TECHNICAL INFORMATION High Performance Color Band for Drills & Taps TAPPING DRILLING Feed Rate for Diameters MATERIALS BLUE BAND Stainless Steels Free Cutting Austenitic Martensitic, Ferritic Titanium Pure Titanium, unalloyed Titanium Alloys Nickel Pure Nickel, unalloyed GREEN BAND Carbon Alloy Steels Free Cutting Mild Steel Low Carbon Steel Medium Carbon Steel RED BAND Carbon Alloy Steels Low Alloy Steels Alloyed, Heat Treated Alloyed, Heat Treated Nickel Nickel, Nimonic 75 Nickel, Inconel 718 Alloy Copper High Tensile Bronze YELLOW BAND Aluminium Alloys Wrought & Extruded Wrought & Treated Cast, Low Silicon <5% Cast, High Silicon >10% Copper Pure Copper Brass, Soft Brass, Bronze WHITE BAND Cast Irons Plain Grey Irons Plain “SG” Iron Alloy “SG” Iron Nickel Hard Cutting Hardness Speed Hardness Tons/Sq. Feet/Min Brinell Inch Cutting Speed Feet/Min 1⁄8" 3⁄16" ¼" 5⁄16" 3⁄8" ½" 5⁄8" ¾" 12 - 35 12 - 35 12 - 35 <250 <250 >300 56 56 63 40 -27 33 -49 39 -59 0.003 0.003 0.002 0.004 0.004 0.003 0.005 0.005 0.004 0.006 0.006 0.005 0.007 0.007 0.006 0.008 0.008 0.006 0.009 0.009 0.006 0.011 0.011 0.008 10 - 25 3 - 15 <200 >300 49 63 65 - 105 20 - 39 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.006 0.006 0.006 0.006 0.008 0.008 10-15 <300 63 33 - 49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 25 - 50 25 - 50 25 - 50 <120 <200 <250 27 50 56 131 - 164 98 - 131 82 - 115 0.005 0.003 0.002 0.006 0.004 0.003 0.007 0.005 0.004 0.009 0.006 0.005 0.001 0.007 0.006 0.011 0.008 0.006 0.013 0.009 0.006 0.014 0.011 0.008 6 - 30 6 - 30 6 - 12 >250 >300 >350 56 63 74 82 - 98 49 - 65 33 - 49 0.002 0.002 0.002 0.003 0.002 0.002 0.004 0.003 0.003 0.005 0.003 0.003 0.006 0.004 0.004 0.006 0.004 0.004 0.006 0.005 0.005 0.008 0.006 0.006 10 -12 10 - 15 >300 <350 63 74 20 - 33 13 - 26 0.002 0.002 0.003 0.002 0.004 0.003 0.005 0.003 0.006 0.004 0.006 0.004 0.006 0.005 0.008 0.006 50 - 60 <350 74 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 50 - 65 50 - 65 40 - 65 40 - 65 <150 >150 <150 >150 35 35 35 35 164 - 197 115 - 164 98 - 131 75 - 115 0.005 0.003 0.003 0.003 0.006 0.004 0.004 0.004 0.007 0.005 0.005 0.005 0.009 0.006 0.006 0.006 0.01 0.007 0.007 0.007 0.011 0.008 0.008 0.008 0.013 0.009 0.009 0.009 0.014 0.011 0.011 0.011 50 - 60 30 - 65 12 - 20 <100 <200 >200 47 47 115 - 180 131 - 164 115 - 148 0.002 0.006 0.003 0.003 0.007 0.004 0.004 0.008 0.005 0.005 0.0011 0.006 0.006 0.013 0.007 0.006 0.014 0.008 0.006 0.016 0.009 0.008 0.018 0.011 35 - 50 35 - 50 12 - 45 <150 <250 >250 35 56 56 115 - 148 75 - 115 49 - 92 0.005 0.002 0.002 0.006 0.003 0.003 0.007 0.004 0.004 0.009 0.005 0.005 0.01 0.006 0.006 0.011 0.006 0.006 0.013 0.006 0.006 0.014 0.008 0.008 Drilling speeds and feeds are based on jobber length drills. For deep hole drilling reduce speeds by 10% for 3xDiameter, 20% for 4xDiameter, 30% for 5xDiameter and 40% for over 6xDiameter. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly. MSC is not responsible for tool failure, part damage or injury thatmay be caused as a result of the previous mentioned factors TECHNICAL INFORMATION Recommended Speed & Feed Information for Thread Mills THREAD MILLS Cutting Diameter 0.085-0.235 FPT 0.300-0.370 FPT 0.450-0.490 FPT 0.620-0.740 FPT MATERIALS SFM Speed Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010 0.0013 Steel 600 0.0003 0.0006 0.0010 0.0013 Cast Iron 600 0.0003 0.0006 0.0010 0.0013 Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (1⁄16 - 3⁄8) Recommended SFM MATERIALS STEELS High Strength Steels 4140, 4340, 52100 High Alloy Steels - Mold & Die A-2, P20, 01, 02, D2, H-13 Medium Alloy Steels 200, 2,50, 300, 8620 Low Alloy Steels-Maraging 10XX, 11XX, 13XX STAINLESS STEELS Precipitation 13-8, 15-5, 17-4PH Austenitic 302, 303, 304L, 316L Martensitic 403, 410, 416 CAST IRON Ductile Iron Ductile Cast Iron Cast Iron Grey Cast Iron NON-FERROUS Copper Alloys Brass Short Chips Long Chips Bronze Short Chips Long Chips Magnesium Aluminum 6061-T6, 7075 Die Cast HIGH TEMP ALLOYS Cobalt Base Stellite, Haynes 25, 188, X-40 Nickel Base Inconel 600, 625, 718, Nickel 200 Monel 400, 405, K-Monel, Incoly 600 Iron Base Incoloy 800-802, Multimet N-155 Titanium Alloys 6AL-4V, ASTM 1, 2, 3, 6AL-2S For 5553, decrease SFM and IPM by 25% Cutting Diameter 1⁄16" - 1⁄8" 1.5MM-3MM 1⁄8" -¼" 3MM-6.5MM Inch per rev (ipr) ¼" - 3⁄8" 6.5MM-10MM Material Hardness ISO-P Non-coolant Coolant FED Under 35 Rc Over 35 Rc 200 175 300 240 .0007 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc 200 175 300 240 .0005 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc 200 175 300 240 .0005 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc ISO-M 200 175 300 240 .0007 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc 225 175 300 240 .0005 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc 125 80 175 100 .0005 - .0010 .0001 - .0003 .0010 - .0015 .0003 - .0010 .0015 - .0020 .0010 - .0015 Under 35 Rc Over 35 Rc ISO-K 225 175 300 240 .0007 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 250 350 .0013 - .0025 .0025 - .0035 .0035 - .0045 250 400 .0013 - .0025 .0025 - .0035 .0035 - .0045 300 400 .0015 - .0025 .0025 - .0035 .0035 - .0045 300 200 400 300 .0015 - .0035 .0015 - .0025 .0035 - .0045 .0025 - .0035 .0045 - .0055 .0035 - .0045 200 150 300 300 250 400 .0015 - .0025 .0007 - .0015 .0020 - .0035 .0025 - .0035 .0015 - .0025 .0035 - .0045 .0035 - .0045 .0025 - .0035 .0045 - .0055 400 300 500 400 .0020 - .0035 .0015 - .0025 .0035 - .0045 .0025 - .0035 .0045 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc 185 125 225 180 .0005 - .0010 .0002 - .0005 .0010 - .0020 .0005 - .0015 .0020 - .0030 .0015 - .0025 Under 35 Rc Over 35 Rc 150 125 225 180 .0005 - .0010 .0002 - .0005 .0010- .0020 .0005 - .0015 .0020 - .0030 .0015 - .0020 Under 35 Rc Over 35 Rc 200 150 300 240 .0007 - .0015 .0002 - .0005 .0015 - .0025 .0005 - .0015 .0025 - .0030 .0015 - .0025 225 350 .0005 - .0010 .0010 - .0020 ISO-N ISO-S .0020- .0030 Continued on next page TECHNICAL INFORMATION Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (3⁄8 - 3⁄4) Recommended SFM MATERIALS STEELS High Strength Steels 4140, 4340, 52100 High Alloy Steels - Mold & Die A-2, P20, 01, 02, D2, H-13 Medium Alloy Steels 200, 2,50, 300, 8620 Low Alloy Steels-Maraging 10XX, 11XX, 13XX STAINLESS STEELS Precipitation 13-8, 15-5, 17-4PH Austenitic 302, 303, 304L, 316L Martensitic 403, 410, 416 CAST IRON Ductile Iron Ductile Cast Iron Cast Iron Grey Cast Iron NON-FERROUS Copper Alloys Brass Short Chips Long Chips Bronze Short Chips Long Chips Magnesium Aluminum 6061-T6, 7075 Die Cast HIGH TEMP ALLOYS Cobalt Base Stellite, Haynes 25, 188, X-40 Nickel Base Inconel 600, 625, 718, Nickel 200 Monel 400, 405, K-Monel, Incoly 600 Iron Base Incoloy 800-802, Multimet N-155 Titanium Alloys 6AL-4V, ASTM 1, 2, 3, 6AL-2S For 5553, decrease SFM and IPM by 25% Cutting Diameter 3⁄8" - ½" 10MM-13MM ½" - 5⁄8" 13MM-16MM Inch per rev (ipr) 5⁄8" - ¾" 16MM-20MM Material Hardness ISO-P Non-coolant Coolant FED Under 35 Rc Over 35 Rc 200 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0045 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc 200 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030- .0035 .0045 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc 200 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0045 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc ISO-M 200 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0045 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc 225 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0040 - .0055 .0035 - .0045 Under 35 Rc Over 35 Rc 125 80 175 100 .0020 - .0030 .0015 - .0025 .0030 - .0040 .0025 - .0035 .0025 - .0040 .0020 - .0040 Under 35 Rc Over 35 Rc ISO-K 225 175 300 240 .0030 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0040 - .0055 .0035 - .0045 250 350 .0035 - .0045 .0045 - .0055 .0065 - .0075 250 400 .0035 - .0045 .0045 - .0055 .0065 - .0075 300 400 .0035 - .0045 .0045 - .0055 .0065 - .0075 300 200 400 300 .0065 - .0075 .0055 - .0065 .0085 - .0095 .0075 - .0085 .0085 - .0095 .0075 - .0085 200 150 300 300 250 400 .0035 - .0045 .0025 - .0035 .0065 - .0075 .0055 - .0065 .0045 - .0055 .0085 - .0095 .0075 - .0085 .0065 - .0075 .0085 - .0095 400 300 500 400 .0065 - .0075 .0055 - .0065 .0085 - .0095 .0075 - .0085 .0085 - .0095 .0075 - .0085 Under 35 Rc Over 35 Rc 185 125 225 180 .0025 - .0035 .0020 - .0030 .0030 - .0040 .0025 - .0035 .0035 - .0055 .0030 - .0045 Under 35 Rc Over 35 Rc 150 125 225 180 .0025 - .0035 .0020 - .0030 .0030- .0040 .0025 - .0035 .0035 - .0055 .0030- .0045 Under 35 Rc Over 35 Rc 200 150 300 240 .0025 - .0035 .0025 - .0030 .0035 - .0045 .0030 - .0035 .0035 - .0055 .0030 - .0045 225 350 .0025 - .0035 .0030 - .0040 .0035- .0055 ISO-N ISO-P TECHNICAL INFORMATION General Purpose End Mills Recommended Speed and Feed - Under 32 HRC Materials Soft Grades (<32 HRC) End Mill Diameter Chip Load Per Tooth SFM Speed 1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1" 100 - 400 0.0005 0.0010 0.0015 0.0020 0.0030 0.0040 0.0050 0.0060 150 - 350 0.0005 0.0007 0.0010 0.0020 0.0025 0.0035 0.0040 0.0050 150 - 250 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 150 - 250 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 100 - 220 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Martensitic--403, 410, 416 100 - 220 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Precipitation--13/8, 15/5, AM-350/355 150 - 250 0.0005 0.0009 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 100 - 400 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080 100 - 400 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050 Aluminum Alloys--2024-T4/T6, 2014, 6061-T6/T651, 7075-T6 800 - 2000 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160 Copper--Yellow Brass, High Lead Brass, Red Brass 800 - 1500 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050 Copper Alloys--Alum/Bronze, Low Silicon Bronze 800 - 1000 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050 Magnesium--Die-Cast, Extruded 900 - 1300 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160 Plastics, Acrylics, Phenolics--Polysulfone 200 - 600 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080 0.0010 0.0150 1000 0.0025 0.0040 0.0060 0.0100 0.0130 0.0160 0.0190 0.0260 60 - 100 0.0003 0.0005 0.0007 0.0010 0.0012 0.0014 0.0017 0.0020 80 - 120 0.0005 0.0075 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 150 - 250 0.0005 0.0075 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Steel Low Alloy Steels Maraging--10XX, 11XX, 13XX P Medium Alloy Steels--200, 250, 300 High Alloy Steels--A-2/6/10, P-3/10, 01, 02, 06 High Strength Steels--4340, 6150, 52100, H-11, H-13 Stainless Steel Austenitic--200 Series, 302, 303, M 304L, 316L Cast Iron K Cast Iron--Gray Cast Iron Ductile Iron--Ductile Cast Iron Non Ferrous N Carbon, Graphites High Temp Alloys Cobalt Base--Stellite, HS-21, Haynes 25/188, X-40, L-605 S Iron Base--Incoly 600-802, Multimet N-155, Timkin 16-25-6 Titanium Alloys--6AL-4V, Astm 1/2/3, 6 AL-25N-4Zr-2Mo-Si FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION General Purpose End Mills Recommended Speed and Feed - Over 32 HRC Materials Hard Grades (>32 HRC) End Mill Diameter Chip Load Per Tooth SFM Speed 1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1" 100 - 200 0.0005 0.0010 0.0015 0.0020 0.0030 0.0040 0.0050 0.0060 80 - 180 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 80 - 180 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 50 - 150 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Martensitic--420, 430F, 440C, 446 50 - 150 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Precipitation--17/4, 17/7, AF-71, Custom 450/636, 15/7 Mo, 21-6-9 90 - 150 0.0005 0.0009 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 80 - 140 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050 90 - 160 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080 Aluminum + Aluminum Alloys-440, 356, 380, C61300 500 - 1000 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160 Copper--Navel Brass, High Silicon N Bronze, A-17, C-17200 500 - 900 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050 Copper Alloys--Nickel Silver, Beryllium Copper, Oxygen-Free Copper 500 - 900 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050 Plastics, Acrylics, Phenolics-Polycarbonate 200 - 500 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080 0.0010 0.0150 40 - 80 0.0004 0.0005 0.0007 0.0010 0.0012 0.0014 0.0017 0.0020 S Iron Base--A-286, Haynes 556, Discoly, V57 50 - 100 0.0005 0.0075 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 Titanium Alloys--5AL-2.5Sn-Eli, 8Al-1 Mo-1V 90 - 160 0.0005 0.0075 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 Nickel Base--Hastelloy, Inconel 718/X/W, Waspaloy, Rene 41-95 40 - 80 0.0005 0.0075 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040 Steel Low Alloy Steels Maraging--23XX, 31XX P High Alloy Steels--Stressproof, AmorPlate High Strength Steels--4340M, EDT-150, HP9-430, 300M, D6-Ac, 11-10 Stainless Steel Austenitic--304, 310, 314, 316, 321, M 330, 347, 348, 21-6-9 Cast Iron K Ductile Iron Cast Iron--Malleable, Chilled Non Ferrous High Temp Alloys Cobalt Base--Ai-Resist 13/213/215, Haynes 21/36, NASA CO-W-RE FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Carbon Steel Carbon Steels: Type of Cut 10xx, 11xx, 13xx, 15xx Series SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 > 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 > 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 400 - 420 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 260 - 280 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 < 32 Shallow Slotting Deep Slotting End Mill Diameter Chip Load Per Tooth > 32 > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. 75 - 100% of Dia. > 42 Medium Radial 1.0 X Dia. Depth Heavy Radial 1.0 X Dia. Depth Medium Radial 2.0 X Dia. Depth < 32 > 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial 30% x Dia. Radial > 42 Heavy Radial 2.0 X Dia. Depth Finishing Medium Radial < 32 > 32 > 32 50% x Dia. Radial < 25% of Dia. > 42 Finishing Light Radial < 32 > 32 < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Alloy Steels Alloy Steels: End Mill Diameter Chip Load Per Tooth Type of Cut 40xx, 41xx, 42xx, 43xx, 44xx, 46xx, 86xx Series SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 110 - 140 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 < 32 Shallow Slotting > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. > 42 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth > 32 > 32 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial < 32 > 32 > 32 < 25% of Dia. < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Tool Steels Tool Steels: Type of Cut H,L,P,D,M,A, T Series SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 > 42 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028 < 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 120 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 100 - 120 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032 60 - 100 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024 140 - 180 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 120 - 140 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 > 42 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 160 - 200 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 140 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 > 42 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 < 32 Shallow Slotting End Mill Diameter Chip Load Per Tooth > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. > 42 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth > 32 > 32 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial Finishing < 32 > 32 > 32 > 32 < 25% of Dia. < 10% of Dia. < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for 300 Stainless Type of Cut Stainless Steel Austenitic Moderately Difficult to Cut 304, 304L, 316, 321, Invar, Kovar SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 280 - 300 0.0014 0.0022 0.0030 0.0038 0.0046 0.0062 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 250 - 300 0.0018 0.0025 0.0031 0.0037 0.0050 < 32 Shallow Slotting Deep Slotting End Mill Diameter Chip Load Per Tooth > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. 75 - 100% of Dia. 200 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 280 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 240 - 260 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 250 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 200 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 250 - 275 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 240 - 260 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 300 - 320 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 300 - 320 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 240 - 260 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 140 - 180 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 > 32 > 42 Medium Radial 1.0 X Dia. Depth Heavy Radial 1.0 X Dia. Depth Medium Radial 2.0 X Dia. Depth < 32 > 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial 30% x Dia. Radial > 42 Heavy Radial 2.0 X Dia. Depth Finishing Medium Radial < 32 > 32 > 32 50% x Dia. Radial < 25% of Dia. > 42 Finishing Light Radial < 32 > 32 < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for 400 Stainless Type of Cut Stainless Steel Martensitic Moderately Difficult to Cut 420, 430F, 416, 420F, 440c SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 < 32 Shallow Slotting End Mill Diameter Chip Load Per Tooth > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. > 42 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth > 32 > 32 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial < 32 > 32 > 32 < 25% of Dia. < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Precipitation SS Type of Cut Stainless Steel Precipitation Hardening 15/5PH, 16-6PH, 17/4PH, AM-3xx Series SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 140 -180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 > 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 < 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 < 32 Shallow Slotting End Mill Diameter Chip Load Per Tooth > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. > 42 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth > 32 > 32 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial < 32 > 32 > 32 < 25% of Dia. < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Cast Iron Type of Cut Cast Irons < 32 HRC Shallow Slotting > 32 HRC < 32 HRC Deep Slotting Medium Radial 1.0 X Dia. Depth Heavy Radial 1.0 X Dia. Depth Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth Finishing Medium Radial Finishing Light Radial > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC Finishing > 32 HRC Depth of Cut (vs. Tool Dia.) < 50% of Dia. 75 - 100% of Dia. 30% x Dia. Radial 50% x Dia. Radial 30% x Dia. Radial 50% x Dia. Radial < 25% of Dia. < 10% of Dia. < .010 Radial Depth FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. SFM Speed 1/4" 3/8" End Mill Diameter Chip Load Per Tooth 1/2" 5/8" 140 - 300 0.0014 0.0022 0.0030 80 - 140 0.0011 0.0018 140 - 300 0.0011 80 - 140 0.0009 140 - 300 3/4" 1" 0.0038 0.0046 0.0062 0.0025 0.0031 0.0037 0.0050 0.0018 0.0025 0.0031 0.0037 0.0050 0.0014 0.0020 0.0025 0.0030 0.0040 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 80 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 140 - 300 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 140 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 300 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 80 - 140 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Zirconium Coated Aluminum End Mills Type of Cut Aluminum Alloys 6061-T6, 7075-T6, 440, 356, 380, C61300 < 32 HRC Shallow Slotting > 32 HRC < 32 HRC Deep Slotting Medium Radial 1.0 X Dia. Depth Heavy Radial 1.0 X Dia. Depth Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth Finishing Medium Radial Finishing Light Radial > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC > 32 HRC < 32 HRC Finishing > 32 HRC End Mill Diameter Chip Load Per Tooth Depth of Cut (vs. Tool Dia.) < 50% of Dia. 75 - 100% of Dia. 30% x Dia. Radial 50% x Dia. Radial 30% x Dia. Radial 50% x Dia. Radial < 25% of Dia. < 10% of Dia. < .010 Radial Depth FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160 1200+ 0.0054 0.0086 0.0120 0.0147 0.0178 0.0240 600+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200 Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for High Temp Alloys Type of Cut High Temp Alloys Cobalt, Nickel and Iron Base Haynes, Hastelloy, Inconel, Waspaloy, Nimonic, Astroloy SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 100 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 60 - 100 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 40 - 80 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032 > 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024 < 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 100 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0030 0.0050 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 < 32 Shallow Slotting End Mill Diameter Chip Load Per Tooth > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. > 42 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth > 32 > 32 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 30% x Dia. Radial > 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 100 - 120 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 140 - 180 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 120 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 > 32 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial < 32 > 32 > 32 < 25% of Dia. < 10% of Dia. > 42 < 32 Finishing 100 - 120 > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors. TECHNICAL INFORMATION High Performance Progressive Helix End Mills for Titanium Type of Cut Titanium Alloys Cast and Wrought 6AL4V ASTM 1/2/3 6AI-25N-4Zr-2MoSi SFM Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1" 200 - 250 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 160- 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 > 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 200 - 250 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 160 - 200 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056 140 - 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 140 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030 > 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034 < 32 220 - 270 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040 250 - 300 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100 200 - 250 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080 < 32 Shallow Slotting > 32 < 32 Deep Slotting Medium Radial 1.0 X Dia. Depth End Mill Diameter Chip Load Per Tooth > 32 > 32 Depth of Cut (vs. Tool Dia.) < 50% of Dia. 75 - 100% of Dia. 30% x Dia. Radial > 42 Heavy Radial 1.0 X Dia. Depth < 32 > 32 50% x Dia. Radial > 42 Medium Radial 2.0 X Dia. Depth Heavy Radial 2.0 X Dia. Depth < 32 > 32 > 32 30% x Dia. Radial 50% x Dia. Radial > 42 Finishing Medium Radial Finishing Light Radial < 32 > 32 > 32 < 25% of Dia. < 10% of Dia. > 42 < 32 Finishing > 32 < .010 Radial Depth > 42 FORMULAS RPM = (SFM x 3.82)/tool diameter IPM = number of flutes x RPM x chip load per tooth The chart is a starting point based on a coated tool. Reduce rates up to 50% using an uncoated tool. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.