J eepT JRearCoi l ov erKi t I ns t r uc t i ons J T p e e J erKit v o l i o C PPM5001 Gener al Not es Re qui r e me nt s : Fa br i c a t i ona ndwe l di ngs ki l l s , gr i nde rwi t hc utof fwhe e l ,a nda we l de r . Apl a s mac ut t e r( orc ut t i ng t or c h)a ndot he rf a br i c a t i ont ool swi l l ma ket hei ns t a l le a s i e r . Thi ski t r e qui r e sc ut t i ngandwe l di ngoft he f r ame . Thi ski ti sde s i g ne dt ous emos tt wi nt u b eo rmo n o t u b es h o c ka b s o r b e r s . Sh o c k swe r e c omme nda r e :Fo x2. 0c o i l ove r s ,a i rs h o c k s , o rs mo o t hb o d ys h o c k s ;Swa y a Wa y2 . 0 c oi l ove r sora i rs h oc k s ;Ed e l b r o c kXt r e meI ASs h o c k s , o ro u rPo l yPe r f o r ma n c eBBCS s hoc ks . A2. 0”Coi l ove rwi l lf i twi t ht hi ski t ,b u tami n i mu mo f4 ”o fc l e a r a n c eb e t we e nt h et i r e a ndf r a mei sr e qu i r e d. Th i si sus ua l l ya c h i e v e dwi t ha3 . 2 5 ” ma x i mu mwh e e lb a c k s p a c i n g . A Ai rs hoc kswi l la l s owo r k ,butbea wa r eo ft h ema x i mu ml o a dc a p a c i t yo ft h es h o c k . t ypi c a lTJwi l lha ve7 50l bs .ofs p r u ngwe i g h ti nt h er e a r . Thes hoc kmou nt i ngwi d t hoft h eu pp e rs h o c kmo u n t sa r e1 . 5 ”wi d ewi t ha1 / 2 “b o l t hol e . Thi sf i t smo s ts hoc k swi t hpol yur e t h a n eb u s h i n g sa n ds l e e v e s . Fo x2 . 0s h o c k s r e qui r es pe c i a ls pa c e r s( 1 . 25”wi de )wh i c ha r ea v a i l a b l ef r o mPo l yPe r f o r ma n c e . Ra c e Runne rs hoc kswi l lr e q ui r es pe c i a lb us h i n g so ry o uc a nu s ea1 / 2 ”x1 / 8 ”t h i c kwa s h e ro n e a c hs i de . Re mot eRe s e r v oi rmount sa r en oti nc l u d e dwi t ht h i sk i t . So mes h o c k swi l lc o mewi t ht h e mount ,oryouc a npur c ha s emo unt i ngc l a mp sf r o mPo l y Pe r f o r ma n c e . OnTJ se qui ppe dwi t hr e a rdi s cb r a ke st h eb r a k ec a l i p e r swi l lc o n t a c tt h ec o i l ove rs pr i ngswhe nt hes u s pe n s i onf l e xe s . Ou rs o l u t i o ni st os wa pt h ec a l i p e r s a ndc a l i pe rbr a c ke t sf r oms i d et os i de . Th i swi l ll o c a t et h ec a l i p e r si nf r o n to ft h e a xl e . Youwi l lha vet or e mo vet h ea xl es h a f t s , s wa pc a l i p e rb r a c k e t s , a n dr e i n s t a l l t hea xl es ha f t s . Yo uma yne e dl onge re me r g e n c yb r a k ec a b l e s . Th eCu r r i e Uni ve r s a lKi t( CE6 020J ) ,a va i l a bl eo no u rwe b s i t e , wi l lwo r ko ry o uma yb ea b l et o us es t oc kJ e e pLJc a bl e s . Pa g e1 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons 1.Me a s ur ea ndr e c or dr e a rs us pe ns i onr i dehe i ght 2.Suppor tt hef r a meoft heve hi c l eonj a c ks t a nds .Ma kes ur eyouc a nc yc l e f ul lr a ngeofs us pe ns i ont r a ve l .Re movet hepl a s t i ci nne rf e nde r ,s hoc ks , a nds pr i ngs . 3.Re movet hepa i ntf r omt her e a roft hea xl ebe t we e nt hel owe rc ont r ol a r mbr a c ke t s . Agr i nde rwi t ha na br a s i vedi s cwor kswe l l . Youma y ha vet or e movet her e a rbr a keha r dl i ne s . 4.Pos i t i ont her e a ra xl ea tyourde s i r e dr i dehe i ght Pa g e2 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons 5.Pos i t i ont hene wl owe rs hoc k mountbe t we e nt hel owe r c ont r ola r mbr a c ke t sont he r e a roft hea xl ehous i ng. The bot t ome dgeoft hes hoc k mounts houl dbepa r a l l e lt o t hegr ound;us eal e ve lora pr ot r a c t ort ome a s ur e . Ta c k we l dt hel owe rs hoc kmount i npl a c e . Thel owe rs hoc k mountc a nber ot a t e dupordownde pe ndi ngont hepl a c e me ntoft heuppe r mounta nds hoc ka l i gnme nt . 6. Typi c a l l y ,t heuppe rs hoc k mounti smount e dpe r pe ndc ul a rt ot hef r a me ,a ndi t f i t si nt ot hepoc ke ti nt her e a r oft hef e nde r . Thes e a tbe l t bol ts houl dbea l i gne dwi t h t heope ni ngi nt het opoft he s hoc kmount .Ona nUnl i mi t e d wr a ngl e r ,t hes hoc kmount wi l lbemount e df ur t he r ba c k. Pa g e3 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons 7.J a c kt her e a ra xl eupt ot hebumps t ops( orwhe r e ve ryouwoul dl i ket he s hoc kt obot t omout ) . Ta keyours pe c i f i e dc ol l a ps e ds hoc kl e ngt h;me a s ur e upwa r dsf r omt hec ol l a ps e ds hoc kmount . Thi sde t e r mi ne showmuc h ma t e r i a lyouwi l lne e dt oc utof foft hebot t omoft heuppe rs hoc kmount . Add1/ 4” 3/ 8”t oyourme a s ur e me nt ;t hi swi l lha ngbe l owt hef r a me . 8.Ont hef r a me ,ma r kwhe r ei t wi l lbec ut . Thebot t omof t hef r a mes houl dbec utt o a bout1/ 2”f r omt hei ns i de e dge . Thet ope dgeoft he f r a mes houl dbec uta bout1” f r omt hei ns i dee dge .For ve hi c l e st ha tr e t a i nt het r a c k ba rf r a memount ,youwi l l ha vet oc utapi es e c t i on outoft hef r ontoft heuppe r s hoc kmount .Be ndt hef r ont e dgeba c kt oc l e a r a nc et he t r a c kba rmount . Dept hofcutvi ewedf r om bel ow t hef r ame Pl e as es e ene xtpagef oraddi t i onalpi c t ur e s Pa g e4 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons Fr ameNot chasvi ewedf r om t hesi de Modi f i cat i onr equi r edt okeepr earTr ackBarBr acket Pa g e5 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons 9.Cutas l oti nt heuppe rs hoc k mounta l ongt het opoft he oft hef r a mes ot ha tt hec ut e dgeoft hef r a mes t i c ks t hr ought heuppe rs hoc k mount . Thi swi l lpr ovi dea n e dget owe l dt heuppe rs hoc k mountt ot het opoft hef r a me . TheWr a ngl e rUnl i mi t e ds ha vee noughr oombe hi ndt he s hoc kmountt ha tt hi ss t e pma ynotber e qui r e d.I fyoudonotc utt hes l ot , mor ema t e r i a ls houl dber e move df r omt heuppe rf r a menot c h. Thi swi l l a l l owt heuppe rs hoc kmountt os i tmor eve r t i c a l . 10. Ta c kwe l dt heuppe rs hoc kmount st ot hef r a me . 1 1.I ns t a l lbot hr e a rs hoc ks .Cyc l et hes us pe ns i onupa nddownwi t hones i de upa ndt heot he rdownt oc he c ks hoc kc l e a r a nc e . 12.Onc eyoua r es a t i s f i e dwi t hthepos i t i onoft hes hoc kmount s ,f i ni s hwe l di ng t he mi npl a c e . Thel owe rmount ss houl dbewe l de da c r os st het opt ot hea xl et ubea nddown e a c hs i deoft hel owe rc ont r ola r mmount sa ss hown. Pl e as es e ene xtpagef oraddi t i onalpi c t ur e s Pa g e6 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons Compl et edShockMount Wel dcompl et el yar oundt heuppershockmount Pa g e7 PPPPM5001 J eepT JRearOut boar d Shoc kMount Ki t I ns t r uc t i ons 13.Cutof ft heOEM l owe r s hoc kmount sa ndgr i nd t he ms moot h. 14.Cl e a na ndpa i ntt hene w s hoc kbr a c ke t s . 15.I ns t a l lyours hoc ksus i ngt he s uppl i e d1/ 2”bol t s ,wa s he r s , a ndnut s . Pa g e8
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