ITEM 1 DELTA P/N 5017199600 SUPPLIER P/N NOTES *1 NOTES : *1: DPR1800 Manual for Delta 手冊封面封底部份:長210mm±2mm 寬148mm±2mm (A5)材質:200g特銅紙 4色表面處理(UV光) 手冊內頁:長210mm±2mm 寬148mm±2mm (A5) 材質:80g模造紙 印刷色數1色 字體黑色 (本手冊內容和實物之比例無關.以檔案直接縮印為A5尺寸即可.不另行提供A5檔案.) 裝訂方式:側面膠裝或訂書釘裝訂 手冊不含本封面共61頁 (內頁部分59頁) REV. Description Date 0 ESGF150-CAA0102, ESGF150-CAA0104 手冊規格發行, 產品出 貨使用 2017.03.24 Drawn Designed Checked Zarina Liao Shu Su Checked Checked Approved DDCC-ChungLi Document is Released 2017.03.27 17:09:54 +08'00' 台達電子工業股份有限公司 DELTA ELECTRONICS, INC. THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS , INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION. File Name : FR1R00.XLS DESCRIPTION : SUPPLIER : DPR1800 SERIES MANUAL DRAWING NO. : REV. 5017199600 0 NA SHEET 1 OF 1 ESGF150ACAA0102 ESGF150ACAA0104 User manual Table of contents 1 General ............................................................................................................................................................. 3 1.1 Using This Manual ........................................................................................................................................... 3 1.2 Package Inspection.......................................................................................................................................... 3 1.3 Safety Notice..................................................................................................................................................... 4 1.3.1 About legal and safety information ........................................................................................................ 4 1.3.2 Statement of compliance ......................................................................................................................... 4 1.3.3 Limitations ................................................................................................................................................. 4 1.3.4 Third Party Devices .................................................................................................................................. 5 1.4 Safety Instructions............................................................................................................................................ 5 1.4.1 General instructions ................................................................................................................................. 6 1.4.2 Specific instructions ................................................................................................................................. 7 2 Product Overview ........................................................................................................................................... 9 2.1 System Specification ....................................................................................................................................... 9 2.2 Exterior............................................................................................................................................................. 10 2.2.1 Dimension / Weight ................................................................................................................................ 10 2.3 System Configuration .................................................................................................................................... 12 2.3.1 Power Shelf ............................................................................................................................................. 12 2.3.2 Rack ......................................................................................................................................................... 12 2.4 3 Block Diagram ................................................................................................................................................ 13 Installation ......................................................................................................................................................15 3.1 Tools ................................................................................................................................................................ 15 3.2 System Wiring ................................................................................................................................................. 15 3.3 Recommended Wiring/Torque ..................................................................................................................... 16 3.4 Installation Process ........................................................................................................................................ 18 3.4.1 Rack assembly ....................................................................................................................................... 18 3.4.2 Power shelf mounting ............................................................................................................................ 18 3.4.3 AC Connection........................................................................................................................................ 19 3.4.4 DC Distribution Connection .................................................................................................................. 19 3.4.5 Power shelf load/battery cable connection ......................................................................................... 20 3.4.6 Battery string Connection ...................................................................................................................... 20 3.4.7 Temperature Sensor .............................................................................................................................. 21 3.4.8 Alarm Wiring............................................................................................................................................ 22 3.4.9 Module installation ................................................................................................................................. 22 3.4.10 System start-up quick guide ................................................................................................................. 23 4 Operation .........................................................................................................................................................25 4.1 Switch Mode Rectifiers .................................................................................................................................. 25 4.1.1 Description .............................................................................................................................................. 25 4.1.2 Specifications .......................................................................................................................................... 25 4.1.3 Environmental ......................................................................................................................................... 27 4.1.4 Outline & Dimensions ............................................................................................................................ 27 4.2 Controller ......................................................................................................................................................... 28 4.2.1 User interface introduction .................................................................................................................... 28 User manual Table of contents 1 4.2.2 4.2.3 LED........................................................................................................................................................... 28 General operation guide for LCD control ............................................................................................ 29 4.3 System menu tree .......................................................................................................................................... 30 4.3.1 Main menu............................................................................................................................................... 30 4.3.2 System information (Sys Info.) ............................................................................................................. 30 4.3.3 System Setting (Setting) ....................................................................................................................... 31 4.3.4 System alarm (Sys alarm)..................................................................................................................... 47 4.4 5 Alarm list .......................................................................................................................................................... 49 Maintenance....................................................................................................................................................52 5.1 Clearing and Maintenance ............................................................................................................................ 52 5.1.1 General .................................................................................................................................................... 52 5.1.2 Periodic Maintenance ............................................................................................................................ 52 5.2 Removing and Replacing a Rectifier Module ............................................................................................. 52 5.2.1 Removing a Rectifier ............................................................................................................................. 52 5.2.2 Adding a Rectifier ................................................................................................................................... 53 5.3 Maintenance Notice ....................................................................................................................................... 54 6 Simple troubleshooting guide .....................................................................................................................55 7 Others ..............................................................................................................................................................57 2 7.1 Spare Parts Lists ............................................................................................................................................ 57 7.2 Change History ............................................................................................................................................... 57 7.3 Glossary........................................................................................................................................................... 58 User manual Table of contents 1 General 1.1 Using This Manual This manual contains specifications and instructions to properly install, commissioning and maintain the outdoor power system. Component specifications, checklist and drawings are contained in this manual. Included in this manual are the installation, operation and maintenance of the controller, rectifier, power distribution unit, and cooling module, even integration with third part diesel generator. The manual also includes system status and alarms, even log, energy record, maintenance interval and troubleshooting. Step by step procedures required for installation and turn-up are detailed. All equipment parameter settings, adjustments and confirmation as well as system monitoring, operations and maintenance procedures are included. Warnings are printed in bold lettering and alert the installation or maintenance craftsperson of a potential hazard to either or the craftsperson if the warning advisement is not followed. 1.2 Package Inspection During the transportation, some unpredictable situations might occur. It is recommended that you inspect its exterior packaging. If you notice any damage or missing, please contact the dealer from whom you purchased the unit. The package includes the following items: No. User manual Item Quantity (PCS) 1 power shelf ESGF150ACAA0102 (includes rectifier x2) ESGF150ACAA0104 (includes rectifier x4) 1 2 Rack (include M6x12L 32pcs, M5x12L 10pcs) 1 3 User manual 1 4 Battery cables (for two battery string) 2 pairs 5. Screws for equipment mount (Cage nut) 6 sets 3 1.3 Safety Notice 1.3.1 About legal and safety information Please read all safety and legal information given here before working with any Delta products. Ignoring these instructions may result in damage to the equipment, health hazards, or loss of life. These safety instructions are an extension of any national laws governing health and safety at work and the applicable standards, as well as any regulations of the statutory authorities. Installation shall only be performed by trained persons familiar with the local installation regulations. The local installation regulations must always be followed (covering installation in the building and main AC distribution panels). It is also necessary to follow the instructions provided in the system user manual for installation, commissioning, operation, and maintenance. 1.3.2 Statement of compliance Please see the relevant product fact sheet for information. 1.3.3 Limitations The equipment is mainly intended for telecommunications purposes only. The equipment is not intended for use in applications in which the failure of the equipment could lead to death, person injury, or severe physical or environmental damage. Delta is not responsible for any danger or damage resulting from incorrect installation, maintenance, operation or usage of the equipment, use beyond its intended purpose, failure to observe state instructions, and/or failure to observe the applicable safety regulations. Delta is only responsible for components and services provided by Delta. Third party components and/or services, such as batteries, repair and/or maintenance used in and/or conducted for the equipment are not the responsibility of Delta. Furthermore, Delta is not responsible for any malfunction or danger of, and/or damage to/resulted from the equipment caused by such third party components and/or services. Unauthorized modifications to the equipment may result in incorrect operation and/or performance. The operator is responsible for the consequences of any modification in the hardware configuration that are made without an agreement with the manufacturer or authorized representative. Installation, operation and maintenance of the equipment should only be performed by suitably qualified personnel with appropriate training. The operator is responsible for ensuring that personnel working with the equipment are provided with appropriate operation and safety training. 4 User manual The operator is responsible for ensuring that location of the system is treated as an electrical equipment room. These rooms must have appropriate air-conditioning and restricted access. The operator is also responsible for ensuring that the system rack doors are securely locked and not accessible to unauthorized persons. If the power supply to the system is not fitted with a disconnecting switch or equivalent device, the operator is responsible for fitting an appropriate disconnection switch conforming to the relevant regulations. 1.3.4 Third Party Devices Delta is not responsible for devices, such as batteries that are not supplied by Delta. Delta is not responsible for any danger or damage resulting from devices not supplied by Delta. 1.4 Safety Instructions Warnings, cautions, and notes are used to identify important information. They are classified as follows: Warning! A warning means that injury or death is possible if the information or instructions are not obeyed. Caution! A caution means that damage to equipment is possible if the information or instructions are not obeyed Note! Notes are additional information which may be useful to the operator. User manual 5 1.4.1 General instructions Caution! Delta Electronics, Inc. hereby strongly recommends the customers to adapt GORE Filter, HEX and air conditioner if customer’s outdoor cabinets are installed in the shore resign within one (1) kilometre from the sea, otherwise, the salt-spray fog may permeate into the cabinets, causing the corrosion and/or rust to the apparatus and devices therein, and may result in the warranty becomes void. Warning! Hazardous voltages are present within the equipment when a source of electrical power is applied. There is the risk of electrical shock from the main power supply and/or batteries. When working on equipment with power applied, supervision of personnel is required. The supervisor must be capable of providing first aid in the event of electrical shock. Provision of an emergency switch or disconnection strap is not sufficient protection. There is increased risk of accidents and electrical hazards when working on compact equipment due to the close proximity of components. Operation of compact equipment requires extra attention to safety. Only trained professionals can access the system to open the cover, change cable connecting and replace SPD. Warning! Protective shields and other safety devices provided with the equipment must be in place when the equipment is operated. The power system may have dual energy supply. Hazardous voltages may be present at the main power connector and within the equipment for up to 10 seconds after disconnecting the power supply. The operator is responsible for securing the proper precautions for maintenance or service purposes. During installation and maintenance, protective shields may be temporarily removed. Use suitable insulated tools and appropriate clothing. Handle fuses only with tools provided for this purpose, for example, load-break switch handles. Adequate insulation from ground potential (earth) must be provided when working on the equipment. Warning! High temperatures present. Localized areas of high temperature (<70 °C) may occur within the rectifier/inverter/distribution rack. Take precautions against accidental burns. Warning! Moving parts Devices, such as rectifiers and environmental control for cabinets contain fans. These may also continue to rotate for some time after the power has been removed. 6 User manual Warning! Heavy equipment The weight of the equipment requires suitable safety considerations. Additional personnel or lifting equipment may be needed. Where required, the weight of equipment is stated on the front of the unit. Warning! Sharp edges Equipment may have sharp edges. We recommend you wear gloves. Caution! Do not restrict air flow. Fit blank panels for empty rectifier slots to ensure correct air circulation inside cabinet. Note! Delta recommends using wire rated for 90°C or greater for all AC and DC connections. 1.4.2 Specific instructions Products are not liable for any hazards incurred by not following proper safety procedures. Installation, Operation and maintenance personnel should always follow these safety rules: 1. Please observe all warning labels and notification on the equipment. Additional warnings, cautions, and notes specific to certain equipment and/or conditions are described in the context of relevant instructions. 2. Please read all documentation relevant to the given task. 3. Where devices, such as batteries, that are not supplied by Delta are used, please read and observe all safety notices and instructions supplied by the appropriate manufacturer or supplier. 4. The equipment is designed for installation and use in areas designated as "Restricted Access Location" only. Where the rack will be secured to a concrete or other noncombustible floor. 5. Per Safety Standard an insulated grounding conductor, identical in size and insulation characteristics to the supply conductors, is to be installed as part of the branch circuit that supplies the unit or system. The grounding conductor should be green, with or without yellow stripes. 6. The grounded conductor described up above is to be grounded to the earth at the service equipment or if supplied by a separate derived system, at the supply transformer or motor-generator set. 7. The AC receptacles in the vicinity of the power system are all to be of a grounding type and the grounding conductors serving all receptacles are to be connected to earth ground at the service equipment. 8. Before the system is operational, the AC input frequency and voltage must be verified making sure the AC breaker rating and type are adequate and other environmental conditions as noted in the specifications are met. User manual 7 9. Protective systems or devices in PRIMARY CIRCUITS shall be in such a number and located so as to detect and to interrupt the over-current flowing in any possible fault current path (for example, line-to-line, line-to-neutral, line to protective earth conductor or line to PROTECTIVE BONDING CONDUCTOR). 10. The system has passed stringent system testing prior to shipment. To avoid electrical shock, the system requires a single ground point permanently connected to earth ground. 11. DC output & battery breakers must be replaced with approved replacement circuit breakers meeting the original design specification. 12. All AC connections must be made per the latest issue of the Local Electrical Standard and must conform to all local codes. The wiring method to accommodate different power systems should comply with Local Electrical Standard; we suggest referring National Electrical Code. 13. Always keep door closed at any time if no maintenance required preventing organism intruding. Make sure door is latched and locked properly before leaving to avoid vandalism or water/dust ingress. Do not open door in rainy or bad climate. 14. Only well-trained people can access and maintain the system. Use specified or approved component for replacement such as air filter, fan, etc. Follow instruction to perform needed maintenance. 15. Do not dump the cabinet. Do not roll the cabinets on their sides. Do not store anything on top of the cabinet. 16. Ensure no liquids or wet things contact internal components. Do not smoke or introduce sparks in the vicinity of a battery. 17. Follow the battery manufacturers approved transportation and storage instructions. And follow battery manufacturers approved instructions to set all battery related parameters accordingly. 18. Each individual battery should have at least 0.25 inches of space between it and surrounding surfaces, or per the battery manufacturer’s specification to allow for convective cooling. 19. Use only suitable measuring devices. Calibrate measuring devices regularly. 20. This information is for reference only, due to continuous product improvements, design changes without further notice. 8 User manual 2 Product Overview Delta Slim Line “ESGF150-CAA01” power shelf is designed to meet the power demands upon 48Vdc/150A for wireless and wire line network applications. It combines 1U height modular “Rectifier” and “Controller” to provide an intelligent features and compact power system. 2.1 System Specification Item Specification/Function AC Input Voltage 380Vac, 3 5W (R, S, T, N, FG) with AC I/P teminal Tolerance : ±5% AC Input Frequency 50Hz-60Hz Tolerance : ±5% System Capacity 150A (Max.) Rectifier ESR-48/30G C (Max. 5) Control & Supervisor Unit Delta controller Iutput Breaker 32A/3P x 1 Output Breaker PL: 20A X 2, 10A X 2 NPL: 100A X 1, 50A X 2 Battery Breaker 125A x 2 SPD 1. AC SPD Uc :385Vac In : 40KA (8/20us) Imax : 80KA (8/20us) 2. DC SPD Uc :100Vac Imax :25KA (8/20us) User manual LVDS 1. LVBD (Low Voltage Battery Disconnect) * 1 2. LVLD (Low Voltage Load Disconnect) * 1 Remote Monitoring and Control RJ45 Interface Operating Temperature -5°C ~ +65°C (23°F~+149°F) Storage Temperature 0°C ~ +75°C (32°F~+167°F) Humidity 0~95% Relative Humidity, Non-Condensing Altitude < 2000m above mean sea level 0 - 2000 m: Full of the nominal output power rating at maximum temperature. 2000 m - 3000 m: 1% power derating per 100m. At 3000m altitude, the output power can be 90% of the nominal power rating at maximum temperature. 9 2.2 Exterior ESGF150ACAA0102 (rectifier x2) ESGF150ACAA0104 (rectifier x4) 2.2.1 Dimension / Weight 2.2.1.1 Power Shelf 10 Item Specification/Function Dimension (W x H x D) 587mm x 220mm x 345mm Weight 25Kg User manual 2.2.1.2 User manual Rack Item Specification/Function Dimension (W x H x D) 692mm x 1400mm x 604mm Weight 70Kg 11 2.3 System Configuration 2.3.1 Power Shelf 2.3.2 Rack 12 User manual BUSSMR [-48V] BUSCOM [+0V] SMR4 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. L1 SMR3 150A 150A L2 - 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. + 24A SMR2 + L1 SMR1 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. ESR-48/30G C L2 PE AC Main 32A PE 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. - L12 P/N:5610025681 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. + CNA1 1. CA N-H 2. S GND-3 3. CA N-L 4. S GND-3 5. P OS -3 N21 L21 1.CAN-H 2.--3.CAN-L T o CSU CNY15 L13 L11 3 SA-05U/HEH-1 #1 P/N: 2930150000 ASS'Y PN: 5505603640 1. CA N-H 2. S GND-2 3. CA N-L 4. S GND-2 5. P OS -2 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. PE L2 L1 N22 L22 PE 24A 24A 24A N1 PE FG N L3 1. CA N-H 2. --3. GNDCA N 4. --5. --6. CA N-L L2 CNA 5 CNA 4 L1 1. CA N-H 2. S GND-1 3. CA N-L 4. S GND-1 5. P OS -1 CNA 3 User manual PE PE SL1 SL2 SL3 PE L3 L2 L1 N N N N 6AWG 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. CNA 2 AC INPUT VOLTAGE: 380Vac ; 3P+PE AC SPD SN N23 L23 + - 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. PE L2 L1 N24 L24 + - 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. SMR5 PE L2 L1 N25 L25 PE 1. CA N-H 2. S GND-3 3. CA N-L 4. S GND-3 5. P OS -3 8. POS 7. 6. CAN-L 5. CAN-H 4. 3. SGND 2. SGND 1. PE CNA1 3 1.CAN-H 2.--3.CAN-L N21~N25 / 12A MAX L21~L25 / 12A MAX L22 L24 T o IMBUSD CNF8 N21 N22 N23 N24 N25 L25 L23 SN L21 CNA 5 SL3 1. CA N-H 2. --3. GNDCA N 4. --5. --6. CA N-L SL2 1. CA N-H 2. S GND-2 3. CA N-L 4. S GND-2 5. P OS -2 CNA 4 SL1 1. CA N-H 2. S GND-1 3. CA N-L 4. S GND-1 5. P OS -1 CNA 3 AC Module CNA 2 Power Shelf Module Block Diagram SA-05U/HEH-1 #2 P/N: 2930150000 ASS'Y PN: 5505603640 2.4 13 IM 3 T o Shelf #2 CNA1 CNF2 CNF1 DD P/N:5505603751 DCS-24/05A B 1. VIN+ Pin1 Pin2 RECT CNF3 RECT CNF6 CNQ2 CNQ1 1 RLY 3-COM RLY 3-NC RLY 3-NO RLY 4-COM RLY 4-NC RLY 4-NO 1. RLY 5-COM 2. RLY 5-NC 3. RLY 5-NO 4. RLY 6-COM 5. RLY 6-NC 6. RLY 6-NO 6. NO 5. COM 4. NC 3. NO 2. COM 1. NC 14. S Y S _RE F CNQ1 A SA-05T /HK-15 Alarm T erminal Board 1 P/N: 5505603866 CNQ3 CNQ2 465 132 465 132 465 132 1. 2. 3. 4. 5. 6. To Shelf #1 CNA1 SA-05T /HK-15 Alarm T erminal Board 2 P/N: 5505603866 CNQ3 3 CNE2 CNE3 Alarm Relay Board PWB CU-19A-5 P/N:5505602054 RLY 1-COM RLY 1-NC RLY 1-NO RLY 2-COM RLY 2-NC RLY 2-NO CNE4 CNE1 CNY9 PWB CU-19A-23 Connector Board P/N:5505602613 1. 2. 3. 4. 5. 6. 123 456 OUT2 IN OUT3 13. DI N4 12. DI N3 11. DI N2 10. DI N1 9. NO 8. COM 7. NC OUT1 X100 SSM1 M/N: D0100982 S501 S500 IMBUS IMBUS CNY 2 SENSN P OWE R S500: at "1" position S501: at "0" position 3 CA N CNY 15 X201 PW 1. B A TFS -1 2. B A TFS -2 3. FS 1.COM 2.---3.---4.---5.SMR 6.BAT 1 T CNB6 Signal CNB7 Power 4 WEB Series Mini USB 1. S+12V 2. TBI 3. SGND 4. ---- 1. S+12V 2. TAI 3. SGND 4. ---- Shielding Shielding Batt.Temp. Sensor 1. ---2. TBI 3. SGND 4. Shield 1. ---2. TAI 3. SGND 4. Shield Ambient Temp. Sensor USB Ethernet LVDS BD CU-08-30 Web Board P/N: 5505602700 CU-19A-10 1. LP-COM 2. S+12V 3. LP-LVDS 4. LP-D P/N: 5505602187 2. S+12V 3. LVDS 4. LP-D M/N: CU-19C A CNW5 1 Hall Sensor For User PC CNW3 TA - - TB Length:3000mm Diode LVLD Diode LVBD Length:180mm CSU502 Controller Module TA CNY12 CNY8 Outdoor TB CNY3 CNY4 Battery I CNY13 FAN CNY11 LVDS2 CNY10 LVDS1 H 1. ----2 . S+ 1 2 V 3 . L P- L VDS1 4 . L P- D1 CN CNY5 LVDS L2 1 . S+ 1 2 V 2 . L P- L VDS2 3 . L P- D2 1.CANH 2.---3.CGND 4.---5.---6.CANL 5. LP -COM 4. ---3. LP -LV DS 2. S +12V 1. LP -D CNY7 Breaker D L1 5 . SG ND 4 . S+ 1 2 V 3 . F AN- F a il 2 . F AN- O N 1 . F - PWM X200 3 B + DC SPD 1. S +12V 2. S -12V 3. I B I N 4. S GND X300 RECT CNF2 RECT CN10 RECT CNF8 RECT CNF5 RECT CNF9 RECT CNF7 RECT CNF1 IMBUS CNF12 IMBUS CNF14 RECT CNF4 IMBUS CNF11 IMBUS CNF13 4 120ohm P/N: 5505604056 IMBUSD BUSSMR [-48V] 1. M 5V 2. M GND 1. S +12V 2. TB I 3. S GND 4. ---- BUSCOM [+0V] 1. S +12V 2. S -12V 3. Out door 4. S GND CNY1 1. Vout+ 2. Vout1. CS U-RX 2. CS U-TX 1. S +12V 2. TA I 3. S GND 4. ---- CNK 1 To CS U 4. RTX 3. RRX 2. M 5V 1. S GND To LV DS CNK 2 CNB 5 RJ-45 14 3 + N.O. N.C. + N.O. N.C. Non-Latch Non-Latch 12 Position RA-160F/ED-3 P/N: 5505600995 Load 10A Load 10A Load 20A Load 20A Load 50A Load 50A Load 100A Battery 2 125A Battery 1 125A Output Module CNC1 1 2 1. RLY1-NO 2. RLY1-COM 3. RLY1-NC 4. RLY2-NO 5. RLY2-COM 6. RLY2-NC 7. RLY3-NO 8. RLY3-COM 9. RLY3-NC 10. RLY4-NO 11. RLY4-COM 12. RLY4-NC 1. RLY5-NO 2. RLY5-COM 3. RLY5-NC 4. RLY6-NO 5. RLY6-COM 6. RLY6-NC 7. RLY7-NO 8. RLY7-COM 9. RLY7-NC 10. RLY8-NO 11. RLY8-COM 12. RLY8-NC 2. VIN- User manual PL NPL 3 Installation This installation guide is intended to provide system installers a reference to effectively and correctly installing a Delta outdoor power system and ensuring the system’s operation is optimized. 3.1 Tools Prepare the tools below before installation (Insure that all the tools are in good insulating condition) 3.2 System Wiring The shelf comes fully assembled and all the connections are made at the factory. There is no internal, shelf or module wiring required. All wiring to the breaker are use lead with striped ends. Ensure to tight the screw and keep the wires are all into the breaker terminal, no any wires or threads are remain outside of the breaker to avoid short-circuit. Refer to the figure below. User manual 15 Note! It is recommended to remove 15mm cover/plastic for the cable and entry to the breaker. 3.3 Recommended Wiring/Torque The recommended wire size (AWG#) for each breaker, refer to the 60 °C column for copper wire and with at least 90° C insulation list below. Max. Cable size for C60N breaker (≤63A): #6AWG; Max. Cable size for C120N breaker (≤125A): #1AWG The comparison list for wiring size of AWG and mm 16 User manual AWG Number 4/0=0000 3/0=000 2/0=00 1/0=0 1 2 3 4 5 6 7 8 9 10 11 O [Inch] 0.46 0.41 0.365 0.325 0.289 0.258 0.229 0.204 0.182 0.162 0.144 0.128 0.114 0.102 0.0907 O [mm] 11.7 10.4 9.26 8.25 7.35 6.54 5.83 5.19 4.62 4.11 3.66 3.26 2.91 2.59 2.3 O Resistance AWG [mm2] [Ohm/m] Number 107 0.000161 12 85 0.000203 13 67.4 0.000256 14 53.5 0.000323 15 42.4 0.000407 16 33.6 0.000513 17 26.7 0.000647 18 21.1 0.000815 19 16.8 0.00103 20 13.3 0.0013 21 10.5 0.00163 22 8.36 0.00206 23 6.63 0.0026 24 5.28 0.00328 25 4.17 0.00413 26 O [Inch] 0.0808 0.072 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.032 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 O [mm] 2.05 1.83 1.63 1.45 1.29 1.15 1.02 0.912 0.812 0.723 0.644 0.573 0.511 0.455 0.405 O Resistance [mm2] [Ohm/m] 3.31 0.00521 2.62 0.00657 2.08 0.00829 1.65 0.0104 1.31 0.0132 1.04 0.0166 0.823 0.021 0.653 0.0264 0.518 0.0333 0.41 0.042 0.326 0.053 0.258 0.0668 0.205 0.0842 0.162 0.106 0.129 0.134 The recommended torque of Screw User manual 17 3.4 Installation Process 3.4.1 Rack assembly 3.4.2 Power shelf mounting Please use the M6 screw to fix the PDU. 18 User manual 3.4.3 AC Connection Recommend for single phase: 35mm2 cable for AC connection Warning! The shelf operates at AC voltages that can produce fatal electrical shock. Installation and maintenance personnel must observe all safety precautions. Warning! Confirm the operating voltage before proceeding. Warning! The input feeder circuit breaker at the AC panel must be in the Off position before attempting to wire the shelf. 3.4.4 DC Distribution Connection Refer to the figure below for the layout of the PDU. Rating and position of output load breakers for the system: Refer to the figure and list below. Recommended wiring: refer to Section 3.3 User manual 19 3.4.5 Power shelf load/battery cable connection 1. Replace the top cover and front cover after cabling 2. Please slide back the power shelf after cabling Note! Load LISTED output breakers to a maximum 80% of marked current. 3.4.6 Battery string Connection Rating and position of battery breaker: Refer to the figure and list in 2.6 step4. Recommended wiring: refer to Section 3.3 Note! Load LISTED output breakers to a maximum 80% of marked current. Use a copper washer when connecting the battery cable on the battery with the terminal size of M6. 20 User manual Caution! Please turn off Battery breaker before installation 3.4.7 Temperature Sensor Battery And Ambient One battery sensor cable is provided with each system. The cable is labelled TB terminate on connector TB and on the temperature sensor. Place and fix the temperature sensor on the centre of the battery connection bus bar to detecting the battery temperature. The Ambient Temperature Sensor is labelled TA and can be placed anywhere in the left cabinet of clear of the rectifier fan flow to sense the temperature of the left cabinet. (The TA Sensor had already fix on the appropriate location of the cabinet by factory, no required to install by customer of this item). User manual 21 The other Ambient Temperature Sensor is labelled TA and it should be placed anywhere of the right cabinet to sense the temperature of the right cabinet. This Ambient Temperature Sensor TA1 is connected to the environment board. 3.4.8 Alarm Wiring Relay Description Label Name Specifications Remarks 1 OUT 1 AC Mains F ACH, ACL, AC off ACH 264Vdc ACL 176Vdc 2 OUT 2 Rectifier F any rectifier fail 3 OUT 3 CSU Fail Controller Fail 4 OUT 4 High Temp. TAH, TBH 5 OUT 5 DCV Out of Range DCH, DCL 6 OUT 6 N.A 7 OUT 7 N.A 8 OUT 8 N.A TAH 45°C TBH 40°C DCH 57.5Vdc DCL 46Vdc Note! Battery breaker should be turn on event system install one string battery only. If turn off battery breaker,it will trigger CB alarm 3.4.9 Module installation In order to minimize the weight of system, all rectifier modules are delivered separated and they should be re-installed in the site. 22 User manual Rectifier Installation Step1. Install rectifier modules into the shelf Holding the handle with one hand and using the other to support the rear half of the rectifier module. Place the rectifier in the shelf and push into the shelf. Caution! Please make sure the connection of rectifier and back-board is correct. Do not force the module into the slot. If it does not slide in and connect easily, remove and re-seat the unit. Step2. Push handle back and tighten screw up by screwdriver. Sequence of Rectifier Installation The recommended rectifier installation sequence: From left to right of the shelf and from first layer shelf to the second layer to prevent phase balance problem. 3.4.10 System start-up quick guide 3.4.10.1 Check-list and inspection before turn-on Verify all connections prior to starting this section: □ User manual Ensure the input AC circuit breaker located on the AC service panel is switched to “Off” position 23 □ □ □ □ □ 3.4.10.2 Confirm the operating voltage before proceeding Ensure the frame ground is properly connected to a permanent earth ground connection Ensure all the DC circuit breakers in the equipment are switched to the “Off” position Tighten the DC circuit breaker lugs to ensure proper contact is made with the load cable and the trip sense wire as it may cause heat damage Please upload profile for actual application for input (single phase/three phases) and battery capacity(50AH/100AH/150AH) Turn on the system Step 1 Check all wiring are correct Step 2 Check and confirm the input voltage is correct Step 3 Pull out all the rectifiers from the system Step 4 Switch on the battery breaker(s) Step 5 Check the monitor of display on the controller Step 6 Switch on the AC breaker Step 7 Check the monitor of display on the controller again Step 8 Push one rectifier into the rectifier slot Step 9 Check the system works in normal condition. Step 10 Push all other rectifier(s) into the rectifier slots Step 11 Switch on the load breaker(s) sequentially 24 User manual 4 Operation 4.1 Switch Mode Rectifiers 4.1.1 Description Delta’s DPR 1800B is a compact and very reliable family of front-end rectifier offering 1800W constant power output (From 43Vdc to 58Vdc). The modular design provides the flexibility to configure and expand the system as the load demand increases. Each rectifier is hot swappable with front access for ease of maintenance without system shutdown providing uninterrupted service. DPR 1800B active power factor corrected to great than 0.99 PF (THD5%) for maximum AC utilization. 4.1.2 Specifications 4.1.2.1 Input Specification Description Nominal 230Vac / Single Phase Voutdcnom: 54Vdc; Tamb< 45°C Pout (W) -15℃ ≦ Temp ≦ 45℃ 1740 Input voltage: No PFC 870 80 90 4.1.2.2 276 300 310 Line Frequency: 45Hz….66Hz True Power Factor: > 0.99 at full load, nominal line Protection: Fuse Vin(Vac) Output Specification DC Output Voltage User manual 154 176 Description 43 …. 58 Vdc (Factory default 54V) 25 -15℃ ≦ Temp ≦ 45℃ Vin: 176Vac ~ 300Vac Vo(V) 58 54 48 40 Output Power 20 30 32.22 36.25 Io(A) Typical Efficiency: >91% at 50%~100% load 4.1.2.3 Regulation: 200 ppm Load: 250mV (load 0~100%) Line: Acoustic: 50mV < 55 dB(A),ISO 7779 Current Sharing ±5% of nominal output current Status/Alarm indicators Item Color Status Function Specifications Remark a. SMR can regulate output voltage normally – Power cell is ok. a. Standby mode (off command from Blink controller). b. AC input voltage out of rectifier (20ms on / operating range. 1000ms off) c. Rectifier is waiting to startup during the startup delay. a. Rectifier is shut down due to any reason e.g. OVP, OTP, fan fail, Rectifier On faulty, internal communication fail. b. Output fuse broke. On OK Green RFA Red Orange (Green & OK/RFA Red mixing) On a. Current limit. (All LED bright ) b. Power limit. Blink a. At startup of the rectifier during configuration process of the interface. b. Identify a specific rectifier module in the system by using Orion (blinking 30s). c. Reset to default rectifier settings. (100ms on / d. Bus termination not ok. 400ms off) e. Press push button. Off (All LED dark ) 26 c. Rectifier output is short circuit. a. Rectifier is doing S/W Boot loader. b. AC input voltage is lost. User manual 4.1.3 Environmental Specification Description EMI Suppression: EN 55022, class A EMC Immunity: - Lightning/Surge: EN 61000-4-5 2kV CM / 1kV DM 4kV CM / 2kV DM 6kV CM & DM - ESD 4.1.4 User manual EN 61000-4-2 Contact Discharge 8KV Air Discharge 15KV Safety IEC 60950-1, CB certificate, CB scheme, UL/cUL 60950-1, CSA-C22.2, CE mark, EN 60950, TUV Approval MTBF 300K hours (Calculated) at Ambient 25°C Outline & Dimensions Dimensions (W x H x D) 83.0 x 274.6 x 43.4 / mm (3.27 x 10.8 x 1.71 / inch) Weight 1.2 kg / 2.64 lb 27 4.2 Controller 4.2.1 User interface introduction 4.2.2 28 1. LCD display 3. LED displays (Main F, MAJ, MIN & EQU) 2. Mini B USB port 4. Control button (Up, Down, Enter & ESC) LED The following LED’s are on the front of the controller: LED default setting as below table: User manual 4.2.3 LED Name Function #1 Urgent Alarm - Temp Alarm DCV Out Alarm Cooling Failure Batt MCB Trip Load MCB Trip S Urgent RFA #2 Non Urg Alarm - AC SPD Fault S Non Urg RFA Batt Dischare #3 AC SPD Fault - AC SPD Fault #4 Mains failure - AC Main Fail #5 Door Open - Door Open General operation guide for LCD control While in operation, there are several symbols will be shown on the LCD screen. These symbols will guide you to use the system: Rectifier Battery Alarm Info Sys Config Rectifier Battery Alarm Info Sys Config > > > > > > > > > 1000AH > Max.Ib 0.10C > When the toolbar is shown on the screen, user can press UP or DOWN key on the controller scroll up or down the operation menu When in setting page, user can press UP key to increase setting value User can uses “Enter” button from the main screen (Level 0) to enter the next screen (Level 1) when the symbol is on the screen Rectifier Battery Alarm Info Sys Config > > > > 1000AH > User can setting or adjusting the parameter value by press UP or DOWN key When in setting page, user can press UP or DOWN key to increase or decrease setting value When necessary, press “ESC” key to go back to the previous page, or continue press “ESC” key for several seconds to go back to the main screen. Capacity Max.Ib 0.10C > ESC User manual Capacity User can uses “Enter” button to the specific items on the screen 29 4.3 System menu tree Sys Info Rectifier Battery Alarm Info Sys Config MAIN MENU DCV 54.3V DCI 125.5A Sys Status Alarm Sys Info Setting Sys Alarm Sys Info Setting Sys Alarm > > > > > > > ACV Temp C-Fan Event Log > > > > Eff.Mgt Date/Time FW Version > > > 3.3.1 Rectifier 3.3.2 Battery 3.3.3 Alarm Info 3.3.4 Sys Config 3.3.5 ACV 3.3.6 Temp 3.3.7 C-Fan 3.3.8 Event Log 3.3.9 Eff. Mgt 3.3.10 Date/Time 3.3.11FW Version Setting Rectifier Battery Alarm Set Sys Config > > > > Eff. Mgt Date/Time Alar Reset C-Fan > > > > LCD Set Password > > 3.4.1 Rectifier 3.4.2 Battery 3.4.3 Alarm Set 3.4.4 Sys Config 3.4.5 Eff. Mgt 3.4.6 Date/Time 3.4.7 Alar Reset 3.4.8 C-Fan 3.4.9 LCD Set 3.4.10 Password Sys Alarm Sys Alarm 3.5.1 Sys Alarm Status of Alarm Note! The above menu might vary according to different firmware version. 4.3.1 Main menu 3. 2 MAIN MENU DCV 54.3V DCI 125.5A Sys status Alarm Sys Info Setting Sys Alarm > > > 3.3 Sys Info 3.4 Setting 3.5 Sys Alarm The main menu shows the basic information about the system operation. Press “Enter” key to access the next level system function: Sys Info: You can get system operation information from this menu Setting: You can set or commission the system from this menu. Sys Alarm: You can get system alarm information from the menu if there is alarm happened in the Note! You will need a password to enter the “Sys Setting” for commissioning purpose. Consult your system administrator to get the access information. 4.3.2 30 System information (Sys Info.) User manual This menu shows the system operation information. (Remark: Information in each system might have minor difference according to different system version). Information include:: 4.3.3 System general information: including system output voltage (DCV), system output current (DCI), System status, and Existing alarm. Rectifier information (Rectifier): including individual rectifier output current, and rectifier status (e.g. OK, Fail, Communication Fail, Current limit, off, or not available) Battery information (Battery): including battery status (charging or discharging), battery temperature, battery current, battery temperature… Event Log: including event and record time. Current Setting (Curr. Setting): shows the system commissioning information, such as parameter value, function enable/disable status… System Setting (Setting) When enter the right access password, user can access to the System Setting function. The system provides a very flexible function for on site setting and commissioning. Caution! Incorrect/Improper system setting will result in unexpected system operation or shut down the whole system operation. To access the function, the authorized technician must accept proper training prior to conducting the operation. 4.3.3.1 Rectifier setting (Rectifier) Caution! Incorrect setting in this section will result abnormal operation behaviour and shut down the system expectedly. Rectifier Battery Alarm Set Sys Config CL CL: 55A HVSD > > > > Rectifier: Rectifier information up to 16 sets (Depend Enter on system capacity). Includes CL and HVSD threshold setting. CL: To limited the rectifier’s maximum output current. 55.0A > 59.0V > Enter CL HVSD 55.0A > 59.0V > UP SMR maximum output limit: Range: 10~56A DOWN CL HVSD HVSD HVSD (High voltage shutdown): Controller provides a reference HVSD value to rectifiers. 55.0A > 59V > 59.0 Enter User manual 31 CL HVSD 55.0A > 59.0V > UP High voltage shutdown: Range: 58~60A DOWN 4.3.3.2 Battery setting (Battery) Caution! Incorrect setting in this section will result in battery can not fully charged, insufficient back up time, shorten the battery life, or battery damage. Rectifier Battery Alarm Set Sys Config 4.3.3.2.1 > > > > Battery: Includes parameter, Battery Test, temperature compensation and Boost charge. Enter Battery parameter setting (Parameter) Parameter Batt. Test Temp. comp Boost > > > > Parameter: Summary parameter configuration Enter FLV: Floating voltage setting FLV 54.5V > EQUV 56.4 > FLV Enter UP 54.5V > FLV: Float Voltage setting Range: 53.3 ~ 55.3V EQUV 56.4 > DOWN EQUV: Equalize voltage setting FLV 54.5 > EQUV 56.4V 56.4 >> FLV Enter UP 54.5 > EQU: Equalizing setting Range: 55.4 ~ 57.4V EQUV 54.5V > DOWN Cap (Battery Capacity): Battery Capacity setting Capacity 1000AH > Max.Ib 0.10C > Capacity Enter UP 1000AH > Battery Capacity Range: 0 (*Caution),10~6000AH Max.Ib 0.10C > 32 DOWN User manual Max. Ib (Max. Charge current percentage) : Maximun battery charge current setting. Capacity 54.5 > Max.Ib 0.10C> > 56.4 Capacity Enter UP 54.5 > Max. Charge current percentage Range: 0.1~0.5C Max.Ib 0.10C > 4.3.3.2.2 DOWN Battery test setting (Battery Test) Parameter Batt. Test Temp. comp Boost > > > > Period Set > Battery Test: Battery Test parameter setting Enter Periodic Set: Battery Test by Periodic Manu-Test > BDTI 0.1C > B-FV 47.0V > Enter Status default: Enable Period Set Status En > Period XXD > Enter Period Set En En > Status Period XXD > UP Status default: Enable Range:1~45Day DOWN Period Set > Manu-Test >> BDTI 0.10C 0.1C > B-FV 47.0V > Manu-Test Status Manu-Test: Manual Battery Test Enter Manu-Test: Manual Battery Test Status: Enable/Disable En > Enter Manu-Test En En Status UP > DOWN Period Set > Manu-Test >> BDTI 0.10C 0.1C 0.1C>> B-FV 47.0V > Period Set > Manu-Test >> 0.10C BDTI 0.1C> B-FV 47.0V > User manual BDTI: Battery test discharging current setting Enter UP Battery test discharging current Range: 0.05~0.3C DOWN 33 Period Set > Manu-Test >> BDTI 0.10C 0.1C> B-FV 47.0V>> 47.0V Period Set > Manu-Test >> BDTI 0.10C 0.1C > 47.0V > B-FV T-Cap B-FV: Battery Failed Voltage default setting. Enter UP Battery Failed Voltage Range: 44V~48V DOWN T-Cap: Test Lost Capacity setting 0.10C > Enter T-Cap 0.10C > UP Test Lost Capacity DOWN 4.3.3.2.3 Battery temperature compensation setting (Temp. Com) Parameter Batt. Test Temp. Comp Boost Status Coef Ref T Status Coef Ref T Status Coef Ref T Status Coef Ref T Status Coef Ref T Status Coef Ref T 4.3.3.2.4 34 > > > > Temp. Compensation: Temperature compensation information default setting. Enter Status: Enable/Disable setting Dis >> 3mV/℃ > 25 ℃ > Dis > 3mV/℃ > 25 ℃ > Enter UP DOWN Range:2~6mV/℃ cell Dis > 3mV/℃ >> 3.0mV/℃ 25 ℃ > Dis > 3mV/℃ > 25 ℃ > Enter UP DOWN Ref T: Battery reference temperature default setting Dis > 3mV/℃ > 25 ℃ > Dis > 3mV/℃ > 25℃ > Coef: Temperature compensation coefficient of threshold setting. Enter UP Reference temperature Range : 18 ~ 27℃ (64~81℉) DOWN Boost setting (Boost) User manual Parameter Batt. Test Temp. comp Boost > > > > Boost Mode Boost stop Manu-Charg > > > Boost: Boost management includes Boost Mode, Boost Stop and Manu-Charge. Enter Enter 4.3.3.2.4.1 Boost mode setting (Boost mode) Boost Mode Boost stop Manu-Charg > > > Enter Capacity M Voltage M Recharge M Periodic M > > > > Status Dis > Remain Cap 0.95C > Dis > Status Remain Cap 0.95C > Status Dis > Remain Cap 0.95C 0.95C>> Dis > Status Remain Cap 0.95C > Capacity M Voltage M Recharge M Periodic M Status Deep Volt. > > > > Dis > Status Deep Volt. 46.0V > Capacity Mode: In battery Capacity Mode can be function configurable “Enable/Disable” and adjustable “Remain Cap” parameter. Status: Enable/Disable setting Enter UP DOWN Battery capacity mode Remain capacity parameter Range:0.5~0.95C Enter UP DOWN Enter Voltage Mode: In Voltage Mode can be function configurable “Enable/disable” and adjustable “Deep Volt.” parameter. Status: Enable/disable setting Dis > 46.0V > User manual Enter Boost Mode: Boost charge Mode setting Start mode selection: Capacity / Voltage /Recharge/Periodic Enter UP DOWN 35 Status Deep Volt. Voltage mode Deep voltage parameter Range:44V~48V Dis > 46.0V>> 46.0V UP Dis > Status Deep Volt. 46.0V > Capacity M Voltage M Recharge M Periodic M DOWN > > > > Status Enter Enter Recharge Mode: Ever system is in main fail, and the battery discharge duration time more than 5 minutes, start boost charge process. Status: Enable/disable setting Dis > Enter Dis Status > UP DOWN Capacity M Voltage M Recharge M Periodic M Status Period > > > > Enter Periodic Mode: In Periodic Mode can be function configurable “Enable/Disable” and adjustable “Periodic” parameter. Status: Enable/Disable setting En > XXD > Enter UP Status En En > Period XXD > DOWN Status Period Period Periodic mode Period parameter Range:1~45 days En > XXD > > XXD Enter Status Period En XXD UP > > DOWN 4.3.3.2.4.2 Boost stop setting (Boost stop) Boost Mode Boost Stop Manu-Charg Boost Stop: Boost Stop default setting > > > Enter 36 User manual Min. Ib Min. Ib (Min. Charge current percentage): Minimun battery charge current setting. 0.05C>> 0.05C Duration Time 720min > Enter Min. Ib UP 0.05C > Duration Time 720min > DOWN Charge duration time Range: 30~720min Min. Ib 0.05C > Duration Time 720min>> Time 720min Min. Ib Min. Charge current percentage Range: 0.03C~0.1C Enter UP 0.05C > Duration Time 720min > 4.3.3.2.4.3 DOWN Manual charge setting (Manu charge) Boost Mode Boost Stop Manu-Charg > > > Enter Status Manu-Charge (Manual Charge): User can be manual switches the system into Equalize charge mode through this function. OFF> > Dis Enter Status > Dis UP Status: Enable/Disable setting DOWN 4.3.3.3 System alarm configuration (Alarm Set) Caution! Incorrect setting in this section will result abnormal operation behaviour and shut down the system expectedly. Rectifier Battery Alarm Set Sys Config > > > > DCV > Temp ACV > > Alarm Set: System alarm configuration To define all of the system alarm thresholds.. Enter Enter 4.3.3.3.1 User manual DC voltage alarm setting (DCV) 37 DCV > Temp ACV > > DCV: DC Voltage alarm settings Enter DCH: DC high voltage alarm value threshold setting. DCH DCH DCL 58.0V > 58.0V > 46.0V > Enter UP DCH DCL 58.0V > 46.0V > DC High voltage Range: (EQUV+0.2V)~(HVSD-0.3V) DOWN DCL: DC low voltage alarm value threshold setting DCH DCL 58.0V > 46.0V 46.0V>> Enter UP DCH DCL 58.0V > 46.0V > DC Low voltage Range: (LVDS1T+2)~50V DOWN 4.3.3.3.2 Temperature alarm setting (Temp) DCV Temp ACV Temp: Battery/Ambient temperature alarm setting > > > Enter 38 TBH TBL TAH TAL 30℃> -05℃> 25℃> -10℃> TBH TBL TAH TAL 30℃ > -05℃> 25℃> -10℃> TBH TBL TAH TAL 30℃> -05℃> 25℃> -10℃> TBH TBL TAH TAL 30℃> -05℃ > 25℃> -10℃> TBH TBL TAH TAL 30℃> -05℃> 25℃> -10℃> TBH: High battery temperature alarm value threshold setting. Enter UP High battery temperature Range: 30~70℃(86~158℉) DOWN TBL: Low battery temperature alarm value threshold setting. Enter UP Low battery temperature Range: -30~7℃(-22~44℉) DOWN TAH: High ambient temperature alarm value threshold setting Enter User manual 4.3.3.3.3 TBH TBL TAH TAL 30℃> -05℃> 25℃ > -10℃> TBH TBL TAH TAL 30℃> -05℃> 25℃> -10℃> TBH TBL TAH TAL 30℃> -05℃> 25℃> -10℃ > UP Hi Ambient temperature Range: 30~70℃(86~158℉) DOWN TAL: Low ambient temperature alarm value threshold setting. Enter UP Low Ambient temperature Range: -30~7℃(-22~44℉) DOWN AC voltage alarm setting (ACV) DCV Temp ACV ACV: AC voltage alarm settings > > > Enter ACH ACL ACH: AC high voltage alarm value of threshold setting 264V > 175V > Enter 264V > 175V > ACH ACL UP AC high voltage Range: 230V~500V DOWN ACH ACL ACL: AC Low voltage alarm value of threshold setting 264V > 175V > Enter ACH ACL 264V > 175V > UP AC low voltage Range: 80V~200V DOWN 4.3.3.4 System configuration setting (Sys config) Rectifier Battery Alarm Set Sys Config LVD Web IP Buzzer > > > > Sys Config: system configuration. Enter LVD, Web IP and buzzer setting > > > Enter 4.3.3.4.1.1 User manual Low voltage disconnect mode setting (V-mode) 39 LVD Web IP Buzzer > > > Enter V-Mode T-Mode LVD (Low Voltage Disconnects): To control the LVD. Standard 1, up to 3 LVD controllable, for the battery/load power separated with system. (Number 2 and 3 LVD functions need the extend board addition). V-Mode: Low voltage disconnect Mode configuration. > > Enter Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > LVD1 LVD2 LVD3 En > Dis > Dis > Trip-V LVD1 LVD2 LVD3 42.0V 42.0V >> 43.0V > 43.0V > Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > DOWN Enter LVD1 Range: 41.0 ~ 48.0V Notice: The LVD1 shall be the high priority for system application. UP DOWN Enter LVD2 Range: (LVD1TL+1)V~49V The LVD2 and LVD3 is low priority for system application UP Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > Trip-V LVD1 LVD2 LVD3 42.0V > 43.0V > 43.0V > LVD1 En LVD2 LVD3 40 UP LVD1 (Low voltage disconnects 1): Low voltage disconnects 1 threshold setting. LVD2 (Low voltage disconnects 2): Low voltage disconnects 2 threshold setting. LVD3 (Low voltage disconnects 3): Low voltage disconnects 3 threshold setting. DOWN Enter LVD3 Range: (LVD1TL+1)V~49V The LVD2 and LVD3 is low priority for system application UP En>> Dis > Dis > DOWN LVD1 default status: Enable Function: Enable/Disable (En/ Dis) Enter User manual LVD1 LVD2 LVD3 En > Dis > Dis > LVD1 LVD2 LVD3 En > Dis > Dis > UP DOWN LVD2 default status: Enable Function: Enable/Disable (En/ Dis) Enter 4.3.3.4.1.2 LVD1 LVD2 LVD3 En > Dis > Dis > LVD1 LVD2 LVD3 En > Dis > Dis > LVD1 LVD2 LVD3 En > Dis > Dis > UP DOWN LVD3 default status: Enable Function: Enable/Disable (En/ Dis) Enter UP DOWN High temperature disconnect mode setting (T-mode) V-Mode T-Mode T-Mode: High temperature disconnect Mode > > Enter User manual Trip LVD1 LVD2 LVD3 50℃> 50℃> Dis > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃ > En > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃> Dis > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃> En > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃> Dis > Dis > Dis > Trip temp: High temperature trip value of threshold setting. Enter UP Trip temperature Range: 40~70℃(104~158℉) DOWN LVD1 default status: Disable Function: Enable/Disable (En/ Dis) Enter UP DOWN LVD2 default status: Disable Function: Enable/Disable (En/ Dis) Enter 41 4.3.3.4.2 Trip LVD1 LVD2 LVD3 50℃ > En > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃> Dis > Dis > Dis > Trip LVD1 LVD2 LVD3 50℃> En > Dis > Dis > UP DOWN LVD3 default status: Disable Function: Enable/Disable (En/ Dis) Enter UP DOWN Web –IP mode setting (Web-IP) LVD Web IP Buzzer > > > Enter Web IP IP Address Subnet Gateway User can be remote access the system controller through TCP/IP or SNMP via Delta Web interface card. (Optional) IP Address: Internet Protocol Address. > > > > Enter XXX . XXX .XXX . XXX Enter IP Address IP Address UP XXX . XXX .XXX . XXX Web IP IP Address Subnet Gateway DOWN Subnet Mask: The sub-network hides a cover > > > > Enter XXX . XXX .XXX . XXX Enter Subnet Subnet UP XXX . XXX .XXX . XXX 42 Web IP IP Address Subnet > > > Gateway > DOWN Gateway: A kind of network system link together of power system. Enter User manual Gateway XXX . XXX .XXX . XXX Enter Gateway UP XXX . XXX .XXX . XXX 4.3.3.4.3 DOWN Buzzer setting (Buzzer) LVD > Web IP Buzzer Buzzer > > > Status To controlled an external alarm buzzer. (Optional) Enter Dis > Enter Status > Dis Controller is going to active the external alarm buzzer when system has any alarms happened. Function: Enable/Disable UP DOWN 4.3.3.5 Efficiency management setting (Eff. Mgt) Eff. Mgt: In order to system works to more Eff. Mgt Date/Time Alar Reset C-Fan efficiency and extend rectifier’s life. CSU > > control rectifiers on or off to improve > Enter > system efficiency. The function is just supporting for digital series rectifier only. Status Function: Enable/Disable (En/ Dis) Dis > Enter Status Dis > UP DOWN 4.3.3.6 Date &Time setting (Date/Time) Eff. Mgt Date/Time Alar Reset C-Fan User manual > > > > Date/Time: System time configuration setting. This function is for optional. Enter Present the Date/Time function when “RTC” 43 board is available and function enable. Date/Time 2009/03/20 08:00:30 Enter Date/Time 2009 /03/20 08:00:30 UP Use “UP” and DOWN” to adjust the value Year / month / date Hour / minute / second DOWN Date/Time 03 /20 2009 / 03 08:00:30 UP DOWN Date/Time 2009 / 03 /2020 08:00:30 UP DOWN Date/Time 2009 / 03 /20 0808:00:30 UP DOWN Date/Time UP 2009 /03/20 08: 00 00 :30 DOWN Date/Time UP 2009 /03/20 08:00:3030 DOWN 4.3.3.7 Alarm reset setting (Alar. reset) Eff. Mgt Date/Time Alar Reset C-Fan > > > > Alarm Reset: Reset or clear alarm information in “Alarm Reset” menu. Enter Includes Buzzer, Com-Fail, and B Test F reset setting. Alarm Reset Com-F B TestF C-FanF > > > Enter Com-F: To reset the rectifier communication fail alarm event. When the message “Com##F” appears, press “ENTER” to clear alarm event. Note: “##” = 01~16 rectifier position. The alarm of Com-Fail is resets 44 User manual Alarm Reset Com-Fail B TestF C-FanF > > > Enter B Test F: To reset the battery test fail alarm event. When the message “B TesF” appears, press “ENTER” to clear alarm event. The alarm of B TestF is cleared Alarm Reset Com-Fail B TestF C-FanF C-FanF > > >> Enter C-FanF: To reset the cooling fan fail alarm event. When the message “C-FanF” appears, press “ENTER” to clear alarm event. The alarm of C-Fan is cleared 4.3.3.8 Cooling fan setting (C Fan) C-Fan (Cooling Fan control): To control the Eff. Mgt Date/Time Alarm Reset C-Fan > > > > cooling equipment fan speed, detect the Enter cooling equipment status. It is for outdoor system cooling application. (Optional) Fan ON/OFF Fan Speed Fan Test > > > Enter Fan ON/OFF: The controller is able to control the external fan when the ambient temperature higher than a setting threshold, and control the PWB CU-19A-16 fan control relay to trigger the external fan tray. Fan ON threshold (Ts) Range: 0 ~ 65℃(32~ 149℉) Fan ON 35℃> FAN OFF 32℃ > Fan ON Enter UP 35℃ > FAN OFF 32℃ > DOWN Fan OFF threshold (Tp) Range: -10 ~ Ts-3℃14~ Ts-5℉) Fan ON 35℃ > FAN OFF 32℃> 32℃ > Enter Fan ON 35℃ > FAN OFF 32℃ User manual > 45 Fan ON/OFF Fan Speed Fan Test > > > Enter Full-Speed 100% > 100% 50℃ > Full-Speed 100% > 50℃> Full-Speed 100% > 50℃> 50℃> Full-Speed 100% 50℃ Fan ON/OFF Fan Speed Fan health Fan dust Fan Speed: The controller can control the external fan speed by PWM signal, to control the external fan speed from low speed to full speed, for fan noise reduce and life time extension. Fan full speed (Ff) Range: Fs+10~100% Enter UP DOWN Fan full speed Temp (Tf) Range: Ts+5 ~ 70℃ (Ts+9℉~158℉) Enter UP > > > > > > DOWN Enter Fan health: Technician can measure the cooling fan’s health by this function through LCD screen, ARMS or WEB page.. Function: Enable/Disable (En/ Dis) When function enable, the Fan will turn on 2 minutes (1 minute 15%~100%, 1 minute 100%~15%) Fan health Dis > Enter Fan health UP Dis > DOWN Fan ON/OFF Fan Speed Fan health Fan dust > > > > Enter Fan dust : Technician can clear the cooling dusts in case the cooling is dirty by this function through LCD screen, ARMS or WEB page. Function: Enable/Disable (En/ Dis) When function enable, the Fan will turn on 3 minutes in 100% speed. Fan dust Dis > Enter Fan dust UP Dis > DOWN 4.3.3.9 46 LCD setting (LCD set) User manual LCD set Password > > LCD Setting: Set LCD display contrast.(light and shade) Enter Range: 0~20 LCD Contrast 88> Enter UP LCD Contrast 8 4.3.3.10 DOWN Password setting (Password) LCD set Password Password: Security Passwords function is defend the system setting parameters, to prevent non-technician improper operation. > > Enter Security protection can be function Enable and change the password at the same time. 4.3.4 System alarm (Sys alarm) Sys Info Setting Sys Alarm > > > Sys Alarm: System alarm information. Enter Sys Alarm HVSD RFA>=2 B Dis 4.3.4.1 Abbreviation for system alarm events The following list shows the meaning of abbreviation of system alarm or events, which were shown in the system LCD: Abbreviation Main F R AC Main I/P fail Battery discharge , SMR I < 1A, and Vcom adjust inefficacy (ignore in battery test process) AC Main I/P fail Recover FL System in Float charge EQU System in Boost/Manual charge EQU Sp System Boost/Manual charge Stop Main F User manual Meaning 47 48 DCH DC High voltage alarm DCH R DC High voltage alarm Recover DCL DC Low voltage alarm DCL R DC Low voltage alarm Recover LVDT LVD Trip LVDT R LVD Trip Recover B TesF Battery test fail B TesF R Battery test fail Recover B TesOK Battery test ok B FusT Battery Breaker/Fuse Trip B FusT R Battery Breaker/Fuse Trip Recover TBSF Battery temperature sensor fail (value abnormal) TBSF R Battery temperature sensor fail (value abnormal) Recover TBH High Battery Temp Alarm TBH R High Battery Temp Alarm Recover TBL Low Battery Temp Alarm TBL R Low Battery Temp Alarm Recover B Dis Battery Discharge B Dis R Battery Discharge Recover L FusT Load Breaker/Fuse Trip L FusT R Load Breaker/Fuse Trip Recover Major Major alarm Major R Major alarm Recover Minor Minor alarm Minor R Minor alarm Recover RFA=1 System has one rectifier issue fail alarm RFA=1 R System has one rectifier issue fail alarm Recover RFA>=2 System has two or more rectifiers fail alarm RFA>=2 R System has two or more rectifiers fail alarm Recover CL System has one or more rectifiers in current limit states CL R System has one or more rectifiers in current limit states Recover HVSD System has one or more rectifiers in High Voltage Shutdown states HVSD R High Voltage Shutdown states Recover ACOR ACV over normal range ACOR R ACV over normal range Recover B Test System on battery test process B TesI Battery Test Interruption B TesI R Battery Test Interruption Recover LVD1T LVD1 Trip LVD1T R LVD1 Trip Recover LVD2T LVD2 Trip LVD2T R LVD2 Trip Recover LVD3T LVD3 Trip LVD3T R LVD3 Trip Recover ACH1 AC1 main High alarm ACH1 R AC1 main High alarm Recover ACL1 AC1 main Low alarm User manual 4.4 ACL1 R AC1 main Low alarm Recover ACH2 AC2 main High alarm ACH2 R AC2 main High alarm Recover ACL2 AC2 main Low alarm ACL2 R AC2 main Low alarm Recover ACH3 AC3 main High alarm ACH3 R AC3 main High alarm Recover ACL3 AC3 main Low alarm ACL3 R AC3 main Low alarm Recover ACH AC main High alarm ACH R AC main High alarm ACL AC main Low alarm ACL R AC main Low alarm TASF Ambient temperature sensor fail (value abnormal) TASF R Ambient temperature sensor fail (value abnormal) Recover TAH High Ambient Temp Alarm TAH R High Ambient Temp Alarm Recover TAL Low Ambient Temp Alarm TAL R Low Ambient Temp Alarm Recover C-FanF System Cooling Fan Fail alarm C-FanF R System Cooling Fan Fail alarm Recover Com##F Rectifier## Communication Fail Com##F R Rectifier## Communication Fail Recover R##F Rectifier## RFA alarm R##F R Rectifier## RFA alarm Recover R##FF Rectifier## Fan Fail alarm R##FF R Rectifier## Fan Fail alarm Recover R##ON Rectifier## DC turn ON R##OFF Rectifier## DC turn OFF C-FanON System Cooling Fan turn ON C-FanOFF No def. System Cooling Fan turn OFF No definition Alarm list Parameter Descriptions Relay-1 Definition Alarm Relay-1-1 Define Alarm Relay-1-2 Define Alarm Relay-1-3 Define Alarm Relay-1-4 Define Alarm Relay-1-5 Define Alarm Relay-1-6 Define Alarm Relay-1-7 Define Relay-2 Definition Alarm Relay-2-1 Define Alarm Relay-2-2 Define User manual Function set range Tolerance Adjustment Setting for : step ESGF150-CAA01 All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA ACH ACL Main F No definition No definition No definition No definition All system alarm All system alarm NA NA NA NA RFA=1 RFA>=2 49 Alarm Relay-2-3 Define Alarm Relay-2-4 Define Alarm Relay-2-5 Define Alarm Relay-2-6 Define Alarm Relay-2-7 Define Relay-3 Definition-CSU Failure Alarm Relay-3 Define Alarm Relay-3-1 Define Alarm Relay-3-2 Define Alarm Relay-3-3 Define Alarm Relay-3-4 Define Alarm Relay-3-5 Define Alarm Relay-3-6 Define Alarm Relay-3-7 Define Relay-4 Definition Alarm Relay-4-1 Define Alarm Relay-4-2 Define Alarm Relay-4-3 Define Alarm Relay-4-4 Define Alarm Relay-4-5 Define Alarm Relay-4-6 Define Alarm Relay-4-7 Define Relay-5 Definition Alarm Relay-5-1 Define Alarm Relay-5-2 Define Alarm Relay-5-3 Define Alarm Relay-5-4 Define Alarm Relay-5-5 Define Alarm Relay-5-6Define Alarm Relay-5-7 Define Relay-6 Definition Alarm Relay-6-1 Define Alarm Relay-6-2 Define Alarm Relay-6-3 Define Alarm Relay-6-4 Define Alarm Relay-6-5 Define Alarm Relay-6-6 Define Alarm Relay-6-7 Define Relay-7 Definition-SSM BD Alarm Relay-7-1 Define Alarm Relay-7-2 Define Alarm Relay-7-3 Define Alarm Relay-7-4 Define Alarm Relay-7-5 Define Alarm Relay-7-6 Define Alarm Relay-7-7 Define Relay-8 Definition-SSM BD Alarm Relay-8-1 Define Alarm Relay-8-2 Define Alarm Relay-8-3 Define Alarm Relay-8-4 Define 50 All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA CSU Fail (Fixed) No definition No definition No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA TAH TBH No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA DCH DCL No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA No definition No definition No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA NA NA NA NA NA NA No definition No definition No definition No definition No definition No definition No definition All system alarm All system alarm All system alarm All system alarm NA NA NA NA NA NA NA NA No definition No definition No definition No definition User manual Alarm Relay-8-5 Define Alarm Relay-8-6 Define Alarm Relay-8-7 Define User manual All system alarm All system alarm All system alarm NA NA NA NA NA NA No definition No definition No definition 51 5 Maintenance 5.1 Clearing and Maintenance 5.1.1 General Special maintenance is not necessary for this shelf, unless the shelf is being operated in a severely harsh environment (dusty environment). The front panels and the cover of the shelf were treated with a special coating, do not use organic cleanser or volatile solvent or corrosion damage may occur. For daily cleaning, brush the dust from the cover and panel. If necessary, use a gentle cleanser or a lightly dampened lint free cloth to remove any dirt or smudges. 5.1.2 Periodic Maintenance Periodic maintenance is not required for normal operation. If necessary, wipe remove dust from the front of the shelf using a lint free, soft cloth an gently wipe the front of the shelf, the Controller and rectifiers. Use a gentle detergent to clean is acceptable. Caution! Do not use spray cleanser to clean the equipment. Using a spray cleanser directly on the equipment can result in serious equipment damage. Check the DC Bus for heat discoloration. If the bus has any heat discoloration, notify Delta Customer Service. 5.2 Removing and Replacing a Rectifier Module 5.2.1 Removing a Rectifier 1. Handle 3. LED displays 2. Screw (for locking rectifier) 52 User manual Step1. Release screw by screwdriver. Step2. Pull out the SMR module slowly from the shelf, using one hand to support the rear half of the SMR and remove the rectifier from the shelf. Warning! Do not touch the DC output Bus when pulling out the SMR module. 5.2.2 Adding a Rectifier Step1. Install rectifier modules into the shelf. Holding the handle with one hand and using the other to support the rear half of the rectifier module. Place the rectifier in the shelf and push into the shelf. Caution! Please make sure the connection of rectifier and back-board is correct. Do not force the module into the slot. If it does not slide in and connect easily, remove and re-seat the unit. Step2. User manual Push handle back and tighten screw up by screwdriver. 53 5.3 Maintenance Notice To avoid the outdoor system being damaged or causing electrical hazards, the following are suggested measures during/after maintenance. 1. Only well-trained people can access the system. 2. Use specified or approved component for replacement such as air filter, fan, etc. 3. Follow instruction to perform needed maintenance 54 User manual 6 Simple troubleshooting guide Caution! Do not dismantle the controller or rectifiers in side the power system. There are no service parts inside them. Status Possible causes Action LCD display on the controller is “OFF” AC utility does not supply to the system Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to “ON” position Contact technician if problem still exists All CSU LED are “OFF” AC utility does not supply to the system Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to “ON” position Contact technician if problem still exists Rectifier LEDs are “OFF” AC utility is not available Check the AC utility Rectifier is not properly placed Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to “ON” position Pull out the rectifier and insert it properly Contact technician if problem still exists System shows in normal operation but no output to the load DC breaker is tripped LVLD did not re-connect Check the load breaker position to “ON” position Change the breaker if breaker is overloaded in use. Check the system output voltage No battery backup when AC Battery breaker is no fails connected or the battery voltage too low Battery life reaches end Check the battery breaker position to “ON” position and check the battery voltage. Change the battery Note! If an alarm or specific problem cannot be resolved, please contact your nearest Delta office or Delta representative for further assistance. Please have the system type and serial number ready before contacting Delta. For detailed troubleshooting guide, refer to section 6 for more details. User manual 55 Note! This system should issue LVDS trip and breaker trip alarm when LVDS trip. 56 User manual 7 Others 7.1 Spare Parts Lists Item Ordering Information CONTACT PWB ASSY CU-19C A 5811116741-S DPD ACU CAN+LCD TYPE FOR STD IN BOX WB CU-19C A-S IP CONTROLLER ASSY CU-19C A 5610021179 PWB ASSY 3P EEPROM BD SA-05U/HEH-1 5505603640 PWB ASSY RACK BD RA-160F/ED-3(DIN RAIL) 5505600995-S PWB ASSY 24V DC/DC BD SA-05U/HE-30 X 5505603751 DPS KITS POLE-MOUNT 30" PACKING X 5505604056-S SSM1 [PSC 3] D0100982 PWB ASSY ALARM BD SA-05T/HK-15 X 5505603866 PWB ASSY LVDS EXTENSION CU-19A-10 IN BOX 5505602187-S DPR 1800C-48 ID:A1 1UX1.8U PACKING X ESR-48/30G C-S RELAY 60VDC 48VDC 250A SPST TERMINAL 0720384226 SURGE PROTECTOR 385V 80KA 0923812483 VARISTOR 75VAC 190J 25KA K BSI 0927501845 WIRE+HOUSING 2464 #22 L250 4P 3672309501 WIRE+HOUSING 2464 #22 L1300 4P 3672621200 7.2 Change History Revision S00 User manual Change contents Draft Version Edited by Zarina Liao Approved by Shu Su Issue Date 2017.03.06 57 7.3 Glossary List of abbreviations used in the manual: Glossary 58 Description Glossary Description A Ampere SoC Status of Charge AC Alternating Current SPD Surge Protection Device ATS Automatic Transformer Switch SW Software Batt. Battery TA Ambient Temperature Sensor BoD Battery on Discharge TB Battery Temperature Sensor CB Circuit Breaker TE Equipment Temperature Sensor CSU Control System Unit Urg Urgent CT Current Transformer Ua Abnormal Voltage (Voltage 2) DC Direct Current Us Safety Voltage (Voltage 1) DG Diesel Generator Usys System Voltage HW Hardware Ubatt Battery voltage Iout Output Current (A) VALA Valve-Regulated Lead-Acid Battery KWH Kilo Watt Hour Vin Input Voltage (V) LVBD Low Voltage Battery Disconnect Vout Output Voltage LVLD Low Voltage Load Disconnect W/O Without LVD Low Voltage Disconnect MCB Main Circuit Breaker NPL Non-Priority Load OC Open Collector PCB Printed Circuit Board PDU Power Distribution Unit PL Priority Load Po(W) Output Power (W) PVC Photovoltaic Converter RFA Rectifier Fail Alarm RM Rectifier Module SMR Switch Mode Rectifier User manual Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship within the warranty period. If the product has any failure problem within the warranty period, Seller repair or replace the product at its sole discretion according to the failure situation. The warranty does not apply to normal wear or to damage resulting from improper installation, operation, usage, maintenance or irresistible force (i.e. war, fire, natural disaster, etc.), and this warranty also expressly excludes all incidental and consequential damages. Maintenance service for a free is provided for any damage out of the warranty period. If any maintenance is required, please directly contact the supplier or Seller. WARNING! The individual user should take care to determine prior to use whether the environment and the load characteristic are suitable, adequate or safe for the installation and the usage of this product. The User Manual must be carefully followed. Seller makes no representation or warranty as to the suitability or fitness of this product for any specific application. User manual 59