r c e . F o r t h e l i q u i d phase i t was found under c e r t a i n c o n d i t i o n s theory. t h e mass t r a n s f e r can be d e s c r i b e d that by t h e p e n e t r a t i o n The average Sherwood number based on t h e l o g a r i t h m i c mean d r i v i n g f o r c e between t h e i n l e t and t h e o u t l e t can be w r i t t e n 2 In Fo„ CO O Z e ,2 , V n «- n=l X p ( " as [ 6 ] : (17) 2 Fo ) n t 11 i n which (18) The eigenvalues 0 m , t h e c o e f f i c i e n t s A and t h e f u n c t i o n s F a r e g i v e n i n n n n T a b l e 1. In C h a p t e r 2 i t was found t h a t t h e average gas phase Sherwood-number can be described by the s o l u t i o n o f t h e G r a e t z - p r o b l e m . 2 Sh = - — g The V values The In I n=l ^ a 2 n of a are given n ( a IT \ (19) exp Gz i n T a b l e 1 o f C h a p t e r 2. d e v i a t i o n o f t h e t r u e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t compared t o t h e average o v e r a l l mass t r a n s f e r c o e f f i c i e n t a d d i t i v i t y o f i n d i v i d u a l phase r e s i s t a n c e w i t h e q u a t i o n s obtained c a l c u l a t e d f o r mk„/k a 1 at which t h e d e v i a t i o n i s pronounced. y» g 110 from t h e ( 1 9 ) , (17) and (6) was For initial plotted in z e r o gas c o n c e n t r a t i o n the c a l c u l a t i o n o f t h e t r u e about 5 °/oo t h i s d e v i a t i o n c a l c u l a t i o n of the l i q u i d logarithmic be average o v e r a l l mass t r a n s f e r i s that k„ This = c o e f f i c i e n t , based on t h e the t h i c k n e s s o f the l i q u i d to define an average l i q u i d 2V — (20) been based on an a r i t h m e t i c a l from t h e p e n e t r a t i o n driving average o v e r a l l mass t r a n s f e r (19) and e q u a t i o n (20). t h e o r y and i t has force. c o e f f i c i e n t following o f t h e a d d i t i v i t y o f t h e i n d i v i d u a l phase r e s i s t a n c e s equation f i l m must phase mass follows: e q u a t i o n can be d i r e c t l y d e r i v e d The coefficient i s The d i s a d v a n t a g e i n t h e phase mass t r a n s f e r mean d r i v i n g f o r c e , c o e f f i c i e n t , as (see F i g . 3 ) . Because t h e i n a c c u r a n c y i s not r e l e v a n t . known. T h e r e f o r e i t i s u s e f u l transfer i n t h e l i q u i d phase t h e d e v i a t i o n i s o f t h e TT/Gz-number as a f u n c t i o n from the a p p l i c a t i o n was c a l c u l a t e d I t s h o u l d be n o t e d t h a t from i n t h i s case the s i n g l e phase mass t r a n s f e r c o e f f i c i e n t s have n o t been based on t h e same d r i v i n g f o r c e . The l i q u i d driving phase mass t r a n s f e r f o r c e , w h i l e t h e gas phase mass t r a n s f e r logarithmic-mean d r i v i n g The c o e f f i c i e n t i s based on an a r i t h m e t i c a l true force. average o v e r a l l mass t r a n s f e r n u m e r i c a l s o l u t i o n , was t h e r e f o r e a logarithmic-mean d r i v i n g force coefficient, calculated defined as: (C In g,o of t h i s true individual phase r e s i s t a n c e s 2 1 and f o r z e r o i n l e t was p l o t t e d measured c o n d i t i o n s , there a r e added, l e a d i n g from t h e a d d i t i v i t y o f as a f u n c t i o n gas c o n c e n t r a t i o n ir/Gz-numbers. T h i s unequal d r i v i n g f o r c e s _ c o e f f i c i e n t obtained From t h i s f i g u r e i t can be seen t h a t creases at increasing m average o v e r a l l mass t r a n s f e r c o e f f i c i e n t w i t h t h e average o v e r a l l mass t r a n s f e r mk./k M > - ^ ) m g deviation with the based on a c o m b i n a t i o n o f an a r i t h m e t i c a l and *g «g,o .î«»,.ï >- " V ° - V g og The c o e f f i c i e n t i s based on a o f t h e ir/Gz-number f o r i n the l i q u i d phase ( F i g . 4 ) . i s a positive deviation, deviation which i n - i s caused by t h e f a c t that to a systematic e r r o r . Within the however, t h i s d e v i a t i o n i s s m a l l enough t o be n e g l e c t e d . Ill 1-05 1 00 0 95 0 0 5 0-1 TI Gz Fig. 3 The deviation of the additivity mass transfer 0.0001; Fo in a wetted wall of individual phase resistances column as a function for of tt/Gz (D^/V^ = = 0.01). i (Average overall driving force.) mass transfer coefficient based on a logarithmic-mean 105 100 o 0 95 _L_ 0 0 5 0-1 Tt Gz Fig. 4 The deviation of the additivity mass transfer in a wetted wall of individual phase resistances column as a function for of TT/GZ (D„/D J6 g 0.0001). (Average overall arithmetical 112 mass transfer coefficient and a logarithmic-mean driving based on a combination force.) of an F n n 1 2.26313 1.33823 0.393429 2 6.29782 -0.54556 -0.118857 3 10.30802 0.35893 0.067046 4 14.31325 -0.27211 -0.045787 5 18.31657 0.22113 0.034377 6 22.31892 -0.18732 -0.027320 7 26.32070 0.16313 0.022551 8 30.32213 -0.14488 -0.019128 9 34.32432 0.13060 0.016559 10 38.32519 -0.11908 0.014565 Table 1 Eigenvalues 3. CONCLUSIONS The s i n g l e phase mass t r a n s f e r c o e f f i c i e n t s i n a p r e v i o u s l y developed wetted w a l l column do not v a r y w i t h t h e same power o f t h e c o n t a c t time o f renewable s u r f a c e s . Under t h e s e c o n d i t i o n s t h e a d d i t i v i t y o f i n d i v i d u a l phase r e s i s t a n c e s f o r mass t r a n s f e r does not h o l d and d e v i a t i o n s may o c c u r . In o r d e r t o study t h i s d e v i a t i o n , a t r u e average c o e f f i c i e n t was c a l c u l a t e d from a numerical o v e r a l l mass t r a n s f e r s o l u t i o n , which was compared w i t h the v a l u e o b t a i n e d from t h e a d d i t i v i t y o f i n d i v i d u a l phase r e s i s t a n c e s . be c o n c l u d e d I t can t h a t t h e d e v i a t i o n i s s m a l l enough t o be n e g l e c t e d . REFERENCES 1. K i n g , J.C., A. I. Ch. E. Journal, 1964, 10, 671. 2. S z e h e l y , J . , Chem. Eng. Sai. , 1965, 20, 141. 3. C r o f t , D.R. and L i l l e y , D.G., Heat T r a n s f e r C a l c u l a t i o n s U s i n g Finite D i f f e r e n c e E q u a t i o n s , A p p l i e d S c i e n c e P u b l i s h e r s L t d . , London, 1977. 4. Crank, J . , The Mathematics o f D i f f u s i o n , C l a r e n d o n P r e s s , Oxford, 1975. 5. Van den Berg, H. and H o o r n s t r a , R. , Chem. Eng. J., 1977, 12!, 6. Brauer, 191. H., S t o f f a u s t a u s c h , S a u e r l a n d e r A.G., Aarau, 1971. 113 NOMENCLATURE roots o f the equation thermal J (a ) = 0 o n 2, m /sec diffusivity area of i n t e r f a c e coefficient concent r a t i o n kmol/m 3 kg/m specific Joule/kg. heat d diameter D diffusion F K 2, ra /sec coefficient funct ion n F o u r i e r number Fo g gravitational Gz Graetz number Graetz number c o r r e c t e d f o r t h e i n a c t i v e f i l m Gz red film acceleration length or co-ordinate m/sec height o f l e n g t h i n flow d i r e c t ion m h' effective Ah inactive H Henry's law c o n s t a n t 3 kmol/m .bar heat o f r e a c t i o n Joule/kmol heat o f s o l u t i o n Joule/kmol 3 k-ion/m 2 kmol/m .sec AH film film length m length m r AH s ionic strength I absorption r a t e per u n i t of s u r f a c e area J Bessel f u n c t i o n of the f i r s t k i n d and z e r o Bessel f u n c t i o n of the f i r s t k i n d and f i r s t order J„ reaction rate gas og,addit ion constant sec phase mass t r a n s f e r c o e f f i c i e n t liquid _og order m/sec phase mass t r a n s f e r c o e f f i c i e n t overall mass t r a n s f e r c o e f f i c i e n t overall gas phase mass t r a n s f e r c o e f f i c i e n t from t h e a d d i t i v i t y o f i n d i v i d u a l m/sec based on gas s i d e average mass t r a n s f e r resistances K og,true K solubility 114 m/sec true o v e r a l l equilibrium m/sec derived gas phase mass t r a n s f e r c o e f f i c i e n t constant (= C. ,/C .) A,l g , l m/sec bar eigenvalues m(T) q u a n t i t y o f gas absorbed p e r u n i t o f s u r f a c e a f t e r contact n time area I kmol/m 2 kg/m number N local P pressure N0„ mass kmol/m .sec bar 2N 0 2 distance Sh flux 4 in radial direction m r a d i u s o f wetted w a l l column m gas o Joule/kmol. K law constant Sherwood number t time T temperature sec surface °K v e l o c i t y o f the l i q u i d mass flow film r a t e o f the gas co-ordinate m/sec kg/sec of length across flow d i r e c t i o n m v a l e n c i e s o f ions GREEK SYMBOLS the layer f r a c t i o n o f NO^ c o n v e r t e d t o ^^0^ thickness o f the l a m i n a r thickness o f f i c t i t i o u s water l a y e r distance at instantaneous reactions viscosity 2, m /sec 3 density kg/m contact time flow liquid film from r e a c t i o n p l a n e t o g a s - l i q u i d i n t e r f a c e kinematic gas liquid sec rate flow rate 3. m /sec 3, m /sec SUBSCRIPTS c wetted w a l l column f liquid g gas phase film i gas-liquid interface & liquid local local phase values 115 o inlet Q N0 r reaction s liquid 2 + 2N 0 2 4 plane surface SUPERSCRIPTS b u l k average 116 or mixing up v a l u e ; — • — - - - ! S T E L L I N G E N 1. B i j g a s - v l o e i s t o f c o n t a c t b e s t a a t gasfase in de t u s s e n een v l u c h t i g e component u i t de v l o e i s t o f f a s e en een sprake zijn van een o n e i n d i g s n e l mag (Dit reactant i n d i e n de r e a c t i e a l s worden beschouwd. Proefschrift) dig gepaard gaande met s n e l l e r e a c t i e i n de v l o e i s t o f f a s e t u s s e n een o p g e l o s t tant i n de v l o e i s t o f f a s e z i j n een (Dit i n p r i n c i p e tevens een onein- gas en een reac- g e l d i g voor systemen waar- v l u c h t i g e component u i t de v l o e i s t o f f a s e o n e i n d i g s n e l r e a g e e r t i n de g a s f a s e met 3. De r e a c t i e v l a k i n de g a s f a s e algemene r e l a t i e s b e t r e f f e n d e g a s a b s o r p t i e bij i n de gasfase. E r kan 2. De de m o g e l i j k h e i d dat r e a c t i e o p t r e e d t een d a a r i n aanwezige r e a c t a n t . Proefschrift) s t e r k t e van verdund s a l p e t e r z u u r a l s w a s v l o e i s t o f voor de v e r w i j d e r i n g van n i t r e u z e n u i t a f g a s s e n t i e g r a a d van NO wordt voor een en de o p l o s b a a r h e i d van groot deel bepaald door de oxida- salpeterigzuur i n salpeterzuur. "V. 4. Het ondergronds v e r g a s s e n van k o o l i s o n g u n s t i g vanuit reactorkundig oog- punt . 5. Het succes van i n n o v a t i e - g e r i c h t e onderzoekprogramma's aan en h o g e s c h o l e n z a l s t e r k afhangen van om 6. de n o d i g e i n f o r m a t i e en gegevens t e De k w a l i t e i t van schikbare verstrekken. researchwerkzaamheden i s minimum n i v e a u o n a f h a n k e l i j k van financiële m i d d e l e n . (New Scientist, de b e r e i d h e i d van het b e d r i j f s l e v e n i n groepsverband uitgevoerde boven een b e p a a l d 1979, 84_ (1176), 91) universiteiten de g r o o t t e van de be- 7. De samenleving zou een b e t e r i n z i c h t hebben i n de wetenschap en t e c h n i e k i n d i e n met name j o u r n a l i s t e n en T . V . - p r e s e n t a t o r e n h e i d en bekwaamheid op d i t t e r r e i n 8. De s t e l l i n g n a m e heersen een g r o t e r e deskundig- bezaten. d a t i n h e t " v r i j e " Westen v r i j h e i d van m e n i n g s u i t i n g zou b e r u s t op een v o o r o o r d e e l . 9. De r e g e r i n g i s met name door de Wet op de I n v e s t e r i n g s r e k e n i n g verantwoordelijk (WIR) mede- voor de h u i d i g e z u i v e l o v e r s c h o t t e n i n ons l a n d . 10. " M a c r o b i o t i c i " kunnen i n bepaalde o p z i c h t e n beschouwd worden a l s " l u x e wilde 11. beesten". Hoogbouw i s l a a g - b i j - d e - g r o n d s . Delft, 12 maart 1980 J.B. Lefers