Exploration & Production
GENERAL SPECIFICATION
GS EP EXP 105
Precommissioning execution
03
09/05
New test sheets (ELEC,INST,TEL,PIP)
02
09/03
Change of Group name and logo
01
04/03
Rev. 00 with subsea specification
00
01/01
First issue
Rev.
Date
Notes
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Contents
1. Scope ....................................................................................................................... 4
2. Reference documents............................................................................................. 4
3. Precommissioning activities.................................................................................. 5
3.1
Preamble ...........................................................................................................................5
3.2
General requirements ........................................................................................................6
3.3
Scope of work ....................................................................................................................7
4. Electrical precommissioning ............................................................................... 13
4.1
Introduction ......................................................................................................................13
4.2
Precommissioning checks ...............................................................................................13
4.3
Precommissioning tests...................................................................................................15
5. Instrument precommissioning............................................................................. 31
5.1
Introduction ......................................................................................................................31
5.2
Precommissioning checks ...............................................................................................31
5.3
Precommissioning tests...................................................................................................34
5.4
Test Sheets master forms................................................................................................37
6. Telecommunications precommissioning............................................................ 37
6.1
Introduction ......................................................................................................................37
6.2
Precommissioning checks ...............................................................................................37
6.3
Precommissioning tests...................................................................................................40
7. Mechanical precommissioning ............................................................................ 40
7.1
Introduction ......................................................................................................................40
7.2
Precommissioning checks ...............................................................................................41
7.3
Precommissioning tests...................................................................................................46
8. Sub-sea precommissioning ................................................................................. 58
8.1
Introduction ......................................................................................................................58
8.2
Pre-commissioning check records...................................................................................59
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Appendix 1
Piping and vessels Flushing ,Cleaning and Chemical Cleaning
specifications
Appendix 2
Electrical “Check List” master forms
Appendix 3
Electrical “Test Sheet” master forms
Appendix 4
Instrument “Check List” master forms
Appendix 5
Instrument “Test Sheet” master forms
Appendix 6
Telecom “Check List” master forms
Appendix 7
Telecom “Test Sheet” Masters forms
Appendix 8
Mechanical “Check List” master forms
Appendix 9
Mechanical “Test Sheet” master forms
Appendix 10 Subsea “Check List” master forms
Appendix 11 Subsea “Test Sheet” master forms
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1. Scope
2. Reference documents
The reference documents listed below form an integral part of this General Specification. Unless
otherwise stipulated, the applicable version of these documents, including relevant appendices
and supplements, is the latest revision published at the EFFECTIVE DATE of the CONTRACT.
Standards
Reference
Title
IEC 60034
Rotating Electrical machines
IEC 60060
High-voltage test techniques
IEC 60071
Insulation co-ordination
IEC 60076
Power Transformers
IEC 60156
Insulating liquids – Determination of the break down voltage at
power frequency. Test method.
IEC 60364-4-41
Electrical installation of building - Protection for safety - Protection
against electric shock
IEC 60502-2
Power cables with extruded insulation for rated voltage from 1 kV
up to 30 kV.
IEC 60599
Mineral oil – impregnated electrical equipment in service. Guide to
the interpretation of dissolved and free gases
IEC 62271
High voltage switchgear and controlgear
IEC 60694
Common specification For HV switchgears and controlgear
standards
Professional Documents
Reference
Title
API standard 598
API 527
Regulations
Reference
Title
Not applicable
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Codes
Reference
Title
ANSI B 147.1
Other documents
Reference
Title
Not applicable
Total General Specifications
Reference
Title
GS EP EXP 101 Rev4
Precommissioning and Commissioning Specification
GS EP EXP 103 Rev4
Precommissioning and Commissioning Technical Preparation
GS EP EXP 107 Rev3
Commissioning execution
GS EP SPS 001 Rev1
Design philosophy and requirements for subsea stations
GS EP PLR 401 Rev2
Installation of submarine pipelines
GS EP PLR 407 Rev1
Load-out of submarine cables, umbilicals and flexible pipes
GS EP PLR 408 Rev1
Transportation of submarine cables, umbilicals and flexible pipes
GS EP PLR 409 Rev1
Installation of submarine cables, umbilicals and flexible pipes
GS EP PLR 501 Rev2
Hydrostatic testing of pipelines
GS EP PLR 502 Rev1
Precommissioning of submarine gas pipelines
GS EP SPS 023 Rev2
Cleaning and Flushing of hydraulic systems
3. Precommissioning activities
3.1 Preamble
The present specification GS EP EXP 105 provides the basic information, procedures and
support documents required to carry out on site precommissioning activities in a planned, safe,
and efficient manner.
However the enclosed documentation is not intended to be fully comprehensive, hence it shall
be used in conjunction with appropriate technical specifications and MANUFACTURERs'
instructions.
The GS EP EXP 105 “Precommissioning execution” will also be read in conjunction with the:
• GS EP EXP 101 “Precommissioning and Commissioning Specification”, which gives, in
particular, the definition, rationale, and key principles of precommissioning, thus allowing
an easier approach to anyone having to execute these activities.
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• GS EP EXP 103 “Precommissioning and Commissioning Technical Preparation”, which
covers all tasks to be completed prior to the actual start on site of precommissioning and
commissioning execution.
The omission from this specification of any item essential for the correct achievement of
precommissioning shall be brought to the attention of the COMPANY by the CONTRACTOR,
and any deviation the CONTRACTOR may wish to make to this specification shall be submitted
to the COMPANY for approval, which shall have to be received in writing before any deviation is
implemented.
3.2 General requirements
3.2.1 References
The CONTRACTOR shall comply with Project and/or COMPANY specifications referenced in
the contractual documentation.
3.2.2 Standards and Codes
The Standards and Codes applicable to precommissioning shall be those referenced in the
Project or COMPANY specifications.
3.2.3 Provision of equipment
All facilities, services, tools, test equipment and consumables required to carry out and
complete the precommissioning are within the CONTRACTOR's scope of supply unless stated
otherwise in the contractual documentation.
In particular, all workshop and portable calibration facilities shall be provided by
CONTRACTOR. Calibration certificates shall be made available by the CONTRACTOR for all
items of test equipment, and specifications for the maintenance and calibration of test
equipment shall be adhered to.
3.2.4 Safety
The CONTRACTOR shall only use competent and experienced personnel to carry out the
precommissioning in each discipline.
Before commencement of any precommissioning test, it must be established that the equipment
is de-energized and all necessary safety precautions have been taken.
Before commencing pressure testing of pipework and valves, cleaning, blowing of piping or
vessels, the concerned area shall be suitably cordoned off and warning notices posted.
During the completion of construction and precommissioning activities the CONTRACTOR shall
be responsible for implementing the Safety Procedures and Work Permit System applied on
Site.
The CONTRACTOR shall comply with all Safety regulations of the country, and all Safety
requirements of the contract.
The CONTRACTOR will be responsible for its internal safety organisation and control.
3.2.5 Organisation
3.2.5.1 The CONTRACTOR shall organise,
precommissioning activities by subsystem.
prepare,
carry
out,
and
report
the
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A subsystem is a subdivision of the installation, being either process or utility, including the
various equipment required for that subsystem to operate, which performs a given operational
function (see document GS EP EXP 103 for more details regarding systems and subsystems
delimitation rules).
3.2.5.2 The CONTRACTOR shall carry out the precommissioning activities in accordance with
a subsystems precommissioning sequence. This sequence will have been established prior to
the beginning of precommissioning operations (see document GS EP EXP 103 for more
details).
3.2.5.3 Unless stated otherwise in the Contractual documentation, the transfer of responsibility
from the CONTRACTOR to commissioning, will take place on a subsystem basis,
commissioning designating here the Party in charge of the commissioning activities of that
subsystem.
It is a transfer of the responsibility for operation, maintenance and safety of the related
equipment, the accepting Party being thereafter responsible for all consequences resulting from
miss-operation. On the other hand, it does not relieve the CONTRACTOR and the other parties
from their contractual obligations.
The transfer for a given subsystem will be formalised by the signature by the CONTRACTOR
and the commissioning of the "Ready for Commissioning Certificate" and of the mutually agreed
"Ready for Commissioning Punch List" of that subsystem.
The transfer for a given subsystem will take place when the subsystem has reached the "Ready
for Commissioning" status, i.e. when:
• All precommissioning operations on that subsystem are complete, with the possible
exception of a reasonable number of punch list items
• No punch list item affects the operation, safety, and/or the commissioning activities of the
subsystem
• The subsystem area is clean, free from debris, tools, and extraneous material which
would impede operation or cause an unsafe condition
• The painting, insulation, fire proofing are complete enough so that there is no excessive
amount of scaffolding left, nor an excessive number of painters, insulators still working, in
the subsystem area
• The
Precommissioning
Dossier
has
been
COMPANY/Commissioning and approved (see § 3.3.9).
compiled,
submitted
to
3.3 Scope of work
3.3.1 Equipment to precommission
The CONTRACTOR shall thoroughly perform the precommissioning of all subsystems and
equipment, or pieces of equipment, either purchased as individual items, or as part of a
VENDOR'S package, or as part of a COMPANY supplied item, of all facilities defined in the
contract.
This scope of work consists of:
• Conformity checks of equipment items
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• Static/de-energized tests of equipment items
• Specific operations, such as the pipes and vessels flushing and cleaning.
The scope of work shall be performed in accordance with the procedures, and by using the
support documents, given in:
• Chapter 4 (electrical precommissioning)
• Chapter 5 (Instrument precommissioning)
• Chapter 6 (telecommunications precommissioning)
• Chapter 7(mechanical precommissioning)
• Chapter 8 (sub-sea precommissioning)
of the present specification.
3.3.2 Precommissioning technical preparation
The CONTRACTOR shall perform the precommissioning technical preparation activities,
including especially:
• The issuing of the precommissioning planning and progress calculation method. Both
shall be submitted to COMPANY for approval
• The preparation of the checks lists (refer to paragraph 3.3.3) and of the Test Sheets (refer
to paragraph 3.3.4)
• The preparation of the Precommissioning Dossiers (refer to paragraph 3.3.9). A typical
dossier will be prepared as an example and submitted to COMPANY for approval
• The updating of the Status Index (refer to paragraph 3.3.5) according to last issues of
documents
• The gathering of required Engineering and VENDORS documentation
• The preparation of tools, test equipment, consumables, and all facilities and services
required for precommissioning activities.
3.3.3 Conformity checks
3.3.3.1 Check Lists
The CONTRACTOR shall perform conformity checks of equipment items as per Check Lists
available in the present specification.
The Check Lists define the exact scope of work that shall be systematically performed on every
equipment item, and they also constitute the support documents used to record the checks.
The Check Lists provided in the specification are typical for each type of equipment item, and
numbered accordingly. The Check Lists are regrouped by discipline and included in the chapter
relating to the concerned discipline.
Where checks lists have an associated continuation sheet, these define all the tag numbers or
cable numbers relating to the Check List items detailed on sheet 1 Check List. Any requirement
for additional checks such as insulation and continuity tests shall be recorded on this
continuation sheet. These tests relate mainly to cables and trace heat tape.
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In the event that Check Lists are omitted for any item of equipment, the CONTRACTOR
shall inform the COMPANY, review the requirements and issue a new Check List for
COMPANY's approval.
3.3.3.2 Preparation
All Check Lists, grouped by subsystem, shall be prepared by the CONTRACTOR at the
precommissioning preparation phase, by:
• Indicating the subsystem number and description
• Recording the tag numbers of the items of equipment corresponding to the type of the
Check List in the appropriate columns. If required, several continuation sheets will be
used until every item of equipment of the relevant type belonging to that subsystem is
listed
• Marking the number of continuation sheets.
3.3.3.3 Execution
The Check Lists shall be used as working documents by the CONTRACTOR's Engineer
performing the checks. While the Engineer physically checks an item of equipment, he will initial
each check of the list when it is satisfactory, and he will do so for every item of equipment listed
on the Check List.
Any check which is not satisfactory shall be treated in the following manner:
• If possible, the defect shall be immediately corrected by CONTRACTOR. The Engineer
who has identified the defect shall ensure that it is properly corrected.
• If CONTRACTOR cannot correct the defect immediately, CONTRACTOR shall report it to
the COMPANY, include it in the Punch List, and take all necessary actions to have this
item cleared.
• If the remedial work does not fall in the CONTRACTOR's Scope (for example; defect on
equipment free issued by COMPANY), CONTRACTOR shall report it to the COMPANY
and include it in the Punch List. COMPANY will take action to have this item cleared,
with assistance from the CONTRACTOR, as required.
Once all checks of the Check List have been performed on all items of equipment listed on the
Check List, the Check List will be transmitted to the CONTRACTOR Supervisor in charge of the
concerned discipline, who will date and sign in the appropriate boxes.
The Check Lists will not be signed by the CONTRACTOR nor filed in the precommissioning
dossier until all checks have been performed satisfactorily.
A spare sign box is provided at the bottom of each check sheet to be used at the discretion of
COMPANY or CONTRACTOR.
3.3.4 Static tests
3.3.4.1 Test Sheets
The CONTRACTOR shall perform static/de-energized tests of items of equipment in
accordance with the test procedures given in the present specification.
The results of the tests shall be reported on Test Sheets, the master forms of which, typical for
each type of component requiring testing and numbered accordingly, are available in the
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present specification, regrouped by discipline and included in the chapter relating to the
concerned discipline.
In the event that Test Sheets are omitted for any item of equipment, the CONTRACTOR
shall inform the COMPANY, review the requirements, and issue a new Test Sheet for
COMPANY's approval.
3.3.4.2 Preparation
All Test Sheets, grouped by subsystem, shall be prepared by the CONTRACTOR at the
precommissioning preparation phase, by filling-in the heading of the Test Sheets.
There shall be one Test Sheet for each item of equipment to be tested.
3.3.4.3 Execution
Prior to any test being carried out, it shall be the CONTRACTOR's responsibility to verify that all
construction work is completed and all connections properly made and that the associated
checks have been successfully completed according to the Check List.
The CONTRACTOR shall ensure that the work site is clean with adequate access and that all
test equipment and tooling is available to properly carry out the test. CONTRACTOR shall
ensure that testing is performed in a safe and secure manner.
For any test to be witnessed by COMPANY, Commissioning, Certifying Authorities, or other, the
CONTRACTOR shall give adequate notice to the Parties concerned.
The tests will then be carried out by the CONTRACTOR in accordance with the specification
technical procedures and reported on the Test Sheets.
If a test cannot be completed, or does not give satisfactory results because of any defect, the
CONTRACTOR shall treat the defect in the same manner as that defined in Section 3.3.3.3
(Check Lists).
The defect shall be indicated on the Test Sheet and reported on the Punch List if it cannot be
corrected immediately.
The test shall be repeated until successfully completed.
A spare sign box is provided at the bottom of each Test Sheet to be used at the discretion of
COMPANY or CONTRACTOR.
3.3.4.4 Specific Operations
Specific precommissioning operations, such as cleaning of vessels and piping, or filling of
batteries with electrolyte, shall be performed exactly as Tests, in accordance with procedures
included in the present specification, and reported on adequate Test Sheets.
3.3.5 Status Index
The Status Index is the list of all equipment subject to one or several precommissioning
operations. This list, arranged per subsystem, discipline and type of equipment, is created from
the various Engineering and VENDORS equipment lists (instrument list, cables list, piping list,
etc.).
The Status Index indicates for each item of equipment (pressure gauges, electrical cables,
pumps, etc.) the corresponding precommissioning tasks, i.e. checks, and tests when applicable,
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by showing the reference number of the task report document, i.e. Check Lists and Test Sheets
numbers. The Status Index is therefore a summary of the precommissioning scope of work.
The CONTRACTOR shall keep the Status Index updated during the precommissioning
activities, by recording the completion dates of each Check List and Test Sheet.
The CONTRACTOR shall maintain and operate the necessary computer equipment and
personnel to process continuously the Status Index database.
3.3.6 Case of packages
3.3.6.1 General rule
Unless stated otherwise in the Contract, the packages shall be precommissioned by the
CONTRACTOR in accordance with the same procedures as those applied on field equipment,
i.e. every item of equipment of the packages shall be checked for conformity with the relevant
Check Lists, and every item of the equipment of the packages that can be subject to a
precommissioning test shall be tested, and the tests reported on relevant Test Sheets.
Sub-sea production system equipment (SPS) can be considered as packaged equipment and
will be fully pre-commissioned at the VENDOR’S premises prior to transportation. The relevant
check and test records will be completed and included in the pre-commissioning dossier at this
time. See chapter 8 for further details.
Sub-sea control system equipment, the SCU, SPCU and HPU will be completely precommissioned and commissioned after installation on the offshore platform or vessel.
Sub-sea umbilical and flowlines equipment (UFL) can also be considered as packaged
equipment and will be pre-commissioned at the VENDORS premises prior to transportation
offshore. The relevant check and test records will be completed and included in the precommissioning dossier at this time. Further pre-commissioning will take place offshore for the
UFL equipment. See chapter 8 for further details.
In no case shall equipment warranty be invalidated. Therefore, VENDORS instructions shall
be followed by the CONTRACTOR, and VENDORS representatives shall be mobilised by the
CONTRACTOR, upon COMPANY's approval, for assistance during critical precommissioning
activities, unless it is formally stated by the VENDORS that such an assistance is not required.
3.3.6.2 Exceptions
A reduced precommissioning scope of work will be performed by the CONTRACTOR on the
packages, which will have been thoroughly tested, prior to the precommissioning phase on site,
at the MANUFACTURER’s.
The only packages to which the reduced scope applies are specifically listed as such in
the contract.
The reduced scope shall be the following:
• A single package Check List shall be performed, instead of various equipment Check
Lists. This Check List, named C-ZX-01, is available in chapter 8, Mechanical
Precommissioning, of the specification.
• The precommissioning Tests will be limited to:
- Electrical: insulation and continuity Tests
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- Instrument: calibration, and cables continuity tests between the item of equipment and
the marshalling cabinet in the Technical or Control Room, of all equipment related to
safety: alarm and shutdown devices, safety valves
- Mechanical/Piping: alignment of all equipment and flushing of all piping reinstated on
site by the CONTRACTOR.
3.3.7 Punch Lists
While the precommissioning checks and tests are being performed, all discrepancies, damaged
or missing equipment, malfunctions, missing documents, etc., shall be recorded by the
CONTRACTOR in the subsystem punch lists, if the situation was not able to be corrected
immediately. These lists shall be kept updated during the precommissioning operations, so as to
have a precise status of each subsystem at the Ready for Commissioning stage (by which time
there should be few punch list items yet to clear, and of minor importance).
There will be one punch list by subsystem, subdivided by discipline.
The CONTRACTOR shall comply to the Punch List Co-ordination Procedure issued by
commissioning or COMPANY.
3.3.8 Drawings up-dating
During the precommissioning phase it shall be the CONTRACTOR's responsibility to keep the
following drawings up-dated:
• P&ID's
• Electrical and instrument TSLD's
• One line diagrams
• Connection diagrams
• Interlocks logic diagrams
so as to obtain at the completion of the precommissioning of each subsystem a set of (markedup) "as precommissioned" drawings, taking into account all modifications implemented on site
or deviations from construction drawings.
In the same way, the CONTRACTOR shall amend any document as required by a modification
carried out during the precommissioning e.g. equipment data sheets in case of set points
modifications, etc.
3.3.9 Precommissioning dossier
The CONTRACTOR shall compile all documentation pertaining to the precommissioning
operations in a specific "Precommissioning Dossier", arranged by subsystem, which shall
contain all the information required to demonstrate to the commissioning and COMPANY that
the subsystem has reached the "Ready for Commissioning" status.
Its contents will be the following:
• Ready for Commissioning Certificate
• Punch list
• System Description and marked-up drawings
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• Status Index
• Check Lists
• Test Sheets
by discipline
• As-built drawings
• VENDOR'S reports
• Specific procedures and tests
• List of modifications.
4. Electrical precommissioning
4.1 Introduction
The precommissioning of electrical equipment shall be carried out in accordance with the rules
given in chapter 3 of this specification.
The present chapter provides additional information and support documents, specific to the
Electrical Discipline:
• Electrical Check Lists specificities
• Check Lists Master Forms
• Precommissioning Tests Procedures
• Test Sheets Master Forms.
4.2 Precommissioning checks
4.2.1 Check lists index
Type of equipment
Check list reference
Nb of sheet
List
C-PX-00
1
Generator
C-PX-01
1
Power Transformer
C-PX-02
1
HV switchboard/MCC
C-PX-04
1
LV switchboard/MCC
C-PX-05
1
Bus duct
C-PX-07
1
HV cables
C-PX-08
1
LV Power cables and control cables
C-PX-09
1
Multicore Instrument cables
C-PX-10
1
HV motor
C-PX-12
1
LV motor
C-PX-13
1
DC motor
C-PX-14
1
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Type of equipment
03
Check list reference
Nb of sheet
LV distribution board/Control
panel/Console
C-PX-15
1
Charger/Inverter
C-PX-16
1
Batteries
C-PX-17
1
Lighting circuits
C-PX-18
1
Power Socket outlets
C-PX-19
1
Electrical heater
C-PX-20
1
Neutral earth resistor
C-PX-21
1
Trace heating
C-PX-22
1
Control station
C-PX-23
1
Local Isolator
C-PX-24
1
Navigation aids
C-PX-25
1
Earthing system
C-PX-26
1
Miscellaneous electrical equipment
C-PX-27
1
Cable racking
C-PX-30
1
Junction box/Marshalling box
C-PX-31
1
4.2.2 Procedures
4.2.2.1 General case
CONTRACTOR will carry out equipment checks, and fill-in relevant Check Lists forms, as per
the rules given in chapter 3, paragraph 3.3.3, except in the following cases, where specific rules
apply.
4.2.2.2 Exceptions
Case of packages with simplified precommissioning scope of work: refer to chapter 3,
paragraph 3.3.6.2.
4.2.2.3 Case of CP-X-10 - Multicore instrument cables
4.2.2.3.1 Field cables
Field cables are clearly allocated to one system or sub-system.
4.2.2.3.2 Multicore cables
For Multicore cables two cases must be considered:
• Case 1: Multicore cables allocated to a system or sub-system
They will be part of the corresponding system or sub-system.
This is often the case for packages. It is also the case for some systems, for example gas
detection system.
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In this case Multicore (Multipairs) cables shall be treated in the same way as field cables.
• Case 2: Multicore cables with cores allocated to two or more systems
These cables will be gathered in a Multicore cable system (including the Junction boxes).
The Status Index of this system will clearly indicate the system corresponding to the
different cores (pairs).
4.2.2.4 Case of C-PX-31 – Junction box /Marshalling box
The same rule as defined for multicore cables shall apply.
Junction boxes shall be checked after final assembly, meaning when all checks and tests of the
cables connected to them are completed.
4.2.2.5 Electrical checks
Record check results as required on the relevant check-list forms.
4.2.3 Check lists master forms
Refer to Appendix 2.
4.3 Precommissioning tests
4.3.1 Test Sheets index
Type of equipment
Test Sheet reference
Nb of sheet
List of test sheet forms
T-PX-00
1
General purpose Test Sheet
T-PX-
1
Generator
T-PX-01
1
HV transformer
T-PX-02
1
Auxiliary LV transformer
T-PX-03
1
HV switchboard/ MCC
T-PX-04
1
LV switchboard / MCC
T-PX-05
1
Bus duct
T-PX-07
1
HV cables
T-PX-08
1
LV power cables
T-PX-09
1
Multicore cables
HV motor
T-PX-10
T-PX-12
1
1
LV motor
T-PX-13
1
DC motor
T-PX-14
1
Distribution boards/ Control
panel/Console
T-PX-15
1
Charger/Inverter
T-PX-16
1
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Type of equipment
03
Test Sheet reference
Nb of sheet
Batteries
T-PX-17
1
Lighting circuits and convenience
sockets outlets circuits
T-PX-18
1
Power Socket outlets
T-PX-19
1
Heaters
T-PX-20
1
Neutral earth resistors
T-PX-21
1
Trace heating
T-PX-22
1
Control station
T-PX-23
1
Navigation aids
T-PX-25
1
Earthing system
T-PX-26
1
4.3.2 Test procedures
4.3.2.1 Test voltages and frequency
The project procedures and Test Sheets shall take into account the project voltages and
frequency.
The power frequency dielectric test voltages shall be based on the following IEC
recommendations and shall be adjusted to take into account the fact that some equipment has
already been subjected to factory tests.
In no case the test voltage shall exceed the value indicated in the equipment VENDOR
maintenance manual.
• IEC 60034 for Rotating Electrical machines
• IEC 60060 – High Voltage test techniques
• IEC 60071 - Insulation co-ordination
• IEC 60076 for Electrical Transformers
• IEC 60502-2 for HV cables
• IEC 62271 and IEC 60694 for HV and LV switchgears
4.3.2.2 Test methods
4.3.2.2.1 Insulation Resistance (IR) tests
IR testing shall be carried out by applying a D.C. voltage from an insulation tester at voltage
levels given in this specification.
4.3.2.2.2 High voltage tests
Before high voltage tests are executed, insulation resistance tests shall be carried out.
High voltage testing shall be carried out by D.C. voltage at a level above the operating voltage.
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High-voltage testing of electrical equipment, except LV cables, shall have been carried out at
the Manufacturer's works with A.C. at voltage levels in accordance with the IEC.
Repeated high voltage tests may introduce weak points in the insulation of windings, and
therefore such tests shall not be applied at site to generators, motors or transformers.
The HV tests at full voltage shall not be repeated two times. If however for special reasons
these tests are considered to be remade a second time, they shall be carried out only after
consultation with the Manufacturer and with a test voltage of 80 % of the initial full test voltage.
4.3.2.2.3 Polarisation Index (PI)
The polarisation Index is the ratio between the insulation resistance measured after a time
period of 10 minutes over the initial insulation resistance (PI = R 10 min / R 1 min).
The minimum acceptable Polarisation Index shall be 2.5.
The PI obtained gives an indication of the condition of the winding insulation with regard to its
dryness and cleanness. PI will be lower for a dirty, wet or chemically contaminated winding
insulation.
4.3.2.2.4 Test procedures
Prior of any test, relevant Project Specifications and MANUFACTURER's Test Procedures shall
be adhered to.
The CONTRACTOR shall carry out tests as laid down on the Test Sheet.
If the obtained IR or PI values fall below the minimum values, then the equipment should not be
energised or subjected to high voltage testing.
Appropriate action should be taken, e.g. drying, to normalise the figures.
In case of 'flash-over' during high voltage testing appropriate measures shall be taken (e.g.
cleaning, drying, repair) to eliminate the cause. Re-testing shall be performed after repair.
In the event that any of the tests fails to meet the specification requirements, it will be necessary
for the CONTRACTOR to list any discrepancies and to present them to the COMPANY
Engineer.
The Test Sheet will be completed, signed and dated, and presented to the COMPANY Engineer
for approval.
Copies of the Test Sheet will be issued to the Certifying Authority if required. The original shall
be inserted in the Ready for Commissioning dossier.
4.3.2.3 Generators - Test Sheet T-PX-01
The CONTRACTOR shall carry out the insulation resistance tests on the generator windings,
the exciter windings, the generator space heater, the bearing pedestal insulation (if practical),
and record the data obtained.
The following Megohmmeter shall be used:
•
5000 V for HV windings
•
1000V for LV windings
•
500 V for other parts of the generator (space heater, bearing, etc…).
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The minimum acceptable insulation resistance value shall be:
¾
HV generator windings - 150 Megohms
¾
LV generator windings - 100 Megohms
¾ Exciter windings - 10 Megohms
• Anti-condensation heaters - 10 Megohms
• Bearing Insulation - 1 Megohm.
If the pedestal bearings or sleeve bearing housings are completely insulated from the generator
frame, the insulation may be checked with the machine coupled and running at the
commissioning stage.
In the other cases refer to manufacturer procedure.
4.3.2.4 Power transformers - Test Sheet T-PX-02 Neutral earthing resistors shall be disconnected from the neutral point before starting tests.
They shall be tested separately in accordance with section 4.3.2.21.
HV earthing transformers shall be tested in accordance with the requirements of HV
Transformers Test Sheet and Neutral Earthing Resistors Test Sheet (section 4.3.2.4)
4.3.2.4.1 Insulation resistance tests
Insulation résistance shall be measured between:
•
Primary windings and secondary windings connected to earth
•
Secondary windings and primary windings connected to earth.
A 5000 V Megohmmeter shall be used for testing the HVwindings, andHV/LV windings
insulation. A 1000 V Megohmmeter shall be used for the LV windings.
The minimum acceptable insulation resistance values shall be:
•
HV windings - 150 Megohms
•
LV windings - 100 Megohms
•
Primary / secondary – 150 Megohms
• .
CONTRACTOR shall carry out an insulation resistance test on auxiliary wiring, if any, with a 500
V Megohmmeter. Minimum acceptable value is 10 Me ohms
4.3.2.4.2 Oil breakdown tests
A sample of the transformer tank insulating oil shall be drawn off from the tank and tested in
accordance with the requirements of:
¾ IEC 60599 Mineral oil – impregnated electrical equipment in service. Guide to the
interpretation of dissolved and free gases
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¾ IEC 60156 Insulating liquids – Determination of the break down voltage at power
frequency. Test method. ".
4.3.2.5 LV transformer - Test Sheet T-PX-03
Insulation résistance shall be measured between the primary windings and earth, the secondary
windings and earth and between primary and secondary windings.
A 1000 V Megohmmeter shall be used for the tests and the minimum acceptable insulation
resistance values shall be 100 Megohms.
4.3.2.6 HV switchboard - Test Sheet T-PX-04
Precautions should be taken to prevent circuit breakers and selectors being operated without
the knowledge of the Test Engineer.
4.3.2.6.1 HV Tests:
Before testing, the switchgear framework shall be connected to earth and control circuits,
including Static type protection relays shall be protected according manufacturer instructions.
Voltage transformers shall be isolated and tested separately.
On control circuits, all earth connections as shown on the wiring diagrams shall be disconnected
before the application of the test voltage and reconnected when the test is completed.
All incoming and outgoing isolating switches shall be open.
High voltage test of the main circuit shall be carried out on each phase with the remaining two
phases connected to earth (voltage transformers and load disconnected).
For the test, the reference pole of the testing supply is connected to the same earth as the
frame of the equipment under test. Test voltage for the duration of one minute shall be as
indicated in IEC 60694.
.
4.3.2.6.2 Insulation Resistance Tests:
The insulation resistance shall be measured before the HV test is carried out and measured
again after the HV test is completed to ensure that the initial resistance has not been altered
appreciably.
The connections used for the insulation resistance tests shall be similar to the ones used on the
high voltage test.
Insulation resistance test shall be performed on busbars alone, busbars and circuit breakers,
voltage transformers, anti-condensation heaters and signalling, control and breakers rearming
motor wiring.
A 5000 V Megohmmeter shall be used for testing the HV bus bar, and a 500 V Megohmmeter
shall be used for auxiliary wiring (heater, control, signalling, rearming motors).
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The minimum acceptable insulation values shall be:
¾ HV switchgear – 200 Megohms
¾ Control and Auxiliary wiring Circuits - 10 Megohms.
4.3.2.6.3 Voltage Transformer (VT) and current transformer (CT)
Insulation resistance measurement shall be performed on each voltage transformer. A 5000 V
Megohmmeter shall be used for primary wirings testing (secondary wiring earthed), and a 500 V
Megohmmeter shall be used for secondary wirings (primary wiring earthed). Minimum
acceptable insulation values shall be:
¾ Primary wirings - 150 Megohms
¾ Secondary wirings - 10 Megohms.
• If current transformers are installed, a polarity test with the use of battery flick test shall be
performed.
4.3.2.7 LV switchboard - Test Sheet T-PX-05
Precautions should be taken to prevent the circuit breakers and selectors being operated
without the knowledge of the Test Engineer.
4.3.2.7.1 HV test
Before testing, the switchgear framework shall be connected to earth and control circuits,
including Static type protection relays shall be protected according manufacturer instructions.
Voltage transformers shall be isolated and tested separately.
On control circuits, all earth connections as shown on the wiring diagrams shall be disconnected
before the application of the test voltage and reconnected when the test is completed.
All incoming and outgoing isolating switches shall be open.
HV test of the main power circuit shall be carried out on each phase with the remaining two
phases connected to earth. For the test, the reference pole of the testing supply is connected to
the same earth as the frame of the equipment under test.
Test voltage for the duration of one minute shall be as indicated in IEC 60694
4.3.2.7.2 Insulation resistance tests:
The insulation resistance of the switchgear should be measured before the HV test is carried
out and again after the HV test is completed to ensure that the initial resistance has not been
altered appreciably.
The connection used for the insulation resistance tests shall be similar to the ones used on the
high voltage testing. A 1000 V Megohmmeter (500 V for control circuits) shall be used for testing
and the minimum insulation resistance value shall be:
¾
LV switchgear - 100 Megohms
¾ Signalling, Control circuits - 10 Megohms.
¾ Anti condensation heating circuit -10 Megohms.
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4.3.2.7.3 Voltage Transformer (if any) and current transformer
Insulation resistance measurement shall be performed on each voltage transformer. A 500 V
Megohmmeter shall be used. Minimum acceptable insulation value shall be 10 Megohms.
• If current transformers are installed, a polarity test with the use of battery flick test shall be
performed.
4.3.2.8 Bus duct - Test Sheet T-PX-07
An HV test as described in 5.3.2.5.1 and in 5.3.2.4.1 shall be performed.
Bus duct shall be disconnected at both ends (i.e. transformer and switchboard).
The insulation resistance test shall be carried out using a 5000 V Megohmmeter for HV bus duct
and 1000 V for LV. The test shall be carried out between each phase with the other two phases
and frame bonded together and earthed (three tests). Minimum acceptable value shall be 200
Megohms for HV and 100 Megohms for LV.
If space heater is installed, a 500 V Megohmmeter shall be used for testing its insulation
resistance, the minimum value shall be 10 Megohms.
Bus bar and space heater continuity shall be check with ohmmeter
4.3.2.9 HV cables - Test Sheet T-PX-08
The CONTRACTOR shall carry out all the tests with the cable ends glanded and terminated but
not connected.
One sheet will be used for each cable (Trefoil configuration is considered as one cable).
On completion of all tests, HV terminations shall be tightened to torque setting specified by
Vendor documentation and recorded on the test sheet.
Note: Where cables are terminated using "Elastimold" type terminations, an "Elastimold" "dead
end plug" must be fitted during IR (Insulation resistance) and HV tests.
4.3.2.9.1 HV test
The HV test shall be carried out by the CONTRACTOR on all HV cables. It shall be applied as
follows:
¾ Single Core Cables: between the conductor and the armour, the armour being solidly
connected to earth.
¾ Three Core Cables: between each conductor and the remaining conductors and armour,
which shall be connected together and to earth (three tests per cable), and, between
conductors (three tests per cable). In case of HV cable with screen, these HV tests shall
be performed with the screen connected to the armour.
The test voltage shall be gradually increased to test value and maintained for fifteen minutes.
The leakage current measured should not exceed one milliamp.
Voltage shall be held at each increment to allow the capacitive charging current to stabilise.
4.3.2.9.2 Insulation test (before and after HV test)
The insulation resistance tests should be carried out using a 5000 V Megohmmeter, the test
configuration being as for the HV test. The insulation resistance should be at least
150 Megohms.
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4.3.2.10 LV power cables - Test Sheet T-PX-09
The CONTRACTOR shall carry out all the tests with the cable ends glanded and prepared but
not connected. Core and armour continuity checking shall be performed. The insulation
resistance tests will be carried out using a 1000 V Megger for LV power cables.
The minimum acceptable value shall be:
• LV cables above 240V - 50 Megohms
• 240 V and below - 10 Megohms.
• LV lighting and trace heating cables shall not be considered in this chapter.
4.3.2.11 Multicore cables - Test Sheet T-PX-10
This Test Sheet is to be used for all Instrument, Fire and Gas and Telecommunications
multicore cables, with the exception of special purpose cables for data highways/data links with
the Supervisory Computer/Distributed Control Systems (DCS), which shall be tested by the
Commissioning Engineer and/or the VENDOR.
Test Sheet and Check List shall be completed by Sub-System as detailed by the Status Index.
Test and Check Sheet shall be numbered consecutively where more than one sheet is required.
For example:
• C-PX-10 sht 1 to 4
• T-PX-10 sht 1 to 6.
The CONTRACTOR shall carry out and record all data for the insulation resistance with the
cable ends glanded and prepared but not connected. On completion of the tests the cable shall
be connected.
For the allocation of the different cores in the different system the procedure defined for Check
List C-PX-10 will be followed (see 4.2.2).
Control station multicore cables shall not be considered in this chapter.
4.3.2.11.1 Insulation test
Insulation resistance tests shall be carried out using a 500 V Megohmmeter and the minimum
recorded value shall be 10 Megohms.
4.3.2.11.2 Continuity checking
Continuity tests shall be carried out for each core. Continuity tests shall cover the whole cable
circuit as indicated on the trouble-shooting diagrams, from the initial point (generally control
room marshalling cabinets) to the final element on the field, e.g. I/P converter, transmitter,
solenoid, etc., irrespective of the multicore sub-system limits.
4.3.2.12 HV motor - Test Sheet T-PX-12
The HV test shall only be carried out at the request of the COMPANY Engineer and under his
supervision.
The CONTRACTOR shall carry out the insulation resistance tests on the motor windings, motor
heater, and bearing pedestal insulation and record the data obtained. Each winding will be
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tested to earth using a 5000 V Megohmmeter with the remaining windings, and frame
connected together and to earth.
The insulation resistance of the motor heater will be tested using a 500 V Megohmmeter.
If the pedestal bearings or sleeve bearing housings are completely insulated from the motor
frame, the insulation may be checked with the machine coupled and running at the
commissioning stage.
In the other cases refer to manufacturer procedure.
The minimum acceptable insulation values shall be :
• Stator Windings: 150 Megohms
• Anti-condensation Heater: 10 Megohms
• Bearing Insulation: 1 Megohm.
4.3.2.13 LV motor - Test Sheet T-PX-13
The CONTRACTOR shall carry out the insulation resistance tests on the motor windings, and
space heater.
The windings shall be tested using a 1000 V Megohmmeter.
The heater shall be tested using a 500 V Megohmmeter.
The minimum acceptable insulation value shall be :
• Motor Winding: 100 Megohms
• Heater : 10 Megohms
4.3.2.14 DC motors - Test Sheet T-PX-14
The CONTRACTOR shall carry out the insulation resistance tests on the motor windings, and
the motor heater..
The motor field and armature windings shall be tested using a 1000 V Megohmmeter , each
winding shall be tested with the remaining windings, and frame connected together and earthed.
(In some instances it may be impractical to test/earth each phase winding separately). Motor
heater shall be tested under 500 V only.
The minimum acceptable insulation value shall be :
• Shunt Field: 10 Megohms
• Armature: 10 Megohms
• Series Field/Compounding: 10 Megohms
• Heater Winding: 10 Megohms.
Brushes:
The spring tension on the dc motor commutator brushes shall be checked in accordance with
the MANUFACTURER’s recommendations.
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4.3.2.15 Distribution boards/Control panels / Consoles - Test Sheet T-PX-15
The CONTRACTOR shall carry out the insulation resistance tests on all distribution board,
control panel or console, main circuits and also any control wiring.
All incoming and outgoing isolating switches shall be open
The insulation resistance test on the main circuit shall be carried out between phase and earth
and phase to phase using a 1000 V Megohmmeter. The minimum acceptable resistance value
shall be 50 Megohms.
4.3.2.16 The control wiring and apparatus (voltmeter etc...) shall be tested using a 500 V
Megohmmeter Minimum resistance value shall be 10 Me ohms.Charger/Inverter - Test
Sheet T-PX-16
All tests required by the MANUFACTURER’s documentation shall only be carried out by the
CONTRACTOR in accordance with the MANUFACTURER’s standard test procedures and
under the supervision of the MANUFACTURER’s representative.
.
The Test Sheet shall be used as a front sheet to record test results.
4.3.2.17 Batteries - Test Sheet T-PX-17
All tests required by the MANUFACTURER’s documentation shall only be carried out by the
CONTRACTOR in accordance with the MANUFACTURER’s standard test procedures and
under the supervision of the SUPPLIER’s representative.
Test Sheet shall be numbered consecutively where more than one sheet is required
4.3.2.18 Lighting circuits and convenience sockets outlets circuits - Test Sheet T-PX-18 Tests on the lighting installation shall be carried out by the CONTRACTOR on one circuit basis
(cables and luminaires, cables and sockets).
The circuit insulation resistance test shall be carried out using a 500 V Megohmmeter, insulation
resistance being measured between each phase and earth.
Important: Do not use megohmmeter across phases
The minimum acceptable insulation resistance value for the circuit will be 10 Megohms .
4.3.2.19 Socket outlets - Test Sheet T-PX-19
For power socket outlets the individual sockets shall be tested using a 1000 V Megohmmeter
and the insulation resistance recorded.
The minimum acceptable value shall be 100 Megohms.
4.3.2.20 Heaters - Test Sheet T-PX-20 - Associated Check List C-PX-20
The CONTRACTOR shall carry out the insulation resistance tests on heater using a 1000 V
Megohmmeter, measuring each phase to the other ones connected to earth
The minimum acceptable value shall be 100 Megohm.
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4.3.2.21 Neutral earth resistors - Test Sheet T-PX-21
The NER terminals shall be disconnected from the transformer or generator neutral point and
from earth
Surge diverters shall be tested in accordance with the MANUFACTURER’s recommendations.
A 1000 V Megohmmeter should be used for testing the resistor elements.
The minimum acceptable insulation resistance values shall be:
¾ HV Distribution - 150 Megohms
¾ LV and Lighting and Small Power Distribution - 100 Megohms.
HV earthing transformers shall be tested in accordance with the requirements of HV
Transformers Test Sheet (section 4.3.2.4) and Neutral Earthing Resistors Test Sheet. In all
cases, test voltages shall be in accordance with the MANUFACTURER’s recommendations
.
4.3.2.22 Trace heating - Test Sheet T-PX-22
Tests on the Trace Heating installation shall be carried out by the CONTRACTOR on a circuit
basis (Supply cable, tape, junction boxes)..
All tests required shall only be carried out by the CONTRACTOR under the supervision of the
MANUFACTURER’s representative.
Before the insulation is applied to the pipe, the tape shall be tested for continuity and an
insulation resistance test shall be carried out using a 500 V Megohmmeter(minimum acceptable
value - 10 Megohms regardless of length).
After the pipe insulation has been installed, the continuity and insulation resistance test shall be
repeated to ensure the tape has not been damaged.
In hazardous areas the resistance to earth in megohms must not be less than:
750
(Where L = Length of the Heater in Metres)
L
4.3.2.23 Control stations - Test Sheet T-PX-23
Tests on the control stations including its multicore cable shall be carried out by the
CONTRACTOR.
The circuit insulation resistance test shall be carried out using a 500 V Megohmmeter, insulation
resistance being measured between each phase and earth.
.
The minimum acceptable value will be 50 Megohms.
The on/off tests of the control station shall be carried out with the continuity test from the MCC
.
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4.3.2.24 Navigation aids - Test Sheet T-PX-25
All tests required by the MANUFACTURER’s documentation shall only be carried out by the
CONTRACTOR in accordance with the MANUFACTURER’s standard test procedures and
under the supervision of the MANUFACTURER’s representative.
Batteries shall be tested in accordance with 5.3.2.15
The Test Sheet shall be used as a front sheet to record tests results.
All cables in the system shall be tested in accordance with 4.3.2.10 and Test Sheet T-PX-09
shall be completed.
Batteries shall be tested in accordance with 4.3.2.17 and Test Sheet T-PX-17 shall be
completed.
4.3.2.25 Earthing systems - Test Sheet T-PX-26
4.3.2.25.1 Continuity of protective conductors
A continuity test shall be made in order to check the continuity of the protective conductors,
including the equipotential bonding.
4.3.2.25.2 For main protective conductor, test results shall be obtained from cable test
sheet T-PX-09 (see section 4.3.2.10.Equipment earth return path impedance test
4.3.2.25.3 Definitions
To comply with IEC 60364-4-41, “touch” voltages shall not exceed 50 volts AC rms.
The earth impedance loop shall be lower than the RA calculated:
RA x Id < UL
RA = The earthing resistance of all exposed conductive parts connected by a protective
conductor to an earth electrode
Id
= Fault current for the first dead fault between a phase conductor
UL = Conventional touch voltage.
Example:
Distribution system
Id (mA)
UL (V)
RA (ohms)
LV
300
50
167
HV
30000
50
1.67
4.3.2.25.4 Method
All power supplies to the systems under test shall be isolated before commencing the tests.
All testing shall be carried out in accordance with the attached detail drawings using an AC
current injection test set.
The injected current shall be equal to 1.5 times the design current of the circuit under test
except that the current shall not exceed 25 A.
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The loop impedance value measured is equal to:
E=
test set generator voltage
test set generator current
This measurement is applicable for:
•
Verification of trip condition upon 2nd fault phase to earth in IT system.
•
Verification of trip condition upon earth fault in TN system (circuits without ELCB).
It shall be performed for each switchboard/MCC on the longest cable run on onshore plants
4.3.2.25.5 Motor fed from LV motor control centre (see Example 1)
• Connect injection test set between MCC Phase Busbar “R” and switchboard earth,
manually close contactor “B” and determine loop impedance E1 by shorting motor
terminal “R” phase to motor earth conductor.
• Short across high impedance earthing resistor “F” and close circuit breaker “E” to
determine loop impedance E2.
• Total earth return path impedance = E1 + E2. (This is a conservative value since the
phase conductor resistances are also included).
4.3.2.25.6 Lighting circuit fed from distribution board (See Example 2)
• Connect injection set between Phase “T” Busbar and Distribution Board Earth. Manually
close Breaker “A” and determine loop impedance E3 by shorting the end light fitting
Terminal “T” to the Earth Conductor.
• Short across high impedance earthing Resistor “F” and manually close circuit breaker “E”
to determine Loop Impedance E4.
• Total Earth Return Path Impedance = E3 + E4. (This is a conservative value since the
phase conductor resistances are also included).
Note: Earth return path impedance tests on small power circuits shall be at the direction and the
discretion of the COMPANY Engineer.
With the level of protection provided, it is only considered necessary to test one circuit per
distribution board providing results are satisfactory.
4.3.2.25.7 HV Motor fed from HV switchboard (See Example 3)
• Connect injection test set between switchboard Phase Busbar “R” and switchboard earth,
close breaker/contactor A and determine loop impedance E6 by shorting motor
terminal “R” phase to motor earth conductor.
• Connect injection test set between switchboard Phase Busbar “R” and switchboard earth,
close earthing transformer contactor B and determine loop impedance E5 by shorting
earthing transformer terminal “R” phase to transformer earth conductor.
• Total earth return path impedance = E5 + E6.
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Example 1: Typical return path impedance loop 440 V
3 phase motor circuit
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Example 2: Typical return impedance loop
small power circuit
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Example 3: Earth return impedance path loop
6.6 kV motor circuit
4.3.3 Test Sheets master forms
Refer to Appendix 3.
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5. Instrument precommissioning
5.1 Introduction
The precommissioning of instrument equipment shall be carried out in accordance with the rules
given in chapter 3 of this specification.
The present chapter provides additional information and support documents, specific to the
Instrument Discipline:
• Instruments Check Lists particularities
• Check Lists Master Forms
• Precommissioning Tests Procedures
• Test Sheets Master Forms.
5.2 Precommissioning checks
5.2.1 Check Lists index
The instrument precommissioning checks are mainly covered by 21 types of Check Lists, as
follows, assuming some additional Lists can be issued for some specific equipment:
Type of equipment
Check List reference
Temperature element (T/C or RTD)
C-JX-00
Rotameter
C-JX-00
Pitot element
C-JX-00
Annubar
C-JX-00
Thermowell
C-JX-03
Local Temperature Indicator
C-JX-05
Level Indicator
C-JX-05
Level gauge (sight glass)
C-JX-05
Local Pressure Indicator
C-JX-05
Pressure differential - Pressure switch
C-JX-08
Pressure differential - Pressure transmitter
C-JX-08
Temperature/Differential temperature switch
C-JX-08
Temperature/Differential Temperature
Transmitter
C-JX-08
Flow Switch
C-JX-08
Level Switch
C-JX-08
Level transmitter - Controller
C-JX-08
Solenoid valve
C-JX-08
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Type of equipment
03
Check List reference
Limit Switch
C-JX-08
Density transmitter
C-JX-08
Signal selector
C-JX-08
Hand Switch
C-JX-08
Analyser
C-JX-08
I/P Converter
C-JX-08
Probe/Proximitor/Monitor (Displacement Vibration Key Phasor)
C-JX-08
Orifice Plate
C-JX-11
Turbine meter
C-JX-13
Vortex meter
C-JX-14
Bursting disc
C-JX-20
Relief Valve
C-JX-21
Actuated valve (ESDV-BDV-XV)
C-JX-23 or 24
Modulating Control valve
C-JX-27 or 28
Instrument panel / Annonciator
C-JX-30
Actuated Valve Control Station
C-JX-31
Gas detectors
C-JX-42
Fire detectors
C-JX-43
Fusible loop
C-JX-45
Frangible bulbs / Pneumatic detection &
Deluge System
C-JX-46
Indoor cabinet / Panel
C-JX-48
Cabinet / Panel earthing
C-JX-49
Note: All instrumentation cables checks are covered by the electrical Check List
C-PX-10 and junction boxes/marshalling boxes by the electrical Check List C-PX-31 (refer to
chapter 4, paragraph 4.2.2).
5.2.2 Procedures
5.2.2.1 General case
CONTRACTOR will carry out equipment checks, and fill-in relevant Check Lists as per the rules
given in chapter 3, paragraph 3.3.3, except in the following cases, where specific rules apply.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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5.2.2.2 Exceptions
a) In order to limit the amount of precommissioning support documentation, the following Check
List: C-JX-42- 43 – 45 : (Gas – Fire detectors) shall be processed as follows:
• The Check List will be used as a front sheet and as a procedure, the equipment subject to
checks being listed by tag numbers on the specific Continuation Sheet also referenced
C-JX-42.- 43 - 45
• The tags listing will be done on a sub-system basis.
• Signatures and other required information will be reported, for each piece of equipment,
on the Continuation Sheet(s).
b) Case of packages with simplified precommissioning scope of work: refer to chapter 3,
paragraph 3.3.6.2.
5.2.2.3 Case of C-JX-00 and 08
The Check List referenced C-JX-00 and 08 will be used for many types of equipment (see
§ 5.2.1).
The type of equipment subject to checks shall be indicated on the Check List during the
preparation phase.
Checks related to various types of equipment shall not be reported on the same Check List.
5.2.2.4 Case of C-JX-11 and C-JX-20
Precommissioning checks will be carried out once the tests have been completed, and after
final installation of the concerned item.
However, orifice plates, covered by Check List C-JX-11, and bursting discs, covered by Check
List C-JX-20, will be inspected for conformity and damage prior to their installation.
The Check List will be completed after their final installation.
5.2.2.5 Cabinet Earthing – C-JX-49
As per GS EP ELE 031, instrument earthing is identified as three different systems but they
shall be interconnected inside each cabinet. Moreover earthing interconnection shall also be
achieved at junction boxes and instruments (screen and armour). Exception is made with
intrinsically safe earth (I.S.), where screen shall be earthed at only one side (at the cabinet
location)
These tests will be carried out by cabinet/panel individually when all field instrument cables are
connected to cabinets (through junction boxes).
When disconnected from the main earth network, have to be established:
- IPE and IE continuity since interconnections are ensured through junction boxes and
instruments
- Segregation of the IS earth when applicable
5.2.3 Check Lists master forms
Refer to Appendix 4.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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5.3 Precommissioning tests
5.3.1 Test Sheets index
Type of equipment
Test Sheet reference
General purpose
T-JX-00
Control Valve (Modulating)
T-JX-01
Actuated Valve (ESD, Blowdown and Shut-Off)
T-JX-02
Relief Valve
T-JX-03
Instrument (Analog Output)
T-JX-04
Instrument (Switched Output)
T-JX-05
Instrument Tube/Pipe (Hydraulic, Pneumatic, Impulse)
T-JX-06
Flow element (orifice plate)
T-JX-07
5.3.2 Test Procedures
Note: Tests of instrument cables are covered by Electrical Test Sheets T-PX-10 (refer to
chapter 4, paragraph 4.3.2.11).
5.3.2.1 General Test Sheet form - T-JX-00
The general Test Sheet form (no reference) shall be used by the CONTRACTOR to report any
required test on instrumentation equipment not covered by the previous Test Sheets.
5.3.2.2 Control valve (modulating) - T-JX-01
The VENDOR Calibration Manual Number, Calibration/Test Procedure Number and Data Sheet
Number are all to be completed by the CONTRACTOR and are self explanatory. Project
Specification for Local Instrument Calibration and Testing, indicates the basic requirements of
this Test Sheet. The Air Failure, Signal Failure, and Valve Signal Range shall be obtained from
the Data Sheet and checked against the valve data plate.
As a general rule, control Valves shall NOT be stroke checked by the CONTRACTOR
throughout the range prior to installation, except in specific cases where transportation
or storage conditions might have corrupted the equipment. The decision to carry out this
test will be made by the COMPANY.
The testing of valves shall be made in accordance with the Technical Specification for valves.
However, as the method of test will vary for valve type, size and service, the Contractor will
submit the test procedure to the COMPANY for approval.
The CONTRACTOR shall complete the results on the Test Sheet and note any adjustments
made in the remarks section. The CONTRACTOR shall advise the COMPANY of any remedial
work required prior to it being started. Prior to operation the valve seat shall be checked for
cleanliness.
All auxiliary equipment mounted with the valve shall be calibrated/function checked and all test
results recorded on Test Sheets.
After stroke checking, opening and closing times of the valve are to be confirmed and noted on
the Test Sheet.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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A commissioning representative must be informed of the testing of the valves.
For VENDOR package valves, stroke checks shall be carried out in situ by the CONTRACTOR
and the results noted as above. The COMPANY shall be advised of faults on VENDOR
package valves prior to any remedial work being started.
In all cases seat leakage tests shall have completed and witnessed at the VENDORS premises.
If not they shall be carried out by the CONTRACTOR upon a specific request by the company.
Instruments serial number and model number shall be recorded on each Test Sheet and the
relevant data sheet be copied and attached to each Test Sheet.
5.3.2.3 Actuated valve (ESD, Blowdown, Shut-off) - T-JX-02
As a general rule, actuated Valves shall NOT be stroke checked by the CONTRACTOR
prior to installation, except in specific cases where transportation or storage conditions
might have corrupted the equipment. The decision to carry out this test will be made by the
COMPANY.
In such cases, it is accepted valve operation from the valve control station is not part of the
Precommissioning scope of work. However special attention shall be paid to overpressure
protection, especially when the protection device is mounted on external equipment (e.g.
accumulator).
The testing of valves shall be made in accordance with the Technical Specification for valves.
However, as the method of test will vary for valve type, size and service, the Contractor will
submit the test procedure to the COMPANY for approval.
The requirements of this Test Sheet are as paragraph 5.3.2.2, T-JX-01, but the Project
Specification for Actuated Valve Control Stations, shall be referred to for the various types of
valve. In addition whenever limit switches are installed on actuated valves they shall be
adjusted as per the VENDOR recommendations.
5.3.2.4 Relief valve - T-JX-03
The initial requirements of this Test Sheet are generally as T-JX-01.
Relief valves shall be tested by the CONTRACTOR on an approved test rig.
VENDOR package valves shall be removed by the CONTRACTOR and tested in the same
manner. All relief valves shall be re-installed by the CONTRACTOR prior to Commissioning.
Valves with back pressure bellows fitted shall have their operational back pressure applied for
10 minutes with a zero leakage rate.
All pressure gauges shall be check calibrated by the CONTRACTOR and witnessed by the
certifying authority prior to valve testing. A test record shall be kept by the CONTRACTOR.
Delay between relief valve testing and start up of the installation shall be decided by the
COMPANY.
All valves shall be tested on air or nitrogen and adjusted to commence to open at the cold test
pressure. This cold test pressure shall include the corrections for service conditions or back
pressure or temperature, or both.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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The seat leakage test shall be carried out in accordance with ANSI B 147.1 and API 527 with an
applied pressure under the disc of 90% of the cold test pressure. The acceptance criteria shall
be as follows:
• Resilient seat seals - zero leakage
• Metal Seats - less than 5 bubbles per minute.
Should any valve not conform to the test requirements listed on the data sheet, it shall be
brought to the attention of the COMPANY prior to remedial work being carried out on the valve.
For safety valves installed on hydraulic packages/systems, valves shall be removed for testing
only when requested by the certifying authority to avoid contamination of hydraulic circuits. The
COMPANY shall make available to the certifying authority, original factory test certificates for all
valves falling into this category.
5.3.2.5 Instruments (transmitters and switches : T-JX-04 and T-JX 05 )
As a general rule, instruments calibration is not required prior to the installation, as long
as Vendor’s calibration datasheet is provided and transportation or storage conditions
have not corrupted the instrument. The decision to carry out this test will be made by the
COMPANY.
Calibration and testing shall be carried out by the CONTRACTOR as Project Specification for
Local Instrument Calibration and Testing and the relevant sections of the General Instrument
Specification.
In addition, the CONTRACTOR shall conform to the requirements of the VENDOR calibration
manual to enable him to complete the Test Sheet.
VENDOR package equipment shall be tested in situ. Faults found on VENDOR package
equipment shall be brought to the attention of the COMPANY prior to attempted remedial work
being carried out.
5.3.2.6 Instrument tube/pipe - T-JX-06
5.3.2.6.1 Hydraulic
Flushing and pressure testing shall be carried out by the CONTRACTOR as outlined in Project
Specification for Cleaning, Testing and Flushing of Hydraulic pipework. All requirements and
procedures are highlighted in this Specification.
The Instrument scope of work for pressure testing includes all tubes and pipes that do not carry
a line number as dictated by the piping line list. This is specified as the tube and pipe after the
piping isolation valve and is shown on the relevant hydraulic hook-up.
After testing and acceptance it is critical that all open pipe and tube ends are capped or taped to
prevent contamination by dust or moisture.
5.3.2.6.2 Pneumatic
Pressure testing shall be carried out by the CONTRACTOR in accordance with Project
Specification for Local Calibration and Testing, Pressure and Continuity Testing.
The Instrument scope of work for pressure testing includes all tubes and pipes that do not carry
a line number as dictated by the piping line list. This is specified as the tube and pipe after the
piping isolation valve and is shown on the relevant hydraulic hook-up.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Completion of the Test Sheet shall follow the same format as that for hydraulic pipe and tube.
As with hydraulic tube it is essential that all open pipe and tube ends are capped or taped after
completion of test.
5.3.2.6.3 Impulse
Pressure testing shall be carried out by the CONTRACTOR in accordance with Project
Specification for Local Instrument Calibration and Testing, in particular the section relating to
Impulse lines.
5.3.2.7 Flow element (orifice plate) - T-JX-07
Orifice measurements according to Test Sheet shall be performed prior to orifice plate
installation by the CONTRACTOR. A test label shall be attached after the measurements have
been performed.
5.4 Test Sheets master forms
Refer to Appendix 5.
Note: Instrument last issued data sheet to be copied and submitted with Test Sheet.
6. Telecommunications precommissioning
6.1 Introduction
The precommissioning of telecommunications equipment shall be carried out in accordance with
the rules given in chapter 3 of this specification.
The present chapter provides additional information and support documents, specific to the
Telecommunication Discipline:
• Telecommunication Check Lists procedures
• Check Lists Master Forms
• Precommissioning Tests Procedures.
6.2 Precommissioning checks
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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6.2.1 Check Lists index
Type of equipment
Check List reference
Nb of sheet
PA/GA Loudspeaker + JB
C-IX-01
1+
PA /GA Flashing beacons + JB
C-IX-02
1+
PA access unit
C-IX-03
1
PA /GA Central system & Marshalling Cabinet
C-IX-05
1
Telephone Hoods Eex w /Telephone beacon &
Sounder
C-IX-07
1
System cabinet
C-IX-12
1
Indoor radio equipment cabinet
C-IX-13
1
Meteorological sensors & Cables
C-IX-14
1
Monitors
C-IX-18
1
CCTV Control Units
C-IX-19
1
Radio base station-central units
C-IX-20
1
Motorized antenna,feeder & lighting sensors
C-IX-22
1
Entertainment distribution network
C-IX-26
1
Survival Craft Radio and Beacon
C-IX-27
1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Type of equipment
03
Check List reference
Nb of sheet
Antenna, feeder & lighting arrestor
CIX34
1
Radio remote control units
CIX36
1
Radio Handheld, pagers & battery chargers
CIX39
1
Fibre optic / patch panel
CIX42
1
CCTV camera and housing
CIX45
1
Cabling RJ45
CIX46
1
Connection box-PA/GA tank coverage
CIX48
1
Mobile set-PA/GA tank coverage
CIX49
1
GMDSS circuit breaker
CIX50
1
PC workstation
CIX51
1
Server
CIX52
1
Data network equipment
CIX53
1
PC screen / Keyboard switch
CIX54
1
Outdoor radio cabinet
CIX55
1
Radio-Indoor distribution
CIX56
1
Radio-outdoor network
CIX57
1
ATU
CIX58
1
Remote station / Portable unit
CIX59
1
GMDSS Console
CIX60
1
Entertainment DVD player
CIX61
1
Oceano sensors
CIX62
1
Gyrocompass:Central/Interface & power supply
CIX63
1
MDF / IDF Cabinet
CIX64
1
Clock Unit
CIX65
1
+ = Continuation Sheet As Applicable
Note: All telecommunication cables checks are covered by the Electrical Check List C-PX-10
and junction boxes by Electrical Check List C-PX-31 (refer to chapter 4, paragraph 4.2.3).
6.2.2 Procedures
6.2.2.1 General case
CONTRACTOR will carry out equipment checks, and fill-in relevant Check Lists as per the rules
given in chapter 3, paragraph 3.3.3, except in the following case, where a specific rules applies.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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6.2.2.2 Exception
In order to ensure that the public address system provides coverage in accordance with the
telecommunications design report, details of loudspeaker ratings and settings shall be entered
on sheet 2 of Check List C-IX-01 before completing sheet 1. Similarly P.A. beacon details shall
be entered on sheet 2 of Check List C-IX-02 before completing sheet 1.
6.2.3 Check Lists master forms
Refer to Appendix 6.
6.3 Precommissioning tests
Type of equipment
Test Sheet reference
Nb of sheet
Cabling RJ45
T-IX-01
1
Optical Fibber
T-IX-02
1
There is no other specific Telecommunication Test Sheet, Telecommunication cable tests being
covered by Electrical Test Sheet T-PX-10.
7. Mechanical precommissioning
7.1 Introduction
Under the generic terminology of "mechanical precommissioning" are covered in the present
chapter all precommissioning checks and tests related to:
• Mechanical equipment
• Piping and vessels
• Safety equipment
• Structure and buildings.
Is also covered the simplified precommissioning scope of work applicable to these packages,
which have been subject to an acceptance test run at the MANUFACTURER’s and are listed as
such in the contract.
The precommissioning of mechanical equipment piping and vessels, safety equipment,
structure and buildings shall be carried out in accordance with the rules given in chapter 3 of the
present specification.
The present chapter provides additional information and support documents, specific to the
above equipment:
• Mechanical, piping, vessels, safety Check Lists particularities
• Check Lists Master Forms
• Precommissioning Test Procedures
• Test Sheets Master Forms.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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7.2 Precommissioning checks
7.2.1 Check Lists Index
Type of equipment
Check List reference
Nb of sheet
Crane and Pedestal
C-AX-01
2
Lift
C-AX-02
2
Air Winches
C-AX-03
1
Pedestral crane system
C-AX-04
1
Gantry Crane (Electrical/Manual)
C-AX-05
2
Trolley hoist
C-AX-06
2
Air transporter
C-AX-07
1
Flare tip change out handling unit
C-AX-08
2
Pressure vessel
C-CX-01
2
Pig launcher
C-CX-02
2
Vessel Final Closure
C-CX-03
1
Storage tank
C-DX-01
2
Heat Exchangers
C-EX-01
2
Plate-heat exchanger
C-EX-02
2
HVAC Heater coil
C-EX-03
1
HVAC Cooler
C-EX-04
2
Air fin exchangers
C-EX-05
2
Reciprocating pumps
C-GX-01
2
Vertical centrifugal pump
C-GX-02
1
Centrifugal pump
C-GX-03
2
Electro submersible pump
C-GX-05
1
Metering pump
C-GX-06
2
Rotary pump
C-GX-08
2
Gear box
C-GX-09
2
Hydraulic coupling
C-GX-10
2
Strainer-Filter
C-HX-01
2
HVAC Filter
C-HX-02
1
Agitator
C-HX-04
2
Coarse Filter (Rotating element)
C-HX-05
2
Sand Filter
C-HX-06
2
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Type of equipment
03
Check List reference
Nb of sheet
Gas turbine air inlet filter
C-HX-08
2
Reciprocating Compressor
C-KX-01
2
HVAC Fan
C-KX-02
2
HVAC refrigeration unit
C-KX-03
2
Gas Turbine driver
C-KX-05
2
Centrifugal Compressor
C-KX-06
2
Inert gas generator
C-KX-07
2
Turbo expander
C-KX-08
2
Heater
C-KX-09
2
Test Pack Index
C-LX-01
1
Pipework before Test Pack tests
C-LX-02A
1
Pipework after Test Pack tests
C-LX-02B
1
Pipework
C-LX-02
1
Derrick
C-LX-05
1
Crown block
C-LX-06
1
Travelling Block and Hook
C-LX-07
1
Top Drive Package
C-LX-08
1
Rotary Table 37.5" Package
C-LX-09
1
Draw-works Package
C-LX-10
1
Pipe Handling System
C-LX-11
1
Hydraulic Power Unit Rig Skidding
C-LX-12
1
Rig Skidding Gripper Jacks
C-LX-13
1
Hydraulic Power Unit Derrick Package
C-LX-14
1
Draw-works Brake Cooling Package
C-LX-15
1
Deadline Anchor
C-LX-16
1
Drill Line Drum
C-LX-17
1
Hydraulic Mud Bucket
C-LX-18
1
Hydraulic Cathead
C-LX-19
1
Shale Shaker Package
C-LX-20
1
Cuttings Screw Conveyors
C-LX-21
1
Hydraulic Power Pack Cuttings Transfer
C-LX-22
1
Mud Standpipe Manifold
C-LX-23
1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Type of equipment
03
Check List reference
Nb of sheet
Choke Manifold Package
C-LX-24
2
Kill Unit and Mixing Skid
C-LX-25
1
Cement Standpipe Manifold
C-LX-26
1
BOP Central Package
C-LX-27
1
Drain Chains
C-LX-28
1
HVAC ducting
C-NX-01
2
HVAC manual damper
C-NX-02
1
HVAC automatic damper
C-NX-03
2
HVAC sound attenuator
C-NX-04
1
HVAC humidifier
C-NX-05
2
HVAC air handling unit
C-NX-06
1
HVAC constant volume box
C-NX-07
1
HVAC galley hood
C-NX-08
1
HVAC spray washer
C-NX-09
1
HVAC fire damper control panel
C-NX-10
1
HVAC weather louver
C-NX-11
1
Structure
C-QX-01
1
Building
C-QX-02
1
Diesel Engine
C-TX-01
2
Sanitary fittings
C-VX-01
1
Macerator
C-VX-03
2
Lube Seal oil Package
C-VX-04
2
Flare tip Package
C-VX-06
2
Flare ignition and snuffing packages
C-VX-07
2
Insulation
C-XX-01
1
Painting
C-XX-02
1
Fire Protection insulation
C-XX-03
1
Life rafts
C-YX-01
1
Life boat and cradles
C-YX-02
4
Carbon dioxide deluge system
C-YX-03
2
Water deluge system
C-YX-04
1
Fire water monitor
C-YX-05
1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Type of equipment
03
Check List reference
Nb of sheet
Hose reel
C-YX-06
1
Hydrants, cabinets, Fireman's equipment
cabinets
C-YX-07
2
Portable Fire-Fighting equipment
C-YX-08
1+
Survival equipment (life jackets/buoys)
C-YX-09
1+
First aid equipment
C-YX-10
1
Multi discipline Package Check List
C-ZX-01
4
+ = continuation sheet as applicable.
7.2.2 Procedures
7.2.2.1 General case
CONTRACTOR will carry out equipment checks, and fill-in relevant Check Lists as per the rules
given in chapter 3, paragraph 3.3.3, except in the following cases, where specific rules apply.
7.2.2.2 Exceptions
a) In order to limit the amount of precommissioning support documentation, the following Check
Lists: C-YX-08 “Portable Fire-Fighting Equipment” C-YX-09 “Life jackets - Life buoys” shall
be processed as follows:
• The Check List will be used as a front sheet and as a procedure, the equipment subject to
checks being listed by tag numbers on the specific Continuation Sheet also referenced
C-YX-08/09.
• The tags listing will be done on a sub-system basis.
• Signatures and other required information will be reported, for each piece of equipment,
on the Continuation Sheet(s).
b) It must be clear that for some type of equipment several Check Lists shall be completed:
For example, in the case of a gas turbine, the following Check Lists shall be completed:
• C-HX-08
Gas turbines air inlet filter
• C-KX-05
Gas turbine driver
• C-LX-02
Pipework
• C-LX-03
Turbine exhaust
• C-VX-04
Lube oil Package
Are also possibly part of a gas turbine package precommissioning checks (if the
corresponding equipment is installed) of:
• C-HX-01
Strainer-Filter
• C-EX-01/02/05
Exchangers
• Etc.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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7.2.2.3 Case of C-LX-02, C-XX-01 and C-XX-02
Each of the following Check Lists:
• C-LX-02
Pipework
• C-XX-01
Insulation
• C-XX-02
Painting
shall be applicable to a whole subsystem, with describing and listing all the lines with PI&D’s
identification. When the lines are grouped by Test Pack (refer chapter TEST PACK Dossier),
several sheets should be issued with grouping the lines per TEST PACK, CLX02 will be then
replaced by CLX02A&B.
7.2.2.4 Case of C-LX-01, C-LX-02A and C-LX-02B
When the lines are grouped by Test Pack, the following Check Lists will be used:
•
C-LX-01 Test Pack Index
•
C-LX-02A Pipework before tests
•
C-LX-02B Pipework after tests
The NDT clearance will be checked prior Test Pack activities ,the C-LX-01 will be then filled.
The Certifying Authority and COMPANY Engineer shall verify that the works have been
satisfactorily completed.
7.2.2.5 Case of C-CX-03
This sheet is to be used as a certificate and aims to :
-
formalise the final closure with the final checks (internal, coating, gasket, preservation,
cleanliness, …)
-
group at the same time all involved people (CONTRACTOR, Inspection, Operation,
Commissioning) according to Vessel Final Closure Procedure
-
optimise the closure and avoid re-opening.
The final closure of the vessel is a part of the Pre-Commissioning scope. The Precommissioning CONTRACTOR shall manage this activity and organise the final closure with
relevant persons. If the final closure is postponed during the Commissioning phase,
CONTRACTOR remain responsible accordingly.
This activity shall be noticed according to procedure.
Once the Vessel Final Closure sheet is issued and signed by different parties, the vessel must
not be re-open without COMPANY approval.
7.2.2.6 Case of C-ZX-01
Although part of the Mechanical Precommissioning Procedure the following Check List:
• C-ZX-01
Packages
is the support document of a multi-discipline task.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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For all packages which have been test-run at the MANUFACTURER and which are listed as
such in the contract, C-ZX-01 packages general Check Lists will be filled instead of the specific
equipment Check Lists:
• Immediately after package installation, all anomalies being immediately reported to
COMPANY
• Prior to the Ready For Commissioning notice.
7.2.3 Check Lists master forms
Refer to Appendix 8.
7.3 Precommissioning tests
7.3.1 Test Sheets Index
Type of equipment
Test Sheet reference
General purpose
T-MX-00
Vessels and tanks
T-MX-01
Heat exchanger
T-MX-02
Pipework pressure test
T-MX-03
Pipework Chemical Cleaning / Pickling
T-MX-04
Pipework Flushing/ Cleaning
T-MX-05
Valve pressure test
T-MX-06
Machinery alignment
T-MX-08
Ductwork leakage test
T-MX-09
Lifeboats and cradles
T-MX-10
Runaway beams
T-MX-11
Platform crane
T-MX-12
Pad eyes
T-MX-13
Ductwork leakage test index
T-MX-24
Gross leak test
T-MX-25
7.3.2 Test procedures
7.3.2.1 Vessels and Tanks - Test Sheet T-MX-01
VENDOR supplied Vessels and Tanks will normally have been pressure tested at the VENDOR
works as part of the acceptance tests and shall only require retest on site if they have been
damaged in transit or on site, and subsequent repairs have been carried out. However, without
exception they shall be internally inspected on site, prior to being Pressure Tested. The decision
to carry out the Pressure Testing will be made by the COMPANY Engineer.
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The testing of Vessels and Tanks will be carried out in accordance with the technical
requirements of the Project Specifications.
The CONTRACTOR when required to pressure test a Vessel or Tank shall complete Test Sheet
T-MX-01. If the final location of the Vessel/Tank is different from the design location, it is the
CONTRACTOR's responsibility to ensure that the Vessel/Tank supporting steel work or
foundations, are adequately designed for the total weight of the Vessel/Tank completely filled
with water.
The CONTRACTOR will inform witnessing Parties, i.e. COMPANY Engineer and/or Certifying
Authority when the Test is ready to take place. Should the Test fail, it is the CONTRACTOR's
responsibility to repeat the Test until the COMPANY Engineer and/or the Certifying Authority
accepts that the Test Requirements are satisfied.
The CONTRACTOR shall be responsible for obtaining the necessary signatures on Test Sheet
T-MX-01.
After successful completion of the test the CONTRACTOR shall be responsible for the draining,
drying, preserving and where necessary, the reinstatement of the vessel into its location.
The CONTRACTOR must at all times, have all relevant documentation available for review by
the witnesses. Upon completion, the original of the Vessel Test Sheet T-MX-01 will be issued by
the CONTRACTOR and shall form part of the Precommissioning Dossier.
7.3.2.2 Heat Exchangers - Test Sheet T-MX-02
VENDOR Supplied Heat Exchangers will normally have been pressure tested at the VENDOR
works as part of the acceptance tests. They shall only require retest on site if they have been
damaged in transit or on site, and subsequent repairs have been carried out. The decision to
carry out the Pressure Testing will be made by the COMPANY Engineer.
The testing of Heat Exchangers will be made in accordance with the technical requirements of
the project specifications.
The CONTRACTOR when required to pressure test a Heat Exchanger shall complete the Test
Sheet.
If the final location of the Heat Exchanger is different from the design location, it is the
CONTRACTOR's responsibility to ensure that the Heat Exchanger supporting steel work or
foundations, are suitable for the total weight of the Heat Exchanger completely filled with water.
The CONTRACTOR will inform the witnessing Parties when the Test is ready to take place.
Should the Test fail, it is the CONTRACTOR's responsibility to repeat the Test until the
COMPANY Engineer and/or the Certifying Authority accepts that the Test Requirements are
satisfied.
The CONTRACTOR shall be responsible for obtaining the necessary signatures on Test Sheet
T-MX-02.
After successful completion of the test the CONTRACTOR shall be responsible for the draining,
drying, preserving and where necessary, the reinstatement of the Heat Exchanger into its
location.
The CONTRACTOR must at all times, have all relevant documentation available for review by
the witnesses. Upon completion, the originals of the Heat Exchanger Test Sheet T-MX-02 will
be issued by the CONTRACTOR and shall form part of the Precommissioning Dossier.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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7.3.2.3 Pipework Pressure Test - Test Sheet T-MX-03
The pressure test shall be in accordance with the project specification for Piping Pressure
Testing.
The amount of Pressure Testing of piping for each system shall take as many tests as is
considered necessary in order to verify the integrity of all pipework.
It is the CONTRACTOR's responsibility to carry out and complete all work required for the
Pressure Testing, to the satisfaction of the COMPANY and the Certifying Authority.
The CONTRACTOR shall monitor all Pressure Tests by a temperature/pressure recorder and
pressure gauge which shall be calibrated before each test or at Certifying Authority's request.
The CONTRACTOR shall verify to the satisfaction of the COMPANY that the Test Pressure be
between 50 and 80 percent of the instrument range.
The CONTRACTOR shall, when ready to carry out a Pressure Test, complete the Test Sheet
T-MX-03 excluding the Test Results section.
The organisation of pipework pressure test shall be as follows for each test:
• Each pressure test shall have a test number.
• CONTRACTOR shall prepare and send a pressure test notice to all parties concerned by
the witnessing of the test, with the following documents attached:
(1) Coloured marked isometrics and P&IDs. The following colour codes shall be used:
- Blue: lines to be tested
- Red: test limits
- Green: items to be removed prior to the test
- Orange: blinds to be installed numbered from 1 to n
- Yellow: temporary installations (supports, piping, etc.).
(2) Inspection clearance certificate indicating that all Inspections Checks and Tests have
been carried out on the piping to be tested and that they are satisfactory.
(3) Acceptance certificate for calibration of instruments that will be used to assess the
pressure test.
• CONTRACTOR shall keep a record of blinds installed. These blinds shall always have a
tag and a visible handle painted red.
• CONTRACTOR shall carry out the test in the presence of the witnesses, COMPANY
Engineer and Certifying Authority. Test acceptance will be decided by the Certifying
Authority and/or the COMPANY representative.
• After successful test completion, the CONTRACTOR shall re-instate the lines
(re-installation of removed items, removal of temporary blinds and repositioning of
permanent spectacle blinds) and carry out the necessary works to reach the preservation
status defined in the specifications. He shall then obtain the relevant approval signatures
on the Test Sheet T-MX-03 and the recorder chart sheet.
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• The CONTRACTOR shall file in the Precommissioning dossier or in the TEST PACK
Dossier if existing (refer chapter TEST PACK Dossier) and for each test the following
documents:
- Form T-MX-03
- Set of coloured isometrics
- The original recorder chart.
• The TEST PACK number shall be referenced. Whenever a test covers pipes located in
different subsystems the above set of documents will be filed in the subsystem that will be
first ready for commissioning. In the other subsystem(s) the form T-MX-03 with the
relevant pipe numbers lists will be filed, and as remarks will be indicated:
-
The test number and date
-
The subsystem where the documents are filed.
• The CONTRACTOR shall constitute a Test dossier where all pressure tests documents
will be filed. The CONTRACTOR shall maintain a set of marked-up P&IDs to show the
status of lines tested, and a status of blinds installed and removed. Above documents filed
by the CONTRACTOR shall be maintained available for review by the Local Authorities,
the COMPANY, and the Certifying Authority.
7.3.2.4 Chemical Cleaning / Pickling of Pipework - Test Sheet T-MX-04
If applicable, the lines shall be Chemical cleaned (or pickled) in accordance with the
specification detailed in Appendix 1.
The CONTRACTOR after preparing a part of whole system for Chemichal cleaning/ pickling
shall complete the Test Sheet T-MX-04 “Pipework Chemical Cleaning/ Pickling”.
The CONTRACTOR shall complete all data on Test Sheet T-MX-04 for Chemical Cleaning/
Pickling of Pipework, excluding the Test Results Section. On completion of the above data, the
CONTRACTOR shall sign and date the form and submit it to the COMPANY, for permission for
Chemical Cleaning/ Pickling.
When the COMPANY Engineer has signed the Test Sheet for permission for Chemical
Cleaning/ Pickling, the CONTRACTOR shall carry out; the COMPANY Engineer will witness the
Chemical Cleaning/ Pickling.
Based on the same principle than the TMX-03, the sheets may be filed either in the
Precommissioning Dossier or in the TEST PACK Dossier, if existing.
7.3.2.5 Pipework Flushing/ Cleaning - Test Sheet T-MX-05
Prior to Pressure testing the lines shall be cleaned in accordance with either the specification for
Cleaning and Flushing of Process and Utility Systems or the specification for Cleaning, Testing
and Flushing of Hydraulic Pipework as applicable. (Appendix 1)
The CONTRACTOR shall perform the Flushing/Cleaning of pipework as construction proceeds
thus avoiding important dismantling and re-assembly works. Flushing/Cleaning operations shall
be carried out frequently outside normal construction working hours.
Commissioning will witness all pipework flushing/Cleaning operations.
Organisation of flushing/Cleaning operations shall be as follows:
• Each flushing/Cleaning operation shall have a reference number.
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• The CONTRACTOR shall prepare the flushing/Cleaning of pipework Test Sheet T-MX-05
(one Test Sheet for each flushing/Cleaning operation).
• The CONTRACTOR shall prepare a sketch of the network to be cleaned (P&IDs will be
used for this purpose). The following colour code shall be used:
- Blue: lines to be flushed
- Green: items to be removed
- Red: flanges to be disconnected
- Orange: items to be isolated.
• The CONTRACTOR shall submit the Test Sheet and sketch to the Commissioning for
information and comments.
• The CONTRACTOR shall carry out the flushing/Cleaning operations according to the
flushing/Cleaning specification given in Appendix 9, in presence of the Commissioning
representative who will decide when the cleaning operation is satisfactorily completed.
• The CONTRACTOR shall re-instate the lines and carry out piping preservation works.
Once completed he shall obtain the approval signature of the Commissioning Engineer.
• The CONTRACTOR shall maintain a set of marked-up P&IDs to show the status of
flushed lines.
• Approved pipework flushing/Cleaning Test Sheets T-MX-05 shall be filed in the
Precommissioning dossier or in the TEST PACK dossier according to the management of
the TMX-03 and TMX-04.
7.3.2.6 Pressure testing of valves - Test Sheet T-MX-06
Valves will normally have been pressure tested at the VENDOR works as part of the
acceptance tests. They shall only require to be pressure tested on site if they have been
disassembled, for any reason. The decision to carry out the pressure testing of valves will be
made by the COMPANY Engineer.
The testing of valves shall be made in accordance with the Technical Specification for valves.
However, as the method of test will vary for valve type, size and service, the COMPANY
Engineer will inform the CONTRACTOR of his requirements for the test.
Where warranty of the valve is concerned the valve MANUFACTURER may need to be involved
in the rework and pressure testing. The CONTRACTOR shall inform the COMPANY Engineer
when a problem develops. The COMPANY will liase with the MANUFACTURER and request his
presence.
The CONTRACTOR, if required to Pressure Test a valve shall complete Test Sheet T-MX-06
with the exception of the Test Results section.
The CONTRACTOR will inform the COMPANY Engineer and the Certifying Authority when the
test is ready to take place. Should the test fail the CONTRACTOR will be responsible for
repeating the test until the Certifying Authority and the COMPANY Engineer are satisfied.
The CONTRACTOR shall carry out the Pressure Test and shall complete the Test Results
section of Test Sheet T-MX-06.
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The CONTRACTOR shall be responsible for obtaining the necessary signatures on the Test
Sheet T-MX-06 from the witnesses.
After completion of the test the CONTRACTOR shall be responsible for, if possible, the
immediate reinstatement of the valve into the line, or, if not, he shall suitably treat with
preservative, blank off and place the valve in a clean, dry storage area.
The CONTRACTOR must at all times, have all relevant documentation available for review by
the COMPANY Engineer. On completion the originals of the Valve Test Sheet T-MX-06 will be
filed in the Precommissioning dossier of the subsystem.
7.3.2.7 Machinery alignment - Test Sheet T-MX-08
The machinery alignment will be made in accordance with the requirements as detailed in the
project specifications.
Major items of Rotating Equipment e.g. Turbines, Compressors, Pumps, will have alignment
procedures and applicable tolerances by the MANUFACTURER, to which the CONTRACTOR
shall adhere. In those instances, alignment adjustments will normally be made in the presence
of or under the direction of the MANUFACTURER's Engineer.
In order to permit alignment to be carried out, the CONTRACTOR shall be responsible for the
removal and replacement of any work, e.g. coupling guards and couplings.
Where the MANUFACTURER has not specified specific procedures or on minor items of
rotating equipment, the tolerances stated by the coupling MANUFACTURER or the figures
quoted below shall be used, whichever are the less.
It shall be the CONTRACTOR's responsibility to ensure that the work site is maintained in a
clear condition, especially when equipment is being worked on, that all machine nozzles are
protected from the ingress of foreign matter, and exposed machinery surfaces are treated with
preservative. If for any reason the COMPANY Engineer has reason to doubt the internal
integrity of a rotating machine due to on site work practices, it will be opened for inspection.
The CONTRACTOR shall complete Test Sheet T-MX-08. The sheet is designed to record all
readings taken for one specific coupling on each item of equipment as indicated.
Normally, the alignment for the three conditions listed below, shall be recorded on three
separate sheets for each coupling:
• Base Plate Holding Down Bolts-Loose Piping Flange Bolts-Loose
• Base Plate Holding Down Bolts-Tight, Piping Flange Bolts-Loose
• Alignment - Driven Machine, Base Plate Holding Down Bolts-Tight, Piping Flange BoltsTight.
Readings will in every instance be witnessed by a Commissioning Engineer, however, the
acceptance signatures will not be given until satisfactory alignment conditions are met.
Where satisfactory machine alignment is achieved above, but subsequently is changed, for
example, due to incorrectly installed or modified pipework, the CONTRACTOR shall repeat the
machine alignment to bring it back to a satisfactory condition. The original Test Sheet will be
rejected and replaced by the new sheets witnessed and signed by the COMPANY Engineer.
The following guidelines should be used for the procedure and tolerances whilst making an
alignment, if not quoted by the equipment MANUFACTURER.
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Machine Conditions:
• Coupling Hub Runout
Prior to checking alignment the Coupling Hub Runout must be checked by mounting the
magnetic base of the dial indicator on each hub in turn and placing the dial indicators
against the coupling periphery and face, keeping the hub on which the magnetic base is
mounted and rotating the hub under the dial indicator.
• Tolerances
- Coupling Periphery - Roundness
Maximum 0.125 mm
- Coupling Face - Squareness
Maximum 0.050 mm
a) Alignment, base plate holding down bolts-loose piping flange bolts-loose
To be carried out by rotating both the driver and driven shafts together. If this is not possible
the alignment is to be made by mounting the magnetic base of the dial indicators rigidly to
the most easily rotated machine shaft, and rotating these around the stationary shaft and
hub. Readings to be taken at 0° (dial indicators zero), 90°, 180° and 270° positions.
Where there is coupling hub "runout" on the hub being checked, the position of maximum
runout should be placed across the 90° - 270° position.
Driven machine suction and discharge pipework is to be supported and no load imposed on
the machine nozzles. Parallelism reading may be taken with an inside micrometer of gauges.
• Tolerances
- Coupling Periphery Alignment
Maximum 0.125 mm
- Coupling Face Parallelism
Maximum 0.050 mm.
b) Alignment, Base Plate Holding Down Bolts-Tight Piping Flange Bolts-Loose
The alignment shall be made as for condition "A". The readings shall be taken and recorded
before and after tightening the holding down bolts should not change by more than 0.025 mm
in any direction. The alignment tolerance will remain the same.
c) Alignment, Base Plate Holding Down Bolts-Tight Piping Flange Bolts-Tight
The alignment shall be made as for condition "A". The readings shall be taken and recorded
before and after tightening the suction and discharge flanges to the machine should not
change by more than 0.025 mm in any direction. The final alignment should remain within the
specified tolerance.
If readings are outside the permitted tolerances, it will be at the discretion of the COMPANY
and Commissioning Engineer to decide and inform the CONTRACTOR if they are to be
considered acceptable.
On completion of the machine alignment and after an uncoupled motor run the
CONTRACTOR shall re-check the alignment and subsequently replace the coupling.
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The CONTRACTOR must at all times, have all relevant documentation available for review
by the COMPANY Engineer. On completion, the originals of the Machinery Alignment Test
Sheet T-MX-08 will be issued by the CONTRACTOR and shall form part of the
Precommissioning Dossier of the subsystem.
7.3.2.8 Ductwork leakage test - Test Sheet T-MX-09
In carrying out this procedure the following specifications shall apply:
• HVAC General Specification, HVAC Ductwork/Fabrication, Installation
The CONTRACTOR shall supply the test equipment and all ancillary equipment and fittings
required to carry out the leakage test, and shall perform the leakage tests to the satisfaction of
the signatories on the Test Sheet T-MX-09. The CONTRACTOR shall also maintain the
ductwork leakage Test Index, Test Sheet T-MX-24.
The test rig shall be capable of testing the ductwork system up to a test pressure of 2.500 N/m2
and shall include:
• Variable speed fan to allow a range of test pressures to be applied
• Pressure gauge to indicate the test pressure
• Inclined manometer to measure leakage.
Note: The accuracy of the pressure gauge shall be within ± 10% of the test parameters.
All electrical test equipment shall be rated for use on the construction site power system.
All test equipment will be inspected before commencement of testing.
The CONTRACTOR shall ensure that the sections of ducting to be tested for Air Leakage shall
be sealed as follows:
• Main ducts sealed off at flanges by blanking plates
• Small branch ducts sealing with polythene sheet is acceptable.
The CONTRACTOR shall ensure that sealants have cured before the commencement of
testing.
Before testing, the CONTRACTOR shall complete all data required on the Test Sheet for
Ductwork Leakage T-MX-09 excluding the Test Results section.
When Test Sheet T-MX-09 has been prepared and preparation work completed CONTRACTOR
shall perform the Leakage Test.
The CONTRACTOR shall adjust the test apparatus until the required static pressure is
achieved. The pressure shall be maintained for fifteen minutes. After fifteen minutes the test
pressure shall be reduced to atmospheric after which it will be immediately re-applied.
The CONTRACTOR shall complete all the remaining Test data requirements on Test Sheet
T-MX-09 and shall sign and date the completed Test Sheet.
If at any time during the test the permitted leakage rate is exceeded then the CONTRACTOR
shall seal the leaks and carry out a re-test. The CONTRACTOR shall re-test the ductwork as
many times as necessary.
The CONTRACTOR shall re-instate the ducting and indicate the results on the Test Sheet
T-MX-09.
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The CONTRACTOR shall obtain the required signatures on the Test Sheet to clear the test.
The originals of the Test Sheet T-MX-09 shall be filed in the Precommissioning Dossier of the
subsystem.
7.3.2.9 Lifeboats and Cradles - Test Sheet T-MX-10
The purpose of this procedure is to define the requirement for the life boat and cradle system
before load out. The testing is to be completed using a load beam on which water bags can be
suspended. The testing is not to be carried out using the boat. This procedure assumes there is
sufficient height to carry out the load tests in the construction configuration. If doubtful the
COMPANY Engineer will decide whether the Onshore testing is viable.
Before commencing load testing the CONTRACTOR shall complete the following:
• Erection of the lifeboat davits on to the structure in accordance with design drawings and
specifications
• Erection of all access platforms, ladder, guard-rails and ancillary equipment in accordance
with the VENDOR drawings and specifications
• Reeving of the wire falls onto the which and davit blocks in accordance with VENDOR
drawings
• Completion of the electrical installation such that with the provision of temporary power
the falls can be raised from the local stop/start station.
The CONTRACTOR shall, prior to any load testing supply to the COMPANY Engineer, a record
of satisfactory NDT clearance for a welded components associated with the lifeboat structure.
The CONTRATOR in the case of the electrical equipment, should ensure that all electrical
Check Lists and Test Sheets are completed prior to energisation and operation. The
energisation and operation will then become the responsibility of the COMPANY Commissioning
Engineer.
The CONTRACTOR shall ensure that all equipment used for load testing i.e shackles, slings,
etc., are covered by current certification.
The Test Load being 220% x safe working load.
The CONTRACTOR shall inform the COMPANY Engineer when the test is ready to take place.
The COMPANY Engineer will in turn notify the Certifying Authority, in this case the Department
of Transport, and they will witness the test.
The CONTRACTOR shall complete Test Sheet T-MX-10. He shall obtain the necessary
signatures from the COMPANY Engineer and the Certificate Authority.
After completion of testing, the COMPANY shall specify the requirement for further specific NDT
on the structure. The CONTRACTOR shall complete this work and return the documentation of
the COMPANY.
The CONTRACTOR must have at all times all relevant documentation available for review by
the COMPANY Engineer. On completion the originals of the Test Sheet T-MX-10 will be issued
by the CONTRACTOR to the COMPANY.
7.3.2.10 Runaway Beams - Test Sheet T-MX-11; Padeyes - Test Sheet T-MX-13
The CONTRACTOR shall, prior to any load testing, supply to the COMPANY Engineer a record
of satisfactory NDT clearance for all welded components associated with the lifting structure.
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The NDT will normally comprise the MPI or UT of all padeyes, supports welded to beams, beam
joints and specific welds on manufactured beams.
The load testing will be carried out to normal statutory requirements, using certified weights.
However, in certain circumstances a certified load cell may be used. This will be at the
discretion of the COMPANY Engineer and the Certifying Authority.
The CONTRACTOR when required to load test equipment shall complete Test Sheet T-MX-11
or T-MX-13. He should complete the sheet and complete the sketch showing the weight
positions and deflection measuring points.
The CONTRACTOR will inform the COMPANY Engineer and the certifying Authority when the
Test is ready to take place and they will witness the test. Should the test fail, it is the
CONTRACTOR's responsibility to repeat the Test until the COMPANY Engineer accepts that
the Test Requirements are satisfied.
It is the CONTRACTOR's responsibility to obtain the necessary signatures on Test Sheet
T-MX-11 or T-MX-13 from the COMPANY Engineer and the certifying Authority.
On completion of the testing the COMPANY shall specify the requirement for further specific
NDT on the structure. The CONTRACTOR shall complete this work and return the
documentation to the COMPANY.
The CONTRACTOR must at all times, have all relevant documentation available for review by
the COMPANY Engineer. On completion, the originals of the Load Test Sheets T-MX-11 or
T-MX-13 will be issued by the CONTRACTOR to the COMPANY.
This shall form part of the pre-Commissioning Ready for Commissioning Dossier.
7.3.2.11 Platform Crane - Test Sheet T-MX-12
The purpose of this procedure is to outline the test equipment required for the Platform Crane
before load out.
Load certification and functional testing shall not be part of the pre-commissioning scope of
work.
The CONTRACTOR shall complete the following:
• Erection of the complete crane on its pedestal
• All access platforming
• Reeving of all wire ropes
• Supply of electrical power and instrument air
• All hydraulic circuits
• All instrumentation.
The CONTRACTOR shall provide either certified test weights or water bags to enable all test to
be carried out.
The CONTRACTOR shall supply all suitable slings and shackles for handling the test weights or
water bags, and in the case of test weights, a suitable holding frame.
The CONTRACTOR shall provide instruments, tools, etc; to enable the load testing to be carried
out. This shall include but will not be limited to the following items:
• 1-20 m long chains for measuring hook speeds
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• 1-100 m measuring tape
• Digital thermometers having range 0-100°C
• Ammeters with range 0-300-1500 Amps
• Pressure gauges having range 0-400 bar complete with 10 m flexible pressure hoses and
adapters suitable for measuring hydraulic oil pressure
• Hand held radios for communication with crane driver
• Specific VENDOR tool kit
• Mobile crane suitable for handling test weights.
The CONTRACTOR shall provide degreasing fluid and lubricants. He must verify the exact
requirements with the Crane VENDOR.
All lubricates shall be in accordance with the VENDOR'S lubrication schedule.
The CONTRACTOR shall be responsible for ensuring that safety precautions are observed at
all times during testing. The minimum requirements are the following:
• Notice boards sited in proximity of crane to warn of testing
• Crane test area to be cleared and marked out of bounds during load tests
• Electrical insulation resistance checks to be carried out before and after testing.
7.3.2.12 Ductwork leakage test index - Test Sheet T-MX-24
The ductwork leakage test index is an index to record completion of leakage tests by
subsystem.
The CONTRACTOR shall complete the Test Sheet Ductwork
T-MX-24 and retain the sheet until all tests for the system are completed.
Leakage
Index
The CONTRACTOR shall complete the test number, the module, the section of duct tested, the
drawing number and the test date.
The index will form part of the ductwork acceptance documentation and on completion the
original shall be issued by the CONTRACTOR and filed in the Precommissioning/Dossier of the
subsystem.
7.3.2.13 Gross Leak Test - Test Sheet T-M-25
A gross air leak test shall be carried out on each sub-system at 7 barg (or below if the
maximum operating pressure of the sub-system is lower) to confirm the integrity of joints,
gaskets and packing. The CONTRACTOR shall carry out all the work required for gross leak
testing to the satisfaction of the COMPANY.
Gross leak testing shall be carried out by visual inspection and test pressures measured by
pressure gauges which shall be calibrated before each test. The test pressure shall be between
50% and 80% of the pressure gauge range.
Each gross leak test shall be verified by the CONTRACTOR and the COMPANY by completion
of Test Sheet T-MX-25.
• After successful test completion, the CONTRACTOR shall re-instate the lines (reinstallation of removed items, removal of temporary blinds and repositioning of permanent
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spectacle blinds) and carry out the necessary works to reach the preservation status
defined in the specifications.
• The CONTRACTOR shall constitute a Test dossier where all pressure test documents will
be filed. The CONTRACTOR shall maintain a set of marked-up P&ID's to show the status
of lines tested, and a status of blinds installed and removed. Above documents filed by the
CONTRACTOR shall be maintained available for review by the Local Authorities, the
COMPANY, and the Certifying Authority.
7.3.3 TEST PACK Dossiers
The Sub-system breakdown generally does not match with the breakdown to be used by the
CONSTRUCTION to group lines and to carry out Flushing, hydrotesting, etc…..
In order to facilitate the schedule of the CONSTRUCTION work, dedicated dossiers called
TEST PACK dossiers may be created without respecting the sub-system breakdown. This
management is acceptable under particular conditions, but not limited to :
-
All the TEST PACK created shall be referenced with a sub-system.
-
As far as possible, a TEST PACK must not be shared by several sub-systems.
-
Bridging document must be used in order to highlight the link between the TEST
PACK dossiers and the sub-systems
-
All the lines defined in the line list (with PI&D identification) shall be classified in a
TESP PACK and in a Sub-system
-
The filing of original documents (coloured ISO, coloured PI&D, record bar chart,
datasheet, etc..) shall be clearly defined. A principle is proposed below.
-
Control procedures and checks carried out during the installation until the reinstatement shall be issued to COMPANY approval.
Furthermore, the schedule of the TEST PACK work shall be led by the Sub-system priority as
defined in the Commissioning schedule.
TEST PACK Dossier Content :
The TEST PACK dossier shall be referenced by a unic number and should group :
-
original coloured isometrics with battery limit and temporary (isolation, filling point,
drain, vent, ..)
-
original coloured PI&D with battery limit and temporary (isolation, filling point, drain,
vent, ..)
-
QA/QC documentation and certification
-
list of the line with PI&D identification
-
reference of the Sub-system attached
-
original data records and bar chart (pressure, temperature, …)
-
OPERCOM sheets, as per CLX-01,CLX-02A, CLX-02B, TMX-03, TMX-04 & TMX-05.
Precommissioning Dossier Content (piping part) :
-
list of TEST PACKS and attached lines with PID’s identification, including status par
lines.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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STATUS INDEX (lines & vessels & equipment)
-
OPERCOM INDEX sheet CLX-01
-
OPERCOM checks sheet (CLX-02, CXX-02, CCX-03, …)
-
03
OPERCOM summary sheet, listing sequential activity from the fabrication until reinstatement and final checks according to procedure.
7.3.4 Test Sheets master forms
Refer to Appendix 9.
8. Sub-sea precommissioning
8.1 Introduction
Sub-sea equipment is usually known as two specific parts, the Subsea Production Systems
(SPS) and the Umbilical and Flowlines (UFL). The SPS equipment will usually include the
following:
• Production manifolds including Sub-sea Control Modules (SCM) and Flow meters, if
existing. These will include the chemical and service fluids distribution systems.
• Production Xmas trees including SCM, Insert choke valves and sensors.
• Injection Xmas trees including SCM, Insert choke valves and all sensors.
• Production and injection control system, which includes the Sub-sea Control Unit, the
Sub-sea Power and Communications Unit, the sub-sea control stations and the Sub-sea
Hydraulic Power Unit.
• Sub-sea connectors for control umbilical connections at the manifolds and UDBs
• Umbilical Termination Heads
• Well jumpers including the flying leads for connection between the production manifolds
and Xmas trees
• Retrievable sub-sea instruments, chokes and flow meters.
The UFL equipment will usually include the following:
• Flexible and/or rigid flowline systems
• Flexible and/or rigid riser system
• Control umbilicals both dynamic and static sections including distribution boxes where no
manifold issued
• Riser and umbilical hang-off system at topsides termination
• Umbilical Distribution Boxes. These will include the chemical and service fluids distribution
systems.
The pre-commissioning of sub-sea equipment takes place at various locations. For the SPS
(wet) equipment the pre-commissioning location is firstly at the VENDORS premises and
secondly onboard the installation vessel (drill ship or rig). For the SPS supplied Sub-sea control
system which includes the HPU, there will also be pre-commissioning (and commissioning) at
the topsides construction yard prior to sail away.
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For the UFL equipment the first location is at the SUPPLIERS premises, secondly onboard the
installation vessel where there are verification checks to be performed, thirdly there are the final
precommissioning activities at the offshore location after installation.
8.2 Pre-commissioning check records
8.2.1 Check Lists Index
Type of equipment/Checks
Vessels and tanks
Equipment skid
Sub-sea Xmas tree
Sub-sea production manifold
Sub-sea control module
Miscellaneous sub-sea equipment
Sub-sea connection/jumper assembly
Umbilical
Xmas tree block
Lifting lugs
Sub-sea structures
Valves
Instrument installation and calibration
Safety relief valve
Instrument panel
Junction box
Sub-sea Xmas tree valve actuator
Sensor assembly
Sub-sea control system
ROV Panel
Sub-sea flow meter
Piping flushing/Cleaning
Bolt tensioning and torqueing
Check List reference
C-CX-01 and T-MX-01
C-SX-01
C-SX-03
C-SX-04
C-SX-05
C-SX-06
C-SX-07
C-SX-08
C-SX-09
T-MX-13
C-SX-10
T-MX-06, T-JX-02
C-JX-23
T-JX-04 and C-JX-00
T-JX-03 and C-JX-21
C-JX-30
C-PX-31
C-SX-11
C-SX-14
C-SX-15
C-SX-17
C-SX-18
T-MX-05
T-SX-02
Piping completion status
T-MX-03, T-MX-04,
T-MX-05, T-MX-06
C-LX-02
Pigging operations
ROV intervention system
T-SX-16
C-SX-06
8.2.2 Procedures
8.2.2.1 General case
CONTRACTOR will carry out equipment checks, and fill-in relevant Check Lists as per the rules
given in chapter 3, paragraph 3.3.3.
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Attention must be given to the following explanation of the various pre-commissioning activities
required and the project management should appoint the relevant interface co-ordinators
necessary to manage the work.
For all SPS equipment there will be extensive Factory Acceptance Testing (FAT) at the
VENDORS premises. For the SPS control system including the SCU, the SPCU and the HPU
there will be an extended FAT (EFAT) which will integrate the control system with the SPS wet
systems and the topsides distributed control system. During this EFAT the complete control
system will be tested simulating each sub-sea well and Xmas tree and operating all simulated
instrumentation and valves, including the relevant choke valve. The Project will define the
personnel requirements for SUPPLIERS and sub SUPPLIERS as necessary.
Also for the SPS equipment the extensive FAT testing will include the necessary Integration
tests, Stack up tests and shallow water tests which will include the Lower Riser Package and
the Emergency Disconnect Package (LRP and EDP). These integration and stack up tests are
not considered part of the pre-commissioning activities but are essential tests and are intended
to prove the sub-sea system can be installed without problems, retrieved without problems and
ensure the overall functionality. Necessary assistance from external group for this testing will be
required. This may include the ROV, ROV crew, tooling and interfaces, dummy sections of
umbilicals etc. All testing shall be approved by COMPANY.
General Specification document number GS EP SPS 001 (chapter 10) defines all SUPPLIER
testing requirements. The figure below gives an overview of the testing necessary:
Commissioning of production and control system
Integration
testing
Installation
Testing
Installation
Testing
Integration
testing
Integration
testing
EFAT
HFT
HFT
SWT
FAT
FAT
SCU/SPCU
HPU
FAT
Xmas trees
FAT
Control SCM
FAT
FAT
FAT
FAT
Manifolds
Tooling
System
Umbilicals &
Flow Lines
Structures
FAT
Factory Acceptance Test
EFAT
Extended Factory Acceptance Testing
HFT
Equipment Hook-Up and Function Test. Onshore prior to shipment or
offshore.
Integration Test
All relevant component parts of the system as illustrated above are
connected and tested as an operational entity.
SWT
Shallow Water Test
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SCU
Sub-sea Control Unit
SPCU
Sub-sea Power and Communications Unit
HPU
Hydraulic Power Unit
03
The SPS CONTRACTOR shall be responsible for all above testing and shall provide interface
co-ordination with other CONTRACTORS and sub-CONTRACTORS as necessary. This shall
be stated in the applicable contract documents.
FAT
Factory Acceptance Test
EFAT
Extended Factory Acceptance Testing
HFT
Equipment Hook-Up and Function Test. Onshore prior to shipment or
offshore.
Integration Test
All relevant component parts of the system as illustrated above are
connected and tested as an operational entity.
SWT
Shallow Water Test
SCU
Sub-sea Control Unit
SPCU
Sub-sea Power and Communications Unit
HPU
Hydraulic Power Unit
The SPS CONTRACTOR shall be responsible for all above testing and shall provide interface
co-ordination with other CONTRACTORS and sub-CONTRACTORS as necessary. This shall
be stated in the applicable contract documents.
8.2.2.2 SPS Pre-commissioning
All pre-commissioning checks and tests as defined on the check sheets in this specification are
to be carried out:
• At the VENDORS premises. As illustrated above. This includes the FAT, EFAT,
Integration tests, SWT and in cases a Deep Water Test. The sub-sea tooling testing will
also be carried out during these tests. This is an installation activity but is critical to Precommissioning and commissioning. All ROV intervention tools will be function tested.
• At the inshore site (construction yard) for the sub-sea control system including the subsea HPU.
• At the VENDORS premises after delivery.
• Onboard the installation vessel prior to over-boarding and sub-sea installation.
8.2.2.3 UFL pre-commissioning
All pre-commissioning checks and tests as defined on the check sheets in this specification are
to be carried out:
• At the SUPPLIERS premises.
• Onboard the installation vessel prior to overboarding and sub-sea installation. This shall
be a check only that the UFL equipment has not been damaged and that the preservation
measures taken, prior to marine transportation are still in place. In the event that the
preservation measures have been negated then adequate steps shall be taken to reprepare the UFL equipment prior to overboarding.
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• During sub-sea installation. The CONTRACTOR shall have prepared for COMPANY
approval a matrix of applicable tests during/after installation and connections sub-sea.
This matrix will take into account the restrictions on the various tests due to connection to
the Sub-sea Control Modules, in particular the electrical testing of the control umbilicals.
The cleanliness of the medium(s) to be used is critical and a detailed procedure
demonstrating that cleanliness shall be maintained throughout the installation shall be
provided. Particular care with the lines within the control umbilicals shall be taken.
• After sub-sea installation and connection. The CONTRACTOR shall have prepared a plan
and procedures for COMPANY approval detailing all pre-commissioning activities to take
place from the hang-off area on the offshore installation. The plan and procedures shall
include all necessary pre-commissioning tests such as:
- Electrical tests & pressure/leak tests for the umbilical electrical continuity testing (CR
tests, electrical insulation tests (IR tests), time domain reflectrometry test (TDR), etc.)
- Gauging, cleaning, pressure/leak testing for the flow-line. A particular attention should
be paid for the lines of the injection wells, where a chemical cleaning should be carried
out in order to achieve cleanliness specification.
During this activities, UFL CONTRACTOR shall take care that the tests shall cause no damage
to SPS equipment and that tests parameters are agreed by SPS CONTRACTOR.
The cleanliness of the test mediums (for the hydraulic control lines within the control umbilicals
this shall be the operational medium) for all lines shall be closely monitored and measured
before further pressurisation.
For production and injection flowlines and loops the CONTRACTOR shall have prepared a plan
and procedure for COMPANY approval detailing all pre-commissioning to take place from the
hang-off area on the offshore installation. The plan and procedure shall contain all necessary
pre-commissioning testing such as the pigging and gauging, the pressurisation and
depressurisation methodology, the pressure testing and duration, volume change due to
temperature, acceptance criteria and test documentation.
For all production and injection loops and lines the testing requirements in general
specifications GS EP PLR 401, 407, 408, 409, 501 and 502 shall be observed.
For the production loops there shall be (normally available depending on engineering design)
round trip pigging and the CONTRACTOR shall provide to COMPANY a detailed plan and
procedure for this activity.
8.2.3 Pre-commissioning tests
The sub-sea discipline is to be considered as Multi-Discipline as the nature of any sub-sea
installation encompasses mechanical, piping, instrument, safety, structural and surface
protection disciplines. As such there are several check and test sheet references from other
disciplines. Where these are referenced, the relevant section should be referred to.
8.2.4 Test procedures
8.2.4.1 Vessels and tanks – test sheets T-MX-01 and C-CX-01
See 7.3.2.1.
8.2.4.2 Piping flushing – sheets C-CX-01 and T-MX-01
See 7.3.2.5 and 1.1.1.1.
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For the flushing operations on the control umbilicals the operational hydraulic fluid shall be used
for the hydraulic control lines within the umbilical. The cleanliness specification for these lines
shall be in accordance with General Specification GS EP SPS 023.
For all other lines within the control umbilicals the medium used for flushing shall be the medium
that shall remain in the umbilical during and after installation. The cleanliness specification for
the service lines and chemical lines within the control umbilicals shall be according to project
specifications.
8.2.4.3 Equipment skid - sheets C-SX-01
See Appendix 10 for the sheets.
Additional notes:
Item02 Check that all on skid piping pressure testing has been carried out according to the
project requirements and is properly documented.
Item 03 Check that alignment of all skid equipment is correct and within specified tolerances.
Item 04 Check piping nozzle locations and types. Ensure nozzles are blinded off according to
preservation requirements.
Item 05 Ensure that on skid bolts are torqued or tensioned in accordance with project
requirements and package specification. A marked up VENDOR P&ID or GA drawing
is to be attached as applicable. All values used are to be included in the comments
section of the check list. All tensioned bolts are to have grease and protection caps.
Item 07 Ensure that all material certificates have been checked and that the certification
complies with project requirements.
Item 08 Check on skid enclosures for correct installation and sealing. Check all acoustic panels
etc. for damage. Check for ROV marking where applicable.
Item 09 Ensure that all requirements for shipping/transport have been met. Check installation of
transport bearings, clamps, securing of on skid loose items, sealing of enclosures and
duct openings, etc.
Item 10 Check that all paintwork is OK and complies with project requirements.
Item 11 The amount of shims is to be kept to a minimum. Check that shim pack thickness for
the skid base is in accordance with project requirements. Stainless steel shims are to
be used. Check that the holding down bolts for the skid installation are the correct
length and type in accordance with VENDOR and project specifications.
Item 12 Check that the skid is positioned correctly according to the drawings and relevant
interfaces.
Item 13 Check that the welding down of the skid has been completed as applicable and NDE
carried out according to project requirements.
8.2.4.4 Bolt tensioning and torqueing - sheet T-SX-02
See Appendix 11 for the sheet.
This Test Sheet shall be applicable to a whole subsystem. Ensure Installation documents and
results are available at precommissioning stage. Request in advance to installation team (QC)
those docs.
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8.2.4.5 Flushing / Cleaning - sheets T-MX-05
See 7.3.2.5 . This Test sheet shall be applicable to injection well lines, depending on
cleanliness specification.
8.2.4.6 Xmas Tree (1) - sheets C-SX-03
See Appendix 10 for the sheet.
Additional notes:
Item 01 Check all items numbering and marking for legibility and accessibility, especially with
regard to orientation in the installed position.
Item 03 Check that pressure testing of all installed pipework, tubing and tree assembly is
complete and documented.
Item 04 Check that all requisite hot oil flushing (hydraulic fluid may be water based) has been
completed and results documented. Also see 7.3.2.5 and 1.1.1.1.
Item 05 Check for correct installation of all wing and choke valves. Check that all valves are
function tested.
Item 06 Check that control SCM is correctly installed, mechanically complete and fully
documented.
Item 07 Check for correct application and condition of surface protection. Ensure that surface
cleaning and preparation of the tree and application of the painting system is in
accordance with approved procedures. Check that the necessary surface adhesion and
thickness tests have been performed and are properly documented. Check that thermal
insulation is correctly applied; whether fixed or removable.
Item 08 Check installation of the sacrificial anodes. Check electrical conductivity.
Item 11 Check that all components are correctly marked with the ROV codes.
Item 12 Check that the final installation of the tree assembly on the production base is complete
according to installation procedure and is accepted.
Item 15 Maintenance evaluation according to contract/specification.
8.2.4.7 Sub-sea production manifold - sheets C-SX-04
See Appendix 10 for the sheet.
Additional notes:
Item 01 Check all items numbering and marking for legibility and accessibility, especially with
regard to orientation in the installed position.
Item 03 Check that pressure testing of all installed pipework, tubing and manifold assembly is
complete and documented.
Item 04 Check that all requisite hot oil flushing (hydraulic fluid may be water based) has been
completed and results documented. Also see 7.3.2.5 and 1.1.1.1.
Item 05 Check for correct installation of all valves. Check that all valves are function tested.
Item 06 Check that control SCM is correctly installed, mechanically complete and fully
documented.
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Item 07 Check for correct application and condition of surface protection. Ensure that surface
cleaning and preparation of the manifold and application of the painting system is in
accordance with approved procedures. Check that the necessary surface adhesion and
thickness tests have been performed and are properly documented. Check that thermal
insulation is correctly applied; whether fixed or removable.
Item 08 Check installation of the sacrificial anodes. Check electrical conductivity.
Item 11 Check that all components are correctly marked with the ROV codes.
Item 12 Check that the final installation of the manifold assembly on the production base is
complete according to installation procedure and is accepted.
Item 15 Maintenance evaluation according to contract/specification.
8.2.4.8 Sub-sea control module – sheets C-SX-05
See Appendix 10 for the sheet.
Additional notes:
Item 01 Check all numbering and marking for legibility and accessibility, especially with regard
to orientation in the installed position and identification of the SCM.
Item 03 Ensure that all hydraulic fluids and systems comply with the required project standard
for cleanliness. Check that the cleaning of systems and installation of fluids has been
carried out according to procedures and that standards of cleanliness achieved has
been properly documented.
Item 04 Check for correct application and condition of surface protection. Ensure that surface
cleaning and preparation of the SCM and application of the painting system is in
accordance with approved procedures. Check that the necessary surface adhesion and
thickness tests have been performed and are properly documented. Check that thermal
insulation is correctly applied; whether fixed or removable.
Item 08 Check that all interface dimensions are within specified tolerances and all units are fully
interchangeable.
8.2.4.9 Miscellaneous sub-sea equipment – sheet C-SX-06
See Appendix 10 for the sheet.
Additional notes: Headings, drawing references, tag numbers etc; will be completed by the
SUPPLIER/CONTRACTOR.
The heading of the record giving system number, tag number and key data will in general be
completed by the SUPPLIER/CONTRACTOR prior to inspection. The information filled in shall
be taken from the latest revision of the engineering documents.
8.2.4.10 Sub-sea connection/jumper assembly sheets C-SX-07
See Appendix 10 for the sheet.
Additional notes:
Item 01 Check that manufacturing plate is secure, unobstructed and complies with datasheet.
Check for correct equipment tagging. Check that all hydraulic and electrical lines are
marked according to the relevant drawings.
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Item 04 Check that al electrical tests have been completed according to test procedures and
that the results have been documented.
Item 09 Check that painting of the termination heads etc. (where applicable) is completed and
complies with project requirements. Ensure that surface cleaning and preparation and
application of the painting system is in accordance with approved procedures. Check
that thermal insulation is correctly applied; whether fixed or removable.
Item 10 Check condition of outer sheathing and protection.
Item 15 Check that the umbilical is correctly marked for ROV observation according to drawings
and with regard to orientation in the installed position.
Item 18 Check that bolt tensioning is completed and fully documented.
Item 19 Filling of fluids and leak testing carried out according to procedure. Service line filling
and dye additives introduced according to procedure. Check that all requisite hot oil
flushing (hydraulic fluid may be water based) has been complete and documented.
Item 20 Ensure the jumper is correctly sealed after testing. Check installation of termination
heads. Check that leak testing of termination heads is completed and fully
documented.
Item 21 Check that final installation of the umbilical is complete according to installation
procedures and is accepted.
8.2.4.11 Umbilical - sheets C-SX-08
See Appendix 10 for the sheet.
Additional notes:
Item 01 Check that data plate is secure, unobstructed and complies with datasheet.
Item 02 Check that all pressure testing is complete and documented.
Item 03 Check that all requisite hot oil flushing (hydraulic fluid may be water based) has been
complete and documented.
Item 04 Check that al electrical tests have been completed according to test procedures and
that the results have been documented.
Item 05 Check condition of outer sheathing and protection.
Item 06 Ensure the umbilical is correctly sealed after testing. Check instalation of termination
heads.
Item 07 Check for correct equipment tagging.
Item 08 Check that all hydraulic and electrical lines are marked according to the relevant
drawings.
Item 09 Check that painting of the termination heads etc. (where applicable) is completed and
complies with project requirements. Ensure that surface cleaning and preparation and
application of the painting system is in accordance with approved procedures. Check
that the necessary surface adhesion and thickness tests have been performed and are
properly documented.
Item 10 Check that the umbilical is correctly marked for ROV observation according to drawings
and with regard to orientation in the installed position.
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Item 11 Check that final installation of the umbilical is complete according to installation
procedures and is accepted.
Item 14 Check that leak testing of termination heads is completed and fully documented.
Item 15 Check that bolt tensioning is completed and fully documented.
Item 18 Filling of fluids and leak testing carried out according to procedure.
Item 20 Service line filling and dye additives introduced according to procedure.
8.2.4.12 Xmas tree (2) - sheets C-SX-09
See Appendix 10 for the sheet.
Additional notes:
Item 10 Fluid type and cleanliness to be verified according to requirements immediately after
FAT.
8.2.4.13 Lifting lugs - sheet T-MX-13
See 8.2.4.13.
8.2.4.14 Sub-sea structures - C-SX-10
See Appendix 10 for the sheet.
Additional notes: Headings, drawing references, tag numbers etc; will be completed by the
SUPPLIER/CONTRACTOR.
The heading of the record giving system number, tag number and key data will in general be
completed by the SUPPLIER/CONTRACTOR prior to inspection. The information filled in shall
be taken from the latest revision of the engineering documents.
8.2.4.15 Piping completion status – sheetsT-MX-03, T-MX-04, T-MX-05, T-MX-06 and
C-LX-02
See 7.3.2.3, 7.3.2.4, 7.3.2.5, 7.3.2.6 and check sheet C-LX-02.
8.2.4.16 Valves – sheets T-MX-06, T-JX-02 and C-JX-23
See 7.3.2.6
Particular checks to be carried out:
Valve tagged according to project requirements. Check that the valve is correctly marked for
ROV observation according to drawings and with regard to orientation in the installed position.
Check that the open and closed indicators are correctly marked for ROV observation.
See also 5.3.2.3 and check list C-JX-23.
8.2.4.17 Instrument installation and calibration - sheetsT-JX-04 and C-JX-00
See 5.3.2.5 and specific check lists in section 5.2.1 (check sheet C-JX-04)
8.2.4.18 Safety relief valve - sheetsT-JX-03 and C-JX-21
See 5.3.2.4 and check sheet C-JX-21.
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8.2.4.19 Instrument panel - sheet C-JX-30
See 5.2.1 and check sheet C-JX-30.
8.2.4.20 Junction box - sheet C-PX-31
See check sheet C-PX-31 and section 4.2.2.4.
8.2.4.21 Xmas tree valve actuator - sheet C-SX-11
See Appendix 10 for the sheet.
Additional notes: Headings, drawing references, tag numbers etc; will be completed by the
SUPPLIER/CONTRACTOR.
The heading of the record giving system number, tag number and key data will in general be
completed by the SUPPLIER/CONTRACTOR prior to inspection. The information filled in shall
be taken from the latest revision of the engineering documents.
8.2.4.22 Sensor assembly - sheets C-SX-14
See Appendix 10 for the sheet.
Additional notes: Headings, drawing references, tag numbers etc; will be completed by the
SUPPLIER/CONTRACTOR.
The heading of the record giving system number, tag number and key data will in general be
completed by the SUPPLIER/CONTRACTOR prior to inspection. The information filled in shall
be taken from the latest revision of the engineering documents.
8.2.4.23 Sub-sea control system equipment – sheets C-SX-15
See Appendix 10 for the sheet.
Additional notes: Headings, drawing references, tag numbers etc; will be completed by the
SUPPLIER/CONTRACTOR.
The heading of the record giving system number, tag number and key data will in general be
completed by the SUPPLIER/CONTRACTOR prior to inspection. The information filled in shall
be taken from the latest revision of the engineering documents.
8.2.4.24 Sub-sea line pigging - sheet T-SX-16
See Appendix 11 of this document.
As described in section 1.4.2 of Appendix 11, a specialist CONTRACTOR will perform line
pigging during offshore pre-commissioning as also described in 8.2.2.3 of this procedure. A
check sheet T-SX-16 is provided to register the results.
8.2.4.25 ROV Panel - sheet C-SX-17
See Appendix 10 for the sheet.
8.2.4.26 Sub-sea flow meter - sheet C-SX-18
See Appendix 10 for the sheet.
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Rev: 03
Appendix 1
Appendix 1
Piping and vessels Flushing ,Cleaning and Chemical
Cleaning specifications
1. Main cleaning methods
1.1
Cleaning of piping with air
1.2
Steam blowing (for steam networks only)
1.3
Cleaning with water
1.4
Mechanical cleaning
2. Choice of the cleaning method
3. Cleaning preparation
4. Protection of the devices included in the network
5. Protection of devices in the vicinity of the network
6. Water flushing procedure
6.1
Specific problems of water flushing
6.2
Preparation for water flushing
6.3
Performing a water flush
6.4
Cleanliness criteria
7. Air flushing procedure
7.1
Specific problems of air flushing
7.2
Preparation for air flushing
7.3
Performing air blowing
7.4
Cleanliness checks
8. Steam blowing procedure
8.1
The principle differences between air blowing and steam blowing are:
8.2
Preparation guidelines
8.3
Safety aspects
9. Chemical cleaning
9.1
Preamble
9.2
Cleaning procedures
9.3
Cleaning guidelines
9.4
Personnel protection during chemical cleaning
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9.5
Reports
10. Re-assembly - General guidelines
11. Preservation of flushed piping
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The purpose of flushing and cleaning lines and vessels is to remove loose foreign matter from
the inside of line and vessels (welding rods, sand, earth, pebbles, nuts and bolts, tools, rags,
etc.) in order to avoid line blockages, damage to sensitive components such as orifice plates,
turbine, compressors, pumps impellus, valve seats and so on.
1. Main cleaning methods
Four different cleaning methods can be considered:
•
Cleaning with air
• Cleaning with steam
• Cleaning with water
• Mechanical cleaning.
1.1 Cleaning of piping with air
During the cleaning operation, the air velocity shall be as follows:
• In the gas process lines, the velocity shall be the lowest figure between 60 m/s and the
velocity obtained at 1.3 time the maximum process flow rate. The minimum velocity shall
be 30 m/s.
• In liquid process lines, a velocity between 30 m/s and 60 m/s shall be used.
Two main methods may be used:
1.1.1 Continuous blowing of air
Air is continuously blown from a source (directly from Air Compressor or via a large capacity
vessel) at a high velocity through the lines (and vessels) to carry away the loose material. Due
to the high velocity of the air, a light erosion of the walls generally occurs during the air blowing,
which is beneficial with regards to cleaning.
1.1.2 Quick decompression
A network is filled with compressed air up to the setting pressure of a rupture disk. When the
rupture disk blows out, the source of air is stopped and the pressure inside the network
decreases quickly. This operation will preferably be done using a "quick opening valve" after
having pressurised the network to the desired level of pressure. The existing valves of the
network shall not be used for this purpose, but additional valves should be provided by
CONTRACTOR specially for these operations.
The quick decompression causes a high velocity of air in the pipes, thus removing loose
material and performing a light erosion on the walls which eliminate rust and scale.
1.2 Steam blowing (for steam networks only)
Whenever steam is available, an excellent cleaning fluid is provided. Steam can be used, like
air, for continuous blowing, and preferably, for intermittent blowing. The advantage of the latter
is that between two blowings the pipes (and possibly vessels) cool and contract causing
millscale and rust deposits to crack. These deposits are then easily removed in subsequent
blowings.
Steam blowing shall be used only for steam networks.
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1.3 Cleaning with water
1.3.1 Cleaning of piping by circulation of water
Line flushing uses water from the normal cooling or firewater systems. Water supply could
conceivably be from other sources, i.e. City water lines, supply boat temporary pumps, etc.,
depending upon the ongoing situation.
This type of flushing normally involves taking a section of piping and flushing it from a "startpoint" to an open end. A high velocity flow, in the order of 3-4 m/s should be achieved in order
to be effective. In some circumstances additional pumping capacity will be required.
This method of cleaning is effective in removing loose debris from pipework but not particularly
effective in removing rust and millscale from piping (or vessel) walls.
1.3.2 Cleaning of piping by retro-jetting
A subcontracted specialist will be selected by CONTRACTOR and all technical aspects will be
reviewed and shall be accepted by COMPANY before starting the work.
1.3.3 Fill and dump water flushing
Fill and dump flushing is often used for cleaning vessels. The method being quite simple, the
adequately vented vessel is filled to the desired level with flush water and then dumped to
grade, the flush water dislodges loose debris and rust and carries it out of the equipment. Note
that some lines connected to the vessel can be flushed by dumping the water through them.
One major problem with this method is the disposal of the large quantities of water involved
which may overload the normal drain systems.
1.3.4 Cleaning of vessels or equipment by water spray or high pressure water
If there is only dust on the walls of a large vessel, a water spray from a hose pipe might be
sufficient.
High pressure water may be used to remove solid particles or foreign matter from inside walls or
inside parts of vessel or equipment, in particular where access is a problem.
Note: Attention has to be given to the potential corrosiveness of water (chloride ions on
stainless steel, seawater on carbon steel) and special water quality may be necessary (treated
demineralized water or inhibited water).
The required chemical additives and in line injection facilities shall be supplied by the
CONTRACTOR.
1.4 Mechanical cleaning
1.4.1 Manual cleaning
When a system, or part of a system, can be entered, it may be possible to carry out pipewall or
vessel wall cleaning manually using either rotary (i.e. air driven) or hand held steel wire brushes.
Rust, scale, and dirt that are dislodged may be subsequently removed by the use of an
industrial grade vacuum cleaner, by air blowing, or a combination of these two methods.
Brushing is prohibited for vessels or piping fabricated from any grade of stainless steel. Carbon
steel brushing may cause subsequent corrosion problems. In any event, stainless steel
equipment is not likely to have significant deposits of surface dirt or oxide.
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1.4.2 Line pigging
For equipment provided with pigging facilities, e.g. interplatform pipelines, platform-to-shore
pipelines, etc., special brush pigs are available. These are pigs equipped with peripheral wire
spike type brushes and it is often the case that such pigs are used to dislodge rust and scale
from pipeline walls. However, deposits of rust and scale are not necessarily conveyed from a
pipeline by the use of such a projectile. Such deposits are normally removed by sending a
"scraper" or cupped pig through the line which pushes these loose deposits of it for subsequent
removal at an "open end".
Such operations shall be performed by a specialised CONTRACTOR and will not be further
discussed herein.
2. Choice of the cleaning method
The choice of the cleaning method shall depend upon:
• The fluids available on the site: compressed air, steam, seawater, fresh water, inhibited
water and so on.
• The volume of the network: this determines the quantity of fluid to be used and the time
needed to fill the network to the desired pressure (quick decompression method).
• The piping diameter
- Circulation of water is usually selected for diameters up to 6", because of the large flow
required.
- Water "retro-jetting" is effective up to large diameter lines but necessitates a
specialised CONTRACTOR.
- Air blowing is acceptable for small diameter lines to be calculated according to the
possible air flow and an average speed of 40 m/s.
- Air quick decompression method can be used on any pipe diameter provided
necessary precautions are taken.
- Mechanical cleaning shall be used for vessels (manual cleaning) but also for large
diameters (^ 30") pipes providing safety rules are respected (vessel entry).
• The design conditions of the system: some large diameter piping used for gas service
cannot withstand their own weight when they are full of water. Some piping cannot
withstand the expansion caused by steam blowing.
• The material specification: for stainless piping, air blowing is better (if the other
conditions allow it) than water cleaning, to avoid the possibility of corrosion by chloride
ions.
• The process function of the system:
- Water lines are usually flushed with water and inert gas and air lines with air - gas
process lines should be air blown.
- Low operating temperature lines shall be air blown.
- Hydraulic pipework shall be air blown.
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3. Cleaning preparation
The following principles shall apply:
• Whenever possible, the cleaning fluid shall flow from top to bottom.
• The diameter of the outlet pipe shall be at least two thirds of the diameter of the line to be
cleaned, and at least as large as the inlet pipe.
• Main headers shall be cleaned first (i.e. before their connecting lines).
• Large diameter pipes shall be cleaned before small diameter ones.
• Dead ends shall be avoided or, if not possible, cleaned separately.
• Fragile devices included in the network (all flanged valves, turbine-type flowmeters, orifice
restrictions, etc.) shall be removed (see section 7).
• Protection of the devices in the vicinity of the network shall be carefully studied, in
particular near the water (or air) outlet, in order not to damage electric motors or
instruments with water or dirty air (see section 8).
• Existing block-valves on the lines to be cleaned shall not be used to control an air flow as
they could be damaged by erosion (due to the high velocity of the fluid).
• A special care shall be taken for vessels designed only for an atmospheric pressure
service, in order not to create, during washing, a high pressure due to a water head.
• Whenever a vessel full of water has to be emptied, a special note shall be issued to state
that a vent will have to be opened previously in order not to create a vacuum in the vessel.
• The cleaning fluid shall not flow through a conventional exchanger unless the pipes
upstream of the flushing flow have been cleaned (use the by-pass, if any, or "break" the
line before the exchanger). It shall never be flown through a plate exchanger.
• The cleaning fluid shall never flow through pumps or compressors: the line shall be
disconnected before the equipment or a "jumper" shall be installed.
• For large diameter pipes, some temporary supports, hangers, pads, etc, may have to be
added to withstand the weight when a line is disconnected.
• During flushing, the spring supports, spring hangers, etc, shall be blocked according to the
MANUFACTURER’s instructions.
• When a couple of flanges has to be opened to allow the flow to flush out, the distance
between the two flanges shall be at least 1/6 of the pipe diameter.
4. Protection of the devices included in the network
During the flushing or the blowing of a line, some particles such as sand, rust, etc. are carried
away at high velocities and may either damage some devices when an impact occurs, or clog
small diameter pipes. Accordingly, fragile devices have to be removed from the pipe before
flushing/blowing.
Are considered as fragile devices:
• Control valves and check valves
• Safety valves
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• Calibrated orifices
• Turbine type flowmeters
• Pitot tube flowmeters
• Venturies
• Rotameters
• In-line flow totalisers
• Nozzles of ejectors
• Traps
• Bellow valves
• Internals of filters and strainers.
The list is not exhaustive and shall be revised according to local necessities.
• Process impulse lines for instruments shall be isolated by means of the block valve on the
impulse pipe itself and, whenever possible, shall be disconnected. This operation shall be
made by an instrument specialist.
• Thermowells may remain installed if the pipe is not too dirty.
• When a couple of flanges has to be opened to allow the flow to flush out, it shall be
checked that this operation does not create any stress on a pump, turbo-expander,
compressor flange upstream or downstream.
• The flushing is generally not carried out through columns or drums. But if it is necessary to
go through such equipment, or if the vessel is used as an air reservoir, the removable
internals have to be dismantled prior to starting the flushing, in order not to damage them.
• Any column or drum to be used as an air reservoir must have its associated relief valve(s)
in normal operation before pressurising starts.
5. Protection of devices in the vicinity of the network
During flushing and blowing operations, large quantities of dirty water and dirty air are spread
out in the units. This water or air generally contains sand, particles of rust, etc., and might
damage other equipment (for example: breaking the glass of a pressure gauge). Additionally,
the water itself may damage the insulation materials, the electrical motors, etc., accordingly, the
following actions shall be taken where necessary:
• To put a tarpaulin on motors, insulation, instruments near the flow outlet
• To direct the outlet flow towards a place where there is no (fragile) equipment
• To change the direction of the flow by rotating an elbow
• To connect a hose pipe at the outlet to drive the flow to a desired location (for water
flushing only)
• To add a dummy spool to extend the outlet further
• To install and fix properly, a sheet of metal (insulation cover sheet for example)
perpendicularly to the flow, in order to break the flow impact
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• On platforms, to protect the equipment and the people on the deck underneath
• Drains, which are not designed for such large flows, should not be used to evacuate
water, as they might be flooded.
6. Water flushing procedure
6.1 Specific problems of water flushing
6.1.1 Slow velocity
The water velocity through the pipe is normally only about 3 to 4 m/s, seldom higher, which is
much lower than air blowing velocity.
6.1.2 Dirty water disposal
As the drains are generally not designed for high water flow rates, additional temporary piping
and connection, might be required. They will be supplied and installed by CONTRACTOR.
6.1.3 Weight of water
For lines designed for gas service, the weight of pipes full of water may be too heavy for the
hangers, supports (this has to be checked prior to any water flushing).
6.1.4 Corrosion factor
Raw water and seawater can cause corrosion.
• Carbon steel pipes and vessels
Seawater can be used for the first wash but the final rinsing has to be carried out with
inhibited water.
• Stainless alloy pipes or vessels
As a rule, water containing chloride (more than 15 ppm) should not be used. However, in
some cases it may be used following agreement with the department concerned. In any
case the final rinsing must be carried out with inhibited water. NaNO3 will be added to the
water three times the chloride ion content.
6.2 Preparation for water flushing
Note: Before CONTRACTOR starts detailed preparation work for pipe flushing, Project shall
organise a meeting including CONTRACTOR, COMPANY and Commissioning representatives
to finalise the detailed procedures based on the present Specification, taking into account the
site restrictions and possibilities.
6.2.1 Definition of the network to be cleaned
A first selection shall be made according to Construction progress and geographical or
functional criteria (i.e. drains, hot oil network, etc.). Then it shall be adapted to suit the site
requirements, the devices to be removed, the configuration of the lines (low points, high points,
lengths, heights, etc.).
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Calculate the necessary flow:
Velocity: choose the lowest figure between 3 m/s and the velocity obtained with 1.3 times the
maximum process flow (for liquid process lines). Gas process lines are generally blown; if they
have to be flushed, use 3 m/s, ensure that water filled lines are adequately supported.
Estimate the maximum head loss. With the velocity calculated as above, estimate the head loss
for a flow going through the principal piping and add the static head (if any).
If the flow and the head loss are compatible with the pumps available on the site, go ahead,
otherwise air blowing has to be considered.
If several pumps are available, a combination of pumps in parallel or in series has to be studied
to meet the flow or head loss requirements.
6.2.2 Sketch of the network to be cleaned
A sketch of the network to be cleaned shall be specially drawn for the cleaning operation
(P&ID's will be used for this purpose), and submitted for comments to commissioning.
The following colour code shall be used:
• Blue: lines to be flushed
• Green: items to be removed
• Red: flanges to be disconnected
• Orange: items to be isolated.
Although blinds are seldom used for flushing operations, if they are necessary they will be
indicated and numbered with a purple colour. Installation and removal of blinds shall be followed
up by the CONTRACTOR by the mean of a blind list. Installed blinds shall be tagged and
equipped with a visible handle painted red.
6.2.3 Location of water inlets and outlets
A site review shall be done to determine the possible water inlets and outlets, the water source,
the pump(s) location, the additional pipes or hose pipes layout from the source to the network.
The water disposal problem (flood risk) and the protection of the equipment and people nearly
shall be carefully studied.
6.2.4 Additional material and pieces of equipment required
The isometric drawings for the additional pipes to be manufactured and erected by
CONTRACTOR shall be drawn. The required material (pipes, valves, gaskets, etc.) and the
means (monorails, cranes, pulleys blocks, etc.), tools, gaskets, grease for bolts, nuts, etc.,
required to carry out the removal and reassembly, the needs for the dummy spools (flanges,
pipes, etc.) shall be determined and supplied by CONTRACTOR. CONTRACTOR shall also
provide all necessary manpower.
6.2.5 Fragile devices to be removed
All "fragile" devices to be removed shall be identified. The removal possibilities shall be
investigated on site. The required dummy spools to be fabricated shall be drawn on sketches.
Attention shall be mainly paid to:
• Heavy devices (control and block valves, check-valves)
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• Supports, hangers, pads, spring supports
• Possible stresses on pumps' flanges.
6.2.6 Quality of water
Whenever possible, good quality water shall be used from the beginning until the end. However,
if the quantities involved are very large, and except for stainless steel materials, it is allowed to
carry out the first flushing operations on a given network with raw water, and to perform the last
one (rinsing) of the same network with a good quality water. If the quantities of chemicals
involved are also too large for a rinsing, the pipes may be filled in with inhibited water only,
subject to COMPANY prior approval.
The quality of the water shall comply with the following:
6.2.6.1 Stainless Steel Materials (pipes or vessels)
Water complying to the following specification shall be used exclusively:
• Resistivity: 100,000 Ohm x Cm (before addition of Na NO3)
• Chloride ions Cl-: 15 ppm maximum
• Additive: Na NO3 (three times the ion Cl- content).
6.2.6.2 Carbon Steel Materials (Pipes or Vessels)
Raw water may be used with the following additives:
• Corrosion inhibitor: 150 ppm
• Oxygen Scavenger (optional): 10 times the oxygen content (typically: 100 ppm)
• Bactericide: 500 ppm.
6.2.6.3 Preparation of documents and notice to commissioning
Work permit: a work permit shall be issued for each flushing operation according to the
CONTRACTOR's safety procedures.
Precommissioning Test Sheet: precommissioning Test Sheet from T-MX-05 is to be prepared
prior to the starting of the operation.
Notice to the commissioning team shall be sent together with Test Sheet T-MX-05 and coloured
P&ID(s).
6.3 Performing a water flush
Once all preparation works are completed the CONTRACTOR Engineer shall inspect the site
and give the authorisation to start the water flushing operation.
To check the flow rate if no flowmeter is installed, a pressure gauge can be installed at the inlet
of the network to be flushed (downstream of the inlet valve) and the flow then adjusted by acting
on the inlet valve till the head loss equals that calculated for the required velocity.
The flow/discharge pressure curve of the pump can also be used to check the flow rate (make
sure the pump runs at its normal speed).
When the main header of the network is deemed clean (see 6.4), stop the water flow and
prepare the network to flush the connections and smaller diameter pipework attached.
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When the complete network has been flushed satisfactorily, the circuit shall be rinsed if
necessary. Then the removed devices shall be reassembled (take care not to dirty the lines
during this operation) and, if necessary, fill up with inhibited water.
6.4 Cleanliness criteria
The duration of the flushing is the time needed for the outlet water to be as clean as it is at the
inlet (take two samples in glass bottles and compare), and shall also be sufficient to open all the
vents, drains, impulse lines (when the instruments are disconnected) and to obtain clean water
at each of these points.
Company/Commissioning representatives shall estimate when the cleanliness criterion has
been reached and give authorisation to stop the flushing operation.
7. Air flushing procedure
7.1 Specific problems of air flushing
7.1.1 Large volumes of air
If the quick decompression method is used, large volumes of air are required, and it may take a
significant time to raise the pressure in the network up to the desired value.
7.1.2 Air flushing is a Hazardous Operation
Very high forces are generated at the air outlet. Therefore, specific safety procedures must be
closely adhered to; generally air flushing operations will be undertaken when all other works
have been stopped on site.
7.1.3 Air quality
For some operations, especially instrument air system, oil free air and/or dry air might be
needed (Temporary drier and oil extractor may be necessary).
7.2 Preparation for air flushing
Note: Before CONTRACTOR starts the detailed preparation work, COMPANY shall organise a
meeting including CONTRACTOR, COMPANY and Commissioning representatives to finalise
the detailed procedures based on the present Specification, taking into account the site
restrictions and possibilities.
Commissioning will advise CONTRACTOR during the preparation.
7.2.1 Definition of the network to be cleaned
A first selection shall be made according to Construction progress, and geographical or
functional criteria (i.e. compressor suction line, main transfer line, air service system, etc.).
Then, it shall be revised to suit the site requirements, depending in particular, of the facilities
available on site, the devices to be removed, the configuration of the lines, etc.
7.2.2 Calculation of the required flow rate
The required flow rate shall be calculated in order to reach the minimum air velocity in the
network as defined in Section 1.1.
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If the quick decompression method is used, the pressure in the network could be raised up to
6 bars. The total volume of the network shall be estimated and the time required to raise the
pressure up to 6 bars with the compressor(s) shall be calculated.
7.2.3 Determination of the network maximum allowable pressure
If the quick decompression method is used, the air pressure in the network shall never exceed
6 bars.
It should also be checked that all pipes and vessels of the network are designed to withstand a
pressure of 6 bars.
If the network cannot withstand a pressure of 6 bars, the pressure shall be carefully studied and
specified in order that the maximum allowable pressure in the system is never exceeded.
If a rupture disk is to be installed on a large diameter pipe, the set pressure of the disk shall be
carefully calculated in order to limit the energy released when bursting occurs to an acceptable
level (in particular with regard to recoil effect).
For pipes above 10" especially the first blowing will take place with the network pressurised at
only 2-3 bars.
7.2.4 Sketch of the network to be cleaned
Identical to 5.2.2 only the lines to be flushed will be coloured yellow.
7.2.5 Location of air inlets and outlets
A site review shall be made to determine the possible air inlets, the possible outlets, and the
necessary temporary pipes (avoid hose pipes). Isometric drawings shall be drawn if necessary,
and the required equipment to be supplied and installed by CONTRACTOR (pipes, valves,
gaskets) shall be determined.
7.2.6 Opening means
Where the quick decompression method has been selected, the pressure release can be
obtained by:
• A quick opening valve
• A rupture disk.
In the first case, the flow rate may be roughly adjusted, if necessary, and the valve may be
closed in case of emergency; in the second case, no control is possible.
Due to the high velocity involved, the quick opening valve might be eroded if it is used in an
intermediate state (i.e. not completely opened). Therefore, whenever possible, the valve shall
be completely open.
7.2.7 Fragile devices to be removed
Same as for water flushing (see 4 and 6.2.5).
Attention shall be paid to tray manholes and other internals of the vessels used as air capacities
(quick decompression method).
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7.2.8 Safety
Due to the high forces generated at the air outlet, the following particular precautions shall be
taken for blowing operations:
7.2.8.1 Period of time for blowing
Generally air blowing will take place after normal working hours.
7.2.8.2 Restricted area
An area of a least 30 meters around the outlet points will be roped off during the release of air.
7.2.8.3 Work permits
Any air flushing operation shall be subject to specific work permits according to the
CONTRACTOR's safety procedure.
7.2.8.4 Space between flanges at the outlet
To obtain the desired space without hammering, spacers (pieces of tube of a diameter slightly
larger than the bolts), or pile of washers, shall be installed on bolts fixed by two nuts between
the two flanges in two holes diametrically opposed (see figure A).
7.2.8.5 Restraints
The flanges(s) at the air outlet shall be fixed by means of shackles and cables or slings. For
diameters larger than 4", at least four cables shall be used. The second end of the cable shall
be fixed rigidly to the structures (see figure B).
7.2.8.6 Clamps, tie bars, rigid struts, shims, U bolts, etc.
Wherever necessary, the pipes shall be rigidly fixed with clamps, tie bars, rigid struts, U Bolts,
etc., to avoid damage to the lines, equipment, and people nearby.
7.2.8.7 Blanks
Blanks shall be rigidly fixed to the flanges by bolts and nuts in order to prevent them flying off
when opening the quick opening valve or when the rupture disk blows out.
7.2.8.8 Environment protection
The large quantities of dirty air released during the flushing carries particles of sand, rust,
welding rods, etc., which could damage nearby equipment. Therefore, adequate protection has
to be installed.
7.2.8.9 Personnel protection
Protection of personnel carrying out the operation must be ensured by suitable protective
equipment: ear protection, gloves, coveralls, goggles as a minimum.
7.2.8.10 Preparation of documents and notice to commissioning
Identical to 6.2.7.
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PIPING AND VESSELS FLUSHING AND CLEANING
DI
BLIND FIXED
BY THE
SPACERS OR
WASHERS
*
* SPACER
(PIECE OF
TUBE AROUND
THE STUD BOLT )
WASHERS
L
-
L
DI
6
* BLIND HOLE DRILLING DIAMETER LARGER THAN BOLT DIAMETER AND
SMALLER THAN WASHER OUTSIDE DIAMETER.
FIGURE A
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7.3 Performing air blowing
Once all preparation work is completed the CONTRACTOR engineer shall inspect the site (and
check specially that all protections are installed: pipe restraints, clamps, supports, protection of
equipment in the vicinity of air jets) and obtain the clearance of the CONTRACTOR's safety
engineer. Once satisfied he shall give the authorisation to start the air blowing operation.
7.3.1 Continuous blowing method
• Start the compressor (see particular procedure and VENDOR requirements).
• Open the valves on the main header to be air flushed.
• Allow the air flow to enter the network up to the calculated flow rate (check by difference
at the outlet of the compressor, before and after).
• If the valve between the compressor and the network to be flushed is a globe valve, and if
the compressor allows for quick increases of flow rates, changes of flow rates in the line
may be made, thus changing the velocity and removing more quickly the rust and scale
incrusted on the surfaces (this method may be attempted if the amount of incrustation is
large and/or if the pipe has to be very well cleaned). For normal dirtiness, a continuous
blowing at a constant speed should be sufficient.
7.3.2 Quick decompression method
Check that the network is isolated.
• If a quick opening valve is used, allow the air to enter the network and carefully check that
pressure in the system never exceeds the maximum allowable pressure.
When the required pressure is reached, check that all safety measures have been
adhered to, and open the valve.
If necessary, this operation shall be repeated several times (see cleanliness criteria in
paragraph 7.4).
• If a rupture disk is used, after having checked that safety measures have been taken,
allow the air to enter the network; check continuously the pressure rise, and when the
rupture disk blows out, stop the air inlet in the network. The operation shall be repeated
several times (see cleanliness criteria in paragraph 7.4).
7.4 Cleanliness checks
These depend upon the ongoing requirements. For instance a compressor suction line will need
to be much more thoroughly cleaned than a drain line.
Principal checks are:
• Colour of the air at the exit point. This will roughly indicate whether or not rust and dirt
remain in the piping. This is usually sufficient for the majority of process and utilities
piping.
• Use of a target plate (especially for compressor suction lines, etc.).
A polished aluminium or soft metal target plate is attached to the target plate carrier on the
tailpipe end (See Figure C).
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PIPING AND VESSELS FLUSHING AND CLEANING
DI
BLIND
A
PILED WASHER
A
SHACKLES
L
STRING
TO BE FIXED RIGIDLY
TO METALLIC STRUCTURES
DI
6
PILED WASHERS
STRINGS
D
D
4" 2 STRINGS
4" 2 STRINGS AT LEAST
SHACKLES
PILED WASHERS
CROSS SECTION AA
FIGURE B
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There is little point in using a target plate during the initial air blowing, these plates should be
installed when the exhaust air appears to be clean. Proceed as follows:
• If the exhaust air appears to be clean install a target plate and air blow the system.
Examine the plate at the end of the air blowing. If the plate has became eroded and pitted,
easily seen by a matt grey appearance and surface pitting, continue air blowing. Mark
each plate and store in a safe place for comparison.
• The target plate surfaces will become brighter after each subsequent blowing.
• When the plate surface remains bright it will be possible to count the number of impact
pits per blow caused by large dirt or rust particles.
• When the plate remains unmarked it may be assumed that the piping is clean.
• If requested, submit the series of target plates to the equipment VENDORS representative
for his scrutiny and final approval.
• Ensure no dirt is re-introduced into piping during re-assembly following air blowing.
Commissioning representative shall be responsible to estimate that the desired cleanliness has
been reached and shall then give the authorisation to stop the flushing operation.
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PIPING AND VESSELS , FLUSHING AND CLEANING
PIPE TO BE CLEANED
DUMMY SPOOL
D
SUPPORT WELDED
THE DUMMY SPOOL
STEEL PLATE
t= 25 mm
A
-
B
A =2D
( = 3D FOR DIAMETERS
6 INCHES AND BELOW )
B=
5
4
C=
3
D
4
D
FIG URE C
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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8. Steam blowing procedure
8.1 The principle differences between air blowing and steam blowing are:
• The temperature, which creates dilation stresses. Therefore steam blowing shall be
performed only for steam networks.
• The vacuum hazard created when steam condenses in a closed system. This can cause
vessels and large diameter piping to collapse.
The main advantage of steam over air is the embrittlement of pipewall deposits, especially
millscale, caused by temperature changes between blowings and the subsequent contraction of
the piping or equipment causing a cracking effect on pipewall deposits.
8.2 Preparation guidelines
Pipework systems are to be prepared for steam blowing operations in much the same way as
for air blowing but it must be borne in mind that much higher pressures, line, and escape
velocities may be involved. Obviously in these cases additional restraints and clamps will be
required to overcome reactive forces and avoid damage.
Special attention must be paid to system blinding and isolation.
Initially steam should be slowly introduced into the system to allow a steady temperature rise in
the piping or equipment. Condensate must be drained from all low points to avoid producing
water slugs which could be propelled at high velocity through the piping causing hydraulic shock
and possible damage.
Following this warm-up period steam blowing may be started. In certain applications, such as
steam turbine HP steam inlet line blowing it may not be possible to use a quick opening valve.
In this case it is very important to use an intermediate blockvalve for controlling the steam flow.
Always avoid using a final stop valve in case its seat is damaged by erosion, this will cause
future problems when the steam supply needs to be isolated.
When steam blowing small diameter lines the normal block-valves may be used for a limited
time and should not be liable to damage.
When a steam blow has been completed, ensure the piping and equipment are adequately
vented to avoid pulling a vacuum during the cooldown period. If required, cooldown can be
accelerated by the injection of service air.
Cleanliness checks are to be carried out as explained in 7.4with target plates but note that wet
steam may produce a "matting" effect on a polished target plate which can be misleading. In this
case look for pitting marks as a general guideline.
When the equipment is considered to be clean, and/or meets VENDORS representative
requirements, etc., allow the piping to cool, drain condensate from low points and, if necessary,
carry out a drying procedure. Reassemble the piping taking care not to re-introduce dirt into the
equipment. Commissioning representative shall assess if the desired cleanliness has been
reached and give the authorisation to stop the steam blowing operation.
8.3 Safety aspects
Steam is potentially very dangerous and can cause severe burns.
About two thirds of the total heat in steam is taken up in the change of state from boiling water
to steam, and hence when steam condenses, two thirds of its total heat is given up to the body
on which it condenses. This is what makes steam such an effective heating fluid, and this is also
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what makes it very dangerous if it condenses on the human body. Hence to get a part of the
body in a jet of steam is many times worse than in a corresponding flow of hot air at the same
temperature.
The following precautions should be observed:
• When blowing steam lines make sure that everyone is clear of the area. Follow the
guidelines laid down for air blowing operations.
• Ensure piping insulation is as complete as possible before introducing steam.
• Personnel must always be adequately clothed when working in the proximity of steam
lines. Shorts and tee-shirts are forbidden.
• Close liaison with boiler house personnel is required.
9. Chemical cleaning
9.1 Preamble
The list of lines to be chemically cleaned will be established by the Pre-Commissioning during
the preparation phase. This list will be based on:
• The engineering recommendations and specifications
• The VENDORS requirements.
9.2 Cleaning procedures
The VENDORS procedures will be adhered to, and, if general VENDORS procedures only are
available, detailed procedures with sketches and step by step check lists will be issued by the
Commissioning personnel on a case by case basis.
9.3 Cleaning guidelines
When no procedure or specification is available from the VENDOR, detailed procedures will be
issued by the Pre-Commissioning personnel, based on the guidelines given hereafter.
However, VENDOR'S approval of precommissioning procedures will be asked for prior to
performing cleaning operations.
9.3.1 General
Degreasing, pickling and neutralization, passivation operations shall be carried by immersing
parts to be cleaned in a tank containing the chemical solution or by filling them with the chemical
solution with or without closed circulation. Generally, pipes are totally disconnected from
equipment and assembled together to form one single loop (with intermediate connection spools
if necessary). See Figure 7.3.3.1.
All accessories such as collers, pumps, filters, tanks, etc., shall not be chemically treated.
Chemical cleaning is applicable only to carbon steel and stainless steel pipes. Copper or brass
parts, if any, have to be removed or isolated.
In all cases, a corrosion specialist will be consulted in order to check that the equipment being
cleaned will not be subject to corrosion risks, and to obtain recommendation of corrosion
inhibitors if deemed required.
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9.3.2 Chemical cleaning of carbon steel piping
9.3.2.1 Methods
Two methods are normally used:
• Static cleaning
• Circulation cleaning.
The static method is useful where only short runs of pipe are concerned and consist merely of
filling the pipe, or immersing short sections in a tank, and leaving it to stand for approximately
10 hours.
The circulation method is employed where long arkward pipe runs are encountered and requires
a reservoir, a small circulation pump capable of handling mildly corrosive liquids and some
lengths of flexible hosing of suitable diameter. The various piping items are bolted up to form a
closed loop and the solution is pumped through the loop and recirculated on the reservoir. This
method is much more efficient than the static method due to the constant movement of the
solution through the pipes. It also allows several systems, i.e. the lube and seal oil piping from
three identical compressors, to be cleaned at the same time.
9.3.2.2 Cold degreasing
Cold degreasing is carried out only if pipes have been delivered prefabricated by the VENDOR
or prefabricated on site and then greased or are thought to contain an oil based preservative.
The following degreasing solutions are proposed:
• Chemical composition of the solution
- Sodium carbonate Na2 CO3: 3 g/l
or
- Sodium tripolyphosphate P3 O15 Na5: 2 g/l and trisodium phosphate Na3 PO4: 1 g/l, in
either case a suitable proprietary wetting agent may be used.
• Duration, about 12 hours.
9.3.2.3 Rinsing
With clean potable or preferably demineralized water (in any case, even if no degreasing has
taken place). Water pH minimum 7.0.
9.3.2.4 Cold pickling (ambient temperature)
Chemical composition of the pickling solution:
• Hydrochloric acid (HC1): 200 g/l (from a solution 33% wt concentration specific gravity =
1.165)
• Ammonium bifluoride NH4 F2: 10 g/l
• Inhibitor Rodine 213 or Armohib 28.2 g/l (1% of HCl content) or Norust PR or equivalent.
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Mix the chemicals as follows (per batch):
• In a 200 l plastic drum containing 100 l of demineralized water, for:
- 1st the inhibitor
- 2nd the ammonium bifluoride
- 3rd the hydrochloric acid.
• Introduce the solution into the line or loop. For static method leave to stand for ten hours.
If circulating eight hours should normally be adequate (rinse as in 9.3.2.3).
9.3.2.5 Neutralization/Passivation (ambient temperature)
This consists of circulating (or charging to static lines) a solution of 1% of citric acid in water,
preferably demineralized but at least potable, with an inhibitor type Armohib 25, for two hours,
followed by:
• Neutralization: add ammonia in order to obtain pH 9 to 9.5.
• Passivation: add Na NO2 up to 10 g/l and circulate for three hours (five hours in static
piping).
9.3.2.6 Effluent disposal
All effluents containing acids, alkalines or proprietary chemical compounds must be disposed of
so as not to cause environmental damage. In certain countries local regulations will apply. In
any event the effluents should always be neutralized (pH 7.0) before disposal. The disposal of
effluents containing wetting agents may influence the operation of oily water separators and
such like equipment, and advice should always be sought prior to disposal.
9.3.2.7 Final rinsing
Carry out a final rinsing as in 9.3.2.3. Thoroughly drain the piping and dry with instrument air.
Carry out a visual check of each piping item for cleanliness. Pipewalls should have a matt grey
appearance.
9.3.2.8 Re-assembly and oil flushing
Reinstall each piping item using new gaskets according to the VENDORS drawings or
specifications.
For lube and seal oil systems, check the cleanliness of the oil reservoir(s). If suspect, manual
cleaning using a suitable detergent is required.
The system may now be filled with the correct grade of lube oil (follow MANUFACTURERS
recommendations), and commissioned.
9.3.3 Chemical cleaning of stainless steel piping
9.3.3.1 Degreasing
If degreasing is thought to be necessary, proceed as described in 9.3.2.2 followed by rinsing
with either demineralized or good quality potable water.
9.3.3.2 Cold pickling (ambient temperature)
In a 200 liter plastic drum, charge 100 l of demineralized (or high quality) water.
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Add the following chemicals and mix thoroughly.
Nitric acid (HNO3), from a solution of 65% wt concentration, 310 g/l.
Hydroflouric acid (HFL), from a solution of 40% wt concentration, 37 g/l.
Charge the solution to the piping as described in 7.10.1. For static cleaning leave to stand for
three hours, for circulation, cleaning two hours should be adequate.
Dump the cleaning solution paying careful attention to 9.3.2.6, effluent disposal.
Carry out a final rinse, again with demineralized water. Thoroughly drain the piping and air blow
dry using instrument air.
Reassemble piping as in 9.3.2.8 and carry out oil flushing, etc. as required.
9.3.3.3 Lube and seal oil system flushing
A typical cleanliness specification for lube and seal oil system oil flushing is described below:
• After one hour of oil circulation at design flow rate at a temperature of 160F (or lower, as
component design dictates), screens placed at all discharge terminations from the console
or the packages and at other strategic points mutually agreed upon by the purchaser and
the VENDOR shall be within the particle count limits listed in Table 1.
• Screen mesh shall be No. 100 plain weave, 0.005-inch diameter stainless steel wire with a
0.0059 –by 0.0059- inch opening. Particles shall not exceed 0.010 inch (greatest
dimension) and shall display random distribution on the screen. Piping, coolers, and
valves shall be hammered frequently during flushing.
Table 1 - Maximum number of particles
Nominal pipesize
(inches)
Schedule
40 or less
Schedule
80
Schedule
160
Extra
strong
1 or less
6
3
4
-
1 - 1.5
13
11
9
6
2
21
18
14
11
3
46
41
34
26
4
80
72
58
49
6
180
163
132
117
• Visual inspection at approximately two to six points selected by the inspector shall be
made to verify system cleanliness. The system shall be considered clean when such
foreign matter as scale, rust, metal shavings, and sand are not visible to the naked eye
and grittiness is not detectible to the touch.
9.3.4 Boiler boil out
When a boiler is new, one must assume that grease, oil based preservatives, rust, dirt and
millscale will be present in the vessel(s) and tubes.
Failure to remove oil and grease must in the formation of carbon deposits on the inside of the
boiler tube walls when the boiler is fired and put into operation. The consequent reduction in
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heat transfer rate through the tube walls will result in local overheating and a high possibility of
tube failure.
In most cases it is convenient to carry out the boil-out at the same time as refractory dryout, this
will obviously depend on what type of boiler is involved and its normal service.
The MANUFACTURER of the boiler will be systematically requested to provide the necessary
procedure and a VENDOR representative to attend the operation.
Therefore the operation will be performed according to the supplied procedure and to VENDOR
representatives recommendations, by the Commissioning personnel.
9.3.5 Reassembly
After cleaning operations, the reassembly of piping, fragile equipment, etc. is required. As stated
earlier great care must be exercised in order not to re-introduce dirt into the equipment.
The construction specifications have to be followed but particular attention should be paid to the
following points:
• Gaskets, ring joints and other seals should be checked for conformity and cleanliness.
• Spring hangers, slippers pads, etc. have to be replaced according to the construction
drawings and released when the reassembly is completed.
• Threads on screwed piping, plugs and so on, must be checked and the items replaced
• Valve packings and pump gland packings will be changed if necessary.
• Check no undue stresses are placed on pump and compressor flanges.
• Verify that check valves and glove valves are installed with their flow arrows in the correct
direction.
• In-line instruments such as flow orifices, restriction orifices, rotameters are to be replaced
by instrument specialists.
• Expansion bellows are freed according to the VENDOR'S instructions.
Reassembly is followed by tightness test or "Gross Leak Test".
9.3.6 Preservation of the system after chemical cleaning
The conditions in which the system can be left after Chemical Cleaning is to be discussed with
the Corrosion Engineer of the project, as leaving the system full of air after water rinsing is often
not acceptable. Preservation is usually obtained by filling the system up with inhibited water or
under slight nitrogen overpressure necessitates prior inerting.
9.4 Personnel protection during chemical cleaning
Elementary protection must be provided for all personnel involved in chemical cleaning
operations.
They must wear the necessary safety equipment such as: glove, boots, goggles or faceshields,
rubber aprons, chemical suits, etc.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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In case of splashing:
• On skin
- Acid: rinse and clean with a 10 g/l sodium carbonate solution
- Alkaline products: rinse and clean with a 20 g/l citric acid solution.
• In the eyes: use a 10 g/l boric acid solution.
• In all cases, seek immediate medical aid.
9.5 Reports
The chemical cleaning procedures, with support drawings and sketches, all reports and results
will be filed in the corresponding subsystem Precommissioning Dossier.
Each cleaning operation will also be supported by a specific precommissioning chemical
cleaning form (TMX04).
10. Re-assembly - General guidelines
After the cleaning operations, pipes, fragile devices, etc., have to be reassembled. Great care is
necessary in this operation.
The construction specifications have to be complied with, with particular emphasis on the
following points:
• Ring joints have to be carefully cleaned.
• New gaskets must be used on flanges broken for flushing purpose.
• Spring supports, sliding pads, etc., have to be installed according to the drawings and
released when the reassembly is completed.
• Threads shall be checked.
• Stuffing boxes and packing of valves shall be checked and changed if necessary.
• Absence of stresses on pump and compressor flanges has to be checked.
• The orientation of check valves, globe valves, etc., shall be checked (according to their
arrow) against the direction of flow.
• In-line instruments such as flow orifices, restriction orifices, Rotameters, shall be installed
by instrument specialists.
• Expansion bellows shall be freed according to the VENDOR'S instructions.
• Temporary blinds installed for cleaning purposes shall be removed.
11. Preservation of flushed piping
CONTRACTOR shall take necessary precautions (defined in the project specifications or
supplied by the COMPANY's corrosion specialist) for preservation of the equipment following
the flushing operations.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Appendix 2
Electrical “Check List” master forms
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ELECTRICAL
PRECOMMISSIONING CHECK LIST
DATE
sept-04
LIST OF CHECK LIST FORMS
SHEET
FORM
DESIGNATION
DATE
C-PX-00
LIST
sept-04
C-PX-01
GENERATOR
sept-04
C-PX-02
POWER TRANSFORMER
sept-04
C-PX-03
1
OF 1
REMARKS
NOT USED
C-PX-04
HV SWITCHBOARD / MCC
sept-04
C-PX-05
LV SWITCHBOARD / MCC
sept-04
C-PX-06
CONTACTOR PANEL
janv-01
C-PX-07
BUS DUCT
sept-04
C-PX-08
HV CABLES
sept-04
C-PX-09
LV POWER CABLES AND CONTROL CABLES
sept-04
C-PX-10
MULTICORE INSTRUMENT CABLES
sept-04
C-PX-11
CANCELLED
NOT USED
C-PX-12
HV MOTOR
sept-04
C-PX-13
LV MOTOR
sept-04
C-PX-14
DC MOTOR
sept-04
C-PX-15
LV DISTRIBUTION BOARD /CONTROL PANEL /CONSOLE
sept-04
C-PX-16
CHARGER / INVERTER
sept-04
C-PX-17
BATTERIES
sept-04
C-PX-18
LIGHTING CIRCUITS
sept-04
C-PX-19
POWER SOCKET OUTLETS
sept-04
C-PX-20
sept-04
C-PX-21
NEUTRAL EARTHING RESISTOR
sept-04
C-PX-22
TRACE HEATING
sept-04
C-PX-23
CONTROL STATION
sept-04
C-PX-24
LOCAL ISOLATOR
sept-03
C-PX-25
NAVIGATION AIDS
sept-04
C-PX-26
EARTHING SYSTEM
sept-04
C-PX-27
MISCELLANEOUS ELECTRICAL EQUIPMENT
sept-04
CANCELLED
NEW
C-PX-28
NOT USED
C-PX-29
NOT USED
C-PX-30
CABLING RACKING
sept-04
C-PX-31
JUNCTION BOX / MARSHALLING BOX
sept-04
C-PX-32
CONTROL PANEL /CONSOLE
janv-01
CANCELLED
FORM: C-PX-00 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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E L E C T R IC AL
P R E C O M M IS S IO N IN G C H E C K L IS T
PROJECT
G E N E R AT O R
re v.----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C A T IO N :
C H E C K L IS T
IT E M
1
C h e ck e q uip m e nt is d e-en e rg ized a n d sa fe .
2
C h e ck g e ne ra to r da ta con fo rm ity ag a in st da ta sh ee t / p ro je ct spe cifica tio n (ra ting p la te )
3
C h e ck p re serva tio n status a n d an ti-co n de n sa tio n h ea te r is re a dy to b e e ne rg ized
4
C h e ck g e ne ra l m e cha n ica l arra ng e m en t.
5
C h e ck a ll au xilia ry d e vice s (co o lin g fa n s, vibration & tem p e ra tu re p ro be s, C T's, V T's,,, if a ny) fo r
prop e r insta lla tion a nd co nn e ction
6
C h e ck g e ne ra to r tag g ed a g ainst d ra w in gs
7
C h e ck e a rth in g an d b on d ing a g ainst draw in g s.
8
C h e ck n e utra l e athing
9
C h e ck p o w e r an d a uxiliary term in al b oxes for clea n le ss
10
C h e ck p o w e r an d a uxiliary term in al b oxes tig htne ss
11
C h e ck cab le g la n ds con fo rm ity
12
C h e ck cab le g la n ds a re corre ctly m ou n te d (p ow e r a n d au xilia ry term ina l bo xes)
13
C a rry ou t all che cks a s re qu ired b y M an u fa cturer.
14
P rod u ce m a rke d-up d ra w in gs in a cco rd an ce w ith in stalla tio n.
15
C h e ck coa ting integ rity
16
C h e ck the a va ilab ility of certifica tion d o cu m en ts a g ainst h a za rd o us a re a ge n erator in stalla tio n
17
C h e ck sup p lie r's d o cu m e ntation a n d draw in g s
18
P rod u ce a d e fe cts list fo r pu n ch list issu e .
NA
X
N ot A pp lica b le
C h e cke d & no t acce p te d
9
C h e cked & acce p te d
D raw in g s & d o c . re f.:
REM ARKS
DATE
NAM E
S IG N A T U R E
C A R R IE D O U T B Y
CONTRACTOR
COM PANY
F O R M : C -P X -0 1 - 1 /1 - S ep t. 0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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ELECTRICAL
PROJECT
PRECOMMISSIONING CHECK LIST
POWER TRANSFORMER
rev.---- Date: --- / --- / ---
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check transformer is de-energized and safe.
2
Check transformer rating plate is correct
3
Check conformity to data sheet /project specification
4
Check transformer installation against drawings.
5
Check dielectric levels are correct with no leak
6
Check retention pan is correctly made and clean
7
Check transformer access is properly protected and warning labels and safety instructions are adequately
posted.
8
Check primary terminations are clean, undamaged and correctly identified (phase).
9
Check secondary terminations are clean, undamaged and correctly identified (phase).
10
Check all termination enclosures have correct gaskets and fixing bolts.
11
Check accessories according to data sheet are correctly installed and undamaged (themometers, relay, fans
etc….)
12
Check all cables are identified and supported correctly.
13
Check tap changer selector is correclty fitted and locked in the mid position (where applicable).
14
Check On load tap changer control panel to wiring diagram (where applicable).
15
Perform precomissioning checks of accessories as appropriate (cooling fans, circulation pumps if any…)
16
Check relief valve has been unlocked
17
Check mechanichal interlock of terminals
18
Check cable connections against drawings ( Power and control cables)
19
Check coating integrity
20
Check earthing and bonding against drawings.
21
Check supplier's documentation and drawings
22
Produce a defects list for punch list issue.
NA Not Applicable
X
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-02 - 1/1 - Sept. 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 98/98
-
99
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HV SWITCHBOARD / MCC
rev.---- Date: --- / --- /
SUB-SYSTEM:
CUBICLE TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check switchboard is de-energized and safe.
2
Check conformity against data sheet and project specification
3
Check preservation status and anti-condensation heaters are ready to be energized.
4
Check equipment is correclty aligned, leveled, rigid and secured with correct bolting.
5
Check all panel mounted devices are undamaged and tagged in accordance with data.
6
Check if construction rating plate data is correct.
7
Check bus bars and supports are clean and clear of debris, torque all bolts to specification.
8
Check earthing and bonding of all equipment against drawings
9
Check gland plates (if any) and terminations are correct and suitable for external cabling.
10
Check all switching devices are mechanically operational and undamaged.
11
Check switchgear mechanical interlocks against interlock diagram
12
Check all shutters are identified, operational and lockable.
13
Check C.T's &VT's are properly installed and match drawing and protection diagram.
14
Check protection relays against protection diagram
15
Check protection relays are tagged correctly.
16
Check interconnection wiring against drawings.
17
Check all fuses and switchgear ratings ( circuit-breakers , contactors , etc,,,)
18
Check power cables are properly fitted and armour and screens earthing is correct
19
Check vendor special tools are available.
20
Produce marked-up drawing in accordance with installation.
21
Check suppliers document
22
Produce a defects list for punch list issue.
NA Not Applicable
X
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-04 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 99/99
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100
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LV SWITCHBOARD / MCC
rev.---- Date: --- / --- / SUB-SYSTEM:
COLUMN NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check switchboard is de-energized and safe.
2
Check conformity against data sheet and project specification
3
Check preservation status and anti-condensation heaters are ready to be energized.
4
Check equipment is correctly aligned, leveled, rigid and secured with correct bolting,
5
Check all panel mounted devices are undamaged
6
Check all panel mounted devices are tagged in accordance with data.
7
Check if construction rating plate data is correct.
8
Check bus bars and supports are clean and clear of debris, torque all bolts to specifications.
9
Check earthing and bonding of all equipment against drawings.
10
Check gland plates (if any) and terminations are correct and suitable for external cabling.
11
Check all switching devices are mechanically operational and undamaged.
12
Check all circuit breakers and starter cubicles run freely in compartments
13
Check swithgear mechanical interlocks against interlock diagram
14
Check all C.T's &VT's are properly installed and match drawings and protection diagram.
15
Check protection relays against protection diagram.
16
Check all equipment are identified against drawings (cubicles, relays etc,,,)
17
Check interconnection wiring against drawings.
18
Check all fuses and switchgear ratings ( breakers , contactors, etc,,,)
19
Check vendor special tools are available.
20
Produce marked-up drawings in accordance with installation.
21
Produce a defects list for punch list issue.
NA Not Applicable
X
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-05 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 100/100
-
101
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC AL
P R E C O M M IS S IO N IN G C H E C K L IS T
PROJECT
BUS DUCT
re v.----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
C H E C K L IS T
IT E M
1
C h e ck e q u ip m e n t is d e -e n e rg ize d a n d sa fe .
2
C h e ck p re s e rva tio n sta tu s a n d a n ti-co n d e n s a tio n h e a te rs a re re a d y to b e e n e rg ize d .
3
C h e ck b u s b a r s u p p o rts/in s u la to rs a re u n d a m a g e d a n d cle a n .
4
C h e ck fo r m issin g b o lts
5
'C h e c k e q u ip m e n t is c o rre c lty a lig n e d a n d le ve le d , rig id a n d se cu re d .
6
C h e ck b o lts a re to rq u e d a c co rd in g to M a n u fa ctu re r's re q u ire m e n ts.
7
C h e ck a ll c o ve rs a n d c o ve r b o lts a re c o rre c tly fitte d , sp e cifie d IP ra tin g is a c h ie ve d a n d
d a n g e r la b e ls a re co rre ctly in sta lle d .
8
C h e ck e a rth in g a g a in s t d ra w in g s .
9
C h e ck n a m e p la te d a ta
10
P ro d u ce m a rke d -u p d ra w in g s in a cco rd a n ce w ith in sta lla tio n .
11
P ro d u ce a d e fe c t list fo r p u n ch lis t issu e .
12
X
N .A N o t A p p lic a b le
C h e cke d & n o t a cce p te d
D ra w in g s & d o c . re f.:
REM ARKS
D AT E
N AM E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -0 7 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 101/101
-
102
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTRICAL
PRECOMM ISSIONING CHECK LIST
PROJECT
HV CABLES
rev.--- Date: --- / --- / --SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
TAG NUMBER
1
Check cable physical integrity.
2
Check cable data against cable schedule.
3
Check cable routing against drawings
(segregation, distance… ).
4
Check cable is supported and fixed to rack
according to project Specification.
5
Check bending radius is within the specified
limits.
6
Check cable and core marking against
drawings
7
Check cable gland suit for cable type.
8
Check cable earthing against drawings
9
Check gland plate for single core cables is
non ferrous.
10
Produce list of defects for punch list issue.
X
N.A Not Applicable
Checked & not accepted
9
Checked & accepted
Draw ings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-08 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 102/102
-
103
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
LV PO W E R C AB LES AN D
C O N TR O L C AB LES
PRO JECT
re v.----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
IT E M
1
2
3
4
5
6
7
C H E C K L IS T
TAG NUM BER
C h e ck c a b le p h ys ica l in te g rity.
C h e ck c a b le is a s sp e c ifie d in p ro je ct c a b le
s ch e d u le .
C h e ck c a b le ro u tin g a g a in s t d ra w in g s
(se g re g a tio n , d is ta n ce … ).
C h e ck c a b le is s u p p o rte d a n d fixe d to ra c k
a c co rd in g to p ro je ct S p e c ific a tio n .
C h e ck b e n d in g ra d iu s is w ith in th e s p e cifie d
lim its.
C h e ck c a b le is c o rre c tly lo o m e d a n d
s e g re g a te d .
C h e ck c a b le a n d c o re m a rk in g a g a in s t
d ra w in g s.
8
C h e ck c a b le g la n d s u it fo r ca b le typ e .
9
C h e ck c a b le e a rth in g a g a in s t d ra w in g s
10
C h e ck g la n d p la te fo r s in g le co re ca b le s is
n o n fe rro u s .
11
P ro d u ce lis t o f d e fe c ts fo r p u n ch lis t iss u e .
12
X
N .A N o t A p p lic a b le
C h e c ke d & n o t a c c e p te d
9
C h e ck e d & a c ce p te d
D ra w in g s & d o c . re f.:
REM ARKS
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -0 9 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 103/103
-
104
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
PR O JEC T
M U L T IC O R E IN S T R U M E N T C A B L E S
r e v .- - - -
D a te : - - - / - - - / - - -
S U B -S Y S T E M :
E Q U IP M E N T N ° :
L O C A T IO N :
IT E M
C H E C K L IS T
TAG NUM BER
1
C h e c k c a b le p h y s ic a l in te g r ity .
2
C h e c k c a b le d a ta a g a in s t c a b le s c h e d u le .
3
C h e c k c a b le r o u tin g a g a in s t d r a w in g s
( s e g r e g a tio n , d is ta n c e … ) .
4
C h e c k c a b le is s u p p o r t e d a n d fix e d to r a c k
a c c o r d in g to p r o je c t S p e c ific a tio n .
5
C h e c k b e n d in g r a d iu s is w ith in th e s p e c ifie d
lim it s
6
C h e c k c a b le s is c o r r e c tly lo o m e d a n d
s e g r e g a te d in a c c o r d a n c e w ith s p e c ific a tio n .
7
C h e c k c a b le a n d c o r e m a r k in g a g a in s t
d r a w in g s .
8
C h e c k c a b le g la n d s u it fo r c a b le ty p e .
9
C h e c k t e r m in a tio n s a r e in a c c o r d a n c e w ith
te r m in a tio n d ia g r a m a n d p r o d u c e m a r k e d - u p
te r m in a tio n d r a w in g s .
10
P r o d u c e a d e fe c t lis t fo r p u n c h lis t is s u e .
11
C h e c k c a b le e a r th in g a g a in s t d r a w in g s
12
N .A
X
N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D r a w in g s & d o c . r e f .:
REM ARKS
DATE
NAM E
S IG N A T U R E
C A R R IE D O U T B Y
CO NTRACTO R
C O M PAN Y
F O R M : C - P X - 1 0 - 1 /1 - S e p t .0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 104/104
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105
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E LE C TR IC AL
P R E C O M M IS S IO N IN G C H E C K LIS T
PROJECT
H V M O TO R
re v.----
D ate: --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C A T IO N :
IT E M
C H E C K L IS T
1
C heck m oto r is d e-ene rgize d and safe .
2
C heck preservation status a nd a nti-co ndensation heater is ready to be energized .
3
C heck m oto r is correctly tag ged.
4
C heck gene ral m echa nical arran gem e nt
5
C heck shaft rota tes fre ely a nd qu ietly in both dire ction s, m o tor un coup led
6
C heck m oto r data con form ity aga inst d ata sheet and p roject specification (ra ting plate)
7
C heck m oto r earthing again st dra w ing s.
8
C heck cooling system is un dam a ged a nd is conform ity against drawing s.
9
C heck phase seq uence con nection
10
C heck pow er an d auxiliary term in al bo xes a re cle an
11
C heck term inal b oxes screw s are tighted
12
C heck cable glan ds a re correctly m ou nted
13
C heck all a uxilia ry devices (vibra tion & tem p eratu re probes, C T's if an y...) fo r pro per in stalla tion
a nd connection
14
C heck pain ting in tegrity
15
C heck the a vaibility of certificatio n docum en ts accordin g ha zardo us area m o tor in stalla tion
16
C heck S up plier's docu m entation and d rawin gs
17
P rodu ce a defects list for pu nch list issue.
X
N .A N ot A pplicable
C he cked & not acce pted
9
D raw in g s & d o c. ref.:
REM ARKS
DATE
NAM E
S IG N A T U R E
C A R R IE D O U T B Y
CONTRACTOR
COM PANY
F O R M : C -P X -12 - 1/1 - S ep t.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 105/105
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106
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E LE C TR IC AL
P R E C O M M IS S IO N IN G C H E C K LIS T
P R O JE C T
LV M O TO R
rev.---- D ate: --- / --- / --S U B -S Y S TE M :
E Q U IP M E N T N °:
LO C AT IO N :
C H E C K L IS T
IT E M
1
C heck m otor is de-energized and safe.
2
C heck preservation status and anti-condensation heater is ready to be energized.
3
C heck m otor is correclty tagged
4
C heck m echanical general arrangem ent
5
C heck shaft rotates free and quietly in both directions, m otor uncoupled
6
C heck m otor data conform ity against data sheet/ project specification (rating plate)
6
C heck m otor earthing against drawings.
7
C heck phase sequence connection
8
C heck m otor term inal box is clean
9
C heck term inal boxes screws are tighted
10
C heck cable glands are correctly m ounted
11
C heck auxiliary devices (if any) for proper installation and connection
12
C heck painting integrity
13
C heck the avaibility of certification docum ents according hazardous area m otor installation
14
C heck S upplier's docum entation and drawings
14
P roduce a defects list for punch list issue.
X
N .A N ot A pplicable
C hecked & not accepted
9
C hecked & accepted
D raw in gs & doc. ref.:
R E M AR K S
D ATE
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N TR AC TO R
C O M P AN Y
FO R M : C -P X -13 - 1/1 - S ept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 106/106
-
107
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTR IC AL
P R E C O M M IS S IO N IN G C H E C K LIS T
P R O JE C T
D C M O TO R
rev.---- D ate: --- / --- / ---
SU B -SY ST EM :
EQ U IPM EN T N °:
LO C AT IO N :
C H EC K LIST
ITE M
1
Check equipm ent is de-energized and safe.
2
Check preservation status and anti-condensation heaters are ready to be energized.
3
Check m otor nam eplate data is correct.
4
Check m otor tag against drawings.
5
Check m otor earthing against drawings.
6
M otor uncoupled - check free and noiseless rotation in each direction.
7
Check brushgear is correct and brushes are free in their housing
8
Check spring tension on brushes against M anufacturer's specifications.
9
Check flam eproof joints are clean and greased according to m anufacturer instructions.
10
Check proper power cable connection against drawings
11
Check cable glands are correctly m ounted
12
Check term inal box screws are tighten
13
Produce a list of defects for punch list issue.
X
N .A N ot A pplicable
Checked & not accepted
9
Checked & accepted
D raw ings & doc. ref.:
R E M AR KS
D AT E
N AM E
SIG N AT U R E
C AR R IED O U T B Y
C O N T R AC T O R
C O M PAN Y
FO RM : C -P X -14 - 1/1 - S ept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 107/107
-
108
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LV DISTRIBUTION BOARD /
CONTROL PANEL /CONSOLE
rev.---- Date: --- / --- / ---
SUB-SYSTEM :
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check equipment is de-energized and safe.
2
Check preservation status and anti-condensation heaters are ready to be energized.
3
Check equipment earthing and bonding against drawings.
4
Check equipment is undammaged, correctly mounted, tagged and installed in accordance with
layout drawings.
5
Check all doors, gland plates are correctly mounted
6
Check panel-front components, indicators, lamps, meters are securely mounted and
undamaged.
7
Check all switching devices rating and tagging against drawings.
8
Check all switching devices for proper mechanical operation.
9
Check external wiring and cabling against drawings.
10
Check cable connections
11
Carry out checks in accordance with manufacturer's procedure
12
Produce marked-up drawings in accordance with installation.
13
Produce a list of defects for punch list issue.
X
N.A Not Applicable
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REM ARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COM PANY
FORM: C-PX-15 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 108/108
-
109
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC AL
P R E C O M M IS S IO N IN G C H E C K L IS T
PRO JECT
C H AR G E R / IN V E R T E R
re v.----
D a te : --- / --- /
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
C H E C K L IS T
IT E M
1
C h ec k e q u ip m e n t is d e -e n e rg ize d a n d sa fe .
2
C h ec k e q u ip m e n t is u n d a m m a g e d , co rre ctly m o un te d , ta g g e d a n d in sta lle d in a c co rd a n c e w ith la yo u t
d ra w ing s .
3
'C h e ck co n fo rm ity a g a in s t d a ta s h e e t a nd p ro je c t sp e cifica tio n
4
C h ec k m a n u fa ctu re r's n a m e p la te d a ta .
5
C h ec k a ll p a n e l-fro n t co m p o n e n ts, ind ica to rs, la m p s, m e te rs a re se cu re ly m o u n te d a n d u n d a m a g ed .
6
C h ec k e q u ip m e n t cle a n n e ss
7
C h ec k a ll e a rth in g a n d b o n d in g a g a ins t d ra w in g s .
8
C h ec k b a tte ry ca b le te rm in a tio n a g a in st d ra w in gs
9
C a rry o u t ch e c ks in a c co rd a nc e w ith m a n u fa ctu re r's p roc e d u re
10
P ro du c e m a rke d -u p d ra w in gs in a cc o rd a n ce w ith in sta lla tio n .
11
P ro du c e a lis t o f de fe c ts fo r p u n c h lis t iss u e .
12
13
14
15
X
N .A N o t A p p lica b le
C h e ck e d & n o t a c ce p te d
9
C h e c ke d & a cc e p te d
D ra w in g s & d o c . re f.:
R E M AR K S :
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -1 6 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 109/109
-
110
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC AL
P R E C O M M IS S IO N IN G C H E C K L IS T
PRO JECT
B AT T E R IE S
re v.----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
B AT T E R Y D AT A
T AG N °
M an u fa c tu re r
T yp e
C ap a city (Ah )
N ° o f C e lls
V o lta g e
C H E C K L IS T
IT E M
1
C h ec k ba tte ry is in s talle d in a cc o rda n c e w ith m a nu fa ctu re r's ins tru ctio n s w ith s u ffic ie nt c lea ra nc e
a n d a c ce s s ibility fo r m a in te n a nc e .
2
C h ec k ba tte ry c ells a re id en tified a nd tag g e d c o rre c tly.
3
C h ec k b a ttery d ata ag a in st d ata s he e t /p ro jec t s pe c ific a tion
4
C h ec k all n uts a nd link s a re fitte d , tig h ten e d a n d g re as e d .
5
C h ec k ca p s fo r tra n s po rtatio n ha ve b e e n re m o ved
6
C h ec k te rm ina ls p ro tec tin g c a ps a re in sta lle d
7
C h ec k ce lls in te rco n ne c tion s ag a in st d raw in gs
8
C h ec k ca b le c o nn e c tio n s
9
C h ec k all e lec trolyte le ve ls a re c o rre c t (if a p plic a ble ).
10
C h ec k sp e c ia l to ols an d s afe ty e q uip m en t a re a va ila ble .
11
C h ec k ro o m is s uita b ly ve ntila te d (na tu ra l ven tila tio n )
12
P rod u c e m ark e d -u p dra w in g s in a c co rd an c e w ith in s talla tion .
13
P rod u c e a de fe c ts lis t fo r pu n ch lis t is s ue .
X
N .A N o t A pp lic ab le
C h e c ke d & n o t a c ce p te d
9
C he c k ed & ac c ep te d
D ra w in g s & d o c . ref.:
REM ARKS
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -1 7 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
LIGHTING CIRCUIT AND
CONVENIENCE SOCKET OUTLETS CIRCUIT
PROJECT
rev.---- Date: --- / --- / ---
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
CIRCUIT n°
Lighting /Socket circuit tag number
1
Check that the circuit is de-energized and safe.
2
Check luminaires / sockets rating and tagging against drawings.
3
Check luminaires / sockets are correctly mounted, accessible and
don't clash with other equipment.
4
Check luminaires / sockets and junction boxes are undamaged
5
Check luminaires / sockets and junction boxes are installed in
accordance with drawings
6
Check all unused entries on junction boxes are suitably plugged
7
Check cable glands mounting and compliance with specification
8
Check cable for proper connection
9
Check earthing and bonding against drawings.
10
Check circuit breaker rating
11
Produce marked-up drawings in accordance with installation.
12
Produce a defects list for punch list issue.
13
X
N.A Not Applicable
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-18 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 2
E LE C TR IC AL
P R E C O M M IS S IO N IN G C H E C K L IS T
P R O JE C T
POW ER SOCKET OUTLETS
re v.---- D ate: --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
C H E C K L IS T
IT E M
SOCKET n°
P o w er S o cket circu it tag n u m b er
1
C h e ck tha t circu it is d e-en e rg ize d a nd sa fe .
2
C h e ck the con fo rm ity ag a in st d ra w ing s an d spe cifica tio n.
3
C h e ck sockets are co rrectly m o un te d , a cce ssib le .
4
C h e ck sockets an d ju nctio n b oxe s a re u n da m a ge d
5
C h e ck socket a nd ju n ctio n bo xe s a re in sta lle d in
acco rd a nce w ith d ra w in gs
6
C h e ck cab le g la n ds m o un ting a nd co m plian ce w ith
sp e cification
7
C h e ck cab le for p ro pe r co n ne ctio n
8
C h e ck m e ch a nica l interlo ck
9
C h e ck circu it brea ker ra tin g
10
C h e ck e a rth in g an d b on d ing a re in co n fo rm ity w ith project
sp e cification s.
11
C h e ck e a rth in g an d b on d ing a g ainst draw in g s.
12
P rod u ce m a rke d-up d ra w in gs in a cco rd an ce w ith
in sta llation .
13
P rod u ce a d e fe cts list fo r pu n ch list issu e .
X
N .A N ot A pp lica b le
C h e cke d & no t acce p te d
9
C h e cked & acce p te d
D raw in g s & d o c . re f.:
R E M AR K S :
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -1 9 - 1 /1 - S e p t.0 3
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
HEATER
PROJECT
rev.---- Date: --- / --- / ---
SUB-SYSTEM:
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check equipment is de-energized and safe.
2
Check nameplate data is correct.
3
Check cable glands and terminals for proper size and installation.
4
Check equipment tagging against drawings.
5
Check earthing and bonding against drawings.
6
Produce marked-up termination drawing in accordance with installation.
7
Check the avaibility of certification documents according hazardous area equipment
installation
8
Check Supplier's documentation and drawings
9
Produce a defects list for punch list issue
10
11
12
13
X
N.A Not Applicable
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
REMARKS
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-20 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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GS EP EXP 105
Rev: 03
Appendix 2
E LE C TR IC AL
P R E C O M M IS S IO N IN G C H E C K LIS T
P R O JE C T
N E U TR AL E AR TH IN G R E S IS TO R
rev.----
D ate: --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
C H E C K L IS T
IT E M
1
C heck equipm ent is de-energized and safe.
2
C heck equipm ent is installed according layout
3
C heck conform ity to data sheet / project specification
4
C heck earthing and bonding against drawings
5
C heck nam eplate data are correct.
6
C heck coating integrity
7
C heck cable glands (if any) and term inals for proper size and installation.
8
C heck connection
9
C heck equipm ent tagging against draw ings.
10
C heck warning labels and safety instruction are installed
11
P roduce m arked-up term ination drawing in accordance with installation.
12
C heck S upplier's docum entation and drawings
13
P roduce a defects list for punch list issue.
X
N .A N ot A pplicable
C hecked & not accepted
9
C hecked & accepted
D raw in gs & doc. ref.:
R E M AR K S
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
FO R M : C -P X -21 - 1/1 - S ept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 2
ELECTRICAL
PRECOM M ISSIONING CHECK LIST
PROJECT
TRACE HEATING
rev.---- Date: --- / --- / ---
SUB-SYSTEM :
CIRCUIT TAG N°
EQUIPM ENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the circuit is de-energized and safe.
2
Check all tapes and junction boxex are undamaged
3
Check all tapes and junction boxes are installed
according to drawings.
4
Check all tapes characteristics against project data (type,
rated power).
5
Check cable glands mounting and compliance with
specification
6
Check thermostat installation (if any)
7
Check rating of circuit breaker against drawings
8
Check circuit earthing and bonding against drawings.
9
Check tapes, junction boxes, cables and accessories
tagging.
10
Check the avaibility of certification documents according
hazardous area equipment installation
11
Produce a defects list for punch list issue
12
Produce marked-up drawings in accordance with
installation.
13
X
N.A Not Applicable
Draw ings & doc. ref.:
Checked & not accepted
9
Checked & accepted
P&ID/ ISO:
REMARKS
DATE
NAM E
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COM PANY
FORM: C-PX-22 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
PRO JECT
C O N T R O L S T A T IO N
re v .----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C A T IO N :
C H E C K L IS T
IT E M
C O N T R O L S T A T IO N S T A G N °
1
C h e c k c irc u it is d e -e n e rg iz e d a n d s a fe .
2
C h e c k e q u ip m e n t is in s ta lle d in a c c o rd a n c e w ith la y o u t d ra w in g
3
C h e c k e q u ip m e n t is u n d a m a g e d a n d c o rre c ly ta g g e d
4
C h e c k n a m e p la te d a ta is c o rre c t
5
C h e c k c o n tro l s ta tio n a n d e m e rg e n c y s to p p u s h b u tto n a c c e s s ib ility
6
C h e c k p u s h b u tto n s fo r p ro p e r m e c h a n ic a l o p e ra tio n
7
C h e c k lo c a l a n m e te r s c a le (if a n y )
8
C h e c k a ll b o lts a re fitte d a n d a ll u n u s e d e n trie s a re s u ita b ly p lu g g e d .
9
C h e c k c a b le g la n d s m o u n tin g a n d c o m p lia n c e w ith s p e c ific a tio n
10
C h e c k c a b le g la n d s a n d te rm in a ls fo r p ro p e r s iz e a n d in s ta lla tio n .
11
C h e c k e a rth in g a n d b o n d in g a g a in s t d ra w in g s .
13
C h e c k th e a v a ib ility o f c e rtific a tio n d o c u m e n ts a c c o rd in g h a z a rd o u s
a re a e q u ip m e n t in s ta lla tio n
P ro d u c e m a rk e d -u p te rm in a tio n d ra w in g s in a c c o rd a n c e w ith
in s ta lla tio n .
14
P ro d u c e a d e fe c ts lis t fo r p u n c h lis t is s u e .
12
X
N .A N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D ra w in g s & d o c . re f.:
R EM AR K S:
D AT E
N AM E
S IG N A T U R E
C A R R IE D O U T B Y
C O N TR AC TO R
C O M PAN Y
F O R M : C -P X -2 3 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
PRO JECT
N A V IG A T IO N A ID S
re v .----
S U B -S Y S T E M :
D a te : --- / --- / ---
TAG N U M B ER S
E Q U IP M E N T N °:
L O C A T IO N :
C H E C K L IS T
IT E M
1
C h e c k e q u ip m e n t is d e -e n e rg is e d a n d s a fe .
2
C h e c k a ll e q u ip m e n ts a re u n d a m a g e d
3
C h e c k a ll e q u ip m e n t in s ta lla tio n a g a in s t d ra w in g s .
4
C h e c k a ll b o lts a re fitte d a n d c o rre c ly tig h te d
5
C h e c k e q u ip m e n t is c o rre c tly ta g g e d a s p e r d ra w in g s
6
C h e c k n a m e p la te d a ta is in a c c o rd a n c e w ith p ro je c t d a ta
7
C h e c k a ll u n u s e d e n trie s a re s u ita b ly p lu g g e d
8
C h e c k c a b le g la n d s m o u n tin g a n d c o m p lia n c e w ith s p e c ific a tio n
9
C h e c k e q u ip m e n t e a rth in g a n d b o n d in g a g a in s t d ra w in g s .
10
P e rfo rm C h e c k s a c c o rd in g to M a n u fa c tu re r's p ro c e d u re (if a n y )
12
C h e c k th e a v a ib ility o f c e rtific a tio n d o c u m e n ts a c c o rd in g h a z a rd o u s
a re a e q u ip m e n t in s ta lla tio n
P ro d u c e m a rk e d -u p te rm in a tio n d ra w in g in a c c o rd a n c e w ith
in s ta lla tio n .
13
P ro d u c e a lis t o f a n y d e fe c ts fo r p u n c h lis t is s u e .
11
X
N .A N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D ra w in g s & d o c . re f.:
R EM AR K S:
D ATE
N AM E
S IG N A T U R E
C A R R IE D O U T B Y
C O N TR AC TO R
C O M PAN Y
F O R M : C -P X -2 5 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
ELECTRICAL
PRECOMMISSIONING CHECK LIST
PROJECT
EARTHING SYSTEM
rev.---- Date: --- / --- / ---
SUB-SYST k
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check all earth bars installation and tagging against drawings.
2
Check earthing cables installation and tagging against drawings.
3
Check earthing cables cross section against drawings.
4
Check all connections are tight, clean and coated with an approved
anti-corrosive grease.
5
Check earthing networks segregation (IS)
6
Check earth rods correct installation
7
Produce marked-up drawings in accordance with installation.
8
Produce a defects list for punch list issue.
9
10
X
N.A Not Applicable
Checked & not accepted
9
Checked & accepted
Drawings & doc. ref.:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-PX-26 - 1/1 - Sept.04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
M IS C E L L A N E O U S
E L E C T R IC A L E Q U IP M E N T
PRO JECT
re v.----
D a te : --- / --- / ---
S U B -S Y S T E M :
E Q U IP M E N T N °:
L O C AT IO N :
C H E C K L IS T
IT E M
C O N T R O L S T A T IO N S T A G N °
1
C h e c k c irc u it is d e -e n e rg ize d a n d s a fe .
2
C h e c k e q u ip m e n t is in s ta lle d in a c c o rd a n c e w ith la yo u t d ra w in g
3
C h e c k e q u ip m e n t is u n d a m a g e d a n d c o rre c ly ta g g e d
4
C h e c k n a m e p la te d a ta is c o rre c t
5
C h e c k a ll b o lts a re fitte d a n d a ll u n u s e d e n trie s a re s u ita b ly p lu g g e d .
6
C h e c k c a b le g la n d s m o u n tin g a n d c o m p lia n c e w ith s p e c ific a tio n
7
C h e c k c a b le g la n d s a n d te rm in a ls fo r p ro p e r s ize a n d in s ta lla tio n .
8
C h e c k e a rth in g a n d b o n d in g a g a in s t d ra w in g s .
10
C h e c k th e a va ib ility o f c e rtific a tio n d o c u m e n ts a c c o rd in g h a za rd o u s
a re a e q u ip m e n t in s ta lla tio n
P ro d u c e m a rk e d -u p te rm in a tio n d ra w in g s in a c c o rd a n c e w ith
in s ta lla tio n .
11
P ro d u c e a d e fe c ts lis t fo r p u n c h lis t is s u e .
9
12
13
X
N .A N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D ra w in g s & d o c . re f.:
R E M AR K S :
D AT E
N AM E
S IG N AT U R E
C AR R IE D O U T B Y
C O N T R AC T O R
C O M P AN Y
F O R M : C -P X -2 7 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 2
E L E C T R IC A L
P R E C O M M IS S IO N IN G C H E C K L IS T
PRO JECT
CABLE TRAY / LADDER
re v .----
S U B -S Y S T E M :
D a te : --- / --- /
TAG N U M B ER S
E Q U IP M E N T N ° :
L O C A T IO N :
C H E C K L IS T
IT E M
1
C h e c k c a b le tra y / la d d e r is u n d a m a g e d a n d in s ta lle d a g a in s t
d ra w in g s w ith o u t c la s h e s w ith p ip e ru n s o r o th e r e q u ip m e n t.
2
C h e c k c a b le tra y / la d d e r is a d e q u a te ly s u p p o rte d a g a in s t d ra w in g s (
n o e x c e s s iv e d e fle c tio n ).
3
C h e c k c a b le s s e g re g a tio n in a c c o rd a n c e w ith d ra w in g s .
4
C h e c k th e c a p a c ity o f c a b le tra y / la d d e r (b u n c h in g , s iz e o f c a b le s ,
e tc … ).
5
C h e c k in s u la tio n p a d s a re a d a p te d to s ta in le s s s te e l o r a lu m in iu m
c a b le tra y /la d d e r.
6
C h e c k c a b le tra y / la d d e r c le a n n e s s
7
C h e c k lid s in ta lla tio n (if a n y ) a g a in s t d ra w in g s ,
8
C h e c k c a b le tra y / la d d e r e a rth e d a n d b o n d e d a g a in s t d ra w in g s .
9
P ro d u c e m a rk e d -u p la y o u t d ra w in g in a c c o rd a n c e w ith in s ta lla tio n .
10
P ro d u c e a d e fe c ts lis t fo r p u n c h lis t is s u e .
X
N .A N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D r a w in g s & d o c . re f.:
REM AR KS:
D ATE
N AM E
S IG N A T U R E
C A R R IE D O U T B Y
C O N TR AC TO R
C O M PAN Y
F O R M : C -P X -3 0 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Appendix 2
E L E C T R IC A L
PRO JECT
R E C O M M IS S IO N IN G C H E C K L IS
J U N C T IO N B O X
re v .---- D a te : --- / --- / --M A R S H A L L IN G B O X
S U B -S Y S T E M :
TAG N U M B ER S
E Q U IP M E N T N °:
L O C A T IO N :
C H E C K L IS T
IT E M
1
C h e c k b o x is d e -e n e rg iz e d a n d s a fe .
2
C h e c k b o x is c o rre c tly m o u n te d a n d e a s ily a c c e s s ib le .
3
C h e c k b o x ta g g in g a g a in s t d ra w in g .
4
C h e c k n a m e p la te d a ta is c o rre c t.
5
C h e c k fla m e p ro o f jo in ts a re c le a n a n d g re a s e d w ith a p p ro v e d
lu b ric a n ts
6
C h e c k fo r m is s in g b o lts a n d g a s k e ts
7
C h e c k a ll b o lts a re fitte d a n d c o rre c ly tig h te d .
8
C h e c k a ll u n u s e d e n trie s a re s u ita b ly p lu g g e d .
9
C h e c k c a b le g la n d s m o u n tin g a n d c o m p lia n c e w ith s p e c ific a tio n
10
C h e c k e a rth in g a n d b o n d in g a g a in s t d ra w in g s .
11
C h e c k te rm in a l b lo c k s s e g re g a tio n b a rrie rs a re fitte d w h e re
n e c e s s a ry .
12
C h e c k th e a v a ila b ility o f c e rtific a tio n d o c u m e n ts a c c o rd in g to
h a z a rd o u s a re a b o x in s ta lla tio n
13
P ro d u c e m a rk e d -u p te rm in a tio n d ra w in g s in a c c o rd a n c e w ith
in s ta lla tio n .
14
P ro d u c e a d e fe c ts lis t fo r p u n c h lis t is s u e .
X
N .A N o t A p p lic a b le
C h e c k e d & n o t a c c e p te d
9
C h e c k e d & a c c e p te d
D ra w in g s & d o c . re f.:
R EM AR K S:
D ATE
N AM E
S IG N A T U R E
C A R R IE D O U T B Y
C O N TR AC TO R
C O M PAN Y
F O R M : C -P X -3 1 - 1 /1 - S e p t.0 4
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 3
Appendix 3
Electrical “Test Sheet” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
DATE
sept-03
LIST OF TEST SHEET FORMS
SHEET
FORM
DESIGNATION
DATE
T-PX-00
LIST
sept-04
T-PX-01
GENERATOR
sept-04
T-PX-02
POWER TRANSFORMER
sept-04
T-PX-03
1
OF 1
REMARKS
NOT USED
T-PX-04
HV SWITCHBOARD / MCC
sept-04
T-PX-05
LV SW ITCHBOARD / MCC
sept-04
T-PX-06
CANCELLED
T-PX-07
BUS DUCT
sept-04
T-PX-08
HV CABLE
sept-04
T-PX-09
LV POW ER CABLE
sept-04
T-PX-10
MULTICORE CABLES
sept-04
T-PX-11
NOT USED
T-PX-12
HV MOTOR
sept-04
T-PX-13
LV MOTOR
sept-04
T-PX-14
DC MOTOR
sept-04
T-PX-15
LV DISTRIBUTION BOARD /CONTROL PANEL /CONSOLE
sept-04
T-PX-16
CHARGER / INVERTER
sept-04
T-PX-17
BATTERIES
sept-04
T-PX-18
LIGHTING CIRCUITS & CONVENIENCE SOCKET OUTLETS
sept-04
T-PX-19
POWER SOCKET OUTLETS
sept-04
T-PX-20
ELECTRICAL HEATER (Electrical needles)
sept-04
T-PX-21
NEUTRAL EARTHING RESISTOR
sept-04
T-PX-22
TRACE HEATING
sept-04
T-PX-23
CONTROL STATION
sept-04
T-PX-24
LOCAL ISOLATOR
sept-03
T-PX-25
NAVIGATION AIDS
sept-04
T-PX-26
EARTHING SYSTEM
sept-03
CANCELLED
FORM: C-PX-00 -1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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124
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
E LE C TR IC AL
P R E C O M M IS S IO N IN G TE S T S H E E T
G E N E R AL P U R P O S E
P R O JE C T
rev --- D ate --- / --- / ---
'E Q U IP M E N T D E S IG N ATIO N :
TA G N U M B E R :
S U B S Y S TE M :
D E S C R IP TIO N :
LO C A TIO N :
E Q U IP M E N T N ° :
SHEET :
of
N AM E P L ATE D ATA
M A N U FA C TU R E R :
TY P E :
S E R IA L N ° :
V O LTA G E :
FR E Q U E N C Y :
R A TIN G :
S U P P LY FR O M :
D A TA S H E E T :
IN S TR U M E N T D E TAILS
TY P E / S E R IA L N ° :
TY P E / S E R IA L N ° :
TY P E / S E R IA L N ° :
TE S T R E S U LTS
R E S U LT
T E S T D E S C R IP TIO N
1
2
3
4
5
6
7
8
9
10
11
12
R E F E R E N C E D O C U M E N TS :
NAME
ACCEPTED BY
TE S TE D
S IG N A TU R E
D A TE
BY
C O N TR A C T O R
COMPANY
FO R M : T - P X- 1/1 - S ept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 124/124
-
125
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
GENERATOR
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET : 1 of 1
GENERATOR DATA
MANUFACTURER :
SERIAL N° :
FLC :
Amps
RATED OUTPOUT
kVA
Type of protection (Ex):
SPEED :
rpm
POWER FACTOR
VOLTAGE :
kV
FREQUENCY :
Hz
DATA SHEET:
IP RATING :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE / H.V. TESTS
TEST VOLT.
GENERATOR TEST CONFIGURATION
MINI REQU.
U-VWE
V-UWE
W-UVE
INSULATION RESISTANCE TEST (MΩ)
POLARISATION INDEX 10:1 MINUTE RATIO
WINDING RESISTANCE :
IP =
2,5
FAT VALUE =
Ω U-W
U-V
Ω V-W
Voltage
Ω
Mini Req
Readings
EXCITER INSULATION RESISTANCE / EARTH
MΩ
SPACE HEATER INSULATION RESISTANCE PHASE/EARTH
MΩ
BEARING INSULATION RESISTANCE SHAFT DRIVING END
MΩ
BEARING INSULATION RESISTANCE SHAFT NON DRIVIND END
MΩ
CONTINUITY TESTS
Bearing probe
shaft DE
CONTINUITY
Bearing probe
NDE
Space heater
Exciter circuit
circuit
PH/E
REMARKS
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX -01- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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126
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
POWER TRANSFORMER
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
TRANSFORMER DATA
MANUFACTURER :
SERIAL N° :
PRIMARY VOLTAGE :
SECONDARY VOLTAGE :
HV SWITCHBOARD:
POWER RATING :
kVA
VECTOR GROUP :
LV SWITCHBOARD:
DATA SHEET:
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE / H.V. TESTS
Primary windings / Secondary windings - Earth
Voltage
Mini Req
Secondary windings /primary windings- Earth
Readings
INSULATION TEST
Voltage
Mini Req
Readings
MΩ
MΩ
voltage Mini Req
Readings
TANK INSULATION RESISTANCE
MΩ
AUXILIARY WIRING INSULATION RESISTANCE
MΩ
OIL BREAKDOWN TESTS
OIL 'WATER CONTENT TEST
ppm
< 50
DIELECTRIC STRENGTH
kV/cm
CONTINUITY CHECK PHASES / TAPPING POSITION
Ph1 / Ph2
Ph1 / Ph3
Ph3 / Ph2
TAPPING POSITION
-5%
-2,50%
0
+ 2,5 %
+5%
REMARKS:
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX -02- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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127
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
AUXILIARY LV TRANSFORMER
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
SERIAL N° :
RATING :
PRIMARY VOLTS :
SECONDARY VOLTS :
VECTOR GROUP :
INSULATION CLASS :
UPSTREAM SWITCHBOARD :
kVA
DATA SHEET :
DOWNSTREAM SWITCHBOARD :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TESTS
TEST VOLT.
MINI REQU.
READINGS
BETWEEN PRIMARY WINDINGS AND EARTH
MΩ
BETWEEN SECONDARY WINDINGS AND EARTH
MΩ
BETWEEN SECONDARY WINDING AND PRIMARY WINDINGS
MΩ
CONTINUITY CHECK PHASES / TAPPING POSITION
Ph1 / Ph2
Ph1 / Ph3
Ph3 / Ph2
TAPPING POSITION
-5%
-2,50%
0
+ 2,5 %
+5%
REMARKS
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX -03- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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128
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
HV SWITCHBOARD
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
SWITCHBOARD DATA
MANUFACTURER :
SERIAL N° :
VOLTAGE :
TYPE :
V CURRENT :
Rated peak current:
A
FREQUENCY :
kA/1s IP RATING:
DATA SHEET
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
Polarity distribution
Bus bars
R
S
T
Control
Signalling
Space heater
circuit
Motor
rearming
wiring
CONTINUITY
BUS-BAR
Test VOLT
MINI REQU.
R-STE
S-RTE
T-RSE
Control
Wiring
Signaling
wiring
Space heater
circuit
1st INSULATION RESISTANCE -M
HV TEST 1 min.
2nd INSULATION RESISTANCE -M
Test VOLT.
MINI REQU.
Motor
rearming
wiring
INSULATION RESISTANCE -M
VOLTAGE TRANSFORMER INSULATION RESISTANCE TEST
CONTINUITY
Primary
VT IDENTIFICATION
Secondary
INSULATION
Prim/secondaryEarth
U1 U2 U3 V1a V2a V3a V1b V2b V3b U1-E U2-E U3-E
Secondary/primary- Earth
V1a-E
V2a-E
V3a-E
V1b-E
V2b-E
V3b-E
REMARKS: For VT tests : Secondary shall have neutral disconnected
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX -04- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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129
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
LV SWITCHBOARD
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
SWITCHBOARD DATA
MANUFACTURER :
SERIAL N° :
VOLTAGE :
V
Rated peak current:
TYPE :
CURRENT :
A
kA/1s IP RATING
FREQUENCY :
HZ
DATA SHEET:
SPECIFICATION:
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE / H.V. TESTS
BUSBAR
Test VOLT
R-STE S-RTE T-RSE
MINI REQU.
1st INSULATION RESISTANCE -M
HV TEST 1 min.
µA
2nd INSULATION RESISTANCE -M
Test VOLT. MINI REQU.
Control
Wiring
Signaling
wiring
Space heater
circuit
Control
Wiring
Signaling
wiring
Space heater
circuit
INSULATION RESISTANCE -M
Bus bars
R
S
T
Motor
rearming
wiring
CONTINUITY
CONTINUITY
VT IDENTIFICATION
Primary
Secondary
INSULATION
Prim/secondaryEarth
U1 U2 U3 V1a V2a V3a V1b V2b V3b U1-E
U2-E U3-E
Secondary/primary- Earth
V1a-E
V2a-E
V3a-E
V1b-E
V2b-E
V3b-E
REMARKS: For VT tests : Secondary shall have neutral disconnected
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T-PX - 05 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 129/129
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130
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
BUS DUCT
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
VOLTAGE :
SERIAL N° :
TYPE :
V RATING :
ASSOCIATED SWBD. :
A
ASSOCIATED TRANSF.:
FREQUENCY :
HZ
I.P. RATING :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE / H.V. TESTS
BUS-BAR
Test VOLT
MINI REQU.
Test VOLT.
MINI REQU.
R-STE
T-RSE
S-RTE
1st INSULATION RESISTANCE -M Ohms
HV TEST 1 min.
2 nd INSULATION RESISTANCE M Ohms
Space heater circuit
INSULATION RESISTANCE -M
Bus bars
R
S
T
Space heater
circuit
CONTINUITY
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -07 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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-
131
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
HV CABLE
rev --- Date --- / --- / ---
CABLE TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
ELECTRICAL TESTS ( CABLE DISCONNECTED )
CROSS SECTION
mm²
mm²
CABLE SCHEDULE CROSS SECTION :
CABLE TAG NUMBER
(for parallel unipolar cables)
CORE CONTINUITY
SCREEN CONTINUITY
ARMOUR CONTINUITY
1 st INSULATION TEST: Voltage applied:
kV
Ph1/Ph2-Ph3-armour-Earth :
MΩ
Ph2/Ph1-Ph3-armour-Earth
MΩ
Ph3/Ph2-Ph1-armour-Earth
MΩ
HV TEST 1 min. :Voltage applied:
kV
Ph1/Ph2-Ph3-armour-Earth
µA
Ph2/Ph1-Ph3-armour-Earth
µA
Ph3/Ph2-Ph1-armour-Earth
µA
2nd INSULATION TEST: Voltage applied:
kV
Ph1/Ph2-Ph3-armour-Earth :
MΩ
Ph2/Ph1-Ph3-armour-Earth
MΩ
Ph3/Ph2-Ph1-armour-Earth
MΩ
RE-CONNECT TERMINATIONS
Tightening torque
N.m
ACCEPTED BY
N.A: Not applicable
NAME
SIGNATURE
DATE
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -08- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 131/131
-
132
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
L.V. POWER CABLES
CABLE TAG NUMBER
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
PROJECT
rev --- Date --- / --- / ---
of
1
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
ELECTRICAL TESTS ( CABLE DISCONNECTED )
UPSTREAM CONNECTION ACCORDING CABLE SCHEDULE
DOWNSTREAM CONNECTION ACCORDING CABLE SCHEDULE
CROSS SECTION ACCORDING CABLE SCHEDULE
CONTINUITY
PH 1
CORE CONTINUITY
PH 2
PH 3
ARMOUR CONTINUITY
PROTECTIVE CONDUCTOR CONTINUITY
INSULATION
PH1/ PH2-PH3-E
CORES / EARTH ° ≈
PH2/ PH1-PH3-E
PH3/ PH1-PH2-E
CORE / ARMOUR
M°
CABLE IS CORRECTLY RE-CONNECTED.
ACCEPTED BY
NAME
SIGNATURE
DATE
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -09- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 132/132
-
133
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
MULTICORE CABLES
rev --- Date --- / --- / ---
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
TEST RESULTS
CABLE N°
INSULATION TESTS
CORE
EARTH
CORE
CORE
CORE
SCREEN
CORE
ARMr
SCREEN SCREEN
EARTH
ARMr
CONTINUITY TESTS
CORES
SCREEN
EARTH
ARMr
SUB SYS
TEST
VOLTS
TEST ALL CORES AND RECORD LOW EST VALUE
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -10- 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 133/133
-
134
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
H.V. MOTOR
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
MOTOR DATA
MANUFACTURER :
SERIAL N° :
SPEED :
VOLTAGE :
V FREQUENCY :
FLC :
A type of protection:
SWBD & CUB REF. :
rpm
Hz RATING :
kW
IP RATING
DATA SHEET :
INSULATION CLASS :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE / H.V. TESTS
TEST VOLT.
MOTOR TEST CONFIGURATION
MINI REQU.
U-VWE
V-UWE
W-UVE
Voltage
Mini Req
Readings
INSULATION RESISTANCE -MΩ
5
POLARISATION INDEX 10/1 MINUTE RATIO
STAR CONNECTION
DELTA CONNECTION
SPACE HEATER INSULATION RESISTANCE
MΩ
BEARING INSULATION RESISTANCE SHAFT END
MΩ
BEARING INSULATION RESISTANCE OPPOSITE SHAFT END
MΩ
WINDING RESISTANCE
Ω
U-V
MOTOR ROTATION FACING DRIVE END
Ω
U-W
Ω
V-W
C.C.W.
C.W
Bearing probe
shaft end
Bearing probe
Space heater
opposite shaft end
circuit
CONTINUITY
REMARKS
ACCEPTED BY
NAME
SIGNATURE
DATE
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -12- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 134/134
-
135
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
L.V. MOTOR
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
SERIAL N° :
SPEED :
VOLTAGE :
V FREQUENCY :
FLC :
A type of protection:
SWBD & CUB REF. :
rpm
Hz RATING :
kW
IP RATING
INSULATION CLASS :
DATA SHEET :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
WINDING CONTINUITY
U:
V:
W:
TEST VOLTAGE
WINDING INSULATION RESISTANCE
MINI REQ.
READINGS
U-VWE
MΩ
V-UWE
MΩ
W-UVE
MΩ
TEST VOLTAGE
MINI REQ.
READING
MΩ
HEATER INSULATION RESISTANCE: PHASE TO HEARTH
STAR CONNECTION
DELTA CONNECTION
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -13- 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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-
136
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
D.C.
PROJECT
MOTOR
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
MOTOR DATA
MANUFACTURER :
SERIAL N° :
VOLTAGE :
SPEED :
V FLC
FIELD
rpm
A RATING :
A E"x" type
kW
IP RATING
SWBD & CUB REF. :
DATA SHEET :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TESTS
TEST VOLTAGE
MINI REQ.
READINGS
ARMATURE TO EARTH
ΜΩ
SERIES FIELD TO EARTH
ΜΩ
SHUNT FIELD TO EARTH
ΜΩ
HEATER TO EARTH
ΜΩ
WINDING RESISTANCE
SERIES FIELD
ROTATION FROM NON DRIVE END
Ω SHUNT FIELD
C.W.
Ω ARMATURE
Ω
C.C.W.
SPRING TENSION ON BRUSHES
ARMATURE CONTINUITY
REMARKS
ACCEPTED BY
TESTED
BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX -14- 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 136/136
-
137
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
LV DISTRIBUTION BOARD /
CONTROL PANEL / CONSOLE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
rev --- Date --- / --- / ---
of
2
NAME PLATE DATA
MANUFACTURER :
VOLTAGE :
INGRESS PROTECTION :
SERIAL N° :
TYPE
V FREQUENCY :
Hz RATING :
N° OF OUTGOERS:
A
SPECIFICATION:
SWBD & CUB REF. :
DATA SHEET :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TESTS
TEST VOLTAGE
MINI REQ.
READINGS
R-EARTH
MΩ
S-EARTH
MΩ
T-EARTH
MΩ
R-S
MΩ
S-T
MΩ
R-T
MΩ
REMARKS
ACCEPTED BY
TESTED BY
NAME
SIGNATURE
DATE
CONTRACTOR
COMPANY
FORM : T - PX 15- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 137/137
-
138
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
CHARGER / INVERTER
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
SERIAL N° :
TYPE :
INPUT :
V
OUTPUT :
V
RATING :
INPUT :
A
OUTPUT :
A
SPECIFICATION :
SUPPLY SWBD & CUB REF. :
DATA SHEET :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
MANUFACTURER REPORT NUMBER :
MAIN COMMENTS / REMARKS OF MANUFACTURER:
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -16 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
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Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
BATTERIES
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
of
--
BATTERY DATA
MANUFACTURER :
SERIAL N° :
N° OF CELLS :
CELL VOLTAGE :
BATTERIES CAPACITY :
BATTERY TYPE
V BATTERY CHARGER :
Ah BATTERY VOLTAGE
V AMBIENT TEMPERATURE:
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
NA Not Applicable
X
Checked & not accepted
9
NAME
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
ELECTROLYTE LEVEL
Connection tightening
CELL TAG NUMBER
TYPE / SERIAL N° :
Checked & accepted
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -17- 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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140
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
LIGHTING CIRCUIT AND
CONVENIENCE SOCKET OUTLETS CIRCUITS
TAG NUMBER :
rev --- Date --- / --- / ---
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
CIRCUIT DATA
DISTRIBUTION BOARD:
LAYOUT DWG
VOLTAGE :
TYPE OF PROTECTION :
PROTECTION RATING :
V
A CIRCUIT LOAD :
A
WIRING DIAG n°
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TESTS
TEST VOLTAGE :
CIRCUIT NUMBER
V
INSULATION RESISTANCE
CIRCUIT NUMBER
INSULATION RESISTANCE
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
ΜΩ
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -18 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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141
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
POWER SOCKET OUTLETS
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
CIRCUIT DATA
MANUFACTURER :
CIRCUIT REF :
VOLTAGE :
V
TYPE :
RATING :
A LAYOUT DWG :
DIST'N BOARD :
WIRING DIAG n°
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TESTS
INSULATION RESISTANCE TEST VOLTAGE
VOLTS
TEST EACH PHASE TO EARTH ( RECORD MINIMUM VALUE )
ΜΩ
SOCKET OUTLET:
TAG NUMBER
U-V
V-W
U-W
NAME
U-EARTH
SIGNATURE
V-EARTH
W-EARTH
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -19 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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142
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
HEATER
(Electrical needles)
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
SERIAL N° :
VOLTAGE :
V
FREQUENCY :
Hz IP RATING:
TYPE :
FLC :
SUPPLIED FROM :
A RATING :
KW
DATA SHEET :
type of protection:
SPECIFICATION:
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
INSULATION RESISTANCE TEST
Volts
TEST VOLTAGE :
R/ S-T-EARTH
ΜΩ
S/ R-T-EARTH
ΜΩ
T/S-R-EARTH
ΜΩ
RESISTANCE MEASUREMENT
Ω
R1 - R2
Ω
S1 - S2
T1 - T2
Ω
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -20 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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143
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
NEUTRAL EARTHING RESISTOR
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
rev --- Date --- / --- / ---
of
1
NAME PLATE DATA
MANUFACTURER :
VOLTAGE :
SERIAL N° :
V
RATING Ohms/Amps/sec :
TYPE :
FREQUENCY :
HZ DATA SHEET
PERMANENT
A
SUPPLIED FROM
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
Ω (Measured)
NER RESISTANCE
Ω ( Design )
INSULATION RESISTANCE
INSULATION RESISTANCE
Test voltage:
V
ΜΩ
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -21- 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
TRACE HEATING
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
CIRCUIT DATA
LIST ASSOCIATED TRACE HEATING ISOMETRICS
TAPE TYPE :
SUBSYSTEM INSTALLED LENGTH :
WIRING DIAG.:
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
Circuit
number
TAPE n°
TAPE
LENGTH
FIRST TEST
Cont.
IR
FINAL TEST
Cont.
TEST VOLTS
Thermostats
IR
FIRST TEST:Continuity and insulation resistance tests to earth for each conductor core are carried out after the
tape is installed on pipework but before any insulation and cladding is fitted.
FINAL TEST:Same as first test but carried out after pipework has been fully insulated and clad.
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX -22 - 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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145
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
CONTROL STATION
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
NAME PLATE DATA
MANUFACTURER :
VOLTAGE :
SERIAL N° :
V
ASSOC'D EQUIPMENT :
TYPE :
FREQUENCY :
HZ RATING :
I.P. RATING :
A
DATA SHEET :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
ON/OFF TEST
YES
NO
TEST VOLTAGE
Volts
INSULATION RESISTANCE EACH POLE TO EARTH ( RECORD MINIMUM VALUE )
ΜΩ
REMARK:
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX - 23 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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146
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
NAVIGATION AIDS
TAG NUMBER :
rev --- Date --- / --- / ---
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
-- 1
NAME PLATE DATA
MANUFACTURER :
SERIAL N° :
TYPE :
INPUT VOLTS :
INPUT CURRENT :
A DATA SHEET :
OUTPUT VOLTS :
OUTPUT CURRENT :
A SPECIFICATION:
SUPPLIED FROM :
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
CARRY OUT ALL TESTS IN CONJUNCTION WITH MANUFACTURERS TEST PROCEDURES
MANUFACTURER REPORT NUMBER :
MAIN COMMENTS / REMARKS OF MANUFACTURER:
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX - 25 - 1/1 - Sept 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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147
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 3
ELECTRICAL
PRECOMMISSIONING TEST SHEET
PROJECT
EARTHING SYSTEM
rev --- Date --- / --- / ---
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
---
TESTING INSTRUMENTS USED
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TYPE / SERIAL N° :
TEST RESULTS
DRAWING N°
EQUIPMENT N° (FROM )
EARTH DISPATCHER (TO )
GLOBAL EARTHING RESISTANCE
Ω
EARTHING ROD RESISTANCE
Ω
NAME
LOOP
RESISTANCE
ASSOIATED
CABLE N°
TEST CURRENT
SIGNATURE
A
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
FORM : T - PX - 26 - 1/1 - Sept 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
Appendix 4
Instrument “Check List” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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149
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
PROJECT
MISCELLANEOUS
SHEET 1 OF 1
INSTRUMENT TYPE:
SUB-SYSTEM:
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check tube fittings manufacturer is the one chosen for the plant
5
Check piping connections provide required block & bleed facility
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11
12
13
14
15
16
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-00
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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150
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
THERMOWELL
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
2
3
Check for mechanical damage
Check installed equipment is suitable and conforms to specification
(length…)
Check installation conforms to P&ID and hook-up drawing
4
5
6
7
Check identification (tag number, tag plates)
8
9
Check accessibility conforms to specifications with platforming where
necessary
10
11
12
13
14
15
16
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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151
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
LOCAL GAUGE
PROJECT
SHEET 1 OF 1
TAG NUMBERS
SUB-SYSTEM:
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check tube fittings manufacturer is the one chosen for the plant
5
Check piping connections provide required block & bleed facility
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications with platforming where
9
necessary
10 Check calibration certificate
8
11 Check instrument positioning and visibility
12
13
14
15
16
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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152
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
PROJECT
ELECTRICAL INSTRUMENT
SHEET 1 OF 1
INSTRUMENT TYPE:
SUB-SYSTEM:
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check tube fittings manufacturer is the one chosen for the plant
5
Check piping connections provide required block & bleed facility
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11 Check electrical connections
12 Check cable conformity and identification at instrument side
13 Check cable gland conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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153
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
ORIFICE PLATE
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
5
Check installation conforms to P&ID and hook-up drawing
Check piping upstream and downstream straight lengths are in line with
specifications
Check flow direction is clearly identified on the tab
6
Measure bore and check tolerances against data sheet
7
Check tag number is stamped or engraved on tab
4
8
Check accessibility conforms to specifications, with platforming where
necessary
10 Check calibration certificate
9
11 Check plate flatness and surface finish
12
13
14
15
16
17
18
Protect and store plate until ready for installation (after hydrotest and just
prior to commissioning)
20 Produce marked-up documents in accordance with installation
19
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-11
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
TURBINE METER
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
5
Check installation conforms to P&ID and hook-up drawing
Check installation is in accordance with flow direction and
manufacturer's recommendations for upstream and downstream
Check internal parts are clean and check for free rotation
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
4
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11 Check electrical connections
12 Check cable conformity and identification
13 Check cable glands conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-13
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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155
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
VORTEX METER
PROJECT
SHEET 1 OF 1
TAG NUMBERS
SUB-SYSTEM:
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
5
Check installation conforms to P&ID and hook-up drawing
Check installation is in accordance with flow direction and manufacturer's
recommendations for upstream and downstream straight lengths
Check internal parts are clean
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
4
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11 Check electrical connections
12 Check cable conformity and identification
13 Check cable gland conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-14
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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156
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
BURSTING DISK
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
3
Check for mechanical damage
Check piping arrangement and disk holders conform to P&ID and
installation details
Check identification (tag number, tag plates)
4
Check bursting pressure stamped on disk against datasheet
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Protect and store bursting disk until ready for installation after
hydrotest/cleaning and just prior to commissioning
20 Produce marked-up documents in accordance with installation
19
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-20
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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157
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
RELIEF VALVE
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check installation is in line with manufacturer's recommendations
5
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate and date
8
11 Check that calibration seal is not broken
12 Check that transport locking device has been removed after iinstallation
13
14
15
16
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-21
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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158
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
PROJECT
ACTUATED ON/OFF VALVE
ASSEMBLY ( PNEUMATIC TYPE)
SUB-SYSTEM:
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID, typical and hook-up drawing
4
Check valve is installed in accordance with flow direction
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check identification (tag number, tag plates)
Check accessibility conforms to specifications, with platforming where
necessary
7
8
9
Check " Valve + Control Panel " FAT report
10 Check limit switches as per form C-JX-08
11 Check control panel as per form C-JX-31
12
13
14
15
16 Check ATEX certificates
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-23
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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159
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
ACTUATED ON/OFF VALVE
ASSEMBLY (ELECTRICAL TYPE)
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID, typical and hook-up drawing
4
Check valve is installed in accordance with flow direction
5
6
7
Check identification (tag number, tag plates)
Check accessibility conforms to specifications, with platforming where
necessary
8
9
Check limit switches as per form C-JX-08
10 Check motor electrical connections
11 Check power cable conformity and identification
12 Check control and feedback signals connections
13 Check control and feedback cables conformity and identification
14 Check cable glands conformity and mounting
15 Check earthing connections (cable armour and screen)
16 Check ATEX certificates
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-24
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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160
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
CONTROL VALVE ASSEMBLY
(PNEUMATIC or HYDRAULIC)
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check valve is installed in accordance with flow direction
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11 Check connections between actuator and electro-positioner
12 Check electro-positioner as per form C-JX-08
13 Check position transmitter as per form C-JX-08
14
15
16 Check ATEX certificates
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-27
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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161
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
CONTROL VALVE ASSEMBLY
(ELECTRICAL TYPE)
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check installed equipment is suitable and conforms to specification
2
Check for mechanical damage
3
Check installed equipment is suitable and conforms to specification
4
Check valve is installed in accordance with flow direction
5
Check insulation and heat-tracing
6
Check identification (tag number, tag plates)
7
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
necessary
Check calibration certificate
8
9
10 Check motor electrical connections
11 Check power cable conformity and identification
12 Check control and feedback signals connections
13 Check control and feedback cables conformity and identification
14 Check cable glands conformity and mounting
15 Check earthing connections (cable armour and screen)
16 Check ATEX certificates
17
18
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-28
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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162
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
FIELD INSTRUMENT PANEL
ANNONCIATOR PANEL
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to hook-up drawing
4
Check construction conforms to detailed drawings
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
8
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
necessary
9
10
11
12 Check electrical connections
13 Check cables conformity and identification
14 Check cable glands conformity and mounting
15 Check earthing connections (cable armour and screen)
16 Check ATEX certificates
17 Check panel FAT report
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-30
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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163
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
ON /OFF VALVE
CONTROL PANEL
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to hook-up drawing
4
Check construction conforms to detailed drawings
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check instruction plates
8
11 Check electrical connections
12 Check cables conformity and identification
13 Check cable glands conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificates
16
17
18 Flush instrument pipework with dry air
19 Check equipment is correctly preserved
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-31
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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164
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
GAS DETECTORS
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to F&G detection layout drawings
4
Check test facility is installed
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check protective cap is installed
7
Check identification (tag number, tag plates)
8
Check supporting and protection against vibrations
9
Check accessibility conforms to specifications, with platforming where neces
10 Check calibration certificate
11 Check electrical connections
12 Check cable conformity and identification
13 Check cable gland conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16 Flush instrument pipework with dry air
17 Dismantle and storel sensor until installation just before commissioning
18 Check equipment is correctly preserved
19 Produce marked-up documents in accordance with installation
20 Produce the list of defects for punch list issue
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-42
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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165
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
FIRE DETECTORS
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to F&G detection layout drawings
4
Check test facility is installed
5
Check sensor activation lamp is visible
6
Check remote annunciator is installed where required
7
Check identification (tag number, tag plates)
8
Check supporting and protection against vibrations
9
Check accessibility conforms to specifications, with platforming where nece
10 Check calibration certificate
11 Check electrical connections
12 Check cable conformity and identification
13 Check cable gland conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16
17
18 Check equipment is correctly preserved
19 Produce marked-up documents in accordance with installation
20 Produce the list of defects for punch list issue
21
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-43
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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166
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
FUSIBLE LOOP
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check installed equipment is suitable and conforms to specification
3
Check installation conforms to P&ID and hook-up drawing
4
Check tube fittings manufacturer is the one chosen for the plant
5
Check check piping connection provides required block & bleed facility
6
Check insulation and heat-tracing
7
Check identification (tag number, tag plates)
Check supporting and protection against vibrations
Check accessibility conforms to specifications, with platforming where
9
necessary
10 Check calibration certificate
8
11 Check electrical connections
12 Check cable conformity and identification
13 Check cable gland conformity and mounting
14 Check earthing connections (cable armour and screen)
15 Check ATEX certificate
16
17 Flush instrument pipework with dry air
18 Check equipment is correctly preserved
19 Produce marked-up documents in accordance with installation
20 Produce the list of defects for punch list issue
21
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-45
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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167
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
FRANGIBLE BULB / PNEUMATIC
DETECTION & DELUGE SYSTEM
SUB-SYSTEM:
PROJECT
SHEET 1 OF 1
TAG NUMBERS
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
4
Check installation conforms to lay out schematics, G.A. and data sheet
Check that pipework supports for sprinklers and frangible bulbs are
adequate
Check the protection against vibrations
5
Check tube fittings manufacturer is the one chosen for the plant
6
Check check piping connection provides required block & bleed facility
7
Check the tightness of the sprinlklers
8
Check identification (tag number, tag plates)
Check accessibility conforms to specifications, with platforming where
necessary
3
9
10
11
12
13
14
15
16
17 Flush instrument pipework with water
18 Check equipment is correctly preserved
19
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-46
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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168
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
INDOOR CABINET / PANEL
PROJECT
SHEET 1 OF 1
TAG NUMBERS
SUB-SYSTEM:
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check for mechanical damage
2
Check identification (tag number, tag plates)
3
Check supporting and protection against vibrations
4
Check door handle (type, locking, …)
5
Check external arrangement conforms to drawings
6
Check internal layout conforms to drawings
7
Check signals segregation conforms to specifications
8
Check electrical connections
9
Check earthing connections (cable armour and screen)
10 Check cables entries, protective plates and cable glands if relevant
11 Check cables identification
12 Check FAT report
13
14
15
16
17
18
19
20 Produce marked-up documents in accordance with installation
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-48
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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169
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 4
INSTRUMENT
PRECOMMISSIONING CHECK LIST
CABINET / PANEL EARTHING
PROJECT
SHEET 1 OF 1
TAG NUMBERS
SUB-SYSTEM:
EQUIPMENT No:
LOCATION:
CHECK LIST
ITEM
1
Check earthing connections (IPE,IE and ISE with interconnections)
2
3
For intrinsically safe earth :
4
___after closing all knives terminals used for screens (if applicable)
5
___after disconnecting the I.S.bus bar from the main bus bar
6
check the segregation of the I.S earth
7
8
For Instrument earth when not in S.I. :
___after closing all knives terminals used for screens (if applicable)
___after disconnecting the Instrument earth bus bar from the main bus
10
bar
inside the cabinet
11
9
12 check the continuity of the I.E earth (since interconnection is achieved
13 through junction boxes and instruments)
14
15
16
17
18
19
20
21 Produce the list of defects for punch list issue
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C-JX-49
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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170
- Exploration & Production
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
Appendix 5
Instrument “Test Sheet” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 170/170
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171
- Exploration & Production
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
PROJECT
GENERAL PURPOSE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
of
DATA
VENDOR CALIBRATION MANUAL N° :
CALIBRATION / TEST PROCEDURE N° :
DATA SHEET N°
TEST DETAILS
TEST RESULTS
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -00
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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172
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
PROJECT
CONTROL VALVE (MODULATING )
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
DATA
VENDOR CALIBRATION MANUAL N° :
CALIBRATION/TEST PROCEDURE N° :
SERIAL N°:
DATA SHEET N° :
MODEL N° :
TEST EQUIPMENT :
SERIAL N°:
TEST DETAILS
VALVE SIGNAL RANGE
AIR FAILURE :
OPENS
CLOSES
STAY PUT
SIGNAL FAILURE :
OPENS
CLOSES
STAY PUT
TEST RESULTS
OPEN / CLOSING TIME
SIGNAL
VALVE POSITION *
TIME (SECS )
MIN
MAX
OPEN
CLOSE
CLOSE
OPEN
MAX
MIN
OPEN
CLOSE
CLOSE
OPEN
CALIBRATION POINTS
SIGNAL INCREASE
VALVE POSITION
SIGNAL DECREASE
VALVE POSITION *
OPEN / CLOSED
OPEN/CLOSED
75 % / 25 %
75 % / 25 %
50%
50%
25 % / 75 %
25 % / 75 %
CLOSED / OPEN
CLOSED / OPEN
(*DELETE AS APPLICABLE FOR INCREASE / DECREASE SIGNAL )
AUXILLARY EQUIPMENT MOUNTED WITH VALVE
TYPE
TAG N°
CALIBRATION
CHECK
RANGE
SATISFACTORY
REMARKS
SOLENOID
SOLENOID
LIMIT SWITCH
LIMIT SWITCH
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
BY
CONTRACTOR
BY
ACCEPTED
TESTED
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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173
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
ACTUATED VALVE
(ESD , BDV , SHUT OFF )
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
PROJECT
of
1
DATA
VENDOR CALIBRATION MANUAL N° :
CALIBRATION/TEST PROCEDURE N° :
SERIAL N°:
DATA SHEET N° :
MODEL N° :
TEST EQUIPMENT :
SERIAL N°:
TEST DETAILS
VALVE SIGNAL RANGE
AIR FAILURE :
OPENS
CLOSES
STAY PUT
SIGNAL FAILURE :
OPENS
CLOSES
STAY PUT
HYDRAULIC FAILURE :
OPENS
CLOSES
POWER FAILURE :
OPENS
CLOSES
STAY PUT
STAY PUT
TEST RESULTS
OPEN / CLOSING TIME
SIGNAL
INDICATED VALVE POSITION *
ACTUAL VALVE POSITION *
MIN
MAX
OPEN
CLOSE
CLOSE
OPEN
MAX
MIN
OPEN
CLOSE
CLOSE
OPEN
TIME
( * DELETE IF NOT APPLICABLE )
ESV /BDV LEAKAGE TEST
TEST MEDIUM
TEST PRESSURE
DROPS/MIN
BUBBLES/MN
AUXILLARY EQUIPMENT MOUNTED WITH VALVE
TYPE
TAG N°
CALIBRATION
CHECK
RANGE
SATISFACTORY
REMARKS
SOLENOID VALVE
SOLENOID VALVE
LIMIT SWITCH
LIMIT SWITCH
PRESSURE SWITCH
PRESSURE GAUGE
PRESSURE GAUGE
COMMENTS:
( Commissioning Representative must witness this test )
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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174
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
RELIEF VALVE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
PROJECT
of
1
DATA
VENDOR CALIBRATION MANUAL N° :
CALIBRATION/TEST PROCEDURE N° :
DATA SHEET N° :
Rev :
BALANCED OR CONVENTIONAL :
INLET ORIFICE SIZE :
OUTLET ORIFICE SIZE :
SERIAL N°:
SPRING N° :
TEST EQUIPMENT :
SERIAL N°:
PROPOSED TEST DATE
TEST DETAILS
TEST MEDIUM TEMP
ACTUAL TEST DATE
DURATION OF TEST
DESIGN PRESSURE
SEAT LIFT PRESSURE
TEST PRESSURE REQUIRED
RE-SEAT PRESSURE
TEST MEDIUM
BUBBLE LEAK RATE
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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175
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
INSTRUMENT (ANALOGUE O/P )
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
PROJECT
1
DATA
MODEL N° :
SERIAL N° :
VENDOR CALIBRATION MANUAL N° :
CALIBRATION/TEST PROCEDURE N° :
DATA SHEET N° :
Rev :
TEST EQUIPMENT :
SERIAL N° :
TEST DETAILS
CALIBRATION FIGURES
CALIBRATION POINTS
INPUT
RISING
FALLING
UNITS
A
INPUT
B*
INPUT
C*
OUTPUT
* NOTE : COMPLETE IF APPLICABLE
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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176
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
INSTRUMENT (SWITCHED O/P )
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
PROJECT
1
DATA
MODEL N° :
SERIAL N° :
VENDOR CALIBRATION MANUAL N° :
CALIBRATION/TEST PROCEDURE N° :
DATA SHEET N° :
Rev :
TEST EQUIPMENT :
SERIAL N° :
TEST DETAILS
CALIBRATION FIGURES
SWITCH POINTS
INPUT
A
INPUT
B*
RISING
FALLING
UNITS
* NOTE : COMPLETE IF APPLICABLE
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
SIGNATURE
DATE
ACCEPTED BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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177
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
TUBE / PIPE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
PROJECT
of
1
DATA
TEST SPECIFIED USED
HYDRAULIC :
PNEUMATIC :
TEST FLUID :
IMPULSE :
TEST PRESSURE BAR G :
TEST DURATION :
TEST EQUIPMENT :
TUBING FLUSHED CLEAN :
TAG N°
SERIAL N° :
YES
NO
TO
N/A
TUBING BLOWN CLEAN :
FROM
YES
HOOK UP N°
NO
N/A
DIA. NB. /OD
1,
2,
3,
4,
5,
6,
7,
8,
9,
10,
11,
12,
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
ACCEPTED BY
TESTED
SIGNATURE
DATE
BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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178
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 5
INSTRUMENT
PRECOMMISSIONING TEST SHEET
FLOW ELEMENT
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
PROJECT
1
DATA
VENDOR CALIBRATION MANUAL N° :
CALIBRATION / TEST PROCEDURE N° :
DATA SHEET N° :
TAB STAMPED WITH
CORRECT
TAG
N°
ORIFICE SIZE & FLOW
DIRECTION.
SPECIFIED OD :
ACTUAL OD ( c ) :
SPECIFIED ID :
ACTUAL ID ( a ) :
MATERIAL :
FLOW ELEMENT CORRECTLY STAMPED :
SPECIFIED PLATE THICKNESS :
Y
N
ACTUAL PLATE THICKNESS :
COMMENTS:
TESTED LABEL AFFIXED
DATA SHEET ATTACHED
NAME
ACCEPTED BY
TESTED
SIGNATURE
DATE
BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - JX -07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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179
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
Appendix 6
Telecom “Check List” master forms
Detail of GS EXP 105 appendix 6
ICAPS item name
Check List
reference
PA/GA Loudspeakers (25,8,6W) + JB
PA_LOUDSPEAKER_JB
CIX01
PA/GA Flashing Beacons + JB
PA_BEACON_JB
CIX02
P.A. Access Units
PA_ACCESS_UNIT
CIX03
PA/GA Central system and marshalling cabinet
PA_CENTRAL
CIX05
TELEPHONE HOODS Eex w/ TELEPHONE Beacon & Sounder
EEX_TELEPHONE
CIX07
System cabinet
SYSTEM_CABINET
CIX12
Indoor radio Equipment cabinet
RADIO_CABINET_INDOOR
CIX13
Meteorological sensors and cables
METEO_EQUIP
CIX14
Monitors
MONITORS
CIX18
CCTV Control units
CCTV_CONTROL_UNIT
CIX19
Type of equipment
Pictures
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
Radio Base station – central units
RADIO_BASE
CIX20
Motorized antenna, feeder & lightning arrestor
ANTENNA_MTORIZED
CIX22
Entertainment distribution network
ENTERTAINMENT_DIST
CIX26
Survival Craft Radio and Beacon
CRAFT_RADIO
CIX27
Antenna, feeder & lightning arrestor
ANTENNA
CIX34
Radio remote control units
RADIO_RCU
CIX36
Radios Handheld, pagers & battery chargers
RADIO_HANDHELD
CIX39
Fibre optic patch panel
FOPP
CIX42
CCTV Camera and housing
CCTV_CAMERA
CIX45
CABLING RJ45
CABLING_RJ45
CIX46
CONNECTION BOX - PA/GA TANK COVERAGE
PA_TANK_JB
CIX48
MOBILE SET - PA/GA TANK COVERAGE
PA_MOBILE_UNIT
CIX49
GMDSS CIRCUIT BREAKER
GMDSS_CIRCUIT_BREAKER
CIX50
PC WORKSTATION
PC_WORKSTATION
CIX51
SERVER
TELECOM_SERVER
CIX52
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 180/180
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181
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
DATA NETWORK EQUIPMENT
DATA_NETWORK_EQUIPT
CIX53
PC SCREEN / KEYBOARD SWITCH
PC_SCREEN_KEY_SWITCH
CIX54
Outdoor Radio cabinet
RADIO_CABINET_OUTDOOR
CIX55
RADIO - INDOOR DISTRIBUTION
UHF_TRUNK_INDOOR
CIX56
RADIO - OUTDOOR NETWORK
UHF_TRUNK_OUTDOOR
CIX57
ATU
ATU
CIX58
REMOTE STATION / PORTABLE UNIT
RADIO_REMOTE_STATION
CIX59
GMDSS Console
GMDSS_CONSOLE
CIX60
Entertainment DVD player
ENTERT_DVD
CIX61
Oceano Sensors
OCEANO_SENSOR
CIX62
Gyrocompass : Central /Interface & power supply
GYROCOMPASS
CIX63
MDF / IDF CABINET
MDF_IDF_CABINET
CIX64
Clock unit
CLOCK_UNIT
CIX65
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 181/181
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182
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
PA/GA
LOUDSPEAKERS (25, 8, 6 W) + JB
Sheet 1/1
CIX01 - PA/GA LOUDSPEAKERS (25, 8, 6 W) + JB
FORM :
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check preservation status.
2
Check that equipment is correctly tagged and located as indicated on layout
drawings. Check nameplate details against data sheet.
3
Check cables tag numbers, including cable tail.
4
Record type and loop number:
5
Check that the equipment is in good condition, and that all gaskets, & bolts
are present.
6
Check all cable entries are suitably plugged using certified blanking plugs or
cable glands as applicable.
7
Check earthing & bonding of equipment to project Specs. (Equipment, armour
and shield, and cable glands)
8
Check equipment is certified for the area in which It is located. (ingress
protection rating, and equipment classification).
9
Check accessibility for maintenance.
10
Check direction of cone ( 25W and 8 W only).
11
Check audio power tapping against coverage Study
12
Check JB cabling as per interconnection and termination drawings
13
Check that all cores are properly terminated and tagged
14
Produce a list of detects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 182/182
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183
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
PA/GA
FLASHING BEACONS + JB
Sheet 1/1
FORM :
CIX02 - PA/GA FLASHING BEACONS + JB
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check preservation status.
2
Check that equipment is correctly tagged and located as indicated on layout
drawings. Check nameplate details against data sheet.
3
Check cabletag numbers, including cable tail.
4
Record line number:
5
Check that the equipment is in good condition, and that all gaskets, & bolts
are present.
6
Check all cable entries are suitably plugged using certified blanking plugs or
cable glands as applicable.
7
Check earthing & bonding of equipment to project Specs. (Equipment, Armour
and shield, and cable glands)
8
Check equipment is certified for the area in which It is located. (ingress
protection rating, and equipment classification).
9
Check accessibility for maintenance.
10
Check color of the lens
11
Check that the beacon view is not obstructed
12
Check JB cabling as per interconnection and termination drawings
13
Check that all cores are properly terminated and tagged.
14
Produce a list of detects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 183/183
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184
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
PA/GA ACCESS UNIT
CONTROL UNITS
Sheet 1/1
FORM :
CIX03 - P.A. ACCESS UNIT
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check preservation status.
2
Check that the equipment is correctly tagged and located as indicated on
layout drawings.
3
4
5
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check that the equipment is in good condition, and that all gaskets, & bolts
are present.
Check all cable entries are suitably plugged using certified blanking plugs or
cable glands as applicable.
Check earthing & bonding of equipment to project Specs. (Equipment, armour
and shield, and cable glands)
6
Check equipment is certified for the area in which It is located. (ingress
protection rating, and equipment classification).
7
Check type of access unit and note it (AU, CP)
8
Check accessibility for maintenance.
9
Check all conductors are terminated & that cables are secured and tagged.
10
Check cabling as per interconnection and termination drawings
11
Verify the accessories : microphone, push-buttons, flaps.
12
Check type of cable used (IS) as applicable.
13
Produce a list of detects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 184/184
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185
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
PA/GA
P.A. CENTRAL CABINETS
Sheet 1/1
FORM :
CIX05 - PA/GA Central system and marshalling cabinet
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check preservation status.
2
Check that Cabinet is correctly tagged and located as indicated on layout
drawings.
3
Check that equipment is in good condition, and that all bolts are present.
4
Check earthing of cabinet to project Specs.
5
Check earthing & bonding of equipment to project Specs.
6
Check equipment is correctly mounted and tagged in the cabinet as per
arrangement drawings.
7
Check amplifier cards are correctly secured to amplifier rack.
8
Verify ventilation, air flow.
9
Check all cables are properly connected, labelled & secured.
10
Check accessibility for maintenance.
11
Check cabling as per interconnection and termination drawings
12
Check that cabinet is correctly bolted to the floor, or support.
13
Check that all AC terminals are correctly covered
14
Check Precom. Check Lists for all cables connected to equipment.
15
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 185/185
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186
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
TELEPHONE HOODS EEx w/ TELEPHONE
BEACON & SOUNDER
Sheet 1/1
FORM :
CIX07 - TELEP. HOOD EEx w/ TELEP. BEACON & SOUNDER
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Hood/beacon/sounder are installed as shown on layout drawing.
2
Check that Hood/beacon/sounder location is suitable.
3
Check that beacon/sounder is easily visible.
4
Check that Telephone/Hood/beacon/sounder and cables are correctly tagged
and labeled.
5
Check security of fixings and fastenings.
6
Check all cable entries are suitably plugged using certified blanking plugs or
cable glands as applicable.
7
From the project numbering plan copy the extension numbers onto the list
and write the numbers on the telephone labels.
8
Check that the telephones are undamaged and mounted as shown on the
general arrangement drawing.
9
Check that there are no missing parts.
10
Check that there is no mechanical damage.
11
Check paintwork/finish for cracks and scratches.
12
13
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check earthing & bonding of equipment to project Specs. (Equipment, armour
and shield, and cable glands)
Check equipment is certified for the area in which It is located. (ingress
protection rating, and equipment EEX classification).
14
Check cabling as per interconnection and termination drawings
15
Check Precom. Check Lists for all cables connected to equipment.
16
Produce a list of detects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 186/186
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187
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
SYSTEM CABINET
Sheet 1/1
FORM :
CIX12 - SYSTEM CABINET
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Cabinet is correctly tagged and located as indicated on layout
drawings.
2
Check that cabinet is correctly bolted to the floor, or support.
3
Check that equipment and all cables are correctly tagged.
4
Check type, quantity and location of all racks / cards as per arrangement
drawings.
5
Check cable installation / routing.
6
Check that all racks / cards are securely plugged.
7
Check correct interconnection of peripherals.
8
Check paintwork/finish for cracks and scratches.
9
Check that there is no mechanical damage.
10
Verify ventilation and air flow.
11
Check accessibility for maintenance.
12
Check that rack framework is correctly bonded to Chassis Earth.
13
Measure Chassis Earth value from equipment to main earth point.
14
Measure Telecom Earth value from equipment to main earth point.
15
Check that all AC terminals are correctly covered
16
Check Battery, battery charger and associated breaker check sheet, when
applicable.
17
Check cabling as per interconnection and termination drawings
18
Check Precom. Check Lists for all cables connected to equipment.
19
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 187/187
-
188
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
INDOOR RADIO EQUIPMENT CABINET
Sheet 1/1
FORM :
CIX13 - INDOOR RADIO EQUIPMENT CABINET
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Cabinet is correctly tagged and located as indicated on layout
drawings.
2
Check that cabinet is correctly bolted to the floor
3
Check that equipment and cables are correctly tagged
4
Check that all equipment are installed as shown on cabinet arrangement
drawing.
5
Check that there are no missing parts.
6
Check security of fixings and fastenings.
7
Check paintwork/finish for cracks and scratches.
8
Check that there is no mechanical damage.
9
Verify ventilation and air flow.
10
Check coaxial connector and all electrical connections as per interconnection
& termination drawings.
11
Check cable installation / routing.
12
Check that minimum bending radius of coaxial feeder is met in cabinet
13
Check that equipment is correctly bonded to Chassis Earth.
14
Measure Chassis Earth value from equipment to main earth point.
15
Measure Telecom Earth value from equipment to main earth point.
16
Check that Telecom Earth is insulated from Chassis earth (no earth loops).
17
Check main AC power supply voltage included cover for protection
18
Check Precom. Check Lists for all cables connected to equipment.
19
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 188/188
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189
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
METEOROLOGICAL SENSORS AND CABLES
EQUIPMENT AND DISPLAYS
Sheet 1/1
CIX14 - METEOROLOGICAL SENSORS AND CABLES
FORM :
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that sensors are located as shown on layout drawings.
2
Check that sensors and cables are correctly tagged.
3
Check that there are no missing parts.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check security of fixings and fastenings.
7
Check that sensors are fixed as shown on general arrangement drawings,
particularly with regard to vertical mounting
8
Check that the windspeed and direction sensors are free to turn and as far
from other structure causing wind drafts.
9
Check all cable connections shown on the interconnection diagrams
10
Check that all cables are supported.
11
Preserve the equipment to prevent damage.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 189/189
-
190
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
MONITORS
Sheet 1/1
FORM :
CIX18 - MONITORS
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that monitor is located as shown on layout drawings.
2
Check that monitor and cables are correctly tagged.
3
Check that there are no missing parts.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check security of fixings and fastenings.
7
Check that monitor is fixed as shown on general arrangement drawings,
particularly with regard to support when applicable.
8
Check that the monitor can be oriented
9
Check all cable connections shown on the interconnection diagrams
10
Check that all cables are supported.
11
Preserve the equipment to prevent damage.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 190/190
-
191
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
CCTV CONTROL UNITS
Sheet 1/1
FORM :
CIX19 - CCTV CONTROL UNITS
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that access unit is located as shown on layout drawings or on rack
arrangement.
2
Check that access unit and cables are correctly tagged.
3
Check that there are no missing parts.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check security of fixings and fastenings.
7
Check that access unit is fixed as shown on general arrangement drawings.
8
Check that the joystick is free to rotate.
9
Check all cable connections shown on the interconnection diagrams
10
Check that all cables are supported.
11
Preserve the equipment to prevent damage.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 191/191
-
192
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO - BASE STATION - CENTRAL UNITS
Sheet 1/1
FORM :
CIX20 - RADIO - BASE STATION - CENTRAL UNITS
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Radio Base station or Central Unit, PSU and cables are correctly
tagged/labeled.
2
Check that the equipment is installed as shown on drawings ( Layout or
arrangement)
3
Check that there are no missing parts.
4
Check security of fixings and fastenings.
5
Check paintwork/finish for cracks and scratches.
6
Check that there is no mechanical damage.
7
Check coaxial connector and all electrical connections as per interconnection
and termination drawings.
8
Check that minimum bending radius of coaxial feeder is met depending on
Feeder size.
9
Check presence of jumper flex cable as applicable
10
Check accessories as applicable ( PTT switch, microphone, handset,
headset)
11
Check earthing & bonding of equipment to project Specs.
12
Check main AC power supply voltage.
13
Check Precom. Check Lists for all cables connected to equipment.
14
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 192/192
-
193
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
MOTORIZED ANTENNA, FEEDER & LIGHTNING ARRESTOR
Sheet 1/1
FORM :
CIX22 -MOTORIZED ANTENNA, FEEDER & LIGHTNING ARRESTOR
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check that antenna, feeders and arrester are correctly tagged/marked.
Check that antenna is correctly and securely installed.
2
3
4
5
6
7
Check antenna elevation and location on tower as per drawings.
Check that antenna is installed as per drawing (support)
Inspect antenna and feeder for mechanical damage.
Check for signs of corrosion on antenna.
Check that transmission line is installed as per construction drawings.
Check that feeder is securely fastened to vertical feeder ladder on tower.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Check that stainless steel cable hangers are used (1m spacing max.).
Check that minimum bending radius of feeder is respected depending on size.
Check that a small loop of feeder is properly coiled at antenna end.
Check that feeder is properly grounded at antenna level and at tower base.
Check that grounding kits are properly sealed against water ingress.
Check the free rotation of the antenna
Check that the radome is properly sealed
Check that antenna connector is properly sealed against water ingress.
Check presence of shroud on antenna connector.
Check security of all fixings and fastenings.
Check that lightning arrestor is correctly bonded to Earth
Check bearing of antenna if applicable
Record all defects on Precommissioning Punchlist.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 193/193
-
194
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
ENTERTAINMENT DISTRIBUTION NETWORK
Sheet 1/1
FORM :
CIX26 - ENTERTAINMENT DISTRIBUTION NETWORK
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the equipment is correctly tagged and located as shown on the general arrangement
or on the layout drawings ( sockest, amplifiers, etc)
2
Check available documents are at the latest revision
3
Check coaxial connector and all electrical connections as per interconnection and termination
drawings.
4
Check that the equipment is undamaged..
5
Check if the rack arrangement is in accordance with drawings ( as applicable)
6
Check security of fixings and fastenings.
7
Check paintwork/finish for cracks and scratches.
8
Check Precom. Check Lists for all cables connected to equipment.
9
Check that the equipment is preserved correctly. (where applicable)
10
Check that the earthing system of the equipment is as per specification (where applicable)
11
Check if accessibility and maintenance are possible and safe (where applicable)
12
Check that the safety devices/protection are installed (where applicable)
13
Check that all of the commissioning spares and special tools are available in the stores. (where
applicable)
14
Check power supply input as applicable
15
Review of the FAT punch list. Produce list of defects for punch list issue.
TAG NUMBER
CHECK LIST
TAG NUMBER
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 194/194
-
195
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
GMDSS VHF, EPIRB, SART
Sheet 1/1
FORM :
CIX27 - GMDSS VHF, EPIRB, SART
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the equipment is correctly tagged and located as shown on the general arrangement
2
Check available documents are at the latest revision
3
Check that the equipment is connected as per drawings
4
Check that the equipment is undamaged..
5
Check security of fixings and fastenings.
6
Check paintwork/finish for cracks and scratches.
7
Check that the equipment is preserved correctly. (where applicable)
8
TAG NUMBER
CHECK LIST
TAG NUMBER
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check that the earthing system of the equipment is as per specification (where applicable)
9
Check if accessibility and maintenance are possible and safe (where applicable)
10
Check that the safety devices/protection are installed (where applicable)
11
Check that all of the commissioning spares and special tools are available in the stores. (where
applicable)
12
Review of the FAT punch list. Produce list of defects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 195/195
-
196
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
ANTENNA, FEEDER & LIGHTNING ARRESTOR
Sheet 1/1
FORM :
CIX34 : ANTENNA, FEEDER & LIGHTNING ARRESTOR
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that antenna, feeders and arrester are correctly tagged/marked.
2
Check that antenna is correctly and securely installed.
3
Check antenna elevation and location on tower.
4
Check that antenna is installed as per drawings (support).
5
Inspect antenna and feeder for mechanical damage.
6
Check for signs of corrosion on antenna.
7
Check that transmission line is installed as per construction drawings.
8
Check that feeder is securely fastened to vertical feeder ladder on tower.
9
Check that stainless steel cable hangers are used (1m spacing max.).
10
Check that minimum bending radius of feeder is respected
11
Check that a small loop of feeder is properly coiled at antenna end.
12
Check that feeder is properly grounded at antenna level and at tower base.
13
Check that grounding kits are properly sealed against water ingress.
14
Check all coaxial connectors.
15
Check that antenna connector is properly sealed against water ingress.
16
Check presence of shroud on antenna connector.
17
Check security of all fixings and fastenings.
18
Check that lightning arrestor is correctly bonded to Earth.
19
Record all defects on Precommissioning Punchlist.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 196/196
-
197
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO REMOTE CONTROL UNITS
Sheet 1/1
FORM :
CIX36 - RADIO REMOTE CONTROL UNITS
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that all equipment and cables are correctly installed as indicated on
layout drawing.
2
Check that the RCU location is suitable.
3
Check that all equipment and cables are correctly tagged.
4
Check security of fixings and fastenings.
5
Check ease of use and access for operation and maintenance.
6
Check that RCU is bonded to local protectice earth via screen and armour on
control cable.
7
Check all connections as per interconnection and termination drawings.
8
Check screen continuity in all junction boxes.
9
Visual inspect equipment for missing parts and damage. Check paintwork /
finish for cracks and scratches.
10
Check that all spare cable entries are plugged using suitable plugs.
11
Check Precom. Check Lists for all cables connected to equipment.
12
Produce a list of detects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 197/197
-
198
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO HANDHELD, PAGERS
AND BATTERY CHARGERS
Sheet 1/1
FORM :
CIX39 - RADIO HANDHELD, PAGERS & BATTERY CHARGER
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the units are correctly tagged / labelled.
2
Check physical condition of casing for damage such as cracks, etc..
3
Check external electrical connections for integrity and cleanliness.
4
Check switches for signs of wear.
5
Inspect and clean battery contacts.
6
Check that all units are present complete with antenna.
7
Check that all units have cases and belts in good condition (if applicable).
8
Check that all units have correct accessories (microphone, clips, etc..) as
applicable.
9
Ensure physical integrity of each charger.
10
Check that all charging slots are clean and free of debris.
11
Check all equipment for sign of corrosion.
12
Check all units are correctly certified and labelled as ATEX.
13
14
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check that batteries are certified correctly.
Record all defects on pre-commissioning punch list.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 198/198
-
199
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
FIBRE OPTIC / PATCH PANEL
Sheet 1/1
FORM :
CIX42 - FIBRE OPTIC/ PATCH PANEL
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Cabinet, Patch panels and fibre optic cables are correctly tagged.
2
Check all cables connections and installation.
3
Check that equipment is installed as shown on layout drawings.
4
Check that all equipment are installed as shown on cabinet arrangement
drawing.
5
Check that there are no missing modules.
6
Check correct interconnection to peripherals.
7
Check fibres are terminated correctly and secured.
8
Check that there is no mechanical damage.
9
Check that minimum bending radius of fibre optic cables is met in
cabinet/patch panel
10
Check Precom. Check Lists for all cables connected to equipment.
11
Produce a list of defects for punch list issue.
TAG NUMBER
CHECK LIST
TAG NUMBER
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 199/199
-
200
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
CCTV CAMERA AND HOUSING
Sheet 1/1
FORM :
CIX45 - CCTV CAMERA AND HOUSING
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Ensure equipment is securely mounted and is correctly tagged and labelled.
2
Check that cameras are installed as shown on layout drawings.
3
Check that cameras are unrestricted in azimuth and elevation movement.
4
5
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check camera mounting and brackets does not allow excessive vibration /
movement.
Check cables are correctly terminated as per relevant interconnection
diagram.
6
Check EEx certification label of camera and accessories.
7
Check that a special Eex barrier gland is used for cable entry.
8
Check that camera, pan & tilt units, wash tanks cables are correctly tagged
and labelled.
9
Check power and coaxial cables are correctly glanded.
10
Check presence of shrouds on cable glands.
11
Check that camera, pan & tilt units cables are correctly earthed.
12
Check that there are no missing parts.
13
Measure Chassis Earth value from equipment to main earth point.
14
Check paintwork / finish for cracks and scratches.
15
Check that there is no mechanical damage.
16
Check washer nozzles and wiper blades.
17
Check Precom. Check Lists for all cables connected to equipment.
18
Produce a list of defects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 200/200
-
201
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
CABLING SYSTEM RJ-45
Sheet 1/1
FORM :
CIX46 - CABLING SYSTEM RJ-45
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check cables are correctly tagged, and tag number entered on check list.
2
Check all cables connections and installation.
3
Check that cable is not pinched by tywraps or other tie downs.
4
Check installed is not streched or pinched at bends.
5
Check that spare lenght does exist at both ends of the cable.
6
Check cable installation conforms to drawings.
7
Confirm that all cables connected to equipment conform to cable schedule.
8
Check cable test result (TIX-01) is within specification..
9
Check that minimum bending radius of cables is met behind each socket.
10
Check that all sockets are correctly tagged.
11
Check that all sockets are installed as shown on the layout drawings.
12
Check that there is no mechanical damage.
13
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 201/201
-
202
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
CONNECTION BOX - PA/GA TANK COVERAGE
Sheet 1/1
FORM :
CIX48 - CONNECTION BOX - PA/GA TANK COVERAGE
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that connection box is correctly tagged and located as indicated on
layout drawings.
2
Check that connection box is correctly bolted to the support.
3
Check that cables are correctly tagged
4
Check that the EEx certification label is afixed on the connection box.
5
Check internal connections.
6
Check all gaskets.
7
Check paintwork/finish for cracks and scratches.
8
Check that there is no mechanical damage.
9
Check that connector cover is present.
10
Check that the connection box is correctly bonded to earth plate..
11
Check termination of drain wire.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 202/202
-
203
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
MOBILE SET - PA/GA TANK COVERAGE
Sheet 1/1
FORM :
CIX49 - MOBILE SET - PA/GA TANK COVERAGE
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that mobile set is correctly tagged.
2
Check that connector fit with the connection box socket.
3
Check that cable is correctly tagged
4
Check that the EEx certification label is afixed on the equipment.
5
Check there is no missing part.
6
Check all gaskets.
7
Check paintwork/finish for cracks and scratches.
8
Check that there is no mechanical damage.
9
Check that connector cover is present.
10
Check termination of drain wire.
11
Check Precom. Check Lists for all cables connected to equipment.
12
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 203/203
-
204
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
CIRCUIT BREAKER
Sheet 1/1
FORM :
CIX50 - CIRCUIT BREAKER
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the equipment is correctly tagged and located as shown on the
general arrangement
2
Check available documents are at the latest revision
3
Check that the equipment is connected as per drawings
4
Check that the equipment is undamaged..
5
Check security of fixings and fastenings.
6
Check paintwork/finish for cracks and scratches.
7
Check Precom. Check Lists for all cables connected to equipment.
8
Check that the equipment is preserved correctly. (where applicable)
9
10
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check that the earthing system of the equipment is as per specification
(where applicable)
Check if accessibility and maintenance are possible and safe (where
applicable)
11
Check that the safety devices/protection are installed (where applicable)
12
Check that all of the commissioning spares and special tools are available in
the stores. (where applicable)
13
Review of the FAT punch list. Produce list of defects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 204/204
-
205
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
PC WORKSTATION + ACCESSOIRIES
Sheet 1/1
FORM :
CIX51 - PC WORKSTATION + ACCESSOIRIES
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that work station is located as shown on layout drawings or cabinet
GA.
2
Check that workstation and cables are correctly tagged.
3
Check that there are no missing parts, including specific cables when
applicable.
4
Check the hardware configuration against requisition.
5
Check that there is no mechanical damage.
6
Check paintwork/finish for cracks and scratches.
7
Check security of fixings and fastenings.
8
Check that workstation is fixed as shown on general arrangement drawings,
particularly with regard to support when applicable.
9
Check that the workstation has a free rear acces.
10
Check power supply voltage
11
Check accessories ( attached printer, switch, etc) as applicable
12
Check all cable connections shown on the interconnection diagrams
13
Check that all cables are supported.
14
Preserve the equipment to prevent damage.
15
Check Precom. Check Lists for all cables connected to equipment.
16
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 205/205
-
206
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
SERVER
Sheet 1/1
FORM :
CIX52 - SERVER
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that server is located as shown on layout drawings or cabinet GA.
2
Check that server and cables are correctly tagged.
3
Check that there are no missing parts, including specific cables when
applicable.
4
Check the hardware configuration against requisition.
5
Check the server connections to the peripherals.
6
Check that there is no mechanical damage.
7
Check paintwork/finish for cracks and scratches.
8
Check security of fixings and fastenings.
9
Check that workstation is fixed as shown on general arrangement drawings,
particularly with regard to support when applicable.
10
Check that the server has a free rear acces.
11
Check all cable connections shown on the interconnection diagrams.
12
Check that all cables are supported.
13
Preserve the equipment to prevent damage.
14
Check Precom. Check Lists for all cables connected to equipment.
15
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 206/206
-
207
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
DATA NETWORK EQUIPMENT
Sheet 1/1
FORM :
CIX53 : DATA NETWORK EQUIPMENT
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that unit is correctly tagged/labelled.
2
Check that the equipment is installed as shown on cabinet arrangement or
layout drawings.
3
Check that there are no missing parts (including specific cables).
4
Check security of fixings and fastenings.
5
Check paintwork/finish for cracks and scratches.
6
Check that there is no mechanical damage.
7
Check all connections as per interconnection and termination drawings.
8
Check bending radius of optical patchcord when applicable
9
Check unit is correctly earthed, when applicable.
10
Check that Telecom Earth is insulated from Chassis earth (no earth loops).
11
Check power supply voltage.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of detects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 207/207
-
208
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
SCREEN / KEYBOARD SWITCH
Sheet 1/1
FORM :
CIX54 - SCREEN / KEYBOARD SWITCH
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that unit is correctly tagged/labelled.
2
Check that the equipment is installed as shown on cabinet arrangement
drawing.
3
Check that there are no missing parts.
4
Check screen / keyboard connection cables.
5
Check screen / keyboard connectors.
6
Check security of fixings and fastenings.
7
Check paintwork/finish for cracks and scratches.
8
Check that there is no mechanical damage.
9
Check all connections as per interconnection and termination drawings.
10
Check unit is correctly earthed.
11
Check power supply voltage.
12
Check Precom. Check Lists for all cables connected to equipment.
13
Produce a list of detects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 208/208
-
209
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
OUTDOOR RADIO CABINET
Sheet 1/1
FORM :
CIX55 - OUTDOOR RADIO CABINET
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the equipment is correctly tagged and located as shown on the general arrangement
2
Check available documents are at the latest revision
3
Check that the equipment is undamaged..
4
Check if the cabinet arrangement is in accordance with drawings
5
Check connection as per interconnection and termination drawings
6
Check the bending radius of the feeder
7
Check security of fixings and fastenings.
8
Check paintwork/finish for cracks and scratches.
9
Check Precom. Check Lists for all cables connected to equipment.
10
Check that the equipment is preserved correctly. (where applicable)
11
Check that the earthing system of the equipment is as per specification (where applicable)
12
Check if accessibility and maintenance are possible and safe (where applicable)
13
Check that the safety devices/protection are installed (where applicable)
14
Check that the equipment is cerified for the zone it is installed in ( IP, EEX, etc)
15
Check presence of cable glands and correct mounting
16
Review of the FAT punch list. Produce list of defects for punch list issue.
TAG NUMBER
CHECK LIST
TAG NUMBER
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 209/209
-
210
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO - INDOOR DISTRIBUTION
Sheet 1/1
FORM :
CIX56 - RADIO - INDOOR DISTRIBUTION
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that antenna, feeders and splitters are correctly tagged/marked.
2
Check that antenna, splitters are correctly and securely installed.
3
Check antenna elevation as per layout drawings.
4
Check that antenna is installed as per drawings (support).
5
Inspect antenna and feeder for mechanical damage.
6
Check for signs of corrosion on antenna.
7
Check that transmission line is installed as per construction drawings.
8
Check that feeder is securely fastened.
9
Check that minimum bending radius of feeder is respected
10
Check that a small loop of feeder is properly coiled at antenna end.
11
Check that feeder is properly grounded at cabinet level.
12
Check all coaxial connectors.
13
Check presence of shroud on antenna connector.
14
Check security of all fixings and fastenings.
15
Check that splitters are correctly supported.
16
Record all defects on Precommissioning Punchlist.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 210/210
-
211
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO - OUTDOOR NETWORK
Sheet 1/1
FORM :
CIX57 - RADIO - OUTDOOR NETWORK
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that antenna and feeders are correctly tagged/marked.
2
Check that antenna is correctly installed on the magnetic support..
3
Inspect antenna and feeder for mechanical damage.
4
Check for signs of corrosion on antenna.
5
Check that transmission line is installed as per construction drawings.
6
Check that minimum bending radius of feeder is respected
7
Check that stainless steel cable hangers are used (1m spacing max.).
8
Check that feeder is properly grounded at connection box level.
9
Check that grounding kits are properly sealed against water ingress.
10
Check all coaxial connectors.
11
Check the connection boxes for mechanical damages.
12
Check equipment is certified for the area in which it is located (ingress
protection rating and equipment classification).
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check earthing & bonding of equipment to the project specs.
Check that all gaskets, bolts are present.
13
Check that connection boxes are correctly supported.
14
Record all defects on Precommissioning Punchlist.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
ATU
Sheet 1/1
FORM :
CIX58 - ATU
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that the equipment is correctly tagged and located as shown on the layout drawings,
2
Check available documents are at the latest revision
3
Check that the equipment is connected as per interconnecting and termination drawings
4
Check that the equipment is undamaged..
5
Check if the arrangement is in accordance with drawings
6
Check security of fixings and fastenings.
7
Check equipment is certified for the area in which It is located. (ingress protection rating, and
equipment EEX classification).
8
Check paintwork/finish for cracks and scratches.
9
Check Precom. Check Lists for all cables connected to equipment.
10
Check that the equipment is preserved correctly. (where applicable)
11
Check that the earthing system of the equipment is as per specification (where applicable)
12
Check if accessibility and maintenance are possible and safe (where applicable)
13
Check that the safety devices/protection are installed (where applicable)
14
Review of the FAT punch list. Produce list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
RADIO REMOTE STATION
Sheet 1/1
CIX59 - RADIO REMOTE STATION
FORM :
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that remote station and cables are correctly tagged.
2
Check that there are no missing parts, including specific cables when applicable
3
Check the hardware configuration against requisition.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check all cables connections shown on the interconnection diagrams.
7
Preserve the equipment to prevent damage.
8
Produce list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
GMDSS Console
Sheet 1/1
FORM :
CIX60 : GMDSS Console
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that units, antenna,cables are correctly tagged/labelled.
2
Check that the equipment is installed as shown on layout drawings (or rack
G.A.).
3
4
5
Check VHF/DSC transceivers are installed in the console, correctly tagged,
connected as per dwgs.
7
Check HF SSB control unit is installed in the console, correctly tagged,
connected as per dwgs.
8
Check battery charger is installed in the console, correctly tagged, connected
as per dwgs.
10
11
TAG NUMBER
check Inmarsat-C data terminals are installed in the console, correctly tagged,
connected as per dwgs.
check Inmarsat-C printers are iinstalled in the console, correctly tagged,
connected as per dwgs.
check Inmarsat-C transceivers are installed in the console, correctly tagged,
connected as per dwgs.
6
9
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
Check HF transmitter unit is installed in the console, correctly tagged,
connected as per dwgs.
Check fuse boxes are installed in the console, correctly tagged, connected as
per dwgs.
Check DC power supply unit are installed in the console, correctly tagged,
connected as per dwgs.
12
Check security of fixings and fastenings.
13
Check paintwork/finish for cracks and scratches, no mechnical damage.
14
Check that personnal protection is provided at all antenna locations.
15
Produce a list of detects for punch list issue.
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
DVD player / VCR
Sheet 1/1
FORM :
CIX61 : DVD player/ VCR
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that DVD / VCR Player is located as shown on layout drawings.
2
Check that DVD/ VCR Player and cables are correctly tagged.
3
Check that there are no missing parts.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check security of fixings and fastenings.
7
Check that DVD/VCR Player is fixed as shown on general arrangement
drawings, particularly with regard to support when applicable.
8
Check all cable connections shown on the interconnection diagrams
9
Check that all cables are supported.
10
Preserve the equipment to prevent damage.
11
Check Precom. Check Lists for all cables connected to equipment.
12
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
Oceano sensors
Sheet 1/1
CIX62 - Oceano sensors
FORM :
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that sensors and cables are correctly tagged.
2
Check that there are no missing parts, including specific cables when
applicable.
3
Check the hardware configuration against requisition.
4
Check that there is no mechanical damage.
5
Check paintwork/finish for cracks and scratches.
6
Check IP rating of each equipment.
7
Check all cable connections shown on the interconnection diagrams.
8
Check that equipment is accessible for maintenance in particular for the
equipment installed on the buoy.
9
Preserve the equipment to prevent damage.
10
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
Gyrocompass Central, Interface and Power supply Unit
Sheet 1/1
FORM :
CIX63 - Gyrocompass Central, Interface & Power supply Unit
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that all equipment is correctly tagged and located as indicated on
layout drawings.
2
Check that all equipment are correctly bolted.
3
Check orientation of the Gyro unit
4
Check that gyro unit, supports are correctly secured to Hull to avoid false
measurements
5
Check that all cables are correctly tagged.
6
Check cable installation / routing.
7
Check correct interconnection of peripherals ( Display unit, etc).
8
Check paintwork/finish for cracks and scratches.
9
Check that there is no mechanical damage.
10
Check accessibility for maintenance.
11
Check earthing and bonding as per project specification
12
Check that all AC terminals are correctly covered
13
Check cabling as per interconnection and termination drawings
14
Check Precom. Check Lists for all cables connected to equipment.
15
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
Voice and data / MDF /IDF CABINET
Sheet 1/1
FORM :
CIX64 : Voice and data MDF / IDF CABINET
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that cabinet and panels are correctly tagged.
2
Check that field cables are correctly tagged.
3
Check that cabinet is installed as shown on layout drawing.
4
Check cabinet equipment against cabinet arrangement drawing.
5
Check that earth bar (IE, IPE, ISE) are correctly connected to earthing
network.
6
Check earthing and bonding as per Project specifications
7
Check segregation of cables (signal vs power supply).
8
Verify that cables are supported.
9
Check the RJ45 sockets type (UTP, FTP) are in accordance with
specification.
10
Check protection (perplex) of power supply terminals.
11
Check security of fixings and fastenings.
12
Check that there is no mechanical damage and that all bolts are present.
13
Check paintwork / finish for cracks and scratches.
14
Ensure that the lock is working and check the key number.
15
Check accessibility for maintenance.
16
Check that the cabinet is correctly bolted to the floor.
17
Check cabling as per interconnection and termination drawings.
18
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Rev: 03
Appendix 6
PRECOMMISSIONING CHECK LIST
PROJECT
TELECOMMUNICATIONS
Clock units
Sheet 1/1
CIX65 : Clock units
FORM :
-
V02-05
CHECKED
TASK LOCATION :
SUB SYTEM :
1
Check that Clock Unit, PSU and cables are correctly tagged/labeled.
2
Check that the equipment is installed as shown on drawings ( Layout or
arrangement)
3
Check that there are no missing parts.
4
Check security of fixings and fastenings.
5
Check paintwork/finish for cracks and scratches.
6
Check that there is no mechanical damage.
7
Check all electrical connections as per interconnection and termination
drawings.
8
Check earthing & bonding of equipment to project Specs.
9
Check main AC power supply voltage.
10
Check Precom. Check Lists for all cables connected to equipment.
11
Produce a list of defects for punch list issue.
TAG NUMBER
TAG NUMBER
CHECK LIST
ITEM
TAG NUMBER
EXPENDED TIME (MH) :
TAG NUMBER
ESTIMATED TIME (MH) :
TAG NUMBER
TAG NUMBER
EQUIPMENT N° :
PUNCH LIST ITEMS
REMARKS:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 7
Appendix 7
Telecom “Test Sheet” Masters forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 7
PRECOMMISSIONING TEST SHEET
PROJECT
TELECOMMUNICATIONS
CABLING RJ45
Sheet 1/1
FORM :
-
V02-05
TIX01- CABLING RJ45
TASK LOCATION :
SUB SYTEM :
EQUIPMENT N° :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
TEST LIST
ITEM
MEASUREMENTS
1
To roll up that attenuation complies with specification.
2
To roll up that measured lenght complies with pulled lenght.
3
To roll up the cable complies with Cat. 5E performance requirements (250
Mhz).
4
To roll up the link maximum performance (>250 Mhz).
5
Attach LAN tester print out to this test sheet.
6
Produce a list of non compliance for punch list issue.
REMARKS:
PUNCH LIST ITEMS
LAN TESTER MANUFACTURER & MODEL:
SERIAL NUMBER:
LAST CALIBRATION:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 7
PRECOMMISSIONING TEST SHEET
PROJECT
TELECOMMUNICATIONS
OPTICAL FIBER
Sheet 1/1
FORM :
-
V02-05
TIX02- OPTICAL FIBER
TASK LOCATION :
SUB SYTEM :
EQUIPMENT N° :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
TEST LIST
ITEM
Measurements
1
Check optical fiber type, color code, fibers number, slipcover
2
Attach supplier inspection protocol on reception
3
Attach reflectometry report for each fibers before installation ( nude fiber ).
OTDR . Optical Time Domain Reflectometer
4
Check handling optical fibers
5
Attach reflectometry report for each fibers after handling installation ( without
fiber connectors and splicing )
6
Check fiber fusion, splicing and cleavers
7
Attach reflectometry report for each fibers after installation ( with fiber
connectors )
8
Check that measured lenght complies with pulled lenght.
9
Check visual installation complete
10
Check power meters and light sources
11
Check that variable attenuation complies with specification described in ITU
G650.
12
Check the fibers scopes complies 10 gigabit Ethernet performance
requirements.
13
Attach LAN tester print out to this test sheet.
14
Produce a list of non compliance for punch list issue.
PUNCH LIST ITEMS
REMARKS:
LAN TESTER MANUFACTURER & MODEL:
SERIAL NUMBER:
LAST CALIBRATION:
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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223
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
Appendix 8
Mechanical “Check List” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CRANE AND PEDESTAL
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are correct.
2
Check both the location and elevation are correct and that the
crane is level.
3
Check for the correct welding of the stub-pedestal and that
the slewing ring is torqued to the correct value.
4
5
6
Check for any damage incurred during the installation.
Check that the crane has been installed in accordance with
the specifications and the approved drawings.
Check the crane for cleanliness.
7
Check that preservation has been carried out in accordance
with an approved procedure.
8
Check that all the ladders and platfoming have been installed
in accordance with the approved drawings.
9
Check the painting visually for any damage
10
Check that the earthing and bonding of the units is in
accordance with the drawings and specifications.
11
Check that the large items in the crane can be withdrawn
using suitable lifting equipment.
12
13
Check that all of the ropes of the crane are serviceable.
Check that the crane bolting is suitably lubricated.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM C-AX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CRANE AND PEDESTAL
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
14
15
Check that the load/radius diagram is clearly displayed in the
drivers control cabin.
Check that the hydraulic system is filled and vented.
16
Check with the Vendor that he is satisfied that the crane is
ready for commissioning.
17
Check that all the recommended commissioning spares are
available in the stores or on site.
18
Check that bolting, gaskets and lubricants plus any special
tools atre available in the stores.
19
Produce a set of marked-up drawings in accordance with the
installation.
20
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFT
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are correct and that the
S.W.L. is clearly displayed.
2
Check that the location of the tower is correct and that it is
level.
3
Make a dimentional check of the tower against the approved
drawings.
4
Check that the fixing arrangement of the lift is correct and
also the mounting in the tower.
5
6
7
Check for any installation damage.
Check that the lift, rack and tower are installed in accordance
with approved drawings and specifications.
Check the lift and rack for cleanliness.
8
Check that preservation has been carried out in accordance
with approved procedures.
9
Check that the shafts are free to rotate in the correct
direction.
10
Check that the pinion wheels are correctly engaged on the
rack.
11
12
13
Check that the doors of the car operate freely.
Check the free operation of the station doors.
Check the maintenance access at the lift stations. Also check
the trapdoor operation in the car roof.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFT
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
14
Check that the ladder in the tower is in accordance with the
approved drawings.
15
16
17
18
19
20
Check the painting visually for damage.
Check the alignment between the rack, cab and shaft.
Check that there is adequate space available to withdraw all
large items with suitable lifting equipment.
Check that the bolting is suitably lubricated.
Check that the stops are installed at the top and bottom of the
complete shaft.
Check the operation of the pit-prop.
21
Check that all the commissioning spares, bolting, gaskets
and any special tools are available in the stores.
22
Check that the Vendor is satisfied that the lift is ready for
commissioning.
23
24
25
Seal up the lift as required.
Produce marked-up drawings in accordance with the
installation.
Produce a defect list for inclusion in the issued Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
AIR WINCHES
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
Check that the nameplate details are complete and correct.
Check the location, the elevation, orientation and that the unit
is level.
Check the holding down arrangements.
Check for any installation damage.
Check that preservation has been carried out in accordance
with the approved procedures.
Check the painting visually for damage.
Check that earthing and bonding has been carried out in
accordance with the approved procedure.
Check the free rotation of the drum.
Check brake linkage and clevis pins.
Check the filter element, lubricator level and the regulator
settings.
Check the condition of the wire ropes.
Check the coupling alignment.
Produce marked-up drawings in accordance with the installation. Also produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PEDESTAL CRANE SYSTEMS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
A
B
B1
B2
B3
B4
B5
C
C1
C2
C3
Hydraulic Circuit. ( refer to C-GX-07 )
Pneumatic Circuit.
Air Receiver. ( refer to C-CX-01 )
Air Compressor. ( refer to C-KX-06 )
Hydraulic Tank. ( refer to C-DX-01 )
Air Filter. ( refer to C-HX-01 )
Air Drier. ( refer to C-HX-09 )
Emergency Slewing System.
Check the location, the elevation, orientation and that the unit
is level.
Check for any installation damage.
Check that the suction and the discharge piping are
adequately supported.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
GANTRY CRANE
PROJECT
( ELECTRICAL )
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the name plate details are correct and that it
includes the Authority stamp.
2
Check that the S.W.L. is clearly displayed on the gantry.
3
Check that the gantry location is correct. Also check the
elevation, orientation and that the gantry is level.
4
Check that the gantry is correctly installed on the "downshop
beams" and that the end stops are installed.
5
Check for any installation damage and also the condition of
the ropes.
6
Check that the gantry crane is installed in accordance with
both the specifications and the approved drawings.
7
Check the general cleanliness of the unit.
8
Check that the preservation of the unit has been carried out in
accordance with an approved procedure.
9
Check that any maintenance ladders or platforms are
installed in accordance with the approved drawings.
10
11
12
Check that the painting is sound and without damage.
Check that the gantry is correctly aligned on the runway
beams over the full operating length. Also check that the
gantry contacts squarely on both sets of end-stops.
Check that the trolley is correctly aligned on the gantry over its
full operating length.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GANTRY CRANE (ELECTRICAL)
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
15
16
Check the mechanical operation of the gantry interlocks.
Check that the bearings are correctly lubricated.
Check that all of the components can be withdrawn with
suitable lifting gear.
Check that the bolting is suitably lubricated.
17
Check that all of the commissioning spares,the boltings,
gaskets and special tools are available in the stores.
18
Check that the preservation fluids have been removed and
that flushing has been carried out. Control that the systems
have been charged with the recommended lubricants.
19
20
21
22
23
Check that the operational zone is clear.
Check that the Vendor is satisfied that the unit is ready for
commissioning.
Seal up the unit as required.
Produce a set of marked-up drawings in accordance with the
installation.
Produce a defects list to be issued in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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232
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TROLLEY HOIST
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are correct and that the
S.W.L. is correctly displayed.
2
3
4
5
6
Check that the hoist is installed on the correct runway beams.
Check that the hoist is installed correctly on its beam and that
the end-stops are installed.
Check that there is no installation damage.
Check that the hoist is installed in accordance with the
specifications.
Check the general cleanliness of the hoist and chain.
7
Check that the preservation has been carried out in
accordance with the approved procedure.
8
Check that any maintenance ladders or platforms are
installed in accordance with the approved drawings.
9
10
11
Check the condition of the painting for damage.
Check the alignment of the trolley on the runway beam over
its operating length.
Check that the bolting is suitably lubricated.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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233
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TROLLEY HOIST
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
12
13
14
15
Check that the operation zone is clear.
Pack the handchain into its bag.
Produce marked-up drawings in accordance with the
installation.
Produce a defects list for inclusion in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 233/233
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234
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
AIR TRASPORTER
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
Check that the nameplate details are correct.
Check that the air transporter is installed in accordance with
the specifications and the approved drawings.
Check the general cleanliness of the unit.
Check the freedom of movement of the handlebar and that
the axel is greased.
Check that the air outlet pads are suitably protected.
Check the correct functioning of the air outlet valve.
7
Check that the S.W.L. is displayed on both the front and rear
of the transporter.
8
Check that the warning sign, "Do Not Lift with Load via
Padeyes", is displayed on each side of the unit.
9
Check that the stores contain the commissioning spares, the
bolting, gaskets and the special tools.
10
Produce a defect list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 234/234
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235
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
FLARE TIP
CHANGE OUT / HANDLING UNIT
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check the nameplate details are correct and has the
Certification Authority Stamp and also S.W.L. is displayed
2
Check that the crane is installed at the correct elevation and
that the rails are installed parallel and in accordance with the
approved drawings.
3
Check for any installation damage.
4
Check that the crane is inaccordance with specifications and
the approved drawings.
5
Check that the rope is reeved and anchored to the drum in
accordance with the approved drawings. Also it must be
undamaged and lubricated as per specifications.
6
Check that the air hose is sufficiently long to allow the crane
to be operated at the limit of its travel.
7
Check that all the hose couplings are compatible.
8
Check the general cleanliness of the crane and that the rails
are not obstructed.
9
Check that preservation has been carried out in accordance
with the approved procedure.
10
Check that the painting is sound and undamaged.
11
Check that all the commissioning spares, the lubricants,
bolting and any special tools are available in the stores.
12
Check that the preservation fluids have been removed and the
systems have been flushed out. Also check that the
recommended lubricants have been used to fill the system.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 235/235
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236
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
FLARE TIP
CHANGE OUT / HANDLING UNIT
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Produce a set of marked-up drawings in accordance with the
installation.
14
Produce a defects list to be included and issued in the Punch
List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 236/236
-
237
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PRESSURE VESSEL
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are both correct and
complete.
2
Check location, elevation, orientation and that the vessel is
level.
3
4
Check that the holding arrangements are correct.
Check for any installation damage.
5
Check that the nozzles are suitably isolated to enable a safe
internal examination.
6
Check that the vessel and its internals are in accordance with
the approved drawings.
7
8
Check the vessel internally for cleanliness.
Check that all the internal bolting is correctly tightened.
9
Check that preservation has been carried out in accordance
with the approved procedure.
10
Check that all the platforming and ladders are installed in
accordance with the approved drawings. Also check that the
manways are accessible and suitable for use.
11
12
Check all painting / insulation / internal linings for damage.
Check that the earthing and bonding is in accordance with the
project specification.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-CX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 237/237
-
238
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PRESSURE VESSEL
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the vessel pipe supports are in accordance with
the design.
14
Check that with disconnected pipework that the pipe flanges
correctly align with the nozzle flanges.
15
Check that the internal components can be withdrawn with
the aid of suitably installed lifting equipment.
16
17
18
Check that the bolting is suitably lubricated.
Produce a set of marked-up drawings in accordance with the
installation.
Produce a defects list for inclusion in the issued Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-CX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 238/238
-
239
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PIG LAUNCHER
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
Check that the nameplate details are correct.
Check the location the elevation, orientation and that the pig
launcher is level.
Check that the holding down arrangements are correct.
Check for any installation damage.
Check the launcher internally for cleanliness.
Check that the pig launcher is installed in accordance with the
specifications and the approved drawings.
Check that all the nozzlels not in use are suitably sealed.
Check that preservation has been carried out in accordance
with the approved procedure.
Check visually all painting and insulation for damage.
10
Check that all earthing and bonding are in accordance with
the Project Specifications.
11
Check that the launcher piping supports are in accordance
with the approved design.
12
Check that with disconnected pipwork flanges, that the nozzle
flanges are in correct alignment.
13
Check the operation of the loading hatch.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-CX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 239/239
-
240
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
VESSEL FINAL CLOSURE
SHEET 1
of 1
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that attached C-CX-01 and C-CX-04 if required have
been issued.
2
Check that major PUNCH LIST items are cleared (no
necessary to re-open the vessel).
3
4
Check that the holding arrangements are correct.
Check the manhole final closure is carried out according
specification.
5
6
7
8
9
10
11
12
REMARKS:
DATE
NAME
SIGNATURE
CONTRACTOR
CPY INSPECTION
CPY COMMISSION.
CPY OPERATION
FORM: C-CX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 240/240
-
241
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
STORAGE TANK
SHEET
SUB-SYSTEM:
1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are both correct and
complete.
2
Check the location, elevation, orientation and that the vessel
is level.
3
4
Check that the holding arrangments are correct.
Check for any installation damage.
5
Check that the nozzles are suitably isolated to enable a safe
internal examination to be made.
6
Check that the vessel internals are in accordance with the
approved drawings; ( incuding any heating devices.)
7
8
Check the vessel internally for cleanliness.
Check that all the internal bolting has been tightened.
9
Check that preservation has been carried out in accordance
with the approved procedure.
10
Check that all platforming and ladders are installed in
accordance with the approved drawings. Also that manways
are accessible and suitable for operation.
11
12
Check out the painting, insulation and the lining for damage.
Check that the earthing and bonding are in accordance with
the Project Specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-DX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 241/241
-
242
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
STORAGE TANK
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the pipe supports are in accordance with the
appoved design.
14
Check the disconnected pipework flanges against the nozzle
flanges for correct alignment.
15
Check that the internals can be withdrawn with the use of
suitable lifting gear.
16
For floating roofs: check internally the roof pontoons.
Verify the seal installation and its integrity.
Check the roof support position and roof drain installation.
17
18
19
Check that the bolting is suitably lubricated.
Produce a set of marked-up drawings in accordance with the
installation.
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-DX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 242/242
-
243
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HEAT EXCHANGER
( SHELL AND TUBE )
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are both correct and
compete.
2
Check the location, elevation, orientation and that the
exchanger is level.
3
Check that the holding arrarngements are correct.
(eg., the sliding end.)
4
5
6
7
Check for any installation damage.
Check that the exchanger is installed in accordance with the
approved drawings.
Remove the transport bolts from the bellows ( if applicable).
Check the painting visually for any damage.
8
Check that the exchanger is bonded in accordance with the
approved drawings and specifications.
9
Check that the exchanger pipe supports are in accordance
with the approved design.
10
Check that with disconnected pipework flanges that the
relative nozzle flanges are correctly aligned.
11
12
13
Check that the channel cover can be removed.
Check that it is possible to withdraw the tube-bundle (if
applicable)
Check that the bolting is suitably lubricated.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 243/243
-
244
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HEAT EXCHANGER
( SHELL AND TUBE )
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
14
Check that preservation has been carried out in accordance
with the approved procedure.
15
Produce a set of marked-up drawings in accordance with the
installation.
16
Produce a defects list to be included in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 244/244
-
245
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PLATE HEAT EXCHANGER
SHEET
SUB-SYSTEM:
1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are both correct and
complete.
2
Check location, elevation, orientation and that the exchanger
is level.
3
4
5
6
7
8
Check that the holding down arrangements are correct.
Check for any installation damage.
Check that the exchanger is installed in accordance with the
approved drawings.
Check the general cleanliness of the unit.
Check that all the platforming and ladders are installed in
accordance with the approved drawings.
Check the painting visually for damage.
9
Check that the earthing and bonding is in accordance with the
the Project Specifications.
10
Check that the exchanger pipe supports are in accordance
with the drawings and specifications.
11
Check that the disconnected pipework flangers are in correct
alignment with the nozzle flanges.
12
Check the detailed plate sequence using the platage
specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 245/245
-
246
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PLATE HEAT EXCHANGER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the plates can be withdrawn with suitable lifting
gear.
14
Check that the plates are undamaged and in accordance with
the approved drawings and specifications.
15
Check that the bolting is suitably lubricated.
16
Check that the correct number of plates are installed and the
exchanger sealed up.
17
Produce a set of marked-up drawings in accordance with the
installation.
18
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 246/246
-
247
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC HEATER COIL
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate data is both correct and complete.
Ensure that the equipment "Tag Number" is correct.
3
Check that both the location and orientation of the heater are
correct.
4
Check the mounting arrangement of the connecting duct-work
and also the installation of its supports and gaskets.
5
Check that the access door adjacent to the heater has been
installed.
6
Check that the heater is internally clean and that there is no
damage to the heating elements.
7
8
9
10
Ensure that there in adequate space to perform maintenance.
Check that the earthing and bonding are in accordance with
the Project Specifications.
Check that the equipment is preserved correctly.
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 247/247
-
248
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC COOLER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
Check that the nameplate data is both correct and complete.
Ensure that the equipment "Tag Number" is correct.
Check for the correct location and orientation of the cooler.
4
Check the mounting arrangement of the connecting ductwork and also that its supports and gaskets are installed.
5
Check that the access door adjacent to the cooler has been
installed.
6
Check the internal cleanliness of the cooler and also, if
installed, the eliminator plates.
7
Check that the cooler element and the eliminator plates are
undamaged.
8
Check that the materiel and finish are undamaged and
conform to the specifications.
9
Check that the drains and water trap are correctly installed
(where applicable)
10
Check that the connecting pipework is adequately supported
and that no load is imparted to the cooler.
11
Ensure that there is adequate space available to remove the
cooler.
12
Check that the earthing and bonding are in accordance with
the Project Specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 248/248
-
249
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC COOLER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
Check that the equipment has been correctly preserved.
Produce a defect list to be included in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 249/249
-
250
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HEAT EXCHANGER ( AIRFIN )
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the nameplate data is both correct and complete.
Check the structure for line, level and bolting.
Check the platforms and ladders; (where applicable).
Check for any installation damage.
5
Check that the exchanger is installed in accordance with the
approved drawings.
6
Check that the equipment is bonded in accordance with the
drawings and specifications.
7
Check that the disconnected pipework flanges correctly align
with the nozzle flanges.
8
9
10
11
12
13
Check that the bolting is suitably lubricated.
Remove the transport clips and bolts.
Check that the fan shaft is both centered and plumb.
Check the belt-sheave alignment.
Check the installation and alignment of the fan blades.
Check the blade-tip clearances
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 250/250
-
251
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HEAT EXCHANGER ( AIRFIN )
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
14
15
16
17
18
Check the fan for freedom of rotation.
Check that the fan bearings are correctly lubricated.
Check that the drive belts are correctly installed.
Check that the fan and belt guards are in place and secure.
Check that the louvres and actuators are correctly installed.
19
Check that the positioners are set correctly and that they are
operable.
20
Check that preservation has been carried out in accordance
with the approved procedure.
21
Produce a set of marked-up drawings in accordance with the
installation.
22
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-EX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 251/251
-
252
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
RECIPROCATING PUMP
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate data is both correct and complete.
2
Check the location, elevation and orientation of the pump and
that it is level.
3
Check that the holding down arrangements, for the
reciprocating pump plus motor and baseplate, are correct.
4
Check for any installation damage.
5
Check that the installation of the pump, gearbox, coupling and
baseplate is in accordance with the approved drawings and
specifications.
6
Check that all the nozzles which are not in use are suitably
sealed.
7
Check the pump, gearbox, coupling and the baseplate for
cleanliness.
8
Check that preservation has been carried out in accordance
with the approved procedure.
9
Check for the general accessibility of the unit and for the
possibility of its eventual removal for maintenance.
10
Check visually the painted surfaces for damage.
11
Check that the earthing and bonding are in accordance with
the Project Specifications.
12
Check that the suction and discharge pipe supports are in
accordance with the design.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 252/252
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253
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
RECIPROCATING PUMP
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the coupling alignment has been carried out and
record the figures. (where applicable)
14
Check that both the temporary fine mesh filter and the job
strainer have not been damaged.
15
Check that the stuffing-box packing is undamaged and is in
accordance with its specification.
16
Check for the free rotation of the shaft.
17
Check that all of the bearings, incuding the motor bearings,
are correctly lubricated.
18
Check that the pulsation damper is in accordance with the
specifications.
19
Check that both the coupling and its coupling guard have
been installed.
20
Check that the nozzles are blanked-off if their piping has not
been installed.
21
Produce a set of marked-up drawings which are in
accordance with the installation.
22
23
Produce a defects list.
Consolidate the above list for the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 253/253
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254
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
VERTICAL CENTRIFUGAL PUMP
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the nameplate data is both complete and correct.
Check that the caisson has been installed within the limits
recomended for its vertical positioning
Check the free rotation of the pump shaft.
Check that the motor shaft rotates freely
5
Check that the inlet strainer is correctly installed and that it is
clean and undamaged.
6
Check that all of the rising main sections have been installed
using the correct bolting and gaskets.
7
Check that the centering brackets have been correctly
installed.
8
9
10
Check that the discharge head is correctly bolted.
Produce a set of marked-up drawings in accordance with the
installation.
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 254/254
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255
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CENTRIFUGAL PUMP
(HOIZONTAL / VERTICAL IN LINE / CAN)
SUB-SYSTEM:
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate data is both complete and corrrect.
2
Check the location, elevation and the orientation and also that
the pump is level.
3
Check the pump, the motor and the baseplate holding down
arrangements are correct and secure.
4
Check for any installation damage.
5
Check that the pump, coupling, baseplate and the auxiliary
piping are installed in accordance with the specifications and
the approved drawings.
6
Check the pump, driver, coupling and baseplate for
cleanliness.
7
Check that preservation has been carried out in accordance
with the approved procedure.
8
Where applicable, check that installation of the platforming
and ladders is in accordance with the approved drawings.
9
Check both the painting and insulation for damage.
10
Check that the earthing and bonding are in accordance with
the Project Specifications.
11
Check that the suction and discharge pipe-supports are in
accordance with the design drawings.
12
Check that there is correct alignment between flanges when
the suction and discharge pipework is unbolted.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 255/255
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256
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CENTRIFUGAL PUMP
(HORIZONTAL / VERTICAL IN LINE / CAN)
SUB-SYSTEM:
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
Check that the strainer with the finer-mesh is installed.
Check the free rotation of the shaft line.
15
Check that there is adequate space around the unit to
withdraw the internals with suitable lifting equipment.
16
Check that the coupling and the coupling guards have been
installed.
17
Produce a set of marked-up drawings in accordance with the
installation.
18
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 256/256
-
257
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
ELECTRO-SUBMERSIBLE PUMP
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the caisson has been insalled within the limits of
the design verticality.
2
Check that the hypochIorite piping has been installed. (where
applicable).
3
4
5
Check the free rotation of the pump shaft.
Check for the correct installation of the inlet strainer, also that
it was clean and undamaged prior to being installed.
Check that the head-tank has been installed correctly.
6
Check that, on the motor, the motor coolant supply and vent
piping have been correctly installed.
7
Check that all the rising-main sections have been installed
with the correct bolts and gaskets. Also that motor coolant
piping, the electric power and instrument cables are correctly
secured at each flange.
8
Check that the centering rings have been installed at the
correct elevations.
9
Check that the seawater discharge elbow is correctly bolted
and oriented on the mounting plate at the caisson top.
10
Check that, the chlorination seawater pipe, hypochlorite pipe
and the motor coolant supply and vent pipes are terminated
correctly, above the mounting plate.
11
12
Produce marked-up drawings in accordance with installation
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 257/257
-
258
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
METERING PUMP
SHEET
SUB-SYSTEM:
1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the nameplate details are all correct and
complete.
2
Check the location, elevation, orientation of the pump and
also that it is level.
3
Check the metering pump, motor and baseplate holding down
arrangements
4
Check for any installation damage.
5
Check that the installation, of the pump, gearbox, coupling
and baseplate, complies and is in accordance with the
specifications and the approved drawings.
6
Check that all of the nozzles not in use have been suitably
sealed.
7
Check the pump, driver, gearbox coupling and the baseplate
for cleanliness.
8
Check that preservation has been carried out in accordance
with the approved procedure.
9
10
Check the general accessability of the unit.
Check the painting visually for damage.
11
Check that the earthing and bonding are in accordance with
the Project Specifications.
12
Check that the suction and the discharge piping are
adequately supported.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 258/258
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259
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
METERING PUMP
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the temporary fine mesh strainer is installed. (The
normal job strainer is made with a coarser mesh)
14
Check that the stuffing box packing is undamaged and that it
complies with the specifications.
15
Check that there is adequate space around the unit to
withdraw its internals
16
Check the availability in the stores of the commissioning
spares. Also of the motor bearings, lubricants bolting and
gaskets plus any special tools.
17
Check the free rotation of the shaft.
18
Check that the coupling and the coupling guard have both
been installed.
19
Produce a set of marked up drawings in accordance with the
installation.
20
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 259/259
-
260
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
ROTARY PUMP
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate data is correct and complete.
2
Check the location, elevetion and orientation of the pump and
also that it is level.
3
Check that the holding arrangement, of the rotary pump,
motor and baseplate, is secure and correct.
4
5
6
7
8
9
Check for any installation damage.
Check the installation of the pump, coupling and baseplate is
in accordance with specifications and approved drawings
Check the pump, coupling and baseplate for cleanliness.
Check that preservation has been carried out in accordance
with the approved procedure.
Check the general accessibility of the unit.
Check the painting visualy for damage.
10
Check that the earthing and bonding are in compliance with
the Project Specifications.
11
Check that the supports of the suction and discharge pipes
are in accordance with the design.
12
Check that the temporary strainer has been installed. Note
that it has a finer mesh than the normal job strainer.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 260/260
-
261
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
ROTARY PUMP
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check for the free rotation of the shaft.
14
Check that there is adequate space around the unit to be able
to withdraw the internals.
15
Check that both the coupling and coupling guard have been
installed.
16
Produce a set of marked-up drawings in accordance with the
installation.
17
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 261/261
-
262
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GEARBOX
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
Check that the nameplate data is complete and correct.
Check the location, elevation, orientation and that the
gearbox is level.
Check that the holding down arrangements are correct.
Check for any installation damage.
Check that the gearbox is installed in accordance with the
specifications and approved drawings.
Check the gearbox for cleanliness.
Check that the preservation has been carried out in
accordance with the approved procedue.
Check the painting visually for damage.
9
Check that the earthing and bonding are in accordance with
the Project Specifications.
10
Check the lubrication piping for damage and that the oil-filters
are servicable.
11
Check that all the bearings are correctly lubricated.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 262/262
-
263
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GEARBOX
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check that there is adequate space available to withdraw the
internals with suitable lifting equipment.
13
14
15
16
Check for freedom of movement.
Check that the input and output shaft couplings and their
guards have been installed.
Check that the gearbox is reassembled after inspection.
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 263/263
-
264
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HYDRAULIC COUPLING
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
Check that the nameplate details are correct and complete
Check that the coupling is level.
Check that the holding down arrangements are correct.
Check for any installation damage.
Check that the coupling is installed in accordance with
specifications and the approved drawings.
Check the coupling for cleanliness.
Check that preservation has been carried out in accordance
with the approved procedure.
Check the painted surfaces visualy for any damage.
9
Check that the earthing and bonding are in accordance with
the Project Specifications.
10
Check that the lube and control piping are not damaged and
that the oil filters are serviceable for further use.
11
Check that there is adequate space available to remove the
coupling from position using suitable lifting gear.
12
Check that available in the stores are the commissioning
spares, lubricants, bolting, gaskets and any special tools.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 264/264
-
265
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HYDRAULIC COUPLING
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that the input and output shaft couplings have been
installed and also that their guards are in position.
14
Check that all bolts have been re-tightened after the
inspection.
15
Produce a set of marked-up drawings in accordance with the
installation.
16
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-GX-10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 265/265
-
266
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
STRAINER / FILTER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
10
Check that the nameplate data is complete and correct.
Check the location, elevation, orientation and that the filter is
level.
Check that the holding down arrangements are correct.
Check that the pipe-supports are in accordance with tha
design.
Check that the bolting is suitably lubricated.
Check that there has been no installation damage.
Check that the installation of the filter and cartridge is in
accordance with the specifications and approved dawings.
Also check that they can be removed when required.
Check the filter casing internally for cleanliness.
Check the accessibility of the unit for maintenance.
Check the painting visualy for any damage.
11
Check that the earthing and bonding are inaccordance with
the Project Specifications.
12
Check that when the pipework flanges have been
disconnected, that the pipe flanges correctly align with their
corresponding filter nozzle flanges.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 266/266
-
267
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
STRAINER / FILTER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Produce a set of marked- up drawings which are in
accordance with the installation.
14
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 267/267
-
268
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. FILTER
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
Check that the nameplate data is complete and correct.
Check that the "Tag Number" is correct.
Check that the location and orientation of the filter is correct.
4
Check the mounting arrangements to the connecting ductwork and that the duct supports and gaskets are installed.
5
Check that the equipment is bonded in accordance with the
drawings and specifications.
6
Ensure that there is adequate space
maintenance and to remove the filters.
7
8
9
10
11
12
13
available
for
Check that the filter is internally clean.
Check that the drains are installed. (where applicable)
Check that heat tracing is installed. (where applicable)
Ensure that the maintenance access doors, leading to the
filter elements, are correctly replaced.
Check that the HVAC. material is undamaged.
Check that the equipment has been correctly preserved.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 268/268
-
269
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
AGITATOR
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
Check that the nameplate details are correct and complete.
Check the location, elevation, orientation and that the shaft is
vertical.
Check that the holding down arrangements are correct.
Check that there is not any installation damage.
Check that the equipment has been installed in accordance
with both the specifications and approved drawings.
Check the equipment for cleanliness.
Check that preservation has been carried out in accordance
with the approved procedure.
Check the painted surfaces visualy for any damage.
9
Check that the equipment is bonded in accordance with the
specifications and drawings.
10
Check for free rotation of the shaft in the correct direction. Also
check the rotor for concentricity and that it does not foul the
tank internals.
11
Check that there is adequate space around the unit to
withdraw the agitator using suitable lifting gear.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 269/269
-
270
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
AGITATOR
SHEET 2 OF 2
SUB-SYSTEM:
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
12
13
14
Check that the bolting has been suitably lubricated.
Produce a set of marked-up drawings which are in
accordance with the installation.
Produce a defects list for incusion in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 270/270
-
271
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
COARSE FILTER
( ROTATING ELEMENT FILTER )
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check the location, elevation, orientation and that the filter is
level.
3
Check that the holding down arrangement of the filter is
correct.
4
Check for any installation damage.
5
Check that any nozzles that are not to be used are suitably
sealed.
6
Check that the filter including its internals and gearboxes, are
installed in accordance with the specifications and the
approved drawings. Also check for general cleanliness.
7
Check that preservation has been carried out in accordance
with the Project Specifications.
8
Check visualy the painting and internal lining for damage.
9
Check that the eathing and the bonding are in accordance
with the Project Specifications.
10
Check that the piping supports to each filter are in
accordance with the design drawing.
11
Check that when the pipework is disconnected from the filters
that the pipe flanges align correctly with their corresponding
filter nozzle flanges.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 271/271
-
272
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
COARSE FILTER
( ROTATING ELEMENT FILTER )
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check that the filter internals can be withdrawn with the use
of suitable lifting gear.
13
Check that the bearings of the rotor, motor and gearbox are
correctly lubricated.
14
15
Check that the bolting is suitably lubricated.
Check for the free movement of the rotating element.
16
Check that, after inspection the filters are sealed up and all
the external bolts are correctly tightened.
17
Produce a set of marked-up drawings which are in
accordance with the installation.
18
Produce a defects list for inclusion in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 272/272
-
273
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SAND FILTER PACKAGES
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are correct and complete
2
Check the filter vessel for location, elevation, orientation and
also that its level.
3
Check that the holding down arrangement of the filter vessel
is correct.
4
Check for any installation damage.
5
Check that any of the nozzles that are not in use have been
suitably sealed.
6
Check that the nozzles are suitably isolated to enable a safe
internal examination to be carried out.
7
Check that each individual filter vessel is in accordance with
the date sheets and with the approved drawings.
8
Check that the manway covers can be removed using their
davits enabling clear access to the interior of the vessel.
9
Check the package and the interior of each vessel for
cleanliness.
10
Check the painting and the internal lining visually for damage.
11
Check that preservation has been carried out in accordance
with the approved procedure.
12
Check that the ladder and handrail installation on the package
are in accordance with the approved drawings. Also check that
they are suitably robust for the intended use
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 273/273
-
274
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SAND FILTER PACKAGES
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that the equipment is bonded in accordance with the
drawings and specifications.
14
Check that the pipe supports for all of the piping connected to
the package are in accodance with the design.
15
Check that when the piping connected to the package is
unbolted at the flanges, that the pipe flanges align correctly
with their corresponding flanges mounted on the package.
16
17
Check that the bolting is suitably lubricated.
Check that all of the preservation coating has been removed.
18
Produce a set of marked-up drawings in accordance with the
installation.
19
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 274/274
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- Exploration & Production
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GT. AIR INLET FILTER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check for the correct identification of each individual item or
component of the unit.
2
Check the location, elevation, orientation and that the skid is
level.
3
Check that each individual element is correctly installed;
a). the coarse inlet filter. -- b). weather louvres.-- c).ducting.
d).high efficiency cell filters. - e).expansion joint. - f).silencer
4
Check that the holding down arrangements of the skid are
correct.
5
Check for any installation damage.
6
Check that the filter access door opens freely and that there
is admission for internal inspection and maintenance.
7
Check that the installation of ladders and platforming are
suitable and in accordance with the approved drawings.
8
Check both internally and externally for damage.
9
Check out the painting visually for any damage.
10
Check that the equipment has been bonded in accordance
with the drawings and specifications.
11
Check that the spool-piece, which connects the combustion air
plenum to the turbine enclosure, is correctly installed and
aligned as per the drawing.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-HX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 275/275
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276
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GT. AIR INLET FILTER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check that any motorised damper linkage installed is correctly
aligned and is in accordance with the drawings.
13
Check that the pre-filters and final filters can be replaced
easily when required and that there is working space.
14
Check that the bolting is suitably lubricated.
15
Check that all bolting is tightened and internal bolts suitably
tab-locked. The access door must close correctly
16
Produce a set of marked-up drawings in accordance with the
installation.
17
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-AX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 276/276
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277
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
RECIPROCATING COMPRESSOR
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
Check that the nameplate details are correct and complete.
Check the location, elevation, orientation and that the unit has
been installed level.
Check that the holding down arrangements are correct.
Check for any installation damage.
Check that the reciprocating compressor has been installed in
accordance with the approved data sheets and drawings
Check the unit for cleanliness.
Check that the suction strainers have been installed. (cooling
water and air)
Check the general accessibility of the unit.
Check the painting visually for damage.
10
Check that the earthing and bonding are in accordance with
the Project Specifications.
11
Check that the supports, of the suction and discharge pipes,
are in accordance with the design drawings.
12
Check that with the flanges of the suction, discharge and utility
pipes unbolted that the flanges align correctly.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 277/277
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278
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
RECIPROCATING COMPRESSOR
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
15
Check that there is adequate space to withdraw the unit.
Check that the bolting is suitably lubricated.
Check that the coupling guard has been installed.
16
Check that preservation has been carried out in accordance
with the approved procedure.
17
Produce a set of marked-up drawings in accordance with the
installation.
18
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 278/278
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279
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. FAN
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
Check that the nameplate data is correct and complete.
Check that the equipment "Tag Number" is correct.
Check that the location elevation and orientation are correct
and that the fan is level.
Check that the fan and motor are correctly mounted.
Check that the anti-vibration mountings are installed and are
adjusted correctly.
Check the painting or insulation for damage.
Check that the access doors are installed.
Check that all of the transport/shipping brackets have been
removed.
Check that the fan is internally clean.
10
Check that all the lubrication points and grease nipples are
easily accessible.
11
Remove the fan drive belt guards to check that the alignment
and tension of the belts are correct.
12
Check the free rotation of the fan motor and impeller.
13
Check that there is adequate space available to withdraw the
impeller and motor for any required future maintenance.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 279/279
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280
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. FAN
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
14
At the time of removal of the fan drive belt guards, verify that
the guards are internally lined with non-ferrous material.
15
Check that the fan inlet guards are securely installed.
( where applicable )
16
Check the connecting ductwork has its gaskets installed.
17
Check that the equipment is bonded in accordance with the
drawings and specifications.
18
Check that the equipment is preserved correctly.
19
Produce a set of marked-up drawings in accordance with the
installation.
20
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 280/280
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281
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. REFRIGERATION UNIT
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check that the equipment "Tag Number" is correct.
3
Check the location, elevation, orientation and that the skid is
level.
4
Check that the holding down arragement is correct and that all
the anti-vibration mountings are correctly adjusted.
5
Check that the equipment is bonded in accordance with the
drawings and specifications.
6
Remove the compressor coupling guards and the coupling
spacer.
7
Check that the compressor motor rotates freely.
8
Replace both the coupling spacer and guards.
9
Check that there is sufficient access to remove both the
condencer and chiller tube bundles.
10
Check that the chillers are correctly insulated as per the
design.
11
Check that the skid pipework is securely mounted and that it
is insulated as per the design.
12
Check the pipework connections to the skid are correctly
supported and that they impart no load onto the refrigeration
unit.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 281/281
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282
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. REFRIGERATION UNIT
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Ensure that all the equipment drains and overflows are piped
to a suitable drain line.
14
Check that the water expansion tank is internally lined with an
acceptable coating and that it is clean.
15
Check that the ball-valve operates correctly.
16
Check that the freon charge pressure at the skid is being
maintained at the vendors recommended level.
17
Check that the equipment is preserved in accordance with the
approved procedure.
18
Produce a set of marked-up drawings in accordance with the
installation.
19
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 282/282
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283
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GAS TURBINE DRIVE
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check that all of the auxillary items have been supplied and
that they are correctly installed.
3
Check the location, elevation, orientation and that the turbine
is level.
4
Check that the turbine holding down arrangements are
correct.
5
Check for any installation damage.
6
Check the turbine and its auxillaries for cleanliness.
7
Check that preservation has been carried out in accordance
with the approved procedure.
8
Check that the insulation on the power turbine, including that
which is for the protection of the personell, has not been
damaged.
9
Check that the acoustic enclosure is complete and
undamaged.
10
Check that the fuel sytems are complete. Where applicable
both gas and liquid fuel systems.
11
Check that the equipment is bonded in accordance with the
drawings and specifications.
12
Check that all of the utility pipe-supports are in accordance
with the design.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 283/283
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284
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
GAS TURBINE DRIVE.
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
13
Check that when the utility pipe flanges are disconnected, that
they align correctly with their relative skid pipe flanges.
14
Check that there is adequate space available and provision for
the removal of the turbine using suitable lifting gear.
15
Check that the coupling and the coupling guard have been
installed.
16
Produce a set of marked-up drawings in accordance with the
installation.
17
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 284/284
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285
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CENTRIFUGAL COMPRESSOR
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check the location, elevation, orientation and that the
compressor is level.
3
Check that the compressor holding down arrangements are
correct.
4
Check for any installation damage.
5
Check the compressor and the auxillaries for cleanliness.
6
Check that all the platforming and ladders are installed in
accordance with the approved drawings.
7
Check that all of the auxillary items have been supplied and
that they have been correctly installed.
8
Check that the suction strainers have been installed.
9
Check the painting visually for damage.
10
Check that the equipment is bonded in accordance with the
drawings and specifications.
11
Check that with unbolted flanges on the suction and discharge
piping, that the corresponding pipe flanges on the package
align with them correctly.
12
Check that the suction, discharge and utility pipe-supports are
in accordance with the design drawings.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 285/285
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286
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CENTRIFUGAL COMPRESSOR
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that there is adequate space available to be able to
withdraw the internals using suitable lifting gear.
14
Check that both the coupling and coupling guards have been
installed.
15
Check that preservation has been carried out in accordance
with an approved procedure.
16
Produce a set of marked-up drawings which are in
accordance with the installation.
17
Produce a defects list to be issued in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 286/286
-
287
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
P.S.A. INERT GAS GENERATOR
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are correct and complete.
2
Check the location, elevation, orientation and that the skid is
level.
3
Check that the holding down arrangements are correct.
4
Check for any installation damage.
5
Check that the package is installed in accordance with the
specifiations and the approved drawings.
6
Check that all the nozzles that are not to be used are suitably
sealed.
7
Check the package throughout for cleanliness.
8
Check that preservation has been carried out in accordance
with the approved procedure.
9
Check the painting visually for damage.
10
Check that the equipment is bonded in accordance with the
drawings and specifications.
11
Check that the skid piping-supports are in accordance with
the design.
12
Check that after unbolting the pipework flanges that they align
correctly with their respective skid flanges.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 287/287
-
288
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
P.S.A. INERT GAS GENERATOR
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that the items can be withdrawn when using suitable
lifting gear.
14
Check that the temporary fine mesh strainer has been
installed. (The strainer for normal use is of a coaser mesh.)
15
Check that the two pre-filters and two after- filters are
serviceable. ( for Y- type stainers.)
16
Check that the bolting is suitably lubricated.
17
Produce a set of marked-up drawings in accordance with the
installation.
18
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 288/288
-
289
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TURBO EXPANDER COMPRESSOR.
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check that all of the auxillary items have been supplied and
also that they have been correctly installed.
3
Check the location, elevation, orientation are correct and that
the unit is level.
4
Check that the holding down arrangements are correct.
5
Check for any installation damage.
6
Check the unit for cleanliness.
7
Check that the inlet strainers have been installed.
8
Check that the seal-gas system is complete.
9
Check that the equipment is bonded in accordance with
drawings and specifications.
10
Check that the utility piping-supports are constructed in
accordance with the design drawings
11
Check that the unbolted flanges of the inlet, outlet and utility
piping align correctly with the pipe flanges on the package.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 289/289
-
290
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TURBO EXPANDER COMPRESSOR
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
12
Check that there is adequate space available to remove the
rotors when using suitable lifting gear.
13
Check that preservation has been carried out in accordance
with the approved procedure.
14
Produce a set of marked-up drawings which are in
accordance with the installation.
15
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 290/290
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291
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HEATER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the equipment nameplate is correct.
2
Check the location, elevation, orientation and that the heater
is level.
3
Check for any installation damage.
4
Check that the holding down arrangements are correct.
5
Check heater refractory work for quality and conformity.
6
Check the installation of the burners for conformity, level and
orientation. Check operation of the combustion-air louvres.
7
Check the operation and the position of the stack-damper.
8
Verify that the vacuum indicators and their piping are correct
and that they are not obstructed from view.
9
Verify the flue gas sampling installation.
10
Check for the free operation of the overpressure openings.
11
Check the heater for cleanliness.
12
Check that the heater is bonded according to the
specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 291/291
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292
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HEATER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
Check that the internal tubes-support is in accordance with
the design.
Check that the access ladders and the gangway provide easy
access and that they conform to the design drawings.
15
Check that the observation doors, situated on the combustion
chamber, operate quite freely.
16
Check the valving arrangement of the combustible fuel.
17
Check the combustion ductwork where applicable.
18
Check that the stack conforms to the project drawings. Also
where possible carry out an internal inspection.
19
Produced a set of marked-up drawings which are in
accordance with the installation.
20
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-KX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 292/292
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
PIPING
PRECOMMISSIONING
TEST PACK STATUS INDEX
TASK NUMBER:
SUBSYSTEM:
TEST PACK NUMBER:
SHEET:
1 of
1
ACTIVITIES:
Flushing
S/SYSTEM
Hydro testing
LINE IDENTIFICATION
NAME
Draining & Drying
ISO
SIGNATURE
Pickling
R
E
V
R
E
V
PID
NDT CLEARANCE
REINSTATMENT
PROJECT
DATE
ACCEPTED
CREATED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : C LX 01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 293/293
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
PIPING
PRECOMMISSIONING CHECK LIST
PROJECT
PIPEWORK BEFORE TEST
SHEET 1
TEST PACK NUMBER :
OF 1
TASK NUMBER:
SUB-SYSTEM:
LOCATION:
LINE IDENTIFICATION:
CHECK LIST
ITEM
1
Check that all of the materiel conforms to the specifications
2
Check the installation of all pipe-supports are in accordance with the specifications and
drawings. Also that springs have shipping-stops fitted and that the piping sits on
3
Check the location of the pipe anchors.
4
Check the alignment of the pipe guides.
5
Check that the pipe flanges have been mounted square to each other. Also that the bolting and
gaskets are correct.
6
Check that the pipework does not in any way load and stress the equipment it is serving.
7
Check that the flow direction of the valves and ckeck-valve is in the correct sense/direction.
8
Check that there is a suitble access, both to operate and to maintain the valves.
9
Check the list of removed equipment
10 Check the Blind list
11 Check that all of the materiel to perform the test conforms to the procedure
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
FORM: C LX 02 A
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 294/294
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
PIPING
PRECOMMISSIONING CHECK LIST
PROJECT
PIPEWORK AFTER TEST
SHEET 1
TEST PACK NUMBER :
OF 1
TASK NUMBER:
SUB-SYSTEM:
LOCATION:
LINE IDENTIFICATION:
CHECK LIST
ITEM
1
Check that the pipework and equipment are drained as per procedure
2
Check that the pipework and equipment (re)installation conforms to the specifications,
drawings and to the P&ID's
3
Check that new gasket have been installed after pipework and equipment reinstallation
4
Check that the pipework, valves, check valves are undamaged. Also check the ancillaries and
any other components.
5
After the (re)installation of a valve check that it operates freely.
6
Check that the flow direction of the valves and ckeck-valve is in the correct sense/direction.
7
Check that the valves have been correctly lubricated and that they have the correct spindle
packing
8
Check that all the bolts and fasteners are suitably lubricated.
9
Check that after pre-commissioning is finished that the painting of piping systems and of the
equipment is "touched up" to conform to the specifications
10 Check for the correct tagging, labelling and colour coding of pipework and equipment.
11 Produce a set of marked-up drawings in accordance with the installation.
12 Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
COMPANY
CLX02B
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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296
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PIPEWORK.
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that all of the materiel conforms to the specifications.
2
Check that the pipework installation conforms to the
specifications, drawings and to the P&ID's
3
Check that the pipework and valves are undamaged. Also
check the ancillaries and any other components.
4
Check the installation of all pipe-supports are in accordance
with the specifications and drawings. Also that springs have
shipping-stops fitted and that the piping sits on its supports.
5
Check the location of the pipe anchors.
6
Check the alignment of the pipe guides.
7
Check that the check-valves operate freely before they are
installed into position.
8
Check that the flow direction of the valves is in the correct
sense/direction.
9
After the installation of a valve check that it operates freely.
10
Check that the valves have been correctly lubricated and that
they have the correct spindle packing.
11
Check that there is a suitble access, both to operate and to
maintain the valves.
12
Check that the pipework does not in any way load and stress
the equipment it is serving.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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297
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PIPEWORK
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
14
Check that the pipe flanges have been mounted square to
each other. Also that the bolting and gaskets are correct.
Check that all the bolts and fasteners are suitably lubricated.
15
Check that the painting, the insulation and the trace-heating
conform to the specifications.
16
Check that the equipment has been bonded in accordance
with the drawings and specifications.
17
Check for the correct tagging, labelling and colour coding of
pipework and equipment.
18
Produce a set of marked-up drawings in accordance with the
installation.
19
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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298
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TURBINE EXHAUST DUCT
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
Check the installation for damage.
Check that the location, elevation and the orientation of the
exhaust system is correct
Check that the ducting is mounted and supported correctly.
4
Check that each joint in the ducting has the correct type of
gasket material is installed.
5
Check that the flexible expansion bellows is located at its
correct position and that the shipping brackets are removed.
6
Check that the silencer is located at its correct position and
that it is adequately supported.
7
Check that the expansion supports are located in their correct
position.
8
Check that there are access doors installed or another method
of gaining entry into the exhaust duct.
9
Check the interior of the exhaust system to verify that it's
clean of debrit.
10
Check that the equipment is bonded in accordance with the
specifications and the drawings.
11
Check that the heat insulation is in place and complete.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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299
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TURBINE EXHAUST DUCT
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check that the painting is suitable for its intended use and that
it is in acceptable condition. (high ducting temperature)
13
Produce a set of marked-up drawings in accordance with the
installation.
14
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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300
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
AIR FILTERS / FLAME TRAPS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
5
Check that the nameplate details are complete and correct
Check for any installation damage.
Check that the items installed are in accordance with the
approved drawings.
Check items for cleanliness
Check the painting visually for damage.
Check that the replaceable items can removed when required.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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301
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
FORM: C-LX-05
MECHANICAL.
PRECOMMISSIONING CHECK LIST
PROJECT
DERRICK
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that all Derrick bolts have been tightened in accordance with the Derrick manufacturers tightening procedures.
3
Check that the crown is directly over the centre line of the
Rotary Table. If it is not then use jacks and the shims
id d b th V d t l
l th D
i k
Check that the Derrick is square from the drill floor to the
water table beams.
4
Check that the Derrick hold-down bolts ( typically 4 off per leg)
are fully torqued up.
2
7
Check that the guide rails for the Top Drive are correctly
spaced from the Rotary and are parallel and vertical to the
F
il t l
f t V d
d
i
Generally check the Derrick for signes of structual damage or
defects. Also check installation of all platforms, access ways,
handrails pipe supports service loops and cable rack supports
Check the Top Drive Parking support beams and hydraulic
rams that they have been installed as per Vendors drawings
8
Check that the earthing and bonding are in accordance with
the drawings and specifications.
5
6
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 301/301
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302
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CROWN BLOCK
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the Crown Block assembly is correctly installed.
That's to say that the fast-line sheave is on the Draw-works
side of the Derrick.
2
Check that all bolts have been tightened and that all the
handrails are in position and are secure.
3
Generally check the assembly for defects and structual
damage.
4
Ensure that all sheaves are well greased and run smoothly.
Check that all bolt wire-locking is done and that the centralised
greasing system is in place.
5
Check that "tugger sheaves" have been greased and that they
rotate freely.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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303
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TRAVELLING BLOCK AND HOOK
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the Block and Hook are undamaged.
Inspect the sheave grooves for damage.
Ensure that the sheaves are greased and running free.
Check that the Hook locks are working and that the Hook can
rotate.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 303/303
-
304
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
TOP DRIVE PACKAGE.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Assemble and install the top drive following closely the
Vendors rig-up and test procedure.
2
Check that the Top Drive service loop support brackets have
been installed in the Derrick.
3
Ensure the fluid service-loop water-lines, have been flushed.
Ensure also that the air lines have been blown through with air.
Also that the hydraulic lines have been flushed through.
4
Ensure the correct installation of electrical equipment service
loops.
5
Install the Rotary Hose complete with safety clamps.
6
Ensure that the Top Drive is lubricated in accordance with the
Vendor's schedule.
7
Ensure that the Top Drive guide trolley is correctly installed.
Also the clearance tolerances and the guide wheel function.
8
Ensure that all Top Drive bolted items are secure and where
necessary wire-locked.
9
Ensure that the Top Drive hangs over the Rotary Table centre
and that it's vertically aligned to within +/- 0.25°
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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305
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
ROTARY TABLE 37.5" PACKAGE.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Ensure that the Rotary Table is installed in accordance with
the Vendors insructions and that it is centred correctly.
2
Ensure that the table is level and also the table edge is flush
with the top of the rig floor.
3
Check that the location blocks have been installed correctly.
4
Install hydraulic drive unit for the Rotary Table. Do not fully
tighten holding-down bolts until drive couplings are aligned.
5
Complete the mechanical alignment check list for coupling.
Check bolts are torqued to the Vendors recommendation.
6
Ensure the correct mounting of the Rotary Table control
manifold.
7
Ensure the correct mounting of the Rotary controls.
8
Check the security of all connections. Ensure that the pilot
lines between the Rotary Table control panel assembly and
control manifold are tested and flushed out. Comply with the
standard demanded in "onshore flushing of drilling hydraulic
systems".
9
Lubricate the table and coupling in accordance with the
Vendors schedule.
10
Record the table backlash. (typical tolerance is 0.02" / 0.03")
11
Ensure that the Rotary Table is free to rotate.
12
Bleed and fill the hydraulic system.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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306
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DRAW-WORKS PACKAGE
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install both sections of the Draw-works. To be supported and
level as per the Vendors instructions.
2
The centre lines must coincide between the front Draw-works
c/l. and the centre line of the Rotary Table
3
Check the drum centre line distance from the centre of the
Rotary Table.
4
5
Check the installation and alignment of the D.C. drives.
Check the installation and alignment of eddy current brake.
6
Check the brake control hydraulic system.
7
Check security of all connections between the draw-works,
driller's control panel and the hydraulic brake control system.
Ensure that the lines have been tested and flushed. Comply
with the standard demanded in the "onshore flushing and
cleaning of air and hydraulic lines".
8
Fill and lubricate the draw-works system in accordance with
the Vendors lubrication schedule.
9
Using the Vendor provided pre-charge kit, fill and precharge
the brake hydraulic system. Note: DO NOT start the motor or
pump unless the accumulators have been charged.
10
Check that the brake cooling system package is installed, its
levelled and pump/motor alignment checks are made.
11
Fill brake cooling system with potable water and inhibitor.
12
Check that the eathing and bonding are in accordance with
the specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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307
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PIPE HANDLING SYSTEM
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Install diving board in the Derrick. Ensure that the board is
square and level. Check the height of the board above the drill
floor datum. Refere to the Derrick Vendors drawings.
2
Install finger boards into the Derrick. Ensure that the finger
boards are square and level to the Derrick.
3
Install the upper drive assembly to the diving board, complete
with service loops, junction boxes etc.
4
Install the track kit on the drill floor as per Vendors drawings.
5
Install between the roughneck and diving board assembly; the
intergrated roughneck and the lower and upper carriage
assemblies. Ensure that the system is square to the drill- floor
and in the centre of the set-back area.
6
Install the hydraulic interface panel in the Derrick.
7
Install the pipe handlers control cabin in the Derrick.
8
Install the derrickman's control station in the derrick.
( monkey board level )
9
Install all pipehandler termination kits in the derrick.
ie; interface junctionboxes, cable loops etc.
10
Check the installation braket for the pipe handling machine
camera.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-11
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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308
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HYDRAULIC POWER UNIT
RIG SKIDDING
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
The Hydraulic Power unit provides the necessary fluid-power
to the rig skidding gripper jack also to the hydraulic rig clamps.
The control Panel enables the operator to skid the rig unit to
the desired location via the gripper jack. The rig is locked into
position via the locking clamps.
1
2
Complete the check list ( C-GX-07 ) for the Hydraulic unit.
Ensure that the control panel is correctly installed.
3
Check the integrity and security of all the hydraulic lines.
These are between the Control Panel, the Hydraulic unit, the
Gipper Jacks and the Locking Clamps. Ensure that all lines
are flushed and tested in accordance with the standard required in the onshore,"flushing of drilling hydraulic systems"
4
Ensure that all flexible jumper hoses have been correctly
installed and are free from defects.
5
Lubricate the systems in accordance with the vendors
requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-12
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 308/308
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309
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
RIG SKIDDING GRIPPER JACKS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install Grippers and Jacks onto the correct skidding beams.
2
Install the Grippers to skid beams as per the Vendors
drawings.
3
Ensure that the skid beams are free of weld splatter, of rust
and other defects. Check that Grippers can freely traverse the
full length of the beam.
4
5
6
7
Install the Hydraulic rams to the skid beams.
Attatch the Grippers th the hydraulic rams.
Ensure that the clevis pins are fully greased.
Leave the rams in the closed position.
8
Ensure that all of the bolt connections and locking pins are
installed and that they are fully torqued as recommended.
9
Check the security of all hydraulic connections. Also all lines
between Grippers / Rams and the Hydraulic Power unit have
been tested and flushed-out. The required standard for this
operation is to be found in the onshore guide, "flushing of the
drilling hydraulic systems".
10
Fill and bleed the system with hydraulic fluid as per the
Vendors reqirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-13
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 309/309
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310
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HYDRAULIC POWER UNIT
DERRICK EQUIPMENT
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
The Hydraulic Power Unit for the Derrick equipment provides
all the hydraulic fluid power for the following:The Top Drive,
The Pipe Handling Machine,
Hydraulic Cat-head,
The Mud Bucket,
Drill Line Spool,
Top Drive Parking
The Rig Floor Distributuon Manifold.
1
Complete the check list, ref; C-GX-07 for the Hydraulic unit.
2
Ensure that all the lines between the unit and the listed above
equipment are correctly run and secure.
Refer to the project P&ID to ensure all lines are complete.
3
Ensure that all hydraulic lines have been flushed-out and
tested in accordance with project procedure for flushing.
4
Install and check the flexible jumper hoses where shown on
the vendors and project P&ID.
5
Lubricate the system in accordance with the Vendors
schedule.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-14
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 310/310
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311
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
DRAW-WORKS
BRAKE COOLING PACKAGE
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the Brake Cooling Package Skid is correctly
installed as per the structual requirements and is also level.
2
Check that the pump drives are correctly aligned and that
they are free to rotate.
3
Check all flow and return pipework between the package and
the draw-works are correctly installed, tested & flushed
4
Lubricate all components on the package in accordance with
the vendors schedule.
5
Inspect the cooling storage tank for damage and internal
debris.
6
Fill the tank with a coolant mix of;- 70% potable water,
30% Glycol and a suitable corrosion inhibitor to correct Ph.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-15
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 311/311
-
312
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DEADLINE ANCHOR
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install the Deadline anchor and locate it on the Drill Floor as
per the project layout drawing.
2
Ensure that the Anchor bolts are correctly installed and fully
torqued to the correct value.
3
Fully grease the Anchor in accordance with the Vendors
requirements and insure that the pivot system is functional.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-16
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 312/312
-
313
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DRILL LINE DRUM
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
Install the Drill Line Drum in accordance with structual
requirements.
Ensure that the Drum is free to rotate on its bearing blocks.
Inspect the outer wraps on the drum for damage and report
on its condition.
Check for the alignment of the hydraulic drive mechanism.
Install the Drum Control Station.
6
Ensure that the hold down bolts for the system are installed
and that they are fully torqued.
7
Check the security of all hydraulic connections between the
Control Station, Drum and Rig Floor distribution manifold. Also
they have been flushed and tested to the standard re-quired in
the onshore "flushing of drilling hydraulic systems"
8
Lubricate the equipment in accordance with the Vendors
schedule.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-lX-17
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 313/313
-
314
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HYDRAULIC MUD BUCKET
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install the Mud Bucket into its operational position on the Rig
Floor.
2
Install flexible hoses to the manifold on the rig floor. Check
that the hoses are of adequate length and free from defects.
3
Check that the Mud Bucket Control Station has been correctly
installed.
4
Lubricate the system in accordance with the Vendors
requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-18
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 314/314
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315
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HYDRAULIC CATHEAD
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Ensure that the Hydraulic Cathead is installed on thre Drill
Floor as per project layout requirements.
2
Ensure that the hold-down bolts are correctly installed and fully
torqued.
3
Lubricate the Cathead in accordance with the Vendors
requirements.
4
Chech that the head of the Cathead is free to rotate in the
same plane as the line of load.
5
Check the security of all the hydraulic connections between
the Cathead, Control Station (in drillers cabin) and the Rig
Floor distribution manifold. Check that all lines have been
tested and flushed to the standard demanded in the onshore
"flushing of drilling hydraulic systems".
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-19
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 315/315
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316
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SHALE SHAKERS PACKAGE
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check out that all the Shaker Units and the link sections have
been installed and have been leveled.
2
Check that the Header Box is correctly installed and bolted to
the shakers.
3
Ensure that the flexible connection between the header box
and mud return flow line has been correctly installed and there
is sufficient movement. ie. check that the flow line does not
rest on the Header Box.
4
Check that the Shakers have been fully seal welded around
the sumps.
5
Check the security of the air line to the Shaker by-pass control
valve system. Also the lines are tested and flushed.
6
Check the security of the pipework to the Shaker spray bar
system. Also that the lines have been tested and flushed.
7
Lubricate the system in accordance with the Vendors
Schedule.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-20
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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317
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CUTTING SCREW CONVEYORS.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the large Screw Conveyor has been correctly
installed. Also that all screw flights are bolted together and that
the mechanism rotates freely.
2
Check that the small Screw Conveyer has been correctly
installed and that the mechanism rotates freely.
3
Check the pivot mechanism of the small conveyor and that the
conveyor can move freely between the skip positioners
4
Install the positioner cylinder of small conveyor and check
security of connections. Cylinder should be finally installed in
the retracted position.
5
Ensure the Screw Conveyor wear plates have been correctly
installed.
6
Check the security of the hydraulic connections between the
screw conveyors, the Hydraulic Power Pack and the skip
positioners. Check that these lines have been tested and
flushed to the standard required in the onshore " flushing of
hydraulic systems".
7
Check that the Hydraulic Rams for the Skip Positioners are left
in the closed position.
8
Lubricate the system in accordance with the Vendors
requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-21
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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318
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HYDRAULIC POWER PACK
CUTTING TRANSFER.
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
The Hydraulic Power Pack for the Cutting Transfer, supplies
power to the Screw Conveyors and to the Skip Positioners.
1
Complete the check list "C-GX-07" for the Hydraulic Power
Pack.
2
Check the security and integrity of all hydraulic lines between
the equipment mentioned in the above heading.
3
Install and check all jumper hoses.
4
Ensure that all hydraulic lines have been flushed and tested in
accordance with the accepted project procedures.
5
Lubricate the system in accordance with the Vendors
requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-22
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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319
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
MUD STANDPIPE MANIFOLD
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
The Mud Standpipe Manifold is a one-piece all welded
manifold. It comes complete with hammer lug unions for
attachment to the project pipework.
1
Install the Manifold onto the Drill Floor to comply with the
relative drawing from the projecr layout.
2
Ensure that the manifold is securely attached to structual
supports.
3
4
5
6
7
Check for the correct function of all the valves on the Manifold.
Before connecting the project mud lines up to and from the
mud manifold ensure thay have been fully flushed out. The
flushing should be in accordance with project procedure.
Install the instruments and transmitters.
Check the integrity of the instrument lines between the
manifold and the driller cabin. Flush and test these lines in
accordance with the project specifications.
Fill and blead the lines with hydraulic fluid.
8
Hydrotest the manifold and the adjoining pipework in
accordance with the project procedures. All the valves are to
be open during the test.
9
Lubricate the manifold in accordance with the Vendors
requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-23
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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320
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CHOKE MANIFOLD PACKAGE
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install the Poorboy section of the manifold on the Drill Floor,
level and square to comply with structual requirements
2
Install the components that have been shipped loose by the
Vendor. ie; the chokes, buffer chambers and erosion spools.
NOTE: new correct type ring gaskets must be used.
3
Install the downstream section of the manifold onto the drill
floor and square & shim this section. It must mate and align
with the flanges on the Poorboy section of the manifold. NOTE:
new and correct type ring gaskets must be used.
4
Install all the choke and kill lines to and from the manifold.
Installation to be in accordance with project P&ID. Ensure that
all the lines have been flushed.
5
Hydrotest the system in accordance with the Vendors and the
project procedure. NOTE: Poorboy Separator should not be
tested to the same rating as choke manifolds or lines
Check against the accepted procedures.
6
Install the Choke Control Consul in the Driller Cabin
7
Test run to check the integrity and security of the pneumatic
and hydraulic lines between the instruments, the choke valves
and the choke consul.
8
Ensure that these instrument lines have been flushed in
accordance with the project procedures. NOTE: Before item 8
is started the Vendor should be invited to run the pneu-matic
and hydraulic lines to a bulkhead terminal plate at the edge of
the skid. Plate position to be determined on site.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-24
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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321
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CHOKE MANIFOLD PACKAGE
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
9
Check inside the Poorboy Separator to be certain that it is
clear of foreign debrit.
10
Check the security and the connection between the Poorboy
Separator and Derrick vent line.
11
Check the Manifold grating is in place and fixed securely
12
Check the accessibility of the manifold valves and where
appropriate install handwheels and function check valves.
13
Grease all valve stems in accordance with the Vendors
requirements.
14
Blank off unused connections where applicable.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-24
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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322
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
KILL UNIT AND
THE MIXING SKID
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Install Kill Unit Skid in accordance with the project structual
requirement. Ensure package level and supported correctly
2
Check the alignments of both DC. motors and HP. pumps
mounted on the unit and ensure they are free to rotate.
3
Install the Mixing Unit and ensure that it is correctly supported
and level.
4
Ensure correct alignment and free rotation for all AC. motors,
pump, cooling fan and lube oil system pumps on both units.
5
Ensure that all project supply piping to and from the unit is
installed as per P&ID.
6
Check that all the pipework to the units have been tested and
flushed prior to connecting the unit.
7
Check that all interconnecting pipework and hoses between
units are correctly installed. Also free from damage.
8
9
10
11
Check that the DisplacementtTanks are free of foreign debris.
Check the function of all the valves on all units.
Check the fluid ends of the pumps for corrosion; check both
internally and externally.
Lubricate the units in accordance with vendors requirements.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-25
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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323
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
CEMENT STANDPIPE MANIFOLD
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
NOTE: The cement manifold is comprised of loose valves,
tees and fittings which are fixed together using hammer lugg
type unions.
1
Assemble the manifolds and ensure that the hammer unions
are tight.
2
Install the manifold on the Rig Floor in accordance with the
project drawings "Drill Floor Layout".
3
4
5
Check that the Manifold is secured to the support structure.
Connect and check the integrity of the project lines to and
from the manifold. Ensure that prior to connection that the
lines have been flushed in accordance with the project
requirements.
Check the function of all the valves in the manifold.
6
Install the pressure transmitter and check the security of the
transmission lines between the Manifold and the Drillers
Cabin. Ensure that the flushing of the transmission lines is in
accordance with the requirements of the project.
7
Hydrotest the Manifold in accordance with the Vendors and the
project requirements.
8
Grease all the valves in accordance with the Vendors
recommendations.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-26
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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324
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
BOP. CONTROL PACKAGE
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
The BOP Control Package frovides hydraulic power to the
BOP Stacks during drilling operations. The system comp-rises
hydraulic pumps ( can be air and AC. motor driven ) and
accumulator banks for back-up fluid power.
1
2
3
Complete the check list "C-GX-07" for the BOP Control Unit.
Install all the hydraulic lines and hoses as per project P&ID.
Check the security of the hose and line fittings.
4
Test and flush hoses and lines in accordance with the project
procedures.
5
Lubricate the system in accordance with the Vendors approved
procedures.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-27
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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325
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DRAG CHAINS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check the installation of the Drag Chains against the Vendors
drawing.
2
Check for the correct installation of hoses within the Drag
Chain assemblies.
3
Ensure that Drag Chains are connected to the tow bars and
that they are properly supported.
4
5
Check the Drag Chains for installation damage etc.
Check the roller assemblies.
6
Check that the chains are installed parallel to the skidding
beams as per the project layout drawing.
7
Lubricate the Chains in accordance with the Vendors
schedule.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-LX-28
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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326
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SHEET
SUB-SYSTEM:
OF
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-?X-?
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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-
327
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. DUCTING
SHEET
SUB-SYSTEM:
1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Ensure that the ducting system is clearly identified.
Check that the location, elevation and orientation are correct.
Ensure also that the ductwork system is installed to the P&ID
layout drawings and specifications.
3
Once the layout drawing has been checked out it should be
attached to this check list.
4
The correct installation, of the following equipment, shall be
verified:
a) Flexible connections.
b) Inspection doors.
c) Access doors.
d) External louvres.
e) Supply grilles/supply diffuers.
f) Extract/transfer grilles.
g) Insulation - thermal/sound or fire rated.
h) The Surface coating.
5
Check that all the ductwork and equipment is correctly mounted
and supported.
6
Check that for chilled ductwork that it is well insulated from its
supporting structure.
7
Check that the connections to the associated equipment are
correct. Also that no load or stress is imparted to this
equipment by the ducting.
8
Ensure that the ductwork is clean internally and that there is
no internal damage.
9
Check that all ductwork joints have their gaskets installed.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 327/327
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328
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL.
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. DUCTING
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
Check that the equipment is bonded in accordance with the
10 drawings and specifications.
11
Check that the test holes have been drilled and plugged.
12
Ensure that the material/finish of the ducting/equipment is
undamaged and conforms to the specifcations.
13
In positions, where there are access doors installed in the
ductwork, above a false ceiling, ensure that there is access in
this ceiling.
14
Produce a set of marked-up drawings which are in
accordance with the installation.
15
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 328/328
-
329
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. MANUAL DAMPER
SHEET
SUB-SYSTEM:
1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate data is correct.
Check that the equipment "Tag Number is correct
3
Check that the damper is located and orientated correctly.
Also check that it is undamaged.
4
Check that the mounting arrangement is correct and that the
supports and gaskets to connecting ductwork are installed.
5
Check that the equipment is bonded in accordance with the
drawings and specifications.
6
7
Check that the access door adjacent to the damper is
installed. (where applicable.)
Check that the damper is internally clean.
8
Ensure that the damper mechanism is lubricated.
(where applicable.)
9
Check the free movement of the blade mechanism. Also
check that the internal sealing of the blade is correct.
10
Check that the locking-arm device operates correctly. Also that
the indicator arm is installed in the correct position.
11
12
Check that the equipment is preserved correctly.
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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330
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. AUTOMATIC DAMPER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate data is correct.
Check that the equipment "Tag Number" is correct.
3
Check the location, elevation and orientation of the damper is
correct. Also that the equipment is undamaged.
4
Check that the mounting arrangements are correct and that the
damper is adequately supported. Also check that the gaskets
to the connecting ductwork are installed.
5
Check that the equipment is bonded in accordance with the
drawings and the specifications.
6
Check that the access door, adjacent to the damper, is
installed.
7
Check that the damper is internally clean.
8
Ensure that the damper mechanism has been lubricated.
(where applicable.)
9
Check the free movement of the blade mechanism. Also
check for the correct internal sealing of the damper blades.
10
Check that there is adequate space available to do
maintenance on the pneumatic actuator and its controls.
11
Check that the pneumatic pipework has been correctly
installed.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 330/330
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331
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. AUTOMATIC DAMPER
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
12
Check that when the damper is mechanically stroked that the
limit switches operate "to make and break".
13
Ensure that the access door to the controles has been
correctly replaced.
14
Check that the indicator arm is installed in the correct
position.
15
16
Check that the equipment is preserved correctly.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 331/331
-
332
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. SOUND ATTENUATOR.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the details on the nameplate are correct.
Check that the equipment "Tag Number" is correct
3
Check that the location and orientation are correct of the
sound attenuator.
4
Check that the mounting arrangements are correct and that
the supports and gaskets to the ducting are installed.
5
Check that the equipment is bonded in accordance with the
drawings and specifications.
6
Check that the sound attenuator is internally clean and that
no moisture has entered.
7
Check that the material is to the specification and that it is
undamaged.
8
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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333
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. HUMIDIFIER
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are complete and correct.
Check that the equipment "Tag Number" is correct.
3
Check that the location and orientation of the humidifier are
correct.
4
Check that the mounting arrangement supports adequately
the humidifier and steam injection duct
5
Check that the steam-injection duct has been installed to the
manufacturers recommendations. Also check that it drains
back to the humidifier.
6
Check that all of the ductwork connections have had their
gaskets installed.
7
Check that the balance-pipe, from the humidifier to the
ductwork, is installed.
8
Check that the insulation to the steam duct is installed
correctly.
9
Check that all pipework connections are correct and that they
are adequately supported.
10
Check for the correct action of the water valve.
11
Ensure that both the drain and overflow are piped to a
suitable drain system.
12
Check that the equipment is bonded in accordance with the
drawings and specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 333/333
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334
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. HUMIDIFIER.
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that the humidifier is internally clean.
14
Ensure that there is adequate space to be able to carry out
maintenance on the humidifier internals.
(i.e. water storage- tank/steam chamber.)
15
16
Check that the material is undamaged.
Check that the preservation of the equipment is correct.
17
Produce a set of marked-up drawings in accordance with the
installation.
18
Produce a defects list for inclusion in the Punch List issue.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 334/334
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335
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC. AIR HANDLING UNIT
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are correct.
Check that the "Tag Number" is correct.
3
Check that location, orientation and also that the air-handling
unit is level.
4
Check that the base plate/frame holding down arrangement is
correct.
5
Check that the material and finish is to the specifications and
that it is undamaged.
6
Check that all the ductwork connections have gaskets
installed.
7
Check that the equipment is bonded in accordance with the
drawings and specifications.
8
9
10
Check that the handling unit is internally clean.
Produce a set of marked-up drawings in accordance with the
installation.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 335/335
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336
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC CONSTANT VOLUME BOX
SHEET 1 OF 1
SUB-SYSTEM:
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are correct and complete.
Check that the equipment "Tag Number" is correct.
3
Check that the location and orientation of the equipment is
correct.
4
Check that the correct mounting arrangements are installed plus
the supports and gaskets to the connecting ductwork.
5
6
7
8
9
10
11
Check that the access doors are installed.
Where applicable check that the heater, attenuator and
constant volume valve are clean and undamaged.
Ensure that the valve mechanisms are lubricated.
Check for the free movement of the constant volume valve.
Check that the equipment is preserved correctly.
Check that earthing and bonding are in accordance with the
drawings and specifications.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 336/336
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337
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC GALLEY HOOD
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
Check that the nameplate details are correct and complete.
Check that the equipment "Tag Number" is correct.
Check that the location and the orientation are correct.
4
Check that the location is correct for the carbon di-oxide
nozzles and that they are in accordance with the drawing.
5
Check that both rating and location of the fusible-link is correct
and is in accordance with the drawings and specifications.
6
Check that the mounting arrangements are correct and that the
supports and gaskets are installed.
7
8
9
10
Where applicable check that the drains are fitted.
Check that the equipment is preserved correctly.
Check that the earthing and bonding are in accordance with the
drawings and specifications.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 337/337
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338
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC SPRAY WASHER
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are correct and complete.
Check that the "Tag Number" is correct.
3
Check that the location and the orientation of the equipment is
correct.
4
Check that the correct mounting arrangements, supports and
gaskets to the connecting ductwork are installed.
5
Check that the spray washer is internally clean and
undamaged.
6
7
8
9
10
Check that the drains are correctly fitted.
Check that all of the pipework is installed in accordance with
the drawing and that its undamaged.
Check that the equipment is preserved correctly.
Check that the earthing and bonding are in accordance with
the drawings and specifications.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 338/338
-
339
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HVAC FIRE DAMPER
CONTROL PANEL
SUB-SYSTEM:
PROJECT
SHEET 1
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are correct and complete.
Check that the "Tag Number" is correct.
3
Check that the location and the orientation of the panel is
correct.
4
Check that the mimic-panel is correct and is in accordance with
the drawings.
5
Check that the pneumatic pipework, the manifolds and valves
are correctly installed in accordance with the drawings.
6
Check for the correct operation of the pneumatic handswitches.
7
Check that the equipment is preserved correctly.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 339/339
-
340
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HVAC WEATHER LOUVRE
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
Check that the nameplate details are correct and complete.
Check that the equipment "Tag Number" is correct.
3
Check that both location and orientation of the equipment are
correct.
4
Check that the correct mounting arrangements, the supports
and gaskets are installed to the connecting ductwork.
5
6
7
8
9
Where applicable check that the drains have been installed.
Check tha the equipment is undamaged.
Check that the equipment is preserved correctly.
Check that the earthing and bonding are in accordance with the
drawings and specifications.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-NX-11
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 340/340
-
341
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
STRUCTURE
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the grating, floor plating, the stair-tread installation
and fixing conform to the specification
2
Check that the handrailing conforms to the approved
drawings and specifications.
3
Check that ladders,safety hoops and the safety bars conform
to the specifications.
4
Check that the runway beams are level and that they have
the end stops fitted.
5
Carry out a dimensional survey to verify that they are within
the accepted tolerances called-up on the specifications.
6
Check that the installation of the padeyes are in accordance
with the contract drawing and specifications.
7
Check that the painting conforms to that identified on the
structure specification.
8
Check that the fireproofing conforms to the contract drawings
and specifiation.
9
Produce a set of marked-up drawings in accordance with the
installation.
10
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-QX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 341/341
-
342
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
BUILDING
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the building conforms to the drawings and
specifications.
2
Check the quality and conformity of the pressure and of
safety protection: fire walls, fire doors, insulation etc..
3
Check throughout the building for cleanliness.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-QX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 342/342
-
343
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
L
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DIESEL ENGINE
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
Check that the nameplate details are complete and correct.
Check that the location, elevation, orientation are correct and
that the engine is level.
Check that the holding down arrangements are correct
Check for any insulation damage
Check that the equipment is installed in accordance with the
specificartions and the approved drawings.
Check that any nozzles not in use are suitably sealed.
Check the engine and its ancillaries for cleanliness.
8
Check that preservation has been carried out in accordance
with the approved procedure.
9
Check that all ladders and platforming have been installed in
accordance with the approved drawings.
10
Check the painting visually for damage.
11
Check that the equipment is bonded in accordance with the
drawings and specifications.
12
Check that when the bolts are removed from the piping
flanges that they align correctly with the skid nozzle flanges.
13
Check, that for piping routed to the skid, that the pipe
supports are in accordance with the approved design.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-TX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 343/343
-
344
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
DIESEL ENGINE
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
14
Check that the temporary strainer has been installed in the
fuel line.
15
Check that there is adequate space around the engine to
withdraw the internals using suitable lifting gear.
16
Check that the stores contains the commissioning spares and
also any special tools that may be required.
17
Check that the filters for, combustion air, fuel and lube oil are
in accordance with specifications and are also serviceable.
18
Check that the preservation fluids are removed and that the
systems have been flushed out as per recomendations.
19
Check that the cooling system is filled with approved antifreeze or inhibitor to the correct Ph. value.
20
Check the hydraulic and pneumatic start systems and their
accumulators.
21
Check that, where applicable, the elecrtic batteries are
connected.
22
Produce a set of marked up drawings which are in agreement
with the installation.
23
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-TX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 344/344
-
345
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SANITARY FITTINGS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the location and the orientation of the equipment is
correct.
2
Check that the mounting arrangements, the supports and the
gaskets are installed.
3
Check that all the fittings are aligned and connected to their
respective services.
4
5
6
7
8
Check that the drains have been correctly fitted.
Check that all piping has been fitted that it is undamaged and
that it's in accordance with the specification.
Check all surfaces for cracks, blemishes, etc.
Check the operation of all the fittings and of the valve
arrangements.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 345/345
-
346
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
MACERATOR.
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the nameplate details are complete and correct.
Check the location, elevation, orientation and also that the
sump-tank is level.
Check that the holding down arrargments are correct.
Check for any installation damage.
5
Check that the nozzles have been suitably isolated to allow
safe entry for an internal examination.
6
Check that the macerator and sump-tank are installed in
accordance with the specifications and approved drawings.
7
Check that any nozzles not in use are suitably
sealed/isolated.
8
Check both the macerator and sump-tank internally for
cleanliness.
9
Check that preservation has been carried out in accordance
with the approved procedure.
10
Check that the installation of the ladders and platforming are in
accordance with the approved drawings. Also that the
manways are accessible and suitable for operation.
11
12
Check the painting visually for damage.
Check that the equipment has been bonded in accordance
with the drawings and specifications.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 346/346
-
347
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
MACERATOR
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that the tank piping supports are in accordance with
the design.
14
Check that when the flanges are unbolted, that the nozzle
flanges align correctly with the pipework flanges.
15
16
17
Check that the temporary strainer has been fitted.
Check that the faces of the mechanical seal are undamaged
and that the seal complies with the type specified.
Check the free rotation of the shaft in both directions.
18
Check that the macerator unit can be withdrawn from the
sump-tank.
19
Check that the preservation fluids have been removed and
that the systems have been flushed out sufficiently.
20
21
22
23
Check that the bolts are correctly tightened and lubricated.
Check that both coupling and coupling guards have been
installed.
Produce a set of marked up drawings which are in
accordance with the installation.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 347/347
-
348
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LUBE OIL PACKAGE
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
Check that the nameplate details are correct and complete.
Check for any installation damage.
Check that the package has been installed in accordance with
the approved drawings and specifications.
Check the package for cleanliness.
Check that preservation has been carried out in accordance
with the approved procedure.
Check the painting visually for damage.
Check that the items in the package can be withdrawn using
suitable lifting gear.
Check the storage tank is as per drawing and clean.
9
Check that the pipe-supports, for the piping connected to the
skid, are in accordance with the design.
10
Check after unbolting the skid flanges that the corresponding
pipework flanges align correctly.
11
12
Check the integrity of the package.
Check that the bolting is suitably lubricated.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 348/348
-
349
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LUB OIL PACKAGE
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that earthing and bonding are in accordance with the
drawings and specifications.
14
Produce a set of marked-up drawings which are in accordance
with the installation.
15
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 349/349
-
350
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
FLARE TIP PACKAGE
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that all the equipment documentation and certification is
completed. Check that there are no outstanding items of work
and also for the correct and complete nameplate data.
2
Check the location, orientation and the elevation of the Flare
Tip assemblies.
3
4
5
6
7
8
9
10
Check that the bolting down arrangemens are correct.
Check for any installation damage.
Check that the Flare Tips are installed in accordance with the
the approved drawings.
Check the Flare Tips for cleanliness.
Check that the installation of all ladders and platforming are in
accordance with the approved drawings.
Check the protective coating visually for any damage.
Check after unbolting the Flare Tips that the pipe flanges align
correctly with the nozzles on the Flare Tips.
Check that the bolting is suitably lubricated.
11
Arrange a joint visit by both the Commissioning Dept. and the
Certification Authority for the final check.
12
Check that all of the bolting at the Flare Tips has been correctly
tightened.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 350/350
-
351
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
FLATE TIP PACKAGE
SHEET 2
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Check that all earthing and bonding is in accordance with the
drawings and specifications.
14
Produce a set of marked-up drawings in accordance with the
installation.
15
16
Produce a list of any defects.
Consolidate the above list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 351/351
-
352
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
IGNITION AND SNUFFING
PACKAGES
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the equipment documentation and the certification
have been completed. Check that there are no outstanding
items of work also for correct and complete nameplate data.
2
Check the location, elevation, orientation and that the
equipment is level.
3
4
5
6
7
8
9
10
Check that the holding down arrangements are correct.
Check for any installation damage.
Check that the installation of the packages is in accordance
with the approved drawings.
Check the packages for cleanliness.
Check that preservation has been carried out acceptably
Check that the access to the packages is acceptable.
Check the painting visually for damage.
Check for correct operation of the snuffing package cylinder
weighing device.
11
Ensure the stores contain spare snuffing package nitrogen pilot
and main cylinders complete with compatible valves.
12
Ensure the stores has replacements for the snuffing package
carbon dioxide cylinders complete with compatible valves.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 352/352
-
353
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
IGNITION AND SNUFFING
PACKAGES
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
13
Ensure that for the ignition package, the stores have replacement propane cylinders complete with compatible valves.
14
Check that earthing and bonding are in accordance with the
drawings and specifications.
15
Produce a set of marked-up drawings which are in accordance
with the installation.
16
17
Produce a defects list of the installation.
Consolidate the above list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-VX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 353/353
-
354
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
T
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
INSULATION FOR PIPING
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
1
Check that the insulation and cladding materials conform to the
specifications.
2
Check that the Vendor's information and recommendations are
available to view.
3
Check that the insulation is compatible with the heat tracing
system.
4
Check the method of application for the various materials.
5
Check that all testing has been completed and that the results
are accepted by the Company prior to insulation application.
6
Check that the heat tracing system has been accepted by the
Company prior to the application of insulation material.
7
Check the surface preparation prior to the application of the
insulation.
8
Check that the insulation is in accordance with the specifications, the line list and the P&ID during the insulation work.
9
Check the installation of wire mesh.
10
Check the overlap of the metal cladding. Also that each joint is
sealed with a suitable sealant specified for weather proofing
11
Check the staggering of the metal cladding joints and verify that
they have been applied as per the specifications.
12
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-XX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 354/354
-
355
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PAINTING
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the completed painting is in accordance with the
specifications covering quality and thickness.
2
Check that the marking (identification coating) and the colour
coding conforms to the specifications.
3
Check that after pre-commissioning is finished that the painting
of piping systems and of the equipment is "touched up" to
conform to the specifications
4
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-XX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 355/355
-
356
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
FIRE PROTECTION INSULATION
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the materials and the installation conforms to the
specifications.
2
Check and make a record of the various thicknesses of the
insulation material.
3
Check that the sealed joints conform to the specifications and
also agree with the suppliers recommendations and specs.
4
Check that any damaged areas are repaired in accordance with
the repair procedures and to the specifications.
5
Produce a defects list for issue in the Punch list.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-XX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 356/356
-
357
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFE RAFTS
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that both the life raft and scramble net have current
certification. Also check that they are clearly identified
2
Check the location of the scramble net, the life raft and the
cradle fixation. Also check the length of the painter rope.
3
Check that the life raft is correctly installed in its cradle and
check the operation of the cradle.
4
5
6
7
8
9
10
11
12
13
Check the cradle holding down arrangements.
Check for any installation damage.
Check that the scramble net is of the correct length.
Check both the life raft and scramble net for cleanliness.
Check that the scramble net is correctly installed. Also check
that the life raft painter is securely tied to the base of the net.
Check the painted surface of the life raft casing for damage.
Check that the last inspection date is clearly indicated. Also that
the next inspection is not overdue.
Check that the life raft casing is correctly fastened-up.
Produce a set of marked-up drawings which are in accordance
with the installation.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 357/357
-
358
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFEBOAT AND CRADLE
SHEET 1
SUB-SYSTEM:
OF 4
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that certification is complete. Check also that the
nameplate details are correct and complete.
2
Check the location and elevation of the cradle supports and
also that they are level.
3
4
5
Check that the lifeboat is correctly orientated.
Check that the davit holding arrangement is correct.
Check for any installation damage.
6
Check the cradle supports and the lifeboat installation is in
accordance with the approved drawings.
7
Check that the cradle supports and the lifeboat both internally
and externally for cleanliness.
8
Check that the preservation of the lifeboat and of the cradle
supports has been carried out in accordance with the approved
drawings.
9
Check against the supplier's check list that all of the items
mentioned have been installed in the lifeboat.
10
Check that the cradle-support operation instructions are clearly
displayed in the lifeboat interior.
11
Check the accessiblity to the lifeboat installation. Also check
that the handrailing and walkways have been completed in
accordance with the approved drawings.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 358/358
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359
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFEBOAT AND CRADLES.
SHEET 2
SUB-SYSTEM:
OF 4
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check the painted surfaces of the hydraulic power unit and the
cradle for damage. Also damage to the lifeboat surface finish.
13
Check that the engine cover is secured.
14
Check that the Davits are reeved correctly and that the wire
ropes are serviceable.
15
Check that the manual operation of the winch gear is as per
specifications.
16
Check that the grabrails and the grablines are secured and in
good condition.
17
18
19
20
Check that the reflective strips are attached.
Check the operation of the lifeboat access doors for ease of
use and correct installation.
Check that the seawater spray nozzels (deluge) are secured.
Check that the canopy vents are clear.
21
Check the propeller and rudder assemblies for freedom of
movement. Also the operation of the helmsman's wheel.
22
Check that the exhaust pipe clack valve (non-return) is
installed.
23
Check that the outlet from the bilge pump is clear of
obstruction.
24
Check that all the reqired seat belts are installed and that they
are functional.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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360
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
LIFEBOAT AND CRADLES.
SHEET 3
SUB-SYSTEM:
OF 4
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
25
26
27
28
29
30
31
32
33
34
35
Check that the seawater pump inlet is clear of obstruction.
Check that the valve spanner is securely attached.
Check that the wet chamber is installed in the exhaust piping.
Check that the equipment is correctly preserved.
Check that the bolting is suitably lubricated.
Check that the cradle heat protection shielding is complete and
secured.
Check the cradle rotation system.
Check out the cradle "simuldrop" system.
Check the hydraulic power-pack.
Check the diesel engine.
Visualy check that the lights function.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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361
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
CARBON DIOXIDE
DELUGE SYSTEM
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
Check that the nameplate details are complete and correct.
Check that the location of the equipment is correct.
Check the holding down arrangements.
Check for any installation damage.
Check that the carbon dioxide cylinders, their valves and piping
are installed in accordance with the approved drawings
Check all items for cleanliness.
Check visually the paining and surface finish for damage.
8
Check for correct alignment between the external pipework and
the equipment nozzles. Disconnect the pipework to check
9
Check that each carbon dioxide cylinder is charged to the
correct level. Verify that the charge pressure is within the
acceptable range.
10
Check that the installation of the nitrogen cylinders, their valves
and piping is in accordance with the approved drawings.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 361/361
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362
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
CARBON DIOXIDE
DELUGE SYSTEM
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
11
Check that each of the nitrogen cylinders is charged to the
correct level. Also check that the pressure is within the
acceptable range.
12
Check that the earthing and bonding are in accordance with the
drawings and the specifications.
13
Produce a set of marked-up drawings which are in accordance
with the installation.
14
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 362/362
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363
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
WATER DELUGE SYSTEM.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
Check that the nameplate details are correct and complete
Check the location and the arrangement of the equipment is
correct. Also that it conforms to isometric and P&ID drawings.
Check the holding down arrangements.
Check for any installation damage.
Check that the installation is in accordance with the
specifications.
Check the general accessibility for operation.
Check for cleanliness.
Check the painting visually for damage.
9
Check that after disconnection of the pipework flanges that the
pipe flanges align correctly with their relative equipment.
10
Check that the earthing and bonding is in accordance with the
drawings and specifications.
11
Produce a set of marked-up drawings which are in accordance
with the deluge installation.
12
Produce a defects list for issue in the Punch List.
NOTE: USE CHECK LIST C-LX-02. FOR PIPING INCLUDED
IN THE DELUGE SYSTEM.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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364
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
FIREWATER MONITOR.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
Check that the namplate details are correct and complete.
Check the location, the elevation, orientation and that the
monitor is level.
Check for any installation damage.
Check that the monitor installation is in accordance with the
approved drawings and specifiations.
Check the monitor for cleanliness.
Check the surface finish for damage.
7
Check that lubrication of the unit has been carried out and that
it was done in accordance with the approved procedure.
8
Check that the monitor moves freely in its planes of operation
(vertical and horizontal). Also that it is easily accessible.
9
Check that the bolting is suitably lubricated.
10
Check that the earthing and bonding of the unit is in
accordance with the drawings and specifiations.
11
Produce a set of marked-up drawings which are in accordance
with the installation.
12
Produce a defecs list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 364/364
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365
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
HOSE REELS.
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
Check the location and elevation of the hose reel.
Check that the mounting arrangements are correct and that
there is easy access.
Check for any installation damage.
Check that the piping up to the hose reel is complete.
Check for the free rotation of the reel.
Check that the hose unwinds freely from the reel.
Check that the nozzle is installed in the hose and that its
fastening is correct.
Check that the hose is undamaged.
Check the hose and the reel for clealiness.
Check the painting of the reel visually for damage.
Check that the hose has been correctly wound onto the reel.
Initiate a set of marked-up drawings for modification.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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366
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HYDRANTS, CABINETS AND THE
FIREMANS EQUIPMENT CABINETS
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
Check that the nameplate details are complete and correct.
2
Check the location, elevation, orientation are correct. Also that
the hydrant and fireman's equipment cabinets are level.
3
Check the holding down arrangements and the accessibility for
the hydrant and the fireman's equipment cabinets.
4
Check for any installation damage.
5
Check that the following equipment is installed in accordance
with the approved drawings and P&ID's:- hydrant & cabinet,
hoses and nozzles, fireman's cabinet, miscellaneous items.
6
Check that the items in the fireman's cabinet are in accordance
with the Vendors equipment check list.
7
8
9
10
11
Check the operation of the cabinet doors.
Check the cabinet internally for cleanliness.
Check the painting visually for damage.
Check that the hoses connect into the hydrant correctly.
Check that the nozzles connect into the hose correctly.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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367
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
HYDRANTS, CABINETS AND THE
FIREMAN'S EQUIPMENT CABINETS
SUB-SYSTEM:
PROJECT
SHEET 2
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
ITEM
CHECK LIST
12
Check that the earthing and bonding are in accordance with the
drawings and specifications.
13
Produce a set of marked-up drawings which are in accordance
with the installation.
14
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-07
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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368
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PORTABLE
FIRE FIGHTING EQUIPMENT
SUB-SYSTEM:
PROJECT
SHEET 1
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the nameplate data is complete and correct.
Check that the equipment "Tag Number" is correct.
Check that the location is correct.
Check that the mounting is correct
5
Check that the various types of extinguishers are corrctly colour
coded.
6
The following equipment shall be checked and listed on sheet
number 2. together with a marked-up layout drawing of the
area
6a
6b
6c
6d
6e
7
Portable water extinguisher.
Portable dry powder extinguisher.
Portable BCF extinguisher.
Portable foam extinguisher.
Fire blankets.
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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369
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PORTABLE FIRE FIGHTING
EQUIPMENT ( continuation sheet )
PROJECT
SHEET 2
OF 2
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
TAG N°
TYPE
CHECKED
BY
DATE
SIGN.
COMMENTS
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-08 (cont.)
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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370
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SURVIVAL EQUIPMENT
SHEET 1
SUB-SYSTEM:
OF 2
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that the equipment certication is complete and that the
nameplate data is correct.
Check that the equipment "Tag Number" is correct.
Check that the location is correct.
Check that the mounting arrangements are correct.
5
The following equipment shall be checked and listed on sheet
N°.2 together with a marked-up layout drawing indicating the
items checked.
5a
Lifebuoys.
5b
Smoke and Light units ( for man overboard )
5c
5d
5e
6
Lifejackets.
Survival suits
Scramble nets ( where applicable )
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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371
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
SURVIVAL EQUIPMENT
( CONTINUATION SHEET )
SHEET 2 OF 2
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
TAG N°
TYPE
CHECKED
BY
DATE
SIGN.
COMMENTS
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-09 (cont.)
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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372
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
FIRST AID EQUIPMENT
SHEET 1
SUB-SYSTEM:
OF 1
TAG NUMBERS
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
1
2
3
4
Check that certification is complete and that the nameplate
details are complete and correct.
Check that the equipment "Tag Number" is correct.
Check that both the location and the orientation are correct.
Check that the mounting arrangements are correct.
5
Check that the pipework supply and drains to the eyewash/
shower unit are installed correctly. (where applicable)
6
The following equipment shall be checked together with
including a marked up layout drawing indicating the area
checked.
6a
6b
Eye wash container.
Eye wash with potable water connected.
6c
Eye wash and shower unit.
6d
Stretcher.
6e
6f
7
A fixed first-aid cabinet and its contents.
Portable first-aid boxes
Produce a defects list for issue in the Punch List.
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-YX-10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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373
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PACKAGES
SHEET 1
OF 4
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
MECHANICAL
1
2
3
4
5
6
7
Check that the nameplate details are complete and correct.
Check that the Package Mechanical equipment is complete and not damaged.
Check that preservation has been carried out in accordance with the approved procedure.
Check all the equipment for correct lubrication, for oil leaks and cleanliness
Check for the free rotation of the rotating equipment.
Check the insulation, painting, for correct tagging and identification.
Produce a defects list for issue in the Punch List.
YES
NO
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-ZX-01 M
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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374
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PACKAGES
SHEET 2
OF 4
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
INSTRUMENTS
1
2
3
4
5
Check the Package Instrument equipment for damage and for missing equipment.
Check that preservation has been carried out in accordance with the approved procedure.
Check all equipment including the small bore piping and fittings have been correctly installed.
Check that they conform to the area requirements.
Check the insulation, the painting, the tagging and identification.
Produce a defects list for issue in the Punch List.
YES
NO
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-ZX-01 I
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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375
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PACKAGES
SHEET 3
OF 4
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
PIPING
1
2
3
4
5
Check the Package Piping for any damaged or missing items/equipment.
Check that preservation has been carried out in accordance with the approved procedure.
Check the insulation, painting, tagging and identification.
Check for the correct operation of all manual valves.
Produce a defects list for issue in the Punch List.
YES
NO
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-ZX-01 P
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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376
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 8
MECHANICAL
PRECOMMISSIONING CHECK LIST
PROJECT
PACKAGES
SHEET 4
OF 4
SUB-SYSTEM:
EQUIPMENT N°:
LOCATION:
CHECK LIST
ITEM
ELECTRICAL
1
2
3
4
5
6
7
Check the Package Electrical equipment for damage and missing equipment.
Check that preservation has been carried out in accordance with the approved procedure.
Check that the cables are adequately supported and protected.
Check the insulation, painting, tagging and the identification.
Check that the equipment including cables and glands have been correctly installed. Also
check that they conform to the area requirements.
Check that all equipment has been earthed and bonded.
Produce a defects list for issue in the Punch List.
YES
NO
REMARKS:
DATE
NAME
SIGNATURE
CARRIED OUT BY
CONTRACTOR
FORM: C-ZX-01 E
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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377
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
Appendix 9
Mechanical “Test Sheet” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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378
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
GENERAL PURPOSE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
of
DATA
TEST RESULTS
SKETCHES / NOTES
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -00
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 378/378
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379
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
VESSELS AND TANKS
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1 of
1
DATA
DESIGN PRESSURE
Barg
TEST PRESSURE
Barg
TEST MEDIUM
STATIC HEAD
m
TEST RESULTS
DURATION OF TEST
mins
TEST PRESSURE - START
Barg
TEST PRESSURE - FINISH
Barg
TEST MEDIUM TEMPERATURE
°C
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -01
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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380
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
HEAT EXCHANGERS
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
DATA
DESIGN PRESSURE
Barg
TEST PRESSURE
Barg
TUBE BUNDLE
SHELL
TEST MEDIUM
TEST RESULTS
TUBE BUNDLE
DURATION OF TEST
SHELL
mins
TEST PRESSURE - START
Barg
TEST PRESSURE - FINISH
Barg
TEST MEDIUM TEMPERATURE
°C
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -02
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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381
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Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
PIPING
PRECOMMISSIONING TEST SHEET
PIPEWORK PRESSURE TEST
TASK NUMBER:
SUBSYSTEM:
TEST PACK NUMBER:
LOCATION:
PROCEDURE N°:
SHEET:
1 of
PROJECT
1
LINE IDENTIFICATION:
TEST PREPARATION
Weight control (for gas line supports):
NO
YES
Water quality
NO
YES
Inhibitor:
Filtration:
Equipment removed:
NO
YES
Conformity PID's*
REQUEST TO PRESSURE TEST DATE:
PERMISSION TO TEST
WITNESSING:
NAME
NO
YES
NO
YES
NO
YES
DATE
DATA
DESIGN PRESSURE:
TEST PRESSURE:
CALIBRATION CERTIFICATE:
TEST MEDIUM
BLIND LIST
TEST RESULTS
TEST DATE:
TEST DURATION:
W ITNESSING BY:
TEST PRESS-START:
TEST PRESS- FINISH:
TEST MEDIUM TEMP:
REMARKS
* Excepted removed equipments, pipework installation is conform to the specification & PID's ,
NAME
SIGNATURE
DATE
ACCEPTED
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T MX 03
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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382
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General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
PIPING
PRECOMMISSIONING TEST SHEET
PIPEWORK CHEMICAL CLEANING /
PICKLING
TASK NUMBER:
SUBSYSTEM:
TEST PACK NUMBER:
LOCATION:
PROCEDURE N°:
SHEET:
1 of
PROJECT
1
LINE IDENTIFICATION:
TEST PREPARATION
REQUEST DATE:
PERMISSION TO
Type of Chemical:
NO
WITNESSING:
NAME
YES
DATE
Product
Quantity
Proportion
OPERATION DESCRIPTION:
Effluent disposal:
Temporary equipment:
SAFETY PRECAUTIONS:
RESULTS AND COMMENTS:
NAME
SIGNATURE
DATE
ACCEPTED
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T MX 04
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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383
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
PIPING
PRECOMMISSIONING TEST SHEET
PIPEWORK FLUSHING/CLEANING
TASK NUMBER:
SUBSYSTEM:
TEST PACK NUMBER:
LOCATION:
PROCEDURE N°:
SHEET:
1 of
PROJECT
1
LINE IDENTIFICATION:
TEST PREPARATION
W eight control (for gas line supports):
NO
YES
W ater quality
Inhibitor:
NO
YES
Filtration:
NO
YES
W ater disposal:
Equipment removed:
NO
YES
REQUEST TO FLUSH DATE:
PERMISSION TO FLUSH
NO
YES
Conformity PID's*
NO
YES
W ITNESSING:
NO
YES
NAME
DATE
DATA
FLUSHING MEDIUM:
FLUSHING FLOW :
FLUSHING MEDIUM T°:
FLUSH DATE:
FLUSH DURATION:
W ITNESSING BY:
REMARKS
* Excepted removed equipments, pipework installation is conform to the specification & PID's ,
NAME
SIGNATURE
DATE
ACCEPTED
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T MX 05
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 383/383
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384
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
VALVE PRESSURE TEST
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
PIPEWORK DATA
LINE SIZE N°
SPOOL N°
1
of
1
INSPECTION
ISO N°
VISUAL
INSPECTION
NDT
POST W ELD HT
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -06
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 384/384
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385
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
MACHINERY ALIGNMENT
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
of
DATA
DRIVEN EQUIPMENT
EQIPMENT N°
DRIVER EQUIPMENT
EQIPMENT N°
COUPLING TYPE
SIZE
COUPLING MANUFACTURER
MACHINE CONDITIONS
BASEPLATE HOLDING DOWN BOLTS
LOOSE
TIGHT
PIPING FLANGE BOLTS
LOOSE
TIGHT
ALIGNMENT RESULTS
COLD ALIGNMENT
RECORDED VALUES 2
PERMISSABLE 1
ANGLE
0°
90°
180°
270°
RUNOUT
CONCENTRIC
u
or
R1
PARALLEL
u
or
A1
3
NOTES : 1
R2
CHECK VENDORS OPER. MANUAL,
2
VIEWED FROM DRIVER,
ROTATION OF BOTH COUPLINGS
3
R1
0°
DRIVEN
DRIVER
A1
270°
R2
180°
ORIENT AT ION FROM VIEWER
GAUGES POSIT IONS
REMARKS
NAME
90°
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -08
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 385/385
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386
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
DUCKWORK LEAKAGE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
DATA
DUCTING SECTION TO BE TESTED *
DUCTING SECTION SIZE
mm
m2
SURFACE AREA OF DUCT UNDER TEST
TEST STATIC PRESSURE
Barg x
LEAKAGE FACTOR
Litre/sec
MAXIMUM LEAKAGE FACTOR ( 2 x LEAKAGE FACTOR )
-
Litre/sec
TEST RESULTS
DUCT STATIC PRESSURE READING
Barg x
-
TYPE OF FLOW MEASURING DEVICE
MEASURING DEVICE MEASUREMENT RANGE
INTERPRETED AIR FLOW LEAKAGE RATE AT START OF TEST
Litre/sec
INTERPRETED AIR FLOW LEAKAGE RATE AFTER 15 MINUTES Litre/sec
INTERPRETED AIR FLOW LEAKAGE RATE AFTER
Litre/sec
RE-APPLICATION OF TEST PRESSURE
NOTES : * ATTACH MARKED UP DUCTING & INSTRUMENT DIAGRAM ( D & ID ) .
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -09
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 386/386
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387
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
LIFEBOATS AND CRADLES
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
DATA
SAFE W ORKING LOAD
kg
TEST LOAD = 2.2 x S.W .L.
kg
TEST RESULTS
CRADLE STATIC LOAD TEST
REM ARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -10
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 387/387
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388
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
RUNWAY BEAMS
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
TEST RESULTS
HOIST
TYPE OF EQUIPMENT
A
LOAD LOCATION POINT
TEST LOAD
1
mm
DURATION OF TEST
mins
PERMANENT DEFLECTIONS
mm
1
SW L+25%
B
C
D
GANTRY
E
F
3
G
H
Tonnes
DEFLECTIONS
NOTES :
MONORAIL
2
ATTACH CERT OF TEST (IFF APPLICABLE )
3
USE TW O SHT'S ONE FOR EACH BEAM
SKETCH OF TEST LOAD POSITIONS AND DEFLECTION POINTS
VENDOR FABRICATOR DRAW ING REFERENCE
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -11
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 388/388
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389
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
PLATFORM CRANE
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
DATA
VENDOR
MODEL
EQUIPMENT N°
TEST RESULT
RADIUS
m
DESIGN
LOAD
Tonnes
TEST
LOAD
Tonnes
REEVES
TEST DATE
DURATION
OF TEST
minutes
LIFTING
SPEED
m/s
LUFFING SLEW ING
SPEED
SPEED
m/s
m/s
ULTIMATE PROTECTION SYSTEM OPERATION
ACCEPTABLE
EMERGENCY LOAD LOW ERING SYSTEM
ACCEPTABLE
LIMIT SW ITCHES OPERATION
ACCEPTABLE
HYDRAULIC LOOP PRESSURE Barg
HYDRAULIC LOOP TEMP. °C
TEST START TIME / DATE
TEST FINISH TIME / DATE
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -12
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 389/389
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390
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PADEYES
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
SHEET :
1
of
1
TEST RESULTS
TEST LOAD
tonnes
1
DEFLECTION
mm
DURATION OF TEST
mn
PERMANENT DEFLECTION
mm
NOTE:
1
SW L + 50%
2
ATTACH CERTIFICATE OF TEST ( IF APPLICABLE )
VENDOR / FABRICATOR DRAW ING REFERENCE :
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
BY
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -13
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 390/390
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391
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
MECHANICAL
PRECOMMISSIONING TEST SHEET
PROJECT
DUCKW ORK LEAKAGE TEST- INDEX
TAG NUMBER :
SUBSYSTEM :
DESCRIPTION :
LOCATION :
EQUIPMENT N° :
TEST N°
SHEET :
MODULE / AREA
LINE SIZE &
NUMBER ( 1 )
1
TEST DATE
of
1
REMARKS
( 1 ) ATTACHED MARKED-UP DRAW INGS
( 2 ) ATTACHED T-MX-09 TEST SHEETS
NAME
ACCEPTED
BY
TESTED
SIGNATURE
DATE
BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T - MX -24
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 391/391
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392
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 9
PIPING
PRECOMMISSIONING TEST SHEET
GROSS LEAK TEST
TASK NUMBER:
PROJECT
SUBSYSTEM:
GROSS LEAK TEST NUMBER:
LOCATION:
PROCEDURE N°:
SHEET:
1 of
1
PIPEWORK INDEX
ISO N°
P & ID N°
TEST DRG N°
REMARKS
TEST PREPARATION
Equipment reinstated:
NO
YES
Conformity PID's
REQUEST TO PRESSURE TEST DATE:
PERMISSION TO TEST
W ITNESSING:
NAME
NO
YES
NO
YES
DATE
DATA
DESIGN PRESSURE:
COMPLETED
TEST PRESSURE:
TEST MEDIUM
AIR
DATE
TEST RESULTS
TEST DATE:
TEST DURATION:
TEST PRESS-START:
TEST PRESS- FINISH:
W ITNESSING BY:
REMARKS
NAME
SIGNATURE
DATE
ACCEPTED
TESTED BY
CONTRACTOR
COMPANY
COMMISSIONING
CERTIFYING AUTORITY
FORM : T MX 25
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 392/392
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393
- Exploration & Production
General Specification
GS EP EXP 105
Date: 09/05
Rev: 03
Appendix 10
Appendix 10 Subsea “Check List” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 393/393
-
394
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
EQUIPMENT SKID
FORM : C-SX-01
EQUIPENT SKID
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Dataplate complies with data sheet.
2
Pressure test complete.
3
Equipment alignment checks.
4
Nozzle connections.
On skid bolt tensioning and/or torqueing.
5
6
7
NDE carried out and documented
Material certificates
8
On skid enclosures
9
Shipping requirements completed
10
Painting completed. ROV marking complete.
11
12
Correct shims installed.
Correct size, length, type of bolts.
Position of skid.
13
Welding down complete
14
Maintenance evaluation according to contract.
15
Check CE marking.
REMARKS:
PUNCH LIST ITEMS
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 394/394
-
395
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
XMAS TREE (1)
FORM : C-SX-03
XMAS TREE (1)
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Assembled according to assembly procedure.
3
Pressure testing of pipework, tubing and tree assembly.
4
Hot oil flushing. Fluid cleanliness checked. Give result.
Valve installation including function test of valves.
5
6
7
SCM installed correctly and documented.
Surface protection. Check for correct application. Thermal insulation
complete.
8
Cathodic protection - Electrical continuity.
9
Check certification of the lifting pad eyes.
10
All weight reports are complete and available.
Shipping documentation completed.
11
ROV marking complete.
12
Final installation on production base accepted.
13
Hydraulic piping and cable support.
14
All associated check sheets complete.
15
FAT (and integration) testing complete.
Maintenance evaluation.
16
Preservation complete. Check CE marking.
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 395/395
-
396
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA PRODUCTION MANIFOLD
FORM : C-SX-04
SUBSEA PRODUCTION MANIFOLD
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Assembled according to assembly procedure.
3
Pressure testing of pipework, tubing and manifold assembly.
4
Hot oil flushing. Fluid cleanliness checked. Give result.
Valve installation including function test of valves.
5
6
7
SCM installed correctly and documented.
Surface protection. Check for correct application.
Thermal insulation complete.
8
Cathodic protection - Electrical continuity.
9
Check certification of the lifting pad eyes.
10
All weight reports are complete and available.
Shipping documentation completed.
11
ROV marking complete.
12
Final installation on production base accepted.
13
Hydraulic piping and cable support.
14
All associated check sheets complete.
15
FAT (and integration) testing complete.
Maintenance evaluation.
16
Preservation complete.
Check CE marking.
17
18
19
20
REMARKS:
PUNCH LIST ITEMS
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 396/396
-
397
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA CONTROL MODULE
FORM : C-SX-05 SUBSEA CONTROL MODULE
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Assembled according to assembly procedure.
3
Fluid cleanlines checked. Give result.
4
Paintwork completed.
Thermal insulation complete.
5
Pressure tests completed.
6
Oil filling checked.
Connector interfaces checked for cleanliness.
7
8
Envelope, interface dimension checked.
9
Installation check of internals.
10
Pressure testing carried out.
11
Flushing carried out and documented. Record results.
12
Cable installation assembly correct.
13
Internal cleanliness documented.
14
15
16
Check calibration certificates.
Software data sheets completed.
17
Protective covers fitted.
18
Load test certificate.
Load data plate checked.
19
ROV marking complete.
Connector interface checked for correct connections.
20
Volume compensation system checked.
21
Locking device checked.
22
FAT complete.
23
Preservation complete.
24
Shipping documentation complete.
REMARKS:
PUNCH LIST ITEMS
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 397/397
-
398
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
MISCEALLENOUS EQUIPMENT
FORM : C-SX-06 MISCELLANEOUS EQUIPMENT
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Assembled according to assembly procedure.
3
Pressure test completed
4
Electrical test completed.
Lifting certificate.
5
6
7
Hazardous area certification correct.
Painting complete.
8
Connector interfaces checked.
9
NDE caried out.
10
Material certificate checked.
11
Fluid cleanliness checked.
12
ROV marking complete.
13
Preservation complete.
Protective covers fitted.
14
15
16
FAT complete.
Check CE marking.
Shipping documentation completed.
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 398/398
-
399
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA JUMPER/CONNECTION ASSEMBLY
FORM : C-SX-07 SUBSEA JUMPER/CONNECTION ASSEMBLY
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Check item numbers and marking/tagging according to data sheet.
2
Check assembly against drawings and specifications.
3
Pressure test completed and documented
4
Electrical tests completed and documented.
Check external water pressure testing is completed and documented.
5
6
7
Fluid cleanliness checked. Record results.
Jumper length checked.
8
Check non return Valves in correct direction of flow for installation and
removal.
9
Termination heads painting. Thermal insulation complete.
10
Check mechanical intégrity of jumper
11
Ensure all protection covers and plugs are removed
12
Check parking positions if used.
13
Check protection covers are removed on subsea installed receiving
equipment
14
Connector interfaces checked.
15
ROV marking checked.
Check assembly for mechanical damage.
16
17
Check for correct installation of assembly from POD to park position (flying
leads only).
18
Check mechanical connection (Jumper)
19
Fluid filling, leak testing and dye additives according to procedure
20
Leak testing completed.
21
Check final installation.
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 399/399
-
400
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
UMBILICAL
FORM : C-SX-08 UMBILICAL
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Pressure testing complete and documented.
3
Hot oil flushing complete and documented. Record results.
4
Electrical testing complete and documented.
Outer sheathing and protection.
5
6
7
Sealing after testing. Check termination heads.
Tagging.
8
Marking of electrical and hydraulic lines.
9
Painting.
10
ROV marking completed.
11
Final installation according to procedures.
12
NDE of tubing and pipe welds in terminations.
13
Verification of hydraulic line numbers and positions.
14
15
16
Bolt tensioning completed and documented.
NDE of welds at termination heads / hang off.
17
Leak testing completed.
FAT completed.
Shipping documentation completed.
18
Fluid filling and leak test termination head at topsides.
19
Pre load out test.
20
Service line filling and dye additives according to procedure.
21
Post load out test.
22
As built length.
23
Weight certificate available.
24
Check CE marking.
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 400/400
-
401
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
XMAS TREE (2)
FORM : C-SX-09 XMAS TREE (2)
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Assembled according to assembly procedure.
3
Pressure testing completed.
4
Electrical testing completed.
Lifting certificate available.
5
6
7
Painting completed.
Connector interface checked.
8
NDT carried out.
9
Material certificates checked.
10
Fluid cleanliness checked. Record results.
11
ROV marking completed.
12
Protective covers fitted.
13
FAT completed.
14
Preservation complete.
15
All dimensions relevant to interfaces are confirmed according to design.
Dimension sheet to be atached.
16
Check CE marking.
17
Shipping documentation complete
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 401/401
-
402
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA STRUCTURE
FORM : C-SX-10 : SUBSEA STRUCTURE
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Main structural members checked to relevant drawings.
2
Deck structure.
3
Outer protection structure.
4
Module structure.
Protection covers.
5
6
7
Skirts / mud mats.
Pipe supports.
8
Control module supports
9
Levelling systems.
10
Pad eyes certified.
11
Pull in assemblies.
12
Material certification available and checked.
13
Dimensional control reports completed and accepted.
14
15
16
NDE documentation completed.
Weight reports complete and available.
17
Surface protection application and condition.
18
ROV marking complete.
Cathodic protection system. Electrical continuity.
19
Check CE marking.
20
Shipping documentation completed.
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 402/402
-
403
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
XMAS TREE VALVE ACTUATOR
FORM : C-SX-11 : XMAS TREE VALVE ACTUATOR
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
All sand blasting operations carried out prior to assembly.
3
Mechanical cleaning and washing of parts.
4
Visual inspection of parts prior to assembly.
Internal check with boroscope.
5
6
7
Internal visual check.
Stroking of actuator during hot oil flushing.
8
Final cleanliness acording to specification and requirements.
9
Assembly correct and complete. Functions verified.
10
Painting according to specification.
11
FAT complete.
12
Preservation complete.
13
Check CE marking.
14
15
16
Shipping documentation completed.
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 403/403
-
404
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SENSOR ASSEMBLY
FORM : C-SX-14 : SENSOR ASSEMBLY
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Calibration certificate valid and available.
3
Assembed correctly.
4
Connector orientation correct.
Fluid filling completed and cleanliness verified.
5
6
7
Cable length correct.
Connector interfaces checked.
8
Weight certificate available.
9
FAT completed.
10
Protective covers fitted.
11
Shipping documentation completed.
12
Preservation complete.
13
Check CE marking.
14
15
16
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 404/404
-
405
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA CONTROL SYSTEM
FORM : C-SX-15 : SUBSEA CONTROL SYSTEM
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet. Labelling correct.
2
Assembled according to assembly procedure.
3
Gland plates secured.
4
Components and cabling secure.
Supplied correctly according to GA drawing.
5
6
7
Envelope interface dimensions correct.
Weight certificate checked.
8
Paintwork undamaged.
9
FAT completed.
10
Shipping documentation complete.
11
Preservation complete.
12
Check CE marking
13
14
15
16
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 405/405
-
406
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
ROV PANEL
FORM : C-SX-17 : ROV PANEL
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
ROV interface tooling checked and operational.
2
ROV interface tooling checked at Shallow Water Test.
3
All valves operable from ROV panel.
4
5
All valve position indicators functioning correctly.
ROV marking correct and visible.
6
Multi quick connector removable and replaceable by ROV tooling.
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 406/406
-
407
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 10
PRECOMMISSIONING CHECK LIST
SUBSEA
SUBSEA FLOW METER
FORM : C-SX-18 : SUBSEA FLOW METER
SUB-SYSTEM :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
CHECK LIST
ITEM
1
Item numbers and marking according to data sheet.
2
Calibration certificate valid and available.
3
Assembed correctly.
4
Connector orientation correct.
Fluid filling completed and cleanliness verified.
5
6
7
Cable length correct.
Connector interfaces checked.
8
Weight certificate available.
9
FAT completed.
10
Protective covers fitted.
11
Shipping documentation completed.
12
Preservation complete.
13
Check CE marking.
14
15
16
17
18
19
20
PUNCH LIST ITEMS
REMARKS:
Accepted by
DATE
NAME
SIGNATURE
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
SHEET 1 of 1
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 407/407
-
408
- Exploration & Production
General Specification
GS EP EXP 105
Date: 09/05
Rev: 03
Appendix 11
Appendix 11 Subsea “Test Sheet” master forms
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 408/408
-
409
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 11
PRECOMMISSIONING TEST SHEET
SUBSEA
BOLT TENSIONING & TORQUEING INDEX
FORM : T-SX-02 : BOLT TENSIONING & TORQUEING
TASK NUMBER :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
tests/result to be checked in the QC/installation documentation
1 Initial tension.
2 Final tension.
3 Final torque.
4 Flanges identified and marked. Greased bolt protection caps fitted after tensioning.
5 Insulation re-installed.
6 Trace heating re-installed
7 Surface protection.
8
Marked up test isometric attached. Marked up with sub-system number, joint number and bolt
tensioning values applied.
LIST / FLANGE
RESULTS / COMMENTS
Remarks : Ensure installation documents are available
DATE
NAME
SIGNATURE
Accepted by
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 409/409
-
410
- Exploration & Production
General Specification
Date: 09/05
GS EP EXP 105
Rev: 03
Appendix 11
PRECOMMISSIONING TEST SHEET
SUBSEA
PIGING OPERATION (gauging)
FORM : T-SX-16 : PIGING OPERATION (gauging)
TASK NUMBER :
TASK LOCATION :
ESTIMATED TIME (MH) :
EXPENDED TIME (MH) :
tests/result to be checked in the QC/installation documentation
1 Pig train defined and inspected.
2 Liquid slugs defined.
3 Pigging operations completed according to pigging procedures. All pigs returned.
4 Gauging pigs examined, measured and documented.
5 Intelligent pigging completed. Data retrieved.
6 Pipeline preserved as required and according to pigging procedure.
7
8
LIST / PIGGING
RESULTS / COMMENTS
Remarks : Ensure installation documents are available
DATE
NAME
SIGNATURE
Accepted by
Carried out by
Contractor
Company
Commissioning
Certifying Authority
This Form is property of TOTAL Company (OPERCOM rev. 01)
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
Page 410/410