CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST010
LOAD STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE01+ST010&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE01+ST010&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE01+ST010&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
PAC CLAMP
C03
PAC CLAMP
C02
VB1.V02
C03-PX01/PX02
VB1.V02
C02-PX01/PX02
PAC CLAMP
C01
PAC CLAMP
C04
VB1.V01
C01-PX01/PX02
VB1.V03
C04-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+ST010&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX04
PPX02
ROBOT SIDE
PARTE
PRESENTE
PARTE
PRESENTE
PPX01
PPX03
OPERATOR SIDE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PARTE
PRESENTE
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+ST010&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST010-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.146
LK2: PUBLIC IP:10.48.12.146
LK1
LK2
Power
Out
ST010-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
0
00
01
08
09
1
0
1
0
2
02
03
10
11
3
0
1
0
4
04
05
12
13
07
14
0
15
1
0
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
7
0
BNI00HM
PIN
1
5
6
06
1
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE01+ST010&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
VQC4400-51
VQC4400-51
VQC4400-51
ST010
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE01+ST010&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST010-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.146
LK2: PUBLIC IP:10.48.12.146
0
P.IOL
IOL 4 PIN
ST010-MBK1.P0
ST010-M1-P.IOL
ST010
M1
4
IO-Link
IO-Link
00
01
08
09
1
5
ST010
PT1
IO-Link
IO-Link
02
03
10
11
ST010-PT1-P1
ST010-VB1.M0
VB1.M0
IOL 5 PIN
ST010
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST010-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST010-MBK1.P7
ST010-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE01+ST010&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
2
ST010-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE01+ST010&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
2
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST010
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST010
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE01+ST010&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST010
PAC CLAMP
C01
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
ST010
PAC CLAMPS
C02-C03
2
3 1
14(A)
5
V01
ST010.VB1
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
4
ST010
PAC CLAMP
C04
12(B)
4
2
3 1
SOL12
ABRIR
VB1.O.V03S12
SOL14
CERRAR
VB1.O.V03S14
14(A)
5
V02
12(B)
4
2
3 1
V03
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
BU 10mm
PAC CLAMP
C01
4
4(A)
2(B)
BU 10mm
BU 10mm
PAC CLAMP
C02
2
1/4" BU
63mm B x 90mm S
2(B)
BU 10mm
PAC CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
BU 1/4"
4(A)
2(B)
4
2
BU 1/4"
1/4" BU
63mm B x 90mm S
PAC CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE01+ST010&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
T12/4MLL15TS
T12/4MLLD15TS
BK1.IOCORD2
T12/4MLL15TS
T12/4MLLD15TS
BK1.IOCORD4
T12/4MLL15TS
QTY
2
1
MANUFACTURER
DESCRIPTION
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE,
4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
DEVICE TAG
PS1
FIXTURE AIR ON
ST010-PT1
2
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
24VDC TEE
DISTRIBUTOR
1
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE,
4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
PT1CORD1
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
1
ST010-SOL01
BK1.IOCORD5
T12/4MLL15TS
1
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
-VÁLVULA DE
CORTE DE AIRE-
SPARE
BK1.IOCORD7
ST010-M1
T12/4MLL25TS
T12/4MLL25TS
1
1
BNI0090
ENTRADAS
IO LINK
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
VVQ4000-10A-1
3570
ST010-SV01
VHS50-N06A-Z
Y600T-A
BALLUFF
E600-N06-A
ST010-MBK1
1
BNI00HM
MASTER
IO LINK
Master IO link Module, 16 IO Configurable
BALLUFF
VB1M0
VB1 M0
COMMUNICATION
MODULE
MBK1.P0CORD0
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
VB1V01
PAC CLAMP
MBK1.P7CORD7
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
EX260-SIL1
VVQC4000-1A-D-03F
VQC4400-51
BALLUFF
SMC. KQB2H06-G03
MFL1
SAFETY SHUT OFF
1
2506-N004
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
VB1V02
PAC CLAMPS
MFL2
SAFETY SHUT OFF
1
2506-N004
SILENCER, ZINC DIE CAST, 1/2" NPT
VVQC4000-1A-D-03F
VQC4400-51
SMC
SMC. KQB2H06-G03
MFL3
SILENCER
1
2507-N006
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
VB1V03
PAC CLAMP
MFL4
SILENCER
1
2507-N006
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
VVQC4000-1A-D-03F
VQC4400-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
MANUFACTURER
DESCRIPTION
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
2
SENSTRONIC
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
IO-Link HUB, 16 Inputs
ISE70-N02-L2
QTY
SENSTRONIC
ST010-VB1-SPARE1
BK1.IOCORD6
PART NUMBER
1
1
1
1
1
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE01+ST010&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
6
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE / FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLL15TS
2
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE, 4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLLD15TS
2
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE / FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLL25TS
1
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
3
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
4
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
1
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
2
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE
SOLENOID, METAL SEAL
SMC
VQC4400-51
6
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE01+ST010&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST020
TRUNNION MIG STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE01+ST020&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
4
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE01+ST020&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
002
003
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE01+ST020&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C08
CLAMP
C05
VB1.V03
C08-PX01/PX02
VB1.V02
C05-PX01/PX02
CLAMP
C07
CLAMP
C04
VB1.V03
C07-PX01/PX02
VB1.V02
C04-PX01/PX02
SHOT PIN
C10
SHOT PIN
C09
VB1.V04
C10-PX01/PX02
VB1.V04
C09-PX01/PX02
PAC CLAMP
C02
VB1.V01
C02-PX01/PX02
CLAMP
C06
VB1.V03
C06-PX01/PX02
CLAMP
C03
VB1.V02
C03-PX01/PX02
PAC CLAMP
C01
VB1.V01
C01-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+ST020&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
PPX04
PPX03
OPERATOR SIDE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PARTE
PRESENTE
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+ST020&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST020-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.147
LK2: PUBLIC IP:10.48.12.147
LK1
LK2
Power
Out
ST020-M1
ENTRADAS
IO LINK
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
0
E
X
T
1
0
1
+24 VDC (BN)
E
X
T
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
1
1
0
1
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
6
FUNCTION
1
1
5
0
7
0
1
4
1
6
0
3
0
5
0
1
2
1
4
1
0
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
UA
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
US1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
MEXICO
ST020-M3
ENTRADAS
IO LINK
Power
In
US UA Mod Net
1
ST020-M2
ENTRADAS
IO LINK
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE01+ST020&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
SPARE
VVQC4000-1A-D-03F
VQC4200-51
VQC4200-51
VQC4200-51
VQC4400-51
ST020
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03 VB1.V04
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE01+ST020&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST020-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.147
LK2: PUBLIC IP:10.48.12.147
0
P.IOL
IOL 4 PIN
ST020-MBK1.P0
ST020-M1-P.IOL
ST020
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST020-MBK1.P1
ST020-M2-P.IOL
ST020
M2
5
ST020
PT1
IO-Link
IO-Link
02
03
10
11
ST020-PT1-P1
ST020-VB1.M0
VB1.M0
IOL 5 PIN
ST020
VB1
"See Connection
in cell drawing"
2
ST020-MBK1.P2
ST020-M3-P.IOL
ST020
M3
6
IO-Link
IO-Link
04
05
12
13
3
ST020-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST020-MBK1.P7
ST020-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
P.IOL
IOL 4 PIN
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE01+ST020&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
4
ST020-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
5
1
0
1
6
C03-PX01/PX02
M1.I.12/13
C01-PX01/PX02
PAC CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
1
0
1
I.14
I.15
C04-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE01+ST020&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
4
ST020-M2
ENTRADAS
IO LINK
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C05-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C06-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C07-PX01/PX02
M2.I.04/05
M2.I.04/05
I.04
I.05
0
1
0
1
4
I.08
I.09
C09-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
M2.I.12/13
I.12
I.13
0
I.06
I.07
C08-PX01/PX02
M2.I.06/07
M2.I.06/07
5
1
0
1
6
C09-PX01/PX02
M2.I.12/13
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C10-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
7
1
0
1
I.14
I.15
C10-PX01/PX02
M2.I.14/15
M2.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE01+ST020&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
4
ST020-M3
ENTRADAS
IO LINK
0
I.00
I.01
1
0
1
0
1
I.02
I.03
Digital IN
2
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE01+ST020&F/4
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
4
OF
4
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST020
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST020
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE01+ST020&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST020
PAC CLAMPS
C01-C02
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
ST020
CLAMPS
C03-C04-C05
SOL14
CERRAR
VB1.O.V02S14
12(B)
4
2
3 1
14(A)
5
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
V01
ST020.VB1
4
ST020
CLAMPS
C06-C07-C08
SOL12
ABRIR
VB1.O.V03S12
SOL14
RETRAER
VB1.O.V04S14
12(B)
14(A)
5
2
3 1
V03
SOL12
EXTENDER
VB1.O.V04S12
12(B)
4
2
3 1
V04
RESERVA
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
4(A)
2(B)
BU 10mm
PAC CLAMP
C01
BU 10mm
CLAMP
C07
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C05
CLAMP
C08
4
2
4
ENGINEER:
MAGNA
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
4(A)
2(B)
BU 10mm
4
2
BU 1/4"
1/4" BU
50mm B x 50mm S
4
2
BU 1/4"
1/4" BU
50mm B x 50mm S
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
BU 10mm
2(B)
SHOT PIN
C10
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
BU 1/4"
4(A)
2(B)
SHOT PIN
C09
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
BU 10mm
CLAMP
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
PAC CLAMP
C02
4(A)
2(B)
BU 10mm
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
MEXICO
4
ST020
SHOT PINS
C09-C10
1/4" BU
63mm B x 63mm S
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE01+ST020&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
T12/4MLL15TS
T12/4MLLD15TS
BK1.IOCORD2
T12/4MLL15TS
T12/4MLLD15TS
BK1.IOCORD4
T12/4MLL25TS
QTY
2
1
MANUFACTURER
DESCRIPTION
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE,
4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
DEVICE TAG
ST020-M3
ENTRADAS
IO LINK
ST020-MBK1
2
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
MASTER
IO LINK
1
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE,
4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
MBK1.P0CORD0
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
1
MBK1.P1CORD1
BK1.IOCORD5
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SAFETY SHUT OFF
T12/4MLL15TS
1
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SAFETY SHUT OFF
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SILENCER
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
SILENCER
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
FIXTURE AIR ON
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
T12/4MLL25TS
1
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE /
FEMALE, 4 POLE / 4 POLE, 4A.
24VDC TEE
DISTRIBUTOR
ENTRADAS
IO LINK
ST020-M2
ENTRADAS
IO LINK
1
BNI0090
IO-Link HUB, 16 Inputs
1
-VÁLVULA DE
CORTE DE AIRE-
IO-Link HUB, 16 Inputs
SPARE
BCC039K
BCC039K
2506-N004
2506-N004
2507-N006
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
VVQ4000-10A-1
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
1
1
1
1
1
BALLUFF
ST020-VB1-SPARE1
ENGINEER:
1
BALLUFF
ST020-SOL01
BNI0090
BALLUFF
SENSTRONIC
PT1CORD1
ST020-M1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
SENSTRONIC
ST020-PT1
BK2.IOCORD8
1
SENSTRONIC
PS1
BK2.IOCORD7
BALLUFF
SENSTRONIC
MFL4
BK2.IOCORD4
Master IO link Module, 16 IO Configurable
1
SENSTRONIC
MFL3
BK2.IOCORD3
BCC039K
BALLUFF
SENSTRONIC
MFL2
BK2.IOCORD2
BCC039K
IO-Link HUB, 16 Inputs
SENSTRONIC
MFL1
BK2.IOCORD1
BNI00HM
1
MANUFACTURER
DESCRIPTION
SENSTRONIC
MBK1.P7CORD7
BK1.IOCORD8
BNI0090
QTY
SENSTRONIC
MBK1.P2CORD2
BK1.IOCORD7
PART NUMBER
CSL Stellantis
BATTERY
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE01+ST020&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
ST020-VB1-SPARE1
SPARE
ST020-VB1-SPARE2
SPARE
2
3570
VVQC4000-1A-D-03F
VVQ4000-10A-1
VHS50-N06A-Z
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VB1 M0
COMMUNICATION
MODULE
VB1V01
PAC CLAMPS
VVQC4000-1A-D-03F
SMC. KQB2H06-G03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V04
SHOT PINS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
1
EX260-SIL1
VQC4400-51
VB1V02
BASE FOR VALVE VQC4000
1
1
E600-N06-A
VB1M0
FESTO
1
Y600T-A
L. CUAUTLE
MANUFACTURER
DESCRIPTION
BLANKING PLUG
2
3570
ST020-SV01
QTY
1
1
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE01+ST020&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
5
1M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE / FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLL15TS
2
Y-CONNECTOR (SPLITTER). CABLE M12, MALE / FEMALE / FEMALE, 4 POLE / 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLLD15TS
9
2M SILICON CABLE M12 STRAIGHT TO M12 STRAIGHT, MALE / FEMALE, 4 POLE / 4 POLE, 4A.
SENSTRONIC
T12/4MLL25TS
3
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
5
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
6
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
2
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
4
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE
SOLENOID, METAL SEAL
SMC
VQC4400-51
8
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE01+ST020&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST030
LOAD STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE01+ST030&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
REV
SHEET
REFERENCE
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
B
LAYOUT
1
STATION EQUIPMENT LAYOUT
C
INTERCONNECT
1
LAYOUT DIAGRAM
F
STANDARD I/O
1
MASTER IO LINK
2
INPUT DEVICE
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
Y
YA
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE01+ST030&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE01+ST030&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
PPX01
PPX02
PARTE
PRESENTE
PARTE
PRESENTE
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+ST030&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
ST030-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.148
LK2: PUBLIC IP:10.48.12.148
LK1
LK2
Power
Out
ST030-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
0
00
01
08
09
1
0
1
0
2
02
03
10
11
3
0
1
0
4
04
05
12
13
07
14
0
15
1
0
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
7
0
BNI00HM
PIN
1
5
6
06
1
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE01+ST030&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
1
ST030-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.148
LK2: PUBLIC IP:10.48.12.148
0
ST030-MBK1.P0
ST030-M1-P.IOL
ST030
M1
4
IO-Link
IO-Link
00
01
08
09
1
5
IO-Link
IO-Link
02
03
10
11
2
6
IO-Link
IO-Link
04
05
12
13
3
7
IO-Link
IO-Link
06
07
14
15
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
P.IOL
IOL 4 PIN
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE01+ST030&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
2
ST030-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
1
0
1
0
1
I.02
I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
Digital IN
M1.I.01
2
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE01+ST030&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BCC05LU
BCC05LY
ST030-MBK1
MBK1.P0CORD0
ENGINEER:
MEXICO
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
1
BCC039K
MAGNA
1
1
BNI00HM
MASTER
IO LINK
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
BNI0090
ENTRADAS
IO LINK
L. CUAUTLE
MANUFACTURER
DESCRIPTION
1
1
BCC0AL9
ST030-M1
QTY
BALLUFF
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
MANUFACTURER
DESCRIPTION
BALLUFF
Master IO link Module, 16 IO Configurable
COSMA
QTY
BALLUFF
BALLUFF
DESIGN LEADER: PROGRAMS:
PART NUMBER
BALLUFF
IO-Link HUB, 16 Inputs
DESIGN SOURCE:
DEVICE TAG
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE01+ST030&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
1
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE01+ST030&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
SAFETY ROBOT
R-2000iC/210F WITH R-30iB Plus/A-Cabinet
020R1
MH ROBOT
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE01+020R1&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
REV
SHEET
REFERENCE
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
B
LAYOUT
1
STATION EQUIPMENT LAYOUT
C
INTERCONNECT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
INPUT / OUTPUT DEVICE
2
INPUT / OUTPUT DEVICE
3
INPUT / OUTPUT DEVICE
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
F
G
Y
YA
STANDARD I/O
PNEUMATICS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE01+020R1&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE01+020R1&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
CLAMP
C04
CLAMP
C03
CLAMP
C02
V02
C04-PX01/PX02
V02
C03-PX01/PX02
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
V01
C02-PX01/PX02
SHOT PIN
C05
SHOT PIN
C06
V03.
C05-PX01/PX02
V03.
C06-PX01/PX02
VACUUM CUP
VC01
VACUUM CUP
VC02
CLAMP
C01
V01
C01-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE01+020R1&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
020R1-BK1
IO BLOCK
IP:192.168.0.10
020R1-BK2
IO BLOCK
IP:192.168.0.11
LK1
LK2
IP
SN
GW
LK1
255
Power
In
US UA Mod Net
00
LK2
IP
SN
GW
Power
Out
08
Power
In
00
01
In/Out
100 LK1 100 LK2
08
255
Power
Out
Power
In
US UA Mod Net
09
00
100 LK1 100 LK2
01
In/Out
08
09
In/Out
02
03
10
11
02
03
10
11
02
03
10
11
04
05
12
13
04
05
12
13
04
05
12
13
06
07
14
15
06
07
14
15
06
07
14
15
BNI008P
BNI008P
BNI008P
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
MAGNA
MEXICO
LK2
255
US UA Mod Net
09
LK1
IP
SN
GW
Power
Out
100 LK1 100 LK2
01
020R1-BK3
IO BLOCK
IP:192.168.0.12
ENGINEER:
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
COSMA
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE01+020R1&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
020R1-V01
020R1-V02
020R1-V03
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02 INDIVIDUAL VALVE 03
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4200-51
VQC4200-51
VQC4200-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE01+020R1&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
020R1-BK1
IO BLOCK
IP:192.168.0.10
PPX01
BK1.DI.313
PPX01
PARTE
PRESENTE
0
DI.313
DI.314
BK1.DI.313
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.325
00
01
08
09 DI.326
C03-PX01/PX02
BK1.DI.325/326
BK1.DI.325/326
PPX02
BK1.DI.314
PPX02
PARTE
PRESENTE
IN / OUT
BK1.DI.314
1
DI.315
DI.316
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
02
03
10
11
2
C01-PX01/PX02
BK1.DI.321/322
BK1.DI.321/322
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
DI.321
DI.322
04
BK1.DI.323/324
DI.323
DI.324
06
DI.327
DI.328
C04-PX01/PX02
BK1.DI.327/328
BK1.DI.327/328
6
05
12
13
3
C02-PX01/PX02
BK1.DI.323/324
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
DI.329
DI.330
C05-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
7
07
14
15
DI.345
DI.346
C05-PX01/PX02
BK1.DI.345/346
BK1.DI.345/346
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE01+020R1&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
020R1-BK2
IO BLOCK
IP:192.168.0.11
C06-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
C06-PX01/PX02
BK2.DI.347/348
BK2.DI.347/348
DI.347
DI.348
V01-S14/S12
CLAMPS
CERRAR/
ABRIR
4
DO.313
00
01
08
09 DO.314
V01-S14/S12
BK2.DO.313/314
BK2.DO.313/314
IN / OUT
1
DI.349
DI.350
VC01-02-PX01
SUJECIÓN
PRESENTE
02
03
10
11
2
VC01-02-PX01
BK2.DI.353
BK2.DI.353
DI.353
DI.354
04
06
DO.315
DO.316
V02-S14/S12
BK2.DO.315/316
BK2.DO.315/316
6
05
12
13
3
DI.355
DI.356
V02-S14/S12
CLAMPS
CERRAR/
ABRIR
5
DO.317
DO.318
V03-S14/S12
SHOT PINS
RETRAER/
EXTENDER
7
07
14
15
DO.321
DO.322
V03-S14/S12
BK2.DO.321/322
BK2.DO.321/322
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE01+020R1&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
020R1-BK3
IO BLOCK
IP:192.168.0.12
0
DO.323
DO.324
4
DO.XXX
00
01
08
09 DO.XXX
IN / OUT
V04-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
1
V04-S14/S12
BK3.DO.325/327
BK3.DO.325/327
DO.325
DO.327
02
5
03
10
11
2
DO.329
DO.331
04
6
05
12
13
3
DO.XXX
DO.XXX
06
DO.XXX
DO.XXX
DO.XXX
DO.XXX
7
07
14
15
DO.XXX
DO.XXX
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE01+020R1&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
BU 1/2"
FROM ROBOT BASE
020R1
BU 1/2"
BU 1/2"
020R1
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
020R1
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
020R1.V01
020R1
SHOT PINS
C05-C06
SOL12
ABRIR
VB1.O.V02S12
SOL14
RETRAER
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
5
5
1
3
4(A)
020R1.V02
5
1
1
3
3
4(A)
BU 8mm
SOL12
EXTENDER
VB1.O.V03S12
12(B)
4
2
3 1
V03
5
2(B)
BU 8mm
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 8mm
020R1.V03
BU 8mm
2(B)
BU 8mm
BU 8mm
CLAMP
C01
CLAMP
C03
SHOT PIN
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
CLAMP
C02
CLAMP
C04
SHOT PIN
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
4
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
TO SHEET G2
/2
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE01+020R1&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
FROM ROBOT BASE
020R1
/1
PR1
PRESSURE
REGULATOR
BU 1/2"
5 BAR
020R1
VACUUM CUPS
VC01-VC02
SUCCIONAR
V04.DO.325
SOPLAR
V04.DO.327
10 mm BU 1/8"
8 mm BU
1/4"
VACUUM CUP
VC01
VACUUM CUP
VC02
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE01+020R1&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
020R1-BK1
IO BLOCK
BK1CORD1
PART NUMBER
QTY
1
BNI008P
1
BCC0ALY
MANUFACTURER
DESCRIPTION
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
DEVICE TAG
PR1
PART NUMBER
PRESSURE
REGULATOR
AR40K-N04B-Z-B
V01
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BK1CORD3
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V01-MFL1
SILENCER
BK1CORD4
BK1CORD5
1
BCC05LZ
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V01-MFL2
SILENCER
2505-N003
V02
VQ4000-PW-DAK0031
4
CLAMPS
BK1CORD6
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
VQC4200-51
BALLUFF
V02-MFL1
SILENCER
BK1CORD8
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
IO BLOCK
1
BNI008P
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
SILENCER
2505-N003
1
BCC05LW
V03
VQ4000-PW-DAK0031
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
VQC4200-51
V03-MFL1
BK2CORD3
1
BCC05LU
SILENCER
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BK2CORD6
BK2CORD8
020R1-BK3
IO BLOCK
BK3CORD2
1
BCC05LU
BCC05LU
BCC05LU
10.02.02.03490
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
2505-N003
SILENCER
2505-N003
V04.
SCPS15G02NCM12-5P
NP
VACUUM CUPS
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
1
1
1
1
1
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
INDIVIDUAL BASE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
BALLUFF
1
1
BNI008P
1
SMC
BALLUFF
V03-MFL2
BK2CORD5
1
PRESSURE REGULATOR 1/2"
BALLUFF
SHOT PINS
BK2CORD1
2505-N003
1
MANUFACTURER
DESCRIPTION
BALLUFF
V02-MFL2
020R1-BK2
2505-N003
QTY
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE01+020R1&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
3
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES, 2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
10.02.02.03490
1
PRESSURE REGULATOR 1/2"
SMC
AR40K-N04B-Z-B
3
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SCPS15G02NCM12-5PNP
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE01+020R1&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST040A
LOAD STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST040A&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST040A&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST040A&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C02
CLAMP
C01
VB1.V01
C02-PX01/PX02
VB1.V01
C01-PX01/PX02
CLAMP
C03
CLAMP
C04
VB1.V02
C03-PX01/PX02
VB1.V02
C04-PX01/PX02
SHOT PIN
C06
SHOT PIN
C05
VB1.V03
C06-PX01/PX02
VB1.V03
C05-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST040A&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX01
PPX02
ROBOT SIDE
PARTE
PRESENTE
PARTE
PRESENTE
PPX04
PPX03
OPERATOR SIDE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PARTE
PRESENTE
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST040A&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST040A-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.149
LK2: PUBLIC IP:10.48.12.149
LK1
LK2
Power
Out
ST040A-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
4
5
0
1
0
1
6
E
X
T
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
1
ST040A-M2
ENTRADAS
IO LINK
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST040A&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
VQC4200-51
VQC4200-51
VQC4200-51
ST040A
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST040A&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST040A-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.149
LK2: PUBLIC IP:10.48.12.149
0
P.IOL
IOL 4 PIN
ST040A-MBK1.P0
ST040A-M1-P.IOL
ST040A
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST040A-MBK1.P1
ST040A-M2-P.IOL
ST040A
M2
5
ST040A
PT1
IO-Link
IO-Link
02
03
10
11
ST040A-PT1-P1
ST040A-VB1.M0
VB1.M0
IOL 5 PIN
ST040A
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST040A-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST040A-MBK1.P7
ST040A-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST040A&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
ST040A-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST040A&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
ST040A-M2
ENTRADAS
IO LINK
C05-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
C05-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C06-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
1
0
1
0
1
I.02
I.03
C06-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
2
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST040A&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST040A
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST040A
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST040A&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST040A
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST040A
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST040A.VB1
4
SOL12
ABRIR
VB1.O.V02S12
SOL14
RETRAER
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
SOL12
EXTENDER
VB1.O.V03S12
12(B)
4
2
3 1
V03
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
MAGNA
L. CUAUTLE
(2)
DESIGN SOURCE:
BU 10mm
SHOT PIN
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
BU 10mm
2(B)
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4(A)
2(B)
SHOT PIN
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
ENGINEER:
BU 10mm
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
4(A)
2(B)
BU 10mm
CLAMP
C01
MEXICO
ST040A
SHOT PINS
C05-C06
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST040A&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BCC05LU
BCC05LT
BK1.IOCORD6
BK1.IOCORD7
BK2.IOCORD1
BK2.IOCORD2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 0.60 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
1
BCC0AL9
BK1.IOCORD5
1
1
BCC05LT
BK1.IOCORD4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
BCC05LU
1
BCC05LY
BCC05LU
BCC05LY
SAFETY SHUT OFF
PART NUMBER
BCC039K
2506-N004
MFL2
SAFETY SHUT OFF
2506-N004
MFL3
SILENCER
BNI0090
ENTRADAS
IO LINK
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
IO-Link HUB, 16 Inputs
2507-N006
MFL4
SILENCER
PS1
FIXTURE AIR ON
ST040A-PT1
24VDC TEE
DISTRIBUTOR
PT1CORD1
ST040A-SOL01
-VÁLVULA DE
CORTE DE AIRE-
ST040A-VB1-SPARE1
SPARE
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
BALLUFF
3570
ST040A-M2
1
BNI0090
ENTRADAS
IO LINK
ST040A-SV01
IO-Link HUB, 16 Inputs
BALLUFF
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VHS50-N06A-Z
Y600T-A
ST040A-MBK1
MASTER
IO LINK
1
BNI00HM
Master IO link Module, 16 IO Configurable
BALLUFF
E600-N06-A
VB1M0
MBK1.P0CORD0
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
VB1 M0
COMMUNICATION
MODULE
VB1V01
MBK1.P1CORD1
1
BCC039K
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
1
1
1
BALLUFF
BALLUFF
1
1
MANUFACTURER
DESCRIPTION
BALLUFF
VVQ4000-10A-1
ST040A-M1
QTY
BALLUFF
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 0.60 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
MBK1.P7CORD7
MFL1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
DEVICE TAG
BALLUFF
BALLUFF
1
BCC05LY
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
1
BCC05LU
MANUFACTURER
DESCRIPTION
1
1
BCC0AL9
BK1.IOCORD2
QTY
CLAMPS
EX260-SIL1
VVQC4000-1A-D-03F
BALLUFF
VQC4200-51
1
1
1
1
2
1
1
1
1
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST040A&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
VB1V01
CLAMPS
VB1V02
CLAMPS
PART NUMBER
SMC. KQB2H06-G03
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
SHOT PINS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
QTY
2
MANUFACTURER
DESCRIPTION
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST040A&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 0.60 m, 4A.
BALLUFF
BCC05LT
2
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
2
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
4
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
4
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
1
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
2
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST040A&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST040B
LOAD STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST040B&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST040B&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST040B&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C06
CLAMP
C07
VB1.V03
C07-PX01/PX02
VB1.V02
C06-PX01/PX02
SHOT PIN
C09
CLAMP
C04
VB1.V04
C09-PX01/PX02
CLAMP
C05
VB1.V02
C04-PX01/PX02
VB1.V02
C05-PX01/PX02
CLAMP
C01
CLAMP
C08
VB1.V01
C01-PX01/PX02
VB1.V03
C08-PX01/PX02
SHOT PIN
C10
VB1.V04
C10-PX01/PX02
CLAMP
C02
CLAMP
C03
VB1.V01
C02-PX01/PX02
VB1.V01
C03-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST040B&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX02
PARTE
PRESENTE
PPX01
PARTE
PRESENTE
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST040B&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST040B-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.150
LK2: PUBLIC IP:10.48.12.150
LK1
LK2
Power
Out
ST040B-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
4
5
0
1
0
1
6
E
X
T
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
1
ST040B-M2
ENTRADAS
IO LINK
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST040B&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
SPARE
VVQC4000-1A-D-03F
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
ST040B
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03 VB1.V04
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST040B&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST040B-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.150
LK2: PUBLIC IP:10.48.12.150
0
P.IOL
IOL 4 PIN
ST040B-MBK1.P0
ST040B-M1-P.IOL
ST040B
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST040B-MBK1.P1
ST040B-M2-P.IOL
ST040B
M2
5
ST040B
PT1
IO-Link
IO-Link
02
03
10
11
ST040B-PT1-P1
ST040B-VB1.M0
VB1.M0
IOL 5 PIN
ST040B
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST040B-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST040B-MBK1.P7
ST040B-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST040B&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
ST040B-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
1
0
1
0
1
I.02
I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
Digital IN
M1.I.01
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C01-PX01/PX02
M1.I.04/05
M1.I.04/05
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.04
I.05
0
1
0
1
4
C03-PX01/PX02
M1.I.08/09
M1.I.08/09
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C02-PX01/PX02
M1.I.06/07
M1.I.06/07
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C05-PX01/PX02
M1.I.12/13
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C04-PX01/PX02
M1.I.10/11
M1.I.10/11
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
1
0
1
I.14
I.15
C06-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST040B&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
ST040B-M2
ENTRADAS
IO LINK
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C07-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C08-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
2
I.04
I.05
C09-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
3
1
0
1
4
C09-PX01/PX02
M2.I.08/09
M2.I.08/09
I.08
I.09
0
0
C10-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
5
1
0
1
6
I.12
I.13
I.06
I.07
I.10
I.11
C10-PX01/PX02
M2.I.10/11
M2.I.10/11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST040B&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST040B
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST040B
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST040B&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST040B
CLAMPS
C01-C02-C03
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST040B
CLAMPS
C04-C05-C06
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST040B.VB1
4
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
4
ST040B
SHOT PINS
C09-C10
SOL12
ABRIR
VB1.O.V03S12
SOL14
RETRAER
VB1.O.V04S14
12(B)
14(A)
5
2
3 1
V03
SOL12
EXTENDER
VB1.O.V04S12
12(B)
4
2
3 1
V04
RESERVA
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
L. CUAUTLE
4(A)
2(B)
BU 10mm
2(B)
4(A)
2(B)
BU 10mm
SHOT PIN
C09
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
SHOT PIN
C10
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
CLAMP
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
MAGNA
BU 10mm
CLAMP
C08
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C03
BU 10mm
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4(A)
2(B)
CLAMP
C07
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
ENGINEER:
BU 10mm
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
4(A)
2(B)
BU 10mm
CLAMP
C01
MEXICO
ST040B
CLAMPS
C07-C08
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST040B&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BCC05LU
BCC05LY
BK1.IOCORD4
BK1.IOCORD5
BK1.IOCORD6
BK1.IOCORD7
BK1.IOCORD8
BK2.IOCORD1
BK2.IOCORD2
BK2.IOCORD5
BK2.IOCORD6
BCC05LW
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
BCC05LZ
BCC05LW
BCC05LZ
1
BCC05LU
PART NUMBER
BCC039K
BCC039K
MBK1.P7CORD7
MFL1
SAFETY SHUT OFF
MFL2
SAFETY SHUT OFF
MFL3
SILENCER
MFL4
SILENCER
PS1
FIXTURE AIR ON
ST040B-PT1
24VDC TEE
DISTRIBUTOR
PT1CORD1
ST040B-SOL01
-VÁLVULA DE
CORTE DE AIRE-
ST040B-VB1-SPARE1
SPARE
BCC039K
2506-N004
2506-N004
2507-N006
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
VVQ4000-10A-1
ST040B-M1
1
BNI0090
ENTRADAS
IO LINK
IO-Link HUB, 16 Inputs
BALLUFF
3570
ST040B-M2
1
BNI0090
ENTRADAS
IO LINK
ST040B-VB1-SPARE2
IO-Link HUB, 16 Inputs
BALLUFF
SPARE
VVQC4000-1A-D-03F
VVQ4000-10A-1
ST040B-MBK1
MASTER
IO LINK
1
BNI00HM
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
Master IO link Module, 16 IO Configurable
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
QTY
MANUFACTURER
DESCRIPTION
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
BALLUFF
1
1
BCC05LZ
MBK1.P0CORD0
MBK1.P1CORD1
BALLUFF
1
BCC05LY
DEVICE TAG
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
1
BCC05LY
BALLUFF
1
1
BCC05LU
MANUFACTURER
DESCRIPTION
1
1
BCC0AL9
BK1.IOCORD3
QTY
BALLUFF
3570
1
1
1
1
1
1
1
2
1
1
2
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST040B&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
ST040B-SV01
VHS50-N06A-Z
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VB1V01
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V02
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V04
SHOT PINS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
EX260-SIL1
L. CUAUTLE
MANUFACTURER
DESCRIPTION
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
1
E600-N06-A
VB1 M0
COMMUNICATION
MODULE
1
1
Y600T-A
VB1M0
QTY
1
1
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST040B&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
2
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
4
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
6
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
2
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
4
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
4
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
8
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST040B&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST045
LIFT ASSIST
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST045&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
G
Y
YA
REV
SHEET
REFERENCE
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
LAYOUT
PNEUMATICS
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST045&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST045&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
VACUUM CUP
VC05
VACUUM CUP
VC06
CYLINDER
C02
UP
BUTTON "A"
CYLINDER "EXTEND"
SUCTION CUPS OFF
BUTTON "D"
VACUUM CUP
VC03
V01
VACUUM CUP
VC04
CYLINDER
C01
VACUUM CUP
VC02
V01
VACUUM CUP
VC01
BUTTON "B"
DOWN
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
BUTTON "C"
SUCTION CUPS ON
CYLINDER "RETRACT"
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST045&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX01
CONNECTIONS IN
CELL DRAWINGS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST045&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
EJECTOR 1
VERDE
ROJO
8 mm BU
1/4"
VACUUM CUP
VC01
80mm B
TO SHEET G3
TO SHEET G3
8 mm BU
8 mm BU
EJECTOR 2
VAC ON
BLOW OFF
8 mm BU
1/4"
VACUUM CUP
VC02
80mm B
8 mm BU
8 mm BU
8 mm BU
8 mm BU
8 mm BU
EJECTOR 3
BUTTON "C"
BUTTON "D"
8 mm BU
8 mm BU
8 mm BU
1/4"
VACUUM CUP
VC03
80mm B
AIR SUPPLY
8 mm BU
8 mm BU
8 mm BU
TO SHEET G3
ENGINEER:
MAGNA
MEXICO
VAC ON
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
BLOW OFF
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST045&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
3
EJECTOR 4
8 mm BU
1/4"
VACUUM CUP
VC04
80mm B
8 mm BU
8 mm BU
EJECTOR 5
VAC ON
VAC ON
BLOW OFF
BLOW OFF
8 mm BU
1/4"
VACUUM CUP
VC05
80mm B
8 mm BU
8 mm BU
EJECTOR 6
8 mm BU
1/4"
VACUUM CUP
VC06
80mm B
8 mm BU
8 mm BU
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST045&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
3
BU 1/2"
FROM SHEET G1
FROM SHEET G1
FROM SHEET G1
RETRACT
EXTEND
ST045
CYLINDERS
C01-C02
EXTENDER
V01
RETRAER
V01
4
5
2
3 1
V01
ST045.V01
5
5
1
1
3
3
4(A)
2(B)
BU 8mm
BU 8mm
CYLINDER
C01
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
CYLINDER
C02
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST045&G/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
3
OF
3
DEVICE LIST
DEVICE TAG
V01-MFL1
SILENCER
V01-MFL2
SILENCER
V02-MFL1
SILENCER
V02-MFL2
SILENCER
PART NUMBER
1
2505-N003
1
2505-N003
1
2505-N003
1
2505-N003
ENGINEER:
MAGNA
MEXICO
QTY
L. CUAUTLE
MANUFACTURER
DESCRIPTION
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST045&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
4
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
2505-N003
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST045&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST050
CLEAN + SEALER STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST050&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST050&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
000
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST050&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C02
CLAMP
C01
VB1.V01
C02-PX01/PX02
VB1.V01
C01-PX01/PX02
CLAMP
C03
CLAMP
C04
VB1.V02
C03-PX01/PX02
VB1.V02
C04-PX01/PX02
SHOT PIN
C06
SHOT PIN
C05
VB1.V03
C06-PX01/PX02
VB1.V03
C05-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST050&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST050&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST050-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.151
LK2: PUBLIC IP:10.48.12.151
LK1
LK2
Power
Out
ST050-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
4
5
0
1
0
1
6
E
X
T
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
1
ST050-M2
ENTRADAS
IO LINK
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST050&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
VQC4200-51
VQC4200-51
VQC4200-51
ST050
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST050&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST050-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.151
LK2: PUBLIC IP:10.48.12.151
0
P.IOL
IOL 4 PIN
ST050-MBK1.P0
ST050-M1-P.IOL
ST050
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST050-MBK1.P1
ST050-M2-P.IOL
ST050
M2
5
ST050
PT1
IO-Link
IO-Link
02
03
10
11
ST050-PT1-P1
ST050-VB1.M0
VB1.M0
IOL 5 PIN
ST050
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST050-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST050-MBK1.P7
ST050-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST050&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
ST050-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
1
0
1
0
1
I.02
I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
Digital IN
M1.I.01
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C01-PX01/PX02
M1.I.04/05
M1.I.04/05
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.04
I.05
0
1
0
1
4
C03-PX01/PX02
M1.I.08/09
M1.I.08/09
I.08
I.09
0
0
I.06
I.07
C02-PX01/PX02
M1.I.06/07
M1.I.06/07
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
I.12
I.13
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C04-PX01/PX02
M1.I.10/11
M1.I.10/11
C05-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
7
1
0
1
I.14
I.15
C05-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST050&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
ST050-M2
ENTRADAS
IO LINK
C06-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
C06-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
1
0
1
0
1
I.02
I.03
Digital IN
2
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST050&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST050
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST050
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST050&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST050
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST050
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST050.VB1
4
SOL12
ABRIR
VB1.O.V02S12
SOL14
RETRAER
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
SOL12
EXTENDER
VB1.O.V03S12
12(B)
4
2
3 1
V03
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
MAGNA
L. CUAUTLE
(2)
DESIGN SOURCE:
BU 10mm
SHOT PIN
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
BU 10mm
2(B)
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4(A)
2(B)
SHOT PIN
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
ENGINEER:
BU 10mm
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
4(A)
2(B)
BU 10mm
CLAMP
C01
MEXICO
ST050
SHOT PINS
C05-C06
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST050&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BK1.IOCORD3
BK1.IOCORD4
BK1.IOCORD5
BK1.IOCORD6
BK1.IOCORD8
BK2.IOCORD1
QTY
MFL3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
MFL4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
BCC05LW
1
BCC05LY
1
BCC05LW
BCC05LY
BCC05LW
1
BCC05LY
DEVICE TAG
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
BCC0ALY
MANUFACTURER
DESCRIPTION
SILENCER
SILENCER
PS1
FIXTURE AIR ON
ST050-PT1
24VDC TEE
DISTRIBUTOR
PT1CORD1
ST050-SOL01
-VÁLVULA DE
CORTE DE AIRE-
ST050-VB1-SPARE1
SPARE
PART NUMBER
2507-N006
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
VVQ4000-10A-1
ST050-M1
1
BNI0090
ENTRADAS
IO LINK
IO-Link HUB, 16 Inputs
BALLUFF
3570
ST050-M2
1
BNI0090
ENTRADAS
IO LINK
ST050-SV01
IO-Link HUB, 16 Inputs
BALLUFF
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VHS50-N06A-Z
Y600T-A
ST050-MBK1
1
BNI00HM
MASTER
IO LINK
Master IO link Module, 16 IO Configurable
BALLUFF
E600-N06-A
VB1M0
MBK1.P0CORD0
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
VB1 M0
COMMUNICATION
MODULE
VB1V01
MBK1.P1CORD1
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
CLAMPS
EX260-SIL1
VVQC4000-1A-D-03F
BALLUFF
VQC4200-51
MBK1.P7CORD7
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
SMC. KQB2H06-G03
BALLUFF
VB1V02
CLAMPS
MFL1
SAFETY SHUT OFF
MFL2
SAFETY SHUT OFF
1
2506-N004
1
2506-N004
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
VQC4200-51
SMC. KQB2H06-G03
SILENCER, ZINC DIE CAST, 1/2" NPT
SHOT PINS
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
VVQC4000-1A-D-03F
MANUFACTURER
DESCRIPTION
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
1
1
1
2
1
1
1
1
1
1
SMC
VB1V03
ENGINEER:
VVQC4000-1A-D-03F
QTY
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST050&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
VB1V03
SHOT PINS
PART NUMBER
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
QTY
MANUFACTURER
DESCRIPTION
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST050&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
2
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
4
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
4
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
1
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
2
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST050&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST060
GEO + MARRIAGE STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST060&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
4
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST060&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST060&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
CLAMP
C05
CLAMP
C04
ROBOT SIDE
VB1.V02
C05-PX01/PX02
CLAMP
C07
VB1.V02
C04-PX01/PX02
CLAMP
C06
VB1.V03
C07-PX01/PX02
VB1.V03
C06-PX01/PX02
DUMP
C11
DUMP
C12
VB1.V05
C11-PX01/PX02
VB1.V05
C12-PX01/PX02
CLAMP
C03
CLAMP
C08
VB1.V02
C03-PX01/PX02
VB1.V03
C08-PX01/PX02
CLAMP
C02
SHOT PIN
C10
VB1.V01
C02-PX01/PX02
VB1.V04
C10-PX01/PX02
SHOT PIN
C09
CLAMP
C01
VB1.V04
C09-PX01/PX02
VB1.V01
C01-PX01/PX02
ROBOT SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST060&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX04
PPX03
PARTE
PRESENTE
PARTE
PRESENTE
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
ROBOT SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST060&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST060-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.152
LK2: PUBLIC IP:10.48.12.152
LK1
LK2
Power
Out
ST060-M1
ENTRADAS
IO LINK
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
0
E
X
T
1
0
1
+24 VDC (BN)
E
X
T
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
1
1
0
1
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
6
FUNCTION
1
1
5
0
7
0
1
4
1
6
0
3
0
5
0
1
2
1
4
1
0
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
UA
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
US1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
MEXICO
ST060-M3
ENTRADAS
IO LINK
Power
In
US UA Mod Net
1
ST060-M2
ENTRADAS
IO LINK
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST060&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
SPARE
VVQC4000-1A-D-03F
SPARE
VVQC4000-1A-D-03F
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
ST060
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03 VB1.V04 VB1.V05
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST060&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST060-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.152
LK2: PUBLIC IP:10.48.12.152
0
P.IOL
IOL 4 PIN
ST060-MBK1.P0
ST060-M1-P.IOL
ST060
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST060-MBK1.P1
ST060-M2-P.IOL
ST060
M2
5
ST060
PT1
IO-Link
IO-Link
02
03
10
11
ST060-PT1-P1
ST060-VB1.M0
VB1.M0
IOL 5 PIN
ST060
VB1
"See Connection
in cell drawing"
2
ST060-MBK1.P2
ST060-M3-P.IOL
ST060
M3
6
IO-Link
IO-Link
04
05
12
13
3
ST060-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST060-MBK1.P7
ST060-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
P.IOL
IOL 4 PIN
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST060&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
4
ST060-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
1
0
1
I.14
I.15
C05-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST060&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
4
ST060-M2
ENTRADAS
IO LINK
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C06-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C07-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C08-PX01/PX02
M2.I.04/05
M2.I.04/05
I.04
I.05
0
3
1
0
1
4
I.08
I.09
C10-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
M2.I.12/13
I.12
I.13
0
C09-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
5
1
0
1
6
C10-PX01/PX02
M2.I.12/13
I.06
I.07
I.10
I.11
C09-PX01/PX02
M2.I.10/11
M2.I.10/11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST060&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
4
ST060-M3
ENTRADAS
IO LINK
C11-PX01/PX02
DUMP
ABIERTO/
CERRADO
0
C11-PX01/PX02
M3.I.00/01
M3.I.00/01
I.00
I.01
C12-PX01/PX02
DUMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C12-PX01/PX02
M3.I.02/03
M3.I.02/03
Digital IN
2
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST060&F/4
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
4
OF
4
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST060
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST060
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST060&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST060
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST060
CLAMPS
C03-C04-C05
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST060.VB1
4
ST060
CLAMPS
C06-C07-C08
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
SOL12
ABRIR
VB1.O.V03S12
SOL14
RETRAER
VB1.O.V04S14
12(B)
14(A)
5
2
3 1
V03
4
ST060
DUMPS
C11-C12
SOL12
EXTENDER
VB1.O.V04S12
SOL14
CERRAR
VB1.O.V05S14
12(B)
14(A)
5
2
3 1
V04
SOL12
ABRIR
VB1.O.V05S12
12(B)
4
2
3 1
V05
RESERVA
RESERVA
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
4(A)
2(B)
BU 10mm
CLAMP
C01
BU 10mm
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
ENGINEER:
MAGNA
L. CUAUTLE
(2)
DESIGN SOURCE:
4(A)
2(B)
BU 10mm
BU 10mm
SHOT PIN
C09
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
SHOT PIN
C10
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
4
2
BU 1/4"
1/4" BU
77mm B x 50mm S
4(A)
2(B)
BU 10mm
2(B)
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
2(B)
DUMP
C11
4
2
BU 3/8"
3/8" BU
100mm B x 100mm S
DUMP
C12
4
2
BU 3/8"
3/8" BU
100mm B x 100mm S
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
4(A)
2(B)
BU 10mm
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
COSMA
4(A)
CLAMP
C08
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
(4)
BU 10mm
CLAMP
C07
CLAMP
C05
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
BU 10mm
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
4(A)
2(B)
CLAMP
C06
4
2
BU 1/4"
1/4" BU
63mm B x 85mm S
CLAMP
C02
MEXICO
4
ST060
SHOT PINS
C09-C10
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST060&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
1
BCC0ALA
1
BCC05LU
BK1.IOCORD2
QTY
1
BCC0ALY
MANUFACTURER
DESCRIPTION
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
BALLUFF
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
DEVICE TAG
ST060-M1
ENTRADAS
IO LINK
ST060-M2
ENTRADAS
IO LINK
ST060-M3
BK1.IOCORD4
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
ENTRADAS
IO LINK
ST060-MBK1
BK1.IOCORD5
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
MASTER
IO LINK
MBK1.P0CORD0
BK1.IOCORD6
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
SAFETY SHUT OFF
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
SAFETY SHUT OFF
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
SILENCER
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
SILENCER
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
FIXTURE AIR ON
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
24VDC TEE
DISTRIBUTOR
PT1CORD1
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
Master IO link Module, 16 IO Configurable
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
BCC039K
BCC039K
BCC039K
2506-N004
1
2506-N004
1
2507-N006
1
2507-N006
1
ISE70-N02-L2
1
BALLUFF
ST060-PT1
BK3.IOCORD2
BALLUFF
BALLUFF
PS1
BK3.IOCORD1
IO-Link HUB, 16 Inputs
1
BALLUFF
MFL4
BK2.IOCORD7
BALLUFF
BALLUFF
MFL3
BK2.IOCORD6
BCC039K
IO-Link HUB, 16 Inputs
1
BALLUFF
MFL2
BK2.IOCORD3
BNI00HM
BALLUFF
BALLUFF
MFL1
BK2.IOCORD2
BNI0090
IO-Link HUB, 16 Inputs
BALLUFF
MBK1.P7CORD7
BK2.IOCORD1
BNI0090
1
MANUFACTURER
DESCRIPTION
BALLUFF
MBK1.P2CORD2
BK1.IOCORD8
BNI0090
QTY
BALLUFF
MBK1.P1CORD1
BK1.IOCORD7
PART NUMBER
BCC0FCF
BCC039K
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST060&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
QTY
ST060-SOL01
AV4000-N04-5DZ RECM12
1
-VÁLVULA DE
CORTE DE AIRE-
MANUFACTURER
DESCRIPTION
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
DEVICE TAG
VB1V04
SHOT PINS
PART NUMBER
VVQC4000-1A-D-03F
VQC4200-51
ST060-VB1-SPARE1
SPARE
VVQC4000-1A-D-03F
1
BASE FOR VALVE VQC4000
SMC
SMC. KQB2H06-G03
VVQ4000-10A-1
1
BLANK PLATE FOR VALVE VQC SERIES
SMC
VB1V05
DUMPS
2
3570
BLANKING PLUG
VVQC4000-1A-D-03F
FESTO
VQC4200-51
ST060-VB1-SPARE2
SPARE
VVQC4000-1A-D-03F
1
BASE FOR VALVE VQC4000
SMC
SMC. KQB2H06-G03
VVQ4000-10A-1
SPARE
VVQC4000-1A-D-03F
VVQ4000-10A-1
VHS50-N06A-Z
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VB1V01
CLAMPS
VVQC4000-1A-D-03F
SMC. KQB2H06-G03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
1
1
EX260-SIL1
VQC4200-51
VB1V02
FESTO
1
E600-N06-A
VB1 M0
COMMUNICATION
MODULE
BLANKING PLUG
1
Y600T-A
VB1M0
SMC
2
3570
ST060-SV01
BLANK PLATE FOR VALVE VQC SERIES
2
3570
ST060-VB1-SPARE3
1
L. CUAUTLE
1
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
QTY
1
MANUFACTURER
DESCRIPTION
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST060&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALA
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
3
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
5
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
8
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
3
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
6
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
5
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
10
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST060&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST065
RESPOT STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST065&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
REV
SHEET
REFERENCE
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
B
LAYOUT
1
STATION EQUIPMENT LAYOUT
C
INTERCONNECT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
F
STANDARD I/O
1
INPUT / OUTPUT DEVICE
G
PNEUMATICS
1
PNEUMATIC INDIVIDUAL VALVES
Y
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
YA
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST065&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST065&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
C01-PX02
C01-PX01
SLIDE
AVANZADO
SLIDE
RETORNADO
SLIDE
C01
C01-PX01
V01
C01-PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST065&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
ST065-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.0.35
LK2: PUBLIC IP:
LK1
LK2
IP
SN
GW
255
Power
Out
Power
In
US UA Mod Net
00
100 LK1 100 LK2
01
08
09
In/Out
02
03
10
11
04
05
12
13
06
07
14
15
BNI008P
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST065&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
ST065-V01
ST065-V02
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4400-51
VQC4100-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST065&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
ST065-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.0.35
LK2: PUBLIC IP:
C01-PX01
BK1.I.00
C01-PX01
SLIDE
RETORNADO
0
I.00
I.01
BK1.I.00
V01-S14/S12
SLIDE
AVANZAR/
RETORNAR
4
00
01
08
O.08
09 O.09
V01-S14/S12
BK1.O.08/09
BK1.O.08/09
C01-PX02
BK1.I.01
C01-PX02
SLIDE
AVANZADO
IN / OUT
BK1.I.01
1
I.02
I.03
02
03
10
O.10
11 O.11
2
I.04
I.05
04
06
V02-S14
BK1.O.10
BK1.O.10
6
05
12
13
3
I.06
I.07
V02-S14
FRENO
LIBERAR
5
I.12
I.13
7
07
14
15
I.14
I.15
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+ST065&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
1
BU 1/2"
FROM ROBOT BASE
060R1
BU 1/2"
ST065
SLIDE
C01
ST065
FRENO
C01
SOL12
RETORNAR
V01.O.S12
SOL14
AVANZAR
V01.O.S14
14(A)
5
SOL14
LIBERAR
V02.O.S14
12(B)
4
2
14(A)
5
3 1
V01
ST065.V01
4
2
3 1
V02
5
5
1
3
4(A)
ST065.V02
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 12mm
2(B)
BU 12mm
SLIDE
C01
4
2
1/2"
BU
1/4"
1/2"
BU 10mm
BU
BU
100mm B x 325mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST065&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
1
DEVICE LIST
DEVICE TAG
PART NUMBER
ST065-BK1
BK1.IOCORD1
BK1.IOCORD5
BK1.IOCORD6
V01
SLIDE
1
BNI008P
IO BLOCK
BCC0ALY
BCC05LU
BCC05LU
VQ4000-PW-DAK0031
4
SILENCER
V01-MFL2
2505-N003
V02
VQ4000-PW-DAK0031
4
FRENO
SILENCER
V02-MFL2
SILENCER
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, SINGLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
1
2505-N003
ENGINEER:
MEXICO
1
1
2505-N003
MAGNA
BALLUFF
1
VQC4100-51
V02-MFL1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
BALLUFF
1
1
SILENCER
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
2505-N003
MANUFACTURER
DESCRIPTION
1
1
VQC4400-51
V01-MFL1
QTY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST065&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE
SOLENOID, METAL SEAL
SMC
VQC4400-51
4
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, SINGLE SOLENOID, METAL
SEAL
SMC
VQC4100-51
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST065&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST070
RESPOT STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST070&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST070&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST070&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C02
CLAMP
C01
VB1.V01
C02-PX01/PX02
VB1.V01
C01-PX01/PX02
CLAMP
C07
CLAMP
C08
VB1.V04
C07-PX01/PX02
VB1.V04
C08-PX01/PX02
CLAMP
C05
CLAMP
C06
VB1.V03
C05-PX01/PX02
VB1.V03
C06-PX01/PX02
CLAMP
C03
CLAMP
C04
VB1.V02
C03-PX01/PX02
VB1.V02
C04-PX01/PX02
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST070&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX01
PPX02
PARTE
PRESENTE
PARTE
PRESENTE
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
OPERATOR SIDE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST070&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST070-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.153
LK2: PUBLIC IP:10.48.12.153
LK1
LK2
Power
Out
ST070-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
4
5
0
1
0
1
6
E
X
T
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
1
ST070-M2
ENTRADAS
IO LINK
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST070&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
SPARE
VVQC4000-1A-D-03F
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
ST070
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03 VB1.V04
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST070&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST070-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.153
LK2: PUBLIC IP:10.48.12.153
0
P.IOL
IOL 4 PIN
ST070-MBK1.P0
ST070-M1-P.IOL
ST070
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST070-MBK1.P1
ST070-M2-P.IOL
ST070
M2
5
ST070
PT1
IO-Link
IO-Link
02
03
10
11
ST070-PT1-P1
ST070-VB1.M0
VB1.M0
IOL 5 PIN
ST070
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST070-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST070-MBK1.P7
ST070-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST070&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
ST070-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
1
0
1
I.14
I.15
C05-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST070&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
ST070-M2
ENTRADAS
IO LINK
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C06-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C07-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C08-PX01/PX02
M2.I.04/05
M2.I.04/05
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST070&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST070
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST070
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST070&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST070
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST070
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST070.VB1
4
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
4
ST070
CLAMPS
C07-C08
SOL12
ABRIR
VB1.O.V03S12
SOL14
CERRAR
VB1.O.V04S14
12(B)
14(A)
5
2
3 1
V03
SOL12
ABRIR
VB1.O.V04S12
12(B)
4
2
3 1
V04
RESERVA
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
MAGNA
L. CUAUTLE
(2)
DESIGN SOURCE:
BU 10mm
4(A)
2(B)
BU 10mm
2(B)
4(A)
2(B)
BU 10mm
CLAMP
C07
4
2
BU 1/4"
1/4" BU
80mm B x 80mm S
CLAMP
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
BU 10mm
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4(A)
2(B)
CLAMP
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
ENGINEER:
BU 10mm
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
4(A)
2(B)
BU 10mm
CLAMP
C01
MEXICO
ST070
CLAMPS
C05-C06
CLAMP
C08
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
80mm B x 80mm S
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST070&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BCC0ALA
BCC060N
BK1.IOCORD2
QTY
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
1
CABLE TPE M12 YELLOW, FEMALE ANGLED 5-PIN / MALE STRAIGHT
BALLUFF
4-PIN, PUR, A-CODED, 1 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
BCC0ALY
MANUFACTURER
DESCRIPTION
BALLUFF
DEVICE TAG
MBK1.P1CORD1
MBK1.P7CORD7
MFL1
SAFETY SHUT OFF
BK1.IOCORD4
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
SAFETY SHUT OFF
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
SILENCER
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
SILENCER
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
FIXTURE AIR ON
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
24VDC TEE
DISTRIBUTOR
PT1CORD1
BK2.IOCORD2
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
-VÁLVULA DE
CORTE DE AIRE-
ST070-VB1-SPARE1
SPARE
ST070-M1
1
BNI0090
ENTRADAS
IO LINK
2506-N004
2507-N006
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
IO-Link HUB, 16 Inputs
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
BALLUFF
VVQ4000-10A-1
ST070-M2
1
BNI0090
ENTRADAS
IO LINK
IO-Link HUB, 16 Inputs
3570
BALLUFF
ST070-VB1-SPARE2
SPARE
ST070-MBK1
1
BNI00HM
MASTER
IO LINK
MBK1.P0CORD0
1
BCC039K
Master IO link Module, 16 IO Configurable
BALLUFF
VVQC4000-1A-D-03F
VVQ4000-10A-1
3570
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
ST070-SV01
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VHS50-N06A-Z
Y600T-A
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
1
1
1
1
1
BALLUFF
ST070-SOL01
BK2.IOCORD3
BALLUFF
BALLUFF
ST070-PT1
BK2.IOCORD1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
PS1
BK1.IOCORD8
2506-N004
1
BALLUFF
MFL4
BK1.IOCORD7
BCC039K
MANUFACTURER
DESCRIPTION
BALLUFF
MFL3
BK1.IOCORD6
BCC039K
QTY
BALLUFF
MFL2
BK1.IOCORD5
PART NUMBER
1
1
2
1
1
2
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST070&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
ST070-SV01
VB1M0
VB1 M0
COMMUNICATION
MODULE
VB1V01
CLAMPS
1
E600-N06-A
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
VVQC4000-1A-D-03F
SMC. KQB2H06-G03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V04
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
MANUFACTURER
DESCRIPTION
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
EX260-SIL1
VQC4200-51
VB1V02
QTY
1
1
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST070&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALA
1
CABLE TPE M12 YELLOW, FEMALE ANGLED 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC060N
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
2
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
4
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
6
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
2
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
4
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
4
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
8
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST070&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST075
RESPOT STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST075&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
REV
SHEET
REFERENCE
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
B
LAYOUT
1
STATION EQUIPMENT LAYOUT
C
INTERCONNECT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
F
STANDARD I/O
1
INPUT / OUTPUT DEVICE
G
PNEUMATICS
1
PNEUMATIC INDIVIDUAL VALVES
Y
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
YA
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST075&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST075&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
C01-PX02
C01-PX01
SLIDE
AVANZADO
SLIDE
RETORNADO
SLIDE
C01
C01-PX01
V01
C01-PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST075&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
ST075-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.0.35
LK2: PUBLIC IP:
LK1
LK2
IP
SN
GW
255
Power
Out
Power
In
US UA Mod Net
00
100 LK1 100 LK2
01
08
09
In/Out
02
03
10
11
04
05
12
13
06
07
14
15
BNI008P
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST075&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
ST075-V01
ST075-V02
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4400-51
VQC4100-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST075&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
ST075-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.0.35
LK2: PUBLIC IP:
C01-PX01
BK1.I.00
C01-PX01
SLIDE
RETORNADO
0
I.00
I.01
BK1.I.00
V01-S14/S12
SLIDE
AVANZAR/
RETORNAR
4
00
01
08
O.08
09 O.09
V01-S14/S12
BK1.O.08/09
BK1.O.08/09
C01-PX02
BK1.I.01
C01-PX02
SLIDE
AVANZADO
IN / OUT
BK1.I.01
1
I.02
I.03
02
03
10
O.10
11 O.11
2
I.04
I.05
04
06
V02-S14
BK1.O.10
BK1.O.10
6
05
12
13
3
I.06
I.07
V02-S14
FRENO
LIBERAR
5
I.12
I.13
7
07
14
15
I.14
I.15
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+ST075&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
1
BU 1/2"
FROM ROBOT BASE
070R1
BU 1/2"
ST075
SLIDE
C01
ST075
FRENO
C01
SOL12
RETORNAR
V01.O.S12
SOL14
AVANZAR
V01.O.S14
14(A)
5
SOL14
LIBERAR
V02.O.S14
12(B)
4
2
14(A)
5
3 1
V01
ST075.V01
4
2
3 1
V02
5
5
1
3
4(A)
ST075.V02
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 12mm
2(B)
BU 12mm
SLIDE
C01
4
2
1/2"
BU
1/4"
1/2"
BU 10mm
BU
BU
100mm B x 325mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST075&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
1
DEVICE LIST
DEVICE TAG
PART NUMBER
ST075-BK1
BK1.IOCORD1
BK1.IOCORD5
BK1.IOCORD6
V01
SLIDE
1
BNI008P
IO BLOCK
BCC0ALY
BCC05LU
BCC05LU
VQ4000-PW-DAK0031
4
SILENCER
V01-MFL2
2505-N003
V02
VQ4000-PW-DAK0031
4
FRENO
SILENCER
V02-MFL2
SILENCER
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, SINGLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
1
2505-N003
ENGINEER:
MEXICO
1
1
2505-N003
MAGNA
BALLUFF
1
VQC4100-51
V02-MFL1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
1
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
BALLUFF
1
1
SILENCER
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
2505-N003
MANUFACTURER
DESCRIPTION
1
1
VQC4400-51
V01-MFL1
QTY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST075&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 3 (EXHAUST CENTER) POSITION, DOUBLE
SOLENOID, METAL SEAL
SMC
VQC4400-51
4
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, SINGLE SOLENOID, METAL
SEAL
SMC
VQC4100-51
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST075&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST077
MARKING STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST077&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
REV
SHEET
REFERENCE
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
B
LAYOUT
1
STATION EQUIPMENT LAYOUT
C
INTERCONNECT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
F
STANDARD I/O
1
INPUT / OUTPUT DEVICE
G
PNEUMATICS
1
PNEUMATIC INDIVIDUAL VALVES
Y
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
YA
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST077&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST077&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
MARKER
UNIT
PPX01
PARTE
PRESENTE
CLAMP
C01
V01.
C01-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST077&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
ST077-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.1.154
LK2: PUBLIC IP:10.48.12.154
LK1
LK2
IP
SN
GW
255
Power
Out
Power
In
US UA Mod Net
00
100 LK1 100 LK2
01
08
09
In/Out
02
03
10
11
04
05
12
13
06
07
14
15
BNI008P
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST077&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
ST077-V01
INDIVIDUAL VALVE 01
VQ4000-PW-DAK00314
VQC4200-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST077&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
ST077-BK1
IO BLOCK
LK1: PRIVATE IP:192.168.1.154
LK2: PUBLIC IP:10.48.12.154
PPX01
PARTE
PRESENTE
0
PPX01
BK1.I.00
BK1.I.00
I.00
I.01
V01-S14/S12
CLAMP
CERRAR/
ABRIR
4
00
01
08
O.08
09 O.09
V01-S14/S12
BK1.O.08/09
BK1.O.08/09
IN / OUT
1
I.02
I.03
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
02
5
03
10
11
2
C01-PX01/PX02
BK1.I.04/05
BK1.I.04/05
I.04
I.05
04
6
05
12
13
3
I.06
I.07
06
I.10
I.11
I.12
I.13
7
07
14
15
I.14
I.15
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+ST077&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
1
BU 1/2"
FROM ROBOT BASE
070R1
TO ST077
DATA MARKER
ST077
CLAMP
C01
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
SOL12
ABRIR
VB1.O.V01S12
12(B)
4
2
3 1
V01
ST077.V01
5
5
1
1
3
3
4(A)
2(B)
BU 10mm
BU 10mm
CLAMP
C01
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST077&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
1
DEVICE LIST
DEVICE TAG
PART NUMBER
ST077-BK1
BK1.IOCORD1
BK1.IOCORD3
BK1.IOCORD5
V01
CLAMP
1
BNI008P
IO BLOCK
BCC05LZ
BCC05LY
BCC05LU
VQ4000-PW-DAK0031
4
V01 SILENCER 1
V01-MFL2
V01 SILENCER 2
ENGINEER:
MEXICO
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
1
2505-N003
MAGNA
BALLUFF
1
2505-N003
L. CUAUTLE
MANUFACTURER
DESCRIPTION
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
1
VQC4200-51
V01-MFL1
QTY
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST077&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
1
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
2
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST077&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST080
DRAWN ARC STUD STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST080&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
3
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST080&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST080&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
CLAMP
C06
CLAMP
C01
VB1.V03
C06-PX01/PX02
VB1.V01
C01-PX01/PX02
CLAMP
C08
CLAMP
C07
VB1.V03
C08-PX01/PX02
VB1.V03
C07-PX01/PX02
CLAMP
C04
CLAMP
C05
VB1.V02
C04-PX01/PX02
VB1.V02
C05-PX01/PX02
CLAMP
C02
CLAMP
C03
VB1.V01
C02-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
VB1.V01
C03-PX01/PX02
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST080&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX01
PPX02
PARTE
PRESENTE
PARTE
PRESENTE
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
CAM01
CAM02
CAMERA
IV3-600CA
CAMERA
IV3-600CA
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST080&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST080-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.155
LK2: PUBLIC IP:10.48.12.155
LK1
LK2
Power
Out
ST080-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
US1
0
00
01
08
09
1
0
1
0
2
02
03
10
11
0
1
0
04
05
12
13
1
0
6
06
07
14
15
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
0
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
0
1
4
5
0
1
0
1
6
E
X
T
7
0
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
PIN
1
0
3
0
1
1
1
2
1
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
1
0
7
0
BNI00HM
PIN
1
5
0
UA
0
3
4
1
ST080-M2
ENTRADAS
IO LINK
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST080&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
VQC4200-51
VQC4200-51
VQC4200-51
ST080
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT OUTPUT
VALVE
VALVE
VALVE
VB1.V01 VB1.V02 VB1.V03
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST080&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST080-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.155
LK2: PUBLIC IP:10.48.12.155
0
P.IOL
IOL 4 PIN
ST080-MBK1.P0
ST080-M1-P.IOL
ST080
M1
4
IO-Link
IO-Link
00
01
08
09
1
P.IOL
IOL 4 PIN
ST080-MBK1.P1
ST080-M2-P.IOL
ST080
M2
5
ST080
PT1
IO-Link
IO-Link
02
03
10
11
ST080-PT1-P1
ST080-VB1.M0
VB1.M0
IOL 5 PIN
ST080
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST080-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST080-MBK1.P7
ST080-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST080&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
ST080-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
1
0
1
I.14
I.15
C05-PX01/PX02
M1.I.14/15
M1.I.14/15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST080&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
ST080-M2
ENTRADAS
IO LINK
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C06-PX01/PX02
M2.I.00/01
M2.I.00/01
I.00
I.01
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
0
1
0
1
I.02
I.03
C07-PX01/PX02
M2.I.02/03
M2.I.02/03
Digital IN
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
2
C08-PX01/PX02
M2.I.04/05
M2.I.04/05
I.04
I.05
0
3
1
0
1
4
I.08
I.09
0
5
1
0
1
6
I.12
I.13
0
I.06
I.07
I.10
I.11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST080&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST080
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST080
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST080&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST080
CLAMPS
C01-C02-C03
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST080
CLAMPS
C04-C05
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST080.VB1
4
ST080
CLAMPS
C06-C07-C08
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
12(B)
4
2
3 1
V03
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
4(A)
2(B)
BU 10mm
CLAMP
C01
BU 10mm
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C08
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
ENGINEER:
MAGNA
L. CUAUTLE
BU 10mm
CLAMP
C07
CLAMP
C03
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
BU 10mm
2(B)
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C05
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4(A)
2(B)
CLAMP
C06
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
MEXICO
SOL12
ABRIR
VB1.O.V03S12
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST080&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BCC0ALA
BCC060N
BK1.IOCORD2
QTY
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
1
CABLE TPE M12 YELLOW, FEMALE ANGLED 5-PIN / MALE STRAIGHT
BALLUFF
4-PIN, PUR, A-CODED, 1 m, 4A.
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
BCC0ALY
MANUFACTURER
DESCRIPTION
BALLUFF
DEVICE TAG
MBK1.P1CORD1
MBK1.P7CORD7
MFL1
SAFETY SHUT OFF
BK1.IOCORD4
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
SAFETY SHUT OFF
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
SILENCER
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
SILENCER
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
FIXTURE AIR ON
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
24VDC TEE
DISTRIBUTOR
PT1CORD1
BK2.IOCORD2
1
BCC05LY
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
1
BCC05LZ
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
-VÁLVULA DE
CORTE DE AIRE-
ST080-VB1-SPARE1
SPARE
ST080-M1
1
BNI0090
ENTRADAS
IO LINK
1
BNI0090
ENTRADAS
IO LINK
IO-Link HUB, 16 Inputs
2507-N006
2507-N006
ISE70-N02-L2
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
BALLUFF
IO-Link HUB, 16 Inputs
3570
BALLUFF
ST080-SV01
ST080-MBK1
1
BNI00HM
MASTER
IO LINK
MBK1.P0CORD0
1
BCC039K
Master IO link Module, 16 IO Configurable
BALLUFF
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
ENGINEER:
MAGNA
L. CUAUTLE
VHS50-N06A-Z
Y600T-A
E600-N06-A
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
VB1M0
VB1 M0
COMMUNICATION
MODULE
MEXICO
2506-N004
VVQ4000-10A-1
ST080-M2
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
1
1
1
1
1
BALLUFF
ST080-SOL01
BK2.IOCORD3
BALLUFF
BALLUFF
ST080-PT1
BK2.IOCORD1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
PS1
BK1.IOCORD8
2506-N004
1
BALLUFF
MFL4
BK1.IOCORD7
BCC039K
MANUFACTURER
DESCRIPTION
BALLUFF
MFL3
BK1.IOCORD6
BCC039K
QTY
BALLUFF
MFL2
BK1.IOCORD5
PART NUMBER
EX260-SIL1
1
1
2
1
1
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST080&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
VB1V01
CLAMPS
PART NUMBER
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V02
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
VB1V03
CLAMPS
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
QTY
1
MANUFACTURER
DESCRIPTION
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST080&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALA
1
CABLE TPE M12 YELLOW, FEMALE ANGLED 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC060N
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
3
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
2
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
4
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
4
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
1
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
2
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
3
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST080&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST084
READER STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST084&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
REV
SHEET
REFERENCE
LAYOUT
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST084&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST084&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
CAM01
CODE READER
SR-2000
CONNECTIONS IN
CELL DRAWINGS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST084&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST090
UNLOAD TRUNNION MANUAL STATION
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST090&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
MASTER IO LINK
2
INPUT DEVICE
1
PNEUMATIC AIR PREP DIAGRAM
2
PNEUMATIC MANIFOLD VB1
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST090&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST090&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
ROBOT SIDE
CLAMP
C02
CLAMP
C04
VB1.V02
C04-PX01/PX02
VB1.V01
C02-PX01/PX02
CLAMP
C03
CLAMP
C01
VB1.V01
C01-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
VB1.V02
C03-PX01/PX02
OPERATOR SIDE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST090&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
ROBOT SIDE
PPX02
PARTE
PRESENTE
PARTE
PRESENTE
PPX01
PPX03
PARTE
PRESENTE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
PPX04
L. CUAUTLE
OPERATOR SIDE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST090&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
ST090-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.156
LK2: PUBLIC IP:10.48.12.156
LK1
LK2
Power
Out
ST090-M1
ENTRADAS
IO LINK
Power
In
US UA Mod Net
100 LK1 100 LK2
US1
UA
0
00
01
08
09
1
0
1
0
2
02
03
10
11
3
0
1
0
4
04
05
12
13
07
14
0
15
1
0
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
L. CUAUTLE
MEXICO
1
0
1
E
X
T
BNI0090
BNI IOL-104-S02-R012
BNI EIP-508-005-Z015-013
2
1
7
0
BNI00HM
PIN
1
5
6
06
1
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
20.02.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+ST090&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
SPARE
VVQC4000-1A-D-03F
VQC4200-51
VQC4200-51
ST090
VB1.M0
SPARE
VVQC4000-1A-D-03F
OUTPUT OUTPUT
VALVE
VALVE
VB1.V01 VB1.V02
EX260-SIL1
COMMUNICATION
MODULE
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
L. CUAUTLE
MEXICO
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
DRIVE AUTOMOTIVE INDUSTRIES
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+ST090&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
20.02.2023
000
DATE:
15.08.2023
C
2
OF
2
ST090-MBK1
MASTER
IO LINK
LK1: PRIVATE IP:192.168.1.156
LK2: PUBLIC IP:10.48.12.156
0
P.IOL
IOL 4 PIN
ST090-MBK1.P0
ST090-M1-P.IOL
ST090
M1
4
IO-Link
IO-Link
00
01
08
09
1
5
ST090
PT1
IO-Link
IO-Link
02
03
10
11
ST090-PT1-P1
ST090-VB1.M0
VB1.M0
IOL 5 PIN
ST090
VB1
"See Connection
in cell drawing"
2
6
IO-Link
IO-Link
05
12
13
3
ST090-PS1
PRESIÓN DE
AIRE
7
P
IO-Link
IO-Link
06
07
14
15
ST090-MBK1.P7
ST090-PS1
ISE70-N02-L2
"T" BCC0FCF
3
II (MBK P.X)
I
4
5
2
1
3
1
BNI00HM
BNI EIP-508-005-Z015-013
II, III
1
2
3
4
1
2
3
4
III (PSW)
04
1 2 3 4 5
I (Valve Bank)
4
1) LED verde =indicación de servicio
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
1
4
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
COSMA
PIN
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
MASTER IO LINK
PIN
++ZONE02+ST090&F/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
F
1
OF
2
ST090-M1
ENTRADAS
IO LINK
PPX01
M1.I.00
PPX01
PARTE
PRESENTE
0
I.00
I.01
M1.I.00
0
1
0
1
I.02
I.03
M1.I.02
PPX04
M1.I.03
PPX02
M1.I.01
PPX02
PARTE
PRESENTE
PPX03
PARTE
PRESENTE
PPX03
M1.I.02
1
PPX04
PARTE
PRESENTE
Digital IN
M1.I.01
M1.I.03
2
I.04
I.05
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
1
0
1
4
C02-PX01/PX02
M1.I.08/09
M1.I.08/09
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
I.08
I.09
0
M1.I.12/13
I.12
I.13
0
I.06
I.07
C01-PX01/PX02
M1.I.06/07
M1.I.06/07
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
1
0
1
6
C04-PX01/PX02
M1.I.12/13
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
3
I.10
I.11
C03-PX01/PX02
M1.I.10/11
M1.I.10/11
7
1
0
1
I.14
I.15
BNI0090
BNI IOL-104-S02-R012
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT DEVICE
++ZONE02+ST090&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
2
SMC, ISE70 PRESSURE SWITCH
(1MPa = 145 psi)
SUGGESTED SETTINGS FOR OPERATING PRESSURE OF 0,55MPa (85 PSI):
P_1 = 0,51 MPa (75 PSI), H_1 = 0,07 MPa (10 PSI) (ON AT 0,51, OFF AT 0,44)
TO UNLOCK THE SWITCH TO ALLOW CONFIGURATION CHANGES:
COLOCAR ETIQUETA CERCA DE
SENSOR DE PRESIÓN
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS; THE DISPLAY WILL
SHOW UNLOCK {UnL}; IF THE DISPLAY SHOWS LOCK {LOC}, PRESS THE {UP} OR {DOWN}
BUTTON UNTIL THE DISPLAY SHOWS {UnL}.
2. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
TO CHANGE THE PRESSURE UNITS OF MEASUREMENT:
1. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (2) BUT LESS THAN (4) SECONDS;
THE DISPLAY WILL TOGGLE BETWEEN {P_1} AND THE CURRENT TURN ON POINT (DEFAULT
= 0,52); AFTER (2) SECONDS, THE DISPLAY WILL SHOW 1st OUTPUT {1ot}; IF IT DISPLAYS
{2ot} PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS {1ot}.
SENSOR DE PRESIÓN
AJUSTAR @ 85 PSI
ST090
2. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 1st
HYSTERESIS MODE {1HY}; IF IT DISPLAYS WINDOW COMPARATOR MODE {1un} PRESS THE
{DOWN} BUTTON UNTIL IT DISPLAYS {1HY}.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW
OUTPUT 1 - NORMALLY OPEN {1no}; IF IT DISPLAYS {1nc} PRESS THE {DOWN} BUTTON
UNTIL IT DISPLAYS {1no}.
(BLACK TEXT ON WHITE)
-VÁLVULA DE
CORTE DE AIRE-
ST090
-VÁLVULA DE
CORTE DE AIRE MANUAL-
ENCENDIDO
SOL01
FIXTURE AIR ON
PS1
4. PRESS AND QUICKLY RELEASE THE {SET} BUTTON AGAIN. THE DISPLAY WILL SHOW 'NO
OPTIONAL MENU' {noP}; PRESS THE {DOWN} BUTTON UNTIL IT DISPLAYS 'OPTIONAL
MENU' {oPt}.
5. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY SHOULD NOW SHOW THE
CURRENT UNITS OF MEASURE; PRESS THE {UP} OR {DOWN} BUTTON TO SCROLL
THROUGH THE AVAILABLE UNITS UNTIL THE DESIRED UNITS OF MEASURE IS DISPLAYED.
P
FROM AIR
HEADER
SYSTEM
1
2
2
1
3
3
6. PRESS AND HOLD THE {SET} BUTTON FOR MORE THAN (4) SECONDS TO SAVE THE NEW
SETTINGS.
TO SHEET G2
TO CHANGE THE TURN-ON, TURN-OFF VALUES FOR OUTPUT 1:
1. PRESS AND QUICKLY RELEASE THE {SET} BUTTON; THE DISPLAY WILL TOGGLE BETWEEN
{P_1} AND THE CURRENT TURN ON POINT.
2. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE TURN ON POINT TO THE DESIRED
VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET} BUTTON TO
ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN UNTIL THE TURN
ON POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE, PRESS THE {SET}
BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
3. PRESS AND QUICKLY RELEASE THE {SET} BUTTON. THE DISPLAY WILL TOGGLE BETWEEN
{H_1} AND THE CURRENT HYSTERESIS VALUE (THE DIFFERENCE BETWEEN THE TURN ON
POINT AND THE TURN OFF POINT).
4. PRESS THE {UP} OR {DOWN} BUTTONS TO ADJUST THE HYSTERESIS POINT TO THE
DESIRED VALUE; AFTER THE LEAST SIGNIFICANT DIGIT IS ADJUSTED PRESS THE {SET}
BUTTON TO ADJUST THE NEXT MOST SIGNIFICANT DIGIT; CONTINUE THIS PATTERN
UNTIL THE HYSTERESIS POINT IS AT THE DESIRED VALUE; ONCE AT THE DESIRED VALUE,
PRESS THE {SET} BUTTON FOR (2) SECONDS TO EXIT THE EDIT MODE.
ONCE CONFIGURED AS DESIRED, PRESS AND HOLD THE {SET} BUTTON FOR MORE
THAN (4) SECONDS; THE DISPLAY WILL SHOW UNLOCK {UnL}; PRESS THE {UP} OR
{DOWN} BUTTON UNTIL THE DISPLAY SHOWS {LOC}.
5. PRESS AND QUICKLY RELEASE THE {SET} MODE TO COMPLETE CONFIGURATION.
ENGINEER:
6.
MEXICO
MAGNA
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC AIR PREP DIAGRAM
++ZONE02+ST090&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
BU 1/2"
FROM SHEET G1
/1
ST090
CLAMPS
C01-C02
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
ST090
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
ST090.VB1
12(B)
4
2
3 1
V02
RESERVA
RESERVA
5
5
1
1
3
3
4(A)
4(A)
2(B)
BU 10mm
BU 10mm
L. CUAUTLE
2(B)
BU 10mm
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
MAGNA
4(A)
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
ENGINEER:
2(B)
CLAMP
C03
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
4(A)
2(B)
BU 10mm
CLAMP
C01
MEXICO
SOL12
ABRIR
VB1.O.V02S12
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC MANIFOLD VB1
++ZONE02+ST090&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
BK1.IOCORD1
BK1.IOCORD2
BK1.IOCORD4
BK1.IOCORD5
QTY
BCC0ALW
BCC05LY
ST090-PT1
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 1.00m, 4A.
PT1CORD1
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
ST090-SOL01
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
BCC05LY
DEVICE TAG
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
1
BCC0ALY
MANUFACTURER
DESCRIPTION
24VDC TEE
DISTRIBUTOR
-VÁLVULA DE
CORTE DE AIRE-
ST090-VB1-SPARE1
SPARE
PART NUMBER
BCC0FCF
BCC039K
AV4000-N04-5DZ RECM12
VVQC4000-1A-D-03F
VVQ4000-10A-1
BK1.IOCORD6
BK1.IOCORD7
1
BCC05LU
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
3570
ST090-VB1-SPARE2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
SPARE
VVQC4000-1A-D-03F
VVQ4000-10A-1
ST090-M1
1
BNI0090
ENTRADAS
IO LINK
IO-Link HUB, 16 Inputs
BALLUFF
3570
ST090-SV01
ST090-MBK1
1
BNI00HM
MASTER
IO LINK
Master IO link Module, 16 IO Configurable
BALLUFF
-VÁLVULA DE
CORTE DE AIRE
MANUAL-
Y600T-A
MBK1.P0CORD0
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
E600-N06-A
BALLUFF
VB1M0
MBK1.P7CORD7
1
BCC039K
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
VB1 M0
COMMUNICATION
MODULE
VB1V01
MFL1
SAFETY SHUT OFF
MFL2
SAFETY SHUT OFF
1
2506-N004
1
2506-N004
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
SILENCER
1
2507-N006
EX260-SIL1
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
SILENCER, ZINC DIE CAST, 1/2" NPT
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
VVQC4000-1A-D-03F
VQC4200-51
SMC. KQB2H06-G03
MFL4
SILENCER
PS1
FIXTURE AIR ON
1
2507-N006
ISE70-N02-L2
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
1
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
PRESSURE SENSOR 1/4"
SMC
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
MANUFACTURER
DESCRIPTION
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC
M415-M413-M413-U2060-003)
BALLUFF
1
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT
5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP
BODY PORT
SMC
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
BASE FOR VALVE VQC4000
SMC
BLANK PLATE FOR VALVE VQC SERIES
SMC
BLANKING PLUG
FESTO
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
INTERFACE WITH BRACKET. AC MASS PRO
SMC
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL
TRANSMISSION SYSTEM
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
BASE FOR VALVE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
2
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE
TOUCH FITTINGS
SMC
1
1
2
1
1
2
1
1
1
1
1
SMC
VB1V02
MFL3
VHS50-N06A-Z
QTY
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST090&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0ALW
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
1
IO-Link HUB, 16 Inputs
BALLUFF
BNI0090
1
Master IO link Module, 16 IO Configurable
BALLUFF
BNI00HM
3
CABLE M12 BLACK, MALE STRAIGHT 4-PIN / M12 FEMALE STRAIGHT 5-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC039K
2
SILENCER, ZINC DIE CAST, 1/2" NPT
SMC
2506-N004
2
SILENCER, ZINC DIE CAST, 3/4" NPT
SMC
2507-N006
1
PRESSURE SENSOR 1/4"
SMC
ISE70-N02-L2
1
Splitter connection cable, M12, 30 VDC/VAC, Black, 4.0 A, (BCC M415-M413-M413-U2060-003)
BALLUFF
BCC0FCF
1
SMC AV4000-N04-5DZ valve, soft start 1/2, AV SOFT START UP BODY PORT
SMC
AV4000-N04-5DZ REC-M12
4
BASE FOR VALVE VQC4000
SMC
VVQC4000-1A-D-03F
2
BLANK PLATE FOR VALVE VQC SERIES
SMC
VVQ4000-10A-1
4
BLANKING PLUG
FESTO
3570
1
VALVE, 3 PORT LOCK OUT, VHS HAND VALVE
SMC
VHS50-N06A-Z
1
INTERFACE WITH BRACKET. AC MASS PRO
SMC
Y600T-A
1
PIPING ADAPTER, MODULAR, AC MASS PRO
SMC
E600-N06-A
1
IO-LINK COMMUNICATION MODULE PORT CLASS B, SERIAL TRANSMISSION SYSTEM
SMC
EX260-SIL1
2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
4
SMC KQB2H06-G03 fitting, metal, male conn, KQB2 BRASS ONE TOUCH FITTINGS
SMC
SMC. KQB2H06-G03
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST090&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
ST095
LIFT ASSIST
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+ST095&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
G
Y
YA
REV
SHEET
REFERENCE
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
LAYOUT
PNEUMATICS
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+ST095&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+ST095&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
CYLINDER
C02
CYLINDER
C04
V01
V02
VACUUM CUP
VC04
VACUUM CUP
VC05
VACUUM CUP
VC01
VACUUM CUP
VC02
VACUUM CUP
VC03
VACUUM CUP
VC06
CYLINDER
C01
CYLINDER
C03
V01
V02
ENGINEER:
MAGNA
MEXICO
UP
BUTTON "A"
CYLINDER "EXTEND"
SUCTION CUPS OFF
BUTTON "D"
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
BUTTON "B"
DOWN
BUTTON "C"
SUCTION CUPS ON
CYLINDER "RETRACT"
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST095&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX01
CONNECTIONS IN
CELL DRAWINGS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+ST095&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
EJECTOR 1
VERDE
ROJO
8 mm BU
1/4"
VACUUM CUP
VC01
80mm B
TO SHEET G2
TO SHEET G2
8 mm BU
8 mm BU
EJECTOR 2
VAC ON
BLOW OFF
8 mm BU
1/4"
VACUUM CUP
VC02
80mm B
8 mm BU
8 mm BU
8 mm BU
8 mm BU
8 mm BU
EJECTOR 3
BUTTON "C"
BUTTON "D"
8 mm BU
8 mm BU
8 mm BU
1/4"
VACUUM CUP
VC03
80mm B
AIR SUPPLY
8 mm BU
8 mm BU
8 mm BU
TO SHEET G2
ENGINEER:
MAGNA
MEXICO
VAC ON
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
BLOW OFF
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST095&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
3
EJECTOR 4
8 mm BU
1/4"
VACUUM CUP
VC04
80mm B
8 mm BU
8 mm BU
EJECTOR 5
VAC ON
VAC ON
BLOW OFF
BLOW OFF
8 mm BU
1/4"
VACUUM CUP
VC05
80mm B
8 mm BU
8 mm BU
EJECTOR 6
8 mm BU
1/4"
VACUUM CUP
VC06
80mm B
8 mm BU
8 mm BU
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST095&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
3
BU 1/2"
FROM SHEET G1
/1
FROM SHEET G1
FROM SHEET G1
RETRACT
EXTEND
8 mm BU
ST095
CYLINDERS
C01-C02
EXTENDER
V01
ST095
CYLINDERS
C03-C04
RETRAER
V01
4
5
EXTENDER
V01
2
3 1
2
3 1
V02
5
5
1
3
4(A)
ST095.V02
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 8mm
BU 8mm
2(B)
BU 8mm
BU 8mm
CYLINDER
C01
CYLINDER
C03
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
CYLINDER
C02
CYLINDER
C04
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
4
2
BU 1/8"
1/8" BU
50mm B x 25mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
4
5
V01
ST095.V01
RETRAER
V01
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+ST095&G/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
3
OF
3
DEVICE LIST
DEVICE TAG
V01-MFL1
SILENCER
V01-MFL2
SILENCER
V02-MFL1
SILENCER
V02-MFL2
SILENCER
PART NUMBER
1
2505-N003
1
2505-N003
1
2505-N003
1
2505-N003
ENGINEER:
MAGNA
MEXICO
QTY
L. CUAUTLE
MANUFACTURER
DESCRIPTION
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+ST095&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
4
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
2505-N003
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+ST095&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
SAFETY ROBOT
M-900iB/280L WITH R-30iB Plus/A-Cabinet
040R1
MH / MH ROBOT
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+040R1&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
INPUT / OUTPUT DEVICE
2
INPUT / OUTPUT DEVICE
3
INPUT / OUTPUT DEVICE
4
INPUT / OUTPUT DEVICE
5
INPUT / OUTPUT DEVICE
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
3
PNEUMATIC INDIVIDUAL VALVES
1
BILL OF MATERIAL
2
BILL OF MATERIAL
3
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+040R1&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+040R1&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
VACUUM CUP
VC03
SHOT PIN
C15
V07.
C15-PX01/PX02
VACUUM CUP
VC04
PPX05
PARTE
PRESENTE
CLAMP
C08
CLAMP
C09
V04
C08-PX01/PX02
V04
C09-PX01/PX02
SHOT PIN
C14
VACUUM CUP
VC06
V07.
C14-PX01/PX02
PPX06
VACUUM CUP
VC05
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+040R1&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
CLAMP
C01
PPX01
VACUUM CUP
VC01
PARTE
PRESENTE
V01
C01-PX01/PX02
PPX02
VACUUM CUP
VC02
PARTE
PRESENTE
SHOT PIN
C10
SHOT PIN
C11
V05.
C10-PX01/PX02
V05.
C11-PX01/PX02
CLAMP
C02
CLAMP
C03
V01
C02-PX01/PX02
V01
C03-PX01/PX02
CLAMP
C04
CLAMP
C05
V02
C04-PX01/PX02
V02
C05-PX01/PX02
SHOT PIN
C12
SHOT PIN
C13
V06.
C12-PX01/PX02
V06.
C13-PX01/PX02
CLAMP
C06
CLAMP
C07
V03
C06-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
V03
C07-PX01/PX02
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+040R1&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
040R1-BK1
IO BLOCK
IP:192.168.0.10
040R1-BK2
IO BLOCK
IP:192.168.0.11
LK1
LK2
IP
SN
GW
LK1
255
Power
In
US UA Mod Net
00
LK2
IP
SN
GW
Power
Out
08
09
Power
In
00
01
In/Out
100 LK1 100 LK2
08
09
00
LK2
IP
SN
GW
Power
In
US UA Mod Net
08
00
08
255
Power
Out
100 LK1 100 LK2
01
In/Out
LK2
IP
SN
GW
Power
In
US UA Mod Net
09
LK1
255
Power
Out
100 LK1 100 LK2
01
040R1-BK5
IO BLOCK
IP:192.168.0.14
LK1
255
Power
Out
In/Out
Power
In
US UA Mod Net
09
00
01
In/Out
100 LK1 100 LK2
08
09
In/Out
02
03
10
11
02
03
10
11
02
03
10
11
02
03
10
11
02
03
10
11
04
05
12
13
04
05
12
13
04
05
12
13
04
05
12
13
04
05
12
13
06
07
14
15
06
07
14
15
06
07
14
15
06
07
14
15
06
07
14
15
BNI008P
BNI008P
BNI008P
BNI008P
BNI008P
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
MAGNA
MEXICO
LK2
255
US UA Mod Net
040R1-BK4
IO BLOCK
IP:192.168.0.13
LK1
IP
SN
GW
Power
Out
100 LK1 100 LK2
01
040R1-BK3
IO BLOCK
IP:192.168.0.12
ENGINEER:
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
COSMA
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+040R1&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
040R1-V01
040R1-V02
040R1-V03
040R1-V04
040R1-V05
040R1-V06
040R1-V07
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02 INDIVIDUAL VALVE 03 INDIVIDUAL VALVE 04 INDIVIDUAL VALVE 05 INDIVIDUAL VALVE 06 INDIVIDUAL VALVE 07
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
VQC4200-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+040R1&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
040R1-BK1
IO BLOCK
IP:192.168.0.10
PPX01
BK1.DI.313
PPX01
PARTE
PRESENTE
0
DI.313
DI.314
BK1.DI.313
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.321
00
01
08
09 DI.322
C01-PX01/PX02
BK1.DI.321/322
BK1.DI.321/322
PPX02
BK1.DI.314
PPX02
PARTE
PRESENTE
IN / OUT
BK1.DI.314
PPX03
BK1.DI.315
PPX03
PARTE
PRESENTE
1
DI.315
DI.316
BK1.DI.315
02
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
03
10
11
DI.323
DI.324
C02-PX01/PX02
BK1.DI.323/324
BK1.DI.323/324
PPX04
BK1.DI.316
PPX04
PARTE
PRESENTE
BK1.DI.316
PPX05
BK1.DI.317
PPX05
PARTE
PRESENTE
2
DI.317
DI.318
BK1.DI.317
04
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
6
05
12
13
DI.325
DI.326
C03-PX01/PX02
BK1.DI.325/326
BK1.DI.325/326
PPX06
BK1.DI.318
PPX06
PARTE
PRESENTE
BK1.DI.318
3
DI.319
DI.320
06
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
7
07
14
15
DI.327
DI.328
C04-PX01/PX02
BK1.DI.327/328
BK1.DI.327/328
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+040R1&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
5
040R1-BK2
IO BLOCK
IP:192.168.0.11
C05-PX01/PX02
CLAMP
ABIERTO/
CERRADO
0
C05-PX01/PX02
BK2.DI.329/330
BK2.DI.329/330
DI.329
DI.330
C09-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.337
00
01
08
09 DI.338
C09-PX01/PX02
BK2.DI.337/338
BK2.DI.337/338
IN / OUT
C06-PX01/PX02
CLAMP
ABIERTO/
CERRADO
1
C06-PX01/PX02
BK2.DI.331/332
BK2.DI.331/332
C07-PX01/PX02
CLAMP
ABIERTO/
CERRADO
DI.331
DI.332
02
5
03
10
11
2
C07-PX01/PX02
BK2.DI.333/334
BK2.DI.333/334
C08-PX01/PX02
CLAMP
ABIERTO/
CERRADO
DI.333
DI.334
04
6
05
12
13
3
C08-PX01/PX02
BK2.DI.335/336
BK2.DI.335/336
DI.335
DI.336
06
DI.339
DI.340
DI.341
DI.342
7
07
14
15
DI.343
DI.344
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+040R1&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
5
040R1-BK3
IO BLOCK
IP:192.168.0.12
C10-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
0
C10-PX01/PX02
BK3.DI.345/346
BK3.DI.345/346
DI.345
DI.346
C14-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
4
DI.361
00
01
08
09 DI.362
C14-PX01/PX02
BK3.DI.361/362
BK3.DI.361/362
IN / OUT
C11-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
1
C11-PX01/PX02
BK3.DI.347/348
BK3.DI.347/348
C12-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
DI.347
DI.348
02
03
10
11
2
C12-PX01/PX02
BK3.DI.349/350
BK3.DI.349/350
C13-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
DI.349
DI.350
04
BK3.DI.351/352
DI.351
DI.352
06
DI.363
DI.364
C15-PX01/PX02
BK3.DI.363/364
BK3.DI.363/364
6
05
12
13
3
C13-PX01/PX02
BK3.DI.351/352
C15-PX01/PX02
SHOT PIN
EXTENDIDO/
RETRAÍDO
5
DI.XXX
DI.XXX
7
07
14
15
DI.XXX
DI.XXX
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+040R1&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
5
040R1-BK4
IO BLOCK
IP:192.168.0.13
VC01-02-PX01
BK4.DI.353
VC01-02-PX01
SUJECIÓN
PRESENTE
0
DI.353
DI.354
BK4.DI.353
V02-S14/S12
CLAMPS
CERRAR/
ABRIR
4
DO.315
00
01
08
09 DO.316
V02-S14/S12
BK4.DO.315/316
BK4.DO.315/316
VC03-04-PX01
BK4.DI.354
VC03-04-PX01
SUJECIÓN
PRESENTE
IN / OUT
BK4.DI.354
VC05-06-PX01
SUJECIÓN
PRESENTE
1
VC05-06-PX01
BK4.DI.355
BK4.DI.355
DI.355
DI.356
02
03
10
11
2
DI.XXX
DI.XXX
V01-S14/S12
CLAMPS
CERRAR/
ABRIR
04
BK4.DO.313/314
DO.313
DO.314
06
DO.317
DO.318
V03-S14/S12
BK4.DO.317/318
BK4.DO.317/318
V04-S14/S12
CLAMPS
CERRAR/
ABRIR
6
05
12
13
3
V01-S14/S12
BK4.DO.313/314
V03-S14/S12
CLAMPS
CERRAR/
ABRIR
5
DO.319
DO.320
V04-S14/S12
BK4.DO.319/320
BK4.DO.319/320
7
07
14
15
DO.XXX
DO.XXX
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+040R1&F/4
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
4
OF
5
040R1-BK5
IO BLOCK
IP:192.168.0.14
V05-S14/S12
SHOT PINS
EXTENDER/
RETRAER
0
V05-S14/S12
BK5.DO.321/322
BK5.DO.321/322
DO.321
DO.322
V08-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
4
DO.325
00
01
08
09 DO.327
V08-S14/S12
BK5.DO.325/327
BK5.DO.325/327
IN / OUT
V06-S14/S12
SHOT PINS
EXTENDER/
RETRAER
1
V06-S14/S12
BK5.DO.323/324
BK5.DO.323/324
V07-S14/S12
SHOT PINS
EXTENDER/
RETRAER
DO.323
DO.324
02
03
10
11
2
V07-S14/S12
BK5.DO.349/350
BK5.DO.349/350
DO.349
DO.350
04
06
DO.329
DO.331
V09-S14/S12
BK5.DO.329/331
BK5.DO.329/331
V10-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
6
05
12
13
3
DO.XXX
DO.XXX
V09-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
5
DO.337
DO.339
V10-S14/S12
BK5.DO.337/339
BK5.DO.337/339
7
07
14
15
DO.341
DO.343
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+040R1&F/5
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
5
OF
5
BU 1/2"
FROM ROBOT BASE
040R1
BU 1/2"
BU 1/2"
040R1
CLAMPS
C01-C02-C03
SOL14
CERRAR
VB1.O.V01S14
14(A)
5
4
040R1
CLAMPS
C04-C05
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V02S14
12(B)
14(A)
5
2
3 1
V01
040R1.V01
4
040R1
CLAMPS
C06-C07
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V03S14
12(B)
14(A)
5
2
3 1
V02
5
5
1
3
4(A)
040R1.V02
BU 8mm
5
1
1
3
3
4(A)
BU 8mm
040R1
CLAMPS
C08-C09
SOL12
ABRIR
VB1.O.V03S12
SOL14
CERRAR
VB1.O.V04S14
12(B)
14(A)
5
2
3 1
V03
5
2(B)
4
5
1
1
3
3
4(A)
BU 8mm
SOL12
ABRIR
VB1.O.V04S12
12(B)
4
2
3 1
V04
5
2(B)
BU 8mm
040R1.V03
TO SHEET G2
/2
040R1.V04
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 8mm
BU 8mm
2(B)
BU 8mm
BU 8mm
CLAMP
C01
CLAMP
C04
CLAMP
C06
CLAMP
C08
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
CLAMP
C02
CLAMP
C05
CLAMP
C07
CLAMP
C09
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
CLAMP
C03
4
2
BU 1/8"
1/8" BU
40mm B x 40mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+040R1&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
3
BU 1/2"
FROM ROBOT BASE
040R1
/1
BU 1/2"
BU 1/2"
040R1
SHOT PINS
C10-C11
SOL14
RETRAER
VB1.O.V05S14
14(A)
5
4
040R1
SHOT PINS
C12-C13
SOL12
EXTENDER
VB1.O.V05S12
SOL14
RETRAER
VB1.O.V06S14
12(B)
14(A)
5
2
3 1
V05
040R1.V05
040R1
SHOT PINS
C14-C15
SOL12
EXTENDER
VB1.O.V06S12
SOL14
RETRAER
VB1.O.V07S14
12(B)
14(A)
5
2
3 1
V06
5
5
1
3
4(A)
040R1.V06
5
1
1
3
3
4(A)
BU 8mm
SOL12
EXTENDER
VB1.O.V07S12
12(B)
4
2
3 1
V07
5
2(B)
BU 8mm
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 8mm
040R1.V07
BU 8mm
2(B)
BU 8mm
BU 8mm
SHOT PIN
C10
SHOT PIN
C12
SHOT PIN
C14
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
SHOT PIN
C11
SHOT PIN
C13
SHOT PIN
C15
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
4
2
BU 1/4"
1/4" BU
77mm B x 25mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
4
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
TO SHEET G3
/3
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+040R1&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
3
FROM TO
SHEET G2
/2
PR1
PRESSURE
REGULATOR
BU 1/2"
BU 10 mm
BU 10 mm
040R1
VACUUM CUPS
VC01-VC02
040R1
VACUUM CUPS
VC03-VC04
5 BAR
SUCCIONAR
V08.DO.325
SOPLAR
V08.DO.327
SUCCIONAR
V09.DO.329
10 mm BU 1/8"
8 mm BU
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
80mm B
VACUUM CUP
VC06
80mm B
80mm B
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
1/4"
VACUUM CUP
VC05
VACUUM CUP
VC04
80mm B
ENGINEER:
8 mm BU
80mm B
VACUUM CUP
VC02
SOPLAR
V10.DO.339
1/4"
VACUUM CUP
VC03
80mm B
(2)
SUCCIONAR
V10.DO.337
10 mm BU 1/8"
1/4"
VACUUM CUP
VC01
(4)
SOPLAR
V09.DO.331
10 mm BU 1/8"
8 mm BU
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
040R1
VACUUM CUPS
VC05-VC06
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+040R1&G/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
3
OF
3
DEVICE LIST
DEVICE TAG
040R1-BK1
IO BLOCK
BK1CORD1
BK1CORD2
BK1CORD3
BK1CORD5
BK1CORD6
BK1CORD7
BK1CORD8
040R1-BK2
IO BLOCK
BK2CORD1
BK2CORD2
BK2CORD3
BK2CORD4
BK2CORD5
040R1-BK3
IO BLOCK
PART NUMBER
1
BNI008P
BCC0ALW
BCC0ALY
BCC0ALY
BCC05LY
BCC05LY
BCC05LY
BCC05LY
BCC05LY
BCC05LZ
BCC05LY
BCC05LY
ENGINEER:
MEXICO
L. CUAUTLE
BALLUFF
BK3CORD1
BK3CORD2
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD3
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD4
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BK3CORD5
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
1
BNI008P
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
DEVICE TAG
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 1.00m, 4A.
1
BNI008P
MANUFACTURER
DESCRIPTION
1
1
BCC05LW
MAGNA
QTY
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
BK3CORD6
040R1-BK4
IO BLOCK
BK4CORD1
BK4CORD2
BK4CORD4
BK4CORD5
BK4CORD6
BK4CORD7
040R1-BK5
IO BLOCK
BK5CORD1
PART NUMBER
BCC05LW
BCC05LY
BCC05LW
BCC05LY
BCC05LW
BCC05LY
BNI008P
BCC0AL9
BCC05LU
BCC05LU
BCC05LU
BCC05LU
BCC05LU
BNI008P
BCC05LU
QTY
MANUFACTURER
DESCRIPTION
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+040R1&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
3
DEVICE LIST
DEVICE TAG
BK5CORD2
BK5CORD3
PART NUMBER
QTY
1
BCC05LU
1
BCC05LU
MANUFACTURER
DESCRIPTION
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
DEVICE TAG
V03-MFL2
PART NUMBER
SILENCER
2505-N003
V04
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BK5CORD5
10.02.02.03490
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
V04-MFL1
SILENCER
BK5CORD6
BK5CORD7
10.02.02.03490
10.02.02.03490
1
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
SCHMALZ
V04-MFL2
SILENCER
2505-N003
V05
VQ4000-PW-DAK0031
4
SHOT PINS
PR1
PRESSURE
REGULATOR
AR40K-N04B-Z-B
1
PRESSURE REGULATOR 1/2"
VQC4200-51
SMC
V05-MFL1
SILENCER
V01
CLAMPS
VQ4000-PW-DAK0031
4
1
VQC4200-51
V01-MFL1
SILENCER
1
1
2505-N003
INDIVIDUAL BASE VQC4000
SILENCER
1
2505-N003
V05-MFL2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER
2505-N003
V06
VQ4000-PW-DAK0031
4
SILENCER, ZINC DIE CAST, 3/8" NPT
VQC4200-51
SMC
V06-MFL1
SILENCER
V02
CLAMPS
VQ4000-PW-DAK0031
4
1
VQC4200-51
V02-MFL1
SILENCER
1
1
2505-N003
INDIVIDUAL BASE VQC4000
SILENCER
1
2505-N003
V06-MFL2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
V07
VQ4000-PW-DAK0031
4
SILENCER, ZINC DIE CAST, 3/8" NPT
VQC4200-51
SMC
SILENCER
CLAMPS
VQ4000-PW-DAK0031
4
1
VQC4200-51
V03-MFL1
SILENCER
1
1
2505-N003
INDIVIDUAL BASE VQC4000
V07-MFL2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
1
1
1
1
1
1
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
INDIVIDUAL BASE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
INDIVIDUAL BASE VQC4000
SMC
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SMC
SILENCER
2505-N003
V08.
SCPS15G02NCM12-5P
NP
VACUUM CUPS
ENGINEER:
2505-N003
SILENCER
V07-MFL1
V03
1
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SHOT PINS
V02-MFL2
2505-N003
1
MANUFACTURER
DESCRIPTION
SMC
SHOT PINS
V01-MFL2
2505-N003
QTY
CSL Stellantis
BATTERY
1
1
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+040R1&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
3
DEVICE LIST
DEVICE TAG
PART NUMBER
QTY
V09.
SCPS15G02NCM12-5P
NP
1
SCPS15G02NCM12-5P
NP
1
VACUUM CUPS
V10.
VACUUM CUPS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
MANUFACTURER
DESCRIPTION
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+040R1&Y/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
3
OF
3
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
5
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0ALW
2
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
10
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 2 m, 4A.
BALLUFF
BCC05LY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 3 m, 4A.
BALLUFF
BCC05LZ
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
8
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
3
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES, 2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
10.02.02.03490
1
PRESSURE REGULATOR 1/2"
SMC
AR40K-N04B-Z-B
7
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
7
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
14
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
3
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SCPS15G02NCM12-5PNP
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+040R1&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
SAFETY ROBOT
R-2000iC/210F WITH R-30iB Plus/A-Cabinet
060R1
MH ROBOT WITH STATIONARY WELD GUN
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+060R1&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
3
STATION EQUIPMENT LAYOUT CAP CHANGER
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
INPUT / OUTPUT DEVICE
2
INPUT / OUTPUT DEVICE
3
INPUT / OUTPUT DEVICE
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+060R1&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
002
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+060R1&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
VACUUM CUP
VC03
VACUUM CUP
VC04
CLAMP
C01
CLAMP
C02
V01
C01-PX01/PX02
V01
C02-PX01/PX02
VACUUM CUP
VC01
VACUUM CUP
VC02
CAP CHANGER
C05
C05-PX01
V03
C05-PX02
CLAMP
C03
CLAMP
C04
V02
C03-PX01/PX02
V02
C04-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+060R1&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
3
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+060R1&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
3
C05-PX01
POSICION
CASA
CAP CHANGER
PPX06
CAP
SUPERIOR
C05-PX02
POSICION
TRABAJO
CAP CHANGER
PPX07
CARGADOR
SUPERIOR
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PPX05
PPX09
PPX08
CAP
PRESENTE
CARGADOR
INFERIOR
CAP
INFERIOR
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT CAP CHANGER
++ZONE02+060R1&B/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
3
OF
3
060R1-BK1
IO BLOCK
IP:192.168.0.10
060R1-BK2
IO BLOCK
IP:192.168.0.11
LK1
LK2
IP
SN
GW
LK1
255
Power
In
US UA Mod Net
00
LK2
IP
SN
GW
Power
Out
08
Power
In
00
01
In/Out
100 LK1 100 LK2
08
255
Power
Out
Power
In
US UA Mod Net
09
00
100 LK1 100 LK2
01
In/Out
08
09
In/Out
02
03
10
11
02
03
10
11
02
03
10
11
04
05
12
13
04
05
12
13
04
05
12
13
06
07
14
15
06
07
14
15
06
07
14
15
BNI008P
BNI008P
BNI008P
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
MAGNA
MEXICO
LK2
255
US UA Mod Net
09
LK1
IP
SN
GW
Power
Out
100 LK1 100 LK2
01
060R1-BK3
IO BLOCK
IP:192.168.0.12
ENGINEER:
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
COSMA
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+060R1&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
060R1-V01
060R1-V02
060R1-V03
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02 INDIVIDUAL VALVE 03
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4200-51
VQC4200-51
VQC4100-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+060R1&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
060R1-BK1
IO BLOCK
IP:192.168.0.10
PPX01
BK1.DI.313
PPX01
PARTE
PRESENTE
0
DI.313
DI.314
BK1.DI.313
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.323
00
01
08
09 DI.324
C02-PX01/PX02
BK1.DI.323/324
BK1.DI.323/324
PPX02
BK1.DI.314
PPX02
PARTE
PRESENTE
IN / OUT
BK1.DI.314
PPX03
BK1.DI.315
PPX03
PARTE
PRESENTE
1
DI.315
DI.316
BK1.DI.315
02
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
03
10
11
DI.325
DI.326
C03-PX01/PX02
BK1.DI.325/326
BK1.DI.325/326
PPX04
BK1.DI.316
PPX04
PARTE
PRESENTE
BK1.DI.316
2
DI.317
DI.318
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
04
05
12
13
3
C01-PX01/PX02
BK1.DI.321/322
BK1.DI.321/322
DI.321
DI.322
06
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
6
DI.327
DI.328
C04-PX01/PX02
BK1.DI.327/328
BK1.DI.327/328
7
07
14
15
DI.329
DI.330
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+060R1&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
060R1-BK2
IO BLOCK
IP:192.168.0.11
VC01-02-PX01
BK2.DI.353
VC01-02-PX01
SUJECIÓN
PRESENTE
0
DI.353
DI.354
BK2.DI.353
4
DO.317
00
01
08
09 DO.318
VC03-04-PX01
BK2.DI.354
VC03-04-PX01
SUJECIÓN
PRESENTE
IN / OUT
BK2.DI.354
1
DI.355
DI.356
V01-S14/S12
CLAMPS
CERRAR/
ABRIR
02
03
10
11
2
V01-S14/S12
BK2.DO.313/314
BK2.DO.313/314
V02-S14/S12
CLAMPS
CERRAR/
ABRIR
DO.313
DO.314
04
BK2.DO.315/316
DO.315
DO.316
06
DO.325
DO.327
V04-S14/S12
BK2.DO.325/327
BK2.DO.325/327
V05-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
6
05
12
13
3
V02-S14/S12
BK2.DO.315/316
V04-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
5
DO.329
DO.331
V05-S14/S12
BK2.DO.329/331
BK2.DO.329/331
7
07
14
15
DO.337
DO.339
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+060R1&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
060R1-BK3
IO BLOCK
IP:192.168.0.12
PPX05
CAP
PRESENTE
0
PPX05
BK3.DI.361
BK3.DI.361
DI.361
DI.362
4
DI.XXX
00
01
08
09 DI.XXX
IN / OUT
PPX06
BK3.DI.363
PPX06
CAP
SUPERIOR
1
DI.363
DI.364
BK3.DI.363
02
V03-S14/S12
CAP CHANGER
LOCALIZAR/
LIBERAR
5
03
10
11
DO.351
DO.352
V03-S14/S12
BK3.DO.351/352
BK3.DO.351/352
PPX07
BK3.DI.364
PPX07
CARGADOR
SUPERIOR
BK3.DI.364
PPX08
BK3.DI.365
PPX08
CAP
INFERIOR
2
DI.365
DI.366
BK3.DI.365
04
6
05
12
13
DO.XXX
DO.XXX
PPX09
BK3.DI.366
PPX09
CARGADOR
INFERIOR
BK3.DI.366
C05-PX01
BK3.DI.367
C05-PX01
CAP CHANGER
LIBERADO
3
DI.367
DI.368
BK3.DI.367
06
7
07
14
15
DO.XXX
DO.XXX
C05-PX02
BK3.DI.368
C05-PX02
CAP CHANGER
LOCALIZADO
BK3.DI.368
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+060R1&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
BU 1/2"
FROM ROBOT BASE
060R1
PR1
PRESSURE
REGULATOR
BU 1/2"
TO SHEET G3
/2
5 BAR
060R1
CLAMPS
C01-C02
060R1
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V01S14
060R1
CAP CHANGER
C05
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V02S14
SOL14
AVANZAR
VB1.O.V03S14
060R1
VACUUM CUPS
VC01-VC02
SUCCIONAR
V04.DO.325
14(A)
5
12(B)
4
2
14(A)
5
3 1
V01
060R1.V01
12(B)
4
5
5
1
3
060R1.V02
5
1
1
3
3
4(A)
BU 8mm
1
1
1
3
3
3
BU 8mm
4
2
CLAMP
C02
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
ENGINEER:
L. CUAUTLE
(2)
DESIGN SOURCE:
2(B)
BU 8mm
BU 8mm
4
2
BU 1/4"
1/4" BU
63mm B x 75mm S
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
1/4"
VACUUM CUP
VC01
85mm B
85mm B
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
8 mm BU
VACUUM CUP
VC02
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
COSMA
10 mm BU 1/8"
CAP CHANGER
C05
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
060R1.V03
4(A)
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
3 1
5
CLAMP
C03
2
2
5
2(B)
BU 8mm
CLAMP
C01
4
4
V03
5
2(B)
BU 8mm
MAGNA
14(A)
5
3 1
V02
4(A)
MEXICO
2
SOPLAR
V04.DO.327
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+060R1&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
FROM PRESSURE
REGULATOR
/1
060R1
VACUUM CUPS
VC03-VC04
SUCCIONAR
V05.DO.329
SOPLAR
V05.DO.331
10 mm BU 1/8"
8 mm BU
1/4"
VACUUM CUP
VC03
85mm B
VACUUM CUP
VC04
85mm B
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+060R1&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
060R1-BK1
IO BLOCK
BK1CORD1
BK1CORD2
BK1CORD4
BK1CORD5
BK1CORD6
PART NUMBER
QTY
1
BNI008P
BCC0ALY
BCC0ALY
BCC05LW
BCC05LW
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
DEVICE TAG
BK3CORD2
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD3
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD4
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BK3CORD6
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
BCC05LW
MANUFACTURER
DESCRIPTION
PR1
PART NUMBER
BCC0AL9
BCC0AL9
BCC0AL9
BCC05LU
PRESSURE
REGULATOR
AR40K-N04B-Z-B
V01
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BK1CORD7
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V01-MFL1
SILENCER
060R1-BK2
IO BLOCK
BK2CORD1
BK2CORD3
1
BNI008P
1
BCC0AL9
1
BCC05LU
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
V01-MFL2
SILENCER
2505-N003
V02
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BALLUFF
V02-MFL1
SILENCER
BK2CORD4
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
10.02.02.03490
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SILENCER
2505-N003
10.02.02.03490
1
V03
VQ4000-PW-DAK0031
4
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
VQC4100-51
V03-MFL1
060R1-BK3
IO BLOCK
1
BNI008P
SILENCER
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
1
BCC05LU
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
PRESSURE REGULATOR 1/2"
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, SINGLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
1
1
1
1
1
1
1
1
2505-N003
1
1
1
BALLUFF
V03-MFL2
BK3CORD1
1
SCHMALZ
CAP CHANGER
BK2CORD7
2505-N003
MANUFACTURER
DESCRIPTION
BALLUFF
V02-MFL2
BK2CORD6
2505-N003
QTY
SILENCER
2505-N003
1
BALLUFF
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+060R1&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
QTY
V04
SCPS15G02NCM12-5P
NP
1
SCPS15G02NCM12-5P
NP
1
VACUUM CUPS
V05
VACUUM CUPS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
MANUFACTURER
DESCRIPTION
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+060R1&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
3
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
2
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
4
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES, 2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
10.02.02.03490
1
PRESSURE REGULATOR 1/2"
SMC
AR40K-N04B-Z-B
3
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, SINGLE SOLENOID, METAL
SEAL
SMC
VQC4100-51
2
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SCPS15G02NCM12-5PNP
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+060R1&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
SAFETY ROBOT
R-2000iC/210F WITH R-30iB Plus/A-Cabinet
070R1
MH ROBOT WITH STATIONARY WELD GUN
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+070R1&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
G
Y
YA
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
PNEUMATICS
BILL OF
MATERIAL
BOM'S
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
3
STATION EQUIPMENT LAYOUT CAP CHANGER
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
INPUT / OUTPUT DEVICE
2
INPUT / OUTPUT DEVICE
3
INPUT / OUTPUT DEVICE
1
PNEUMATIC INDIVIDUAL VALVES
2
PNEUMATIC INDIVIDUAL VALVES
1
BILL OF MATERIAL
2
BILL OF MATERIAL
1
BOM DETAILS:
ENGINEER:
MAGNA
MEXICO
DESCRIPTION
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+070R1&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
002
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+070R1&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
VACUUM CUP
VC03
VACUUM CUP
VC04
CLAMP
C01
CLAMP
C02
V01
C01-PX01/PX02
V01
C02-PX01/PX02
VACUUM CUP
VC01
VACUUM CUP
VC02
CAP CHANGER
C05
C05-PX01
V03
C05-PX02
CLAMP
C03
CLAMP
C04
V02
C03-PX01/PX02
V02
C04-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+070R1&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
3
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+070R1&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
3
C05-PX01
POSICION
CASA
CAP CHANGER
PPX06
CAP
SUPERIOR
C05-PX02
POSICION
TRABAJO
CAP CHANGER
PPX07
CARGADOR
SUPERIOR
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PPX05
PPX09
PPX08
CAP
PRESENTE
CARGADOR
INFERIOR
CAP
INFERIOR
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT CAP CHANGER
++ZONE02+070R1&B/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
3
OF
3
070R1-BK1
IO BLOCK
IP:192.168.0.10
070R1-BK2
IO BLOCK
IP:192.168.0.11
LK1
LK2
IP
SN
GW
LK1
255
Power
In
US UA Mod Net
00
LK2
IP
SN
GW
Power
Out
08
Power
In
00
01
In/Out
100 LK1 100 LK2
08
255
Power
Out
Power
In
US UA Mod Net
09
00
100 LK1 100 LK2
01
In/Out
08
09
In/Out
02
03
10
11
02
03
10
11
02
03
10
11
04
05
12
13
04
05
12
13
04
05
12
13
06
07
14
15
06
07
14
15
06
07
14
15
BNI008P
BNI008P
BNI008P
BNI EIP-302-105-R015
BNI EIP-302-105-R015
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
MAGNA
MEXICO
LK2
255
US UA Mod Net
09
LK1
IP
SN
GW
Power
Out
100 LK1 100 LK2
01
070R1-BK3
IO BLOCK
IP:192.168.0.12
ENGINEER:
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
COSMA
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+070R1&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
070R1-V01
070R1-V02
070R1-V03
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02 INDIVIDUAL VALVE 03
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4200-51
VQC4200-51
VQC4100-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+070R1&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
070R1-BK1
IO BLOCK
IP:192.168.0.10
PPX01
BK1.DI.313
PPX01
PARTE
PRESENTE
0
DI.313
DI.314
BK1.DI.313
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.323
00
01
08
09 DI.324
C02-PX01/PX02
BK1.DI.323/324
BK1.DI.323/324
PPX02
BK1.DI.314
PPX02
PARTE
PRESENTE
IN / OUT
BK1.DI.314
PPX03
BK1.DI.315
PPX03
PARTE
PRESENTE
1
DI.315
DI.316
BK1.DI.315
02
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
03
10
11
DI.325
DI.326
C03-PX01/PX02
BK1.DI.325/326
BK1.DI.325/326
PPX04
BK1.DI.316
PPX04
PARTE
PRESENTE
BK1.DI.316
2
DI.317
DI.318
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
04
05
12
13
3
C01-PX01/PX02
BK1.DI.321/322
BK1.DI.321/322
DI.321
DI.322
06
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
6
DI.327
DI.328
C04-PX01/PX02
BK1.DI.327/328
BK1.DI.327/328
7
07
14
15
DI.329
DI.330
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+070R1&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
3
070R1-BK2
IO BLOCK
IP:192.168.0.11
VC01-02-PX01
BK2.DI.353
VC01-02-PX01
SUJECIÓN
PRESENTE
0
DI.353
DI.354
BK2.DI.353
4
DO.317
00
01
08
09 DO.318
VC03-04-PX01
BK2.DI.354
VC03-04-PX01
SUJECIÓN
PRESENTE
IN / OUT
BK2.DI.354
1
DI.355
DI.356
V01-S14/S12
CLAMPS
CERRAR/
ABRIR
02
03
10
11
2
V01-S14/S12
BK2.DO.313/314
BK2.DO.313/314
V02-S14/S12
CLAMPS
CERRAR/
ABRIR
DO.313
DO.314
04
BK2.DO.315/316
DO.315
DO.316
06
DO.325
DO.327
V04-S14/S12
BK2.DO.325/327
BK2.DO.325/327
V05-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
6
05
12
13
3
V02-S14/S12
BK2.DO.315/316
V04-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
5
DO.329
DO.331
V05-S14/S12
BK2.DO.329/331
BK2.DO.329/331
7
07
14
15
DO.337
DO.339
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+070R1&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
3
070R1-BK3
IO BLOCK
IP:192.168.0.12
PPX05
CAP
PRESENTE
0
PPX05
BK3.DI.361
BK3.DI.361
DI.361
DI.362
4
DI.XXX
00
01
08
09 DI.XXX
IN / OUT
PPX06
BK3.DI.363
PPX06
CAP
SUPERIOR
1
DI.363
DI.364
BK3.DI.363
02
V03-S14/S12
CAP CHANGER
LOCALIZAR/
LIBERAR
5
03
10
11
DO.351
DO.352
V03-S14/S12
BK3.DO.351/352
BK3.DO.351/352
PPX07
BK3.DI.364
PPX07
CARGADOR
SUPERIOR
BK3.DI.364
PPX08
BK3.DI.365
PPX08
CAP
INFERIOR
2
DI.365
DI.366
BK3.DI.365
04
6
05
12
13
DO.XXX
DO.XXX
PPX09
BK3.DI.366
PPX09
CARGADOR
INFERIOR
BK3.DI.366
C05-PX01
BK3.DI.367
C05-PX01
CAP CHANGER
LIBERADO
3
DI.367
DI.368
BK3.DI.367
06
7
07
14
15
DO.XXX
DO.XXX
C05-PX02
BK3.DI.368
C05-PX02
CAP CHANGER
LOCALIZADO
BK3.DI.368
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+070R1&F/3
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
3
OF
3
BU 1/2"
FROM ROBOT BASE
070R1
PR1
PRESSURE
REGULATOR
BU 1/2"
TO SHEET G3
/2
5 BAR
070R1
CLAMPS
C01-C02
070R1
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V01S14
070R1
CAP CHANGER
C05
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V02S14
SOL14
AVANZAR
VB1.O.V03S14
070R1
VACUUM CUPS
VC01-VC02
SUCCIONAR
V04.DO.325
14(A)
5
12(B)
4
2
14(A)
5
3 1
V01
070R1.V01
12(B)
4
5
5
1
3
070R1.V02
5
1
1
3
3
4(A)
BU 8mm
1
1
1
3
3
3
BU 8mm
4
2
CLAMP
C02
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
ENGINEER:
L. CUAUTLE
(2)
DESIGN SOURCE:
2(B)
BU 8mm
BU 8mm
4
2
BU 1/4"
1/4" BU
63mm B x 75mm S
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
1/4"
VACUUM CUP
VC01
85mm B
85mm B
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
8 mm BU
VACUUM CUP
VC02
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
COSMA
10 mm BU 1/8"
CAP CHANGER
C05
BU 1/4"
1/4" BU
63mm B x 63mm S
(4)
070R1.V03
4(A)
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
3 1
5
CLAMP
C03
2
2
5
2(B)
BU 8mm
CLAMP
C01
4
4
V03
5
2(B)
BU 8mm
MAGNA
14(A)
5
3 1
V02
4(A)
MEXICO
2
SOPLAR
V04.DO.327
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+070R1&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
2
FROM PRESSURE
REGULATOR
/1
070R1
VACUUM CUPS
VC03-VC04
SUCCIONAR
V05.DO.329
SOPLAR
V05.DO.331
10 mm BU 1/8"
8 mm BU
1/4"
VACUUM CUP
VC03
85mm B
VACUUM CUP
VC04
85mm B
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+070R1&G/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
2
OF
2
DEVICE LIST
DEVICE TAG
070R1-BK1
IO BLOCK
BK1CORD1
BK1CORD2
BK1CORD4
BK1CORD5
BK1CORD6
PART NUMBER
QTY
1
BNI008P
BCC0ALY
BCC0ALY
BCC05LW
BCC05LW
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
DEVICE TAG
BK3CORD2
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD3
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BK3CORD4
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BK3CORD6
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
1
BCC05LW
MANUFACTURER
DESCRIPTION
PR1
PART NUMBER
BCC0AL9
BCC0AL9
BCC0AL9
BCC05LU
PRESSURE
REGULATOR
AR40K-N04B-Z-B
V01
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BK1CORD7
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V01-MFL1
SILENCER
070R1-BK2
IO BLOCK
BK2CORD1
BK2CORD3
1
BNI008P
1
BCC0AL9
1
BCC05LU
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
V01-MFL2
SILENCER
2505-N003
V02
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BALLUFF
V02-MFL1
SILENCER
BK2CORD4
1
BCC05LU
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
10.02.02.03490
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SILENCER
2505-N003
10.02.02.03490
1
V03
VQ4000-PW-DAK0031
4
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
VQC4100-51
V03-MFL1
070R1-BK3
IO BLOCK
1
BNI008P
SILENCER
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
1
BCC05LU
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
PRESSURE REGULATOR 1/2"
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, SINGLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
1
1
1
1
1
1
1
1
1
2505-N003
1
1
1
BALLUFF
V03-MFL2
BK3CORD1
1
SCHMALZ
CAP CHANGER
BK2CORD7
2505-N003
MANUFACTURER
DESCRIPTION
BALLUFF
V02-MFL2
BK2CORD6
2505-N003
QTY
SILENCER
2505-N003
1
BALLUFF
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+070R1&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
2
DEVICE LIST
DEVICE TAG
PART NUMBER
QTY
V04
SCPS15G02NCM12-5P
NP
1
SCPS15G02NCM12-5P
NP
1
VACUUM CUPS
V05
VACUUM CUPS
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
MANUFACTURER
DESCRIPTION
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
DEVICE TAG
PART NUMBER
QTY
MANUFACTURER
DESCRIPTION
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+070R1&Y/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
2
OF
2
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
3
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
2
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
4
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES, 2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
10.02.02.03490
1
PRESSURE REGULATOR 1/2"
SMC
AR40K-N04B-Z-B
3
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
6
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
1
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, SINGLE SOLENOID, METAL
SEAL
SMC
VQC4100-51
2
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SCPS15G02NCM12-5PNP
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+070R1&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1
CSL - Stellantis
BATTERY COVER
BATT_CVR_01_TOOLING
SAFETY ROBOT
R-2000iC/210F WITH R-30iB Plus/A-Cabinet
080R1
MH ROBOT
MAGNA
MEXICO
ENGINEER:
L. CUAUTLE
DESIGN SOURCE:
COSMA
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TITLE AND REFERENCE SHEET
++ZONE02+080R1&A/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
1
OF
3
SECTION
A
B
C
F
REV
SHEET
REFERENCE
LAYOUT
INTERCONNECT
STANDARD I/O
DESCRIPTION
1
TITLE AND REFERENCE SHEET
2
TABLE OF CONTENTS
3
REVISION LIST
1
STATION EQUIPMENT LAYOUT
2
STATION EQUIPMENT LAYOUT
1
LAYOUT DIAGRAM
2
LAYOUT DIAGRAM
1
INPUT / OUTPUT DEVICE
2
INPUT / OUTPUT DEVICE
G
PNEUMATICS
1
PNEUMATIC INDIVIDUAL VALVES
Y
BILL OF
MATERIAL
1
BILL OF MATERIAL
BOM'S
1
BOM DETAILS:
YA
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
TABLE OF CONTENTS
++ZONE02+080R1&A/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
2
OF
3
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
REV
SHEETS AFF'D
OP#
SEC/SHEET
CHANGE DESCRIPTION
DATE
CHANGE
CODE
AUTH.
BY
CHANGED
BY
000
001
002
CHANGE CODE
PR PRODUCT CHANGE
R PLANT REQUEST
MECHANICAL
MP
PROCESS CHANGE
CONTROL
CP
PROCESS CHANGE
MECHANICAL
M
DESIGN CHANGE
CONTROL
C
DESIGN CHANGE
FLOOR AND
F
BUILD CHANGE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
REVISION LIST
++ZONE02+080R1&A/3
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
A
3
OF
3
VACUUM CUP
VC03
VACUUM CUP
VC04
CLAMP
C01
CLAMP
C02
V01
C01-PX01/PX02
V01
C02-PX01/PX02
VACUUM CUP
VC01
VACUUM CUP
VC02
CLAMP
C03
CLAMP
C04
V02
C03-PX01/PX02
V02
C04-PX01/PX02
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+080R1&B/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
1
OF
2
PPX02
PPX01
PARTE
PRESENTE
PARTE
PRESENTE
PPX03
PPX04
PARTE
PRESENTE
PARTE
PRESENTE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
STATION EQUIPMENT LAYOUT
++ZONE02+080R1&B/2
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
B
2
OF
2
080R1-BK1
IO BLOCK
IP:192.168.0.10
080R1-BK2
IO BLOCK
IP:192.168.0.11
LK1
LK2
IP
SN
GW
LK1
IP
SN
GW
255
Power
Out
Power
In
US UA Mod Net
00
LK2
Power
Out
100 LK1 100 LK2
01
08
Power
In
US UA Mod Net
09
00
01
In/Out
100 LK1 100 LK2
08
09
In/Out
02
03
10
11
02
03
10
11
04
05
12
13
04
05
12
13
06
07
14
15
06
07
14
15
BNI008P
BNI008P
BNI EIP-302-105-R015
BNI EIP-302-105-R015
PIN
2
1
3
4
M12 MALE
D CODE (ENET)
MAGNA
MEXICO
255
ENGINEER:
L. CUAUTLE
FUNCTION
1
Tx+
2
Rx+
3
Tx-
4
Rx-
DESIGN SOURCE:
COSMA
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PIN
1
4
2
3
4 PIN CONNECTOR
M12 MALE
FUNCTION
3
1
PIN
FUNCTION
DESCRIPTION
1
3
FUNCTION
DESCRIPTION
1
+24 VDC (BN)
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
1
+24 VDC (BN)
ACTUATOR POWER SUPPLY
2
INPUT / OUTPUT (WH)
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
2
+24 VDC (WH)
MODULE / SENSOR POWER SUPPLY
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4
2
4 PIN CONNECTOR
7/8" FEMALE
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
2
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4 PIN CONNECTOR
7/8" MALE
4
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
PIN
++ZONE02+080R1&C/1
3
0 VDC (BU)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
4
0 VDC (BK)
GND MODULE / SENSOR AND
ACTUATOR SUPPLY
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
C
1
OF
2
080R1-V01
080R1-V02
INDIVIDUAL VALVE 01 INDIVIDUAL VALVE 02
VQ4000-PW-DAK00314 VQ4000-PW-DAK00314
VQC4200-51
VQC4200-51
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
SHEET
DESCRIPTION:
DRAWING NUMBER:
LAYOUT DIAGRAM
BATT_CVR_01
++ZONE02+080R1&C/2
FUNCTION
PIN
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
1
4
2
3
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
4 PIN CONNECTOR
M12 MALE
REVISION
RELEASE DATE:
SECTION SHEET
NUMBER:
LETTER: NUMBER:
30.04.2023
000
DATE:
15.08.2023
C
2
OF
2
080R1-BK1
IO BLOCK
IP:192.168.0.10
PPX01
BK1.DI.313
PPX01
PARTE
PRESENTE
0
DI.313
DI.314
BK1.DI.313
C02-PX01/PX02
CLAMP
ABIERTO/
CERRADO
4
DI.323
00
01
08
09 DI.324
C02-PX01/PX02
BK1.DI.323/324
BK1.DI.323/324
PPX02
BK1.DI.314
PPX02
PARTE
PRESENTE
IN / OUT
BK1.DI.314
PPX03
BK1.DI.315
PPX03
PARTE
PRESENTE
1
DI.315
DI.316
BK1.DI.315
02
C03-PX01/PX02
CLAMP
ABIERTO/
CERRADO
5
03
10
11
DI.325
DI.326
C03-PX01/PX02
BK1.DI.325/326
BK1.DI.325/326
PPX04
BK1.DI.316
PPX04
PARTE
PRESENTE
BK1.DI.316
2
DI.317
DI.318
C01-PX01/PX02
CLAMP
ABIERTO/
CERRADO
04
05
12
13
3
C01-PX01/PX02
BK1.DI.321/322
BK1.DI.321/322
DI.321
DI.322
06
C04-PX01/PX02
CLAMP
ABIERTO/
CERRADO
6
DI.327
DI.328
C04-PX01/PX02
BK1.DI.327/328
BK1.DI.327/328
7
07
14
15
DI.329
DI.330
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+080R1&F/1
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
1
OF
2
080R1-BK2
IO BLOCK
IP:192.168.0.11
VC01-02-PX01
BK2.DI.353
VC01-02-PX01
SUJECIÓN
PRESENTE
0
DI.353
DI.354
BK2.DI.353
4
DO.317
00
01
08
09 DO.318
VC03-04-PX01
BK2.DI.354
VC03-04-PX01
SUJECIÓN
PRESENTE
IN / OUT
BK2.DI.354
1
DI.355
DI.356
V01-S14/S12
CLAMPS
CERRAR/
ABRIR
02
03
10
11
2
V01-S14/S12
BK2.DO.313/314
BK2.DO.313/314
V02-S14/S12
CLAMPS
CERRAR/
ABRIR
DO.313
DO.314
04
BK2.DO.315/316
DO.315
DO.316
06
DO.325
DO.327
V03-S14/S12
BK2.DO.325/327
BK2.DO.325/327
V04-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
6
05
12
13
3
V02-S14/S12
BK2.DO.315/316
V03-S14/S12
VACUUM CUPS
SUCCIONAR/
SOPLAR
5
DO.329
DO.331
V04-S14/S12
BK2.DO.329/331
BK2.DO.329/331
7
07
14
15
DO.337
DO.339
BNI008P
BNI EIP-302-105-R015
TYPICAL FOR
TOOL CORDS
SIGNAL 2
SIGNAL 1
1
2
3
4
BN (+24V)
BK (IN2)
BU (0V)
BK (IN1)
Y CORD PINOUT
BN 1
2
BU 3
BK 4
BN 1
2
BU 3
BK 4
PIN
1
4
2
3
4 PIN CONNECTOR
M12 FEMALE
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
INPUT / OUTPUT DEVICE
++ZONE02+080R1&F/2
PIN
1
2
3
4
4 PIN CONNECTOR
M12 MALE
REVISION
NUMBER:
000
DATE:
15.08.2023
FUNCTION
1
+24 VDC (BN)
2
INPUT / OUTPUT (WH)
3
0 VDC (BU)
4
IN/ OUT/ IO-LINK (BK)
SECTION SHEET
LETTER: NUMBER:
F
2
OF
2
BU 1/2"
FROM ROBOT BASE
080R1
PR1
PRESSURE
REGULATOR
BU 1/2"
BU 10 mm
5 BAR
080R1
CLAMPS
C01-C02
080R1
CLAMPS
C03-C04
SOL12
ABRIR
VB1.O.V01S12
SOL14
CERRAR
VB1.O.V01S14
SOL12
ABRIR
VB1.O.V02S12
SOL14
CERRAR
VB1.O.V02S14
080R1
VACUUM CUPS
VC01-VC02
SUCCIONAR
V03.DO.325
14(A)
5
12(B)
4
2
14(A)
5
3 1
V01
080R1.V01
5
1
3
4(A)
SUCCIONAR
V04.DO.329
SOPLAR
V04.DO.331
12(B)
4
080R1.V02
2
3 1
5
5
1
1
1
3
3
3
4(A)
2(B)
BU 8mm
BU 8mm
4
10 mm BU 1/8"
10 mm BU 1/8"
2(B)
BU 8mm
CLAMP
C01
BU 8mm
CLAMP
C03
2
4
8 mm BU
2
BU 1/4"
1/4" BU
63mm B x 63mm S
BU 1/4"
1/4" BU
63mm B x 63mm S
CLAMP
C02
CLAMP
C04
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
4
2
BU 1/4"
1/4" BU
63mm B x 63mm S
FLOW CONTROLS
TYPICAL
ALL CYLINDERS
INCLUDING
W/G BREAKAWAYS
AND BACKUPS.
WELD GUNS
EXCLUDED.
ENGINEER:
MEXICO
SOPLAR
V03.DO.327
V02
5
MAGNA
080R1
VACUUM CUPS
VC03-VC04
L. CUAUTLE
(4)
(2)
DESIGN SOURCE:
1/4"
VACUUM CUP
VC01
85mm B
VACUUM CUP
VC02
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
85mm B
VACUUM CUP
VC04
85mm B
85mm B
NOTE 1
1) VALVE STACK MUST BE ASSEMBLED
AS SHOWN OR TOOL WILL NOT
OPERATE AND/OR MAJOR DAMAGE
MAY OCCUR.
2) USE IN, HOSE FROM PNEUMATIC
-JUNTION BLOCK TO ALL CILINDERS
(UNLESS OTHERWISE ESPECIFIED)
3) SET THE NODE BY SOTWARE
DESIGN LEADER: PROGRAMS:
L. CUAUTLE
1/4"
VACUUM CUP
VC03
** TYPE CONNECTION
FOR THIS CYLINDER
SB*N
COSMA
8 mm BU
CSL Stellantis
BATTERY
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
PNEUMATIC INDIVIDUAL VALVES
++ZONE02+080R1&G/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
G
1
OF
1
DEVICE LIST
DEVICE TAG
080R1-BK1
IO BLOCK
BK1CORD1
BK1CORD2
PART NUMBER
QTY
1
BNI008P
1
BCC0ALY
1
BCC0ALY
MANUFACTURER
DESCRIPTION
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
DEVICE TAG
V01-MFL1
SILENCER
PART NUMBER
2505-N003
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
V01-MFL2
SILENCER
2505-N003
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, ANGLED, 5-PIN, A-CODED BALLUFF
/ C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
V02
VQ4000-PW-DAK0031
4
CLAMPS
VQC4200-51
BK1CORD4
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V02-MFL1
SILENCER
BK1CORD5
BK1CORD6
1
BCC05LW
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
V02-MFL2
1
BCC05LW
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
IO BLOCK
BK2CORD1
BK2CORD3
BK2CORD4
BK2CORD6
BK2CORD7
PR1
1
BNI008P
BCC0AL9
BCC05LU
BCC05LU
10.02.02.03490
10.02.02.03490
PRESSURE
REGULATOR
AR40K-N04B-Z-B
V01
VQ4000-PW-DAK0031
4
CLAMPS
ENGINEER:
MEXICO
BALLUFF
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE,
STRAIGHT, 4-PIN, A-CODED / C2-FEMALE, STRAIGHT, 5-PIN,
A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE
STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
1
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES,
2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
PRESSURE REGULATOR 1/2"
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
1
1
1
VQC4200-51
MAGNA
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
1
1
1
1
1
2505-N003
V03
SCPS15G02NCM12-5P
NP
1
SCPS15G02NCM12-5P
NP
1
V04
VACUUM CUPS
080R1-BK2
1
SILENCER
VACUUM CUPS
BK1CORD7
2505-N003
QTY
MANUFACTURER
DESCRIPTION
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INDIVIDUAL BASE VQC4000
SMC
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5
PORT, 2 POSITION, DOUBLE SOLENOID, METAL SEAL
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BILL OF MATERIAL
++ZONE02+080R1&Y/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
Y
1
OF
1
BOM DETAILS:
BOM
REV
QTY.
PART DESCRIPTION
MANUFACTURER
2
BLOCK ETHERNET 16 PT. CONFIG I/O, PLASTIC PNP
BALLUFF
BNI008P
2
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
ANGLED, 5-PIN, A-CODED / C3-FEMALE, ANGLED, 5-PIN, A-CODED, 2.00m, 4A.
BALLUFF
BCC0ALY
4
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1.5 m, 4A.
BALLUFF
BCC05LW
1
Y-CONNECTOR (SPLITTER). CABLE TPE M12 YELLOW. C1-MALE, STRAIGHT, 4-PIN, A-CODED / C2-FEMALE,
STRAIGHT, 5-PIN, A-CODED / C3-FEMALE, STRAIGHT, 5-PIN, A-CODED, 1.00m, 4A.
BALLUFF
BCC0AL9
2
CABLE TPE M12 YELLOW, FEMALE STRAIGHT 5-PIN / MALE STRAIGHT 4-PIN, PUR, A-CODED, 1 m, 4A.
BALLUFF
BCC05LU
2
EJECTOR INTERFACE CONNECTION CABLE, M12 FEMALE 5 POLES, 2x M12 MALE 4 POLES, 1050mm LENGTH
SCHMALZ
10.02.02.03490
1
PRESSURE REGULATOR 1/2"
SMC
AR40K-N04B-Z-B
2
INDIVIDUAL BASE VQC4000
SMC
VQ4000-PW-DAK00314
2
SOLENOID-OPERATED AIR CONTROL VALVE - BASE MOUNTED, 5 PORT, 2 POSITION, DOUBLE SOLENOID, METAL
SEAL
SMC
VQC4200-51
4
SILENCER, ZINC DIE CAST, 3/8" NPT
SMC
2505-N003
2
INTEGRATED VACUUM SYSTEM (VALVES, VACUUM SENSOR)
SCHMALZ
SCPS15G02NCM12-5PNP
ENGINEER:
MAGNA
MEXICO
L. CUAUTLE
DESIGN SOURCE:
DESIGN LEADER: PROGRAMS:
COSMA
COSMA INTERNATIONAL
THIS DRAWING IS COPYRIGHTED AND REMAINS THE EXCLUSIVE PROPERTY OF MAGNA INTERNATIONAL INC.
ANY UNAUTHORIZED COPYING, REPRODUCING OR OTHER MISUSE IS PROHIBITED AND WILL BE PROSCUTED.
L. CUAUTLE
CSL Stellantis
BATTERY
PART NUMBER
PACKAGE
BATT_CVR_01_TOOLING
DESCRIPTION:
SYSTEM/TOOL NO:
RELEASE DATE:
BATT_CVR_01
30.04.2023
SHEET
DESCRIPTION:
DRAWING NUMBER:
BOM DETAILS:
++ZONE02+080R1&YA/1
REVISION
NUMBER:
000
DATE:
15.08.2023
SECTION SHEET
LETTER: NUMBER:
YA
1
OF
1