sensors Review Recent Progress of Fluxgate Magnetic Sensors: Basic Research and Application Songrui Wei 1 , Xiaoqi Liao 2,3 , Han Zhang 1 , Jianhua Pang 4 and Yan Zhou 5, * 1 2 3 4 5 * Citation: Wei, S.; Liao, X.; Zhang, H.; Pang, J.; Zhou, Y. Recent Progress of Fluxgate Magnetic Sensors: Basic Research and Application. Sensors 2021, 21, 1500. https://doi.org/ Institute of Microscale Optoelectronics, Shenzhen University, Shenzhen 518060, China; weisongrui@szu.edu.cn (S.W.); hzhang@szu.edu.cn (H.Z.) College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, China; xiaoqiliao@szu.edu.cn Ångström Laboratory, Department of Engineering Sciences, Uppsala University, 75121 Uppsala, Sweden Shenzhen Institute of Guangdong Ocean University, International Biological Valley, Dapeng District, Shenzhen 518060, China; njpjh@sina.com School of Science and Engineering, The Chinese University of Hong Kong, Shenzhen 518172, China Correspondence: zhouyan@cuhk.edu.cn Abstract: Fluxgate magnetic sensors are especially important in detecting weak magnetic fields. The mechanism of a fluxgate magnetic sensor is based on Faraday’s law of electromagnetic induction. The structure of a fluxgate magnetic sensor mainly consists of excitation windings, core and sensing windings, similar to the structure of a transformer. To date, they have been applied to many fields such as geophysics and astro-observations, wearable electronic devices and non-destructive testing. In this review, we report the recent progress in both the basic research and applications of fluxgate magnetic sensors, especially in the past two years. Regarding the basic research, we focus on the progress in lowering the noise, better calibration methods and increasing the sensitivity. Concerning applications, we introduce recent work about fluxgate magnetometers on spacecraft, unmanned aerial vehicles, wearable electronic devices and defect detection in coiled tubing. Based on the above work, we hope that we can have a clearer prospect about the future research direction of fluxgate magnetic sensor. Keywords: magnetic sensor; fluxgate; noise; sensitivity; calibration 10.3390/s21041500 Academic Editor: Guo-Hua Feng 1. Introduction Received: 29 December 2020 Accepted: 5 February 2021 Published: 22 February 2021 Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. Copyright: © 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). Sensors are devices for detecting, collecting and transmitting various kinds of information from the environment. It is the first step of most forms of artificial intelligence and they play more and more important roles in many fields of industry and daily life. Among them, magnetic sensors detect magnetic fields and currents and are widely used in astro-observation, geophysics observation, non-destructive testing and wearable intelligent devices, etc. [1–5]. To date, many types of magnetic sensors based on different mechanisms have been developed. The magnetic sensors based on fluxgate, Hall effect and magnetoresistance effect are the most widely investigated [5]. In this review, we will focus on the recent progress of fluxgate magnetic sensors regarding both basic research and applications. Compared with other magnetic sensors, fluxgate magnetic sensors have advantages such as high sensitivity, high accuracy, high resolution, simple and compact structures, and low noise [6–14]. What’s more, they can be used in different kinds of environment and even hostile environments, and they have important applications in weak magnetic field measurements. The basic structures of parallel and orthogonal fluxgate magnetometers are schematically shown in Figure 1 [15]. They are mainly composed of three parts: the magnetizing windings, the sensing windings and the core. The basic working principle of a fluxgate sensor is about the periodic change of the magnetic permeability of the soft Sensors 2021, 21, 1500. https://doi.org/10.3390/s21041500 https://www.mdpi.com/journal/sensors s 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 2 of 18 2 of 18 the magnetizing windings, the sensing windings and the core. The basic working principle of a fluxgate sensor is about the periodic change of the magnetic permeability of the ferromagnetic core by a periodic The periodic current in soft ferromagnetic core which is which drivenisbydriven a periodic exciting exciting current. current. The periodic curthe exciting windings will induce a periodic magnetic field the magnetic rent in the exciting windings will induce a periodic magnetic field in theinmagnetic core core and this will further induce a periodic current in the sensing windings. When there and this will further induce a periodic current in the sensing windings. When there is nois no ambient magnetic the current of exciting the exciting windings the sensing windings matches. ambient magnetic field,field, the current of the windings and and the sensing windings However, when the soft core is exposed to an ambient magnetic field, the soft core will be matches. However, when the soft core is exposed to an ambient magnetic field, the soft more easily saturated in the ambient magnetic field’s direction and less easily core will be more easily saturated in the ambient magnetic field’s direction and less easily saturated in theopposite oppositedirection. direction.InInthis thiscase, case,the thecurrents currentsofofthe theexciting excitingwindings windingsand and the sensing saturated in the windings do not match. The difference between the current of exciting the sensing windings do not match. The difference between the current of exciting wind-windings and sensing windings are used to estimate the strength of the magnetic field and the output ings and sensing windings are used to estimate the strength of the magnetic field and the signal is usually integrated to the form of a voltage. For the orthogonal fluxgate sensor, output signal is usually integrated to the form of a voltage. For the orthogonal fluxgate the case is a little different. The noise of orthogonal fluxgate sensor is mainly originated sensor, the case is a little different. The noise of orthogonal fluxgate sensor is mainly origfrom the domain walls movement. This is the so called Barkhausen noise. To reduce the inated from the domain walls movement. This is the so called Barkhausen noise. To reduce noise, a DC excitation current which is sufficiently larger than the AC excitation current is the noise, a DC excitation current which is sufficiently larger than the AC excitation curapplied to reduce the movement of the domain walls. This describes fundamental mode rent is applied to reduce the movement of the domain walls. This describes fundamental orthogonal fluxgates (FM-OFG). mode orthogonal fluxgates (FM-OFG). 1. Thediagram schematical diagram (a) parallel fluxgate magnetic sensor and fluxgate (b) orthogonal Figure 1. TheFigure schematical of: (a) parallelof: fluxgate magnetic sensor and (b) orthogonal magnetic sensor. fluxgate magnetic sensor. The word “parallel” and “orthogonal” in the name mean orientation The word “parallel” and “orthogonal” in the name mean the orientation between the excitationthe magnetic field and the between the excitation magnetic field and the probed magnetic field. In (a), the excitation magnetic probed magnetic field. In (a), the excitation magnetic field Hex is parallel to the probed magnetic field Hdc . In (b), the field Hex is parallel to the probed magnetic field Hdc. In (b), the excitation current is along the axial excitation current is along the axial direction. So, the excitation magnetic field is around the circle and orthogonal to the direction. So, the excitation magnetic field is around the circle and orthogonal to the probed field probed field Hdc . Only the orthogonal fluxgate sensor needs the DC exciting current which should be sufficiently larger Hdc. Only the orthogonal fluxgate sensor needs the DC exciting current which should be sufficiently than the AC larger exciting current. than the AC exciting current. To date, many kinds of fluxgate sensors have been developed. According to the To date, many kinds of fluxgate sensors have been developed. According to the oriorientation between the magnetic field of excitation current and target magnetic field, entation between the magnetic field of excitation current and target magnetic field, fluxgate sensors can be divided into parallel fluxgate sensors and orthogonal fluxgate fluxgate sensors can be divided into parallel fluxgate sensors and orthogonal fluxgate sensensors, as shown in Figure 1. They are named after the orientation between the excitation sors, as shown in Figure 1. They are named after the orientation between the excitation magnetic field and the probed magnetic field. According to the measured signal, they can be magnetic field and the probed magnetic field. According to the measured signal, they can divided into voltage fluxgate sensors and time domain fluxgate sensors. In voltage fluxgate be divided into voltage fluxgate sensors and time domain fluxgate sensors. In voltage sensors, the voltage on the sensing windings is measured to estimate the ambient field. In fluxgate sensors, the voltage on the sensing windings is measured to estimate the ambient time domain fluxgate sensors, the time difference between the positive and negative signal field. In time domain fluxgate sensors, the time difference between the positive and negwill be used to estimate the ambient field. The working principle of the voltage fluxgate ative signal will be used to estimate the ambient field. The working principle of the voltage sensor is described in the last paragraph. The working principle of the residence timefluxgate sensor is described in fluxgate the last paragraph. Theisworking principle of the difference (RTD) magnetometer schematically shown in residence Figure 2 [16]. Figure 2a time-difference (RTD) fluxgate magnetometer is schematically shown in Figure 2 [16]. Figis an ideal square hysteresis loop. When there is noexternal magnetic field, the relationship ure 2a is an ideal square hysteresis loop. When there is noexternal magnetic field, the re- in Figure 2b. between the magnetic field and time will be shown as the solid black line lationship between theintervals magneticbetween field and will be as the solid black The time thetime positive andshown negative saturation statesline arein equal. Namely, Figure 2b. TheRT time intervals between the positive and negative saturation states are equal. + − D = T − T = 0. When an external magnetic field in applied on the magnetic core, the Namely, RT Dfigure = T+ −will T− =be0.lifted When magnetic field in appliedison the magnetic inan theexternal H direction and the equilibrium broken as shown in Figure 2c. core, the figure will be lifted in the H direction and the equilibrium is broken as shown in 2d. Under this condition, the time difference is no longer zero as shown in Figure Sensors 2021, 21, 1500 (more than 1500 prints per hour), fast drying of the motif, mass production, precise layerby-layer printing, and the option of printing on non-flat surfaces [17–19]. The structure of this review is arranged as follows: Firstly, it is divided into two main parts, covering basic investigations and applications. In the basic investigation part, recent works about the noise, calibration method and the sensitivity are discussed. For the application part, 3 ofap18 plications in astro-observation, geographical observation, wearable electronic devices and non-destructive testing are discussed. Figure Schematic diagram diagramofofthe theworking workingprinciple principle RTD fluxgate magnetometer. (a) Ideal Figure 2. 2. Schematic ofof RTD fluxgate magnetometer. (a) Ideal squarehysteresis hysteresisloop, loop,(b) (b)magnetic magneticinduction induction intensity intensity corresponding corresponding to to the the hysteresis hysteresis loop loop in in (a), square (a),sinusoidal (c) sinusoidal excitation signal an RTD fluxgate and without a target magnetic (c) excitation signal of anofRTD fluxgate withwith and without a target magnetic field,field, and (d) and (d) induced voltage signal from coil sensing and awithout a target magnetic field. induced voltage signal from sensing withcoil andwith without target magnetic field. 2. Basic Research Their high cost of fabrication has limited the application of fluxgate sensors in more daily necessity fields. The recent trend of fluxgate sensors in industry is to reduce the 2.1. Noise fabrication cost. Many new fabrication methods have been proposed and the pad-printing Butta et al. investigated the relationship between the noise of an orthogonal fluxgate technique is one of them. The pad-printing technique is one of the micro-printing techand the composition of the wire-core [20]. The noise of a fundamental mode orthogonal niques which have the advantages of being fast and simple. The micro-printing technique fluxgate is usually ascribed to Barkhausen noise [21,22]. The origin of this noise is the moveprovides new features such as flexibility to fluxgate magnetic sensors. Compared with ment of the domain wall in the alloy wires which make up the core of magnetic sensor. To other micro-printing techniques, pad-printing has advantages such as high printing rates date, most works are devoted to eliminating this kind of noise and much progress has been (more than 1500 prints per hour), fast drying of the motif, mass production, precise layermade. Researchers have applied various methods such as optimizing the geometry to reby-layer printing, and the option of printing on non-flat surfaces [17–19]. The structure duce the demagnetization and using multiple wires and the Barkhausen noise has thus been of this review is arranged as follows: Firstly, it is divided into two main parts, covering reduced to a very low level [23], but the total noise is still in a high level and the origin of basic investigations and applications. In the basic investigation part, recent works about the noise, remaining noise ismethod unclear.and In [20], Butta et al.are proposed that For the the remaining noisepart, may the calibration the sensitivity discussed. application come from the magnetostriction of the wire. According to the definition of magnetostriction, applications in astro-observation, geographical observation, wearable electronic devices on one hand, when an external magnetic field is applied on magnetic materials, there will and non-destructive testing are discussed. be a deformation on the direction of the magnetic field. On the other hand, when stress is applied on the magnetic material, the magnetization of the material will also be changed. In 2. Basic Research 2.1. Noise Butta et al. investigated the relationship between the noise of an orthogonal fluxgate and the composition of the wire-core [20]. The noise of a fundamental mode orthogonal fluxgate is usually ascribed to Barkhausen noise [21,22]. The origin of this noise is the movement of the domain wall in the alloy wires which make up the core of magnetic sensor. To date, most works are devoted to eliminating this kind of noise and much progress has been made. Researchers have applied various methods such as optimizing the geometry to reduce the demagnetization and using multiple wires and the Barkhausen noise has thus been reduced to a very low level [23], but the total noise is still in a high level and the origin of the remaining noise is unclear. In [20], Butta et al. proposed that the remaining noise may come from the magnetostriction of the wire. According to the definition of magnetostriction, on one hand, when an external magnetic field is applied on magnetic materials, there will be a deformation on the direction of the magnetic field. On the other hand, when stress is applied on the magnetic material, the magnetization of the material will also be changed. In the production process of alloy wires, many kinds of stress are introduced. What’s more, when the magnetic sensor is working, stress can also be induced because of the thermal expansion of the wire and the substrate. This means that for a certain s 2020, 20, x FOR PEER REVIEW 4 of 18 Sensors 2021, 21, 1500 the 4 of 18 production process of alloy wires, many kinds of stress are introduced. What’s more, when the magnetic sensor is working, stress can also be induced because of the thermal expansion of the wire and the substrate. This means that for a certain magnetic field, there will be different magnetizations in the wire to the stress and magnetostriction. magnetic field, there will bedue different magnetizations in the wireThe dueflucto the stress and tuation of the magnetostriction. magnetization under a constant external field, by definition, is the noise. As The fluctuation of the magnetization under a constant external field, by the magnetostriction is usually dependent on the composition of the magnetic materials, definition, is the noise. As the magnetostriction is usually dependent on theincomposition of this work different compositions of (Co Fex)work 75Si15Bdifferent 10 systems were investigated which x the magnetic materials, in1−xthis compositions of (Co1in −x Fex )75 Si15 B10 systems = 0.05, 0.055, 0.06, 0.062, 0.065, 0.07inand 0.08.xIt=is0.05, found that the noise is really on It is found were investigated which 0.055, 0.06, 0.062, 0.065,dependent 0.07 and 0.08. the composition and the noise reaches the minimum when x = 0.06. At the same time, the that the noise is really dependent on the composition and the noise reaches the minimum magnetostriction is also thethe other hand, when x = is 0.06, noise vanishing. does when x = almost 0.06. Atvanishing. the sameOn time, magnetostriction alsothe almost On the not depend onother the stress anymore. It means that this part of noise is strongly dependent on hand, when x = 0.06, the noise does not depend on the stress anymore. It means the magnetostriction. the above results, they propose when annealing, the on the above that thisBased part ofonnoise is strongly dependent on thethat magnetostriction. Based materials should not be bend and the stress should be as the small as possible. That because results, they propose that when annealing, materials should notisbe bend and the stress the magnetostriction is dependent the temperature. Eventhe materials without obvious should be as small as on possible. That is because magnetostriction is dependent on the magnetostriction effects at room may still havemagnetostriction strong magnetostriction an- temperature, temperature. Eventemperature, materials without obvious effects atatroom nealing temperature. may still have strong magnetostriction at annealing temperature. Song et al. tried to reduce the noise of the fluxgate systemsensor by another way. Song et al. tried to reduce the noise ofsensor the fluxgate system by As another way. As the noise on is dependent on the input excitation current, they proposed a method to easily the noise is dependent the input excitation current, they proposed a method to easily theexcitation most proper excitation current fluxgate for a specific fluxgate sensor [24]. The considered find the most find proper current for a specific sensor [24]. The considered of the excitation current include IDC and the frequency. parameters ofparameters the excitation current include IAC, IDC andIAC, the frequency. The excitationThe excitation which provides the excitation current mainly three parts: the waveform module whichmodule provides the excitation current mainly includes threeincludes parts: the waveform generator, the signal conditioning electronics and the voltage controlled current source, as generator, the signal conditioning electronics and the voltage controlled current source, shown in Figure 3. With such a module, the proper parameters of the excitation as shown in Figure 3. With such a module, the proper parameters of the excitation current current with thenoise lowest noise can beobtained. easily obtained. they tested the noise the corresponding with the lowest can be easily Finally,Finally, they tested the noise of theofcorresensor in practical application. sponding sensor in practical application. Figure 3. The structure of the excitation modulemodule which provides the excitation current current in S.X. Song et Song al.’s work. Figure 3. The structure of the excitation which provides the excitation in S.X. et al.’s work. Janosek et al. developed the lowest noise fundamental-mode, orthogonal fluxgate magnetometer far [25]. Low noise magnetometers important in many Janosek et al. developedpublished the lowestsonoise fundamental-mode, orthogonalare fluxgate fields such as geomagnetic observatories, scientific experiments in aerospace, magnetometer published so far [25]. Low noise magnetometers are important in many nondestructive testing and evaluation, and nanoparticle detection [26–34]. According to the structure, fields such as geomagnetic observatories, scientific experiments in aerospace, nondestrucfluxgate magnetometers can bedetection classified[26–34]. into theAccording parallel type and orthogonal type. For tive testing and evaluation, and nanoparticle to the structure, the parallel can typebefluxgate magnetometer, the 1-pT for 1 Hz cantype. be only fluxgate magnetometers classified into the parallel typenoise and orthogonal Forobtained with special arrangements and cross correlation measurements [34–39]. On the other hand, for the parallel type fluxgate magnetometer, the 1-pT noise for 1 Hz can be only obtained with the orthogonal type, low noise can be only obtained with the fundamental-mode operated special arrangements and cross correlation measurements [34–39]. On the other hand, for fluxgate. Since the discovery of the orthogonal type by Sasada in 2001 [40], the noise of this the orthogonal type, low noise can be only obtained with the fundamental-mode operated kind of magnetometer has been continuously improved. However, a widely acknowledged fluxgate. Since the discovery of the orthogonal type by Sasada in 2001 [40], the noise of disadvantagehas of orthogonal type fluxgate magnetometers relatively large offset drift. this kind of magnetometer been continuously improved. However,isa their widely acknowlAlthough this offset drift be reduced in either digital or relatively analog domain, edged disadvantage of orthogonal typecan fluxgate magnetometers is their large in Janosek’s work, this method is not applied because it will cause an increase of the noise. offset drift. Although this offset drift can be reduced in either digital or analog domain, in √ In Janosek’s work, the noise for 1 Hz is 0.75 and 1.5 pT / Hz for rms Janosek’s work, this method is not applied because it will cause an increase of the noise. the open loop andwork, closedthe loop, respectively. benefitting from the annealing process of the In Janosek’s noise for 1 Hz is Additionally, 0.75 and 1.5 pT rms/√Hz for the open loop and alloy core, the offset drift is also very small (about 2.5 nT/K). With such a good property, closed loop, respectively. Additionally, benefitting from the annealing process of the alloy the developed fluxgate magnetometer has many promising applications. For example, core, the offset drift is also very small (about 2.5 nT/K). With such a good property, the compared to a low-noise observatory magnetometer, it is found that it has good performance at mHz frequency and is suitable for the measurement such as magnetotellurics. It can be also used in magnetocardiography (MCG) measurement. Benefitting from the low noise and offset drift, MCG measurements can be performed under room temperature and Sensors 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 5 of 18 developed fluxgate magnetometer has many promising applications. For example, compared to a low-noise observatory magnetometer, it is found that it has good performance 5 of 18 at mHz frequency and is suitable for the measurement such as magnetotellurics. It can be also used in magnetocardiography (MCG) measurement. Benefitting from the low noise and offset drift, MCG measurements can be performed under room temperature and without withoutshielding shieldingand andaveraging. averaging.The Thearrangement arrangementofofthe theMCG MCGmeasurement measurementisisshown showninin Figure 4 [25]. Figure 4 [25]. Figure4.4.The Theschematic schematicdiagram diagramofofMCG MCGmeasurements measurementsbased basedononfluxgate fluxgatemagnetometers. magnetometers. Figure 2.2. 2.2.Errors Errorsand andCalibration CalibrationMethods Methods For tri-axis orthogonal For tri-axis orthogonalfluxgate fluxgatemagnetometers, magnetometers,there thereare arethree threekinds kindsofofinevitable inevitable errors because of the limitation of manufacture technology: zero position errors because of the limitation of manufacture technology: zero positionerror, error,sensitivity sensitivity error zero position position error, error, itit means meansthe theoutput outputofofthe themagnemagerrorand andorthogonal orthogonalerror. error. For For the the zero netometer notzero zero under a zero magnetic field. If we only consider effect of core tometer isisnot under a zero magnetic field. If we only consider the the effect of core remremanence circuit drift, relationship between the output a real magnetometer, anence andand circuit drift, the the relationship between the output of a of real magnetometer, ideal ideal magnetometer position canwritten be written magnetometer and and zerozero position errorerror termterm can be as: as: 𝐵Bx0 Bx1 𝐵 Bx 𝐵 By1 𝐵 (1) = =By 𝐵 ++ 𝐵By0 , , (1) 𝐵Bz0 𝐵 Bz 𝐵 Bz1 in the above equation, Bx1, By1 and Bz1 are real output. Bx, By, and Bz are ideal output. Bx0, in the above equation, Bx1 , By1 and Bz1 are real output. Bx , By , and Bz are ideal output. Bx0 , y0 and Bz0 are the zero position error terms and they can be obtained by the output of the BB y0 and Bz0 are the zero position error terms and they can be obtained by the output of the magnetometer whenthere thereisisno nomagnetic magneticfield. field.The Thesensitivity sensitivityerror errorisisoriginated originatedfrom fromthe the magnetometer when difference between the sensitivity of the three coordinate axes. The relationship between difference between the sensitivity of the three coordinate axes. The relationship between thereal realoutput, output,ideal idealoutput outputand andthe thesensitivity sensitivityofofthree threeaxes axescan canbebewritten writtenas:as: the 𝐾 0 0 𝐵 𝐵 Bx1 𝐵 =Kx 0 0 𝐾 0 0 𝐵Bx , (2) By1 = 0 Ky 0 By , (2) 𝐵 0 0 𝐾 𝐵 0 0 Kz Bz Bz1 in the above equation, Bx1, By1 and Bz1 are the real output. Bx, By, and Bz are the ideal output. inKxthe Bx1 , By1 and are theyreal Bx ,respectively. By , and Bz are , Kyabove , and Kequation, z are the sensitivities of B the axis, axisoutput. and z axis, In the idealideal case, z1 x output. ,K and Kzorthogonal are the sensitivities of the x axis, y axis and z axis,between respectively. In Kx = Ky K=xK z = The error is originated from the mismatch the ideal y , 1. ideal case, K = K = K = 1. The orthogonal error is originated from the mismatch between z coordinate xand yreal coordinate or the relationship between the real coordinates are not the idealorthogonal. coordinate and real coordinate the relationship the real coordinates exactly As above, if the angleorbetween the ideal between coordinate and real coordinate are not exactly orthogonal. As above, if the angle between the ideal coordinate and real is as shown in Figure 5 [41], the relationship between the real output and ideal output can coordinate as shown in Figure 5 [41], the relationship between the real output and ideal be writtenisas: output can be written as: cos 𝛼 cos 𝛼 cos 𝛼 𝐵 𝐵 𝐵 =coscos (3) Bx1 α x 𝛽 coscos αy 𝛽 coscos αz 𝛽 𝐵Bx , 𝛾 cos 𝛾 cos 𝛾 𝐵 By1 𝐵= coscos (3) β x cos β y cos β z By , cos γ cos γ cos γ B B x y z z z1 in ideal case, αx = βy = γz = 0, αy = αz = βx = βz = γx = γy = 90°. If we consider a fluxgate gradiometer which is composed of two identical fluxgate magnetometers, an additional in ideal case, αx = βy = γz = 0, αy = αz = βx = βz = γx = γy = 90◦ . If we consider a fluxgate gradiometer which is composed of two identical fluxgate magnetometers, an additional error term will occur which is originated from the inconsistent placement of two fluxgate magnetometers. It is named the position error for the fluxgate gradiometer and the form of the expression is same to the orthogonal error. Sensors 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 6 of 18 6 of 18 error term will occur which is originated from the inconsistent placement of two fluxgate magnetometers. It is named the position error for the fluxgate gradiometer and the form of the expression is same to the orthogonal error. Figure5.5.The Thedifference differencebetween betweenideal idealcoordinate coordinate(a) (a)and andreal realcoordinate coordinate(b) (b)about aboutthe theorthogonal orthogonal Figure error. The a-b-c coordinate system is the reference coordinate. Under ideal condition, theoutput output error. The a-b-c coordinate system is the reference coordinate. Under ideal condition, the coordinate system coincides with the reference coordinate, as shown in Figure 4a. However, under coordinate system coincides with the reference coordinate, as shown in Figure 4a. However, under real condition, there will be a deviation as shown in Figure 4b. For Equation (3), αx, βy and γz are the real condition, there will be a deviation as shown in Figure 4b. For Equation (3), αx , βy and γz are the angle between x and x1, y and y1, z and z1, respectively. Accordingly, αy, αz, βx, βz, γx, and γy are the angle between x and x1 , y and y1 , z and z1 , respectively. Accordingly, αy , αz , βx , βz , γx , and γy are the angle between x and y1, x and z1, y and x1, y and z1, z and x1, z and y1, respectively. angle between x and y1 , x and z1 , y and x1 , y and z1 , z and x1 , z and y1 , respectively. In Xu et al.’s work, the effect of sensitivity error, orthogonal error and position error In Xu et al.’s work, the effect of sensitivity error, orthogonal error and position error are considered together in one matrix A and the zero position error is considered in anare considered together in one matrix A and the zero position error is considered in another other term B0. So, the total effect of these error terms can be written as: term B0 . So, the total effect of these error terms can be written as: 𝑩𝟏 = 𝑨 ⋅ 𝑩 + 𝑩 𝟎 , (4) B1 = A · B + B0 , (4) 𝑎 𝑎 𝑎 𝐵 𝐵 𝐵 𝑎 a12𝑎 a,13𝑩 = 𝐵 , 𝑩B𝟎 x= 𝐵 . Bx0 where 𝑩𝟏 = 𝐵Bx1 , 𝑨 = 𝑎 a11 𝑎 a22𝑎 a23 , B𝐵= By ,𝐵B0 = By0 . where B1 = 𝐵By1 , A =𝑎 a21 a31 a32 a33 Bz Bz0 Bz1 With this method, the calibration is quick and accurate. The coefficients A and B0 can With this method, the calibration is quick and accurate. The coefficients A and B0 can be obtained by the method of undetermined coefficients after several measurements. At be obtained by the method of undetermined coefficients after several measurements. At the end of the paper, this calibration method is performed in experiments. For a single the end of the paper, this calibration method is performed in experiments. For a single three-component magnetometer, the maximum deviation can be reduced from 552.4 nT three-component magnetometer, the maximum deviation can be reduced from 552.4 nT to 15.0 nT with this calibration method. For the fluxgate gradiometer which is composed to 15.0 nT with this calibration method. For the fluxgate gradiometer which is composed of two similar magnetometers, the maximum deviation can be reduced from 3891.5 nT to of two similar magnetometers, the maximum deviation can be reduced from 3891.5 nT to 37.2nT nTwith withthis thiscalibration calibrationmethod. method. 37.2 Pan et al. provided a new calibrationmethod methodfor fortriaxial triaxialfluxgate fluxgatemagnetometers magnetometers Pan et al. provided a new calibration (TFMs) which combines a magnetic shielding room (MSR) and a triaxial uniform magnetic (TFMs) which combines a magnetic shielding room (MSR) and a triaxial uniform magnetic fieldcoil coil(TUMC) (TUMC)[42]. [42]. As As described described above, above, the the TFM TFM has hasthree threeintrinsic intrinsicerrors. errors. To Todate, date, field two kinds of calibration methods are proposed. The vector calibration method uses two kinds of calibration methods are proposed. The vector calibration method uses aa knownvector vectormagnetic magneticfield field reference its accuracy is strongly dependent on known asas thethe reference andand its accuracy is strongly dependent on the the accuracy of the known magnetic field [43]. However, the disturbance of the environaccuracy of the known magnetic field [43]. However, the disturbance of the environmental mental magnetic and the inaccuracy of thecannot turntable cannot pursuit of magnetic field andfield the inaccuracy of the turntable support thesupport pursuit the of calibration calibration of fluxgate magnetometers, so another method, the scalar calibration method of fluxgate magnetometers, so another method, the scalar calibration method is proposed, is proposed, whose accuracy is noton dependent on information. the attitude information. concept whose accuracy is not dependent the attitude The conceptThe of the scalarof the scalar calibration wasasproposed as early the 1970s. idealthe conditions, calibration method wasmethod proposed early as the 1970s.asUnder ideal Under conditions, form of theTFM formoutput of the TFM output should besurface. a spherical surface. due to of thethe existence the should be a spherical However, dueHowever, to the existence above of the above three errors, the form of the TFM output will change from a sphere to an three errors, the form of the TFM output will change from a sphere to an ellipsoid. Based ellipsoid. Based onellipsoid, the shapethe of the ellipsoid, the magnetometer on the shape of the magnetometer can be calibrated can [44].be calibrated [44]. Inpractical practicalcalibration, calibration,the theaccuracy accuracymay maybe beaffected affectedby bythe theenvironmental environmentalmagnetic magnetic In field[45,46] [45,46]and andthe theintrinsic intrinsicmagnetic magnetic impurities turntable [47,48] if the turntable field impurities in in thethe turntable [47,48] if the turntable is is used to tune attitude of the magnetic problem ofenvironmental the environmental magused to tune the the attitude of the magnetic field.field. The The problem of the magnetic neticisfield is more and more serious widely used electronic devices.ToTosolve solvethis this field more and more serious withwith the the widely used electronic devices. problem,ininthis thiswork, work,the theMSR MSRisisused. used.On Onthe theother otherhand, hand,in insome someearly earlyworks, works,to toreduce reduce problem, the themagnetic magneticfield fieldwhich whichisisoriginated originatedfrom fromthe thepower powersystem systemofofthe theturntable, turntable,they theyuse useaa manual method to rotate the turntable, but in this way, another problem about the time evolution of the magnetic field emerges because it usually takes more time to tune the turntable manually. To solve this problem, a standard TUMC is used. In Pan’s work, Sensors 2020, 20, x FOR PEER REVIEW Sensors 2020, 20, x FOR PEER REVIEW 7 of 18 7 of 18 Sensors 2021, 21, 1500 7 of 18 manual method to rotate the turntable, but in this way, another problem about the time manual method to rotate the turntable, but in this way, another problem about the time evolution of the magnetic field emerges because it usually takes more time to tune the evolution of the magnetic field emerges because it usually takes more time to tune the turntable manually. To solve this problem, a standard TUMC is used. In Pan’s work, turntable manually. To solve this problem, a standardand TUMC isSecondly, used. In Pan’s work, firstly, firstly,they theyconstructed constructedthe theerror errormodel modelofofthe theTUMC TUMC andTFM. TFM. Secondly,the themagnetic magnetic firstly, they constructed the error model of the TUMC and TFM. Secondly, the magnetic environmental environmentalnoise noisemodel modelofofMSR MSRisisadded. added.The Themost mostimportant importantpart partofofthis thiswork workisisthe the environmental noise model ofdisturbance MSR is added. The and mostthe important part ofcharacteristics this work is the analysis of the magnetic field in MSR magnetic field analysis of the magnetic field disturbance in MSR and the magnetic field characteristicsofof analysis ofMSR. the magnetic field disturbance performed in MSR and the itmagnetic field characteristics of TUMC TUMCin in MSR.Finally, Finally,experiments experimentsare are performedand and itisisproved provedthat thatthis thiscalibration calibration TUMC inhas MSR. Finally, experiments are performed and itdiagram is proved that this calibration method high sensitivity and accuracy. The schematic and the experimental method has high sensitivity and accuracy. The schematic diagram and the experimental method has high sensitivity andinaccuracy. The schematic diagram and the experimental picture pictureofofthis thismethod methodisisshown shown inFigures Figures66and and7,7,respectively respectively[42]. [42]. picture of this method is shown in Figures 6 and 7, respectively [42]. Figure6.6.Schematic Schematicdiagram diagramofofthe thecalibration calibrationmethod methodofofTFMs TFMsbased basedon onMSR MSRand andTUMC. TUMC. Figure Figure 6. Schematic diagram of the calibration method of TFMs based on MSR and TUMC. Figure 7. Experimental picture of the device for calibration of TFMs with MSR and TUMC: (a) Test platform; (b) CalibraFigure 7. 7. Experimental Experimental picture and TUMC: (a)(a) Test platform; (b)(b) Calibration Figure picture of of the thedevice devicefor forcalibration calibrationofofTFMs TFMswith withMSR MSR and TUMC: Test platform; Calibration of TUMC; (c) Calibration of TFM. of TUMC; (c) Calibration of TFM. tion of TUMC; (c) Calibration of TFM. 2.3.Sensitivity Sensitivityand andOther OtherRelated RelatedResearch ResearchWorks Works 2.3. 2.3. Sensitivity and Other Related Research Works Sensitivityisisaacore coreproperty propertyofofsensors. sensors.For Forfluxgate fluxgatemagnetometers, magnetometers,ititisisusually usually Sensitivity Sensitivity is a core property of sensors. For fluxgate magnetometers, it is usually expressed as the change of an output such as voltage or time difference per ambient field. expressed as the change of an output such as voltage or time difference per ambient field. expressed as the change of an output such as voltage or time difference per ambient field. Szewczyk et al. tried to increase the sensitivity of fluxgate sensors produced by the printed circuit board method [15]. The printed circuit board method is proposed to solve the Sensors 2020, 20, x FOR PEER REVIEW 8 of 18 Sensors 2021, 21, 1500 8 of 18 Szewczyk et al. tried to increase the sensitivity of fluxgate sensors produced by the printed circuit board method [15]. The printed circuit board method is proposed to solve the probproblem of the high traditional fluxgatesensors. sensors.The Thehigh highcost cost of of traditional lem of the high costcost of of traditional fluxgate traditional fluxgate fluxgate sensors is due to the large amount of manual work involved in their sensors is due to the large amount of manual work involved in theirproduction, production,so sothe the printed circuit board method can reduce the cost of fluxgate sensors efficiently, but at printed circuit board method can reduce the cost of fluxgate sensors efficiently, but atthe the same same time, time, the the sensitivity sensitivity of of fluxgate fluxgatemagnetometers magnetometers based based on on printed printed circuit circuitboards boardsisis strongly [49]. In In[15], [15],the theauthors authors investigated feasibility of increasing the strongly reduced reduced [49]. investigated thethe feasibility of increasing the sensensitivity by lengthening using a magnetic concentrator based onfinite the sitivity by lengthening the the corecore andand using a magnetic flux flux concentrator based on the finite element method and open-source software. The magnetic flux concentrator has element method and open-source software. The magnetic flux concentrator has been apbeen applied in many other magnetic sensors to increase the sensitivity [50,51]. Generally plied in many other magnetic sensors to increase the sensitivity [50,51]. Generally speakspeaking, it increases the sensitivity by decreasing the demagnetization field. However, the ing, it increases the sensitivity by decreasing the demagnetization field. However, the perperformance of magnetic flux concentrators based on thin layer fluxgate sensors has never formance of magnetic flux concentrators based on thin layer fluxgate sensors has never been discussed. In this work, it is found that a longer core will effectively increase the sensibeen discussed. In this work, it is found that a longer core will effectively increase the tivity but the effect of the magnetic flux concentrator is very weak, so it is not recommended sensitivity but the effect of the magnetic flux concentrator is very weak, so it is not recomto use a magnetic flux concentrator in a printed circuit board-based fluxgate magnetometer. mended to use a magnetic flux concentrator in a printed circuit board-based fluxgate magTo increase the sensitivity of a RTD fluxgate magnetometer, Chen et al. built a sennetometer. sitivity model for RTD fluxgate magnetometers [16]. The model is clear and simple and To increase the sensitivity of a RTD fluxgate magnetometer, Chen et al. built a sensican discuss the sensitivity of the RTD fluxgate and the coercivity of the magnetic core tivity model for RTD fluxgate magnetometers [16]. The model is clear and simple and can separately. When the excitation current is sinusoidal, the sensitivity of the RTD fluxgate discusscan thebesensitivity RTD fluxgate and the coercivity theas magnetic core sepasensor written as of thethe function of coercivity of the magneticofcore well as amplitude rately. When the excitation current is sinusoidal, the sensitivity of the RTD fluxgate sensor and frequency of the driving field, as shown in Equation (5) [52]: can be written as the function of coercivity of the magnetic core as well as amplitude and frequency of the driving field, as shown in Equation (5) [52]: 1 1 ∂RTD 2 Hem Hem r r S= + (5) = 2 2 , ∂Hx 𝑆 =ω =1 − Hc + Hx + 1 − Hc − ,Hx (5) Hem Hem as the thecoercivity coercivityofofthe thecore coreisisdependent dependent driving condition However, as onon thethe driving condition andand the the relationship between them is unknown, it is difficult to calculate the sensitivity with relationship between them is unknown, it is difficult to calculate the sensitivity with EquaEquation (5). What’s more, sensitivity also dependenton onthe thetarget target magnetic magnetic field tion (5). What’s more, thethe sensitivity is is also dependent field as as shown in Figure 8 [16]. It can be seen that only under low target magnetic field conditions, shown in Figure 8 [16]. It can be seen that only under low target magnetic field conditions, the the sensitivity sensitivity isis nearly nearly uniform uniform (within (within ±± 1000 1000 nT), nT), so so the the sensor sensor can can only onlyaccurately accurately measure measure low lowfields fields[53]. [53].In InSzewczyk’s Szewczyk’swork, work,they theydeduced deducedthe theexpression expressionof ofsensitivity sensitivity under under sinusoidal sinusoidal excitation excitation from from the theexpression expressionof ofsensitivity sensitivityunder undertrilinear trilinearexcitation excitation and tried to calculate the differential permeability µd more accurately. Finally, and tried to calculate the differential permeability µd more accurately. Finally,the themodel model isis verified verified by byexperiments. experiments. This This work work separates separates the the investigation investigation of of sensitivity sensitivity of of RTD RTD fluxgates fluxgatesand andcoercivity coercivityof ofthe themagnetic magneticcore. core.ItItalso alsooffers offersaaplatform platformto tofurther furtherinvestigate investigate the thestructure structureof ofRTD RTDfluxgate fluxgatemagnetic magneticsensors. sensors. Figure8.8.Relationship Relationshipbetween betweensensitivity sensitivityof ofRTD RTDfluxgate fluxgatemagnetometer magnetometerand andtarget targetmagnetic magneticfield. Figure field. Because this relationship, thefluxgate RTD fluxgate magnetometer canbeonly be applied in detectBecause of thisof relationship, the RTD magnetometer can only applied in detecting weak ing weak magnetic field. magnetic field. Yang et al. proposed a time domain method to measure current [54]. It is a bidirectionally saturated fluxgate based on open-loop self-oscillating technology. The advantage Sensors 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 9 of 18 9 of 18 Yang et al. proposed a time domain method to measure current [54]. It is a bidirectionally saturated fluxgate based on open-loop self-oscillating technology. The advantage of this method is that there is no time delay because the current is estimated by the time of this method is that no time and delay currentofisthe estimated by To theobtain time difference between thethere first is half-cycle thebecause second the half-cycle excitation. difference between the first half-cycle and the second half-cycle of the excitation. To obtain a better temperature stability, the authors used a nanocrystalline alloy core. Finally, the aperformance better temperature stability, authorsby used a nanocrystalline alloy core. such Finally, the of the method is the confirmed experiments and the properties as lineperformance of the method is confirmed by experiments and the properties such as linearity arity and sensitivity are discussed. Ramasamy et al. characterized the superconducting and sensitivity are discussed. Ramasamy et al. characterized the superconducting quantum quantum interfere device (SQUID)-based time domain electromagnetic (TDEM) system interfere (SQUID)-based time domain electromagnetic (TDEM) system It is [55]. It is device found that the early time of the fluxgate magnetometer behaves like a [55]. combinafound that the early time of the fluxgate magnetometer behaves like a combination tion of induction coil and magnetic field sensor. However, at later times, it behaves likeofa induction coil and pure magnetic fieldmagnetic sensor. field sensor. However, at later times, it behaves like a pure magnetic field sensor. 3. Applications 3. Applications Because of their high sensitivity and resolution, fluxgate magnetic sensors are widely Because of their high sensitivity and resolution, fluxgate magnetic sensors are widely used in geophysics and astro-observations. Recently, China’s first Mars mission Tianwen-1 used in geophysics and astro-observations. Recently, China’s first Mars mission Tianwen-1 and NASA’s spacecraft Juno both used fluxgate sensors to detect the magnetic field on Mars and NASA’s spacecraft Juno both used fluxgate sensors to detect the magnetic field on and Jupiter. The unmanned aerialaerial vehicles are also as theasnew carrier to perform such Mars and Jupiter. The unmanned vehicles are used also used the new carrier to perform detections about Earth’s magnetic field apart from the traditional carriers such as a helicopsuch detections about Earth’s magnetic field apart from the traditional carriers such as a ter aeromagnetic surveyssurveys or a ground magnetic surveys.surveys. helicopter aeromagnetic or a ground magnetic 3.1. Astro Astro Observation Observation 3.1. Recently,China’s China’sfirst firstMars Marsmission missionTianwen-1 Tianwen-1was waslunched lunched and and Mars Mars Orbiter Orbiter MagneMagneRecently, tometer (MOMAG) is one of the seven scientific payloads on it. The project is performed by tometer one of the seven scientific payloads on it. The project is performed a team from Chinese Environment of of by a team from ChineseAcademy AcademyofofSciences SciencesKey Key Laboratory Laboratory of Geospace Environment University of of Science Science and and Technology Technologyof ofChina China[56]. [56].The TheMOMAG MOMAGincludes includestwo twoseparate separate University fluxgate sensors which inin Figure 9 [56]. TheThe dual magnetomfluxgate whichare arefixed fixedon onaaboom boomasasshown shown Figure 9 [56]. dual magneeter structure is designed to eliminate the the interference of the magnetic field induced by the tometer structure is designed to eliminate interference of the magnetic field induced by orbiter. Considering thatthat the distance between the two (about 0.9 m)0.9 is much the orbiter. Considering the distance between the magnetometers two magnetometers (about m) is much smaller compared with theofsize of Mars’s magnetosphere, the difference of the smaller compared with the size Mars’s magnetosphere, so the so difference of the results results between themagnetometers two magnetometers be assumed be solely to the orbiter between the two can becan assumed to betosolely due due to the orbiter andand the the corresponding noise. In this the magnetic the orbiter canseparated be separated corresponding noise. In this way,way, the magnetic fieldfield fromfrom the orbiter can be from from the total magnetic method is firstly developed in the Venus Express project the total magnetic field.field. ThisThis method is firstly developed in the Venus Express project in in 2006. 2006. Figure 9. 9. The The schematic Orbiter Figure schematic diagram diagram of ofTianwen-1 Tianwen-1Mars Marsorbiter orbiterand andthe thedual-structure dual-structureMars Mars Orbiter Magnetometer on it. Magnetometer on it. has been been found found that that there there isisno noglobal globalmagnetic magnetic field fieldon onMars Marsby bythe theMars MarsGlobal Global ItIt has Surveyor (MGS) (MGS) Mission Mission in in1998, 1998,but buttwo twoother otherkinds kindsof ofmagnetic magneticfield fieldstill stillexist. exist.They Theyare are Surveyor the magnetosphere magnetosphere produced produced by bythe thesolar solarwind windand andthe thelocal localstrong strongmagnetic magneticcrustal crustalfield field the near the southern highlands of Mars. The most important mission of MOMAG is to measure the vector magnetic field of the two sources and the interaction between them. The solar Sensors 2021, 21, 1500 the vector magnetic field of the two sources and the interaction between them. The solar wind is a cluster of plasmas running under supersonic speed. It carries the interplanetary magnetic field (IMF) with it. As it cannot pass through Mars, it leaves a magnetosphere around the Mars with the frozen-in IMF. The structure of the magnetosphere is shown in Figure 10 [56]. It mainly includes the bow shock, magnetosheath, magnetic pileup boundary 10 of 18 (MPB) and the ionosphere or photoelectron boundary (PEB). The bow shock is the outermost part of magnetosphere. The solar wind transitions from supersonic to subsonic when it passes through the bow shock. The layer inside the bow shock is the hotter, denser, more turbulent magnetosheath and the MPB is the lower boundary magnetosheath. The layer wind is a cluster of plasmas running under supersonic speed. of It carries the interplanetary magnetic (IMF) with is it.the AsPEB. it cannot pass through it leaves a magnetosphere inside thefield magnetosheath It is the critical partMars, of magnetosphere of Mars which around thethe Mars thefrom frozen-in IMF. Theand structure ofmostly the magnetosphere shown separates ionswith mostly the solar wind the ions from Mars. Onisthe night in Figure It mainly includes bow shock, magnetic pileup side, there10 is [56]. a magnetic tail. About thethe magnetic crustalmagnetosheath, field near the southern highlands, boundary (MPB) thestronger ionosphere (PEB). The abow shock we know that it isand much than or thephotoelectron magnetic fieldboundary of the Earth. It forms small local ismagnetosphere the outermostand partstrongly of magnetosphere. The solar wind transitions from supersonic to affects the magnetic field from solar winds at lower altitude. subsonic whenit itcan passes through the bow shock. layer inside the bow shock is parthe On one hand, protect the planet surface fromThe the damage of electrically charged hotter, more magnetosheath and the is theflux lower of ticles indenser, universe. On turbulent the other hand, it can also shield the MPB ion escape nearboundary the southern magnetosheath. The layer inside the magnetosheath is the PEB. It is the critical part of highlands. magnetosphere of Mars which separates theperform ions mostly frommeasurement, the solar wind andneed the ions As the fluxgate magnetometers do not absolute they to be mostly from Mars. On the night side, there is a magnetic tail. About the magnetic calibrated both on Earth and in-flight. After the measurement, the results need to becrustal further field near the southern we know that it is To much stronger thanpower the magnetic field corrected to exclude thehighlands, various influencing factors. save the limited of the spaceof the the Earth. It forms aplan small localcarefully magnetosphere and strongly affects the field craft, observation is also designed. Near the periareon andmagnetic apoareon, the from solar winds at lower altitude. On one hand, it can protect the planet surface from the magnetometer will work at the sampling frequency of 32 Hz. In other positions, the magnedamage electrically charged particles in universe. other hand, it can also shield tometer of will work at the sampling frequency of 1 Hz.On Onthe average, the magnetometer will the ion escape flux near the southern highlands. detect the magnetic field of Mars’s magnetosphere 1.89 kilobits per second. Figure10. 10.Schematic Schematicdiagram diagramof ofthe themagnetosphere magnetosphereproduced producedby bysolar solarwind windon onMars. Mars. Figure As the fluxgate do not perform absolute measurement, to Kotsiaros et al. magnetometers reported the measurement of Jupiter’s magnetic field bythey the need fluxgate be calibrated both on Earth and in-flight. After the measurement, results needdesign, to be magnetometer installed on the spinning spacecraft Juno [57]. Similarthe to Tianwen-1′s further corrected to excludeonthe various influencing factors. To save the limited power the fluxgate magnetometer Juno also uses two independent magnetometers placed on a of the theto observation plan is also carefullyfield designed. Near thespacecraft periareonitself. and bar of spacecraft, the spacecraft eliminate the effect of magnetic induced by the apoareon, magnetometer will work at two the sampling frequency of 32 Hz. In other Differently,the Juno spins every 30 s, or about turns per minute. According to Faraday’s positions, the magnetometer willorwork at law, the sampling Hz. On average, law of electromagnetic induction Lenz’s a spinningfrequency conductorofin1magnetic field will the magnetometer will in detect the magnetic field of Mars’s 1.89 kilobits induce an edge current the conductor and the edge currentmagnetosphere will in turn generate an addiper second. tional magnetic field. This additional magnetic field can be seen as the background noise Kotsiaros et al. reported the measurement of Jupiter’s magnetic field by the fluxgate magnetometer installed on the spinning spacecraft Juno [57]. Similar to Tianwen-1’s design, the fluxgate magnetometer on Juno also uses two independent magnetometers placed on a bar of the spacecraft to eliminate the effect of magnetic field induced by the spacecraft itself. Differently, Juno spins every 30 s, or about two turns per minute. According to Faraday’s law of electromagnetic induction or Lenz’s law, a spinning conductor in magnetic field will induce an edge current in the conductor and the edge current will in turn generate an additional magnetic field. This additional magnetic field can be seen as the background noise and it will affect the measurement of the Jupiter’s intrinsic magnetic field. According to author’s estimations, the additional magnetic field is about 0.001 Gauss Sensors 2020, 20, x FOR PEER REVIEW 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 11 of 18 11 of 18 11 of 18 it will affect the of the Jupiter’s intrinsic magnetic field. and it will affectand the measurement ofmeasurement the Jupiter’s intrinsic magnetic field. According to au-According to author’s the additional field is about 0.001 Gaussfield in an thor’s estimations, the estimations, additional magnetic field ismagnetic about 0.001 Gauss in an intrinsic of intrinsic field of about 3 Gauss. For fluxgate sensors, this value is pretty large and should not be ignored. about 3 Gauss.in For fluxgate sensors, this value is pretty large and should not be ignored. an intrinsic field of about 3 Gauss. For fluxgate sensors, this value is pretty large and The authors applied the finite element method and the Maxwell equations to quantitatively The authors applied thenot finite element method and the Maxwell to quantitatively should be ignored. The authors applied theequations finite element method and the Maxwell calculate the spinning induced magnetic field.upThey also put up a method eliminate this calculate the spinning induced magnetic field. They also put a method tomagnetic eliminate thistoThey equations to quantitatively calculate the spinning induced field. also put additional field. Theresults corresponding results are shown in12 Figures 11the and 12 [57]. At the end additional field.up The corresponding are additional shown in Figures 11 and [57]. At end a method to eliminate this field. The corresponding results are shown in of also the paper, also At provide another which similar to the “thin shell”which method of the paper, they provide another method which similar to the “thin shell” method Figures 11 andthey 12 [57]. the end of theismethod paper, they alsois provide another method is to evaluate the induced field. to evaluate the similar induced field. to the “thin shell” method to evaluate the induced field. Figure 11. The results of different times of the finiteused element method used in analyzing the magFigure 11. The results of different the finite element method in analyzing the field magFigure 11. The results of different times of thetimes finiteofelement method used in analyzing the magnetic caused by the netic field causedspace by the spinning space craft. netic field caused by the spinning craft. spinning space craft. Figure12. 12. Two different casesofofthe themodulation modulation results. The blue one the case with a Figure 12. Two different cases ofdifferent the modulation results. The blueresults. one is for the case with afor Figure Two cases The blue one is is for the case with a stronger stronger magnetic field in z direction while the yellow one is for the case with a stronger magnetic stronger magnetic field in z direction while the yellow one is for the case with a stronger magnetic magnetic field in z direction while the yellow one is for the case with a stronger magnetic field in field in x-y direction. field in x-y direction. x-y direction. 3.2.Geophysics GeophysicsObservation Observation 3.2. 3.2. Geophysics Observation LeMaire Maireaetet al.applied applied fluxgate sensor which ismounted mounted onan anunmanned unmannedaerial aerial al. aafluxgate which on Le Maire et al. Le applied fluxgate sensor which issensor mounted onisan unmanned aerial vehicle (UAV) mapping [58]. Compared with other geophysical methvehicle (UAV) in magnetic magnetic mappingwith [58]. Compared with other geophysical mapping vehicle (UAV) in magnetic mapping [58]. Compared other geophysical mapping meth- mapping ods, magnetic has of the advantages mapping both large scale objects and smallmethods, magnetic mapping has the advantages ofscale mapping both scale objects and ods, magnetic mapping has themapping advantages mapping bothoflarge objects andlarge smallscale with with the same instrument. Traditionally, magnetic mapping persmall-scale the same instrument. Traditionally, magnetic mapping is usually scale objects with theobjects sameobjects instrument. Traditionally, magnetic mapping is usually per- is usually formed by the ground or airborne magnetic surveying. However, there a gap of height performed by the ground or airborne magnetic surveying. However, is a gap of height formed by the ground or airborne magnetic surveying. However, there is a gap of height between ground and magnetic surveying because between the ground andairborne airborne magnetic surveying becausethe thefixed-wing fixed-wing aircraftand and between the ground andthe airborne magnetic surveying because the fixed-wing aircraft and aircraft helicopters cannot fly too low for safety reasons. For ground magnetic surveying, its result can be easily affected by the noise from the anthropogenic origin which will affect the Sensors 2020, 20, x FOR PEER REVIEW 12 of 18 Sensors 2021, 21, 1500 12 of 18 helicopters cannot fly too low for safety reasons. For ground magnetic surveying, its result can be easily affected by the noise from the anthropogenic origin which will affect the results of airborne magnetic surveying, so the results of ground and airborne magnetic surveying results of airborne magnetic surveying, so the results of ground and airborne magnetic are not easy to relate. However, the demand for continuously measuring the magnetic field surveying are not easy to relate. However, the demand for continuously measuring the of different heights is strong. It is well known that the map obtained by magnetic method magnetic field of different heights is strong. It is well known that the map obtained by can vary by several orders of magnitude according to different distances to the magnetic magnetic method can vary by several orders of magnitude according to different distances origin or different spacing between magnetic profiles. to the magnetic origin or different spacing between magnetic profiles. The recently recently emerging UAVs can flyfly at The emerging UAV UAV is is an anideal idealsolution solutionfor forthis thisproblem. problem.AsAs UAVs can thethe height between ground andand 100100 m, m, it effectively fillsfills the the gapgap of traditional ground and at height between ground it effectively of traditional ground airborne magnetic surveying. Generally, the UAV can be divided into two types: fixed wing and airborne magnetic surveying. Generally, the UAV can be divided into two types: fixed and rotary wing. wing. The fixed higher and larger range. Butrange. they need wing and rotary Thewing fixedUAVs winghave UAVs havespeed higher speed and larger But larger plate to take off and land. On the other hand, the rotary wing UAVs is a new member they need larger plate to take off and land. On the other hand, the rotary wing UAVs is a of themember family of usedoffor airborne is smaller and more maneuverable new of UAVs the family UAVs usedmagnetism. for airborneIt magnetism. It is smaller and more comparing withcomparing the fixed wing UAVs. It wing only requires veryrequires small plate to take offplate and maneuverable with the fixed UAVs. Itaonly a very small land. But at the same time, the spatial range of rotary wing UAV is also smaller (several to take off and land. But at the same time, the spatial range of rotary wing UAV is also kilometers) and the speed is and lower m/s). In this work, as the wingasUAV smaller (several kilometers) the(typically speed is 10 lower (typically 10 m/s). Inrotary this work, the is used, the smaller and lighter fluxgate vector magnetometer is more preferrable. the rotary wing UAV is used, the smaller and lighter fluxgate vector magnetometer isAs more fluxgate vector magnetometer does not measure the absolute magnetic field, it needs to be preferrable. As the fluxgate vector magnetometer does not measure the absolute magnetic calibrated before using. In this before work, the noise mainly the intrinsic andfrom induced field, it needs to be calibrated using. In isthis work,from the noise is mainly the magneticand fieldinduced of UAV.magnetic field of UAV. intrinsic work is is performed performed in in the the Northern Northern Vosges VosgesMountains. Mountains. The The geological geological context context is is The work asas houses, pipelines andand various buried fercomplex and and many manyanthropogenic anthropogenicobjects, objects,such such houses, pipelines various buried rous objects, may affect investigated ferrous objects, may affectthe thelocal localmagnetic magneticfield. field.This Thisplace place has has been widely investigated deep drilling drilling project project for for geothermal geothermal resource resource prospecting. prospecting. In In this this work, work, the the because it is the deep anomaly map map of of ground ground (0.8 (0.8 m), m), 1.2 1.2 m, m, 30 30 m m and and 100 100 m m are are drawn. drawn. The The results results of of magnetic anomaly 100 m m after after reduction reduction to the pole of ground survey in the south is shown in Figure 13 [58]. 100 It is superimposed superimposedon ona asatellite satellite image. A Matrice quadcopter designed Da image. A Matrice 210210 RTKRTK quadcopter designed by DabyJiang Jiang Innovation (DJI, Shenzhen, as shown in Figure [58]. The of results of Innovation (DJI, Shenzhen, China)China) is usedisasused shown in Figure 14 [58].14 The results ground ground survey and UAVs are compared and the comparison with upward continuation survey and UAVs are compared and the comparison with upward continuation is also peris also performed. It is both found both the and wavelength and amplitude ofanomaly the magnetic formed. It is found that thethat wavelength amplitude of the magnetic maps anomaly maps different for different altitudes. The results are consistent with former are different forare different altitudes. The results are consistent with former studies both in the studies both (e.g., in theidentification crustal scale of (e.g., identification of major contacts) faults or geological contacts) crustal scale major faults or geological and local scale (e.g., and local scaleof(e.g., identification anthropic pipes or archaeological remains). identification anthropic pipes orof archaeological remains). onon a UAV at at thethe height of of Figure 13. The The magnetic magneticmap mapobtained obtainedby bythe thefluxgate fluxgatemagnetometer magnetometer a UAV height 100 m m with with aa satellite satellite image image as as the the background. background. 100 2021, REVIEW 21, 1500 s 2020, 20, xSensors FOR PEER Sensors 2020, 20, x FOR PEER REVIEW 13 of 18 13 of 18 13 of 18 Figure 14. (a) The Matrice 210 RTK quadcopter designed by Da Jiang Innovation (b) and the BarFigure 14. (a) 210 RTK quadcopter designed by Da Innovation (b) and BarFigure (a)The TheMatrice Matrice 210 RTK quadcopter designed by Jiang Da Jiang Innovation (b)the and the tington MAG03-MC fluxgate magnetometer (c). The overall weight of the magnetic equipment is tington MAG03-MC fluxgate magnetometer (c). The overall weight of the magnetic equipment isis Bartington MAG03-MC fluxgate magnetometer (c). The overall weight of the magnetic equipment 484 g. 484 g. 484 g. 3.3. Other Related 3.3. Other 3.3.Applications Other Related Related Applications Applications Schoinas et al.Schoinas fabricated characterized flexible fluxgate sensorfluxgate with pad-printed et al. and aa flexible sensor Schoinas etand al. fabricated fabricated andacharacterized characterized flexible fluxgate sensorwith withpad-printed pad-printed solenoid coils [59]. Recently, wearable intelligent devices are a new trend in daily solenoid new in solenoidcoils coils[59]. [59]. Recently, Recently,wearable wearableintelligent intelligentdevices devicesare areaaconsumer newtrend trend inconsumer consumerdaily daily electronic devices. In this trend, the flexible sensor is the indispensable component. The electronic devices. In this trend, the flexible sensor is the indispensable component. electronic devices. In this trend, the flexible sensor is the indispensable component.The The fluxgate magnetic sensor is well sensor knownis its known high sensitivity andsensitivity resolutionand for resolution the low for fluxgate magnetic well for fluxgate magnetic sensor isfor well known for its its high high sensitivity and resolution for the thelow low magnetic field.magnetic However, in consumer electronic devices, the high sensitivity andsensitivity resolutionand field. However, in electronic devices, the magnetic field. However, inconsumer consumer electronic devices, thehigh high sensitivity andresolution resolution are not necessary, so it is replaced other kindsby ofother magnetic sensors such as anisotropic are necessary, so ititisis replaced kinds ofofmagnetic sensors such are not not necessary, soby replaced by other kinds magnetic sensors suchas asanisotropic anisotropic magnetoresistance (AMR) sensors. The main obstacle for wider application of fluxgate sen-of fluxgate magnetoresistance (AMR)sensors. sensors.The Themain main obstacle wider application of fluxgate magnetoresistance (AMR) obstacle forfor wider application sensor is their complex and expensive fabrication method, so a method that can easily fabricate sensor is their complex and expensive fabrication method, so a method that can easily sor is their complex and expensive fabrication method, so a method that can easily fabricate fluxgate sensors in largesensors numbers is urgently needed, evenisthough this process the sensifabricate fluxgate in large numbers urgently needed, evenin though in thisthe process fluxgate insensors large numbers is urgently needed,ineven though this process sensitivity and resolution may be lowered. In this work, a pad-printing technique is applied to the sensitivity and resolution may be lowered. In this work, a pad-printing technique tivity and resolution may be lowered. In this work, a pad-printing technique is applied is to fabricate the solenoid coil of the the sensor [60–63]. The schematic diagram and the photoapplied fabricate solenoid of the sensor [60–63]. The schematic diagram the fabricateto the solenoid coil of thecoil sensor [60–63]. The schematic diagram and theand photographic view photographic of the printed sensor are printed shown in Figure 15 [59]. The synthesis process is the sensor shown in Figure [59]. The synthesis processis graphic view view of theofprinted sensor are are shown in Figure 15 15 [59]. The synthesis process schematically shown in Figure 16 [59]. After synthesis, the performance of the sensor is charis schematically shown in Figure 16 [59]. After synthesis, the performance of the sensor is schematically shown in Figure 16 [59]. After synthesis, the performance of the sensor is characterized. The characterized. corresponding results include the waveform of the output voltage of the sensThe corresponding results include the waveform of the output voltage of acterized. The corresponding results include the waveform of the output voltage of the sensing coil, the magnitude of the sensor’s second harmonic response and the sensor and sensitivity. the coil, the magnitude of the second sensor’s second harmonic response and the sensor ing sensing coil, the magnitude of the sensor’s harmonic response the sensor sensitivity. All the above sensitivity. results are measured under different excitation currents. It is worth noting All the above results are measured under different excitation currents. It is All the above results are measured under different excitation currents. It is worth noting worth noting that the noise of the sensor is at a high level. This is due to the shape of the that the noise of the sensor is at a high level. This is due to the shape of the bar sensor which that the noise of the sensor is at a high level. This is due to the shape of the bar sensor which sensor which is similar Additionally, to the case of linear transformer. Additionally, the temperature is similar to thebar case of linear transformer. the temperature of the sensor is also is similar to the case of linear transformer. Additionally, the temperature of the sensor is also the sensor is temperature also measured. It is found that the temperature is dependent on the measured. It isof found thatItthe dependent on the strength of frequency measured. is found that theistemperature is dependent onand thefrequency strength and of ◦ strengthThe andhighest frequency of the excitation current. The highest temperature is 67.2 C which the excitation current. temperature istemperature 67.2 °C which appears near the excitation the excitation current. The highest is 67.2 °C which appears near the excitation appearsp-p near the excitation coils a 700-mA p-p excitationofcurrent at 100 kHz and the coils under a 700-mA at under 100 kHz andatthe the sensing coils under excitation a 700-mA current p-p excitation current 100temperature kHz and the temperature of the sensing ◦ C under of the sensing coil is 32.6 the same condition. It can beisconcluded that coil is 32.6 °C temperature under the same condition. It can be concluded that the printing technique coil is 32.6 °C under the same condition. It can be concluded that the printing technique is the printing technique is imperfect because the temperature distribution is unsymmetric imperfect because the temperature distribution is unsymmetric the same current. imperfect because the temperature distribution isunder unsymmetric under theThe same current. The under the same current. The corresponding results are shown in Figure 17 [59]. correspondingcorresponding results are shown in Figure 17 [59]. results are shown in Figure 17 [59]. Figure 15. offluxgate the printed fluxgate magnetometer wearable intelligent device (a) and Figure 15. Structure of Structure the printed magnetometer on wearable on intelligent device (a) and the experimental picture Figure 15. Structure of the printed fluxgate magnetometer on wearable intelligent device (a) and the experimental picture (b). (b). the experimental picture (b). Sensors 2020, 20, x FOR PEER REVIEW Sensors 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 14 of 18 14 of 18 14 of 18 Figure 16. printed fluxgate magnetometer. (a) Printing the bottom Figure Theproducing the printed fluxgate magnetometer. Printing the bottom bottom 16. The producingprocess processofofthe the printed fluxgate magnetometer. (a) Printing the conductive layer; vias; (c) (c) Printing thethe bottom insulating layer; (d) The conductive layer;(b) (b)Printing The Printingthe theconductive conductive vias; Printing bottom insulating layer; (d) The mounting and attachment of magnetic core; (e) Printing the insulating walls; (f) Printing the top mounting and attachment of magnetic core; (e) Printing the insulating walls; (f) Printing the top mounting and attachment of magnetic core; (e) Printing the insulating walls; (f) Printing the top insulating layer; (g) Printing the top conductive layer. insulating layer; (g) Printing the top conductive layer. insulating layer; (g) Printing the top conductive layer. Figure 17. The temperature distribution of the printed fluxgate magnetometer under a certain working17. condition. Figure The of of thethe printed fluxgate magnetometer under a certain 17. Thetemperature temperaturedistribution distribution printed fluxgate magnetometer under a certain working condition. Apart from the fluxgate magnetometer which needs the AC or DC excitation current, Zhou et al. applied a fluxgate magnetometer based on weak magnetic detection technology Sensors 2020, 20, x FOR PEER REVIEW Sensors 2021, 21, 1500 15 of 18 15 of 18 Apart from the fluxgate magnetometer which needs the AC or DC excitation current, Zhou et al. applied a fluxgate magnetometer based on weak magnetic detection technology to the defects defectsofofarbitrary arbitraryorientations orientations in coiled tubing Traditionally, to probe probe the in coiled tubing (CT)(CT) [64].[64]. Traditionally, magmagnetic flux leakage (MFL) testing is one of the non-destructive testing (NDT) methods netic flux leakage (MFL) testing is one of the non-destructive testing (NDT) methods used used for detection CT failures [65–67]. However, it issensitive only sensitive to circumferentially for detection CT failures [65–67]. However, it is only to circumferentially distribdistributed defects and cannot detect axially distributed defects. The method proposed uted defects and cannot detect axially distributed defects. The method proposed in this in thiscan work can effectively detect theindefects in any direction. It can also between distinguish work effectively detect the defects any direction. It can also distinguish difbetween different types of defects such as axial, circumferential and pore type defects. ferent types of defects such as axial, circumferential and pore type defects. Additionally, as Additionally, as it does require rotationfields, of magnetic fields, theequipment size of the is equipment it does not require thenot rotation ofthe magnetic the size of the relatively issmall. relatively small. The mechanism of ofthe theweak weakmagnetic magneticfield fielddetection detection technology in defect The working working mechanism technology in defect dedetection is schematically shown in Figure 18 [64]. The mechanism of the technology is tection is schematically shown in Figure 18 [64]. The mechanism of the technology is that that the permeabilities of the workpiece (µ) and the defect (µ0 ) are usually different. If the the permeabilities of the workpiece (µ) and the defect (µ′) are usually different. If the perpermeability of the defect is higher (µ0 > µ), the curve of magnetic induction intensity B will meability of the defect is higher (µ′ > µ), the curve of magnetic induction intensity B will be be concave as shown on the left bottom panel of Figure 18. If the permeability of the defect concave as shown on the left bottom panel of Figure 18. If the permeability of the defect is is lower (µ0 < µ), the curve of magnetic induction intensity B will be upward as shown on lower (µ′ < µ), the curve of magnetic induction intensity B will be upward as shown on the the right bottom panel of Figure 18. The magnetic induction intensity of every position right bottom panel of Figure 18. The magnetic induction intensity of every position around around the workpiece can be measured by passing a three-dimensional magnetic sensor the workpiece can be measured by passing a three-dimensional magnetic sensor above the above the workpiece. Then, the gradient of magnetic induction intensity with space can be workpiece. Then, Bthe intensity with space can be obtained ∆x )− B( x ) of magnetic induction ( x +gradient obtained by ∂B . As ∆x is a constant, ∂B and B( x + ∆x ) − B( x ) should have ∆ ≈ ∆x ∂x ∂x by . As ∆𝑥 is a constant, and 𝐵 𝑥 + ∆𝑥 𝐵 𝑥 should have the same ∆ but different amplitudes, so the interference between adjacent magnetic the same shape shape but different amplitudes, so the interference between adjacent magnetic magnetic anomalies anomalies will be reduced and this is helpful to distinguish the superimposed will be reduced and this is helpful to distinguish the superimposed magnetic anomalies. In anomalies. In addition, comparing with the gradient of magnetic induction intensity of the addition, comparing withofthe of magnetic induction intensity the workpiece, the gradient thegradient geomagnetic field is much smaller, soof it the canworkpiece, suppress the gradient of the geomagnetic fieldIfiswe much smaller, it can suppress the components local background local background gradient field. calculate the so gradient of the three of B gradient field. If we calculate the gradient of the three components of B (Bx, By, Bz) in three (B x , By , Bz ) in three directions (x, y, z), then the magnetic gradient tensor G can be obtained directions y, z), then the magnetic gradient tensor G can be obtained as Equation (6): as Equation(x,(6): ∂⎡2 ϕm ∂2 ϕm ∂2 ϕm ∂B ⎤ x ⎡∂Bx ∂Bx ⎤ 𝐵 B 𝐵 B 𝐵 B ∂x∂y ∂x∂z ∂x ∂y ∂z ∂x2 ⎢ ⎥ xx xy xz ⎢ ⎥ ∂By ∂By ∂By ∂2 ϕm ∂2 ϕm ∂2 ϕm 𝐵 Byx𝐵 Byy𝐵 Byz ⎥ == = ⎥= ⎢ 𝐺=⎢ , , (6) (6) G= 2 ∂x ∂y∂x ∂y∂z ∂y ∂z ∂y ⎢ ⎥ 𝐵 𝐵 𝐵 2 2 2 ∂Bz ⎢∂Bz ∂Bz ⎥ ∂⎢ ϕm ∂ ϕm ∂ ϕm ⎥ Bzx Bzy Bzz ∂x ∂z ∂z∂y ⎣∂y ⎦ ∂z∂x ∂z2 ⎦ ⎣ is the themagnetic magneticscalar scalarpotential potentialand andits itsdifferential differentialwith withspace spaceisisthe thecorresponding corresponding whereϕφmm is where magnetic induction intensity in that direction. B ij (i, j = x, y, z) are the components of the magnetic intensity in that direction. Bij (i, j = x, y, z) are the components of tensor in the j direction along the ithe axis. The magnetic gradient tensor contains the inforthe tensor in the j direction along i axis. The magnetic gradient tensor contains the mation of theofdefects. In Zhou’s work,work, three magnetometers which which are responsible for one information the defects. In Zhou’s three magnetometers are responsible for one direction (x,z), y and z), respectively, are composed orthogonally together andthe form direction (x, y and respectively, are composed orthogonally together and form trithe triaxial fluxgate to Section 2.2review, of thisthey review, also the calibrate the axial fluxgate sensor.sensor. SimilarSimilar to Section 2.2 of this also they calibrate zero error, zero error and orthogonal of the triaxial last, they scaleerror, error scale and orthogonal error of theerror triaxial system. At system. last, theyAt applied thisapplied method this method in experiment and found that different forms and directions of defects be in experiment and found that different forms and directions of defects can be can distindistinguished effectively. guished effectively. Figure 18. The working principle of the weak magnetic detection technology. Sensors 2021, 21, 1500 16 of 18 4. Summary and Outlook In the past two years, much progress has been made about lowering the noise, new calibration methods and increasing the sensitivity of fluxgate magnetometers. Fluxgate magnetic sensors have been applied in many new fields and many practical problems solved. In the future, we believe that the following research fields will be productive. Firstly, the work about lowering the noise should focus on the type of noise apart from the Barkhausen noise because after years of effort, the Barkhausen noise has been reduced to a low level. More attention should be paid to the quality of the alloy core because the remanent noise may be due to the magnetostrictive effect of the alloy core. Additionally, the offset drift is also dependent on it. Secondly, due to the lower noise and wider bandwidth, the fundamental mode is a more popular trend comparing with the second harmonic mode. Thirdly, time domain magnetometers such as residence time difference fluxgate magnetometers are a new trend of this field. Fourthly, the most important problem of fluxgate magnetometers in consumption applications is their high cost, so the main target of this field is to reduce the production cost, even though in this process, the sensitivity may be reduced and the noise may be increased to some extent. Author Contributions: Conceptualization and methodology, Y.Z. and J.P.; writing—original draft preparation, S.W. and X.L.; writing—review and editing, Y.Z., J.P. and H.Z. All authors have read and agreed to the published version of the manuscript. Funding: Y.Z. acknowledged the support by Guangdong Special Support Project (2019BT02X030), Shenzhen Peacock Group Plan (Grant No. KQTD20180413181702403), Pearl River Recruitment Program of Talents (2017GC010293) and National Natural Science Foundation of China (Grant No. 11974298, 61961136006). This work is supported by National Natural Science Foundation of China (No. 61961136001); Innovation Team Project of Department of Education of Guangdong Province (No. 2018KCXTD026). Natural Science Basic Research Program of Shaanxi (No. 2020JQ-344); Fundamental Research Funds for the Central Universities, CHD (No. 300102129302). Data Availability Statement: No new data were created as it is a review paper. Conflicts of Interest: The authors declare no conflict of interest. References 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Dentith, M.; Mudge, S.T. 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