QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
021
PQR no.
003
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.1
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN10025-2
S235JR
N/A
–
–
3 mm to 32mm
–
Welded To
EN10025-2
S275JR
N/A
–
–
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A5.20
AWS Classification
–
E71T1
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
OERLIKON
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
10 C 3<T<38 ; 65C 38<T<65; 110 C T>65
Interpassess Temperature (C)
–
<= 250
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
139.5-236.5
Volt (V)
–
22.32-31.03
Wire feed speed (mm/min)
–
900-1320
Travelspeed (cm/min)
–
22.5-62.5
Maximum Heat input (KJ/cm)
–
8.81
Technique
–
Stringer or Weave
–
STRINGER, WEAVE
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION
QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
024
PQR no.
042
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.1
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN 10025-2
S235JR
N/A
–
–
–
Welded To
EN 10025-2
S235JR
N/A
–
–
3mm to
unlimited
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A5.20``
AWS Classification
–
E71T1
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
LINCOLN
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
10 C 3<T<38 ; 65C 38<T<65; 110 C T>65
Interpassess Temperature (C)
–
<=250
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
148.5-181.5
Volt (V)
–
22.32-28.89
Wire feed speed (mm/min)
–
900-1320
Travelspeed (cm/min)
–
18-50
Maximum Heat input (KJ/cm)
–
7.87
Technique
–
Stringer or Weave
–
STRINGER, WEAVE
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION
QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
039
PQR no.
040
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.1
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN 10025-2
S355JR
N/A
–
–
–
Welded To
EN 10025-2
S355JR
N/A
–
–
3mm to
unlimited
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A 5.20
AWS Classification
–
E71T1
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
LINCOLN
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
10 C 3<T<38 ; 65C 38<T<65; 110 C T>65
Interpassess Temperature (C)
–
<= 250
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
211.5-308
Volt (V)
–
24.18-33.17
Wire feed speed (mm/min)
–
900-1320
Travelspeed (cm/min)
–
33.75-68.75
Maximum Heat input (KJ/cm)
–
11.15
Technique
–
Stringer or Weave
–
STRINGER, WEAVE
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION
QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
099
PQR no.
059
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.1
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN 10025-2
S275JR
N/A
–
–
–
Welded To
EN 10025-2
S275JR
N/A
–
–
3mm to
unlimited
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A5.20
AWS Classification
–
E71T1
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
LINCOLN
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
10 C 3<T<38 ; 65C 38<T<65; 110 C T>65
Interpassess Temperature (C)
–
<= 250
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
139.5-236.5
Volt (V)
–
22.32-31.03
Wire feed speed (mm/min)
–
900-1320
Travelspeed (cm/min)
–
22.5-62.5
Maximum Heat input (KJ/cm)
–
8.81
Technique
–
Stringer or Weave
–
STRINGER, WEAVE
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION
QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
113
PQR no.
113
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.1
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN 10025-2
S355JR
N/A
–
–
–
Welded To
ASTM A572
A572 GR50
I
–
–
3mm to
unlimited
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A5.20
AWS Classification
–
E71T1
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
LINCOLN
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
10 C 3<T<38 ; 65C 38<T<65; 110 C T>65
Interpassess Temperature (C)
–
<= 250
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
211.5-308
Volt (V)
–
24.18-33.17
Wire feed speed (mm/min)
–
900-1320
Travelspeed (cm/min)
–
33.75-68.75
Maximum Heat input (KJ/cm)
–
11.15
Technique
–
Stringer or Weave
–
STRINGER, WEAVE
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION
QUALITY CONTROL DEPARTMENT
wELDINg PROCEDURE sPECIfICATION
(wPs)
WPS no.
A1.60FC-001
PQR no.
150-SS
REV no.
0
Form No.:
ASF-QC-WCP-004
Form Date:
REV.:
Issue Date
01-03-2019
01
10-May-20
Code
AWS D1.6
Base Metal
Specification
Type/Grade
AWS Group no.
Size (NPS)
Schedule
THK
DIA
Base Material
EN 10088-2
1.4003 (X2 CR NI 12)
N/A
–
–
3 mm to 24.2mm
–
Welded To
EN 10088-2
1.4003 (X2 CR NI 12)
N/A
–
–
–
Joint Details
Groove Type
V
Groove Angle
60 +-5
Root face/ Root opening
2 / 3 +-1
Back-Gouging
YES
Method
Grinding
Post weld Heat-treatment
Temperature
–
Time and Temperature
–
Other
–
Procedure
Process
GMAW
FCAW
Type (semi-auto,mechanized,etc.)
–
semi-auto
Position
–
F,H
Vertical Progration
–
‫ـــــــ‬
Filler Metal (AWS Specification)
–
A5.22
AWS Classification
–
E309LT1-1/4
Diameter (mm)
–
1.2
Manufacturre (Trade Name)
–
KISWEL
Sheilding Gas Composition
–
C1 (100% CO2)B
Flow Rate (L/min)
–
8-22.5
Nozzle Size (in)
–
5/8"
Preheat Temperature (C)
–
AMBIENT
Interpassess Temperature (C)
–
<= 150
Electrical Characteristics
–
Current Type and Polarity (DCEP,DCEN)
–
DCEP
Transfer mode (GMAW)
–
NONE.
Power source type ( cc,cv,etc....)
–
CV
Amps (A)
–
120.6-183.7
Volt (V)
–
22.32-26.75
Wire feed speed (mm/min)
–
5400-7700
Travelspeed (cm/min)
–
18.75-37.5
Maximum Heat input (KJ/cm)
–
9.83
Technique
–
Stringer or Weave
–
STRINGER
Multi or Single pass (per side)
–
Multi
Oscillation (Mech,Auto)
–
–
Number of Electrode
–
1
Contact tube to work Dist.
–
10:12 mm
Peening
–
–
Interpass Cleaning
–
Grinding
Other
–
ASF Steel Fabrication – ASF
Welding Engineer
Name
–
ASF Steel Fabrication – ASF
QC Manager
Authorized/Approved by
Third Party/Client
Ahmed Elsharkawy
Signature
Date
ASF-QC-WCP-003 – WELDING PROCEDURE SPECIFICATION