User’s Manual STARDOM FCN/FCJ Guide IM 34P02Q01-01E IM 34P02Q01-01E 18th Edition Blank Page i Introduction n About This Manual This user’s manual (IM 34P02Q01-01E) describes the overview, operation, and maintenance of the Autonomous Controller FCN/FCJ. This manual is written for all those who will be using the Autonomous Controller FCN/FCJ. Other than this manual, detailed descriptions of the Autonomous Controller FCN/FCJ and its tools are provided in the help ile. Refer to the help ile when using each tool. n Organization of This Manual This manual consists of the following chapters: l PART-A Hardware This chapter describes the hardware of the Autonomous Controller FCN/FCJ, including the names, speciications, locations, and connections for each component unit. l PART-B Software This chapter describes the function overview of the Autonomous Controller FCN/FCJ, as well as the tools used to perform various settings. This part is helpful in understanding what kinds of operations can be achieved on the Autonomous Controller FCN/FCJ. l PART-C Operation and Maintenance This chapter describes the operation and maintenance of the Autonomous Controller FCN/FCJ. l PART-D Other Features and Settings This chapter describes other topics regarding the Autonomous Controller FCN/FCJ, including the licenses and IP address settings. Media No. IM 34P02Q01-01E 18th Edition : Mar. 2013(YK) All Rights Reserved Copyright © 2002, Yokogawa Electric Corporation IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 ii Safety Precautions n Safety, Protection, and Modiication of the Product • In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this instruction manual. We assume no liability for safety if users fail to observe these instructions when operating the product. • If this instrument is used in a manner not speciied in this manual, the protection provided by this instrument may be impaired. • If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. • Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables. • Modiication of the product is strictly prohibited. • The following symbols are used in the product and instruction manual to indicate that there are precautions for safety: Indicates that caution is required for operation. This symbol is placed on the product to refer the user to the instruction manual in order to protect the operator and the equipment. In the instruction manuals you will ind precautions to avoid physical injury or death of the operator, including electrical shocks. Identiies a protective grounding terminal. Before using the product, ground the terminal. Identiies a functional grounding terminal. Before using the product, ground the terminal. Indicates an AC supply. Indicates a DC supply. Indicates that the main switch is ON. Indicates that the main switch is OFF. IM 34P02Q01-01E 1st Edition : Apr.24,2002-00 iii n Notes on Handling Manuals • Please hand over the user’s manuals to your end users so that they can keep the manuals on hand for convenient reference. • Please read the information thoroughly before using the product. • The purpose of these manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product. • No part of the manuals may be transferred or reproduced without prior written consent from YOKOGAWA. • YOKOGAWA reserves the right to make improvements in the manuals and product at any time, without notice or obligation. • If you have any questions, or you ind mistakes or omissions in the manuals, please contact our sales representative or your local distributor. n Warning and Disclaimer The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance. n Notes on Hardware l Appearance and Accessories Check the following when you receive the product: • Appearance • Standard accessories Contact our sales representative or your local distributor if the product’s coating has come off, it has been damaged, or there is shortage of required accessories. l Model and Sufix Codes The name plate on the product contains the model and sufix codes. Compare them with those in the general speciication to make sure the product is the correct one. If you have any questions, contact our sales representative or your local distributor. IM 34P02Q01-01E 1st Edition : Apr.24,2002-00 iv n Symbol Marks Throughout this manual, you will ind several different types of symbols are used to identify different sections of text. This section describes these icons. CAUTION Identiies instructions that must be observed in order to avoid physical injury and electric shock or death of the operator. WARNING Identiies instructions that must be observed in order to prevent the software or hardware from being damaged or the system from becoming faulty. IMPORTANT Identiies important information required to understand operations or functions. TIP Identiies additional information. SEE ALSO Identiies a source to be referred to. Clicking a reference displayed in green can call up its source, while clicking a reference displayed in black cannot. IM 34P02Q01-01E 1st Edition : Apr.24,2002-00 v n Cautions for Safely Applying the Device l Standard IMPORTANT Different standards are applied according to the types of equipment. For details and the newest information, refer to the hardware general speciications (GS) for each equipment. Table Compliant Standards Item Safety standards (*1)(*8)(*10) CE Marking EMC standards C-Tick Marking KC Marking FM Non-Incendive (*9) CENELEC ATEX Type "n" (*6)(*7) Standards for HazardousLocation Equipment (*4) (*5) CSA Non-Incendive (*9) CSA Type "n" (*7) Standards CAN/CSA-C22.2, No.61010-01 (100–120 V AC, 24 V DC) EN 61010-1 (220–240 V AC, 24 V DC) EN 55011 Class A Group 1, (emission) EN 61000-6-2 (immunity) (*1)(*2)(*11) EN 61000-3-2 (220–240 V AC) (*8) EN 61000-3-3 (220–240 V AC) (*3)(*8) EN 55011 Class A Group 1 Korea Electromagnetic Conformity Standard Class I Division 2, Groups A, B, C, D T4 Class 3600-1998 Class 3611-2004 Class 3810-2005 II 3 G Ex nA nC II C T4 Gc (*12) II 3 G Ex nA II C T4 Gc (*13) EN 60079-15:2010 EN 60079-0:2009 EN 60079-0:2012 Class I Division 2, Groups A, B, C, D T4 CAN/CSA-C22.2 No.0-M91 CAN/CSA-C22.2 No.0.4-04 CAN/CSA-C22.2 No. 157-92 C22.2 No. 213-M1987 TN-078 Ex nC [nL] II C T4 CAN/CSA-E60079-15:02 CAN/CSA-E60079-0:02 TN-078 *1: *2: To be compliant with these standards, the FCN hardware needs to be installed in a lockable metal cabinet. For lightning surge immunity, a device such a lightning arrester needs to be installed externally. Some module can select a pressure clamp terminal block with surge absorber. For details, see Terminal Block, GS 34P02Q41-01E. *3: The speciied magnitude of the voltage drop determined by the cable wiring length needs be met. *4: Refer to TI 34P02Q91-01E for the products meeting NI. *5: For modules conforming to explosion-proof standards, refer to the following page. *6: When FCN/FCJ is used under the CENELEC ATEX Type “n” environment, the Instruction Manual, IM 34P02Q11-02E “Explosion Protection of FCN/FCJ Products” is required for safer installation and wiring. *7: To be compliant with these standards, the FCN/FCJ hardware needs to be installed in a lockable metal cabinet of IP54 or higher protection rating. *8: FCJ is out of support. *9: To be compliant with these standards, the FCN/FCJ hardware needs to be installed in a lockable metal cabinet. *10: For ensuring the FCN hardware to satisfy the safety standards, the dedicated breakers in the power supply side must be installed and conform to the following speciications. • [CSA] CSA C22.2 No.5 or UL 489 • [CE Marking] EN 60947-1 and EN 60947-3 *11: When using the NFLP121, mount one ferrite core (A1193MN) on the NFLP121 side of the PROFIBUS cable to meet the EMC standards. *12 : Applied for NFDR541. *13 : Applied for products except *12. Note: According to the New Approach Directive, the manufacturer and the representative ofice in EU are indicated below: Manufacturer: YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan). Representative ofice in EU Community: Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands). IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 vi Table List of FCN/FCJ’s Modules and Modules Conforming to Explosion Protection Standards (1/2) Type FCJ Base module Power supply module CPU module SB bus repeat module Model Function NFJT100 NFBU200 NFBU050 NFPW441 NFPW442 NFPW444 Autonomous Controller FCJ Base module for FCN Base module for FCN-RTU Power supply module for FCN (100 to 120 V AC input) Power supply module for FCN (220 to 240 V AC input) Power supply module for FCN (24 V DC input) Power supply module for FCN-RTU (12 V DC input, NFPW426 24 V DC input) NFCP100 CPU module for FCN NFCP050 CPU module for FCN-RTU NFSB100 SB bus repeat module for FCN Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) NFAV141 Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) Analog Input Module NFAV142 (-10 to +10V, 16-channel, Non-Isolated) Analog I/O Module (4 to 20 mA input, 4 to 20 mA output, NFAI841 8-channel input/8-channel output, Non-Isolated) Analog I/O Module (1 to 5 V input, 4 to 20 mA output, NFAB841 8-channel input/8-channel output, Non-Isolated) Analog Output Module NFAV542 (-10 to +10V, 16-channel, Non-Isolated) NFAI143 Analog Input Module (4 to 20 mA, 16-channel, Isolated) Analog NFAI543 Analog Output Module (4 to 20 mA, 16-channel, Isolated) I/O Modules NFAV144 Analog Input Module (-10 to +10V, 16-channel, Isolated) (*1) Analog Output Module NFAV544 (-10 to +10V, 16-channel, Isolated) NFAT141 TC/mV Input Module (16-channel, Isolated) NFAR181 RTD Input Module (12-channel, Isolated) Analog Input Module NFAI135 (4 to 20 mA, 8-channel, Isolated channels) Analog I/O Module (4 to 20 mA, 4-channel input/ NFAI835 4-channel output, Isolated channels) Pulse Input Module NFAP135 (8-channel, Pulse count, 0 to 10 kHz, Isolated channels) Frequency Input Module (8-channel, Contact ON/OFF, NFAF135 Voltage pulse, 0.1 Hz to 10 kHz, Isolated channels) NFDV151 Digital Input Module (32-channel, 24 V DC, Isolated) Digital Input Module (32-channel, 24 V DC, Pressure Clamp NFDV157 Terminal support only, Isolated) NFDV161 Digital Input Module (64-channel, 24 V DC) Digital Input Module NFDV141 (16-channel, 100 V to 120 V AC, Isolated) Digital I/O NFDV142 Digital Input Module (16-channel, 200 to 220 V AC) Modules Pulse Width Output Module NFDV532 (*1) (4-channel : Up Pulse/Down Pulse, 24 V DC, Isolated) NFDV551 Digital Output Module (32-channel, 24 V DC, Isolated) Digital Output Module (32-channel, 24 V DC, Pressure NFDV557 Clamp Terminal support only, Isolated) NFDV561 Digital Output Module (64-channel, 24 V DC) Relay Output Module NFDR541 (16-channel, 24 to 110 V DC/100 to 240 V AC, Isolated) NFAI141 *1: *2: *3: *4: Explosion protection FM NI ATEX CSA NI (NonType (Nonincendive) “n” incendive) – – – – CSA Type “n” – – (*2) (*2) (*2) (*2) (*2) (*2) – – – – – – – – – – – – – – – – – – (*3) (*4) (*3) (*4) To use modules as hazardous location equipment (non-incendive), use the speciied pressure-clamp terminal blocks or MIL connector cables (KMS40 and KMS50) / MIL connector terminal blocks (TAS40 and TAS50) . I/O modules with sufix code “with HART communication” do not conform to the explosion-proof standards. The relay output module (NFDR541) does not conform to explosion-proof standards (Non-Incendive) for use at 100 to 240 V AC. The relay output module (NFDR541) does not conform to explosion-proof standards (Type n) for use at 75 to 110 V DC / 100 to 240 V AC IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 vii Table List of FCN/FCJ’s Modules and Modules Conforming to Explosion Protection Standards (2/2) Type Model CANopen Communication Module (1-port, 10kbps to 1Mbps) NFLF111 Foundation Fieldbus communication module (4-port) PROFIBUS-DP Communication Module (1-port, 9.6kbps to NFLP121 12Mbps) RS-232-C Communication Module NFLR111 (2-port, 300 bps to 115.2 kbps) RS-422/RS-485 Communication Module NFLR121 (2-port, 300 bps to 115.2 kbps) NFTA4S Pressure Clamp Terminal Block for Analog (16-channel) Pressure Clamp Terminal Block for Thermocouple/mV (16NFTT4S channel) NFTR8S Pressure Clamp Terminal Block for RTD (12-channel) Pressure Clamp Terminal Block for Digital Input (32NFTB5S channel) Pressure Clamp Terminal Block for Digital Output (32NFTD5S channel) Pressure Clamp Terminal Block for Isolated Analog Module NFTI3S and Pulse Module (for NFAI135, NFAP135, NFAF135: 8channel, NFAI835: 4-channel input, 4-channel output) Pressure Clamp Terminal Block for Digital (16-channel, with NFTC4S dedicated connector, without surge absorber) Pressure Clamp Terminal Block for Digital (32-channel, with NFTC5S dedicated connector) NFTF9S Pressure Clamp Terminal Block for Foundation Fieldbus TAS40 MIL Connector Terminal Block (40 Pole Plug Types, M3.5) TAS50 MIL Connector Terminal Block (50 Pole Plug Types, M3.5) NFCB301 SB Bus Cable KMS40 MIL Connector Cable (40 Pole Plug Types) KMS50 MIL Connector Cable (50 Pole Plug Types) NFSBT01 SB Bus T-joint NFSBT02 SB Bus T-joint with Built-in Terminator NFDCV01 Dummy Cover for I/O Module Slot NFDCV02 Dummy Cover for Power supply Module Slot NFCCC01 MIL Cable Connector Cover NFLC121 Communication Modules Pressure Clamp Terminal Block Terminal Block Cable SB Bus T-joint Dummy Cover : : –: N.A.: Function Explosion protection FM NI ATEX CSA NI (NonType (Nonincendive) “n” incendive) CSA Type “n” – – – – – – – – N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. Conforming Conforming conditionally Not conforming yet Not applicable IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 viii l Installation method Please follow the following guidance on how to use this device so that to guarantee the satisfactory safety and performance. • Close the cabinet door of the device. • Conirm that all the empty slots in the cabinet are covered by dummy cover (NFDCV01/ NFDCV02). • Conirm that all cables are irmly ixed with the screws. • Install the rack type devices in the cabinet and lock the cabinet doors for safety. • Prepare a special breaker in the same room of the device so that it can cut the power supply when abnormality occurs. Use this breaker to shutdown equipment devices power supply when device abnormality occurs. l Requirements for Installation When installing the devices, the requirements for the device should be satisied. Install the device under the following conditions: Installation height: Altitude up to 2000m. Installation category based on IEC1010: II (*1) Pollution degree based on IEC1010: *1: *2: 2 (*2) Installation category is the speciication of the impulse withstanding voltage which is called as overvoltage category. II indicates an electrical device. Pollution degree is the level of foreign body adhesion such as the solid, liquid, and gas which decrease withstanding voltage. 2 means general indoor atmosphere. l Wiring Power Cable CAUTION Connect the power cables according to the procedure in this document. Power cables must conform to the safety standards of the country where the device is installed. SEE ALSO For more information about power cables, refer to A1.16.1 “Power Supply Wiring” (FCN) and A3.3 “FCJ Power Supply and Grounding” (FCJ). IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 ix l Earth Wiring CAUTION Ground the device following the procedure in this document to prevent from electric shock and to minimize the noise. SEE ALSO For more information about earth wiring, refer to A1.16.2 “Wiring the Ground” (FCN) and A3.3.3 “Grounding” (FCJ). l Battery CAUTION SEE ALSO • Must use Yokogawa designated batteries. • Mounting and changing batteries must follow the procedure in this document. For Battery, refer to C5.3.1 “FCN CPU Module/FCJ Batteries.” l I/O Devices CAUTION To ensure this system compliance with the CSA safety standards, all devices connected to this system shall be CSA certiied devices. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 x l Maintenance CAUTION • When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it. • During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge) measures. l Cards, Cables, Connectors CAUTION When power is ON, Do not install or remove the cards, cables, connectors not listed in this manual. n Drawing Conventions Some drawings may be partially emphasized, simpliied, or omitted, for the convenience of description. Some screen images depicted in the manual may have different display positions or character types (e.g., the upper / lower case). Also note that some of the images contained in this manual are display examples. IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 xi Copyright and Trademark Notices n All Rights Reserved The copyrights of the programs and online manual contained in the DVD-ROM are reserved. The online manual is protected by the PDF security from modiication, however, it can be output via a printer. Printing out the online manual is only allowed for the purpose of using the product. When using the printed information of the online manual, check if the version is the most recent one by referring to the DVD-ROM’s version. No part of the online manual may be transferred, sold, distributed (including delivery via a commercial PC network or the like), or registered or recorded on video tapes. n Trademark Acknowledgments • STARDOM and FAST/TOOLS are trademarks of YOKOGAWA Electric Corporation. • Microsoft and Windows, are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. • Adobe, Acrobat, and Acrobat Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the United States and/or other countries. • Ethernet is a registered trademark of XEROX Corporation. • Java and Java Powered logo are either a registered trademark or trademarks of Oracle and/or its afiliates. • “FOUNDATION” in “FOUNDATION ieldbus” is a registered trademark of Fieldbus Foundation. • FlashFX® is a registered trademark of Datalight, Inc. FlashFX® Copyright 1998-2007 Datalight, Inc. U.S.Patent Ofice 5,860,082/6,260,156 FlashFX® Pro™ is a trademark of Datalight, Inc. Reliance™ is a trademark of Datalight, Inc. Datalight® is a registered trademark of Datalight, Inc. Copyright 1989-2007 Datalight, Inc., All Rights Reserved • All other company and product names mentioned in this manual are trademarks or registered trademarks of their respective companies. • We do not use TM or ® mark to indicate those trademarks or registered trademarks in this manual. IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 Blank Page xiii STARDOM FCN/FCJ Guide IM 34P02Q01-01E 18th Edition CONTENTS Introduction ..............................................................................................................i Safety Precautions ..................................................................................................ii Copyright and Trademark Notices .......................................................................xi Part A A1. Hardware Autonomous Controller FCN ................................................................A1-1 A1.1 Structure and Names of Each Component Unit...................................................A1-1 A1.2 Base Module ................................................................................................... A1-4 A1.3 Power Supply Module ................................................................................... A1-8 A1.4 CPU Module .................................................................................................. A1-12 A1.4.1 FCN/FCJ System Card ..................................................................A1-15 A1.5 SB Bus Repeat Module................................................................................ A1-17 A1.6 I/O Modules ................................................................................................... A1-19 A1.6.1 Analog I/O Module (Speciication) .................................................A1-24 A1.6.2 Digital I/O Module (Speciication) ..................................................A1-36 A1.6.3 Serial Communication Module (Speciication) ..............................A1-40 A1.7 I/O Module Signal Connection .................................................................... A1-42 A1.8 Pressure Clamp Terminal Blocks............................................................... A1-43 A1.9 Analog I/O Module Signal Connection ...................................................... A1-45 A1.10 A1.9.1 Analog Input Module for 16 Channels (NFAI141, NFAI143, NFAV141, NFAV142, NFAV144) ..................A1-49 A1.9.2 Analog I/O Module for 8 Channels (NFAI841, NFAB841) .............A1-53 A1.9.3 Analog Output Module for 16 Channels (NFAV542, NFAI543, NFAV544) ....................................................A1-57 A1.9.4 Thermocouple/mV Input Module for 16 Channels (NFAT141) ......A1-59 A1.9.5 RTD Input Module for 12 Channels (NFAR181) ............................A1-61 A1.9.6 Analog Input Module for 8 Channels (NFAI135)............................A1-63 A1.9.7 Analog I/O Module for 4 Channels (NFAI835) ...............................A1-65 A1.9.8 Pulse Input Module for 8 Channels (NFAP135) ............................A1-67 A1.9.9 Frequency Input Module (NFAF135) .............................................A1-69 Digital I/O Module Signal Connection........................................................ A1-71 A1.10.1 Digital Input Module, 32 Channel/24 V DC (NFDV151) ................A1-75 A1.10.2 Digital Input Module, 32 Channel/24 V DC (NFDV157) ................A1-77 A1.10.3 Digital Input Module, 16 Channel (NFDV141, NFDV142) .............A1-78 IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 xiv A1.11 A1.12 A1.10.4 Pulse Width Output Module (NFDV532) .......................................A1-79 A1.10.5 Digital Output Module, 32 Channel/24 V DC (NFDV551) .............A1-81 A1.10.6 Digital Output Module, 32 Channel/24 V DC (NFDV557) .............A1-83 A1.10.7 Digital Input Module, 64 Channel/24 V DC (NFDV161) ................A1-84 A1.10.8 Digital Output Module, 64 Channel/24 V DC (NFDV561) .............A1-86 A1.10.9 Relay Output Module, 16 Channel (NFDR541).............................A1-88 Communication Module Signal Connection ............................................. A1-89 A1.11.1 Signal Cable Connection to RS-232-C Communication Module ...........................................................................................A1-89 A1.11.2 Signal Cable Connection to RS-422/RS-485 Communication Module ...........................................................................................A1-93 A1.11.3 CANopen Communication Module Signal Connection .................A1-97 A1.11.4 PROFIBUS-DP Communication Module Signal Connection ........A1-98 FCN Installation ............................................................................................ A1-99 A1.12.1 A1.13 FCN Power Supply Equipment ................................................................. A1-103 A1.13.1 Power Supply System................................................................. A1-103 A1.13.2 Supplied Power Source .............................................................. A1-104 A1.13.3 Field Power Supply ..................................................................... A1-106 A1.14 Grounding for FCN .................................................................................... A1-108 A1.15 Installation and Attachment ...................................................................... A1-109 A1.16 A2. FCN Installation Speciication ..................................................... A1-100 A1.15.1 Installing the Base Module .......................................................... A1-109 A1.15.2 Installing Other Modules on to the Base Module .........................A1-113 Wiring .......................................................................................................... A1-116 A1.16.1 Power Supply Wiring....................................................................A1-116 A1.16.2 Wiring the Ground ........................................................................A1-119 A1.16.3 Connecting the Signal Cable ...................................................... A1-120 A1.16.4 Communication Cables .............................................................. A1-126 Low Power Autonomous Controller FCN-RTU ...................................A2-1 A2.1 Structure and Names of Each Component Unit ......................................... A2-1 A2.2 Base Module for FCN-RTU (NFBU050) ........................................................ A2-3 A2.3 Power Supply Module for FCN-RTU (NFPW426) ........................................ A2-6 A2.4 CPU Module for FCN-RTU (NFCP050) ........................................................A2-11 A2.5 I/O Modules ................................................................................................... A2-26 A2.6 FCN-RTU Installation Environment ........................................................... A2-28 A2.7 FCN-RTU Power Supply Equipment .......................................................... A2-32 A2.8 A2.7.1 Power Supply System....................................................................A2-32 A2.7.2 Supplied Power Source .................................................................A2-33 A2.7.3 Field Power Supply ........................................................................A2-35 A2.7.4 Grounding for FCN-RTU ................................................................A2-36 Installation and Attachment ........................................................................ A2-37 A2.8.1 Installing the Base Module .............................................................A2-37 A2.8.2 Installing Other Modules on to the Base Module ...........................A2-40 IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 xv A2.9 A3. Wiring ............................................................................................................ A2-42 A2.9.1 Power Supply Wiring......................................................................A2-42 A2.9.2 Wiring the Ground ..........................................................................A2-44 A2.9.3 Connecting the Signal Cable .........................................................A2-45 A2.9.4 Communication Cables .................................................................A2-45 Autonomous Controller FCJ .................................................................A3-1 A3.1 Structure and Names of Each Component Unit ......................................... A3-1 A3.2 Installation ...................................................................................................... A3-8 A3.2.1 A3.3 FCJ Installation Speciications .........................................................A3-8 FCJ Power Supply and Grounding .............................................................A3-11 A3.3.1 FCJ Power Supply .........................................................................A3-11 A3.3.2 Power Supply for Digital Outputs ...................................................A3-12 A3.3.3 Grounding ......................................................................................A3-12 A3.4 Installing the FCJ ......................................................................................... A3-14 A3.5 Wiring ............................................................................................................ A3-19 A3.5.1 Connection Terminals ....................................................................A3-19 A3.5.2 Cables for Pressure Clamp Terminals ...........................................A3-20 A3.5.3 Connecting the Power Supply .......................................................A3-22 A3.5.4 Field Signal Connection .................................................................A3-23 A3.5.5 Communication Cables .................................................................A3-25 IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 xvi Part B B1. Software Overview..................................................................................................B1-1 B1.1 Functional Overview ...................................................................................... B1-2 B1.2 Coniguration ................................................................................................. B1-3 B1.3 B1.4 B1.2.1 System Coniguration ......................................................................B1-3 B1.2.2 Coniguration of FCN/FCJ Development Environment ...................B1-6 B1.2.3 FCN/FCJ Software Coniguration ....................................................B1-7 B1.2.4 Hardware Coniguration of FCN/FCJ CPU Modules .......................B1-8 B1.2.5 Making FCN Hardware Dual-Redundant ......................................B1-10 B1.2.6 FCN/FCJ Control Network .............................................................B1-12 B1.2.7 Connection to Display Unit.............................................................B1-15 B1.2.8 Connecting FCN/FCJ OPC Server for Windows ...........................B1-17 Procedure for Building Systems ................................................................ B1-18 B1.3.1 Initial Settings of FCN/FCJ Autonomous Controllers.....................B1-19 B1.3.2 Creation of Control Applications ....................................................B1-21 B1.3.3 Precautions on the Creation of Control Applications .....................B1-23 Development Environment Setup .............................................................. B1-24 B1.4.1 Installation ......................................................................................B1-25 B1.5 Operation Status of FCN/FCJ Autonomous Controllers ......................... B1-26 B1.6 Resource Conigurator................................................................................ B1-29 B1.7 B1.8 B1.9 B1.6.1 Functional Overview of Resource Conigurator ............................B1-29 B1.6.2 Starting Resource Conigurator .....................................................B1-30 B1.6.3 Operation of Resource Conigurator..............................................B1-30 B1.6.4 Resource Coniguration Editor ......................................................B1-30 Logic Designer ............................................................................................. B1-32 B1.7.1 Functional Overview ......................................................................B1-32 B1.7.2 Starting Logic Designer..................................................................B1-32 B1.7.3 Operation of Logic Designer ..........................................................B1-32 FCN/FCJ Simulator ...................................................................................... B1-33 B1.8.1 Function Speciications ..................................................................B1-33 B1.8.2 Starting FCN/FCJ Simulator ..........................................................B1-36 B1.8.3 Operation of FCN/FCJ Simulator...................................................B1-36 FCN-RTU Ethernet Power Saving Function .............................................. B1-37 B1.9.1 Ethernet Operating Status .............................................................B1-37 B1.9.2 Transition Methods ........................................................................B1-38 B1.9.3 Operations when Starting and Shutting Down the System ...........B1-40 IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 xvii B1.10 I/O Processing .............................................................................................. B1-41 B1.10.1 Device Labels and Device Label Variables ...................................B1-41 B1.10.2 Timing of I/O Data Update .............................................................B1-43 B1.10.3 Disconnecting I/O Modules ............................................................B1-44 B1.10.4 Time Synchronization Function .....................................................B1-45 B1.11 License .......................................................................................................... B1-48 B1.12 Messages ...................................................................................................... B1-49 B1.13 System Flags/Interface Flags ..................................................................... B1-50 B1.13.1 B1.14 B2. B3. Functions of Interface Flags...........................................................B1-51 Online Help ................................................................................................... B1-53 Advanced Settings Using Web Browser .............................................B2-1 B2.1 Screen Organization ..................................................................................... B2-2 B2.2 Connecting to FCN/FCJ Autonomous Controllers .................................... B2-3 B2.2.1 Setting up Web Browser ..................................................................B2-3 B2.2.2 Connecting to FCN/FCJ Autonomous Controllers...........................B2-3 B2.3 Maintenance Homepage ............................................................................... B2-4 B2.4 Maintenance Menu ......................................................................................... B2-6 B2.4.1 System Setting Files ........................................................................B2-8 B2.4.2 Editing System Setting Files ............................................................B2-9 B2.4.3 Displaying System Setting Files ....................................................B2-10 B2.4.4 Initializing System Setting Files .....................................................B2-11 B2.4.5 Reboot............................................................................................B2-12 B2.4.6 Setting Date and Time ...................................................................B2-13 B2.4.7 Saving Retain Data ........................................................................B2-14 B2.4.8 Displaying Log Files .......................................................................B2-15 B2.4.9 Displaying Resource Coniguration ...............................................B2-16 B2.4.10 Displaying CPU status (except FCN-RTU)....................................B2-18 B2.4.11 Downloading Backup Tools............................................................B2-19 Online Download ....................................................................................B3-1 B3.1 Outline of Online Download Function ......................................................... B3-1 B3.2 Operation Environment ................................................................................. B3-2 B3.3 Details of Online Download Function .......................................................... B3-4 B3.4 Precautions in Use of Online Download ....................................................B3-11 B3.5 Online Download Procedure ...................................................................... B3-16 IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 xviii Part C C1. Operation and Maintenance Operation of the FCN/FCJ .....................................................................C1-1 C1.1 C1.2 FCN/FCJ Power On and Off Procedures and Operation ........................... C1-1 C1.1.1 Power On Procedure ...................................................................... C1-1 C1.1.2 Power Off Procedure ...................................................................... C1-2 C1.1.3 Reboot............................................................................................. C1-3 C1.1.4 Operation during Power Failure ...................................................... C1-3 Backup and Restore Operations .................................................................. C1-4 C1.2.1 C2. C3. Duplex CPU Module (FCN) ....................................................................C2-1 C2.1 Operation using Duplex CPU Modules ....................................................... C2-1 C2.2 Control Right of Duplex CPU Modules ........................................................ C2-2 C2.3 All Program Copy (APC)................................................................................ C2-3 C2.4 Replacing CPU Modules .............................................................................. C2-8 C2.5 Replacing FCN/FCJ System Cards ........................................................... C2-10 C2.6 Initializing the Control Right Information ...................................................C2-11 C2.7 Precautions................................................................................................... C2-12 I/O Module Operation .............................................................................C3-1 C3.1 Overview ......................................................................................................... C3-1 C3.2 Operation When an I/O Module Malfunctions ............................................ C3-2 C3.3 C4. C3.2.1 Output Fallback Operation .............................................................. C3-2 C3.2.2 Operations of Other Functions When an I/O Module Malfunctions ................................................................................... C3-3 Recovery Operations from Error Status ..................................................... C3-4 C3.3.1 Recovery Operations from CPU Errors .......................................... C3-4 C3.3.2 Restart Operation............................................................................ C3-4 Operation of FCN-RTU I/O .....................................................................C4-1 C4.1 C5. Backup/Restore Tools Operation Overview.................................... C1-4 Overview ......................................................................................................... C4-1 Maintaining Hardware ............................................................................C5-1 C5.1 Periodic Inspection ........................................................................................ C5-2 C5.2 Maintenance and Replacement Operations................................................ C5-3 C5.3 C5.2.1 Precautions for Operation ............................................................... C5-3 C5.2.2 Replacing FCN Modules ................................................................. C5-4 C5.2.3 Disabling FCN-RTU Ethernet Power Saving Function ................... C5-7 C5.2.4 Replacing a Malfunctioning FCJ ..................................................... C5-8 Parts with Limited Lifespan .......................................................................... C5-9 C5.3.1 FCN CPU Module/FCJ Batteries .................................................... C5-9 C5.3.2 FCN Power Supply Module .......................................................... C5-20 C5.3.3 FCN I/O Module (NFDR541) ........................................................ C5-20 IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 xix Part D D1. D2. Other Features and Settings License ....................................................................................................D1-1 D1.1 Types of Licenses .......................................................................................... D1-1 D1.2 License Issuance Procedure ........................................................................ D1-1 D1.3 Key Code ......................................................................................................... D1-1 D1.4 License ID ....................................................................................................... D1-2 D1.5 Issuing a License .......................................................................................... D1-3 Setting the IP Address ...........................................................................D2-1 D2.1 Creating the Hosts File .................................................................................. D2-1 D2.2 IP Address Assignment Rules ...................................................................... D2-2 D2.3 D3. D2.2.1 Control Network Single Coniguration ............................................ D2-3 D2.2.2 Control Network Duplexed Coniguration ....................................... D2-5 D2.2.3 Coniguration consisting of Control Network (Single) connected with Other Networks...................................................... D2-7 VDS IP Address Setting Procedure.............................................................. D2-9 D2.3.1 IP Address Setting Procedure (When the Control Network is used as Single) ............................... D2-9 D2.3.2 IP Address Setting Procedure (When Duplexing the Control Network) ........................................ D2-15 D2.4 IP Address Settings on Other Devices ...................................................... D2-18 D2.5 Settings when Connecting a Router to the Control Network.................. D2-19 Backup/Restore of all data (R3.30 or later) ..........................................D3-1 D3.1 Backup of all data (R3.30 or later) ................................................................ D3-1 D3.2 Restore of all data (R3.30 or later) ................................................................ D3-5 Appendix Appendix 1. Backup/Restore (R3.20 or before) .................................... App.1-1 Appendix 1.1 Backup .............................................................................................App.1-1 Appendix 1.2 Restore .............................................................................................App.1-5 Revision Information IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 Blank Page A-i STARDOM FCN/FCJ Guide PART-A Hardware IM 34P02Q01-01E 18th Edition This chapter describes the hardware overview of the Autonomous Controller FCN/FCJ. Followings are the Autonomous Controller FCN/FCJ hardware: • FCN autonomous controllers are modular type controllers consisting of CPU modules, I/O modules, and others which can be added. • FCN-RTU low power autonomous controllers are modular type controllers consisting of low power consumption CPU modules, wide voltage range power supply module, and others which can be added. • FCJ autonomous controllers are all-in-one type controllers with a built-in I/O interface. IMPORTANT In this manual, the term “FCN/FCJ” refers collectively to the FCN, FCN-RTU, and FCJ autonomous controllers. The term “FCN and FCJ” refers collectively to the FCN (excluding the FCNRTU) and FCJ autonomous controllers. IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 Blank Page <A1. Autonomous Controller FCN> A1-1 A1. Autonomous Controller FCN This section describes the hardware of the Autonomous Controller FCN (Field Control Node.) A1.1 Structure and Names of Each Component Unit The FCN is comprised of the following modules: • Base module (This is the module to which other modules such as the power supply, CPU, and I/O modules are installed) • Power supply module (This is the module that supplies power to all other modules. One power supply module is required for each unit, two are required for dualredundant coniguration.) • CPU module (This is the module that has CPU functions. One CPU module is required for the main control unit, two are required for dual-redundant coniguration.) • I/O modules (This is the module that has I/O functions.) • SB bus repeat module (This is the module that expands the SB bus, which is the local bus of the base module. This unit is required when designing an extension unit. This module may be used as a dual-redundant coniguration.) The FCN is capable of expanding a maximum of two extension units on the control unit. Power supply module CPU module Control unit SB bus repeat module Base module extension unit T-joint SB bus cable extension unit A010101E.ai Figure Component Units of the Autonomous Controller FCN n Maximum Number of I/O Modules The FCN can be used to conigure a system that matches the requirements by combining control units and extension units. Table Maximum I/O Module Conigurations Base Module Base module for FCN Base module for FCN-RTU *1: *2: *3: Unit Coniguration Standard Duplexed (*1) Control unit only Max. 8 modules Max. 6 modules With 1 extension unit Max. 16 modules Max. 12 modules With 2 extension unit Max. 25 modules Max. 20 modules Control unit (*2) Max. 3 modules Not applicable (*3) When CPU and SB bus repeat modules are duplexed SB bus repeat modules cannot be mounted on NFBU050. Neither power supply nor CPU modules can be duplexed on NFBU050. IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-2 <A1. Autonomous Controller FCN> l Installation Example [Control unit: Dual-redundant configuration] [Control unit: Single configuration] Ethernet 10 Unit:1 Slot 1 2 3 4 IOM 9 IOM PWM 8 IOM PWM 7 IOM IOM 6 IOM IOM 5 IOM IOM 4 CPU IOM 3 CPU IOM 2 IOM 1 IOM Slot IOM PWM Unit:1 CPU DMY Ethernet 5 6 7 8 9 10 [One control unit, two expansion units Dual-redundant configuration (Two CPU’s, two SB buses, two power supplies)] [One control unit, two expansion units Single configuration (One CPU, one SB bus, one power supply)] Ethernet NFSB 10 NFSB NFSB NFSB NFSB 9 NFSB IOM 8 IOM IOM 7 IOM IOM 6 IOM 5 IOM 4 IOM 3 IOM 2 IOM 1 IOM Slot PWM Unit:2 PWM 10 NFSB 9 IOM 8 IOM 7 IOM 6 IOM 5 IOM 4 IOM 3 IOM 2 IOM 1 IOM Slot PWM Unit:2 DMY IOM 10 IOM 9 IOM 8 IOM 7 IOM 6 PWM 5 IOM 4 IOM 3 IOM 2 IOM 1 CPU PWM Slot CPU PWM Unit:1 PWM NFSB 10 NFSB IOM 9 IOM IOM 8 IOM IOM 7 IOM IOM 6 IOM IOM 5 IOM IOM 4 IOM 3 IOM IOM CPU 2 IOM 1 IOM PWM Slot PWM Unit:1 DMY DMY Ethernet Unit:3 Slot 1 2 3 4 5 6 7 8 9 10 Unit:3 Slot 1 2 3 4 5 6 7 8 9 10 [Base module for FCN-RTU] Slot 1 3 4 IOM IOM 2 IOM Code CPU PWM Ethernet 5 Module PWM Power supply module CPU CPU module IOM I/O module NFSB SB bus repeat module DMY Dummy cover for power supply module slot A010102E.ai Figure Installation Example of Autonomous Control FCN Modules IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-3 <A1. Autonomous Controller FCN> n External View l When Attaching to 19-inch Rack Unit : mm 440 21.3 170.8 152.4 17.6 482.6 465.7 18.4 37.7 57.1 132.5 8.45 A010103E.ai Figure External View for FCN (When Using NFBU200) l When Attaching to DIN Rail 1.25 18 Unit : mm 18 401.5 165.3 68 131 63 CENTER OF DIN RAIL (45.5)35.5(50) 63.25 (67.75) 444 440.2 19 7 30.5 1 16 A010104E.ai Figure External View for FCN (When Using NFBU200) Unit : mm 283 273 243.6 152.5 16.1 3.6 10.5 66.5 131 110 5 19.7 A010105E.ai Figure External View for FCN (When Using NFBU050) IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-4 <A1. Autonomous Controller FCN> A1.2 Base Module The base module is used to install various function modules (power supply modules, CPU modules, SB bus repeat modules, and I/O modules) to form the control unit and expansion unit. n Functions Table Maximum I/O Module Conigurations Model NFBU200 NFBU050 *1: *2: *3: Usage “Number of Mountable I/O Modules” Control unit 8 (*1) Extension unit 9 (*2) Control unit 3 (*3) “Number of Mountable Power Spply Modules” SB bus 1 or 2 (when duplex) Duplex 1 Single Two from the ten slots are exclusive for at least one CPU module in the control unit. One from the ten slots is exclusive for at least one SB bus repeat module in the extension unit. Two from the ten slots are exclusive for one CPU module. No SB bus repeat modules can be mounted. IMPORTANT Always install dummy covers for slots that are open in the unit. n Speciication Table Base Module Speciication Speciication Item Model name NFBU200-S0 NFBU200-S1 NFBU050-S1 Mass 1.9 kg 1.0 kg 0.53 kg Dimensions (W/H/D) 482.6 x 132.5 x 40.5 mm 440 x 131 x 42.3 mm Installation type Current consumption Insulation *1: 5V 24 V 19-inch rack installation 283 x 131 x 24.2 mm DIN rail installation Self0.4 A (max) consumption SelfNone consumption 0.025 A Functional insulation between the 19-inch rack/DIN rail and base module. (*1) When installed on the 19-inch rack, the supplied insulated bushings must be used. IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-5 <A1. Autonomous Controller FCN> n External View 21.3 440 8.45 482.6 465.7 Unit : mm 40.5 18.4 37.7 57.1 132.5 17.6 A010201E.ai Figure Base Module NFBU200 [Installed on Panel (19-inch rack)] 1.25 18 401.5 Unit : mm 18 35 444 440.2 16 131 1.9 7 A010202E.ai Figure Base Module NFBU200 [Installed on DIN Rails] Unit : mm 24.2 20.6 16.1 10.5 66.5 110 131 283 273 243.6 A010203E.ai Figure Base Module NFBU050 IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 <A1. Autonomous Controller FCN> A1-6 n Settings (NFBU200 Only) The base module has the following items that must be set: • Unit number • Duplex setting of CPU modules l Unit Number Setting (SW1) SW1 next to the P1 slot must be set according to the silk screen-printed diagram that corresponds to the unit number to be used. (Default factory setting: Unit 1) 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Unit 1 Unit 2 (Default factory setting) Unit 3 A010204E.ai Figure Unit Number Settings (SW1) l Duplex CPU Module Setting (SW2) When duplex CPU modules are used in a control unit, SW2 next to Slot2 must be set to [CPU x 2] according to the silk screen-printed diagram. The switch must be set to [Other] at all other times (when the module is set to Single CPU or expansion unit). (Default factory setting: Other) [CPU x 2] [Other] (Default factory setting) A010205E.ai Figure Duplex CPU Module Setting (SW2) IMPORTANT When the module is set to [CPU x 2], install the CPU modules to Slot3 and Slot4. If I/O modules are installed in Slot3 or Slot4, the CPU module cannot be controlled properly. It also may cause errors in the control or standby operation of the CPU module if the CPU module is installed when the unit is set to [Other]. IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-7 <A1. Autonomous Controller FCN> P1 P2 Slot-1 Slot-2 Slot-3 SW1 1234 12345678 SW2 TM1 CN11 TM2 CN12 CN9 CN10 CN1 Unit number setting (SW1) Duplexed settings of the CPU module (SW2) A010206E.ai Figure Base Module Settings IM 34P02Q01-01E 1st Edition : Apr.24,2002-00 <A1. Autonomous Controller FCN> A1.3 A1-8 Power Supply Module The power supply module is installed on base module, and supplies stable power to each module. It may be used for a duplexed coniguration on base module NFBU200. It is equipped with an input terminal for analog ield power (24V DC) and power is supplied through the base module to each I/O module via this terminal. As for digital output modules, some I/O modules require this type of ield power (24V DC). In this case, power must be supplied to each I/O module terminal (For details, see the speciication of each I/O module.) SEE ALSO For more information about ield power, refer to A1.13.3 “Field Power Supply” . IMPORTANT Power supply module NFPW426 cannot be used for FCN. IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 A1-9 <A1. Autonomous Controller FCN> n Speciication Table Power Supply Module Speciication Speciication Item NFPW441 NFPW442 Rated input voltage 100 to 120 V AC 220 to 240 V AC Input voltage range 80 to 132 V AC (rms) 170 to 264 V AC (rms) 21.6 to 31.2 V DC Input frequency 47 Hz to 66 Hz (Rating: 50/60 Hz) - Input current Max. 1.4 A Max. 0.7 A Max. 3.3 A Fuse rating 3.15 A 3.15 A 6.3 A Rush current Max. 80 A for 5 ms or less Max. 90 A for 5 ms or less Max. 20 A Leak current Max. 1 mA - Insulation withstand voltage 3000 V AC for 1 minute 500 V AC for 1 minute Insulation resistance 50 MΩ (at 500 V DC) Instantaneous power failure sense delay time 10 ms (80%) Rated output voltage +5.1 V DC Rated output current 0 to 7.8 A Peak current 11.8 A Total output 40 W (peak 60W) Model name Input Power supply Output Startup time after power-on NFPW444 24 V DC 2 ms (90%) Max. 300 ms Max. 100 ms (during instantaneous power failure of 200 ms during rated input) Overvoltage protection Max. 7V Overcurrent protection Min. 105% (Shutdown after 4 to 14 seconds later) Analog ield power supply Input Rated input voltage 24 V DC ± 10% Input current Max. 4 A Fuse rating 6.3 A Rated output voltage Input voltage minus matching-diode drop Output Rated output current 4A Overvoltage protection 35 V Duplex coniguration Possible (when installed on base module NFBU200) Weight 0.6 kg Dimensions (W/H/D) 49.7 x 130 x 146.45 mm IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A1. Autonomous Controller FCN> A1-10 n External View 146.45 49.7 SYS 132.95 POWER FLD +5V +24V CHECK 130 GND A010302E.ai Figure Power Supply Module n Terminals/LED’s Table Power Supply Terminals (NFPW441, NFPW442) Pin No Signal name Function 1 FLD24 V DC+ 24 V analog ield power supply (+) 2 FLD24 V DC- 24 V analog ield power supply (-) 3 G( ) Ground of line ilter 4 L Power input L 5 N Power input N Table Power Supply Terminals (NFPW444) Pin No Signal name Function 1 FLD 24V DC+ 24 V analog ield power supply (+) 2 FLD 24V DC- 24 V analog ield power supply (-) 3 G( ) Ground of line ilter 4 + Power input + 5 - Power input - Table Check Terminals Pin No Signal name Function 1 +5 V-CHK 5 V system power supply check 2 +24 V-CHK 24 V analog ield power supply check 3 GND Signal ground IM 34P02Q01-01E 3rd Edition : Dec.25,2002-00 <A1. Autonomous Controller FCN> Table A1-11 LED Displays Display LED Display color Description SYS-POWER Green Lit: 5 V system power being supplied FLD-POWER Green Lit: 24 V analog ield power being supplied NFPW441-10 SYS POWER FLD +5V +24V CHECK GND Status lamp Check terminal MAINT FLD 24V DC= + _ L Power supply terminal N 100-120 V AC~ Tabs for the locks of the protective cover A010307E.ai Figure Power Supply Module Terminals IM 34P02Q01-01E 3rd Edition : Dec.25,2002-00 <A1. Autonomous Controller FCN> A1.4 A1-12 CPU Module One CPU module is mounted in each control unit, or two for a duplexed CPU coniguration. The CPU module runs a real-time operating system, supports programming languages compliant to the IEC 61131-3 international standard, and serves as a Java virtual machine. n Speciication Table CPU Module Speciication Speciication Item Model name NFCP100-S0 CPU MMX-Pentium 166 MHz Memory Main 128 MB with ECC functions (*1) Static RAM 1 MB with ECC, backed up by battery (*2) System card 1 slot (*3) Serial Port (*5) RS-232-C: 1 port D-Sub 9pin (male) (*4) Communication method Full duplex Synchronization method Asynchronous Communication speeds 0.3, 1.2, 2.4, 4.8, 9.6, 14.4, 19.2, 28.8, 38.4, 57.6, 115.2 kbps Network interface 100/10 Mbps (100BASETX, 10BASE-T) Ethernet 2-port RJ-45 modular jack I/O interface SB bus (duplex) RAS function WDT, temperature monitoring, etc. Battery Li battery, 2700 mAH Display CPU status display (3LED), LAN status display Switches Reset, shutdown Power supply Supply voltage 5 VDC ± 5% Current dissipation Max. 1800mA Duplex coniguration Possible (*6) Weight 0.7 kg Size *1: *2: *3: *4: *5: *6: Dimensions (W/H/D) 65.8 x 132 x 145.7 mm Occupying slots 2 128 MB for S2 (Style 2) or later, 32 MB for S1 (Style 1). 1 MB for S3 (Style 3) or later, 512 KB for S1 (Style 1) or S2 (Style 2). Please use a couple of FCN/FCJ system cards of the same type to make the CPU module dual-redundant. Connectors are fastened using inch screw threads (No. 4-40 UNC). By default factory setting, low controls are disabled. Flow controls can be enabled by editing “COM Port Setting File” on “FCX Maintenance Menu.” For more information, refer to the Help of “FCX Maintenance Menu.” A serial port cannot be used when CPU modules are conigured in redundancy. In case of duplexed CPU, the S1 and the S2/S3 cannot be combined. The S2 and the S3 can be combined; however, it functions within S2. IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 <A1. Autonomous Controller FCN> A1-13 n External View Reset switch Shutdown switch Display LED (from left) HRDY RDY CTRL System card ejection button NFCP100-S00 S1 HRDY RDY CTRL SYSTEM MEDIA RESET CPU MODULE MODEL NFCP100 SUFFIX –OO STYLE S1 011E07002B NO. SHUT DOWN MAC ADDRESS:00006482C001 00006482C002 N200 NETWORK SERIAL Made in Japan System card Serial port MAC address Communication Status LED (from top) LINK ACT Network interface A010402E.ai Figure CPU Module n Terminals/LEDs/Switches l Terminals/LEDs Table Serial Port (D-SUB 9pin Male) Pin No Signal name Function 1 CD Data channel receiving carrier detection 2 RD Receiving data 3 SD Transmission data 4 ER Data terminal ready 5 SG Signal ground 6 DR Data set ready 7 RS Transmission request 8 CS Transmission enabled 9 - Not used 5 4 3 2 1 9 8 7 6 Figure Pin Position (Front View) IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> Table Network Interface (RJ45 Type Modular Jack) Pin No Signal name Transmission data (+) - 2 Transmission data (-) - 3 Receiving data (+) - 4 Not used - 5 Not used - 6 Receiving data (-) - 7 Not used - 8 Not used - Operation Status Display LEDs Name SEE ALSO Function 1 Table A1-14 Color Description HRDY Green Lights when the hardware is normal. RDY Green Lights when the system is normal. CTRL Green Lights when the control actions are carried out normally. The displays of the CPU operation status display LEDs are different depending on the status, such as during startup or in duplex coniguration. For details on the CPU operation status display LEDs, see B1.5, “Operation Status of FCN/FCJ Autonomous Controllers.” Table RJ45 Modular Connector LEDs Mame Color Description LINK Green Lights when the connection to a hub is normal. ACT Orange Lights when the transmission/reception is on. l Reset Switch This switch is used to restart the CPU module. l Shutdown Switch This switch is used to terminate the CPU module operation safely. l FCN/FCJ System Card This is used to install FCN/FCJ system cards. IMPORTANT Do not install or remove FCN/FCJ system cards while the power of the FCN/FCJ is on. IM 34P02Q01-01E 14th Edition : Aug. 28,2009-00 <A1. Autonomous Controller FCN> A1.4.1 A1-15 FCN/FCJ System Card The FCN/FCJ system card contains all information necessary for FCN/FCJ operation. Some of the main information stored in the system card are as follows: • OS and various drivers • Control engine • Control application • Network setting information • I/O setting information • Java runtime environment • Java application The FCN/FCJ system card is used by installing it in the dedicated slot of the FCN/FCJ. IMPORTANT • Do not install or remove FCN/FCJ system cards while the power of the FCN/FCJ is on. • Avoid touching the terminal area. • Avoid heat, moisture, and direct sunlight. • Do not apply shock. • Do not remove during operation. n External View 42.80±0.10 FCN/FCJ 35.40±0.15 SYSTEM CARD (Top) MODEL NT255AA SUFFIX -0 REV. NO. YOKOGAWA Made in Japan [Label] A010407E.ai Figure System Card IM 34P02Q01-01E 5th Edition : Jan.30,2004-00 <A1. Autonomous Controller FCN> A1-16 n FCN/FCJ System Card Installation/Removal Procedures Follow the procedures below to install or remove the FCN/FCJ system card. l Installation Procedures for the FCN/FCJ System Card 1. Align the triangle on the upper right of the front of the FCN/FCJ system card with the triangle on the system card insertion slot. Insert the card. 2. Push the FCN/FCJ system card slowly until the system card ejection button is about the same height at the FCN/FCJ system card itself. l Removal Procedures for the FCN/FCJ System Card 1. Press the system card ejection button slowly. 2. When the system card ejection button is pressed, the FCN/FCJ system card is ejected. Remove the system card slowly. S1 NFCP100-S00 System card ejection button HRDY RDY CTRL System card insertion slot SYSTEM CARD RESET Install by aligning the marks. SHUT DOWN NETWORK SERIAL 2 FCN/FCJ SYSTEM CARD MODEL NT225AA SUFFIX -0 REV. R1.00.00 NO. -AA0A0000 1 Made in Japan A010408E.ai Figure Installing the FCN/FCJ System Card into the FCN CPU Module SYSTEM CARD System card ejection button RESET System card insertion slot SERIAL 2 Install by aligning the marks together. SHUT DOWN NETWORK 1 2 1 FCN/FCJ SYSTEM CARD MODEL NT225AA SUFFIX -0 REV. R1.00.00 NO. -AA0A0000 Made in Japan A010409E.ai Figure Installing the FCN/FCJ System Card IMPORTANT Insert or remove the FCN/FCJ system card when the CPU module is turned off. IM 34P02Q01-01E 9th Edition : Feb.24,2006-00 <A1. Autonomous Controller FCN> A1.5 A1-17 SB Bus Repeat Module The SB bus repeat module is used to extend the SB bus within the control unit to the expansion unit. To use the SB bus in duplex, two SB bus repeat modules must be installed for each unit. Each SB bus repeat module is connected using special cables via special T - joint. IMPORTANT SB bus repeat module (NFSB100) cannot be used on base module for FCN-RTU (NFBU050). n Speciication Table SB Bus Repeat Module Speciication Speciication Item Model NFSB100 Transmission method Serial communication Baud rate 128 Mbps Transmission distance Max. 8 m per train Extension units Max. 2 units (3 units including a control unit) Duplex coniguration Power supply 5 V DC ± 5% Current dissipation Max. 500 mA Weight Size Possible Supply voltage 0.2 kg Dimensions (W/H/D) 32.8 x 130 x 142.5 mm Occupying slots 1 Slots to be installed in Slot No. 10 (for single SB bus) Slot Nos. 9 and 10 (for duplexed SB bus) n External View Operation Status Display LEDs STATUS SND RCV A010503E.ai Figure SB Bus Repeat Module (T-joint attached: no terminating resistor) IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 A1-18 <A1. Autonomous Controller FCN> Operation Status Display LEDs STATUS : Normal hardware status SND : Sending RCV : Receiving A010504E.ai Figure SB Bus Repeat Module (T-joint attached: with terminating resistor) n LEDs/T-joint l LED Table Operation Status Display LEDs Display LED Display color Description STATUS Green Lights when the hardware is normal. SND Green Lights when the transmission is on. RCV Green Lights when the reception is on. l T-joint There are two types of splitters for the SB bus repeat module. One type is with no terminating resistor (NFSBT01) and one is with a terminating resistor (NFSBT02). A T-joint with terminating resistor (NFSBT02) must be used for the SB bus repeat Module installed in the control unit and the last expansion unit. The T-joint without terminating resistor (NFSBT01) must be installed on the second Expansion unit and is used to connect the irst control unit and the third expansion unit when the unit coniguration is in three units. IM 34P02Q01-01E 2nd Edition : Aug.28,2002-00 <A1. Autonomous Controller FCN> A1.6 A1-19 I/O Modules I/O modules are signal converters used to convert the analog or digital signals from the ield into a data format that can be processed by the control application. They are also used to output the data processed by the control application to the ield. I/O modules can be classiied into the following types: • Analog I/O module • Digital I/O module • Communication module Table Combinations of I/O Modules and Terminal Blocks (1/2) Model name – Terminal block Module name MIL connector Analog I/O Modules NFAI141 Analog Input Module (4 to 20 mA, 16-Channel, Non-Isolated) NFTA4S MIL 40 pins NFAV141 Analog Input Module (1 to 5 V, 16-Channel, Non-Isolated) NFTA4S MIL 40 pins NFAV142 Analog Input Module (-10 V to +10V, 16-Channel, Non-Isolated) NFTA4S MIL 40 pins NFAI841 Analog I/O Module (4 to 20 mA Input, 4 to 20 mA Output, 8-Channel Input/8-Channel Output, Non-Isolated) NFTA4S MIL 40 pins NFAB841 Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-Channel Input/8-Channel Output, Non-Isolated) NFTA4S MIL 40 pins NFAV542 Analog Output Module (-10 V to +10 V, 16-Channel, Non-Isolated) NFTA4S MIL 40 pins NFAI143 Analog Input Module (4 to 20 mA, 16-Channel, Isolated) NFTA4S MIL 40 pins NFAI543 Analog Output Module (4 to 20 mA, 16-Channel, Isolated) NFTA4S MIL 40 pins NFAV144 Analog Input Module (-10 V to +10V, 16-Channel, Isolated) NFTA4S MIL 40 pins NFAV544 Analog Output Module (-10 V to +10 V, 16-Channel, Isolated) NFTA4S MIL 40 pins NFAT141 Thermocouple/mV Input Module (*1) (16-Channel, Isolated) NFTT4S MIL 40 pins (*1) NFAR181 RTD Input Module (12-Channel, Isolated) NFTR8S – NFAI135 Analog Input Module (4 to 20 mA, 8-Channel, Isolated Channels) NFTI3S MIL 40 pins NFAI835 Analog I/O Module (4 to 20 mA, 4-Channel Input/4-Channel Output, Isolated Channels) NFTI3S MIL 40 pins NFAP135 Pulse Input Module (8-Channel, Pulse Count, 0 to 10 kHz, Isolated Channels) NFTI3S MIL 40 pins NFTI3S MIL 40 pins NFDV151 Digital Input Module (32-Channel, 24 V DC) NFTB5S MIL 50 pins NFDV157 Digital Input Module (32-Channel, 24 V DC, Pressure Clamp Terminal Support Only) NFTC5S – – MIL 50 pins x 2 NFDV141 Digital Input Module (16-Channel, 100 - 120 V AC) NFTC4S-5 – NFDV142 Digital Input Module (16-Channel, 200 - 220 V AC) NFTC4S-6 – NFAF135 Frequency Input Module (8-channel, Contact ON/OFF, Voltage pulse, 0.1 Hz to 10 kHz, Isolated channels) – Digital I/O Modules NFDV161 Digital Input Module (64-Channel, 24 V DC) NFDV532 Pulse Width Output Module (4-channel : Up Pulse/Down Pulse, 24 V DC, Isolated) NFTD5S MIL50 pins NFDV551 Digital Output Module (32-Channel, 24 V DC) NFTD5S MIL 50 pins NFDV557 Digital Output Module (32-Channel, 24 V DC, Pressure Clamp Terminal Support Only) NFTC5S – – MIL 50 pins x 2 NFTC4S-7 – NFDV561 Digital Output Module (64-Channel, 24 V DC) NFDR541 Relay Output Module (16-Channel, 24 to 110 V DC,100 to 240 V AC) IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> Table Combinations of I/O Modules and Terminal Blocks (2/2) Model name – A1-20 Module name Terminal block MIL connector Communication Modules NFLC121 CANopen Communication Module (1-port, 10kbps to 1Mbps) – – NFTF9S – NFLP121 PROFIBUS-DP Communication Module (1-port, 9.6kbps to 12Mbps) – – NFLR111 RS-232-C Communication Module (2-port, 300 bps to 115.2 kbps) – – NFLR121 RS-422/RS-485 Communication Module (2-port, 300 bps to 115.2 kbps) – – NFLF111 Foundation Fieldbus communication module (4-port) *1: When a MIL connector cable is connected, the NFAT141 serves as a mV input module and no thermocouple signal can be connected. Note: A MIL cable connector cover (NFCCC01) is provided for the connection via a MIL connector. n External View Status display LEDs STATUS ACT DX STATUS ACT Communication State Display LEDs RCV SND DX CN1 General Example of Connector Connection RS-232-C Communication Module RS-422/RS-485 Communication Module A010602E.ai Figure I/O Module SEE ALSO The appearance varies depending on the I/O module. For the individual external view of each I/O module, see “Analog I/O Module” (GS 34P02Q31-01E), “Digital I/O Module” (GS 34P02Q35-01E), “Serial Communication Module”(GS 34P02Q36-01E), “CANopen Communication Module” GS 34P02Q58-01E), or “PROFIBUS-DP Communication Module” (GS 34P02Q57-01E). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-21 n Terminals/LEDs Table Operation Status Display LEDs Display LED STATUS Display color Green Description Lights when the hardware is normal ACT Green Lights when input/output actions are carried out DX Green (Not used) Table Communication State Display LED Display LED Display color Description RCV (1/2) Green Reception in progress SND (1/2) Green Transmission in progress NFLRxxx-S00 S1 1 1 2 2 A010626E.ai Figure LED of NFLRxxx SEE ALSO Communication Status Display LED varies depending on each communication module. For details, see “Serial Communication Module” (GS 34P02Q36-01E), “CANopen Communication Module” (GS 34P02Q58-01E), “PROFIBUS-DP Communication Module” (GS 34P02Q57-01E). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-22 <A1. Autonomous Controller FCN> n Setting Elements The transmitter power supply of the current input and current input/output modules can be enabled or disabled by the pin settings depending on the transmitter type. l NFAI141, NFAI143 Settings Use setting pins S1 to S16 located on the printed circuit board on the right side of the NFAI141, NFAI143 current Input module. Table Setting Pins for the NFAI141, NFAI143 Current Input Module Setting pin Setting display pins Transmitter power supply Transmitter power supply Remark Remark Setting Enabled Disabled Channel Enabled Disabled Channel Pin (2-wire type) (4-wire type) (2-wire type) (4-wire type) No. No. S1 to S16 S1 1 2 2 3 1 S5 1 2 2 3 5 1 2 3 4 5 6 S2 4 5 5 6 2 S6 4 5 5 6 6 S3 1 2 2 3 3 S7 1 2 2 3 7 S4 4 5 5 6 4 S8 4 5 5 6 8 S9 1 2 2 3 9 S13 1 2 2 3 13 S10 4 5 5 6 10 S14 4 5 5 6 14 S11 1 2 2 3 11 S15 1 2 2 3 15 S12 4 5 5 6 12 S16 4 5 5 6 16 Enabling the power supply (2-wire type) 1 2 5 6 3 4 7 8 PIN SETTING 9 10 13 14 11 12 15 16 Odd-number channel 1 2 3 Even-number channel 4 5 6 Disabling the power supply (4-wire type) 1 2 3 Odd-number channel Even-number channel 4 5 6 A010604E.ai Figure NFAI141, NFAI143 Current Input Module Settings IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-23 <A1. Autonomous Controller FCN> l NFAI841 Settings Use setting pins S1 to S8 located on the printed circuit board on the right side of the NFAI841 current I/O module. Table Setting Pins for the NFAI841 Current I/O Module Transmitter power Remark supply Setting pin Setting display pins S1 to S8 S1 1 2 3 4 5 6 Enabled Disabled Channel No. (2-wire type) (4-wire type) 1 2 2 3 1 Enabling the power supply (2-wire type) Odd-number channel 1 2 3 Even-number channel 4 5 6 S2 4 5 5 6 2 S3 1 2 2 3 3 S4 4 5 5 6 4 S5 1 2 2 3 5 S6 4 5 5 6 6 S7 1 2 2 3 7 S8 4 5 5 6 8 Disabling the power supply (4-wire type) 1 2 3 Odd-number channel Even-number channel 4 5 6 A010605E.ai 1 2 3 4 PIN SETTING 5 6 7 8 A010606E.ai Figure NFAI841 Current I/O Module Settings IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-24 <A1. Autonomous Controller FCN> A1.6.1 Analog I/O Module (Speciication) The speciication of the Analog I/O module is shown below. l Current/Voltage Input Module (Non-Isolated Type) Table Current/Voltage Input Module (Non-Isolated Type) Speciications Items NFAI141 (*3) Model NFAV141 NFAV142 Number of input channels 16, non-isolated 16, non-isolated (differential input) Input signal 4 to 20 mA 1 to 5 V (allowable common -10 to 10 V mode voltage 1 V or less) Allowable input current/voltage 27 mA ± 7.5 V ± 13 V Overcurrent protection Provided — — 250 Ω (*1) 500 kΩ or more 1 MΩ or more 340 kΩ or more 1 MΩ or more 660 kΩ or more Input resistance Power ON Power OFF Accuracy 16, non-isolated ± 0.1% of full scale Data refresh cycle 10 ms Input step response time 100 ms Transmitter power supply 22.8 to 26.4 V (output current limit: 27 mA) (*2) — — Setting of 2-wire or 4-wire transmitter For each channel by setting — pin — Temperature drift Max. ± 0.01%/ °C Maximum current consumption 310 mA (5 V DC) 450 mA (24 V DC) 350 mA (5 V DC) — 350 mA (5 V DC) — Weight 0.2 kg 0.2 kg 0.2 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: *3: A voltage drop by up to 3 V may occur due to the internal protection circuit. Depends on the actual voltage applied by analog ield power supply (24 V DC) via base module. When this I/O module is used with 2-wire transmitter, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-25 l Current/Voltage I/O Module (Non-Isolated Type) Table Current/Voltage I/O Module (Non-Isolated Type) Speciications Items NFAI841 (*5) Model NFAB841 (*5) Number of I/O channels 8-channel input/8-channel output, non-isolated I/O signal Input: 4 to 20 mA Output: 4 to 20 mA Allowable input current/voltage 25 mA — ± 7.5 V — Overcurrent protection Provided — — — 250 Ω (*1) — 1 MΩ or more — Input resistance Power ON 8-channel input/8-channel output, non-isolated (differential input) Input: 1 to 5 V (allowable common Output: 4 to 20 mA mode voltage ± 1 V or less) 500 kΩ or more — 340 kΩ or more — Allowable load resistance — 0 to 750 Ω (*3) — 0 to 750 Ω Circuit-open detection — 0.65 mA or less — 0.65 mA or less Accuracy ± 0.1% of full scale ± 0.3% of full scale ± 0.1% of full scale ± 0.3% of full scale Power OFF Data refresh cycle 10 ms Input step response time 100 ms Output step response time 40 ms Output fallback (*4) — Transmitter power supply 22.8 to 26.4 V (output current limit: 27 mA)(*2) — Setting of 2-wire or 4-wire transmitter For each channel by setting pin — Temperature drift Max. ± 0.01 %/ °C Maximum current consumption Set for each channel — (*3) 310 mA (5 V DC) 310 mA (5 V DC) 500 mA (24 V DC) 250 mA (24 V DC) Weight 0.3 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: *3: *4: *5: Set for each channel (*3) A voltage drop by up to 3 V may occur due to the internal protection circuit. Depends on the actual voltage applied by analog ield power supply (24 V DC) via base module. To be selected from the following where the fallback detection time is 4 seconds: - HOLD (holds the current state [level] when the fallback action is triggered). - SETV (sets the output to the preset level when the fallback action is triggered). - NO (performs no fallback action). Whether to enable output fallback actions is to be selected for each module. When enabling them, select HOLD or SETV for each channel. When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-26 l Current Input Modules (Isolated) Table Current Input Modules (Isolated) Items Speciications Model NFAI143 (*1) Number of input channels 16-channel input, isolated Input signal 4 to 20 mA Allowable input voltage 24 mA Overcurrent protection Provided Withstanding voltage Between input and system: 1500 V AC Input resistance Power ON Power OFF Accuracy 250 Ω 500 kΩ or more ± 0.1% of full scale Data refresh cycle 10 ms Input step response time 100 ms Transmitter power supply Setting of 2-wire or 4-wire transmitter Temperature drift 24.0 to 25.5 V (output current limit:25 mA) Maximum current consumption For each channel by setting pin Max. ± 0.01%/ °C 230 mA (5 V DC) 540 mA (24 V DC) Weight 0.3 kg External connection Pressure clamp terminal, MIL connector cable *1: When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. l Current Output Modules (Isolated) Table Current Output Modules (Isolated) Speciications Items NFAI543 (*3) Model Number of output channels 16-channel output, isolated Output signal 4 to 20 mA Withstanding voltage 24 mA Withstanding voltage Between output and system: 1500 V AC Allowable load resistance 0 to 750 Ω Circuit-open detection 0.65 mA or less Accuracy ± 0.3% of full scale Data refresh cycle 10 ms Output step response time 100 ms Output fallback (*2) Set for each channel (*1) Temperature drift Max. ± 0.01%/°C Maximum current consumption 230 mA (5 V DC) Weight 0.4 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: *3: 540 mA (24 V DC) HOLD: To hold output in which fallback is detected. SETV: To output a speciied value when fallback is detected. Select fallback [Yes/No] for each module. If [Yes] is selected for fallback, set [HOLD/SETV] for each channel. Fallback detection time: 4 seconds When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-27 l Voltage Input Module (Isolated) This module inputs -10 V to +10 V DC. Table Voltage Input Module (Isolated) Items Speciications Model NFAV144 Number of input channels 16, isolated Input signal 1 to 5 V Switching input signals 1 to 5 V / -10 to +10 V: Set for channels all together Allowable input voltage -30 to +30 V Withstanding voltage Between input and system: 1500 V AC Input resistance Power ON Power OFF -10 to +10 V (*1) 1 MΩ 200 kΩ Accuracy ± 0.1% of full scale Data refresh cycle 10 ms Input step response time 100 ms Temperature drift Max. ± 0.01%/ °C Maximum current consumption 500 mA (5 V DC) Weight 0.2 kg External connection Pressure clamp terminal, MIL connector cable *1: Specifying “-10 to +10 V” as the input signal enables you to set the input range on a channel basis using the resource conigurator. l Voltage Output Module (Isolated) This module outputs -10 V to +10 V DC. Table Voltage Output Module (Isolated) Items Speciications Model NFAV544 Number of output channels 16, isolated Output signal -10 to +10 V Withstanding voltage Between input and system: 1500 V AC Allowable load resistance More than 5 kΩ Accuracy ± 0.3% of full scale Data refresh cycle 10 ms Output step response time 40 ms Output fallback (*2) Set for each channel (*1) Temperature drift Max. ± 0.01%/ °C Maximum current consumption 860 mA (5 V DC) Weight 0.2 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: HOLD: To hold output in which fallback is detected. SETV: To output a speciied value when fallback is detected. Select fallback [Yes/No] for each module. If [Yes] is selected for fallback, set [HOLD/SETV] for each channel. Fallback detection time: 4 seconds IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-28 l Voltage Output Module (Non-Isolated Type) Table Voltage Output Module (Non-Isolated Type) Speciications Items NFAV542 Model Number of output channels 16, non-isolated Output signal -10 to 10 V Allowable load resistance More than 10 kΩ Accuracy ± 0.3% of full scale Data refresh cycle 10 ms Output step response time 40 ms Output fallback (*2) Set for each channel (*1) Temperature drift Max. ± 0.01%/ °C Maximum current consumption 450 mA (5 V DC) Weight 0.2 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: HOLD: To hold output in which fallback is detected. SETV: To output a speciied value when fallback is detected. Select fallback [Yes/No] for each module. If [Yes] is selected for fallback, set [HOLD/SETV] for each channel. Fallback detection time: 4 seconds IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-29 l Thermocouple Input/Temperature-Measuring Resistor Input Module (Isolated Type) Table Thermocouple Input/Temperature-Measuring Resistor Input Module (Isolated Type) Speciications Items NFAT141 (*6) Model Number of input channels NFAR181 Allowable input voltage 16, isolated TC: JIS C1602 : 1995, IEC60584-1989 Type J, K, E, B(*1), R, S, T, N JIS C1602 : 1981, IEC60584-1977 Type J, K, E, B(*1), R, S, T IEC60584 : 1977 Type N mV: -100 to 150 mV, -20 to 80 mV TC/mV can be set individually for CH1 to CH16. ±5V Withstanding voltage Between input and system: 1500 V AC Input signal Switching input signals Input resistance Power ON 2 MΩ or more Power OFF 2 MΩ or more Thermocouple inputs: ± 0.03% of full scale (for -20 to 80 mV) mV inputs: ± 0.032% of full scale (for -100 to 150 mV) Accuracy Allowable total resistance of signal source plus wiring Effect of allowable signal source resistance (1000 Ω) Cold junction compensation accuracy Measurement current Temperature drift Data refresh cycle 12, isolated RTD: JIS C1604 : 1997, IEC60751-1995 Pt100 (3-wire type) JIS C1604 : 1989, IEC60751-1986 Pt100 (3-wire type) JIS C1604 : 1989 JPt100 (3-wire type) — ±5V ± 0.03% of full scale (for 0 to 400 Ω) 1000 Ω or less 40 Ω or less (wiring resistance per wire)(*2) ± 20 µV — Within ±1°C (*3, 4) — — Thermocouple inputs: Max. ±30 ppm/°C mV inputs: Max.±32 ppm/°C 1sec 1 mA Max. ±30 ppm/°C All channels can be set together. Setting: Not available/available (UP/DOWN) Burn-out detection time: 60 seconds Maximum current consumption 450 mA (5 V DC) Weight External connection *1: *2: *3: 450 mA (5 V DC) 0.2 kg Pressure clamp terminal, MIL connector cable (*5) Pressure clamp terminal Type B dose not carry out temperature compensation and can not measure under 44°C Each wiring resistance should be equal. This accuracy changes due to the installation condition. If measured temperature is lower than 0°C, multiply the above value by the following coeficient (K): K= Thermoelectromotive force per degree at 0 °C Thermoelectromotive force per degree at measured temperature A010618E.ai *4: Cold junction compensation accuracy varies depending on the temperature environment of pressure clamp terminal. Table Speciications for Node only *5: *6: Temperature Environment Cold Junction Compensation accuracy -20 to 15 °C ± 2 °C 15 to 45 °C ± 1 °C 45 to 70 °C ± 2 °C Use a MIL connector cable for only mV input. The NFAT141 thermocouple input module imposes limitations in installation. For more information, refer to “A1.15.2 Installing Other Modules or to the Base Module.” IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-30 l Current Input/Current I/O Module (Isolated Channels) Table Current Input/Current I/O Modules (Isolated Channels) Speciications Items NFAI135 (*5) Model Number of I/O channels 8-channel input, isolated channels NFAI835 (*5) 4-channel input/4-channel output, isolated channels I/O signal 4 to 20 mA Input: 4 to 20 mA Output: 4 to 20 mA Allowable input current 25 mA 25 mA — Overcurrent protection Provided Provided — Withstanding voltage Between input/output and system: 500 V AC, between channel: 500 V AC Input resistance Power ON 250 Ω (*1) Power OFF 500 kΩ or more Allowable load resistance — — 0 to 750 Ω Circuit-open detection — — 0.65 mA or less Accuracy 0.1% of full scale Inputs: 0.1% of full scale Outputs: 0.3% of full scale Data refresh cycle 10 ms Input step response time 100 ms 100 ms — Output step response time — — 100 ms Output fallback (*4) — — Set for each channel(*3) Transmitter power supply 20.2 to 29.3 V (*2) 20.2 to 29.3 V(*2) — Temperature drift Max. ± 0.01%/ °C Maximum current consumption 360 mA (5 V DC) 360 mA (5 V DC) 450 mA (24 V DC) 450 mA (24 V DC) Weight 0.3 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: *3: *4: *5: A voltage drop by up to 0.8 V may occur due to the internal protection circuit. Depends on the actual voltage applied by analog ield power supply (24 V DC) via base module. HOLD: To hold output in which fallback is detected. SETV: To output a speciied value when fallback is detected. Select fallback [Yes/No] for each module. If [Yes] is selected for fallback, set [HOLD/SETV] for each channel. Fallback detection time: 4 seconds When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-31 <A1. Autonomous Controller FCN> l Pulse Input Module (Isolated Channels) Table Pulse Input Module (Isolated Channels) Speciications Items NFAP135 (*5) Model Number of input channels 8, isolated channels Input signal (*1) 2-wire type: Contact ON/OFF, voltage pulse, current pulse (possible to supply transmitter power) 3-wire type: Power-supply-type voltage pulse Input frequency 0 to 10 kHz (*2) Withstanding voltage Between input and system: 500 V AC, between channels: 500 V AC Minimum input pulse width 40 µs Input signal level Contact input Open/close levels of relay contact and transistor contact Open: 100 kΩ or more, Close: 200 Ω or less Contact capacity When supplying 12 V DC: 15 V DC 15 mA or more When supplying 24 V DC: 30 V DC 30 mA or more Voltage/current pulse input (Current input is converted to voltage.) VH-VL (voltage swing): 3 V or greater where VH: 3 to 24 V VL: Ranges from -1 to 8 V Signal source resistance: 1 kΩ or less Shunt resistance Select from OFF/200/500/1000 Ω. (Open when power is OFF) (*1) Pull-up resistance 68 kΩ (12 V DC or 24 V DC) Data refresh cycle 2 ms Filter function Can select a ilter that eliminates chattering (*3). Transmitter power supply Can select 24 V DC/12 V DC. Limiter value 12 V DC 10 %: 40 mA, 24 V DC 10 %: 30 mA (*4) Maximum current consumption 300 mA (5 V DC) 400 mA (24 V DC) Weight 0.3 kg External connection Pressure clamp terminal, MIL connector cable *1: *2: *3: *4: *5: Table No. 1 Connection methods and other parameters (transmitter power supply and shunt resistance) depend on the input mode. For details, refer to example of connection methods and other settings in the input mode. 0 to 800 Hz for an open-collector contact input. The maximum input frequency is lower than speciied when the ilter for eliminating chattering is used. Depends on the actual voltage applied by analog ield power supply (24 V DC) via base module. When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. Connections and settings in input mode for pulse input module (NFAP135) Input mode (*1) Dry contact pulse (open-collector contact) (*2) Connection INB-INC Transmitter power supply Shunt resistance 12 V 24 V OFF 200 Ω 500 Ω 1000 Ω – – – 2 Dry contact pulse (relay contact) INA-INB – – – – 3 Voltage pulse INB-INC – – – 4 2-wire transmitter current pulse (4 to 20 mA) INA-INB – (*3) – 5 3-wire transmitter voltage pulse INA-INB-INC – – – *1: *2: *3: Five input modes are available. Select an appropriate transmitter power supply and shunt resistor according to the input mode. Refer to examples of connections and settings for input modes. Maximum input frequency is 800 Hz when dry contact pulse (open-collector contact) input mode is selected. When a 500V shunt resistor is selected, note the limitations below: • No module may be installed next to the pulse input module (NFAP135). • Use the pulse input module (NFAP135) with up to four inputs. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-32 Examples of connections and settings depending on the pulse input mode (NFAP135): (In the following diagrams, SW1 is a switch for enabling/disabling input resistance RL, and SW2 is for enabling/disabling chattering eliminating ilter FIL.) 1. An example of connecting a dry contact pulse (open-collector contact) 12/24 V INA 68 kΩ INB INC SW1 SW2 RL FIL A010620E.ai SW1 (RL): OFF SW2 (FIL):ON when necessary 2. An example of connecting a dry contact pulse (relay contact) 12 V INA INB INC SW1 SW2 RL(1 kΩ) FIL A010621E.ai SW1 (RL: 1 kV): ON SW2 (FIL):ON when necessary 3. An example of connecting a voltage pulse 12/24 V INA Transmitter INB INC SW1 SW2 RL FIL A010622E.ai SW1 (RL): OFF SW2 (FIL):ON when necessary IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> 4. A1-33 An example of connecting a 4-20 mA current pulse from a two-wire transmitter Transmitter 12/24 V INA INB INC SW1 SW2 RL FIL A010623E.ai SW1 (RL): Either 200 V or 500 V(*1) to be used *1: If a 500 V shunt resistor is used, note the installation limitations speciied. SW2 (FIL):ON when necessary 5. An example of connecting a voltage pulse from a three-wire transmitter Transmitter 12/24 V INA INB INC SW1 SW2 RL FIL A010624E.ai SW1 (RL): OFF SW2 (FIL):ON when necessary IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-34 <A1. Autonomous Controller FCN> l Frequency Input Module(Isolated Channels) Table Frequency Input Module (Isolated Channels) Speciications Items NFAF135 Model Number of input channels 8, isolated channels Input signal (*1) Contact ON/OFF, voltage pulse (rectangular wave) Input frequency 0.1 Hz to 10 kHz (*2) Frequency accuracy 0.1 % of reading Withstanding voltage (*3) Between input and system: 500 V AC, between channels: 500 V AC Minimum input pulse width 40 s Input signal level Contact input Open/close levels of relay contact and transistor contact Open: 100 k or more, Close: 200 or less Contact capacity When supplying 12 V DC: 15 V DC 15 mA or more When supplying 24 V DC: 30 V DC 30 mA or more Voltage pulse input VH-VL (swing value): 3 V or more VH (high level): 3 to 24 V DC VL (low level): -1 to 8 V DC Signal source resistance: 1 k or less Shunt resistance Select from OFF/1000 . (Open when power is OFF) (*1) Pull-up resistance 68 k (12 V DC or 24 V DC) Data refresh cycle 10ms Field power supply Can select 24 V DC/12 V DC. Limiter value 12 V DC ±10 %: 40 mA, 24 V DC ±10 %: 30 mA (*4) Maximum current consumption 300 mA (5 V DC), 400 mA (24 V DC) Weight 0.3 kg External connection Pressure clamp terminal, MIL connector cable (*3) *1: *2: *3: *4: For details, refer to example of connection methods and other settings in the input mode. 0.1 to 800 Hz for an open-collector contact input. The withstanding voltage for using MIL connector cable depends on the electrical speciications of its cable. Depends on the actual voltage applied by analog ield power supply (24 V DC) via base module. When this I/O module is used, 24 V DC needs to be supplied to an analog ield power supply terminal of the power supply module. Table Connections and settings in input mode for Frequency input module (NFAF135) No. Input mode (*1) Connection Transmitter power supply Shunt resistance 12V 24V OFF 1000 1 Dry contact pulse (open-collector contact) (*2) INB-INC X X X – 2 Dry contact pulse (relay contact) INA-INB X – – X 3 Voltage pulse NB-INC X X X – *1: Three input modes are available. Select an appropriate transmitter power supply and shunt resistor according to the input mode. Refer to examples of connections and settings for input modes. 0.1 to 800 Hz when dry contact pulse (open-collector contact) input mode is selected. *2: IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-35 Examples of connections and settings depending on the input mode (NFAF135): (In the following diagrams, SW1 is a switch for enabling/disabling shunt resistance RL.) 1. An example of connecting a dry contact pulse (open-collector contact) 12/24 V INA 68 k INB SW1 RL INC A010627E.ai SW1 (RL): OFF 2. An example of connecting a dry contact pulse (relay contact) 12 V INA INB SW1 RL (1 k ) INC A010628E.ai SW1 (RL: 1 k ): ON 3. An example of connecting a voltage pulse 12/24 V INA Transmitter INB SW1 INC RL A010629E.ai SW1 (RL): OFF IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-36 <A1. Autonomous Controller FCN> A1.6.2 Digital I/O Module (Speciication) The speciication of the digital I/O module is shown below. l Input Module Table Input Module Speciications Item NFDV151 Model NFDV157 NFDV161 Number of input channels 32 32 64 Rated input voltage 24 V DC 24 V DC 24 V DC Input ON voltage 18 to 26.4 V DC 18 to 26.4 V DC 20 to 26.4 V DC Input OFF voltage 5.0 V DC or less 5.0 V DC or less 5.0 V DC or less Input current (at rated input voltage) 4.1 mA ± 20 % / channel 4.1 mA ± 20 % / channel 2.5 mA ± 20 % / channel Instantaneous allowable maximum input voltage 30.0 V DC 30.0 V DC 30.0 V DC Withstanding voltage Between input signal and system: 2 kV AC Between commons: 500 V AC, common minus (-) side every 16-channel Functions Status input Pushbutton input Function for detecting ON/OFF status Function for counting the push-button edge Function for detecting ON/OFF status — Function for detecting ON/OFF status Function for counting the push-button edge (*1) Input response time 8 ms or less (for status input) Minimum ON detection time 20 ms (for pushbutton input) Maximum ON/OFF cycle 25 Hz (for pushbutton input) Maximum current consumption 500 mA (5 V DC) 350 mA (5 V DC) 550 mA (5 V DC) Weight 0.3 kg 0.4 kg 0.3 kg External connection Pressure clamp terminal, Pressure clamp terminal MIL connector cable *1: MIL connector cable Push button input is possible only for input channels from 1 to 32. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-37 l AC Input Module Table AC Input Module Speciications Item NFDV141 Model NFDV142 Number of input channels 16 16 Rated input voltage (*1) 100 to 120 V AC, 50/60 Hz 200 to 240 V AC, 50/60 Hz Input ON voltage (peak value) 80 V AC (113 V) to 132 V AC (187 V) 160 V AC (226 V) to 264 V AC (373 V) Input OFF voltage (peak value) 20 V AC (28 V) or less 40 V AC (56 V) or less Input current (TYP) 4.7 mA (@120 V/60 Hz) / channel 6.2 mA (@240 V/60 Hz) / channel Input current (MAX) 7 mA / channel 9.3 mA / channel Withstanding voltage Between input signal and system: 2 kV AC Between commons: 1.35 kV AC, common minus (–) side every 8-channel Functions Status input Pushbutton input Function for detecting ON/OFF status Function for counting the push-button edge Input response time 160 ms or less (for status input) Minimum ON detection time 200 ms (for pushbutton input) Maximum ON/OFF cycle 2.5 Hz (for pushbutton input) Maximum current consumption 500 mA (5 V DC) 500 mA (5 V DC) Weight 0.3 kg 0.3 kg External connection Pressure clamp terminal Pressure clamp terminal *1: Input a sine wave for AC signals. Note: AC input signals to the same common should be the same phase. l Pulse Width Output Module The Pulse Width Output Module outputs 4-channel pulse signals. Speciications Item NFDV532 Model Number of output channels 4-channel : Up Pulse/Down Pulse Rated applied voltage 24 V DC Load voltage (*1) 24 V DC, 25 mA Field power supply voltage range 20.4 to 26.4 V DC Output ON voltage maximum value Leak current maximum value when output OFF Output format 2 V DC Maximum load current (*2) 100 mA/channel, 26.4 V Withstanding voltage Weight Between output signal and system : 2 kV AC HOLD: Reset all the output channels after outputting all pulse signals when a fallback is detected. OFF : Resets all the output channels immediately to off when the fallback action is triggered. NO : Performs no fallback action. 2 ms Min., 2 ms increments (error: ±1 ms Max.) 550 mA (5 V DC) 25 mA (24 V DC, ield power supply) 0.2 kg External connection Pressure clamp terminal, MIL connector cable Output fallback(*3)(*4) Pulse output accuracy Maximum current consumption *1: *2: *3: *4: 0.1 mA Current sink An external ield power supply (24 V DC) is required for each module. Connect a spark killer diode when driving DC relay. The fallback detection time is 4 seconds. HOLD, OFF, or NO should be chosen for all channels commonly. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-38 <A1. Autonomous Controller FCN> l Output Module Table Output Module Speciications Item NFDV551 Model NFDV557 NFDV561 Number of output channels 32 32 64 Rated applied voltage 24 V DC 24 V DC 24 V DC Load voltage (*1) 24 V DC, 50 mA 24 V DC, 50 mA 24 V DC, 100 mA Field power supply voltage range 20.4 to 26.4 V 20.4 to 26.4 V 20.4 to 26.4 V Output ON voltage maximum value 2 V DC 2 V DC 2 V DC Leak current maximum value when output OFF 0.1 mA 0.1 mA 0.1 mA Output format Current sink Current sink Current sink Maximum load current (*2) 100 mA/channel, 26.4 V 100 mA/channel, 26.4 V 100 mA/channel, 26.4 V Withstanding voltage Between output signal and system: 2 kV AC Between commons: 500 V AC, common minus (–) side every 16-channel Functions Status output ON/OFF status output function ON/OFF status output function Output fallback (*3) (*4) HOLD: OFF: NO: Output response time 3 ms or less (for status output) ON/OFF status output function Holds the current states when the fallback action is triggered. Resets all the output channels to off when the fallback action is triggered. Performs no fallback action. 700 mA (5 V DC) 550 mA (5 V DC) 780 mA (5 V DC) Maximum current consumption 60 mA (24 V DC, ield power 60 mA (24 V DC, ield power 120 mA (24 V DC, ield supply) supply) power supply) Weight 0.2 kg 0.3 kg 0.3 kg External connection Pressure clamp terminal, MIL connector cable Pressure clamp terminal MIL connector cable *1: *2: *3: *4: An external ield power supply (24 V DC) is required for each module. Connect a spark killer diode when driving DC relay. The fallback detection time is 4 seconds. HOLD, OFF, or NO should be chosen for all channels commonly. IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A1. Autonomous Controller FCN> A1-39 l Relay Output Module Table Relay Output Module Speciications Item NFDR541 Model Number of output channels 16 Rated applied voltage 24 to 110 V DC, 100 to 240 V AC, 50/60Hz Maximum load current (*1) Resistive load: 24 V DC: 2.0 A/channel, 110 V DC: 0.4 A/channel 100 V AC: 2.0 A/channel, 220 V AC: 2.0 A/channel Inductive load: 24 V DC: 0.6 A/channel, 110 V DC: 0.1 A/channel 100 V AC: 1.0 A/channel, 220 V AC: 1.0 A/channel Withstanding voltage Between output signal and system: 2 kV AC Between commons: 1.35 kV AC, common minus (–) side every 8-channel Functions Status output ON/OFF status output function Output fallback (*2) (*3) HOLD: Holds the current states when the fallback action is triggered. OFF: Resets all the output channels to off when the fallback action is triggered. NO: Performs no fallback action. Output response time 12 ms or less (for status output) Maximum current consumption 780 mA (5 V DC) Weight 0.3 kg External connection Pressure clamp terminal *1: *2: *3: Note: Maximum 8 A is allowed per common. Connect a spark killer diode when driving DC relay. Fallback detection time is 4 seconds. HOLD, OFF, or NO should be chosen for all channels commonly. The signals connected the same common should be the same phase when applying AC voltage. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.6.3 A1-40 Serial Communication Module (Speciication) The speciication of the serial communication module is shown below. l Serial Communication Module Table Serial Communication Module Speciications Item Model NFLR111 NFLR121 Interface RS-232-C (2 ports) RS-422/RS-485 (2 ports) How connected Point-to-point Multipoint How communicates Half-duplex/Full-duplex (*1) How synchronizes Start-stop synchronization Communication speed 0.3, 1.2, 2.4, 4.8, 9.6, 14.4, 19.2, 28.8, 38.4, 57.6, 76.8, 115.2 kbps Transmission code ASCII/binary Character length 7/8 bits Stop bit 1/2 bits Parity check None/even/odd Transmission distance Maximum 15 m Maximum 1200 m (total extended length) Wiring connection (*2) D-sub 9-pin (female x 2) (*3) Clamped with terminal block’s M4 screws (5 poles x 2) (*4) Current consumption 500 mA Weight 0.3 kg 0.3 kg *1: *2: *3: Only half-duplex communication is supported when communication of NFLR121 is done through a two-wiring system. For connection terminals and cables, refer to “ A1.16.4 Communication Cables.” Connectors are fastened using metric screw threads (M2.6). RS-232-C interface uses CD line (for input signal monitor) and CS line (for transmission of low controls). Wiring of these signal lines is necessary. *4: Comes with two terminator of 120 ohm. Note: A total of up to eight NFLR111/NFLR121 serial communication modules can be installed for each FCN. IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A1. Autonomous Controller FCN> A1-41 l CANopen Communication Module Table CANopen Communication Module Speciications Item NFLC121 Model Interface CANopen Connection method CiA 301 compliant Number of ports 1 Isolation Between signals and system Connector D-sub 9-pin (male) (*1) Communication speed 10, 20, 50, 100, 125, 250, 500, 800, 1000 kbps Maximum transmission distance CiA 301 compliant Maximum Current consumption 700mA (5V DC) Weight 0.3 kg *1: The cables and terminators must comply with CiA 301. l PROFIBUS-DP Communication Module Table PROFIBUS-DP Communication Module Item Speciications Model NFLP121 Interface PROFIBUS-DP Connection method EIA-RS485-Compliant Number of ports 1 Isolation Between signal and system Connector D-sub 9-pin (female) (*1) Communication speed 9.6, 19.2, 45.45, 93.75, 187.5, 500, 1500, 3000, 6000, 12000 kbps Maximum transmission distance 1.2km/segment (9600bps) Maximum Current consumption 700mA (5V DC) Weight 0.3 kg *1: The cables and terminators must comply with PROFIBUS-DP standards (PROFIBUS Speciications IEC61158-2 type3). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.7 A1-42 I/O Module Signal Connection I/O modules can be connected directly to ield devices via terminals. It can also be connected using MIL connector cables supplied by the user. This section describes the combinations of terminal connections for the pressure clamp terminal blocks and connection cables supplied as accessories of I/O modules, as well as terminal connection diagrams. l Signal Cable Connection Variations I/O modules can be connected directly to ield devices via terminals. It can also be connected using MIL connector cables supplied by the user. The connection method to use can be selected depending on the purpose, for example, wiring space saving or the standardization of installation procedure. MIL cable connector cover MIL connector cable Pressure clamp terminal block Field wiring I/O module A010701E.ai Figure Variations on Signal Cable Connections IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.8 A1-43 Pressure Clamp Terminal Blocks Wiring to the ield devices is performed by attaching a pressure clamp terminal block or MIL connector cable to the I/O module. The I/O module may also be directly wired to the ield device when a pressure clamp terminal block is used. n Pressure Clamp Terminal Block Types The following types are available according to usage purposes. Table Model Name - Pressure clamp Terminal Blocks Application Connecting Channels Connecting Module Name Connecting Cable Speciications Weight Pressure clamp terminal NFAI141, NFAV141, NFAV142, NFAI841, – NFAB841, NFAV542 NFAI143, NFAI543 0.2kg NFTT4S Analog Thermocouple/mV 16 NFAT141 – 0.3kg NFTR8S Analog RTD 12 NFAR181 – 0.2kg NFTI3S 8 NFAI135, NFAI835, – NFAP135 , NFAF135 0.2kg NFTB5S Digital input 32 NFDV151 – 0.2kg NFTD5S Digital output 4 : Up pulse/ NFDV532 Down pulse NFTA4S Analog Isolated Analog Module 16 Can select either with surge absorber or without absorber. – 0.2kg 32 NFDV551 NFTC4S Digital input/output 16 NFDV141, – NFDV142, NFDR541 0.1kg NFTC5S Digital input/output 32 NFDV157, NFDV557 – 0.3kg (with module) Without surge absorber. n Shape of Pressure Clamp Terminal Block The shape and external view of pressure clamp terminals are shown below. Pressure clamp terminal block Dedicated pressure clamp terminal block NFTA4S NFTT4S NFTR8S NFTB5S NFTD5S NFTI3S NFTC4S NFTC5S A010802E.ai Figure Shape of Pressure clamp Terminal Blocks IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-44 l Reference Junction Compensation (RJC) The pressure clamp terminal for the NFAT141 thermocouple/mV input module has embedded thermistors in the input terminal area and is used to provide reference junction compensation. 4 thermistors Custom terminal block Thermistor* Aluminum board to equilibrate temperature *The thermistor is not visible from the outside A010803E.ai Figure Structure of the RJC Terminal Area IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9 A1-45 Analog I/O Module Signal Connection I/O signal cables can be connected to analog I/O modules by pressure clamp terminals. They can also be connected to the analog I/O module via MIL connector cables. This section explains the I/O channel numbers using connection diagrams and tables. l Pressure Clamp Terminals The terminal numbers of pressure clamp terminals are arranged from A1 to A18 facing the terminal and counting from the top of the left column. B1 to B18 are arranged from the top of the right column. Single use A1 A18 B1 B18 A010901E.ai Figure Pressure Clamp Terminal Number Arrangement l MIL Connector The alignment of pin numbers of a MIL connector is as shown below: 40 39 MIL connector pin numbers (40 pins) 2 1 A010902E.ai Figure MIL Connector Pin Numbers IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-46 n Example of Correspondence between I/O Channels and Pressure Clamp Terminals or MIL Connector Pin The following igure shows an example of the correspondence between I/O channel numbers and pin numbers of pressure clamp terminals and MIL connector. The connection diagram and tables on the following pages are for pressure clamp terminals, but the correspondence with MIL connectors are shown below. Pressure clamp terminal MIL Connector CH1 CH2 CH15 CH16 CH1 A1 B1 A2 B2 35 A3 B3 34 33 A4 B4 32 31 A5 B5 30 29 A6 B6 28 27 A7 B7 26 25 A8 B8 24 23 A9 B9 22 21 A10 B10 20 19 A11 B11 18 17 A12 B12 16 15 A13 B13 14 13 A14 B14 A15 B15 A16 B16 40 39 38 37 36 CH2 CH15 12 11 10 9 8 7 A17 B17 6 5 A18 B18 4 3 2 1 CH16 : NC (Not used) A010903J.ai Figure Example of Correspondence between I/O Channels and Pressure Clamp Terminals or MIL Connector Pin IMPORTANT The connection diagrams on the following pages are for “pressure clamp terminals,” and the diagrams for “MIL connectors” are omitted. The tables contain information for both types. Basically, the correspondence shown above is used. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-47 n MIL Cables (Straight Type) and General-purpose Terminal Blocks When MIL cables (straight type) and general-purpose terminal blocks are used for input/output modules, the connectors of the input/output modules correspond to terminal numbers of the general-purpose terminal blocks as shown below. For customer-supplied MIL cables and terminal blocks, refer to the respective speciications carefully. *1: Equivalent to MIL cables (KMS40-0 ) and general purpose terminal block (TAS40-0N) made by yokogawa. For details of these cables, refer to GS 34P02Q43-01E, “MIL Connector Terminal Blocks, MIL Connector Cables.” Pin No. of MIL Connectors and Terminal No. of General-purpose Terminal Blocks (MIL 40-pin) Input/Output Module MIL 40-pin 40 39 MIL Cable (straight type) 2 : MIL Pin No. B1 : Terminal Block No. 1 : MIL Pin No. A1 : Terminal Block No. Pin No. of MIL Connector Terminal No. of General-purpose Terminal Block 1 A1 2 B1 3 A2 4 B2 37 A19 38 B19 39 A20 40 B20 General-purpose Terminal Block 40 B20 39 A20 : MIL Pin No. : Terminal Block No. : MIL Pin No. : Terminal Block No. A010904E.ai Figure Correspondence between the Signal Lines of MIL (40-pin) Connectors and Those of Generalpurpose Terminal Blocks IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-48 <A1. Autonomous Controller FCN> n Cable Connection to the Analog I/O Modules The terminals used to connect the signal cable vary for the devices being connected, depending on the analog I/O module used. Use the following table to connect the proper signal cable to the terminal. Table Cable Connection to I/O Modules I/O module format NFAI141 (*1) NFAI143 NFAI841 NFAI135 (*1) NFAI835 Cable connection pin INA 2-wire transmitter input + Current input - INB 2-wire transmitter input - Current input + (Setting pin: 2-wire input) (Setting pin: 4-wire input) INA 2-wire transmitter input + INB 2-wire transmitter input - Current input + INC INA 2-wire power supply (+) – INB 2-wire power signal (-) INC INC – – Current input - – NFAR181 (*2) INB NFAF135 – – – Temperature-measuring resistor input A Temperature-measuring resistor input B Temperature-measuring resistor input B INA NFAP135 I/O type – 3-wire power supply 2-wire (voltage, contact) + 3-wire + 2-wire (voltage, contact) - 3-wire - INA 2-wire power supply (+) – – INB 2-wire power signal (-) 2-wire (voltage, contact) + – 2-wire (voltage, contact) - – INC – indicates channel number. *1: When the NFAI141, NFAI143, NFAI841, NFAI135, or NFAI835 are OFF or malfunctioning, the current input look is in open status. Do not share the current signals will other receiving devices. *2: Be sure to set the same wiring resistance for A and C. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.1 A1-49 Analog Input Module for 16 Channels (NFAI141, NFAI143, NFAV141, NFAV142, NFAV144) l NFAI141, NFAI143 (4 to 20 mA Input) Pressure clamp terminal CH1 CH2 CH15 CH16 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 CH1 2-wire transmitter input + IN1A IN1B If power supply to transmitters (2-wire) is set to be available (using the setting pin of the main unit). (Reference: A1.6 I/O modules) 2-wire transmitter input CH1 Power supply Current input - Current input + IN1A If power supply to transmitters (4-wire) is set to be unavailable (using the setting pin of the main unit). IN1B (Reference: A1.6 I/O modules) : NC (Not used) A010905E.ai Figure External Connections for NFAI141, NFAI143 Table A010906E.ai Figure Input Signal Connection Method for NFAI141 and NFAI143 Pin Assignments for NFAI141, NFAI143 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - MIL connector Pin No. Signal name Pin No. 40 IN1A 39 38 IN2A 37 36 IN3A 35 34 IN4A 33 32 IN5A 31 30 IN6A 29 28 IN7A 27 26 IN8A 25 24 IN9A 23 22 IN10A 21 20 IN11A 19 18 IN12A 17 16 IN13A 15 14 IN14A 13 12 IN15A 11 10 IN16A 9 8 NC 7 6 NC 5 4 NC 3 2 Reserved 1 Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 IN1B IN2A B2 IN2B IN3A B3 IN3B IN4A B4 IN4B IN5A B5 IN5B IN6A B6 IN6B IN7A B7 IN7B IN8A B8 IN8B IN9A B9 IN9B IN10A B10 IN10B IN11A B11 IN11B IN12A B12 IN12B IN13A B13 IN13B IN14A B14 IN14B IN15A B15 IN15B IN16A B16 IN16B NC B17 NC NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-50 <A1. Autonomous Controller FCN> MIL Connector (Pin No./Signal Name) Signal name IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A IN9A IN10A IN11A IN12A IN13A IN14A IN15A IN16A N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Signal name IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A IN9A IN10A IN11A IN12A IN13A IN14A IN15A IN16A N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010907E.ai IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A IN9A IN10A IN11A IN12A IN13A IN14A IN15A IN16A N.C. N.C. N.C. IN1B IN3B IN4B IN5B IN6B IN7B IN8B IN9B IN10B IN11B IN12B IN13B IN14B IN15B IN16B N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010908E.ai IN2B • A010909E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-51 l NFAV141 (1 to 5 V Input), NFAV142, NFAV144 (-10 to +10 V Input) Pressure clamp terminal CH1 CH2 CH15 CH16 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 : NC (Not used) A010910E.ai Figure External Connections for NFAV141, NFAV142 and NFAV144 Table Pin Assignments for NFAV141, NFAV142 and NFAV144 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1+ 39 IN2+ 37 IN3+ 35 IN4+ 33 IN5+ 31 IN6+ 29 IN7+ 27 IN8+ 25 IN9+ 23 IN10+ 21 IN11+ 19 IN12+ 17 IN13+ 15 IN14+ 13 IN15+ 11 IN16+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1+ B1 IN1IN2+ B2 IN2IN3+ B3 IN3IN4+ B4 IN4IN5+ B5 IN5IN6+ B6 IN6IN7+ B7 IN7IN8+ B8 IN8IN9+ B9 IN9IN10+ B10 IN10IN11+ B11 IN11IN12+ B12 IN12IN13+ B13 IN13IN14+ B14 IN14IN15+ B15 IN15IN16+ B16 IN16NC B17 NC NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-52 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010912E.ai A010911E.ai IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ N.C. N.C. N.C. IN1– IN2– IN3– IN4– IN5– IN6– IN7– IN8– IN9– IN10– IN11– IN12– IN13– IN14– IN15– IN16– N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010913E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.2 A1-53 Analog I/O Module for 8 Channels (NFAI841, NFAB841) l NFAI841 (4 to 20 mA, 8-Channel Input/8-Channel Output) Pressure clamp terminal CH1 CH2 IN CH8 CH9 CH10 OUT CH16 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 CH1 2-wire transmitter input + IN1A IN1B If power supply to transmitters (2-wire) is set to be available (using the setting pin of the main unit). (Reference: A1.6 I/O modules) 2-wire transmitter input - CH1 Power supply Current input - Current input + IN1A If power supply to transmitters (4-wire) is set to be unavailable (using the setting pin of the main unit). IN1B (Reference: A1.6 l/O modules) : NC (Not used) A010915E.ai A010914E.ai Figure External Connections for NFAI841 Table Figure Input Signal Connection Method for NFAI841 Pin Assignments for NFAI841 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1A 39 IN2A 37 IN3A 35 IN4A 33 IN5A 31 IN6A 29 IN7A 27 IN8A 25 OUT1+ 23 OUT2+ 21 OUT3+ 19 OUT4+ 17 OUT5+ 15 OUT6+ 13 OUT7+ 11 OUT8+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 IN1B IN2A B2 IN2B IN3A B3 IN3B IN4A B4 IN4B IN5A B5 IN5B IN6A B6 IN6B IN7A B7 IN7B IN8A B8 IN8B OUT1+ B9 OUT1OUT2+ B10 OUT2OUT3+ B11 OUT3OUT4+ B12 OUT4OUT5+ B13 OUT5OUT6+ B14 OUT6OUT7+ B15 OUT7OUT8+ B16 OUT8NC B17 NC NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-54 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010917E.ai A010916E.ai IN1A IN2A IN3A IN4A IN5A IN6A IN7A IN8A OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. N.C. IN1B IN2B IN3B IN4B IN5B IN6B IN7B IN8B OUT1– OUT2– OUT3– OUT4– OUT5– OUT6– OUT7– OUT8– N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010918E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-55 l NFAB841 (1 to 5 V 8-Channel Input, 4 to 20 mA 8-Channel Output) Pressure clamp terminal CH1 CH2 IN A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 CH8 A8 B8 CH9 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 CH10 OUT CH16 : NC (Not used) A010919E.ai Figure External Connections for NFAB841 Table Pin Assignments for NFAB841 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1+ 39 IN2+ 37 IN3+ 35 IN4+ 33 IN5+ 31 IN6+ 29 IN7+ 27 IN8+ 25 OUT1+ 23 OUT2+ 21 OUT3+ 19 OUT4+ 17 OUT5+ 15 OUT6+ 13 OUT7+ 11 OUT8+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name IN1IN2IN3IN4IN5IN6IN7IN8OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8NC NC NC Reserved Pressure clamp terminal Pin No. Signal name Pin No. Signal name A1 IN1+ B1 IN1A2 IN2+ B2 IN2A3 IN3+ B3 IN3A4 IN4+ B4 IN4A5 IN5+ B5 IN5A6 IN6+ B6 IN6A7 IN7+ B7 IN7A8 IN8+ B8 IN8A9 OUT1+ B9 OUT1A10 OUT2+ B10 OUT2A11 OUT3+ B11 OUT3A12 OUT4+ B12 OUT4A13 OUT5+ B13 OUT5A14 OUT6+ B14 OUT6A15 OUT7+ B15 OUT7A16 OUT8+ B16 OUT8A17 NC B17 NC A18 NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-56 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name IN1IN2IN3IN4IN5IN6IN7IN8OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name IN1IN2IN3IN4IN5IN6IN7IN8OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010921E.ai A010920E.ai IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ N.C. N.C. N.C. IN1– IN2– IN3– IN4– IN5– IN6– IN7– IN8– OUT1– OUT2– OUT3– OUT4– OUT5– OUT6– OUT7– OUT8– N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010922E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.3 A1-57 Analog Output Module for 16 Channels (NFAV542, NFAI543, NFAV544) l NFAV542, NFAV544 (-10 to +10 V 16-Channel Output), NFAI543 (4 to 20 mA 16Channel Output) Pressure clamp terminal CH1 CH2 CH15 CH16 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 : NC (Not used) A010923E.ai Figure External Connections for NFAV542, NFAI543 and NFAV544 Table Pin Assignments for NFAV542, NFAI543 and NFAV544 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. OUT1+ 39 OUT2+ 37 OUT3+ 35 OUT4+ 33 OUT5+ 31 OUT6+ 29 OUT7+ 27 OUT8+ 25 OUT9+ 23 OUT10+ 21 OUT11+ 19 OUT12+ 17 OUT13+ 15 OUT14+ 13 OUT15+ 11 OUT16+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8OUT9OUT10OUT11OUT12OUT13OUT14OUT15OUT16NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name OUT1+ B1 OUT1OUT2+ B2 OUT2OUT3+ B3 OUT3OUT4+ B4 OUT4OUT5+ B5 OUT5OUT6+ B6 OUT6OUT7+ B7 OUT7OUT8+ B8 OUT8OUT9+ B9 OUT9OUT10+ B10 OUT10OUT11+ B11 OUT11OUT12+ B12 OUT12OUT13+ B13 OUT13OUT14+ B14 OUT14OUT15+ B15 OUT15OUT16+ B16 OUT16NC B17 NC NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-58 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ OUT9+ OUT10+ OUT11+ OUT12+ OUT13+ OUT14+ OUT15+ OUT16+ N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8OUT9OUT10OUT11OUT12OUT13OUT14OUT15OUT16N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ OUT9+ OUT10+ OUT11+ OUT12+ OUT13+ OUT14+ OUT15+ OUT16+ N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name OUT1OUT2OUT3OUT4OUT5OUT6OUT7OUT8OUT9OUT10OUT11OUT12OUT13OUT14OUT15OUT16N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010925E.ai A010924E.ai OUT1+ OUT2+ OUT3+ OUT4+ OUT5+ OUT6+ OUT7+ OUT8+ OUT9+ OUT10+ OUT11+ OUT12+ OUT13+ OUT14+ OUT15+ OUT16+ N.C. N.C. N.C. OUT1– OUT2– OUT3– OUT4– OUT5– OUT6– OUT7– OUT8– OUT9– OUT10– OUT11– OUT12– OUT13– OUT14– OUT15– OUT16– N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010926E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.4 A1-59 Thermocouple/mV Input Module for 16 Channels (NFAT141) l NFAT141 (TC/mV input for 16 channels, isolated) Pressure clamp terminal CH1 CH2 CH15 CH16 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 RJC A13 B13 RJC A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 RJC RJC * RJCs are integrated within the connector : NC (Not used) A010927E.ai Figure External Connections for NFAT141 Table Pin Assignments for NFAT141 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector (*1) Signal name Pin No. IN1+ 39 IN2+ 37 IN3+ 35 IN4+ 33 IN5+ 31 IN6+ 29 IN7+ 27 IN8+ 25 IN9+ 23 IN10+ 21 IN11+ 19 IN12+ 17 IN13+ 15 IN14+ 13 IN15+ 11 IN16+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1+ B1 IN1IN2+ B2 IN2IN3+ B3 IN3IN4+ B4 IN4IN5+ B5 IN5IN6+ B6 IN6IN7+ B7 IN7IN8+ B8 IN8IN9+ B9 IN9IN10+ B10 IN10IN11+ B11 IN11IN12+ B12 IN12IN13+ B13 IN13IN14+ B14 IN14IN15+ B15 IN15IN16+ B16 IN16NC B17 NC NC B18 NC *1: Applied only when mV input is used. Note: Be sure to set the allowable signal source resistance/allowable wiring resistance including the external wire resistance to 1000 Ω or less. When the burnout detection settings are enabled, a 3 µV offset error is generated per 10 Ω. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-60 <A1. Autonomous Controller FCN> • • MIL Connector (Pin No./Signal Name) Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ Reserved Reserved Reserved Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Signal name IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ N.C. N.C. Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16Reserved Reserved Reserved Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name IN1IN2IN3IN4IN5IN6IN7IN8IN9IN10IN11IN12IN13IN14IN15IN16N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010929E.ai A010928E.ai Note: When a MILL connector cable is connected, only the mV Input Module can be used. IN1+ IN2+ IN3+ IN4+ IN5+ IN6+ IN7+ IN8+ IN9+ IN10+ IN11+ IN12+ IN13+ IN14+ IN15+ IN16+ Reserved Reserved Reserved IN1– IN2– IN3– IN4– IN5– IN6– IN7– IN8– IN9– IN10– IN11– IN12– IN13– IN14– IN15– IN16– Reserved Reserved B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 Reserved Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010930E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). Note: When a MIL connector cable is connected, only the mV Input Module can be used. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.5 A1-61 RTD Input Module for 12 Channels (NFAR181) l NFAR181 (RTD input for 12 channels, isolated) CH1 Pressure clamp terminal CH2 CH11 CH12 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A010931E.ai Figure External Connections for NFAR181 Table Pin Assignments for NFAR181 CH No. CH1 CH1/CH2 CH2 CH3 CH3/CH4 CH4 CH5 CH5/CH6 CH6 CH7 CH17/CH8 CH8 CH9 CH9/CH10 CH10 CH11 CH11/CH12 CH12 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 IN1C IN1B B2 IN2B IN2A B3 IN2C IN3A B4 IN3C IN3B B5 IN4B IN4A B6 IN4C IN5A B7 IN5C IN5B B8 IN6B IN6A B9 IN6C IN7A B10 IN7C IN7B B11 IN8B IN8A B12 IN8C IN9A B13 IN9C IN9B B14 IN10B IN10A B15 IN10C IN11A B16 IN11C IN11B B17 IN12B IN12A B18 IN12C Note: Be sure to set the allowable wiring resistance to 40 Ω per wire or less. When the burnout detection settings are enabled, a 36 m Ω offset error is generated per 40 Ω. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> • Signal name IN1A IN1B IN2A IN3A IN3B IN4A IN5A IN5B IN6A IN7A IN7B IN8A IN9A IN9B IN10A IN11A IN11B IN12A A1-62 Pressure clamp terminal (Terminal No./Signal Name) Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 Signal name IN1C IN2B IN2C IN3C IN4B IN4C IN5C IN6B IN6C IN7C IN8B IN8C IN9C IN10B IN10C IN11C IN12B IN12C A010933E.ai IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.6 A1-63 Analog Input Module for 8 Channels (NFAI135) l NFAI135 (4 to 20 mA input for 8 channels, isolated channels) CH1 Pressure clamp terminal IN1A IN1B IN1C IN2A IN2B IN2C CH1 CH2 IN7A IN7B IN7C IN8A IN8B IN8C CH7 CH8 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 2-wire transmitter input + IN1A If this module supplies power to transmitters (2-wire). 2-wire transmitter input - IN1B IN1C CH1 IN1A Power supply Current input + IN1B If this module does not supply power to transmitters (4-wire). Current input IN1C : NC (Not used) A010934E.ai A010933E.ai Figure External Connections for NFAI135 Table Figure Input Signal Connection Method for NFAI135 Pin Assignments for NFAI135 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 - Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1A 39 IN1B 37 IN2A 35 IN2B 33 IN3A 31 IN3B 29 IN4A 27 IN4B 25 IN5A 23 IN5B 21 IN6A 19 IN6B 17 IN7A 15 IN7B 13 IN8A 11 IN8B 9 NC 7 NC 5 NC 3 Reserved 1 Signal name NC IN1C NC IN2C NC IN3C NC IN4C NC IN5C NC IN6C NC IN7C NC IN8C NC NC NC Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 NC IN1B B2 IN1C IN2A B3 NC IN2B B4 IN2C IN3A B5 NC IN3B B6 IN3C IN4A B7 NC IN4B B8 IN4C IN5A B9 NC IN5B B10 IN5C IN6A B11 NC IN6B B12 IN6C IN7A B13 NC IN7B B14 IN7C IN8A B15 NC IN8B B16 IN8C NC B17 NC NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-64 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010936E.ai A010935E.ai IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010937E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.7 A1-65 Analog I/O Module for 4 Channels (NFAI835) l NFAI835 (4 to 20 mA I/O for 4 channels each, isolated channels) CH1 Pressure clamp terminal IN1A CH IN1 IN1B CH IN2 IN1C IN2A IN2B IN2C IN4A CH IN4 IN4B IN4C CH OUT1 OUT1+ OUT1- CH OUT3 OUT3+ OUT3- CH OUT4 OUT4+ OUT4- A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 2-wire transmitter input + IN1A If this module supplies power to transmitters (2-wire). 2-wire transmitter input - IN1B IN1C CH1 IN1A Power supply Current input + IN1B If this module does not supply power to transmitters (4-wire). Current input IN1C : NC (Not used) A010939E.ai A010938E.ai Figure External Connections for NFAI835 Table Figure Input Signal Connection Method for NFAI835 Pin Assignments for NFAI835 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 NC IN1B B2 IN1C IN2A B3 NC IN2B B4 IN2C IN3A B5 NC IN3B B6 IN3C IN4A B7 NC IN4B B8 IN4C NC B9 NC OUT1+ B10 OUT1NC B11 NC OUT2+ B12 OUT2NC B13 NC OUT3+ B14 OUT3NC B15 NC OUT4+ B16 OUT4NC B17 NC NC B18 NC Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1A 39 IN1B 37 IN2A 35 IN2B 33 IN3A 31 IN3B 29 IN4A 27 IN4B 25 NC 23 OUT1+ 21 NC 19 OUT2+ 17 NC 15 OUT3+ 13 NC 11 OUT4+ 9 NC 7 NC 5 NC 3 Reserved 1 Signal name NC IN1C NC IN2C NC IN3C NC IN4C NC OUT1NC OUT2NC OUT3NC OUT4NC NC NC Reserved IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-66 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B N.C. OUT1+ N.C. OUT2+ N.C. OUT3+ N.C. OUT4+ N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B N.C. OUT1+ N.C. OUT2+ N.C. OUT3+ N.C. OUT4+ N.C. N.C. Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. OUT1N.C. OUT2N.C. OUT3N.C. OUT4N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. OUT1N.C. OUT2N.C. OUT3N.C. OUT4N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010941E.ai A010940E.ai IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B N.C. OUT1+ N.C. OUT2+ N.C. OUT3+ N.C. OUT4+ N.C. N.C. N.C. N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. OUT1– N.C. OUT2– N.C. OUT3– N.C. OUT4– N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010942E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.8 A1-67 Pulse Input Module for 8 Channels (NFAP135) l NFAP135 (Pulse input for 8 channels, isolated channels) IN1A IN1B Pressure clamp terminal IN1C IN2A CH2 IN2B IN2C CH1 CH7 CH8 IN7A IN7B IN7C IN8A IN8B IN8C A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 : NC (Not used) A010943E.ai Figure External Connections for NFAP135 Note: For external connections, refer to “A1.6.1 Analog I/O Module (Speciication)”: “l Pulse Input Module (Individually Insulated Type)” and “Examples of connections and settings depending on the input mode:.” Table Pin Assignments for NFAP135 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 - Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 NC IN1B B2 IN1C IN2A B3 NC IN2B B4 IN2C IN3A B5 NC IN3B B6 IN3C IN4A B7 NC IN4B B8 IN4C IN5A B9 NC IN5B B10 IN5C IN6A B11 NC IN6B B12 IN6C IN7A B13 NC IN7B B14 IN7C IN8A B15 NC IN8B B16 IN8C NC B17 NC NC B18 NC Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1A 39 IN1B 37 IN2A 35 IN2B 33 IN3A 31 IN3B 29 IN4A 27 IN4B 25 IN5A 23 IN5B 21 IN6A 19 IN6B 17 IN7A 15 IN7B 13 IN8A 11 IN8B 9 NC 7 NC 5 NC 3 Reserved 1 IM 34P02Q01-01E Signal name NC IN1C NC IN2C NC IN3C NC IN4C NC IN5C NC IN6C NC IN7C NC IN8C NC NC NC Reserved 17th Edition : Jun. 29,2012-00 A1-68 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010945E.ai A010944E.ai IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010946E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.9.9 A1-69 Frequency Input Module (NFAF135) l NFAF135 (Frequency input for 8 channels, isolated channels) IN1A IN1B Pressure clamp terminal IN1C IN2A CH2 IN2B IN2C CH1 CH7 CH8 IN7A IN7B IN7C IN8A IN8B IN8C A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 : NC (Not used) A010943E.ai Figure External Connections for NFAF135 Note: For external connections, refer to “A1.6.1 Analog I/O Module (Speciication)”: “l Frequency Input Module (Individually Insulated Type)” and “Examples of connections and settings depending on the input mode:.” Table Pin Assignments for NFAF135 CH No. CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 - Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1A B1 NC IN1B B2 IN1C IN2A B3 NC IN2B B4 IN2C IN3A B5 NC IN3B B6 IN3C IN4A B7 NC IN4B B8 IN4C IN5A B9 NC IN5B B10 IN5C IN6A B11 NC IN6B B12 IN6C IN7A B13 NC IN7B B14 IN7C IN8A B15 NC IN8B B16 IN8C NC B17 NC NC B18 NC Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 MIL connector Signal name Pin No. IN1A 39 IN1B 37 IN2A 35 IN2B 33 IN3A 31 IN3B 29 IN4A 27 IN4B 25 IN5A 23 IN5B 21 IN6A 19 IN6B 17 IN7A 15 IN7B 13 IN8A 11 IN8B 9 NC 7 NC 5 NC 3 Reserved 1 IM 34P02Q01-01E Signal name NC IN1C NC IN2C NC IN3C NC IN4C NC IN5C NC IN6C NC IN7C NC IN8C NC NC NC Reserved 17th Edition : Jun. 29,2012-00 A1-70 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. Reserved Pin No. 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. N.C. Reserved 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Signal name IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A010945E.ai A010944E.ai IN1A IN1B IN2A IN2B IN3A IN3B IN4A IN4B IN5A IN5B IN6A IN6B IN7A IN7B IN8A IN8B N.C. N.C. N.C. N.C. IN1C N.C. IN2C N.C. IN3C N.C. IN4C N.C. IN5C N.C. IN6C N.C. IN7C N.C. IN8C N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 N.C. Signal Name Terminal No. Terminal No. Signal Name Reserved General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) Reserved • A010946E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-71 A1.10 Digital I/O Module Signal Connection I/O signal cables can be connected to digital I/O modules by using pressure clamp terminals. They can also be connected to the digital I/O module via MIL connector cables. This section explains the I/O channel numbers using connection diagrams and tables. l Pressure Clamp Terminals The terminals of pressure clamp terminals are arranged from A1 to A18 facing the terminal and counting from the top of the left column. B1 to B18 are arranged from the top of the right column. Pressure clamp terminal block Dedicated pressure clamp terminal block STATUS ACT A1 DX B1 Pin numbers are the same A18 B18 A011001E.ai Figure Terminal Numbers for Pressure clamp Terminals IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-72 l MIL Connectors The following shows the pin number arrangements of the MIL connectors. The MIL connector for digital I/O has 50 pins. 50 50 49 49 CN1 CN2 50 49 MIL connector pin numbers (50 pins) 2 1 2 50-pin MIL connector 1 2 1 2-row 50-pin MIL connector A011002E.ai Figure MIL Connector Pin Number IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-73 n Example of Correspondence between Pressure clamp Terminals and MIL Connector Pin Numbers The following igure shows an example of the correspondence between I/O channel numbers and pin numbers of pressure clamp terminals and MIL connector. The connection diagram and tables on the following pages are for pressure clamp terminals only, but the correspondence with MIL connectors are shown below. Pressure clamp terminal 1 2 15 A1 B1 MIL Connector 17 18 1 50 49 2 48 47 A2 B2 A3 B3 46 45 A4 B4 44 43 A5 B5 42 41 A6 B6 40 39 A7 B7 38 37 A8 B8 36 35 A9 B9 34 33 A10 B10 32 31 A11 B11 30 29 A12 B12 28 27 A13 B13 26 25 A14 B14 24 23 A15 B15 15 22 21 16 20 19 COMA 18 17 COMA 16 15 COMA 14 13 COMA 12 11 10 9 8 7 6 5 4 3 2 1 16 A16 B16 COMA A17 B17 A18 B18 31 32 COMB : NC (Not used) Reserved 17 18 31 32 COMB COMB COMB COMB Reserved A011003E.ai Figure Example of Correspondence between I/O Channels and Pressure Clamp Terminals or MIL Connector Pin IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-74 n MIL Cables (Straight Type) and General-purpose Terminal Blocks When MIL cables (straight type) and general-purpose terminal blocks are used for input/output modules, the connectors of the input/output modules correspond to terminal numbers of the general-purpose terminal blocks as shown below. For customer-supplied MIL cables and terminal blocks, refer to the respective speciications carefully. *1: Equivalent to MIL cables (KMS50-0 ) and general purpose terminal block(TAS50-0N) made by yokogawa. For details of these cables, refer to GS 34P02Q43-01E, “MIL Connector Terminal Blocks, MIL Connector Cables.” Pin No. of MIL Connectors and Terminal No. of General-purpose Terminal Blocks (MIL 50-pin) Terminal No. of Pin No. of MIL General-purpose Connector Terminal Block MIL50-pin 50 49 MIL Cable (straight type) 2 : MIL Pin No. B1 : Terminal Block No. 1 A1 2 B1 3 A2 4 B2 47 A24 48 B24 49 A25 50 B25 General-purpose Terminal Block 1 : MIL Pin No. A1 : Terminal Block No. 50 : MIL Pin No. B25 : Terminal Block No. 49 : MIL Pin No. A25 : Terminal Block No. A011028E.ai Figure Correspondence between the Signal Lines of MIL (50-pin) Connectors and Those of Generalpurpose Terminal Blocks n Precaution for Wiring Work CAUTION Do not perform wiring while power is on. NFDV141, NFDV142, and NFDR541 have 100 V AC or 200 V AC of voltage applied to the signal wires. There is risk of receiving an electric shock. Turn off all power before performing wiring work. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-75 <A1. Autonomous Controller FCN> A1.10.1 Digital Input Module, 32 Channel/24 V DC (NFDV151) Dedicated Pressure Clamps 17 1 A1 B1 2 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 Common A B18 ?Terminal A17: B17:Common B 16 DC24V 18 32 DC24V : NC (Not used) A011004E.ai Figure Example of External Connections for NFDV151 Table Pin Assignments for NFDV151 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 *1: *2: MIL connector Pin No. Signal name Pin No. 50 IN1 49 48 IN2 47 46 IN3 45 44 IN4 43 42 IN5 41 40 IN6 39 38 IN7 37 36 IN8 35 34 IN9 33 32 IN10 31 30 IN11 29 28 IN12 27 26 IN13 25 24 IN14 23 22 IN15 21 20 IN16 19 18 COM1-16 17 16 COM1-16 15 14 COM1-16 13 12 COM1-16 11 10, 8 NC 9, 7 6, 4 NC (*1) 5, 3 2 Reserved 1 Pressure clamp terminal Signal name Signal name Pin No. Signal name IN17 IN1 B1 IN17 IN18 IN2 B2 IN18 IN19 IN3 B3 IN19 IN20 IN4 B4 IN20 IN21 IN5 B5 IN21 IN22 IN6 B6 IN22 IN23 IN7 B7 IN23 IN24 IN8 B8 IN24 IN25 IN9 B9 IN25 IN26 IN10 B10 IN26 IN27 IN11 B11 IN27 IN28 IN12 B12 IN28 IN29 IN13 B13 IN29 IN30 IN14 B14 IN30 IN31 IN15 B15 IN31 IN32 IN16 B16 IN32 COM17-32 COM1-16 (*2) B17 COM17-32 (*2) COM17-32 NC B18 NC COM17-32 COM17-32 NC NC (*1) Reserved For the purpose of maintaining the insulation distance, use the pin-less speciication for pins 3, 4, 5, and 6 on the external cable side’s MIL connectors. When using pressure clamp terminals with surge absorber (NFTB5S-10), A17 and B17 are shorted. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-76 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 COM1-16 COM1-16 COM1-16 COM1-16 N.C. N.C. N.C. N.C. Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1-16 24 V DC Signal name IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32 COM17-32 COM17-32 COM17-32 COM17-32 N.C. N.C. N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 24 V DC B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A011006E.ai A011005E.ai IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 COM1–16 COM1–16 COM1–16 COM1–16 N.C. N.C. N.C. N.C. IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32 COM17–32 COM17–32 COM17–32 COM17–32 N.C. N.C. N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Reserved Signal Name Terminal No. Terminal No. Signal Name General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) (NFDV151) Reserved • A011007E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). Note: For the method of external wiring, please refer to pressure clamp terminal section. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.10.2 A1-77 Digital Input Module, 32 Channel/24 V DC (NFDV157) The NFDV157 has only dedicated Pressure clamps. Dedicated Pressure Clamps 1 A1 B1 2 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 16 DC24V 17 18 32 DC24V Terminal A17: Common A B17: Common B : NC (Not used) A011008E.ai Figure Example of External Connections for NFDV157 Table Pin Assignments for NFDV157 (No MIL connection available) Pressure clamp terminal (Dedicated) Pin No. Signal name Pin No. Signal name A1 IN1 B1 IN17 A2 IN2 B2 IN18 A3 IN3 B3 IN19 A4 IN4 B4 IN20 A5 IN5 B5 IN21 A6 IN6 B6 IN22 A7 IN7 B7 IN23 A8 IN8 B8 IN24 A9 IN9 B9 IN25 A10 IN10 B10 IN26 A11 IN11 B11 IN27 A12 IN12 B12 IN28 A13 IN13 B13 IN29 A14 IN14 B14 IN30 A15 IN15 B15 IN31 A16 IN16 B16 IN32 A17 COM1-16 B17 COM17-32 A18 NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.10.3 A1-78 Digital Input Module, 16 Channel (NFDV141, NFDV142) NFDV141 is 100 to 120 V AC input. NFDV142 is 200 to 240 V AC input. Pressure clamp terminal Switch To B1 1 A1 B1 2 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 B8 8 10 11 To B10 B17 17 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 8-point batch common 8-point batch common : NC (Not used) Terminal B1 to B8 : Common A B10 to B17 : Common B A011009E.ai Figure Example of External Connections for NFDV141 and NFDV142 Table Pin Assignments for NFDV141 and NFDV142 (No MIL connection available) Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name IN1 B1 COM1-8 IN2 B2 COM1-8 IN3 B3 COM1-8 IN4 B4 COM1-8 IN5 B5 COM1-8 IN6 B6 COM1-8 IN7 B7 COM1-8 IN8 B8 COM1-8 NC B9 NC IN9 B10 COM9-16 IN10 B11 COM9-16 IN11 B12 COM9-16 IN12 B13 COM9-16 IN13 B14 COM9-16 IN14 B15 COM9-16 IN15 B16 COM9-16 IN16 B17 COM9-16 NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.10.4 A1-79 Pulse Width Output Module (NFDV532) Dedicated Pressure Clamps 1 A1 B1 2 3 A2 B2 A3 B3 4 A4 B4 5 A5 B5 6 A6 B6 7 A7 B7 8 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 : Indicates load : NC (Not used) Terminal A17: Common DC24V A011010E.ai Figure Example of External Connections for NFDV532 Table Pin Assignments for NFDV532 Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 *1: *2: MIL connector Signal name Pin No. UP1 49 DOWN1 47 UP2 45 DOWN2 43 UP3 41 DOWN3 39 UP4 37 DOWN4 35 N.C. 33 N.C. 31 N.C. 29 N.C. 27 N.C. 25 N.C. 23 N.C. 21 N.C. 19 COM 17 COM 15 COM 13 COM 11 24VDC 9, 7 N.C. (*1) 5, 3 Reserved 1 Signal name N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. (*1) Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name UP1 B1 N.C. DOWN1 B2 N.C. UP2 B3 N.C. DOWN2 B4 N.C. UP3 B5 N.C. DOWN3 B6 N.C. UP4 B7 N.C. DOWN4 B8 N.C. N.C. B9 N.C. N.C. B10 N.C. N.C. B11 N.C. N.C. B12 N.C. N.C. B13 N.C. N.C. B14 N.C. N.C. B15 N.C. N.C. B16 N.C. COM(*2) B17 N.C. 24VDC B18 N.C. For the purpose of maintaining insulation distance, use the pin-less speciication for pins 3, 4, 5, and 6 on the external cable side’s MIL connector. When using pressure clamp terminals with surge absorber (NFTD5S-10), A17 and B17, A18 and B18 are shorted. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-80 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Pin No. Signal name UP1 DOWN1 UP2 DOWN2 UP3 DOWN3 UP4 DOWN4 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. COM COM COM COM 24VDC 24VDC N.C. N.C. Reserved 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Pin No. Signal name UP1 DOWN1 UP2 DOWN2 UP3 DOWN3 UP4 DOWN4 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. COM 24VDC N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. Reserved A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. A011012E.ai A011011E.ai UP1 DOWN1 UP2 DOWN2 UP3 DOWN3 UP4 DOWN4 N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. COM COM COM COM 24VDC 24VDC N.C. N.C. General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) (NFDV532) Reserved • N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. Reserved Signal Name Terminal No. B1 B2 B3 B4 A5 B6 B7 B8 B9 B10 B11 A12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Terminal No. Signal Name A011013E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.10.5 A1-81 Digital Output Module, 32 Channel/24 V DC (NFDV551) Dedicated Pressure Clamps 1 2 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 15 A15 B15 16 A16 B16 A17 B17 A18 B18 DC24 V 17 18 : Indicates load 31 32 DC24 V Terminal A17: Common A B17: Common B A011014E.ai Figure Example of External Connections for NFDV551 Table Pin Assignments for NFDV551 Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 *1: *2: MIL connector Signal name Pin No. OUT1 49 OUT2 47 OUT3 45 OUT4 43 OUT5 41 OUT6 39 OUT7 37 OUT8 35 OUT9 33 OUT10 31 OUT11 29 OUT12 27 OUT13 25 OUT14 23 OUT15 21 OUT16 19 COM1-16 17 COM1-16 15 COM1-16 13 COM1-16 11 24VDC 9, 7 NC (*1) 5, 3 Reserved 1 Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 COM17-32 COM17-32 COM17-32 24VDC NC (*1) Reserved Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name OUT1 B1 OUT17 OUT2 B2 OUT18 OUT3 B3 OUT19 OUT4 B4 OUT20 OUT5 B5 OUT21 OUT6 B6 OUT22 OUT7 B7 OUT23 OUT8 B8 OUT24 OUT9 B9 OUT25 OUT10 B10 OUT26 OUT11 B11 OUT27 OUT12 B12 OUT28 OUT13 B13 OUT29 OUT14 B14 OUT30 OUT15 B15 OUT31 OUT16 B16 OUT32 COM1-16 (*2) B17 COM17-32 (*2) 24VDC B18 24VDC For the purpose of maintaining insulation distance, use the pin-less speciication for pins 3, 4, 5, and 6 on the external cable side’s MIL connector. When using pressure clamp terminals with surge absorber (NFTD5S-10), A17 and B17, A18 and B18 are shorted. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-82 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) Signal name OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1-16 COM1-16 COM1-16 COM1-16 24 V DC 24 V DC N.C. N.C. Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 • Signal name OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1-16 24 V DC Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 COM17-32 COM17-32 COM17-32 24 V DC 24 V DC N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Pressure clamp terminal (Terminal No./Signal Name) Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 24 V DC B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 A011016E.ai A011015E.ai OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1–16 COM1–16 COM1–16 COM1–16 24 V DC N.C. N.C. 24 V DC General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) (NFDV551) Reserved • OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17–32 COM17–32 COM17–32 COM17–32 24 V DC 24 V DC N.C. N.C. Reserved Signal Name Terminal No. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Signal Name A011017E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.10.6 A1-83 Digital Output Module, 32 Channel/24 V DC (NFDV557) The NFDV557 has only dedicated Pressure clamps. Dedicated Pressure Clamps 1 2 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 15 A15 B15 16 A16 B16 A17 B17 A18 B18 DC24 V 17 18 : Indicates load 31 32 DC24 V Terminal A17: Common A B17: Common B A011018E.ai Figure Example of External Connections for NFDV557 Table Pin Assignments for NFDV557 (No MIL connection available) Pressure clamp terminal (Dedicated) Pin No. Signal name Pin No. 0 pt A1 OUT1 B1 OUT17 A2 OUT2 B2 OUT18 A3 OUT3 B3 OUT19 A4 OUT4 B4 OUT20 A5 OUT5 B5 OUT21 A6 OUT6 B6 OUT22 A7 OUT7 B7 OUT23 A8 OUT8 B8 OUT24 A9 OUT9 B9 OUT25 A10 OUT10 B10 OUT26 A11 OUT11 B11 OUT27 A12 OUT12 B12 OUT28 A13 OUT13 B13 OUT29 A14 OUT14 B14 OUT30 A15 OUT15 B15 OUT31 A16 OUT16 B16 OUT32 A17 COM1-16 B17 COM17-32 A18 24VDC B18 24VDC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-84 <A1. Autonomous Controller FCN> A1.10.7 Digital Input Module, 64 Channel/24 V DC (NFDV161) CN1 MIL 50 pins x 2 rows 17 18 31 32 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 1 2 3 15 16 DC24V CN2 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Reserved 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 33 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 49 50 34 35 47 48 63 64 : NC (Not used) DC24V Terminals CN1, CN2 [11 18] : Common Reserved A011019E.ai Figure Example of External Connections for NFDV161 Table Pin Assignments for NFDV161 Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 *1: MIL connector (CN1) Signal name Pin No. IN1 49 IN2 47 IN3 45 IN4 43 IN5 41 IN6 39 IN7 37 IN8 35 IN9 33 IN10 31 IN11 29 IN12 27 IN13 25 IN14 23 IN15 21 IN16 19 COM1-16 17 COM1-16 15 COM1-16 13 COM1-16 11 NC 9, 7 NC (*1) 5, 3 Reserved 1 Signal name IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32 COM17-32 COM17-32 COM17-32 COM17-32 NC NC (*1) Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 MIL connector (CN2) Signal name Pin No. IN33 49 IN34 47 IN35 45 IN36 43 IN37 41 IN38 39 IN39 37 IN40 35 IN41 33 IN42 31 IN43 29 IN44 27 IN45 25 IN46 23 IN47 21 IN48 19 COM33-48 17 COM33-48 15 COM33-48 13 COM33-48 11 NC 9, 7 NC (*1) 5, 3 Reserved 1 Signal name IN49 IN50 IN51 IN52 IN53 IN54 IN55 IN56 IN57 IN58 IN59 IN60 IN61 IN62 IN63 IN64 COM49-64 COM49-64 COM49-64 COM49-64 NC NC (*1) Reserved For the purpose of maintaining insulation distance, use the pin-less speciication for pins 3, 4, 5 and 6 on the external cable side’s MIL connector. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-85 <A1. Autonomous Controller FCN> • MIL Connector (Pin No./Signal Name) [CN1] Signal name IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 COM1-16 COM1-16 COM1-16 COM1-16 N.C. N.C. N.C. N.C. Reserved [CN2] Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Signal name IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32 COM17-32 COM17-32 COM17-32 COM17-32 N.C. N.C. N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Signal name IN33 IN34 IN35 IN36 IN37 IN38 IN39 IN40 IN41 IN42 IN43 IN44 IN45 IN46 IN47 IN48 COM33-48 COM33-48 COM33-48 COM33-48 N.C. N.C. N.C. N.C. Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Signal name IN49 IN50 IN51 IN52 IN53 IN54 IN55 IN56 IN57 IN58 IN59 IN60 IN61 IN62 IN63 IN64 COM49-64 COM49-64 COM49-64 COM49-64 N.C. N.C. N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 A011020E.ai • General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 COM1–16 COM1–16 COM1–16 COM1–16 N.C. N.C. N.C. N.C. IN17 IN18 IN19 IN20 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 IN29 IN30 IN31 IN32 COM17–32 COM17–32 COM17–32 COM17–32 N.C. N.C. N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Reserved Signal Name Terminal No. Terminal No. Signal Name Reserved [CN1] A011021E.ai IN33 IN34 IN35 IN36 IN37 IN38 IN39 IN40 IN41 IN42 IN43 IN44 IN45 IN46 IN47 IN48 COM33–48 COM33–48 COM33–48 COM33–48 N.C. N.C. N.C. N.C. IN49 IN50 IN51 IN52 IN53 IN54 IN55 IN56 IN57 IN58 IN59 IN60 IN61 IN62 IN63 IN64 COM49–64 COM49–64 COM49–64 COM49–64 N.C. N.C. N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Reserved Signal Name Terminal No. Terminal No. Signal Name Reserved [CN2] A011022E.a *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-86 <A1. Autonomous Controller FCN> A1.10.8 Digital Output Module, 64 Channel/24 V DC (NFDV561) CN1 MIL 50 pins x 2 rows 17 18 1 2 3 : Indicates load 31 32 15 16 DC24V : NC (Not used) 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 CN2 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Reserved 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 33 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 49 50 34 35 47 48 63 64 Terminals CN1, CN2 [11 18] : Common Reserved A011023E.ai Figure Example of External Connections for NFDV561 Table Pin Assignments for NFDV561 Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 *1: MIL connector (CN1) Signal name Pin No. OUT1 49 OUT2 47 OUT3 45 OUT4 43 OUT5 41 OUT6 39 OUT7 37 OUT8 35 OUT9 33 OUT10 31 OUT11 29 OUT12 27 OUT13 25 OUT14 23 OUT15 21 OUT16 19 COM1-16 17 COM1-16 15 COM1-16 13 COM1-16 11 24V DC 9, 7 NC (*1) 5, 3 Reserved 1 Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 COM17-32 COM17-32 COM17-32 24V DC NC (*1) Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10, 8 6, 4 2 MIL connector (CN2) Signal name Pin No. OUT33 49 OUT34 47 OUT35 45 OUT36 43 OUT37 41 OUT38 39 OUT39 37 OUT40 35 OUT41 33 OUT42 31 OUT43 29 OUT44 27 OUT45 25 OUT46 23 OUT47 21 OUT48 19 COM33-48 17 COM33-48 15 COM33-48 13 COM33-48 11 24V DC 9, 7 NC (*1) 5, 3 Reserved 1 Signal name OUT49 OUT50 OUT51 OUT52 OUT53 OUT54 OUT55 OUT56 OUT57 OUT58 OUT59 OUT60 OUT61 OUT62 OUT63 OUT64 COM49-64 COM49-64 COM49-64 COM49-64 24V DC NC (*1) Reserved For the purpose of maintaining insulation distance, use the pin-less speciication for pins 3, 4, 5 and 6 on the external cable side’s the MIL connector. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-87 <A1. Autonomous Controller FCN> • MIL Connector(Pin No./Signal Name) [CN1] Signal name OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1-16 COM1-16 COM1-16 COM1-16 24 V DC 24 V DC N.C. N.C. Reserved [CN2] Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Signal name OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17-32 COM17-32 COM17-32 COM17-32 24 V DC 24 V DC N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 Signal name OUT33 OUT34 OUT35 OUT36 OUT37 OUT38 OUT39 OUT40 OUT41 OUT42 OUT43 OUT44 OUT45 OUT46 OUT47 OUT48 COM33-48 COM33-48 COM33-48 COM33-48 24 V DC 24 V DC N.C. N.C. Reserved Pin No. 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 Signal name OUT49 OUT50 OUT51 OUT52 OUT53 OUT54 OUT55 OUT56 OUT57 OUT58 OUT59 OUT60 OUT61 OUT62 OUT63 OUT64 COM49-64 COM49-64 COM49-64 COM49-64 24 V DC 24 V DC N.C. N.C. Reserved 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 A011024E.ai • General-purpose Terminal Blocks (Terminal No./Signal Name) (*1) OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 COM1–16 COM1–16 COM1–16 COM1–16 24 V DC 24 V DC N.C. N.C. Reserved [CN1] OUT17 OUT18 OUT19 OUT20 OUT21 OUT22 OUT23 OUT24 OUT25 OUT26 OUT27 OUT28 OUT29 OUT30 OUT31 OUT32 COM17–32 COM17–32 COM17–32 COM17–32 24 V DC 24 V DC N.C. Reserved N.C. Signal Name Terminal No. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 Terminal No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Signal Name A011025E.ai OUT33 OUT34 OUT35 OUT36 OUT37 OUT38 OUT39 OUT40 OUT41 OUT42 OUT43 OUT44 OUT45 OUT46 OUT47 OUT48 COM33–48 COM33–48 COM33–48 COM33–48 24 V DC 24 V DC N.C. N.C. OUT49 OUT50 OUT51 OUT52 OUT53 OUT54 OUT55 OUT56 OUT57 OUT58 OUT59 OUT60 OUT61 OUT62 OUT63 OUT64 COM49–64 COM49–64 COM49–64 COM49–64 24 V DC 24 V DC N.C. N.C. B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 Reserved Signal Name Terminal No. Terminal No. Signal Name Reserved [CN2] A011026E.ai *1: Correspondence between terminal numbers and signal names are examples of connections using MIL cables (straight type). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-88 <A1. Autonomous Controller FCN> A1.10.9 Relay Output Module, 16 Channel (NFDR541) The following is an example a load being externally connected. Pressure clamp terminal 1 A1 B1 2 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 10 A10 B10 11 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 To B1~B8 : Indicates load 8 To B10~B17 17 8-point batch common 8-point batch common : NC (Not used) Terminals B1 to B8 : Common B10 to B17: Common A011027E.ai Figure Example of External Connections of NFDR541 Table Pin Assignments for NFDR541 Pin No. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 Pressure clamp terminal Signal name Pin No. Signal name OUT1 B1 COM1-8 OUT2 B2 COM1-8 OUT3 B3 COM1-8 OUT4 B4 COM1-8 OUT5 B5 COM1-8 OUT6 B6 COM1-8 OUT7 B7 COM1-8 OUT8 B8 COM1-8 NC B9 NC OUT9 B10 COM9-16 OUT10 B11 COM9-16 OUT11 B12 COM9-16 OUT12 B13 COM9-16 OUT13 B14 COM9-16 OUT14 B15 COM9-16 OUT15 B16 COM9-16 OUT16 B17 COM9-16 NC B18 NC IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-89 A1.11 Communication Module Signal Connection This section explains how to connect signal cables to the communication modules shown below. RS-232-C Communication Module NFLR111 • • RS-422/RS-485 Communication Module NFLR121 • CANopen Communication Module NFLC121 • PROFIBUS-DP Communication Module NFLP121 A1.11.1 Signal Cable Connection to RS-232-C Communication Module A011107E.ai Figure Signal Cable Connector of RS-232-C Communication Module 5 4 9 3 8 2 7 1 6 A011108E.ai Figure Pin No. of Connectors on the D-sub 9-pin Module l Connector Pin Position Table Connector Pin Position (D-sub 9-pin, female) (*1) Pin No Abbreviation 1 CD Carrier Detect Data channel reception Carrier detection 2 RD Received Data Data reception 3 SD Send Data Data transmission 4 ER Equipment Ready Data equipment ready 5 SG Signal Ground Signal grounding 6 DR Dataset Ready Dataset ready 7 RS Request to Send Request for transmission 8 CS Clear to Send Transmission is allowed 9 - *1: Signal Name - Function N.C. Connectors are fastened using metric screw threads (M2.6). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-90 l Cables Yokogawa Electric Corporation provides communication cables in the range shown in the table below. Any necessary cables other than these should be prepared by the user. Table Cables (Examples) for NFLR111 RS-232-C Communication Modules (*1) (*2) Model Name Function AKB131 RS-232-C modem cable for connecting RS circuit isolation equipment 9 to 25 pins for start-stop synchronization communication AKB132 RS-232-C null modem cable for connecting RS circuit isolation equipment 9 to 25 pins for start-stop synchronization communication AKB133 RS-232-C null modem cable 9 to 9 pins (male) for start-stop synchronization communication AKB135 RS-232-C modem cable 9 to 25 pins for start-stop synchronization communication AKB136 RS-232-C null modem cable 9 to 25 pins for start-stop synchronization communication *1: *2: For cables, refer to TI 34P02Q91-01E (“FCN/FCJ Installation Guide”). For speciications of cables, refer to GS 33Q06R10-31E (“Cables”). ALR111 cables can be used for NFLR111. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-91 <A1. Autonomous Controller FCN> l Internal Connection of The RS-232-C Communication Cable AKB131 CN1 PIN No. 2 3 4 5 6 7 8 20 1 SD SD RD RD RS RS CS CS DR DR SG SG CD CD ER ER CN2 PIN No. 3 2 3 4 5 6 7 8 2 3 4 5 6 7 8 20 1 RD RS RS CS CS DR DR 6 6 SG SG 7 5 CD CD 1 8 4 20 ER ER CN2 PIN No. 3 2 7 8 6 5 1 4 FG Connector shell Shield NFLR side External equipment side CN2 PIN No. CD CD RD RD SD SD ER ER SG SG DR DR RS RS CS CS Connector shell FA-M3 YEWMAC500 side D-sub 9(male) CN1 PIN No. RD NFLR side AKB133 CN1 PIN No. SD 5 8 1 Shield SD 4 7 External equipment side 1 3 2 FG Connector shell AKB132 CN1 PIN No. 2 1 2 3 4 5 6 7 8 CN1 PIN No. 2 3 4 5 6 7 8 20 1 AKB135 SD SD RD RD RS RS CS CS DR DR SG SG CD CD ER ER FG Connector shell NFLR External equipment side D-sub 9pin AKB136 SD SD RD RD RS RS CS CS DR DR SG SG CD CD ER ER Shield CN2 PIN No. 3 2 7 8 6 5 1 4 NFLR side CN2 PIN No. 3 2 7 8 6 5 1 4 FG Connector shell External equipment side Shield NFLR side A011109E.ai Figure Internal Connection of the RS-232-C Communication Cable IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-92 n NFLR111 FG Connection The NFLR111 communication module isolates the RS-232-C interface circuit functionally. This prevents noise from entering the NFLR111 from the external equipment, thereby improving noise resistance. To use this function effectively, satisfy the following requirements: IMPORTANT • Always ground the FG terminal at the partner terminal, with grounding resistance up to 100 ohms. • Connect the FG and SG (pin No. 7 on the D-sub25 pin, pin No. 5 on the D-sub 9 pin RS232-C circuit) together at the partner terminal. • Ground the cable shielding wires at the partner terminal. (When using AKB133 cable, connect the end of the cable with the red mark to the partner terminal.) • If the signal cable is prepared by users, make the sure the cable is the type of twisted pair cable in which a signal wire and a ground wire are paired. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.11.2 A1-93 Signal Cable Connection to RS-422/RS-485 Communication Module A011110E.ai Figure Terminal Symbols for RS-422/RS-485 Communication Module l Interface Terminal Table Interface Terminal (M4 Terminal) Terminal Symbol Signal Name Function TX+ Send Data Data transmission (common mode signal) TX- Send Data Data transmission (reverse phase signal) RX+ Received Data Data reception (common mode signal) RX- Received Data Data reception (reverse phase signal) SG Signal Ground Signal grounding l Cables Yokogawa Electric Corporation provides communication cables in the range shown in the table below. Any necessary cables other than these should be prepared by the user. Table Cables (Examples) for NFLR121 RS-422/RS-485 Communication Modules (*1) (*2) Model Name Function AKB161 Dedicated cable between NFLR121 and FA500, up to 100 m AKB162 Dedicated cable between NFLR121 and FA-M3, up to 100 m *1: *2: For cables, refer to TI 34P02Q91-01E (“FCN/FCJ Installation Guide”). For cables, refer to GS 33Y06L10-31E (“Cables”). ACM12 cables can be used for NFLR121. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-94 n NFLR121 External Connection When connecting Model NFLR121 with external equipment, two methods for 1 to 1 and 1 to n (n: up to 31) are available. The igure below shows the coniguration. Connection of model NFLR121 with external equipment System configuration NFLR121 1:1 External equipment NFLR121 1:n (n:up to 31 pieces of equipment) External equipment External equipment External equipment A011111E.ai Figure System Coniguration When Connecting Model NFLR121 with External Equipment n NFLR121 FG Connection Set up the RS-422/RS-485 shield as shown below. Grounding for the FG must be grounding (with resistance up to 100 ohm) on the connected side (external equipment side). The cable shield between Model NFLR121 and the external equipment side must be connected to the FG on the external equipment side, not to the FG on Model NFLR121. The cable shield is connected to the FG on the subsystem side. NFLR121 SG External equipment SG AKB161 or AKB162 cable FG FG Grounding (100 ohm or less) A011112E.ai Figure NFLR121 FG Connection IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-95 n Connection with External Equipment Four-wire and two-wire types are provided for the connection of Model NFLR121 with external equipment. Each type has 1 to 1 and 1 to n connections. l 1 to 1 Connection in 4-wire Type NFLR121 External equipment TX+ TX+ R2 TX- TX- RX+ RX+ R1 R2 RX- RX- SG SG FG R1: Termination resistance of 120 ohm (comes with the NFLR121) R2: According to the instruction on the external equipment side A011113E.ai Figure 1 to 1 Connection in 4-wire Type l 1 to 1 Connection in 2-wire Type External equipment NFLR121 TX+ TX+ TX- TX- RX+ RX+ R1 R2 RX- RX- SG SG FG R1: Termination resistance of 120 ohm (comes with the NFLR121) R2: According to the instruction on the external equipment side A011114E.ai Figure 1 to 1 Connection in 2-wire Type IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-96 l 1 to n Connection in 4-wire Type External equipment NFLR121 TX+ TX+ TX+ TX+ TX- TX- R2 TX- TXRX+ RX+ RX+ RX+ R1 RX- RX- R2 RX- RXSG SG SG SG FG FG FG R1: Termination resistance of 120 ohm (comes with the NFLR121) R2: According to the instruction on the external equipment side A011115E.ai Figure 1 to n Connection in 4-wire Type l 1 to n Connection in 2-wire Type NFLR121 External equipment TX+ TX+ TX+ TX+ TX- TX- TX- TXRX+ RX+ RX+ RX+ R1 RX- RX- RX- R2 RX- SG SG SG SG FG FG FG R1: Termination resistance of 120 ohm (comes with the NFLR121) R2: According to the instruction on the external equipment side A011116E.ai Figure 1 to n Connection in 2-wire Type IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.11.3 A1-97 CANopen Communication Module Signal Connection A011117E.ai Figure Signal Cable Connector of CANopen Communication Module 5 4 9 3 8 2 7 1 6 A011118E.ai Figure Pin No. of D-sub 9-pin Connectors on the Module l Connector Pin Position Connectors (D-sub 9-pin, male) (*1) Pin No. Signal Name Function 1 - Not used 2 CAN_L CAN_L 3 CAN_GND CAN ground 4 - Not used 5 - Not used 6 - Not used 7 CAN_H CAN_H 8 - Not used 9 - Not used *1: Connectors are fastened using inch screw threads (No.4-40UNC). l Cables The cables must comply with CiA 301. l Terminating resistor The terminators must comply with CiA 301. Note: A terminating resistor is not contained in CANopen Communication Module NFLC121. Prepare an external terminating resistor. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.11.4 A1-98 PROFIBUS-DP Communication Module Signal Connection A011119E.ai Figure Signal Cable Connector of PROFIBUS-DP Communication Module 5 4 9 3 8 2 7 1 6 A011120E.ai Figure Pin No. of D-sub 9-pin Connectors on the Module l Connector Pin Position Connectors (D-sub 9-pin, female) (*1) Pin No. Signal Name Function 1 Shield Shield 2 - Not used 3 RxD/TxD-P Data reception/transmission 4 - Not used 5 DGND Ground 6 VP +5V 7 - Not used 8 RxD/TxD-N Data reception/transmission 9 - Not used *1: Connectors are fastened using inch screw threads (No.4-40UNC). l Cables The cables must comply with PROFIBUS-DP standards (PROFIBUS Speciications IEC61158-2 type3). l Terminating resistor The terminators must comply with PROFIBUS-DP standards (PROFIBUS Speciications IEC61158-2 type3). IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-99 A1.12 FCN Installation The following describes details and various operation procedures for FCN hardware system design and construction necessary for stable FCN operation. • Installation environment • Power supply systems and equipment • Wiring (Noise reduction grounding systems, wire routing) Perform FCN installation following the steps below. 1. Install base module 2. Install power supply module, CPU module, I/O module, SB bus repeat module, and dummy cover 3. Install grounding cable, power supply cable, and signal cable IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.12.1 A1-100 FCN Installation Speciication The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCN. Table FCN Installation Environment Speciication Speciication Item Ambient temperature Operation 0 to 55 °C (*1) Transportation/storage -40 to 85 °C (*2) Ambient humidity Operation 5 to 95% RH (No condensation) Transportation/storage 5 to 95% RH (No condensation) Allowable rate of temperature change Operation Within ± 10 °C/h Transportation/storage Within ± 20 °C/h Related standard JEIDA29 Class B Dust 0.3 mg/m3 Protection class IP20 IEC529 Resistance to corrosive gas ANSI/ISA S71.04 Class G2 (standard) (ANSI/ISA S71.04 Class G3, option) ANSI/ISA S71.04 Resistance to vibration 0.15 mm P-P (5 to 58 Hz) IEC68-2-6 1 G (58 to 150Hz) Resistance to shock 15 G 11 ms (during power-off, for sine half-waves in XYZ-directions) Altitude 2000m or less Noise Electric ield 3 V/m or less (26 MHz to 1 GHz) Magnetic ield 30 A/m (AC) or less, 400 A/m (DC) or less Electrostatic discharge 4 kV or less (contact discharge), 8 kV or less (air discharge) Grounding Type D (100 Cooling Natural air cooling Installation 19-inch rack installation, DIN rail installation *1: *2: IEC68-2-27 or less) The ambient temperature is rated at the air intake under modules. The time may be lost if the temperature falls below -10 °C. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-101 IMPORTANT • The unit must be placed in a lockable metal cabinet to comply with standards (Safety, EMC, etc.). • The temperature speciication during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing the FCN in a cabinet, note that the temperature speciication is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed. • Avoid exposing the FCN to direct sunlight. • Prevent condensation under any circumstance. • The dust level of the room should not exceed 0.3 mg/m3. Under any circumstance, avoid iron lakes, carbon particles, or any other type of dust that are conductive. • Avoid existence of corrosive gases such as hydrogen sulide, sulfurous acid gas, chlorine, and ammonia. • For vibration at the installation location, see also “FCN Vibration Criteria” within this Chapter. • For radio device noise to the FCN, see “Radio Device Noise to FCN” within this Chapter. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-102 n FCN Vibration Criteria Ensure that if the frequency of vibration at the installation location is 58 Hz or less, the total amplitude is maintained less than 0.15 mm. If the vibration frequency is greater than 58 Hz, ind a location that will meet the following condition: Acceleration (m/s2) = 2 2 x A x F 2 x 10-3 < 9.8 (=1G) where A: Total amplitude (mm) F: Frequency (Hz) The range of allowable total amplitudes is shown below. mm 0.2 Total amplitude 0.15 0.1 Allowable range 0.05 0 10 30 50 70 90 110 130 150Hz Vibration frequency A011102E.ai Figure Allowable Vibration Range n Radio Device Noise to the FCN The following shows general requirements when using a radio device such as transceivers; however, as a general rule, close the cabinet door when using a radio device: • Transceivers that have 3 W of output power or less should be at least 1 m away. Transceivers that have 10 W of output power or less should be at least 2 m away. • Radio devices that have 1 W of output power or less including cellular phones and cordless phones should be at least 1 m away. IMPORTANT When using the NFLP121, mount one ferrite core (A1193MN) on the NFLP121 side of the PROFIBUS cable to meet the EMC standards. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-103 A1.13 FCN Power Supply Equipment Proper power equipment must be used for stable system operation. This section describes the following: • Power supply system • Power supply speciications • Field power supply speciications A1.13.1 Power Supply System This section describes the power supply system for an FCN. l System Separation Power supply system for FCN should be separated from other systems. For example, the power supply system for the I/O signal circuit should be isolated by an insulation transformer. l Installation of Breakers, Switches, etc. Power supply module for the FCN has no switch. An external breaker or an external switch should be installed for maintenance and safety. IMPORTANT To make the power supply system for FCN conform to the safety standards, use a breaker or a switch that conforms to the safety standards. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.13.2 A1-104 Supplied Power Source The following items must be taken into consideration for stable FCN operation. l Warping of the Supplied Power Source Power failure may be detected even if the effective value is the same when the peak of the input voltage waveform is decreased, resulting in the high value of the wave to be chipped. This may be caused by the output impedance of the supply source or a drop of voltage due to the impedance of wiring. If the input voltage that meets the following condition is supplied, the rated instantaneous power failure sense delay time may not be maintained, which may cause instantaneous power failure. Therefore, a solution so that stable power can be supplied by the power source must be applied. Peak value of the input voltage Lower limit of Input voltage 2 0.99 Peak value B Peak value A A: Ideal input voltage wave with no distortion B: Distorted input voltage wave A: Ideal input voltage wave with no distortion B: Distorted input voltage wave A011201E.ai Figure Distortion of Input Voltage Waveform l Inrush Current An input current much larger than normal will low when the power supply is turned on. Refer to the speciication of the power supply module for inrush currents to each power supply module. Make sure that the supplied power and protection devices can withstand this inrush current. TIP The peak values and waveforms of the current are affected by the impedance of the input system. These change depending on the system structure (when comprised of multiple devices) and the power supply line condition. Generally, the inrush current when the system is comprised of multiple devices will be less than the total sum of the inrush current of each device. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-105 l Output Capacity The output capacity of the power supply device is determine by calculating the maximum electric power of the system, but the peak value of the current will be 2 to 5 times more of the effective value. The effects and inrush current by this current waveform, as well as excess for future device expansion must be carefully considered. l Power Consumption Calculation Refer to the power supply module speciication for the maximum value of the power consumption. Take consideration of the expansion and changes of devices. In general, the maximum value should be used. TIP The actual power consumption varies depending on what modules are installed and how many. • The maximum current consumption of a unit, IMAX, can be obtained by the following equation: IMAX = IBASE + ICPU + II/O where IBASE = current consumption of the base module ICPU = current consumption of the CPU module (or of CPU modules if duplexed) II/O = current consumption of the input/output modules installed • The power consumption of a unit, Q (VA), can then be obtained by the following equation: Q = (5.1 3 IMAX)/(E x F) where E = eficiency of the power supply module F = power factor of the power supply module • Although the eficiency and power factor of the power supply module varies with the conditions, the following appropriate values can be used as guidelines: E = 0.75 F = 0.5 (with no power-factor-correcting device) WARNING • A power failure may break down the ile system when the ile is written in the FCN/FCJ system card by the Java application. (While the control application is operating, a power failure will not break down the FCN/FCJ system card.) Note that InfoEnergy and InfoWell Logger also contain Java applications. • When a power failure is detected and a restart is performed, control will be stopped for a duration longer than the power failure. • To avoid these problems, use an Uninterruptable Power Supply (UPS) for the power supply. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.13.3 A1-106 Field Power Supply Field power supply is 24V DC power that is required for the interface circuit of ield signals on I/O modules. It is necessary to supply ield power separately from system power supply. The following I/O modules require ield power supply. l Analog I/O Module • NFAI141 Current input, 16 points, non-isolated (*1) • NFAI143 Current input, 16 points, isolated • NFAI135 Current input, 8 points, isolated channels • NFAI841 Current I/O, 8/8 points, non-isolated • NFAB841 Voltage input/current output, 8/8 points, non-isolated • NFAI543 Current output, 16 points, isolated • NFAI835 Current input/current output, 4/4 points, isolated channels • NFAP135 Pulse input, 8 points • NFAF135 Frequency input, 8 points *1: When this I/O module is used with 2-wire transmitter, ield power supply is required. l Digital Output Module • NFDV557 Digital output, 32 points • NFDV551 Digital output, 32 points • NFDV561 Digital output, 64 points • NFDV532 Pulse width output, 4 channels IMPORTANT Analog I/O modules and digital I/O modules require different ield power supply systems. Field power input Power supply module 24V DC for analog I/O module Power input 100V AC 200V AC 24V DC Base module Field power supply (for analog I/O module, 24V DC) System power supply (5V DC) Circuit for power generation Digital output module Analog I/O module Analog I/O module Field power supply (for digital output module, 24V DC) A011202E.ai Figure Field Power Supply and System Power Supply IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-107 n Field Power Supply for Analog I/O Modules Field power for analog I/O modules is supplied to each analog I/O module via base modules. IMPORTANT • Supply the appropriate power by calculating the 24V DC current consumption based on the speciication of each I/O module. However, the power supply must be within the range of the power supply module speciication (Max. 4 A). • The I/O module terminal voltage is lower than the supplied voltage of the power supply module terminal. Adjust the supply voltage so as to match the speciication of the ield devices to be connected, taking the lowered voltage into consideration (see the speciication of each module). n Field Power Supply for Digital Output Modules Field power supply for digital output modules is supplied ield power directly to each terminal of the module. Supply the appropriate power by calculating the 24V DC current consumption based on the speciication of each module. TIP Power is supplied by using different power supply systems between analog system and digital system to avoid interferences such as noises. When every 16 points are isolated among digital output signals, the power supply must also be isolated. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-108 <A1. Autonomous Controller FCN> A1.14 Grounding for FCN When an FCN is installed in a cabinet (with a 19-inch rack), instrument panel, or the like, it is functionally insulated by the insulation bushings (accessories of only NFBU200) or a DIN rail attachment. To maintain this insulation, the following instructions must be followed. SEE • Ground the FCN separately from the grounding of other devices, motor control circuits, and electric control circuits. • Perform Type D grounding (100 Ω of resistance or less) on the FG terminal of the base module. • Perform Type D grounding (100 terminal. • Perform Type D grounding (100 Ω of resistance or less) on the G terminal of the power supply module (line ilter grounding). • Perform the grounding of the base module and the power supply module at one point. of resistance or less) on the protective grounding For the speciication of the grounding wire, see A1.16.2, “Wiring the Ground.” ALSO Insulation bushing (*4) Base module FG Field power supplyfor analog I/O module (24V DC) System power supply ( 5V DC) Circuit Digital I/O (DI) (*3) Circuit Digital I/O (DO) Circuit Analog I/O Circuit Analog I/O Circuit NFCP100 (*2) NFCP100 NFPW4** (*1) NFPW4** FG SG I/F Rack (*4) AC/DC Power supply (*1) AC/DC Power supply Grounding bar I/F Cabinet L LOAD AC Circuit N Type D grounding Field device *1: *2: *3: *4: Field power supply Field power supply for digital output for digital input Base module NFBU050 has only one power supply module on it. Base module NFBU050 has only one CPU module on it. Base module NFBU050 has up to three I/O modules on it. Install base module NFBU050 in the cabinet insulating the panel or the DIN rail from the rack using insulation bushings. A011401E.ai IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-109 A1.15 Installation and Attachment This section describes the installation procedures, attachment procedures, and precautions for each module when attaching the FCN to cabinets (19-inch racks), control panels, etc. 1. Installing the base module 2. Installing other modules 3. Ground wiring, power wiring 4. Field signal wiring A1.15.1 Installing the Base Module The FCN is designed to be attached to 19-inch racks, DIN rails, and general-purpose control panels. Note the following when installing an FCN to cabinets, control panels, etc. n Installation Direction The FCN is designed to be cooled by natural air. Install an FCN so that the ventilation air lows upward from its bottom to its top as shown below. Up 100 mm or more Air flow 100 mm or more Air flow Down A011501E.ai Figure Installing the FCN Base Module IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-110 IMPORTANT SEE ALSO TIP • Be sure to turn off the power before installing or removing the FCN base module. If the FCN power supply is installed in duplex, turn off the power for both power supply modules. • Do not install the unit blocking the ventilation holes on the top and bottom. • To prevent the cooling air current from being blocked, be sure to place the unit at least 100 mm away from other devices. • Do not expose to direct sunlight. • If installing an expansion unit to a 19-inch rack directly beneath the FCN, be sure to leave a space of 2U or more. • All access to the FCN is performed from the front. Secure a space between 100 and 150 mm from the front panel of the unit to the cabinet door to provide enough space for the cables. (The bending radius will differ depending on the material of the cable. Verify the speciication of the wire.) • Secure a space on the front side of the FCN’s CPU module for installing or removing the system card. For the size of the system card, refer to A1.4.1 “FCN/FCJ System Card” in this document. To push the system card ejection button, use a tool which is 4 millimeters or less in diameter (such a tip is hard enough to resist from bending). n Installing to a 19-Inch Rack When installing the base module of the FCN to a 19-inch rack or general-purpose control panel, install the supplied insulation bushings sandwiching the base module as shown in the diagram. Attach the base module to the 19-inch rack (cabinet) using the screws supplied. Insulation bushing installation procedures Bracket Insulation bushing A011502E.ai Figure Installing the FCN Base Module to a 19-inch Rack IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-111 n Precaution of Installing DIN Rails to Panel There is the possibility that DIN rail may be deformed due to the controller’s weight and cable’s tension. Please screw DIN rail to the panel in at least two positions where attachments on the back side (supplied DIN rail attachments) are placed. Supplied DIN rail attachment Attachment on back side NFBU200 NFBU050 A011503E.ai Figure Installing the DIN Rail to the Panel n Installing to DIN Rails l Base Module NFBU200 Follow the procedures below to install the base module NFBU200 (DIN rail type) to DIN rails using the attachments on the back side. 1. Hook the tab on the upper area of the DIN rail as shown in the diagram. 2. Push in the base module. Attaching to the DIN rail B [1] Hook DIN rail A [2] Push in Side view of the unit [1] Hook [1] Hook [2] Push in A011504E.ai Figure Installing the FCN Base Module NFBU200 to the DIN Rail IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-112 l Base Module NFBU050 Follow the procedures below to install the base module NFBU050 to DIN rails. 1. Snap the supplied DIN Rail Attachment to the DIN rail. (See igure below) Attach one on each side. 2. Attach FCN by aligning the screws of the attachment to the installation holes on the left and right of FCN unit. 3. Tighten the screws and secure FCN to the DIN rail. Pay attention not to drop nuts. Supplied DIN rail attachment Upside [1] Hook the nail on the attachment to the bottom of the DIN rail. [2] Hook the top nail by pulling the attachment upwards. [3] Bring it down slightly while hooking both nails of the installed jig. [2] DIN rail [3] Downside The downside has the deeper notch than the upside. [1] A011505E.ai Figure Installing the Attachment to the DIN Rail DIN Rail A011506E.ai Figure Installing Base Module NFBU050 on the DIN Rail WARNING Attach the supplied DIN Rail Attachment correctly; if attached upside down, it might get out of place. TIP Use a DIN rail that complies with the DIN 46277. Install the base module NFBU050 to DIN rails upright as shown above. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.15.2 A1-113 Installing Other Modules on to the Base Module This section describes the procedure for installing the power supply, CPU, I/O, and SB bus repeat modules onto a base module. IMPORTANT It is necessary to conigure a base module (NFBU200 only) before installing each module. For setting procedures of a base module, refer to A1.2 “Base Module.” n Installation Position of Each Module. This section describes the positioning of the modules during installation to the base module. Slot numbers P1 P2 1 2 3 4 5 Slot numbers 6 7 8 9 10 P 1 2 A011507E.ai Figure Module Slot Numbers (NFBU200) Table 3 4 5 A011508E.ai Figure Module Slot Numbers (NFBU050) Installation Position Allowed for Each Module in FCN with Single Power Supply, Single CPU, and Single SB Bus (NFBU200) Module Power supply module Allowed position Remarks P1 or P2 Normally installed into P2. CPU module (*1) Slot1 - 2 Occupies 2 slots per module. SB bus repeat module Slot10 I/O module Slot1 to 10 (*2) Table (*3) Installation Position Allowed for Each Module in FCN with Duplex Power Supply, Duplex CPU, and Duplex SB Bus (NFBU200) Module Allowed position Remarks Power supply module P1 and P2 - CPU module (*1) Slot1 - 2, 3 - 4 Occupies 2 slots per module. SB bus repeat module Slot9, 10 - I/O module Slot1 to 10 (*2) (*3) Table Installation Position Allowed for Each Module in FCN (NFBU050) Module Allowed position Remarks Power supply module P - CPU module Slot1 - 2 - I/O module Slot3 to 5 (*3) *1: *2: *3: The CPU module can only be installed in a control unit. The I/O module can be installed in slots in which neither the CPU module nor the SB bus repeat module is installed. Some I/O modules have limits for the installation. See the next page for details. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-114 n RESTRICTIONS AND PRECAUTIONS ON INSTALLATION l Limitations of Installation for NFAT141 (the combination of Thermocouple input and Pressure clamp terminal) To keep the cold junction compensation accuracy (GS 34P02Q31-01E), make sure to meet the following conditions. The pressure clamp terminal should not be affected by radiated heat. • Do not install a heat-radiating unit beneath the NFAT141 installed unit. • Do not install NFAT141 in a place where airlow impinges directly. • Do not install NFAT141 next to the CPU modules (NFCP100), power supply modules (NFPW44x). • The installable modules next to the NFAT141 are as follows. When installing other than following I/O modules, make an empty slot (one or more) in each side. Installable modules: NFAT141, NFAR181, NFAV141, NFAV142, NFAV144, NFAV542 l NFLR111/NFLR121 (Serial Communication Module) A total of up to eight NFLR111/NFLR121 Serial Communication Modules can be installed for each FCN. l Limitations of Installation for I/O Modules When you install the following I/O modules, ensure that the required power volume does not exceed the rated power output of the power supply module. For the amount of power supply that each I/O module requires (5 V DC and 24 V DC), refer to the applicable general speciications. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-115 n Installing Modules The following describes installation and removal procedures of modules to the base module. Base module Screws Module A011509E.ai Figure Attaching Modules to the Base Module l Installation Procedures 1. Attach the module to the base module using screws. 2. Use a torque of approximately 0.5 Nm for the tightening torque of the screws. 3. Attach the external connection cables and pressure clamp terminal block. l Removal Procedures 1. Remove the external connection cables and pressure clamp terminal block. 2. Remove the screws that hold the module. 3. Pull out the module forward from the Base unit. IMPORTANT • Install I/O Module Dummy Covers (Model name: NFDCV01) on open I/O module slots. • Install Power Supply Module Dummy Covers (Model name: NFDCV02) on open power supply module slots. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-116 <A1. Autonomous Controller FCN> A1.16 Wiring A1.16.1 Power Supply Wiring The following describes the power supply wiring for a power supply module that has inished being installed. n Wiring Speciication and Terminal Preparation For the wire terminals, use crimp-on terminal lugs with insulation sleeve. Be sure to use ring tongue terminal and crimping tools of the same brand. l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Recommend Sizes 0.5 mm2 to 2 mm2 (AWG 20 to 14) l Terminal Preparation Use ring tongue terminal for M4 terminals, with the outer diameter of the lug tip (outer terminal diameter) not exceeding 8.5 mm, and with an insulation sleeve. Insulation sleeve internal diameter Hole diameter Terminal length Outer terminal diameter A011601E.ai Figure Ring Tongue Terminal Table Example of Ring Tongue Terminal Speciication Conductor nominal cross-sectional area (mm2) Screw used (mm) Hole diameter (mm) Outer terminal diameter (mm) Terminal length (mm) Insulation sleeve internal diameter (mm) 0.5 to 1.65 (AWG 20 to 16) 4 4.3 or more 8.0 or less Approx. 20.0 3.6 or larger 1.04 to 2.63 (AWG 16 to 14) 4 4.3 or more 8.5 or less Approx. 21.0 4.3 or larger IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-117 n Connecting Power Supply Follow the procedures below to connect the power supply cable. 1. Detach the protective cover for the terminals on the power supply module as follows: • You will ind a locking tab at the bottom of the protective cover (circled area in igure). Push the lock up to unlock the tab. • Pull gently to remove the cover. 2. Connect the power cable to the terminals labeled L and N. Where necessary, connect a 24 V DC power supply cable to terminals under FLD 24 VDC=. Tighten the terminal screws (Phillips head M4) at a torque of 1.2 Nm. 3. Connect the grounding cable to the G terminal. 4. Replace the protective cover on the power supply connection terminal after wiring is complete. IMPORTANT • It is recommended to install a switch or circuit breaker on the power wiring so that the power can be turned on and off individually during maintenance. • It is also recommended to install a noise ilter to improve power supply quality. A011602E.ai Figure Locking Tab of Protective Terminal Cover IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-118 NFPW441-10 SYS POWER FLD +5 V +24 V GND CHECK MAINT FLD 24 V DC= + - L N 100-120 V AC~ A011603E.ai Figure Example of Power Supply Cable Connection IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.16.2 A1-119 Wiring the Ground Type D grounding must be applied (grounding resistance of 100 Ω or less). IMPORTANT Ground only the speciied, dedicated grounding terminal. The FCN needs to be grounded to prevent electric shocks and effects of foreign noise. Be sure to perform Type D grounding that requires grounding resistance of 100 Ω or less. l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Recommend Sizes 2 mm2 to 2.6 mm2 (AWG 14 to 13) l Terminal Preparation Round crimping terminal M4: External dimensions must be within 8.5 mm with insulation covers. l Cable Connection Connect the ground cable to the FG terminal (M4 screws) on the bottom left of the base module. Secure the M4 screws at a tightening torque of 1.2 Nm. Connect the ground cable to the unit A011604E.ai Figure Grounding the FCN Base Module IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.16.3 A1-120 Connecting the Signal Cable The signal cable can be connected in the following ways: • Direct connection using pressure clamp terminals • Connection using MIL connectors MIL cable connector cover MIL connector cable Pressure clamp terminal block Field wiring I/O module A011605E.ai Figure Variations on Signal Cable Connections IMPORTANT • Ensure that any signal wires that will have a high voltage applied are at least 1 cm away from other wires. • It is recommended to use shielded twisted pair cables for analog I/O signals to prevent inductive noise. For effective noise prevention, use twisted pair cables with a twist pitch of 50 mm or less. The cable shield must be grounded. For digital I/O signals, shielded cables are recommended. • For resistance temperature detector signals, ensure that the wiring resistances of the three wires for each detector are equal. • Fix the cables to cable clamps or the like in order to prevent the weight of the cables being applied to the terminals. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-121 n Direct Wiring to Pressure Clamp Terminals Each I/O module has a male connector on its front panel as the I/O interface. A pressure clamp terminal block is plugged into that connector for use. l Signal Wires for Pressure Clamp Terminals Cable Core Length of exposed wire A011606E.ai Figure Signal Cable l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) • Control cables (vinyl insulated vinyl sheath cable) (CVV); JIS C3401 l Recommended Size Without sleeve: 0.5 mm2 to 2 mm2 (AWG20 to 14) With sleeve: 0.5 mm2 to 1.5 mm2 (AWG20 to 16) l Wiring to Pressure Clamp Terminals (When Not Using Sleeves) Table Wiring to Pressure Clamp Terminals without Sleeve Cable Size Insulation Stripping Length Remarks 0.5 mm2 to 2 mm2 (AWG20 to 14) 11 mm For terminals on NFTA4S, NFTT4S, NFTR8S, NFTB5S, NFTD5S, and NFTI3S modules 1.25 mm2 to 2 mm2 (AWG16 to 14) 13 mm For terminals on NFTC4S and NFTC5S modules IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A1-122 <A1. Autonomous Controller FCN> l Wiring to Pressure Clamp Terminals (When Using Sleeves) Figure Sleeve for Pressure Clamp Terminals and Applicable Cables Sleeve with insulation cover Sleeve with no insulation cover d2 d1 d1 L2 d2 L1 L1 A011607E.ai Table Sleeve for Pressure Clamp Terminals and Applicable Cables (for NFTA4S, NFTB5S, NFTD5S, NFTI3S, NFTR8S and NFTT4S) When using sleeves with insulation cover Cable Thickness Length of exposed wire 2 Sleeve dimensions L1 L2 d1 d2 When using sleeves with no insulation cover Widemuller Length of exposed Model Number wire Sleeve dimensions L1 d1 d2 Widemuller Model Number 0.5 mm 11 mm 16 mm 10 mm 1.0 mm 2.6 mm H0.5/16 11 mm 10 mm 1.0 mm 2.1 mm H0.5/10 0.75 mm2 11 mm 16 mm 10 mm 1.2 mm 2.8 mm H0.75/16 11 mm 10 mm 1.2 mm 2.3 mm H0.75/10 11 mm 16 mm 10 mm 1.4 mm 3.0 mm H1/16 11 mm 10 mm 1.4 mm 2.5 mm H1/10 11 mm 16 mm 10 mm 1.7 mm 3.5 mm H1.5/16 11 mm 10 mm 1.7 mm 2.8 mm H1.5/10 1.0 mm2 2 1.25 to1.5 mm Table Sleeve for Pressure Clamp Terminals and Applicable Cables (for NFTC4S and NFTC5S) When using sleeves with insulation cover Cable Thickness Length of exposed wire 2 1.25 to1.5 mm 13 mm Sleeve dimensions L1 L2 d1 d2 When using sleeves with no insulation cover Widemuller Length of exposed Model Number wire 18 mm 12 mm 1.7 mm 3.5 mm H1.5/18 D 13 mm Sleeve dimensions L1 d1 d2 Widemuller Model Number 12 mm 1.7 mm 2.8 mm H1.5/12 IMPORTANT • Use the same manufacturer for sleeves and tools. • Use sleeve tools that match the wire thickness. • Insert the wire to be connected completely into the pressure clamp terminal and attach it securely. • It recommended to use a driver (lat blade screwdriver with tip thickness 0.6 mm, axis radius 3.5 mm) that complies with the DIN 5264B standard when connecting cables. • The tightening torque is 0.5 Nm. • Secure the cable to cable clamps, etc. so that the weight of the cable applied to the terminal is minimized. • Strip the cable for a length so that the core wire slightly extends from the metal tube of the sleeve. If this causes the length of the metal tube of the sleeve to be slightly shorter than the stripping length, this is no problem. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> TIP A1-123 The inside of pressure clamp terminals is designed as shown below: A011608E.ai Figure Inside the Pressure Clamp Terminal l Installing the Pressure Clamp Terminal Block to the I/O Module After the signal cable has been connected, a pressure clamp terminal block must be installed to the I/O module. The pressure clamp terminal block must be secured using M3 screws. A011609E.ai Figure Installing the Pressure Clamp Terminal Block to the I/O Module IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-124 n Connecting the MIL Connector Cables MIL connector cables (KMS40, KMS50) can be connected directly without the installation of pressure clamp terminal blocks to the I/O module. MIL connector cables are also sold separately. To prevent MIL cables from disconnection, a MIL cable connector cover (NFCCC01) is available. l Applicable Connectors and Cables/Wires The cable used is a 40-pin or 50-pin female connector (see I/O Module Compatibility Table) that complies with the MIL-C-83503 standard. The cables and wires must also comply with the connector speciication. Table Applicable Connectors and Cables Connector type Applicable wire size Press-itting pin terminal type female connector (*1) AWG 20 to AWG 28, or 0.5 mm2 to 0.08 mm2 Pressure welding type female connector (*2) AWG 28 or 0.08 mm2, 1.27 pitch lat cable or equivalent, AWG 28 or 0.08 mm2 circular attachment cable *1: *2: Special solderless socket contact is used. Hoods cannot be used. Strain-relief is used (recommended). For analog signals, use shielded twisted pair cables. For digital I/O signals, shielded cables are recommended. IMPORTANT For a 50-pin MIL connector, use a model with two incorrect insertion prevention keys. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-125 l Connection Connection is made by aligning the MIL connector and incorrect insertion prevention key on the I/O module. Then install the MIL connector cover (NFCCC01) to secure the cable (excluding NFDV161 and 561). For NFDV161 or 561, the cable is locked using the connector lock lever. MIL cable connector cover MIL connector (MIL 50 pins) A011610E.ai Figure Connecting the MIL Connector Cable (Securing the Cable Using MIL Cable Connector Cover) CN1 C N2 Connector lock lever A011611E.ai Figure Connecting the MIL Connector Cable (Securing the Cable Using Connector Lock Lever) IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1.16.4 A1-126 Communication Cables n Control Network Connect the control network cable to the connector in the front of the CPU module. Use cables that comply with the 100BASE-TX or 10BASE-T standard. When using the control network in single, connect the cable to the Network Interface 1. IMPORTANT When not using the Network Interface 2, leave the connector cover for dust protection on to prevent any damage to the connector. n SB Bus Cable The SB bus repeat modules for expansion units are connected using SB bus cables. Connect the cables following the procedures below: SEE ALSO 1. Connect the cable connector to the T-joint connector on the SB bus repeat module. 2. Secure the connector by turning the screws on the connector shell. 3. The tightening torque of the screws should be approximately 0.45 Nm. When a SB bus repeat module malfunctions, see C.5.2.2, “Replacing FCN Modules” for on-line replacement procedures. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-127 n RS-232-C Communication Cable l Cable Connection If RS-232-C communication cables are connected to CPU modules or RS-232-C communication modules, connect the cables that conform to the respective connector types. Then, fasten the cables using screws. IMPORTANT SEE ALSO • The CPU module’s serial ports are D-SUB 9 pins (male). Connectors are fastened using inch screw threads (No. 4-40 UNC). • RS-232-C communication module’s serial ports are D-SUB 9 pins (female). Connectors are fastened using metric screw threads (M2.6). For the cables for NFLR111 (RS-232-C communication module), refer to “A1.11.1 Signal Cable Connection to RS-232-C Communication Module.” IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A1. Autonomous Controller FCN> A1-128 n RS-422/RS-485 Communication Cable If users supply the communication cables for RS-422/RS-485, use cables that conform to the following standards: l Applicable Cables Shielded twisted pair cables (cables for RS-422/RS-485 communication are recommended) l Recommend Size 0.5 mm2 to 1.25 mm2 (AWG 20 to 16) (1.25 mm2 is recommended) l Terminal Preparation Use a ring tongue terminal for M4 terminals, with the outer diameter of the lug tip (outer terminal diameter) not exceeding 8.5 mm, and with an insulation sleeve. Insulation sleeve internal diameter Hole diameter Terminal length Outer terminal diameter A011612E.ai Figure Ring Tongue Terminal Table Example of Ring Tongue Terminal Speciication Conductor nominal cross-sectional area (mm2) Screw used (mm) Hole diameter (mm) Outer terminal diameter (mm) Terminal length (mm) Insulation sleeve internal diameter (mm) 4 4.3 or more 8.0 or less Approx. 20.0 3.6 or larger 0.5 to 1.65 (AWG 20 to 16) l Tightening Torque Tightening torque: to be ixed at 1.2 Nm or less IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A2-1 <A2. Low Power Autonomous Controller FCN-RTU> A2. Low Power Autonomous Controller FCN-RTU This section describes the hardware of the Low Power Autonomous Controller FCN-RTU (Field Control Node – Remote Terminal Unit). A2.1 Structure and Names of Each Component Unit FCN-RTU consists of the following modules: • Base module (NFBU050) • Power supply module (NFPW426) • CPU (with built-in I/Os) module (NFCP050) • Additional I/O module (up to three modules can be mounted on a base module) Power supply module CPU module Additional I/O modules Base module A020101E.ai Figure Components for the Low Power Autonomous Controller FCN-RTU 2 IOM 1 IOM Slot IOM it:1 CPU PWM l Examples of Coniguration 3 4 5 A020102E.ai Abbreviation Description PWM Power supply module CPU CPU (with built-in I/Os) module IOM Additional I/O module Figure Installation Example of Low Power Autonomous Controller FCN-RTU Modules IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-2 n External View Unit: mm 5 283 273 243.6 3.6 66.5 110 16.1 10.5 131 19.7 A020103E.ai Figure External View for FCN-RTU (When Attaching to DIN Rail) IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A2-3 <A2. Low Power Autonomous Controller FCN-RTU> A2.2 Base Module for FCN-RTU (NFBU050) A base module is a chassis on which various function modules such as CPU, power supply, and additional I/O modules are mounted to conigure a control unit. n Functions • One dedicated slot for one power supply module for FCN-RTU (NFPW426) • One pair of dedicated slots for one CPU module for FCN-RTU (NFCP050) • Three slots for additional I/O modules (*1) *1: Single dedicated I/O bus IMPORTANT • Do not mount power supply module for FCN (NFPW441, NFPW442 or NFPW444) on NFBU050 used for FCN-RTU. • Do not mount CPU module for FCN (NFCP100) on NFBU050 used for FCN-RTU. • Dummy cover (NFDCV01) must be installed in every unused slot. n Speciication Table Base Module Speciication Item Speciication Model NFBU050-S1 Weight 0.58 kg Dimensions (W×H×D) 283×131×24.2 mm Mounting DIN rail-mounted Self Maximum 5 V consumption 0.025 A power conSelf sumption 24 V 0 consumption IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-4 n External View Unit: mm 24.2 20.6 283 273 16.1 243.6 131 110 66.5 10.5 A020201E.ai Figure Base Module [Installed on DIN Rails] IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 A2-5 <A2. Low Power Autonomous Controller FCN-RTU> n SG-FG Short-Circuit Setting SG (Signal Ground) and FG (Frame Ground) are connected by a short bar between two terminals (TM1 and TM2, from top) on base module (default factory setting). According to system requirement, SG and FG could be separated by removing the short bar (see the igure shown below). SG-FG short-circuit setting (Default factory setting) A020202E.ai Figure SG-FG Short-circuit Setting IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2.3 A2-6 Power Supply Module for FCN-RTU (NFPW426) Mounted on the base module (NFBU050), a power supply module supplies steady power to other modules. This power supply module has output functions (5 V DC power supply, 24 V DC analog ield power supply for additional I/O modules). WARNING Do not mount NFPW426 on any base modules (except on NFBU050), or the modules might break down. SEE ALSO For more information about ield power, refer to A1.13.3 “Field Power Supply.” n Speciication Table Power Supply Module Speciication Speciication Item Model NFPW426 Input Rated input voltage 12 V DC, 24 V DC Input voltage range 10 to 30 V DC Input current Max. 4 A Fuse rating 6.3 A Max. 4.3 A for 200 ms, 12 V DC input Max. 9.2 A for 200 ms, 24 V DC input 500 V AC for 1 minute Rush current Withstanding voltage Power supply Output Analog ield power supply output 50 M at 500 V DC Insulation resistance Insensitive momentary power-failure time Rated output voltage +5.1 V DC Rated output current 0 to 2.4 A Peak current 2.52 A Total output 12 W Startup time after power-on Max. 300 ms 2 ms (100%) Overvoltage protection Max. 7 V Overcurrent protection Min. 105% (auto recovery) Rated output voltage 24 V DC Rated output current 0 to 0.54 A Peak current 0.57 A Total output 13 W Startup time after power-on Max. 300 ms Overvoltage protection Max. 36 V Overcurrent protection Min. 105% (auto recovery) Duplex coniguration Impossible Weight 0.61 kg Dimensions (W×H×D) 49.7 × 130 × 146.5 mm IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-7 n External View Unit: mm 146.5 133 49.7 13.5 130 A020301E.ai Figure Power Supply Module n Terminals/LEDs Table Power Supply Terminals (NFPW426) Pin No. Name Signal 1 + 24 V DC analog ield power supply enable (+) (*1) (*2) 2 - 24 V DC analog ield power supply enable (-) (*1) (*2) 3 G( ) Ground of line ilter 4 + Power input (+) 5 - Power input (-) *1: To drive analog ield power supply function, supply the same voltage at 24 V DC analog ield power supply enable (+) and (-) (connect Pin No. 5 to Pin No. 2, and connect Pin No. 4 to Pin No. 1). When analog I/O modules such as NFAB841 are installed, an analog ield power supply is needed. Otherwise do not connect these pins to save the power consumption. *2: Table Check Terminals Pin No. Name 1 +5 V-CHK 2 +24 V-CHK Checking of 24 V ield power supply 3 GND -CHK Signal grounding Table Signal Checking of 5 V system power LED Displays Name Color Description SYS-POWER Green Lights when the 5 V system power output is on. FLD-POWER Green Lights when the 24 V ield power supply is on. IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 <A2. Low Power Autonomous Controller FCN-RTU> NFPW426-10 A2-8 S1 SYS POWER Status lamp FLD Check terminal +5V +24V CHECK GND TM 1 2 FLD 3 ENA Power supply terminal 4 5 SYS 12VDC /24VDC Tabs for the locks of the protective cover A020302E.ai Figure Power Supply Module Terminals IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-9 n Operations The simple functional block diagram of the power supply module (NFPW426) is shown below. Field Power Enable (FLDENA) Power Supply Module (NFPW426) Base Module (NFBU050) Analog Field Power Supply Function 1+ 24 V DC Generator 2Connect if necessary Ground of Noises Filter 3 System Power Supply Function 4+ Power Input 5- Power Source 10 to 30 V DC Analog Field Power Supply 24 V DC (for Additional I/O modules) 5 V DC Generator System Power Supply 5 V DC SG To FG A020303E.ai Figure Simple Functional Block Diagram of Power Supply Module l System Power Supply Function System power supply (5 V DC) is generated from power source input (10 to 30 V DC) and supplied to CPU module and additional I/O modules via base module. l Analog Field Power Supply Function This module has a function to generate analog ield power supply (24 V DC) from power source input (10 to 30 V DC) and to supply the generated power supply to additional I/O modules. According to system requirements (such as using additional analog I/O modules), this function could be activated. (Do not activate this function unless necessary, or increase power consumption wastefully.) To activate this function, supply the same voltage as power source input at 24 V DC analog ield power supply enable terminals, pin No.1 (+) and 2 (-). Examples of wiring are shown next. IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 A2-10 <A2. Low Power Autonomous Controller FCN-RTU> TM TM TM 1 1 1 2 2 2 FLD 3 ENA FLD 3 ENA FLD 3 ENA 4 4 4 5 5 SYS 12VDC /24VDC Wiring 5 SYS 12VDC /24VDC Wiring not to use analog field power supply function SYS 12VDC /24VDC Wiring to use analog field power supply function A020304E.ai Figure Examples of Wiring WARNING Do not supply the opposite pole voltage, or a breakdown occurs. Check connection before power-on. IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A2-11 <A2. Low Power Autonomous Controller FCN-RTU> A2.4 CPU Module for FCN-RTU (NFCP050) One CPU module is mounted in each control unit. The CPU module runs a real-time operating system, supports programming languages compliant with IEC 61131-3 international standard, and serves as a Java virtual machine. Especailly, this CPU module has built-in I/Os and built-in software licenses. IMPORTANT Do not mount NFCP050 on any base modules (except on NFBU050). n Speciication Table CPU Module Speciication Speciication Item Model NFCP050-S CPU SH-4A(SH7730) 256 MHz Memory Main 128 MB with ECC (*4) Static RAM 1 MB with ECC, backed up by battery (*5) I/O interface 128 MB on-board lash memory (*6) 3 RS-232 ports (SERIAL: 1, 2, 3), non-isolated, RJ45 modular jacks (*7) 1 RS-422/RS-485 port (SERIAL: 4), non-isolated, RJ45 modular jack RS-232: Full/Half duplex (software settings) RS-422/RS-485: Full/Half duplex (DIP switch settings) Asynchronous SERIAL: 1.2, 2.4, 4.8, 9.6, 14.4, 19.2, 28.8, 38.4, 57.6, or 115.2 kbps 1, 4 SERIAL: 1.2, 2.4, 4.8, 9.6, 14.4, 19.2, 28.8, or 38.4 kbps 2, 3 RS-422/RS-485: 120 built-in, ON/OFF (DIP switch settings) 1 Ethernet port, 100/10 Mbps or 100BASE-TX, RJ45 modular jack, NETWORK with Network power switch (ON/OFF) 16 DI channels, 8 DO channels, 12 AI channels (1-5 V), 2 AO channels (4-20 mA, required for external power supply), 2 PI channels, 1 AI channel (0-32 V) SB bus (single) RAS features Watchdog timer, temperature monitor, etc. Battery (*3) 2700mAH lithium battery 3 LEDs for CPU status indication, 2 LEDs for LAN status indication, 2 LEDs for Serial port status indication RESET, SHUTDOWN, ON/OFF (NETWORK) System Serial Port (*1) Communication method Synchronization Baud rate Terminating resistance Network Interface Built-in I/O (*2) Display Switches Supply voltage Power consumption Duplex coniguration 5 V DC ± 5% Weight 0.57 kg Power supply Size *1: *2: *3: Dimensions (W×H×D) Occupying slots 1.16 to 2.30 W Impossible 65.8 × 130 × 142.5 mm 2 For connecting to these serial ports, prepare specially made cables following the table shown below. MIL 40-pin × 2 (KMS40 cable and TAS40 terminal block can be used.) With battery exhaustion detecting function IM 34P02Q01-01E 16th Edition : Mar.04,2011-00 <A2. Low Power Autonomous Controller FCN-RTU> *4: *5: *6: *7: A2-12 128 MB with ECC for S2 (Style 2) or later, 64 MB without ECC for S1 (Style 1). 1 MB with ECC for S2 (Style 2) or later, 1 MB without ECC for S1 (Style 1). 128 MB for S2 (Style 2) or later, 64 MB for S1 (Style 1). By default factory setting, low controls are disabled. Flow controls can be enabled by editing “COM Port Setting File” on “FCX Maintenance Menu.” For more information, refer to the Help of “FCX Maintenance Menu.” n External View Reset switch NFCP050-S00 S2 HRDY RDY CTRL Shutdown switch RESET SHUT DOWN Serial port 4 SERIAL RS-422/ RS-485 4 CN1 CN2 (DI/O) (AI/O) Serial port 3 3 RS-232 2 RS-232 1 RS-232 Serial port 2 RCV Serial port 1 SND ON/OFF Network power switch NETWORK ON/OFF Network interface NETWORK LINK & ACT Built-in I/O (AI/O, PI) channels MAC address Built-in I/O (DI/O) channels A020401E.ai Figure CPU Module IM 34P02Q01-01E 16th Edition : Mar.04,2011-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-13 n Terminals/LEDs/Switches l Built-in RS-232 Serial Port Terminals Table Pin Assignment of RS-232 Serial Ports RJ45 Pin No. RS-232 Signal Name Conversion to D-sub Connector D-sub D-sub 9pin 9pin Male Female (Straight (CrossoCable) ver Cable) 1 1 2 DCD (Data Carrier Detect) DSR (Data Set Ready) 6 4 3 RXD (Received Data) 2 3 4 RTS (Request To Send) 7 8 5 TXD (Transmitted Data) 3 2 6 CTS (Clear To Send) DTR (Data Terminal Ready) GND (Common Ground) 8 7 4 6 5 5 1 7 8 1 2 3 4 5 6 7 8 A020402E.ai Figure Front View of RJ45 Connector for RS-232 Serial Ports l Built-in RS-422/RS-485 Serial Port Terminals Table Pin Assignment of RS-422/RS-485 Serial Port RJ45 Pin No. 1 DATA+ TX+ 2 DATA- TX- Half Duplex (2-wire) 3 Full Duplex (4-wire) RX+ 4 5 6 RX- 7 8 GND GND 1 2 3 4 5 6 7 8 A020403E.ai Figure Front View of RJ45 Connector for RS-422/RS-485 Serial Port IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-14 l Network Interface Terminals Table Pin Assignment of RJ45 Type Modular Jack for Network Interface Pin No Signal name Function 1 Transmission data (+) - 2 Transmission data (-) - 3 Receiving data (+) - 4 Not used - 5 Not used - 6 Receiving data (-) - 7 Not used - 8 Not used - l Operation Status LEDs Table Operation Status LEDs Name HRDY RDY CTRL SEE ALSO Color Description Green Lights when the hardware is normal. Green Lights when the system is normal. Red Blinks when built-in I/Os are failed. Green Lights when the control actions are carried out normally. The displays of the CPU operation status display LEDs are different depending on the status, such as during startup or in duplex coniguration. For details on the CPU operation status display LEDs, see B1.5, “Operation Status of FCN/FCJ Autonomous Controllers.” l Network Status LEDs Table RJ45 Modular Connector LEDs Name Color Description NETWORK ON/OFF Green Lights on when the network interface is enabled. LINK & ACT Green Lights when the LINK has been established. Blinks when the transmission/reception is on. l Serial Port Status LEDs Table RJ45 Modular Connector LEDs Name Color Description Receive (RCV) Green Reception in progress Send (SND) Green Transmission in progress Note: Not implemented by S1 (Style 1) l Reset Switch This switch is used to restart the CPU module. IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-15 l Shutdown Switch This switch is used to terminate the CPU module operation safely. l Network ON/OFF Switch This switch is used to turn on and off the network interface. SEE ALSO For details, see B1.9, “FCN-RTU Ethernet Power Saving Function.” n Bundled Licenses l Controller Software Licenses The combination of application portfolio licenses can be speciied in CPU module (NFCP050) sufix code as shown in the following table. Licenses can not be added later on. Table Sufix code indicating license combination Sufix codes of model NFCP050 Software FCN/FCJ Basic Software for Single CPU (With Java function) PAS Portfolio Modbus Communication Portfolio DNP3 Communication Portfolio Application Web Application Portfolio Portfolio E-mail Application Portfolio *1: -S0 -S1 Standard type Extend type Software Media (Model) NT203AJ – – (*1) Graphic Portfolio (InfoWell) – Logging Portfolio (InfoWell) – Gas Flow Calculation Portfolio – (*1) NT205AJ Not supported by S1 (Style 1). IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 A2-16 <A2. Low Power Autonomous Controller FCN-RTU> n Serial Ports SEE ALSO For external connection, refer to A1.11.2 “Signal Cable Connection to RS-422/RS-485 Communication Module.” l Connection To connect serial port with other devices, make adequate cable which has RJ45 connection one side. Cable’s material is selected appropriately according to installation and operation requirements (temperature range). l Hardware Setting for RS-485 (SERIAL 4) In use of RS-485 (SERIAL 4), set these switch on side body of module according to conditions. • Disabling or enabilng internal termination resistor (120 Switch Name TX RX • Position each) for TX and RX Function OFF Disabling internal termination resistor (120 ) for TX ON Enabling internal termination resistor (120 ) for TX (factory default) OFF Disabling internal termination resistor (120 ) for RX ON Enabling internal termination resistor (120 ) for RX (factory default) Choice between half duplex or full duplex Switch Name DUPLEX Position Function HALF (2-WIRE) Half duplex (factory default) FULL (4-WIRE) Full duplex TX OFF ON RX OFF ON TERMINATOR DUPLEX HALF(2-WIRE) FULL(4-WIRE) SERIAL 4 RS-422/RS-485 TX OFF ON RX OFF ON TERMINATOR DUPLEX HALF(2-WIRE) FULL(4-WIRE) SERIAL 4 RS-422/RS-485 A020404E.ai Figure Hardware Settings for RS-485 (SERIAL 4) TIP When the port is not used, it should be covered. IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A2-17 <A2. Low Power Autonomous Controller FCN-RTU> n Built-in I/Os l Speciications Table Built-in Analog Inputs (1 to 5 V DC) Speciication Item Input points 12 1 to 5 V differential, non-isolated Input signals Allowable common mode voltage range ±1 V DC Maximum absolute input voltage range ±7.5 V Input impedance During power-on 1 M or more During power-off 340 k or more Allowable signal source resistance 500 Accuracy ±0.3% of full scale or less Temperature drift Max. ±0.01%/°C A/D resolution 15 bits/1-5 V Data refresh cycle 10 ms Input step response time 100 ms Normal mode noise rejection ratio 37 dB or more (with power supply frequency at 50/60 Hz) Table Built-in Analog Outputs Speciication Item Output points 2 Output signals 4 to 20 mA DC, non-isolated Allowable load resistance 0 to 250 Accuracy ±0.5% of full scale (12 V), 0 to 750 Temperature drift Max. ±0.01%/°C D/A resolution 13 bits/4-20 mA (24V) Data refresh cycle 10 ms Step response time Output ripple 100 ms HOLD: Holds the current level when the fallback action is triggered. SETV: Sets the output to the preset level when the fallback action is triggered. 50 mVp-p (250 load) Output open detection Provided Output fallback (*2) (*3) *1: *2: *3: Table To use AO, connect a power supply (12 or 24 V) to Vin and Com terminals. The fallback detection time is 4 seconds. Fallback functions can be enabled in common. When enabling them, HOLD or SETV can be set for each channel. Built-in Digital Inputs Speciication Item Input points 16, non-isolated Rated input voltage 3.3 V DC, voltage-free contact Input “on” voltage 1.2 V DC or less Input “off” voltage 2.5 V DC or more Source current 1 mA Input response time 25 ms Function: Status inputs On/off status detection Rise/fall IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-18 <A2. Low Power Autonomous Controller FCN-RTU> Table Built-in Digital Outputs Speciication Item Output points 8, non-isolated Rated load voltage 12 V DC, 24V DC Maximum “on” voltage 2 V DC Maximum output-off leak current 0.1 mA Output type Current sink 100 mA/point, 13.2 V 100 mA/point, 26.4 V 15 ms Maximum load Output response time Function: Status outputs Output fallback (*1) (*2) *1: *2: Table On/off status outputs HOLD: Holds the current status when the fallback action is triggered. OFF: Resets all the output channels to off when the fallback action is triggered. The fallback detection time is 4 seconds. Fallback functions can be enabled in common. When enabling them, HOLD or OFF can be set in common. Built-in Pulse Inputs Speciication Item Input points 2, non-isolated Input signals Voltage-free contact pulse, voltage pulse Absolute maximum input voltage 26.4 V DC Input frequency 0 to 10 kHz Minimum input pulse width Pull-up resistance 40 s VH-VL (voltage swing): 3 V or greater where VH: 3 to 24 V VL: Ranges from -1 to 8 V Signal source resistance: 1 k or less None Data refresh cycle 10 ms Filter function Can select a ilter that eliminates chattering (*1). Input signal level *1: Table The maximum input frequency is lower than speciied when the ilter for eliminating chattering is used. Built-in Analog Input (0 to 32 V DC) (*1) Speciication Item Input points 1 0 to 32 V differential, non-isolated Input signals Allowable common mode voltage range ±1 V DC Maximum absolute input voltage range ±36 V Input impedance During power-on 1 M or more During power-off 56 k or more Allowable signal source resistance 500 Accuracy ±100 mV, ±0.3% of full scale or less Temperature drift Max. ±6.4 mV/°C, ±0.02%/°C A/D resolution 15 bits/0-32 V Input step response time 100 ms Normal mode noise rejection ratio 25 dB or more (with power supply frequency at 50/60 Hz) *1: The signal name is BAT+/-. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-19 <A2. Low Power Autonomous Controller FCN-RTU> l Signal Connection Using two sets of external MIL Connector Terminal Blocks (TAS40) and MIL Connector Cable (KMS40), ield signals are connected to built-in I/Os of CPU module. (Refer to the follwing igures.) SEE ALSO 1. Remove connector cover attached to main body. 2. Attach two MIL connector cables in the correct direction. 3. Connect shield line of MIL connector cable with FG terminal of under built-in I/O’s connector. (See “Figure Connecting Shield Lines of MIL Connector Cables.”) 4. Attach connector cover on to ix the Connector Cables. For the terminal arrangement of KMS40 and TAS40, refer to “l Terminal Arrangement.” MIL connector Terminal block MIL connector cable MIL connector Terminal block MIL connector cable A020406E.ai Figure Attaching MIL Connector Cables IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-20 <A2. Low Power Autonomous Controller FCN-RTU> NFCP050-S00 S1 HRDYRDY CTRL RESET SHUT DOWN SERIAL RS-422/ RS-485 4 CN1 3 RS-232 2 RS-232 1 RS-232 ON/OFF (DI/O) CN2 (AI/O) NETWORK A020407E.ai Figure Connecting Shield Lines of MIL Connector Cables Isolation covering inside diameter Lug thickness Hole diameter C Lug length Lug outside diameter A020904E.ai Figure Solderless Lug of Shield Line Table Solderless Lug Dimensions Nominal cross sectional area Screw used (mm) Hole diameter (mm) Lug outside diameter (mm) Lug length (mm) 1.25 mm2 3 3.2 or more 8 or less – Isolation covering inside diameter (mm) – Dimension “C” (mm) Lug thickness (mm) 5.5 or more 1 or less IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A2-21 <A2. Low Power Autonomous Controller FCN-RTU> l Terminal Arrangement CN1 (DI/O) signal name CN2 (AI/O, PI) Pin No. signal name signal name signal name Pin No. N.C. 40 39 N.C. BAT+ 40 39 BAT- DI1 38 37 DO1 AI1+ 38 37 AI1- DI2 36 35 DO2 AI2+ 36 35 AI2- DI3 34 33 DO3 AI3+ 34 33 AI3- DI4 32 31 DO4 AI4+ 32 31 AI4- DI5 30 29 DO5 AI5+ 30 29 AI5- DI6 28 27 DO6 AI6+ 28 27 AI6- DI7 26 25 DO7 AI7+ 26 25 AI7- DI8 24 23 DO8 AI8+ 24 23 AI8- DI9 22 21 COM AI9+ 22 21 AI9- DI10 20 19 COM AI10+ 20 19 AI10- DI11 18 17 COM AI11+ 18 17 AI11- DI12 16 15 COM AI12+ 16 15 AI12- DI13 14 13 N.C. N.C. 14 13 N.C. DI14 12 11 N.C. PI1+ 12 11 PI1- DI15 10 9 N.C. PI2+ 10 9 PI2- DI16 8 7 N.C. N.C. 8 7 N.C. COM 6 5 N.C. AO1+ 6 5 AO1- COM 4 3 N.C. AO2+ 4 3 AO2- N.C. 2 1 N.C. Vin 2 1 Com Vin: Power supply (12 or 24 V) input terminal (+) for built-in AO Com: Power supply (12 or 24 V) input terminal (-) for built-in AO A020408E.ai N.C. DI1 DI2 AI1+ BAT+ N.C. DO1 DO2 AI2+ 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 AI1- 40 39 BAT- AI4+ AI3+ DO3 DO4 AI5+ DO5 AI6+ DI3 DI4 DI5 DI6 DI7 DO6 AI7+ AI9+ AI8+ DO7 DO8 COM AI10+ COM AI11+ DI8 DI9 DI10 DI11 DI12 COM AI12+ COM N.C. PI1+ 40 39 38 5 AI2- 36 3 AI3- 34 1 AI4- 32 38 37 AI5- 30 36 35 AI6- 28 34 33 AI7- 26 32 31 AI8- 24 30 29 AI9- 22 28 27 AI10- 20 26 25 AI13- 18 24 23 AI12- 16 22 21 N.C. 14 20 19 PI1- 12 18 17 PI2- 10 16 15 N.C. N.C. PI2+ N.C. N.C. DI13 DI14 DI15 DI16 COM AO1+ 8 14 13 N.C. 6 12 11 AO1- 4 10 9 AO2- 2 8 7 N.C. AO2+ N.C. N.C. 6 5 N.C. N.C. 4 3 Vin Signal Name Terminal No. Terminal No. Signal Name 2 1 Com Signal Name Terminal No. Terminal No. Signal Name COM Figure Pin Assignment of Built-in I/O (MIL) A020409E.ai Correspondence between terminal numbers and signal names are examples of connectors using MIL cables (straight type). Figure General-purpose Terminal Blocks (terminal No./Signal Name) IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 A2-22 <A2. Low Power Autonomous Controller FCN-RTU> l Analog Inputs (1 to 5 V DC) 12 V DC/24 V DC CPU module Built-in I/O + 4 to 20 mA - 660 kΩ AIn+ 250 Ω 660 kΩ AIn39 kΩ 340 kΩ 340 kΩ n:1 to 12 SG A020410E.ai Figure Simple Block Diagram of AI Circuit and Examples of Connection (1 to 5 V DC) l Analog Outputs In case of using Analog Outputs (4 to 20 mA), 12 V DC or 24 V DC must be supplied to the terminals (Vin and Com) of CN2. According to speciications of connected device, select appropriate voltage within maximum voltage value. CPU module Built-in I/O 12 V DC/24 V DC Vin Com AOn+ 4 to 20 mA AOn- SG n:1, 2 A020411E.ai Figure Simple Block Diagram of AO Circuit and Examples of Connection IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A2-23 <A2. Low Power Autonomous Controller FCN-RTU> l Digital Inputs Use COM terminal of Pin No.4 and 6 for return of digital inputs (DI1 to DI16) 3.3 V DC Internal Pull-up CPU module Built-in I/O 1k DI n COM SG Dry contact input n : 1,2, to ,16 A020412E.ai Figure Simple Block Diagram of DI Circuit and Examples of Connection l Digital Outputs • Use COM Pin No. 15, 17, 19, and 21 for return of digital outputs (DO1 to DO8). Use different COM to avoid convergence. • There is no protection circuit internally. Pay attention to the connections without load. According to requirement, protecting circuits, such as fuses, may need to be mounted. CPU module Built-in I/O DO n LOAD 12 V DC/24 V DC to 100 mA/point COM n : 1,2, to ,8 A020413E.ai Figure Simple Block Diagram of DO Circuit and Examples of Connection IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-24 <A2. Low Power Autonomous Controller FCN-RTU> l Pulse Inputs • In case of dry contact pulse input, external pull up (resister and power) is needed. According to requirements, select values of resistance and voltage. • Filtering function is available for eliminate chattering. It is selected by software coniguration on Resource Conigrator. External Pull-up CPU module Built-in I/O PI n+ Filter PI n- SG Dry contact pulse input n: 1, 2 CPU module Built-in I/O PI n+ Filter PI n- SG Voltage pulse input n: 1, 2 A020414E.ai Figure Simple Block Diagram of PI Circuit and Examples of Connection IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-25 l Analog Input (0 to 32 V DC) This analog input is useful for battery voltage monitoring. CPU module Built-in I/O 1 MΩ BAT+ 1 MΩ BAT– + – Battery 39 kΩ 56 kΩ 56 kΩ SG A020415E.ai Figure Simple Block Diagram of AI Circuit and Examples of Connection (0 to 32 V DC) IM 34P02Q01-01E 13th Edition : Feb. 06,2009-00 A2-26 <A2. Low Power Autonomous Controller FCN-RTU> A2.5 I/O Modules n Installation Limitations An autonomous controller FCN-RTU supports the following I/O modules and up to three of them can be mounted on it. For details of I/O modules, refer to “A1. Autonomous Controller FCN.” Table Type List of FCN-RTU’s Modules and Descriptions (1/2) Model Function Base Module NFBU050 Base Module for FCN-RTU Temp. (-40to+70°C) Explosion Altitude Protection (3000m) HART Option NFPW426 Power Supply Module for FCN-RTU CPU Module NFCP050 CPU Module for FCN-RTU Analog I/O Modules (*2) NFAI141 Analog Input Module(4 to 20 mA, 16-channel, Non-Isolated) – (*3) (*3) NFAV141 Analog Input Module(1 to 5 V, 16-channel, Non-Isolated) – – NFAI841 Analog I/O Module(4 to 20 mA input, 4 to 20 mA output, 8-channel input/8-channel output, Non-Isolated) – (*3) (*3) NFAB841 Analog I/O Module(1 to 5 V input, 4 to 20 mA output, 8channel input/8-channel output, Non-Isolated) – – Power Supply Module Digital I/O Modules (*2) (*4) – – (*1) – Analog I/O Module(4 to 20 mA, 4-channel input/4-channel output, Isolated channels) – NFAP135 Pulse Input Module(8-channel, Pulse count, 0 to 10 kHz, Isolated channels) (*1) – NFAF135 Frequency Input Module (8-channel, Contact ON/OFF, Voltage pulse, 0.1 Hz to 10 kHz, Isolated channels) (*1) – NFDV151 Digital Input Module(32-channel, 24 V DC, Isolated) – – NFDV157 Digital Input Module(32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated) – – NFDV551 Digital Output Module(32-channel, 24 V DC, Isolated) – – NFDV557 Digital Output Module(32-channel, 24 V DC, Pressure Clamp Terminal support only, Isolated) – – NFAT141 TC/mV Input Module(16-channel, Isolated) NFAR181 RTD Input Module(12-channel, Isolated) NFAI835 Communica- NFLC121 tion Module CANopen Communication Module(1-port, 10kbps to 1Mbps) – – – NFLF111 Foundation ieldbus Communication Module(4-port) – NFLP121 PROFIBUS-DP Communication Module(1-port, 9.6kbps to 12Mbps) – – – : –: *1: *2: *3: *4: Available ( or conforming ) Not Available Use I/O module with sufix codes -S4 or -S5 (with Extended Temperature Range (-40 to +70 °C) option ) Refer to “Limitations of Installation for using in the wide temperature (-40 to +70 °C) and high altitude (2000 to 3000 m) environments” in A2.6 FCN-RTU Installation Environment To use I/O modules as hazardous location equipment (non-incendive), use the speciied pressure-clamp terminal blocks or TAS40/TAS50 (MIL connecter terminal blocks) and KMS40/KMS50 (MIL connector cables) I/O modules with sufix code -H “with HART communication” do not conform to FM-NI,CSA-NI,CSA Type “n” Unconcerned IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 A2-27 <A2. Low Power Autonomous Controller FCN-RTU> Table Type List of FCN-RTU’s Modules and Descriptions (2/2) Model Pressure Clamp Terminal Block NFTA4S Function Temp. (-40to+70°C) Explosion Altitude Protection (3000m) For Analog(16-channel) – NFTT4S For Thermocouple/mV(16-channel) – NFTR8S For RTD(12-channel) NFTB5S For Digital Input(32channel) – NFTD5S For Digital Output(32channel) – NFTI3S For Isolated Analog Module(for NFAI135, NFAP135, NFAI835) NFTC5S For Digital (32-channel, with dedicated connector) – NFTF9S For Foundation Fieldbus Terminal Block TAS40 MIL Connector Terminal Block(40 Pole Plug Types, M3.5) TAS50 MIL Connector Terminal Block(50 Pole Plug Types, M3.5) – Cable KMS40 MIL Connector Cable(40 Pole Plug Types) KMS50 MIL Connector Cable(50 Pole Plug Types) – : –: *4: HART Option *4 Available ( or conforming ) Not Available Unconcerned l Limitations of Installation for NFAT141 (the combination of Thermocouple input and Pressure clamp terminal) To keep the cold junction compensation accuracy (GS 34P02Q31-01E), make sure to meet the following conditions. The pressure clamp terminal should not be affected by radiated heat. • Do not install a heat-radiating unit beneath the NFAT141 installed unit. • Do not install NFAT141 in a place where airlow impinges directly. • Do not install NFAT141 next to the CPU modules (NFCP050), power supply modules (NFPW426). • The installable modules next to the NFAT141 are as follows. When installing other than following I/O modules, make an empty slot (one or more) in each side. Installable modules: NFAT141, NFAR181, NFAV141 l Limitations of Installation for I/O Modules When installing I/O modules, ensure that total power consumption does not exceed the rated power output of the power supply module. For each I/O module power consumption (5 V DC and 24 V DC), refer to the applicable general speciications. Examples: • The digital I/O module NFDV551 need to be checked for current consumption of 5 V DC. • The analog I/O module NFAI141, NFAI841, NFAB841, NFAI835, NFAP135 and NFAF135 need to be checked for current consumption both of 5 V DC and 24 V DC. IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 A2-28 <A2. Low Power Autonomous Controller FCN-RTU> A2.6 FCN-RTU Installation Environment n FCN-RTU Installation Speciicaition, Precautions The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCN-RTU. Table FCN-RTU Installation Environment Speciication Speciication Item Ambient temperature Ambient humidity Rate of change in temperature Operation -40 to +70 °C (*1) Transportation/storage -40 to +85 °C Operation 5 to 95 %RH (no condensation) Transportation/storage 5 to 95 %RH (no condensation) Operation Within ±10 °C/h Transportation/storage Within ±20 °C/h Dust 0.3 mg/m3 or less Protection class IP20 ANSI/ISA S71.04 Class G2 (Standard) (ANSI/ISA S71.04 Class G3, option) 0.15 mm P-P (5 to 58 Hz) Resistance to corrosive gases Resistance to vibration 1 G (58 to 150 Hz) Resistance to shock 15 G, 11 ms (during power-off, for sine half-waves in XYZ-directions) Altitude 3000 m or less (*1) Noise Electric ield 3 V/m or less (26 MHz to 1 GHz) Magnetic ield 30 A/m (AC) or less, 400 A/m (DC) or less Electrostatic discharge 4 kV or less contact discharge, 8 kV or less aerial discharge Grounding Type D (100 Cooling Natural air cooling *1: or less) It depends on additional I/O modules. Refer to “A2.5 I/O MODULE” for details. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-29 IMPORTANT • The unit must be placed in a lockable metal cabinet to comply with standards (Safety, EMC, etc.). • The temperature speciication during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing FCN-RTU in a cabinet, note that the temperature speciication is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed. • Avoid exposing FCN-RTU to direct sunlight. • Prevent condensation under any circumstance. • The dust level of the room should not exceed 0.3 mg/m3. Under any circumstance, avoid iron lakes, carbon particles, or any other type of dust that are conductive. • Avoid existence of corrosive gases such as hydrogen sulide, sulfurous acid gas, chlorine, and ammonia. • For vibration at the installation location, see also “FCN-RTU Vibration Criteria” within this Chapter. • For radio device noise to FCN-RTU, see “Radio Device Noise to FCN-RTU” within this Chapter. l Limitations of Installation for using in the wide temperature (-40 to +70 °C) and high altitude (2000 to 3000 m) environments Main components of FCN-RTU (NFCP050, NFPW426, NFBU050) can operate in the wide temperature (-40 to +70 °C) and high altitude (2000 to 3000 m) environments. The I/O Modules which are marked up on table “List of FCN-RTU’s Modules and Descriptions” can operate in the wide temperature range and high altitude environments by selecting sufix code -S4 or -S5 (with Extended Temperature range -40 to +70 °C option). In case of using other I/O modules, the speciications of ambient temperature and altitude are shown as follows. Ambient temperature (operation) : 0 to +55 °C I/O modules with suffix code -S4 or -S5 Altitude : 2000 m or less Derating - 0.5 ºC / 100 m 70 ºC 65 ºC 55 ºC Ambient Temp. I/O modules ( Operation ) with suffix code -S0 or -S1 Altitude 0 ºC -40 ºC 2000 m 3000 m A020601E.ai Figure Sufix code vs Ambient Temperature and Altitude of I/O modules IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-30 l Pulse Input Module with extend temp. option (NFAP135-S4 or -S5)’s Ambient Temperature and Installation Requirement depend on Input Mode There are some conditions depending on using Input mode and ambient temperature. Table Input Mode, Ambient Temp. (operating) and Installation Requirement of NFAP135-S4 or -S5 Ambient Temp. Range Input Mode (*1) Voltage pulse Dry contact pulse 2-wire transmitter current pulse (4 to 20 mA) with 200 shunt resistance with 500 shunt resistance 3-wire transmitter voltage pulse *1: *2: *3: Installation Requirement Range type (*2) (at 2000 m) -40 to +70 °C 1 Ensure space on both side (*3) -40 to +55 °C 3 No restriction -40 to +65 °C 2 Ensure space on both side(*3) -40 to +55 °C 3 No restriction -40 to +65 °C 2 Ensure space on both side (*3) -40 to +55 °C 3 No restriction -40 to +55 °C 3 Ensure space on one side Or use within 4 points or less -40 to +65 °C 2 Ensure space on both side(*3) -40 to +55 °C 3 No restriction Refer to “Pulse Input Module” in A1.6.1 Analog I/O Module (Speciication) for details. See Figure Ambient Temperature Range of NFAP135-S4 or -S5 See Figure Installation Examples of NFAP135 Type 1: -40 to +70 °C @ 2000 m 70 ºC 65 ºC Derating - 0.5 °C / 100 m Type 2: -40 to +65 °C @ 2000 m 55 ºC Ambient Temp. ( Operation ) Type 3: -40 to +55 °C @ 2000 m Altitude 0 °C -40 °C 2000 m 3000 m A020602E.ai Slot 1 2 NFAP135 5 Vacant Slot 4 IOM PWM 3 CPU Vacant Slot 2 NFAP135 1 Vacant Slot Slot CPU PWM Figure Ambient Temperature Range of NFAP135-S4 or -S5 3 4 5 A020603E.ai Figure Installation Examples of using NFAP135 IM 34P02Q01-01E 18th Edition : Mar. 29,2013-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-31 l FCN-RTU Vibration Criteria Ensure that if the frequency of vibration at the installation location is 58 Hz or less, the total amplitude is maintained less than 0.15 mm. If the vibration frequency is greater than 58 Hz, ind a location that will meet the following condition: Acceleration (m/s2) = 2�2 x A x F2 x 10-3 < 9.8 (=1G) where A: Total amplitude (mm) F: Frequency (Hz) The range of allowable total amplitudes is shown below. mm 0.2 Total amplitude 0.15 0.1 Allowable range 0.05 0 10 30 50 70 90 110 130 150Hz Vibration frequency A020604E.ai Figure Allowable Vibration Range l Radio Device Noise to FCN-RTU The following shows general requirements when using a radio device such as transceivers; however, as a general rule, close the cabinet door when using a radio device: • Transceivers that have 3 W of output power or less should be at least 1 m away. Transceivers that have 10 W of output power or less should be at least 2 m away. • Radio devices that have 1 W of output power or less including cellular phones and cordless phones should be at least 1 m away. IMPORTANT When using the NFCP050/NFLP121, mount ferrite cores as shown below in order to meet the EMC standards. • NFCP050 (CPU module) : Mount two ferrite cores “A1193MN” to Ethernet cable of the NFCP050 side. • NFLP121 (PROFIBUS-DP Communication module) : Mount one ferrite core “A1193MN” to PROFIBUS-DP cable of the NFLP121 side. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A2. Low Power Autonomous Controller FCN-RTU> A2.7 A2-32 FCN-RTU Power Supply Equipment Proper power equipment must be used for stable system operation. This section describes the following: • Power supply system • Power supply speciications • Field power supply speciications • Grounding A2.7.1 Power Supply System This section describes the power supply system for an FCN-RTU. l System Separation Power supply system for FCN-RTU should be separated from other systems. For example, the power supply system for the I/O signal circuit should be isolated by an insulation transformer. l Installation of Breakers, Switches, etc. Power supply module for FCN-RTU has no switch. An external breaker or an external switch should be installed for maintenance and safety. IMPORTANT To make the power supply system for FCN-RTU conform to the safety standards, use a breaker or a switch that conforms to the safety standards. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-33 <A2. Low Power Autonomous Controller FCN-RTU> A2.7.2 Supplied Power Source The following items must be considered for stable FCN-RTU operation. l Inrush Current An input current much larger than normal will low when the power supply is turned on. Refer to the speciication of the power supply module for inrush currents to the power supply module. Make sure that the supplied power and protection devices can withstand this inrush current. TIP The peak values and waveforms of the current are affected by the impedance of the input system. These change depending on the system structure (when comprised of multiple devices) and the power supply line condition. Generally, the inrush current when the system is comprised of multiple devices will be less than the total sum of the inrush current of each device. l Power Consumption Guidelines Table Current Consumption of NFCP050 (without analog ield power supply for built-in AO) NETWORK (Ethernet) not used used SERIAL+ DI/O+AI/O (built-in I/Os: DI, DO, AI, AO, PI) not used 0.26 A 0.39 A used 0.35 A 0.48 A l Output Capacity The output capacity of the power supply device is determine by calculating the maximum electric power of the system, but the peak value of the current will be 2 to 5 times more of the effective value. The effects and inrush current by this current waveform, as well as excess for future device expansion must be carefully considered. l Power Consumption Calculation Refer to the power supply module speciication for the maximum value of the power consumption. Take consideration of the expansion and changes of devices. In general, the maximum value should be used. The actual power consumption varies depending on what modules are installed and how many. Estimating modules that can be installed and operate • The maximum current consumption of a unit at 5 V DC (IMAX@5VDC) and at 24 V DC (IMAX@24VDC) can be obtained by the following equations respectively: IMAX@5VDC = IBASE@5VDC + ICPU@5VDC + II/O@5VDC IMAX@24VDC = II/O@24VDC (Base module and CPU module make no current consumption at 24 V DC) where IBASE = current consumption of the base module (NFBU050) ICPU (*1) = current consumption of the CPU module (NFCP050) II/O = current consumption of the additional input/output modules installed *1: • Current consumption of NFCP050 (without analog ield power supply for built-in AO) in the table shown above Total power consumption must meet the speciication of the power supply module. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-34 Estimating power that is supplied to the unit • The power consumption of a unit, Q (W), can then be obtained by the following equation: Q = (5.1 × IMAX@5VDC + 24 × IMAX@24VDC) / 0.8 l Example Estimating power consumption for an unit consisting of NFPW426, NFBU050, NFCP050 (using all serial ports, the active network interface and all built-in I/Os), NFAI841, NFDV151 and NFDV551. • Power consumption at 5 V DC, Q@5VDC (W), can be obtained by the following equation: Q@5VDC = 5.1 × (INFBU050 + INFCP050 + INFAI841@5VDC + INFDV151 + INFDV551 ) = 10.3 where INFBU050 = 0.025 (A) INFCP050 = 0.48 (A) INFAI841@5VDC = 0.3 (A) INFDV151 = 0.5 (A) INFDV551 = 0.7 (A) • Power consumption at 24 V DC, Q@24VDC (W), can be obtained by the following equation: Q@24VDC = 24 × INFAI841@24VDC = 12 where INFAI841@24VDC = 0.5 (A) • As the maximum allowable power of NFPW426 at 5 V DC is 12 W and the maximum power at 24 V DC is 13 W, the system of coniguration shown above can be operated. Estimating power that is supplied to unit • The power that is to be supplied to power supply module, Q (W), can be obtained by the following equation: Q = (10.3 + 12) / 0.8 = 27.9 thus Regular current consumption at 12 V DC input = 2.4 (A) Regular current consumption at 24 V DC input = 1.2 (A) WARNING • When a power failure is detected and a restart is performed, control will be stopped for a duration longer than the power failure. • To avoid these problems, use an Uninterruptable Power Supply (UPS) for the power supply. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2.7.3 A2-35 Field Power Supply Some I/O modules require ield power supply (24V DC). NFPW426 supports 24 V DC output for this requirement. The following I/O modules require ield power supply. l Analog I/O Module • NFAI841 Current I/O, 8/8 points, non-isolated • NFAB841 Voltage input/current output, 8/8 points, non-isolated l Digital Output Module • NFDV551 Digital output, 32 points Power supply module Base module Field power supply (for analog I/O module, 24V DC) System power supply (5V DC) Power input 12/24 V DC Circuit for power generation CPU module built-in AO Digital output module Analog I/O module Field power supply (for digital output module, 24V DC) A020701E.ai Figure Field Power Supply and System Power Supply n Field Power Supply for Analog I/O Modules Field power for analog I/O modules is supplied to each analog I/O module via base modules. n Field Power Supply for Digital Output Modules Field power supply for digital output modules is supplied ield power directly to each terminal of the module. Supply the appropriate power by calculating the 24V DC current consumption based on the speciication of each module. TIP Power is supplied by using different power supply systems between analog system and digital system to avoid interferences such as noises. When every 16 points are isolated among digital output signals, the power supply must also be isolated. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-36 <A2. Low Power Autonomous Controller FCN-RTU> A2.7.4 Grounding for FCN-RTU When an FCN-RTU is installed in a cabinet, instrument panel, or the like, it is functionally insulated by a DIN rail attachment. To maintain this insulation, the following instructions must be followed. • Perform Type D grounding (100 Ω of resistance or less) on the FG terminal of the base module. • Perform Type D grounding (100 Ω of resistance or less) on the G terminal of the power supply module (line ilter grounding). • Perform the grounding of the base module and the power supply module at one point. For the speciication of the grounding wire, see A1.16.2, “Wiring the Ground.” Base module FG Short bar Analog field power supply 24 V System power supply 5 V SG Digital I/O (DO) Analog I/O Digital Output Digital Input Pulse Input Analog Output Enable Analog Input NFCP050 NFPW426 Circuit Circuit I/F Digital I/O (DI) Circuit FG Circuit I/F Rack Cabinet Battery or external DC power supply Type D grounding Battery monitoring input Voltage output device Power supply for analog output Current input device Pulse output device Pushbutton switch Field power supply for digital output LOAD + LOAD ALSO Ground the FCN separately from the grounding of other devices, motor control circuits, and electric control circuits. Grounding bar SEE • Field device Field power supply for digital output Field power supply for digital input A020702E.ai IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-37 <A2. Low Power Autonomous Controller FCN-RTU> A2.8 Installation and Attachment This section describes the installation procedures, attachment procedures, and precautions for each module when attaching FCN-RTU to cabinets, control panels, etc. 1. Installing the base module 2. Installing other modules A2.8.1 Installing the Base Module FCN-RTU is designed to be attached to DIN rails, and general-purpose control panels. Note the following when installing an FCN-RTU to cabinets, and control panels, etc. n Installation Direction FCN-RTU is designed to be cooled by natural air. Install an FCN-RTU so that the ventilation air lows upward from its bottom to its top as shown below. Up 100 mm or more Air flow 100 mm or more Air flow Down A020801E.ai Figure Installing FCN-RTU Base Module IMPORTANT • Be sure to turn off the power before installing or removing FCN-RTU base module. • Do not install the unit blocking the ventilation holes on the top and bottom. • To prevent the cooling air current from being blocked, be sure to place the unit at least 100 mm away from other devices. • Do not expose to direct sunlight. • All access to FCN-RTU is performed from the front. Secure a space between 100 and 150 mm from the front panel of the unit to the cabinet door to provide enough space for the cables. (The bending radius will differ depending on the material of the cable. Verify the speciication of the wire.) IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-38 <A2. Low Power Autonomous Controller FCN-RTU> n Precaution of Installing DIN Rails to Panel There is the possibility that DIN rail may be deformed due to the controller’s weight and cable’s tension. Please screw DIN rail to the panel in at least two positions where attachments on the back side (supplied DIN rail attachments) are placed. n Installing to DIN Rails Follow the procedures below to install the base module to DIN rails. 1. Snap the supplied DIN Rail Attachment to the DIN rail. (See igure below) Attach one on each side. 2. Attach FCN-RTU by aligning the screws of the attachment to the installation holes on the left and right of FCN-RTU unit. 3. Tighten the screws and secure FCN-RTU to the DIN rail. Supplied DIN rail attachment [1] Hook the nail on the attachment to the bottom of the DIN rail. [2] Hook the top nail by pulling the attachment upwards. [3] Bring it down slightly while hooking both nails of the installed jig. [2] DIN rail [3] [1] A020802E.ai Figure Installing the Attachment to the DIN Rail DIN Rail A020803E.ai Figure Installing FCN-RTU Base Module on the DIN Rail WARNING Pay attention not to drop nuts of the attachment to the DIN rail. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2-39 n Panel Installation Procedures Follow the procedures below to install FCN-RTU to a panel. 1. Refer to the dimension diagram and create four holes to screw tapped M4 or M5 screws to a depth of 8 mm. 2. Secure the unit at four locations using the M4 or M5 screws. 110 mm 243.6 mm A020804E.ai Figure FCN-RTU Installation Screw Hole Interval Dimension Diagram IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-40 <A2. Low Power Autonomous Controller FCN-RTU> A2.8.2 Installing Other Modules on to the Base Module This section describes the procedure for installing the power supply , CPU, and I/O modules onto a base module. n Installation Position of Each Module The following describes the positioning of the modules during installation to the base module. Slot numbers P 1 2 3 4 5 A020805E.ai Figure Module Slot Numbers Table Installation Position Allowed for Each Module in FCN-RTU Module Allowed position Power supply module P CPU module Slot1 and 2 I/O module Slot3 to 5 Remarks Occupies 2 slots per module. n Installing Modules The following describes installation and removal procedures of modules to the base module. A020806E.ai Figure Attaching Modules to the Base Module IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-41 <A2. Low Power Autonomous Controller FCN-RTU> l Installation Procedures 1. Attach the module to the base module using screws. 2. Use a torque of approximately 0.5 Nm for the tightening torque of the screws. 3. Attach the external connection cables and terminal block. l Removal Procedures 1. Remove the external connection cables and terminal block. 2. Remove the screws that hold the module. 3. Pull out the module forward from the Base unit. IMPORTANT Install I/O Module Dummy Covers (Model name: NFDCV01) on open I/O module slots. IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-42 <A2. Low Power Autonomous Controller FCN-RTU> A2.9 Wiring IMPORTANT Do not bend or press the power cable or the signal cable if the ambient temperature is minus 20 degrees Celsius or below. A2.9.1 Power Supply Wiring The following describes the power supply wiring for a power supply module that has inished being installed. l Wiring Speciication and Terminal Preparation For the wire terminals, use crimp-on terminal lugs with insulation sleeve. Be sure to use ring tongue terminal and crimping tools of the same brand. l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Recommend Sizes 0.5 mm2 to 2 mm2 (AWG 20 to 14) l Terminal Preparation Use ring tongue terminal for M4 terminals, with the outer diameter of the lug tip (outer terminal diameter) not exceeding 8.5 mm, and with an insulation sleeve. Insulation sleeve internal diameter Hole diameter Terminal length Outer terminal diameter A020901E.ai Figure Ring Tongue Terminal Table Example of Ring Tongue Terminal Speciication Conductor nominal cross-sectional area (mm2) Screw used (mm) Hole diameter (mm) Outer terminal diameter (mm) Terminal length (mm) Insulation sleeve internal diameter (mm) 0.5 to 1.65 (AWG 20 to 16) 4 4.3 or more 8.0 or less Approx. 20.0 3.6 or larger 1.04 to 2.63 (AWG 16 to 14) 4 4.3 or more 8.5 or less Approx. 21.0 4.3 or larger IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-43 <A2. Low Power Autonomous Controller FCN-RTU> n Connecting Power Supply Follow the procedures below to connect the power supply cable. 1. Detach the protective cover for the terminals on the power supply module as follows: • Push the locking tab (circled area in igure) up to unlock it. • Pull gently to remove the cover. 2. Connect the power cable to the terminals labeled 4 (+) and 5 (-). If ield power supply is necessary, connect a cable to terminals according to the silk screen-printed diagram labeled FLD ENA. Tighten the terminal screws (Phillips head M4) at a torque of 1.2 Nm. 3. Connect the grounding cable to the terminal labeled 3 ( ). 4. Replace the protective cover on the power supply connection terminal after wiring is complete. IMPORTANT • It is recommended to install a switch or circuit breaker on the power wiring so that the power can be turned on and off individually during maintenance. • It is also recommended to install a noise ilter to improve power supply quality. A020902E.ai Figure Locking Tab of Protective Terminal Cover IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 A2-44 <A2. Low Power Autonomous Controller FCN-RTU> A2.9.2 Wiring the Ground Type D grounding must be applied (grounding resistance of 100 Ω or less). IMPORTANT Ground only the speciied, dedicated grounding terminal. FCN-RTU needs to be grounded to prevent electric shocks and effects of foreign noise. Be sure to perform Type D grounding that requires grounding resistance of 100 Ω or less. l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Recommend Sizes 2 mm2 to 2.6 mm2 (AWG 14 to 13) l Terminal Preparation Round crimping terminal M4: External dimensions must be within 8.5 mm with insulation covers. l Cable Connection Connect the ground cable to the FG terminal (M4 screws) on the bottom left of the base module. Secure the M4 screws at a tightening torque of 1.2 Nm. Connect the ground cable to the unit A020903E.ai Figure Grounding FCN-RTU Base Module IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 <A2. Low Power Autonomous Controller FCN-RTU> A2.9.3 SEE ALSO A2-45 Connecting the Signal Cable For details, see A1.16.3, “Connecting the Signal Cable.” A2.9.4 Communication Cables The signal cable can be connected in the following ways: n Network Connect the network cable to the connector in the front of the CPU module. Use cables that comply with the 100BASE-TX standard. IMPORTANT When not using the Network Interface, leave the connector cover for dust protection on to prevent any damage to the connector. n RS-232 Communication Cable of CPU Module l Cable Connection If the RS-232 communication ports of the CPU module are used, prepare the RJ45 connector cables. SEE ALSO For the pin assignments, refer to the table “Pin Assignments of SERIAL Port (RS-232)” and the igure “Front View of RJ45 Connector (RS-232)” in “A2.4 CPU Module (NFCP050).” n RS-422/RS-485 Communication Cable of CPU Module l Cable Connection If the RS-422/RS-485 communication port of the CPU module is used, prepare the RJ45 connector cables. SEE ALSO For the pin assignments, refer to the table “Pin Assignments of SERIAL Port (RS-422/RS-485)” and the igure “Front View of RJ45 Connector (RS-422/RS-485)” in “A2.4 CPU Module (NFCP050).” IM 34P02Q01-01E 15th Edition : Jun.30,2010-00 Blank Page A3-1 <A3. Autonomous Controller FCJ> A3. Autonomous Controller FCJ This section describes the hardware of the Autonomous Controller FCJ. The FCJ is an all-in-one type controller that has an internal I/O interface installed in the unit. A3.1 Structure and Names of Each Component Unit n Front Operation status display LED HRDY RDY CTRL Analog input pressure clamp terminal Analog output pressure clamp terminal Pressure clamp terminals for Foundation Fieldbus networks HRDY RDY CTRL Digital input pressure clamp terminal Digital output pressure clamp terminal A030101E.ai Figure FCJ (Front) IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-2 <A3. Autonomous Controller FCJ> n Right System card Reset switch RESET Shutdown switch SYSTEM CARD Serial port 2 SERIAL 2 SHUT DOWN Serial port 1 Control network interface 2 Control network interface 1 RJ45 Modular Connector Communication Status LED NETWORK 1 2 LINK ACT 1 Pressure clamp terminal for Power Supply A030102E.ai Figure FCJ (Side) n Speciication l General Table FCJ Speciication (General) Speciication Item Model NFJT100-S10 NFJT100-H10 Weight 1.7 kg 1.8 kg Power supply 24 V DC ±10% Current dissipation 800 mA Dimensions (W x H x D) 213.8 x 156 x 95 mm AI 6 AO 2 DI 16 DO 16 Control network Ethernet (duplexed coniguration possible) Foundation Fieldbus Not supported. Mounting Panel-or DIN rail-mounted 1000 mA 2 ports IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-3 l CPU Table FCJ Speciication (CPU) Speciication Item Processor Memory MMX-Pentium 166 MHz Main 128 MB with ECC (*1) Static RAM 1 MB with ECC, backed up by battery (*2) System card 1 slot Serial Port 2 RS-232-C ports: D-sub 9 pins, male (*3) Communication method Full duplex Synchronization Asynchronous Baud rate 0.3, 1.2, 2.4, 4.8, 9.6, 14.4, 19.2, 28.8, 38.4, 57.6, or 115.2 kbps Network interface 2 Ethernet ports: 100/10 Mbps, 100BASE-TX or 10BASE-T, RJ45 modular jacks RAS features Watchdog timer, temperature monitor, etc. Battery 2700 mAH lithium battery Display 3 LEDs for CPU status indication, 2 LEDs for LAN status indication Switches Reset, shutdown *1: *2: *3: 128 MB for S2 (Style 2) or later, 32 MB for S1 (Style 1). 1 MB for S3 (Style 3) or later, 512 KB for S1 (Style 1) or S2 (Style 2). Connectors are fastened using inch screw threads (No. 4-40 UNC). By default factory setting, low controls are disabled. Flow controls can be enabled by editing “COM Port Setting File” on “FCX Maintenance Menu.” For more information, refer to the Help of “FCX Maintenance Menu.” l Analog Input Table FCJ Speciication (Analog Input) Speciication Item Input points 6 Input signals 1 to 5 V differential, non-isolated Maximum absolute input voltage ± 7.5 V Input resistance During power-on 1 MΩ or more During power-off 340 kΩ or more Allowable signal source resistance 500 Ω or less Accuracy ± 0.3% of full scale when all DI/Os are off ± 0.4% of full scale when all DI/Os are on Maximum temperature drift ± 0.01%/°C (Max) A/D resolution 15 bits/1-5 V Data refresh cycle 10 ms Input step response time 100 ms Normal mode noise rejection ratio 37 dB or more (with power supply frequency at 50/60 Hz) External connections M2.5 pressure-clamp terminals IM 34P02Q01-01E 16th Edition : Mar. 04,2011-00 A3-4 <A3. Autonomous Controller FCJ> l Analog Outputs Table FCJ Speciication (Analog Outputs) Speciication Item Output points 2 Output signals 4 to 20 mA DC, non-isolated Allowable load resistance 0 to 750 Accuracy ± 0.5% of full scale when all DI/Os are off ± 0.6% of full scale when all DI/Os are on Temperature drift ± 0.01%/C D/A resolution 11 bits/4-20 mA Data refresh cycle 10 ms Step response time 40 ms • HOLD (holds the current level when the fallback action is triggered). • SETV (sets the output to the preset level when the fallback action is triggered). Output fallback (*2) Output ripple 50 mVp-p (with 250 Ω load) Output open detection Provided External connections M2.5 pressure-clamp terminals *1: *2: The fallback detection time is 4 seconds. Whether to enable output fallback actions is to be selected for each module. When enabling them, select HOLD or SETV for each channel. l Digital Inputs Table FCJ Speciication (Digital Inputs) Speciication Item Input points 16 voltage signals(*1), a shared common terminal for all points Rated input voltage 24 V DC Input “on” voltage 18 V to 26.4 V DC Input “off” voltage 5.0 V DC or less Input current 4.1 mA/point ± 20% (at rated voltage input) Instantaneous allowable maximum input voltage 30 V DC Isolation Point-to-point non-isolated, ield-to-circuit isolated Withstanding voltage Input signals-to-system: 2 kV AC Input response time 8 ms or less (for status input) Minimum “on” detection time 20 ms (for pushbutton [momentary] input) Maximum on-off cycle 25 Hz (for pushbutton [momentary] input) Functions: Status inputs Pushbutton inputs On/off status detection Rise/fall edge counting External connections M2.5 pressure-clamp terminals *1: A voltage-free contact cannot be connected directly. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-5 <A3. Autonomous Controller FCJ> l Digital Outputs Table FCJ Speciication (Digital Outputs) Speciication Item Output points 16, a shared common terminal for all points Rated load voltage 24 V DC Rated external power supply (*1) 24 V DC, 50 mA External power supply voltage range 20.4 to 26.4 V DC Maximum “on” voltage 2 V DC Maximum output-off leak current 0.1 mA Output type Current sink Maximum load (*2) 100 mA/point, 26.4 V Isolation Input signals to system isolated. (Point-to-point nonisolated) Withstanding voltage Input signals-to-system: 2 kV AC Output response time 3 ms or less Functions:Status outputs On/off status outputs Output fallback (*3) (*4) HOLD: Holds the current states when the fallback action is triggered. OFF: Resets all the output channels to off when the fallback action is triggered. NO: Performs no fallback action. External connections M2.5 pressure-clamp terminals *1: *2: *3: *4: Needs an external 24 V DC power supply. Connect a spark killer diode when driving DC relay. Fallback detection time is 4 seconds. HOLD, OFF, or NO should be chosen for all channels commonly. l Foundation Fieldbus Communication Speciication Item Interface Foundation Fieldbus (Low speed Voltage Mode) Number of FCJ ports 2 ports/FCJ Number of Fieldbus function blocks Up to 50 blocks per FCJ (*1) I/O points 48 points/port Maximum number of ieldbus device 16 units/port Transmission speed 31.25 kbps Function LAS(Link Active Scheduler) function Bus connections (external connections) Pressure-clamp terminals (*2) LED indicator - Surge absorver - Terminator - (*3) *1: *2: *3: The total number of Fieldbus function blocks when all parts of FCJ be used. The power supply for the ieldbus must be prepared separately. The terminators for both ends must be prepared separately. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-6 n Terminals/LED/Switches l Terminals Table Serial Port (D-SUB 9pin Male) Pin No Signal name Function 1 CD Data channel receiving carrier detection 2 RD Receiving data 3 SD Transmission data 4 ER Data terminal ready 5 SG Signal ground 6 DR Data set ready 7 RS Transmission request 8 CS Transmission enabled 9 - Not used 5 4 3 2 1 9 8 7 6 Figure Pin Position (Front View) Table Network Port (RJ45 Type Modular Jack) Pin No Signal name Function 1 Transmission data (+) - 2 Transmission data (-) - 3 Receiving data (+) - 4 Not used - 5 Not used - 6 Receiving data (-) - 7 Not used - 8 Not used - IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A3. Autonomous Controller FCJ> A3-7 l LEDs Table Operation Status Display LEDs Name SEE ALSO Color Description HRDY Green Lights when the hardware is normal. RDY Green Lights when the system is normal. CTRL Green Lights when the control actions are carried out normally. The displays of the operation status display LEDs are different depending on the status, such as during startup. For details on the CPU operation status display LEDs, see B1.5, “Operation Status of FCN/FCJ Autonomous Controllers.” Table RJ45 Module Connector LEDs Name Color Description LINK Green Lights when the connection to a hub is normal. ACT Orange Lights when the transmission/reception is on. l Reset Switch This switch is used to restart the CPU. l Shutdown Switch This switch is used to terminate the CPU operation safely. l FCN/FCJ System Card This is used to install FCN/FCJ system cards. SEE ALSO For details on FCN/FCJ system cards, see A1.4.1, “FCN/FCJ System Card.” IMPORTANT Turn on the power of the FCN/FCJ after installing the FCN/FCJ system card. IM 34P02Q01-01E 14th Edition : Aug.28,2009-00 A3-8 <A3. Autonomous Controller FCJ> A3.2 Installation This section describes the installation of an FCJ. Perform FCJ installation following the steps below. 1. FCJ Installation 2. Install grounding cable and power supply cable 3. Connect signal cables A3.2.1 FCJ Installation Speciications The conditions of the installation location must be appropriate for stable operation of the system. The table below shows the conditions required for installation location (and some conditions for transportation and storage) of an FCJ. Table FCJ Installation Environment Speciications Speciication Item Ambient temperature Ambient humidity Rate of change in temperature Operation 0 ° to 60 °C(*1) Transportation/ storage -40 ° to 85 °C(*2) Operation 5 to 95% RH (no condensation) Transportation/ storage 5 to 95% RH (no condensation) Operation Within ± 10 °C/h Transportation/ storage Within ± 20 °C/h Related standard JEIDA29 class B Dust 0.3 mg/m3 Grounding bus Protection class IP20 IEC529 Resistance to corrosive gases ANSI/ISA S71.04, Class G2 (standard) (ANSI/ISA S71.04, Class G3, option) ANSI/ISA S71.04 Resistance to vibration Resistance to shock Altitude Noise 0.15 mm P-P (5 to 58 Hz) 1 G (58 to 150 Hz) 15 G, 11 ms (during power-off, for sine halfwaves in XYZ-directions) IEC68-2-27 2000 m or less Electric ield 3 V/m or less (26 MHz to 1 GHz) Magnetic ield 30 A/m (AC) or less, 400 A/m (DC) or less Electrostatic discharge 4 kV or less contact discharge, 8 kV or less aerial discharge Grounding Type D (100Ω or less) Cooling Natural air cooling Installation Panel installation, Din rail installation *1: *2: IEC68-2-6 When only one port is used for the control network; 0° to 55°C when both ports are used for the control network. The time may be lost if the temperature falls below -10°C. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-9 IMPORTANT • The temperature speciication during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the unit. When installing the FCJ in a cabinet, note that the temperature speciication is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed. • Avoid exposing the FCJ to direct sunlight. • Prevent condensation under any circumstance. • The dust level of the room should not exceed 0.3 mg/m3. Under any circumstance, avoid iron lakes, carbon particles, or any other type of dust that are conductive. • Avoid existence of corrosive gases such as hydrogen sulide, sulfurous acid gas, chlorine, and ammonia. • For vibration at the installation location, see also “FCJ Vibration Criteria” within this Chapter. • For radio device noise to the FCJ, see “Radio Device Noise to FCJ” within this Chapter. n FCJ Vibration Criteria Ensure that if the frequency of vibration at the installation location is 58 Hz or less, the total amplitude is maintained less than 0.15 mm. If the vibration frequency is greater than 58 Hz, ind a location that will meet the following condition: Acceleration (m/s2) = 2 2 x A x F 2 3 10-3 < 9.8 (=1G) where A: Total amplitude (mm) F: Frequency (Hz) The range of allowable total amplitudes is shown below. mm 0.2 Total amplitude 0.15 0.1 Allowable range 0.05 0 10 30 50 70 90 110 130 150Hz Vibration frequency A030202E.ai Figure Allowable Vibration Range IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-10 <A3. Autonomous Controller FCJ> n Radio Device Noise to the FCJ The following shows general requirements when using a radio device such as transceivers; however, as a general rule, close the cabinet door when using a radio device: • Transceivers that have 3 W of output power or less should be at least 1 m away. Transceivers that have 10 W of output power or less should be at least 2 m away. • Radio devices that have 1 W of output power or less including cellular phones and cordless phones should be at least 1 m away. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-11 <A3. Autonomous Controller FCJ> A3.3 FCJ Power Supply and Grounding Proper power equipment requirements must be met for stable system operation. A3.3.1 FCJ Power Supply Power is supplied to the pressure clamp terminal on the right side of the unit. Connect power supply that meets the speciication requirements to the speciied pressure clamp terminals on the right side of the FCJ. l Inrush Current An input current much larger than normal will low when the power supply is turned on. Refer to the speciication of Inrush Current (Table). Make sure that the supplied power and protection devices can withstand this inrush current. Table FCJ Inrush Current Speciication Speciication Item Inrush current SEE ALSO 18 A Remark At 24 V DC For wiring procedures for the FCJ, see A3.5, “Wiring.” WARNING • A power failure may break down the ile system when the ile is written in the FCN/FCJ system card by the Java application. (While the control application is operating, a power failure will not break down the FCN/FCJ system card.) • When a power failure is detected and a restart is performed, control will be stopped for a duration longer than the power failure. • To avoid these problems, use an Uninterruptable Power Supply (UPS) for the power supply. IMPORTANT Since the FCJ has no power switch, it is recommended to install a power switch or a breaker on the external power supply line. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-12 <A3. Autonomous Controller FCJ> A3.3.2 Power Supply for Digital Outputs To drive digital output circuits, connect a 24 V DC power supply directly to the respective terminals. Table Power Supply Speciications for Digital Outputs of FCJ Speciication Item Rated input voltage 24 V DC Input voltage range 24 V DC ± 10% Input current 25 mA (MAX) Remark See note Note: This indicates the maximum current consumption of FCJ’s DO circuits and does not include the external load current. The actual current low may differ depending on the number of DO points used. Nonetheless, this will be approximately 1.6 mA multiplied by the number of DO points used. A3.3.3 Grounding For stable operation of the FCJ, stable grounding is required. As shown in “Systematic Drawing of FCJ Power Supply/Grounding” appearing on the next page, the minus terminal of power supply shall be grounded with the lame(functional) ground(FG) of FCJ. In order to stably ground the FCJ, insulate the FCJ from the cabinet using insulation bushings, together with the board or DIN rail on which the FCJ is installed. Then, ground and wire the FCJ. Connect Type D grounding which requires a grounding resistance of 100 Ω or less. When a grounding cable is to be connected to the FCJ body, use the FCJ-ixing screw located at the lower left of the FCJ. Do not share the FCJ ground with other devices. l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) l Wire Size 2 mm2 to 2.6 mm2 (AWG 14 to 13) l Terminal Treatment Ring tongue terminal for M3: With insulation covers. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-13 l Connecting a Grounding Cable Ground the FCJ by connecting the grounding cable to the unit with the lower left corner screw marked . Connect the grounding cable to the FCJ body. A030303E.ai Figure Grounding the FCJ + AC FCJ - AC/DC Power Supply The metal areas of theFCJ FG Grounding bar Cabinet A030304E.ai Figure Example of Power Supply and Grounding the FCJ IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3.4 A3-14 Installing the FCJ The FCJ is designed to be installed to a DIN rail or to a general-purpose control panel. n Installation Orientation The FCJ is designed to be cooled by natural air. Install an FCJ so that the ventilation air lows upward from its bottom to its top as shown below. Up Air flow 100 mm or more 100 mm or more Air flow Down A030401E.ai Figure Installation Orientation of FCJ IMPORTANT SEE ALSO TIP • Be sure to turn off the power before installing or removing the FCJ. • Do not install the unit blocking the ventilation holes on the top and bottom. • To prevent the cooling air current from being blocked, be sure to place the unit at least 100 mm away from other devices. • Do not expose to direct sunlight. • Secure a space on the right side of the FCJ for installing or removing the system card. For the size of the system card, refer to A1.4.1 “FCN/FCJ System Card” in this document. To push the system card ejection button, use a tool which is 4 millimeters or less in diameter (such a tip is hard enough to resist from bending). IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-15 n Panel Installation Procedures Follow the procedures below to install the FCJ to a panel. 1. Refer to the dimension diagram and create two holes to screw tapped M4 screws to a depth of 8 mm. 2. Install the supplied studs (quantity 2) to the panel. 3. Secure the unit at two locations using the supplied M4 screws. 4. Insulate the FCJ from the cabinet using insulation bushings, and then install the FCJ to the cabinet. 210 mm 83.9mm. 156 mm 198 mm A030402E.ai Figure FCJ Panel Installation Dimension Diagram IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3-16 Supplied studs Supplied M4 screws A030403E.ai Figure FCJ Panel Installation Insulation bushings Board Insulation bushing A030404E.ai Figure Example of FCJ Mounted on Panel n Precaution of Installing DIN Rails to Panel There is the possibility that DIN rail may be deformed due to the controller’s weight and cable’s tension. Please screw DIN rail to the panel in at least two positions where attachments on the back side (supplied DIN rail attachments) are placed. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A3. Autonomous Controller FCJ> A3-17 n Installing to DIN Rails Follow the procedures below to install the FCJ to DIN rails. 1. Snap the supplied DIN Rail Attachment to the DIN rail. (See igure below) Attach one on each side. 2. Attach the FCJ by aligning the screws of the attachment to the installation holes on the left and right of the FCJ unit. 3. Tighten the screws and secure the FCJ to the DIN rail. Pay attention not to drop nuts. Supplied DIN rail attachment Upside [1] Hook the nail on the attachment to the bottom of the DIN rail. [2] Hook the top nail by pulling the attachment upwards. [3] Bring it down slightly while hooking both nails of the installed jig. [2] DIN rail [3] Downside The downside has the deeper notch than the upside. [1] A030405E.ai Figure Installing the Attachment to the DIN Rail Insulation bushings DIN Rail Insulation bushing A030406E.ai Figure Installing the FCJ to the Attachment on the DIN Rail WARNING Attach the supplied DIN Rail Attachment correctly; if attached upside down, it might get out of place. TIP Use a DIN rail that complies with the DIN 46277. Install FCJ to DIN rails upright as shown above. IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 <A3. Autonomous Controller FCJ> A3-18 A030407E.ai Figure Example of an FCJ Attached to a DIN Rail IM 34P02Q01-01E 17th Edition : Jun. 29,2012-00 A3-19 <A3. Autonomous Controller FCJ> A3.5 Wiring This section describes the power cable and signal cable that is connected to the FCJ. A3.5.1 Connection Terminals All terminals for the power supply cable and signal cable connected to the FCJ are pressure clamp terminals. The locations of each terminal are shown below. 1 2 - + 2 - FBUS1+ FBUS1- FBUS2+ FBUS2- 2 + 2 FBUS2- 1 + FBUS2+ 1 FBUS1- 2 1 - + FBUS1+ 2 + OUT2- Signal name 1 - OUT2+ 1 Terminal name + OUT1- 6 6 + - OUT1+ 5 - IN6- IN2- 5 + IN6+ IN2+ 4 4 + - IN5- Signal name 3 - IN5+ 2 3 - + IN4- 2 + IN4+ 1 - IN3- 1 + IN3+ Terminal name IN1- Analog output terminals (plus Foundation Fieldbus terminals) IN1+ Analog input terminals Power supply + +24V Digital input terminals Digital output terminals Signal name Signal name Terminal name Signal name IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 Not used 1 2 9 3 10 4 11 5 12 6 13 7 14 8 15 16 COM IN9 IN10 IN11 IN12 IN13 IN14 IN15 IN16 COM Terminal name Signal name OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 +24V 1 COM 2 9 3 10 4 11 5 12 6 13 7 14 8 +24V 15 16 COM OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 A030501E.ai Figure Pressure Clamp Terminals IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-20 <A3. Autonomous Controller FCJ> A3.5.2 Cables for Pressure Clamp Terminals Cable Core wire Length of exposed wire A030502E.ai Figure Cable l Applicable Cables Insulated cables for industrial equipment such as; • 600 V polyvinyl chloride insulated wires (IV); JIS C3307 • Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316 • 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317 • Heatproof vinyl insulated wires VW-1 (UL1015/UL1007) • Control cables (vinyl insulated vinyl sheath cable) (CVV); JIS C3401 l Recommended Cable Size for Power Cable • Without sleeve: 0.75 mm2 to 2 mm2 (AWG 18 to 14) • With sleeve: 0.75 mm2 to 1.5 mm2 (AWG 18 to 16) l Recommended Cable Size for Signal Cable • Without sleeve: 0.5 mm2 to 2 mm2 (AWG 20 to 14) • With sleeve: 0.5 mm2 to 1.5 mm2 (AWG 20 to 16) l Wiring to Pressure Clamp Terminals (When Not Using Sleeves) Table Wiring to Pressure Clamp Terminals without Sleeve Cable Cable Size 2 Insulation stripping Length Signal Cable 2 0.5 mm to 2 mm (AWG20 to 14) 6 mm Power Cable 0.75 mm2 to 2 mm2 (AWG18 to 14) 7 mm IM 34P02Q01-01E Remark 13th Edition : Feb.06,2009-00 A3-21 <A3. Autonomous Controller FCJ> l Wiring to Pressure Clamp Terminals (When Using Sleeves) Figure Sleeve for Pressure Clamp Terminals and Applicable Cables Sleeve with insulation cover Sleeve with no insulation cover d2 d1 d1 L2 d2 L1 L1 A030504E.ai Table Sleeve for Pressure Clamp Terminals and Applicable Cables (for Power Cable ) When using sleeves with insulation cover Cable Thickness 2 0.5 mm 2 0.75 mm Length of exposed wire Sleeve dimensions L1 L2 d1 d2 When using sleeves with no insulation cover Widemuller Length of exposed Model Number wire Sleeve dimensions L1 d1 d2 Widemuller Model Number 7 mm 12 mm 6 mm 1.0 mm 2.6 mm H0.5/12 7 mm 6 mm 1.0 mm 2.1 mm H0.5/6 7 mm 12 mm 6 mm 1.2 mm 2.8 mm H0.75/12 7 mm 6 mm 1.2 mm 2.3 mm H0.75/6 2 1.0 mm 7 mm 12 mm 6 mm 1.4 mm 3.0 mm H1/12 7 mm 6 mm 1.4 mm 2.5 mm H1/6 1.25 to1.5 mm2 7 mm 12 mm 6 mm 2.0 mm 4.0 mm H1.5/12 S 7 mm 7 mm 1.7 mm 2.8 mm H1.5/7 7 mm 12 mm 6 mm 2.2 mm 4.2 mm H2.5/12 DS 7 mm 7 mm 2.2 mm 3.4 mm H2.5/7 2 2 mm Table Sleeve for Pressure Clamp Terminals and Applicable Cables (for Signal Cable) When using sleeves with insulation cover Cable Thickness 2 0.5 mm Length of exposed wire 6 mm 2 Sleeve dimensions L1 L2 d1 d2 When using sleeves with no insulation cover Widemuller Length of exposed Model Number wire Sleeve dimensions L1 d1 d2 Widemuller Model Number 12 mm 6 mm 1.0 mm 2.6 mm H0.5/12 6 mm 6 mm 1.0 mm 2.1 mm H0.5/6 0.75 mm 6 mm 12 mm 6 mm 1.2 mm 2.8 mm H0.75/12 6 mm 6 mm 1.2 mm 2.3 mm H0.75/6 1.0 mm2 6 mm 12 mm 6 mm 1.4 mm 3.0 mm H1/12 6 mm 6 mm 1.4 mm 2.5 mm H1/6 IMPORTANT • Since the FCJ has no power switch, install a switch or a breaker on the external power supply line. • Use the same manufacturer for sleeves and tools. • Use sleeve tools that match the wire thickness. • Insert the wire to be connected completely into the pressure clamp terminal and attach it securely. • It recommended to use drivers that comply with the DIN 5264B standard (lat blade screw driver with tip thickness 0.6 mm, axis radius 3.5 mm) when connecting cables. • The tightening torque for the power supply cables is 0.5 Nm. • The tightening torque for the signal cables is 0.5 Nm. • Securely connect the cable to cable clamps, etc. so that the weight of the cable applied to the terminal is minimized. • Strip the cable for a length so that the core wire slightly extends from the metal tube of the sleeve. If this causes the length of the metal tube of the sleeve to be slightly shorter than the stripping length, this is no problem. IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3.5.3 A3-22 Connecting the Power Supply Connect the + and - wires to the supplied power supply 2-pin connector type pressure clamp terminal (Widemuller brand: BLZ5.08/2) as shown in the igure below. Connect this terminal section to the power supply connector on the side of the unit. IMPORTANT Do not reverse the + and - wires of the power supply. + A030505E.ai Figure FCJ Power Supply Wiring IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3.5.4 A3-23 Field Signal Connection Connect the ield signals by taking the following precautions. IMPORTANT • Always separate the power supply cables and the signal cables, and avoid running them parallel to each other. • It is recommended to use shielded twisted pair cables to prevent inductive noise for analog I/O signals. It is effective to use twisted-pair cables with pitch that is 50 mm or less. • The shield must be grounded on the FCJ side only. A separate grounding bar must be used to ground the shield wire. Be sure that the grounding bar takes its ground at the same electric level as the ground for the FCJ. • It is recommended to use shielded cables for digital I/O signals. l Terminal Numbers and Example of External Connections for Digital Input 1 2 9 1 3 10 4 11 5 12 6 13 7 8 14 15 16 COM 16 9 2 10 24V DC A030506E.ai Figure FCJ Digital Input Terminal Numbers and External Connections l Terminal Numbers and Example of External Connections for Digital Output 1 COM 2 9 3 10 4 11 5 12 1 9 2 10 24V DC Indicates load 6 13 8 7 14 15 +24V 16 16 A030507E.ai Figure Terminal Numbers and External Connections for Digital Output of FCJ IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 A3-24 <A3. Autonomous Controller FCJ> l Terminal Numbers and External Connections for Analog Inputs CH 1 CH 2 1 - 1 + 2 + CH 3 2 - 3 + CH 4 3 - 4 + CH 5 4 - 5 + CH 6 5 - 6 + 6 - A030508E.ai Figure Terminal Numbers and External Connections for Analog Inputs of FCJ l Terminal Numbers and External Connections for Analog Outputs CH 1 1 + CH 2 1 - 2 + 2 - A030509E.ai Figure Terminal Numbers and External Connections for Analog Outputs of FCJ l Terminal Numbers and External Connections for Foundation Feildbus CH 1 1 + 1 - 1 + CH 2 1 - 2 + 2 - 2 + 2 - A030510E.ai Figure Terminal Numbers and External Connections for Foundation Feildbus of FCJ IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 <A3. Autonomous Controller FCJ> A3.5.5 A3-25 Communication Cables n Control Network Connect the control network cable to the connector on the side of the FCJ module. Use cables that comply with the 100BASE-TX or 10BASE-T standard. When using the control network in single, connect the cable to the Network Interface 1. IMPORTANT When not using the Network Interface 2, leave the connector cover for dust protection on to prevent any damage to the connector. n RS-232-C Communication Cable l Cable Connection If RS-232-C communication cables are connected to an FCJ, connect the cables that conform to the respective connector types. Then, fasten the cables using screws. IMPORTANT FCJ’s serial ports are D-SUB 9 pins (male). Connectors are fastened using inch screw threads (No. 4-40 UNC). IM 34P02Q01-01E 13th Edition : Feb.06,2009-00 Blank Page