DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev.1
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
Page 1 of 10
TECHNICAL PORTION OF TENDER
FOR
FIRED HEATER PACKAGE
UNIT
:
GASOLINE HYDROTREATMENT UNIT (160)
PROJECT
:
GTU
CLIENT
:
BPCL, MUMBAI
JOB NO.
:
A918
1
01.09.2017
ISSUED FOR TENDER
KK
PG
MK
0
30.06.2017
ISSUED FOR TENDER
RS
PG
MK
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Approved
by
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 2 of 10
INDEX OF CONTENTS
SL.
No.
I
1.
2.
3.
II
A
DOCUMENT TITLE
DOCUMENT NO.
TECHNICAL CHECKLIST FOR BID SUBMISSION & BQC
Checklist (Technical) for Bidder reference
A918-160-80-45-OD-0001
for ‘ZERO DEVIATION’ bid
Technical Compliance for Fired Heater
A918-160-80-45-OD-0002
Package
(REFER NIT)
Bidder Qualification Criteria (Technical)
for Furnace Package
FIRED EQUIPMENT MECHANICAL
REVISION
No.
0
0
0
JOB SPECIFICATIONS
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
B
B1.
18.
1
19.
Scope of Work
Job Specification for Fired Heater
Package
Specification for procurement of pressure
parts
Specification for procurement of tube
support castings
Specification for Procurement of Steam
Air Pre Heater
Specificationforprocurementofcast& glass
tube air preheater
Specification for procurement of Dampers
and shut off blinds
Specification for external Insulation of duct
for fired Heaters
Specification for Procurement of
Expansion Joints
Basis of Structure Design
Site Specific Seismic Spectra
Specification for Modularization of Fired
Heater Package
3D Modeling requirement forfired heater
package
Vendor Data Requirement
A918-160-80-45-SW-0001
0
A918-160-80-45-SP-0002
0
A918-160-80-45-SP-0003
A918-160-80-45-SP-0004
A918-160-80-45-SP-0005
A918-160-80-45-SP-0006
A918-160-80-45-SP-0007
0
0
0
0
0
A918-160-80-45-SP-0008
0
A918-160-80-45-SP-0009
0
A918-160-80-45-SP-0010
A918-000-16-54-DB-0001
0
0
A918-160-80-45-SP-0011
0
A918-160-16-43-SOW-7601
A
A918-160-80-45-VDR-7601
A
A918-160-80-45-0100
1
A918-160-80-45-1101
B
DRAWINGS:
Splitter Re-boiler Heater
Foundation Loading Plan for Splitter
heater (160-F-0001) & 1st and 2nd Stage
HDS Heaters (160-F-0002A/B)
General arrangement cross section, long.
Sec
Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 3 of 10
1
1
SL.
No.
20.
General arrangement plans-1
A918-160-80-45-1102
REVISION
No.
B
21.
General arrangement plans-2
A918-160-80-45-1103
B
22.
General arrangement stack and plans
A918-160-80-45-1104
B
23.
APH system ducting layout plan
A918-160-80-45-0105
B
24.
B2.
APH system ducting layout elevation
A918-160-80-45-0106
B
25.
Foundation loading plan
A918-160-80-45-1200
A
26.
General arrangement cross section
A918-160-80-45-1201
B
27.
General arrangement long Sec & plan
A918-160-80-45-1202
B
28.
29.
30.
31.
32.
33.
B3.
34.
35.
36.
C.
37.
General arrangement plans-1
A918-160-80-45-1203
B
General arrangement plans-2
General arrangement plans-3
General arrangement stack
APH system ducting layout plan
APH system ducting layout elevation
COMMON
Tube supports castings
General notes for GA drawings
Equipment Layout
EIL STANDARDS
Convection Section Intermediate
Tubesheet Support Bracket with 102x102
Bearing Surface (Light Pattern)
Wall Tube Hanger (Medium Duty) for
168.3 O/D Vertical Radiant Tubes
Wall tube hanger (heavy duty) for 168.3
O/D vertical radiant tubes
Tube support lug for crossovers
& jumpovers of vertical radiant tubes
Tube support lug for vertical radiant tubes
Chain link reinforcement for insulation
concrete lining
Anchor Spacing and Types for Castable
Lining
Anchor for vertical insulating concrete
walls with backup insulation
Insulating concrete anchors for walls and
overhead surfaces (50≤ lining thickness ≤
75mm)
Insulation details at pressure relief doors
for cabin or circular heaters
Detail of Insulation at Tube Supports for
Concrete Walls
Insulation details at floor mounted burners
Insulation details of floor peep holes
Insulation at ends of extended surface
A918-160-80-45-1204
A918-160-80-45-1205
A918-160-80-45-1206
A918-160-80-45-0208
A918-160-80-45-0209
B
B
B
B
B
A918-160-80-45-1207
A918-160-80-45-4110
A918-160-16-43-00001
B
A
1
7-17-0102
5
7-17-0104
1
7-17-0121
5
7-17-0139
5
7-17-0140
5
7-17-0202
5
7-17-0205
5
7-17-0208
5
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
DOCUMENT TITLE
st
1
nd
and 2
DOCUMENT NO.
Stage HDS Heater
Format No. EIL 1641-1924 Rev. 1
5
7-17-0212
7-17-0305
7-17-0306
7-17-0307
7-17-0309
7-17-0313
4
5
5
5
4
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 4 of 10
SL.
No.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
DOCUMENT TITLE
tubes
Insulation Details at Floor Access Door in
Vertical Tube Heaters
Insulation details at access door
Insulation details at observation doors in
convection walls
Insulation details at sight door
Tube sealing detail
Header Box with removable panels for
convection section
Bolts and shear plate for intermediate
tube sheet support bracket (light)
Hinged access door for steel stack
Details of Tube Pulling doors for flat arch
Floor access doors for vertical tubes
heaters
Fabricated pressure relief door for cabin
and circular heater
(510x610) observation door for convection
wall
Details of fabricated 4" dia self-closing
floor peephole
510X 610 Fabricated Door for use in Top
of Breeching
Details of 610 wide x 610 or 850 high
bolted access door for vertical walls
Details of lifting lugs and tie rods for
convection section (packaged units)
Floor sleeves for spigot guides on top
supported vertical tubes.
Temporary shipping handling bracing for
convection section (packaged units)
Arrangement of painters trolley for circular
stack
Mounting plate for nameplate for heaters.
Steel stack field splice details
Shipping spiders for prefabricated stacks
(for stack diameters upto 3050)
Fixing Details of Wall Tube Hanger for 6
inch NB Tube and Under
Fixing details for wall tube hanger 8” N.B.
tube
Shear plate and bolts for cast tube
hangers vertical cylindrical heaters
Detail of stack strakes
Fabricated end tube sheets and support
plates (convection)
Carbon Steel Guide Angles for
Intermediate Tube sheets
Ladder and cage details (side step type)
Format No. EIL 1641-1924 Rev. 1
DOCUMENT NO.
REVISION
No.
7-17-0314
6
7-17-0318
5
5
7-17-0319
7-17-0320
7-17-0322
7-17-0404
5
5
5
7-17-0407
4
7-17-0410
7-17-0411
5
4
5
7-17-0412
7-17-0414
3
7-17-0415
4
7-17-0417
5
7-17-0418
5
4
7-17-0419
7-17-0420
4
7-17-0421
4
7-17-0422
4
7-17-0423
4
7-17-0427
7-17-0428
4
4
7-17-0439
4
7-17-0440
4
7-17-0441
7-17-0443
7-17-0444
7-17-0446
7-17-0451
7-17-0454
4
4
4
4
4
4
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 5 of 10
SL.
No.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
DOCUMENT TITLE
Ladder and cage details (step through
type)
Stair details (for use with chequered plate
or grating platforms)
Details of circular platforms with open type
flooring
Details of rectangular platforms with open
type flooring
Hand rail details
230 x 130 Sight Door Mounting for Curved
Surfaces
Steel stack top ring & painters trolley rail
Tube Pulling Bracket
Fabricated sight door assembly with glass
(120x220 opening)
Auxiliary connection detail for heater
system
Instrument / auxiliary coil connection detail
Misc. steel connection details
Damper control cable
Coil Guide Spigot for Top Supported
Vertical Tubes
Vertical Radiant Tubes
Coil guide spigot (with coupling ) for top
supported vertical tubes
Name Plate
List of abbreviations.
Draughting symbols
Detail of welded column splice (unequal
parallel flange section)
Welded column splice (unequal joist
section)
Splicing detail for rolled sections
Beam to beam and beam to column
connection details.
Welding Symbols
Typical detail of weld length for angle
members
Detail of moment connection for MC [ ]
column to [ ] beam
Typ. detail of moment connection with MB
column to MB beam
Welded shear connection details for
parallel flange beam with parallel flange
beam
Details of moment connection for parallel
flange beams with parallel flange columns
Welded shear connection details for
parallel flange beam with parallel flange
column
Shear connections welded type - beam to
Format No. EIL 1641-1924 Rev. 1
DOCUMENT NO.
7-17-0455
7-17-0456
7-17-0459
7-17-0460
7-17-0461
7-17-0463
7-17-0465
7-17-0472
7-17-0473
7-17-0475
7-17-0476
7-17-0477
7-17-0512
7-17-0606
7-17-0611
7-17-0613
7-17-0701
7-17-0705
7-17-0707
7-68-0206
REVISION
No.
4
4
4
4
4
4
4
4
0
0
0
0
4
5
5
5
4
4
4
0
7-68-0207
4
7-68-0208
5
7-68-0211
5
7-68-0251
5
7-68-0653
3
7-68-0654
3
7-68-0660
2
7-68-0686
0
7-68-0687
0
7-68-0688
0
7-68-0689
3
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 6 of 10
SL.
No.
D.
111.
112.
E.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
123.
124.
125.
126.
127.
128.
129.
130.
131.
132.
133.
134.
135.
DOCUMENT TITLE
beam
BPCL STANDARDS
Detail of galvanized grating
(Type-A, heavy duty)
Technical specificationofPaint coating
EIL SPECIFICATIONS
Standard Specification for execution of
fired Heaters and Air Preheating System
Standard Specification for Steelwork of
Fired Heaters and Air Preheating System.
Standard Specification of Coil work for
fired heaters
Standard specification for studded tubes
for fired heater
Standard specification of finned tubes for
fired heaters.
Standard Specification of Tube Support
Castings for Fired Heaters
Standard Specification for Design and
Supply of Cast Tube Air Preheater
Standard specification for design and
supply of dampers / shut off blinds
Standard specification forDesign and
supply ofGlass air preheater
Standard specification for fabric type
expansion joints
Standard specification for quality checks
for fabrication erection and execution of
fired heaters
Standard specification for heater system
leakage testing through smoke generation
Standard specification for miscellaneous
refractory and auxiliary material used in
fired heaters
Standard specification for workmanship
and quality plan for refractory work in fired
heater
Standard specification for hot insulation of
vessels, piping and equipment
Technical notes for pipes
Technical Notes for valves
Technical notes for flanges, spectacle
blinds and drip rings
Technical notes for butt welded, socket
welded and screwed fittings
Technical notes for gaskets (for pressure
parts)
Technical notes for bolts and nuts (for
pressure parts)
Specification for Documentation
Requirements from Contractors
Format for completeness of final
Format No. EIL 1641-1924 Rev. 1
DOCUMENT NO.
REVISION
No.
FS-536
-
AE-S-5430
1
6-17-0001
5
6-17-0002
5
6-17-0003
4
6-17-0004
5
6-17-0005
5
6-17-0007
5
6-17-0010
1
6-17-0013
0
6-17-0014
0
6-17-0016
0
6-17-0017
0
6-17-0018
0
6-17-0020
1
6-17-0021
1
6-44-0002
5
6-44-0051
6-44-0052
6
6
6-44-0053
6
6-44-0054
6
6-44-0056
4
6-44-0057
4
6-78-0002
1
3-78-0004
1
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 7 of 10
SL.
No.
136.
137.
138.
139.
140.
III
A.
141.
142.
143.
144.
145.
B.
146.
147.
148.
149.
150.
151.
C.
152.
153.
154.
155.
156.
157.
158.
159.
160.
161.
D
162.
163.
164.
165.
166.
167.
168.
169.
170.
DOCUMENT TITLE
documentation
Standard Specification for Refractory
Material Sampling, Inspection and Criteria
for Acceptance.
Standard Specification for Fire Bricks
Standard Specification for C.F. Blankets
Standard Specification for Castable
applications
Standard Specification for Insulating
Castable
PROCESS – THERMAL
1st Stage HDS Heater
Burner datasheet
Skin thermocouples datasheet (common)
Flow instrument datasheet (common)
Air preheater datasheet (common)
SAPH datasheet
DOCUMENT NO.
REVISION
No.
6-79-0001
1
6-79-0003
6-79-0005
1
2
6-79-0007
2
6-79-0008
2
A918-160-02-44-DS-72
A918-160-02-44-DS-70
A918-160-02-44-DS-74
A918-160-02-44-DS-75
A918-160-02-44-DS-80
A
0
0
A
A
A918-160-02-44-DS-82
A918-160-02-44-DS-84
A918-160-02-44-DS-85
A918-160-02-44-DS-87
A918-160-02-44-DS-88
A918-160-2-44-P&ID-1171
A
0
0
0
0
A
A918-160-02-44-DS-91
A918-160-02-44-DS-92
A918-160-02-44-DS-93
A918-160-02-44-DS-96
A918-160-02-44-DS-97
A918-160-02-44-DS-98
A918-160-02-44-DS-99
A918-160-02-44-DS-78
A918-160-02-44-DS-83
A918-160-2-44-P&ID-1172
A
0
0
A
A
0
0
0
0
A
A918-160-02-44-SP-01
A918-160-2-44-SP-02
A918-160-02-44-OD-01
A918-160-02-44-OD-02
A918-160-02-44-OD-03
A918-160-02-44-OD-04
6-17-0008
A
A
A
A
A
A
6-78-0001
0
6-78-0003
0
2nd Stage HDS Heater
Burner datasheet
Damper datasheet (common)
Sob datasheet (common)
FD fan datasheet (common)
ID fan datasheet (common)
Piping & Instrumentation Diagram
Splitter Heater
Burner datasheet
Skin thermocouples datasheet
Flow instrument datasheet
Air preheater datasheet
SAPH datasheet
FD fan datasheet
ID fan datasheet
Damper datasheet
Sob datasheet
Piping & Instrumentation Diagram-Splitter
Burner Specification
Job Specification for burners
Job Specifications for CFD
Recommended Vendor List
List of Sub-Vendor for Ignition System
Checklist for the bidders
Instructions to Bidders
Standard Specification for Forced Draft
Burners for Fired Heaters
Specification for Quality management
system requirements from Contractors
Specification
for
documentation
Format No. EIL 1641-1924 Rev. 1
4
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 8 of 10
SL.
No.
171.
172.
IV
173.
174.
175.
176.
177.
178.
179.
180.
181.
182.
183.
V
DOCUMENT TITLE
requirements from Suppliers
Inspection & Test Plan for Burners of
Fired Heaters
Vendor Data Requirement- Burners
ROTATING EQUIPMENT(S&ME-2)
Scope of Supply / Works
Special Instructions to bidders
Operation and Maintenance Spares
Philosophy
Mandatory Spares for ID/FD fans
Datasheet for Forced Draft Fan of Splitter
Heater
Datasheet for Forced Draft Fan of 1st and
2nd stage Reactor Heater
Datasheet for Induced Draft Fan of Splitter
Heater
Datasheet for Induced Draft Fan of 1st
and 2nd stage Reactor Heater
Vendor data requirement for ID/FD Fans
Experience record proforma –
(ID/FD fans)
ITP
for
pump
reciprocating
(plunger/piston)
ELECTRICAL
DOCUMENT NO.
REVISION
No.
6-81-0114
1
A918-160-2-44-VDR-0001
A
A918-160-80-43-SOW-7601
A918-160-80-43-SI-7601
A
A
AES-3711
A
A918-160-80-43-SL-7601
A
A918-160-80-43-DS-0001
A
A918-160-80-43-DS-0002
A
A918-160-80-43-DS-0003
A
A918-160-80-43-DS-0004
A
A918-160-80-43-VDR-7601
A
A918-160-80-43-ER-7601
A
6-81-0053
3
A918-160-16-50-SOW-7601
0
184.
Scope of work & job specification
(Electrical) for ID-FD fans
185.
Data sheet for Medium Voltage S.C.
Induction Motor
A918-160-16-50-DS-7601
0
186.
Datasheet for Variable Frequency Drive
A918-160-16-50-DS-7602
0
187.
Electric load data
A918-160-16-50-DS-7603
0
188.
Vendor Data Requirement
(For ID & FD Fans Motors)
A918-160-16-50-VR-7601
0
189.
Specification for Flameproof Control
Stations
6-51-0006
190.
Specification for MV variable frequency
drive system
6-51-0038
191.
Speciation for Numerical Relays
6-51-0055
192.
Specification for energy efficient medium
voltage induction motors
6-51-0064
193.
Specification for electrical equipment
installation
6-51-0081
4
194.
Specification for field inspection, testing
and commissioning of electrical
installations
6-51-0087
3
195.
Specification for electrics of package
equipment.
6-51-0093
4
Format No. EIL 1641-1924 Rev. 1
5
2
2
1
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 9 of 10
SL.
No.
DOCUMENT TITLE
DOCUMENT NO.
REVISION
No.
196.
Inspection & test plan for flameproof
control stations
6-81-1006
3
197.
Inspection & test plan for MV variable
frequency drive system
6-81-1038
2
198.
Inspection & test plan for MV motors
6-81-1032
5
199.
6-81-1055
2
200.
Inspection & test plan for Numerical Relay
INSTRUMENTATION
Job specifications-FD fan
A918-160-16-51-SP-1009
A
201.
FIDU -drawing
A918-160-16-51-1001
A
202.
Skin thermocouple heater
A918-160-16-51-DS-4001
A
203.
Venturi tubes Data sheet
A918-160-YF-DS-0001
A
204.
Thermocouple assembly head drawingsheet2
A918-160-16-51-4002/2
A
205.
Job specifications-APH
A918-160-16-51-SP-1010
A
206.
Thermocouple assembly head drawingsheet1
A918-160-16-51-4002/1
A
207.
Job specifications- burner
A918-160-16-51-SP-1011
A
208.
Skin thermocouples
A918-160-16-51-DS-4002
209.
Job specifications-heater
A918-160-16-51-SP-1012
A
A
210.
Heater tube skin thermocouple drawing
A918-160-16-51-3001
A
211.
Vendor data requirements-heater
A918-160-16-51-VDR-7601
A
6-52-0072
3
212.
Standard specification for local control
panel and
accessories(electronic/pneumatic)
213.
Standard specification for heater tube skin
thermocouples.
6-52-0043
4
214.
Instrument connections on (fired heaters)
7-52-0010
4
215.
ITP for heater tube skin thermocouples
6-81-2043
4
216.
Standard specification for signal cables.
6-52-0046
7
217.
ITP for signal cables
6-81-2046
3
218.
ITP for local control panel & accessories
CONSTRUCTION
Construction Supervision And
Management
Inspection & test plan (ITP) heater
package
Standard specification for PMI at
construction sites
Standard specification for color coding of
piping material
Standard specification for piping and
heater (fired) coil material traceability at
6-81-2072
3
A918-00-160-19-41-0001
0
6-82-5000
0
6-82-0002
3
6-82-0003
2
6-82-0004
1
VI
VII
219.
220.
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Format No. EIL 1641-1924 Rev. 1
Copyright EIL – All rights reserved
TECHNICAL PORTION OF TENDER
FOR FIRED HEATER PACKAGE
DOCUMENT No.
A918-160-80-45-MC-T-7601
Rev. 1
Page 10 of 10
SL.
No.
224.
225.
226.
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VIII
230.
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IX
239.
DOCUMENT TITLE
construction sites
Inspection & Test Plan (ITP) for incoming
material checking for contractor’s supplied
materials
Standard specification for erection of
equipment & machinery
Standard specification for application of
torque and hydraulic bolt tension for
flange joints
Standard specification for HSE
management at construction site
Calibration requirements of monitoring
and measuring devices at construction
sites
Qualification and experience requirements
of key personnel and penalty for their nonmobilization
INSPECTION
Inspection methodology for package items
Standard specification for positive material
identification (PMI) at vendor's work
Inspection & test plan for seamless pipes
Inspection & test plan for valves
Inspection & test plan for forged,
seamless and welded fittings
Inspection & test plan for flanges,
spectacle blinds & drip rings
Inspection & test plan for bolting material
Inspection & test plan for gaskets
ITP for ID/FD Fans
MISCELLANEOUS
Vendor List
Format No. EIL 1641-1924 Rev. 1
DOCUMENT NO.
REVISION
No.
6-82-1010
1
6-76-0001
3
6-76-0002
2
6-82-0001
(Refer commercial part)
7
7-82-0002
(Refer commercial part)
0
7-82-0003
(Refer commercial part)
0
A918-9-1842-1001
0
6-81-0001
3
6-81-0003
6-81-0004
5
5
6-81-0005
6
6-81-0006
4
6-81-0007
6-81-0008
6-81-0054
4
3
3
A918-160-85-41-VL-07
0
Copyright EIL – All rights reserved