Standard Supports 2020 Standard Supports 2020 Date of issue: June 2015 The LISEGA product program covers all components required for the implementation of modern concepts in the support of pipe systems. These components correspond to the LISEGA standardization philosophy and are organized in a modular system with load and attachment compatibility. Containing the complete product program, this catalog is in full compliance with LICAD, the LISEGA pipe support design program. The catalog and LICAD can be downloaded from www.lisega.de. LISEGA reserves the right to introduce revisions in the interest of further technical development. Standard Supports 2020 Performance with System Customers and their suppliers depend on each other for mutual success. We at LISEGA want to show ourselves to be partners of value to our customers with a comprehensive and effective performance package. We are prepared to provide top performance day in and day out. Our goal is customer satisfaction and only if we achieve that objective are we satisfied too – that’s where our motivation is coming from. Right from the beginning, some five decades ago, we have concentrated exclusively on pipe supports, thoroughly and comprehensively. The quality and efficient utilization of our products are just as important to us as our reliability and low application costs. The basis is a well-engineered product program of more than 12,000 standardized support components forming a clearly arranged functional modular system. The resulting efficiency, and in particular by using our LICAD design software, provides additional savings in costs both in planning and installation. Confident that we have a committed work force to support us, the LISEGA management invests all its energy into satisfying customer requirements. For this, and for our mutual pleasure in seeking success, people at LISEGA are working together with our customers, goal-orientated and highly motivated by performance with system. LISEGA Hans-Herlof Hardtke Dr. Georg Friberg (from left to right) Dr. Ekkehard Heinrichs, Chief Technical Officer Hans-Herlof Hardtke, Chairman of Supervisory Board Dr. Georg Friberg, Chief Executive Officer Hans-Heiner Eddelbüttel, Chief Finance Officer Zeven, Germany Headquarters Kodak, TN, USA Bondoufle, France Shanghai, China Al-Jubail, Saudi Arabia Netherton, England Wittenburg, Germany (LISEGA affiliate for fasteners) Overall contents Detailed information on contents in the individual sections Technical specifications Constant hangers, constant supports Spring hangers, spring supports LICAD ® Plug-in and Libraries Product Group 0 1 2 Snubbers, rigid struts, viscoelastic dampers, energy absorbers, dynamic clamps 3 Pipe clamps, clamp bases, pipe connecting parts 4 Roller bearings, pipe saddles, cryogenic clamp bases 5 Threaded connecting elements 6 Structural attachments, trapezes, clamps, slide plates 7 LISEGA software tools for planning and design 8 Supplementary services, engineering, field service 9 Product Group 1 Constant hangers, constant supports, types 11, 12, 19 Product Group 2 Spring hangers, spring supports, types 21, 22, 28, 29 Product Group 3 Snubbers, energy absorbers, rigid struts, viscoelastic dampers, dynamic clamps, types 30-39 Product Group 4 Pipe clamps, clamp bases, pipe connecting parts, types 41-46, 48-49 Product Group 5 Roller bearings, pipe saddles, cryogenic clamp bases, types 51-58 Product Group 6 Threaded connecting elements, types 60-67 Product Group 7 Structural attachments, trapezes, clamps, slide plates, types 73-79 Product Group 8 LISEGA software tools for planning and design Product Group 9 Supplementary services, engineering, field service 0 Product group Technical specifications Technical specifications 0 Technical specifications Contents Page 1. Standard Supports, requirements and definition . . . . . . . . . . . . . . 0.1 2. LISEGA Standard Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 3. LISEGA Modular System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3.1 User benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 0 PRODUCT GROUP 1 3.2 Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3.3 Product groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3.4 Load groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 3.5 Travel ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 3.6 Product groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 3.7 Modular System for load and connection compatibility . . . . . . . . . . . 0.4 4. Permissible loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 4.1 Statically and dynamically loaded components . . . . . . . . . . . . . . . . 0.5 4.2 Product group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 4.3 Product group 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 4.4 Load groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 5. Type designation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 6. Standards and codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 7. Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 8. Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 9. Surface protection against corrosion . . . . . . . . . . . . . . . . . . . . . 0.10 9.1 Standard corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.11 9.2 Increased corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.12 9.3 Hot dip galvanized surface treatment . . . . . . . . . . . . . . . . . . . . . . 0.13 10. Operational behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.14 11. Connection dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.15 12. Quality Management and IMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.16 13. Suitability tests, types tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.17 14. Standard versions and increased requirements . . . . . . . . . . . . . . . 0.18 15. Form of shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.19 16. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.19 17. Technical modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.19 2 3 4 5 6 7 8 9 0.0 0 Technical specification The products outlined in this catalog - Standard Supports 2020 - are fully in line with the latest developments in support technology and satisfy general requirements for plant installation at the highest level. For the general design of LISEGA standard supports, uniform criteria are applied. They are described in the following Technical specifications and are binding for the contents of this catalog. Componentrelated features are outlined in the corresponding sections of the product groups and in the type data sheets 1. Standard Supports, definition 2. LISEGA Standard Supports and requirements 2.1 Scope At LISEGA, standard supports form the basis of a comprehensive performance package. A For the support of industrial piping systems complete product program of more than 12,000 the use of standard supports is regarded as standardized components covers all support well-proven, up-to-date technology. situations, operational loads, temperatures and Only a high level of standardization can satisfy the travel ranges normally experienced in piping demand for technically superior and at the same systems in industrial plant construction: time economical support components. The complex requirements for modern pipe supports are: 650°C operating temperature for pipe clamps and clamp bases 400kN nominal load for all mainly reliable functioning statically loaded components maintenance-free operation 1000kN nominal load for rigid struts quick delivery and standard snubbers low component prices 5000kN design load for large-bore computerized design systems snubbers easy installation 900mm travel range for constant hangers favorable performance weight ratio 400mm travel range for spring hangers 1.1 Requirements 1.2 Definition Unless expressly agreed otherwise, the stipulations Standard supports must fulfill the following criteria: in the catalog Standard Supports 2020 apply to component shapes are uniform and all our shipments. designed to make the optimum use of material components are compatible regarding dimensions and load capacity components are cataloged and clearly designated via an identification system components are manufactured in series production components comply with the approved standards and international codes the functional capacity, suitability and durability of the components is well proven components are certified and approved for use by independent certification bodies The relevant codes for pipe supports in German and European plant construction (power stations), the DIN EN 13480-T3 and VGB Guideline R 510 L, require the preferential use of standard supports and define the criteria as follows: 2.2 Design features Specially developed components are available for the various support functions. Fundamental design principles were taken into consideration in the design and construction of the components: symmetrical design shapes compact installation dimensions special, reliable functional principles extra-wide adjustment ranges fully compatible load ranges and connection dimensions integrated installation aids Moreover, LISEGA hangers feature only one upper connection point. Due to this, along with compact and symmetrical design shapes, load distribution free of imposed moments on the connections is ensured and easy installation made possible. The operating position of the moving parts (hangers, supports and snubbers) can be read directly off a linear travel indicator. Load adjustment of the constant hangers and “Standard Supports are pipe support components supports can be carried out at all times, even in which the design in form and dimensions, as in the installed condition. Hangers and supwell as the design data regarding loads, are spec- ports can be blocked in any travel position. ified, verified and cataloged and where the components are manufactured according to defined, reproducible processes, e.g. series production”. 0.1 2.3 Principle of the optimum design For the design and arrangement of support components, optimum coverage of the specific support function is the decisive factor. So only one design is required for each function, namely, the optimum one for the purpose. The project engineer is no longer forced to choose from a range of alternative solutions. This not only facilitates application but also increases safety. In addition it is a prerequisite for the logical implementation of standardized construction according to the modular system. There’s only ONE best solution! 3. The LISEGA Modular System 3.1 User benefits The cost of pipe supports is a major factor in the total cost of a pipe system. The cost of the supports is the accumulated total arising from the individual costs of: project management (processing) design and engineering work use of material (components) and installation and assembly work Moreover, the pipe supports are almost always critical for the commissioning deadlines and can, through delays in delivery, cause incalculable extra costs. 0 The cumulative benefits from this result in reliThe economic principle: able project processing at competitive prices with superior component quality. In addition, = with the least possible the user also benefits from cost reductions in effort, achieving the labor-intensive sectors such as support engineermaximum possible benefit ing (design) and onsite installation. The assembly procedure for the pipe systems can also be = Total Cost Minimum/TCM streamlined by first installing the supports, then mounting the piping directly into them. 3.2 Functionality The standardization of components at LISEGA is specifically directed toward their systematic interaction as support configurations. To this end, load and travel ranges as well as the geometry of the connections are harmonized. The LISEGA standard support program has been developed in this fashion as a fully functional and effective modular system. The individual components therein form modules and guarantee load compatibility. This enables a wide range of combinations to produce tailor-made support configurations as required. The comprehensive selection of components enables adaptation widely to differing support situations and application conditions. First install the supports, then mounting the pipes! Product Groups + load groups + travel ranges + connection compatibility = Modular System 3.3 Product groups The standardized components are divided into 7 product groups according to task and function (see standardized components table p. 0.3 and diagram on p. 0.4). Modular System 3.4 Load groups + CAD design The goal of the LISEGA product strategy is to To ensure uniform loading in component + IT Logistics System achieve optimum user benefits for customers at combinations the product groups are arranged the lowest cost, following the economic principle. throughout according to clearly classified static and dynamic load groups (see p. 0.5 and p. 0.6). = High-Tech Application The LISEGA modular system provides the corresponding basis. The standardization of components is the decisive prerequisite for: rational series production favorable performance/weight ratios consistently high product quality ready availability from stock our special LICAD® design software 0.2 3.6 Product groups Metric or UNC according to region of application. Within a load group (nominal load) all components feature uniform load limits and safety margins. Within a load group the connection dimensions of the components (thread and bolt diameters) are uniform and compatible with the components in other product groups. As different components can only be combined with each other within the same load group the stresses on a load chain are consistent throughout, whereby the clamps are selected in each case according to the relevant temperature and isolation thickness of the pipe system. product group 1 Constant hangers & supports 2 Spring hangers 3 Dynamic components 4 Pipe connecting components 5 Pipe bearings and saddle components, cryogenic clamp bases 6 Threaded connecting elements 7 Structural attachment elements The incorrect combination of parts from different load groups is thus avoided. 3.5 Travel ranges 3.5.1 Constant and spring hanger travel ranges Moving components such as constant and spring hangers are split into travel ranges corresponding to the usable spring travel of the standard springs used. The relevant travel range in each case is designated in the type description by the 4th digit in the following table. For spring hangers and supports (Product Group 2) the springs are pre-stressed to approx. 1/3 of their nominal load. This results in the initial load. constant travel range [mm] 0 - 75 0 - 150 0 - 300 0 - 450 0 - 600 0 - 750 0 - 900 hangers type designation 1. .1 .. 1. .2 .. 1. .3 .. 1. .4 .. 1. .5 .. 1. .6 .. 1. .7 .. spring hangers travel range type [mm] designation 0 - 50 2. .1 .. 0 - 100 2. .2 .. 0 - 200 2. .3 .. 0 - 300 2. .4 .. 0 - 400 2. .5 .. 3.5.2 Snubber travel ranges The LISEGA snubbers are grouped into standard stroke ranges denoted by the 4th digit of the type designation as in the following table. snubbers stroke [mm] type 150 300 400 500 600 750 100 30 30 30 30 30 30 30/31 30/31 200 0.3 type designation 3. 3. 3. 3. 3. 3. 3. .2 .3 .4 .5 .6 .7 .8 .. .. .. .. .. .. .. 3. .9 .. standard components type component 11 12-14 16 17 18 19 19 71 79 20 21 22 25 26 27 28 29 72 79 30 31 32 33 34 35 36-38 39 3D 3L 3R 40 41 42-44 45,46,48 49 77 51 52 53 54 54 55 56 57 57 58 60 61 62 63 64 65 66 67 70 73 74 75 76 78 79 Constant hangers Constant hangers, multi-cell Constant supports, multi-cell Servo hangers Constant hangers, low profile Constant supports, low profile Angulating const. supp., low profile Brackets for constant hangers Constant hanger trapezes Angulating spring supports Spring hangers Heavy duty spring hangers Spring hangers, seated Heavy duty spr. hang. (seated) Sway braces Heavy duty spring supports Spring supports Base plates Spring hanger trapezes Snubbers Large bore snubbers Energy absorbers Installation extensions Dynamic pipe clamps Weld-on brackets Dynamic pipe clamps Rigid struts Viscoelastic dampers Shear lugs Pipe whip restraints U-bolts Weld-on lugs Horizontal clamps Riser clamps Clamp bases, lift-off restraints Connection plates Cylinder roller bearings Double taper roller bearings Double cylinder roller bearings Weld-on pipe saddles Pipe saddle with pipe clamps Lift-off restraints Cryogenic clamp bases Cryogenic axial stops Weld-on pipe shoes Stanchions Eye nuts Clevises Turnbuckles Hexagon nuts Rod couplings Tie rods L/R Tie rods Threaded rods / stud bolts Sliding components Weld-on clevises Weld-on plates with sph. washers Weld-on eye nuts Beam adapters Beam clamps Trapezes 0 3.7 Modular system for load and connection compatibility Constant hangers, constant supports 1 Pipe clamps, clamp bases, pipe connections Cryogenics, stanchions, roller bearings, pipe saddles 2 5 8 Load and connection compatibility M 10 M 10 M 12 M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48 M 56x M 4 64 M x4 68 M x4 72 M x4 80x 4 10 C 10 D 12 1 12 2 16 3 20 4 24 5 33 6 40 7 45 8 50 9 60 0 1 70 0 2 70 0 3 80 0 4 90 0 5 6 Connecting components Snubbers, rigid struts, energy absorbers, viscoelastic dampers, dynamic clamps 3 1 0.3 2 0.6 5 1.2 0 2.5 0 5.0 0 0 . 10 00 20. 00 40. 00 60. 00 80. 0 0 . 100 0 .0 0 6 1 0 .0 200 0 .0 0 4 2 .00 0 30 0 .0 400 nominal load kN LISEGA Software Tools for Planning and Design Ø bolts load group 7 4 thread Structural attachments, trapezes, beam adapters, slide plates Spring hangers, spring supports 0.4 Cold load: The cold load is the load determined by the pipe system calculations for the support point in shut down condition. 4. Permissible loads Set load (blocking load): The set or blocking load is the load at which the spring or constant hanger is set and blocked. The set load is made up of the cold load and the dead weight of the components suspended from the spring or constant hanger. In part, blanket dead weights are already calculated into the cold loads. These must be taken into account when designing the hanger arrangement. For permissible loads we distinguish between statically and dynamically loaded components. The components in product groups 1, 2, 4, 5, 6, 4.2 Product group 4 and 7 are, according to their function, loaded in For product group 4 (pipe connections), a coronly one direction (static or quasi static) and are responding overlapping area in the load groups viewed as statically determined components. is taken into account, due to the wide temperature-dependent range of different loads. Data 4.1.1 Static components on the permissible loads for pipe-connecting The nominal load is used to denote the load components under consideration of the respecgroup. For the statically determined components tive operating temperatures can be taken from in product groups 1, 2, 6 and 7 the nominal the individual selection tables. load corresponds to the max. set load of spring elements such as spring hangers. The max. opThe permissible operating loads for long-term erating load (load case H) is, in the event of use operation (load case H (under normal conditions), as a rigid support, considerably higher than the normal load, level A) are shown here. On higher nominal load and is adapted to the load capacity short-term loading (e.g. hydrostatic tests) no of the connection thread. This also includes spring permanent deformation is caused. hangers and constant hangers in blocked condition, whereby for cold loads in pressure tests The permissible loads in load cases HZ (emergen(short duration) the emergency loads (load case cy (occasionally occurring operating conditions), HZ) can be exploited. level C) and HS (faulted condition, level D) depend on the codes to be complied with. Hot load (operating load): The hot or operating load is the load acting on the support point during normal operation. For spring hangers it is made up of the set load and the force resulting from spring travel multiplied by spring rate. For constant hangers the hot load corresponds to the set load. Hydrostatic test load: The hydrostatic test load is the load acting on the support during pressure testing, in general at 80°C. Pickling (and clean) load: The pickling load is the load distributed from the supports points during pickling of the pipe system, in general at 200°C. dynamically determined components product group 3 load nominal Ø connectgroup load [kN] ing bolt – – – – – – 1 3 10 2 4 10 3 8 12 4 18 15 5 46 20 6 100 30 7 200 50 8 350 60 9 550 70 10 1000 100 20 2000 120 30 3000 140 40 4000 160 50 5000 180 0.5 4.1 Statically and dynamically loaded components As these components are generally used as safety devices for emergencies, load case HZ or level C (ASME) are taken as the maximum occasionally occurring load condition. In any case, the requirements set forth by the project engineer responsibly apply. 4.1.2 Dynamic components For dynamically loaded components the nominal load corresponds at the same time to the operating load for load case H (under normal conditions) or load A/B (ASME). statically determined components product groups 1, 2, 6, 7 load nominal Ø connect- spanner connecting group load [kN] ing bolt width bolt C 16 10 0.31 M10 D 16 10 0.62 M10 1 18 12 1.25 M12 2 18 12 2.5 M12 3 24 16 5.0 M16 4 30 20 10 M20 5 36 24 20 M24 6 46 33 40 M30 7 55 40 60 M36 8 65 45 80 M42 9 100 75 50 M48 10 160 85 60 M56x4 20 200 95 70 M64x4 30 240 100 70 M68x4 40 300 105 80 M72x4 50 400 115 90 M80x4 code ASME section III, NF RCCM MSS SP-58 DIN EN 13480 VGB-R 510 L KTA 3205.3 examples load case HZ (emergency) H x 1.5 H x 1.33 H x 1.2 H x 1.2 H x 1.15 H x 1.15 load case HS (faulted condition) H x 1.6 H x 1.6 no data no data H x 1.5 H x 1.5 4.3 Product group 5 The components in product group 5, clamp bases for cold pipe systems, low temperature systems (cryogenic) as well as roller bearings and pipe saddles, are regarded as static after determined but are not considered to be part of the modular system with regard to the load group. As they are more comparable with components in secondary steelwork with respect to loading, they form a separate group. The nominal load here corresponds to the max. operating load according to load case H. For product group 5 see also 4.4.3, p. 0.6. For components qualified acc. to KTA 3205 the following applies: HZ = H x 1.5; HS = H x 1.7 0 4.4 Load tables The permissible loads of the components are arranged in the form of a matrix (ordered acc. to load groups and load cases) in the following LISEGA load tables. The definition of the load cases are in line with DIN EN 13480-T3, VGB-R 510 L, ASME B31.1, MSS SP-58, ASME section III, Div. 1, Subsection NF and KTA 3205. The load Max. operating load for spring table applies uniformly to all components in the and constant hanger correLISEGA modular system and to other LISEGA sponding to max. load on main springs. The load group components scheduled for use with standard allocation does not apply to components such as special designs. types 18/19. Permissible loads acc. to 4.4.1 Max. permissible load [kN] for statically determined components load group C D 1 2 3 4 5 6 7 8 9 10 20 30 40 50 normal operating conditions H/normal upset nom. load 150°C [kN] 80°C 0.8 0.7 0.31 0.7 2.5 2.2 0.62 1.7 4.2 3.7 1.25 2.8 6.7 6.0 2.5 4.4 11.3 10.1 5.0 8.5 23.3 20.9 10.0 14 34 30 20.0 27 56 50 40.0 43 83 74 60.0 63 114 102 80.0 85 100 151 135 112 160 222 199 178 200 297 266 215 240 340 305 270 300 380 340 320 400 490 440 400 occas. occurring operating conditions HZ/emergency 80°C 150°C 1.1 1.0 3.3 2.9 5.6 5.0 9 8.0 15 13.4 31 27.8 46 41 74 66 108 97 150 135 196 176 295 265 395 355 452 406 505 450 650 585 design criteria for US standard “MSS SP-58” (ASME B 31.1 / B 31.3). faulted condition HS/faulted 80°C 150°C 1.4 1.3 4.3 3.8 7.2 6.4 13.3 12 22.2 20 41 37 61 55 96 86 140 126 195 175 255 230 381 343 512 461 585 526 650 585 840 755 4.4.2 Max. permissible loads [kN] for dynamically determined components, product group 3 load group 1 2 3 4 5 6 7 8 9 10 20 30 40 50 normal operating conditions (FN)/upset level A/B 80°C 150°C 2.9 3 3.9 4 7.5 8 16.5 18 44.0 46 94.5 100 175 200 339 350 535 550 937 1000 2000 1900 3000 2850 4000 3800 5000 4750 4.4.3 Max. permissible loads for roller bearings in product group 5 4.4.4 Max. permissible loads for snubbers permissible loads [kN] normal operating conditions occas. occur. operat. cond. 4 5.5 8 11 faulted condition level D 80°C 150°C 5.2 5.0 6.9 6.7 13.7 12.6 31 28.5 77 74.5 180 162 336 301 655 588 935 910 1740 1612 3440 3270 5160 4900 6880 6530 8600 8150 occas. occurring operating conditions level C 80°C 150°C 4.0 3.8 5.3 5.1 10.6 9.7 23.9 22.0 61 58.5 141 127 267 239 472 423 735 715 1335 1236 2660 2520 4000 3800 5320 5050 6650 6310 16 22 All loads are included here that can possibly occur during conventional operation of the plant, including startup and shutdown, weight tolerances, and hydrostatic tests. Loads falling outside conven- tional operation are included here, according to the regulations in each case, also hydrostatic tests. Subsequent inspection of the whole support arrangement is strongly advised. Due to the loads specified the yield stress of the components can be reached. At all events replacement is recommended. All dynamic stresses possibly resulting from plant operation are included here including pressure shock forces from valve operations or possibly from operating basis earthquakes (0.B.E.). All dynamic stresses beyond conventional operation and possibly safety shutdown earthquakes (S.S.E.) are included here. Subsequent inspection of the whole support arrangement is strongly recommended. For the dynamic loads specified the yield stress of the components can be reached. At all events replacement is strongly recommended. Load groups 1 and 2 are compatible regarding load and connections, whereby load group 1 refers to the smallest snubber and load group 2 to the corresponding rigid struts and weld-on brackets. permissible loads [kN] 35 47 60 120 80 160 3D .. .. -D 3D .. .. -L 2.5 5.0 5 10 10 15 20 25 30 40 40 50 60 80 100 0.6 5. Type designations PG 1 Constant hangers and supports PG 3 Dynamic components (continued) (continued) All components can be identified via coded type designations. 6 digits contain all the information required for description of the standard design. The type designation system is the prerequisite for the use of modern IT and enables the unrestricted integration of the LISEGA modular system into current CAD programs. The LISEGA type designations can be decoded by way of the following tables. 2nd digit 3rd digit 4th digit 5th digit 6th digit constant load group travel field of production hanger [kN] range [mm] application series 8= CH short D=M10 1=75 1=M12 2=150 2=M12 3=300 3=M16 4=M20 9= C-support, 5=M24 Angulating 6=M30 constant 7=M36 support, 8=M42 short 9=M48 The 1st digit describes the product group (PG) PG PG PG PG PG 1 2 3 4 5 = = = = = Constant hangers and supports Spring hangers and supports Dynamic components Pipe connecting components Pipe bearings and saddle components, cryogenic clamp bases PG 6 = Threaded connecting elements PG 7 = Structural attachment elements The digits 2 – 6 designate the further characteristics according to the following tables. The design for increased requirements (5th or 6th digit) is described on p. 0.18. PG 1 Constant hangers and supports 2nd digit 3rd digit 4th digit 5th digit 6th digit load travel field of production design group range [mm] application series 1= CH C=M10 D=M10 1=M12 2=M12 3=M16 4=M20 5=M24 6=M30 7=M36 8=M42 9=M48 2=150 1= standard 3=300 5= <increased 4=450 require5=600 ments> 6=750 7=900 8LG10 9LG20 3= CH 3 x coupled 8LG30 9LG40 4= CH 4 x coupled 6= heavy con. support 8LG40 9LG50 8160kN 2=150mm 2= coupled 2 x 9200kN 3=300mm 8240kN 3= coupled 3 x 9300kN 8320kN 4= coupled 4 x 9400kN 5=M24 6=M30 7=M36 8=M42 9=M48 *SE= sliding element 0.7 1,2= standard constant support 3,4= standard angulating constant support 5,6= support <incr. requirem.> constant support 7,8= <increased requirements> angulating constant support 6=with high temp. SE* 7=with PTFE-SE* 1,3 = standard 5=1985 5,7 = <increased requirements> 2=150 1= standard 3=300 5= <increased requirements> 6=with high temp. SE* 7=with PTFE-SE* 9=without SE* 5=1985 6= dynamic pipe clamps with U-bolt 7= dynamic clamps with strap 9= rigid struts PG 2 Spring hangers and supports 2nd digit 3rd digit 4th digit 5th digit 6th digit spring load group travel field of production hanger [kN] range [mm] application series 0= angulating spring support 0= extension for type 20 1= suspended 5= seated 7= sway brace 7= extension for type 27 9= spr. support 2= heavy SH suspended 6= heavy SH seated 8= heavy spring support C=M10 D=M10 1=M12 2=M12 3=M16 4=M20 5=M24 6=M30 7=M36 8=M42 9=M48 1= 50 2=100 3=200 4=300 5=400 9 = Ext. f. type 20 & type 27 & type 29 1= standard 5= <increased requirements> 2= telescopable spring support 6= <increased requirements> 4=1994 8=1978 6=with high temp. SE* 7=with PFTE-SE* 9=1999 1=1991 1=M56x4 1= 50 2=M64x4 2=100 3=M68x4 3=200 4=M72x4 5=M80X4 1= standard 9=1999 5= <increased requirements> 2= standard 6= <increased 6=with high requirements> temp. SE* 7=with PFTE-SE* T0=1016 T1=1067 T2=1118 T3=1168 T4=1219 2=4 3=8 4=18 5=46 6=100 7=200 8=350 9=550 0=1000 0= hydr. snubber serial version 2= energy absorber 3= extension 1=3 2=4 3=8 4=18 5=46 6=100 7=200 8=350 9=550 0=1000 2=150 1= standard 3=300 5= <increased 4=400 requirements> 5=500 9= to 600°C 8=100 9=200 1= hydr. snubber large bore 2=2000 3=3000 4=4000 5=5000 9=550 0=1000 8=100 9=200 79=200 1= standard 89=350 5= <increased requirements> 99=550 09=1000 20=2000 2=2002 3=1993 6=1986 8=1988 1=1991 3=1993 9=1989 8=1988 standard 1=to 350°C 2=to 500°C 3=to 560°C 4=to 600°C <increased requirements> 6=to 350°C 7=to 500°C 8=to 560°C 9=to 600°C 1-3= 1 x U-bolt 4-5= 2 x U-bolt 1-6= 1 x Strap 7-8= 2 x Strap Middle installation dimension in mm/100 3-4= standard 8-9= <increased requirem.> L= shear lugs 3rd to 6th digit corresponds to clamp type 2nd digit design D= viscouselastic damper 3rd + 4th digit load [kN] 03=2.5 05=5 10=10 15=15 20=20 25=25 5th digit 6th digit travel vertical travel horizontal [mm] [mm] 40=40 3=30 50=50 4=40 60=60 5=50 80=80 H1=100 3=30 4=40 5=50 .. .. ..-L = limit PG 4 Pipe clamps, clamp bases and pipe-connecting components 2nd digit design 1= weld-on lug PG 3 Dynamic components 5= weld-on 19=3 brackets 29=4 39=8 49=18 59=46 69=100 Pipe diameter in mm/10 .. .. ..-D = depend 2nd digit 3rd digit 4th digit 5th digit 6th digit load travel field of production design group [kN] range [mm] application series 2= CH 2 x coupled 7= servo hanger 3=2013 5=1985 9=1999 9=2009 1,2= standard 7=2007 5,6= <increased requirements> 2nd digit 3rd digit 4th digit 5th digit 6th digit pipe diameter field of production design series load group [kN] application 3rd + 4th digit 5th digit 6th digit pipe diameter [mm] field of production / load group application series D9= LGD 29= LG2 39= LG3 49= LG4 59= LG5 69= LG6 79= LG7 01=21.3 03=33.7 05=48.3 07=73.0 09=88.9 11=114.3 14=139.7 17=168.3 22=219.1 horiz. clamp 26=267.0 32=323.9 2= 1-hole 37=368.0 2= 2-hole 42=419.0 3= 3-hole 51=508.0 4= with 61=609.6 U-bolt or strap 71=711.2 81=812.8 riser clamp 91=914.4 5= flat steel T0=1016 6= box-sh. T2=1118 for shear lugs T4=1219 8= box-sh for trunnions 02=26.9 04=42.4 06=60.3 08=76.1 10=108.0 13=133.0 16=159.0 19=193.7 24=244.5 27=273.0 36=355.6 41=406.4 46=457.2 56=558.8 66=660.4 76=762.0 86=863.6 97=965.2 T1=1067 T3=1168 1=standard for straight pipes max. insulation thickness in mm 1=10 2=100 1=standard for pipe elbows R1.5OD max insul. thickn. in mm 3,4=10 5,6=100 standard 1=to 350°C 2=to 500°C 3=to 560°C 4=to 600°C 5=to 650°C depending on Load Group and design <increased requirements> 6=to 350°C 7=to 500°C 8=to 560°C 0=special material PG 4 Pipe clamps, clamp bases and PG 6 Connecting components pipe-connecting components (continued) 2nd digit 3rd + 4th digit pipe diameter [mm] design 9= clamp base 0= U-bolt 9= lift-off restraint for clamp base 01=21.3 03=33.7 05=48.3 07=73.0 09=88.9 11=114.3 14=139.7 17=168.3 22=219.1 26=267.0 32=323.9 37=368.0 42=419.0 51=508.0 61=609.6 71=711.2 81=812.8 91=914.4 T0=1016 T2=1118 T4=1219 02=26.9 04=42.4 06=60.3 08=76.1 10=108.0 13=133.0 16=159.0 19=193.7 24=244.5 27=273.0 36=355.6 41=406.4 46=457.2 56=558.8 66=660.4 76=762.0 86=863.6 97=965.2 T1=1067 T3=1168 00= lift-off restraint 5th digit 6th digit field of production application series standard 1=to 350°C 2=to 500°C 3=to 560°C 4=to 600°C 5=to 650°C <increased requirements> 6=to 350°C 7=to 500°C 8=to 560°C 1= low 2= middle 3= low, welded 4= med., welded 5= high, welded 1= S235JR 8= 3= 1.4301 standard <incr. requirem.> 6= S235JR 8= 1.4301 0= lift-off restraint 1-5= compon. size PG 5 Roller bearings, pipe saddles and cryogenic clamp bases 2 digit nd design 1= cyl. roller bear. 2= doub.tap.roll.bear. 3= doub. cyl. roll. bear. 5= lift-off restraint for roll. bear. 4= pipe saddle with pipe clamps, weld-on saddles 6= cryogenic clamp base 7= cryogenic axial stop 6= pipe bearing with cold block A= weld-on bearing 8= pipe supports 3 + 4 digit 5 digit 6 digit load group field of production pipe diameter Ø application series rd th 04= 4kN 08= 8kN 12= 120kN 16= 16kN 35= 35kN 60= 60kN 01= 21.3mm 02= 26.9mm 03= 33.7mm 05= 48.3mm 06= 60.3mm 07= 73.0mm 08= 76.1mm 09= 88.9mm 10=108.0mm 11=114.3mm 13=133.0mm 14=139.7mm 16=159.0mm 17=168.3mm 19=193.7mm 22=219.1mm 24=244.5mm 26=267.0mm 27=273.0mm 32=323.9mm 36=355.6mm 37=368.0mm 41=406.4mm 42=419.0mm 46=457.2mm 51=508.0mm 56=558.8mm 61=609.6mm 66=660.4mm 71=711.2mm 76=762.0mm 81=812.8mm 91=914.4mm 97=965.2mm th 2nd digit 3rd + 4th digit design load group 0= eye nut 1= clevis 2= turnbuckle 4= rod coupling D9= M10-0.62kN 29= M12-2.50kN 39= M16-5.00kN 49= M20-10.0kN 59= M24-20.0kN 69= M30-40.0kN 79= M36-60.0kN 89= M42-80.0kN 99= M48-100kN 10= M56x4-160kN 20= M64x4-200kN 30= M68x4-240kN 40= M72x4-300kN 50= M80x4-400kN 3= hex. nut 5= tie rod L/R 6= tie rod R/R 7= stud bolt, threaded rod 5th digit 6th digit field of production application series 1= standard 2=1982 5= <increased 5=1995 requirements> 8=1978 9=1999 Length: 1= standard 1=not 5= <increased standard requirements> 2= 500mm 3=1000mm 4=1500mm 5=2000mm 6=2500mm 7=3000mm 10=M56x4 Length 20=M64x4 not 30=M68x4 stand40=M72x4 ardized 50=M80x4 D=M10 2=M12 3=M16 4=M20 5=M24 6=M30 7=M36 8=M42 9=M48 Type designation 1 2 3 4 5 6 Production series/travel/variant Field of application/travel Travel range/pipe Ø/function Load gr./pipe Ø/thread Ø Design Product Group (PG) 1= without pipe clamps 2,3= with pipe clamps Length: 3=150mm 5=300mm 7=500mm 8=750mm Insulation thickness in mm 0=25 1=40 2=50 3=80 4=100 5=130 6=150 7=180 8=200 9=250 9= pipe 1= pipe bearing with bearing cold block Examples design 0= sliding elements 3rd digit 4th digit 5th digit 6th digit load group field of production [kN] function application series Width 1= 50 2=100 3=150 4=200 Length 1= 50 2=100 3=150 4=200 6=300 7=390 8=490 1 1 5 3 1 5 4 9 5 1 8 5 1= welded 1= 2,3= bolted rectangular, up to 180°C 4= rectangular, up to 350°C 05=Ø 50 13=Ø 130 1= welded 2= round, 08=Ø 85 17=Ø 170 2,3= bolted up to 180°C 10=Ø 100 20=Ø 200 5= round, up to 350°C 1= support C…9= bearing for Load Group constant hanger 1= support bearing for heavy constant hanger 2=150 3=300 4=450 5=600 6=750 (7=900) 6= standard 1= single 8= <increased support requirements> 8=160kN 9=200kN 2= coupled 2x 8=240kN 9=300kN 3= coupled 3x 8=320kN 9=400kN 4= coupled 4x 2= base plate D…9= 1, 2, 3, 9= for spring Load Group dep. on hangers design 3= weld-on D…50= 0 Load clevis Load Group Group 9 4= weld-on plate 2= standard 8= 1978 7= <increased requirements> 1= standard 2= 1982 5= <increased 3= 1993 requirements> 9= 1989 5= weld-on eye plate 6= beam adapters & combinations D…4= size 2= beam adapter & bolts 1= 2001 C…2= size 1= cantilever 6= vertical connection 7= horizontal connection 00=lift-off restraints 1...4= size 8= beam clamp 2..7= Load Group 1= standard 1= 1991 9= constant 3 to 6 digits correspond to 1985 hanger trapezes single hangers in each case (see PG1) Standard design 9= spring 3rd to 5th digits correspond to 1= welded hanger single hangers in each case (see PG2) unit Travel range 3/0-300mm trapezes 9= with Load gr. 5/FN = 20kN individual Individual design supports Constant hanger 9= rigid C…4= 2,3= 3= standard 7= trapezes Load Group depending 7= <increased L-profile on design requirements> 9= U-profile, 2…9= Load Group type centric High design, welded connection rd 13CrMo4-5, increased requirements Clamp base 7= connecting plates Pipe connection th 0 LG9 2…20= Load Group Pipe diameter 508mm 1= Standard 1= out of T-section 2= out of U-section 1,2=for str. pipes 3,4=for elbows R DA 5,6=for pipe elbows R1.5 DA 2nd digit 2= standard 3=1993 3= 25CrMo4 8=1978 5= <increased 9=1999 requirements> th 1= standard 9=1989 2= movable laterally 1= rigid pipe supports 2= pipe supports, adjustable PG 7 Structural attachments and trapezes 4= U-profile 3rd to 6th digit correspond to the clamps to be coupled 4 4 6 1 4 8 3 9 6 2 5 4 Strap clamp for heavy loads Standard design Material 10CrMo9-10 standard design Medium length 2500mm Pipe diameter 609.6mm Load group 6/FN = 100kN Horizontal clamp, U-bolt or strap Rigid strut Pipe connection 0.8 Worldwide coverage of recognized standards 6. Standards and codes In design, in stress and load calculations, as well The material characteristics upon which all design as in production, the relevant European and other calculations are based are taken from the relevant international standards are taken into account. standards and technical codes. the following codes apply: DIN EN 13480-T3 VGB-R 510 L KTA 3205.1/2/3 AD-Merkblätter RCC-M MSS SP-58 MSS SP-69 ANSI ASME B31.1 / B31.3 ASME section III Div.I - NF JSME S NC 1 JEAG 4601 SPIR-O-2008 Metallic industrial pipe systems Standard supports Nuclear regulations Pressure vessels working group Specifications for pipe supports Pipe supports – material and design Pipe supports – application Pressure piping systems Supports for nuclear components Technical regulations Nuclear design regulations Supports for nuclear plants for AES-2006 Europe Germany Germany Germany France USA USA USA USA Japan Japan Russia 7. Materials Materials are exclusively used that conform to DIN-EN, ASTM or CN steel material requirements. As a matter of course only materials of guaranteed strength characteristics are used for the support components. Preferred materials for pipe connections Standardized selection of carbon steels and heat-resistant materials! Materials for use at higher temperatures on request 0.9 temperature of medium in °C ASTM DIN-EN S235JR S235JR S235JR S355J2 S355J2 S355J2 P235TR1 P235GH P355NH 16Mo3 13CrMo4-5 10CrMo9-10 X10CrMoVNb9-1+NT/QT X5CrNi18-10 42CrMo4+QT X10CrMoVNb9-1+NT/QT 21CrMoV5-7+QT 25CrMo4+QT A A A A A A A A A A A A A A A A A A CN-Steel Q235B 350 450 500 530 36 x 516 Gr. 60 x 675 Gr. 55 x 675 Gr. 70 Q345B/Q345R x 299 Q345B/Q345R x 516 Gr. 70 Q345B/Q345R x 53 S Gr. A 20G x 53 S Gr. A 20G x 106 Gr. C 20G x 204 (Q345R)/15CrMoR x x x 387 Gr. 12 Cl.2 15CrMoR x x x x x x x x 387 Gr. 22 Cl.2 12Cr1MoVR/12Cr2Mo1R 387 Gr. 91 Cl.2 x x x x 240 TP 304 06Cr19Ni10 x x x x 193 B7 42CrMo x 193 B8 x x x x 182 F91 x x x x 25Cr2MoVA x x x x 194 Gr. 2H 25Cr2MoVA x x x x 560 x x x x x x x 600 650 x x x x x x x 8. Welding All welding is carried out as gas metal arc welding under protective gas according to DIN EN ISO 4063. MAG/GMAW (= gas metal arc welding), Procedure no. 135 MAG/FCAW (= flux core arc welding), Procedure no. 136 WIG/GTAW (= gas tungsten arc welding), Procedure no. 141 For these procedures (welding procedure specifications (WPS)) are on hand which are certified on the basis of the EN ISO 15614-1 and / or ASME section IX (WPQR). The welders are qualified according to EN 2871 and ASME section IX for the corresponding procedures and material classes, and the service personnel for welding equipment according to EN 1418 and ASME section IX. LISEGA holds certifications according to: DIN 18800-T7 Kl. E, recertification according to EN1090-1 – EXE 4 conformity certification for support components and EN 1090-2 Technical regulations for the execution of steel construction ASME section III Div. I Subs. NCA 4000 – NPT and NS stamp EN ISO 3834-2 TRD 201/AD 2000 Leaflet HPO Technical Regulations for Steam Boilers/ Manufacture and inspection of pressure vessels by the German TÜV Non-destructive testing VT, PT, MT, UT and RT (external) is conducted by test personnel qualified acc. to standards ISO 9712 Level II and SNT-TC-1A Level II. Supervision is carried out by personnel qualified acc. to ISO 9712 Level III and SNT-TC-1A Level III. 0 The tests are conducted on the basis of regulations: EN ISO 5817 Assessment Group C EN ISO 17635 (ISO 10836) with relevant stipulations for the various ZfP procedures RCCM Subs. H 4000 with MC 3000 – MC 7000 ASME section V as required by subsection NF 9. Surface treatment against corrosion As a matter of principle, LISEGA products are designed for long-term operation, functioning reliably for the whole life of the plant. To limit maintenance work, particular attention is paid to protection against corrosion. It is important to specify the type of surface treatment for the environmental conditions prevailing. LISEGA offers a range of suitable corrosion protection systems based on the corrosivity categories and protection periods of EN ISO 12944: Standard surface protection (9.1) Increased surface protection (9.2) Hot-dip version (9.3) Surface protection for extreme applications (9.4) The current welding inspection team is qualified according to: EN ISO 14731, welding engineers IWE and EWE (International/European welding engineer) and welding technicians, IWS (International Welding Expert) Certified welding inspectors acc. to AWS 1.1 ASME section III Div. I Subs. NF-5500 SNT-TC-1A 0.10 Whenever technically feasible, LISEGA uses low-solvent, environmentally friendly, “water-borne” paint finishes. 9.1 Standard corrosion protection 9.1.4 Hot dip galvanizing As protection against corrosion, the surfaces of LISEGA products are treated with high-quality protection systems. Our standard corrosion protection corresponds to the Corrosion Category C3, medium protection period (M) acc. to EN ISO 12944 and is well suited to implementation in environments with a moderate industrial atmosphere. Typical fields of application in this regard are the interiors of production workshops with increased levels of humidity and dust or exteriors with an normal atmosphere. Roller bearings, pipe saddles and cold-block clamp bases are treated as standard with hot dip galvanization, coat thickness 60 – 80µm. 9.1.1 Standard paint finish Data on specified coat thicknesses correspond to NDFT (Nominal Dry Film Thickness) acc. to DIN EN ISO 12944, measured acc. to DIN EN ISO 2808. Metallic surfaces of carbon steel exposed to the open air receive by shotblasting to SA 2 1/2 (SP10 acc. to ASTM) and then an undercoating of zinc-rich primer 60µm is applied. The total dry film thickness of the coating amounts to approx. 120µm, color shade RAL 5012 – light blue. 9.1.5 Primer coating Due to their special installation situation, mainly within the insulation, the pipe-surrounding components such as pipe clamps and clamp bases, weld-on brackets, weld-on eye nuts, weld-on clevises, weld-on bearings and weld-on pipe supports (stanchions) are treated to higher quality transport protection with a weldable primer coating on a shot-blasted surface, coat thickness approx. 30µm. 9.1.6 Snubbers Snubbers are manufactured completely from corrosion resistant materials and require no special coating. The separate connection lugs of type 30, are manufactured from carbon-steel, and treated according to 9.1.7. Components falling into this category are constant hangers and supports, heavy spring hangers and supports, trapezes, extension tubes for snubbers, 9.1.7 Snubbers connections rigid strut tubes and viscoelastic dampers. Connecting lugs are galvanized according to 9.1.3 and fitted with corrosion-protected ball bushings. 9.1.2 Cathodic dip coating of springs Extension pipes are treated with the standard High quality helical coil springs are an important paint coating acc. to 9.1.1. Weld-on brackets are element in LISEGA constant and spring hangers. given a weldable primer coat acc. to 9.1.5 and the Due to their exposed functional significance, all connection pins are of stainless steel. springs are treated with a cathodic immersion process (CIP). The springs are shot-blasted and 9.1.8 Rigid struts zinc-phosphated on their extended or peeled The rigid strut tubes are given a standard color surfaces. Finally, a dual-component epoxy resin coating (9.1.1). The ball bushing joints are coating is applied in a galvanic process and electro galvanized (9.1.3) and fitted with corrobaked at approx. 200°C. sion-protected ball bushings. Weld-on brackets are treated with a weldable primer coating (9.1.5), while the connecting pins are stainless Spring hangers and spring supports, beam clamps steel. and all threaded components and internal functional parts of the constant hangers and supports are galvanized with a coating thickness of approx. 12-15µm. 9.1.3 Electrogalvanizing 0.11 9.2 Increased corrosion protection 9.2.4 Increased corrosion protection Increased corrosion protection acc. to EN ISO for LISEGA helical coil springs 12944, Corrosivity Category C4, medium protec- On top of the standard CIP coating acc. to 9.1.2 tion period (M), is recommended in aggressive a supplementary paint layer with a specified atmospheres, such as in the open in industrial thickness of 60µm is applied. areas and in coastal regions with moderate saline exposure or in the case of internal applications 9.2.5 Increased corrosion protection in chemical plants. 0 for pipe clamps and clamp bases, Increased corrosion protection is ensured through product groups 3 and 4 corresponding additional measures for surface treatment acc. to 9.2.1 to 9.2.5 on the basis of the standard treatment. 9.2.1 Increased corrosion protection for carbon steel surfaces Painted surfaces corresponding to the standard version (9.1.1), such as constant hangers and supports, support bearings, trapezes, snubber extensions, rigid strut tubes and viscoelastic dampers are topcoated with an additional coat of 60µm on an already existing coat of 120µm, so that a specified coat thickness of 180µm is achieved, color shade RAL 5012 – light blue. Functional components lying within the constant hanger bodies are also treated acc. to corrosivity category C4, medium protection (M), in line with EN ISO 12944. 9.2.2 Increased corrosion protection for electrogalvanized surfaces Surfaces galvanized as standard acc. to 9.1.3, such as spring hangers and supports, are given a layer of adhesion primer of 40µm thickness plus a topcoat of 60µm to create a total layer thickness of approx. 115µm, color shade RAL 5012 – light blue. Pipe clamps and clamp bases for an application range up to 350°C can, if required, be supplied electrogalvanized. application range [type] coating for increased corrosion protection up to 350°C [3. .. 1. / 4. .. 1.] [3. .. 6. / 4. .. 6.] electrogalvanization Pipe clamps and clamp bases for a range over 350°C are given a coating which corresponds in the stability of its maximum working temperature to the following table. application range [type] over 350°C [3. .. 2. / 4. [3. .. 3. / 4. [3. .. 4. / 4. [3. .. 5. / 4. [3. .. 7. / 4. [3. .. 8. / 4. coating for increased corrosion protection .. .. .. .. .. .. 2.] 3.] 4.] 5.] 7.] 8.] within the insulation: Primer (as transport protection) Coat thickness approx. 30µm outside the insulation: Ethylsilicate coating Specified coat thickness 80µm Ethylsilicate coating outside the insulation Primer coating inside the insulation Threaded parts from Product Group 6 are not given additional surface coats and can if required be supplied galvanized. Threaded parts, boltings, straps and plates on the pipe-surrounding components must, for increased corrosion protection and a working temperature over 350°C, be located within the insulation in accordance with the installation instructions. 9.2.3 Increased corrosion protection for spherical bearings The connecting elements of rigid struts and snubbers receive a special coating containing zinc and aluminum lamellas with an additional organic topcoat, layer thickness approx. 20 – 25µm. Insulation Coating in example of pipe clamps, insulated at T 350°C 0.12 9.3 Hot dip galvanized version 9.3.2 Components in product group 2 As an alternative to 9.2, all components in the Spring hangers and supports are available ex LISEGA product program can also be supplied stock in hot dip galvanized versions. as hot dip galvanized version or, where this is not suitable for technical reasons, made from 9.3.3 Pipe clamps and clamp bases, corrosion resistant materials. Components receive product group 3 and 4 a galvanized coating of approx. 60–80µm. Inter- See section 9.2.5. nal functional components, threads, small parts receive a coating thickness of approx. 40µm. 9.3.4 Components in product group 5 For components not suited to hot dip galvanization due to the material used or the application area, the version ‘Increased corrosion protection C4’ corresponding to 9.2 represents a good alternative. 9.3.1 Constant hangers and supports, product group 1 If required, constant hangers and supports can be supplied hot dip galvanized. When ordering it should be stated whether corrosion protection C3 acc. to 9.1 is sufficient or C4 acc. to 9.2 is required. The difference consists in the additional treatment of the inner functional components. 0.13 Roller bearings, cryogenic clamp bases and pipe saddles are supplied in hot dip galvanized versions as a standard. 9.3.5 Components in product group 6 Connecting rods and other connecting components, tie rods and threaded rods, threaded clevises, threaded eye nuts, turnbuckles and couplings can be supplied ex stock in hot dip galvanized versions. 9.4 Surface protection in extremely aggressive atmosphere For use in extremely aggressive atmospheres such as e.g. seawater, offshore or aggressive chemical vapors, well-tested corrosion protection systems suitable for all conditions can be supplied. 0 10.1 Function 10.1.1 Constant hangers / supports Constant hangers and constant supports of the product group 1 are designed, that in theory, minimum load deviation occurs over the whole operating range. The total deviation arising from springs, bearing friction and production tolerances is restricted to 5% in series production. Load adjustment is made to an accuracy level of 2%. load F 10. Operational behavior constant hanger sN FN Fmin Fmax = nominal load = minimum load (upward travel) = maximum load (downward travel) = nominal travel (incl. reserve) Fmax Fmin sN travel s 10.1.2 Spring hangers / supports load F For spring hangers and spring supports in product group 2 the load changes linearly in line with the spring travel. The deviation of the spring hysteresis from theoretical values, which results from spring hysteresis and production tolerances, amounts to less than 5% within the operational travel. spring hanger sN 1.05 FN FN 0.95 FN FH FC s travel s s = nominal load nominal travel (incl. reserve) hot load a (operating load) for downward operational travel cold load a (installation load) operational travel snubbers sa = load F Snubbers are designed, in the event of an impact load between the component to be secured and the building structure, to produce an instantaneous rigid connection. Slow displacement due to thermal expansion must not be resisted. Hence the locking mechanism that blocks the component reacts to velocity. The individual functional data are specified in section 3, p. 3.7. FH = FC = perm. tolerance range 10.1.3 Snubbers FN = sN = sb = piston rod tolerance piston rod travel sb = operational stroke travel s sa sb 10.1.5 Slide plates Slide plates are used to reduce the lateral forces produced by the change in position of the sliding bearing-points. In the LISEGA slide plates, lowfriction materials are used with self-lubricating characteristics that reduce friction forces by up to 2/3 at an operating temperature of max. 350°C. The individual design data are given in section 7, p. 7.10. viscoelastic damper load F Viscoelastic dampers are employed to reduce operational vibrations from machines or plant components to a harmless level by means of broadband damping. The kinetic energy is thereby transformed into heat via a viscous mass. The damping resistance in all degrees of freedom is decisive for its effectiveness. The individual functional data are specified in section 3, page 3.13. dissipated energy travel s sb reduced friction force load F 10.1.4 Viscoelastic dampers µ=0.3 Reduction in reaction forces in the piping system by the use of slide plates. µ=0.1 travel s without sliding components with sliding components 0.14 [%] When under loading and depending on time and temperature, standard helical compression springs lose a considerable amount of their internal stress through relaxation or settling loss. If no special measures are taken to counter this, in constant and spring hangers, it can in the long-term lead to a reduction of more than 10% in the set ultimate load. relaxation 10.2 Spring relaxation [N/mm2] shear stress In contrast to common practise, LISEGA exclusively uses specially treated springs that exhibit practically no relaxation. In these springs the expected settling loss is anticipated through hot setting. This method is called prerelaxation. 11. Connection dimensions Simple method for checking the installation possibilities with the E dimension! 11.1 Installation dimension E For the simple determination of the required rod lengths in load chains, the installation dimension E is specified for all components apart from tie rods and threaded rods (Product Group 6). type 75 type 61 type 66 type 67 type 60 type 42 X Et This E dimension denotes the respective installation length of the components minus the thread engagement depths (X dimensions) of the connecting tie rods and threaded rods. The length of the rods required is given by the total installation height (pipe axis to reference edge of connection surface) minus the sum of the E dimensions of the components to be connected. To determine the total length of the rods in a load chain all the E dimensions are added together. The sum is compared with the total installation dimension. If a difference results which is greater than the sum of the thread engagement depths (X dimensions), then the chain selected is correct for the total installation height. = Thread depth = Total installation dimension (Et=Etotal) For load chains solely with bolted connections = Length adapted to the minimum installation dimension results from individual installation the sum of all E dimensions. conditions Product-related details are to be found in the selection tables. 0.15 Relaxation behavior of helical coil springs cold set helical coil springs (loosely based on DIN 2089) LISEGA hot set helical coil springs, qualified by the German TÜV, nuclear plant suitability tests and VGB type tests components (extract) reference basis for installation dimension “E” product group 1 constant hangers • upper starting position constant supports (0 on travel scale) servohangers • on deviation in blocking position to the new blocking position is also to be considered product group 2 spring hangers • upper starting position (0 on travel scale) • on deviation in blocking position the blocking position is also to be considered spring supports • upper starting position (without type (0 on travel scale) 29 .. 2.) • independent of blocking position due to adjustment available in the support tube product group 3 snubbers • specification of “E min” and “E max” corresponding to possible travel • for installation instructions the planned installation position incl. travel reserves is to be viscoelastic taken into account damper • middle position product group 4 pipe clamps • distance from pipe axis to pin connection product group 6 threaded • middle line of pin or lower edge of engagement depth up to upper connections edge of engagement depth product group 7 structural • middle line of pin up to face attachments of structure 11.2 Regulation of total installation length Further instructions are given in the corresponding installation instructions. 11.2.1 Turnbuckle function of connection threads For length adjustment in installed condition (setting pipe installation position, creating force-fitting) the lower connections on the constant and spring hangers are designed to function as turnbuckles. In this way convenient future adjustment of installation lengths (connecting rods) is ensured. The length adjustment amounts to: 300mm for constant hangers type 11 150mm for constant hangers type 18 the adjustment possibilities of a type 62 turnbuckle for spring hangers type 21 min. 140mm for spring hangers type 22 for spring hangers types 25 and 26 the load-bearing rods are led through the weld-on support tube and held by an adjusting nut. Adjustment can be made within the scope of the available thread length of the rods. All connecting threads are right-hand. 11.2.2 Constant and spring supports For types 19, 16, 28, and 29, the installation height is adjustable independently of the respective presetting by using the support tube designed as a spindle. The necessary load is actuated at installation by turn out the support tube. 12. Quality Management and IMS The connections for the rigid struts type 39 are supplied as standard as right/left fine thread for length adjustability in installed condition. Flat faces on the rigid strut body enable easy adjustment with an ordinary wrench. Constructive devices available for the subsequent adjustment of installation lengths! For the effective management and supervision of the organization (Corporate Governance) the Integrated Management System (IMS) summarizes in a centralized structure the established methods and regulations in the company for observation of the demands in the main sectors. The IMS covers the areas: fundamental company principles quality management environmental protection work and health protection organizational procedures international export certification Through the utilization of synergies and the pooling of resources, lean and effective management is possible. In IMS the data from the various systems are gathered, analyzed and evaluated centrally according to the requirements of modern CAQ (Computer-aided quality) solutions. The system takes into account recognized standards and guidelines including the corresponding reporting system. Relevant approvals from authorized bodies can be found in the table on page 0.18. Constant hanger type 11 max min Spring support type 29 12.1 Quality management Our quality management (QM) monitors and regulates all activities affecting quality in the company. The independent QM department is 11.2.3 Turnbuckles type 62, tie rods the leading system in IMS and has overall suL/R type 65 (see p. 6.3) For rigid hangers with short installation lengths a pervision of the clearly targeted function of the processes integrated into IMS and the observadefined reserved length for connection components types 60 and 61 usually enables sufficient tion of rules and regulations. length adjustment. For greater installation lengths the use of a turnbuckle L/R type 62 in combina- One of the most important corporate principles at LISEGA is superior product quality, a vital eletion with a tie rod L/R type 65 is recommended ment which also encompasses the activities and for the purpose of simpler adjustability. For easy close partnership with our business partners. accessibility this combination should always be The organization and behavior of our personnel placed at the lowest end of the load chain. are correspondingly attuned to this. 11.2.4 Rigid struts type 39 0 Turnbuckle type 62 Rigid strut type 39 The particular measures ensuring quality undertaken by QM are outlined in the quality management program (QMP), which covers the whole The QMP, as an integral organization. These measures and activities to component, forms an entity promote quality are an integral component in the processing cycle and are firmly rooted in the with the processing cycle! procedures. 0.16 Following international codes and standards, the QMP is described in detail in the Quality Management Manual (QMM). The QMM takes into account all the recognized European and other international standards, especially DIN EN ISO 9001 and ASME section III Div. 1 Subs. NCA 4000 including Subs. NF and KTA 1401, RCCM-H. The QMM covers the whole organization of the LISEGA Group and is applied generally both in the conventional sector as well as in areas with increased requirements, such as the nuclear industry. The scope of the traceability of material, and testing the corresponding documentation can also be adapted exactly to special demands by the activation of further verification levels. All international requirements, including those affecting the nuclear field, can be covered by the QMM. The relevant approvals are available and are regularly renewed. 12.5 Documentation on delivery If required, the materials used are documented by certification via material tests according to ASME and DIN EN 10204. In addition, the results of the functional test can be confirmed by the issue of an acceptance test certificate, also by an independent test institute if so desired. Computerized verification in line with special requirements and special quality-related documents can be agreed upon between customer, producer and supervisor. 13. Suitability tests, type tests For the use of serially produced standard supports in industrial piping installations, especially in plants with more stringent requirements, e.g. nuclear power stations, special suitability and type tests are required worldwide. The test programs specified mainly involve the following steps: 12.2 Raw material and goods reception inspection of the quality management All the materials used are monitored by way of a receiving inspection check by quality management regarding compliance with the technical specifications. The materials used are, according to requirements, certified by material test approvals according to ASME and DIN EN 10204. 12.3 Production supervision The supervision of production is carried out through constant quality control according to QMM. In particular, for nuclear applications the international quality stipulations according to the codes ASME section III NF / NCA 4000 (USA), RCCM-Section H (FR), KTA (DE), DIN EN 13480-T5 and NNSA (CN) are fulfilled. 12.4 Final inspection Before shipment, constant hangers and spring hangers, as well as snubbers and dampers are subjected, under the responsibility of Quality Management, to function tests on special test benches. The measurements are recorded and can if required be accessed and documented. All the testing faculties are regularly inspected and checked by qualified personnel according to EN ISO 7500-1. 0.17 program inspection of the materials used inspection of the design documentation verification of the computer-based tensile stress values experimental testing on • function • overload capacity • continuous load capacity On successful testing, suitability is regarded as proven and general approval can be issued for use in industrial piping installations. Type and suitability tests have been carried out for the major part of the LISEGA product range by the various German and international, independent institutions. They therefore also comply with the requirements of current European codes. DIN EN 13480–T3 Section 13 RCCM H5300, H5400 KTA 3205.3 VGB-R 510 L Certifications can be supplied upon request. 14. Standard version and increased requirements Our standard supports are absolutely equal in design and function for both the conventional market and where increased requirements are concerned, e.g. in the nuclear field. Hence they do not differ in design or construction. However, due to additional quality assurance requirements and materials with supplementary certification in these sectors, a separate production process may be required. For areas with increased requirements, all components right up to the finished product must be traceable through batch restamping and the units themselves identifiable according to KTA and ASME codes. In the type designation the increased requirement level is indicated in the 5th digit and for rigid struts in the 6th digit. The relevant component documentation refers to this and to the number of the production order. In this catalog the standard component, i.e. the one for conventional applications, is identified by the type designations. As the functional data and component dimensions specified are identical to the increased requirements version, in all cases the selection of products can be made using the catalog. However, when planning or ordering, it is important to verify the part number associated with the requirement level (5th or 6th digit). 0 Separate production processes of components meeting increased requirements for the traceability of certified materials! The order examples on the individual data sheets should be noted. The type code under Sect. 5 (pp. 0.7 and 0.8) can also be used for this. the most important LISEGA Group certifications certification code certifing body certification No. ISO 9001 TÜV Nord BSI TÜV Rheinland AFAQ LRQA TÜV Nord 78 100 034445 FS 557331 01 100 038965 1996 / 5030.4 MEA6011026/1 07 100 010963 EN 1090-1:2009/A1:2011 TÜV Nord Cl. E; DIN 18800-7:2008-11, DIN 18801 AD 2000 Leaflet-HP0 DIN EN ISO 3834-2 BS OHSAS 18001:2007 „Safety management“ DIN EN ISO 14001:2009 „Environmental“ SCC ASME section III Div. I NCA 4000 NS - Certificate for supports ASME section III Div. I NCA 4000 NPT - Stamp for supports TÜV Nord TÜV Nord TÜV Nord TÜV Nord AFAQ 0045-CPR-1090-1.00151 TÜVNORD.2013.002 DIN 18800-7 / 0513-EW /13/0 07-203-1282-HP-0513/13 07-202-1282-EN -0513/13 78 116 034445 2010/38940.1 TÜV Nord 78 104 034445 TÜV Nord 78 106 034445 N 3092 N 3025 KTA 1401 NNSA Designing NNSA Manufacturing ASME ASME VGB, EnBW Kernkraft, RWE, E.ON, Vattenfall China National Nuclear Safety Administration At the time of publication N 3169 N 2951 1405 1406 TN VED / Rostechnazor Federal Service for Ecological, Technological and Atomic Supervision PPC 00-043746 GOST R RST Expert POCC DE.AΓ80.H02052 POCC DE.AΓ80.H02053 POCC DE.AΓ80.H02054 SPIR-O-2008 SSMFS 2008:13 ASME section III Div. I, Subs. NF Class 1.23, MC, ASME section XI ATT=Atomic Techno Test INSPECTA NUCLEAR AB POCC RU.0001.01AЭ00.00.10.2849 Tractebel Belgium 2951 5477 0.18 Piping can only be as good as its supports! 15. Form of shipment 16. Warranty Unless specified otherwise, all products are classified according to component types and shipped in appropriate packaging for transport or for short-term storage. They are clearly marked and, if necessary, protected against corrosion by special measures. If long-term storage is required, different packaging can be agreed on for this purpose. For all LISEGA components a 2-year warranty is issued from date of commissioning, limited to 3 years after transfer of ownership. Specific requirements can, where applicable, be found in the data sheets or installation instructions. Complete pipe supports (load chains of different components) can on request be preassembled, bundled, and labeled. 0.19 17. Technical modifications Modifications in the interests of further technical development are expressly reserved. 0 0.20 1 PRODUCT GROUP Constant hangers, constant supports Constant hangers, constant supports 1 Constant hangers, constant supports Contents Page Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Advantages and design overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 1 0 PRODUCT GROUP Design features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 2 Selection overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 Constant hangers type 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 Support bearings type 71 for constant hangers type 11 . . . . . . . . . . . . 1.16 Constant hangers types 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 Support bearings type 71 for constant hangers types 12-14 . . . . . . . . 1.18 Constant hangers type 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 Constant supports type 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 Angulating constant supports type 19 . . . . . . . . . . . . . . . . . . . . . . . . 1.21 Selection tables special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 Constant hanger trapezes type 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 Heavy constant supports type 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.24 Servohangers type 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . 1.27 3 4 5 6 7 8 9 1.0 1 Field of application To avoid unacceptable forces and moments in pipe systems, the thermal expansion of the piping must not be restricted. Constant hangers types 11-14, Constant supports type 16 Minor thermal displacement in the pipe systems in the vertical direction can be compensated by spring supports or spring hangers. Due to the resulting proportionally increasing force deviation corresponding to the spring rate, their use is limited to a displacement range specified by the designer (see Product Group 2, pp 2.5 and 2.6). In the case of greater vertical displacement the use of constant hangers or constant supports is required. For these special designs, the spring force is transformed into a constant force throughout the displacement range (see function principle, p. 1.5). The proportional loads of the pipe system can in this way be constantly distributed over the whole displacement range without significant deviations. As a rule, for LISEGA constant hangers the use of type 11, tried and tested over 100,000 times, provides the standard solution. Constant hanger in a coal-fired power station 1.1 Final assembly of a constant hanger Constant hanger type 11 The function principle is based on the arrangement of three springs resulting in the parallelogram of forces. The design is distinguished by highly functional accuracy along with wide load adjustment ranges. The favorable powerto-weight ratios and symmetrical designs enable easy installation. For further typical advantages, see p. 1.3. Installation inspection of a constant hanger 1 Constant hanger type 18 As a rule, the pipe support engineer allows for sufficient installation space for the supports required. However, due to limitations of space the installation height can be too small for the typical standard solution with type 11. This sometimes occurs, especially when replacing existing installations. To provide the optimum solution in such cases, type 18, a low profile design, is available from the LISEGA hanger range, beside the main type 11 series. The function principle of this design is based on the lever principle. Unlike the usual leverarm type hangers, the load displacement here is linear and is constant, following the LISEGA principle (see function principle, p. 1.6). Constant hanger type 18 On the basis of their special function principles and modes of design, LISEGA constant hangers and supports have, for the past five decades, proven their outstanding operational safety and reliability many thousands of times. Further descriptions of their mode of operation and function are set out on p. 1.6 and their design features from p. 1.7. For the operational safety and long life of the pipe systems and hence of the plant itself, the consistent functional accuracy of the constant hangers is of utmost importance. In the case of constant hangers, the pipe systems are suspended from roof constructions or the steelwork. If the piping is laid out near ground level it may be appropriate to take up the loads from below with constant supports. Constant support type 19 Due to its compact design, constant support type 19 thereby replaces its predecessor, type 16, as standard. Type 16 continues to be standard only in the heavy-duty range (load range 100 – 400kN) for its coupling capacity. Constant support type 19 In comparison with conventional lever-arm type hangers the new LISEGA type 18 is lower profile and enables the creation of support chains in the smallest of spaces. Space-saving design of type 18 compared to a conventional lever-arm hanger 1.2 Special benefits of LISEGA constant hangers and supports 6 7 1 8 2 9 The user can profit from a variety of special benefits where LISEGA constant hangers are concerned. Significant savings are possible, especially regarding labor-intensive ancillary support costs such as planning, installation and operation. 1 Principle-based constancy by way of a special function principle. 2 Pre-relaxed springs eliminate any significant loss of load-bearing capacity. 3 Reduced friction due to minimized number of bearing points. 4 Especially wide load adjustment range avoids hanger replacement when operational loads change. 5 Turnbuckle function allows greater adjustment of pipe installation position. 6 Load application free of moments due to a single suspension point. 6 7 Blocking is adjustable to practically any travel position through fine-tooth notching. 7 8 Name plate contains complete technical specifications. 9 Directly readable travel scale with marking for hot/cold load positions. 10 Load scale with permanent marking of adjustment load. 3 10 4 5 Constant hanger type 11 axis of symmetry 3 1 8 2 10 5 9 ✔ Symmetrical design ensures direct flow Constant hanger type 18 of forces through axis of symmetry. ✔ Favorable power-weight ratios for reduced installation loads. ✔ Arranged by load groups and travel ranges to simplify selection (modular system). ✔ Consistent functional behavior due to highquality corrosion protection and maintenance-free chemically nickelized finishes. ✔ Readily adaptable to installation situation 3 7 1 8 via corresponding designs and standardized accessories. ✔ Double load-tube guiding of constant 2 10 supports for transmission of side loads. ✔ Secure connection of load chains due to 9 Constant support type 19 1.3 load- and connection-compatible modular components. 1 LISEGA constant hanger and support types As fixed elements in the pipe system concept, the pipe supports must operate smoothly as functional connections between the pipe system and the surrounding structure. Pipe systems are usually very complex layouts with restricted space. To allow for optimum use of the different spatial conditions, various designs are available as standard for the different application situations. All components are available either from stock or at short notice. Constant hanger type 11 C3 19 to 11 96 15 Type 11 Standard design for use as suspension for loads up to load group 9 (100kN) and travel range 6 (750mm). Travel range 7 (900mm) is available on request. If no space restrictions or other specifications are to be considered, this is the preferred product. Constant hanger type 11 with support brackets type 71 C3 .1 to 71 97 .4 Standard design with support brackets bolted at the LISEGA factory for use as seated versions. Constant hanger type 18 D3 17 to 18 93 17 Type 11 with support brackets Serial standard design in special low profile version as alternative suspension instead of type 11, if the installation height is limited. Constant support type 19 D3 17 to 19 93 17 Serial standard design for use as support if constant support from below is required. Type 18 Note: This version replaces the taller single-cell constant hanger type 16 (see Standard Supports Catalog 2010) and is especially suitable in restricted spaces. Type 16 can still be supplied if required. Heavy constant support type 16 Special design as multi-cell constant support type 16, if heavy loads have to be distributed. Type 19 Servohanger type 17 52 15 to 17 93 15 Servohangers are equipped with additional active load regulation and can reduce overloading in the piping system to a permissible harmless level. Type 17 with support brackets Type 16 1.4 WIRKUNGSWEISE UND Mode of operation and function FUNKTION WIRKUNGSWEISE UND Types 11, 12, 13, 14, 16, 79 FUNKTION Besondere Anforderungen An die zuverlässige Funktion von Konstanthängern sind strenge Anforderungen zu Besondere Anforderungen The LISEGA Function Principle stellen: An die zuverlässige Funktion von KonstantThe LISEGA Function Principle is based on the hängern sind strenge Anforderungen zu interaction of the force from a mainspring and ➜ exakte Konstantheit bei jeder stellen: Lasteinstellung the resulting force of two connected balance ➜ exakte Konstantheit bei The jeder force directions of the pre-loaded springs. ➜ minimierte mechanische Reibungskräfte Lasteinstellung compensating springs are thereby angled F2 E FD2 E CD C B B A F A Ebenso sind fürmechanische die laufende Überwachung against each other in the shape of a parallel➜ minimierte Reibungskräfte des Rohrleitungsverhaltens ogram ofbesondere forces. Voraussetzungen zudie erfüllen: Ebenso sind für laufende Überwachung des Rohrleitungsverhaltens besondere VorThe suspended ➜ zuverlässige für load F acts directly on the aussetzungen zu Kontrollanzeigen erfüllen: mainspring Einstelllast und Wegstellung B via the load tube A . The pre➜ zuverlässige Kontrollanzeigen für loaded compensating springs C act additionally ➜ ausreichende und präzise Einstelllast und Wegstellung on the load tube as the resulting force F2 via Nachstellmöglichkeit der Last D pivoting cams and roller supports E . The ➜ ausreichende und präzise Nachstellmöglichkeit der Lastforce F1 and the resulting force mainspring Das LISEGA-Funktionsprinzip F2 change on the shifting of the load over the Für die Erfüllung der Anforderungen bietet displacement range in accordance with the das LISEGA-Funktionsprinzip die Das patentierte LISEGA-Funktionsprinzip specified spring constants, the cam path, and besten Hiernach beruht Für die Voraussetzungen. Erfüllung der Anforderungen bietet the angular position die Wirkungsweise auf dem Zusammenwirdas patentierte LISEGA-Funktionsprinzip dieof the cam components. ken derVoraussetzungen. Kraft aus einer Hauptfeder und der besten Hiernach beruht resultierenden Kraft zweier die Wirkungsweise auf demzugeschalteter ZusammenwirThe course of the resulting force corresponds Ausgleichsfedern. Kraftrichtungen derder ken der Kraft aus Die und toeiner theHauptfeder characteristics of the mainspring. In this vorgespannten Ausgleichsfedern sind dabei resultierenden Kraft zweier zugeschalteter way the mainspring force is balanced out, nach Art eines Kräfteparallelogramms winklig Ausgleichsfedern. Die Kraftrichtungen der without deviations, to a constant support force. gegeneinander gerichtet. vorgespannten Ausgleichsfedern sind dabei nach Art eines Kräfteparallelogramms winklig F wirkt über das Die anhängendegerichtet. Last gegeneinander J The LISEGA function principle leads to Lastrohr A direkt auf die Hauptfeder B . absolute constancy which by theory can Die Vorspannkräfte derF Ausgleichsfedern anhängende Last wirkt über das C easily be F2 überproven. wirken Kraft schwenkB . LastrohralsAresultierende direkt auf die Hauptfeder bare Kurventeile D und die Stützrollen E C Die Vorspannkräfte der Ausgleichsfedern zusätzlich dasJLastrohr. Die HauptfederF2 über wirken als auf resultierende KraftLISEGA schwenkThe function principle permits an F2 verändern F1 und die D kraft Resultierende E load adjustment range of bare Kurventeile und die Stützrollen especially wide sich bei Verschiebung der Last den zusätzlich auf das Lastrohr. Die über Hauptfeder40% – 100% the nominal load. s entsprechend Bewegungsbereich denofvorF2 verändern kraft F1 und die Resultierende gegebenen Federkonstanten, derüber Kurvenbahn sich bei Verschiebung der Last den und der Winkelstellung der Kurventeile. s entsprechend Bewegungsbereich den vorgegebenen Federkonstanten, der Kurvenbahn Der der Resultierenden entspricht und Verlauf der Winkelstellung der Kurventeile. exakt der Kennlinie der Hauptfeder. Dadurch wird die Kraft Hauptfeder ohne AbweiDer Verlauf derder Resultierenden entspricht chungen einer konstanten Stützkraft ausexakt derzu Kennlinie der Hauptfeder. Dadurch geglichen. wird die Kraft der Hauptfeder ohne Abweichungen zu einer konstanten Stützkraft ausgeglichen. Load adjustment Obere Stellung F Obere Stellung E C E D C D B F1 B FA1 A F Mittlere Stellung F Mittlere Stellung F2 D FC2 ED C E B F1 B F1 A A F Untere Stellung Untere Stellung F G Funktionsweise der LISEGA-Konstanthänger. G Funktionsweise der LISEGA-Konstanthänger. 1.13 1.13 Adjustment screws 1.5 25 50 =75 50 25 =75 75 0 =75 100 –25 =75 The load adjustment is carried out by a preloading of the mainspring. As the characteristics of the resulting balancing force and the mainspring are the same, only a linear shifting of the initial force thereby occurs F . This way, the change in force is the same at every point of the movement and the ultimate load remains constant at each load setting. 1 The remaining travel range changes proportionally to the load alterations. Mode of operation and function Types 18, 19 Function principle for LISEGA constant hangers type 18 and constant supports A C 1 The function principle is based on the lever principle, by which variable spring forces are transformed into a constant support force by way of lever mechanics. B D Two lever arms A , symmetrically arranged at an angle to each other, thereby act as one system with pre-loaded springs B . On a vertical change in position of the load F to be taken up, the displacement is distributed over rollers C and defined bearing surfaces onto the lever systems. Through the pairing arrangement of the levers the displacement runs linearly in the axis of symmetry, whereby the lever conditions that thereby change do so proportionally to the correspondingly changing spring preloading. In this way the load stays in balance with the adjusted load in every travel position. F A B C D F Sinus-shaped load deviations from the lever movement in the form of an arc are balanced by correspondingly machined cam profiles. This way the load distribution is held constant with mathematical accuracy in every position. A Load adjustment B The calibration load is adjustable within a range of approx. 50% to 100% of the maximum hanger force. By way of an adjusting screw D the length of the lever arm force is continuously variable. D C On all load settings the available travel range remains unchanged. The whole working travel range is always available. F Spring force Lever arm Leverage Load arm Load 1.6 Design features LISEGA constant hanger type 11 standard design LISEGA constant hanger type 18 compact design type 79 trapeze Design Structure Performance range A steel body encases the moving parts such as springs and cam lever. The compact arrangement of the individual components enables small external dimensions. The body is designed to bear loads and is mass-produced for the attachment of standardized connections. Constant hangers and supports are produced as standardized single-cell hangers in load groups C to 9. In addition, type 11 constant hangers in sizes 8 and 9 are coupled to form hangers for higher loads (heavy duty). In this way a standard performance range from 0.13kN to 500kN is covered. Constant hangers are manufactured in the seven standard travel ranges 75 / 150 / 300 / 450 / 600 / 750 / 900 mm and constant supports up to 300mm. Connection possibilities The connection threads correspond to the respective LISEGA load group, whereby the upper connection thread (type 11) has a defined engagement depth and the lower one is designed Standards and calculations as a load nut for length compensation. Component design and layout correspond to the applicable national and international Due to their design, type 11 constant hangers standards and recognized technical specificacan also be seated directly on suitable conntions with regard to load capacity, function ecting components without the need for access- and lifespan. This applies equally to the mateories. In addition, special support brackets can rials used, the welding technology and other be bolted on using the standard tapped holes processes. The relevant details are clearly provided. Type 11 constant hangers above defined in the technical specifications, p. 0.9. load group 9 (heavy duty) and type 18 constant hangers are fitted with yoke plates (only Springs on top) for a bolted connection, instead of The springs are crucial components for the connection threads. smooth functioning of constant hangers and supports – their long-term functional efficiency is vital for the operational safety of hangers Serial connection types and supports. The relevant standards are the basis for the design of LISEGA helical coil springs. Details can be found in the technical type 66 tie rod specifications, section 0. type 71 support bearing type 11 constant hanger type 61 threaded clevis with pin type 60 eye nut type 67 stud bolt Spring relaxation When subjected to loads and temperature over a period of time, conventional helical coil springs lose part of their reset force through relaxation (settling loss). In constant and spring hangers this can, in the long term, lead to a reduction in the set ultimate load of more than 10% (see calculation example). LISEGA exclusively uses springs that, through an artificial aging process, show no appreciable settling loss. The spring relaxation normally to be expected is anticipated by producing preplastification in a hot setting process with greater coil lengths. steelwork provided by customer 1.7 1 boi ler out let hea der planned condition connection point / hanger ler boi The maximum primary stresses were calculated in the vicinity of the boiler connection. They stand 93% above the planned stress condition. condition after 10% relaxation z- displaceadditional z-load ment of pipe at connection system points (in kN) (in mm) set load of hanger hanger load 58.93 67.50 54.33 78.35 53.04 60.75 48.90 70.52 58.42 58.31 35.97 47.65 54.10 67.26 52.58 52.48 32.37 42.89 48.69 60.53 7.30 17.25 36.70 Calculation example of cumulative additional loads due to hanger relaxation A pipe system was observed (dia = 525mm, s = 27mm, temperature = 540°C, pressure = 50 bar). The effect of a 10% loss of force in the hangers was assumed. Due to this loss, the pipe system is displaced by 36.4mm. 0.0 -1.0 -5.1 -6.9 0.3 0.0 -4.4 -20.7 -30.4 -36.4 -19.2 -1.0 0.0 The permissible stresses for the boiler connection are exceeded by 9% (calculations acc. to Regulation B31.1). Corrosion protection The constant hangers are finished with a LISEGA standard coating which, together with a metallically pure treated surface, offers superior corrosion protection with high mechanical stability. Bearings and bearing bolts for the constant hangers are plated or made of nonrusting materials. All threaded components and cams are electro-galvanized. The surface of the spring is given a special finish (technical specifications p. 0.11). Constant hangers with standard corrosion protection need no maintenance if installed in buildings or in locations protected from the weather. For operation in the open or in special situations, corresponding extra corrosion protection can be arranged – see the corrosion protection section in technical specifications, p. 0.10. Paintshop Spring testing at material reception 1.8 Function testing Functional performance The special functional principle of LISEGA constant hangers guarantees constancy across the entire travel range. This is also unaffected by shifts in load. Only a minor adjustment force produced by tolerances and bearing friction is to be taken into account. The hysteresis so produced is kept within strict limits due to the design principle and modern production processes. The typical permissible deviations are set out in the following international codes: In effect, the deviation in the set load of LISEGA constant hangers on the serial average can, on normal load setting, be kept to 3%. MSS SP-58 (USA), max. 6% in relation to the operating load VGB-R510L and KTA 3205.3, Germany, max. 5% in relation to the operating load. The deviation in load adjustment (medium load) is limited to 2% DIN EN 13480-T3 max. 5% in relation to the operating load Function testing Applying a selection process, with limited load Before shipment, all constant hangers and and travel ranges, it is possible to reduce this supports are tested for flawless functioning even further. and set to the load ordered. The test results are recorded. The calibration values are stamped onto a riveted name plate. The calibration load is also marked permanently on the load scale. Hot and cold positions are noted on the travel scale in red and white respectively. The respective travel positions can be read directly off the travel scale in mm or inches. Acceptance testing of a constant hanger Calibration and testing of type 12 1.9 The calibration load in each case can be read directly off a load scale in kN or lbs. For the functional tests, test benches operating quasistatically with capacities up to 1,000 kN are on hand. The test benches are checked regularly by an independent supervisory body. 1 LISEGA testing technology is constantly under improvement and represents state-of-the-art technology. These improvements cover test benches for constant hangers and supports, spring hangers and supports, as well as snubbers. The testing facilities are in operation at all production sites within the LISEGA group, while mobile units are available for use at customer locations. 32 test benches are on hand for constant and spring hangers or constant and spring supports in the load range from 1kN to 1000kN. All LISEGA test benches are tested at regular intervals according to DIN EN ISO 7500 with calibrated load cells and measurement amplifiers. All components are tested in installation condition and adjustment. Example of a test certificate in a standard delivery inspection Testing a constant hanger on a LISEGA 120kN test bench Mobile LISEGA 50kN snubber test bench PR50 Testing a spring hanger on a LISEGA 120kN test bench 1.10 Installation overview Universal adaption to existing installation spaces The installation of the constant hangers can be adapted to any situation in the plant through the use of universal accessory components from the modular system. Automatic designing type 73 type 60 type 63 type 67 type 63 type 11 type 75 type 61 type 67 type 11 type 63 type 66 type 63 type 63 type 67 type 61 type 49 type 44 type 63 type 61 type 79 All configurations can be created in just a few steps via the LICAD design software in the shortest of time with the input of 6 parameters – with parts lists and drawings. type 73 type 60 type 67 type 11 type 11 type 67 type 63 type 60 type 49 type 63 type 67 type 63 type 61 type 79 type 75 type 61 type 67 type 11 type 63 type 67 type 63 type 18 type 63 type 61 type 79 type 61 type 63 type 43 type 67 type 49 type 63 type 67 type 63 type 61 type 79 type 60 type 63 type 67 type 63 type 61 type 44 type 63 type 61 type 79 type 11 type 71 type 37 type 63 type 49 type 66 type 19 type 19 type 63 type 60 type 43 1.11 type 35 type 73 type 60 type 67 type 61 type 79 type 61 type 63 type 67 type 63 type 61 type 79 type 61 type 63 type 67 1 type 73 type 60 type 67 type 11 type 63 type 63 type 67 type 63 type 61 type 79 type 61 type 63 type 11 type 67 type 67 type 60 type 43 type 63 type 61 type 48 type 73 type 60 type 63 type 66 type 63 type 75 type 61 type 67 type 11 type 11 type 63 type 63 type 66 type 67 type 63 type 61 type 46 type 63 type 61 type 48 type 71 type 11 type 63 type 66 type 63 type 60 type 43 type 73 type 18 type 63 type 67 type 63 type 61 type 44 1.12 Selection overview Types 11, 12, 13, 14, 16, 79 Constant hangers, heavy-duty constant supports 750 700 650 600 550 500 450 400 350 300 250 200 travel range [mm] 150 100 50 0 0 0.625 1.25 2.5 5 10 15 20 30 40 50 60 70 80 90 100 120 140 load [kN] Selection example: 24kN/210mm Zwischenwerte Intermediate können intervalues can be poliert werden interpolated. ...2..(150mm) type designation 11 66 11 76 11 86 11 96 12 86 12 96 13 86 13 96 14 86 14 96 11 15 11 25 11 35 11 45 11 55 11 65 11 75 11 85 11 95 12 85 12 95 13 85 13 95 14 85 14 95 11 14 11 24 11 34 11 44 11 54 11 64 11 74 11 84 11 94 12 84 12 94 13 84 13 94 14 84 14 94 11 C3 11 D3 11 13 11 23 11 33 11 43 11 53 11 63 11 73 11 83 11 93 12 83 12 93 13 83 13 93 14 83 14 93 load [kN] – 0.13 0.14 11 D2 0.25 0.27 11 12 0.54 0.50 11 22 1.08 1.00 11 32 2.17 2.00 11 42 4.33 4.00 11 52 8.67 8.00 11 62 16.00 17.33 11 72 24.00 26.00 11 82 32.00 34.66 11 92 40.00 43.33 12 82 64.00 69.33 12 92 80.00 86.66 13 82 96.00 104.00 13 92 120.00 130.00 14 82 128.00 138.70 14 92 160.00 173.30 0.15 0.29 0.58 1.17 2.33 4.66 9.33 18.66 28.00 37.33 46.66 74.66 93.30 112.00 140.00 149.30 186.70 0.16 0.31 0.63 1.25 2.50 5.00 10.00 20.00 30.00 40.00 50.00 80.00 100.00 120.00 150.00 160.00 200.00 0.17 0.33 0.67 1.33 2.67 5.33 10.67 21.33 32.00 42.66 53.33 85.33 106.70 128.00 160.00 170.70 213.30 0.18 0.35 0.71 1.42 2.83 5.66 11.33 22.66 34.00 45.33 56.66 90.66 113.30 136.00 170.00 181.30 226.70 0.19 0.38 0.75 1.50 3.00 6.00 12.00 24.00 36.00 48.00 60.00 96.00 120.00 144.00 180.00 192.00 240.00 0.20 0.40 0.79 1.58 3.17 6.33 12.67 25.33 38.00 50.66 63.33 101.30 126.70 152.00 190.00 202.70 253.30 0.21 0.42 0.83 1.66 3.33 6.66 13.33 26.66 40.00 53.33 66.66 106.66 133.30 160.00 200.00 213.30 266.70 0.22 0.44 0.88 1.75 3.50 7.00 14.00 28.00 42.00 56.00 70.00 112.00 140.00 168.00 210.00 224.00 280.00 140 145 150 145 140 135 130 125 120 250 240 135 ...3..(300mm) 270 280 290 300 290 280 270 260 ...4..(450mm) 405 420 435 450 435 420 405 390 375 360 ...5..(600mm) 540 560 580 600 580 560 540 520 500 480 ...6..(750mm) 675 700 725 750 725 700 675 650 625 600 1.13 For the selection of constant supports and constant rigid struts type 16, the load group and travel range of the corresponding constant hanger type 11 apply. 1 Total travel, travel range 7 (900mm) supplied on request. Selection also applies to heavy-duty constant support type 16. Loads 0.25kN or 0.13kN on request. This range is only adjustable ex works. 750 700 650 600 550 500 450 400 350 300 250 200 travel range [mm] 150 100 50 0 60 80 100 125 150 175 200 225 250 275 300 325 350 375 400 500 600 load [kN] load [kN] type designation 0.23 0.46 0.92 1.83 3.67 7.33 14.67 29.33 44.00 58.66 73.33 117.30 146.70 176.00 220.00 234.70 293.30 0.24 0.48 0.96 1.92 3.83 7.66 15.33 30.66 46.00 61.33 76.66 122.66 153.30 184.00 230.00 245.30 306.70 0.25 0.50 1.00 2.00 4.00 8.00 16.00 32.00 48.00 64.00 80.00 128.00 160.00 192.00 240.00 256.00 320.00 0.26 0.52 1.04 2.08 4.17 8.33 16.67 33.33 50.00 66.66 83.33 133.30 166.70 200.00 250.00 266.70 333.30 0.27 0.54 1.08 2.16 4.33 8.66 17.33 34.66 52.00 69.33 86.66 138.66 173.30 208.00 260.00 277.30 346.70 0.28 0.56 1.13 2.25 4.50 9.00 18.00 36.00 54.00 72.00 90.00 144.00 180.00 216.00 270.00 288.00 360.00 0.29 0.58 1.17 2.33 4.67 9.33 18.67 37.33 56.00 74.66 93.33 149.30 186.70 224.00 280.00 298.70 373.30 0.30 0.60 1.21 2.42 4.83 9.66 19.33 38.66 58.00 77.33 96.66 154.66 193.30 232.00 290.00 309.30 386.60 0.31 0.63 1.25 2.50 5.00 10.00 20.00 40.00 60.00 80.00 100.00 160.00 200.00 240.00 300.00 320.00 400.00 0.37 0.73 1.45 2.91 5.83 11.66 23.33 46.66 70.00 93.33 116.66 186.66 233.33 280.00 350.00 373.35 466.65 0.42 0.83 1.66 3.33 6.66 13.33 26.66 53.33 80.00 106.66 133.33 213.33 266.66 320.00 400.00 426.70 533.30 – 11 D2 11 12 11 22 11 32 11 42 11 52 11 62 11 72 11 82 11 92 12 82 12 92 13 82 13 92 14 82 14 92 115 110 105 100 95 90 85 80 75 50 25 mm 230 220 210 200 190 180 170 160 150 100 50 mm 345 330 315 300 285 270 255 240 225 mm 460 440 420 400 380 360 340 320 300 mm 575 550 525 500 475 450 425 400 375 mm 11 C3 11 D3 11 13 11 23 11 33 11 43 11 53 11 63 11 73 11 83 11 93 12 83 12 93 13 83 13 93 14 83 14 93 11 14 11 24 11 34 11 44 11 54 11 64 11 74 11 84 11 94 12 84 12 94 13 84 13 94 14 84 14 94 11 15 11 25 11 35 11 45 11 55 11 65 11 75 11 85 11 95 12 85 12 95 13 85 13 95 14 85 14 95 11 66 11 76 11 86 11 96 12 86 12 96 13 86 13 96 14 86 14 96 1.14 Constant hangers Type 11 B D X E d5 R H P d6 Q O Constant hangers type 11 C3 19 to 11 96 15 Serialized standard design, delivery from stock. Ø d2 X A Ø d2 C L Dimension E for upper blocking position, in other blocking positions dimension E lengthens accordingly. X = minimum engagement depth. At the lower connection, maximum engagement depth = X + 300mm. Order details: constant hanger type 11 .. .. marking: … calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.15 type A B C D d2 d5 d6 11 C3 19 11 D2 19 11 D3 19 11 12 15 11 13 15 11 14 15 11 15 15 11 22 15 11 23 15 11 24 15 11 25 15 11 32 15 11 33 15 11 34 13 11 35 13 11 42 15 11 43 15 11 44 13 11 45 13 11 52 15 11 53 15 11 54 15 11 55 15 11 62 15 11 63 15 11 64 15 11 65 15 11 66 15 11 72 15 11 73 15 11 74 15 11 75 15 11 76 15 11 82 15 11 83 15 11 84 15 11 85 15 11 86 15 11 92 15 11 93 15 11 94 15 11 95 15 11 96 15 350 300 410 385 415 435 465 445 460 480 530 445 490 545 615 500 570 610 665 590 710 745 845 725 815 845 885 1145 780 850 1000 1160 1275 815 945 1110 1200 1260 865 1095 1240 1255 1305 130 110 130 130 130 130 135 160 160 160 165 170 170 185 190 185 185 185 190 230 230 230 230 275 275 275 275 280 300 300 300 305 305 320 320 320 320 325 350 350 350 355 355 150 155 170 140 140 140 150 180 185 185 195 190 190 210 220 220 220 220 240 270 270 285 285 335 335 345 345 345 380 380 400 400 400 390 390 400 420 420 435 435 455 455 455 105 86 106 106 106 106 108 132 132 132 136 132 132 150 155 150 150 150 155 190 190 190 190 230 230 230 230 232 252 252 252 256 256 256 256 256 256 260 276 276 276 280 280 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M20 M20 M20 M20 M24 M24 M24 M24 M30 M30 M30 M30 M30 M36 M36 M36 M36 M36 M42 M42 M42 M42 M42 M48 M48 M48 M48 M48 9 11 11 12 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 20 20 20 20 25 25 25 25 25 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 Ø9 Ø11 Ø11 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M24 M24 M24 M24 M24 E 530 350 545 375 645 935 1225 385 650 945 1215 390 675 960 1240 440 740 1040 1285 470 770 1105 1405 555 900 1285 1630 2030 610 945 1375 1710 2150 705 1140 1645 2085 2585 760 1190 1735 2160 2700 H 455 250 445 265 445 615 795 270 455 635 810 275 470 645 820 315 495 675 855 345 515 705 880 420 565 750 925 1330 455 635 785 975 1425 585 715 925 1115 1625 630 785 960 1090 1620 L O P Q R 250 230 260 285 285 285 295 350 360 360 370 360 360 370 370 400 410 410 420 490 490 490 490 580 580 600 600 600 650 650 650 660 660 650 650 670 690 690 750 750 770 770 770 40 0 45 25 20 25 25 20 45 45 25 10 70 40 40 25 110 55 65 30 105 75 60 40 160 150 120 155 50 140 195 65 210 50 215 305 125 250 50 250 380 250 290 265 195 280 135 270 325 450 140 270 320 460 165 260 370 465 260 250 370 540 210 285 410 530 240 300 355 460 650 285 300 400 665 710 330 340 390 740 850 350 355 380 585 800 240 125 255 40 165 225 350 45 195 245 365 30 180 260 360 135 210 275 455 70 215 310 415 85 260 310 380 600 110 205 360 490 675 115 280 420 595 825 135 325 480 570 820 43 43 43 86 86 86 86 86 86 86 86 112 110 110 110 105 105 105 105 115 126 126 135 145 145 149 149 149 170 170 179 184 184 200 200 200 200 200 195 195 195 195 195 weight X [kg] 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 35 35 35 35 35 45 45 45 45 45 50 50 50 50 50 60 60 60 60 60 14 10 19 15 25 34 52 21 35 48 75 27 43 66 105 44 66 86 145 73 115 159 212 134 183 264 337 495 195 262 378 550 690 263 364 509 731 965 336 475 677 862 1130 1 Support brackets Type 71 for constant hanger Type 11 y detail Z transportation lug Support brackets for constant hanger type 11 type 71 C3 .1 to 71 96 .1 Serialized standard design, delivery from stock. G1 K1 base plate T E C L F A1 constant bracket h. type type 11 C3 19 11 D2 19 11 D3 19 11 12 15 11 13 15 11 14 15 11 15 15 11 22 15 11 23 15 11 24 15 11 25 15 11 32 15 11 33 15 11 34 13 11 35 13 11 42 15 11 43 15 11 44 13 11 45 13 11 52 15 11 53 15 11 54 15 11 55 15 11 62 15 11 63 15 11 64 15 11 65 15 11 66 15 11 72 15 11 73 15 11 74 15 11 75 15 11 76 15 11 82 15 11 83 15 11 84 15 11 85 15 11 86 15 11 92 15 11 93 15 11 94 15 11 95 15 11 96 15 71 C3 .1 71 D2 .1 71 D3 .1 71 12 .1 71 13 .1 71 14 .1 71 15 .1 71 22 .1 71 23 .1 71 24 .1 71 25 .1 71 32 .1 71 33 .1 71 34 .1 71 35 .1 71 42 .1 71 43 .1 71 44 .1 71 45 .1 71 52 .1 71 53 .1 71 54 .1 71 55 .1 71 62 .1 71 63 .1 71 64 .1 71 65 .1 71 66 .1 71 72 .1 71 73 .1 71 74 .1 71 75 .1 71 76 .1 71 82 .1 71 83 .1 71 84 .1 71 85 .1 71 86 .1 71 92 .1 71 93 .1 71 94 .1 71 95 .1 71 96 .1 B1 A1 B1 C E F G1 K1 L T U y weight [kg] 420 370 480 495 525 545 575 575 590 610 660 575 620 655 725 640 710 750 805 750 870 905 1005 915 1005 1035 1075 1335 980 1050 1200 1360 1475 1025 1155 1320 1410 1470 1105 1335 1480 1495 1545 70 70 70 115 115 115 115 140 140 140 140 140 140 140 140 160 160 160 160 200 200 200 200 250 250 250 250 250 270 270 270 270 270 280 280 300 320 320 300 300 320 340 340 150 155 170 140 140 140 150 180 185 185 195 190 190 210 220 220 220 220 240 270 270 285 285 335 335 345 345 345 380 380 400 400 400 390 390 400 420 420 435 435 455 455 455 265 145 265 145 265 385 505 145 265 385 505 150 270 400 520 155 275 425 600 160 280 400 520 165 285 405 525 345 175 295 415 535 280 180 300 420 540 270 190 310 430 550 260 40 40 40 60 60 60 60 75 75 75 75 75 75 75 75 80 80 80 80 90 90 90 90 110 110 110 110 110 115 115 115 115 115 120 120 120 120 120 140 140 140 140 140 810 510 825 535 925 1335 1745 545 930 1345 1735 560 965 1380 1780 620 1040 1490 1910 660 1080 1535 1955 755 1220 1725 2190 2410 830 1285 1835 2290 2475 935 1490 2115 2675 2905 1010 1560 2225 2770 3020 355 260 380 270 480 720 950 275 475 710 925 285 495 735 960 305 545 815 1055 315 565 830 1075 335 655 975 1265 1080 375 650 1050 1315 1050 350 775 1190 1560 1280 380 775 1265 1680 1400 250 230 260 285 285 285 295 350 360 360 370 360 360 370 370 400 410 410 420 490 490 490 490 580 580 600 600 600 650 650 650 660 660 650 650 670 690 690 750 750 770 770 770 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 60 60 60 100 100 100 100 120 120 120 120 120 120 120 120 140 140 140 140 180 180 180 180 220 220 220 220 220 240 240 240 240 240 240 240 260 280 280 260 260 280 320 320 13 13 13 17 17 17 17 17 17 17 17 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 8 12 17 25 31 15 21 31 38 16 23 32 40 18 29 41 49 30 42 58 72 45 62 90 112 112 56 80 106 128 128 65 91 139 184 184 82 109 162 273 273 The 5th digit in the type designation denotes the design: 6 for support brackets, bolted, standard design, 8 for support brackets, bolted, for increased requirements. Dimension E for upper blocking position, in other positions E changes accordingly. The constant hangers can in principle be directly seated and welded to the structure. Care must be taken to allow access to adjusting screws and lock nuts. If this is not possible, supports type 71 are appropriate. Minimum weld seam. Longer support brackets are available on request. Order details: constant hangers type 11 .. .. with support bracket type 71 .. .. marking: ... calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.16 Constant hangers Types 12-14 Constant hangers type 12 82 35 to 14 96 35 Standard design, multi-cell arrangement, delivery from stock. S R1 B D m ax d3 – 70 R·W E + 250 H P O ·W R A ma x S d3 R1 L C N M Dimension E applies to upper blocking position, in other blocking positions E changes accordingly. Order details: constant hangers type 1. .. 35 marking: ... calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.17 type A B C D d3 E H L M N O P R 12 82 35 12 83 35 12 84 35 12 85 35 12 86 35 12 92 35 12 93 35 12 94 35 12 95 35 12 96 35 13 82 35 13 83 35 13 84 35 13 85 35 13 86 35 13 92 35 13 93 35 13 94 35 13 95 35 13 96 35 14 82 35 14 83 35 14 84 35 14 85 35 14 86 35 14 92 35 14 93 35 14 94 35 14 95 35 14 96 35 860 990 1155 1245 1305 910 1140 1285 1300 1350 860 990 1155 1245 1305 910 1140 1285 1300 1350 860 990 1155 1245 1305 910 1140 1285 1300 1350 635 635 635 635 645 695 695 695 705 705 935 935 935 935 950 1025 1025 1025 1040 1040 1235 1235 1235 1235 1250 1355 1355 1355 1375 1375 390 390 400 420 420 435 435 455 455 455 390 390 400 420 420 435 435 455 455 455 390 390 400 420 420 435 435 455 455 455 555 555 555 555 565 605 605 605 615 615 855 855 855 855 870 935 935 935 950 950 1155 1155 1155 1155 1170 1265 1265 1265 1280 1280 60 60 60 60 60 70 70 70 70 70 70 70 70 70 70 80 80 80 80 80 80 80 80 80 80 90 90 90 90 90 1205 1640 2145 2585 3085 1310 1740 2285 2710 3250 1305 1740 2245 2685 3185 1420 1850 2395 2820 3360 1385 1820 2325 2765 3265 1460 1890 2435 2860 3400 585 715 925 1115 1625 630 785 960 1090 1620 585 715 925 1115 1625 630 785 960 1090 1620 585 715 925 1115 1625 630 785 960 1090 1620 80 80 80 80 80 90 90 90 90 90 80 80 80 80 80 90 90 90 90 90 80 80 80 80 80 90 90 90 90 90 540 540 540 540 545 590 590 590 595 595 840 840 840 840 850 920 920 920 930 930 1140 1140 1140 1140 1150 1250 1250 1250 1260 1260 300 300 300 300 304 330 330 330 334 334 2x300 2x300 2x300 2x300 2x304 2x330 2x330 2x330 2x334 2x334 3x300 3x300 3x300 3x300 3x304 3x330 3x330 3x330 3x334 3x334 50 215 305 125 250 50 250 380 250 290 50 215 305 125 250 50 250 380 250 290 50 215 305 125 250 50 250 380 250 290 330 340 390 740 850 350 355 380 585 800 330 340 390 740 850 350 355 380 585 800 330 340 390 740 850 350 355 380 585 800 90 90 90 90 90 105 105 105 105 105 105 105 105 105 105 120 120 120 120 120 120 120 120 120 120 135 135 135 135 135 R1max 95 95 95 95 95 110 110 110 110 110 125 125 125 125 125 140 140 140 140 140 180 180 180 180 180 180 180 180 180 180 S W weight [kg] 30 30 30 30 30 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 40 40 40 40 40 160 160 160 160 160 175 175 175 175 175 210 210 210 210 210 230 230 230 230 230 250 250 250 250 250 250 250 250 250 250 615 820 1110 1555 2020 785 1070 1475 1845 2380 955 1265 1700 2370 3070 1215 1640 2245 2810 3615 1305 1715 2300 3190 4125 1665 2230 3040 3790 4870 1 Support brackets Type 71 for constant hangers Type 12-14 30 Support brackets for constant hangers type 12-14 type 71 82 .2 to 71 96 .4 Standard design, delivery from stock. transportation lug K 1 E G1 G2 +– 250 70 Z T detail Z F N C A1 constant h. type bracket type A1 B1 12 82 35 12 83 35 12 84 35 12 85 35 12 86 35 12 92 35 12 93 35 12 94 35 12 95 35 12 96 35 13 82 35 13 83 35 13 84 35 13 85 35 13 86 35 13 92 35 13 93 35 13 94 35 13 95 35 13 96 35 14 82 35 14 83 35 14 84 35 14 85 35 14 86 35 14 92 35 14 93 35 14 94 35 14 95 35 14 96 35 71 82 .2 71 83 .2 71 84 .2 71 85 .2 71 86 .2 71 92 .2 71 93 .2 71 94 .2 71 95 .2 71 96 .2 71 82 .3 71 83 .3 71 84 .3 71 85 .3 71 86 .3 71 92 .3 71 93 .3 71 94 .3 71 95 .3 71 96 .3 71 82 .4 71 83 .4 71 84 .4 71 85 .4 71 86 .4 71 92 .4 71 93 .4 71 94 .4 71 95 .4 71 96 .4 1025 1155 1320 1410 1470 1105 1335 1480 1495 1545 1025 1155 1320 1410 1470 1105 1335 1480 1495 1545 1025 1155 1320 1410 1470 1105 1335 1480 1495 1545 580 580 600 620 620 630 630 650 675 675 880 880 900 920 920 960 960 980 1010 1010 1180 1180 1200 1220 1230 1290 1290 1310 1340 1340 Z B1 C E F 390 390 400 420 420 435 435 455 455 455 390 390 400 420 420 435 435 455 455 455 390 390 400 420 420 435 435 455 455 455 180 300 420 540 270 190 310 430 550 260 180 300 420 540 270 190 310 430 550 260 180 300 420 540 270 190 310 430 550 260 120 120 120 120 120 140 140 140 140 140 120 120 120 120 120 140 140 140 140 140 120 120 120 120 120 140 140 140 140 140 G1 G2 K1 N T U Z 985 1540 2175 2730 2960 1070 1615 2285 2830 3080 985 1550 2175 2730 2960 1070 1620 2285 2830 3080 990 1550 2175 2730 2960 1075 1620 2285 2830 3080 1095 1530 2040 2480 2980 1190 1620 2170 2595 3135 1145 1585 2090 2530 3030 1245 1680 2225 2650 3190 1190 1625 2130 2570 3070 1270 1700 2245 2670 3210 350 775 1190 1560 1280 380 775 1265 1680 1400 350 775 1190 1560 1280 380 775 1265 1680 1400 350 775 1190 1560 1280 380 775 1265 1680 1400 300 300 300 300 304 330 330 330 334 334 300 300 300 300 304 330 330 330 334 334 300 300 300 300 304 330 330 330 334 334 15 15 15 15 15 20 20 20 20 20 15 15 15 15 15 20 20 20 20 20 15 15 15 15 15 20 20 20 20 20 240 240 260 280 280 260 260 280 320 320 240 240 260 280 280 260 260 280 320 320 240 240 260 280 280 260 260 280 320 320 300 300 300 300 304 330 330 330 334 334 600 600 600 600 608 660 660 660 668 668 900 900 900 900 912 990 990 990 1002 1002 weight [kg] 4 142 4 194 4 292 4 383 4 383 5 181 5 235 5 341 5 574 5 574 4 216 4 294 4 440 4 576 4 576 5 276 5 357 5 515 5 864 5 864 4 289 4 392 4 587 4 769 4 770 5 369 5 477 5 687 5 1153 5 1155 The 5th digit in the type designation denotes the design: 6 for support brackets, bolted, standard design, 8 for support brackets, bolted, for increased requirements. Dimensions E and G2 apply to upper blocking position, in other blocking positions E and G2 change accordingly. Minimum weld size. Other lengths are also available on request. Order details: constant hangers type 1. .. .. with support bracket type 71 .. .. marking: ... calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.18 Constant hangers Type 18 A d3 R E H position right at top – in other blocking positions E lengthens accordingly. X = minimum engagement depth. At lower connection max. engagement depth = X + 150mm. Max. permissible stresses: • Emergency (HZ) at 80°C = Calibration load x 1.33 • Faulted condition (HS) at 150°C = Calibration load x 1.66 Order details: constant hangers type 18 .. .. marking: ... calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.19 type min. max. load load [kN] [kN] travel 18 D3 17 0.21 0.51 18 D1 27 0.21 0.72 18 D2 27 0.21 0.72 18 D3 27 0.37 0.72 18 11 27 0.54 1.71 18 12 27 0.54 1.71 18 13 27 0.54 1.71 18 21 17 1.25 3.0 18 22 17 1.25 3.0 18 23 17 1.25 3.0 18 21 27 2.2 4.0 18 22 27 2.2 4.0 18 23 27 2.2 4.0 18 31 17 2.8 5.15 18 32 17 2.8 5.15 18 33 17 2.8 5.15 18 31 27 3.8 6.8 18 32 27 3.8 6.8 18 33 27 3.8 6.8 18 41 17 5.0 9.3 18 42 17 5.0 9.3 18 43 17 5.0 9.3 18 41 27 6.9 12.4 18 42 27 6.9 12.4 18 43 27 6.9 12.4 18 51 17 9.2 16.2 18 52 17 9.2 16.2 18 53 17 9.2 16.2 18 51 27 11.9 21.9 18 52 27 11.9 21.9 18 53 27 11.9 21.9 18 61 17 16.15 29.9 18 62 17 16.15 29.9 18 63 17 16.15 29.9 18 61 27 22.1 40.5 18 62 27 22.1 40.5 18 63 27 22.1 40.5 18 71 17 29.8 47.0 18 72 17 29.8 47.0 18 73 17 29.8 47.0 18 71 27 35.0 60.0 18 72 27 35.0 60.0 18 73 27 35.0 60.0 18 81 17 44.2 80.0 18 82 17 44.2 80.0 18 83 17 44.2 80.0 18 91 17 59.0 100.0 18 92 17 59.0 100.0 18 93 17 59.0 100.0 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 X d2 Dimension E in blocking B s W Constant hangers type 18 D3 17 to 18 93 17 Standard design, delivery from stock. A B d2 d3 E H R s W X weight [kg] 973 610 664 973 610 664 973 610 664 973 610 664 973 652 837 1099 652 837 1099 755 934 1099 755 934 1288 755 934 1288 812 1055 1426 878 1140 1592 878 1302 1720 976 1446 1720 1072 1570 1935 1251 1805 1965 1520 1805 1965 205 205 205 205 205 205 205 205 205 205 205 205 205 205 233 233 205 233 233 233 261 233 233 261 261 233 261 261 261 276 276 261 291 291 261 278 302 276 291 302 291 302 362 302 362 347 302 362 347 M10 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16 M20 M20 M20 M20 M20 M20 M24 M24 M24 M24 M24 M24 M30 M30 M30 M30 M30 M30 M36 M36 M36 M36 M36 M36 M42 M42 M42 M48 M48 M48 17 17 17 17 17 17 17 17 17 17 17 17 17 21 21 21 21 21 21 21 21 21 25 25 25 25 25 25 25 25 25 34 34 34 41 41 41 41 41 41 41 41 41 51 51 51 51 51 51 464 267 304 464 267 304 464 267 304 464 267 304 464 282 336 483 282 336 483 328 351 482 331 354 500 330 353 499 334 372 508 358 380 514 368 392 527 395 398 578 417 425 571 462 486 621 457 486 621 430 234 270 430 234 270 430 234 270 430 234 270 430 244 293 440 244 293 440 286 302 440 286 302 455 286 302 455 290 315 460 315 333 467 315 335 472 340 343 472 362 370 513 390 413 547 385 413 547 25 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 50 50 50 65 65 65 65 65 65 65 65 65 80 80 80 80 80 80 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 18 18 18 20 20 20 20 20 20 22 22 22 25 25 25 25 25 25 24 24 24 24 24 24 24 24 24 24 24 24 24 36 36 36 36 36 36 36 36 36 32 32 32 32 32 32 32 34 34 34 34 34 44 44 44 44 44 44 44 44 44 64 64 64 64 64 64 15 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 20 25 25 25 25 25 25 30 30 30 30 30 30 35 35 35 35 35 35 45 45 45 45 45 45 50 50 50 60 60 60 52 30 34 52 31 35 57 32 39 57 32 39 58 36 74 97 36 74 98 69 102 104 70 113 152 71 114 153 96 159 210 115 190 261 118 194 326 158 230 341 190 296 498 269 482 691 316 484 719 1 Constant supports Type 19 A B H E Constant supports type 19 D3 17 to 19 93 17 Standard design, delivery from stock. K ØL1 d4 M A1 type 19 D3 17 19 D1 27 19 D2 27 19 D3 27 19 11 27 19 12 27 19 13 27 19 21 17 19 22 17 19 23 17 19 21 27 19 22 27 19 23 27 19 31 17 19 32 17 19 33 17 19 31 27 19 32 27 19 33 27 19 41 17 19 42 17 19 43 17 19 41 27 19 42 27 19 43 27 19 51 17 19 52 17 19 53 17 19 51 27 19 52 27 19 53 27 19 61 17 19 62 17 19 63 17 19 61 27 19 62 27 19 63 27 19 71 17 19 72 17 19 73 17 19 71 27 19 72 27 19 73 27 19 81 17 19 82 17 19 83 17 19 91 17 19 92 17 19 93 17 N B1 min. max. load load [kN] [kN] travel 0.21 0.51 0.21 0.72 0.21 0.72 0.37 0.72 0.54 1.71 0.54 1.71 0.54 1.71 1.25 3.0 1.25 3.0 1.25 3.0 2.2 4.0 2.2 4.0 2.2 4.0 2.8 5.15 2.8 5.15 2.8 5.15 3.8 6.8 3.8 6.8 3.8 6.8 5.0 9.3 5.0 9.3 5.0 9.3 6.9 12.4 6.9 12.4 6.9 12.4 9.2 16.2 9.2 16.2 9.2 16.2 11.9 21.9 11.9 21.9 11.9 21.9 16.15 29.9 16.15 29.9 16.15 29.9 22.1 40.5 22.1 40.5 22.1 40.5 29.8 47.0 29.8 47.0 29.8 47.0 35.0 60.0 35.0 60.0 35.0 60.0 44.2 80.0 44.2 80.0 44.2 80.0 59.0 100.0 59.0 100.0 59.0 100.0 Order details: 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 A A1 B B1 d4 E H 973 610 664 973 610 664 973 610 664 973 610 664 973 652 837 1099 652 837 1099 755 934 1099 755 934 1288 755 934 1288 812 1055 1426 878 1140 1592 878 1302 1720 976 1446 1720 1072 1570 1935 1251 1805 1965 1520 1805 1965 245 245 245 245 245 245 245 245 245 245 245 245 245 245 300 300 245 300 300 300 300 300 300 300 300 300 300 300 300 400 400 300 400 400 300 400 400 400 400 380 398 400 400 400 400 400 400 400 400 205 205 205 205 205 205 205 205 205 205 205 205 205 205 233 233 205 233 233 233 261 233 233 261 261 233 261 261 261 276 276 261 291 291 261 278 302 276 291 302 291 302 362 302 362 347 302 362 347 163 163 163 163 163 163 163 163 163 163 163 163 163 163 189 189 163 189 189 189 205 189 189 205 205 189 205 205 205 220 220 205 233 233 205 220 240 220 233 240 233 240 300 240 300 285 240 300 285 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 18.5 18.5 14.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 18.5 22.5 22.5 18.5 22.5 22.5 18.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 913 490 600 913 490 600 913 490 600 913 490 600 913 499 639 969 499 639 969 565 667 969 565 667 987 577 668 987 581 713 1016 607 718 1021 607 717 1041 655 728 1041 672 757 1111 744 829 1186 739 829 1186 430 234 270 430 234 270 430 234 270 430 234 270 430 244 293 440 244 293 440 286 302 440 286 302 455 286 302 455 290 315 460 315 333 467 315 335 472 340 343 472 362 370 513 390 413 547 385 413 547 K 80 80 80 80 80 80 80 80 80 80 80 80 80 80 100 100 80 100 100 100 100 100 100 100 100 100 100 100 100 120 120 100 120 120 100 120 120 120 120 120 120 120 120 120 120 120 120 120 120 M N weight [kg] 185 185 185 185 185 185 185 185 185 185 185 185 185 185 210 210 185 210 210 210 210 210 210 210 210 210 210 210 210 280 280 210 280 280 210 280 280 280 280 260 278 280 280 280 280 280 280 280 280 103 103 103 103 103 103 103 103 103 103 103 103 103 103 124 124 103 124 124 124 140 124 124 140 140 124 140 140 140 150 150 140 163 163 140 150 170 150 163 170 163 170 230 170 230 215 170 230 215 60 36 41 60 37 42 65 37 46 65 38 46 66 42 83 110 43 83 111 78 113 116 78 123 171 82 128 171 107 176 231 127 208 282 129 211 354 176 251 368 208 316 524 290 515 740 336 516 767 constant support type 19 .. .., marking: …, calibration load: …kN, travel: …mm up/down, blocking position (as required): …mm Load plate with integrated slide plate. This must be considered in the selection of clamp bases. Dimension E in blocking position right at top – in other blocking positions E shortens accordingly and allows adjustment of + 60mm. Type 19 .. .7 is fitted with a load plate with PTFE slide plate as standard. If needed, this type can also be supplied with a high temperature slide plate, type 19 .. .6 (see table below). Under certain circumstances the support bracket with the height K can be dispensed with. It should however be ensured that the load adjustment screws are accessible. type 19* with slide plate up to 180°C up to 350°C 19 D. .7 19 D. .6 19 1. .7 19 1. .6 19 2. .7 19 2. .6 19 3. .7 19 3. .6 19 4. .7 19 4. .6 19 5. .7 19 5. .6 19 6. .7 19 6. .6 19 7. .7 19 7. .6 19 8. .7 19 8. .6 19 9. .7 19 9. .6 ØL1 40 40 40 65 65 65 110 150 150 150 * friction value of the slide plates see table p. 7.11 Max. permissible stresses: • Emergency (HZ) at 80°C = calibration load x 1.33 • Faulted condition (HS) at 150°C = calibration load x 1.66. • Max. blocking load at 80°C = calibration load x 1.5. 1.20 Angulating constant supports Type 19 A E J Angulating constant supports type 19 D3 37 to 19 93 37 Standard design, delivery from stock. H For large horizontal displacements in the pipe systems the constant supports can be fitted with ball bushing joints. Dimension E on blocking position right at top, in other blocking positions E shortens accordingly and allows adjustment of +200mm. Connection possibilities: See bolt diameter of weld-on brackets type 35 or dynamic clamps (Product Group 3). Max. permissible stresses: • Emergency (HZ) at 80°C = Calibration load x 1.33 • Faulted condition (HS) at 150°C = Calibration load x 1.66 • Max. blocking load at 80°C = Calibration load x 1.5. Order details: angulating constant support type 19 .. .. marking: … calibration load: …kN travel: …mm up/down blocking position (as required): …mm 1.21 U d3 B1 A1 type The ball bushing joints for the connection are designed to fit weld-on bracket type 35. B SW min. max. load load [kN] [kN] travel 19 D3 37 0.21 0.51 19 D1 47 0.21 0.72 19 D2 47 0.21 0.72 19 D3 47 0.37 0.72 19 11 47 0.54 1.71 19 12 47 0.54 1.71 19 13 47 0.54 1.71 19 21 37 1.25 3.0 19 22 37 1.25 3.0 19 23 37 1.25 3.0 19 21 47 2.2 4.0 19 22 47 2.2 4.0 19 23 47 2.2 4.0 19 31 37 2.8 5.15 19 32 37 2.8 5.15 19 33 37 2.8 5.15 19 31 47 3.8 6.8 19 32 47 3.8 6.8 19 33 47 3.8 6.8 19 41 37 5.0 9.3 19 42 37 5.0 9.3 19 43 37 5.0 9.3 19 41 47 6.9 12.4 19 42 47 6.9 12.4 19 43 47 6.9 12.4 19 51 37 9.2 16.2 19 52 37 9.2 16.2 19 53 37 9.2 16.2 19 51 47 11.9 21.9 19 52 47 11.9 21.9 19 53 47 11.9 21.9 19 61 37 16.15 29.9 19 62 37 16.15 29.9 19 63 37 16.15 29.9 19 61 47 22.1 40.5 19 62 47 22.1 40.5 19 63 47 22.1 40.5 19 71 37 29.8 47.0 19 72 37 29.8 47.0 19 73 37 29.8 47.0 19 71 47 35.0 60.0 19 72 47 35.0 60.0 19 73 47 35.0 60.0 19 81 37 44.2 80.0 19 82 37 44.2 80.0 19 83 37 44.2 80.0 19 91 37 59.0 100.0 19 92 37 59.0 100.0 19 93 37 59.0 100.0 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 A A1 B B1 d3 E J H SW U weight [kg] 973 610 664 973 610 664 973 610 664 973 610 664 973 652 837 1099 652 837 1099 755 934 1099 755 934 1288 755 934 1288 812 1055 1426 878 1140 1592 878 1302 1720 976 1446 1720 1072 1570 1935 1251 1805 1965 1520 1805 1965 245 245 245 245 245 245 245 245 245 245 245 245 245 245 300 300 245 300 300 300 290 300 300 290 290 300 290 290 290 400 400 300 400 400 300 400 400 400 400 380 398 400 400 400 400 400 400 400 400 205 205 205 205 205 205 205 205 205 205 205 205 205 205 233 233 205 233 233 233 261 233 233 261 261 233 261 261 261 276 276 261 291 291 261 278 302 276 291 302 291 302 362 302 362 347 302 362 347 163 163 163 163 163 163 163 163 163 163 163 163 163 163 189 189 163 189 189 189 205 189 189 205 205 189 205 205 205 220 220 205 220 220 205 220 220 220 233 240 233 240 300 240 300 285 240 300 285 10 10 10 10 10 10 10 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 50 50 50 903 480 590 903 480 590 903 490 600 913 490 600 913 512 632 965 512 632 965 561 663 965 561 663 982 609 700 1020 613 727 1030 641 732 1035 641 731 1058 708 781 1094 725 810 1156 789 881 1238 812 904 1261 45 45 45 45 45 45 45 53 53 53 53 53 53 59 59 59 59 59 59 59 59 59 59 59 59 80 80 80 80 80 80 80 80 80 80 80 80 93 93 93 93 93 93 93 93 93 106 106 106 430 234 270 430 234 270 430 234 270 430 234 270 430 244 293 440 244 293 440 286 302 440 286 302 455 286 302 455 290 315 460 315 333 467 315 335 472 340 343 472 362 370 513 390 413 547 385 413 547 27 27 27 27 27 27 27 34 34 34 34 34 34 36 36 36 36 36 36 36 36 36 36 36 36 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 70 70 70 23 23 23 23 23 23 23 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40 60 60 60 60 60 60 60 60 60 70 70 70 58 35 40 58 35 40 63 36 44 64 36 44 64 41 81 108 41 81 108 76 111 114 76 122 169 83 129 172 109 178 232 129 209 283 132 212 355 179 255 374 212 320 534 291 523 747 341 528 778 1 Constant hanger trapezes Type 79 L R A Ø d3 s E B U B1 type 79 D3 17 79 D1 27 79 D2 27 79 D3 27 79 11 27 79 12 27 79 13 27 79 21 17 79 22 17 79 23 17 79 21 27 79 22 27 79 23 27 79 31 17 79 32 17 79 33 17 79 31 27 79 32 27 79 33 27 79 41 17 79 42 17 79 43 17 79 41 27 79 42 27 79 43 27 79 51 17 79 52 17 79 53 17 79 51 27 79 52 27 79 53 27 79 61 17 79 62 17 79 63 17 79 61 27 79 62 27 79 63 27 79 71 17 79 72 17 79 73 17 79 71 27 79 72 27 79 73 27 79 81 17 79 82 17 79 83 17 79 91 17 79 92 17 79 93 17 0.42 0.42 0.42 0.74 1.08 1.08 1.08 2.5 2.5 2.5 4.4 4.4 4.4 5.6 5.6 5.6 7.6 7.6 7.6 10 10 10 13.8 13.8 13.8 18.4 18.4 18.4 23.8 23.8 23.8 32.3 32.3 32.3 44.2 44.2 44.2 59.6 59.6 59.6 70 70 70 88.4 88.4 88.4 118 118 118 1.02 1.44 1.44 1.44 3.42 3.42 3.42 6.0 6.0 6.0 8.0 8.0 8.0 10.3 10.3 10.3 13.6 13.6 13.6 18.6 18.6 18.6 24.8 24.8 24.8 32.4 32.4 32.4 43.8 43.8 43.8 59.8 59.8 59.8 81 81 81 94 94 94 120 120 120 160 160 160 200 200 200 min. max. load load [kN] [kN] travel Lmax 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 75 150 300 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 1800 1800 1800 1800 1800 1800 Constant hanger trapezes A 973 610 664 973 610 664 973 610 664 973 610 664 973 652 837 1099 652 837 1099 755 934 1099 755 934 1288 755 934 1288 812 1055 1426 878 1140 1592 878 1302 1720 976 1446 1720 1072 1570 1935 1251 1805 1965 1520 1805 1965 B d3 205 205 205 205 205 205 205 205 205 205 205 205 205 205 233 233 205 233 233 233 261 233 233 261 261 233 261 261 261 276 276 261 291 291 261 278 302 276 291 302 291 302 362 302 362 347 302 362 347 17 17 17 17 17 17 17 17 17 17 17 17 17 21 21 21 21 21 21 21 21 21 25 25 25 25 25 25 25 25 25 34 34 34 41 41 41 41 41 41 41 41 41 51 51 51 51 51 51 E 569 372 409 569 393 430 590 393 430 590 393 430 590 410 464 611 410 464 611 472 488 626 475 491 644 489 512 658 493 521 667 521 544 678 531 556 690 586 589 769 607 617 762 677 702 836 694 725 859 R s U 25 25 25 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 40 40 40 40 40 40 40 40 40 50 50 50 65 65 65 65 65 65 65 65 65 80 80 80 80 80 80 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 18 18 18 20 20 20 20 20 20 22 22 22 25 25 25 25 25 25 80 80 80 80 80 80 80 80 80 80 80 80 80 120 120 120 120 120 120 140 140 140 140 140 140 180 180 180 180 180 180 260 260 260 260 260 260 300 300 300 300 300 300 300 300 300 300 300 300 weight for type 79 D3 17 to 79 93 17 L=1000 per 100mm B1 [kg] [kg] 140 121 1.7 Dimension E right at top in 140 140 140 140 140 140 140 140 140 140 140 140 190 190 190 190 190 190 200 200 200 200 200 200 230 230 230 230 230 230 310 310 310 310 310 310 350 350 350 350 350 350 350 350 350 350 350 350 79 87 121 79 87 131 79 93 131 79 93 133 100 176 222 100 176 224 172 238 242 174 260 338 190 276 354 240 366 468 312 460 604 318 470 736 418 562 780 482 694 1098 644 1070 1486 730 1066 1538 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 2.7 2.7 2.7 2.7 2.7 2.7 3.2 3.2 3.2 3.2 3.2 3.2 4.4 4.4 4.4 4.4 4.4 4.4 7.6 7.6 7.6 7.6 7.6 7.6 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 9.2 blocking position, for other blocking positions, dim. E lengthens accordingly. The Lmax dimensions can be lengthened to 2400mm, on reduction of the permissible center load by 5% per 100mm extension. When selecting the constant hanger trapeze the weight of the U-profiles and the clamp base weight must be added to the operating load. Max. permissible loads: • Emergency (HZ) at 80°C = Calibration load x 1.33 • Faulted condition (HS) at 150°C = Calibration load x 1.66 • Max. blocking load at 80°C = Calibration load x 1.5 Order details: trapeze type 79 .. .. L = …mm marking: … calibration load: …kN of the support point trave: …mm up/down blocking position (as required): …mm 1.22 Constant hanger trapezes Type 79 C E X Constant hanger trapezes types 79 D2 15 to 79 96 15 This design of trapeze is used if the standard design type 79 .2 34 does not fit due to extremely restricted installation space. The trapezes are supplied bolted ex works. Z G D B L A X = min. engagement depth + 300mm engagement possibility. Dimension L and dimension Z are to be stated when ordering. Dimension E and dimension C 0mm in blocking position, in other blocking positions E and C lengthen accordingly. When selecting the constant hanger trapeze its total weight and the clamp base weight must be added to the operating load. The Lmax dimensions can be lengthened to 2400mm on load reduction by 5% per 100mm extension. Order details: trapeze type 79 .. .. L = …mm Z = …mm marking: … calibration load: …kN of the support point travel: …mm up/down blocking position (as required): …mm 1.23 type Amax B 79 D2 15 79 D3 15 79 12 15 79 13 15 79 22 15 79 23 15 79 32 15 79 33 15 79 34 13 79 35 13 79 42 15 79 43 15 79 44 13 79 45 13 79 52 15 79 53 15 79 54 15 79 55 15 79 62 15 79 63 15 79 64 15 79 65 15 79 66 15 79 72 15 79 73 15 79 74 15 79 75 15 79 76 15 79 82 15 79 83 15 79 84 15 79 85 15 79 86 15 79 92 15 79 93 15 79 94 15 79 95 15 79 96 15 1210 1230 1930 1930 1960 1960 2170 2170 2170 2170 2185 2185 2185 2190 2330 2330 2330 2330 2375 2375 2375 2375 2380 2400 2400 2400 2405 2405 2420 2420 2420 2420 2425 2450 2450 2450 2455 2455 325 435 515 545 575 590 605 650 700 775 640 710 750 805 740 860 895 1005 895 985 1015 1055 1315 970 1040 1200 1360 1475 1015 1145 1310 1400 1460 1065 1295 1440 1455 1505 C 365 560 390 660 400 665 410 695 960 1240 465 765 1040 1285 500 800 1135 1435 590 935 1320 1665 2065 655 990 1420 1755 2195 755 1190 1695 2135 2635 820 1250 1795 2220 2760 D 110 130 130 130 160 160 170 170 185 190 185 185 185 190 230 230 230 230 275 275 275 275 280 300 300 300 305 305 320 320 320 320 325 350 350 350 355 355 E G Lmax X 180 245 235 380 240 355 235 370 560 735 190 415 625 685 275 420 660 845 315 480 815 1085 1265 320 560 820 1020 1275 380 650 1015 1275 1545 430 665 1055 1395 1680 15 15 30 30 30 30 45 45 45 45 55 55 55 55 65 65 65 65 70 70 70 70 70 85 85 85 85 85 95 95 95 95 95 100 100 100 100 100 1100 1100 1800 1800 1800 1800 2000 2000 2000 2000 2000 2000 2000 2000 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 15 15 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 35 35 35 35 35 45 45 45 45 45 50 50 50 50 50 60 60 60 60 60 total weight weight change [kg] L=1000 [kg/m] 30 48 61 81 74 103 104 137 174 255 153 199 253 370 230 318 408 528 384 486 650 798 1120 549 688 941 1296 1600 746 959 1263 1715 2190 908 1207 1625 1997 2530 6.6 6.6 23.8 23.8 23.8 23.8 36.4 36.4 36.4 36.4 44.0 44.0 44.0 44.0 50.6 50.6 50.6 58.8 66.4 66.4 66.4 66.4 66.4 83.6 83.6 92.4 92.4 92.4 119.0 119.0 119.0 119.0 119.0 119.0 119.0 119.0 119.0 119.0 1 Heavy duty constant supports Type 16 Heavy duty constant support types 16 82 29 to 16 93 49 B D C K E H P O S A L T N F Z B1 M A1 33 type A A1 16 82 29 860 640 16 83 29 990 640 16 92 29 910 740 16 93 29 1140 740 16 82 39 860 640 16 83 39 990 640 16 92 39 910 740 16 93 39 1140 740 16 82 49 860 640 16 83 49 990 640 16 92 49 910 740 16 93 49 1140 740 B 635 635 695 695 935 935 1025 1025 1235 1235 1355 1355 B1 580 580 630 630 880 880 960 960 1180 1180 1290 1290 C 500 500 570 570 800 800 900 900 1100 1100 1230 1230 D 555 555 605 605 855 855 935 935 1155 1155 1265 1265 E 1120 1855 1190 1915 1120 1855 1190 1915 1120 1855 1190 1915 E 1132 1867 1202 1927 1132 1867 1202 1927 1132 1867 1202 1927 F 120 120 140 140 120 120 140 140 120 120 140 140 H 585 715 630 785 585 715 630 785 585 715 630 785 K 300 755 320 745 300 755 320 745 300 755 320 745 L 200 200 240 240 200 200 240 240 200 200 240 240 M 490 490 570 570 490 490 570 570 490 490 570 570 N 300 300 330 330 300 300 330 330 300 300 330 330 O P S T Z 50 215 50 250 50 215 50 250 50 215 50 250 330 340 350 355 330 340 350 355 330 340 350 355 15 15 20 20 15 15 20 20 15 15 20 20 15 15 20 20 15 15 20 20 15 15 20 20 300 300 330 330 600 600 660 660 900 900 990 990 weight [kg] 635 920 805 1165 965 1395 1220 1765 1295 1865 1635 2365 Dimension E in blocking position right at top – in other blocking positions E shortens accordingly and allows for adjustment of + 60mm. Dimension E for constant supports according to E , which are addit- Type 16 is supplied with a corrosionprotected load plate as standard. When using a slide plate up to 180°C operating temperature, the type number in the 6th digit is to be replaced by a 7 (e.g. 16 82 27), or up to 350°C by a 6 (e.g. 16 82 26). E ionally fitted with a slide plate (friction value of the slide plates see p. 7.11). Load plate with integrated slide plate Order details: constant support type 16 .. .. marking: … calibration load: …kN travel: …mm up/down blocking position (as required): …mm slide plate (as required): … 1.24 Servohangers Type 17 Under certain conditions, pipe systems or other components are restricted in their thermal displacement through friction or other influences, despite the use of spring and constant hangers or constant supports. In such cases servohangers can actively overcome the restriction. Application In standard cases, the weight of the pipe systems is practically in equilibrium with the calibration load of the constant hangers and constant supports. The sum of the deviations occurring and the additional stresses in the piping due to this then remain within the permissible harmless range. In certain cases, the sum of the deviations occurring can also exceed a permissible level and considerably reduce the life of the piping systems or their connections (in the creep strength range) in the form of additional secondary stresses. Deviations can arise through: pipe statics that are not always readily determinable practical deviations from the theoretically planned load distribution A combination of deviations can cumulatively reach significant levels. These deviations have a particularly negative effect in flexible, ‘soft’ pipe systems. Vertical expansion can be obstructed or even completely suppressed here, even with relatively slight individual deviations. Apart from the additional loads caused, impermissible sagging can result, due to spring hysteresis in the pressure-stressed system, with a reversed incline. In addition to possible creep rupture, in the event of an incorrectly positioned incline, dangerous water hammer can occur. wall thickness tolerances of the piping, if these are not weighed extra and the weight In such cases it would be advisable to suppledifferences taken into account ment the passively reacting constant hangers insulation weights not determinable with the active LISEGA servohangers. in advance mechanical friction and production tolerances for constant hangers (permissible +/– 5%) spring relaxation Typical cases of application for LISEGA servohangers boi ler cen ter ine turb original cold position hot position new cold position without servohangers (diagram on left) the pipe system remains in the hot position with servohangers (diagram on right) the pipe system shifts to its specified positions 1.25 boi ler cen ter ine turb Through use of the hydraulic servo support the pipe system can now be repositioned to the specified elevation. Design and mode of operation The type 11 constant hanger forms the basis for the servohanger. To overcome load differences it is additionally fitted with an auxiliary hydraulic device that can exert an active supplementary force in both directions (servo support). 1 For theoretical (temp.) / actual (travel) deviations a tolerance range can be set. If the deviation is outside these values, the control switches off automatically. Manual switch-off For any maintenance work required on the system or the boiler, the servo support can be switched on or off manually. Design sizes Load Groups 5 (FN 20kN) to 9 (FN 100kN) with travel ranges 2 (150mm) and 3 (300mm) are considered standard. For other cases, special designs can be supplied. Servohanger switch cabinet Operating instructions Installation and commissioning instructions, as well as servicing recommendations, are included in the scope of supply. For this, see also selection table constant hangers, pp. 1.13 and 1.14. 2 = travel range 2 3 = travel range 3 In standard cases, the temperature of the pipe system to be supported is used as a control parameter. The temperature in each case is transformed electronically into the corresponding travel position. In the theoretical / actual comparison procedure, the control ensures a regulated approach to the actual vertical elevation position. servohanger type 17 5. 15 17 6. 15 17 7. 15 17 8. 15 17 9. 15 nom. load FN [kN] 20 40 60 80 100 set load [kN] 8 – 20 16 – 40 24 – 60 32 – 80 40 – 100 load-dependent travel travel range 2 travel range 3 [mm] [mm] 75 – 150 150 – 300 75 – 150 150 – 300 75 – 150 150 – 300 75 – 150 150 – 300 75 – 150 150 – 300 supplementary servo power [kN] 8 20 20 20 20 Electrohydraulic control The hydraulic unit and the control are located separately from each other in a separate switch cabinet situated near the servohanger (max. distance 16m). hydr. control electr. control The hydraulic pistons for control of the movement are located in the load tube of the constant hanger. Safety switch The electrohydraulic control is so designed that in the event of an operational breakdown (e.g. power loss) only the servo support is lost, but the unit will continue to function effectively as a constant hanger. Function chart 1.26 Installation and operating instructions Types 11, 12-14, 18, 19 1 Transport and storage During transport, care must be taken that connecting threads, stops and load adjustment bolts are not damaged. When storing in the open air, the supports must be protected from dirt and water. 2 Delivery condition stop If not otherwise agreed, LISEGA constant hangguide bolt ers are set to the desired cold load position name plate red marking for hot position retaining screw with washer for stop (after deblocking) travel scale blocking strip indicator for calibration load load scale load adjustment screw load tube inspection hole for min. engagement depth Constant hanger type 11 lock nut (installation condition) and blocked. The adjustment values can be read off the load and travel scale as well as the name plate. On the travel scale the theoretical hot position is marked with a red sticker and the theoretical cold position with a white one. The order load set at the delivery inspection is permanently marked on the load scale with an “X”. Low profile constant hanger type 18 adjustment spindle Constant support type 19 support brackets ball bushing adjustment spindle Travel scale with cold/warm marking Coupled constant hanger type 12-14 Load scale with indicator 1.27 Angulating constant support type 19 ball bushing type 79 traverse type 71 support bearing type 11 constant hanger type 66 tie rod type 61 threaded clevis with pin type 60 eye nut type 67 stud bolt Stamped on the plate are: type serial number LISEGA order number calibration load inspector travel ident. number Connections type 11 C3 .. - 11 96 .. (single cell hangers) The upper connection is designed as an inner thread with limited engagement depth. The lower connection is designed as a spherical lock nut pivotable in all directions by min. 4°. The connection threads are greased and sealed with plastic caps. X Min. engagement depth „X“ of upper connection (see selection table type 11, p. 1.15) Name plate with stamped operating data 1 steel construction onsite (bolted or welded) Constant hanger type 11 (seated) These constant hangers for all load sizes can be directly seated. They can also be supplied with serial support brackets type 71 which, depending on the order specifications, can be connected and bolted via precision-fit boreholes at works or on site. The base plates of the support brackets can be welded to the contact surface. On request, support brackets with slot holes for bolting can be supplied. Inspection hole Min. engagement depth of connection rod in load tube When connecting to the connecting rods, care must be taken that the lower rod is screwed into the lock nut at least to the inspection hole. Connections type 18 A further engagement depth of at least 300mm The upper connection is designed as a yoke plate and the lower one as a spherical lock is available. nut, pivotable in all directions by min. 4°. The connection threads are greased and sealed Connections type 12 82 ..- 14 96 .. with plastic caps. (heavy duty) The upper connection is designed as a yoke plate. The lower connection is also designed as a yoke plate and fastened to the spherical lock nuts of the individual constant hanger cells, whereby pivoting of min. 4° is possible. The connection threads are greased and sealed with plastic caps. Connections type 19 The upper connections of the constant supports are fitted either with a load plate or slide plate to reduce friction from lateral displacement, or with a ball-joint lug for angulating constant supports. The lower connections are therefore either a pedestal or a lug. During welding work at the pedestal the components inside constant supports must be protected. 1.28 Transport lock type 12 82 .. – 14 96 .. (heavy duty) Coupled constant hangers are supplied with a transport locking device (retaining rod, washer, retaining nut). B) The connecting rods are to be installed vertically for the purpose of better inspection. A controlled angled position in operating condition is thereby permitted. At all events, uniform specifications for the whole installation should exist. The connecting rods and points are to be force-fitted. Type 11 C3 .. – 11 96 .. (single cell hanger) cold position For installation of the constant hangers, transport lugs or other assembly devices can be screwed into the threaded holes on the sides. After deblocking of the hanger (see point 4) the stops are to be screwed on here for safe keeping. For constant hangers with support brackets type 71 the hangers are fitted with transport lugs instead of the upper connection – these can also store the stops. warm position 1 Retaining rod 2 Washer 3 Retaining nut Rods vertical during plant operation Transport lock type 12 82 .. – 14 96 .. The transport lock is loosened only on completion of hanger installation and at the same time as the removal of the blocking plates. warm position cold position Rods vertical in installation condition For this, the retaining nut marked in red is removed at the lower end with a socket wrench. Both parts (retaining rod and nut) are to be stored in the same place as the stops. When making the force-fit connection, care must be taken that the lower yoke plate is screwed into the lock nuts at least up to the inspection hole. The installation dimension of the lower yoke plate can be lengthened with the lock nuts by 250mm or shortened by 70mm. 3 Installation of the constant hangers When installing, the specifications of the installation instructions for pipe systems must be followed. Special attention must thereby be paid to the desired installation position of the suspension rods throughout the whole support chain. There are two possibilities here: A) The connecting rods are to be installed at an angle according to the expected horizontal displacement in the pipe system. A perpendicular position is hereby anticipated in operating condition. 1.29 Constant hangers types 12 82 .. – 14 96 .. For installation of the hangers, the side openings of the upper yoke plate can be used for hooking on. For hangers with support brackets, the upper yoke plate is replaced by a transport lug. 4 Deblocking Requirements The correct deblocking of the constant hangers in accordance with the following instructions is crucial for the subsequent faultless functioning of the pipe systems. The stops are to be removed, as far as possible, immediately before commissioning. The stops must be removed as a matter of principle in a systematic way, one after the other, beginning at a fixed point or connection point. The whole system should be inspected beforehand according to point 3 of these installation instructions. Actual and theoretical condition When it has been ensured that all connections are firmly force-fitted, the suspended weight is completely taken up by the constant hangers or supports. If the weight load agrees with the calibration load and the piping system shows no sign of stress, then the planned equilibrium has been achieved. The blocking plates can be easily removed. In practice however, slight stresses in the piping systems and hence resulting load shifting can hardly be avoided. In the same way, the loads, which are usually determined theoretically, can show larger tolerances. As a result, the deviations can lead (according to under- or over-load) to corresponding jamming of the blocking bolt in the lower or upper section of the blocking plate. Procedure The blocking devices are removed when the guide bolt is free. The calibration load is made up of the old load and the extra weight of the hanger components suspended. If the guide bolt is lying at the top or the bottom, the load adjustment must be adapted before deblocking (see point 5, load correction): When removing the stops, care must be taken that only the outer lock ring is loosened. In cases of requirement, e.g. for revisions, the hangers or supports can be blocked again in any position. For this, the stops are placed on the guide bolts and secured. The devices are firmly screwed to the side of the constant hanger body in types 11 to 14. Load distribution Under no circumstances should the stops be removed by force! By loosening or tightening the connecting rods with a few turns of the lock nut in the case of constant hangers, or corresponding adjustment of the support tube for constant supports, stresses in the pipe system can be compensated for and the guide bolt is then free. The geometrical position of the pipe system must not be altered when balancing stresses! As later adjustment at one point can cause a renewed slight shift at another, the procedure must be repeated if necessary at different points. For clear control it is recommended that, as a matter of principle, the stops should only be removed when all the guide bolts are free. 5 Load correction type 11, 12-14 Load correction is necessary if the calibration load(set at the LISEGA facility) deviates from the weight actually applied. In this case, with LISEGA hangers the calibration load can also be adjusted in the installed condition. Blocked condition Dismantling of the outer lock ring and blocking device outer lock ring a) Bolt is free: Calibration load of the constant hangers agrees with the weight applied. Blocking plate can be removed. b) Bolt lies at bottom: Calibration load of constant hanger is smaller than weight applied. Loosen connecting rod or increase calibration load. c) Bolt lies on top: Calibration load of constant hanger is larger than weight applied. Tighten connecting rod or decrease calibration load. It should thereby be taken into account that for load increases the remaining travel is shorter. In most cases this is not critical, due to the travel and load reserves available. For safety reasons this should be checked with the catalog data. Any changes in the installation dimension caused by load corrections must be compensated for within the load chain. Procedure: 1) Loosen of both load adjustment screws. Assembly of the 1 1) Completed: deblocked condition 1.30 2) Screw in or screw out alternately the two load adjustment screws, by a turn in each case. The base plate of the load tube and the lower edge of the constant hanger body must thereby remain parallel. 2) The procedure is completed as soon as the guide bolt no longer lies at the top or the bottom of the stop. If, for constant hangers of higher load groups, the necessary adjustment forces are too big and manual adjustment is not possible, auxiliary devices must be used (see point 6, auxiliary devices). 6 Auxiliary devices Tightening or loosening of the connecting rods, as well as load calibration, can be performed manually on all hangers. For hangers in the higher load groups this work can require a great deal of effort due to the higher load calibration. To facilitate the work, an auxiliary device can be made available with which a hydraulic load take-up using a handpump can be effected. It is operated by LISEGA personnel. 3) Tighten the lock nuts of the load adjustment screws. Now deblocking can continue. 3) Load correction types 18, 19 By way of the adjusting screws the length of the lever of the leverage arm is altered on the left and right respectively. On load adjustment the working travel remains unaltered. Procedure: 1) Unlock tab washer. 2) Turn adjusting screws equally on both sides until the guide bolt is free. 3) Secure adjusting screws against twisting by locking the tab washers. Blocking device bolted to front side 1.31 Installation device, used to relieve the adjustment screws Installation device, used to relieve the blocking 7 Inspection and maintenance The flawless functioning of the constant hangers and supports can be checked in every operating situation by examining the position of the guide bolt. Under normal operating conditions, maintenance is not required. 2 PRODUCT GROUP Spring hangers, spring supports Spring hangers, spring supports 2 Spring hangers, spring supports Contents Page Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Overview of spring hangers and spring supports . . . . . . . . . . . . . . . . . . 2.3 Selection overview, spring components . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Spring hangers type 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 Heavy duty spring hangers type 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 2 0 1 PRODUCT GROUP Spring hangers type 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Heavy duty spring hangers type 26 . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 Spring support type 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 Heavy duty spring supports type 28 . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 Angulating spring supports type 20 . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 Spring hanger trapezes type 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 Sway brace type 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 Telescoping spring supports type 29 . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . 2.19 3 4 5 6 7 8 9 2.0 2 Field of application To avoid constraints in the system, thermal expansion in high-temperature piping must not be restricted. The piping must therefore be supported in a correspondingly elastic manner. Spring components To balance slight vertical displacement in the pipe systems, spring components are used as supports. These components function on the basis of preset helical coil springs which exert a variable supporting load over the range of movement in accordance with their specified spring characteristics. Load variations resulting from this are limited through the stress analysis calculations, depending on the sensitivity of the piping. As standard practice, the permissible force deviation between cold position (blocking position) and hot position should not exceed 25 % in relation to the hot load. Moreover, as a rule constant hangers/supports are used that maintain a constant hanger/support force over the whole displacement range. Selection of spring hangers The reaction force depends on the spring rate (stiffness) of the respective coil springs. The The relevant basis for the function of the spring change in force from cold to hot position results components is specified in the current guidelines from the displacement. The greater the spring (see technical specifications p. 0.5). rate, the greater the change in load and accordingly the reaction force in the pipe system. For LISEGA spring hangers and supports optimum selection of spring hangers and supA range of spring component designs are availa- ports, LISEGA has divided the load ranges into ble for optimum adaptation to the various struc- 5 travel ranges. tural requirements. The ideal choice depends on Details of their application can be found in the the installation situation. selection table (see pp. 2.5 and 2.6), in the installation and operating instructions (p. 2.19) Spring hangers and supports are as a rule and the technical specifications (p. 0.3). calibrated in such a way that the spring force and pipe load are the same in the cold position (see p. 0.5). The corresponding hot load position Load setting and blocking results from the theoretical pipe displacement Spring hangers and supports are preset at the (travel) and the spring rate. factory to the cold or blocking load and blocked in both directions of movement. This enables The difference in force between hot and cold installation of the support in the designated positions acts on the pipe system as a reacinstallation space without time-consuming later tion force and is limited by the relevant design adjustments. specifications. Further information can be found on p. 0.5. In addition, the supplementary loads arising through pickling, flushing or pressure testing are held by the blocking devices. 2.1 cold and hot positions are shown on the travel scale by white and red marking respectively the blocking devices have continuously variable settings and can be applied again in any position Special advantages of LISEGA spring hangers axis of symmetry The user can profit from a wide range of special benefits with LISEGA spring hangers. 2 Significant savings are possible, particularly with regard to ancillary labor-intensive support costs such as planning, installation and operation. 1 4 9 3 5 1 No welding (types 20, 21, 27). 2 Fully galvanized surfaces. 6 For heavy duty designs: coated surfaces. 2 7 8 Spring hanger type 21 axis of symmetry 3 The hot or cold position is marked on the travel scale (white and red arrow). 4 Fully adjustable blocking system. 5 On the spring hangers, the preset values are noted on the riveted name plate. 6 Special pre-relaxed springs with a CPP (cataphoretic painting process) finish prevent any significant loss in load capacity. 7 Integrated connecting elements. 8 Variable connection possibilities within the load group selected and the possibility of later adjustment for load setting. 9 The theoretical hot position (operating position) is marked on the travel scale (red arrow). ✔ Five travel ranges from 0 to 400mm, 4 2 load group C to load group 9 Three travel ranges from 0 to 200mm, load group 10 to load group 50. ✔ Load application free of moments by 3 9 6 5 covering the load and symmetry axis. ✔ Favorable power-to-weight-ratios for reduced assembly weights. ✔ Modular system simplifies selection (load groups and travel ranges). ✔ Flexible installation configurations using 7 8 Spring hanger type 22 standardized components. ✔ Secure connection of load chains through the load and connection compatibility of system components. 2.2 Overview of types Spring hangers and spring supports 0.04 – 100kN Spring hanger type 21 Heavy duty design 53 – 400kN Spring hanger type 21 Spring hanger type 22 This design is the most commonly used and is fitted with an upper connection for suspension. It is used where the surrounding structure offers a suitable connection point and sufficient installation space. The upper connections can be universally adapted to the existing conditions using standard components. This design corresponds functionally to type 21 and is available for higher loads up to 400kN. Spring hanger type 25 Spring hanger type 25 Spring support type 29 Spring hanger type 26 This version is used especially if the permissible deflection of a support chain when using type 21 was exceeded or if, due to shortage of space, a type 21 spring hanger cannot be installed. The connection is made by a rod fed through the hanger. This design corresponds functionally to the seated spring hanger type 25 and is available for higher loads up to 400kN. Spring support type 29 Spring support type 28 If the surrounding conditions do not permit suspensions, this design offers a suitable alternative as a support. For larger horizontal displacements of the support-bearing load and of steel/steel slide plate contact, under certain circumstances the functioning of the support can be adversely affected by any lateral forces generated. It is recommended to avoid this risk by using LISEGA slide plates. In this case the counter plate must have a stainless steel surface and if necessary be fitted with a twist restraint. This design corresponds functionally to spring support type 29 and is available for higher loads up to 400kN. Here too, LISEGA sliding components can be used as an option. Angulating spring support type 20 In contrast to the type 29 spring supports, lateral displacements can be absorbed practically free of friction forces by this design. This way, resulting forces in all planes, both in vertical as well as horizontal directions of movement, are almost completely eliminated. Angulating spring support type 20 2.3 The angulating spring supports are fitted on one side with an adjustable load tube and a rotating ball bushing joint and on the other with a fixed ball bushing joint. The joints provide the appropriate connection to the type 35 weld-on brackets and the dynamic clamps in product group 3. Sway braces type 27 These special components act in compression and tension directions and are used to stabilize the position of pipe systems and other plant equipment. The connection components correspond with those in product group 3 (dynamic components). With the LISEGA sway braces type 27 the following settings can be made: load pre-tensioning installation dimensions free stroke Add-on components Slide plate for spring supports type 29/28 To reduce friction between the load plate and mating component (e.g. clamp base), PTFE sliding materials (up to 180°C) or suitable material for higher temperatures are used. The counter component should in this case have a stainless steel sliding surface. The selection of slide plates can be found on p. 2.11. Extension for spring support type 29 To bridge larger installation heights, adapted extensions can be ordered (see p. 2.11). Spring hanger trapezes type 79 These commonly used components combine the advantages of the spring hanger with the easy-to-install, weld-free plug-in trapezes. For restricted spaces the spring hanger trapezes can be supplied as special welded designs. Base plate for spring hanger type 25 If required, type 25 can be supplied with the base plate type 27 for bolting or welding. A selection can be found on p. 2.9. Telescopic spring supports type 29 .. 2. 2 Spring support type 29 .. 2. (telescopic) Sway brace type 27 angled arrangement Sway brace type 27 simple arrangement E dimension As a special design of type 29 these telescoping spring supports are used for lower E dimensions. They are fitted as standard with a PFTE slide plate. standard spring support type 29 .. 1. telescoping spring support type 29 .. 2. load Extended field of application with telescopic spring support 29 .. 2. 2.4 Selection overview, spring components Selection criteria for spring hangers and supports Permissible force variation Spring rates Design type The permissible force variation from cold load (installation load) to hot load (operating load) is limited internationally by the common specifications for pipe system calculations to max 25% of the operating load. In principle however, it is dependent on the pipe system calculations. In order to offer the largest possible field of application while at the same time complying with these specifications, LISEGA spring components are divided into 5 travel ranges with correspondingly different spring rates. The choice of a suitable design type is dependent on the respective support configuration and/or installation conditions. Extra-long springs Maximum travel To avoid functional variations through instability from springs with long travel, maximum travel of 50mm should not, as a rule, be exceeded. Economical size The following selection procedures can be followed to determine the most economical component size: Travel ranges 4 and 5 belong to the ‘extra-long spring travel’ category and should only be used after careful consideration of the travel and variability, especially in sensitive, ‘soft’ pipe systems. Spring hangers type 21, spring hangers type 25 for seating, spring supports type 29, angulating spring supports type 20 travel range …1.. 0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 42.5 45.0 47.5 50.0 …2.. spring 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 …3.. …4.. travel [mm] 0 0 10 15 20 30 30 45 40 60 50 75 60 90 70 105 80 120 90 135 100 150 110 165 120 180 130 195 140 210 150 225 160 240 170 255 180 270 190 285 200 300 type designation …5.. 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 21 C2 19 21 25 29 C2 19 29 20 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.23 0.24 0.25 2.1 D. D. D. D. 19 19 19 19 0.12 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 0.52 2.1 4.1 8.3 21 25 29 20 1. 1. 1. 1. 18 18 18 14 0.41 0.45 0.50 0.54 0.58 0.62 0.66 0.70 0.75 0.79 0.83 0.87 0.91 0.95 1.00 1.04 1.08 1.12 1.16 1.20 1.25 4.1 8.3 16.6 21 25 29 20 2. 2. 2. 2. 18 18 18 14 0.83 0.91 1.00 1.08 1.16 1.25 1.33 1.41 1.50 1.58 1.66 1.75 1.83 1.91 2.00 2.08 2.16 2.25 2.33 2.41 2.50 8.3 16.6 33.3 21 25 29 20 3. 3. 3. 3. 18 18 18 14 21 4. 18 21 5. 18 25 4. 18 25 5. 18 29 4. 18 29 5. 18 20 4. 14 20 5. 14 load [kN] 1.66 3.33 6.66 1.83 3.66 7.33 2.00 4.00 8.00 2.16 4.33 8.66 2.33 4.66 9.33 2.50 5.00 10.00 2.66 5.33 10.66 2.83 5.66 11.33 3.00 6.00 12.00 3.16 6.33 12.66 3.33 6.66 13.33 3.50 7.00 14.00 3.66 7.33 14.66 3.83 7.66 15.33 4.00 8.00 16.00 4.16 8.33 16.66 4.33 8.66 17.33 4.50 9.00 18.00 4.66 9.33 18.66 4.83 9.66 19.33 5.00 10.00 20.00 spring rate c [N/mm] 33.3 11.1 22.2 44.4 16.6 33.3 66.6 33.3 66.6 133.3 66.6 133.3 266.6 In cases where a smaller ‘E’ dimension than that of type 29 ..1. is required, we recommend the use of telescopic spring support type 29 .. 2. (see p. 2.17). 2.5 21 25 29 20 6. 6. 6. 6. 18 18 18 14 21 25 29 20 7. 7. 7. 7. 18 18 18 14 21 25 29 20 8. 8. 8. 8. 18 18 18 14 21 25 29 20 9. 9. 9. 9. 18 18 18 14 13.33 14.66 16.00 17.33 18.66 20.00 21.33 22.66 24.00 25.33 26.66 28.00 29.33 30.66 32.00 33.33 34.66 36.00 37.33 38.66 40.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 34.00 36.00 38.00 40.00 42.00 44.00 46.00 48.00 50.00 52.00 54.00 56.00 58.00 60.00 26.66 29.33 32.00 34.66 37.33 40.00 42.66 45.33 48.00 50.66 53.33 56.00 58.66 61.33 64.00 66.66 69.33 72.00 74.66 77.33 80.00 33.33 36.66 40.00 43.33 46.66 50.00 53.33 56.66 60.00 63.33 66.66 70.00 73.33 76.66 80.00 83.33 86.66 90.00 93.33 96.66 100.00 66.6 88.9 133.3 266.6 533.3 100.0 133.3 200.0 400.0 800.0 133.3 177.8 266.6 533.3 1066.6 166.6 222.2 333.3 666.6 1333.3 2 Determination of the most favorable size 2. Determination force variation (percentage) 1. Selection of the most favorable spring hanger/support Example: Example: Operating load Permissible deviation Travel (upwards) F = 6000N p 25% s = 15mm 6000N operating load, working travel 15mm (upwards), a spring hanger type 25 42 18 with a spring rate of c = 66.6 N/mm was selected: The max. permissible spring rate produces: Spring rate c (permissible deviation) (operating load) (working travel) 0.25 6000N 100N/mm = 15mm Selection type Spring rate 25 42 18 c = 66.6N/mm Cold load FK= 7000N Change in force = F = (working travel) (spring rate) (operating load) 15mm · 66.6N/mm = 0.1665 6000N F [%] = 16.65% Spring hangers type 22, spring hangers type 26 for seating, spring supports type 28 travel range …1.. 0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 42.5 45.0 47.5 50.0 …2.. spring travel [mm] 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Travel range = 4th digit of type designation …3.. 22 1. 19 26 1. 19 28 1. 19 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 53.33 58.66 64.00 69.33 74.66 80.00 85.33 90.66 96.00 101.33 106.66 112.00 117.33 122.66 128.00 133.33 138.66 144.00 149.33 154.66 160.00 533.3 1066.6 2133.3 22 2. 19 26 2. 19 28 2. 19 22 3. 19 22 4. 19 26 3. 19 26 4. 19 28 3. 19 28 4. 19 load [kN] 66.66 80.00 100.00 73.33 88.00 110.00 80.00 96.00 120.00 86.66 104.00 130.00 93.33 112.00 140.00 100.00 120.00 150.00 106.66 128.00 160.00 113.33 136.00 170.00 120.00 144.00 180.00 126.66 152.00 190.00 133.33 160.00 200.00 140.00 168.00 210.00 146.66 176.00 220.00 153.33 184.00 230.00 160.00 192.00 240.00 166.66 200.00 250.00 173.33 208.00 260.00 180.00 216.00 270.00 186.66 224.00 280.00 193.33 232.00 290.00 200.00 240.00 300.00 spring rate c [N/mm] 666.6 800 1000 1333.3 1600 2000 2666.6 3200 4000 22 5. 19 26 5. 19 28 5. 19 133.33 146.66 160.00 173.33 186.66 200.00 213.33 226.66 240.00 253.33 266.66 280.00 293.33 306.66 320.00 333.33 346.66 360.00 373.33 386.66 400.00 type designation. For the availability of the different travel ranges, see dimension tables on pp. 2.7 to 2.17. The use of springs with extra-long travel is to be treated with reservation due to the relatively large spring hysteresis. 1333.3 2666.6 5333.3 2.6 Spring hangers Type 21 Ø d2 SW X E H X B Spring hanger type 21 C2 19 to 21 95 18 Standard design, delivery from stock. SW Ø d2 ØA Dimension ‘E’ increases on loading by the corresponding spring travel (see load table on p. 2.5). In restricted spaces the spring hangers can be used with type 79 trapezes (see p. 2.14). Order details: spring hangers type 21 .. .. marking: … set load: …kN travel: …mm up/down 2.7 type ØA B Ø d2 E 21 C2 19 21 D2 19 21 D3 19 21 11 18 21 12 18 21 13 18 21 21 18 21 22 18 21 23 18 21 31 18 21 32 18 21 33 18 21 34 18 21 41 18 21 42 18 21 43 18 21 44 18 21 51 18 21 52 18 21 53 18 21 54 18 21 55 18 21 61 18 21 62 18 21 63 18 21 64 18 21 65 18 21 71 18 21 72 18 21 73 18 21 74 18 21 75 18 21 81 18 21 82 18 21 83 18 21 84 18 21 85 18 21 91 18 21 92 18 21 93 18 21 94 18 21 95 18 80 90 90 90 90 90 115 115 115 115 115 115 115 155 155 155 155 180 180 180 180 180 220 220 220 220 220 245 245 245 245 245 245 245 245 245 245 275 275 275 275 275 11 11 11 11 11 11 12 12 12 13 13 13 13 17 17 17 17 21 21 21 21 21 24 24 24 24 24 30 30 30 30 30 30 30 30 30 30 36 36 36 36 36 M10 M10 M10 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M20 M20 M20 M20 M24 M24 M24 M24 M24 M30 M30 M30 M30 M30 M36 M36 M36 M36 M36 M42 M42 M42 M42 M42 M48 M48 M48 M48 M48 205 250 475 155 250 475 155 255 475 160 255 475 840 185 290 525 920 215 305 540 1035 1275 245 360 640 1205 1490 280 405 675 1300 1575 305 470 845 1430 1810 330 505 870 1515 1885 H SW X weight [kg] 205 245 470 145 245 470 150 250 460 155 250 470 725 180 290 525 800 215 305 540 825 1065 245 360 640 980 1265 285 410 680 1070 1345 320 485 860 1330 1710 355 530 895 1395 1765 19 19 19 19 19 19 19 19 19 24 24 24 24 30 30 30 30 36 36 36 36 36 46 46 46 46 46 55 55 55 55 55 65 65 65 65 65 75 75 75 75 75 15 15 15 15 15 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 30 35 35 35 35 35 45 45 45 45 45 50 50 50 50 50 60 60 60 60 60 1.9 3.0 5.0 2.1 3.1 5.5 3.8 5.3 8.6 4.3 6.0 9.7 14.0 9.2 12.8 20.0 29.0 16.5 20.5 32.0 46.0 57.0 31.0 40.0 62.0 90.0 114.0 48.0 63.0 89.0 133.0 160.0 58.0 80.0 126.0 182.0 228.0 84.0 111.0 164.0 243.0 296.0 2 Heavy duty spring hangers Type 22 d3 Spring hangers type 22 11 19 to 22 53 19 S R blocking device C X H E B SW2 SW1 Ø d2 ØA type 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 11 12 13 21 22 23 31 32 33 41 42 43 51 52 53 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 ØA B C Ø d2 Ø d3 525 525 525 545 545 545 590 590 590 625 625 625 645 645 645 80 80 80 95 95 95 95 95 95 115 115 115 140 140 140 60 60 60 70 70 70 75 75 75 80 80 80 90 90 90 M56x4 M56x4 M56x4 M64x4 M64x4 M64x4 M68x4 M68x4 M68x4 M72x4 M72x4 M72x4 M80x4 M80x4 M80x4 62 62 62 72 72 72 72 72 72 82 82 82 92 92 92 E H R S SW1 SW2 X weight [kg] 440 560 840 475 595 875 490 610 890 555 685 955 630 800 1175 350 470 750 370 490 770 385 505 785 430 560 830 480 650 1025 90 90 90 105 105 105 105 105 105 120 120 120 135 135 135 30 30 30 30 30 30 30 30 30 35 35 35 35 35 35 85 85 85 95 95 95 100 100 100 105 105 105 115 115 115 46 46 46 46 46 46 46 46 46 55 55 55 65 65 65 65 65 65 75 75 75 80 80 80 85 85 85 95 95 95 240 270 340 285 320 410 360 405 510 455 515 625 550 655 865 Dimension ‘E’ increases on loading by the corresponding spring travel (see load table on p. 2.6). Spring hanger type 22 with weldon clevis type 73 mounted Spring hanger type 22 with threaded clevis type 61 mounted Typical installation situations Order details: spring hangers type 22 .. .. marking: … set load: …kN travel: …mm up/down 2.8 Spring hangers Type 25 Spring hangers for seating type 25 D2 19 to 25 93 18 Standard design, delivery from stock. B H X Ø d4 Ø d2 ØA d6 E If required, the base plate type 72 can be attached to type 25. C B type 72 D9 28 72 19 28 72 29 28 72 39 28 72 49 28 72 59 28 72 69 28 72 79 28 72 89 28 72 99 28 B 125 125 150 150 190 220 260 290 290 340 C 95 95 115 115 140 170 200 215 215 255 d6 12 12 14 14 18 18 23 23 27 33 E [kg] 8 1.0 8 1.0 10 1.6 12 1.8 12 3.0 12 4.0 15 6.9 20 10.9 20 10.9 25 18.2 load group type ØA B Ø d2 Ø d4 H Xmax weight [kg] 25 D2 19 25 D3 19 25 11 18 25 12 18 25 13 18 25 21 18 25 22 18 25 23 18 25 31 18 25 32 18 25 33 18 25 41 18 25 42 18 25 43 18 25 51 18 25 52 18 25 53 18 25 61 18 25 62 18 25 63 18 25 71 18 25 72 18 25 73 18 25 81 18 25 82 18 25 83 18 25 91 18 25 92 18 25 93 18 90 90 90 90 90 115 115 115 115 115 115 155 155 155 180 180 180 220 220 220 245 245 245 245 245 245 275 275 275 350 675 200 350 675 205 355 665 210 355 675 230 395 730 265 405 740 300 465 845 350 530 900 385 605 1075 415 645 1110 M10 M10 M12 M12 M12 M12 M12 M12 M16 M16 M16 M20 M20 M20 M24 M24 M24 M30 M30 M30 M36 M36 M36 M42 M42 M42 M48 M48 M48 13 13 13 13 13 13 13 13 18 18 18 25 25 25 28 28 28 34 34 34 40 40 40 47 47 47 54 54 54 245 470 145 245 470 150 250 460 155 250 470 180 290 525 215 305 540 245 360 640 300 430 700 335 500 875 370 545 910 380 705 230 380 705 235 385 695 250 395 715 280 445 780 325 465 800 375 540 920 440 620 990 495 715 1185 535 765 1230 2.8 4.9 2.1 3.1 5.5 3.5 5.1 8.4 3.7 5.3 8.9 8.0 11.5 18.6 14.5 18.0 29.0 26.0 35.0 56.0 40.0 53.0 79.0 44.0 66.0 111.0 67.0 92.0 143.0 Dimensions B and X are reduced on loading by the corresponding spring travel (see load table on p. 2.5). Order details: spring hangers type 25 .. .. marking: … set load: …kN travel: …mm up/down 2.9 For special applications, e.g. in extremely restricted spaces, spring hangers type 25 can be supplied as a trapeze unit. 2 Heavy duty spring hangers Type 26 Spring hangers for seating type 26 11 19 to 26 53 19 Ø d4 blocking device H B X SW Ø d2 ØA 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 type ØA B Ø d2 Ø d4 H SW Xmax weight [kg] 11 12 13 21 22 23 31 32 33 41 42 43 51 52 53 510 510 510 560 560 560 610 610 610 610 610 610 610 610 610 395 565 945 405 575 955 420 590 970 470 650 1025 530 750 1220 M56x4 M56x4 M56x4 M64x4 M64x4 M64x4 M68x4 M68x4 M68x4 M72x4 M72x4 M72x4 M80x4 M80x4 M80x4 60 60 60 70 70 70 70 70 70 80 80 80 90 90 90 345 465 745 355 475 755 370 490 770 420 550 825 480 650 1020 46 46 46 46 46 46 46 46 46 55 55 55 65 65 65 530 700 1080 560 730 1110 585 755 1135 645 825 1200 725 945 1415 205 235 310 265 300 390 345 390 490 395 450 555 465 545 725 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 Dimensions B and X are reduced on loading by the corresponding spring travel (see load table on p. 2.6). Spring assemblies as special design for use on a power station boiler. Order details: spring hangers type 26 marking: … set load: …kN travel: …mm up/down 2.10 Spring supports Type 29 ØD E F Spring supports type 29 C2 19 to 29 93 18 Standard design, delivery from stock. H Ø L1 d6 S ØA C B When using slide plates the sliding surfaces of the counter component used should be fitted with stainless steel plating. This is indicated by the suffix ‘SP’ on the type designation (e.g. clamp base type 49 22 25-SP). type 29* with slide plate up to 180°C up to 350°C 29 C2 17 29 C2 16 29 D. 17 29 D. 16 29 1. 17 29 1. 16 29 2. 17 29 2. 16 29 3. 17 29 3. 16 29 4. 17 29 4. 16 29 5. 17 29 5. 16 29 6. 17 29 6. 16 29 7. 17 29 7. 16 29 8. 17 29 8. 16 29 9. 17 29 9. 16 Ø L1 40 40 40 40 40 65 65 110 110 150 150 * friction values of the sliding components, see table on p. 7.11. For large horizontal load displacements, beside the use of slide plates the use of clamp bases with twist-off restraints is also recommended. Order details: spring supports type 29 .. .. marking: … set load: …kN travel: …mm up/down 2.11 ØA B C d6 E F H ØD S weight [kg] 29 C2 19 29 D1 19 29 D2 19 29 D3 19 29 11 18 29 12 18 29 13 18 29 21 18 29 22 18 29 23 18 29 31 18 29 32 18 29 33 18 29 41 18 29 42 18 29 43 18 29 51 18 29 52 18 29 53 18 29 61 18 29 62 18 29 63 18 29 71 18 29 72 18 29 73 18 29 81 18 29 82 18 29 83 18 29 91 18 29 92 18 29 93 18 80 90 90 90 90 90 90 115 115 115 115 115 115 155 155 155 180 180 180 220 220 220 245 245 245 245 245 245 275 275 275 105 125 125 125 125 125 125 150 150 150 150 150 150 190 190 190 220 220 220 260 260 260 290 290 290 290 290 290 340 340 340 75 95 95 95 95 95 95 115 115 115 115 115 115 140 140 140 170 170 170 200 200 200 215 215 215 215 215 215 255 255 255 10 12 12 12 12 12 12 14 14 14 14 14 14 18 18 18 18 18 18 23 23 23 23 23 23 27 27 27 33 33 33 270 195 305 550 195 305 550 200 310 540 205 310 550 240 360 615 270 370 625 305 430 730 360 500 790 400 575 965 440 625 1010 36 36 36 36 36 36 36 36 36 36 36 36 36 48 48 48 50 50 50 50 50 50 52 52 52 55 55 55 60 60 60 210 145 245 470 145 245 470 150 250 460 155 250 470 180 290 525 210 300 535 245 360 640 300 425 695 335 500 870 370 545 910 80 80 80 80 80 80 80 100 100 100 100 100 100 120 120 120 150 150 150 170 170 170 200 200 200 200 200 200 240 240 240 6 8 8 8 8 8 8 10 10 10 12 12 12 12 12 12 12 12 12 15 15 15 20 20 20 20 20 20 25 25 25 2.6 3.2 4.3 6.6 3.4 4.6 7.2 5.6 7.6 11.1 6.3 8.4 13.0 11.9 16.0 25.0 20.0 24.3 37.0 34.0 44.0 68.0 53.0 68.0 97.0 60.0 84.0 133.0 91.0 118.0 173.0 To bridge greater installation heights, adapted extensions can be ordered. Dimension ‘E’ is independent of the load adjustment; it changes on loading by the respective spring travel (see load table on p. 2.5). Adjustment possibility + 30mm. Type 29 is supplied as standard with a galvanized load plate without a slide plate. If slide plates are used, the ‘E’ dimension increases by 2.5mm. Please note table above. See also p. 7.12. E Load plate with integrated slide plate. typ e type 29 .9 15-E… load group 2 Heavy duty spring supports Type 28 Spring support type 28 11 19 to 28 53 19 blocking device ØD H E Ø L2 Ø L1 SW S ØA d6 B C type 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 11 12 13 21 22 23 31 32 33 41 42 43 51 52 53 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 ØA B C ØD d6 E F H S SW weight [kg] 510 510 510 560 560 560 610 610 610 610 610 610 610 610 610 530 530 530 580 580 580 630 630 630 630 630 630 630 630 630 440 440 440 490 490 490 530 530 530 530 530 530 530 530 530 420 420 420 420 420 420 450 450 450 450 450 450 480 480 480 33 33 33 33 33 33 33 33 33 39 39 39 39 39 39 405 535 835 450 585 880 460 595 890 505 685 1075 560 750 1135 60 60 60 65 65 65 65 65 65 70 70 70 75 75 75 330 450 730 370 500 775 380 510 785 425 595 965 475 655 1020 25 25 25 25 25 25 25 25 25 30 30 30 35 35 35 46 46 46 46 46 46 46 46 46 55 55 55 65 65 65 230 260 360 310 350 460 380 430 555 440 520 740 495 580 785 When slide plates are used, the sliding surfaces of the clamp base used should be fitted with stainless steel plating. This is indicated by the suffix “SP” in the type designation (e.g. clamp base type 49 97 14-SP). Dimension ‘E’ is independent of the load adjustment; it changes on loading by the respective spring travel (see load table p. 2.6). Adjustment possibility + 30mm. Type 28 is supplied as standard with a coated load plate without slide plate. When slide plates are used, the ‘E’ dimension increases by 2mm. Please note following tables. type 28* with slide plate up to 180°C 28 1. 17 28 2. 17 28 3. 17 28 4. 17 28 5. 17 type 28* with slide plate up to 350°C 28 1. 16 28 2. 16 28 3. 16 28 4. 16 28 5. 16 Ø L1 Ø L2 80 80 110 110 150 300 300 310 310 300 Ø L1 Ø L2 80 80 110 110 150 300 300 310 310 300 * friction values of slide plates, see table on p. 7.11. Typical application Order details: spring supports type 28 .. .. marking: ... set load: …kN travel: …mm up/down 2.12 Angulating spring supports Type 20 E d3 Angulating spring supports type 20 D2 19 to 20 93 14 Standard design, delivery from stock. 6° SG G R 6° Dimension ‘E’ is independent F H of the load adjustment and changes on loading by the respective spring travel (see load table p. 2.5). Adjustment possibility + 50mm. Connection possibilities: see bolt diameter of weld-on brackets type 35 or dynamic clamps in product group 3. Order details: angulating spring support type 20 .. .. marking: … set load: …kN travel: …mm up/down E +87.5 –37.5 A+50 Installation extensions for angulating spring supports type 20 D9 19 to 20 99 14 ØA type ØA 20 D2 19 20 D3 19 20 12 14 20 13 14 20 22 14 20 23 14 20 32 14 20 33 14 20 42 14 20 43 14 20 52 14 20 53 14 20 62 14 20 63 14 20 72 14 20 73 14 20 82 14 20 83 14 20 92 14 20 93 14 90 90 90 90 115 115 115 115 155 155 180 180 220 220 245 245 245 245 275 275 Ø d3 E F G H R SG weight [kg] 10 10 10 10 12 12 15 15 15 15 20 20 20 20 30 30 30 30 50 50 370 615 370 615 380 615 390 645 440 700 470 730 535 835 650 940 735 1125 815 1200 45 45 45 45 50 50 58 58 58 58 65 65 65 65 100 100 100 100 130 130 15 15 15 15 19 19 21 21 21 21 31 31 31 31 50 50 52 52 62 62 260 485 260 485 260 475 260 495 300 540 315 555 370 655 430 700 505 875 550 910 15 15 15 15 20 20 23 23 23 23 30 30 30 30 45 45 45 45 60 60 9 9 9 9 10 10 12 12 12 12 16 16 16 16 22 22 22 22 35 35 4 7 4 8 7 11 7 12 15 25 24 37 45 69 70 101 87 139 120 182 ØD min. engagement depth d3 L37.5 type Installation dimensions E max with load reduction possible. Shorter L dimensions can be supplied, but then without adjustment possibility of 37.5mm. Order details: extension for angulating spring support type 20 .9 .. ‘L’ dimension: …mm 2.13 20 D9 19 20 D9 19 20 19 14 20 19 14 20 29 14 20 29 14 20 39 14 20 39 14 20 49 14 20 49 14 20 59 14 20 59 14 20 69 14 20 69 14 20 79 14 20 79 14 20 89 14 20 89 14 20 99 14 20 99 14 for type A+50 ØD 20 D2 19 325 42 20 D3 19 570 42 20 12 14 325 42 20 13 14 570 42 20 22 14 330 48 20 23 14 565 48 20 32 14 332 60 20 33 14 587 60 20 42 14 382 60 20 43 14 642 60 20 52 14 405 76 20 53 14 665 76 20 62 14 470 76 20 63 14 770 76 20 72 14 550 89 20 73 14 840 89 20 82 14 635 89 20 83 14 1025 89 20 92 14 685 102 20 93 14 1070 102 Ø d3 10 10 10 10 12 12 15 15 15 15 20 20 20 20 30 30 30 30 50 50 L37.5 87.5 87.5 E +– 37.5 min E +– 37.5 max min 525 770 525 770 535 770 547 802 597 857 675 935 740 1040 835 1125 920 1310 1015 1400 1220 1220 1220 1220 1465 1465 1460 1460 1460 1460 1950 1950 1950 1950 1925 1925 2425 2425 2410 2410 200 200 200 200 205 205 215 215 215 215 270 270 270 270 285 285 285 285 330 330 L37.5 max 895 650 895 650 1135 900 1128 873 1078 818 1545 1285 1480 1180 1375 1085 1790 1400 1725 1340 weld-on bracket 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 29 29 29 29 39 39 49 49 49 49 59 59 59 59 69 69 69 69 79 79 13 13 13 13 13 13 13 13 13 13 19 19 19 19 19 19 19 19 19 19 weight for Lmin [kg] pipe [kg/m] 1.1 1.1 1.1 1.1 1.3 1.3 2.5 2.5 2.5 2.5 8.0 8.0 8.0 8.0 10.6 10.6 10.6 10.6 16.5 16.5 3.8 3.8 3.8 3.8 4.4 4.4 8.4 8.4 8.4 8.4 14.6 14.6 14.6 14.6 21.1 21.1 21.1 21.1 30.6 30.6 2 Spring hanger trapezes Type 79 Spring hanger trapezes (bolted version) type 79 D. 19 to 79 9. 19 L X d2 The 4th digit of the type designation refers to the travel range of the spring hanger 1=50mm, 2=100mm, 3=200mm. E –50 ØA Permissible center loading of U the other load cases, see table 4.4.1, p. 0.6 (nominal load 120kN, see load group 9). The ‘E’ dimension increases on B type 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 79 D.19 1. 19 2. 19 3. 19 3. 19 4. 19 4. 19 5. 19 5. 19 6. 19 6. 19 7. 19 7. 19 8. 19 8. 19 9. 19 nominal load [kN] Ø d2 Lmax 1.04 2.5 5 10 10 20 20 40 40 80 80 120 120 160 160 200 M10 M12 M12 M16 M16 M20 M20 M24 M24 M30 M30 M36 M36 M42 M42 M48 1700 1700 1700 900 1800 1400 1800 1250 1800 1250 2400 1800 2400 1200 1800 1800 E for travel range 1 2 3 – 290 290 315 300 345 345 405 390 445 435 505 500 560 555 610 385 385 390 410 395 450 450 495 480 560 550 630 625 725 720 785 610 610 610 630 615 685 685 730 715 840 830 900 895 1100 1095 1150 U A B X 80 80 80 80 120 120 140 140 180 200 260 260 300 260 300 300 90 90 115 115 115 155 155 180 180 220 220 245 245 245 245 275 140 140 140 140 190 190 200 200 230 250 310 310 350 310 350 350 15 15 15 20 20 25 25 30 30 35 35 45 45 50 50 60 L E Ø d2 weight [kg] L=1000mm per for travel range 100mm [kg] 1 2 3 – 24 28 29 41 53 61 77 93 138 174 214 245 242 273 335 26 26 31 32 45 60 68 85 101 156 192 244 275 286 317 390 30 31 37 39 52 74 82 108 124 200 236 296 327 378 410 495 1.7 1.7 1.7 1.7 2.7 2.7 3.2 3.2 4.4 5.1 7.6 7.6 9.2 7.6 9.2 9.2 travel range ‘E’ dim. approx. 1 2 3 30 55 105 loading by the corresponding spring travel (see load table on p. 2.5). The ‘L’max dimensions can be lengthened by up to 2400mm on reduction of the permissible center loading by 5% per 100mm extension. When selecting the spring hanger trapeze the weight of the ‘U’ profiles and the clamp base weight must be added to the operating load. When selecting the spring hanger trapeze, its total weight and the weight of the clamp bases must be added to the operating load. Order details: spring hanger trapeze type 79 .. 19 L = …mm, marking: …, set load: …kN travel: …mm up/down Spring hanger trapezes (welded version) type 79 D. 11 to 79 9. 11 … see above. B type nominal load [kN] Ø d2 Lmax B 79 D.11 79 1. 11 79 2. 11 79 3. 11 79 4. 11 79 5. 11 79 6. 11 79 7. 11 79 8. 11 79 9. 11 1.04 2.5 5 10 20 40 80 120 160 200 M10 M12 M12 M16 M20 M24 M30 M36 M42 M48 1400 1400 1600 1600 1750 2100 2100 2100 2150 2200 80 100 100 100 120 160 200 240 260 280 weight [kg] L=1000mm for travel range 1 2 3 – 19 26 27 41 68 110 159 186 243 16 21 29 30 48 76 128 189 230 297 20 26 35 38 63 99 172 241 322 403 per 100mm [kg] 1.1 1.6 2.0 2.0 2.7 4.3 6.1 8.3 9.3 10.3 In restricted spaces this version can be supplied as a special design. Order details: spring hanger trapeze type 79 .. 11 L = …mm, marking: … set load: …kN travel: …mm up/down 2.14 Sway braces Type 27 Sway braces type 27 D2 19 to 27 62 19 E The maximum working travel including free stroke amounts to 25mm H F d3 load adjustment ØA Load adjustment is made R ex works acc. to customer specifications. C37.5 The ‘E’ dimension is independent of the load adjustment; adjustment possibility 37.5mm 6° SG adjustment free stroke 6° min. engagement depth Connection possibilities: see bolt diameter of weld-on brackets type 35 or dynamic clamps in Product Group 3. type Order details: sway brace type 27 .2 19 marking: … set load: …kN travel: …mm up/down nominal set load [kN] spring rate Ø d3 load [kN] min max [N/mm] Ø A C37.5 E 27 D2 19 0.52 27 12 19 1.25 27 22 19 2.50 27 32 19 5.00 27 42 19 10.00 27 52 19 20.00 27 62 19 40.00 0.12 0.41 0.83 1.66 3.33 6.66 13.33 0.42 1.04 2.08 4.16 8.33 16.66 33.33 4.1 8.3 16.6 33.3 66.6 133.3 266.6 90 90 90 90 115 90 115 90 155 90 180 100 220 100 Extension for sway brace type 27 D9 19 to 27 69 19 SG 50 50 50 55 55 75 75 295 295 300 305 355 380 445 15 15 19 21 21 30 30 9 9 10 12 12 16 16 weld-on bracket weight type [kg] 35 35 35 35 35 35 35 29 29 39 49 49 59 59 13 13 13 13 13 19 19 5.5 5.8 10.0 11.0 23.0 39.0 62.0 L37.5 A 37.5 min. engagement depth Installation dimensions 2.15 R ØD If required, sway braces can be supplied with installation extensions mounted at the factory. Order details: extension for sway brace type 27 .9 19 L dimension: …mm 640 640 650 665 730 810 875 H E 75 d3 Emax on load reduction possible. Shorter L dimensions can be supplied, but then without adjustment possibility of 37.5mm. 10 10 12 15 15 20 20 F type 27 27 27 27 27 27 27 D9 19 19 19 29 19 39 19 49 19 59 19 69 19 A37.5 ØD 590 590 600 610 675 735 800 42 42 48 60 60 76 76 Ø d3 min 10 10 12 15 15 20 20 790 790 805 825 890 1005 1070 E75 max L37.5 min max 1600 1600 2000 2000 2000 2400 2400 200 200 205 215 215 270 270 1010 1010 1400 1390 1325 1665 1600 weight for Lmin [kg] pipe [kg/m] 1.1 1.1 1.3 2.5 2.5 8.0 8.0 3.8 3.8 4.4 8.4 8.4 14.6 14.6 tension nominal load min. load max. set load strength Function diagram 25 25 travel [mm] compression 2 upper ball bushing joint lock nut lock nut guide pipe threaded pipe lock nut guide rod type plate with travel scale travel scale lower ball bushing joint spring plate spring Load and installation length are adjustable for the respective requirements (see installation and operating instructions). For LISEGA sway braces a free stroke of 0 – 25mm can be set. The travel is reduced in compression and tension directions in accordance with the free stroke selected. free stroke load adjustment compression force neutral position tension force Load transmission on alternating force direction 2.16 Telescopic spring supports Type 29 Spring supports, telescopic type 29 D1 27 to 29 93 27 ØD Ø L1 slide plate s E As a special design of type 29 the telescopic spring supports are used for small E dimensions. ØA d6 The sliding surfaces of the clamp bases used should be fitted with stainless steel plating. This is indicated by the suffix ‘SP’ in the type designation (e.g. clamp base type 49 22 25-SP). C B The telescopic spring support is fitted as standard with a load plate with a PTFE slide plate. If required, this type can also be supplied with a high-temperature slide plate. The 6th digit of the type designation denotes the design: 7 for standard design with PTFE slide plate (up to 180°C) 6 for design with high-temperature slide plate (up to 350°C). For friction values of sliding components see table on p. 7.11. The ‘E’ dimension depends on the load setting; it changes on loading by the respective spring travel. Adjustment possibility + 20mm. Order details: spring support type 29 .. 2. marking: … set load: …kN travel: …mm up/down 2.17 adjustment load [kN] – min. load [kN] x 1000 spring rate [N/mm] E [mm] = E on min. load [mm] – type ØA B C 29 D1 2. 29 D2 2. 29 D3 2. 29 11 2. 29 12 2. 29 13 2. 29 21 2. 29 22 2. 29 23 2. 29 31 2. 29 32 2. 29 33 2. 29 41 2. 29 42 2. 29 43 2. 29 51 2. 29 52 2. 29 53 2. 29 61 2. 29 62 2. 29 63 2. 29 71 2. 29 72 2. 29 73 2. 29 81 2. 29 82 2. 29 83 2. 29 91 2. 29 92 2. 29 93 2. 130 130 130 130 130 130 155 155 155 155 155 155 195 195 195 220 220 220 275 275 275 300 300 300 300 300 300 325 325 325 155 155 155 155 155 155 180 180 180 180 180 180 220 220 220 245 245 245 305 305 305 330 330 330 330 330 330 370 370 370 125 125 125 125 125 125 145 145 145 145 145 145 180 180 180 200 200 200 245 245 245 265 265 265 270 270 270 295 295 295 ØD d6 Ø L1 s 80 80 80 80 80 80 100 100 100 100 100 100 120 120 120 150 150 150 170 170 170 200 200 200 200 200 200 245 245 245 12 12 12 12 12 12 14 14 14 14 14 14 18 18 18 18 18 18 23 23 23 23 23 23 27 27 27 33 33 33 40 40 40 40 40 40 40 40 40 40 40 40 65 65 65 65 65 65 110 110 110 110 110 110 150 150 150 150 150 150 8 8 8 8 8 8 10 10 10 12 12 12 12 12 12 12 12 12 18 18 18 20 20 20 22 22 22 25 25 25 E on min. E on max. min. load max. load spring rate weight load load [kN] [kN] [N/mm] [kg] 210 310 535 210 310 530 215 315 525 220 320 540 235 335 560 260 370 590 300 410 675 325 435 675 360 500 835 400 555 875 170 230 375 170 230 370 175 235 365 180 240 380 195 255 400 220 290 430 260 330 515 295 375 555 335 450 735 375 505 775 0.20 0.20 0.20 0.58 0.58 0.58 1.16 1.16 1.16 2.33 2.33 2.33 4.66 4.66 4.66 9.33 9.33 9.33 18.66 18.66 18.66 36.00 36.00 36.00 53.33 53.33 53.33 66.66 66.66 66.66 0.52 0.52 0.52 1.25 1.25 1.25 2.5 2.5 2.5 5 5 5 10 10 10 20 20 20 40 40 40 60 60 60 80 80 80 100 100 100 8.3 4.1 2.1 16.6 8.3 4.1 33.3 16.6 8.3 66.6 33.3 16.6 133.3 66.6 33.3 266.6 133.3 66.6 533.3 266.6 133.3 800 400 200 1066.6 533.3 266.6 1333.3 666.6 333.3 5.0 6.5 9.5 5.5 7.0 10.0 8.0 10.5 15.0 8.5 11.0 16.5 15.0 20.0 29.0 24.0 30.0 43.0 44.0 53.0 80.0 63.0 76.0 105.0 71.0 91.0 142.0 96.0 124.0 181.0 2 2.18 Installation and operating instructions Types 21, 22, 25, 26, 29, 28, 20, 27 upper connection travel scale blocking device name plate lower connection spring plate cover plate securing strap support tube 1 Transport and storage When transporting, care must be taken that connecting threads and blocking devices are not damaged. When storing in the open air the hangers must be protected from water and dirt. 2 Delivery condition If not agreed otherwise, LISEGA spring hangers are set and blocked at the desired cold position (installation condition). Special blocking devices fix the spring plates in both directions. The adjustment values can be read off the travel scale or name plate. Stamped on the name plate are: Spring hanger type 21 type 22 type number and if required serial number set load and spring rate operating load and travel marking and commission number inspector On the travel scale the theoretical hot position is marked with a red sticker and the theoretical cold one with a white one. In addition the position of the spring plate on the travel scale is stamped with an “X”. The reading is made at the lower edge of the spring plate (at the upper edge for trapezes type 79 .. 11). The production number is stamped on the body of the spring hanger. Spring hanger type 25 type 26 Depending on the connection the spring hangers are fitted at the top with an inner right-hand thread, a lug for connecting bolts or a fixed support tube. The threads are greased and sealed with plastic caps. Depending on the design, the lower connection is fitted with a right-hand thread (turnbuckle) or, as with type 25/26, consists of a support tube for the connecting rod. The spring supports types 28/29 are equipped with an adjustable support tube with a loosely seated but guided load plate. In delivery condition the support tube is screwed in and the thread greased. 3 Installation On installation, the specifications in the installation instructions for the piping systems should also be observed, especially the desired installation position of the connecting rods over the whole load chain. There are two possibilities: Name plate for spring hangers 2.19 Spring hanger type 21 (blocked) Spring hanger type 25 (blocked) Spring hanger type 22 (blocked) Spring hanger type 26 (blocked) 2 Spring support type 29 (blocked) A) The connecting rods are to be installed at an angle to correspond to the expected horizontal displacement of the pipe systems. A perpendicular position in operating condition is to be hereby expected. load plate or ball bushing joint at top travel scale stop name plate base plate or ball bushing joint at bottom Hot position Cold position spring plate cover plate securing strap lock nut Rods vertical during plant operation lock nut guide tube B) The connecting rods are to be installed threaded tube vertically for better controllability. A controlled lock nut angled position is thereby permitted in operating guide rod conditions. Spring support type 28 (blocked) hot position cold position Angulating spring support type 20 (blocked) Sway brace type 27 Spring support type 29 Rods vertical in installation condition Uniform specifications should at all events apply for the whole plant. The connecting rods and points must be connected by force-fitting. Attention must be paid to the minimum engagement depth of the threaded components. Installation of types 21, 22 The force-fit connection for type 21 is produced by screwing the connecting rods into the upper and lower connection threads. The lower connection thread is designed as a turnbuckle. Type 22 has a bolt-lug upper connection. For tightening and length regulation the turnbuckle length available in the spring hanger in each case can be used. Installation types 25, 26 Spring hangers types 25 and 26 are placed on the existing steelwork and correspondingly aligned. The position aligned is to be fixed against horizontal displacement. The force-fit connection is produced via the connecting rod, which is fed through the support tube and tightened and locked with two nuts. Spring support type 28 Angulating spring support type 20 Sway brace type 27 angled arrangement Sway brace type 27 simple arrangement 2.20 minimum engagement depth minimum engagement depth Minimum engagement depth of threaded rods by example of type 21 The blocking for spring hangers and spring supports types 21, 25, 29 and 20 consist of sheet metal lamellas adjustable to any desired load position. Up to 3 blocking devices can be inserted into a spring hanger. Installation of types 28, 29 The spring supports 28 and 29, after corresponding alignment, are attached by welding or bolting the base plate to the building structure. The load distribution is applied through the load plate and an adjustable support tube (type 29), or several adjustable ones (type 28). To balance installation tolerances the support tubes may be further screwed out only to a maximum of 30mm. The instructions on p. 7.12 are to be followed for the correct installation of the slide plates. Installation of type 20 The angulating spring supports are fitted at the top with an adjustable ball bushing joint and at the bottom with a fixed ball bushing joint or an extension – suitable for connection to a weld-on bracket type 35 or to the dynamic clamps type 36 or 37. After alignment of the angulating spring support the lower weld-on bracket is attached to the surrounding structure (see installation instructions for weld-on brackets type 35). The load distribution is applied through the upper bolt connection (weldon bracket or dynamic clamp) to the height-adjustable support tube. To balance installation length tolerances the support tube may be further screwed out only by a maximum of 50mm. Installation of type 27 The sway braces are fitted at the top with an adjustable ball bushing joint and at the bottom with a fixed ball bushing joint or an extension – suitable for connection to a weld-on bracket type 35 or to the dynamic clamp type 36 or 37. The load presetting, and if necessary the free stroke, are adjusted at works according to customer specifications. After alignment of the connection points the welding of the weld-on brackets and the connection of the connection bolts of the brackets or dynamic clamps types 36/37 are carried out. The adjustable ball bushing joints permit regulation of the installation height by 37.5mm. Procedures for types 21, 25, 29, 20 Removal of the securing strap: The securing strap is removed with an appropriate tool. Great care must be taken that the free ends of the metal strap do not snap upwards in an uncontrolled way. Removal of the blocking devices: The device is removed from the casing. When removing the blocking devices, proceed as a matter of principle in a systematic way, step by step, beginning with a fixed point or connection point. Never remove the devices by force! Storage of blocking devices: 4 Deblocking The spring hangers/supports may only be deblocked when the set load is fully applied on all the supports making up a support system. If this is the case the blocking devices can be easily removed. If the devices are jammed, the load actually applied does not agree with the theoretical setting (see point 5, load correction). 2.21 Type 29 with blocking devices attached Removed blocking devices must either be stored Type 21, 22 Load adjustment can be carried out by loosening separately or, for really safe keeping, placed in the optional LISEGA storage racks on the hanger. or tightening the turnbuckle. securing clamp fixing screw Type 25, 26 Load adjustment can be made by loosening or tightening the load nut. Type 20, 28, 29 Load adjustment can be made by adjusting the support tube of the spring supports. If the blocking devices are found to be missing, e.g. at revisions, they can be supplied by LISEGA Load correction and adjustment of the free stroke, type 27 at short notice. Load adjustment is made by rotating the outer threaded tube (A). For this, loosen the large lock Procedure for types 22, 26, 28 nut (B). To maintain the E dimension the play Removal of blocking devices: thereby created must be balanced by readjusting the guide tube (C). 2 A free stroke can be set for the LISEGA sway braces. For this, the guide tube (C) opposite the inner guide rod (D) must be correspondingly screwed out (loosen middle lock nut (E)). The working travel is reduced in the direction of compression according to the free stroke selected. D C The blocking devices of types 22, 26 and 28 consist of threaded studs and nuts by means of which any load setting desired can be carried out. hydraulic cylinder The blocking devices are removed from the casing. Storage of blocking devices: Removed blocking devices must either be stored separately or, insofar as sufficient space is available and freedom of movement for the spring plate is allowed, screwed to the cover plate. hydraulic cylinder B A E 6 Auxiliary devices To facilitate load adjustment or deblocking, an auxiliary installation device can be supplied for the higher load groups. The load transfer is then taken up by means of a hydraulic pump. This is operated by LISEGA technicians. hydraulic cylinder (2 units) 7 Inspection and maintenance The flawless functioning of the spring hangers can be checked in every operating situation by noting the position of the spring plate. 5 Load correction Before every load adjustment, under all circumstances the technical department responsible must be consulted. Under normal operating conditions no maintenance is required. 2.22 3 PRODUCT GROUP Snubbers, rigid struts, energy absorbers, viscoelastic dampers, dynamic clamps Snubbers, rigid struts, energy absorbers, viscoelastic dampers, dynamic clamps 3 Snubbers, rigid struts, energy absorbers, viscoelastic dampers, dynamic clamps Contents Page Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Main products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Instructions on use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Snubbers type 30, 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Design features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 Function tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 3 0 1 2 Operational behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9 Permissible loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 Rigid struts type 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 PRODUCT GROUP Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 Energy absorbers type 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12 Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12 Viscoelastic dampers type 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13 Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13 Pipe whip restraints type 3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.14 Dynamic clamps type 34, 36, 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 Mode of operation and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15 Dynamic clamps type 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.17 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.19 Snubbers type 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.19 Snubbers type 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.20 Installation extensions type 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.21 4 5 6 7 Weld-on brackets type 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.22 Energy absorbers type 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.23 Viscoelastic dampers type 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.25 Rigid struts type 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.27 Dynamic clamps type 36, 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.29 Shear lugs type 3 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.44 Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . 3.45 8 9 3.0 3 Field of application To avoid unacceptable stresses and moments in the piping systems, unplanned deflections in the piping or other plant components must be prevented. Thermal displacement must, however, not be obstructed! Dynamic events Components in product group 3 Whenever unplanned dynamic events occur, the support components in LISEGA product group 3 have the task of protecting the piping or other affected parts from damage. For the absorption and transfer of dynamic load cases, specially designed supports are required. With product group 3, LISEGA provides a complete system in which all fields of application are covered by the corresponding ideal component. In this way the implementation of optimum concepts is possible for the user. The unwanted jolting displacement of plant components can be caused by: A. Internal events, for example: start-up / shut-down pressure impacts from valve operations water hammer boiler detonations pipe rupture LISEGA product group 3 includes the following main products: Snubbers, types 30 and 31 Rigid struts, type 39 Energy absorbers, type 32 Viscoelastic dampers, type 3D Pipe whip restraints B. External events, for example: wind loads seismic events aircraft crashes explosions Components affected can be: pipe systems pumps valve assemblies pressure vessels steam generators boilers, heat exchangers For proper implementation of the main components a complete range of connection possibilities is available: Installation extensions, type 33 Weld-on brackets, type 35 Dynamic clamps, types 36 and 37 Dynamic riser clamps, type 34 The component connections are designed to be compatible with the LISEGA modular system and are subject to uniform calculation criteria. A ‘table of permissible loads’ can be found on p. 0.6 of the ‘technical specifications’. The stress analyses forming the basis correspond to the international guidelines and codes and are additionally supported by practical experiments and testing. Design Report Summaries according to ASME III NF are available. Diagram of an operating basis (O.E.B.) 3.1 Main products Snubbers type 30, 31 The use of snubbers is preferred in thermally operating plant components. In a dynamic event, snubbers provide an instantaneous, fixed, practically rigid connection between the component to be secured and the surrounding structure. In this way the dynamic energy from abrupt displacement can at once be transmitted and harmlessly dissipated. The thermal displacements during routine operation are not restricted. F 3 s Stroke Rigid struts type 39 F If operational displacements have to be restricted, e.g. in zero crossings, rigid struts are used. These components form rigid connections from connection point to connection point and do not permit movement of any kind in the axial direction. As they are fitted with articulated bearings they permit slight lateral displacement. s rigid Energy absorbers type 32 F If only minor operational displacement is expected at the load application point, energy absorbers can be used. These components allow slight movements limited in the end positions by an adjustable gap. Any components affected are protected from overloading because, due to the design, the dynamic energy applied is transformed into plastic deformation of the absorber. s free stroke (adjustable) Viscoelastic dampers type 3D F Dynamic loads from mechanical, hydrodynamic or other external events can seriously damage plant components and pipe systems. Viscoelastic dampers can absorb these vibrations and load peaks. A highly viscous fluid thereby absorbs the kinetic energy and so dampens any vibrations. dissipated energy s sb (working stroke) Pipe whip restraints are a specially designed pipe supports. In the event of a bursting pipe system, they will transform the suddenly released kinetic energy into plastic deformation and hold the pipe in a safe position. Any overloading of the steelwork is thereby prevented. tension Pipe whip restraints dissipated energy elongation 3.2 Instructions on use The components in product group 3 are dynamically stressed. When using them, the following points must be observed for their effective functioning: 1. In the conception of dynamic fixed points the rigidity of the whole system, i.e. of all components in the support chain, must be taken into account. type 35 type 35 type 33 type 37 type 39 type 30 type 30 type 33 2. In the selection of the sizes to be used, the sum of all loads occurring must be considered. 3. For given loads it must be clearly determined beyond all doubt which design load (H, HZ, HS and/or Level A, B, C, D) the data corresponds to. The ‘table of permissible loads’ on p. 0.6 of the ‘technical specifications’ must be observed. 4. The stroke length of snubbers should not be fully utilized. A travel reserve of 10mm in both directions is recommended. type 35 type 34 7. The installation drawings should clearly indicate the degree of freedom of possible angulation of the components. 10. The LISEGA instructions for commissioning are to be observed, as well as inspection and maintenance recommendations. type 36 type 36 type 39 type 30 type 35 type 35 type 35 type 35 type 39 type 30 type 36 type 30 type 38 special design type 35 type 39 type 37 type 32 type 39 type 38 type 35 special design 3.3 special design type 36 type 39 8. Any torque values necessary for threaded connections in the structural attachments should be indicated. 9. Before commissioning the plant, all support points should once again be visually inspected. type 34 type 35 5. When arranging components, sufficient lateral freedom of movement must be ensured so that no jamming occurs at the connections. 6. On parallel arrangement of snubbers it is recommended to take load reserves into account. Instead of 50% in each case, both snubbers should be designed to take at least 70% of the calculation load. special design 3 Snubbers Type 30, 31 LISEGA snubbers have stood the test of time in practical applications for well over four decades and have thereby proven their outstanding reliability. Extensive operational experience has, together with continuous further development, led to highly acclaimed state-of-the-art products and to worldwide market leadership. Access to snuubbers after installation is almost always difficult and, due to possible danger to personnel from radiation when installed in nuclear power plants, is subject to stringent safety regulations. For this reason the most stringent demands are made on reliable, maintenance-free, continuous functionality. For the reliable operational safety of snubbers, besides the function principle and whole design, the quality of critical components is crucial: sealing systems piston and rod guides hydraulic fluid sliding surfaces corrosion-resistant materials corrosion-free interiors control valves Snubbers type 30 At LISEGA, sealing systems, guides and hydraulic fluid are certified by reliable qualification procedures to give at least 23 years of troublefree operation under normal operating conditions in a nuclear power station. The following quality features prove the superior functioning and long life of LISEGA snubbers: The most common cause of failure in snubbers is usually premature wear and tear and corrosion. For this reason LISEGA snubbers are made of corrosion-resistant materials. In addition, any form of metallic contact within the unit is elimi- nated by the use of special guide bands. corrosion-resistant materials special sealing systems vibration-resistant special guides pressurized hydraulic systems dynamic functional behavior exchangeable valves (type 31) tested and approved for min. 23 years maintenance-free operation 60-year design life certified by suitability tests acc. to KTA 3205.3 approvals acc. to ASME-NCA 3800 Final inspection of snubbers type 31 3.4 Design features Snubbers Type 30, 31 Design features The snubbers form a closed hydraulic system without external bolted pressure fittings. The individual parts of the units are connected without welding by precision fits and screw connections, and are mechanically secured. As a protection against corrosion, LISEGA snubbers are manufactured exclusively from corrosion resistant materials. The connecting lugs are of carbon steel and protected with a galvanic coating. The guides on piston rods and pistons are made of a special friction-resistant, non-metallic material. The compensating reservoir is sealed against the atmosphere by a preloaded piston so that slight overpressure is maintained in the hydraulic system. This ensures the permanent functioning of all seals and the positive feed of hydraulic fluid to the cylinder regardless of the installed orientation. The control valves are vital for dynamic function. To achieve high functional accuracy the valve parameters have been optimized by extensive testing and special calculation models. Seals The decisive design features for long-lasting function are the sealing systems. Besides the hydraulic fluid and guide bands, they form part of the non-metallic materials and are therefore exposed to natural aging and wear. The most important requirement for a long-lasting sealing effect is the choice of the correct sealing material. The crucial factor thereby is the seal’s restitution behavior (‘shape memory’) or compression set, providing the lowest possible stress relaxation. For optimum utilization of material properties the special shape of the seals is also important, while for final functional efficiency the best combination of the following features are critical: 3.5 thermal resistance radiation resistance resistance to wear, especially highfrequency vibrations good restitution behavior (‘shape memory’) good dry run characteristics limited tendency to diffusion in seal surfaces minimal transfer from static to sliding friction (stick-slip effect) A special mixture of fluorelastomer VITON has proved to offer the optimum solution here. In addition, the following prerequisites must be fulfilled to gain full benefit from the special characteristics: special sealing geometry supporting composite materials optimum consistency (mixture proportions) optimized hardening precision of sliding surfaces design of the installation spaces for defined preloading of the seals Ordinary seals do not fulfill these demands in snubbers and have been shown to lead to premature failure. For this reason, as early as 1984 LISEGA, in collaboration with a renowned seal manufacturer, began to develop specific sealing systems that have since proved themselves in practice. In 1992, after other successful certification procedures through artificial aging and long-term trials, a certification process for LISEGA snubbers was conducted on behalf of a European nuclear operator. The result: a maintenance-free operating period of min. 23 years in nuclear applications was confirmed. 3 Design features Snubbers Type 30, 31 Control valves to achieve greater functional accuracy (type 30: internal). Name plate with all technically relevant data. Control indicators: The piston position of the snubbers can be read off on all sides via the scale rings on the snubber casing. A robust steel casing connected to the piston rod serves as an indicator and at the same time protects the piston rod from mechanical damage, pollution and radiant heat. Type 30 Connection possibilities Connection lugs (carbon steel) galvanized A special range of connection components and adapters is available, so that in the event of an exchange the existing connections on site can still be used. (only type 30). Inspection glass in the compensating res- ervoir / indicator bar. The fluid level of the reservoir is shown by the position of the reservoir piston. For type 30 the minimum level can be checked through the inspection glass; for type 31 there is a marked indicator bar at the base of the external compensating reservoir. flange for connection to existing extensions connection A connection A The reservoir is sealed against the atmos- phere by means of a spring-loaded piston so that slight overpressure in the hydraulic system constantly keeps the seals under slight pressure (type 30: located inside). special lugs short extension without possibility of length adjustment standard extension with possibility of length adjustment ✔ Non-corroding materials. ✔ Radiation-resistant, wear-resistant seals. type 33 A Connection possibilities: See bolt diameters of weld-on brackets type 35 or dynamic clamps in product group 3. Type 31 For details of design and materials see technical specifications p. 0.1. 3.6 Mode of operation and function Snubbers Type 30, 31 In the event of an impact on the component to be secured, an instantaneous, practically rigid connection is to be made between the component and a fixed point on the surrounding structure. Function Control valves The function of the LISEGA hydraulic snubbers type 30 is controlled by a main control valve (B) positioned axially in the hydraulic piston (A). On slow displacement of the piston ( 2mm/s) the valve is held open by spring force and the hydraulic fluid can freely flow from one cylinder chamber into the other. On rapid piston displacement above a velocity limit (approx. 2mm/s), back pressure develops on the valve disk and closes the valve. The hydraulic flow is interrupted and the displacement blocked. Due to the compressibility of the hydraulic fluids, damaging load peaks are also prevented. On displacement in pressure direction, the compensating valve (D) also closes almost synchronously with the piston valve. type 37 If the pressure on the closed valve is reduced, e.g. by reversal of the displacement direction, the valve opens independently. type 30 type 33 type 35 D type 35 type 30 type 38 special design type 35 type 39 type 36 type 30 3.7 C Function diagram, snubber type 30 A B Bypass co-axially arranged compensating reservoir (C) takes place. The connection between reservoir chamber and the working cylinder is regulated by the compensating valve (D). C B Function diagram, snubber type 31 A Large bore design type 31 The mode of functioning of the LISEGA hydraulic snubbers type 31 is based in principle on the same concept as for type 30. The particularities of size require a different arrangement of the compensating reservoir (C). At the same time a different arrangement of the valves is also necessary. The valves (B) work similarly to those on type 30. Here too, the flow of hydraulic fluid in the respective direction of movement is interrupted by closure of the corresponding valve if a certain limit of velocity is exceeded. As both valves stand with the given arrangement indirect connection with the compensating reservoir, an additional compensating valve is unnecessary. In-service testing The valve system is designed to be replaceable, so that all the snubbers type 31 need not be removed for routine function testing. In this way, in the event of a recurrent test only the valve units are replaced by a previously certified valve assembly. A special shut-off device thereby prevents loss of fluid. The replaced valve assembly can subsequently be tested on a test snubber and prepared for future use. This design meet the intent of Compensating reservoir sub-component testing according to ASME OM To balance the piston rod volume, as well as to Code, Subsection ISTD. change the volume of hydraulic fluid on change of temperature, volume compensation via a To prevent the valves from remaining in a blocked condition they are designed with a bypass system. This permits a gentle after-flow at continuous force and ensures the safe opening of the valves in both cylinder chambers through rapid pressure balance. The compensating valve works synchronously with the main valve in the same way. 3 Function Tests Snubbers type 30, 31 Especially stringent safety demands in the nuclear field require flawless proof of the function parameters for snubbers. This applies both to initial delivery inspection and to recurrent tests. The LISEGA test technology is permanently improved in-house and complies with the most up-to-date technical standards. The test benches function as dynamic Hydropuls® units with optional force- or travel-controlled excitation. The frequency bands range from 0.5 – 30Hz, and the test loads from 0.5 up to 8600kN. For standard tests LISEGA has test facilities of its own manufacture in different factories and in various sizes. Mobile units are often used on site at customer request. The test facilities are used worldwide today and are operated by the customers’ own personnel. Variable test programs permit the testing of all snubber makes. LISEGA test machines are also manufactured for customers. All LISEGA test machinery is calibrated at regular intervals on the basis of DIN EN ISO 7500 with calibrated load cells and measurement amplifiers. A A B B Inspection report with test diagrams page 1 A Quasi-static function tests Friction measurement [kN] Lockup velocity [mm/s] Bypass velocity [mm/s] Inspection report with test diagrams page 2 B Dynamic function tests Load and travel amplitude 3.8 Operational behavior Snubbers Type 30, 31 Operational behavior On dynamic loading, LISEGA snubbers offer a constant, predictable, functional behavior subject to the load spectrum. The specified values correspond to the recognized international specifications and practical requirements. Observation of the values is certified and recorded during factory testing. Specified function values LISEGA snubbers comply, as a standard, with the following functional data. The values apply to alternating or dynamic loading. By means of design adaptation special parameters can be taken into account. type 30 type 31 travel range 8, 2, 9 travel range 3 (stroke 300) travel range 8 (stroke 100) travel range 9 (stroke 200) piston rod travel sb at FN, Rt and 1-35Hz 6mm 8mm 10mm 12mm piston rod play sa (lost motion) 0.5mm up till load development on change in load direction 2-6mm/s lockup velocity at Rt bypass velocity at FN und Rt 0.2-2mm/s at FN 8kN 2.5% FN maximum adjustment force largest value out of 300N or 1.5%FN at FN 8kN largest value out of 200N or 1%FN Travel range 8100mm, travel range 2150mm, travel range 9200mm. Rt = room temperature (20°C 2°C). At ambient temperatures of 150°C (short-term, max. 1hr) the push rod travel can increase by up to about 50% due to changed oil viscosity. 1%FN Measured at a displacement velocity of approx. 0.3mm/s. The resistance on startup (adhesive force) lies below 1.5 times the max. values. FN = nom. load If required, sa can be increased to 0.5mm (KTA 3205.3). Bypass velocity 0.2mm on request. Force F F F FFaulted FEmergency FN rigidity 2FN K= ____ sb t push rod travel s sa sb -FN s t -FFaulted Force – travel diagram 3.9 Force and travel amplitudes sb -FEmergency 2500kN test bench at LISEGA Permissible loads Snubbers Type 30, 31 Operational demands LISEGA hydraulic snubbers are designed as standard for the following operational demands. The specified values are certified by KTA suitability tests. Other values can be agreed in exceptional cases by design adaptations. continuous operation max. 80°C short-term max. 1h/temp. cycle max. 40h/year max. 150°C relative air humidity at 10-150°C 100% wet steam atmosphere up to max. 150°C X=1 energy dose cumulative 10 J/kg =10 gray (=10 rad) continuous operation 0.5-1 bar short-term 5 bar overload pressure loading due to ambient temperature ambient pressure 5 5 7 3 Test facilities for snubbers in Zeven plant, Germany The values apply to the whole snubber, incl seals and hydraulic fluid. The data for the fluid are: hydraulic fluid (silicon oil) setting point – 50°C flash point 300°C ignition point 500°C Resistance to fatigue Proof of operational durability is based on the following accumulated load cycles: nominal load FN . . . . . . . . . . . . . . load cycle 10% . . . . . . . . . . . . . . . . . . . . . . . 2,000,000 50% . . . . . . . . . . . . . . . . . . . . . . . . 100,000 80% . . . . . . . . . . . . . . . . . . . . . . . . . 20,000 100% (Level A/B). . . . . . . . . . . . . . . . 10,000 133% (Level C) . . . . . . . . . . . . . . . . . . . .100 172% (LeveI D) . . . . . . . . . . . . . . . . . . . . .10 It should be taken into account that the number of possible active parameters, such as frequencies, amplitudes, forms of vibration, effective directions, as well as any possible simultanity, allow no uniform definition of permanent operational vibrations. The load cycle figures correspond to an assumed maximum dynamic load capacity from diverse load events over a period of 40 years. They also comply to the requirements of the test programs of the KTA suitability tests performed. The test results certify that the snubbers endure these loads while maintaining their operational capability. Due to their specially designed guides, the snubbers are extremely resilient to any continuous operational vibrations. This is proven by confirmed practical experience. Special testing of snubbers type 31. Test load up to 8600kN. 3.10 3 Mode of operation and function Rigid struts Type 39 In contemporary support concepts, rigid struts play an important role in the safe guiding of pipe systems. The reliable positioning of piping is a crucial factor in the operational safety and long life of the whole system. The LISEGA rigid struts type 39 provide a range of important functions for the operational safety of pipe systems: z me type 35 Typ 33 The shape corresponds to the flow of force and permits a favorable power / weight ratio. The connections are ball bushing joints acting as turnbuckles with right- and left-hand threads, permitting length adjustment within a range of 150mm or 300mm. Flat faces on the body of the tube allow the safe use of a wrench and so facilitate length adjustments in the installed condition. Typ 33 Design Typ 35 The rigid strut consists of a rigid body with a ball bushing joint for connection at each end. Attachment to the structure is made via a weldon bracket type 35 and connection to the piping with dynamic clamps from product group 3. The selection tables for connecting components can be found on p. 3.22 or pp. 3.29 to 3.43. special design isdie der er Typ 35 Typ 35 Up to load group 8 the body consists of a tube tapered at the ends. The ball bushing joints are provided with fine Rigid struts perform as hinged rigid connections threading to guarantee secure locking. 30 between pipe resistTyp 39systems and structure. No Typ The bodies are produced in standard lengths ance is offered to slight displacements in the and are available from stock. LISEGA rigid pipe system around the angular displacement of the rigid struts. Movement axially to the rigid struts are suitability-tested according to KTA 3205.3 and designed in accordance with the strut is not possible. ASME-BPV Code. typeTyp 39 30 type 34 Transmission of displacement from unplanned load events (see p. 3.1) Guiding of pipe systems for the control of planned thermal displacement direction Stabilization of flexible pipe systems by fixed so-called ‘zero positions’ Design of axial stops Mode of operation Typ 37 en mtte- aun Tasks Typ 35 type 35 Typ type 39 39 Typ 36 Typ 36 vollTyp 36 in Typ 35 eAn- n chti- st bll- Typ 39 surface Typ 30 type 36 Typ 35 Typ 35 Typ 30 Typ 39 Typ 36 3.11 Typ 30 with standard paint coating flat face for easy adjustment length-adjustable with right-hand / Typ 35 left-hand threads body with shaped ends, free of welding up to load group 8 galvanized ball bushing joints with fine thread safe locking of ball bushing joints by means of fine threads and electrogalvanized lock nuts Mode of operation and function Energy absorber Type 32 Mode of operation and function The energy absorber functions by means of an adjustable free stroke to absorb thermal displacement. The adjustment of the free stroke can be carried out (for medium sizes) within a range of 25mm. In this range the pipe sysIf such an event has occurred, the forward thrust tem can move freely without resistance. of the disk affected can be read from the position of the indicator bar (G). Dynamic events, however, are limited in their movement by the use of stops. The forces arisFor further use of the energy absorber the ing are thereby led into the building structure free stroke on the adjustment device (H) only up to the specified nominal load and, above needs to be re-regulated for the new position. that, transformed into deformation energy. Connected components are in this way protected Corresponding procedures can be repeated up to maximum deformation travel (s). Further in a controlled manner from overloading. information is available on p. 3.23. For this reason energy absorbers are ideal as protection: Installation The energy absorbers are designed in accord against water hammer ance with the load group in product group 3 as a substitute for complex (dynamic components) and are correspondingly framework constructions compatible in respect of loads and connections as whip restraints with the connection components in this product group. Please also note the instructions on p. 3.1. free stroke (compression) taper disks B F free stroke (tension) E A 3 Energy absorbers restrict dynamic deflections and transform forces above the nominal load into deformation energy. The steelwork is thus protected. Energy absorber, used instead of a double guide. In this way the framework can be avoided. C D length adjustment adjustment of free stroke H indicator for deformation energy (absorber energy) G The design consists of an austenitic tubular casing (A) with defined size, into which taper disks (B) with defined force have been pressed. The tube is sealed with a fixed base (C) fitted with a connecting lug (D). The force transmission over the whole unit is made via the stops (E) and the push rod (F). If a dynamic event exceeds the compression force of the taper disks, the taper disk affected is driven forward and widens the cover tube. In this way the excess force is diverted from the connection components by transformation into deformation energy. Function certification LISEGA energy absorbers have gone through an exhaustive test program to prove their functional reliability. In numerous dynamic and static stress tests, as well as load capacity tests, their safety has been clearly demonstrated. Energy absorbers are maintenance-free during operation and require no in-service testing. Measured force/travel path with oscillating loads nominal load 3.12 Mode of operation and function Viscoelastic damper Type 3D Dynamic loads from mechanical, hydrodynamic or external events can severely damage pipe systems and other plant components. Viscoelastic dampers can considerably reduce such vibrations. Vibrations occur through inner events from mechanical or hydrodynamic processes, or in the case of external events such as wind loads, traffic vibrations or earthquakes. Unacceptable vibrations can thereby cause serious damage to pipe systems. By means of special components they must be protected. To avoid stresses in the whole system, displacements from thermal expansion in the piping system may only be minimally obstructed. The LISEGA viscoelastic damper consists of a casing filled with viscous fluid that allows relative displacement between the connecting plates and at the same time damps in all directions, dissipating the kinetic energy (transformed into heat). Viscoelastic dampers transmit only dynamic loads, not static ones. The reaction force of the Viscoelastic dampers have proved in practice to damper is thereby proportional to the velocity offer reliable protection for pipe systems and and frequency of the vibrations. LISEGA offers installations. In particular, vibrations caused fluids with varying damping characteristics in by sudden peak loads can be reduced to an relation to application temperature and freacceptable level by such dampers. quency. Construction of the LISEGA viscoelastic damper load F dissipated energy travel s sb (displacement range) Viscoelastic damper with transport brackets without offset name plate position indicator maintenance-free dust cover transport brackets inner connection thread M16 for transport purposes ✔ load range 2.5kN to 100kN ✔ frequency range up to 35Hz ✔ temperature range from – 10°C to 80°C ✔ travel range up to 50mm Hysteresis of a viscoelastic damper Viscoelastic damper with adjusted offset 3.13 connecting plates 3 Pipe whip restraints Type 3R Special designs in the field of dynamic pipe supports are pipe whip restraints. Beside energy absorber type 32, a design type with round-steel U-bolts has proved widely successful, especially for large loads. Pipe whip restraints are common in nuclear installations and are designed to instantaneously absorb the kinetic energy of bursting pipe systems in faulted conditions. For this, the elongation behavior of the surrounding steel U-bolts is utilized; these are designed to cope with the dynamic forces to be expected. OD tension Pipe whip restraints dissipated energy elongation Pipe whip restraints are designed according to the customer’s design parameters and manufactured by LISEGA as special components. Pipe whip restraints are important as safety elements and are therefore subject to stringent quality requirements with regard to design and manufacture. As the result of countless deliveries to modern nuclear installations LISEGA has clearly proved its qualification for the supply of these components. 3.14 Mode of operation and function Dynamic clamps Type 34, 36, 37 Function In the high temperature range and/or over a longer period of time, friction fit clamps cannot safely transmit dynamic loads, even with bolt pre-stressing, due to the creep strength behavior of the materials (long-term fatigue). Even over-sized bolts, which might under certain circumstances severely constrict the piping (‘pipe squeezers’), are not solving the problem. Friction-fit clamp (static) shear lug Form-fit clamp (dynamic) A typical fault is a clamp design that is too ‘soft’, so that the necessary stiffness rule is not achieved Attention must also be paid to connections to clamps free of play To prevent constraints, sufficient space must be ensured for lateral displacement in the event of pipe system movements To transmit dynamic loads, clamps are required that absorb dynamic forces and transmit them further. Dynamic forces are created by alternating loads; displacement can thereby result due to eccentrically applied forces. The dynamic clamp should therefore be form-fitted (shear lugs) to prevent contortion. In this way, defined, verifiable conditions are produced. Certification is the responsibility of the pipe system designer. Dynamic clamps type 36, 37 To achieve the optimum solution in each case and at the same time the most favorable performance/weight ratios, LISEGA offers 4 standard designs. 3.15 If the customer order does not show a particular modification of the layout, the bracket connection is fitted so that the main angulation range runs along the pipe axis. Type 36 .. .1/2/3 Type 37 .. .1/2/3/4/5/6 Type 36 .. .4/5 Type 37 .. .7/8/9 The shear lugs keep the dynamic clamps in the expected force direction and are practically unstressed. Lateral forces would not occur under dynamic load cases because friction forces between the pipe and the clamp insure the firm positioning. Due to the minimal forces to be absorbed the weld seam stresses can be minimalized, despite the small shear lug sizes. As a rule they lie under 35% of the yield stress (creep strength) limit for load case H, in accordance with the permissible ASME or DIN values. From a table the LISEGA shear lugs can be selected on p. 3.44. Type 36 with pipe whip restraints ature ranges and permissible loads. After that the installation dimensions must be checked against the scale drawings. Special attention must be paid to the lug connections on the rigid struts, snubbers or energy absorbers. If the standard bolt connection d1 is not suitable, a different weld-on bracket type 35 can be supplied. The ‘E’ dimension of the clamp is changed according to the table below. The selection tables are classified according to pipe diameters. The type designation for the relevant clamp is found by way of the temper- theor. load group For the dynamic supports the pipe clamp design must also be carefully considered. Despite properly functioning main components (rigid struts, snubbers, energy absorbers) the functioning of the whole system can be seriously affected by faulty pipe clamps. 1, 2 3 4 5 6 7 8 9 max. load group of dynamic clamps 1, 2 3 4 5 6 7 8 9 85 81 75 65 40 25 0 125 121 115 105 80 65 40 0 ‘E’ dimension reduction E 0 4 0 10 6 0 20 16 10 0 45 41 35 25 0 60 56 50 40 15 0 Reduction of the Emax dimension for dynamic clamps type 36 and 37 on selection of a smaller connection than given in the column 'max. load group' in the selection tables. Dynamic clamps as statically stressed clamps The specified permissible loads (in the selection tables on pp. 3.29 to 3.43) are designed for dynamic operation with snubbers or rigid struts according to the load spectrum on p. 3.10. Special designs In some cases special designs are advisable in addition to the dynamic clamps type 36 and 37. In particular, for parallel and angulating arrangements, standardized design and calculation methods have been proved successful. Special design type 37 with bolt of weld-on bracket in pipe axis direction The dynamic clamps can also be exposed to permanent static stress. For this, the specified permissible stresses are reduced according to the following table: pipe temperature up to 350°C 351°C – 450°C 451°C – 500°C 501°C – 510°C 511°C – 530°C 531°C – 560°C 561°C – 580°C 581°C – 600°C permiss. permanent tension stress 100% 100% 80% 80% 65% 55% 65% 60% 3 Special clamp for angulating arrangement type 38 special design These specifications relate to the creep strength dependent on time in the 200,000 hr range at temperature 450°C. type 35 type 39 type 34 special design Dynamic axial clamp with snubbers type 35 type 39 type 37 type 35 type 39 type 35 type 39 type 34 special design Horizontal axial stop with rigid strut type 39 and pipe clamp type 34 incl. spacer 3.16 Dynamic clamps Type 34 Dynamic stresses frequently arise in the direction of the pipe axis (e.g. from shock impacts or other forms of excitation). To absorb these loads the special dynamic clamp type 34 was developed. In vertically and horizontally running pipe systems, special clamps are being increasingly used for the defined determination of the pipe system positioning and also for the absorption of dynamic stresses in the direction of the pipe axis. The loads thereby occurring must be distributed via a form-fitting connection to the piping (trunnions). For this purpose LISEGA has developed the dynamic clamp type 34. Type 34 with snubbers and position-securing devices Type 34 Securing positions Type 34 as axial stop with spacer The basis of this design was the long time successful box-frame clamp type 46/48. The load distribution in dynamic clamp type 34 is effected by the use of reinforced cross-beams with weld-on brackets type 35 for connection to the dynamic main products type 30, 32, 39. Position-securing measures ensure that the clamp cannot angle around the pipe (with the trunnion as pivot). The position-securing device is not dynamically stressed. It is either a recess in the trunnion socket-hole or additional plates. Design For the design of the dynamic clamps type 34 the following parameters are required: Type 34 with snubbers type 30 and trunnions load (dynamic, static) pipe system temperature insulation thickness span width of the connections connection size and alignment of weld-on brackets type 35 trunnion sizes trunnion tolerances position (horizontal/vertical) main components connected (type 30, 39, 32) twist restraint/recess dimensions if required spacer if required Due to the wide range of possible combinations and design parameters, dynamic clamps type 34 are designed individually on request. Type 34 with rotated trunnion hole and snubber type 30 3.17 Type 34 with recesses Type 34 with additional plates 3 Horizontal axial stop with rigid struts type 39 and pipe clamp type 34 Pipe system secured with snubber type 30 on dynamic clamps type 36 3.18 Snubbers Type 30 Snubbers type 30 18 16 to 30 03 12 Serial standard design. Delivery from stock. Only corrosion-resistant materials are used. travel indicator connecting lug fluid inspection SG name plate piston rod cover ma x. 90 ° ØD 6° ball bushing joint 6° The connecting lugs attached by a connection thread (material P250GH, C45E+QT, S355J2, A668Cl. C/F, SA299) are galvanized. d3 R F F E type Order details: snubber type 30 .. .. with 2 weld-on brackets type 35 .. .. marking: ... 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 18 38 39 42 43 52 53 62 63 72 73 82 83 92 93 02 03 16 16 16 16 16 13 13 16 16 16 16 16 16 13 13 12 12 nom. load emergency stroke [kN] Level C 3 8 8 18 18 46 46 100 100 200 200 350 350 550 550 1000 1000 4.0 10.6 10.6 23.9 23.9 61 61 141 141 267 267 472 472 735 735 1335 1335 100 100 200 150 300 150 300 150 300 150 300 150 300 150 300 150 300 ØD 54 70 70 85 85 135 135 170 170 200 200 270 270 300 300 390 390 Ø d3 E E min max F R SG weight [kg] 10 12 12 15 15 20 20 30 30 50 50 60 60 70 70 100 100 220 315 410 395 545 445 595 535 685 615 765 730 880 760 910 935 1085 320 415 610 545 845 595 895 685 985 765 1065 880 1180 910 1210 1085 1385 18 50 50 58 58 65 65 100 100 130 130 165 165 165 165 240 240 15 20 20 22.5 22.5 30 30 45 45 60 60 75 75 105 105 147 147 9 10 10 12 12 16 16 22 22 35 35 44 44 49 49 70 70 1.9 4.3 5.7 8.3 12 20 29 37 51 61 78 122 147 175 207 390 460 See technical specifications, table: ‘permissible loads’ (p. 0.6) and ‘welding of weld-on brackets' (p. 3.22). Usual design load for earthquakes and similar load cases. On replacement of other makes, the connection dimensions such as pin diameters and lug lengths can be adapted to the connection designs already existing in the plant. See also technical specifications on p. 0.6. If required, snubbers with longer strokes Emin = piston rod retracted Emax = piston rod extended To bridge greater installation lengths, extensions type 33 (p. 3.21) can be used. 3.19 can be supplied. Connection possibilities: see bolt diameters of weld-on bracket type 35 or dynamic clamps in product group 3. 3 Snubbers Type 31 Snubbers type 31 98 16 to 31 58 16 travel indicator name plate valves G fluid level indicator 6° SG 6° connecting lug ball bushing joint The body and connecting lugs are made of high-tensile stainless steel castings. ØD max. 45° H L Snubbers type 31 are specially conceived for the absorption of particularly heavy loads. They are mainly used in nuclear installations to secure steam generators and reactor codant pumps. Due to the normally very restricted installation space they are typically custombuilt for the given conditions. The table on this page therefore serves as general orientation for initial planning. d3 F R R E type 31 31 31 31 31 31 31 31 98 99 08 09 28 38 48 58 16 16 16 16 16 16 16 16 nom. load emergency stroke [kN] Level C 550 550 1000 1000 2000 3000 4000 5000 735 735 1335 1335 2660 4000 5320 6650 100 200 100 200 100 100 100 100 ØD 240 240 330 330 440 540 580 630 Ø d3 E E min max F G H 70 70 100 100 120 140 160 180 620 735 765 880 870 1020 1050 1140 720 935 865 1080 970 1120 1150 1240 95 95 120 120 160 190 205 230 90 90 110 110 155 180 200 220 310 310 385 385 450 620 585 670 See technical specifications, table: ‘permissible loads’ (p. 0.6) and ‘welding of weld-on brackets' (p. 3.22). Usual design load for earthquakes and similar load cases. See also technical specifications on p. 0.6. R SG weight [kg] 115 145 145 200 150 100 255 205 105 105 140 140 160 200 245 290 49 49 70 70 85 90 105 105 152 181 285 338 648 968 1300 1750 Lmax Emin = piston rod retracted Emax = piston rod extended Lmax at 80˚C Order details: snubber type 31 .. .. marking: ... Connection possibilities: see bolt diameters of weld-on brackets type 35 or dynamic clamps in product group 3 Design of travel indicator for travel range 8 (100mm stroke). LISEGA snubbers type 31 are fitted with exchangeable valves for in-service tests on site. Snubber type 31 in special configuration 3.20 Installation extensions Type 33 Installation extensions type 33 18 18 to 33 03 12 Serial standard design. Type 33 extensions are used if greater installation lengths are required. Connection to the snubber or energy absorber is made at the cylinder base. By means of serially-produced screw connections the change over easily be made from standard connecting lugs to extensions. This also applies to special connections, which are particularly useful when exchanging other makes, as in this way the connections on site can still be used. Further connection possibilities can be found on p. 3.6. Material: body extension paddle minimum engagement depth extension tube extension paddle ØD lock nut A L37.5 E P355NH P250GH C45E+QT S355J2 Order details: installation extension type 33 .. .. L = ...mm for hydr. snubber or energy absorber Ø d3 nom. load [kN] snubber stroke A 18 18 18 18 18 13 13 18 18 18 18 18 18 3 8 8 18 18 46 46 100 100 200 200 350 350 100 100 200 150 300 150 300 150 300 150 300 150 300 33 92 13 550 33 93 13 33 02 12 33 03 12 type 33 33 33 33 33 33 33 33 33 33 33 33 33 18 38 39 42 43 52 53 62 63 72 73 82 83 E max min max 240 315 460 412 635 455 680 510 735 560 785 640 865 10 12 12 15 15 20 20 30 30 50 50 60 60 25 30 30 35 35 49 49 64 64 83 83 102 102 445 515 660 617 840 720 945 780 1005 875 1100 1030 1255 760 760 690 1175 930 1405 1180 1900 1700 2415 2040 2400 2320 205 200 200 205 205 265 265 270 270 315 315 390 390 520 445 230 763 295 950 500 1390 965 1855 1255 1760 1455 0.80 1.00 1.00 1.60 1.60 3.70 3.70 6.00 6.00 12.00 12.00 22.50 22.50 0.39 0.55 0.55 0.75 0.75 0.73 0.73 2.00 2.00 3.20 3.20 4.75 4.75 150 670 70 115 127 1155 1671 1670 2870 485 1001 1000 2200 41.00 44.50 5.50 7.20 550 300 895 70 115 127 1380 1696 1695 2795 485 801 800 1900 41.00 44.50 5.50 7.20 1000 1000 150 300 770 995 100 100 160 160 1415 1640 2300 2325 645 645 1530 1330 92.00 92.00 9.50 9.50 For middle piston position. E L 37.5 L 37.5 weight [kg] Lmin +per 100mm D Ø d3 min max Connection possibilities: see bolt diameters of weld-on brackets type 35 or dynamic clamps in product group 3. Installation dimensions larger than ‘E’ max. possible on load reduction. Smaller ‘L’ dimensions can also be supplied without adjustment possibility. 3.21 3 Weld-on brackets Type 35 F B c E L R d3 Weld-on brackets type 35 19 13 to 35 20 19 Serial standard design. A type 35 35 35 35 35 35 35 35 35 35 35 19 29 39 49 59 69 79 89 99 09 20 nom. load [kN] A B C Ø d3 E F L R weight [kg] 3 4 8 18 46 100 200 350 550 1000 2000 25 25 30 35 54 90 110 150 180 390 520 32 32 37 43 54 79 100 130 230 310 320 12 12 12 13 15 23 25 34 40 58 65 10 10 12 15 20 30 50 60 70 100 120 30 30 34 40 50 75 90 115 155 212 245 9.5 9.5 10.5 12.5 16.5 22.5 35.5 45 50 72 87 42 42 46 52 65 95 115 160 220 305 320 13 13 15 18 27 45 55 75 80 100 135 0.2 0.2 0.3 0.5 1.0 3.7 7.9 17.0 41.0 132.0 215.0 13 13 13 13 19 19 19 19 11 13 19 See technical specifications, table ‘permissible loads’ Fit: H7 f8. (p. 0.6) and ‘welding of weld-on brackets’ (as shown below). This component is designed for connection of snubbers type 30 and 31, energy absorbers type 32 and for rigid struts type 39, 16, 20 and 27 and provides for attachment to the structure. The brackets are made of the easily weldable material S355J2 and the precision-fit connecting bolts are of non-corroding material. Order details: weld-on bracket type 35 .. .. If required, weld-on / bolt-on brackets in larger sizes are suppliable type 35 35 35 35 35 35 35 35 35 35 35 19 29 39 49 59 69 79 89 99 09 20 13 13 13 13 19 19 19 19 11 13 19 =15˚ = 6˚ =30˚ = 6˚ =45˚ = 6˚ 3.0 3.0 3.0 3.0 5.5 7.5 10.5 14.5 15.0 14.0 23.0 3.0 3.0 3.0 4.0 7.0 9.5 13.5 18.0 20.0 17.0 – 3.0 3.0 3.0 5.0 8.0 11.0 15.5 21.0 23.0 19.0 – Weld-on brackets should always be arranged so that the max. angulation results in the direction of the greatest thermal expansion during operation ( ). The lateral deflection is restricted to 6° ( ). Misalignment of the weld-on brackets should be avoided due to the restricted possibility of movement caused. The minimum weld seam thickness ‘a’ for weldon brackets type 35 is dependent on the angulations and . In the calculations a permissible stress of 90N/mm2 in Load Case H was assumed. Max. angulation type 35 On increasing the angulation to 90°, the permissible loads are reduced by approx. 15% on constant weld seam thickness ( at = 45˚). The basis for the permissible loads is provided by the relevant load table (‘technical specifications‘, p. 0.5). 3.22 Energy absorber Type 32 Energy absorber type 32 18 16 to 32 92 16 Serial standard design. indicator of absorbed energy 6° free stroke adjustment ØD 6° SG minimum engagement depth length adjustment d3 d3 A s free stroke (compression side) t1 s R F t2 free stroke (tension side) E If the nominal load is exceeded, the increasing force and displacement are transformed into deformation energy. Max. deformation travel in compression and tension directions. ‘E’ dimensions on middle position of the free strokes t1/t2 and length adjustment ‘A’ dimension. If t2 changes, the ‘E’ dimension is correspondingly reduced or increased. Connection possibilities: see bolt diameters of weld-on brackets Type 35 or dynamic clamps in Product Group 3. type 32 32 32 32 32 32 32 32 18 38 42 52 62 72 82 92 16 16 16 16 16 16 16 16 nom. load [kN] 3 8 18 46 100 200 350 550 s t1 t2 ØD 5.0 5.0 5.0 5.0 6.5 9.5 12.5 0-20 0-22 0-25 0-25 0-25 0-28 0-30 0-20 0-22 0-25 0-25 0-25 0-28 0-30 56 60 80 115 130 195 250 Individual application The standard designs shown in the table above represents only part of the suppliable range. The products can be adapted by LISEGA to the particular requirements of the user. This applies especially to those cases where loads and strokes exceed standard parameters. Order details: energy absorber type 32 .. 16 t1 = …mm, t2 = …mm marking: ... 3.23 Ø d3 10 12 15 20 30 50 60 E A 300 85 50 355 95 50 440 125 75 490 150 75 575 165 75 715 175 75 945 225 75 on request F R SG weight [kg] 18 50 58 65 100 130 165 15 20 22.5 30 45 60 75 9 10 12 16 22 35 44 0.8 1.8 3.6 11.5 18.5 47.0 105.0 3 Snubbers type 31 prior to delivery Type 31 Commissioning of type 30 3.24 Viscoelastic damper Type 3D .. 44-D Selection and dimensions Viscoelastic damper type 3D 03 44-D to 3D H1 44-D s E-middle s When selecting viscoelastic dampers attention should be paid to the temperature existing on site. These dampers are available for application temperatures ranging from 20°C to 80°C, whereby the various damping media cover a temperature range of 10°C in each case. For this reason the correct selection of application temperature is important. The choice of damper size depends on the nominal load. The offset in horizontal and vertical directions must be considered for the cold load position. For LISEGA dampers in the 44-D series this amounts in each case to 40mm in horizontal/ vertical directions. a load range: 2.5kN up to 100kN frequency range: up to 35Hz temperature range: 20°C up to 80°C (in 10°C stages) offset (cold position) to mid-position: up to 40mm (horizontal/vertical) Inner thread for transport ring screw. type Order details: viscoelastic damper type 3D .. 44-D marking: … nominal load: …kN offset: … x: …mm, y: …mm, z: …mm operating temperature: …°C b Operation of the damper in mid-position should be aimed at. To achieve the necessary damping resistance the viscoelastic dampers should operate in the range 20mm from the mid-position. Before any start-up the dampers are to be preheated to operating temperature. 3D 03 44-D 3D 05 44-D 3D 10 44-D 3D 20 44-D 3D 30 44-D 3D 40 44-D 3D 60 44-D 3D 80 44-D 3D H1 44-D nom. load [kN] 2.5 5 10 20 30 40 60 80 100 The table values are minimum values at ordered working temperature. At lower temperatures the damping resistance increases. If required, the equivalent stiffness (kN/mm) can be given in vertical and horizontal directions. E B C s a b M weight [kg] 240 240 240 280 320 335 350 390 405 270 290 340 390 440 470 510 535 580 215 230 270 320 350 380 410 430 460 8 8 10 12 15 18 20 25 30 34 34 38 42 46 46 53 59 59 14 14 18 22 26 26 33 39 39 – – M16 M16 M16 M16 M16 M16 M16 16 19 31 51 84 109 149 191 246 type nom. load [kN] 5 [Hz] vertical damping resistance [kNs/m] 10 15 20 25 30 [Hz] [Hz] [Hz] [Hz] [Hz] 35 [Hz] 3D 03 44-D 3D 05 44-D 3D 10 44-D 3D 20 44-D 3D 30 44-D 3D 40 44-D 3D 60 44-D 3D 80 44-D 3D H1 44-D 2.5 5 10 20 30 40 60 80 100 15.7 27.8 47.3 89.3 143.9 162.7 189.4 229.9 340.2 12.0 21.1 36.0 67.9 109.4 123.7 144.0 174.8 258.7 7.3 14.0 12.9 23.7 21.9 37.4 41.4 94.0 66.7 148.7 75.4 229.9 87.8 293.0 106.5 367.3 157.7 554.1 3.25 10.2 18.0 30.7 57.9 93.2 105.4 122.7 148.9 220.4 9.1 16.0 27.4 51.6 83.2 94.1 109.5 132.9 196.7 8.3 14.7 25.0 47.3 76.2 86.1 100.3 121.7 180.1 C M B = working range round the mid-position 7.7 13.7 23.3 44.0 70.9 80.1 93.3 113.2 167.6 5 [Hz] horizontal damping resistance [kNs/m] 10 15 20 25 30 [Hz] [Hz] [Hz] [Hz] [Hz] 35 [Hz] 10.8 18.3 28.8 72.5 114.5 177.1 225.8 283.0 427.0 5.1 8.6 13.6 34.2 54.1 83.6 106.6 133.7 201.7 8.6 14.6 22.9 57.8 91.5 141.2 180.0 225.6 340.4 7.0 12.0 18.9 47.5 75.1 116.2 148.1 185.6 280.0 6.0 10.2 16.1 40.6 64.2 99.2 126.5 158.5 239.2 5.4 9.1 14.4 36.3 57.4 88.7 113.1 141.8 214.0 3 Viscoelastic dampers Type 3D .. 33-L, 3D .. 55-L Selection and dimensions E-middle s The choice of damper size depends on the nominal load. The offset in horizontal and vertical directions must be taken into account for the cold load position. For LISEGA dampers in the 33-L and 55-L series it amounts to 30mm and 50mm respectively in horizontal / vertical directions. 3D 3D 3D 3D 3D 3D 05 10 15 25 40 50 3D 3D 3D 3D 3D 3D 05 10 15 25 40 50 type 3D 3D 3D 3D 3D 3D 05 10 15 25 40 50 ..-L ..-L ..-L ..-L ..-L ..-L C E B C s a b M weight [kg] 5 10 15 25 40 50 270 270 280 290 300 380 260 295 335 425 540 590 195 230 265 340 440 480 10 10 15 20 25 30 38 38 42 46 53 59 18 18 22 26 33 39 M16 M16 M16 M16 M16 M16 21 30 48 106 193 288 nom. load [kN] E B C s a b M weight [kg] 5 10 15 25 40 50 390 390 410 410 490 500 325 360 420 525 590 730 260 290 345 420 470 590 10 10 20 20 25 30 38 42 46 46 53 59 18 22 26 26 33 39 M16 M16 M16 M16 M16 M16 39 49 107 158 282 489 55-L 55-L 55-L 55-L 55-L 55-L nom. load [kN] 5 [Hz] vertical damping resistance [kNs/m] 10 15 20 25 30 [Hz] [Hz] [Hz] [Hz] [Hz] 35 [Hz] 5 [Hz] 5 10 15 25 40 50 9.6 18.6 28.2 52.2 98.0 166.0 7.3 14.1 21.5 39.8 74.8 126.7 4.5 8.7 13.2 24.4 45.8 77.7 11.0 22.8 38.9 95.0 206.4 416.4 6.3 12.1 18.4 34.0 63.8 108.1 5.6 10.8 16.4 30.4 57.0 96.7 = working range round the mid-position load range: 2.5kN up to 50kN frequency range: up to 35Hz temperature range: – 10°C up to + 40°C offset (cold position) to mid-position: up to 30mm (type 30 .. 33L) up to 40mm (type 30 .. 55L) (horizontal/vertical) nom. load [kN] 33-L 33-L 33-L 33-L 33-L 33-L type B a The table values are minimum values at 20°C. At lower temperatures the damping resistance increases. If required, the equivalent stiffness (kN/mm) can be given in vertical and horizontal directions. type M b Operation of the damper in mid-position should be aimed at. To achieve the necessary damping resistance the viscoelastic dampers should be positioned in the range 20mm from the midposition during operation. The dampers do not need to be preheated to operating temperature before start-up. Viscoelastic dampers type 3D 05 33-L to 3D 50 55-L s When selecting viscoelastic dampers the temperature on site is important. Series 3D .. ..-L is designed for use in a temperature range from -10°C up to +40°C. In this temperature range the damper functions with relatively constant characteristics. The values were determined for a temperature of 20°C. 5.1 9.9 15.1 27.8 52.3 88.6 4.8 9.2 14.0 25.9 48.7 82.5 Inner thread for transport ring bolt Order details: viscoelastic damper type 3D .. .. marking: … nominal load: …kN offset: … x: …mm, y: …mm z: …mm operating temperature: …°C horizontal damping resistance [kNs/m] 10 15 20 25 30 [Hz] [Hz] [Hz] [Hz] [Hz] 35 [Hz] 8.2 17.1 29.3 71.5 155.3 313.4 4.9 10.2 17.5 42.8 92.9 187.5 7.0 14.5 24.8 60.5 131.5 265.4 6.2 12.9 22.0 53.8 116.9 235.9 5.6 11.8 20.1 49.1 106.7 215.2 5.2 10.9 18.6 45.5 99.0 199.7 3.26 Rigid struts Type 39 Selection When selecting rigid struts from the below tables, these points must be noted: 4. The weight is specified at the intersection between load group and adjustment range. If the intersection lies below the red boundary line, it is a matter of an extended length with 1. The specified operating load must reduced load that must be checked in the be covered by the nominal load. diagram on p. 3.28 for agreement with the specified operating load. 2. The load group is determined at the same time by the nominal load. 5. When ordering, the type designation is to be completed at the 3rd place by entering the 3. The adjustment range available load group number. for the rigid struts is given for the specified installation length. Permissible loads and weights type 39 .0 39 .0 39 .0 39 .0 39 .0 39 .1 39 .1 39 .1 39 .1 39 .2 39 .2 39 .2 39 .2 39 .3 39 .3 39 .3 39 .3 39 .4 39 .4 39 .4 39 .4 39 .5 34 44 54 74 84 04 24 54 74 04 24 54 74 04 24 54 74 04 24 54 74 04 nominal load [kN] 4 8 18 adjustment range ‘E’ middle 2 3 4 300 400 500 600 750 850 1100 1350 1600 1850 2100 2350 2600 2850 3100 3350 3600 3850 4100 4350 4600 4850 1.4 1.9 2.3 2.4 2.2 2.9 3.6 3.4 2.3 3.0 3.7 4.9 3.3 4.1 4.9 (5.8) (6.6) (7.4) 4.5 5.5 6.6 7.6 12.5 14.1 15.7 6.5 8.0 10 11 13 15 16 (18) (19) (21) (23) - 450 550 650 900 900 1150 1400 1650 1900 2150 2400 2650 2900 3150 3400 3650 3900 4150 4400 4650 4900 5150 375 475 575 750 825 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 46 100 200 350 5 6 7 8 7.0 8.5 8.8 7.6 9.1 13 11 13 14 16 18 20 22 24 (26) (28) (30) (31) 17 21 25 29 33 37 41 45 49 53 57 61 (65) (69) (73) (77) load group weight [kg] 15.9 22 28 34 40 46 52 58 65 71 77 83 89 95 101 107 113 (119) (126) reduced loads for overlength (below red line) see diagram on p. 3.28 slenderness ratio λ 150, for greater lengths the slenderness ratio can range between 150 and 200; the weight of these rigid struts is given in brackets. The type designation is to be completed in the 3rd place with the load group. 3.27 40 47 57 67 77 86 96 106 115 125 135 144 154 164 174 183 193 203 nominal load [kN] 550 1000 load group type 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 .0 .0 .1 .1 .1 .1 .1 .1 .1 .2 .2 .2 .2 .3 .3 .3 .3 .4 .4 .4 .4 .5 .5 .5 .5 .6 83 93 03 13 23 33 23 53 73 03 23 53 73 03 23 53 73 03 23 53 73 03 23 53 73 03 adjustment range ‘E’ middle 800 900 1000 1100 1200 1300 1100 1350 1600 1850 2100 2350 2600 2850 3100 3350 3600 3850 4100 4350 4600 4850 5100 5350 5600 5850 - 950 1050 1150 1250 1350 1450 1400 1650 1900 2150 2400 2650 2900 3150 3400 3650 3900 4150 4400 4650 4900 5150 5400 5650 5900 6150 875 975 1075 1175 1275 1375 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 4250 4500 4750 5000 5250 5500 5750 6000 9 0 weight [kg] 71 77 82 88 121 139 157 175 193 211 229 247 265 283 301 319 337 355 372 390 (408) (426) 172 182 192 231 247 270 294 350 379 409 438 467 497 526 555 585 614 644 673 702 732 761 790 3 Load diagram for extended lengths 1000 800 600 500 400 600 500 400 300 300 200 200 100 80 100 80 60 50 40 60 50 40 30 30 20 20 10 8 10 8 6 5 4 6 5 4 3 3 2 2 1 1 1500 2000 2500 3000 3500 4000 4500 5000 5500 The diagram on the left shows the reduced load values against nominal load that must be taken into account for extended lengths. Material: body P235GH P355NH strut paddle P250GH C45E+QT S355J2 42CrMo4+QT Minimum engagement depth on the ball bushing joint marked by an undercut. 6000 length [mm] Ball bushing width. doted line: slenderness ratio: 150 λ 200 The type designation is to be ball bushing joint completed by the length index (4th and 5th places in the type designation, p. 3.27). minimum engagement depth SW1 left-hand thread SW2 SG Due to their design, the rigid d3 ØD right-hand thread A load [kN] 1000 800 Connection possibilities: see E 75 E 150 type 39 39 39 39 39 39 39 39 39 2. 3. 4. 5. 6. 7. 8. 9. 0. .4 .4 .4 .4 .4 .4 .4 .3 .3 struts have freely variable adjustment, with right-hand / left-hand threads, similar to a turnbuckle. Shorter installation lengths for rigid struts are possible as special designs. nom. load [kN] E E A ØD Ø d3 min max 4 8 18 46 100 200 350 550 1000 30 38 45 60 82 120 150 210 293 (30) 38 (40) 43/57 (40) 57 61 (60) 83 (75) 102 115 115/127 159/169 10 12 15 20 30 50 60 70 100 300 300 300 400 400 500 750 800 1000 1900 2150 2400 2150 2900 3150 2900 3400 3650 bolt diameters of weld-on brackets type 35 or dynamic clamps type 36 / 37 in product group 3. SW1 27 32 36 60 60 70/75 95 110 155 SW2 SG (27) 32 (32) 36/46 (32) 46 50 (50) 70 (60) 85 100 100/110 135/145 9 10 12 16 22 35 44 49 70 (…) Values in brackets: up to Emax = 650mm. Depending on load group and length the struts are subject to alternative manufacturing technoloies which may result in designs different to the shown. Order details: rigid strut type 39 .. .. 3.28 Dynamic clamps Selection overview OD 33.7 - OD 88.9 OD 33.7 (ND 25) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 10 10 10 10 110 155 160 160 75 75 75 75 50 50 50 50 20 20 20 20 9 9 9 9 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 12 12 10 10 130 175 175 175 85 85 85 85 50 50 50 50 20 20 20 20 9 9 9 9 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 12 12 10 10 130 175 175 175 90 90 90 90 50 50 50 50 20 20 20 20 9 9 9 9 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 15 12 12 12 150 190 195 195 110 110 110 110 50 50 50 50 25 25 25 25 9 9 9 9 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 15 12 12 12 160 210 215 215 120 120 120 120 50 50 50 50 25 25 25 25 9 9 9 9 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 160 210 215 215 125 125 125 125 50 50 50 50 25 25 25 25 9 9 9 9 A B B1 F 185 230 235 235 150 150 150 150 50 50 50 50 30 30 30 30 11 11 11 11 36 03 11 4.0 36 03 21 36 03 31 36 03 41 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.2 4.0 3.2 2.4 max wt. load gr. [kg] 2 2 2 2 0.9 1.1 1.1 1.1 OD 42.4 (ND 32) d1 A 8.0 8.0 7.2 6.3 5.8 4.0 4.0 4.0 3.1 4.0 3.3 2.5 max wt. load gr. [kg] 3 3 2 2 1.2 1.4 1.3 1.3 OD 48.3 (ND 40) F E B1 36 04 11 8.0 36 04 21 36 04 31 36 04 41 F B type 36 .. .1 36 05 11 8.0 36 05 21 36 05 31 36 05 41 8.0 7.9 7.2 6.3 5.9 4.0 4.0 4.0 3.2 4.0 3.2 2.4 max wt. load gr. [kg] 3 3 2 2 1.2 1.5 1.4 1.4 OD 60.3 (ND 50) Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 36 06 11 36 06 21 36 06 31 36 06 41 16 15 12 8.0 8.0 8.0 8.0 8.0 7.9 5.1 6.5 5.3 3.8 max wt. load gr. [kg] 4 3 3 3 1.9 2.2 2.2 2.2 OD 73.0 (ND 65) 36 07 11 36 07 21 36 07 31 36 07 41 16 14 13 8.0 8.0 8.0 8.0 8.0 7.6 4.9 6.3 5.1 3.8 max wt. load gr. [kg] 4 3 3 3 2.2 2.7 2.6 2.6 OD 76.1 (ND 65) 36 08 11 36 08 21 36 08 31 36 08 41 16 14 13 8.0 8.0 8.0 8.0 8.0 7.6 4.9 6.3 5.1 3.8 15 12 12 12 max wt. load gr. [kg] 4 3 3 3 2.2 2.7 2.7 2.7 OD 88.9 (ND 80) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C 36 09 11 36 09 21 36 09 31 36 09 41 3.29 27 24 22 18 18 18 17 17 15 9.8 12 10 7.2 20 15 15 15 Emax max wt. load gr. [kg] 5 4 4 4 3.8 4.4 4.3 4.3 3 Dynamic clamps Selection overview OD 108.0 - OD 159.0 OD 108.0 (ND 100) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C 36 10 11 32 36 10 21 36 10 31 36 10 41 29 26 18 18 18 16 16 14 9.1 11 9.3 6.8 20 15 15 15 Emax A B B1 F 205 265 270 270 165 165 165 165 50 50 50 50 35 35 30 30 11 11 11 11 max wt. load gr. [kg] 5 4 4 4 5.0 6.2 5.3 5.3 A OD 114.3 (ND 100) 29 46 26 18 46 18 46 18 42 16 41 16 41 13 35 9.0 22 11 28 9.1 21 6.8 14 20 15 20 15 20 15 20 210 270 280 280 290 280 290 A B F 175 50 35 175 50 35 175 100 60 175 50 30 175 100 60 175 50 30 175 100 60 11 11 13 11 13 11 13 max wt. load gr. [kg] 5 4 5 4 5 4 5 5.1 6.5 12.3 5.5 12.4 5.6 12.4 d1 B1 B1 F B type 36 .. .1 OD 133.0 (ND 125) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C 28 46 26 18 46 18 46 17 43 16 42 16 41 13 35 9.1 22 11 29 8.5 23 6.5 16 20 15 20 15 20 15 20 Emax 225 275 285 285 295 285 295 A B B1 F 190 50 35 190 50 30 190 100 60 190 50 30 190 100 60 190 50 30 190 100 60 11 11 13 11 13 11 13 max wt. load gr. [kg] 5 4 5 4 5 4 5 5.8 6.3 13.5 6.1 13.7 6.1 13.7 A d1 36 13 11 31 36 13 21 36 13 24 46 36 13 31 36 13 34 36 13 41 36 13 44 F 36 11 11 31 36 11 21 36 11 24 46 36 11 31 36 11 34 36 11 41 36 11 44 Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C OD 139.7 (ND 125) 36 14 11 31 36 14 21 36 14 24 60 36 14 31 36 14 34 36 14 41 36 14 44 28 18 43 46 45 20 15 30 15 20 15 20 230 285 320 295 305 295 305 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax 55 26 18 50 Emax 16 40 16 41 16 40 13 34 8.9 22 11 29 8.5 23 6.5 16 A B B1 F 200 50 35 200 50 30 200 100 60 200 50 30 200 100 60 200 50 30 200 100 60 11 11 13 11 13 11 13 max wt. load gr. [kg] 5 4 6 4 5 4 5 6.1 6.7 16.9 6.4 14.5 6.4 14.5 F permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C E B1 F B type 36 .. .4 OD 159.0 (ND 150) 36 16 11 30 36 16 21 36 16 24 59 36 16 31 36 16 34 36 16 41 36 16 44 28 54 25 18 49 18 43 46 44 16 40 16 41 15 40 13 34 8.8 22 11 28 8.8 23 6.7 17 20 15 30 15 20 15 20 245 300 335 310 320 310 320 A B B1 F 220 50 35 220 50 30 220 100 60 220 50 30 220 100 60 220 50 30 220 100 60 11 11 13 11 13 11 13 max wt. load gr. [kg] 5 4 6 4 5 4 5 6.8 7.5 18.7 7.2 16.2 7.2 16.2 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.30 Dynamic clamps Selection overview OD 168.3 - OD 219.1 OD 168.3 (ND 150) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C d1 A F E B1 F 36 17 11 36 17 12 36 17 21 36 17 22 36 17 24 36 17 31 36 17 32 36 17 34 36 17 41 36 17 42 36 17 44 29 50 270 270 315 315 340 320 320 345 320 320 345 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax 100 54 95 24 36 18 35 49 20 30 15 20 30 15 15 30 15 15 30 59 26 46 Emax 87 17 29 43 76 16 28 40 16 18 70 15 18 69 13 18 58 8.6 14 38 11 16 49 9 13 40 6.8 9.8 29 A B B1 F 230 50 35 240 50 45 230 50 30 240 50 40 230 100 60 230 50 30 240 50 40 240 100 80 230 50 30 240 50 40 240 100 80 11 11 11 11 13 11 11 16 11 11 16 max wt. load gr. [kg] 5 6 4 5 6 4 4 6 4 4 6 OD 193.7 (ND 175) B 36 19 11 50 36 19 12 65 36 19 21 36 19 22 36 19 24 100 36 19 31 36 19 32 36 19 34 36 19 41 36 19 42 36 19 44 type 36 .. .1/2 d1 A F E B1 F B type 36 .. .4 46 59 30 30 20 30 30 15 20 30 15 20 30 285 285 355 355 355 350 350 375 350 350 375 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax 95 41 54 33 52 87 29 45 76 27 42 70 18 39 68 18 39 67 18 34 57 14 23 37 17 25 47 13 20 38 10 15 29 A B B1 F 265 50 45 275 50 45 265 50 40 275 50 45 265 100 80 265 50 40 275 50 45 265 100 80 265 50 40 275 50 45 265 100 80 11 13 11 13 13 11 13 16 11 13 16 max wt. load gr. [kg] 6 6 5 6 6 4 5 6 4 5 6 12.7 14.1 13.3 18.0 29.8 12.3 15.5 31.1 12.4 15.5 31.1 OD 219.1 (ND 200) 36 22 11 49 36 22 12 65 36 22 21 36 22 22 36 22 24 100 36 22 31 36 22 32 36 22 34 36 22 41 36 22 42 36 22 44 45 59 93 41 55 32 50 85 28 44 74 26 41 68 18 40 67 18 40 66 18 35 56 14 22 36 17 26 47 13 20 38 10 15 28 30 30 20 30 30 15 20 30 15 20 30 310 310 385 385 385 370 370 395 370 370 395 A B B1 F 290 50 45 300 50 45 290 50 40 300 50 45 290 100 80 290 50 40 300 50 45 290 100 80 290 50 40 300 50 45 290 100 80 11 13 11 13 13 11 13 16 11 13 16 max wt. load gr. [kg] 6 6 5 6 6 4 5 6 4 5 6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.31 7.7 11.4 8.1 11.0 19.5 7.7 10.4 26.8 7.7 10.4 26.9 14.4 16.0 14.2 20.2 34.1 12.3 16.4 34.7 12.3 16.4 34.7 3 Dynamic clamps Selection overview OD 244.5 - OD 273.0 OD 244.5 (ND 225) 100 149 45 59 92 137 41 53 32 50 85 125 28 44 74 109 26 40 68 100 18 37 63 95 18 37 62 93 18 33 55 83 14 22 36 54 18 24 44 66 14 18 34 52 10 13 26 38 30 30 20 30 30 50 15 20 30 30 15 20 30 30 A B B1 F 320 320 400 400 400 415 395 395 420 420 395 395 420 420 315 330 315 330 315 330 315 330 315 330 315 330 315 330 50 50 50 50 100 100 50 50 100 100 50 50 100 100 45 45 40 45 80 90 40 45 80 90 40 45 80 90 11 13 11 13 13 16 11 13 16 16 11 13 16 16 max wt. load gr. [kg] 6 6 5 6 6 7 4 5 6 6 4 5 6 6 15.3 17.0 15.3 21.6 36.0 49.2 13.7 17.9 36.6 44.3 13.7 17.9 36.6 44.3 A d1 49 65 B1 F 36 24 11 36 24 12 36 24 21 36 24 22 36 24 24 36 24 25 36 24 31 36 24 32 36 24 34 36 24 35 36 24 41 36 24 42 36 24 44 36 24 45 Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F B OD 267.0 (ND 250) 100 150 44 59 93 137 41 54 32 50 85 125 28 44 74 109 26 40 68 101 18 38 66 97 18 38 64 96 18 34 55 83 14 22 35 54 18 25 46 68 14 19 36 53 11 15 27 40 30 30 20 30 30 50 15 20 30 30 15 20 30 30 A B B1 F 335 335 410 410 410 425 410 410 435 435 410 410 435 435 340 350 340 350 340 350 340 350 340 350 340 350 340 350 50 50 50 50 100 100 50 50 100 100 50 50 100 100 45 45 40 45 80 90 40 45 80 90 40 45 80 90 11 13 11 13 13 16 11 13 16 16 11 13 16 16 max wt. load gr. [kg] 6 6 5 6 6 7 4 5 6 6 4 5 6 6 16.5 18.2 16.0 22.2 37.3 51.0 14.4 18.8 38.3 46.5 14.4 18.9 38.3 46.5 OD 273.0 (ND 250) 48 65 110 165 44 59 101 151 40 54 88 130 32 50 84 124 A B1 F permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C 36 27 11 36 27 12 36 27 14 36 27 15 36 27 21 36 27 22 36 27 24 36 27 25 36 27 31 36 27 32 36 27 34 36 27 35 36 27 41 36 27 42 36 27 44 36 27 45 type 36 .. .1/2 d1 49 65 F 36 26 11 36 26 12 36 26 21 36 26 22 36 26 24 36 26 25 36 26 31 36 26 32 36 26 34 36 26 35 36 26 41 36 26 42 36 26 44 36 26 45 Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C 27 43 73 108 25 40 67 100 18 37 63 95 18 37 62 94 18 32 53 81 13 21 34 52 17 24 44 67 14 18 36 52 10 13 27 38 30 30 50 50 20 30 30 50 15 20 30 30 15 20 30 30 Emax A B B1 F 345 345 360 360 420 420 420 435 435 435 460 460 435 435 460 460 345 355 345 355 345 355 345 355 345 355 345 355 345 355 345 355 50 50 100 100 50 50 100 100 50 50 100 100 50 50 100 100 45 45 80 90 40 45 80 90 40 45 80 90 40 45 80 90 11 13 13 16 11 13 13 16 11 13 16 16 11 13 16 16 max wt. load gr. [kg] 6 6 7 7 5 6 6 7 4 5 6 6 4 5 6 6 17.2 18.9 34.9 42.4 16.5 22.8 38.4 52.5 15.4 20.1 41.5 49.5 15.4 20.1 41.5 49.5 B type 36 .. .4/5 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.32 Dynamic clamps Selection overview OD 323.9 - OD 355.6 OD 323.9 (ND 300) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C d1 A F E B1 F B type 36 .. .1/2/3 Emax A B B1 F 20 30 30 50 50 20 30 30 50 50 15 20 30 30 50 15 20 30 30 50 380 380 380 395 395 450 450 450 465 465 450 470 470 470 485 450 470 470 470 485 400 415 430 415 430 400 415 430 415 430 400 415 430 415 430 400 415 430 415 430 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 11 13 13 16 16 11 13 13 16 21 11 13 13 16 21 11 13 13 16 21 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 395 395 395 410 410 480 480 480 495 495 475 495 495 495 510 475 495 495 495 510 435 445 465 445 465 435 445 465 445 465 435 445 465 445 465 435 445 465 445 465 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 11 13 13 16 16 11 13 13 16 21 11 13 13 16 21 11 13 13 16 21 36 32 11 36 32 12 36 32 13 36 32 14 36 32 15 36 32 21 36 32 22 36 32 23 36 32 24 36 32 25 36 32 31 36 32 32 36 32 33 36 32 34 36 32 35 36 32 41 36 32 42 36 32 43 36 32 44 36 32 45 44 65 100 163 200 40 59 100 149 200 37 56 88 137 177 31 49 88 123 186 27 43 73 107 172 25 40 69 99 165 18 38 71 98 157 18 38 70 97 155 18 32 59 82 145 13 21 38 53 94 17 25 48 69 117 14 19 37 56 91 11 15 27 42 71 max wt. load gr. [kg] 5 6 6 7 7 5 6 6 7 7 4 5 6 6 7 4 5 6 6 7 20 24 34 52 72 21 28 38 61 86 20 25 39 56 85 19 25 39 56 85 OD 355.6 (ND 350) d1 A F E B1 F B type 36 .. .4/5 36 36 11 36 36 12 36 36 13 36 36 14 36 36 15 36 36 21 36 36 22 36 36 23 36 36 24 36 36 25 36 36 31 36 36 32 36 36 33 36 36 34 36 36 35 36 36 41 36 36 42 36 36 43 36 36 44 36 36 45 44 65 100 165 200 40 59 100 151 200 200 37 56 96 138 193 30 48 89 121 186 200 26 42 74 105 172 175 24 39 71 97 165 18 38 70 97 164 18 37 69 96 162 18 31 59 81 143 13 20 38 53 93 17 26 49 68 119 13 20 39 55 95 10 16 28 41 73 20 30 30 50 50 20 30 30 50 50 15 20 30 30 50 15 20 30 30 50 max wt. load gr. [kg] 5 6 6 7 7 5 6 6 7 7 4 5 6 6 7 4 5 6 6 7 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.33 22 26 36 56 77 22 30 42 66 93 21 27 41 61 91 21 27 42 61 91 3 Dynamic clamps Selection overview OD 368.0 - OD 406.4 OD 368.0 (ND 350) B B1 F 20 30 30 50 60 20 30 30 50 50 15 20 30 30 50 15 20 30 30 50 400 400 400 415 440 485 485 485 500 500 480 500 500 500 515 480 500 500 500 515 445 455 475 455 475 445 455 475 455 475 445 455 475 455 475 445 455 475 455 475 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 60 60 60 120 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 40 45 60 90 120 11 13 13 16 16 11 13 13 16 21 11 13 13 16 21 11 13 13 16 21 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax 44 65 100 166 279 41 59 100 151 256 200 37 56 99 139 181 31 48 89 121 186 200 27 42 76 105 168 178 24 39 72 97 159 18 38 70 97 167 18 37 69 96 165 18 31 59 81 143 13 20 38 53 93 17 23 49 68 120 14 18 39 55 97 11 14 29 41 73 5 6 6 7 8 5 6 6 7 7 4 5 6 6 7 4 5 6 6 7 22 26 36 57 88 23 31 42 67 94 22 28 42 62 92 23 27 42 62 93 A B1 F B type 36 .. .1/2/3 A B1 F E 36 37 11 36 37 12 36 37 13 36 37 14 36 37 15 36 37 21 36 37 22 36 37 23 36 37 24 36 37 25 36 37 31 36 37 32 36 37 33 36 37 34 36 37 35 36 37 41 36 37 42 36 37 43 36 37 44 36 37 45 max wt. load gr. [kg] d1 A F d1 Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C OD 406.4 (ND 400) 350 338 307 36 54 100 137 232 30 48 89 120 186 290 291 26 41 77 105 172 244 266 24 38 71 97 165 229 18 37 69 96 164 226 250 18 36 68 94 162 223 247 18 31 58 80 142 215 231 13 20 37 52 92 161 17 25 48 67 118 161 14 19 39 55 96 126 10 15 29 41 72 94 20 30 30 50 60 20 30 30 50 50 60 15 20 30 30 50 60 15 20 30 30 50 60 B B1 430 430 430 445 470 510 510 510 525 525 580 510 530 530 530 545 600 510 530 530 530 545 600 485 495 515 495 515 485 495 515 495 515 490 485 495 515 495 515 490 485 495 515 495 515 490 60 60 60 120 120 60 60 60 120 120 310 60 60 60 120 120 310 60 60 60 120 120 310 40 45 60 90 120 40 45 60 90 120 230 40 45 60 90 120 230 40 45 60 90 120 230 11 13 13 16 21 11 13 13 16 21 21 11 13 13 16 21 21 11 13 13 16 21 21 5 6 6 7 8 5 6 6 7 7 8 4 5 6 6 7 8 4 5 6 6 7 8 24 29 40 64 98 25 34 46 73 104 187 24 30 46 67 99 191 23 30 46 67 101 191 B type 36 .. .4/5 A d1 40 59 100 150 253 A B1 F 43 65 100 163 277 E 36 41 11 36 41 12 36 41 13 36 41 14 36 41 15 36 41 21 36 41 22 36 41 23 36 41 24 36 41 25 37 41 27 36 41 31 36 41 32 36 41 33 36 41 34 36 41 35 37 41 37 36 41 41 36 41 42 36 41 43 36 41 44 36 41 45 37 41 47 F max wt. F load gr. [kg] F B type 37 .. .7 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.34 Dynamic clamps Selection overview OD 419.0 - OD 457.2 OD 419.0 (ND 400) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C d1 A F E B1 F B type 36 .. .4/5 Emax A B B1 F 20 30 30 50 60 20 30 30 50 50 60 15 20 30 30 50 60 15 20 30 30 50 60 440 440 440 455 480 530 530 530 545 545 595 520 540 540 545 560 605 520 540 540 545 560 605 495 510 525 510 525 495 510 525 510 525 500 495 510 525 510 525 500 495 510 525 510 525 500 60 60 60 120 120 60 60 60 120 120 310 60 60 60 120 120 310 60 60 60 120 120 310 40 45 60 90 120 40 45 60 90 120 230 40 45 60 90 120 230 40 45 60 90 120 230 11 13 13 16 21 11 13 13 16 21 21 11 13 13 16 21 21 11 13 13 16 21 21 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 470 470 470 485 510 550 550 550 585 585 615 550 570 570 575 590 635 675 550 570 570 575 590 635 675 535 545 565 545 565 535 545 565 545 565 540 535 545 565 545 565 540 550 535 545 565 545 565 540 550 60 60 60 120 120 60 60 60 120 120 310 60 60 60 120 120 310 340 60 60 60 120 120 310 340 40 45 60 90 120 40 45 60 90 120 230 40 45 60 90 120 230 250 40 45 60 90 120 230 250 13 13 13 16 21 13 13 13 16 21 21 13 13 13 16 21 21 26 13 13 13 16 21 21 26 36 42 11 36 42 12 36 42 13 36 42 14 36 42 15 36 42 21 36 42 22 36 42 23 36 42 24 36 42 25 37 42 27 36 42 31 36 42 32 36 42 33 36 42 34 36 42 35 37 42 37 36 42 41 36 42 42 36 42 43 36 42 44 36 42 45 37 42 47 43 65 100 163 276 350 39 59 100 149 253 336 307 36 55 100 136 231 29 47 87 118 186 289 291 26 40 76 103 172 243 266 24 37 70 95 165 228 18 37 69 95 158 226 250 18 36 68 93 156 224 247 18 31 57 79 140 215 231 13 20 37 51 91 161 17 25 48 66 117 161 14 21 39 54 93 126 10 15 29 40 69 94 max wt. load gr. [kg] 5 6 6 7 8 5 6 6 7 7 8 4 5 6 6 7 8 4 5 6 6 7 8 25 30 42 66 101 26 35 48 76 108 192 25 31 48 69 102 194 24 31 47 69 104 194 OD 457.2 (ND 450) d1 A F E B1 F B type 37 .. .7/8 36 46 11 36 46 12 36 46 13 36 46 14 36 46 15 36 46 21 36 46 22 36 46 23 36 46 24 36 46 25 37 46 27 36 46 31 36 46 32 36 46 33 36 46 34 36 46 35 37 46 37 37 46 38 36 46 41 36 46 42 36 46 43 36 46 44 36 46 45 37 46 47 37 46 48 42 65 100 160 273 350 550 38 59 100 147 250 336 504 35 55 100 134 229 29 46 87 115 186 289 433 26 40 76 100 172 242 364 24 37 70 92 165 228 18 36 68 93 166 225 342 18 35 66 92 163 222 337 18 30 56 78 139 214 321 13 19 37 51 90 160 223 16 25 47 65 116 160 223 13 20 38 53 94 125 170 10 15 29 40 70 94 125 20 30 30 50 60 20 30 30 50 50 60 15 20 30 30 50 60 70 15 20 30 30 50 60 70 max wt. load gr. [kg] 5 6 6 7 8 5 6 6 7 7 8 4 5 6 6 7 8 9 4 5 6 6 7 8 9 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). 3.35 29 34 47 72 111 29 38 52 84 118 203 27 35 52 74 114 208 294 26 34 52 75 115 208 294 3 Dynamic clamps Selection overview OD 508.0 - OD 558.8 OD 508.0 (ND 500) B B1 F 30 50 60 70 70 30 50 50 60 60 60 70 30 30 50 60 60 70 30 30 30 50 50 70 515 530 560 600 600 595 620 620 650 650 650 650 625 625 640 665 665 710 625 625 625 640 640 710 595 620 640 660 590 575 590 605 625 635 670 605 580 600 600 640 640 605 580 600 600 640 640 625 170 170 230 330 320 140 170 180 240 240 250 340 140 170 180 230 240 340 145 170 180 235 240 395 130 136 180 260 230 104 130 136 180 190 190 250 104 130 136 180 190 250 104 130 140 180 190 290 13 13 16 21 21 13 13 16 21 21 21 26 13 13 16 21 26 26 13 13 16 21 26 26 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax 550 314 520 535 45 73 108 153 213 69 95 131 213 235 269 446 488 58 80 110 179 197 227 375 447 54 75 104 168 184 212 352 53 75 102 166 183 340 430 52 74 101 164 180 336 427 45 71 95 156 170 319 394 31 49 72 109 132 222 31 50 74 110 134 275 24 39 58 84 105 215 18 29 43 62 77 158 6 7 8 9 9 6 7 7 8 8 8 9 6 6 7 8 8 9 6 6 6 7 7 9 43 66 105 187 213 41 66 90 150 181 200 298 42 63 92 148 182 318 42 63 92 138 173 397 OD 558.8 (ND 550) 37 56 11 37 56 12 37 56 13 37 56 14 37 56 17 37 56 21 37 56 22 37 56 23 37 56 24 37 56 25 37 56 26 37 56 28 37 56 31 37 56 32 37 56 33 37 56 34 37 56 35 37 56 38 37 56 39 37 56 41 37 56 42 37 56 43 37 56 44 37 56 45 37 56 48 37 56 49 81 133 181 269 365 350 550 550 62 100 142 206 295 313 504 550 550 44 72 108 153 213 67 94 131 212 234 269 433 485 537 F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: 57 79 110 178 197 226 364 408 473 53 74 103 167 184 211 342 53 75 102 166 182 340 382 443 52 74 101 164 180 336 377 437 45 72 95 155 170 319 355 396 31 49 72 108 132 222 276 31 50 72 108 132 222 276 24 39 57 82 103 169 216 18 29 42 61 76 125 159 30 50 60 70 70 30 50 50 60 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 A B B1 550 565 595 635 635 640 655 655 680 680 680 725 650 650 665 695 695 735 735 650 650 665 695 695 735 735 645 670 690 705 645 630 640 655 675 685 720 655 630 650 650 690 690 655 665 630 650 650 690 690 655 665 170 170 230 330 320 140 170 180 240 240 250 340 140 170 180 230 240 340 400 145 170 180 235 240 340 400 130 136 180 260 230 104 130 136 180 190 190 250 104 130 136 180 190 250 290 104 130 136 180 190 250 290 F minus 1mm; B1 plus 2mm (see p. 3.44). max wt. F load gr. [kg] 13 13 16 21 21 13 13 16 21 21 21 26 13 13 16 21 21 26 26 13 13 16 21 21 26 26 6 7 8 9 9 6 7 7 8 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 47 70 111 195 228 45 70 96 157 190 210 337 46 67 96 154 191 334 410 46 67 100 154 191 334 410 A d1 350 550 62 101 142 206 294 B1 F 82 133 182 269 365 A E 37 51 11 37 51 12 37 51 13 37 51 14 37 51 17 37 51 21 37 51 22 37 51 23 37 51 24 37 51 25 37 51 26 37 51 28 37 51 31 37 51 32 37 51 33 37 51 34 37 51 35 37 51 38 37 51 41 37 51 42 37 51 43 37 51 44 37 51 45 37 51 48 max wt. load gr. [kg] B A d1 F Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F B type 37 .. .7/8/9 3.36 Dynamic clamps Selection overview OD 609.6 - OD 660.4 OD 609.6 (ND 600) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F E B d1 A F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). A B B1 F 30 50 60 70 70 70 30 50 50 60 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 575 590 620 660 660 660 670 685 685 715 715 715 760 685 685 700 730 730 770 770 685 685 700 730 730 770 770 700 720 740 760 695 705 680 690 705 725 735 770 705 680 700 700 740 740 705 720 680 700 700 740 740 720 730 170 180 230 330 320 335 140 170 180 240 240 250 340 140 170 180 230 240 340 400 145 170 180 235 240 400 435 130 136 180 260 230 250 104 130 136 180 190 190 250 104 130 136 180 190 250 290 104 130 136 180 190 290 340 16 16 16 16 21 21 16 16 16 21 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 605 620 650 690 690 690 700 715 715 750 750 750 790 715 715 730 755 755 795 795 715 715 730 755 755 795 795 750 770 790 810 745 755 730 745 760 775 785 820 755 730 755 755 790 790 755 770 730 755 755 790 790 770 780 170 185 230 330 320 335 145 175 180 240 240 250 340 145 175 180 230 240 340 400 145 180 180 235 240 400 435 130 136 180 260 230 250 110 136 136 180 190 190 250 110 136 136 180 190 250 290 110 136 136 180 190 290 340 16 16 16 16 21 21 16 16 16 21 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 37 61 11 37 61 12 37 61 13 37 61 14 37 61 17 37 61 18 37 61 21 37 61 22 37 61 23 37 61 24 37 61 25 37 61 26 37 61 28 37 61 31 37 61 32 37 61 33 37 61 34 37 61 35 37 61 38 37 61 39 37 61 41 37 61 42 37 61 43 37 61 44 37 61 45 37 61 48 37 61 49 82 128 182 272 368 543 550 550 62 101 143 206 297 412 501 550 550 45 73 108 155 214 297 67 94 131 211 233 268 430 483 533 57 79 110 177 196 225 362 406 471 53 75 103 167 183 211 340 52 75 102 164 181 338 380 440 52 74 100 163 179 334 375 435 427 45 71 95 154 170 317 355 394 416 30 49 72 108 131 221 275 31 50 72 108 131 275 346 24 39 56 82 102 214 268 18 29 42 60 75 158 209 max wt. load gr. [kg] 6 7 8 9 9 9 6 7 7 8 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 50 73 115 199 239 299 49 75 101 166 199 220 359 50 72 101 163 201 357 438 50 72 106 163 201 438 510 OD 660.4 (ND 650) d1 A F E B1 F B type 37 .. .7/8/9 3.37 Emax 37 66 11 37 66 12 37 66 13 37 66 14 37 66 17 37 66 18 37 66 21 37 66 22 37 66 23 37 66 24 37 66 25 37 66 26 37 66 28 37 66 31 37 66 32 37 66 33 37 66 34 37 66 35 37 66 38 37 66 39 37 66 41 37 66 42 37 66 43 37 66 44 37 66 45 37 66 48 37 66 49 82 127 182 272 369 545 550 550 62 101 143 206 298 413 500 550 535 45 73 109 155 215 298 69 96 131 211 233 267 429 483 488 58 81 110 177 196 225 361 406 447 55 76 103 166 183 210 339 54 76 102 166 182 338 380 430 53 75 101 164 180 334 375 427 427 46 73 95 155 170 317 355 394 416 31 50 72 108 132 221 275 32 51 72 108 132 275 346 25 39 56 82 103 215 268 18 30 42 61 76 158 209 30 50 60 70 70 70 30 50 50 60 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 6 7 7 8 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 51 78 120 207 252 316 56 86 105 175 209 231 382 57 84 106 171 209 377 460 57 89 111 171 209 460 536 3 Dynamic clamps Selection overview OD 711.2 - OD 762.0 OD 711.2 (ND 700) 550 550 503 550 550 484 550 58 81 110 179 198 227 363 407 486 55 76 103 168 185 213 341 54 76 102 167 183 338 381 455 53 75 101 165 181 334 376 449 427 46 73 95 156 170 317 355 407 416 31 50 73 109 133 221 275 32 51 73 109 133 284 347 25 40 57 83 103 222 269 18 30 43 61 76 163 210 30 50 60 70 70 70 30 50 50 60 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 B1 F 635 650 680 720 720 720 725 745 745 770 770 770 815 740 740 755 780 780 825 825 740 740 755 780 780 785 825 800 825 840 860 880 810 780 795 810 830 840 875 810 780 805 805 845 845 810 820 780 805 805 845 845 820 835 170 190 230 330 355 335 145 175 180 240 240 250 340 145 175 180 230 240 340 400 145 180 180 235 240 400 435 130 136 180 260 260 250 110 136 136 180 190 190 250 110 136 136 180 190 250 290 110 136 136 180 190 290 340 16 16 16 16 21 21 16 16 16 21 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 max wt. load gr. [kg] 6 7 8 9 9 9 6 7 7 8 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 54 83 127 213 245 331 59 87 111 178 217 240 396 59 89 112 175 217 394 483 59 94 117 175 217 458 567 A B 45 73 109 156 186 299 69 96 131 213 235 270 432 B d1 62 101 143 206 253 414 A F 82 126 182 272 328 546 F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). OD 762.0 (ND 750) 82 126 182 285 329 407 547 550 550 62 101 143 216 251 308 414 504 550 550 44 73 109 156 187 233 299 69 96 131 213 271 433 487 538 57 81 110 179 228 364 410 475 54 76 103 168 213 342 54 77 103 168 185 341 383 444 53 76 102 166 182 336 378 439 427 46 73 95 157 170 320 355 398 416 31 51 73 110 133 223 277 32 52 74 110 133 277 349 25 40 58 83 104 216 271 18 30 43 61 77 160 211 30 50 60 70 70 70 70 30 50 50 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 A B B1 F 665 680 710 750 750 750 750 760 775 775 800 800 845 765 765 780 805 805 850 850 765 765 780 805 805 850 850 850 875 895 910 930 935 860 835 845 860 880 925 860 835 855 855 895 895 860 870 835 855 855 895 895 870 885 170 190 235 330 345 370 335 145 175 180 240 250 340 145 175 180 230 240 340 400 145 180 180 235 240 400 435 130 136 180 260 260 260 250 110 136 136 180 190 250 110 136 136 180 190 250 290 110 140 140 180 190 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 58 85 133 226 249 276 349 63 92 117 186 249 417 63 89 117 182 225 411 504 63 94 123 182 225 504 582 A d1 37 76 11 37 76 12 37 76 13 37 76 14 37 76 15 37 76 16 37 76 18 37 76 21 37 76 22 37 76 23 37 76 24 37 76 26 37 76 28 37 76 31 37 76 32 37 76 33 37 76 34 37 76 35 37 76 38 37 76 39 37 76 41 37 76 42 37 76 43 37 76 44 37 76 45 37 76 48 37 76 49 Emax B1 E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F 37 71 11 37 71 12 37 71 13 37 71 14 37 71 15 37 71 18 37 71 21 37 71 22 37 71 23 37 71 24 37 71 25 37 71 26 37 71 28 37 71 31 37 71 32 37 71 33 37 71 34 37 71 35 37 71 38 37 71 39 37 71 41 37 71 42 37 71 43 37 71 44 37 71 45 37 71 48 37 71 49 Emax E permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F B type 37 .. .8/9 3.38 Dynamic clamps Selection overview OD 812.8 - OD 863.6 OD 812.8 (ND 800) permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C F E B d1 A F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). A B B1 F 30 50 60 70 70 70 70 30 50 50 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 700 715 745 785 785 785 785 790 805 805 830 830 875 790 790 805 830 830 875 875 790 790 805 830 830 875 875 905 925 950 960 985 985 910 885 895 910 930 975 910 885 905 905 945 945 910 920 885 905 905 945 945 920 935 170 185 235 330 345 370 335 145 175 180 240 250 340 145 175 180 230 240 340 400 145 180 180 250 270 400 435 130 136 180 260 260 260 250 110 136 136 180 190 250 110 136 136 180 190 250 290 110 140 140 180 190 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 permissible load [kN] d1 type 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 725 740 770 810 810 815 810 815 830 830 855 855 900 815 815 830 855 855 900 900 815 815 830 855 855 900 900 955 980 990 1015 1035 1040 965 935 950 965 985 1030 965 935 960 960 1000 1000 965 975 935 960 960 1000 1000 975 990 155 170 215 295 295 305 335 145 180 200 260 240 340 145 180 180 235 235 340 400 145 180 180 250 270 400 435 130 136 180 260 260 260 250 110 136 136 180 190 250 110 136 136 180 190 250 290 110 140 140 180 190 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 37 81 11 37 81 12 37 81 13 37 81 14 37 81 15 37 81 16 37 81 18 37 81 21 37 81 22 37 81 23 37 81 24 37 81 26 37 81 28 37 81 31 37 81 32 37 81 33 37 81 34 37 81 35 37 81 38 37 81 39 37 81 41 37 81 42 37 81 43 37 81 44 37 81 45 37 81 48 37 81 49 76 126 183 284 328 399 545 550 550 59 100 143 215 248 307 413 505 550 550 42 72 108 155 186 233 298 69 96 131 214 271 434 490 541 58 81 110 180 228 365 412 478 54 76 103 169 213 343 54 77 103 169 186 343 385 447 54 76 102 167 183 338 381 441 427 46 74 95 158 170 321 360 400 416 32 51 71 107 134 224 279 32 52 74 110 134 279 351 25 40 58 84 105 217 273 19 30 43 62 77 160 213 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 60 90 135 235 258 286 372 67 101 123 195 261 440 66 98 121 191 234 432 523 66 104 127 193 236 523 612 OD 863.6 (ND 850) d1 A F E B1 F B type 37 .. .8/9 3.39 Emax 37 86 11 37 86 12 37 86 13 37 86 14 37 86 15 37 86 16 37 86 18 37 86 21 37 86 22 37 86 23 37 86 24 37 86 26 37 86 28 37 86 31 37 86 32 37 86 33 37 86 34 37 86 35 37 86 38 37 86 39 37 86 41 37 86 42 37 86 43 37 86 44 37 86 45 37 86 48 37 86 49 79 125 179 277 317 387 518 550 550 61 100 143 216 248 307 415 509 550 550 43 72 109 156 187 233 300 69 96 132 215 273 437 493 545 58 81 111 181 229 367 415 481 55 76 104 170 214 345 55 77 104 170 187 345 388 450 54 76 103 168 184 341 383 444 427 47 74 95 159 170 323 360 403 416 32 51 72 110 135 225 281 32 52 74 111 135 281 353 25 41 58 84 105 219 274 19 31 44 62 78 162 214 30 50 60 70 70 70 70 30 50 50 60 60 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 66 101 145 243 273 304 393 72 113 136 211 286 474 70 109 133 207 255 465 564 70 116 140 207 255 566 659 3 Dynamic clamps Selection overview OD 914.4 - OD 965.2 OD 914.4 (ND 900) B1 F 75 121 181 285 329 400 544 760 775 805 845 845 845 845 840 855 855 880 880 925 925 850 850 865 880 880 935 935 850 850 865 880 880 935 935 1005 1030 1045 1065 1085 1090 1015 985 1000 1015 1035 1080 1015 1025 985 1010 1010 1050 1050 1015 1025 985 1010 1010 1050 1050 1025 1040 180 185 250 330 365 390 335 145 175 220 240 250 340 400 145 175 180 230 240 340 400 145 180 180 260 320 400 435 130 136 180 260 260 260 250 110 136 136 180 190 250 290 110 136 136 180 190 250 290 110 140 140 180 190 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 550 61 100 143 216 248 301 413 511 550 550 43 72 108 156 186 233 299 69 97 132 216 274 438 495 544 58 81 111 181 230 368 416 479 55 77 104 170 215 346 390 54 77 103 170 187 343 387 449 53 76 102 168 185 339 382 443 427 46 74 95 156 170 322 360 402 416 32 51 68 97 135 225 280 32 52 74 111 135 280 353 25 40 58 84 106 219 274 18 30 43 62 78 161 214 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 69 100 146 245 275 306 394 72 112 137 213 288 478 574 73 110 134 206 258 475 579 73 117 141 208 264 579 680 A B B d1 A F F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). OD 965.2 (ND 950) A B B1 F 75 128 181 277 328 387 518 785 800 830 870 870 870 870 865 880 880 905 905 950 950 875 875 890 905 905 960 960 875 875 890 905 905 960 960 1055 1080 1090 1115 1135 1140 1065 1040 1060 1080 1090 1130 1065 1075 1040 1060 1080 1105 1125 1065 1075 1040 1080 1080 1100 1120 1075 1090 155 180 230 295 290 295 335 145 180 225 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 295 400 435 130 150 195 260 260 260 250 110 146 186 205 250 250 290 120 146 186 205 250 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 550 58 103 146 216 249 324 415 513 550 550 550 41 74 111 156 187 234 300 69 100 144 225 295 440 498 512 546 59 84 119 186 247 370 418 431 482 55 79 113 177 232 348 391 51 79 115 170 202 345 403 450 51 78 113 168 199 341 398 445 427 48 76 105 166 185 324 380 403 416 33 52 67 98 140 226 292 33 53 82 115 146 281 354 26 41 64 88 114 220 275 19 31 48 65 84 162 215 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 72 112 163 262 296 353 430 81 118 152 231 308 512 603 81 115 151 224 293 510 613 81 124 159 221 288 608 690 A d1 37 97 11 37 97 12 37 97 13 37 97 14 37 97 15 37 97 16 37 97 18 37 97 21 37 97 22 37 97 23 37 97 24 37 97 26 37 97 28 37 97 29 37 97 31 37 97 32 37 97 33 37 97 34 37 97 35 37 97 38 37 97 39 37 97 41 37 97 42 37 97 43 37 97 44 37 97 45 37 97 48 37 97 49 Emax B1 E type permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C F 37 91 11 37 91 12 37 91 13 37 91 14 37 91 15 37 91 16 37 91 18 37 91 21 37 91 22 37 91 23 37 91 24 37 91 26 37 91 28 37 91 29 37 91 31 37 91 32 37 91 33 37 91 34 37 91 35 37 91 38 37 91 39 37 91 41 37 91 42 37 91 43 37 91 44 37 91 45 37 91 48 37 91 49 Emax E type permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C F B type 37 .. .8/9 3.40 Dynamic clamps Selection overview OD 1016 - OD 1067 OD 1016 (ND 1000) A F E B d1 type F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). Emax A B B1 F 77 120 182 281 323 387 518 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 810 825 855 895 895 895 895 890 905 905 930 930 975 975 900 900 915 930 930 985 985 900 900 915 930 930 985 985 1110 1130 1140 1165 1185 1190 1115 1090 1110 1130 1140 1180 1115 1125 1090 1110 1130 1155 1175 1115 1125 1090 1130 1130 1150 1170 1125 1140 165 180 230 295 295 305 335 145 180 225 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 295 400 435 130 150 195 260 260 270 250 110 146 186 205 250 250 290 120 146 186 205 250 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 76 120 182 281 323 387 518 835 850 880 920 930 930 920 915 930 930 955 955 1000 1000 925 925 940 955 955 1010 1010 925 925 940 955 955 1010 1010 1160 1185 1190 1220 1240 1245 1170 1140 1165 1185 1195 1235 1170 1180 1140 1165 1185 1210 1230 1170 1180 1140 1185 1185 1205 1225 1180 1195 165 180 230 295 295 305 335 145 180 225 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 290 400 435 130 150 195 260 260 270 250 110 146 186 205 250 250 290 120 146 186 205 250 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 550 59 102 142 217 250 328 416 515 550 550 550 42 74 111 157 188 237 301 70 100 141 225 290 442 499 514 548 59 84 117 187 240 371 420 433 484 55 79 111 177 228 349 393 52 79 115 171 203 346 405 452 51 78 114 169 200 342 400 447 427 48 76 106 167 185 325 380 405 416 33 52 66 103 137 226 293 33 53 82 116 147 282 356 26 42 64 88 114 220 276 19 31 48 65 84 163 216 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 76 111 166 267 298 359 435 82 117 155 236 324 519 606 81 113 154 226 295 513 620 81 122 159 225 288 614 726 OD 1067 (ND 1050) type d1 A F E B1 F B type 37 .. .8/9 3.41 37 T0 11 37 T0 12 37 T0 13 37 T0 14 37 T0 15 37 T0 16 37 T0 18 37 T0 21 37 T0 22 37 T0 23 37 T0 24 37 T0 26 37 T0 28 37 T0 29 37 T0 31 37 T0 32 37 T0 33 37 T0 34 37 T0 35 37 T0 38 37 T0 39 37 T0 41 37 T0 42 37 T0 43 37 T0 44 37 T0 45 37 T0 48 37 T0 49 permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C 37 T1 11 37 T1 12 37 T1 13 37 T1 14 37 T1 15 37 T1 16 37 T1 18 37 T1 21 37 T1 22 37 T1 23 37 T1 24 37 T1 26 37 T1 28 37 T1 29 37 T1 31 37 T1 32 37 T1 33 37 T1 34 37 T1 35 37 T1 38 37 T1 39 37 T1 41 37 T1 42 37 T1 43 37 T1 44 37 T1 45 37 T1 48 37 T1 49 550 550 59 100 141 218 254 327 417 516 550 550 42 75 111 157 187 236 302 70 100 144 226 289 443 501 516 550 59 84 119 187 239 373 421 434 485 55 79 113 177 227 350 394 52 80 115 171 203 348 406 454 51 79 114 169 201 343 401 448 427 48 76 105 168 186 326 382 407 416 33 53 66 98 137 227 293 33 53 82 116 147 283 357 26 42 64 89 115 221 277 19 31 48 65 85 163 216 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 86 121 179 282 318 362 470 88 127 166 251 342 559 655 88 123 165 243 317 550 664 88 134 170 240 308 659 770 3 Dynamic clamps Selection overview OD 1118 - OD 1168 OD 1118 (ND 1100) B1 F 77 120 186 281 323 387 518 860 875 905 945 955 955 945 940 955 955 980 980 1025 1025 950 950 965 980 980 1035 1035 950 950 965 980 980 1035 1035 1210 1235 1240 1270 1290 1295 1220 1190 1215 1235 1245 1285 1220 1230 1190 1215 1235 1260 1280 1220 1230 1190 1235 1235 1255 1275 1230 1245 165 180 235 295 295 310 335 145 180 230 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 295 400 435 130 150 195 260 260 280 250 110 146 190 205 250 250 290 120 146 186 205 250 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 550 59 100 138 217 254 326 414 518 550 550 42 75 109 158 188 239 303 70 100 148 227 294 445 503 518 550 59 82 121 191 243 374 423 436 487 55 78 114 179 231 351 395 52 80 116 172 204 349 408 456 51 79 114 170 201 344 402 450 427 48 76 106 168 185 327 382 408 416 33 52 67 98 139 228 293 34 54 80 116 148 284 358 26 42 62 89 115 222 278 19 31 47 65 85 164 217 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 86 127 180 290 321 403 472 87 126 174 256 347 557 656 86 122 169 247 323 553 668 88 131 169 243 312 664 773 A B B d1 A F F B1 type 37 .. .1/2/3/4/5/6 Calculation of intermediate values: linear interpolation. The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). OD 1168 (ND 1150) A B B1 F 75 120 181 279 323 387 518 885 900 930 970 980 980 970 965 980 980 1005 1005 1050 1050 975 975 990 1005 1005 1060 1060 975 975 990 1005 1005 1060 1060 1260 1285 1295 1320 1340 1345 1270 1240 1265 1285 1295 1335 1270 1280 1240 1265 1285 1310 1330 1270 1280 1240 1285 1285 1305 1325 1280 1295 165 180 235 295 295 310 335 145 180 230 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 295 400 435 130 150 195 260 260 280 250 110 146 190 205 250 250 290 120 146 186 205 250 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 550 58 98 139 219 254 326 420 519 550 550 41 75 111 158 188 239 303 70 101 149 227 293 446 504 520 550 59 85 121 189 242 375 424 437 488 56 80 114 179 230 352 397 52 80 116 172 205 350 409 457 51 79 115 170 202 345 404 451 427 48 77 107 169 186 328 383 409 416 33 53 66 98 138 229 293 34 54 80 117 148 285 359 26 42 62 89 115 222 279 19 32 47 66 85 164 218 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 93 127 194 295 342 414 495 94 138 186 272 369 563 654 94 133 180 264 342 594 667 94 144 182 260 333 661 831 A d1 37 T3 11 37 T3 12 37 T3 13 37 T3 14 37 T3 15 37 T3 16 37 T3 18 37 T3 21 37 T3 22 37 T3 23 37 T3 24 37 T3 26 37 T3 28 37 T3 29 37 T3 31 37 T3 32 37 T3 33 37 T3 34 37 T3 35 37 T3 38 37 T3 39 37 T3 41 37 T3 42 37 T3 43 37 T3 44 37 T3 45 37 T3 48 37 T3 49 Emax B1 E type permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C F 37 T2 11 37 T2 12 37 T2 13 37 T2 14 37 T2 15 37 T2 16 37 T2 18 37 T2 21 37 T2 22 37 T2 23 37 T2 24 37 T2 26 37 T2 28 37 T2 29 37 T2 31 37 T2 32 37 T2 33 37 T2 34 37 T2 35 37 T2 38 37 T2 39 37 T2 41 37 T2 42 37 T2 43 37 T2 44 37 T2 45 37 T2 48 37 T2 49 Emax E type permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C F B type 37 .. .8/9 3.42 Dynamic clamps Selection overview OD 1219 OD 1219 (ND 1200) type F E B d1 A F B1 type 37 .. .1/2/3/4/5/6 A 37 T4 11 37 T4 12 37 T4 13 37 T4 14 37 T4 15 37 T4 16 37 T4 18 37 T4 21 37 T4 22 37 T4 23 37 T4 24 37 T4 26 37 T4 28 37 T4 29 37 T4 31 37 T4 32 37 T4 33 37 T4 34 37 T4 35 37 T4 38 37 T4 39 37 T4 41 37 T4 42 37 T4 43 37 T4 44 37 T4 45 37 T4 48 37 T4 49 permissible load [kN] d1 100 250 350 450 500 510 530 560 580 600°C Emax A B B1 F 74 122 183 281 323 387 518 910 925 955 995 1005 1005 995 990 1005 1005 1030 1030 1075 1075 1000 1000 1015 1030 1030 1085 1085 1000 1000 1015 1030 1030 1085 1085 1315 1335 1345 1370 1390 1395 1320 1295 1315 1335 1345 1385 1320 1330 1295 1315 1335 1360 1380 1320 1330 1295 1335 1335 1355 1375 1330 1345 165 180 235 295 295 310 335 145 180 230 250 300 340 400 145 180 225 240 295 340 440 145 180 225 240 295 400 435 130 150 195 260 265 280 250 110 146 190 205 250 250 290 120 146 186 205 255 250 330 120 150 190 205 250 290 340 16 16 16 16 21 21 21 16 16 16 21 21 26 26 16 16 16 21 21 26 26 16 16 16 21 21 26 26 550 56 99 137 217 254 322 415 521 550 550 40 75 108 159 189 240 304 67 101 147 228 293 447 505 521 550 55 84 121 189 242 376 425 438 490 52 80 115 179 230 353 398 52 80 116 173 206 350 410 458 51 79 115 171 204 346 405 452 427 49 77 107 169 188 329 385 410 416 31 52 66 98 139 229 293 34 54 78 117 148 286 361 26 42 60 89 116 223 280 19 32 45 66 85 165 218 max wt. load gr. [kg] 6 7 8 9 9 9 9 6 7 7 8 8 9 9 6 6 7 8 8 9 9 6 6 7 8 8 9 9 d1 Calculation of intermediate values: linear interpolation. B1 The connection load group is to be specified when ordering. On selection of a smaller load group than that shown in the table, the ‘E’ dimensions of the clamp are reduced (see table on p. 3.15). Fit: H7 f8. F E Shear lug dimensions: F minus 1mm; B1 plus 2mm (see p. 3.44). F B type 37 .. .8/9 3.43 30 50 60 70 70 70 70 30 50 50 60 60 70 70 30 30 50 60 60 70 70 30 30 50 60 60 70 70 93 136 195 310 362 415 530 94 139 186 275 373 607 708 92 134 183 267 364 596 718 94 142 183 263 337 712 831 3 Shear lugs Type 3L Fx E Due to the minimal forces to be absorbed, the weld seam stresses can be kept at a low level, despite the small dimensions of the shear lugs. As a rule they lie under 35% of the yield strength or creep stress limit for Load Case H according to the permissible ASME or DIN values. Fcontor. Selection OD The selection of suitable shear lugs is made after selection of the dynamic clamp and the corresponding dimensions F and B1 according to the selection tables of dynamic clamps on pages 3.29 – 3.43 Shear lug dimension 1.5 x N N Fpipe Ffriction Ffriction = Fpipe · = 0.1...0.4 (friction figure) catalog dimensions B1 plus 2mm Fx · E = (Fcontor. + Ffriction) · OD 2 N 2xN 0 – 2mm To secure dynamic clamps type 36/37 against misalignment due to compressive stress and off-axis load applications, LISEGA offers standardized shear lugs. F The shear lugs secure the position of the dynamic clamps in the expected direction of force and are practically unstressed. Even in a load case, friction forces from the pipe-clamp-contact ensure firm positioning. Lateral forces are negligable. N = catalog dimensions F minus 1mm Force distribution in a dynamic clamp with shear lug The specified materials for the shear lugs are materials delivered from stock and delivered at short notice. The customer is responsible for the suitability of the pipe material on hand and for the weld seam sizes. type number 1st place 2nd place 3rd place 4th place 5th place 6th place 3 L . . . . 3rd – 6th places of pipe dampers type numbers e.g.: 36 22 31 2 2 3 1 – – – – – – 7th place 8rd place 0 0 0 0 0 0 1 2 3 4 5 6 material S235JR S355J2 16Mo3 13CrMo4-5 10CrMo9-10 X10CrMoVNb9-1 Order details: shear lug type 3L .. .. - .. Different materials on request. Order example For shear lug on a pipe clamp type 36 22 31 for a pipe made from material 13CrMo4-5: Order number 3L 22 31-04 3.44 Installation and operating instructions Type 30 Snubbers are precision components of crucial importance for safety. Correspondingly, great care must be taken when dealing with them. Attention to the following points in these instructions is the prerequisite for their proper functioning. 1 Transport and storage LISEGA snubbers are high-precision components of great relevance for safety that must be treated with special care during transport, storage, unpacking and handling before and after installation. Snubbers and their ancillary components must be stored in enclosed spaces. They must be protected from dirt and damage. It is recommended that they should be left in their original packaging until installation. Any transport damage incurred or damage caused during their handling on installation must be reported at once to the manufacturer. type 36 type 30 Snubbers are not suitable in any way as substitutes for steps or ladders. Before work such as sand blasting, welding, painting etc. is carried out in the close vicinity of a snubber, the snubber must be dismantled and removed or protected. Name plate type 30 Stamped on the name plate are: sight glass 3 Installation travel indicator type 35 Typical installation situation for type 30 name plate piston rod casing connecting lug 2 Delivery condition The shock absorbers are supplied as fully operational components including hydraulic fluid. On type 30 the connecting lugs are bolted on one side to the base of the shock absorber and on the other to the piston rod and secured with locking bolts. Hanger with snubber type 30 and dynamic clamp type 34 with position-securing plates LISEGA shock absorbers are manufactured entirely of non-rusting materials. They therefore require no additional surface treatment. The threaded connecting lugs are galvanized and white chromatized. Weld-on brackets type 35 are supplied separately with the appropriate bolts. The surface protection hereby consists of a weldable primer. For shipment the type 30 shock absorbers are packed singly with retracted pistons in suitable crates. 3.45 type designation nominal load theoretical travel description of hydraulic fluid serial number order number marking and ident. number, if required The snubbers must be inspected for damage before installation. It must also be ensured that the connecting lugs are firmly attached. The connection components on site and the connecting brackets must be fully welded. The arrangement of the connection brackets must always be selected so that the maximum deflection angle is in the direction of the greatest operational heat expansion. The lateral displacement is restricted to a maximum of 6°. Misalignment of the connection brackets should be prevented, due to the limited possibility of movement. Any welding at the connections or in their vicinity should take place before installation of the snubbers. For installation, the type 30 snubbers are to be brought to the required installation dimension (dimension from connection bolt to connection bolt) by extending the piston rods to the necessary installation dimension. To avoid undesirable blockage of the snubber the rods must be extended slowly, smoothly and below lock-up velocity. The piston rod of the smaller snubbers can be shifted manually. The dead weight of the large-bore snubbers can also be utilized by suspending the snubber from the connecting lug of the piston rod. The snubbers can be installed in any orientation. The piston rod should be connected to the heat-conducting component so that any radiated heat can be dissipated through the protective casing. When a snubber extension is used, the exetension should be connected to the heat source. The snubbers should be installed in such way that the sight glasses for fluid checks are easily visible from the maintenance walkway. Connections between components must be form-fit for load actuation. Pin connections in the flow of force must be trakt fit sufficiently. 3 piston rod casing sight glass name plate travel indicator connection lug max. 90° travel reserve for piston end Type 30 travel reserve for piston end working range 4 Inspection and maintenance Under normal operating conditions the snubbers are designed to function trouble-free for the maximum lifespan of a plant. To maintain the operating capacity of the snubbers at all times preventive maintenance is recommended. For this, see p. 47, 'Maintenance recommendations'. If after installation of the snubber welding work on the connections has to be carried out, care must be taken that no welding current passes through the snubber. After assembly of a complete system the subsequent inspection of every point of application is recommended: A. Inspection of all connection points for forceand form-fitting attachment (locking- bolts on the connection lugs, securing of all boltings at connections). B. Inspection of the installation position for freedom of movement on expansion. Care must be taken that the connection lugs in the connection brackets remain freely movable and that the piston cannot run into the end of snubber travel. A travel reserve of min. 10 mm at the end positions is recommended for the piston position. The position can be read off the travel indicator. Support of a vertical pipe system section by type 30 snubbers with extension type 33 and dynamic clamp type 34. Before commissioning of the plant a final visual inspection of all snubbers and their installation positions is recommended. 3.46 Installation and operating instructions Maintenance recommendations snubbers Snubbers are crucially important components for the safety of a plant. They serve to protect the piping systems and other components from dynamic overloading from unplanned load cases. As these events occur unpredictably, the full functional safety of the snubbers at all times must be guaranteed. Under normal operating conditions the service life of the snubbers is designed to match the maximum operational life (60 years) of a plant. The seals and hydraulic fluid should be exchanged at least once during this period, at the latest after 23 years. Under certain conditions of use (extreme loading), premature aging or increased mechanical wear cannot be excluded. In accordance with the stringent demands concerning reliability, preventive maintenance is recommended. The performance of maintenance work is the responsibility of the plant operator. Measures 1. Regular inspection – Visual inspection once a year 2. Extended testing – Function test, at the latest after 12 years of operation Implementation The inspection and maintenance work must be carried out by specially trained personnel. Test bench for snubbers 3.47 If required, this work can be performed by specially trained LISEGA service technicians. Fully certified testing facilities are available for dynamic function tests – these mobile test benches can be brought to the plant. 1 Regular inspection The regular inspection consists of a visual check and should be carried out once a year on all components installed. The first inspection should be directly before commissioning. In the course of this inspection not only the snubbers but also the installation situation and surrounding conditions must be controlled. The procedure should be carried out with a checklist containing the following information: all positions to be inspected, with details of their locations. planned, operation-related displacements in connections special ambient or operational conditions maintenance measures previously carried out The following points are to be checked at the installation position: name plate data, for conformity with check list connections at attachment points for force-fitting freedom of movement for the snubbers on operational deflections position of piston rod for sufficient stroke, incl. travel reserve (min. 10mm) external condition for possible signs of damage or leakage immediate surroundings for any indications of unusual operational stresses, e.g. increased temperature inspection glass for fluid level As long as the reservoir piston is not visible in inspection glass there is sufficient fluid reserve in the reservoir. If the reservoir piston is visible a leakage of fluid must be assumed. Observations and conclusions must be recorded on the checklist and if necessary supplemented by recommendations for corrective measures. After successful testing the snubbers can be re-installed. If any anomalies in behavior are noted, the components in question should be dismantled and the condition of the functionally important individual units examined. The plant management is responsible for any necessary corrective measures and for their documentation. The scope of the inspections and the selection of the snubbers to be tested should be agreed on between the plant management and the service engineer involved. The different forms of stress (temperature, radiation, loads, operational vibrations) should receive particular attention. 3 Securing pipe systems with snubbers type 30 The time-point and scope of the next extended inspection is to be determined on the basis of the recorded test findings. It is recommended that, after 23 years of operation at the latest, the seals and hydraulic fluid should be exchanged. After the professional execution of this work, the use of original LISEGA spare parts, and successful function testing, the snubbers can go into operation for a further 23 years. 2 Extended inspection A supplementary inspection is carried out after an operational period of 12 years in which a small selection of the snubbers installed (min. 2 units per type) are subjected to an additional function test. Use of snubbers type 30 3.48 Installation and operating instructions Type 35 1 Delivery condition Welding procedure LISEGA weld-on brackets type 35 are supplied painted and with fitted bolts. The surface protection hereby consists of a weldable primer, unless otherwise noted. 1. Remove bolts from weld-on bracket 2. Preheat weld-on bracket from type 35 79 19 and above to appr. 100°C 3. Use base electrodes 4. Apply the weld seam in layers to avoid welding distortion. Welding sequence: see below 2 Installation The connection components and connecting brackets on site must be fully welded. Max. angulation of type 35 type 35 35 35 35 35 35 35 35 35 35 35 19 29 39 49 59 69 79 89 99 09 20 13 13 13 13 19 19 19 19 11 13 19 =15˚ =30˚ =45˚ = 6˚ = 6˚ = 6˚ 3.0 3.0 3.0 3.0 5.5 7.5 10.5 14.5 15.0 14.0 23.0 3.0 3.0 3.0 4.0 7.0 9.5 13.5 18.0 20.0 17.0 – 3.0 3.0 3.0 5.0 8.0 11.0 15.5 21.0 23.0 19.0 – Explanation of weld seam symbols: = in mm The arrangement of the weld-on brackets should always be so arranged that the max. angulation is in the direction of the operational thermal expansion ( ). The lateral displacement is restricted to max. 6° ( ). Any misalignment of the weld-on brackets should be prevented due to the hereby limited freedom of movement. Welding at the connecting components or in their immediate vicinity should be carried out before installation of the snubbers, rigid struts, etc. The following procedure is recommended for the welding of the brackets: The minimum weld seam thickness ‘ ’ for weldon brackets type 35 depends on the angulations and . In the calculation a permissible stress of 90N/mm2 in load case H was the basis. On an increase in the angulation to 90° the permissible stresses are reduced by approx. 15% at constant weld seam thickness (a min. at = 45°). The relevant load table (“technical specifications” p. 0.5) applies for the permissible stresses. 3.49 5. Allow the weld-on bracket to cool down to 100°C after every layer Schweißfolge Type 35 Note: Welding must be carried out only by qualified personnel and is to be supervised by the technical department. 3 Surface protection After completion of the attachment, the primer surface of the weld-on brackets can be painted. It is urgently advised to do this before installation of the snubber. 3 Installation and operating instructions Type 3D 1 Transport and storage 3 Installation Care must be taken during transport that the viscoelastic damper type 3D is always in upright position to avoid any leakage of the damping medium. When storing in the open the dampers are to be protected from dirt and water. For installation, attention must be paid to the information in the installation instructions for the pipe systems. The LISEGA viscoelastic damper, which is supplied with installation load (cold load) is transported to the place of assembly in an upright position. A force-fitting connection of the upper and lower connection plates is made to the pipe system and steel2 Delivery condition LISEGA viscoelastic dampers are delivered pre- work. For this, the transport brackets must set to cold condition (offset). This is ensured by be removed. The screw torque values can be found in the table at the side. the transport brackets, which keep the offset position fixed in place between the upper and lower sections of the damper. If not ordered 4 Commissioning otherwise the blocking position (offset position For types 3D.. ..-D it is recommended that the plant should be started up slowly so that the x = 0, y = 0, z = 0) is supplied. dampers can adjust to operating temperatures, otherwise strong reaction forces could develop For a weight greater than 20kg, an M16 inner thread of limited engagement depth is located that exceed the specified nominal loads. If rein the upper connection plate for attachment to quired, the dampers could be brought to operational temperature by means of supplementary a hoist. z heating. During commissioning the relative posy ition of the upper and lower connection plates changes to hot load position, as calculated x beforehand. lower connection plate casing position indicator transport bracket upper connection plate connection thread Removal of transport brackets thread size M M M M M M 12 16 20 24 30 36 screw torque values * [Nm] 4.6 5.6 29 71 138 235 475 1080 39 95 184 315 635 1440 * Values acc. to VDI 2230 Appendix A, friction value µ = 0.14 During operation the damper should function roughly in middle position, otherwise the dynamic characteristics of the damper change. If the middle position in the tolerance range is not reached the calculations are to be reviewed. 5 Inspection and maintenance LISEGA viscoelastic dampers are in principle free of maintenance, but a annual visual inspection is recommended. For revision purposes the transport brackets can be attached again. M16 for hoist name plate The following information is stamped on the name plate: type serial and commission number nominal load operating temperature ident. number = Working range of type 3D at the middle position 3D 10 44-D 13-GF-12 10kN 1310741 40°C LAB15BQ020 Name plate type 3D 3.50 Installation and operating instructions Type 36, 37 1 Transport and storage Care must be taken that the dynamic clamps are not damaged during transport. It is recommended that the components are only stored in dry, enclosed spaces. If storage in the open is unavoidable, the clamps must be protected from dirt and water. Type 36 .. .1/2/3 2 Delivery condition LISEGA dynamic clamps are supplied with all the necessary boltings for installation. For reasons of dispatch optimization the clamps may be delivered partially assembled. Shear lugs In order to avoid any kind of twist of the clamp it is recommended that shear lugs be fitted. See also p. 3.44 on this. Type 37 .. .1/2/3/4/5/6 The dimensions of the recesses for the shear lugs can be found in the selection tables for dynamic clamps on pp. 3.29 – 3.43. 3 Installation Type 36 This design consists of a massive upper section with integrated connecting bracket and, depending on the load range, with one or two U-bolts and a shim plate. Type 36 .. .4/5 For installation the pre-assembled U-bolts must be removed. The upper part, fitted with a lug recess, is seated on the shear lug. The U-bolt is inserted from the opposite side together with the shim plate and at first only loosely screwed. The position of the clamp is to be checked again for proper alignment. The bolts can then be tightened and locked. Type 37 This design is the heavy duty version for large pipe diameters and heavy loads. As a rule, type 35, the weld-on bracket suitable for the load, is already welded on. If the bracket is delivered separatly at customer request, the welding instructions on p. 3.16 are to be followed when welding. The counterpart to the upper section of the clamp consists, depending on the load, of one or two flat steel straps which are connected by bolts to the upper section for transport. For installation the flat steel straps must be removed by loosening the bolt connections. The upper part with the lug recess is seated on the shear lug. From the opposite side the flat steel strap is inserted into the bolt-on clevis and fastened with the bolts, which are then locked with splints. Type 37 .. .7/8/9 The position of the clamp must be checked once again for proper alignment. The bolts can then be firmly tightened. To avoid unintentional loosening the hexagon nuts on the bolts must be locked with tab washers. 3.51 4 PRODUCT GROUP Pipe clamps, clamp bases, pipe connecting parts Pipe clamps, clamp bases, pipe connecting parts 4 Pipe clamps, clamp bases, pipe connections Contents Page Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Product supplements for pipe clamps and clamp bases . . . . . . . . . . . . 4.7 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9 Selection of pipe clamps and clamp bases . . . . . . . . . . . . . . . . . . . . . 4.10 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11 Pipe clamps and clamp bases OD 21.3 – 1219 600°C . . . . . . . . . . . 4.11 Pipe clamps and clamp bases OD 21.3 – 1219 600°C . . . . . . . . . . . 4.52 U-bolts type 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.64 4 0 1 2 3 Weld-on lugs for pipes type 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.65 Weld-on lugs for pipe elbows type 41 . . . . . . . . . . . . . . . . . . . . . . . . 4.66 Connection plates type 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.67 Lift-off restraints for clamp bases type 49 . . . . . . . . . . . . . . . . . . . . . . 4.68 Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . 4.69 PRODUCT GROUP 5 6 7 8 9 4.0 4 Product group 4 Field of application In high temperature pipe systems, pipe clamps and clamp bases are the most highly stressed and hence the most vulnerable components in the support chain due to the effects of such high temperatures. However, pipe clamps are seldom checked, as access is difficult after commissioning due to the surrounding insulation. Standardization Pipe clamps, clamp bases, pipe weld-on lugs and U-bolts all fall into the category of pipe connections. For these products, the design criteria of the pipe systems lead to wide variations, and so to a particularly large number of components. The dynamic clamps of product group 3 also belong in principle to this group. The design of both horizontal and vertical piping is determined by: diameters loads temperature of the medium insulation thicknesses For proper coverage of the whole spectrum with safe components, LISEGA provides a complete program of standardized products for the whole field of application. Following the special requirements of this field, the corresponding ideal design has been developed. Diameters range from OD 21.3 to OD 1219, the temperature range extends to 650°C and 4.1 the permissible loads – divided into economical areas of operation – cover the highest level of the practical field of application. 4 complete and clearly structured data tables simplify planning all supplies from a single source through integration into a comprehensive support program (LISEGA modular system) Because of their critical field of application the design and construction of the pipesurrounding components require special attention. superior quality at competitive prices through rational series production and technically advanced designs As a matter of principle, just as much care and attention should be given to the pipe supports as to the piping itself, since the pipe systems can never be better than their supports! consistent standardization enables instant availability favorable performance / weight ratios, easy-to-install designs and connection compatibility of LISEGA components allow efficient installation design in accordance with current codes ensures maximum operational safety These standardized components form an integral part of the LISEGA modular system, so load and connection compatibility are correspondingly assured. Quality The most important prerequisite for reliable component quality is comprehensive standardization. When choosing suitable products the customer should therefore place his confidence in com- ponents of proven quality. Plant designers, constructors and operators can all benefit from the standardization of the whole spectrum of application with state-ofthe-art design: heat loss reduced through compact component dimensions certifications by independent testing institutes can be supplied for pipe clamps used at higher temperature ranges, materials certified acc. to EN 102043.1 are used 4.2 Product description Horizontal clamps Type 41, 42, 43, 44 1 Weld-on lug type 41 Type 41 2.2 Horizontal clamp type 42 .. .9 This clamp is used for larger pipe dimensions. Type 42 .. 17 3 Horizontal clamp type 43 Type 42 .. .9 Type 43 Type 44 .. .1 .2 .3 4 Horizontal clamp type 44 This type is mainly used as a pipe connection A rigid yoke takes up the load from a pipefor pipe systems under 80°C on horizontal surrounding U-bolt with a shim plate. From pipes or pipe elbows. certain diameters, temperatures or load ranges, a flat steel strap is used instead of a round steel U-bolt. 2.1 Horizontal clamp type 42 .. 17 This clamp can be used as a construction Completely eliminating welds, the individual clamp or hanger clamp in cold piping syscomponents are formfitted with plug connectems. The field of application is limited to tions and bolted to each other (Patent No. smaller pipe dimensions. DE 3817059). Type 44 .. .4 .5 .6 .7 .8 .9 This hanger clamp follows the traditional flat steel design. Its use is limited to an economical range up to an individual weight of approximately 25kg. Connection to the load chain is made by bolts and LISEGA threaded eye nuts type 60. Horizontal clamp type 44 is used where type 43 reaches economic limits. These are essentially the hightemperature, large pipe diameters in high load ranges. Connection to the load chain is made with a lug and LISEGA clevis type 61. The connection lug is designed to accommodate connection bolts in a number of LISEGA load groups. The application range of the pipe clamps can extend over several LISEGA load groups due to the interdependency of load on temperature in material properties. For this, the eye nuts are so designed that at least three corresponding bolt diameters can be accommodated. Same function � reduced weight Type 44 .. 51 .2 .3 .4 .5 .6 .7 Pipe clamp type 43 weight 27kg U-bolt type 44 weight 14kg Weight reduction through type 44: Comparison of a LISEGA pipe clamp with a pipe clamp of traditional shape following the same design criteria, load 32kN, temperature 300°C. 4.3 4 Product description Riser clamps Type 45, 46, 48 1 Riser clamp type 45 Type 46, for load support using 4 shear lugs welded to the pipe. Two lugs are in general used only for NW 150 and must be so arranged that they are located directly above the side section. Type 48, for load support using trunnions welded to the pipe. With the riser clamp type 45 the lower load and temperature ranges are covered. This design is particularly economical for its diameter range. Connection to the vertical piping is made with shear lugs welded to the pipe. The design and fitting of the lugs is the responsibility of the piping manufacturer. Connection to the load chain is made with connecting bolts and LISEGA threaded eye nuts type 60. At least 3 LISEGA load groups can be covered. The bore hole diameter for trunnions amounts to approx. 1/3 of the pipe diameter in accordance with ASME Code Case N3923 and DIN EN 13480 3. Connection to the load chain is done with integrated lugs designed for connection to When ordering, the span required (dimension L) LISEGA threaded clevises type 61. must be specified. The connecting lugs are shaped in such a way that they can accommodate the connection 2 Riser clamp type 46/48 bolts for several LISEGA load groups. The design of this riser clamp uses the box Riser clamp type 45 with connections Riser clamp type 46 with connections shape for its economical use of material. The inner dimensions of the box, which are required for the later trunnion calculations The individual parts are connected without (N dimension) can, depending on the pipe welding by means of connections, then locked to each other (Patent No. DE 3817015). diameter OK, be taken from the table at the bottom right. Connection to the vertically arranged pipe system can be made in two different ways and so requires two different designs: Riser clamp type 48 with connections Materials of pipe clamps and clamp bases clamp materials type S235JR horizontal clamps type 41 type 42 type 43 type 44 riser clamps type 45 type 46 type 48 clamp bases type 49 .. .1 type 49 .. .2 type 49 .. .3 type 49 .. .4 type 49 .. .5 } } S355J2 16Mo3 13CrMo4-5 21CrMoV5-7 10CrMo9-10 x10CrMoVNb9-1 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Inner width of box (N-dim.) of riser clamps type 46/48 pipe diameter x x x x x OD 100 OD 100 OD 400 OD 400 N-Dim. OD + 12mm OD + 22mm OD + 32mm 4.4 Product description Clamp base Type 49 Clamp bases are generally used as slide bearings (loose supports) for horizontally arranged pipe systems. The fixed installation heights relate, for all diameters, to the respective lower rim of the pipe and change by 50mm or 100mm increments. As with pipe clamps, the application spectrum covers a diameter range from OD 21.3 to OD 1219 and a temperature range up to 600°C; for OD up to 88.9: 650°C. The standard dimensions selected for the support height of the pipes, as well as the length of the slide bases, cover the majority of applications. In addition to the support load, the operating temperature of the pipe system is an essential criterion in the design of clamp bases; the material to be used is determined by this. The installation height is governed by the thickness of the insulation. Fixed installation heights are assigned to the temperature ranges in order to keep the number of sizes within a reasonable range. Different applications, according to temperature and loads, require different clamp base designs. If required, components with special dimensions can be supplied. A small selection is shown on p. 4.9 in the section ‘Special designs’. Possible load applications on a clamp base µ = friction coefficient material µ Steel / steel ~0.3 Steel / PTFE ~0.1 Steel / high temperature ~0.1…0.18 component to 280°C Steel / high temperature component from 280°C to 350°C ~0.25 Clamp base heights dependent on temperature of the medium and on pipe diameter Further information on p. 7.11 Temp. up to 350°C Temp. up to 500°C Temp. up to 560°C Temp. up to 600°C (650°C) 4.5 H 50 100 150 200 Pipe Ø 21.3–88.9 21.3–558.8 108–1219 323.9–1219 H 100 150 200 250 300 Pipe Ø 21.3–26.9 33.7–76.1 88.9–193.7 219.1–457.2 508–1219 H 150 200 250 300 Pipe Ø 21.3–76.1 88.9–168.3 193.7–323.9 355.6–1219 H 150 (200) 200 (250) 250 300 Pipe Ø 21.3–76.1 88.9–168.3 193.7–323.9 355.6–1219 1 Design for low temperatures and small pipe diameters The shape of the base plate permits the simple mounting of lift-off restraints (Fig. 1). The lowThe design for this field of application consists er section is so designed that it can be fitted of two omega-shaped halves. On installation with a stainless steel plate as a sliding surface for a slide component. See also ‘product with the piping the lower section is firmly supplements’, p. 4.7. bolted and forms the slide base. In the upper section the pipe is held in position by bolting. 4 3 Special designs Through the free space under the pipe gained by the design of the component, constant ventilation of this area is ensured. This is essential for cold pipe systems, as otherwise pipe corrosion caused by moisture could result after only a short time. These clamp bases are electro-plated (galvanized) as a standard. 2 Design for medium and high temperatures This design consists of a shaped lower metal plate, firmly welded to two pipe clamps. The lower section is fitted, according to the respective design load, with a reinforcing gusset. If required, special lengths or heights are possible. For very large expansion displacement it might be more expedient to arrange for correspondingly long support surfaces on site. Version 1: Clamp base for low pipe temperatures type 49 .. .1, 49 .. .2 For special pipe diameters not contained in the selection tables, either corresponding intermediate sizes are supplied, or suitable inlay plates are provided for slight diameter differences. If required, double or multiple guides on the basis of standard clamp bases can be supplied (see also “special designs”, p. 4.9). Version 2: Clamp base for medium and high temperatures type 49 .. .3, .4, .. .5 These clamp bases can be used in a variety of ways. By using two lower sections set against each other, a double guide can be easily produced (Fig. 2). By additionally fitting lateral guides, guidance from all sides can be provided. Examples of use: (Fig. 1) Clamp base type 49 with lift-off restraint. Permissible loads and dimensions, see p. 4.68 (Fig. 2) Clamp base type 49 .. .. GP as double guide Clamp base type 49 .. .. –G2A as guide 4.6 Product supplements for pipe clamps and clamp bases Pipe clamps and clamp bases are often equipped with supplementary parts for special applications. For this purpose LISEGA offers a wide variety of possibilities. 1 Stainless steel inlay plates For the support of austenitic pipe systems, all LISEGA pipe clamps and clamp bases can be fitted with stainless steel inlay plates of the material 1.4301 (X5 CrNi 1810). These plates must be ordered separately and are offered with the following type numbers: For type series 36: Stainless steel plate 36 .. .. -IP For type series 37: Stainless steel plate 37 .. .. -IP For type series 42: Stainless steel plate 42 .. .. -IP For type series 43: Stainless steel plate 43 .. .. -IP For type series 44: Stainless steel plate 44 .. .. -IP For type series 45: Stainless steel plate 45 .. .. -IP For type series 46/48: Stainl.st.plate 46/48 .. .. -IP For type series 49 .. 11/12: Stainless steel plate 49 .. .. -IP For type series 49 .. 13/14: Stainless steel plate 2x 42 .. .. -IP Material thickness: 0.5mm 2 Stainless steel slide plates Stainless steel slide plate under clamp base type 49, high temperature slide plate and spring support type 29 To reduce friction resistance in clamp bases, all of them can be fitted with stainless steel sliding surfaces of the material 1.4301 (X5 CrNi 1810). These sliding surfaces, in combination with PTFE slide plates type 70 (up to 180°C) or the new LISEGA hightemperature sliding material (up tp 350°C), reduce friction forces by approx. 10 – 20% of the support load. See also section ‘slide plates’ p. 7.10 This version of the clamp bases with slide plates must be ordered separately. For this, please add the type number suffix “SP”: Examples: 49 22 14-SP 49 27 14-G2A-SP The installation height of the clamp base increases by approx. 3mm. 3 Lift-off restraints type 49 00 01 to 49 00 05 Lift-off restraint 4.7 The clamp bases can if required be fitted with lift-off restraints. These restraints ensure that the clamp base remains in position if the support load is too small or the clamp base cannot be welded on. They can be ordered according to the selection tables (p. 4.68). Type 43 with inlay plate Type 44 with inlay plate 4 Connection plates type 77 6 Pipe guides type 49 .. .. -G.. Two pipe clamps types 43 and 44 can be coupled with connection plates. This way the load can be doubled. A selection is shown on p. 4.67. It is often necessary to limit the piping in its displacement horizontally, vertically or in both directions. On the basis of the type 49 standard designs, pipe guides are offered here as a variant corresponding to the standard design When ordering, this is made clear by replacing in form and load capacity. The order number the type designation of the clamps with “77”. is made up from the standard type number and the desired features of the design. Example type 43: 77 09 39 for clamps 43 01 19 – 43 09 59 Example: 77 17 39 for clamps 43 10 19 – 43 17 59 type 49 standard: 49 .. .. 77 19 13 for clamps 43 19 19 – 43 19 59 type 49 double guide parallel: 49 .. .. -G2P type 49 lateral guide angulated: 49 .. .. -G2A type 49 triple lateral guide: 49 .. .. -G3 Example type 44: type 49 foursided guide: 49 .. .. -G4 77 66 38 for type 44 66 38 The load group must be specified for type 44, as the upper connection (type 60) must be correspondingly selected. These designs can be fitted with extra slide plates. 4 Connection plates type 77 on pipe clamps type 43/44 5 Anti-corrosion separating tape Separating tapes are used when the pairing of dissimilar materials in pipe and pipe supports must be electrically separated to prevent local corrosion. This way, the piping can be fitted with supports of more economical martensitic materials, and still be more effectively protected. The adhesive separating tapes can be applied in a temperature range from –35°C to +210°C and are largely resistant to acids, bases and solvents. They are applied as adhesive tape (in part multilayered) to the grease-free piping at the point where the pipe clamp body surrounds the pipe. The material thickness amounts to only 0.5mm. The tapes are supplied in different widths to suit the clamps. The order designation of 10m-lengths is: Order details: Anti-corrosion separating tape type 42 00 .. Type 49 .. .. -G2P Type 49 .. .. -G2A Pipe bearing (type 49 .. .. -G2P) type 42 42 42 42 42 42 42 00 00 00 00 00 00 00 04 05 06 07 08 09 10 width [mm] b=40 b=50 b=60 b=70 b=80 b=90 b=100 type 42 42 42 42 42 42 00 00 00 00 00 00 11 12 15 17 20 22 width [mm] b=110 b=120 b=150 b=170 b=200 b=220 Type 49 .. .. -G3 Type 49 .. .. -G4 4.8 Special designs For pipe supports, the application of standardized components has long since proven itself through enormous savings in time and costs where design, shipment and installation are concerned. This applies particularly to pipe clamps and clamp bases. However, the general complexity of pipe systems requires an extremely wide range of applications for these components, which in special cases demands the use of special designs. For the technically correct solution it is necessary in such cases to rely on experienced professionals, who can offer triedand-tested solutions and calculation processes. Special designs The standardized LISEGA program of pipesurrounding support components is comprehensive and covers all general cases of applications, going well beyond the usual spectrum in this field. In spite of this, more complicated cases sometimes occur where only a special design can provide the best solution. Among other things, special designs are most often called for in the following situations: Special design type 48 (seated) unusually restricted spaces avoidance of interferences custom-made anchors exceptionally high load requirements special pipe diameters especially high temperatures (up to 1000°C) larger insulation thicknesses unusual angles in piping special trunnion diameters shear lugs LISEGA’s customers are not left alone in such situations. For these special problem cases, an experienced team of technicians and engineers is on hand, ready to react rapidly and flexibly with the right solutions. They are backed up by a range of computer software programs developed in-house. On top of this, a broad repertoire of tried-and-tested basic designs is available. Special design type 48 for an angulating pipe system There’s no problem that can’t be solved – this conviction is powerful motivation for LISEGA’s experts. We are happy to give our customers proof of this at any time! Special design type 38 Support for a vertical pipe section with special design type 45 4.9 LISEGA triple joint (special design) Special design type 49 with displacement control Selection of pipe clamps and clamp bases The following points are important for application: 5.5 Checking of the span width in riser clamps (L DIM.). 1 All data needed for determination of the correct component and a clearly defined order are outlined in the selection tables. 5.6 Decision as to whether trunnions or shear lugs are to be used for riser clamps type 46/48. 2 The connection geometries are compatible with those of the LISEGA connection components. Due to the wide load application range, connection components from several LISEGA load groups can be attached. 5.7 Agreement of the connection with the load chain required can be checked via the LISEGA load group ranges. 5.8 Specify the component selected by entering the relevant LISEGA type number. The dimensions and geometries listed in the selection tables can vary slightly as regards 6 design: The permissible loads apply as shown. When selecting a suitable clamp base the points 5.1 – 5.3 should be followed. 3 The lengths of the connecting lugs are so designed that the connection points lie outside the economical insulation thicknesses. 4 All pipe clamps and clamp bases can be fitted with corresponding stainless steel inlay plates for use with pipe systems made of austenitic materials. These components can be found on p. 4.7. 6.1 The heights specified (dimension H) and the lengths (dimension A) are standard dimensions (see selection tables) and cover the most common cases of application. If required, the components can be supplied with different dimensions. 5 When selecting a suitable pipe clamp the following sequence is to be followed: 7 5.3 Determination of the permissible load to be covered. The permissible operational load taken from the selection table must not be exceeded at any time. The linear interpolation of the permissible load for intermediate temperatures is allowed. 5.4 Checking of installation dimension E and width B for agreement with the installation conditions on site. The dimensions can be taken from the selection tables. The selection tables on the following pages offer an overview of the fields of application. They are classified in rising stages according to pipe diameters. All pipe clamps and clamp bases coming into consideration for a planned pipe system can therefore be found on one page. The high-temperature range (600°C – 650°C) is included as a supplementary section. Attention must also be paid to selection of the correct height (dimension H) which depends on the thickness of the insulation. 5.1 Determination of the relevant page for the outer diameter (OD) of the pipe system to be supported. The normal pipe tolerances 8 are covered. 5.2 Determination of the relevant temperature range in the column for the desired support type, horizontal or vertical. 4 Pipe clamps and clamp bases can be supplied as special designs for unusual applications and conditions (see pp. 4.6 to 4.9 for this). In the design and construction of LISEGA pipe clamps and clamp bases, their application in cases of increased requirements was also taken into account. In accordance with the LISEGA quality management system, separate manufacturing is required for this. The type designation thereby changes in the 5th place by addition of a 5 (see also pp. 0.7 and 0.8 on this). By coupling two pipe clamps with connection plates type 77 the loads can be doubled. A selection can be found on p. 4.67. 4.10 Selection table OD 21.3 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 21.3 (ND 15), type 42, 43, 45, 49 Ø d4 type 100 42 01 17 2.5 type 100 250 350 560 d4 E A B wt. [kg] load group 10.5 22 43 26 0.14 C-D d2 E B wt. [kg] load group M10 28 30 0.3 C-2 600°C d1 E B wt. [kg] load group 1.5 12 12 12 100 135 135 30 30 30 0.5 0.6 0.6 C-2 C-2 C-2 580 600°C E A B permissible load [kN] 450 500 510 530 d2 B E E L B E d1 A H E H E C B B A 4.11 350 permissible load [kN] 450 500 510 530 560 580 600°C 42 01 19 5.3 4.0 2.9 Heat-resistant materials, see pp. 0.9 and 4.4 d1 B 250 A permissible load [kN] 450 500 510 530 type 100 250 350 43 01 19 43 01 39 43 01 49 6.1 4.7 3.4 5.8 type 100 250 350 45 01 11 45 01 11 45 01 11 45 01 11 45 01 11 45 01 31 45 01 31 45 01 31 45 01 31 45 01 41 45 01 41 45 01 41 45 01 41 4.4 3.7 2.7 2.1 1.9 9.0 6.6 5.2 4.3 8.7 6.4 5.0 4.2 3.6 2.9 2.2 1.7 1.4 7.6 5.6 4.4 3.7 7.8 5.8 4.5 3.7 2.5 2.1 1.5 1.2 1.0 6.5 4.8 3.8 3.1 7.3 5.4 4.2 3.5 5.6 4.1 3.3 2.7 6.4 4.7 3.7 3.0 permissible load [kN] 450 500 510 530 type 100 250 350 49 01 11 49 01 12 49 01 25 49 01 35 49 01 45 1.1 1.6 3.7 4.2 5.4 0.8 1.2 2.8 3.8 4.6 0.6 0.9 2.4 3.2 4.4 5.2 4.3 6.7 3.6 5.9 2.3 4.5 permissible load [kN] 450 500 510 530 1.9 2.8 3.9 4.9 3.6 2.8 2.3 4.9 3.6 2.8 2.3 1.8 2.6 3.7 4.0 3.0 2.3 1.9 4.3 3.2 2.5 2.0 2.6 3.6 560 2.6 1.9 1.5 1.2 3.2 2.4 1.9 1.5 2.5 3.4 580 1.2 2.8 560 2.1 wt. load [kg] group 580 600°C d1 E B L 1.3 1.0 0.8 0.6 2.0 1.5 1.2 1.0 1.5 1.1 0.8 0.7 12 12 12 12 12 12 12 12 12 12 12 12 12 25 25 25 25 25 25 25 25 25 25 25 25 25 50 50 50 50 50 70 70 70 70 70 70 70 70 250 300 400 500 600 300 400 500 600 300 400 500 600 2.2 2.5 3.2 3.8 4.4 4.2 5.3 6.4 7.5 4.2 5.3 6.4 7.5 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 560 580 600°C E A B C H wt. [kg] 61 111 111 161 161 100 150 175 175 175 40 – 65 – 70 230 100 230 100 230 50 100 100 150 150 0.6 1.3 1.6 2.3 2.7 1.7 2.3 1.7 1.1 0.8 0.6 0.5 1.3 Selection table OD 26.9 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 26.9 (ND 20), type 42, 43, 45, 49 100 42 02 17 2.5 type 100 250 350 560 d4 E A B wt. [kg] load group 10.5 25 48 26 0.15 C-D d2 E B wt. [kg] load group M10 33 30 0.3 C-2 600°C d1 E B wt. [kg] load group 1.5 12 12 12 110 135 135 30 30 30 0.5 0.6 0.6 C-2 C-2 C-2 580 600°C Ø d4 B E A type permissible load [kN] 450 500 510 530 250 350 43 02 19 43 02 39 43 02 49 6.1 4.7 3.4 5.8 type 100 250 350 45 02 11 45 02 11 45 02 11 45 02 11 45 02 11 45 02 31 45 02 31 45 02 31 45 02 31 45 02 41 45 02 41 45 02 41 45 02 41 4.6 3.7 2.7 2.2 1.8 9.3 6.8 5.3 4.4 8.9 6.5 5.1 4.2 3.7 3.0 2.2 1.7 1.4 7.8 5.7 4.5 3.7 8.1 5.9 4.6 3.8 2.6 2.1 1.6 1.2 1.0 6.7 4.9 3.8 3.2 7.5 5.5 4.3 3.5 5.8 4.2 3.3 2.7 6.5 4.8 3.7 3.1 type 100 250 350 permissible load [kN] 450 500 510 530 49 02 11 49 02 12 49 02 25 49 02 35 49 02 45 1.1 1.6 3.7 4.3 5.4 0.8 1.2 2.8 3.8 4.6 0.6 0.9 2.4 3.3 4.4 5.2 4.3 6.7 3.6 5.9 2.3 4.5 permissible load [kN] 450 500 510 530 1.9 2.8 4.0 5.0 3.7 2.9 2.4 5.0 3.7 2.9 2.4 1.8 2.7 3.7 4.1 3.0 2.4 2.0 4.4 3.2 2.5 2.1 2.6 3.7 560 2.7 2.0 1.5 1.2 3.3 2.4 1.9 1.6 2.6 3.4 580 1.2 2.8 560 2.1 d1 E B L 1.4 1.0 0.8 0.6 2.1 1.5 1.2 1.0 1.5 1.1 0.9 0.7 12 12 12 12 12 12 12 12 12 12 12 12 12 25 25 25 25 25 25 25 25 25 25 25 25 25 50 50 50 50 50 70 70 70 70 70 70 70 70 250 300 400 500 600 300 400 500 600 300 400 500 600 2.2 2.5 3.2 3.8 4.4 4.2 5.3 6.4 7.5 4.2 5.3 6.4 7.5 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 560 580 600°C E A B C H wt. [kg] 63 113 113 163 163 100 150 175 175 175 40 65 70 100 100 – – 230 230 230 50 100 100 150 150 0.6 1.4 1.6 2.3 2.7 1.7 2.3 1.8 1.3 d2 wt. load [kg] group 580 600°C 1.1 0.8 0.6 0.5 B L d1 E 100 B permissible load [kN] 450 500 510 530 type E 42 02 19 5.3 4.0 2.9 Heat-resistant materials, see pp. 0.9 and 4.4 B d1 600°C E 580 C B A E 560 H permissible load [kN] 450 500 510 530 E 350 H 250 B A A 4.12 Selection table OD 33.7 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 33.7 (ND 25), type 42, 43, 45, 49 Ø d4 type 100 42 03 17 2.5 type 100 250 350 560 580 600°C d4 E A B wt. [kg] load group 10.5 32 54 26 0.16 C-D E A B permissible load [kN] 450 500 510 530 d2 B 350 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M10 36 30 0.4 C-2 600°C d1 E B wt. [kg] load group 1.8 12 12 12 120 165 165 30 30 40 0.6 0.8 1.1 C-2 C-2 C-2 600°C E 42 03 19 5.3 4.0 2.9 Heat-resistant materials, see pp. 0.9 and 4.4 permissible load [kN] 450 500 510 530 type 100 250 350 43 03 19 43 03 39 43 03 49 6.1 4.7 6.5 3.4 5.8 type 100 250 350 45 03 11 45 03 11 45 03 11 45 03 11 45 03 11 45 03 31 45 03 32 45 03 31 45 03 32 45 03 31 45 03 32 45 03 31 45 03 32 45 03 41 45 03 42 45 03 41 45 03 42 45 03 41 45 03 42 45 03 41 45 03 42 5.8 4.7 3.4 2.6 2.2 9.6 10 6.9 10 5.4 10 4.5 10 9.3 4.6 3.8 2.7 2.2 1.8 8.1 10 5.9 10 4.6 10 3.8 10 8.3 3.3 2.7 2.0 1.5 1.3 6.9 9.8 5.0 9.8 3.9 9.8 3.2 9.8 7.8 6.0 9.3 4.3 9.3 3.4 9.3 2.8 9.3 6.8 5.2 9.0 3.7 9.0 2.9 9.0 2.4 9.0 5.2 4.3 9.0 3.1 9.0 2.4 9.0 2.0 9.0 4.6 6.7 6.0 5.6 4.9 3.8 3.3 5.2 4.7 4.4 3.8 3.0 4.3 3.9 3.6 3.1 2.4 2.6 9.0 2.1 9.0 type 100 250 350 permissible load [kN] 450 500 510 530 49 03 11 49 03 12 49 03 25 49 03 35 49 03 45 1.1 1.6 3.3 4.6 5.4 0.8 1.2 2.8 4.1 4.6 0.6 0.9 2.4 3.5 4.4 5.2 6.7 4.3 6.7 3.6 6.7 560 2.3 5.3 580 1.2 3.4 2.5 E d1 B 250 L B E d1 permissible load [kN] 450 500 510 530 2.8 8.9 2.0 8.9 1.6 8.2 1.3 6.8 3.5 8.9 2.5 8.9 1.9 8.9 1.6 8.4 560 wt. load [kg] group 580 600°C d1 E B L 1.4 7.3 1.0 5.3 0.8 4.2 0.6 3.5 2.2 8.7 1.6 8.1 1.2 6.4 1.0 5.3 1.6 8.2 1.1 6.0 0.9 4.7 0.7 3.9 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 60 60 60 60 60 70 90 70 90 70 90 70 90 70 90 70 90 70 90 70 90 250 300 400 500 600 300 300 400 400 500 500 600 600 300 300 400 400 500 500 600 600 2.7 3.0 3.8 4.5 5.3 4.2 10.2 5.3 13.0 6.4 15.8 7.5 18.7 4.2 10.2 5.3 13.0 6.4 15.8 7.5 18.7 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 560 580 600°C E A B C H wt. [kg] 67 117 167 167 167 100 150 175 175 175 45 70 102 102 102 – – 230 230 230 50 100 150 150 150 0.7 1.5 2.3 2.4 2.8 1.2 6.1 0.8 4.5 0.6 3.5 0.5 2.9 A H B E H E C B A 4.13 A 1.9 3.0 4.0 1.8 2.8 3.7 2.8 3.7 2.7 3.4 1.9 2.3 1.8 1.3 Selection table OD 42.4 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 42.4 (ND 32), type 42, 43, 45, 49 100 42 04 17 2.5 type 100 250 350 560 580 600°C d4 E A B wt. [kg] load group 10.5 45 66 26 0.19 C-D Ø d4 B E A type permissible load [kN] 450 500 510 530 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M10 40 30 0.4 C-2 600°C d1 E B wt. [kg] load group 1.8 12 12 12 135 180 180 30 30 40 0.7 0.9 1.2 C-2 C-2 C-2 600°C 100 250 350 43 04 19 43 04 39 43 04 49 6.1 6.7 4.7 6.5 3.4 5.8 6.7 permissible load [kN] 450 500 510 530 5.2 6.7 4.3 6.7 3.6 6.7 560 2.3 5.3 580 1.2 3.4 2.5 B E type B E 42 04 19 5.3 4.0 2.9 Heat-resistant materials, see pp. 0.9 and 4.4 d2 350 d1 250 350 45 04 11 45 04 11 45 04 11 45 04 11 45 04 39 45 04 31 45 04 32 45 04 39 45 04 31 45 04 32 45 04 39 45 04 31 45 04 32 45 04 39 45 04 31 45 04 32 45 04 41 45 04 42 45 04 41 45 04 42 45 04 41 45 04 42 45 04 41 45 04 42 9.0 6.5 5.1 4.1 7.2 5.2 4.0 3.3 5.1 3.7 2.9 2.4 18 24 15 24 13 23 11 22 10 22 14 24 12 24 10 23 8.8 21 7.6 19 11 24 9.6 23 8.2 20 7.1 17 9.5 23 8.0 19 6.9 17 5.9 14 6.1 15 5.0 5.1 13 9.9 22 7.7 19 6.2 15 5.2 13 9.9 24 8.3 20 10 22 8.0 19 6.7 16 5.0 5.5 13 4.1 4.1 10 3.3 3.3 8.5 2.8 2.8 7.1 6.8 17 5.1 13 4.1 10 3.4 8.8 2.8 2.8 7.1 2.1 2.1 5.4 1.7 1.7 4.3 1.4 1.4 3.6 4.3 10 3.2 8.3 2.6 6.6 2.2 5.5 580 600°C d1 E B L 3.2 8.1 2.4 6.1 1.9 4.9 1.6 4.1 12 12 12 12 12 16 16 12 16 16 12 16 16 12 16 16 12 16 12 16 12 16 12 16 25 25 25 25 25 30 30 25 30 30 25 30 30 25 30 30 25 30 25 30 25 30 25 30 70 70 70 70 70 70 100 70 70 100 70 70 100 70 70 100 70 100 70 100 70 100 70 100 300 400 500 600 350 350 350 450 450 450 550 550 550 650 650 650 350 350 450 450 550 550 650 650 2.4 6.0 1.8 4.6 1.4 3.7 1.2 3.1 wt. load [kg] group 4.3 5.4 6.5 7.6 7.2 7.2 13.4 8.9 8.9 16.5 10.5 10.5 19.7 12.2 12.2 22.8 7.0 13.4 8.6 16.5 10.3 19.7 11.9 22.8 C-4 C-4 C-4 C-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 L d1 C H 10 24 9.1 22 10 23 9.2 22 7.7 19 8.4 21 5.0 6.3 16 5.0 5.1 13 4.3 4.3 10 9.0 22 6.8 17 5.4 13 4.5 11 560 E 250 B 100 A H B E type E permissible load [kN] 450 500 510 530 type 100 250 350 49 04 11 49 04 12 49 04 25 49 04 35 49 04 45 1.1 1.6 3.4 4.7 5.5 0.8 1.2 2.9 4.2 4.7 0.6 0.9 2.4 3.6 4.5 permissible load [kN] 450 500 510 530 2.0 3.1 4.0 1.8 2.9 3.8 2.9 3.7 2.8 3.5 560 1.9 2.4 580 600°C 1.8 1.3 E A B C H wt. [kg] 71 121 171 171 171 100 150 175 175 175 45 70 102 102 102 – – 230 230 230 50 100 150 150 150 0.7 1.6 2.4 2.4 2.9 B A A 4.14 Selection table OD 48.3 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 48.3 (ND 40), type 42, 43, 45, 49 Ø d4 type 100 42 05 17 2.5 type 100 250 350 560 580 600°C d4 E A B wt. [kg] load group 10.5 54 77 26 0.25 C-D E A B permissible load [kN] 450 500 510 530 d2 B 350 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M10 45 30 0.4 C-2 600°C d1 E B wt. [kg] load group 1.8 12 12 12 140 185 185 30 30 40 0.7 0.9 1.2 C-2 C-2 C-2 600°C E 42 05 19 5.3 4.0 2.9 Heat-resistant materials, see pp. 0.9 and 4.4 type 100 250 350 permissible load [kN] 450 500 510 530 43 05 19 43 05 39 43 05 49 6.1 6.7 4.7 6.5 6.7 3.4 5.6 6.7 4.8 6.7 4.3 6.7 3.6 6.7 560 1.2 3.4 2.3 5.3 580 2.5 E d1 B 250 L B E d1 100 250 350 45 05 11 45 05 11 45 05 11 45 05 11 45 05 39 45 05 31 45 05 32 45 05 39 45 05 31 45 05 32 45 05 39 45 05 31 45 05 32 45 05 39 45 05 31 45 05 32 45 05 41 45 05 42 45 05 41 45 05 42 45 05 41 45 05 42 45 05 41 45 05 42 10 7.7 5.9 4.9 8.1 5.9 4.6 3.7 5.8 4.2 3.3 2.7 22 24 18 24 16 23 13 22 12 22 16 24 14 24 12 23 10 22 9.0 22 13 24 11 24 9.6 23 8.3 21 11 24 9.3 24 8.0 20 6.9 17 7.2 19 5.0 6.0 16 10 type 49 05 11 49 05 12 49 05 25 49 05 35 49 05 45 10 11 9.1 22 7.2 19 6.0 16 9.9 22 5.0 7.5 19 5.0 6.0 16 4.9 4.9 13 9.8 22 8.0 21 6.4 17 5.3 14 5.0 6.5 17 4.9 4.9 13 3.9 3.9 10 3.2 3.2 8.7 8.0 21 6.0 16 4.8 12 4.0 10 9.6 24 10 23 8.9 23 9.4 22 7.8 20 100 250 350 permissible load [kN] 450 500 510 530 1.1 1.6 3.4 4.7 5.6 0.8 1.2 2.9 4.2 4.8 0.6 0.9 2.4 3.6 4.5 560 wt. load [kg] group 580 600°C d1 E B L 3.3 3.3 8.9 2.5 2.5 6.7 2.0 2.0 5.3 1.6 1.6 4.4 5.0 13 3.8 10 3.0 8.2 2.5 6.8 3.7 10 2.8 7.5 2.2 6.0 1.8 5.0 12 12 12 12 12 16 16 12 16 16 12 16 16 12 16 16 12 16 12 16 12 16 12 16 25 25 25 25 25 30 30 25 30 30 25 30 30 25 30 30 25 30 25 30 25 30 25 30 80 80 80 80 80 80 120 80 80 120 80 80 120 80 80 120 80 120 80 120 80 120 80 120 300 400 500 600 350 350 350 450 450 450 550 550 550 650 650 650 350 350 450 450 550 550 650 650 4.9 6.2 7.4 8.7 8.3 8.3 16.1 10.1 10.1 19.9 12.0 12.0 23.6 13.9 13.9 27.4 8.0 16.1 9.9 19.9 11.7 23.6 13.6 27.4 C-4 C-4 C-4 C-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 560 580 600°C E A B C H wt. [kg] 74 124 174 174 174 100 150 175 175 175 50 75 102 102 102 – – 230 230 230 50 100 150 150 150 0.8 1.7 2.4 2.5 2.9 2.8 7.5 2.1 5.6 1.7 4.5 1.4 3.7 A H B type E H E C permissible load [kN] 450 500 510 530 B A 4.15 A 2.0 3.1 4.0 1.8 2.9 3.8 2.9 3.7 2.8 3.5 1.9 2.4 1.8 1.3 Selection table OD 60.3 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 60.3 (ND 50), type 42, 43, 45, 49 100 42 06 17 2.5 type 100 250 350 560 580 600°C d4 E A B wt. [kg] load group 10.5 75 94 26 0.27 C-D Ø d4 B E A type permissible load [kN] 450 500 510 530 350 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M12 55 40 0.8 C-2 600°C d1 E B wt. [kg] load group 2.5 12 12 12 155 200 200 40 50 50 1.2 1.6 2.1 C-4 C-4 C-4 600°C B E 42 06 19 6.7 5.5 4.0 Heat-resistant materials, see pp. 0.9 and 4.4 d2 250 100 250 350 43 06 19 43 06 39 43 06 49 7.5 9.2 5.7 8.6 4.1 8.2 permissible load [kN] 450 500 510 530 7.8 6.3 5.2 6.0 560 3.4 6.0 580 1.8 4.7 3.4 9.0 24 6.5 17 5.1 13 4.1 11 6.7 18 4.8 13 3.8 10 3.1 8.5 4.8 13 3.4 9.4 2.7 7.4 2.2 6.1 24 24 20 24 17 23 15 22 13 22 11 22 18 24 16 24 13 23 11 22 10 22 15 24 13 24 11 23 9.6 20 8.4 18 12 24 11 22 9.4 19 8.1 17 7.1 15 8.6 18 5.0 7.0 15 5.0 5.9 12 9.8 22 9.2 19 7.5 16 6.3 13 24 11 23 10 23 10 21 10 22 9.2 19 9.9 22 8.5 18 7.1 15 5.0 7.4 15 5.0 5.6 12 4.5 4.5 9.8 3.8 3.8 8.2 9.1 19 7.0 14 5.6 12 4.7 10 560 3.7 3.7 8.0 2.9 2.9 6.2 2.3 2.3 5.0 1.9 1.9 4.2 5.7 12 4.4 9.4 3.5 7.6 3.0 6.4 580 600°C d1 E B L 4.2 9.0 3.2 7.0 2.6 5.6 2.2 4.7 12 16 12 16 12 16 12 16 12 16 16 12 16 16 12 16 16 12 16 16 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 25 30 30 25 30 30 25 30 30 25 30 30 25 30 25 30 25 30 25 30 70 80 70 80 70 80 70 80 100 100 120 100 100 120 100 100 120 100 100 120 100 120 100 120 100 120 100 120 300 300 400 400 500 500 600 600 400 400 400 500 500 500 600 600 600 700 700 700 400 400 500 500 600 600 700 700 3.2 6.7 2.4 5.2 2.0 4.2 1.6 3.5 wt. load [kg] group 4.4 7.4 5.5 9.3 6.6 11.2 7.7 13.1 11.6 11.6 18.1 13.9 13.9 21.9 16.3 16.3 25.7 18.6 18.6 29.4 11.2 18.1 13.6 21.9 15.9 25.7 18.3 29.4 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 L d1 E 45 06 11 45 06 12 45 06 11 45 06 12 45 06 11 45 06 12 45 06 11 45 06 12 45 06 39 45 06 31 45 06 32 45 06 39 45 06 31 45 06 32 45 06 39 45 06 31 45 06 32 45 06 39 45 06 31 45 06 32 45 06 41 45 06 42 45 06 41 45 06 42 45 06 41 45 06 42 45 06 41 45 06 42 permissible load [kN] 450 500 510 530 B 350 E 250 C E 100 H type d1 B A H B E type type 100 250 350 49 06 11 49 06 12 49 06 25 49 06 35 49 06 45 1.2 1.7 4.0 4.7 7.0 0.9 1.3 3.4 4.2 6.0 0.7 0.9 2.8 3.6 5.7 permissible load [kN] 450 500 510 530 2.3 3.1 5.1 2.1 2.9 4.8 2.9 4.7 2.8 4.4 560 1.9 3.0 580 600°C 2.3 1.6 E A B C H wt. [kg] 80 130 180 180 180 150 200 220 220 220 50 75 110 110 110 – – 285 285 290 50 100 150 150 150 1.3 2.4 3.5 3.6 4.2 B A A 4.16 Selection table OD 73 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 73 (ND 65), type 42, 43, 45, 46, 48, 49 Ø d4 type B 100 250 350 permissible load [kN] 450 500 510 530 560 580 600°C E A B wt. [kg] load group 13 95 120 32 0.52 C-2 wt. E A 42 07 17 5.0 d4 d2 B type 250 350 permissible load [kN] 450 500 510 530 560 580 d2 E B [kg] load group M12 60 40 0.8 C-2 wt. 600°C d1 E B [kg] load group 2.5 12 12 12 165 215 215 40 50 50 1.2 1.8 2.3 C-4 C-4 C-4 wt. 600°C E 42 07 19 6.7 5.5 4.0 Heat-resistant materials, see pp. 0.9 and 4.4 E d1 B 100 L B E d1 type 46 L EK d3 type 100 250 350 43 07 19 43 07 39 43 07 49 7.5 9.2 5.7 8.6 4.1 8.2 type 100 250 17 27 13 23 14 22 10 16 11 17 8.3 12 5.0 6.6 10 45 07 19 45 07 11 45 07 12 45 07 19 45 07 11 45 07 12 45 07 19 45 07 11 45 07 12 45 07 19 45 07 11 45 07 12 9.0 13 350 permissible load [kN] 450 500 510 530 7.8 6.3 6.1 5.2 6.0 560 3.4 6.0 permissible load [kN] 450 500 510 530 580 1.8 4.7 560 3.4 580 600°C 5.0 9.2 16 5.0 7.5 11 5.0 6.0 9.1 4.7 4.7 7.3 d1 E B L [kg] load group 12 16 16 12 16 16 12 16 16 12 16 16 25 30 30 25 30 30 25 30 30 25 30 30 70 70 100 70 70 100 70 70 100 70 70 100 300 300 300 400 400 400 500 500 500 600 600 600 6.6 6.6 9.3 8.2 8.2 11.7 9.9 9.9 14.0 11.5 11.5 16.4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 type 48 L ER d3 36 type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 4. 07 31 19 4. 07 32 22 4. 07 33 46 4. 07 41 4. 07 42 4. 07 43 18 21 45 18 21 44 16 20 41 11 15 28 10 8.0 5.0 13 10 6.6 25 20 12 7.3 5.3 3.9 11 8.1 5.9 25 24 18 13 10 21 21 25 21 21 25 350 350 350 350 350 350 750 750 750 750 750 750 15 25 30 15 25 30 8.0 8.0 12 7.0 9.0 12 15 70 17 75 27 100 15 70 19 85 27 115 7.0 7.0 11 6.0 7.0 9.0 14 16 23 14 17 24 C-4 C-4 3-5 C-4 C-4 3-5 A type H B E H E C B A 4.17 A 100 250 350 49 07 11 1.2 49 07 12 1.7 49 07 25 4.0 49 07 35 7.0 49 07 45 10.1 0.9 1.3 3.4 6.3 8.6 0.7 0.9 2.8 5.5 8.2 permissible load [kN] 450 500 510 530 2.3 4.6 7.4 2.1 4.3 6.8 4.3 6.8 4.2 5.8 wt. 560 2.6 3.8 580 600°C 2.8 2.0 E A B C H [kg] 87 137 187 187 187 150 200 220 220 220 55 80 110 110 110 – – 285 285 290 50 100 150 150 150 1.5 2.6 3.7 3.8 4.3 Selection table OD 76.1 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 76.1 (ND 65), type 42, 43, 45, 46, 48, 49 100 42 08 17 5.0 type 100 250 350 wt. 560 580 600°C d4 E A B [kg] load group 13 95 120 32 0.54 C-2 wt. Ø d4 B E A type permissible load [kN] 450 500 510 530 560 580 d2 E B [kg] load group M12 60 40 0.9 C-2 wt. 600°C d1 E B [kg] load group 2.5 12 12 12 165 215 215 40 50 50 1.2 1.8 2.3 C-4 C-4 C-4 wt. 600°C 350 43 08 19 43 08 39 43 08 49 7.5 9.2 5.7 8.6 4.1 8.2 type 100 45 08 19 45 08 11 45 08 12 45 08 19 45 08 11 45 08 12 45 08 19 45 08 11 45 08 12 45 08 19 45 08 11 45 08 12 250 17 27 13 23 14 22 10 16 11 17 8.3 12 5.0 6.6 10 9.0 13 350 permissible load [kN] 450 500 510 530 7.7 6.3 6.3 6.1 5.2 6.0 560 3.4 6.0 permissible load [kN] 450 500 510 530 580 1.8 4.7 560 3.4 580 600°C 5.0 9.2 16 5.0 7.5 11 5.0 6.0 9.1 4.7 4.7 7.3 d1 E B L [kg] load group 12 16 16 12 16 16 12 16 16 12 16 16 25 30 30 25 30 30 25 30 30 25 30 30 70 70 100 70 70 100 70 70 100 70 70 100 300 300 300 400 400 400 500 500 500 600 600 600 6.6 6.6 9.4 8.3 8.3 11.7 9.9 9.9 14.1 11.6 11.6 16.4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 B L d1 E 250 B 100 type 46 L d3 EK type B E 42 08 19 6.7 5.5 4.0 Heat-resistant materials, see pp. 0.9 and 4.4 d2 permissible load [kN] 450 500 510 530 d1 350 E 250 type 48 4. 08 31 19 4. 08 32 23 4. 08 33 47 4. 08 41 4. 08 42 4. 08 43 18 22 45 18 21 44 16 20 41 11 15 28 10 8.0 5.0 13 10 6.7 25 20 12 7.3 5.3 3.9 11 8.1 5.9 25 24 18 13 10 21 21 25 21 21 25 350 350 350 350 350 350 750 750 750 750 750 750 15 15 30 15 25 30 8.0 9.0 13 7.0 9.0 12 15 70 18 75 27 100 15 70 19 85 27 115 7.0 7.0 11 6.0 7.0 9.0 14 16 23 14 17 24 d3 C-4 C-4 3-5 C-4 C-4 3-5 ER type L permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 36 type 250 350 0.9 1.3 3.4 6.3 8.8 0.7 0.9 2.8 5.4 8.4 2.3 4.6 7.6 2.1 4.3 7.0 4.3 6.9 4.2 5.9 560 2.6 3.9 580 600°C 2.8 2.1 E A B C H wt. [kg] 88 138 188 188 188 150 200 220 220 220 55 80 110 110 110 – – 285 285 290 50 100 150 150 150 1.5 2.6 3.7 3.8 4.3 B A E 100 49 08 11 1.2 49 08 12 1.7 49 08 25 4.0 49 08 35 7.0 49 08 45 10.3 permissible load [kN] 450 500 510 530 H H E C B A A 4.18 Selection table OD 88.9 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 88.9 (ND 80), type 42, 43, 45, 46, 48, 49 Ø d4 type 100 42 09 17 5.0 type 100 250 350 560 580 600°C d4 E A B wt. [kg] load group 13 100 121 32 0.60 C-2 E A B permissible load [kN] 450 500 510 530 d2 B 250 350 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M12 70 40 1.0 C-2 600°C d1 E B wt. [kg] load group 2.5 12 16 12 16 12 170 170 235 235 235 40 40 50 50 50 1.4 1.4 1.9 1.9 2.5 C-D 1-4 C-D 1-4 C-4 600°C E 42 09 19 6.3 4.5 3.5 Heat-resistant materials, see pp. 0.9 and 4.4 E d1 B L B E d1 type 46 L EK d3 type 100 250 350 43 09 18 43 09 19 43 09 38 43 09 39 43 09 49 2.5 7.4 2.5 5.7 11 9.9 2.5 4.1 2.5 8.5 type 100 250 17 27 13 23 12 19 8.9 14 5.0 6.6 10 5.0 5.2 7.9 45 09 19 45 09 11 45 09 12 45 09 19 45 09 11 45 09 12 45 09 19 45 09 11 45 09 12 45 09 19 45 09 11 45 09 12 9.0 13 7.1 10 350 permissible load [kN] 450 500 510 530 2.5 7.3 2.5 6.3 6.1 2.5 5.2 6.0 560 2.5 3.4 6.0 permissible load [kN] 450 500 510 530 580 1.7 1.7 4.7 560 3.4 580 600°C 5.0 9.5 16 5.0 6.4 10 3.7 4.7 7.3 3.7 3.7 5.6 d1 E B L 12 16 16 12 16 16 12 16 16 12 16 16 25 30 30 25 30 30 25 30 30 25 30 30 70 70 100 70 70 100 70 70 100 70 70 100 300 300 300 450 450 450 600 600 600 750 750 750 wt. load [kg] group 6.7 6.7 9.5 9.2 9.2 13.0 11.6 11.6 16.5 14.1 14.1 20.1 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 C-D 1-4 1-4 type 48 L ER d3 36 type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 4. 09 31 17 4. 09 32 22 4. 09 33 45 4. 09 41 4. 09 42 4. 09 43 16 21 44 16 20 42 15 20 40 11 15 28 27 10 7.9 5.0 13 10 6.7 25 20 12 7.3 5.3 3.9 10 8.1 5.9 27 26 19 14 10 21 21 25 21 21 25 350 350 350 350 350 350 850 850 850 850 850 850 15 25 35 15 25 35 8.0 8.0 12 8.0 9.0 13 19 75 24 85 35 100 18 75 24 100 36 105 7.0 7.0 10 7.0 8.0 9.0 16 19 27 17 21 29 C-4 C-4 3-5 C-4 C-4 3-5 A H B E H E C B A 4.19 A type 100 250 350 49 09 11 49 09 12 49 09 25 49 09 35 49 09 45 1.8 2.5 4.0 7.0 10.3 1.4 1.9 3.4 6.3 8.9 1.0 1.3 2.8 5.4 8.4 permissible load [kN] 450 500 510 530 2.3 4.6 7.6 2.1 4.3 7.0 4.3 6.9 4.2 6.5 560 2.6 4.5 580 600°C 3.3 2.4 E A B C H wt. [kg] 94 144 244 244 244 150 200 270 270 270 60 85 146 146 146 – – 340 340 340 50 100 200 200 200 2.3 3.8 5.4 5.8 6.7 Selection table OD 108 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 108 (ND 100), type 42, 43, 45, 46, 48, 49 560 580 d2 E B wt. [kg] load group M16 90 50 2.0 1-4 600°C d1 E B wt. [kg] load group 2.5 4.3 12 16 12 12 16 12 16 200 200 240 270 270 270 270 50 50 40 50 50 70 70 2.5 2.5 1.3 3.0 3.0 4.1 4.1 C-D 1-4 C-4 C-D 1-4 C-D 1-4 600°C 100 250 350 43 10 18 43 10 19 43 10 29 43 10 38 43 10 39 43 10 48 43 10 49 2.5 10 2.5 8.3 2.5 6.0 3.3 type 45 10 19 45 10 11 45 10 19 45 10 11 45 10 19 45 10 11 45 10 19 45 10 11 15 14 100 250 17 13 12 9.3 9.4 7.0 5.0 5.6 7.5 permissible load [kN] 450 500 510 530 11 2.8 2.5 10 2.0 2.5 8.6 2.5 7.1 14 13 13 13 350 560 2.5 4.6 2.5 12 permissible load [kN] 450 500 510 530 580 2.4 2.4 2.5 7.8 560 2.5 5.7 580 600°C 5.0 9.7 5.0 6.7 5.0 5.0 4.0 4.0 d1 E B L 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 80 80 80 80 80 80 80 80 350 350 500 500 650 650 800 800 B L wt. load [kg] group 8.7 8.7 11.6 11.6 14.4 14.4 17.2 17.2 d1 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 B type E 42 10 19 10 7.8 6.0 Heat-resistant materials, see pp. 0.9 and 4.4 B E 350 d2 250 d1 100 E type permissible load [kN] 450 500 510 530 type 46 L EK d3 4. 10 12 4. 10 31 4. 10 32 4. 10 33 4. 10 41 4. 10 42 4. 10 43 permissible load [kN] 100 250 350 450 500 510 530 560 580 600°C d3 19 22 39 69 14 22 37 66 10 21 37 64 20 34 60 16 23 40 15 21 37 11 6.6 16 10 29 18 10 8.1 5.9 14 10 7.9 27 26 20 15 25 21 25 34 21 25 34 L min max type 46 type 48 load EK [kg min] [kg max] ER [kg min] [kg max] group 350 350 350 350 350 350 350 5 15 25 35 15 25 35 800 950 950 950 950 950 950 9.0 10 15 19 10 14 18 18 26 37 51 28 36 52 70 85 85 120 100 110 130 7.0 8.0 10 16 8.0 10 15 16 23 31 44 26 31 44 type 48 3-5 C-4 3-5 3-6 C-4 3-5 3-6 L d3 ER type 51 type 250 350 1.8 2.4 4.2 6.8 8.9 1.3 1.8 3.5 5.8 8.4 2.8 4.9 7.6 2.6 4.7 7.0 4.6 6.9 4.5 6.5 560 2.6 4.5 580 600°C 3.3 2.4 E A B C H wt. [kg] 154 204 254 254 254 150 200 265 265 270 95 125 152 152 152 – – 345 345 350 100 150 200 200 200 4.0 6.3 7.9 8.1 9.3 B A E 100 49 10 11 2.3 49 10 12 3.2 49 10 25 4.9 49 10 35 7.6 49 10 45 10.3 permissible load [kN] 450 500 510 530 H H E C B A A 4.20 Selection table OD 114.3 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 114.3 (ND 100), type 42, 43, 45, 46, 48, 49 type d2 B 250 350 560 d2 E B wt. [kg] load group M16 90 50 2.1 1-4 600°C d1 E B wt. [kg] load group 2.5 4.3 12 16 12 12 16 12 16 200 200 240 270 270 270 270 50 50 40 50 50 70 70 2.6 2.6 1.5 3.0 3.0 4.2 4.2 C-D 1-4 C-4 C-D 1-4 C-D 1-4 580 600°C E 42 11 19 10 7.8 6.0 Heat-resistant materials, see pp. 0.9 and 4.4 E d1 B 100 permissible load [kN] 450 500 510 530 type 100 250 350 43 11 18 43 11 19 43 11 29 43 11 38 43 11 39 43 11 48 43 11 49 2.5 10 2.5 8.3 2.5 6.0 3.3 type 100 250 17 13 12 9.3 9.4 7.0 5.0 5.6 15 14 11 2.7 2.5 9.6 2.0 2.5 8.6 2.5 7.1 14 13 13 13 L B E d1 type 46 45 11 19 45 11 11 45 11 19 45 11 11 45 11 19 45 11 11 45 11 19 45 11 11 7.5 permissible load [kN] 450 500 510 530 350 560 2.5 4.6 2.5 12 permissible load [kN] 450 500 510 530 580 2.4 2.4 2.5 7.8 560 2.5 5.7 580 600°C 5.0 9.7 5.0 6.7 5.0 5.0 4.0 4.0 d1 E B L 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 80 80 80 80 80 80 80 80 350 350 500 500 650 650 800 800 wt. load [kg] group 8.8 8.8 11.6 11.6 14.4 14.4 17.3 17.3 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 L EK d3 type 48 type L ER d3 51 4. 11 12 4. 11 31 4. 11 32 4. 11 33 4. 11 41 4. 11 42 4. 11 43 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 19 22 37 67 14 22 36 64 10 21 35 63 20 33 59 16 23 40 15 21 37 11 6.6 16 10 29 18 10 8.1 5.9 14 10 7.9 27 26 20 15 25 21 25 34 21 25 34 350 350 350 350 350 350 350 800 950 950 950 950 950 950 5 15 25 35 15 25 35 9.0 10 16 20 10 14 18 18 28 37 51 29 36 53 70 85 85 120 100 110 130 7.0 8.0 10 16 8.0 10 15 16 23 31 44 26 31 44 3-5 C-4 3-5 3-6 C-4 3-5 3-6 A type H B E H E C B A 4.21 A 100 250 350 49 11 11 2.3 49 11 12 3.2 49 11 25 5.0 49 11 35 7.6 49 11 45 10.3 1.8 2.4 4.2 6.8 8.9 1.3 1.8 3.5 5.9 8.4 permissible load [kN] 450 500 510 530 2.9 5.0 7.6 2.7 4.7 7.0 4.7 6.9 4.5 6.5 560 2.7 4.5 580 600°C 3.3 2.4 E A B C H wt. [kg] 157 207 257 257 257 150 200 265 265 265 95 125 152 152 152 – – 345 345 350 100 150 200 200 200 4.1 6.4 7.9 8.3 9.4 Selection table OD 133 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 133 (ND 125), type 42, 43, 45, 46, 48, 49 560 d2 E B wt. [kg] load group M16 100 50 2.2 1-4 600°C d1 E B wt. [kg] load group 2.5 3.8 12 16 12 16 12 16 12 16 220 220 270 270 290 290 290 290 50 50 50 50 60 60 70 70 2.8 2.8 2.3 2.3 3.9 3.9 5.6 5.6 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 580 600°C 100 250 350 43 13 18 43 13 19 43 13 28 43 13 29 43 13 38 43 13 39 43 13 48 43 13 49 2.5 10 2.5 8.3 2.5 6.0 2.5 5.1 2.5 4.3 13 12 14 14 type 100 45 13 19 45 13 11 45 13 19 45 13 11 45 13 19 45 13 11 45 13 19 45 13 11 250 18 14 13 9.7 9.9 7.4 5.0 5.9 8.0 350 10 2.5 3.1 2.5 8.8 2.5 7.3 2.5 4.8 13 13 13 10 permissible load [kN] 450 500 510 530 560 580 2.5 2.5 2.5 6.9 560 2.5 5.1 580 600°C 5.0 10 5.0 6.9 5.0 5.3 4.2 4.2 d1 E B L 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 90 90 90 90 90 90 90 90 400 400 550 550 700 700 850 850 B wt. load [kg] group 11.1 11.1 14.3 14.3 17.5 17.5 20.6 20.6 L d1 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 B permissible load [kN] 450 500 510 530 type 16 E 42 13 19 10 7.8 5.5 Heat-resistant materials, see pp. 0.9 and 4.4 B E 350 d2 250 d1 100 E type permissible load [kN] 450 500 510 530 type 46 L d3 23 24 40 72 19 23 38 70 13 23 38 67 22 35 62 20 25 45 17 22 40 33 13 7.1 17 11 31 18 12 9.2 7.0 25 18 13 10 33 31 23 17 25 21 25 34 21 25 34 370 400 400 400 400 400 400 850 1000 1000 1000 1000 1000 1000 10 15 30 40 15 30 40 12 13 17 26 13 18 26 23 34 43 59 34 45 66 70 95 100 130 105 115 145 8.0 9.0 13 19 11 13 20 20 26 36 50 31 38 53 EK 4. 13 12 4. 13 31 4. 13 32 4. 13 33 4. 13 41 4. 13 42 4. 13 43 3-5 C-4 3-5 4-6 C-4 3-5 4-6 type 48 L d3 ER type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 51 49 13 11 2.5 49 13 12 3.8 49 13 25 8.3 49 13 35 12.1 49 13 45 2.0 3.0 7.0 10.9 1.4 2.0 5.8 9.3 permissible load [kN] 450 500 510 530 4.8 8.0 4.4 7.5 7.4 7.0 6.5 560 3.7 4.5 580 600°C 3.3 2.4 E A B C H wt. [kg] 167 217 267 267 267 150 200 270 270 275 105 130 160 160 160 – – 350 350 350 100 150 200 200 200 5.3 8.3 9.6 9.8 9.7 C B A E 350 H 250 E 100 H type B A A 4.22 Selection table OD 139.7 Pipe clamps, clamp bases, OD 139.7 (ND 125), type 42, 43, 45, 46, 48, 49 type d2 B 250 350 560 580 d2 E B wt. [kg] load group M16 105 50 2.4 1-4 600°C d1 E B wt. [kg] load group 2.5 3.8 12 16 12 16 12 16 12 16 225 225 275 275 295 295 295 295 50 50 50 50 60 60 70 70 2.9 2.9 2.5 2.5 4.1 4.1 5.7 5.7 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 600°C E 42 14 19 9.6 7.4 5.3 Heat-resistant materials, see pp. 0.9 and 4.4 E d1 B 100 permissible load [kN] 450 500 510 530 L B E d1 type 46 permissible load [kN] 450 500 510 530 type 100 250 350 43 14 18 43 14 19 43 14 28 43 14 29 43 14 38 43 14 39 43 14 48 43 14 49 2.5 10 2.5 8.3 2.5 5.9 2.5 5.1 2.5 4.1 13 11 14 14 type 100 250 18 14 13 9.7 9.9 7.4 5.0 5.9 45 14 19 45 14 11 45 14 19 45 14 11 45 14 19 45 14 11 45 14 19 45 14 11 16 8.0 350 10 2.5 3.1 2.5 8.8 2.5 7.3 13 13 13 560 2.5 4.8 2.5 10 permissible load [kN] 450 500 510 530 580 2.4 2.4 2.5 6.9 560 2.5 5.1 580 600°C 5.0 10 5.0 6.9 5.0 5.3 4.2 4.2 d1 E B L 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 90 90 90 90 90 90 90 90 400 400 550 550 700 700 850 850 wt. load [kg] group 11.2 11.2 14.3 14.3 17.5 17.5 20.7 20.7 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 L EK d3 type 48 L 51 type A H E H E C B B A 4.23 4. 14 12 4. 14 31 4. 14 32 4. 14 33 4. 14 41 4. 14 42 4. 14 43 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 22 24 41 70 18 23 39 68 12 23 39 67 22 36 62 20 26 45 17 23 40 33 13 7.1 17 11 30 18 12 9.3 6.9 25 18 13 10 33 31 23 17 25 21 25 34 21 25 34 400 400 400 400 400 400 400 850 1000 1000 1000 1000 1000 1000 10 15 30 40 15 30 40 11 13 20 26 14 19 25 24 34 44 59 35 46 66 70 95 100 130 105 115 145 8.0 10 13 20 11 13 20 20 27 36 50 31 38 53 3-5 C-4 3-5 4-6 C-4 3-5 4-6 ER d3 type A 100 250 350 49 14 11 2.5 49 14 12 3.8 49 14 25 8.3 49 14 35 12.3 49 14 45 2.0 3.0 7.0 11.0 1.4 2.0 5.9 9.3 permissible load [kN] 450 500 510 530 4.8 8.0 4.5 7.6 7.5 7.1 6.5 560 3.8 4.5 580 600°C 3.4 2.5 E A B C H wt. [kg] 170 220 270 270 270 150 200 270 270 275 105 130 160 160 160 – – 350 350 350 100 150 200 200 200 5.5 8.5 9.7 10.1 9.9 Selection table OD 159 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 159 (ND 150), type 42, 43, 46, 48, 49 350 560 580 d2 E B wt. [kg] load group M16 115 50 2.5 1-4 600°C d1 E B wt. [kg] load group 2.5 5.1 12 16 12 16 12 16 12 16 245 245 300 300 315 315 315 315 50 50 50 50 80 80 80 80 3.1 3.1 3.4 3.4 6.9 6.9 8.4 8.4 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 600°C E 42 16 19 8.6 6.6 4.7 Heat-resistant materials, see pp. 0.9 and 4.4 permissible load [kN] 450 500 510 530 type 100 250 350 43 16 18 43 16 19 43 16 28 43 16 29 43 16 38 43 16 39 43 16 48 43 16 49 2.5 9.7 2.5 7.5 11 9.5 2.5 5.4 2.5 7.9 2.5 6.4 15 14 14 13 B d2 250 2.5 4.9 2.5 13 2.5 13 2.5 8.5 12 12 560 580 2.5 4.3 2.5 9.3 2.5 6.9 B d1 100 E type permissible load [kN] 450 500 510 530 type 46 L 18 29 49 84 15 24 24 47 80 11 17 23 47 79 22 44 71 19 30 53 17 28 47 36 13 7.0 21 13 36 21 12 9.3 7.0 19 14 10 36 35 26 20 21 25 21 25 34 21 25 34 400 400 450 450 450 450 450 450 900 900 1050 1050 1050 1050 1050 1050 15 15 25 40 50 25 40 50 11 13 16 23 32 17 21 33 23 32 36 52 75 38 51 79 90 85 100 120 150 110 130 165 9.0 10 11 17 25 13 17 26 21 25 31 44 63 35 45 67 C-4 3-5 C-4 3-5 4-6 C-4 3-5 4-6 EK 4. 16 11 4. 16 12 4. 16 31 4. 16 32 4. 16 33 4. 16 41 4. 16 42 4. 16 43 d3 type 48 L d3 ER type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 63 49 16 11 49 16 14 49 16 25 49 16 35 49 16 45 2.5 4.4 9.5 17 2.0 3.8 8.1 15 1.4 3.6 6.7 13 permissible load [kN] 450 500 510 530 5.5 11 5.0 10 10 9.9 9.5 560 5.5 6.5 580 600°C 4.9 3.6 E A B C H wt. [kg] 180 230 280 280 280 200 240 315 320 320 115 140 171 171 171 – 340 395 400 400 100 150 200 200 200 6.7 9.2 11.0 12.7 12.4 C B A E 350 H 250 E 100 H type B A A 4.24 Selection table OD 168.3 Pipe clamps, clamp bases, OD 168.3 (ND 150), type 42, 43, 46, 48, 49 type d2 B 250 350 560 580 d2 E B wt. [kg] load group M16 120 50 2.6 1-4 600°C d1 E B wt. [kg] load group 2.5 5.1 12 16 12 16 12 16 12 16 250 250 300 300 320 320 320 320 50 50 50 50 80 80 80 80 3.2 3.2 3.6 3.6 7.3 7.3 8.5 8.5 C-D 1-4 C-D 1-4 C-D 1-4 C-D 1-4 600°C E 42 17 19 8.2 6.3 4.5 Heat-resistant materials, see pp. 0.9 and 4.4 E d1 B 100 permissible load [kN] 450 500 510 530 permissible load [kN] 450 500 510 530 type 100 250 350 43 17 18 43 17 19 43 17 28 43 17 29 43 17 38 43 17 39 43 17 48 43 17 49 2.5 9.3 2.5 7.1 11 9.5 2.5 5.1 2.5 7.9 2.5 6.4 15 14 14 13 2.5 4.9 2.5 13 2.5 13 2.5 8.5 12 12 560 580 2.5 4.3 2.5 9.3 2.5 6.9 type 46 L d3 EK type type 48 L 63 A H E H E C B B A 4.25 18 29 49 84 15 24 24 47 80 11 17 23 47 79 22 43 72 19 31 53 17 28 47 13 21 36 36 36 7 13 21 12 9.3 6.9 19 14 10 35 26 20 21 25 21 25 34 21 25 34 410 410 450 450 450 450 450 450 900 900 1050 1050 1050 1050 1050 1050 15 15 25 40 50 25 40 50 12 17 16 23 33 17 23 34 23 33 38 53 74 38 53 80 90 85 100 120 150 110 130 165 9.0 10 11 17 26 13 18 26 22 25 31 44 64 35 45 67 C-4 3-5 C-4 3-5 4-6 C-4 3-5 4-6 ER d3 4. 17 11 4. 17 12 4. 17 31 4. 17 32 4. 17 33 4. 17 41 4. 17 42 4. 17 43 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group A type 100 250 350 49 17 11 49 17 14 49 17 25 49 17 35 49 17 45 2.5 4.7 9.6 17 2.0 4.1 8.2 15 1.4 3.9 6.8 13 permissible load [kN] 450 500 510 530 5.6 11 5.2 10 10 10 9.6 560 5.6 6.6 580 600°C 4.9 3.6 E A B C H wt. [kg] 184 234 284 284 284 200 240 315 320 320 120 152 171 171 171 – 340 395 400 400 100 150 200 200 200 6.9 9.6 11.1 12.7 12.5 Selection table OD 193.7 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 193.7 (ND 175), type 42, 43, 46, 48, 49 350 560 580 d2 E B wt. [kg] load group M16 135 50 2.9 1-4 600°C d1 E B wt. [kg] load group 8.6 8.6 12 16 12 16 16 20 16 20 270 270 335 335 355 355 355 355 50 50 50 50 70 70 100 100 4.7 4.7 4.2 4.2 10.8 10.8 15.4 15.4 C-D 1-5 C-D 1-5 1-3 3-6 1-3 3-6 600°C type 100 250 350 43 19 18 43 19 19 43 19 28 43 19 29 43 19 38 43 19 39 43 19 48 43 19 49 2.5 12 2.5 10 2.5 7.2 2.5 6.8 10 20 23 10 21 E 42 19 19 7.1 5.5 3.9 Heat-resistant materials, see pp. 0.9 and 4.4 permissible load [kN] 450 500 510 530 2.5 5.5 9.6 19 B d2 250 2.5 4.2 9.4 19 9.3 19 11.3 19 9.2 14 11.3 19 560 580 7.5 7.5 11.3 15 11 11 B d1 100 E type permissible load [kN] 450 500 510 530 type 46 46 91 43 83 14 22 25 40 42 81 23 37 40 78 16 26 15 28 39 70 15 25 35 64 60 type 100 250 350 49 19 13 49 19 14 49 19 25 49 19 35 49 19 45 4.6 7.3 12 24 4.2 6.2 11 21 4.0 5.9 9.3 18 11 6.0 19 10 26 13 48 25 10 8.0 5.9 17 13 10 24 18 13 58 46 34 24 permissible load [kN] 450 500 510 530 7.6 16 7.0 15 14 14 13 21 25 21 25 21 25 25 41 21 25 25 41 450 460 460 460 550 550 550 550 550 550 550 550 950 950 1000 1000 1150 1150 1150 1150 1150 1150 1150 1150 15 20 15 30 25 30 40 50 25 30 40 50 15 18 17 24 19 27 34 48 20 28 36 53 29 41 39 51 41 54 64 98 42 58 77 108 80 90 100 110 110 110 130 160 115 130 140 160 10 13 12 16 15 19 24 37 17 21 26 39 26 33 32 42 32 42 52 79 37 50 61 89 C-4 3-5 C-4 3-5 C-4 3-5 3-5 4-7 C-4 3-5 3-5 4-7 d3 EK 42 19 31 25 41 type 48 L d3 ER 24 38 63 C 560 9.0 9.4 580 600°C 7.1 5.2 E A B C H wt. [kg] 197 247 297 347 347 240 240 320 315 315 130 152 181 203 203 345 355 400 415 415 100 150 200 250 250 8.7 11.6 13.3 18.7 18.7 E 4. 19 11 4. 19 12 4. 19 21 4. 19 22 4. 19 31 4. 19 32 4. 19 33 4. 19 34 4. 19 41 4. 19 42 4. 19 43 4. 19 44 L H type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group A B A 4.26 Selection table OD 219.1 Pipe clamps, clamp bases, OD 219.1 (ND 200), type 42, 43, 44, 46, 48, 49 type d2 B E E d3 E B 350 100 250 350 43 22 18 43 22 19 43 22 28 43 22 29 2.5 11 2.5 9.0 12 11 2.5 6.4 2.5 9.4 2.5 7.7 type 100 250 350 permissible load [kN] 450 500 510 530 44 22 12 44 22 31 44 22 32 44 22 33 44 22 41 44 22 42 44 22 43 30 25 20 12 28 53 type L EK d3 type 48 L ER d3 4. 22 11 4. 22 12 4. 22 21 4. 22 22 4. 22 31 4. 22 32 4. 22 33 4. 22 34 4. 22 41 4. 22 42 4. 22 43 4. 22 44 34 67 79 30 59 69 66 E H A A 4.27 580 d2 E B wt. [kg] load group M16 145 50 3.1 1-4 d1 E B wt. [kg] load group 12 16 12 16 295 295 365 365 50 50 50 50 5.0 5.0 5.6 5.6 C-D 1-5 C-D 1-5 600°C d3 E B wt. [kg] load group 5.1 11 18 34 21 34 46 21 34 46 275 375 375 375 375 375 375 85 94 96 122 103 110 132 9.0 9.0 13 22 10 15 24 3-6 C-4 4-6 5-8 C-4 4-6 5-8 600°C 560 580 600°C 2.5 5.5 10 26 45 9.4 24 41 59 56 9.3 23 40 55 560 8.9 20 39 580 6.1 11 20 8.9 19 33 50 6.9 14 24 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 24 43 50 20 33 33 48 14 24 33 48 30 44 36 61 59 57 55 113 108 105 101 21 30 15 35 51 88 15 32 45 79 61 C B 560 permissible load [kN] 450 500 510 530 type type 46 79 250 42 22 19 6.7 5.2 3.7 Heat-resistant materials, see pp. 0.9 and 4.4 d1 B 100 permissible load [kN] 450 500 510 530 type 100 250 350 49 22 13 49 22 14 49 22 25 49 22 35 49 22 45 7.1 10 12 27 6.5 9.2 12 26 6.2 8.6 10 22 11 6.1 24 13 34 18 60 31 10 8.0 5.9 23 17 12 36 32 24 18 60 55 42 31 permissible load [kN] 450 500 510 530 8.9 19 8.2 18 17 17 15 21 25 25 34 21 25 41 46 21 25 41 46 560 9.6 10 480 480 480 480 550 550 550 550 550 550 550 550 1100 1100 1200 1200 1350 1350 1350 1350 1350 1350 1350 1350 580 600°C 8.1 6.0 15 25 35 40 25 40 50 60 25 40 50 60 16 24 26 30 21 36 44 64 22 39 48 69 38 54 64 75 50 79 102 142 54 93 113 165 105 110 120 150 130 150 170 200 130 155 185 200 12 16 18 24 17 25 32 48 19 28 34 51 36 46 52 64 44 67 83 119 50 76 93 133 C-4 3-5 3-5 4-6 C-4 3-5 4-7 5-8 C-4 3-5 4-7 5-8 E A B C H wt. [kg] 210 260 360 360 360 235 250 325 315 315 130 156 210 210 210 350 365 410 415 415 100 150 250 250 250 10.1 13.6 16.5 20.2 19.8 Selection table OD 244.5 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 244.5 (ND 225), type 42, 43, 44, 46, 48, 49 560 580 d2 E B wt. [kg] load group M16 160 50 3.3 1-4 d1 E B wt. [kg] load group 12 16 12 16 310 310 390 390 50 50 50 50 6.1 6.1 5.8 5.8 C-D 1-5 C-D 1-5 600°C d3 E B wt. [kg] load group 5.0 11 18 34 46 21 34 46 21 34 46 300 330 390 390 390 390 390 390 75 81 94 96 122 103 110 132 9.0 12 9.0 14 23 11 16 25 3-6 5-8 C-4 4-6 5-8 C-4 4-6 5-8 600°C E 42 24 19 6.1 4.7 3.3 Heat-resistant materials, see pp. 0.9 and 4.4 100 250 350 43 24 18 43 24 19 43 24 28 43 24 29 2.5 12 2.5 11.4 10 2.5 8.2 2.5 8.7 2.5 7.1 type 100 250 350 permissible load [kN] 450 500 510 530 44 24 12 44 24 13 44 24 31 44 24 32 44 24 33 44 24 41 44 24 42 44 24 43 20 40 16 35 13 29 11 29 52 79 57 68 65 560 580 600°C 2.5 5.5 9.8 26 44 9.1 24 41 59 55 9.0 23 40 54 560 8.5 20 39 580 6.0 11 20 8.9 18 33 50 6.9 14 24 B B E permissible load [kN] 450 500 510 530 type 65 B d2 350 d1 250 E 100 d3 type permissible load [kN] 450 500 510 530 type 46 30 50 25 42 57 55 18 30 38 54 35 49 41 66 64 62 59 122 117 113 109 25 34 18 40 56 96 16 36 50 86 13 7.0 27 14 38 20 66 35 12 9.2 6.9 24 18 13 37 36 27 20 64 61 46 34 25 34 25 34 25 25 41 46 25 25 41 46 490 500 500 520 550 550 550 550 550 550 550 550 1100 1100 1200 1200 1350 1350 1350 1350 1350 1350 1350 1350 25 35 40 45 30 45 50 60 30 45 50 60 21 33 30 39 25 40 50 72 26 43 53 77 47 63 68 80 56 86 110 156 61 100 123 178 100 120 130 150 110 150 160 180 120 150 160 190 14 21 21 28 17 28 34 51 20 29 36 54 39 52 56 70 47 74 88 124 54 80 98 142 3-5 4-6 3-5 4-6 3-5 3-5 4-7 5-8 3-5 3-5 4-7 5-8 d3 EK 4. 24 11 4. 24 12 4. 24 21 4. 24 22 4. 24 31 4. 24 32 4. 24 33 4. 24 34 4. 24 41 4. 24 42 4. 24 43 4. 24 44 L type 48 L d3 ER type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 79 100 250 350 49 24 13 49 24 14 49 24 25 49 24 35 49 24 45 7.1 11 21 34 6.6 10 18 32 6.2 9.5 15 30 permissible load [kN] 450 500 510 530 12 26 11 24 24 24 21 22 560 12 15 580 600°C 11 8.7 E A B C H wt. [kg] 222 272 372 372 372 235 250 315 320 320 130 171 222 222 222 350 365 415 420 420 100 150 250 250 250 10.6 14.9 20.5 24.4 24.4 H type E C A B A 4.28 Selection table OD 267 Pipe clamps, clamp bases, OD 267 (ND 250), type 42, 43, 44, 46, 48, 49 type d2 B E E d3 E B 250 350 560 580 d2 E B wt. [kg] load group M20 175 60 4.6 3-4 d1 E B wt. [kg] load group 16 24 16 24 340 340 410 410 70 70 70 70 12.0 12.0 10.5 10.5 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 4.9 11 18 34 46 21 34 46 21 34 46 340 360 425 425 425 425 425 425 75 112 94 96 122 110 117 132 10 20 10 16 24 13 19 27 4-6 5-8 C-4 4-6 5-8 C-4 4-6 5-8 600°C 42 26 19 6.3 4.9 3.5 Heat-resistant materials, see pp. 0.9 and 4.4 d1 B 100 permissible load [kN] 450 500 510 530 permissible load [kN] 450 500 510 530 type 100 250 350 43 26 18 43 26 19 43 26 28 43 26 29 9.6 28 9.0 21 18 8.6 15 11.3 15 11.3 12 type 100 250 350 permissible load [kN] 450 500 510 530 44 26 12 44 26 13 44 26 31 44 26 32 44 26 33 44 26 41 44 26 42 44 26 43 26 61 22 54 16 44 10 25 48 72 61 59 560 580 600°C 9.6 9.6 9.1 23 40 8.5 22 37 53 50 8.4 21 36 560 8.0 19 35 49 580 5.6 11 20 7.9 20 33 45 6.3 15 24 type 46 L EK d3 type 48 L ER d3 92 type 4. 26 11 4. 26 12 4. 26 21 4. 26 22 4. 26 31 4. 26 32 4. 26 33 4. 26 34 4. 26 41 4. 26 42 4. 26 43 4. 26 44 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 35 54 29 43 21 31 40 55 26 36 20 42 40 73 67 65 62 58 134 122 119 115 100 58 56 37 51 20 37 53 90 70 15 8.0 28 15 40 21 69 36 14 27 39 38 70 65 10 20 28 49 7.9 15 21 36 25 34 25 34 25 25 41 46 25 25 41 46 520 550 550 560 600 600 600 600 600 600 600 600 1150 1150 1300 1300 1400 1400 1400 1400 1400 1400 1400 1400 35 45 30 50 30 50 50 70 30 50 50 70 25 37 35 42 35 47 57 83 36 51 64 90 55 69 78 99 66 96 120 172 74 111 137 199 105 130 140 150 120 150 160 185 140 175 165 205 18 26 26 33 21 33 42 57 25 35 44 63 47 59 66 85 55 79 98 137 64 90 110 158 3-5 4-6 3-5 4-6 3-5 3-5 4-7 5-8 3-5 3-5 4-7 5-8 H E C A B A 4.29 type 100 250 350 49 26 13 49 26 14 49 26 25 49 26 35 49 26 45 8.7 17 25 41 7.9 15 21 35 7.5 14 18 34 permissible load [kN] 450 500 510 530 14 31 13 29 27 25 27 22 25 560 14 17 580 600°C 13 9.8 E A B C H wt. [kg] 234 284 384 384 384 240 255 340 345 345 160 171 229 229 229 365 395 450 460 460 100 150 250 250 250 13.7 19.3 24.6 29.3 28.3 Selection table OD 273 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 273 (ND 250), type 42, 43, 44, 46, 48, 49 560 580 d2 E B wt. [kg] load group M20 180 60 4.7 3-4 d1 E B wt. [kg] load group 16 24 16 24 340 340 415 415 70 70 70 70 12.5 12.5 11.0 11.0 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 5.0 11 18 34 46 21 34 46 21 34 46 340 360 425 425 425 425 425 425 75 112 94 96 122 110 117 132 10 20 10 16 25 13 19 27 4-6 5-8 C-4 4-6 5-8 C-4 4-6 5-8 600°C E 42 27 19 6.2 4.7 3.4 Heat-resistant materials, see pp. 0.9 and 4.4 100 250 350 43 27 18 43 27 19 43 27 28 43 27 29 9.6 27 9.0 21 18 8.6 15 11.3 15 11.3 12 type 100 250 350 permissible load [kN] 450 500 510 530 44 27 12 44 27 13 44 27 31 44 27 32 44 27 33 44 27 41 44 27 42 44 27 43 26 60 22 54 16 44 10 26 48 62 60 560 580 600°C 9.6 9.6 9.2 24 40 8.6 22 38 54 51 8.5 21 37 560 8.1 19 36 50 580 5.7 11 21 8.0 20 33 46 6.4 15 24 B B E permissible load [kN] 450 500 510 530 type 73 B d2 350 d1 250 E 100 d3 type permissible load [kN] 450 500 510 530 type 46 35 53 29 43 20 31 41 54 27 36 20 42 41 73 67 65 62 58 134 122 119 115 100 57 55 39 50 20 37 53 89 70 15 8.0 28 15 40 21 69 36 14 27 39 38 70 65 10 20 28 49 7.9 14 20 35 25 34 25 34 25 25 41 46 25 25 41 46 480 520 550 570 600 600 600 600 600 600 600 600 1150 1150 1300 1300 1400 1400 1400 1400 1400 1400 1400 1400 35 45 45 50 30 50 50 70 30 50 50 70 27 39 36 47 35 48 58 88 37 51 65 94 57 70 80 100 67 97 121 173 75 111 138 203 105 130 140 150 120 150 160 185 140 175 165 205 16 25 29 34 22 33 42 57 25 35 44 63 47 59 69 85 55 79 98 137 64 90 111 159 3-5 4-6 3-5 4-6 3-5 3-5 4-7 5-8 3-5 3-5 4-7 5-8 d3 EK 4. 27 11 4. 27 12 4. 27 21 4. 27 22 4. 27 31 4. 27 32 4. 27 33 4. 27 34 4. 27 41 4. 27 42 4. 27 43 4. 27 44 L type 48 L d3 ER type permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 92 100 250 350 49 27 13 49 27 14 49 27 25 49 27 35 49 27 45 8.7 17 25 39 7.9 15 22 35 7.5 14 18 34 permissible load [kN] 450 500 510 530 14 31 13 29 28 25 28 22 25 560 14 17 580 600°C 13 10 E A B C H wt. [kg] 237 287 387 387 387 240 255 340 345 345 160 171 229 229 229 360 395 450 460 460 100 150 250 250 250 13.9 19.4 24.7 29.5 28.5 H type E C A B A 4.30 Selection table OD 323.9 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 323.9 (ND 300), type 42, 43, 44, 46, 48, 49 type d2 B E E d3 E B 350 560 type 46 L EK d3 type 48 L ER d3 permissible load [kN] 450 500 510 530 type 100 250 350 43 32 18 43 32 19 43 32 28 43 32 29 9.6 28 9.0 22 29 24 8.6 15 11.3 19 11.3 16 type 100 250 350 permissible load [kN] 450 500 510 530 44 32 12 44 32 13 44 32 31 44 32 32 44 32 33 44 32 41 44 32 42 44 32 43 38 73 32 61 25 51 21 46 74 type 118 250 580 d2 E B wt. [kg] load group M20 205 60 5.3 3-4 d1 E B wt. [kg] load group 16 24 16 24 375 375 440 440 80 80 70 70 16.0 16.0 15.0 15.0 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 9.8 18 30 46 51 25 41 46 25 41 46 375 390 470 470 470 470 470 470 80 113 110 115 165 143 132 189 17 28 19 27 47 22 31 53 5-8 6-9 3-5 5-7 5-8 3-5 5-7 5-8 600°C 42 32 19 5.4 4.2 3.0 Heat-resistant materials, see pp. 0.9 and 4.4 d1 B 100 permissible load [kN] 450 500 510 530 4. 32 11 4. 32 12 4. 32 13 4. 32 21 4. 32 22 4. 32 23 4. 32 31 4. 32 32 4. 32 33 4. 32 34 4. 32 35 4. 32 41 4. 32 42 4. 32 43 4. 32 44 4. 32 45 89 90 78 73 70 20 39 62 63 560 580 600°C 11.3 13 19 36 58 59 18 35 57 560 16 34 55 58 580 11 20 36 17 32 55 57 13 24 41 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 30 54 85 25 43 62 88 62 85 18 31 49 28 61 84 27 56 77 68 99 96 93 89 125 124 122 115 202 185 179 166 20 39 55 29 27 21 63 56 43 85 75 58 110 98 75 144 131 101 62 78 102 101 12 22 31 40 53 21 40 54 70 93 16 29 40 53 70 11 21 30 39 51 25 34 41 25 34 46 25 41 46 46 51 25 41 46 46 51 570 570 590 620 650 700 620 650 670 670 790 700 700 700 700 800 1200 1200 1200 1300 1300 1300 1400 1400 1400 1400 1400 1400 1400 1400 1400 1400 35 40 55 30 30 30 50 50 50 50 50 50 50 50 50 50 31 42 63 41 56 76 49 76 89 106 145 55 83 98 115 154 58 77 101 72 111 132 89 135 164 190 239 106 153 190 224 268 120 140 135 120 150 160 150 180 195 205 200 165 180 210 225 235 22 30 39 27 42 58 32 51 61 71 88 39 53 70 80 101 52 69 90 64 93 109 76 111 131 154 181 88 122 145 174 212 3-5 4-6 5-7 3-5 4-6 5-8 3-5 4-7 5-8 5-8 6-9 3-5 4-7 5-8 5-8 6-9 H E C A B A 4.31 type 100 250 350 49 32 13 49 32 14 49 32 25 49 32 35 49 32 45 13 20 31 46 50 12 17 26 40 43 11 16 22 38 41 permissible load [kN] 450 500 510 530 18 34 37 16 32 34 28 34 25 32 560 16 22 580 600°C 16 12 E A B C H wt. [kg] 262 362 412 412 412 250 255 340 345 345 180 229 248 254 254 375 395 450 460 460 100 200 250 250 250 17.2 27.0 27.8 32.7 32.3 Selection table OD 355.6 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 355.6 (ND 350), type 42, 43, 44, 46, 48, 49 560 580 d2 E B wt. [kg] load group M20 220 60 5.7 3-4 d1 E B wt. [kg] load group 16 24 16 24 390 390 470 470 90 90 90 90 19.0 19.0 20.5 20.5 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 9.9 18 31 46 51 25 41 46 25 41 46 400 420 485 485 485 485 485 485 85 113 110 122 165 143 132 189 20 30 21 31 49 24 33 55 6-8 6-9 3-5 5-7 5-8 3-5 5-7 5-8 600°C E 42 36 19 5.1 3.9 2.8 Heat-resistant materials, see pp. 0.9 and 4.4 250 350 43 36 18 43 36 19 43 36 28 43 36 29 9.6 29 9.0 23 33 28 8.6 16 11.3 23 11.3 19 type 100 250 350 permissible load [kN] 450 500 510 530 44 36 12 44 36 13 44 36 31 44 36 32 44 36 33 44 36 41 44 36 42 44 36 43 48 82 41 66 32 53 21 47 74 type 4. 36 11 4. 36 12 4. 36 13 4. 36 21 4. 36 22 4. 36 23 4. 36 24 4. 36 31 4. 36 32 4. 36 33 4. 36 34 4. 36 35 4. 36 41 4. 36 42 4. 36 43 4. 36 44 4. 36 45 89 90 78 74 70 64 560 580 600°C 11.3 15 19 36 58 60 18 35 57 560 16 34 55 59 580 11 21 36 17 32 55 57 13 24 42 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 37 64 93 80 100 134 195 30 50 72 21 40 55 25 35 76 95 24 33 71 88 17 24 77 49 96 62 25 24 18 32 32 25 74 67 60 46 129 125 120 112 102 79 186 180 174 167 149 115 10 13 24 41 61 18 25 43 73 72 139 138 107 13 19 32 54 80 10 14 23 40 58 34 34 46 25 34 41 51 25 34 41 46 51 25 34 41 46 51 660 660 660 660 660 770 790 700 700 710 720 790 700 700 800 800 800 1300 1300 1300 1400 1400 1400 1400 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 35 40 60 30 40 40 45 40 50 60 60 70 40 50 60 60 70 45 57 77 38 58 84 95 52 63 89 118 176 56 68 104 136 186 74 106 131 76 99 144 166 91 117 158 226 287 103 129 183 252 335 120 130 145 115 140 155 160 135 160 180 205 230 155 170 190 240 245 30 41 48 29 35 60 68 32 40 60 82 104 37 46 69 102 119 66 92 96 66 79 117 131 74 90 125 173 218 86 106 141 196 256 4-6 4-6 6-8 3-5 4-6 5-7 6-9 3-5 4-6 4-7 5-8 6-9 3-5 4-6 4-7 5-8 6-9 B B type 46 L d3 EK 100 type 48 L d3 ER type E permissible load [kN] 450 500 510 530 20 39 62 B d2 350 d1 250 E 100 d3 type permissible load [kN] 450 500 510 530 118 100 250 350 49 36 13 49 36 14 49 36 25 49 36 35 49 36 45 22 26 31 62 21 22 30 59 56 19 21 30 52 54 permissible load [kN] 450 500 510 530 24 45 48 22 42 45 42 44 39 41 560 23 28 580 600°C 21 15 E A B C H wt. [kg] 278 378 428 478 478 300 300 400 400 400 230 235 260 280 280 445 455 510 525 525 100 200 250 300 300 25 34 34 46 46 H type E C A B A 4.32 Selection table OD 368 Pipe clamps, clamp bases, OD 368 (ND 350), type 42, 43, 44, 46, 48, 49 type d2 B 250 350 560 580 d2 E B wt. [kg] load group M20 225 60 5.8 3-4 d1 E B wt. [kg] load group 16 24 16 24 395 395 475 475 90 90 90 90 18.5 18.5 21.0 20.5 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 9.8 18 31 46 51 25 41 46 25 41 46 400 420 490 490 490 490 490 490 85 113 110 122 165 143 132 189 20 31 21 31 50 24 33 56 6-8 6-9 3-5 5-7 5-8 3-5 5-7 5-8 600°C E 42 37 19 5.0 3.9 2.8 Heat-resistant materials, see pp. 0.9 and 4.4 permissible load [kN] 450 500 510 530 type 100 250 350 43 37 18 43 37 19 43 37 28 43 37 29 9.6 29 9.0 22 33 28 8.6 16 11.3 23 11.3 19 type 100 250 350 permissible load [kN] 450 500 510 530 44 37 12 44 37 13 44 37 31 44 37 32 44 37 33 44 37 41 44 37 42 44 37 43 48 70 41 62 32 53 22 47 75 560 580 600°C 11.3 15 d3 E d1 B 100 permissible load [kN] 450 500 510 530 E B type type 46 L EK d3 type 48 L ER d3 118 91 79 70 21 39 63 64 19 37 58 60 18 36 57 560 16 35 56 59 580 11 21 36 17 32 55 58 13 24 42 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 4. 37 11 37 30 21 4. 37 12 66 50 40 4. 37 13 93 73 55 4. 37 21 25 23 17 4. 37 22 35 33 24 4. 37 23 80 77 76 70 49 4. 37 24 100 96 95 88 62 4. 37 31 25 24 18 10 4. 37 32 32 32 24 13 4. 37 33 76 69 61 47 25 4. 37 34 137 129 125 121 112 102 79 41 4. 37 35 199 199 191 178 167 149 114 61 4. 37 41 18 4. 37 42 25 4. 37 43 43 4. 37 44 79 72 4. 37 45 139 138 106 13 19 32 54 80 10 13 23 40 58 34 34 46 25 34 41 46 25 34 41 46 51 25 34 41 46 51 680 680 680 680 680 770 790 700 700 720 740 820 750 750 750 750 850 1300 1300 1300 1400 1400 1400 1400 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 35 40 60 30 40 40 45 40 50 60 60 70 40 50 60 60 70 46 62 80 39 49 79 101 53 64 89 124 179 59 72 100 135 195 73 107 133 78 101 144 169 93 115 161 229 292 104 131 180 255 339 120 130 145 115 140 155 160 135 160 180 220 230 155 170 190 240 245 31 42 49 29 36 61 68 32 41 62 85 108 39 49 67 98 125 67 93 96 66 79 117 132 75 90 127 177 220 86 106 142 197 257 4-6 4-6 6-8 3-5 4-6 5-7 6-8 3-5 4-6 4-7 5-8 6-9 3-5 4-6 4-7 5-8 6-9 H E C A B A 4.33 type 100 250 350 49 37 13 49 37 14 49 37 25 49 37 35 49 37 45 22 27 32 63 66 21 23 31 61 59 19 22 30 54 56 permissible load [kN] 450 500 510 530 24 46 50 23 43 47 42 46 40 43 560 24 30 580 600°C 22 16 E A B C H wt. [kg] 284 384 434 484 484 300 300 400 400 400 230 241 260 292 292 445 460 510 525 525 100 200 250 300 300 25 34 35 48 47 Selection table OD 406.4 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 406.4 (ND 400), type 42, 43, 44, 46, 48, 49 250 350 560 580 d2 E B wt. [kg] load group M24 255 70 9.7 3-5 d1 E B wt. [kg] load group 16 24 16 24 430 430 500 500 100 100 100 100 23.0 23.0 24.5 24.5 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 9.6 23 34 51 61 41 51 25 46 51 25 46 51 440 450 500 500 520 520 520 520 520 520 92 135 117 135 110 144 149 143 164 189 26 35 25 38 23 44 63 26 58 92 6-9 7-10 5-7 6-9 3-5 5-8 6-9 3-5 5-8 6-9 600°C E 42 41 19 8.0 6.2 4.5 Heat-resistant materials, see pp. 0.9 and 4.4 B d2 100 permissible load [kN] 450 500 510 530 type 100 250 350 43 41 18 43 41 19 43 41 28 43 41 29 9.6 30 9.0 23 33 28 8.6 16 11.3 23 11.3 20 type 100 250 350 permissible load [kN] 450 500 510 530 44 41 12 59 44 41 13 93 44 41 22 44 41 23 44 41 31 44 41 35 44 41 36 101 44 41 41 44 41 45 44 41 46 151 49 75 40 63 36 61 560 580 600°C B 132 117 109 15 36 60 108 11 24 33 16 42 64 98 12 31 48 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 44 75 109 36 55 85 26 43 67 29 28 41 39 95 91 90 84 118 114 112 104 20 28 58 73 30 28 21 47 44 35 83 78 71 55 141 129 125 121 112 100 77 236 232 225 210 193 174 134 12 20 29 41 71 21 36 51 77 72 142 141 125 16 27 38 54 94 11 20 27 40 69 34 41 46 25 34 41 46 25 41 46 46 51 25 41 46 46 51 780 780 780 780 780 820 820 800 800 800 800 870 800 800 800 800 900 1400 1400 1400 1500 1500 1500 1500 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 30 40 55 40 40 50 60 45 50 70 70 80 45 50 70 70 80 60 73 109 59 77 109 121 70 98 120 148 221 76 107 131 164 247 95 131 150 95 123 185 213 116 163 205 250 375 135 188 234 290 422 155 160 175 145 150 180 180 160 180 200 220 260 175 205 225 225 265 43 56 73 40 49 79 85 44 64 80 97 149 51 73 85 106 159 87 111 132 85 102 149 172 99 132 159 203 286 114 153 187 232 322 4-6 5-7 6-8 3-5 4-6 5-7 6-8 3-5 4-7 5-8 5-8 6-9 3-5 4-7 5-8 5-8 6-9 B E 67 17 37 62 type 46 L d3 EK 4. 41 11 4. 41 12 4. 41 13 4. 41 21 4. 41 22 4. 41 23 4. 41 24 4. 41 31 4. 41 32 4. 41 33 4. 41 34 4. 41 35 4. 41 41 4. 41 42 4. 41 43 4. 41 44 4. 41 45 139 81 26 44 18 38 63 580 type 48 L d3 ER type 93 28 48 560 d3 E 11.3 15 d1 type permissible load [kN] 450 500 510 530 144 100 250 350 49 41 13 49 41 14 49 41 25 49 41 35 49 41 45 25 47 59 90 91 23 40 53 84 83 22 37 43 72 79 permissible load [kN] 450 500 510 530 35 61 71 32 57 66 57 64 55 60 560 34 41 580 600°C 30 23 E A B C H wt. [kg] 303 403 453 503 503 280 300 400 400 400 260 241 273 300 300 450 480 535 550 550 100 200 250 300 300 33 44 47 63 63 H type E C A B A 4.34 Selection table OD 419 Pipe clamps, clamp bases, OD 419 (ND 400), type 42, 43, 44, 46, 48, 49 type d2 B 250 350 560 580 d2 E B wt. [kg] load group M24 260 70 9.7 3-5 d1 E B wt. [kg] load group 16 24 16 24 435 435 500 500 100 100 100 100 23 23 24.5 25 1-3 3-6 1-3 3-6 600°C d3 E B wt. [kg] load group 9.6 23 34 51 61 41 51 25 46 51 25 46 51 445 460 500 500 525 525 525 525 525 525 92 162 117 140 110 144 149 143 164 189 26 60 26 44 23 44 64 27 58 96 6-9 7-10 5-7 6-9 3-5 5-8 6-9 3-5 5-8 6-9 600°C E 42 42 19 8.0 6.2 4.4 Heat-resistant materials, see pp. 0.9 and 4.4 permissible load [kN] 450 500 510 530 type 100 250 350 43 42 18 43 42 19 43 42 28 43 42 29 9.6 29 9.0 22 33 28 8.6 16 11.3 23 11.3 19 type 100 250 350 permissible load [kN] 450 500 510 530 44 42 12 59 44 42 15 151 44 42 22 44 42 25 44 42 31 44 42 35 44 42 36 44 42 41 44 42 45 44 42 46 151 49 116 40 84 36 75 560 580 600°C 11.3 15 d3 E d1 B 100 permissible load [kN] 450 500 510 530 E B type type 46 L EK d3 type 48 L ER d3 144 4. 42 11 4. 42 12 4. 42 13 4. 42 21 4. 42 22 4. 42 23 4. 42 24 4. 42 31 4. 42 32 4. 42 33 4. 42 34 4. 42 35 4. 42 41 4. 42 42 4. 42 43 4. 42 44 4. 42 45 98 140 85 133 28 59 71 118 26 53 18 38 67 110 17 37 65 560 15 36 64 108 580 11 25 34 16 42 64 99 12 31 48 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 43 74 109 35 55 85 25 43 67 29 28 41 39 95 91 90 83 117 114 113 104 20 28 58 73 30 28 21 47 45 35 83 78 70 54 139 129 125 121 113 100 77 234 230 223 209 194 176 136 12 20 29 41 71 21 36 50 77 72 140 139 125 16 27 38 54 94 11 20 28 40 69 34 41 46 25 34 41 46 25 41 46 46 51 25 41 46 46 51 800 800 800 800 800 830 830 800 800 800 810 890 800 800 800 900 900 1400 1400 1400 1500 1500 1500 1500 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 30 40 55 40 40 50 60 45 50 70 70 80 45 50 70 70 80 62 75 112 61 78 103 125 72 96 122 152 228 78 106 134 175 252 94 131 162 97 124 184 214 118 166 204 261 381 137 185 237 293 427 155 160 175 145 150 180 180 160 180 200 220 260 175 205 225 225 265 44 58 75 41 50 80 87 44 64 81 99 153 51 73 86 116 160 88 112 132 85 103 155 173 99 133 160 204 287 114 154 187 224 323 4-6 5-7 6-8 3-5 4-6 5-7 6-8 3-5 4-7 5-8 5-8 6-9 3-5 4-7 5-8 5-8 6-9 H E C A B A 4.35 type 100 250 350 49 42 13 49 42 14 49 42 25 49 42 35 49 42 45 37 47 61 91 92 32 40 53 85 85 24 37 43 72 80 permissible load [kN] 450 500 510 530 35 61 72 32 57 67 57 65 55 61 560 34 42 580 600°C 32 23 E A B C H wt. [kg] 310 410 460 510 510 300 300 400 400 400 241 241 273 300 300 420 480 535 555 555 100 200 250 300 300 31 44 48 64 64 Selection table OD 457.2 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 457.2 (ND 450), type 42, 43, 44, 46, 48, 49 560 580 d2 E B wt. [kg] load group M24 280 70 10.4 3-5 d1 E B wt. [kg] load group 16 24 450 450 100 100 24 24 1-3 3-6 600°C d3 E B wt. [kg] load group 9.1 17 34 47 51 51 61 41 51 51 25 46 51 51 25 46 51 51 470 470 480 540 540 540 560 560 560 560 560 560 560 560 112 113 162 96 122 136 102 135 149 209 143 145 189 229 30 36 62 24 36 46 25 40 66 114 29 44 96 145 6-9 7-9 7-10 5-7 6-9 6-9 3-5 5-8 6-9 6-9 3-5 5-8 6-9 6-9 600°C 350 43 46 18 43 46 19 9.6 27 9.0 21 8.6 15 type 100 250 350 44 46 12 59 44 46 13 81 44 46 15 150 44 46 22 44 46 23 44 46 25 44 46 31 44 46 32 44 46 35 44 46 36 151 44 46 41 44 46 42 44 46 45 44 46 46 151 50 66 117 39 51 84 28 58 69 type 133 148 76 125 126 140 560 permissible load [kN] 450 500 510 530 22 45 55 63 104 112 127 20 42 50 14 32 59 98 104 120 13 31 58 97 103 117 560 11 30 57 94 580 580 10 20 33 52 15 32 64 91 98 114 600°C 12 24 47 66 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 45 36 60 46 120 92 151 112 26 35 73 89 36 34 59 55 139 133 132 119 156 152 150 138 24 40 85 98 50 46 35 58 53 42 123 112 101 78 275 252 244 236 227 203 156 298 285 276 267 257 233 181 20 22 41 83 94 36 27 41 31 72 54 157 145 109 201 199 163 123 20 22 40 80 90 34 41 46 51 34 41 46 51 41 46 46 51 61 41 46 46 51 61 770 820 850 850 800 800 930 930 900 900 900 930 980 900 900 900 1000 1000 1450 1450 1450 1450 1600 1600 1600 1600 1700 1700 1700 1700 1700 1700 1700 1700 1700 1700 35 40 50 60 45 50 55 55 50 50 60 70 85 50 50 60 70 85 71 76 131 138 81 103 160 172 117 132 184 298 333 128 142 197 318 357 112 125 173 214 131 170 262 298 184 206 287 456 513 211 242 326 528 577 150 155 170 185 160 170 185 200 180 190 225 245 250 195 210 235 295 295 47 59 86 86 50 69 113 123 75 81 116 175 204 86 92 125 205 228 97 109 143 156 107 141 210 232 147 158 224 331 366 171 185 254 387 416 4-6 5-7 6-8 6-9 4-6 5-7 6-8 7-9 4-7 5-8 5-8 6-9 7-10 4-7 5-8 5-8 6-9 7-10 B B type 46 L d3 type 48 L d3 144 C type 100 250 350 49 46 13 37 49 46 14 75 49 46 25 49 46 35 100 49 46 45 105 32 57 55 94 95 24 41 44 80 90 permissible load [kN] 450 500 510 530 36 68 81 33 64 75 64 74 62 70 560 39 48 580 600°C 36 26 E A B C H wt. [kg] 329 429 479 529 529 350 350 400 400 400 241 260 292 324 324 485 500 535 555 555 100 200 250 300 300 36 49 51 68 69 H E 4. 46 11 4. 46 12 4. 46 13 4. 46 14 4. 46 21 4. 46 22 4. 46 23 4. 46 24 4. 46 31 4. 46 32 4. 46 33 4. 46 34 4. 46 35 4. 46 41 4. 46 42 4. 46 43 4. 46 44 4. 46 45 87 145 permissible load [kN] 450 500 510 530 EK 250 ER 100 E type E 42 46 19 7.5 5.8 4.1 Heat-resistant materials, see pp. 0.9 and 4.4 B d2 350 d1 250 E 100 d3 type permissible load [kN] 450 500 510 530 A B A 4.36 Selection table OD 508 Pipe clamps, clamp bases, OD 508 (ND 500), type 42, 44, 46, 48, 49 type d2 B E d3 E type 46 L EK d3 type 48 L ER d3 560 580 d2 E B wt. [kg] load group M24 305 70 11.4 3-5 600°C d3 E B wt. [kg] load group 11 22 35 63 21 34 51 61 71 25 41 51 61 25 46 51 61 25 46 51 61 500 500 500 500 520 570 570 570 570 590 590 590 590 590 590 590 590 80 80 92 162 222 99 100 122 164 128 144 189 196 164 164 196 254 25 27 35 58 106 28 31 42 75 37 48 82 118 42 63 108 190 1-4 4-6 6-9 7-10 8-30 3-5 5-7 6-9 7-10 3-5 5-8 6-9 7-10 3-5 5-8 6-9 7-10 600°C 250 350 44 51 14 10 44 51 15 28 44 51 16 57 44 51 17 98 44 51 18 189 44 51 25 44 51 26 44 51 27 44 51 28 44 51 35 44 51 36 44 51 37 44 51 38 44 51 45 44 51 46 44 51 47 44 51 48 222 8.9 24 48 81 158 7.5 19 37 65 125 16 30 59 117 4. 51 11 4. 51 12 4. 51 13 4. 51 14 4. 51 21 4. 51 22 4. 51 23 4. 51 24 4. 51 31 4. 51 32 4. 51 33 4. 51 34 4. 51 35 4. 51 41 4. 51 42 4. 51 43 4. 51 44 4. 51 45 155 222 147 217 permissible load [kN] 450 500 510 530 13 23 47 100 140 202 12 22 42 90 17 35 81 131 189 16 34 80 122 186 560 14 33 68 98 580 11 23 35 52 19 40 65 113 164 15 30 48 84 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 44 37 26 68 51 39 119 93 73 171 127 101 42 40 29 60 55 40 136 130 129 117 83 168 162 160 147 103 45 45 35 20 59 54 42 23 123 113 102 79 41 268 250 242 234 227 205 158 84 335 308 298 288 282 254 195 104 36 27 20 41 31 22 72 54 40 156 145 109 80 202 201 182 137 100 34 41 46 51 34 41 46 61 41 46 46 51 61 41 46 46 51 61 860 860 900 900 920 920 1000 1050 1000 1000 1000 1030 1030 1000 1000 1000 1050 1050 1500 1500 1500 1500 1650 1650 1650 1650 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 35 40 60 65 50 60 60 60 60 70 80 80 90 60 70 80 80 90 86 94 151 173 104 122 182 235 139 154 208 324 393 151 169 230 363 429 123 150 193 234 153 192 295 335 208 234 327 512 601 238 270 380 589 687 160 175 175 180 170 180 200 220 200 200 230 265 300 210 225 250 315 315 60 71 97 101 67 77 129 148 85 97 136 199 248 97 111 149 243 275 111 133 159 182 130 151 231 259 162 181 252 375 456 188 209 287 435 499 4-6 5-7 6-8 6-9 4-6 5-7 6-8 7-10 4-7 5-8 5-8 6-9 7-10 4-7 5-8 5-8 6-9 7-10 H E C 350 100 type 173 250 42 51 19 6.9 5.4 3.8 Heat-resistant materials, see pp. 0.9 and 4.4 type B 100 permissible load [kN] 450 500 510 530 A B A 4.37 type 100 250 350 49 51 13 46 49 51 14 84 49 51 25 49 51 35 129 49 51 45 148 40 66 62 125 135 29 49 61 107 129 permissible load [kN] 450 500 510 530 54 90 116 50 85 108 84 107 81 99 560 48 68 580 600°C 52 38 E A B C H wt. [kg] 354 454 554 554 554 350 350 400 395 400 241 280 330 330 330 500 500 550 565 580 100 200 300 300 300 42 52 70 81 87 Selection table OD 558.8 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 558.8 (ND 550), type 42, 44, 46, 48, 49 560 580 d2 E B wt. [kg] load group M30 350 90 24 5-6 600°C d3 E B wt. [kg] load group 23 35 47 63 34 46 51 61 71 34 51 51 61 46 51 61 61 46 51 61 61 530 530 530 530 545 600 600 600 600 620 620 620 620 620 620 620 620 85 107 113 162 222 100 122 132 164 138 189 196 229 164 196 216 254 31 36 44 60 110 33 46 49 80 51 89 121 166 68 121 152 211 3-6 5-8 6-9 7-10 8-30 4-6 6-9 6-9 7-10 5-8 6-9 7-10 7-10 5-8 6-9 7-10 7-10 600°C 100 250 350 44 56 14 44 56 15 44 56 16 44 56 17 44 56 18 44 56 25 44 56 26 44 56 27 44 56 28 44 56 35 44 56 36 44 56 37 44 56 38 44 56 45 44 56 46 44 56 47 44 56 48 20 45 75 101 182 17 38 60 84 151 15 29 45 67 120 24 59 69 116 type 222 137 175 222 130 166 222 19 47 55 99 124 158 211 18 43 51 90 35 83 120 150 194 34 82 119 149 188 560 33 68 98 126 580 25 35 52 83 40 65 86 115 167 31 48 66 85 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 44 34 25 67 52 39 131 98 77 202 155 123 43 41 30 57 55 40 133 131 118 86 208 200 194 182 128 53 53 41 22 71 70 54 30 95 90 70 40 276 252 245 237 227 205 158 83 402 364 352 343 340 306 236 126 40 29 21 54 40 30 72 54 40 172 145 109 80 231 217 163 120 34 41 51 51 34 41 51 51 41 46 46 51 61 41 46 46 51 61 820 880 920 930 960 960 1100 1100 1100 1100 1100 1100 1180 1100 1100 1100 1100 1200 1550 1550 1550 1550 1700 1700 1700 1700 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 40 50 60 65 55 60 65 65 60 60 70 90 100 60 60 70 90 100 84 111 164 206 117 137 233 282 168 204 239 368 506 186 229 266 411 567 130 162 227 283 171 203 323 405 254 324 360 563 746 289 348 419 654 860 170 185 195 205 180 190 205 240 200 230 240 270 320 225 220 260 285 360 61 76 101 118 74 83 147 182 107 130 148 224 321 122 140 171 246 359 117 128 177 237 140 159 247 306 191 235 271 422 553 224 265 318 470 623 4-6 5-7 6-9 7-9 4-6 5-7 6-9 7-9 4-7 5-8 5-8 6-9 7-10 4-7 5-8 5-8 6-9 7-10 B type 46 L d3 type 48 L d3 173 C type 100 250 350 49 56 13 55 49 56 14 107 49 56 25 49 56 35 161 49 56 45 174 44 84 70 147 150 32 62 66 127 142 permissible load [kN] 450 500 510 530 56 105 128 52 99 119 97 111 91 107 560 55 73 580 600°C 55 40 E A B C H wt. [kg] 380 480 580 580 580 400 395 450 450 450 241 292 343 350 350 570 585 620 635 650 100 200 300 300 300 71 89 100 116 120 H E 4. 56 11 4. 56 12 4. 56 13 4. 56 14 4. 56 21 4. 56 22 4. 56 23 4. 56 24 4. 56 31 4. 56 32 4. 56 33 4. 56 34 4. 56 35 4. 56 41 4. 56 42 4. 56 43 4. 56 44 4. 56 45 200 permissible load [kN] 450 500 510 530 EK type E 42 56 19 17 13 9.9 Heat-resistant materials, see pp. 0.9 and 4.4 B ER 350 E 250 d2 100 d3 type permissible load [kN] 450 500 510 530 A B A 4.38 Selection table OD 609.6 Pipe clamps, clamp bases, OD 609.6 (ND 600), type 42, 44, 46, 48, 49 type d2 B E E type 46 L EK d3 type 48 L ER d3 560 580 d2 E B wt. [kg] load group M30 375 90 26 5-6 600°C d3 E B wt. [kg] load group 21 34 59 77 34 51 51 61 71 41 51 61 61 46 51 61 71 46 51 61 71 560 560 560 560 580 645 645 645 645 685 685 685 685 685 685 685 685 115 98 119 162 222 120 122 143 164 164 189 209 229 182 196 260 254 37 44 50 66 114 43 49 75 86 62 100 142 182 76 119 214 244 3-6 6-9 6-9 7-10 8-30 4-7 6-9 7-10 7-10 5-8 6-9 7-10 8-30 5-8 6-9 7-10 8-30 600°C 100 250 350 44 61 14 44 61 15 44 61 16 44 61 17 44 61 18 44 61 25 44 61 26 44 61 27 44 61 28 44 61 35 44 61 36 44 61 37 44 61 38 44 61 45 44 61 46 44 61 47 44 61 48 29 56 80 110 195 24 45 69 87 159 21 38 50 74 125 23 55 86 110 4. 61 11 4. 61 12 4. 61 13 4. 61 14 4. 61 15 4. 61 21 4. 61 22 4. 61 23 4. 61 24 4. 61 31 4. 61 32 4. 61 33 4. 61 34 4. 61 35 4. 61 36 4. 61 41 4. 61 42 4. 61 43 4. 61 44 4. 61 45 4. 61 46 268 340 128 248 305 122 215 291 permissible load [kN] 450 500 510 530 22 43 71 92 116 179 263 21 39 67 85 38 78 110 169 247 37 77 108 165 243 560 36 66 91 137 25 35 52 82 39 64 106 142 141 219 580 29 47 81 103 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 60 47 35 89 69 55 127 97 77 186 141 112 224 167 132 60 57 42 117 112 80 193 186 184 171 120 245 236 233 217 152 55 93 127 263 247 239 231 220 398 361 349 340 337 494 472 458 442 419 53 41 22 90 70 40 123 96 53 198 152 80 306 235 125 375 288 156 39 30 22 71 54 40 96 72 53 141 106 78 256 217 162 120 306 303 272 205 150 41 46 51 51 61 41 51 51 61 41 46 46 51 61 71 41 46 46 51 61 71 1000 1000 1000 1000 1000 1010 1060 1090 1110 1200 1200 1200 1210 1240 1260 1200 1200 1200 1300 1300 1300 1600 1600 1600 1600 1600 1800 1800 1800 1800 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 40 45 50 55 65 60 60 60 70 60 70 90 90 110 110 60 70 90 90 110 110 122 165 151 199 176 244 217 293 275 340 155 231 252 362 310 477 381 540 191 266 274 398 324 469 417 613 565 820 677 962 211 316 302 463 365 541 486 708 646 952 766 1127 185 195 190 205 230 190 220 235 265 220 235 280 285 325 360 230 275 280 295 355 365 87 108 115 130 142 105 150 188 231 125 172 202 264 357 433 135 197 233 298 403 482 150 184 191 242 280 190 273 336 397 217 299 347 467 609 718 242 350 409 515 683 793 4-7 6-8 6-9 7-9 7-10 4-7 6-9 7-9 8-10 4-7 5-8 5-8 6-9 7-10 8-30 4-7 5-8 5-8 6-9 7-10 8-30 H E C 350 type type 199 250 42 61 19 16 13 9.3 Heat-resistant materials, see pp. 0.9 and 4.4 d3 B 100 permissible load [kN] 450 500 510 530 A B A 4.39 type 100 250 350 49 61 13 76 49 61 14 117 49 61 25 49 61 35 172 49 61 45 202 74 88 73 152 173 54 64 70 131 165 permissible load [kN] 450 500 510 530 64 108 148 59 102 138 99 125 94 121 560 59 83 580 600°C 62 45 E A B C H wt. [kg] 455 505 605 605 605 400 395 450 450 450 273 311 362 370 370 570 585 620 635 650 150 200 300 300 300 80 95 108 122 128 Selection table OD 660.4 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 660.4 (ND 650), type 42, 44, 46, 48, 49 250 350 15 12 8.8 type 100 250 350 44 66 14 44 66 15 44 66 16 44 66 17 44 66 18 44 66 19 44 66 25 44 66 26 44 66 27 44 66 28 44 66 35 44 66 36 44 66 37 44 66 38 44 66 45 44 66 46 44 66 47 44 66 48 34 58 86 130 183 306 28 47 71 106 145 241 24 36 57 85 116 174 22 61 101 169 560 580 d2 E B wt. [kg] load group M30 400 90 28 5-6 600°C d3 E B wt. [kg] load group 22 44 60 78 41 51 51 61 71 71 41 51 61 71 46 51 61 71 46 51 61 71 610 610 610 610 610 635 680 680 680 680 700 700 700 700 700 700 700 700 115 113 162 162 210 229 120 132 158 196 164 196 209 229 164 216 260 254 41 48 66 79 118 172 44 55 83 135 65 127 146 191 79 160 222 250 4-7 6-9 6-9 7-10 8-30 9-30 4-7 6-9 7-10 8-30 5-8 6-9 7-10 8-30 5-8 6-9 7-10 8-30 600°C B E 42 66 19 permissible load [kN] 450 500 510 530 d2 type 100 340 260 312 226 298 188 270 253 39 79 112 173 160 249 38 77 96 139 25 52 53 83 39 78 112 142 153 222 30 60 84 105 Heat-resistant materials, see pp. 0.9 and 4.4 B E 20 44 76 134 40 80 113 175 580 d3 22 48 83 142 560 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 60 90 139 202 308 378 47 25 70 40 107 57 155 82 237 125 291 155 45 33 24 72 54 40 100 74 54 146 110 80 262 218 164 120 329 321 272 204 150 1030 1050 1050 1050 1050 1120 1250 1250 1280 1250 1250 1250 1250 1320 1320 1250 1250 1250 1250 1350 1350 1650 1650 1650 1650 1650 1900 1900 1900 1900 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 2050 40 50 55 60 70 65 65 70 80 65 65 90 90 100 110 65 65 90 90 100 110 133 177 200 170 216 215 212 270 200 271 355 245 303 395 235 188 267 220 294 390 245 356 491 260 408 591 270 228 331 225 301 429 245 364 527 290 467 666 305 621 885 315 735 1044 355 243 364 235 332 491 285 401 588 295 510 769 315 698 1011 350 827 1198 360 103 127 137 170 185 133 191 232 281 150 190 233 296 391 467 168 221 263 334 433 518 173 210 218 291 303 237 312 385 453 260 328 401 504 643 759 295 386 461 562 726 834 5-7 6-8 6-9 7-10 8-10 4-7 6-9 7-9 8-10 4-7 5-8 5-8 6-9 7-10 8-30 4-7 5-8 5-8 6-9 7-10 8-30 type 46 L d3 EK 41 46 51 61 61 41 51 51 61 41 46 46 51 61 71 41 46 46 51 61 71 type 48 L d3 224 C type 100 250 350 49 66 13 49 66 14 49 66 25 49 66 35 49 66 45 89 122 113 167 226 76 96 99 161 194 56 71 81 160 185 permissible load [kN] 450 500 510 530 66 128 166 61 120 154 116 145 103 139 560 72 96 580 600°C 72 53 E A B C H wt. [kg] 480 530 630 630 630 400 395 450 450 450 300 330 370 381 381 570 585 620 650 650 150 200 300 300 300 86 101 113 134 136 H E 60 46 36 90 71 56 136 102 81 217 159 126 257 196 155 66 63 45 118 111 80 195 192 176 125 256 246 243 223 158 61 91 155 273 250 242 234 225 399 362 350 340 337 488 474 460 439 421 ER type 4. 66 11 4. 66 12 4. 66 13 4. 66 14 4. 66 15 4. 66 21 4. 66 22 4. 66 23 4. 66 24 4. 66 31 4. 66 32 4. 66 33 4. 66 34 4. 66 35 4. 66 36 4. 66 41 4. 66 42 4. 66 43 4. 66 44 4. 66 45 4. 66 46 281 permissible load [kN] 450 500 510 530 A B A 4.40 Selection table OD 711.2 Pipe clamps, clamp bases, OD 711.2 (ND 700), type 42, 44, 46, 48, 49 type 100 250 350 42 71 19 14 11 8.1 type 100 250 350 44 71 14 44 71 15 44 71 16 44 71 17 44 71 18 44 71 19 44 71 25 44 71 26 44 71 27 44 71 28 44 71 29 44 71 35 44 71 36 44 71 37 44 71 38 44 71 39 44 71 45 44 71 46 44 71 47 44 71 48 42 95 125 152 188 307 35 76 102 121 145 243 30 63 83 88 115 176 33 56 78 118 168 E d2 B d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type type 46 L EK d3 type 48 L ER d3 224 235 316 298 205 274 285 560 permissible load [kN] 450 500 510 530 26 44 68 98 141 24 41 62 88 132 40 72 109 160 215 170 229 258 242 39 71 108 157 210 238 560 38 67 92 138 175 25 35 52 82 91 42 90 115 143 221 580 580 d2 E B wt. [kg] load group M30 430 90 30 5-6 600°C d3 E B wt. [kg] load group 23 47 63 78 41 51 61 71 71 71 41 51 61 71 71 46 51 61 71 71 46 51 61 71 630 630 630 630 630 650 720 720 720 720 720 740 740 740 740 740 740 740 740 740 143 162 168 181 222 235 122 138 149 164 196 164 189 209 229 267 189 229 276 254 58 71 82 99 133 187 51 63 88 100 143 72 108 156 198 257 95 180 243 262 4-7 6-9 7-10 8-30 8-30 9-30 5-7 6-9 7-10 8-30 8-30 5-8 6-9 7-10 8-30 9-30 5-8 6-9 7-10 8-30 600°C 32 66 85 105 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 73 57 44 119 90 72 173 135 107 234 181 144 264 204 162 73 70 50 116 111 80 201 198 185 129 255 245 242 223 158 63 94 180 175 273 250 242 234 225 399 362 350 340 337 533 488 473 457 440 60 90 158 202 307 394 46 27 70 40 121 64 155 82 236 125 303 162 49 37 27 72 54 40 115 86 63 145 109 80 228 217 163 120 338 335 283 213 155 41 46 51 51 61 46 51 51 61 41 46 51 51 61 71 41 46 51 51 61 71 1030 1080 1080 1090 1090 1200 1210 1320 1350 1300 1300 1300 1310 1390 1450 1300 1300 1300 1400 1400 1450 1700 1700 1700 1700 1700 2000 2000 2000 2000 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 45 55 60 80 90 70 70 70 90 70 70 100 100 100 130 70 70 100 100 100 130 168 213 195 212 276 240 256 357 225 312 412 230 349 439 215 232 323 220 315 436 240 401 581 250 487 648 280 256 364 235 333 459 250 447 638 285 519 719 305 681 949 335 849 1146 345 284 409 240 361 526 290 492 720 305 577 821 315 759 1081 355 936 1316 370 124 147 160 191 214 152 195 276 309 163 203 268 313 432 522 186 236 297 375 462 578 197 231 293 309 337 266 341 441 488 278 342 441 524 676 780 317 402 513 583 733 879 5-7 6-8 7-9 7-9 8-10 5-8 6-9 7-9 8-10 4-7 5-8 6-9 6-9 7-10 8-30 4-7 5-8 6-9 6-9 7-10 8-30 H E C 4. 71 11 4. 71 12 4. 71 13 4. 71 14 4. 71 15 4. 71 21 4. 71 22 4. 71 23 4. 71 24 4. 71 31 4. 71 32 4. 71 33 4. 71 34 4. 71 35 4. 71 36 4. 71 41 4. 71 42 4. 71 43 4. 71 44 4. 71 45 4. 71 46 340 permissible load [kN] 450 500 510 530 A B A 4.41 type 100 250 350 49 71 13 49 71 14 49 71 25 49 71 35 49 71 45 95 135 118 203 253 79 106 114 195 218 58 78 100 188 207 permissible load [kN] 450 500 510 530 82 157 186 76 147 173 135 167 120 160 560 82 111 580 600°C 83 61 E A B C H wt. [kg] 506 556 656 656 656 400 395 450 450 450 320 350 394 413 413 570 585 635 650 650 150 200 300 300 300 92 107 129 147 147 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 762 (ND 750), type 42, 44, 46, 48, 49 10 7.7 type 100 250 350 44 76 14 44 76 15 44 76 16 44 76 17 44 76 18 44 76 19 44 76 25 44 76 26 44 76 27 44 76 28 44 76 29 44 76 35 44 76 36 44 76 37 44 76 38 44 76 39 44 76 45 44 76 46 44 76 47 44 76 48 44 76 49 54 83 120 151 196 308 45 67 95 116 151 239 37 53 76 87 120 174 54 76 117 156 242 type 340 284 340 338 340 43 64 97 121 192 40 59 88 113 176 40 71 108 158 266 284 340 340 39 70 106 156 261 340 560 38 67 91 139 202 26 35 52 83 106 50 90 115 143 195 223 309 580 38 66 85 106 146 E B wt. [kg] load group M30 455 90 31 5-6 600°C d3 E B wt. [kg] load group 28 47 63 78 108 41 51 61 71 71 71 51 61 71 71 71 46 51 61 71 71 46 51 61 71 71 670 670 670 670 670 690 760 760 760 760 760 770 770 770 770 770 770 770 770 770 770 156 162 168 181 222 235 138 149 164 196 218 171 189 209 225 260 196 218 276 260 279 72 73 84 102 133 188 67 91 112 148 206 86 122 163 220 297 133 189 253 285 375 4-7 6-9 7-10 8-30 8-30 9-30 6-9 7-10 8-30 8-30 9-30 5-8 6-9 7-10 8-30 9-30 5-8 6-9 7-10 8-30 9-30 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 74 57 43 120 92 73 183 137 108 236 182 144 308 237 188 74 69 50 117 111 80 206 201 190 132 301 289 285 262 184 71 94 149 237 225 397 365 352 343 340 603 552 535 517 506 69 90 140 202 306 461 53 30 70 40 109 60 155 83 236 125 354 188 54 41 30 72 54 40 108 82 60 145 109 80 253 219 163 120 385 382 326 246 179 41 46 51 51 61 46 51 51 61 41 46 51 51 61 71 41 46 51 51 61 71 1120 1120 1150 1150 1150 1400 1400 1420 1490 1500 1500 1500 1500 1500 1580 1500 1500 1500 1500 1500 1600 1750 1750 1750 1750 1750 2200 2200 2200 2200 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 45 186 231 215 55 232 300 215 65 297 364 245 80 359 446 260 90 451 509 255 70 270 378 250 70 369 500 250 80 474 683 300 90 602 775 300 80 324 450 260 80 393 531 270 100 512 697 310 100 597 811 330 110 802 1084 360 140 1146 1443 400 80 359 495 275 80 427 605 285 100 571 798 335 100 667 937 340 110 880 1231 365 140 1187 1613 430 145 218 161 257 187 314 216 343 256 394 190 316 242 403 316 516 396 621 210 342 254 402 313 502 386 616 495 796 695 1023 243 393 286 469 361 590 437 706 538 881 751 1152 5-7 6-8 7-9 7-9 8-10 5-8 6-9 7-9 8-10 4-7 5-8 6-9 6-9 7-10 8-30 4-7 5-8 6-9 6-9 7-10 8-30 B Heat-resistant materials, see pp. 0.9 and 4.4 B type 46 L d3 type 48 L d3 250 C type 100 250 350 49 76 13 49 76 14 49 76 25 49 76 35 49 76 45 111 157 151 274 291 96 124 144 238 250 71 91 114 217 238 permissible load [kN] 450 500 510 530 94 182 214 87 171 199 165 193 147 186 560 104 128 580 600°C 96 70 E A B C H wt. [kg] 531 581 681 681 681 400 395 445 450 450 343 370 400 420 420 590 585 635 650 650 150 200 300 300 300 104 115 136 157 157 H E 4. 76 11 4. 76 12 4. 76 13 4. 76 14 4. 76 15 4. 76 21 4. 76 22 4. 76 23 4. 76 24 4. 76 31 4. 76 32 4. 76 33 4. 76 34 4. 76 35 4. 76 36 4. 76 41 4. 76 42 4. 76 43 4. 76 44 4. 76 45 4. 76 46 307 permissible load [kN] 450 500 510 530 d2 600°C EK 13 580 E 42 76 19 560 E 350 d2 250 permissible load [kN] 450 500 510 530 d3 type 100 ER Selection table OD 762 A B A 4.42 Selection table OD 812.8 Pipe clamps, clamp bases, OD 812.8 (ND 800), type 42, 44, 46, 48, 49 type 100 250 350 42 81 19 13 10 7.4 type 100 250 350 44 81 14 44 81 15 44 81 16 44 81 17 44 81 18 44 81 19 44 81 25 44 81 26 44 81 27 44 81 28 44 81 29 44 81 35 44 81 36 44 81 37 44 81 38 44 81 39 44 81 45 44 81 46 44 81 47 44 81 48 54 89 122 154 208 308 44 71 98 119 168 239 37 57 79 87 125 174 55 77 119 164 248 E d2 B d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type type 46 L EK d3 type 48 L ER d3 250 340 292 340 336 340 560 permissible load [kN] 450 500 510 530 43 65 100 127 196 40 59 87 119 180 69 104 150 159 259 280 340 339 68 103 149 158 258 334 560 67 86 138 153 201 35 52 83 89 105 85 114 142 197 218 310 580 580 65 84 105 146 d2 E B wt. [kg] load group M30 480 90 33 5-6 600°C d3 E B wt. [kg] load group 47 63 78 108 41 51 61 71 71 71 51 61 71 71 71 51 61 71 71 71 51 61 71 71 700 700 700 700 700 720 790 790 790 790 790 810 810 810 810 810 810 810 810 810 156 162 168 181 222 235 138 149 171 196 218 189 209 225 276 260 218 283 260 286 76 78 90 109 149 198 72 98 120 153 218 121 173 231 264 312 197 263 300 410 4-7 6-9 7-10 8-30 8-30 9-30 6-9 7-10 8-30 8-30 9-30 6-9 7-10 8-30 8-30 9-30 6-9 7-10 8-30 9-30 600°C permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 90 135 210 271 323 68 55 102 81 156 123 208 165 250 198 74 70 50 117 111 80 226 219 207 145 332 319 315 289 204 81 104 149 228 220 400 363 351 341 338 662 606 587 568 556 80 102 140 198 306 502 62 34 80 46 109 60 152 81 236 125 386 207 60 45 34 82 62 46 108 81 60 147 108 80 250 219 163 120 398 394 365 273 200 46 51 61 61 71 46 51 61 71 46 46 51 51 61 71 46 46 51 51 61 71 1200 1200 1200 1200 1200 1500 1500 1560 1560 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1800 1800 1800 1800 1800 2300 2300 2300 2300 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 2400 45 214 267 215 60 268 331 240 70 360 446 255 90 447 559 245 100 544 615 265 80 296 419 250 80 405 545 250 90 586 762 320 100 750 971 320 90 396 520 280 90 466 635 300 100 563 755 330 110 665 903 350 120 881 1166 370 150 1341 1771 415 90 433 598 295 90 523 709 300 100 631 869 340 110 746 1021 350 120 976 1335 370 150 1350 1879 465 162 266 177 279 224 338 257 392 281 448 209 338 271 438 386 597 449 717 261 398 295 461 343 537 420 654 540 854 773 1153 282 447 335 532 394 628 477 761 591 947 818 1322 5-8 6-9 7-10 8-10 9-30 5-8 6-9 7-10 8-30 5-8 5-8 6-9 6-9 7-10 8-30 5-8 5-8 6-9 6-9 7-10 8-30 H E C 4. 81 11 4. 81 12 4. 81 13 4. 81 14 4. 81 15 4. 81 21 4. 81 22 4. 81 23 4. 81 24 4. 81 31 4. 81 32 4. 81 33 4. 81 34 4. 81 35 4. 81 36 4. 81 41 4. 81 42 4. 81 43 4. 81 44 4. 81 45 4. 81 46 307 permissible load [kN] 450 500 510 530 A B A 4.43 type 100 250 350 49 81 13 49 81 14 49 81 25 49 81 35 49 81 45 118 162 158 280 350 102 128 152 243 301 74 94 130 218 286 permissible load [kN] 450 500 510 530 108 184 257 100 173 240 168 232 150 210 560 106 154 580 600°C 116 85 E A B C H wt. [kg] 556 606 706 706 706 400 395 445 450 445 362 400 425 425 425 590 585 635 650 650 150 200 300 300 300 109 122 145 161 167 Selection table OD 863.6 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 863.6 (ND 850), type 42, 44, 46, 48, 49 250 350 13 10 7.2 type 100 250 350 44 86 14 44 86 15 44 86 16 44 86 17 44 86 18 44 86 19 44 86 25 44 86 26 44 86 27 44 86 28 44 86 29 44 86 35 44 86 36 44 86 37 44 86 38 44 86 46 44 86 47 44 86 48 51 88 151 208 300 308 42 70 119 173 221 238 36 59 87 125 176 172 78 119 168 188 254 580 d2 E B wt. [kg] load group M30 504 100 37 5-6 600°C d3 E B wt. [kg] load group 60 78 108 41 51 61 71 71 71 51 71 71 71 71 61 71 71 71 61 71 71 735 735 735 735 735 760 815 815 815 815 815 845 845 845 845 845 845 845 171 162 203 222 248 229 149 171 198 218 218 210 225 276 270 276 276 286 81 86 117 161 215 215 101 124 169 223 233 191 248 300 319 294 334 441 4-7 6-9 7-10 8-30 8-30 9-30 7-9 8-30 8-30 8-30 9-30 7-10 8-30 8-30 9-30 7-10 8-30 9-30 600°C B E 42 86 19 560 d2 type 100 permissible load [kN] 450 500 510 530 340 340 333 340 280 340 340 101 150 185 260 87 138 175 200 335 216 308 52 82 91 104 109 142 197 84 105 146 Heat-resistant materials, see pp. 0.9 and 4.4 d3 60 87 125 136 184 102 151 187 263 580 B E 296 65 100 137 149 201 560 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 80 100 140 197 306 504 62 34 80 46 109 60 152 80 235 124 388 206 60 45 34 81 61 46 106 80 60 143 108 80 212 211 162 120 373 359 272 200 46 51 61 61 71 46 51 61 71 46 46 51 51 61 71 46 46 51 51 61 71 1230 1230 1250 1250 1250 1550 1550 1550 1550 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1650 1850 1850 1850 1850 1850 2350 2350 2350 2350 2450 2450 2450 2450 2450 2450 2450 2450 2450 2450 2450 2450 45 238 286 215 60 284 352 240 70 377 458 255 90 508 572 245 100 563 641 265 80 336 451 250 80 443 592 250 90 595 807 320 100 769 1013 320 90 395 530 280 90 476 643 300 100 558 746 330 110 678 914 350 120 896 1218 370 150 1354 1800 415 90 461 629 295 90 556 749 300 100 645 884 340 110 769 1042 350 120 977 1344 370 150 1398 1923 465 176 296 198 310 235 376 260 437 283 466 225 366 295 469 376 596 469 745 270 417 317 490 371 576 450 695 580 903 786 1214 303 477 351 556 422 665 486 770 625 996 872 1375 5-8 6-9 7-10 8-10 9-30 5-8 6-9 7-10 8-30 5-8 5-8 6-9 6-9 7-10 8-30 5-8 5-8 6-9 6-9 7-10 8-30 type 46 L d3 type 48 L d3 279 C type 100 250 350 49 86 13 49 86 14 49 86 25 49 86 35 49 86 45 136 242 203 411 553 115 190 176 355 406 84 154 153 305 460 permissible load [kN] 450 500 510 530 139 252 414 129 238 353 233 320 209 283 560 148 199 580 600°C 156 117 E A B C H wt. [kg] 582 632 732 732 732 450 445 495 495 495 360 420 451 480 485 650 660 715 715 755 150 200 300 300 300 126 145 176 200 232 H E 70 55 101 80 156 124 208 165 248 196 73 70 50 116 110 80 226 218 181 146 331 318 314 262 204 83 101 153 224 218 397 361 349 340 337 661 605 586 567 555 EK 90 135 202 273 319 ER type 4. 86 11 4. 86 12 4. 86 13 4. 86 14 4. 86 15 4. 86 21 4. 86 22 4. 86 23 4. 86 24 4. 86 31 4. 86 32 4. 86 33 4. 86 34 4. 86 35 4. 86 36 4. 86 41 4. 86 42 4. 86 43 4. 86 44 4. 86 45 4. 86 46 307 permissible load [kN] 450 500 510 530 A B A 4.44 Selection table OD 914.4 Pipe clamps, clamp bases, OD 914.4 (ND 900), type 42, 44, 46, 48, 49 type 100 250 350 42 91 19 13 10 7.6 type 100 250 350 44 91 14 44 91 15 44 91 16 44 91 17 44 91 18 44 91 19 44 91 25 44 91 26 44 91 27 44 91 28 44 91 29 44 91 35 44 91 36 44 91 37 44 91 38 44 91 46 44 91 47 44 91 48 51 88 153 208 254 308 43 70 117 170 209 238 36 56 87 125 167 172 78 120 169 188 255 permissible load [kN] 450 500 510 530 560 580 d2 E B wt. [kg] load group M30 530 100 40 5-6 600°C d3 E B wt. [kg] load group 63 78 108 41 51 61 71 71 71 51 71 71 71 71 61 71 71 71 61 71 71 760 760 760 760 760 785 840 840 840 840 840 870 870 870 870 870 870 870 156 162 201 222 229 235 149 171 196 218 218 209 225 276 260 283 260 286 83 86 120 163 220 220 107 133 168 224 238 191 251 289 340 293 330 439 4-7 6-9 7-10 8-30 8-30 9-30 7-9 8-30 8-30 9-30 9-30 7-10 8-30 9-30 9-30 7-10 8-30 9-30 600°C E d2 B d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type type 46 L EK d3 type 48 L ER d3 279 340 297 340 329 340 65 101 133 149 201 60 88 125 136 184 102 152 186 255 274 340 340 101 150 184 252 85 139 170 202 335 218 308 560 52 83 90 105 115 143 198 580 85 105 146 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 96 135 214 280 332 72 57 102 81 158 125 210 167 249 197 84 122 215 208 317 305 301 387 371 367 81 60 117 85 197 140 275 200 332 240 91 140 203 444 424 410 399 395 680 630 610 590 576 680 680 680 680 676 90 139 185 360 518 608 70 40 109 60 145 80 277 147 398 214 468 252 72 109 145 260 255 410 364 476 468 438 54 40 81 60 110 80 192 140 272 200 330 240 46 51 61 61 71 46 51 61 71 71 46 46 51 61 71 71 46 46 51 61 71 71 1300 1300 1300 1300 1300 1600 1600 1600 1600 1600 1700 1700 1700 1700 1760 1780 1700 1700 1700 1700 1800 1800 1900 1900 1900 1900 1900 2400 2400 2400 2400 2400 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 50 60 70 90 100 80 90 100 100 110 100 110 110 130 130 160 100 110 110 130 130 160 262 309 442 556 616 383 487 666 862 930 500 636 771 1152 1532 1750 547 692 851 1216 1581 1776 320 379 514 618 704 514 643 861 1105 1278 645 828 1021 1500 1945 2116 737 942 1154 1655 2091 2393 255 204 240 214 240 263 265 305 295 339 250 272 270 316 300 414 325 482 345 562 300 314 330 390 350 469 385 691 455 913 440 998 300 342 345 443 370 544 445 764 445 946 490 1109 310 329 407 471 537 407 498 639 756 876 479 594 718 1035 1291 1447 537 694 849 1136 1451 1642 5-8 6-9 7-10 8-10 9-30 5-8 6-9 7-10 8-30 9-30 5-8 5-8 6-9 7-10 8-30 9-30 5-8 5-8 6-9 7-10 8-30 9-30 E A B C H wt. [kg] 607 657 757 757 757 450 450 500 500 495 362 420 451 483 483 650 660 715 715 755 150 200 300 300 300 129 149 180 203 236 H E C 4. 91 11 4. 91 12 4. 91 13 4. 91 14 4. 91 15 4. 91 21 4. 91 22 4. 91 23 4. 91 24 4. 91 25 4. 91 31 4. 91 32 4. 91 33 4. 91 34 4. 91 35 4. 91 36 4. 91 41 4. 91 42 4. 91 43 4. 91 44 4. 91 45 4. 91 46 307 permissible load [kN] 450 500 510 530 A B A 4.45 type 100 250 350 49 91 13 49 91 14 49 91 25 49 91 35 49 91 45 137 249 203 397 559 116 193 176 346 486 85 157 153 309 466 permissible load [kN] 450 500 510 530 140 255 419 130 240 356 236 323 209 285 560 148 201 580 600°C 156 118 Selection table OD 965.2 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 965.2 (ND 950), type 42, 44, 46, 48, 49 13 10 7.4 type 100 250 350 44 97 14 44 97 15 44 97 16 44 97 17 44 97 18 44 97 19 44 97 25 44 97 26 44 97 27 44 97 28 44 97 29 44 97 35 44 97 36 44 97 37 44 97 38 44 97 39 44 97 46 44 97 47 44 97 48 51 89 149 208 299 366 43 71 119 173 233 295 36 60 87 126 175 215 85 123 171 246 299 346 340 311 340 97 126 178 227 101 148 188 201 241 259 340 340 99 146 185 199 238 560 85 140 170 192 232 335 d2 E B wt. [kg] load group M30 554 100 41 5-6 600°C d3 E B wt. [kg] load group 61 78 108 41 51 61 71 71 81 51 71 71 71 81 61 71 71 71 71 61 71 71 785 785 785 800 800 820 865 865 865 865 880 900 900 900 900 900 900 900 900 171 162 203 222 248 276 182 189 210 218 255 210 225 270 276 286 276 276 286 89 94 130 179 241 309 118 144 193 246 317 200 265 304 352 464 307 349 463 4-7 6-9 7-10 8-30 9-30 10-40 7-9 8-30 8-30 9-30 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 600°C B 52 83 91 105 155 107 143 198 305 580 83 106 147 Heat-resistant materials, see pp. 0.9 and 4.4 B permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 57 80 127 166 227 293 83 118 208 304 295 435 427 419 575 556 542 type 100 250 350 49 97 13 49 97 14 49 97 25 49 97 35 49 97 45 139 249 264 414 581 118 197 225 358 500 87 160 178 308 475 80 114 181 250 345 441 383 680 626 606 586 680 680 680 680 760 760 742 715 60 85 143 200 280 360 90 139 201 380 574 673 689 89 139 185 359 520 612 684 70 109 145 276 400 471 570 40 60 80 147 213 250 310 71 106 140 252 385 368 472 422 586 581 557 53 80 106 189 270 318 419 permissible load [kN] 450 500 510 530 146 255 427 136 240 386 237 339 231 300 40 60 80 140 200 239 310 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 71 1350 1400 1400 1400 1400 1400 1650 1650 1650 1650 1650 1700 1750 1750 1750 1750 1770 1770 1770 1750 1750 1750 1750 1750 1750 1780 2000 2000 2000 2000 2000 2000 2450 2450 2450 2450 2450 2450 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 2550 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 285 338 437 542 745 863 417 523 703 858 1037 1244 511 639 764 1174 1556 1805 1897 586 746 875 1249 1599 1807 2166 347 419 546 643 825 995 554 696 888 1114 1399 1647 659 842 1002 1539 2000 2257 2506 777 990 1166 1679 2152 2433 2914 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 267 300 304 349 406 455 312 351 438 540 670 813 336 429 519 761 1022 1060 1164 373 471 552 815 970 1121 1290 363 5-8 389 6-9 450 7-10 536 8-10 602 9-30 690 10-40 442 5-8 546 6-9 670 7-10 831 8-30 1019 9-30 1203 10-40 509 5-8 647 5-8 777 6-9 1097 7-10 1377 8-30 1542 9-30 1733 10-40 589 5-8 727 5-8 858 6-9 1249 7-10 1500 8-30 1734 9-30 1966 9-30 E A B C H wt. [kg] 633 683 783 783 783 450 445 500 500 500 400 460 490 520 520 650 660 715 715 755 150 200 300 300 300 137 159 191 214 249 type 46 L d3 EK 72 101 160 209 287 370 type 48 L d3 ER 96 134 216 278 383 492 330 C E 4. 97 11 4. 97 12 4. 97 13 4. 97 14 4. 97 15 4. 97 16 4. 97 21 4. 97 22 4. 97 23 4. 97 24 4. 97 25 4. 97 26 4. 97 31 4. 97 32 4. 97 33 4. 97 34 4. 97 35 4. 97 36 4. 97 37 4. 97 41 4. 97 42 4. 97 43 4. 97 44 4. 97 45 4. 97 46 4. 97 47 H type 380 permissible load [kN] 450 500 510 530 103 137 193 247 580 E 42 97 19 560 E 350 d2 250 d3 type 100 permissible load [kN] 450 500 510 530 560 163 212 580 600°C 165 125 A B A 4.46 Selection table OD 1016 Pipe clamps, clamp bases, OD 1016 (ND 1000), type 42, 44, 46, 48, 49 type 100 d2 B 31 350 23 16 E 42 T0 19 250 d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type 100 250 350 44 T0 14 44 T0 15 44 T0 16 44 T0 17 44 T0 18 44 T0 19 44 T0 24 44 T0 25 44 T0 26 44 T0 27 44 T0 28 44 T0 29 44 T0 35 44 T0 36 44 T0 37 44 T0 38 44 T0 39 44 T0 46 44 T0 47 44 T0 48 92 149 208 288 373 405 73 120 173 230 295 359 60 87 125 174 212 259 87 123 171 249 299 343 type type 46 L EK d3 type 48 L ER d3 330 H E C A B A 4.47 4. T0 11 4. T0 12 4. T0 13 4. T0 14 4. T0 15 4. T0 16 4. T0 21 4. T0 22 4. T0 23 4. T0 24 4. T0 25 4. T0 26 4. T0 31 4. T0 32 4. T0 33 4. T0 34 4. T0 35 4. T0 36 4. T0 37 4. T0 41 4. T0 42 4. T0 43 4. T0 44 4. T0 45 4. T0 46 4. T0 47 380 380 340 permissible load [kN] 450 500 510 530 560 permissible load [kN] 450 500 510 530 69 103 137 197 242 280 63 97 125 180 222 258 99 146 188 199 242 340 333 98 144 185 197 239 328 560 84 139 170 192 232 52 83 91 105 155 107 143 198 304 580 580 82 106 147 d2 E B wt. [kg] load group M30 592 150 85 5-6 600°C d3 E B wt. [kg] load group 61 78 108 51 61 71 71 81 91 51 71 71 71 81 81 61 71 71 71 71 61 71 71 810 810 850 850 860 915 890 890 890 890 910 910 930 930 930 930 930 930 930 930 162 203 222 248 276 276 182 189 210 218 276 283 210 225 270 276 286 255 276 286 97 137 184 252 323 370 123 150 198 254 326 376 205 274 311 361 478 315 359 476 6-9 7-10 8-30 9-30 10-40 20-50 7-9 8-30 8-30 9-30 10-40 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 600°C permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 97 134 216 321 458 606 72 101 159 235 351 459 57 80 126 187 279 364 86 119 208 303 436 427 562 541 512 81 114 181 253 360 416 60 84 141 200 285 390 91 141 188 388 680 627 608 588 574 680 680 680 680 676 760 760 760 760 760 type 100 250 350 49 T0 13 49 T0 14 49 T0 25 49 T0 35 49 T0 45 175 299 295 414 583 133 221 251 358 502 108 179 200 308 477 90 140 185 359 520 611 742 70 109 145 276 400 470 581 40 60 80 147 213 250 310 71 107 139 253 370 367 433 424 588 583 556 53 80 108 189 270 320 419 permissible load [kN] 450 500 510 530 164 255 428 152 240 386 237 339 231 300 40 60 80 139 199 240 310 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 81 560 163 212 1570 1570 1600 1600 1600 1600 1800 1800 1800 1800 1800 1820 1900 1900 1900 1900 1900 1900 1980 1900 1900 1900 1900 1900 1900 1900 2200 2200 2200 2200 2200 2200 2600 2600 2600 2600 2600 2600 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 580 600°C 165 125 323 380 492 655 880 1195 462 583 782 1016 1176 1338 561 710 852 1338 1688 1911 2140 663 828 980 1382 1771 2029 2407 395 467 608 817 1048 1267 619 758 1002 1232 1537 1730 728 916 1107 1655 2156 2444 2736 854 1082 1275 1841 2344 2649 3182 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 E A B 658 708 808 808 808 435 445 495 495 500 410 470 500 540 540 318 330 352 414 506 609 338 388 487 604 798 865 391 474 577 802 1097 1143 1370 425 522 617 910 1083 1249 1443 411 466 520 600 766 870 531 588 743 903 1123 1222 567 699 850 1192 1492 1679 1889 633 794 931 1352 1635 1831 2153 5-8 6-9 7-10 8-10 9-30 10-40 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 C H wt. [kg] 705 715 760 760 810 150 200 300 300 300 231 251 291 311 346 4 Selection table OD 1067 Pipe clamps, clamp bases, OD 1067 (ND 1050), type 42, 44, 46, 48, 49 type 100 250 350 44 T1 14 44 T1 15 44 T1 16 44 T1 17 44 T1 18 44 T1 19 44 T1 24 44 T1 25 44 T1 26 44 T1 27 44 T1 28 44 T1 29 44 T1 35 44 T1 36 44 T1 37 44 T1 38 44 T1 39 44 T1 46 44 T1 47 44 T1 48 92 151 208 293 373 405 73 118 172 236 297 357 61 87 125 175 214 258 87 123 172 252 300 347 380 340 69 104 137 198 241 280 63 97 125 180 223 258 99 146 188 199 242 340 334 98 144 185 197 239 329 560 84 139 170 191 233 52 83 91 106 157 107 143 199 304 580 83 106 146 E B wt. [kg] load group M30 618 150 89 5-6 600°C d3 E B wt. [kg] load group 61 79 108 51 61 71 71 81 91 51 71 71 71 81 81 61 71 71 71 71 61 71 71 835 835 875 875 885 940 915 915 915 915 935 935 955 955 955 955 955 955 955 955 162 203 222 248 276 276 182 189 210 218 276 283 210 225 270 276 286 276 276 286 104 144 195 266 338 379 129 157 208 266 342 392 215 287 326 377 501 331 376 499 6-9 7-10 8-30 9-30 10-40 20-50 7-9 8-30 8-30 9-30 10-40 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 B Heat-resistant materials, see pp. 0.9 and 4.4 B permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 72 102 159 234 353 458 57 81 126 186 280 364 84 118 208 295 435 422 594 544 508 type 100 250 350 49 T1 13 49 T1 14 49 T1 25 49 T1 35 49 T1 45 172 301 296 414 579 134 222 251 358 498 109 180 200 308 473 81 114 182 256 364 413 60 84 140 200 286 390 93 141 188 388 680 627 608 588 574 680 680 680 680 676 760 760 760 760 760 90 140 185 359 520 614 741 70 109 145 277 400 473 580 40 60 80 147 213 250 310 71 107 147 253 358 356 479 431 582 580 570 54 81 108 189 270 324 419 permissible load [kN] 450 500 510 530 166 255 425 154 240 387 237 342 231 302 40 60 80 140 200 240 310 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 81 560 163 214 1500 1640 1650 1650 1650 1650 1850 1850 1850 1850 1850 1870 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 2250 2250 2250 2250 2250 2250 2650 2650 2650 2650 2650 2650 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 580 600°C 165 125 336 407 527 702 935 1124 504 627 832 1034 1251 1424 603 757 904 1417 1865 2026 2265 708 873 1052 1481 1877 2139 2601 417 498 646 865 1139 1300 642 790 1066 1290 1624 1824 763 969 1164 1722 2256 2557 2859 896 1138 1372 1926 2462 2842 3357 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 E A B 684 734 834 834 834 435 445 495 495 500 440 500 530 570 570 312 345 374 436 565 635 365 404 507 631 789 903 407 493 599 836 1121 1190 1387 441 546 645 943 1126 1299 1490 423 493 552 663 800 900 560 607 767 930 1164 1265 602 721 876 1235 1543 1735 1969 670 838 964 1398 1688 1876 2216 5-8 6-9 7-10 8-10 9-30 10-40 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 C H wt. [kg] 705 715 760 760 810 150 200 300 300 300 243 263 304 324 361 type 46 L d3 EK 97 134 213 317 464 595 type 48 L d3 ER 4. T1 11 4. T1 12 4. T1 13 4. T1 14 4. T1 15 4. T1 16 4. T1 21 4. T1 22 4. T1 23 4. T1 24 4. T1 25 4. T1 26 4. T1 31 4. T1 32 4. T1 33 4. T1 34 4. T1 35 4. T1 36 4. T1 37 4. T1 41 4. T1 42 4. T1 43 4. T1 44 4. T1 45 4. T1 46 4. T1 47 330 C E type 380 permissible load [kN] 450 500 510 530 d2 600°C E 16 580 d2 23 560 E 31 350 H 42 T1 19 250 permissible load [kN] 450 500 510 530 d3 type 100 A B A 4.48 Selection table OD 1118 Pipe clamps, clamp bases, OD 1118 (ND 1100), type 42, 44, 46, 48, 49 type 100 250 350 42 T2 19 31 23 16 type 100 250 350 44 T2 14 44 T2 15 44 T2 16 44 T2 17 44 T2 18 44 T2 19 44 T2 24 44 T2 25 44 T2 26 44 T2 27 44 T2 28 44 T2 29 44 T2 35 44 T2 36 44 T2 37 44 T2 38 44 T2 39 44 T2 46 44 T2 47 44 T2 48 92 151 207 294 369 405 74 113 164 232 296 358 59 87 125 174 214 259 88 123 172 249 301 348 E d2 B d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type type 46 L EK d3 type 48 L ER d3 374 380 340 560 permissible load [kN] 450 500 510 530 69 104 137 195 241 280 63 98 125 181 223 259 100 146 188 200 242 340 334 98 144 185 197 239 329 560 84 139 170 193 233 52 83 91 106 157 107 143 199 305 580 580 83 106 147 d2 E B wt. [kg] load group M30 644 150 93 5-6 600°C d3 E B wt. [kg] load group 61 79 109 51 61 71 71 81 91 51 71 71 71 81 81 61 71 71 71 71 61 71 71 860 860 900 900 915 965 940 940 940 940 960 960 980 980 980 980 980 980 980 980 162 203 222 248 276 276 182 189 210 218 276 283 210 225 270 276 286 276 276 286 109 151 200 277 346 397 132 161 213 272 349 401 220 294 332 384 511 338 383 509 6-9 7-10 8-30 9-30 10-40 20-50 7-9 8-30 8-30 9-30 10-40 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 600°C permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 97 136 213 320 471 598 72 101 159 235 354 459 57 80 126 187 280 364 90 119 208 300 435 429 539 524 508 81 116 178 252 366 419 60 85 142 200 285 390 92 141 186 389 680 629 610 590 576 680 680 680 680 673 760 760 760 760 760 90 140 185 360 518 612 741 70 109 144 277 399 471 580 40 60 80 146 213 250 310 72 107 146 257 406 367 480 430 589 584 569 54 80 108 189 271 324 419 40 60 80 140 200 240 310 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 81 1560 1570 1670 1670 1690 1690 1900 1900 1900 1900 1900 1970 2000 2000 2000 2000 2030 2030 2030 2000 2000 2000 2000 2000 2000 2000 2300 2300 2300 2300 2300 2300 2700 2700 2700 2700 2700 2700 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 2800 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 362 427 562 718 992 1230 532 664 869 1097 1385 1545 642 806 958 1491 1963 2134 2382 754 926 1109 1571 1989 2292 2773 458 540 685 918 1206 1409 677 833 1118 1355 1713 1965 807 1020 1226 1809 2377 2691 3000 956 1187 1440 2040 2574 2993 3519 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 E A B 709 759 859 859 859 435 445 495 495 500 450 510 550 590 590 357 373 459 514 612 680 415 496 546 679 843 983 436 536 606 893 1159 1280 1482 497 600 687 966 1202 1329 1570 480 573 608 721 868 984 637 667 817 992 1238 1335 661 774 894 1300 1634 1828 2111 719 890 1026 1430 1784 1981 2318 5-8 6-9 7-10 8-10 9-30 10-40 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 C H wt. [kg] 700 715 760 760 810 150 200 300 300 300 251 272 315 335 373 H E C 4. T2 11 4. T2 12 4. T2 13 4. T2 14 4. T2 15 4. T2 16 4. T2 21 4. T2 22 4. T2 23 4. T2 24 4. T2 25 4. T2 26 4. T2 31 4. T2 32 4. T2 33 4. T2 34 4. T2 35 4. T2 36 4. T2 37 4. T2 41 4. T2 42 4. T2 43 4. T2 44 4. T2 45 4. T2 46 4. T2 47 380 permissible load [kN] 450 500 510 530 A B A 4.49 type 100 250 350 49 T2 13 49 T2 14 49 T2 25 49 T2 35 49 T2 45 174 305 298 414 581 135 223 254 358 500 110 181 204 308 475 permissible load [kN] 450 500 510 530 167 255 427 155 240 389 237 343 231 304 560 163 214 580 600°C 166 126 Selection table OD 1168 4 Temp. of medium 600°C from page 4.52 Load doubling via type 77, see page 4.67 Pipe clamps, clamp bases, OD 1168 (ND 1150), type 42, 44, 46, 48, 49 type 100 250 350 44 T3 14 44 T3 15 44 T3 16 44 T3 17 44 T3 18 44 T3 19 44 T3 24 44 T3 25 44 T3 26 44 T3 27 44 T3 28 44 T3 29 44 T3 35 44 T3 36 44 T3 37 44 T3 38 44 T3 39 44 T3 46 44 T3 47 44 T3 48 95 152 208 302 360 405 75 116 168 240 290 357 63 87 125 174 210 258 87 124 173 251 302 346 380 340 68 104 137 199 237 274 63 98 125 182 221 256 100 146 188 200 231 340 334 98 144 185 197 231 329 560 84 140 170 192 225 52 83 91 106 156 107 144 198 301 580 83 106 148 E B wt. [kg] load group M30 670 150 97 5-6 600°C d3 E B wt. [kg] load group 61 79 109 51 61 71 71 81 91 51 71 71 71 81 81 61 71 71 71 71 61 71 71 162 203 222 248 276 276 182 189 210 225 276 283 210 225 270 276 286 276 276 298 113 156 211 288 368 414 138 169 223 307 365 419 231 308 348 403 539 354 402 532 6-9 7-10 8-30 9-30 10-40 20-50 7-9 8-30 8-30 9-30 10-40 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 885 885 925 925 985 1000 965 965 965 965 985 985 1005 1005 1005 1005 1020 1005 1005 1005 B Heat-resistant materials, see pp. 0.9 and 4.4 B permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 95 135 213 318 471 592 72 101 159 234 355 460 57 80 126 186 282 365 87 124 209 301 434 422 580 531 514 type 100 250 350 49 T3 13 49 T3 14 49 T3 25 49 T3 35 49 T3 45 174 308 300 414 578 137 225 255 358 497 111 183 204 308 472 80 116 179 252 366 421 90 139 183 357 522 608 742 70 107 145 275 402 468 580 40 60 80 147 213 250 310 71 106 147 258 410 367 480 424 588 583 571 54 80 108 189 271 319 420 40 60 80 140 200 240 309 1630 1650 1720 1720 1750 1750 1950 1950 1950 1950 1950 2060 2050 2050 2050 2050 2050 2100 2100 2050 2050 2050 2050 2050 2120 2120 2350 2350 2350 2350 2350 2350 2750 2750 2750 2750 2750 2750 2850 2850 2850 2850 2850 2850 2850 2850 2850 2850 2850 2850 2850 2850 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 389 459 598 761 1050 1263 565 704 907 1160 1424 1637 678 859 1013 1576 2119 2264 2524 798 995 1188 1662 2104 2471 2941 482 577 730 969 1271 1443 707 876 1171 1422 1795 2060 849 1070 1287 1904 2497 2798 3209 992 1257 1508 2131 2700 3158 3684 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 E A B 734 784 884 884 884 435 445 495 495 500 470 540 580 620 620 373 391 494 531 639 714 428 511 607 704 878 983 453 555 632 928 1167 1339 1548 512 621 716 1005 1249 1417 1672 493 588 658 756 891 1029 651 693 879 1021 1274 1380 675 797 926 1343 1688 1885 2180 741 916 1054 1476 1838 2044 2399 5-8 6-9 7-10 8-10 9-30 10-40 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 C H wt. [kg] 700 715 760 760 810 150 200 300 300 300 261 284 328 348 388 type 46 L d3 type 48 L d3 374 C H 398 665 617 602 589 680 680 680 680 760 760 760 760 60 85 143 201 285 390 93 141 184 394 576 673 759 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 81 EK 4. T3 11 4. T3 12 4. T3 13 4. T3 14 4. T3 15 4. T3 16 4. T3 21 4. T3 22 4. T3 23 4. T3 24 4. T3 25 4. T3 26 4. T3 31 4. T3 32 4. T3 33 4. T3 34 4. T3 35 4. T3 36 4. T3 37 4. T3 41 4. T3 42 4. T3 43 4. T3 44 4. T3 45 4. T3 46 4. T3 47 ER type 380 permissible load [kN] 450 500 510 530 d2 600°C E 16 580 d2 23 560 E 31 350 E 42 T3 19 250 permissible load [kN] 450 500 510 530 d3 type 100 permissible load [kN] 450 500 510 530 167 255 425 156 240 396 237 359 231 347 560 163 240 580 600°C 180 132 A B A 4.50 Selection table OD 1219 Pipe clamps, clamp bases, OD 1219 (ND 1200), type 42, 44, 46, 48, 49 type 100 d2 B 31 350 23 16 E 42 T4 19 250 d3 Heat-resistant materials, see pp. 0.9 and 4.4 E B type 100 250 350 44 T4 14 44 T4 15 44 T4 16 44 T4 17 44 T4 18 44 T4 19 44 T4 24 44 T4 25 44 T4 26 44 T4 27 44 T4 28 44 T4 29 44 T4 35 44 T4 36 44 T4 37 44 T4 38 44 T4 39 44 T4 46 44 T4 47 44 T4 48 95 152 208 301 361 405 76 121 166 235 290 359 60 87 125 174 210 260 90 124 170 250 301 347 type type 46 L EK d3 type 48 L ER d3 374 380 340 560 permissible load [kN] 450 500 510 530 70 102 134 197 239 277 64 95 125 182 221 256 100 151 188 200 234 340 334 98 149 185 197 231 330 560 85 140 170 192 227 52 83 92 106 157 107 144 200 303 580 580 83 106 148 d2 E B wt. [kg] load group M30 694 150 100 5-6 600°C d3 E B wt. [kg] load group 61 79 110 51 61 71 71 81 91 51 71 71 71 81 81 61 71 71 71 71 61 71 71 162 203 222 248 276 276 182 189 210 225 283 283 210 225 270 276 286 276 276 298 119 167 217 301 376 424 143 172 228 313 395 432 236 318 355 410 549 360 409 544 6-9 7-10 8-30 9-30 10-40 20-50 7-9 8-30 8-30 9-30 10-40 10-40 7-10 8-30 8-30 9-30 9-30 7-10 8-30 9-30 600°C 910 910 950 950 1010 1030 990 990 990 990 1010 1020 1030 1030 1030 1030 1045 1030 1030 1030 permissible load [kN] L type 46 type 48 load 100 250 350 450 500 510 530 560 580 600°C d3 min max EK [kg min] [kg max] ER [kg min] [kg max] group 97 134 213 320 481 592 72 101 159 235 354 459 57 80 126 186 281 364 90 122 208 297 435 427 580 540 505 80 116 179 252 367 410 396 656 609 594 581 680 680 680 680 760 760 760 759 60 85 141 200 285 390 92 141 189 392 574 675 751 90 140 185 360 522 613 741 70 109 144 277 402 472 580 40 60 80 146 213 250 310 71 105 146 247 405 361 473 426 568 565 54 80 108 189 270 321 420 40 60 80 140 200 240 310 46 51 61 61 71 81 46 51 61 71 71 81 46 46 51 61 71 71 81 46 46 51 61 71 71 81 1780 1780 1780 1800 1800 1800 2000 2000 2000 2000 2030 2120 2100 2100 2100 2100 2170 2180 2180 2100 2100 2100 2100 2100 2230 2230 2400 2400 2400 2400 2400 2400 2800 2800 2800 2800 2800 2800 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900 2900 50 60 70 90 100 100 80 90 100 100 110 110 100 110 110 130 130 160 160 100 110 110 130 130 160 160 419 497 638 874 1112 1384 600 757 976 1216 1521 1725 726 911 1073 1651 2199 2409 2701 846 1055 1245 1761 2224 2630 3142 512 602 777 1024 1341 1565 752 923 1230 1504 1892 2156 896 1116 1348 1992 2587 2915 3383 1049 1328 1574 2240 2836 3277 3861 295 300 315 330 330 370 305 345 375 405 450 460 330 345 395 430 465 485 520 300 345 370 445 445 490 490 E A B 760 810 910 910 910 435 445 495 495 500 490 560 610 650 650 402 418 512 567 670 766 441 527 629 734 923 1026 473 580 654 967 1241 1402 1571 533 647 741 1039 1297 1500 1770 506 603 690 793 928 1129 666 709 911 1057 1317 1425 690 817 952 1415 1733 1942 2238 761 948 1088 1515 1889 2108 2531 5-8 6-9 7-10 8-10 9-30 10-40 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 5-8 5-8 6-9 7-10 8-30 9-30 10-40 C H wt. [kg] 700 715 760 760 810 150 200 300 300 300 271 294 341 367 402 H E C 4. T4 11 4. T4 12 4. T4 13 4. T4 14 4. T4 15 4. T4 16 4. T4 21 4. T4 22 4. T4 23 4. T4 24 4. T4 25 4. T4 26 4. T4 31 4. T4 32 4. T4 33 4. T4 34 4. T4 35 4. T4 36 4. T4 37 4. T4 41 4. T4 42 4. T4 43 4. T4 44 4. T4 45 4. T4 46 4. T4 47 380 permissible load [kN] 450 500 510 530 A B A 4.51 type 100 250 350 49 T4 13 49 T4 14 49 T4 25 49 T4 35 49 T4 45 175 308 301 488 575 137 227 256 422 494 112 185 206 363 470 permissible load [kN] 450 500 510 530 169 298 422 157 280 393 277 360 270 348 560 192 240 580 600°C 180 132 4 Selection table OD 21.3 - 42.4 Temperatures 600-650°C Pipe clamps, clamp bases, OD 21.3 (ND 15), type 45, 49 type 600 610 permissible load [kN] 620 630 640 650°C 45 01 51 45 01 51 45 01 51 45 01 51 3.5 2.6 2.0 1.7 3.1 2.2 1.8 1.5 2.7 1.9 1.5 1.3 1.7 1.2 1.0 0.8 type 600 610 permissible load [kN] 620 630 640 650°C 49 01 55 4.4 4.0 3.6 2.5 2.3 1.7 1.3 1.1 3.2 2.0 1.5 1.1 0.9 2.8 E B L wt. [kg] load group 12 12 12 12 25 25 25 25 70 70 70 70 300 400 500 600 3.9 5.0 6.1 7.2 C-4 C-4 C-4 C-4 E A B C H wt. [kg] 211 250 140 330 200 5.6 E B L wt. [kg] load group d1 Pipe clamps, clamp bases, OD 26.9 (ND 20), type 45, 49 610 permissible load [kN] 620 630 640 650°C 45 02 51 45 02 51 45 02 51 45 02 51 3.6 2.6 2.0 1.7 3.2 2.3 1.8 1.5 2.7 2.0 1.6 1.3 1.8 1.3 1.0 0.8 12 12 12 12 25 25 25 25 70 70 70 70 300 400 500 600 3.9 5.0 6.1 7.2 C-4 C-4 C-4 C-4 type 600 610 permissible load [kN] 620 630 640 650°C E A B C H wt. [kg] 49 02 55 4.5 4.0 3.6 2.5 213 250 140 330 200 5.7 2.4 1.7 1.3 1.1 3.2 2.1 1.5 1.2 1.0 2.8 d1 type 43 B d1 600 E type Pipe clamps, clamp bases, OD 33.7 (ND 25), type 43, 45, 49 wt. [kg] load group 235 50 1.4 C-2 610 permissible load [kN] 620 630 640 650°C 43 03 59 4.4 3.9 3.4 2.3 650°C E B 1.8 6.0 1.3 4.4 1.0 3.4 0.8 2.8 12 12 12 12 12 12 12 12 25 25 25 25 25 25 25 25 70 100 70 100 70 100 70 100 E A 217 250 3.0 2.7 type 600 610 permissible load [kN] 620 630 640 45 03 51 45 03 52 45 03 51 45 03 52 45 03 51 45 03 52 45 03 51 45 03 52 3.7 9.3 2.7 8.8 2.1 6.9 1.7 5.6 3.3 9.3 2.4 7.7 1.8 6.0 1.5 5.0 2.8 9.2 2.0 6.7 1.6 5.3 1.3 4.3 type 600 610 permissible load [kN] 620 630 640 650°C 49 03 55 4.7 4.2 3.8 2.6 2.5 8.0 1.8 5.9 1.4 4.6 1.1 3.7 3.3 2.1 6.9 1.5 5.1 1.2 4.0 1.0 3.2 2.9 d1 12 d1 L wt. [kg] load group 300 300 400 400 500 500 600 600 3.9 8.1 5.0 10.5 6.1 12.8 7.2 15.2 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 B C H wt. [kg] 140 330 200 6.0 type 45 L d1 E B 600 B E type Pipe clamps, clamp bases, OD 42.4 (ND 32), type 43, 45, 49 610 4.4 3.9 3.4 type 600 610 permissible load [kN] 620 630 640 650°C 45 04 51 45 04 52 45 04 51 45 04 52 45 04 51 45 04 52 45 04 51 45 04 52 7.3 18 5.5 14 4.4 11 3.7 9.4 6.4 16 4.8 12 3.9 9.9 3.2 8.3 5.5 14 4.2 10 3.4 8.6 2.8 7.2 3.5 9.2 2.7 6.9 2.2 5.6 1.8 4.7 type 600 610 permissible load [kN] 620 630 640 650°C 49 04 55 5.2 4.7 4.1 2.9 3.0 4.8 12 3.6 9.3 2.9 7.5 2.4 6.3 3.7 2.7 4.2 10 3.2 8.1 2.5 6.5 2.1 5.4 3.2 650°C 2.3 12 d1 d1 E B 240 50 1.4 load group C-2 E B L wt. [kg] load group 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 70 100 70 100 70 100 70 100 350 350 450 450 550 550 650 650 6.6 12.8 8.2 15.9 9.9 19.0 11.5 22.2 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 E A B C H wt. [kg] 221 250 140 330 200 6.1 type 49 C E 600 43 04 59 wt. [kg] H type permissible load [kN] 620 630 640 B A A 4.52 Selection table OD 48.3 - 73 Temperatures 600-650°C Pipe clamps, clamp bases, OD 48.3 (ND 40), type 43, 45, 49 type 43 E d1 B type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 05 59 4.4 3.9 3.4 2.3 12 240 50 1.4 C-2 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B L wt. [kg] load group 45 05 51 45 05 52 45 05 51 45 05 52 45 05 51 45 05 52 45 05 51 45 05 52 8.6 20 6.5 17 5.2 13 4.3 12 7.5 20 5.7 15 4.5 12 3.8 10 6.6 17 4.9 13 3.9 10 3.3 8.8 4.2 11 3.2 8.6 2.5 6.9 2.1 5.7 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 80 120 80 120 80 120 80 120 350 350 450 450 550 550 650 650 7.5 15.4 9.4 19.1 11.3 22.9 13.2 26.7 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 type 600 610 permissible load [kN] 620 630 640 650°C E A B C H wt. [kg] 49 05 55 5.2 4.7 4.2 2.9 224 250 140 330 200 6.2 3.0 5.7 15 4.3 11 3.4 9.2 2.8 7.7 3.7 2.7 5.0 13 3.7 10 3.0 8.0 2.5 6.7 3.2 type 45 L d1 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 06 59 4.7 4.6 4.6 3.6 12 250 50 2.4 C-4 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B L wt. [kg] load group 45 06 51 45 06 52 45 06 51 45 06 52 45 06 51 45 06 52 45 06 51 45 06 52 9.3 20 7.5 16 6.0 13 5.1 10 8.6 18 6.6 14 5.3 11 4.5 9.6 7.5 15 5.7 12 4.6 9.9 3.9 8.3 4.8 10 3.7 7.9 3.0 6.4 2.5 5.4 12 16 12 16 12 16 12 16 25 30 25 30 25 30 25 30 100 120 100 120 100 120 100 120 400 400 500 500 600 600 700 700 10.7 17.4 13.0 21.2 15.4 24.9 17.7 28.7 C-4 1-4 C-4 1-4 C-4 1-4 C-4 1-4 type 600 610 permissible load [kN] 620 630 640 650°C E A B C H wt. [kg] 49 06 55 5.9 5.3 4.8 3.3 230 250 140 330 200 6.6 B E Pipe clamps, clamp bases, OD 60.3 (ND 50), type 43, 45, 49 type 48 L ER d3 dN 4.6 6.5 13 5.0 10 4.0 8.6 3.4 7.3 4.2 4.2 5.6 12 4.3 9.0 3.5 7.5 2.9 6.3 3.7 type 49 C H E Pipe clamps, clamp bases, OD 73 (ND 65), type 43, 48, 49 B 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 07 59 4.7 4.6 4.6 3.6 12 255 50 2.5 C-4 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 07 51 48 07 52 48 07 53 7.9 11 19 7.0 10 17 6.2 9.0 15 4.1 6.0 10 36 36 36 70 70 100 350 350 350 type 600 610 permissible load [kN] 620 630 640 650°C 49 07 55 5.9 5.3 4.8 3.3 A A 4.53 type 4.6 5.4 8.0 13 4.2 4.2 4.6 7.0 11 3.7 21 21 25 L [kg] max min max 750 750 750 6.0 8.0 10 14 18 23 load group C-4 C-4 3-5 E A B C H wt. [kg] 237 250 140 330 200 6.8 4 Selection table OD 76.1 - 133 Temperatures 600-650°C Pipe clamps, clamp bases, OD 76.1 (ND 65), type 43, 48, 49 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 08 59 4.7 4.6 4.6 3.6 12 255 50 2.5 C-4 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 08 51 48 08 52 48 08 53 7.9 11 19 7.0 10 17 6.2 9.0 15 4.1 6.0 10 36 36 36 70 70 100 350 350 350 type 600 610 permissible load [kN] 620 630 640 650°C 49 08 55 6.1 5.5 4.9 3.4 4.4 4.6 7.0 11 3.8 21 21 25 L wt. [kg] max min max 750 750 750 6.0 8.0 10 14 18 23 load group C-4 C-4 3-5 E A B C H wt. [kg] 238 250 140 330 200 6.9 type 43 Pipe clamps, clamp bases, OD 88.9 (ND 80), type 43, 48, 49 600 610 43 09 59 4.7 4.6 4.6 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 09 51 48 09 52 48 09 53 8.1 11 19 7.2 10 17 6.4 9.0 15 4.2 6.0 10 36 36 36 75 85 100 350 350 350 type 600 610 permissible load [kN] 620 630 640 650°C 49 09 55 8.9 8.0 7.2 4.9 4.6 5.5 7.9 13 6.3 650°C d1 E 3.6 12 260 4.2 4.8 6.8 11 5.6 21 21 25 B wt. [kg] load group 50 2.7 C-4 L wt. [kg] max min max 850 850 850 7.0 7.0 10 17 21 28 B E type permissible load [kN] 620 630 640 load group C-4 C-4 3-5 E A B C H wt. [kg] 294 305 170 385 250 10.0 type 48 Pipe clamps, OD 108 (ND 100), type 43, 48 type 600 610 permissible load [kN] 620 630 640 43 10 59 9.7 9.2 8.2 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 10 51 48 10 52 48 10 53 11 15 30 10 13 27 9.1 12 24 6.1 8.0 16 51 51 51 85 95 140 350 350 350 7.1 8.0 10 21 650°C d1 E 5.1 16 270 6.1 7.0 9.2 18 21 25 34 B wt. [kg] load group 70 5.1 1-4 L wt. [kg] max min max 950 950 950 9.0 10 17 25 30 48 L d3 load group ER 5.4 8.0 13 4.2 d1 4.6 dN C-4 3-5 3-6 Pipe clamps, OD 114.3 (ND 100), type 43, 48 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 11 59 9.7 9.2 8.2 5.1 16 275 70 5.2 1-4 type 49 permissible load [kN] 620 630 640 650°C d3 dN ER min load group C 9.1 12 24 6.1 8.0 16 51 51 51 85 95 140 350 350 350 600 610 48 11 51 48 11 52 48 11 53 11 15 30 10 13 27 8.0 10 21 6.1 7.0 9.2 18 21 25 34 L wt. [kg] max min max 950 950 950 9.0 10 17 25 30 48 C-4 3-5 3-6 H type 7.1 E type Pipe clamps, OD 133 (ND 125), type 43, 48 B type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 13 59 9.7 9.6 9.5 6.8 16 290 80 8.1 1-4 type 600 610 permissible load [kN] 620 630 640 48 13 51 48 13 52 48 13 53 13 19 33 12 17 29 10 15 26 8.9 9.2 13 23 7.9 8.0 11 19 L wt. [kg] max min max 650°C d3 dN ER min 7.0 9.9 17 51 51 51 95 110 150 400 1000 400 1000 400 1000 21 25 34 11 13 21 30 37 55 load group A A C-4 3-5 4-6 4.54 Selection table OD 139.7 - 219.1 Temperatures 600-650°C Pipe clamps, OD 139.7 (ND 125), type 43, 48 type 43 d1 B type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 14 59 9.7 9.6 9.5 6.8 16 295 80 8.2 1-4 type 600 610 permissible load [kN] 620 630 640 48 14 51 48 14 52 48 14 53 13 19 33 12 17 29 10 15 26 8.9 9.2 13 23 7.9 L wt. [kg] max min max 650°C d3 dN ER min 7.0 9.9 17 51 51 51 95 110 150 400 1000 400 1000 400 1000 8.0 11 19 21 25 34 11 14 21 30 37 55 load group C-4 3-5 4-6 E Pipe clamps, OD 159 (ND 150), type 43, 48 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 16 59 9.7 9.6 9.5 6.8 16 315 80 8.8 1-4 type 600 610 permissible load [kN] 620 630 640 48 16 51 48 16 52 48 16 53 13 21 40 12 19 36 10 17 32 8.9 9.2 15 28 7.9 L wt. [kg] max min max 650°C d3 dN ER min 7.0 11 21 63 63 63 100 125 150 450 1050 450 1050 450 1050 8.0 13 24 21 25 34 12 15 26 31 40 69 load group C-4 3-5 4-6 Pipe clamps, OD 168.3 (ND 150), type 43, 48 type 44 d3 E B type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 17 59 9.7 9.6 9.5 6.8 16 320 80 9.1 1-4 type 600 610 permissible load [kN] 620 630 640 48 17 51 48 17 52 48 17 53 13 21 40 12 19 36 10 17 32 8.9 9.2 15 28 7.9 L wt. [kg] max min max 650°C d3 dN ER min 7.0 11 21 63 63 63 100 125 150 450 1050 450 1050 450 1050 8.0 13 24 21 25 34 12 15 26 31 40 70 load group C-4 3-5 4-6 Pipe clamps, OD 193.7 (ND 175), type 43, 48 type 48 L dN 4.55 ER d3 type 600 610 permissible load [kN] 620 630 640 650°C d1 E B wt. [kg] load group 43 19 59 15.1 14.9 14.9 11.6 20 355 100 16 3-6 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 19 51 48 19 52 48 19 53 48 19 54 11 17 28 50 10 17 25 44 9.0 15 22 39 6.0 10 14 26 63 63 63 63 110 125 150 160 550 550 550 550 14.8 8.0 13 19 34 13.4 6.9 11 16 29 21 25 25 41 L wt. [kg] max min max 1150 1150 1150 1150 16 20 25 51 34 45 59 102 load group C-4 3-5 3-5 4-7 Pipe clamps, OD 219.1 (ND 200), type 44, 48 type 600 610 44 22 51 44 22 52 44 22 53 11 27 40 10 23 35 type 600 610 48 22 51 48 22 52 48 22 53 48 22 54 11 26 34 61 10 23 31 54 permissible load [kN] 620 630 640 650°C d3 E B max. insul. wt. [kg] load group 8.9 20 30 5.6 13 19 21 34 46 430 460 485 115 105 165 280 280 280 18 33 50 C-4 4-6 5-8 7.7 18 26 6.7 15 23 permissible load [kN] 620 630 640 650°C d3 dN ER min 9.2 20 27 48 6.1 13 18 31 79 79 79 79 130 150 170 200 550 550 550 550 8.1 17 24 42 7.1 15 20 36 21 25 41 46 L wt. [kg] max min max 1350 1350 1350 1350 16 23 30 54 43 67 79 133 load group C-4 3-5 4-7 5-8 4 Selection table OD 244.5 - 323.9 Temperatures 600-650°C Pipe clamps, OD 244.5 (ND 225), type 44, 48 type 600 610 44 24 51 44 24 52 44 24 53 11 26 40 10 23 35 type 600 610 48 24 51 48 24 52 48 24 53 48 24 54 14 27 40 68 12 25 36 60 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 9.1 19 30 5.8 12 19 21 34 46 440 475 500 120 105 172 280 280 280 20 34 53 C-4 4-6 5-8 8.0 17 27 6.8 15 23 permissible load [kN] 620 630 640 11 22 32 53 9.7 19 28 46 650°C d3 dN ER min 7.3 14 21 35 79 79 79 79 110 150 160 180 550 550 550 550 8.4 17 24 40 25 25 41 46 L wt. [kg] max min max 1350 1350 1350 1350 17 27 38 62 47 71 97 153 load group 3-5 3-5 4-7 5-8 Pipe clamps, OD 267 (ND 250), type 44, 48 600 610 44 26 51 44 26 52 44 26 53 11 27 42 10 23 37 type 600 610 48 26 51 48 26 52 48 26 53 48 26 54 15 29 41 74 14 26 37 65 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 9.1 20 32 5.8 13 20 21 34 46 455 485 505 125 112 182 280 280 280 21 36 57 C-4 4-6 5-8 8.1 17 28 6.8 15 24 permissible load [kN] 620 630 640 12 23 33 58 11 20 29 50 650°C d3 dN ER min 8.3 15 22 38 92 92 92 92 120 150 160 195 600 600 600 600 9.5 17 25 43 25 25 41 46 L wt. [kg] max min max 1400 1400 1400 1400 21 29 41 68 52 75 100 158 type 44 d3 B load group E type 3-5 3-5 4-7 5-8 Pipe clamps, OD 273 (ND 250), type 44, 48 600 610 44 27 51 44 27 52 44 27 53 10 27 40 10 23 37 type 600 610 48 27 51 48 27 52 48 27 53 48 27 54 15 29 41 74 14 26 37 65 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 9.1 20 32 5.8 13 20 21 34 46 455 485 505 125 112 182 280 280 280 21 37 57 C-4 4-6 5-8 8.1 17 28 6.8 15 24 permissible load [kN] 620 630 640 12 23 33 58 11 20 29 50 650°C d3 dN ER min 8.3 15 22 38 92 92 92 92 120 150 160 195 600 600 600 600 9.5 17 25 43 25 25 41 46 L wt. [kg] max min max 1400 1400 1400 1400 21 29 41 69 53 75 100 159 type 48 L load group 3-5 3-5 4-7 5-8 d3 dN ER type Pipe clamps, OD 323.9 (ND 300), type 44, 48 permissible load [kN] 620 630 640 type 600 610 44 32 51 44 32 52 44 32 53 44 32 54 18 30 60 82 18 30 59 80 type 600 610 permissible load [kN] 620 630 640 48 32 51 48 32 52 48 32 53 48 32 54 48 32 55 48 32 56 23 40 60 71 92 150 21 39 53 68 90 136 18 34 47 60 80 120 18 29 53 70 15 27 47 62 16 30 41 52 70 106 13 23 40 53 14 26 35 45 61 92 650°C d3 E max B max. insul. wt. [kg] load group 11 20 34 43 25 34 46 51 500 510 530 545 100 175 147 195 290 290 290 290 35 55 80 105 3-5 4-6 5-8 6-9 dN ER min 118 118 118 118 118 118 150 180 180 210 250 250 700 700 700 700 800 800 650°C d3 12 23 31 40 53 80 25 41 46 46 51 51 L wt. [kg] max min max 1400 1400 1400 1400 1400 1400 32 48 61 75 94 120 70 103 129 156 183 238 load group 3-5 4-7 5-8 5-8 6-9 6-9 4.56 Selection table OD 355.6 - 406.4 Temperatures 600-650°C Pipe clamps, OD 355.6 (ND 350), type 44, 48 permissible load [kN] 620 630 640 type 600 610 44 36 51 44 36 52 44 36 53 44 36 54 21 30 56 92 20 30 54 80 type 600 610 permissible load [kN] 620 630 640 48 36 51 48 36 52 48 36 53 48 36 54 48 36 55 48 36 56 20 28 48 73 120 177 18 25 42 71 105 158 16 22 37 63 93 140 18 29 52 69 16 27 46 61 13 19 32 55 81 122 650°C d3 E max B max. insul. wt. [kg] load group 11 20 33 43 25 34 46 51 520 525 545 555 105 182 147 195 290 290 290 290 39 59 84 113 3-5 4-6 5-8 6-9 dN ER min 118 118 118 118 118 118 140 160 180 220 240 240 700 700 800 800 800 800 13 23 39 52 650°C d3 12 16 28 48 70 106 10 14 24 42 62 93 25 34 41 46 51 51 L wt. [kg] max min max 1500 1500 1500 1500 1500 1500 32 37 65 89 108 138 72 87 126 178 220 286 load group 3-5 4-6 4-7 5-8 6-9 6-9 type 44 d3 Pipe clamps, OD 368 (ND 350), type 44, 48 E B type 48 permissible load [kN] 620 630 640 type 600 610 44 37 51 44 37 52 44 37 53 44 37 54 20 30 54 91 19 30 53 79 type 600 610 permissible load [kN] 620 630 640 48 37 51 48 37 52 48 37 53 48 37 54 48 37 55 48 37 56 20 28 48 73 120 177 18 25 42 71 105 158 16 22 37 63 93 140 18 29 52 69 16 28 47 60 13 19 32 55 81 122 650°C d3 E max B max. insul. wt. [kg] load group 12 20 33 43 25 34 46 51 530 535 550 560 112 190 150 195 290 290 290 290 41 63 87 115 3-5 4-6 5-8 6-9 dN ER min 118 118 118 118 118 118 140 160 180 220 240 240 750 750 750 750 850 850 14 24 40 51 650°C d3 12 16 28 48 70 106 10 14 24 42 62 93 25 34 41 46 51 51 L wt. [kg] max min max 1500 1500 1500 1500 1500 1500 33 39 63 86 113 145 72 87 127 179 221 287 load group 3-5 4-6 4-7 5-8 6-9 6-9 L d3 dN 4.57 ER Pipe clamps, OD 406.4 (ND 400), type 44, 48 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 11 26 43 57 25 46 51 51 560 580 580 590 112 140 200 190 300 300 300 300 44 84 121 138 3-5 5-8 6-9 6-9 dN ER min 144 144 144 144 144 144 160 180 200 240 230 230 800 800 800 800 900 900 type 600 610 44 41 51 44 41 52 44 41 53 44 41 54 19 45 78 108 18 44 77 106 type 600 610 permissible load [kN] 620 630 640 650°C d3 48 41 51 48 41 52 48 41 53 48 41 54 48 41 55 48 41 56 23 41 54 82 137 196 21 36 49 72 125 186 18 32 43 64 110 165 12 21 29 42 73 109 17 42 68 94 15 37 60 81 16 28 38 56 96 144 13 32 51 68 14 24 33 48 83 125 25 41 46 46 51 61 L wt. [kg] max min max 1600 1600 1600 1600 1600 1600 43 62 72 94 128 177 96 128 149 195 254 348 load group 3-5 4-7 5-8 5-8 6-9 7-10 4 Selection table OD 419 - 508 Temperatures 600-650°C Pipe clamps, OD 419 (ND 400), type 44, 48 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 12 28 45 57 25 46 51 51 565 585 585 595 115 140 210 195 300 300 300 300 45 87 127 140 3-5 5-8 6-9 6-9 dN ER min 144 144 144 144 144 144 160 180 200 240 230 230 800 800 800 900 900 900 type 600 610 44 42 51 44 42 52 44 42 53 44 42 54 18 46 77 105 18 45 76 104 type 600 610 permissible load [kN] 620 630 640 650°C d3 48 42 51 48 42 52 48 42 53 48 42 54 48 42 55 48 42 56 23 41 54 82 137 196 21 36 49 72 125 186 18 32 43 64 110 165 12 21 29 42 73 109 18 44 71 94 16 38 62 82 16 28 38 56 96 144 14 33 53 69 14 24 33 48 83 125 25 41 46 46 51 61 L wt. [kg] max min max 1600 1600 1600 1600 1600 1600 43 62 73 103 129 178 97 128 150 196 255 349 load group 3-5 4-7 5-8 5-8 6-9 7-10 type 44 Pipe clamps, OD 457.2 (ND 450), type 44, 48 d3 E max B max. insul. wt. [kg] load group 12 20 40 64 89 25 46 51 51 61 590 600 605 620 640 122 140 195 315 255 300 300 300 300 300 50 80 128 176 218 3-5 5-8 6-9 6-9 7-10 dN ER min 144 144 144 144 144 144 170 900 1700 190 900 1700 230 900 1700 255 1000 1700 275 1000 1700 275 1000 1700 600 610 permissible load [kN] 620 630 640 44 46 51 44 46 52 44 46 53 44 46 54 44 46 55 19 38 71 108 144 19 37 70 106 143 18 33 64 101 137 type 600 610 permissible load [kN] 620 630 640 650°C d3 48 46 51 48 46 52 48 46 53 48 46 54 48 46 55 48 46 56 39 46 73 153 168 260 36 41 70 144 161 242 32 36 62 128 143 214 21 24 41 84 95 142 28 32 54 111 126 187 14 24 48 76 103 24 27 47 96 109 162 41 46 46 51 61 61 L wt. [kg] max min max 73 78 110 185 199 241 142 152 211 340 363 496 E 650°C type 16 29 56 89 120 d3 B load group 4-7 5-8 5-8 6-9 7-10 7-10 type 48 L Pipe clamps, OD 508 (ND 500), type 44, 48 650°C d3 E max B 11 23 45 60 94 25 46 51 61 61 615 630 635 650 665 122 140 230 220 280 dN ER min 173 173 173 173 173 173 185 200 235 275 310 310 1000 1000 1000 1050 1050 1050 type 600 610 permissible load [kN] 620 630 640 44 51 51 44 51 52 44 51 53 44 51 54 44 51 55 19 39 76 122 161 18 38 75 113 160 17 36 72 99 146 type 600 610 permissible load [kN] 620 630 640 650°C d3 48 51 51 48 51 52 48 51 53 48 51 54 48 51 55 48 51 56 41 46 78 144 202 284 36 41 71 144 179 266 32 36 63 128 158 236 21 24 42 84 105 156 15 32 63 86 128 28 32 55 111 138 206 13 27 54 72 110 24 28 48 96 119 178 41 46 46 51 61 61 L max. insul. wt. [kg] load group 300 300 300 300 300 54 92 152 209 264 3-5 5-8 6-9 7-10 7-10 wt. [kg] max min max 1800 1800 1800 1800 1800 1800 87 94 129 186 236 303 164 174 240 352 407 547 dN ER d3 load group 4-7 5-8 5-8 6-9 7-10 7-10 4.58 Selection table OD 558.8 - 660.4 Temperatures 600-650°C Pipe clamps, OD 558.8 (ND 550), type 44, 48 type 44 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 56 51 44 56 52 44 56 53 44 56 54 44 56 55 37 77 117 145 229 36 76 114 143 226 36 72 100 134 199 23 46 60 80 120 46 51 61 61 71 655 665 675 690 705 140 242 230 312 277 300 300 300 300 300 100 167 225 273 369 5-8 6-9 7-10 7-10 8-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 56 51 48 56 52 48 56 53 48 56 54 48 56 55 48 56 56 44 61 79 149 236 324 39 54 71 141 217 322 34 48 63 125 192 288 23 32 42 83 128 190 173 173 173 173 173 173 200 235 240 280 355 355 1100 1100 1100 1100 1200 1200 32 63 86 116 173 30 42 55 109 168 251 27 54 73 97 145 26 37 48 94 146 217 41 46 46 51 61 61 L wt. [kg] max min max 1900 1900 1900 1900 1900 1900 103 128 148 216 327 401 184 226 264 391 546 672 load group 4-7 5-8 5-8 6-9 7-10 7-10 d3 B E Pipe clamps, OD 609.6 (ND 600), type 44, 48 type 48 L dN 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 61 51 44 61 52 44 61 53 44 61 54 44 61 55 39 80 116 164 249 38 79 113 162 245 37 73 99 159 221 24 46 60 96 135 46 51 61 71 71 695 705 715 740 750 140 255 239 230 328 310 310 310 310 310 113 186 246 332 445 5-8 6-9 7-10 8-30 8-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 61 51 48 61 52 48 61 53 48 61 54 48 61 55 48 61 56 48 61 57 43 83 101 147 223 280 424 39 73 93 141 215 266 399 34 65 83 125 190 236 353 23 43 55 83 126 157 234 199 199 199 199 199 199 199 220 225 280 295 355 350 350 1200 1200 1200 1300 1300 1300 1300 33 64 86 137 194 30 57 72 110 166 207 308 28 55 72 115 163 26 49 62 95 143 179 267 41 46 46 51 61 71 71 L wt. [kg] max min max 2000 2000 2000 2000 2000 2000 2000 123 171 194 249 331 429 517 209 294 338 418 573 689 851 load group 4-7 5-8 5-8 6-9 7-10 8-30 8-30 ER d3 type Pipe clamps, OD 660.4 (ND 650), type 44, 48 4.59 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 66 51 44 66 52 44 66 53 44 66 54 44 66 55 36 76 120 164 247 36 75 113 162 244 35 72 99 157 222 23 45 60 95 135 46 51 61 71 71 720 730 745 770 775 140 260 250 235 338 310 310 310 310 310 119 200 265 355 477 5-8 6-9 7-10 8-30 8-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 66 51 48 66 52 48 66 53 48 66 54 48 66 55 48 66 56 48 66 57 51 82 113 158 226 300 440 45 72 99 144 219 270 401 40 64 88 127 194 239 355 26 42 58 84 129 159 235 224 224 224 224 224 224 224 230 230 280 310 330 350 350 1250 1250 1250 1250 1350 1350 1350 32 63 86 136 194 35 56 77 111 170 209 310 27 54 72 114 163 30 48 66 96 147 181 268 L 41 46 46 51 61 71 71 wt. [kg] max min max 2050 2050 2050 2050 2050 2050 2050 155 190 223 263 361 448 534 262 320 377 458 615 709 874 load group 4-7 5-8 5-8 6-9 7-10 8-30 8-30 4 Selection table OD 711.2 - 812.8 Temperatures 600-650°C Pipe clamps, OD 711.2 (ND 700), type 44, 48 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 71 51 44 71 52 44 71 53 44 71 54 44 71 55 44 71 56 50 75 116 148 206 265 50 74 112 147 203 262 45 72 99 142 187 248 28 45 60 86 113 155 46 51 61 61 71 71 740 760 770 785 795 810 165 270 255 217 287 265 310 310 310 310 310 310 146 217 286 326 449 542 5-8 6-9 7-10 7-10 8-30 9-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 71 51 48 71 52 48 71 53 48 71 54 48 71 55 48 71 56 48 71 57 56 77 127 154 228 316 469 49 72 112 141 218 282 427 43 64 99 125 194 250 379 29 42 66 83 129 166 251 224 224 224 224 224 224 224 230 230 280 310 335 355 355 1300 1300 1300 1400 1400 1450 1450 33 48 75 95 147 189 286 41 46 51 51 61 71 71 L wt. [kg] max min max 2100 2100 2100 2100 2100 2100 2100 168 280 201 333 247 416 292 471 383 640 495 759 600 1016 load group 4-7 5-8 6-9 6-9 7-10 8-30 9-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 76 51 44 76 52 44 76 53 44 76 54 44 76 55 44 76 56 50 78 116 164 225 322 49 77 113 162 222 320 46 72 99 160 210 292 29 45 60 97 127 180 46 51 61 71 71 81 770 790 800 815 820 835 175 280 265 252 330 322 310 310 310 310 310 310 160 235 305 421 537 700 5-8 6-9 7-10 8-30 9-30 10-40 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 76 51 48 76 52 48 76 53 48 76 54 48 76 55 48 76 56 48 76 57 61 82 121 144 230 364 507 54 72 107 143 216 322 485 48 64 94 127 192 286 430 32 42 63 84 127 190 285 250 250 250 250 250 250 250 260 260 310 340 330 410 410 1500 1500 1500 1500 1500 1600 1600 42 56 83 110 168 250 375 35 54 72 116 153 220 36 48 72 96 145 217 325 41 46 51 51 61 71 71 L wt. [kg] max min max 2300 2300 2300 2300 2300 2300 2300 214 345 252 393 300 480 344 558 425 713 632 960 798 1214 load group 4-7 5-8 6-9 6-9 7-10 8-30 9-30 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 81 51 44 81 52 44 81 53 44 81 54 44 81 55 44 81 56 76 119 164 166 225 325 75 113 162 164 222 323 73 99 150 163 208 294 46 60 91 106 126 180 51 61 71 71 71 81 825 840 850 855 855 875 295 277 245 287 340 338 320 320 320 320 320 320 257 335 436 493 572 754 6-9 7-10 8-30 8-30 9-30 10-40 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 81 51 48 81 52 48 81 53 48 81 54 48 81 55 48 81 56 48 81 57 69 85 118 151 232 381 563 61 82 107 144 219 366 545 54 73 95 128 194 324 483 36 48 63 85 129 215 320 250 250 250 250 250 250 250 280 300 330 350 350 450 450 1600 1600 1600 1600 1600 1600 1600 47 63 83 111 170 283 421 55 72 109 127 151 221 41 55 72 96 147 245 365 type 48 L d3 dN Pipe clamps, OD 812.8 (ND 800), type 44, 48 64 86 130 151 180 258 d3 B Pipe clamps, OD 762 (ND 750), type 44, 48 40 63 86 138 181 256 type 44 46 46 51 51 61 71 71 L wt. [kg] max min max 2400 2400 2400 2400 2400 2400 2400 257 395 292 451 329 519 379 598 474 773 706 1100 901 1390 ER 38 56 87 109 170 218 330 34 54 72 103 136 186 E 39 63 85 123 161 218 load group 5-8 5-8 6-9 6-9 7-10 8-30 9-30 4.60 Selection table OD 863.6 - 965.2 Temperatures 600-650°C Pipe clamps, OD 863.6 (ND 850), type 44, 48 type 44 d3 B 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 86 51 44 86 52 44 86 53 44 86 54 44 86 55 44 86 56 85 122 164 203 225 339 76 116 160 188 222 335 65 100 139 163 197 292 41 65 85 100 119 180 51 61 71 71 71 81 845 870 880 890 885 910 270 245 236 280 335 347 320 320 320 320 320 320 265 340 438 499 583 806 6-9 7-10 8-30 8-30 9-30 10-40 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 86 51 48 86 52 48 86 53 48 86 54 48 86 55 48 86 56 48 86 57 74 89 122 171 256 409 617 65 87 112 157 246 387 575 58 77 100 139 218 343 510 38 51 66 92 145 229 338 279 279 279 279 279 279 279 280 300 330 350 350 450 450 1650 1650 1650 1650 1650 1650 1650 57 88 121 143 171 256 50 68 88 121 191 301 444 49 76 102 120 144 220 43 59 76 105 165 261 385 46 46 51 51 61 71 71 L wt. [kg] max min max 2450 2450 2450 2450 2450 2450 2450 290 434 323 496 365 566 423 662 576 892 779 1192 989 1500 load group 5-8 5-8 6-9 6-9 7-10 8-30 9-30 E Pipe clamps, OD 914.4 (ND 900), type 44, 48 type 48 L dN ER d3 4.61 type type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 91 51 44 91 52 44 91 53 44 91 54 44 91 55 44 91 56 81 116 164 166 225 330 79 113 162 164 222 328 72 99 148 163 208 294 45 60 90 109 126 180 51 61 71 71 71 81 870 895 905 915 910 935 305 293 255 312 360 357 320 320 320 320 320 320 299 380 487 567 649 849 6-9 7-10 8-30 8-30 9-30 10-40 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 91 51 48 91 52 48 91 53 48 91 54 48 91 55 48 91 56 48 91 57 81 121 163 278 393 473 685 71 108 144 252 366 432 646 63 96 128 223 324 383 573 42 64 84 150 215 254 380 279 279 279 279 279 279 279 300 330 350 385 470 450 450 1700 1700 1700 1700 1800 1800 1800 63 86 128 155 179 258 55 84 111 197 283 334 501 54 72 107 130 151 221 48 73 96 171 245 290 434 46 46 51 61 71 71 81 L wt. [kg] max min max load group 2500 315 468 2500 373 575 2500 428 659 2500 623 948 2500 829 1205 2500 921 1350 2500 1160 1695 5-8 5-8 6-9 7-10 8-30 9-30 10-40 Pipe clamps, OD 965.2 (ND 950), type 44, 48 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 97 51 44 97 52 44 97 53 44 97 54 44 97 55 44 97 56 77 110 160 184 218 332 75 109 157 181 217 330 65 97 139 161 191 291 41 60 85 100 119 180 51 61 71 71 71 81 895 920 930 940 935 960 287 250 250 296 350 360 320 320 320 320 320 320 298 373 483 549 664 886 6-9 7-10 8-30 8-30 9-30 10-40 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 97 51 48 97 52 48 97 53 48 97 54 48 97 55 48 97 56 48 97 57 81 127 166 289 398 468 718 80 126 147 255 373 444 665 71 111 130 226 330 393 590 47 74 86 150 219 261 392 330 330 330 330 330 330 330 300 330 350 385 470 450 450 1750 1750 1750 1750 1850 1850 1850 57 85 121 141 167 255 62 98 114 197 288 343 516 49 73 102 121 143 220 53 85 98 171 250 297 447 46 46 51 61 71 71 81 L wt. [kg] max min max 2550 360 2550 437 2550 469 2550 672 2550 899 2550 965 2550 1215 552 664 721 1015 1295 1450 1825 load group 5-8 5-8 6-9 7-10 8-30 9-30 10-40 4 Selection table OD 1016 - 1118 Temperatures 600-650°C Pipe clamps, OD 1016 (ND 1000), type 44, 48 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 T0 51 44 T0 52 44 T0 53 44 T0 54 44 T0 55 44 T0 56 44 T0 57 73 114 164 193 234 329 422 72 111 159 187 223 327 419 65 96 138 162 193 288 385 40 60 85 100 119 180 240 51 61 71 71 71 81 91 920 950 960 970 970 990 1000 290 255 255 303 340 365 370 320 320 320 320 320 320 320 314 396 513 587 715 930 1151 6-9 7-10 8-30 8-30 9-30 10-40 20-50 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 T0 51 48 T0 52 48 T0 53 48 T0 54 48 T0 55 48 T0 56 48 T0 57 100 155 171 301 426 510 766 89 137 159 280 410 486 735 79 121 141 248 363 431 652 52 80 94 164 242 286 433 330 330 330 330 330 330 330 300 330 350 385 470 450 450 1800 1800 1800 1800 1900 1900 1900 57 85 121 142 170 252 338 68 106 124 216 319 376 570 49 73 102 120 146 217 290 59 92 107 187 276 326 494 46 46 51 61 71 71 81 L wt. [kg] max min max load group 2600 388 591 2600 470 710 2600 507 769 2600 730 1100 2600 980 1405 2600 1090 1560 2600 1380 1987 5-8 5-8 6-9 7-10 8-30 9-30 10-40 Pipe clamps, OD 1067 (ND 1050), type 44, 48 type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 T1 51 44 T1 52 44 T1 53 44 T1 54 44 T1 55 44 T1 56 44 T1 57 75 114 164 196 237 338 427 74 113 160 185 224 335 421 64 97 140 160 194 292 391 40 60 85 100 119 180 240 51 61 71 71 71 81 91 950 980 985 1000 1000 1020 1030 295 265 261 312 350 382 385 320 320 320 320 320 320 320 333 424 546 619 758 991 1226 6-9 7-10 8-30 8-30 9-30 10-40 20-50 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 T1 51 48 T1 52 48 T1 53 48 T1 54 48 T1 55 48 T1 56 48 T1 57 99 151 163 282 430 516 766 87 139 161 280 407 484 733 77 123 143 248 361 429 650 51 81 95 165 239 285 430 330 330 330 330 330 330 330 300 330 350 385 470 450 450 1850 1850 1850 1850 1950 1950 1950 56 85 121 141 170 256 343 68 107 125 218 315 375 566 48 73 102 120 144 220 290 59 93 108 188 273 325 491 46 46 51 61 71 71 81 L wt. [kg] max min max load group 2650 404 605 2650 493 742 2650 531 802 2650 763 1140 2650 1015 1445 2650 1135 1615 2650 1435 2050 5-8 5-8 6-9 7-10 8-30 9-30 10-40 Pipe clamps, OD 1118 (ND 1100), type 44, 48 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 T2 51 44 T2 52 44 T2 53 44 T2 54 44 T2 55 44 T2 56 44 T2 57 76 110 164 200 232 324 427 73 108 157 182 221 323 421 63 95 136 158 191 292 385 40 60 85 100 119 180 240 51 61 71 71 71 81 91 980 1010 1015 1020 1030 1050 1065 300 265 268 318 355 392 390 320 320 320 320 320 320 320 351 440 566 662 792 1041 1285 6-9 7-10 8-30 8-30 9-30 10-40 20-50 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 T2 51 48 T2 52 48 T2 53 48 T2 54 48 T2 55 48 T2 56 48 T2 57 99 142 181 279 433 502 766 87 139 161 279 408 485 731 77 123 143 248 361 430 648 51 81 95 166 240 285 431 374 374 374 374 374 374 374 300 330 350 385 470 450 450 1900 1900 1900 1900 2000 2000 2000 68 107 125 218 315 375 567 48 71 102 119 144 220 290 58 93 108 189 273 325 492 d3 B type 48 L d3 dN type 55 83 120 138 168 256 337 type 44 46 46 51 61 71 71 81 L wt. [kg] max min max load group 2700 436 653 2700 535 788 2700 570 880 2700 780 1165 2700 1035 1530 2700 1160 1655 2700 1515 2150 5-8 5-8 6-9 7-10 8-30 9-30 10-40 ER 600 E type 4.62 Selection table OD 1168 - 1219 Temperatures 600-650°C Pipe clamps, OD 1168 (ND 1150), type 44, 48 type 44 d3 B type 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 T3 51 44 T3 52 44 T3 53 44 T3 54 44 T3 55 44 T3 56 44 T3 57 73 120 164 196 241 328 427 72 112 156 184 218 326 421 64 97 136 160 189 286 381 40 60 85 100 119 180 240 51 61 71 71 71 81 91 1005 1025 1045 1045 1060 1075 1095 312 275 274 328 360 392 395 320 320 320 320 320 320 320 372 485 594 699 831 1078 1335 6-9 7-10 8-30 8-30 9-30 10-40 20-50 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 T3 51 48 T3 52 48 T3 53 48 T3 54 48 T3 55 48 T3 56 48 T3 57 94 139 173 279 441 510 766 87 139 161 278 408 486 733 77 123 143 248 361 431 650 52 82 96 164 240 286 431 374 374 374 374 374 374 374 300 330 350 385 470 450 450 56 85 119 140 166 251 334 68 108 126 216 315 376 568 48 73 102 120 142 215 287 59 93 109 187 273 326 492 46 46 51 61 71 71 81 L wt. [kg] max min max load group 1950 1950 1950 1950 2050 2050 2050 2750 456 2750 559 2750 595 2750 809 2750 1130 2750 1205 2750 1575 5-8 5-8 6-9 7-10 8-30 9-30 10-40 673 816 907 1242 1580 1780 2217 Pipe clamps, OD 1219 (ND 1200), type 44, 48 600 610 permissible load [kN] 620 630 640 650°C d3 E max B max. insul. wt. [kg] load group 44 T4 51 44 T4 52 44 T4 53 44 T4 54 44 T4 55 44 T4 56 44 T4 57 77 116 164 197 236 337 427 74 112 158 186 219 325 421 64 97 137 161 190 281 381 40 60 85 100 119 180 240 51 61 71 71 71 81 91 1035 1050 1080 1075 1090 1110 1125 322 280 284 335 370 405 405 320 320 320 320 320 320 320 397 506 633 739 874 1130 1404 6-9 7-10 8-30 8-30 9-30 10-40 20-50 type 600 610 permissible load [kN] 620 630 640 650°C d3 dN ER min 48 T4 51 48 T4 52 48 T4 53 48 T4 54 48 T4 55 48 T4 56 48 T4 57 90 139 165 282 446 523 740 88 139 161 280 407 485 733 78 123 143 248 361 430 649 52 82 95 164 240 285 432 374 374 374 374 374 374 374 300 330 350 385 470 450 450 2000 2000 2000 2000 2100 2100 2100 E type type 48 L dN 4.63 ER d3 56 85 120 141 166 247 334 69 108 125 216 316 375 568 48 73 102 121 143 212 287 59 93 108 188 274 325 492 46 46 51 61 71 71 81 L wt. [kg] max min max load group 2800 521 2800 577 2800 617 2800 885 2800 1175 2800 1255 2800 1635 5-8 5-8 6-9 7-10 8-30 9-30 10-40 694 839 934 1285 1635 1830 2287 4 U-bolts Type 40 U-bolts type 40 01 .8 to 40 91 .8 L B E OD Type 40 mainly serves to fasten warm pipe systems of max. 80°C to existing steel structures. Ø d2 A type 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 01 02 03 04 05 06 07 08 09 10 11 14 17 22 27 32 36 41 46 51 61 71 76 91 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 OD A B 21.3 26.9 33.7 42.4 48.3 60.3 73.0 76.1 88.9 108.0 114.3 139.7 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 711.2 762.0 914.4 30 35 40 53 60 72 87 91 103 123 130 155 188 238 295 350 381 432 485 537 638 740 790 943 70 70 70 75 75 85 95 95 100 115 115 130 155 180 215 245 260 285 320 345 395 450 475 550 d2 x L M6 M6 M6 M10 M10 M10 M12 M12 M12 M12 M12 M12 M16 M16 M20 M20 M20 M20 M24 M24 M24 M24 M24 M24 x x x x x x x x x x x x x x x x x x x x x x x x 65 65 65 65 65 70 75 75 75 75 75 75 95 95 110 110 110 110 125 125 125 125 125 125 E weight [kg] 11 13 17 21 24 30 37 38 44 54 57 70 84 110 137 162 178 203 229 254 305 356 381 457 0.05 0.05 0.05 0.15 0.16 0.18 0.30 0.31 0.32 0.36 0.37 0.42 0.91 1.08 2.07 2.35 2.55 2.80 4.55 4.90 5.70 6.50 6.90 8.00 5th digit: 1 = S235JR 3 = X5CrNi18-10 Order details: type 40 .. .8 Scope of delivery: incl. 4 nuts 4.64 Weld-on lugs for pipes Type 41 Weld-on lugs for pipes type 49 D9 11 to 49 79 12 A Permissible load at 80°C = normal operating conditions (load case H) of the corresponding load group (3rd place in the type designation, see “Max. permissible load for static components”, p. 0.6). C R G H E ax sm OD Existing stress in the specified weld seam 50 N/mm2 at 4° angled tension. t Ø d3 Material: S235JR type 41 .. 11 smax = 10mm type 41 .. 12 smax = 100mm type A Ø d3 H R C G t 41 D9 11 41 D9 12 41 29 11 41 29 12 41 39 11 41 39 12 41 49 11 41 49 12 41 59 11 41 59 12 41 69 11 41 69 12 41 79 11 41 79 12 30 30 35 65 45 70 80 120 85 130 120 165 170 230 10.5 10.5 12.5 12.5 16.5 16.5 20.5 20.5 24.5 24.5 34 34 41 41 25 115 25 115 30 120 40 125 40 130 50 140 60 150 15 15 17.5 17.5 22.5 22.5 30 30 32.5 32.5 40 40 50 50 15 15 22 22 28 28 37 37 40 40 50 50 65 65 10 10 10 10 10 10 10 10 10 10 10 10 10 10 8 8 10 10 12 12 15 15 20 20 25 25 30 30 Reduction factors of permissible load at increased temperatures: Order details: weld-on lugs for pipes type 41 .9 1. 4.65 T F perm. (T) 250°C 350°C 0.7 F perm. (80°C) 0.5 F perm. (80°C) a 3.0 3.0 3.0 3.0 4.5 4.5 4.5 4.5 5.5 5.5 6.5 6.5 6.5 6.5 weight [kg] 0.06 0.23 0.11 0.49 0.21 0.75 0.53 1.60 0.75 2.30 1.60 4.10 3.20 7.30 4 Weld-on lugs for pipe elbows Type 41 a 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.5 3.0 4.5 3.0 5.5 3.0 5.5 3.0 5.5 3.0 5.5 3.0 5.5 3.0 5.5 4.5 6.5 4.5 6.5 4.5 6.5 4.5 6.5 4.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 type E 0.13 0.13 0.13 0.13 0.24 0.13 0.25 0.14 0.25 0.14 0.25 0.14 0.62 0.14 0.62 0.25 0.87 0.25 0.88 0.25 0.90 0.25 0.90 0.25 0.90 0.26 0.90 0.62 1.40 0.62 1.50 0.62 1.50 0.65 1.50 0.65 1.50 0.90 3.40 0.90 3.40 0.90 3.40 0.90 3.40 0.90 3.40 0.90 3.40 0.90 3.40 41 06 15 41 07 15 41 08 15 41 09 15 41 09 16 41 10 15 41 10 16 41 11 15 41 11 16 41 13 15 41 13 16 41 14 15 41 14 16 41 16 15 41 16 16 41 17 15 41 17 16 41 19 15 41 19 16 41 22 15 41 22 16 41 24 15 41 24 16 41 26 15 41 26 16 41 27 15 41 27 16 41 32 15 41 32 16 41 36 15 41 36 16 41 37 15 41 37 16 41 41 15 41 41 16 41 42 15 41 42 16 41 46 15 41 46 16 41 51 15 41 51 16 41 56 15 41 56 16 41 61 15 41 61 16 41 66 15 41 66 16 41 71 15 41 71 16 41 76 15 41 76 16 135 135 135 135 140 135 140 135 140 135 140 135 145 135 145 140 150 135 145 135 145 130 145 125 140 130 145 130 145 115 125 120 130 105 115 115 125 100 120 95 110 85 105 80 95 70 85 60 80 50 70 a OD 3.0 3.0 3.0 3.0 4.5 3.0 4.5 3.0 4.5 3.0 4.5 3.0 4.5 3.0 4.5 4.5 5.5 4.5 5.5 4.5 5.5 4.5 5.5 4.5 5.5 4.5 5.5 4.5 6.5 4.5 6.5 4.5 6.5 4.5 6.5 4.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 5.5 6.5 0.44 0.44 0.44 0.44 0.75 0.44 0.75 0.45 0.75 0.46 0.77 0.47 1.60 0.47 1.70 0.78 2.30 0.78 2.30 0.80 2.30 0.80 2.40 0.80 2.40 0.80 2.40 1.70 3.70 1.70 3.70 1.80 3.70 1.80 3.70 1.80 3.80 2.40 7.10 2.50 7.10 2.50 7.10 2.50 7.10 2.50 7.10 2.50 7.20 2.50 7.20 60.3 73 76.1 88.9 88.9 108 108 114.3 114.3 133 133 139.7 139.7 159 159 168.3 168.3 193.7 193.7 219.1 219.1 244.5 244.5 267 267 273 273 323.9 323.9 355.6 355.6 368 368 406.4 406.4 419 419 457.2 457.2 508 508 558.8 558.8 609.6 609.6 660.4 660.4 711.2 711.2 762 762 Permissible loads at 80°C = normal operating conditions (load case H) of the specified load group in each case (see “Max. permissible load for static components”, p. 0.6). load group C-2 C-2 C-2 C-2 2-3 C-2 2-3 C-2 2-3 C-2 2-3 C-2 3-4 C-2 3-4 2-3 4-5 2-3 4-5 2-3 4-5 2-3 4-5 2-3 4-5 2-3 4-5 3-4 5-6 3-4 5-6 3-4 5-6 3-4 5-6 3-4 5-6 4-5 6-7 4-5 6-7 4-5 6-7 4-5 6-7 4-5 6-7 4-5 6-7 4-5 6-7 C R1 t d3 22 22 22 22 28 22 28 22 28 22 28 22 37 22 37 28 40 28 40 28 40 28 40 28 40 28 40 37 50 37 50 37 50 37 50 37 50 40 65 40 65 40 65 40 65 40 65 40 65 40 65 17.5 17.5 17.5 17.5 22.5 17.5 22.5 17.5 22.5 17.5 22.5 17.5 30 17.5 30 22.5 32.5 22.5 32.5 22.5 32.5 22.5 32.5 22.5 32.5 22.5 32.5 30 40 30 40 30 40 30 40 30 40 32.5 50 32.5 50 32.5 50 32.5 50 32.5 50 32.5 50 32.5 50 8 8 8 8 10 8 10 8 10 8 10 8 15 8 15 10 18 10 18 10 18 10 18 10 18 10 18 15 20 15 20 15 20 15 20 15 20 18 25 18 25 18 25 18 25 18 25 18 25 18 25 12.5 12.5 12.5 12.5 16.5 12.5 16.5 12.5 16.5 12.5 16.5 12.5 20.5 12.5 20.5 16.5 24.5 16.5 24.5 16.5 24.5 16.5 24.5 16.5 24.5 16.5 24.5 20.5 34 20.5 34 20.5 34 20.5 34 20.5 34 24.5 41 24.5 41 24.5 41 24.5 41 24.5 41 24.5 41 24.5 41 Stress existing in the specified weld seam 50 N/mm2 at 4° angled tension. Weld-on lugs for pipe elbows (R 1.5 OD) type 41 06 13 to 41 76 16 Ø d3 R1 OD E 35 30 35 30 35 30 35 30 35 25 30 25 40 25 40 25 40 20 35 20 35 15 30 10 25 15 25 15 25 -10 5 0 15 -15 -5 -10 5 -20 0 -30 -10 -40 -20 -45 -30 -55 -35 -65 -45 -75 -55 weight [kg] C type 41 06 13 41 07 13 41 08 13 41 09 13 41 09 14 41 10 13 41 10 14 41 11 13 41 11 14 41 13 13 41 13 14 41 14 13 41 14 14 41 16 13 41 16 14 41 17 13 41 17 14 41 19 13 41 19 14 41 22 13 41 22 14 41 24 13 41 24 14 41 26 13 41 26 14 41 27 13 41 27 14 41 32 13 41 32 14 41 36 13 41 36 14 41 37 13 41 37 14 41 41 13 41 41 14 41 42 13 41 42 14 41 46 13 41 46 14 41 51 13 41 51 14 41 56 13 41 56 14 41 61 13 41 61 14 41 66 13 41 66 14 41 71 13 41 71 14 41 76 13 41 76 14 Smax = 100mm weight [kg] E Smax = 10mm R sm ax t 41 .. 13 14 15 16 max s=10mm max s=100mm Reduction factors of permissible load at increased temperatures: T F perm. (T) 250°C 350°C 0.7 F perm. (80°C) 0.5 F perm. (80°C) Order details: weld-on lug for pipe elbows R 1.5 OD type 41 .. 1. 4.66 Connection plates Type 77 Connection plates for coupling pipe clamps type 43 E d3 type 77 09 39 to 77 19 39 B By coupling 2 pipe clamps with type 77 the loads can be doubled. Order details: connection plate type 77.. 39 type for clamps loadgroup d3 E B weight [kg] 77 09 39 77 17 39 77 19 39 43 01 19 to 43 09 59 43 10 19 to 43 17 59 43 19 19 to 43 19 59 D-5 3-6 4-7 25 34 46 65 70 90 90 90 105 0.8 1.2 2.4 Connection plates for coupling pipe clamp type 44 up to 600°C type 77 22 .. to 77 T4 .. Type designation of the connection plates: the figures 44 of the clamps to be coupled must be replaced by the figures 77. Example: connection plate for type 44 66 38 77 66 38. The load group for the upper connection (type 60) must be stated when ordering. Order details: connection plate type 77.. .. load group ... 4.67 type 60 E d1 B type load group 77 22 .. to 77 27 .. 77 32 .. to 77 37 .. 77 41 .. to 77 46 .. 77 51 .. to 77 56 .. 77 61 .. to 77 91 .. 77 97 .. to 77 T4 .. 5-10 5-30 6-30 7-50 7-50 7-50 d1 min max 33 33 40 45 45 45 60 70 70 90 90 90 E Bmax weight [kg] 135 140 140 200 190 190 180 225 275 300 325 390 10-23 11-32 16-52 30-75 31-78 47-81 4 Lift-off restraints for clamp bases Type 49 Lift-off restraints for clamp base type 49 type 49 00 01 to 49 00 05 A H B t C type for clamp bases A B C H t 49 00 01 49 00 01 49 00 01 49 00 01 49 00 01 49 00 01 49 00 02 49 00 02 49 00 02 49 00 02 49 00 02 49 00 03 49 00 04 49 00 05 49 01 11 to 49 17 11 49 01 12 to 49 14 12 49 01 25 to 49 11 25 49 01 35 to 49 06 35 49 01 45 to 49 11 45 49 01 55 to 49 09 55 49 19 13 to 49 32 13 49 16 14 to 49 32 14 49 13 25 to 49 32 25 49 07 35 to 49 32 35 49 13 45 to 49 32 45 49 36 13 to 49 51 45 49 56 13 to 49 91 45 49 97 13 to 49 T4 45 35 35 35 35 35 35 55 55 55 55 55 80 110 115 15 15 15 15 15 15 32 32 32 32 32 45 50 50 23 23 23 23 23 23 35 35 35 35 35 55 80 85 8 8 8 8 8 8 17 17 17 17 17 22 22 22 8 8 8 8 8 8 12 12 12 12 12 15 20 25 wt./pair [kg] 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 5.0 7.0 8.0 0.1 0.1 0.1 0.1 0.1 0.1 0.3 0.3 0.3 0.3 0.3 0.7 1.5 1.9 The following shortduration lift-off loads are permissible for the clamp bases: type 49 01 .. to 49 76 .. 10% type 49 81 .. to 49 T4 .. 7% of the catalog load. Order details: lift-off restraint type 49 00 .. On request special lift-off restraints for type 49 .. .. -SP can be delivered. 4.68 Installation and operating instructions Type 42, 43, 44, 45, 46, 48 1 Transport and storage Care must be taken during transport that none of the clamp components is damaged. When stored in the open the clamps must be protected from dirt and water. For installation the restraint and strap must be taken off by removing the outer threaded pins and the connection bolts. After attaching the upper section to the hanging part the restraint and strap can be reconnected. Type 42 .. 17 2 Delivery condition Type 42 .. .9 LISEGA pipe clamps are delivered ready for installation, with all the necessary bolts. For reason of more effective dispatch clamps can be supplied partially assembled. They are then bolted on and the threaded pins fitted. All parts must then be firmly screwed on. 3 Installation 3.1 Horizontal clamp Type 42 This clamp is used as a horizontal clamp in connection with threaded eye nut type 60. When tightening the bolts, care must be taken that the clamp halves are parallel to each other. The bolts are to be secured with lock nuts. Installation of type 44 for temperatures over 600°C Type 43 Type 44 U-bolt design Type 43 Connection is made with this horizontal clamp 3.2 Riser clamps via a separate connection bolt with a threaded Type 45 eye nut type 60. The bolts must be secured When installing these clamps care must be with the cotter pins provided; otherwise protaken to place the spacers supplied onto the ceed as with type 42. bolts between the clamp halves. The bolts are then tightened and locked. The clamp is hung Type 44, U-bolt/ strap for temperatures up via the outer support bolts, which are secup to 600°C ured with washers and cotter pins. The specThese clamps consist of an upper section with ified height of the clamp is set by tightening a connecting lug and, depending on load and the suspended parts and creating a force-and temperature range, a U-bolt with an inlay plate formfitting connection with the shear lugs. or a flat steel strap as lower section. For installation, remove the pre-assembled lower part by loosening the locking nuts or removing the connection bolts. The upper section is seated on the piping and the lower one inserted and held by tightening the U-bolt or flat steel strap. After alignment of the clamp the bolts are to be firmly tightened. The U-bolts are secured with lock nuts and the flat steel straps with tab washers under the Riser clamp type 45 with connection components hexagon nuts. Type 44 for temperatures over 600°C These clamps consist of an upper section with a connection lug and restrainer and a flat steel strap as lower part. Type 44 strap design 4.69 Type 46 This riser clamp is supplied in single parts sealed in plastic shrink wrap. For installation it is best to first fit the front plates into the suspended parts. These parts should be tightened at the lowest level, then both side plates can be attached one after another. In the case of large clamps, the opposite side must hereby be temporarily propped up. For installation, both side plates are seated on the trunnions and connected with the threaded pins. The nuts should be only loosely tightened here. For large clamps the components should be temporarily propped up. The front plates can now be pushed from below into the intake slots and connected to the suspended parts. The connection points between front and side plates are made by aligning and firmly tightening the pre-assembled locking plates . The specified height of the clamp is set by tightening the suspended parts, creating a force-and-formfitting connection with the trunnions. 4 Riser clamp type 46 with connection components Type 46 After that, the top plates for the shear lugs are inserted and bolted on. The connection points between front and side plates are secured by aligning and firmly tightening the pre-assembled locking plates . Riser clamp type 48 with connection components Type 48 4 Inspection and maintenance The horizontal clamp functions flawlessly in any operating condition if the secured boltings are free of any play. Under normal operating conditions maintenance is not required. The specified height is set by tightening the suspended parts, creating a forceand formfitting connection with the shear lugs. Type 48 This riser clamp is supplied in single parts sealed in shrink wrap. First of all, a side plate should be prepared by attaching the threaded pins . 4.70 Installation and operating instructions Type 49 Clamp bases 1 Transport and storage 4 Inspection and maintenance Care must be taken during transport that no clamp base components are damaged. When stored in the open, the clamp bases must be protected from dirt and water. Under normal circumstances no maintenance is required. 2 Delivery condition Clamp bases for smaller pipe diameters type 49 .. .1, 49 .. .2 If not agreed otherwise, LISEGA clamp bases are delivered pre-assembled and ready for installation. For reasons of efficient dispatch clamp bases can be delivered partially assembled. In any event the clamp base is supplied with all the necessary bolts. 3 Installation Type 49 .. .1 and 49 .. .2 Type 49 LISEGA clamp bases are slidable supports that are fastened to pipe systems by clamping tension. On installation it is essential that the whole clamp base bottom lies flush and can slide unobstructed over the given stretches. Clamp bases for larger pipe diameters type 49 .. .3, .. .4, .. .5 If required, the lower parts can be welded to the supporting surface. Different designs are used depending on the height of the support bearing, the pipe diameter, the support load and the operating temperature. The following points are hereby to be observed: Type 49 .. .1 and 49 .. .2 This clamp base design is made up of two halves to be fitted to each side of the pipe. The cornered surfaces form the base. In this lower part the clamp base halves are firmly bolted to each other. The upper bolting serves for clamping tension in the piping against slipping. Clamp base type 49 with slide plate 4.71 Type 49 .. .3, 49 .. .4 and 49 .. .5 The foot of the clamp base forms a firm support for the pipe to be laid in. The upper half provides clamping tension and is to be firmly bolted. Type 49 .. .3, 4 Type 49 .. .3, 4, 5 5 PRODUCT GROUP Roller bearings, pipe saddles, cryogenic clamp bases Roller bearings, pipe saddles, cryogenic clamp bases 5 Roller bearings, pipe saddles and cryogenic clamp bases Contents Page Roller bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Cylinder roller bearings type 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Double taper roller bearings type 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Double cylinder roller bearings type 53 . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Weld-on pipe saddles type 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Pipe saddles with clamps type 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Lift-off restraints type 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 Cryogenic clamp bases HIPAC® type 56, 57 . . . . . . . . . . . . . . . . . . . . . 5.7 Weld-on supports type 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11 Stanchions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.12 Stanchions for horizontal pipes type 58 . . . . . . . . . . . . . . . . . . . . . . . 5.12 Stanchions for short radius elbows (R OD) type 58 . . . . . . . . . . . . . . 5.13 5 0 1 2 3 4 Stanchions for long radius elbows (R 1.5 OD) type 58 . . . . . . . . . . . 5.14 PRODUCT GROUP 6 7 8 9 5.0 5 Roller bearings and pipe saddles Type 51, 52, 53, 54, 55 Pipe systems arranged horizontally over longer stretches are supported by movable support bearings and fixed points. To ensure thermal expansion displacement with little friction, the bearing points are designed to be rolling or sliding. For pipe systems of larger diameters and especially where high loads are caused by fluids and insulation weights, the optimum solution is provided by roller bearings of high load-bearing capacity, great reliability and extremely low friction resistance. LISEGA standard roller bearings and pipe saddles These components offer a suitable standard solution for a wide range of applications within product group 5. For use outside the standard range specially modified designs can be supplied. Design features and execution In the development of standard roller bearings, the special practical requirements to be met were taken into account. The design of the roller bearing enables optimum corrosion protection through galvanization. To balance lateral offset in anchor bolts on site, the intake holes of the base body are slotted. The installation height (E dimensions) within a load group range are the same for rigid and laterally movable roller bearings. Data on material quality, norms, calculations and welding can be found in the technical specifications, pp. 0.9 and 0.10. Manufacture and storage Standardization of the products permits efficient series production and storage for most components. For individual manufacture or fabrication in small batches, modern order logistics ensures rapid production and delivery. Technical data for roller bearings: The bearing axles are made of austenitic material with polished surfaces. As bearings rolling resistance of the rollers for the rollers, bushings made of a sintered max. 4% teflon / bronze composite material are fitted. They are maintenance-free and guarantee smooth dry run characteristics. A formed collar rolling resistance on lateral displacement on the bushings minimizes starting friction on max. 4% lateral loading. temperature range for nominal load The bearing axles are permanently fixed in – 30°C to + 80°C the middle section of the base body of the double cylinder roller bearings. Special securing permissible lateral loading 35% devices on the side bracket are not required. of nominal load The rollers are of high-tensile carbon steel. The running surfaces are machined. permissible lift-off load 10% of nominal load Special pipe saddle type 54 with double cylinder roller bearing type 53 and lift-off restraints type 55 5.1 Their special design and their manufacturing quality offer the following benefits in application: Roller bearings The roller bearings can be fastened with simple bolted connections or welded to the supporting surface. In all cases the whole base plate must lie flush on the surface. maintenance of minimum rolling resistance (max. 4%) absorption of realistic lateral loading for double taper and double cylinder roller bearings (35% of the support load) for double cylinder roller bearings the whole support load can be borne by a single roller absorption of lateral displacement possible by laterally movable designs On slight lateral offset of existing anchor bolts the roller bearings can be easily aligned using the existing slot holes. Pipe saddles safe and simple design of lift-off restraints pipe saddles facilitate load transmission into the pipe walls Clamp-fastened pipe saddles are supplied ready-to-install. Close attention must be paid to true-to-size seating and sufficient prestressing. pipe saddle design minimizes heat transmission galvanized corrosion protection for all roller bearings Lift-off restraints maintenance-free operation roller axle made of non-rusting steel teflon-bronze composite bushings wide range of support diameters (OD 60mm - OD 1350mm) high load capacity (max. support load 120kN) low installation heights (see selection table for ‘E’ dimensions) Pipe saddles for welding are supplied with a weldable primer as corrosion protection (see technical specifications, pp. 0.10 and 0.11). When installing lift-off restraints, normal displacement over the whole range must be ensured to allow sufficient play between rollers and lift-off restraints. 5 5.2 Roller bearings Type 51, 52 Cylinder roller bearings type 51 08 19 to 51 35 19 A1 F Surface: hot dip galvanized a s E G B b A2 Order details: cylinder roller bearing type 51 .. 19 type load FN [kN] A1 A2 B E F G a b s weight [kg] 51 08 19 51 16 19 51 35 19 8 16 35 90 120 145 70 100 120 80 100 130 50 60 85 35 55 60 60 75 95 20 24 26 10 12 14 5 6 10 1.2 2.4 5.5 Double taper roller bearings type 52 04 19 to 52 35 19 a G x C s E = 1.064 x R + x load FN [kN] type Order details: double taper roller bearing type 52 .. 19 52 52 52 52 04 08 16 35 B b E R Surface: hot dip galvanized A F 19 19 19 19 4 8 16 35 R 27 84 110 136 – – – – 100 130 165 230 A B C 105 135 165 230 90 100 120 160 70 85 100 135 F G a b s x weight [kg] 55 75 90 130 70 75 90 120 20 20 24 26 10 10 12 14 4 6 8 12 54 64 74 102 1.8 3.3 5.4 14.0 E min. max. 83 153 191 247 160 202 250 347 Double taper roller bearings (laterally movable) type 52 04 29 to 52 35 29 A F a R travel 50mm s E = 1.064 x R + x Order details: double taper roller bearing (laterally movable) type 52 .. 29 5.3 type 52 52 52 52 04 08 16 35 29 29 29 29 B x C G b E Surface: hot dip galvanized load FN [kN] 4 8 16 35 R 27 84 110 136 – – – – A 100 130 165 230 B 155 90 185 100 215 120 280 160 C 70 85 100 135 E min. max. 83 153 191 247 160 202 250 347 F G a b s x weight [kg] 105 120 140 180 70 75 90 120 20 20 24 26 10 10 12 14 4 6 8 12 54 64 74 102 2.0 3.6 6.0 15.5 5 Double cylinder roller bearings Type 53 Double cylinder rollers bearing type 53 08 19 to 53 12 19 C E R s x Surface: hot dip galvanized b B G A2 a F A1 type 53 53 53 53 53 08 16 35 60 12 19 19 19 19 19 load FN [kN] 8 16 35 60 120 R 30 85 175 250 400 – – – – – 190 310 440 520 675 E min. max. A1 A2 B C 210 310 420 490 620 190 285 370 430 525 80 100 130 150 180 65 90 110 135 165 72 135 240 329 495 242 375 520 615 785 F G 140 60 230 75 320 90 370 100 460 115 a b s x weight [kg] 20 24 26 31 31 10 12 14 18 22 5 6 10 12 18 40 45 53 63 70 2.5 5.5 14.0 23.0 48.0 E = 1.064 x R + x Order details: double cylinder roller bearing type 53 .. 19 Double cylinder roller bearings (laterally movable) type 53 08 29 to 53 12 29 R travel s = lateral pipe movement Surface: hot dip galvanized x t H E K Ød F B G C A + travel s type 53 53 53 53 53 08 16 35 60 12 29 29 29 29 29 E load FN [kN] R A B C Ød min. max. 8 16 35 60 120 30 – 190 85 – 310 175 – 440 250 – 520 400 – 675 260 350 475 530 700 210 300 410 465 635 50 50 60 70 80 10 12 14 18 23 72 135 240 329 495 242 375 520 615 785 F 145 160 215 250 315 G H 165 65 185 90 245 110 290 130 360 160 K t x 60 75 100 120 145 5 5 6 8 10 40 45 53 63 70 weight [kg] for s = + per 100mm 100mm 6 10 23 35 70 0.6 0.6 1.0 1.0 1.7 E = 1.064 x R + x Travel s = 100…600mm. Middle fixed point from travel s = 300mm. Order details: double cylinder roller bearing (laterally movable) type 53 .. 29 with s = …mm 5.4 Weld-on pipe saddles Type 54 Pipe saddles with clamps Type 54 Weld-on pipe saddles type 54 06 19 to 54 81 19 OD OD 60° from OD 508 R up to OD 406.4 R Surface: weldable primer 60° s Load at pipe temperature 150°C Min. weld seam Order details: weld-on pipe saddle type 54 .. 19 R = …mm type 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 06 08 09 11 14 17 19 22 27 32 36 41 51 61 71 81 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 s load FN [kN] OD 1.4 1.4 1.4 1.8 4.0 4.0 5.0 8.0 12 20 20 38 50 65 100 120 60.3 76.1 88.9 114.3 139.7 168.3 193.7 219.1 273.0 323.9 355.6 406.4 508.0 609.6 711.2 812.8 L=300 R 80 90 95 110 120 135 150 160 190 215 230 255 325 375 430 480 – – – – – – – – – – – – – – – – 180 190 195 210 220 235 250 260 290 315 330 355 415 465 520 570 s 3.0 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 6.0 6.0 3 3 3 3 4 5 5 6 10 12 12 15 10 12 15 20 Pipe saddles with clamps type 54 06 29 to 54 81 29 weight [kg] 1.4 1.5 1.5 1.5 2.0 3.0 3.0 4.0 6.7 9.6 10 13 10 12 16 19 – – – – – – – – – – – – – – – – 3.5 3.7 3.8 4.0 5.0 6.5 6.8 8.0 13.5 18 18 25 16 21 26 33 B Surface: hot dip galvanized OD from OD 508 R up to OD 406.4 R OD 60° 60° s s L=300 Load at pipe temperature 150°C Order details: pipe saddle with clamps type 54 .. 29 R = …mm 5.5 type 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 06 08 09 11 14 17 19 22 27 32 36 41 51 61 71 81 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 load FN [kN] OD 1.4 1.4 1.4 1.8 4.0 4.0 5.0 8.0 12 20 20 38 50 65 100 120 60.3 76.1 88.9 114.3 139.7 168.3 193.7 219.1 273.0 323.9 355.6 406.4 508.0 609.6 711.2 812.8 R 80 90 95 110 120 135 150 160 190 215 230 255 325 375 430 480 – – – – – – – – – – – – – – – – 180 190 195 210 220 235 250 260 290 315 330 355 415 465 520 570 B s 40 40 40 50 50 50 50 50 60 60 60 70 70 90 90 90 3 3 3 3 4 5 5 6 10 12 12 15 10 12 15 20 weight [kg] 2.5 2.8 3.1 5.0 6.0 7.0 8.0 9.0 15 19 21 30 32 63 75 84 – – – – – – – – – – – – – – – – 4.8 5.8 6.0 7.0 9.0 12 13 15 20 26 30 40 38 72 86 98 Pipe saddles with clamps Type 54 Lift-off restraints Type 55 5 Pipe saddles with clamps type 54 06 39 to 54 81 39 Surface: hot dip galvanized s R OD L=300 90° type 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 06 08 09 11 14 17 19 22 27 32 36 41 51 61 71 81 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 load FN [kN] OD R s weight [kg] 0.8 0.8 1.2 1.5 4.0 4.0 5.0 8.0 10 15 20 35 40 60 80 100 60.3 76.1 88.9 114.3 139.7 168.3 193.7 219.1 273.0 323.9 355.6 406.4 508.0 609.6 711.2 812.8 34 41 48 62 75 90 102 116 143 170 188 214 264 317 370 421 3 3 5 5 5 5 5 6 6 8 10 10 10 12 15 15 1.7 2.0 2.6 4.7 5.4 5.9 6.6 7.5 11 14 16 24 28 56 68 75 Lift-off restraints type 55 08 19 to 55 12 19 OD R Surface: hot dip galvanized B L=300 A type 55 55 55 55 55 08 16 35 60 12 19 19 19 19 19 compatible with roller bearing, type 53 53 53 53 53 08 16 35 60 12 19 19 19 19 19 Order details: pipe saddle with clamps type 54 .. 39 A B 226 335 455 560 700 80 100 130 150 180 R 30 85 175 250 400 – – – – – 190 310 440 520 675 Order details: lift-off restraint type 55 .. 19 for special pipe saddles type 54 .. .9 R = …mm 5.6 Insulated pipe supports for cold and cryogenic applications Type 56, 57 Supports for cold and cryogenic applications LISEGA offers a complete product program of insulated pipe supports for all kinds of low temperature pipe systems. These products are normally used in industrial processes for the production, transport and distribution of liquefied gases. These can be propane and butane (LPG), methane (LNG), ethylene, nitrogen, ammonia etc.. Warehouse for moulded insulations Preassembled insulated supports LISEGA insulated pipe supports are standardized and designed according to recognized international technical codes and standards. They cover pipe sizes ranging from OD 21.3mm to OD 965.2mm, with insulation thicknesses from 25mm to 250mm. The supports are made from materials suitable for the specified loads and temperatures (temperature of medium as low as -196°C). Insulating material The material of the insulated standard pipe supports is made from fire-retarding polyurethane foam of high density (HD-PUF) and forms an integral part of the piping insulation. Special design for Ø 1625.6mm insulation thickness [mm] insulation level thickness [mm] 80 40 / 40 100 50 / 50 130 50 / 40 / 40 150 50 / 50 / 50 180 50 / 80 / 50 200 50 / 100 / 50 250 75 / 100 / 75 5.7 Insulation foam with thicknesses of 80mm to 100mm are single layer with an extended step at either side. For type 56, insulation foam thicknesses of 130mm and higher are supplied as double-layer with two steps. To achieve load transmission for axial stop type 57, the HD-PUF cradles are designed as single-layers. Both single-layer and double-layer HD-PUF insulations have stepped longitudinal joints. The size of these joints must be adjusted during installation to a specified gap dimension to ensure a clamping force from the insulated pipe support on the piping. Once installed the longitudinal gaps are then filled with a flexible insulating foam. The clamping force, which is applied by means of disc spring bolting, prevents relative movement between pipe support and piping. A laminated aluminum/polyester vapor barrier is factory-bonded to the outer surface of the HD-PUF insulation. The vapor barrier overlaps the longitudinal joints and is sealed at site with Production of HD-PUF insulations a special vapor barrier adhesive tape. Directly The HD-PUF insulations are moulded in heavy after installation of the insulated pipe support, duty moulds under carefully controlled conall exposed HD-PUF surfaces must be protected ditions in respect of temperature and air from moisture. For this purpose a cryogenic, humidity. This process ensures dimensional elastomeric coating is applied as vapor barrier. stability as well as clean sharp edges that fit neatly with the adjacent line insulation For the HD-PUF insulation three standard material on site. color-coded densities for various load reTo guarantee form stability, the moulds are stored for a fixed period of time in order to cure. For insulations of higher thicknesses stepped joints are provided to match the layering of the adjoining line insulation. This method, also known as „shiplapping“, provides a reliable interlocking connection to each layer and prevents a direct heat path from the surface of the insulation through to the surface of the piping. The stepped joints are 25mm long but can be supplied in 50mm steps on request. Insulation foam with thicknesses up to 50mm are single-layer designs without stepping. quirements are available. 160kg/m3 – yellow 224kg/m3 – red 320kg/m3 – green Special advantages of HIPAC® insulated pipe supports Insulated pipe support base HD-PUF insulation with stepped long- itudinal joints and stepped front ends steel cradle metal protective shield disc spring bolting vapor barrier LISEGA insulated standard pipe supports are supplied with detailed installation instructions. Every support is clearly marked according to the LISEGA type designation system. The flexible gap filler insulation foam, as well as the special vapor barrier sealing tape are part of the scope of supply. Additional site instalMaterial grades, welding and surface treatment lation materials such as cryogenic adhesives comply with the LISEGA standard specifications. and mastics can be supplied on request. The integrated LISEGA quality assurance system LISEGA insulated pipe supports are completely applies to both the manufacture and preaspreassembled and supplied in appropriate sembly of the pipe supports. Inspection and packaging to protect them from surface damage testing procedures guarantee compliance and humidity during transport and storage. with the required specifications. LISEGA standardized insulated pipe supports are designed to be clamped mechanically to the piping by means of disc spring bolting. The pipe support steel cradle, which houses the HD-PUF insulation, is made of carbon steel and hot-dip galvanized as standard. 5 Finite element analysis of a special design Insulated standard pipe support type 57 Preassembled insulated pipe supports 5.8 Type 56 .. .. Type 56 .. .. -G2a Design Special design Type 56 is a conventional insulated pipe support and functions as a slide or guide support. type 57 is similar to type 56 but serves as an axial stop that absorbs increased axial loads by means of thrust rings. The thrust rings on the piping consist of two half-rings which are welded together at site to form a single ring. The rings, which are movable on the piping, are fixed by means of shear lugs welded onto the pipe. LISEGA takes pride in offering solutions to their clients and will gladly assist in any special inquiry. Special pipe sizes can be accommodated. For large axial movements, special lengths can be supplied. The use of an insulated pipe support as a hanger (e.g. in combination with spring or constant hangers) is possible. In this case the shoe of the clamp base is replaced by a special pipe clamp type 43. The clamp is then designed for the particular conditions existing in each case. This patented design offers the advantage of fixing the insulated pipe support to the piping after final positioning. There is no need to disassemble the existing or already installed steelwork. The thrust rings and shear lugs are made of stainless steel and form part of the scope of supply. Double and multiple clamp base pipe supports Type 56 .. .. -G2p For high vertical loads or high lateral loads, double clamp bases or guided supports are required. For this purpose, LISEGA’s insulated pipe supports can be extended as required. Each variant is given a suffix after the 6th digit which describes the type of guide used. The pipe support can be ordered in the following designs: Type 56 .. .. -G3 Insulated double clamp base type 56 .. .. -G2P Type 56 .. .. -G4 G2A: Angulated clamp base pipe support (laterally guided) G2P: Double clamp base pipe support (parallely guided) G3: Triple clamp base pipe support G4: Quadruple clamp base pipe support Type 56 as well as type 57 can be ordered with these guide options. 5.9 Deviations from the standard HD-PUF densities can be supplied, e.g. a density of 500kg/m2 for high loads. The use of the pipe support on sliding components is possible. For this purpose a stainless steel plate is fixed to the underside of the shoe. For special applications when increased loads have to be absorbed, laminated wooden blocks can be utilized. The installation dimension ‘E’ can be adjusted but it must be considered that changes in the ‘E’ dimension can influence the design and the permissible loads. The actual operating loads must therefore be specified when ordering. All details required for product selection can be found in the special HIPAC® catalog. 5 Suspension with cryogenic pipe clamps Cryogenic clamp base type 56 Pipes held in position with cryogenic supports Final inspection of cryogenic clamp bases 5.10 Weld-on supports Type 57 Weld-on pipe shoes made from T/U profiles type 57 .. 11 and 57 .. 12 OD 5-T-16 E For use at low pipe loads and temperatures 80°C Material: S235JR B A Surface: weldable primer E OD Type designation: 57 .. 11 (T Shoe) 57 .. 12 (U Shoe) min 50 min 50 B Weld seam on site – for specified weld seam thickness and permissible load, the weld seam stress is smaller than 50N/mm2. Order details: weld-on pipe shoes type 57 .. 1. 5.11 type 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 03 03 03 03 03 07 07 07 07 13 13 13 13 13 13 24 24 24 24 24 36 36 36 42 42 42 51 51 61 61 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 A load F [kN] at 80°C OD A 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 6.0 6.0 6.0 6.0 6.0 8.0 10 10 10 10 12 15 15 20 20 21.3 26.9 33.7 42.4 48.3 60.3 73.0 76.1 88.9 108.0 114.3 133.0 139.7 159.0 168.3 193.7 219.1 244.5 267.0 273.0 323.9 355.6 368.0 406.4 419.0 457.2 508.0 558.8 609.6 660.4 100 100 100 100 100 150 150 150 150 150 150 150 150 150 150 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 B 70 70 70 70 70 70 70 70 70 100 100 100 100 100 100 100 100 100 100 100 160 160 160 200 200 200 240 240 300 300 E 81 83 87 91 94 100 107 108 115 154 157 167 170 180 184 135 150 163 175 178 210 226 233 255 262 283 312 340 370 400 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 weight [kg] 0.8 0.8 0.8 0.8 0.8 1.2 1.2 1.2 1.2 2.5 2.5 2.5 2.5 2.5 2.5 2.7 2.7 2.7 2.7 2.7 4.7 4.7 4.7 6.3 6.3 6.3 8.3 8.3 11.6 11.6 5 For the selection of stanchions consult the table and diagram on p. 5.15. Emax 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 450 450 450 450 500 500 500 500 550 550 550 600 600 650 650 700 1000 1000 1100 1000 1100 1000 1100 1000 1100 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1200 1200 1200 1200 1200 1200 1200 1200 1250 1250 1250 1250 1250 1250 1300 1300 1300 1300 1300 1300 1350 1350 1350 1350 1400 1400 1450 1450 1500 1550 E Emin Dxs A Type 58 .. 11 Type 58 .. 12 Dxs E N 24 30 30 37 37 38 38 44 44 54 54 57 57 67 67 70 70 80 80 84 84 97 97 110 110 122 122 134 134 137 137 162 162 178 178 184 184 203 203 210 210 229 229 254 254 279 279 305 330 356 381 406 457 N 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 3.0 5.0 3.0 5.0 5.0 7.0 5.0 7.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 t a a b a b a b a b b c b c b c c d c d c d d e d e d e e f e f f g f g f g f g f g g h g h g h h h h h h h N 4.5 4.5 5.0 4.5 5.0 4.5 5.0 4.5 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 5.6 7.0 5.6 7.0 5.6 5.6 8.8 5.6 8.8 5.6 8.8 8.8 10 8.8 10 10 8.0 10 8.0 10 8.0 10 8.0 10 8.0 8.0 10 8.0 10 8.0 10 10 10 10 10 10 10 A 150 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 75 33.7 33.7 48.3 33.7 48.3 33.7 48.3 33.7 48.3 48.3 73.0 48.3 73.0 48.3 73.0 73.0 88.9 73.0 88.9 73.0 88.9 88.9 114.3 88.9 114.3 88.9 114.3 114.3 139.7 114.3 139.7 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 219.1 323.9 219.1 323.9 219.1 323.9 323.9 323.9 323.9 323.9 323.9 323.9 t 48.3 60.3 60.3 73.0 73.0 76.1 76.1 88.9 88.9 108.0 108.0 114.3 114.3 133.0 133.0 139.7 139.7 159.0 159.0 168.3 168.3 193.7 193.7 219.1 219.1 244.5 244.5 267.0 267.0 273.0 273.0 323.9 323.9 355.6 355.6 368.0 368.0 406.4 406.4 419.0 419.0 457.2 457.2 508.0 508.0 558.8 558.8 609.6 660.4 711.2 762.0 812.8 914.4 stanchions type (L) 58 05 .1 58 06 .1 58 06 .2 58 07 .1 58 07 .2 58 08 .1 58 08 .2 58 09 .1 58 09 .2 58 10 .1 58 10 .2 58 11 .1 58 11 .2 58 13 .1 58 13 .2 58 14 .1 58 14 .2 58 16 .1 58 16 .2 58 17 .1 58 17 .2 58 19 .1 58 19 .2 58 22 .1 58 22 .2 58 24 .1 58 24 .2 58 26 .1 58 26 .2 58 27 .1 58 27 .2 58 32 .1 58 32 .2 58 36 .1 58 36 .2 58 37 .1 58 37 .2 58 41 .1 58 41 .2 58 42 .1 58 42 .2 58 46 .1 58 46 .2 58 51 .1 58 51 .2 58 56 .1 58 56 .2 58 61 .1 58 66 .1 58 71 .1 58 76 .1 58 81 .1 58 91 .1 Dxs OD OD (L) type OD Stanchions for horizontal pipes Type 58 Type 58 .. 21 Type 58 .. 22 ... See p. 5.15. Example: Telescopic stanchion for pipe OD = 244.5mm, E = 800 (as sliding shoe). The stanchion length amounts to: L = E-N (see data in selection table) L = 800mm – 122mm = 678mm. For stanchion D = 88.9 mm (designation ‘d’). Permissible load = 0.36 x 11kN (see table and diagram on p. 5.15) = 3.96kN. Order details: stanchion for horizontal piping type 58 .. .., E = ...mm 5.12 Stanchions for short radius elbows (R OD) Type 58 OD E (L) N R t Dxs A Type 58 .. 13 Type 58 .. 14 R OD (L) N 75 A t 150 E Dxs Type 58 .. 23 Type 58 .. 24 ... See p. 5.15. Example: Stanchion for short radius elbow radius R DA, OD = 419mm, E = 750mm (as fixed point). Stanchion length: L = E-N (see data in selection table), L = 750mm – 50mm = 700mm. For stanchion D = 139.7mm (designation ‘f’). Permissible load = 0.41 x 22.5kN (see table and diagram on p. 5.15) = 9.2kN. Order details: stanchion for short radius elbows R DA type 58 .. .., E = ...mm 5.13 type OD 58 05 .3 58 06 .3 58 06 .4 58 07 .3 58 07 .4 58 08 .3 58 08 .4 58 09 .3 58 09 .4 58 10 .3 58 10 .4 58 11 .3 58 11 .4 58 13 .3 58 13 .4 58 14 .3 58 14 .4 58 16 .3 58 16 .4 58 17 .3 58 17 .4 58 19 .3 58 19 .4 58 22 .3 58 22 .4 58 24 .3 58 24 .4 58 26 .3 58 26 .4 58 27 .3 58 27 .4 58 32 .3 58 32 .4 58 36 .3 58 36 .4 58 37 .3 58 37 .4 58 41 .3 58 41 .4 58 42 .3 58 42 .4 58 46 .3 58 46 .4 58 51 .3 58 51 .4 58 56 .3 58 56 .4 58 61 .3 58 66 .3 58 71 .3 58 76 .3 58 81 .3 58 91 .3 48.3 60.3 60.3 73.0 73.0 76.1 76.1 88.9 88.9 108.0 108.0 114.3 114.3 133.0 133.0 139.7 139.7 159.0 159.0 168.3 168.3 193.7 193.7 219.1 219.1 244.5 244.5 267.0 267.0 273.0 273.0 323.9 323.9 355.6 355.6 368.0 368.0 406.4 406.4 419.0 419.0 457.2 457.2 508.0 508.0 558.8 558.8 609.6 660.4 711.2 762.0 812.8 914.4 Dxs 33.7 33.7 48.3 33.7 48.3 33.7 48.3 33.7 48.3 48.3 73.0 48.3 73.0 48.3 73.0 73.0 88.9 73.0 88.9 73.0 88.9 88.9 114.3 88.9 114.3 88.9 114.3 114.3 139.7 114.3 139.7 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 219.1 323.9 219.1 323.9 219.1 323.9 323.9 323.9 323.9 323.9 323.9 323.9 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 4.5 4.5 5.0 4.5 5.0 4.5 5.0 4.5 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 5.6 7.0 5.6 7.0 5.6 5.6 8.8 5.6 8.8 5.6 8.8 8.8 10 8.8 10 10 8.0 10 8.0 10 8.0 10 8.0 10 8.0 8.0 10 8.0 10 8.0 10 10 10 10 10 10 10 stanchions type a a b a b a b a b b c b c b c c d c d c d d e d e d e e f e f f g f g f g f g f g g h g h g h h h h h h h For the selection of stanchions consult the table and diagram on p. 5.15. N Emin Emax 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 3.0 5.0 3.0 5.0 5.0 7.0 5.0 7.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 10 10 10 15 15 15 15 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 35 35 35 35 40 40 45 45 50 50 40 40 45 45 50 50 50 50 55 55 60 60 65 65 70 80 85 90 95 110 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 450 450 450 450 450 450 500 550 1000 1000 1100 1000 1100 1000 1100 1000 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1200 5 Stanchions for long radius elbows (R 1.5 OD) Type 58 For the selection of stanchions consult the table and diagram on p. 5.15. E 1000 1000 1050 1000 1050 1000 1050 1000 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 950 950 950 950 950 900 Dxs A Type 58 .. 15 Type 58 .. 16 OD Dxs E 200 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 250 250 250 250 300 300 300 300 300 300 350 350 350 350 400 400 450 450 500 550 R 0 0 0 5 5 0 0 5 5 5 5 10 10 10 10 15 15 15 15 15 15 20 20 25 25 25 25 30 30 30 30 40 40 65 65 65 65 70 70 75 75 80 80 90 90 100 100 110 115 125 135 145 160 t 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 3.0 5.0 3.0 5.0 5.0 7.0 5.0 7.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 7.0 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 OD R a a b a b a b a b b c b c b c c d c d c d d e d e d e e f e f f g f g f g f g f g g h g h g h h h h h h h Emax A 150 4.5 4.5 5.0 4.5 5.0 4.5 5.0 4.5 5.0 5.0 7.0 5.0 7.0 5.0 7.0 7.0 5.6 7.0 5.6 7.0 5.6 5.6 8.8 5.6 8.8 5.6 8.8 8.8 10 8.8 10 10 8.0 10 8.0 10 8.0 10 8.0 10 8.0 8.0 10 8.0 10 8.0 10 10 10 10 10 10 10 Emin 75 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x N t 33.7 33.7 48.3 33.7 48.3 33.7 48.3 33.7 48.3 48.3 73.0 48.3 73.0 48.3 73.0 73.0 88.9 73.0 88.9 73.0 88.9 88.9 114.3 88.9 114.3 88.9 114.3 114.3 139.7 114.3 139.7 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 139.7 219.1 219.1 323.9 219.1 323.9 219.1 323.9 323.9 323.9 323.9 323.9 323.9 323.9 N 48.3 60.3 60.3 73.0 73.0 76.1 76.1 88.9 88.9 108.0 108.0 114.3 114.3 133.0 133.0 139.7 139.7 159.0 159.0 168.3 168.3 193.7 193.7 219.1 219.1 244.5 244.5 267.0 267.0 273.0 273.0 323.9 323.9 355.6 355.6 368.0 368.0 406.4 406.4 419.0 419.0 457.2 457.2 508.0 508.0 558.8 558.8 609.6 660.4 711.2 762.0 812.8 914.4 stanchions type N 58 05 .5 58 06 .5 58 06 .6 58 07 .5 58 07 .6 58 08 .5 58 08 .6 58 09 .5 58 09 .6 58 10 .5 58 10 .6 58 11 .5 58 11 .6 58 13 .5 58 13 .6 58 14 .5 58 14 .6 58 16 .5 58 16 .6 58 17 .5 58 17 .6 58 19 .5 58 19 .6 58 22 .5 58 22 .6 58 24 .5 58 24 .6 58 26 .5 58 26 .6 58 27 .5 58 27 .6 58 32 .5 58 32 .6 58 36 .5 58 36 .6 58 37 .5 58 37 .6 58 41 .5 58 41 .6 58 42 .5 58 42 .6 58 46 .5 58 46 .6 58 51 .5 58 51 .6 58 56 .5 58 56 .6 58 61 .5 58 66 .5 58 71 .5 58 76 .5 58 81 .5 58 91 .5 Dxs (L) OD (L) type Type 58 .. 25 Type 58 .. 26 ... See p. 5.15. Example: Stanchion for long radius elbow radius R 1.5 OD, OD = 419mm, E = 750 (as fixed point). Stanchion length: L = E+N (see data in selection table), L = 750mm +75mm = 825mm. For stanchion D = 139.7mm (designation ‘f’). Permissible load = 0.37 x 22.5kN (see table on page 5.15) = 8.3kN. Order details: stanchion for long radius elbows R 1.5 OD type 58 .. .., E = ...mm 5.14 Stanchions Type 58 Field weld The weld seam stress amounts to max. 50N/mm2 for the specified weld seam thickness and permissible loads. Type designation: 58 .. 1. 58 .. 2. stanchion telescopic stanchion Table data A x t. The permissible loading of pipe type a b c d e f g h Dxs 33.7 48.3 73.0 88.9 114.3 139.7 219.1 323.9 x x x x x x x x Axt 4.5 5.0 7.0 5.6 8.8 10 8.0 10 90 115 130 150 190 215 305 405 x x x x x x x x 10 10 10 10 12 15 20 25 maximum permissible load at 80°C weight [kg] vertical load for L = 200mm only [kN] 58 .. 2. sliding [kN] fixed [kN] 58 .. 1. 9.5 22 34 40 78 96 150 330 1.9 3.7 7.9 11 25 35 69 185 1.1 2.3 5.0 7.1 16.0 22.5 43.5 113.0 1.3 2.1 3.5 4.0 7.7 11.7 22.1 45.7 1.8 4.0 4.4 6.6 10.8 15.8 26.8 54.1 + per 100mm 0.32 0.53 1.1 1.2 2.3 3.2 4.2 7.7 Permissible load in dependence on length of stanchion for slide bearing or fixed point the stanchion in dependence on length can be found in the diagram. stanchion = 100% of specified vertical load. For welding designs of this type the load transmission to the piping must be guaranteed by the user. F/Fmax Max. lateral loading of Materials: base plate S235JR S355J2 stanchion P235GH Surface protection: weldable primer [mm] L Type 58 stanchion for pipe elbows as stop free of moments in X-Y direction with type 29 spring support 5.15 Type 58 stanchions as guides for horizontally running pipe system with type 29 spring support 6 PRODUCT GROUP Threaded connecting elements Threaded connecting elements 6 Connection components Contents Page Threaded connections, type 60 to 64 . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Eye nuts type 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Threaded clevises with pin type 61 . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Turnbuckles type 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Rod couplings type 64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Connecting rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 6 0 1 2 Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Tie rods LR type 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Hexagon nuts type 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Stud bolts type 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 Tie rods type 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Threaded rods type 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 3 4 5 PRODUCT GROUP 7 8 9 6.0 6 Threaded connections Type 60 to 64 Precision-fit threads, reliable material properties and design with sufficient load reserves are prerequisites for the reliability of the whole load chain. The connections in product group 6 are specially shaped bolting components to connect the connecting rods to other support components. They connect components in the load chains with their counterparts, such as lugs, U-bolts or eye plates. The connections in product group 6 form an independent group within the modular system and were specially designed for optimum use as pipe support components. They are largely drop-forged and, except for turnbuckle type 62, so designed that they enable a little length regulation despite low installation heights. Eye nut type 60 The permissible loads correspond to the load tables for statically determined components on page 0.6 of the technical specifications. Eye nut type 60 is used as a transition from a rod to a bolt connection; threaded clevis with pin type 61 joins a rod to a lug connection. Threaded clevis with pin type 61 Turnbuckle type 62 is fitted with a right-hand thread on one side and left-hand thread on the other. It is used in combination with tie rod type 65 for length regulation and the pre-stressing of load chains. If required, rod coupling type 64 is used to form rod lengths longer than 3m. All threads (except in turnbuckle type 62) are right-hand and available in both UNC and metric versions. For corrosion protection the components are galvanized as standard, coating thickness approx. 12-15µm. For use in particularly aggressive atmospheres hot-dip galvanized components can be supplied. Turnbuckle type 62 If required, the components can be supplied with material certificates. It is often necessary to use the connection components in areas above the standard field of application, where higher temperatures apply. Rod coupling type 64 6.1 The LISEGA connections offer special benefits: universal application possibilities load and connection compatibility with the LISEGA modular system drop-forged and heat-treated galvanized as standard, hot-dip galvanized if required approval through special type tests For this, LISEGA SE offers products made from the material 10CrMo9-10. The upper load limits for use up to 500°C corresponds to the nominal load of the respective load groups. The type numbers are described as follows: Eye nuts : 60 .9 04-HT; (60 D9 04-HT Threaded clevises with pin : 61 .9 04-HT; (61 D9 04-HT Turnbuckles : 62 .9 04-HT; (62 D9 04-HT Rod couplings : 64 .9 04-HT; (64 D9 04-HT to 60 99 04-HT) to 61 99 04-HT) to 62 99 04-HT) to 64 99 04-HT) 6 Eye nuts Type 60 Threaded clevises with pin Type 61 Eye nuts type 60 D9 19 to 60 50 12 F G d3 B E Material: P250GH drop-forged. C X From load group 40 welded design material: S355J2. Ø d2 D A type A B C D 60 D9 19 60 29 12 60 39 12 60 49 12 60 59 12 60 69 12 60 79 12 60 89 12 60 99 12 60 10 12 60 20 12 60 30 12 60 40 12 60 50 12 24 33 44 59 72 88 100 110 120 135 150 160 220 250 40 60 75 90 110 127 140 157 180 200 230 230 250 280 11 15 20 25 30 37 45 52 60 65 70 70 120 140 17 24 30 35 44 50 60 70 80 95 105 110 125 140 G H F Ø d2 d3 E F G X weight [kg] M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 13 17 25 29 35 42 47 52 62 62 72 72 82 92 25 40 45 55 65 75 75 85 85 105 130 130 100 120 5 6 10 10 15 17 20 25 30 40 40 40 50 60 15 19 26 35 44 54 62 72 78 80 85 90 110 125 15 20 30 35 45 52 65 72 95 95 100 100 150 160 0.05 0.10 0.20 0.40 0.80 1.20 2.00 2.90 4.70 7.70 8.80 9.30 27.00 45.00 Threaded clevises with pin type 61 D9 19 to 61 50 12 Material: P250GH K M d1 From load group 10 and further material: S355J2, drop-forged. E C X B L From load group 40 and further flame-cut design material: S355J2. D ød2 shape-type 61 40 12, 61 50 12 A type A B C D 61 D9 19 61 29 12 61 39 12 61 49 12 61 59 12 61 69 12 61 79 12 61 89 12 61 99 12 61 10 12 61 20 12 61 30 12 61 40 12 61 50 12 23 33 42 55 65 72 85 100 120 130 155 155 150 165 50 70 80 90 110 130 150 170 180 215 230 230 240 260 11 15 20 25 30 35 40 50 60 65 70 70 80 90 17 25 33 40 46 51 61 72 83 90 110 110 – – Ø d1 Ø d2 10 12 16 20 24 33 40 45 50 60 70 70 80 90 Order details: eye nuts type 60..1. M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 E F G H K 35 50 50 55 65 80 90 100 95 120 130 125 130 140 11 12 17 20 22 27 32 37 42 50 60 60 56 64 50 60 70 90 105 125 140 165 185 210 245 245 230 240 25 34 44 57 68 80 93 110 130 150 175 175 150 165 21 24 32 46 53 64 80 90 100 120 150 150 150 180 L 5x9 8x12 11x15 16x21 19x25 19x29 22x36 27x40 33x44 30x45 35x55 35x55 – – M X – – – – – – – – – – – – 90 110 15 20 30 35 45 50 60 70 85 95 100 105 110 120 weight [kg] Bolts 0.1 0.2 0.4 1.0 1.6 2.7 4.4 7.2 10.4 14.8 24.4 24.4 42.0 60.0 C35E+QT complete with split pins DIN EN ISO 1234 and washers DIN 1441. From load group 40 and further material: S355J2. Order details: threaded clevises with pin type 61..1. 6.2 Turnbuckles Type 62 Rod couplings Type 64 Turnbuckles type 62 D9 19 to 62 50 15 D X A Material: S23SJR drop-forged. L B E C From load group 10 flame-cut design material: S355J2. Ød2 One side right-hand, other side left-hand thread. The ends of the threaded rods must not come into contact. Order details: turnbuckle type 62..1. type A B C SW 62 D9 19 62 29 12 62 39 19 62 49 19 62 59 19 62 69 12 62 79 12 62 89 12 62 99 12 62 10 15 62 20 15 62 30 15 62 40 15 62 50 15 30 34 42 52 62 74 86 104 130 110 130 140 150 165 125 125 150 170 240 255 295 330 355 300 320 330 390 410 18 21 27 33 39 45 55 63 75 60 70 75 80 90 16 18 24 30 36 46 55 65 75 80 90 100 100 120 Ø d2 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 E 35 35 50 60 80 85 95 100 105 80 80 80 90 90 X weight [kg] 45 45 50 55 80 85 100 115 125 110 120 125 150 160 0.15 0.20 0.40 0.70 1.20 1.80 3.00 4.80 7.80 10.00 15.00 18.00 22.00 32.00 L weight [kg] L 9x 8 11x 9 14x11 17x14 22x17 23x20 28x23 32x27 40x35 80x23 90x28 100x30 100x33 120x37 Rod coupling type 64 D9 19 to 64 50 15 Material: S235JR drop-forged. L C From load group 10 flame-cut design material: S355J2. B Ød2 D A Order details: rod coupling type 64 .. 1. 6.3 type A B C D 64 D9 19 64 29 18 64 39 18 64 49 18 64 59 18 64 69 18 64 79 18 64 89 18 64 99 18 64 10 15 64 20 15 64 30 15 64 40 15 64 50 15 34 34 42 52 62 74 86 104 130 110 130 140 150 165 45 45 60 75 90 105 120 150 180 190 220 240 250 280 15 15 20 25 30 35 40 50 60 60 70 75 80 90 21 21 27 32 39 45 55 63 75 80 90 100 100 120 Ø d2 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 11x 9 11x 9 14x11 17x14 22x17 23x20 28x23 32x27 40x35 80x23 90x28 100x30 100x33 120x37 0.1 0.1 0.2 0.5 0.7 1.2 1.6 2.6 5.1 7.0 11.0 14.0 15.0 23.0 Connecting rods Type 63, 65, 66, 67 Application Length adjustment Materials and loads All other bolted connections are exclusively right-hand threads and on installation must be countered with a hexagon nut type 63. Threaded and tie rods connect the support components to each other in order to bridge installation heights. They can be used as rigid supports with the connection components and in elastic load chains with spring and constant hangers. Only materials with guaranteed mechanical properties regarding good homogeneity and sufficient charpy-test values (ductility) are used. The permissible loads correspond to the load table for statically determined components in the technical specifications on page 0.6. Tie rods type 65 with right-hand / left-hand threads are always used in combination with turnbuckle type 62 and fitted with standard lengths. They are designed for length adjustment and force-fit prestressing of load chains. Corrosion protection For corrosion protection all rod types are galvanized, layer thickness approx. 12-15µm. If required, hot-dip galvanization is available. Hot dip galvanized threaded rods M10/M12 are All threads are manufactured in a rolling process. available in lengths up to 1,000mm. Extensions are made by way of rod couplings. By rolling the threads are not cut. Through the rolling process the material is made to flow and Certification is plastically formed. In this way the surface is given additional notch-free high-quality strength. If so ordered, all components can be supplied with certificates according to DIN EN 10204-2.2 Friction resistance is thereby reduced; this has a or 3.1. Rolled threads favorable effect on any adjustment of the rods under load. On top of that, safety reserves exceeding the demands of the design specifications are created. Designs Threaded rods type 67 with continuous threading up to M48 and tie rods type 66 (from M20) are available in fixed 500mm length increments in the length range from 500mm up to 3,000mm. The tie rods have thread lengths of 300mm on one side and 600mm on the other. The short thread is for length adjustment, e.g. as a connection for spring and constant hangers. The long thread is for the fitted length. This can be shortened as required according to the installation height on site. Special properties: materials with proven characteristics rolled threads notch-free surfaces galvanized surfaces standard lengths in-house manufacture Often there is a need to use the connecting members even in areas which are above the standard range of application and can exposed to with higher temperatures. For this LISEGA SE offers products made from the material 21CrMoV57 or 25CrMo4 for hex nuts. The load limits for use up to 500°C correspond to the nominal load of each load groups. Standard lengths The type numbers are described as follows: Larger tolerances in the building structure have led to increasing problems with fitted lengths Tie rod : 65 .1 03-HT; instead of easier installation, especially when (65 D1 03-HT to 65 91 03-HT) the connection threads are too short. The use of Stud bolt : 67 .1 03-HT; standardized fixed lengths is therefore more and (67 D1 03-HT to 67 91 03-HT) more common because of their greater flexibility. Fitting can be easily carried out with hanging Threaded rod : 67 .. 03-HT; rods already mounted at the upper end. (67 D2 03-HT to 67 95 03-HT) Laborious measurement with the risk of error is thereby avoided. Structural tolerances can be balanced to advantage. The pipe systems are embedded in load chains, where the connecting rods are important elements. When selecting them great attention must be paid to quality so that these seemingly simple components do not form the weakest link in the chain. The decisive factors for their load-bearing capacity are, beside adequate dimensioning, material quality and design conforming to standards. Tie rod : Hexagon nut : Manufacture of threaded components 66 .. 03-HT; (66 46 03 to 66 97-HT-03 HT) 63 .9 3. ; (63 D9 39 and 63 19 38 to 63 99 38) Fiber flow of rolled thread 6.4 Tie rods LR Type 65 Stud bolts Type 67 Hexagon nuts Type 63 Tie rods left-hand/right-hand type 65 D1 19 to 65 50 13 LISEGA threaded rods should only be replaced in kind. Order details: tie rod LR type 65..1. L L2 Ød2 L1 Ød Material: M10 to M16: S235JR from M20: S355J2. right left type Ød 65 D1 19 65 21 13 65 31 13 65 41 13 65 51 13 65 61 13 65 71 13 65 81 13 65 91 13 65 10 13 65 20 13 65 30 13 65 40 13 65 50 13 8.75 10.74 14.54 18.20 21.85 27.55 33.15 38.91 44.53 53.22 61.20 65.20 69.20 77.20 Ø d2 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 L L1 right L2 left weight [kg] 250 250 250 250 350 350 350 450 450 550 550 550 600 600 80 80 80 80 120 120 120 160 160 200 200 200 220 220 130 130 130 130 190 190 190 220 220 270 270 270 300 300 0.1 0.2 0.3 0.5 1.0 1.6 2.4 4.2 5.5 9.6 12.7 14.4 17.7 22.1 Hexagon nuts type 63 D9 29 to 63 50 28 Stud bolts type 67 D1 19 to 67 91 13 Material: grade 8 hexagon nuts DIN EN ISO 4032 as counter nuts for threaded rods M10 – M80x4. Material: M10 to M16: S235JR from M20: S355J2. LISEGA threaded rods should only be replaced in kind. type Order details: hexagon nut type 63..2. 6.5 63 D9 29 63 29 28 63 39 28 63 49 28 63 59 28 63 69 28 63 79 28 63 89 28 63 99 28 63 10 28 63 20 28 63 30 28 63 40 28 63 50 28 size M10 M12 M16 M20 M24 M30 M36 M42 M48 M56x4 M64x4 M68x4 M72x4 M80x4 weight [kg] 0.01 0.02 0.03 0.06 0.11 0.22 0.39 0.65 0.98 1.40 1.90 2.25 2.60 3.40 type L Ø d2 weight [kg] 67 D1 19 67 21 13 67 31 13 67 41 13 67 51 13 67 61 13 67 71 13 67 81 13 67 91 13 30 35 50 60 75 90 110 125 145 M10 M12 M16 M20 M24 M30 M36 M42 M48 0.02 0.03 0.07 0.12 0.22 0.42 0.75 1.17 1.77 Order details: stud bolts type 67..1. 6 Tie rods Type 66 Threaded rods Type 67 Ø d2 Threaded rods / tie rods type 67 D2 19 to 67 50 13 / type 66 46 13 to 66 50 13 L Material: M10 to M16: S235JR from M20: S355J2. threaded rod type 67 LISEGA threaded rods should only be replaced in kind. 300 Ø d2 L 600 tie rod type 66 type designation at L= 1500 2000 Ø d2 500 1000 M 10 M 12 M 16 M 20 M 24 M 30 M 36 M 42 M 48 67 D2 19 67 22 13 67 32 13 67 42 13 67 52 13 67 62 13 67 72 13 67 82 13 67 92 13 67 D3 19 67 23 13 67 33 13 67 43 13 67 53 13 67 63 13 67 73 13 67 83 13 67 93 13 67 D5 19 67 25 13 67 35 13 67 45 13 67 55 13 67 65 13 67 75 13 67 85 13 67 95 13 3000 weight [kg/m] 67 D6 19 67 26 13 67 36 13 66 46 13 66 56 13 66 66 13 66 76 13 66 86 13 66 96 13 67 D7 19 67 27 13 67 37 13 66 47 13 66 57 13 66 67 13 66 77 13 66 87 13 66 97 13 0.5 0.7 1.3 2.0 2.9 4.7 6.8 9.3 12.2 Ø d2 L 67 D4 19 67 24 13 67 34 13 67 44 13 67 54 13 67 64 13 67 74 13 67 84 13 67 94 13 2500 Standard lengths avoid problems caused when installation lengths are too short. They can be flexibly adapted by shortening to suit the installation situation on site. Order details: threaded rod / tie rod type 6. .. .. Connecting rods from M56x4 can be supplied as threaded rods type 67 or as tie rods type 66 with individual rolled thread lengths. threaded rod type 67 L1 L2 Ø d2 L tie rod type 66 L=max. 6,000mm, longer lengths on request type designation (L / L1 / L2 please note at order) Ød2 M M M M M 56x4 64x4 68x4 72x4 80x4 66 66 66 66 66 10 20 30 40 50 13 13 13 13 13 weight [kg/m] 67 67 67 67 67 10 20 30 40 50 13 13 13 13 13 17.5 23.1 26.2 29.5 36.8 Order details: from M56x4: threaded rod / tie rod type 6. .. .. L = …mm L1 = …mm L2 = …mm 6.6 7 PRODUCT GROUP Structural attachments, trapezes, clamps, slide plates Structural attachments, trapezes, clamps, slide plates 7 Structural attachments, trapezes, clamps, slide plates Contents Page Structural attachments, trapezes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Weld-on clevises type 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Weld-on eye plates type 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Weld-on plates with spherical washers type 74 . . . . . . . . . . . . . . . . . 7.3 Clamps and trapezes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Beam clamps type 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Trapezes type 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 Beam adapters type 76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 Guides with beam adapters type 76 for clamp bases type 49 . . . . . . . . 7.8 Cantilevers with beam adapters type 76 . . . . . . . . . . . . . . . . . . . . . . . 7.8 Slide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10 Instructions on assembly and installation . . . . . . . . . . . . . . . . . . . . . . 7.12 Slide plates to weld-on type 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.13 Slide plates for bolting type 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.15 7 0 1 2 3 4 5 6 PRODUCT GROUP 8 9 7.0 7 Structural attachments, trapezes, clamps, slide plates Special components for welding or clamping are available for connecting the pipe supports to the supporting structure. In order to fulfill safety requirements the connections must be suitable. Product group 7 Connecting components for the direct attachment to the structure and trapezes form part of product group 7. The permissible loads for the components correspond to the load table for statically determined components in the ‘technical specifications’, p. 0.6. For weld-on clevises type 73 – well suited for connection to hollow sections - and weld-on eye nuts type 75 the specified minimum weld seam thicknesses must be taken into account. These are calculated not to exceed a maximum weld seam stress of 75N/mm2 (load case H). For the calculations, a force applied conically below 6° was served as the basis. The weld-on plates type 74 enable use of the maximum pendulum length in restricted spaces by means of a plug connection. Here too, a force applied conically below 6° served as the basis. type 73 type 74 Beam clamps type 78 are designed for weld-free connection on site. They are suitable for all beam widths and flange slopes. When ordering, please state beam widths and flange thicknesses. For protection against corrosion the components are given a weldable primer coating (30µm) or are galvanized (layer thickness 12 - 15µm). Trapezes type 79 are for the attachment of clamp bases type 49 and type 56 and can be used for rigid suspension as well as for connection with spring and constant hangers. type 75 The trapeze profiles are protected against corrosion according to LISEGA standard color coating (see p. 0.10). All components can on request be supplied with material certifications. type 76 type 78 Standardized connection possibilities 7.1 7 Weld-on clevises Type 73 Weld-on eye plates Type 75 Weld-on clevises type 73 29 13 to 73 50 12 Material: S355J2 drop-forged. E A M From load size 20 onwards: flame-cut design made of S355J2 bolts: C35E+QT. F H G type 73 73 73 73 73 73 73 73 73 73 73 73 73 29 39 49 59 69 79 89 99 10 20 30 40 50 13 13 13 13 12 12 12 12 12 12 12 12 12 d1 K shape type 73 20 12 to 73 50 12 A Ød1 E F G H K M min. weld seam weight [kg] 40 50 65 75 95 120 120 120 150 170x175 170x175 150x190 180x220 12 16 20 24 33 40 45 50 60 70 70 80 90 35 40 50 60 90 110 120 130 140 150 150 170 195 12 17 20 22 27 32 37 42 50 60 60 56 64 60 70 90 105 125 140 165 185 210 245 245 230 240 34 44 57 68 80 93 110 120 150 165 165 150 165 24 32 46 53 64 80 90 100 120 170 170 150 180 – – – – – – – – – 75 75 90 110 3.0 3.0 3.0 3.0 3.5 4.0 5.5 7.5 8.5 9.0 10.5 12.5 13.5 0.3 0.4 1.1 2.1 3.8 6.8 9.2 11.1 18.5 37.0 37.0 38.0 58.0 Order details: weld-on clevises 73 .. 1. C d3 E seams was based on a permissible stress of 75N/mm2 in load case H. Weld-on eye plates type 75 D1 19 to 75 50 12 Material: S235JR from load group 6: S355J2. s A Calculation of the weld type A Ød3 E C s min. weld seam 75 D1 19 75 21 12 75 31 12 75 41 12 75 51 12 75 61 12 75 71 12 75 81 12 75 91 12 75 10 12 75 20 12 75 30 12 75 40 12 75 50 12 30 35 45 60 65 80 100 120 130 150 170 180 220 250 10.5 12.5 16.5 20.5 24.5 34 41 46 51 61 71 71 81 91 40 45 50 55 60 70 80 90 100 110 120 130 140 150 18 22 28 37 40 50 65 75 80 90 100 110 120 135 6 8 10 12 15 20 25 30 30 40 45 45 50 60 3.0 4.0 4.5 6.0 7.0 8.5 9.5 10.5 13.5 15.5 18.0 20.5 18.5 20.0 weight [kg] 0.10 0.13 0.24 0.45 0.65 1.25 2.35 3.9 4.6 7.7 10.6 12.6 18.5 27.5 Calculation of the weld seams was based on a permissible stress of 75 N/mm2 in load case H. Order details: weld-on eye plates type 75 .. 1. 7.2 Weld-on plates with spherical washers Type 74 ØB G Ød4 E R s Weld-on plates with spherical washers type 74 D1 19 to 74 50 13 Material spherical washers: case-hardened steel. From load group 5: C15 weld-on plate: S235JR. For s 20: S355J2. 6° 6° ØD max. F A LISEGA recommends tack welding of the weld-on plate for fixing positions or welding all round as specified. Order details: weld-on plate with spherical washer type 74 .. 1. 7.3 type for thread A ØB ØD Ød4 E max. F G R s weight [kg] 74 D1 19 74 21 13 74 31 13 74 32 13 74 33 13 74 41 13 74 42 13 74 43 13 74 51 13 74 52 13 74 61 13 74 62 13 74 71 13 74 72 13 74 81 13 74 82 13 74 91 13 74 92 13 74 10 13 74 20 13 74 30 13 74 40 13 74 50 13 M10 M12 M16 M16 M16 M20 M20 M20 M24 M24 M30 M30 M36 M36 M42 M42 M48 M48 M56x4 M64x4 M68x4 M72x4 M80x4 60 70 70 95 130 70 95 130 95 130 130 170 130 170 130 170 130 170 225 250 250 300 350 21 24 30 30 30 36 36 36 44 44 56 56 68 68 78 78 92 92 103 120 128 136 152 15 18 25 25 25 30 30 30 35 35 45 45 50 50 59 59 66 66 76 89 95 98 110 10.5 13 17 17 17 21 21 21 25 25 31 31 37 37 43 43 50 50 58 66 70 75 83 12 17 17 22 22 18 23 23 24 24 35 35 37 37 39 39 46 41 47 54 61 61 64 35 40 45 45 45 50 50 50 55 55 60 60 70 70 90 90 120 120 140 150 160 160 180 10 11 15 15 15 18 18 18 21 21 27 27 32 32 37 37 41 41 50 59 64 70 78 15 17 22 22 22 27 27 27 32 32 41 41 50 50 58 58 67 67 79 93 100 107 120 10 15 15 20 20 15 20 20 20 20 30 30 30 30 30 30 35 30 35 40 45 45 45 0.3 0.6 0.6 1.4 2.7 0.6 1.4 2.7 1.4 2.7 4.0 6.8 4.0 6.8 4.0 6.8 4.5 6.8 13.9 19.6 22.0 31.8 43.3 7 Beam clamps Type 78 Trapezes Type 79 Beam clamps type 78 21 11 to 78 71 11 A E E0 t b E = E0 – t d3 d3 A 46 82 11 17 11 21 11 25 11 34 11 41 11 51 80 80 125 125 180 180 55 – – – – – 55 70 – – – – type 78 78 78 78 78 78 21 31 41 51 61 71 s E0 up to beam width b= 100 125 140 180 220 65 70 – – – – 65 70 85 95 – – 65 70 90 95 – – 75 80 90 105 100 115 85 90 100 115 100 115 260 300 s – 100 105 130 110 125 – 110 115 140 110 130 8 10 15 15 20 20 tmax 15 20 25 25 30 30 weight [kg] 0.8 2.0 6.7 6.8 17.7 18.2 – – – – – – 1.6 3.6 8.9 9.5 19.8 20.8 Load sizes 8 + 9 can also be connected. The permissible load amounts to 100kN in load case H. Larger ‘t’ dimension possible on request – E0 increases correspondingly. When ordering please state beam width ‘b’ and flange thickness ‘t’. Order details: beam clamp type 78 .1 11 beam width b = …mm flange thickness t = …mm L 80 Trapezes for the use of lower loads at temperatures 80°C type 79 C2 37 to 79 42 37 a Ød4 b E a The permissible center load is type Lmax E a b Ød4 79 C2 37 79 D2 37 79 12 37 79 12 37 79 22 37 79 22 37 79 32 37 79 32 37 79 42 37 79 42 37 1000 1000 600 1000 600 1100 600 1200 600 1200 25 25 25 25 30 30 30 30 40 40 40 60 60 70 70 80 80 100 100 130 22 25 25 28 28 32 32 35 38 42 11 11 11 11 14 14 14 14 18 18 to be taken from the respective trapeze load group (3rd digit in the type designation). weight [kg] for L= 500mm per 100mm 1.7 2.6 2.6 3.8 3.8 6.0 6.0 9.6 9.6 15.6 0.3 0.46 0.46 0.64 0.64 1.0 1.0 1.5 1.5 2.4 Order details: trapeze type 79 .2 37, L = …mm 7.4 Trapezes Type 79 Trapezes type 79 22 34 to 79 20 34 100 L B s d3 U E The permissible center load type load group d3 s 79 22 34 79 32 34 D–4 D–4 21 21 10 10 79 42 34 3–4 21 lengthened up to 2400mm on load reduction of 5% per 100mm extension. 79 52 34 4–5 Connection possible for the 79 62 34 The Lmax dimensions can be Lmax U B 1700 1700 20 20 80 80 140 140 19 19 1.7 1.7 12 900 1800 20 40 80 120 140 190 19 31 1.7 2.7 25 18 1400 1800 40 40 120 140 190 200 31 38 2.7 3.2 5–6 34 20 1250 1800 40 55 140 180 200 230 38 54 3.2 4.4 79 72 34 6–7 41 25 1400 1800 60 65 180 200 230 250 54 65 4.4 5.1 79 82 34 6–8 46 25 1250 2400 70 80 200 260 250 310 65 102 5.1 7.6 79 92 34 7–9 51 30 1800 2400 85 90 260 300 310 350 102 129 7.6 9.2 79 10 34 79 20 34 8 – 10 9 – 10 61 61 30 30 2000 1800 95 95 300 300 350 350 129 129 9.2 9.2 specified load groups. L Trapeze type 79 23 39 to 79 93 39 C B d3 Ød3 s The permissible load for the middle connection is to be taken from the respective trapeze load group (3rd digit in the type designation). E Order details: trapeze type 79 .. 34, L = …mm weight [kg] for L = 1000mm per 100mm E U is to be taken from the respective trapeze load group (3rd digit or 3rd and 4th digits in the type designation). s Lmax can be lengthened to 2400mm for type 79 23 39 to 79 73 39 on reduction of the permissible load by 5% for every 100mm. Connection possible for the specified load groups. Order details: trapeze type 79 .3 39, L = …mm 7.5 type 79 79 79 79 79 79 79 79 23 33 43 53 63 73 83 93 39 39 39 39 39 39 39 39 load group d3 Lmax E U B C s D–4 D–4 3–5 4–6 5–7 6–8 6–9 7 – 10 21 21 25 34 41 46 51 61 1700 1700 1800 1800 1800 1800 2400 2400 40 40 40 60 65 65 95 120 80 80 120 140 180 200 260 300 140 140 190 200 230 250 310 350 40 40 50 60 70 80 90 100 10 10 12 18 20 25 25 30 On request types 79 10 39 and 79 20 39 can be dilivered. weight [kg] for L= 1000mm per 100mm 19 19 32 40 56 68 108 138 1.7 1.7 2.7 3.2 4.4 5.1 7.6 9.2 7 Beam adapters Type 76 On alterations or extensions of the pipe systems or steelwork in existing plants, clamp connections are frequently preferred to welded connections. Clamp connections are strictly specified in cases where welding connections are excluded for safety reasons. The safety of the clamping effect of such connections depends essentially on the nature of the existing contact surfaces and the prestressing forces applied. The design of the clamping components used is therefore decisive for a reliable connection. For the creation of safe and reliable clamp connections LISEGA offers the beam adapter system type 76. These components enable the connection of very different components to existing steelwork without welding or drilling. If the specified tightening torques are observed, lasting security of the connections is guaranteed. Any corrosion protection already present, such as hot-dip galvanization or paint coatings, incurs no damage. Assembly is simple and timesaving. On tightening, LISEGA beam adapters adjust independently to the existing beam thickness. The special support segments are the main feature of the LISEGA beam adapters. Due to their shape they automatically adapt to any position and to existing profile angles. B A Beam adapters type 76 D2 11 to 76 42 11 Material: cast iron hot dip galvanized. t H The loads specified correspond to this in load case H. ‘Max. permissible loads’ p. 0.6. For further load cases see table. Ød2 type 76 D2 11 76 22 11 76 32 11 76 42 11 on bolting 8.8 support force tight. torque [kN] [Nm] max 2.5 6.0 8.5 15.0 35 70 150 300 Friction value µ = 0.14. A B Ød2 Hmin Hmax 48 57 70 83 24 30 37 46 M10 M12 M16 M20 31 37 44 55 37 45 54 65 t (clamp thickness) min max 3 4 6 6 15 17 20 25 weight [kg] 0.1 0.2 0.3 0.6 Order details: beam adapter (without bolt) type 76 .. 11 bolts for beam adapters, see p. 7.7. 7.6 The hardened support segments have a circular groove profile that is pressed into the contact surface on tightening. This way, a form-fit contact is produced which ensures that no shifting in any direction takes place. Example of connections with beam adapters Cross-connection The safe connection of beam profiles to each other is produced very easily with an inlay plate and 8 LISEGA beam adapters. The load-bearing capacity of a cross-connection can be found in the table below. Example of use: Attachment of clamp base to steel beam Typical utilization of beam clamps at different material thicknesses Load-bearing capacity of cross-connections with LISEGA beam adapters Bolts for beam adapters bolt type 76 D2 11 – 065 76 D2 11 – 080 76 D2 11 – 100 76 22 11 – 070 76 22 11 – 090 76 22 11 – 120 76 32 11 – 090 76 32 11 – 120 76 32 11 – 150 76 42 11 – 120 76 42 11 – 150 76 42 11 – 180 dimensions M10 M10 M10 M12 M12 M12 M16 M16 M16 M20 M20 M20 x x x x x x x x x x x x 65 80 100 70 90 120 90 120 150 120 150 180 weight [kg] 0.06 0.07 0.08 0.09 0.10 0.12 0.19 0.23 0.27 0.39 0.45 0.51 type load capacity [kN] for 4 bolts (8.8) thickness of inlay plate 76 D2 11 76 22 11 76 32 11 76 42 11 10 24 34 60 10 12 15 18 Profile connection Hexagon bolts DIN EN ISO 4017, thread to head, grade 8.8, hot dip galvanized, including a hexagon nut DIN EN ISO 4032, grade 8, hot dip galvanized. Order details: bolt for beam adapter type 76 .2 11- … 7.7 The connection of profiles to each other can be made either directly or by using an inlay plate. Guides with beam adapters Type 76 for clamp bases Type 49 Cantilevers with beam adapters Type 76 .. 16 Guide with beam adapters for clamp bases type 76 00 11 to 76 00 14 Material: guide S235JR. – Fz L= b + 2c 7 c t a1 Fx a2 b type 76 76 76 76 00 00 00 00 lift-off restraint type with lift-off restraint 11 12 13 14 76 76 76 76 00 00 00 00 tightening torque [Nm] 21 22 23 24 35 70 150 300 –Fz [kN] Fx [kN] 1.0 1.7 2.8 4.7 3.5 4.5 6.5 6.5 a1 a2 bmin c 30 30 40 40 50 60 80 80 42 50 64 73 40 45 55 65 total weight [kg] tmax for b=100 + per 100mm 15 17 20 25 1.7 2.8 4.9 7.2 0.60 0.95 1.40 1.40 If required, the guides can be supplied with an additional lift-off restraint (width 80mm). (When ordering also specify clamp base type.) Fz: the permissible short-duration lift-off load is limited in every case by the permissible lift-off load of the clamp base. See p. 4.68 for this. Order details: lateral guide type 76 00 1.; b = …mm Order details: lateral guide with lift-off restraint type 76 00 2. – 49 .. .. (clamp base type), b = …mm Friction value µ = 0.14 c Cantilever with beam adapters type 76 C1 16 to 76 21 16 Material: cantilever S235JR. b a t E s Ød4 L Lmin = 0 mm Lmax = b 2 +c type tightening torque [Nm] axs bmin bmax c d4 E 76 C1 16 76 D1 16 76 11 16 76 21 16 35 70 150 300 40x6 60x6 70x7 80x8 42 50 55 64 300 300 300 300 40 45 55 65 11 11 14 17 25 45 48 55 weight [kg] tmax for b=100 L=50 + per 100mm 15 17 20 25 0.9 1.5 2.5 3.9 0.35 0.55 0.75 1.00 Friction value µ = 0.14 Order details: cantilever with beam adapters type 76 .1 16 b = …mm, L = …mm 7.8 Cantilevers with beam adapters Type 76 .. 17 Cantilevers with beam adapters types 76 C1 17 to 76 21 17 Material: cantilever S235JR. c b a e t E Ød3 s L L = b 2 +c Friction value µ = 0.14 Order details: cantilever with beam adapters type 76 .1 17 b = …mm, L = …mm type 76 C1 17 76 D1 17 76 11 17 76 21 17 max. tightening torque [Nm] a x s bmin 35 70 150 300 40x6 60x6 70x7 80x8 Example of use: roller bearing fitted at works with lateral support plates 7.9 46 55 64 73 c Ød3 e E tmax 40 45 55 65 20 20 25 25 11 11 14 14 22 25 28 30 15 17 20 25 weight [kg] for b = 100 Lmax up to beam width b= 82 100 125 140 180 220 260 300 +per L=100 100mm 120 105 110 145 230 170 140 160 270 200 170 190 310 250 200 235 320 280 230 265 Example of use: clamp base on trapeze 340 340 290 290 360 360 350 310 380 380 380 330 1.0 1.8 2.8 4.4 0.35 0.55 0.75 1.00 Slide plates Type 70 Application and field of use The pipe systems resting on pipe bearings are subject to displacement as a result of thermal expansion. This displacement must be permitted to prevent unacceptable stresses that could damage the piping system. Furthermore, the slight friction caused by these movements is reduced by inserting slide plates between the clamp base and supporting framework. Through the use of slide plates friction forces can be reduced about 60%. Instead of steel / steel sliding contact with a friction coefficient of µ 0.3, through the use of slide plates and a stainless steel plate as a counterface on the clamp base side the friction coefficient can be reduced to as little as µ 0.1 (dry). 7 Clamp bases are seated on slide plates allowing movement with reduced friction – this means the pipe systems can move without constraint during thermal expansion. LISEGA slide plates consist of different low-friction materials for different temperature ranges. During the planning phase the reduction of fric- For use at a constant temperature up to 180°C tion forces is extremely important. Since friction (at the bottom of the clamp base) the standard PTFE slide plate is recommended. For temperforces can represent considerable additional forces to the operational loads, they are usually atures above 180°C to a maximum of 350°C a distributed into the supporting framework (buil- special high-temperature material is used. ding structure or secondary steelwork) by the use of low friction materials/surfaces. Advantages of the low-friction materials By lowering friction forces the dimensioning of building structures and secondary steelwork can be, under the aspect of cost saving, reduced. Also the reaction forces in the pipe statics. Slide plates are commonly used in all pipe systems in industrial processes / chemical plants, in the power station field, in liquefied gas transport or in district heating pipe systems. high mechanical wear resistance temperature resistance up to 350°C suitable for use in aggressive environmental conditions due to their high chemical resistance self-lubricating permanent freedom from maintenance long lifespan excellent load-bearing capacity Weld-on slide plates Type 28 with embedded slide plates Type 29 with load plate and PTFE slide plates Typical use of slide plates under clamp bases 7.10 Use of slide plates for pipe guides type 49 .. .. -G.. Other fields of application for LISEGA slide plates are uses where heavy loads must be moved horizontally. By using slide plates the force required for movement can be reduced by as much as 60%. The use of slide plates has a favorable effect on the whole pipe system layout. Specially developed for vertical installation, such as for example for type 49 .. .. -G.. pipe guides, the slide plate is bolted to the support plate. 2 Build of the slide plates 1 stainless steel plate 2 type 70 .. ..-MB LISEGA slide plates for the temperature range up to 180°C are made of the low-friction material PTFE. For temperatures from 180°C up to 350°C a special high-temperature material is used that not only increases heat resistance but also optimizes the mechanical properties. 1 2 The LISEGA slide plate consists basically of a supporting plate of carbon steel with a weldable primer coating in which the low-friction material is embedded. Optionally the supporting plate can be supplied hot dip galvanized. slide bearing / guide through clamp base type 49 .. .. G3-SP with slide plates 2 1 2 The counterface is a stainless steel plate. Optionally the stainless steel plate, that must be ordered separately, can be welded to carbon steel support plate or it is attached to the bottom of the clamp base in the factory and can be used immediatly. 1 z y x 2 X-Z-stop with guide in Y direction through clamp base Type 49 .. .. G4-SP with slide plates Friction values µ in dependence on operating temperature slide plates standard PTFE low-friction material high temperature low-friction material 7.11 max. operating temp. 150°C 180°C 280°C 300°C 350°C µ ≤ 0.1 0.1 ≤ µ ≤ 0.18 µ ≤ 0.25 Information on construction and assembly of slide plates Parallel installation of the slide plates and counterfaces is required. In every possible bearing position the slide plates must be fully covered by the counterfaces. The components are to be fitted so that any bending of the slide plates or counterfaces is prevented. 7 ✔ ✔ ✔ Installation of slide plates Type 70 .. 1. Is tack-welded with single datum points. If all-round welding is required, the temperature of the PTFE material must not hereby exceed 260°C. When welding, the PTFE material or the restraining surfaces of the support plate must be protected from dirt. It is recommended to install the slide plates only horizontally. For vertical installation type 70 .. ..-MB is to be used. When it has been ensured that the counterface is always in contact with the PTFE, the standard component shape 70 .. .. can also be used. Type 70 .. 2. And type 70 .. 3. Are bolted to the steelwork with M10 or M12 cylinder bolts. These bolts do not form part of the scope of supply. Special sizes can be supplied on request. Clamp base type 49 on slide plate with clamp connection to steelwork Special sizes can be supplied on request. load% nom. load travel range 1 travel range 2 travel range 3 type Clamp base type 49 and spring support type 28 with slide plates Recommended use of PTFE slide plates for spring supports type 29 .. 1. 7.12 Slide plates to weld-on (rectangular shape) type 70 11 11 to 70 48 11 H Slide plates to weld-on Type 70 A The 6th place is to be filled For friction values of slide plates: see table on p. 7.11. Order details: slide plate to weld-on type 70 .. 1. Slide plate to weld-on (round shape) type 70 05 1. to 70 20 1. type 70 11 1. 70 12 1. 70 13 1. 70 14 1. 70 16 1. 70 17 1. 70 18 1. 70 22 1. 70 23 1. 70 24 1. 70 26 1. 70 27 1. 70 28 1. 70 33 1. 70 34 1. 70 36 1. 70 37 1. 70 38 1. 70 44 1. 70 46 1. 70 47 1. 70 48 1. For friction values of slide plates: see table on p. 7.11. Order details: slide plate to weld-on type 70 .. 1. 7.13 13 22 37 52 82 105 135 59 98 138 219 280 360 163 228 358 465 595 318 498 645 825 7 13 22 31 49 62 80 36 60 84 132 168 216 99 138 216 276 354 192 300 384 492 25 40 70 100 160 205 265 120 200 280 440 560 720 330 460 720 920 1180 640 1000 1280 1640 A B H sliding surface weight [kg] 50 50 50 50 50 50 50 100 100 100 100 100 100 150 150 150 150 150 200 200 200 200 50 100 150 200 300 390 490 100 150 200 300 390 490 150 200 300 390 490 200 300 390 490 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Ø 40 30 x 80 30 x 130 30 x 180 30 x 280 2 x 30 x 180 2 x 30 x 230 80 x 80 80 x 130 80 x 180 80 x 280 2 x 80 x 180 2 x 80 x 230 130 x 130 130 x 180 130 x 280 2 x 130 x 180 2 x 130 x 230 180 x 180 180 x 280 2 x 180 x 180 2 x 180 x 230 0.2 0.3 0.4 0.6 0.8 1.0 1.3 0.7 1.0 1.3 1.9 2.5 3.1 1.4 1.9 2.7 3.6 4.4 2.4 3.6 5.4 6.8 ØD H 50 85 100 130 170 200 10 12 12 12 12 12 ØD The 6th place is to be filled out in dependence of the operating temperature. max. load [kN] .. .. .1 .. .. .4 150°C 180°C 350°C H out in dependence of the operating temperature. B type 70 70 70 70 70 70 05 08 10 13 17 20 1. 1. 1. 1. 1. 1. max. load [kN] .. .. .2 .. .. .5 150°C 180°C 350°C 13 33 50 90 175 254 7 19 30 57 106 152 25 65 100 190 350 505 sliding surface Ø 40 Ø 65 Ø 80 Ø 110 Ø 150 Ø 180 weight [kg] 0.1 0.4 0.5 0.9 1.4 1.9 7 Slide plates for bolting Type 70 Slide plates for bolting (rectangular shape lengthwise) type 70 11 2. to 70 48 2. H A 6 Ød G B F C max. load [kN] .. .. .1 .. .. .4 type 150°C 180°C 350°C 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 11 12 13 14 16 17 18 22 23 24 26 27 28 33 34 36 37 38 44 46 47 48 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 2. 13 22 37 52 82 105 135 59 98 138 219 280 360 163 228 358 465 595 318 498 645 825 7 13 22 31 49 62 80 36 60 84 132 168 216 99 138 216 276 354 192 300 384 492 25 40 70 100 160 205 265 120 200 280 440 560 720 330 460 720 920 1180 640 1000 1280 1640 The 6th place is to be filled A B 50 50 50 50 50 50 50 100 100 100 100 100 100 150 150 150 150 150 200 200 200 200 50 100 150 200 300 390 490 100 150 200 300 390 490 150 200 300 390 490 200 300 390 490 C F G bore holes Ød weight [kg] 100 100 100 100 100 100 100 150 150 150 150 150 150 200 200 200 200 200 250 250 250 250 75 75 75 75 75 75 75 125 125 125 125 125 125 175 175 175 175 175 225 225 225 225 0 60 100 150 250 300 350 60 100 150 250 300 350 100 150 250 300 350 150 250 300 350 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 0.5 1.0 1.5 2.0 2.9 3.8 4.7 1.7 2.5 3.3 5.0 6.4 8.1 3.6 4.7 7.0 9.1 11.4 6.1 9.0 11.7 14.7 H sliding surface 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 Ø 40 30 x 80 30 x 130 30 x 180 30 x 280 2 x 30 x 180 2 x 30 x 230 80 x 80 80 x 130 80 x 180 80 x 280 2 x 80 x 180 2 x 80 x 230 130 x 130 130 x 180 130 x 280 2 x 130 x 180 2 x 130 x 230 180 x 180 180 x 280 2 x 180 x 180 2 x 180 x 230 H ØTK 6 For friction values of slide plates: see table on p. 7.11. Order details: slide plate for bolting type 70 .. 2. Slide plates for bolting (round shape) type 70 05 2. to 70 20 2. ØD Ød out in dependence of the operating temperature. (3x120°) ØDA type 70 70 70 70 70 70 05 08 10 13 17 20 2. 2. 2. 2. 2. 2. max. load [kN] .. .. .2 .. .. .5 150°C 180°C 350°C 13 33 50 90 175 254 7 19 30 57 106 152 25 65 100 190 350 505 The 6th place is to be filled ØD ØDA H 50 85 100 130 170 200 90 125 150 180 220 260 22 22 22 22 22 22 sliding surface ØTK 40 65 Ø 80 Ø 110 Ø 150 Ø 180 Ø Ø 70 105 125 155 195 230 Ød weight [kg] 12 12 14 14 14 18 0.5 1.2 1.6 2.5 3.9 5.4 out in dependence of the operating temperature. For friction values of slide plates: see table on p. 7.11. Order details: slide plate for bolting type 70 .. 2. 7.14 Slide plates for bolting Type 70 The 6th place is to be filled out in dependence of the operating temperature. For friction values of slide plates: see table on p. 7.11. Order details: slide plate for bolting type 70 .. 3. Supplementary order details: slide plate 70 .. ..-MB 7.15 H B Ød 6 Slide plates for bolting (transverse rectangular shape) type 70 12 3. to 70 48 3. F G C A max. load [kN] .. .. .1 .. .. .4 type 150°C 180°C 350°C 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 12 13 14 16 17 18 23 24 26 27 28 34 36 37 38 46 47 48 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 3. 22 37 52 82 105 135 98 138 219 280 360 228 358 465 595 498 645 825 13 22 31 49 62 80 60 84 132 168 216 138 216 276 354 300 384 492 40 70 100 160 205 265 200 280 440 560 720 460 720 920 1180 1000 1280 1640 A B 50 50 50 50 50 50 100 100 100 100 100 150 150 150 150 200 200 200 100 150 200 300 390 490 150 200 300 390 490 200 300 390 490 300 390 490 H sliding surface 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 Slide plate type 70 .. ..-MB for vertical or overhead installation 30 x 80 30 x 130 30 x 180 30 x 280 2 x 30 x 180 2 x 30 x 230 80 x 130 80 x 180 80 x 280 2 x 80 x 180 2 x 80 x 230 130 x 180 130 x 280 2 x 130 x 180 2 x 130 x 230 180 x 280 2 x 180 x 180 2 x 180 x 230 C F G bore holes Ød weight [kg] 150 200 250 350 440 540 200 250 350 440 540 250 350 440 540 350 440 540 0 0 0 0 0 0 60 60 60 60 60 100 100 100 100 150 150 150 125 175 225 325 415 515 175 225 325 415 515 225 325 415 515 325 415 515 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 0.9 1.3 1.6 2.3 3.0 3.7 2.4 3.1 4.5 5.8 7.1 4.6 6.6 8.5 10.6 8.8 11.3 14.0 LICAD 8 LISEGA Software Tools for Planning and Design LISEGA Software Tools for Planning and Design ® PRODUCT GROUP 8 LISEGA Software Tools for Planning and Design Contents Page LISEGA Software Tools for Planning and Design . . . . . . . . . . . . . . . . . . 8.1 LICAD ® planning software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Interfaces and component libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 8 0 1 2 3 4 5 6 7 PRODUCT GROUP 9 8.0 8 LISEGA Software Tools for Planning and Design Stress analysis The intelligent solution for support design LISEGA’s unique modular system was the prerequisite for the creation of highly sophisticated user software. The solutions we offer open up new opportunities for increased efficiency in design, optimized quality and significant savings in project man-hours. 3D planning LICAD Pipe supports Steelworks In general, the model design of plants is carried out with CAD, including CAE systems. Through Planning of a plant the integration of LICAD® into different CAD systems, the benefits for the efficient layout of LICAD® planning and design program piping systems have been vastly improved. for pipe supports The LICAD® program has set new standards in this field. It enables the creation of support Interfaces for import and export of drawings and lists of materials in minutes tables and databases instead of hours. LICAD® is an intelligent frontend program that supplies the necessary interface Interfaces with 3D-CAD component packages data from only one source for all CAD programs currently in use. 2D / 3D libraries for different CAD programs LICAD ® LICAD® is a registered trademark of LISEGA SE. All other products, fonts and company names are trade names or registered trade descriptions of the respective companies. Support configurations can be integrated via the export function into complex 3D views. 8.1 From the point of view of quality this single-source function is particularly important. To provide the LICAD® user with the widest possible range of applications, LISEGA has developed supplementary user software. The whole package covers: Internet communication system for downloading the latest program versions and information on projects, including drawings and orders Interface to stress analysis and steelwork software 8 Planning software LICAD ® Software with profit effect Needed first – designed last As a rule the project planning of complex pipe systems runs through numerous phases of optimization. The design of pipe supports inevitably takes place at the end of the whole process and so their deployment frequently comes far too late. Although the supports are needed on site beforehand for optimum installation of the pipe systems, they lie right at the end of the planning chain - all the more important to avoid unnecessary delay. The time factor is now crucial. Highly efficient design software for pipe supports In the current version the following languages are available for menu navigation and print editions: Chinese, German, English, French, Italian, Japanese, Polish, Portuguese, Russian, Spanish and Hungarian LICAD® speeds up the planning process LICAD ®, the LISEGA design program for pipe supports, sets the highest standards in efficiency. With LICAD the laborious poring over catalogs and the paintaking preparation of lists of material are a things of the past. Support designs and load chains no longer need to be manually configured and then drawn up at great expense and effort. What would otherwise take hours to produce can be done by computer in minutes – at the click of a mouse! Future-orientated logistics With LICAD®, great savings in time are possible in the logistics process, from planning right through to delivery. For example, the LICAD® data can if required be transmitted directly for processing on the same day by e-mail as a computerized order list. This fits in perfectly with ever-tighter order deadlines. The downloading and use of LICAD® is free of charge. AutoCAD® drawing, generated on the basis of a LICAD® design 8.2 LICAD® is simple to use The relevant data for industrial support points is entered using menu-driven program control. Only 6 parameters are needed to find the optimum solution. Free determination of axes pipe diameter temperature of medium operating load displacement installation height support configuration reserves according to ASME B 31.1, VGB-R 510 L, DIN EN 13480 or other optimum parameters are taken into account. This is ensured by the corresponding entries in the options menu. Taking this information into account, LICAD’s programmed algorithm chooses the most economical solution from all those possible. True-to-scale drawings The support chains created are automatically saved as complete assemblies and can be printed out as drawings or modified at any time. They From this input, the appropriate load chains are are true to scale and contain all relevant details, automatically generated. The selection of optimum including parts lists with weights and materials spring and constant hangers thereby follows auto- and optionally with location plan or other freely matically, whereby the specific customer require- editable information. ments such as, for example, travel and load LISEGA modular system forms the basis The basis of the program is a database system in which the whole LISEGA standard product program is stored as a modular system of absolute function-ality. From more than 12,000 standard components, all fully compatible regarding loads and connections, more than 100 standard configurations cover practically all normal installation situations. Further options for editing of drawings All essential functions at a glance LICAD® drawing generated by a standard printer 8.3 Smart 3D (Intergraph), PlantSpace (Bentley Systems), Plant 3D (AutoDESK) or PDMS™ (AVEVA). Planning continuity, as well as the need to consider possible interference, make it necessary to fully include the pipe supports. ™ 8 Clearly arranged queries on the essential data for the support in question Location plan with axis descriptions and dimensioning LICAD ® saves up to 50% of planning costs Support design with detailed parts list LICAD® runs smoothly on any modern PC with Windows and is easy to use. Due to its particular effectiveness LICAD® has long been an indispensable tool in support planning for countless engineering offices. Potential savings in costs of up to 50% simply cannot be ignored! Auxiliary designs for steelwork LICAD® generates ready-to-install load chains from standard supports, from structural attachment to pipe-surrounding component. More or less complex auxiliary designs are necessary for connection to the existing structures (secondary steelwork). Through its special interface the LICAD® designs can be exported into a separate CAD program (e.g. AutoCAD®, MicroStation®) and supplemented as required. Interference checks For larger plant projects the design of the building structure, including steelwork, main components and connecting piping system, is carried out via 3D CAD programs such as Possible savings in costs through LISEGA Application Benefits (LAB) 8.4 Interfaces and Component Libraries LICAD ® contains a wide range of interfaces and component libraries for well-known CAE, CAD and steelwork programs. This benefits resources and makes for significant savings in time when designing pipe systems! Interfaces and CAE systems A broad spectrum of interfaces enable the import and export of data already entered from and to CAD and CAE systems. The interfaces to the CAE systems mentioned above are part of the basic LICAD® package. Optional interfaces for downloading can be found on the LISEGA homepage. This basis of the selection of a support chain is formed by the design data from the pipe calculations of the pipe system. One of the CAE systems is the ROHR2® program system (Sigma Co.), which is used for the static and dynamic analysis of complex piping systems and common skeletal structures. Import of design data Pipe stress analysis with ROHR2® Export of design data from CAESAR II® for LICAD® Interfaces to CAD programs Pipe stress analysis with CAESAR II ® Data from AutoPIPE® (Bentley systems) or CAESAR II® (Intergraph Co.) can continue to be included and used in the selection of the appropriate supports. The data gained from the CAE systems can be sent directly to CAD programs after generation of the supports. This procedure enables a considerable increase in efficiency and savings in time when designing complex pipe systems. 8.5 Via defined interfaces the LICAD® support designs can be transmitted true to scale and without any further efforts to the known CAD programs. LICAD® supports the export formats DXF, LOF, L3D and ITM. The data are used for the transmission of graphic information and design data. The relevant additional applications are available in the CAD systems for the import of these data. 8 Pipe systems in AutoPIPE® AutoPipe® hanger filter Export of 2D data LICAD ® plug-ins Via a DXF export file the support designs, including dimensioning, can be exported optionally with parts lists, site plans and title block to CAD programs (e.g. AutoCAD® or MicroStation®). This interface is part of the basic LICAD® package. For export, the material list (STL) and design data (TEC) files are additionally generated; they can be used for further evaluations. Export to 3D CAD programs LICAD® plug-ins for different systems are also available. These are used in cases where supports are to be designed interactively in a 3D model. The advantage of a plug-in is that the geometric data of the connection points for the support, as well as pipe diameters, height notations and, if required, the design data are exported directly to the program. There is no longer any need to take measurements in the model. The support chain is automatically displayed in the 3D model. On the basis of component libraries the drawings prepared in LICAD® can be transformed into 3D drawings via add-ons in various CAD programs. This is possible for: AutoCAD®, Autodesk AutoCAD® Plant 3D, Autodesk MicroStation®, Bentley Systems SmartPlant® 3D /Smart™ 3D, Intergraph® PDS®, Intergraph® SUPPORT MODELER®, Intergraph® For the above mentioned programs the corresponding modules are to be uploaded and installed. For the PDMS™ and AVEVA software no addon is registered. A menu extension is available by which data can be conventionally imported and exported. Model in PDMS™ after data import from LICAD® The attributes of the material lists are also imported, depending on the system. Important: In order for the plug-ins to function, LICAD ® must be installed at the respective work station. 8.6 LISEGA standard supports in SmartPlant® 3D LISEGA supports in CADWorx® Component Libraries Interface to steelwork programs For further designing in the 2D and 3D modes, comprehensive LISEGA component libraries are available, amongst other things, for the following CAD programs: AutoCAD ®, Autodesk AutoCAD ® Plant 3D, Autodesk MicroStation ®, Bentley Systems SmartPlant® 3D / Smart™ 3D , Intergraph® PDS ®, Intergraph® PDMS™, AVEVA™ SUPPORT MODELER ®, Intergraph® TEKLA Structures, TEKLA® LISEGA company library in TEKLA® 8.7 Through LICAD ®, the most suitable standard support configurations for each case are determined and from this the corresponding load chains, including all individual parts, are specified. In plant construction, standard supports are the connecting links between pipe systems and steelwork. In ideal cases they can be directly connected to the existing plant structure, but often a further step is necessary, that is, the use of additional steelwork components as connecting elements (secondary steel). It therefore makes sense to be able to display standard supports in steelwork programs. For this, LICAD ® provides interfaces to steelwork programs (e.g. TEKLA Structures software). By means of the plug-in function, LICAD ® is integrated into the steelwork program and supports can be directly planned in accordance with the requirements of the model. 8 LICAD ® plug-in for TEKLA Structures Simple modeling and rapid alteration of 3D models This, together with all other plan components in the model, enables the execution of an interface check, which is necessary when planning complex plants. Interactively designed support in TEKLA Structures With the development of the steelwork interface LISEGA supplies a tool that can reduce the enormous investment in time and so optimize the quality of the planning process. Primary steelwork and pipe systems with supports as reference in TEKLA® LICAD ® updates LICAD ® and other software packages are being constantly updated and expanded. The applicable program version and interfaces in each case can be found on the LISEGA homepage for downloading. The necessary license numbers are thereby forwarded automatically by e-mail to the recipient. Further license numbers can be obtained by telephone. The use of LICAD® software is free of charge. 8.8 9 PRODUCT GROUP Supplementary services, engineering, field service Supplementary services, engineering, field service 9 Supplementary services, engineering, field service Contents Page Supplementary services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Engineering, support design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5 Field service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10 9 0 1 2 3 4 5 6 7 8 PRODUCT GROUP 9.0 9 Supplementary services Product group 9 The LISEGA product program presented in this catalog STANDARD SUPPORTS incorporates the latest technical developments with respect to the proper support of pipe systems in industrial plant construction. The relevant international stipulations are observed to the fullest extent. Special fields of application The standard design described covers the normal field of application. In special sectors, for example, nuclear or offshore installations, supplementary measures with regard to material quality or corrosion protection may be required. The implementation of particular customer specifications is ensured by the integrated quality management system. Certificates of approval are supplied with the order. Service areas The LISEGA performance package includes not only the product spectrum but a range of services within the framework of product application. In the field of engineering they cover the whole process chain from pipe system design to support planning in all the current 3D design sectors. The service field comprises the usual support when commissioning, right through to plant analyses and walk-downs. Standardized supplementary services By means of tightly-focused supplementary services the LISEGA standard program can be adapted to particular requirements. In this way the field of application of the products is widened and the LISEGA performance package optimized. All major supplementary services are standardized in line with the LISEGA modular system and cataloged in product group 9. 9.0 Supplementary services 9.1 Adjustment work Constant and spring hangers/supports are adjusted to installation load on a hydraulic test bench via computerized force and travel measurement, then blocked. 9.2 Quality assurance 9.2.1 Inspection reports If required, inspection reports with digitally recorded values can be supplied as function verification for constant hangers, spring hangers and snubbers. 9.2.2 In-service tests In-service tests can be performed on the mechanically operating components of any make in the respective LISEGA factories or by using mobile test benches directly within the plant itself. 9.2.3 Material certification The following material certification can be supplied on request. 9.2.4 Supplier’s certificate Manufacturer and shipment in compliance with the order can be confirmed with a supplier’s certificate according to DIN EN 10204-2.1. 9.2.5 Material certificates DIN EN 10204-2.2 The materials used in all catalog components can be verified by verification certificates according to DIN EN 10204-2.2. 9.1.1 Storage of the blocking devices On request the spring hangers/supports can be equipped for permanent storage of the blocking devices (after deblocking) on the casing. This is standard practice on the constant hangers. Compilation of component documentation 9.1 9 9.2.6 Acceptance test certificates DIN EN 10204-3.1 Components exposed to the direct flow of force such as, for example, the springs in constant and spring hangers or supports, can be supplied with certificates according to DIN EN 10204-3.1. 9.2.7 Complete traceability through acceptance test certificates DIN EN 10204-3.1 Due to separate fabrication, complete traceability is possible of materials in all catalog components with test certificates according to DIN EN 10204-3.1. 9.2.8 Pre-examination documents The standardized products were largely certified by independent inspection bodies by specified suitability and type tests according to KTA 3265.3 and VGB-R 510 L. Cataphoretic immersion priming 9.3 Surface treatment Pre-examination documents such as design drawings, parts lists, calculations, test sequence In addition to specified standardized surface schedules and welding plans can be produced protection, further corrosion protection can be for special designs, particularly non-standardsupplied according to technical specifications, ized components (also for other codes). from p. 0.10. 9.2.9 Increased quality requirements For applications subject to increased safety and quality demands, such as nuclear installations, the highest level of the quality assurance program is implemented. All stages of order processing and execution are followed according to recognized procedures, in line with the quality stipulations in the standard codes KTA or ASME section III, NCA and NF. The following areas are thereby taken into special account: Spray painting material acquisition from approved suppliers complete traceability of materials strict supervision of manufacture All areas are fully documented. 9.2 9.5 Labelling and marking If not otherwise agreed, the components are sorted according to type, packed and marked with quantity, type number and order number. Additional labeling and marking can, if required, be applied. 9.5.1 Marking of individual parts If required, all components can be marked individually with type, support position number or order number. 9.5.2 Second name plate If required, spring hangers and constant hangers can be fitted with a second name plate. Pre-assembly of load chains Special treatment Besides the standard designs available from stock, special designs providing extra corrosion protection can be agreed on. For this, separate manufacturing may be required. 9.5.3 Second load and travel scale If required, constant spring hangers/spring supports can be fitted with a second travel scale and constant hangers/supports with a second load scale. 9.4 Pre-assembly 9.6 Packaging If not otherwise agreed, the components belonging to one scope of supply will be packed in bundles according to types. Appropriate forms of packaging are provided for the various requirements. 9.4.1 Pre-assembly of load chains For simple handling and time-saving assembly at site, the individual components can, however, be supplied already pre-assembled into load chains, bundled and marked. Constant and spring hangers/supports, as well as larger pipe clamps (bulky components), are kept separate for easier handling and are correspondingly marked. 9.4.2 Pre-assembly of pipe clamps and clamp bases Pipe clamp and clamp base halves are bolted ready for shipment and supplied as complete units. 9.3 Load chains, pre-assembled, bundled and marked 9.6.1 Inland packaging For road or rail transport, sturdy wooden crates or pallets are offered, fitted with skids for forklifting. 9.6.2 Seaworthy packaging For sea transport, special wooden crates are used, with skids for fork-lifting and with reinforced side walls for any transport by crane. The lids of the crates are lined inside with plastic shrink wrap as protection against moisture. Other special forms of packaging can be agreed upon in detail. 9.6.3 Export control and shipment processing As a globally operating export company, LISEGA and all its affiliated companies take full responsibility for completely fulfilling all customs and export stipulations. Together with the simplified customs procedures granted by the AEO certificate for the accelerated export of goods, the independent declaration of preferences, as well as the package acceptance free of any control for airfreight due to our “Known Consignor” status, this contributes noticeably to the trouble-free preferential export processing of LISEGA products. 9 Project-related order logistics The personnel in our export office all have comprehensive and regularly updated expert knowledge in all aspects of shipment processing. Should LISEGA not already be responsible for customs clearance according to the terms of delivery, we will assume this at the customer’s request, also in the form of direct representation, after being granted power of attorney for customs. Seaworthy packaging Our notable competence in shipping processing is matched by the high standards of packTo ensure and properly execute export control, aging and marking at LISEGA, fully covering LISEGA has set up structures that correspond, all international standardized stipulations in the land, sea and air transport sectors. This on the one hand, to legal requirements and, is confirmed by the unanimously high accepton the other, to a smooth and effective work ance shown by our customers. flow. By certification as “Authorized Economic Operator” (AEO-F) in the year 2009 and as “Known Consignor” in March 2012, LISEGA has shown that it meets all prerequisites for the support of a secure supply chain. Part of the dispatch department 9.7 Transport If requested, we will take charge of the logistics processing for shipment of the components to the construction site or any other shipping addresses. 9.4 Engineering support design The proper functional integration of pipe supports into the existing piping and plant concept has a decisive influence on the long-term behavior of the pipe systems. Support design should therefore be given the same care and attention as the piping itself. In this regard, selection of the component, the availability of the latest design software and especially the long experience of the planning engineers have a decisive influence on the quality of design. Engineering support design Besides stringent demands concerning quality it is also important in support planning to fulfill strict requirements regarding tight schedules and economic targets. In order not to endanger the budgets and logistics of entire projects, complete planning phases are outsourced to engineering offices specialized in the work. As a specialist, LISEGA has long been qualified in the processing of complex planning projects by offering the relevant expertise from over 50 years’ experience in support technology. At all LISEGA locations highly qualified and experienced technicians and engineers are on hand.For internationally overlapping projects and whenever required, the engineering sections of the individual locations work in collaboration with each other. The following benefits are offered to the customer when using LISEGA’s planning expertise: economical limitation of their own personnel deployment high security and professional execution through the use of experienced specialists rapid and flexible processing of the whole project, from ordering to shipping, following the principle ‘All from a single source’ quick delivery due to prompt processing complete and permanent computerized documentation highly qualified experts always on hand for follow-up service Pipe supports for complete plants, including secondary steelwork are conceived, planned and reproduced in drawings. On the basis of the LISEGA modular system and decades of experience, ready-to-install load chains – from structural attachments through to pipe-surrounding components – are generated from standard supports. Should components be required that do not form part of the standard LISEGA program (e.g. anchors etc.) LISEGA can provide appropriate solutions. 9.5 Recognized international technical codes and standards, as well as customer specifications, are thereby taken into account. The relevant pipe stress analysis data are observed for the design and dimensioning of supports, as well as the detailed pipe system layout plans and structural situation. Besides LISEGA’s LICAD® program, the latest software is applied for the efficient conversion of the support situations into 2D or 3D models and for the economical generation of drawings. The following standard programs are currently being used: LICAD® AutoCAD® MicroStation® PDMS™ Staad.Pro® (static/dynamic calculations for secondary steelwork) SmartPlant ® review Navisworks® ROHR2 ® CAESAR II ® Engineering in Zeven, Germany Analysis of complex support systems Shown below is an example of a planning sequence for a suitable LISEGA support design in seven steps. Depending on needs and specifications the engineering services can also be offered individually. Pipe system calculations LICAD In accordance with calculations and customer stipulations, the installed load chain is generated from standard supports with the LICAD design program, from structural attachments right through to pipe-surrounding components. The following typical load cases are generally calculated per support point for new and existing plants: 1. Primary loads – weight and internal pressure 2. Secondary loads (thermal expansion) – operating loads – design conditions – boiler out of service – (AB operation of pumps) 9 ® support point function marking number load cases 3. Occasional loads – earthquakes – wind – pressure impact loads 4. Test loads – water pressure tests – pickling (acid clean) On the basis of the stipulations and information, ready-to-install load chains from standard attachments to pipe-surrounding components are generated with the LISEGA design program LICAD®. travel + twist loads and moments Step 1: Pipe stress analysis (ROHR 2®): travel / deflections / loads / moments (pipe stress analysis as iterative process) Step 2: Application of LICAD® - technical selection of pipe support For the calculations the codes ASME B31.1, ASME B31.3 and DIN EN 13480 are usually followed. When ordering, the desired code issue according to version and year must be stated. In existing plants it is frequently necessary, for reasons of operational safety, to update pipe systems and their supports to meet the requirements of the latest technology. Very often, sufficient calculation documentation on the original layout design is no longer available. If required, the stress analysis can also be supplied for these pipe systems. 9.6 Support design in 3D For the design of pipe supports in 3D the customer provides a model complete with pipe systems, steelwork, building structures and components, as well as all the necessary databases. In addition, any specific requirements are to be indicated for the design of the pipe supports. Step 3: Checking the technical data and surrounding structure in the 3D model (e.g. PDMS™, PDS®, SmartPlant ®) The support designs are planned directly in 3D (PDMS / SmartPlant), including the secondary steelwork required, and laid out. The load chains generated in LICAD® are imported via existing interfaces into the 3D model. Any secondary steelwork needed can be supplemented directly in PDMS. Finally, a check is made for any possible interference. The customer receives a database of the 3D model that contains all the support designs checked for freedom from interference. In almost all other 3D programs LISEGA can, by way of the viewer, edit the characteristics necessary for support design. Step 4: 9.7 Integration of the LICAD support into the 3D model with collision analysis and integration of secondary steelwork ® Generation of 3D models with MicroStation® for PDS® For the creation of 3D models on MicroStation® the pipe supports are first generated as 2D displays from a sketch. The 2D data are transformed by LICAD® into 3D data and exported via an interface into the MicroStation® 3D model. Any secondary steelwork required is supplemented in the 3D model. In PDS® the completed 3D models can be used for collision tests. 9 Generation of drawings A 2D drawing is generated directly from the PDMS™ model in DXF format with different views. Parts list, site plan and all the technical specifications are stored as data sets and can be further edited. If required an isometric display of the support on the drawing is possible. Step 5: Extract from the 2D drawing with parts list, loads, displacements and site plan from the 3D model Step 6: Generation of a detail drawing (installation drawing) with different views and sections From the drawing generated automatically in Step 5, a production drawing in DWG (AutoCAD®), DXF or DGN (MicroStation®) format is generated. In this, all the information required for installation, including welding specifications, borehole patterns etc. can be seen. The title block can be individually designed. 9.8 Static calculation of secondary Anchor certification steel including structural attach- Individual certificates can be provided for most anchor manufacturers with ment loads LISEGA supplies the design report summary for the dimensioning of the planned secondary steel according to the AISC code or Eurocode 3. This summary is provided with the STAAD PRO® statics program. Step 7: the aid of the corresponding design programs. For economic planning a standard has been developed by which individual certificates can be dispensed with. If required the necessary documentation can be produced. provision of certification (optional) • statics secondary steel incl. structural attachments • anchors • weld seam Pipe supports with complex secondary steel design in 3D model 9.9 Welding certification In accordance with the specified codes, individual weld seam certification for steelwork attachments can be provided. 9 Field service Plant service The operational safety of pipe systems and hence the readiness and long life of the plants depend in great measure on the condition and functional capacity of the supports used. Additional stress and strain due to low quality pipe supports can lead during operation to lasting damage that can considerably increase the risk of malfunction and breakdowns in the plant. Frequently occurring defects in the pipe supports are: poor support designs faulty installation incorrect load settings unsuitable layout deficient quality of support components A particular problem often arises in aged installations when spring and constant hangers with springs that are not pre-relaxed (see p. 1.15 on this). In these cases an ever-increasing loss of ultimate load occurs due to growing relaxation over time. The resulting load deviations can lead to impermissible additional stresses, especially at sensitive points such as connections. Timely inspection in the plant can contribute to the prompt identification and elimination of critical stresses. To avoid costly damage and breakdowns, regular inspections of the thermal pipe displacement and the condition of the LISEGA service team on construction site supports – particularly in older plants – is urgently For this special service we offer the resources recommended! of an international market leader, with qualified and experienced specialists on hand at all LISEGA Group locations. Our experts check the thermal pipe displacement and inspect the support systems. They prepare detailed reports on this and propose suitable solutions. For the presentation and documentation of the findings, special software is applied. The service team is specially trained for the execution of such services in the pipe support field and works strictly in accordance with quality management stipulations and recognized safety guidelines. Record from a hanger inspection 9.10 The service package covers the following fields of performance: Inspection of pipe supports Controlling a pipe support inspection of general condition of pipe supports load and travel checking of the spring hangers function testing of constant and spring hangers with mobile test facilities at the plant or on stationary test benches at the LISEGA facility. elaboration of solutions to problems arising from restrictions in space design of pipe supports via LICAD® and AutoCAD preparation of lists of parts and materials Inspection of pipe system displacement inspection of the general condition of the piping sections and if necessary the geometric positioning inspection of the pipe systems for unrestricted freedom of movement in all three planes determination of the vertical displacement at all support points, at the pipe system connections and selected points in all three planes Discussion of findings and observations from the inspection of pipe systems Design of supports at the plant Testing constant hangers onsite with a mobile test bench design and layout of pipe supports for updating and modifications in older plants measurement work at the plant Cold-/hot position of a pipe system Graphic display of pipe system displacement 9.11 Construction supervision, installation and commissioning material reception and control organization and administration of warehouse stocks pre-assembly and arrangement of complete support configurations installation of supports at designated points supervision of installation of piping into supports prepared inspection of the system for correct installation according to drawings and installation and operating instructions deblocking and commissioning of supports in line with agreed procedures load and travel checks after commissioning according to requirements inspection for freedom of movement in pipe systems in all 3 planes subsequent regulation of hangers if load differences are detected exchange of all seals, hydraulic fluid and any other components showing noticeable wear final function tests acc. to test program and specifications on hand re-installation of snubbers at the plant provision of complete final documentation 9 The wide spectrum of the LISEGA service package applies in particular to pipe supports and their application. If properly implemented, LISEGA service work makes a valuable contribution to the functional safety and long life of complex piping systems. Visual inspection of snubbers Testing, maintenance and inspection of snubbers of all makes visual inspection for signs of possible malfunctioning dismounting of snubbers acc. to stipulations or requirements and documentation of external condition and surrounding conditions function testing on mobile test benches at the plant or on corresponding test facilities at the LISEGA facility dismantling of snubbers and inspection of individual components for wear and damage Testing snubbers of different makes at the plant using a mobile LISEGA test bench. Inspection of supports at the plant 9.12 LISEGA SAS - France Z.I. La Marinière 21, Rue Gutenberg 91919 Bondoufle, Cedex Tel.: +33 (0)1 60 86 40 21 Fax: +33 (0)1 60 86 48 28 E-Mail: info@fr.lisega.com www.lisega.fr LISEGA Inc. - USA 370 East Dumplin Valley Rd. Kodak, TN 37764 Tel.: +1 (0) 865 940 5200 Fax: +1 (0) 865 940 5140 E-Mail: info@us.lisega.com www.lisega.com LISEGA Ltd. - England Unit 3, Washington Centre Halesowen Road Netherton West Midlands, DY2 9RE Tel.: +44 (0) 13 84 458 660 Fax: +44 (0) 13 84 213 301 E-Mail: info@uk.lisega.com www.lisega.co.uk LISEGA PST Co. Ltd. - China LISEGA Pipe Support Technologies (Shanghai) Co., Ltd. 7800 Songze Av., Qingpu Industrial Zone Shanghai, ZIP 201700, PR China Tel.: +86 (0) 21 69 21 2888 Fax: +86 (0) 21 69 21 2999 E-Mail: info@cn.lisega.com www.lisega.com.cn LISEGA Arabia Co. Ltd. - Saudi-Arabia Section N, Block 9, Lot No. 10, Road No. 267, Support Industries Park Jubail 1, KSA, 31951 Tel.: +966 (13) 3418899 Fax: +966 (13) 3417799 E-Mail: info@sa.lisega.com www.lisega.com.sa © LISEGA – 2015 Standard Supports 2020 LISEGA SE - Germany Gerhard-Liesegang-Straße 1 27404 Zeven Postfach 1357 27393 Zeven Tel.: +49 (0) 42 81 - 713 - 0 Fax: +49 (0) 42 81 - 713 - 214 E-Mail: info@de.lisega.com www.lisega.de