11 08 月 . 日 AIAA-86-1669 The T800 Turbine Engine Solicitation — A New Thrust in Streamlining the Acquisition Process J. Acurio and P.E. Brown, US Army Aviation Research and Technology Activity, Fort Eustis, VA AIAA/ASME/SAE/ASEE 22nd Joint Propulsion Conference June 16-18, 1986/Huntsville, Alabama For permission to copy or republish, contact the American Institute of Aeronautics and Astronautics 1633 Broadway, New York, NY 10019 Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 年 Mr. John Acurio and Colonel Patty E. Brown Abstract The paper de tails activities related to formulating acquisition strategy for the T800 engine, preparing the Request for Proposal (RFP), and examining the considerations involved in the evaluation of proposals. A major thrust of this solicitation was to establish a new way for the Army to conduct business with industry. In the process, many firsts were defined, along with many changes to previous practices• In many ways, the RFP represented a departure from "business as usual” in that a new, performance- oriented approach was taken by defining specific end-product requirements to be used by the Government and the offeror in establishing the basis for binding contractual commitments • The significance is that in this new approach, the Government1s intent ion was to eliminate the ••howto-do-if* from the RFP・ It permits the potential contractor maximum latitude and flexibility in meeting firm-fixed-price requirements without Che Government1s more trad itional practice of involvement in the contractor's day-to-day management of program details. The innovations, new initiatives, and acquisition strategy, together, represent a considerable departure from past practices• The primary subjects addressed during preparation of the RFP were cost, production competition, RAM/ILS, and product performance• In turn, the focus of the acquisition strategy became competitive development and competitive follow-on production* With these overall concepts in hand, it Chen became the task to select two competing teams to develop the T800 to a point where the design that offered the best value to the Government could be selected for continuation into qualification and production phases. This paper addresses these prime innovations and processes, which have significantly contributed to streamlining the process and which now have become the standard for major Army materiel acquisition• Introduction The LHX Project is a light rotorcraft development program consisting of one vehicle for armed reconnaissance/attack roles and one for utility missions• The objective of the program is to provide an affordable family of aerial vehicles with al1-weather and night operation capabilities to replace the aging, obsolete light fleet. This aging fleet includes the OH-6, OH-58, UH-1, and AH-*1 helicopters« Replacement with the LHX family will provide a modern, more capable, more survivable, less costly to operate fleet that augments and complements existing operational capabilities of the AH-64, UH-60, and AHIP helicopters. The utility version of LHX (LHX-U) will embody extensive commonality with the scout-attack (LHX-SCAT) version and will include Che same dynamic systems and components (engines, transmissions, and rotors), along with many common control and mission equipment items. To fill these established needs, each vehicle will use new turboshaft engines (two per vehicle) • This engine, the T800-XX-800, will be rated at 900 kilowatts (1200 horsepower class) at sealevel standard coaditions and will possess buiLt-in growth capability • To provide these engines, a Full Scale Development program through qualification was required, and the effort was directed toward building upon a demonstrated technology base. The Request for Proposal (RFP), covering the Government's end-product requirements for the engine, was released to the industry early in December 1984, and two contracts for development were awarded in June of 1985. Discussion The following discussion addresses guidelines used in developing acquisition strategy and preparing a performance-oriented Request for Proposal (RFP) for the T800-XX~800 engine. Six subjects are addressed PRODUCTION GOMPETITLON, TECHNICAL, MANAGEMENT, COST, RAM/ILS (Reliability and Maintainability/ Integrated Logistics Support), and CONTRACT. The First five of these subjects are areas of the proposed offerings that were evaluated and used in negotiat ions to de fine the sixth - a binding and firm-fixed-price CONTRACT. Taken together, they represent the offeror's willingness to accept the Government's standards of expected performance♦ Emphasis was on description of the end item and its performance, along with guarantees« To achieve this combination of requirements, particular attention by the offerors was directed to the Government's objectives in PRODUCTION COMPETITION, RAM/ILS, and COST. TECHNICAL considerations, although important, primarily were aimed at methods and plans used to develop the engine and incorporate the available technology base. MANAGEMENT know-how, in this case, was regarded as an existing industry capability not requiring a rigorous examination by the Government's proposal evaluators. Structure of the evaluation is shown in Figure 1. Consistent with the above objectives, note that PRODUCTION COMPETITION was elevated as a separate area of evaluation and was given heavy emphasis as a key driver• •Prineipal concerns and directions taken to orient the RFP toward the Government * s real needs are covered in the paragraphs which follow. by This paper is declared a work of the U.S. Government and is not subject to copyright protection in (he United Slates. Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 THE T800 TURBINE ENGINE SOLICITATION - A NEW THRUST IN STREAMLINING THE ACQUISITION PROCESS Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 net StltCHOM t VAI UA IIQN BOARO 10% MANA<;*“f M* UAHAKfMfHI I 5 I HIM: I ime I ])»/>x $¥5lf tl f NGINf f RtWG MAMAGfMEMI IH HVH «:<lM('f IlttUN CONr4HUnA«lUN r**n 15 MANAGEWENt 31 i/n >> i/n AGHfCMtWIS/l H AMS 。 rnoDUCitow I ■WEAK ,” QUAIIf ICA9IOM INIf CRAIFf) 4C<“S,“ S $”■•,““ • AS”: FMGlNCf niNti l»(SI<»N • S,S”“ If SI A fVAiUAiWN l»t*EI UPMf H» -^^^2^^215 ENGINE/GAS GCMFRAIOR tNGINF SVSIf M *x«““E FinrunMANCt tf S9IKO W・"“Y — I C<»MrONFN« If SUNG AVS HUMAN f ACfOnS QU Al (IV tMGtmcntHK i*AZAnt> cuNinot A,“ vt ttM.tt/rwcnif tffll SUHVtVftaif H¥ * VU*HtnAHH K V 1 $\ (HtAttOM 1*1 AN Fig. 1 T8OO-XX-80O Engine Source Selection Evaluation Weighting 2 l QG/MANPRIHI I” o Emphasize planning and execution by the offeror/contrac tor, not by the Government o Describe end product but allow industry innovations in. details of managing the activi ty their proposals found nonresponsive• Those elements were: o End Item o Parts o Producibility Engineering and Planning o Require contractor to concentrate on core issues (who does whaj how, when, and where) in addressing Producibi11ty Engineering and Planning This was Che first known procurement in Army Aviation to require that competition initiatives be established by the offeror from the outset. In the same way, this was the first source selection activity that emphasized evaluation of the offeror's plans to achieve competition sourcing. If the evaluation found that a proposal did not offer to develop al ternate sources for the end itern and parts, the offeror would be deemed ineligible for In proposing a plan and an approach to these expectations, execution of the effort was to be under a firm-fixed-price coatract and was regarded as a binding commitment. b• Technical - Acquisition strategy and planning of the development program for the T800 engine required that an innovative approach be formulated before releasing the RFP to the industry. First, it was necessary to install a new philosophy into the process, and that meant specifying only the technical characteristics required 0f the engine in production. In turn, It meant providing the industry with latitude to conduct trade-off studies for optimizing their offerings. The key here was to recognize that the engine industry need not be required to pursue design and development along prescribed lines that followed a course dictated by the Government. The objective was to place responsibility for the proposed engine program directly in the hands of the selected contractor(s)♦ Through this approach, it must be accepted by the Government that the engine manufacturers know fullwe 11 the design and development process« Given that this procurement involved a binding commitment against a fixed-price contract and that competicion in production from competitive sources was a driving consideration, the offerors were given freedom to specify how they would meet the Government's requirements• In addition, to provide the desired latitude and flexibility in arriving at a best design description and program, the RFP permitted offerors to fall within a range of performance and weight objectives (given in the RFP as bands)• However, it also required that fixed reliability and schedule targets be met. At the Government1s option, failure to meet these targets could have resulted in cancellation of one contractor's effort in favor of a better, more competitive design that would meet the targets. In this manner, it was possible to structure an RFP that was termed ''performance oriented/* It cannot be overemphasized that the move toward providing the industry with award, regardless QE other merits to his proposal in the areas of Technical, Management, Cost, and RAM/ILS* Productton Competition, therefore, represented a significant portion of the proposal, and it was evaluated only if the offeror addressed how the initiatives would be met• It is emphasized that the requirement for Production Competition was established and coordinated with Indus try well in advance of releasing the RFP. Further, the contractor was expected to pursue the initiatives at the start of Full Scale Development, and proposed plans were to be a major consideration during the evaluation process• Highlights of the Government's expectations and contractorgenerated agreements that summarize this area of the RFp are listed below. o Allow industry (offeror) to develop necessary plans and business arrangements for cooperative efforts o Minimize limits on proprietary rights to data (establish expiration dates) o Achieve status of two qualified sources for end items in production by first production lot (full competition by 3rd production lot for T800 engine) o Establish that Government will not fund £acilitization o Establish initiatives for small, small disadvantaged, and womenowned business participation o Develop options for qualified sources of parts Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 approaches to parts competition) a. Production Conipetition - This precedentsetting area represented a significant change from traditional RFP-related areas and elements. It was the long-term foundation upon which the Government expected Co control costs of the end items and replenishment parts. Three elements were identified) and the offerors were required to address them to avoid having \sjj2y \aa^ o Develop willingness to accept alternatives (new and innovative 3 o Require only essential system cost and engineering management plans to be submitted for assessment d. Cos二-The requirement to assess program costs was extended well beyond the basic Full Scale Development (FSD) phase of the program. The evaluation included contractual commitments to control cost: of production and follow-on operation and support. Offerors were provided infonnatton to show the Government's assumptions, and each was expected to propose end objectives, using these assumptions to project a cost commitment• The three elements that received detailed and concentrated attention in the evaluation process were: o Eliminate "how to do it" from Statement of Work and System Specifications o Basic Engineering Development o Procurement and Production o Operation and Support o Permit the offeror maximum flexibility in proposing a program that best meets requirements o Minimize Government involvement in managing the development process o Establish firm understanding among bidders that the RFP is departure from "business as usual" o Provide offerers with opportuni ty to develop optimizations and trade off the requirements o Emphasize that contractor( s) w£ 11. be held accountable for development program ^s^ and its internal controls o Specify performance requirements in a s ingle place in RFP o Eliminate Prime Item Development Specifications - Use Government System Speci ficat ion o Retain test requirements for Preliminary Flight Rating and Qualification o Retain performance, reliability, and schedule requirements o Require only essential data items during development for Government tracking o Minimize number of formal Government reviews c. Management - This area of the RFP was reduced in scope when compared to previous procurements• It was recognized that many management systems are in place in the industry and that these systems are well structured to conduct an engine development program. There fore, it was the Government's intention to avoid intrusion into established business practices or involvement in internal control of the contractor's program activities. Of interest in evaluating proposals, of course, was how the offeror and his supporting organizations planned to conduct the engine program. Therefore, attention was placed on Management Structure, System Engineering Management, and Configuration Management. The basis for th is view was the need to assess the offeror's understanding of his responsibility in the role of managing and coordinating competition initiatives and the teaming of other contractor a$sociations required to meet the Government's objectives. This approach was necessary to improve program efficiency and reduce end cost Co the Government. A brief summary of the positions adopted are listed below. o Increase industry responsibility and role while reduc ing Government involvement in internal management tasks o Assign control of development to contractor and make him accountable on a firm-fixed-price basis o Use contractor-developed Work Breakdown Strue Cure, i f appropriate, in minimizing cost of report ing o Use performance specifications rather than Prime Item Development spec ificat ions (PIDs) o Assign configuration management to contractor during development o Increase contractor flexibility in program decisions (permit novel and innovative approaches) 4 Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 o Pe rmit tn ore timely decisions by contractor without requiring study and approval by Government maximum flexibility in proposing a streamlined program must be accompanied by an acceptance that contracts to the winners will be used to enforce the performance guarantees• From the above, it should be clear that the Government did not &" intend to manage details of the development: program, nor did the Government wish to specify "how to design and develop the engine." To iterate for emphasis, the Governmentf s intent ion was to place the process of engine development in the hands of the contractor(s), and it was essential that this departure from previous practices be made clear and recognized by the offerors as a feature of their proposal and follow-on negotiations prior to executing binding, firm-fixed- price contracts• A summary of the above points is shown below. ceiling; however, cost for production and operation and support were not more than educated (sometimes opt imist ic) estimates without any binding commitment on the part of the selected contractor. Th is situation changed wi th the release of the RFP for the T800 engine. The Reasons for this change from past practices are significant. Contractors had been required to provide excessive amounts of data relating to progress and justifications for design changes during Full Scale Development (FSD). The burden, in both time and cost, was largely unnecessary. As part of this process, the Government was always in the approval loop, adding to the tasks and causing time delays in closing the cycle. The objective in the T800 contract was to fix responsibility with the contractor until completion of engine qualification• This departure also involved meeting ambitious RAM requirements, and will be measured by results of engine tests in the air vehicle (Development Tests/Operational Test (DT/OT). Under such conditions, it was deemed negotiated contract required that developer commit the engine start to a himself from the fixed price for each of the three elements shown• to The features of th is new approach controlling contractor cost and performance are listed below. o Establish basis for contract to conduct firm-f ixed-price Full Scale Development o Establish design to firm, contractually cost goals * Negotiate binding commitment and support goals Establish operating Negotiate firm, contractually binding commi tmeut o Define Cover nttientf s cost objectives and assumptions for purpose of setting industry's targets o Define the relative importance of cost elements (above) to guide industry's emphas i s o Establish prices of opt ions e • Rei tab ili t工 _and Mainea Enablli ty/ Integrated Logistics Support (RAM/工LS)・ In the RFp, Reliability and Maintainability were regarded as so important as to be raised to a major area of evaluation• As a topic, they were joined with Integrated Logistics Support and not included under Technical or Management, as had been the case in most previous proposal evaluations« By s。doing, RAM/ILS was assured of receiving heavy emphasis and became a significant part of the contractor1s binding commitment• Until now, RAM represented a Factor and subfactor input to the evaluation process and was too low in the strueture to carry the needed impact. The same was Che case with ILS. The eight factors that made up this area were: appropriate that the contrac tor be given every opportunity to demonstrate product, so quality in the willing to long as he was the specified standards of commit to reliability and expected time under maintainability witl)in the a finn-fixed-price contract« Included were targe Is for mean time between failure, mean time be tween removal, and times to repair or replace modules. The burden, therefore, was on the contractor to produce to an agreed level of product performance • It was beneficial to the process that a competitive environment be maintained with at least two sources until completion of Preliminary Flight rating tests• The plan to achieve success was the contractor1s, and he proposed the steps that he believed were essential to demonstrate that the Government's requirements were met in all areas (safety, human factors, quality control, survivability/vulnerability, LOG/MANPRINT, and AVS) ・ With emphasis on ILS, items normally contained the SOW were moved to the system specification. The Integrated $upport Plan (ISP), originally required under Data Item DI-L-S138 comprising nine separate plans, was submitted based on DI-L-10827, which allowed for greater flexibility in ISP preparation. Therefore, the ISP represented the offeror's insight and knowledge into requirements of an ILS program, and his proposal was a demonstration of capability that could be evaluated effectively during the source selection process. Additionally, the CDRL entries of the nine plans, requiring automatic periodic updates, were eliminated. The ISP was submitted as part of the proposal with changes being effected via contract modification. LSA/LSAR also was tailored differently from past programs , Instead of specifically identifying in the RFP each LSA task and subtask to be performed ,the offeror submitted a proposed LSA program based on MIL-STD-1383-1A and -2A. Only five critical LSA tasks/subtasks were required as a minimum. Highlights of the new RFP are given below• o Reliability o Maintainability 。Safety o Human Factors Engineering o Quali.ty Engineering o Survivab ility/Vulnerability o Logistics/Manpower Integration (LOG/MANPR 工NT) o Air Vehicle Support (AVS) o Develop ambitious, but achievable, RAM targets 。 Establish basis for Government-contractor agreement on firm, binding commitments 5 Xi^/ Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 Previous RFPs requested voluminous substantiating data, addressing requirements and s t Lpulat Cons on the part of the of feror• These, in turn, were used by the Government to develop an independent assessment of overal1 life-cycle cost. At best, it was based on applying judgment derived from earlier, similar programs• In some cases, cost of FSD was "capped" to reflect a cost o Develop plans for production to minimize :1^/ the effects of transitioning the manufacturing processes betweon sources o Performance Speci ficat ion - The RFP contained only the Government* s major performance requirements to allow the offerors maximum flexibility to propose the design which they felt would provide the best value to the Government. The contractors, then, are responsible for delivering the engine which meets performance requirements in accordance with their plans and theit commitments. o Minimize data reporting and approval cycles in FSD o Minimize Government intervention in problem corrections during FSD o Enhance contrac tor initiatives to provide best product - Place burden of responsibility for FSD with contractor o Establish plan to shift responsibility from contractor to the Government after FSD o Establishment 。£ Life Cycle Cost Guarantees Contractors were required to propose Design to Cost (DTC) and Operating and Support (0&6) goals, as well as contractually binding language reflecting the extent to which the contractors would commit to demonstrate those goals. This approach in the RFP provided a direct method 。£ evaluating commitments to cost objectives during the source selection and established a basis to judge the offeror1s willingness to meet these important goals. o De fine RAM/ILS in system specification - Establish measurable demonstrations of reliability o Require demonstration of reliability and maintainability goals in test cells and aircraft installation o Encourage innovation and erase appearance of "business as usual" The T800 development and qualification program was more user sensi.tive than any of those in the past. It was also producer sensitive in that it al lowed the contractor to pursue requirements without intervention. With both the "^^ Government and industry working in unison, the T800 should be the most reliable, maintainable, supportable, and acceptable engine produced to date. o Fac ilit ization - The Army did not fund facilititation for production of the T800-XX-800 engine. All brick and mortar, special tooling, test equipment, and other related production items are the contractor1 s responsibility, and the contractor shall provide for faciliti- Nation on his own. As such, he assumes the risk that a s\i€ficleat quantity of engines will be procured to recoup that investment. €• Goqtract - The T8Q0-XK-800 engine devel- opment/acquisition strategy embodied an innovative approach by the Government. The new philosophy was to place the development burden on the contractor to the maximum extent possible and reduce the amount of Government involvement in dictating the method by which the contractor was to perform* Major aspects of Che RFP and requirements placed on the contractor are provided in the paragraphs which follow. o Configuration Control 一 Contractors are required, prior to qualification testing (QT), to deliver an engine which meets the performance requirements and a product spedficatton defining the configuration. At that t ime the Government shall assume configuration control. Design flexibility and decision authority, therefore, remains with the contractor until qualification. o Competition - Awarding competitive contracts for Full Scale Development (FSD) to more than one contractor and subsequently selecting a winning design requires that each continue to put his "best foot forward" at all times to develop the best product at the 1owest cost. o Cost: Reporting - Although the Government required most of the data deEined by Cost/Schedule Control System Criteria (C/SCSC), the intent was to utilize the contractor's established cost management system rather than requiring a specific, validated C/SCSC system. o Type of Contract 一 A firm-fixed- price contract was required for this procurement♦ This type contract shifts the cost risk t。 the contractor and limits the Government * s liability. o Data Submittals - The Government's requirements for data have been limited to only that informacion 6 Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 o Permit contractor to produce with minimum Government involvement in contractor's day-to-day management during FSD of an RFP. The key, however, must be to develop an environment with industry that will establish Che intention to hold contractors to fixed and binding commitments throughout the program. The Government, in turn, should be willing to provide the contractor with flexibility needed to run the development. o Rat tonalizat ion, Standardization and Interoperability (RSI) The Army did not establish specific requirements for RSI. It was intended that an industry-to-industry free market approach would be most e f fec t ive ・ On 19 July 1985, two contracts were awarded to two contract teams. One team consists of AVCO-Lycoming and Pratt and Whitney, and the other consists of Garrett Turbine Engine Company and Allison Cas Turbine Division of General Motors. Each team will compete its design against the other during early development (over about a 3-year period) up to a Preliminary Flight Rating (PFR.) . At that time, when many of the critical requirements and strengths will have been demonstrated, the Government will down-select to one team based on contract performance, other notable successes, and progress toward commitments. The surviving team then will complete the development and early production of the same engine design. These remaining two manufacturers then will split and compete with each other for full~ rate production and necessary support, using guaranteed prices (already negotiated) as the ceilings. An important aspect of the production initiatives is that each will bid its price to the Government independent of the former team relationship. The acquisition strategy for the T800-XX-800 engine was based on establishing a competitive environment and was designed to minitnize 1 ife- cycle cost • Shifting the development risk, to the contractors during FSD also was intended to make best use of the industry * s expertise without detailed direction or involvement from the Government• At the sane time, the lower level of Government involvement should reduce administrative burdens and costs. Most important, the fixed-price nature of the resulting contracts was recognized as a factor that would increase development cost over other approaches; however, it “&s clear that the competitive marketplace wi11 offset this increase over the life cycle. Summary 'vi^/ Thus the T800 selection process is underway. It will be several years, however, before the major innovations, initiatives and acquisition strategy will have stood the test and been absorbed into the acquisition community. The T80O Request for Proposal was s true Cured to reflect the Government's inheres匕 in a performance-oriented produc t. There fore, the RFP stated requirements and defined boundaries without detailing methods by which to achieve the result• In essence, the typical "how-todo-it" in previous RFPs was eliminated, and it was left to the offeror to determine how best to meet requirements. As such, the RFP was much shorter, and the primary section for describing the product was Che System Specification; it also was considerably reduced in size from previous practices. The RFP, with this specification, gave the offeror flexibility and an opportunity to trade off parameters so as co encourage optimization. It also called for definitive plans to accomplish the tasks. Therefore, each offeror1s proposal detailed his overalI program commitments and guarantees, citing liabilities that he was willing to accept for not meeting contrac tual requirements « That understand ing between the Government and the potential contractors was well articulated and coordinated in draft RFPs and prelimtnary meetings• Without these reviews, it would have been far more difficult to instill the concepts of the new way of doing business into the industry♦ It cannot be overemphasized that these pre-RFP steps were essential and that future similar procurements, likewise, must prepare the ofEerors in advance• In this case, each response was in the range of about 2000 pages. Clearly, it is to the Governmentf s advantage to concentrate the process on describing end-product requirements to the industry. The gains, not yet fully realized, can be enormous, and future procurements must consider the above (and perhaps more extensive) measures in reducing complexity \j^j/ As shown by the innovative approach taken, it is believed that proposal offerings can be reduced in length, along with a much simpler RFP, resulting in significant benefits in the process • 7 Printed by [BEIHANG UNIVERSITY - 202.112.129.241 - https://arc.aiaa.org/doi/epdf/10.2514/6.1986-1669] on 2023 11 08 essential to tracking• The number of program plans to be submitted was reduced, as was the number of updates to the remaining plans. Proposed test plans were negotiated prior to contract award•