16-Nov-16 BENGKEL PENENTUAN KAEDAH PEMBAIKAN CERUN UNTUK PIHAK BERKUASA TEMPATAN : COST ESTIMATION FOR SLOPE REMEDIAL WORKS DATE VENUE TIME PRESENTER : : : : 23 NOVEMBER 2016 PUSAT TEKNOLOGI, KOTA SAMARAHAN, SARAWAK 2.30PM – 4.30PM MR. HAZMAN B. AHMAD (OPERATION MANAGER) 1. INTRODUCTION OUTLINE 2. SCOPE OF WORK FOR SLOPE REMEDIAL WORK 3. PARAMETERS OF COST ESTIMATION 4. EXTERNAL FACTOR OF COST ESTIMATION 5. EXAMPLE OF COST ESTIMATION 6. CONCLUSION 1 16-Nov-16 1.0 INTRODUCTION 1. 2. 3. 4. 5. 6. Generally, slope remedial work need to be carried out on existing failed slope. Normally, the application of remedial work is subjected to the suitability of site condition, such as the location of site, site difficulty, type of failure, soil profile, etc. Thus, the cost of slope remedial at particular location might be differ with another location. Cost estimation of the remedial work is necessary to ensure the cost applied for the remedial is within range of market value. Cost estimation is an approximation of the probable cost of a project on the basis of available information. Cost overrun can be avoided with a credible, reliable and accurate of cost estimates. SCOPE OF REMEDIAL WORKS 2 16-Nov-16 PRELIMINARY WORK Example UTILITIES – Mapping/ Relocation/Supply SITE FACILITIES - Site Office Requirement & Provision , etc TESTING - Prelim Test EARTHWORK (EXCAVATION & BACKFILLING) Example Photo example of excavation & backfilling work SLOPE STABILIZATION WORK Example of Rubble Wall & Rubble Pitching 3 16-Nov-16 SLOPE STABILIZATION WORK Example of Soil Nailing SLOPE STABILIZATION WORK Example of Gabion Wall SLOPE STABILIZATION WORK Example of Crib Wall 4 16-Nov-16 SURFACE PROTECTION WORK Shotcrete SURFACE PROTECTION WORK Reinforced Enkamat SURFACE PROTECTION WORK Vegetation 5 16-Nov-16 DRAINAGE SYSTEM WORK (Surface Drainage) DRAINAGE SYSTEM WORK (Subsurface Drainage) Horizontal Drain ROAD WORK Crucher Run Roller Compaction Premix Pneumatic Compaction 6 16-Nov-16 EXAMPLE BILL OF QUANTITY (Preliminary Work) CADANGAN KAJIAN GEOTEKNIKAL DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CADANGAN CERUNKAJIAN DI DEWAN GEOTEKNIKAL FLAT DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CERUN DI DEWAN FLAT CADANGAN KAJIAN GEOTEKNIKAL DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CERUN DI DEWAN FLAT TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN Bill No. 1: General Items and Preliminaries Bill No. 1: General Items and Preliminaries Item Unit Quantity Item All quantities are provisional General Items and Preliminaries GENERAL ITEMS AND 1 1.1 Contractual Requirements 1.8.4 Allow for the provision of Performance Bond in the form of sum sum 1.10.1 Inspection and Testing sum 1.11 the contract period. 1.11.1 Preparation and submission of monthly progress report including 1.11.2 As-Built Drawing 1.11.3 Allow for the preparation of as-built drawings and completion sum Survey and Setting Out Works Survey and Setting Out Works Provide setting out, levelling and checking of construction of sum Temporary Works Temporary Works To provide temporary silt-sump/sediment traps,silt fence, earth drains, sum Supply, lay and maintain Grade A tarpaulin sheet for slope protection sum of the specification. 1.12 1.12.1 Work Programme Provide and maintain temporary access road from/to working sum platform. report duly certified by licensed surveyor as per requirements Work Programme Miscellaneous Miscellaneous Allow sum for temporary relocation and/or other related protection sum of utilities works due to construction as directed by the S.O. Allow for submission of Programme of Works prior to sum commencement of works throughout the contract period. 1.13 1.13.1 Site Cleaning anf Clearing Site Cleaning and Clearing 1.6.1 sum of work and remove on completion of works. during construction works as directed by the S.O. As-Built Drawing 1.6 Provide and maintain one (1) project signboard for the duration sum throughout the contract period. 1.5 sum Project Signboard 1.15.1 to maintain during construction stage. traffic management report complete with colour photographs, 1.5.1 Provide and maintain safety equipments as per specified in Project Signboard 1.15 sum etc, to contain possible spillage of silt to adjacent site and Progress Report Progress Report 1.4 Amount (RM) all works under the contract by a licensed surveyor. All quality control and testing requirements including preparation of report, test records complete with colour photographs, throughout 1.4.1 Price/Unit (RM) of works. 1.10 Inspection and Testing 1.3.1 Quantity Appendix 1A or requested by S.O. Mobilization and Demobilization Mobilization and Demobilization Allow for the mobilization of all labour, plant, equipment and and incidentals necessary to satisfactorily perform the injuries and damaged properties. ii. Workmen's Compensation and/or SOCSO. 1.3 Unit contract works and demobilization of the same on completion i. Insurance of Works including insurance against personal 1.2 1.14.1.3 and welfare regulation orders or by laws relating to all work people 1.9 1.9.1 Allow for the provision of insurances as per condition of contract. Amount (RM) Description All quantities are provisional sum (personal protective equipments, etc.). for performance and observance of this contract. Price/Unit (RM) Quantity Item B/F Provision of all costs incurred by complying with all safety, health Perlaksanaan equal to five (5) percent of the Contract Sum 1.2.1 Unit B/F approved Bank/Insurance Guarantee/Wang Jaminan 1.1.2 Bill No. 1: General Items and Preliminaries Amount Description (RM) All quantities are provisional PRELIMINARIES Contractual Requirements 1.1.1 Price/Unit (RM) S.O’s Office Requirement S.O.'s Office Requirement Provide, service and remove upon completion of work S.O.'s sum site office (cabin) complete with air-cond. and necessary furnitures/ Allow for site cleaning and clearing of construction debris through sum equipments as specified by S.O. out the construction and upon completion of works and dispose Compliance With Statutory Requirement surplus from site to contractor's own tip. 1.7 1.13.2 Compliance With Statutory Requirements 1.7.1 Allow for Statutory Obligation including levy payment to the Statutory Requirements and Lembaga Industri Pembinaan Malaysia 1.14 sum 1.14.1 1.8 Allow for the establishment of the contractor's site office and sum Site Office Provision Site Office Provision The contractor shall provide and maintain the following to the approval and for the use of S.O and his staff within two (2) Contractor’s Site Office and Contractor's Site Office and Accommodation Accomodation under Part VIII of the LPIPM Act 1994. 1.8.1 Allow maintenance for S.O.'s office as directed by S.O. weeks from the commencement date of the works until the insurance of Certificate of Practical Completion by the S.O.: sum 1.14.1.1 workmen's accommodation. Provide and maintain one (1) new computer facilities comprising sum of laptop computer system including all accessories as specified in Appendix 1B of the specification or requested by S.O. 1.8.2 Allow for the maintenance of the contractor's site office sum throughout construction period. 1.14.1.2 Provide and maintain one (1) new digital camera with photografic sum record as specified in Appendix 1A of the specification or requested 1.8.3 Allow for the removal of the contractor's site office on sum by S.O. completion of works. CARRIED FORWARD TOTAL CARRIED TO SUMMARY CARRIED FORWARD EXAMPLE BILL OF QUANTITY (Earthwork, Slope Stabilization & Surface Protection) CADANGAN KAJIAN GEOTEKNIKAL DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CERUN DI DEWAN FLAT TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN Bill No. 2: Slope Remedial and Mitigation Works Item Description Unit Quantity ha. 0.5 nr 7 m3 6500 m 126 nr 14 nr 14 nr 50 nr 2 Price/Unit (RM) Amount (RM) All quantities are provisional 2 Slope Remedial and Mitigation Works Site Clearing 2.1 Site Clearing 2.1.1 Clear and remove from site all obstacles over the areas for Earthwork the construction of slope remedial and mitigation works including trees, shrubs, roots, fences, existing road, structures and utilities, and disposal of all materials to Contractor's own dump site as directed by S.O. 2.1.2 Pruning and cutting all trees and dispose off the site including grubbing of the tree's roots exceeding 2m girth for slope protection works. Excavation & Trimming 2.2 Excavation & Trimming 2.2.1 Excavate by mechanical equipment to obtain formation level, load and transport unsuitable excavated material to contractor's own dumping source. 2.3 Horizontal Subsoil Drain Supply and install 75mm dia, 9m length horizontal subsoil drain at 3m c/c spacing, consisting of perforated UPVC pipe wrapped with a layer of non-woven geotextile as specified in drawing no. 2.3.1 2.3.2 Supply and construct cast in situ outlet drain made of Grade 25 concrete, inclusive reinforcement, as specified in Engineer's drawing no. 2.5 2.5.1 Soil Nail Supply and install T25, 6m length galvanized reinforcement steel as soil nails complete with centralizers and grout injection (Grade 30 Concrete) through 100mm dia. Drill hole at 1.5m c/c spacing Soil Nail as specified in Engineer's drawing and specification, in any strata (rock or soil). Works also include supply and fix nail head Slope Stabilization and all necessary works for proper completion inclusive UPVC pipe as casing for soil nailing average length as per drawing no. 2.5.2 Supply and install T25, 9m length galvanized reinforcement steel as soil nails complete with centralizers and grout injection (Grade 30 Concrete) through 100mm dia. Drill hole at 1.5m c/c spacing as specified in Engineer's drawing and specification, in any strata (rock or soil). Works also include supply and fix nail head and all necessary works for proper completion inclusive UPVC pipe as casing for soil nailing average length as per drawing no. 2.5.3 Allow for preliminary pull out test for soil nail as directed by the S.O (Location to be determined on site) 2.5.4 Allow for pull out test for soil nail to 1.5 × Working Load as nr 2 m2 5200 specified in Engineer's specification. Surface Protection Turfing 2.4 Turfing Close turfing on level surfaces including 50mm bed of black earth as specified in Engineer's drawing. 2.4.1 CARRIED FORWARD EXAMPLE BILL OF QUANTITY (Road Work & Drainage Work) CADANGAN KAJIAN GEOTEKNIKAL DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CERUN DI DEWAN FLAT TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN Bill No. 2: Slope Remedial and Mitigation Works Item Description CADANGAN KAJIAN GEOTEKNIKAL DAN KERJA REKABENTUK TERPERINCI BAGI RUNTUHAN CERUN DI DEWAN FLAT TAMAN MULIA, BANDAR TUN RAZAK, WILAYAH PERSEKUTUAN Bill No. 3: Drainage Work Unit Quantity Price/Unit (RM) Amount (RM) Item All quantities are provisional 4.8.1 Description Unit Quantity m 95 m 104 Price/Unit (RM) Amount (RM) All quantities are provisional B/F 4.8 3 Roadworks Roadworks 3.1 Fill, spread, grade and compact 50mm thk. sand bedding as m3 30 m3 62 3.1.1 specified in drawing and specification. Drainage Works Drainage Work Surface Drainage System Surface Drainage System Supply and install cast in-situ Grade 25 concrete U-shape intercepter drain (type D1) top width not exceeding 600mm and depth to invert not exceeding 300mm. Rate inclusive excavation, formwork, lean 4.8.2 Fill, spread, grade and compact 300mm thk. crusher run material as concrete, demolished existing drain, reinforcement and removal road base (compact to 95% max. dry density) as specified in of surplus material. Refer drawing no. drawing and specification. 3.1.2 4.8.3 Supply and apply tack coat (Grade RC2) applied at a nominal spray m2 205 m2 205 m2 205 Supply and install cast in-situ Grade 25 concrete V-shape berm drain (type BD1), top width not exceeding 600mm and depth to invert not rate of 1.20 ± 0.1 litres per square meter. exceeding 300mm. Rate inclusive excavation, formwork, lean concrete, demolished existing drain, reinforcement and removal 4.8.4 Supply, lay and compact 60mm thk. Asphaltic Concrete Binder of surplus material. Refer drawing no. Course (ACBC) as specified in drawing and specification. m 300 3.1.4 Supply and construct 600mm (W) × 600mm (D) U-shaped channel cascade drain Type CD1 made of Grade 25 concrete as specified in Engineer's drawing. Rate include hacking-off, removal of existing drains, excavation, lean concrete, reinforcement, formworks and disposal of surplus material. m 50 3.1.5 Supply and construct 750mm (W) × 750mm (L) × 750mm (D) reinforced concrete sump (Type A) made of Grade 25 concrete as specified in Engineer's drawing. Rate include hacking-off, removal of existing sump, excavation, lean concrete, reinforcement, formworks and disposal of surplus material. nr 4 3.1.6 Supply and construct 1000mm (W) × 1000mm (L) × 1000mm (D) reinforced concrete sump (Type B) made of Grade 25 concrete as nr 5 3.1.3 4.8.5 Supply, lay and compact 40mm thk. Asphaltic Concrete Wearing 4.6 4.6.1 Supply all the materials and apply/re-apply reflective thermoplastic marking (white), 200mm width single "Broken/Continuous Road Line" as directed by S.O. or as specified in drawing. Handrail Handrail Supply and install galvanised steel pipes handrail complete with post as specified along capping beam including cutting, welding and painting. exceeding 1200mm. Rate inclusive excavation, formwork, lean concrete, demolished existing drain, reinforcement and removal of surplus material. Refer drawing no. m2 m Supply and construct U-shaped toe drain (type D2), top width not exceeding 1500mm and depth to invert not Course (ACWC) as specified in drawing and specification. 4.8.6 55 specified in Engineer's drawing. Rate include hacking-off, removal of existing sump, excavation, lean concrete, reinforcement, formworks and disposal of surplus material. 3.1.6 Upgrade existing drains, culverts, sumps and etc within residential area sum as specified in the drawing and specification. Road Work CARRIED TO GRAND SUMMARY Drainage Work CARRIED FORWARD 7 16-Nov-16 3M 1P 1. 2. 3. 4. Man Power Materials Machinery Production 8 16-Nov-16 EXTERNAL FACTOR 1. TYPE OF REMEDIAL. 2. QUANTITY OF WORK 3. LOCATION OF SITE. 4. DIFFICULTY OF SITE. 5. CURRENCY EXCHANGE. 6. MARKET VALUE OF CONSTRUCTION MATERIALS AND MACHINERY RENTAL TYPE OF REMEDIAL Type of remedial is one of the factor will be affect the cost estimation because of: 1. Different work scope will be involve. 2. Different material will be used. 3. Different machinery will be used. 4. Different duration of work. FACTOR OF LOCATION (Rate of Machinery) Different rate of machinery depend on site location (state). Source: Jadual Kadar Harga Kerja-kerja Kecil Dan Pembaikan 2014 9 16-Nov-16 FACTOR OF LOCATION (Rate of Man Power) Different rate of man power depend on site location (state). Source: Jadual Kadar Harga Kerja-kerja Kecil Dan Pembaikan 2014 SITE DIFFICULTY (Limited Access to Failure Area) Less of production per day will increase the cost of operation work FAILURE Approximate 4.5m House Approximate 2.5m SITE DIFFICULTY (Limited Work Space) Need the high skill/experience man FAILURE power to carry out the work. Working Area House Working Area Working Area House House Working Area 10 16-Nov-16 PAPER CUTTING ON CURRENCY EXCHANGE PAPER CUTTING ON INCREAMENT OF MARKET VALUE FOR CONSTRUCTION MATERIALS 11 16-Nov-16 FLOWCHART OF COST ESTIMATION Materials Cost for overall quantity Cost per day Machinery Total Cost Rate per m² Cost per day Man-Power Projection of Work Duration Quantity/Production Production Rate Production per day FLOW DIRECTION CONCLUSION 1. Cost estimation of slope remedial work must be carried out to prevent the overrun of cost. 2. The estimator must experience on the market value of man power, materials and machinery. 3. The efficient cost of slope remedial work can be estimate by considering all the factors and parameters that has been presented. 12 16-Nov-16 13