Exercise 2 How to chose the best property prediction method for simulation ? 11/24/2023 054402 Design & Analysis II 1 Importance of Selecting the Appropriate Prediction Method 11/24/2023 Correct predictions of the physical properties of the mixture as a function of temperature and pressure. Each method is suitable only for particular types of components and limited to certain operating conditions. Choosing the wrong method may lead to incorrect simulation results. Particularly important for reliable computations associated with separation operations (distillation, LL extraction, etc.). 054402 Design & Analysis II 2 Principle Steps in Selecting the Appropriate Thermodynamics Package 1. Choosing the most suitable model/thermo method. 2. Comparing the obtained predictions with data from the literature. 3. Adding estimates for components that not available in the chosen thermo package. Can they be neglected? 4. Generation of lab data if necessary to check the thermo model. 11/24/2023 054402 Design & Analysis II 3 Sources of Information 1. Publications and professional literature that deal with the process in question or with the components that participate in the process. 2. Simulator reference manual (HELP). 3. DATABANKS 4. Rules of thumb. 11/24/2023 054402 Design & Analysis II 4 Issues in Selection of the Appropriate Thermodynamics Package 11/24/2023 Nature of mixture (e.g., hydrocarbon, polar, electrolyte, etc.) Pressure and temperature range Availability of data. 054402 Design & Analysis II 5 Recommendations for the Selection of the Appropriate Thermodynamics Package Eric Carlson, “Don’t gamble with physical properties for simulations,” Chem. Eng. Prog. October 1996, 35-46 Prof J.D. (Bob) Seader, University of Utah Hyprotech Recommendations 11/24/2023 054402 Design & Analysis II 6 Eric Carlson’s Recommendations Figure 1 Polar Non-electrolyte E? Electrolyte NRTL Or Pizer Electrolyte Real All Non-polar Peng-Robinson, Redlich-Kwong-Soave Lee-Kesler-Plocker R? Polarity R? Real or pseudocomponents P? Pressure E? Electrolytes 11/24/2023 See Figure 2 Pseudo & Real P? Vacuum 054402 Design & Analysis II Chao-Seader, Grayson-Streed or Braun K-10 Braun K-10 or ideal 7 Yes Figure 2 Yes LL? P < 10 bar ij? (See also Figure 3) P? No Yes No No Yes LL? Liquid/Liquid P > 10 bar P? Pressure ij? Interaction Parameters Available WILSON, NRTL, UNIQUAC and their variances UNIFAC LLE LL? Polar Non-electrolytes 11/24/2023 NRTL, UNIQUAC and their variances ij? UNIFAC and its extensions Schwartentruber-Renon PR or SRK with WS PR or SRK with MHV2 No 054402 Design & Analysis II PSRK PR or SRK with MHV2 8 Hexamers Figure 3 Yes DP? Dimers Wilson NRTL UNIQUAC UNIFAC VAP? DP? Wilson, NRTL, UNIQUAC, or UNIFAC with special EOS for Hexamers VAP? No Wilson, NRTL, UNIQUAC, UNIFAC with Hayden O’Connell or Northnagel EOS Wilson, NRTL, UNIQUAC, or UNIFAC* with ideal Gas or RK EOS Vapor Phase Association Degrees of Polymerizatiom 11/24/2023 UNIFAC* and its Extensions 054402 Design & Analysis II 9 Bob Seader’s Recommendations 11/24/2023 054402 Design & Analysis II 10 Bob Seader’s Recommendations Yes Figure 4 Yes Yes Yes No HC? No LG? Light gases See Figure 5 E? Electrolyte See Figure 6 PC? Organic Polar Compound See Figure 5 Modified NRTL E? No 11/24/2023 Hydrocarbons PC? No Yes HC? PC? No LG? PSRK Special: e.g., Sour Water (NH3, CO2, H2S, H2O) Aqueous amine solution with CO2 and H2S 054402 Design & Analysis II 11 Figure 5 Critical Cryogenic Narrow or wide HC and/ or LG 11/24/2023 P? Non-Critical T? Non- Cryogenic BP? Very wide PR PR, BWRS SRK, PR T? Boiling point range of compound Temperature region P? Pressure region BP? LKP 054402 Design & Analysis II 12 Figure 6 Yes Available PC with HC PPS? BIP? Not Available 11/24/2023 NRTL, UNIQUAC No Wilson UNIFAC 054402 Design & Analysis II BIP? Binary Interaction Parameters PPS? Possible Phase Splitting 13 Hyprotech Recommendations 11/24/2023 054402 Design & Analysis II 14 Example Find the best thermodynamic package for 1-Propanol , H2O mixture. Eric Carlson, “Don’t gamble with physical properties for simulations,” Chem. Eng. Prog. October 1996, 35-46 Prof J.D. (Bob) Seader, University of Utah 11/24/2023 054402 Design & Analysis II 15 Eric Carlson’s Recommendations Figure 1 for 1-Propanol ,H2O mixture Non-electrolyte Polar See Figure 2 E? Polarity R? Real or pseudocomponents P? Pressure E? Electrolytes 11/24/2023 054402 Design & Analysis II 16 Figure 2 Yes P < 10 bar ij? (See also Figure 3) P? Polar Non-electrolytes LL? WILSON, NRTL, UNIQUAC and their variances No No LL? No UNIFAC and its extensions LL? Liquid/Liquid P? Pressure ij? Interaction Parameters Available 11/24/2023 054402 Design & Analysis II 17 Bob Seader’s Recommendations for 1-Propanol ,H2O mixture Figure 4 Yes HC? 11/24/2023 LG? Yes No See Figure 6 HC? Hydrocarbons LG? Light gases E? Electrolyte PC? Organic Polar Compound PC? 054402 Design & Analysis II 18 Figure 6 Yes Available PC with HC PPS? BIP? Not Available 11/24/2023 NRTL, UNIQUAC UNIFAC 054402 Design & Analysis II BIP? Binary Interaction Parameters PPS? Possible Phase Splitting 19 1-Propanol, H2O TXY diagram for 1-Propanol, H 2O 100 Perry NRTL PRSV UNIQUAC Van-Laar (Built-in Van-Laar(Perry) 98 96 T [oC] 94 92 90 88 86 84 82 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1-Propanol mol. frac. 11/24/2023 054402 Design & Analysis II 20 TXY macro for HYSYS 11/24/2023 054402 Design & Analysis II 21