R&D Rostock MAIN SPECIFICATION S88_2100KW_60HZ_80M_STV_GL0304IIA MAIN SPECIFICATION S88, 60 Hz Standard Temperature Version 80 m, Tubular Tower Suzlon Energy GmbH August-Bebel-Str. 10 D-18055 Rostock Prepared: Anja Meyer Owned: 08.12.2005 Reviewed: 08.12.2005 Ralf Frank Archived: 08.12.2005 Approved: Anja Meyer Silvia Schuhmann 08.12.2005 Thorsten Spehr Released: 12.12.2005 Wolfgang Conrad 12.12.2005 Document Code: Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 1/12 R&D Rostock MAIN SPECIFICATION S88_2100KW_60HZ_80M_STV_GL0304IIA Table of Content Document Information ....................................................................................... 3 1 1.1 1.2 1.3 1.4 Main subject of the document ....................................................................................... 3 Main user ................................................................................................................... 3 Field of application ...................................................................................................... 3 After document revisions / Owner and Distributor ........................................................... 3 2 Revision chart / List of changes ........................................................................... 3 3 Main Specification .............................................................................................. 4 Illustration ................................................................................................................. 5 Main Data .................................................................................................................. 6 Main Frame ................................................................................................................ 6 Rotor ......................................................................................................................... 6 Rotor Blades............................................................................................................... 6 Pitch System .............................................................................................................. 7 Hub ........................................................................................................................... 7 Rotor Shaft................................................................................................................. 7 Main Bearing .............................................................................................................. 7 Main Bearing Housing .................................................................................................. 7 Gearbox ..................................................................................................................... 7 Oil Pump .................................................................................................................... 8 Mechanical Brake ........................................................................................................ 8 Hydraulic Power Unit for Mechanical Brake ..................................................................... 8 Coupling .................................................................................................................... 8 Generator System ....................................................................................................... 9 Yaw System – Bearing ................................................................................................. 9 Yaw System – Yaw Gear and Motors ............................................................................ 10 Tower ...................................................................................................................... 10 Wind Turbine Main Panel / CPU panel........................................................................... 10 Operational Parameters ............................................................................................. 10 Electrical Grid Connection........................................................................................... 11 Power Factor Compensation........................................................................................ 11 Climate and Site Conditions ........................................................................................ 12 Power Curve / Acoustic Emission ................................................................................. 12 Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 2/12 MAIN SPECIFICATION R&D Rostock S88_2100KW_60HZ_80M_STV_GL0304IIA 1 Document Information 1.1 Main subject of the document To give to potential customers, project developers, bankers, authorities and other parties an overview of the technical data of this machine. 1.2 Main user Sales/Marketing 1.3 Field of application Only for SUZLON S88, 2100 kW, 60 Hz, tubular tower with 80 m hub height, standard temperature version, certified according to GL0304IIa. 1.4 After document revisions / Owner and Distributor Revisions will be distributed by Technical Support Cell, Rostock 2 Revision chart / List of changes Revision 2.0 Page / No. Chapters Name / Date PZI / 29.08.2005 23-26 3.0 10 / 19b BKO / 05.12.2005 Change aspect and/or values -Power and sound chapters seperated from Main Specification Start wind changed from 3m/s to 4m/s according to GL-certification. Re-start changed into 23 6/1 Rotational speed changed into 15,0-17,6 6/ 3 Rotor speed changed into 15,4 Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 3/12 R&D Rostock MAIN SPECIFICATION S88_2100KW_60HZ_80M_STV_GL0304IIA 3 Main Specification The Turbine is designed according to SUZLON Energy Ltd. specifications. SUZLON Energy Ltd. reserves the right to change specifications without prior notice. Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 4/12 MAIN SPECIFICATION R&D Rostock 0 S88_2100KW_60HZ_80M_STV_GL0304IIA Illustration Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 5/12 MAIN SPECIFICATION R&D Rostock 1 S88_2100KW_60HZ_80M_STV_GL0304IIA Main Data Nominal Power 2,100 kW Rotor diameter 88 m Swept area 6,082 m2 Hub height Including 1 m foundation height: Foundation top equal to ground level: 80 m 79 m Rotational speed 2 3 4 15.0 – 17.6 rpm Main Frame Type description Cast box frame Material EN-GJS-400-18U-LT Corrosion protection Corrosion proof painting Rotor Number of blades 3 Rotor conus angle 5.0° Rotor diameter 88 m Swept area 6,082 m2 Rotor speed (at rated power) 15.4 rpm Tip speed (at rated power) 72.0 m/s Rotor shaft tilt 4° Power regulation Pitch / SUZLON FLEXISLIP SYSTEM Rotor orientation Upwind Rotor Blades Type description AE 42 Blade length 42,5 m Material Fibre glass / epoxy Type of rotor air brake Pitch / Full blade Blade profiles TU Delft family Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 6/12 MAIN SPECIFICATION R&D Rostock 5 6 7 8 9 10 S88_2100KW_60HZ_80M_STV_GL0304IIA Pitch System Type description Electrical Drives 1 electric motor with gearbox and electrical brake per blade Backup system 1 battery set per blade Pitch angle range 90° Pitch speed 0.1 - 8 °/s Hub Type description Cast spherical hub Material EN-GJS-400-18U-LT Corrosion protection Corrosion proof painting Rotor Shaft Type description Forged shaft and flange Material 42CrMoS4 Corrosion protection Corrosion proof painting Main Bearing Type description Spherical roller bearing Number of 1 Main Bearing Housing Type description Cast housing, foot flanged Material EN-GJS-400-18U-LT Number of 1 Gearbox Type description 1 planetary stage / 2 helical stages Gear house material Cast Ratio 1:118.1 Mechanical power 2,200 kW Shaft seals Maintenance-free labyrinth Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 7/12 MAIN SPECIFICATION R&D Rostock 11 S88_2100KW_60HZ_80M_STV_GL0304IIA Oil Pump Voltage 12 13 14 3 x 600 V (phase to phase) Mechanical Brake (for maintenance purposes only) Type description Hydraulic disc brake, activated by hydraulic pressure and mechanical rotor lock, activated by hydraulic pressure Brake disc Steel, mounted on high speed shaft Number of callipers 1 Hydraulic Power Unit for Mechanical Brake Voltage 3 x 600 V (phase to phase) Maximum operation pressure 80 bar Oil capacity 4.5 ltr. Coupling Type description Flexible coupling Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 8/12 MAIN SPECIFICATION R&D Rostock 15 S88_2100KW_60HZ_80M_STV_GL0304IIA Generator System Type description Single fed induction generator with slip-rings, variable rotor resistance via SUZLON-FLEXI-SLIP-System Rated power 2,100 kW Voltage stator 600 V (phase to phase) Frequency 60 Hz Number of poles 4 Synchronous speed 1,800 rpm Speed at rated power and shortcut rotor 1,812 rpm Operation speed range with SUZLON-FLEXISLIP 1,800 – 2,100 rpm Speed range for constant power with SUZLON-FLEXI-SLIP 1,836 – 2,100 rpm Reference speed SUZLONFLEXI-SLIP 1,860 rpm Max. rotor slip 16,7% Power factor 0.92 (uncompensated) Nominal current 2,190 A Coupling stator Delta Coupling rotor Star Enclosure (Generator) IP54 Enclosure (Slipring-unit) IP23 Insulation class Class H SUZLON-FLEXI-SLIP rated power 60 kW SUZLON-FLEXI-SLIP peak power 300 kW 16 Yaw System – Bearing Type description Slide bearing with gear ring, automatic greasing system Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 9/12 MAIN SPECIFICATION R&D Rostock 17 18 19a 19b S88_2100KW_60HZ_80M_STV_GL0304IIA Yaw System – Yaw Gear and Motors Type description Electrical motor with brake, gearbox and pinion Number of units 3 Yaw speed 27,4 °/min Voltage 3 x 600 V (phase to phase) Tower Material Welded steel plate Corrosion protection Double corrosion proof painting inside, triple corrosion proof painting outside Access conditions Internal, safety harness, ladder, elevator optional Wind Turbine Main Panel / CPU panel Voltage 3 x 600 V (phase to phase) Frequency 60 Hz Cut-in system Soft-starters using thyristors Operational Parameters Start wind 4 m/s Stop wind 25 m/s Re-start wind speed after over wind 23 m/s Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 10/12 MAIN SPECIFICATION R&D Rostock 20 S88_2100KW_60HZ_80M_STV_GL0304IIA Electrical Grid Connection Maximum voltage increase continuous +10% Maximum voltage decrease continuous -10% Frequency variations continuous -6% to +5% Extreme frequency increase in 0.2 sec. +6% Extreme frequency decrease in 0.9 sec. -6% Maximum asymmetric current 5% of nominal current Maximum asymmetric voltage (phase to ground) for 60 sec. 2% Maximum short circuit current 27 kA at 600 V (phase to phase) Turbine will shut down immediately when parameters above are exceeded Switch off time due to main switch 100 ms Required transformer data 21 - Transformer connection Delta-Wye N5 - Nominal apparent power 2500 kVa - Nominal winding ratio xx kV/ 0,69 kV +- 5% - Reactance 6% - No load losses about 2500 W - Full load losses about 26500 W Power Factor Compensation Type Switched capacitor banks Voltage 3 * 600 V Capacity 14 * 68.1 kvar Power factor Adjustable via software, default value = 1,0 Range 0.99 lagging to 0.99 leading Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 11/12 MAIN SPECIFICATION R&D Rostock 22 S88_2100KW_60HZ_80M_STV_GL0304IIA Climate and Site Conditions regarding structural design: Wind Class IIa, according to GL Wind Guidelines 1.0, Edition 2003, supplemented by GL Wind Guidelines 1.1, Edition 2004 Design life time 20 years Temperature range for operation -10°C .. +40°C Temperature range for structure -20°C .. +50°C A-factor 9.59 m/s Form factor, c 2.0 Annual average wind speed 8.5 m/s Vertical wind shear exponent 0.2 Extreme wind speed 42.5 m/s Survival wind speed 59.5 m/s Automatic stop limit 25 m/s Characteristic turbulence intensity 18.0% acc. to IEC 61400-1 (15 m/s) 1.225 kg/m3 Air density Ice/snow on blades (for calculation of structural Yes design) 23 Power Curve / Acoustic Emission See separate documentation Revision 3.0 Prepared AME Approved TSP Released WCO 08.12.2005 08.12.2005 12.12.2005 12.12.2005 Filename main specification_s882100kw-60hz-80mstv_rev3.0 Securitycode 2 12/12