2020‐04‐06 Welcome to your CQI and IRCA Certified ISO 9001:2015 Lead Auditor (Quality Management System) Training Course ATP No. 01199944 has been independently assessed and approved by the CQI and IRCA. This means they have the processes and systems in place to deliver certified courses to the highest standard. About the CQI and IRCA The CQI is the only chartered professional body dedicated entirely to quality. IRCA is its specialist division dedicated to management system auditors. Find out more about the CQI and IRCA at www.quality.org We hope you enjoy your course. By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 WELCOME TO RESOURCE INSPECTIONS CANADA INCORPORATED ATP No. 01199941 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 1 2020‐04‐06 Quality Management System ISO 9001:2015 Lead Auditor Training Course CQI & IRCA Certified Training Course No # 18019 Resource Inspections Canada Inc. 2 2020‐04‐06 Welcome & Introduction Facility briefing, introduction, expectations, performance evaluation Facility Briefing 3 2020‐04‐06 Expectations Course Tutor Hamza Khalid BS and MBA IRCA Certified Lead Auditor QMS EMS OH&S FSMS 17025 BCMS ISMS CISA Certified Auditor Saudi Aramco Approved Auditor Management System Auditor 4 2020‐04‐06 Learners • Introduction. • Attendance (use block letters). • Make your name cards. • Check out your: o Student manual. o Copy of ISO 9001 Standard. o Copy of ISO 19011: 2018 Standard. o Workshop material. Course Objectives Knowledge: Knowledge about Quality Management System (QMS) auditing and third-party certifications. Knowledge about Risk Management System. Knowledge about QMS purposes and benefits. Auditing Skills: Application of the auditing principles. Audit process. Audit documentation. 5 2020‐04‐06 Continuous Assessment Process During the course, the tutor will continually evaluate the learners’ performance based on class assessment. learners shall demonstrate satisfactory performance in achieving the learning objectives and assignments. By: Hamza Khalid; hamza@ricionline.com Attendance is mandatory through out the course A non responsive learner may be provided with additional coaching outside the formal training hours to catch up with the rest. Any extended breaks or absence during the course might affect the result of the assessment, grades and issuance of the certificate. 9001:15-LA-SL Rev.01 Date: Jan 2019 Continuous Assessment Process Grading System: The performance of each learner will be assessed against the appropriate learning objectives and then a grade is awarded as follows: Excellent Good Satisfactory Fail By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 6 2020‐04‐06 Written Examination 2 hours duration for natives (English). 2-1/2 hours duration for non-natives. Passing continuous assessment is a pre-requisite to take the examination paper. Where the exam passing grade is 70; 50 for every section in the exam (1,2,3,4). Certificate of Achievement This certificate will be awarded to learners who attended and successfully pass both continuous assessment and the written examination. The certificate is valid for a period of five years from the initial date of course. By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 7 2020‐04‐06 Certificate of Attendance This certificate will be issued to all the participants who attended the complete course with a minimum satisfactory grade in the continuous assessment but were unable to pass the written examination. By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Evaluation of the Organization & its Context Session 1 Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 8 2020‐04‐06 Evaluation of the Organization Session 1 Type of the Organization. Purpose of the Organization. Size of the Business. Business Resources. Business Model. Business Boundaries. Business Opportunities. Business Operations. Business Issues. Interested Parties Requirements. 9001:15-LA-SL Rev.01 Date: Jan 2019 Type of the Organization Session 1 Profitable. Charity. Public. Private. Corporate. Business sector. 9001:15-LA-SL Rev.01 Date: Jan 2019 9 2020‐04‐06 Purpose of the Organization Products and services. Mission. Vision. Policies. Objectives. Values. Culture. Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 Size of the Business Session 1 Number of employees. Management sites. Functional sites. Complexity of the processes (technology, employee). 9001:15-LA-SL Rev.01 Date: Jan 2019 10 2020‐04‐06 Business Resources Human resources. Infrastructure, including buildings, utilities, process equipment, monitoring and measurement equipment, work environment & raw materials. Documented information. Knowledge of the organization. Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 Business Model Session 1 Brokerage. Freemium. Leasing. Pay as you go. Product and service. Subscription. 9001:15-LA-SL Rev.01 Date: Jan 2019 11 2020‐04‐06 Business Boundaries Location. Facilities (e.g. production sites) including remote facilities which are part of the Quality Management System. Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 Business Opportunities Session 1 Launching new products and services. Opening new market. Addressing new customers. Building partnership. Adoption of new technology. Fostering new practices or standards. Other possibilities to address customer needs. 9001:15-LA-SL Rev.01 Date: Jan 2019 12 2020‐04‐06 Business Operations Marketing Sales Preservation Design Purchase Documentation/Invoicing After sale service Recycling Production Transportation Inspections Delivery Product Release Payment Disposition 9001:15-LA-SL Rev.01 Date: Jan 2019 Session 1 Business Issues Risks & Opportunities Session 1 Internal Issues. External Issues. 9001:15-LA-SL Rev.01 Date: Jan 2019 13 2020‐04‐06 Internal Issues (Context) Vision Leadership style Mission Policies Staff Values Objectives Knowledge of the organization Strategy Structure Performance of the organization Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 External Issues (Context) Political Session 1 Economic Social Technology Environment Legal Demography 9001:15-LA-SL Rev.01 Date: Jan 2019 14 2020‐04‐06 Interested Parties Requirements Interested parties and their needs and expectations. Session 1 9001:15-LA-SL Rev.01 Date: Jan 2019 Interested Parties Requirements Interested parties Owners Bankers Leaders Organization Customers Society Competitors Suppliers Community Interested parties’ needs Session 1 Interested parties’ expectations 9001:15-LA-SL Rev.01 Date: Jan 2019 15 2020‐04‐06 Scope of QMS (4.3) To determine the scope of QMS: External and internal issues that need to be considered. Requirements of the relevant interested parties that need to be considered. The product and services of the organization. The scope should be available and maintained as documented information. Session By: Hamza 1 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Quality Management System Processes (4.4) Management Processes Procurement Processes Session By: Hamza 1 Khalid; hamza@ricionline.com Planning Processes Support Processes Production Processes Quality Processes Business Processes Engineering Processes 9001:15-LA-SL Rev.01 Date: Jan 2019 16 2020‐04‐06 Context of Organization (Clause 4) Context of the Organization Clause 4.1 Maintain documented information to support the process of its operations Quality Management System and its Processes Clause 4.4 Retain documented information to have confidence that processes have been carried out as per the planned arrangements Maintain documented scope of QMS Session By: Hamza 1 Khalid; hamza@ricionline.com Context of the Organization Clause 4 Internal & external issues Requirements of Interested Parties Clause 4.2 Requirements and expectations of the interested parties Determining the Scope of Quality Management System Clause 4.3 9001:15-LA-SL Rev.01 Date: Jan 2019 Context of the Organization Workshop 1 GOTO BREAKOUT Activity 17 2020‐04‐06 Risk Management Session 2 Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 Risk & Opportunities Risk is “the effect of uncertainties on the objectives” Opportunity is “situation or condition favourable for attainment of a goal” Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 18 2020‐04‐06 Risk Management Process • Context Establishment. • Risk Assessment: • • Risk Identification. • Risk Analysis. • Risk Evaluation. Risk Treatment. Based on ISO 31000. Session By: Hamza 2 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Risk Assessment Risk assessment is the overall process of risk identification, risk analysis and risk evaluation. Risk Analysis Risk Identification Risk Assessment includes: 1. Risk Identification. 2. Risk Analysis. 3. Risk Evaluation. By: Hamza Khalid; hamza@ricionline.com Risk Evaluation 9001:15-LA-SL Rev.01 Date: Jan 2019 19 2020‐04‐06 Risk Identification Risk identification is the process of finding, recognizing and describing risk. Note: Risk identification involves the identification of risk source, event and their potential consequences. Note: Risk identification can involve historical data, theoretical analysis, informed and expert opinions and stakeholders needs. Session By: Hamza 2 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Risk Analysis The process to comprehend the nature of risk and to determine level of risk. Example Risk = Likelihood x consequences 5 x 5 = 25 Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 20 2020‐04‐06 Risk Evaluation The process of comparing the results of risk analysis with risk criteria to determine whether the risk is acceptable or tolerable. Risk Criteria: Terms of reference against which the significance of risk is evaluated. Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 Risk Treatment Process of selecting and applying controls to treat risk. Risk Avoidance • The activity or condition that gives rise to the particular risk should be avoided. Example: eliminating the risk source or changing the process. • Risk Reduction • Reduce the risk by changing the likelihood or consequences of the risks. • Risk Acceptance • Accepting the Risk. Retaining the risk by informed decision. • Risk Transfer • The risk is transferred to another party that can most effectively manage this particular risk depending on risk evaluation. • Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 21 2020‐04‐06 Risk Based Thinking Risk Based Thinking Risk-based problem solving (R&O identification). Risk-based decision-making (Actions to address R&O). QMS Processes, Policies Information Assets Value Creation Data Business Processes, Assets Wisdom Information Knowledge Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 Clause 6 Planning Maintain documented information about objectives Planning of Changes Clause 6.3 Session By: Hamza 2 Khalid; hamza@ricionline.com Quality Objectives and planning to achieve them Clause 6.2 Planning 6 Action Plan Actions to Address Risk and opportunities Clause 6.1 Risk and Opportunities Identification 9001:15-LA-SL Rev.01 Date: Jan 2019 22 2020‐04‐06 Identification of Risk & Opportunities Clauses Workshop 2 Session 2 9001:15-LA-SL Rev.01 Date: Jan 2019 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 23 2020‐04‐06 Quality Management Systems (ISO 9001) Session 3 Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 QMS - Family of Standards Session 3 Vocabulary Standard ISO 9000 Quality Management System - Fundamentals and vocabulary Requirement Standard ISO 9001 Quality Management System - Requirements Guidelines Standard ISO9004 Quality management system - Managing Sustained Success 9001:15-LA-SL Rev.01 Date: Jan 2019 24 2020‐04‐06 QMS Benefits • A structured framework. • Assistance to management. • Global acceptance. • Common language. • Stakeholders confidence. • Satisfy customer needs. • Effective economic management. • Improved profile and credibility. • Ensure compliance with the law. • Improved profits. • Ensure continuous operation. • Competitive advantage over competitors. Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 Value Input Process Output RBT P Process Approach enables an organization to plan its processes and their interactions. PDCA cycle enables an organization to ensure that its processes are adequately resourced and managed, and that opportunities for improvement are determined and acted on. Risk-based thinking enables an organization to determine the factors that could cause its processes and its Quality Management System to: Deviate from the planned results Put in place preventive controls Minimize negative effects. Session By: Hamza 3 Khalid; hamza@ricionline.com Make maximum use of opportunities as they arise. 9001:15-LA-SL Rev.01 Date: Jan 2019 25 2020‐04‐06 QMS Framework QMS Framework Principles Structure Processes approach QMS Cycle Session By: Hamza 3 Khalid; hamza@ricionline.com Principles 1. Customer focus. 2. Leadership. 3. Engagement of people. 4. Process approach. 5. Improvement. 6. Evidencebased decisionmaking. 7. Relationship management. Session 3 Risk Management 9001:15-LA-SL Rev.01 Date: Jan 2019 Structure QMS PDCA Cycle Risk-based Approach & Process approach Annex SL Plan Risk-based Thinking 1. Scope 2. Normative reference 3. Terms & definitions 4. Context of the organization 5. Leadership 6. Planning 7. Support 8. Operations 9. Performance 10. Improvement Do 1. Risk Identification 2. Risk Analysis 3. Risk Evaluation Check Act • Risk treatment 9001:15-LA-SL Rev.01 Date: Jan 2019 26 2020‐04‐06 Common Terminology High Level structure Identical Text Written for ISO Technical committees Clauses (10) Appendices (3) Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 A N N E X S L Session 3 Scope & Purpose Clause 1 Leadership Clause 5 Performance measurement Clause 9 Normative Reference Clause 2 Planning Clause 6 Improvement Clause 10 Terms & Conditions Clause 3 Context of the organization Clause 4 Support Clause 7 Operations Clause 8 I S O 9 0 0 1 9001:15-LA-SL Rev.01 Date: Jan 2019 27 2020‐04‐06 Quality Management System Principles Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 1. Customer Focus Leaders are supposed to ensure that the entire organization shall understand the importance of meeting customer requirements Session By: Hamza 3 Khalid; hamza@ricionline.com This message shall be communicated using possible means of communications 9001:15-LA-SL Rev.01 Date: Jan 2019 28 2020‐04‐06 1. Customer Focus (Clauses) Communicating the Quality Policy Clause 5.2.2 Communicating the Quality Objectives Clause 6.2 Customer Focus Clause 5.1.2 Customer Communications Clause 8.2.1 Policy Clause 5.2 Quality Objectives & Planning to achieve them Clause 6.2 Customer Satisfaction 9.1.3 Session By: Hamza 3 Khalid; hamza@ricionline.com Determining Customer Requirements for Products and Services Clause 8.2.1 9001:15-LA-SL Rev.01 Date: Jan 2019 2. Leadership What I need and how can I get it done Ensuring Commitments: Promoting, communicating, engaging motivating and supporting people of the organization. Communicating Intentions: Mission, vision, values, policies, objectives. Communicating Directions: Intended results, conformity of products and services, customer satisfaction. Leading the OrganizationCommanding and Controlling: Prevent undesired results by addressing risks and opportunities. Session By: Hamza 3 Khalid; hamza@ricionline.com Transforming the Organization: by continual improvement. Crisis Management Accepting Blames: Accountability in case of leadership lapses. 9001:15-LA-SL Rev.01 Date: Jan 2019 29 2020‐04‐06 2. Leadership (Clauses) Leadership Commitment Clause 5.1.1 Customer Focus Clause 5.1.2 Leadership Clause 5 Establishing Quality Policy Clause 5.2.1 Communicating Quality Policy Clause 5.2.2 Organizational Roles and Responsibilities Clause 5.3 Management Reviews Clause 9.3 Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 3. Engagement of People (Resources) Innovation Motivation Caring Sharing Education, qualification, experience, training, skills Training Accountability Core competence Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 30 2020‐04‐06 3. Engagement of people (Clauses) Support Clause 7 Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 4. Process Approach Value Input Process Session 3 Output P Organizations need to identify and manage many activities, processes and systems, in order to function effectively and efficiently. Any Process using resources needs to be managed to enable the transformation of inputs into outputs using set of interrelated activities, this is known as the Process Approach. The output from one process can directly form the input to another process and generally this transformation is carried out under planned and controlled conditions. The application of a system of processes within an organization, together with the identification and interactions of these processes, and their management can be referred to as the Process Approach. 9001:15-LA-SL Rev.01 Date: Jan 2019 31 2020‐04‐06 4. Process Approach (Cont’d) QMS and its Processes Clause 4.4 The application of the process approach in a Quality Management System enables: a) Understanding consistency in meeting customer requirements. b) The consideration of a process in terms of added value. c) The achievement of effective process performance. d) The improvement of processes based on the evaluation of data and information. Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 4. Process Approach KPI KPI Marketing Sales Business Process Approach Design Conforming Output Preservation Transportation Customer Purchase Operations Output Inspections KPI Session 3 Nonconforming Output 9001:15-LA-SL Rev.01 Date: Jan 2019 32 2020‐04‐06 Dr. Shewart’ Cycle (PDCA) Intended results achieved Nonconformity Process owner Intended results Proposed corrections Applications of proposed corrections Check/inspect Undesired results achieved Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 5. Evidence based decision making A proper analysis is mandatory to make smart decisions Management reviews Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 33 2020‐04‐06 5. Evidence-based Decision-making (Clauses) Analysis and Evaluation Clause 9.1.3 Management Review Clause 9.3 Internal Audits Clause 9.2.2 Corrective Actions Clause 10.1 Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 6. Relationship Management Relations with Manufacturers Suppliers Dealers Vendors Contractors Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 34 2020‐04‐06 6. Relationship Management (Clauses) Requirements for Products & Services Clause 8.2 Control of Externally Provided, Processes, Products and Services Clause 8.4 Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 7. Improvement Corrective Actions Innovation Breakthrough Changes Reorganization Continual Improvement Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 35 2020‐04‐06 7. Improvement 10. Improvement 10.1 General 10.2 Non-conformity and Corrective Action Session By: Hamza 3 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Improvement - Corrective Actions • Session 3 Corrective actions are improvements to the organization's processes made to eliminate the causes of non-conformities or other undesirable situations. It is a common concept in ISO Management System Standards. It focuses on the systematic investigation of the root causes of identified problems or identified risks in an attempt to prevent their recurrence. 9001:15-LA-SL Rev.01 Date: Jan 2019 36 2020‐04‐06 Improvement - Innovation New requirements + = Better Solutions Session 3 Innovation 9001:15-LA-SL Rev.01 Date: Jan 2019 Improvement - Reorganization • Reorganization, in a business context, is an overhaul of a company's internal structure. Purposes of reorganization include improving efficiency, cutting costs, repositioning the business, and dealing with corporate changes such as mergers and acquisitions. The restructuring may involve changes to departments, business units and employee roles, and often includes significant layoffs. Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 37 2020‐04‐06 Improvement – Breakthrough Change Breakthrough Change Individual Skills Team Performance Organization Culture Leads to Dynamic Change Session 3 9001:15-LA-SL Rev.01 Date: Jan 2019 Continual Improvement • • • Session 3 A Continual Improvement Process, is an ongoing effort to improve products, services, or processes. These efforts can seek "incremental" improvement over time or "breakthrough" improvement all at once. Delivery (customer valued) processes are constantly evaluated and improved in terms of their efficiency, effectiveness and flexibility. 9001:15-LA-SL Rev.01 Date: Jan 2019 38 2020‐04‐06 Leadership and Planning Session 4 Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Leadership Clause 5 Leadership & Commitment Clause 5.1 Organization Chart & Responsibility Matrix Organizational Roles, Responsibilities & Accountabilities Clause 5.3 General Clause 5.1.1 Leadership Clause 5 Retain Documented Information for the Policy Communication Communicating the Quality Policy Clause 5.2.2 Establishing the Quality Policy Clause 5.2.1 Session 4 Customer Focus Clause 5.1.2 Quality Policy Clause 5.2 Maintain Documented Quality Policy 9001:15-LA-SL Rev.01 Date: Jan 2019 39 2020‐04‐06 Leadership • Top management shall demonstrate leadership and commitment with respect to the Quality Management System. • Accountability of the effectiveness of the QMS. • Quality Policy. • Quality Objectives. • Integration of QMS with Business management system. • Process approach. • Provision of adequate resources. • Communicating the opportunities of following QMS requirements and risks for not following them. • Ensuring QMS achieves its intended results. • Engaging and directing, supporting people towards achieving the effectiveness of QMS. • Promoting improvement. • Supporting other functions. Session By: Hamza 4 Khalid; hamza@ricionline.com Customer Focus • Determining, understanding and complying with customers, and regulatory requirements consistently. • Identification and addressing risk and opportunities that can affect conformity of the products and services. • Ability to enhance customer satisfaction is supposed to be determined and addressed. • Focus on enhancing customer satisfaction should be maintained. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Senior Management (e.g. COO, CEO, CSO and CFO) Line Managers Chief Information Security Officer Information Security Committee (member of) Information Security Planning Team (member of) Stakeholder System administrator IT Manager Physical Security Risk Management Legal Advisor Human Resources 9001:15-LA-SL Rev.01 Date: Jan 2019 40 2020‐04‐06 Quality Policy QMS Policy states the organization’s overall intentions, directions and commitments, appropriate to the business. Quality Policy is supposed to be maintained as ‘Documented Information’ • Ensure review of QMS policy. • Ensure the implementation and communication of the QMS policy, • Evaluate the perception of organization with regards to QMS policy. • QMS Policy should be available to all the relevant stakeholders. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 QMS Roles & Responsibilities Who ensures the effectiveness of QMS? Who ensures that QMS achieves its intended outcomes? Who is reporting performance and how? Who controls the changes to QMS? Session 4 Senior Management (e.g. COO, CEO, CSO and CFO) Line Managers Chief Information Security Officer Information Security Committee (member of) Information Security Planning Team (member of) Stakeholder System administrator IT Manager Physical Security Risk Management Legal Advisor Human Resources Senior Management (e.g. COO, CEO and CFO) Line Managers Senior Management (e.g. COO, Corporate Quality CEO, CSO and CFO)Manger QA Manager Line Managers Stakeholder Chief Information Security QA/QC Manager Officer Assistant Manager Information Security Committee Department (member of) Heads Risk Manager Information Security Planning Legal(member Advisor of) Team Human Resources Stakeholder Specialist/Expert System administrator ITExternal ManagerConsultant Employee/Staff/User Physical Security Inspector Risk Management Auditor Legal Advisor TrainerResources Human 9001:15-LA-SL Rev.01 Date: Jan 2019 41 2020‐04‐06 Planning (Clause 6.0) Risk and Opportunities. Planning to achieve Objectives. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Planning (Clause 6.0) Actions to address Risks & Opportunities Clause 6.1 Change management procedure Session 4 Risk management register Planning Clause 6 Planning of change Clause 6.3 Maintain a strategic plan Quality objectives & planning to achieve them Clause 6.2 Maintain documented information of the objectives 9001:15-LA-SL Rev.01 Date: Jan 2019 42 2020‐04‐06 Risk and Opportunities Risk and opportunities associated with internal and external issues. Risk and opportunities associated with the requirements of interested parties. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Planning to Address Risk and Opportunities Session 4 Organization shall develop an action plan addressing all the identified risk and opportunities. When planning for the Quality Management System, the organization shall consider the internal and external issues, interested parties needs and expectations, and determine the risks and opportunities that need to be addressed. Action taken to address risk and opportunities shall be proportionate to the potential impact on the conformity of product and service. 9001:15-LA-SL Rev.01 Date: Jan 2019 43 2020‐04‐06 Quality Objectives Quality objectives can be derived from: 1. Context of the organization, issues and requirements. 2. Leadership and commitment. 3. Customer focus. 4. Resources. 5. Infrastructure. 6. Work environment. 7. Documentation. 8. Operations. 9. Customer satisfaction. 10. Nonconformity. 11. Corrective actions. 12. Improvements. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Planning to Achieve Objectives Organization shall develop action plans to achieve effectively all the objectives established by the organization. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 44 2020‐04‐06 Planning for Change 1. When the organization determines the need for making changes to the Quality Management System, the changes shall be carried out in a planned manner. 2. Clause 4.4.1 g) Evaluate the Quality Management System processes and implement any changes needed to ensure that these processes achieve their intended results. Session 4 9001:15-LA-SL Rev.01 Date: Jan 2019 Planning for Change Session 4 1. Changes in the context of the organization. 2. Changes in the leadership process. 3. Changes in the support processes/Changes in the documented information. 4. Changes in the operation processes. 5. Changes in the requirements of product and service provision. 6. Changes for production or service provision to ensure conformity. 7. Changes in the design and development. 8. Changes in the performance requirements. 9001:15-LA-SL Rev.01 Date: Jan 2019 45 2020‐04‐06 Audit Checklist- Leadership and Commitment Workshop 3 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 End of Day 1 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 46 2020‐04‐06 Day 2: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Support Session 5 Session 5 9001:15-LA-SL Rev.01 Date: Jan 2019 47 2020‐04‐06 Support (Clause 7) Retain documented information Calibration certs People, Infra, Work Environment, TMME, Measurement of traceability, Organizational knowledge Maintain procedures Resources Clause 7.1 In case calibration standard is not available retain the basis for the calibration Documented information Clause 7.5 Retain documented information, qualification, education, experience, training and skills Competence Clause 7.2 Support Clause 7 Retain records as per ISO 9001 and that of organization necessary for the operations 1. 1. Internal & external communication relevant to Quality Management System Communication Clause 7.4 Session 5 Awareness Clause 7.3 2. 3. Awareness of quality policy & objectives. Employees contribution. Implication of nonconforming QMS. 9001:15-LA-SL Rev.01 Date: Jan 2019 Resources (7.1) 5M+1E People Infrastructure Session 5 Buildings, utilities, production machines. Environment for the operation of processes (work environment). Monitoring and measurement resource (TMME). Organizational knowledge. Competence. Awareness. Communication. 9001:15-LA-SL Rev.01 Date: Jan 2019 48 2020‐04‐06 7.1.4 Environment for the Operation of Processes The organization shall determine the environment suitable to achieve product and services conformity. Take into consideration: • The social work environment. • The psychological environment. • The physical environment. Session By: Hamza 5 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 7.1.5 Monitoring & Measurement Resources The organization shall determine and provide resources needed to ensure valid and reliable results by using: • Suitable monitoring and measurement equipment. • Ensure measurement traceability of equipment. • Calibration of equipment. Session By: Hamza 5 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 49 2020‐04‐06 7.1.6 Organizational Knowledge Knowledge gained from experience. Knowledge gained from lesson learned. Knowledge gained by capturing and sharing undocumented knowledge and experience. Knowledge gained after analyzing and evaluating results of improvements in processes, product and services. Knowledge gained from customers and suppliers. Knowledge gained from conferences, academia, standards and codes. Cumulative knowledge of all above. Session By: Hamza 5 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Internal Sources 7.1.6 Organizational Knowledge Session By: Hamza 5 Khalid; hamza@ricionline.com Intellectual property. Knowledge gained from experience. Lessons learned from failures and successful projects. Capturing and sharing undocumented knowledge and experience. The results of improvements in processes, products and services. External Sources Standards. Academia. Conferences. Gathering knowledge from customers or suppliers. 9001:15-LA-SL Rev.01 Date: Jan 2019 50 2020‐04‐06 Risk and Opportunities Associated with the Knowledge of the Organization Staff turnover. Failure to capture undocumented knowledge. Failure to share available knowledge. Learning from experience. Mentoring. Benchmarking. Session By: Hamza 5 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Core Competence Training Skills Experience Data, Information, Knowledge Core Competence Undocumented Knowledge Session By: Hamza 5 Khalid; hamza@ricionline.com Education Qualification 9001:15-LA-SL Rev.01 Date: Jan 2019 51 2020‐04‐06 Determine the necessary competence required for people doing work under the organization’s control for QMS Competence (7.2) Ensure they are: Knowledgeable. Trained. Skilled. Experienced. Educated. If not; Train them. Perform mentoring. Reassign current employee. Hire competent people. Contract competent people. Maintain ‘documented information’ as evidence of competence. Session 5 9001:15-LA-SL Rev.01 Date: Jan 2019 Ensure to create and raise awareness on: Awareness (7.3) Session 5 Quality policy. Quality objectives. Contribution to the effectiveness of the Quality Management System. Benefits of an improved Quality management system. The implications of not conforming with Quality Management System. 9001:15-LA-SL Rev.01 Date: Jan 2019 52 2020‐04‐06 Internal Communications: Communications Internal & external (7.4) Session 5 Quality policy and objectives. Effective QMS. Roles, responsibilities, authorities, accountabilities. Audit report to top management. Reporting performance of the QMS. External Communications: Stakeholders. Regulators. Customers. Suppliers. Bankers. Creditors. 9001:15-LA-SL Rev.01 Date: Jan 2019 7.5 Documented Information a) Creating and updating. b) Control of documented information. Session 5 9001:15-LA-SL Rev.01 Date: Jan 2019 53 2020‐04‐06 Documented Information Workshop 4 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Operations (Clause 8) Session 6 Session By: Hamza 6 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 54 2020‐04‐06 Operations (Clause 8.0) Operational Planning and Controls Clause 8.1 Control of Nonconforming Output Clause 8.7 Procedure for the Control of Nonconforming Output Procedure for Product and Service Release with Acceptance Criteria Operational Plan Product Requirements Clause 8.2 Marketing & Sales Plan Operations Clause 8 Release of Product Clause 8.6 Production Plan Product Design Requirements Clause 8.3 Production & Service Provision Clause 8.5 Control of Externally Provided Processes & Products Clause 8.4 D&D Process Procurement Plan Session By: Hamza 6 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Operational Planning & Control (Clause 8.1) Retain documented information to demonstrate the conformity of products and services to their requirements Requirements for the Product and Service Clause 8.1 (a) Production Processes and their Criteria Clause 8.1 (b) 1 Documentation Requirements Clause 8.1 (e) Maintain documented information to have the confidence that the processes have been carried out as per the plan Operational Planning & Controls Clause 8.1 Product Acceptance Criteria Clause 8.1 (b) 2 Controls to be Applied Clause 8.1 (d) Production Resources Clause 8.1 (c) Session By: Hamza 6 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 55 2020‐04‐06 Product Requirements (Clause 8.2) Customer communications Clause 8.2.1 Retain documented information Retain documented information Control of changes to the requirements of product, survive Clause 8.2.4 Determining the requirements of product and services Clause 8.2.2 Product requirements Clause 8.2 9001:15-LA-SL Rev.01 Date: Jan 2019 Design and Development (Clause 8.3) D&D Process Flow Diagram Design and Development Process Clause 8.3.1 Product Characteristics, Drawings, Retain Documented Information Session By: Hamza 6 Khalid; hamza@ricionline.com Risk assessment for claims Review of the requirements of product, service Clause 8.2.3.1 Documentation requirements Clause 8.2.3.2 Session By: Hamza 6 Khalid; hamza@ricionline.com Identification, Review and Authorization of Change Retain Documented Information Product characteristics, DD Changes DD Planning Clause 8.3.2 Clause 8.3.6 Roles & Responsibilities Design & Development of the Products and Services Clause 8.3 DD Outputs Clause 8.3.5 Stages DD Inputs Clause 8.3.3 DD Controls Clause 8.3.4 Organization Chart Requirements, Specifications, Retain Documented Information Review, Verification, Validation Retain Documented Information 9001:15-LA-SL Rev.01 Date: Jan 2019 56 2020‐04‐06 Control over Externally Provided Products (Clause 8.4) Externally provided • Process • Product • Service Establish Criteria for • • • • Supplier evaluation Re-evaluation Selection Monitoring the performance of suppliers General Clause 8.4.1 Control over externally provided process, product, service Clause 8.4 Information for external providers Clause 8.4.3 Type and extent of controls Clause 8.4.2 Session By: Hamza 6 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Retain documented information segregated and correct. a) Describe nonconformity b) Describe the action taken c) Describe any concession obtained d) Identification of the authority deciding the action in respect of the nonconformity. Retain documented information: a) Evidence of conformity with acceptance criteria. b) Traceability to the person authorizing release. Retain documented information describing the results of review of changes, the person authorizing the change and necessary actions arising from the review. Identification & Traceability Clause 8.5.2 Control of Nonconforming Output Clause 8.7 Release of Product Clause 8.6 Production & Service Provision Clause 8.5 Control of Changes Clause 8.5.6 Actions under warranty provision, contractual obligations such as maintenance services, and supplementary services such as recycling or final disposition. By: Hamza Khalid; hamza@ricionline.com Production Plan Planned Arrangements. Control of Production & Service Provision Clause 8.5.1 Customer Property Clause 8.5.3 Preservation Clause 8.5.4 Post-delivery Activities Clause 8.5.5 Retain documented information necessary to enable traceability Batch No, Lot No, Unique ID. Identify, verify, protect and safeguard Retain documented information. Identification, handling, contamination control, packing, storage, transportation and protection. 9001:15-LA-SL Rev.01 Date: Jan 2019 57 2020‐04‐06 Control of Nonconforming Output, Products and Services Session By: Hamza 6 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Where does Nonconformities (NC) Originate? The cause of NC might be misunderstanding of customers requirements, needs and expectations. Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 58 2020‐04‐06 Where does Nonconformities Originate? The causes of nonconformities might be inappropriate design solutions. Sales and Marketing Design Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Where does Nonconformities Originate? Nonconformities can occur because of errors in the procurement of purchased products and services or due to inadequate quality of incoming product and services. Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 59 2020‐04‐06 Where does Nonconformities Originate? Nonconformities may occur due to various reasons: • Inadequate procedures. • Inadequate tools. • Workmanship. • Inadequate methods. • Untrained workforce. • Other. Sales and Marketing Design Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Where does Nonconformities Originate? Inspection can also make an error. Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 60 2020‐04‐06 Where does Nonconformities Originate? After the customer has accepted the product, we can no longer control nonconformities. Sales and Marketing Design Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Where are Nonconformities Detected? Failures made in sales and marketing that become evident as nonconformities in design process. Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 61 2020‐04‐06 Where are Nonconformities Detected? Nonconformities detected in purchasing process originated in sales and marketing, design process or were generated by supplier. Sales and Marketing Design Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Where are Nonconformities Detected? Nonconformities detected in product and service provision process. Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 62 2020‐04‐06 Where are Nonconformities Detected? A lot of nonconformities are discovered during inspection and testing. Sales and Marketing Design Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Where are Nonconformities Detected? The Customer will be unhappy in case of nonconformities. ! Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 63 2020‐04‐06 What is the Cost of Nonconformities? 10,000$ 1000$ 0,1$ Sales and Marketing 1$ Design 10$ Purchasing Session By: Hamza 6 Khalid; hamza@ricionline.com QMS should be designed to keep cost of nonconformities as low as possible… 100$ Production and Service Provision ! Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 What is the Cost of Nonconformities? ! Sales and Marketing Session By: Hamza 6 Khalid; hamza@ricionline.com Design Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 64 2020‐04‐06 What is the Cost of Nonconformities? … and to detect them sooner in order to prevent losses. ! Sales and Marketing Design Session 6 By: Hamza Khalid; hamza@ricionline.com Purchasing Production and Service Provision Release of Products and Services Customer 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Checklist - Procurement Workshop 5 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 65 2020‐04‐06 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Performance Evaluation & Improvement Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 66 2020‐04‐06 Performance Evaluation (Clause 9) • • • • General Clause 9.1.1 Retain documented information as evidence of the results of management reviews. Internal audit records • Management Review Clause 9.3 Customer Satisfaction Clause 9.1.2 Clause 9 Analysis and Evaluations Clause 9.1.3 Internal Audit Clause 9.2 What needs to be monitored? Methods of monitoring. When to monitor? When to analyse the results from monitoring? Retain documented information as evidence of results? Customer satisfaction record Analysis and evaluation record Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 Customer Satisfaction (Clause 9.1.2) Customers surveys Customer Surveys Warranty claims Market analysis Dealers reports Session 7 Customer Feedback on Delivered Product Warranty Claims Clause 9.1.2 Customer Satisfaction Market Share Analysis Dealers Reports Customer Complaints Meetings with Customers Customer feedback report Meeting report Customer complaints 9001:15-LA-SL Rev.01 Date: Jan 2019 67 2020‐04‐06 Analysis and Evaluation (Clause 9.1.3) Conformity of Product and Services Clause 8.5.1 Customer Satisfaction Clause 9.1.2 Customer satisfaction records Internal audit records Suppliers Performance Clause 8.4.1 Clause Analysis and Evaluation 9.1.3 Internal Audit Results Clause 9.2 Records of product and service conformity (Production reports, quality records) Management Review Output Clause 9.3 Supplier evaluation records Management review records Effectiveness of risk plan, strategic plan, management change plan Clause 6.1, 6.2,6.3 Results of planning Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 Key Performance Indicators KPI KPI KPI KPI Marketing Sales Design Purchase Preservation KPI Session 7 KPI Production Documentation/invoicing Transportation KPI KPI KPI KPI Inspections Product Release Delivery KPI Payment KPI 9001:15-LA-SL Rev.01 Date: Jan 2019 68 2020‐04‐06 Internal Audit (Clause 9.2) The organization shall conduct internal audits at planned intervals to: • Identify and report internal weaknesses related to quality. • Provide detailed assessment of the organization's Quality Management System. • Address non-conformities and weaknesses for both management and technical controls. • Internal auditors are supposed to be free of conflict of interest and act based on impartiality. • Internal audit program to be established based on audit scope, criteria, frequency. • Internal audit reports, corrections and corrective actions are required to be maintained as records. Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 Management Review (Clause 9.3) Management Review Inputs The status of actions from the previous management reviews. Changes in external & internal issues relevant to the QMS. Top management shall review the organization's QMS, at planned intervals, to ensure its continuing suitability, adequacy, effectiveness and alignment with the strategic direction of the organization. Session 7 Information on the performance and effectiveness of the QMS, including trends in customer satisfaction, meeting quality objectives, process performance, N.C. & C.A., monitoring & measuring results, audit, the performance of external providers. The adequacy of resources. The effectiveness of actions taken to address risks and opportunities. Opportunities for improvement. Management Review Outputs Decisions & actions • Opportunities for improvement; • Any need for making changes to the QMS. • Resource needs. •Retain documented information (MRM reports). 9001:15-LA-SL Rev.01 Date: Jan 2019 69 2020‐04‐06 Improvement Correction, corrective actions, continual improvement, Breakthrough changes, innovation, and reorganization. General Clause 10.1 Output of the results of analysis and evaluations Clause 9.1.3 Retain documented information as evidence of a) the nature of nonconformity and the subsequent actions taken. b) the results of any corrective actions Example: NCR Clause 10 Continual Improvement Clause 10.3 Nonconformity & Corrective Actions Clause 10.2 Output from management review meeting Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 QUALITY Improvement P D A P P C D A C P D C C D A P A C D A Incremental improvements time Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 70 2020‐04‐06 Non-conformity “Non fulfilment of Requirements” Corrective Action Perform root cause analysis. Take actions. Verify the effectiveness of corrective actions. Available & documented. Session 7 9001:15-LA-SL Rev.01 Date: Jan 2019 Quiz/Questionnaire Workshop 6 9001:15-LA-SL Rev.01 Date: Jan 2019 71 2020‐04‐06 End of Day 2 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Day 3: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 72 2020‐04‐06 Accreditation, Certification and Auditor Competence Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 Session 8 The attestation of product, process, system or person. The attestation related to those bodies who are involved in certification. Accreditation Certification Accreditation vs Certification 9001:15-LA-SL Rev.01 Date: Jan 2019 73 2020‐04‐06 IAF Hierarchy International Accreditation Council National Accreditation Body Certification Body Company ISO 9001:2015 Quality Management System Certificate Session By: Hamza 8 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Certification bodies must: How to Obtain Accreditation Session 8 Implement 17021 management system. Be audited by accreditation body. Hold records of auditors. Prove knowledge and experience in applicable industry. Have certificated lead auditors. 9001:15-LA-SL Rev.01 Date: Jan 2019 74 2020‐04‐06 ISO 17021:2011 Conformity Assessment • Requirements for bodies providing audit and certification of management systems • This standard contains principles and requirement for the competence consistency and impartiality of audits and certification of all types of management systems. Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 Organization Certification Process Flow Application Submission Surveillance Audits Documentation Review Certification Decision Stage 1 Audit Stage 2 Audit Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 75 2020‐04‐06 Chartered Quality Institute & International Register of Certificated Auditors (CQI-IRCA) Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 CQI-IRCA Training Program and Schemes Session 8 Quality. Environmental. Occupational Health & Safety. Food Safety. Social Systems. Business Continuity. Information Technology. Aerospace. Maritime. Pharmaceutical. Energy. Information Security. 9001:15-LA-SL Rev.01 Date: Jan 2019 76 2020‐04‐06 CQI-IRCA Auditors Grades Provisional Auditor. Provisional Internal Auditor. Internal auditor. Lead Auditor. Principal auditor. Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 CQI-IRCA Auditor Certification Criteria Session 8 • Provisional Auditor; for individuals who have attended an Auditor/Lead Auditor training course but have not yet conducted any audits. • Provisional Internal Auditor; for individuals who have attended an Internal Auditor training course but have not yet conducted any audits. • Internal Auditor; for individuals who conduct internal ‘partial system’ audits of your organisation’s management system, or a supplier’s management system. 9001:15-LA-SL Rev.01 Date: Jan 2019 77 2020‐04‐06 CQI-IRCA Auditor Certification Criteria • Auditor; for professionals who conduct ‘full system’ audits as part of their role i.e. internal full system audits, second-party full system audits or conducting third-party audits for certification purposes. • Lead Auditor; for auditors experienced at managing audits and at leading teams. • Principal Auditor; for experienced auditors who may no longer conduct audits but who are still actively engaged in work relating to the audit profession. Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 CQI-IRCA Auditor Education and Audit Experience Requirements Session 8 Requirements set for each grade based on: Education. Training. Work and QMS experience. Audit experience. Completion of auditor training courses. Records of auditor continuous professional development. 9001:15-LA-SL Rev.01 Date: Jan 2019 78 2020‐04‐06 Education At least to a secondary education level. CQI-IRCA Lead Auditor Certification Criteria Work Experience Four years’ full-time experience, or two years with a degree or near degree. Two years’ full-time experience relevant to the auditor scheme you are applying for. Auditor Training A relevant CQI-IRCA certified Auditor/Lead Auditor training course. Or the relevant CQI-IRCA certified Auditor/Lead Auditor Conversion training course. Auditing experience Four full management system audits as an auditor-intraining, totalling 20 days, including a minimum of 15 days on site. Three full management system audits as the leader of an audit team that includes at least one other auditor, totalling 15 days, 10 of which must have been spent on site. Session 8 9001:15-LA-SL Rev.01 Date: Jan 2019 Introduction to ISO 19011: 2018 Session 9 Session 9 9001:15-LA-SL Rev.01 Date: Jan 2019 79 2020‐04‐06 Auditing Management Systems ISO 19011: 2018 Principles Framework PDCA Cycle Session 9 Processes 1. 2. 3. 4. 5. 6. 7. Scope Normative reference Terms and definitions Auditing principles Managing audit program Performing an audit Competence and evaluation of auditors 8. Annexure A 9. Annexure B 9001:15-LA-SL Rev.01 Date: Jan 2019 ISO 19011: 2018 Structure Session 9 1. Scope. 2. Normative references. 3. Terms and definitions. 4. Principles of auditing. 5. Managing an audit program. 6. Audit activities. 7. Competence and evaluation of auditors. 9001:15-LA-SL Rev.01 Date: Jan 2019 80 2020‐04‐06 Audit A Systematic, independent and documented process for obtaining objective evidence and evaluating it objectively to determine the extent to which the audit criteria are fulfilled Establishing criteria is one of the important aspects of the audit process. During the audit process objective evidences are obtained by the individuals who are managing audit process or program. Audit evidence are evaluated against audit criteria objectively to determine the extent to which the audit criteria are fulfilled. 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Types Session 9 Internal Audits/First-party Audits When an organization prefers to do its own audit either using their own auditors or external auditors to perform their internal audits. External Audit/Second-party Audits Suppliers audit, either performed by the auditors of the organization directly or by hiring external auditors. External audit/Third-party Audits These audits are performed by independent auditing organization, like registrar or regulators. 9001:15-LA-SL Rev.01 Date: Jan 2019 81 2020‐04‐06 Audit Evidence A verifiable document (records, statement of fact or other information), which is qualitatively or quantitatively relevant to the audit criteria. A pressure test report, NCR, CAR, management review records, customer complaints, customer satisfaction record, data analysis record, metrics. Is subject to some degree of verification. Session 9 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Criteria Session 9 Audit criteria is established during audit process. A set of requirements used as a reference against which the objective evidence is compared. Auditable standards, company policies, objectives, plans, strategies, structure, system (processes, procedures, practices), Legal requirements, technical standards & codes, customer specifications, etc. 9001:15-LA-SL Rev.01 Date: Jan 2019 82 2020‐04‐06 Audit Evaluation Compare audit finding with audit criteria, a decision to ensure that audit evidence collected against criteria is correct and its significance (risk or opportunity, major or minor). Session 9 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Finding Session 9 • The results of the evaluation of the collected audit evidence against audit criteria is defined as audit finding. • Examples: established risk or opportunity, management system requirements-conformity or nonconformity, Legal requirements compliance or noncompliance. 9001:15-LA-SL Rev.01 Date: Jan 2019 83 2020‐04‐06 Audit Outcomes The outcomes of an audit after consideration of the audit objectives and all the audit findings. A set of all the audit findings after consideration of audit objectives. A review of these findings will determine the suitability, adequacy, effectiveness and efficiency of the management system. This auditor's final opinion about the management system or legal requirements or technical requirements or policies or objectives or procedures or good practices or strategies. Session 9 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Team • Group of auditors. • Group of sector experts/Technical experts/ Consultants/Advisors. • Observers (those who only monitors the audit process). • Guide appointed by auditee to facilitate auditors during audit process. • If required for support, a group of sector experts/Technical experts/Consultants/Advisors who work as directed by audit team leader. 84 2020‐04‐06 Audit Scope Width and depth of the audit. Width of the audit determines the description of physical location and boundaries where audit is to be performed and covering organizational units (Organization may have more than one unit). Depth of the audit will determine the extent of the audit, how far the auditor has investigated the management system, processes, activities, tasks. The width and depth of the audit will determine the time period required to complete the audit. 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Program Session 9 Arrangements for a set of audit(s) planned for a specific timeframe and directed towards specific purposes. The audit program objectives are determined by the audit client. 9001:15-LA-SL Rev.01 Date: Jan 2019 85 2020‐04‐06 Audit Plan Description, sequence, arrangements of the audit activities, including, resources, performance criteria (measurement criteria, evaluation) schedule of activities, identification of auditors and auditees. Session 9 Principles of Auditing Session By: Hamza 9 Khalid; hamza@ricionline.com Integrity. Fair presentation. Due professional care. Confidentiality. Independence if practicable. Evidence-based approach. Risk-based approach. (New Principle) 9001:15-LA-SL Rev.01 Date: Jan 2019 86 2020‐04‐06 ISO 19011: 2018 Clause 6 Performing an Audit 6.2 Initiating the Audit 6.3 Preparing Audit Activities 6.4 Conducting the Audit Activities 6.5 Preparing and Distributing Audit Report 6.6 Completing the Audit 6.7 Conducting Audit Follow-up Session 9 9001:15-LA-SL Rev.01 Date: Jan 2019 Desired Personality Attributes Session 9 SN Characteristics Description 1 Ethical Fair, honest 2 Open-minded Willing to listen to others 3 Diplomatic Tactful in dealing with people 4 Observant Actively monitoring surroundings 5 Versatile Adaptable to different situations 6 Tenacious Persistent 7 Decisive Reaching to conclusion quickly 8 Self-reliant Able to function independently (considering practicability) 9 Acting with fortitude Acting responsibly 10 Open to improvement Willing to learn 11 Collaborative Effectively interacting with others 9001:15-LA-SL Rev.01 Date: Jan 2019 87 2020‐04‐06 the Audit Session 10 Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Establishing Initial Contact with the Auditee Responsibility: Lead Auditor Purpose: Session 10 1. Initiate communication channels with auditee person responsible for audit. 2. Confirm the authority to conduct audit. 3. Provide information with respect to objectives, scope, methodology, audit team, including technical expert and guides, translators. 4. Request access to relevant documented information and records for audit planning. 5. Determine applicable laws, contractual requirements. 6. Agree with the audit extent of disclosure of documented information and confidentiality issues. 7. Ask for any specific requirements, area of concerns, access requirements, guides, interpreters and observers. 8. Determine any areas of interest, concerns or risks to the auditee in relation to a specific audit. 9001:15-LA-SL Rev.01 Date: Jan 2019 88 2020‐04‐06 Determine Feasibility of the Audit Responsibility: Lead auditor, to ensure that audit objectives will be achieved. Take into consideration: 1. Sufficient and appropriate information is available for planning and conducting the audit. 2. Adequate cooperation throughout the audit life cycle. 3. Adequate time to perform the audit. 4. Availability of adequate resources to perform the audit. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Review of Documented Information Responsibility: Program Manager/Audit Team Purpose: To gather information to prepare, audit plan, checklist, and to make an assessment on how effectively MSS has been developed, implemented, monitored and improved. 1. Documentation relevant to planning. 2. Procedures. 3. Documented information like last audit report, internal audit report, suppliers audit report, management review report, and others as appropriate. Review of documented information should take into account the context of the organization, size, nature, complexity, risk & opportunities of the auditee’s management system and organization, objectives and scope. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 89 2020‐04‐06 Review of Documented Information- Why • Documented information covers the scope of work and provides detailed information on how the management system is designed and developed. • It supports the audit objectives. • It can provide an indication of the document control system of the organization or auditee. • It will provide information about the maturity of the management system. • It will provide risk associated with product, service and processes during the life cycle of the product and service. By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Review of Documented Information- What to Consider Ensure That information provided are correct, accurate, and complete. Ensure That the information are consistent. Ensure That documents are current. Session By: Hamza 10 Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SLRev.01 Rev.01Date: Date:Jan Jan2019 2019 90 2020‐04‐06 Preparing Audit Plan Responsibility: Audit Team leader Purpose: 1. It is a mutually agreed document between audit client, audit team and auditee. 2. It facilitates efficient scheduling and coordination. While audit planning takes into consideration: 1. Sampling technique. 2. Composition of the audit team and their cumulative knowledge. 3. The risk associated to the organization (contamination, accident). Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Preparing Audit Plan Audit plan contents: a) Audit objectives. b) Audit scope with clear identification of organizational and functional units and processes. c) Audit criteria. d) Location, date and time. e) Audit methodology/techniques including sampling. f) Auditee representative. g) Communication arrangements. h) Confidentiality. i) Roles and responsibilities of audit team, auditee including, experts, interpreters and guides. j) Follow up. It is a good practice to take approval of the audit plan from program manager as well the audit client. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 91 2020‐04‐06 Assigning Responsibilities to Audit Team Responsibility: Audit team jointly decides. Briefing by the team leader prior to the audit. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Selecting Audit Team Team size and competence depends on: • The audit objectives, criteria and duration. • Competence of the team to meet objectives. • Statutory, regulatory, contractual, accreditation/certification requirements. • Team’s objectivity and impartiality. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 92 2020‐04‐06 Audit Team Members’ Roles • Team leader. • Team members. • Sector Experts. • Observers. • Interpreters. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Lead Auditor Responsibilities • • • • • • • • • • • • Session 10 Prepare the audit plan. Assign team roles. Brief the team. Review working documented information to ensure adequacy. Chair the closing meeting. Report nonconformities. Report any major obstacles encountered during the audit. Make final decisions for all phases of the audit. Submit the audit report. Manage risk. Deal with internal and external issues. Understanding the auditee’s context and business activities. 9001:15-LA-SL Rev.01 Date: Jan 2019 93 2020‐04‐06 Team Members’ Responsibilities • Review all relevant information related to their assigned tasks; • Prepare any work documented information (including checklists) necessary to carry out those tasks; • Comply with the audit requirements; • Carry out assigned duties effectively and efficiently; • Report deficiencies and audit findings to the Team Leader; • Cooperate and support the Team Leader. Session 10 9001:15-LA-SL Rev.01 Date: Jan 2019 Preparing Documented Information for Audit Responsibility: Audit team Purpose: 1. Reference documented information. 2. Recording evidence. Documented information to be prepared: Session 10 1. Checklist. 2. Sampling plan. 3. CAR form. 4. Attendance sheet. 5. Audit report format. 9001:15-LA-SL Rev.01 Date: Jan 2019 94 2020‐04‐06 Audit Checklist A systematic sequential set of audit questions extracted from the documented information review during pre-audit activity. Checklist is based on Processes. Relevant Procedures. Documented information in use. Requirements of ISO 9001. Session By: Hamza 10 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Advantages of Checklist Sequence Guide to the auditor. Auditing tool. An aid to the auditor to control the depth of the audit. An aid to the auditor to control the pace of the audit. A means of recording responses by auditees. Session By: Hamza 10 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 95 2020‐04‐06 Limitations of Checklist The checklist may hold back initiative and analysis of the process or procedure. The checklist may prevent the auditor from investigating significant incidents because they were not on the checklist. Session By: Hamza 10 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Document Review Workshop 7 9001:15-LA-SL Rev.01 Date: Jan 2019 96 2020‐04‐06 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Document Review Workshop 7 9001:15-LA-SL Rev.01 Date: Jan 2019 97 2020‐04‐06 Specimen Exam Paper Review 9001:15-LA-SL Rev.01 Date: Jan 2019 End of Day 3 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 98 2020‐04‐06 Day 4: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Audit Plan Workshop 8 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 99 2020‐04‐06 Conducting the Audit Session 11 Roles and Responsibilities of Guides, Observers and Interpreters Observers: • observers may accompany the audit team; their role is only to witness the proceedings and shall not interfere or influence during the audit. Guides: • Guides Are appointed by auditee to assist the audit team and report to team leader, to assist in identifying individuals, participate in interview and confirming timing, arranging accesses to specific locations, ensure safety • Guides may witness the audit on behalf of the auditee • They may provide clarification in collecting information Interpreters: Translate/relay the information required for the audit activities to run smoothly. Session By: Hamza 11 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 100 2020‐04‐06 Conducting the Opening Meeting Responsible: Audit Team Leader Purpose: 1. Confirmation of audit plan. 2. Introduction. 3. To ensure the feasibility of the audit. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 The Opening Meeting Format Session By: Hamza 11 Khalid; hamza@ricionline.com • Enable participants to introduce themselves. • Discuss the Audit Plan. • Confirm audit purpose, scope and criteria. • Establish communication. • Encourage cooperation, honesty and openness. • Confirm the audit arrangements. • Explain the responsibilities of the Audit Team Members. • Confidentiality. • Closing Meeting time. • Audit Report. 9001:15-LA-SL Rev.01 Date: Jan 2019 101 2020‐04‐06 Communicating During the Audit Responsible: Audit Team leader Communication to whom: Among the team-Program manager-Audit Client-Auditee-regulators Purpose: 1. To report progress and concerns. 2. Evidence collected during the audit may suggest an immediate risk to the auditee shall be communicated to all parties. 3. Any concerns outside the scope should be noted and communicated to all concerned parties. 4. Identification and communication of ‘immediate and significant’ risk or upon realization that the audit objectives will not be met. Session 11 When the evidence suggests that audit objectives cannot be achieved, the team leader should report to the audit client and auditee so that they may determine appropriate actions; such actions may ask for a modification of the audit plan, changes to the objectives or audit scope. These changes shall be approved by the program manager and auditee. 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Information Availability and Access 1. The audit objectives, scope, duration, location and criteria define the audit method chosen for the audit. 2. Can include virtual or physical location. 3. When, where and how to access audit information is vital. 4. Where this information is generated, used and/or stored is irrelevant. The access is what determines the audit methods. This audit can use a mixture of methods. 5. A change in the methods may be required depending on audit circumstances. Session By: Hamza 11 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 102 2020‐04‐06 Reviewing Documented Information while Conducting the Audit Responsibility: Audit Team Leader and Members Purpose: 1. To determine conformity of the system. 2. Gather information to support audit activities. Note: if adequate documentation cannot be provided within the time frame given in the audit plan, the audit team leader should inform both program manager and auditee, a decision will be required to continue the audit. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Process Source of Information Sampling Audit Evidence Audit Criteria Evaluation Audit Findings Session 11 Reviewing Outcome 9001:15-LA-SL Rev.01 Date: Jan 2019 103 2020‐04‐06 Collecting and Verifying Information • During the audit, information relevant to the audit objectives, scope and criteria, including information relating to interface between functions, activities and processes, should be collected by means of appropriate sampling and should be verified. Audit evidences leading to audit findings should be recorded. • If during the audit and collection of evidences, the audit team becomes aware of any new or changed circumstances or risks, these should be addressed by the team accordingly as they are given decision making authority by audit leader. • Interview. • Observation. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Generating Audit Findings • Audit findings are either conformity or nonconformity, compliance or noncompliance. • Nonconformities with audit evidence constitute audit finding. • Nonconformities may be graded as major/minor. • Efforts shall be made to satisfy diverging opinion about nonconformity and its grading. • Audit findings shall be reviewed by the audit team at appropriate stage. 9001:15-LA-SL Rev.01 Date: Jan 2019 104 2020‐04‐06 Sampling -Why • When it is practically not possible to audit the whole population. • When cost effectiveness is desired by the client. Session By: Hamza 11 Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.01 Rev.01 Date: Date: Jan Jan 2019 2019 Sampling- Judgement-based • Judgment is based on the knowledge, skills and experience of the audit team; the following to be considered: • Previous audit experience within the audit scope. • Complexity of the requirements, including legal, inorder to achieve objectives. • Complexity and interaction of the processes. • Changes in technology, humans and management. • Previously identified risks areas. • Output from the management review report. Session By: Hamza 11 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 105 2020‐04‐06 Sampling- Statistical Sampling • Statistical sampling is based is on the characteristics of the overall population from which samples are to be taken. • Attributes-based (sample outcome is either correct or incorrect/Pass or Fail). • Variable-based (the outcome of the sample is in a variable range). By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Selecting Source of Information The scope and complexity of the audit context determine the source of information for collecting the audit evidence: 1. Interviews- employees, management, suppliers, customers. 2. Observation of activities and the surrounding work environment. 3. Documented information, policies. Objectives, plans, procedures, standards, instructions, specifications, drawings, contracts. 4. Documented information, audit, management review, corrective actions, inspections, minutes of meetings, results of tests. 5. Data summaries, analysis and performance indicators 6. Sampling plans. 7. Customer feedback, external audit reports, suppliers' ratings. 8. Websites. 9. Simulation and modeling. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 106 2020‐04‐06 Guidance on Visiting Auditee’s Premises Ask Provide Seek Inform Ask for permission and access if controlled. Provide adequate information to the auditors about security requirements, safety requirements, cultural issues, any vaccination requirements, and other clearances. Seek information about PPE who will provide and what type. Inform the concerned people about the visit. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Guidance while Performing on-site Activities during Audit Do not disturb Ensure Ensure safety. Communicate Communicate emergency procedures. Communicate Communicate properly. Ensure Do not touch Ensure guide is with you. Do not touch any equipment. Case In case an incident took place, take it up with auditee. Take Take permission to take photographs. Take Seek Seek permission to keep the documented information or record. Do not collect Session 11 Do not disturb operations. Do not collect personal data. 9001:15-LA-SL Rev.01 Date: Jan 2019 107 2020‐04‐06 Conducting Interview • Explain the reason for the interview. • Put the person at ease. • Ask simple and to-the-point questions. • Summarize the interview and review with the person interviewed. • The interview shall be held with the appropriate person. • Conduct the interview during work hours. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Questioning Techniques: 5W’s &1H How? What? Where? When? Why? Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 108 2020‐04‐06 Audit Findings When determining audit finds give due consideration to the following; 1. Follow up on the previous audit’s documented information outcomes. 2. Requirements of the audit client. 3. Opportunities for improvements. 4. Sample size. 5. Categorization of audit finding if any. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Recording Nonconformities When recording nonconformities, consider the following: Identification of criteria against which conformity was noted. Description of non-conformity and criteria. Classification of non-conformity. Non-conformity declaration. Audit evidences to some degree. Related audit findings, if applicable. 9001:15-LA-SL Rev.01 Date: Jan 2019 109 2020‐04‐06 Determining Audit Outcome Audit outcome: Address the following issues: 1. The effective implementation, maintenance, and improvement of MSS. 2. The capability of the management review process to ensure continuing SAEEI (Suitability, Adequacy, Effectiveness, Efficiency, Improvement) of MSS. 3. Achievement of the audit scope, objectives, criteria. 4. Extent of conformity. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Correction Take actions to eliminate nonconformity. By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 110 2020‐04‐06 Classification of Non-Conformities Corrective Action Perform root cause analysis. Take actions. Verify effectiveness of corrective actions. Available & documented. Session By: Hamza 11 Khalid; hamza@ricionline.com Major Non conformity (Major NC) Minor Non conformity (Minor NC) • Major deviation or collapse in the system. • Minor lapse which may lead to a problem in future if not addressed. Opportunity for improvement (OFI) • Recommendation for improvement 9001:15-LA-SL Rev.01 Date: Jan 2019 Pre-closing Meeting The audit team should confer prior to the closing meeting in order to: 1. Review audit findings. 2. Agree on outcome. 3. Prepare recommendations. 4. Discuss audit follow up. 5. Grading of findings (Major/Minor). Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 111 2020‐04‐06 Closing Meeting Responsibility: Team leader should chair. Who should attend? a) Audit team. b) auditee team with their management. c) audit client. d) any other interested party. Purpose: Advising that the audit findings are based on sampling. Method of reporting. Explanation of findings and their consequences and outcome. Post audit plan. Note: any diverging opinion if not resolved shall be recorded. Session 11 9001:15-LA-SL Rev.01 Date: Jan 2019 Closing Meeting Approach Session 11 Present all findings and evidence carefully and precisely. Be prepared to support and justify findings. Do not be drawn into arguments. If an error transpires, apologize; alter or withdraw, if necessary. Do not accept a "quick fix" to CARs. 9001:15-LA-SL Rev.01 Date: Jan 2019 112 2020‐04‐06 Closing Meeting Activities • Describe the purpose, scope and objectives of the audit. • Describe the strengths and weakness of the auditee. • Explain what is CAR & OFI’s. • Distribute CAR Forms. • Explain the process of the closeout of corrective actions. • Explain all audit findings including, CARs and OFI’s. • State final decision and outcome. • Inform submission date of the Audit Report. • Explain the audit follow-up process. • Express gratitude to the client. Session By: Hamza 11 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Collecting audit evidence Workshop 9 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 113 2020‐04‐06 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Conducting Opening and Closing Meeting Workshop 10 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 114 2020‐04‐06 Specimen Exam Paper Review By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 End of Day 4 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 115 2020‐04‐06 Day 5: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Reporting the Audit Session 12 116 2020‐04‐06 Audit Report is a summary of the audit conclusion, findings and other activities performed during the audit. Audit Report must provide a clear, concise, complete and accurate record of the actual audit. Session 12 9001:15-LA-SL Rev.01 Date: Jan 2019 Preparing Audit Report Responsibility: Team leader The team leader shall provide a complete, accurate, concise, and clear record of the audit, and should include the content in the following slide and send it to the program manager. Session 12 9001:15-LA-SL Rev.01 Date: Jan 2019 117 2020‐04‐06 Audit Report Contents • Audit objectives. • Audit scope and criteria. • Auditee/client info. • Audit team members & participants. • Audit date and location. • Executive summary. • A statement about the degree on fulfillment of the audit criteria. • Reference standards & documented information. • Any exclusions or areas not covered during the audit. • Distribution list of the audit report. • Opening & closing meetings’ details. Session By: Hamza 12 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Report Contents (cont’d) • Strengths & weaknesses. • Audit findings. • Audit evidence. • Non-conformities. • Opportunities for improvements. • Audit outcome. • Agreed on Follow-up plans. Session By: Hamza 12 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 118 2020‐04‐06 Distributing Audit Report The audit report should be issued with an agreed period of time. If delayed, reasons shall be communicated to the auditee and the program manager. The report should be dated, reviewed and approved, as appropriate, in accordance with the audit program procedure. The audit report should be distributed to the participants as defined in the audit plan. Session 12 9001:15-LA-SL Rev.01 Date: Jan 2019 Completing the Audit • The audit is completed when all the audit activities are completed. • Documented information pertaining to the audit should be retained or destroyed after the agreement between the participating parties and in accordance with the audit program procedures and applicable requirements. • Unless required by law, the audit team and program manager should not disclose the contents of the documented information, any other information obtained during the audit, or the audit report to any other party without the explicit approval of the audit client and, where appropriate, the approval of auditee. If disclosure of contents of an audit document is required, the audit client and auditee should be informed as soon as possible. • Lesson learned from the audit should be entered into the continual improvement processes of the management system of the audited organization. Session 12 9001:15-LA-SL Rev.01 Date: Jan 2019 119 2020‐04‐06 Conducting Audit Follow-up The outcomes of the audit can, depending on the audit objectives, indicate the need for corrections, corrective actions, preventive actions or improvement actions. Such actions are usually decided and undertaken by the auditee within an agreed timeframe. As appropriate, the auditee should keep the person managing the audit program and audit team informed of the status of these actions. The completion and effectiveness of these actions should be verified. This verification may be part of a subsequent audit. Session 12 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Finding Closeout Cycle (Major Nonconformity) Auditor raises nonconformity Auditor closes the finding Auditor verifies effectiveness of corrective action on site Auditee analyses nonconformity Auditee confirms on site verification visit date to the Auditor Auditee investigates the root cause Auditee takes correction & corrective actions Session By: Hamza 12 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 120 2020‐04‐06 Audit Finding Closeout Cycle (Minor- Nonconformity) Auditor raises nonconformity Auditor closes the finding Auditor verifies effectiveness Auditee analyses nonconformity Auditee submits corrective actions to auditor Auditee investigates the root cause Auditee takes correction and corrective actions Session By: Hamza 12 Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Student Activity Identify different ways an auditor can use to follow-up and close an audit finding? Session 12 1. By performing visits at site, for verification. 2. By review of documentary evidence. 9001:15-LA-SL Rev.01 Date: Jan 2019 121 2020‐04‐06 Audit Follow-ups Workshop 11 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Audit Role play Workshop 12 9001:15-LA-SL Rev.01 Date: Jan 2019 122 2020‐04‐06 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Audit Role play Workshop 12 9001:15-LA-SL Rev.01 Date: Jan 2019 123 2020‐04‐06 Specimen Exam Paper Review By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 End of Day 5 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 124 2020‐04‐06 Day 6: Welcome! By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Day 6: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 125 2020‐04‐06 Identification of Non-conformities Workshop 13 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Specimen Exam Paper Review 9001:15-LA-SL Rev.01 Date: Jan 2019 126 2020‐04‐06 Case Study Workshop 14 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 127 2020‐04‐06 Case Study Workshop 14 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 End of Day 6 By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 128 2020‐04‐06 Day 7: Welcome! By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Day 7: Recap By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 129 2020‐04‐06 Course Review By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Course Summary By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 130 2020‐04‐06 Lunch Break By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Written Exam Instructions & Specimen Paper Review Duration: 2 hours By: Hamza Khalid; hamza@ricionline.com Use Clean Copy of Standard Cell phones & Laptops not allowed 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 131 2020‐04‐06 “ Congratulations! You now have the desired knowledge & Skills to be an auditor prove it during the written examination ” By: Hamza Khalid; hamza@ricionline.com “ 9001:15-LA-SL 9001:15-LA-SL Rev.00 Rev.01 Rev Date: Date: Dec Jan 2019 2018 Congratulations! in advance to those who will qualify the examination ” By: Hamza Khalid; hamza@ricionline.com 9001:15-LA-SL Rev.01 Date: Jan 2019 132 2020‐04‐06 “ Thank You & Good Luck! By: Hamza Khalid; hamza@ricionline.com ” 9001:15-LA-SL Rev.01 Date: Jan 2019 133