Ex. No: STRAIN MEASUREMENT Date: -------------------------------------------------------------------------------------------------------------------------AIM To study the characteristics between strain applied to the cantilever strain sensor and the signal conditioned sensor output voltage APPARATUS REQUIRED 1. 2. 3. 4. 5. ITB-17-CE Trainer kit Multi meter (mV) Cantilever beam strain sensor setup. Weights (100 grams X 10 no’s). Power chord. FORMULA USED πΈππππ % = π΄ππ‘π’ππ ππ‘ππππ − πβπππππ‘ππππ ππ‘ππππ π₯ 100 πβπππππ‘ππππ ππ‘ππππ πβπππππ‘ππππ ππ‘ππππ = 6 ππΏ π 100 π΅ππ‘ 2 π€βπππ π = ππππ πππππππ t = thickness of the beam = 0.25cm B= breadth of the beam = 2.8cm L = length of the beam = 21.58 cm Y = Young’s Modulus = 2 x 106 kg/cm2 PROCEDURE ο The cantilever beam is installed and interfaced with ITB-17-CE kit. ο The multimeter is connected across T5 and GND for the signal conditioned sensor voltage measurement and the module is switched ON ο Initially, the beam is unloaded and the display is nullified by using zero adjustment POT ο The maximum load of 1 kg is applied to the beam and the display is adjusted to 370µ strain by using gain adjustment POT ο The load is applied to the beam and the signal conditioned sensor output voltage is measured across T5 and GND ο The load is gradually increases and the corresponding signal conditioned senor voltage and the actual strain is noted down. ο The values of theoretical strain, actual strain and signal conditioned sensoe outout voltage are tabulated ο Graph are plotted between (a) theoretical strain and signal conditioned sensor output voltage (b) theoretical strain and actual strain TABULATION S.NO Applied Load (gm) Theoretical Strain Signal Conditioned sensor output voltage Actual strain % error RESULT: Thus the characteristics between the strain applied to the cantilever strain sensor and the signal conditioned sensor output voltage is plotted. Ex. No: LINEAR VARIABLE DIFFERENTIAL TRANSFORMER Date: ---------------------------------------------------------------------------------------------------------------------------AIM To calibrate the LVDT position sensor and plot the graph between micrometer displacement and error (%). APPARATUS REQUIRED 1. 2. 3. 4. ITB -12CE unit LVDT setup Multi meter Power Chord FORMULA USED πΈππππ % = πΆπππ πππ πππππππππ‘ − ππππππππ‘ππ πππ πππππππππ‘ π 100 ππππππππ‘ππ πππ πππππππππ‘ PROCEDURE ο ο ο ο ο ο ο ο ο ο ο ο ο Install the LVDT position sensor and interface the 9 pin D type cable with ITB -12CE unit Switch ON the unit Set the micrometer position at 10mm and calibrate the display at 0 mm using ‘Zero’ potentiometer. Set the micrometer position at 20mm and calibrate the display at ‘10’ mm using ‘span’ potentiometer Repeat the zero and span calibration, until the core displacement is 0.00mm for 10mm displacement in micrometer and core displacement is 10.00mm for 20 mm displacement in micrometer. After completion of calibration, place the core of the LVDT to 10mm by adjusting the micrometer. Gradually increase the micrometer displacement from 10 mm to 20mm and note down the forward core displacement from zero mm to 10 mm on the display. Similarly decrease the micrometer displacement from 10 mm to zero and note down the reverse core displacement of zero to -10 mm on the display Tabulate the readings of the core displacement, Micrometer displacement and secondary output voltage (mV). Plot the graph between the micro meter displacement (mm) along x-axis and Error (%) along Y-axis The bulb is moved towards the sensor in the steps of 5cm distance and the corresponding voltages are noted down The procedure is repeated for 10V and 12V adjustments and the readings are tabulated A graph is plotted between distance and voltage TABULATION S.No Micrometer Displacement (mm) RESULT: Thus the LVDT position sensor is calibrated Core Displacement (mm) Error (%) Ex. No: THERMOCOUPLE Date: -------------------------------------------------------------------------------------------------------------------------AIM To study the characteristics of thermocouple APPARATUS REQUIRED 1. 2. 3. 4. 5. 6. ITB-05CE Thermocouple Water bath Thermometer Digital thermometer Power chord FORMULA USED πΈππππ % = π·ππ ππππ¦ππ π‘πππ − π΄ππ‘π’ππ π‘πππ π 100 π΄ππ‘π’ππ π‘πππ PROCEDURE ο The terminals of the thermocouple are connected across T1 and T2 ο 3/4th of water is poured inside the jug and the thermocouple and the thermometer are placed inside the jug ο The initial water temperature is noted from thermometer and the set potentiometer is adjusted till the display reads initial temperature ο The water is boiled and the thermometer reading is noted ο The final set potentiometer is adjusted till the display reads the boiling temperature ο Again the sensor is immersed in cold water and the display reading is adjusted ο The process is repeated till the display shows exact boiling water and cold water temperature ο The thermocouple and the thermometer are inserted into the hot water bath and the thermometer and the thermocouple readings are noted for every 10 degree fall in temperature. ο The readings are tabulated and a graph is plotted between temperature and % error TABULATION S.No Actual Temp Displayed Temp % error MODEL CALCULATION RESULT: Thus the characteristics of thermocouple was studied and graph was plotted. Ex. No: LOADING EFFECT ON POTENTIOMETER Date: --------------------------------------------------------------------------------------------------------------------------AIM To study the performance characteristics of a translational & rotational potentiometer under the ideal and loaded conditions. APPARATUS REQUIRED 1. ITB -12B unit 2. Patch cords FORMULA USED Translational Potentiometer Output Voltage under ideal condition: π0 = π₯π π₯π‘ ππ Output Voltage under loaded condition: π0 = ππ π π π π π π 1−π +1 Rotational Potentiometer Output Voltage under ideal condition: π0 = ππ ππ‘ ππ Output Voltage under loaded condition: π0 = ππ π π 1−π π π π π +1 where π0 & ππ = Input and Output voltage in volts π₯π‘ = total length of translation at potentiometer in cm π₯π = displacement of wiper from its zero position in cm ππ‘ = total travel of the wiper in degree ππ = Input angular displacement in degree π π = 980 β¦ ; π π = 10.770 kβ¦ ; k = π₯π / π₯π‘ PROCEDURE Connections are made and the power supply is switched ON The wiper is kept in zero position & the voltage is noted The wiper movements are varied step by step and the corresponding reading is note down The readings are tabulated under ideal condition The load is introduced by means of connecting resistance of the path indicating meter The wiper movements are varied step by step and the corresponding reading are tabulated The theoretical value is calculated under ideal & loaded condition and compare with practical value ο A graph is drawn between (a) different values of displacement and output voltage (b)different values of degree and output voltage ο ο ο ο ο ο ο TABULATION Linear mode S.No Distance in cm S.No Distance in degree Output in volts (Theoretical) Ideal Loaded Output in volts (Practical) Ideal Loaded Output in volts (Theoretical) Output in volts (Practical) Rotational mode Ideal Loaded Ideal Loaded RESULT: Thus the performance characteristics of linear & rotational potentiometers under ideal and loaded conditions were studied. Ex. No: HALL EFFECT VOLTAGE SENSOR Date: -----------------------------------------------------------------------------------------------------------------------------AIM To study the performance characteristics of the hall effect voltage sensor. APPARATUS REQUIRED 1. 2. 3. 4. VHET -01 module. CRO (Cathode ray oscilloscope). Digital multi meter. Autotransformer. PROCEDURE ο Connections are made and the main unit is switched ON ο Using the multi meter across T2 and Ground terminal, output voltage is measured (or) the display shows the output voltage ο The input voltage is varied using Auto transformer. (0-230 V) and the corresponding voltage is measured ο A graph is plot between input voltage (AC) and the output voltage (DC) TABULATION S.No Input Voltage (0 – 230 V AC) Output Voltage in DC RESULT: Thus the performance and characteristics of Hall Effect voltage sensor was studied and graph was plotted. Ex. No: LDR/ PHOTODIODE / PHOTOTRANSISTOR Date: -------------------------------------------------------------------------------------------------------------------------AIM To study the response of distance versus voltage in LDR/Photodiode/Phototransistor APPARATUS REQUIRED 1. 2. 3. 4. ITB-27unit ITB-27 setup Multi meter Power chord PROCEDURE ο Interfacing of the sensor and the light source is done ο The pointer is positions at 0 cm on the scale where the bulb is at maximum distance away from the sensors and the light intensity is at low level ο The main unit is switched ON ο 8 V is set across T1 and T2 terminals by adjusting the 0-12V DC potentiometer ο The output is measured across T5 & T6 for LDR, T7 & T8 in Photodiode and T9 & T10 for Phototransistor ο The bulb is moved towards the sensor in the steps of 5cm distance and the corresponding voltages are noted down ο The procedure is repeated for 10V and 12V adjustments and the readings are tabulated ο A graph is plotted between distance and voltage TABULATION S.No Distance (cm) 8V LDR 10V 12V Sensor Output Voltage (V) Photodiode 8V 10V 12V Phototransistor 8V 10V 12V RESULT: Thus the response of distance versus voltage in LDR/Photodiode/Phototransistor were studied PROGRAMMING LOGIC CONTROLLER AIM: To design and simulate the logic functions in PLC SOFTWARE USED PLC fiddle PLC FIDDLE SOFTWARE PICTURE Procedure: ο· ο· ο· ο· The necessary components required for the given circuits is identified in PLC fiddle software The suitable components are selected from the instruction tab like contacts , coils timers and counters etc. The ladder diagram for the required logic function is drawn The output is verified Gates and symbols: Result Thus the given logic functions are simulated and verified PROGRAMMING FOR COUNTERS AND TIMERS AIM: To design and simulate the operation of timers and counters SOFTWARE USED PLC fiddle website PLC FIDDLE SOFTWARE PICTURE Procedure: ο· ο· ο· ο· The necessary components required for the given circuits is identified in PLC fiddle software The suitable components are selected from the instruction tab The necessary ladder diagram is drawn The output is verified Off delay Timers in PLC fiddle software Up counter in PLC fiddle software Result Thus the operation of counters and timers are simulated and verified Ex. No: AUTOMATIC OPERATION OF SINGLE ACTING CYLINDER USING TIMERS (PLC) Date: -------------------------------------------------------------------------------------------------------------------------------AIM To control the operation of single acting cylinder with timers using PLC kit APPARATUS REQUIRED 1. 2. 3. 4. 5. Single Acting Cylinder Solenoid Valves Compressor FRL Unit PLC kit PROCEDURE ο ο ο ο ο ο ο ο ο The necessary circuit diagram is drawn Power supply is given to the Electro-pneumatic kit The components of the electro-pneumatic board are connected as per the circuit diagram Ladder logic for the given operation is drawn in VersaPRO software PLC module is powered ON The PC is connected to the PLC module Necessary connections are made in the PLC kit The program is loaded in the PLC The program is executed and output is verified RESULT: Thus the given sequence of operation is performed using PLC Ex. No: OPERATION OF DOUBLE ACTING CYLINDERS USING COUNTERS (PLC) Date: -------------------------------------------------------------------------------------------------------------------------------AIM To control the operation of double acting cylinder with counters using PLC kit APPARATUS REQUIRED 1. 2. 3. 4. 5. Single Acting Cylinder Solenoid Valves Compressor FRL Unit PLC kit PROCEDURE ο ο ο ο ο ο ο ο ο The necessary circuit diagram is drawn Power supply is given to the Electro-pneumatic kit The components of the electro-pneumatic board are connected as per the circuit diagram Ladder logic for the given operation is drawn in VersaPRO software PLC module is powered ON The PC is connected to the PLC module Necessary connections are made in the PLC kit The program is loaded in the PLC The program is executed and output is verified RESULT: Thus the given sequence of operation is performed using PLC Ex. No: IMPLEMENTATION OF LOGIC FUNCTIONS TO CONTROL THE OPERATION OF SINGLE ACTING CYLINDER (PLC) Date: -------------------------------------------------------------------------------------------------------------------------------AIM To implement the given logic functions in the control of single acting cylinder APPARATUS REQUIRED 1. 2. 3. 4. 5. Single Acting Cylinder Solenoid Valves Compressor FRL Unit PLC kit PROCEDURE ο ο ο ο ο ο ο ο ο The necessary circuit diagram is drawn Power supply is given to the Electro-pneumatic kit The components of the electro-pneumatic board are connected as per the circuit diagram Ladder logic for the given operation is drawn in VersaPRO software PLC module is powered ON The PC is connected to the PLC module Necessary connections are made in the PLC kit The program is loaded in the PLC The program is executed and output is verified RESULT: Thus the given sequence of operation is performed using PLC Ex. No: EXECUTION OF 8085 MICROPROCESSOR PROGRAMS Date: -------------------------------------------------------------------------------------------------------------------------------AIM To execute the simple microprocessor programs PROGRAM 1 : Addition of 2 – 8 bit numbers Memory Address Opcodes Mnemonics PROGRAM 2 : Subtraction of 2 – 8 bit numbers Memory Address Opcodes PROGRAM 3 : Multiplication of 2 – 8 bit numbers Memory Address Opcode Mnemonics Mnemonics PROGRAM 4 : Division of 2 – 8 bit numbers Memory Address Opcode Mnemonics PROGRAM 5 : Conversion of HEX to Binary Memory Address Opcode Mnemonics PROGRAM 6 : Biggest Number in an array Memory Address Opcode Mnemonics RESULT: Thus the microprocessor programs are executed and verified. Ex. No: STEPPER MOTOR CONTROL USING MICROPROCESSOR Date: -------------------------------------------------------------------------------------------------------------------------------AIM a) To run a stepper motor at different speeds in two direction b) To run a stepper motor for required angle PROGRAM 1 : Rotation at different speed Memory Address Opcodes Mnemonics PROGRAM 2 : Rotation for required angle Memory Address Opcodes Mnemonics Steps Calculation RESULT: Thus the stepper motor is controlled using microprocessor 8085. Ex. No: TRAFFIC LIGHT INTERFACE Date: -------------------------------------------------------------------------------------------------------------------------------AIM To interface the traffic light controller with the microprocessor 8085 PROGRAM Memory Address Opcodes Mnemonics RESULT: Thus the traffic light controller is interfaced using microprocessor 8085. Ex.No: Date: ARDUINO INTERFACING Aim: To interface LED and push button with Arduino microcontroller Circuit Diagram: Program: int Buttonstate = 0; void setup () { pinMode(2, INPUT); pinMode(13, OUTPUT); } void loop () Buttonstate = digitalRead(2); if (Buttonstate == HIGH) { digitalWrite(13, HIGH); delay(1000); } else { digitalWrite(13, LOW); } } Result: Thus LED and push button are interfaced with Arduino microcontroller Ex. No: CONTROL OF SINGLE ACTING CYLINDER USING ELECTROPNEUMATIC KIT Date: -------------------------------------------------------------------------------------------------------------------------------AIM To control the single acting cylinder using solenoid valves APPARATUS REQUIRED 1. 2. 3. 4. Single Acting Cylinder Solenoid Valve Compressor FRL Unit PROCEDURE ο ο ο ο The necessary circuit diagram is drawn Power supply is given to the Electro-pneumatic kit The components of the electro-pneumatic board are connected as per the circuit diagram The valves are operated and the circuit is verified RESULT: Thus the single acting cylinder is controlled using solenoid valves Ex. No: CONTROL OF DOUBLE ACTING CYLINDER USING ELECTROPNEUMATIC KIT Date: -------------------------------------------------------------------------------------------------------------------------------AIM To control the double acting cylinder using solenoid valves APPARATUS REQUIRED 1. 2. 3. 4. Double Acting Cylinder Solenoid Valve Compressor FRL Unit PROCEDURE ο ο ο ο The necessary circuit diagram is drawn Power supply is given to the Electro-pneumatic kit The components of the electro-pneumatic board are connected as per the circuit diagram The valves are operated and the circuit is verified RESULT: Thus the double acting cylinder is controlled using solenoid valves Image Processing - 1 AIM: To find out the distance between the centroid of the two given objects using MATLAB software SOFTWARE USED MAT LAB PROGRAM c_img=name_of_the_image; g_img=rgb2gray (c_img); b_img=im2bw (g_img); com_img=imcomplement (b_img); img_reg=region props (com_img); img_centroid=cat(1,img_reg.Centroid); disp(img_centroid); Using the coordinates of the centriod obtained, the distance is calculated using distance formula. Result Thus the distance between the centroid of the two given objects is found. Image Processing - 2 AIM: To determine the colour of the given object using MATLAB software SOFTWARE USED MAT LAB PROGRAM img_crop_rgb = name_of_the_image; img_crop_hsi=rgb2hsv (img_crop_rgb); a1=img_crop_hsi (: 1); hue=round (mean (mean (a1))*100); if hue<50 disp ('GREEN'); else if hue<80 && hue>50 disp ('BLUE'); else disp ('RED') Result By using MATLAB the colour of the given object is found. Ex. No: SIMULATION OF SINGLE ACTING CYLINDER USING AND/OR LOGIC Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the operation of single acting cylinder using AND / OR logic SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given circuit is drawn, simulated and verified. Ex. No: AUTOMATION OF SINGLE ACTING CYLINDER Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the automation of single acting cylinder SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given circuit is drawn, simulated and verified. Ex. No: SEQUENCING OF DOUBLE ACTING CYLINDER USING LIMIT VALVES Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the automatic operation of double acting cylinder using limit valves SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given sequence is drawn, simulated and verified. Ex. No: SEQUENCING OF DOUBLE ACTING CYLINDER USING SOLENOIDS Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the automatic operation of double acting cylinder using solenoids SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given sequence is drawn, simulated and verified. Ex. No: OPERATION OF SINGLE ACTING HYDRAULIC CYLINDER Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the operation of single acting hydraulic cylinder SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given circuit is drawn, simulated and verified. Ex. No: OPERATION OF SINGLE ACTING CYLINDER USING SOLENOID VALVES Date: -------------------------------------------------------------------------------------------------------------------------------AIM To design and simulate the operation of single acting cylinder using solenoid valves SOFTWARE USED AUTOMATION STUDIO PROCEDURE ο ο ο ο The necessary components required for the given circuit is identified The suitable components are selected from the library The circuit diagram is drawn by establishing the connections between various components The sequence of operation is simulated and the sequence is verified RESULT: Thus the given circuit is drawn, simulated and verified.