1 Chapter 9 MASS TRANSFER 9.1 Introduction 2 9.1.2 Convective Mass Transfer: This phenomenon occurs at a macroscopic level where bulk of mass transfer takes place due to difference in We have been dealing with Heat Transfer that occurs whenever there is a temperature difference in a medium. But, if there exists a difference in the concentration or density of some chemical species in a mixture, there is a natural tendency for mass to be transferred, minimizing the concentration difference within the mixture. Therefore, mass transfer is defined as mass in transient as a result of species concentration difference in a mixture. The phenomenon of heat and mass transfer are quite analogous to each other and may be differentiated as follows: S. No. 1. 2. 3. 4. Heat Transfer Temperature gradient constitutes the driving force Rate depends on the driving force and thermal resistance. Takes place from higher temperature to lower temperature. Ceases when temperature gradient or temperature difference reduces to zero. Mass Transfer Concentration gradient in a mixture provides the driving force Rate depends on the driving force and diffusion resistance. From higher concentration to lower concentration. Ceases when concentration gradient or concentration difference reduces to zero. concentration. Mass transfer requires the presence of two regions at different chemical compositions in which there is movement of species from higher concentration region to lower concentration region. Convective mass transfer is analogous to convective heat transfer. However, the bulk fluid motion from one location to the other in case of fluid flow and convective heat transfer, are due to pressure difference and temperature difference, respectively. Due to concentration difference, a thin film of concentration boundary layer gets formed, like that of the thermal boundary layer, adjacent to a surface where concentration gradient exists. As in convective heat transfer, the flow of fluid during mass transfer may be laminar or turbulent, over a flat surface (external flow) or inside pipes or ducts (internal flow), free or forced, single or multiphase. 9.2 Fick’s law of diffusion To explain the mass diffusion process, let us consider the system, shown in Figs. 9.1(a) and 9.1(b). Here a thin partition separates the two gases A and B. When the partition is removed, the two gases diffuse into each other, until Mass transfer can be broadly classified as: equilibrium is established and concentration of the gases become uniform throughout the box. The diffusion rate of 9.1.1 mass from the region at high concentration to the region at low concentration is given by Fick’s law which states Diffusion Mass transfer: This takes place at a microscopic level as a result of diffusion from regions of high concentration to regions of low that the mass flux of a constituent, per unit area, is proportional to the concentration gradient. Mathematically it is concentration. This type is governed by Fick’s law of Mass diffusion and is analogous to Fourier’s law of Heat expressed as: . Conduction. Mass diffusion due to concentration gradient is known as ordinary diffusion. Mass diffusion occurring due to temperature gradient in the system is called thermal diffusion. Similarly pressure gradient in the system may Thus, C md,A DAB A A x (9.1) An expression similar to equation (9.1) can also be written for the diffusion of constituent B, . C m d,B D BA B A x result in pressure diffusion. However, the thermal and pressure diffusions are usually negligible. But, in centrifuges, the pressure gradient generated by the centrifugal effect is used to separate liquid solutions and gaseous isotopes. If (9.2) . from the mixture, it is called forced diffusion. In case, the voids (pores) of a porous material like silica gel are Gas A m d,A . Gas B m d,B smaller than the mean free path of the gas molecules, the molecular collisions may be negligible and the free molecule flow may be initiated, then it is known as Knudsen diffusion. And if the size of the gas molecules is close to the void-size, then the absorbed molecules move along the walls of the void. This is known as surface diffusion. The particles whose diameter is under 0.1 µm, as of mist or soot, act like large molecules then their diffusion due to Concentration electric or magnetic forced field is applied externally to separate the electrically charged or magnetized molecules Imaginary plane CA . m d,A A CB . m d,B A concentration gradient is known as Brownian motion. However, particles whose diameter is greater than 1 µm, are Partition of thin membrane not affected by diffusion as their motion is governed by Newton’s law. Mass diffusion may also take place in Fig. 9.1(a) Diffusion of gas A into gas B turbulent flow systems where accelerated diffusion rates will occur as a result of the rapid eddy mixing process. This x Fig. 9.1(b) Concentration profile and flow direction of gases A and B is quite similar to the mixing process that increases the heat transfer and viscous action in the turbulent flow. Similarly, concentration gradient can give rise to a temperature gradient and a consequent heat transfer. These two effects are termed as coupled phenomena and may be treated by the methods of irreversible thermodynamics. Where, DAB and DBA are the proportionality constants known as diffusion coefficients from A towards B, and B towards A respectively in m2/s. This is the measure of how fast a species diffuses into the medium. . . m d,A and m d,B = mass fluxes per unit time in kg/s 3 4 CA and CB = mass concentration of component A and B per unit volume in kg/m3. The concentration gradient The net heat flux at any isotherm will be, C x is negative since the concentration decreases in the flow direction. Referring to the Figs. 9.1(a) and 9.1(b), let us understand the physical mechanism of diffusion of gas A into the gas B through the imaginary plane shown by the dashed line. The concentration of component A is greater on the left side of the imaginary plane than on the right side. The higher concentration means that there are more molecules per unit volume in that region. If the system is a gas or a liquid, the molecules move about in random fashion, and higher the concentration, the more molecules will cross a given plane per unit time. Thus, on the average, more molecules are moving from left to right across the plane than in the opposite direction. This results in a net mass transfer from the region of high concentration to the region of low concentration. Also, the fact that the molecules collide with each other, influences the diffusion process strongly. Thus in a mixture of gases, there is a decided difference between the collision of like molecules and the collision of unlike molecules. That is, the collision q q q q A A x A y A z (9.3) Where q x , q y , q z are given by Fourier’s law of heat conduction as: q x kA x T T T , q y kA y and q z kA z y x Z And the net mass flux at any constant concentration line is, . . md,A md,A A A . . md,A A x . md,A A y . z (9.4) . C m d,A C A ; md,A m C Where, d,A D D A D A ; A x between two like molecules will not appreciably alter the basic molecular movement, because the two molecules are x A y y A z Z identical and it does not make any difference whether one or the other of the two molecules crosses a certain plane. It can be seen that Fourier’s law of heat conduction given by equation (9.3) is quite similar to Fick’s law of Mass The collision of two unlike molecules, say molecules A and B, might result in molecule B crossing some particular Diffusion. plane instead of molecule A. This can be understood by considering two teams playing football. If one or two Diffusion Mass transfer is also analogous to Newton’s law of viscosity and Ohm’s law of electrical conductance. players of team A take the ball, the ball will go towards the opposite team B, that is, only in one direction. But, if Newton’s law of viscosity for shear stress between fluid layers is, the ball is stopped or kicked by a player of the team B, the ball may go in any direction, not essentially towards the team A. The molecules would, in general, have different masses; thus the mass transfer would be influenced by the u y (9.5) collision. Using the kinetic theory of gases it is possible to predict analytically the diffusion rates for some systems The transport of energy is given by the heat conduction equation, while the viscous shear equation describes the by taking into account the collision mechanism and molecular weights of the constituent gases. In gases the transport of momentum across fluid layers, and the diffusion law gives the transport of mass. diffusion rates are clearly dependent on the molecular speed, and consequently on temperature since the temperature 9.2.2 Fick’s law for perfect gases (low pressure gases) indicate the average molecular speed. The diffusion process described through the Figs. 9.1(a) and 9.1(b), is basically occurring in two ways. While the 9.2.1 Analogy between conduction heat transfer and diffusion mass transfer gas A is diffusing into gas B, at the same time the gas B is diffusing in gas A. In using Fick’s law, one may consider It is known that the diffusion mass transfer is analogous to Fourier’s law of heat conduction. Let us examine their mass flux per unit area and mass concentration as it is in the equations (9.1) and (9.2) or these equations may be similarity through the Figs. (9.2 and 9.3). Figure (9.2) shows heat transfer rates on a constant temperature line which expressed in terms of molar concentration and fluxes. There is no general rule to say which type of expression will are quite similar to the mass transfer rates on a constant concentration line, shown in the Fig. (9.3). be most convenient. The problem under consideration will itself determine which one should be used. For gases, q A y . m d,A A y e) lin Fig. 9.2 Heat flux on an Isotherm e nt in ta n l ns tio Co ntra e nc q A x Co nt e rm tur he ra ot pe Is Tem sta on (C q A z Fick’s law may be expressed conveniently in terms of partial pressures by making use of the perfect gas equation of . m d,A A z . m d,A A x state. However, they will be valid only for gases at low pressures or at a state where the perfect gas equation of state applies. The perfect gas equation is generally expressed as: p RT or pV mRT 2 mR o T NR o T M (9.6) 3 Where, p is pressure in N/m , ρ is density in kg/m , R is Gas constant in J/kgK, Ro is Universal Gas constant (=8315 J/kmol K), M is molecular weight in kg/kmol, T is temperature in Kelvin, V is volume in m3, m is mass in kg, N Fig. 9.3 Mass flux on a constant concentration line =m/M is number of moles in kmol. The gas constant R for a particular gas may be expressed in terms of the universal gas constant Ro and the molecular weight of the gas as: R Ro . M 5 6 Here, density (ρ) represents the mass concentration used in Fick’s law. In case, the concentration (C) is used on the MA and MB : Molecular weights of constituents A and B. molar basis, then its unit will be kmol/m3. In such a case, the density will be ρ=CM, where M is the molecular Equation (9.10) offers a convenient expression for calculating the diffusion coefficient for various compounds and weight. mixtures. However, the experimental values of the diffusion coefficient if available should be preferred. Molecular Since Fick’s law uses concentration equivalent to the density, having the unit kg/ m3, for convenience C= ρ has been volume and molecular Weight of some constituents are listed in Table 9.1. used throughout the text. And, if necessary, the concentration given in kmol/m3 may be converted to kg/m3 by multiplying with the molecular weight of the constituent, being used. Using, Table 9.1: Molecular volume and molecular Weight of some constituents Gas p , p p M p p M C A A A A A (for species A) and C B B B B B (for species B) R AT R oT RT R BT R oT (9.7) Consequently, Fick’s law of diffusion (equation 9.1) for component A into component B, if isothermal diffusion is considered, can be written as: Air Oxygen Hydrogen Sulphur Phosphorus Iodine Molecular Volume 29.9 7.4 14.3 25.6 27 37 Molecular Weight 28.9 32.0 2.0 256.5 123.89 253.81 Gas Nitrogen Carbon dioxide Water Ammonia Fluorine Bromine Molecular Volume 15.6 34 18.8 25.8 8.7 27.0 Molecular Weight 28 44.0 18.0 17.0 37.99 159.81 . C M dp A m d,A D AB A D AB A A x R o T dx (9.8) Diffusion in liquids and solids Fick’s law of diffusion can be used for problems involving liquid and solid diffusion. There may be diffusion of Similarly for the diffusion of component B into component A under isothermal condition equation (5.2) becomes: liquid into gas or air. Drying of clothes, timber, soil are examples where water diffuses into the air. Diffusion of . perfume, petrol, diesel, etc. are other examples of liquid to gas diffusion. Disappearing of dry ice placed in the M dp B m d,B D BA B A R o T dx (9.9) atmosphere represent solid to gas diffusion while salt and sugar dissolving in water or milk are solid to liquid diffusion. Similarly, diffusion of carbon into iron during case-hardening, doping of semiconductors for transistors and migration of doped molecules in semiconductors are examples of solid to solid diffusion. For a binary mixture of two species A and B, by definition, we have: . m mA mB ; C CA CB ; A B ; N N A N B where, N= m /M=Number of moles passing a plane (kmol/s) Diffusion in solids is complex because of the strong influence of the molecular force fields on the process. For these systems Fick’s law of equation (9.1) is often used, along with experimentally determined diffusion coefficient, For gases at low pressures, Dalton’s law of partial pressure gives: p p A p B although this relation may not adequately describe the physical process. The numerical value of the diffusion Concentration or density can also be expressed in a non dimensional form in terms of mass fractions as: coefficients for liquids and solids is much smaller than for gases, primarily because of the larger molecular force m m V C A A p A N A Mass of species A wA A A Total Mass of the mixture m mV C p N fields, the increased number of collision and the consequent reduction in the freedom of movement of molecules. wB and m m V C B B p B N B Mass of species B B B ; V=volume in m 3 Total Mass of the mixture m mV C p N 9.3 General mass diffusion equation in a stationary Medium We can derive generalized form of the mass diffusion equation by the same procedure used for obtaining the heat 9.2.3 Diffusion coefficients Diffusion in gases Gilliland has proposed the following semi-empirical equation for estimating the diffusion coefficient in gases: D 0.04357 T 1 3 2 1 p VA VB 3 3 2 1 1 MA Mb Figure 9.4 shows mass transfer on each face of the element in the cartesian co-ordinate system. Let, RA = rate of increase of mass of species A due to chemical reaction per unit volume of the mixture, kg/s.m3 and mx, my and mz be diffusion mass flow rates in the three directions. The species generation (RA) is a volumetric phenomenon and such reactions that occur within the medium are called homogeneous reactions. This is analogous to the internal heat generation in case of the heat conduction. 2 D – diffusion coefficient, m /s However, in some cases the chemical reaction may occur at the surface due to contact between the medium and the T – Kelvin p – total system pressure in N/m (9.10) conduction equation. For this purpose, let us consider an element of sides dx, dy and dz having volume dv = dxdydz. 2 VA and VB : molecular volumes of constituents A and B as calculated from the atomic volumes surroundings. This type of species generation is called heterogeneous reaction and is analogous to the specified surface heat flux condition. 7 . m d,A y dy y the medium, the concentration of species A are maintained at the wall surfaces but vary within it along the flow . m d,A z RA m d,A z dz . z dx direction. Plane Surface . m d,A x dx dy . m d,A x 8 Referring to the [Fig. 9.5(a)] and applying Fick’s law of diffusion for the species A through the wall of thickness ∆x, after integration from x=x1 to x=x2, we have dz . m d,A y Mass diffusion of species A: . x x x C CA2 CA1 CA2 md,A DA A1 ; where R Mass diff 2 1 x R Mass diff . DA DA x Considering the generalized equation (9.13) for concentration variation during the diffusion mass transfer, the 1D Fig. 9.4 Mass diffusion rates on the faces of an element dxdydz in the cartisian co-ordinate system steady state concentration equation is, Making a mass flow rate balance on the element of sides dx, dy and dz, we have D AB C A C C A C A dxdz .dydz D AB dydz A D AB dydz dx D AB x x x x y C C A C A dxdy D AB dxdy C A D AB dxdz A D AB dxdz dy D AB y y y z z C A C A D AB dxdy dxdydz dz R A dxdydz z z t This will simplify to give, If DAB is constant, then C A C A D AB D AB x x y y 2CA x 2 2CA y 2 2CA z 2 C A C A D AB RA z t z R 1 C A A D AB D AB t R 1 C A or, C A A D AB D AB t 2 (9.16) 2CA 0. x 2 Twice integration of this equation, gives a non dimensional form of the concentration variation of species A in the (9.11) medium B as: C A C A1 x x1 (This is a linear variation along the plane surface) C A 2 C A1 x 2 x1 (9.17) Equations (9.16) and (9.17) are similar to the following 1D steady heat conduction equations for a plane wall obtained using Fourier’s law: . q (9.12) (9.13) kA T1 T2 x T1 T2 ; R Heat cond. where, R Heat cond. x kA and T T1 x x1 2T (a linear temperature variation) using 0 T2 T1 x 2 x1 x 2 The mass diffusion of species A (equation 9.16) can be represented by electrical circuit as shown in Fig. 9.5(b) . Equation (9.13) is analogous to the general heat conduction equation: 2 T q 1 T k t which is similar to the circuits for heat transfer and current flow. m Similarly we can derive mass diffusion equations for the cylindrical and the spherical co-ordinate systems. They will Species B be, CA1 For a cylindrical system R 1 C A 1 C A 2 C A 1 C A A r r r r r 2 D AB D AB t z 2 (9.14) Species A R Mass diff. CA 2 1D diffusion mass transfer CA . m d,A m CA1 Area A q q C. A2 m d,A T1 R Heat cond. T2 1D conduction heat transfer For a Spherical system CA CA R A 1 2 CA 1 1 1 CA r sin r 2 r r r 2 sin 2 2 r 2 sin D AB D AB t 2 I (9.15) 9. 3.1 One dimensional Steady Mass diffusion in a stationary medium Let us consider a stationary permeable body of certain thickness, area and density (Species B) that can be a liquid or solid through which there is mass diffusion of species A. Under steady mass diffusion, with no chemical reaction in x1 dx x x2 Fig. 9.5 (a) Mass diffusion of species A in a plane surface I V1 R Electrical V2 current (I) flow Fig.9.5(b) Electrical circuit for mass transfer, heat transfer and current flow 9 Cylindrical Surface Considering a cylindrical medium of species B and diffusion of species A into it as shown in Fig. 9.5(c), we can md,A C CA2 CA1 CA2 2lD A1 ; where R Mass diff r R Mass diff . ln o ri (9.18) But, when there is concentration gradient, there will be a simultaneous flow of species in the direction of decreasing (9.19) concentration at a diffusion velocity of vd. The average velocity of each species can then be determined as: vA v vd,A and vB v vd,B and the total mass flow rates will be, Similarly for a spherical shaped medium as the species B and diffusion of species A into it, shown in Fig. 9.5(d), the equations for mass diffusion and concentration variation can be written as: and gradient, there will be no molecular mass diffusion and the velocity of all species will be equal to the mass averaged velocity of the flow, that is , vA = vB = v. Spherical Surface md,A 4Dri ro (9.22) medium where mass transfer is by diffusion only, as discussed earlier. However, if there is no concentration r ln o ri 2lD 1 C A ln r r1 CA CA1 and (a lograthmic variation) r 0; r r r CA2 CA1 ln r2 r1 . v B v B C A v A C B v B m mA mB or v A v A B v B . Thus, v= A A w A vA w BvB A A A C Here, v is the mass averaged velocity of the flow. The mass averaged velocity v=0 will correspond to a stationary write the equations for mass diffusion and concentration variation as follows: . 10 CA1 CA2 ro ri C CA2 ; A1 R Mass diff . where R Mass diff r r o i (9.20) 4Dri ro mA A vA A A v vd,A A A vA A vd,A A mc,A md,A (9.23) mB B vBA B v vd,B A B vA B vd,BA mc,B md,B (9.24) . . . . . 1 2 C A 1 r1 1 r CA CA1 r 0; r 2 r r CA2 CA1 1 r1 1 r 2 (9.21) . . . . . Where, mc,A and mc,B are convective mass transfer rates and m d,A and m d,B are diffusion mass transfer rates for species A and B, respectively. Introducing Fick’s law of diffusion (equation 9.1), m d,A D AB A CA and m d,B D BA A CB x x . Species A Species B ln(ro / ri ) R Mass diff. 2lD C A1 CA1 CA 2 Fig.9.5(c) 1 D Mass diffusion in cylindrical medium . . the total mass flow rates become: m A mc,A D AB A CA or m A CA v D AB CA (for species A) x A x (9.26) . Concentration profile C A ro ri 4ri ro D ri Sp ec ies A ri Species B ro m d,A Concentration profile C A Sp ec ies A Species A . ro m d,A (9.25) . , l length . . CA 2 R Mass diff. Fig.9.5(d) 1 D Mass diffusion in a spherical medium 9. 3.2 One dimensional Steady Mass diffusion in a moving medium . . and m B mc,B D BA A CB or m B CB v D BA CB x A x Using the equation for total mass flowrate, m mA mB , A A A C C C C B (9.28) v Cv C A v D AB A C B v D BA B Cw A v D AB A Cw B v D BA x x x x which becomes: Cv Cv w A w B D AB Hence, D AB caused by some external force. In such cases the chemical species are transported both by diffusion and convection. Let us consider a mixture of two gases A and B moving at different velocities vA and vB in the x direction. Also let (9.27) and substituting the respective values from equations (9.26) and (9.27) we have Certain practical situations, like evaporation of water from river or lake under the influence of wind velocity or mixing of two fluids flowing through a channel, represent moving medium where bulk movement of the fluids are (for species B) . CA CB D BA x x CA CB D BA =0 since w A w B 1 x x . . . Therefore, m d,A m d,B 0 or m d,A m d,B (9.29) these gases diffuse into one another due to presence of concentration gradients so that their mass concentrations C A and CB and mass fractions wA and wB , respectively vary with the direction x. Using m mA mB ; C CA CB and A B , we can write This indicates that diffusion of species A must be equal and opposite in direction to the diffusion of species B. Since, CA CB C (is constant), CA C B , leads to DAB DBA x x (9.30) 11 Equimolar counter diffusion This indicates that the rate of diffusion of species A and species B must be equal in magnitude but opposite in Now consider a physical situation called equimolar counter diffusion as shown in Fig. 9.5(e). The reservoirs contain direction. mixtures of two gases at different concentrations and are connected with a long pipe of small diameter to make the 1 mass transfer one dimensional. The reservoirs are assumed to be large enough, so that the concentrations of the w A1 gases do not change with time and steady state exist in the pipe. Let NA and NB represent the steady state molar w B1 Reservoir for Gas A a molecule of B, and vice versa. This is an example of mass diffusion in a moving medium. At section 1, the mass concentrations are CA1 and CB1, while at the section 2 they are CA2 and CB2. Also let the reservoirs be at the same pressure and uniform temperature. If CA1> CB1 and CB2 > CA2 then the Gas A will diffuse from left to the right and NA Assuming that the gases obey the perfect gas law, so that p A1 pA pB p (constant), CA CB C (constant) and w A w B 1 w A2 NB x the Gas B will diffuse from right to the left. p B1 Introducing, CA and CB in terms of partial pressures from equation (9.7) into the equations (9.26) and (9.27), we get 1 2 pA pB p p B p B2 pA Partial pressures p A2 Fig. 9.5(e) Equimolar diffusion of gas A and gas B the molar diffusion rates as: . p p mA A mB A NA = p A v D AB A and NB = p B v D BA B MA R o T x MB R o T x At steady state, the total pressure of the system remains constant so that (9.31) p A p B p and NA w A NB w B p p p p Or = w A v DAB and = w B v D BA where w A A and w B B (9.32) A R o T x A R oT x p p N NA NB Now, considering the molar flow rates: and substituting the respective values from equations (9.32) A A A we have dp dp A dp 0 B , since dx dx dx Similarly we can also write that w A w B 1 and (9.37) dw A dw B dx dx (9.38) Since each molecule of A is replacing a molecule of B, the molar diffusion rates are equal (NA = -NB) as above, we again get DAB =DBA = D. The calculation of D may be made with equation (9.10) w A w B pv p p w A v DAB + w B v DBA R o T R o T x R oT x Now, considering equations (9.8) and (9.9), and integrating between section 1 and 2 of the Fig. 9.5(e) we have, w A w B or v w A w B v D AB D BA x x Thus, D AB Mass fractions 0 diffusion rates of components A and B, respectively. In the steady state situation, each molecule of A is replaced by . wA wB 1 w B2 wA wB Reservoir for Gas B 9.3.3 12 . w A w B D BA =0 x x (9.33) m d,A DM A p A1 p A2 DM A w A1 w A2 A R o T x R o T x (9.34) A similar relation as the equation (9.39) can also written for the species B. Equation (9.39) is similar to the equation (for species A) (9.39) (9.16) which is for a plane surface. Now the molar diffusion rates of species A and B, using Fick’s law for perfect gases, are: . N d,A 9.3.4 m d,A A dp A pA dw A D AB D AB and MA R o T dx R o T dx stagnant air layer, as shown in Fig. 9.6. The free surface of the water is exposed to air in the tank. m d,B A dp B pA dw B D BA D BA MB R o T dx R o T dx From equations (9.34) and (9.35) we conclude that the molar diffusion rates: Let us consider isothermal evaporation of water from a surface and the subsequent diffusion through a (9.35) . N d,B Isothermal evaporation of water into air Let us assume that the system is in steady state and the process is isothermal with the total pressure remaining Nd,A Nd,B constant. (9.36) 13 14 This requires that there be a slight air movement over the top of the tank to remove the water vapour which diffuses . mw to that point. However, the air movement should not, in any case, create turbulence or alter the concentration DAM w dp w p w M w D dp A A R o T dx R oT p A dx (9.45) Making use of Dalton’s law of partial pressure, p p A p w profiles in the air inside the tank. water vapour upward. Since it is the same air moving Let both the air and water vapour behave as ideal upward in the tank, its mass flow rate given by the gases. equation (9.40), in terms of the bulk mass velocity v, As the water evaporates, it will diffuse upward through the air, and at steady state this upward movement must be balanced by a downward diffusion Using p A p p w can be written as: . m d,A A Av of air so that the concentration at any x position will Air pA M A Av R oT (9.42) x 2 remain constant. m d,A DM A A dp A R o T dx . mw DAM w R oT (9.40) m d,w x2 pw . m pA m d,w w dx x1 pw 2 p w1 . And the mass diffusion of water vapour upward is m d,w M dp w DA w R o T dx 1 mc,w 1 p bottom of the tank will return back with a velocity just mw Also mw p Water The air molecules on reaching the water surface at the or m c,w (9.41) (9.47) pw pA pw p , equation (9.45) may be written as: pA pA p pw p dp w p p w dx (9.48) Total mass evaporated from the deep tank will, therefore, be [ Take p p w t m dA m dA Where A – X-sectional area of the tank . and dp A dp w dx dx Relation given by (9.48) is called Stefan’s law. The diffusion of air downward, by Fick’s law will be, . Since total pressure p in the tank is constant, therefore, (9.46) . DpM w A dp w R oT p pw . or m w x 2 x1 so that, dp w dt ] pw 2 DpM w A ln p p w p w1 R oT p pw 2 DpM w A ln R o T x 2 x1 p p w1 (9.49) p DpM w A ln A2 R o T x 2 x1 p A1 (9.50) Fig. 9.6 Diffusion of water-vapour into air large enough to balance the diffusion of air downward. 9.4 Convective Mass Transfer This bulk mass movement of the air will then carry 9.4.1 Concentration Boundary Layer with it additional mass of As explained earlier, the convective mass transfer is quite similar to the convective heat transfer. When there is heat transfer to a fluid flowing over a stationary surface, there is formation of hydrodynamic (velocity) and thermal Thus, the equations (9.40) and (9.42) should balance each other so that, (temperature) boundary layers due to retarded fluid velocity and hence, conduction heat transfer. The thermal p A M A Av DAM A dp A . R oT R oT dx boundary layer is the region where temperature gradient exists and is mathematically represented by the energy equation: D dp A This gives the velocity with which the air moves upwards, v p A dx (9.43) u T T 2T v 2 x y y (9.51) Since the air moving up with velocity v carries with it water vapour, therefore, the bulk transport of water vapour The hydrodynamic (velocity) boundary layer, in which viscous effect is felt, is represented by the momentum will be equation: . m c,w w Av pw M w p M D dp A Av w w A R oT R oT p A dx (9.44) u . Thus, the total mass of the water vapour moving upward, . . m w md,w mc,w Substituting the expression from equations (9.41) and (9.44) we get, u u 2u v 2 x y y (9.52) The equations (9.51) and (9.52) are analogous to each other. The momentum and thermal boundary layers during external flow on flat surface are shown in Fig. 9.7(a). 15 16 . U y u u U x u T u y y 0 't T y y 0 Tw . mw R oT mw pM ; C= A Cw1 Cw 2 M w A p w1 p w 2 R oT (9.56) . Substituting the expression for m w given by equation (9.50) we get Stationary solid surface x Stationary solid surface Fig. 9.7(a) hD T y T U h DW Boundary layers with velocity (u) and Temperature (T) profiles during exteranal flow In the same manner, there will be concentration boundary layer forming on a flat plate if there is diffusion mass transfer because of no slip condition as in case of thermal boundary layer due to conduction in the retarded fluid Dp x 2 x 1 p w1 p w 2 p p w2 ln p p w1 , m/s (9.57) As on flat surfaces, there will be boundary layer formation inside pipes. They are known as internal flows. The velocity, temperature and concentration boundary layers for internal flows are shown in Fig. 9.7(d). particles. The concentration boundary layer over a flat surface, with concentration gradient is shown in Fig. 9.7(b). Velocity profiles An element of sides dx, dy and dz is selected in the boundary layer. The bulk mass transfer at each face of this element is shown in the Fig. 9.7(c). U m A ydy y C A y C A x Fig. 9.7(b) u h D C Aw C A RA dz CA CA 'm CA y y 0 m A x dx m A zdz CAw Species A u T m A x dx m A y Fully developed region Concentration boundary layer T T T T Thermal entry length Concentration profiles Species A C C T T Fully developed region C C C C C C Concentration entry length Fully developed region Fig. 9.7 (d) Momentum, thermal and concentration boundary layer during internal flow dz dx u u Temperature profiles T m A z dy u CA mA D AB A y y 0 dy U u U Momentum entry length U Thermal boundary layer Momentum boundary layer We can obtain the concentration boundary layer equation for the mass transfer in the same way as the x energy and momentum equations were developed. Considering Fig. 9.7(c), bulk mass flow rate conservation on the Species A Bounadry layer with velocity (u) and Concentration (C) profiles during exteranal flow z Fig. 9.7(c) Mass diffusion rates on the faces of an element dxdydz in the cartisian co-ordinate system element in the boundary layer will lead to, [Mass flow in – mass flow out + mass production due to chemical reaction= Rate of change of mass of the The diffusion mass transfer of species A, taking place in the concentration boundary layer is shown by the species]. concentration gradient, which then equals to the convective mass transfers, are related as follows: Let mass flux in all directions be: n Ax A u, n Ay A v and nAz A w . m A DAB A CA y h D A CAw CA ; where, y 0 CA y y 0 CAw CA 'm from the slope in Fig. (9.7b) (9.53) . CA n Ax n Ay n Az RA 0 t x y z CA CB .n A R A 0 for species A and .n B R B 0 for species B Or t t h D mass transfer coefficient, m2/s CAw, CA∞ = concentrations through which diffusion occurs. If one considers a steady state diffusion across a layer of thickness, x, x x 2 x1 , then . mA DAB A CAw CA h D A CAw CA x Again we get h D D AB . This is similar to x (9.54) Mw p w1 p w 2 R oT So that mass transfer coefficient for this situation could be written as: (9.59) For a mixture of species A and B, adding the two expressions in the equation (9.59), we get (CA CB ) .(n A n B ) R A R B 0 t h k x in convective heat transfer In a mixture one mole of B is produced for each mole of A disappearing, therefore R A=-RB. For the vaporization of water from a deep tank, we can write C w1 C w 2 (9.58) CA n Az .dxdy n Az dxdy n Az dxdy dz R A dxdydz dxdydz z t This, then gives: h D D AB which is similar to the heat transfer coefficient h k (see Fig. 9.7a) 'm 't m A = diffusive mass flux of component A, kg/m2s; A n Ax .dydz n Ax dydz n Ax dydz dx n Ay dxdz n Ay dxdz n Ay dxdz dy x y And with n=nA+nB = ρAV+ ρBV=ρV , the continuity equation for the mixture will become: (9.55) C .(Cv) 0 or in terms of density: .(v) 0 t t (9.60) 17 18 Since in the concentration boundary layer, both diffusion and convective mass transfer take place, therefore the mass 1 . The dimensionless number Sc Momentum diffusivity , where, Sc = Schmidt number which plays D D D Mass diffusivity transfer equation of the boundary layer will be sum of the diffusion mass transfer (given by equation 9.11) and bulk a role similar to that of the Prandtl number, Pr Momentum diffusivity , in the convective heat transfer. The Thermal diffusivity mass transfer (given by equation 9.58). Thus, we have C A C C A C A C .dydz D AB dydz A dxdz D AB dxdz A D AB dydz dx D AB D AB x x x x y y C C C C A D AB dxdz A dy D AB dxdy D AB dxdy A D AB dxdy A dz y z z z z y Diffusion n .dydz n dydz n dydz dx n dxdz n dxdz n dxdz dy Ax Ay Ay y Ay Ax Ax x C A n Az .dxdy n Az dxdy z n Az dxdy dz R A dxdydz t dxdydz Convective Which will simplify as: C A C A C A D AB dydz dx D AB dxdz dy D AB dxdy dz x x y y z z temperature and concentration profiles will be similar when D or 1, and the ratio is called Lewis D D number, Le Thermal diffusivity . D Mass diffusivity The solution of momentum and energy equations of the laminar flow, as in the chapter on Convection, has lead to the following relation between velocity and thermal boundary layer thicknesses: velocity temperature Pr n . Now if the mass transfer equation, being similar, is also solved the relative thicknesses of velocity, temperature and concentration (9.61) CA n Ax dydz dx n Ay dxdz dy n Az dxdy dz R A dxdydz dxdydz t x y z boundary layers may be expressed as: velocity cocentration Sc n and temperature cocentration Le n where n= 1 for most cases . 3 C A n Ax n Ay n Az C A C A C A D AB D AB D AB RA t x y z x x y y z z In convective heat transfer, the heat transfer coefficient (h) is related as: Or CA CA u CA v C A w CA CA CA D AB D AB D AB RA t x y z x x y y z z Where, x is the distance in the direction of flow in case of external boundary layer, and d is the pipe diameter in case Or Nu Or u v w CA C C CA CA CA CA u A v A w CA D AB D AB D AB RA t x y z x y y z z x y z x u v w 0 due to continuity, therefore x y z Since (9.62) Nu C Re m . Pr n C C CA C C C For Species A: u A v A DAB or in general as : u v D 2 x y y 2 x y y (9.65) The similarity in the boundary layer equations for heat, mass and momentum transfer suggest that the empirical correlations for the mass transfer coefficient (hD) would be similar to those for the heat transfer coefficient which can be related as: hDx f Re,Sc D (9.66) For vaporization of liquids into air inside circular columns, where the liquid wets the surface and the air is forced through the column, Gilliland has proposed the following equation: With boundary layer approximation, equation (9.62) for 2D steady state condition will reduce to be 2 of internal boundary layer. The dimensionless number form of equation for heat transfer coefficient is of the form: Sh CA C C C A C A C A C A u A v A w D AB D AB D AB RA t x y z x x y y z z (9.64) hx hd or f Re, Pr k k Ud h Dd 0.023 D 2 (9.63) Equation (9.63) is similar to the energy and momentum equations (9.51) and (9.52). 0.83 D 0.44 or Sh d 0.023 Re d 0.83 Sc 0.44 (9.67) Here, D=diffusion coefficient and U=free stream velocity of the fluid. Equation (9.67) is valid for 2000<Red <35,000 and 0.6<Sc<2.5 and is applicable to flow in smooth pipes. A similar equation for heat transfer, known as Dittus–Boelter equation is, 9.4.2 Analogy between convective mass, momentum and energy equations It has been seen through the equations (9.51), (9.52) and (9.63) that the convective mass, momentum and energy equations are similar to each other. The concentration and velocity profiles will have the same shape when D or Nu d 0.023Re 0.8 Pr 0.4 (9.68) 19 20 The dimensionless groups described above, for forced convection, are: The Colburn analogy for mass transfer over smooth plates will then be, h x h d hx hd Sh D or D is Sherwood number , Nu or is Nusselt number D D k k Laminar flow over a flat plate: Ux Ud h Nu Re or is Reynolds number, St is Heat transfer Stanton number UCp Re Pr and St m h D Sh U ReSc is Mass transfer Stanton number . g T T x 3 Grm 2 g x 2 or 3 g T T L3 g L 3 or 2 2 is Mass transfer Grashof number, Sh f GrmSc where, y 0 T y h Tw T From this we can write equation for Nusselt number as: Nu d y 0 f 8 1 f hd Re d Pr 3 8 k (9.75) Equation (9.75) is known as the Colburn analogy for pipe flow which may be extended to express the mass transfer 2 3 generalized equation that can be applied when both heat and mass transfer are taking place simultaneously. St Pr C and o U f we will get 2 2 (9. 69) For Prandtl number other than unity, the drag coefficient will be, Cf o 0.332 Rex 2 U 2 1 1 3 Cf 1 0.0296 Re x 5 2 2 2 2 2 2 Cf f C f and St mSc 3 f or St Pr 3 St mSc 3 or h Pr 3 h D Sc 3 2 8 2 8 UCp U h Sc C p hD Pr 2 3 or h /D Cp hD / 2 3 C p D Cf 2 2 3 . This is referred to as Reynolds analogy. (9.77) (9.78) 9.5 Evaporative Cooling When air, at higher temperature, flows over the surface of water evaporation of water takes place (Fig. 9.8a). During this process there will be loss of energy (latent heat of water) and drop in temperature of the water producing Combination of these two equations, lead to the following equation which will be for laminar flow over a flat plate: 2 3 2 2 Cf 1 0.332 Re x 2 (This is referred to as Colburn analogy) 2 2 In the above equations if Pr=Sc=1 then, St St m = and the heat transfer equation for laminar flow over a flat plate, Nu x 0.332 Re x 2 Pr 3 . A similar equation for turbulent flow over a flat plate is, St x Pr 3 1 h d f Cf f and Sh d Re d Sc 3 D (9.76) 8 D 2 8 All the above described heat and mass transfer equations: (9.70) to (9.76), when combined, lead to a common Equation (9.69) is known as Reynolds analogy and is valid for Pr=1. 2 coefficient in terms of the friction factor as: St mSc C h h Nu U Cp or f St U 2 Cf 2 UCp 2 Re Pr 3 (9. 74) The equation (9.74) may be modified by this factor to give: St Pr T 2 Cf f 2 8 8 and q qo du C p dT , which gives: o U C p Tw T . o o 0 Tw St x Pr (9.73) For fluids with Prandtl number other than unity, the dependence on Prandtl number is of the order of Pr2/3 . Cf o 2 U 2 Separating the variables and integrating from the wall surface to the free stream value, we have qo h Tw T (9.72) Here also the equation (9.74) is known as Reynolds analogy and is valid for Pr=1. For identical velocity and thermal boundary layers, and Pr=1 Substituting h f Nu U Cp or St U 2 f 8 UCp 8 Re Pr C The ratio of heat flux to shear stress: q o k T u k Cp T p dT = Cp dT for Pr=1 y o y Cp u Pr du du U 3 h u y Conduction heat flux: q y 0 q o k 2 U qo h Tw T and o U 2 Cf U 2 f we have Now, considering the friction and conduction equations at the wall surface Friction (Shear stress): y 0 o 3 Again, using the equation for the heat flux to shear stress ratio: q o U C p Tw T and substituting o is Heat transfer Grashof number, where Nu f Gr Pr and 2 2 In pipe flow, the equations are expressed in terms of friction factor, which is related to the drag coefficient as: In the way, the dimensionless terms for free convection will be Gr h D Sc Cf 1 0.332 Re x 2 2 2 2 h C 1 Turbulent flow over a flat plate: St mSc 3 D Sc 3 f 0.0296 Re x 5 U 2 Similar equations for heat transfer in pipe flow can also be obtained. St mSc (9. 70) cooling effect in the water. This loss of energy must come by convection from the air flowing over the water. An example of the evaporative cooling is that of the dessert cooler, shown in Fig.( 9.8b), being used in dry summer for cooling buildings. As, drops of water drip down on the straw pads, mounted to the body of the dessert cooler, (9.71) 21 22 evaporation of water takes place when the fan sucks in air. This results in temperature fall of the water. The air in Here, total pressure (p) has been taken in place of the partial pressure of air (pa). This will be the case when mass of contact of this cooled water also cools down producing cooling effect in the building. air is greater than the mass of water vapour; that is, ma Another important application where heat and mass transfer take place simultaneously is at damped cover of the p pa p v pa because p v Wet-Bulb thermometer, shown in Fig. (9.8c). When dry or unsaturated air comes in contact of the damped cover or wick enclosing the thermometer bulb, evaporation of the water in the cover takes place until the surrounding air gets saturated. Corresponding to this condition, temperature read by the wet-bulb thermometer is known as the wet-bulb temperature. While, actual temperature of the air read on a simple thermometer is the dry bulb-temperature. During this process, heat of evaporation comes from the air. Thus, under steady state condition, when the air becomes saturated, the heat transfer due to convection from the air equals the heat of evaporation of the water, that is, . hA T Tw m w h fg (9.79) . p v q evap q conv Tw p vs s p vs p v M w pM a and into the equation (9.83) we have, T T R R o o Tf w Substituting: C w C 2 pM p p M 3 a C p T Tw vs v w h fg D R o Tf Tw T R o Assuming, Tf Tw T we can write equation (9.85) as: C p h fg D 2 3 T p v Fan Tw p vs s Unsaturated Air Saturated Air Tw p vs T p v Straw Pad (a) Evaporation of water (b) Dessert Cooler Damped Cover or wick soaked in water s (9.86) s p vs M w p M and v w . pM a pM a p vs M w p v M w s and pM a pM a Thus, the right hand side expression of the equation (9.86) will become: hence the equation (9.86) will reduce to, Cp h fg D But, m w h D AC w C mv pvMw ma pM a Therefore, the specific humidity for the saturated and unsaturated air will be, (c) Wet Bulb thermometer Fig. 9.8 Heat and Mass Transfer between an unsaturated air and water 2 3 s T Tw (9.86) (9.80) hAT Tw h D AC w C h fg Now, equating (9.77) and (9.81), we have p vs M w p v M w pM a pM a T Tw Again assuming p a >> p v , we can make pa p , and hence the mass ratio becomes: Water so that, (9.85) m v Mass of water vap our in the humid air ma Mass of air R oT R T m pM Using the Perfect gas equation we can also write, p v V m v and p a V m a o , so that v v w Mw Ma ma pa M a Water Tray Saturated Air T Saturated Air Unsaturated Air Unsaturated Air pa . Now, specific humidity is defined as: Where h – heat transfer coefficient of the air and m w is the mass of water evaporated. Water dripping down mv , in the humid air so that h C p hD D (9.81) 2 3 C w C h fg T Tw 3 C p T Tw C w C h fg D p p M p M p M vs w where, C w and C v w , so that C w C vs v w R o Tw R o T T R o Tw The properties of humid air is to be evaluated at the film temperature, T Tw T . f (9.82) Example 9.1 (9.83) Determine the diffusion coefficients for Carbon dioxide, Oxygen, Hydrogen, Nitrogen, water and Ammonia in air at the atmospheric and temperature of 25oC. 2 or 2 pM a The density of air using perfect gas equation can be written as: R o Tf Solved Examples (9.84) Solution: Let us consider species A as the air, therefore Molecular Volume and Weight for air (species) are respectively, Vair VA 29.9 and M air M A 28.9 . Using equation (9.10): Dair 0.04357 T 3 2 p VA 3 VB 3 1 1 2 1 1 MA MB 23 24 Substituting the values of p= 1.0132 x 105 N/m2, T=(273+25) K and VB and M B for the given gases as species B, Let us assume that depth of ethyl alcohol as compared to the tube height is negligible. Therefore, the height of the 2 we get the diffusion coefficient D in m /s (as listed in the table Ex. 9.1). stagnant air in which alcohol is diffusing is taken as: x 2 x1 30 mm 0.03m . Therefore, rate of diffusion of ethyl alcohol in air will be, m Table Ex. 9.1 Values of Molecular Volume and Molecular Weight of various gases and their diffusion coefficient in The time required to evaporate the 2mm deep ethyl alcohol from the tube will then be, air. S. No. 1. 2. 3. 4. 5. 6. Gas (Species B) Carbon dioxide Ammonia Nitrogen Water Oxygen Hydrogen Molecular Volume Molecular Weight VB MB 34 25.8 15.6 18.8 7.4 14.3 44.0 17.0 28.01 18.015 32.0 2.0 2 1.2 x 105 1.0132 105 46 0.01 1.0132 105 0.0 4 ln 4.86x 109 kg/s 5 5 8315 298 x 0.03 1.0132 10 0.08 10 1 1 MA MB 0.23943 0.30565 0.26514 0.30018 0.25661 0.73110 V 3 V 3 B A 1 40.2385 36.7073 31.3873 33.2096 25.5270 30.5920 1 2 Diffusion coefficient D in m2/s 1.316 x 10-5 1.841 x 10-5 1.868 x 10-5 1.999 x 10-5 2.236 x 10-5 5.286 x 10-5 Example 9.2 Time of evaporation density x volume . 790 x d 2 height 790 x 0.012 x 0.03 4 4 383002.81s 106.38 h . 4.86x 109 m m Example 9.4 A coal particle of 3mm diameter burns in the atmosphere of oxygen at 800 oC and 1.0132 x 105 N/m2. The carbon dioxide formed during the reaction, completely blankets the coal particles. If the combustion rate is such that all the oxygen reaching the particle surface is instantaneously consumed so that the concentration of oxygen there is effectively zero. Also, let the layer of carbon dioxide around the coal particle is large enough and that the concentration of carbon dioxide far away is zero. Estimate burning rate of the coal assuming steady state equimolar diffusion of oxygen and carbon dioxide. Let diffusion coefficient of oxygen in carbon dioxide be 0.8 cm 2/s. Estimate the diffusion rate of water from the bottom of a well, 1m in diameter and 3 m deep, into dry atmospheric air at 27oC. Take the diffusion coefficient D = 2.0 x 10-5m2/s. Solution: Diffusion of oxygen in to carbon dioxide and vice versa is shown in the figure. The concentration of oxygen is decreasing from CA2 at r=r2 to CA1 at r=r1 while that of carbon dioxide is increasing from CB2 at r=r2 to CB1 at r=r1. Solution: Since water is diffusing into the dry air at the top of the well, the water vapour pressure there may be Diffusion of oxygen: U sin g Fick's law : m d,A D AB A . taken as zero. The partial pressure at the bottom of the well will be the saturation pressure of water corresponding to Thus, pA1 p pw1 1.0132 10 0.0353110 0.97789 10 N / m 5 5 5 2 And p A2 p p w 2 1.0132 105 0 1.0132 105 Equation (9.50) then gives, 2 . 2.0 10 1.0132 10 18 1 1.0132 Thus, m w 1.3577 10 7 kg / s 4 ln 8315 300 3.0 0.97789 5 . mw DpM w A p ln A 2 R o T x 2 x1 p A1 5 Example 9.3 Find the Diffusion rate of ethyl alcohol (C2H6O) forming a 2mm layer at the bottom of a tube of 10 mm diameter and 30 mm height. Air flows at the top of the tube where concentration of alcohol is zero. The total pressure and temperature, which are 25oC and one atmosphere, remain constant while the partial pressure of alcohol at this temperature is 0.08 bar. If density of ethyl alcohol is790 kg/m3, find the time required to evaporate the total ethyl alcohol from the tube. Assume, diffusion coefficient: D = 1.2 x 10-5 m2/s. Molecular weight of ethyl alcohol is 46. Solution: Considering the equation (9.49): m p p b2 ; DpAM ln R o T x 2 x1 p p b1 r2 CA 2 r1 CA1 Or md,A dr2 DAB 4 dCA or md,A 1 1 4DAB CA2 CA1 r r r . 27oC. The saturation pressure of water vapour at 300K is 0.03531 bar. CA C D AB 4r 2 A r r . 2 1 p M pw A M A In terms of partial pressure: C A A A R oT R oT . 1 1 pM A Writing CA in terms of partial pressure we have, md,A 4DAB CA2 CA1 4DAB w A2 w A1 R oT r2 r1 Referring to the figure, the boundary condition at r=r2 = is w A w A2 1 Thus, . 1 1 pM A m d,A 4D AB 1 0 or R oT r1 . . m d,A 4r1D AB pM A m d,A p or N A 4r1D AB R oT MA R oT . Here, b1 0.08bar and b2 0 and at r=r1 is w A w A1 0 Similar equation can be written for diffusion of carbon dioxide: m d,B D BA A CB C D BA 4r 2 B r r 25 . 1 1 pM B Writing CB in terms of partial pressure we have, md,B 4DBA CB2 CB1 4D BA w B2 w B1 R oT r2 r1 26 Molar diffusion of oxygen, N A D 4r1 p 0.8 x 104 4 x 1.5 x 103 x 1.0132 x 105 kmol 1.712x 108 R oT 8315 x 273 800 s Since, NA=-NB for equimolar diffusion, therefore DAB = DBA= D. Hence, the rate of burning of carbon dioxide will Concentration profile of Carbon dioxide CB2 CB1 CA2 . md,B D 4r1 C A1 Concentration profile of oxygen Sp ec ies B Species B is Carbon dioxide be Considering the chemical reaction: C+O2=CO2 , it is also seen that 1 kmol of O2 is consumed by 12 kg of carbon. Species A is Oxygen ies A Spec pM B 0.8 x 104 4 x 1.5 x 103 x 1.0132 x 105 x 12 kg 2.055 x 107 R oT 8315 x 273 800 s Therefore, the rate of burning of carbon dioxide will be 1.712 x 10-8 x 12= 2.055 x 10-7 kg/s. Example 9.5 Carbon dioxide Coal r1 A circular tube of 100 mm diameter and 5m long has its wall coated all around by a thin film of water at a temperature of 25oC. If dry air at one atmospheric pressure and 25oC, enters the tube at a velocity of 5 m/s, find concentration of water vapour in the air leaving the tube. r2 Fig. (Ex. 9.4) 1 D Mass diffusion of oxygen(A) into carbon dioxide (B) Solution: W ater film Dry Air Referring to the figure, the boundary condition at r=r2 = is w B w B2 0 Thus, and at r=r1 is w B w B1 1 . . pM m d,B p 1 1 pM B md,B 4DBA 0 1 or md,B 4r1DBA R TB or N B M 4r1DBA R T R oT o B o r1 Alternative method: pA M A pw A M A w A c1 c 1 2 CA 2 and w A 1 c 2 r 0 and CA r 2 r r R oT R oT r r r Applying the boundary conditions: c r U sin g : w A 1 c 2 at r=, w A 1 gives: c 2 1 and at r=r1 , w A 0 gives: c1 r1 we have w A 1 1 r r c r Now u sin g : w B 1 c 2 at r=, w B 0 gives: c 2 0 and at r=r1 , w B 1 gives: c1 r1 we have w B 1 r r Therefore, w A 1 w B ; w A r r r1 c1 r1 1 w B and r 2 r12 r1 r r r1 . Fick's law for molar diffusion in terms of partial pressure : N A m d,A p w A D AB A MA R o T r . and N B m d,B p w B D BA A MB R o T r D AB 4r1 r r1 p R oT D AB 4r1 r r1 p R oT Cw Fig. (Ex. 9.5) Convective Mass The properties of air at 300 K are: 5 N 6 2 p 1.01325 10 m 2 1.177kg / m 3 , Cp = 1.0057 kJ/kg K, 15.69 10 m / s; RT 287 300 6 4 22.16 10 m / s D 0.20 10 m / s, and Sc 0.7845, k=0.02624 W/mK From the steam table at 27oC (300 K) saturation pressure p = 0.0353 bar and latent heat of vaporization, hfg = 2438 2 2 kJ/kg. Therefore, Cw Re c1 r1 1 r 2 r12 r1 C e Cb 27 o C and C i . Considering Cw 5 m/s, p w M w 0.0353x105 x18 0.0254 kg/m3 R w Tw 8315 300 Ud 0.1 5 0.3187 105 2100 Turbulent in pipe flow 15.69 106 Using Sh d h D d 0.023 Red 0.83 Sc 0.44 or Sh d 0.023 31870 0.83 0.78450.44 113.02 D ShxD 113.02x0.2x104 hD 0.0226 m/s d 0.1 Mass diffusion of water as the air moves along the pipe: . m h D dL C w Cb where, bulk concentration of water vapour in the air,Cb Cinlet Cout 2 27 Since the air entering the pipe is dry, therefore, Cinlet 0, then Cb Cout 2 28 Sh 0.0228 Re0.8 Sc0.337 24091.91 . C C m h D dL C w C b h D dL C w exit 0.0226xx0.1 5x(0.02548 exit ) 2 2 . 2 Also, m d 2 U Cexit Cinlet 0.1 x5 Cexit 4 4 . C 2 m 0.1 x5 Cexit 0.027654xx0.1 5x(0.02548 exit . 4 2 This gives: Concentration of water vapour in the air leaving the pipe , Cexit 0.01586 kg/m 3 . and mass of water diffused in the air m 6.23x10 4 kg/s h Dm L D Csalt 380kg / m3 and Csalt zero hm = 3.10776 x 10-5 m/s; mw h m A Csalt Csalt 3.10776 x 105 x1x380=11.81x 103 kg/s Example 9.8 A wet-bulb thermometer reads (WBT) 20oC when dry atmospheric air blows over it. Find, (a) Dry bulb temperature (DBT) of the air (b) Relative humidity of the air if its dry bulb temperature is 34 oC Example 9.6 Dry air at 30 0C flows at a velocity of 6m/s over a plate 1m long and 0.5 wide. If the plate is maintained at 30oC and its entire is surface covered with a water film, determine the average convective mass transfer coefficient and also the mass of water evaporated per second. concentration at the damped cover surface Cw is that corresponding to saturation conditions of water at the wet-bulb temperature read by the thermometer and the concentration of water vapour in the dry air is zero, therefore, C = 0. From the steam table at 20oC (Tw=293 K) saturation pressure p = 0.02358 bar and latent heat of vaporization, hfg = Solution: For water vapor at 30oC , w C w o Properties of air at 30 C Re Solution: (a) Let the bulb of the thermometer reading WBT be enclosed by a wick or damped cover. The 1 0.0304kg / m3 ; 32.9 1.165kg / m ; 3 16 10 6 2 m / s, in dry air w C w zero D 2.0 10 m / s, Sc 0.8, D 5 2 6 1 3.75 105 5 105 laminar flow 16 106 Therefore, C w p w M w 0.02358x105 x18 0.01742 kg/m3 R w Tw 8315 293.0 The properties of air should be taken at the film temperature, Tf T Tw / 2 . Since DBT ( T ) is unknown, the calculation may be initiated assuming, For laminar flow, average mass transfer coefficient is obtained for the equation for average Sherwood number: Sh = 0.664 Re0.5 Sc0.333 Puting the values we have, Sh 377.496 Sh 2454 kJ/kg. h Dm L h Dm 7.55 103 m / s D Mass of water evaporated per second, m 2 1.205kg / m 3 287 293.0 Cp = 1.0069 kJ/kg K, 15.267 10 6 m 2 / s; 21.57 10 6 m 2 / s and Pr 0.709, Let D = 0.256x 10-4 m2/s so that, Sc = D 0.596 and Le D 0.84 The properties of air at 293K are: p RT Thus, from equation (9.82), we get T Tw C w C C p Le 2 3 h fg . m A h Dm C w C w 1x0.5 7.55 10 3 x0.0304 0.11475 10 3 kg/s=0.11475 g/s Substituting the respective values, as above we have T Tw Example 9.7 Pure water at 200C flows at a velocity of 2m/s over a slab of salt. If the concentration of salt at the interface is 380kg/m3, determine the average mass transfer coefficient and rate of diffusion of salt into water. Take area of the salt slab as 1x1 m2. or T Tw 39.57o C T 59.57o C = 332.57 K Solution: Assume D = 1.29 x 10-9 m2/s; Properties of air at 313K are: water 1000kg / m3 , 1.006 10 6 m 2 / s ; therefore Sc Re L 1.006 10 1.2 10 9 UL 2 1 1.988 106 Turbulent flow ; 1.006 106 Let us use the following equation for turbulent flow: 6 838.33; Tf Tw 293K . 1.01325 10 5 N 0.01742 0 2454 103 2 1.205 1006.9 0.84 3 ; Now, the calculation is repeated by taking the properties of air at Tf T Tw 400 C(313K) ; 2 1.01325 10 5 1.128kg / m 3 , Cp = 1.0075 kJ/kgK, = 17.2 x 10-6m2/s, 287 313 24.42 x 10-6 m2/s and D = 0.256 x 10-4 m2/s (same as above), we have Le D 0.954 The steam being at 20oC (293 K), the saturation pressure, Cw and latent heat of vaporization remain unchanged. Thus, keeping p = 0.02358 bar, hfg = 2454 kJ/kg and Cw =0.01742 kg/m3, as above 29 T Tw 0.01742 0 2454 103 38.82o C 1.128 1007.5 0.954 2 30 Nu 0.1(GrPr)0.333 109 < GrPr < 1013 Thus, T 38.82 20 58.82o C 3 The value of T 58.82o C calculated now, is close to the T 59.57 o C obtained earlier. Therefore, this may accepted as the required value. However, the calculation may be repeated for more precise result. Nu 0.54(GrPr)0.25 ; 104 < GrPr < 107 (b) Relative Humidity: or Partial pressure of water vapour at a temperature T Partial pressure of water vapour when the air gets saturated at the same temperature T p v v RT Cv C Actual concentration of vapour in air (C ) p vs vs RT Cvs C,s Concentration of vapour when the air is saturated (C,s ) Knowing the wet bulb and dry bulb temperatures, Properties of air are taken at Tf T Tw 27 0 C(300K) 2 Nu 0.15(GrPr) 0.333 7 ; 10 < GrPr < 10 Nu 0.27(GrPr)0.25 ; 105 < GrPr < 1011 Sh 0.54(Gr Sc)0.25 ; 104 < GrSc < 107 Lower Surface of Horizontal Plate is hot (T s > Ta) 1. Sh 0.15(Gr Sc)0.333 ; 107 < GrSc < 1011 Fluid near the lower horizontal surface is light, (s a ) : Nu 0.27(Gr Sc)0.25 ; 105 < GrSc < 1011 For a system where heat and mass transfer take place simultaneously, a. Properties of saturated water at 200C remain same, therefore 3 0 Cw = 0.01742 kg/m and hfg = 2454 kJ/kg are taken (as above) at 20 C Putting the respective values in C p Le 2 3 b. T Tw C w C h fg we have 1.1614 x 1007 x (0.879)2/3(34 – 20) = (0.01742 - C) x 2454 x 103 or C = 0.011298 kg/m3 2. Table 9.2 SOME COMMON CORRELATIONS FOR HEAT AND MASS TRANSFER Convective Heat Transfer Convective Mass transfer Forced Convection flow over a flat plate/surface 0.333 Local Nu x 0.332Re0.5 ; (Re < 5 x 105 ) x Pr 3. d. C p D 0.333 Local Nu x 0.0298 Re0.8 ; (Re > 5 x 105 ) x Pr 0.333 Local Sh x 0.0298Re0.8 ; (Re > 5 x 105 ) x Sc 0.333 Average Nu L 0.664Re0.5 ; (Re < 5 x 105 ) L Pr 0.333 Average Sh L 0.664 Re0.5 , L Sc b. 5 (Re < 5 x 10 and Sc < 0.5) 0.333 Average Nu L 0.037 Re0.8 ; (Re > 5 x 105 ) L Pr c. 0.333 Average Sh L 0.037 Re0.8 ; (Re > 5 x 105 ) L Sc Fully developed flow in smooth circular pipes Nu 3.66 (for constant wall temperature) Sh 3.66 (constant surface concentration) Nu 4.36 (for constant wall heat flux) Sh 4.36 (for constant wall mass flux) (for Re < 2300) (for Re < 2000) Nu 0.023Re0.8 Pr 0.4 ; (Re 10000 and 0.7 < Pr < 160) Sh 0.023Re0.83 Sc0.44 ; Sh 0.59(Gr Sc)0.25 105 < GrSc < 109 2 3 C w C h fg T Tw C w C h fg T Tw Thermal diffusivity Mass diffusivity Momentum diffusivity Mass diffusivity Heat Transfer Mass Transfer Mass diffusivity Momentum diffusivity Ans. Ans. Ans. Lewis number (Le) is Thermal diffusivity Mass diffusivity Mass diffusivity b. Momentum diffusivity a. (2000 <Re< 35000 and 0.6 < Sc < 2.5) Natural Convection over Vertical Plate/surface d. 4. 3 Diffusion Mass Transfer is governed by a. Fourier’s law b. Fick’s law c. Poisson’s law d. Newton’s law Schmidt number (Sc) is a. 0.333 Local Sh x 0.332 Re0.5 ; (Re < 5 x 105 ) x Sc 1 D C p From the steam table, the saturation concentration at 34 C (p = 0.053156 bar) 0.053156 10 5 0.03748kg / m 3 . Hence, R.H. = 0.011298 / 0.03748 = 0.30144 (30.144 8315 273 34 18 1 h C p Le 3 h fg hD 2 h C p Sc 3 h fg hD c. o Questions of multiple choice 1.1614kg / m3 , Cp = 1.007 kJ/kgoC, 0.225 x 10-4 m2/s, D = 0.256 x 10-4 m2/s; α / D =Le= 0.879 Nu 0.59(GrPr)0.25 ; 105 < GrPr < 109 11 Properties of air are taken at Tf 300K C ,s , s Sh 0.1(Gr Sc)0.333 109 < GrSc < 1013 Natural Convection over horizontal Plate/surface Upper Surface of Horizontal Plate is hot (T s > Ta) Fluid near the upper horizontal surface is light, (s a ) : Ans. 31 32 Questions for discussion Momentum diffusivity Mass diffusivity Mass Transfer d. Heat Transfer c. 5. 1. 2. 3. 4. 5. 6. 7. 8. 9. The concentration boundary layer is related as: a. cocentration velocitySc1/3 b. cocentration velocitySc1/3 c. cocentration velocitySc2/3 d. cocentration velocitySc2/3 Ans. What is mass transfer? Differentiate between diffusion and convective mass transfer. Write a note on diffusion in solids, liquids and in gases. How is mass diffusion analogous to conduction heat transfer. Write Fick’s Law of diffusion for low pressure gases How is convective mass transfer analogous to convective heat transfer. What is wet bulb temperature. Describe the process of evaporation in a desert cooler. Give the significance of Sherwood number, Schmidt number and Lewis number. Unsolved Questions 6. 7. Sherwood number (Sh) is a function of a. f Re, Pr b. f Re,Sc c. f Re, Le d. f Pr,Sc 1. 2. b. c. d. In an industrial plant, water has been spilled out of a pipe line on the floor, the layer which is 1mm. and at 25oC. If the atmospheric air and the water both are at 25oC, determine the time required to evaporate the complete water if the evaporation takes place by molecular diffusion through an air film of 5mm thickness. Assume that the absolute humidity of air is 2g per kg of dry air. Mass Transfer Grashoff number is a. Estimate the diffusion rate of water from the bottom of a test tube 10mm in diameter and 15cm long into dry atmospheric air at 25oC. Ans. g L3 H int : Find p w2 using, absolute humidity Ans. 2 g T T L3 3. 2 p 2 0.622 w 2 and then find m w, total . 1000 p pw 2 Air at 25oC and 50% relative humidity (ф) flows over water surface measuring 10m x 5m at a velocity of 2m/s. Determine the water loss per day considering flow direction along the 10m side. g L3 H int : g L Find h D using, Sh 0.0584 Re and then find p vl from 4. 1 2 Sc 1 3 where, Sh hDL UL , Re D pv ; p vs from steam table at 25o C; p vs m w h D (10x5) Mw p vs p v R oT Benzene (M =78) is stored in an open tank of 5m diameter forms a 1mm deep layer at its bottom. There is diffusion of benzene through a stagnant air film of 5 mm thickness. If the operating pressure and 8. Mass Transfer Stanton number is a. b. c. d. Sh ReSc Sh Re Pr Sh Pr Sc Nu ReSc temperature of the system are 1 atmosphere and 25oC and the vapour pressure of benzene in the tank is 0.15 bar, calculate the time taken for the entire benzene to evaporate. For benzene take the density as 880kg/m3 Ans. and diffusivity as 8 x 10-6 m2/s. 5. Air at 20oC (= 1.205 kg/m3, = 15.06 x 10-6 m2/s, D = 4.166 x 10-5 m2/s) flows over a tray (length = 0.3m, width = 0.4m) full of water with a velocity of 2.5 m/s. The total pressure of moving air is 1 atmosphere and the partial pressure of water present in the air is 0.007 bar. If the temperature on the water surface is 15oC, calculate the evaporation rate of water. 6. Air is contained in a tyre tube of surface area 0.5 m 2 and wall thickness 10 mm. The pressure of air drops from 2.2 bar to 2.18 bar in a period of 5 days. The solubility of air in the rubber is 0.07 m3 of air per m3 of rubber at 1 bar. Determine diffusivity of air in the rubber at the operating temperature of 300 K, if the volume of air in the tube is 0.03 m3.