KITZ PN Rating Valves
Bronze & Brass Valves / Cast Iron Valves / Butterfly Valves
K I TZ P N R a t i n g Va l v e s
CONTENTS
Valve type
Fig. No.
Gate Valves
Bronze & Brass
Globe Valves
Y-Pattern Strainer
Ball Valves
Check Valves
Gate Valves
Cast Iron
Globe Valves
Check Valves
Y-Pattern Strainer
Ductile Iron
Butterfly Valves
Aluminum
Page
PN16FH
PN16S
PN20E
PN25H
PN25CH
PN16A
PN16G
PN20D
PN25C
PN25Y
PN40SZA
PN16R
PN16YR
PN25F
03
03
03
04
04
05
05
05
06
06
06
07
07
07
EN16FCW(I)
EN16FCL(M)
EN16FCJ(M)
EN16FCO(M)
PN16FWNBM
PN16FWNBME
EN16FCY(M)
09
09
10
10
11
11
11
PN16DJ
G-PN16DJ
PN16DJL
G-PN16DJL
PN16XJME
G-PN16XJME
13
13
14
14
16
16
Pressure-Temperature ratings (P-T ratings)
Maximum permissible working pressure (bar)
Service
temperature
(˚C)
-10 to 66
100
120
150
170
180
186
198
200
Bronze & Brass valves
Cast iron valves
PN16
PN20
PN25
16.0
20.0
25.0
13.5
9.5
7.0
–
–
–
–
17.2
13.0
10.3
9.0
–
–
–
21.8
16.5
12.8
11.3
10.5
–
–
PN16
16
14.4
13.7
13.4
13.2
12.9
12.8
(Note) : Intermediate values may be obtained by linear interpolation.
*See page 15 for P-T ratings of Butterfly Valves.
CAUTION
Don't use our products in flammable or toxic
gas services.
*Specifications are subject to change without notice.
*For detail information, please check with our individual catalogs, or contact Kitz Corp.
01
Bro n ze & Bra s s Valves
KITZ “K-Metal”: Unique Dezincification Resistant Material (UNS No.C35350)
Water pollution and employment of new piping material have amplified valve dezincification problems.
The copper alloy used in bronze valves contains zinc, tin, and lead with copper as a base.
When bronze valves are subjected to unfavorable service conditions, the zinc component
contained in the copper alloy separates from the copper base, and the metal corrodes. This is
called dezincification.
In case of bronze valve, the body, bonnet, and other cast bronze parts hardly corrode due
to the small percent of zinc contained in the alloy. But brass valve parts such as stems, which
contain 40% zinc, often corrodes due to extreme dezincification.
What is dezincification?
What causes dezincification?
The following factors cause dezincification. These factors are generally believed to occur
together, rather than independently.
1
Excessive aqueous solution in acidity.
2
Warm water containing excessive free carbonic acid with high electric conductivity.
3
High electric conductivity with excessive presence of chlorides and sulfides.
4
Copper or vinyl chloride pipes.
5
Excessive dissolved oxygen.
To prevent dezincification, KITZ Corporation developed K-Metal as the stem material of
bronze/brass valves. The test data given below compare the properties of K-Metal with ASTM
B124, B16 and B62, and also with another dezincification resistant material introduced by one
of our competitors in Japan.
The comparisons prove K-Metal's overall high performance and explain why KITZ
bronze/brass valves offer longer service life. The extent of the corrosion and dezincification
compared here are the values recorded after two weeks of laboratory experiments. Australian
Standard C316 was applied to the measurement of dezincification depth.
What is K-Metal?
Tensile Strength (ksi)
0
20
40
60
Hardness (HRB)
80
0
20
40
60
80
100
Corrosion Quantity (mg/cm2)
Dezincification Depth (inch)
0
0
20
40
60
K-Metal
K-Metal
K-Metal
K-Metal
B-124
No.C377700
B-124
No.C377700
B-124
No.C377700
B-124
No.C377700
B16
B16
B16
B16
Competitor’s
Material
Competitor’s
Material
Competitor’s
Material
Competitor’s
Material
B62
B62
B62
B62
Fig. 1 Compared tensile strength
Fig. 2 Compared hardness
Fig. 3 Compared corrosion
(1mg/cm2=0.014mlb/in2)
0.01
0.02
0.03
0.04
Fig. 4 Compared dezincification
(to AS C316)
Color Cording (Bronze & Brass Valves)
Color coding is made on a spoke of the handwheel of Bronze & Brass gate or globe valves on the cover of check valves and strainers.
Color
PN16
PN16
PN20
PN20
PN25
PN16
PN25
PN16
PN25
PN25
Gate and Globe Valves
Check Valves and Strainers
Plate A
Cast Iron Valves, Trim Materials
KITZ cast iron valves are provided with either one of the two trim materials table below for versarility of
service applications. Color coding is made on a spoke of the handwheel "Plate A" and on the body
"Plate B" of gate or globe valves and on the cover of swing check valves and strainer.
Trim Material
Bronze seats / Brass stem
Stainless seats / Stem
Plate A
Blue
Red
Color cording
Plate B
Black
Red
Suffix of Fig.
–
M
Plate B
02
Bronz e & B r a s s Va l v e s
PN16
BRASS GATE VALVE
Screwed-in Bonnet, Non-rising Stem
Threaded ends to BS21 (JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
H
Material
Brass
Brass
Dezincification Resistant Brass
Brass
Aramid Fibers Graphite
Dimensions
L
L
H
D
Fig. PN16FH
• Threaded ends to BS21(JIS B0203)
PN16
mm
Nominal Size
inch
DN
Threaded end to end
Height
Handwheel diameter
BRONZE GATE VALVE
1／2
3／4
15
20
1
25
42
73
50
47
87
55
50
97
60
11／4
32
11／2
40
2
50
60
118
70
63
126
80
72
154
90
Screwed-in Bonnet, Non-rising Stem
Threaded ends to BS21(JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
D
Parts
Body
Bonnet
Stem
Disc
Gland Packing
H
Dimensions
L
Nominal Size
L
H
D
Fig. PN16S
• Threaded ends to BS21(JIS B0203)
PN20
Material
Bronze
Brass
Dezincification Resistant Brass
Brass
Aramid Fibers Graphite
mm
inch
DN
Threaded end to end
Height
Handwheel diameter
1／2
3／4
15
20
1
25
42
75
50
47
86
55
50
97
60
BRONZE GATE VALVE
11／4
32
11／2
40
2
50
60
117
70
63
126
80
72
154
90
Screwed-in Bonnet, Non-rising Stem
Threaded ends to BS21(JIS B0203)
20 bar at 100˚C, 9 bar at 180˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
Material
Bronze
Brass
Dezincification Resistant Brass
Bronze
Aramid Fibers Graphite
H
Dimensions
L
Fig. PN20E
• Threaded ends to BS21(JIS B0203)
03
Nominal Size
L
H
D
mm
inch
DN
Threaded end to end
Height,
Handwheel diameter
1／2
3／4
15
20
1
25
48
96
55
53
111
60
62
122
70
11／4
32
11／2
40
2
50
69
141
80
75
164
90
86
197
100
Bro n ze & Bra s s Valves
PN25
BRONZE GATE VALVE
Screwed-over Bonnet, Non-rising Stem
Threaded ends to BS21 (JIS B0203)
25 bar at 100˚C, 10.5 bar at 186˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
H
Material
Bronze
Bronze
Dezincification Resistant Brass
Dezincification Resistant Brass*/Bronze
Aramid Fibers Graphite
*Size 1/2 only
Dimensions
L
Fig. PN25H
L
H
D
• Threaded ends to BS21(JIS B0203)
PN25
mm
Nominal Size
inch
DN
Threaded end to end
Height
Handwheel diameter
BRONZE GATE VALVE
1／2
3／4
15
20
1
25
45
80
50
50
90
55
57
105
60
11／4
32
11／2
40
2
50
61
118
70
67
135
80
74
159
90
Screwed-over Bonnet, Non-rising Stem
Solder joint ends to BS 864
25 bar at 100˚C, 10.5 bar at 186˚C, P-T rating : See page 01
Materials
D
Parts
Body
Bonnet
Stem
Disc
Gland Packing
H
Material
Bronze
Bronze
Dezincification Resistant Brass
Dezincification Resistant Brass*/Bronze
Aramid Fibers Graphite
*Size 1/2 only
Caution
Solder joint end valves should not be used in service
where the temperature of line fluid is higher than the
softening point of solder.
Dimensions
L
Fig. PN25CH
• Solder joint ends to BS864
Nominal Size
L
H
D
mm
inch
DN
Height
Handwheel diameter
1／2
3／4
15
20
1
25
46
80
50
61
90
55
72
105
60
11／4
32
11／2
40
2
50
78
118
70
87
135
80
102
159
90
04
Bronz e & B r a s s Va l v e s
PN16
BRONZE GLOBE VALVE
Screwed-in Bonnet, Rising Stem
Threaded ends to BS21 (JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
H
（OPEN）
Material
Bronze
Brass
Dezincification Resistant Brass
Bronze
Aramid Fibers Graphite
Dimensions
L
Fig. PN16A
L
H
D
• Threaded ends to BS21(JIS B0203)
PN16
mm
1／2
inch
Nominal Size
DN
Threaded end to end
Height, valve open
Handwheel diameter
BRONZE GLOBE VALVE
3／4
15
20
1
25
48
69
55
53
80
60
63
94
70
11／4
32
11／2
40
2
50
73
104
80
81
127
90
94
147
100
Union Bonnet, Rising Stem, Soft Seated Disc
Threaded ends to BS21 (JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
H
（OPEN）
Material
Bronze
Brass
Dezincification Resistant Brass
Reinforced PTFE
Aramid Fibers Graphite
Dimensions
L
H
D
Fig. PN16G
• Threaded ends to BS21(JIS B0203)
PN20
mm
inch
Nominal Size
L
DN
Threaded end to end
Height, valve open
Handwheel diameter
BRONZE GLOBE VALVE
1／2
3／4
15
20
1
25
57
100
60
66
110
70
76
120
80
11／4
32
11／2
40
2
50
88
140
90
100
156
100
120
185
115
Union Bonnet, Rising Stem, Soft Seated Disc
Threaded ends to BS21 (JIS B0203)
20 bar at 100˚C, 9 bar at 180˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
Material
Bronze
Brass/Bronze*
Dezincification Resistant Brass
Reinforced PTFE
Aramid Fibers Graphite
*Size 11/2 & 2
H
（OPEN）
Dimensions
L
Fig. PN20D
05
• Threaded ends to BS21(JIS B0203)
Nominal Size
L
H
D
mm
inch
1／2
3／4
DN
15
64
113
60
Threaded end to end
Height, valve open
Handwheel diameter
20
1
25
11／4
32
11／2
40
2
50
78
138
90
90
156
100
105
184
115
120
187
115
145
212
135
Bro n ze & Bra s s Valves
PN25
BRONZE GLOBE VALVE
Screwed-in Bonnet, Rising Stem
Threaded ends to BS21 (JIS B0203)
25 bar at 100˚C, 10.5 bar at 186˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Gland Packing
D
H
（OPEN）
Material
Bronze
Brass
Dezincification Resistant Brass
Bronze
Aramid Fibers Graphite
Dimensions
L
Fig. PN25C
L
H
D
• Threaded ends to BS21(JIS B0203)
PN25
mm
1／2
inch
Nominal Size
DN
Threaded end to end
Height, valve open
Handwheel diameter
3／4
15
20
1
25
53
79
60
65
93
70
77
104
80
11／4
32
11／2
40
2
50
85
127
90
100
145
100
119
174
115
Y-Pattern Body, Screwed Cap,
304 Stainless Steel Screen
Threaded ends to BS21 (JIS B0203)
BRONZE Y-PATTERN STRAINER
25 bar at 100˚C, 10.5 bar at 186˚C, P-T rating : See page 01
Materials
L
Parts
Body
Body cap
Screen
B
H
Material
Bronze
Brass
Type 304 stainless steel
H1
A
60゜
60゜
1／2
B
A
1.4
to 2
B
2.4
Screen
Dimensions
Fig. PN25Y
• Threaded ends to BS21(JIS B0203)
PN40
mm
Nominal Size
L
H
H1
inch
DN
Threaded end to end
Height
BRASS BALL VALVE, FULL PORT
1／2
3／4
15
20
1
25
80
49
68
100
57
83
115
70
105
11／4
32
11／2
40
2
50
135
82
124
160
98
149
195
121
188
Screwed Body Cap, Blowout-proof Stem,
Double O-ring stem seal,
Threaded ends to BS21(JIS B0203)
40 bar for W.O.G. non-shock, 10 bar at 150˚C
Materials
Parts
Body
Body cap
Stem
Ball
Ball seat
O-ring
D
H
Material
Brass
Brass
Brass (nickel plated)
Brass (chrome plated)
PTFE
FKM
L
Dimensions
Nominal Size
Fig. PN40SZA
• Threaded ends to BS21(JIS B0203)
L
H
D
mm
inch
DN
Threaded end to end
Height
Length of Handle
1／2
3／4
15
20
1
25
53
40
80
60
43
80
72
50
110
11／4
32
11／2
40
2
50
84
55
110
92
65
150
110
72
150
06
Bronz e & B r a s s Va l v e s
PN16
BRONZE SWING CHECK VALVE
Screwed Cap, Swing Type Disc
Threaded ends to BS21 (JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
Parts
Body
Cap
Hinge pin
Disc
H
Material
Bronze
Brass
Brass
Brass
L
Dimensions
Fig. PN16R
L
H
• Threaded ends to BS21(JIS B0203)
PN16
mm
Nominal Size
1／2
inch
DN
Threaded end to end
Height
3／4
15
20
1
25
60
39
70
45
80
52
BRONZE Y-PATTERN SWING CHECK VALVE
11／4
32
11／2
40
2
50
92
62
102
67
122
79
Screwed Cap, Swing Type Disc
Threaded ends to BS21 (JIS B0203)
16 bar at 100˚C, 7 bar at 170˚C, P-T rating : See page 01
Materials
Parts
Material
Body
Cap
Disc
Bronze
Brass
Bronze
H
L
Dimensions
Fig. PN16YR
L
H
• Threaded ends to BS21(JIS B0203)
PN25
mm
Nominal Size
inch
DN
Threaded end to end
Height
1／2
3／4
15
20
1
25
56
40
70
49
80
58
BRONZE LIFT CHECK VALVE
11／4
32
11／2
40
2
50
95
71
110
80
128
95
Screwed Cap, Lift Type Disc
Threaded ends to BS21 (JIS B0203)
25 bar at 100˚C, 10.5 bar at 186˚C, P-T rating : See page 01
Materials
Parts
Material
Body
Cap
Disc
Bronze
Brass
Bronze
H
L
Dimensions
Fig. PN25F
• Threaded ends to BS21(JIS B0203)
07
Nominal Size
L
H
mm
inch
DN
Threaded end to end
Height
1／2
3／4
15
20
1
25
53
28
65
34
77
42
11／4
32
11／2
40
2
50
85
50
100
56
119
67
Bro n ze & Bra s s Valves
KITZ Bronze and Brass Materials to JIS Standards
JIS H5120-2006 (Copper & Copper Alloy Castings)
Chemical composition (%)
Mechanical property
Designation
Cast
bronze
Class 6
Cu
CAC406 (BC6)
Sn
Zn
83.0-87.0 4.0-6.0
4.0-6.0
Pb
Ni
Fe
P
Sb
Al
Si
4.0-6.0
1.0
Max.
0.3
Max.
0.05
Max.
0.2
Max.
0.01
Max.
0.01
Max.
Tensile strength
195 Min. (N/mm2)
Elongation
(%)
15 Min.
JIS H3250-2006 (Copper & Copper Alloy Rods and Bars)
Designation
Forged
brass Alloy
No. 3771
Chemical composition (%)
Mechanical property
Extruded
Drawn
Cu
Pb
Fe + Sn
Zn
C3771BE
C3771BD
57.0-61.0
1.0-2.5
1.0 Max.
Remainder
Tensile strength
315 Min. (N/mm2)
Elongation
(%)
15 Min.
JIS H3250-2006 (Copper & Copper Alloy Rods and Bars)
Designation
Free-cutting
brass Alloy
No. 3604
Chemical composition (%)
Mechanical property
Extruded
Drawn
Cu
Pb
Fe
Fe + Sn
Zn
C3604BE
C3604BD
57.0-61.0
1.8-3.7
0.5 Max.
1.0 Max.
Remainder
Tensile strength
335 Min. (N/mm2)
Elongation
(%)
−
KITZ Bronze and Brass Materials to ASTM Standards
ASTM B62-2002
Chemical composition (%)
Copper
Tin
Lead
Zinc
Nickel
&
cobalt
Iron
Sulfer
84.0-86.0
4.0-6.0
4.0-6.0
4.0-6.0
1.0
Max.
0.30
Max.
0.08
Max.
Mechanical properties
Phosphorus Antimony Aluminum
0.05
Max.
0.25
Max.
0.005
Max.
Silicon
0.005
Max.
Minimum
Tensile
strength
30 ksi
Yield
strength
14 ksi
Elongation
in 2 in.
20%
ASTM B584 C84400-2004
Chemical composition (%)
Copper
Tin
Lead
Zinc
Nickel
&
cobalt
Iron
Sulfer
78.0-82.0
2.3-3.5
6.0-8.0
7.0-10.0
1.0
Max.
0.40
Max.
0.08
Max.
Mechanical properties
Phosphorus Antimony Aluminum
0.02
Max.
0.25
Max.
0.005
Max.
Silicon
0.005
Max.
Minimum
Tensile
strength
29 ksi
Yield
strength
13 ksi
Elongation
in 2 in.
18%
ASTM B283 C37700-2004
Chemical composition (%)
Mechanical properties
Copper
Lead
Iron
Zinc
58.0-61.0
1.5-2.5
0.30 Max.
Remainder
Minimum
Tensile strength
50 ksi
Yield strength
18 ksi
Elongation in 4x thickness
25%
08
Cast I ron Va l v e s
IRON GATE VALVE
PN16
Bolted bonnet, Inside screw,
Non-rising stem, Flanged ends.
16 bar at 120˚C, 12.8 bar at 200˚C, P-T rating : See page 01
Materials
Parts
Body
Bonnet
Stem
Disc
Disc seat ring
Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Bonnet bushing
Hand wheel DN 50 to 200
DN 250 & 300
D
H
L
Material
Cast Iron
Cast Iron
Forged Brass
Cast Iron
Cast Bronze
Cast Bronze
Specifications
EN-GJL-200
EN-GJL-200
JIS H3250 C3771BD or BE
EN-GJL-200
JIS H5120 CAC406
JIS H5120 CAC406
Ductile Iron
Flexible Graphite + PTFE Braided
Graphite
Carbon Steel
Carbon Steel
Cast Bronze
JIS H5120 CAC406
Cast Iron
Ductile Iron
Design Specifications
Fig. EN16FCW
Items
KITZ Standard
Shell wall thickness
Face-to-face or End-to-end dimensions EN 1171 PN16 Basic Series 3
EN 1092-2 PN16
End Connection
• Bronze trim
Fig. EN16FCWI
• Bronze trim, with position indicator
Dimensions
inch
Valve Size
L
H
D
DN
Face-to-face
Height
Handwheel Diameter
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
178
271
180
190
297
180
203
352
200
229
394
250
254
451
280
267
518
300
292
618
350
330
760
400
356
867
450
IRON GATE VALVE
PN16
Bolted bonnet, Outside screw & yoke,
Rising stem, Flanged ends.
16 bar at 120˚C, 12.8 bar at 200˚C, P-T rating : See page 01
Materials
Specifications
EN16 FCL
EN16FCLM
EN-GJL-200
Body
Cast Iron
EN-GJL-200
Bonnet
Cast Iron
Stem
Forged Brass
JIS H3250 C3771BD or BE ASTM A276 Type316
Disc
Cast Iron
EN-GJL-200
Disc seat ring
Cast Bronze
JIS H5120 CAC406
ASTM A182 Gr.F316
Body seat ring
Cast Bronze
JIS H5120 CAC406
ASTM A182 Gr.F316
Ductile Iron
Gland
Flexible Graphite + PTFE Braided
Gland packing
Graphite
Gasket
Carbon Steel
Gland bolt/nut
Carbon Steel
Bonnet bolt/nut
Cast Bronze
Yoke sleeve
Cast Iron
Hand wheel DN 50 to 200
Ductile Iron
DN 250 & 300
Parts
SIZE DN 250 & 300
D
H
（OPEN）
Material
Design Specifications
Fig. EN16FCL
Items
Shell wall thickness
Face-to-face or End-to-end dimensions
End Connection
L
• Bronze trim
Fig. EN16FCLM
• Stainless steel trim
KITZ Standard
EN 1171 PN16 Basic Series 3
EN 1092-2 PN16
Dimensions
Valve Size
09
L
H
D
mm
inch
DN
Face-to-face
Height (OPEN)
Handwheel Diameter
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
178
343
170
190
389
170
203
462
200
229
547
250
254
648
280
267
759
300
292
956
350
330
1168
400
356
1363
450
Ca s t Iro n Valves
IRON GLOBE VALVE
PN16
Bolted bonnet, Outside screw & yoke,
Rising stem, Flanged ends.
16 bar at 120˚C, 12.8 bar at 200˚C, P-T rating : See page 01
Materials
Size : DN 50 only
D
Parts
Material
Body
Bonnet
Stem
Disc DN 50 only
Cast Iron
Cast Iron
Forged Brass
Stainless Steel
Cast Iron
Cast Bronze
Cast Bronze
DN 65 to 250
H
(OPEN)
Disc seat ring
Body seat ring
Gland
Gland packing
Gasket
Gland bolt/nut
Bonnet bolt/nut
Yoke bush
Hand wheel DN 50 to 150
DN 200 & 250
Specifications
EN16 FCJ
EN16FCJM
EN-GJL-200
EN-GJL-200
JIS H3250 C3771BD or BE ASTM A276 Type316
JIS H5120 CAC406
ASTM A351 Gr.CF8M
EN-GJL-200
JIS H5120 CAC406
ASTM A182 Gr.F316
JIS H5120 CAC406
ASTM A182 Gr.F316
Ductile Iron
Flexible Graphite + PTFE Braided
Graphite
Carbon Steel
Carbon Steel
Cast Bronze
Cast Iron
Ductile Iron
Design Specifications
Fig. EN16FCJ
Items
Shell wall thickness
Face-to-face or End-to-end dimensions
End Connection
L
• Bronze trim
Fig. EN16FCJM
KITZ Standard
EN 558 PN16 Basic Series 10
EN 1092-2 PN16
• Stainless steel trim
Dimensions
mm
inch
Valve Size
L
H
D
DN
Face-to-face
Height (OPEN)
Handwheel Diameter
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
203
277
180
216
307
180
241
353
225
292
404
280
330
467
300
356
533
350
495
620
450
622
665
450
IRON SWING CHECK VALVE
PN16
Bolted cover, Swing type disc,
Flanged ends.
16 bar at 120˚C, 12.8 bar at 200˚C, P-T rating : See page 01
Materials
UP TO DN 100
SIZE DN 250 & OVER
Parts
Material
Body
Cover
Hinge pin
Disc DN 50 to 100
Cast Iron
Cast Iron
Stainless Steel
Stainless Steel
Cast Iron
Cast Bronze
Cast Bronze
Stainless Steel
DN 125 to 300
H
Disc seat ring
Body seat ring
Arm
Gasket
Cover bolt/nut
Plug
Specifications
EN16 FCO
EN16FCOM
EN-GJL-200
EN-GJL-200
ASTM A276 Type403 ASTM A276 Type316
JIS H5120 CAC406
ASTM A276 Type316
EN-GJL-200
JIS H5120 CAC406
ASTM A182 Gr.F316
JIS H5120 CAC406
ASTM A182 Gr.F316
ASTM A351 Gr.CF8
Graphite
Carbon Steel
Carbon Steel
L
Fig. EN16FCO
• Bronze trim
Design Specifications
Fig. EN16FCOM
Items
Shell wall thickness
Face-to-face or End-to-end dimensions
End Connection
• Stainless steel trim
KITZ Standard
EN 558 PN16 Basic Series 10
EN 1092-2 PN16
Dimensions
Valve Size
L
H
Face-to-face
Height
mm
inch
DN
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
203
111
216
121
241
145
292
165
330
207
356
225
495
268
622
315
698
356
10
C ast I ron Va l v e s
PN16
IRON WAFER CHECK VALVE
Dual plate, No by-pass valve mounted,
Wafer type body to PN16
16 bar at 80˚C Non-shock water (NBR seat) 16 bar at 100˚C Non-shock water (EPDM seat)
SIZE DN 150 & OVER
Materials
Parts
ASTM Spec.
PN16FWNBM PN16FWNBME
A126 CL.B
NBR
EPDM
A351 Gr.CF8M
A276 Type 304
A276 Type 304
A313 Type 316
Material
Body
Seat*
Disc**
Pin
Plug
Spring
Cast iron
Rubber
Satinless steel
Satinless steel
Satinless steel
Satinless steel
*Vulcanized to the body.
**Bronze disc & 304SS disc available upon request.
L
D
d1
d
Design Specifications
Fig. PN16FWNBM
Items
Shell Wall thickness
Face-to-face or End-to-end dimensions
End Connection
• NBR seat
Fig. PN16FWNBME
KITZ Standard
KITZ Standard
Wafer type(EN1092 PN16)
• EPDM seat
Dimensions
Valve Size
mm
inch
DN
L
D
d1
d
PN16
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
54
109
60
55
54
129
73
68
57
144
89
82
64
164
114
112
70
194
141
134
76
220
168
163
95
275
219
207
108
331
273
263
143
386
324
305
IRON Y-PATTERN STRAINER
Bolted cover, Y-Pattern body, Punched stainless
steel plate screen, Flanged ends.
16 bar at 120˚C, 12.8 bar at 200˚C, P-T rating : See page 01
Materials
L
Material
Parts
H
H1
Body
Cover
Screen
Gasket
Cover bolt /nut
Plug
Cast Iron
Cast Iron
Stainless Steel
Stainless Steel
Specifications
EN16 FCY
EN16FCYM
EN-GJL 200
EN-GJL 200
ASTM A276 Type304 ASTM A276 Type316
Graphite
Carbon Steel
ASTM A276 Type304
Screen dimensions
Valve Size
DN 50 only
DN 65 to 125
DN 150 & 200
DN 250 & 300
SIZE DN 200 & OVER
A
1.4ø
1.5ø
3.0ø
5.0ø
P
2.4mm
2.5mm
5.0mm
7.0mm
Design Specifications
Fig. EN16FCY
• Screen : 304
Fig. EN16FCYM
• Screen : 316
HOLE SIZE OF SCREEN
Items
Shell wall thickness
Face-to-face or End-to-end dimensions
End Connection
KITZ Standard
KITZ Standard
EN 1092-2 PN16
Dimensions
Valve Size
11
L
H
H1
Face-to-face
Height
mm
inch
DN
2
50
21／2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
250
168
208
285
212
289
315
242
335
370
284
388
420
325
446
490
370
497
570
440
589
680
515
694
800
600
818
Bu t t e rf ly Valves
KITZ DJ Series Butterfly Valves
*EPDM seat
Thorough pursuit of functions required for butterfly valves
Variety of product ranges to comply with customers’ requirements
Design Features
Molded-in (bonded) seat structure (Size 2 to 12)
Replaceable seat structure (Size 14 to 24)
Polyacetal stem
bearing
NBR (Buna-N) or
EPDM O-ring
NBR (Buna-N) or
EPDM O-ring
Stainless steel
stem
Stainnless steel stem
PTFE stem bearing
PTFE stem bearing
Ductile iron body
NBR (Buna-N) or
EPDM seat booted
to valve body
NBR (Buna-N) or
EPDM seat firmly
molded-in (bonded)
to valve body
Ductile iron body
Ductile iron with
ENP or stainless
steel disc
Ductile iron with ENP
or stainless steel disc
PTFE stem bearing
Zinc die-cast plug
with chromate
coating
PTFE stem bearing
※Illustration shows size 8 & smaller sizes
Non-peeling Seat-to-body Construction
Integral ISO 5211 Actuator Mounting Flange
Molded-in (bonded) seat structure is employed for size 2 to 12. Larger
sized valves are provided with replaceable seat. This non-peeling seatto-body construction assures maintenance-free application for high fluid
velocity service*1, vacuum service*2 and handling surging fluid
velocity. It also guarantees peel-free valve mounting on pipelines.
*1 Maximum 4 meters/second for on-off service for valves up to size
12, and 3 meters/second for size 14 and larger.
*2 Up to 30 torr. Vacuum service is option for size 14 and larger.
Any pneumatic or electric valve actuators provided with ISO 5211 valve
mounting flanges can be easily mounted for actuation of valves in the
field.
Spherical design for Discs and Seats
Designed much lighter than our conventional series for operation
efficiency in piping
Rubber seats are spherically designed where they contact top and
bottom stems. This protects widely designed rubber seats from peeling
or deformation for prolonged service life of valves. Thinly streamlined
metal discs are the results of elaborate laboratory study to ultimately
minimize the pressure loss.
Choice of Materials and Operating Devices
Low Valve Operating Torque
Low operating torques are designed low for extension of valve service
life and economic consideration in selection of valve operating devices.
Light-designed for Operation Efficiency
Emission-free Stem Sealing Mechanism
Prevention of external fluid leakage is maximized with a rubber O-ring
assembled around the top stem and tight contact between spherically
designed rubber seat and spherically designed top and bottom end of
the disc.
Choice among 4 disc and 2 seat materials and manual, pneumatic or
electric valve operating devices makes service applications highly
versatile.
Explanation of Product Code
Dew condenstation prevention type is optionally available with heat
insulating plate (size 2 to 6) or stainless steel stand (size 8 to 24).
G - PN16 DJ L U E
①
① Valve operation
Dew condenstation prevention
None .............Lever handle
G ..................Gear
B(S )...............Type B(S) pneumatic actuator
FA(S) .............Type FA(S) pneumatic actuator
EXS110/200...Type EXS KELMO® electric actuator
EXD110/200...Type EXD KELMO® electric
proportional control actuator
②
③
④
⑤
⑥
② Class
⑤ Disc material
PN16... EN1092 PN 16
DJ........Ductile iron DJ series
None....Ductile iron (Ni-plated)
U......... 304 stainless steel
M........ 316 stainless steel
A......... Aluminum bronze
④ Connection
⑥ Seat material
③ Valve material and design
None....Wafer
L.......... Lugged
None....NBR (Buna-N)
E.......... EPDM
12
Butter fly Va l v e s
PN16
Lever Operated
WAFER TYPE
Max. service pressure 16 bar, P-T rating : see page 15.
EN PN16 Design
PN16DJ
of product coding
are disc and seat
material coding
D1
Please refer to page 12.
H
H1
dD
C
H2
L
Dimensions
(mm)
Nominal Size
inch
mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
PN16
Gear Operated
d
H
H1
H2
L
D
50
65
80
100
125
150
197
191
199
217
227
265
277
295
147
155
173
183
211
223
248
67
75
91
101
127
139
169
43
46
46
52
56
56
60
90
104
124
146
176
206
257
C
D1
125
145
160
180
210
240
295
180
180
180
180
230
230
350
WAFER TYPE
Max. service pressure 16 bar, P-T rating : see page 15.
E
EN PN16 Design
F
G-PN16DJ
L1
of product coding
are disc and seat
material coding
H3
D1
Please refer to page 12.
H
H1
dD
C
H2
L
Dimensions
13
Nominal Size
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
d
H
H1
H2
H3
L
D
50
65
80
100
125
150
197
246
295
333
385
434
482
579
194
202
236
246
274
286
325
381
406
461
516
540
623
671
147
155
173
183
211
223
248
304
329
360
415
439
488
536
67
75
91
101
127
139
169
219
244
309
348
372
423
472
19
19
24
24
24
24
32
32
32
60
60
60
65
65
43
46
46
52
56
56
60
68
78
78
102
114
127
154
90
104
124
146
176
206
257
312
364
407
466
522
575
680
(mm)
C
D1
L1
E
F
125
145
160
180
210
240
295
355
410
470
525
585
650
770
80
80
110
110
110
110
170
250
250
360
360
360
500
500
122
122
135
135
150
150
180
250
250
350
350
350
400
400
29
29
36
36
36
36
51
51
51
68
68
68
90
90
28
28
40
40
40
40
63
63
63
89
89
89
134
134
Bu t t e rf ly Valves
LUGGED TYPE
PN16
Lever Operated
Max. service pressure 16 bar, P-T rating : see page 15.
EN PN16 Design
PN16DJL
of product coding
are disc and seat
material coding
D1
Please refer to page 12.
H
H1
C
dD
H2
L
Dimensions
(mm)
Nominal Size
inch
mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
H
H1
H2
L
D
50
65
80
100
125
150
197
191
199
217
227
265
277
295
147
155
173
183
211
223
248
67
75
91
101
127
139
169
43
46
46
52
56
56
60
90
104
124
146
176
206
257
C
D1
125
145
160
180
210
240
295
180
180
180
180
230
230
350
LUGGED TYPE
PN16
Gear operated
d
Max. service pressure 16 bar, P-T rating : see page 15.
E
S
EN PN16 Design
F
O
G-PN16DJL
L1
of product coding
are disc and seat
material coding
D1
H3
Please refer to page 12.
H
H1
dD
C
H2
Dimensions
Nominal Size
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
L
(mm)
d
H
H1
H2
H3
L
D
C
D1
L1
E
F
50
65
80
100
125
150
197
246
295
333
385
434
482
579
194
202
236
246
274
286
325
381
406
461
516
540
623
671
147
155
173
183
211
223
248
304
329
360
415
439
488
536
67
75
91
101
127
139
169
219
244
309
348
372
423
472
19
19
24
24
24
24
32
32
32
60
60
60
65
65
43
46
46
52
56
56
60
68
78
78
102
114
127
154
90
104
124
146
176
206
257
312
364
407
466
522
575
680
125
145
160
180
210
240
295
355
410
470
525
585
650
770
80
80
110
110
110
110
170
250
250
360
360
360
500
500
122
122
135
135
150
150
180
250
250
350
350
350
400
400
29
29
36
36
36
36
51
51
51
68
68
68
90
90
28
28
40
40
40
40
63
63
63
89
89
89
134
134
14
Butter fly Va l v e s
KITZ XJ Series Aluminum Butterfly Valves
A long stainless steel neck blocks transfer of the fluid heat to a valve operating device, which thus needs no insulation.
Dew condensation is minimized also in case of cold water service.
Parts
Body
Neck
Stem
Disc
O-ring
Rubber seat
Bottom stem
Bearing
P-T Rating for KITZ Butterfly valves (DJ/XJ)
Material
Aluminum Die-cast / Equivalent ASTM B85-03-383.0
304 Stainless Steel
Stainless Steel (Equivalent ASTM A276 Type 410 or 420)
A351 Gr. CF8M
EPDM
EPDM
Stainless Steel (Equivalent ASTM A276 Type 410)
Bronze
bar
16
PN16
11
10
Pressure
Materials
10K / Class 150
7
NBR
5
EPDM
-20
0
70
Temperature(℃)
90
120
Service Temperature Range
NBR (Buna-N) seat
EPDM seat
Continuous service temperateure rang
0˚C to +70˚C
-20˚C to +120˚C*
0˚C to +100˚C
*There are some fluid type restrictions for the service at 120˚C. Contact KITZ for the details.
Dew Condensation Test
G–10XJMEA Estimated Dew Condensation Boundary
100
Atmospheric Humidity（%）
95
Positive dew
condensation area
90
Boundary area
85
80
Negative dew
condensation area
75
70
20
15
25
30
35
Atmospheric Temperature (℃)
40
Bu t t e rf ly Valves
LONG NECK TYPE
PN16
Lever Operated
Max. service pressure 16 bar, P-T rating : see page 15.
D1
H
H1
d
C
D
H2
L
Dimensions
• 316SS Disc, EPDM Seat
d
50
65
80
100
125
150
H
H1
H2
L
D
C
D1
176
185
193
204
249
261
132
141
149
160
195
207
66
74
83
94
122
135
43
46
46
52
56
56
93
118
129
149
184
214
125
145
160
180
210
240
180
180
180
180
230
230
LONG NECK TYPE
PN16
Gear Operated
unit:mm
Size
mm
inch
2
50
1
2／
65
2
3
80
4
100
5
125
6
150
Fig. PN16XJME
Max. service pressure 16 bar, P-T rating : see page 15.
NO. 1
E
S
F
O
L1
D1
H3
Fig. G-PN16XJME
H
• 316SS Disc, EPDM Seat
H1
d
D
C
H2
L
Dimensions
Size
mm
inch
2
50
1
2／
65
2
3
80
4
100
5
125
6
150
8
200
unit:mm
d
H
H1
H2
H3
L
D
C
D1
L1
E
F
Gear
type
50
65
80
100
125
150
196
179
188
212
223
258
270
311
132
141
149
160
195
207
234
166
174
183
194
122
135
183
19
19
24
24
24
24
32
43
46
46
52
56
56
60
93
118
129
149
184
214
258
125
145
160
180
210
240
295
80
80
110
110
110
110
170
122
122
135
135
150
150
180
29
29
36
36
36
36
51
28
28
40
40
40
40
63
No.0
No.0
No.1
No.1
No.1
No.1
No.2
16
B utter fly Va l v e s
Precautions for Trouble-free Operation of
KITZ Butterfly Valves
Valve Selection
1. Ensure to select a valve with design specifications which meet the
fluid type and the pressure and temperature conditions required.
2. Lubricants are applied to discs, rubber seats and PTFE seats as
standard to protect their surfaces.
Oil-free treated types are available as option. Contact KITZ
Corporation or its local distributors for the details.
3. Contact KITZ Corporation or its local distributors for service with
pulverulent bodies.
Storage and Handling
Valves must be stored in dry, clean and corrosion-free environment
with no direct exposure to the sun, leaving valves open by 10｡ for
prevention of permanent distortion of resilient seats. Refrain from
overloading valves and their actuators, such as storing them in piles
or placing other objects on them.
Mounting on Pipelines
1. Valves must be mounted on flanges only after flanges have been
welded to pipes and cooled down to the atmospherical temperature.
Otherwise, welding heat may affect the quality of resilient seats.
2. Edges of welded flanges must be machined for smooth surface finish
so that they may not damage resilient seats during valve mounting.
Flange faces must be free from damage or deformation, and be
cleaned to remove rust or any other foreign objects so that there will
Fig.1
be no concern of external leakage through valve and flange
connections. Gaskets are not required for mounting KITZ DJ series
butterfly valves.
3. Clean flanges and pipe bores to thoroughly remove welding spatters,
scales and other foreign objects which may have been left inside.
4. Accurate centering of each couple of upstream and downstream
pipes is essential for trouble-free operation of valves mounted
between them. Incorrect centering shown in Fig. 1 must be by all
means avoided.
5. For valve mounting, set jack bolts under the pipes for flat support at
the same height, and adjust the flange-to-flange distance so that
some 6 mm to 10 mm room may be allowed beside the both sides of
the valve body.
Remember that valves here must be left open only by 10｡ from the
fully closed position.
6. Set two bolts into the lower mounting guides of a valve and mount it
carefully so that flange faces may not damage resilient seats. (Fig. 2)
7. Then set another two bolts into the upper mounting guides of a valve,
ensuring the correct centering between pipes and the valve.
8. Trially open the valve to check to see if there is no disturbing contact
between the valve disc and the flanges.
9. Remove the jack bolts, set all bolts around the valve body and tighten
them alternately and diagonally till the flanges contact the valve body
(Fig. 3 and 4).
Fig.2
(a)
(b)
Fig.3
Fig.4
17
Bu t t e rf ly Valves
10. For mounting actuated valves, provide valve supports to prevent
bending of valve necks and reduce valve and pipe vibration.
11. Don’t step on valve necks or valve handwheels.
12. Don’t mount valves of DN350 and larger with their operations upside
down.
13. Don’t mount butterfly valves directly to check valves or pumps,
which may cause damage to them by the disc contacts.
14. Don’t mount valves to downstream sides of elbows, reducers or
regulating valves where fluid velocity changes. It is recommended
to install valves approx-imately 10 times of the valve nominal sizes
away from them for such cases.
15. Mount valves taking consideration of the effects which discs are
given by fluid velocity or pressure chages in the pipings. Refer to
the illustrations. (Fig.5)
Contact KITZ Corporation or its local distributors for the details.
Valve Operation
1. Valves equipped with manual operators such as levers, and handles
of gears must be ONLY MANUALLY operated. Application of an
excessive external force to operate valves may result in malfunction
of valves and their operators.
2. Ensure to fully open valves before a loop test of the piping system is
carried out with line pressure higher than the nominal pressure of
tested valves. Never use closed valves in place of blind flanges.
3. When valves need to be dismantled from pipes for maintenance or
any other cause, ensure to thoroughly releave the line pressure
beforehand. Loosening piping bolts under line pressure causes a
danger. Any residual fluid left inside the pipeline must be completely
drained.
4. Users should contact KITZ Corporation or its local distributors for
technical advice, when valves should be continuously pressurized
while left open by 30ϒ or less.
5. Don't use position indicators to operate valves, or overload position
indicators. This may cause damage to indicators.
6. Ensure to use blind flanges when butterfly valves are mounted at the
end of pipelines.
7. Standard actuators are referenced in this catalog for actuated valve
operation. Contact KITZ Corporation or its local distributors for
mounting optional actuators.
8. Contact KITZ Corporation for service at hopper or pump outlets.
9. Avoid touching gear operators and actuator stopper bolts
accidentally.
10. It is recommended to perform periodical inspection for
• Making sure of valve opening degree
• Checking loosened bolts and leakage at each connection
• Checking vibration and noise
11. Refer to instruction manual for other precautions. Also refer to
actuator catalogs and instruction manuals for actuated valves.
Fig.5
● Mounting to bent pipe
● Mounting to pump outlet
Pump
shaft
Centrifugal pump
(Horizontal shaft)
Centrifugal pump
(Vertical shaft)
Pump
shaft
Pump
shaft
Axial flow pump
Note:
Centering with "centering sleeves" is required for the valves coupled with them for accurate centering
for sizes of 80mm, 125mm and 200mm (XJ series).(Fig.6)
Fig.6
Flange
WARNING
Centering
Sleeve
Centering
Sleeve
Bolt
Don't disassemble necks while the valve is pressurized
to prevent stem blow-out. Also don't dismantle valve
operating devices, since it may cause valve discs
rotate and result valve malfunction.
18
E-023= 04
1103①ITP