www.onlinecivil.tk Structural Engineer’s Pocket Book This Page Intentionally Left Blank Structural Engineer’s Pocket Book Fiona Cobb AMSTERDAM BOSTON HEIDELBERG LONDON NEW YORK OXFORD PARIS SAN DIEGO SAN FRANCISCO SINGAPORE SYDNEY TOKYO Elsevier Butterworth-Heinemann Linacre House, Jordan Hill, Oxford OX2 8DP 200 Wheeler Rd, Burlington, MA 01803 First published 2004 Copyright ª 2004, Fiona Cobb. All rights reserved The right of Fiona Cobb to be identified as the author of this work has been asserted in accordance with the Copyright, Designs and Patents Act 1988 No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and whether or not transiently or incidentally to some other use of this publication) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988 or under the terms of a licence issued by the Copyright Licensing Agency Ltd, 90 Tottenham Court Road, London, England W1T 4LP. Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to the publisher Permissions may be sought directly from Elsevier’s Science and Technology Rights Department in Oxford, UK: phone: (þ44) (0) 1865 843830; fax: (þ44) (0) 1865 853333; e-mail: permissions@elsevier.co.uk. You may also complete your request on-line via the Elsevier homepage (http://www.elsevier.com), by selecting ‘Customer Support’ and then ‘Obtaining Permissions’ British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library Library of Congress Cataloguing in Publication Data A catalogue record for this book is available from the Library of Congress ISBN 0 7506 5638 7 For information on all Elsevier Butterworth-Heinemann publications visit our website at http://books.elsevier.com Typeset by Integra Software Services Pvt. Ltd, Pondicherry, India www.integra-india.com Printed and bound in Great Britain Contents Preface ix Acknowledgements xi 1 2 3 General Information Metric system Typical metric units for UK structural engineering Imperial units Conversion factors Measurement of angles Construction documentation and procurement Drawing conventions Common arrangement of work sections Summary of ACE conditions of engagement 3 4 5 6 8 10 11 Statutory Authorities and Permissions Planning Building regulations and standards Listed buildings Conservation areas and Tree preservation orders Archaeology and ancient monuments Party Wall etc. Act CDM 13 14 17 18 19 21 24 Design Data Design data checklist Structural form, stability and robustness Structural movement joints Fire resistance periods for structural elements Typical building tolerances Historical use of building materials Typical weights of building materials Minimum imposed floor loads Typical unit floor and roof loadings Wind loading Barrier and handrail loadings 25 26 29 30 31 32 34 38 41 43 44 1 2 vi 4 5 6 Contents Selection of materials Selection of floor construction Transportation Temporary works toolkit 46 47 48 52 Basic and Shortcut Tools for Structural Analysis Load factors and limit states Geometric section properties Parallel axis theorem and Composite sections Material properties Coefficients of linear thermal expansion Coefficients of friction Sign conventions Beam bending theory Deflection limits Beam bending and deflection formulae Clapeyron’s equations of three moments Continuous beam bending formulae Struts Rigid frames under lateral loads Plates Torsion Taut wires, cables and chains Vibration 55 56 60 61 64 65 66 67 68 69 76 78 79 81 84 88 89 91 Geotechnics Geotechnics Selection of foundations and retaining walls Site investigation Soil classification Typical soil properties Preliminary sizing Trees and shallow foundations Contamined land 92 93 94 95 96 100 109 113 Timber and Plywood Timber Timber section sizes Laminated timber products Durability and fire resistance Preliminary sizing of timber elements 117 119 120 122 125 Contents 7 8 9 vii Timber design to BS 5268 Timber joints 127 135 Masonry Masonry Geometry and arrangement Durability and fire resistance Preliminary sizing of masonry elements Masonry design to BS 5628 Masonry design to CP111 Lintel design to BS 5977 Masonry accessories 141 143 147 148 152 166 168 170 Reinforced Concrete Reinforced concrete Concrete mixes Durability and fire resistance Preliminary sizing of concrete elements Reinforcement Concrete design to BS 8110 Reinforcement bar bending to BS 8666 Reinforcement estimates 175 177 179 180 182 185 205 207 Structural Steel Structural steel Mild steel section sizes and tolerances Slenderness Durability and fire resistance Preliminary sizing of steel elements Steel design to BS 5950 Steel design to BS 449 Stainless steel to BS 5950 208 210 239 242 246 249 261 269 10 Composite Steel and Concrete Composite steel and concrete Preliminary sizing of composite elements Composite design to BS 5950 275 277 281 11 Structural Glass Structural glass Typical glass section sizes and thicknesses Durability and fire resistance Typical glass sizes for common applications Structural glass design Connections 284 287 288 289 291 293 viii Contents 12 Building Elements, Materials, Fixings and Fastenings Waterproofing Basement waterproofing Screeds Precast concrete hollowcore slabs Bi-metallic corrosion Structural adhesives Fixings and fastenings Cold weather working Effect of fire on construction materials Aluminium 295 296 299 300 301 302 304 307 308 310 Useful Mathematics 314 13 Useful Addresses 320 Further Reading 331 Sources 336 Index 339 Preface As a student or graduate engineer it is difficult to source basic design data. Having been unable to find a compact book containing this information, I decided to compile my own after seeing a pocket book for architects. I realised that a Structural Engineer’s Pocket Book might be useful for other engineers and construction industry professionals. My aim has been to gather useful facts and figures for use in preliminary design in the office, on site or in the IStructE Part 3 exam, based on UK conventions. The book is not intended as a textbook; there are no worked examples and the information is not prescriptive. Design methods from British Standards have been included and summarized, but obviously these are not the only way of proving structural adequacy. Preliminary sizing and shortcuts are intended to give the engineer a ’feel’ for the structure before beginning design calculations. All of the data should be used in context, using engineering judgement and current good practice. Where no reference is given, the information has been compiled from several different sources. Despite my best efforts, there may be some errors and omissions. I would be interested to receive any comments, corrections or suggestions on the content of the book by email at sepb@inmyopinion.co.uk. Obviously, it has been difficult to decide what information can be included and still keep the book a compact size. Therefore any proposals for additional material should be accompanied by a proposal for an omission of roughly the same size – the reader should then appreciate the many dilemmas that I have had during the preparation of the book! If there is an opportunity for a second edition, I will attempt to accommodate any suggestions which are sent to me and I hope that you find the Structural Engineer’s Pocket Book useful. Fiona Cobb This Page Intentionally Left Blank Acknowledgements Thanks to the following people and organizations: Price & Myers for giving me varied and interesting work, without which this book would not have been possible! Paul Batty, David Derby, Sarah Fawcus, Step Haiselden, Simon Jewell, Chris Morrisey, Mark Peldmanis, Sam Price, Helen Remordina, Harry Stocks and Paul Toplis for their comments and help reviewing chapters. Colin Ferguson, Derek Fordyce, Phil Gee, Alex Hollingsworth, Paul Johnson, Deri Jones, Robert Myers, Dave Rayment and Andy Toohey for their help, ideas, support, advice and/or inspiration at various points in the preparation of the book. Renata Corbani, Rebecca Rue and Sarah Hunt at Elsevier. The technical and marketing representatives of the organizations mentioned in the book. Last but not least, thanks to Jim Cobb, Elaine Cobb, Iain Chapman for his support and the loan of his computer and Jean Cobb for her help with typing and proof reading. 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[ [ ? ? < [ ^ ~ ` [ [ ] # #== %= === [ ? ` # ? ~ ? Z ? ? ? # ] Z ? { # { ? ^ #= === ? Q [ \ * [ ' \?|~ ~ { ^ [ `` #< ~ {`` #" `` < { ' # ? [ % ? > ? _ < %= Q `[ }[ ~ Q \?|~ ~ { ? ' # % |[ > [ $ [ { Q _ Z _ _ [ _ < `_ [ { _ [ ~ Q _ [ [ _ _ Q ` ? ` %# ( K ` ~ ? # < # ] ~ %==% { * | ` ~ ? [ _ $ _ > ~ [ ? ? ` ~ ? [ ? ` ' ` ~Q ` ~Q ` ~ ` ~ [ ? ` { # % < ? _ ` ? { ? ? ? ? { [ | { ? [ { ? ? { Q Q { ? [ [ { _ Q { ? [ { [ [ { # ? [ ` ~ ? { %% Q `[ }[ { ? # ? ? ` ~ ? _ [ { { _ [ [ ~ ` ~ ? $ [ Q [ [ [ { [ # \ \ ? ? ? ? [ Q ? [ ? [ [ # Q { ? Q [ ? [ Q [ ? ` $ N ? ) ; ; %> { { N $ O ? ) : ) _ ` ~ |`\ $ ` ~ $ Z [ _ [ ? ? ` ~ Q { O [ $ Q ? :! ; ; { N _ > Q [ Q < Q [ Q { ? ? Q ? [ ? [ $ = | # ] % Q `[ }[ " \ | Z \|Z # ? \ ` _ ` ` ` [ [ ` _ [ [ Q [ [ ` ` $ ? [ ? [ 3 Design Data Design data checklist The following design data checklist is a useful reminder of all of the limiting criteria which should be considered when selecting an appropriate structural form: . . . . . . . . . . . . . Description/building use Client brief and requirements Site constraints Loadings Structural form: load transfer, stability and robustness Materials Movement joints Durability Fire resistance Performance criteria: deflection, vibration, etc. Temporary works and construction issues Soil conditions, foundations and ground slab Miscellaneous issues 26 Structural Engineer’s Pocket Book Structural form, stability and robustness Structural form It is worth trying to remember the different structural forms when developing a scheme design. A particular structural form might fit the vision for the form of the building. Force or moment diagrams might suggest a building shape. The following diagrams of structural form are intended as useful reminders: TRUSSES Couple Tied rafter Howe (>10 m steel/ timber) Double howe (8–15 m steel/ timber) Bowshing Thrust Northlight (>5 m steel) Bowshing (20–40 m steel) King post Northlight (5–15 m steel) Queen post Fink (>10 m steel/ timber) Double fink (5–14 m timber) (8–13 m steel) Scissor (6–10 m steel/ timber) Double scissor (10–13 m steel/ timber) Fan (8–15 m steel) French truss (12–20 m steel) Umbrella (~13 m steel) Saw tooth (~5 m steel) Pratt Warren Modified warren Howe Fink Modified fink GIRDERS Double lattice Vierendeel Design Data PORTAL FRAMES All fixed 2 pin 2 pin mansard 3 pin ARCHES Thrust Tied 3 pin SUSPENSION Cable stay Suspension Closed suspension WALLS Solid Piers Chevron Diaphragm TIMBER Ply/ply stressed skin Ply web Ply/timber stressed skin Flitched RETAINING WALLS Embedded Cantilever Gravity or reinforced earth 27 28 Structural Engineer’s Pocket Book Stability Stability of a structure must be achieved in two orthogonal directions. Circular structures should also be checked for rotational failure. The positions of movement and/or acoustic joints should be considered and each part of the structure should be designed to be independently stable and robust. Lateral loads can be transferred across the structure and/or down to the foundations by using any of the following methods: . Cross bracing which carries the lateral forces as axial load in diagonal members. . Diaphragm action of floors or walls which carry the forces by panel/plate/shear action. . Frame action with ‘fixed’ connections between members and ‘pinned’ connections at the supports. . Vertical cantilever columns with ‘fixed’ connections at the foundations. . Buttressing with diaphragm, chevron or fin walls. Stability members must be located on the plan so that their shear centre is aligned with the resultant of the overturning forces. If an eccentricity cannot be avoided, the stability members should be designed to resist the resulting torsion across the plan. Robustness and disproportionate collapse All structural elements should be effectively tied together in each of the two orthogonal directions, both horizontally and vertically. This is generally achieved by specifying connections in steel buildings as being of certain minimum size, by ensuring that reinforced concrete junctions contain a minimum area of steel bars and by using steel straps to connect walls and floors in masonry structures. It is important to consider robustness requirements early in the design process. The Building Regulations require buildings of five or more storeys (excluding the roof) to be designed for disproportionate collapse. This is intended to ensure that accidental damage to elements of the building structure cannot cause the collapse of a disproportionately large area of a building. The disproportionate collapse requirement for public buildings with a roof span of more than 9 m appears to have been removed from the regulations. Typically the Building Regulations require that any collapse caused by the failure of a single structural element should be limited to an area of 70 m2 or 15% of any storey area (whichever is the lesser). Alternatively the designer can strengthen the structure to withstand the ‘failure’ of certain structural supports in order to prevent disproportionate collapse. In some circumstances the structure cannot be arranged to avoid the occurrence of ‘key elements’, which support disproportionately large areas of the building. These ‘key elements’ must be designed as protected members (to the code of practice for the relevant structural material) to provide extra robustness and damage resistance. Design Data 29 Structural movement joints Joints should be provided to control temperature, moisture, acoustic and ground movements. Movement joints can be difficult to waterproof and detail and therefore should be kept to a minimum. The positions of movement joints should be considered for their effect on the overall stability of the structure. Primary movement joints Primary movement joints are required to prevent cracking where buildings (or parts of buildings) are large, where a building spans different ground conditions, changes height considerably or where the shape suggests a point of natural weakness. Without detailed calculation, joints should be detailed to permit 15–25 mm movement. Advice on joint spacing for different building types can be variable and conflicting. The following figures are some approximate guidelines based on the building type: Concrete 25 m (e.g. for roofs with large thermal differentials)– 50 m c /c. Steel industrial buildings 100 m typical–150 m maximum c /c. Steel commercial buildings 50 m typical–100 m maximum c /c. Masonry 40 m–50 m c /c. Secondary movement joints Secondary movement joints are used to divide structural elements into smaller elements to deal with the local effects of temperature and moisture content. Typical joint spacings are: Clay bricks Up to 12 m c/c on plan (6 m from corners) and 9 m vertically or every three storeys if the building is greater than 12 m or four storeys tall. Concrete blocks 3 m–7 m c/c. Hardstanding 70 m c/c. Steel roof sheeting 20 m c/c down the slope, no limit along the slope. 30 Structural Engineer’s Pocket Book Fire resistance periods for structural elements Fire resistance of structure is required to maintain structural integrity to allow time for the building to be evacuated. Generally, roofs do not require protection. Architects typically specify fire protection in consultation with the engineer. Minimum period of fire resistance minutes Building types Basement storey including floor over Ground or upper storey Depth of a lowest basement Height of top floor above ground, in a building or separated part of a building >10 m <10 m >5 m <18 m <30 m <120 m 301 602 902 301 301 603 n/a 60 301 60 90 1205 90 60 60 60 301 301 60 301 90 60 X 1205 not sprinklered sprinklered 90 60 60 60 60 301 60 60 90 60 X 1205 Assembly & recreation not sprinklered sprinklered 90 60 60 60 60 301 60 60 90 60 X 1205 Industrial not sprinklered 120 sprinklered 90 90 60 60 301 90 60 120 90 X 1205 Storage and other nonresidential not sprinklered 120 sprinklered 90 90 60 60 301 90 60 120 90 X 1205 n/a 60 151 301 151 60 Residential flats and maisonettes 90 60 Residential houses n/a Institutional residential4 90 Office not sprinklered sprinklered Shops & commercial Car park for open sided light vehicles all others n/a 90 151 90 1202 n/a 60 1205 NOTES: X Not permitted 1. Increased to 60 minutes for compartment walls with other fire compartments or 30 minutes for elements protecting a means of escape. 2. Reduced to 30 minutes for a floor in a maisonette not contributing to the support of the building. 3. To be 30 minutes in the case of three storey houses and 60 minutes for compartment walls separating buildings. 4. NHS hospitals should have a minimum of 60 minutes. 5. Reduced to 90 minutes for non-structural elements. 6. Should comply with Building Regulations: B3 section 12. Source: Building Regulations Approved Document B (1991). Design Data Typical building tolerances SPACE BETWEEN WALLS Brickwork ± 20 mm Blockwork ± 21 Timber ± 32 Steel Timber WALL VERTICALITY COLUMN VERTICALITY 10 mm 10 17 11 Maximum Steel 6 mm Timber 10 In situ concrete 12 Precast concrete 10 Maximum VERTICAL POSITION OF BEAMS Steel Timber In situ concrete Precast concrete ± 12 mm ± 12 In situ concrete ± 18 Precast concrete ± 13 In situ concrete ± 24 Precast concrete ± 18 Brickwork Blockwork In situ concrete Precast concrete SPACE BETWEEN COLUMNS ± 20 mm ± 20 ± 22 ± 23 PLAN POSITION VERTICAL POSITION OF FLOORS In situ concrete ± 15 mm Precast concrete ± 15 FLATNESS OF FLOORS 3 m straight edge max Brickwork Steel Timber In situ concrete Precast concrete Source: BS 5606: 1990. ± 10 mm ± 10 ± 10 ± 12 ± 10 In situ concrete Floor screed 5 mm 5 31 32 Structural Engineer’s Pocket Book Historical use of building materials 1714 1800 1837 1901 Post Wars Inter Wars Edwardian Victorian Georgian including William IV Masonry and timber 1919 1945 MASONRY Bonding timbers Non hydraulic lime mortar 84 Mathematical tiles 50s Hydraulic lime mortar 30s 90s 96 60s Clinker concrete blocks 00s Cavity walls 50 10 51 Pressed bricks 70s Flettons 20 Concrete bricks 50s Dense concrete blocks 20s Sand line bricks 20s Stretcher bond 40s Mild steel cavity wall ties 45s 60s Galvanised steel cavity wall ties 80s 65 Stainless steel cavity well ties 53 60s Aerated concrete blocks TIMBER Trussed timber girders 33 King + queen post trusses 50 92 50s 50 Wrought iron flitched beams Belfast trusses 10s 70 60 40s 50s Trussed rafters 60s Ply stressed skin pannels Mild steel flitched beams Source: Richardson, C. (2000). 40s 80s Design Data 33 1714 1800 1837 1901 1919 Post Wars Inter Wars Edwardian Victorian William IV including Georgian Concrete and steel 1945 CONCRETE Limecrete/Roman cement 96 Jack arch floors 96 80s 62 24 Portland cement 51 30 30s 70s Filler joists 80 Clinker concrete 54 RC framed buildings 30 97 20s RC shells + arches 25 Hollow pot slabs 00s Flat slabs 80 31 32 Lightweight concrete 50 50 Precast concrete floors Composite metal deck slabs 52 64 Woodwool permanent shutters 69 90s Waffle/coffered stabs 60s Composite steel + concrete floors with shear keys 70s CAST IRON (CI) + WROUGHT IRON (WI) CI columns CI beams WI rods + flats WI roof trusses WI built up beams WI rolled sections 20s 92 30s 96 65 80 10s 37 40 50s 90s ‘Cast steel’ columns 10s MILD STEEL 80 Plates + rods 90s Riveted sections Hot rolled sections Roof trusses Steel framed buildings 60 83 90s 96 55 Welds 38 Castellated beams 50 High strength friction grip bolts (HSFG) 60 Hollow sections 13 STAINLESS STEEL Bolts, straps, lintels, shelf angles, etc. Source: Richardson, C. (2000). 70s 34 Structural Engineer’s Pocket Book Typical weights of building materials Material Aggregate Aluminium Aluminium bronze Asphalt Ballast Balsa wood Bituminous felt roofing Bitumen Blockboard Blockwork Books Brass Brickwork Bronze Cast stone Cement Concrete Coal Chalk Chipboard Chippings Clay Copper Description Cast alloy Longstrip roofing Thickness/ quantity of unit Unit load kN/m2 Bulk density kN/m3 16 27 0.8 mm 0.022 76 Roofing – 2 layers Paving 25 mm 0.58 21 see Gravel 1 3 layers and vapour barrier 0.11 11–13 Sheet Lightweight – dense On shelves Bulk Cast Blue Engineering Fletton London stock Sand lime Cast 18 mm 0.11 10–20 7 8–11 85 24 22 18 19 21 83 23 15 10 18 24 9 22 7 Aerated Lightweight aggregate Normal reinforced Loose lump Flat roof finish Undisturbed Cast Longstrip roofing 1 layer 0.05 19 87 0.6 mm 0.05 Design Data Cork Double decker bus Elephants Felt Glass Glass wool Gold Gravel Hardboard Hardcore Hardwood Hollow clay pot slabs Granulated see Vehicles Adult group Roofing underlay Insulating Crushed/refuse Clear float Quilt 1 50 mm 3.2 0.015 0.05 16 25 100 mm 0.01 194 16 21 Loose Undisturbed Greenheart Oak Iroko, teak Mahogany Including ribs and mortar but excluding topping 6–8 19 10 8 7 6 12 300 mm thick overall 100 mm thick overall Iron Ivory Lead Lime Linoleum Macadam Magnesium MDF Mercury Mortar Mud Partitions 15 Cast Wrought Cast Sheet 1.8 mm Sheet 3.2 mm Hydrate (bags) Lump/quick (powder) Mortar (putty) Sheet 3.2 mm Paving Alloys Sheet Plastered brick Medium dense plastered block Plaster board on timber stud 6 72 77 19 114 0.21 0.36 6 10 18 0.05 21 18 8 136 17–18 17–20 102 þ 2 13 mm 100 þ 2 13 mm 2.6 2.0 21 16 100 þ 2 13 mm 0.35 3 35 36 Structural Engineer’s Pocket Book Typical weights of building materials – continued Material Description Patent glazing Pavement lights Perspex Plaster Single glazed Double glazed Cast iron or concrete framed Corrugated sheets Lightweight Wallboard and skim coat Lath and plaster Traditional lime plaster Sheet Expanded sheet Plywood Polystyrene Potatoes Precast concrete planks Quarry tiles Roofing tiles Sand Screed Shingle Slate Snow Thickness/ quantity of unit Unit load kN/m2 Bulk density kN/m3 25 100 mm 0.26–0.3 0.52 1.5 13 mm 13 mm 0.05 0.11 0.12 12 9 19 mm 0.25 20 7 2 7 Beam and block plus 50 mm topping Hollowcore plank Hollowcore plank Solid plank and 50 mm topping 150–225 mm 1.8–3.3 150 mm 200 mm 75–300 mm 2.4 2.7 3.7–7.4 Including mortar bedding Clay – plain Clay pantile Concrete Slate Dry, loose Wet, compact Sand/cement Coarse, graded, dry Slab Fresh Wet, compacted 12.5 mm 0.32 0.77 0.42 0.51 0.30 minimum 0.6 minimum 0.6 Softwood Soils Battens for slating and tiling 25 mm tongued and grooved boards on 100 50 timber joists at 400 c/c 25 mm tongued and grooved boards on 250 50 timber joists at 400 c/c Loose sand and gravels Dense sand and gravels Soft /firm clays and silts Stiff clays and silts 19 19 24 28 16 19 22 19 28 1 3 6 0.03 0.23 0.33 16 22 18 21 Design Data Stainless steel roofing Steel Stone Granite Limestone Marble Sandstone Slate Terracotta Terrazzo Thatch Timber Longstrip 0.4 mm 0.05 78 Mild 78 Cornish (Cornwall) Rublislaw (Grampian) Bath (Wiltshire) Mansfield (Nottinghamshire) Portland (Dorset) Italian Bramley Fell (West Yorkshire) Forest of Dean (Gloucestershire) Darley Dale or Kerridge (Derbyshire) Welsh 26 25 21 22 22 27 22 24 23–25 28 Paving Including battens see Hardwood or Softwood 20 mm 305 mm Vehicles London bus New Mini Cooper Rolls Royce Volvo estate 73.6 kN 11.4 kN 28.0 kN 17.8 kN Water Fresh Salt 0.43 0.45 Cast Longstrip roofing 18 22 10 10–12 6 Woodwool slabs Zinc 37 72 0.8 mm 0.06 38 Structural Engineer’s Pocket Book Minimum imposed floor loads The following table from BS 6399: Part 1 gives the normally accepted minimum floor loadings. Clients can consider sensible reductions in these loads if it will not compromise future flexibility. A survey by Arup found that office loadings very rarely even exceed the values quoted for domestic properties. The gross live load on columns and/or foundations from sections A to D in the table, can be reduced in relation to the number of floors or floor area carried to BS 6399: Part 1. Live load reductions are not permitted for loads from storage and/or plant, or where exact live loadings have been calculated. Type of activity/occupancy for part of the building or structure Examples of specific use UDL kN/m2 Point load kN A Domestic and residential activities (also see category C ) All usages within self-contained dwelling units. Communal areas (including kitchens) in blocks of flats with limited use (see Note 1) (for communal areas in other blocks of flats, see C3 and below) 1.5 1.4 Bedrooms and dormitories except those in hotels and motels 1.5 1.8 Bedrooms in hotels and motels Hospital wards Toilet areas 2.0 1.8 Billiard rooms 2.0 2.7 Communal kitchens except in flats covered by Note 1 3.0 4.5 Balconies Single dwelling units and communal areas in blocks of flats with limited use (see Note 1) 1.5 1.4 Guest houses, residential clubs and communal areas in blocks of flats except as covered by Note 1 Same as rooms to which they give access but with a minimum of 3.0 1.5/m run concentrated at the outer edge Hotels and motels Same as rooms to which they give access but with a minimum of 4.0 1.5/m run concentrated at the outer edge Operating theatres, X-ray rooms, utility rooms 2.0 4.5 Work rooms (light industrial) without storage 2.5 1.8 Offices for general use 2.5 2.7 Banking halls 3.0 2.7 Kitchens, laundries, laboratories 3.0 4.5 Rooms with mainframe computers or similar equipment 3.5 4.5 Machinery halls, circulation spaces therein 4.0 4.5 Projection rooms 5.0 Determine loads for specific use Factories, workshops and similar buildings (general industrial) 5.0 4.5 Foundries 20.0 Determine loads for specific use Catwalks – 1.0 at 1 m c/c Balconies Same adjacent rooms but with a minimum of 4.0 1.5 kN/m run concentrated at the outer edge B Offices and work areas not covered elsewhere Fly galleries (load to be distributed uniformly over width) 4.5 kN/m run – Ladders – 1.5 rung load Design Data C Areas where people may congregate Public, institutional and communal dining rooms and lounges, cafes and restaurants (see Note 2) C1 Areas with tables Reading rooms with no book storage 2.5 4.5 Classrooms 3.0 2.7 Assembly areas with fixed seating (see Note 3) 4.0 3.6 Places of worship 3.0 2.7 Corridors, hallways, aisles, etc. (foot traffic only) 3.0 4.5 Stairs and landings (foot traffic only) 3.0 4.0 Corridors, hallways, aisles, etc. (foot traffic only) 4.0 4.5 Corridors, hallways, aisles, etc., subject to wheeled vehicles, trolleys, etc. 5.0 4.5 C2 Areas with fixed seats C3 Areas without obstacles for moving people Corridors, hallways, aisles, stairs, landings, etc. in institutional type buildings (not subject to crowds or wheeled vehicles), hostels, guest houses, residential clubs, and communal areas in blocks of flats not covered by Note 1. (For communal areas in blocks of flats covered by Note 1, see A) Corridors, hallways, aisles, stairs, landings, etc. in all other buildings including hotels and motels and institutional buildings Stairs and landings (foot traffic only) 2.0 2.7 4.0 4.0 Industrial walkways (light duty) Industrial walkways (general duty) Industrial walkways (heavy duty) 3.0 5.0 7.5 4.5 4.5 4.5 Museum floors and art galleries for exhibition purposes 4.0 (see Note 4) 4.5 Balconies (except as specified in A) Same as adjacent rooms but with a minimum of 4.0 1.5/m run concentrated at the outer edge Fly galleries 4.5 kN/m run distributed uniformly over width – C4 Areas with possible physical activities (see clause 9) Dance halls and studios, gymnasia, stages 5.0 3.6 Drill halls and drill rooms 5.0 9.0 C5 Areas susceptible to overcrowding (see clause 9) Assembly areas without fixed seating, concert halls, bars, places of worship and grandstands 5.0 3.6 Stages in public assembly areas 7.5 4.5 D Shopping areas Shop floors for the sale and display of merchandise 4.0 3.6 39 40 Structural Engineer’s Pocket Book Minimum imposed floor loads – continued Type of activity/ occupancy for part of the building or structure Examples of specific use UDL kN/m2 Point load kN E Warehousing and storage areas. Areas subject to accumulation of goods. Areas for equipment and plant General areas for static equipment not specified elsewhere (institutional and public buildings) 2.0 1.8 Reading rooms with book storage, e.g. libraries 4.0 4.5 General storage other than those specified 2.4 per metre of storage height 7.0 File rooms, filing and storage space (offices) 5.0 4.5 F G Stack rooms (books) 2.4 per metre of storage height (6.5 kN/m2 min) 7.0 Paper storage for printing plants and stationery stores 4.0 per metre of storage height 9.0 Dense mobile stacking (books) on mobile trolleys, in public and institutional buildings 4.8 per metre of storage height (9.6 kN/m2 min) 7.0 Dense mobile stacking (books) on mobile trucks, in warehouses Cold storage 4.8 per metre of storage height (15 kN/m2 min) 5.0 per metre of storage height (15 kN/m2 min) Plant rooms, boiler rooms, fan rooms, etc., including weight of machinery 7.5 4.5 7.0 9.0 Ladders – 1.5 rung load Parking for cars, light vans, etc. not exceeding 2500 kg gross mass, including garages, driveways and ramps 2.5 9.0 Vehicles exceeding 2500 kg. Driveways, ramps, repair workshops, footpaths with vehicle access, and car parking To be determined for specific use NOTES: 1. Communal areas in blocks of flats with limited use refers to blocks of flats not more than three storeys in height and with not more than four selfcontained dwelling units per floor accessible from one staircase. 2. Where these same areas may be subjected to loads due to physical activities or overcrowding, e.g. a hotel dining room used as a dance floor, imposed loads should be based on occupancy C4 or C% as appropriate. Reference should also be made to Clause 9. 3. Fixed seating is seating where its removal and use of the space for other purposes is improbable. 4. Museums, galleries and exhibition spaces often need more capacity than this, sometimes up to 10 kN/m2. Source: BS 6399: Part 1: 1996. Design Data 41 Typical unit floor and roof loadings Permanent partitions shown on the floor plans should be considered as dead load. Flexible partitions which may be movable should be allowed for in imposed loads, with a minimum of 1 kN/m2. 1.5/2.5 kN/m2 (1.0) 0.15 0.2 0.15 Domestic/ 2.0/4.0 kN/m2 office totals Timber floor Live loading: domestic/office (Office partitions) Timber boards/plywood Timber joists Ceiling and services Timber flat roof Snow and access Asphalt waterproofing Timber joists and insulation Ceiling and services 0.75 kN/m2 0.45 0.2 0.15 Total 1.55 kN/m2 Timber pitched roof Snow Slates, timber battens and felt Timber rafters and insulation Ceiling and services 0.6 kN/m2 0.55 0.2 0.15 Total 1.5 kN/m2 Internal RC slab Live loading: office/ classroom/corridors, etc. Partitions 50 screed/75 screed/raised floor Solid reinforced concrete slab Ceiling and services t External RC slab t Metal deck roofing Live loading: snow and access/office/bar Slabs/paving Asphalt waterproofing and insulation 50 screed Solid reinforced concrete slab Ceiling and services Live loading: snow/wind uplift Outer covering, insulation and metal deck liner Purlins – 150 deep at 1.5 m c/c Services Primary steelwork: light beams/trusses 2.5/3.0/4.0 kN/m2 1.0 (minimum) 1.2/1.8/0.4 24t 0.15 Total – kN/m2 0.75/2.5/5.0 kN/m2 0.95 0.45 1.2 24t 0.15 Total – kN/m2 0.6/ 1.0 kN/m2 0.4 0.3 0.1 0.5–0.8/0.7–2.4 Total – kN/m2 42 Structural Engineer’s Pocket Book Typical ‘all up’ loads For very rough assessments of the loads on foundations, ‘all up’ loads can be useful. The best way is to ‘weigh’ the particular building, but very general values for small-scale buildings might be: Steel clad steel frame 5–10 kN /m2 Masonry clad timber frame 10–15 kN/m2 Masonry walls and precast concrete floor slabs 15–20 kN/m2 Masonry clad steel frame 15–20 kN/m2 Masonry clad concrete frame 20–25 kN/m2 Design Data 43 Wind loading BS 6399: Part 2 gives methods for determining the peak gust wind loads on buildings and their components. Structures susceptible to dynamic excitation fall outside the scope of the guidelines. While BS 6399 in theory allows for a very site-specific study of the many design parameters, it does mean that grossly conservative values can be calculated if the ‘path of least resistance’ is taken through the code. Unless the engineer is prepared to work hard and has a preferred ‘end result’ to aim for, the values from BS 6399 tend to be larger than those obtained from the now withdrawn wind code CP3: Chapter V: Part 2. As wind loading relates to the size and shape of the building, the size and spacing of surrounding structures, altitude and proximity to the sea or open stretches of country, it is difficult to summarize the design methods. The following dynamic pressure values have been calculated (on a whole building basis) for an imaginary building 20 m 20 m in plan and 10 m tall (with equal exposure conditions and no dominant openings) in different UK locations. The following values should not be taken as prescriptive, but as an idea of an ‘end result’ to aim for. Taller structures will tend to have slightly higher values and where buildings are close together, funnelling should be considered. Small buildings located near the bases of significantly taller buildings are unlikely to be sheltered as the wind speeds around the bases of tall buildings tends to increase. Typical values of dynamic pressure, q in kN/m2 Building location Maximum q for prevailing south westerly wind kN/m2 Minimum q for north easterly wind kN/m2 Arithmetic mean q kN/m2 Scottish mountain-top Dover cliff-top Rural Scotland Coastal Scottish town City of London high rise Rural northern England Suburban South-East England Urban Northern Ireland Rural Northern Ireland Rural upland Wales Coastal Welsh town Conservative quick scheme value for most UK buildings 3.40 1.69 1.14 1.07 1.03 1.02 0.53 0.88 0.83 1.37 0.94 – 1.81 0.90 0.61 0.57 0.55 0.54 0.28 0.56 0.54 0.72 0.40 – 2.60 1.30 0.87 0.82 0.80 0.78 0.45 0.72 0.74 1.05 0.67 1.20 NOTE: These are typical values which do not account for specific exposure or topographical conditions. 44 Structural Engineer’s Pocket Book Barrier and handrail loadings Minimum horizontal imposed loads for barriers, parapets, and balustrades, etc. Type of occupancy for part of the building or structure Examples of specific use Line load kN/m UDL on infill kN/m2 Point load on infill kN A Domestic and residential activities (a) All areas within or serving exclusively one dwelling including stairs, landings, etc. but excluding external balconies and edges of roofs (see C3 ix) 0.36 0.5 0.25 (b) Other residential (but also see C) 0.74 1.0 0.5 (c) Light access stairs and gangways not more than 600 mm wide 0.22 n/a n/a (d) Light pedestrian traffic routes in industrial and storage buildings except designated escape routes 0.36 0.5 0.25 (e) Areas not susceptible to overcrowding in office and institutional buildings. Also industrial and storage buildings except as given above 0.74 1.0 0.5 C Areas where people may congregate: C1/C2 areas with tables or fixed seating (f) Areas having fixed seating within 530 mm of the barrier, balustrade or parapet 1.5 1.5 1.5 (g) Restaurants and bars 1.5 1.5 1.5 C3 Areas without obstacles for moving people and not susceptible to overcrowding (h) Stairs, landings, corridors, ramps 0.74 1.0 0.5 (i) External balconies and edges of roofs. Footways and pavements within building curtilage adjacent to basement/sunken areas 0.74 1.0 0.5 C5 Areas susceptible to overcrowding (j) Footways or pavements less than 3 m wide adjacent to sunken areas 1.5 1.5 1.5 (k) Theatres, cinemas, discotheques, bars, auditoria, shopping malls, assembly areas, studios. Footways or pavements greater than 3 m wide adjacent to sunken areas 3.0 1.5 1.5 B and E Offices and work areas not included elsewhere including storage areas (l) Designated stadia* See requirements of the appropriate certifying authority D Retail areas (m) All retail areas including public areas of banks/building societies or betting shops. For areas where overcrowding may occur, see C5 1.5 1.5 1.5 F/G Vehicular (n) Pedestrian areas in car parks including stairs, landings, ramps, edges or internal floors, footways, edges of roofs 1.5 1.5 1.5 (o) Horizontal loads imposed by vehicles See clause 11. (Generally F 5 150 kN) * Designated stadia are those requiring a safety certificate under the Safety of Sports Ground Act 1975 Source: BS 6399: Part 1: 1996. Design Data 45 Minimum barrier heights Use Position Single family dwelling (a) Barriers in front of a window (b) Stairs, landings, ramps, edges of internal floors (c) External balconies, edges of roofs All other uses (d) Barrier in front of a window (e) Stairs (f) Balconies and stands, etc. having fixed seating within 530 mm of the barrier (g) Other positions *Site lines should be considered as set out in clause 6.8 of BS 6180. Source: BS 6180: 1999. Height mm 800 900 1100 800 900 800* 1100 46 Structural Engineer’s Pocket Book Selection of materials Material Advantage Disadvantage Aluminium Good strength to dead weight ratio for long spans Good corrosion resistance Often from recycled sources Cannot be used where stiffness is critical Stiffness is a third of that of steel About two to three times the price of steel Concrete Design is tolerant to small, late alterations Integral fire protection Integral corrosion protection Provides thermal mass if left exposed Client pays as the site work progresses: ‘pay as you pour’ Dead load limits scope Greater foundation costs Greater drawing office and detailing costs Only precasting can accelerate site work Difficult to post-strengthen elements Fair faced finish needs very skilled contractors and carefully designed joints Masonry Steelwork Provides thermal mass The structure is also the cladding Can be decorative by using a varied selection of bricks Economical for low rise buildings Inherent sound, fire and thermal properties Easy repair and maintenance Light construction reduces foundation costs Intolerant to late design changes Fast site programme Members can be strengthened easily Ideal for long spans and transfer structures Timber Traditional/low-tech option Sustainable material Cheap and quick with simple connections Skilled labour not an absolute requirement Easily handled Skilled site labour required Long construction period Less economical for high rise Large openings can be difficult Regular movements joints Uniform appearance can be difficult to achieve Design needs to be fixed early Needs applied insulation, fire protection and corrosion protection Skilled workforce required Early financial commitment required from client to order construction materials Long lead-ins Vibrations can govern design Limited to 4–5 storeys maximum construction height Requires fire protection Not good for sound insulation Must be protected against insects and moisture Connections can carry relatively small loads Selection of floor construction 800 5 700 6 Depth (m) 600 11 500 2 400 1 300 9 8 7 3 200 100 0 4 10 2 4 6 8 10 12 14 16 18 20 Span (m) Timber joists at 400 c/c Stressed skin ply panel One way reinforced concrete slab Precast prestressed concrete plank Precast double tee beams Coffered concrete slab 7. 8. 9. 10. 11. Beam + block floor Reinforced concrete flat slab Post tensioned flat slab Concrete metal deck slab Composite steel beams 47 1. 2. 3. 4. 5. 6. 48 Structural Engineer’s Pocket Book Transportation Although the transport of components is not usually the final responsibility of the design engineer, it is important to consider the limitations of the available modes of transport early in the design process using Department for Transport (DfT) information. Specific cargo handlers should be consulted for comment on sea and air transport, but a typical shipping container is 2.4 m wide, 2.4–2.9 m high and can be 6 m, 9 m, 12 m or 13.7 m in length. Transportation of items which are likely to exceed 20 m by 4 m should be very carefully investigated. Private estates may have additional and more onerous limitations on deliveries and transportation. Typical road and rail limitations are listed below as the most common form of UK transport, but the relevant authorities should be contacted to confirm the requirements for specific projects. Rail transportation Railtrack can carry freight in shipping containers or on flat bed wagons. The maximum load on a four axle flat wagon is 66 tonnes. The maximum height of a load is 3.9 m above the rails and wagons are generally between 1.4 and 1.8 m high. All special requirements should be discussed with Railtrack Freight or Network Rail. Road transport The four main elements of legislation which cover the statutory controls on length, width, marking, lighting and police notification for large loads are the Motor Vehicles (Construction & Use) Regulations 1986; the Motor Vehicles (Authorization of Special Types) General Order 1979, the Road Vehicles Lighting Regulations 1989 and the Road Traffic Act 1972. A summary of the requirements is set out below. Height of load There is no statutory limit governing the overall height of a load; however, where possible it should not exceed 4.95 m from the road surface to maximize use of the motorway and trunk road network (where the average truck flat bed is about 1.7 m). Local highway authorities should be contacted for guidance on proposed routes avoiding head height restrictions on minor roads for heights exceeding 3.0 m–3.6 m. Weight of vehicle or load Gross weight of vehicle, W kg Notification requirements 44 000 < W 80 000 or has any axle weight greater than permitted by the Construction & Use Regulations 2 days’ clear notice with indemnity to the Highway and Bridge Authorities 80 000 < W 150 000 2 days’ clear notice to the police and 5 days’ clear notice with Indemnity to the Highway and Bridge Authorities W > 150 000 DfT Special Order BE16 (allow 10 weeks for application processing) plus 5 days’ clear notice to the police and 5 days’ clear notice with indemnity to the Highway and Bridge Authorities Design Data 49 Width of load Total loaded width*, B m Notification requirements B 2.9 No requirement to notify police 2.9 < B 5.0 2 days’ clear notice to police 5.0 < B 6.1 DfT permission VR1 (allow 10 days for application processing) and 2 days’ clear notice to police B > 6.1 DfT Special Order BE16 (allow 8 weeks for application processing) and 5 days’ clear notice to police and 5 days’ clear notice with indemnity to Highway and Bridge Authorities * A load may project over one or both sides by up to 0.305 m, but the overall width is still limited as above. Loads with a width of over 2.9 m or with loads projecting more than 0.305 m on either side of the vehicle must be marked to comply with the requirements of the Road Vehicles Lighting Regulations 1989. Length of load Total loaded length, L m Notification requirements L < 18.75 No requirement to notify police 18.75 L <27.4 Rigid or articulated vehicles*. 2 days’ clear notice to police (rigid vehicle) L > 27.4 DfT Special Order BE16 (allow 8 weeks for application processing) and 5 days’ clear notice to police and 5 days’ clear notice with indemnity to Highway and Bridge Authorities (all other trailers) L > 25.9 All other trailer combinations carrying the load. 2 days’ clear notice to police * The length of the front of an articulated motor vehicle is excluded if the load does not project over the front of the motor vehicle. Projection of overhanging loads Overhang position Overhang length, L m Rear L < 1.0 No special requirement 1.0 < L < 2.0 Load must be made clearly visible 2.0 < L < 3.05 Standard end marker boards are required L > 3.05 Standard end marker boards are required plus police notification and an attendant is required Front Notification requirements L < 1.83 No special requirement 2.0 < L < 3.05 Standard end marker boards are required plus the driver is required to be accompanied by an attendant L > 3.05 Standard end marker boards are required plus police notification and the driver is required to be accompanied by an attendant 50 Typical vehicle sizes and weights Vehicle type Weight, W kg 3.5 tonne van 3500 7.5 tonne van Length, L m Width, B m Height, H m Turning circle m 5.5 2.1 2.6 13.0 7500 6.7 2.5 3.2 14.5 Single decker bus 16 260 11.6 2.5 3.0 20.0 Refuse truck 16 260 8.0 2.4 3.4 17.0 2 axle tipper 16 260 6.4 2.5 2.6 15.0 Van (up to 16.3 tonnes) 16 260 8.1 2.5 3.6 17.5 Skiploader 16 260 6.5 2.5 3.7 14.0 Fire engine 16 260 7.0 2.4 3.4 15.0 Bendy bus 17 500 18.0 2.6 3.1 23.0 51 52 Structural Engineer’s Pocket Book Temporary works toolkit Steel trench prop load capacities Better known as ‘Acrow’ props, these adjustable props should conform to BS 4704 or BS EN 1065. Verticality of the loads greatly affects the prop capacity and fork heads can be used to eliminate eccentricities. Props exhibiting any of the following defects should not be used: . . . . . A tube with a bend, crease or noticeable lack of straightness. A tube with more than superficial corrosion. A bent head or base plate. An incorrect or damaged pin. A pin not properly attached to the prop by the correct chain or wire. Steel trench ‘acrow’ prop sizes and reference numbers to BS 4074 Prop size/reference* 0 1 2 3 4 Height range Minimum m Maximum m 1.07 1.75 1.98 2.59 3.20 1.82 3.12 3.35 3.96 4.87 *The props are normally identified by their length. Steel trench prop load capacities A prop will carry its maximum safe load when it is plumb and concentrically loaded as shown in the charts in BS 4074. A reduced safe working load should be used for concentric loading with an eccentricity, e 1.5 out of plumb as follows: Capacity of props with e 1.5 (KN) Height m £2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 Prop size 0, 1, 2 and 3 17 16 13 11 10 – – – – Prop size 4 – – 17 14 11 10 9 8 7 53 Design Data Soldiers Slim soldiers, also known as slimshors, can be used horizontally and vertically and have more load capacity than steel trench props. Lengths of 0.36 m, 0.54 m, 0.72 m, 0.9 m, 1.8 m, 2.7 m or 3.6 m are available. Longer units can be made by joining smaller sections together. A connection between units with four M12 bolts will have a working moment capacity of about 12 kNm, which can be increased to 20 kNm if stiffeners are used. Slimshor section properties Area cm2 Ixx cm4 Iyy cm4 Zxx cm3 Zyy cm3 rx cm ry cm Mmax kNm 19.64 1916 658 161 61 9.69 5.70 38 x Slimshor compression capacity x- m 5m =2 m , e 8m xis = 3 xa ,e xis xa Allowable load (kN) x- m 5m =2 m , e 8m xis = 3 ya ,e xis ya y- y- 150 140 120 100 80 60 40 20 0 2 4 6 8 10 Allowable bending moment (kNm) Effective length (m) e = eccentricity of load Factor of safety = 2.0 50 40 30 Use hi-load waler plate 20 10 0 20 40 60 80 100 120 140 160 Allowable axial load (kN) Factor of safety = 1.8 Mmax kNm 7.5 y 54 Structural Engineer’s Pocket Book Slimshor moment capacity Source: RMD Kwikform (2002). Ladder beams Used to span horizontally in scaffolding or platforms, ladder beams are made in 48.3f 3.2 CHS, 305 mm deep, with rungs at 305 mm centres. All junctions are saddle welded. Ladder beams can be fully integrated with scaffold fittings. Bracing of both the top and bottom chords is required to prevent buckling. Standard lengths are 3.353 m (110 ), 4.877 m (160 ) and 6.400 m (210 ). Manufacturers should be contacted for loading information. However, if the tension chord is tied at 1.5 m centres and the compression chord is braced at 1.8 m centres the moment capacity for working loads is about 8.5 kNm. If the compression chord bracing is reduced to 1.5 m centres, the moment capacity will be increased to about 12.5 kNm. The maximum allowable shear is about 12 kN. Unit beams Unit beams are normally about 615 mm deep, are about 2Z.5 times stronger than ladder beams and are arranged in a similar way to a warren girder. Loads should only be applied at the node points. May be used to span between scaffolding towers or as a framework for temporary buildings. As with ladder beams, bracing of both the top and bottom chords is required to prevent buckling, but diagonal plan bracing should be provided to the compression flange. Units can be joined together with M24 bolts to make longer length beams. Standard lengths are 1.8 m (60 ), 2.7 m (90 ) and 3.6 m (120 ) Manufacturers should be contacted for loading information. However, if the tension chord is tied at 3.6 m centres and the compression chord is braced at 2.4 m centres the moment capacity for working loads is about 13.5 kNm. If the compression bracing is reduced to 1.2 m centres, the moment capacity will be increased to about 27.5 kNm. The maximum allowable shear is about 14 kN. 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N O " " = #= =] #>" Q `[ }[ ' ) ; ; $) $) $ { { { { { { > #] "" <>= ]=# < " #= #% # #< ' ) $ ' $ ) #% #< %% > >" . ) O " " =%]# ==] =%< =]>" =" #== =>=> == =<" =] < = %] #= = => < =" =]] #=> #%%] #% ) ; ) $) NQ ' $) $ ) $ ) . ) NQ O " " NO { { { { { < " #= #% # > #] "" <>= >" >" >" >" =%# =>=> =>< =]" =# =%% =>%< =>" =%% =<=> =%" =%< =## =]#% =">= =>%= = = = % ="> = %< N { { { { { < " #= #% # > #] "" <>= ] ] ] ] ] =%"] =>"] =% =< =]< =% => = ="< ="% =># ="< =<] =] ##= =>"# =% =<>" ="<> #%"" _ %==%' <" } %<"' ` %' $ = } %<"' ` %' %==%' ? _ ` #> ' [ } { %=" "# } >%= } % ~ [ =% ? 7d 4d 4d 4d Minimum 4d 1.5d 4d 4d 4d 1.5d Loaded edge parallel to grain Loaded edge perpendicular to grain 4d 4d 4d 4d 1.5d 5d 4d 4d 5d 4d ; ( ; ; ! N O ] " " > " #=#== #= ] # ] =] #= ] #= [ => % #% _ #= Q `[ }[ ' KQ ; ) ; ; ; ; + - ' ) " KQ ; ; ; + - ( NO NQ ( NO NQ NQ ] ]% ] #%% #< #< #"= %<" >#> %>= >% <> %]> # < ##> #> #> #< %> %] # # % > > %# >>< % O ] ]% ] #>> # # %= % > >% % > ] = >= ]> <>] #%> #] #] #]< %< >=] %#< >>= > %] >] ## " ] ]% ] #"> # # # # >=" =% %# > % " < > <] ]#< >% #"> # # # # >=" =% %# > % " < > <] ]#< >% " ] ]% ] %#% %#% %#% >]" << << "# < % "= ]> "]" #="% %#% %#% %#% >]" << << "# < % "= ]> "]" #="% _ ] "= O O } %<"' ` %' %==%' ]< ]] $ = } %<"' ` %' %==%' ? _ ! Z ^ Z Z _ ~ _ Q [Q ? [ [ [ $ ; ^ [ } [ | %% %" [{$> \ [ _ [ \ ? ¥]= {$% ¢ \ }' ¥= {$% ]=¢ ; \ [ [ [ [ | #] %# [{$> ; \ [ %= [{$> [ [ [ }[ [ ==#== ¢ [ [ ==>¢ [ $ [ [ [ [ } > = } "% " _ _ [ * _ [ #% Q `[ }[ + ! '$- ; ! O * [ } > %# ? } [ \ \ # # \ # \ % \ > \ # [ [ ¢ ]=¢ #=>=¢ ¥]= ¥= #== \ [ } #"] %=%¢ #%¢ %==¢ \ % ] \ [ } <=]>' ` # ] # %= #= #% >%= #" ]%= \ [ } <=]>' ` # | | * ] #=>= > ] #= %" > ] } <] | [ { } > = } "% " ##== Z #> ' ; ^ %% ##% ] ] %# [ [ %# #=% < ^ [ = %# [ = %% [ Frog Perpend Stretcher 65 215 215 102 440 Varies _ [ %= [ [ Z [ #= [ _ %= [ [ [ [ # Q `[ }[ > : : : ; ! * ' %' _ ` ' ' #'%>'% ` \ _ \ | _ [ _ _ [ %# " : + ; ! - ! * O = = = = ) ; $ #'='> #'¦'> #'§' § #'#' < #'%'" #'%§ >§ #' #'§ <§ #'> #' < #'] " #<= < >< # ##= % #= {' # Z _ ~ % ? _ [ [ > \ ' ' ' $ = } <%"' ` #' # % Z # $ ; [ English bond Flemish bond English garden wall bond Flemish garden wall bond Stretcher bond #< Q `[ }[ ! ) >; Z [ [ _ [ _ [ [ ' \ [ : % ! : = # >'# #% _ #< ##" = $ %% #"%= %% $ % \ [ ] #= >'# \ [ < #= %'# \ [ <] #= %'# { [ [ [ ##" = $ %% #"%= %% $ % < #= >'# {' # \ _ % #% [ [ [ _ _ [ _ [ _ [ { # #= Z #] "; "; | ~ [ [ } [ _ [ } %<"' ` > _ ' "; ; # ' % ; > $_ |`\ ? [$# {$% [ * { Z* Z{ * { _ |`\ $ $ ] {$% [ $%= {$% [ * { Z* Z{ } [ } ]> [ ? * ] {$% [ $>= {$% [ * { ` _ [$ %= {$% * { [ $>= {$% [ * { Z [ $ %= {$% [ ? * { Z* Z{ #= {' # _ [ % [ Z > { [ * _ # ? ` [ [ [ _ #== [ % * [ #" Q `[ }[ ( * " # * ! % ) ( [ )$<"# )$%= $%= )$%% $% [ )$<# )$#= $%= )$#% $% )$%= $>= )$%% $> )$%= $> )$%% $= )$# )$% )$" )$## )$#"%% )$ $%=>= $#=#< $>=<= _ % % _ _ )$#= )$#=# [ [ \ Z $ [ {' # | _ % ) > [ _ Z # ) ) N Permissible working stress (N/mm2) 1.8 1 100 Block (10 N/mm2) 1.6 2 102 Brick (20 N/mm2 in 1:1:6 mortar) 1.4 3 100 Block (7 N/mm2) 1.2 4 102 Old brick in lime mortar 5 102 Brick/75 cavity/ 100 Block (10 N/mm2) 1.0 0.8 5 6 7 8 1 2 3 0.6 0.4 6 140 Block (10 N/mm2) 7 102 Brick/75 cavity/ 100 Block (7 N/mm2) 4 8 140 Block (7 N/mm2) 0.2 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Effective height (m) ) N 1.2 9 330 Old stock brick in lime mortar 10 215 Brick (20 N/mm2 in 1:1:6 mortar) 11 215 Block (10 N/mm2) Permissible stress (N/mm2) 1.0 0.8 12 215 Block (7 N/mm2) 13 215 Old stock brick in lime mortar 0.6 10 9 0.4 11 12 13 0.2 0 1.0 2.0 3.0 4.0 Effective height (m) 5.0 6.0 #= Q `[ }[ ( : ! ) > [ ~ > * [ | ' # % ' #=¢ _ _ } <%" * Q %¢ > _ ## Z Height /Effective thickness (H/te) > ; 90 80 End restraints required 60 Outside these areas the walls are unstable Top + end restraint required 40 Top restraint required 30 20 0 Top or end restraint required 20 40 60 80 100 110 Length/Effective thickness (L /te) ! } \[ * * Z 120 O * O * $ O * ' O * " ## << >] #=] < >] %# "" "< >% %] #= >% ## = ## > > >" >% ## >% #=] < %# #= ~ } [ } } } ? 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In houses <3 storeys: timber floor or roof bearing >90 mm or joist hangers and straps at 1.2 m centres t All other buildings: in situ or precast concrete floor or roof (irrespective of direction of span) bearing a minimum of 90 mm or t/2 Any type of floor at same level t /2 or 90 PROVISION OF ENHANCED RESISTANCE ! t t Masonry tied with metal ties at 300 mm c/c minimum Masonry stitched or bonded into place >t >t ≥10t ≥10t PLAN – SIMPLE RESISTANCE PLAN – ENHANCED RESISTANCE $ = } <%"' ` #' # } %<"' ` >' %==# % #< Q `[ }[ Slenderness factor for vertical load (β) $ b 1.2 e = 0.05t 1.0 e = 0.1t 0.8 e = 0.2t 0.6 e = 0.3t 0.4 0.2 0 5 10 15 20 25 30 Effective slenderness (heff /teff) e = eccentricity t = thickness ~' , \ ' ) , b*[ g b*[ g g [ b g g [ *[ ? *[ Z #] $ A * * g A B C \ % * =] {$ [ = {$% [ * => {$% ] {$% [ ' \ ' ' * =:>=:< {=% _ #] {$% * =:#=:< {=% _ # {$% #" Q `[ }[ _ _ Thurso Dingwall 4 Inverness Fort William Aberdeen Pitlochry Dundee Oban 3 Glasgow Edinburgh 4 Ayr Dumfries Londonderry Enniskillen Belfast 2 Carlisle 3 Douglas Lancaster York Leeds Hull Grimsby 0 100 200 300 Manchester Conway Aberystwyth Norwich Yarmouth Kings Lynn Lowestoft Cambridge Ipswich London Reading Southampton Brighton Dover Taunton Bristol Barnstaple Plymouth Penzance Leicester Brecon Cheltenham Swansea Oxford Cardift Ilfracombe Skegness Derby Shrewsbury Cardigan Lincoln 2 Portsmouth 1 # Z : O : ! ) + - . 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[ " ; " $ ; ) = ## % $ = } "##=' ` #' # ] #< # #%: #"< Q `[ }[ ; =#< % #=¢ # ! %$ $ +- : +- K K KH K KNN KN KN KNQ = = = # = # =""] ="] ="% =] " =]]] =#> =# =# =% =>% => = == ~ % _ ; ? $=: % * 0 =:#< / % $=: * -/ -/ =:#</ % $=: * % %&! ; 0 #=¢ : ; # ; $ ; $ ; 0 & $#= ! $] $#> ~ \ , , = _ $ = _ = ¥ _ "##=' > } $ = } "##=' ` #' # ] \ #"] $ ; '4n $ 2 1.3 d = 125 (mm) d = 150 d = 175 d = 200 d = 225 d = 250 d = 300 d = 400 Shear capacity,Vc (N/mm2) 1.2 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 # 0 0.5 1.0 1.5 2.0 2.5 100As % bd 3.0 3.5 4.0 ; O + * # ; ! ; O ! + - 2 Z [ * %= {$% =2 =2 2 = 2 p=: 2 < 2 < %=:" {= Z [ = {$% * [ =] { #= [ n > =:%n #== n > =:n =: *n n > n n n n =: *n } [ } "##=' >< $ = } "##=' ` #' # ] =¢ #"" Q `[ }[ " ; ~ =% " ; ) % * ; = ##: %: $ #> ##: #: #: > % $ % < #> ~ " ) ) ; ~ = #: _ b b ' \ Z \ Z \ Z ) \ ! ! Z #:= #:% #: # >% # %> # # # ># # # # % # % # # # %< # %= # #] # %] # > # %< # %> # > # %< # #] # #> # %] # >> # %% # #" # > # %# # # # #% # %% # %] # %= # #] # % ]¢ = # ; 2 >#< } "##= $ = } "##=' ` #' # ] \ #" " ; ? } "##= $ ; ; ? } "##= =# =p ? ' ( ; % * ; $ = % ## % %= % #= %% #> % ## %% # = % ## % %= % #= % %= % ## % %= |* [{$% [{$ Z _ _ =# % >#> } "##= [ _ "; ; ; * ]¢ ¢ } "##= = %:= =% << = # = Q `[ }[ ( ; ' ' ' ##' ' #%' ' #%' ' #' ( ; [' ' =7 7 p =" {$% ` [' ' =7 7 [ # # =] [ 2 } "##=' >]]< [ $ \ $ # # } "##= $ $%= $== %= #= ' * ; $ < ) NK # ) K ! $ ] %= %< < #<= %=" = > =:> ); * ? $ # % > } $ ~ ' # # #== # % > #= #= <=¢ ## %* * > $ = } "##=' ` #' # ] # % 2.0 Modification factor for tension reinforcement F2 1.9 1.8 1.7 M = 0.5 bd 2 1.6 1.5 0.75 1.4 1.0 1.3 1.2 1.5 1.1 2.0 1.0 3.0 0.9 4.0 5.0 6.0 0.8 100 120 140 160 180 200 Service stress, fs = 2fyAs req 3As prov 220 (N/mm2) 240 260 280 Modification factor for compression reinforcement, F3 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 100As′ bd # > # Q `[ }[ ¥ <= b _ = = ? [Q # #= \ _ Q %! +- % ; % N O ' ; ' ; ' ; N QZ Q =] #%= ="= #>= = = #<= O QZ Q ="= #>= =" #= = #"= Q` = = #<= = #"= #== $ $ %%= $ $ $ $ Q Q Q \ $ = } "##=' ` #' # ] # KU M FU = Me KL + KU + 0.5KB KU W kN/m KB KL M FL = Me KU Total factored load WT kN/m Unfactored dead load WD kN/m KB1 KL KL + KU + 0.5KB KU M FU = Mes KL + KU + 0.5K1 + 0.5K2 KB2 KL KL M FL = Mes KL + KU + 0.5K1 + 0.5K2 Stiffness, k = I L Me = Fixed end beam moment Mes =Total out of balance fixed end moment # # < Q `[ }[ \ _ [ _ _ _ $%= _ _ #=¢ ~ [ _ ' =* =] * >"> } "##= ': ; ~ _ _ _ _ _ ~ _ ' _ _ b b b ' === =#= =%= =>= == == =<= #== ="" =]] =< => =% =>= $ = } "##=' ` #' # ] < 1.8 e 1.6 b h = 20 d = 0.95 h Asc 2 1.4 1. pf y =u Fc Bars excluded Asc 2 4 1.2 Bars included in calculating Asc h d p= Asc bh 2 1. 0 1. 0. N bhFcu 1.0 8 0.8 6 0. 0.6 4 0. 2 0. 0.4 0 0. 0.2 Design as beam 0 0.2 0.3 m bh 2Fcu 0.4 0.5 0.6 0.7 # ] $ = %==% 0.1 # " 1.8 e 1.6 b h = 20 d = 0.85 h Asc 2 1.4 h d 4 1. 1.2 Bars excluded Asc 2 = cu pf y F Bars included in calculating Asc p= Asc bh 2 1. 0 1. 1.0 N bhFcu 0.8 8 0. 6 0. 4 0. 0.6 2 0. 0.4 0 0. 0.2 Design as a beam 0 0.1 0.2 0.3 0.4 m bh 2Fcu $ = %==% 0.5 0.6 0.7 1.8 b h = 0 e 2 1.6 1.4 Bars included in calculating Asc Bars excluded h d Asc 2 1.2 pf y p= Asc bh = u Fc 4 1. 1.0 2 1. 1. 0.8 0 N bhFcu d = 0.75 h Asc 2 8 0. 6 0. 4 0. 0.6 0 0. 2 0. 0.4 0.2 Design as a beam 0 0.1 0.3 0.4 m bh 2Fcu 0.5 0.6 # $ = %==% 0.2 %== Q `[ }[ e= h 20 1.4 1.2 hs = 0.9 h h hs pf 1.0 F y =1 cu p= 1. 1. 2 0 0. 8 0.8 0.6 6 0. 0. 4 0. 0.4 .4 N bhFcu 0. 2 0 0.2 Design as a beam 0 0.1 0.2 0.3 M bh2Fcu $ = %==% 0.4 4Asc πh 2 \ 1.4 e h = 20 1.2 hs pf y 1.0 u 4 1. 1. 0 2 1. 8 0. 0. p= = Fc N 0.8 bhFcu 0.6 6 4 0. 0. 0.4 hs = 0.8 h h 2 0 0. 0.2 Design as a beam 0 0.1 0.2 0.3 M bh2Fcu $ = %==% 0.4 4Asc πh 2 %=# %=% Q `[ }[ e= h 20 1.4 1.2 u 1. 4 1. 2 0 8 = Fc 1. p= 0. 0. 6 0. 0.4 hs pf y 1.0 0.8 N bhFcu 0.6 hs = 0.7 h h 4 0. 0. 2 0 0.2 Design as a beam 0 0.1 0.2 0.3 M bhFcu $ = %==% 0.4 4Asc πh 2 \ $ '$ NN %=> Z [ _ $ : =:#>¢ =:%¢ =:¢ ? _ _ _ _ ¢ <¢ "¢ #=¢ %= Q `[ }[ $ : ;) ; _ >#%##% } "##= [ => #> #<= _ > ]= [ [ =%¢ ; } } | % f =f >"f >f >= {$% > {$% = {$% # %f %f ] <f # %= \ %= < ; ; '$ QQQ } "<<< / ; ) ; + < ; / " / # ; / / / # ; / / < " #= #% #< %= % >% = #% #< %= % >% = = < "= % >% = " < "= #== #%" #<= ##= ## #%= #% #>= #<= %== %<= >%= #% #< %= % >% ]= "] ##% #= % >% = " < #= #] %% %"= ##= ## #%= #% #>= # = %= >= >"= ~ %= <=? <=} % } $ = } "<<<' %=== %=< Q `[ }[ ' ; '$ QQQ R A A (B ) L = A + (B ) – r/ – d 2 L=A (C) (B ) L = A + (B ) – R/ – d 2 A B A B L = A + (C ) B B C (C ) D (E) A B A D B C L = A + B + C + D + (E ) – 2r – 4d C E B D C L = A + 2B + C + (E ) A B D C L = A + B + C + D + (E ) – 2r – 4d A D B L = 2 (A + B + C ) – 5r – 5d /2 C = no. of turns $ = } "<<<' %=== A E (E ) B A L = Cπ(A-d) (D) C L = A + B + C + (D ) – 3r/ – 3d 2 A L = A + B + (C ) (C) L = 2A + 3B + 17d A B D A B D L =A + B + (E ) (C ) B L = A + B + (C ) – r – 2D (C ) A L = A + 0.57B + (C ) – 1.57 d A A L=A R \ %=] < * [ Q | {' [ |' [ \ [ + ? ^ [ [ ? [ ' "=##= [$> \ ]= = [$> #= [$> ` $ ## [$> \ #== [$> %>= [$> %%= [$> } ##= [$> #> [$> ~ < [$> ? Q ' #% [$> \ [$> " [$> $ = ` Z %==# 9 Structural Steel The method of heating iron ore in a charcoal fire determines the amount of carbon in the iron alloy. The following three iron ore products contain differing amounts of carbon: cast iron, wrought iron and steel. Cast iron involves the heat treatment of iron castings and was developed as part of the industrial revolution between 1800 and 1900. It has a high carbon content and is therefore quite brittle which means that it has a much greater strength in compression than in tension. Typical allowable working stresses were 23 N/mm2 tension, 123 N/mm2 compression and 30 N/mm2 shear. Wrought iron has relatively uniform properties and, between the 1840s and 1900, wrought iron took over from cast iron for structural use, until it was in turn superseded by mild steel. Typical allowable working stresses were 81 N/mm2 tension, 61 N/mm2 compression and 77 N/mm2 shear. ’Steel’ can cover many different alloys of iron, carbon and other alloying elements to alter the properties of the alloys. The steel can be formed into structural sections by casting, hot rolling or cold rolling. Mild steel which is now mostly used for structural work was first introduced in the mid-nineteenth century. Types of steel products Cast steel Castings are generally used for complex or non-standard structural components. The casting shape and moulding process must be carefully controlled to limit residual stresses. Sand casting is a very common method, but the lost wax method is generally used where a very fine surface finish is required. Cold rolled Cold rolling is commonly used for lightweight sections, such as purlins and wind posts, etc. Work hardening and residual stresses caused by the cold working cause an increase in the yield strength but this is at the expense of ductility and toughness. Cold rolled steel cannot be designed using the same method as hot rolled steel and design methods are given in BS 5950: Part 5. Hot rolled steel Most steel in the UK is produced by continuous casting where ingots or slabs are pre-heated to about 1300 C and the working temperatures fall as processing continues through the intermediate stages. The total amount of rolling work and the finishing temperatures are controlled to keep the steel grain size fine – which gives a good combination of strength and toughness. Although hollow sections (RHS, CHS and SHS) are often cold bent into shape, they tend to be hot finished and are considered ‘hot rolled’ for design purposes. This pocket book deals only with hot rolled steel. Structural Steel Summary of hot rolled steel material properties Density 78.5 kN/m3 Tensile strength 275–460 N/mm2 yield stress and 430–550 N /mm2 ultimate strength Poisson’s ratio 0.3 Modulus of elasticity, E 205 kN/mm2 Modulus of rigidity, G 80 kN/mm2 Linear coefficient of thermal expansion 12 10 6 / C 209 210 Structural Engineer’s Pocket Book Mild steel section sizes and tolerances Fabrication tolerances BS 4 covers the dimensions of many of the hot rolled sections produced by Corus. Selected rolling tolerances for different sections are covered by the following standards: UB and UC sections: BS EN 10034 Section height (mm) h 180 180 < h 400 400 < h 700 700 < h Tolerance (mm) þ3/ 2 þ4/ 2 þ5/ 3 5 Flange width (mm) b 110 110 < b 210 210 < b 325 325 < b Tolerance (mm) þ4/ 1 þ4/ 2 4 þ6/ 5 Out of squareness for flange width (mm) b 110 110 < b Tolerance (mm) 1.5 2% of b up to max 6.5 mm Straightness for section height (mm) 80 < h 180 180 < h 360 360 < h Tolerance on section length (mm) 0.003L 0.0015L 0.001L RSA sections: BS EN 10056–2 Leg length (mm) h 50 50 < h 100 100 < h 150 150 < h 200 200 h Tolerance (mm) 1 2 3 4 þ6/ 4 Straightness for section height h 150 h 200 200 < h Tolerance along section length (mm) 0.004L 0.002L 0.001L PFC sections: BS EN 10279 Section height (mm) h 65 65 < h 200 200 < h 400 400 < h Tolerance (mm) 1.5 2 3 4 Out of squareness for flange width b 100 100 < b Tolerance (mm) 1.5 2.5% of b Straightness for section height h 150 150 < h 300 300 < h Tolerance along section length (mm) 0.005L 0.003L 0.002L Hot finished RHS, SHS and CHS sections: BS EN 10210 Straightness: 0.2%L Depth, breadth of diameter: 1% (min 0.5 mm and max 10 mm) Squareness of side for SHS and RHS: Twist for SHS and RHS: 90 1 2 mm þ 0.5 mm per m maximum Structural Steel 211 Examples of minimum bend radii for selected steel sections The minimum radius to which any section can be curved depends on its metallurgical properties, particularly its ductility, cross sectional geometry and end use (the latter determines the standard required for the appearance of the work). It is therefore not realistic to provide a definitive list of the radii to which every section can be curved due to the wide number of end uses, but a selection of examples is possible. Normal bending tolerances are about 8 mm on the radius. In cold rolling the steel is deformed in the yield stress range and therefore becomes work hardened and displays different mechanical properties (notably a loss of ductility). However, if the section is designed to be working in the elastic range there is generally no significant difference to its performance. Section Typical bend radius for S275 steel m 610 305 UB 238 533 210 UB 122 305 165 UB 40 250 150 12.5 RHS 305 305 UC 118 300 100 PFC 46 150 150 12.5 SHS 254 203 RSJ 82 191 229 TEE 49 152 152 UC 37 125 65 PFC 15 152 127 RSJ 37 40.0 30.0 15.0 9.0 5.5 4.6 3.0 2.4 1.5 1.5 1.0 0.8 Source: Angle Ring Company Limited (2002). 212 Structural Engineer’s Pocket Book Hot rolled section tables Universal beams – dimensions and properties UB designation Mass Depth Width Thickness Root Depth Ratios for Second moment h/t per of of radius between local buckling of area better fillets known metre section section Flange Web Axis x–x Axis y–y in Web Flange BS449 as h b s t r d b/2t d/s Ix Iy D/T kg/m mm mm mm mm mm mm y 486.6 436.9 392.7 349.4 314.3 272.3 248.7 222 1036.1 1025.9 1016 1008.1 1000 990.1 980.2 970.3 308.5 305.4 303 302 300 300 300 300 30 26.9 24.4 21.1 19.1 16.5 16.5 16 54.1 49 43.9 40 35.9 31 26 21.1 30 30 30 30 30 30 30 30 867.9 867.9 868.2 868.1 868.2 868.1 868.2 868.1 2.85 3.12 3.45 3.77 4.18 4.84 5.77 7.11 28.9 32.3 35.6 41.1 45.5 52.6 52.6 54.3 914 419 388 914 419 343 388 343.3 921 911.8 420.5 418.5 21.4 19.4 36.6 32 24.1 24.1 799.6 799.6 5.74 6.54 914 305 289 914 305 253 914 305 224 914 305 201 289.1 253.4 224.2 200.9 926.6 918.4 910.4 903 307.7 305.5 304.1 303.3 19.5 17.3 15.9 15.1 32 27.9 23.9 20.2 19.1 19.1 19.1 19.1 824.4 824.4 824.4 824.4 838 292 226 838 292 194 838 292 176 226.5 193.8 175.9 850.9 840.7 834.9 293.8 292.4 291.7 16.1 14.7 14 26.8 21.7 18.8 17.8 17.8 17.8 762 267 197 762 267 173 762 267 147 762 267 134 196.8 173 146.9 133.9 769.8 762.2 754 750 268 266.7 265.2 264.4 15.6 14.3 12.8 12 25.4 21.6 17.5 15.5 686 254 170 686 254 152 686 254 140 686 254 125 170.2 152.4 140.1 125.2 692.9 687.5 683.5 677.9 255.8 254.5 253.7 253 14.5 13.2 12.4 11.7 610 305 238 610 305 179 610 305 149 238.1 179 149.2 635.8 620.2 612.4 311.4 307.1 304.8 610 229 140 610 229 125 610 229 113 610 229 101 139.9 125.1 113 101.2 617.2 612.2 607.6 602.6 533 210 122 533 210 109 533 210 101 533 210 92 533 210 82 122 109 101 92.14 82.2 457 191 98 457 191 89 457 191 82 457 191 74 457 191 67 98.3 89.3 82 74.3 67.1 y y y y y y y 1016 305 487 1016 305 437 1016 305 393 1016 305 349 1016 305 314 1016 305 272 1016 305 249 1016 305 222 cm4 cm4 cm 1021400 909900 807700 723100 644200 554000 481300 408000 26720 23450 20500 18460 16230 14000 11750 9546 19 21 23 25 28 32 38 46 37.4 41.2 719600 45440 625800 39160 25 28 4.81 5.47 6.36 7.51 42.3 47.7 51.8 54.6 504200 15600 436300 13300 376400 11240 325300 9423 29 33 38 45 761.7 761.7 761.7 5.48 6.74 7.76 47.3 51.8 54.4 339700 11360 279200 9066 246000 7799 32 39 44 16.5 16.5 16.5 16.5 686 686 686 686 5.28 6.17 7.58 8.53 44 48 53.6 57.2 240000 205300 168500 150700 8175 6850 5455 4788 30 35 43 48 23.7 21 19 16.2 15.2 15.2 15.2 15.2 615.1 615.1 615.1 615.1 5.4 6.06 6.68 7.81 42.4 46.6 49.6 52.6 170300 150400 136300 118000 6630 5784 5183 4383 29 33 36 42 18.4 14.1 11.8 31.4 23.6 19.7 16.5 16.5 16.5 540 540 540 4.96 6.51 7.74 29.3 38.3 45.8 209500 15840 153000 11410 125900 9308 20 26 31 230.2 229 228.2 227.6 13.1 11.9 11.1 10.5 22.1 19.6 17.3 14.8 12.7 12.7 12.7 12.7 547.6 547.6 547.6 547.6 5.21 5.84 6.6 7.69 41.8 46 49.3 52.2 111800 98610 87320 75780 4505 3932 3434 2915 28 31 35 41 544.5 539.5 536.7 533.1 528.3 211.9 210.8 210 209.3 208.8 12.7 11.6 10.8 10.1 9.6 21.3 18.8 17.4 15.6 13.2 12.7 12.7 12.7 12.7 12.7 476.5 476.5 476.5 476.5 476.5 4.97 5.61 6.03 6.71 7.91 37.5 41.1 44.1 47.2 49.6 76040 66820 61520 55230 47540 3388 2943 2692 2389 2007 26 29 31 34 40 467.2 463.4 460 457 453.4 192.8 191.9 191.3 190.4 189.9 11.4 10.5 9.9 9 8.5 19.6 17.7 16 14.5 12.7 10.2 10.2 10.2 10.2 10.2 407.6 407.6 407.6 407.6 407.6 4.92 5.42 5.98 6.57 7.48 35.8 38.8 41.2 45.3 48 45730 41020 37050 33320 29380 2347 2089 1871 1671 1452 24 26 29 32 36 Structural Steel b s h d r Radius of gyration Elastic modulus Plastic modulus t Buckling Torsional Warping Torsional Area of parameter index constant constant section Axis x–x Axis y–y Axis x–x Axis y–y Axis x–x Axis y–y rx ry Zx Zy Sx Sy u H J A dm6 cm4 cm2 21.1 23.1 25.5 27.9 30.7 35 39.9 45.7 64.4 55.9 48.4 43.3 37.7 32.2 26.8 21.5 4299 3185 2330 1718 1264 835 582 390 620 557 500 445 400 347 317 283 0.885 0.883 26.7 30.1 88.9 75.8 1734 1193 494 437 1601 1371 1163 982 0.867 0.866 0.861 0.854 31.9 36.2 41.3 46.8 31.2 26.4 22.1 18.4 926 626 422 291 368 323 286 256 9155 7640 6808 1212 974 842 0.87 0.862 0.856 35 41.6 46.5 19.3 15.2 13 514 306 221 289 247 224 610 514 411 362 7167 6198 5156 4644 959 807 647 570 0.869 0.864 0.858 0.854 33.2 38.1 45.2 49.8 11.3 9.39 7.4 6.46 404 267 159 119 251 220 187 171 4916 4374 3987 3481 518 455 409 346 5631 5000 4558 3994 811 710 638 542 0.872 0.871 0.868 0.862 31.8 35.5 38.7 43.9 7.42 6.42 5.72 4.8 308 220 169 116 217 194 178 159 7.23 7.07 7 6589 4935 4111 1017 743 611 7486 5547 4594 1574 1144 937 0.886 0.886 0.886 21.3 27.7 32.7 14.5 10.2 8.17 785 340 200 303 228 190 25 24.9 24.6 24.2 5.03 4.97 4.88 4.75 3622 3221 2874 2515 391 343 301 256 4142 3676 3281 2881 611 535 469 400 0.875 0.873 0.87 0.864 30.6 34.1 38 43.1 3.99 3.45 2.99 2.52 216 154 111 77 178 159 144 129 22.1 21.9 21.9 21.7 21.3 4.67 4.6 4.57 4.51 4.38 2793 2477 2292 2072 1800 320 279 256 228 192 3196 2828 2612 2360 2059 500 436 399 356 300 0.877 0.875 0.874 0.872 0.864 27.6 30.9 33.2 36.5 41.6 2.32 1.99 1.81 1.6 1.33 178 126 101 75.7 51.5 155 139 129 117 105 19.1 19 18.8 18.8 18.5 4.33 4.29 4.23 4.2 4.12 1957 1770 1611 1458 1296 243 218 196 176 153 2232 2014 1831 1653 1471 379 338 304 272 237 0.881 0.88 0.877 0.877 0.872 25.7 28.3 30.9 33.9 37.9 1.18 1.04 0.922 0.818 0.705 121 90.7 69.2 51.8 37.1 125 114 104 94.6 85.5 cm cm cm3 cm3 cm3 cm3 40.6 40.4 40.2 40.3 40.1 40 39 38 6.57 6.49 6.4 6.44 6.37 6.35 6.09 5.81 19720 17740 15900 14350 12880 11190 9821 8409 1732 1535 1353 1223 1082 934 784 636 23200 20760 18540 16590 14850 12830 11350 9807 2800 2469 2168 1941 1713 1470 1245 1020 0.867 0.868 0.868 0.872 0.872 0.873 0.861 0.85 38.2 37.8 9.59 9.46 15630 13730 2161 1871 17670 15480 3341 2890 37 36.8 36.3 35.7 6.51 6.42 6.27 6.07 10880 9501 8269 7204 1014 871 739 621 12570 10940 9535 8351 34.3 33.6 33.1 6.27 6.06 5.9 7985 6641 5893 773 620 535 30.9 30.5 30 29.7 5.71 5.58 5.4 5.3 6234 5387 4470 4018 28 27.8 27.6 27.2 5.53 5.46 5.39 5.24 26.3 25.9 25.7 x Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 213 214 Structural Engineer’s Pocket Book Universal beams – dimensions and properties UB designation Mass Depth Width Thickness Root Depth Ratios for per of of radius between local buckling fillets metre section section Web Flange Flange Web h b s t r d kg/m mm mm mm mm mm mm 457 152 60 457 152 52 59.8 52.3 454.6 449.8 152.9 152.4 8.1 7.6 13.3 10.9 10.2 10.2 406 178 74 406 178 67 406 178 60 406 78 54 74.2 67.1 60.1 54.1 412.8 409.4 406.4 402.6 179.5 178.8 177.9 177.7 9.5 8.8 7.9 7.7 16 14.3 12.8 10.9 406 140 46 406 140 39 46 39 403.2 398 142.2 141.8 6.8 6.4 356 171 67 356 171 57 356 171 51 356 171 45 67.1 57 51 45 363.4 358 355 351.4 173.2 172.2 171.5 171.1 356 127 39 356 127 33 39.1 33.1 353.4 349 305 165 54 305 165 46 305 165 40 54 46.1 40.3 305 127 48 305 127 42 305 127 37 Second moment of area h/t better known Axis x–x Axis y–y in BS449 as D/T Ix Iy b/2t d/s 407.6 407.6 5.75 6.99 50.3 53.6 25500 21370 795 645 34 41 10.2 10.2 10.2 10.2 360.4 360.4 360.4 360.4 5.61 6.25 6.95 8.15 37.9 41 45.6 46.8 27310 24330 21600 18720 1545 1365 1203 1021 26 29 32 37 11.2 8.6 10.2 10.2 360.4 360.4 6.35 8.24 53 56.3 15690 12510 538 410 36 46 9.1 8.1 7.4 7 15.7 13 11.5 9.7 10.2 10.2 10.2 10.2 311.6 311.6 311.6 311.6 5.52 6.62 7.46 8.82 34.2 38.5 42.1 44.5 19460 16040 14140 12070 1362 1108 968 811 23 28 31 36 126 125.4 6.6 6 10.7 8.5 10.2 10.2 311.6 311.6 5.89 7.38 47.2 51.9 10170 8249 358 280 33 41 310.4 306.6 303.4 166.9 165.7 165 7.9 6.7 6 13.7 11.8 10.2 8.9 8.9 8.9 265.2 265.2 265.2 6.09 7.02 8.09 33.6 39.6 44.2 11700 9899 8503 1063 896 764 23 26 30 48.1 41.9 37 311 307.2 304.4 125.3 124.3 123.4 9 8 7.1 14 12.1 10.7 8.9 8.9 8.9 265.2 265.2 265.2 4.47 5.14 5.77 29.5 33.1 37.4 9575 8196 7171 461 389 336 22 25 28 305 102 33 305 102 28 305 102 25 32.8 28.2 24.8 312.7 308.7 305.1 102.4 101.8 101.6 6.6 6 5.8 10.8 8.8 7 7.6 7.6 7.6 275.9 275.9 275.9 4.74 5.78 7.26 41.8 46 47.6 6501 5366 4455 194 155 123 29 35 44 254 146 43 254 146 37 254 146 31 43 37 31.1 259.6 256 251.4 147.3 146.4 146.1 7.2 6.3 6 12.7 10.9 8.6 7.6 7.6 7.6 219 219 219 5.8 6.72 8.49 30.4 34.8 36.5 6544 5537 4413 677 571 448 20 23 29 254 102 28 254 102 25 254 102 22 28.3 25.2 22 260.4 257.2 254 102.2 101.9 101.6 6.3 6 5.7 10 8.4 6.8 7.6 7.6 7.6 225.2 225.2 225.2 5.11 6.07 7.47 35.7 37.5 39.5 4005 3415 2841 179 149 119 26 31 37 203 133 30 203 133 25 30 25.1 206.8 203.2 133.9 133.2 6.4 5.7 9.6 7.8 7.6 7.6 172.4 172.4 6.97 8.54 26.9 30.2 2896 2340 385 308 22 26 cm4 cm4 203 102 23 23.1 203.2 101.8 5.4 9.3 7.6 169.4 5.47 31.4 2105 164 22 178 102 19 19 177.8 101.2 4.8 7.9 7.6 146.8 6.41 30.6 1356 137 23 152 89 16 16 152.4 88.7 4.5 7.7 7.6 121.8 5.76 27.1 834 89.8 20 127 76 13 13 127 76 4 7.6 7.6 96.6 5 24.1 473 55.7 17 yAdditional sizes to BS4 available in UK. 215 Structural Steel b s h d r Radius of gyration Elastic modulus Plastic modulus Axis x–x Axis y–y Axis x–x Axis y–y Axis x–x Axis y–y Buckling parameter Torsional index Warping constant u x t Torsional constant Area of section H J A dm6 cm4 cm2 rx ry Zx Zy Sx Sy cm cm cm3 cm3 cm3 cm3 18.3 17.9 3.23 3.11 1122 950 104 84.6 1287 1096 163 133 0.868 0.859 37.5 43.9 0.387 0.311 33.8 21.4 76.2 66.6 17 16.9 16.8 16.5 4.04 3.99 3.97 3.85 1323 1189 1063 930 172 153 135 115 1501 1346 1199 1055 267 237 209 178 0.882 0.88 0.88 0.871 27.6 30.5 33.8 38.3 0.608 0.533 0.466 0.392 62.8 46.1 33.3 23.1 94.5 85.5 76.5 69 16.4 15.9 3.03 2.87 778 629 75.7 57.8 888 724 118 90.8 0.871 0.858 38.9 47.5 0.207 0.155 19 10.7 58.6 49.7 15.1 14.9 14.8 14.5 3.99 3.91 3.86 3.76 1071 896 796 687 157 129 113 94.8 1211 1010 896 775 243 199 174 147 0.886 0.882 0.881 0.874 24.4 28.8 32.1 36.8 0.412 0.33 0.286 0.237 55.7 33.4 23.8 15.8 85.5 72.6 64.9 57.3 14.3 14 2.68 2.58 576 473 56.8 44.7 659 543 0.871 0.863 35.2 42.2 0.105 0.081 15.1 8.79 49.8 42.1 13 13 12.9 3.93 3.9 3.86 754 646 560 127 108 92.6 846 720 623 196 166 142 0.889 0.891 0.889 23.6 27.1 31 0.234 0.195 0.164 34.8 22.2 14.7 68.8 58.7 51.3 12.5 12.4 12.3 2.74 2.7 2.67 616 534 471 73.6 62.6 54.5 711 614 539 116 98.4 85.4 0.873 0.872 0.872 23.3 26.5 29.7 0.102 0.085 0.072 31.8 21.1 14.8 61.2 53.4 47.2 12.5 12.2 11.9 2.15 2.08 1.97 416 348 292 37.9 30.5 24.2 481 403 342 60 48.5 38.8 0.866 0.859 0.846 31.6 37.4 43.4 0.044 0.035 0.027 12.2 7.4 4.77 41.8 35.9 31.6 10.9 10.8 10.1 3.52 3.48 3.36 504 433 351 92 78 61.3 566 483 393 141 119 94.1 0.891 0.89 0.88 21.2 24.3 29.6 0.103 0.086 0.066 23.9 15.3 8.55 54.8 47.2 39.7 10.5 10.3 10.1 2.22 2.15 2.06 308 266 224 34.9 29.2 23.5 353 306 259 54.8 46 37.3 0.874 0.866 0.856 27.5 31.5 36.4 0.028 0.023 0.018 9.57 6.42 4.15 36.1 32 28 8.71 8.56 3.17 3.1 280 230 57.5 46.2 314 258 88.2 70.9 0.881 0.877 21.5 25.6 0.037 0.029 10.3 5.96 38.2 32 8.46 2.36 207 32.2 234 49.8 0.888 22.5 0.015 7.02 29.4 7.48 2.37 153 27 171 41.6 0.888 22.6 0.01 4.41 24.3 6.41 2.1 109 20.2 123 31.2 0.89 19.6 0.005 3.56 20.3 5.35 1.84 22.6 0.895 16.3 0.002 2.85 16.5 74.6 14.7 84.2 89.1 70.3 Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 216 Structural Engineer’s Pocket Book Universal columns – dimensions and properties UC designation Mass Depth Width Thickness Root Depth Ratios for per of of radius between local buckling metre section section fillets Web Flange Flange Web Second moment of area h/t better known in BS449 as Axis x–x Ix Axis y–y Iy cm4 cm4 6.1 6.89 8.11 9.48 10.9 12.8 15.8 274800 226900 183000 146600 122500 99880 79080 98130 82670 67830 55370 46850 38680 30990 6 7 8 9 9 11 13 6.94 7.83 8.95 10.5 17.6 20.2 23.6 27.9 66260 57120 48590 40250 23690 20530 17550 14610 14 15 17 20 246.7 246.7 246.7 246.7 246.7 246.7 246.7 3.65 4.22 5.01 6.22 7.12 8.22 9.91 9.21 10.7 12.9 15.6 17.9 20.6 24.9 78870 64200 50900 38750 32810 27670 22250 24630 20310 16300 12570 10700 9059 7308 8 9 11 13 15 17 20 12.7 12.7 12.7 12.7 12.7 200.3 200.3 200.3 200.3 200.3 4.18 5.16 6.31 7.41 8.96 10.4 13.1 15.6 19.4 23.3 30000 22530 17510 14270 11410 9870 7531 5928 4857 3908 9 11 13 15 18 20.5 17.3 14.2 12.5 11 10.2 10.2 10.2 10.2 10.2 160.8 160.8 160.8 160.8 160.8 5.1 5.97 7.25 8.17 9.25 12.7 16.1 17.1 20.4 22.3 9449 7618 6125 5259 4568 3127 2537 2065 1778 1548 11 12 15 16 18 8 11.5 6.5 9.4 5.8 6.8 7.6 7.6 7.6 123.6 123.6 123.6 6.71 8.13 11.2 15.5 19 21.3 2210 1748 1250 706 560 400 14 17 22 h b s t r d b/2t kg/m mm mm mm mm mm mm 356 406 634 356 406 551 356 406 467 356 406 393 356 406 340 356 406 287 356 406 235 633.9 551 467 393 339.9 287.1 235.1 474.6 455.6 436.6 419 406.4 393.6 381 424 418.5 412.2 407 403 399 394.8 47.6 42.1 35.8 30.6 26.6 22.6 18.4 77 67.5 58 49.2 42.9 36.5 30.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 290.2 290.2 290.2 290.2 290.2 290.2 290.2 2.75 3.1 3.55 4.14 4.7 5.47 6.54 356 368 202 356 368 177 356 368 153 356 368 129 201.9 177 152.9 129 374.6 368.2 362 355.6 374.7 372.6 370.5 368.6 16.5 14.4 12.3 10.4 27 23.8 20.7 17.5 15.2 15.2 15.2 15.2 290.2 290.2 290.2 290.2 305 305 283 305 305 240 305 305 198 305 305 158 305 305 137 305 305 118 305 305 97 282.9 240 198.1 158.1 136.9 117.9 96.9 365.3 352.5 339.9 327.1 320.5 314.5 307.9 322.2 318.4 314.5 311.2 309.2 307.4 305.3 26.8 23 19.1 15.8 13.8 12 9.9 44.1 37.7 31.4 25 21.7 18.7 15.4 15.2 15.2 15.2 15.2 15.2 15.2 15.2 254 254 167 254 254 132 254 254 107 254 254 89 254 254 73 167.1 132 107.1 88.9 73.1 289.1 276.3 266.7 260.3 254.1 265.2 261.3 258.8 256.3 254.6 19.2 15.3 12.8 10.3 8.6 31.7 25.3 20.5 17.3 14.2 203 203 86 203 203 71 203 203 60 203 203 52 203 203 46 86.1 71 60 52 46.1 222.2 215.8 209.6 206.2 203.2 209.1 206.4 205.8 204.3 203.6 12.7 10 9.4 7.9 7.2 152 152 37 152 152 30 152 152 23 37 30 23 161.8 157.6 152.4 154.4 152.9 152.2 d/s D/T 217 Structural Steel b s h d r t Radius of gyration Elastic modulus Plastic modulus Buckling parameter Torsional index u x Axis x–x rx Axis y–y ry Axis x–x Zx Axis y–y Zy Axis x–x Sx Axis y–y Sy cm cm cm3 cm3 cm3 cm3 18.4 18 17.5 17.1 16.8 16.5 16.3 11 10.9 10.7 10.5 10.4 10.3 10.2 11580 9962 8383 6998 6031 5075 4151 4629 3951 3291 2721 2325 1939 1570 14240 12080 10000 8222 6999 5812 4687 7108 6058 5034 4154 3544 2949 2383 0.843 0.841 0.839 0.837 0.836 0.835 0.834 Warping constant Torsional Area of constant section H J A dm6 cm4 cm2 5.46 6.05 6.86 7.86 8.85 10.2 12.1 38.8 31.1 24.3 18.9 15.5 12.3 9.54 13720 9240 5809 3545 2343 1441 812 808 702 595 501 433 366 299 16.1 15.9 15.8 15.6 9.6 9.54 9.49 9.43 3538 3103 2684 2264 1264 1102 948 793 3972 3455 2965 2479 1920 1671 1435 1199 0.844 0.844 0.844 0.844 13.4 15 17 19.9 7.16 6.09 5.11 4.18 558 381 251 153 257 226 195 164 14.8 14.5 14.2 13.9 13.7 13.6 13.4 8.27 8.15 8.04 7.9 7.83 7.77 7.69 4318 3643 2995 2369 2048 1760 1445 1529 1276 1037 808 692 589 479 5105 4247 3440 2680 2297 1958 1592 2342 1951 1581 1230 1053 895 726 0.855 0.854 0.854 0.851 0.851 0.85 0.85 7.65 8.74 10.2 12.5 14.2 16.2 19.3 6.35 5.03 3.88 2.87 2.39 1.98 1.56 2034 1271 734 378 249 161 91.2 360 306 252 201 174 150 123 11.9 11.6 11.3 11.2 11.1 6.81 6.69 6.59 6.55 6.48 2075 1631 1313 1096 898 744 576 458 379 307 2424 1869 1484 1224 992 1137 878 697 575 465 0.851 0.85 0.848 0.85 0.849 8.49 10.3 12.4 14.5 17.3 1.63 1.19 0.898 0.717 0.562 626 319 172 102 57.6 213 168 136 113 93.1 9.28 9.18 8.96 8.91 8.82 5.34 5.3 5.2 5.18 5.13 850 706 584 510 450 299 246 201 174 152 977 799 656 567 497 456 374 305 264 231 0.85 0.853 0.846 0.848 0.847 10.2 11.9 14.1 15.8 17.7 0.318 0.25 0.197 0.167 0.143 137 80.2 47.2 31.8 22.2 110 90.4 76.4 66.3 58.7 6.85 6.76 6.54 3.87 3.83 3.7 273 222 164 309 248 182 140 0.848 112 0.849 80.2 0.84 13.3 16 20.7 0.04 0.031 0.021 91.5 73.3 52.6 19.2 10.5 4.63 47.1 38.3 29.2 Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 218 Structural Engineer’s Pocket Book Rolled steel joists – dimensions and properties Inside slope ¼ 8o RSJ designation 254 203 82 203 152 52 152 127 37 127 114 29 127 114 27 102 102 23 102 44 7 89 89 19 76 76 13 Radius Depth Mass Depth Width Thickness Ratios for between local buckling per of of fillets metre section section Web Flange Root Toe Flange Web h b s kg/m mm mm mm mm t mm 82 52.3 37.3 29.3 26.9 23 7.5 19.5 12.8 254 203.2 152.4 127 127 101.6 101.6 88.9 76.2 203.2 152.4 127 114.3 114.3 101.6 44.5 88.9 76.2 10.2 8.9 10.4 10.2 7.4 9.5 4.3 9.5 5.1 19.6 15.5 13.5 9.9 9.9 11.1 6.9 11.1 9.4 19.9 16.5 13.2 11.5 11.4 10.3 6.1 9.9 8.4 r1 r2 d b/2t d/s mm 9.7 166.6 7.6 133.2 6.6 94.3 4.8 79.5 5 79.5 3.2 55.2 3.3 74.6 3.2 44.2 4.6 38.1 5.11 4.62 4.81 4.97 5.01 4.93 3.65 4.49 4.54 16.3 15 9.07 7.79 10.7 5.81 17.3 4.65 7.47 Second moment of area Axis x–x Axis y–y Ix Iy cm4 cm4 12020 4798 1818 979 946 486 153 307 158 2280 816 378 242 236 154 7.82 101 51.8 h/t better known in BS449 as D/T 13 12 12 11 11 10 17 9 9 219 Structural Steel b 98° r1 h d t Radius of gyration Axis x–x Elastic modulus Axis y–y Plastic modulus Axis x–x Axis y–y Axis x–x Axis y–y 3 3 3 cm3 cm cm cm 10.7 8.49 6.19 5.12 5.26 4.07 4.01 3.51 3.12 4.67 3.5 2.82 2.54 2.63 2.29 0.907 2.02 1.79 947 472 239 154 149 95.6 30.1 69 41.5 cm 224 107 59.6 42.3 41.3 30.3 3.51 22.8 13.6 cm 1077 541 279 181 172 113 35.4 82.7 48.7 371 176 99.8 70.8 68.2 50.6 6.03 38 22.4 Buckling parameter Torsional index Warping constant Torsional constant u x H J A dm6 cm4 cm2 0.312 0.0711 0.0183 0.00807 0.00788 0.00321 0.000178 0.00158 0.000595 152 64.8 33.9 20.8 16.9 14.2 1.25 11.5 4.59 105 66.6 47.5 37.4 34.2 29.3 9.5 24.9 16.2 0.89 0.891 0.866 0.853 0.868 0.836 0.872 0.83 0.852 11 10.7 9.33 8.76 9.32 7.43 14.9 6.57 7.22 Area of section 220 Structural Engineer’s Pocket Book Parallel flange channels – dimensions and properties PFC designation Mass Depth Width Thickness Per of of metre section section D kg/m mm B Root Depth Ratios for local radius between buckling Web Flange t T r nd mm mm mm mm mm 11 Flange b/t Web d/t Second moment of area h/t better known in BS449 as Axis x–x Axis y–y D/T 4 cm4 cm 430 100 64 64.4 430 100 19 15 362 5.26 32.9 21940 722 380 100 54 54.0 380 100 9.5 17.5 15 315 5.71 33.2 15030 643 23 22 300 100 46 45.5 300 90 41 41.4 300 300 100 90 9 9 16.5 15.5 15 12 237 245 6.06 5.81 26.3 27.2 8229 7218 568 404 18 19 260 90 35 260 75 28 34.8 27.6 260 260 90 75 8 7 14 12 12 12 208 212 6.43 6.25 26 30.3 4728 3619 353 185 19 22 230 90 32 230 75 26 32.2 25.7 230 230 90 75 7.5 6.5 14 12.5 12 12 178 181 6.43 6 23.7 27.8 3518 2748 334 181 16 18 200 90 30 200 75 23 29.7 23.4 200 200 90 75 7 6 14 12.5 12 12 148 151 6.43 6 21.1 25.2 2523 1963 314 170 14 16 180 90 26 180 75 20 26.1 20.3 180 180 90 75 6.5 6 12.5 10.5 12 12 131 135 7.2 7.14 20.2 22.5 1817 1370 277 146 14 17 150 90 24 150 75 18 23.9 17.9 150 150 90 75 6.5 5.5 12 10 12 12 102 106 7.5 7.5 15.7 19.3 1162 861 253 131 13 15 125 65 15 14.8 125 65 5.5 9.5 12 82 6.84 14.9 483 80 13 100 50 10 10.2 100 50 5 8.5 9 65 5.88 13 208 32.3 12 221 Structural Steel b r1 s d h t Radius of gyration Elastic modulus Elastic NA Plastic NA Buckling parameter Torsional index Warping constant Torsional constant Area of section Axis x–x Axis y–y Axis x–x Axis y–y cy Axis x–x Axis y–y kg/m mm mm mm mm mm mm ceq u x H J A cm4 cm4 16.3 2.97 1020 97.9 2.62 1222 176 0.954 0.917 22.5 0.219 63 82.1 14.8 3.06 791 89.2 2.79 933 161 11.9 11.7 3.13 2.77 549 481 81.7 63.1 3.05 2.6 641 568 148 114 0.904 0.932 21.2 0.15 45.7 68.7 1.31 0.879 0.944 0.934 17 18.4 0.081 0.058 36.8 28.8 58 52.7 10.3 10.1 2.82 2.3 364 278 56.3 34.4 2.74 2.1 425 328 102 62 1.14 0.676 0.942 0.932 17.2 20.5 0.038 0.02 20.6 11.7 44.4 35.1 9.27 9.17 2.86 2.35 306 239 55 34.8 2.92 2.3 355 278 98.9 63.2 1.69 1.03 0.95 0.947 15.1 17.3 0.028 0.015 19.3 11.8 41 32.7 8.16 8.11 2.88 2.39 252 196 53.4 33.8 3.12 2.48 291 227 94.5 60.6 2.24 1.53 0.954 0.956 12.9 14.8 0.02 0.011 18.3 11.1 37.9 29.9 7.4 7.27 2.89 2.38 202 152 47.4 28.8 3.17 2.41 232 176 83.5 51.8 2.36 1.34 0.949 0.946 12.8 15.3 0.014 0.008 13.3 7.34 33.2 25.9 6.18 6.15 2.89 2.4 155 115 44.4 26.6 3.3 2.58 179 132 76.9 47.2 2.66 1.81 0.936 0.946 10.8 13.1 0.009 0.005 11.8 6.1 30.4 22.8 5.07 2.06 77.3 4 1.58 41.5 18.8 2.25 89.9 33.2 1.55 0.942 11.1 0.002 4.72 18.8 1.73 48.9 17.5 1.18 0.942 10 0 2.53 13 9.89 Plastic modulus cm Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 222 y a v t x Rolled steel equal angles – dimensions and properties RSA designation Mass per metre DBT u Root radius Toe radius Distance of centre of gravity Second moment of area Radius of gyration r1 r2 Cx & Cy Axis x–x, y-y Axis u–u Axis v–v Axis x–x, y–y Axis u–u Axis v–v Axis x–x, y–y kg/m mm mm cm cm4 cm4 cm4 cm cm cm cm3 200 200 24 200 200 20 200 200 18 200 200 16 71.3 60.1 54.4 48.7 18 18 18 18 4.8 4.8 4.8 4.8 5.85 5.7 5.62 5.54 3356 2877 2627 2369 5322 4569 4174 3765 1391 1185 1080 973 6.08 6.13 6.15 6.18 7.65 7.72 7.76 7.79 3.91 3.93 3.95 3.96 237 201 183 164 150 150 18 150 150 15 150 150 12 150 150 10 40.2 33.9 27.5 23.1 16 16 16 16 4.8 4.8 4.8 4.8 4.38 4.26 4.14 4.06 1060 909 748 635 1680 1442 1187 1008 440 375 308 262 4.55 4.59 4.62 4.64 5.73 5.78 5.82 5.85 2.93 2.95 2.97 2.98 120 120 15 120 120 12 120 120 10 120 120 8 26.7 21.7 18.3 14.8 13 13 13 13 4.8 4.8 4.8 4.8 3.52 3.41 3.32 3.24 448 371 316 259 710 588 502 411 186 153 130 107 3.63 3.66 3.69 3.71 4.57 4.62 4.64 4.67 100 100 15 100 100 12 100 100 10 100 100 8 21.9 17.9 15.1 12.2 12 12 12 12 4.8 4.8 4.8 4.8 3.02 2.91 2.83 2.75 250 208 178 146 395 330 283 232 105 86.4 73.7 60.5 2.99 3.02 3.05 3.07 90 90 12 90 90 10 90 90 8 90 90 7 90 90 6 16 13.5 10.9 9.6 8.3 11 11 11 11 11 4.8 4.8 4.8 4.8 4.8 2.66 2.58 2.5 2.46 2.41 149 128 105 93.2 81 235 202 167 148 128 62 52.9 43.4 38.6 33.6 þ 11.9 9.7 7.4 11 11 11 4.8 4.8 4.8 2.33 2.25 2.16 87.7 72.4 56 139 115 88.7 36.5 30.1 23.3 þ 80 80 10 80 80 8 80 80 6 c y a Elastic modulus mm mm mm þ u r1 c t v r2 x Area of section D/T A cm2 8 10 11 13 90.8 76.6 69.4 62 99.8 84.6 68.9 58 8 10 13 15 51.2 43.2 35 29.5 2.34 2.35 2.37 2.38 52.8 43.1 36.4 29.5 8 10 12 15 34 27.6 23.3 18.8 3.76 3.81 3.84 3.86 1.94 1.95 1.96 1.97 35.8 29.3 24.8 20.2 7 8 10 13 28 22.8 19.2 15.6 2.7 2.73 2.75 2.76 2.76 3.4 3.43 3.46 3.47 3.48 1.75 1.76 1.77 1.77 1.78 23.5 19.9 16.2 14.2 12.3 8 9 11 13 15 20.3 17.2 13.9 12.3 10.6 2.4 2.42 2.44 3.03 3.05 3.07 1.55 1.56 1.58 15.5 12.6 9.6 8 10 13 15.2 12.3 9.4 þ 70 70 10 70 70 8 70 70 6 10.3 8.4 6.4 11 11 11 4.8 4.8 4.8 2.08 2 1.92 57.1 47.4 36.8 90.3 75 58.2 24 19.7 15.4 2.08 2.1 2.12 2.62 2.65 2.67 1.35 1.36 1.37 11.6 9.49 7.24 7 9 12 13.2 10.7 8.2 60 60 10 60 60 8 60 60 6 þ 60 60 5 8.8 7.2 5.5 4.6 11 11 11 11 4.8 4.8 4.8 4.8 1.84 1.76 1.67 1.62 34.7 28.9 22.6 19.2 54.7 45.7 35.7 30.2 14.7 12.1 9.45 8.06 1.76 1.78 1.8 1.8 2.21 2.24 2.26 2.26 1.15 1.15 1.16 1.17 8.33 6.82 5.21 4.37 6 8 10 12 11.2 9.12 7 5.91 þ 50 50 8 50 50 6 50 50 5 þ 50 50 4 þ 50 50 3 5.9 4.6 3.9 3.1 2.4 11 11 11 11 11 4.8 4.8 4.8 4.8 4.8 1.51 1.42 1.37 1.32 1.25 16 12.6 10.7 8.72 6.6 25.3 19.9 16.9 13.7 10.3 6.78 5.28 4.51 3.71 2.88 1.46 1.47 1.48 1.48 1.47 1.83 1.85 1.86 1.85 1.83 0.949 0.954 0.958 0.963 0.968 4.59 3.52 2.95 2.37 1.76 6 8 10 13 17 7.52 5.8 4.91 4 3.07 þ 45 45 6 45 45 5 45 45 4 þ 45 45 3 4.1 3.5 2.8 2.2 11 11 11 11 4.8 4.8 4.8 4.8 1.3 1.25 1.2 1.13 8.95 7.63 6.22 4.71 14.1 12 9.79 7.37 3.76 3.21 2.65 2.05 1.31 1.32 1.31 1.3 1.65 1.65 1.65 1.63 0.851 0.853 0.857 0.86 2.8 2.35 1.88 1.4 8 9 11 15 5.2 4.41 3.6 2.77 þ 40 40 6 40 40 5 40 40 4 þ 40 40 3 3.6 3.1 2.5 1.9 11 11 11 11 4.8 4.8 4.8 4.8 1.18 1.13 1.08 1.01 6.1 5.21 4.25 3.22 9.63 8.22 6.7 5.04 2.57 2.19 1.8 1.4 1.15 1.15 1.15 1.14 1.45 1.45 1.45 1.43 0.747 0.748 0.75 0.752 2.16 1.81 1.45 1.08 7 8 10 13 4.6 3.91 3.2 2.47 þ 2.3 1.9 1.5 11 11 11 4.8 4.8 4.8 0.89 0.84 0.78 2.02 1.65 1.25 3.19 2.61 1.96 0.846 0.691 0.53 0.832 0.829 0.816 1.05 1.04 1.02 0.539 0.536 0.532 0.956 0.764 0.561 6 8 10 2.91 2.4 1.87 1.9 1.6 1.2 11 11 11 4.8 4.8 4.8 0.78 0.73 0.67 1.09 0.894 0.672 1.72 1.42 1.06 0.462 0.372 0.281 0.673 0.668 0.654 0.846 0.841 0.823 0.438 0.431 0.423 0.634 0.504 0.367 5 6 8 2.41 2 1.57 þ þ þ þ þ þ þ þ þ þ þ 30 30 5 30 30 4 30 30 3 þ þ þ 25 25 5 25 25 4 25 25 3 þ þ +British Standard sections not produced by Corus. Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 223 224 Structural Engineer’s Pocket Book Rolled steel unequal angles – dimensions and properties RSA designation Mass per metre DBT mm mm mm Root radius Toe radius Distance of centre of gravity Distance of centre of gravity Angle x–x to u–u axis Second moment of area r1 r2 Cx Cy Tan a Axis x-x Axis y–y kg/m mm mm cm cm cm4 cm4 200 150 18 200 150 15 200 150 12 200 100 15 200 100 12 200 100 10 47.2 39.7 32.1 33.9 27.4 23.1 15 15 15 15 15 15 4.8 4.8 4.8 4.8 4.8 4.8 6.34 6.22 6.1 7.17 7.04 6.95 3.86 3.75 3.63 2.23 2.11 2.03 0.549 0.551 0.553 0.26 0.263 0.265 2390 2037 1667 1772 1454 1233 1155 989 812 303 251 215 150 90 15 150 90 12 150 90 10 26.7 21.6 18.2 12 12 12 4.8 4.8 4.8 5.21 5.09 5 2.24 2.12 2.04 0.354 0.359 0.361 764 630 536 207 172 147 150 75 15 150 75 12 150 75 10 24.9 20.2 17 11 11 11 4.8 4.8 4.8 5.53 5.41 5.32 1.81 1.7 1.62 0.254 0.259 0.262 715 591 503 120 100 86.3 125 75 12 125 75 10 125 75 8 17.8 15 12.2 11 11 11 4.8 4.8 4.8 4.31 4.23 4.14 1.84 1.76 1.68 0.354 0.358 0.36 355 303 249 96 82.5 68.1 100 75 12 100 75 10 100 75 8 15.4 13 10.6 10 10 10 4.8 4.8 4.8 3.27 3.19 3.1 2.03 1.95 1.87 0.54 0.544 0.547 189 162 133 90.3 77.7 64.2 100 65 10 100 65 8 100 65 7 12.3 10 8.8 10 10 10 4.8 4.8 4.8 3.36 3.28 3.23 1.63 1.56 1.51 0.41 0.414 0.415 154 127 113 51.1 42.3 37.7 8.3 7.3 6.3 8 8 8 4.8 4.8 4.8 2.55 2.5 2.46 1.56 1.52 1.48 0.544 0.545 0.546 65.8 58.5 50.9 31.5 28.1 24.5 7.4 5.7 7 7 2.4 2.4 2.53 2.44 1.29 1.21 0.43 0.436 52.4 40.9 18.6 14.6 6.8 5.2 4.4 6 6 6 2.4 2.4 2.4 2.12 2.04 2 1.37 1.3 1.26 0.569 0.575 0.577 34.9 27.4 23.3 17.8 14.1 12 þ 4 3.4 6 6 2.4 2.4 2.2 2.16 0.72 0.68 0.252 0.256 18.3 15.7 þ 1.9 4 2.4 1.36 0.62 0.38 þ 80 60 8 80 60 7 80 60 6 þ þ þ 75 50 8 75 50 6 þ þ 65 50 8 65 50 6 65 50 5 þ þ þ 60 30 6 60 30 5 40 25 4 3.86 3.05 2.64 1.15 225 Structural Steel r2 u v t x x R1 t U cx t v cy Second moment of area Radius of gyration Elastic modulus Area of section Axis u–u Axis v–v Axis x–x Axis y–y Axis u–u Axis v–v Axis x–x Axis y–y cm4 cm4 cm cm cm cm cm3 cm3 2922 2495 2044 1879 1544 1310 623 531 435 197 162 138 6.3 6.34 6.38 6.41 6.45 6.48 4.38 4.42 4.45 2.65 2.68 2.7 6.97 7.02 7.07 6.6 6.65 6.68 3.22 3.24 3.26 2.13 2.15 2.17 175 148 120 138 112 94.5 104 87.8 71.4 39 31.9 26.9 11 13 17 13 17 20 60.1 50.6 40.9 43.1 34.9 29.4 844 698 595 127 104 89.1 4.74 4.78 4.81 2.47 2.5 2.52 4.99 5.03 5.06 1.93 1.95 1.96 78 63.6 53.6 30.6 25 21.2 10 13 15 34 27.6 23.2 756 626 534 79.2 65.2 55.7 4.75 4.79 4.82 1.95 1.98 2 4.89 4.93 4.96 1.58 1.59 1.6 75.5 61.6 52 21.1 17.3 14.7 10 13 10 31.7 25.7 21.7 392 336 275 58.8 50.2 41.2 3.95 3.98 4 2.06 2.08 2.09 4.16 4.18 4.21 1.61 1.62 1.63 43.4 36.7 29.7 17 14.4 11.7 10 13 16 22.7 19.2 15.5 230 197 163 49.5 42.2 34.7 3.1 3.12 3.14 2.14 2.16 2.18 3.42 3.45 3.48 1.59 1.59 1.61 28.1 23.8 19.3 16.5 14 11.4 8 10 13 19.7 16.6 13.5 175 144 128 30.2 24.9 22.1 3.14 3.17 3.18 1.81 1.83 1.84 3.35 3.38 3.39 1.39 1.4 1.41 23.2 18.9 16.6 10.5 8.56 7.56 10 13 14 15.6 12.7 11.2 80.2 71.4 62.2 17.1 15.2 13.2 2.49 2.5 2.51 1.72 1.73 1.74 2.75 2.76 2.77 1.27 1.27 1.28 12.1 10.6 9.19 7.09 6.26 5.41 10 11 13 10.6 9.35 8.08 60.1 47.1 10.9 8.48 2.36 2.38 1.4 1.42 2.52 2.55 1.07 1.08 10.5 8.1 5 3.86 9 13 9.44 7.22 43.1 34 29 9.62 7.49 6.38 2.01 2.04 2.05 1.44 1.46 1.47 2.24 2.27 2.28 1.06 1.07 1.07 7.97 6.14 5.18 4.92 3.8 3.21 8 11 13 8.61 6.59 5.55 19.3 16.6 2.01 1.72 1.9 1.91 0.774 0.783 1.95 1.96 0.629 0.632 4.82 4.08 1.34 1.14 10 12 5.09 4.3 0.692 1.26 0.685 1.33 0.532 1.46 0.612 10 2.45 4.32 þBritish D/T A cm2 Standard sections not produced by Corus. Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 226 B Y D X X t Hot finished rectangular hollow sections – dimensions and properties RHS designation Mass per metre Area of section Radius of gyration Y Ratios for local buckling Second moment of area Elastic modulus Flange Web Axis x–x Axis y–y Axis x–x Torsional constants b/t d/t Ix Iy rx cm4 cm4 cm 1.79 1.77 1.76 1.74 1.72 1.67 1.19 1.17 1.16 1.14 1.13 1.08 4.73 5.43 5.68 6.16 6.6 7.49 3.48 3.96 4.13 4.45 4.72 5.26 5.92 6.88 7.25 7.94 8.59 10 4.11 4.76 5 5.46 5.88 6.8 11.7 13.5 14.2 15.4 16.6 19 5.73 6.51 6.8 7.31 7.77 8.67 Axis y–y ry Zx Zy Sx Sy J cm cm3 cm3 cm3 cm3 cm4 m 0.154 0.152 0.152 0.151 0.15 0.147 346 293 277 250 228 189 T mmmm mm 50 30 50 30 50 30 50 30 50 30 50 30 2.5 3 3.2 3.6 4 5 2.89 3.41 3.61 4.01 4.39 5.28 3.68 4.34 4.6 5.1 5.59 6.73 9 7 6.37 5.33 4.5 3 17 13.7 12.6 10.9 9.5 7 11.8 13.6 14.2 15.4 16.5 18.7 60 40 60 40 60 40 60 40 60 40 60 40 60 40 60 40 2.5 3 3.2 3.6 4 5 6 6.3 3.68 4.35 4.62 5.14 5.64 6.85 7.99 8.31 4.68 5.54 5.88 6.54 7.19 8.73 10.2 10.6 13 10.3 9.5 8.11 7 5 3.67 3.35 21 17 15.7 13.7 12 9 7 6.52 22.8 26.5 27.8 30.4 32.8 38.1 42.3 43.4 12.1 13.9 14.6 15.9 17 19.5 21.4 21.9 2.21 2.18 2.18 2.16 2.14 2.09 2.04 2.02 1.6 1.58 1.57 1.56 1.54 1.5 1.45 1.44 7.61 8.82 9.27 10.1 10.9 12.7 14.1 14.5 6.03 6.95 7.29 7.93 8.52 9.77 10.7 11 9.32 10.9 11.5 12.7 13.8 16.4 18.6 19.2 7.02 8.19 8.64 9.5 10.3 12.2 13.7 14.2 25.1 29.2 30.8 33.8 36.7 43 48.2 49.5 9.73 11.2 11.7 12.8 13.7 15.7 17.3 17.6 0.194 0.192 0.192 0.191 0.19 0.187 0.185 0.184 272 230 217 195 177 146 125 120 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 3 3.2 3.6 4 5 6 6.3 8 5.29 5.62 6.27 6.9 8.42 9.87 10.3 12.5 6.74 7.16 7.98 8.79 10.7 12.6 13.1 16 10.3 9.5 8.11 7 5 3.67 3.35 2 23.7 22 19.2 17 13 10.3 9.7 7 54.2 57.2 62.8 68.2 80.3 90.5 93.3 106 18 18.9 20.6 22.2 25.7 28.5 29.2 32.1 2.84 2.83 2.81 2.79 2.74 2.68 2.67 2.58 1.63 1.63 1.61 1.59 1.55 1.5 1.49 1.42 13.6 14.3 15.7 17.1 20.1 22.6 23.3 26.5 9 9.46 10.3 11.1 12.9 14.2 14.6 16.1 17.1 18 20 21.8 26.1 30 31.1 36.5 10.4 11 12.1 13.2 15.7 17.8 18.4 21.2 43.8 46.2 50.8 55.2 65.1 73.4 75.6 85.8 15.3 16.1 17.5 18.9 21.9 24.2 24.8 27.4 0.232 0.232 0.231 0.23 0.227 0.225 0.224 0.219 189 178 160 145 119 101 97.2 79.9 5.22 5.94 6.2 6.67 7.08 7.89 Axis x–x m2/m DB cm2 Axis y–y Approx length per tonne Thickness A Axis x–x Surface area of section Size kg/m Axis y–y Plastic modulus C cm3 76.250.8 76.250.8 76.250.8 76.250.8 76.250.8 76.250.8 76.250.8 76.250.8 3 3.2 3.6 4 5 6 6.3 8 5.62 5.97 6.66 7.34 8.97 10.5 11 13.4 7.16 7.61 8.49 9.35 11.4 13.4 14 17.1 13.9 12.9 11.1 9.7 7.16 5.47 5.06 3.35 22.4 20.8 18.2 16.1 12.2 9.7 9.1 6.53 56.7 59.8 65.8 71.5 84.4 95.6 98.6 113 30 31.6 34.6 37.5 43.9 49.2 50.6 57 2.81 2.8 2.78 2.77 2.72 2.67 2.66 2.57 2.05 2.04 2.02 2 1.96 1.91 1.9 1.83 14.9 15.7 17.3 18.8 22.2 25.1 25.9 29.6 11.8 12.4 13.6 14.8 17.3 19.4 19.9 22.4 18.2 19.2 21.3 23.3 28 32.2 33.4 39.4 13.7 14.5 16 17.5 20.9 23.9 24.8 29 62.1 65.7 72.5 79.1 94.2 108 111 129 19.1 20.1 22 23.8 27.8 31.2 32 36.1 0.246 0.246 0.245 0.244 0.241 0.239 0.238 0.233 178 167 150 136 111 95 91.1 74.6 9050 9050 9050 9050 9050 9050 9050 9050 3 3.2 3.6 4 5 6 6.3 8 6.24 6.63 7.4 8.15 9.99 11.8 12.3 15 7.94 8.44 9.42 10.4 12.7 15 15.6 19.2 13.7 12.6 10.9 9.5 7 5.33 4.94 3.25 27 25.1 22 19.5 15 12 11.3 8.25 84.4 89.1 98.3 107 127 145 150 174 33.5 35.3 38.7 41.9 49.2 55.4 57 64.6 3.26 3.25 3.23 3.21 3.16 3.11 3.1 3.01 2.05 2.04 2.03 2.01 1.97 1.92 1.91 1.84 18.8 19.8 21.8 23.8 28.3 32.2 33.3 38.6 13.4 14.1 15.5 16.8 19.7 22.1 22.8 25.8 23.2 24.6 27.2 29.8 36 41.6 43.2 51.4 15.3 16.2 18 19.6 23.5 27 28 32.9 76.5 80.9 89.4 97.5 116 133 138 160 22.4 23.6 25.9 28 32.9 37 38.1 43.2 0.272 0.272 0.271 0.27 0.267 0.265 0.264 0.259 160 151 135 123 100 85.1 81.5 66.5 10050 10050 10050 10050 10050 10050 10050 10050 3 3.2 3.6 4 5 6 6.3 8 6.71 7.13 7.96 8.78 10.8 12.7 13.3 16.3 8.54 9.08 10.1 11.2 13.7 16.2 16.9 20.8 13.7 12.6 10.9 9.5 7 5.33 4.94 3.25 30.3 28.3 24.8 22 17 13.7 12.9 9.5 110 116 128 140 167 190 197 230 36.8 38.8 42.6 46.2 54.3 61.2 63 71.7 3.58 3.57 3.55 3.53 3.48 3.43 3.42 3.33 2.08 2.07 2.05 2.03 1.99 1.95 1.93 1.86 21.9 23.2 25.6 27.9 33.3 38.1 39.4 46 14.7 15.5 17 18.5 21.7 24.5 25.2 28.7 27.3 28.9 32.1 35.2 42.6 49.4 51.3 61.4 16.8 17.7 19.6 21.5 25.8 29.7 30.8 36.3 88.4 93.4 103 113 135 154 160 186 25 26.4 29 31.4 36.9 41.6 42.9 48.9 0.292 0.292 0.291 0.29 0.287 0.285 0.284 0.279 149 140 126 114 92.8 78.8 75.4 61.4 10060 10060 10060 10060 10060 10060 10060 10060 3 3.2 3.6 4 5 6 6.3 8 7.18 7.63 8.53 9.41 11.6 13.6 14.2 17.5 9.14 9.72 10.9 12 14.7 17.4 18.1 22.4 17 15.7 13.7 12 9 7 6.52 4.5 30.3 28.3 24.8 22 17 13.7 12.9 9.5 124 131 145 158 189 217 225 264 55.7 58.8 64.8 70.5 83.6 95 98.1 113 3.68 3.67 3.65 3.63 3.58 3.53 3.52 3.44 2.47 2.46 2.44 2.43 2.38 2.34 2.33 2.25 24.7 26.2 28.9 31.6 37.8 43.4 45 52.8 18.6 19.6 21.6 23.5 27.9 31.7 32.7 37.8 30.2 32 35.6 39.1 47.4 55.1 57.3 68.7 21.2 22.4 24.9 27.3 32.9 38.1 39.5 47.1 121 129 142 156 188 216 224 265 30.7 32.4 35.6 38.7 45.9 52.1 53.8 62.2 0.312 0.312 0.311 0.31 0.307 0.305 0.304 0.299 139 131 117 106 86.5 73.3 70.2 57 12060 12060 12060 12060 12060 12060 3.6 4 5 6 6.3 8 9.66 10.7 13.1 15.5 16.2 20.1 12.3 13.6 16.7 19.8 20.7 25.6 13.7 12 9 7 6.52 4.5 30.3 27 21 17 16 12 227 249 299 345 358 425 76.3 83.1 98.8 113 116 135 4.3 4.28 4.23 4.18 4.16 4.08 2.49 2.47 2.43 2.39 2.37 2.3 37.9 41.5 49.9 57.5 59.7 70.8 25.4 27.7 32.9 37.5 38.8 45 47.2 51.9 63.1 73.6 76.7 92.7 28.9 31.7 38.4 44.5 46.3 55.4 183 201 242 279 290 344 43.3 47.1 56 63.8 65.9 76.6 0.351 0.35 0.347 0.345 0.344 0.339 104 93.7 76.1 64.4 61.6 49.9 227 Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 228 B Y D X X t Hot finished rectangular hollow sections – dimensions and properties RHS designation Size Thickness DB T mm mm mm Mass per metre Radius of gyration Y Area of section Ratios for local buckling Second moment of area Elastic modulus Plastic modulus Torsional constants Flange Web A b/t d/t Axis x–x Ix Axis y–y Iy Axis x–x rx Axis y–y ry Axis x–x Zx Axis y–y Zy Axis x–x Sx Axis y–y Sy J cm4 cm4 cm cm cm3 cm3 cm3 cm3 cm4 cm2 8 10 10.8 11.9 14.7 17.4 18.2 22.6 27.4 13.7 15.2 18.7 22.2 23.2 28.8 34.9 19.2 17 13 10.3 9.7 7 5 30.3 27 21 17 16 12 9 276 303 365 423 440 525 609 147 161 193 222 230 273 313 4.48 4.46 4.42 4.37 4.36 4.27 4.18 3.27 3.25 3.21 3.17 3.15 3.08 2.99 46 50.4 60.9 70.6 73.3 87.5 102 36.7 40.2 48.2 55.6 57.6 68.1 78.1 55.6 61.2 74.6 87.3 91 111 131 42 46.1 56.1 65.5 68.2 82.6 97.3 301 330 401 468 487 587 688 150 100 150 100 150 100 150 100 150 100 150 100 150 100 150 100 4 5 6 6.3 8 10 12 12.5 15.1 18.6 22.1 23.1 28.9 35.3 41.4 42.8 19.2 23.7 28.2 29.5 36.8 44.9 52.7 54.6 22 17 13.7 12.9 9.5 7 5.33 5 34.5 27 22 20.8 15.8 12 9.5 9 607 739 862 898 1087 1282 1450 1488 324 392 456 474 569 665 745 763 5.63 5.58 5.53 5.52 5.44 5.34 5.25 5.22 4.11 4.07 4.02 4.01 3.94 3.85 3.76 3.74 81 98.5 115 120 145 171 193 198 64.8 78.5 91.2 94.8 114 133 149 153 97.4 119 141 147 180 216 249 256 73.6 90.1 106 110 135 161 185 190 160 80 160 80 160 80 160 80 160 80 160 80 160 80 160 80 4 5 6 6.3 8 10 12 12.5 14.4 17.8 21.2 22.2 27.6 33.7 39.5 40.9 18.4 22.7 27 28.2 35.2 42.9 50.3 52.1 17 13 10.3 9.7 7 5 3.67 3.4 37 29 23.7 22.4 17 13 10.3 9.8 612 744 868 903 1091 1284 1449 1485 207 249 288 299 356 411 455 465 5.77 5.72 5.67 5.66 5.57 5.47 5.37 5.34 3.35 3.31 3.27 3.26 3.18 3.1 3.01 2.99 76.5 93 108 113 136 161 181 186 51.7 62.3 72 74.8 89 103 114 116 94.7 116 136 142 175 209 240 247 58.3 71.1 83.3 86.8 106 125 142 146 3.6 4 5 6 6.3 Approx length per tonne C kg/m 12080 120 80 120 80 120 80 120 80 120 80 120 80 Surface area of section cm3 m2/m m 59.5 65 77.9 89.6 92.9 110 126 0.391 0.39 0.387 0.385 0.384 0.379 0.374 92.7 83.9 68 57.5 54.9 44.3 36.5 660 807 946 986 1203 1432 1633 1679 105 127 147 153 183 214 240 246 0.49 0.487 0.485 0.484 0.479 0.474 0.469 0.468 66.4 53.7 45.2 43.2 34.7 28.4 24.2 23.3 493 600 701 730 883 1041 1175 1204 88.1 106 122 127 151 175 194 198 0.47 0.467 0.465 0.464 0.459 0.454 0.449 0.448 69.3 56 47.2 45.1 36.2 29.7 25.3 24.5 5 6 6.3 8 10 12 12.5 22.6 26.8 28.1 35.1 43.1 50.8 52.7 28.7 34.2 35.8 44.8 54.9 64.7 67.1 17 13.7 12.9 9.5 7 5.33 5 37 30.3 28.7 22 17 13.7 13 1495 1754 1829 2234 2664 3047 3136 505 589 613 739 869 979 1004 7.21 7.16 7.15 7.06 6.96 6.86 6.84 4.19 4.15 4.14 4.06 3.90 3.89 3.87 149 175 183 223 266 305 314 101 118 123 148 174 196 201 185 218 228 282 341 395 408 114 134 140 172 206 237 245 1204 1414 1475 1804 2156 2469 2541 172 200 208 251 295 333 341 0.587 0.585 0.584 0.579 0.574 0.569 0.568 44.3 37.3 35.6 28.5 23.2 19.7 19 250 150 250 150 250 150 250 150 250 150 250 150 250 150 250 150 5 6 6.3 8 10 12 12.5 16 30.4 36.2 38 47.7 58.8 69.6 72.3 90.3 38.7 46.2 48.4 60.8 74.9 88.7 92.1 115 27 22 20.8 15.8 12 9.5 9 6.38 47 38.7 36.7 28.3 22 17.8 17 12.6 3360 3965 4143 5111 6174 7154 7387 8879 1527 1796 1874 2298 2755 3168 3265 3873 9.31 9.27 9.25 9.17 9.08 8.98 8.96 8.79 6.28 6.24 6.22 6.15 6.06 5.98 5.96 5.8 269 317 331 409 494 572 591 710 204 239 250 306 367 422 435 516 324 385 402 501 611 715 740 906 228 270 283 350 426 497 514 625 3278 3877 4054 5021 6090 7088 7326 8868 337 396 413 506 605 695 717 849 0.787 0.785 0.784 0.779 0.774 0.769 0.768 0.759 32.9 27.6 26.3 21 17 14.4 13.8 11.1 300 200 300 200 300 200 300 200 300 200 300 200 300 200 300 200 5 6 6.3 8 10 12 12.5 16 38.3 45.7 47.9 60.3 74.5 88.5 91.9 115 48.7 58.2 61 76.8 94.9 113 117 147 37 30.3 28.7 22 17 13.7 13 9.5 57 47 44.6 34.5 27 22 21 15.8 6322 7486 7829 9717 11820 13800 14270 17390 3396 4013 4193 5184 6278 7294 7537 9109 11.4 11.3 11.3 11.3 11.2 11.1 11 10.9 8.35 8.31 8.29 8.22 8.13 8.05 8.02 7.87 421 499 522 648 788 920 952 1159 340 401 419 518 628 729 754 911 501 596 624 779 956 1124 1165 1441 380 451 472 589 721 847 877 1080 6824 8100 8476 10560 12910 15140 15680 19250 552 651 681 840 1015 1178 1217 1468 0.987 0.985 0.984 0.979 0.974 0.969 0.968 0.959 26.1 21.9 20.9 16.6 13.4 11.3 10.9 8.67 400 200 400 200 400 200 400 200 400 200 400 200 400 200 6 6.3 8 10 12 12.5 16 55.1 57.8 72.8 90.2 107 112 141 70.2 73.6 92.8 115 137 142 179 30.3 28.7 22 17 13.7 13 9.5 63.7 60.5 47 37 30.3 29 22 15000 15700 19560 23910 28060 29060 35740 5142 5376 6660 8084 9418 9738 11820 14.6 14.6 14.5 14.4 14.3 14.3 14.1 8.56 8.55 8.47 8.39 8.3 8.28 8.13 750 785 978 1196 1403 1453 1787 514 538 666 808 942 974 1182 917 960 1203 1480 1748 1813 2256 568 594 743 911 1072 1111 1374 12050 12610 15730 19260 22620 23440 28870 877 917 1135 1376 1602 1656 2010 1.18 1.18 1.18 1.17 1.17 1.17 1.16 18.2 17.3 13.7 11.1 9.32 8.97 7.12 450 250 450 250 450 250 450 250 450 250 8 10 12 12.5 16 85.4 106 126 131 166 109 135 161 167 211 28.3 22 17.8 17 12.6 53.3 42 34.5 33 25.1 30080 36890 43430 45030 55710 12140 14820 17360 17970 22040 16.6 16.5 16.4 16.4 16.2 10.6 10.5 10.4 10.4 10.2 1337 1640 1930 2001 2476 971 1185 1389 1438 1763 1622 2000 2367 2458 3070 1081 1331 1572 1631 2029 27080 33280 39260 40720 50550 1629 1986 2324 2406 2947 1.38 1.37 1.37 1.37 1.36 11.7 9.44 7.93 7.62 6.04 500 300 500 300 500 300 500 300 500 300 8 10 12 12.5 16 97.9 122 145 151 191 125 155 185 192 243 34.5 27 22 21 15.8 59.5 47 38.7 37 28.3 43730 53760 63450 65810 81780 19950 24440 28740 29780 36770 18.7 18.6 18.5 18.5 18.3 12.6 12.6 12.5 12.5 12.3 1749 2150 2538 2633 3271 1330 1629 1916 1985 2451 2100 2595 3077 3196 4005 1480 1826 2161 2244 2804 42560 52450 62040 64390 80330 2203 2696 3167 3281 4044 1.58 1.57 1.57 1.57 1.56 10.2 8.22 6.9 6.63 5.24 Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 229 200 100 200 100 200 100 200 100 200 100 200 100 200 100 230 Structural Engineer’s Pocket Book D Y D X X t Y Hot finished square hollow sections – dimensions and properties Mass Area of Ratios for per section local buckling metre SHS designation Size DB mm mm Thickness T mm kg/m A cm2 Flange b/t Second Radius moment of of area gyration Web d/t I cm4 Elastic Plastic modulus modulus Torsional constants r cm Z cm3 J cm4 S cm3 C cm3 m2/m m 0.154 0.152 0.152 0.151 0.15 0.147 346 293 277 250 228 189 40 40 40 40 40 40 40 40 40 40 40 40 2.5 3 3.2 3.6 4 5 2.89 3.41 3.61 4.01 4.39 5.28 3.68 4.34 4.6 5.1 5.59 6.73 13 10.3 9.5 8.11 7 5 13 10.3 9.5 8.11 7 5 8.54 9.78 40.2 11.1 11.8 13.4 1.52 1.5 1.49 1.47 1.45 1.41 4.27 4.89 5.11 5.54 5.91 6.68 5.14 5.97 6.28 6.88 7.44 8.66 13.6 15.7 16.5 18.1 19.5 22.5 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 2.5 3 3.2 3.6 4 5 6 6.3 3.68 4.35 4.62 5.14 5.64 6.85 7.99 8.31 4.68 5.54 5.88 6.54 7.19 8.73 40.2 10.6 17 13.7 12.6 10.9 9.5 7 5.33 4.94 17 13.7 12.6 10.9 9.5 7 5.33 4.94 17.5 20.2 21.2 23.2 25 28.9 32 32.8 1.93 1.91 1.9 1.88 1.86 1.82 1.77 1.76 6.99 8.08 8.49 9.27 9.99 11.6 12.8 13.1 8.29 9.7 10.2 11.3 12.3 14.5 16.5 17 27.5 32.1 33.8 37.2 40.4 47.6 53.6 55.2 10.2 11.8 12.4 13.5 14.5 16.7 18.4 18.8 0.194 0.192 0.192 0.191 0.19 0.187 0.185 0.184 272 230 217 195 177 146 125 120 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 3 3.2 3.6 4 5 6 6.3 8 5.29 5.62 6.27 6.9 8.42 9.87 10.3 12.5 6.74 7.16 7.98 8.79 10.7 12.6 13.1 16 17 15.7 13.7 12 9 7 6.52 4.5 17 15.7 13.7 12 9 7 6.52 4.5 36.2 38.2 41.9 45.4 53.3 59.9 61.6 69.7 2.32 2.31 2.29 2.27 2.23 2.18 2.17 2.09 12.1 12.7 14 15.1 17.8 20 20.5 23.2 14.3 15.2 16.8 18.3 21.9 25.1 26 30.4 56.9 60.2 66.5 72.5 86.4 98.6 102 118 17.7 18.6 20.4 22 25.7 28.8 29.6 33.4 0.232 0.232 0.231 0.23 0.227 0.225 0.224 0.219 189 178 160 145 119 101 97.2 79.9 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 3 3.2 3.6 4 5 6 6.3 8 6.24 6.63 7.4 8.15 9.99 11.8 12.3 15 7.94 8.44 9.42 10.4 12.7 15 15.6 19.2 20.3 18.9 16.4 14.5 11 8.67 8.11 5.75 20.3 18.9 16.4 14.5 11 8.67 8.11 5.75 59 62.3 68.6 74.7 88.5 401 104 120 2.73 2.72 2.7 2.68 2.64 2.59 2.58 2.5 16.9 17.8 19.6 21.3 25.3 28.7 29.7 34.2 19.9 21 23.3 25.5 30.8 35.5 36.9 43.8 92.2 97.6 108 118 142 163 169 200 24.8 26.1 28.7 31.2 36.8 41.6 42.9 49.2 0.272 0.272 0.271 0.27 0.267 0.265 0.264 0.259 160 151 135 123 400 85.1 81.5 66.5 80 80 80 80 80 80 80 80 80 80 80 80 80 80 3.2 3.6 4 5 6 6.3 8 7.63 8.53 9.41 11.6 13.6 14.2 17.5 9.72 10.9 12 14.7 17.4 18.1 22.4 22 19.2 17 13 10.3 9.7 7 22 19.2 17 13 10.3 9.7 7 95 105 114 137 156 162 189 3.13 3.11 3.09 3.05 3 2.99 2.91 23.7 26.2 28.6 34.2 39.1 40.5 47.3 27.9 31 34 41.1 47.8 49.7 59.5 148 164 180 217 252 262 312 34.9 38.5 41.9 49.8 56.8 58.7 68.3 0.312 0.311 0.31 0.307 0.305 0.304 0.299 131 117 406 86.5 73.3 70.2 57 90 90 90 90 90 90 90 90 90 90 90 90 3.6 4 5 6 6.3 8 9.66 10.7 13.1 15.5 16.2 20.1 12.3 13.6 16.7 19.8 20.7 25.6 22 19.5 15 12 11.3 8.25 22 19.5 15 12 11.3 8.25 152 166 200 230 238 281 3.52 3.5 3.45 3.41 3.4 3.32 33.8 37 44.4 51.1 53 62.6 39.7 43.6 53 61.8 64.3 77.6 237 260 316 367 382 459 49.7 54.2 64.8 74.3 77 90.5 0.351 0.35 0.347 0.345 0.344 0.339 104 93.7 76.1 64.4 61.6 49.9 10.8 11.9 14.7 17.4 18.2 22.6 27.4 13.7 15.2 18.7 22.2 23.2 28.8 34.9 24.8 22 17 13.7 12.9 9.5 7 24.8 22 17 13.7 12.9 9.5 7 212 232 279 323 336 400 462 3.92 3.91 3.86 3.82 3.8 3.73 3.64 42.3 46.4 55.9 64.6 67.1 79.9 92.4 49.5 54.4 66.4 77.6 80.9 98.2 116 328 361 439 513 534 646 761 62.3 68.2 81.8 94.3 97.8 116 133 0.391 0.39 0.387 0.385 0.384 0.379 0.374 92.7 83.9 68 57.5 54.9 44.3 36.5 100 100 3.6 100 100 4 100 100 5 100 100 6 100 100 6.3 100 100 8 100 100 10 6.22 7.1 7.42 8.01 8.54 9.6 Surface Approx area of length section per tonne 231 Structural Steel D Y D X X t Y SHS designation Size DB mm mm Mass Area of Ratios for Second Radius Elastic Plastic Torsional per section local buckling moment of modulus modulus constants metre of area gyration Thickness T A mm kg/m cm2 Flange b/t Web d/t I cm4 Surface Approx area of length section per tonne r cm Z cm3 S cm3 J cm4 C cm3 m2/m m 120 120 4 120 120 5 120 120 6 120 120 6.3 120 120 8 120 120 10 120 120 12 120 120 12.5 14.4 47.8 21.2 22.2 27.6 33.7 39.5 40.9 18.4 22.7 27 28.2 35.2 42.9 50.3 52.1 27 21 17 16 12 9 7 6.6 27 21 17 16 12 9 7 6.6 410 498 579 603 726 852 958 982 4.72 4.68 4.63 4.62 4.55 4.46 4.36 4.34 68.4 83 96.6 100 121 142 160 164 79.7 97.6 115 120 146 175 201 207 635 777 911 950 1160 1382 1578 1623 101 122 141 147 176 206 230 236 0.47 0.467 0.465 0.464 0.459 0.454 0.449 0.448 69.3 56 47.2 45.1 36.2 29.7 25.3 24.5 140 140 5 140 140 6 140 140 6.3 140 140 8 140 140 10 140 140 12 140 140 12.5 21 24.9 26.1 32.6 40 47 48.7 26.7 31.8 33.3 41.6 50.9 59.9 62.1 25 20.3 19.2 14.5 11 8.67 8.2 25 20.3 19.2 14.5 11 8.67 8.2 807 944 984 1195 1416 1609 1653 5.5 5.45 5.44 5.36 5.27 5.18 5.16 115 135 141 171 202 230 236 135 159 166 204 246 284 293 1253 1475 1540 1892 2272 2616 2696 170 198 206 249 294 333 342 0.547 0.545 0.544 0.539 0.534 0.529 0.528 47.7 40.1 38.3 30.7 25 21.3 20.5 150 150 5 150 150 6 150 150 6.3 150 150 8 150 150 10 150 150 12 150 150 12.5 22.6 26.8 28.1 35.1 43.1 50.8 52.7 28.7 34.2 35.8 44.8 54.9 64.7 67.1 27 22 20.8 15.8 12 9.5 9 27 22 20.8 15.8 12 9.5 9 1002 1174 1223 1491 1773 2023 2080 5.9 5.86 5.85 5.77 5.68 5.59 5.57 134 156 163 199 236 270 277 156 184 192 237 286 331 342 1550 1828 1909 2351 2832 3272 3375 197 230 240 291 344 391 402 0.587 0.585 0.584 0.579 0.574 0.569 0.568 44.3 37.3 35.6 28.5 23.2 19.7 19 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 5 6 6.3 8 10 12 12.5 16 24.1 28.7 30.1 37.6 46.3 54.6 56.6 70.2 30.7 36.6 38.3 48 58.9 69.5 72.1 89.4 29 23.7 22.4 17 13 10.3 9.8 7 29 23.7 22.4 17 13 10.3 9.8 7 1225 1437 1499 1831 2186 2502 2576 3028 6.31 6.27 6.26 6.18 6.09 6 5.98 5.82 153 180 187 229 273 313 322 379 178 210 220 272 329 382 395 476 1892 2233 2333 2880 3478 4028 4158 4988 226 264 275 335 398 454 467 546 0.627 0.625 0.624 0.619 0.614 0.609 0.608 0.599 41.5 34.8 33.3 26.6 21.6 18.3 17.7 14.2 180 180 180 180 180 180 180 180 180 180 180 180 180 180 180180 5 6 6.3 8 10 12 12.5 16 27.3 32.5 34 42.7 52.5 62.1 64.4 80.2 34.7 41.4 43.3 54.4 66.9 79.1 82.1 102 33 27 25.6 19.5 15 12 11.4 8.25 33 27 25.6 19.5 15 12 11.4 8.25 1765 2077 2168 2661 3193 3677 3790 4504 7.13 7.09 7.07 7 6.91 6.82 6.8 6.64 196 231 241 296 355 409 421 500 227 269 281 349 424 494 511 621 2718 3215 3361 4162 5048 5873 6070 7343 290 340 355 434 518 595 613 724 0.707 0.705 0.704 0.699 0.694 0.689 0.688 0.679 36.7 30.8 29.4 23.4 19 16.1 15.5 12.5 232 Structural Engineer’s Pocket Book D Y D X X t Y Hot finished square hollow sections – dimensions and properties – continued SHS designation Mass Area of Ratios for Second Radius Elastic Plastic Torsional per section local buckling moment of modulus modulus constants metre of area gyration Size DB mm mm Thickness T A mm kg/m cm2 Flange b/t Web d/t 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 5 6 6.3 8 10 12 12.5 16 30.4 38.7 36.2 46.2 38 48.4 47.7 60.8 58.8 74.9 69.6 88.7 72.3 92.1 90.3 115 37 30.3 28.7 22 17 13.7 13 9.5 37 30.3 28.7 22 17 13.7 13 9.5 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 5 6 6.3 8 10 12 12.5 16 38.3 48.7 45.7 58.2 47.9 61 60.3 76.8 74.5 94.9 88.5 113 91.9 117 115 147 47 38.7 36.7 28.3 22 17.8 17 12.6 300 300 300 300 300 300 300 300 300 300 300 300 300 300 6 6.3 8 10 12 12.5 16 55.1 57.8 72.8 90.2 107 112 141 70.2 73.6 92.8 115 137 142 179 350 350 350 350 350 350 350 350 350 350 8 10 12 12.5 16 85.4 106 126 131 166 400 400 400 400 400 400 400 400 400 400 8 10 12 12.5 16 97.9 122 145 151 191 I cm4 Surface Approx area of length section per tonne r cm Z cm3 S cm3 J cm4 C cm3 m2/m m 2445 2883 3011 3709 4471 5171 5336 6394 7.95 7.9 7.89 7.81 7.72 7.64 7.61 7.46 245 288 301 371 447 517 534 639 283 335 350 436 531 621 643 785 3756 4449 4653 5778 7031 8208 8491 10340 362 426 444 545 655 754 778 927 0.787 0.785 0.784 0.779 0.774 0.769 0.768 0.759 32.9 27.6 26.3 21 17 14.4 13.8 11.1 47 38.7 36.7 28.3 22 17.8 17 12.6 4861 5752 6014 7455 9055 10560 10920 13270 9.99 9.94 9.93 9.86 9.77 9.68 9.66 9.5 389 460 481 596 724 844 873 1061 447 531 556 694 851 1000 1037 1280 7430 8825 9238 11530 14110 16570 17160 21140 577 681 712 880 1065 1237 1279 1546 0.987 0.985 0.984 0.979 0.974 0.969 0.968 0.959 46.1 21.9 20.9 16.6 13.4 11.3 10.9 8.67 47 44.6 34.5 27 22 21 15.8 47 44.6 34.5 27 22 21 15.8 10080 10550 13130 16030 18780 19440 23850 12 12 11.9 11.8 11.7 11.7 11.5 672 703 875 1068 1252 1296 1590 772 809 1013 1246 1470 1525 1895 15410 16140 20190 24810 29250 30330 37620 997 1043 1294 1575 1840 1904 2325 1.18 1.18 1.18 1.17 1.17 1.17 1.16 18.2 17.3 13.7 11.1 9.32 8.97 7.12 109 135 161 167 211 40.8 32 26.2 25 18.9 40.8 32 26.2 25 18.9 21130 25880 30430 31540 38940 13.9 13.9 13.8 13.7 13.6 1207 1479 1739 1802 2225 1392 1715 2030 2107 2630 32380 39890 47150 48930 60990 1789 2185 2563 2654 3264 1.38 1.37 1.37 1.37 1.36 11.7 9.44 7.93 7.62 6.04 125 155 185 192 243 47 37 30.3 29 22 47 37 30.3 29 22 31860 39130 46130 47840 59340 16 15.9 15.8 15.8 15.6 1593 1956 2306 2392 2967 1830 2260 2679 2782 3484 48690 60090 71180 73910 92440 2363 2895 3405 3530 4362 1.58 1.57 1.57 1.57 1.56 10.2 8.22 6.9 6.63 5.24 Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 233 Structural Steel D Y X X Y t Hot finished circular hollow sections – dimensions and properties CHS designation Mass Area of Ratio for Second Radius of Elastic Plastic Torsional per section local moment gyration modulus modulus constants metre buckling of area Outside Thickness diameter t D A kg/m D/t cm2 mm mm 21.3 26.9 3.2 3.2 1.43 1.87 1.82 2.38 6.7 8.4 33.7 33.7 33.7 33.7 3 3.2 3.6 4 2.27 2.41 2.67 2.93 2.89 3.07 3.4 3.73 42.4 42.4 42.4 42.4 3 3.2 3.6 4 2.91 3.09 3.44 3.79 48.3 48.3 48.3 48.3 48.3 48.3 2.5 3 3.2 3.6 4 5 60.3 60.3 60.3 60.3 60.3 60.3 2.5 3 3.2 3.6 4 5 76.1 76.1 76.1 76.1 76.1 76.1 76.1 76.1 I r Z S J cm4 cm cm3 cm3 cm4 Surface Approx area of length Per section tonne C cm3 m2/m m 0.768 0.65 1.7 0.846 0.722 1.27 1.06 1.81 1.54 3.41 1.44 0.067 2.53 0.085 700 535 11.2 10.5 9.4 8.4 3.44 3.6 3.91 4.19 1.09 1.08 1.07 1.06 2.04 2.14 2.32 2.49 2.84 2.99 3.28 3.55 6.88 7.21 7.82 8.38 4.08 4.28 4.64 4.97 0.106 0.106 0.106 0.106 440 415 374 341 3.71 3.94 4.39 4.83 14.1 13.3 11.8 10.6 7.25 7.62 8.33 8.99 1.4 1.39 1.38 1.36 3.42 3.59 3.93 4.24 4.67 4.93 5.44 5.92 14.5 15.2 16.7 18 6.84 7.19 7.86 8.48 0.133 0.133 0.133 0.133 343 323 290 264 2.82 3.35 3.56 3.97 4.37 5.34 3.6 4.27 4.53 5.06 5.57 6.8 19.3 16.1 15.1 13.4 12.1 9.7 9.46 11 11.6 12.7 13.8 16.2 1.62 1.61 1.6 1.59 1.57 1.54 3.92 4.55 4.8 5.26 5.7 6.69 5.25 6.17 6.52 7.21 7.87 9.42 18.9 22 23.2 25.4 27.5 32.3 7.83 9.11 9.59 10.5 11.4 13.4 0.152 0.152 0.152 0.152 0.152 0.152 354 298 281 252 229 187 3.56 4.24 4.51 5.03 5.55 6.82 4.54 5.4 5.74 6.41 7.07 8.69 24.1 20.1 18.8 16.8 15.1 12.1 19 22.2 23.5 25.9 28.2 33.5 2.05 2.03 2.02 2.01 2 1.96 6.3 7.37 7.78 8.58 9.34 11.1 8.36 9.86 10.4 11.6 12.7 15.3 38 44.4 46.9 51.7 56.3 67 12.6 14.7 15.6 17.2 18.7 22.2 0.189 0.189 0.189 0.189 0.189 0.189 281 236 222 199 180 147 2.52 3 3.2 3.6 4 5 6 6.3 4.54 5.78 5.41 6.89 5.75 7.33 6.44 8.2 7.11 9.06 8.77 11.2 10.4 13.2 10.8 13.8 30.4 25.4 23.8 21.1 19 15.2 12.7 12.1 39.2 46.1 48.8 54 59.1 70.9 81.8 84.8 2.6 2.59 2.58 2.57 2.55 2.52 2.49 2.48 10.3 12.1 12.8 14.2 15.5 18.6 21.5 22.3 13.5 16 17 18.9 20.8 25.3 29.6 30.8 78.4 92.2 97.6 108 118 142 164 170 20.6 24.2 25.6 28.4 31 37.3 43 44.6 0.239 0.239 0.239 0.239 0.239 0.239 0.239 0.239 220 185 174 155 141 114 96.4 92.2 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 2.5 3 3.2 3.6 4 5 6 6.3 5.33 6.36 6.76 7.57 8.38 10.3 12.3 12.8 6.79 8.1 8.62 9.65 10.7 13.2 15.6 16.3 35.6 29.6 27.8 24.7 22.2 17.8 14.8 14.1 63.4 74.8 79.2 87.9 96.3 116 135 140 3.06 3.04 3.03 3.02 3 2.97 2.94 2.93 14.3 16.8 17.8 19.8 21.7 26.2 30.4 31.5 18.7 22.1 23.5 26.2 28.9 35.2 41.3 43.1 127 150 158 176 193 233 270 280 28.5 33.6 35.6 39.5 43.3 52.4 60.7 63.1 0.279 0.279 0.279 0.279 0.279 0.279 0.279 0.279 188 157 148 132 119 96.7 81.5 77.9 114.3 114.3 114.3 114.3 114.3 114.3 114.3 3 3.2 3.6 4 5 6 6.3 8.23 8.77 9.83 10.9 13.5 16 16.8 10.5 11.2 12.5 13.9 17.2 20.4 21.4 38.1 35.7 31.8 28.6 22.9 19.1 18.1 163 172 192 211 257 300 313 3.94 3.93 3.92 3.9 3.87 3.83 3.82 28.4 30.2 33.6 36.9 45 52.5 54.7 37.2 39.5 44.1 48.7 59.8 70.4 73.6 325 345 384 422 514 600 625 56.9 60.4 67.2 73.9 89.9 105 109 0.359 0.359 0.359 0.359 0.359 0.359 0.359 121 114 102 91.9 74.2 62.4 59.6 234 Structural Engineer’s Pocket Book D Y X X Y t Hot finished circular hollow sections – dimensions and properties – continued DHS designation Mass Area of Ratio for Second Radius of Elastic Plastic Torsional per section local moment gyration modulus modulus constants metre buckling of area Outside Thickness diameter D t A D/t Surface Approx area of length per section tonne I r Z S J cm4 cm cm3 cm3 cm4 cm3 m2/m m 320 357 393 481 564 589 720 862 4.83 4.81 4.8 4.77 4.73 4.72 4.66 4.6 45.8 51.1 56.2 68.8 80.8 84.3 103 123 59.6 66.7 73.7 90.8 107 112 139 169 640 713 786 961 1129 1177 1441 1724 91.6 102 112 138 162 169 206 247 0.439 0.439 0.439 0.439 0.439 0.439 0.439 0.439 92.8 82.8 74.7 60.2 50.5 48.2 38.5 31.3 52.6 46.8 42.1 33.7 28.1 26.7 21 16.8 14 13.5 566 632 697 856 1009 1053 1297 1564 1810 1868 5.84 5.82 5.81 5.78 5.74 5.73 5.67 5.61 5.54 5.53 67.2 75.1 82.8 102 120 125 154 186 215 222 87.2 97.7 108 133 158 165 206 251 294 304 1131 1264 1394 1712 2017 2107 2595 3128 3620 3737 134 150 166 203 240 250 308 372 430 444 0.529 0.529 0.529 0.529 0.529 0.529 0.529 0.529 0.529 0.529 76.8 68.4 61.7 49.7 41.6 39.7 31.6 25.6 21.6 20.8 29.6 35.4 37.1 46.7 57.7 68.5 71.2 38.7 32.3 30.7 24.2 19.4 16.1 15.5 1320 1560 1630 2016 2442 2839 2934 6.67 6.64 6.63 6.57 6.5 6.44 4.42 136 161 168 208 252 293 303 178 211 221 276 338 397 411 2640 3119 3260 4031 4883 5678 5869 273 322 337 416 504 586 606 0.609 0.609 0.609 0.609 0.609 0.609 0.609 43 36 34.3 27.3 22.1 18.6 17.9 26.4 31.5 33.1 41.6 51.6 61.3 63.7 80.1 33.6 40.2 42.1 53.1 65.7 78.1 81.1 102 43.8 36.5 34.8 27.4 21.9 18.3 17.5 13.7 1928 2282 2386 2960 3598 4200 4345 5297 7.57 7.54 7.53 7.47 7.4 7.33 7.32 7.2 176 208 218 270 328 383 397 483 229 273 285 357 438 515 534 661 3856 4564 4772 5919 7197 8400 8689 10590 352 417 436 540 657 767 793 967 0.688 0.688 0.688 0.688 0.688 0.688 0.688 0.688 37.9 31.7 30.2 24 19.4 16.3 15.7 12.5 29.5 35.3 37 46.7 57.8 68.8 71.5 90.2 37.6 45 47.1 59.4 73.7 87.7 91.1 115 48.9 40.8 38.8 30.6 24.5 20.4 19.6 15.3 2699 3199 3346 4160 5073 5938 6147 7533 8.47 8.43 8.42 8.37 8.3 8.23 8.21 8.1 221 262 274 340 415 486 503 616 287 341 358 448 550 649 673 837 5397 6397 6692 8321 10150 11880 12290 15070 441 523 547 681 830 972 1006 1232 0.768 0.768 0.768 0.768 0.768 0.768 0.768 0.768 33.9 28.3 27 21.4 17.3 14.5 14 11.1 mm mm kg/m cm2 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 3.2 3.6 4 5 6 6.3 8 10 10.8 12.1 13.4 16.6 19.8 20.7 26 32 13.7 15.4 17.1 21.2 25.2 26.4 33.1 40.7 43.7 38.8 34.9 27.9 23.3 22.2 17.5 14 168.3 168.3 168.3 168.3 168.3 168.3 168.3 168.3 168.3 168.3 3.2 3.6 4 5 6 6.3 8 10 12 12.5 13 14.6 16.2 20.1 24 25.2 31.6 39 46.3 48 16.6 18.6 20.6 25.7 30.6 32.1 40.3 49.7 58.9 61.2 193.7 193.7 193.7 193.7 193.7 193.7 193.7 5 6 6.3 8 10 12 12.5 23.3 27.8 29.1 36.6 45.3 53.8 55.9 219.1 219.1 219.1 219.1 219.1 219.1 219.1 219.1 5 6 6.3 8 10 12 12.5 16 244.5 244.5 244.5 244.5 244.5 244.5 244.5 244.5 5 6 6.3 8 10 12 12.5 16 C 235 Structural Steel D Y X X Y DHS designation Mass Area of Ratio for Second Radius of Elastic Plastic Torsional per section local moment gyration modulus modulus constants metre buckling of area Outside Thickness diameter D t A D/t t Surface Approx area of length per section tonne I r Z S J cm4 cm cm3 cm3 cm4 cm3 m2/m m 9.48 9.44 9.43 9.37 9.31 9.24 9.22 9.1 277 329 344 429 524 615 637 784 359 428 448 562 692 818 849 1058 7562 8974 9392 11700 14310 16790 17390 21410 554 657 688 857 1048 1230 1274 1569 0.858 0.858 0.858 0.858 0.858 0.858 0.858 0.858 40.3 25.3 24.1 19.1 15.4 12.9 12.5 9.86 11.3 11.2 11.2 11.2 11.1 11 11 10.9 393 468 490 612 751 884 917 1136 509 606 636 799 986 1168 1213 1518 12740 15140 15860 19820 24320 28640 29690 36780 787 935 979 1224 1501 1768 1833 2271 1.02 1.02 1.02 1.02 1.02 1.02 1.02 1.02 25.4 21.3 20.3 16 12.9 10.8 10.4 8.23 10550 13200 16220 19140 19850 24660 12.4 12.3 12.2 12.2 12.1 12 593 742 912 1076 1117 1387 769 967 1195 1417 1472 1847 21090 26400 32450 38280 39700 49330 1186 1485 1825 2153 2233 2774 1.12 1.12 1.12 1.12 1.12 1.12 18.4 14.6 11.7 9.83 9.45 7.46 64.5 50.8 40.6 33.9 32.5 25.4 15850 19870 24480 28940 30030 37450 14.1 14.1 14 14 13.9 13.8 780 978 1205 1424 1478 1843 1009 1270 1572 1867 1940 2440 31700 39750 48950 57870 60060 74900 1560 1956 2409 2848 2956 3686 1.28 1.28 1.28 1.28 1.28 1.28 16.1 12.7 10.2 8.57 8.24 6.49 89.2 113 140 168 175 222 72.5 57.1 45.7 38.1 36.6 28.6 22650 28450 35090 41560 43140 53960 15.9 15.9 15.8 15.7 15.7 15.6 991 1245 1536 1819 1888 2361 1280 1613 1998 2377 2470 3113 45310 56890 70180 83110 86290 107900 1983 2490 3071 3637 3776 4723 1.44 1.44 1.44 1.44 1.44 1.44 14.3 11.3 9.07 7.59 7.3 5.75 99.3 126 156 187 195 247 80.6 63.5 50.8 42.3 40.6 31.8 31250 39280 48520 57540 59760 74910 17.7 17.7 17.6 17.5 17.5 17.4 1230 1546 1910 2265 2353 2949 1586 2000 2480 2953 3070 3874 62490 78560 97040 115100 119500 149800 2460 3093 3820 4530 4705 5898 1.6 1.6 1.6 1.6 1.6 1.6 12.8 10.1 8.14 6.81 6.55 5.15 kg/m cm2 mm mm 273 273 273 273 273 273 273 273 5 6 6.3 8 10 12 12.5 16 33 39.5 41.4 52.3 64.9 77.2 80.3 101 42.1 50.3 52.8 66.6 82.6 98.4 102 129 54.6 45.5 43.3 34.1 27.3 22.8 21.8 17.1 3781 4487 4696 5852 7154 8396 8697 10710 323.9 323.9 323.9 323.9 323.9 323.9 323.9 323.9 5 6 6.3 8 10 12 12.5 16 39.3 47 49.3 62.3 77.4 92.3 96 121 50.1 59.9 62.9 79.4 98.6 118 122 155 64.8 54 51.4 40.5 32.4 27 25.9 20.2 6369 7572 7929 9910 12160 14320 14850 18390 355.6 355.6 355.6 355.6 355.6 355.6 6.3 8 10 12 12.5 16 54.3 68.6 85.2 102 106 134 69.1 87.4 109 130 135 171 56.4 44.5 35.6 29.6 28.4 22.2 406.4 406.4 406.4 406.4 406.4 406.4 6.3 8 10 12 12.5 16 62.2 78.6 97.8 117 121 154 79.2 100 125 149 155 196 457 457 457 457 457 457 6.3 8 10 12 12.5 16 70 88.6 110 132 137 174 508 508 508 508 508 508 6.3 8 10 12 12.5 16 77.9 98.6 123 147 153 194 C Source: Corus Construction (2002). Copyright Corus UK Ltd – reproduced with the kind permission of Corus UK Ltd. 236 Structural Engineer’s Pocket Book Mild steel rounds typically available Bar Weight diameter kg/m mm Bar Weight Bar Weight Bar Weight diameter kg/m diameter kg/m diameter kg/m mm mm mm 6 8 10 12 16 20 25 32 0.22 0.39 0.62 0.89 1.58 2.47 3.85 6.31 40 45 50 60 9.86 12.5 15.4 22.2 65 75 90 100 26.0 34.7 49.9 61.6 Mild steel square bars typically available Bar size mm Weight kg/m Bar size mm Weight kg/m Bar size mm Weight kg/m 8 10 12.5 16 20 0.50 0.79 1.22 2.01 3.14 25 30 32 40 45 4.91 7.07 8.04 12.60 15.90 50 60 75 90 100 19.60 28.30 44.20 63.60 78.50 Structural Steel 237 Mild steel flats typically available Bar Weight Bar Weight Bar Weight Bar Weight Bar Weight size mm kg/m size mm kg/m kg/m size mm kg/m size mm kg/m 13 3 13 6 16 3 20 3 20 5 20 6 0.307 0.611 0.378 0.466 0.785 0.940 45 6 45 8 45 10 45 12 45 15 45 20 100 15 100 20 100 25 100 30 100 40 100 50 11.80 15.70 19.60 23.60 31.40 39.30 160 10 160 12 160 15 160 20 180 6 180 10 12.60 15.10 18.80 25.20 8.50 14.14 120 10 120 12 120 15 120 20 120 25 130 6 130 8 9.42 11.30 14.10 18.80 23.60 6.10 8.16 20 10 25 3 25 5 25 6 25 8 25 10 25 12 30 3 30 5 30 6 30 8 30 10 30 12 30 20 35 6 35 10 35 12 35 20 40 3 40 5 40 6 40 8 40 10 40 12 40 15 40 20 40 25 40 30 45 3 1.570 0.589 0.981 1.18 1.570 1.960 2.360 0.707 1.180 1.410 1.880 2.360 2.830 4.710 1.650 2.750 3.300 5.500 0.942 1.570 1.880 2.510 3.140 3.770 4.710 6.280 7.850 9.420 1.060 45 25 50 3 50 5 50 6 50 8 50 10 50 12 50 15 50 20 50 25 50 30 50 40 55 10 2.120 2.830 3.530 4.240 5.295 7.070 8.830 1.180 1.960 2.360 3.140 3.93 4.71 5.89 7.85 9.81 11.80 15.70 4.56 60 8 60 10 60 12 60 15 60 20 60 25 3.77 4.71 5.65 7.07 9.42 11.80 65 20 65 25 65 30 10.20 12.80 15.30 60 30 65 5 65 6 65 8 65 10 65 12 65 15 14.14 2.55 3.06 4.05 5.10 6.12 7.65 size mm 65 40 20.40 70 8 4.40 70 10 5.50 70 12 6.59 70 20 11.0 70 25 13.70 75 6 3.54 75 8 4.71 75 10 5.90 75 12 7.07 75 15 8.84 75 20 11.78 75 25 14.72 75 30 17.68 80 6 3.77 80 8 5.02 80 10 6.28 80 12 7.54 80 15 9.42 80 20 80 25 80 30 80 40 80 50 90 6 12.60 15.70 18.80 25.10 31.40 4.24 100 8 100 10 100 12 6.28 7.85 9.42 90 10 7.07 90 12 8.48 90 15 10.60 90 20 14.10 90 25 17.70 100 5 3.93 100 6 4.71 110 6 5.18 110 10 8.64 110 12 10.40 110 20 17.30 110 50 43.20 120 6 5.65 130 10 130 12 130 15 130 20 130 25 140 6 140 10 140 12 140 20 150 6 150 8 150 10 150 12 10.20 12.20 15.30 20.40 25.50 6.60 11.00 13.20 22.00 7.06 9.42 11.80 14.10 150 15 17.70 150 20 23.60 150 25 29.40 180 12 180 15 180 20 180 25 200 6 200 10 200 12 200 x 15 200 20 200 25 200 30 220 10 220 15 220 20 220 25 250 10 250 12 250 15 250 20 250 25 250 40 250 50 280 12.5 300 10 300 12 300 15 300 20 300 25 300 40 17.00 21.20 28.30 35.30 9.90 15.70 18.80 23.60 31.40 39.20 47.20 17.25 25.87 34.50 43.20 19.60 23.60 29.40 39.20 49.10 78.40 98.10 27.48 23.55 28.30 35.30 47.10 58.80 94.20 238 Structural Engineer’s Pocket Book Hot rolled mild steel plates typically available Thick- Weight ness Thick- Weight ness mm kg/m2 mm 3 23.55 10 3.2 25.12 12.5 4 31.40 5 39.25 6 8 Thick- Weight ness kg/m2 Thick- Weight ness Thick- Weight ness mm kg/m2 mm kg/m2 78.50 30 235.50 55 431.75 90 706.50 98.12 32 251.20 60 471.00 100 785.00 15 117.75 35 274.75 65 510.25 110 863.50 20 157.00 40 314.00 70 549.50 120 942.00 47.10 22.5 176.62 45 353.25 75 588.75 130 1050.50 62.80 25 196.25 50 392.50 80 628.00 150 1177.50 mm kg/m2 Durbar mild steel floor plates typically available Basic size mm Weight kg/m2 Basic size mm Weight kg/m2 2500 1250 3 3000 1500 3 26.19 3000 1500 8 3700 1830 8 4000 1750 8 6100 1830 8 65.44 2000 1000 4.5 2500 1250 4.5 3000 1250 4.5 3700 1830 4.5 4000 1750 4.5 37.97 2000 1000 10 2500 1250 10 3000 1500 10 3700 1830 10 81.14 2000 1000 6 2500 1250 6 3000 1500 6 3700 1830 6 4000 1750 6 49.74 2000 1000 12.5 2500 1250 12.5 3000 1500 12.5 3700 1830 12.5 4000 1750 12.5 2000 1000 8 2500 1250 8 65.44 The depth of pattern ranges from 1.9 to 2.4 mm. 100.77 Structural Steel 239 Slenderness Slenderness and elastic buckling The slenderness () of a structural element indicates how much load the element can carry in compression. Short stocky elements have low values of slenderness and are likely to fail by crushing, while elements with high slenderness values will fail by elastic (reversible) buckling. Slender columns will buckle when the axial compression reaches the critical load. Slender beams will buckle when the compressive stress causes the compression flange to buckle and twist sideways. This is called Lateral Torsional Buckling and it can be avoided (and the load capacity of the beam increased) by restraining the compression flange at intervals or over its full length. Full lateral restraint can be assumed if the construction fixed to the compression flange is capable of resisting a force of not less than 2.5% of the maximum force in that flange distributed uniformly along its length. Slenderness limits Slenderness, ¼ Le =r where Le is the effective length and r is the radius of gyration – generally about the weaker axis. For robustness, members should be selected so that their slenderness does not exceed the following limits: Members resisting load other than wind Members resisting self-weight and wind only Members normally acting as ties but subject to load reversal due to wind 180 250 350 240 Structural Engineer’s Pocket Book Effective length for different restraint conditions Effective length of beams – end restraint Conditions of restraint at the ends of the beams Effective length Normal loading Destabilizing loading Compression flange laterally restrained; beam fully restrained against torsion (rotation about the longitudinal axis) Both flanges fully restrained against rotation on plan 0.70L 0.85L Compression flange fully restrained against rotation on plan 0.75L 0.90L Both flanges partially restrained against rotation on plan 0.80L 0.95L Compression flange partially restrained against rotation on plan 0.85L 1.00L Both flanges free to rotate on plan 1.00L 1.20L Partial torsional restraint against rotation about the longitudinal axis provided by connection of bottom flange to supports 1.0L þ 2D 1.2L þ 2D 1.2L þ 2D Partial torsional restraint against rotation about the longitudinal axis provided only by the pressure of the bottom flange bearing onto the supports 1.4L þ 2D Compression flange laterally unrestrained; both flanges free to rotate on plan NOTE: The illustrated connections are not the only methods of providing the restraints noted in the table. Source: BS 5950: Part 1: 2000. Structural Steel 241 Effective length of cantilevers Conditions of restraint Effective length Support Cantilever tip Continuous with lateral restraint to top flange Free 3.0L 7.5L Top flange laterally restrained 2.7L 7.5L Torsional restraint 2.4L 4.5L Lateral and torsional restraint 2.1L 3.6L Free 2.0L 5.0L Top flange laterally restrained 1.8L 5.0L Torsional restraint 1.6L 3.0L Lateral and torsional restraint 1.4L 2.4L 2.5L Continuous with partial torsional restraint Continuous with lateral and torsional restraint Restrained laterally, torsionally and against rotation on plan Normal loading Destabilizing loading Free 1.0L Top flange laterally restrained 0.9L 2.5L Torsional restraint 0.8L 1.5L Lateral and torsional restraint 0.7L 1.2L Free 0.8L 1.4L Top flange laterally restrained 0.7L 1.4L Torsional restraint 0.6L 0.6L Lateral and torsional restraint 0.5L 0.5L Cantilever tip restraint conditions Free Top flange laterally restrained Torsional Restraint Lateral and torsional restraint Source: BS 5950: Part 1: 2000. Effective length of braced columns – restraint provided by cross bracing or shear wall Conditions of restraint at the ends of the columns Effective length Effectively held in position at both ends 0.70L 0.85L 0.85L 1.00L Effectively restrained in direction at both ends Partially restrained in direction at both ends Restrained in direction at one end Not restrained in direction at either end Effective length of unbraced columns – restraint provided by sway of columns Conditions of restraint at the ends of the columns Effective length Effectively held in position and restrained in direction at one end 1.20L 1.50L 2.00L Other end effectively restrained in direction Other end partially restrained in direction Other end not restrained in direction Source: BS 5950: Part 1: 2000. 242 Structural Engineer’s Pocket Book Durability and fire resistance Corrosion mechanism and protection 4Fe þ 3O2 þ 2H2O ¼ 2Fe2O3 . H2O Iron/Steel þ Oxygen þ Water ¼ Rust For corrosion of steel to take place, oxygen and water must both be present. The corrosion rate is affected by the atmospheric pollution and the length of time the steelwork remains wet. Sulphates (typically from industrial pollution) and chlorides (typically in marine environments – coastal is considered to be a 2 km strip around the coast in the UK) can accelerate the corrosion rate. All corrosion occurs at the anode ( ve where electrons are lost) and the products of corrosion are deposited at the cathode (þve where the electrons are gained). Both anodic and cathodic areas can be present on a steel surface. The following factors should be considered in relation to the durability of a structure: the environment, degree of exposure, shape of the members, structural detailing, protective measures and whether inspection and maintenance are possible. Bi-metallic corrosion should also be considered in damp conditions. Durability exposure conditions Corrosive environments are classified by BS EN ISO 12944: Part 2 and ISO 9223, and the corrosivity of the environment must be assessed for each project. Corrosivity category and risk Examples of typical environments in a temperate climate* Exterior Interior C1 – Very low – Heated buildings with clean atmospheres, e.g. offices, shops, schools, hotels, etc. (theoretically no protection is needed) C2 – Low Atmospheres with low levels of pollution. Mostly rural areas Unheated buildings where condensation may occur, e.g. depots and sports halls C3 – Medium Urban and industrial atmospheres with moderate sulphur dioxide pollution. Coastal areas with low salinity Production rooms with high humidity and some air pollution, e.g. food processing plants, laundries, breweries, dairies, etc. C4 – High Industrial areas and coastal areas with moderate salinity Chemical plants, swimming pools, coastal ship and boatyards C5I – Very high (industrial) Industrial areas with high humidity and aggressive atmosphere Buildings or areas with almost permanent condensation and high pollution C5M – Very high (marine) Coastal and offshore areas with high salinity Buildings or areas with almost permanent condensation and high pollution * A hot and humid climate increases the corrosion rate and steel will require additional protection than in a temperate climate. BS EN ISO 12944: Part 3 gives advice on steelwork detailing to avoid crevices where moisture and dirt can be caught and accelerate corrosion. Some acidic timbers should be isolated from steelwork. Get advice for each project: Corus can give advice on all steelwork coatings. The Galvanizers’ Association, Metal Sprayers Association and paint manufacturers also give advice on system specifications. Structural Steel 243 Methods of corrosion protection A corrosion protection system should consist of good surface preparation and application of a suitable coating with the required durability and minimum cost. Mild steel surface preparation to BS EN ISO 8501 Hot rolled structural steelwork (in mild steel) leaves the last rolling process at about 1000 C. As it cools, its surface reacts with the air to form a blue-grey coating called mill scale, which is unstable, will allow rusting of the steel and will cause problems with the adhesion of protective coatings. The steel must be degreased to ensure that any contaminants which might affect the coatings are removed. The mill scale can then be removed by abrasive blast cleaning. Typical blast cleaning surface grades are: Sa 1 Sa 2 Sa 21/2 Sa 3 Light blast cleaning Thorough blast cleaning Very thorough blast cleaning Blast cleaning to visually clean steel Sa 21/2 is used for most structural steel. Sa 3 is often used for surface preparation for metal spray coatings. Metallic and non-metallic particles can be used to blast clean the steel surface. Chilled angular metallic grit (usually grade G24) provides a rougher surface than round metallic shot, so that the coatings have better adhesion to the steel surface. Acid pickling is often used after blast cleaning to Sa 21/2 to remove final traces of mill scale before galvanizing. Coatings must be applied very quickly after the surface preparation to avoid rust reforming and the requirement for reblasting. Paint coatings for structural steel Paint provides a barrier coating to prevent corrosion and is made up of pigment (for colour and protection), binder (for formation of the coating film) and solvent (to allow application of the paint before it evaporates and the paint hardens). When first applied, the paint forms a wet film thickness which can be measured and the dry film thickness (DFT – which is normally the specified element) can be predicted when the percentage volume of solids in the paint is known. Primers are normally classified on their protective pigment (e.g. zinc phosphate primer). Intermediate (which build the coating thickness) and finish coats are usually classified on their binders (e.g. epoxies, vinyls, urethanes, etc.). Shop primers (with a DFT of 15–25 mm) can be applied before fabrication but these only provide a couple of weeks’ worth of protection. Zinc rich primers generally perform best. Application of paint can be by brush, roller, air spray and airless spray – the latter is the most common in the UK. Application can be done on site or in the shop and where the steel is to be exposed, the method of application should be chosen for practicality and the surface finish. Shop applied coatings tend to need touching up on site if they are damaged in transit. 244 Structural Engineer’s Pocket Book Metallic coatings for structural steel De-greased, blast cleaned (generally Sa 21/2) and then acid pickled steel is dipped into a flux agent and then into a bath of molten zinc. The zinc reacts with the surface of the steel, forming alloys and as the steel is lifted out a layer of pure zinc is deposited on outer surface of the alloys. The zinc coating is chemically bonded to the steel and is sacrificial. The Galvanizers’ Association can provide details of galvanizing baths around the country, but the average bath size is about 10 m long 1.2 m wide 2 m deep. The largest baths available in 2002 in the UK are 21 m 1.5 m 2.4 m and 7.6 m 2.1 m 3 m. The heat can cause distortions in fabricated, asymmetric or welded elements. Galvanizing is typically 85–140 mm thick and should be carried out to BS EN ISO 1461 and 14713. Paint coatings can be applied on top of the galvanizing for aesthetic or durability reasons and an etch primer is normally required to ensure that the paint properly adheres to the galvanizing. Hot dip galvanizing Thermal spray Degreased and blast cleaned (generally Sa 3) steel is sprayed with molten particles of aluminium or zinc. The coating is particulate and the pores normally need to be sealed with an organic sealant in order to prevent rust staining. Metal sprayed coatings are mechanically bonded to the steel and work partly by anodic protection and partly by barrier protection. There are no limits on the size of elements which can be coated and there are no distortion problems. Thermal spray is typically 150–200 mm thick in aluminium, 100–150 mm thick in zinc and should be carried out to BS EN 22063 and BS EN ISO 14713. Paint coatings can be applied for aesthetic or durability reasons. Bi-metallic corrosion issues should be considered when selecting fixings for aluminium sprayed elements in damp or external environments. Weathering steel Weathering steels are high strength, low alloy, weldable structural steels which form a protective rust coating in air that reaches a critical level within 2–5 years and prevents further corrosion. Cor-ten is the Corus proprietary brand of weathering steel, which has material properties comparable to S355, but the relevant material standard is BS EN 10 155. To optimize the use of weathering steel, avoid contact with absorbent surfaces (e.g. concrete), prolonged wetting (e.g. north faces of buildings in the UK), burial in soils, contact with dissimilar metals and exposure to aggressive environments. Even if these conditions are met, rust staining can still affect adjacent materials during the first few years. Weathering bolts (ASTM A325, Type 3 or Cor-ten X) must be used for bolted connections. Standard black bolts should not be used as the zinc coating will be quickly consumed and the fastener corroded. Normal welding techniques can be used. Stainless steel Stainless steel is the most corrosion resistant of all the steels due to the presence of chromium in its alloys. The surface of the steel forms a self-healing invisible oxide layer which prevents ongoing corrosion and so the surface must be kept clean and exposed to provide the oxygen required to maintain the corrosion resistance. Stainless steel is resistant to most things, but special precautions should be taken in chlorinated environments. Alloying elements are added in different percentages to alter the durability properties: SS 304 18% Cr, 10% Ni Used for general cladding, brick support angles, etc. SS 409 11% Cr Sometimes used for lintels SS 316 17% Cr, 12% Ni, 2.5% Mo Used in medium marine/aggressive environments SS Duplex 2205 22% Cr, 5.5% Ni, 3% Mo Used in extreme marine and industrial environments Structural Steel 245 Summary of methods of fire protection System Typical thickness2 for 60 mins protection Advantages Disadvantages Boards Up to 4 hours’ protection. Most popular system in the UK 25–30 mm Clean ‘boxed in’ appearance; dry application; factory quality boards; needs no steel surface preparation High cost; complex fitting around details; slow to apply Vermiculite concrete spray Up to 4 hours’ protection. Second most popular system in the UK 20 mm Cheap; easy on complex junctions; needs no steel surface preparation; often boards used on columns, with spray on the beams Poor appearance; messy application needs screening; the wet trade will affect following trades; compatibility with corrosion protection needs to be checked Intumescent paint Maximum 2 hours’ protection. Charring starts at 200–250 C 1–4 mm1 Good aesthetic; shows off form of steel; easy to cover complex details; can be applied in shop or on site High cost; not suited to all environments; short periods of resistance; soft, thick, easily damaged coatings; difficult to get a really high quality finish; compatibility with corrosion protection needs to be checked Flexible blanket Cheap alternative to sprays 20–30 mm Low cost; dry fixing Not good aesthetics Concrete encasement Generally only used when durability is a requirement 25–50 mm Provides resistance to abrasion, impact, corrosion and weather exposure Expensive; time consuming; heavy; large thickness required Concrete filled columns Used for up to 2 hoursprotection or to reduce intumescent paint thickness on hollow sections – Takes up less plan area; acts as permanent shutter; good durability No data for CHS posts; minimum section size which can be protected 140 140SHS; expensive Water filled columns Columns interconnected to allow convection cooling. Only used if no other option – Long periods of fire resistance Expensive; lots of maintenance required to control water purity and chemical content Block filled column webs Up to 30 minutes protection – Reduced cost; less plan area; good durability Limited protection times; not advised for steel in partition walls NOTES: 1. Coating thickness specified on the basis of the sections’ dimensions and the number of sides that will be exposed to fire. 2. Castellated beams need about 20% more fire protection than is calculated for the basic parent material. 246 Structural Engineer’s Pocket Book Preliminary sizing of steel elements Typical span/depth ratios Element Typical span (L) m Beam depth Primary beams/trusses (heavy point loads) Secondary beams/trusses (distributed loads) Transfer beams/trusses carrying floors Castellated beams Plate girders Vierendeel girders 4–12 4–20 6–30 4–12 10–30 6–18 L/10–15 L/15–25 L/10 L/10–15 L/10–12 L/8–10 Parallel chord roof trusses Pitched roof trusses Light roof beams Conventional lattice roof girders Space frames (allow for l/250 pre-camber) 10–100 8–20 6–60 5–20 10–100 L/12–20 L/5–10 L/18–30 L/12–15 L/15–30 Hot rolled universal column single storey 2–8 multi-storey 2–4 single storey 2–8 multi-storey 2–4 4–10 9–60 L/20–25 L/7–18 L/20–35 L/7– 28 L/20–25 L/35–40 Hollow section column Lattice column Portal leg and rafter (haunch depth <0.11) Preliminary sizing Beams There are no shortcuts. Deflection will tend to govern long spans, while shear will govern short spans with heavy loading. Plate girders or trusses are used when the loading is beyond the capacity of rolled sections. Columns – typical maximum column section size for braced frames 203 UC Buildings 2 to 3 storeys high and spans up to 7 m. 254 UC Buildings up to 5 storeys high. 305 UC Buildings up to 8 storeys high or supports for low rise buildings with long spans. 354 UC Buildings from 8 to 12 storeys high. Columns – enhanced loads for preliminary axial design An enhanced axial load for columns subject to out of balance loads can be used for preliminary design: Top storey: Intermediate storey: Total axial load þ 4Y Total axial load þ 2Y Y þ 2X X YþX X Where X X and Y Y are the net axial load differences in each direction. Trusses with parallel chord Axial force in chord, F ¼ Mapplied =d where d is the distance between the chord centroids. P Ac d2=4 where Ac is the area of each chord. Itruss ¼ For equal chords this can be simplified to Itruss ¼ Ac d2=2: Structural Steel 247 Portal frames The Institution of Structural Engineers’ Grey Book for steel design gives the following preliminary method for sizing plastic portal frames with the following assumptions: . Plastic hinges are formed at the eaves (in the stanchion) and near the apex, therefore . . . . Class 1 sections as defined in BS 5950 should be used. Moment at the end of the haunch is 0.87Mp. Wind loading does not control the design. Stability of the frame should be checked separately. Load, W ¼ vertical rafter load per metre run. r h L Horizontal base reaction, H ¼ HFRWL 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 0.20 2.0 1.5 1.0 Span/eaves height (L/h) Rise/span (r/L) 0.15 0.10 0.05 0 0.06 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.76 HFR Horizontal force factor for stanchion base Design moment for rafter, Mp rafter ¼ MPRWL2 Also consider the high axial force which will be in the rafter and design for combined axial and bending! 248 Structural Engineer’s Pocket Book 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 10.0 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.7 5.5 5.0 Span/eaves height (L/h) 0.20 Rise/span (r /L) 0.15 0.10 0.05 0 0.015 0.020 0.025 0.030 0.035 0.040 0.045 MPR rafter ratio Design moment for stanchion, Mp 2 stanchion ¼ MPLWL 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 10.0 Span/eaves height (L /h) 0.20 Rise/span (r /L) 0.15 0.10 0.05 0 0.03 0.04 0.05 0.06 MPL stanchion ratio Source: IStructE (2002). 0.07 0.08 Structural Steel 249 Steel design to BS 5950 BS 5950: Part 1 was written to allow designers to reduce conservatism in steel design. The resulting choice and complication of the available design methods has meant that sections are mainly designed using software or the SCI Blue Book. As the code is very detailed, the information about BS 5950 has been significantly summarized – covering only grade S275 steelwork and using the code’s conservative design methods. Partial safety factors Load combination Load type Dead Imposed Dead and imposed 1.4 or 1.0 1.6 Dead and wind 1.4 or 1.0 – Dead and wind and imposed 1.2 1.2 Dead and crane loads 1.4 – Dead and imposed and crane loads 1.2 Crane V ¼ 1.4 Wind Crane loads Earth and water pressures – – 1.4 1.4 – – 1.2 – – – V ¼ 1.6 H ¼ 1.6 V and H ¼ 1.4 V ¼ 1.4 H ¼ 1.2 V and H ¼ 1.4 – Crane H ¼ 1.2 Dead and wind and crane loads 1.2 – 1.2 1.2 – Forces due to temperature change – 1.2 – – – Exceptional snow load due to drifting – 1.05 – – – Source: BS 5950: Part 1: 2000. 250 Structural Engineer’s Pocket Book Selected mild steel design strengths Steel grade Steel thickness less than or equal to mm Design strength, py N/mm2 S275 16 40 63 275 265 255 S355 16 40 63 355 345 335 Generally it is more economic to use S275 where it is required in small quantities (less than 40 tonnes), where deflection instead of strength limits design, or for members such as nominal ties where the extra strength is not required. In other cases it is more economical to consider S355. Ductility and steel grading In addition to the strength of the material, steel must be specified for a suitable ductility to avoid brittle fracture, which is controlled by the minimum service temperature, the thickness of steel, the steel grade, the type of detail and the stress and strain levels. Ductility is measured by the Charpy V notch test. In the UK the minimum service temperature expected to occur over the design life of the structure should be taken as 5 C for internal steelwork or 15 C for external steelwork. For steelwork in cold stores or cold climates appropriate lower temperatures should be selected. Tables 4, 5, 6 and 7 in BS 5950 give the detailed method for selection of the appropriate steel grade. Steel grading has become more important now that the UK construction industry is using more imported steel. The latest British Standard has revised the notation used to describe the grades of steel. The equivalent grades are set out below: Current grading references BS 5950: Part 1: 2000 and BS EN 100 25: 1993 Grade Charpy test temperature C Steel use Superseded grading references* BS 5950: Part 1: 1990 and BS 4360: 1990 Max steel thickness mm Grade Charpy test temperature C Steel use Max steel thickness mm <100 >100 N/mm2 N/mm2 S275 Untested Internal only 25 43 A Untested S275 JR Room temp. 20 C Internal only 30 43 B Room temp. 20 C S275 J0 0 C Internal External 65 54 43 C 0 C Internal External 94 78 43 D S275 J2 20 C 20 C Internal 50 25 External 30 15 Internal 50 25 External 30 15 Internal External n/a 80 60 40 Internal External n/a n/a n/a 90 * Where the superseded equivalent for grades S355 and S460 are Grades 50 and 55 respectively. Source: BS 5950: Part 1: 2000. Structural Steel 251 Section classification and local buckling Sections are classified by BS 5950 depending on how their cross section behaves under compressive load. Structural sections in thinner plate will tend to buckle locally and this reduces the overall compressive strength of the section and means that the section cannot achieve its full plastic moment capacity. Sections with tall webs tend to be slender under axial compression, while cross sections with wide out-stand flanges tend to be slender in bending. Combined bending and compression can change the classification of a cross section to slender, when that cross section might not be slender under either bending or compression when applied independently. For plastic design, the designer must therefore establish the classification of a section (for the given loading conditions) in order to select the appropriate design method from those available in BS 5950. For calculations without capacity tables or computer packages, this can mean many design iterations. BS 5950 has four types of section classification: Class 1: Class 2: Class 3: Class 4: Plastic Cross sections with plastic hinge rotation capacity. Compact Cross sections with plastic moment capacity. Semi-compact Cross sections in which the stress at the extreme compression fibre can reach the design strength, but the plastic moment capacity cannot be developed. Slender Cross sections in which it is necessary to make explicit allowance for the effects of local buckling. Tables 11 and 12 in BS 5950 classify different hot rolled and fabricated sections based on the limiting width to thickness ratios for each section class. None of the UB, UC, RSJ or PFC sections are slender in pure bending. Under pure axial compression, none of the UC, RSJ or PFC sections are slender, but some UB and hollow sections can be: UB SHS amd RHS (hot rolled) CHS Where D ¼ overall depth, pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi e ¼ 275=Py . Slender if d/t > 40e Slender if d/t > 40e Slender if D/t > 80e2 t ¼ plate thickness, d ¼ web depth, py ¼ design strength, For simplicity only design methods for Class 1 and 2 sections are covered in this book. Source: BS 5950: Part 1: 2000. 252 Structural Engineer’s Pocket Book Tension members Bolted connections: Pt ¼ (Ae 0.5a2) py Welded connections: Pt ¼ (Ae 0.3a2) py If a2 ¼ Ag a1 where Ag is the gross section area, Ae is the effective area (which is the net area multiplied by 1.2 for S275 steel, 1.1 for S355 or 1.0 for S460) and a1 is the area of the connected part (web or flange, etc.). Flexural members Shear capacity, Pv Pv ¼ 0.6py Av Where Av is the shear area, which should be taken as: tD AD=ðD þ BÞ t (D T ) 0.6A 0.9A for rolled I sections (loaded parallel to the web) and rolled T sections for rectangular hollow sections for welded T sections for circular hollow sections solid bars and plates t ¼ web thickness, A ¼ cross sectional area, D ¼ overall depth, B ¼ overall breadth, T ¼ flange thickness. If d=t > 70 for a rolled section, or >62 for a welded section, shear buckling must be allowed for (see BS 5950: clause 4.4.5). Source: BS 5950: Part 1: 2000. Structural Steel 253 Moment capacity MC The basic moment capacity (Mc) depends on the provision of full lateral restraint and the interaction of shear and bending stresses. Mc is limited to 1.2py Z to avoid irreversible deformation under serviceability loads. Full lateral restraint can be assumed if the construction fixed to the compression flange is capable of resisting not less than 2.5% of the maximum compression force in the flange, distributed uniformly along the length of the flange. Moment capacity (Mc) is generally the controlling capacity for class 1 and 2 sections in the following cases: . . . . Bending about the minor axis. CHS, SHS or small solid circular or square bars. RHS in some cases given in clause 4.3.6.1 of BS 5950. UB, UC, RSJ, PFC, SHS or RHS if < 34 for S275 steel and < 30 for S355 steel in Class 1 and 2 sections, where ¼ LE =r Low shear (Fv < 0.6Pv) Mc ¼ pyS High shear (Fv > 0.6P v) Mc ¼ py (S Where ¼ 2 PFvv Pv. 1 2 rSn) and Sv ¼ the plastic modulus of the shear area used to calculate Lateral torsional buckling capacity Mb Lateral torsional buckling (LTB) occurs in tall sections or long beams in bending if not enough restraint is provided to the compression flange. Instability of the compression flange results in buckling of the beam, preventing the section from developing its full plastic capacity, Mc. The reduced bending moment capacity, Mb, depends on the slenderness of the section, LT. For Class 1 and 2 sections, LT ¼ . A simplified and conservative method of calculating Mb for rolled sections uses D=T and LT to determine an ultimate bending stress pb (from the following graph) where Mb ¼ pbSx for Class 1 and 2 sections. Source: BS 5950: Part 1: 2000. 254 Structural Engineer’s Pocket Book Ultimate bending strengths for rolled sections, pb 270 260 250 240 230 220 Ultimate bending stress, pb (N/mm2) 210 200 190 D = 5 T 180 170 160 150 140 10 130 120 110 100 15 90 80 20 70 25 60 30 35 40 45 50 50 40 25 50 75 100 125 150 175 Slenderness (Le/ry) 200 225 250 Structural Steel 255 Compression members The compression capacity of Class 1 and 2 sections can be calculated as Pc ¼ Agpc, where Ag is the gross area of the section and pc can be estimated depending on the expected buckling axis and the section type for steel of 40 mm thickness. Strut curve for value of pc Type of section Axis of buckling x–x y–y Hot finished structural hollow section a a Rolled I section a b Rolled H section b c Round, square or flat bar b b Rolled angle, channel or T section/paired rolled sections/compound rolled sections Any axis: c Ultimate compression stresses for rolled sections, pc Ultimate compression stresses for rolled sections, pc 280 260 240 Ultimate compressive stress, pc (N/mm2) 220 200 c 180 b a Strut curve 160 140 120 100 80 60 40 20 0 50 100 150 200 250 Slenderness (Le/ry) 300 256 Structural Engineer’s Pocket Book Combined bending and compression Although each section should have its classification checked for combined bending and axial compression, the capacities from the previous tables can be checked against the following simplified relationship for section Classes 1 and 2: My F Mx þ < 1:0 þ P Mcx or Mb Mcy Section 4.8 in BS 5950 should be referred to in detail for all the relevant checks. Structural Steel 257 Connections Welded connections W W The resultant 2of combined longitudinal and transverse forces should be checked: FL 2 FT þ < 1:0 : PL PT Ultimate fillet weld capacities for S275 elements joined at 90 Leg length s mm Throat thickness a ¼ 0.7s mm Longitudinal capacity* PL ¼ pw kN/mm Transverse capacity* L ¼ pwaK kN/mm 4 6 8 12 2.8 4.2 5.6 8.4 0.616 0.924 1.232 1.848 0.770 1.155 1.540 2.310 * Based on values for S275, pw ¼ 220 N/mm2 and K ¼ 1.25. 258 Structural Engineer’s Pocket Book Bolted connections Limiting bolt spacings 1.25D 2.5D 1.25D 2.5D 1.25D Rolled, machine cut or flame cut, sawn or planed edge. Direct shear W W Single shear W W Double shear Simple moment connection bolt groups e P F1 F2 F3 X4 X3 X2 X1 F4 X3 X2 X1 X4 P Mcap ¼ no. rowsx1 of bolts Pt x2i V ¼ Pnt Fn ¼ Pt xnxn 1 Where x1 ¼ max xi and xi ¼ depth from point of rotation to centre of bolt being considered, Pt is the tension capacity of the bolts, n is the number of bolts, V is the shear on each bolt and F is the tension in each bolt. This is a simplified analysis which assumes that the bolt furthest from the point of rotation carries the most load. As the connection elements are likely to be flexible, this is unlikely to be the case; however, more complicated analysis requires a computer or standard tables. Bolt capacity checks For bolts in shear or tension see the following tabulated values. For bolts in shear and tension check: ðFv =Pv Þ þ ðFt =Pt Þ 1:4 where F indicates the factored design load and P indicates the ultimate bolt capacity. Structural Steel 259 Selected ultimate bolt capacities for non-pre-loaded ordinary bolts in S275 steel Diameter of bolt, f mm Tensile Tension Shear stress capacity capacity area kN Single Double mm2 kN kN Grade 4.6 6 20.1 8 36.6 10 58 12 84.3 16 157 20 245 24 353 30 561 3.9 7.0 11.1 16.2 30.1 47.0 67.8 107.7 3.2 5.9 9.3 13.5 25.1 39.2 56.5 89.8 Grade 8.8 6 20.1 8 36.6 10 58 12 84.3 16 157 20 245 24 353 30 561 9.0 16.4 26.0 37.8 70.3 109.8 158.1 251.3 7.5 13.7 21.8 31.6 58.9 91.9 132.4 210.4 Bearing capacity for end distance ¼ 2f kN Thickness of steel passed through mm 5 6 6.4 11.7 18.6 27.0 50.2 78.4 113.0 179.5 13.8 18.4 23.0 27.6 36.8 46.0 55.2 69.0 15.1 27.5 43.5 63.2 117.8 183.8 264.8 420.8 13.8 18.4 23.0 27.6 36.8 46.0 55.2 69.0 8 10 12 15 20 16.6 22.1 27.6 33.1 22.1 29.4 36.8 44.2 27.6 36.8 46.0 55.2 33.1 44.2 55.2 66.2 44.2 58.9 73.6 88.3 55.2 73.6 92.0 110.4 66.2 88.3 110.4 132.5 82.8 110.4 138.0 165.6 41.4 55.2 69.0 82.8 110.4 138.0 165.6 207.0 55.2 73.6 92.0 110.4 147.2 184.0 220.8 276.0 6.6 22.1 27.6 33.1 22.1 29.4 36.8 44.2 27.6 36.8 46.0 55.2 33.1 44.2 55.2 66.2 44.2 58.9 73.6 88.3 55.2 73.6 92.0 110.4 66.2 88.3 110.4 132.5 82.8 110.4 138.0 165.6 41.4 55.2 69.0 82.8 110.4 138.0 165.6 207.0 55.2 73.6 92.0 110.4 147.2 184.0 220.8 276.0 NOTES: 2 mm clearance holes for f < 24 or 3 mm clearance holes for f < 24. . Tabulated tension capacities are nominal tension capacity ¼ 0.8A p which accounts for prying forces. t t . Bearing values shown in bold are less than the single shear capacity of the bolt. . Bearing values shown in italic are less than the double shear capacity of the bolt. . Multiply tabulated bearing values by 0.7 if oversized or short slotted holes are used. . . . Multiply tabulated bearing values by 0.5 if kidney shaped or long slotted holes are used. Shear capacity should be reduced for large packing, grip lengths or long joints. 260 Structural Engineer’s Pocket Book Selected ultimate bolt capacities for non-pre-loaded countersunk bolts in S275 steel Diameter of bolt, f mm Tensile Tension Shear stress capacity capacity area kN Single Double mm2 kN kN Grade 4.6 6 20.1 8 36.6 10 58 12 84.3 16 157 20 245 24 353 3.9 7.0 11.1 16.2 30.1 47.0 67.8 3.2 5.9 9.3 13.5 25.1 39.2 56.5 Grade 8.8 6 20.1 8 36.6 10 58 12 84.3 16 157 20 245 24 353 9.0 16.4 26.0 37.8 70.3 109.8 158.1 7.5 13.7 21.8 31.6 58.9 91.9 132.4 Bearing capacity for end distance ¼ 2f kN Thickness of steel passed through (mm) 5 6 8 10 12 15 20 6.4 11.7 18.6 27.0 50.2 78.4 113.0 8.6 – – – – – – 11.3 12.9 – – – – – 16.8 20.2 21.9 – – – – 22.4 27.6 31.1 34.5 – – – 27.9 35.0 40.3 45.5 55.2 62.1 – 36.2 46.0 54.1 62.1 77.3 89.7 85.6 50.0 64.4 77.1 89.7 114.1 135.7 140.8 15.1 27.5 43.5 63.2 117.8 183.8 264.8 8.6 – – – – – – 11.3 12.9 – – – – – 16.8 20.2 21.9 – – – – 22.4 27.6 31.1 34.5 – – – 27.9 35.0 40.3 45.5 55.2 62.1 – 36.2 46.0 54.1 62.1 77.3 89.7 85.6 50.0 64.4 77.1 89.7 114.1 135.7 140.8 NOTES: . Values are omitted from the table where the bolt head is too deep to be countersunk into the thickness of the plate. . 2 mm clearance holes for f <24 or 3 mm clearance holes for f <24. . Tabulated tension capacities are nominal tension capacity ¼ 0.8A p which accounts for prying forces. t t . Bearing values shown in bold are less than the single shear capacity of the bolt. . Bearing values shown in italic are less than the double shear capacity of the bolt. . . . Multiply tabulated bearing values by 0.7 if oversized or short slotted holes are used. Multiply tabulated bearing values by 0.5 if kidney shaped or long slotted holes are used. Shear capacity should be reduced for large packing, grip lengths or long joints. Structural Steel 261 Steel design to BS 449 BS 449: Part 2 is the ‘old’ steel design code issued in 1969 but it is (with amendments) still current. The code is based on elastic bending and working stresses and is very simple to use. It is therefore invaluable for preliminary design, for simple steel elements and for checking existing structures. It is normal to compare the applied and allowable stresses. BS 449 refers to the old steel grades where Grade 43 is S275, Grade 50 is S355 and Grade 55 is S460. Notation for BS 449: Part 2 Stress subscripts Symbols f P l/r D t Applied stress Permissible stress Slenderness ratio Overall section depth Flange thickness c or bc t or bt q b e Compression or bending compression Tension or bending tension Shear Bearing Equivalent Allowable stresses The allowable stresses may be exceeded by 25% where the member has to resist an increase in stress which is solely due to wind forces – provided that the stresses in the section before considering wind are within the basic allowable limits. Applied stresses are calculated using the gross elastic properties of the section, Z or A, where appropriate. Allowable stress in axial tension Pt Form Steel grade Sections, bars, plates, wide flats and hollow sections 43 (S275) Source: BS 449: Part 2: 1969. Thickness of steel mm Pt N/mm2 t 40 170 40 < t 100 155 262 Structural Engineer’s Pocket Book Maximum allowable bending stresses Pbc or Pbt Form Steel grade Thickness of steel mm Pbc or Pbt N/mm2 Sections, bars, plates, wide flats and hollow sections Compound beams – hot rolled sections with additional plates Double channel sections acting as an I beam 43 (S275) t 40 180 40 < t 100 165 Plate girders 43 (S275) 170 155 Slab bases All steels t 40 40 < t 100 185 Upstand webs or flanges in compression have a reduced capacity and need to be checked in accordance with clause 20, BS 449. These tabulated values of Pbc can be used only where full lateral restraint is provided, where bending is about the minor axis or for hollow sections in bending. Source: BS 449: Part 2: Table 2: 1969. Structural Steel 263 Allowable compressive bending stresses The maximum allowable bending stress is reduced as the slenderness increases, to allow for the effects of buckling. The reduced allowable bending stress, Pbc, can be obtained from the following graph from the ratio of depth of section to thickness of flange (D/T ) and the slenderness ð ¼ Le =rÞ: 180 170 160 Allowable compressive bending stress, P bc (N/mm2) 150 140 D =5 T 130 120 110 100 10 90 80 15 70 20 60 25 50 30 40 35 40 45 50 30 25 50 75 100 125 150 175 200 225 250 275 Slenderness (le /ry) 264 Structural Engineer’s Pocket Book Allowable compressive stresses For uncased compression members, allowable compressive stresses must be reduced by 10% for thick steel sections: if t > 40 mm for Grade 43 (S275), t > 63 mm for Grade 50 (S355) and t > 25 mm for Grade 55 (S460). The allowable axial stress, Pc, reduces as the slenderness of the element increases as shown in the following chart: 180 160 140 Allowable compressive stress, Pc (N/mm2) 120 100 80 60 40 20 0 50 100 150 200 250 300 350 Structural Steel 265 Allowable average shear stress Pv in unstiffened webs Form Steel grade Thickness mm Pv* N/mm2 Sections, bars, plates, wide flats and hollow sections 43 (S275) d 40 40 < d 100 d 63 63 < d 100 d 25 110 100 140 130 170 50 (S355) 55 (S460) * See Table 12 in BS 449: Part 2 for allowable average shear stress in stiffened webs. Section capacity checks Combined bending and axial load Compression: Tension: fbc fc fbcx þ y 1:0 þ Pc Pbcx Pbcy ft fbt 1:0 þ Pt Pbt and fbc fbcx þ y 1:0 Pbcx Pbcy Combined bending and shear 2 p 2 p 2 þ 3fq2 Þ or fe ¼ ðfbc fe ¼ ðfbt þ 3fq2 Þ and fe < Pe and ðfbc =Po Þ2 þ fq0 =P0q 1:25 Where fe is the equivalent stress, fq0 is the average shear stress in the web, Po is defined in BS 449 subclause 20 item 2b iii and Pq0 is defined in clause 23. From BS 449: Table 1, the allowable equivalent stress Pe ¼ 250 N/mm2 for Grade 43 (S275) steel < 40 mm thick. Combined bending, shear and bearing p 2 p 2 fe ¼ ðfbt þ fb2 þ fbt fb þ 3fq2 Þ or fe ¼ ðfbc þ fb2 þ fbc fb þ 3fq2 Þ and 2 0 0 2 fbc =Po þ fq =Pq þ fcw =Pcw 1:25 Source: BS 449: Part 2: 1969. fe < Pe and 266 Structural Engineer’s Pocket Book Connections Selected fillet weld capacities for Grade 43 (S275) steel Leg length s mm Throat thickness a = 0.7s mm Weld capacity* kN/mm 4 6 8 12 2.8 4.2 5.6 8.4 0.32 0.48 0.64 0.97 * When a weld is subject to a combination of stresses, the combined effect should be checked using the same checks as used for combined loads on sections to BS 449. Selected full penetration butt weld capacities for Grade 43 (S275) steel Thickness mm Shear capacity kN/mm Tension or compression capacity* kN/mm 6 15 20 30 0.60 1.50 2.00 3.00 0.93 2.33 3.10 4.65 * When a weld is subject to a combination of stresses, the combined effect should be checked using the same checks as used for combined loads on sections to BS 449. Source: BS 449: Part 2: 1969. Structural Steel 267 Allowable stresses in non-pre-loaded bolts Description Bolt grade Axial tension N/mm2 Shear N/mm2 Bearing N/mm2 Close tolerance and turned bolts 4.6 8.8 120 280 100 230 300 350 Bolts in clearance holes 4.6 8.8 120 280 80 187 250 350 Allowable stresses on connected parts of bolted connections (N/mm2) Description Allowable stresses on connected parts for different steel grades N/mm2 43 (S275) 50 (S355) 55 (S460) Close tolerance and turned bolts 300 420 480 Bolts in clearance holes 250 350 400 Source: BS 449: Part 2: 1969. 268 Structural Engineer’s Pocket Book Selected working load bolt capacities for non-pre-loaded ordinary bolts in grade 43 (S275) steel Diameter of bolt, f mm Tensile Tension Shear stress capacity capacity area kN Single Double mm2 kN kN Bearing capacity for end distance ¼ 2f kN 5 6 8 10 12 6 8 10 12 16 20 24 20.1 36.6 58 84.3 157 245 353 1.9 3.5 5.6 8.1 15.1 23.5 33.9 1.6 2.9 4.6 6.7 12.6 19.6 28.2 3.2 5.9 9.3 13.5 25.1 39.2 56.5 7.5 10.0 12.5 15.0 20.0 25.0 30.0 9.0 12.0 15.0 18.0 24.0 30.0 36.0 12.0 16.0 20.0 24.0 32.0 40.0 48.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 18.0 24.0 30.0 36.0 48.0 60.0 72.0 30 561 53.9 44.9 89.8 37.5 45.0 60.0 75.0 90.0 112.5 150.0 6 8 10 12 16 20 20.1 36.6 58 84.3 157 245 4.5 8.2 13.0 18.9 35.2 54.9 3.8 6.8 10.8 15.8 29.4 45.8 7.5 13.7 21.7 31.5 58.7 91.6 7.5 10.0 12.5 15.0 20.0 25.0 24 30 353 561 79.1 125.7 66.0 104.9 132.0 209.8 Thickness of steel passed through 15 20 Grade 4.6 22.5 30.0 30.0 40.0 37.5 50.0 45.0 60.0 60.0 80.0 75.0 100.0 90.0 120.0 Grade 8.8 9.0 12.0 15.0 18.0 24.0 30.0 12.0 16.0 20.0 24.0 32.0 40.0 15.0 20.0 25.0 30.0 40.0 50.0 18.0 24.0 30.0 36.0 48.0 60.0 22.5 30.0 30.0 40.0 37.5 50.0 45.0 60.0 60.0 80.0 75.0 100.0 30.0 36.0 48.0 60.0 72.0 90.0 120.0 37.5 45.0 60.0 75.0 90.0 112.5 150.0 NOTES: . 2 mm clearance holes for f < 24 or 3 mm clearance holes for f < 24. . Bearing values shown in bold are less than the single shear capacity of the bolt. . Bearing values shown in italic are less than the double shear capacity of the bolt. . Multiply tabulated bearing values by 0.7 if oversized or short slotted holes are used. . Multiply tabulated bearing values by 0.5 if kidney shaped or long slotted holes are used. . Shear capacity should be reduced for large packing, grip lengths or long joints. Bolted connection capacity check for combined tension and shear f t fs þ 1:4 Pt Ps Structural Steel 269 Stainless steel to BS 5950 Stainless steels are a family of corrosion and heat resistant steels containing a minimum of 10.5% chromium which results in the formation of a very thin self-healing transparent skin of chromium oxide – which is described as a passive layer. Alloy proportions can be varied to produce different grades of material with differing strength and corrosion properties. The stability of the passive layer depends on the alloy composition. There are five basic groups: austenitic, ferritic, duplex, martensitic and precipitation hardened. Of these, only austenitic and Duplex are really suitable for structural use. Austenitic Austenitic is the most widely used for structural applications and contains 17–18% chromium, 8–11% nickel and sometimes molybdenum. Austenitic stainless steel has good corrosion resistance, high ductility and can be readily cold formed or welded. Commonly used alloys are 304L (European grade 1.4301) and 316L (European grade 1.4401). Duplex Duplex stainless steels are so named because they share the strength and corrosion resistance properties of both the austenitic and ferritic grades. They typically contain 21–26% chromium, 4–8% nickel and 0.1–4.5% molybdenum. These steels are readily weldable but are not so easily cold rolled. Duplex stainless steel is normally used where an element is under high stress in a severely corrosive environment. A commonly used alloy is Duplex 2205 (European grade 1.44062). 270 Structural Engineer’s Pocket Book Material properties The material properties vary between cast, hot rolled and cold rolled elements. Density 78–80 kN/m3 Tensile strength 200–450 N/mm2 0.2% proof stress depending on grade. Poisson’s ratio 0.3 Modulus of elasticity E varies with the stress in the section and the direction of the stresses. As the stress increases, the stiffness decreases and therefore deflection calculations must be done on the basis of the secant modulus. Shear modulus 76.9 kN/mm2 Linear coefficient of thermal expansion 17 10 6/ C for 304L (1.4301) 16.5 10 6/ C for 316L (1.4401) 13 10 6/ C for Duplex 2205 (1.4462) Ductility Stainless steel is much tougher than mild steel and so BS 5950 does not apply any limit on the thickness of stainless steel sections as it does for mild steel. Structural Steel 271 Elastic properties of stainless steel alloys for design The secant modulus, Es ¼ Esi ¼ E m 1þk ðEs1 þ Es2 Þ , where 2 f1 or 2 Py where i = 1 or 2, k ¼ 0:002E=Py and m is a constant. Values of the secant modulus are calculated below for different stress ratios ðfi =Py Þ Values of secant modulus for selected stainless steel alloys for structural design Stress Secant modulus ratio* fi Py kN/mm2 304L 316L Duplex 2205 Longitudinal Transverse Longitudinal Transverse Longitudinal Transverse 0.0 200 200 190 195 200 205 0.2 200 200 190 195 200 205 0.3 199 200 190 195 199 204 0.4 197 200 188 195 196 200 0.5 191 198 184 193 189 194 0.6 176 191 174 189 179 183 0.7 152 173 154 174 165 168 * Where i ¼ 1 or 2 for the applied stress in the tension and compression flanges respectively. Typical stock stainless steel sections There is no UK-based manufacturer of stainless steel and so all stainless steel sections are imported. Two importers who will send out information on the sections they produce are Valbruna and IMS Group. The sections available are limited. IMS has a larger range including hot rolled equal angles (from 20 20 3 up to 100 100 10), unequal angles (20 10 3 up to 200 100 13), I beams (80 46 up to 400 180), H beams (50 50 up to 300 300), channels (20 10 up to 400 110) and tees (20 20 3 up to 120 120 13) in 1.4301 and 1.4571. Valbruna has a smaller selection of plate, bars and angles in 1.4301 and 1.4404. Source: Nickel Development Institute (1994). 272 Structural Engineer’s Pocket Book Durability and fire resistance Suggested grades of stainless steel for different atmospheric conditions Stainless steel grade Location Rural Urban Industrial Marine Low Med High Low Med High Low Med High Low Med High 304L 3 3 3 3 3 (3) (3) (3) X 3 (3) X O O O O 3 3 3 3 (3) 3 3 (3) O O O O O O O O 3 O O 3 (1.4301) 316L (1.4401) Duplex 2205 (1.4462) Where: 3 ¼ optimum specification, (3) ¼ may require additional protection, X ¼ unsuitable, O ¼ overspecified. Note that this table does not apply to chlorinated environments which are very corrosive to stainless steel. Grade 304L (1.4301) can tarnish and is generally only used where aesthetics are not important; however, marine Grade 316L (1.4401) will maintain a shiny surface finish. Corrosion mechanisms Durability can be reduced by heat treatment and welding. The surface of the steel forms a self-healing invisible oxide layer which prevents ongoing corrosion and so the surface must be kept clean and exposed to provide the oxygen required to maintain the corrosion resistance. Pitting Mostly results in the staining of architectural components and is not normally a structural problem. However, chloride attack can cause pitting which can cause cracking and eventual failure. Alloys rich in molybdenum should be used to resist chloride attack. Crevice corrosion nuts and washers. Chloride attack and lack of oxygen in small crevices, e.g. between Bi-metallic effects The larger the cathode, the greater the rate of attack. Mild steel bolts in a stainless steel assembly would be subject to very aggressive attack. Austenitic grades typically only react with copper to produce an unsightly white powder, with little structural effect. Prevent bi-metallic contact by using paint or tape to exclude water as well as using isolation gaskets, nylon/Teflon bushes and washers. Fire resistance Stainless steels retain more of their strength and stiffness than mild steels in fire conditions, but typically as stainless steel structure is normally exposed, its fire resistance generally needs to be calculated as part of a fire engineered scheme. Source: Nickel Development Institute (1994). Structural Steel 273 Preliminary sizing Assume a reduced Young’s modulus depending on how heavily stressed the section will be and assume an approximate value of maximum bending stress for working loads of 130 N/mm2. A section size can then be selected for checking to BS 5950. Stainless steel design to BS 5950: Part 1 The design is based on ultimate loads calculated on the same partial safety factors as for mild steel. Ultimate mechanical properties for stainless steel design to BS 5950 Alloy type Steel European Minimum Ultimate Minimum desig- grade 0.2% tensile elongation nation (UK grade) proof strength after stress N/mm2 fracture N/mm2 1 Basic austenitic X5CrNi 304L 18-9 (1.4301) Molybdenum X2CrNiMo 316L austenitic2 17-12-2 (1.4401) Duplex X2CrNi Duplex MoN 2205 22-5-3 (1.4462) % 210 520–720 45 220 520–670 40 460 640–840 20 NOTES: 1. Most commonly used for structural purposes. 2. Widely used in more corrosive situations. The alloys listed in the table above are low carbon alloys which provide good corrosion resistance after welding and fabrication. As for mild steel, the element cross section must be classified to BS 5950: Part 1 in order to establish the appropriate design method. Generally this method is as given for mild steels; however, as there are few standard section shapes, the classification and design methods can be laborious. Source: Nickel Development Institute (1994). 274 Structural Engineer’s Pocket Book Connections Bolted and welded connections can be used. Design data for fillet and butt welds requires detailed information about which particular welding method is to be used. The information about bolted connections is more general. Bolted connections Requirements for stainless steel fasteners are set out in BS EN ISO 3506 which split fixings into three groups: A = Austenitic, F = Ferritic and C = Martensitic. Grade A fasteners are normally used for structural applications. Grade A2 is equivalent to Grade 304L (1.4301) with a 0.2% proof stress of 210 N/mm2 and Grade A4 is equivalent to Grade 316L (1.4401) with a 0.2% proof stress of 450 N/mm2. There are three further property classes within Grade A: 50, 70 and 80 to BS EN ISO 3506. An approximate ultimate bearing strength for connected parts can be taken as 460 N/mm2 for preliminary sizing. Ultimate stress values for bolted connection design Grade A property class Shear strength* Bearing strength* Tensile strength* N/mm2 N/mm2 N/mm2 50 140 70 (most common) 80 510 210 310 820 450 380 1000 560 * These values are appropriate with bolt diameters less than M24 and bolts less than 8 diameters long. Sources: Nickel Development Institute (1994). % $ & $ \ # <= ; ' [ #%#= [ [ [ [ [ =<= ###] % >< ` ]#== [ =%== >" $ ) [ * $ # #%= [ * _ ~ Q % %> [ [ >$ %]< $ Q `[ }[ { \ >== \ %= " { % [{$> #] [{$> % $ = { a < a #" * a #= a % $ %] > = "; . . . . . . \ [ [ [ =# ? 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