I .... FARNHAM ORMING ROLL ~ "•lN£lRUCiJON ----- -- MA·N_UA L , ·:, \. .... :ii' - - ~ ' P~ tu,. PARAGON RESEARCH, IN FARNHAM MANUFACTURING COM FARNH AM FORMING ROLL Foreword The Farnham Forming Roll was designed for the efficient fabrication of accurate leading edge skins and other rolled parts. of aluminum alloy which, due to the narrow margin between yield point and ultimate strength, cannot he practically formed in a die. One of the major advantages of the Farnham Roll is its ability to form finished parts after all openings have been cut and all holes drilled in flat sheets. The use of Farnham's precision welded steel constructio~ in the _manufacture of Farnham Rolls gives maximum strength and rigidity with a minimum of weight. Exacting manufacturing standards are coupled with the essential simplicity of design of the Farnham Rolls to prevent mechanical failure and subsequent loss of production time. High production rates can be maintained-even on three shift operation because of the ruggedness of Farnham Rolls and their careful manufacture. FARNHAM MANUFACTU RING COMPANY 1646-1654 SENECA STREET BUFFALO, NEW YORK ENGINEERING REPRESENTATIVES 11 West 42nd Street New York City, New York 7 E. Grand Avenue Highland Park Detroit, Michigan 1107-8 Bay CWea Bti'.DdtiJ.g Santa Monica, Californid FARNHAM FORMING ROLL • INSTRUCTION MANUAL TABLE OF CONTENTS Sheet No. Title Foreword OPERATION 2 Opera ting Instructions 4 Notes and Short Cuts 5 Use of Farnham Roll as Press Brake ADJUSTMENTS 6 Magnetic Brakes 6 6 lndica tor Dials Bed and Roll Deflection 7 Tang Sh~ft 7 Slip Clutch 7 Synchronous action of motors CARE AND MAINTENANCE 8 Lubrication 9 Parts Replacement 9 Motor Heating and Overload Protection HOW TO ORDER 10 SIZES AND CAPACITIES OF FARNHAM FORMING ROLLS 11 HOW TO ORDER INSTRUCTION DRAWINGS •.SHEET NO. 1 INSTRUCTION MANUAL FARNHAM FORMING ROLL Operating Instructions The following outline for forming leading edge skins is the result of the combined experience of the many users of Farnham Forming Rolls. While details of handling and production flow may vary in some plants, these points have been found to he the best basic procedure. 4. Roll re1naining portion (B) of ·sheet to the next smaller radio~ and make a note of the roll position. 5. Repeat operation no. 3, n1arking on sheet where it leaves the template~ (Fig. 3) I. Make a full size male template. This template can he made of wood and can he of skeleton construction. (Fig. I) MARK HERE Fig. 3 Fig. I 2. Gradually roll a full length sheet, over its full developed width, to the largest radius on the template. Process slowly and gradually until a perfect fit is obtained. Note the final roll position as read on the dials which has produced the desired radius. 3. Place sheet on template. Ma.rk on sheet and template where sheet leaves it. (Fig. 2) 6. Proceed to the next smaller radius over the.remaining portion (D) and so on. Note roll positions for each radius. 7. Fig. 4 below illustrates the appearance of the finished skin. MARKS Fig. 2. Fig. 4 • SHEET NO. 2 FARNHAM INSTRUCTION MANUAL FORMING ROLL Operating Instructions cont~d 8. Make a stencil of all the markings on the sheet. Prod,iction Tips 9. Using the stencil, mark each end of all sheets of the same shape with quick drying va.,-nish. (Fig. 5) Instead of marking sheets with a stencil, some operators mark a piece of "scotch tape" with the proper roll positions and attach it to the edge of the sheet to be formed. The same piece of tape can be used throughout the run. SHEET ---------- ------- Note: When opera tors have sufficient skill and experience, they often dispense with markings entirely and are able to gauge by eye when to start and stop. STENCIL Fig. 5 10. Prepare a log sheet for the production forming of the skin to be fabricated, with the roll positions tabulated for each mark on the sheet. (Fig. 6) Roll positions are taken from the top roll dials. Before the above operations are started, set the bottom rolls as far apart as possible, so that the smallest radius necessary can be rolled without difficulty. The bottom roll position usually does not change after the initial setting. PART ________ _ ~~3 ---~---- ----- ~I ,~, 11 ---1l TYPICAL L09 SHEET MARK STARTING POINT ON BEAM Fig. 6 • SHEET NO. 3 FARNHAM INSTRUCTION MANUAL FORMING ROLL Notes and Short Cuts I. Roll positions are taken from the top roll dials. 2. Set the bottom rolls as far apart as possible. To roll sharp radii at the nose of certain skins, it is sometimes necessary to bring the bottom rolls_ together. This relieves the rolling effort and prevents the too frequent shearing of the safety shear pin. This is especially true when rolling heavy or long sheets. 3. When rolling heavy or long sheets, the pressure from the top roll may he enough to deflect the bed and cause a double curvature in the sheet. To prevent this, an adjustment may he made by tightening the lower tie rods slightly to create a "camel-hack" in the bed. Under the pressure of the top roll,_ this will flatten out and produce straight pieces. All Farnham Rolls after the serial number 1-41-1 arc provided with a ' graduated dial on the tie rods to facilitate this adjustment. Make a note on the production log sheet of the tie rod adjustment best suited for each size sheet. Machines with a solid bed (no tie rods) are provided with screw adjustments in the center of the lower roll supporting plates. This adjustment pern1its the rolls to be bowed i,n to con1pensate for.bed deflection. In addition, jacking screws are provided on the lower flange of the bed. With these, the whole bed can he bowed. This is a more pern1anen t setting and is recommended for long runs. 4. Heavy sheets tnust be rolled with 1nore accuracy than iight sheets of the same size because of the lower elasticity of the heavier sheets, consequently production will he slower. 5. It is common practice to pilot drill or punch all holes and cut all openings in the leading edge skins before rolling. The saving in jigs and fixtures is tremendous and the accuracy of the leading edges is not affected. This is one of the major advantages of the rolling process. • SHEET NO. 4 INSTRUCTION MANUAL FARNHAM FORMING ROLL Emergen~y use of the Forming Boll as press brake When forn1ing the leading edges of ailerons, elevators or rudders, very sharp radii are often encountered. Fortunately, such skins are generally thin, and after the large radii have been rolled the nose:~ can be "folded" in the n1achine. Illustrated below is one method which can be used to get an accurate NOTCH nose, in the right place. For this operation, only the screw down 1notor..· arc used. S1nall radii can he "'folded" by placing a piece of or<linary cold rolled ~tt·cl under the top roll. This method Hrinnels the rolls and should be used only in an emergency, and never for· production of long skins. TO FIT OVER Fig. 7. " TWO STEEL PINS ON CENTER LINE .. .. -~---··---------.---- - -· .. . . .. __ --.-r.. . •. • " SKIN EARS ON CENTER LINE ( CLIPl"ED 0,, HFORE ASSEMBLY) • SHEET NO. 5 FARNHA M INSTRUCTION MANUAL FORMING ~OLL Adjustmen ts MAGNETIC BRAKES All Forming Rolls After serial number 1-41-8, with the exception of the manually operated and 2015 - EXXX models are equipped with magnetic brakes on the screw down motors. By stopping the motors quickly, the brakes shorten the tim~ required to bring the Indicator Dial to tl1e setting and also make more accurate settings possible. Before leaving the factory, the brakes on the two screw down motors are set to stop in close unison. Should the brakes get out of adjustment due to the uneven wearing of the brake linings, adjustments are provided to rebalance them. (see fig. 8) SPRINGS ADJUSTING SCREW wise the brake will wear on one side only. CAUTION: Do not set springs too tight. This causes excess noise and vibration which will damage the magnets and overheat ihe magnetic coils. INDICATOR DIALS Procedure for resetting Indicator Dials. Move the two lower rolls until they meet in the middle of the machine. The pointers on the scale next to the Horizontal Roll Adjustn1ent handwheels will indicate "0" and the Handwheel Dials will also read "0". Lower the top roll until it "nests" with the lower rolls, or touches them along its entire length. Then, using a }/g" hexagonal Allen set screw wrench, .set both the high and low speed dials at "6". The setting should he the sam.e at both ends of the n1achinc. It is necessary to remove the top dial to set the lower one. Ordinarily, no adjustment is necessary on the alphabetic dials on the tie rods. These are set at "A" when the fran1e is levele_d at the factory. Fig. 8. To adjust for quickness of stop: For faster stop the tension on the three springs should he increased. For slower stop the tension on•these springs should he decreased. It is important that all the lock nuts he adjusted the san1e an1ount. Other- BED A~D ROLL DEFLECTIO~ ADJUSTME~T S Under "Notes and Short Cuts" the fact is mentioned that when very heavy or long sheets are rolled, the top roll will exert enough pressure to deflect the bed and cause a double curvature in the sheet. Con1pensating adjustn1ents are provided on all Farnhan1 Rolls to correct this effect. • SHEET NO. 6 FARNHAM INSTRUCTION MANUAL FORMING ROLL Adjustments ~ont~d On all models, except the 1015-EXXX 1215-EXXX and 2015-EXXX a threaded adjustment and dial indicator is mounted on the tie rods of the base. Tightening this adjustment puts a slight how in the bed. In operation, the pressure of the roll flattens this out and thereby produces a straight piece. The reading of the tie rod •dial should be noted on the production log sheet for each size of sheet to be formed. :Models 1015-EXXX, 1215-EXXX and 2015-EXXX are built with an all welded, solid steel base and have no tie rods. Two adjustments are provided to correct for bed deflection. In the center of the lower roll supporting plate are set screws. Tightening or loosening these bows the rolls and compensates for the deflection. The other adjustment consists of jacking screws in the center of the lower flange of the base. Pulling up on these has the effect of bowing the whole bed. This is a more permanent adjustment and is recommended, especially for production of many pieces. TANG SHAFT The screw down motors are equipped with a tang shaft extension on the high speed side which runs through the brake. If the motor should stall from overload, a wrench can be used to back it off manually. (The motor brake should be released before trying to turn the motor shaft.) SLIP CLUTCH The heavy ·duty Farnham Forming Rolls 1015-EXXX and 2015-EXXX are equipped with a slip clutch connecting the screws that operate the beam with the motors. All parts are strong enough to take the full load of the motor, and the slip clutches can be adjusted tight without harm to the machine. However, when necessity demands the use of this model as a brake, the clutches should be adjusted to give only the desired results and no more. SYNCHRONOUS ACTION OF THE MOTORS It is not commercially possible to obtain two motors that will start and stop at exactly the same time and at the same speed. When raising and lowering the beam with the common push button, the beam will not always return to its exact original position, and somL jogging must be done at one end or the other. There is no known practical way of remedying this condition. • SHEET NO. 7 • 0:) 0 z ~ tr:I t':t ::i:: Ul PART Grease AA No. 2 Vactra Oil Heavy Medium X Vactra Oil Heavy Medium X Grease AA No. 2 Vactra Oil Heavy Medium X lubricating instructions on motor Gg. Vactra Oil Heavy Medium X Gg. Vactra Oil -Heavy Medium X Gg. Gg. Gg. Gg. Gg. See Weekly Monthly Keep filled to proper level. Change every 6 mos. Daily-wipe off excess oil Wipe off with oiled rag once a day Daily Daily Monthly Daily Weekly Gg-. Super Cylinder Oil 600W Gg. Vactra Oil Heavy Medium X Gg. Vactra Oil Heavy Medium X INTERVAL Monthly Weekly LUBRICANT Gargoyle Grease AA No. 2 Gargoyle Grease AA No. 2 The above lubricants or equivalent are recomn1en<led for the correct lubrication of FAHNHAi\1 FORMING ROLLS. I. Gears in Housing 2. Alemite Fittings (six) :{. Speed Reducer LarA'e Sizcs-1015 EXXX-2015 EXXX Small Sizes-All Others ,i. Bronze Backing HoHers !'i. Lonr,r Polii-hcd Steel l·folls 6. Alemite Fittings (six) 7. l'niversal Joints (six) B. Thrust Bearings ((our) 9.· Al<·mitc Fittinr,rs 10. Hand Wheel "JJcarinr,rs 11. Gcarhca,I i\lotors 12. Tic Hod Adjustment 1:3. Hriving Chain Service Chart l,J11,bricating .Diagram INSTRUCTION MANUAL FARNHAM FORMING ROLL Parts l.leplat!ement Farnham Forming Rolls have been designed for maximum -efficiency and a wide range of productive capacity. Only materials of the highest quality are used in their construction. Every machine must pass the careful scrutiny of skilled Farnham inspectors, both for accuracy of operation and quality of workn1anship. rollers as soon as the machine is put into service. Ordinarily, these n1arks do not progress and it is our experience that rolls with thousand of hours of use are just as serviceable as new ones, provided they are given reasonable care and are dusted off at regular intervals with an oil soaked rag. (See Lubrication sheet). However, in order to achieve the small radii which Farnham Rolls can p:roduce, the top rolls themselves n1ust, of necesslty, he very small in pro poriion to the rest of the machine. Consequently the driving end of the rolls and the universal joints are small. These roll ends and universal joints are stressed almost to the ultimate strength of the material used in their manufacture. DO NOT USE OVERSIZE SHEAR PINS! Under good conditions, universal joints will require periodic replacement. When they start to give trouble~ they should he replaced with new parts. Experience has shown that repaired joints do not stand up satisfactorily. The work of replacing the universal joints can he performed easily by any competent machine maintenance man. The rolls themselves will show rings where they contact the supporting DO NOT USE A LARGER DRIVING MOTOR THAN THAT FURNISHED ON THE MACHINE! HEATING OF :MOTORS Screw down motors will run hot because they are subjected to continuous starting and stopping, and seldom have time to come to speed. The heat is the result of current inrush and not overload. This should cause no alarm. Farnham screw down motors have been designed for the purpose and stand up in service. OVERLOAD PROTECTION For the reasons outlined above, it is not practical to install overload relays 9n these machines. Due to the starting current surge they kick off constantly and interrupt production. • SHEET NO. 9 INSTRUCTION MANUAL FARNHAM FORMING ROLL Sizes and Capa~ities of Farnham Forming Rolls The Farnham model designation has been designed for the easy identification of any Farnham Forming Roll. The first one or two digits of the model number indicate, in feet, the work length of the machine. The second two digits show the minimum radius, in inches, that the machine can roll. The letter "E" following the combination of these two numbers indicates that the machine has electrically powered motorized screw downs. Manually operated screw down models have no identifying letter. After some model numbers appears one, two or three "X"s. These indicate the maximum sheet thickness that can he rolled successfully. "X" is the code for .090 gage sheet; "XX" shows .120 gage sheet; and "XXX" .180 gage sheet. The Farnham Forming Roll line is broken down into six general design groups of standard machines. Group A 658-E 1258-E 610-E 1210-E 610-EX 858-E 1558-E 810-E 1510-E 810-EX 1058-E 1010-E 1810-E Group B 1010-EX 1210-EX 610-EXX 810-EXX Group C 1510-EX 2015-EX 1010-EXX 1210-EXX Group D 1015-EXXX 1215-EXXX 1515-EXXX 2015-EXXX Group E 638 738 Group F 658 1258 858 1558 1058 610 810 1010 1210 1510 1810 In addition to these models, special Forming Rolls designed to meet unusual specification requirements are available. Farnham Forming Roll capacities as indicated by the above table are for the general run of work. It is often possible to roll skins heavier than the indicated capacity of the Roll under special conditions. For information on special jobs, write the Farnham Manufacturing Company. • SHEET NO. 10 INSTRUCTION MANUAL FARNHAM FORMING ROLL Hom to Order When it becomes necessary to order a spare or replacement part or group of parts, refer to the assembly drawing of the correct model of Forming Roll. This should he the drawing of the whole machine. Parts are designated by names. If two or more parts are similar but not the same, they will have the same name but will carry a suffix of A, or B, or C, etc. If the part is not ~hown or named on the main assembly drawing of the machine, a sub-assembly will he referred to. how many of that particular part th.ere are on the machine. GIVE THE DRAWING NUMBER on which the part is shown. GIVE THE SERIAL NUMBER of the machine. This will he found stamped on a brass plate on the operator's side of the machine. Replacement parts for all electrical equipment should he obtained directly from the manufacturers of the equipment. Find the proper part and call for it by its correct name., and suffix if it has one. Controls for Farnham Forming Rolls are furnished by Allen-Bradley Co., General Electric· Company and Microswitch Corp. The quantity of parts will depend on how many are damaged or worn, or Screw down motors and drive motors are supplied by Master Electric Co. Important Be sure that your order for replacement parts has all the necessary information. CORRECT NAME OF PART, including suffix DRAWING NUMBER on which the part is shown SERIAL NUMBER OF THE MACHINE • SHEET NO. 11 GROUP A MOTOR- • SEE INDIOATOR ABS'Y.-11722- • IIEAM STRIPPIN9-A IEAM BEAM SOALE SUPPORT BAR ROLLER SHAFT SOREW-8 ROLL GUIDE ROLLER-A ROLLER-a ROLLER 8RAOltET-A ROLL-A IRAOKET-1 PUSH BUTTON STATION-A PEDESTAL OOVER / ROLL BEARING- • PUSH BUTTON BTATION-8 SEE HC1UZONTAL ROLL ADJUSTMENT -11725-8 FINGER OPEN PEDESTAL 9"£AR PIN FRAME SHEAR PIN HUB OHAIN NAME PLATE SWITCH TII SWITOH-8 PULLEY LEG MOTOR-A DRIVE BASE ~ ~NUT-8 ~CENTl:R SUPPORT TIE ROD NOTE:-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. STANDARD FORMING ROLL ASS'Y FARNHAM ROLL FORMIN-G ~~k, PARAGON RESEARCH, INC. jtv,. FARNHAM MANUFACTURING PART COMPANY NUMBER 11727-D BRACKET CON.TROL CORO k+> BLOCK CLAMP S_IOE OF FORMING WALL FORMING ~OLL P A RT N uMa E R 12059-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,, ~~kt FARNHAM REVERSING LEVER ASSEMBLY WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, ANO THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF _THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SPUR GEAR-B WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SHAFT-B __..._-_-_-_-:._-:._-_-._____ SHAFT-A WASHER-B SPUR GEAR-A UNIVERSAL JOINT-A NOTE-.J!ll TO SCALE ~! ~!_! 1 FORMING ROLL PA.RT NUMBER 11721-B FARNHAM MANUFACTURING COMPANY .2>~k, PARAGON RESEARCH, INC. lfv,. FARNHAM ROLL DRIVE ASSEMBLY UNIVERSAL JOINT-B 1-----_L_---- ---e~==~~== ,~==---:J-i COLLAR-B 'I \ WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. L------------- 1/ I I I I I I u '1,1 ,r--- --- -- I ~ I 11r - - - - - - - - - - - - - - - 11111 \ I I lTi SHAFT I NOTE-.!:!.Q!_ TO SCALE SPUR GEAR-B -SPUR GE&..R-A ;T:( HUB 1,1,1 SHOULDER BOLT INDICATOR SCALE GEAR PLATE FORMING ROLL P A RT N U M B E R 11722-8 FARNHAM MANUFACTURING COMPANY .2>~k, PARAGON RESEARCH, INC. lfv,, FARNHAM INDICATOR ASSEMBLY ~~ DRUM NOTE - SCREW NUT SCALE BRACKET-B WHEN - COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. POINTER TO SCALE FORMING ROLL P A RT N U M B ER 11723-8 FARNHAM MANUFACTURING COMPANY :l>~k, PARAGON RESEARCH, INC. lfv,, FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE - NOT IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE, WHEN COMPLETE ASSEMBLY IS REQUIRED, NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER SHAFT-A ROLLER ROLLER SHAFT- A LOWER ROLL ROLLER BRACKET- B WASHER-& ROLL BEARING-& FORMING RO~L , A R , N uMaER 12441-B .FARNHAM MANUFACTURING COMPANY .2>~tu, PARAGON RESEARCH, INC. l,o,,, FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER '-OLL ROLL BEARING-A REVERSING SWITCH DRUM SWITCH ' z 2 ' z z , ' +t++ +• ++ +• ++ +• ++ +•++ +• ++ I 7\ • 9 " ++ .++ •• • +++ •• +++ ~--++ • +++ 2 4G 8 10 IZ DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RE_SEARCH, INC. for FARNHAM MANUFACTURING COMPANY PART NUMBER 7929-A LI :r-~:"1-.J:~ IC::, IL _ _ c••~~ Q0 £2 £3 SUL. 705 REYERS/NG SWITCH MASTER STATION I Ld--~ #2 STATION I 1 1> I ~ 1 L'=----U DOWN UP 8UL.:S65 DRUM SWITCH MOTOR CONNECTIONS SPEED I LI £2 I L3 LOW I Tl T2 I T!J H/6H j Tl/ T/2 j Tl!J CYtlNDERS: X-48394 -3/8" x- 37902 - Y2"L WIRING DIAGRAM FARNHAM FORMING ROLL 3'e4ir;H«l"" PARAGON RESEARCH, INC. Jo,,. FARNHAM MANUFACTURING COMPANY , A 1 , N u M • • 1 13239-C I" 4 GROUPE GROUP B GROUP C GROUP F GROUP A I" ,,, -~°' an u, I -~,... .,, en COt,. ~ •. 11 11 P I N S FARNHAM 13223..A COMPANY PART NUMBER MANUFACTURING PARAGON RESEARCH, INC. for Designed by FARNHAM FORMING ROLL SH E A R V GROOVE WITH ROUND POINT GIVES A CLEAN BREAK THAT MAKES THE BROKEN PIN EASY TO REMOVE ... MATL.- DRILL ROD 1015 EXXX 2015 EXXX 1 --------1--i ~ - - - - - - - W O R K LENGTH - PLUS 25 1.;_ CENTERS "O OJ TWO SPEED DRIVE MOTOR SINGLE VOLTAGE ONLY 11 .._,_ _ _ _ _---'.,__--WORK LENGTH - PLUS 5'- 4 APP. NO DISCONNECT SWITCH FURNISHEDMAKE ELECTRIC CONNECTION INSIDE OF DOOR. WORK REMOVAL SPACE LEAVE CONVENIENT SPACE IN FRONT AND BACK OF MACHINE FOR INSERTING WORK. ~ b 0 z i II) I'- A. -· ~! II) ic 0 II) I -----~l : I I0'-o" I0I0-E iAND H.P. ]AND ,H.P. H.P iAND 1XAND 15'-o" 1e'-o 6'-1" e'-1" 1510- E 18I0-E 610-EX 810-EX 3,495 3,795 3,495 5,400 5,000 4,410 4,100 3,795 FORMING ROLL P A RT N U M B E R 12601-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,, .2>e~!u, FARNHAM INSTALLATION PLAN HP iANDiH.P. XAND~H.P. 1ANDiH.P 12'-o" 1210-E 8'-1" 810-E 4,950 ~AND4H.P. XAND !HP 15'-o" 1558-E 6°-1" i AND4H.P 12'-o" 1258- E 610-E 4,000 4,325 ~AND4H.P. 10'-o" 1058- E 3,720 3,420 SHIPPING WEIGHT ~AND4H.P ~ AND-4 H.P. DRIVE MOTOR 8'-1" 6'- 1" WORK LENGTH 858- E 658-E MODEL SIZE TWO-TWO SPEED I SCREW DOWN MOTORS I H.P. AND 2 H.P. SINGLE VOLTAGE ONLY ~ - - - - - - - - W O R K LENGTH ---------~ . , . - - - - - - - W O R K LENGTH----------,-~ 3" FOUR- 4 BOLTS CAN BE USED TO HOLD MACHINE DOWN ----------------------- ~• ~==:=======~=========®:ffii BOLT CENTERS BOLT GROUP B MOTOR-I SEE INDICATOR ASS'Y- IITta-a BEAM STRIPPING- B ROLL BEAIUN• -A , ROLL Bt!:AIUN• -B ROLLER OPEN PEDESTAL PEDESTAL COVER SHEAR PIN SEE SHEAR PIN HUI SWITCH TIE POINTER GUARD SWITOH-O OHAIN PULLEY SPROOKET DRIVE BASE _/ CONTROL CORD COMBINATION BRACKET WOOD ROLLER ROLLEft NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, ANO THE SERIAL NUMBER OF THE MACHINE. BRAOKET - I SUPPORT BAR ROLLER SHAFT ROLLER BRACKET- A ROLL- A FORMING ROLL ASSEMBLY FARNHAM NOTE-NOT TO SCALE ROLL FORMING ~~tu, PARAGON RESEARCH, INC. lfv,, FARNHAM MANUFACTURING PART COMPANY NUMBER 11980-D BRACKET CONTROL CORD r+ BLOCK CLAMP SIDE OF FORMING WALL FORMING ROLL , A R r N uMa ER 12059-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. Ja,i ~~~ FARNHAM REVERSING LEVER ASSEMBLY WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SPUR GEAR-B WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SHAFT-B -+'""_-_-_-:..-:..-:..-_-,+----- SHAFT-A WASHER-B SPUR GEAR-A NOTE-.1!2!. TO SCALE _ ____L__ _ _ _ _ UNIVERSAL JOINT-A I -- UNIVERSAL JOINT-B u 'lJ u H :J t=- r-.- - 1 17., FORMING ROLL P A-R t N uM a I R 11721-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. If,,,. .2>~61f FARNHAM ROLL DRIVE ASSEMBLY A==V z:::::zzJrt:::t=::l"""""' ---.==r---u:::.: ----i.::_,,==,, I ~ I , WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. BUSHING L------------- 1/ I I I I I I Li 1,'1 ,r--- --- -- '.U \ SPUR GEAR-A iTl~ I SHAFT I NOTE-l!2!., TO SCALE lTi HUB 1.1, SHOULDER BOLT HAND INDICATOR SCALE FORMING ROLL P A R , N uM aI R 11722-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,, .2>~~ FARNHAM INDICATOR ASSEMBLY ~~ DRUM - --------- --- 1 /I WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. It,-- I I I I I I 1,'1 G ,r--- --- -- 1 ' I iI \\ 'i =¥" I It ::'+' .I SHAFT I NOTE-.!!2,L TO SCALE SPUR GEAR-B SPUR GEAR-A l~ HUB I1 Il SHOULDER BOLT HAND INDICATOR SCALE GEAR PLATE FORMING ROLL P A RT N U M B ER 11722-8 FARNHAM MANUFACTURING COMPANY .2>~k, PARAGON RESEARCH, INC. lfv,, FARNHAM INDICATOR ASSEMBLY ~~ DRUM NUT SCALE BRACKET-B NOTE- WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY T.HE DRAWING NUMBER. POINTER TO SCALE FORMING ROLL P A R T N u M ae R 11723-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. /;v,, -2>~ k, FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- NOT WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBl::~, AND THE SERIAL NUMBER OF THE MACnlNi;;., NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER SHAFT-A ROLLER ROLLER SHAFT- A LOWER ROLL ROLLER BRACKET- B WASHER-a "OLL ROLL BEARING-& FORMING RO~L , A R, N u M I E R 12441-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfP,, -2>~½ FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER ROLL BEARING-A REVERSING SWITCH DRUM SWITCH +,++ +• ++ +• ++ +• ++ +•++ +• ++ ' z 2 I ' 2 2 I • t++ • +++ •• ++ G 7 • 8 9 • I " • +++ t-t+ +++ 2 4 10 IZ DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RE.SEARCH, INC. for FARNHAM MANUFACTURING COMPANY PART NUMBER 7929-A LI LZ L3 ,--:----7 #2 UP I I I T2- - ---• IA 73 . - E~ ~L[T ~ c~~G/ .--_1_........,t--__I ~ i I I I I I I I f,_ --~ - I. m • IA #t.loowN ao OJ> J IL _ _ '"4•~~ I SUL. 705 11£vERs1NG swIrcH MASTER STATION I I 75 BRA rz 1'/ ii Tl 2 /IIIOTOR. lS Tl/ I - Ld-~ . ,- ~ S:~oNI ~ '-=OOW/f I u I /IP 8UL.365 DRUM SWITCH MOTOR CONNECTIONS SPEED I LI L2 LOW I Tl T2 HIGH I Tl/ T/2 I L3 I T:5 I T/J CYI.INDERS: JC-48394 -J/8" )(- 37902 - Y2" L WIRING DIAGRAM -"~, FARNHAM FORMING ROLL PARAGON RESEARCH, INC. /o4 FARNHAM MANUFACTURING COMPANY P A 1 , N uM a1 1 13239-C 111 -------•1-J 4 GROUPE lvi ,,,,.. i _J_ GROUP B GROUP C GROUP F GROUP A 11 P I N S FARNHAM 13223-A COMPANY PART NUMBER MANUFACTURING PARAGON RESEARCH, INC. for Designed by FARNHAM FORMING ROLL SH E A R V GROOVE WITH ROUND POINT GIVES A CLEAN BREAK THAT MAKES THE BROKEN PIN EASY TO REMOVE ... 11 MATL.- DRILL ROD 1015 EXXX 2015 EXXX t I BOLT CENTERS t :q · - ~ ~ - - - - - - W O R K LENGTH t t;f'""""'3C17 -.-- TWO SPEED DRIVE MOTOR 2 H.P. AND I H.P. SINGLE VOLTAGE ONLY WORK REMOVAL SPACE LEAVE CONVENIENT SPACE IN FRONT AND BACK OF MACHINE FOR INSERTING WORK .. • ~ 0 -· % CDCI> z :~-t" ifl) 0 .,, I I ~ SHIPPING WEIGHT 4,800 5,200 5,600 6,000 FORMING ROLL , A R , N u M I E R 12526-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. /Iv,, ~~½ FARNHAM INSTALLATION PLAN MODEL WORK SIZE LENGTH 610-EXX s'-o" 8I0-EXX a'-o" 10·-o·· 1010-EX 11 1210-EX 12'-0 TWO-TWO SPEED SCREW DOWN I 3 MOTORS-1 H.P. AND 2 4 H.P. SINGLE VOLTAGE ONLY . ENGT~----------- --------L 1----WORK ·· · P+ i 1 3" EIGHT 4 BOLTS CAN BE USED TO HOLD MACHINE DOWN ~ - 111---------------- -------, ~---_..,_------WORK LENGTH-PLUS &!.1 11-----------41..i APP. FARNHAM NO DISCONNECT SWITCH FURNISHED MAKE ELECTRIC POWER CONNECTION INSIDE OF DOOR H IH ~ - - - - - - W O R K LENGTH-PLUS 2 2 " - - - - - - - - - t ~ BOLT CENTERS GROUP C SEE INDICATOR ASS'Y- IITtt-B BEAM STRIPPING- B ROLL IIEAIIIN• -A ROLL Bt:ARINe -B ROLLER STATION-A OPEN PEDESTAL PE:DESTAL COVER SHEAR PIN SHEAR PIN HUB SEE HORIZONTAL ROLL ADJUST Ml!:NT-11725-B SWITCH TIE POINTER GUARD SWITCtl-C CHAIN PULLEY SPROCKET DRIVE BASE _/ CONTROL COR.D COMBINATION BRACKET WOOD ROLLER ROLLER NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER I AND THE SERIAL NUMBER OF THE MACHINE. BRACKET - S SUPPORT BAR ROLLER BRACKET - A ROLL- A FORMING ROLL ASSEMBLY ROLL- B FARNHAM NOTE-NOT TO SCALE FORMING ROLL ~~k, PARAGON RESEARCH, INC. /M FARNHAM MANUFACTURING PART COMPANY NUMBER 11980-D PIVOT SCR BRACKET CONTROL CORD ~ BLOCK CLAMP SIDE OF FORMING WALL FORMING ROLL P A RT N .U M B E R 12059-8 FARNHAM MANUFACTURIN G COMPANY PARAGON RESEARCH, INC. /Iv,, ~~½ FARNHAM REVERSING LEVER ASSEMBLY WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART 1 THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SHEA-R PIN HUB SHEAR PIN GEAR-B SHAFT-E ·-1--~-E-/ ' -----~ WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME Of THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. J----_;__-~ ~IJNIVERSAL JOINT-:A COLLAR-A ~ GEAR BOX NOT£-~ TO SCALE '-LOWER ROLLER BEARING SHAFT-C -- COLLAR-B _____Tc-=.-=..-:.-J..-- --- UPPER ROLLER BEARING :;~-',f.:~/l-t~~ ---- ----J FORMING ROLL FARNMAM , A R, N 12060-D COMPANY u M a ER MANUFACTURl'NG ~ew;,,J,IN, PARAGON RESEARCH, INC. VJ" FARNHAM RO.L L DRI VE ASSEM'8 LY 00~ C ' \ ~ ~ -----~f 1 ~ r=t}::-'Jc.~- __t--=-JL - tr - ,+--- - i WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY. THE DRAWING NUMBER. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. :,.----- - - - - - - - ---} 7/ i !.J 1, 11 1( _______ _ ' ill I \ \ I SPUR GEAR-A !l-(~ ;± \ 1 I SHAFT I, DRUM SHOULDER BOLT HAND INDICATOR SCALE FORMING ROLL P A RT N U M B E R 11722-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. /,o4 .2>~~ FARNHAM INDICATOR ASSEMBLY ill~ DISC NOTE-:!2!.. TO SCALE J7fI HUB NOTE - NUT SCALE BRACKET-B WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. POINTER TO SCALE FORMING ROLL P A R r N u M a E R 11723-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,, .2>~k, FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REfSAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. . NOTE - NOT WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER SHAFT-A ROLLER ROLLER SHAFT- A LOWER ROLL ROLLER BRACKET - B WASHER-I WASHER-A· ROLL BEARING-a FORMING ROLL , A R, N uMI ER 12441-B .FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. Jo,,. ..2>~~ FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER 9'OLL ROLL BEARING-A Li---- REVERSING SWITCH DRUM SWITCH +,++ +• ++ +• ++ +• ++ +•++ +• ++ ' z 2 I ' I 7 9 " Z 2 I •• ++ • +++ 4- •• G ++ •+++ t-t-++ • +++ 2 8 10 IZ DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RESEARCH, INC. for FARNHAM MANUFACTURING PAR, COMPANY Nu M a ER 7929-A LI LZ L3 ,--:--=--~1 #2 UP I 1 1 I ~- I I TZ -IJ~- rd' -='-~ 73 - I - f --1-• '""' • I I• I QO Ij #z. loowN CI ) C4a A C3 L----~ J SUL. 705 REYERS/NG SWITCH MASTER STATION I I Ld--~ #2 STATION I I l:---ob- I r...J l_': _ _ ODWI/ /IP BUt.365 DRUM SWITCH MOTOR CONNECTIONS SPEED I 1..1 1..2 1..3 LOW I Tl 72 I Tl/ I 75 r,2 HIG-H I n5 CYllNDERS: X-48394 -3/8" X - 31!J02 - Y2 "L WIRING DIAGRAM FARNHAM FORMING ROLL .2>~Ju, PARAGON RESEARCH, INC. '°'1, FARNHAM MANUFACTURING COMPANY p A R' N u M 8 • R 13239-C I" 1.. 4 GROUPE H-4,...._---.M = I" '" i .J GROUP B GROUP C GROUP F GROUP A 11 11 P I N 5 FARNHAM 13223-A COMPANY PART NUMBER MANUFACTURING PARAGON RESEARCH, INC.for Designed by FARNHAM FORMING ROLL 5 H E A R V GROOVE WITH ROUND POINT GIVES A CLEAN BREAK THAT MAKES THE BROKEN PIN EASY TO REMOVE ... MATL.- DRILL ROD 1015 EXXX .-------2-~~·~· =1. 2015 EXXX "lClf "'"' =an,111 o ........ -"'lflN ~"' CENTERS • I I. -rr TWO SPEED DRIVE MOTOR S H.P. AND I~ H.P. SINGLE VOLTAGE ONLY ,n OI _,co 0 z -CD ::c en •- -a. Oa, :· ! c., i,n 0 REMOVAi I I0'-o" I2'-o" Is'-o" 20'-o" WORK LENGTH -I I _.I I 10,130 109550 11.180 12.23 0 SHIPPING WEIGHT FORMING ROLL P A RT N U M B E R 12537-8 FARNHAM MANUFACTURING COMPANY .2>~/u, PARAGON RESEARCH, INC. lfv,, FARNHAM IN.STALLATION PLAN 10I0-EXX I2I0-EXX I5I0-EX 20I0-EX MODEL SIZE TWO-TWO SPEED SCREW DOWN MOTORS - S H.P. AND : H.P. SINGLE VOLTAGE ONLY WORK LENGTH WORK SPACE SIX- 4s" BOLTS CAN BE USED TO HOLD MACHINE DOWN ------------ LEAVE CONVENIENT SPACE IN FRONT AND BACK OF MACHINE FOR INSERTING WORK 1 - 4 - - - - - ~ - - - - - W O R K LENGTH-PLUS 6 - I O " - - - - - - - - - - - - ~ APP. 1 WORK LENGTH WORK LENGTH-PLUS 27" NO DISCONNECT SWITCH FURNISHED MAKE ELECTRIC POWER CONNETION INSIDE OF DOC\ft 49" ~ er GSI" ·I· •T I I ~+.. BOLT CENTERS BOLT GROUP D OPEN END PEDESTAL MOTOR-A MOTOR-A PEDESTAL COVER DRIVE END PEDESTAL NAME PLATE SEE ROLL DRIVE ASS'Y. - 12054-B WOOD ROLLER SCREW-B SUPPORT BAR-B SEE HORIZONTAL ROLL ADJUSTMENT- 12680- A 0 WORK REST 0 FRAME CHAIN-B SEE SHEAR PIN HUB ASS'Y.12679-A GUARD FORMING ROLL ASSEMBLY FARNHAM FORMING ROLL Jl,~k, PARAGON RESEARCH, INC. Jo,,. FARNHAM MANUFACTURING p A R , N u M a COMPANY E 1 12678-D WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART• THIS DRAWING NUMBER,AND THE SERIAL NUMBI.R OF THE MACHINE. NOTE- NOT TO SCALE ___ J __ : --r- ----1 UN IV£RSAL JOINT-A -T___ I. t~ j FORMING ROLL P A RT N U M B ER 12054-8 FARNHAM MANUFACTURING COMPANY ~~k, PARAGON RESEARCH, INC. lfv,, FARNHAM ROLL DRIVE ASSEMBLY :~ I~ ___ =. fill' ~ f ___3 UNIVERSAL JOINT-a SHOULDER BOLT 0 , :sPUR I :GEAR I I I I 11 I ' '( SHAFT-A ~ 'ss ~ SPUR GEAR-A BRACKET I ,__ - ' ,,., ~ ~,l I j I i I l ::' IJ 1' j 1=-- - __ _I I ' '""• !i': I '-;- : , , I :: '-4--~ I i' ; : jl :: -- I I: I I= __ : _ .... : HUB-B I I o: ~=--=-=~-=--=---=---=-=-== I I :VSHAFT-B : /·--~-=-~-1'-=-t~BUSHING ''V / ' I ' / / 11 / •NDICATOR SCALE FARNHAM PART NUMBER MANUFACTURING 12687-8 COMPANY PARAGON RESEARCH. INC. for Oesig11ed hJ' FARNHAM FORMING ROLL INDICATOR ASSEMBLY - - - _J I I I : , HAND WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. I 0 / f f i '! ,~ - - - - - -, - - ~I - 7t-I -:-I -1-:I -I I HUB-A --- -- I : ,I 1 I : 1--1- : : t' : I : : 1I NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. SPROCKET NUT SCALE BRACKET-a NOTE- WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. POINTER TO SCALE FORMING ROLL P A R T N U M B E R 11723-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,. ~~½ FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- NOT WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE, NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER SHAFT-A ROLLER ROLLER SHAFT- A BRACKET-A LOWER ROLL ROLLER BRACKET-& WASHER-& WASHER-A· ROLL BEARING-a FORMING ROtL P A Rt N uMa E R 12441-B FARNHAM MANUFACTURING COMPANY .2>~fut, PARAGON RESEARCH, INC. /I"' FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER ~OLL ROLL BEARING-A Lz---- REVERSING SWITCH DRUM SWITCH ' z 2 I Z 2 I +,++ ' +• ++ +• ++ +• ++ •+++ ' +•+-+ +• +-t • t++ • +++ •• ++ 7 9 II t-t-++ • +++ 2 4 s 8 10 IZ DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RE.SEARCH, INC. for FARNHAM MANUFACTURING COMPANY PART NUMBER 7929-A LI I I I I. IL _ _ _ _ LZ L3 .___---++--, C4 BUL. 705 HEIIERSING sw,rcH MASTER STATION But.365 DRUM SWITCH MOTOR CONNECTIONS SPEED I.I /.2 L3 LOW Tl T2 T3 HIGH Tl/ T/2 Tl:5 CYI.INOERS: X-483~4 -3/8" X-37902-Y2"L WIRING DIAGRAM FARNHAM FORMING ROLL ~~tu, PARAGON RESEARCH, INC. '°'1, FARNHAM MANUFACTURING COMPANY p A RT N uM 8 ER 13239-C LI TWO SPEED SEP. WINDING MOTE>R L2 L3 z SCREW DOWN MOTORS a. => ~ 0 a.. > IIJ --c-~---_-F-=-~-~=LL-1 1 0 I- a:: en i-~-_-J·L+:::;--FF_t_=_=_E_~-=--:JH-~-I I I SYNOPSIS SPEED LI LOW Tl HIGH TII OF M010R L2 L3 T2 T3 Tl2 Tl3 CONN OPEN Tll 1213 Tl 2 3 I I ~____,,___~ ~ - - - ~ I II_______________________ JI L ___________________ JI PUSH BUTTON STATION ALLEN-BRADLEY CONTROLS Y-12047 WIRING FARNHAM DIAGRAM FORMING ROLL .2>~½ PARAGON RESEARCH, INC. 1,M FARNHAM MANUFACTURING COMPANY P A R T N uMa E R 8556-C HUB SHEAR PIN PIN HUB FARNHAM PART 12679-A COMPANY NUMBER MANUFACTURING PARAGON RESEARCH, INC. for Designed by FARNHAM FORMING ROLL SHEAR HUB AND SPROCKET MUST BE ORDERED AS A UNIT. CANNOT BE REPLACED SEPARATELY. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE. MACHINE. '-r ✓ -,- WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ', / FLANGE-A CLUTCH FIBRE fDfC:<<<<11 > > '1> > • 1,,, FORMING ROLL , A R , N uMaeR 12686-B FARNHAM MANUFACTURING COMPANY ~~k, PARAGON RESEARCH, INC. lfv,, FARNHAM SLIP CLUTCH ASSEMBLY FLANGE-B PLATE SPRING 3" 28 GROUPE GROUP B GROUP C 2~ r - ..,.,_ 1/~' :,.r-_____ GROUP F GROUP A • I U\ II) COr,,. ~ •. 'If: -~ - -~...., tl'tft 11 11 PINS FARNHAM PART NUM COMPANY a ER 13223-A MANUFACTURING PARAGON RESEARCH, INC. for Designed by FARNHAM FOR"'ING ROLL SHEAR V GROOVE WITH ROUND POINT GIVES A CLEAN BREAK THAT MAKES THE BROKEN PIN EASY TO REMOVE ... MATL.- DRILL ROD 1015 EXXX 2015 EXXX J N ' • • ,-,. ic,. Ld ~ MAXIMUM WORK LENGTH- 1O'-O" ~ ~ - - - - - - - - 1 21-6"·--------.l-.. CENTERS WORK REMOVAL SPACE • EIGHT- 11" BOLTS CAN BE USED TO HOLD MACHINE DOWN JACKING SCREWS SHOULD BEAR ON STEEL PLATES IN FLOOR - ( FOR REDUCING BASE DEFLECTION WHEN ROLLING HEAVY PLATES) BACK OF MACHINE FOR INSERTING WORK-- LEAVE CONVENIENT SPACE IN FRONT AND TWO SPEED DRIVE MOTORS 3 H.P. AND I~ H.P. SINGLE VOLTAGE ONLY FARNHAM 11 FORMING ROLL , A R r N uMe E R 12713-B FARNHAM MANUFACTURING COMPANY .2>~k, PARAGON RESEARCH, INC. l,tv,, FARNHAM INSTALLATION- PLAN SCREW DOWN MOTORS ARE REMOVED FOR SHIPPING- 9'-4" OVERALL HEIGHT OF MACHINE WHEN CRATED. MODEL SIZE - 1015-EX XX SHIPPING WEIGHT-19,070 TWO-TWO SPEED SCREW DOWN MOTORSH.P. AND: H.P. SINGLE VOLTAGE ONLY 10'-O" -=r---------------7 nTY6 ----- ----- ~ ..,~ I =t:: I I * I l ______________ J I. I BOLT CENTERS BOLT 2 / I 3~~ BOLT CENTERS 20"- 8I " - - - - - - - - - - - - - - - CENTERS 0 0 II z! H.P. 111 WOR~~EMOYAL SPACE---: I I • •I • I -:..e SCREW DOWN MOTORS ARE REMOVED FOR SHIPPING - 9"- 6 11 OVERALL HEIGHT OF MACHINE WHEN CRATED. MODEL SIZE - 2015 EXXX SHIPPING WEIGHT-31 1 300 I TWO- SCREW DOWN MOTORS - I~ H.P. WORK LENGTH • I FORMING ROLL , A R , N uM a I R 12698-B FARNHAM MANUFACTURING COMPANY .2>~&, PARAGON RESEARCH, INC. /p,i FARNHAM r-----------------------1 INSTALLATION PLAN .I. 11/i --i--- FOUR- 14I" BOLTS CAN BE USED TO HOLD MACHINE DOWN _____ j _______ _j\_ _____ - - ___ _J \_JACKING SCREWS SHOULD BEAR ON STEEL PLATES IN FLOOR (FOR REDUCING BASE DEFLECTION WHEN ROLLING HEAVY PLATES) LEAVE CONVENIENT SPAC~ IN FRONT AND BACK OF MACHINE FOR INSERTING WORK. TWO SPEED DRIVE MOTOR- 5 H.P. AND SINGLE. VOLTAGE ONLY I I n• ----------------------:11--i ~a", ! 0 I 0 --------------1~..- 11 WORK LENGTH-2oi..0 FARN1HAM II MAXIMUM 1 - 4 - - - - - - ~ - - - - - - - - - - - - 0 V E R A L L LENGTH- 28' -10" +. ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - T~,,=t-t-.-.:=-+-==--=---'!l! BOLT GROUP E INDICATOR SEE SCREW DOWN ASSEMBLY PEDESTAL-A PEDESTAL-& ROD PIVOT SEE ROLL DRIVE~ ASSEMBLY SEE HORIZONTAL ROLL AJUSTMENT ASSEMBLY NAME PLATE FINGER 'PULLEY GUARD SPROCKET LEG ROLL NOTE - WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER ,AND Tt£ SERIAL NUMBER OF THE MACHINE. FORMING ROLL ASSEMBLY FARNHAM FORMING ROLL ~~IN, PARAGON RESEARCH, INC. jo,,. FARNHAM MANUFACTURING , A R T " u M • E• COMPANY 12355-D LEVER PIVOT SCR BRACKET CONTROL CORD t+ BLOCK CLAMP SIDE OF FORMING WALL FORMING ROLL P A RT N UM B E R 12059-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. l,tv,. ~~~ FARNHAM REVERSING LEVER ASSEMBLY WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. PIN-D PEDESTAL SCREW NUT CHAIN-A NOTE - BEARING-A CHAIN-A GUARD-A lli TO SCALE NOTE-WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SPACER HAND WHEEL-B SEE INDICATOR DIAL ASSEMBLY SEE INDICATOR DIAL . ASSEMBLY FORMING ROLL P A R, N u M a E R 12126-C FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,. -2>~½ FARNHAM SCREW DOWN ASSEMBLY ( : , ~ , WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR Ai\RTS GIVE THE NAME OF THE. PART THIS DRAWING NUMBER. AND THE SERIAL NUMBER OF THE MACHINE. I l ~ -------- I~ DRIVE SHAFT-& - DR IVE SHAFT - A FORMING ROLL P A RT N U M B ER 12364-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. /,a4 .2>~½ FARNHAM ROLL DRIVE ASSEMBLY '----------"-COLLAR-C ,-------~-coLLAR-B \ ~"' ,./ I ..... I - ' 1/ I ' 1 I : I ! I I i I \ tt--~----~-----J---+i ~ - _ ___,/ ~ I ) ~~I ;y, ...-'- _lli TO SCALE WHEN COMPLETE ASSEMBLY IS REQUIRED,IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL N~MBER OF THE MACHINE. NOTE- \~, I ~I I( /:;t~\ )'') (\ \ \ I // I+/✓~~ i-------=---- -----------7 FORMING ROLL P A R t N u M a I R 12121-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. !,a,,, .2>~~ FARNHAM VERTICAL INDICATOR GEAR-A SLEEVE DRUM-B -SHAFT-A DRUM-A GEAR PLATE SCREW NUT SCALE BRACKET-B NOTE- WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. 0 POINTER TO SCALE FORMING ROLL P A R T N U M B E R 11723-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. /,tu, :1,~½ FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE - NOT WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER ROLLER SHAFT- A LOWER ROLL ROLLER BRACKET-a WASHER-a ROLL BEARING-a FORMING ROuL P A RT N U M BER 12441-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,, ~~½ FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER ~OLL ROLL BEARING-A REVERSING SWITCH DRUM SWITCH I 2 2 I +,++ ' •• ++ +• ++ • +++ +• ++ •• ++ +• ++ 7\ •+++ t-t-++ +•++ +• ++ " • +++ ' z 2 ' 9 2 4- G 8 10 12 DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RESEARCH, INC. for FARNHAM MANUFACTURING COMPANY PART NUMBER 7929-A - - - · 1-J GROUPE lvi i --' GROUP B GROUP C GROUP F GROUP A I - ltl II) -~ COr,,. -~..., 0\ "'iJ\ ,if: ~ 11 1015 EXXX ----•----':YS-......L.-- P I N S FARNHAM 13223-A COMPANY PART NUMBER MANUFACTURING PARAGON RESEARCH, INC. for Designed by FARNHAM FOR~ING ROLL SH E A R V GROOVE WITH ROUND POINT GIVES A CLEAN BREAK THAT MAKES THE BROKEN PIN EASY TO REMOVE ... 11 i _ f •--~-- - 11:7 4 21:~ i015 EXXX 181 :,:1.--3• . I ~ I ' - - - - - ~M 1,.- MATL.- DRILL ROD IC 3l~ •. ," TWO SPEED DRIVE MOTOR H.P. AND • H.P. SINGLE VOLTAGE ONLY i I I ~ 1 n I ':::r:r:"I WORK en Q -·co 2 0 z co eni I Q. ~! C, en ; LEAVE CONVENIENT SPACE IN FRONT AND BACK OF MACHINE FOR INSERTING WORK .I~ I I I I I I s'-o" 7'-o" WORK LENGTH I 2,220 2,300 SHIPPINGWEIGHT • FORMING ROLL , A R, N uM aER 12544-B FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. l,o,i ..2>~4 FARNHAM INSTALLATION PLAN 638 738 MODEL SIZE WORK LENGTH - - - - - _____ _j REMOVAL SPACE FOUR-r BOLTS CAN BE USED TO HOLD MACHINE DOWN ±..±.J __ , - - - - - - 11-~t :K'i --------18" =============== FARNHAM - - - - - - - - - W O R K LENGTH 1~,, -+ pr=c;: 1-4---+----------WOR K LENGTH-PLUS 4 1-0 11 APP. NO DISCONNECT SWITCH FURNISHED -MAKE ELECTRIC POWER CONNECTION IN JUNCTION BOX. I ~ CENTERS - - - - - - - - - - W O R K LENGTH-PLUS 2211' - - - - - - - - - - - - - - - - , - BOLT GROUP F SEE FEED DRIVE ASSEMBLY 12088-8 SEE SUPPORT BRACKETS ASSEMBLY 12441-B SEE MANUEL SCREW DOWN ASSEMBLY-12582-8 SCREW-B HANDWHEEL-A ROLL-A CAD BOLT BRACKET SEE HORIZONTAL ROLL ADJUSTMENT ASSEMBLY-11723-B OPEN PEDESTAL SHEAR PIN SHEAR PIN HUB FRAME CHAIN SWITCH TIE SWITCH-A SWITCH-a PULLEY GUARO SEE REVERSING LEVER ASSEMBLY 120119-8 SPROCKET LEG NUT CENTER SUPPORT TIE ROD NOTE.;_ WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE - NOT TO SCALE FORMING ROLL ASSEMBLY FARNHAM FORMING ROLL ~~k, PARAGON RESEARCH, INC. FARNHAM MANUFACTURING PART fP'- COMPANY NUMBER 12453-D BRACKET CONTROL CORD t+ BLOCK CLAMP SIDE OF FORMING WALL FORMING ROLL P A R T N UM I E R 12059-8 FARNHAM MANUFACTURING COMPANY ~~k, PARAGON RESEARCH, INC. t,o,,, FARNHAM REVERSING LEVER ASSEMBLY WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. DIAL SEE FEED DRIVE ASS'Y. BEARING -A PEDESTAL ---'"'-'-"'"----- BEARING• & ~-+++-----COLLAR - - - - - SPRING ROD SPRING BEAM BEAM SCALE ROLL ROLL SUPPORT BAR LOWER ROLL BEARING-& NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. SCREW DOWN ASSEMBLY FARNHAM FORMING ROLL .2>~½ PARAGON RESEARCH, INC. /o4 FARNHAM MANUFACTURING COMPANY P A R , N uMa E R 12392-B SPUR GEAR-a WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. NOTE- WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. SHAFT-a SHAFT-A WASHER-a SPUR GEAR-A ';Ju u.111 tv u .-.-__ .::;===:r---u:: ?-- NOTE-..!!Q!. TO SCALE FORMING ROLL PA.RT NUMBER 11721-B FARNHAM MANUFACTURING COMPANY .2'>~/u, PARAGON RESEARCH, INC. lfv,. FARNHAM ROLL DRIVE ASSEMBLY UNIVERSAL JOINT-a --'t:::±:::: ____L _ _ _ _---i---=~~«z:z:zl==l""""" UNIVERSAL JOINT-A l-_ COLLAR-a I , I ~ NUT SCALE BRACKET-B NOTE- WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER. POINTER TO SCALE FORMING ROLL P A R r N u M a E R 11723-B FARNHAM MANUFACTURING COMPANY ~~k, PARAGON RESEARCH, INC. ta,,, FARNHAM HORIZONTAL ROLL ADJUSTMENT HALF NUTS NOTE - WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE - NOT WHEN COMPLETE ASSEMBLY IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE- WHEN ORDERING REPAIR PARTS, GIVE THE NAME OF THE PART, THIS DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. ROLLER SHAFT-A ROLLER ROLLER SHAFT- A ROLLER BRACKET - B LOWER ROLL ROLL BEARING-& FORMING ROtL P A RT N U M B ER 12441-8 FARNHAM MANUFACTURING COMPANY PARAGON RESEARCH, INC. lfv,. .2>~~ FARNHAM SUPPORT BRACKETS ROLL SUPPORT BAR UPPER ~OLL ROLL BEARING-A Lz---- REVERSING SWITCH DRUM SWITCH +,++ +• ++ +• ++ +• ++ ' z 2 I ' +•+-+ +• ++ I 7 9 2 2 I • t+t • +++ •• ++ G • 8 +++ t-~++ " • +++ 2 4 JO IZ DRIVE MOTOR DRIVE MOTOR FARNHAM FORMING ROLL Designed by PARAGON RE.SEARCH, INC. for FARNHAM MANUFACTURING COMPANY PART NUMBER 7929-A NOTE- NOT TO SCALE GEAR HOUSING WORM SHAFT FINGER COVER CLOCKWISE DIAL (COUNTERCLOCKW~E AT FAR END) WORM GEAR FARNHAM , A R1 NuM COMPANY a E R 12068-B MANUFACTURING PARAGON RESEARCH, INC. for Designed h_>• FARNHAM FORMING ROLL FEED DRIVE ASSEMBLY NOTE- WHEN COMPLETE ASSEMBLY. IS REQUIRED, IT CAN BE ORDERED BY THE DRAWING NUMBER, AND THE SERIAL NUMBER OF THE MACHINE. NOTE-WHEN ORDERING REPAIR PARTS GIVE THE NAME OF THE PART, THIS DRAWING NUMBER,AND THE SERIAL NUMBER OF THE MACHINE. i N =! CENTERS TWO SPEED DRIVE MOTOR SINGLE VOLTAGE ONLY l LEAVE CONVENIENT SPACE IN FRONT AND BACK OF MACHINE FOR INSERTING WORK 3,020 810-X 610-X I• H.P. AND ,H.P. AND 3,095 3,395 5,000 3,095 4,600 4,010 3,700 3,395 FARNHAM PA.Rt 12548-B COMPANY Nu M a ER MANUFACTURING PARAGON RESEARCH, INC. for Designed _by FARNHAM FORMING ROLL INSTALLATION PLAN 6 -1 1 8 -1" 11 H.P. AND 1 H.P. fAND 15'-o" 18'-o" 1510 1810 H.P. H.P. iAND liAND 1010 12'-o" H.P. H.P. 1210 JAND JAND 8 -1 1d-o" 11 11 810 1 6 -1 1 4,550 610 3,925 ! AND4 H.P. 12'-o" 15'-o" 3,600 2ANDi H.P. 2AND4H.P. 10'-o" 3,320 1258 1558 ~ AND4H.P. ~ AND!H.P. 1058 11 8 -1 1 s'-1" WORK TWO ,-PEED SHIPPING WEIGHT MO OR LENGTH .1 J 858 658 MODEL SIZE WORK LENGTH WORK REMOVAL SPACE -----------·---------7 I. --------->,---WORK LENGTH-PLUS 4'-2. '·=--'- - - - - - - - ~ APP. NO DISCONNECT SWITCH FURNISHEDMAKE ELECTRIC POWER CONNECTION IN JUNCTION BOX. ---------WORK LENGTH-------~ ~ - - - - - - W O R K LENGTH-PLUS 25" - - - - - - ~ " " ' ! BOLT 3" FOUR - 4 BOLTS CAN BE USED TO HOLD MACHINE DOWN