METHOD STATEMENT FOR INSTALLATION OF GENERATOR 0 Issued for Review & Comments Rev. Date Description Eng. A.H Prepared by Checked by Approved by STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 1 of 6 REVISION CONTROL SHEET REV. NO. DATE PAGE NO. DESCRIPTION 0 ALL FIRST ISSUE STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 2 of 6 TABLE OF CONTENTS 1 Purpose......................................................................................... 4 2 Scope of Work................................................................................ 4 3 Responsible Personnel on Site........................................................ 4 4 Storage......................................................................................... 4 5 Pre-Installation.............................................................................. 4 6 Installation.................................................................................... 5 7 Reference Documents................................................................... 6 8 Safety.......................................................................................... 6 STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 3 of 6 1. Purpose This method of statement covers the off loading, storage and installation of Generator Sets as defined in the General Specification. 2. Scope of Work This procedure will define the method used to ensure that the Generator Sets installation are correct and acceptable and shall conform to the Contract Documents and Specification. 3. Responsible Personnel on Site 3.1. Construction Manager 3.2. Electrical Field Engineers 3.3. Safety Engineer / Officer 3.4. QA/QC Engineer / Inspector 3.5. Electrical Supervisors 4. Storage and Off-loading 4.1 Use Mobile Crane to off-load the Generator Sets. Capacity of crane shall be capable to carry the weight of the generator set. All safety precaution shall be adhered during off loading. Ensure the safety of equipments and workers. 4.2 Off load the Generator sets on the designated off loading area. Make sure that the Generator Set will seat on pipe rollers or wooden flanks. 4.3 If the Generator Room is not ready for generator set installation, proper protection of Generator set shall be provided and cover it with tarpaulin. 5. Pre-Installation 5.1 All materials and documentation relevant to this particular section of works shall be checked prior to the installation. 5.2 Make sure that the plinth is completed and painted and ready for final installation of equipment. 5.3 Make sure that the generator room is clear and free of debris and foreign materials. STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 4 of 6 5.4 Ensure that the access for generator set installation is free from obstructions. 5.5 Make sure that supporting flanks, pipe rollers, chain blocks, hydraulic jacks and other tools required for installation are in place. 6. Installation It has been presumed that the Generator Rooms are ready for permanent installation of the Generator Set. 6.1 Lift the Generator using mobile crane or portable hydraulic crocodile jack. Place pipe rollers under the generator skid. Make sure that the pipe rollers are properly set. 6.2 Once the generator set will sit on the pipe rollers, push in / pull in the generator set inside the room. If required, use chain block to pull the generator set. Make sure that the chain block is properly anchored and properly set to the direction of generator position. 6.3 Where in a generator set crosses a trench or unequal elevation, use steel channels or Ibeams to support the pipe rollers. Make sure that the steel channels or I-beams are properly supported to carry the weight of the Generator set. 6.4 Set the Generator set in proper location. Lift the Generator set using portable crocodile hydraulic jack and let it sit on elevated flanks or I-beams. 6.5 Fix the spring vibration isolator. Ensure that it is fixed and aligned properly. 6.6 Lift the Generator set and install the spring vibration isolator. Bolt and tight properly the Generator base on to the spring vibration isolators. 6.7 Associated work related to the Generator set such as generator exhaust system, fuel system, acoustic lining etc, will commence. 6.8 After completing all associated works related to the Generator set, raise a Request for Inspection for Generator Installation. 6.9 Test the Generator in accordance to specification and manufacturer recommendation. All testing will be carried out in the presence of Consultant. Test shall be carried out by the manufacturer’s testing engineers. All test sheet shall be certified by the manufacturer representative. 7. Reference Documents STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 5 of 6 7.1 Approved Generator Room Shop Drawings 7.2 Approved Material Submittals for Generator Sets 7.3 General Control Panel As-Built Drawing 7.4 Manufacturer’s Installation Guide 7.5 Combined Services Coordinated Shop Drawings 7.6 Approved Safety Plan 7.7 Approved QA/QC Inspection and Test Plan 7.8 Factory Test Report 7.9 Generator Set Operation and Maintenance Manual 7.10 Approved Material Inspection Report 8. Safety 8.1 All safety precautions shall be followed as per approved safety plan & procedure. Ensure all involved persons are aware of the same. 8.2 Ensure that tradesman will keep their working places clean and tidy. ------------------------ Procedure End---------------------- STATE OF KUWAIT KUWAIT UNIVERSITY ELECTRICAL METHOD STATEMENT TENDER NO. KU/KUCP/C0251/10-11 Page 6 of 6