COLLEGE DEPARTMENT SYLLABUS COURSE CODE DESCRIPTIVE TITLE NUMBER OF UNITS NUMBER OF HOURS INSTRUCTOR REFERENCE PRE-REQUISITE COURSE DESCRIPTION TLE 8 Food processing, packaging and labelling 3 Units 3 hours per week April Annette T. Artajo G.M Almano,Et, Al (2007) Basic Information Technology TLE 3 This course deals to develop and update industry knowledge, Observe workplace hygiene procedures, Perform workplace and safety practices, Provide effective customer services ICT. VISION- A globally competitive and leading private institution that INSTITUTIONAL VMGO offers affordable quality academic and technical education. MISSION- MPCI commits to provide excellent and accessible education through teacher training, acquisition of updated and state-of-the-art facilities, putting in place operational systems, procedures, and services towards the formation of responsible and morally upright graduates. GOALS 1. To promote transformative leadership that ensures efficient and effective administration services to stakeholders. 2. Enhance the quality of academic and technical education thru curriculum and instructional development. 3. Provide quality services that nurture student’s learning and promote stakeholder’s by satisfaction. 4. Engage the entire community in the teaching-learning process. 5. Provide venue for developing faculty and staff to grow in the profession. 6. Promote research as part of continuing professional development. PREPARED BY APPROVED BY Week 1 Dr. Iris Jane Agbong- Coates COURSE SYLLABUS IN TLE 8 Course Outline and Timeframe Course Content/Subject Matter Orientation Overview of the Subject Course expectation Grading System Vision, mission, Core Values and Outcomes I. 1. 2. 3. 4. 2 -3 methods of food processing 4 5-6 I. 7-10 II. 11 12-13 III. 14-15 IV. 16 17-18 V. 19 Principles of Food Preservation Food Processing and Preservation PRELIM Operating System 1. Definition of Operating System 2. Types of Operating System 3. Windows and Linux OS 4. The history of Windows Operating System Windows Application 1. Definition of Windows 7 2. The Desktop Components 3. Parts of a Window 4. File Management and Organization 5. Google Classroom Platform and Benefits MIDTERM Microsoft Word 1. Microsoft Word Basics 2. Parts of the Microsoft Word screen 3. Microsoft Word Tabs 4. Microsoft word Groups 5. Commands in Microsoft Word Application 6. Create, Open and Save Documents Microsoft Excel 1. Spreadsheet and Electronic Spreadsheet 2. Parts of the MS Excel Screen such as groups and tabs, additional buttons and commands, creating Excel Spreadsheet 3. Formula and Order of Priority in excel computation 4. Data Types 5. Creating and formulating Excel Worksheets and workbooks 6. Using Formulas in Computing Excel Problems SEMI-FINAL Technical Drafting 1. Technical Drafting Concept 2. 2D Animation Concepts 3. Medical Transcription Concepts FINAL LEARNING PLAN DESIRED LEARNING OUTCOMES PRELIM COURSE CONTENT/SUBJECT MATTER II. Orientation 5. Overview of the Subject 6. Course expectation 7. Grading System 8. Vision, mission, Core Values and Outcomes TEXTBOOK/R EFERENCES TEACHING AND LEARNING ACTIVITIES Lecture/D iscussion ASSESSMENT TASK RESOURCE MATERIALS (FOR TEACHINGLEARNING PROCESS) Oral Recitation Written Quiz Lecture: Computer A. Familiarize the different method of food processing B. To study the general principle of food preservation and their application MIDTERM Identify the important components on a food labelling Principles of Food Preservation Food Processing and Preservation Types of packaging material used in food Lab: Demonstr ation Typing Exercises Hands-on Activity Lecture: Discussio n Presentat ion Q and A Lecture: Discussio n Presentat ion Q and A Food labels: nutritional information and ingredients TESTING PROCEDURES FOR PACKAGING MATERIAL Commercial Packaging for Industry Discussion Illustratio n/ Group Activity Presentati on/Discus sion Food labels Understanding the Nutrition Facts Label FINALS The Importance of Food Labels SEMI FINAL To identify the different kind of packaging materials methods of food processing Oral Recitation Written Quiz Hands-on Performa nce Practical Test Oral Recitation Written Quiz Hands-on Performa nce Practical Test Hands-on Performa nce Multimedia Projector PPT Internet Computer Multimedia Projector PPT Internet Lab: Demons tration Handson Activity Lecture: Discussio n Presentat ion Q and A Lab: Demons tration Handson Activity Lecture: Discussio n Lecture: Computer Multimedia Projector PPT Internet To Demonstrate the understandin g of food packaging Explain how each food package design works. Designing Great Food Packaging Food Packaging G.M Alman o,Et, Al (2007) Basic Inform ation Techno logy Discussio n Presentat ion Q and A Lab: Demons tration Handson Activity Oral Recitation Written Quiz Hands-on Performa nce Practical Test Hands-on Performa nce GRADING SYSTEM Laboratory Exercises/Performance -------------------- 60% Exam/Quizzes ----------------------------------------------- 20% Portfolio ------------------------------------------------------ 20% Total: 100% Prepared by: Reviewed by: Noted by: MA. MINVILUZ G. OCEÑA OIC-PROGRAM HEAD DR. IRIS JANE G. AGBONG-COATES, LPT DEAN OF COLLEGE Course description This course deals to develop and update industry knowledge, observe workplace hygiene procedures, perform workplace and safety practices, Provide effective customer services ICT. To attain what is expected for this course, this course pack focuses on the discussion of the following; FOOD PROCESSING methods of food processing Principles of Food Preservation Food Processing and Preservation THE IMPORTANCE OF FOOD LABELS Food labels Understanding the Nutrition Facts Label Food labels: nutritional information and ingredients TESTING PROCEDURES FOR PACKAGING MATERIAL Commercial Packaging for Industry Types of packaging material used in food Designing Great Food Packaging Food Packaging To aid students' learning, you should look over all of the modules and answer honestly all of the activities assigned to each module. -------------TABLE OF CONTENTS---------FOOD PROCESSING methods of food processing Principles of Food Preservation Food Processing and Preservation THE IMPORTANCE OF FOOD LABELS Food labels Understanding the Nutrition Facts Label Food labels: nutritional information and ingredients TESTING PROCEDURES FOR PACKAGING MATERIAL Commercial Packaging for Industry Types of packaging material used in food Designing Great Food Packaging Food Packaging Lesson 1 Foods Processing, preservation and labelling At the end of this session, the student will be able to: A. Familiarize the different types of food processing and its method B. To study the general principle of food preservation and their application Learning Content What is food processing? Food processing is any method used to turn fresh foods into food products.1 This can involve one or a combination of various processes including washing, chopping, pasteurising, freezing, fermenting, packaging, cooking and many more.2 Food processing also includes adding ingredients to food, for example to extend shelf life.3, 4 What are the methods of food processing? Food processing includes traditional (heat treatment, fermentation, pickling, smoking, drying, curing) and modern methods (pasteurisation, ultra-heat treatment, high pressure processing, or modified atmosphere packaging). Some of the common methods are described below: Canning The food is heated to a high temperature. This process is called pasteurisation. Then, the food is packaged and stored in an air-tight can. Check our infographic showing the processing steps for canned tomatoes. Fermentation The breakdown of sugars by bacteria, yeasts or other microorganisms under anaerobic conditions. This means, no oxygen is needed for the process to take place (apart from oxygen present in sugar). Fermentation is notably used in the production of alcoholic beverages such as wine, beer, and cider, and in the preservation of foods such as sauerkraut, dry sausages, and yoghurt, but also for raising dough in bread production. Freezing Food temperatures are reduced to below 0°C to decrease the activity of harmful bacteria. The process can be used to preserve the majority of foods including fruits, vegetables, meat, fish, and ready meals. Do you know the steps needed to produce frozen peas? Check them out here! Modified atmosphere packaging Air inside a package is substituted by a protective gas mix, often including oxygen, carbon dioxide and nitrogen – gases that are also present in the air we breathe. They help to extend the shelf life of fresh food products - usually of fruits, vegetables, meat and meat products, and seafood. Pasteurisation Food is heated and then quickly cooled down to kill microorganisms. For example, raw milk may contain harmful bacteria that cause foodborne illnesses. Boiling it (at home) or pasteurising (on a large scale) is crucial to ensure it is safe to consume. Apart from dairy products, pasteurisation is widely used in preservation of canned foods, juices and alcoholic beverages. Smoking A process of heat and chemical treatment of food to help preserve it by exposing it to smoke from burning material such as wood. Smoked foods usually include types of meat, sausages, fish or cheese. Additives Food additives play an important role in preserving the freshness, safety, taste, appearance and texture of processed foods. Food additives are added for particular purposes, whether to ensure food safety, or to maintain food quality during the shelf-life of a product. For example, antioxidants prevent fats and oils from becoming rancid, while preservatives prevent or reduce the growth of microbes (e.g. mould on bread). Emulsifiers are used for instance in improving the texture of mayonnaise, or stopping salad dressings from separating into oil and water. What are the reasons and consequences of food processing? Makes food edible Grain crops, for example wheat and corn, are not edible in their natural state. Processing techniques, such as milling and grinding, turn them into flour, after which they can be made into breads, cereals, pasta and other edible grain-based products. There are 3 types of flours depending on the processing level, choose wholegrain when possible. You can learn more about the journey of grain to bread in our ‘Gain on grain’ infographic. Safety, shelf life, and preservation Processing improves or even ensures food safety by removing harmful microorganisms. The main methods are pasteurisation, air-tight packaging, and the use of preservatives. Nutritional quality Food processing can affect the nutritional quality of foods in both ways: it can enhance it, for instance by adding components that were not present, like vitamin D (through ‘fortification’), or by lowering fat, salt or sugar. It can also cause some fibre and vitamins and minerals to be lost, for example through excessive refining, heating or freezing. Convenience Processing and packaging technologies help to answer modern day time-constraints by providing a range of convenient foods: ready meals, bagged salads, sliced and canned fruits and vegetables that take little time to prepare and can be consumed “on the go”. Price Food processing can decrease the cost of foods. For example, frozen vegetables have a similar nutritional value as fresh ones, but at a lower price, as they have already been prepared, do not contain inedible parts, can be bought in bulk, and can last longer. This way, processing increases the shelf life of food, and decreases the amount of waste, reducing thereby the overall costs of food production. Principles of Food Preservation A good method of food preservation is one that slows down or prevents altogether the action of the agents of spoilage. Also, during the process of food preservation, the food should not be damaged. In order to achieve this, certain basic methods were applied on different types of foods. For example, in earlier days, in very cold weather condition, ice was used to preserve foods. Thus, very low temperature became an efficient method for preventing food spoilage. Let us now list the principles of food preservation. 1. Removal of micro-organisms or inactivating them: This is done by removing air, water (moisture), lowering or increasing temperature, increasing the concentration of salt or sugar or acid in foods. If you want to preserve green leafy vegetables, you have to remove the water from the leaves so that micro organisms cannot survive. You do this by drying the green leaves till all the moisture evaporates. 2. Inactivating enzymes: Enzymes found in foods can be inactivated by changing their conditions such as temperature and moisture, when you preserve peas, one of the methods of preservations is to put them for a few minutes in boiling water. This method also known as blanching inactivates enzymes and thus, helps in preserving the food. 3. Removal of insects, worms and rats: By storing foods in dry, air tight containers the insects, worms or rats are prevented from destroying it Food processing: The Advantages of Processed Foods History Humans have been processing foods for centuries (see table 1). The oldest traditional techniques included sun-drying, the preservation of meat and fish with salt, or fruit with sugar (what we now call jamming). These all work on the premise that reduction of water availability in the product increases shelf-life. More recently, technological innovations in processing have transformed our food supply into the rich variety that is available in supermarkets today. In addition, food processing enables manufacturers to make nutritionally enhanced products (‘functional foods’) with added ingredients that provide specific health benefits beyond basic nutrition. The canning story Canning originated in the early 19th century as Napoleon’s troops faced a serious food shortage. In 1800, Napoleon Bonaparte offered an award of 12,000 francs to anyone who could devise a practical method for food preservation for armies on the march; he is widely reported as saying "An army marches on its stomach". After years of experiment, Nicolas Appert submitted his invention of sealing foods in glass jars and cooking them, and won the prize in 1810. The following year, Appert published L'Art de conserver les substances animales et végétales (or The Art of Preserving Animal and Vegetable Substances), which was the first cookbook of its kind on modern food preservation methods. Also in 1810, the Englishman Peter Durand applied the Appert process using various vessels made of glass, pottery, tin or other metals and obtained the first canning patent from King George III. This can be considered the origin of the modern can. The history of freezing The modern frozen food industry was started by Clarence Birdseye in America in 1925. He was a fur trader in Labrador, and noticed that fillets of fish left by the natives to freeze rapidly in arctic winters retained the taste and texture of fresh fish better than fish frozen in milder temperatures at other times of the year. The key to Birdseye’s discovery was the importance of the speed of freezing, and he pioneered industrial equipment to freeze foods rapidly. We know today that, coupled with appropriate treatment prior to freezing, this rapid freezing has the potential to ensure excellent preservation of nutritional value for a wide range of foods. Basic Concepts Food Science: It is a distinct field involving the application of basic sciences such as chemistry and physics, culinary arts, agronomics and microbiology. It is a broad discipline concerned with all the technical aspects of food, beginning with harvesting or slaughtering and ending with cooking and consumption. Food Scientists have to use the knowledge of biology, physical sciences and engineering to study the composition of foods, changes that occur at various stages from harvest through different processes and storage, causes of their spoilage and the principles underlying food processing. Food scientists deal with physico-chemical aspects of food, thus helping us to understand the nature and properties of food. Food Processing: It is the set of methods and techniques used to transform raw ingredients into finished and semi-finished products. Food processing requires good quality raw materials from either plant and/or animal source to be converted into attractive, marketable and often long shelf-life food products. Food Technology: Technology is the science and application of scientific, as well as socioeconomic knowledge and legal rules for production. Food technology uses and exploits knowledge of Food Science and Food Engineering to produce varied foods. Study of Food Technology gives in-depth knowledge of science and technology, and develops skills for selection, storage, preservation, processing, packaging, distribution of safe, nutritious, wholesome, desirable as well as affordable, convenient foods. Another significant aspect of food technology is to save and utilise all the food produced. Development of Food Processing and Technology Research in the field of Food Technology has been conducted for decades. In 1810, development of the canning process by Nicolas Appert was a decisive event. Canning had a major impact on food preservation techniques. Later Louis Pasteur’s research, in 1864, on spoilage of wine and his description of how to avoid spoilage was an early attempt to put food technology on a scientific basis. Besides wine spoilage, Pasteur conducted research on production of alcohol, vinegar, wines, beer and souring of milk. He developed ‘pasteurisation’- the process of treating milk to destroy disease producing organisms. Pasteurisation was a significant advance in ensuring microbiological safety of food. Food Technology was initially used to serve military needs. In the 20th century, world wars, exploration of space and the rising demand for varied products from consumers contributed to the growth of Food Technology. Products such as instant soup mixes and ready-to-cook items including meals were developed, specially catering to needs of working women. Further, food industry was compelled to focus on nutritional concerns. Food preferences and choices changed and people started incorporating into their diet food items/preparations from different regions and countries. The desire to have seasonal foods all year round increased. Food technologists made efforts to provide both safer and fresher food using new techniques. In the 21st century, food technologists are challenged to produce foods suitable for health and other changing needs of consumers. Food technology has provided a vast variety of safe and convenient foods. In developing countries this rapidly expanding and developing field, has Chapters.indd 104 16-02-2018 16:45:49 Unit II Nutrition, Food Science And Technology 105 been helpful in improving food security and has opened avenues for employment at all levels. Importance of Food Processing and Preservation It has already been mentioned that food processing is a branch of manufacturing wherein raw materials are transformed into intermediate foodstuffs or edible products through the application of scientific knowledge and technology. Various processes are used to convert bulky, perishable and sometimes inedible food materials into more useful, concentrated, shelf-stable and palatable foods or potable beverages. Changes in the products often reduce preparation time for the cook. Most of the time, processing of foods adds value to the resultant product by increasing storability, portability, palatability and convenience. Professionals in the food processing need to be knowledgeable about general characteristics of raw food materials, principles of food preservation, processing factors which influence quality, packaging, water and waste management, good manufacturing processes and sanitation procedures. Let us briefly examine the need, principles, methods and modernization of food processing. Foods are subject to physical, chemical and biological deterioration. Food deterioration is associated with spoilage, development of off-flavors, deterioration of textures, discoloration and loss of nutritional value in varying degrees, reducing aesthetic appeal and rendering it unfit/unsafe for consumption. A number of factors can lead to food deterioration or spoilage e.g. pests, infestation by insects, inappropriate temperatures used for processing and/or storage, excessive exposure to light and other radiations, oxygen, moisture. Food is also contaminated by micro organisms [bacteria, fungus and moulds) or chemicals such as pesticides. Food can also be spoiled due to degradation by naturally present enzymes (a specific class of protein molecules that act as biological catalysts to accelerate chemical reactions). In addition, physical and chemical changes in certain constituents of food from plant and animal sources occur soon after harvesting or slaughtering, altering the food quality. Therefore food processing and preservation are required to preserve food in edible and safe form. Methods by which food is preserved from spoiling after harvesting or slaughtering date back to prehistoric times. The oldest methods were sun drying, controlled fermentation, salting/pickling, candying, roasting, smoking, baking and using spices as preservatives. These tried and tested techniques are still used although, with the advent of industrial revolution, new methods have been developed. Food processing incorporates and unifies the general characteristics of different classes of foods and principles of food science, chemistry, food microbiology, Chapters.indd 105 07-05-2018 12:11:43 106Human Ecology and Family Sciences – Part 1 nutrition, sensory analysis and statistics including good manufacturing practices as per regulations. Answer the following questions based on your own opinion Rubrics will be found in the syllabi 1. How important is food processing methods ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ 2. Why are food processing techniques used? ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ 3. Cite the principle and importance of preservation? ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ 4. How does food preservation help the ecosystem? ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ 5. Why is it important to learn the principles and importance of food preservation? ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________