Tender Details Tender ID: 25473 IFB/Tender Notice No.:2023-2024 Description of Material/Name of Work : Engineering, Procurement, and Construction (EPC) Work for construction of Lift Irrigation Pipeline Project from Todiya Rock (Mahi River) to Various village ponds of Kapadwanj, Kathlal, Balasinor and Galteshwar Talukas including O & M for 10 Years (Phase-I). ECV (INR):6187002571.98 Last Date For Bid Submission: 0801-2024 18:00 Tender Type/Tender Category :Open/WORKS Location: Aravalli Department: Narmada and Water Resources, Water Supply and Kalpsar Department Sub Department: Irrigation Project Division-Modasa View Tender Items Price Schedule - A (Civil And Pipeline Work) || Price Schedule - C (Electrical Work) Price Schedule - D (Instrumentation Work) || Price Schedule - E (Operation And Maintenance) Price Schedule - B (Mechanical Work) || || || View All Subwork Price Schedule - A (Civil and Pipeline Work) Item No. Item Description Qty Unit 1a MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 2335 mm Outer dia, 17.5 mm thickness 19000.000 Rmt. Item No. Item Description Qty Unit 1b MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1219 mm Outer Dia and 10 mm thickness for connection 150.000 Rmt. 1c MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 610 mm outer dia 5.8 mm thickness for connection 48.000 Rmt. 1d MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1829 mm outer dia ,14.2 mm thickness 14227.000 Rmt. Item No. Item Description Qty Unit 1e MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1626 mm outer dia ,14.2 mm thickness 2285.000 Rmt. 1f MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1422 mm outer dia ,12.5 mm thickness 11487.000 Rmt. 1g MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1219 mm outer dia ,10.0 mm thickness 29033.000 Rmt. Item No. Item Description Qty Unit 1h MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 1016 mm outer dia ,8.8 mm thickness 8148.000 Rmt. 1i MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 914 mm outer dia ,8 mm thickness 19239.000 Rmt. 1j MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 813 mm outer dia, 7.1 mm thickness 13376.000 Rmt. Item No. Item Description Qty Unit 1k MS Transmission, Manufacture,supply and Delivery of submerged arc welded (above 400 mm) M.S Pipe having beveled ends from plate or coil conforming to IS-3589-2001 or its latest revision / ammendment with inside 406 micron food grade epoxy painting and outside outside coated with 3 LPE coating for following thickness outside diameter at site with all types of specials, tees,bends and flanges,lowering,laying and jpinting the pipes with welding in prepared trench including hydrotesting etc. completed with all taxes, insurance, freight charges, octroi,inspection charges, transportation , etc. complete. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings, drilling for crossings miscellaneous charges etc. are to be paid by the contractor.With required thrust block (In M-20 Grade Concrete) and encasing for pipe bends. 355 mm outer dia, 5mm thickness 240.000 Rmt. 2a Providing and supplying D.I. Pipes (K-7) for following nominal bore diameter with internal cement mortar lining including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores stacking etc complete (IS 8329-2000). And Lowering, laing and jointing C.I. S and S spun pipes suitable for Tyton joints mortar lined DI pipes of various classes C.I./M.S. specials of following diameters in proper position grade and alignment as directed by Engineer in charge including hydraulic testing etc complete. With Manufacture, Supply and Delivery of Ductile Iron Flange socket spigot bends, lees, reducers or any other specials as per BS-EN-545/1995 Class-A series K12 suitable for use with D.I. Pipes manufactured as per IS:8329/1994delivery of specials is to be made to GWSSB store or site of works any where in Gujarat including all taxes, loading, unloading. carling, stacking, insurance, Inspection charges, octroi etc. complete.With external bitumen and zinc coating and Intermal cement mortar lining. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings and miscellaneous charges etc. are to be paid by the contractor.With required encasing for pipe bends. 600 mm dia DI pipe 617.000 Rmt. 2b Providing and supplying D.I. Pipes (K-7) for following nominal bore diameter with internal cement mortar lining including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores stacking etc complete (IS 8329-2000). And Lowering, laing and jointing C.I. S and S spun pipes suitable for Tyton joints mortar lined DI pipes of various classes C.I./M.S. specials of following diameters in proper position grade and alignment as directed by Engineer in charge including hydraulic testing etc complete. With Manufacture, Supply and Delivery of Ductile Iron Flange socket spigot bends, lees, reducers or any other specials as per BS-EN-545/1995 Class-A series K12 suitable for use with D.I. Pipes manufactured as per IS:8329/1994delivery of specials is to be made to GWSSB store or site of works any where in Gujarat including all taxes, loading, unloading. carling, stacking, insurance, Inspection charges, octroi etc. complete.With external bitumen and zinc coating and Intermal cement mortar lining. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings and miscellaneous charges etc. are to be paid by the contractor.With required encasing for pipe bends. 500 mm dia DI pipe 28616.000 Rmt. Item No. Item Description Qty Unit 2c Providing and supplying D.I. Pipes (K-7) for following nominal bore diameter with internal cement mortar lining including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores stacking etc complete (IS 8329-2000). And Lowering, laing and jointing C.I. S and S spun pipes suitable for Tyton joints mortar lined DI pipes of various classes C.I./M.S. specials of following diameters in proper position grade and alignment as directed by Engineer in charge including hydraulic testing etc complete. With Manufacture, Supply and Delivery of Ductile Iron Flange socket spigot bends, lees, reducers or any other specials as per BS-EN-545/1995 Class-A series K12 suitable for use with D.I. Pipes manufactured as per IS:8329/1994delivery of specials is to be made to GWSSB store or site of works any where in Gujarat including all taxes, loading, unloading. carling, stacking, insurance, Inspection charges, octroi etc. complete.With external bitumen and zinc coating and Intermal cement mortar lining. With required excavation in all strata and all lifts, breaking the road, surfaces and reinstating the proper bedding, refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings and miscellaneous charges etc. are to be paid by the contractor.With required encasing for pipe bends. 400 mm DI pipe 31183.000 Rmt. 3 Providing and supplying in standard length ISI mark High density polyethelyne H.D.P.E. Pipeline (PE-100) suitable for portable water as per IS 4984/1995 including all local and central taxes/ transportation, fright charges, octroi, inspection charges, loading , unloading and conveyance to departmental stores and Lowering, laying and joining H.D.P.E pipes and specials (by butt fusion welding method) including cost of conveyance from store to site of works including cost of labour, material, giving satisfactory hydraulic testing etc. With required excavation in all strata, breaking the road, surfaces and reinstating the proper refilling the trenches after completion of work. The works also includes payments of standing crop compensation other damage compensation etc. for laying of pipeline as per alignment. The charges for statutory permissions for pipeline crossings and miscellaneous charges etc. are to be paid by the contractor.With required encasing for pipe bends. 355 mm dia(OD), 6 kg/cm2 HDPE pipe 90753.000 Rmt. 4a Providing and supplying Cast Iron D.F. Sluice Valve / Scour valves with ISI mark as per IS:14846 (Latest Edition) or equivalent international standards including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores/Contractor's own stack yard, stacking, stack yard to site transportation charges, etc. complete, including supply, installation and joint of drain pipe main for pipeline to river/nala etc. complete. (PN-1.0) With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. (Chamber Size 1.30 x 1.30 x 1.00 Mtr) 500 mm Dia Sluice Valve- For 500 mm dia Pipeline 12.000 Nos. Item No. Item Description Qty Unit 4b Providing and supplying Cast Iron D.F. Sluice Valve / Scour valves with ISI mark as per IS:14846 (Latest Edition) or equivalent international standards including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores/Contractor's own stack yard, stacking, stack yard to site transportation charges, etc. complete, including supply, installation and joint of drain pipe main for pipeline to river/nala etc. complete. (PN-1.0) With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. (Chamber Size 1.30 x 1.30 x 1.00 Mtr) 400 mm Dia Sluice Valve- For 400 mm dia Pipeline 16.000 Nos. 4c Providing and supplying Cast Iron D.F. Sluice Valve / Scour valves with ISI mark as per IS:14846 (Latest Edition) or equivalent international standards including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores/Contractor's own stack yard, stacking, stack yard to site transportation charges, etc. complete, including supply, installation and joint of drain pipe main for pipeline to river/nala etc. complete. (PN-1.0) With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. (Chamber Size 1.30 x 1.30 x 1.00 Mtr) 300 mm Dia Sluice Valve- 300 mm dia Pipeline and For natural drain near main Pipeline 137.000 Nos. 5a Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 2300 mm dia (Butterfly Valves IS 13095 or equivalent international standards PN 1.6 )+ 600 mm dia Scour Valve and 1.6 PN with hand/wheel cap operated (PD type Short body)+ 250 mm dia Sluice Valve and 1.6 PN with hand/wheel cap operated (PD type Short body) (5.0 x 3.0 x 4.5 Mtr) 4.000 Nos. Item No. Item Description Qty Unit 5b Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1200 mm dia (Butterfly Valves IS 13095 or equivalent international standards PN 1.0 ) + 250 mm dia Sluice Valve and 1.0 PN with hand/wheel cap operated (PD type Short body) (5.0 x 3.0 x 4.5 Mtr) 1.000 Nos. 5c Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1800 mm Dia (3.0 x 3.0 x 3.5 Mtr) 3.000 Nos. 5d Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1600 mm dia (3.0 x 3.0 x 3.5 Mtr) 1.000 Nos. Item No. Item Description Qty Unit 5e Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1400 mm Dia (2.5 x 2.5 x 2.8 Mtr) 2.000 Nos. 5f Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1200 mm dia (2.5 x 2.5 x 2.8 Mtr) 4.000 Nos. 5g Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 1000 mm dia (1.9 x 1.9 x 2.2 Mtr) 2.000 Nos. 5h Providing,supplying, lowering,laying and jointing of Cast Iron D.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 900 mm dia (1.9 x 1.9 x 2.2 Mtr) 5.000 Nos. Item No. Item Description Qty Unit 5i Providing,supplying, lowering,laying and jointing of Cast IronD.F. Butterfly valves as isolation valves with jointing to pipe work (including all hardware and packing) water quality, having non rising spindle with hand wheel and without bypass arrangement, spindle etc. as per requirement, including providing and fixing expansion bellow. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc.(PN-1.0, PN-1.6). With Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concerete. Excavation, Foundation, foundation concrete 100 mm thick in CC 1:3:6, pedestal and vertical wall in CC M20 top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc.complete as per drawings and specification and instruction of Engineer-In-Charge/Consultant. 800 mm dia (1.9 x 1.9 x 2.2 Mtr) 3.000 Nos. 6a Providing,supplying, lowering,laying and jointing in position C.I Temper proof Air valves with SS 304 Float gun metal- nozzle of approved make and qualiy of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete including cost of all labour,jointing material,including nut bolts and giving satisfactory hydraulic testing, etc. complete. Erection of airvalve riser by installing new MS pipe of 6mm thick and 3.2mt. Length with necessary fittings such as flange of appropriate size, nut, bolts and embedded the pipe in RCC M15 with offset of 10cm around pipe with necessary steel etc. complete and as directed by Engineer-In-Charge for following diameters of pipeline. 200 mm dia with isolating Air valve PN-1.6 64.000 Nos. 6b Providing,supplying, lowering,laying and jointing in position C.I Temper proof Air valves with SS 304 Float gun metal- nozzle of approved make and qualiy of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete including cost of all labour,jointing material,including nut bolts and giving satisfactory hydraulic testing, etc. complete. Erection of airvalve riser by installing new MS pipe of 6mm thick and 3.2mt. Length with necessary fittings such as flange of appropriate size, nut, bolts and embedded the pipe in RCC M15 with offset of 10cm around pipe with necessary steel etc. complete and as directed by Engineer-In-Charge for following diameters of pipeline. 200 mm dia with isolating sluice valve PN-1.0 196.000 Nos. 6c Providing,supplying, lowering,laying and jointing in position C.I Temper proof Air valves with SS 304 Float gun metal- nozzle of approved make and qualiy of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete including cost of all labour,jointing material,including nut bolts and giving satisfactory hydraulic testing, etc. complete. Erection of airvalve riser by installing new MS pipe of 6mm thick and 3.2mt. Length with necessary fittings such as flange of appropriate size, nut, bolts and embedded the pipe in RCC M15 with offset of 10cm around pipe with necessary steel etc. complete and as directed by Engineer-In-Charge for following diameters of pipeline. 100 mm dia with isolating sluice valve PN-1.0 120.000 Nos. 6d Providing,supplying, lowering,laying and jointing in position C.I Temper proof Air valves with SS 304 Float gun metal- nozzle of approved make and qualiy of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete including cost of all labour,jointing material,including nut bolts and giving satisfactory hydraulic testing, etc. complete. Erection of airvalve riser by installing new MS pipe of 6mm thick and 3.2mt. Length with necessary fittings such as flange of appropriate size, nut, bolts and embedded the pipe in RCC M15 with offset of 10cm around pipe with necessary steel etc. complete and as directed by Engineer-In-Charge for following diameters of pipeline. 80 mm dia with isolating sluice valve PN-1.0 181.000 Nos. Item No. Item Description Qty Unit 7a Providing, supplying and delivery of water Hammer Control Devices for use on various pumping main of following class and diameter including all taxes, insurance and transportation, freight charges, octroi inspection charges, loading, unloading, conveyance to departmental stores stacking etc completed. Zero velocity valves above 300 mm dia with M.S. body (class-10) 2300mm dia (6.0 x 4.0 x 4.5 Mtr) 3.000 Nos. 7b Providing, supplying and delivery of water Hammer Control Devices for use on various pumping main of following class and diameter including all taxes, insurance and transportation, freight charges, octroi inspection charges, loading, unloading, conveyance to departmental stores stacking etc completed. Air cushion valve with Cast Iron body 300mm dia (Class-10) 6.000 Nos. 8a Insertion Type Ultrasonic Flow Meter: Design, Supply, Installation, Testing, Commissioning of Minimum four Path Insertion Ultrasonic flow meter with RTU working on transit time principle, with factory calibrated and site verification, Regular Power Operated, Flow sensor, Indicator, transmitter and totaliser with all accessories viz. surge arrestor, associated cables, cabinets, hardwares, etc complete as per following specifications: -Flow meter / Sensor: 8 nos insertion ultrasonic type sensor (4 pair) with ball valve for online removal of sensors/ any other intersection/ retraction assembly, PN 16 pressure rating, SS304/SS304L/SS316/SS316L sensor MOC, IP 68 or NEMA 6P Protection. -Flow Transmitter/ Converter: Microprocessor based, Modular design, Min. 2 line LCD for indication of actual flow rate, forward, reverse, sum totaliser display, ±1 percent accuracy at 0.3 to 4 m/sec velocity, 4 to 20 mA with HART/Modbus output, one scalable pulse output, Die cast aluminium with Anticorrosive Paint/ polycarbonate/ SS316 /SS304 / Polyamide finish with glass window enclosure, Inbuilt EEPROM and Data Logger, cable length as per site requirement for sensor to transmitter communication etc along with wall mounted/ stand mounted cabinet. -Worldwide transmission of measured data and events via e‐mail and SMS by integrated GSM/GPRS modem, reliable data storage facility through integrated SD card etc. GSM/GPRS based trans receiver unit to be provided including sim card to send signals to centralized monitoring system. Flow meter shall send signals to transmitter unit through digital output only. -The contractor shall ensure full bore of the flow meter on site for accurate reading and make required arrangement for the same without any extra cost. Four Path ( 8 Nos Insertion sensor)- for Pipe size > 800 mm and < equal4000 mm 2300 mm PN 1.6 2.000 Nos. Item No. Item Description Qty Unit 8b Insertion Type Ultrasonic Flow Meter: Design, Supply, Installation, Testing, Commissioning of Minimum four Path Insertion Ultrasonic flow meter with RTU working on transit time principle, with factory calibrated and site verification, Regular Power Operated, Flow sensor, Indicator, transmitter and totaliser with all accessories viz. surge arrestor, associated cables, cabinets, hardwares, etc complete as per following specifications: -Flow meter / Sensor: 8 nos insertion ultrasonic type sensor (4 pair) with ball valve for online removal of sensors/ any other intersection/ retraction assembly, PN 16 pressure rating, SS304/SS304L/SS316/SS316L sensor MOC, IP 68 or NEMA 6P Protection. -Flow Transmitter/ Converter: Microprocessor based, Modular design, Min. 2 line LCD for indication of actual flow rate, forward, reverse, sum totaliser display, ±1 percent accuracy at 0.3 to 4 m/sec velocity, 4 to 20 mA with HART/Modbus output, one scalable pulse output, Die cast aluminium with Anticorrosive Paint/ polycarbonate/ SS316 /SS304 / Polyamide finish with glass window enclosure, Inbuilt EEPROM and Data Logger, cable length as per site requirement for sensor to transmitter communication etc along with wall mounted/ stand mounted cabinet. -Worldwide transmission of measured data and events via e‐mail and SMS by integrated GSM/GPRS modem, reliable data storage facility through integrated SD card etc. GSM/GPRS based trans receiver unit to be provided including sim card to send signals to centralized monitoring system. Flow meter shall send signals to transmitter unit through digital output only. -The contractor shall ensure full bore of the flow meter on site for accurate reading and make required arrangement for the same without any extra cost. Four Path ( 8 Nos Insertion sensor)- for Pipe size > 800 mm and 1.000 Nos. 9 Extra depth of V.C beyond 1.00 mt depth a) Size of Chamber 1.30 x 1.30 m and 1.0 m deep for (valve greater than 250mm dia) 40.950 Rmt. 10 Construction of Pond inlet structure to receive water in the various existing ponds with required excavation, Refilling, P.C.C., R.C.C. and reinforcement etc. 133.000 Nos. 11 Designing and construction of cofferdam: - Providing and laying of Polyethylene plastic sheet with proper heat jointing at overlap on surface as directed. Providing and Constructing coffer dam in River basin including excavation, filling, middle portion with soil (in empty cement / Gunny Bags) to the entire satisfaction of E.I.C. till completion of work (Sand brought from Outside). Earthwork for embankment including breaking clods dressing with all lead and lift including watering and consolidation. Rolling of earthwork in layers with power roller including filling in depression which occurs during the process. Watering of Earthwork as directed. Dewatering by pumping set of required capacity including temporary platform carting pumping at site and fixing the same in position including all accessories fuel and labour etc. complete. After the work completion Dismantling of Cofferdam and removal of earthwork for embankment for require depth including disposing of removed stuff to all lead as directed by Engineer-in- charge. Cofferdam size to be kept as per actual requirement and as per directed Engineer-in- charge. 1.000 Nos. Item No. 12 Item Description Qty Unit Intake Structure at Toliya Rocks :- Preparing structural design and drawing of RCC Under Ground / Partially underground / above high ground level Intake structure of required capacity as per relevant I.S. standards and constructing the same, including excavation in all types of soil strata (including rock), including all type of dewatering due to seepage for uplift ground water etc. including shoring strutting if required, for loose soil / to protect from collapse, casting 150 mm thick P.C.C. leveling course in M-15, refilling the pit with proper soil and disposing of the surplus stuff at all lead. Including 20 mm thick cement plaster in CM 1:2 with approved water proofing compound to all over inside container (i.e. walls, base slab, side slop etc. all). Including all types of labour and material charges of lowering, laying, erecting / hosting and jointing of pipe assembly to inlet, outlet overflow, washout and bye pass arrangement as per hydraulic design. Providing and applying Epoxy paint of approved make to concrete surface for RCC structure including cleaning the surface by scrapping and air blowers to the satisfaction of Engineer-in-charge necessary scaffolding etc. complete with all leads and lifts and giving satisfactory hydraulic test for water tightness as per IS codes. It also includes satisfactory water tightness test as per relevant I.S. code and painting name of scheme and capacity on the tank as per direction of engineer in charge. List of Indian standards for Design of Intake structure and below Pump portion : The structure design of Intake structure shall be in accordance with provision relevant I.S (1) I.S 3370, part -1 to 4, 1965 or latest revised (2) I.S 456-2000 or latest revised (3) I.S 1893-2000-1984 or latest revised (4) I.S 875, Part -1 to 3 or latest revised. General Specification: (1) Water depth in container shall be adopted as per data of tender data and tender drawing. If water depth is not specified, the suitable water depth/ acceptable to field engineer in accordance with hydraulic requirement shall be adopted for capacity. (2) Shape of Intake structure (in plan) specified as per tender drawing or as per site condition. (3) Size shall be fixed as per availability of space (land area) at site / acceptable engineer in charge. (4) Effect of overlapping of pressure bulbs on soil due nearby structure and proposed sump should be considered (5) Care should be taken that no damage should occur to nearby existing structure. Compensation shall be paid for the same by agency. (6) The minimum concrete grade for RCC shall be M-30. (Intake structure side slope (Top portion) concrete grade for RCC shall be consider M-20. +77.20m to 73.20 m- refer tender drawing) (7) CRS Fe-500 grade reinforcing bar confirming to I.S 1786-1139 shall be considered in design. CRS bars shall be provided. In saline atmosphere corrosion resistance stainless steel/ HCR rebar shall be provided. 8) Minimum size of various components shall be provided as per tender criteria/ specification in absence as per I.S /Std. practice of competent authority minimum dimension specified for various components in tender data / specification shall be provided without fail. (9)The SBC shall be referred from SBC test report. If poor soil is found /water table is met with during excavation SBC shall be scientifically ascertained and design shall be revise no. extra shall be paid for increase in quantity. (10)The rate shall include the cost of dewatering during excavation making all arrangement when water table meets within depth. (11)The Intake structure shall be design properly to resist uplift due to ground water table specified in data or actual ground water table meets during excavation. No extra shall be paid. (12) MS pipe railing shall be provided over sump periphery. (12.a) RCC staircase/RCC Steps/RCC Ramp should be provided from GL/Top level to Side slope bottom level (refer tender drawing) (12.b) RCC Staircase with MS railing to be provided inside reservoir container (Top level and Side slope level. (13)Appearance of Intake structure should be aesthetically good looking acceptable to authority. (14)Any change in size, shape, depth below GL, height above GL, water depth, F.B size of structure etc. can be permitted in exceptional case due to site condition or hydraulic design requirement by competent authority. No extra cost shall be paid for change. (15)Any change in data, dimension, shape, water depth, reduction in size if permitted by competent authority and if reduces quantity then payment shall be reduced on pro-rata basis. (16)Agency shall engage qualified (at least graduate) consulting engineer for designing the structure and he/she shall visit the site for guidance of work. (17) Clearing and grubbing road land including uprooting rank 1.000 Nos. Item No. Item Description Qty Unit vegetation grass bushes, shrubs, sapling and trees girth, removal of stumps of trees cut earlier and disposal of unserviceable materials (18) Dewatering by pumping set - Dewatering by pumping set of required capacity including temporary platform carting pumping at site and fixing the same in position including all accessories, and fuel and labour etc. complete. (19) Drain pit to be kept as per requirement. (20) The RCC structure below the pump floor level including each pump compartment wall are to be considered in Intake structure. (21) The design and construction of Intake structure shall be in line with tender GA drawing Above condition/ general specification Sr. no. 1 to 21 are part and parcel of tender (contract) and prevail over other provision in tender. (A) Intake structure near Todiyo rocks – Min. 3.26ML Capacity (FRL equal 67.23 m, Bed level equal 61.20 m, length of sump equal 30 m)), Refer tender drawing, data sheet and specification for other works. 13 Approach Channel with Sluice Gate 30 meter River to Intake Structure and SS Screen Jali 1.000 Nos. 14 Designing (aesthetically) and constructing R.C.C. frame structure of pump room cum panel room: Note: Minimum 15 percent opening for ventilation should be provided. 2. Pump room rolling shutter (Two no.), door and windows of aluminium section and window grill of iron should be provided (Included in Cost). 3. Plinth level of Panel Room should be min.1 meter above GL or 0.6m above HFL whichever is maximum or as per site requirement. 4. The arrangement shall be such that suction pipe, pumpsets, delivery pipe, header pipe including all the valves and accessories shall be accommodated in pump house. 5. The control panel room, office, scada room and toilet/WC shall be constructed. The size of these rooms shall be enough to accommodate all electrical and instrumentation equipment as per norms and approved by EIC. 6. Flooring shall be provided of Polished kotastone or as per instructions of Engineer-in-charge. 7. China mosaic shall be provided over top slab of pump house. 8. Cost does not include foundation for pumping machinery. 9. As per instruction of engineer-in-charge, EOT crane girders shall be extended for loading / unloading of pump house equipment. Rolling shutters shall be provided at ground level with 3 side covered wall up to top slab of pump area. The same shall be incorporated during approval of pump house GAD. 10. Approach from two side of pump house / panel area shall be provided with RCC staircase. 1.000 Nos. 15 Construction of Staff Quarter of size 6.5m x 9.0m including excavation, backfilling, PCC, RCC, Steel, Brickwork, Formwork, door, window, plaster and painting works and electrifications as per drawing provided. 8.000 Nos. 16 Construction of Security Cabin of size 3.0m x 3.0m including excavation, backfilling, PCC, RCC, Steel, Brickwork, Formwork, door, window, plaster and painting works and electrifications as per drawing provided. 2.000 Nos. Item No. Item Description Qty Unit 17 Compound wall :- Construction of compound wall with minimum height 2 mtr in Brick Masonary in C.M. 1:6 with R.C.C. columns M-20 at 3.0 m c/c and R.C.C. Beam M-20 below G.L. (Including reinforcement grade TMT Fe - 500) with 20 mm thick Cement plaster to all exposed concrete and masonary structure at top in coping M-20 (Including reinforcement grade TMT Fe - 500) including excavation in all strata, P.C.C. (M-10), form work, plastering, painting , brushing and clearing the site etc. complete. Distempering (Two coats) with oil bound distemper of approved brand and manufacture and of required shade on wall surfaces to give an even shade, over and including a priming coat with distemper primer of approved brand and manufacture after thoroughly brushing the surface free from mortar dropping and other foreign matter and also including preparing the surface even and sand papered smooth. Filling available excavated earth in trenches plinth, sides of foundations etc. in layers not exceeding 20 cm in depth consolidating each deposited layer by ramming and watering, and providing and fixing 1.0 Meter high fencing with 1.25 Meter long M.S. Angle posts 40 mm x 40 mm x6 mm and oil painting 2 coats fixed at 3.0 meter c/c. with Three Horizontal lines and two diagonals of galvanized steel barbed wire weighting min. 9.38 Kg. per 100 Meter, strained and fixed to posts including fixing M.S. Angle in column of compound wall. 1600.000 Rmt. 18 Gate for Compound wall :- Providing and Fixing Iron gates for compound wall of required size (main gate size 3.00 m x 1.5 m with wicket gate size 1.00 m x 1.5 m) and specification as per the drawings with 3 No of R.C.C. M-20 column size 0.45 x 0.45 m (including reinforcement Thermo mechanically treated (TMT)bars Fe-500 grade) with 15 mm thick cement plaster to all exposed surface including excavation in all strata, P.C.C. (M-10), form work, plastering, painting , brushing, distempering (Two coats) with oil bound distemper to exposed concrete surfaces (incl. brushing , cleaning, etc.) and clearing the site etc. complete., and providing and fixing minimum 1 mm thick M.S. sheet shutters with frame and diagonal braces of 40 x 40 x 6 mm angle iron, 3.15 mm M.S. gusset plate at junctions and corners 25 mm dia pulley 40 x 40 x 6 mm angle and T-iron guide rail at top and bottom respectively with handles, stoppers and locking arrangement etc. including applying a priming coat of red lead paint at the site etc. painting two coats (over priming coat) on new steel and other metal surface with synthetic enamel paint, brushing to give an even shade, including cleaning the surface of all dirt, dust and other foreign matter. and cleaning the site etc. 3.000 Nos. 19 Approach Road :- Construction of RCC Road providing bedding of 10 cm including ramming, watering, leveling, consolidating etc., PCC works 15 Cm - Providing and casting in situ mass cement concrete in grade M-10 using granite quartzite trap metal of size 12 mm to 25 mm incl. consolidation curing etc. complete. RCC works 25 Cm - Providing and casting in situ mass cement concrete In grade M-20 using granite quartzite trap metal of size 6 mm to 20 mm , including reinforcement (Do-Thermo mechanically treated (TMT)bars Fe-500grade for all diameters) , scaffolding centering, formwork, needle vibrated consolidation, curing and other miscellaneous work complete. At From Road to Intake Site 7200.000 sq.mt. Item No. 20a Item Description Qty Unit Preparing structural design of RCC Under Ground / Partially under ground / above high ground level Reservoir of required capacity as per relevant I.S. standards and constructing the same, including excavation in all types of soil strata (including rock) including shoring strutting if required, for loose soil / to protect from collapse, casting 100 mm thick P.C.C. levelling course in M15, Refilling the pit with proper soil and disposing of the surplus stuff at all lead. Including cement plaster in CM 1:2 with approved water proofing compound to all over inside container (i.e. walls, base, top slab/dome bottom etc. all). Including all types of labour and material charges of lowering, laying, erecting / hosting and jointing of pipe assembly to inlet, outlet overflow, washout and bye pass arrangement as per hydraulic design. Providing and fixing accessories, CI Manhole frame and cover, water level indicator, adequate cowl type ventilators or lantern type ventilator with stainless steel jail. RCC chambers for valves. Providing and applying three coats of wheather proof / cement paint / snowcem to the out side face of structure. It also includes satisfactory water tightness test as per relevant I.S. code and painting name of scheme and capacity on the tank as per direction of engineer in charge. List of Indian standards for design of GSR/Sump : The structural design of GSR shall be in accordance with provision relevent IS standars (1) IS 3370 part-1 and 2 2009 or its latest revison (1.1) IS 3370 Part- III and IV 1965 or its latest revison (2) IS 456-2000 or its latest revison (3) IS 1893 2000 -1984 or its latest revison (4) IS 875 Part-I to 3 1987 or its latest revision. General Specifications (1) Water depth in container shall be adopted as per data of tender capacity shall be calculated excluding free board of the reservior. If water depth is not specified, the suitable water depth / accepted to field engineer in accordance with hydraulic design shall be considered. shape of container specified in data shall be adopted in absecnce circular shape shall be adopted. (3) size shall be fixed as per availability of space at site /accepted by engineer in charge. (4) effect of overlapping of pressure bulbs on soil due near by structure and proposed sump should be considered. (5) care shall be taken that no damage should occure to existing structure. compensations shall be paid for the same by agency. (6) the minimum grade concrete shall be M-30. (7) HYSD Fe 415 or Fe 500 grade reinforcement bar confirming to IS 1786/1139 shall be considered in desigm. CTS/TMT bars shall be provided. In saline atmosphere corrosion resistance stainless steel /HCR rebar shall be provided. Any other steel can be used with approval of CE/in situaltion of non availability in market without extra cost (8) Minimum size of various componenets shall be provided as per tender criteria / specifications in absence as per IS / standard practice of GWSSB minimum dimentions specified for various componenets in tender data/ specifications shall be provided without fail. (9) The safe bearing capacity shall be referred from SBC test report. In absence of report it shall be referred from data sheet. if poor soil is found/water table is met with during excavation SBC shall be scientifically ascertained and design shall be revised. No extra cost shall be paid for increase in quantity. (10) DI pipes and specials shall only be used if type is not specified in tender. (11) The rate shall include cost of dewatering during excavation making all arrangements when water table meets within depth. (12) The structure shall be designed properly to resist uplift due to ground water table specified in data or actual ground water table meets with during excavation. If GWT/uplift is mentioned in the tender and during excavation it does not meet 7.5 percent rate shall be reduced. (13) SS pipes railing shall be provided over sump perifery when sump height is ≥ 1.5 meter above ground level. (14 a.) RCC staircase with SS railing to be provided inside reservior container. BB masonry stair cabin with MS safety door having locking arrangenents to be provided for GSR, sump and HGLR of capacity more than 7.5 lakh liter with top slab, If dome is constructed as top slab then minimum opening of 900mm X 2000mm with curbing and SS railing around. (15) Appearance of structure shall be aesthetically good looking acceptable to authority. (16) Any changes in size, shape depth, below ground level, water depth, F.B., size of member etc can be permitted in exceptional case due to site condition or hydraulic design requirement by C.E No extra shall be paid for change. (17) Any change in data, dimensions, shape, water depth, reduction in size, if permitted by compenent authority and if it reduces quantity then payment 1.000 Nos. Item No. Item Description shall be reduced prorate. (18) when capacity of GSR/sump is > 20 lakh liters two or suitable compartments acceptable to executive engineer shall be designed and provided. (19) Agency shall engaged qualified consulting engineer for designing the structure and he/she shall visit the site for guidance of work. (20) 75 percent part rate shall be payable for concrete, reinforcement and plastering item of container until satidfactory hydraulic testing for water tightness is performed as per tender condition. Till the work shall be treated as incomplete. Above conditions/ general specifications Sr. No. 1 to 20 are part and parcel of tender and prevail over other provisions in tender. 40 LL liters Qty Unit Item No. 20b Item Description Qty Unit Preparing structural design of RCC Under Ground / Partially under ground / above high ground level Reservoir of required capacity as per relevant I.S. standards and constructing the same, including excavation in all types of soil strata (including rock) including shoring strutting if required, for loose soil / to protect from collapse, casting 100 mm thick P.C.C. levelling course in M15, Refilling the pit with proper soil and disposing of the surplus stuff at all lead. Including cement plaster in CM 1:2 with approved water proofing compound to all over inside container (i.e. walls, base, top slab/dome bottom etc. all). Including all types of labour and material charges of lowering, laying, erecting / hosting and jointing of pipe assembly to inlet, outlet overflow, washout and bye pass arrangement as per hydraulic design. Providing and fixing accessories, CI Manhole frame and cover, water level indicator, adequate cowl type ventilators or lantern type ventilator with stainless steel jail. RCC chambers for valves. Providing and applying three coats of wheather proof / cement paint / snowcem to the out side face of structure. It also includes satisfactory water tightness test as per relevant I.S. code and painting name of scheme and capacity on the tank as per direction of engineer in charge. List of Indian standards for design of GSR/Sump : The structural design of GSR shall be in accordance with provision relevent IS standars (1) IS 3370 part-1 and 2 2009 or its latest revison (1.1) IS 3370 Part- III and IV 1965 or its latest revison (2) IS 456-2000 or its latest revison (3) IS 1893 2000 -1984 or its latest revison (4) IS 875 Part-I to 3 1987 or its latest revision. General Specifications (1) Water depth in container shall be adopted as per data of tender capacity shall be calculated excluding free board of the reservior. If water depth is not specified, the suitable water depth / accepted to field engineer in accordance with hydraulic design shall be considered. shape of container specified in data shall be adopted in absecnce circular shape shall be adopted. (3) size shall be fixed as per availability of space at site /accepted by engineer in charge. (4) effect of overlapping of pressure bulbs on soil due near by structure and proposed sump should be considered. (5) care shall be taken that no damage should occure to existing structure. compensations shall be paid for the same by agency. (6) the minimum grade concrete shall be M-30. (7) HYSD Fe 415 or Fe 500 grade reinforcement bar confirming to IS 1786/1139 shall be considered in desigm. CTS/TMT bars shall be provided. In saline atmosphere corrosion resistance stainless steel /HCR rebar shall be provided. Any other steel can be used with approval of CE/in situaltion of non availability in market without extra cost (8) Minimum size of various componenets shall be provided as per tender criteria / specifications in absence as per IS / standard practice of GWSSB minimum dimentions specified for various componenets in tender data/ specifications shall be provided without fail. (9) The safe bearing capacity shall be referred from SBC test report. In absence of report it shall be referred from data sheet. if poor soil is found/water table is met with during excavation SBC shall be scientifically ascertained and design shall be revised. No extra cost shall be paid for increase in quantity. (10) DI pipes and specials shall only be used if type is not specified in tender. (11) The rate shall include cost of dewatering during excavation making all arrangements when water table meets within depth. (12) The structure shall be designed properly to resist uplift due to ground water table specified in data or actual ground water table meets with during excavation. If GWT/uplift is mentioned in the tender and during excavation it does not meet 7.5 percent rate shall be reduced. (13) SS pipes railing shall be provided over sump perifery when sump height is ≥ 1.5 meter above ground level. (14 a.) RCC staircase with SS railing to be provided inside reservior container. BB masonry stair cabin with MS safety door having locking arrangenents to be provided for GSR, sump and HGLR of capacity more than 7.5 lakh liter with top slab, If dome is constructed as top slab then minimum opening of 900mm X 2000mm with curbing and SS railing around. (15) Appearance of structure shall be aesthetically good looking acceptable to authority. (16) Any changes in size, shape depth, below ground level, water depth, F.B., size of member etc can be permitted in exceptional case due to site condition or hydraulic design requirement by C.E No extra shall be paid for change. (17) Any change in data, dimensions, shape, water depth, reduction in size, if permitted by compenent authority and if it reduces quantity then payment 1.000 Nos. Item No. Item Description Qty Unit shall be reduced prorate. (18) when capacity of GSR/sump is > 20 lakh liters two or suitable compartments acceptable to executive engineer shall be designed and provided. (19) Agency shall engaged qualified consulting engineer for designing the structure and he/she shall visit the site for guidance of work. (20) 75 percent part rate shall be payable for concrete, reinforcement and plastering item of container until satidfactory hydraulic testing for water tightness is performed as per tender condition. Till the work shall be treated as incomplete. Above conditions/ general specifications Sr. No. 1 to 20 are part and parcel of tender and prevail over other provisions in tender. 66 LL liters Price Schedule - B (Mechanical Work) Item No. Item Description Qty Unit 1 PUMP-MOTOR COMPLETE SET Pump Type: VT Pump Description: Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of Vertical Turbine (VT) Pumps of required capacity (Flow - Q) and Head (H) with suitable motor. Pump having SS CF8M Impeller with sealing ring, Bell Mouth and Bowl (of 1.5 to 2 percent NI C.I.), Line Shaft / Pump Shaft of SS-410 with forced water lubrication System, Pump-motor Coupling, Anti Friction Type Thrust Bearing, M.S. flanged Column Pipe assembly (having length suitable for the site condition), Suction Strainer - SS-304, Discharge Head with Base Frame, Mechanical Seal. Pump having following parameters, along with others, complete as per relevant IS, Data Sheet and Tender Specifications. Flow (m3/hr): 5546 Head (Meter): 87 Motor Rating (kW) : 1800 Minimum efficiency : 88.5 percent Pump / Motor RPM : 990RPM Pump: Nos. of Stages : As per Vendor's Design Pump - Motor Quantity (Set.) : 6 (4 W + 2 SB) Pump Type: Vertical Turbine Column Length (Approx. - Meters) : Minimum 18 m or as per site situation Motor Description: Design, Manufacturing, Supply, Delivery, Installation, Testing and Commissioning of Verticle solid, CACA / CACW Induction Motor suitable for the above application and above type of pumps, to be operated on 3 Ph, 6.6 kV (+/- 10 percent ), 50 Hz (+/- 5 percent ), AC power supply, designed for continuous duty - S1, with anti condensation heater, provision for the monitoring of motor winding and bearing temperatures and having features of "Alarm" at temperature "High" and "Trip" at temperature "Very High", with suitable type of cooling, etc. complete as per relevant IS, Data-sheet and Tender Specifications For VT Pump - IS 1710 shall be followed and For Motor - IEC-60034 shall be followed 6.000 Set 2 Dual Plate Check Valve Design, Manufacturing, Supply, Delivery, Istallation, Testing and Commissioning of D.I. Double Flanged Dual Plate Check Valve (DPCV) (Metal to Metal Sealing) conforming to API - 594 having MOC as per tender data sheet, Valve seat tested to 16 kg/cm2 and body to 24 kg/cm2. Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, hardware, bolts, nuts, washers, rubber packing, necessary mounting supports etc. complete.(on Delivery Side) Size : 1000 mm Rating : 1.6 PN 6.000 No. Item No. Item Description Qty Unit 3 Butterfly Valve with E-Pac actuator (2 No on each delivery pipe) Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of ISI mark(upto 2000 mm dia.)/ equivalent international standard Butterfly Valve with flanged ends as per following size, rating, mode of operation and Material of Construction (MOC) of valve body conforming to IS 13095 with SS 410 shaft, Nitrile / EPDM seal, SS 304 Seat Rings and Clamping Rings with all carbon steel fasteners, etc. complete as per Data-sheet and Specifications.Valve seat tested to 16 kg/ cm2 and body to 24 kg/ cm2, Flanges machined faced and having DimensionsPCD, OD, Thickness, Holes as per ISO-7005-1. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc. Size : 1000 mm Rating : 1.6 PN Mode of operation :Motorised Material (MOC) : Ductile Iron 12.000 No. 4 Butterfly Valve with E-Pac actuator Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of ISI mark(upto 2000 mm dia.)/ equivalent international standard Butterfly Valve with flanged ends as per following size, rating, mode of operation and Material of Construction (MOC) of valve body conforming to IS 13095 with SS 410 shaft, Nitrile / EPDM seal, SS 304 Seat Rings and Clamping Rings with all carbon steel fasteners, etc. complete as per Data-sheet and Specifications.Valve seat tested to 16 kg/ cm2 and body to 24 kg/ cm2, Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves as per design with required accessories, erection hardware, necessary mounting support, etc. Size : 2300 mm Rating : 1.6 PN Mode of operation :Motorised Material (MOC) : Ductile Iron 1.000 No. 5 Sluice Valve (On bypass of each delivery pipe) Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of ISI mark D.I. D/F Manually Hand Wheel Operated Sluice Valve generally conforming to IS :14846 (Latest Edition) of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete. Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Size : 200 mm Rating : 1.6 PN Material (MOC) : Ductile Iron 6.000 No. 6 Sluice Valve (On bypass of each delivery pipe) (Motorized) Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of ISI mark D.I. D/F Manually Hand Wheel Operated Sluice Valve generally conforming to IS :14846 (Latest Edition) of following class and diameter including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete. Flanges machined faced and having DimensionsPCD, OD, Thickness, Holes as per ISO-7005-1. Size : 600 mm Rating : 1.6 PN Material (MOC) : Ductile Iron 1.000 No. 7 Expansion Bellows (For each delivery pipeline) Supply, delivery, installation, testing and commissioning of Stainless Steel Expansion Bellows of corrugated design of following sizes and ratings as per EJMA standard, with with companion flanges, accessories erection hardware, necessary mounting supports etc complete of following MOC. Bellows: SA 240 Gr. 304; Internal Sleeve: SA 240 Gr. 304; Limit Rods and Nuts: CS - IS 1367. Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Flanged ends having 15 mm axial movement, 300 mm overall length, with tie rods, nuts, etc. complete as per data-sheet and specifications. Size : 1000 mm Rating : 1.6 PN 6.000 No. Item No. Item Description Qty Unit 8 Expansion Bellows (For each delivery pipeline) Supply, delivery, installation, testing and commissioning of Stainless Steel Expansion Bellows of corrugated design of following sizes and ratings as per EJMA standard, with with companion flanges, accessories erection hardware, necessary mounting supports etc complete of following MOC. Bellows: SA 240 Gr. 304; Internal Sleeve: SA 240 Gr. 304; Limit Rods and Nuts: CS - IS 1367. Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Flanged ends having 15 mm axial movement, 300 mm overall length, with tie rods, nuts, etc. complete as per data-sheet and specifications. Size : 1800 mm Rating : 1.6 PN 1.000 No. 9 Expansion Bellows (For each delivery pipeline) Supply, delivery, installation, testing and commissioning of Stainless Steel Expansion Bellows of corrugated design of following sizes and ratings as per EJMA standard, with with companion flanges, accessories erection hardware, necessary mounting supports etc complete of following MOC. Bellows: SA 240 Gr. 304; Internal Sleeve: SA 240 Gr. 304; Limit Rods and Nuts: CS - IS 1367. Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Flanged ends having 15 mm axial movement, 300 mm overall length, with tie rods, nuts, etc. complete as per data-sheet and specifications. Size : 2300 mm Rating : 1.6 PN 1.000 No 10 DELIVERY and HEADER PIPES WITH SPECIALS Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of MS pipes of below mentioned sizes for Pump discharge and header application, confirming to relevent specified standard with bevel ends with inside lining of Food Grade Epoxy Paint (with 406 microns DFT) and out side coating of (i) Zinc rich epoxy primer and Coal Tar Epoxy paint (with 200 microns Total DFT) for Pump-house and (ii) 3 LPE coating for header piping, including bends, tees, reducers, flanges, ball valves for air venting and all types of specials to suit the site requirement and its installation, hydro-testing etc., complete as per relevent standards, data-sheet and specifications. Flanges machined faced and having Dimensions - PCD, OD, Thickness, Holes as per ISO 7005-1 Pump Delivery Pipes and Fittings – Length Outside Diameter (mm) : 1016 Thickness (mm) : 8.8 Delivery Pipe Material: MS Length : 72 Rmt (Approx.) Header Pipes and Fittings – Length Outside Diameter (mm) : 2335 Thickness (mm) : 17.5 Header Pipe Material: MS Length : 72 Rmt (Approx.) (A) above 300mm diameter 1.000 Lot 11 DELIVERY and HEADER PIPES WITH SPECIALS Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of MS pipes of below mentioned sizes for Pump discharge and header application, confirming to relevent specified standard with bevel ends with inside lining of Food Grade Epoxy Paint (with 406 microns DFT) and out side coating of (i) Zinc rich epoxy primer and Coal Tar Epoxy paint (with 200 microns Total DFT) for Pump-house and (ii) 3 LPE coating for header piping, including bends, tees, reducers, flanges, ball valves for air venting and all types of specials to suit the site requirement and its installation, hydro-testing etc., complete as per relevent standards, data-sheet and specifications. Flanges machined faced and having Dimensions - PCD, OD, Thickness, Holes as per ISO 7005-1 Pump Delivery Pipes and Fittings – Length Outside Diameter (mm) : 1016 Thickness (mm) : 8.8 Delivery Pipe Material: MS Length : 72 Rmt (Approx.) Header Pipes and Fittings – Length Outside Diameter (mm) : 2335 Thickness (mm) : 17.5 Header Pipe Material: MS Length : 72 Rmt (Approx.) up to 300mm diameter 1.000 Lot Item No. Item Description Qty Unit 12 Temper Proof Kinetic Air Valve Design, Supply, Installation, Testing, Commissioning of 200 mm dia., PN-1.6, Flanged High Performance Temper Proof Kinetic Air Valve with Automatic Air Release Valve with Isolating PN 1.6 Manually hand wheel operated non rising spindle type Sluice Valve, both having MOC of graded D.I., for water combination type (non tempering type) with stainless steel ball, tamper proof air vents rolling seal mechanism for air release and anti-vacuum application designed for 16 kg/cm2 working pressure and tested for 24 kg/cm2 pressure, Flanges machined faced and having Dimensions- PCD, OD, Thickness, Holes as per ISO-7005-1. Hydraulic tests certificate and certificate of material of construction of parts shall be submitted before dispatch of valves. (Rate to include cost of gaskets, bolts, nut and any other materials required for jointing and its transportation etc. including all taxes and duties. with required accessories, erection hardware, necessary mounting supports etc. (On Header Line) Size: 200 MM Rating: 1.6 PN 2.000 No. 13 Air Cushion Valve: Design, supplying Installation, Testing, Commissioning of 300 mm Dia- PN-1.6 Air Cushion Valve with MS Body including all taxes, insurance, transportation, freight charges, octroi, inspection charges, loading, unloading, conveyance to departmental stores, stacking etc. complete. Size: 300 MM Rating: 1.6 PN 1.000 No. 14 Pressure Gauge Design, Supply, Installation, Testing, Commissioning of Bourdon Type Glycerin Filled 0-16 kg / cm2 - 150 mm dia., Pressure Gauge as , ±1 percent accuracy, Direct bottom 1/2"NPT (M) process connection, IP 67, Glycerin filled, SS304 Case with Bayonet Type Bezel, SS316 L Bourdon Tube, SS316 Movement material, Aluminum dial with black graduation on white background, Micro Zero adjustable pointer, neoprene gasket, Blow out disc, shatter proof glass, SS tag plate etc as per IS 3624 and as per the direction of engineer incharge . (on each pump delivery pipe and on header pipe line) 7.000 No. 15 Electromagnetic type Flow meter : Design, Supply, Installation, Testing and Commissioning of 1800mm dia., PN 1.6 rating Electromagnetic flow meter - Regular power operated. Design, Supply, Installation, Testing, Commissioning of Full Bore Electromagnetic flow meter with factory calibrated, Regular Power Operated, flanged connection, Flow sensor, Indicator, transmitter and totaliser with all accessories viz. surge arrestor, associated cables, cabinets, hardwares, etc complete as per following specifications: Flow meter / Sensor: DC pulsed type, IP 68 Protection, Flanged process connection as per ISO 7005 or equivalent standard, SS304/ Metallic Alloy Flow Tube, SS316/ SS 316 L/ Hastelloy Sensor, SS316/ Hastelloy Grounding Ring/ Inbuilt Grounding Electrode, Neoprene/ Polyurethane/ Hard Rubber/ Rilsan lining, SS304/ Die Cast Aluminium/ Carbon steel with Anticorrosive Paint Coil Housing with Junction Box, CS flanges. Flow Transmitter/ Converter ( Remote Field Mounted): Microprocessor based, Modular design, 2 line LCD for indication of actual flow rate, forward, reverse, sum totaliser display,±0.5 percent accuracy at 0.3 to 4 m/sec velocity, 4 to 20 mA with HART/Modbus output, one scalable pulse, one status output,IP 67 protection, Die cast aluminium/ polycarbonate/ SS316 with Anticorrosive Paint/ PU finish with glass window enclosure, Inbuilt EEPROM and Data Logger, 20 meters cable length for sensor to transmitter communication etc alongwith wall mounted/ stand mounted cabinet. Worldwide transmission of measured data (Every Fifteen Minutes) and events via e‐mail and SMS by integrated GSM/GPRS modem, reliable data storage facility through integrated SD card etc. GSM/GPRS based trans receiver unit to be provided to send signals to centralized monitoring system. Flow meter shall send signals to transmitter unit through digital output only. Full Bore Electromagnetic Flow Meter (Regular Power Operated)- 1800 MM dia PN 16 (On Header Pipeline). For 2300 mm dia pipe 1.000 No. Item No. Item Description Qty Unit 16 Providing and cast in situ C.C. in grade M-20 (approx. corresp. to prop. 1:1.5:3) (proportions as per mix design or as per table-9 of IS-456-2000 in masses by weigh batching ) usiquartzite trap metal of size 12 mm to 20 mm and or 6 mm to 12 mm including scaffolding centering form work, needle vibrated consolidation, curing and hydraulic testing etc. complete with centering and shuttering/deshuttering etc. complete up to 6 meter height/depth from Av. G.L. for all structures with water proofing compound. (including cost of 35 kg per Cu. M. reinforcement of CRS steel of all dia Fe500 grade conforming to IS) - For Foundation, Thrust Block and Encasing of delivery and header pipeline, Transformer Plinth, Fire wall for transformer etc. 120.000 Cu.M. 17 RCC Chamber for flow meter and Butterfly Valve: Construction of RCC valve chambers of different sizes for different valve. The rates shall include construction of RCC valve chamber in M 20 concrete. Excavation, foundation concrete(PCC) in CC 1:3:6, pedestal and vertical wall in CC M20, CRS steel all diameter FE 500 grade confirming to relevant IS, top cover of RCC Precast slabs and cover in pieces of required size with necessary nuts, bolts, locking arrangement, PVC encapsulated Rungs etc. complete ,as per drawings and specification and instruction of Engineer-In-Charge/Consultant. RCC chamber Size of (L 6.0 M X W 4.0 M X H 4.5 M) for B/F valve and Flow meter 2.000 No. 18 Drain Pump / Dewatering Pump/Non clog pump : Supply, installation, testing and commissioning of non clog seweage vertically mounted end suction type vertical centrifugal pump set of required capapcity and head with suitable TEFC squirrel cage foot mounted induction motor (with minimum IE-3 efficiency class), working on three phase 50 Hz ± 3 percent , 415 V ± 10 percent AC supply, 1500 RPM synchronous speed including suitable provision of extended shaft of 2 meters length to couple with motor along with base frame, coupling with guard, foundation bolts, strainer etc. complete set as per relevant IS and following M.O.C: Casing: 1.5 to 2 percent Ni. CI; Impeller and wearing ring: SS / CF8M, Shaft with sleeve: SS and Base frame: CI; Guide Pipe: SS. Motor Rating : 90 kW (120 HP) Quantity - 2 Nos. Purpose : Water Sump De-watering 2.000 No. 19 EOT CRANE WITH HOIST Design, Manufacturing. Supply, Delivery, Installation, Testing and Commissioning of fully electrically operated travelling crane with cross travel, long travel and electrically operated hoist with suitable rating motors having IP 55, control panel with hoisting motor, wire rope drum, wire rope, rope sheaves, hooks, spring set, friction shoe type electromagnetic brakes for hoisting and travel motions, pendant control with cable, flexible trailing cable, limit switches, travel stops, earthing terminals and other accessories etc. complete as per data-sheet and specifications and tested to 25 percent overload Capacity : 35 Ton Span: 10 mtr or as per site situation Lift: 15 Meter or as per site situation Runway: Estimated (meters) : 30 or as per site situation 1.000 No 20 TOOLS and TACKLES 1.000 Job 21 SPARES FOR Pumping machineries and pumping station 1.000 Job Price Schedule - C (Electrical Work) Item No. Item Description Qty Unit 1 66 KV Switch Yard 66 kV Lightnining Arresters, CTs and PTs - 66 kV Metering Current Transformer, 66 kV Current Transformer CTR 150-100/1-1-1 A,66 kV Current Transformer - CTR 150-100/1-1-1 A66 kV Metering Potential Transformer 66 kV Potential Transformer Control and Relay panel. 66 kV Control and Relay panel for I/C line with protective relay and meters, 66 kV Control and Relay panel for Transformer with protective relays,CTs,PTs,BPTs,LAs,SF6 CBs all switchyard equipments and meters Battery and Battery Charger:110 V, 100 AH, Battery set VRLA type 20 Float - cum Boost charger with integral DCDB for the above battery Hot Dipped galvanised structures for 66 kV Equipments and Gantries with GI Foundation/nuts and bolts.Line Ganrty Bus Gantry For 66 kV LAsFor 66 kV CTs and PTsFor 66 kV Isolators For 66 kV Post InsulatorsMS Templates for equipmet structures, Bus bar material 66 kV Silicon Rubber Insulators Tension Hardwares Suspension Hardwares,ACSR Zebra conductor,ACSR Panther conductor,Earth wire ,Clamps, Connectors for ACSR Zebra/Panther coductor and earth wire , Junction box for CT/PT with disconnecting type terminal connectors as required , All Power and Control cables ,Lightning Mast for lightning protection system and Lighting , Assorted size class GI pipes/angles with necessary bends, elbow, couplings, clamps, misc.fabrication works required for SWYD etc. for control cable Design, engineering, procurement, installation, testing and commissioning of Earthing System-to be connected with equipments like transformers, lightning arrestors, galvanized structures, etc. including shield wire in the 66 KV switchyard of the pumping station.Copper strip 50X6 mm for earthing switchyard areaDesign, engineering, procurement, installation, testing and commissioning of lighting system for 66 kV switchyard as per tender specification and SLD. Civil Work within sub station like SBC test, Soil resistivity test, foundations for CT/PT/LA/PI, for isoator, Breaker,line and bus gantry,and Cable trench (Brick wall) W-0.75 mt X D-1.0, Chain link fencing, Main gate 5 mtr, 1.5 mtr, Soak pit with connecting pipe, Hume pipe for road crossing, chamber manhole with cover, Levelling and gravell, fire protection wall, any other items required as per site requirement 1.000 lot 2 Power Transformer : SITC of outdoor type, three phase, oil immerged, power transformer of required KVA and voltage ratio, copper double wound, vector group - Dyn11, HV delta connected and LV star connected with neutral brought out connected to provide separate earthing terminals, bushing / cable box on HV side and cable box on LV side suitable for cables or bus duct as per requirement with standard fittings, conforming to IS: 2026 - 2011 with its latest amendment including first fill of transformer oil and following accessories. (a) Oil conservator with filling holes with cap and prismatic oil level gauge. (b) Silica Gel dehydrating breather charged with silica gel (c) Oil drain cum sampling valve with plug (d) Oil filter valve (e) Lifting Eyes / Hooks / Lugs (f) Two earthing terminal (g) Diagram and rating plate (h) Air release plug (i) Explosion vent with diaphragm (j) Thermometer pocket (k) Four bi-directional plain roller with base channel with hauling holes (l) Fixed / Separate type radiator banks (m) Off circuit externally operated tapping switch (For rating < 1000 kVA) (n) 100 mm stem type oil temperature indicator (For rating < 500 kVA) (o) Bucholtz relay with shut off valve (For rating ≥ 500 KVA) (p) 150 mm dial type oil temperature indicator with Alarm / Trip contact (For rating ≥ 500 kVA) (q) 150 mm dial type winding temperature indicator with Alarm / Tip contact (For rating ≥ 1000 kVA) (r) Marshalling box (For rating ≥ 500 kVA) (s) 150 mm dia. magnetic type oil gauge (For rating ≥ 1600 kVA) (t) Inspection cover and Jacking lugs (For rating ≥ 1600 kVA).For transformer rating of 1600 KVA and higher nitrogen injection fire protection system (NIFPS) is to be provided. With on load tap changer ± 10 percent in steps of 1.25 percent with RTCC and AVR, Losses as per specifications. - Voltage ratio - 66/6.9 kV, - Rating - 11000 kVA No load loss at 75°C at rated voltage equal 8 KW Max. without any positive tolerance and Full load losses (Copper loss + stray loss) at 75°C equal 50 kW Max.without any positive tolerance. (Transformer and its all accessories shall be GETCO Approved vendors only) 2.000 Set Item No. Item Description Qty Unit 3 Casting of transformer plinth / foundation including oil soak pit (where required) in situ reinforced cement concrete in M 20 using granite, quartzite trap metal of size 6 mm to 20 mm for RCC work including providing of 53 grade cement and Fe 415 grade TMT bars, scaffolding, centering, form work, curing etc. complete. - RCC plinth / foundation for distribution transformer of capacity 11000 KVA. - Plinth Dimensions - 3000mm x 2500mm x 500mm 2.000 Set 4 Design, engineering, procurement, installation, testing and commissioning of 6.6 kV, 922 Amps, 4.35 Ohms, 10 Secs . Neutral Grounding Resistors as per IS IEEE-32 2.000 No 5 Wire fencing (For Switch Yard and TR Yard): Providing and fixing 1.20 Metre high fencing with 2.0 Metre long M.S. Angle posts 40mm x 40 mm x6 mm and oil painting 3 coats fixed at 2.5 Mt,C/c. with five Horizontan lines and two diagonals of galvanised steel barbed wire weighting 9.38 Kg. per 100 Metre, strained and fixed to posts with G.I,staples including fixing the postsin ground with 0.5 M x 0.5.M x 0.5 M. block in C.C1:5:10 etc complete. 2.000 Job 6 M.S. Gate (For Switch Yard and TR Yard): Providing and fixing M.S. gate made from M.S. angles, channels and flats including all labour and material cost with painting and fixing at site of work including carting, loading, unloading etc. complete with M.S. Gate 1 Mtr. x 2 Mtr. in structural steel. 2.000 Nos. 7 Providing and laying best quality gravel inside the wire fencing coumpound as per requirement (Qty is tentative any may vary as per actual site requirement) for (For Switch Yard and TR Yard) 2.000 Job 8 HV Cables: Supply, laying, testing and commissioning 6.6 kV (E) grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-2) and IEC:60502(Part-2) of following sizes: 3R X 3 Core X 300 Sqmm from 11 MVA Transformer secondary to 6.6 kV Switchgear Panel 300.000 m 9 Indoor Cable Terminations kits for 6.6 kV (E) XLPE Cable Providing and fitting heat shrink cable termination/ jointing kits for 6.6 kV (E) grade XLPE insulated cable including necessary earth connectivity connection, material and consummables making the termination/ joint complete ensuring the joint resistance is within the permissble limit as per IS, of following types and sizes: Terminations Kit suitable for 3C X 300 sqmm XLPE Cable. 12.000 No Item No. Item Description Qty Unit 10 6.6 kV Switchgear Panel- Supply, installation, testing and commissioning both side extensible, Indoor type 6.6 kV Switchgear panel confirming to IS-3427, IS-2516 (Part-I and II.sec.1 ) and IEC-60056 and IEC-62271-100/200 for use on 3phase, 50 Hz, unearthed AC supply system and having breaking/ ruptuing capacity of 500 MVA (26.3 kA for 3sec) complete with spring charged mechanism, ON-OFF mechanical push button, operation counters, Breaker TNC switch, Breaker L/R switch, necessary auxiliary switches, closing coil, shunt trip, protection relays and Indicators etc., complete.The panel shall comprise of air insulated busbars provided with heat shrinkable PVC sleeves. The VCB trolley shall comprise of three vacuum interrupters with epoxy support insulators and self aligning finger type isolating contacts and necessary mechanical interlocks, safety shutters,isolating plugs. Enclosure shall be openable from front as well as rear end. The breaker shall be Manual cum motorised mechanism with following accessories. a) 96 x 96 mm square flush mounting type Ammeter and Volt meter with selector switches b) Multi function meter c) Double core, cast resin type current transofrmer having ratio as per requirement, one core for metering and one core for protection having required class of accuracy. d) Instantaneous under voltage relay and Temperature rise tripping Relay,e) Triple pole IDMTL two over current and one earth fault relay with current setting range 50-200 percent and 10-40 percent f) Electrical closing. coil and shunt trip coil operating on 110 V DC. g) Auxiliary relay for anti pumping device. h) Three limb, drawout type, feeder connected, cast resin insulated, three phase Potential transformer having ratio and burden as per reqirement and Class 0.5 accuracy. i) Annunciator Windows, Common Hooter / Alarm bell operating on 230 AC/ 110 V DC j) Cable boxes suitable to terminate 3 core XLPE cable of required size (As per design). k) 230V A.C. to 110 V D.C.power pack for closing and tripping circuit common. l) Breaker ON-OFF, Auto trip and spring charged indicators. m) Phase indicating and panel illumination lamps with plug socket.n) Space Heater with Thermostat. 6.6 kV HV Switchgear Panel- Comprising of 1250 A Vacuum circuit breaker for 2nos. Incomer with Bus PT, 1no. Bus coupler, 6 nos. O/G feeders for 1800 KW Motor Soft Starters, 2 nos. O / G for 6.6 / 0.433kV 250 kVA Auxiliary transformers 1.000 Set 11 Supply, laying, testing and commissioning 6.6 kV (E) grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-2) and IEC:60502(Part-2) of following sizes: 1R X 3 Core X 240 Sqmm (one run to be used 6.6 kV VCB panel to FCMA to motor and VCB panel to 6.6 kV HT Capacitor panel and VCB panel to auxiliary transformers ) 1000.000 Meter 12 Indoor Cable Terminations kits for 6.6 kV (E) grade XLPE Cable Providing and fitting heat shrink cable termination/ jointing kits for 6.6 kV (E) grade XLPE insulated cable including necessary earth connectivity connection, material and consummables making the termination/ joint complete ensuring the joint resistance is within the permissble limit as per IS, of following types and sizes: Indoor Terminations Kit suitable for 3C X 240 sqmm XLPE Cable. 40.000 Each 13 SITC of FCMA Starter - Neutral Side suitable for 1800 kW, 6.6 kV for VT Pump-Motor set : Supply, installation, testing and commissioning FCMA (Flux compensated magnetic amplifier) HV soft starter panel suitable for 3-phase squirrel cage induction motor and provided with built in bypass terminal for pump control application by torque control method as per tender specification. Soft Starter shall be operated on 3-phase, 50 Hz, fault Level 3KA for 1Sec., with Copper bus bar and enclosure fabricated from 2mm CRCA sheet steel, solidly earthed neutral system earthing complete with following associated necessary equipments and accessories. 6.000 No. Item No. Item Description Qty Unit 14 SITC of 840 kVAR or required kVAR suitable to 1800 kW, 6.6 kV, 1000 rpm, 3Ph internally delta connected Capacitor Bank, APP Type. with Capacitor panel including Load Brake switch, HT fuse, CBCT, indicationg lamp etc mounted in enclosure fabricated from 2 mm CRCA sheet steel, free standing, floor mounted, dust and vermin proof enclosure having earth terminals duly painted with capacitor unit, three phase busbars of Electrolyte copper supported on epoxy insulator of adequete rating, capacitor duty contactor and discharge resistor for protection of capacitor bank, etc., complete in all respect. PF to be improved up to 0.98 power lag. 6.000 Nos. 15 SITC of 110 V DC, 200 AH, Float/ Boost type Battery Charger with 63A DC distribution board as per detailed tender specifications 1.000 Set 16 Auxiliary Transformer: SITC of outdoor type, three phase, oil immersed, distribution transformer of required KVA and voltage ratio, copper double wound, vector group - Dyn11, HV delta connected and LV star connected with neutral brought out connected to provide separate earthing terminals, bushing / cable box on HV side and cable box on LV side suitable for cables or bus duct as per requirement with standard fittings, conforming to IS: 1180 (Part-1) / 2014 with its latest amendment including first fill of transformer oil and following accessories. (a) Oil conservator with filling holes with cap and prismatic oil level gauge. (b) Silica Gel dehydrating breather charged with silica gel (c) Oil drain cum sampling valve with plug (d) Oil filter valve (e) Lifting Eyes / Hooks / Lugs (f) Two earthing terminal (g) Diagram and rating plate (h) Air release plug (i) Explosion vent with diaphragm (j) Thermometer pocket (k) Four bi-directional plain roller with base channel with hauling holes (l) Fixed / Separate type radiator banks (m) Off circuit externally operated tapping switch (For rating < 1000 kVA) (n) 100 mm stem type oil temperature indicator (For rating < 500 kVA) (o) Bucholtz relay with shut off valve (For rating ≥ 500 KVA) (p) 150 mm dial type oil temperature indicator with Alarm / Trip contact (For rating ≥ 500 kVA) (q) 150 mm dial type winding temperature indicator with Alarm / Tip contact (For rating ≥ 1000 kVA) (r) Marshalling box (For rating ≥ 500 kVA) (s) 150 mm dia. magnetic type oil gauge (For rating ≥ 1600 kVA) (t) Inspection cover and Jacking lugs (For rating ≥ 1600 kVA) For transformer having oil storage capacity for 2000 liters and higher, nitrogen injection fire protection system (NIFPS) is to be provided., Eff. Level-1, Auxiliary Transformer 6.6 kV/ 0.433 kV,250 KVA Rating Auxilary Transformer, Maximum total losses (kW) @50 percent / @100 percent / percent Imp . 2.000 No 17 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 2R X 3.5C X 185 sqmm (From Auxiliary Transformer to LVDB Panel) 1.000 Lot 18 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 3.5 C x 120 Sq. mm A2XFY (From LVDB Panel to APFC Panel) 1.000 Lot Item No. Item Description Qty Unit 19 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 3.5 C x 25 Sq. mm A2XFY (From LVDB Panel to EOT) 1.000 Lot 20 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 4C x 16 Sq. mm A2XFY (From LVDB Panel to LDB, Power/ Welding receptacles, Aux. load and LDB to indoor and outdoor lighting.sub pumps etc.) 1.000 Lot 21 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 4C x 2.5 Sq. mm 2YWY (For small misc. loads) 1.000 Lot 22 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 5C x 2.5 Sq. mm 2YWY (For Local push button stations and other control cables) 1.000 Lot 23 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 2C x 2.5 Sq. mm XLPE Power cables(For single phase power feeders- transformer Marshalling,OLTC,RTCC,Space Heaters HT Panels) 1.000 Lot 24 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 12C x 2.5 Sq. mm Copper PVC Power cables for Transformer Marshalling Box 1.000 Lot Item No. Item Description Qty Unit 25 LV Cables: Supply, laying, testing and commissioning 1.1 kV grade, XLPE insulated, stranded Aluminium conductor, galvanised steel flat strip / round wire armoured, extruded PVC type ST2 sheathed, heavy duty cable inclusive double compression heavy duty cable glands and lugs (to be laid on wall surface with necessary clamps / in existing cable trench / cable trays / conduit / pipe sleeves at road crossing or floor as per site requirement) conforming to IS:7098 (Part-1) and IEC:60502 (Part-1) of following sizes: 19C x 2.5 Sq. mm XLPE Copper PVC Power cables for HT Panels 1.000 Lot 26 LVDB Panel: Supply, installation, testing and commissioning LV Distribution Board (LVDB) totally enclosed, dust and vermin proof, indoor type, fabricated from CRCA sheet steel with minimum thickness of 3 mm for base frame / channel / gland plates, 2.0 mm for load bearing members / doors and 1.6 mm for internal partitions, minimum degree of protection - IP 52 as per IS: 2147, suitable for operation on 3- Phase, 4 Wire, 415 V, 50 Hz, Neutral effectively grounded, with instrumentation compartments accomodating meters, aux / protective relays, LED type indicating lamps and control MCBs as per IS: 13947, current and voltage transformers as per IS: 2705, air insulated electrolitic grade Aluminum / Copper bus bar for three phase and neutral system, GI earth bus for entire length, power / control wiring using 1100 V grade, FRLS insulated copper conductor wires conforming to IS: 694 and 8130, equipment fittings, horizontally running busbar compartment height of minimum 300 mm, incoming and ougoing cable connections for 1100 V grade, Aluminium / Copper conductor XLPE / PVC insulated and PVC sheathed armoured cable. LVDB shall have required incomming / bus coupler / outgoing modules of following type and ratings. Aluminium earth bus bar for entire length as per SLD, detail specifications and data sheet including required testing @ factroy as per applicable IS/ IEC standards. LVDB/ PCC Panel shall be comprising of ; (1) 2 Nos Incomer and 1 No. buscoupler 500A, 4 Pole, Air Break Fixed MCCB conforms to IS / IEC 60947-2 with trip free mechanism, current limiting type with Thermal Magnetic/ Microprocessor release (O / C, S / C and E / F) with adjustable settings and having minimum 2NO+2NC potential free auxiliary contacts with all necessary Electro Mechanical protections and interlocks etc. (b) Aluminum Busbar of suitable rating complete with all items in one Enclosure fabricated from CRC sheets of 2mm/1.5mm thickness. (c) 80A, TPN, Air Break Fixed MCCB conforms to IS/ IEC 60947-2 with trip free mechanism, current limiting type with Thermal Magnetic with adjustable settings and having minimum 2NO+2NC potential free auxiliary contacts with all necessary Electro-Mechanical protections and interlocks etc. MCCB module-4 Nos for EOT and Welding receptacles (d) 32A TPN, Air Break Fixed MCCB conforms to IS/ IEC 60947-2 with trip free mechanism, current limiting type with Thermal Magnetic with adjustable settings and having minimum 2NO+2NC potential free auxiliary contacts with all necessary Electro-Mechanical protections and interlocks etc. MCCB module-40 Nos for Motorised Valves,Batery Charger,Transformer Marshalling Box,Indoor and Outdoor Pump House LDBs,Staff Quarter LDBs,Dewatering and Drain Pumps, (e) 20 Nos Outgoing each with 16A DP MCB for 230V aux loads having breaking capacity 10 KA and confirming to IS/IEC 60898-2:2003. (f) 1 No. Fixed APP type Capacitor- 12.5 KVAR (Approx. 5 percent kVAR of Transformer rating) of approved make for Transformer No-load compensation with Thyristor based switching control accessories with 7 percent Detuned reactor and 32A MCCB having 50KA rating 1.000 No. Item No. Item Description Qty Unit 27 POWER DISTRIBUTION BOARD: Providing and erecting Power Distribution Board made of sheet steel powder coated, surface mounted fitted with busbar,neutral link, earth busbar and DIN rail, conforming to IS 13032 and BS 5486/1986 comprising one Incomer with MCCB and required outgoings with MCBs as follows; (a) 1 No. incomer with 80A FP MCCB (O/L+S/C+E/F) for lighting and inductive load having 25kA breaking capacity and conforming to IS/IEC 60898-2:2003. (b) 10 Nos Outgoing each with 63A TPN MCB for Power/welding receptacles and Aux loads (C Curve) having 10kA breaking capacity and conforming to IS/IEC 60898-2:2003. (c) 6 Nos Outgoing each with 6-32A SP MCB for 230V aux loads having breaking capacity 10 KA and confirming to IS/IEC 60898 2:2003. 2.000 Nos. 28 LIGHTING DISTRIBUTION BOARD: Providing and erecting LIGHTING Distribution Board made of sheet steel powder coated, surface mounted fitted with busbar,neutral link, earth busbar and DIN rail, conforming to IS 13032 and BS 5486/1986 comprising one Incomer with EL+MCCB and required outgoings with MCBs as follows; (a) 1 No. incomer with 63A FP EL+MCCB (O/L+S/C+E/F) for lighting and inductive load having 25kA breaking capacity and conforming to IS/IEC 60898-2:2003. (c) 16 Nos Outgoing each with 32A DP MCB for 230V aux loads having breaking capacity 10 KA and confirming to IS/IEC 60898 2:2003. 2.000 Nos. 29 415V APFC Panel : Supply, installaton, testing and commissioning LV APFC panel consisting of required capacitor banks for continuous duty to improve P.F. 0.85 to 0.99 in required steps enclosed in dust and vermin proof compartment, indoor type, fabricated from CRCA sheet steel with minimum thickness of 3 mm for base frame / channel / gland plates, 2.0 mm for load bearing members / doors and 1.6 mm for internal partitions, minimum degree of protection - IP 42, busbar chamber, required size of Al bus bar / terminals, minimum 10 stage APFC relay, metering, indicating lamps, push buttons complete as per IS: 166362017 with latest ammendment and detailed technical specification and data sheet as under. 50 KVAR capacity: APFC panel consisting following items. a) 125 A, 50 kA for 1sec. TP, TM based MCCB with spreader terminals and rotary handle b) 0-125 A range analogue ammeter of 96 x 96 mm size with selector switch c) 3 nos. 125 / 5A, 10 VA CL-1.0 cast resin type current transformer d) Suitable rating MCCB / MCB and Contactors for each capacitor bank e) Suitable rating APP type capacitor banks (vacuum impregnated with non-PCB / non toxic oil, internally delta connected with built in internal fuses complete with discharge resistances and terminal cover) of approoved make in required steps with well suited detuned reactor is placed in series with each capacitor step. (e.g. 50 KVAR capacity will be provided in steps of 2 nos x 5 KVAR, 2 nos x 7.5KVAR and 2 nos x12.5 KVAR). f) Enclosure dimensions: 1600 (H) x 1150 (W) x 600 (D) 2.000 No. 30 Point wiring for Light/ Bell with 2 sq. mm and earthwire of 1.5 sq.mm (Green) both are of ISI marked 1.1kV grade FRLS PVC insulated multistrand copper wires, in following type of pipe to be erected concealed in/ on surface on wall/ ceiling complete with 6A Modular type switch/ bell push and accessories and earth continuity of following type, erected on PVC/ Metallic box, single mounting base frame covered with textured/ metallic front plate modules erected on/in wall/ ceiling as per pipe erected, with necessary Lamp holder/ceiling rose/ H.D.Connector as directed. - Modular type Cat-III, With PVC casing capping double lock type. - For pump house cum panel room and other building as per the requirement of NWR and instructions of engineer-incharge. (Min 100 Nos) 1.000 Lot Item No. Item Description Qty Unit 31 Point wiring for FAN with 2 sq.mm and earthwire of 1.5 sq.mm (Green) both are of ISI marked 1.1kV Grade FRLS PVC insulated multistrand copper wires, in following type of pipe to be erected concealed in/ flushed on wall/ ceiling complete with 6A Modular type switch and hume free EME four or more step type electronic fan regulator with separately mounted and accessories with earth continuity of following type erected on PVC/ Metallic box, single mounting base frame covered with textured/ metallic front plate modules erected on/ in wall/ ceiling as per pipe erected with necessary ceiling rose/ H.D.Connector as directed. - Modular type Cat-III, With PVC casing capping double lock type. - For pump house cum control room and instrumentation room and other building as per the requirement of NWR and instructions of engineer-in-charge. 15.000 Pt. 32 Point wiring for Individual Plug with earthwire of 1.5 sq.mm (Green) both are of ISI marked 1.1kV grade FRLS PVC insulated multistrand copper wires, in following type of to be erected concealed in/ on surface of wall/ ceiling complete with Modular type switch and 5 pin Plug erected on PVC/ Metallic box covered with appropriate front plate modules erected on/ in wall/ ceiling as per pipe erected with following type of accessories. - Modular Type Cat-III, With PVC casing capping double lock type. - For 6A Plug with 2 sq.mm Cu. Wire - For pump house cum panel room and other building as per the requirement of NWR and instructions of engineer-in-charge. (MIn 30 Nos) 1.000 Lot 33 Point wiring for Individual Plug with earthwire of 1.5 sq.mm (Green) both are of ISI marked 1.1kV grade FRLS PVC insulated multistrand copper wires, in following type of to be erected concealed in/ on surface of wall/ ceiling complete with Modular type switch and 5 pin Plug erected on PVC/ Metallic box covered with appropriate front plate modules erected on/ in wall/ ceiling as per pipe erected with following type of accessories. - Modular Type Cat-III, With PVC casing capping double lock type. - For 16A Plug with 4 sq.mm Cu. Wire - For pump house cum panel room and other building as per the requirement of NWR and instructions of engineer-in-charge. (Min 10Nos) 1.000 Lot 34 Approved make ELCBs/ RCCBs conforming to IS: 12640 and having sensitivity of 30 mA and Short Circuit withstand capacity of 6 KA and suitable for operation on single phase 240 V. having characteristic of quick action and tripping with all advance feature and do not incorporate any electronic component. for following Max. - 63A- Cat-III - For pump house cum control room and instrumentation room and other building as per the requirement of NWR and instructions of engineer-in-charge. 3.000 Each 35 Providing and erecting Approved make Ceiling fan with double ball bearing ISI mark with condenser A.C. 230V.50 c/s.1200 mm. sweep complete, canopy and 30 cms. down rod erected on existing hook or clamp with 24/0.2 , 3 core flexible wire with earthing. [Make shall be approved by Engineer in charge] 15.000 Each 36 Supplying and erecting single phase approved make industrial exhaust fan suitable for heavy duty ring mounted low noise operation with all fittings and accessories having following dia size and maximum speed in RPM -450 mm dia 1400 RPM Cat II. 20.000 Each 37 Supplying and erecting R and B approved make of LED Pendant mounted panel light luminaire with rear reflector suitable for Electrical panel area,office and Scada room With 36 watt LED lamp - For pump house cum panel room and other building as per the requirement of NWR and instructions of engineer-in-charge. (Min.25 Nos) 1.000 Lot Item No. Item Description Qty Unit 38 Outdoor Lighting LED Street Light : Supplying and erecting LED Solar street lights with High power White LEDs wattage of1 Watt and above assembled on Single MCPCB,Efficiency more than 130 lm/w and corrosion free High pressure die cast aluminium housing with smooth finish powder coated and heat sink extruded aluminium with diffuser and Polycarbonate optics/lenses with company mark/name engraved or embossed with 36 hours battery backup and MPPT 24V,7.5A charge controller with 12 hours automatic switch ON/OFF with wind speed resistance 44 m/s as per IEC 61215 (e) 36W,3000 lumens,IP-65,PV Module-2x100W and 6 Mtr Poles complete erected. - As per the requirement of client and instructions of engineer-in-charge. (Min. 10 Nos) 1.000 Lot 39 Providing and erecting heavy duty flood light integral luminarie comprises die cast aluminium body with heat resistant toughned front glass,silicon rubber gasket anodised reflector hot deep powder coated cradle clamp with suitable size of necessary built in control gear complete with lamp. with 150 watt LED Highbay - Min 10 Nos 1.000 Lot 40 Maintenance free Chemical Earthing : Supply of UL Listed Maintenance Free Earthing System made of copper bonded rod of 10 feet (3 mtr approx.) length, 17.2 mm dia. (Minimum copper bonding shall be 0.25mm, suitable for 25 kA fault current) along with Rod-to-Conductor connectors, 95 percent pure Carbon-Based Earth enhancement material of 30kg, Pit Cover as required and as per specification. (For HV panels, MCC Panel, PLC Panel, UPS Panel, Motors, APFC Panel,LDB,PDB etc.) 40.000 No 41 S.I.T.C. of funnel type Earthing having earth plate of following size burried in specially prepared earth pit 3.0 mtr below ground with 40.0 kg charcoal and salt with alternate layers of charcoal and salt 20 mm dia GI pipe with funnel with wire mesh for watering and brick massonary block and C.I. cover complete as per para 7.3 of IS: 3043 with necessary length of Cu. strip/ flat 25x6mm bolted with lug to the paltened covered in 12 mm dia G.I. pipe 2.5 mtr long complete connected to the nearest switch gear with end socket as per direction and duly tested by earth tester confirming to IS as per drawing with following specifications. complete with 60 x 60 x 0.315 cm Copper earth plate (For Transformer neutrals and Lightning protection) 10.000 No 42 Supply and erection of required size HOT Deep Galvanised Iron Strip for earthing of HT, VCB/ACB/Transformer, LT Panel board, Motors, etc., using proper clamp. 1000.000 Kg 43 Supply and erectionrequired size Copper strip for earthing of H.T. VCB / ACB/ Transformer, LT panel board, Motors etc. using copper clamp. 600.000 kg 44 Providing and erecting Hot dip Galvanisied strip/ iron wire 8 to 16 SWG for Aux. DB, Outdoor Lighting Poles and LPBS etc. 800.000 kg 45 Cable Trays and Accessories: Supply and laying GI ladder type cable trays with side channels of size - 75 x 15 x 15 mm / 100 x 15 x 15 mm and rungs of size - 35 x15 x 15 mm spaced at 250 mm apart, fabricated from 2 mm thick sheet steel in standard length of 2.5 meter, duly hot dipped galvanized after fabrication as per IS 2629-1989/ IS 4759-1984 including accessories such as coupler plates/ fish plates, bends, tees, reducers, elbows, covers and electro-galvanized hardware etc, erected on existing support as per specification and instruction of Engineer-in-charge. 150(W) x 75(H) x 2.0 mm Thick 1.000 Lot 46 Cable Trays and Accessories: Supply and laying GI ladder type cable trays with side channels of size - 75 x 15 x 15 mm / 100 x 15 x 15 mm and rungs of size - 35 x15 x 15 mm spaced at 250 mm apart, fabricated from 2 mm thick sheet steel in standard length of 2.5 meter, duly hot dipped galvanized after fabrication as per IS 2629-1989/ IS 4759-1984 including accessories such as coupler plates/ fish plates, bends, tees, reducers, elbows, covers and electro-galvanized hardware etc, erected on existing support as per specification and instruction of Engineer-in-charge. for 450(W) x 75(H) x 2.0 mm Thick 1.000 Lot Item No. Item Description Qty Unit 47 Cable Trays and Accessories: Supply and laying GI ladder type cable trays with side channels of size - 75 x 15 x 15 mm / 100 x 15 x 15 mm and rungs of size - 35 x15 x 15 mm spaced at 250 mm apart, fabricated from 2 mm thick sheet steel in standard length of 2.5 meter, duly hot dipped galvanized after fabrication as per IS 2629-1989/ IS 4759-1984 including accessories such as coupler plates/ fish plates, bends, tees, reducers, elbows, covers and electro-galvanized hardware etc, erected on existing support as per specification and instruction of Engineer-in-charge. for 600(W) x 75(H) x 2.0 mm Thick 1.000 Lot 48 Fire and Safety Equipments: Design, supply, erection, testing and commissioning of safety accessories for all electrical equipment/ system as per tender specifications. (a) Providing printed instruction chart both in English and Gujarati duly framed with front glasses for treatment of person suffering from electric shock.- Min.2 Nos. (b) Providing of pair of rubber hand gloves for working on 12 kV supply.- Min.10 Pair (c) Supplying and erecting dielectric flooring meeting requirement of class B as per IS 15652:2006 for all HV and LV switchgear in Electrical Room (d) Supplying stand First Aid Box with antiseptic cream, medicine for use on wounds due burn, crepe bandage ,gauge bandage ,medicated ready to use bandage adhesuve tape for medicinal user , Scissors, anti-septic solution tec-( All above contents shall be of the standard makes ).-Min.10 Nos. (e) Supplying and erecting FIRE bucket round bottom of 9 lit. capacity made out of 24 gauge GI sheet with extra handle at bottom duly painted white inside and red out side with fire mark filled with dry sand and kept on exsisting stand provided or hund on wall hook.-Min.16 Nos. (f) Suppying and erecting floor mounting stand for keeping 4 nos of fire buckets comprising 1500 mm in length and 900 mm height made out of 30mmX30mmX4mm angle iron with cross supports for lags welded with 4 hooks and duly painted with one coat of red lead and two coats of approved enammeled silver paint.-Min.4 Nos. (g) Supplying and erecting 4.5 kg capacity carbon dioxide (CO2) fire extinguisher with necessary clamps made from 50 x 6 mm M.S. Flat with nut and bolts grouted in wall complete.Min.16 Nos. (a) Supply 6.00 mm thick Rubber Mat for HV and LV of required length and breath.- 60 Sq.Mtr (b) Providing printed Instruction Chart both in English and Gujarati and duly framed with front glasses for treatment of person suffering fron electric shock.- 2 no. (c) Supplying standard First Aid Box with all the standard contents- 1 No. (d) Fire Bucket with 9 Litre Capacity- 4 Nos. (e) Fire Bucket Stand- 1 No. (f) Fire Extinguisher (CO2 Type)- 6 Nos. (g) 11 kV Rubber Hand Gloves- 1 Pair 1.000 Lot 49 Power/ Welding Receptacle: (Two for Transformer Area, Two for Pump Room) S.I.T.C. Of Approved make industrial type 63 A TPN (3P+N+E) Wall mounted with isolating switch conforming to IP-67. 4.000 Nos. Price Schedule - D (Instrumentation Work) Item No. Item Description Qty Unit 1 Ultrasonic Type Level Transmitter with Remote Display :(0 to 20 Meter) Design, Supply, Installation, Testing and Commissioning of NOn Contact Ultrasonic Type Level Transmitter with Remote Display. Sensor: The sensor should be non contact type, field mounting type, housing shall have minimum IP65 protection, PP/ PVC Sensor MOC, with sensor to transmitter cable. Remote Indicator cum Transmitter: Microprocessor based indicator with LED / LCD digital display,panel/ wall mounting type, power supply shall be 110-240 Vac or 15 to 36 Vdc, 50 Hz ± 10 percent . Accesories: Mounting bracket, nut, bolts etc as per system requirement and Hook up diagram of the Instruments. Range of Level Transmitter as per site requirement 1.000 No. Item No. Item Description Qty Unit 2 Pressure Transmitters: Design, Supply, Installation, Testing and Commissioning of Sealed Diaphragm Type Pressure Transmitter. Piezo-resistive sensor technolgy based pressure transmitter with Micro-processor based integral LED/ LCD display, with accuracy of ± 0.3 percent of span, external zero and span adjustment, self diagnostics, temperature sensor for compensation. 15 to 36 V DC power supply, output signal of 4-20 mA DC with HART. Minimum IP 65 degree of protection. Aluminium housing with epoxy coating, Accessories like snubbers for pump discharge applications, three way manifold, mounting brackets, name plate etc. Material for accessories shall be SS. Protection Box/Canopy shall be provided for outside installed transmitters. Pressure Transmitter shall be suitable for following Range. (a) 0 to 20 kg/cm2 7.000 No. Item No. Item Description Qty Unit 3 Redundant PLC system with HMI and Redundant SCADA System: Supply, Installation Testing and Commissioning of PLC Panel of adequate size fabricated out of minimum 2 mm thick CRCA sheet steel. wall/ floor mounted Panel having cable entry / exit through removeable gland plate preferably at the bottom; IP-54 degree of protection for enclosure. Separate terminal blocks (screwed type) shall be used for analog and digital signal and also for signals with different voltages. Panel shall have single lockable door with gasket.PLC panel shall have 100 percent Redundunt Programmable Logic Controller (PLC) with following specifications : PLC system (with Analog Input/Output cards, Digital Input/Output cards, communication cards, RS 485 communication Ports, ethernet communication ports, MOD Bus compatibility, Aux supply 24 V DC, Real Time Clock, operating temperature range 0 to 55° C, Detachable EPROM/SD CARD for Programme backup, support various protocol standards such as Modbus, IEC 60870/ DNP3, Redundant SMPS of 230V AC Input-24VDC out put, distribution boards, set of control relay, MCB of suitable rating, suitable no. of LED indicator Lamps, Selector Switches, push Buttons / illuminited Push Buttons, 0.5 sqmm multistanderd Internal wiring with ferruling complete as per technical specifications and approved system architecture. The PLC System periferals shall consist of the following: a) Hooter, Alarm accept and rest pushbutton etc. b) 1 no. Engineering work station (Computer System) and 1 no. Operating work station (Computer System) along with Minimum 10.4'' HMI for alarm annunciator and process parameter monitoring shall be mounted on the panel door. c) Licensed version software: PLC software and HMI software development and Run time Version and SCADA system d) Industrial UPS 3 KVA with one hour backup (SMF Ni-Cd batteries), 230 V AC O/P, and any other items required to complete the system and as per detailed tender specification. e) SITC of Process Indicator (for Pressure, Flow, Level Transmitter, Temperature, All data from PPMS as per tender specifications) Microprocessor based Digital Indicator, Input Supply 230 VAC, Input Signal 4 to 20 mA, Digital Display of Flow, Level and Pressure, Relay Contact output, RS485 port / computer interface port and as per detailed tender specification. f) SITC of Surge Protection Device (for Pressure, Flow, Level Transmitter, Temperature, All data from PPMS as per tender specifications) Microprocessor based Digital Indicator, Input Supply 230 VAC, Input Signal 4 to 20 mA, Digital Display of Flow, Level and Pressure, Relay Contact output, RS485 port / computer interface port and as per detailed tender specification. g) Instrumentation Power / Control / Signal Cables: a) Supply, Installation Testing and Commissioning of XLPE Power and Control cables for instrumentation: 1100 V grade, PVC insulated, multicore cable with stranded, circular Copper Conductor of size 2.5 mm2 for power and 1.0 mm2 for control, galvanized round steel wire armoured, extruded PVC inner sheath, ST1 PVC outer sheath, conforming to IS 7098, Part-1 and relavant IS/IEC standards of required quntity as per site location. b) Supply, Installation Testing and Commissioning of Instrumentation signal cables: 1100 V grade, PVC insulated, Multi pair, 7 stranded x 0.53mm dia, stranded tinned electrolytic copper conductor of size 1.0 mm2 for signals, Pairs shall be twisted with minimum 12 twists per meter, lapped to form bunch with Mylar tape. Individual as well as overall shielded with Polyethylene coated Aluminum Mylar tape (min shield thickness 0.05 mm for single pair and 0.075mm for multipair) with tinned Copper drain wire conforming to BS5308 and relavant IS/IEC standards of required quntity as per site location and as per detailed tender specification. h) Junction Boxes and all other erection hardwares: Galvanised steel of minimum 2 mm thickness. Wall/column mounted junction boxes having cable entry / exit preferably at the bottom; Screwed terminal type; IP-67 or equivalent degree of protection for enclosure. Separate terminal blocks shall be used for analog and digital signal and also for signals with different voltages. Removable gland plate shall be supplied. JB shall have single lockable door with gasket, able to open sideways, with common keys. Cable trays, impulse tubes and all other erection hardware as required for overall completeness of Instrumentation, Control and Automation system and as per detailed tender specification. 1.000 Set 4 License version windows 10 pro (64bit), 11th Generation Intel i7 or higher version processor, 27- inch , FHD All-in-one desktop ( 16GB/ 1 TB SSD/ IR camera/ Windows 10/ MS office/ wireless keyboard and mouse including all accessories complete 5.000 No Item No. Item Description Qty Unit 5 A4 Size Multi-Function Direct Wireless Network Laser Printer having connector type App, Wi-Fi, USB, Ethernet, Network including compatible to connect with smartphones, PC, tablets etc.. The printer shall have facility to Print (2 side print), Scan, Copy etc. including all accessories complete 1.000 No. 6 A3 size black and white printer, minimum 250 paper input capacity, scanning facility, 1 port USB compatible with USB 2.0 specification with Ethernet 10/100 base, Separate power ON/OFF switch with required all accessories for complete the system. 1.000 No. 7 CCTV system including cable, cable tray/support, with required all accessories for complete the system. 1.000 Lot 8 Fire Fighting System 1.000 LS 9 EPABX System 1.000 Lot 10 Supply, Installation,Testing and Commissioning of Split air conditioning system of minimum 2 tonne capacity with 5 star rating, complete with all fittings and acessories for PLC room. 6.000 Nos. Price Schedule - E (Operation and Maintenance) Item No. Item Description Qty Unit 1 "Total O & M price for 10 years (Note: The Work of this schedule comprises of the supply of all spare parts as required including the supply of all labour, materials, consumables, equipment, tools and tackles and comprehensive operation and maintenance of this work from the date of successful commissioning of the system etc. as per the tender document and volume III (F) Operation and Maintenance; scope and specification. (Refer Preamble to price schedules for further details)" 1.000 Lump Sum Notes Subwork Name Description Period of Completion Scope of Subwork Price Schedule - A (Civil and Pipeline Work) Price Schedule - A (Civil and Pipeline Work) 36.0 (Civil and Pipeline Work) Price Schedule - B (Mechanical Work) Price Schedule - B (Mechanical Work) 36.0 (Mechanical Work) Price Schedule - C (Electrical Work) Price Schedule - C (Electrical Work) 36.0 (Electrical Work) Price Schedule - D (Instrumentation Work) Price Schedule - D (Instrumentation Work) 36.0 (Instrumentation Work) Price Schedule - E (Operation and Maintenance) Price Schedule - E (Operation and Maintenance) 120.0 (Operation and Maintenance) BACK Legends Icon Description View