MECH 260: Mechanics of Materials Topic 1: Forces, Deformation, and stress Assistant Prof. Mauricio Ponga Department of Mechanical Engineering, UBC August 2021 1 Force, Deformation, Stress and Strain Suggested Reading & Practice: 1-Beer and Johnston, Mechanics of Materials, 8th edition: Chapter 1: pages 1-35. 2-Problems: Chapter 1, problems 3, 7, 17, 25, 29, 37, 48, 52 All pictures are reproduced with permission from correspond to the book MoM by Beer et al., 8th edition McGrawl-Hill Education. They Force, Deformation, Stress and Strain Outline: 1- Concept of Force. 2- Deformation/Displacements. 3- Review of Statics 4- Free-body diagrams (FBD). 5- Concept of Stress 6- Concept of Strain All pictures are reproduced with permission from correspond to the book MoM by Beer et al., 8th edition McGrawl-Hill Education. They Why Mechanics of Materials? • The main objective of the study of the mechanics of materials is to provide the future engineer with the means of analyzing and designing various machines and load bearing structures. • Both the analysis and design of a given structure involve the determination of forces, stresses and displacements and strains. This topic is devoted to these concepts. Team work! What is a force? (Widely used term) ! What is a displacement? (Widely used term) ! What is a stress? (Engineering terms) " What is a strain? (Engineering terms) " Instructor’s job is to facilitate the tools and instruments to the students Instructor Students • • • • Future engineers should be able to understand and apply these concepts! Force concept • Two or more objects, they interact with each other. This interaction is manifested as a FORCE between two objects. When the interaction ceases, the two object do not experience any forces. • • • There are two type of forces, surface and body forces. Surface forces appear at the surfaces of bodies. Examples are friction force, pressure forces, etc. Most of the forces in Mechanics of Materials are of this type. Body forces are related to the mass of a body, with the mots famous body force being the gravity. Unless otherwise specified we will neglect body forces. Force concept and laws First and second law • Forces have to be described by their intensity (magnitude) and direction. Forces are denoted using vectors. A vector is denoted by a bold greek letter. • • Forces obey Newton’s laws. First law: A particle will conserve its state of rest or motion if the force is zero. • Second law: F = ma (notice the bold symbols showing the vectors). • Third law: A force comes with a reaction force in a way they have the same magnitude, and opposite direction. Third law and its consequences Deformation and Displacements Force Structure • Materials deform upon the application of forces, in order to generate a system of internal forces to compensate the external force. • Structures are designing to work under safe conditions for the system of forces during the service of it. Displacement Reference configuration Deformed configuration Deformation: the process of changing in shape and/or distorting, especially through the application of forces. Deformation and Displacements • Notice that the deformation is manifested by changing the length and shape . These are the effects of the force. Reference configuration Deformation of the body Deformed configuration Displacements Reference configuration Reference system Displacement Deformed configuration Let the point in the reference configuration be denoted by Let the point in the deformed configuration be denoted by Then, the displacement is defined as . Using a Cartesian triad, we can compute the displacement as , , and . , and , Forces in Statics •The structure is designed to support a 30 kN load •The structure consists of a boom AB and rod BC joined by pins (zero moment connections) at the junctions and supports •Perform a static analysis to determine the reaction forces at the supports and the internal force in each structural member Forces in Statics Free-body diagram: The structure is removed from its constrains and we show their forces. Forces in Statics Free body diagram for rod AB Forces in Statics Forces in Statics What is the nature of the forces acting on the boom structure? Will the boom resist safely this forces? Need to compute stresses in the rods. Force in Statics Example application: Pratt bridge truss For the bridge in the figure, obtain the forces acting on the bars and the reactions forces. Compute the stresses if the area is A=5.87 in2 Forces in Statics FyAB F AB FxAB αABC F AC Individual rods have to satisfy equilibrium ∑ Fx = 0, ∑ Fy = 0 ∑ Fx = 0, F AC + FxAB = 0 ∑ Fy = 0, R A + FyAB = 0 RA Results: F AB has the opposite direction. Forces in Statics FyAB = RA F AB FxAB = F AC αABC RA F AC Individual rods have to satisfy equilibrium ∑ Fx = 0, ∑ Fy = 0 ∑ Fx = 0, F AC + FxAB = 0 ∑ Fy = 0, R A + FyAB = 0 Forces in Statics Keep cutting the structure and perform equilibrium F BC = 80 F AC F CE = F CA F BD F AB F BE F BC = 80 Forces in Statics Keep cutting the structure and perform equilibrium F BD F BE F AB F BC = 80 Forces in Statics Keep cutting the structure and perform equilibrium Normal stresses The resultant of the internal forces for an axially loaded member is normal to a section cut perpendicular to the member axis. The force intensity on that section is defined as the normal stress. Normal stresses Analyze the nature of the stresses in the Pratt bridge. Shearing stresses Forces P and P’ are applied transversely to the member AB. Corresponding internal forces act in the plane of section C and are called shearing forces. The resultant of the internal shear force distribution is defined as the shear of the section and is equal to the load P. The corresponding average shear stress is, Shearing stresses Single shear Bolt subjected to single shear Force is distributed in the cross-section. Double shear Bolt subjected to double shear Force is distributed in two cross-sections. Bearing stresses in Connections Bolts, rivets, and pins create stresses on the points of contact or bearing surfaces of the members they connect. The resultant of the force distribution on the surface is equal and opposite to the force exerted on the pin. Stress analysis and design example Rod and Boom normal stress Would like to determine the stresses in the members and connections of the structure shown. Stress analysis and design example Rod and Boom normal stress Stress analysis and design example Pin shearing stress Stress analysis and design example Pin shearing stress Stress analysis and design example Pin shearing stress Stresses components Normal stresses Shearing stresses Stresses in arbitrary planes Stress state and components of the stress Stresses in arbitrary planes Stress state and components of the stress From the previous analysis it is evident that the component of the stress will depend on the specific plane that we “virtually cut” the material. Thus, the character of the stress components —normal or shearing stresses— give only partial information. However, the stress state — imposed due to the external loads— remains the same! The physical interpretation of this statement is that values of interest, such as maximum (minimum) normal stresses, and maximum (minimum) shearing stresses at a point remain unchanged. We just need to find the location (point and plane) where these happen. Stresses in arbitrary planes Stress state and components of the stress Normal and shearing stresses on an oblique plane Stress tensor under general conditions Stress tensor and its components Stress tensor under general conditions Stress tensor and its components P3 y ΔF y ΔVzy ΔVxy P1 z P2 x Exercise: Virtually cut the body with a plane parallel to z and sketch the forces and area for that cut. What are the resultant stresses? Stress tensor under general conditions Stress tensor and its components σxx τxy τxz σij = τyx σyy τyz τzx τzy σzz Cauchy stress tensor (Force per unit Area). i, j=1,2,3. The tensor is represented with an array of nine scalars, in a matrix form. The first line denote the force intensity when we cut along the x-direction, The second when we cut along the y-direction and, The third one when we cut along the z-direction. Normal stresses are placed in the diagonal of the matrix, while shearing stresses are placed in the off-diagonal terms. Units: [σij = force⋅length-2 =N/m2 =Pa] Stress tensor under general conditions Stress tensor and its components σxx τxy τxz σij = τyx σyy τyz τzx τzy σzz Analyze how many components are independent: (Analyze equilibrium of moments) Stress tensor under general conditions Stress tensor and its components σxx τxy τxz σij = τSym yx σyy τyz τzx τzy σzz Six independent components σxx τxy τxz σij = τxy σyy τyz τxz τyz σzz Stress tensor under general conditions Stress tensor and its components in 2D σxx τxy σij = τ σ [ xy yy] Three independent components Some questions remain to be answered: 1- How one can determine the maximum (minimum) normal stresses? 2- How one can determine the max (min) shearing stresses? 3- On which planes and directions these max (min) stresses act? We will postpone the answers for later (Topic #6 and #7). We will focus on understanding single stress components. Factor and Margin of Safety Structural members or machines must be designed such that the working stresses are less than the ultimate strength of the material. Factor of safety considerations: • uncertainty in material properties • uncertainty of loadings • uncertainty of analyses • number of loading cycles • types of failure • maintenance requirements and deterioration effects • importance of member to integrity of whole structure • risk to life and property • influence on machine function FS = Factor of Safety FS = σY Yield stress = > 1 to be safe σall allowable stress Yield stress = σY (Material property) allowable stress = max (σ) in structure MS = Margin of Safety σY − 1 = FS − 1 σall MS > 0 to be safe MS = Factor and Margin of Safety Application: Obtain the Factor and Margin of Safety (FS and MS, respectively) for the boom structure analyzed in the previous slides. Assume the structure is made of Aluminum 2024 T4 with σY = 250 MPa of yield strength.