1 Pipe wall thickness calculation according ASME B31.3 [1] Data Pipe (CS) material (Note 0) Weld joint type (Note1) dn = Nominal diameter Design pressure P= Design temperature temp = Corrosion allowance TC = Thread (Yes/No) Thread = 1.-Pipe exterior diameter de = Pipe_Imp_CS_Dext_dn dn = 2 in de = #VALUE! mm A 53 Gr. B 2.-Material allowable stress ASME B31.1,Table A-1 (sheet 3) s allow = 130.3 MPa S 2 1.03 260 1.59 Yes in MPa ºC mm Select welding type from data validation list S Seamless pipe ERW Elecric Resisitance Welded pipe EFW Electric FusionWelded pipe FBW Furnace Butt Welded pipe Note 2 Nominal diameter from drop down list Note 3 Basic alowable stresses in tension for metals Material allowable stress interpolated for the temperature "t", from sheet: 3.- B31.3_Table A-1 Note 4 Quality factor "E" is determined from Table A-1B, (Sheet 3) (Note 4) Basic thickness P⋅d e t basic = Eq . (3 a) 2⋅[ σ⋅E+P⋅Y ] Y: coefficient from Table 304.1.1 Note 1 (Note 3) Material: A 53 Gr. B and a longitudinal weld type: S ASME B31.3, Tabla A-1B gives E= 1 (3a of ASME B31.3 paragraph 304.1.2 P: design internal pressure de: pipe exterior diameter s: material allowable stress E: Quality factor Select material from data validation list Data is taken from sheet: 3.- B31.3_Table A-1 The selected material must be able to produce valid answers in the points: 3.-Material allowable stress 4.- Quality factor "E" for the given longitudinal weld type 5.- "Y" coefficient for equation (3a) 3.- Quality factor "E" for the given longitudinal weld type 1.-Basic thickness (Internal pressure design thickness) The basic thickness " tbasic " is calculated according equation tbasic: design thickness by pressure Note 0 (Sheet 4) 5.- "y" coefficient for equation (3a) Tabla 304.1.1 should be used for t < d/6 d= #VALUE! mm d/6 = #VALUE! mm #VALUE! ASME 304.1.1-304.2.1, Table 304.1.1. gives for: (Note 5) material type: Ferritic_steel [mm] [Mpa gauge] and Temperature: 260 [mm] [MPa] [-] "y coefficient" y= [-] 6.- Basic thickness acc. B31.3 (3a) tbasic = P * de / ( 2* (st,max * E + P* Y) ) 0.4 (Sheet 5) P= de = 1.03 MPa #VALUE! mm st,max = E= y= 130.3 1 0.4 MPa - tbasic = from sheet 4.- Tabla A-1B, for the selected material and weld joint type. ºC Note 5 "y" coeficient of Eq. 3a is determined by interpolation from Table 304.1.1, for the selected material and temperature (sheet 5. y coefficient). Available VBA function: y_ferritic_t Note 6 Use any consistent set uf units t basic = P⋅d e 2⋅[ σ⋅E+P⋅Y ] Eq . (3 a) #VALUE! mm 2 7. Thread depth Thread = For dn = NT = TD = (Note 7) Other check Yes 2 11.5 1.91 in threads/inch mm a.- Nominal thickness tnom = #VALUE! b.- Worst case of nominal thickness tnom:WC = tnom * 0.875 8.- Allowances (Over Thickness) tallowances = TC + TD TC = TD = 1.59 1.91 mm mm tallowances = 3.50 mm tnom = #VALUE! mm tnom.WC = #VALUE! mm threads per inch is obtained from Table 2 and the thread heigh from Table 1 of sheet 6. Note 8 Table 2, ASME B1.20.1-1983, gives the number of threads per inch Note 9 For a number of threads per inch NT, Table 1, c.- Basic thickness tbasic = 9.- Schedule selected Sch = 80 Note 7 When thread is to be considered, the number of mm (Note 8) (Nota 9) #VALUE! ASME B1.20.1-198 gives a thread depth TD mm (Note 10) d.- Basic and Allowances thickness tbasicAll = tbasic + tAllowances Note 10 Select a shedule, that with the used nominal diameter, will satisfy the requirements. tbasic = #VALUE! mm tallowances = 3.50 mm tbasicAll = #VALUE! mm 10.- Nominal thickness tnom = dn = Sch = tnom = Pipe_Imp_CS_Thickness_dn_sch 2 80 in #VALUE! mm e.- Requisite 11.- Rated thickness trated = tnom * 0.875 - tAllowances tNom = #VALUE! mm tallowances = trated = 3.50 mm #VALUE! mm tnom.WC >= tBasicAll tnom.WC = #VALUE! mm tbasicAll = #VALUE! mm #VALUE! Dt = #VALUE! mm 12.- Requisite trated >= tBasic trated = #VALUE! mm tBasic = #VALUE! #VALUE! mm Dt = #VALUE! mm 3 Material allowable stress (Note 3) t= 260 °C (For t < 38 °C, the table uses 38 °C) Row = 14 (Selected material) If there is thread, Tables 2 and Tab 3 deliver the depth of thread (Not Table 1 and 2, from sheet 6 From sheet 3 Col_A = Col_B = 7 tA = 8 tB = 260.0 316 Matrix Table_2 Matrix Table_1 °C sA = 130.3 MPa Table_2 Table_ 1 °C sB = 119.3 MPa NPS 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 Threads/in 8 10 12 14 16 18 20 24 8 8 8 8 8 8 8 8 sB + (sA - sB) * (tb - t)/(tb - ta) 130.3 MPa S= S= Factor "E" from sheet 4.- Tabla A-1B, Table A-1B (Note 4) Material Welding type E-factor A 53 S 1 Coeficiente "Y" for the temperature "t" (Note 5) t= 482 Col_A = 1 tA = 482 °C YA = 0.4 Col_B = 2 tB = 510 °C YB = 0.5 3 1 482 1 0.4 0 0.4 0.4 3 2 510 2 0.4 N/A 0.5 0.4 4 4 593 4 0.5 N/A 0.7 0.4 6 5 621 5 0.7 N/A 0.7 0.4 7 Cell storing °C mat. number 1 2 3 4 Austenitic_steel Cast_iron Ferritic_steel Other_ductile_metals 1 Y= Y= 2 (For t < 482 °C, the table uses 482 °C) (For t > 621 °C, the table uses 621 °C) YA + (t - tA) / (tb - tA) * (YB - YA) 0.4 Use of VBA function y= y_ferritic_t(t) 3 566 3 0.4 N/A 0.7 0.4 5 27 27 18 18 14 14 11 1/2 11 1/2 11 1/2 11 1/2 8 8 8 8 8 8 Threads/in H (mm) 27 0.81 18 14 11.5 8 1.22 1.57 1.91 2.75 When thread is to be considered, the number of threads per inch is obtained from Table 2 and the thread heigh from Table 1 of sheet 6. t= y= 482 #VALUE! ºC - 4 Validation list for CS pipes dn in 1/2 3/4 1 1 1/2 2 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Sch 5 10 20 30 40 60 80 100 120 140 160 STD XS XXS Validation list for thread selection Yes No Pag. 1 of 2 Cálculo de espesor de cañería, de acuerdo a ASME B31.3 Datos A 53 Gr. B Material (acero carbono) de la cañería Tipo de soldadura longitudinal (Nota 1) dn = Diámetro nominal Presión de diseño 2 in 2.- Diámetro exterior de la cañería dn = 2 in de = 3.-Esfuerzo admisible para el material (Nota3) ASME B31.1,Table A-1 s allow = 138 (Hoja 3) 2 Mpa 4 80 °C 5 Tolerancia de corrosión TC = 1.59 mm Hilo (Si/No) Hilo = Sí El espesor de diseño por presión "t" se calcula de acuerdo a la ecuación (3a) de ASME B31.3 párrafo 304.1.2 tdis: 2⋅[ σ⋅E + P⋅Y ] 4.- Factor de calidad "E" para la soldadura longitudinal del caso (Nota 4) Material: A 53 Gr. B tipo: #REF! y una soldadura longitudinal La norma ASME B31.3, Tabla A-1B entrega E= (Hoja 1) (3 a) 6 MPa 7 1.-Espesor de diseño por presión t dis = (Nota2) 3 P= P⋅d ext mm 2 temp = Temperatura de diseño #VALUE! 1 #N/A (Hoja4) 5.- Coeficiente "Y" para la ecuación (3a) Tabla 304.1.1 debe ser usada para t < d/6 d= #VALUE! mm espesor de diseño por presión [mm] P: Presión interna de diseño, manométr de: diámetro exterior de la cañería [MPa] ASME 304.1.1-304.2.1, Tabla 304.1.1. entrega para: (Nota 4) [mm] [MPa] [-] [-] Tipo de material: Temperatura: el siguiente "coeficiente Y" Y= 0.4 s: Esfuerzo permitido para el material E: factor de calidad Y: coeficiente de Tabla 304.1.1 d/6 = #VALUE! mm #VALUE! Ferritic_steel 80 8 ºC (Hoja5) En columnas P a W, se pueden ver los pasos del cálculo y las notas. Para ver estas columnas, si están ocultas, hacer click en el signo "+", en la parte superior de la hoja. Las nueve (9) celdas en amarillo son los inputs requeridos. El último input corresponde a la "cédula" que debe ser seleccionada para que el espesor de la cañería sea superior al espesor mínimo requerido calculado en el punto #10. Lista de validación para selección de hilo Para chequeo, ver Hoja 14. Example Ver Hoja 7. Recommended minimum thickness #2.- El diámetro exterior de la cañería se obtiene con la función Para ver hojas escondidas: - Click con botón derecho sobre cualquiera de la lengüetas de la hojas - Click em "Mostrar" (o Unhide) #3.- Sí No #1. ASME B31.3 - 2002 - 1 Ferritic steel Austenitic steel Cast iron Sheet 5 Coefficient Y ASME 304.1.1-304.2.1 Table 304.1.1. For t < d/6 t <= Y= ASME B31.3 # 303. Pressure design of componentes ASME B31.3, #304.1.1, Eq. (2) Equation (3a) of ASME B31.3 paragraph 304.1.2 t: P: dext: s = E: Y: pipe wll thickness (measure or minimum per purchase specification internal design pressure gauge [Pa] Exterior pipe diameter [mm] Stress value for materialfrom Table A-1 [Pa] quality factor from Table A-1A or A-1B coefficient from Table 304.1.1 , valid fo t < dext / 6 Y= t= P⋅d ext d int +2⋅c t ≥ dext / 6 d ext + d int +2⋅c ( 3 a) 2⋅[ σ⋅E+ P⋅Y ] ⟩ or ¿ t < ( d ext / 6 ) ¿ P⋅( d int +2⋅c ) ⟩t= ( 3 b) 2⋅[ σ⋅E− P⋅( 1−Y ) ] ¿ t= ( 3 a) 2⋅[ σ⋅E+ P⋅Y ] ⟩ or ¿ t < ( d ext / 6 ) ¿ P⋅( d int +2⋅c ) ⟩t= ( 3 b) 2⋅[ σ⋅E− P⋅( 1−Y ) ] ¿ Austenitic steel Coefficient Y ASME 304.1.1-304.2.1 Table 304.1.1. 482 0.4 ºC e design of componentes ASME code for pressure piping, B31 ASME B31.3-2002 Chapter 1. Scope and Definitions FSC : D Material = ASTM A 53 Type : F 1 2 3 API 5L ASTM A 53, Type F ASTM A 134 not made from ASTM 285 plate Table A-1. Basic alowable stresses in tension for metals (Page 157 - 161) from ASME B31.3-2002 14 1 Spec & Grade 1 Allowable stress as function of temperature [MPa] 2 Material 2 3 38 3 4 93 4 5 149 5 6 204 6 7 260 7 8 316 8 9 343 9 TEMPERATURE °C 10 11 371 399 10 11 12 427 12 13 454 13 14 482 14 15 510 15 16 538 16 17 566 17 18 593 18 1 A 106 Gr. A 110.3 110.3 110.3 110.3 110.3 102.0 100.0 99.3 73.8 64.1 54.5 44.8 31.0 17.2 11.0 6.9 2 A 106 Gr. B 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A N/A 3 A 106 Gr. C 160.6 160.6 160.6 157.9 148.9 135.8 133.8 132.4 102.0 82.7 N/A N/A N/A N/A N/A N/A 4 A 134 Gr. A 285 Gr. A 103.4 100.7 97.9 94.5 89.6 81.4 80.0 79.3 71.0 62.1 53.8 45.5 N/A N/A N/A N/A 5 A 134 Gr. A 285 Gr. B 115.1 113.1 110.3 106.2 100.7 91.7 90.3 89.6 77.2 66.2 55.8 44.8 N/A N/A N/A N/A 6 A 134 Gr. 285 Gr. B 126.2 126.2 122.0 118.6 111.7 102.0 100.0 99.3 82.7 70.3 57.2 44.8 N/A N/A N/A N/A 7 A 135 Gr. A 110.3 110.3 110.3 110.3 110.3 102.0 100.0 99.3 73.8 64.1 54.5 44.8 31.0 17.2 11.0 6.9 8 A 333 Gr. 6 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A N/A N/A 9 A 334 Gr. 6 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A 10 A 369 Gr. FPA 110.3 110.3 110.3 110.3 110.3 102.0 100.0 99.3 73.8 64.1 54.5 44.8 31.0 17.2 11.0 6.9 11 A 369 Gr. FPB 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A N/A 12 A 53 Gr. Gr. A 110.3 110.3 110.3 110.3 110.3 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 13 A 53 Gr. A 110.3 110.3 110.3 110.3 110.3 102.0 100.0 99.3 73.8 64.1 54.5 44.8 31.0 17.2 11.0 6.9 14 A 53 Gr. B 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A N/A 15 AP5L Gr. A 110.3 110.3 110.3 110.3 110.3 102.0 100.0 99.3 73.8 64.1 54.5 44.8 31.0 17.2 11.0 6.9 16 API5L Gr. A25 Butt weld 103.4 2861.3 1065.2 95.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 17 API5L Gr. A25 Smls 103.4 2861.3 1065.2 95.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 18 API5L Gr. B 137.9 137.9 137.9 137.9 130.3 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 N/A N/A 19 API5L Gr. X42 137.9 137.9 137.9 137.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 API5L Gr. X46 144.8 144.8 144.8 144.8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 21 API5L Gr. X52 151.7 151.7 151.7 151.7 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 22 API5L Gr. X56 1 163.4 3 163.4 4 163.4 5 163.4 6 N/A 7 N/A 8 N/A 9 N/A 10 N/A 11 N/A 12 N/A 13 N/A 14 N/A 15 N/A 16 N/A 17 N/A 18 Type F 2 Allowable stress 14 Table A-1. Basic alowable stresses in tension for metals (Page 157 - 161) from ASME B31.3-2002 ASME B31.3-2002 Table A-1. Basic alowable stresses in tension for metals (Page 157 - 161) Allowable stress as function of temperature [MPa] Material Type F Butt weld Smls A 285 Gr. A A 285 Gr. A 285 Gr. B A 285 Gr. B A 285 Gr. B A 516 Gr. 60 A 515 Gr. 60 A 515 Gr. 61 A 516 Gr. 62 A 516 Gr. 65 A 515 Gr. 65 A 515 Gr. 65 A 516 Gr. 65 A 516 GR. 70 A 515 GR. 70 A 515 GR. 70 A 516 GR. 70 Spec A 53 A 53 A 53 A 106 A106 A106 A 135 A 333 A 334 A 369 A 369 A 381 API 5L API 5L API 5L API 5L API 5L API 5L API 5L API 5L A 134 A 672 A 134 A 672 A 134 A 671 A 671 A 672 A 672 A 671 A 671 A 672 A 672 A 671 A 671 A 672 A 672 Grade Gr. A A B A B C A 6 6 FPA FPB Y35 A A25 A25 B X42 X46 X52 X56 … A45 A 50 CC60 C860 B60 C60 CC65 C865 B65 C65 CC70 CB70 B70 C70 38 110.3 110.3 137.9 110.3 137.9 160.6 110.3 137.9 137.9 110.3 137.9 137.9 110.3 103.4 103.4 137.9 137.9 144.8 151.7 163.4 103.4 103.4 115.1 115.1 126.2 137.9 137.9 137.9 137.9 149.6 149.6 149.6 149.6 159.3 159.3 159.3 159.3 93 110.3 110.3 137.9 110.3 137.9 160.6 110.3 137.9 137.9 110.3 137.9 137.9 110.3 2861.3 2861.3 137.9 137.9 144.8 151.7 163.4 100.7 100.7 113.1 113.1 126.2 134.4 134.4 134.4 134.4 146.9 146.9 146.9 146.9 155.1 155.1 155.1 155.1 149 110.3 110.3 137.9 110.3 137.9 160.6 110.3 137.9 137.9 110.3 137.9 137.9 110.3 1065.2 1065.2 137.9 137.9 144.8 151.7 163.4 97.9 97.9 110.3 110.3 122.0 136.5 136.5 136.5 136.5 142.7 142.7 142.7 142.7 149.6 149.6 149.6 149.6 204 110.3 110.3 137.9 110.3 137.9 157.9 110.3 137.9 137.9 110.3 137.9 137.9 110.3 95.1 95.1 137.9 137.9 144.8 151.7 163.4 94.5 94.5 106.2 106.2 118.6 126.2 126.2 126.2 126.2 137.9 137.9 137.9 137.9 141.3 141.3 141.3 141.3 TEMPERATURE °C 371 399 427 454 482 510 538 566 593 100.0 117.2 100.0 117.2 133.8 100.0 117.2 117.2 100.0 117.2 117.2 100.0 99.3 113.8 99.3 113.8 132.4 99.3 113.8 113.8 99.3 113.8 113.8 99.3 73.8 89.6 73.8 89.6 102.0 73.8 89.6 89.6 73.8 89.6 89.6 73.8 64.1 74.5 64.1 74.5 82.7 64.1 74.5 74.5 64.1 74.5 74.5 64.1 54.5 60.0 54.5 60.0 44.8 44.8 44.8 44.8 31.0 31.0 31.0 31.0 17.2 17.2 17.2 17.2 11.0 6.9 11.0 6.9 54.5 60.0 60.0 54.5 60.0 60.0 54.5 44.8 44.8 44.8 44.8 44.8 44.8 44.8 31.0 31.0 31.0 31.0 31.0 31.0 31.0 17.2 17.2 17.2 17.2 17.2 17.2 17.2 11.0 6.9 11.0 6.9 11.0 6.9 119.3 117.2 113.8 89.6 74.5 60.0 44.8 31.0 17.2 81.4 81.4 91.7 91.7 102.0 108.9 108.9 108.9 108.9 119.3 119.3 119.3 119.3 126.9 126.9 126.9 126.9 80.0 80.0 90.3 90.3 100.0 106.9 106.9 106.9 106.9 117.2 117.2 117.2 117.2 126.2 126.2 126.2 126.2 79.3 79.3 89.6 89.6 99.3 106.2 106.2 106.2 106.2 115.8 115.8 115.8 115.8 102.0 102.0 102.0 102.0 71.0 71.0 77.2 77.2 82.7 89.6 89.6 89.6 89.6 95.8 95.8 95.8 95.8 82.7 82.7 82.7 82.7 62.1 62.1 66.2 66.2 70.3 74.5 74.5 74.5 74.5 78.6 78.6 78.6 78.6 64.1 64.1 64.1 64.1 53.8 53.8 55.8 55.8 57.2 60.0 60.0 60.0 60.0 62.1 62.1 62.1 62.1 44.8 44.8 44.8 44.8 45.5 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 31.0 31.0 31.0 31.0 31.0 17.2 0.0 17.2 11.0 0.0 11.0 6.9 11.0 11.0 11.0 6.9 6.9 6.9 11.0 11.0 11.0 6.9 6.9 6.9 260 110.3 110.3 130.3 110.3 130.3 148.9 110.3 130.3 130.3 110.3 130.3 130.3 110.3 316 343 102.0 119.3 102.0 119.3 135.8 102.0 119.3 119.3 102.0 119.3 119.3 102.0 130.3 89.6 89.6 100.7 100.7 111.7 119.3 119.3 119.3 119.3 130.3 130.3 130.3 130.3 335.8 335.8 335.8 335.8 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 17.2 11.0 11.0 11.0 6.9 6.9 6.9 6.9 ASME B31.3-2002 Table A-1. Basic alowable stresses in tension for metals (Page 157 - 161) Allowable stress as function of temperature [ksi] 1 ksi = Material Type F Butt weld Smls A 285 Gr. A A 285 Gr. A A 285 Gr. B A 285 Gr. B 285 Gr. B A 516 Gr. 60 A 515 Gr. 60 A 515 Gr. 61 A 516 Gr. 62 A 516 Gr. 65 A 515 Gr. 65 A 515 Gr. 65 A 516 Gr. 65 A 516 GR. 70 A 515 GR. 70 A 515 GR. 70 A 516 GR. 70 6.89476 Spec A 53 A 53 A 53 A 106 A106 A106 A 135 A 333 A 334 A 369 A 369 A 381 API 5L API 5L API 5L API 5L API 5L API 5L API 5L API 5L A 134 A 672 A 134 A 672 A 134 A 671 A 671 A 672 A 672 A 671 A 671 A 672 A 672 A 671 A 671 A 672 A 672 Mpa Grade Gr. A A B A B C A 6 6 FPA FPB Y35 A A25 A25 B X42 X46 X52 X56 … A45 A 50 CC60 C860 B60 C60 CC65 C865 B65 C65 CC70 CB70 B70 C70 38 93 149 100 16 16 20 16 20 23.3 16 20 20 16 20 20 16 15 15 20 20 21 22 23.7 15 15 16.7 16.7 18.3 20 20 20 20 21.7 21.7 21.7 21.7 23.1 23.1 23.1 23.1 200 16 16 20 16 20 23.3 16 20 20 16 20 20 16 415 415 20 20 21 22 23.7 14.6 14.6 16.4 16.4 18.3 19.5 19.5 19.5 19.5 21.3 21.3 21.3 21.3 22.5 22.5 22.5 22.5 16 16 20 16 20 23.3 16 20 20 16 20 20 16 154.5 154.5 20 20 21 22 23.7 14.2 14.2 16 16 17.7 19.8 19.8 19.8 19.8 20.7 20.7 20.7 20.7 21.7 21.7 21.7 21.7 300 204 260 316 343 400 16 16 20 16 20 22.9 16 20 20 16 20 20 16 13.8 13.8 20 20 21 22 23.7 13.7 13.7 15.4 15.4 17.2 18.3 18.3 18.3 18.3 20 20 20 20 20.5 20.5 20.5 20.5 500 16 16 18.9 16 18.9 21.6 16 18.9 18.9 16 18.9 18.9 16 c 18.9 v 600 14.8 17.3 14.8 17.3 19.7 14.8 17.3 17.3 14.8 17.3 17.3 14.8 650 TEMPERATURE °C 371 399 Temperature °F 700 750 14.5 17 14.5 17 19.4 14.5 17 17 14.5 17 17 14.5 14.4 16.5 14.4 16.5 19.2 14.4 16.5 16.5 14.4 16.5 16.5 14.4 10.7 13 10.7 13 14.8 10.7 13 13 10.7 13 13 10.7 17.3 17 16.5 13 13 14.6 14.6 16.2 17.3 17.3 17.3 17.3 18.9 18.9 18.9 18.9 48.7 48.7 48.7 48.7 11.8 11.8 13.3 13.3 14.8 15.8 15.8 15.8 15.8 17.3 17.3 17.3 17.3 18.4 18.4 18.4 18.4 11.6 11.6 13.1 13.1 14.5 15.5 15.5 15.5 15.5 17 17 17 17 18.3 18.3 18.3 18.3 11.5 11.5 13 13 14.4 15.4 15.4 15.4 15.4 16.8 16.8 16.8 16.8 14.8 14.8 14.8 14.8 427 454 482 510 538 566 593 800 850 900 950 1000 1050 1100 9.3 10.8 9.3 10.8 12 9.3 10.8 10.8 9.3 10.8 10.8 9.3 7.9 8.7 7.9 8.7 7.9 8.7 8.7 7.9 8.7 8.7 7.9 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 1.6 1.6 - 1 6.5 6.5 6.5 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 1.6 1.6 1.6 1 13 10.8 8.7 6.5 4.5 2.5 - 10.3 10.3 11.2 11.2 12 13 13 13 13 13.9 13.9 13.9 13.9 12 12 12 12 9 9 9.6 9.6 10.2 10.8 10.8 10.8 10.8 11.4 11.4 11.4 11.4 9.3 9.3 9.3 9.3 7.8 7.8 8.1 8.1 8.3 8.7 8.7 8.7 8.7 9 9 9 9 6.5 6.5 6.5 6.5 6.6 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 2.5 1.6 1 2.5 1.6 1 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1 1 1 1 1 1 1 1 1 1 1 1 ASME B31.3-2002 Table A-1. Basic alowable stresses in tension for metals (Page 157 - 1 38 Material A 285 Gr. A A 285 Gr. A Spec A 134 A 672 Grade … A45 to 100 15 15 Butt weld smls API 5L API 5L A25 A25 15 15 A 53 Gr. A 16 A 53 A 106 A 135 A 369 API 5L A A A FPA A 16 16 16 16 16 A 285 Gr. B A 285 Gr. B 285 Gr. B A 134 A 672 A 134 A 50 16.7 16.7 18.3 A 516 Gr. 60 A 515 Gr. 60 A 515 Gr. 61 A 516 Gr. 62 A 671 A 671 A 672 A 672 CC60 C860 B60 C60 20 20 20 20 A 53 A106 A 333 A 334 A 369 A 381 API 5L B B 6 6 FPB Y35 B 20 20 20 20 20 20 20 Type F 100 API 5L API 5L API 5L API 5L X42 X46 X52 X56 20 21 22 23.7 A 516 Gr. 65 A 515 Gr. 65 A 515 Gr. 65 A 516 Gr. 65 A 671 A 671 A 672 A 672 CC65 C865 B65 C65 A 516 GR. 70 A 515 GR. 70 A 515 GR. 70 A 516 GR. 70 A 671 A 671 A 672 A 672 CC70 CB70 B70 C70 23.1 23.1 23.1 23.1 A106 C 23.3 100 21.7 21.7 21.7 21.7 100 API 5L API 5L API 5L API 5L X60 X65 X70 X80 25 25.7 27.3 30 Allowable stress as function of temperature [MPa] 16 1 Spec & Grade 1 A 106 Gr. A A 106 Gr. B A 106 Gr. C A 134 Gr. A 134 Gr. A 134 Gr. A 135 Gr. A A 333 Gr. 6 A 334 Gr. 6 A 369 Gr. FPA A 369 Gr. FPB A 381 Gr. Y35 A 53 Gr. Gr. A A 53 Gr. A A 53 Gr. B A 671 Gr. CC60 A 671 Gr. C860 A 671 Gr. CC65 A 671 Gr. C865 2 Material 2 A 285 Gr. A A 285 Gr. B A 285 Gr. B Type F A 516 Gr. 60 A 515 Gr. 60 A 516 Gr. 65 A 515 Gr. 65 3 38 3 110.3 137.9 160.6 103.4 115.1 126.2 110.3 137.9 137.9 110.3 137.9 137.9 110.3 110.3 137.9 137.9 137.9 149.6 149.6 4 93 4 110.3 137.9 160.6 100.7 113.1 126.2 110.3 137.9 137.9 110.3 137.9 137.9 110.3 110.3 137.9 134.4 134.4 146.9 146.9 5 149 5 110.3 137.9 160.6 97.9 110.3 122.0 110.3 137.9 137.9 110.3 137.9 137.9 110.3 110.3 137.9 136.5 136.5 142.7 142.7 6 204 6 110.3 137.9 157.9 94.5 106.2 118.6 110.3 137.9 137.9 110.3 137.9 137.9 110.3 110.3 137.9 126.2 126.2 137.9 137.9 7 260 7 110.3 130.3 148.9 89.6 100.7 111.7 110.3 130.3 130.3 110.3 130.3 130.3 110.3 110.3 130.3 119.3 119.3 130.3 130.3 8 316 8 102.0 119.3 135.8 81.4 91.7 102.0 102.0 119.3 119.3 102.0 119.3 119.3 N/A 102.0 119.3 108.9 108.9 119.3 119.3 9 343 9 100.0 117.2 133.8 80.0 90.3 100.0 100.0 117.2 117.2 100.0 117.2 117.2 N/A 100.0 117.2 106.9 106.9 117.2 117.2 TEMPERATURE °C 10 11 371 399 10 11 99.3 73.8 113.8 89.6 132.4 102.0 79.3 71.0 89.6 77.2 99.3 82.7 99.3 73.8 113.8 89.6 113.8 89.6 99.3 73.8 113.8 89.6 113.8 89.6 N/A N/A 99.3 73.8 113.8 89.6 106.2 89.6 106.2 89.6 115.8 95.8 115.8 95.8 12 427 12 64.1 74.5 82.7 62.1 66.2 70.3 64.1 74.5 74.5 64.1 74.5 74.5 N/A 64.1 74.5 74.5 74.5 78.6 78.6 13 454 13 54.5 60.0 N/A 53.8 55.8 57.2 54.5 60.0 60.0 54.5 60.0 60.0 N/A 54.5 60.0 60.0 60.0 62.1 62.1 14 482 14 44.8 44.8 N/A 45.5 44.8 44.8 44.8 44.8 44.8 44.8 44.8 44.8 N/A 44.8 44.8 44.8 44.8 44.8 44.8 15 510 15 31.0 31.0 N/A N/A N/A N/A 31.0 31.0 31.0 31.0 31.0 31.0 N/A 31.0 31.0 31.0 31.0 31.0 31.0 16 538 16 17.2 17.2 N/A N/A N/A N/A 17.2 17.2 17.2 17.2 17.2 17.2 N/A 17.2 17.2 17.2 17.2 17.2 17.2 17 566 17 11.0 N/A N/A N/A N/A N/A 11.0 N/A N/A 11.0 N/A N/A N/A 11.0 N/A N/A 11.0 N/A 11.0 18 593 18 6.9 N/A N/A N/A N/A N/A 6.9 N/A N/A 6.9 N/A N/A N/A 6.9 N/A N/A 6.9 N/A 6.9 A 671 Gr. CC70 A 671 Gr. CB70 A 672 Gr. A45 A 672 Gr. A 50 A 672 Gr. B60 A 672 Gr. C60 A 672 Gr. B65 A 672 Gr. C65 A 672 Gr. B70 A 672 Gr. C70 AP5L Gr. A API5L Gr. A25 API5L Gr. A25 API5L Gr. B API5L Gr. X42 API5L Gr. X46 API5L Gr. X52 API5L Gr. X56 1 A 516 GR. 70 A 515 GR. 70 A 285 Gr. A A 285 Gr. B A 515 Gr. 61 A 516 Gr. 62 A 515 Gr. 65 A 516 Gr. 65 A 515 GR. 70 A 516 GR. 70 Butt weld Smls 2 159.3 159.3 103.4 115.1 137.9 137.9 149.6 149.6 159.3 159.3 110.3 103.4 103.4 137.9 137.9 144.8 151.7 163.4 3 155.1 155.1 100.7 113.1 134.4 134.4 146.9 146.9 155.1 155.1 110.3 2861.3 2861.3 137.9 137.9 144.8 151.7 163.4 4 149.6 149.6 97.9 110.3 136.5 136.5 142.7 142.7 149.6 149.6 110.3 1065.2 1065.2 137.9 137.9 144.8 151.7 163.4 5 141.3 141.3 94.5 106.2 126.2 126.2 137.9 137.9 141.3 141.3 110.3 95.1 95.1 137.9 137.9 144.8 151.7 163.4 6 135.8 135.8 89.6 100.7 119.3 119.3 130.3 130.3 135.8 135.8 110.3 N/A N/A 130.3 N/A N/A N/A N/A 7 126.9 126.9 81.4 91.7 108.9 108.9 119.3 119.3 126.9 126.9 102.0 N/A N/A 119.3 N/A N/A N/A N/A 8 126.2 126.2 80.0 90.3 106.9 106.9 117.2 117.2 126.2 126.2 100.0 N/A N/A 117.2 N/A N/A N/A N/A 9 102.0 102.0 79.3 89.6 106.2 106.2 115.8 115.8 102.0 102.0 99.3 N/A N/A 113.8 N/A N/A N/A N/A 10 82.7 82.7 71.0 77.2 89.6 89.6 95.8 95.8 82.7 82.7 73.8 N/A N/A 89.6 N/A N/A N/A N/A 11 64.1 64.1 62.1 66.2 74.5 74.5 78.6 78.6 64.1 64.1 64.1 N/A N/A 74.5 N/A N/A N/A N/A 12 44.8 44.8 53.8 55.8 60.0 60.0 62.1 62.1 44.8 44.8 54.5 N/A N/A 60.0 N/A N/A N/A N/A 13 31.0 31.0 44.8 44.8 44.8 44.8 44.8 44.8 31.0 31.0 44.8 N/A N/A 44.8 N/A N/A N/A N/A 14 17.2 17.2 31.0 31.0 31.0 31.0 31.0 31.0 17.2 17.2 31.0 N/A N/A 31.0 N/A N/A N/A N/A 15 N/A 11.0 17.2 17.2 17.2 17.2 17.2 17.2 11.0 11.0 17.2 N/A N/A 17.2 N/A N/A N/A N/A 16 N/A 6.9 11.0 11.0 11.0 11.0 11.0 11.0 6.9 6.9 11.0 N/A N/A N/A N/A N/A N/A N/A 17 N/A N/A 6.9 6.9 6.9 6.9 6.9 6.9 N/A N/A 6.9 N/A N/A N/A N/A N/A N/A N/A 18 Allowable stress @ 260 1C A 53 Gr. B 130.3 Mpa wable stresses in tension for metals (Page 157 - 161) 93 149 200 14.6 14.6 14.2 14.2 300 204 260 316 343 371 400 13.7 13.7 500 13 13 600 11.8 11.8 650 11.6 11.6 13.8 13.8 - 14.8 14.8 14.8 14.8 14.8 14.5 14.5 14.5 14.5 14.5 415 415 154.5 154.5 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 399 427 454 482 510 538 566 593 750 10.3 10.3 800 9 9 850 7.8 7.8 900 6.6 6.5 950 1000 1050 1100 11.5 11.5 4.5 2.5 1.6 1 14.4 14.4 14.4 14.4 14.4 10.7 10.7 10.7 10.7 10.7 9.3 9.3 9.3 9.3 9.3 7.9 7.9 7.9 7.9 7.9 6.5 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 2.5 1.6 1.6 1.6 1.6 1.6 1 1 1 1 1 700 - 16.4 16.4 18.3 16 16 17.7 15.4 15.4 17.2 14.6 14.6 16.2 13.3 13.3 14.8 13.1 13.1 14.5 13 13 14.4 11.2 11.2 12 9.6 9.6 10.2 8.1 8.1 8.3 6.5 6.5 6.5 - 4.5 2.5 1.6 1 19.5 19.5 19.5 19.5 19.8 19.8 19.8 19.8 18.3 18.3 18.3 18.3 17.3 17.3 17.3 17.3 15.8 15.8 15.8 15.8 15.5 15.5 15.5 15.5 15.4 15.4 15.4 15.4 13 13 13 13 10.8 10.8 10.8 10.8 8.7 8.7 8.7 8.7 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 1.6 1.6 1.6 1 1 1 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18.9 18.9 18.9 18.9 18.9 18.9 18.9 17.3 17.3 17.3 17.3 17.3 17.3 17.3 17 17 17 17 17 17 17 16.5 16.5 16.5 16.5 16.5 16.5 16.5 13 13 13 13 13 13 13 10.8 10.8 10.8 10.8 10.8 10.8 10.8 8.7 8.7 8.7 8.7 8.7 8.7 8.7 6.5 6.5 6.5 6.5 6.5 6.5 6.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 - 200 300 20 21 22 23.7 400 20 21 22 23.7 300 20.7 20.7 20.7 20.7 400 21.3 21.3 21.3 21.3 300 21.7 21.7 21.7 21.7 400 22.5 22.5 22.5 22.5 23.3 23.3 200 200 500 600 650 700 750 700 16.8 16.8 16.8 16.8 750 17 17 17 17 750 800 850 900 950 1000 1050 1100 1050 1100 20 21 22 23.7 500 20 20 20 20 600 18.9 18.9 18.9 18.9 500 650 17.3 17.3 17.3 17.3 20.5 20.5 20.5 20.5 48.7 48.7 48.7 48.7 600 18.4 18.4 18.4 18.4 650 18.3 18.3 18.3 18.3 700 14.8 14.8 14.8 14.8 22.9 21.6 19.7 19.4 19.2 800 13.9 13.9 13.9 13.9 850 11.4 11.4 11.4 11.4 800 12 12 12 12 14.8 900 9 9 9 9 850 9.3 9.3 9.3 9.3 12 - 950 6.5 6.5 6.5 6.5 900 6.5 6.5 6.5 6.5 1000 4.5 4.5 4.5 4.5 950 4.5 4.5 4.5 4.5 2.5 2.5 2.5 2.5 1000 2.5 2.5 2.5 2.5 1.6 1.6 1.6 1050 1.6 1.6 1.6 1 1 1 1100 1 1 1 25 25.7 27.3 30 25 25.7 27.3 30 25 25.7 27.3 30 A 106 A 134 A 135 A 139 A 179 A 333 A 334 A 369 A53 API5L Tabla factor E (Table A-1B) E factor for a given material and welding type Welding type Seamless pipe Electric resistance welded pipe Electric fusion welded pipe, double butt, straight or spiral seam Furnace butt welded S ERW EFW FBW 1 NA NA NA NA NA 0.8 NA NA 0.85 NA NA NA NA 0.8 NA 1 NA NA NA 1 NA NA NA 1 NA NA NA 1 NA NA NA 1 0.85 NA 0.6 1 0.85 0.95 0.6 1 2 Column: 2 3 4 5 Welding type Column number Quality factor for longitudinal weld joint Seamless pipe Elecric Resisitance Welded pipe Electric FusionWelded pipe Furnace Butt Welded pipe Input S ERW EFW FBW Output 1 2 3 4 Welding type from sheet Wall thickness Input: S Output + 1 2 3 4 5 IF(S24=S13,1,IF(AND(S24=S14),2,IF(AND(S24=S15),3,IF(AND(S24=S16,4)))) Column = 2 Output 1 Material Column E-factor A 53 2 1 VLOOKUP(L34,'4.- Tabla A-1B'!K12:O21,'4.- Tabla A-1B'!L23+1,FALSE) Column A-1B) e Welding type double butt, straight or spiral seam . K12:O21 S24=S16,4)))) B'!L23+1,FALSE) 1 2 3 4 5 6 7 8 9 10 Coefficient Y For t < d/6 VBA function y_ferritic t= y= y= t <= Y= ASME 304.1.1-304.2.1 Table 304.1.1. VBA function y_ferritic 482 ºC y_ferritic_t(I24) #VALUE! - 482 0.4 ºC - t= y= y= 496 ºC y_ferritic_t(I24) #VALUE! - t= y= y= 510 ºC y_ferritic_t(I24) #VALUE! - H ASME B1.20.1 83 Table 2. Basic dimensions of American National Standard Taper Pipe Thread Tread Depth: TD ASME B1.20.1-1983 Tabla 2 For a nominal diameter Table 2 gives 2 11.5 in Threads / in Tabla 1 For 11.5 Threads / in Table 2 gives a Height of Sharp V Thread TD = 0.07531 in TD = 1.91 mm NPS 1/16 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 Table 2. Threads/in 27 27 18 18 14 14 11.5 11.5 11.5 11.5 8 8 8 8 8 Table 1 Threads/in 27 18 14 11.5 8 6 8 10 12 14 16 18 20 24 8 8 8 8 8 8 8 8 8 Height of Sharp V Thread H= 0.07531 in H= 1.91 mm Height of Sharp V Thread H= H= 0.10825 2.75 Table 1 Threads/in H (mm) 27 0.814832 18 1.221994 14 1.571244 11.5 1.912874 8 2.74955 in mm H (in) 0.03208 0.04811 0.06186 0.07531 0.10825 tional Standard Taper Pipe Thread H (mm) 0.814832 1.221994 1.571244 1.912874 2.74955 H (in) 0.03208 0.04811 0.06186 0.07531 0.10825 ASTM A106 Minimum wall thickness Eq. (a) ASTM A53 API 5L ASTM A106 1-0.875 0.125 12.5 % Mill tolerance for A 106 Eq. (a) Minimum wall thickness & mill tolerance A 106, App. X2. Minimum wall thickness tmin = tnom * 0.875 Eq. (a) tmin : minimum wall thickness tnom : nominal (average) wall thickness 0.875 : factor from A 103, Table X2.1 0.875: factor from A 53, 13.3 MT = 12.5 ASTM A 106 ASTM A 53 API 5L ASTM A 106, ASTM A 53 and API 5L Table 9.- Tolerances for Wall Thickness Tolerance in percent of specified thickness Mill tolerance MT = 12.5 % mill tolerance wall thickness all thickness % Size (inches) 1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 36" 3.- RECOMMENDATIONS FOR MINIMUM THICKNESSES CARBON STEEL STAINLESS STEEL API RP14E CORPORATE INCL. API RP14E CORPORATE 1.5mm CA Min Sch Min Thk Min Sch Min Thk Min Sch Min Thk mm mm mm Sch 160 4.78 Sch 80 or XS 3.73 Sch 80S 3.73 Sch 160 5.56 Sch 80 or XS 3.91 Sch 80S 3.91 Sch 80 4.55 Sch 80 or XS 4.55 Sch 80S 4.55 Sch 80 5.08 Sch 80 or XS 5.08 Sch 80S 5.08 Sch 80 5.54 Sch 80 or XS 5.54 Sch 80S 5.54 Sch 80 7.62 Sch 80 or XS 7.62 Sch 40S 7.62 Sch 40 or STD 6.02 Sch 40S 6.02 Sch 40 or STD 7.11 Sch 10S 7.11 Sch 20 6.35 Sch 10S 3.76 Sch 20 6.35 Sch 10S 4.19 Sch 20 6.35 Sch 10S 4.57 Sch 20 7.92 Sch 10S 4.78 Sch 20 7.92 Sch 10S 4.78 Sch 20 9.53 Sch 10S 4.78 Sch 20 or STD 9.53 Sch 10S 5.54 Sch 20 or STD 6.35 Sch 10S 6.35 Sch 20 or STD 9.53 Sch 10S 6.35 Sch 20 or XS 12.7 Sch 10 7.92 Sch 20 or XS 12.7 Sch 10 7.92 Sch 20 or XS 12.7 Sch 10 7.92 Sch 20 or XS 12.7 Sch 10 7.92 Mechanical Strength Requirement Min Thk mm 1 1 1.5 1.5 1.5 1.5 2 2 2.5 3 3.5 3.5 4 4.5 5 5.5 5.5 6 7 7.5 7.5 ASME B36.10M SCHEDULE / IDENTIFICATION Size 1/2" 3/4" 1" 1.5" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48" Size 1/2" 3/4" 1" 1.5" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" dext Sch 60 0 0 0 0 0 0 0 0 10.31 12.7 14.27 15.09 16.66 19.05 20.62 22.23 24.61 0 0 0 0 0 0 Sch 80 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 15.09 17.48 19.05 21.44 23.83 26.19 28.58 30.96 0 0 0 0 0 0 Sch 100 0 0 0 0 0 0 0 0 15.09 18.26 21.44 23.83 26.19 29.36 32.54 34.93 38.89 0 0 0 0 0 0 Sch 120 0 0 0 0 0 0 11.13 14.27 18.26 21.44 25.4 27.79 30.96 34.93 38.1 41.28 46.02 0 0 0 0 0 0 Sch 140 0 0 0 0 0 0 0 0 20.62 25.4 28.58 31.75 36.53 39.67 44.45 47.63 52.37 0 0 0 0 0 0 Sch 160 4.78 5.56 6.35 7.14 8.74 11.13 13.49 18.26 23.01 28.58 33.32 35.71 40.49 45.24 50.01 53.98 59.54 0 0 0 0 0 0 STD 2.77 2.87 3.38 3.68 3.91 5.49 6.02 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 XS 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 ASME B36.19M & ASME B36.10M SCHEDULE / IDENTIFICATION Sch 5S Sch 10S Sch 10 Sch 20 Sch 30 Sch 40S Sch 40 1.65 2.11 0 0 2.41 2.77 2.77 1.65 2.11 0 0 2.41 2.87 2.87 1.65 2.77 0 0 2.9 3.38 3.38 1.65 2.77 0 0 3.18 3.68 3.68 1.65 2.77 0 0 3.18 3.91 3.91 2.11 3.05 0 0 4.78 5.49 5.49 2.11 3.05 0 0 4.78 6.02 6.02 2.77 3.4 0 0 0 7.11 7.11 2.77 3.76 0 6.35 7.04 8.18 8.18 3.4 4.19 0 6.35 7.8 9.27 9.27 3.96 4.57 0 6.35 8.38 9.53 10.31 3.96 4.78 6.35 7.92 9.53 0 11.13 4.19 4.78 6.35 7.92 9.53 0 12.7 4.19 4.78 6.35 7.92 11.13 0 14.27 4.78 5.54 6.35 9.53 12.7 0 15.09 4.78 5.54 6.35 9.53 12.7 0 0 5.54 6.35 6.35 9.53 14.27 0 17.48 0 0 7.92 12.7 0 0 0 0 0 7.92 12.7 15.88 0 0 6.35 7.92 7.92 12.7 15.88 0 0 0 0 7.92 12.7 15.88 0 17.48 0 0 7.92 12.7 15.88 0 17.48 0 0 7.92 12.7 15.88 0 19.05 Sch 60 0 0 0 0 0 0 0 0 10.31 12.7 14.27 15.09 16.66 19.05 20.62 22.23 24.61 0 0 0 0 0 0 Sch 80S 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 12.7 12.7 0 0 0 0 0 0 0 0 0 0 0 0 Sch 80 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 15.09 17.48 19.05 21.44 23.83 26.19 28.58 30.96 0 0 0 0 0 0 Sch 100 0 0 0 0 0 0 0 0 15.09 18.26 21.44 23.83 26.19 29.36 32.54 34.93 38.89 0 0 0 0 0 0 Sch 120 0 0 0 0 0 0 11.13 14.27 18.26 21.44 25.4 27.79 30.96 34.93 38.1 41.28 46.02 0 0 0 0 0 0 Sch 140 0 0 0 0 0 0 0 0 20.62 25.4 28.58 31.75 36.53 39.67 44.45 47.63 52.37 0 0 0 0 0 0 Sch 160 4.78 5.56 6.35 7.14 8.74 11.13 13.49 18.26 23.01 28.58 33.32 35.71 40.49 45.24 50.01 53.98 59.54 0 0 0 0 0 0 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273 323.8 355.6 406.4 457 508 559 610 660 711 762 813 864 914 965 1016 1067 1118 1168 1219 Sch 5 1.65 1.65 1.65 1.65 1.65 2.11 2.11 2.77 2.77 3.4 3.96 3.96 4.19 4.19 4.78 4.78 5.54 0 0 6.35 0 0 0 Sch 10 2.11 2.11 2.77 2.77 2.77 3.05 3.05 3.4 3.76 4.19 4.57 6.35 6.35 6.35 6.35 6.35 6.35 7.92 7.92 7.92 7.92 7.92 7.92 Sch 20 0 0 0 0 0 0 0 0 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53 9.53 12.7 12.7 12.7 12.7 12.7 12.7 Sch 30 2.41 2.41 2.9 3.18 3.18 4.78 4.78 0 7.04 7.8 8.38 9.53 9.53 11.13 12.7 12.7 14.27 15.88 0 15.88 15.88 15.88 15.88 Sch 40 2.77 2.87 3.38 3.68 3.91 5.49 6.02 7.11 8.18 9.27 10.31 11.13 12.7 14.27 15.09 0 17.48 0 0 0 17.48 17.48 19.05 XXS 7.47 7.82 9.09 10.15 11.07 15.24 17.12 21.95 22.23 25.4 25.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25.4 31.75 0 0 0 0 0 0 0 0 0 0 0 0 0 STD 2.77 2.87 3.38 3.68 3.91 5.49 6.02 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 XS 3.73 3.91 4.55 5.08 5.54 7.62 8.56 10.97 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 XXS 7.47 7.82 9.09 10.15 11.07 15.24 17.12 21.95 22.23 25.4 25.4 0 0 0 0 0 0 0 0 0 0 0 0 1. Corrosion Allowance for ASME B31.3 Piping" "Per Code, I have calculated a minimum pressure design thickness of some 6" Sch. 80, ASTM A-335, P-11 Piping. How do you arrive at a figure to allow for corrosion allowance. A corrosion allowance of 0.063" (1/16") is typical, but is there a formula or table to provide this number? Does a mandatory corrosion allowance have to be figured in to satisfy the Code?" CA = 0.063 in CA = 1.60 mm B31.3 does not stipulate a corrosion allowance (CA). Corrosion allowances are normally established by the end user and are somewhat based on personal preferences and industry tradition. 0.062" for piping is a common CA; however, you are free to set whatever corrosion allowances you wish, unless a state or local agency has adopted and superceded B31.3. To specify the pipe, add the CA to the minimum design thickness and select a pipe schedule that is equal to or greater than the Min. + CA. Corrosion Allowance The corrosion allowance should be based on the required service life, acid concentration, temperature, In general, the roof of a storage tank should be designed with a minimum 3 mm corrosion allowance. T http://www.sulphuric-acid.com/techmanual/Storage/storagetanks.htm#Corrosion%20Allowance 2. Design pressure and temperature acid concentration, temperature, geographic location and upon whether or not anodic protection or an internal protective coatin um 3 mm corrosion allowance. The shell and tank bottom should have a minimum of 6 mm corrosion allowance. Corrosion%20Allowance n or an internal protective coating is installed. rrosion allowance. 1 Appendix M. Guide to classifying fluid services ASTM A106, API 5LAPI and ASTM A 53 Seamless pipes. Pressure and Temperature ASTM A106, 5L and ASTMcarbon A53steel Seamless Carbon SteelRatings Pipes - Pressure Ratings Pressure (kPa) and temperature (oC) ratings of ASTM A106, API 5L and ASTM A53 Seaml temperatures ranging from -29ºC to 450ºC Maximum allowable pressure and temperature ratings for petroleum refinery piping and chemical plant piping systems grade B with plane ends to ANSI/ASME B31. Maximum Allowable Pressure (kPa) Nominal Size (mm) Wall Thickness (mm) -67 205 2.77 3.73 4.78 7.47 2.87 3.91 5.56 7.82 3.38 4.55 6.35 9.09 3.56 4.85 6.35 9.7 3.68 5.08 7.14 10.16 3.91 5.54 8.74 11.07 5.16 7.01 9.53 14.02 5.49 7.62 11.13 15.24 6.02 8.56 137,800 34,416 48,092 62,830 98,245 28,070 39,418 58,152 83,107 26,251 36,283 52,481 77,030 21,614 30,178 40,596 64,601 19,444 27,402 39,738 58,779 16,378 23,653 38,866 50,793 17,914 24,818 34,615 53,081 15,558 21,986 33,079 46,976 13,187 19,058 137,800 34,416 48,092 62,830 98,245 28,070 39,418 58,152 83,107 26,251 36,283 52,481 77,030 21,614 30,178 40,596 64,601 19,444 27,402 39,738 58,799 16,378 23,653 38,866 50,793 17,914 24,818 34,615 53,081 15,558 21,968 33,079 46,976 13,187 19,058 Schedule no. STD XS 15 20 25 32 40 50 65 80 100 XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS XXS STD XS 40 80 160 40 80 160 40 80 160 40 80 160 40 80 160 40 80 160 40 80 160 40 80 160 40 80 Temperature (oC) 260 Maximum Allowable Stres 130,221 32,528 45,466 59,378 92,836 26,526 37,247 54,955 78,539 24,804 34,285 49,594 72,793 20,421 28,518 38,364 61,045 18,375 25,900 37,599 55,547 15,468 22,351 36,731 48,003 16,929 23,447 32,714 50,159 14,969 20,780 31,253 44,392 12,464 18,010 120 160 100 125 150 XXS STD XS XXS STD XS XXS STD XS 40 80 120 160 40 80 120 160 20 30 40 60 80 100 120 140 XXS 200 STD XS XXS 250 160 20 30 40 60 80 100 120 140 160 20 30 STD 40 XS XXS 300 STD 60 80 100 120 140 160 10 20 30 40 XS 60 80 100 350 11.13 13.49 17.12 6.55 9.53 12.7 15.88 19.05 7.11 10.97 14.27 18.26 6.35 7.04 8.18 10.31 12.7 150.9 18.26 20.62 22.23 23.01 6.35 7.8 9.27 12.7 15.09 18.26 21.44 25.4 28.58 6.35 8.38 9.53 10.31 12.7 14.27 17.48 21.44 25.4 28.58 33.32 6.35 7.92 9.53 11.13 12.7 15.09 19.05 23.83 25,190 31,019 40,348 11,561 17,060 23,130 29,407 35,897 10,550 16,474 21,745 28,325 7,138 7,924 9,246 11,741 14,572 17,452 21,345 24,308 26,334 27,340 5,698 7,028 8,385 11,596 13,863 16,922 20,036 23,998 27,229 4,795 6,359 7,241 7,854 9,722 10,969 13,525 16,736 20,015 22,682 26,740 4,361 5,457 6,580 7,717 8,833 10,541 13,421 16,949 25,190 31,019 40,348 11,561 17,060 23,130 29,407 35,897 10,550 16,474 21,745 28,325 7,138 7,924 9,246 11,741 14,572 17,452 21,345 24,308 26,334 27,340 5,698 7,028 8,385 11,596 13,863 16,922 20,036 23,998 27,229 4,795 6,359 7,241 7,854 9,722 10,969 13,525 16,736 20,015 22,682 26,740 4,361 5,457 6,580 7,717 8,833 10,541 13,421 16,949 23,805 29,310 38,129 10,921 16,122 21,855 27,787 33,926 9,928 15,571 20,553 26,768 6,745 7,489 8,737 11,093 13,766 16,488 20,174 22,971 24,877 25,838 5,388 6,642 7,923 10,955 13,098 15,992 18,934 16,474 25,734 4,534 6,008 6,842 7,421 9,191 10,363 12,850 15,819 18,913 21,435 25,273 4,120 5,161 6,222 7,310 8,351 9,963 12,684 16,019 350 STD XS 400 STD XS 450 STD XS 500 STD XS 600 120 140 160 10 20 30 40 60 80 100 120 140 160 10 20 30 40 60 80 100 120 140 160 10 20 30 40 60 80 100 120 140 160 10 20 30 40 60 80 100 120 140 160 27.79 31.75 35.71 6.35 7.92 9.53 12.7 16.66 21.44 26.19 30.96 36.53 40.49 6.35 7.92 9.53 11.13 12.7 14.27 19.05 23.83 29.36 34.93 39.67 45.24 6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01 6.35 9.53 12.7 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 19,933 22,964 26,051 3,810 4,768 5,746 7,703 10,176 13,208 16,274 19,409 23,130 25,824 3,383 4,230 5,099 5,967 6,835 7,696 10,349 13,043 16,219 19,464 22,282 25,638 3,038 4,582 6,139 7,317 10,080 12,898 16,171 19,085 22,475 25,450 2,529 3,810 5,097 5,739 7,055 10,018 12,691 16,102 19,223 22,048 25,279 19,933 22,964 26,051 3,810 4,768 5,746 7,703 10,176 13,208 16,274 19,409 23,130 25,824 3,383 4,230 5,099 5,967 6,835 7,696 10,349 13,043 16,219 19,464 22,282 25,638 3,038 4,582 6,139 7,317 10,080 12,898 16,171 19,085 22,475 25,450 2,529 3,810 5,097 5,739 7,055 10,018 12,691 16,102 19,223 22,048 25,279 18,837 21,703 24,618 3,603 4,507 5,429 7,283 9,618 12,478 15,378 18,341 21,855 24,404 3,197 3,996 4,816 5,643 6,456 7,276 9,784 12,326 15,323 18,389 21,056 24,225 2,873 4,327 5,801 6,911 9,522 12,188 15,287 18,037 21,242 24,094 2,391 3,603 4,816 5,423 6,670 9,467 12,002 15,220 18,168 20,835 23,888 Due to possible conversion of carbon to graphite (graphitization) - carbon steel pipes should be a 425oC. Instead Alloy steel should be used. 1) 1 Pa = 10-6 N/mm2 = 10-5 bar = 0.1020 kp/m2 = 1.02x10-4 m H2O = 9.869x10-6 atm = 1.45x10-4 T(oF) = [T(oC)](9/5) + 32 mperature n SteelRatings Pipes - Pressure and Temperature ASTM A106, API 5L, and ASTM A53 seamless CS p API 5L and ASTM A53 Seamless Carbon Steel Pipes at stems grade B with plane ends to ANSI/ASME B31.3 Process Piping. le Pressure (kPa) Temperature (oC) 350 370 400 Maximum Allowable Stress (kPa) 117,130 115,752 89,570 29,255 28,910 22,372 40,878 40,396 31,260 53,404 52,777 40,837 83,507 82,522 63,857 23,860 23,578 18,245 33,506 33,106 25,617 49,429 48,843 37,799 70,643 69,809 54,024 22,310 22,048 17,060 30,862 30,474 23,584 44,606 44,082 34,112 65,476 64,704 50,070 18,369 18,155 14,049 25,651 25,348 19,616 34,505 34,099 26,389 54,906 54,266 41,988 16,529 16,329 12,636 23,295 23,019 17,811 33,816 33,416 25,858 49,966 49,374 38,205 13,925 13,759 10,645 20,105 19,871 15,378 33,037 32,652 25,266 43,173 42,670 33,017 15,227 15,048 11,644 21,097 20,849 16,129 29,420 29,076 22,503 45,116 44,585 34,498 13,222 13,063 10,108 18,693 18,472 14,290 28,111 27,780 21,497 39,928 39,459 30,536 11,210 11,079 8,571 16,198 16,012 12,388 4301) 450 74,412 18,589 25,969 33,929 53,053 15,158 21,283 31,398 44,881 14,173 19,595 28,339 41,595 11,672 16,295 21,924 34,884 10,550 14,800 21,483 31,742 8,847 12,774 20,987 27,429 9,674 13,401 18,693 28,662 8,399 11,871 17,859 25,369 7,124 12,094 59,943 14,972 20,918 27,333 42,739 12,209 17,142 25,293 36,152 11,417 15,785 22,827 33,506 9,404 13,125 17,659 28,097 8,454 11,919 17,308 25,569 7,124 10,287 16,908 22,096 7,793 10,797 15,055 23,088 6,766 9,563 14,386 20,436 5,739 8,289 21,407 26,368 34,298 9,825 14,503 19,657 24,997 30,516 8,924 14,007 18,448 24,074 6,063 6,732 7,855 9,977 12,388 14,834 18,148 20,656 22,386 23,240 4,844 5,974 7,131 9,853 11,781 14,386 17,032 20,394 23,143 4,072 5,402 6,153 6,676 8,268 9,322 11,492 14,227 17,011 19,278 22,730 3,707 4,644 5,595 6,559 7,510 8,964 11,410 14,407 21,159 26,058 33,892 9,708 14,331 19,430 24,701 30,158 8,819 13,842 18,265 23,784 5,994 6,656 7,765 9,860 12,237 14,655 17,935 20,415 22,124 22,964 4,789 5,905 7,048 9,736 11,644 14,214 16,825 20,153 22,875 4,024 5,540 6,084 6,601 8,165 9,212 11,362 14,062 16,811 19,051 22,461 3,665 4,589 5,533 6,477 7,421 8,861 11,272 14,242 16,371 20,160 26,230 7,510 11,093 15,034 19,113 23,337 6,828 10,707 14,138 18,410 4,637 5,147 6,008 7,627 9,474 11,341 13,876 15,799 17,115 17,769 3,707 4,568 5,450 7,538 9,012 10,996 13,022 15,599 17,700 3,114 4,134 4,706 5,015 6,318 7,131 8,792 10,879 13,008 14,744 17,383 2,831 3,548 4,279 5,016 5,739 6,855 9,723 11,017 13,601 16,750 21,786 6,243 9,212 12,492 15,881 19,388 5,370 8,895 11,747 15,296 3,852 4,279 4,995 6,339 7,868 9,426 11,527 13,125 14,221 14,765 3,080 3,796 4,527 6,263 7,483 9,136 10,817 12,960 14,703 2,591 3,431 3,914 4,244 5,250 5,925 7,303 9,040 10,804 12,244 14,441 2,356 2,949 3,555 4,168 4,768 5,691 7,248 9,157 10,995 13,208 17,549 5,038 7,421 10,059 12,795 15,620 4,568 7,165 9,460 12,319 3,100 3,445 4,024 5,105 6,338 7,593 9,288 10,569 11,458 11,892 2,480 3,059 3,652 5,043 6,028 7,359 8,716 10,438 11,844 2,088 2,763 3,149 3,417 4,230 4,768 5,884 7,283 8,702 9,866 11,630 1,895 2,377 2,866 3,355 3,845 4,589 5,836 7,372 16,943 19,519 22,144 3,238 4,051 4,885 6,545 8,654 11,224 13,835 16,481 19,657 21,952 2,873 3,597 4,334 5,071 5,808 6,545 8,799 11,086 13,787 16,543 18,941 21,793 2,574 3,893 5,216 6,215 8,564 10,962 13,746 16,226 19,106 21,675 2,150 3,238 4,334 4,878 5,994 8,516 10,783 13,690 16,336 18,741 21,489 16,743 19,292 21,883 3,197 4,004 4,830 6,470 8,550 11,093 13,670 16,302 19,430 21,697 2,839 3,555 4,286 5,016 5,739 6,463 8,695 10,955 13,622 16,350 18,713 21,531 2,556 3,852 5,154 6,146 8,468 10,831 13,580 16,033 18,879 21,421 2,129 3,197 4,286 4,823 5,925 8,420 10,659 10,528 16,150 18,520 21,235 12,960 14,931 16,936 2,474 3,100 3,734 5,009 6,614 8,585 10,576 12,616 15,034 16,784 2,198 2,749 3,314 3,879 4,437 5,002 6,725 8,475 10,542 12,650 11,483 16,660 1,977 2,976 3,989 4,754 6,552 8,385 10,514 12,409 14,614 16,577 1,647 2,474 3,314 3,734 4,589 6,511 8,254 10,466 12,491 14,331 16,433 10,762 12,402 14,069 2,060 2,577 3,100 4,126 5,498 7,131 8,785 10,480 12,492 13,945 1,826 2,287 2,756 3,225 3,686 4,155 5,588 7,042 8,757 10,507 12,030 13,842 1,640 2,474 3,314 3,948 5,443 6,966 8,730 10,307 12,140 13,766 1,364 2,060 2,756 3,100 3,810 5,409 6,856 8,695 10,383 11,906 13,649 8,675 9,990 11,334 1,660 2,074 2,501 3,349 4,430 5,746 7,076 8,440 10,059 11,238 1,474 1,839 2,219 2,598 2,969 3,349 4,499 5,670 7,055 8,468 9,694 11,155 1,323 1,991 2,666 3,183 4,382 5,608 7,035 8,302 9,777 11,093 1,102 1,660 2,219 2,494 3,066 4,361 5,519 7,007 8,364 9,591 10,996 carbon steel pipes should be avoided for temperatures above = 9.869x10-6 atm = 1.45x10-4 psi (lbf/in2) t= d ext −2⋅Cext −1. 155⋅P ⋅ 1−Exp 2 σ allow [ ( )] c: the sum of the mechanical allowances ( thread or gr ci: internal allowances co: external allowances For macined surfaces or groves whre the tolerance is n B31.3, K304 Pressure design of high pressure compon For threaded components, the nominal thread depth (d B31.3, K304 Pressure design of high pressure compon API 5L, and ASTM A53 seamless CS pipes - Pressure and temperature ratings [ ⋅ 1−Exp ( −1. 155⋅P σ allow )] he mechanical allowances ( thread or groove depth) plus corrosion and erosion allowances. urfaces or groves whre the tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to thespecified depth of the cut Pressure design of high pressure componentes omponents, the nominal thread depth (dimension H of ASME B1.20.1 or equivalent) shall pply, except the following four cases. Pressure design of high pressure componentes especified depth of the cut wing four cases. ANSI B16.5 - Maximum Pressure and Temperature Ratings Non-shock pressure (psig) and temperature ratings for steel pipe flanges and flanged fittings Maximum allowable non-shock pressure (psig) and temperature ratings for steel pipe flanges and flanged fittings according the American Natio Maximum Allowable non-shock Pressure (psig) Temperature (oF) Pressure Class (lb) 150 300 400 600 900 1500 450 1125 1500 2225 3350 5575 -20 to 100 285 740 990 1480 2220 3705 200 260 675 900 1350 2025 3375 300 230 655 875 1315 1970 3280 400 200 635 845 1270 1900 3170 500 170 600 800 1200 1795 2995 600 140 550 730 1095 1640 2735 650 125 535 715 1075 1610 2685 700 110 535 710 1065 1600 2665 750 95 505 670 1010 1510 2520 800 80 410 550 825 1235 2060 850 65 270 355 535 805 1340 900 50 170 230 345 515 860 950 35 105 140 205 310 515 1000 20 50 70 105 155 260 Hydrostatic Test Pressure (psig) Maximum Allowable non-shock Pressure (bar g) Temperature (oF) Pressure Class (lb) 150 300 400 600 900 1500 31.0 77.6 103.4 153.4 231.0 384.4 -20 to 100 19.7 51.0 68.3 102.0 153.1 255.5 Hydrostatic Test Pressure (bar g) 93 17.9 46.5 62.1 93.1 139.6 232.7 149 15.9 45.2 60.3 90.7 135.8 226.1 204 13.8 43.8 58.3 87.6 131.0 218.6 260 11.7 41.4 55.2 82.7 123.8 206.5 316 9.7 37.9 50.3 75.5 113.1 188.6 343 8.6 36.9 49.3 74.1 111.0 185.1 371 7.6 36.9 49.0 73.4 110.3 183.7 399 6.6 34.8 46.2 69.6 104.1 173.7 427 5.5 28.3 37.9 56.9 85.2 142.0 454 4.5 18.6 24.5 36.9 55.5 92.4 482 3.4 11.7 15.9 23.8 35.5 59.3 510 2.4 7.2 9.7 14.1 21.4 35.5 538 1.4 3.4 4.8 7.2 10.7 17.9 s and flanged fittings flanged fittings according the American National Standard ANSI B16.5 - 1988. 2500 9275 6170 5625 5470 5280 4990 4560 4475 4440 4200 3430 2230 1430 860 430 2500 639.5 425.4 387.8 377.1 364.0 344.0 314.4 308.5 306.1 289.6 236.5 153.8 98.6 59.3 29.6 ANSI B16.5 - Maximum Pressure and Temperature Ratings Non-shock pressure (psig) and temperature ratings for steel pipe flanges and flanged fi for steel pipe flanges and flanged fittings Sample wall thickness calculation according Process Piping [4], page 28 t = tbasic (Eq. 3a) OT = CA + TD Reference [ 4 ] uses following relation for the calculation of the minimum pipe thickness: t req T̄ min= ( 4 . 10) 0 . 875 The requirement to be acomplished is that the nominal wall thickness t nom shall be grater than the minimum wall thickness t min t nom > T̄ min Eq .(f ) treq = tBasic + OT Microsoft Equation 3.0 tm = t + CA + TD mm t= 0.009 in 0.24 CA = TD = tm = 0.063 in 0.07 in 1.59 1.78 0.14 in 3.60 d= sch = s= 2 in 80 ### in mm Method from Process Piping [4] #VALUE! Basic thickness acc. ASME B31.3, Eq. (3a) t Basic= t= P= d= sallow = E= Y= tBasic = P⋅d ext 2⋅[ σ⋅E+ P⋅Y ] ( 3 a) P * dext / ( 2* (sallow * E + P* Y) ) 1.03 #VALUE! mm 130.3 1 0.4 MPa - #VALUE! mm Over thickness OT = CA + TD CA = 1.59 TD = 1.91 OT = MPa 3.50 mm mm mm Required thickness treq = tBasic + OT tBasic = OT = treq = #VALUE! mm 3.50 mm #VALUE! mm Set of equations (e) and (f) applied in reference [4] Set of equations from ref [ 4 ] t req t min > Eq .( e) MT - with its requirement t nom > t min Eq .(f ) Minimum thickness tmin = treq = Tol = tmin = Selected pipe mat: dn = SCH = Nominal pipe tickness s= tnom = t req MT - with its requirement t nom > t min t min > Eq .( e) Eq .(f ) Procedure according Process Piping [4 11.-Mill tolerance ( tmin = treq /Tol treq = Tol = tmin = ### 0.875 ### 12. Requirement tnom > tmin tnom = tmin = Microsoft Equation 3.0 ### ### #VALUE! 1.- Data Material: CS A53 pipe NPS 2, threaded Design pressure 4.- Longitudinal weld joint value "E" (Seamless pipe) Sheet 4 dn = Design temperature P= P= temp = 2 150 1.03 500 Corrosion allowance temp = CA = 260 °C 1/16 in Allowable stress CA = 0.0625 in CA = sallow = 18,900 psi de = Exterior diameter Thread depth in psi MPa °F ASME B31.3, Table A-1B Longitudinal weld joint Type S E= 1 5.- Coefficient Y ASME 304.1.1-304.2.1 Table 304.1.1. 1.59 mm t <= 482 Y= 0.4 TD = 2.375 in 0.07 in 6.- Basic thickness TD = 1.78 mm acc. ASME B31.3, Eq. (3a) (For TD, Value from Table 1 will be used) t Basic = 2.- Pipe exterior diameter dn = 2 in de = Sheet 5 tBasic = #VALUE! mm P= d= sallow = 3. Allowed stress For A 53 Gr. B_ (Table A-1, sheet 3) sallow = 130.3 MPa E= Y= tBasic = P⋅d ext tm / 0.875 tm = 0.14 0.875 in 3.6 Tmin = 0.16 in 4.12 mm [4], (4.10) Table 2 mm P * dext / ( 2* (sallow * E + P* Y 1.03 MPa #VALUE! mm 130.3 1 0.4 s= 0.16 in #VALUE! in #VALUE! 4.12 mm ### mm = ASME B1.20.1-1983 Sheet 6 2 11.5 Sheet 6 For a number of threads Tmin = MPa - #VALUE! mm For a nominal diameter Table 2 gives Tabla 1 ( 3 a) 2⋅[ σ⋅E+ P⋅Y ] 7.- Tread Depth: TD Tmin = ºC 11.5 Table 2 gives a Height of Sharp V Thread TD = 0.07531 in TD = 1.91 mm Minimum thickness treq / Tol #VALUE! mm 0.875 #VALUE! mm Selected pipe CS 2 80 in Nominal pipe tickness Pipe_Imp_CS_Thickness_dn_sch #VALUE! mm tnom > tmin 9.- Required thickness (treq) ASME B31.3, #304.1.1, Ec. (2) treq = tBasic + OT tBasic = OT = treq = Set of equations (a) and (b) applie (Sheet 1) #VALUE! mm 3.50 mm #VALUE! mm 10.- Selected shedule (SCH) and resulting thickness SCH = 80 (Note 8) 9 by the standard ASTM A 106 Set of equations AS t min=t nom⋅MT - with its requiremen t min > t req dn = s= tnom =s = 2 in Pipe_Imp_CS_Thickness_dn_sch #VALUE! mm ure according Process Piping [4] (Note 9) Eq. (e) mm - t min=t nom⋅MT - with its requiremen t min > t req (Sheet 7) mm Eq. (f) Procedure according ASTM A 106 11.-Mill tolerance (MT) (Note 9) tmin = tnom * Tol Eq. (a) tnom = #VALUE! mm Tol = tmin = #VALUE! Eq. (b) mm #VALUE! #VALUE! mm Although the set of equations applied by ref [4] and by ASME standard are different, both are equivalent. See (Sheet 16. Mil tolerance) mm #VALUE! treq = mm #VALUE! (Sheet 7) 12. Requirement tmin > treq tmin = mm 0.875 Return to sheet Wall thickness 1 8.- Over Thickness "OT" OT = CA + TD CA= TD = OT = 1.59 1.91 3.50 mm mm mm = 0.14 in = in #VALUE! 9.- Required thickness (treq) ASME B31.3, #304.1.1, Ec. (2) tm = treq = tBasic + OT tBasic = OT = tm = treq = #VALUE! mm 3.50 mm #VALUE! mm 10.- Minimum thickness tmin tmin = tm = treq = (sallow * E + P* Y) ) MT = tmin = treq / MT [4], equation (4.10) #VALUE! 0.875 #VALUE! mm = in #VALUE! 11.- Selected schedule SCH = 80 12.- Nominal thickness in #VALUE! ASME B1.20.1-1983 in Threads / in Threads / in harp V Thread s= dn = SCH = tnom = s = Pipe_Imp_CS_Thickness_dn_sch 2 #VALUE! mm 13. Requirement tnom > tmin tnom = tmin = in 80 5.54 = #VALUE! Eq. (f) mm #VALUE! mm #VALUE! 0.218 #VALUE! Note. This requirement is used in[4]. Is a valid method. (see page 3) 2 3 Set of equations (a) and (b) applied by the standard ASTM A 106 Set of equations ASTM A 106 t min=t nom⋅MT Eq .( a) - with its requirement t min > t req Eq .( b) t min=t nom⋅MT Eq .( a) - with its requirement t min > t req Eq .( b) 4 Carbon steel pipes dn in 1/2 3/4 1 1 1/2 2 3 4 5 6 8 10 12 Sch 5 10 20 30 40 60 80 100 120 140 160 STD 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 XS XXS For pressure rating and piping class, see file Maximum allowable pipe pressures for A53, A106 and API 5L seamless pipes _­CS flanges Press.-Temp. ratings Sheet: CS flanges-Press & Temp ratings Maximum temperature and pressure ratings of flanges conforming dimensions ASME B16.5 Pipe Flanges and Flanged Fittings and materials specification to ASTM A-105 Specification for Carbon Steel Forgings for Piping Applications - temperature in Celcius degrees and pressure in bar For maximum allowable pressures see file Maximum allowable pipe pressures for A53, A106 and API 5L seamless pipes _­CS flanges Press.-Temp. ratings Sheet: Max. Allowable Pressures Maximumm allowable pressures [Mpa], for seamless pipes, steels grade B: A53, A106 and d API 5L, for nominal and schedule "Sch", acording "Ec 3a", ASME B31.3, temperatures from 38°C to 593°C. (E = 1 and Y = 0,4) nges Press.-Temp. ratings B16.5 Pipe Flanges and Flanged Fittings - Applications - temperature nges Press.-Temp. ratings 53, A106 and d API 5L, for nominal diameter "d n" °C. (E = 1 and Y = 0,4) Required thickness treq = tdis + OT Mill tolerance (2) treq: minimum required thickness, including mechanical, corrosion and erosion allowances treq (also tm), according ASME B31.3, #304.1.1, Eq. (2) (see sheet B31.3_304) tdis (also t) pressure design thickness, as calculated in accordance with para. 304.1.2 for internal pressure, Eq (3a) (see sheet B31.3_304) Design thickness P⋅D t dis = 2⋅( S⋅E+P⋅Y ) (3a ) OT: Over thickness (also c) OT =CA+ TD OT: the sum of the mechanical allowances (thread or grove depth) plus corrosion and erosion allowances. CA: Corrosion allowance TD: Thread Depth Microsoft Equation 3.0 Comparison between the use indicated in ASTM A 53 /A 106 and the use indicated in [4] Eq. (a) Reference [ 4 ] This reference gives following equation to consider the mill tolerance t req t min > Eq .(e ) MT and the requirement to be acomplished is that the nominal wall thickness t nom shall be grater than the minimum wall thickness t min t nom > t min Eq . (f ) Reference ASTM A106 This reference gives following equatio to consider the mill tolerance t min=t nom⋅MT Eq .(a) and the requirement to be acomplished is that the minimum thickness t min shall be grater than the required thickness t req MT and the requirement to be acomplished is that the nominal wall thickness t nom shall be grater than the minimum wall thickness t min t nom > t min Eq . (f ) Replacing equation (e ) into equation ( f ) t req t nom > t min > MT t t nom > req Eq .( g) MT t min=t nom⋅MT Eq .(a) and the requirement to be acomplished is that the minimum thickness t min shall be grater than the required thickness t req t min > t req Eq .(b) Set of equations from ref [ 4 ] t req t min > Eq .( e) MT - with its requirement t nom > t min Eq .(f ) Set of equations from ASTM A106 t min=t nom⋅MT Eq .(a) - with the requirement t min > t req Eq .(b) Microsoft Equation 3.0 ASTM A 53/ ASTM A 106 Sheet "14. Example" [4] For the example in sheet "Wall thickness" For the example in sheet "14. E dn = 2 sch = 80 " dn = sch = the nominal thickness is tnom = 5.54 the nominal thickness is tnom = mm For the example conditions, the required thickness is treq = 3.74 mm For the example conditions, the treq = According A 53 and A 106, the minimum wall thickness is According [4], Eq. (4.10) (see sheet "7. MT" (see sheet "14. Example) tmin = tmin = tnom * 0.875 4.85 Eq. (a) mm The requirement that must be fulfilled is that the minimum value of the pipe thickness shall be greater than the calculated required thickness tmin = tmin = The requirement that must be fu value of the pipe thickness sha calculated minimum thickness tmin > treq tnom > Eq. (b) In this case, the selecterd shedule is correct since 4.85 > 3.74 In this case, the selecterd shedu 5.54 [5] ASTM A106 [4] Eq. (a) Tmin = minimum wall thicknes tn = nominal wall thickness Applicatioin in Sheet "Wall thickness" Applicatioin in Sheet "14. Example" Rated thickness Thickness to be applied in the the calculations, for a selected Pipe dimensions de = Pipe_SI_SS_Dext_dn dext = di = pipe (rated thickness). di = Rated thickness trated = [6] tNom * 0.875 - tAllowances Data of application example Material: SS t= tNom = ### mm Pipe_SI_SS_Dint_dn_sch ### mm Pipe_SI_SS_Thickness_dn_sch ### mm Basic thiskness acc. B31.3 (3a) t = P * dext / ( 2* (st,max * E*W + P* Y) ) tBasic = ### mm P= 2.0 MPa dn = 300 mm st,max = 34.5 Mpa E= 1.0 - W= 1.0 - tcorr = 1.59 mm Y= 0.4 - tthread = 0.0 mm tallowances = 1.59 mm Allowances Allowances considered tallowances = tcorr + tthread tcorr = 1.59 mm tthread = 0.0 mm Shedule initialy assumed sch 80S - Rated thickness trated = tNom * 0.875 - tAllowances tNom = #VALUE! mm tallowances = 1.59 mm trated = ### mm ASTM A 53 Reference [4] tmin >= 0.875 * tnom Eq. (a) tmin >= treq / 0.875 (4.10) tnom: nominal (average) wall thickness tmin: minimum wall thickness Minimum pipe thickness ASTM 106 Reference [ 4] uses following relation for the calculation of the minimum pipe thickness: t req T̄ min= ( 4.10) 0.875 see sheet 14. Example Minimum wall thickness on inspection for Nominal (Average) pipe wall thickness 13.3 Thickness- The minimum wall thickness " tmin" at any point shall not be more than 12.5 % under the nominal wall thckness specified " tnom" The requirement that must be fulfilled, is that the minimum value of the pipe thickness shall be greater than the calculated required thickness tmin > treq Eq. (b) The requirement to be acomplished is that the nominal wall thickness t nom shall be grater than the minimum wall thickness t min t nom > t min Eq .(f ) tnom > tmin Microsoft Equation 3.0 Eq. (f) In page 2 it is shown that the set of equations (a) and (b) is equivalent to the set of equations (4.10) and (f) In page 3 it is shown the application of both cases. Mill tolerance MT According ASTM A 106 and ASTM A53, the minimum wall thickness t min is t min=t nom⋅MT Eq .(a ) (see sheet 7. MT ) Dividing both sides of eq t nom⋅MT > treq by MT, one obtains t req t > Mill tolerance MT According ASTM A 106 and ASTM A53, the minimum wall thickness t min is t min=t nom⋅MT Eq .(a ) (see sheet 7. MT ) where t min : minimum wall thickness mm t nom : nominal (average) wall thickness mm (this is the standard dimension, in this application, according to ANSI B36 .10M) MT: mill tolerance ( in this case: 0.875) The requirement to be acomplished is that the minimum wall thickness t min shall be greater than the calculated required thickness t req t min > t req Eq .(b) Replacing equation (a) into equation (b) the relation between the nominal thickness and the calculated required thickness is t nom⋅MT > t req Eq .( c) M A106 ives following equation mill tolerance Eq .(a) ment to be acomplished mum thickness t min han the required Equating equation tmin =t nom⋅MT Eq .(a) with equation t min > t req Eq .(b) one has t nom⋅MT > treq Eq .(c) Dividing both sides of equation Dividing both sides of eq t nom⋅MT > treq by MT, one obtains t req t nom > MT Microsoft Equation 3.0 According ASTM A 106 and t req t nom > Eq MT And according Ref 4, t req t nom > MT Eq Eq .(a) ment to be acomplished mum thickness t min han the required t min > t req Eq .(b) one has t nom⋅MT > treq Eq .(c) Dividing both sides of equation by MT t nom⋅MT treq > MT MT one obtains t req t nom > Eq .(d ) MT Eq .(b) ns from ASTM A106 T Eq .(a) quirement Eq .(b) Microsoft Equation 3.0 Microsoft Equation 3.0 Sheet "14. Example" [4] For the example in sheet "14. Example" 2 " 80 the nominal thickness is 5.54 mm For the example conditions, the required thickness is 3.74 mm According [4], Eq. (4.10) (see sheet "14. Example) treq / 0.875 4.27 Eq. (4.10) mm The requirement that must be fulfilled is that the nominal value of the pipe thickness shall be greater than the calculated minimum thickness And according Ref 4, t req t nom > MT Eq thus both references have an requirement, although the ca procedure is different . tmin In this case, the selecterd shedule is correct since > 4.27 Process Piping Charles Becht ASME Press. New York 2002 Tmin = minimum wall thickness tn = nominal wall thickness Applicatioin in Sheet "14. Example" Requisite _SS_Dext_dn _SS_Dint_dn_sch [6] trated >= tBasic trated = ### mm no more than 87.5 % of the nominal wall tBasic = ### mm thickness of listed pipes less allowances #VALUE! applied for the pipe Pipe components should be rated using trated = tNom * 0.875 - Allowances SS_Thickness_dn_sch cc. B31.3 (3a) (st,max * E*W + P* Y) ) Thus, a SS pipe with a nominal dn = 300 mm Note 1 and a shedule Pipe basic allowable stress sch = 80S - which has a nominal thickness tNom = #VALUE! mm at maximum temperature Table A-1, ASME B31.3 t= 300 ºF accomplish with ASME B31.3 sallow = 16.7 ksi requirements. sallow = 115.1 MPa For strength calculations, the thickness to be used is Maximum tension stress st,max = sallow * (sb/sallow) 75 - tAllowances trated = ### mm st/sallow = 0 sallow = 115.1 MPa st,max= 0.00 MPa The value of the security factor st/sallow = 0.3 is not fundamented and is mantained to follow the example Return to sheet Wall thickness 1 Microsoft Equation 3.0 Microsoft Equation 3.0 g both sides of equation T > treq Eq .( c) , one obtains t req Eq .(d ) 2 g both sides of equation T > treq Eq .( c) , one obtains t req Eq .(d ) MT Microsoft Equation 3.0 3 STM A 106 and ASTM A53, Eq .(d ) g Ref 4, Eq .( g) g Ref 4, Eq .( g) erences have an equivalent although the calculation different . Microsoft Equation 3.0 4 should be rated using % of the nominal wall pes less allowances 875 - Allowances page 1 of 1 [1] [2] ASME B1.20.1 83 Table 2. Basic dimensions of American National Standard Taper Pipe Thread [3] American National Standard ANSI B16.5 - 1988. [4] Process Piping Charles Becht ASME Press. New York 2002 [5] ASTM A 106 - 99