Cold-Formed Steel Design Cold-Formed Steel Design Fifth Edition Wei-Wen Yu Missouri University of Science and Technology Rolla, Missouri Roger A. LaBoube Missouri University of Science and Technology Rolla, Missouri Helen Chen American Iron and Steel Institute Washington, DC This edition first published 2020 ©2020 John Wiley & Sons, Inc. Edition History John Wiley & Sons (2e, 1991), John Wiley & Sons (3e, 2000), John Wiley & Sons (4e, 2010) All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by law. Advice on how to obtain permission to reuse material from this title is available at https:// www.wiley.com/go/permissions. The right of Wei-Wen Yu, Helen Chen, and Roger A. LaBoube to be identified as the authors of this work has been asserted in accordance with law. 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Library of Congress Cataloging-in-Publication Data Names: Yu, Wei-Wen, author. | LaBoube, Roger A., author. | Chen, Helen, author. Title: Cold-formed steel design / Wei-Wen Yu and Roger A. LaBoube, Missour University of Science and Tech; Helen Chen, American Iron and Steel Institute. Description: Fifth edition. | Hoboken : Wiley, 2020. | Includes bibliographical references and index. Identifiers: LCCN 2019023220 (print) | LCCN 2019023221 (ebook) | ISBN 9781119487395 (cloth) | ISBN 9781119487388 (adobe pdf) | ISBN 9781119487418 (epub) Subjects: LCSH: Building, Iron and steel. | Sheet-steel. | Thin-walled structures. | Steel—Cold working. Classification: LCC TA684 .Y787 2020 (print) | LCC TA684 (ebook) | DDC 624.1/821—dc23 LC record available at https://lccn.loc.gov/2019023220 LC ebook record available at https://lccn.loc.gov/2019023221 Cover Design: Wiley Cover Image: Courtesy of Steel Framing Alliance Set in 10/12pt TimesLTStd by SPi Global, Chennai, India 10 9 8 7 6 5 4 3 2 1 CONTENTS CHAPTER 1 Preface ix INTRODUCTION 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 CHAPTER 2 General Remarks Types of Cold-Formed Steel Sections and Their Applications Metal Buildings and Industrialized Housing Methods of Forming Research and Design Specifications General Design Considerations of Cold-Formed Steel Construction Economic Design and Optimum Properties Design Basis Serviceability 1 2 7 13 15 21 26 27 35 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION 37 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 37 44 45 45 47 48 48 51 53 54 55 57 General Remarks Yield Stress, Tensile Strength, and Stress–Strain Curve Modulus of Elasticity, Tangent Modulus, and Shear Modulus Ductility Weldability Fatigue Strength and Toughness Influence of Cold Work on Mechanical Properties of Steel Utilization of Cold Work of Forming Effect of Temperature on Mechanical Properties of Steel Testing of Full Sections and Flat Elements Residual Stresses Due to Cold Forming Effect of Strain Rate on Mechanical Properties v vi CONTENTS CHAPTER 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 59 3.1 3.2 3.3 59 59 3.4 3.5 3.6 3.7 CHAPTER 4 CHAPTER 5 CHAPTER 6 CHAPTER 7 General Remarks Definitions of Terms Structural Behavior of Compression Elements and Effective Width Design Criteria Perforated Elements and Members Direct Strength Method and Consideration of Local and Distortional Buckling Plate Buckling of Structural Shapes Additional Information 61 97 100 117 117 FLEXURAL MEMBERS 119 4.1 4.2 4.3 4.4 4.5 4.6 119 119 183 209 216 216 General Remarks Bending Strength and Deflection Design of Beam Webs Bracing Requirements of Beams Torsional Analysis of Beams and Combined Bending and Torsional Loading Additional Information on Beams COMPRESSION MEMBERS 217 5.1 5.2 5.3 5.4 5.5 5.6 217 218 226 228 228 General Remarks Column Buckling Local Buckling Interacting with Yielding and Global Buckling Distortional Buckling Strength of Compression Members Effect of Cold Work on Column Buckling North American Design Formulas for Concentrically Loaded Compression Members 5.7 Effective Length Factor K 5.8 Built-Up Compression Members 5.9 Bracing of Axially Loaded Compression Members 5.10 Design Examples 5.11 Compression Members in Metal Roof and Wall Systems 5.12 Additional Information on Compression Members 230 234 236 237 238 247 250 COMBINED AXIAL LOAD AND BENDING 251 6.1 6.2 6.3 6.4 6.5 6.6 6.7 251 251 253 261 265 266 283 General Remarks Combined Tensile Axial Load and Bending Combined Compressive Axial Load and Bending (Beam–Columns) Member Forces Considering Structural Stability North American Design Criteria for Beam–Column Check Design Examples Additional Information on Beam–Columns CLOSED CYLINDRICAL TUBULAR MEMBERS 285 7.1 7.2 7.3 285 285 285 General Remarks Types of Closed Cylindrical Tubes Flexural Column Buckling CONTENTS 7.4 7.5 7.6 CHAPTER 8 CHAPTER 9 CHAPTER 10 CHAPTER 11 CHAPTER 12 Local Buckling North American Design Criteria Design Examples vii 286 289 293 CONNECTIONS 297 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 General Remarks Types of Connectors Welded Connections Bolted Connections Screw Connections Power-Actuated Fasteners Other Fasteners Rupture Failure of Connections I- or Box-Shaped Compression Members Made by Connecting Two C-Sections 8.10 I-Beams Made by Connecting Two C-Sections 8.11 Spacing of Connections in Compression Elements 297 297 297 316 327 331 334 336 SHEAR DIAPHRAGMS AND ROOF STRUCTURES 345 9.1 9.2 9.3 9.4 9.5 9.6 345 345 358 367 378 380 General Remarks Steel Shear Diaphragms Structural Members Braced by Diaphragms Shell Roof Structures Metal Roof Systems Shear Walls 337 340 342 CORRUGATED SHEETS 381 10.1 General Remarks 10.2 Applications 10.3 Sectional Properties and Design of Arc- and Tangent-Type Corrugated Sheets 10.4 Sectional Properties and Design of Trapezoidal-Type Corrugated Sheets 381 381 COMPOSITE DESIGN 389 11.1 General Remarks 11.2 Steel-Deck-Reinforced Composite Slabs 11.3 Composite Beams or Girders With Cold-Formed Steel Deck 389 389 390 LIGHT-FRAME CONSTRUCTION 393 12.1 General Remarks 12.2 Framing Standards 12.3 Design Guides 393 393 406 381 386 viii CONTENTS APPENDIX A THICKNESS OF BASE METAL 407 APPENDIX B TORSION 409 APPENDIX C FORMULAS FOR COMPUTING CROSS-SECTIONAL PROPERTY π½ y 421 APPENDIX D DEFINITIONS OF TERMS 423 NOMENCLATURE 429 ACRONYMS AND ABBREVIATIONS 443 CONVERSION TABLE 445 REFERENCES 447 INDEX 513 PREFACE This fifth edition of the book has been prepared to provide readers with a better understanding of the analysis and design of the thin-walled, cold-formed steel structures that have been so widely used in building construction and other areas in recent years. It is a revised version of the first author’s book, Cold-Formed Steel Design, fourth edition, published by John Wiley & Sons, Inc. in 2010. All the revisions are based on the 2016 edition of the North American Specification, which incorporated the Direct Strength Method into the main body of the Specification, and reorganized the chapters to be consistent with hot-rolled steel design specification,1.411 published by American Institute of Steel Construction. The material was originally developed for graduate courses and short courses in the analysis and design of cold-formed steel structures and is based on experience in design, research, and development of the American Iron and Steel Institute (AISI) and North American design criteria. Throughout the book, descriptions of the structural behavior of cold-formed steel members and connections are given from both theoretical and experimental points of view. The reasons and justification for the various design provisions of the North American specification are discussed at length. Consequently the text not only will be instructive for students but also can serve as a major source of reference for structural engineers and researchers. To reflect the change in format and the inclusion of the Direct Strength Method into the main body of the Specification, all chapters have been completely revised according to the reorganized layout of the North American Specification and framing standards. Chapter 1 includes a general discussion of the application of cold-formed steel structures and a review of previous and recent research. It also discusses the development of design specifications and the major differences between the design of cold-formed and hot-rolled steel structural members. Because of the many research projects in the field that have been conducted worldwide during the past 43 years, numerous papers have been presented at various conferences and published in a number of conference proceedings and engineering journals. At the same time, new design criteria have been developed in various countries. These new developments are reviewed in this chapter. New Sections 1.8 and 1.9 discuss the AISI Specification’s design basis for strength and serviceability. Since material properties play an important role in the performance of structural members, the types of steel and their most important mechanical properties are described in Chapter 2. The mechanical properties of ASTM A1063 steel sheets are added in Table 2.1. In Chapter 3, the strength of thin elements and design criteria are discussed to acquaint the reader with the fundamentals of buckling modes to be considered in cold-formed steel design, such as local and distortional buckling and postbuckling strength of thin plates, and with the basic concepts used in design. The analytical and numerical approaches for determining local and distortional buckling strengths are discussed in this chapter. This chapter also introduces the definitions of commonly used terms in cold-formed steel design. The concepts of the Effective Width Method and the Direct Strength Method are discussed with the limits of applicability of these methods. Chapter 4 deals with the design of flexural members. The contents have been reorganized to be consistent with the 2016 edition of the North American Specification. This chapter discusses the flexural member strengths due to global buckling, local buckling interacting with global buckling, and distortional buckling. It also includes new and revised design provisions on inelastic reserve capacity of beams, members with holes, shear strength of webs, web crippling ix x PREFACE strength and combination with bending, bearing stiffeners in C-section beams, bracing requirements, combination of bending and torsion, and beams having one flange attached to a metal roof system. The design procedures for compression members are discussed in Chapter 5. The contents have been reorganized to be consistent with the 2016 edition of the North American Specification. This chapter discusses the compressive member strengths due to global buckling, local buckling interacting with global buckling, and distortional buckling. It also includes provisions about the design of built-up members, bracing requirements, and compression members having one flange attached to a metal roof system. In the 2016 edition of the North American specification, the Direct Analysis Method was introduced to consider the second-order effect in structural analysis. This Direct Analysis Method is discussed in Chapter 6. In addition, revisions have been made on the design of beam–columns using ASD, LRFD, and LSD methods. Chapter 7 covers the design of closed cylindrical tubes. This revised chapter reflects the rearrangement of design provisions in the North American specification. Like the member design, the design of connections has been updated in Chapter 8 using the ASD, LRFD, and LSD methods with additional and revised design provisions for bearing strength between bolts and connected parts, combined shear and tension in fasteners, block shear strength, revised design information on screw connections, and power-actuated fasteners. Because various types of structural systems, such as shear diaphragms and shell roof structures, have become increasingly popular in building construction, Chapter 9 contains design information on these types of structural systems. Revisions are made reflecting the new North American standard of AISI S310 for profiled steel diaphragm panels. The sectional properties of standard corrugated sheets are discussed in Chapter 10 because they have long been used in buildings for roofing, siding, and other applications. Minor revisions have been made in the chapter. Steel decks are widely used in building construction. Consequently the updated information in Chapter 11 on their use in steel-deck-reinforced composite slabs and composite beams is timely. In 2015, the AISI design standards for cold-formed steel framing were consolidated. These standards are specifically applicable for residential and commercial construction. As a result, Chapter 12 has been completely rewritten based on new and consolidated AISI standards. It is obvious that a book of this nature would not have been possible without the cooperation and assistance of many individuals, organizations, and institutions. It is based primarily on the results of continuing research programs on cold-formed steel structures that have been sponsored by the American Iron and Steel Institute (AISI), the ASCE, the Canadian Sheet Steel Building Institute (CSSBI), the Cold-Formed Steel Engineers Institute (CFSEI) of the Steel Framing Alliance (SFA), the Metal Building Manufacturers Association (MBMA), the Metal Construction Association (MCA), the National Science Foundation (NSF), the Rack Manufacturers Institute (RMI), the Steel Deck Institute (SDI), the Steel Framing Industry Association (SFIA), the Steel Stud Manufacturers Association (SSMA), and other organizations located in the United States and abroad. The publications related to cold-formed steel structures issued by AISI and other institutions have been very helpful for the preparation of this book. The first author is especially indebted to his teacher, the late Dr. George Winter of Cornell University, who made contributions of pronounced significance to the building profession in his outstanding research on cold-formed steel structures and in the development of AISI design criteria. A considerable amount of material used in this book is based on Dr. Winter’s publications. Our sincere thanks go to Mr. Robert J. Wills, Vice President, Construction Market Development, Steel Market Development Institute (a business unit of the American Iron and Steel Institute), for permission to quote freely from the North American Specification, Commentary, Design Manual, Framing Standards, Design Guides, and other AISI publications. An expression of appreciation is also due to the many organizations and individuals that granted permission for the reproduction of quotations, graphs, tables, and photographs. Credits for the use of such materials are given in the text. We are very grateful to Mrs. Christina Stratman for her kind assistance in the preparation of this book. The financial assistance provided by the Missouri University of Science and Technology through the first author’s Curators’ Professorship and the sponsors for the Wei-Wen Yu Center for Cold-Formed Steel Structures is appreciated. This book could not have been completed without the help and encouragement of the authors’ wives, Yueh-Hsin Yu and Karen LaBoube, and husband, Chunwei Huang, as well as for their patience, understanding, and assistance. Wei-Wen Yu Roger A. LaBoube Hong (Helen) Chen Rolla, Missouri March 2019 CHAPTER 1 Introduction 1.1 GENERAL REMARKS In steel construction, there are two main families of structural members. One is the familiar group of hot-rolled shapes and members built up of plates. The other, less familiar but of growing importance, is composed of sections cold formed from steel sheet, strip, plate, or flat bar in roll-forming machines or by press brake or bending brake operations.1.1,1.2,1.3∗ These are cold-formed steel structural members. The thickness of steel sheet or strip generally used in cold-formed steel structural members ranges from 0.0149 in. (0.378 mm) to about 14 in. (6.35 mm). Steel plates and bars as thick as 1 in. (25.4 mm) can be cold formed successfully into structural shapes.1.1,1.4,1.314,1.336,1.345 Although cold-formed steel sections are used in car bodies, railway coaches, various types of equipment, storage racks, grain bins, highway products, transmission towers, transmission poles, drainage facilities, and bridge construction, the discussions included herein are primarily limited to applications in building construction. For structures other than buildings, allowances for dynamic effects, fatigue, and corrosion may be necessary.1.314,1.336,1.345,1.417 The use of cold-formed steel members in building construction began in about the 1850s in both the United States and Great Britain. However, such steel members were not widely used in buildings until around 1940. The early development of steel buildings has been reviewed by Winter.1.5–1.7 ∗ The references are listed at the back of the book. Since 1946 the use and the development of thin-walled cold-formed steel construction in the United States have been accelerated by the issuance of various editions of the “Specification for the Design of Cold-Formed Steel Structural Members” of the American Iron and Steel Institute (AISI).1.267,1.345 The earlier editions of the specification were based largely on the research sponsored by AISI at Cornell University under the direction of George Winter. It has been revised subsequently to reflect the technical developments and the results of continuing research.1.267,1.336,1.346,1.416,1.417 In general, cold-formed steel structural members provide the following advantages in building construction: 1. As compared with thicker hot-rolled shapes, cold-formed light members can be manufactured for relatively light loads and/or short spans. 2. Unusual sectional configurations can be produced economically by cold-forming operations (Fig. 1.1), and consequently favorable strength-to-weight ratios can be obtained. 3. Nestable sections can be produced, allowing for compact packaging and shipping, as well as for developing efficient structural applications. Figure 1.1 Various shapes of cold-formed sections.1.1 1 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 2 1 INTRODUCTION 4. Load-carrying panels and decks can provide useful surfaces for floor, roof, and wall construction, and in other cases they can also provide enclosed cells for electrical and other conduits. 5. Load-carrying panels and decks not only withstand loads normal to their surfaces, but they can also act as shear diaphragms to resist force in their own planes if they are adequately interconnected to each other and to supporting members. Compared with other materials such as timber and concrete, the following qualities can be realized for cold-formed steel structural members1.8,1.9 : 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Lightness High strength and stiffness Ease of prefabrication and mass production Fast and easy erection and installation Substantial elimination of delays due to weather More accurate detailing Nonshrinking and noncreeping at ambient temperatures Formwork unneeded Termite proof and rot proof Uniform quality Economy in transportation and handling Noncombustibility Recyclable material The combination of the above-mentioned advantages can result in cost savings in construction (www.buildsteel.org). 1.2 TYPES OF COLD-FORMED STEEL SECTIONS AND THEIR APPLICATIONS Cold-formed steel structural members can be classified into two major types: 1. Individual structural framing members 2. Panels and decks The design and the usage of each type of structural member have been reviewed and discussed in a number of publications.1.5–1.75,1.267–1.285,1.349,1.358,1.418 1.2.1 Individual Structural Framing Members Figure 1.2 shows some of the cold-formed sections generally used in structural framing. The usual shapes are channels Figure 1.2 Cold-formed sections used in structural framing.1.6 (C-sections), Z-sections, angles, hat sections, I-sections, T-sections, and tubular members. Previous studies have indicated that the sigma section (Fig. 1.2d) possesses several advantages, such as high load-carrying capacity, smaller blank size, less weight, and larger torsional rigidity as compared with standard channels.1.76 In general, the depth of cold-formed individual framing structural members ranges from 2 to 16 in. (50.8 to 406 mm), and the thickness of material ranges from 0.0329 to 0.1180 in. (0.836 to 2.997 mm). In some cases, the depth of individual members may be up to 18 in. (457 mm), and the thickness of the member may be 12 in. (12.7 mm) or thicker in transportation and building construction. Cold-formed steel plate sections in thicknesses of up to about 34 or 1 in. (19.1 or 25.4 mm) have been used in steel plate structures, transmission poles, and highway sign support structures. In view of the fact that the major function of this type of individual framing member is to carry load, structural strength and stiffness are the main considerations in design. Such sections have commonly been used as primary framing members in buildings having multiple stories in height.1.278 In 2000, the 165-unit Holiday Inn in Federal Way, Washington, utilized eight stories of axial load bearing cold-formed steel studs as the primary load-bearing system.1.357 Figure 1.3 shows a mid-rise construction building. Cold-formed steel for mid-rise construction has become popular for these buildings that typically may range from 4 to 12 stories high. Chapter 12 provides additional discussion of cold-formed steel applications for lowand mid-rise construction. Additional information may also be obtained at www.buildsteel.org. In tall multistory buildings the main framing is typically of heavy hot-rolled TYPES OF COLD-FORMED STEEL SECTIONS AND THEIR APPLICATIONS 3 Figure 1.3 Building composed entirely of cold-formed steel sections. Courtesy of Don Allen. shapes and the secondary elements may be of cold-formed steel members such as steel joists, studs, decks, or panels (Figs. 1.4 and 1.5). In this case the heavy hot-rolled steel shapes and the cold-formed steel sections supplement each other.1.264 As shown in Figs. 1.2 and 1.6–1.10, cold-formed sections are also used as chord and web members of open web steel joists, space frames, arches, and storage racks. 1.2.2 Panels and Decks Another category of cold-formed sections is shown in Fig. 1.11. Historically, these sections are generally used for roof decks, floor decks, wall panels, siding material, and bridge forms. Recently, profiled deck has been used for shear wall. Some deeper panels and decks are cold formed with web stiffeners. 4 1 INTRODUCTION Figure 1.4 Composite truss–panel system prefabricated by Laclede Steel Company. Figure 1.5 Cold-formed steel joists used together with hot-rolled shapes. Courtesy of Stran-Steel Corporation. The depth of panels generally ranges from 9/16 to 7 12 in. (14.2 to 191 mm), and the thickness of materials ranges from 0.018 to 0.075 in. (0.457 to 1.91 mm). This is not to suggest that in some cases the use of 0.012-in. (0.305-mm) steel-ribbed sections as load-carrying elements in roof and wall construction would be inappropriate. Steel panels and decks not only provide structural strength to carry loads, but they also provide a surface on which flooring, roofing, or concrete fill can be applied, as shown in Fig. 1.12. They can also provide space for electrical conduits, or they can be perforated and combined with sound absorption material to form an acoustically conditioned ceiling. The cells of cellular panels are also used as ducts for heating and air conditioning. In the past, steel roof decks were successfully used in folded-plate and hyperbolic paraboloid roof construction,1.13,1.22,1.26,1.30,1.34,1.35,1.72,1.77–1.84 as shown in Figs. 1.13 and 1.14. One of the world’s largest cold-formed steel primary structures using steel decking for hyperbolic paraboloids, designed by Lev Zetlin Associates, is shown in TYPES OF COLD-FORMED STEEL SECTIONS AND THEIR APPLICATIONS Figure 1.6 Cold-formed steel sections used in space frames. Courtesy of Unistrut Corporation. Figure 1.7 Cold-formed steel members used in space grid system. Courtesy of Butler Manufacturing Company. 5 6 1 INTRODUCTION Figure 1.8 Cold-formed steel members used in a 100 × 220 × 30-ft (30.5 × 67.1 × 9.2-m)triodetic arch. Courtesy of Butler Manufacturing Company. (a) (b) Figure 1.9 Hangar-type arch structures using cold-formed steel sections. Courtesy of Armco Steel Corporation.1.6 Fig. 1.15.1.82 Roof decks may be curved to fit the shape of an arched roof without difficulty. Some roof decks are shipped to the field in straight sections and curved to the radius of an arched roof at the job site (Fig. 1.16). In other buildings, roof decks have been designed as the top chord of prefabricated open web steel joists or roof trusses (Fig. 1.17).1.85,1.86 In Europe, TRP 200 decking (206 mm deep by 750 mm pitch) has been used widely. In the United States, the standing seam metal roof has an established track record in new construction and replacement for built-up and single-ply systems in many low-rise buildings. Figure 1.11 also shows corrugated sheets, which are often used as roof or wall panels and in drainage structures. The use of corrugated sheets as exterior curtain wall panels is illustrated in Fig. 1.18a. It has been demonstrated that corrugated sheets can be used effectively in the arched roofs of underground shelters and drainage structures.1.87–1.89 The pitch of corrugations usually ranges from 1 14 to 3 in. (31.8 to 76.2 mm), and the corrugation depth varies from 1 to 1 in. (6.35 to 25.4 mm). The thickness of corrugated 4 steel sheets usually ranges from 0.0135 to 0.164 in. (0.343 to 4.17 mm). However, corrugations with a pitch of up to 6 in. (152 mm) and a depth of up to 2 in. (50.8 mm) are also available. See Chapter 10 for the design of corrugated steel sheets based on the AISI publications.1.87,1.88 Unusually deep corrugated panels have been used in frameless stressed-skin construction, as shown in Fig. 1.18b. The self-framing corrugated steel panel building proved to be an effective blast-resistant structure in the Nevada tests conducted in 1955.1.90 METAL BUILDINGS AND INDUSTRIALIZED HOUSING 7 Figure 1.10 Rack structures. Courtesy of Unarco Materials Storage. Figure 1.11 Decks, panels, and corrugated sheets. Figure 1.19 shows the application of standing seam roof systems. The design of beams having one flange fastened to a standing seam roof system and the strength of standing seam roof panel systems are discussed in Chapter 4. In the past four decades, cold-formed steel deck has been successfully used not only as formwork but also as reinforcement of composite concrete floor and roof slabs.1.55,1.91,1.103 The floor systems of this type of composite steel deck-reinforced concrete slab are discussed in Chapter 11. 1.3 METAL BUILDINGS AND INDUSTRIALIZED HOUSING Single-story metal buildings have been widely used in industrial, commercial, and agricultural applications. Metal 8 1 INTRODUCTION Figure 1.12 Cellular floor panels. Courtesy of H. H. Robertson Company. Figure 1.13 Company. Cold-formed steel panels used in folded-plate roof. Courtesy of H. H. Robertson Figure 1.14 Hyperbolic paraboloid roof of welded laminated steel deck. Reprinted from Architectural Record, March 1962. Copyright by McGraw-Hill Book Co., Inc.1.79 METAL BUILDINGS AND INDUSTRIALIZED HOUSING Figure 1.15 Super bayhangar for American Airlines Boeing 747s in Los Angeles.1.82 Courtesy of Lev Zetlin Associates, Inc. Figure 1.16 Arched roof curved at job site. Courtesy of Donn Products Company. Figure 1.17 Steel deck is designed as the top chord of prefabricated open web steel joists. Courtesy of Inland-Ryerson Construction Products Company. 9 10 1 INTRODUCTION Figure 1.18 (a) Exterior curtain wall panels employing corrugated steel sheets.1.87 (b) Frameless stressed-skin construction. Courtesy of Behlen Manufacturing Company. building systems have also been used for community facilities such as recreation buildings, schools, and churches.1.104,1.105 Metal buildings provide the following major advantages: 1. 2. 3. 4. 5. Attractive appearance Fast construction Low maintenance Easy extension Lower long-term cost In general, smaller buildings can be made entirely of cold-formed sections (Fig. 1.20), and relatively large buildings are often made of welded steel plate rigid frames with cold-formed sections used for girts, purlins, roofs, and walls (Fig. 1.21). The design of pre-engineered metal buildings is often based on the Metal Building Systems Manual issued by the Metal Building Manufacturers Association (MBMA).1.360 The 2012 edition of the MBMA manual is a revised version of the previous manual. The new manual includes (a) load METAL BUILDINGS AND INDUSTRIALIZED HOUSING Figure 1.19 Application of standing seam roof systems. Courtesy of Butler Manufacturing Company. application data [International Building Code (IBC) 2006 loads], (b) crane loads, (c) serviceability, (d) common industry practices, (e) guide specifications, (f) AISC-MB certification, (g) wind load commentary, (h) fire protection, (i) wind, snow, and rain data by U.S. county, (j) a glossary, (k) an appendix, and (l) a bibliography. In addition, MBMA also has published the Metal Roof Systems Design Manual.1.361 It includes systems components, substrates, specifications and standards, retrofit, common industry practices, design, installation, energy, and fire protection.Additional information may be located at www.mbma .com. The design of single-story rigid frames is treated extensively by Lee et al.1.107 In Canada the design, fabrication, and 11 erection of steel building systems are based on a standard of the Canadian Sheet Steel Building Institute (CSSBI).1.108 Industrialized housing can be subdivided conveniently into (1) panelized systems and (2) modular systems.1.109,1.278 In panelized systems, flat wall, floor, and roof sections are prefabricated in a production system, transported to the site, and assembled in place. In modular systems, three-dimensional housing unit segments are factory built, transported to the site, lifted into place, and fastened together. In the 1960s, under the School Construction Systems Development Project of California, four modular systems of school construction were developed by Inland Steel Products Company (modular system as shown in Fig. 1.17), Macomber Incorporated (V-Lok modular component system as shown in Fig. 1.22), and Rheem/Dudley Buildings (flexible space system).1.110 In 1970 Republic Steel Corporation was selected by the Department of Housing and Urban Development under the Operation Breakthrough Program to develop a modular system for housing.1.111 Panels consisting of steel facings with an insulated core were used in this system. Building innovation also includes the construction of unitized boxes. These boxes are planned to be prefabricated of room size, fully furnished, and stacked in some manner to be a hotel, hospital, apartment, or office building.1.25,1.112 For multistory buildings these boxes can be supported by a main framing made of heavy steel shapes. In the past, cold-formed steel structural components have been used increasingly in low-rise buildings and residential steel framing. Considerable research and Figure 1.20 Small building made entirely of cold-formed sections. Courtesy of Stran-Steel Corporation.1.6 12 1 INTRODUCTION Figure 1.21 Standardized building made of fabricated rigid frame with cold-formed sections for girts, purlins, roofs, and walls. Courtesy of Armco Steel Corporation. Figure 1.22 V-Lok modular component system. Courtesy of Macomber Incorporated. METHODS OF FORMING development activities have been conducted continuously by numerous organizations and steel companies.1.21,1.25,1.27,1.28,1.113–1.116,1.280–1.301 In addition to the study of the load-carrying capacity of various structural components, recent research work has concentrated on (1) joining methods, (2) thermal and acoustical performance of wall panels and floor and roof systems, (3) vibrational response of steel decks and floor joists, (4) foundation wall panels, (5) trusses, and (6) energy considerations. Chapter 12 provides some information on recent developments, design standards, and design guide for cold-formed steel light-frame construction. In Europe and other countries many design concepts and building systems have been developed. For details, see Refs. 1.25, 1.140–1.143, 1.117, 1.118, 1.268, 1.270, 1.271, 1.273, 1.275, 1.290, 1.293, and 1.297. 1.4 METHODS OF FORMING Three methods are generally used in the manufacture of cold-formed sections such as illustrated in Fig. 1.1: 1. Cold roll forming 2. Press brake operation 3. Bending brake operation 1.4.1 Cold Roll Forming1.1,1.119 The method of cold roll forming has been widely used for the production of building components such as individual structural members, as shown in Fig. 1.2, and some roof, floor, and wall panels and corrugated sheets, as shown in Fig. 1.11. It is also employed in the fabrication of partitions, frames of windows and doors, gutters, downspouts, pipes, agricultural equipment, trucks, trailers, containers, railway passenger and freight cars, household appliances, and other products. Sections made from strips up to 36 in. (915 mm) wide and from coils more than 3000 ft (915 m) long can be produced most economically by cold roll forming. The machine used in cold roll forming consists of pairs of rolls (Fig. 1.23) which progressively form strips into the final required shape. A simple section may be produced by as few as six pairs of rolls. However, a complex section may require as many as 15 sets of rolls. Roll setup time may be several days. The speed of the rolling process typically ranges from 20 to 300 ft/min (6 to 92 m/min). The usual speed is in the range of 75–150 ft/min (23–46 m/min). At the finish end, the completed section may be cut to required lengths by an automatic cutoff tool without stopping the machine. Maximum 13 cut lengths are usually between 20 and 40 ft (6 and 12 m).The flat sheet may be cut to length prior to the rolling process. As far as the limitations for thickness of material are concerned, carbon steel plate as thick as 34 in. (19 mm) can be roll formed successfully, and stainless steels have been roll formed in thicknesses of 0.006–0.30 in. (0.2–7.6 mm). The size ranges of structural shapes that can be roll formed on standard mill-type cold-roll-forming machines are shown in Fig. 1.24. The tolerances in roll forming are usually affected by the section size, the product type, and the material thickness. The following limits were given by Kirkland1.1 as representative of commercial practice, but do not necessarily represent current industry tolerances: Piece length, using automatic cutoff Straightness and twist 1 − ± 64 1 8 in. (0.4–3.2 mm) 1 − ± 64 1 4 in. (0.4–6.4 mm) in 10 ft (3 m) Cross-sectional dimensions Fractional Decimal Angles 1 − ± 64 1 16 in. (0.4–1.6 mm) ±0.005–0.015 in. (0.1–0.4 mm) ±1β –2β Table 1.1 gives the fabrication tolerances as specified by the MBMA for cold-formed steel channels and Z-sections to be used in metal building systems.1.360 All symbols used in the table are defined in Fig. 1.25. The same tolerances are specified in the standard of the CSSBI.1.108 For light steel framing members, the AISI framing standard S240-151.400,1.432 includes manufacturing tolerances for structural members. These tolerances for studs and tracks are based on the American Society for Testing and Materials (ASTM) standard C955-11. See Table 1.2 and Fig. 1.26. For additional information on roll forming, see Ref. 1.119. 1.4.2 Press Brake The press brake operation may be used under the following conditions: 1. The section is of simple configuration. 2. There is a small required quantity. The equipment used in the press brake operation consists essentially of a moving top beam and a stationary bottom bed on which the dies applicable to the particular required product are mounted, as shown in Fig. 1.27. 14 1 INTRODUCTION Figure 1.23 Cold-roll-forming machine. RESEARCH AND DESIGN SPECIFICATIONS Figure 1.24 Table 1.1 Size ranges of typical roll-formed structural shapes.1.1 MBMA Table on Fabrication Tolerances1.360 Dimension Geometry D B d π1 π2 Hole location E1 E2 E3 S1 S2 F P L Chamber, C Minimum thickness t Note: 1 in. = 25.4 mm. + Tolerances, in. − 3 16 3 16 3 8 3 16 3 16 1 8 3β 5β 3β 5β 1 8 1 8 1 8 1 16 1 16 1 8 1 8 1 8 1 8 1 8 1 8 1 16 1 16 1 8 1 8 1 8 1 4 ( 15 L.ft 10 ) , in. 0.95 × design t Simple sections such as angles, channels, and Z-sections are formed by press brake operation from sheet, strip, plate, or bar in not more than two operations. More complicated sections may take several operations. It should be noted that the cost of products is often dependent upon the type of the manufacturing process used in production. Reference 1.120 indicates that in addition to the strength and dimensional requirements a designer should also consider other influencing factors, such as formability, cost and availability of material, capacity and cost of manufacturing equipment, flexibility in tooling, material handling, transportation, assembly, and erection. 1.5 1.5.1 RESEARCH AND DESIGN SPECIFICATIONS United States 1.5.1.1 Research During the 1930s, the acceptance and development of cold-formed steel members for the construction industry in the United States faced difficulties due to the lack of an appropriate design specification. Various building codes made no provision for cold-formed steel construction at that time. Since cold-formed steel structural members are usually made of relatively thin steel sheet and come in many different geometric shapes in comparison with typical hot-rolled sections, the structural behavior and performance of such thin-walled, cold-formed structural members under loads differ in several significant respects from that of 16 1 INTRODUCTION Figure 1.25 Symbols used in MBMA table.1.360 D E G A B H F K C I Stiffening Lip Length OVERBEND MEASUREMENT J–Flange Width C Figure 1.26 FLARE MEASUREMENT Manufacturing tolerances.1.400,1.432 RESEARCH AND DESIGN SPECIFICATIONS 17 ASTM C 955-11 Manufacturing Tolerances for Structural Members1.400,1.432 Table 1.2 Dimensionπ Item Checked Studs, in. (mm) Tracks, in. (mm) A Length +3/32 (2.38) –3/32 (2.38) +1/2 (12.7) –1/4 (6.35) Bπ Web Depth +1/32 (0.79) –1/32 (0.79) +1/32 (0.79) +1/8 (3.18) C Flare Overbend +1/16 (1.59) –1/16 (1.59) +0 (0) –3/32 (2.38) D Hole Center Width +1/16 (1.59) –1/16 (1.59) NA NA E Hole Center Length +1/4 (6.35) –1/4 (6.35) NA NA F Crown +1/16 (1.59) –1/16 (1.59) +1/16 (1.59) –1/16 (1.59) Gπ Camber 1/8 per 10 ft (3.13 per 3 m) 1/32 per ft (2.60 per m) 1/2 max (12.7) Hπ Bow 1/8 per 10 ft (3.13 per 3 m) 1/32 per ft (2.60 per m) 1/2 max (12.7) I Twist 1/32 per ft (2.60 per m) 1/2 max (12.7) 1/32 per ft (2.60 per m) 1/2 max (12.7) J Flange Width +1/8 (3.18) –1/16 (1.59) +1/4 (6.35) –1/16 (1.59) K Stiffening Lip Length +1/8 (3.18) –1/32 (0.79) NA π All measurements are taken not less than 1 ft (305 mm) from the end. See Fig. 1.26 for symbol definitions. Outside dimension for stud; inside for track. π 1/8 inch per 10 feet represents L/960 maximum for overall camber and bow. Thus, a 20-foot-long member has 1/4-inch permissible maximum; a 5-foot-long member has 1/16-inch permissible maximum. π Figure 1.27 Press braking.1.2,1.16 heavy hot-rolled steel sections. In addition, the connections and fabrication practices which have been developed for cold-formed steel construction differ in many ways from those of heavy steel structures. As a result, design specifications for heavy hot-rolled steel construction cannot possibly cover the design features of cold-formed steel construction completely. It soon became evident that the development of a new design specification for cold-formed steel construction was highly desirable. Realizing the need for a special design specification and the absence of factual background and research information, the AISI Committee on Building Research and Technology (then named the Committee on Building Codes) sponsored a research project at Cornell University in 1939 for the purpose of studying the performance of light-gage cold-formed steel structural members and of obtaining factual information for 18 1 INTRODUCTION the formulation of a design specification. Research projects have been carried out continuously at Cornell University and other universities since 1939. The investigations on structural behavior of cold-formed steel structures conducted at Cornell University by Professor George Winter and his collaborators resulted in the development of methods of design concerning the effective width for stiffened compression elements, the reduced working stresses for unstiffened compression elements, web crippling of thin-walled cold-formed sections, lateral buckling of beams, structural behavior of wall studs, buckling of trusses and frames, unsymmetrical bending of beams, welded and bolted connections, flexural buckling of thin-walled steel columns, torsional–flexural buckling of concentrically and eccentrically loaded columns in the elastic and inelastic ranges, effects of cold forming on material properties, performance of stainless steel structural members, shear strength of light-gage steel diaphragms, performance of beams and columns continuously braced with diaphragms, hyperbolic paraboloid and folded-plate roof structures, influence of ductility, bracing requirements for channels and Z-sections loaded in the plane of the web, mechanical fasteners for cold-formed steel, interaction of local and overall buckling, ultimate strength of diaphragm-braced channels and Z-sections, inelastic reserve capacity of beams, strength of perforated compression elements, edge and intermediate stiffeners, rack structures, probability analysis, and C- and Z-purlins under wind uplift.1.5–1.7,1.31,1.121,1.122,1.133–1.136 The Cornell research under the direction of Professor Teoman Pekoz included the effect of residual stress on column strength, maximum strength of columns, unified design approach, screw connections, distortional buckling of beams and columns, perforated wall studs, storage racks, load eccentricity effects on lipped-channel columns, bending strength of standing seam roof panels, behavior of longitudinally stiffened compression elements, probabilistic examination of element strength, direct-strength prediction of members using numerical elastic buckling solutions, laterally braced beams with edge-stiffened flanges, steel members with multiple longitudinal intermediate stiffeners, design approach for complex stiffeners, unlipped channel in bending and compression, beam–columns, cold-formed steel frame design, and second-order analysis of structural systems and others.1.220,1.273,1.302–1.308,1.346,1.362,1.363 In addition to the Cornell work, numerous research projects on cold-formed steel members, connections, and structural systems have been conducted at many individual companies and universities in the United States.1.121.1.143, 1.267,1.302–1.305,1.309,1.311,1.346,1.362–1.366,1.419–1.423 Forty-three universities were listed in the first edition of this book published in 1985.1.352 Research findings obtained from these projects have been presented at various national and international conferences and are published in the conference proceedings and the journals of different engineering societies.1.43,1.117,1.118,1.124–1.132,1.144–1.147,1.272–1.276,1.302–1.308, 1.367–1.377 Previously, the ASCE Committee on Cold-Formed Members conducted surveys of current research on coldformed structures and literature surveys.1.133–1.134,1.135,1.136, 1.139–1.141 Thirty-eight research projects were reported in Ref. 1.136. In Ref. 1.141, about 1300 publications were classified into 18 categories. These reports provide a useful reference for researchers and engineers in the field of cold-formed steel structures. In 1990, the Center for Cold-Formed Steel Structures was established at the University of Missouri–Rolla to provide an integrated approach for handling research, teaching, technical services, and professional activity.1.312 In 1996, the Center for Cold-Formed Steel Structures conducted a survey of recent research. Reference 1.309 lists 48 projects carried out in seven countries. In October 2000, the center was renamed the Wei-Wen Yu Center for Cold-Formed Steel Structures (CCFSS) at the Fifteenth International Specialty Conference on Cold-Formed Steel Structures.1.378 1.5.1.2 AISI Design Specifications As far as the design criteria are concerned, the first edition of “Specification for the Design of Light Gage Steel Structural Members” prepared by the AISI Technical Subcommittee under the chairmanship of Milton Male was issued by the AISI in 1946.1.5 This allowable stress design (ASD) specification was based on the findings of the research conducted at Cornell University up to that time and the accumulated practical experience obtained in this field. It was revised by the AISI committee under the chairmanships of W. D. Moorehead, Tappan Collins, D. S. Wolford, J. B. Scalzi, K. H. Klippstein, S. J. Errera, and R. L. Brockenbrough in 1956, 1960, 1962, 1968, 1980, 1986, 1996, 2001, 2007, 2012, and 2016 to reflect the technical developments and results of continuing research. In 1991, the first edition of the load and resistance factor design (LRFD) specification1.313 was issued by AISI under the chairmanship of R. L. Brockenbrough and the vice chairmanship of J. M. Fisher. This specification was based on the research work discussed in Ref. 1.248. In 1996, the AISI ASD Specification1.4 and the LRFD Specification1.313 were combined into a single specification1.314 under the chairmanship of R. L. Brockenbrough and the vice chairmanship of J. W. Larson. The revisions of various editions of the AISI Specification are discussed in Ref. 1.267. In Ref. 1.315, Brockenbrough summarized the major changes made in the 1996 AISI Specification. See also Ref. 1.316 for an outline of RESEARCH AND DESIGN SPECIFICATIONS the revised and new provisions. In 1999, a supplement to the 1996 edition of the AISI Specification was issued.1.333,1.335 The AISI Specification has gained both national and international recognition since its publication. It has been accepted as the design standard for cold-formed steel structural members in major national building codes. This design standard has also been used wholly or partly by most of the cities and other jurisdictions in the United States having building codes. The design of cold-formed steel structural members based on the AISI Specification has been included in a large number of textbooks and engineering handbooks.1.13,1.149–1.158,1.269,1.277,1.318–1.320,1.350–1.358,1.412 1.5.1.3 North American Specifications The above discussions dealt with the AISI Specification used in the United States. In Canada, the Canadian Standards Association (CSA) published its first edition of the Canadian Standard for Cold-Formed Steel Structural Members in 1963 on the basis of the 1962 edition of the AISI Specification with minor changes. Subsequent editions of the Canadian Standard were published in 1974, 1984, 1989, and 1994.1.177,1.327 The 1994 Canadian Standard was based on the limit states design (LSD) method, similar to the LRFD method used in the AISI specification except for some differences discussed in Section 1.8.3.1 In Mexico, cold-formed steel structural members have always been designed according to the AISI specification. The 1962 edition of the AISI design manual was translated into Spanish in 1965.1.201 In 1994, Canada, Mexico, and the United States implemented the North American Free Trade Agreement (NAFTA). Consequently, the first edition of North American Specification for the Design of Cold-Formed Steel Structural Members (NAS) was developed in 2001 by a joint effort of the AISI Committee on Specifications, CSA Technical Committee on Cold-Formed Steel Structural Members, and Camara Nacional de la Industria del Hierro y del Acero (CANACERO) in Mexico.1.336 It was coordinated through the AISI North American Specification Committee chaired by R. M. Schuster. This 2001 edition of the North American Specification was accredited by the American National Standard Institute (ANSI) as an American National Standard (ANS) to supersede the AISI 1996 Specification and the CSA 1994 Standard with the approval by CSA in Canada and CANACERO in Mexico. The North American Specification provides an integrated treatment of ASD, LRFD, and LSD. The ASD and LRFD methods are for use in the United States and Mexico, while the LSD method is used in Canada. This first edition of the North American Specification contained a main document in Chapters A through G applicable for all three countries and 19 three separate country-specific Appendices A, B, and C for use in the United States, Canada, and Mexico, respectively. The major differences between the 1996 AISI Specification and the 2001 edition of the North American Specification were discussed by Brockenbrough and Chen in Refs 1.339 and 1.341 and were summarized in the CCFSS Technical Bulletin.1.338 In 2004, AISI issued a Supplement to the 2001 Edition of the North American Specification that provides the revisions and additions for the Specification.1.343,1.344 This supplement included a new Appendix for the design of cold-formed steel structural members using the direct-strength method (DSM). This new method provides alternative design provisions for determining the nominal axial strengths of columns and flexural strengths of beams without using the effective widths of individual elements. The background information on DSM can be found in the Commentary of Ref. 1.343 and Chapters 3 through 6. The first edition of the North American Specification was revised in 2007.1.345 It was prepared on the basis of the 2001 Specification,1.336 the 2004 supplement,1.343 and the continued developments of new and revised provisions. The major changes in the 2007 edition of the North American specification were summarized in Refs. 1.346–1.348. In this revised Specification, some design provisions were rearranged with editorial revisions for consistency. The common terms used in the Specification were based on the Standard Definitions developed by a joint AISC–AISI Committee on Terminology.1.380 In addition to Appendix 1 on the DSM, Appendix 2 was added for the second-order analysis of structural systems. For the country-specific design requirements, Appendix A is now applicable to the United States and Mexico, while Appendix B is for Canada. Subsequent editions of the North American specification have been issued in 20121.416 and 2016.1.417 The major changes to these specification editions are summarized by Refs. 1.424–1.426. The North American specification has been approved by the ANSI and is referred to in the United States as AISI S100. It has also been approved by the CSA and is referred to in Canada as S136. 1.5.1.4 AISI Design Manuals In addition to the issuance of the design specification, AISI published the first edition of the Light Gauge Steel Design Manual1.5 in 1949, prepared by the Manual Subcommittee under the chairmanship of Tappan Collins. It was subsequently revised in 1956, 1961, 1962, 1968–1972, 1977, 1983, 1986, 1996, 2002, 2008, 2013, and 2018.1.349,1.427,1.428 The 2002 AISI Design Manual was based on the 2001 edition of the North American Specification.1.336,1.340 20 1 INTRODUCTION It included the following six parts: I, Dimensions and Properties; II, Beam Design; III, Column Design; IV, Connections; V, Supplementary Information; and VI, Test Procedures. Design aids (tables and charts) and illustrative examples were given in Parts I, II, III, and IV for calculating sectional properties and designing members and connections. Part I also included information on the availability and properties of steels that are referenced in the Specification. It contains tables of sectional properties of channels (C-sections), Z-sections, angles, and hat sections with useful equations for computing sectional properties. The development of this 2002 AISI Design Manual was discussed by Kaehler and Chen in Ref. 1.342. Following the issuance of the 2007 edition of the Specification, AISI revised its Design Manual in 20081.349 on the basis of the second edition of the North American Specification.1.345 As for previous editions of the Design Manual, the data contained in the AISI design manual are applicable to carbon and low-alloy steels only. They do not apply to stainless steels or to nonferrous metals whose stress–strain curves and some other characteristics of structural behavior are substantially different from those of carbon and low-alloy steels. For the design of stainless steel structural members, see Ref. 1.429. It should also be noted that at the present time there are standardized sizes for studs, joists, channels, and tracks produced by the light-steel framing manufacturing companies as defined by the AISI North American Standard for Cold-Formed Steel Framing—Product Data.1.379 The design aids for those frequently used members are included in the AISI Design Manual. Except for the AISI designated sections, the sections listed in the tables of Part I of the AISI design manual are not necessarily stock sections with optimum dimensions. They are included primarily as a guide for design. In some other countries, the cold-formed steel shapes may be standardized. The standardization of shapes would be convenient for the designer, but it may be limiting for particular applications and new developments. 1.5.1.5 AISI Commentaries Commentaries on several earlier editions of the AISI design specification were prepared by Professor Winter of Cornell University and published by AISI in 1958, 1961, 1962, and 1970.1.161 In the 1983 and 1986 editions of the Design Manual, the format used for the simplified commentary was changed in that the same section numbers were used in the Commentary as in the Specification. For the 1996 edition of the Specification, the AISI Commentary, prepared by Wei-Wen Yu, contained a brief presentation of the characteristics and the performance of cold-formed steel members, connections, and systems.1.310 In addition, it provided a record of the reasoning behind and the justification for various provisions of the AISI Specification. A cross reference was provided between various provisions and the published research data. The Commentary on the 2001 edition of the North American Specification1.337 was prepared on the basis of the AISI Commentary on the 1996 Specification with additional discussions on the revised and new design provisions. In the Commentary on the 2007 and subsequent editions of the North American Specification, comprehensive discussions with extensive references are included for the new provisions, particularly for Appendices 1 and 2. For details, see Refs. 1.346, 1.430, and 1.431. In Refs. 1.62, 1.73, and 1.174, Johnson has reviewed some previous research work together with the development of design techniques for cold-formed steel structural members. 1.5.1.6 Other Design Standards and Design Guides In addition to the AISI Design Specifications discussed in Sections 1.5.1.2 and 1.5.1.3, AISI also published “Overview of the Standard for Seismic Design of Cold-Formed Steel Structures—Special Bolted Moment Frames”1.381,12.47 and the ANSI-accredited North American standards for cold-formed steel framing, including (a) general provisions, (b) product data, (c) floor and roof system design, (d) wall stud design, (e) header design, (f) lateral design, (g) truss design, and (h) a prescriptive method.1.387 These standards have been developed by the AISI Committee on Framing Standards since 1998. In 2015, the AISI Committee on Framing Standards merged the framing standards into a single document, North American Standard for Cold-Formed Steel Structural Framing, AISI S240.1.432 A companion specification, the North American Standard for Cold-Formed Steel Framing—Nonstructural Members, AISI S2201.433 was introduced. The uses of these standards for residential and commercial construction are discussed in Chapter 12. Furthermore, AISI also published numerous design guides: Direct Strength Method (DSM) Design Guide,1.383 Cold-Formed Steel Framing Design Guide,1.384,1.434 Steel Stud Brick Veneer Design Guide,1.385,1.435 A Design Guide for Standing Seam Roof Panels,1.386 and others. In addition, the Cold-Formed Steel Engineers Institute (CFSEI) has developed and published numerous technical notes and design guides on a broad range of design issues (www.cfsei.org). In the past, many trade associations and professional organizations had special design requirements for using coldformed steel members as floor decks, roof decks, and wall panels,1.103,1.162,1.330–1.332 open web steel joists,1.163 transmission poles,1.45,1.48,1.164,1.321,1.322,1.323 storage racks,1.165, 1.166,1.407–1.410 shear diaphragms,1.167–1.169,1.388,1.389 GENERAL DESIGN CONSIDERATIONS OF COLD-FORMED STEEL CONSTRUCTION composite slabs,1.103,1.170,1.324,1.325,1.390 metal buildings,1.106, light framing systems,1.171 guardrails, structural supports for highway signs, luminaries, and traffic signals,1.88 and automotive structural components.1.172,1.173 The locations of various organizations are listed at the end of the book under Acronyms and Abbreviations. 1.360,1.361 1.5.2 Other Countries In other countries, research and development for cold-formed steel members, connections, and structural systems have been actively conducted at many institutions and individual companies in the past. Design specifications and recommendations are now available in Australia and New Zealand,1.69,1.175,1.326,1.391 Austria,1.176 Brazil,1.392 Canada, 1.177–1.180,1.327,1.393 the Czech Republic,1.181 Finland,1.182 France,1.183,1.184 Germany,1.196–1.198,1.396 India,1.185 Italy, 1.394 Japan,1.186 Mexico,1.397 the Netherlands,1.187,1.395 the People’s Republic of China,1.188 the Republic of South Africa,1.189 Sweden,1.191.1.193 Romania,1.190 the United Kingdom,1.49,1.72,1.194,1.195 Russia,1.199 and elsewhere (see http://coldformedsteel.pbworks.com/w/page/16065164/Front Page). Some of the recommendations are based on LSD. The AISI Design Manual has previously been translated into several other languages.1.200–1.204 In the past, the European Convention for Constructional Steelwork (ECCS), through its Committee TC7 (formerly 17), prepared several documents for the design and testing of cold-formed sheet steel used in buildings.1.205–1.214 In 1993, the European Committee for Standardization published Part 1.3 of Eurocode 3 for cold-formed, thin-gage members and sheeting.1.328 This work was initiated by the Commission of the European Communities and was carried out in collaboration with a working group of the ECCS. The design of cold-formed steel sections is also covered in Refs. 1.66, 1.69, 1.215, 1.216, 1.217, and 1.268. With regard to research work, many other institutions have conducted numerous extensive investigations in the past. References 1.40–1.43, 1.71, 1.117, 1.118, 1.124–1.147, 1.158, 1.218, 1.237, 1.268–1.276, 1.302–1.309, and 1.362– 1.377 contain a number of papers on various subjects related to thin-walled structures from different countries. Comparisons between various design rules are presented in Refs. 1.239 and 1.240. The following is a brief discussion of some considerations usually encountered in design. 1.6.1 Local Buckling, Distortional Buckling, and Postbuckling Strength of Thin Compression Elements Since the individual components of cold-formed steel members are usually thin with respect to their widths, these thin elements may buckle at stress levels less than the yield stress if they are subject to compression, shear, bending, or bearing. Local buckling of such elements is therefore one of the major design considerations. It is well known that such elements will not necessarily fail when their buckling stress is reached and that they often will continue to carry increasing loads in excess of that at which local buckling first appears. Figure 1.28 shows the buckling behavior and postbuckling strength of the compression flange of a hat-section beam with 1.6 GENERAL DESIGN CONSIDERATIONS OF COLD-FORMED STEEL CONSTRUCTION The use of thin material and cold-forming processes results in several design features for cold-formed steel construction different from those of heavy hot-rolled steel construction. 21 Figure 1.28 Consecutive load stages on hat-shaped beam.1.7 22 1 INTRODUCTION with different types of compression elements. The current design methods for beams, columns, and beam–columns are discussed in Chapters 4, 5, and 6, respectively. During recent years, distortional buckling has been considered as one of the important limit states for the design of cold-formed steel beams and columns having edge-stiffened compression flanges. Design provisions have been added in the current North American specification. For details, see Chapters 4 and 5. 1.6.2 Figure 1.29 Consecutive load stages on I-beam.1.7 a compression flange having a width-to-thickness ratio of 184 tested by Winter. For this beam the theoretical buckling load is 500 lb (2.2 kN), while failure occurred at 3460 lb (15.4 kN).1.7 Figure 1.29 shows the buckling behavior of an I-beam having an unstiffened flange with a width-to-thickness ratio of 46.1.7 The beam failed at a load about 3.5 times that at which the top flange stress was equal to the theoretical critical buckling value. These pictures illustrate why the postbuckling strength of compression elements is utilized in design. Prior to 1986, different procedures were used in the AISI Specification for the design of beams and columns Torsional Rigidity Because the torsional rigidity of open sections is proportional to t3 , cold-formed steel sections consisting of thin elements are relatively weak against torsion. Figure 1.30 shows the twist of a channel-shaped unbraced beam when it is loaded in the plane of its web. In this case, the shear center is outside the web and the applied load initiates rotation. Since cold-formed steel sections are relatively thin and in some sections the centroid and shear center do not coincide, torsional–flexural buckling may be a critical factor for compression members. In addition, distortional buckling may govern the design for certain members used as beams or columns. 1.6.3 Stiffeners in Compression Elements The load-carrying capacity and the buckling behavior of compression components of beams and columns can be Figure 1.30 Twist of unbraced channel loaded in plane of its web1.6 : (a) before loading; (b) near-maximum load. GENERAL DESIGN CONSIDERATIONS OF COLD-FORMED STEEL CONSTRUCTION improved considerably by the use of edge stiffeners or intermediate stiffeners. Provisions for the design of such stiffeners have been developed from previous research. However, this type of stiffener generally is not practical in hot-rolled shapes and built-up members. 1.6.4 Variable Properties of Sections Having Stiffened or Unstiffened Compression Elements For a section having a stiffened, partially stiffened, or unstiffened compression element, the entire width of the element is fully effective when the width-to-thickness ratio of the element is small or when it is subjected to low compressive stress. However, as stress increases in the element having a relatively large width-to-thickness ratio, the portions adjacent to the supported edges are more structurally effective after the element buckles. As a result, the stress distribution is nonuniform in the compression element. When using the Effective Width Method for design of such members the sectional properties are based on a reduced effective area. The effective width of a compression element not only varies with the unit stress applied but also depends on its width-to-thickness ratio. For a given beam having a compression flange with a relatively large width-to-thickness ratio, the effective section modulus Se decreases with an increase in the yield stress of steel used because the effective width of the compression flange becomes smaller when it is subjected to a higher unit stress. The strength of such a beam is therefore not directly proportional to the yield stress of the steel. The same is true for the compression members. When using the Direct Strength Method for design, full, unreduced section properties are used. In addition to bolted and welded connections, screws and power-actuated fasteners are often used for cold-formed steel construction. Design provisions for determining the shear and tensile strengths of screw and power-actuated fastener connections are included in the current North American specification. 1.6.6 Web Crippling Strength of Beams Web crippling is often a critical problem for cold-formed steel structural members for two reasons. First, the use of stamped or rolled-in bearing stiffeners (or stiffeners under concentrated loads) is frequently not practical in cold-formed steel construction. Second, the depth-to-thickness ratio of the webs of cold-formed steel members is usually large and generally exceeds that of hot-rolled shapes. Figure 1.31 illustrates the pattern of web crippling of an I-section. Special design criteria for web crippling of cold-formed steel sections included in the North American Specification have been developed on the basis of extensive research. 1.6.7 Thickness Limitations and Corrosion Protection The ranges of thickness generally used in various types of cold-formed steel structural members are described in Section 1.2. However, they should not be considered as thickness limitations. For the design of cold-formed steel structural members the important factors are the width-to-thickness ratio of compression elements and the unit stress used; the thickness 1.6.5 Connections For bolted connections the thickness of connected parts is usually much thinner in cold-formed steel construction than in heavy construction. The steel sheet or strip may have a small spread between yield stress and tensile strength. These are major influences that make the behavior of the cold-formed steel bolted connection differ from that of heavy construction, particularly for bearing and tension stress. Modified design provisions have been developed in the Specification for cold-formed steel bolted connections. In welded connections, arc welds (groove welds, arc spot welds, arc seam welds, fillet welds, and flare groove welds) are often used for connecting cold-formed steel members to each other as well as for connecting cold-formed sections to hot-rolled shapes. Arc spot welds without prepunched holes and arc seam welds are often used for connecting panels or decks to supporting beams or to each other. 23 Figure 1.31 Test for web crippling strength of thin webs.1.6 24 1 INTRODUCTION of the steel itself is not a critical factor. Members formed of relatively thin steel sheet will function satisfactorily if designed in accordance with the North American Specification. The durability of lightweight steel construction has been studied by Cissel and Quinsey.1.241,1.242 It was found that the durability of cold-formed steel sections is primarily dependent upon the protective treatment applied to the sheet and not necessarily upon the thickness of the sheet itself.1.243 For galvanized cold-formed steel there is high corrosion resistance. Available data indicate that the corrosion rate of galvanized sheets in the atmosphere is practically linear; that is, for the same base-metal thickness a sheet having double the weight of coating of another sheet can be expected to last twice as long before rusting of the base metal sets in.1.244–1.246 References 1.398, 1.399, and 1.436 present a better understanding of how galvanizing provides long-term corrosion protection to steel members. It is therefore unnecessary to limit the minimum thickness for cold-formed steel sections merely for the purpose of protecting the steel from corrosion. The accepted methods of protection were discussed in Section 5 of Part III of the 1977 AISI design manual1.159 and the minimum metallic coating requirements for framing members are specified in the AISI general provisions for cold-formed steel framing.1.400,1.432 In addition, the CFSEI technical note outlines available corrosion-resistant materials for cold-formed steel framing members and makes recommendations for buildings at various distances from the ocean and for different exposure conditions within an individual building.1.401,1.436 Tests of coil-coated steel panels are reported in Ref. 1.329. material of the section is considered to be concentrated along the centerline or midline of the steel sheet and the area elements are replaced by straight or curved “line elements.” The thickness dimension t is introduced after the linear computations have been completed. Thus the total area A = L × t and the moment of inertia of the section I = I′ × t, where L is the total length of all line elements and I′ is the moment of inertia of the centerline of the steel sheet. The properties of typical line elements are shown in Fig. 1.32. Example 1.1 illustrates the application of the linear method. Example 1.1 Determine the full section modulus Sx of the channel section shown in Fig. 1.33a. Use the linear method. SOLUTION The midline of the cross section is shown in Fig. 1.33b. 1. Flat width of flanges (element 1): πΏf = 1.5 − 0.292 = 1.208 in. 2. Distance from x–x axis to centerline of flange: 0.105 3.0 − = 2.948 in. 2 3. Computation of properties of 90β corner (element 2) (Fig. 1.33c): 0.105 = 0.240 in. π ′ = 0.1875 + 2 πΏc = 1.57(0.240) = 0.377 in. (Fig. 1.32) π = 0.637(0.240) = 0.153 in. (Fig. 1.32) 4. Flat width of web (element 3): 1.6.8 Plastic Design A complete plastic design method is not included in the North American specification because most cold-formed steel shapes have width-to-thickness ratios considerably in excess of the limits required by plastic design.1.148 Such members with large width-to-thickness ratios are usually incapable of developing plastic hinges without local buckling or distortional buckling. However, since 1980 the AISI specification has included design provisions to utilize the inelastic reserve capacity of flexural members. The requirements are retained in the North American specification. For details, see Sections 4.2.2.6 and 4.2.3.1.2. πΏw = 6.0 − 2(0.292) = 5.416 in. 5. Distance from x–x axis to center of gravity (c.g.) of corner: 5.416 π¦= + 0.153 = 2.861 in. 2 6. Linear πΌπ₯′ , moment of inertia of midlines of steel sheets: Flanges: 2(1.208)(2.948)2 = 21.00 Corners: 2(0.377)(2.861)2 = 6.17 Web: 12 (5.416)3 = 13.24 Total: 40.41 in.3 7. Actual Ix: 1.6.9 Linear Method for Computing Properties of Formed Sections Because the thickness of the formed section is uniform, the computation of properties of such sections can be simplified by using a linear or “midline” method. In this method the πΌπ₯ = πΌπ₯′ π‘ = 40.41(0.105) = 4.24 in.4 8. Section modulus: πΌ 4.24 ππ₯ = /π₯ = = 1.41 in.3 3.0 π 2 GENERAL DESIGN CONSIDERATIONS OF COLD-FORMED STEEL CONSTRUCTION Figure 1.32 Figure 1.33 25 Properties of line elements.1.159 Example 1.1. The accuracy of the linear method for computing the properties of a given section depends on the thickness of the steel sheet to be used and the configuration of the section. For the thicknesses of steel sheets generally used in cold-formed steel construction, the error in the moment of inertia determined by the linear method is usually negligible, particularly for relatively deep sections made of thin material. For example, as indicated in Table 1.3, the expected errors in the computed moment of inertia of the two arbitrarily chosen channel sections as shown in Fig. 1.34 are less than 1% if the material is 14 in. or thinner. For cylindrical tubes, the error in the computed moment of inertia about the axis passing through the center of the tube determined by the linear method varies with the ratio of mean diameter to wall thickness, D/t; the smaller the ratio, the larger the error. The expected errors in the moment of inertia are approximately 2.7 and 0.2% for D/t ratios of 6 and 20, respectively, if the wall thickness is 14 in. Errors smaller 26 1 INTRODUCTION Figure 1.34 Sections used for studying the accuracy of the linear method. Table 1.3 Expected Error in Ix Channel Section A B Thickness of Material (in.) Expected in Ix (%) 0.50 0.25 0.10 0.50 0.25 0.10 3.3 0.7 0.1 0.6 0.15 0.02 conducted by an independent testing laboratory or by a manufacturer’s laboratory. It is not the intent of the North American provision, however, to substitute load tests for design calculations. A detailed discussion on the method of testing is beyond the scope of this book. However, when tests are found necessary to determine structural strength or stiffness of cold-formed sections and assemblies, Chapter K of the North American specification1.417 and Part VI of the AISI Design Manual1.428 should be used for the evaluation of test results and the determination of allowable load-carrying capacities. Note: 1 in. = 25.4 mm. 1.6.11 than the above values are expected for materials thinner than 1 in. 4 The Direct Strength Method Design Guide1.383 indicates that the use of midline dimensions ignoring the corner is adequate for analysis unless the corner radius is larger than 10 times the thickness. 1.6.10 Cold Work of Forming It is well known that the mechanical properties of steel are affected by cold work of forming. The North American specification permits utilizing the increase in yield stress from a cold-forming operation subjected to certain limitations. Sections 2.7 and 2.8 discuss the influence of cold work on the mechanical properties of steel and the utilization of the cold work of forming, respectively. Tests for Special Cases In Section 1.1 it was indicated that in cold-formed steel construction unusual sectional configurations can be economically produced by cold-forming operations. However, from the point of view of structural design, the analysis and design of such unusual members may be very complex and difficult. In many cases it may be found that their safe load-carrying capacity or deflection cannot be calculated on the basis of the design criteria presently included in the North American specification.1.417 For this case the North American Specification permits their structural performance to be determined by load tests 1.7 ECONOMIC DESIGN AND OPTIMUM PROPERTIES The basic objective of economic design is to achieve the least expensive construction that satisfies the design requirements. One of the conditions required for the low cost of the erected structure is that the weight of the material be kept to a minimum, which is associated with the maximum structural efficiency. It has been shown by numerous investigators that for a given loading system the maximum efficiency can be DESIGN BASIS obtained when the member strengths for all the possible modes of failure are the same. In practice, such ideal conditions may not be obtained easily because of unavoidable limitations, such as preselected shapes and specific dimensional limitations. However, it can be shown that in some cases there may be a possible mode of failure or limit state that will result in a maximum efficiency within the practical limitations. The efficiency of the use of high-strength steel depends on the type of mode of failure. Under certain conditions, such as long columns having large slenderness ratios, the failure is usually limited by overall elastic buckling. For this case the use of high-strength steel may not result in an economic design because the performance of structural members under the above-mentioned conditions will be the same for different grades of steel. For this reason the use of high-strength steel for these cases may not be justified as far as the overall cost is concerned. In any event the general aim should always be to utilize the full potential strength of the steel that can be used in fabrication by designing the detail outline of the section for maximum structural efficiency. Flexibility of the cold-forming process to produce an endless variety of shapes is ideal for this purpose.1.225,1.247,1.402–1.406 1.8 DESIGN BASIS Prior to 1996, the AISI issued two separate specifications for the design of cold-formed steel structural members, connections, and structural assemblies. One was for the Allowable Strength Design (ASD) method1.4 and the other was for the Load and Resistance Factor Design (LRFD) method.1.313 These two design specifications were combined into a single specification in 1996.1.314 Both methods have been used for the design of cold-formed steel structures, even though they may or may not produce identical designs. When the North American specification was developed in 2001, 2007, 2012, and 2016, the Limit States Design (LSD) method was included in the Specification for use in Canada. The ASD and LRFD methods are only used in the United States and Mexico. Because the design provisions are based on strengths (moment, force, etc.) instead of stresses, the ASD method has been redefined as allowable strength design. In 2016 the Effective Width Method and Direct Strength Method are presented within the main body of the Specification. Both methods may be used for the design of cold-formed steel structures, even though they may or may not produce identical designs. The North American Specification has been approved by the ANSI and is referred to in the United States as AISI S100. It has also been approved by the CSA and is referred to in Canada as S136. 27 According to Section A1.2 of the North American Specification, the nominal strength and stiffness of cold-formed steel elements, members, assemblies, connections, and details shall be determined in accordance with the provisions provided in Chapters A through M, Appendices 1 and 2, and Appendices A and B of the North American Specification. When the composition or configuration of such components is such that calculation of the strength and/or stiffness cannot be made in accordance with those provisions (excluding Chapter K), structural performance should be established from one of the following methods: 1. Determine the available strength (allowable strength for ASD or design strength for LRFD and LSD) or stiffness by tests undertaken and evaluated in accordance with Section K2.1.1(a) of the Specification. 2. Determine the available strength or stiffness by rational analysis with confirmatory tests. Specifically, the available strength is determined from the calculated nominal strength by applying the safety factor or the resistance factor in accordance with Section K2.1.1(b) of the Specification. 3. Determine the available strength or stiffness based on appropriate theory and engineering judgment. The available strength is determined from the calculated nominal strength by applying the safety and resistance factors given in Section A1.2(c) of the Specification. It should be noted that for a limit state already provided in the main Specification the safety factor should not be less than the applicable Ω and the resistance factor should not exceed the applicable π for the prescribed limit state. 1.8.1 Allowable Strength Design Since the issuance of the first AISI Specification in 1946, the design of cold-formed steel structural members and connections in the United States and some other countries has been based on the ASD method. In this method, the required strengths (axial forces, bending moments, shear forces, etc.) for structural members and connections are computed from structural analysis by using the nominal loads or specified working loads for all applicable load combinations, as discussed in Section 1.8.1.2. The allowable strength permitted by the specification is determined by the nominal strength and the specified safety factor. 1.8.1.1 Design Format for the ASD Method For the ASD method, the required strength R should not exceed the allowable strength Ra as follows: π ≤ π a (1.1) 28 1 INTRODUCTION Based on Section A4.1.1 of the North American Specification, the allowable strength is determined by Eq. (1.2): π π a = n (1.2) Ω where Rn = nominal strength Ω = safety factor corresponding to Rn (see Table 1.4) In Eq. (1.2), the nominal strength is the strength or capacity of the element or member for a given limit state or failure mode. It is computed by the design equations provided in Chapters B through M, Appendices 1 and 2, and Appendices A and B of the North American Specification. The safety factors provided in Chapters C through M and Appendices of the North American Specification are summarized in Table 1.4. These safety factors are used to compensate for uncertainties inherent in the design, fabrication, and erection of structural components and connections as well as uncertainties in the estimation of applied loads. It should also be noted that for the ASD method only a single safety factor is used to compensate for the uncertainties of the combined load. 1.8.1.2 Load Combinations for the ASD Method The design provisions for nominal loads and combinations are in accordance with Appendix A of the North American Specification. The following discussion is applicable only to the ASD method. a. Nominal Loads. The North American Specification does not provide any specific dead load, live load, snow, wind, earthquake, or other loading requirements for the design of cold-formed steel structures. Section B2 of the AISI Specification merely states that the nominal loads shall be as stipulated by the applicable building code under which the structure is designed or as dictated by the conditions involved. In the absence of an applicable building code, the nominal loads shall be those stipulated in ASCE/SEI 7-10, Minimum Design Loads for Buildings and Other Structures.1.416 For the impact loads on a structure, reference may be made to the AISC publication1.411 for building design and the MBMA publication for the design of metal buildings.1.360 In addition to the above-mentioned loads, due consideration should also be given to the loads due to (1) fluids with well-defined pressures and maximum heights, (2) weight and lateral pressure of soil and water in soil, (3) ponding, and (4) self-straining forces and effects arising from construction or expansion resulting from temperature, shrinkage, moisture changes, creep in component materials, movement due to different settlement, and combinations thereof. b. Load Combinations for ASD. In Section B3.2 of the North American specification, it is specified that the structure and its components shall be designed so that the allowable strengths equal or exceed the effects of the nominal loads and load combinations as stipulated by the applicable building code under which the structure is designed or, in the absence of an applicable building code, as stipulated in the ASCE Standard ASCE/SEI 7.1.416 When the ASCE Standard is used for allowable strength design, the following load combinations should be considered: 1. π· 2. π· + πΏ (1.3a) (1.3b) 3. π· + (πΏr or π or π ) (1.3c) 4. π· + 0.75πΏ + 0.75(πΏr or π or π ) (1.3d) 5. π· + (0.6π or 0.7πΈ) (1.3e) 6. π· + 0.75(0.6π ) + 0.75(πΏr or π or π ) (1.3f) 7. 0.6π· + 0.6π (1.3g) 8. 0.6π· + 0.7πΈ (1.3h) where D E L Lr R S W 1.8.2 = dead load = earthquake load = live load = roof live dead = rain load = snow load = wind load Load and Resistance Factor Design During recent years, the LRFD method has been used in the United States and other countries for the design of steel structures.1.313,1.345,1.411,1.417 The advantages of the LRFD method are (1) the uncertainties and the variabilities of different types of loads and resistances are accounted for by use of multiple factors, and (2) by using probability theory, all designs can ideally achieve a consistent reliability. Thus, the LRFD approach provides the basis for a more rational and refined design method than is possible with the allowable strength design method. In order to develop the load and resistance factor design criteria for cold-formed, carbon, and low-alloy steel structural members, a research project was conducted at the University of Missouri–Rolla under the direction of Wei-Wen Yu with consultation of T. V. Galambos and M. K. Ravindra. This project, which was initiated in 1976, DESIGN BASIS was sponsored by the AISI and supervised by the AISI Subcommittee on Load and Resistance Factor Design.1.248 Based on the studies made by Rang, Supornsilaphachai, Snyder, Pan, and Hsiao, the AISI Load and Resistance Factor Design Specification for Cold-Formed Steel Structural Members with Commentary was published in August 1991 on the basis of the 1986 edition of the AISI ASD Specification with the 1989 Addendum.1.313,3.152 The background information and research findings for developing the AISI LRFD criteria were documented in 14 progress reports of the University of Missouri–Rolla and are summarized in Refs. 1.248 and 3.153–3.159. As previously discussed, the 1996 edition of the AISI Specification included both the ASD and LRFD methods in a single standard for the first time. 1.8.2.1 Design Format for the LRFD Method As discussed in Section 1.8.1.1, the allowable strength design method employs only one safety factor for the combined load under a given limit state. A limit state is the condition in which a structure or component becomes unfit for service and is judged either to be no longer useful for its intended function (serviceability limit state) or to have reached its ultimate load-carrying capacity (strength limit state). For cold-formed steel members, typical limit states are yielding, buckling, postbuckling strength, shear lag, web crippling, excessive deflection, and others. These limits have been established through experience in practice or in the laboratory, and they have been thoroughly investigated through analytical and experimental research. Unlike allowable strength design, the LRFD approach uses multiple load factors and a corresponding resistance factor for a given limit state to provide a refinement in the design that can account for the different degrees of the uncertainties and variabilities of analysis, design, loading, material properties, and fabrication. The design format for satisfying the structural safety requirement is expressed in Eq.(1.4)1.417 : π u ≤ ππ n (1.4) where Ru = required strength or required resistance for factored loads ∑ = γi QI γi = load factor corresponding to Qi QI = load effect Rn = nominal strength Ο = resistance factor corresponding to Rn ΟRn = design strength The nominal strength Rn is the total strength of the element or member for a given limit state, computed according to the applicable design criteria. The resistance factor Ο accounts 29 for the uncertainties and variabilities inherent in Rn , and it is usually less than unity, as listed in Table 1.4. The load effects Qi are the forces (axial force, bending moment, shear force, etc.) on the cross section determined from the structural analysis and γi are the corresponding load factors that account for the uncertainties and variabilities of the applied loads. The load factors are usually greater than unity, as given in Section 1.8.2.2. For the design of cold-formed members using carbon and low-alloy steels, the values of π and Rn are given in the North American Specification.1.417 1.8.2.2 Nominal Loads, Load Factors, and Load Combinations for the LRFD Method The design provisions for nominal loads and load combinations are provided in Section B3 of the North American Specification for use in the United States and Mexico. The following discussion is applicable only to the LRFD method: a. Nominal Loads. The design requirements for nominal loads to be used for the LRFD method are the same as that used for the ASD method. b. Load Factors and Load Combinations for LRFD. Section B3.2 of the North American Specification specifies that the structure and its components shall be designed so that design strengths equal or exceed the effects of the factored loads and load combinations stipulated by the applicable building code under which the structure is designed or, in the absence of an applicable building code, as stipulated in the ASCE Standard, Minimum Design Loads for Buildings and Other Structures, ASCE/SEI 7. When the ASCE Standard is used for the LRFD method, the following load factors and load combinations should be considered for the strength limit state1.416 : 1. 2. 3. 4. 5. 6. 7. 1.4π· 1.2π· + 1.6πΏ + 0.5(πΏr or π or π ) 1.2π· + 1.6(πΏr or π or π ) + (πΏ or 0.5π ) 1.2π· + 1.0π + πΏ + 0.5(πΏr or π or π ) 1.2π· + 1.0πΈ + πΏ + 0.2π 0.9π· + 1.0π 0.9π· + 1.0πΈ (1.5a) (1.5b) (1.5c) (1.5d) (1.5e) (1.5f) (1.5g) All the symbols are defined in item (b) of Section 1.8.1.2. For the above load combinations, exceptions are as follows: 1. The load factor on L in combinations (3), (4), and (5) is permitted to equal 0.5 for all occupancies in which the minimum uniformly distributed live load L in Table 4-1 30 1 INTRODUCTION of ASCE/SEI1.415 is less than or equal to 100 psf, with the exception of garages or areas occupied as places of public assembly. 2. In combinations (2), (4), and (5), the load S shall be taken as either the flat-roof snow load or the sloped-roof snow load. Each relevant strength limit state shall be investigated. Effects of one or more loads not acting shall be investigated. The most unfavorable effects from both wind and earthquake loads shall be investigated, where appropriate, but they need not be considered to act simultaneously. The ASCE Standard does not provide load factors and load combinations for roof and floor composite construction using cold-formed steel deck. For this construction,the Steel Deck Institute NSI/SDI C-2017 Standard for Composite Steel Floor Deck—Slabs1.437 load combinations should be used. 1.8.2.3 Design Strength πRn The design strength is the available strength of a structural component or connection to be used for design purposes. As shown in Eq. (1.4), design strength is obtained by multiplying the nominal strength or resistance Rn by a reduction factor π to account for the uncertainties and variabilities of the nominal strength. 1.8.2.3.1 Nominal Strength or Resistance Rn The nominal strength or resistance Rn is the capacity of a structural component or connection to resist load effects (axial force, bending moment, shear force, etc.). It is usually determined by computations using specified material properties and dimensions in the design criteria derived from accepted principles of structural mechanics and/or by tests, taking account of the effects of manufacturing and fabrication processes. For the design of cold-formed members using carbon and low-alloy steels, Chapters C through M of the North American Specification1.417 provide the equations needed for determining the nominal strengths of tension members, flexural members, compression members, closed cylindrical tubular members, wall studs, connections, and joints. It should be noted that for the purpose of consistency the same nominal strength equations are used in the North American specification for the ASD and LRFD methods.1.417 In 2004, the Direct Strength Method was added in the North American Specification. This method may be used to determine the axial strengths of columns and beams subjected to bending and to shear.1.417 1.8.2.3.2 Resistance Factor π The resistance factor π is a reduction factor to account for unavoidable deviations of the actual strength from the nominal value prescribed in the design specification. These deviations may result from the uncertainties and variabilities in (1) the material properties (i.e., yield stress, tensile strength, modulus of elasticity, etc.), (2) the geometry of the cross section (i.e., depth, width, thickness, etc., to be used for computing area, moment of inertia, section modulus, radius of gyration, etc.), and (3) the design methods (i.e., assumptions, approximations of theoretical formulas, etc.). In the development of the AISI LRFD criteria,3.159 the resistance factors were derived from a combination of (1) probabilistic modeling,3.160,3.161 (2) calibration of the new criteria to the ASD approach,3.162 and (3) evaluations of the new LRFD criteria by judgment and past experience. The development was aided by a comparative study of the ASD and LRFD methods.3.157,3.163 The procedures used for developing the resistance factors for cold-formed steel design consisted of the following five steps: 1. Analyze the available information and test data to obtain the statistical value (mean values and coefficients of variation) of resistance and load effects. 2. Assume the mean values and coefficients of variation of the variable for which no statistical information is available. 3. Compute the reliability index implied in the applicable ASD specification. 4. Select the target reliability index. 5. Develop the resistance factors according to the selected target reliability index for different types of members with the limit state being considered. Details of steps 1, 2, and 3 are presented in several progress reports of the University of Missouri–Rolla and are summarized in Ref. 3.162. Based on the probability distribution shown in Fig. 1.35 and the first-order probabilistic theory, the reliability index π½ can be computed by Eq. (1.6)1.248,3.152 : ln(π βπ ) π½= √ m m πR2 + πQ2 (1.6) where Rm = mean value of resistance = Rn (Pm Mm Fm ) Qm = mean value of load effect of variation of resistance, = π R /Rm VR = coefficient √ VQ πR πQ Pm = = = = πP2 + πM2 + πF2 coefficient of variation of load effect, = π Q /Qm standard deviation of resistance standard deviation of load effect mean ratio of experimentally determined ultimate load to predicted ultimate load of test specimens DESIGN BASIS Figure 1.35 Mm = Fm = VP VM VF = = = 31 Definition of reliability index. mean ratio of tested material properties to specified minimum values mean ratio of actual sectional properties to nominal values coefficient of variation of ratio P coefficient of variation of ratio M coefficient of variation of ratio F The reliability index π½ is a measure of the safety of the design. As shown in Fig. 1.35, a limit state is reached when ln(R/Q) = 0. The shaded area represents the probability of exceeding the limit states. The smaller the shaded area is, the more reliable the structure is. Because the distance between the mean value of [ln(R/Q)]m and the failure region is defined as π½[π ln(R/Q) ], when two designs are compared, the one with the larger π½ is more reliable. As far as the target reliability index π½ 0 is concerned, research findings indicated that for cold-formed steel members the target reliability index may be taken as 2.5 for gravity loads. In order to ensure that failure of a structure is not initiated in connections, a higher value of 3.5 was selected for connections using cold-formed carbon steels. Even though these two target values are somewhat lower than those recommended by the ASCE code (i.e., 3.0 and 4.5 for members and connections, respectively),3.149 they are essentially the same targets used for the AISC LRFD Specification.3.150 For wind loads, the same ASCE target value of β0 = 2.5 is used for connections in the LRFD method. For flexural members such as individual purlins, girts, panels, and roof decks subjected to the combination of dead and wind loads, the target β0 value used in the United States is reduced to 1.5. With this reduced target reliability index, the design based on the LRFD method is comparable to the allowable strength design method. On the basis of the load combination of 1.2D + 1.6L with an assumed D/L ratio of 15 and the available statistical data, it can be shown that the resistance factor π can be determined as follows1.310 : 1.521πm πΉm πm (1.7) π= ) ( √ exp π½0 πR2 + πQ2 where β0 is the target reliability index. For practical reasons, it is desirable to have relatively few different resistance factors. Table 1.4 lists the resistance factors for the design of various types of members and connections using carbon and low-alloy steels. If the π factor is known, the corresponding safety factor Ω for allowable strength design can be computed for the load combination 1.2D + 1.6L as follows1.310 : / 1.2π· πΏ + 1.6 Ω= / π(π· πΏ + 1) where D/L is the dead-to-live load ratio for the given condition. 1.8.3 Limit States Design The LSD method is currently used in Canada for the design of cold-formed steel members, connections, and structural assemblies. The methodology for the LSD and LRFD methods is the same, except that load factors, load combinations, target reliability indexes, and the assumed dead-to-live ratio used for the development of the design criteria are different. As a result, the resistance factors used for the LSD method are usually slightly smaller than that for the LRFD method in the main document of the North American Specification. The design provisions for the LSD method are provided in Section B3 of the North American Specification. For the LSD 32 1 INTRODUCTION Table 1.4 Safety Factors π and Resistance Factors π Used in North American Specification 1.417 Type of Strength (a) Stiffeners Bearing stiffeners Bearing stiffeners in C-section beams (b) Tension members For yielding of gross section For rupture of net section away from connection For rupture of net section at connection (see connections) (c) Flexural members Yielding and global buckling Local buckling interacting with yielding and global buckling Distortional buckling Beams having one flange through fastened to deck or sheathing i. For general cross-sections and system connectivity ii. For C- or Z-sections with specifically defined systems Beams having one flange fastened to a standing seam roof system Web design Shear strength Web crippling Built-up sections Single web channel and C-sections Single web Z-sections Single hat sections Multi-web deck sections Combined bending and web crippling (d) Concentrically loaded compression members Yielding and global buckling Local buckling interacting with global buckling Distortional buckling (e) Closed cylindrical tubular members Bending strength Axial compression (f) Compression members having one flange through fastened to deck or sheathing i. For general cross-sections and system connectivity ii. For C- or Z-sections with specifically defined systems (g) All-steel design of wall stud assemblies Wall studs in compression Wall studs in bending (h) Diaphragm construction (i) Rational engineering analysis for members ASD Safety Factor, Ω LRFD Resistance Factor, π LSD Resistance Factor, π 2.00 1.70 0.85 0.90 0.80 0.80 1.67 2.00 0.90 0.75 0.90 0.75 1.67 1.67 1.67 0.90 0.90 0.90 0.90 0.90 0.90 1.67 1.67 1.67 0.90 0.90 0.90 0.85 0.90 —a 1.60 0.95 0.80 1.75–2.00 1.65–2.00 1.65–2.00 1.75–2.00 1.65–2.45 1.70 0.75–0.85 0.75–0.90 0.75–0.90 0.75–0.85 0.60–0.90 0.90 0.60–0.75 0.65–0.80 0.65–0.80 0.65–0.75 0.50–0.80 0.75–0.80 1.80 1.80 1.80 0.85 0.85 0.85 0.80 0.80 0.80 1.67 1.80 0.95 0.85 0.90 0.80 1.80 1.80 0.85 0.85 0.80 0.80 1.80 1.67 2.15–3.00 2.00 0.85 0.90–0.95 0.55–0.80 0.80 0.80 0.90 0.40–0.75 0.75 DESIGN BASIS Table 1.4 33 (Continued) Type of Strength (j) Welded connections Groove welds Tension or compression Shear (welds) Shear (base metal) Arc spot welds Welds in shear Connected part in shear Welds in Tension Arc seam welds Welds in shear Connected part in shear Top arc seam welds in shear Fillet welds Longitudinal loading (connected part) Transverse loading (connected part) Welds Flare groove welds Transverse loading (connected part) Longitudinal loading (connected part) Welds Resistance welds Rupture (k) Bolted connections Bearing strength Shear strength of bolts Tensile strength of bolts Rupture (l) Screw connections Combined shear and pul-over Combined shear and pul-out Rupture (m) Power-actuated fastener (PAF) connections PAF in tension pull-out in tension pull over PAF in shear Bearing and tilting Pull-out in shear Rupture (n) Rational engineering analysis for connections ASD Safety Factor, Ω LRFD Resistance Factor, π LSD Resistance Factor, π 1.70 1.90 1.70 0.90 0.80 0.90 0.80 0.70 0.80 2.55 2.20–3.05 2.50–3.00 0.60 0.50–0.70 0.50–0.60 0.50 0.40–0.60 0.40–0.50 2.55 2.20 2.60 0.60 0.70 0.60 0.50 0.60 0.55 2.55–3.05 2.35 2.55 0.50–0.60 0.65 0.60 0.40–0.50 0.60 0.50 2.55 2.80 2.55 2.35 2.50 0.60 0.55 0.60 0.65 0.60 0.50 0.45 0.50 0.55 0.75 2.22–2.50 2.00 2.00 2.22 3.00 2.35 2.55 3.00 0.60–0.65 0.75 0.75 0.65 0.50 0.65 0.60 0.50 0.50–0.55 0.55 0.65 0.75 0.40 0.55 0.50 0.75 2.65 4.00 3.00 2.65 2.05 2.55 3.00 3.00 0.60 0.40 0.50 0.60 0.80 0.60 0.50 0.55 0.50 0.30 0.40 0.55 0.65 0.50 0.75 0.50 Note: This table is based on Chapters D through J and Appendices A and B of the 2016 edition of the North American Specification for the Design of Cold-Formed Steel Structural Members.1.345 π See Appendix of the North American specification for the provisions applicable to Canada. 34 1 INTRODUCTION Table 1.5 Equivalent Terms for the LRFD and LSD Methods LRFD (U.S. and Mexico) LSD (Canada) Design strength, πRn Flexural strength Nominal load Nominal strength, Rn Required strength, Ru Specification Strength Factored resistance, πRn Moment resistance Specified load Nominal resistance, Rn Effect of factored loads, Rf Standard Resistance method, a few different terms are defined in the North American Specification. Table 1.5 lists some equivalent terms used for the LRFD and LSD methods. 1.8.3.1 Design Format for the LSD Method According to Section B3.2.3 of the North American Specification for LSD requirements, structural members and connections shall be designed such that the factored resistance equals or exceeds the effect of factored loads. The design shall be performed in accordance with the following equation1.345 : ππ n ≥ π f where Rf Rn Ο ΟRn = = = = effect of factored loads nominal resistance resistance factor (see Table 1.4) factored resistance The above equation for the LSD method is similar to Eq. (1.4) for the LRFD method. 1.8.3.2 Specified Loads, Load Factors, and Load Combinations for LSD Method The design requirements for specified loads, load factors, and load combinations are provided in Appendix B of the North American specification. The following discussions are applicable only to the LSD method for use in Canada. All design tables referred in items (b) and (c) are based on Appendix B of the 2007 edition of the Specification1.345 : a. Specified Loads. The load provisions contained in the North American Specification are consistent with the 2015 edition of the National Building Code of Canada.1.438 b. Load Factors and Load Combinations for LSD. According to Section B2, the effect of factored loads for cold-formed steel design should be determined on the basis of the applicable load combinations. Appropriate load factors shall be used for principal and companion loads. 1.8.3.3 Factored Resistance πRn In the development of the LSD criteria, the resistance factors were determined from a live-load factor of 1.50 and a dead-load factor of 1.25 according to the National Building Code of Canada. The target safety indexes are 3.0 for members and 4.0 for connections. In order to determine the loading for calibration, it was assumed that 80% of cold-formed steel is used in panel form and 20% for structured members. An effective load factor was arrived at by assuming the live-to-dead load ratio and their relative frequencies of occurrence. For nominal resistance Rn see Section 1.8.2.3. The same nominal resistance equations are used in the main document of the North American specification for the ASD, LRFD, and LSD methods with specific Canadian design requirements provided in Appendix B of the North American Specification for some cases. 1.8.3.4 Design Using the LSD Method Even through the load factors, load combinations, and resistance factors for the LSD method are somewhat different as compared with LRFD, the methodology and design procedures for these two methods are the same. For the purpose of simplicity, the discussions and design examples presented in this book are based on the ASD and LRFD methods. The design procedures for the LRFD method can be used for the LSD method with appropriate terms and π factors. 1.8.4 Units of Symbols and Terms The North American Specification was written so that any compatible system of units may be used except where explicitly stated in the document. The unit systems adopted in the North American Specification are: 1. U.S. customary units (force in kilopounds or kips and length in inches) 2. SI units (force in newtons and length in millimeters) 3. MKS units (force in kilograms and length in centimeters) The conversions of the U.S. customary units into SI units and MKS units are given in parentheses throughout the text of the Specification. Table 1.6 is a conversion table for these units. For the purpose of simplicity, only U.S. customary units are used in this book for design examples. SERVICEABILITY Table 1.6 Length Area Force Stress Conversion Table1.417 To Convert To Multiply By in. mm ft m in.2 mm2 ft2 m2 kip kip lb lb kN kN kg kg ksi ksi MPa MPa kg/cm2 kg/cm2 mm in. mm ft mm2 in.2 m2 ft2 kN kg N kg kip kg kip N MPa kg/cm2 ksi kg/cm2 ksi MPa 25.4 0.03937 0.30480 3.28084 645.160 0.00155 0.09290 10.7639 4.448 453.5 4.448 0.4535 0.2248 101.96 0.0022 9.808 6.895 70.30 0.145 10.196 0.0142 0.0981 1.9 SERVICEABILITY Section 1.8 dealt only with the strength limit state. A structure should also be designed for the serviceability limit state as required by the AISI Specification.1.417 Serviceability limit states are conditions under which a structure can no longer perform its intended functions. Strength considerations are usually not affected by 35 serviceability limit states. However, serviceability criteria are essential to ensure functional performance and economy of design. The conditions that may require serviceability limits are listed in the AISI Commentary as follows1.310,1.417 : 1. Excessive deflections or rotations that may affect the appearance or functional use of the structure and deflections which may cause damage to nonstructural elements. 2. Excessive vibrations that may cause occupant discomfort of equipment malfunctions. 3. Deterioration over time, which may include corrosion or appearance considerations. When checking serviceability, the designer should consider appropriate service loads, the response of the structure, and the reaction of building occupants. Service loads that may require consideration include static loads, snow or rain loads, temperature fluctuations, and dynamic loads from human activities, wind-induced effects, or the operation of equipment. The service loads are actual loads that act on the structure at an arbitrary point in time. Appropriate service loads for checking serviceability limit states may only be a fraction of the nominal loads. The response of the structure to service loads can normally be analyzed assuming linear elastic behavior. Serviceability limits depend on the function of the structure and on the perceptions of the observer. Unlike the strength limit states, general serviceability limits cannot be specified that are applicable to all structures. The North American Specification does not contain explicit requirements; however, guidance is generally provided by the applicable building code. In the absence of specific criteria, guidelines may be found in Refs.1.439, 3.164–3.167, and 3.202–3.206. CHAPTER 2 Materials Used in Cold-Formed Steel Construction 2.1 GENERAL REMARKS Because material properties play an important role in the performance of structural members, it is important to be familiar with the mechanical properties of the steel sheets, strip, plates, or flat bars generally used in cold-formed steel construction before designing this type of steel structural member. In addition, since mechanical properties are greatly affected by temperature, special attention must be given by the designer for extreme conditions below −30β F (−34β C) and above 200β F (93β C). Seventeen steels are specified in the current edition of the North American Specification1.417 for structural applications. These steels are identified in ASTM standards for sheet material as SS or, in the case of high-strength, low-alloy steels, as HSLAS or HSLAS-F steels: ASTM A36, Carbon Structural Steel ASTM A242, High-Strength Low-Alloy Structural Steel ASTM A283, Low and Intermediate Tensile Strength Carbon and Steel Plates ASTM A500, Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Round and Shapes ASTM A529, High-Strength Carbon-Manganese Steel of Structural Quality ASTM A572, High-Strength Low-Alloy Columbium-Vanadium Structural Steel ASTM A588, High-Strength Low-Alloy Structural Steel with 50 ksi (345 MPa) Minimum Yield Point to 4 in. (100 mm) Thick ASTM A606, Steel, Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance ASTM A653, Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process ASTM A792, Steel Sheet, 55% Aluminum-Zinc AlloyCoated by the Hot-Dip Process ASTM A847, Cold-Formed Welded and Seamless HighStrength, Low-Alloy Structural Tubing with Improved Atmospheric Corrosion Resistance ASTM A875, Steel Sheet, Zinc-5% Aluminum Alloy-Coated by the Hot-Dip Process ASTM A1003, Steel Sheet, Carbon, Metallic- and Nonmetallic-Coated for Cold-Formed Framing Members ASTM A1008, Steel, Sheet; Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable ASTM A1011, Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability ASTM A1039, Steel, Sheet, Hot-Rolled, Carbon, Commercial and Structural, Produced by the Twin-Roll Casting Process ASTM A1063, Steel, Sheet, Twin-Roll Cast, Zinc-Coated, (Galvanized) by the Hot-Dip Process See Table 2.1 for the mechanical properties of these 17 steels. In addition to the above-listed steels, other steel sheet, strip, or plate may also be used for structural purposes provided such material conforms to the chemical and mechanical requirements of one of the listed specifications or other published specification that establishes its properties and suitability1.417 for the type of application. Specification Section A3.2 includes additional specific requirements for using other steels. From a structural standpoint, the most important properties of steel are as follows: 1. 2. 3. 4. 5. 6. 7. 8. Yield stress Tensile strength Stress–strain characteristics Modulus of elasticity, tangent modulus, and shear modulus Ductility Weldability Fatigue strength Toughness In addition, formability and durability are also important properties for thin-walled cold-formed steel structural members. 37 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. Table 2.1 Mechanical Properties of Steels Referred to in Section A3.1 of the AISI North American Specification1.417,1.428 Carbon structural steel High-strength, low-alloy structural steel A36 A242 Low- and intermediate-tensile-strength carbon steel plates A283 A B C D A500 Round tubing A B C D Shaped tubing A B C D A529 Gr. 50 Cold-formed welded and seamless carbon steel structural tubing in rounds and shapes High-strength carbon–manganese steel High-strength, low-alloy columbium–vanadium steels of structural quality High-strength, low-alloy structural steel with 50 ksi minimum yield point 38 Fu /Fy 58–80 70 1.61 1.40 23 21 46 67 1.46 21 — — — — 24 27 30 33 45–60 50–65 55–75 60–80 1.88 1.85 1.83 1.82 30 28 25 23 — — — — 33 42 46 36 45 58 62 58 1.36 1.38 1.35 1.61 25 23 21 23 — — — — — 39 46 50 36 50 45 58 62 58 70–100 1.15 1.26 1.24 1.61 1.40 25 23 21 23 21 — — — — — — 4 in. and under 55 42 50 55 60 65 50 70–100 60 65 70 75 80 70 1.27 1.43 1.30 1.27 1.25 1.23 1.40 20 24 21 20 18 17 21 ASTM Designation Steel Designation 55 A572 Gr. 42 50 55 60 65 A588 Minimum Tensile Strength Fu (ksi) Minimum Elongation (%) in 2 in. Gage Length 3 4 3 4 Thickness (in.) Minimum Yield Stress Fy (ksi) — and under 36 50 to 1 12 Hot-rolled and cold-rolled high-strength, low-alloy steel sheet and strip with improved corrosion resistance Zinc-coated or zinc–iron alloy-coated steel sheet 55% aluminum–zinc alloy–coated steel sheet by the hot-dip process Cold-formed welded and seamless high-strength, low-alloy structural tubing with improved atmospheric corrosion resistance A606 Hot rolled as rolled Hot rolled annealed or normalized Cold rolled A653 SS 33 37 40 50 Class 1 50 Class 3 50 Class 4 55 HSLAS 40 50 55 Class 1 55 Class 2 60 70 80 HSLAS-F 40 50 55 Class 1 55 Class 2 60 70 80 A792 SS Gr. 33 37 40 50 Class 1 50 Class 4 A847 — 50 70 1.40 22 — 45 65 1.44 22 — 45 65 1.44 22 — — — — — — — 33 37 40 50 50 50 55 45 52 55 65 70 60 70 1.36 1.41 1.38 1.30 1.40 1.20 1.27 20 18 16 12 12 12 11 — — — — — — — 40 50 55 55 60 70 80 50 60 70 65 70 80 90 1.25 1.20 1.27 1.18 1.17 1.14 1.13 22 20 16 18 16 12 10 — — — — — — — 40 50 55 55 60 70 80 50 60 70 65 70 80 90 1.25 1.20 1.27 1.18 1.17 1.14 1.13 24 22 18 20 18 14 12 — — — — — — 33 37 40 50 50 50 45 52 55 65 60 70 1.36 1.41 1.38 1.30 1.20 1.40 20 18 16 12 12 19 (continuous) 39 Table 2.1 (Continued) Steel Designation Zinc–5% aluminum alloy–coated steel sheet by the hot-dip process Metallic- and nonmetallic-coated carbon steel sheet Cold-rolled steel sheet, carbon structural, high-strength, low-alloy and high-strength, low-alloy with improved formability 40 ASTM Designation A875 SS Gr. 33 37 40 50 Class 1 50 Class 3 HSLAS Gr. 50 60 70 80 HSLAS-F Gr. 50 60 70 80 A1003 ST Gr. 33 H 37 H 40 H 50 H A1008 SS: Gr. 25 30 33 Types 1 & 2 40 Types 1 & 2 HSLAS: Gr. 45 Class 1 45 Class 2 50 Class 1 50 Class 2 Minimum Tensile Strength Fu (ksi) Fu /Fy Minimum Elongation (%) in 2 in. Gage Length 45 52 55 65 70 1.36 1.41 1.38 1.30 1.40 20 18 16 12 12 50 60 70 80 60 70 80 90 1.20 1.17 1.14 1.13 20 16 12 10 — — — — 50 60 70 80 60 70 80 90 1.20 1.17 1.14 1.13 22 18 14 12 — — — — 33 37 40 50 See note See note See note See note 1.08 1.08 1.08 1.08 10 10 10 10 — — — — 25 30 33 40 42 45 48 52 1.68 1.50 1.45 1.30 26 24 22 20 — — — — 45 45 50 50 60 55 65 60 1.33 1.22 1.30 1.20 22 22 20 20 Thickness (in.) Minimum Yield Stress Fy (ksi) — — — — — 33 37 40 50 50 — — — — Hot-rolled steel sheet and strip, carbon, structural, high-strength, low-alloy with improved corrosion resistance 55 Class 1 55 Class 2 60 Class 1 60 Class 2 65 Class 1 65 Class 2 70 Class 1 70 Class 2 HSLAS-F: Gr. 50 60 70 80 A1011 SS: Gr. 30 33 36 Type 1 36 Type 2 40 45 50 55 HSLAS: Gr. 45 Class 1 45 Class 2 50 Class 1 50 Class 2 55 Class 1 55 Class 2 60 Class 1 60 Class 2 65 Class 1 65 Class 2 70 Class 1 70 Class 2 — — — — — — — — 55 55 60 60 65 65 70 70 70 65 75 70 80 75 85 80 1.27 1.18 1.25 1.17 1.23 1.15 1.21 1.14 18 18 16 16 15 15 14 14 — — — — 50 60 70 80 60 70 80 90 1.20 1.17 1.14 1.13 22 18 16 14 — — — — — — — — 30 33 36 36 40 45 50 55 49 52 53 58–80 55 60 65 70 1.63 1.58 1.47 1.61 1.38 1.33 1.30 1.27 21–25 18–23 17–22 16–21 15–21 13–19 11–17 9–15 — — — — — — — — — — — — 45 45 50 50 55 55 60 60 65 65 70 70 60 55 65 60 70 65 75 70 80 75 85 80 1.33 1.22 1.30 1.20 1.27 1.18 1.25 1.17 1.23 1.15 1.21 1.14 23–25 23–25 20–22 20–22 18–20 18–20 16–18 16–18 14–16 14–16 12–14 12–14 (continuous) 41 Table 2.1 (Continued) Steel Designation Hot-rolled, carbon, commercial and structural steel sheet Steel sheet in coils and cut lengths produced by the twin-roll casting process. 42 ASTM Designation HSLAS-F: Gr. 50 60 70 80 A1039 Gr. 40 50 55 60 70 80 A1063/A1063M-11 SS Gr. 33 37 40 45 50 55 60 70 80 Class 1 80 Class 2 HSLAS Class1 45 50 55 60 65 70 80 Minimum Tensile Strength Fu (ksi) Fu /Fy Minimum Elongation (%) in 2 in. Gage Length 60 70 80 90 1.20 1.17 1.14 1.13 22–24 20–22 18–20 16–18 40 50 55 60 70 80 55 65 70 70 80 90 1.38 1.30 1.27 1.17 1.14 1.13 15–20 11–16 9–14 8–13 7–12 6–11 — — — — — — — — — — 33 37 40 45 50 55 60 70 80 80 45 52 55 60 65 70 70 80 90 83 1.36 1.41 1.38 1.33 1.30 1.27 1.17 1.14 1.13 1.04 20 18 15 13 11 9 8 7 6 — — — — — — — — 45 50 55 60 65 70 80 60 65 70 75 80 85 95 1.33 1.30 1.27 1.25 1.23 1.21 1.19 18 15 13 11 11 8 7 Thickness (in.) Minimum Yield Stress Fy (ksi) — — — — 50 60 70 80 — — — — — — HSLAS Class 2 45 50 55 60 65 70 80 — — — — — — — 45 50 55 60 65 70 80 55 60 65 70 75 80 90 1.22 1.20 1.18 1.17 1.15 1.14 1.13 18 15 13 11 11 8 7 Notes: 1. The tabulated values are based on ASTM standards.2.1 2. 1 in. = 25.4 mm; 1 ksi = 6.9 MPa = 70.3 kg/cm2 . 3. Structural Grade 80 of A653, A875, and A1008 steel and Grade 80 of A792 are allowed in the North American Specification under special conditions. For these grades, Fy = 80 ksi, Fu = 82 ksi, and elongations are unspecified. See North American Specification for the reduction of yield stress and tensile strength. 4. For Type L of A1003 steel, the minimum tensile strength is not specified. The ratio of tensile strength to yield stress shall not be less than 1.08. Type L of A1003 steel is allowed in the North American Specification under special conditions. 5. For A1011 steel, the specified minimum elongation in 2 in. of gage length varies with the thickness of steel sheet and strip. 6. For A1039 steel, the larger specified minimum elongation is for the thickness under 0.078–0.064 in. The smaller specified minimum elongation is for the thickness under 0.064–0.027 in. For Grades 55 and higher that do not meet the requirement of 10% elongation, Sections A3.1.2 and A3.1.3 of the North American Specification shall be used. 43 44 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION 2.2 YIELD STRESS, TENSILE STRENGTH, AND STRESS–STRAIN CURVE 2.2.1 Yield Stress Fy and Stress–Strain Curve The strength of cold-formed steel structural members depends on the yield point or yield strength of steel, except in connections and in those cases where elastic local buckling or overall buckling is critical. In the 2016 edition of the North American Specification and in this book, the generic term yield stress is used to denote either yield point or yield strength. As indicated in Table 2.1, the yield stresses of steels listed in the North American specification range from 24 to 80 ksi (165 to 552 MPa or 1687 to 5624 kg/cm2 ). There are two general types of stress–strain curves, as shown in Fig. 2.1. One is of the sharp-yielding type (Fig. 2.1a) and the other is of the gradual-yielding type (Fig. 2.1b). Steels produced by hot rolling are usually sharp yielding. For this type of steel, the yield stress is defined by the level at which the stress–strain curve becomes horizontal. Steels that are cold reduced or otherwise cold worked show gradual yielding. For gradual-yielding steel, the stress–strain curve is rounded out at the “knee” and the yield stress is determined by either the offset method or the strain-underload method.2.2,2.3 Figure 2.2 Determination of yield stress for gradual-yielding steel: (a) offset method; (b) strain-underload method. In the offset method, the yield stress is the stress corresponding to the intersection of the stress–strain curve and a line parallel to the initial straight-line portion offset by a specified strain. The offset is usually specified as 0.2%, as shown in Fig. 2.2a. This method is often used for research work and for mill tests of stainless and alloy steels. In the strain-underload method, the yield stress is the stress corresponding to a specified elongation or extension under load. The specified total elongation is usually 0.5%, as shown in Fig. 2.2b. This method is often used for mill tests of sheet or strip carbon and low-alloy steels. In many cases, the yield stresses determined by these two methods are similar. 2.2.2 Figure 2.1 Stress–strain curves of carbon steel sheet or strip: (a) sharp yielding; (b) gradual yielding. Tensile Strength The tensile strength of steel sheets or strip used for cold-formed steel sections has little direct relationship to the design of such members. The load-carrying capacities of cold-formed steel flexural and compression members are usually limited by yield stress or buckling stresses that are less than the yield stress of steel, particularly for those compression elements having relatively large flat-width ratios and for compression members having relatively large DUCTILITY slenderness ratios. The exceptions are tension members and connections, the strength of which depends not only on the yield stress but also on the tensile strength of the material. For this reason, in the design of tension members and connections where stress concentration may occur and the consideration of ultimate strength in the design is essential, the North American Specification includes special design provisions to ensure that adequate safety is provided for the ultimate strengths of tension members and connections. As indicated in Table 2.1, the minimum tensile strengths of the steels listed in the North American Specification range from 42 to 100 ksi (290 to 690 MPa or 2953 to 7030 kg/cm2 ). The ratios of tensile strength to yield stress, Fu /Fy , range from 1.08 to 1.88. Previous studies indicated that the effects of cold work on cold-formed steel members depend largely upon the spread between tensile strength and yield stress of the virgin material. 2.3.3 2.3.1 Modulus of Elasticity E The strength of members that fail by buckling depends not only on the yield stress but also on the modulus of elasticity E and the tangent modulus Et . The modulus of elasticity is defined by the slope of the initial straight portion of the stress–strain curve. The measured values of E on the basis of the standard methods2.4,2.5 usually range from 29,000 to 30,000 ksi (200 to 207 GPa or 2.0 × 106 to 2.1 × 106 kg/cm2 ).2.76,2.77 A value of 29,500 ksi (203 GPa or 2.07 × 106 kg/cm2 ) has been used by AISI in its specifications for design purposes since 19462.78 and is retained in the North American Specification.1.345 This value is slightly higher than 29,000 ksi (200 GPa or 2.0 × 106 kg/cm2 ) currently used in the AISC specification.1.411 2.3.2 Tangent Modulus Et The tangent modulus is defined by the slope of the stress– strain curve at any point, as shown in Fig. 2.1b. For sharp yielding, Et = E up to the yield stress, but with gradual yielding, Et = E only up to the proportional limit. Once the stress exceeds the proportional limit, the tangent modulus Et becomes progressively smaller than the initial modulus of elasticity. For this reason, for moderate slenderness the sharp-yielding steels have larger buckling strengths than gradual-yielding steels. Various buckling provisions of the North American Specification have been written for gradual-yielding steels whose proportional limit is usually not lower than about 70% of the specified minimum yield stress. Shear Modulus G By definition, shear modulus G is the ratio between the shear stress and the shear strain. It is the slope of the straight-line portion of the shear stress–strain curve. Based on the theory of elasticity, the shear modulus can be computed by the following equation2.52 : πΊ= πΈ 2(1 + π) (2.1) where E is the tensile modulus of elasticity and π is Poisson’s ratio. By using E = 29,500 ksi (203 GPa or 2.07 × 106 kg/cm2 ) and μ = 0.3 for steel in the elastic range, the value of shear modulus G is taken as 11,300 ksi (78 GPa or 794 × 103 kg/cm2 ) in the North American Specification. This G value is used for computing the torsional buckling stress for the design of beams, columns, and wall studs. 2.4 2.3 MODULUS OF ELASTICITY, TANGENT MODULUS, AND SHEAR MODULUS 45 DUCTILITY Ductility is defined as the extent to which a material can sustain plastic deformation without rupture. It is not only required in the forming process but also needed for plastic redistribution of stress in members and connections, where stress concentration would occur. Ductility can be measured by (1) a tension test, (2) a bend test, or (3) a notch test. The permanent elongation of a tensile test specimen is widely used as the indication of ductility. As shown in Table 2.1, for the customary range in thickness of steel sheet, strip, or plate used for cold-formed steel structural members, the minimum elongation in 2 in. (50.8 mm) of gage length varies from 10 to 30%. The ductility criteria and performance of low-ductility steels for cold-formed steel members and connections have been studied by Dhalla, Winter, and Errera at Cornell University.2.6–2.9 It was found that the ductility measurement in a standard tension test includes (1) local ductility and (2) uniform ductility. Local ductility is designated as the localized elongation at the eventual fracture zone. Uniform ductility is the ability of a tension coupon to undergo sizable plastic deformations along its entire length prior to necking. This study also revealed that for the different ductility steels investigated the elongation in 2 in. (50.8 mm) of gage length did not correlate satisfactorily with either the local or the uniform ductility of the material. In order to be able to redistribute the stresses in the plastic range to avoid premature brittle fracture and to achieve full net-section strength in a tension member with stress concentrations, it was suggested that (1) the minimum local elongation in 12 in. (12.7 mm) of gage length of a standard tension coupon including the neck be at least 20%; (2) the minimum uniform elongation in 3 in. (76.2 mm) of gage 46 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION length minus the elongation in 1 in. (25.4 mm) of gage length containing neck and fracture be at least 3%; and (3) the tensile strength–yield stress ratio Fu /Fy be at least 1.05.2.9 In this method, the local and uniform elongations are established in accordance with the AISI Standard Method for Determining the Uniform and Local Ductility of Carbon and Low-Alloy Steels, AISI S9032.106 or the following procedure: 1. Tensile coupons are prepared according to ASTM designation A370,2.2 except that the length of the central reduced section [ 12 in. (12.7 mm) uniform width] of the coupon is at least 3 12 in. (89 mm). Gage lines are scribed at 12 -in. (12.7-mm) intervals along the entire length of the coupon. 2. Upon completion of the coupon test, the following two permanent plastic deformations are measured: a. Linear elongation in 3 in. (76.2 mm) of gage length e3 , in inches, including the fractured portion, preferably having occurred near the middle third of the gage length b. Linear elongation in 1 in. (25.4 mm) of gage length e1 , in inches, including the fractured portion 3. The local elongation πl and the uniform elongation πu (both in percents) are computed as follows: πl = 50(5π1 − π3 ) (2.2) πu = 50(π3 − π1 ) (2.3) For a rough differentiation of low-ductility from higher ductility steels, Ref. 2.9 suggests that (1) the minimum elongation in 2 in. (50.8 mm) of gage length be at least 7% and (2) the minimum tensile strength–yield stress ratio be at least 1.05. These research findings and suggestions have received careful review and consideration during the revision of the AISI specification in 1980. Section A3.3.1 of the 1986 edition of the AISI specification requires that the tensile strength–yield stress ratio Fu /Fy be not less than 1.08 and the elongation in 2 in. (50.8 mm) of gage length be not less than 10% for steels not listed in the specification and used for structural members and connections. These requirements are slightly higher than the corresponding values suggested in Ref. 2.9 because the AISI Specification refers to the conventional tensile tests.2.2 These minimum requirements would ensure adequate ductility. When 8 in. (203 mm) gage length is used, the minimum elongation is 7%. This specified elongation was derived from the conversion formula given in Section S30 of Ref. 2.2. The above-discussed ductility requirements were contained in the 1996 edition of the AISI Specification and the North American Specification. In the 1980s, a low-strain-hardening ductile (LSHD) steel that has reasonable elongation but very low Fu /Fy ratio was developed for building purlins and girts. The results of coupon tests reported in Ref. 2.10 show that, even though the Fu /Fy ratio of this type of steel is less than the specified minimum ratio of 1.08 and the elongation in 2 in. (50.8 mm) of gage length may be less than 10%, the local elongation in 12 in. (12.7 mm) of gage length across the fracture exceeds 20%, and the uniform elongation outside the fracture exceeds 3%. On the basis of a limited number of tests, the same publication indicates that the AISI design provisions for flexural members with regard to effective width, lateral buckling, and nominal bending strength based on initiation of yielding are applicable to beams fabricated from LSHD steel. Consequently, the AISI Specification permitted the use of such material in the 1989 Addendum and the 1996 edition for the design of purlins and girts which support roof deck or wall panels provided that the steel can satisfy the requirements of Section A3.3.1.1.4,1.314 The same requirements are retained in Section A3.2.1 of the North American Specification.1.417 When purlins and girts are subject to combined axial load and bending, the applied axial load P should not exceed 15% of the allowable axial load, Pn /Ωc , for the ASD method because the use of such a LSHD steel for columns and beam–columns would require additional study. For the LRFD and LSD methods, P/πc Pn ≤ 0.15. In the above expressions, Pn is the nominal column strength, Ωc is the safety factor for column design, P is the column load based on the factored loads, and πc is the resistance factor. The required ductility for cold-formed steel structural members depends mainly on the type of application and the suitability of the material. The same amount of elongation that is considered necessary for individual framing members may not be needed for such applications as multiple-web roof panels and siding, which are formed with large radii and are not used in service with highly stressed connections or other stress raisers. For this reason, the performance of structural steel (SS) Grade 80 of A653, Grade 80 of A792, SS Grade 80 of A875, and SS Grade 80 of A1008 steels used for roofing, siding, and similar applications has been found satisfactory, even though for these grades of steels the Fu /Fy ratios are less than the North American requirements (1.03 vs. 1.08) and elongations are unspecified. The use of such steels, which do not meet the North American ductility requirements of Sections A3.1.1 and A3.1.2, is permitted by Section A2.3.3 of the Specification for multiple-web configurations provided that (1) the yield stress Fy used for beam design is taken as 75% of the specified minimum yield stress or 60 ksi (414 MPa or 4218 kg/cm2 ), whichever is less, and (2) the tensile strength Fu used for connection design is taken as 75% of the specified minimum tensile WELDABILITY strength or 62 ksi (427 MPa or 4359 kg/cm2 ), whichever is less. In the past, studies have been made to determine the ductility of SS Grade 80 of A653 steel and the performance of flexural members and connections using such a low-ductility steel.2.53–2.61 Based on the research findings reported by Wu, Yu, LaBoube, and Pan in Refs. 2.53, 2.54, 2.79, 2.80, and 3.124, the following exception clause was added in Section A3.3.2 of the supplement to the 1996 edition of the AISI specification for determining the flexural strength of multiple-web decks using SS Grade 80 of A653 steel and similar low-ductility steels.1.333 The same requirements are retained in Section A3.1.3 of the North American Specification1.417 : A reduced specified minimum yield stress, Rb Fsy , is used for determining the nominal flexural strength [resistance] in Chapter F, for which the reduction factor, Rb , is determined in accordance with (a) or (b): (a) Stiffened and Partially Stiffened Compression Flanges For w/t ≤ 0.067E/Fsy π b = 1.0 (2.4) For 0.067E/Fsy < w/t < 0.974E/Fsy [ ]0.4 wF sy π b = 1 − 0.26 − 0.067 tE (2.6) (b) Unstiffened Compression Flanges For w/t ≤ 0.0173E/Fsy For a concentrically loaded compression member with a closedbox section that is made of steel with a specified minimum elongation between three to ten percent, inclusive, a reduced radius of gyration (Rr )(r) shall be used when the value of the effective length KL is less than 1.1L0 , where L0 is given by Eq. 2.9, and Rr is given by Eq. 2.10. √ π b = 1.0 For 0.0173E/Fsy < w/t ≤ 60 the provisions of Section K2.1 of the North American Specification. Design strengths based on these tests should not exceed the strengths calculated according to Chapters C through J, Appendices A and B and Appendices 1 and 2 of the North American Specification using the specified minimum yield stress Fy and the specified minimum tensile strength Fu . In the 2000s, research was conducted by Yang, Hancock, and Rasmussen at the University of Sydney2.81,2.82 to study the use of low-ductility steel (Grade 80 of A792 steel) for concentrically loaded closed-box compression members. It was found that for the design of such compression members 90% of the specified minimum yield stress can be used as Fy for determining the critical column buckling stress Fn and the slenderness factor πc in Chapter 5. In addition, the elastic column flexural buckling stress Fe should be determined by using a reduced radius of gyration (Rr )(r) to allow the interaction of local and flexural buckling of closed-box sections. The reduction factor Rr varies from 0.65 at KL = 0 to 1.0 at KL = 1.1L0 , in which L0 is a specific length at which the local buckling stress equals the column flexural buckling stress. Consequently, in 2004, the following design provisions were added in Section A2.3.2 of the Specification as Exception 2 and retained in Section E2.1.11.417 in 2016 to permit the use of low-ductility steels for concentrically loaded closed-box compression members: (2.5) For 0.974E/Fsy ≤ w/t ≤ 500 π b = 0.75 (2.7) πΏ0 = πr √ π b = 1.079 − 0.6 wF sy tE 47 πΈ πΉcrl π r = 0.65 + (2.8) where E = modulus of elasticity Fsy = specified minimum yield stress as specified in Section A3.3.1 ≤ 80 ksi (550 MPa, or 5620 kg/cm2 ) t = thickness of section w = flat width of compression flange For steels used in composite slabs, the requirements of ANSI/SDI C shall be followed exclusively.1.437 Alternatively, the suitability of such steels for any configuration shall be demonstrated by load tests according to 0.35(KL) ≤ 1.0 1.1πΏ0 (2.9) (2.10) where Fcrl = minimum critical buckling stress for section determined by Eq. (3.17) r = radius of gyration of full unreduced cross section KL = effective length L0 = length at which local buckling stress equals flexural buckling stress Rr = reduction factor 2.5 WELDABILITY Weldability refers to the capacity of a steel to be welded into a satisfactory, crack-free, sound joint under fabrication conditions without difficulty. It is basically determined by 48 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION the chemical composition of the steel and varies with types of steel and the welding processes used. “Structural Welding Code—Sheet Steel” (ANSI/AWS D1.3) provides welding processes for shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux cored arc welding (FCAW), and submerged arc welding (SAW). The design of welded connections is discussed in Section 8.3. 2.6 FATIGUE STRENGTH AND TOUGHNESS Fatigue strength is important for cold-formed steel structural members subjected to vibratory, cyclical, or repeated loads. The basic fatigue property is the fatigue limit obtained from the S–N diagram (S being the maximum stress and N being the number of cycles to failure), which is established by tests. In general, the fatigue–tensile strength ratios for steels range from 0.35 to 0.60. This is for plain specimens; the fatigue strength of actual members is often governed by details or connections. For cold-formed steel members, the influence of repeated and cyclic loading on steel sections and connections has been studied at the University of New Mexico, the United States Steel Research Laboratory,2.11–2.13 the University of Manitoba,2.62 and elsewhere.2.87–2.91 In 2001, the AISI Committee on Specifications developed the fatigue design provisions on the basis of Klippstein’s research work (Refs. 2.11, 2.12, 2.83–2.85) as summarized by LaBoube and Yu in Ref. 2.72 and the AISC Specification. These design criteria for cold-formed steel members and connections subjected to cyclic loading are included in Chapter M of the North American Specification.1.417 In general, the occurrence of full wind or earthquake loads is too infrequent to warrant consideration in fatigue design. Therefore, Section M1 of the North American Specification states that evaluation of fatigue resistance is not required for wind load applications in buildings. In addition, evaluation of fatigue resistance is not required if the number of cycles of applications of live load is less than 20,000. When fatigue design is essential, cold-formed steel members and connections should be checked in accordance with Chapter M of the North American Specification with due consideration given to (1) member of cycles of loading, (2) type of member and connection detail, and (3) stress range of the connection detail.2.86 Toughness is the extent to which a steel absorbs energy without fracture. It is usually expressed as energy absorbed by a notched specimen in an impact test. Additionally, the toughness of a smooth specimen under static loads can be measured by the area under the stress–strain diagram. In general, there is not a direct relation between the two types of toughness. 2.7 INFLUENCE OF COLD WORK ON MECHANICAL PROPERTIES OF STEEL The mechanical properties of cold-formed steel sections are sometimes substantially different from those of the steel sheet, strip, plate, or bar before forming. This is because the cold-forming operation increases the yield stress and tensile strength and at the same time decreases the ductility. The percentage increase in tensile strength is much smaller than the increase in yield stress, with a consequent marked reduction in the spread between yield stress and tensile strength. Since the material in the corners of a section is cold worked to a considerably higher degree than the material in the flat elements, the mechanical properties are different in various parts of the cross section. Figure 2.3 illustrates the variations of mechanical properties from those of the parent material at the specific locations in a channel section and a joist chord after forming tested by Karren and Winter.2.14 For this reason, buckling or yielding always begins in the flat portion due to the lower yield stress of the material. Any additional load applied to the section will spread to the corners. Results of investigations conducted by Winter, Karren, Chajes, Britvec, and Uribe2.14–2.17 on the influence of cold work indicate that the changes of mechanical properties due to cold work are caused mainly by strain hardening and strain aging, as illustrated in Fig. 2.4,2.15 in which curve A represents the stress–strain curve of the virgin material. Curve B is due to unloading in the strain-hardening range, curve C represents immediate reloading, and curve D is the stress–strain curve of reloading after strain aging. It is interesting to note that the yield stresses of both curves C and D are higher than the yield stress of the virgin material and that the ductilities decrease after strain hardening and strain aging. In addition to strain hardening and strain aging, the changes in mechanical properties produced by cold work are also caused by the direct and inverse Bauschinger effect. The Bauschinger effect refers to the fact that the longitudinal compression yield stress of the stretched steels is smaller than the longitudinal tension yield stress, as shown in Fig. 2.5a.2.17 The inverse Bauschinger effect produces the reverse situation in the transverse direction, as shown in Fig. 2.5b.2.17 The effects of cold work on the mechanical properties of corners usually depend on (1) the type of steel, (2) the type of stress (compression or tension), (3) the direction of stress with respect to the direction of cold work (transverse or longitudinal), (4) the Fu /Fy ratio, (5) the inside radius–thickness ratio (R/t), and (6) the amount of cold work. In general, the increase of the yield stress is more pronounced for hot-rolled steel sheets than for cold-reduced sheets. Among the above items, the Fu /Fy and R/t ratios are the most important factors to affect the change in mechanical INFLUENCE OF COLD WORK ON MECHANICAL PROPERTIES OF STEEL 49 Figure 2.3 Effect of cold work on mechanical properties in cold-formed steel sections2.14 : (a) channel section; (b) joist chord. properties of formed sections. Virgin material with a large Fu /Fy ratio possesses a large potential for strain hardening. Consequently, as the Fu /Fy ratio increases, the effect of cold work on the increase in the yield stress of steel increases. Small inside radius–thickness ratios R/t correspond to a large degree of cold work in a corner, and therefore, for a given material, the smaller the R/t ratio, the larger the increase in yield stress (Fig. 2.6). Investigating the influence of cold work, Karren derived the following equations for the ratio of corner yield stress to virgin yield stress2.16 : πΉyc πΉyv = π΅c (π βπ‘)π where πΉ π΅c = 3.69 uv − 0.819 πΉyv π = 0.192 (2.11) ( πΉuv − 0.068 πΉyv πΉuv πΉyv ) (2.12) (2.13) 50 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION properties, the tensile yield stress of the full section may be approximated by using a weighted average as follows: πΉya = CF yc + (1 − πΆ)πΉyf ≤ πΉuv (2.14) where Fya = average full-section tensile yield stress Fyc = average tensile yield stress of corners, = Bc Fyv /(R/t)m Fyf = average tensile yield stress of flats C = ratio of corner area to total cross-sectional area Figure 2.4 Effects of strain hardening and strain aging on stress– strain characteristics.2.15 Good agreement between the computed and the tested stress–strain characteristics for a channel section and a joist chord section is shown in Figs. 2.7 and 2.8. Over the past four decades, additional studies have been conducted by numerous investigators. These investigations dealt with the cold-formed sections having large R/t ratios and with thick materials. They also considered residual stress distribution, simplification of design methods, and other related subjects. For details, see Refs. 2.18–2.29, 2.73, 2.74, and 2.93. References 2.63–2.65 present research findings related to stainless steels. Figure 2.5 (a) Bauschinger effect. (b) Inverse Bauschinger effect.2.17 Figure 2.7 Tensile stress–strain relationship of roll-formed channel section.2.14 Figure 2.6 Relationship between Fyc /Fyv and R/t ratios based on various values of Fuv /Fyv .2.16 and Fyc Fyv Fuv R t = = = = = corner yield stress virgin yield stress virgin tensile strength inside bend radius sheet thickness Figure 2.6 shows the relationship of Fyc /Fyv and R/t for various ratios of Fuv /Fyv . With regard to the full-section Figure 2.8 Tensile stress–strain relationship of roll-formed joist chord.2.14 UTILIZATION OF COLD WORK OF FORMING 2.8 UTILIZATION OF COLD WORK OF FORMING Section A3.3 of the North American Specification permits utilization of the increase in material properties that results from a cold-forming operation. For axially loaded compression members and flexural members whose components are such that the section is not subject to a strength reduction from local buckling, that is the reduction factor π for strength determination is unity (1.0) as calculated according to Section 3.3 for each of the section, the design yield stress Fya of the steel should be determined on the basis of either (1) full-section tensile tests or (2) stub column tests or (3) should be computed by Eq. (2.14).∗ In the application of Eq. (2.14), Fyf is the weightedaverage tensile yield stress of the flat portions determined in accordance with Section 2.10 or the virgin yield stress Fyc is the tensile yield stress of corners, which may be either computed by Eq. (2.11) or obtained from Fig. 2.6 on the basis of the material used and the R/t ratio of the corner. The formula does not apply where Fuv /Fyv is less than 1.2, R/t exceeds 7, and/or the maximum included angle exceeds 120β . The increase in yield stress of corners having R/t ratios exceeding 7 was discussed in Refs. 2.18, 2.24, and 2.73. When the increased strength of axially loaded tension members due to cold work is used in design, the yield stress should either be determined by full-section tensile tests or be computed by Eq. (2.14). It should be noted that when Eq. (2.14) is used, Fya should not exceed Fuv . This upper bound is to limit stresses in flat elements that may not have significant increases in yield stress and tensile strength as compared with virgin properties. The North American Specification limits the provisions for the utilization of the cold work of forming to those sections of the specification concerning tension members (Chapter D), bending strength of flexural members [Chapter F excluding Section F2.4], concentrically loaded compression members (Chapter E), combined axial load and bending (Section H1), cold-formed steel light-frame construction (Section I4), and purlins, girts, and other members (Section I6.2). For other provisions of the specification the design of the structural member should be based on the mechanical properties of the plain material prior to the forming operation. For the effective width method, when the strength increase from the cold work of forming is used in design, the value of Fya obtained from tests or calculations may be used for Fy when checking each of the component elements for π = 1.0. If π is found to be less than unity by substituting Fya for Fy , a portion of the strength increase may be used as long as π = 1.0 for all component elements. The following examples illustrate the use of the North American provisions on the utilization of cold work for determining the average yield stress of steel. Example 2.1 Determine the average tensile yield stress of steel Fya for the flange of a given channel section to be used as a beam (Fig. 2.9). Consider the increase in strength resulting from the cold work of forming. Use the North American specification and A653 SS Grade 40 steel (Fy = 40 ksi and Fu = 55 ksi). SOLUTION 1. Check North American Requirements. a. In order to use Eq. (2.14) for computing the average tensile yield stress for the beam flange, the channel must have a compact compression flange, that is, π = 1.0. Assume that on the basis of Sections 3.3.1, 3.3.2, and 3.3.3 the reduction factor π is found to be unity; then Eq. (2.14) can be used to determine Fya . b. When Eq. (2.11) is used to determine the tensile yield stress of corners, Fyc , the following three requirements must be satisfied: πΉuv π ≥ 1.2 ≤7 π ≤ 120β πΉyv π‘ Since the actual values are Fuv /Fyv = 55/40 = 1.375, β R/t = 0.1875/0.135 = 1.389, and π = 90 , which all satisfy the North American requirements, Eq. (2.11) can be used to determine Fyc . ∗ Section A3.3.2 of the Commentary on the North American Specification permits the use of cold work of forming for beam webs whose reduction factor π is less than unity but the sum of b1 and b2 is such that the web is fully effective. This situation only arises when the web width–flange width ratio, ho /bo , is less than or equal to 4. 51 Figure 2.9 Example 2.1 52 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION 2. Calculation of Fyc . According to Eq. (2.11), [ ] π΅c πΉyc = πΉ (π βπ‘)π yv where ( ) ( ) πΉuv πΉuv 2 − 1.79 = 1.991 − 0.819 π΅c = 3.69 πΉyv πΉyv ( ) πΉuv π = 0.192 − 0.068 = 0.235 πΉyv Therefore, [ ] 1.735 πΉyc = (40) = 1.627(40) = 65.08 ksi (1.389)0.196 3. Calculation of Fya . By using Fyc = 65.08 ksi, virgin yield stress Fyf = 40 ksi, and πΆ= total cross − sectional area of two corners full cross − sectional area of flange 2 × 0.054 = 0.254 = (2 × 0.054) + (2.355 × 0.135) the average tensile yield stress of the beam flange can be computed from Eq. (2.14) as follows: πΉya = CF yc + (1 − πΆ)πΉyf = 46.37 ksi < πΉuv (OK) The above value of Fya can be used for tension and compression flanges. It represents a 16% increase in yield stress as compared with the virgin yield stress of steel. Example 2.2 Determine the average yield stress of steel Fya for the axially loaded compression member, as shown in Fig. 2.10. Consider the increase in strength resulting from the cold work of forming. Use A1011 SS Grade 33 steel (Fy = 33 ksi and Fu = 52 ksi). Figure 2.10 Example 2.2. 2. Calculation of Fyc . From Eq. (2.11), ( ) ( ) πΉuv πΉuv 2 π΅c = 3.69 − 1.79 = 1.991 − 0.819 πΉyv πΉyv ( ) πΉuv π = 0.192 − 0.068 = 0.235 πΉyv and [ πΉyc = [ ] ] π΅c 1.991 = πΉ (33) (π βπ‘)π yv (1.389)0.235 = 1.843(33) = 60.82 ksi SOLUTION 1. Check North American requirements. a. Determination of reduction factor. Assume that on the basis of Sections 3.3.1, 3.3.2, and 3.3.3 the reduction factor π is found to be unity; then Eq. (2.14) can be used to determine Fya . b. Review of Fuv /Fyv , R/t, and π: πΉuv 52 = = 1.576 > 1.2 πΉyv 33 π 0.1875 = = 1.389 < 7 π‘ 0.135 π = 90β < 120β (OK) 3. Calculation of Fya . By using πΉyc = 60.82 ksi πΆ= = (OK) πΉyf = 33 ksi total corner area total area of full section 8(0.054) = 0.17 2.54 and (OK) Therefore, Eq. (2.11) can be used to compute Fyc . πΉya = CF yc + (1 − πΆ)πΉyf = 37.73 ksi < πΉuv (OK) The above computed Fya represents a 14% increase in yield stress when the strength increase from the cold work of forming is considered only for the corners. EFFECT OF TEMPERATURE ON MECHANICAL PROPERTIES OF STEEL In the 1994 Canadian Specification1.177 Eq. (2.15) was used to compute the average tensile yield stress πΉy′ of the full section of tension or compression members. This simpler equation is also applicable for the full flange of flexural members: 5π· πΉy′ = πΉy + ∗ (πΉu − πΉy ) (2.15) π where D = number of 90β corners. If other angles are used, D is the sum of the bend angles divided by 90β . W* = ratio of length of centerline of full flange of flexural members or of entire section of tension or compression members to the thickness t. This value provides a good agreement with the value of Fya = 46.37 ksi computed in Example 2.1 on the basis of the AISI Specification. Example 2.4 For the I-section used in Example 2.2, determine the average yield stress of steel πΉy′ for the compression member. Use Eq. (2.15). SOLUTION By using the data given in Example 2.2, the following values can be obtained: πΉy = 33 ksi π∗ = Equation (2.15) was based on a study conducted by Lind and Schroff.2.19,2.25 By using a linear strain-hardening model and Karren’s experimental data,2.16 Lind and Schroff concluded that the increase in yield stress depends only on the R/t ratio and the hardening margin (Fu − Fy ). In order to take the cold-work strengthening into account, it is merely necessary to replace the virgin yield stress by the virgin tensile strength over a length of 5t in each 90β corner. Reference 2.30 indicates that the R/t ratio has little or no effect on the average tensile yield stress of the full section because when R/t is small, the volume undergoing strain hardening is also small, whereas the increase in yield stress is large. Conversely, when R/t is large, the volume is proportionately large, but the increase in yield stress is small. Example 2.3 For the channel section used in Example 2.1, determine the average yield stress of steel πΉy′ for the beam flange by using Eq. (2.15). SOLUTION Based on the type of steel and the dimensions used in Example 2.1, the following values can be obtained: πΉy = 40 ksi π∗ = π·=2 β (arc × length of two 90 Corners) + (flat width of flange) = πΉu = 52 ksi π· = 2(4) = 8 2 × length of midline of each channel section π‘ 2[2(0.3775 × 1.355) + 4.355 + 4 (1.57)(0.1875 + 0.0675)] 0.135 = 139.6 From Eq. (2.15), the average yield stress of steel for the compression member is 5(8) (52 − 33) = 38.44 ksi 139.6 The above value is about 2% greater than the value of Fya = 37.73 ksi computed in Example 2.2 on the basis of the AISI Specification. In the late 1990s, additional cold-formed steel members were tested at the University of Waterloo. Based on the available test results and the analysis, Sloof and Schuster concluded that the AISI and Canadian design approaches produce nearly identical results when only the virgin mechanical properties are used.2.73,2.74 Consequently, the AISI approach was adopted in the North American specification for the use in Canada, Mexico, and the United States. πΉy′ = 33 + πΉu = 55 ksi π‘ 2(1.57)(π + π‘β2) + 2.355 = 0.135 2(1.57)(0.1875 + 0.0675) + 2.355 = = 23.38 0.135 By using Eq. (2.15), the average yield stress of steel for the beam flange is πΉy′ = 40 + 53 5(2) (55 − 40) = 46.42 ksi 23.38 2.9 EFFECT OF TEMPERATURE ON MECHANICAL PROPERTIES OF STEEL The mechanical properties of steel discussed in Section 2.2 are based on the data obtained from tests conducted at room temperature. These mechanical properties will be different if the tests are performed at elevated temperatures. The effect of elevated temperatures on the mechanical properties of steels and the structural strength of steel numbers has been the subject of extensive investigations for many years.2.31–2.37,2.94–2.100,2.105,5.169,5.181 In Ref. 2.34, Uddin and Culver presented the state of the art accompanied by an extensive list of references. In addition, Klippstein 54 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION Figure 2.11 Effect of temperature on mechanical properties of low-carbon steel: (a) steel plates (A36); (b) steel sheets.2.35,2.36 has reported detailed studies of the strength of cold-formed steel studs exposed to fire.2.35,2.36 Recent studies regarding the performance of cold-formed steel members exposed to fire and elevated temperatures are contained in Refs. 1.419, 1.421, and 1.422. The effect of elevated temperatures on the yield stress, tensile strength, and modulus of elasticity of steel plates and sheet steels is shown graphically in Fig. 2.11. For additional information on steel plates, see Ref. 2.32. It should be noted that when temperatures are below zero the yield stress, tensile strength, and modulus of elasticity of steel are generally increased. However, the ductility and toughness are reduced. Therefore, great care must be exercised in designing cold-formed steel structures for extreme low-temperature environments, particularly when subjected to dynamic loads.5.128 Reference 1.229 discusses structural sandwich panels at low temperature. The load-carrying capacities of structural members are affected by the elevated temperature not only because the mechanical properties of steel vary with temperature but also because the thermal stresses may be induced due to the restraint of expansion and secondary stresses may be developed due to the additional deformation caused by thermal gradients. 2.10 TESTING OF FULL SECTIONS AND FLAT ELEMENTS When testing of full sections and flat elements is required to determine the yield stress, the procedures and methods used for testing and the evaluation of test results should be based on Chapter K of the North American Specification.1.417 Figure 2.12 illustrates the typical full-section tension specimen and the compression tests conducted at Cornell University for the investigation of the influence of cold work.2.14 Because welding influences the material properties due to cold work,2.14 the effect of any welding on mechanical properties of a member should be determined on the basis of full-section specimens containing within the gage length such welding as the manufacturer intends to use. Any necessary allowance for such effect should be made in the structural use of the member.1.314 In addition to the tests for determining material properties, Chapter K of the North American Specification1.417 also includes the test requirements for determining structural performance. These provisions can be used to obtain design values when the composition or configuration of elements, assemblies, connections, or details of cold-formed steel structural members is such that calculation of their strength cannot be made in accordance with Chapters D through M of the specification. Test Standards for use with the 2016 edition of the North American Specification are summarized in Section K1.1.417 The test standards are available at www.aisistandards.org. These test methods are dealing with (a) a rotational–lateral stiffness test method for beam-to-panel assemblies, (b) a stub-column test method for determining the effective area of cold-formed steel columns, (c) standard methods for determination of uniform and local ductility, (d) standard test methods for determining the tensile and shear strength of screws, (e) test methods for mechanically fastened cold-formed steel connections, (f) standard procedures for panel and anchor structural tests, (g) a test standard for the cantilever test method for cold-formed steel diaphragms, (h) a base test method for purlins supporting a standing seam roof system, (i) a standard test method for determining the web crippling strength of cold-formed steel beams, (j) a test method for distortional buckling of cold-formed steel hat-shaped compression members, (k) a method for flexural testing cold-formed steel hat-shaped beams, (l) a test procedure for determining a strength value for a roof panel-to-purlin-to-anchorage device connection, (m) a test standard for hold-downs attached to cold-formed steel structural framing, (n) a test standard for joist connectors RESIDUAL STRESSES DUE TO COLD FORMING Figure 2.12 55 (a) Typical full-section tension specimen. (b) Full-section compression test.2.14 attached to cold-formed steel structural framing, (o) a test method for through-the-punchout bridging connectors, (p) a test method for nonstructural interior partition walls with gypsum board, (q) a test method for fastener-sheathing local translational stiffness, (r) a test method for fastener-sheathing rotational stiffness, and (s) a test method for flexural strength and stiffness of nonstructural members. Detailed discussion of test methods is beyond the scope of this book. 2.11 RESIDUAL STRESSES DUE TO COLD FORMING Residual stresses are stresses that exist in members as a result of manufacturing and fabricating processes. In the past, the distribution of residual stresses and the effect of such stresses on the load-carrying capacity of steel members have been studied extensively for hot-rolled wide-flange shapes and welded members.2.42–2.44 For these structural shapes, the residual stresses are caused by uneven cooling after hot rolling or welding. These stresses are often assumed to be uniform across the thickness of the member. Based on a selected residual stress pattern in W-shapes, Galambos derived a general formula for the stress–strain relationship of hot-rolled wide-flange cross sections.2.45 He concluded that residual stresses cause yielding earlier than is expected if they are neglected, and they cause a reduction in the stiffness of the member. As shown in Fig. 2.13, even though the effect of the residual stress may Figure 2.13 Effect of residual stress on stress–strain relationship of hot-rolled W-shapes. not be very great as far as the ultimate stress is concerned, the residual stress will nevertheless lower the proportional limit, and the inelastic behavior of these members cannot be predicted correctly without consideration of the residual stress. In the past, the residual stress distribution in cold-formed steel members has been studied analytically and experimentally by a number of investigators.2.26,2.27,2.46–2.49,2.104 Figure 2.14, adapted from Ref. 2.26, shows Ingvarsson’s measured residual stresses in the outer and inner surfaces of 56 2 MATERIALS USED IN COLD-FORMED STEEL CONSTRUCTION Figure 2.14 Measured longitudinal residual stress distribution in (a) outer and (b) inner surfaces of cold-formed steel channel.2.26 a channel section. The average measured residual stresses for the same channel section are shown in Fig. 2.15. It is expected that the effect of such stresses on the stress–strain relationship of cold-formed members is similar to that for hot-rolled shapes, even though for the former the residual stress results from cold rolling or cold bending. In the design of cold-formed steel members, the AISI Specification buckling provisions have been written for a proportional limit that is considerably lower than the yield stress of virgin steel. The assumed proportional limit seems justified for the effect of residual stresses and the influence of cold work discussed in Section 2.7. EFFECT OF STRAIN RATE ON MECHANICAL PROPERTIES Figure 2.15 57 Average measured longitudinal residual stresses in cold-formed steel channel.2.26 2.12 EFFECT OF STRAIN RATE ON MECHANICAL PROPERTIES The mechanical properties of sheet steels are affected by strain rate. References 2.50, 2.51, 2.66–2.71, 2.101, and 2.102 present a review of the literature and discuss the results of the studies for the effect of strain rate on material properties of a selected group of sheet steels and the structural strength of cold-formed steel members conducted by Kassar, Pan, Wu, and Yu. This information is useful for the design of automotive structural components and other members subjected to dynamic loads. In Ref. 2.103, Rhodes and Macdonald discuss the behavior of plain channel section beams under impact loading. CHAPTER 3 Strength of Thin Elements and Design Criteria Figure 3.1 Local buckling of compression elements: (a) beams, (b) columns. 3.1 GENERAL REMARKS In cold-formed steel design, individual elements of coldformed steel structural members are usually thin and the width-to-thickness ratios are large. These thin elements may buckle locally at a stress level lower than the yield stress of steel when they are subject to compression in flexural bending, axial compression, shear, or bearing. Figure 3.1 illustrates local buckling patterns of certain beams and columns, where the line junctions between elements remain straight and angles between elements do not change. Since local buckling of individual elements of coldformed steel sections has often been one of the major design criteria, the design load should be so determined that adequate safety is provided against failure by local instability with due consideration given to the postbuckling strength. It is well known that a two-dimensional compressed plate under different edge conditions will not fail like one-dimensional members such as columns when the theoretical critical local buckling stress is reached. The plate will continue to carry additional load by means of the redistribution of stress in the compression elements after local buckling occurs. This is a well-known phenomenon called postbuckling strength of plates. The postbuckling strength may be several times larger than the strength determined by critical local buckling stress, as discussed in Chapter 1. In view of the fact that the postbuckling strength of a flat plate is available for structural members to carry additional load, it would be proper to design such elements of cold-formed steel sections on the basis of the postbuckling strength of the plate rather than based on the critical local Figure 3.2 Distortional buckling: (a) channel flange, (b) deck with intermediate stiffeners. buckling stress. This is true in particular for elements having relatively large width-to-thickness ratios. The use of postbuckling strength has long been incorporated in the design of ship structures, aircraft structures, and cold-formed steel structures. In addition to local buckling, the cold-formed steel cross-section under the compression may also be subject to distortional buckling, where two or more elements start to rotate about fold line(s), as illustrated in Figures 3.2(a) and (b). Before discussing any specific design problems, it is essential to become familiar with the terms generally used in the design of cold-formed steel structural members and to review the structural behavior of thin elements. 3.2 DEFINITIONS OF TERMS The following definitions of some general terms are often used in cold-formed steel design.1.417 For other general terms and the terms used for ASD, LRFD, and LSD methods, see Definitions of Terms in Appendix D. 59 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 60 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 1. Unstiffened Compression Element (u.c.e.). An unstiffened compression element is a flat compression element that is stiffened at only one edge parallel to the direction of stress. As shown in Fig. 3.3(a), the vertical leg of an angle section and the compression flange of a channel section and an inverted-hat section are unstiffened compression elements. In addition, the portion of the cover plate in the built-up section beyond the center of connection is also considered as an unstiffened compression element if the spacing of the connections are close enough. 2. Stiffened or Partially Stiffened Compression Element (s.c.e.). A stiffened or partially stiffened compression element is a flat compression element of which both edges parallel to the direction of stress are stiffened by a web, flange, stiffening lip, intermediate stiffener, or the like (Fig. 3.3(b)). For the built-up section illustrated in Fig. 3.3(b), the portion of the compression flange between two centerlines of connections can be considered as a stiffened compression element if the spacing of the connections meets the requirement of Section 8.11 on the spacing of connections in compression elements. 3. Multiple-Stiffened Element. A multiple-stiffened element is an element that is stiffened between webs, or Figure 3.3(a) Figure 3.3(c) elements. Sections with multiple-stiffened compression between a web and a stiffened edge, by means of intermediate stiffeners that are parallel to the direction of stress (Fig. 3.3(c)). The portion between adjacent stiffeners or between a web and an intermediate stiffener or between an edge and an intermediate stiffener is called a “subelement.” See Section 3.3.3.3 for other limitations. 4. Flat Width w. The flat width w used in the design of cold-formed steel structural members is the width of the straight portion of the element and does not include the bent portion of the section. For unstiffened flanges, the flat width w is the width of the flat projection of the flange measured from the end of the bend adjacent to the web to the free edge of the flange, as shown in Fig. 3.4a. As shown in Fig. 3.4b, for a built-up section the flat width of Sections with unstiffened compression elements. Figure 3.3(b) Sections with stiffened or partially stiffened compression elements. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.4 Figure 3.5 Flat width of unstiffened compression elements. Flat width of stiffened compression elements. the unstiffened compression element is the portion between the center of the connection and the free edge. The flat width w of a stiffened element is the width between the adjacent stiffening means exclusive of bends, as shown in Fig. 3.5a. For the composite section shown in Fig. 3.5b, the flat width of the stiffened compression flange is the distance between the centers of connections. 5. Flat Width–Thickness Ratio. The flat width–thickness ratio is the ratio of the flat width of an element measured along its plane to its thickness. In the North American Specification, design provisions for tension, compression, and flexural members are provided in Chapters D through H. These design provisions are limited to certain flat width–thickness ratios, as outlined in Section B4.1 of the North American Specification.1.417 These limitations are excerpted as shown in Table 3.1, which also includes limitations for other components for completeness, such as stiffeners and nominal yield stress. 6. Effective Design Width b. The effective design width b is a reduced design width for computing sectional properties of flexural and compression members considering local buckling. Figure 3.7 shows effective design widths of flexural and compression members. 7. Thickness t. The thickness t used in the calculation of sectional properties and the design of cold-formed sections should be the thickness of base steel. Any thickness of coating material should be deducted from the overall thickness of steel. See Appendix A for the thickness of base metal. In Section B7.1 of the North American Specification, it is specified that the uncoated minimum 61 thickness of the cold-formed product as delivered to the job site shall not at any location be less than 95% of the thickness used in the design. An exception is at bends, such as corners, where the thickness may be less due to cold-forming effects. However, the thinning is usually on the order of 1–3% and can be ignored in calculating sectional properties. 8. Effective Width Method. A design method that considers local buckling of cold-formed steel members by reducing the element width under nonlinear stress distribution to an effective width under a simplified linear stress distribution. The effective cross-section properties, which are calculated based on the effective portions of the cross-section, are then used in strength determination. See Section 3.3 for details. 9. Direct Strength Method. A design method that provides prediction of member strengths without use of effective widths. See Section 3.5 for details. 10. Safety Factor Ω and Resistance Factor π. For the design of cold-formed steel structural members, different safety factors and resistance factors are used in the design provisions of the North American Specification in accordance with the type of structural behavior. 3.3 STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 3.3.1 3.3.1.1 Stiffened Compression Elements Stiffened Elements under Uniform Compression 3.3.1.1.1 Yielding The strength of a stiffened compression element, such as the compression flange of a hat section, is governed by yielding if its w/t ratio is relatively small. It may be governed by local buckling as shown in Fig. 3.8 at a stress level less than the yield stress if its w/t ratio is relatively large. 3.3.1.1.2 Elastic Local Buckling Stress of Plates Considering a simply supported square plate subjected to a uniform compression stress in one direction, it will buckle in a single curvature in both directions, as shown in Fig. 3.9. However, for individual elements of a section, the length of the element is usually much larger than the width, as illustrated in Fig. 3.8. The critical buckling stress of a plate as shown in Fig. 3.10 can be determined by solving Bryan’s differential equation based on small-deflection theory (i.e., the significant 62 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Table 3.1 Limits of Applicability for Member Design in Chapters E Through H of the North American Specification1.347 by the Effective Width Method and the Direct Strength Method Criteria Limiting Variablesπ Stiffened element in compression Edge-stiffened element in compression π€βπ‘π b/t Unstiffened element in compression Stiffened element in bending (e.g., a web) πβπ‘π h/t Inside bend radius Simple edge stiffener length/width ratio Edge stiffener type Maximum number of intermediate stiffeners in w Maximum number of intermediate stiffeners in b Number of intermediate stiffeners in h Nominal yield stress Effective Width Method Direct Strength Method ≤ 500 ≤ 160 R/t ππ βππ ≤ 500 ≤ 90 for ls ≥ la ≤ 60 for ls < la ≤ 60 < 200 for unstiffened web ≤ 260 for bearing stiffenerc ≤ 300 for bearing and intermediate stiffenerc ≤ 10d ≤ 0.7 ππ Simple only 4 Simple and complex 4 πfg 2 2 πw πΉπ¦ 0 <80 ksi (552 MPa)e 4 <95 ksi (655 MPa)e ≤ 60 ≤ 300 ≤ 20 ≤ 0.7 Note: π Variable definitions (see Figure 3.6 for illustration): w t b bo d do h R nf nfe nw Fy = = = = = = = = = = = = Flat width of stiffened compression element (disregard intermediate stiffeners) Thickness of element Flat width of element with edge stiffeners (disregard intermediate stiffeners) Out-to-out width of element with edge stiffeners (disregard intermediate stiffeners) Flat width of unstiffened element (disregard intermediate stiffeners) Out-to-out width of unstiffened element (disregard intermediate stiffeners) Depth of flat portion of web measured along plane of web (disregard intermediate stiffeners) Inside bend radius Number of intermediate stiffeners in stiffened compression element Number of intermediate stiffeners in edge stiffener Number of intermediate stiffeners in stiffened element under stress gradient (e.g. web) Nominal yield stress π Stiffened compression elements with w/t > 250 and unstiffened compression elements with d/t > 30 are likely to have noticeable deformations prior to developing their full strength. π Bearing and intermediate stiffener requirements in accordance with Specification Section F5.1. π For inside bend R/t ratios larger than 10, rational engineering analysis in accordance with Specification Section A3 is permitted. π See Specification Section A3 for additional limitations. bo d do R nfe h t w Simple lip nw nf Complex lip b Figure 3.6 Illustration of Variables in Table 3.1. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.7 Effective design width of flexural and compression members. 63 64 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.8 Local buckling of stiffened compression flange of hat-shaped beam.1.161 Figure 3.9 Square plate subjected to compression stress. Figure 3.10 Rectangular plate subjected to compression stress. deflection at buckling is of the order of the thickness of the plate or less) as follows: π4π π4π π4π π π‘ π2π +2 2 2 + 4 + π₯ =0 4 π· ππ₯2 ππ₯ ππ₯ ππ¦ ππ¦ where π·= (3.1) Et3 12(1 − π2 ) and πΈ = modulus of elasticity of steel, = 29.5 × 103 ksi (203 GPa or 2.07 × 106 kgβcm2 ) π‘ = thickness of plate π = Poisson’s ratio, = 0.3 for steel in the elastic range π = deflection of plate perpendicular to surface ππ₯ = compression stress in π₯ direction If m and n are the numbers of half sine waves in the x and y directions, respectively, the deflected shape of the rectangular plate as shown in Fig. 3.10 may be represented by a double series: ∞ ∞ ∑ ∑ mπy mπx π= π΄mn sin sin (3.2) π π€ π=1 π=1 The above equation is satisfied with boundary conditions because for π₯ = 0, a and π¦ = 0, w (a and w being the length and width of the plate, respectively) the computed deflection equals zero. Since π 2 ωβππ₯2 = 0 and π 2 ωβππ¦2 = 0 at four edges, Eq. (3.2) also satisfies the condition that the edge moments equal zero because ( 2 ) π π π2π ππ₯ = −π· +π 2 ππ₯2 ππ¦ ( 2 ) π π π2π ππ¦ = −π· + π ππ¦2 ππ₯2 Solving Eq. (3.1) by using Eq. (3.2), one can then obtain the equation [ ( ] ) ∞ ∞ 2 2 2 2π2 ∑ ∑ π π‘ π π π π΄mn π 4 + 2 − π₯ 2 π· π2 π π€ π=1 π=1 nπy mπx sin =0 (3.3) π π€ It is obvious that the solution can be obtained if either π΄mn = 0 or the quantity in square brackets equals zero. The former condition means that no buckling will occur, which is not applicable to this particular case. By solving ( 2 )2 π π‘ π2 π 2 π2 4 π π + 2 − π₯ =0 2 π· π2 π π€ × sin one can obtain an equation for critical local buckling stress as follows: [ ( ) ( )]2 π2 π π·π 2 π€ + πcr = ππ₯ = (3.4) π π π π€ tw2 In Eq. (3.4) the minimum value in square brackets is π = 1, that is, only one half sine wave occurs in the y direction. Therefore kDπ 2 πcr = (3.5) tw2 where ( )] [ ( ) 1 π 2 π€ + π= π (3.6) π π π€ Substituting the value of D in Eq. (3.5), Eq. (3.7) represents a general equation for critical local buckling stress for a rectangular plate subjected to compression stress in one direction: ππ 2 πΈ πcr = (3.7) 12(1 − π2 )(π€βπ‘)2 The value of k used in Eq. (3.7) is shown in Fig. 3.11 for different a/w ratios. It should be noted that when the a/w ratio is an integer, the value of k equals 4. This value of k is also applicable for relatively large a/w ratios. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 65 Table 3.2 Values of k for Determining Critical Buckling Stress3.2 πcr = π Figure 3.11 Buckling coefficient for flat rectangular plates.3.1 From Fig. 3.11 and Eq. (3.6) it can be seen that the transition from m to π + 1 half sine waves occurs at the condition when the two corresponding curves have equal ordinates, that is, ( ) ( ) ( ) ( ) 1 π 1 π€ π π€ + = (π + 1) + π π π π€ π π+1 π€ or √ π = π(π + 1) π€ For a long plate, π ≅π π€ or π π= ≅π (3.8) π€ where π is the length of the half sine wave. Equation (3.8) indicates that the number of half sine waves increases with the increase of a/w ratios. For a long plate, the length of the half sine waves equals approximately the width of the plate, and therefore square waves are formed, as shown in Fig. 3.10. In structural engineering, the long plate having a relatively large a/w ratio is of particular interest because such a long plate often represents the case of individual elements of the sections generally used in structures. As shown in Fig. 3.11, whenever the aspect ratio a/w exceeds about 4, a value of π = 4 can be used for determining the critical buckling stress for a plate simply supported along four edges and subjected to compression stress in one direction, that is, πcr = π2πΈ 3(1 − π2 )(π€βπ‘)2 (3.9) Eq. (3.9) is also applicable to a square plate. The values of k for a long rectangular plate subjected to different types of stress (compression, shear, or bending) π2πΈ 12(1 − π2 )(π€βπ‘)2 Case Boundary Condition Type of Stress Value of k for Long Plate (a) Compression 4.0 (b) Compression 6.97 (c) Compression 0.425 (d) Compression 1.277 (e) Compression 5.42 (f) Shear 5.34 (g) Shear 8.98 (h) Bending 23.9 (i) Bending 41.8 and under different boundary conditions (simply supported, fixed, or free edge) are tabulated in Table 3.2. 3.3.1.1.3 Buckling of Plates in the Inelastic Range When the compression stress in a plate in only one direction exceeds the proportional limit of the steel, the plate becomes an anisotropic plate which has different properties in different directions of the plate. In 1924 Bleich proposed the following differential equation for inelastic buckling3.3 : ) ( 4 √ π4π π π‘ π2π π4π π π = 0 (3.10) π 4 +2 π 2 2 + 4 + π₯ π· ππ₯2 ππ₯ ππ₯ ππ¦ ππ¦ where π = πΈπ‘ βπΈ, and πΈπ‘ is the tangent modulus of steel. 66 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Applying the modified boundary conditions, one can then obtain the following critical buckling stress for plastic buckling of the plate: √ √ ππ 2 EEπ‘ ππ 2 πΈ π = (3.11) πcr = 12(1 − π2 )(π€βπ‘)2 12(1 − π2 )(π€βπ‘)2 The wavelength for a long plate is √ (3.12) π = ππ€ √ √ In Eqs. (3.10) and (3.11), π = πΈπ‘ βπΈ is the plasticity reduction factor for a simply supported plate subjected to a uniform compression stress in one direction [case (a) of Table 3.2]. This factor varies with the type of loading and the edge support conditions. For example, a value of πΈπ βπΈ has been found to be an appropriate plasticity reduction factor for case (c) of Table 3.2. The value πΈπ is the secant modulus. It has been used in the “Specification for the Design of Cold-Formed Stainless Steel Structural Members.”1.160,3.4,3.5,3.11,3.249 Additional information on local buckling coefficients and plasticity reduction factors can be found in Refs. 3.1 and 3.6–3.11. 3.3.1.1.4 Postbuckling Strength and Effective Design Width Unlike one-dimensional structural members such as columns, stiffened compression elements will not collapse when the buckling stress is reached. An additional load can be carried by the element after buckling by means of a redistribution of stress. This phenomenon is known as postbuckling strength and is most pronounced for elements with large w/t ratios. The mechanism of the postbuckling action can easily be visualized from a square-plate model as shown in Fig. 3.12. It represents the portion abcd of the compression flange of the hat section illustrated in Fig. 3.8. As soon as the plate starts to buckle, the horizontal bars in the grid of the model Figure 3.13 Consecutive stages of stress distribution in stiffened compression elements. will act as tie rods to counteract the increasing deflection of the longitudinal struts. In the plate, the stress distribution is uniform prior to its buckling, as shown in Fig. 3.13a. After buckling, a portion of the prebuckling load of the center strip transfers to the edge portion of the plate. As a result, a nonuniform stress distribution is developed, as shown in Fig. 3.13b. The redistribution of stress continues until the stress at the edge reaches the yield stress of the steel and then the plate begins to fail (Fig. 3.13c). The postbuckling behavior of a plate can be analyzed by using large-deflection theory. The following differential equation for large-deflection buckling of a plate was introduced by von Karman in 1910: π4π π4π π4π + 2 + ππ₯4 ππ₯2 ππ¦2 ππ¦4 ) ( 2 π‘ π πΉ π2 π π2πΉ π2π π2πΉ π2π = 2 − 2 + π· ππ¦2 ππ₯2 ππ₯ππ¦ ππ₯ππ¦ ππ₯2 ππ¦2 (3.13) where F is a stress function defining the median fiber stress of the plate, and π2πΉ π2πΉ π2πΉ π = π = − π¦ xy ππ₯ππ¦ ππ¦2 ππ₯2 It has been found that the solution of the differential equation for large-deflection theory has little application in practical design because of its complexity. For this reason, a concept of “effective width” was introduced by von Karman et al. in 1932.3.12 In this approach, instead of considering the nonuniform distribution of stress over the entire width of the plate w, it is assumed that the total load is carried by a fictitious effective width b subject to a uniformly distributed stress equal to the edge stress πmax , as shown in Fig. 3.14. The width b is selected so that the area under the curve of the actual nonuniform stress distribution is equal to the sum of the two parts of the equivalent rectangular shaded area with a total width b and an intensity of stress equal to the edge stress πmax , that is, ππ₯ = π€ Figure 3.12 Square-plate model for postbuckling action.1.161 ∫0 fdx = bf max (3.14) STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 67 Figure 3.14 Effective width of stiffened compression element. Figure 3.15 It may also be considered that the effective width b represents a particular width of the plate that just buckles when the compressive stress reaches the yield stress of steel. Therefore, for a long plate the theoretical value of b may be determined as follows: πcr = πΉπ¦ = or √ π = Ct π2πΈ 3(1 − π2 )(πβπ‘)2 √ πΈ πΈ = 1.9π‘ πΉy πΉy (3.15) (3.16) where π πΆ=√ = 1.9 3(1 − π2 ) μ = 0.3 (3.17) Equation (3.16) is the von Karman formula for the design of stiffened elements derived in 1932. Whenever π€ > π, πcr = π2πΈ 3(1 − π2 )(π€βπ‘)2 or √ π€ = Ct πΈ πcr [Eq. (3.9)] (3.18) From Eqs. (3.16) and (3.18), the following relationship of b and w can be obtained: √ πcr π (3.19) = π€ πΉy Based on his extensive investigation on light-gage coldformed steel sections, Winter indicated that Eq. (3.16) is equally applicable to the element in which the stress is below the yield stress.3.13 Therefore Eq. (3.16) can then be rewritten as √ πΈ (3.20) π = Ct πmax where πmax is the maximum edge stress of the plate. It may be less than the yield stress of steel. Experimental determination of effective width.3.13 In addition, results of tests previously conducted by Sechler and Winter indicate that the term C used in Eq. (3.20) depends primarily on the nondimensional parameter √ ( ) πΈ π‘ (3.21) πmax π€ It has been √ found that a straight-line relationship exists between πΈβπmax (t/w) and the term C, as shown in Fig. 3.15. The following equation for the term C has been developed by Winter on the basis of his experimental investigation3.13,3.14 : ] [ ( )√ πΈ π‘ (3.22) πΆ = 1.9 1 − 0.475 π€ πmax It should be noted√that the straight line in Fig. 3.15 starts at a value of 1.9 for πΈβπmax (π‘βπ€) = 0, which represents the case of an extremely large w/t ratio with relatively high stress. For this particular case, the experimental determinations are in substantial agreement with von Karman’s original formula [Eq. (3.16)]. Consequently, in 1946 Winter presented the following modified formula for computing the effective width b for plates simply supported along both longitudinal edges: √ [ ] ( )√ πΈ πΈ π‘ 1 − 0.475 (3.23) π = 1.9π‘ πmax π€ πmax It should be noted from Eq. (3.23) that the effective width depends not only on the edge stress πmax but also on the w/t ratio. Eq. (3.23) may be written in terms of the ratio of πcr β √ √ [ ] πmax as πcr πcr π 1 − 0.25 (3.24) = π€ πmax πmax From the above equation it can be shown that a compressed plate is fully effective, π = π€, when the ratio of w/t is less √ ( ) than πΈ π€ = 0.95 (3.25) π‘ lim πmax and that the first wave occurs at a stress equal to πcr β4. 68 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.16 Correlation between test data on stiffened compression elements and design criteria.3.15 In summary, it may be considered that Eqs. (3.23) and (3.24) are generalizations of Eqs. (3.16) and (3.19) in two respects: (1) by introducing πmax for πΉy , the equations can be applied to service loads as well as to failure loads, and (2) by introducing empirical correction factors, the cumulative effects of various imperfections, including initial deviations from planeness, are accounted for. During the period from 1946 to 1968, the AISI design provision for the determination of the effective design width was based on Eq. (3.23). A longtime accumulated experience has indicated that a more realistic equation, as shown in Eq. (3.26), may be used in the determination of the effective width b1.161 : √ [ ] ( )√ πΈ πΈ π‘ 1 − 0.415 (3.26) π = 1.9π‘ πmax π€ πmax Figure 3.16 illustrates the correlation between Eq. (3.26) and the results of tests conducted by Sechler and Winter. It should be noted that Sechler’s tests were carried out on disjointed single sheets, not on structural shapes. Hence the imperfect edge conditions account for many low values in his tests. In view of the fact that Eq. (3.26) correlates well with the stiffened compression elements with little or no rotational restraints along both longitudinal edges (i.e., π = 4), this equation can be generalized as shown below for determining the effective width of stiffened elements having different rotational edge restraints: √ [ ] ( )√ kE kE π‘ π = 0.95π‘ 1 − 0.208 (3.27) πmax π€ πmax where k is the local buckling coefficient. The above equation has been used in the Canadian standard.1.177 In Ref. 3.16, Johnson pointed out that Eq. (3.27) can be modified for the effects of inelastic buckling by replacing E by πE, where π is a plasticity reduction factor. It should be noted that Eq. (3.26) may be rewritten in terms of the πcr βπmax ratio as follows: √ √ [ ] π πcr π cr 1 − 0.22 (3.28) = π€ πmax πmax Therefore, the effective width b can be determined as π = πw (3.29) where the reduction factor π is given as √ 1 − 0.22β πmax βπcr π= √ πmax βπcr 1 − 0.22βπ ≤1 (3.30) π In Eq. (3.30), π is a slenderness factor determined as √ √ πmax πmax [12(1 − π2 )(π€βπ‘)2 ] π= = πcr ππ 2 πΈ √ ) ( ( ) π π€ 1.052 max (3.31) = √ π‘ π cr k = in which k, w/t, πmax , and E were previously defined. The value of π was taken as 0.3. Figure 3.17 shows the relationship between π and π. It can be seen that, when π ≤ 0.673, π = 1.0. Based on Eqs. (3.29)–(3.31), the 1986 edition of the AISI Specification adopted the nondimensional format in Section B2.1 for determining the effective design width b for uniformly compressed stiffened elements.3.17,3.18 The same design equations are retained in Section 1.1 of Appendix 1 in the 2016 edition of the North American Specification with some format changes and symbol redesignation of local buckling stress πcr to πcrπ as follows: STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.17 69 Reduction factor π vs. slenderness factor π. a. Strength Determination π = πw (3.32) where π = effective design width of uniformly compressed element for strength determination π€ = flat width of compression element π = local buckling reduction factor and is determined as follows: π = 1 when π ≤ 0.673 (3.33) = (1 − 022βπ)βπ when π > 0.673 (3.34) πΈ = modulus of elasticity π = maximum compressive edge stress with which the effective width is computed Since Eq. (3.35) is a simpler equation than the design procedure prescribed in the North American Specification, this equation is used in this book for computing the slenderness factor π. Figure 3.19 is a graphic presentation of Eq. (3.34). It can be used for determination of the effective design width of stiffened elements with a given w/t ratio and π = plate slenderness factor and is given as √ ( )2 π ππ 2 πΈ π‘ fcrπ = π= 2 πcrπ 12(1 − π ) π€ w Substituting πcrπ into the equation for π and using π = 0.3 result in the following simplified equation: ( )√π 1.052 π€ π= √ (3.35) π‘ πΈ π Actual Element f where π = plate buckling coefficient = 4.0 for stiffened elements supported by a web on each longitudinal edge as shown in Fig. 3.18. Values for different types of elements are given in the applicable sections of the North American Specification. π€ = width of stiffened compression element π‘ = thickness of compression element b/2 b/2 Effective Element, b, and Stress, f, on Effective Elements Figure 3.18 Uniformly compressed stiffened elements.1.417 70 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA compressive √stress. Note that the limiting w/t ratio, (π€βπ‘)lim , is 219.76β π . When π€βπ‘ ≤ (π€βπ‘)lim , no reduction of the flat width is required for stiffened elements supported by a web on each longitudinal edge. b. Serviceability Determination ππ = ππ€ [Eq. (3.32)] where ππ = effective design width of compression element for serviceability determination π€ = flat width of compression element π = reduction factor determined from a. Strength Determination The plate slenderness factor π is determined as √ ( ) fd 1.052 π€ (3.36) π= √ t E k where ππ is the computed compressive stress in the element being considered and k, t, and E are the same as that defined above for strength determination. Equation (3.36) provides a conservative estimate of effective width ππ for serviceability. It is included in Section 1.1 of the North American Specification as Procedure I. Figure 3.19 can also be used for the determination of the effective width for serviceability using this procedure. Figure 3.19 For stiffened compression elements supported by a web on each longitudinal edge, a study conducted by Weng and Pekoz indicated that the following method can yield a more accurate estimate of the effective width πd for serviceability, and it is included in the North American Specification as Procedure II: π = 1 when π ≤ 0.673 (3.37) π = (1.358 − 0.461βλ)βλ when 0.673 < π < πc (3.38) √ π = (0.41 + 0.59 πΉπ¦ βππ − 0.22βλ)βλ when π ≥ πc (3.39) where ππ = 0256 + 0.328(π€βπ‘) √ πΉπ¦ βπΈ (3.40) and π is defined by Eq. (3.36). Example 3.1 For the given thin plate supported along both longitudinal edges as shown in Fig. 3.20, determine the following items using the U.S. customary unit: 1. Critical buckling stress 2. Critical buckling load 3. Ultimate load Given: π‘ = 0.06 in. πΈ = 29.5 × 103 ksi πΉy = 50 ksi π = 0.3 Reduction factor π for stiffened compression elements. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 71 Example 3.2 Compute the effective design width of the compression flange of the beam shown in Fig. 3.21 using the U.S. customary unit. a. For strength determination—assume that the compressive stress in the flange without considering the safety factor is 25 ksi. b. For serviceability determination—assume that the compressive stress in the flange under the service load is 15 ksi. Figure 3.20 Example 3.1 SOLUTION 1. Critical Buckling Stress [Eq. (3.7)]. Since the aspect ratio is 4, use π = 4.0 as follows: πcrπ = ππ 2 πΈ 12(1 − π2 )(π€βπ‘)2 3 = 4(3.1416)2 (29.5 × 10 ) 12(1 − 0.32 )(6β0.06)2 = 10.665 ksi 2. Critical Buckling Load. πcrπ = Af crπ = 6(0.06) × (10.665) = 3.839 kips. 3. Ultimate Load. The ultimate load can be computed from the effective width b determined by Eq. (3.32). From Eq. (3.35), ( )√π 1.052 π€ π= √ π‘ πΈ π √ ( ) 1.052 6.0 50 = √ 0.06 29,500 4 = 2.166 Since π > 0.673, π is calculated using Eq. (3.34): 1 − 0.22βπ π= π 1 − 0.22β2.166 = 2.166 = 0.415 SOLUTION 1. Strength Determination. As the first step, compute π using Eq. (3.35) with the following values: π = 4.0 π€ = 15.00 − 2(π + π‘) = 15.00 − 2(0.1875 + 0.105) = 14.415 in. π€ 14.415 = = 137.286 π‘ 0.105 π = 25 ksi πΈ = 29,500 ksi 1.052 π = √ (137.286) 4 √ 25 = 2.102 29,500 Since λ > 0.673, compute the reduction factor π according to Eq. (3.34): 1 − 0.22β2.102 = 0.426 2.102 Therefore, the effective design width for strength determination is π= b = ππ€ = (0.426)(14.415) = 6.14 in. 2. Serviceability Determination. By using Eq. (3.36) and fd = 15 ksi, √ 1.052 15 π = √ (137.286) = 1.628 29,500 4 Therefore, the effective design width and the ultimate load are computed as follows: π = πw = 0.415(6.0) = 2.49 in. πult = π΄eff πΉy = (2.49)(0.06)(50) = 747 kips It is seen that here the ultimate load of 7.47 kips is almost twice the critical buckling load of 3.839 kips. Figure 3.21 Example 3.2. 72 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Since π > 0.673, 1 − 0.22β1.628 π= = 0.531 1.628 Therefore, the effective design width for serviceability determination is πd = πw = (0.531)(14.415) = 7.654 in. Example 3.3 Calculate the effective width of the compression flange of the box section (Fig. 3.22) to be used as a beam bending about the x axis. Use πΉy = 33 ksi. Assume that the beam webs are fully effective and that the bending moment is based on initiation of yielding. Use the U.S. customary unit. SOLUTION Because the compression flange of the given section is a uniformly compressed stiffened element, which is supported by a web on each longitudinal edge, the effective width of the flange for strength determination can be computed by using Eqs. (3.32)–(3.35) with π = 4.0. Since the bending strength of the section is based on initiation of yielding, π = πΉπ¦ , π¦ ≥ 2.50 in. Therefore, the slenderness factor π can be computed from Eq. (3.35), that is: ( )√π 1.052 π€ π= √ π‘ πΈ π )√ ( 1.052 6.1924 33 =√ 0.06 29,500 4.0 = 1.816 Figure 3.22 Since λ > 0.673, use Eqs. (3.32) and (3.34) to compute the effective width b as follows: ) ( 1 − 0.22βπ π€ π = πw = π ( ) 1 − 0.22β1.816 = (6.1924) = 3.00 in. 1.816 The above discussion on the structural design of stiffened compression elements is based on the Effective Width Method described in the North American Specification.1.417 In other countries the design equations for determining the effective design width may be different. For example, in the Japanese Standard1.186 the effective design width is independent of the flat-width ratio w/t. This approach is similar to Eq. (3.41), which was derived by Lind et al.3.20,3.21 on the basis of their statistical analysis of the available experimental results: √ πΈ (3.41) π = 1.64π‘ πmax Equation (3.41) was used in the Canadian Standard during the period from 1974 through 1984. In the British Standard the effective design width is determined by using the w/t ratio and the design equations given in Ref. 1.194. For the design of steel decks and panels, European recommendations1.209,1.328 have adopted Winter’s formula as given in Eqs. (3.32)–(3.35). In Refs. 1.183, 1.184, and 3.22 the French recommendations give an effective design width similar to that permitted by the North American Specification. Example 3.3 STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 73 Figure 3.23 Comparison of effective design widths for load determination by using various design specifications. The effective design widths of the stiffened compression element as determined by several design specifications have been compared in Fig. 3.23. Reference 1.147 included comparisons of different specifications being used in Australia, China, Eastern Europe, Japan, North America, and Western Europe. Additional information on effective design width can be found in Refs. 3.23–3.37. 3.3.1.1.5 Influence of Initial Imperfection on Effective Design Width The load-carrying capacity of stiffened compression elements is affected by the initial imperfection of the plate. The larger the initial imperfection, the smaller the capacity. The influence of initial imperfection on the effective design width has previously been studied by Hu et al.3.38 and by Abdel-Sayed.3.39 Figure 3.24 shows the theoretical ratio of effective width to actual width, b/w, affected by various values of initial imperfections. Imperfect plates have also been studied extensively by Dawson and Walker,3.40 Sherbourne and Korol,3.41 Hancock,3.42 and Maquoi and Rondal.3.43 3.3.1.1.6 Influence of Impact Loading on Effective Design Width Previous discussion on effective width was concerned with the compression elements subjected to static loading. This type of loading condition is primarily applicable to the design of cold-formed steel members used in building construction. As indicated in Section 1.1, cold-formed steel members are also used in car bodies, railway coaches, various types of equipment, storage racks, highway products, and bridge construction, all of which are subjected to dynamic loads. Since members subjected to dynamic loads behave differently than those subjected to static loads, the question arises as to whether direct application of the AISI design criteria based on static loading is appropriate. In order to develop the necessary information on this topic, research work has been conducted by Culver and his collaborators at Carnegie Mellon University to study analytically and experimentally the behavior of thin compression elements, beams, and columns subjected to dynamic or time-dependent loading.3.44–3.49 It was found that the effective design width formula [Eq. (3.26)] satisfies both the static and the dynamic results to the same degree of accuracy.3.44,3.46 Figure 3.25 shows the correlation between the test data and Eq. (3.26) . In this figure β′ is the ratio of the time duration of the stress pulse to the fundamental period of the compression flange treated as a simply supported plate. This subject has also been studied at the University of Missouri–Rolla under a project on automotive structural components.3.50,3.67–2.71 In Ref. 2.103, Rhodes and Macdonald reported channel section beams under static and impact loading. 3.3.1.1.7 Influence of Corner Radius on Effective Design Width For an element with ends connected to other elements through corners (see Fig. 3.26), the calculation 74 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.24 Effect of initial imperfection on effective design width. Figure 3.25 Correlation between effective design width formula and test data.3.46 STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.26 Influence of Corner Radius1.431 of the element effective design width usually assumes that the corners are as simply supported conditions. However, as the corners are getting larger, the restraints from other elements are weakened. Research studies6.39,3.253 showed that when π βπ‘ > 10, the corner influence needs to be considered. One approach is to use numerical analysis method to determine the local buckling stress of the element, such as Direct Strength Method. For 10 < π βπ‘ ≤ 20, the following rational reduction through the buckling coefficient, k, was proposed3.253 and was included in the Commentary1.431 on the 2016 edition of the North American Specification: ππ = π π π 1 π π 2 (3.42) π π 1 = 1.08 − (π 1 βπ‘)β50 (3.43) π π 2 = 1.08 − (π 2 βπ‘)β50 (3.44) where k is the plate buckling coefficient determined from Section 3.3. Figure 3.27 75 3.3.1.1.8 Influence of Intermittent Connection Spacing on Effective Design Width For built-up composite sections, the spacing of intermittent connections is limited by Section I1.3 of the North American Specification. When the spacing exceeds the limits, the effective design width of the uniformly compressed elements restrained by intermittent connections can be determined in accordance with Section 1.1.4 of Appendix 1 of the North American Specification. For detailed design provisions, see Subsection 3.3.3.2 of this chapter. 3.3.1.2 Beam Webs and Stiffened Elements with Stress Gradient When a flexural member is subjected to bending moment, the compression portion of the web may buckle due to the compressive stress caused by bending. Figure 3.27 shows a typical pattern of bending failure of beam webs. Prior to 1986, the design of beam webs in the United States was based on the full web depth and the allowable Typical bending failure pattern for channel sections.3.60 76 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA bending stress specified in the 1980 and earlier editions of the AISI Specification. In order to unify the design methods for webs and compression flanges, the “effective web depth approach” was adopted in the 1986 edition of the AISI Specification.1.4 The same design approach was used in the 1996 AISI Specification1.314 and is retained in the North American Specification.1.336,1.345,1.416,1.417 3.3.1.2.1 Web Buckling due to Bending Stress The buckling of disjointed flat rectangular plates under bending with or without longitudinal loads has been investigated by Timoshenko, Schuette, McCulloch, Johnson, and Noel.3.1,3.2 The theoretical critical buckling stress for a flat rectangular plate under pure bending can be determined by Eq. (3.45): ππ 2 πΈ πcrπ = (3.45) 12(1 − π2 )(ββπ‘)2 where h is the depth of the web and k is the buckling coefficient. For long plates the value of k was found to be 23.9 for simple supports and 41.8 for fixed supports as listed in Table 3.2. The relationships between the buckling coefficient and the aspect ratio a/h are shown in Fig. 3.28. When a simply supported plate is subjected to a compressive bending stress higher than the tensile bending stress, the buckling coefficient k is reduced according to the bending stress ratio fc /ft as shown in Fig. 3.29.3.7 In practice the bending strength of a beam web not only is affected by the web slenderness ratio h/t, the Figure 3.28 ratio, a/h.3.1 Bending buckling coefficients of plates vs. aspect aspect ratio a/h, and the bending stress ratio πc βπt , but also depends on the mechanical properties of material (E, πΉy , and π) and the interaction between flange and web components. In addition, the buckling coefficient k for the web is influenced by the actual edge restraint provided by the beam flange. Because the derivation of an exact analytical solution for the stability and the postbuckling strength of plate assemblies is extremely cumbersome, the AISI design criteria have been based on the results of tests. 3.3.1.2.2 Postbuckling Strength and Effective Depth of Webs In the past, several design formulas for computing the effective web depth have been developed by Bergfelt, Thomasson, Kallsner, Hoglund, DeWolf, Gladding, LaBoube, and Yu3.51–3.61 to account for the actual buckling strength and the postbuckling behavior of beam webs. The effective web depth approach has been used in several specifications.3.62,3.63 In 1986, Cohen and Pekoz3.64 evaluated the test results reported by LaBoube and Yu,3.59–3.61 Cohen and Pekoz,3.64 Kallsner,3.54 Johnson,3.65 He,3.66 and van Neste3.67 and developed the needed design formulas for webs connected to stiffened, unstiffened, and partially stiffened compression flanges. Some statistical data on the correlation are given in Ref. 3.17. Consequently, design equations were included in Section B2.3 of the 1986 edition of the AISI Specification for computing the effective width of webs and stiffened elements with a stress gradient as shown in Fig. 3.30. The same equations were used in the 1996 edition of the AISI Specification. Because the AISI design equations for computing the effective width of webs implicitly assumed that the beam flange provided beneficial restraint to the web, the test data on flexural tests of C- and Z-sections summarized by Schafer and Pekoz3.168 indicated that the AISI equations can be unconservative if the overall web depth (β0 ) to overall flange width (π0 ) ratio exceeds 4. In 2001, due to the lack of a comprehensive method for handling web and flange interaction, the North American Specification adopted the following two-part approach in Section B2.3 for computing the effective width of beam webs and other stiffened elements under a stress gradient. The same design equations are retained in Section 1.1.2 of the 2016 edition of the Specification: a. Strength Determination i. For webs under a stress gradient (π1 in compression and π2 in tension as shown in Fig. 3.30a): π = 4 + 2(1 + π)3 + 2(1 + π) (3.46) STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 77 Figure 3.29 Buckling coefficient k for simply supported plates subjected to nonuniform longitudinal bending stress.3.7 Reproduced with permission from Chatto & Windus, London. For β0 βπ0 ≤ 4 πe π1 = 3+π 1 π2 = πe when π > 0.236 2 π2 = ππ − π1 when π ≤ 0.236 π1 = (3.47a) (3.47b) (3.47c) For β0 βπ0 > 4 πe 3+π ππ π2 = − π1 1+π π1 = (3.48a) (3.48b) In addition, π1 + π2 shall not exceed the compression portion of the web calculated on the basis of the effective section. ii. For other stiffened elements under a stress gradient (π1 and π2 in compression as shown in Fig. 3.30b) π = 4 + 2(1 − π)3 + 2(1 − π) (3.49) πe 3−π π2 = πe − π1 (3.50a) (3.50b) In the above expressions, π1 = effective width as shown in Fig. 3.30 π2 = effective width as shown in Fig. 3.30 πe = effective width b determined in accordance with Eq. (3.32) through Eq. (3.35) with f1 substituted for f and k determined from Eq. (3.46) or (3.49) π0 = out-to-out width of compression flange as shown in Fig. 3.30c π1 , π2 = stresses shown in Fig. 3.30 calculated on basis of effective section, where f1 and f2 are both compression, f1 ≥ f2 β0 = out-to-out depth of web as shown in Fig. 3.30c π = plate buckling coefficient π = |π2 βπ1 | (absolute value) 78 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA (a) (b) (c) Figure 3.30 (a, b) Stiffened elements with stress gradient and webs.1.417 (c) Out-to-out dimensions of webs and stiffened elements under stress gradient.1.417 b. Serviceability Determination. The effective widths used in determining serviceability shall be calculated in accordance with Eqs. (3.46)–(3.50) except that πd1 and πd2 are substituted for π1 and π2 , where πd1 and πd2 are the computed stresses π1 and π2 based on the effective section at the load for which serviceability is determined. In the foregoing design provisions, Eqs. (3.47a), (3.47b), and (3.47c) for β0 βπ0 ≤ 4 were adopted from the 1996 edition of the AISI Specification, except that the stress ratio π is defined as an absolute value. Equations (3.48a) and (3.48b), originally developed by Cohen and Pekoz,3.64 were selected for β0 βπ > 4. As compared with the 1996 AISI STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Specification, the change of Eq. (3.48b) for π2 would result in somewhat lower strengths when β0 > 4π0 . It should be noted that due to the use of an absolute value for π, some signs were changed in the design equations of the North American Specification. Example 3.4 For the box section used in Example 3.3, it can be shown that the distance from the top compression fiber to the neutral axis is 2.908 in. if the beam webs are fully effective. Check these two beam webs and determine whether they are fully effective according to Eqs. (3.46)–(3.48) for strength determination. Use πΉy = 33 ksi and the U.S. customary unit. SOLUTION From Fig. 3.31, stresses π1 and π2 are computed as follows: ) ( 2.754 = 31.25 ksi (Compression) π1 = 33 2.908 ) ( 1.938 π2 = 33 = 22.00 ksi (Tension) 2.908 According to Eqs. (3.46) for webs under a stress gradient, |π | π = || 2 || = 0.704 | π1 | π = 4 + 2(1 + π)3 + 2(1 + π) = 4 + 2(1 + 0.704)3 + 2(1 + 0.704) = 17.304 β = 4.693 in. h 4.693 = = 78.22 < 200 t 0.06 OK (see Section 3.2 for the maximum h/t ratio). The effective depth be of the web can be computed in accordance with Eqs. (3.32)–(3.35) for uniformly compressed stiffened elements with π1 substituted for f, h/t substituted for w/t, and the k 79 value computed above. From Eq. (3.35), √ ( ) π 1.052 β 1 π= √ π‘ πΈ π √ 1.052 31.25 (78.22) = 0.644 =√ 29,500 17.304 Since π < 0.673, πe = β = 4.693 in. Because β0 βπ0 = 5.00β6.50 < 4 and π > 0.236, Eqs. (3.47a) and (3.47b) are used to compute π1 and π2 as follows: ππ 4.693 = = 1.267 in. 3+π 3 + 0.704 1 π2 = ππ = 2.347 in. 2 π1 + π2 = 1.267 + 2.347 = 3.614 in. π1 = Since π1 + π2 > 2.754 in., the compression portion of the web is fully effective. 3.3.2 Unstiffened Compression Elements 3.3.2.1 Unstiffened Elements under Uniform Compression 3.3.2.1.1 Yielding An unstiffened compression element, such as the flange of the I-shaped column shown in Fig. 3.32a, may fail in yielding if the column is short and its w/t ratio is less than a certain value. It may buckle as shown in Fig. 3.32b at a predictable unit stress, which may be less than the yield stress, when its w/t ratio exceeds that limit. 3.3.2.1.2 Local Buckling The elastic critical local buckling stress for a uniformly compressed plate can also be determined by Eq. (3.7), which gives Figure 3.31 Example 3.4. πcrπ = ππ 2 πΈ 12(1 − π2 )(π€βπ‘)2 [Eq. (3.7)] 80 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.32 Local buckling of unstiffened compression elements.1.6 where πΈ μ π€βπ‘ π = = = = modulus of elasticity Poisson’s ratio flat width–thickness ratio constant depending upon conditions of edge support and aspect ratio a/w For a long rectangular plate simply supported along three sides, with one unloaded free edge as shown in Fig. 3.33, π = 0.425. However, when the restraining effect of the web is considered, k may be taken as 0.5 for the design of an unstiffened compression flange. If the steel exhibits sharp yielding and an unstiffened compression element is ideally plane, the element will buckle at the critical stress determined by Eq. (3.7) with the upper limit of πΉy (Fig. 3.34). However, such ideal conditions may not exist, and an element with a moderate w/t ratio may buckle below the theoretical elastic buckling stress. On the basis of experimental evidence a straight line B is drawn in Fig. 3.34 representing those stresses at which sudden and pronounced buckling occurred in the tests. The 1980 edition of the AISI Specification considered √ that the upper limit of such buckling is at π€βπ‘ = 63.3β πΉy and the Figure 3.33 Buckling coefficient for rectangular plates simply supported along three sides with one unloaded edge free.3.7 √ endpoint of the line is at π€βπ‘ = 144β πΉ y .3.68 ∗ In this region √ the element will buckle inelastically. If π€βπ‘ ≤ 63.3β πΉπ¦ , the element will fail by yielding, represented by horizontal line A. ∗ When the yield stress of steel is less than 33 ksi (228 Mpa or 2320 kg/cm2 ), the endpoint of line B is π€βπ‘ = 25. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 81 Figure 3.34 Maximum stress for unstiffened compression elements.1.161 Additional experimental and analytical investigations on the local buckling of unstiffened compression elements in the elastic range have been conducted by Kalyanaraman, Pekoz, and Winter.3.8,3.69–3.71 These studies considered the effects of initial imperfection and rotational edge restraint on the local buckling of compression elements. By using the procedure outlined in Ref. 3.8, a more realistic value of the local buckling coefficient can be calculated for compression elements of cold-formed steel members. Figure 3.35 shows the correlation between some test data and the predicted maximum stresses. 3.3.2.1.3 Postbuckling Strength When the w/t ratio of an unstiffened element exceeds about 25, the element distorts more gradually at a stress about equal to the theoretical local buckling stress (curve D in Fig. 3.34) and returns to its original shape upon unloading because the buckling stress is considerably below the yield stress. Sizable waving can occur without permanent set being caused by the additional stress due to distortion. Such compression elements show a considerable postbuckling strength. Based upon the tests made on cold-formed steel sections having unstiffened compression flanges, the following equation has been derived by Winter for the effective width of unstiffened compression elements, for which the postbuckling strength has been considered3.13 : √ [ ] ( )√ πΈ πΈ π‘ π = 0.8π‘ 1 − 0.202 (3.51) πmax π€ πmax where πmax is the stress in the unstiffened compression element at the supported edge (Fig. 3.36). Curve E in Fig. 3.34 is based on Eq. (3.51) and represents the ultimate Figure 3.35 Correlation between test data on unstiffened compression elements and predicted maximum stress.1.161,3.13 Figure 3.36 Effective width of unstiffened compression element. strength of the element, which is considerably larger than the elastic buckling stress. Based on a selected local buckling coefficient of π = 0.5, Eq. (3.51) can be generalized as follows: √ [ ] ( )√ kE kE π‘ 1 − 0.286 (3.52) π = 1.13π‘ πmax π€ πmax where k is the local buckling coefficient for unstiffened compression elements. Figure 3.37 shows a comparison between Eq. (3.27) for stiffened elements and Eq. (3.52) for unstiffened elements. Equation (3.51) can also be written in terms of πcr βπmax as √ √ ( ) πcr πcr π 1 − 0.3 (3.53) = 1.19 π€ πmax πmax where πcr is the elastic local buckling stress determined by Eq. (3.7) with a value of π = 0.5. The above equation 82 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.37 elements. Comparison of generalized equations for stiffened and unstiffened compression is practically identical to the empirical formula derived by Kalyanaraman et al. on the basis of some additional results of tests.3.70 Based on Eq.(3.53), the reduction factor π for the effective width design of unstiffened elements can be determined as follows: 1.19(1 − 0.3βπ) π= (3.54) π where π is defined in Eq. (3.35). Prior to 1986, it had been a general practice to design cold-formed steel members with unstiffened flanges by using the allowable stress design approach. The effective width equation was not used in the AISI Specification due to lack of extensive experimental verification and the concern for excessive out-of-plane distortions at service loads. In the 1970s, the applicability of the effective width concept to unstiffened elements under uniform compression was studied in detail by Kalyanaraman, Pekoz, and Winter.3.69–3.71 The evaluation of the test data using π = 0.43 is presented and summarized by Pekoz in Ref. 3.17, which shows that Eq. (3.34) gives a conservative lower bound to the test results of unstiffened compression elements. In addition to the strength determination, the same study also investigated the out-of-plane deformations in unstiffened elements. The results of theoretical calculations and test results on sections having unstiffened elements with π€βπ‘ = 60 are presented in Ref. 3.17. It was found that the maximum amplitude of the out-of-plane deformations at failure can be twice the thickness as the w/t ratio approaches 60. However, the deformations are significantly less at service loads. Based on the above reasons and justifications, the following provisions were included for the first time in Section B3.1 of the 1986 AISI Specification for the design of uniformly compressed unstiffened elements. The same approach is retained in Section 1.2.1 of the 2016 edition of the North American Specification: a. Strength Determination. The effective widths b of unstiffened compression elements with uniform compression are determined in accordance with Eqs. (3.32)–(3.35) with the exception that k is taken as 0.43 and w is as defined in Section 3.2. See Fig. 3.4. b. Serviceability Determination. The effective widths πd used in determining serviceability are calculated in accordance with Eqs. (3.32)–(3.35) except that f is replaced with πd and π = 0.43. Example 3.5 Determine the critical buckling stress and critical buckling load for the thin sheet simply supported at three edges and one edge free, as shown in Fig. 3.38. Use U.S. customary unit. Figure 3.38 Example 3.5. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA SOLUTION 1. The critical buckling stress of the unstiffened compression element based on Eq. (3.7) is πcrπ = = ππ 2 πΈ 12(1 − π2 )(π€βπ‘)2 0.425π 2 (29.5 × 103 ) = 7.808 ksi 12(1 − 0.32 )(4β0.105)2 In the above calculation, the value of π = 0.425 is slightly conservative (see Fig. 3.33). 2. The critical buckling load is π crπ = Af crπ = 4(0.105)(7.808) = 3.279 kips Example 3.6 Calculate the effective width of the compression flange of the channel section (Fig. 3.39) to be used as a beam. Use πΉy = 33 ksi. Assume that the beam web is fully effective and that lateral bracing is adequately provided. Use U.S. customary unit. SOLUTION Because the compression flange of the given channel is a uniformly compressed unstiffened element which is supported at only one edge parallel to the direction of the stress, the effective width of the flange for strength determination can be computed by using Eqs. (3.32)–(3.35) with π = 0.43. According to Eq. (3.35), the slenderness factor π for π = πΉy is ( )√π 1.052 π€ π= √ π‘ πΈ π ) ( )√ ( 33 1.8463 1.052 = √ = 1.651 0.06 29,500 0.43 Figure 3.39 Example 3.6. 83 Since π > 0.673, use Eqs. (3.32) and (3.34) to calculate the effective width b as follows: ) ( 1 − 0.22βπ π€ π = πw = π ( ) 1 − 0.22β1.651 = (1.8463) = 0.97 in. 1.651 3.3.2.2 Unstiffened Elements with Stress Gradient In concentrically loaded compression members and in flexural members where the unstiffened compression element is parallel to the neutral axis, the stress distribution is uniform before buckling. However, in some cases, such as the lips of the beam section shown in Fig. 3.40, which are turned in or out and are perpendicular to the neutral axis, the compression stress is not uniform but varies in proportion to the distance from the neutral axis. An exact determination of the buckling condition of such elements is complex. When the stress distribution in the lip varies from zero to the maximum, the buckling coefficient k may be obtained from Fig. 3.41.3.7 The local buckling of unstiffened elements under nonuniform compression was discussed by Kalyanaraman and Jayabalan in Ref. 3.169. In Section B3.2 of earlier editions of the AISI Specification,1.314,1.336 the effective widths of unstiffened compression elements and edge stiffeners with stress gradient were treated as uniformly compressed elements with the stress f to be the maximum compressive stress in the element. This conservative design approach was found to be adequate by Rogers and Schuster on the basis of the comparisons made with the available test data.3.170 In the early 2000s, additional investigations on the unstiffened elements with stress gradient were carried out by Yiu and Pekoz at Cornell University3.207,3.208 and by Bambach and Rasmussen at the University of Sydney.3.209–3.216 These studies included plain channels bending about the minor axis, so that the unstiffened elements are under a stress gradient with one longitudinal edge in compression and the other longitudinal edge in tension. According to the studies of the University of Sydney, the effects of the stress distribution in unstiffened elements on the effective width are shown in Fig. 3.42.1.346 It can be seen that the effective width of an unstiffened element increases as the stress at the supported edge changes from compression to tension. Subsequently, in 2004, new design provisions were added in Section B3.2 of the North American Specification for determining the buckling coefficient k, the reduction factor π, and the effective width b of the unstiffened elements and edge stiffeners with stress gradient.1.343 These provisions can be used not only for unstiffened elements under a stress 84 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.40 Unstiffened lip subjected to stress gradient. k = plate buckling coefficient defined in this section or, otherwise, as defined in Section 3.3.1.1 t = thickness of element w = flat width of unstiffened element, where w/t ≤ 60 π = |π2 βπ1 | (absolute value) (3.55) π = slenderness factor defined in Section 3.3.1.1 with f equal to the maximum compressive stress on the effective element π = reduction factor defined in this section or, otherwise, as defined in Section 3.3.1.1 Figure 3.41 Buckling coefficient for unstiffened compression elements subjected to nonuniform stress.3.7 gradient with both longitudinal edges in compression but also for unstiffened elements under a stress gradient with one longitudinal edge in compression and the other longitudinal edge in tension. These design provisions were kept in Section 1.2.2 in the 2016 edition of the North American Specification with some revisions to the definitions of stresses f1 and f2 so that the effective width of unstiffened elements is determined iteratively due to a shift of the neutral axis location. The following excerpts are adapted from Section 1.2.2 of the 2016 edition of the North American Specification: (a) Strength Determination. The effective width, b, of an unstiffened element under stress gradient shall be determined in accordance with Section 3.3.1.1 with f equal to the maximum compressive stress on the effective element and the plate buckling coefficient, k, determined in accordance with Section 1.2.2 of the Specification, unless otherwise noted. For the cases where π1 is in compression and π2 is in tension, ρ in Section 3.3.1.1 shall be determined in accordance with this section. 1. When both π1 and π2 are in compression (Fig. 3.43), the plate buckling coefficient shall be calculated in accordance with either Eq. (3.56) or Eq. (3.57) as follows: If the stress decreases toward the unsupported edge (Fig. 3.43a), π= 1.2.2 Unstiffened Elements and Edge Stiffeners with Stress Gradient The following notation shall apply in this section of the Specification: b = effective width measured from the supported edge, determined in accordance with Eqs. (3.32)–(3.35) with f equal to the maximum compressive stress on the effective element and with k and π being determined in accordance with this section π0 = overall width of unstiffened element of unstiffened C-section member as defined in Fig. 3.45 π1 , π2 = stresses shown in Figs. 3.43, 3.44, and 3.45 calculated on the basis of the gross section, where π1 and π2 are both compression, π1 ≥ π2 h0 = overall depth of unstiffened C-section member as defined in Fig. 3.45 0.578 π + 0.34 (3.56) If the stress increases toward the unsupported edge (Fig. 3.43b), π = 0.57 − 0.21π + 0.07π 2 (3.57) 2. When π1 is in compression and π2 in tension (Fig. 3.44), the reduction factor and plate buckling coefficient shall be calculated as follows: i. If the unsupported edge is in compression (Fig. 3.44a): β§1 when π ≤ 0.673(1 + π) βͺ βͺ 1 − [0.22(1 + π)]βπ π = β¨(1 + π) π βͺ βͺ when π > 0.673(1 + π) β© (3.58) π = 0.57 + 0.21π + 0.07π 2 (3.59) STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.42 Reduction factor ρ vs. slenderness factor λ for unstiffened elements with stress gradient.1.431 Figure 3.43 Unstiffened elements under stress gradient, both longitudinal edge in compression.1.417 Figure 3.44 Unstiffened elements under stress gradient, one longitudinal edge in compression and the other longitudinal edge in tension.1.417 85 86 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.45 Unstiffened elements of C-section under stress gradient for alternative methods.1.417 ii. If the supported edge is in compression (Fig. 3.44b), for π <1 β§1 when π ≤ 0.673 βͺ βͺ (1 − 0.22π) π = β¨(1 − π) (3.60) π π+ βͺ βͺ when π > 0.673 β© π = 1.70 + 5π + 17.1π 2 and for π ≥ 1 (3.61) π=1 The effective width, b, of the unstiffened elements of an unstiffened C-section member is permitted to be determined using the following alternative methods, as applicable: 1. Alternative 1 for unstiffened C-sections: When the unsupported edge is in compression and the supported edge is in tension (Fig. 3.45a), π=π€ where when π ≤ 0.856 (3.62) π = πw when π > 0.856 (3.63) √ π = 0.925β π (3.64) π = 0.145(bo βho ) + 1.256 (3.65) (b) Serviceability Determination. The effective width πd used in determining serviceability shall be calculated in accordance with Specification Section 1.2.2a, except that πd1 and πd2 are substituted for π1 and π2 as shown in Figs. 3.43, 3.44, and 3.45, respectively, at the load for which serviceability is determined. The applications of the above design provisions are illustrated in Examples 3.7 and 4.2. 3.3.3 Uniformly Compressed Elements with Stiffeners 3.3.3.1 Uniformly Compressed Elements with a Simple Lip Edge Stiffener An edge stiffener is used to provide a continuous support along a longitudinal edge of the compression flange to improve the buckling stress. Even though in most cases the edge stiffener takes the form of a simple lip (Fig. 3.46), other types of stiffeners, as shown in Fig. 3.47, can also be used for cold-formed steel members.3.78,3.173 In order to provide the necessary support for the compression element, the edge stiffener must possess sufficient rigidity. Otherwise it may buckle or displace perpendicular to the plane of the element to be stiffened. 0.1 ≤ πo ββo ≤ 1.0 2. Alternative 2 for unstiffened C-sections: When the supported edge is in compression and the unsupported edge is in tension (Fig. 3.45b), the effective width is determined in accordance with Section 3.3.1.2. Where stress, π1 , occurs at the unsupported edge as in Figs 3.43(b), 3.44(a), and 3.45(a), the design stress, f, shall be taken at the extreme fiber of the effective section, and π1 is the calculated stress, based on the effective section, at the edge of the gross section. If the only elements not fully effective are unstiffened elements with stress gradient, as in Figure 3.45(a), the stresses π1 and π2 are permitted to be based on the gross section, f taken equal to π1 , and iteration is not required. The extreme tension fiber in Figs. 3.44(b) and 3.45(b) shall be taken as the edge of the effective section closer to the unsupported edge. Figure 3.46 Figure 3.47 Edge stiffener. Edge stiffeners other than simple lip.3.78 STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Both theoretical and experimental investigations on the local stability of flanges stiffened by lips and bulbs have been conducted in the past.3.75–3.82,3.217–3.220 The design requirements included in the 1986 and 1996 editions of the AISI Specification for uniformly compressed elements with an edge stiffener are based on the analytical and experimental investigations on adequately stiffened elements, partially stiffened elements, and unstiffened elements conducted by Desmond, Pekoz, and Winter3.75,3.76 with additional studies carried out by Pekoz and Cohen.3.17 Those design provisions were developed on the basis of the critical buckling criterion and the ultimate-strength criterion. In this design approach, the design requirements recognize that the needed stiffener rigidity depends on the width-to-thickness ratio of the plate element being stiffened. The interaction between the plate element and the edge stiffener is compensated for in the design equations for the plate buckling coefficient, the reduced effective width of a simple lip edge stiffener, and the reduced area of other stiffened shapes. Because a discontinuity exists in the 1996 AISI design provisions, in 2001, Dinovitzer’s expressions were adopted in the 2001 edition of the North American Specification for determining the constant “n” to eliminate the discontinuity.3.221 In 2007, the design provisions were revised to limit the design equations for applying only to simple lip edge stiffeners due to the fact that previous equations for complex lip stiffeners were found to be unconservative, in comparison with the nonlinear finite-element analysis conducted by Schafer, Sarawit, and Pekoz.3.222 These revised provisions are retained in the 2016 edition of the north American Specification. According to Section 1.3 of the 2016 edition of the North American Specification, the effective width of the uniformly compressed elements with a simple lip edge stiffener can be calculated by the following equations. For other stiffener shapes, the design of member strength may be handled by the direct strength method provided in the Specification. (a) Strength Determination. For w/t ≤ 0.328S πΌa = 0 (no edge stiffener needed) π=π€ 1 π1 = π2 = π€ (see Fig. 3.48) 2 ′ πs = ππ (3.66) (3.67) π = 1.28 πΈ π (3.72) w is the flat dimension defined in Fig. 3.48; t is the thickness of the section; πa , the adequate moment of inertia of the stiffener so that each component element will behave as a stiffened element, is defined as ( ( )3 ) π€βπ‘ 4 π€βπ‘ 4 πΌπ = 399π‘ − 0.328 ≤ π‘ 115 + 5 (3.73) π π b is the effective design width; π1 , π2 are the portions of effective design width as defined in Fig. 3.48; πs is the reduced effective width of the stiffener as defined in Fig. 3.48 and used in computing overall effective sectional properties; ππ ′ is the effective width of the stiffener calculated in accordance with Section 3.3.2.1 or 3.3.2.2 (see Fig. 3.48); and (π πΌ ) = πΌπ ≤1 πΌπ (3.74) where πs is the moment of inertia of the full section of stiffener about its own centroidal axis parallel to the element to be stiffened. For edge stiffeners, the round corner between the stiffener and element to be stiffened is not considered as a part of the stiffener: 1 3 (3.75) (π π‘sin2 π) 12 See Fig. 3.48 for definitions of other dimensional variables. The effective width b in Eqs. (3.69) and (3.70) shall be calculated in accordance with Section 3.3.1.1 with the plate buckling coefficient k as given in Table 3.3, where ) ( π€βπ‘ 1 ≥ (3.76) π = 0.582 − 4π 3 πΌπ = (b) Serviceability Determination. The effective width πd used in determining serviceability shall be calculated as in item (a), except that πd is substituted for f, where πd is the computed compressive stress in the effective section at the load for which serviceability is determined. According to Ref. 3.17, the distribution of longitudinal stresses in a compression flange with an edge stiffener is shown in Fig. 3.49 for three cases. (3.68) Table 3.3 Determination of Plate Buckling Coefficient k For π€βπ‘ > 0.328π ( ) 1 (π)(π πΌ ) (see Fig. 3.48) 2 π2 = π − π1 (see Fig. 3.48) (3.69) ds = ππ ′ (π I ) (3.71) π1 = √ where 87 (3.70) Simple Lip Edge Stiffener (140β ≥ θ ≥ 40β ) π·βπ€ ≤ 0.25 3.57 (π I )π + 0.43 ≤ 4 0.25 < π·βπ€ ≤ 0.8 (4.82 − 5π·βπ€) (π I )π + 0.43 ≤ 4 88 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA w D θ d D, d = Actual stiffener dimensions Stress f for Compression Flange b1 b2 d's = Effective width of stiffener calculated according to Section 1.2.1 or 1.2.2 of North American Specification ds = Reduced effective width of stiffener Stress f3 for Lip ds d's d Centroidal Axis Figure 3.48 Elements with simple lip edge stiffener.1.417 The design criteria are intended to account for the inability of the edge stiffener to prevent distortional buckling by reducing the local buckling coefficient k for calculating the effective design width of the compression element. Because the empirical equations were derived on the basis of the tests of back-to-back sections with strong restraint against web buckling, past research demonstrated that these AISI design equations may provide unconservative strength predictions for laterally braced beams and columns with edge-stiffened flanges when the distortional buckling mode of the compression flange is critical.3.168 Additional discussions of distortional buckling are given in Section 4.2.4 for beams and Section 5.4 for columns. Research conducted by Young and Hancock on channels with inclined simple edge stiffeners using a yield stress of 450 MPa (65.3 ksi or 4588 kg/cm2 ) indicated that the design strength predicted by the North American Specification are conservative for all channels with outward and inward edge stiffeners, when the flange w/t ratios are between 20 and 30, but are slightly unconservative for channels with the flange w/t ratios between 40 and 50, except for channels with inward edge stiffeners.3.219 For channels having flange w/t ratio of 65, the North American Specification predicts unconservative results. Example 3.7 Compute the effective width of the compression flange of the channel section with an edge stiffener as shown in Fig. 3.50. Assume that the channel is used as a beam and that lateral bracing is adequately provided. Use πΉy = 33 ksi. Also compute the reduced effective width of the edge stiffener. SOLUTION 1. Effective Width of Compression Flange. Because the compression flange is a uniformly compressed element with an edge stiffener, its effective width should be determined according to Eqs. (3.66)–(3.76). STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA Figure 3.49 Stress distribution in edge-stiffened flange.3.17 Figure 3.50 Example 3.7 89 90 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA As the √ first step, the flat width w, w/t ratio, and π = 1.28 πΈβπ are computed as follows: π€ = 3.5 − 2(π + π‘) = 3.163 in. π€ 3.163 = = 42.17 π‘ 0.075 √ √ 29,500 πΈ π = 1.28 = 1.28 = 38.27 π 33 0.328π = 0.328(38.27) = 12.55 Since π€βπ‘ > 0.328S, π < π€, the effective width of the compression flange can be determined by using the following k value: For the given simple lip edge stiffener with θ = 90β and π·βπ€ = 0.72β3.163 = 0.228, which is less than 0.25, according to Table 3.3, 3.57(π πΌ )π + 0.43 ≤ 4 where Use π = 1β3. The local buckling coefficient is π = 3.57(0.251)1β3 + 0.43 = 2.68 < 4 OK Use π = 2.68 to calculate the effective width of the compression flange by using Eqs. (3.32)–(3.35) as follows: √ ( )√π 1.052 33 1.052 π€ (42.17) =√ π= √ π‘ πΈ 29500 π 2.68 = 0.906 > 0.673 The effective width of the compression flange is ( ) 1 − 0.22βπ π = πw = π€ π ( ) 1 − 0.22β0.906 = (3.163) 0.906 = 2.643 in. (π I ) = πΌs βπΌa ≤ 1 [Eq. (3.74)] ] [ π€βπ‘ 1 ≥ π = 0.582 − 4π 3 [Eq. (3.76)] For the simple lip edge stiffener, π = π· − (π + π‘) = 0.551 in. and 1 3 [Eq. (3.75)] π π‘ = 1.047 × 10−3 in.4 12 Based on Eq.(3.73), ( )3 π€βπ‘ πΌπ = 399π‘4 − 0.328 π ( )3 42.17 = 399(0.075)4 − 0.328 38.27 πΌs = Based on Eqs. (3.69) and (3.70), the effective flange widths π1 and π2 (Fig. 3.48) are determined as follows: ( ) π (π πΌ ) π1 = 2 ) ( 2.643 (0.251) = 0.332 in. = 2 π2 = π − π1 = 2.643 − 0.332 = 2.311 in. 2. Reduced Effective Width of Edge Stiffener. The effective width of the edge stiffener under a gradient can be determined by using Section 3.3.2.2. According to Eq. (3.56), |f | 0.578 where π = || 2 || π= π + 0.34 | π1 | In the above equation, the compressive stresses π1 and π2 as shown in Fig. 3.51 are calculated on the basis = 5.852 × 10-3 in.4 The above computed value should not exceed the following value: ( ) ( ) π€βπ‘ 42.17 π‘4 115 + 5 = (0.075)4 115 +5 π 38.27 = 4.168 × 10−3 in.4 Use Ia = 4.168 × 10−3 in.4 Therefore πΌπ 1.047 × 10−3 = = 0.251 < 1 OK πΌπ 4.168 × 10−3 ( ) 42.17 = 0.582 − = 0.307 < 13 4(38.27) π πΌ = π Figure 3.51 Stress distribution in edge stiffener. STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA of the gross section as follows: ) ( 4.8312 = 31.886 ksi π1 = 33 5.0 ) ( 4.28 π2 = 33 = 28.248 ksi 5.0 Therefore, | 28.248 | | = 0.886 π = || | | 31.886 | and 0.578 = 0.471 π= 0.886 + 0.34 The k value of 0.471 calculated above for the edge stiffener under a stress gradient is slightly larger than the k value of 0.43 for unstiffened elements under uniform compression. The effective width of the edge stiffener can be determined as follows: π· − (π + π‘) π = = 7.35 π‘ π‘ π = π1 = 31.886 ( )√π 1.052 π€ π= √ π‘ πΈ π ( ) √ 31.886 1.052 = √ (7.35) 29,500 0.471 = 0.370 < 0.673 π = 1.0 91 The effective width of the edge stiffener as shown in Fig. 3.50 is ππ ′ = π = 0.551 in. The reduced effective width of the edge stiffener is ππ = ππ ′ (π I ) = 0.551(0.251) = 0.138 in. 3.3.3.2 Uniformly Compressed Elements Restrained by Intermittent Connections This section is used to determine the effective width of a plate fastened to a deck or other structures, where the intermittent fastener spacing may not be close enough to ensure that the plate is fully effective. Figure 3.52(a) shows a deck plus plate composite cross-section subjected to bending. The connected plate is virtually in uniform compression as illustrated in Figure 3.52(b). Luttrell and Balaji8.92 and Snow and Easterling8.99 developed a method to determine the effective width of the compression plate. The method recognizes the postbuckling strength of the compression plate after local buckling waves are formed between connections. Two possible stages are considered: when the compressive stress in the plate f is less than the critical compressive stress, πΉπ , calculated based on “column-like” buckling of the plate, the effective width is determined based on uniformly compressed stiffened element; when compressive stress, f, exceeds πΉπ , an equivalent width is determined to provide the approximate force contribution of the buckled plate in resisting the buckled shape (bending of the plate). The design provisions were incorporeatd in to the 2012 edition of the North American Specification and is retained in Section 1.1.4 of the 2016 edition of the Specification. These provisions are adapted in the following: 1.1.4 Uniformly Compressed Elements Restrained by Intermittent Connections Figure 3.52(a) Built-up deck.1.431 Figure 3.52(b) The provisions of this section shall apply to compressed elements of flexural members only. The provisions shall be limited to multiple flute built-up members having edge-stiffened cover plates. When the spacing of fasteners, s, of a uniformly Plate in compression.1.431 92 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.52(c) Dimension illustration of cellular deck.1.417 where Fy = Design yield stress of the compression element restrained by intermittent connections d = Overall depth of the built-up member f = Stress in compression element restrained by intermittent connections when the controlling extreme fiber stress is Fy compressed element restrained by intermittent connections is not greater than the limits specified in Specification Section I1.3, the effective width shall be calculated in accordance with Specification Section 1.1. When the spacing of fasteners is greater than the limits specified in Specification Section I1.3, the effective width shall be determined in accordance with (a) and (b) below. (a) Strength Determination. The effective width of the uniformly compressed element restrained by intermittent connections shall be determined as follows: 1. When π < πΉπ , the effective width of the compression element between connection lines shall be calculated in accordance with Specification Section 1.1. 2. When π ≥ πΉπ , the effective width of the compression element between connection lines shall be calculated in accordance with Specification Section 1.1, except that the reduction factor, π, shall be the lesser of the value determined in accordance with Eq. (3.34) and the value determined by Eq. (3.77): π = ππ‘ ππ where πt = 1.0 (3.77) for ππ‘ ≤ 0.673 πt = (1.0 − 0.22βλt )βλt for ππ‘ > 0.673 √ where ππ‘ = πΉπ πΉcrπ where Fc = Critical column buckling stress of compression element = 3.29 Eβ(sβt)2 (3.78) The provisions of this section shall apply to shapes that meet the following limits: 1.5 in. (38.1 mm) ≤ d ≤ 7.5 in. (191 mm), 0.035 in. (0.889 mm) ≤ t ≤ 0.060 in. (1.52 mm), 2.0 in. (50.8 mm) ≤ s ≤ 8.0 in. (203 mm), 33 ksi (228 MPa or 2320 kgβcm2 ) ≤ Fy ≤ 60 ksi (414 MPa or 4220 kgβcm2 ), and (5) 100 ≤ π€βπ‘ ≤ 350. (1) (2) (3) (4) The effective width of the edge stiffener and the flat portion, e, shall be determined in accordance with Specification Section 1.3(a) (or Section 3.3.3.1 of this book) with modifications as follows: For π < πΉπ π€=π (3.82) For π ≥ πΉπ (3.79) For the flat portion, e, the effective width, b, in Eqs. (3.69) and (3.70) shall be calculated in accordance with Specification Section 1.1(a) (or Eqs. (3.32)– (3.35) in this book) with (3.80) where s = Center-to-center spacing of connectors in line of compression stress E = Modulus of elasticity of steel t = Thickness of cover plate in compression Fcrπ = Critical buckling stress defined in Eq. (3.45), where w is the transverse spacing of connectors ( )√ πΉπ¦ tF π ≤ 1.0 (3.81) ππ = 8 π df (i) w taken as e, (ii) if π·βπ ≤ 0.8 k is determined in accordance with Table 3.3 if π·βe > 0.8 k = 1.25, and (iii) π calculated using Eq. (3.77) in lieu of Eq. (3.34) where w = Flat width of element measured between longitudinal connection lines and exclusive of radii at stiffeners STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 93 e = Flat width between the first line of connector and the edge stiffener. See Fig. 3.52(c). D = Overall length of stiffener as defined in Specification Section 1.3 (or Section 3.3.3.1 of this book) For the edge stiffener, ds and Ia shall be determined using w′ and f ′ in lieu of w and f, respectively. π€′ = 2π + minimum of (0.75π and π€1 ) (3.83) π = Maximum of (ππ π and πΉπ ) (3.84) ′ where f ′ = Stress used in Specification Section 1.3(a) for determining effective width of edge stiffener Fc = Buckling stress of cover plate determined in accordance with Eq. 3.80 w′ = Equivalent flat width for determining the effective width of edge stiffener w1 = Transverse spacing between the first and the second line of connectors in the compression element. See Fig. 3.52(c). The provisions of this section shall not apply to single flute members having compression plates with edge stiffeners. (b) Serviceability Determination. The effective width of the uniformly compressed element restrained by intermittent connections used for computing deflection shall be determined in accordance with Section (a) except that: (1) ππ shall be substituted for f, where ππ is the computed compression stress in the element being considered at service load, and (2) The maximum extreme fiber stress in the built-up member shall be substituted for πΉπ¦ . 3.3.3.3 Uniformly Compressed Elements with Intermediate Stiffeners 3.3.3.3.1 Uniformly Compressed Elements with Single Intermediate Stiffener In the design of cold-formed steel beams, when the width-to-thickness ratio of the stiffened compression flange is relatively large, the structural efficiency of the section can be improved by adding an intermediate stiffener as shown in Fig. 3.53. The buckling behavior of rectangular plates with central stiffeners is discussed in Ref. 3.7. The load-carrying capacity of an element with a longitudinal intermediate stiffener has been studied by Höglund,3.72 König,3.73 König and Thomasson,3.74 Desmond, Pekoz, and Winter,3.75–3.77 Pekoz,3.17 and Yang and Schafer.3.223 In the study of Bernard, Bridge, and Hancock,3.171,3.172 both local buckling and distortional buckling in the Figure 3.53 Section with single intermediate stiffener. compression flange of profiled steel decks were discussed by the researchers. As far as the design provisions are concerned, the 1980 and earlier editions of the AISI Specification included the requirements for the minimum moment of inertia of the intermediate stiffener for multiple-stiffened compression elements. When the size of the actual intermediate stiffener did not satisfy the required minimum moment of inertia, the load-carrying capacity of the member had to be determined either on the basis of a flat element disregarding the intermediate stiffener or through tests. For some cases, this approach could be unduly conservative.3.17 The AISI design provisions were revised in 1986 on the basis of the research findings reported in Refs. 3.75–3.77. In that method, the buckling coefficient k for determining the effective width of subelements and the reduced area of the stiffener was calculated by using the ratio πΌs βπΌa , where πΌs is the actual stiffener moment of inertia and πΌa is the adequate moment of inertia of the stiffener determined from the applicable equations. The same design requirements were retained in the 1996 edition of the AISI Specification. Because a discontinuity could occur in those equations, the design provisions were revised in the 2001 edition of the North American Specification by adopting Dinovitzer’s expressions to eliminate the discontinuity.3.221 In the 2007 edition of the North American Specification, the design of uniformly compressed stiffened elements with a single intermediate stiffener was merged with the stiffened elements having multiple intermediate stiffeners. Section 3.3.3.3.2 provides the AISI design requirements for this particular case by using the number of stiffeners equal to unity (i.e., π = 1) in Eqs. (3.92) and (3.93). See Example 4.7 for the application of these equations. 3.3.3.3.2 Uniformly Compressed Elements with Multiple Intermediate Stiffeners In beam sections, the normal stresses in the flanges result from shear stresses between the web and flange. The web generates the normal stresses by means of the shear stress which transfers to the flange. The more remote portions of the flange obtain their normal stress through shear from those close to the web. For this reason there is a difference between webs and intermediate 94 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA stiffeners. The latter is not a shear-resisting element and does not generate normal stresses through shear. Any normal stress in the intermediate stiffener must be transferred to it from the web or webs through the flange portions. As long as the subelement between web and stiffener is flat or is only very slightly buckled, this stress transfer proceeds in an unaffected manner. In this case the stress in the stiffener equals that at the web, and the subelement is as effective as a regular single-stiffened element with the same w/t ratio. However, for subelements having larger w/t ratios, the slight waves of the subelement interfere with complete shear transfer and create a “shear lag” problem which results in a stress distribution as shown in Fig. 3.54. In the 1996 edition of the AISI Specification, the design requirements for uniformly compressed elements with multiple intermediate stiffeners and edge-stiffened elements with intermediate stiffeners included (a) the minimum moment of inertia of the full stiffener about its own centroidal axis parallel to the element to be stiffened, (b) the number of stiffeners considered to be effective, (c) the “equivalent element” of the entire multiple-stiffened element for closely spaced stiffeners with an “equivalent thickness,” (d) the reduced effective width of subelement having π€βπ‘ > 60, and (e) the reduced effective stiffener area when the w/t ratio of the subelement exceeds 60. The reasons for using the above requirements are discussed by Yu in Ref. 1.354. In the past, the structural behavior and strength of cold-formed steel members with multiple longitudinal intermediate stiffeners have been investigated by Papazian, Schuster, and Sommerstein,3.174 Schafer and Pekoz,3.175 3.176 Acharya and Schuster,3.177,3.178 Teter and Kolakowski,3.224 and Schafer.3.225 Some of these studies considered the distortional buckling of the entire stiffened elements as a unit (Fig. 3.55a) and local buckling of the subelements between stiffeners (Fig. 3.55b). The AISI Specification and the Canadian Standard have been compared with analytical Figure 3.55 Buckling modes of multiple-stiffened elements with longitudinal intermediate stiffeners3.176 : (a) distortional buckling mode; (b) local buckling mode. and experimental results. It has been found that the 1996 AISI design requirements were nearly 20% unconservative for the 94 members studied.3.175,3.176 Based on the experimental and numerical studies, a method for calculating the ultimate strength of stiffened elements with multiple intermediate stiffeners was proposed by Schafer and Pekoz in Ref. 3.176. This method involves the calculation of the critical local buckling stress for the subelement and the distortional buckling stress for the entire multiple-stiffened element. Because the experimental and numerical data revealed that the overall (distortional) buckling mode usually dominated the behavior, a modified effective width equation was proposed for the entire multiple-stiffened element by using the proposed plate buckling coefficient to determine the reduction factor. Consequently, in 2001, the design provisions were revised to reflect those additional research findings.1.336,3.176 The same requirements are retained in Section 1.4.1 of the 2016 edition of the North American Specification for determining the effective width of uniformly compressed stiffened elements with single or multiple intermediate stiffeners as given below: 1.4.1 Effective Widths of Uniformly Compressed Stiffened Elements with Single or Multiple Intermediate Stiffeners Figure 3.54 Stress distribution in compression flange with intermediate stiffeners.1.161 The following notation shall apply as used in this section. Ag = gross area of element including stiffeners As = gross area of stiffener be = effective width of element, located at centroid of element including stiffeners; see Fig. 3.57 STRUCTURAL BEHAVIOR OF COMPRESSION ELEMENTS AND EFFECTIVE WIDTH DESIGN CRITERIA 95 Figure 3.56 Plate widths and stiffener locations.1.347 bo = total flat width of stiffened element; see Fig. 3.56 bp = largest subelement flat width; see Fig. 3.56 ci = horizontal distance from edge of element to centerline(s) of stiffener(s); see Fig. 3.56 Fcrπ = plate elastic buckling stress F = uniform compressive stress acting on flat element h = width of elements adjoining stiffened element (e.g., depth of web in hat section with multiple intermediate stiffeners in compression flange is equal to h; if adjoining elements have different widths, use smallest one) Isp = moment of inertia of stiffener about centerline of flat portion of element; radii that connect the stiffener to the flat can be included k = plate buckling coefficient of element kd = plate buckling coefficient for distortional buckling kloc = plate buckling coefficient for local subelement buckling Lbr = unsupported length between brace points or other restraints which restrict distortional buckling of element R = modification factor for distortional plate buckling coefficient n = number of stiffeners in element t = element thickness i = Index for stiffener “i” π = slenderness factor π = reduction factor The plate buckling coefficient, k, shall be determined from the minimum of Rkd and πloc , as determined in accordance with Specification Section 1.4.1.1 or 1.4.1.2, as applicable: The effective width shall be calculated in accordance with Eq. (3.85) as follows: ( ) π΄π (3.85) πe = ρ π‘ If πΏbr < π½πo , πΏbr βπo is permitted to be substituted for π½ to account for increased capacity due to bracing. b. Serviceability Determination. The effective width, πd , used in determining serviceability shall be calculated as in Specification Section 1.4.1.1(a), except that πd is substituted for f, where πd is the computed compressive stress in the element being considered based on the effective section at the load for which serviceability is determined. where { π= 1 when π ≤ 0.673 (1 − 0.22βπ)βπ when π > 0.673 √ where π= where πΉcrπ π πΉcrπ π2πΈ =π 12(1 − π 2 ) (3.86) (3.87) ( π‘ ππ )2 (3.88) π = minimum of Rkd and πloc (3.89) R = 2 when πo ββ < 1 π = 11 − bo βh 1 ≥ 5 2 when πo ββ ≥ 1 (3.90) 1.4.1.1 Specific Case: Single or n Identical Stiffeners, Equally Spaced For uniformly compressed elements with single, or multiple identical and equally spaced, stiffeners, the plate buckling coefficients and effective widths shall be calculated as follows: a. Strength Determination3.240 πloc = 4(bo βbp )2 πd = where (3.91) 2 2 (1 + β ) + γ(1 + n) β2 [1 + δ(n + 1)] 1 π½ = [1 + γ(n + 1)] β4 (3.92) (3.93) where πΎ= πΏ= 10.921sp ππ π‘3 π΄π ππ π‘ (3.94) (3.95) 1.4.1.2 General Case: Arbitrary Stiffener Size, Location, and Number For uniformly compressed stiffened elements with stiffeners of arbitrary size, location, and number, the plate buckling coefficients and effective widths shall be calculated as follows: 96 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA a. Strength Determination πloc = 4(bo βbp )2 (3.96) ∑ (1 + β2 )2 + 2 γi ωi i=1 πd = ( ) n ∑ β2 1 + 2 δi ωi n (3.97) i=1 where ( π½= 2 n ∑ ) 1β4 γi ωi + 1 (3.98) i=1 Figure 3.57 Effective width locations.1.347 where πΎi = 10.92(Isp )i bo t3 ( ) c πi = sin2 π i bo (A ) πΏi = s i bo t (3.99) (3.100) (3.101) If πΏbr < βπo , πΏbr βπo is permitted to be substituted for π½ to account for increased capacity due to bracing. b. Serviceability Determination. The effective width, πd , used in determining serviceability shall be calculated as in Specification Section 1.4.1.2(a), except that πd is substituted for f, where πd is the computed compressive stress in the element being considered based on the effective section at the load for which serviceability is determined. It should be noted that according to Eq. (3.85), the effective width of the uniformly compressed stiffened elements with multiple intermediate stiffeners is determined from an overall equivalent flat width (π΄g βπ‘), in which π΄g is the gross area of the stiffened element including intermediate stiffeners. The equation used for computing the reduction factor, π, is the same as Eq. (3.34) , except that in the calculation of slenderness factor π, the plate buckling coefficient, k, is the lesser of Rkd and πloc , and the width-to-thickness ratio is based on πo βπ‘, in which πo is the total overall flat width of the stiffened element. See Fig. 3.56. As shown in Fig. 3.57, the effective width is placed at the centroidal line of the entire element including the stiffeners for the calculation of the effective sectional properties. 3.3.3.3.3 Edge-Stiffened Elements with Intermediate Stiffeners For the design of edge-stiffened elements with intermediate stiffeners, if the overall flat width-to-thickness √ ratio (πo βπ‘) is small (i.e., πo βπ‘ ≤ (0.328π = 0.42 πΈβπ ), the flat subelements and intermediate stiffeners can be fully effective. However, if the πo βπ‘ ratio is large, three buckling modes are possible, as shown in Fig. 3.58.1.346,3.226 In order to provide new requirements for computing the effective width of edge-stiffened elements with intermediate stiffeners, Section 1.4.2 of the North American Specification includes the following design provisions1.417 : 1.4.2 Edge-Stiffened Elements with Intermediate Stiffener(s) a. Strength Determination. For edge-stiffened elements with intermediate stiffener(s), the effective width, πe , shall be determined as follows: • If πo βπ‘ ≤ 0.328π, the element is fully effective and no local buckling reduction is required. • If πo βπ‘ > 0.328S, the plate buckling coefficient, k, is determined in accordance with Section 3.3.3.1, but with πo replacing w in all expressions. If k calculated from Section 3.3.3.1 is less than 4.0 (π < 4), the intermediate stiffener(s) is ignored and the provisions of Section 3.3.3.1 are followed for calculation of the effective width. If k calculated from Section 3.3.3.1 is equal to 4.0 (π = 4), the effective width of the edge-stiffened element is calculated from the provisions of Section 3.3.3.3.2, with the following exception: R calculated in accordance with Section 3.3.3.3.2 is less than or equal to 1, where bo = total flat width of edge-stiffened element See Sections 3.3.3.1 and 3.3.3.3.2 for definitions of other variables. b. Serviceability Determination. The effective width, πd , used in determining serviceability shall be calculated as in (a) above, except that πd is substituted for f, where πd , is the computed compressive stress in the element being considered based on the effective section at the load for which serviceability is determined. In the above criteria, the modification factor (R) for the distortional plate buckling coefficient is limited to less than or equal to 1.0 due to the fact that the edge-stiffened element does not have the same web rotational restraint along the side-supported edge stiffener. For the calculation of effective sectional properties, the effective width (πe ) of the edge-stiffened element with intermediate stiffeners is placed at the centroidal line as shown in Fig. 3.57. The centroidal line is located on the basis of the gross areas of subelements and intermediate stiffeners without using the edge stiffener. PERFORATED ELEMENTS AND MEMBERS 97 Figure 3.58 Buckling modes in an edge-stiffened element with intermediate stiffeners.1.417 The adequacy of this approach was demonstrated by the stub compression tests performed by Yang and Hancock in 2003.3.219 3.4 PERFORATED ELEMENTS AND MEMBERS In cold-formed steel structural members, holes are sometimes provided in webs and/or flanges of beams and columns for duct work, piping, bracing, and other construction purposes. For steel storage racks (Fig. 1.10), various types of holes are often used for the purpose of easy assembly. The presence of such holes may result in a reduction of the strength of individual component elements and of the overall strength of the member depending on the size, shape, and arrangement of holes, the geometric configuration of the cross section, and the mechanical properties of the material used. The exact analysis and the design of steel sections having perforated elements are complex, in particular when the shapes and the arrangement of the holes are unusual. Even though limited information is available for relatively thick steel sections,1.148,1.165,3.84–3.86 on the basis of previous investigations,3.87–3.90 these design criteria may not be completely applicable to perforated cold-formed steel sections due to the fact that local buckling is usually a major concern for thin-walled structural members. For perforated cold-formed steel structural members the load-carrying capacity of the member is usually governed by the buckling behavior and the postbuckling strength of the component elements. The critical buckling loads for perforated plates and members have been previously studied by numerous investigators.3.91–3.111,3.227–3.233 The effect of Figure 3.59 Effect of circular hole on buckling coefficient in compression.3.99 circular holes on the buckling coefficients in compression is shown in Fig. 3.59. Figure 3.60 shows the effect of a central square hole on the buckling coefficient for a simply supported square plate, in which the top curve was computed by the finite-element method developed by Yang.3.112 The test data obtained from the testing of beams and columns are also shown in these two figures.3.99 In Figs. 3.59 and 3.60, k is the buckling coefficient for square plates without holes, πc is the buckling coefficient for perforated square plates having a circular hole, πs is the buckling coefficient for perforated square plates having a square hole, d is the diameter of circular holes, h is the width of square holes, and w is the width of the plate. The postbuckling strength of perforated compression elements has also been studied by Davis and Yu in Ref. 3.99. It was found that Winter’s effective width equation for 98 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 3.4.1 Uniformly Compressed Stiffened Elements with Circular Holes Based on the Cornell study presented in Ref. 3.100, limited design provisions have been included in the AISI Specification since 1986. Section 1.1.1 of the North American Specification1.417 includes the following provisions for determining the effective width of uniformly compressed stiffened elements with circular holes (Fig. 3.62): a. Strength Determination. The effective width, b, shall be calculated by either Eq. (3.102) or Eq. (3.103) as follows: For 0.50 ≥ πh βπ€ ≥ 0, π€βπ‘ ≤ 70, and the distance between centers of holes ≥ 0.50π€ and ≥ 3πh , Figure 3.60 Effect of square hole on buckling coefficient in compression.3.99 a solid plate [Eq. (3.26)] can be modified for the determination of the effective width of perforated stiffened elements. Even though the buckling load for the perforated stiffened element is affected more by square holes than by circular holes, the postbuckling strength of the elements with square and circular holes was found to be nearly the same if the diameter of a circular hole was the same as the width of a square hole. The effect of perforations on the design of industrial steel storage racks has been accounted for by using net section properties determined by stub column tests.1.165 Considering the effect of holes on the shear buckling of a square plate, the reduction of the buckling coefficients has been studied by Kroll,3.113 Rockey, Anderson, and Cheung,3.114,3.115 and Narayanan and Avanessian.3.101 Figure 3.61 shows the buckling coefficients in shear affected by holes. β§π€ − π when π ≤ 0.673 (3.102) h βͺ βͺ π€[1 − 0.22βπ − 0.8πh βπ€ + 0.085πh β(πw)] π=β¨ π βͺ βͺ when π > 0.673 (3.103) β© In all cases, π ≤ π€ − πβ where w t dh π = = = = flat width thickness of element diameter of holes as defined in Section 3.3.1.1 with k = 4.0 b. Serviceability Determination. The effective width, πd , used in determining serviceability shall be equal to b calculated in accordance with Eqs. (3.32)–(3.35) except that πd is substituted for f, where πd is the computed compressive stress in the element being considered. 3.4.2 Uniformly Compressed Stiffened Elements with Noncircular Holes For uniformly compressed stiffened elements with noncircular holes such as the perforated web element of steel studs Figure 3.61 shear.3.114 Effect of circular hole on buckling coefficient in Figure 3.62 Uniformly compressed stiffened elements with circular holes. PERFORATED ELEMENTS AND MEMBERS Figure 3.63 99 Uniformly compressed stiffened elements with noncircular holes.1.417 shown in Fig. 3.63, the effective width of the perforated web can be determined by assuming the web to consist of two uniformly compressed unstiffened elements with the flat width one on each side of the hole. The effective design width of these unsiffened compression elements can be calculated in accordance with Section 3.3.2.1 or the effective area of the perforated web can be determined from stub-column tests. The unstiffened strip approach was studied by Miller and Pekoz at Cornell University in the 1990s.3.186 Test results indicated that this method is generally conservative for the wall studs tested in the Cornell program. This approach has long been used in the Rack Manufacturers Institute (RMI) Specification for the design of perforated rack columns.1.156 Since 1996, similar requirements were used in the AISI Specification for the design of wall studs under specific limitations. The same requirements were moved from the previous Section D4 to Section B2.2 of the 2007 edition of the Specification , and was retained in Section 1.1.1 of the 2016 edition of the Specification: a. Strength Determination. A uniformly compressed stiffened element with noncircular holes shall be assumed to consist of two unstiffened strips of flat width, c, adjacent to the holes (see Fig. 3.63). The effective width, b, of each unstiffened strip adjacent to the hole shall be determined in accordance with Eqs. (3.32)–(3.35), except that the plate buckling coefficient, k, shall be taken as 0.43 and w as c. These provisions shall be applicable within the following limits: 1. Center-to-center hole spacing, π ≥ 24 in. (610 mm), 2. Clear distance from the hole at ends, π end ≥ 10 in. (254 mm), 3. Depth of hole, πh ≤ 2.5 in. (63.5 mm), 4. Length of hole, πΏh ≤ 4.5 in. (114 mm), and 5. Ratio of the depth of hole, πh , to the out-to-out width, π€π , πh βπ€o ≤ 0.5. Alternatively, the effective width, b, is permitted to be determined by stub-column tests in accordance with the test procedure, AISI S902. b. Serviceability Determination. The effective width, πd , used in determining serviceability shall be calculated in accordance with Eqs. (3.32)–(3.35). It should be noted that the effective area should be based on the lesser of the total effective design width of two unstiffened elements and the effective design width determined for the stiffened element with the flat width, w. The calculation of the effective area for the steel stud having noncircular web perforations is illustrated in Example III-2 of the 2017 edition of the AISI Design Manual.1.428 3.4.3 C-Section Webs with Holes under Stress Gradient In the past, numerous studies have been conducted to investigate the structural behavior and strength of perforated elements and members subjected to tension, compression, bending, shear, and web crippling.3.179–3.193,3.197–3.200 Based on the research work conducted by Shan et al. at the University of Missouri–Rolla,3.184,3.197 the following requirements have been included in Section 1.1.3 of the Specification for determining the effective depth of C-section webs with holes under stress gradient1.417 : a. Strength Determination. When πh ββ < 0.38, the effective widths, π1 and π2 , shall be determined by Section 3.3.1.2 by assuming no hole exists in the web. When πh ββ > 0.38, the effective width shall be determined by Section 3.3.2.1, assuming the compression portion of the web consists of an unstiffened element adjacent to the hole with π = π1 , as shown in Fig. 3.64. b. Serviceability Determination. The effective widths shall be determined by Section 3.3.1.2 by assuming no hole exists in the web. Because the above requirements are based on the experimental study, these provisions are applicable only within the following limits: 1. πh ββ < 0.7 2. ββπ‘ ≤ 200 100 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.64 C-section webs with holes under stress gradient. Figure 3.65 Virtual hole method for multiple openings.1.431 3. 4. 5. 6. Holes centered at mid-depth of the web Clear distance between holes ≥ 18 in. (457 mm) Noncircular holes, corner radii ≥ 2t Noncircular holes, πh ≤ 2.5 in. (64 mm) and Lh ≤ 4.5 in. (114 mm) 7. Circular hole diameter ≤ 6 in. (152 mm) 8. πh ≥ 9β16 in. (14 mm), where d = depth of web hole h = depth of flat portion of web measured along the plane of the web t = thickness of web Lh = length of web hole b1 , b2 = effective widths defined by Fig. 3.30 Although these provisions are based on the tests of C-sections having the web hole centered at mid-depth of the section, the provisions may be conservatively applied to sections for which the full unreduced compression region of the web is less than the tension region. Otherwise, the web strength must be determined by tests.1.333 The design provisions apply to any hole pattern that fits within equivalent virtual holes, as shown in Figs. 3.65 and 3.66. Figure 3.65 shows the dimensions πΏh and πh for a multiple-hole pattern that fits within a noncircular virtual hole, while Fig. 3.66 illustrates the dimension πh for a rectangular hole that exceeds the limits of 2.5 in. (64 mm) × 4.5 in. (114 mm) but still fits within an allowable circular virtual hole. For each case, the provisions apply to the geometry of the virtual hole, not the actual hole or holes.1.333 For the effect of web holes on the shear strength and web crippling strength of C-sections, see Section 4.3 on the design of beam webs. Extensive studies of perforated elements and members have been conducted by numerous investigators. See Refs. 3.228–3.232, 3.242–3.248, 3.250–3.253. Design provisions using the Direct Strength Method have been developed and will be discussed in Chapters 4 and 5. 3.5 DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING The Direct Strength Method provides a consistent design procedure for determining cold-formed steel member strengths under different buckling failure modes. This method was developed by Schafer and Peoz3.254,3.255 in 1990s and was continued developing by other researchers.3.281–3.293 In 2004, this method was adopted into the North American Specification as Appendix 1.1.343 In 2016, this method was incorporated into the main body of the Specification1.417 and is considered as an equivalent design method to the Effective Width Method. DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING Figure 3.66 Virtual hole method for opening exceeding limit.1.431 The Direct Strength Method is based on the same assumption as the Effective Width Method3.255 : the member strength is the function of elastic buckling and the yielding of the material. Therefore a good estimate of the elastic buckling will result in a better prediction of member strength. To realistically predict the member buckling strengths, the Direct Strength Method analyzes the buckling of the whole cross-section instead of individual elements, which ensures that the compatibility and equilibrium are maintained at the element junctures. To capture the postbuckling behaviors, the method calibrated the strength expressions with numerous test data.3.254,3.255 Figures 3.67a and 3.67b show that the strength prediction expressions have a good agreement with the test data. Through these test data, the geometric limitations are established as provided in Table 3.1. For members outside the limitations, the Specification permits to use the rational engineering analysis to determine the member strengths and apply the safety and resistance factors provided in Specification Section A1.2(c)1.417 : Ω = 2.00 (ASD) and π = 0.80 (LRFD) and 0.75 (LSD). If test data available, the Specification also permits to use the safety and resistance factors provided in the relevant sections in Specification Chapters E through H provided those tests which are performed per Specification Section K21.417 , and the calculated resistance factor, π, is greater than that in Chapters E through F. Detailed provisions are provided in Section B4.2 of the Specification.1.417 Figure 3.68a and 3.68b plotted the compression and bending strengths of a member that is laterally braced against global (lateral torsional) buckling. The curves 1.5 Local: Eq. (5.65) Distortional: Eq. (5.70) Local 1 Distortional 0.5 0 0 1 101 2 3 λ = 4 5 6 7 λ = Figure 3.67a Comparison between the test data and the nominal axial strengths calculated by DSM for concentrically loaded pin-ended columns.1.431 8 102 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 1.5 Local: Eq. (4.92) Distortional: Eq. (4.102) Local 1 Distortional 0.5 0 0 1 2 λ = 3 4 5 λ = Figure 3.67b Comparison between the test data and the nominal flexural strengths calculated by DSM for laterally braced beams.1.431 Local: Eq. (5.65) Distortional: Eq. (5.70) Figure 3.68a Local and distortional direct strength curves for a braced column.1.431 show the local and distortional post-buckling strengths as compared to the elastic buckling, where the local buckling strength possesses a higher post-buckling strength than the distortional buckling. The figures also indicate that similar to the local buckling, the distortional buckling should be considered even if the member is braced against the global buckling. The application of the Direct Strength Method to determine the member strengths due to different buckling modes will be discussed in details in Chapters 4 and 5. This section DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING 103 Inelastic Bending Reserve Considered in Specification Sections F2.4.2 and F3.2.3 Inelastic Bending Reserve Ignored in Sections F2.1 and F3.2.1 Figure 3.68b Local and distortional direct strength curves for a laterally braced beam1.431 where the referenced section numbers are those in the Specification.1.417 is focused on the determination of the elastic local and distortional buckling, which will be used in the Direct Strength Method in later chapters. The global buckling will be discussed in Chapters 4 and 5. 3.5.1 Local Buckling The element local buckling has been fully discussed in Sections 3.1 to 3.4. Expressions that are used for the Effective Width Method are provided. To consider the local buckling of the whole cross-section, the following numerical and analytical solutions may be employed.3.256,1.417,1.431 1. Numerical Solutions. Numerical methods such as the shell finite element method,3.262–3.264 the finite strip method,3.257–3.260 and generalized beam theory (GBT)3.265,3.266,3.294 can be used to determine the member local, distortional, and global buckling. Even though the shell finite element method provides a flexible way to model members with different shapes or support conditions, the method generally requires the user to visually determine buckling modes and the buckling modes are often coupled. The general beam theory was originally developed by Schardt3.265 and extended by Davies et al.3.266 The method is capable of generating the buckling signature curve, as shown in Figs. 3.69 and 3.70, which can be used to identify the buckling modes and determine the buckling loads to be used in design. Open software that determines distortional buckling of C- and Z-Section members3.261 can be downloaded from (www.civil.ist.utl.pt/gbt/). The finite strip method for cold-formed steel was pioneered at the University of Sydney and the long-used program (THIN-WALLED) is commercially available at (www .civil.usyd.edu.au/case/thinwall.php).3.260 Through partial research support of AISI, an open-source and free finite-strip method program (CUFSM) was developed by Schafer et al.3.267,3.268 The software can be downloaded from (www.ce.jhu.edu/bchafer/ cufsm).3.259 The finite strip method can be used to determine the buckling loads and moments of prismatic members with arbitrary cross-section. The method has also been extended to determine the shear buckling,3.269–3.271,5.109,3.272 generalized end boundary conditions,1.432 members with holes,3.273,3.274,3.275 and so forth. Shown in Figs. 3.69 and 3.70 are the buckling analysis signature curves for C-Section (9CS2.5×059) obtained from CUFSM. The figures show that the C-Section member subjects a local buckling at short buckling wavelength. The local minimum buckling wavelength is at or near the outer dimensions of the member cross-section, the distortional buckling 104 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA Figure 3.69 method.1.431 Compression elastic buckling analysis of C-section (9CS2.5 × 059) with finite-strip typically occurs between three and nine times the out dimensions, and the global buckling occurs at much longer wavelength.1.383 The global buckling load or moment can be selected from the signature curve based on actual unbraced length.1.383 2. Analytical Solutions. The local buckling of an element can be determined by Eq. (3.45) ππ 2 πΈ (3.45) 12(1 − π2 )(π€βπ‘)2 where k is the buckling coefficient which can be determined from Table 3.2 for typical boundary conditions, w is the flat width of the element, and t is the thickness of the element. For an interconnected element in a cross-section, it is difficult to determine actual fixities. Therefore, the above equation only can provide an estimated critical buckling stress. In addition, depending on the dimensions and the fixities, each element on a cross-section may predict different critical buckling stresses. The North American Specification1.417 requires: for a compression member, the minimum πcrπ among all the elements on the cross-section be used to determine the member local buckling force; and for flexural member, the πcrπ , which results in the smallest stress level when linearly extrapolated to the fcrπ = extreme compression fiber, will be used to determine the local buckling moment. Since the restraints at the element junctures are not accurately modeled, this analytical approach could be very conservative. 3.5.2 Distortional Buckling Since 1962, the distortional buckling problem of coldformed steel members has been studied by Douty,4.19 Haussler,4.20 Desmond, Pekoz and Winter,3.76,3.77 Hancock,1.69,4.163,4.164,1.358,4.223 Lim and Rhodes,4.293 Kwon and Hancock,4.196 Hancock, Rogers, and Schuster,4.165 Lau and Hancock,5.109–5.111 Serrette and Pekoz,4.158–4.162 Buhagiar, Chapman, and Dowling,4.166 Davies and Jiang,4.167,4.1.68,4.197 Schafer and Pekoz,3.168,3.175,3.176,3.195 Bambach, Merrick, and Hancock,3.173 Bernard, 3.171,3.172 Bridge, and Hancock, Ellifritt, Sputo, and Haynes,4.186 Kavanagh and Ellifritt,4.188 Ellifritt, Glover, and Hren,4.169 Jonson,4.198,4.199 Bradford,4.200 Sarawit and Pekoz,4.201 Camotim, Silvestre, and Dinis,3.286,3.294,4.202,4.203,4.207,4.208,4.214,4.225 Nuttayasakul and Esterling,4.204 Cortese and Murray,4.205 Yu,4.209 Yu and Schafer,4.206,4.210,4.217 Chodraui, Malite, Goncalves, and Neto,4.211,4.213 Schafer, Sarawit, and Pekoz,4.212 Schafer and Adany,4.215 Yap and Hancock,4.216 Yu and DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING Figure 3.70 method.1.431 105 Bending elastic buckling analysis of C-section (9CS2.5 × 059) with finite-strip Lokie,4.218 Javaroni and Goncalves,4.219 Mahaarachchi and Mahendran,4.220 Georgescu,4.221 Pham and Hancock,4.222 Schafer, Sangree, and Guan,4.223 Yap and Hancock,4.222 Bambach,4.227 and others. Some of the past research findings and the development of the AISI design criteria for distortional buckling strength of cold-formed steel members are well summarized in the AISI commentary1.346,1.431 and direct-strength method design guide.1.383 Section 13.4.1 of the SSRC guide1.412 presents detailed discussions of the available research work on distortional buckling. According to Section 13.2.3 of the SSRC Guide, Lau and Hancock’s analytical model5.109 is in widest use and is based primarily on the assumption that the flange acts as an isolated column undergoing flexural–torsional buckling, while the web provides elastic restraint to the flange. This model was subsequently improved to include more consistent treatment of the web. Their model is used in the Standards of Australia and New Zealand.1.391 In 1999, Schafer and Pekoz further developed the model to allow for the impact of applied stresses on the web’s rotational stiffness, thus allowing for the case when distortional buckling is triggered by instability of the web as opposed to the flange.3.168 Schafer and Pekoz’s model is used in the North American Specification,1.345,1.417 and is enclosed item (2) Analytical Solutions, below. Similar to the determination of local buckling, distortional buckling can be analyzed numerically and analytically. 1. Numerical Solutions. Same as discussed in the numerical solutions for local buckling, all the methods mentioned for local buckling analysis in Section 3.5.1(1) can be used for determining the distortional buckling force and moments. See Section 3.5.1(1) for details. 2. Analytical Solutions. The following analytical expressions for C- or Z-Section members with simple or complex stiffeners, are derived by Schafer3.280 and verified for complex stiffeners by Schafer et al.3.222 The following distortional buckling force and moment expressions are excerpted from the 2016 edition of the North American Specification.1.417 2.3.1.3 Distortional Buckling (Fcrd , Pcrd ) The provisions of this section shall apply to any open cross-section with stiffened flanges of equal dimension where the stiffener is either a simple lip or a complex edge stiffener. The elastic distortional buckling load, Pcrd , shall be calculated as follows: (3.104) πcrd = π΄g πΉcrd 106 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA where π΄g = Gross cross-sectional area πΉcrd = kπfe + kπwe + kπ (3.105) Μ kπwg kπfg + Μ where ππfe = Elastic rotational stiffness provided by the flange to the flangeβweb juncture [ ] ( )4 I2xyf π 2 2 EIxf (xof − hxf ) + ECwf − E (x − hxf ) = L Iyf of ( )2 π GJf + L (3.106) ππwe = Elastic rotational stiffness provided by the web to flangeβweb juncture = Et3 6ho (1 − μ2 ) Lm = Distance between discrete restraints that restrict distortional buckling (for continuously restrained members Lm = Lcrd ) Variables π΄f , π½f , πΌxf , πΌyf , πΌxyf , πΆwf , π₯of , π¦of , and βxf are defined in Table 3.4, and variables πΏx , πΏy are unbraced length for bending about the x and y axis, respectively; πΏt is the unbraced length for torsion; E, G, π are modulus of elasticity, shear mdulys and Poisson’s ratio, respectively; and π΄g is the gross area of the cross-section. 2.3.3.3 Distortional Buckling (Fcrd , Mcrd ) The provisions of this section are permitted to apply to any open cross-section with a single web and single edge-stiffened compression flange extending to one side of the web where the stiffener is either a simple lip or a complex edge stiffener. The elastic distortional buckling moment, πcrd , shall be calculated as follows: πcrd = ππ πΉcrd (3.107) where where πΉcrd = π½ ho = Out-to-out web depth (See Fig.3.30(c)) t = Base steel thickness kπ = Rotational stiffness provided by restraining elements (brace, panel, sheathing) to flange/web juncture of member (zero if the flange is unrestrained).If rotational stiffness provided to the two flanges is dissimilar, the smaller rotational stiffness is used. Μ ππfg = Geometric rotational stiffness demanded by flange from flange/web juncture ( β§ ( )2 βͺ π π΄π = πΏ β¨ βͺ β© β‘ πΌ β’(π₯ − β )2 xyf xf β’ of πΌyf β£ ) ( πΌxyf −2π¦of (π₯of − βxf ) πΌyf + β2xf β« βͺ + πΌxf + πΌyf β¬ β₯ βͺ β¦ β where πΏ = Minimum of πΏcrd and πΏm where πΏcrd = Lm (3.108) web from flangeβweb juncture ( )2 th3 π o L 60 where πΏ = Minimum of πΏcrd and πΏm where [ { 6π 4 βo (1 − π 2 ) πΌxf (π₯of − βxf )2 + πΆwf πΏcrd = π‘3 − 2 πΌxyf πΌyf (3.109) ]} 1β4 (π₯of − βxf ) 2 { [ 4π 4 βo (1 − π 2 ) πΌxf (π₯of − βxf )2 + πΆwf π‘3 − Μ ππwg = Geometric rotational stiffness demanded by = (3.112) Μ ππfg + Μ ππwg = 1.0 ≤ 1 + 0.4(LβLm )0.7 (1 + M1 βM2 )0.7 ≤ 1.3 (3.113) )2 π¦2of β₯ ππfe + ππwe + ππ where π½ = A value accounting for moment gradient, which is permitted to be conservatively taken as 1.0 β€ + (3.111) (3.110) 2 πΌxyf πΌyf ] (π₯of − βxf ) 2 π 4 βo 4 + 720 } 1β4 (3.114) = Distance between discrete restraints that restrict distortional buckling (for continuously restrained members Lm = Lcrd ) M1 and M2 = Smaller and larger end moments, respectively, in the unbraced segment (Lm ) of the beam; M1 /M2 is positive when the moments cause reverse curvature and negative when bent in single curvature = Elastic rotational stiffness provided by kπfe the flange to the flange/web juncture, given in Eq. (3.106) = Elastic rotational stiffness provided by kπwe the web to the flange/web juncture ] [ ( )2 19β ( )4 β 3 3 Et3 π π o o (3.115) + + = πΏ 60 πΏ 240 12(1 − π 2 ) βo DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING Geometric Flange Plus Lip Properties for C- and Z-Sections1,2,3 Table 3.4 b b d θ h θ h d Af = (b + d)t Af = (b + d)t Jf = 1β3bt3 + 1β3dt3 Jf = 1β3bt3 + 1β3dt3 Ixf = t(t2 b2 + 4bd3 + t2 bd + d4 ) 12(b + d) Ixf = t(t2 b2 + 4bd3 − 4bd3 cos2 (θ) + t2 bd + d4 − d4 cos2 (θ)) 12(b + d) Iyf = t(b4 + 4db3 ) 12(b + d) Iyf = t(b4 + 4db3 + 6d2 b2 cos(θ) + 4d3 bcos2 (θ) + d4 cos2 (θ)) 12(b + d) Ixyf = tb2 d2 4(b + d) Cwf = 0 Ixyf = tbd2 sin(θ)(b + d cos(θ)) 4(b + d) Cwf = 0 xof = b2 2(b + d) xof = b2 − d2 cos(θ) 2(b + d) hxf = −(b2 + 2db) 2(b + d) hxf = −(b2 + 2db + d2 cos(θ)) 2(b + d) hyf = yof = −d2 2(b + d) hyf = yof = −d2 sin(θ) 2(b + d) Notes: 1. b, d, and h are mid-line dimensions of cross-section. 2. x–y axis system is located at the centroid of the flange with x positive to the right from the centroid, and y positive down from the centroid. Table 3.4 does not include the effect of corner radius. More refined values are permitted. 3. Variables are defined as follows: Af t Jf Ixf Iyf Ixyf Cwf xof yof hxf hyf = = = = = = = = = = = Cross-sectional area of flange Thickness of cross-section St. Venant torsion constant of flange x-axis moment of inertia of flange y-axis moment of inertia of flange Product of the moment of inertia of flange Warping torsion constant of flange x distance from centroid of flange to shear center of flange y distance from centroid of flange to shear center of flange x distance from centroid of flange to flange/web junction y distance from centroid of flange to flange/web junction 107 108 3 kπ Μ ππfg Μ ππwg STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA = Rotational stiffness provided by a restraining element (brace, panel, sheathing) to the flange/web juncture of a member (zero if the compression flange is unrestrained) = Geometric rotational stiffness demanded by the flange from the flange/web juncture, given in Eq. (3.108) = Geometric rotational stiffness demanded by the web from the flange/web juncture ( )2 β« β§ βͺ [45360(1 − πweb ) + 62160] πΏ βͺ βo βͺ βͺ ( β )2 βͺ + 448π 2 + o [53 + 3(1 − π )]π 4 βͺ 2 web β π‘π βͺ βͺ πΏ = o β¬ (3.116) ( )2 ( )4 13440 β¨ πΏ πΏ βͺ βͺ π 4 + 28π 2 β + 420 β βͺ βͺ π o βͺ βͺ βͺ βͺ β© β where π web = (f1 – f2 )/f1 , stress gradient in the web, where f1 and f2 are the stresses at the opposite ends of the web, f1 > f2 , compression is positive, tension is negative, and the stresses are calculated on the basis of the gross section (e.g., pure symmetrical bending, f1 = –f2 , π web = 2 ) (5) 2 ≤ ho /bo ≤ 8, and (6) 0.04 ≤ D sinπ/bo ≤ 0.5 where For compression members: Fcrd = πΌkd where For C- and Z-sections that have no rotational restraint of the flange and that are within the dimensional limits provided in this section, Eq. (3.117) can be used to calculate a conservative prediction of distortional buckling stress, πΉcrd , provided the following dimensional limits are met: (1) (2) (3) (4) 50 ≤ ho /t ≤ 200, 25 ≤ bo /t ≤ 100, 6.25 < D/t ≤ 50, 45β ≤ π ≤ 90β , ( t bo )2 (3.117) πΌ = A value that accounts for the benefit of an unbraced length, Lm , shorter than Lcr , but can be conservatively taken as 1.0 = (πΏπ βπΏcr )ππ(πΏπ βπΏcr ) for πΏπ < πΏcr (3.118) Lm = Distance between discrete restraints that restrict distortional buckling ( ) bo Dsinπ 0.6 ≤ 10ho ho t ( ) b Dsinπ 1.4 ≤ 8.0 ππ = 0.05 ≤ 0.1 o ho t πΏcr = 1.2ho The AISI Cold-Formed Steel Design Manual1.428 has provided πΏcrd , ππfe , ππwe , Μ ππfg , Μ ππwg , πΉcrd , or πΉcrd βπ½ in tables for stud/joist stock sections. These tables can be used in design. Simplified Method for Unrestrained C- and Z-Sections with Simple Lip Stiffeners π2 E 12(1 − π 2 ) = 1.0 for πΏπ ≥ πΏcr All other variables are defined in Specification Section 2.3.1.3. 3. Simplified Analytical Solutions. For C- or Z-Section members with simple lip stiffeners, the following simplified expressions can be used to predict the distortional buckling stress. The following provisions are adapted from Sections 2.3.1.2 and 2.3.3.3 of the Commentary1.431 on the 2016 edition of the North American Specification. ho = Out-to-out web depth as defined in Figure 3.30(c) bo = Out-to-out flange width as defined in Figure 3.30(c) D = Out-to-out lip dimension as defined in Figure 3.48 t = Base steel thickness π = Lip angle as defined in Figure 3.48 (3.119) (3.120) πΈ = Modulus of elasticity of steel π = Poisson’s ratio of steel For flexural members: πΉcrd = π½ππ where π2E 12(1 − π 2 ) ( π‘ πo )2 π½ = A value accounting for moment gradient, which is permitted to be conservatively taken as 1.0 = 1.0 ≤ 1 + 0.4(LβLπ )0.7 (1 + M1 βM2 )0.7 ≤ 1.3 where (3.121) (3.122) L = Minimum of Lcr (per Eq. 3.119) and Lm Lm = Distance between discrete restraints that restrict distortional buckling (for continuously restrained members Lm = Lcr ) M1 and M2 = Smaller and larger end moment, respectively, in the unbraced segment (Lm ) of the beam; M1 /M2 is positive when the moments cause reverse curvature and negative when bent in single curvature ( ) bo Dsinπ 0.7 ≤ 8.0 (3.123) πd = 0.5 ≤ 0.6 ho t DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING 4. Determination of Rotational Restraints, kπ In Eqs. (3.105) and (3.112) the rotational stiffness kπ accounts for the rotational restraints to the compression flange(s). For example, in cold formed steel framing systems, structural sheathings that attached to studs or joist members will provide rotational restraints. Such restraints can be calculated using the following expressions, which was developed based on the research by Schafer et al.3.276, 4.223 and was adopted in Appendix 1 of the 2015 edition of the North American Standard for Cold-Formed Steel Structural Framing.1.432 The rotational stiffness, kπ , shall be determined in accordance with the following: ππ = (1βππw + 1βππc )−1 (3.124) where ππw = Sheathing rotational restraint = EI w βπΏ1 + EI w βπΏ2 for interior members (joists or rafters) with structural sheathing fastened on both sides (3.125) = EI w βπΏ1 for exterior members (joists or rafters) with structural sheathing fastened on one side (3.126) where EIw = Sheathing bending rigidity = Values as specified in Table 3.5(a) for plywood and OSB = Values as specified in Table 3.5(b) for gypsum board permitted only for serviceability calculations Table 3.5(a) Span Rating 24/0 24/16 32/16 40/20 48/24 16oc 20oc 24oc 32oc 48oc 1,2 Plywood 3-ply 66,000 86,000 125,000 250,000 440,000 165,000 230,000 330,000 715,000 1,265,000 L1 , L2 = One-half joist spacing to the first and second sides respectively, as illustrated in Fig. 3.71 kπc = Connection rotational restraint = Values as specified in Table 3.6 for fasteners spaced 12 in. o.c. (305 mm) or closer Table 3.5(b) 1 Gypsum Board Bending Rigidity Effective Stiffness (Typical Range), EIw Board Thickness (in.) (mm) EI (Lbf-in.2 /in.) of width (N-mm2 /mm) 0.5 (12.7) 0.625 (15.9) 1500 to 4000 (220,000 to 580,000) 3000 to 8000 (440,000 to 1,160,000) Note: 1. Gypsum board bending rigidity is obtained from the Gypsum Association. 5. Distortional Buckling of C- or Hat Sections Subject to Bending with Lips in Compression The following analytical solution was developed by Glauz3.277 for C-Section or Hat sections subject to bending where both lips are in compression and the flanges are under the stress gradient. and OSB Sheathing Bending Rigidity, EIw (lbf-in2 /ft) Strength Parallel to Strength Axis Plywood 4-ply 5-ply 66,000 86,000 125,000 250,000 440,000 165,000 230,000 330,000 715,000 1,265,000 66,000 86,000 125,000 250,000 440,000 165,000 230,000 330,000 715,000 1,265,000 109 OSB 60,000 86,000 125,000 250,000 440,000 165,000 230,000 330,000 715,000 1,265,000 Notes: 1. To convert to lbf-in.2 /in., divide table values by 12. To convert to N-mm2 /m, multiply the table values by 9.415. To convert to N-mm2 /mm, multiply the table values by 9.415. 2. Plywood and OSB bending rigidity are obtained from APA. Stress Perpendicular to Strength Axis Plywood 3-ply 4-ply 5-ply 3,600 5,200 8,100 18,000 29,500 11,000 13,000 26,000 75,000 160,000 7,900 11,500 18,000 39,500 65,000 24,000 28,500 57,000 615,000 350,000 11,000 16,000 25,000 56,000 91,500 34,000 40,500 80,500 235,000 495,000 OSB 11,000 16,000 25,000 56,000 91,500 34,000 40,500 80,500 235,000 495,000 110 3 Table 3.6 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 1 Connection Rotational Restraint T (mils) t (in.) kπc (lbf-in./in./rad) kπc (N-mm/mm/rad) 18 27 30 0.018 0.027 0.03 78 83 84 348 367 375 33 43 54 68 97 0.033 0.043 0.054 0.068 0.097 86 94 105 123 172 384 419 468 546 766 kπwe = Elastic rotational stiffness provided by the web to the flange/web juncture [ ( )2 ( )4 ] 1 πβπ 1 πβπ Et3 + 1+ = 6 πΏ 120 πΏ 6βπ (1 − π2 ) (3.128) Note: 1. Fasteners spaced 12 in. (25.4 mm) o.c. or less. The elastic distortional buckling moment, Mcrd , is calculated as follows: πcrd = πf πΉcrd [Eq. (3.111)] ππfe + ππwe + ππ [Eq. (3.112)] Μ ππfg + Μ ππwg Μ ππfg = Geometric rotational stiffness demanded by the flange from the flange/web juncture = where πΉcrd = π½ π½, L and Lm , kπfe are defined in Specification Section 2.3.3.3 included in Section 3.5.2(2). { 6(1 − π2 ) [ πΏcrd = πβπ πΆwf + πΌxf (π₯of − βxf )2 π‘3 β3π } 1β4 )] ( 2 πΌxyf 1 + × 1− (3.127) πΌxf πΌyf 120 [ ( )2 { π πΌxf + πΌyf + π΄π β2xf + π¦2of − 2π¦of (π₯of − βxf ) πΏ )]} ( ( )2 πΌxyf π πΌyf ππ (3.129) ππ + × πΌyf πΏ Μ ππwg = 0 Sf = Gross elastic cross-sectional modulus referenced to the compression fiber of the flange/web juncture, the point at which ho is measured √ βe = 3.5 πΌyf π΄f + β2xf y x z L Sheathing df Lf wtf Joist or Wall Spacing Joist or Wall Framing Interior Joist or Wall Example Figure 3.71 Exterior Joist or Wall Stud Illustration of L1 and L2 for sheathing rotational restraint1.432 (3.130) 111 DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING fcg f1 (compression) f2 (tension) Flange/web Juncture Shear center of stiffened flange Centroid of stiffened flange hxf xof Flange stresses for bending about axis parallel to web. Figure 3.72 π f = (f1 – f2 )/f1 , stress gradient in the flange, where f1 is the stress at the extreme compression fiber of the flange, f2 is the stress at the flange/web juncture, compression is positive, tension is negative, and the stresses are calculated on the basis of the gross section (see Fig. 3.72) π f = fcg /f1 , stress ratio in the flange, where f1 is the stress at the extreme compression fiber of the flange, fcg is the stress at the centroid of the flange, compression is positive, tension is negative, and the stresses are calculated on the basis of the gross section (see Figure 3.72) Example 3.8 For the C-section shown in Fig. 3.73, determine the distortional buckling moment when bending about x axis using the simplified analytical solution based on Eq. (3.121) and the expressions given in Specification Section 2.3.3.3. SOLUTION A. Distortional Buckling Moment Determined by the Simplified Method In order to use Eq. (3.121), the following geometric limits should be checked as the first step: 50 ≤ (βo βπ‘ = 133.33) < 200 25 ≤ (πo βπ‘ = 46.67) < 100 OK OK 6.25 < (π·βπ‘ = 9.6) < 50 OK 45β ≤ (π = 90β ) = 90β OK 2 ≤ (βo βπo = 2.86) < 8 OK 0.04 ≤ (π· sin πβπo = 0.21) < 0.5 OK From Eq. (3.121), the elastic distortional buckling stress is calculated as follows: ( )2 t π2E Fcrd = kd [Eq. (3.121)] 12(1 − π2 ) bo Figure 3.73 Example 3.8 Based on Eq. (3.120), the plate buckling coefficient for distortional buckling is ( [ ) ]0.7 π Dsinθ 0.7 3.5(0.72) sin 90β = 0.6 = 1.4 πcrd = 0.6 o βo t 10(0.075) Since 0.5 < πd < 8, use πd = 1.40. Because π1 and π2 are not given in the problem, use π½ = 1.0 as a conservative value. Therefore, π 2 (29,500) ( 0.075 )2 = 17.14 ksi πΉd = (1)(1.40) 12(1 − 0.32 ) 3.5 The elastic modulus relative to the extreme compression fiber,which can be calculated using using linear method (Fig. 1.32), is πf = 4.11 in.3 The critical elastic [(Eq.(3.104)] is distortional buckling moment πcrd = πf πΉcrd = (4.11)(17.14) = 70.45 in-kips 112 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA B. Distortional Buckling Moment Based on Specification Section 2.3.3.3 Based on the equations listed in Table 3.4, the geometric flange properties for the C-section can be computed as follows. The reason for these calculations is that the mechanical model for prediction of distortional buckling strength considers the flange itself as a “column” which may undergo restrained flexural–torsional buckling, and the restraint comes from the web and any additional attachments β = β0 − π‘ = 10.000 − 0.075 = 9.925 in. π = π0 − π‘ = 3.500 − 0.075 = 3.425 in. π = π· − π‘β2 = 0.720 − 0.075β2 = 0.6825 in. π΄f = (π + π)π‘ = (3.425 + 0.6825)(0.075) = 0.308 in.2 πΌπ₯f = π‘[π‘2 π2 + 4bd3 + π‘2 bd + π 4 ]β12(π + π) = (0.075)[(0.075)2 (3.425)2 + 4(3.425)(0.6825)3 + (0.075)2 (3.425)(0.6825) + (0.6825)4 ]β12(3.425 + 0.6825) = 0.00708 in.4 πΌπ¦f = π‘[π4 + 4bd3 ]β12(π + π) = (0.075)[(3.425)4 + 4(0.6825)(3.425)3 ]β12(3.425 + 0.6825) = 0.376 in4 . πΌxyf = tb2 π 2 β4(π + π) = (0.075)(3.425)2 (0.6825)2 β4(3.425 + 0.6825) = 0.0249 in4 . π₯of = π2 β2(π + π) = (3.425)2 β2(3.425 + 0.6825) = 1.428 in. π¦of = −π 2 β2(π + π) = −(0.6825)2 β2(3.425 + 0.6825) = −0.0567 in. βπ₯f = −[π2 + 2db]β2(π + π) = −[(3.425)2 + 2(0.6825)(3.425)]β2(3.425 + 0.6825) = −1.997 in. π½f = [bt3 + dt3 ]β3 = [(3.425)(0.075)3 + (0.6825)(0.075)3 ]β3 = 0.000578 in4 . πΆwf = 0.0 in.6 According to Eq. (3.114), the critical unbraced length of distortional buckling, Lcrd , can be computed as follows: [ { 4π 4 βo (1 − π2 ) πΌxf (π₯of − βxf )2 + πΆwf πΏcrd = π‘3 − { = 2 πΌxyf πΌyf ] (π₯of − βxf )2 π 4 βπ 4 + 720 } 1β4 4π 4 (10.000)(1 − 0.32 ) (0.075)3 ] [ (0.00708)[1.428 − (−1.997)]2 + 0− 2 × 0.0249 [1.428 − (−1.997)]2 0.376 }1β4 π 4 (10.000)4 + = 27.07 in. 720 Assume that the distortional buckling length L equals πΏcrd , πΏ = πΏcrd = 27.07 in. From Eq. (3.106), the elastic rotational stiffness provided by the flange to the flange/web juncture, ππfe , is [ ] ( )4 I2xyf π 2 2 EIxf (xof − hxf ) + ECwf − E kπfe = (x − hxf ) L Iyf of ( )2 π + GJf L β‘(29,500)(0.00708) β€ β₯ )4 β’[1.428 − (−1.997)]2 ( π β’ = (0.0249)2 β₯ β₯ 27.07 β’+(29,500)(0) − (29,500) (0.376) β₯ β’ β£[1.428 − (−1.997)]2 β¦ )2 ( π (11,300)(0.000578) + 27.07 = 0.429 in.-kipsβin. From Eq. (3.115), the elastic rotational stiffness provided by the web to the flange/web juncture, ππwe , is [ ] ( )2 19h ( )4 h 3 Et3 3 π π o o + + kπwe = L 60 L 240 12(1 − μ2 ) ho )2 ( β‘ 3 (19)(10.000) β€ π +β₯ (29,500)(0.075)3 β’ 10.000 + 27.07 60 = )4 ( β’ β₯ 3 2 (10.000) π 12(1 − 0.3 ) β’ β₯ 27.07 240 β£ β¦ = 0.391 in.-kipsβin. DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING From Eq. (3.108), the geometric rotational stiffness demanded by the flange from the flange/web juncture, Μ ππfg , is ( )2 π Μ kπfg = L β« β§ β‘ ( )2 β€ βͺ βͺ β’(x − h )2 Ixyf − 2yof (xof − hxf )β₯ xf βͺ βͺ β’ of Iyf β₯ ( ) × β¨Af + Ixf + Iyf β¬ Ixyf β’ β₯ βͺ βͺ β’ × I + h2xf + y2of β₯ βͺ βͺ β£ yf β¦ β β© )2 β« ( β§ β€ β‘ 2 0.0249 [1.428 − (−1.997)] βͺ βͺ β’ 0.376 β₯βͺ βͺ β₯ β’ )2 βͺ ( ) β₯βͺ ( (0.308) β’−2(−0.0567) π = β¨ β₯β¬ β’[1.428 − (−1.997)] 0.0249 27.07 βͺ 0.376 β₯βͺ β’ βͺ β¦βͺ β£+(−1.997)2 + (−0.0567)2 βͺ+0.00708 + 0.376 βͺ β© β = 0.0220 (in.-kipsβin)βksi From Eq. (3.116), the geometric rotational stiffness demanded by the web from the flange/web juncture, Μ ππwg , where ξweb = 2 for pure bending. ( )2 β§ β« βͺ [45360(1 − ξweb ) + 62160] L + 448π2 + βͺ h o βͺ βͺ ( h )2 βͺ βͺ o 4 [53 + 3(1 − ξ )]π 2 web ho tπ βͺ βͺ L Μ kπwg = β¬ ( )2 ( )4 13,440 β¨ βͺ βͺ π4 + 28π2 hL + 420 hL βͺ βͺ o o βͺ βͺ βͺ βͺ β© β β§ β« [45360(1 − 2) + 62160] βͺ βͺ )2 ( 27.07 2 βͺ βͺ + 448π + 10.000 βͺ βͺ ( )2 10.000 βͺ βͺ 4 [53 + 3(1 − 2)]π 2 βͺ βͺ 27.07 (10.000)(0.075)π = β¨ ( )2 )4 β¬ ( 13440 27.07 βͺ π4 + 28π2 27.07 βͺ + 420 10.000 10.000 βͺ βͺ βͺ βͺ βͺ βͺ βͺ βͺ β© β = 0.00286 (in.-kipsβin.)βksi From Eq. (3.112), the elastic distortional buckling stress πΉcrd is ππfe + ππwe + ππ πΉcrd = π½ Μ ππfg + Μ ππwg In the above equation, use π½ = 1.0 as a conservative value (i.e., ignoring moment gradient). Since no rotational 113 restraints are provided to the compression flange of the beam, ππ = 0. Therefore, 0.429 + 0.391 + 0.0 = 32.98 ksi 0.0220 + 0.00286 which is 92% higher than the elastic distortional buckling stress computed in item A above using the simplified provision on the basis of Section 2.3.3.3 of the Commentary1.431 on the Specification. From item A, Sf = 4.11 in.3 Based on Eq. (3.111), the critical elastic distortional buckling moment, πcrd , is πΉcrd = 1.0 πcrd = πf πΉcrd = (4.11)(32.98) = 135.55 in.-kips Example 3.9 Determine the distortional buckling force πcrd and πcrd of C-Section 9CS2.5×059 (designation per AISI Cold-Formed Steel Design Manual1.428 ) using the numerical and analytical solutions. The member yield stress, πΉy = 55 ksi. SOLUTION Numerical Solution. The cross-section geometry and gross section properties of 9CS2.5×059 can be obtained from the 2017 edition of the AISI Cold-Formed Steel Design Manual1.428 : π΄g = 0.881 in.2 ; Ix = 10.3 in.4 , and Sx = 2.29 in.3 . From CUFSM analysis, the signature curves under the compression and bending are as shown in Figs. 3.70 and 3.69, respectively. From the ploted deformed shapes, the distortional buckling occurred at Pcrd βPy = 0.26, and πcrd βπy = 0.85. The distortional buckling force and moment can be calculated as follows: πy = π΄g πΉy = (0.881 in.2 )(55 ksi) = 48.455 kips πcrd = 0.26 πy = (0.26)(48.455 kips) = 12.598 kips πy = πx πΉy = (2.29 in.3 )(55 ksi) = 125.95 kip-in. πcrd = 0.85 My = (0.85)(125.95) = 107.058 kip-in. Analytical Solution. Instead of using the expressions provided in Specification Sections 2.3.1.3 and 2.3.3.3 to determine the distortional buckling stresses, AISI Design Manual Tables III-4 and II-7 can be used. This example will illustrate how to use the Design Manual to determine the distortional buckling stresses. Since there is no indication of rotational restraints to members’ flanges in this example, ππ = 0. From AISI Design Manual Table III-4, the following values are obtained: 114 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA πΏcrd = 28.6 in.; ππfe = 0.153 kips; Μ ππfg = 0.00705 in.2 ; 2 Μ ππwe = 0.123 kips; ππwg = 0.00867 in. ; πΉcrd = 17.6 ksi. The distortional buckling force: πcrd = π΄g πΉcrd = (0.881 in.2)(17.6 ksi) = 15.506 kips From AISI Design Manual Table II-7, ππfg = 0.00863 in.2 ; πΏcrd = 25.8 in.; ππfe = 0.221 kips; Μ 2 ππwg = 0.00181 in. ; πΉcrd ββ = 41.2 ksi. ππwe = 0.209 kips; Μ Assume moment distribution influence is not considered in this example, π½ = 1 πcrd = πf πΉcrd = (2.29 in.3 )(41.2 ksi) = 94.348 kip-in For cases where rotational restraints are provided to the compressive flange, for example, structural sheathings or metal sheets are attached to the flange, the rotational stiffness kπ can be determined analytically using Eq. (3.124) or experimentally (refer to AISI test standard, AISI S9183.279 .) Example 3.10 Determine the local and distortional buckling moment πcrπ and πcrd of U-shaped section as shown in Fig. 3.74 when the lips are in compression. Assume the member is laterally braced and does not subject to global buckling. The yield stress πΉy = 33 ksi. SOLUTION The numerical method of finite strip method is employed to determine the local and distortional buckling moment. By using the CUFSM software, the following buckling signature curve is obtained: In Fig. 3.75, two numbers are shown below the local minima of the signature curve: the first number is the buckling half-wavelength, and the second number is the load factor, i.e. πcr βπy , where πy is the yield moment. The buckled cross-sections illustrate the buckling mode taking place at the corresponding minimum. As shown in the figure, the local buckling occurs at the half-wavelength of 6.4 in. and the corresponding load factor is 2.39; the distortional buckling occurs at the half-wavelength of 67 in. and load factor is 0.86. From the numerical analysis output, the yield moment πy = 161 in.-kips. Therefore, the local buckling and distortional buckling moments can be calculated as follows: πcrπ = 6.4πy = 384.8 in.kips πcrd = 0.86πy = 138.5 in.-kips The results indicate that the distortional buckling moment is much lower than the local buckling, and likely controls member strength. The distortional buckling moment can also be determined analytically using the equations provided in Section 3.5.2(5). The following calculations are based on those equations given in Section 3.5.2(5): Calculate the centerline dimensions: Note, the equations in Table 3.4 and the symbols in Section 3.5.2(5) are based on a coordinate system with the x axis as the symmetric axis. β = 8 − 0.105 = 7.895 in.; π = 8 − 0.105 = 7895 in.; π = 1.34 − 0.105β2 = 1.2875 in. Af = (b + d)t = 0.9642 in.2 Jf = 1β3bt3 + 1β3dt3 = 0.003543 in.4 Ixf = t(t2 b2 + 4bd3 + t2 bd + d4 ) = 0.0676 in.4 12(b + d) Iyf = t(b4 + 4db3 ) = 6.117 in.4 12(b + d) tb2 d2 = 0.2954 in.4 4(b + d) =0 Ixyf = Cwf xof = b2 = 3.394 in. 2(b + d) hxf = −(b2 + 2db) = −4.501 in. 2(b + d) hyf = yof = Figure 3.74 Example 3.10 −d2 = −0.0903 in. 2(b + d) From numerical analysis, the centroidal axis is 3.188 in. from the bottom flange and 4.812 in. from the top of the lips: πc = 4.812 in.; πt = 3.188 in. DIRECT STRENGTH METHOD AND CONSIDERATION OF LOCAL AND DISTORTIONAL BUCKLING 115 6 5 Load Factor 4 3 6.4, 2.39 2 1 67.0, 0.86 0 1 10 100 1000 Length Figure 3.75 U-shaped cross-section buckling signature curve Since the centroid axis is closer to the bottom flange, the compression stress controls: π1 = πΉy = 33 ksi; π2 = −π1 × πt βπc = −21.863 ksi The stress at flange centroid: πcg = π1 (|βxf | + π‘β2 − πt )βπc = 8.647 ksi (Note: πcg is positive since it is under compression.) ξf = (π1 − π2 )βπ1 = 1.662 ψf = fcg βf1 = 0.262 √ Iyf βe = 3.5 + h2xf = 18.05 in. Af { [ ( )] I2xyf 6(1 − μ2 ) 2 Cwf + Ixf (xof − hxf ) 1 − πΏcrd = πhe Ixf Iyf t3 h3e + 1 120 } 1β4 = 72.52 in. Assume no bracing for distortional buckling is provided, therefore, πΏm > πΏcrd , πΏ = minimum (πΏcrd , πΏm ) = πΏcrd = 72.52 in. [ ( )2 ( )4 ] 1 πhe Et3 1 πhe 1+ + ππwe = 6 L 120 L 6he (1 − μ2 ) = 0.383 kips [ ] ( )4 I2xyf π EIxf (xof − hxf )2 + ECwf − E ππfe = (x − hxf )2 L Iyf of ( )2 π GJf = 0.421 kips + L [ ( )2 { π Μ kπfg = Ixf + Iyf + Af x2hf + y2of − 2yof (xof − hxf ) L )]} ( ( )2 Ixyf π I = 0.0318 in2 ψf + × Iyf L yfξf Μ kπwg = 0 Assume β, which accounts for moment gradient, is ignored, i.e. β = 1 The distortional buckling stress is calculated: πΉcrd = π½ ππfe + ππwe + ππ Μ ππfg + Μ ππwg = 25.294 ksi From numerical analysis, Moment inertia πΌ = 23.245 in.4 Section modulus πf = πΌβπc = 4.83 in.3 πcrd = πΉcrd πf = (9.957)(4.83) = 122.2 in.-kips Compared with the numerical analysis result πcrd = 138.5 in-kips. the analytical solution is reasonable close. 3.5.3 Influence of Perforation on Local and Distortional Buckling Researchers have observed the influence of holes on the local buckling.3.273–3.275 Both numerical and analytical approaches are provided in the North American Specification1.417 to consider the hole effects. 116 3 STRENGTH OF THIN ELEMENTS AND DESIGN CRITERIA 3.5.3.1 Local Buckling (a) Numerical Solutions. The numerical shell finite element method can be used to consider the hole effect. However, since shell finite element software may not be readily available for regular users, the following approximate method was developed by Moen and Schafer,3.278 which can be used in conjunction with the finite strip method to predict the local buckling stress. The method assumes that the local buckling occurs as either buckling of the unstiffened strip adjacent to the hole at the net cross-section (πcrπh ) or as local buckling of the gross cross-section between the hole (πcrπnh ), and: πcrπ = min(πcrπnh , πcrπh ) (3.131a) Both πcrπnh and πcrπh can be determined using the finite strip method such as CUFSM. To ensure a consistent comparison of πcrπnh and πcrπh , the reference load applied in the analysis needs to be the same. More detailed discussion can be found in the Commentary1.431 of the 2016 edition of the North American Specification. The same approach can also be used to determine the beam local buckling moment: πcrπ = min(πcrπnh , πcrπh ) (3.131b) where πcrπnh and πcrπh are the buckling moments of the gross cross-section (no hole) and the net cross-section (with hole), respectively. (b) Analytical Solutions. For compression members, refer to Section 3.5.1(2). For the element with hole: the local buckling stress, πΉcrπ , should be calculated as both unstiffened elements at the hole location (for determining Pcrπh ) and as an element where the hole is not located (for determining πcrπnh ). For the unstiffened element, the buckling stress πΉcrπ should be modified by multiplying a ratio π΄net βπ΄g to account for the net section. The smallerest πΉcrπ from the element with hole and the other element is then used to determine πcrπ of the cross-section. For flexural members, refer to Section 3.5.1(2). For the element with hole: the local buckling stress, πΉcrπ , should be calculated as both unstiffened elements at the hole location (for determining πcrπnh ) and as an element where the hole is not located (for determining πcrπnh ). For the unstiffened element, the buckling stress πΉcrπ should be modified by multiplying a ratio πfnet βπfg to account for the net section. The smallest πΉcrπ extrapolated to the extreme compression fiber is then used to determine πcrπ of the cross-section. 3.5.3.2 Distortional Buckling (a) Numerical Solutions. Similar to the consideration of local buckling, an approximate method that can be used in conjunction with the finite strip method was developed.3.278 To implement the method, a finite strip analysis is performed with the gross cross-section to identify the critical distortional buckling half-wavelength, πΏcrd . Then the thickness of the element with hole (not just the portion of the hole) is modified from t to tr using the expression below. This revised thickness is to account for the reduced restraints of the element with hole to other elements when distortional buckling occurs. ( ) πΏh 1β3 π‘π = π‘ 1 − (3.132) πΏcrd where πΏh is the length of the hole. This simplification is only appropriate for cases of flat-punched discrete holes in the web or flange (or both). For patterned holes along web3.275 , the following reduction expression should be used: ( ) π΄web,net 1β3 π‘π = π‘ (3.133) π΄web,gross where t is the thickness of the web, π΄web,net is net area of the web along the full member length; π΄web,gross is the gross area of the web along the full member length. The finite strip analysis is then performed using the modified cross section with the reference load consistent with the gross area. The determined critical distortional buckling half-wavelength, πΏcrd (based on the gross cross-section), and the corresponding distortional buckling load, Pcrd , can then be obtained. This method has been validated for compressive members and is recommended for use for flexural members. (b) Analytical Solutions. For compression members meeting the requirements of Specification Section 2.3.1.3, the analytical expressions given in Section 2.3.1.3 can be used except the thickness, t, in Eqs. (3.107) and (3.109) is replaced by tr determined per Eq. (3.121) for flat-punched holes, or thickness, t, in Eqs. (3.107), (3.109), and (3.110) is replace by π‘r per Eq. (3.122) for patterned holes. For flexural members meeting the requirements of Specification Section 2.3.3.3, the analytical expressions given in Section 2.3.3.3 can be used except the thickness t in Eqs. (3.115) and (3.116) is replaced by tr determined per Eq. (3.121) for flat-punched holes or t in Eqs. (3.114), (3.115) and (3.116) is replaced by π‘r determined per Eq. (3.122) for patterned holes. ADDITIONAL INFORMATION 117 AISI Cold-Formed Steel Design Manual 2017 edition1.431 contains design examples for members with holes. 3.6 PLATE BUCKLING OF STRUCTURAL SHAPES Section 3.3 discussed the local buckling of stiffened and unstiffened compression elements, for which the edges were assumed to be simply supported. If the actual restraining effects of adjoining cross-sectional elements are taken into account, the plate buckling coefficient k for box sections, channels, and Z-sections used as columns can be found from Fig. 3.76. These curves are based on the charts developed by Kroll, Fisher, and Hei-merl.3.116 Additional information can be found from Refs. 1.94, 1.158, 3.8, 3.80, 3.117–3.123, 3.195, and 3.196 and in Chapter 5 on compression members. The advantages of using a numerical solution for the design of cold-formed steel members are discussed by Schafer and Pekoz in Refs. 3.195 and 3.196. The element interaction can be handled properly by the numerical solution. 3.7 ADDITIONAL INFORMATION The strength of thin compression elements and the current design criteria were discussed in this chapter on the basis of the publications referred to in the text. Additional information on the strength of compression elements and members Figure 3.76 Plate buckling coefficient k for side h′ of columns. can also be found from the publications included in the list of references for this chapter. The structural behavior of webs of beams subjected to shear or bearing is discussed in Chapter 4 on the design of flexural members. The buckling behavior of closed cylindrical tubular members is discussed in Chapter 7. 3. Bracing requirements 4. Shear lag 5. Flange curling CHAPTER 4 Flexural Members In general, long-span, shallow beams are governed by deflection and medium-length beams are controlled by bending strength. For short-span beams, shear strength may be critical. For design tables and charts, reference should be made to Part II of the AISI Design Manual.1.428 4.2 4.2.1 BENDING STRENGTH AND DEFLECTION Introduction In the design of flexural members, sufficient bending strength must be provided, and at the same time the deflection of the member under service loads should not exceed specific limitations. 4.1 GENERAL REMARKS Beams are used to support transverse loads and/or applied moment. Cold-formed steel sections such as I-sections, C-sections (channels), Z-shapes, angles, T-sections, hat sections, and tubular members (Fig. 1.2) and decks and panels (Fig. 1.11) can be used as flexural members. In the design of cold-formed steel flexural members, consideration should first be given to the moment-resisting capacity and the stiffness of the member, which may not be a constant value due to the noncompactness of the thin-walled section and the variation of the moment diagram. Second, the webs of beams should be checked for shear, combined bending and shear, web crippling, and combined bending and web crippling. In addition, flexural members must be braced adequately to ensure their sufficient lateral–torsional buckling strength. Bracing to compression flange of a flexural member can also increase member’s distortional buckling strength. Unlike hot-rolled heavy steel sections, in the design of thin-walled cold-formed steel beams, special problems such as shear lag and flange curling are also considered to be important matters due to the use of thin material. Furthermore, the design of flexural members can be even more involved if the increase of steel mechanical properties due to cold work is to be utilized. Based on the above general discussion, the following design features are considered in this chapter with some design examples for the purpose of illustration: 1. Bending strength and deflection 2. Design of webs for shear, combined bending and shear, web crippling, and combined bending and web crippling A. ASD Method. According to Section 1.8.1.1, the ASD method requires the member flexural or bending strength to satisfy the following requirement: π ≤ πa (4.1) where M is the required flexural strength or bending moment for ASD computed from the load combinations discussed in Section 1.8.1.2 and πa is the allowable flexural strength or bending moment determined by Eq.(4.2): π πa = n (4.2) Ωb where Ωb = 1.67 is the safety factor for flexural or bending strength where the bending strength is determined in Section 4.2. For those members that their geometry or material property is outside the limits provided in Table 3.1, rational engineering analysis may be applied to determine the member strength. In this case, Ωb = 2.00 should be used according to the North American Specification Section A1.2(c). πn in Eq. (4.2) is the smallest nominal flexural strength or moment determined from the following four design considerations: 1. Strength of initiation of yielding and global lateral–torsional buckling in accordance with Section 4.2.2 2. Strength of global buckling interacting with local buckling in accordance with Section 4.2.3 3. Strength of distortional buckling in accordance with Section 4.2.4 4. Strength of beams having one flange attached to deck or sheathing determined in accordance with Section 4.2.8 119 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 120 4 FLEXURAL MEMBERS In addition to the above-listed four cases, consideration should also be given to shear lag problems for unusually short span beams (see Section 4.2.10). Interaction of bending with web shear, web crippling, and torsions should be considered as well. B. LRFD Method. According to Section 1.8.2.1, the LRFD method requires the member flexural or bending strength to satisfy the following requirement: πu ≤ πb πn (4.3) where πu is the required flexural strength or bending moment for LRFD computed from load combinations (see Section 1.8.2.2); πb = 0.90 is the resistance factor where the bending strength is determined in Section 4.2. For member strength determined in accordance with rational engineering analysis, πb = 0.80 should be used according to the North American Specification Section A1.2(c). C. LSD Method. According to Section 1.8.3.1, the LSD method requires that the member flexural or bending strength to satisfy the following requirement πf ≤ πb πn (4.4) where πf is the bending moment for LSD computed from load combinations (see Section 1.8.3.2); πn is the nominal flexural resistance; and πb = 0.90 is the resistance factor where the bending strength is determined in Section 4.2. For member strength determined in accordance with rational engineering analysis, πb = 0.75 should be used according to the North American Specification. methods for determining the lateral–torsional buckling strength of singly-, doubly-, and point-symmetric sections according to the actual number and location of braces. The design of braces is discussed in Section 4.4. 4.2.2.1 Doubly and Singly Symmetric Sections When a simply supported, locally stable I-beam is subject to a pure moment M as shown in Fig. 4.2, the following differential equations for the lateral–torsional buckling of such a beam are given by Galambos in Ref. 2.45: where π πΈ πΊ πΌy πΆw EI π¦ π’iv + ππ′′ = 0 (4.6) ECπ€ πiv − GJπ + ππ’′′ = 0 (4.7) = = = = = pure bending moment modulus of elasticity shear modulus, = πΈβ2(1 + μ) moment of inertia about the π¦ axis warping constant of torsion of the cross section (see Appendix B) π½ = St. Venant torsion constant of cross section ∑ approximately determined 13 πi π‘3π π’ = deflection of shear center in x direction π = angle of twist The primes indicate differentiation with respect to z. Considering the simply supported condition, the end sections cannot deflect or twist; they are free to warp, and no end moment exists about the y axis. The boundary conditions are π’(0) = π’(πΏ) = π(0) = π(L) = 0 π’′′ (0) = π’′′ (πΏ) = Ο′′ (0) = Ο′′ (πΏ) = 0 4.2.2 Yielding and Lateral–Torsional Buckling Strength A cold-formed cross-section with small w/t ratio may fail by yielding. The yielding moment is defined by Eq. (4.5): πy = πfy πΉy (4.5) where πy is the yield moment and πfy is the elastic section modulus of cross-section relative to extreme fiber in first yielding. As shown in Fig. 4.1, on a balanced section (Fig. 4.1 (a)) or a section with neutral axis closer to the tension flange (Fig. 4.1(c)), πfy is the section modulus about compression flange; while for the section with neutral axis closer to the compression flange (Fig. 4.1(b)), tension flange will yield first, πfy should be the section modulus about the tension flange. In general, cold-formed steel flexural members with open cross-sections tend to twist and deflect laterally due to small lateral–torsional resistance. This section contains the design (4.8) (4.9) The solution of Eqs. (4.6) and (4.7) gives the following equation for the critical lateral buckling moment: √ ( ) π2 π 2 ECw nπ EI π¦ GJ 1 + (4.10) πcre = πΏ GJL2 where L is the span length and π = 1, 2, 3, β― The deflected shape of the beam is ) ( nπz (4.11) π = πΆ sin πΏ and the lateral deflection u can be determined by π’= CML2 sin(nπzβπΏ) π2 π 2 EI π¦ (4.12) The deflection history of the I-beam is shown in Fig. 4.3. When π ≤ πcre prior to lateral–torsional buckling taking place, the beam deflects in the y direction. The vertical deflection π£ can be obtained from Eq. (4.13) for in-plane bending, EI π₯ π£′′ = −π (4.13) BENDING STRENGTH AND DEFLECTION 121 Figure 4.1 Stress distribution for yield moment: (a) balanced sections; (b) neutral axis close to compression flange (initial yielding in tension flange); (c) neutral axis close to tension flange (initial yielding in compression flange). From Eq. (4.10), for π = 1, the lowest critical moment for lateral–torsional buckling of an I-beam is equal to πcre π = πΏ √ ( ) π 2 ECπ€ EI π¦ GJ 1 + GJL2 (4.16) Figure 4.2 Simply supported beam subjected to end moments. For I-beams (Fig. 4.4) Solving Eq. (4.13) and using the boundary conditions π£(0) = π£(πΏ) = 0, the deflection equation is2.45 [( ) ( ) ] ML2 π§ π§ 2 − π£= (4.14) 2EI π₯ πΏ πΏ When the beam buckles laterally, the section rotates about the center of rotation πΆLB . This point is located at a distance of π¦LB below the shear center of the section as determined by Eq. (4.15), π’ ML2 (4.15) π¦LB ≈ = 2 2 π π π EI π¦ π3 td2 24 3 π π‘ πΌπ₯ ≈ 6 πΆw ≈ (4.17) (4.18) Equation (4.16) can then be rewritten as follows: √ πcre = π πΏ EI π¦ GJ + πΈ 2 πΌπ¦2 π 2 ( π )2 4 πΏ (4.19) 122 4 FLEXURAL MEMBERS lateral–torsional buckling stress1.161,3.84,4.15 : ( ) √ π 2 Ed 4GJπΏ2 πΌyc − πΌyt + πΌy 1 + 2 (4.21) πcre = 2πΏ2 πxc π πΌy πΈπ 2 Figure 4.3 Positions of I-beam after lateral–torsional buckling. Figure 4.4 Dimensions of I-beam. where πxc is the section modulus relative to the compression fiber and πΌyc and πΌyt are the moments of inertia of the compression and tension portions of the full section, respectively, about the centroidal axis parallel to the web. Other symbols were defined previously. For equal-flange sections, πΌyc = πΌyt = πΌy β2 Eqs. (4.20) and (4.21) are identical. For other than simply supported end conditions, Eq. (4.21) can be generalized as given in Eq. (4.21a) as follows1.337 : √ ( ) 4GJ(πΎt πΏt )2 π 2 Ed πΌyc − πΌyt + πΌy 1 + 2 πcre = 2(πΎy πΏy )2 πxc π πΌy πΈπ 2 (4.21a) In the above equation, πΎπ¦ and πΎt are effective length factors and πΏπ¦ and πΏt are unbraced lengths for bending about the y axis and for twisting, respectively. As previously discussed, in Eq. (4.21a) the second term under the square root represents the St. Venant torsional rigidity, which can be neglected without much loss in economy. Therefore Eq. (4.21a) can be simplified as shown in Eq.(4.22) by considering πΌy = πΌyc + πΌyt and neglecting the term of 4GJ(πΎt πΏt )2 βπ2 πΌy Ed2 : πcre = Consequently the critical stress for lateral–torsional buckling of an I-beam subjected to pure bending is given by πcre π π = cre πx 2πΌx √ √( )2 ( ) ( )2 √ JI y π2 πΈ √ πΌy πΏ = + 2 2 2πΌ πd 2(πΏβπ) 2(1 + π)πΌx x πcre = (4.20) where πx is the section modulus and πΌπ₯ is the moment of inertia of the full section about the x axis. The unpublished data of 74 tests on lateral–torsional buckling of cold-formed steel I-sections of various shapes, spans, and loading conditions have demonstrated that Eq. (4.20) applies to cold-formed steel sections with reasonable accuracy.1.161 In Eq. (4.20) the first term under the square root represents the strength due to lateral bending rigidity of the beam, and the second term represents the St. Venant torsional rigidity. For thin-walled cold-formed steel sections, the first term usually exceeds the second term considerably. For simply supported I-beams with unequal flanges, the following equation has been derived by Winter for the elastic π 2 EdπΌyc (πΎy πΏy )2 πxc (4.22) Equation (4.22) was derived on the basis of a uniform bending moment. It is rather conservative for the case of unequal end moments. For this reason it may be modified by multiplying the right-hand side by a bending coefficient πΆb 1.161,3.84 as given in Eq. (4.23): πcre = πΆπ π 2 πΈ (πΎπ¦ πΏπ¦ )2 πxc β(ππΌyc ) (4.23) where πΆb is the bending coefficient, which can conservatively be taken as unity. During the period from 1968 to 1996, the bending coefficient was calculated from πΆb = 1.75 + 1.05(π1 βπ2 ) + 0.3(π1 βπ2 )2 but must not exceed 2.3. Here π1 is the smaller and π2 the larger bending moment at the ends of the unbraced length, taken about the strong axis of the member. The ratio of end moments π1 βπ2 is positive when π1 and π2 have the same sign (reverse curvature bending) and negative when they are of opposite signs (single curvature bending). The above equation for πΆb was replaced by the following equation in the 1996 edition of the AISI specification and is retained in the North American Specification: 12.5πmax πΆb = 2.5πmax + 3πA + 4πB + 3πC BENDING STRENGTH AND DEFLECTION where πmax = absolute value of maximum moment in unbraced segment πA = absolute value of moment at quarter point of unbraced segment πB = absolute value of moment at centerline of unbraced segment πC = absolute value of moment at three-quarter point of unbraced segment The above equation for bending coefficient πΆb was derived from Ref. 4.156. It can be used for various shapes of moment diagrams within the unbraced segment and gives more accurate results for fixed-end beams and moment diagrams which are not straight lines. Consequently, the simplified, elastic critical moment for lateral–torsional buckling of doubly symmetric I-beams can be calculated from the elastic critical buckling stress given in Eq. (4.23) and the section modulus relative to the compression fiber as follows: πΆb π 2 EdI yc πcre = πcre πxc = (4.24) (πΎy πΏy )2 The above design formula was used in Section C3.1.2 (b) of the 1996 edition of the AISI Specification for doubly symmetric I-sections except that πΎy = 1 and πΏy = πΏ. In the 2016 edition of the North American Specification, Eq. (4.24) (or Eq. (4.23) for buckling stress) was limited to doubly-symmetric I-Sections since the equation was derived from I-Section members and was found that it may be unconservative for singly-symmetric sections.1.431 It should be noted that Eq. (4.23) applies to elastic buckling of cold-formed steel beams when the computed theoretical buckling stress is less than or equal to the proportional limit σpr . However, when the computed stress exceeds the proportional limit, the beam behavior will be governed by inelastic buckling. For extremely short beams, the maximum moment capacity may reach the full plastic moment πp for compact sections. A previous study4.16 has indicated that for wide-flange beams having an average shape factor of 10/9, 10 10 πp = (4.25) πy = πΉ π 9 9 y x where πp = full plastic moment πy = yield moment This means that the stress in extreme fibers may reach a hypothetical value of 10 πΉ when πΏ2 πxc βdI yc ≈ 0 if the 9 y elastic section modulus is used to compute the moment. As in the previous design approach for compression members (Ref. 1.4), the effective proportional limit (or the upper limit of the elastic buckling) may be assumed to be equal to one-half the maximum stress, that is, ( ) πΉπ¦ = 0.56πΉπ¦ (4.26) πpr = 12 10 9 123 As shown in Fig. 4.5, assuming πΎy = 1 and πΏy = πΏ, the corresponding πΏ2 πxc βdI yc ratio for πcr = πpr is 1.8π2 ECb βπΉy . When the theoretical critical stress exceeds πpr , the critical stress for inelastic buckling may be represented by the following parabolic equation: [ ( )] 1 πΉπ¦ (4.27) (πcr )πΌ = πΉπ¦ π΄ − π΅ πcr where A and B are constants that can be determined by the following conditions: 1. When πΏ = 0, (πcr )πΌ = 10 πΉ 9 y (4.28) 2. When πΏ2 πxc β(dI yc ) = 1.8π2 ECπ βπΉπ¦ , (πcr )I = 0.56πΉy (4.29) By solving Eq. (4.27), A and B are found as follows: π΄= 10 9 (4.30) π΅ = 3.24 (4.31) Therefore Eq. (4.27) can be rewritten as [ )] ( πΉy 10 1 πcrI = Fy − 9 3.24 σcre [ )] ( 10 10 πΉy = Fy (4.32) − 9 36 σcre where πcre is the elastic buckling stress for lateral– torsional buckling and (πcr )I is the theoretical equation for lateral–torsional buckling in the inelastic range. 4.32 4.23 Figure 4.5 Maximum lateral–torsional buckling stress for I-beams (πΎπ¦ = 1 and πΏπ¦ = πΏ). 124 4 FLEXURAL MEMBERS Even though the maximum stress computed by Eq. (4.32) as shown in Fig. 4.5 is larger than πΉy , a conservative approach has been used by AISI to limit the maximum stress to πΉy . By using the inelastic critical buckling stress given in Eq. (4.32) and the section modulus relative to the compression fiber, the inelastic critical moment for lateral–torsional buckling of I-beams can be computed as follows: (πcr )I = (πcr )I πxc ≤ πy ] [ 10 10 πyc = ≤ πy 1− 9 36 πcre (4.33) where πy and πyc are the yield moment and yield moment about compression fiber, respectively; and πcre is the elastic critical moment defined in Eq. (4.24). Equation (4.33) was used in Section C3.1.2 of the 1996 edition of the AISI Specification for (πcr )e > 0.56πy as shown in Fig. 4.6. Hill has demonstrated that the equations derived for I-sections can also be used for channels with satisfactory accuracy.4.17 For cold-formed steel design, Eqs. (4.23) and (4.32) were used in the 1968 and 1980 editions of the AISI Specification to develop the design equations for lateral–torsional buckling of I-beams and channels. In the 1986 and 1996 editions of the AISI Specification, in addition to the use of Eqs. (4.24) and (4.33) for determining the critical moment, new design formulas for lateral–torsional buckling of singly and doubly symmetric sections bending about the symmetry axis perpendicular to the web3.17,6.11 were added: √ (4.34) πcre = πΆπ π0 π΄ πey ππ‘ where A is the full cross-sectional area and π2πΈ πeπ¦ = (πΎπ¦ πΏπ¦ βππ¦ )2 [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 (4.35) (4.36) Eq. (4.33) Eq. (4.24) Figure 4.6 Maximum lateral–torsional buckling moment for I-beams (πΎy = 1 and πΏy = πΏ). where πΎy , πΎt = effective length factors for bending about the y axis and for twisting πΏy , πΏt = unbraced length for bending about the y√axis and for twisting π0 = π2π₯ + π2π¦ + π₯20 ππ₯ , ππ¦ = radii of gyration of the cross section about the centroidal principal axes π₯0 = distance from the shear center to the centroid along the principal x axis, taken as negative Other terms were defined previously. For singly symmetric sections, the x axis is the axis of symmetry oriented such that the shear center has a negative x coordinate. The basis for Eq. (4.34) is discussed by Pekoz in Ref. 3.17. A comparison of Eqs. (4.24) and (4.34) shows that these two equations give similar results for channels having πΌπ₯ > πΌπ¦ .3.17 However, for channel sections having πΌπ₯ < πΌπ¦ with large πΎπ¦ πΏπ¦ βππ¦ ratios, the simplified Eq. (4.24) provides very conservative results as compared with Eq. (4.34). For singly symmetric sections bending about the centroidal axis perpendicular to the symmetry axis, the elastic critical moment based on the flexural–torsional buckling theory can be computed by using Eq. (4.37): √ Cπ π΄πex [π + πΆπ π 2 + π20 (ππ‘ βπex )] (4.37) πer = πΆTF where πΆs = +1 for moment causing compression on shear center side of centroid πΆs = −1 for moment causing tension on shear center side of centroid πex = π2πΈ (πΎπ₯ πΏπ₯ βππ₯ )2 (4.38) πΆTF = 0.6 − 0.4(π1 βπ2 ), where π1 is the smaller and π2 the larger bending moment at the ends of the unbraced length and π1 βπ2 , the ratio of end moments, is positive when π1 and π2 have the same sign (reverse curvature bending) and negative when they are of opposite sign (single curvature bending). When the bending moment at any point within an unbraced length is larger than that at both ends of this length and for members subject to combined axial load and bending moment, πΆTF shall be taken as unity. πΎπ₯ = effective length factor for bending about the x axis πΏπ₯ = unbraced length for bending about the π₯ axis BENDING STRENGTH AND DEFLECTION and π= 1 2πΌπ¦ ∫π΄ Table 4.1 Coefficients K in Eq. (4.41)3.3 ) ( π₯3 dA + ∫π΄ xy2 dA − π₯0 125 (4.39) = π½y β2 (see Appendix C for computation of π½y ) (4.40) Other terms were defined previously. The derivation of Eq. (4.37) is presented in Chapter 6 for beam–columns. It should be noted that Eqs. (4.34) and (4.37) can be used only when the computed value of πcre does not exceed 0.56πy , which is considered to be the upper limit for the elastic buckling range. When the computed πcre exceeds 0.56πy , the inelastic critical moment can be computed from Eq. (4.33). The elastic and inelastic critical moments are shown in Fig. 4.7. The equations developed above for the uniform bending moment can also be used for other loading conditions with reasonable accuracy.1.161,4.18 If more accurate results are desired, the theoretical critical value for a concentrated load at the center of a simply supported beam can be computed as3.3 √ EI π¦ GJ πcre = πΎ (4.41) πΏ2 where K is a coefficient to be taken from Table 4.1 based on the parameter GJL2 βECw . For symmetrical I-sections, πΆw ≈ πΌy π 2 β4, where d is the depth of the section. For a uniformly distributed load, the critical load is √ EI π¦ GJ π€cre = πΎ (4.42) πΏ3 where K is to be taken from Table 4.2. Eq. (4.33) Loads Act At GJ πΏ2 ECw 0.4 4 8 16 24 32 48 64 80 96 160 240 320 400 Centroid Top Flange Bottom Flange 86.4 31.9 25.6 21.8 20.3 19.6 19.0 18.3 18.1 17.9 17.5 17.4 17.2 17.2 51.3 20.2 17.0 15.4 15.0 14.8 14.8 14.9 14.9 15.1 15.3 15.6 15.7 15.8 145.6 50.0 38.2 30.4 27.2 26.3 23.5 22.4 21.7 21.1 20.0 19.3 18.9 18.7 Table 4.2 Coefficients K in Eq. (4.42)3.3 Loads Act At GJ πΏ2 ECw 0.4 4 8 16 24 32 48 64 80 128 200 280 360 400 Centroid Top Flange Bottom Flange 143.0 53.0 42.6 36.3 33.8 32.6 31.5 30.5 30.1 29.0 29.0 28.8 28.7 28.6 92.9 36.3 30.4 27.4 26.6 26.1 25.8 25.7 25.7 26.0 26.4 26.5 26.6 26.6 222.0 77.3 59.4 48.0 43.4 40.4 37.6 36.2 35.1 33.3 32.1 31.4 31.0 30.7 Eq. (4.24) Eq. (4.34) Unbraced length Figure 4.7 Elastic and inelastic critical lateral buckling moments for members bending about centroidal axis perpendicular to the web. 4.2.2.2 Point-Symmetric Sections Point-symmetric sections such as Z-sections with equal flanges will buckle laterally at lower strengths than doubly and singly symmetric sections. A conservative design approach has been used in the previous AISI Specification and is also used in the North American Specification, in which the elastic critical moment is taken to be one-half of those permitted for I-beams or channels. Therefore instead of using Eq. (4.34), the following 126 4 FLEXURAL MEMBERS equation is used for determining the elastic critical moment for point-symmetric Z-sections bending about the centroidal axis perpendicular to the web: √ 1 (4.43) πcre = πΆπ π0 π΄ πey ππ‘ 2 In lieu of Eq. (4.43), the following simplified equation can be used to calculate the elastic critical moment for Z-sections: πΆπ π 2 EdI yc πcre = (4.44) 2(πΎπ¦ πΏπ¦ )2 All symbols used in Eqs. (4.43) and (4.44) are defined in Section 4.2.2.1. 4.2.2.3 Closed-Box Sections Closed sections such as box shapes have relatively larger torsional stiffness as compared with open sections such as I-beams, C-sections, and Z-sections discussed in Sections 4.2.2.1 and 4.2.2.2. As far as lateral–torsional buckling is concerned, these closed, double-web sections are more stable than single-web open sections, and therefore any use of closed-box sections will result in an economical design if lateral–torsional stability of the beam is essential. In Ref. 4.18, Winter indicated that for closed-box beams the bending strength is unaffected by lateral–torsional buckling even when the length-to-width ratio is as high as 100 for a steel having a yield stress of 33 ksi (228 MPa or 2320 kg/cm2 ). Previous editions of the AISI Specification contained in Section D3.3 a conservative design provision for lateral–torsional buckling of closed-box beams, in which laterally unbraced box sections can be designed without any strength reduction for lateral–torsional buckling consideration if the ratio of the unsupported length to the distance between the webs of the section does not exceed 0.086 πΈβπΉy . In 1999, this design requirement was replaced by Section C3.1.2.2 in the Supplement to the 1996 edition of the AISI Specification.1.333 The same design provisions are retained in the North American Specification, except that the laterally unbraced length, L, was clarified to be πΎπ¦ πΏπ¦ . For a closed-box section subjected to a uniform bending moment as shown in Fig. 4.2, the elastic critical moment for lateral–torsional buckling is3.84 √ π πcre = EI π¦ GJ πΏ All terms are defined in Section 4.2.2.1, except that the torsional constant J may be determined by the following equation for a closed-box section having a uniform thickness4.157 : 2π2 π 2 π‘ π½= (4.45) π+π where π = midline or centerline dimension of flange π = midline or centerline dimension of web π‘ = wall thickness When a closed-box section is subject to a nonuniform bending moment, the above equation for the elastic critical moment can be modified by a bending coefficient πΆb as follows: πΆ π√ πcre = π EI π¦ GJ (4.46) πΏ Consequently, the elastic critical lateral–torsional buckling stress πΉcre can be determined by Eq. (4.47): πΆπ π √ EI π¦ GJ (4.47) πΉcre = πΎ π¦ πΏπ¦ π π in which πf is the elastic section modulus of the full unreduced section relative to the extreme compression flange, πΎπ¦ is the effective length factor, and πΏπ¦ is the unbraced length for bending about the y axis. 4.2.2.4 Lateral–Torsional Buckling with Hole Influence The lateral–torsional buckling stress, πcre or moment, πcre , discussed previously is based on beams without holes. The existence of holes along the member length will reduce the member bending rigidity, EI, and consequently reduce the buckling strength.3.252,3.278,4.294,4.295,6.39 The numerical shell finite element method can be used to determine the global buckling moment. However, the complication in identifying the different buckling modes and software not readily available to regular design engineers make it not feasible in design. The finite strip method is not applicable since the section properties affected by holes cannot be considered simply by revising the thickness. Therefore, the analytical method developed by Moen and Schafer3.278,4.294,4.295 is recommended. Based on the research and experiment verifications,4.295 the lateral–torsional buckling moment of doubly- and singly-symmetric section members with patterned holes can be approximated by using the average section properties in the buckling expression as developed in the previous sections: √ ( ) π π2 πcre = EI y,avg GJ avg + ECwnet πΎ π¦ πΏπ¦ (πΎπ‘ πΏπ‘ )2 (4.48) where πΌπ¦ ,avg and π½avg are the average moment of inertia about the y axis and average torsional constant, respectively; πΆwnet is the warping constant of the net section. The existence of the hole creates a discontinuity that interrupts warping torsion resistance along the member. It is therefore a net warping constant is used. πΆwnet can be determined by assuming thickness at the hole equals zero, it can also be determined using software such as CUFSM by setting the thickness of the element at the hole equals zero. BENDING STRENGTH AND DEFLECTION A complete list of the average properties of cross-section is provided in Table 4.3, which can also be used to determine the global buckling loads for columns with holes later in Chapter 5. The above analytical method was first adopted into the 2012 edition of the North American Specification1.416 and is retained in 2016 edition of the Specification.1.417 The hole influence on the member strength could be counterintuitive. The Commentary1.431 on the 2016 North American Specification provided the following guidance: “Rules of thumb on the influence of holes in both compression and flexural members are: (1) rectangular or elongated holes typically reduce local buckling strength more than square and circular holes; (2) web holes always decrease distortional buckling strength; (3) holes always reduce global (Euler) buckling strength; (4) the more holes along a member, the more the strength decreases; (5) hole patterns, such as those typically present in storage rack columns, can reduce strength as much as discrete holes; and (6) adding edge stiffeners to holes increases local buckling strength more than distortional buckling and global buckling strength.” 4.2.2.5 North American Design Criteria for Lateral–Torsional Buckling Strength of Singly-, Doubly-, and Point-Symmetric Sections Sections 4.2.2.1–4.2.2.4 discussed how to determine the member lateral–torsional buckling moment and how to consider the inelastic moment strength when the buckling moment exceeds 0.56πy . The North American Specification developed the design provisions based on those expressions. The following excerpts are adapted from Sections F2.1 and F2.2 of the 2016 edition of the North American Specification, which provides the needed design equations for computing the critical lateral–torsional buckling stress.1.417 The applications of the North American design criteria are illustrated in Examples 4.1–4.3. F2.1 Initiation of Yielding Strength The nominal flexural strength [resistance], Mne , for yielding and global (lateral–torsional) buckling considering capacity up to first yield shall be calculated in accordance with Eq. (4.49). πne = πf πΉn ≤ πy (4.49) where πne = Nominal flexural strength [resistance] for yielding and global buckling πf = Elastic section modulus of full unreduced section relative to extreme compression fiber πy = πfy πΉy where πfy = Elastic section modulus of full unreduced crosssection relative to extreme fiber in first yielding πΉy = Yield stress Fn shall be determined as follows: For πΉcre ≥ 2.78Fy πΉn = πΉy (4.51) For 2.78 πΉy > πΉcre > 0.56πΉy ( ) 10πΉy 10 πΉn = πΉ 1− 9 y 36πΉcre (4.52) For Fcre ≤ 0.56Fy πΉπ = πΉcre (4.53) where πΉcre = Critical elastic lateral–torsional buckling stress, determined in accordance with Specification Sections F2.1.1 to F2.1.5, as applicable, or Specification Appendix 2. F2.1.1 Singly or Doubly Symmetric Sections Bending About Symmetric Axis The elastic buckling stress for singly or doubly symmetric sections bending about the symmetric axis shall be calculated as follows: C r A√ πey πt (4.54) πΉcre = b 0 Sf where πΆb = 12.5Mmax 2.5Mmax + 3MA + 4MB + 3MC (4.55) where πmax = Absolute value of maximum moment in unbraced segment ππ΄ = Absolute value of moment at quarter point of unbraced segment πB = Absolute value of moment at centerline of unbraced segment πC = Absolute value of moment at three-quarter point of unbraced segment πΆb = is permitted to be conservatively taken as unity for all cases. For cantilevers or overhangs where the free end is unbraced, πΆb shall be taken as unity. π0 = Polar radius of gyration of cross-section about shear center √ (4.50) 127 = π2π₯ + π2π¦ + π₯20 (4.56) 128 4 FLEXURAL MEMBERS Table 4.3 Average Cross-Sectional Propertiesπ Average Properties Formulas π΄g πΏg + π΄net πΏnet Cross-sectional area π΄avg = Moment of inertia about axis of buckling πΌavg = Saint-Venant Torsion constant π½avg = Shear center x-coordinate relative to centroid π₯0,πvπ = Shear center y-coordinate relative to centroid π¦0,πvπ = L π½g πΏg + π½net πΏnet π0,πvπ = Polar radius gyration about shear center π L πΌg πΏg + πΌnet πΏnet πΏ π₯0,π πΏπ + π₯0,net πΏnet πΏ π¦0,π πΏπ + π¦0,net πΏnet √ πΏ π₯20,πvπ + π¦20,πvπ + πΌπ₯,πvπ +πΌπ¦,πvπ π΄πvπ Definition of variables: π΄g , π΄net πΏg πΏnet πΏ πΌg , πΌnet = = = = = = π½g , π½net π₯0,g π₯0,net π¦0 ,g , π¦0 ,net π0,g , π0 ,net πΌxy,g , πΌxy,net = = = = = Gross and net area, respectively Segment length without holes Length of holes or net section regions Unbraced length about the axis of buckling πΏg + πΏnet Moment of inertia of gross or net cross-section about the axis of buckling, respectively Saint-Venant torsion constant of gross or net cross-section, respectively Shear center x-coordinate relative to centroid for gross or net section, respectively Shear center y-coordinate relative to centroid for gross or net section, respectively Polar radius gyration about shear center of gross or net cross-section, respectively Product of inertia of gross or net cross-section, respectively where πx , πy = Radii of gyration of cross-section about centroidal principal axes π₯0 = Distance from centroid to shear center in principal x-axis direction π΄ = Full unreduced cross-sectional area πf = Elastic section modulus of full unreduced cross-section relative to extreme compression fiber πey = π2E (Ky Ly βry )2 (4.57) where πΈ = Modulus of elasticity of steel πΎπ¦ = Effective length factor for bending about y axis πΏy = Unbraced length of member for bending about y axis πt = [ ] π 2 πΈπΆw 1 πΊπ½ + (Kt Lt )2 Ar20 (4.58) where πΊ = Shear modulus of steel π½ = Saint-Venant torsion constant of cross-section πΆw = Torsional warping constant of cross-section πΎt = Effective length factor for twisting πΏt = Unbraced length of member for twisting For singly-symmetric sections, the x axis shall be the axis of symmetry. Alternatively, for doubly-symmetric I-sections, πΉcre is permitted to be calculated using the equation given πΉcre = Cb π2 EdI yc Sf (Ky Ly )2 (4.59) where π = Depth of section πΌyc = Moment of inertia of compression portion of section about centroidal axis of entire section parallel to web, using full unreduced section BENDING STRENGTH AND DEFLECTION F2.1.2 Singly-Symmetric Sections Bending About Centroidal Axis Perpendicular to Axis of Symmetry The elastic buckling stress, πΉcre , for singly-symmetric sections bending about the centroidal axis perpendicular to the axis of symmetry shall be calculated as follows, where the x axis is the symmetric axis of the cross-section oriented such that the shear center has a negative x-coordinate: ] [ √ C π΄π πΉcre = s ex j + Cs j2 + r02 (σt βσex ) (4.60) CTF Sf where πΆs = +1 for moment causing compression on shear center side of centroid = −1 for moment causing tension on shear center side of centroid πex = π2E (Kx Lx βrx )2 (4.61) where πΎx = Effective length factor for bending about xaxis πΏx = Unbraced length of member for bending about x axis πΆTF = 0.6 − 0.4 (M1 βM2 ) (4.62) where π1 and π2 = The smaller and the larger bending moment, respectively, at the ends of the unbraced length in the plane of bending; π1 βπ2 , the ratio of end moments, is positive when π1 and π2 have the same sign (reverse curvature bending) and negative when they are of opposite sign (single curvature bending). When the bending moment at any point within an unbraced length is larger than that at both ends of this length, πΆTF shall be taken as unity ] [ 1 π= x3 dA + xy2 dA − x0 (4.63) ∫A 2Iπ¦ ∫A where π₯0 = Distance from centroid to shear center in principal x-axis direction, taken as negative Other variables are defined in Specification Section F2.1.1. F2.1.3 Point-Symmetric Sections The elastic buckling stress, πΉcre , for point-symmetric Z-sections bending about x axis that is perpendicular web and through the centroid is permitted to be calculated as follows: C r A√ πΉcre = b 0 (4.64) σey σt 2Sf Alternatively, πΉcre is permitted to be calculated using Eq. (4.65): Cb π2 EdI π¦π πΉcre = (4.65) 2Sf (Kπ¦ Lπ¦ )2 Variables are defined in Specification Section F2.1.1. 129 F2.1.4 Closed-Box Sections For closed-box section members, if the laterally unbraced length of the member is less than or equal to πΏu , as calculated in Eq. (4.66), the global buckling does not need to be considered, and the nominal stress, πΉn = πΉy . 0.36πΆb π √ EGJIy (4.66) πΏu = Fy Sf where π½ = Torsional constant of closed-box section πΌy = Moment of inertia of full unreduced section about centroidal axis parallel to web πΉy = Yield stress Other variables are defined in Specification Section F2.1.1. If the laterally unbraced length of a member is larger than Lu , as calculated in Eq. (4.66), the elastic buckling stress, πΉcre , for bending about the symmetric axis shall be calculated as follows: Cb π √ EGJIy (4.67) πΉcre = Ky Ly Sf F2.1.5 Other Cross-Sections For cross-sections other than those defined in Specification Sections F2.1.1 through F2.1.4, the elastic buckling stress is permitted to be determined in accordance with Specification Section 2.2 of Appendix 2. F2.2 Beams With Holes For shapes whose cross-sections have holes, Fcre shall consider the influence of holes in accordance with Specification Appendix 2. Exception: For the Effective Width Method, where hole sizes meet the limitations of Specification Appendix 1.1.3, the provisions of this section shall not be required. Even though the existence of holes does affect the global buckling moment, North American Specification1.417 provides some relief when the Effective Width Method is used and the hole dimensions are within the limitations of Specification Appendix 1.1.3. From Fig. 4.7, it can be seen that when a member’s unbraced length is less than length, πΏu , the global buckling does not occur. πΏu can be derived from the stress changes between Eqs. (4.51) and (4.52) by setting πΉcre = 2.78πΉy . The following equations are given in Section 1.4 of Part II of the AISI Cold-Formed Steel Design Manual1.428 for computing πΏu : (a) For singly, doubly, and point-symmetric sections, [ β§ ( )2 ]0.5 β« πΆ2 βͺ βͺ GJ GJ + + πΏπ’ = β¨ β¬ 2πΆ πΆ 2πΆ 1 1 1 βͺ βͺ β β© 0.5 (4.68) 130 4 FLEXURAL MEMBERS SOLUTION As shown in Fig. 4.7, when πΎy πΏy ≤ πΏu , πne = πy (or πΉn = πΉy ). The elastic critical lateral–torsional buckling stress of the I-section is determined according to Section F2.1 of the North American Specification. For πΉn = πΉy , where 1. For singly- and doubly-symmetric sections, ( )2 π 2 ECw 7.72 πΎπ¦ πΉπ¦ πf πΆ1 = C2 = AE πΆb πππ¦ (πΎt )2 2. For point-symmetric sections, ( )2 30.9 πΎπ¦ πΉπ¦ ππ πΆ1 = AE πΆπ πππ¦ πΉcre ≥ 2.78πΉy π 2 ECπ€ C2 = (πΎπ‘ )2 (b) For I-, C-, or Z-sections bent about the centroidal axis perpendicular to the web (x axis), in lieu of (a), the following equations may be used: 1. For doubly-symmetric I-sections: )0.5 ( 0.36πΆπ π 2 EdI yc (4.69a) πΏπ’ = πΉπ¦ ππ (πΎπ¦ )2 2. For point-symmetric Z-sections: )0.5 ( 36πΆπ π 2 EdI yc πΏπ’ = πΉπ¦ ππ (πΎπ¦ )2 3. For closed-box sections: 0.36πΆb π √ πΏu = EGJIπ¦ πΉy π f (4.69b) (4.70) In addition, Part II of the Design Manual provides beam design charts for determining the nominal flexural strengths of C-sections and Z-sections with lips. These charts were prepared for πΉy = 33, 50 and 55 ksi (228, 345, and 379 MPa; 2.32, 3.52, and 3.87 × 103 kgβcm2 ) with Cb = 1.0. The torsional unbraced length (πΎt πΏt ) is assumed to be equal to the unbraced length about the y axis (πΎy πΏy ). Example 4.1 An I-beam with cross-section shown in Fig. 4.8 is used as a simply supported beam with a span length of 10 ft to support a uniform load (see Fig. 4.8). Determine what is the maximum unbraced length such that the beam will not subject to lateral torsional buckling. Substituting Eq. (4.59) for πΉcre into the above expression yields πΆπ π 2 EdI yc ≥ 2.78πΉπ¦ ππ (πΎπ¦ πΏπ¦ )2 Therefore, πΎ y πΏy ≤ √ πΆb π 2 EdI yc β(2.78πΉy πf ) where πΈ = 29.5 × 103 ksi πΆb = 1.0 (assumed value) π· = 8.0 in. πΉπ¦ = 50 ksi πΎy = 1.0 πΌyc = 0.724 in.4 (see the following calculation) The section properties are calculated using the center-line dimensions: corner radius r = 3/16 in.+ t/2 = 0.255 in., flange flat width b = 2 in. − (π + π‘β2) = 1.6775 in.; flat web depth π = 8 in –2(π + π‘β2) = 7.355 in. Corner length = 1.57π = 0.400 in. Calculation of A, Iyc , Sf : Element Flanges Corners Webs Total Distance from y Axis, xci (in.) Area Ai (in.2 ) Ai xci π (in.4 ) 4(1.6775)(0.135) = 0.9059 2–bβ2 = 1.1613 4(0.400)(0.135) = 0.2162 0.363r + tβ2 = 0.160 2(7.355)(0.135) = 1.9859 π‘β2 = 0.0675 3.108 Iflanges = 4 × 1 0.135(1.6775)3 12 1.2215 0.0055 0.0090 1.2360 = 0.2124 Iπ¦ = 1.4484 in.4 πΌyc = 12 πΌy = 0.724 in4 ππ = 6.54 in.3 (see the following calculation) Element Area Ai (in.π ) Flanges Corners Webs Total 4(1.6775)(0.135) = 0.9059 4(0.05407) = 0.2163 2(7.355)(0.135) = 1.9859 3.1081 2πΌweb = 2 × Figure 4.8 Example 4.1. 1 12 Distance from Mid depth yi (in.) 3.9325 3.8436 0 × (0.135)(7.355)3 πΌπ₯ = πf = 26.1570 in.4 = 6.54 in.3 πΌπ₯ 8β2 Ai yπi (in.π ) 14.0093 3.1955 0 17.2048 8.9522 BENDING STRENGTH AND DEFLECTION 131 The maximum unbraced length between lateral supports is √ (1)π 2 (29,500)(8)(0.724) πΏy = = 43.1 in. 2.78(50)(6.54) Alternatively, the above unbraced length can be calculated directly from Eq. (4.69a). Actually, the beam may be braced laterally at one-third span length with an unbraced length of 40 in., as shown in Fig. 4.9. For segment CD, πΆb = 1.01, which is practically the same as the assumed value of 1.0. Figure 4.10 πΆb = Example 4.2. 12.5(wL2 β8) 2.5(wL2 β8) + 3(7wL2 β128) + 4(12wL2 β128) + 3(15wL2 β128) = 1.30 Figure 4.9 Lateral supports. Example 4.2 Determine the allowable uniform load considering the lateral–torsional buckling only if the I-beam used in Example 4.1 is braced laterally at both ends and midspan. See Fig. 4.10. Use the value of πΆb determined by the formula included in the North American Specification and πΉπ¦ = 50 ksi. Use the ASD method and the LRFD method with an assumed dead load–live load ratio π·βπΏ = 15 . SOLUTION A. ASD Method 1. Nominal Moment for Lateral–Torsional Buckling Strength. From Example 4.1, ππ = 6.54 in.3 and πΌyc = 0.724 in.4 Considering the lateral supports at both ends and midspan and the moment diagram shown in Fig 4.10, the bending coefficient πΆb for segment AB can be calculated by using Eq. (4.55) as follows: πΆb = 12.5πmax 2.5πmax + 3π1 + 4π2 + 3π3 where πmax = wL2 β8 at midspan π1 = 7wL2 β128 at 1β4 point of unbraced segment π2 = 12wL2 β128 at midpoint of unbraced segment π3 = 15wL2 β128 at 3β4 point of unbraced segment Using Eq. (4.59), with πΎπ¦ = 1.0, πΉcre = = πΆπ π 2 EdI yc ππ (πΎπ¦ πΏπ¦ )2 (1.30)π 2 (29, 500)(8)(0.724) = 93.11 ksi (6.54)(5 × 12)2 0.56πΉy = 28.00 ksi 2.78πΉy = 139.00 ksi Since 2.78 πΉy > πΉcre > 0.56πΉy , from Eq. (4.52) ( ) 10πΉπ¦ 10 πΉπ = πΉπ¦ 1 − 9 36πΉcre ( ) 10(50) 10 = (50) 1 − = 47.27 ksi 9 36(93.11) Based on Eq. (4.49), the nominal moment for lateral– torsional buckling strength is πne = Sf πΉn = (6.54)(47.27) = 309.15 in.-kips 3. Allowable Uniform Load. The allowable moment based on lateral–torsional buckling strength is calculated as follows: (ππ ) = πne 309.15 = = 185.12 in.-kips Ωπ 1.67 The maximum moment at midspan is wL2 /8 ft-kips: 1 2 wL (12) = 185.12 in.-kips 8 132 4 FLEXURAL MEMBERS Then the allowable uniform load is The allowable moment is π€ = 1.234 kipsβft πa = πD + πL = 30.24 + 151.22 = 181.46 in.-kips It should be noted that the allowable load computed above is based on the consideration of lateral–torsional buckling. It should also be checked for bending due to local and distortional buckling. In addition, shear, web crippling, deflection, and other requirements should be checked, as applicable. B. LRFD Method Using the same method employed above for the ASD method, the governing nominal moment for lateral–torsional buckling strength is The allowable uniform load can be calculated as follows: 1 2 wL (12) = 181.46 in.-kips w = 1.21 kipsβft 8 It can be seen that the allowable uniform load computed on the basis of the LRFD method is similar to that computed from the ASD method. The difference is only about 2%. πne = 309.15 in.-kips Example 4.3 For the singly symmetric channel section (8 × 2 × 0.06 in.) shown in Fig. 4.11, determine the nominal moment, πne , for lateral–torsional buckling strength according to Section F2.1 of the 2016 edition of the North American Specification. Assume that the channel is used as a simply supported beam to support a concentrated load at midspan and lateral supports are located at one-fourth of the span length. Use πΉy = 33 ksi, πΎπ¦ πΏπ¦ = πΎt πΏt = 2.5 ft. The design moment is ππ πne = 0.90(309.15) = 278.24 in.-kips Based on the load combination of Eq. (1.5a), the required moment is πu = 1.4πD where MD is the bending moment due to dead load. Similarly, based on the load combination of Eq. (1.5b), the required moment is πu = 1.2πD + 1.6πL = 1.2πD + 1.6(5πD ) = 9.2πD where πL is the bending moment due to live load. A comparison of the above computations indicates that for a given member the load combination of Eq. (1.5b) allows a smaller moment πD than the load combination of Eq. (1.5a). Therefore, the bending moment πD can be computed from πu = πb πne as follows: SOLUTION 1. Sectional Properties. By using the design formulas given in Part I of the AISI Design Manual,1.428 the following full-section properties can be calculated: 9.2πD = 278.24 in.-kips Therefore, π΄ = 0.706 in.2 π₯0 = −0.929 in. πf = 1.532 in.3 π0 = 3.14 in. ππ₯ = 2.945 in. π½ = 0.000848 in.4 ππ¦ = 0.569 in. πΆw = 2.66 in.6 2. Elastic Critical Lateral–Torsional Buckling Stress, Fcre . Because the given singly symmetric channel section is subject to a moment bending about the symmetry axis (x axis), the elastic critical 278.24 ππ· = = 30.24 in.-kips 9.2 ML = 5ππ· = 151.22 in.-kips Figure 4.11 Example 4.3. BENDING STRENGTH AND DEFLECTION lateral–torsional buckling stress can be determined according to Eq. (4.54) as follows: πΆ π π΄√ πeπ¦ πt πΉcre = b 0 πf For two central segments, the value of πΆb can be computed from Eq. (4.55) as follows: 12.5πmax πΆb = 2.5πmax + 3π1 + 4π2 + 3π3 where πmax = PLβ4 at midspan π1 = 5PLβ32 at 1/4 point of unbraced segment π2 = 6PLβ32 at midpoint of unbraced segment π3 = 7PLβ32 at 34 point of unbraced segment Then πΆb = πey = 12.5(PLβ4) 2.5(PLβ4) + 3(5PLβ32) + 4(6PLβ32) + 3(7PLβ32) = 1.25 π 2 (29, 500) π2E = 2 (Ky Ly βry ) (2.5 × 12β0.569)2 = 104.73 ksi [ ] π 2 ECw 1 πt = GJ + (Kt Lt )2 Aπ20 [ 1 = (11, 300)(0.000848) (0.706)(3.14)2 ] π 2 (29, 500)(2.66) + (2.5 × 12)2 = 125.0 ksi Therefore, the elastic critical lateral–torsional buckling stress is (1.25)(3.14)(0.706) √ Fcre = (104.74)(125.0) (1.532) = 206.96 ksi 3. Critical Lateral–Torsional Buckling Stress, Fn . 0.56πΉy = 18.48 ksi 2.78πΉy = 91.74 ksi Since πΉcre > 2.78πΉy , the member segment is not subject to lateral–torsional buckling. πΉn = Fy 4. Nominal Moment πne . According to Eq. (4.49) the nominal moment based on lateral–torsional buckling is: πne = πf πΉn = (1.532)(33) = 50.56 in.-kips 133 It should be noted that πne is the nominal moment based on lateral–torsional buckling. The member design strength should also consider the local buckling and distortional buckling, as applicable. 4.2.2.6 Inelastic Reserve Strength The inelastic reserve strength in considering yielding and global buckling is shown in Fig. 3.68b in the region with πn βπy surpassing 1, where a linear function between πp and πy is used. To determine the inelastic reserve strength, the following design provisions, developed based on the research work by Shifferaw and Schafer,4.296 were adopted in the 2012 edition of the North American Specification, and is retained in the 2016 edition of the Specification: F2.4.2 Direct Strength Method The nominal strength (resistance), Mne , considering inelastic flexural reserve capacity is permitted to be considered in accordance with the provisions of this section: For πcre > 2.78πy √ My βMcre − 0.23 Mne = Mp − (Mp − My ) 0.37 ≤ Mp (4.71) where πcre = Critical elastic lateral–torsional buckling moment = ππ πΉcre (4.72) where ππ = Elastic section modulus of full unreduced cross-section relative to extreme compression fiber πΉcre = Critical elastic lateral–torsional buckling stress, determined in accordance with Specification Appendix 2 or Section F2.1 ππ¦ = Member yield moment in accordance with Specification Section F2.1 πp = Member plastic moment = Zf Fy (4.73) where πf = Plastic section modulus πΉy = Yield stress 4.2.3 Local Buckling Interacting With Yielding and Global Buckling For members with larger w/t ratio, the local buckling interacting with the lateral–torsional buckling will result in 134 4 FLEXURAL MEMBERS reduced member strength. Both the Effective Width Method and the Direct Strength Method can be used to determine the reduced strength due to local buckling. For members with small w/t ratio, like hot-rolled steel, it is possible for member cross-section to reach yielding in compression and/or tension sides and the inelastic reserve capacity may be considered. Both of above two situations will be considered by the Effective Width Method and the Direct Strength Method in the following subsections. 4.2.3.1 Effective Width Method The Effective Width Method considers the local buckling interacting with the beam lateral–torsional buckling by reducing the section modulus, Sf , in global buckling Eq. (4.49) to the effective section modulus, Se , which is calculated based on stress level Fn as determined in Specification Section F2.1. The effective width of the compression flange and the effective depth of the web can be computed from the design equations presented in Chapter 3. Therefore, the nominal strength for local buckling interacting with the global buckling is calculated by using Eq. (4.74): πnπ = πe πΉn ≤ πet πΉy (4.74) where πΉn = nominal stress considering lateral–torsional buckling per Eqs. (4.51) to (4.53) πe = elastic section modulus of effective section calculated with compression fiber at πΉn πe = elastic section modulus of effective section with respect to the extreme compression fiber πet = elastic section modulus of effective section calculated with tension fiber at πΉy As discussed in Section 4.2.2, when the neutral axis is close to the compression flange, it is possible that the yielding initiating from the tension flange controls the design. Equation (4.74) therefore requires that the nominal strength πnπ be less than πet πΉy . In cold-formed steel design, the effective section modulus, πe or πet , is usually computed by using one of the following two cases: 1. If the neutral axis is closer to the tension than to the compression flange, as shown in Fig. 4.1c, the maximum stress occurs in the compression flange, and therefore the plate slenderness factor π and the effective width of the compression flange are determined by the w/t ratio and π = πΉn in Eq. (3.35). Of course, this procedure is also applicable to those beams for which the neutral axis is located at the middepth of the section, as shown in Fig. 4.1a. 2. If the neutral axis is closer to the compression than to the tension flange, as shown in Fig. 4.1(b), the maximum stress of πΉy occurs in the tension flange. The stress in the compression flange depends on the location of the neutral axis, which is determined by the effective area of the section. The latter cannot be determined unless the compressive stress is known. The closed-form solution of this type of design is possible but would be a very tedious and complex procedure. It is therefore customary to determine the sectional properties of the section by successive approximation. The calculation of the nominal moment on the basis of initiation of yielding and the determination of the design moment are illustrated in Examples 4.4–4.7. 4.2.3.1.1 Members with Holes For members with a hole, the effective widths of the flat elements adjacent to the hole are treated as unstiffened elements. Other elements are determined as described in Specification Appendix 1 or Chapter 3 of this book. Note, if the holes in a member are within the limitations of Specification Section 1.1.3, the Specification permits that the lateral–torsional buckling stress, πΉn , being calculated based on gross cross-section, i.e., the hole influence can be ignored in considering global buckling. Example 4.4 Determine the local buckling strength interacting with the lateral–torsional buckling using the Effective Width Method. Use the ASD and LRFD methods to check the adequacy of the I-section with an unstiffened compression flange as shown in Fig. 4.12. Assume the beam is simply supported with ends and midspan lateral bracing as shown in Fig. 4.10. The dead-load moment πD = 30 in.-kips and the live-load moment πL = 140 in.-kips. Figure 4.12 Example 4.4. BENDING STRENGTH AND DEFLECTION SOLUTION A. ASD Method 1. Lateral–torsional buckling strength. From Example 4.2, the nominal stress and nominal moment due to lateral–torsional buckling are πΉn = 47.27 ksi, and πne = 309.15 in.-kips, respectively. 2. Local buckling strength interacting with the lateral– torsional buckling. The nominal strength considering the local buckling can be determined per Section 4.2.3.1. From Eq. (4.74), πππ = ππ πΉπ ≤ πet πΉπ¦ The effective section modulus is calculated based on the stress Fn , as shown below: (a) Calculation of Sectional Properties. The sectional properties of the corner element can be obtained from Table 4.4 or approximated using 3 the linear method (see Fig. 1.32). For π = 16 in. and π‘ = 0.135 in., πΌπ₯ = πΌπ¦ = 0.0003889 in.4 π΄ = 0.05407 in.2 OK according to section 3.2. Since the compression flange is an unstiffened element and the neutral axis is either at middepth or closer to the tension flange, use Eqs. (3.32)–(3.35) with π = 0.43 and π = πΉn = 47.27 ksi. Therefore ( )√π 1.052 π€ π= √ π‘ πΈ π √ 1.052 47.27 (12.426) =√ 29,500 0.43 π€= 4.000 − (π + π‘) = 1.6775 in. 2 π€ = 1.6775β0.135 = 12.426 π‘ 1 − 0.22βπ π 1–0.22β0.798 = = 0.907 0.798 π = πw = (0.907)(1.6775) π= [Eq. (3.34)] = 1.523 in. By using the effective width of the compression flange and assuming the web is fully effective, the location of the neutral axis, the moment of inertia πΌπ₯ and the elastic section modulus of the effective section πe can be computed as shown in table on the following page. One 90β Corner, Dimensions and Properties Table 4.4 Dimensions Thickness t (in.) 0.135 0.105 0.075 0.060 0.048 0.036 [eq. (3.35)] = 0.798 > 0.673 π₯ = π¦ = 0.1564 in. For the unstiffened flange, 135 Properties Inside Radius R (in.) Moment of Inertia πΌπ₯ = πΌπ¦ (in.4 ) Centroid Coordinates π₯ = π¦(in.) Area A (in.2 ) Blank Width (in.) 0.1875 0.1875 0.0938 0.0938 0.0938 0.0625 0.0003889 0.0002408 0.0000301 0.0000193 0.0000128 0.00000313 0.1564 0.1373 0.0829 0.0734 0.0658 0.0464 0.05407 0.03958 0.01546 0.01166 0.00888 0.00452 0.3652 0.3495 0.1865 0.1787 0.1724 0.1170 Notes: (1) Stock width of blank taken at t/3 distance from inner surface. (2) 1 in. = 25.4 mm. 136 Element 4 FLEXURAL MEMBERS Area π΄(in.2 ) Top flange 2(1.523)(0.135) = 0.4111 Top 2(0.05407) = 0.1081 corners Webs 2(7.355)(0.135) = 1.9859 Bottom 2(0.05407) = 0.1081 corners Bottom 2(1.6775)(0.135) = 0.4529 flange Total 3.0661 ∑ (Ay) 12.4288 π¦cg = ∑ = = 4.054 in. 3.0661 π΄ π = 4 + 2(1 + π)3 + 2(1 + π) Distance from Top Fiber y (in.) Ay(in.3 ) 0.0675 0.1564 0.0278 0.0169 0.0019 0.0026 4.0000 7.8436 7.9434 0.8479 31.7746 6.6506 7.9325 3.5928 28.500 12.4288 66.930 = 4 + 2(1 + 0.971)3 + 2(1 + 0.971) = 23.26 From Fig. 4.12, Ay2 (in.4 ) βo = out-to-out depth of web = 8.00 in. πo = out-to-out width of the compression flange of each channel = 2.00 in. Since βo βπo = 4, then use Eq. (3.47a), ππ π1 = 3+π where πe is the effective width of the web determined in accordance with Eqs. (3.32)–(3.35) with f1 substitued for f and π = 23.26 as follows: Since π¦cg > πβ2 = 4.00 in., initial yield occurs in the compression flange. Prior to computing the moment of inertia, check the web for full effectiveness by using Fig. 4.13 and Section 3.3.1.2 as follows: β = 7.355 in. β 7.355 = = 54.48 < 200 π‘ 0.135 OK according to Section 3.2 [Eq. (3.44)] √ 1.052 43.51 (54.48) π= √ = 0.456 < 0.673 29,500 23.26 ) 3.7315 = 43.51 ksi (compression) 4.054 ) ( 3.6235 π2 = 47.27 = 42.25 ksi (tension) 4.054 | π | | 42.25 | | = 0.971 π = || 2 || = || | | π1 | | 43.51 | π1 = 47.27 [Eq. (3.46)] ( π=1 ππ = β = 7.355 in. 47.27 3.7315” 4.054” 3.6235” 3.946” Figure 4.13 Stress distribution in webs. [Eq. (3.33)] BENDING STRENGTH AND DEFLECTION ππ [Eq. (3.47a)] 3+π 7.355 = = 1.852 in. 3 + 0.971 Since π > 0.236, π1 = 1 π2 = ππ = 3.6775 in. 2 b1 = π2 = 1.852 + 3.6775 = 5.5295 in. [Eq. (3.47b)] Since π1 + π2 is greater than the compression portion of the web of 3.7315 in., the web is fully effective as assumed. Since the neutral axis (ycg = 4.054 in.) is very close to the assumed location (π¦cg = 4.00 in), no iteration is necessary. The total πΌπ₯ is determined as ∑ (Ay2 ) = 66.930 ( ) 1 (0.135)(7.355)3 = 8.9522 2Iweb = 1 12 (∑ ) − A (y2cg ) = −(3.0661)(4.054)2 = −50.391 Ix = 25.491 in.4 The elastic section modulus relative to the top fiber is πΌ 25.4912 πe = x = = 6.288 in.3 π¦cg 4.054 B. LRFD Method 1. Nominal and Design Moments. The nominal moment for the LRFD method is the same as that used for the ASD method, that is, πππ = 297.23 in.-kips The design moment is πb πππ = 0.9(297.23) = 267.51 in.-kips 2. Required Moment. According to the load factors and the load combinations discussed in Section 1.3.3.3, the required moment for the given dead-load moment and live-load moment can be computed as follows: πu1 = 1.4π· = 1.4(30) = 42.00 in. − kips πu2 = 1.2π· + 1.6πΏ = 1.2(30) + 1.6(150) = 276.00 in. − kips ⇐ controls Since πu < πb πn , the I-section is also adequate for the LRFD method. Example 4.5 For the C-section with an edge stiffener as shown in Fig. 4.14, determine the allowable moment (πa ) about the x axis for the ASD method and the design moment (πb πn ) for the LRFD method. Assume that the yield stress 3. Nominal and Allowable Moments. The nominal moment considering the local buckling interacting with the lateral–torsional buckling is πππ = πe πΉn = (6.288)(47.27) = 297.23 in.-kips Compared with the nominal moment due to yielding and lateral–torsional buckling (πne = 309.15 in.kips) calculated in Example 4.2, the nominal moment due to local buckling interacting with the global buckling controls. Therefore, the allowable moment is π 297.23 ππ = ππ = = 178.0 in.-kips Ωπ 1.67 4. Required Moment. Based on the ASD load combination discussed in Section 1.3.1.2, the required moment for the given dead-load moment and live-load moment is computed as follows: π = πD + πL = 30 + 140 = 170 in.-kips Since π < πa , the I-section is adequate for the ASD method. 137 Figure 4.14 Example 4.5 (same as Fig 3.50). 138 4 FLEXURAL MEMBERS of steel is 50 ksi and that lateral bracing is adequately provided. Determine the nominal moment due to local buckling with initiation of yielding. The linear method can be used to determine the sectional properties. SOLUTION A. ASD Method 1. Calculation of Sectional Properties. In order to simplify the calculation, line elements, as shown in Fig. 4.15a, are used for the linear method. i. Corner Element. (Figs. 1.32 and 4.15a) 1 π = π + π‘ = 0.131 in. 2 ′ Arc length: πΏ = 1.57π ′ = 1.57(0.1313) = 0.2063 in. π = 0.637π ′ = 0.637(0.1313) = 0.0836 in. ii. Effective Width of the Compression Flange. For the given C-section with equal flanges, the neutral axis is located either at the middepth or closer to the tension flange. Therefore, use π = πΉy = 50 ksi to compute the effective width of the compression flange according to Section 3.3.3.1a. For the compression flange, π€ = 3.50 − 2(π + π‘) = 3.1624 in. π€ 3.1624 = = 42.17 π‘ 0.075 From Eq. (3.72) √ √ 29,500 πΈ = 1.28 = 31.09 π = 1.28 π 50 0.328π = 10.20 Since w/t > 0.328 S, use Eq. (3.73) to compute the required moment of inertia of the edge stiffener πΌa as follows: ( )3 4 π€βπ‘ − 0.328 πΌa = 399π‘ π ( )3 42.17 = 399(0.075)4 − 0.328 31.09 = 13.72 × 10−3 in.4 (a) The above computed value should not exceed the following value: ) ( π€βπ‘ 4 πΌa ≤ π‘ 115 +5 π ( ) 42.17 = (0.075)4 115 +5 31.09 = 5.093 × 10−3 in.4 Therefore, use πΌa = 5.093 × 10−3 in.4 For the simple lip edge stiffener used for the given channel section, π· = 0.720 in. π = π· − (π + π‘) = 0.5512 in. π 0.5512 = = 7.35 π‘ 0.075 (b) Figure 4.15 (a) Line elements. (b) Compression stresses f1 and f2 . By using Eq. (3.75), the moment of inertia of the full edge stiffener is πΌs = π3π‘ = 1.047 × 10−3 in.4 12 BENDING STRENGTH AND DEFLECTION From Eq. (3.74), π I = πΌs = 0.206 < 1.0 πΌa OK The effective width b of the compression flange can be calculated as follows: 0.72 π· = = 0.228 π€ 3.1624 From Eq. (3.76), π€βπ‘ 42.17 = 0.582 − 4π 4(31.09) 1 = 0.243 < 3 π = 0.582 − Use π = 13 Since π·βπ€ < 0.25 and θ = 90β for the simple lip edge stiffened, from Table 3.3 π = 3.57(π I )π + 0.43 = 3.57(0.206)1β3 + 0.43 = 2.54 < 4.0 OK Use π = 2.54 to calculate the plate slenderness factor for the compression flange as follows: ( ) ( )√π 1.052 π€ π= √ π‘ πΈ π ( ) √ 50 1.052 = √ (41.17) = 1.146 > 0.673 29,500 2.54 The effective width of the compression flange is ( ) 1 − 0.22βπ π = πw = π€ π ( ) 1 − 0.22β1.146 = (3.1624) = 2.230 in. 1.146 From Eqs. (3.69) and (3.70), ( ) 1 1 bRπΌ = (2.230)(0.206) = 0.230 in. π1 = 2 2 π2 = π − π1 = 1.146 − 0.230 = 2.00 in. iii. Reduced Effective Width of the Edge Stiffener. The effective width of the edge stiffener under a stress gradient can be determined according to Section 3.3.2.2. From Eq. (3.56), π= 0.578 π + 0.34 |f | where π = || 2 || | f1 | 139 In the above equations, the compression stresses π1 and π2 (Fig 4.15b) are calculated on the basis of the gross section as follows: ) ( 4.8312 = 48.312 ksi π1 = 50 5.0 ( ) 4.28 π2 = 50 = 42.80 ksi 5.0 Therefore | 42.80 | | = 0.886 π = || | | 48.312 | and 0.578 = 0.471 π= 0.886 + 0.34 The k value of 0.471 calculated above for the edge stiffener under the stress gradient is slightly larger than the k value of 0.43 for unstiffened elements under uniform compression. The effective width of the edge stiffener can be determined as follows: π π· − (π + π‘) = = 7.35 π‘ π‘ π = π1 = 48.312 ksi ) ( ( )√π π 1.052 π= √ π‘ πΈ π ( ) √ 48.312 1.052 = √ (7.35) 29,500 0.471 = 0.456 < 0.673 π = 1.0 The effective width of the edge stiffener is πs ′ = π = 0.551 in. The reduced effective width of the edge stiffener is πs = πs ′ (π I ) = 0.551(0.206) = 0.113 in. The above calculation the compression stiffener effective. indicates is not that fully iv. Location of Neutral Axis and Computation of πΌx and Sx . a. Location of Neutral Axis. Assuming that the web element (element 7 in Fig. 4.16) is fully effective, the neutral axis can be located by using the following table. See Fig. 4.16 for dimensions of elements. 140 4 FLEXURAL MEMBERS | f | | 41.05 | | = 0.847 π = || 2 || = || | | f1 | | 48.44 | k = 4 + 2(1 + π)3 + 2(1 + π) = 20.30 From Fig 4.14, the out-to-out web depth h0 = 10.00 in. and the out-to-out compression flange width b0 = 3.50 in. Since h0 βb0 = 10.00β3.50 = 2.86 < 4, use Eq. (3.47a), π1 = ππ 3+π where πe is the effective width of the web determined in accordance with Eqs. (3.32)–(3.35) with π1 substitued for f and π = 20.30 as follows: Figure 4.16 Effective lengths and stress distribution using fully effective web. Element 1 2 3 4 5 6 7 Total π¦cg Effective Length L (in.) 0.5512 2(0.206) = 0.4120 3.1624 2(0.206) = 0.4120 2.2300 0.1130 9.6624 16.5430 Distance from Top Fiber y (in.) ∑ (Ly) 89.3135 = = ∑ = 5.399 in. 16.5430 πΏ 9.5556 9.9148 9.9625 0.0852 0.0375 0.2254 5.0000 β 9.6624 = = 128.83 < 200 OK π‘ 0.075 √ 48.44 1.052 (128.83) π= √ 29,500 20.30 = 1.219 > 0.673 1 − 0.22βπ π= = 0.672 π ππ = πh = (0.672)(9.6624) = 6.4931 in. π1 = Ly(in.2 ) 5.2670 4.0849 31.5054 0.0351 0.0836 0.0255 48.3120 89.3135 Use Section 3.3.1.2 in this volume or Section 1.1.2 of the North American Specification to check the effectiveness of the web element. From Fig. 4.16, ) ( 5.2302 = 48.44 ksi (Compression) f1 = 50 5.399 ) ( 4.4322 f2 = 50 = 41.05 ksi (Tension) 5.399 ππ 6.4931 = = 1.6878 in. 3+π 3 + 0.847 Because π > 0.236, Eq. (3.47b) is used to compute b2 : 1 π2 = πe = 3.2465 in. 2 π1 + π2 = 4.9343 in. Since the value of π1 + π2 is less than 5.2302 in. shown in Fig. 4.16, the web element is not fully effective as assumed. The neutral axis should be relocated by using the partially effective web. The procedure is iterative as illustrated below. b. Location of Neutral Axis Based on Ineffective Web Elements. As the first iteration, the ineffective portion of the web can be assumed as follows: 5.2302 − (π1 + π2 ) = 5.2302 − 4.9343 = 0.2959 in. Therefore, the effective lengths of all elements are shown in Fig. 4.17 using partially effective web. BENDING STRENGTH AND DEFLECTION 141 1–0.22β1.233 = 0.666 1.233 πe = πh = 6.4352 in. π= πe = 1.6820 in. 3+π 1 π2 = ππ = 3.2176 in 2 π1 = π2 = 4.8996 in. b1 = Because the above computed value of π1 + π2 is less than the previous value of 4.9343 in. by 0.7%, additional iterations are required. For the second iteration, the ineffective portion of the web is 5.2922 − (π1 + π2 ) = 5.2922 − 4.8966 = 0.3926 in. By using the same procedure shown above, the neutral axis can be relocated as follows: Figure 4.17 Effective lengths and stress distribution using partially effective web (first iteration). Element Element 1 2 3 4 5 6 7 8 π¦cg = Effective Length L (in.) Distance from Top Fiber y (in.) 0.5512 0.4120 3.1624 0.4120 2.2300 0.1130 7.6787 1.6878 16.2471 9.5556 9.9148 9.9625 0.0852 0.0375 0.2254 5.9919 1.0127 Ly(in.2 ) 5.2670 4.0849 31.5054 0.0351 0.0836 0.0255 46.0100 1.7092 88.7207 88.7207 = 5.461 in. 16.2471 From Fig. 4.17, π1 = 48.45 ksi (compression) π2 = 40.01 ksi (tension) β k = 19.83 = 128.83 π‘ √ 48.45 1.052 (128.83) π= √ 29,500 19.83 = 1.233 > 0.673 π = 0.826 1 2 3 4 5 6 7 8 Effective Length L (in.) Distance from Top Fiber y (in.) 0.5512 0.4120 3.1624 0.4120 2.2300 0.1130 7.5878 1.6820 16.1504 9.5556 9.9148 9.9625 0.0852 0.0375 0.2254 6.0373 1.0098 π¦cg = Ly(in.2 ) Ly2 (in.3 ) 5.2670 4.0849 31.5054 0.0351 0.0836 0.0057 45.8098 1.6985 88.5098 50.3298 40.5009 313.8727 0.0030 0.0031 0.0057 276.5675 1.7151 682.9977 88.5098 = 5.481 in. 16.1504 From Fig. 4.18, π1 = 48.46 ksi (compression) π2 = 39.68 ksi (tension) β = 128.83 π‘ √ 1.052 48.46 π= √ (128.83) 29,500 19.68 π = 0.819 k = 19.68 = 1.238 > 0.673 π= 1–0.22β1.238 = 0.664 1.238 142 4 FLEXURAL MEMBERS πΌπ₯′ = 234.6337 in.3 πΌπ₯ = πΌπ₯′ π‘ = (234.6337)(0.075) = 17.598 in.4 17.598 = 3.211 in.3 5.481 2. Nominal and Allowable Moments. The nominal moment for considering local buckling is ππ₯ = πnπ = πe πΉy = πx πΉy = 3.211(50) = 160.55 in.-kips The allowable moment is π 160.55 ππ = ππ = = 96.14 in.-kips Ωπ 1.67 B. LRFD Method The nominal moment for the LRFD method is the same as that computed for the ASD method. From item A above, the nominal moment about the x axis of the C-section is πππ = 160.55 in-kips Figure 4.18 Effective lengths and stress distribution using partially effective web (second interaction). πe = πh = 6.4158 in. πe = 1.6800 in. 3+π 1 π2 = πe = 3.2079 in. 2 π1 = π2 = 4.8879 in. π1 = Because the above computed value of π1 + π2 is approximately equal to the value of π1 + π2 computed from the first iteration, it is acceptable. Better accuracy can be obtained by using additional iterations. c. Moment of Inertia and Section Modulus. The moment of inertia based on line elements is πΌ1′ = 1 (0.5512)3 12 = 0.0140 1 (0.113)3 12 = 0.0001 πΌ6′ = = 1 (7.5878)3 12 πΌ8′ = 1 (1.6820)3 12 πΌ7′ = 36.4054 = 0.3965 ∑ (Ly2 ) = 682.9977 πΌπ§′ = 719.8137 in.3 (∑ ) − πΏ (π¦2cg ) = −(16.1504)(5.481)2 = −485.1800 The corresponding available moment: πb πππ = 0.9(160.55) = 144.50 in.-kips Example 4.6 For the hat section with a stiffened compression flange as shown in Fig. 4.19, determine the allowable moment (πa ) about the x axis for the ASD method and the design moment (πb πππ ) for the LRFD method. Assume that the yield stress of steel is 50 ksi, and the member does not subject to lateral–torsional buckling. Determine the nominal moment due to local buckling with initiation of yielding. The linear method can be used to determine the member sectional properties. A. ASD Method 1. Calculation of Sectional Properties. In order to use the linear method, midline dimensions are shown in Fig. 4.20. i. Corner Element. (Figs. 1.32 and 4.20) 1 π ′ = π + π‘ = 0.240 in. 2 Arc length: πΏ = 1.57π ′ = 0.3768 in. c = 0.637R′ = 0.1529 in. ii. Location of Neutral Axis. a. First Approximation. For the compression flange, π€ = 15 − 2(π + π‘) = 14.415 in. π€ = 137.29 π‘ BENDING STRENGTH AND DEFLECTION Figure 4.19 Example 4.6 Figure 4.20 Line elements. Using Eqs. (3.32)–(3.35) and assuming π = πΉy = 50 ksi, √ 1.052 50 π = √ (137.29) = 2.973 > 0.673 29,500 4 1 − 0.22β2.973 π= = 0.311 2.973 π = πw = 0.311(14.415) = 4.483 in. By using the effective width of the compression flange and assuming that the web is fully effective, the neutral axis can be located as follows: Element 1 2 3 4 5 Total Effective Length L (in.) 2 × 1.0475 2 × 0.3768 2 × 9.4150 2 × 0.3768 = = = = 2.0950 0.7536 18.8300 0.7536 4.4830 26.9152 Distance from Top Fiber y (in.) ∑ (Ly) 122.7614 = ycg = ∑ = 4.561 in. 26.9152 L 9.9475 9.8604 5.0000 0.1396 0.0525 143 Ly(in.2 ) 20.8400 7.4308 94.1500 0.1052 0.2354 122.7614 144 4 FLEXURAL MEMBERS Because the distance π¦cg is less than the half depth of 5.0 in., the neutral axis is closer to the compression flange and, therefore, the maximum stress occurs in the tension flange. The maximum compressive stress can be computed as follows: ) ( 4.561 = 41.93 ksi π = 50 10 − 4.561 Since the above computed stress is less than the assumed value, another trial is required. b. Second Approximation. After several trials, assume that π = 40.70 ksi π = 2.682 > 0.673 π = 4.934 in. Distance Effective from Top Element Length L (in.) Fiber y (in.) 1 2 3 4 5 Total 2.0950 0.7536 18.8300 0.7536 4.9340 27.3662 π¦cg = 122.7850 = 4.487 in. 27.3662 that is, 9.9475 9.8604 5.0000 0.1396 0.0525 Ly(in.2 ) Ly2 (in.3 ) 20.8400 207.3059 7.4308 73.2707 94.1500 470.7500 0.1052 0.0147 0.2590 0.0136 122.7850 751.3549 ( π = 4 + 2(1 + π)3 + 2(1 + π) = 4 + 2(2.245)3 + 2(2.245) = 31.12 From Fig 4.19, β0 = out-to-out depth of web = 10.00 in. = 15.00 in. Since β0 βπ0 = 10β15 = 0.667 < 4, then use Eq. (3.47a), ππ π1 = 3+π where be is the effective width of the web determined in accordance with Eqs. (3.32)–(3.35) with π1 substitued for f and π = 31.12 as follows: β 9.415 = = 89.67 < 200 OK π‘ 0.105 √ 1.052 38.04 (89.67) = 0.607 < 0.673 π= √ 29,500 31.12 πe = β = 9.415 in. πe = 2.218 in. 3+π Since π > 0.236, 1 π2 = πe = 4.7075 in. 2 π1 + π2 = 6.9255 in. π1 = ) 4.487 = 40.69 ksi 10 − 4.487 Since the above computed stress is close to the assumed value, it is OK. iii. Check the Effectiveness of the Web. Use Section 3.3.1.2 in this volume or Section 1.1.2 of the North American Specification to check the effectiveness of the web element. From Fig. 4.21, ) ( 4.1945 π1 = 50 = 38.04 ksi (compression) 5.513 ) ( 5.2205 π2 = 50 = 47.35 ksi (tension) 5.513 |π | π = || 2 || = 1.245 | π1 | π = 50 π0 = out-to-out width of compression flange Because the computed value of π1 + π2 is greater than the compression portion of the web (4.1945 in.), the web element is fully effective. iv. Moment of Inertia and Section Modulus. The moment of inertia based on line elements is ( ) 1 (9.415)3 = 139.0944 2πΌ3′ = 2 12 ∑ (Ly)2 = 751.3549 πΌz′ = 890.4493 in.3 (∑ ) − πΏ (π¦2cg ) = −27.3663(4.487)2 = −550.9683 in.3 πΌx′ = 339.4810 in.3 The actual moment of inertia is πΌπ₯ = πΌπ₯′ π‘ = (339.4810)(0.105) = 35.646 in.4 The section modulus relative to the extreme tension fiber is 35.646 ππ₯ = = 6.466 in.3 5.513 2. Nominal and Allowable Moments. The nominal moment for section strength is πππ = πe πΉy = πx πΉy = (6.466)(50) = 323.30 in.-kips The allowable moment is π 323.30 πa == ππ = = 193.59 in.-kips Ωb 1.67 BENDING STRENGTH AND DEFLECTION Figure 4.21 145 Effective lengths and stress distribution using fully effective web. B. LRFD Method The nominal moment for the LRFD method is the same as that computed for the ASD method. From item A above, the nominal moment about the x axis of the hat section is πππ = 323.30 in.-kips The corresponding design moment is: πb πππ = 0.9(323.30) = 290.97 in.-kips Example 4.7 For the section with an intermediate stiffener as shown in Fig. 4.22, determine the allowable moment (πa ) about the x axis for the ASD method and the design moment (πb πππ ) for the LRFD method. Use the linear method with πΉy = 33 ksi. The nominal moment is determined by initiation of yielding. 2.2662 2.3962 Figure 4.23 2.435 2.565 Example 4.7; line elements. SOLUTION A. ASD Method 1. Calculation of Sectional Properties. Using the linear method as shown in Fig. 4.23. i. Corner Element. (Figs. 1.32 and 4.23) 1 π ′ = π + π‘ = 0.1313 in. 2 Arc length: πΏ = 1.57π ′ = 1.57(0.1313) = 0.2063 in. π = 0.637R′ = 0.637(0.1313) = 0.0836 in. Figure 4.22 Example 4.7. ii. Location of Neutral Axis Based on Section 3.3.3.3.1 in this volume or Section 1.4.1 of the North American Specification. 146 4 FLEXURAL MEMBERS a. First Approximation. For the top compression flange, πo = 12 − 2(π + π‘) = 11.6624 in. πp = π€ = 5.5686 in. = 24.027 The modification factor for the distortional plate buckling coefficient can be computed as follows: β = 5 − 2(π + π‘) = 4.6625 πo 11.6624 = = 2.501 > 1 β 4.6625 11 − πo ββ 11 − 2.501 π = = 5 5 1 = 1.700 > OK 2 π΄s = [2(0.7) + 4(0.2063)](0.075) = 0.1669 in.2 π΄g = 2(5.5686)(0.075) + 0.1669 = 1.0022 in.2 The moment of inertia of the full intermediate stiffener (elements 7, 8, and 9 in Fig. 4.23) about its own centroidal axis is given as ] [ ( ) 1 (0.7)3 + 4(0.2063)× 2 12 πΌs = (0.075) (0.35 + 0.0836)2 the moment of inertia of the stiffener about the centerline of the flat portion of the element as 2 = 0.015923 + 0.1669(0.4813)2 and the plate local buckling coefficient for the subelement [Eq. 3.91)] as πloc = 4(π0 βπp ) = 4(11.6624β5.5686) 2 = 17.545 From Eqs. (3.92)–(3.95), 10.92πΌsp 10.92(54.585 × 10−3 ) πΎ= = π0 π‘3 (11.6624)(0.075)3 0.596068 = 121.150 0.00492 π΄ 0.1669 = 0.1908 πΏ= s = π0 π‘ 11.6624 × 0.075 = π½ = [1 + πΎ(π + 1)]1β4 = [1 + 121.150(1 + 1)]0.25 = 3.949 πd = plate buckling coefficient for distortional buckling = = (1 + π½ 2 )2 + πΎ(1 + π) π½ 2 [1 + πΏ(π + 1)] (1 + 3.9492 )2 + 121.150(1 + 1) 3.9492 [1 + 0.1908(1 + 1)] = 40.846 > (πloc = 17.545) π = minimum of (Rkd and πloc ) = 17.545 Then πcrπ = ππ 2 πΈ 12(1 − π2 )(π0 βπ‘)2 = = 54.585 × 10−3 in.4 2 Rkd = (1.700)(24.027) use = 15.923 × 10−3 in.4 πΌsp = πΌs + π΄s (0.35 + 0.0836 + 0.0477) Since (17.545)π 2 (29, 500) 12(1 − 0.32 )(11.6624β0.075)2 = 19.346 ksi Assuming that π = πΉy = 33 ksi yields √ √ π 33 π= = πΉcrπ 19.346 = 1.306 > 0.673 1 − 0.22β1.306 π= = 0.637 1.306 From Eq. (3.85), the effective width of elements 7, 8, 9, and 10 located at the centroid of the top flange, including the intermediate stiffener, is given as ( ) ) ( π΄g 1.0022 = 0.637 πe = π π‘ 0.075 = 8.512 in. The location of the centroid from the top fiber of the flange is π¦7−10 = 2(5.5686)(0.057)(0.075β2) +π΄s (0.7β2 + 3β32 + 0.075) π΄g = 0.1176 in. from top fiber BENDING STRENGTH AND DEFLECTION Element Effective Length L (in.) Distance from Top Fiber y (in.) 1 2 × 0.5812 = 1.1624 4.5406 2 2 × 0.2063 = 0.4126 4.9148 3 2 × 3.1624 = 6.3248 4.9625 4 2 × 0.2063 = 0.4126 4.9148 5 2 × 4.6624 = 9.3248 2.5000 6 2 × 0.2063 = 0.4126 0.0852 8.5120 0.1176 7–10 Total 26.5618 ∑ Ly 65.0686 π¦cg = ∑ = = 2.4497 in. < 2.5 in. 26.5618 πΏ ) ( 2.4497 (33) = 31.70 ksi π= 5 − 2.4497 Ly(in.2 ) 5.2780 2.0278 31.3868 2.0278 23.3120 0.0352 1.001 65.0686 π0 = out-to-out width of 1 − 0.22βπ = 0.650 π ( ) π΄g πe = π = 8.6857 in. π‘ π¦7−10 = 0.1176 in.from top fiber 1 2 3 4 5 6 7–10 Total 1.1624 0.4126 6.3248 0.4126 9.3248 0.4126 8.6857 26.7355 4.5406 4.9148 4.9625 4.9148 2.5000 0.0852 0.1176 65.089 = 2.435 in. 26.7355 ) ( 2.435 (33) = 31.33 ksi π= 5 − 2.435 π¦cg = π = 4 + 2(1 + π)3 + 2(1 + π) = 27.47 = 5.00 in. π= Element 2.2662 = 29.156 ksi 2.565 2.3962 π2 = 33 = 30.828 ksi 2.565 |f | π = || 2 || = 1.126 | f1 | π1 = 33 β0 = out-to-out depth of web π = 31.3 ksi √ π π= = 1.272 > 0.673 πcrπ Distance from Top Fiber y (in.) Since the computed stress is close to the assumed value of 31.3 ksi, it is OK. To check if the web is fully effective, refer to Fig. 4.23: From Fig 4.22, Since the computed compression stress, f, is considerably less than 33 ksi, additional trials are required. After several trials, it was found that the stress should be about 31.3 ksi. b. Additional Approximation. Assume Effective Length L (in.) 147 Ly(in.2 ) Ly2 (in.3 ) 5.2780 2.0278 31.3868 2.0278 23.3120 0.0352 1.0214 65.089 23.9653 9.9664 155.7570 9.9664 58.2800 0.0030 0.1201 258.058 compression flange = 12.00 in. Since β0 βπ0 = 5β12 = 0.417 < 4, then use Eq. (3.47a) πe π1 = 3+π where be is the effective width of the web determined in accordance with Eqs. (3.32)–(3.35) with π1 substitued for f and π = 27.47 as follows: β 4.6624 = = 62.17 < 200 OK π‘ 0.075 √ 29.156 1.052 (62.17) = 0.392 < 0.673 π= √ 29,500 27.47 πe = β = 4.6624 in. πe 4.6624 = = 1.13 in. 3+π 3 + 1.126 Since π > 0.236, 1 π2 = πe = 2.3312 in. 2 b1 = π2 = 3.462 in. > 2.2662 in. b1 = The web is fully effective as assumed. iii. Total Ix and Sx . 1 (4.6624)3 = 16.8918 12 1 2πΌ1′ = 2 × (0.5812)3 = 0.0327 12 2(πΌ2′ + πΌ4′ + πΌ6′ ) = 0.0020 2πΌ5′ = 2 × 148 4 FLEXURAL MEMBERS ∑ (Ly2 ) = 258.0345 274.9610 (∑ ) 2 − πΏ (π¦2cg ) = −(26.7355)(2.435 ) = −158.521 πΌx′ = 116.440 in.3 πΌx = πΌx′ π‘ = 116.440(0.075) = 8.7330 in.4 8.7330 = 3.4047 in.3 5 − 2.435 2. Nominal and Allowable Moments. The nominal moment for due to initiation of yielding is πx = πππ = πe πΉy = πx πΉy = (3.4047)(33) = 112.355 in.-kips The allowable moment is π 112.355 = 67.28 in.-kips πa = ππ = Ωb 1.67 B. LRFD Method The nominal moment for the LRFD method is the same as that computed for the ASD method. From the above calculations, the nominal moment about the x axis of the section is πππ = 112.355 in.-kips The corresponding design moment is: πb πππ = 0.90(112.355) = 101.12 in.-kips 4.2.3.1.2 Inelastic Reserve Capacity of Beams Prior to 1980, the inelastic reserve capacity of beams was not included in the AISI Specification because most cold-formed steel shapes have width-to-thickness ratios considerably in excess of the limits required by plastic design. Because of the use of large width-to-thickness ratios for the beam flange and web, such members are usually incapable of developing plastic hinges without local buckling. In the 1970s research work on the inelastic strength of cold-formed steel beams was carried out by Reck, Pekoz, Winter, and Yener at Cornell University.4.1–4.4 These studies showed that the inelastic reserve strength of cold-formed steel beams due to partial plastification of the cross section and the moment redistribution of statically indeterminate beams can be significant for certain practical shapes. With proper care, this reserve strength can be utilized to achieve more economical design of such members. In Europe, a study has been made by von Unger on the load-carrying capacity of transversely loaded continuous beams with thin-walled sections, in particular of roof and floor decks with trapezoidal profiles.4.5 In addition, the buckling strength and load-carrying capacity of continuous beams and steel decks have also been studied by some other investigators.4.6–4.9 In order to utilize the available inelastic reserve strength of certain cold-formed steel beams, design provisions based on the partial plastification of the cross section were added in the 1980 edition of the AISI Specification. The same provisions were retained in the 1986 and the 1996 editions of the AISI specification and the North American Specification. According to F2.4.1 of the 2016 edition of the Specification, the nominal strengths πne of those beams satisfying certain specific limitations can be determined on the basis of the inelastic reserve capacity with a limit of 1.25πe πΉy . The nominal moment πππ is the maximum bending capacity of the beam by considering the inelastic reserve strength through partial plastification of the cross section. The inelastic stress distribution in the cross section depends on the maximum strain in the compression flange, πcu . Based on the Cornell research work on hat sections having stiffened compression flanges,4.1 the design provision included in Section F2.4.1 of the North American Specification limits the maximum compression strain to be πΆy πy , that is, πcu = πΆy πy (4.75) where πy = yield strain, = πΉy βE, in.βin. πΈ = modulus of elasticity of steel, 29.5 × 103 ksi (203 GPa or 2.07 × 106 kgβcm2 ) πΉy = yield stress of steel, ksi and πΆy is the compression strain factor determined as follows: 1. Stiffened compression elements without intermediate stiffeners: a. When π€βπ‘ ≤ π1 , πΆy = 3.0 b. When π1 < π€βπ‘ < π2 , πΆy = 3 − 2 ( π€βπ‘ − π1 π2 − π1 (4.76) ) (4.77) c. When π€βπ‘ ≥ π2 , πΆy = 1.0 (4.78) where 1.11 π1 = √ πΉy βπΈ 1.28 π2 = √ πΉy βπΈ The relationship between πΆy and the w/t ratio of the compression flange is shown in Fig. 4.24. BENDING STRENGTH AND DEFLECTION 149 Eq. (4.76) Eq. (4.77) Eq. (4.78) Figure 4.24 Factor Cy for stiffened compression elements without intermediate stiffeners. 2. Unstiffened compression elements: i. Unstiffened compression elements under a stress gradient causing compression at one longitudinal edge and tension at the other longitudinal edge: β§3.0 (4.79π) π ≤ π3 βͺ βͺ3 − 2[(π − π3 )β(π4 − π3 )] πΆy = β¨ (4.79π) βͺπ3 ≤ π ≤ π4 βͺ1 π ≥ π4 (4.79π) β© where π is the slenderness factor defined in Section 3.3.1.1, π3 = 0.43 (4.79d) π4 = 0.673(1 + π) (4.79e) and π is defined in Section 1.2.2 of the Specification. ii. Unstiffened compression elements under a stress gradient causing compression at both longitudinal edges: (4.79f) πΆy = 1 iii. Unstiffened compression elements under uniform compression: (4.79g) πΆy = 1 3. Multiple-stiffened compression elements and compression elements with edge stiffeners πΆy = 1.0 (4.80) No limit is placed on the maximum tensile strain in the North American Specification. For the above requirements, Eqs. (4.79a)–(4.79g) were added in 2004 for sections having unstiffened elements under a stress gradient.1.343 These added design equations are based on the research work conducted by Bamback and Rasmussen at the University of Sydney on I- and plain channel sections in minor-axis bending.4.194,4.195 The πΆy values are dependent on the stress ratio π and slenderness factor π of the unstiffened element with the stress gradient determined in Section 3.3.2.2. On the basis of the maximum compression strain εcu allowed in Eq. (4.75), the neutral axis can be located by using Eq. (4.81), and the nominal moment πne can be determined by using Eq. (4.82) as follows: πdA = 0 (4.81) πydA = πππ (4.82) ∫ ∫ where π is the stress in the cross section. For hat sections Reck, Pekoz, and Winter gave the following equations for the nominal moments of sections with yielded tension flange and sections with tension flange not yielded: a. Sections with Yielded Tension Flange at Nominal Moment.4.1 For the stress distributions shown in Fig. 4.25, Eqs. (4.83)–(4.88) are used for computing the values of π¦c , π¦t , π¦p , π¦cp , π¦tp , and Mn . For the purpose of simplicity, midline dimensions are used in the calculation: π¦c = πt − πc + 2π 4 (4.83) 150 4 FLEXURAL MEMBERS Figure 4.25 Stress distribution in sections with yielded tension flange at nominal moment.4.1 π¦t = π − π¦c (4.84) π¦c πcu βπy (4.85) π¦cp = π¦c − π¦p (4.86) π¦p = π¦tp = π¦t − π¦p πππ (4.87) ) 4 1 = πΉy π‘ πc π¦c + 2π¦cp π¦p + π¦cp + (π¦p )2 2 3 ( ) ] 1 (4.88) +2π¦tp π¦p + π¦tp + πy π¦t 2 [ Figure 4.26 ( b. Sections with Tension Flange Not Yielded at Nominal Moment.4.1 For the stress distribution shown in Fig. 4.26, π¦c is computed from the following quadratic equation: π¦2c ( ) 1 − πΆy + π¦c (πc + 2πΆy π + πΆy πt ) 2− πΆy − (πΆy π 2 + πΆy πt π) = 0 (4.89) Subsequently, the values of π¦t , π¦p , and π¦cp can be computed from Eqs. (4.84),(4.85), and (4.86), respectively. Stress distribution in sections with tension flange not yielded at nominal moment.4.1 BENDING STRENGTH AND DEFLECTION If π¦p > π¦t , then the case in part (b) above applies and the nominal moment Mnπ is computed as follows: [ ( ) π¦cp 2 πππ = πΉy π‘ πc π¦c + 2π¦cp π¦p + + (π¦p )2 2 3 ( ) ( )] πt πt 2 + (π¦t )2 + πy π¦t (4.90) 3 πΉy πΉy In Eq. (4.90), πt = πΉy πΆy π¦t βπ¦c . It should be noted that according to Section F2.4.1 of the North American Specification, Eqs. (4.88) and (4.90) can be used only when the following conditions are met: 151 SOLUTION A. ASD Method 1. Dimensions of Section. By using the midline dimensions and square corners, the widths of compression and tension flanges and the depth of webs are computed as follows: a. Width of compression flange: πc = 3 − 0.105 = 2.895 in. b. Width of tension flange: πt = 2(1.34 − 0.105β2) = 2.576 in. c. Depth of webs: 1. The member is not subject to twisting or to lateral, torsional, or flexural–torsional buckling. 2. The effect of cold work of forming is not included in determining the yield stress πΉy . 3. The ratio of the depth of the compression portion of the web to its thickness does not exceed π1 . 4. The shear force does not exceed 0.35πΉy for ASD and 0.6πΉy for LRFD and LSD times the web area (ht for stiffened elements or wt for unstiffened elements). 5. The angle between any web and the vertical does not exceed 30β . π = 3 − 0.105 = 2.895 in. All dimensions are shown in Fig. 4.28a. Check the effective width of the compression flange: ) ( 3 + 0.105 = 2.415 in. w=3−2 16 w 2.415 = = 23 t 0.105 k = 4.0 f = Fy = 33 ksi √ 1.052 33 λ = √ (23) 29,500 4 = 0.405 < 0.673 It should also be noted that, when applicable, effective design widths should be used in the calculation of sectional properties. Example 4.8 For the hat section (3 × 3 × 0.105 in.) shown in Fig. 4.27, determine the allowable moment (πa ) about the x axis for the ASD method and the design moment (πb πππ ) for the LRFD method. Consider the inelastic reserve capacity according to Section F2.4.1 of the 2016 edition of the North American Specification. Use πΉy = 33 ksi and assume that lateral support is adequately provided. b = w = 2.415 in. Therefore, the compression flange is fully effective. 2. Strain Diagram. The w/t ratio of the stiffened compression flange is given as π€ = 23 π‘ 1.11 1.11 π1 = √ = 33.2 =√ 33β29,500 πΉy βπΈ Since π€βπ‘ < (π1 = 33.2), according to Eq. (4.76), πΆy = 3.0. Therefore, πcu = 3 πy , as shown in Fig. 4.28b. 3. Stress Diagram. The values of π¦c , π¦t , π¦p , π¦cp , and π¦tp are computed by using Eqs. (4.83)–(4.87) as follows: πt − πc + 2π 2.576 − 2.895 + 2 × 2.895 = 4 4 = 1.368 in. π¦c = Figure 4.27 Example 4.8. π¦t = π − π¦c = 2.895 − 1.368 = 1.527 in. π¦c 1.368 π¦p = = = 0.456 in. πcu βπy 3 152 4 FLEXURAL MEMBERS Figure 4.28 Stress distribution: (a) midline dimensions; (b) strain; (c) stress. π¦cp = π¦c − π¦p = 1.368 − 0.456 = 0.912 in. π¦tp = π¦t − π¦p = 1.527 − 0.456 = 1.071 in. All dimensions are shown in Fig. 4.28c. 4. Nominal Moment Mnπ . In order to utilize the inelastic reserve capacity, the North American Specification requirements must be checked: π¦c 1.368 = = 13.03 < (π1 = 33.2) OK π‘ 0.105 Therefore, the nominal moment is ( ) [ 4 1 Mππ = Fy t bc yc + 2ycp yp + ycp + (yp )2 2 3 ( ) ] 1 +2ytp yp + ytp + bt yt 2 [ = (33)(0.105) (2.895)(1.368) + 2(0.912) ( ) 1 4 × 0.456 + × 0.912 + (0.456)2 2 3 ( ) 1 + 2(1.071) 0.456 + × 1.071 2 ] + (2 × 1.288)(1.527) B. LRFD Method The nominal moment for the LRFD method is the same as that computed for the ASD method. From item A above, the nominal moment about the x axis of the hat section is πππ = 40.93 in.-kips The corresponding design moment is: ππ πππ = (0.9)(40.93) = 36.84 in.-kips Example 4.9 For the I-section with unequal flanges as shown in Fig. 4.29, determine the allowable moment (πa ) about the x axis for the ASD method and the design moment (πb πn ) for the LRFD method. Consider the inelastic reserve = 41.43 in.-kips 5. Based on the method illustrated in Example 4.6, πe for the given hat section is 0.992 in.3 The nominal moment, πππ should be limited to 1.25πe πΉy according to the Speccfication. Therefore 1.25πe πΉy = 1.25(0.992)(33) = 40.93 in.-kips < πππ 6. Allowable Moment Ma . Because πππ exceeds 1.25ππ πΉπ¦ , use Mππ = 1.25Se Fy = 40.93 in.-kips Ma = Mππ 40.93 = = 24.51 in.-kips Ωb 1.67 Figure 4.29 Example 4.9. BENDING STRENGTH AND DEFLECTION capacity and use πΉy = 50 ksi. Assume that the lateral support is adequately provided to prevent lateral buckling. SOLUTION A. ASD Method 1. Dimensions of Section. By using the midline dimensions and square corners, the widths of compression and tension flanges and the depth of webs are computed as follows: The flat width of the unstiffened compression flange according to Section 3.2 is ( ) 3 π€ = 2.5 − (π + π‘) = 2.5 − + 0.135 16 = 2.1775 in. π€ 2.1775 = = 16.13 π‘ 0.135 For π = πΉy = 50 ksi in the top fiber and k = 0.43 for the unstiffened flange, √ 1.052 50 π= √ (16.13) = 1.065 > 0.673 29,500 0.43 ( ) 1 − 0.22βπ π = πw = π€ = 1.622 in. π ) ( ) ( πc 1 0.135 3 = π + π + π‘ = 1.622 + + 2 2 16 2 = 1.877 in. πc = 3.754 in. The width of the tension flange is determined as πt π‘ 0.135 =1− =1− = 0.9325 in. 2 2 2 πt = 1.865 in. 153 The depth of the webs is given as π = 8.0 − π‘ = 8.0 − 0.135 = 7.865 in. All midline dimensions are shown in Fig. 4.30a. 2. Strain Diagram. For an unstiffened compression flange under uniform compression, πΆy = 1.0. Therefore, πcu = πy , as shown in Fig. 4.30b. 3. Stress Diagram. The values of π¦c , π¦t , π¦p , and π¦tp are computed by using Eqs. (4.83)–(4.87) as follows: πt − πc + 2π 1.865 − 3.754 + 2(7.865) = 4 4 = 3.46 in. π¦c = π¦t = π − π¦c = 7.865 − 3.46 = 4.405 in. π¦c π¦p = = π¦c = 3.46 in. πcu βπy π¦cp = 0 π¦tp = π¦t − π¦p = 4.405 − 3.46 = 0.945 in. All dimensions are shown in Fig. 4.30c. 4. Nominal Moment. In order to satisfy the North American Specification requirements for using the inelastic reserve capacity, check the π¦c βπ‘ ratio against the limit of λ1 : π¦c 3.46 = = 25.63 π‘ 0.135 1.11 1.11 π1 = √ = 26.96 =√ 50β29,500 πΉy βπΈ Figure 4.30 Stress distribution: (a) midline dimensions; (b) strain; (c) stress. 154 4 FLEXURAL MEMBERS Since π¦c βπ‘ < λl , OK. Therefore, the nominal moment is determined as ( ) ] [ 4 1 πππ = πΉy π‘ πc π¦c + (π¦p )2 + 2π¦tp π¦p + π¦tp + πt π¦t 3 2 [ 4 = 50(0.135) (3.754 × 3.46) + (3.46)2 + 2(0.945) 3 ( ) ] 1 × 3.46 + × 0.945 + 1.865(4.405) 2 = 301.05 in. − kips 5. Following the same method illustrated in Example 4.4, the effective section modulus based on the yielding, πe = 6.247 in.3 The nominal moment, πππ should be limited to 1.25πe πΉy according to the Specification: (a) For ππ ≤ 0.776 πππ = πne (4.91) (b) For λπ > 0.776 [ πππ where λπ = ( ) ]( ) πcrπ 0.4 πcrπ 0.4 = 1-0.15 πne πne πne √ πne βπcrπ (4.92) (4.93) πne = Nominal flexural strength [resistance] for lateral–torsional buckling as defined in Specification Section F2 πcrπ = Critical elastic local buckling moment, determined in accordance with Specification Appendix 2 1.25 πe πΉy = (1.25)(6.247)(50) = 390.4 in. − kips > πππ 5. Nominal Moment and Allowable Moment. Because πππ is less than 1.25πe πΉy , use πππ for the nominal moment, that is, ππ = πππ = 301.05 in. − kips The allowable design moment is π 301.05 πa = π = = 180.27 in.-kips Ωπ 1.67 B. LRFD Method The nominal moment for the LRFD method is the same as that computed for the ASD method. From item A above, the nominal moment about the x axis of the I-section with unequal flanges is πn = 301.05 in. − kips The corresponding design comment is: ππ ππ = (0.9)(301.05) = 270.95 in.-kips 4.2.3.2 Direct Strength Method The Direct Strength Method considers the strength due to local buckling as the function of the local-buckling moment, πcrπ , and the yield stress, πΉy . How to obtain the local buckling moment using readily available software or through analytical approach is discussed in Section 3.5. The following design provisions, developed by Schafer and Pekoz3.254,3.255 , were first adopted into the North American Specification in 2004 as Appendix 1. In the 2016 edition, they are incorporated into the main body of the Specification:1.417 F3.2.1 Members Without Holes The nominal flexural strength [resistance], πππ , for considering interaction of local buckling and global buckling shall be determined as follows: 4.2.3.2.1 Members with Holes. As discussed in Section 3.5, the Direct Strength Method for considering members with holes was developed by Moen and Schafer et al.3.273–3.275 The design provisions was introduced into Appendix 1 of the 2012 edition of the North American Specification. In 2016, these design provisions were incorporated into the main body of the Specification1.417 as Section F3.2.2, and are excerpted as follows: F3.2.2 Members With Holes The nominal flexural strength [resistance], πππ , for local buckling of beams with holes shall be calculated in accordance with Specification Section F3.2.1, except πcrπ shall be determined including the influence of holes: πππ ≤ πynet (4.94) where πynet = Member yield moment of net cross-section = Sfnet Fy (4.95) where πfnet = Net section modulus referenced to the extreme fiber at first yield πΉy = Yield stress Design examples will be provided to illustrate the provisions. 4.2.3.2.3 Members Considering Local Inelastic Reserve Strength The local inelastic reserve strength is plotted in Fig. 3.68b in the region where πn exceeds πy . Based on the research by Shifferaw and Schafer,4.296 the inelastic reserve strength can be considered when the predicted lateral–torsional buckling strength, πne is greater than yield moment, i.e., πne > πy . Similar to the Effective Width Method to predict the inelastic reserve strength, the ratio of the maximum compressive strain to the yield strain is limited to 3. For cross-sections with the first yielding in BENDING STRENGTH AND DEFLECTION tension, it is recommended that the ratio of the maximum tensile strain to the yield strain be limited to 3 as well. The following design provisions are excerpted from the North American Specification:1.417 F3.2.3 Members Considering Local Inelastic Reserve Strength Inelastic reserve capacity is permitted to be considered as follows, provided λπ ≤ 0.776 and πne ≥ πy : (a) Sections symmetric about the axis of bending or sections with first yield in compression: 2 )(ππ − ππ¦ ) πππ = ππ¦ + (1 − 1βπΆπ¦π (4.96) (b) Sections with first yield in tension: 2 πππ = πyc + (1 − 1βπΆπ¦π )(ππ − πyc ) ≤ πyt3 (4.97) where λπ = √ My βMcrl (4.98) πne = Nominal flexural strength [resistance] as defined in Specification Section F2 √ (4.99) Cπ¦π = 0.776βππ ≤ 3 πcrπ = Critical elastic local buckling moment, determined in accordance with Specification Appendix 2 πp = Member plastic moment as given in Eq. (4.73) πy = Member yield moment in accordance with Specification Section F2.1 πyc = Moment at which yielding initiates in compression (after yielding in tension). Myc = My may be used as a conservative approximation Myt3 = My + (1 − 1βC2yt )(Mp − My ) (4.100) πΆyt = Ratio of maximum tension strain to yield strain = 3 4.2.4 Distortional Buckling Strength The flexural strength of cold-formed steel beams bending about the major axis may be limited by local buckling, or lateral–torsional buckling. For members with edge-stiffened flanges, the flexural strength may also be limited by distortional buckling. As shown in Fig. 4.31, the local buckling mode of a C-section for major-axis bending consists of buckling of the compression portion of the web, the compression flange, and edge stiffener without movement of the line junction between the flange and edge stiffener. For this type of limit state, the section strength of the member is 155 determined according to Section 4.2.3. For the flange distortional buckling mode, the flange and edge stiffener rotate about the flange–web junction with some rotational resistance provided by the web. This mode of failure occurs at considerably longer wavelengths than local buckling but generally shorter wavelength than lateral–torsional buckling. The distortional buckling may also take place in sections as shown in Fig. 3.2(b) and 3.2(c), where the portion of the flange (with intermediate stiffeners as shown in Fig. 3.2(b)) or the portion of the lip and the flange (as shown in Fig. 3.2(c)) starts to rotate about the junction(s) between the flange and web. Distortional buckling may occur simultaneously with local buckling.1.358,1.358,4.208,4.223,4.224 Research work indicated that the local–distortional interaction is generally weak and that if this limit state is included in the design requirements the resulting capacities are not consistent with observations.1.412 Therefore, no design provisions are currently included in the North American Specification for this limit state. For detailed discussion of modal interactions, see Section 13.4.4 of the SSRC guide.1.412 In earlier years, distortional buckling has not been specifically considered for the design of cold-formed steel members having edge-stiffened compression flanges. The AISI design provisions provided by Desmond et al.3.76 for uniformly compressed element with a simple lip edge stiffener account for the inability of the stiffener to prevent flange buckling by reducing the local buckling coefficient k to less than 4.0 for the partially stiffened compression flange. The reduced buckling coefficient is then used to compute the effective width of the flange element. However, in 1992 Kwon and Hancock found that the AISI approach is unconservative for distortional buckling of C-sections composed of high-strength steel using a yield stress of 80 ksi (550 MPa or 5624 kg/cm2 ).4.196 In 1999, Schafer and Pekoz indicated that the AISI-reduced local buckling coefficient is only intended to be used in conjunction with the specific effective width expressions and is not actually the elastic buckling coefficient for distortional buckling.1.412,3.226 In addition, the tests conducted by Yu and Schafer showed that the AISI effective width method is inadequate to account for distortional buckling.4.206,4.210 The introduction of the Direct Strength Method3.254,3.255 provided a means to determine the member strength due to distortional buckling. As described in Section 3.5, the key to determine the member strength due to distortional buckling is to obtain the distortional buckling moment, πcrd . Numerical and analytical solutions on how to obtain πcrd are discussed in detail in Section 3.5.2. In 2004, the distortional buckling strength design provisions developed by Shafer and Pekoz3.254,3.255 were adopted 156 4 FLEXURAL MEMBERS Figure 4.31 C-section purlin buckling stress versus half wavelength for major-axis bending.1.69 in Appendix 1 of the Norther American Specification. In 2012, the distortional buckling strength for members with holes3.273–3.275 and inelastic reserve strength4.296 were added. These provisions are then incorporated into the main body of the North American Specification in 2016. These design provisions are excerpted below. F4.2 Members With Holes The nominal flexural strength [resistance], πnd , for distortional buckling shall be calculated in accordance with Specification Section F4.1, except πcrd shall be determined including the influence of holes, and when λd ≤ λd2 then: For λd ≤ λd1 πnd = πynet F4.1 Members Without Holes The nominal flexural strength [resistance], πnd , shall be calculated in accordance with Eq. (4.101) or Eq. (4.102). For λd ≤ 0.673 πnd = πy (4.101) For λd1 > λd ≤ λd2 πnd = Mynet − √ λd = πy βπcrd where πy = πfy πΉy (4.102) where λd = ) √ My βMcrd (4.107) (4.108) (4.103) (4.104) where πfy = Elastic section modulus of full unreduced cross-section relative to extreme fiber in first yielding πΉy = Yield stress πcrd = Sf Fcrd Mynet − Md2 (λd − λd1 ) λd2 − λd1 )0.5 ( )0.5 ( β€ M β‘ Mcrd crd β₯ My ≤ β’1 − 0.22 β₯ My β’ My β¦ β£ For λd > 0.673 )0.5 ( )0.5 ( β€ π β‘ πcrd crd β₯ πy πnd = β’1 − 0.22 β₯ πy β’ πy β¦ β£ ( (4.106) (4.105) where πf = Elastic section modulus of full unreduced cross-section relative to extreme compression fiber πΉcrd = Elastic distortional buckling stress calculated in accordance with Specification Appendix 2 where πcrd = Distortional buckling moment including influence of holes λd1 = 0.673 (Mynet βMy )3 (4.109) λd2 = Limit of distortional slenderness transition = 0.673 [1.7(My βMynet )2.7 − 0.7] πd2 = [1-0.22(1βλd2 )](1βλd2 )My (4.110) (4.111) πy = Member yield moment as given in Eq. (4.104) πynet = Member yield moment of net cross-section as given in Eq. (4.95) 157 BENDING STRENGTH AND DEFLECTION F4.3 Members Considering Distortional Inelastic Reserve Strength Inelastic reserve capacity is permitted to be considered as follows, provided λd ≤ 0.673: (a) Sections symmetric about the axis of bending or sections with first yield in compression: 2 )(ππ − ππ¦ ) πnd = ππ¦ + (1 − 1βπΆyd (4.112) (b) Sections with first yield in tension: 2 )(ππ − πyc ) ≤ πyt3 πnd = πyc + (1 − 1βπΆyd where √ My βMcrd √ πΆyd = 0.673βππ ≤ 3 λd = (4.113) (4.114) (4.115) πcrd = Critical elastic distortional buckling moment, determined in accordance with Specification Appendix 2 or Section 2.3.3.3 in this volume πp = Member plastic moment as given in Eq. (4.73) πy = Member yield moment in accordance with Specification Section F2.1 πyc = Moment for yield in compression as defined in Specification Section F3.2.3 πyt3 = Maximum moment for yielding in tension as given in Eq. (4.100) The yield moment [(Eq. (4.104)] is πy = πfπ¦ πΉy = πf πΉy = (4.11)(50) = 205.50 in.-kips The slenderness factor for distortional [(Eq. (4.103))] is √ √ πy 205.50 πd = = = 1.71 πcrd 70.45 buckling Since λd > 0.673, the nominal moment for distortional buckling can be computed according to Eq. (4.102) as follows: [ ( ) ]( ) πcrd 0.5 πcrd 0.5 πnd = 1-0.22 πy πy πy [ ) ]( ) ( 70.45 0.5 70.45 0.5 = 1-0.22 (205.50) 205.50 205.50 = 104.82 in.-kips Based on ASD, the allowable moment for distortional buckling is πa = πnd 104.82 = = 62.77 in.-kips Ωb 1.67 Based on LRFD, the design moment for distortional buckling is ππ πnd = 0.9(104.82) = 94.34 in.-kips Example 4.10 For the C-section used in Example 4.5 (See Fig. 4.14 for cross-section dimensions), determine the available moment for distortional buckling according to ASD and LRFD. Use the elastic distortional buckling stresses based on the simplified provision of Section 3.5.2(3) and the more precise provision of Section 3.5.2(2). Determine the member strength assuming the member is fully braced against lateral–torsional buckling. SOLUTION A. Distortional Buckling Strength Based on Section 3.5.2(3) The distortional buckling stress of the C-section has been calculated in Example 3.8. From the example, the distortional buckling stress based on the simplified method is: πΉcrd = 17.14 ksi The elastic section modulus relative to the compression fiber is πf = 4.11 in.3 and the distortional buckling moment πcrd = 70.45 in.-kips B. Distortional Buckling Strength Based on Section 3.5.2(2) From Example 3.8, the distortional buckling stress based on more accuracy method presented in Section 3.5.2(2) is πΉcrd = 32.98 ksi and πcrd = 135.55 in.-kips Also from item A, πy = 205.50 in.-kips. The slenderness factor for distortional buckling [Eq. (4.103)] is √ √ πy 205.50 πd = = = 1.231 > 0.673 πcrd 135.55 The nominal moment for distortional buckling according to Eq. (4.102) is [ ( ) ]( ) πcrd 0.5 πcrd 0.5 πnd = 1-0.22 πy πy πy [ ) ]( ) ( 135.55 0.5 135.55 0.5 = 1-0.22 (205.50) 205.50 205.50 = 137.08 in.-kips 158 4 FLEXURAL MEMBERS Based on ASD, the allowable moment for distortional buckling is πa = 137.08 = 82.08 in.-kips 1.67 Based on ASD, the design moment for distortional buckling is ππ πnd = 0.9(137.08) = 123.37 in.-kips It is noted that the distortional buckling strength based on the more accurate buckling analysis provides 31% higher moment than the strength predicted based on simplified buckling stress prediction. C. Member Strength Since the member does not subject the lateral–torsional buckling, the member strength is controlled by local and distortional buckling. From the calculation in Example 4.5, the allowable and design moments due to local buckling are: ASD method: πa = 96.14 in.-kips LRFD method: πb πππ = 144.50 in.-kips Comparing with the member strengths due to distortional buckling calculated under Item B, the member strength is controlled by distortional buckling. Therefore the member strength is: ASD method: πa = 82.08 in.-kips LRFD method: πb πn = 123.37 in.-kips In Tables II-7, II-8, and II-9 of the AISI Design Manual, the computed distortional buckling properties are provided for the representative C-shapes, stock studs/joist, and Z-shapes with lips, respectively. The values in these tables have been calculated for use with Section 3.5.2(2). Examples of using finite strip method to determine the local, distortional buckling moments are also provided in Examples II-2B, II-4B, II-6B, II-7B and II-15 of the 2017 edition of the AISI Design Manual.1.428 Example 4.11 A beam with geometry as shown in Fig. 4.32 with web hole at mid-depth of the web. The hole depth πh = 1.5 in., and hole length πΏh = 4.5 in. Hole spacing π = 24.0 in. o.c. Assume that the beam is laterally braced against lateral–torsional buckling. The member yield stress πΉy = 33 ksi. Determine member strength using the Direct Strength Method. SOLUTION 1. Determine elastic local buckling moment: Since the local buckling wavelength is short, the local buckling could occur within the hole length or between the holes. Therefore, the local buckling of both the gross and net cross-sections should be considered. The software CUFSM is used to determine the buckling moment. For the net cross-section, the section properties can be calculated using CUFSM by setting element thickness at the hole equals 0. The signature curves for gross cross-section and cross-section with hole are shown in Figs. 4.33(a) and (b). The yield moment based on gross and net cross-section can be obtained from the program output: πy = 25.648 in.-kips., and πynet = 25.507 in.-kips From Fig. 4.33(a), the local buckling between the holes, πcrπ = 1.45πy with buckling wavelength πΏcrπ = 3.2 in., and within the hole (Fig. 4.33(b)), πcrπ = 0.78πynet and πΏcrπ = 4.4 in., which is less than the hole length (4.5 in.). Therefore, it is possible that local buckling takes place within the hole length. Comparing both local buckling moments, the local buckling within the hole controls: πcrπ = 0.78πynet = 19.90 in.-kips. The member strength based on local buckling can be determined using Section 4.2.3.2: Since the member is fully braced, πne = πy . √ √ λπ = πne βπcrl = 25.648β19.90 = 1.135 > 0.776 ) ]( ) πcrl 0.4 πcrl 0.4 = 1-0.15 πne πne πne [ ) ]( ) ( 19.90 0.4 19.90 0.4 = 1-0.15 (25.648) 25.648 25.648 [ πππ ( = 20.02 in.-kips < πynet OK The allowable moment for ASD method: πa = πππ βΩb = (20.02)β(1.67) = 11.99 in.-kips The design moment for LRFD method: Οb πππ = (0.9)(20.02) = 18.02 in.-kips 2. Determine distortional buckling moment, πnd : For a member with a hole, the distortional buckling moment can be estimated using the method described in Section 3.5.3.2 by modifying the web thickness to take into BENDING STRENGTH AND DEFLECTION y 159 y 1.625 in. 0.500 in. 0.0712 in. 0.0451 in. 6.000 in. dh = 1.5 in. x x Section A-A Section B-B Figure 4.32 Example 4.11. 3 Load factor 2.5 2 1.5 Lcrd = 15.3 in. L.F. = 1.65 Lcrl = 3.2 in. L.F. = 1.45 1 0.5 0 100 Figure 4.33 101 Length (a) Local and distortional buckling of gross cross-section. consideration of the hole influence and then calculating the distortional buckling at the wavelength where distortional buckling takes place at its gross cross-section. From Fig. 4.33(a), the distortional buckling occurs at wavelength πΏcrd = 15.3 in. 102 The modified thickness of the web is calculated per Eq. (3.132): ( )1β3 ) ( πΏ 4.5 1β3 π‘π = π‘ 1 − β = (0.0451) 1 − πΏcrd 15.3 = 0.04016 in. 160 4 FLEXURAL MEMBERS 3. Member Strength: Comparing the available moments calculated under items 1 and 2, the local buckling controls the design. The member strength is therefore, Load factor 2 1.5 ASD method: πa = 11.99 in.-kips LRFD method: Οb Mn = 18.02 in.-kips 1 0 Example 4.12 A joist (800S200-97) with its cross-section and section properties shown in Fig. 4.34. The beam is braced at 24 in. o.c. Determine the member strength using the Direct Strength Method. Lcrl = 4.4 in. L.F. = 0.78 0.5 100 101 Length Figure 4.33 (b) Local buckling of cross-section with hole. Modify the thickness of the flat width of the web and calculate the distortional buckling moment at the πΏcrd = 15.3 in., πcrd = 1.46πy . Comparing with the distortional buckling moment (πcrd = 1.65πy ) of the gross cross-section, the distortional buckling moment is reduced about 12%. The nominal moment due to distortional buckling can be determined per Section 4.2.4 (Specification Section F4.2): √ √ ππ¦ 1 = = 0.828 ππ = πcrd 1.46 √ √ ππ¦ 25.5 = = 0.7785 ππ = πcrd 42.07 SOLUTION A. Global buckling strength: The global buckling strength can be determined in accordance with Section 4.2.2. For C-section members, the global buckling moment is determined by Eq. (4.54): πΉcre = Cb ro A √ πey πt Sf y 2.000 in. 0.625 in. R = 0.1525 in. Ix = 11.2 in.4 Iy = 0.577 in.4 λd2 = 0.673 [1.7(My βMynet )2.7 − 0.7] = (0.673)[1.7(25.648β25.507)2.7 − 0.7] = 0.212 Since λd > λd2 , the nominal moment due to distortional buckling is determined using Specification Section F4.1 except πcrd includes the hole influence: Since λd > 0.673, [ ( ) ]( ) πcrd 0.5 πcrd 0.5 πnd = 1 − 0.22 ππ¦ ππ¦ ππ¦ Sf = 2.8 in.3 8.000 in. J = 0.00438 in.4 Cw = 7.68 in.6 x rx = 2.97 in. ry = 0.674 in. t = 0.1017 in. ro = 3.28 in. = [1 − 0.22(1.46)0.5 ](1.46)0.5 (25.648) = 23.64 in.-kips The allowable moment for ASD method: πa = πnd βΩb = (23.64)β(1.67) = 14.16 in.-kips The design moment for LRFD method: πb πnd = (0.9)(23.64) = 21.28 in.-kips A = 1.27 in.2 Figure 4.34 Example 4.12. 161 √ 140β1071 − 0.23 ≤ Mp = 169.85 − (169.85 − 140) 0.37 = 159.2 in.-kips < 169.8 in.-kips OK BENDING STRENGTH AND DEFLECTION where πey and πt are determined by Eqs. (4.57) and (4.58), respectively: Assume the member unbraced length πΎy πΏy = 24 in. and πΎt πΏt = 24 in. and πΆb = 1.0 π2 (29,500) π2 E = = 229.6 ksi (Ky Ly βry )2 (24β0.674)2 [ ] π 2 ECπ€ 1 1 ππ‘ = GJ + = Ar0 (1.27)(3.28) (πΎπ‘ πΏπ‘ )2 [ ] π 2 (29,500)(7.68) × (11,300)(0.00438) + (24)2 πey = = 287.7 ksi (1.0)(3.28)(1.27) √ (229.6)(287.7) = 382.4 ksi 2.80 = πΉcre πf = (382.4)(2.8) = 1071 in.-kips πΉcre = πcre Since πΉcre > 2.78πΉy = 139 ksi, inelastic reserve strength can be considered using Specification Section F2.4.2: The plastic section modulus is determined as follows: Since the section is symmetric, the centroid x axis is at the mid-height. Determine the centroid of the section above the centroid x axis using linear method (Fig. 1.32): Elements Length, πi Dist. To top fiber, π¦i πi π¦i lip Flange Web Corners Total 0.3708 1.4916 3.7458 2x0.3193 6.2467 0.4396 0.0508 2.1271 0.1247 0.1630 0.0758 7.9677 0.0796 8.2861 Centroid of the portion above the cross-section neutral axis, π¦′top = 4 − 8.2861β6.2467 = 2.6735 in. The plastic section modulus: πf = (Aβ2)(2y′c ) = (6.2467)(0.1017)(2 × 2.6735) = 3.3969 in3 πp = πf πΉy = (3.3969)(50) = 169.85 in.-kips πy = πf πΉy = (2.8)(50) = 140 in.-kips Since πcre > 2.78πy , nominal moment considering inelastic reserve is determined by Eq. (4.71): √ My βMcre − 0.23 Mne = Mp − (Mp − My ) 0.37 B. Local buckling strength interacting with global buckling: Using CUFSM program, the following results are obtained (Fig. 4.35): πy = 141.66 in.-kips (note the numerical analysis result may differ from the value calculated using the linear method.) Load factor for local buckling (i.e., πcrπ βπy ), LF local = 2.76 Load factor for distortional buckling (i.e., πcrd βπy ), LF dist = 2.13 Therefore, the local and distortional buckling moments are πcrπ = 2.76πy = 2.76(141.66) = 390.98 in.-kips πcrd = 2.13πy = 2.13(141.66) = 301.74 in.-kips The local buckling slenderness factor is calculated: √ √ ππ = ππ¦ βπcrπ = 1β2.76 = 0.602 Since πne > πy and λπ < 0.776, inelastic reserve strength can be considered by using Specification Section F3.2.3: √ √ Cπ¦π = 0.776βλπ ≤ 3 = 0.776β0.602 = 1.135 < 3 OK For section symmetric about the axis of bending, the nominal moment is determined by Eq. (4.96) 2 Mππ = My + (1 − 1βCπ¦π )(Mp − My ) = (141.66) + (1–1β1.1352 )(169.85 − 141.66) = 148.0 in.-kips C. Distortional buckling strength: As described in Item B, the distortional buckling moment from CUFSM program: πcrd = 301.74 in.-kips The distortional buckling slenderness factor is calculated using Eq. (4.103): √ √ λd = My βMcrd = 1β2.13 = 0.685 Since λd > 0.673, inelastic reserve strength cannot be considered, the distortional buckling strength is determined by Specification Section F4.1: [ ( ) ]( ) πcrd 0.5 πcrd 0.5 πnd = 1 − 0.22 ππ¦ ππ¦ ππ¦ = [1 − 0.22(2.13)0.5 ](2.13)0.5 (141.66) = 140.4 in.-kips 162 4 FLEXURAL MEMBERS 8 7 Load factor 6 5 4 3 Lcrl = 4.6, L.F. = 2.76 2 1 0 100 Lcrl = 13.5, L.F. = 3.13 101 Length Figure 4.35 102 Signature Curve of 800S200-97. D. Member strength: By checking the cross-section dimensions (not shown), the cross-section satisfies the limits given in Table 3.1. Therefore the safety and resistance factors provided in Chapter F are applicable. Since the same safety factors for ASD method and the same resistance factors for LRFD method are applied to member strengths due to different buckling failures, the member strength can be determined by the minimum nominal strength as calculated in Items A to C. πn = minimum (πne , πππ , πnd ) = minimum(159.2, 148.0, 140.4) = 140.4 in.-kips The available strengths are calculated: ASD method: πa = πn βΩb = 140.4β1.67 = 84.1 in.-kips LRFD method: πb πn = 0.9(140.4) = 126.3 in.-kips In this example, the distortional buckling controls the design. It is possible to increase the member distortional buckling strength by restraining the compression flange from rotating about the flange and web juncture, thus increase the member distortional buckling moment. For example, by attaching the structural sheathing to the compression flange, the structural sheathing is capable to provide the rotational stiffness, πΟ , which can be determined in accordance with Section 3.5.2(4). By including the term πΟ in Eq. (3.105), or in the numerical analysis, the distortional buckling moment is expected to be increased. 4.2.4.1 Laterally Unbraced Compression Flanges The problems discussed in Sections 4.2.2 and 4.2.3 dealt with the type of lateral–torsional buckling of I-beams, C-sections, and Figure 4.36 Three possible types of supporting elastic frame for equivalent column.4.19 Z-shaped sections for which the entire cross section rotates and deflects in the lateral direction as a unit. But this is not the case for U-shaped beams and the combined sheet stiffener sections as shown in Fig. 4.36. For the latter, when it is loaded in such a manner that the brims and the flanges of stiffeners are in compression, the tension flange of the beams remains straight and does not displace laterally; only the compression flange tends to buckle separately in the lateral direction, accompanied by out-of-plane bending of the web, as shown in Fig. 4.37, unless adequate bracing is provided. Prior to 2004, this buckling phenomenon was considered as lateral–torsional buckling. With the introduction of distortional buckling design provisions in the Supplement 1 to the 2001 North American Specification1.343 , the flange along with web buckling is considered as a distortional buckling, and the member strength can be determined using the Direct Strength Method. In the following section, both approaches are discussed: 163 BENDING STRENGTH AND DEFLECTION Figure 4.38 Figure 4.37 where π΄web is the area of the web and πΆc and πΆt are the distance from the neutral axis to the extreme compression fiber and the extreme tension fiber, respectively (Fig. 4.38). Consequently, the equation of equilibrium of the compression flange is [ ] 2 π΄web π π₯a π4π₯ EI f 4a + πcr π΄f + =0 12πΆc β(3πΆc − πΆt ) dz2 dz (4.119) and the corresponding nontrivial eigenvalue leads to Force normal to buckled flange.4.19 4.2.4.1.1 Considering the Unstable Flange as Lateral Torsional Buckling The precise analysis of the lateral– torsional buckling of U-shaped beams is rather complex. Not only to the compression flange and the compression portion of the web act like a column on an elastic foundation, but also the problem is complicated by the weakening influence of the torsional action of the flange. For this reason, the design procedure for determining the allowable design stress for laterally unbraced compression flanges has been based on the considerable simplification of an analysis presented by Douty in Ref. 4.19. See Section 2 of Part V of the 2002 edition of the AISI Cold-Formed Steel Design Manual.1.340 When the compression flange of a U-shaped beam is subject to the critical bending forces πcr π΄f (πcr being the critical stress and π΄f the area of the flange), the component of these forces normal to the buckling flange is πf = πcr π΄f π 2 π₯a dz2 (4.116) See Fig. 4.37. In the same manner, the component on a unit strip of the buckled web as shown in Fig. 4.38 is πw = ππ‘w π2π₯ dz2 π΄web π 2 π₯a 12πΆc β(3πΆc − πΆt ) dz2 πcr = where √ π= (4.117) (4.118) π2πΈ (πΏβπ)2 πΌf π΄f + π΄web β[12πΆc β(3πΆc − πΆt )] (4.120) (4.121) which is the radius of gyration of the effective column consisting of the compression flange and a part of the compression portion of the web having a depth of [(3πΆc − πΆt )β12πΆc ]π, where d is the depth of the beam. The above analysis is for the type of column supported on an elastic foundation where the elastic support is provided by the remaining portion of the web and the tension flange acting together as an elastic frame. The effect of torsional weakening in the combined flexural–torsional stability of the effective column can be determined by the theorem of minimum potential energy4.19 : π = π1 + π2 + πw L = As a result, the total lateral force π a transmitted to the compression flange by the buckled web is πcr Force normal to buckled web.4.19 1 [EI π¦ (π’′′ )2 + ECw (π′′ )2 + GJ(π′ )2 ]dz 2 ∫0 πΏ 1 (πΆ1 π’2 − 2πΆ2 uπ + πΆ3 π2 )dz (4.122) 2 ∫0 ( ) ] πΏ [ πΌp π − (π′ )2 dz (π’′ )2 + 2π¦0 π’′ π′ + 2 ∫0 π΄ + 164 4 FLEXURAL MEMBERS where π = change in entire potential energy of system consisting of effective column and its supporting elastic frame π1 = strain energy accumulated in bent and twisted column π2 = strain energy of deflected supporting frame πw = change in potential energy of external forces acting on system πΌ = moment of inertia of column about its vertical y axis π = horizontal displacement of shear center Φ = rotation of column π½ = torsional constant of column π¦0 = vertical distance between shear center and centroid of column πΌp = polar moment of inertia of column about its shear center πΆw = warping constant 2 ) πΆ1 = πΏπ β(πΏu πΏπ − πΏuπ 2 ) πΆ2 = πΏuπ β(πΏu πΏπ − πΏuπ 2 πΆ3 = πΏu β(πΏu πΏπ − πΏuπ ) δu = horizontal displacement of shear center due to unit load δuπ = horizontal displacement of shear center due to unit moment πΏΟ = rotation of column due to unit moment By solving Eq. (4.122) and applying considerable simplifications, the following expressions can be obtained for the stability of the effective column on an elastic foundation taking the torsional weakening of the flange into consideration4.19 : ) ( β§π 1 + π½πΏ2 π when π½πΏ2 βπ ≤ 30 (4.123) e e 2π π e βͺ √ ) βͺ ( π½πΏ2 πcr = β¨π 0.6 + 2 πe 2π π π e βͺ βͺ when π½πΏ2 βπe > 30 (4.124) β© where πcr πe π½ π· = = = = critical load of equivalent column Euler critical load, π2 EIβπΏ2 spring constant, 1βπ· lateral deflection of column centroid due to a unit force applied to web at level of column centroid πΏ = unbraced length of equivalnt column and T, the torsional reduction factor, is determined as follows: { β if πΏ ≥ πΏ′ (4.125) π = π0 = β + 3.4π¦0 )( ) ( ) ( β πΏ πΏ = if πΏ < πΏ′ π0 (4.126) πΏ′ β + 3.4π¦0 πΏ′ √ √ where πΏ′ = π 4 2πΌ(ββπ‘)3 = 3.7 4 πΌ(ββπ‘)3 π¦0 = distance from centroid of equivalent column to its shear center β = distance from tension flange to centroid of equivalent column For beams with a large distance between bracing, the following expression for πcr may be used: √ πcr = π0 4π½EI (4.127) From the value of πcr given above, the equivalent slenderness ratio (πΏβπ)eq can then be determined as follows: √ ( ) 490 πΏ π2πΈ =π =√ (4.128) π eq πcr βπ΄c π βπ΄ cr c where k is an experimental correction factor for the postbuckling strength and equals 1/1.1 and π΄c is the cross-sectional area of the equivalent column. The allowable compression stress πΉa for the ASD method can be computed from the column formula (Chapter 5) on the basis of this equivalent slenderness ratio. To obtain the allowable compression bending stress in the extreme compression fiber πΉb′ , the axial stress πΉa may be extrapolated linearly from the centroid level and adjusted for the different factors of safety used for beam yielding and column buckling, that is, ( ) Ω πΆc πΉb′ = c (4.129) πΉa Ωb π¦c where Ωc = safety factor used for column buckling Ωb = safety factor used for beam yielding π¦c = distance from neutral axis of beam to centroid of equivalent column The design method developed in Ref. 4.19 has been compared with the results of more than 100 tests (Fig. 4.39). It has been found that discrepancies are within about 30% on the conservative side and about 20% on the nonconservative side. Based on the analysis and simplifications, the following 10-step design procedure has been included in the AISI design manual since 1962.1.159 1.349 1. Determine the location of the neutral axis and define as the “equivalent column” the portion of the beam BENDING STRENGTH AND DEFLECTION √ πΏ′ = 3.7 4 πΌ ( )3 β π‘ 165 (4.134) where πΌ = moment of inertia of equivalent column about its gravity axis parallel to web, in.4 πΏ = unbraced length of equivalent column, in. If πΆ ≤ 30, compute Figure 4.39 ( ) π½πΏ2 πcr = TPe 1 + 2 π πe 4.19 Comparison between analysis and tests. If πΆ > 30, compute from the extreme compression fiber to a level that is a distance of [(3πΆc − πΆt )β12πΆc ]π from the extreme compression fiber. In this expression, πΆc and πΆt are the distances from the neutral axis to the extreme compression and tension fibers, respectively, and d is the depth of the section. 2. Determine the distance π¦0 measured parallel to the web from the centroid of the equivalent column to its shear center. (If the cross section of the equivalent column is of angle or T shape, its shear center is at the intersection of the web and flange; if of channel shape, the location of the shear center is obtained from Section 4.4. If the flanges of the channel are of unequal width, for an approximation take w as the mean of the two flange widths, or compute the location of the shear center by rigorous methods. See Appendix B.) 3. To determine the spring constant π½, isolate a portion of the member 1 in. (25.4 mm) long, apply a force of 0.001 kip (4.45 N) perpendicular to the web at the level of the column centroid, and compute the corresponding lateral deflection D of the centroid. Then the spring constant is 0.001 π· (4.130) β β + 3.4π¦0 (4.131) π½= 4. Calculate π0 = where h is the distance from the tension flange to the centroid of the equivalent column in inches. 5a. If the flange is laterally braced at two or more points, calculate 290,000πΌ πe = (4.132) πΏ2 π½πΏ2 (4.133) πΆ= πe √ πcr = TPe (0.60 + 0.635) π½πΏ2 πe (4.135) (4.136) In both cases, if πΏ ≥ πΏ′′ , π = π0 and if πΏ < πΏ′ , π0 πΏ (4.137) πΏ′ 5b. If the flange is braced at less than two points, compute √ (4.138) πcr = π0 4π½EI π = 6. Determine the slenderness ratio of the equivalent column, ( ) 490 KL =√ (4.139) π eq πcr βπ΄c where π΄c is the cross-sectional area of the equivalent column. 7. From Eqs. (5.51), and (5.52) compute the stress πΉn corresponding to (KLβπ)eq . 8. The design compression bending stress based on previous factors of safety is ( ) πΆc (4.140) ≤ πΉy πΉb2 = 1.15πΉn π¦c where πΆc = distance from neutral axis of beam to extreme compression fiber π¦c = distance from neutral axis of beam to centroid of equivalent column The critical moment is πc = πΉb2 πf . Use Eq. (4.74) to compute πn . Example 4.13 Determine the design compression bending stress in the compression flanges (top flanges of the U-shaped section shown in Fig. 4.40. Assume that the compression 166 4 FLEXURAL MEMBERS Figure 4.41 Figure 4.40 Example 4.13. Equivalent column. and 4.44). The centroid of the equivalent column can be located as follows: flanges are laterally braced at the third points with unbraced lengths of 48 in. The yield point of steel is 33 ksi. SOLUTION 1. Location of Neutral Axis and Determination of Equivalent Column (Fig. 4.40) a. Location of Neutral Axis. Distance from Top Ay Fiber y (in.) (in.3 ) Element Area A (in.2 ) 1 2 3 4 5 Total 2(1.0475)(0.105) 2(0.0396) (Table 4.4) 2(7.415)(0.105) 2(0.0396) 7.415(0.105) = = = = = 0.2200 0.0792 1.5572 0.7920 0.7786 2.7142 0.0525 0.1373 4.0000 7.8627 7.9475 0.0116 0.0109 6.2288 0.6227 6.1879 13.0619 13.0619 = 4.812 in. 2.7142 πΆt = 8.0 − 4.812 = 3.188 in. πΆc = b. Equivalent Column. Based on step 1 of the procedure, the equivalent column used in the design is an angle section as shown in Fig. 4.41. The depth of the equivalent column can be determined as follows: ] ) [ ( 3πΆc − πΆt 3(4.812) − 3.188 × 8.00 π= 12πΆc 12(4.812) = 1.558 in 2. Determination of y0 (Distance from Centroid of Equivalent Column to Its Shear Center). (Figs. 4.41 Distance from Top Fiber y (in.) Ay (in.3 ) Element Area π΄(in.2 ) 1 2 6 Total π¦cg = 1.0475(0.105) = 0.1100 0.0525 0.0396 (Table 4.4) = 0.0396 0.1373 1.2655(0.105) = 0.1329 0.9253 0.2825 0.0058 0.0055 0.1230 0.1343 0.1343 = 0.475 in. 0.2825 From Appendix B it can be seen that the shear center of an angle section is located at the intersection of two legs. Therefore, the distance y0 between the centroid and the shear center of the equivalent column is 1 π¦0 = π¦cg − π‘ = 0.475 − 0.0525 = 0.4225 in 2 3. Calculation of Spring Constant π·. The spring constant π½ can be computed from Eq. (4.130) as 0.001 π· for a portion of the member 1 in. in length. Here D is the lateral deflection of the column centroid due to a force of 0.001 kip applied to the web at the level of the column centroid (Fig. 4.42). Using the moment–area method (Fig. 4.43), the deflection D can be computed: π½= π·= (7.4725)3 3EI × 103 + (7.4725)2 (7.895) 2EI × 103 where E = 29.5 × 103 ksi and 1 πΌ= (0.105)3 = 96.5 × 10−6 in.4 12 BENDING STRENGTH AND DEFLECTION Figure 4.42 Force applied to web for computing spring constant. Figure 4.44 167 Dimensions of equivalent column. The I values of the individual elements about their own centroidal axes parallel to the web are 1 πΌ1′ = (0.105)(1.0475)3 = 0.0101 12 πΌ2′ = 0.0002 πΌ6′ = 0.0000 Figure 4.43 πΌ1′ + πΌ2′ + πΌ6′ = 0.0103 ∑ (Ax2 ) = 0.0745 Lateral deflection of equivalent column. πΌπ§ = 0.0848 in.4 Therefore 359.50 (29.5 × 10 )(96.5 × 10−6 )103 = 0.1263 in. 1 1 = π½= = 7.918 × 10−3 3 126.3 π· × 10 π·= 3 4. Computation of T0 [Eq. (4.131)] π0 = β 7.525 = = 0.840 β + 3.4π¦0 7.525 + 3.4(0.4225) 5. Determination of Pcr . In order to determine πcr , we should first compute the moment of inertia of the equivalent column about its y axis parallel to the web (Fig. 4.44) as follows: Element 1 2 6 Total π₯cg Area π΄ (in.2 ) 0.1100 0.0396 0.1329 0.2825 0.1023 = = 0.362 0.2825 Distance from z Axis, x (in.) 0.8163 0.1373 0.0525 in. Ax (in.3 ) Ax2 (in.4 ) 0.0898 0.0055 0.0070 0.1023 0.0733 0.0008 0.0004 0.0745 − (∑ ) π΄ (π₯2cg ) = −0.2825(0.362)2 = −0.0370 πΌπ¦ = 0.0478 in.4 and π΄ = 0.2825 in.2 Since the compression flange is braced at the third points, the values of πe , C, and L′ can be computed from Eqs. (4.132)–(4.134): 290,000(0.0478) πΌ πe = 290,000 2 = πΏ 482 = 6.016 kips π½πΏ2 7.918 × 10−3 (48)2 = = 3.032 πe 6.016 √ √ ) ( )3 ( 4 4 β 7.525 3 ′ πΏ = 3.7 πΌ = 3.7 0.0478 π‘ 0.105 = 42.61 in. πΆ= Since πΆ < 30 and πΏ > πΏ′ , from Eq. (4.135), ( ) π½πΏ2 πcr = π0 πe 1 + 2 π πe [ ] 7.918 × 10−3 (48)2 = 0.840(6.016) 1 + π 2 (6.016) = 0.840(6.016)(1 + 0.307) = 6.605 kips 168 4 FLEXURAL MEMBERS 6. Determination of (KLβr)eq . For the equivalent column [Eq. (4.139)] ( ) 490 KL =√ π eq π βπ΄ cr c 490 =√ = 101.3 6.60β0.2825 7. Determination of Compression Stress Fn . From Eq. (5.54), πΉcre = π 2 (29, 500) π2πΈ = (101.3)2 (KLβπ)2eq = 28.37 ksi √ √ πΉy 33 = πc = πΉcre 28.37 = 1.08 < 1.5 πΉn = (0.658πc )πΉy = (0.6581.08 )(33) 2 2 = 20.25 ksi 8. Design Compression Bending Stress [Eq. (4.140)]. ( ) πΆπ πΉπ2 = 1.15πΉπ π¦π 4.812 = 25.84 ksi 4.337 < (πΉπ¦ = 33 ksi) OK = 1.15 (20.25) Once the design compression bending stress is computed, the critical or nominal moment can be calculated as πn = πΉb2 πe . In 1964, Haussler presented rigorous methods for determining the strength of elastically stabilized beams.4.20 In his methods, Haussler also treated the unbraced compression flange as a column on an elastic foundation and maintained more rigor in his development. A comparison of Haussler’s method with Douty’s simplified method indicates that the latter may provide a smaller critical stress. In the early 1990s, the flexural behavior of standing seam roof panels with laterally unsupported compression flanges was restudied by Serrette and Pekoz.4.158–4.162 Based on the available test data and the analytical results from elastic finite-strip buckling analysis, the authors introduced two design methods in Ref. 4.161 to estimate the maximum moment capacity of sections subjected to an interaction between local and distortional buckling. It was assumed that distortional buckling may be taken as local overall buckling behavior. Both methods used the design philosophy currently used in the North American Specification for local–lateral buckling interaction. Method A used a derived analytical expression for distortional buckling and method B used a modified version of Douty’s formulation discussed in this section. It was concluded that method A gives somewhat better results than method B and is consistent with the present formulation for flexural, torsional, and torsional–flexural buckling. According to the 2008 edition of the AISI Cold-Formed Steel Design Manual, this type of buckling problem can be solved by using the direct-strength method. For this reason, the above 10-step design procedure has been removed from the 2008 edition of the Design Manual. 4.2.4.1.2 Considering the Unstable Flange as Distortional Buckling When the compressed flange buckles laterally, the flange along with the web rotates about the juncture of the web and the tension (stable) flange as illustrated in Fig. 4.37. The member strength can be determined using the Direct Strength Method, while the buckling moment can be determined numerically or analytically in accordance with Chapter 3. The following example illustrates how to use the Direct Strength Method to determine the member strength. Example 4.14 Determine the member strength of the U-shaped section with its dimension shown in Fig. 4.40. Assume that the compression flanges are laterally unbraced. The yield point of steel is 33 ksi. SOLUTION 1. Buckling moments. From Example 3.10, the numerical analysis output shows that the U-shaped section is susceptible to local and distortional buckling. The local buckling occurs at the buckling wavelength Lcrπ = 6.4 in. and the corresponding load factor = 2.39. The distortional buckling occurs at a buckling wavelength Lcrd = 67 in. and the corresponding load factor = 0.86. From the numerical analysis, the yield moment My = 161 in.-kips. Therefore, the local and distortional buckling moments are obrained as: πcrπ = 6.4My = 384.8 in.-kips πcrd = 0.86My = 138.5 in.-kips 2. Strength due to local buckling. Per Section 4.2.3.2, the nominal moment due to local buckling can be determined using Eqs. (4.91) and (4.92). Since the member is lateral stable, πne = πy = 161 in.-kips BENDING STRENGTH AND DEFLECTION Local buckling slenderness factor is calculated per Eq. (4.93): √ √ λπ = Mne βMcrπ = 161β384.8 = 0.647 < 0.776 Therefore, πππ = πne = 161 in.-kips From cross-section dimension check not shown, the section meets the limits given in Table 3.1. Therefore, the safety factor 1.67 for ASD and the resistance factor of 0.90 for LRFD can be used: ASD method: πa = πππ βΩb = 161β1.67 = 96.4 in. -kips LRFD method: πb πππ = (0.9)(161) = 144.9 in.-kips 3. Strength due to distortional buckling. The distortional buckling slenderness factor is calculated per Eq. (4.103): √ √ λd = My βMcrd = 161β138.5 = 1.078 > 0.673 Therefore, ) ]( ) Mcrd 0.5 πcrd 0.5 πnd = 1 − 0.22 My My [ ] ( ) ) ( 138.5 0.5 138.5 0.5 My = 1 − 0.22 (161) 161 161 [ ( = 118.86 in.-kips The member strengths due to distortional buckling are calculated ASD method: πa = πnd βΩb = (118.86)β(1.67) = 71.17 in.-kips 169 virgin material. The effects of cold work were completely neglected. When the effects of cold work are utilized in the determination of bending strength, the computation can be performed by one of the following two design approaches. 1. Consider the increase in yield stress at corners due to cold work and neglect the effects of cold work in all flat portions of the section. As discussed in Chapter 2, the increase in yield stress can be found either by the use of Eq. (2.11) or by tests. 2. Consider the effects of cold work for corners and all flat elements. Equation (2.14) can be used to compute the average yield stress of the entire section. In either design approach, the following procedures may be used2.17 : 1. Subdivide the section into a number of elements. Assume a position of the neutral axis and the strain in the top fiber. Compute the strains in various elements based on the assumed neutral axis and the top fiber strain. 2. Determine the stresses from the stress–strain relationship of the material in various elements for the computed strains. 3. Locate the neutral axis by iteration until ∑ πΔπ΄ = 0 is satisfied. Then the bending moment can be approximated by ∑ π= πyΔπ΄ LRFD method: πb Mn = (0.9)(118.86) = 106.97 in.-kip 4. Member strength: Since the member does not subject to lateral– torsional buckling the member strength is controlled by local and distortional buckling. By comparing the member strengths due to local buckling (item 2) and the strengths due to distortional buckling (item 3), the distortional buckling controls the design. Therefore the member design strengths are: ASD method: πa = 71.17 in.-kips LRFD method: πb πn = 106.97 in.-kip 4.2.5 Effects of Cold Work on Bending Strength The bending strength of cold-formed steel sections discussed above was based on the mechanical properties of the where π = stress ΔA = area for element π¦ = distance between center of gravity of each element and neutral axis Results of the study by Winter and Uribe indicate that for the steels commonly used in thin-walled cold-formed steel construction, considering the effects of cold work only in the corners of the formed sections, the moment capacities can be increased by 4–22% compared with those obtained when neglecting cold work.2.17 If the effects of cold work are considered in both the flats and the corners, the increase in bending strength ranges from 17 to 41% above the virgin value. It can be seen that a substantial advantage can be obtained by using the increase in strength of the material. Figure 4.45, 170 4 FLEXURAL MEMBERS 1. For unstiffened compression flanges, √ πΈ π€ = 0.43π‘ π (4.141) 2. For stiffened compression flanges supported by a web on each longitudinal edge, √ πΈ π€ = 1.28π‘ π where π€ π‘ πΈ π = = = = (4.142) flat width for compression flange thickness of steel modulus of elasticity maximum compressive edge stress in the element without considering the safety factor The economic design of continuous beams and long-span purlins is discussed in Refs. 4.11 and 4.12. Figure 4.45 Comparison of ultimate moments computed for three different conditions.2.17 reproduced from Ref. 2.17, shows a comparison of the ultimate moments computed for three different conditions. It should be noted that the effects of cold work as shown in Fig. 4.45 may not be directly applied to other configurations because the relative influence of corners or flats on the increase in bending strength depends mainly on the configuration of the section and the spread between the tensile strength and yield stress of the virgin material. Attention should be given to the limitations of Section A3.3.2 of the North American Specification when the effects of cold work are used in design. 4.2.6 Economic Design for Bending Strength The above discussion and design examples are based on the fact that the allowable design moment is determined for a given section for which the dimensions are known. In the design of a new section, the dimensions are usually unknown factors. The selection of the most favorable dimensions can be achieved by using the optimum design technique. This is a very complex nonlinear problem which can only be solved by computer analysis.1.247 However, if the depth and the thickness of the section are known, previous study has shown that the maximum moment-to-weight ratio usually occurs in the neighborhood of the flange width determined by Eq. (4.141) or (4.142) as applicable: 4.2.7 Deflection of Flexural Members For a given loading condition, the deflection of flexural members depends on the magnitude, location, and type of the applied load, the span length, and the bending stiffness EI, in which the modulus of elasticity in the elastic range is 29.5 × 103 ksi (203 GPa or 2.07 × 106 kgβcm2 ) and I is the moment of inertia of the beam section. Similar to the bending strength calculation, the determination of the moment of inertia I for calculating the deflection of steel beams can be calculated based on the either the Effective Width Method or the Direct Strength Method: (a) The Effective Width Method is used: I is determined using the effective areas of the compression flange, edge stiffer, and beam web, for which the effective widths are computed for the compressive stress developed from the bending moment. If the compression flange, edge stiffer, and beam web are fully effective, the moment of inertia is obviously based on the full section. In this case, the moment of inertia is a constant value along the entire beam length. Otherwise, if the moment of inertia is on the basis of the effective areas of the compression flange, edge stiffener, and/or beam web, the moment of inertia may vary along the beam span because the bending moment usually varies along the beam length, as shown in Fig. 4.46. (b) The Direct Strength Method is used: I is considered linearly proportional to the strength of the section that is determined at the service stress of the interest: πΌ = πΌg (πd βπ) ≤ πΌg (4.143) BENDING STRENGTH AND DEFLECTION 171 SOLUTION From Example 4.4, the allowable moment for the given I-section is 178.0 in.-kips. The estimated compressive stress in the top fiber under the allowable moment is Mycg 178.0(4.063) = = 28.31 ksi π= πΌπ₯ 25.382 The same stress of π = 28.31 ksi will be assumed in the calculation of the effective design width for deflection calculation. By using Eqs. (3.32)–(3.34), and (3.36) and the same procedure employed in Example 4.4, the effective width bd of the unstiffened flange can be computed as follows: Figure 4.46 Bending moment and variable moments of inertia for two-span continuous beam under uniform load.4.14 where πΌg is the moment of gross cross-section; πd is the minimum of the member strengths determined according to Sections 4.2.2, 4.2.3.2, and 4.2.4 but with πy replaced with M, and M is the moment at the service loads to be considered. Detailed design provisions can also be found in Section L2 of the 2016 edition of the North American Specification. In the design of thin-walled cold-formed steel sections, the method to be used for deflection calculation is based on the accuracy desired in the analysis. If a more exact deflection is required, a computer program or a numerical method may be used in which the beam should be divided into a relatively large number of elements according to variable moments of inertia. The deflection calculation for such a beam is too complicated for hand calculation. On the other hand, if an approximate analysis is used, the deflection of a simply supported beam may be computed on the basis of a constant moment of inertia determined for the maximum bending moment. The error so introduced is usually small and on the conservative side.3.13 For continuous spans, the deflection of the beam may be computed either by a rational analysis4.13 or by a method using a conventional formula in which the average value of the positive and negative moments of inertia πΌ1 and πΌ2 will be used as the moment of inertia I.4.14 This simplified method and other approaches have been used in Refs. 4.6 and 4.7 for a nonlinear analysis of continuous beams. Example 4.15 Determine the moment of inertia of the I-Section (Fig. 4.12) to be used for deflection calculation when the I-section is loaded to the allowable moment as determined in Example 4.4 for the ASD method. The Effective Width Method is used. π€ = 1.6775 in. π€ = 12.426 π‘ π = 0.43 πd = 28.31 ksi 1.052 (12.426) π= √ 0.43 π = 1.0 √ 28.31 = 0.618 < 0.673 29,500 πd = π€ = 1.6775 in. Using the full width of the compression flange and assuming the web is fully effective, the neutral axis is located at the middepth (i.e., ycg = 4.0 in.). Prior to computing the moment of inertia, check the web for effectiveness as follows: ) ( 4 − 0.3225 = 26.03 ksi (compression) π1 = 28.31 4 ) ( 4 − 0.3225 = 26.03 ksi (tension) π2 = 28.31 4 |π | π = || 2 || = 1.0 | π1 | π = 4 + 2(1 − π)3 + 2(1 − π) = 24.0 As in Example 4.4, β0 βb0 = 4. Use Eq. (3.55a), πe 3+π where πe is the effective width of the web determined in accordance with Eqs. (3.32) through (3.36) with π1 substitued for f and π = 24.0 as follows: β = 54.48 π‘ √ 26.03 1.052 = 0.348 < 0.673 π = √ (54.48) 29,500 24 π = 1.0 π1 = 172 4 FLEXURAL MEMBERS πe = β = 7.355 in. πe 7.355 = = 1.839 in. 3+π 3+1 Since π > 0.236, 1 π2 = πe = 3.6775 in. 2 π1 + π2 = 1.839 + 3.6775 = 5.5165 in. π1 = The same stress of π = 24.37 ksi will be assumed in the calculation of the effective design width for deflection determination. Using Eqs. (3.32)–(3.36) and the same procedure employed in Example 4.6, the effective width πd of the stiffened compression flange is computed as follows: π€ = 14.415 in. π€ = 137.29 π‘ π = 4.0 Since π1 + π2 is greater than the compression portion of the web of 3.6775 in., the web is fully effective as assumed. Because both the compression flange and the web are fully effective, the moment of inertia πΌπ₯ of the full section can be computed as follows: Area A (in.2 ) Element ππ₯ π¦cg πΌπ₯ = 178.0(4.0) = 27.22 ksi 26.1570 In view of the fact that the computed stress of 27.22 ksi is less than the assumed value of 28.31 ksi, the moment of inertia πΌπ₯ computed on the basis of the full section can be used for deflection calculation without additional iteration. Example 4.16 Compute the moment of inertia of the hat section (Fig. 4.19) to be used for deflection calculation when the hat section is loaded to the allowable moment as determined in Example 4.6 for the ASD method. The Effective Width Method is used. SOLUTION 1. First Approximation. From Example 4.6, the allowable moment is 193.59 in.-kips. The estimated compressive stress in the top flange under the allowable moment is π= ππ₯ π¦cg πΌπ₯ √ 1.052 24.37 π = √ (137.29) 29,500 4 = 2.076 > 0.673 1 − 0.22β2.076 π= = 0.431 2.076 πd = πw = 0.431(14.415) = 6.213 in. Distance from Middepth y (in.) Ay2 (in.4 ) Flanges 4(1.6775)(0.135) = 0.9059 3.9325 14.0093 Corners 4(0.05407) = 0.2163 3.8436 3.1955 0 Webs 2(7.355)(0.135) = 1.9859 0 Total 3.1081 17.2048 1 (0.135) 2πΌweb = 2 × 12 × (7.355)3 = 8.9522 πΌπ₯ = 26.1570 in.4 π= πd = 24.37 ksi 193.59(4.487) = = 24.37 ksi 35.646 By using the effective width of the compression flange and assuming the web is fully effective, the moment of inertia can be computed from the line elements shown in Fig. 4.20 as follows: Element Distance from Top Fiber y (in.) Ly (in.2 ) Ly2 (in.3 ) Effective Length L (in.) 1 2(1.0475) = 2.0950 9.9476 20.8400 207.3059 2 3 4 5 Total 2(0.3768) = 0.7536 9.8604 2(9.415) = 18.8300 5.0000 2(0.3768) = 0.7536 0.1396 6.2130 0.0525 28.6452 7.4308 73.2707 94.1500 470.7500 0.1052 0.0147 0.3262 0.0171 122.8522 751.3584 π¦cg = 122.8522 = 4.289 in. 28.6452 The total πΌπ₯ is determined as follows: ( ) 1 (9.415)3 = −139.0944 2πΌ3′ = 2 12 ∑ (Ly2 ) = −751.3584 − 890.4528 (∑ ) − πΏ (π¦2cg ) = −28.6452(4.289)2 = −526.9434 πΌπ₯′ = −363.5094 in.3 πΌπ₯ = πΌπ₯′ π‘ = 363.5094(0.105) = 0 − 38.168 in.4 BENDING STRENGTH AND DEFLECTION The compressive stress in the top fiber is ππ₯ π¦cg 193.59(4.289) π= = πΌπ₯ 38.168 = 21.75 ksi < the assumed value (no good) 2. Second Approximation. Assuming πd = 21.00 ksi and using the same values of w/t and k, √ 1.052 21.00 π = √ (137.29) = 1.927 > 0.673 29,500 4 π = 0.460 πd = πw = 6.631 in. Effective Length L (in.) Element 1 to 4 5 Total 22.4322 6.6310 29.0632 Distance from Top Fiber y (in.) 0.0525 Ly (in.2 ) Ly2 (in.3 ) 122.5260 0.3481 122.8741 751.3413 0.0183 751.3596 ycg = 4.289 in. The total πΌπ₯ is 2πΌ3′ = −139.0944 ∑ (Ly2 ) = −751.3596 − 890.4540 (∑ ) − πΏ (π¦2cg ) = −29.0632(4.228)2 = −519.5333 πΌπ₯′ = −370.9207 in.3 πΌπ₯ = πΌπ₯′ π‘ = −38.947 in.4 π= ππ₯ π¦cg πΌπ₯ = 193.59(4.228) = 21.01 ksi 38.947 Since the computed value of f is close to the assumed value of 21.00 ksi, the moment of inertia for deflection calculation under the allowable moment is 38.947 in.4 It is of interest to note that the difference between the I values computed from the first and second approximations is only about 2%. 173 roofs or panels provide more or less lateral support and rotation restraints to the connected beam and to the flange, and increase the beam bending capacity. Two approaches are used to account such restraints in determining the member strength: 1. Use the empirical equations developed based on experimental study. This approach simplifies the design but is limited to certain beam and panel sizes, and beam span lengths that are tested, and 2. Use the Direct Strength Method in which the buckling moments are determined considering the effects of roof or panel covering and span continuity. This method is essentially applicable to any cross-section types and span lengths. The complexity of this approach is how to numerically model the system so that the roof or panel restraints and the structural system connectivity are realistically modeled. Both approaches are discussed in the subsections. 4.2.8.1 Strengths for Members with General CrossSections and Connectivity The Direct Strength Method provides a means to directly determine the strength of the members that are connected to sheathings through-fastened or with standing seam clips. The method requires that the member buckling moment considers the restraints from the connected sheathing or panels. Research work4.297–4.303 has been conducted to model these restraints with springs which posessess translational and rotational stiffnesses. Methods on how to determine the stiffness based on the deck or sheathing configuration and connectivities are provided in the study. 4.305 A finite element method such as MASTAN24.312 was then used to determine the member (global) buckling moment. Using this numerical analysis in metal building wall and roof systems were documented for bare deck through-fastened to members,4.398,4.303 and for through-fastened and standing seam insulated metal panels.4.301 In 2016, the following design provisions were introduced into the North American Specification: I6.1.2 Flexural Member Design 4.2.8 Beams in Metal Roof and Wall Systems The nominal flexural strength [resistance], Mn , shall be the minimum of πne , πππ , and πnd as given in Specification Sections I6.1.2.1 to I6.1.2.3. For members meeting the geometric and material limits of Specification Section B4, the safety and resistance factors shall be as follows: Beams in metal roof and wall systems usually have one of the flanges attached to metal roofs or wall panels through through-fastened connections or sliding clips. These metal Ωb = 1.67 πb = 0.90 = 0.85 (ASD) (LRFD) (LSD) 174 4 FLEXURAL MEMBERS For all other members, the safety and resistance factors in Specification Section A1.2(c) shall apply. The available strength [factored resistance] shall be determined in accordance with the applicable method in Specification Section B3.2.1, B3.2.2, or B3.2.3. I6.1.2.1 Lateral–Torsional Buckling The nominal flexural strength [resistance], Mne , for lateral–torsional buckling shall be calculated in accordance with Specification Section F2, except πΉcre or πcre shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing, bridging and bracing, and span continuity. I6.1.2.2 Local Buckling The nominal flexural strength [resistance], πππ , for local buckling shall be calculated in accordance with Specification Section F3, except πΉcrπ or πcrπ shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing. I6.1.2.3 Distortional Buckling The nominal flexural strength [resistance], πnd , for distortional buckling of girts and purlins shall be calculated in accordance with Specification Section F4, except πcrd shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing. I6.1.3 Member Design for Combined Flexure and Torsion The nominal flexural strength [resistance], πn , for members in combined flexure and torsion shall be reduced by applying the reduction factor, R, determined in accordance with Specification Eq. H4-1. A design example that illustrates Specification Section I6.1 is provided in the 2017 edition of the AISI Cold-Formed Steel Design Manual.1.428 4.2.8.2 Strengths for Members with Specific CrossSections and Connectivity The design methods provided in the following subsections are applicable within the given limitations. 4.2.8.2.1 Beams Having One Flange Through Fastened to Deck or Sheathing When roof purlins or wall girts are subject to the suction force due to wind load, the compression flange of the member is laterally unbraced, but the tension flange is supported by the deck or sheathing. The bending capacity of this type of flexural member is less than the fully braced member but is greater than the laterally unbraced condition because of the rotational restraint provided by the panel-to-purlin (or girt) connection. The rotational stiffness has been found to be a function of the member thickness, sheet thickness, fastener type, and fastener location. In the past, the bending capacity of flexural members having the tension flange through-fastened to deck or sheathing has been studied by a large number of investigators in various countries.4.30–4.40 Based on the results of these studies, reduction factors for the effective yield moment have been developed for simple- and continuous-span conditions. These factors are given in Section I6.2.1 of the 2016 edition of the North American Specification. For the convenience of readers, the following excerpts are adapted from the North American Specification: I6.2.1 Flexural Members Having One Flange Through-Fastened to Deck or Sheathing This section shall not apply to a continuous beam for the region between inflection points adjacent to a support or to a cantilever beam. The nominal flexural strength [resistance], πn , of a C- or Z-section loaded in a plane parallel to the web, with the tension flange attached to deck or sheathing and with the compression flange laterally unbraced, shall be calculated in accordance with Eq. 4.143. Consideration of distortional buckling in accordance with Specification Section F4 shall be excluded. The safety factor and resistance factors given in this section shall be used to determine the allowable flexural strength or design flexural strength [factored resistance] in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. πn = R Mπππ (4.143) Ωb = 1.67 (ASD) πb = 0.90 (LRFD) = 0.90 (LSD) where R = A value obtained from Specification Table I6.2.1-1 for C- or Z-sections ππππ = Nominal flexural strength with consideration of local buckling only, as determined from Specification Section F3 with πΉn = πΉy or πne = πy Specification Table I6.2.1-1C- or Z-Section R Values Simple Span Member Depth Range, in. (mm) d ≤ 6.5 (165) 6.5 (165) < d ≤ 8.5 (216) 8.5 (216) < d ≤ 12 (305) 8.5 (216) < d ≤ 12 (305) Continuous Span Profile C or Z C or Z Z C Profile C Z R 0.60 0.70 R 0.70 0.65 0.50 0.40 BENDING STRENGTH AND DEFLECTION The reduction factor, R, shall be limited to roof and wall systems meeting the following conditions: (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) Member depth ≤ 12 in. (305 mm). Member flanges with edge stiffeners. 60 ≤ depth/thickness ≤ 170. 2.8 ≤ depth/flange width ≤ 5.5. Flange width ≥ 2.125 in. (54.0 mm). 16 ≤ flat width/thickness of flange ≤ 43. For continuous span systems, the lap length at each interior support in each direction (distance from center of support to end of lap) is not less than 1.5d. Member span length is not greater than 33 feet (10 m). Both flanges are prevented from moving laterally at the supports. Roof or wall panels are steel sheets with 50 ksi (340 MPa or 3520 kg/cm2 ) minimum yield stress, and a minimum of 0.018 in. (0.46 mm) base metal thickness, having a minimum rib depth of 1-1/8 in. (29 mm), spaced at a maximum of 12 in. (305 mm) on centers and attached in a manner to effectively inhibit relative movement between the panel and member flange. Insulation is glass fiber blanket 0 to 6 in. (152 mm) thick, compressed between the member and panel in a manner consistent with the fastener being used. Fastener type is, at minimum, No. 12 self-drilling or self-tapping sheet metal screws or 3/16 in. (4.76 mm) rivets, having washers with 1/2 in. (12.7 mm) diameter. Fasteners are not standoff type screws. Fasteners are spaced not greater than 12 in. (305 mm) on centers and placed near the center of the member flange, and adjacent to the panel high rib. The ratio of tensile strength to design yield stress shall not be less than 1.08. If variables fall outside any of the above-stated limits, the user shall perform full-scale tests in accordance with Section K2.1 of the Specification or apply a rational engineering analysis procedure. For continuous purlin and girt systems in which adjacent bay span lengths vary by more than 20%, the R values for the adjacent bays shall be taken from the simple-span values in Specification Table I6.2.1-1. The user is permitted to perform tests in accordance with Specification Section K2.1 as an alternative to the procedure described in this section. For simple-span members, R shall be reduced for the effects of compressed insulation between the sheeting and the member. The reduction shall be calculated by multiplying R from Specification Table I6.2.1-1 by the following correction factor, r: π = 1.00 − 0.01π‘i when π‘i is in inches (4.144) π = 1.00 − 0.0004π‘i when ti is in millimeters (4.145) where π‘i = Thickness of uncompressed glass fiber blanket insulation. 175 4.2.8.2.2 Flexural Members Having One Flange Fastened to a Standing Seam Roof System Standing seam roofs were first introduced in the 1930s.4.171 Because standing seam roof panels are attached to supporting purlins with a clip that is concealed in the seam, this type of roof system has proved to be a cost-effective roof membrane due to its superior weather tightness, its ability to provide consistent thermal performance, its low maintenance requirements, as well as its ability to adjust to thermal expansion and contraction.4.172 For C- or Z-purlins supporting a standing seam roof system, the bending capacity is greater than the bending strength of an unbraced member and may be equal to the bending strength of a fully braced member. The bending capacity is governed by the nature of the loading, gravity or uplift, and the nature of the particular standing seam roof system. Due to the availability of numerous types of standing seam roof systems, the method to determine the member strength through experiments was developed, and was first added in the 1996 edition of the AISI Specification and is retained in Appendix A of the 2016 edition of the North American Specification as Section I6.2.2 for beams having one flange fastened to a standing seam roof system. In this section, it is specified that the available flexural strength of a C- or Z-section loaded in a plane parallel to the web with the top flange supporting a standing seam roof system shall be determined using discrete point bracing and the provisions of Chapter F of the Specification or shall be calculated as follows: πn = π ππππ (4.145) Ωb = 1.67 (ASD) πb = 0.90 (LRFD) where R is the reduction factor determined in accordance with AISI S908 and Mnπo is the nominal flexural strength with consideration of local buckling only, as determined from Section 4.2.3 with πΉn = πΉy or πne = πy . For additional design information, see Ref. 4.172, which includes detailed discussion and design examples using standing seam roof systems. The major advantage of the base test is that a simple span test may be used to predict the performance of continuous-span systems for reducing experimental costs. The concepts for the base test was developed by T. M. Murray and his associates at Virginia Polytechnic Institute & State University. In Canada, this type of member is designed in accordance with Specification Chapter F based on discrete bracing provided. 176 4.2.9 4 FLEXURAL MEMBERS Strength of Standing Seam Roof Panel System Under gravity loading, the nominal strength of standing seam roof panel systems can be determined according to Chapter F of the Specification because the load-carrying capacity of usual panels can be calculated accurately. The strength of this type of panel system can also be determined by the AISI S906, Test Standard for Determining the Load-Carrying Strength of Panels and Anchor-to-Panel Attachments for Roof or Siding Systems Tested in Accordance with ASTM E1592, in accordance with Section I6.3.1 of the North American Specification.1.345 For uplift loading, the nominal strength of standing seam roof panels and their attachments or anchors cannot be calculated with accuracy; therefore, it can only be determined by tests using the AISI S906 with the requirements and exceptions prescribed in Section I6.3.1 of the Specification on the use of Factory Mutual FM4471, Corps of Engineers CEGS 07416, and ASTM E1592. The load combinations including wind uplift are provided in Section I6.3.1a of Appendix A of the Specification. The evaluation of test results should follow the AISI S906. When three or more assemblies are tested, safety factors (not less than 1.67) and resistance factors (not greater than 0.9) shall be determined in accordance with the procedure of Specification Section K2.1.1 (c) with the target reliability index and statistical data provided in Section I6.3.1 of the Specification. The justifications for these variables are discussed in the AISI Commentary.1.431 When the number of physical test assemblies is less than 3, a safety factor of 2.0 and resistance factors of 0.8 (LRFD) and 0.7 (LSD) shall be used. 4.2.10 Unusually Wide Beam Flanges and Unusually Short Span Beams distance from the web, as shown in Fig. 4.47a for a box-type beam and an I-section. This phenomenon is known as shear lag. Analytical and experimental investigations of the problem on shear lag have previously been conducted by Hildebrand and Reissner,4.41 Winter,4.42 Miller,4.43 and Tate.4.44,4.45 This subject has been investigated by Malcolm and Redwood,4.46 Parr and Maggard,4.47 Van Dalen and Narasimham,4.48 and Lamas and Dowling4.49 and in Refs. 4.50–4.55. In their paper, Hildebrand and Reissner concluded that the amount of shear lag depends not only on the method of loading and support and the ratio of span to flange width but also on the ratio of G/E and the ratio π = (3πΌw + πΌs )β (πΌw + πΌs ), where πΌw and πΌs are the moments of inertia of webs and of cover plates, respectively, about the neutral axis of the beam. Based on the theory of plane stress, Winter analyzed the shear lag problem and developed tabular and graphic data,4.42 from which the effective width of any given beam section can be obtained directly for use in design. The ratios of the maximum and minimum bending stresses in beam flanges were computed and verified by the results of 11 I-beam tests. It was indicated that shear lag is important for beams Figure 4.47 (a) Stress distribution in both compression and tension flanges of beams due to shear lag. When beam flanges are unusually wide, special consideration should be given to the possible effects of shear lag and flange curling, even if the beam flanges, such as tension flanges, do not buckle. Shear lag depends on the type of loading and the span-to-width ratio and is independent of the thickness. Flange curling is independent of span length but depends on the thickness and width of the flange, the depth of the section, and the bending stresses in both flanges. 4.2.10.1 Shear Lag For conventional structural members with ordinary dimensions, the effect of shear deformation on flange stress distribution is negligible. However, if the flange of a beam is unusually wide relative to its span length, the effect of shear deformation on bending stress is pronounced. As a result, the bending stresses in both compression and tension flanges are nonuniform and decrease with increasing Figure 4.47 (b) Analytical curve for determining effective width of flange of short-span beams.4.42 177 BENDING STRENGTH AND DEFLECTION Table 4.5 Ratio of Effective Design Width to Actual Width for Wide Flanges L/wf Loading Condition Investigator 6 8 10 12 16 20 Hildebrand and Reissner 0.830 0.870 0.895 0.913 0.934 0.946 Hildebrand and Reissner 0.724 0.780 0.815 0.842 0.876 0.899 Hildebrand and Reissner 0.650 0.710 0.751 0.784 0.826 0.858 Hildebrand and Reissner Winter Miller Hildebrand and Reisser 0.686 0.550 — 0.610 0.757 0.670 — 0.686 0.801 0.732 0.750 0.740 0.830 0.779 0.870 0.850 0.895 0.894 0.936 0.945 0.778 0.826 0.855 0.910 Hiildebrand and Reisser Winter Miller 0.830 0.850 — 0.897 0.896 — 0.936 0.928 0.875 0.957 0.950 0.977 0.974 0.985 0.984 0.991 0.995 with wide flanges subjected to concentrated loads on fairly short spans; the smaller the span-to-width ratio, the larger the effect. For beams supporting uniform loads, shear lag is usually negligible except that the L/wf ratio is less than about 10 as shown in Fig. 4.47b. Winter also concluded that for a given span-to-width ratio the effect of shear lag is practically the same for box beams, I-beams, T-beams, and U-shaped beams. Table 4.5 is a summary of the ratios of effective design width to actual width based on the results obtained by several investigators.4.45 In Table 4.5, π€f is the width of the flange projection beyond the web for I-beams and half the distance between webs for multiple-web sections (Fig. 4.47a); L is the span length. It should be noted that the values obtained by Hildebrand and Reissner were for πΊβπΈ = 0.375 and π = 2. As far as the design criteria are concerned, the “effective width” concept used in the design of compression elements (Section 3.3) can also be applied to the design of beams whenever the shear lag problem is critical. Based on the results of Winter’s investigation,4.42 design provisions for shear lag have been developed as included in Section B4.3 of the North American Specification.1.417 It is specified that when the effective span L of the beam is less than 30π€f and when it carries one concentrated load or several loads spaced farther apart than 2π€f , the ratio of effective design width to actual width of the tension and 30 compression flanges shall be limited to the value given in Table 4.6 in accordance with the πΏβπ€f ratio. In the application of Table 4.6 the effective span length of the beam is the full span for simple-span beams, the distance between inflection points for continuous beams, or twice the length of cantilever beams. The symbol π€f indicates the width of the flange projection beyond the web for I-beams and similar sections or half the distance between webs for multiple-web sections, including box or U-type sections (Fig. 4.47a). When I-beams and similar sections are Table 4.6 Maximum Allowable Ratio of Effective Design Width to Actual Width for Short-Span, Wide Flanges L/wf 30 25 20 18 16 14 12 10 8 6 Effective Design Width (b) /Actual Width (w) 1.00 0.96 0.91 0.89 0.86 0.82 0.78 0.73 0.67 0.55 178 4 FLEXURAL MEMBERS Example 4.17 Compute the nominal moment for the beam section shown in Fig. 4.48a if it is used to support a concentrated load on a simple span of 2 ft. Assume that the minimum yield stress of steel is 40 ksi. stiffened by lips at outer edges, wf shall be taken as the sum of the flange projection beyond the web plus the depth of the lip. The tabulated ratios in Table 4.6 are also plotted in Fig. 4.47b for comparison with the analytical values. The AISI design values are slightly larger than the analytical results when πΏβπ€f ratios exceed about 16. Although the above-discussed provision relative to shear lag is applicable to tension and compression flanges, local buckling in compression as discussed in Section 3.3 may be a critical factor and should also be investigated separately. The shear lag problem is of particular importance in the analysis and design of aircraft and naval structures. In cold-formed steel building construction, however, it is infrequent that beams are so wide that they would require considerable reduction of flange widths. For members designed by the Direct Strength Method, Commentary on the Specification1.431 recommended that the ratio of effective width (b) to the actual width (w) be replaced by the corresponding ratio of πn βπy . In building construction, in the cases of short spans under concentrated loads, web crippling is typically controlling the limit state. Therefore, web crippling (Section 4.3.6) must be checked. SOLUTION From Fig. 4.48a, 1 π€f = (3.25) − 0.135 = 1.490 in. 2 30π€f = 44.70 in. πΏ = 2 ft = 24 in. Since πΏ < 30π€f and the beam is subject to a concentrated load, shear lag is an important factor. Using Table 4.6 for πΏβπ€f = 16.1, the ratio of effective design width to actual width is 0.86. The effective design widths for both compression and tension flanges are π′ = 0.86 × 1.49 = 1.28 in. See Fig. 4.48b. (a) (b) Figure 4.48 Example 4.17. BENDING STRENGTH AND DEFLECTION To check if the web is fully effective according to Section 3.3.1.2, ( ) 1 π1 = 40 × 2.6775 = 35.7 ksi (compression) 3 π2 = 35.7 ksi (tension) |π | Ψ = || 2 || = 1.0 | π1 | π = 4 + 2[1 + 1]3 + 2[1 + 1] = 24 179 π€ = 12 (3.25) − (0.1875 + 0.135) = 1.3025 in., π€ 1.3025 = = 9.62 π‘ 0.135 ) ( √ 40 1.052 (9.62) λ= √ = 0.568 < 0.673 29,500 0.43 π = π€ = 1.3025 in. The nominal moment is From Fig 4.48a, πn = ππ₯ (full section)πΉπ¦ β0 = out-to-out depth of web = 6.00 in. π0 = out-to-out width of the compression flange of In view of the fact that the nominal moment determined above for local buckling consideration is larger than that determined for shear lag, the nominal moment of 136 in.-kips will govern the design. each channel = 3.25β2 = 1.625 in. Since β0 βπ0 = 3.69 < 4, then use Eq. (3.47a), πe 3+π where πe is the effective width of the web determined in accordance with Eqs. (3.32–3.35) with π1 substistuted for f and π = 24 as follows: √ 1.052(5.355β0.135) 35.7β29,500 π= = 0.296 √ 24 π1 = Since λ < 0.673, π = 1.0, πe = 5.355 in. πe 5.355 = = 1.339 in. 3+π 3+1 For π = 1, which is larger than 0.236, π1 = 1 1 π2 = πe = × 5.355 = 2.678 in. 2 2 π1 + π2 = 1.339 + 2.678 = 4.017 in. Example 4.18 For the tubular section shown in Fig. 4.49, determine the nominal moment if the member is to be used as a simply supported beam to carry a concentrated load at midspan. Assume that the span length is 5 ft and Fy = 50 ksi. SOLUTION 1. Nominal Moment Based on Effective Width of Compression Flange. For the compression flange, π€ 8 − 2(3β32 + 0.06) 7.693 = = π‘ 0.06 0.06 = 128.2 Based on Eqs. (3.32)–(3.35), ( ) ( )√π 1.052 π€ π= √ π‘ πΈ π ) ( √ 50 1.052 (128.2) = = 2.776 > 0.673 √ 29,500 4 Since π1 + π2 is larger than the compression portion of the web of 2.6775 in., the web is fully effective. Based on the method discussed previously, the effective section modulus is πe = 3.4 in.3 The nominal moment is πn = πe πΉy = 3.4 × 40 = 136 in. − kips The nominal moment determined above for shear lag should be checked for local buckling. Since Figure 4.49 Example 4.18. 180 4 FLEXURAL MEMBERS 1 − 0.22βπ 1 − 0.22β2.776 = = 0.332 π 2.776 π = πw = 0.332(7.693) = 2.554 in. πe = 0.871(4.692) = 4.087 in. π= See Fig. 4.50a. Assume that the web is fully effective. The distance ycg can be determined as follows: Area π΄ (in.2 ) Element 1 2 3 4 5 Total Distance from Top Fiber y (in.) 2.554 × 0.06 = 0.1532 2 × 0.01166 = 0.0233 2 × 4.6925 × 0.06 = 0.5631 2 × 0.01166 = 0.0233 7.6925 × 0.06 = 0.4616 1.2245 0.030 0.073 2.500 4.927 4.970 πe 4.087 = = 1.141 in. 3+π 3 + 0.581 Since π > 0.236, b2 = be β2 = 4.087β2 = 2.0435 in., and b1 + b2 = 1.141 + 2.0435 = 3.1845 > 2.968 in. (compression portion of the web). The web is fully effective. The total πΌπ₯ is determined as ∑ (Ay2 ) = 15.4872 π1 = Ay (in.3 ) Ay2 (in.4 ) 0.0046 0.0017 1.4078 0.1148 2.2942 3.8231 0.00014 0.0013 3.5194 0.5656 11.4019 15.48717 ∑ (Ay) π¦cg = ∑ = 3.122 in. π΄ 1 πΌwebs = 2 × (0.06)(4.6925)3 = 1.0333 2 (∑ ) − π΄ (π¦2cg ) = −1.2245(3.122)2 = −11.9351 πΌπ₯ = 4.5850 in.4 The section modulus is πΌ 4.5850 ππ₯ = π₯ = = 1.469 in.3 π¦cg 3.122 The nominal moment about the x axis is πn = 1.469(50) = 73.45 in.-kips 1. To check if the web is fully effective (see Fig. 4.50b), ( ) 2.968 = 47.53 ksi (compression) 3.122 ) ( 1.724 π2 = 50 = 27.61 ksi (tension) 3.122 | π | 27.61 π = || 2 || = = 0.581 | π1 | 47.53 π1 = 50 π = 4 + 2[1 + 0.581]3 + 2[1 + 0.581] = 15.066 From Fig. 4.49, β0 = out-to-out depth of web = 5.00 in. π0 = out-to-out width of the compression flange 2. Nominal Moment Based on Shear Lag Consideration. According to Figs. 4.47 and 4.49, 8 − 2(0.06) = 3.94 in. 2 5 × 12 πΏ = = 15.23 < 30 π€f 3.94 Because the πΏβwf ratio is less than 30 and the member carries a concentrated load, additional consideration for shear lag is needed. Using Table 4.6, Effective design width = 0.845 Actual width Therefore the effective design widths of compression and tension flanges between webs are (Fig. 4.51) π€f = 0.845[8 − 2(0.06)] = 6.6586 in. = 8.00 in. Since β0 βb0 = 0.625 < 4, use Eq. (3.47a), π1 = πe 3+π where be is the effective width of the web determined in accordance with Eqs. (3.32)–(3.35) with π1 substituted for f and π = 15.066 as follows: ( ) )√ ( 47.53 1.052 4.692 π= √ 0.06 29,500 15.066 = 0.851 > 0.673 1 − 0.22βπ 1 − 0.22β0.851 π= = = 0.871 π 0.851 Using the full areas of webs, the moment of inertia about the x axis is πΌπ₯ = 4[3.22356(0.06)(2.5 − 0.03)2 + 0.01166(2.5 − 0.073)2 ] + 2 1 (0.06)(4.6925)3 12 = 6.046 in.4 and the section modulus is πΌ ππ₯ = π₯ = 2.418 in.3 2.5 The nominal moment is πn = 2.418(50) = 120.9 in.-kips BENDING STRENGTH AND DEFLECTION 181 (a) (b) Figure 4.50 (a) Effective width of compression flange for postbuckling strength. (b) Webs order stress gradient. 4.2.10.2 Flange Curling When a beam with unusually wide and thin flanges is subject to bending, the portion of the flange most remote from the web tends to deflect toward the neutral axis. This is due to the effect of longitudinal curvature of the beam and bending stresses in both flanges. This subject was studied by Winter in 1940.4.42 Let us consider an I-beam which is subject to pure bending as shown in Fig. 4.52. The transverse component q of the flange force πav π‘ per unit width can be determined by π= Figure 4.51 Effective design widths of compression and tension flanges for shear lag. 3. Nominal Moment for Design. From the above calculation, the nominal moment for design is 73.45 in.-kips. Shear lag does not govern the design. where πav π‘ dπ, dl, πb πΈ πΌ π π π‘ πav π‘ dΟ πav π‘ 2π 2 π‘ = av = av = dl πb EIβπ Ed = = = = = = average bending stress in flanges flange thickness as shown in Fig.4.52 modulus of elasticity moment of inertia of beam depth of beam (4.146) 182 4 FLEXURAL MEMBERS Figure 4.52 Flange curling of I-beam subject to bending.4.42 If the value of q is considered to be a uniformly distributed load applied on the flange, the deflection or curling at the outer edge of the flange can be computed by the conventional method for a cantilever plate, namely, ) ( ) ( qw4f πav 2 π€4f (4.147) (1 − π2 ) =3 πf = 8π· πΈ π‘2 π where πf = deflection at outer edge π€f = projection of flange beyond web π· = flexural rigidity of plate, = Et3 β12(1 − μ2 ) By substituting πΈ = 29.5 × 103 ksi and π = 0.3 in Eq. (4.147), the following formula for the maximum width of an unusually wide stiffened or unstiffened flange in tension and compression can be obtained: √ √ 4 100πf 1800td π€f = × πav π √ √ = 0.061π‘ dEβπav 4 100πf βπ (4.148) where πf = permissible amount of curling, in. πav = average stress in full unreduced flange width, ksi (π€f , t, and π were defined previously) When members are designed by the effective design width procedure, the average stress equals the maximum stress times the ratio of the effective design width to the actual width. Equation (4.148) is included in Section L3 of the North American Specification to limit the width of unusually wide flanges. The above formula for determining wf is derived on the basis of a constant transverse component q. As soon as flange curling develops, the distance from the flange to the neutral axis becomes smaller at the outer edge of the flange. This results in the reduction of bending stresses. Therefore the values of q vary along the flange as shown in Fig. 4.52. Since the amount of cf is usually limited to a small percentage of the depth, the error in the determination of wf by using Eq. (4.148) is negligible and on the conservative side. The above approximate treatment for I-beams can also be applied to the design of box and U-type beams, except that for the latter the flanges of the closed box beams may be regarded as simple plates freely supported at webs and that wf is to be measured as half of the distance between webs. Using the same analogy, one can determine the flange curling cf for closed box sections as follows: ) ( ) ( πav 2 π€4f π(2π€f )4 5 (1 − π2 ) × =5 πf = 384 π· πΈ π‘2 π (4.149) A comparison of Eqs. (4.147) and (4.149) indicates that the use of Eq. (4.148), which is derived on the basis of I-beams, to determine wf for box beams, may √ result in a possible error of 13%. This is because 4 5β3 = 1.13. However, this discrepancy can be reduced if the restraint of webs and the variable values of the transverse component q are taken into consideration. No specific values are given by the North American Specification for the maximum permissible amount of curling. However, it is stated in the AISI Commentary that the amount of curling that can be tolerated will vary with different kinds of sections and must be established by the designer. An amount of curling on the order of 5% of the depth of the section is usually not considered excessive. Assuming πf βπ = 0.05, Eq. (4.148) can be simplified as √ tdE π€f = 0.37 πav In general, the problem of flange curling is not a critical factor to limit the flange width. However, when the appearance of the section is important, the out-of-plane distortion should be closely controlled in practice. In general, the problem of flange curling is not a critical factor to limit the flange width. However, when the appearance of the section is important, the out-of-plane distortion should be closely controlled in practice. Example 4.19 Determine the amount of curling for the compression flange of the hat section used in Example 4.6 when the section is subjected to the allowable moment. Use the ASD method. SOLUTION The curling of the compression flange of the hat section can be computed by Eq. (4.148). In the calculation, 1 π€f = (15.0 − 2 × 0.105) = 7.395 in. 2 π‘ = 0.105 in. π = 10.0 in. 40.69 4.934 × = 8.34 ksi πav = 1.67 14.415 183 DESIGN OF BEAM WEBS Using Eq. (4.148), √ √ 0.061 × 0.105 × 10 × 29,500 4 100πf 7.395 = × 8.34 10 √ 4 = 26.77 πf πf = 0.0058 in. 4.3 DESIGN OF BEAM WEBS under concentrated loads can be designed as compression members. The nominal strength, πn , for bearing stiffeners is the smaller of the values determined by 1 and 2 as follows: (4.150) 1. πn = πΉwy π΄c 2. πn = Nominal axial load evaluated according to Specification Section E3.1 with π΄e replaced by π΄b . Specification Section E3.1 is provided in Section 5.6 of this book. 4.3.1 Introduction Not only should thin-walled cold-formed steel flexural members be designed for bending strength and deflection as discussed in Section 4.2 but also the webs of beams should be designed for shear, bending, combined bending and shear, web crippling, and combined bending and web crippling. In addition, the depth of the web should not exceed the maximum value permitted by Section B4.1 of the North American Specification. When the Effective Width Method is used, the maximum allowable depth-to-thickness ratio h/t for unreinforced webs is limited to 200, in which h is the depth of the flat portion of the web measured along the plane of the web and t is the thickness of the web. When bearing stiffeners are provided only at supports and under concentrated loads, the maximum depth-to-thickness ratio may be increased to 260. When bearing stiffeners and intermediate shear stiffeners are used simultaneously, the maximum h/t ratio is 300. These limitations for h/t ratios are established on the basis of the studies reported in Refs. 3.60 and 4.56–4.60. When the Direct Strength Method is used, the h/t is limited to 300 for any of the above conditions. If a web consists of two or more sheets, the h/t ratios of the individual sheets shall not exceed the maximum allowable ratios mentioned above. The following discussions deal with the minimum requirements for bearing and shear stiffeners, the design strength for shear and bending in beam webs, the load or reaction to prevent web crippling, and combinations of various types of strengths. 4.3.2 Stiffener Requirements Section F5 of the 2016 edition of the North American Specification, provides the following design requirements for attached bearing stiffeners and shear stiffeners. When the bearing stiffeners do not meet these requirements, the load-carrying capacity for the design of such members can be determined by tests. a. Bearing Stiffeners. For beams having large h/t ratios, bearing stiffeners attached to beam webs at supports or Ωc = 2.00 (ASD) { 0.85 (LRFD) πc = 0.80 (LSD) where 2 β§18π‘ + π΄s for bearing stiffeners at interior βͺ support or under concentrated load (4.151) π΄c = β¨ 2 βͺ10π‘ + π΄s for bearing stiffeners β© at end support (4.152) π΄s = cross-sectional area of bearing stiffeners πΉwy = lower value of πΉy for beam web, or πΉys for stiffener section β§ βͺπ1 π‘ + π΄s for bearing stiffeners at βͺ interior support or under βͺ π΄π = β¨ concentrated load βͺπ π‘ + π΄ for bearing stiffeners s βͺ 2 βͺ at end support β© [ ( ) ] πΏst π1 = 25π‘ 0.0024 + 0.72 ≤ 25π‘ π‘ [ ( ) ] πΏst + 0.83 ≤ 12π‘ π2 = 12π‘ 0.0044 π‘ (4.153) (4.154) (4.155) (4.156) πΏst = length of bearing stiffener π‘ = base steel thickness of beam web In addition, the specification stipulates that w/ts ratios for the stiffened and unstiffened elements of cold-formed √ steel bearing stiffeners should not exceed 1.28 πΈβπΉys √ and 0.42 πΈβπΉys , respectively. In the above expressions, πΉys is the yield stress and π‘s is the thickness of the stiffener steel. It should be noted that Eq. (4.150) is used to prevent end crushing of bearing stiffeners, while the second πn is used to prevent column buckling of the combined web stiffener section. The equations for computing the effective 184 4 FLEXURAL MEMBERS areas π΄b and π΄c and the effective widths π1 and π2 are adopted from Nguyen and Yu.4.59 Figures 4.53 and 4.54 show the effective areas π΄c and π΄b of the bearing stiffeners. b. Bearing Stiffeners in C-Section Flexural Members. For two-flange loading (Figs. 4.68c and 4.68d) of C-section flexural members with bearing stiffeners that do not meet the above requirements of Section 4.3.2a, the nominal strength πn should be determined as follows: πn = 0.7(πwc + π΄e πΉy ) ≥ πwc Ωc = 1.70 { 0.90 πc = 0.80 (4.157) (ASD) (LRFD) (LSD) where πwc is the nominal web crippling strength for C-section flexural members calculated in accordance with Eq. (4.197) for single web members, at end or interior locations; π΄e is the effective area of the bearing stiffener subjected to uniform compressive stress, calculated at yield stress; and πΉy is the yield stress of the bearing stiffener steel. Equation (4.157) is based on the research conducted by Fox and Schuster at the University of Waterloo.1.299,4.229–4.231 The program investigated the behavior of 263 stud- and truck-type bearing stiffeners in cold-formed steel C-section flexural members subjected to two-flange loading at both interior and end locations. This equation is applicable within the following limits: 1. Full bearing of the stiffener is required. If the bearing width is narrower than the stiffener such that one of the stiffener flanges is unsupported, πn shall be reduced by 50%. 2. Stiffeners are C-section stud or track members with a minimum web depth of 3 12 in. (89 mm) and minimum base steel thickness of 0.0329 in. (0.84 mm). 3. The stiffener is attached to the flexural member web with at least three fasteners (screws or bolts). 4. The distance from the flexural member flanges to the first fastener(s) is not less than d/8, where d is the overall depth of the flexural member. 5. The length of the stiffener is not less than the depth of the flexural member minus 38 in. (9.53 mm). 6. The bearing width is not less than 1 12 in. (38.1 mm). c. Shear Stiffeners. All shear stiffeners shall be designed to satisfy the following requirements for spacing, moment of inertia, and gross area: 1. Spacing a between Stiffeners. When shear stiffeners are required, the spacing shall be based on the nominal shear strength πn permitted by Section 4.3.3.2f and the following limits: ( )2 260 π≤ β (4.158) ββπ‘ π ≤ 3β (4.159) 2. Moment of Inertia Is of Shear Stiffeners. With reference to an axis in the plane of the web, the moment Figure 4.53 Effective area Ac of bearing stiffener: (a) at end support; (b) at interior support and under concentrated load. Figure 4.54 Effective area Ab of bearing stiffener: (a) at end support; (b) at interior support and under concentrated load. 185 DESIGN OF BEAM WEBS of inertia of a pair of attached stiffeners or of a single stiffener shall satisfy the following requirements: ) ( β 0.7π (4.160) πΌs ≥ 5ht3 − π β ( )4 β πΌs ≥ (4.161) 50 3. Gross area As of Shear Stiffeners. The area π΄s shall satisfy the requirement of Eq. (4.162): ] [ 1 − πΆπ£ π (πββ)2 π΄s ≥ YDht − √ 2 β (πββ) + 1 + (πββ)2 (4.162) where β§ 1.53Ekv when πΆv ≤ 0.8 βͺ 2 βͺ πΉy (ββπ‘) √ πΆv = β¨ Ekv βͺ 1.11 when πΆv > 0.8 βͺ ββπ‘ πΉy β© β§4.00 + 5.34 when πββ ≤ 1.0 βͺ (πββ)2 πv = β¨ 4.00 βͺ5.34 + when πββ > 1.0 β© (πββ)2 where πv = actual shear stress π = total external shear force at a section π = static moment of area between the extreme fiber and the particular location at which the shear stress is desired, taken about neutral axis πΌ = moment of inertia of entire cross-sectional area about neutral axis π‘ = width of section where shear stress is desired Even though Eq. (4.167) gives the exact value at any location, it has been a general practice to use the average value in the gross area of the web as the shear stress for design purposes. This average shear stress can be computed by using the following equation: πv = (4.163) π htw (4.164) where β = depth of the flat portion of the web measured along the plane of the web π‘w = thickness of the web (4.165) The use of Eqs. (4.167) and (4.168) is illustrated in Example 4.20. (4.166) and π = distance between shear stiffeners π = yield stress of web steelβyield stress of stiffener steel π· = 1.0 for stiffeners furnished in pairs = 1.8 for single-angle stiffeners = 2.4 for single-plate stiffeners Most of the above requirements for shear stiffeners are based on the AISC Specification1.148 and the study reported in Ref. 4.59. d. Nonconforming Stiffeners. According to Section F5.3 of the North American specification, the available strength of members with stiffeners that do not meet the requirements of Section 4.3.2a, 4.3.2b, or 4.3.2c, such as stamped or rolled-in stiffeners, shall be determined by tests in accordance with Section K2 of the Specification or rational engineering analysis in accordance with Section A1.2(c) of the Specification. Example 4.20 Determine the shear stress distribution at the end supports of the uniformly loaded channel shown in Fig. 4.55. Assume that the load is applied through the shear center of the cross section so that torsion is not involved.∗ See Appendix B for a discussion of the shear center. SOLUTION 1. Exact Shear Stress Distribution Using Eq. (4.167). For simplicity, use square corners and midline dimensions as shown in Fig. 4.56 for computing the exact shear stresses at various locations of the section. a. Shear stress at points 1 and 4: π = π A = 1.5 kips π1 = π4 = 0 VQ1 =0 It b. Shear stress at points 2 and 3: (πv )1,4 = π2 = π3 = 1.4325(0.135) 4.3.3 Shear VQ It (4.167) ( 1 × 6.865 2 ) = 0.664 in.3 VQ2 1.5(0.664) (πv )2,3 = = = 0.941 ksi It 7.84(0.135) 4.3.3.1 Shear Stress In the design of beams, the actual shear stress developed in the cross section of the beam can be calculated by using the following well-known equation4.61 : πv = (4.168) ∗ When the load does not pass through the shear center, see Appendix B. 186 4 FLEXURAL MEMBERS Figure 4.55 Example 4.20. the beam is probably governed by shear yielding. The maximum shear stress at the neutral axis can be computed by Eq. (4.169): πΉy (4.169) πy = √ 3 in which τy is the yield stress in shear and πΉy is the yield stress in tension.The nominal shear strength for yielding can be determined by the shear stress given in Eq. (4.169) and the web area, ht, as follows: ( ) πΉy πn = √ (4.170) (ht) ≅ 0.60πΉy ht 3 Figure 4.56 Shear stress distribution. c. Shear stress at point 5: ( )( ) 1 1 × 6.865 × 6.865 π5 = π2 + 0.135 2 4 3 = 1.46 in. VQ5 1.5(1.46) (πv )5 = = = 2.07 ksi It 7.84(0.135) 2. Average Shear Stress on Beam Web by Using Eq. (4.168) π 1.5 = πv = = 1.65 ksi htw 6.73(0.135) From the above calculation it can be seen that for the channel section used in this example the average shear stress of 1.65 ksi is 25% below the maximum value of 2.07 ksi. 4.3.3.2 Shear Strength of Beam Webs without Holes a. Shear Yielding. When a beam web with a relatively small h/t ratio is subject to shear stress, the shear capacity of where πn is the nominal shear strength, h is the depth of the flat portion of the web, and t is the thickness of the web. b. Elastic Shear Buckling. For webs with large h/t ratios, the shear capacity of the web is governed by shear buckling. Figure 4.57 shows a typical pattern of shear failure.4.56 Based on studies by Southwell and Skan on shear buckling of an infinitely long plate, the plate develops a series of inclined waves, as shown in Fig. 4.58.4.62,4.63 The elastic critical shear buckling stress can be computed by Eq. (4.171)∗ : πcr = where πv πΈ π β π‘ = = = = = πv π 2 πΈ 12(1 − π2 )(ββπ‘)2 (4.171) shear buckling coefficient modulus of elasticity of steel Poisson’s ratio depth of plate thickness of plate ∗ The problem of shear buckling of plane plates has also been studied by Timoshenko and other investigators. For additional information see Refs. 3.1 and 4.63. DESIGN OF BEAM WEBS Figure 4.57 Figure 4.58 187 Typical shear failure pattern (h/t = 125).4.56 Shear buckling of infinitely long plate4.63 : (a.) simply supported edges; (b.) fixed edges. In Eq. (4.171), the value of πv varies with the supporting conditions and the aspect ratio a/h (Fig. 4.59), in which a is the length of the plate. For a long plate the value of πv was found to be 5.34 for simple supports and 8.98 for fixed supports, as listed in Table 3.2. Substituting π = 0.3 in Eq. (4.171), 0.904πv πΈ (4.172) πcr = (ββπ‘)2 Thus if the computed theoretical value of τcr is less than the proportional limit in shear, the nominal shear strength 188 4 FLEXURAL MEMBERS By substituting the values of τpr and τcri into Eq. (4.174), one can obtain Eq. (4.176) for the shear buckling stress in the inelastic range, that is, √ 0.64 πv πΉy πΈ (4.176) πcr = ββπ‘ Consequently, the nominal shear strength in the inelastic range can be obtained from Eq. (4.177): √ √ 0.64 πv πΉy πΈ (ht) = 0.64π‘2 πΎv πΉy πΈ (4.177) πn = ββπ‘ Figure 4.59 Shear buckling stress coefficient of plates versus aspect ratio a/h.3.1 for elastic buckling can be obtained from Eq. (4.173): 0.904πv πΈ 0.904πv Et3 (ββπ‘) = (4.173) β (ββπ‘)2 The above elastic critical buckling stress (τcr ) and the resultant (πcr ) are based on the web alone ignoring the interaction from the flanges. Aswegan and Moen4.306 developed analytical expressions which enable to take into consideration of the interactions of the connected elements. These equations are provided in Section 2.3.5 of the North American Specification.1.417 The shear buckling can also be determined numerically using the semi-analytical finite strip method4.307 or spline finite strip method4.308 developed by Hancock and Pham. c. Shear Buckling in Inelastic Range. For webs having moderate h/t ratios, the computed theoretical value of τcr may exceed the proportional limit in shear. The theoretical value of the critical shear buckling stress should be reduced according to the change in the modulus of elasticity. Considering the influence of strain hardening observed in the investigation of the strength of plate girders in shear,4.64 Basler indicated that Eq. (4.174) can be used as the reduction formula: √ πcr = πpr πcri (4.174) √ where τpr = 0.8τy = 0.8(πΉy β 3) is the proportional limit in shear and the initial critical shear buckling stress is given as πv π 2 πΈ (4.175) πcri = 12(1 − π2 )(ββπ‘)2 πcr = d. Direct Strength Method. The research by Pham and Hancock4.309,4.310 showed that considerable tension field action is available for local buckling if a web is fully restrained at the loading and support points over its full depth by bolted connections. This post-buckling strength can be considered using the direct strength method that Pham and Hancock has developed. In addition, for members with transvers stiffeners, the stiffness contribution can also be included in web strength through the Direct Strength Method as long as the critical shear buckling force, πcr , used in the method includes the transverse stiffener effects. Since it is difficult to develop analytical solutions for shear buckling of webs with transverse stiffeners, numerical methods are employed. The methods such as: semi-analytical finite strip method4.307 or spline finite strip method4.308 can be used to determine the shear buckling force with stiffness contribution. The Direct Strength Method design for determining shear strength was first adopted into Appendix 1 of the 2012 edition of the North American Specification, and was incorporated into the main body of the 2016 edition of the Specification as Section G2.2. e. Safety Factors. Prior to 1996, the AISI ASD Specification employed three different safety factors (i.e., 1.44 for yielding, 1.67 for inelastic buckling, and 1.71 for elastic buckling) for determining the allowable shear stresses in order to use the same allowable values for the AISI and AISC Specifications. To simplify the design of shear elements for using the allowable stress design method, the safety factor for both elastic and inelastic shear buckling was taken as 1.67 in the 1996 edition of the AISI Specification. The safety factor of 1.50 was used for shear yielding to provide the allowable shear stress of 0.40Fy , which has been used in steel design for a long time. The use of such a smaller safety factor of 1.50 for shear yielding was justified by long-standing use and by the minor consequences of incipient yielding in shear as compared with those associated with yielding in tension and compression. 189 DESIGN OF BEAM WEBS In the 2001 and 2007 editions of the North American Specification, the constant used in Eq. (4.176) for determining the inelastic shear buckling stress was reduced slightly from 0.64 to 0.60 on the basis of Craig’s calibration of the test data of LaBoube and Yu.1.346,4.56,4.232,4.233 For the purpose of simplicity, a single safety factor of 1.60 was used in the 2007 edition the Specification for shear yielding, elastic and inelastic shear buckling for the ASD method with a corresponding resistance factor of 0.95 for LRFD and 0.80 for LSD. These safety and resistance factors are retained in Section G2 of the 2016 edition of the Specification.1.417 With these minor revisions of safety factor and design equations, for ASD, the North American Specification reduces 6% of the allowable inelastic shear buckling strength as compared with the AISI 1996 ASD Specification. For beam webs with large h/t ratios, the North American Specification allows 4% increase of the allowable strength for the elastic shear buckling. f. North American Design Criteria for Shear Strength of Webs without Holes. Based on the foregoing discussion of the shear strength of beam webs, the 2016 edition of the North American Specification includes the following design provisions in Section G2 for the ASD, LRFD, and LSD methods.1.417 In the 2016 edition of the Specification, the equation format has been revised from shear stress to shear resultants by multiplying the web shear area. where π΄w = Area of web element = ht where h = Depth of flat portion of web measured along plane of web t = Web thickness πΉy = Design yield stress as determined in accordance with Specification Section A3.3.1 πcr = Elastic shear buckling force as defined in Specification Section G2.3 for flat web alone, or determined in accordance with Specification Appendix 2 for full cross-section of prequalified (Table 3.1) members E = Modulus of elasticity of steel πv = Shear buckling coefficient, determined in accordance with Specification Section G2.3 G2.2 Flexural Members With Transverse Web Stiffeners For a reinforced web with transverse web stiffeners meeting the criteria of Specification Section G4, and spacing not exceeding twice the web depth, this section is permitted to be used to determine the nominal shear strength [resistance], πn , in lieu of Specification Section G2.1. For λv ≤ 0.776, (4.183) πn = πy For λv > 0.776, [ G2.1 Flexural Members Without Transverse Web Stiffeners The nominal shear strength [resistance], πn , of flexural members without transverse web stiffeners shall be calculated as follows: For ππ£ ≤ 0.815, (4.178) πn = π y For 0.815 < λv ≤ 1.227 √ πcr πy √ = 0.60π‘2 πΈππ£ πΉy πn = 0.815 = 0.904Ekv π‘ βh √ ππ£ = ππ¦ πcr πcr ππ¦ )0.4 ] ( πcr ππ¦ )0.4 ππ¦ (4.184) Other variables are defined in Specification Section G2.1. (4.179b) G2.3 Web Elastic Critical Shear Buckling Force, V cr (4.180b) (4.181) πy = Yield shear force of cross-section = 0.6 π΄w πΉy ( where πcr = Elastic shear buckling force as defined in Specification Section G2.3 for flat web alone, or determined in accordance with Specification Appendix 2 for full cross-section of prequalified (Table 3.1) members The shear buckling force, πcr , of a web is permitted to be determined in accordance with this section: πcr = π΄w πΉcr (4.180a) 3 where ππ = 1 − 0.15 (4.179a) For λv > 1.227 πn = πcr (4.182b) (4.182a) (4.185) where π΄w = Web area as given in Eq. (4.182b) πΉcr = Elastic shear buckling stress = π 2 Ekπ£ 12(1 − π 2 )(ββπ‘)2 where πΈ = Modulus of elasticity of steel πv = Shear buckling coefficient calculated in accordance with (a) or (b) as follows: (4.186) 190 4 FLEXURAL MEMBERS (a) For unreinforced webs, πv = 5.34 (b) For webs with transverse stiffeners satisfying the requirements of Specification Section G4 when πββ ≤ 1.0 ππ£ = 4.00 + 5.34 (πββ)2 (4.187a) when πββ > 1.0 ππ£ = 5.34 + 4.00 (πββ)2 (4.187b) where π = Shear panel length of unreinforced web element = Clear distance between transverse stiffeners of reinforced web elements Other variables are defined in Specification Section G2.1. For the ASD method, the allowable shear stresses in webs are shown in Fig. 4.60 by using πΈ = 29,500 ksi (203 GPa, or 2.07 × 106 kgβcm2 ). Table 4.7 gives the allowable shear stresses for πΉy = 33 and 50 ksi (228 and 345 MPa, or 2320 and 3515 × 106 kgβcm2 ). Examples 4.21–4.23 illustrate the applications of the shear design provisions. Example 4.21 Use the ASD and LRFD methods to determine the available shear strength for the I-section used in Example 4.4. Use πΉy = 50 ksi. SOLUTION A. ASD Method The depth-to-thickness ratio of each individual web element is β 8 − 2(0.135 + 0.1875) 7.355 = = = 54.48 π‘ 0.135 0.135 Based on the North American design criteria, the value of πv for unreinforced webs is 5.34. Therefore, according to Section G2.3 of the North American Specification, πΉcr = π 2 Ekπ£ π 2 (29,500)(5.34) = 2 2 12(1 − π )(ββπ‘) 12(1 − 0.32 )(54.48)2 Figure 4.60 Allowable shear stress in webs for the ASD method. The allowable shear strength for the I-section having two webs is 2π 2(29.79) = 37.24 kips πa = n = Ωv 1.60 B. LRFD Method Using the same nominal shear strength computed in item A, the design shear strength for the I-section having double webs is 2πv πn = 2(0.95)(29.79) = 56.60 kips = 47.97 ksi πcr = π΄w πΉcr = (7.355)(0.135)(47.97) = 47.63 kips From Specification Section G2.1: πy = 0.6Aw Fy = 0.6(7.355)(0.135)(50) = 29.79 kips √ √ ππ¦ 29.79 = π= = 0.791 πcr 47.63 Since λ < 0.815 πn = πy = 29.97 kips Example 4.22 Use the ASD and LRFD methods to determine the available shear strength for the channel section used in Example 4.5. Use πΉy = 50 ksi. SOLUTION A. ASD Method For the given channel section, the depth-to-thickness ratio of the web is β 10 − 2(0.075 + 0.09375) 9.6625 = = = 128.83 π‘ 0.075 0.075 DESIGN OF BEAM WEBS Table 4.7 191 Allowable Shear Stresses for ASD Method, ksi πΉy = 33 ksi πΉy = 50 ksi a/h a/h h/t 0.5 1.0 2.0 3.0 >3 0.5 1.0 2.0 3.0 >3 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 12.4 12.4 12.4 12.4 12.4 12.4 12.4 12.4 12.4 12.4 12.4 11.6 11.0 10.4 9.8 9.3 8.5 7.3 6.3 5.4 4.7 12.4 12.4 12.4 12.4 12.4 11.3 10.3 9.4 8.7 7.9 6.9 6.1 5.4 4.8 4.3 3.9 3.2 2.7 2.3 2.0 1.7 12.4 12.4 12.4 11.6 10.4 9.3 8.5 7.3 6.3 5.4 4.7 4.1 3.7 3.3 2.9 2.6 2.2 1.8 1.6 1.3 1.2 12.4 12.4 12.4 11.1 9.9 8.9 8.0 6.7 5.7 4.9 4.3 3.8 3.3 3.0 2.7 2.4 2.0 1.7 1.4 1.2 1.1 12.4 12.4 12.2 10.7 9.5 8.6 7.4 6.2 5.3 4.5 4.0 3.5 3.1 2.7 2.5 2.2 1.8 1.5 1.3 1.1 1.0 18.8 18.8 18.8 18.8 18.8 18.8 18.8 18.8 17.6 16.4 15.3 14.3 13.5 12.7 11.7 10.6 8.7 7.3 6.3 5.4 4.7 18.8 18.8 18.8 17.4 15.5 13.9 12.7 10.8 9.2 7.9 6.9 6.1 5.4 4.8 4.3 3.9 3.2 2.7 2.3 2.0 1.7 18.8 18.8 16.4 14.3 12.7 10.6 8.7 7.3 6.3 5.4 4.7 4.1 3.7 3.3 2.9 2.6 2.2 1.8 1.6 1.3 1.2 18.8 18.3 15.6 13.7 11.9 9.6 8.0 6.7 5.7 4.9 4.3 3.8 3.3 3.0 2.7 2.4 2.0 1.7 1.4 1.2 1.1 18.8 17.5 15.0 13.2 11.0 8.9 7.4 6.2 5.3 4.5 4.0 3.5 3.1 2.7 2.5 2.2 1.8 1.5 1.3 1.1 1.0 Notes: π Values above the single underlines are based on Eq. (4.178); values between the single underlines and double underlines are based on Eq. (4.179); and values below the double underlines are based on Eq. (4.180). For the case of a/h > 3, πv = 5.34. π 1 ksi = 6.9 MPa or 70.3 kg/cm2 . Based on πv = 5.34 and πΉy = 50 ksi, πΉcr = π 2 Ekπ£ π 2 (29,500)(5.34) = 12(1 − π2 )(ββπ‘)2 12(1 − 0.32 )(128.8)2 = 8.578 ksi πcr = π΄w πΉcr = (9.6625)(0.075)(8.578) = 6.217 kips From Specification Section G2.1: πy = 0.6π΄w πΉy = 0.6(9.6625)(0.075)(50) = 36.23 kips √ √ πy 26.23 π= = = 2.4 > 1.227 πcr 6.217 Therefore, πn = πcr = 6.217 kips The allowable shear strength using the ASD method for the design of the given channel section is πa = πn 6.22 = = 3.89 kips Ωv 1.60 B. LRFD Method Based on the same nominal shear strength computed in item A, the design shear strength using the LRFD method for the design of the channel section is πv πn = (0.95)(6.22) = 5.91 kips Example 4.23 Use the ASD and LRFD methods to determine the available shear strength for the hat section used in Example 4.6. Use πΉy = 50 ksi. 192 4 FLEXURAL MEMBERS SOLUTION A. ASD Method The depth-to-thickness ratio of the web is β 10 − 2(0.105 + 0.1875) 9.415 = = = 89.67 π‘ 0.105 0.105 Based on πv = 5.34 and πΉy = 50 ksi, π 2 Ekπ£ π 2 (29, 500)(5.34) πΉcr = = 12(1 − π2 )(ββπ‘)2 12(1 − 0.32 )(89.67)2 = 17.71 ksi πcr = π΄w πΉcr = (9.415)(0.105)(17.71) = 17.505 kips From Specification Section G2.1: πy = 0.6π΄w πΉy = 0.6(9.415)(0.105)(50) = 49.429 kips √ √ πy 49.429 λ= = = 1.680 > 1.227 πcr 17.505 Therefore, πn_single = πcr . For two webs, the total nominal shear strength is πn = 2πcr = 2(17.505) = 35.01 kips ππ = πn 35.01 = = 21.88 Ωv 1.60 B. LRFD Method Based on the same nominal shear strength computed in item A, the design shear strength using the LRFD method for the design of the hat section is πv πn = (0.95)(35.01) = 33.26 kips 4.3.3.3 Shear Strength of C-Section Webs with Holes When holes are present in beam webs, the effect of web perforation on the reduction of shear strength of C-sections was investigated in the 1990s by Shan et al.,3.184,3.197 Schuster et al.,3.187 and Eiler.3.192 In these studies, three hole geometries (rectangular hole with corner fillets, circular hole, and diamond-shaped hole) were considered in the test programs. Based on the results of research findings, the design provisions were added in the supplement to the 1996 edition of the AISI Specification in 19991.333 as Section C3.2.31.336,1345 and is retained in the 2016 edition of the North American Specification as Section G3. 1.417 Based on the Specification provisions, for C-section webs with holes, the shear strength shall be calculated in accordance with Specification Section G2 for section without holes and multiplied by the reduction factor πs , as defined in Eq. (4.188a) or (4.188b), under the same limits given in Section 3.4.3: β§ π βͺ1.0 when π‘ ≥ 54 πs = β¨ π π βͺ 54π‘ when 5 ≤ π‘ < 54 β© β§ β − πh for circular holes βͺ π = β¨ 2 2.83 βͺ β − πh for noncircular holes β©2 2 (4.188π) (4.188π) (4.189π) (4.189π) where πh = depth of web hole β = depth of flat portion of web measured along plane of the web π‘ = web thickness Similar to Section 1.1.1 of the Specification (Section 3.4.3 in this volume), the above design provisions for circular and noncircular holes apply to any hole pattern that fits within an equivalent virtual hole, as shown in Figs. 3.65 and 3.66. 4.3.4 Bending Webs of beams can buckle not only in shear but also due to the compressive stress caused by bending, for example, at the location of a maximum moment. Figure 3.27 shows a typical pattern of bending failure of beam webs. The web buckling stress due to bending and the postbuckling strength of flat beam webs are discussed in Section 3.3.1.2. The same section also discusses the AISI design equations for computing the effective design depth of beam webs. For beam webs having relatively large depth-to-thickness ratios, the buckling of web elements becomes more important. The structural efficiency of such beam webs can be improved by adding longitudinal stiffeners in the compression portion of the web, as shown in Fig. 4.61. References 4.60, 4.65, and 4.66 present the studies made by Nguyen and Yu on the structural behavior of longitudinally reinforced beam webs. Figure 4.61 Typical sections for longitudinally reinforced beam specimens. 193 DESIGN OF BEAM WEBS In Europe, the design methods for profiled sheeting and sections with stiffeners in the flanges and webs are provided in Refs. 1.209 and 3.56. The Direct Strength Method provided in Section G2.2 of the North American Specification can handle the available bending strength of beams having longitudinal web stiffeners. 4.3.5 Combined Bending and Shear When high bending and high shear act simultaneously, as in cantilever beams and at interior supports of continuous beams, the webs of beams may buckle at a lower stress than if only one stress were present without the other. Such webs must be safeguarded against buckling due to this combined bending and shear. The critical combination of bending and shear stresses in disjointed flat rectangular plates has been studied by Timoshenko.3.2 Figure 4.62 shows the interaction between πb βπcr and τβτcr , in which πb is the actual computed bending stress, πcr is the theoretical buckling stress in pure bending, π is the actual computed shear stress, and τcr is the theoretical buckling stress in pure shear. It can be seen from Fig. 4.62 that for a/h ratios ranging from 0.5 to 1.0 the relationship between πb βπcr and τβτcr can be approximated by Eq. (4.190), which is a part of the unit circle: ( )2 ( )2 πb π + =1 (4.190a) πcr πcr or √ ( )2 ( )2 πb π + ≤1 (4.190b) πcr πcr beam webs subjected to the combined bending and shear stresses: √ ( )2 ( ) πv πbw 2 + ≤1 (4.191) πΉbw πΉv where πbw = actual compression stress at junction of flange and web πΉbw = allowable compressive stress πv = actual average shear stress πΉv = allowable shear stress, For additional information on simply supported plates under combined shear and uniformly distributed longitudinal stresses, see Ref. 3.3. In the past, the structural strength of beam webs subjected to a combination of bending and shear has been studied by LaBoube and Yu.4.57,4.67 The results of 25 beam tests indicated that Eq. (4.190a), originally developed for a disjointed individual sheet, would be conservative for beam webs with adequate transverse stiffeners, for which a diagonal tension field action can be developed. Based on the test results shown in Fig. 4.63, the following interaction equation was developed for beam webs with transverse stiffeners satisfying the requirements of Section 4.3.2: 0.6 πb πb,max + By using proper safety factors, the following interaction formula can be used for the allowable stress design of π πmax = 1.3 (4.192) Eq. (4.192) Eq. (4.190a) Figure 4.62 TβTcr .4.63 Interaction relationship between ππ βπcr and Figure 4.63 Interaction diagram for TβTmax and fb βfb,max . 194 4 FLEXURAL MEMBERS where πb,max = maximum computed stress governing bending τmax = maximum computed stress governing shear for reinforced web Accordingly, the allowable stress equation for webs reinforced with adequate transverse stiffeners can be expressed as follows: ) ( π πbw (4.193) + v ≤ 1.3 0.6 πΉbw πΉv Equation (4.193) is applicable only when πbw βπΉbw > 0.5 and ππ£ βπΉv > 0.7. For other conditions, the design of beam webs is governed by either the allowable bending stress or the allowable shear stress. Instead of using stress ratios in Eqs. (4.191) and (4.193), the 1986 and 1996 editions of the AISI Specification and the North American Specification use strength ratios (i.e., moment ratio for bending and force ratio for shear) for the interaction equations. The following design criteria are adapted from Section H2 of the North American Specification for combined bending and shear. In addition, in the 2016 edition of the North American Specification, consistent format of ASD, LRFD and LSD are used, i.e., strengths with subscript “a” are denoted as allowable strength when ASD is used, and design strengths when LRFD or LSD is used. The shear forces or moments with a top bar are denoted as the demands calculated based on ASD, LRFD or LSD load combinations. All the variables are defined in the following excerpted provisions: where: π = Required flexural strength [moment due to factored loads] in accordance with ASD, LRFD, or LSD load combinations π = Required shear strength [shear force due to factored loads] in accordance with ASD, LRFD or LSD load combinations πa = Available flexural strength [factored resistance] when bending alone is considered, determined in accordance with Specification Chapter F πa = Available shear strength [factored resistance] when shear alone is considered, determined in accordance with Specification Sections G2 to G4 ππππ = Available flexural strength [factored resistance] for globally braced member determined as follows: (a) For members without transverse web stiffeners, ππππ is determined in accordance with Specification Section F3 with Fn = Fy or Mne = My , and (b) For members with transverse web stiffeners, ππππ is the lesser of (1) Available strength [factored resistance] determined in accordance with Specification Section F3 with Fn = Fy or Mne = My , and (2) Available strength [factored resistance] determined in accordance with Specification Section F4. πΉn = Global flexural buckling stress as defined in Specification Section F2 πΉy = Yield stress πne = Nominal flexural strength [resistance] considering yielding and global buckling, determined in accordance with Specification Section F2 πy = Member yield moment in accordance with Specification Section F2.1 H2 Combined Bending and Shear For beams subjected to combined bending and shear, the required flexural strength [moment due to factored loads], π, and the required shear strength [shear force due to factored loads], π , shall not exceed πa and πa , respectively. For beams without shear stiffeners as defined in Specification Section G4, the required flexural strength [moment due to factored loads], π, and the required shear strength [shear force due to factored loads], π , shall also satisfy the following interaction equation: √ ( )2 ( )2 π π + ≤ 1.0 (4.194a) ππππ ππ For beams with shear stiffeners as defined in Specification Section G4, when MβMπππ > 0.5 and Vβπa > 0.7, π and π shall also satisfy the following interaction equation: ( 0.6 π ππππ ) ( + π ππ ) ≤ 1.3 (4.194b) Figure 4.64 shows the interaction formulas using the ASD method for the design of beam webs subjected to the combination of bending and shear. These design criteria are based on Eqs. (4.194a) and (4.194b). A study conducted by Almoney and Murray indicated that combined bending and shear is a possible limit state for a continuous lapped Z-purlin system and that the current design provisions accurately predict the failure load.4.173 4.3.6 Web Crippling 4.3.6.1 Web Cripping Strength of Beam Webs without Holes When the end and load stiffeners are not used in thin-walled cold-formed steel construction, the webs of beams may cripple due to the high local intensity of the load or reaction. Figure 4.65 shows the types of failure caused by DESIGN OF BEAM WEBS Eq. (4.194b) Eq. (4.194a) Figure 4.64 Interaction formulas for combined bending and shear using ASD method. Figure 4.65 Web crippling of unfastened beams.1.161 web crippling for I-beams and hat sections unfastened to the support. The web crippling of I-beam webs is also shown in Fig. 1.31. The buckling problem of separate flat rectangular plates under locally distributed edge forces has been studied by numerous investigators, including Sommerfeld,4.68 Timoshenko,4.69 Leggett,4.70 Hopkins,4.71 Yamaki,4.72 Zetlin,4.73 White and Cottingham,4.74 Khan and Walker,4.75 Khan, Johns, and Hayman,4.76 and others.3.7 Based on Refs. 4.75 and 4.76, the buckling load for the plates subjected to locally distributed edge forces as shown in Figs. 4.66 and 4.67 can be computed as ππ 2 Et3 (4.195) 12(1 − π2 )β where k is the buckling coefficient depending on the ratios of N/h and a/h as given in these two figures. For steel beams having webs connected to flanges, theoretical and experimental investigations on web crippling under partial edge loading have been conducted by Lyse and Godfrey,4.77 Rocky, Bagchi, and El-gaaly,4.78–4.83,4.94 Roberts and Neware,4.181 Bergfelt,4.84 Edlund,4.102 and others. However, the theoretical analysis of web crippling for cold-formed steel flexural members is rather complicated because it involves the following factors: πcr = 195 1. Nonuniform stress distribution under the applied load and adjacent portions of the web 2. Elastic and inelastic stability of the web element 3. Local yielding in the immediate region of load application 4. Bending produced by eccentric load (or reaction) when it is applied on the bearing flange at a distance beyond the curved transition of the web 5. Initial out-of-plane imperfection of plate elements 6. Edge restraints provided by beam flanges based on the fastened condition to the support and interaction between flange and web elements 7. Inclined webs for decks and panels For these reasons, in the United States, the AISI 1946–1968 design provisions for web crippling were based on the extensive experimental investigations conducted at Cornell University by Winter and Pian4.85 and by Zetlin4.73 in the 1940s and 1950s. The AISI design previsions were revised in 1980, 1986, and 1996 based on the additional research work conducted at the University of Missouri-Rolla by Hetrakul and Yu,4.58,4.94 Yu,4.86 Bhakta, LaBoube, and Yu,4.174 and Cain, LaBoube, and Yu.4.175 These modified provisions have been used for high-strength steels, high h/t ratios, and the increase of end-one-flange web crippling strength for Z-sections fastened to the support member. In these experimental investigations, the web crippling tests have been carried out under the following four loading conditions for beams having single unreinforced webs and I-beams: 1. 2. 3. 4. End one-flange (EOF) loading Interior one-flange (IOF) loading End two-flange (ETF) loading Interior two-flange (ITF) loading All loading conditions are illustrated in Fig. 4.68. In Figs. 4.68a and 4.68b the distances between bearing plates were kept to no less than 1.5 times the web depth in order to avoid the two-flange action. The developments of the 1996 and earlier AISI design requirements for web crippling and the research background information were summarized by Yu in the third edition of the book.1.354 In Canada, the study of web crippling of cold-formed steel members was initiated at the University of Waterloo by Wing and Schuster in 1981.4.88,4.89,4.98 In the 1990s, Prabakaran and Schuster developed the following unified web crippling equation for the CSA standard S136-94 with variable coefficients1.177,4.177,4.238 : √ πn = Ct2 πΉy (sin π)(1 − πΆπ π ∗ ) √ √ × (1 + πΆπ π ∗ )(1 − πΆπ» π» ∗ ) (4.196) 196 4 FLEXURAL MEMBERS Figure 4.66 Buckling coefficient k for simply supported plates subjected to two opposite locally distributed edge forces.1.216,4.75 Reproduced with permission from Walker, A. C. (Ed.), Design and Analysis of Cold-Formed Sections, International Textbook Co., Glasgow and London, 1975. Figure 4.67 Buckling coefficient k for simply supported plates subjected to one locally distributed edge force.4.76 in which C is the web crippling coefficient, πΆπ» is the web slenderness coefficient, πΆπ is the bearing length coefficient, πΆπ is inside bend radius coefficient, π»* = ββπ‘, π* = πβπ‘, and π * = πβπ‘. All coefficients were listed in three separate tables for built-up sections (I-beams), shapes having single webs, and deck sections (multiple webs). Subsequently, Beshara and Schuster developed additional web crippling coefficients based on the above-mentioned research data and the later investigations conducted at (a) the University of Missouri-Rolla by Santaputra,4.233 Santaputra, Parks, and Yu,4.97,4.104 Langan, LaBoube, and Yu,3.185,3.198 and Wu, Yu, and Laboube4.183,4.192 ; (b) the University of Waterloo by Gerges,4.239 Gerges and Schuster,4.178 Beshara,4.240 and Beshara and Schuster4.241–4.243 ; and (c) the University of Sydney by Young and Hancock.4.182 In 2001, the North American specification adopted the unified web crippling equation in for determining the nominal web crippling strengths of the following five different section types: 1. 2. 3. 4. 5. Built-up sections Single-web channel and C-sections Single-web Z-sections Single hat sections Multiweb deck sections The limitations of h/t, N/t, N/h, R/t, and π for using these tabulated coefficients are given in all five tables. Also included in these tables are safety factors for ASD and resistance factors for LRFD and LSD. 197 DESIGN OF BEAM WEBS Figure 4.68 Loading conditions for web crippling tests: (a) EOF loading; (b) IOF loading; (c) ETF loading; (d) ITF loading. The 2001 design provisions were retained in the 2007 edition of the North American Specification, in which an alternative method was added for end-one-flange loading condition on a C- or Z-section with an overhang on one side of the bearing plate. This method was based on the research findings of Holesapple and Laboube.4.235 Based on extensive testing, more web crippling coefficients were developed by Wallace for both the unfastened and fastened cases of end-one-flange loading for multiweb deck sections.4.246 These design provisions for web crippling strengths of webs without holes are included in Section G5 of the 2016 edition of the North American Specification. 4.3.6.2 Web Cripping Strength of C-Section Webs with Holes Since 1990, the structural behavior of perforated web elements of flexural members subjected to web crippling and a combination of web crippling and bending has been investigated at the University on Missouri-Rolla by Langan et al.,3.185,3.198 Uphoff,3.199 Deshmukh,3.200 and Laboube, Yu, Deshmukh, and Uphoff.3.193 It was found that the reduction in web crippling strength is affected primarily by the size of the hole as reflected in the dh /h ratio and the location of the hole x/h ratio. New reduction equations for the web crippling strength of C-section webs with holes were developed for inclusion in Supplement No. 1 to the 1996 edition of the AISI Specification.1.333–1.335 The same design equations were retained in Section G6 of the North American Specification. It should be noted that the design equations for determining the reduction factor can only be applicable for the C-sections with web holes subjected to the limitations listed in Section G6 of the Specification. 4.3.6.3 North American Design Criteria for Web Cripping The following excerpts are adapted from Sections G5 and G6 of the 2016 edition of the North American Specification, which provide the design equations for computing the available web crippling strengths of cold-formed steel members, and the treatments of C-Section members with holes. The loading cases (EOF, IOF, ETF, and ITF) are shown in Fig. 4.69. Examples 4.24–4.26 illustrate the applications of design equations. G5 Web Crippling Strength of Webs Without Holes The nominal web crippling strength [resistance], Pn , shall be determined in accordance with Eq. (4.197) or Eq. (4.198), as applicable. The safety factors and resistance factors in Tables 4.8 to 4.12 shall be used to determine the allowable strength or design strength [factored resistance] in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. ( ππ = Ct πΉπ¦ sin π 2 √ 1 − πΆπ √ ) β 1 − πΆβ π‘ π π‘ )( 1 + πΆπ √ π π‘ ) ( × (4.197) 198 4 FLEXURAL MEMBERS Figure 4.69 Application of AISI loading cases. where πn = Nominal web crippling strength [resistance] πΆ = Coefficient from Table 4.8, 4.9, 4.10, 4.11, or 4.12 π‘ = Web thickness πΉy = Design yield stress as determined in accordance with Specification Section A3.3.1 π = Angle between plane of web and plane of bearing surface, 45β ≤ θ ≤ 90β πΆπ = Inside bend radius coefficient from Table 4.8, 4.9, 4.10, 4.11, or 4.12 π = Inside bend radius πΆπ = Bearing length coefficient from Table 4.8, 4.9, 4.10, 4.11, or 4.12 π = Bearing length (3/4 in. (19 mm) minimum) πΆβ = Web slenderness coefficient from Table 4.8, 4.9, 4.10, 4.11, or 4.12 β = Flat dimension of web measured in plane of web Alternatively, for an end one-flange loading condition on a C- or Z-section, the nominal web crippling strength [resistance], ππc , with an overhang on one side, is permitted to be calculated as follows, except that πnc shall not be larger than the interior one-flange loading condition: πnc = πΌπn (4.198) where πnc = Nominal web crippling strength [resistance] of C- and Z- sections with overhang(s) πΌ= 1.34(πΏo ββ)0.26 ≥ 1.0 0.009(ββπ‘) + 0.3 (4.199) where πΏo = Overhang length measured from edge of bearing to the end of the member πn = Nominal web crippling strength [resistance] with end one-flange loading as calculated by Eq. (4.197) and Tables 4.8 to 4.12 199 DESIGN OF BEAM WEBS θ = 90β . In Table 4.9, for interior two-flange loading or reaction of members having flanges fastened to the support, the distance from the edge of the bearing to the end of the member shall be extended at least 2.5h. For unfastened cases, the distance from the edge of the bearing to the end of the member shall be extended at least 1.5h. Table 4.10 shall apply to single web Z-section members where ββπ‘ ≤ 200, Nβt ≤ 210, Nβh ≤ 2.0, and θ = 90β . In Table 4.10, for interior two-flange loading or reaction of members having flanges fastened to the support, the distance from the edge of the bearing to the end of the member shall be extended at least 2.5h; for unfastened cases, the distance from the edge of the bearing to the end of the member shall be extended at least 1.5h. Table 4.11 shall apply to single hat section members where ββπ‘ ≤ 200, πβπ‘ ≤ 200, πββ ≤ 2, and θ = 90β . Table 4.12 shall apply to multi-web section members where ββπ‘ ≤ 200, πβπ‘ ≤ 210, πββ ≤ 3, and 45β ≤ θ ≤ 90β . Eq. (4.198) shall be limited to 0.5 ≤ πΏo ββ ≤ 1.5 and ββπ‘ ≤ 154. For πΏo ββ or h/t outside these limits, πΌ = 1. Webs of members in bending for which h/t is greater than 200 shall be provided with means of transmitting concentrated loads or reactions directly into the web(s). πn and πnc shall represent the nominal strengths [resistances] for load or reaction for one solid web connecting top and bottom flanges. For hat, multi-web sections and C- or Z-sections, πn or πnc shall be the nominal strength [resistance] for a single web, and the total nominal strength [resistance] shall be computed by multiplying πn or πnc by the number of webs at the considered cross-section. One-flange loading or reaction shall be defined as the condition where the clear distance between the bearing edges of adjacent opposite concentrated loads or reactions is equal to or greater than 1.5h. Two-flange loading or reaction shall be defined as the condition where the clear distance between the bearing edges of adjacent opposite concentrated loads or reactions is less than 1.5h. End loading or reaction shall be defined as the condition where the distance from the edge of the bearing to the end of the member is equal to or less than 1.5h. Interior loading or reaction shall be defined as the condition where the distance from the edge of the bearing to the end of the member is greater than 1.5h, except as otherwise noted herein. Table 4.8 shall apply to I-beams made from two channels connected back-to-back where ββπ‘ ≤ 200, πβπ‘ ≤ 210, Nβh ≤ 1.0, and θ = 90β . See Section G5 of the 2016 edition of the Commentary1.431 for further explanation. Table 4.9 shall apply to single web channel and C-section members where ββπ‘ ≤ 200, πβπ‘ ≤ 210, πββ ≤ 2.0, and Table 4.8 G6 Web Crippling Strength of C-Section Webs With Holes Where a web hole is within the bearing length, a bearing stiffener shall be used. For beam webs with holes, the available web crippling strength [factored resistance] shall be calculated in accordance with Specification Section G5, multiplied by the reduction factor, Rc , given in this section. The provisions of this section shall apply within the following limits: (a) πh ββ ≤ 0.7, (b) ββπ‘ ≤ 200, Safety Factors, Resistance Factors, and Coefficients for Built-Up Sections per Web USA and Mexico Support and Flange Conditions Load Cases Fastened to Stiffened or Partially One-Flange Support Stiffened Flanges Loading or Reaction Stiffened or Partially One-Flange Stiffened Flanges Loading or Reaction Unfastened Two-Flange Loading or Reaction Unstiffened Flanges One-Flange Loading or Reaction C πΆπ πΆπ πΆβ ASD LRFD Canada Ωw πw LSD πw Limits End 10 0.14 0.28 0.001 Interior 20.5 0.17 0.11 0.001 2.00 1.75 0.75 0.85 0.60 0.75 π βt ≤ 5 π βt ≤ 5 End 10 0.14 0.28 0.001 Interior 20.5 0.17 0.11 0.001 2.00 1.75 0.75 0.85 0.60 0.75 π βt ≤ 5 π βt ≤ 3 End 15.5 0.09 0.08 Interior 36 0.14 0.08 0.04 0.04 2.00 2.00 0.75 0.75 0.65 0.65 π βt ≤ 3 End 10 0.14 0.28 0.001 Interior 20.5 0.17 0.11 0.001 2.00 1.75 0.75 0.85 0.60 0.75 π βt ≤ 5 π βt ≤ 3 200 4 FLEXURAL MEMBERS Table 4.9 Safety Factors, Resistance Factors, and Coefficients for Single Web Channel and C-Sections USA and Mexico Support and Flange Conditions Load Cases C πΆπ πΆπ πΆβ ASD LRFD Canada Ωw πw LSD πw Limits 1.75 1.65 0.85 0.90 0.75 0.80 π βπ‘ ≤ 9 π βπ‘ ≤ 5 End 7.5 0.08 0.12 0.048 1.75 Interior 20 0.10 0.08 0.031 1.75 0.85 0.85 0.75 0.75 End 4 0.14 0.35 0.02 Interior 13 0.23 0.14 0.01 1.85 1.65 0.80 0.90 0.70 0.80 π βπ‘ ≤ 12 π βπ‘ ≤ 12π 1 ≥ 4.5 in. (110 mm) π βπ‘ ≤ 5 End 13 0.32 0.05 0.04 1.65 Interior 24 0.52 0.15 0.001 1.90 0.90 0.80 0.80 0.65 π βπ‘ ≤ 3 End 4 0.40 0.60 0.03 Interior 13 0.32 0.10 0.01 1.80 1.80 0.85 0.85 0.70 0.70 π βπ‘ ≤ 2 π βπ‘ ≤ 1 End 2 0.11 0.37 0.01 Interior 13 0.47 0.25 0.04 2.00 1.90 0.75 0.80 0.65 0.65 π βπ‘ ≤ 1 Fastened to Stiffened or Partially One-Flange Support Stiffened Flanges Loading or Reaction Two-Flange Loading or Reaction End 4 0.14 0.35 0.02 Interior 13 0.23 0.14 0.01 Unfastened Stiffened or Partially One-Flange Stiffened Flanges Loading or Reaction Two-Flange Loading or Reaction Unstiffened Flanges One-Flange Loading or Reaction Two-Flange Loading or Reaction Notes:1 d = Out-to-out depth of section in the plane of the web. (c) (d) (e) (f) (g) Hole centered at mid-depth of web, Clear distance between holes ≥ 18 in. (457 mm), Distance between end of member and edge of hole ≥ d, Noncircular holes, corner radii ≥ 2t, Noncircular holes, πh ≤ 2.5 in. (63.5 mm) and Lh ≤ 4.5 in. (114 mm), (h) Circular holes, diameters ≤ 6 in. (152 mm), and (i) πh > 9β16 in. (14.3 mm). where πh = Depth of web hole β = Depth of flat portion of web measured along plane of web π‘ = Web thickness π = Depth of cross-section πΏh = Length of web hole For end one-flange reaction (Eq. (4.197) with Table 4.9) where a web hole is not within the bearing length, the reduction factor, Rc , shall be calculated as follows: π c = 1.01 − 0.325dh βh + 0.083xβh ≤ 1.0 π ≥ 1 in. (25.4 mm) (4.200) For interior one-flange reaction (Eq. (4.197) with Table 4.9) where any portion of a web hole is not within the bearing length, the reduction factor, Rc , shall be calculated as follows: π c = 0.90 − 0.047πh βh + 0.053xβh ≤ 1.0 (4.201) π ≥ 3 in. (76.2 mm) where π₯ = Nearest distance between web hole and edge of bearing π = Bearing length In addition to the research work mentioned in Sections 4.3.6.1 and 4.3.6.2, the web crippling strengths of cold-formed steel beams have been studied by numerous researchers over the past decade. For more information on web crippling, the reader is referred to Refs. 4.105–4.107, 4.179–4.181, 4.184, and 4.248–4.273. 4.3.7 Combined Web Crippling and Bending In Section 4.3.6, the web crippling limit state of cold-formed steel beams was discussed. The design formulas were used to prevent any localized failure of webs resulting from the bearing pressure due to reactions or concentrated loads without consideration of the effect of other stresses. DESIGN OF BEAM WEBS Table 4.10 201 Safety Factors, Resistance Factors, and Coefficients for Single Web Z-Sections USA and Mexico Support and Flange Conditions Load Cases Fastened to Stiffened or Partially One-Flange Support Stiffened Flanges Loading or Reaction Two-Flange Loading or Reaction Unfastened Stiffened or Partially One-Flange Stiffened Flanges Loading or Reaction Two-Flange Loading or Reaction Unstiffened Flanges One-Flange Loading or Reaction Two-Flange Loading or Reaction Table 4.11 C πΆπ πΆπ ASD LRFD Canada Ωw πw LSD πw πΆβ Limits 0.02 0.01 1.75 1.65 0.85 0.90 0.75 0.80 π βπ‘ ≤ 9 π βπ‘ ≤ 5.5 End 9 0.05 0.16 0.052 Interior 24 0.07 0.07 0.04 1.75 1.85 0.85 0.80 0.75 0.70 π βπ‘ ≤ 12 π βπ‘ ≤ 12 End 5 0.09 0.02 0.001 Interior 13 0.23 0.14 0.01 1.80 1.65 0.85 0.90 0.75 0.80 π βπ‘ ≤ 5 End 13 0.32 0.05 0.04 Interior 24 0.52 0.15 0.001 1.65 1.90 0.90 0.80 0.80 0.65 π βπ‘ ≤ 3 End 4 0.40 0.60 Interior 13 0.32 0.10 0.03 0.01 1.80 1.80 0.85 0.85 0.70 0.70 π βπ‘ ≤ 2 π βπ‘ ≤ 1 End 2 0.11 0.37 Interior 13 0.47 0.25 0.01 0.04 2.00 1.90 0.75 0.80 0.65 0.65 π βπ‘ ≤ 1 End 4 0.14 0.35 Interior 13 0.23 0.14 Safety Factors, Resistance Factors, and Coefficients for Single Hat Sections per Web USA and Mexico Support Conditions Fastened to Support Unfastened Load Cases One-Flange Loading or Reaction Two-Flange Loading or Reaction One-Flange Loading or Reaction End Interior End Interior End Interior C πΆπ πΆπ πΆβ ASD Ωw LRFD πw Canada LSD πw 4 17 9 10 4 17 0.25 0.13 0.10 0.14 0.25 0.13 0.68 0.13 0.07 0.22 0.68 0.13 0.04 0.04 0.03 0.02 0.04 0.04 2.00 1.80 1.75 1.80 2.00 1.80 0.75 0.85 0.85 0.85 0.75 0.85 0.65 0.70 0.75 0.75 0.65 0.70 In practical applications, a high bending moment may occur at the location of the applied concentrated load in simple span beams. For continuous beams, the reactions at interior supports may be combined with high bending moments and/or high shear. Under these conditions, the web crippling strength as determined in Section 4.3.6 may be reduced significantly due to the effect of bending moment. The interaction relationship for the combination of bearing pressure and bending stress has been studied by numerous Limits π βπ‘ ≤ 5 π βπ‘ ≤ 10 π βπ‘ ≤ 10 π βπ‘ ≤ 5 π βπ‘ ≤ 10 researchers.4.58,4.80,4.81,4.86–4.88,4.90–4.92,4.237,4.244,4.245,4.249, 4.252,4.265,4.266,4.271 Based on the results of beam tests with combined web crippling and bending, interaction formulas have been developed for use in several design specifications. 4.3.7.1 Shapes Having Single and Multiple Unreinforced Webs For the AISI Specification, the interaction of combined bending and web crippling has been recognized since 1980. The interaction equation used in the 1980, 202 4 Table 4.12 FLEXURAL MEMBERS Safety Factors, Resistance Factors, and Coefficients for Multi-Web Deck Sections per Web USA and Mexico Support Conditions Fastened to Support Unfastened Load Cases One-Flange Loading or Reaction Two-Flange Loading or Reaction One-Flange Loading or Reaction Two-Flange Loading or Reaction End Interior End Interior End Interior End Interior C πΆπ πΆπ πΆβ ASD Ωw LRFD πw Canada LSD πw 4 8 9 10 3 8 6 17 0.04 0.10 0.12 0.11 0.04 0.10 0.16 0.10 0.25 0.17 0.14 0.21 0.29 0.17 0.15 0.10 0.025 0.004 0.040 0.020 0.028 0.004 0.050 0.046 1.70 1.75 1.80 1.75 2.45 1.75 1.65 1.65 0.90 0.85 0.85 0.85 0.60 0.85 0.90 0.90 0.80 0.75 0.70 0.75 0.50 0.75 0.80 0.80 Limits π βπ‘ ≤ 20 π βπ‘ ≤ 10 π βπ‘ ≤ 20 π βπ‘ ≤ 5 Note: Multi-web deck sections are considered unfastened for any support fastener spacing greater than 18 in. (460 mm). 1986, and 1996 editions of the Specification was developed by Hetrarul and Yu in 1978 on the basis of the test results for combined web crippling and bending achieved at Cornell University,4.85 the University of Missouri-Rolla,4.58 and United States Steel Research Laboratory.4.92 See Figs. 4.70, 4.71, and 4.72. The research findings and the development of design equations were summarized by Yu in the third edition of the book.1.354 Due to the adoption of the unified web crippling equation by the North American Specification in 2001, the interaction equations for the combination of bending and web crippling were reevaluated by LaBoube, Schuster, and Wallace in 2002 using Section 4.3.6.3 for determining the web crippling strength.4.244,4.245 The experimental data were based on research studies conducted by Winter and Pian,4.85 Hetrarul and Yu,4.58,4.94 Yu,1.354,4.86 and Young and Hancock.4.249 The safety factors for ASD and the resistance factors for LRFD and LSD were selected from the calibration of test data using the procedures given in Section K2 of the North American Specification. Consequently, the following design equations were developed for the combined bending and web crippling of cold-formed steel beams in the Specification. a. For shapes having single unreinforced webs, ( ) ( ) 1.33 π π ASD methodβΆ 0.91 + ≤ πn ππππ Ω (4.202a) ( ) ( ) π π LRFD and LSD methodsβΆ0.91 + πn ππππ ≤ 1.33π (4.202b) b. For shapes having multiple unreinforced webs such as I-sections made of two webs or similar sections that provide a high degree of restraint against rotation of the web, ) ( ) ( 1.46 π π + ≤ (4.203a) 0.88 πn ππππ Ω ) ( ) ( π π + ≤ 1.46π (4.203b) 0.88 πn ππππ where π = required strength [factored resistance] for concentrated load or reaction in the presence of bending moment determined in accordance with ASD, LRFD, or LSD load combinations πn = nominal strength for concentrated or reaction in absence of bending moment determined in accordance with Section 4.3.6 π = required flexural strength at, or immediately adjacent to, the point of application of the concentrated load or reaction, π ππππ = nominal flexural strength [resistance] about the x axis in the absence of axial load, determined in accordance with Section 4.2.3 with πΉn = πΉy or πne = πy Ω = safety factor for combined bending and web crippling = 1.70 π = resistance factor for combined bending and web crippling = 0.90 (LRFD) = 0.80 (LSD) DESIGN OF BEAM WEBS Figure 4.70 Graphic presentation for web crippling (IOF loading) and combined web crippling and bending for specimens having single unreinforced webs.4.58 Figure 4.71 Interaction between √ web crippling and bending for I-beam specimens having unrein- forced webs [when ββπ‘ ≤ 2.33β πΈy βπΈ and π = 1].4.58 203 204 4 FLEXURAL MEMBERS Interaction between having unre√ web crippling and bending for I-beam specimens √ inforced webs [when ββπ‘ ≤ 2. πΉy βπΈ combined with π < 1, and 2.33β πΉy βπΈ < ββπ‘ ≤ 200 Figure 4.72 combined with any value of w/t] (IOF loading).4.58 Equations (4.202) and (4.203) are shown graphically in Fig. 4.73. Since the safety factor for bending (Section 4.2.3), Ωπ , and the safety factor for web crippling (Section 4.3.6), Ωπ€ , are Eq. (4.203a) Eq. (4.202a) Figure 4.73 ASD interaction equations for combined web crippling and bending (shapes having single and multiple unreinforced webs). not the same as the safety factor for combined bending and web crippling, the required strength should not exceed the available strength, i.e., π ≤ ππππ and π ≤ πa . Example 4.24 below illustrates the applications of the design equations. In the North American Specification, an exception clause is included for the interior supports of continuous spans using the decks and beams as shown in Fig. 4.74. This is because the results of continuous beam tests of steel decks4.86 and several independent studies of individual manufacturers indicate that for these types of members the postbuckling behavior of beam webs at interior supports differs from the type of failure mode occurring under concentrated loads on single-span beams. This postbuckling strength enables the member to redistribute the moments in continuous beams. For this reason, Eq. (4.202) may be found to be conservative for determining the load-carrying capacity of continuous spans on the basis of the conventional elastic design. If localized distortions of webs over interior supports as shown in Fig. 4.75 are permitted, the inelastic flexural reserve capacity due to partial plastification of beam cross section and moment redistribution may be used, as discussed in Section 4.3.8. 4.3.7.2 Nested Z-Shapes In the 1996 edition of the AISI Specification, design provisions were added for nested DESIGN OF BEAM WEBS Figure 4.74 205 Sections used for exception clauses1.346 : (a) decks; (b) beams. Figure 4.75 Two-span continuous beam tests using uniform loading. Z-shapes. The same design equations are retained in the North American Specification. When two nested Z-shapes are subject to a combination of bending and concentrated load or reaction, these members shall be designed to meet the following requirements of Section H3 of the 2016 edition of the North American Specification. ) ( ) ( 1.65 π π + ≤ (4.204a) ASD methodβΆ 0.86 πn ππππ Ω ) ( ) ( π π + LRFD and LSD methodsβΆ 0.86 πn ππππ ≤ 1.65π (4.204b) where ππππ is the nominal flexural strength for two nested Z-sections determined in accordance with Section 4.2.3 with πΉn = πΉy or πne = πy and Ω = 1.70, and π = 0.90 (LRFD) and 0.75 (LSD). The above two equations were originally derived by LaBoube, Nunnery, and Hodges from the experimental work summarized in Ref.4.176 and reevaluated in 2003 using revised web crippling equations. These equations are valid only for the shapes that meet the following limits: ββπ‘ ≤ 150, πβπ‘ ≤ 140, πΉy ≤ 70 ksi (483 MPa, or 4920 kg/cm2 ), and π βπ‘ ≤ 5.5. In addition, the following conditions shall also be satisfied: (1) the ends of each section shall be connected to another section by a minimum of two 1β2-in.- (12.7-mm-) diameter A307 bolts through the web, (2) the combined section is connected to the support by a minimum of two 1β2-in.- (12.7-mm-) diameter A307 bolts through the flanges, (3) the webs of the two sections are in contact, 206 4 FLEXURAL MEMBERS where ββπ‘ = [10 − 2(0.105 + 0.1875)]β0.105 = 89.67 < 200 πβπ‘ = 3.5β0.105 = 33.33 < 210 πββ = 3.5β[10 − 2(0.105 + 0.1875)] = 0.37 < 2.0 π βπ‘ = 0.1875β0.105 = 1.786 < 9 θ = 90β Figure 4.76 Example 4.24. and (4) the ratio of the thicker to thinner part does not exceed 1.3. Example 4.24 For the channel section shown in Fig. 4.76 to be used as a simply supported beam: 1. Determine the allowable end reaction πmax to prevent web crippling by considering it as a one-flange loading condition with π = 3.5 in. 2. Determine the allowable interior load to prevent web crippling by considering the load as a one-flange loading condition with π = 5 in. and assuming that the applied bending moment M at the location of the interior load is less than 42% of the allowable bending moment ππππ βΩ permitted if bending stress only exists. 3. Same as item 2, except that the applied bending moment M at the location of the interior load is equal to the allowable bending moment ππππ βΩ. Use πΉy = 50 ksi and the ASD method. Assume that the bottom flange of the beam is fastened to the support. SOLUTION From Table 4.9 for a simple web channel, πΆ = 4, πΆπ = 0.14, πΆπ = 0.35, πΆβ = 0.02, and Ωπ€ = 1.75. Therefore, √ πn = 4(0.105)2 (50)(sin 90β )[1 − 0.14 1.786] √ √ × [1 + 0.35 33.33][1 − 0.02 89.67] = 4.39 kipsβweb The allowable end reaction is then π 4.39 πa = n = = 2.51 kips Ωw 1.75 2. Allowable Interior Load for Web Crippling (M < π.ππMnπo βΩ). According to Eq. (4.197), the nominal web crippling strength for interior load without considering the effect of the bending moment is [ √ ][ √ ] π π 1 + πΆπ πn = Ct πΉy sin π 1 − πΆπ π‘ π‘ ] [ √ β × 1 − πΆβ π‘ 2 From Table 4.9 for interior one-flange loading, πΆ = 13, πΆπ = 0.23, πΆπ = 0.14, πΆβ = 0.01, and Ωw = 1.65. Therefore, √ πn = 13(0.105)2 (50)(sin 90β )[1 − 0.23 1.786] √ √ × [1 + 0.14 33.33][1 − 0.01 89.67] = 8.13 kips 1. Allowable End Reaction for Web Crippling (One-Flange Loading). Based on Eq.(4.197), the nominal web crippling strength can be computed as follows: [ √ ][ √ ] π π 1 + πΆπ πn = Ct πΉy sin π 1 − πΆπ π‘ π‘ [ √ ] β × 1 − πΆβ π‘ 2 The allowable interior load for web crippling is πa = πn βΩw = 8.13β1.65 = 4.93 kips. Because the applied moment M at the location of the interior load is less than 42% of the allowable bending moment ππππ βΩ permitted if bending stress only exists, Eq. (4.202a) is not applicable. See Fig. 4.73. For this case, the computed allowable interior load of 8.13 kips should be used without any reduction due to combined web crippling and bending. 3. Allowable Interior Load for Web Crippling (M = Mnπo βπ = Mnπo β1.70). From item 2, the DESIGN OF BEAM WEBS computed nominal interior load for web crippling is 8.13 kips. Because π = ππππ β1.70, which is less than π = ππππ β1.67 for bending, the beam is to be designed for the allowable bending moment for combined bending and web crippling. The applied concentrated load should be reduced according to Eq. (4.202a), as shown in Fig. 4.73, in order to account for the effect of the bending moment. Accordingly, ) ( Ωπ Ωπ = 0.363 + 1.0 = 1.33 or 0.91 πn πn For this case, the allowable interior load for web crippling is 0.363πn πa = 1.70 = 1.74 kips < ( πn = 4.93kips Ωw ) OK Example 4.25 Use the ASD method to determine the allowable end reaction for the single hat section used in Example 4.6 to prevent web crippling. Assume that the length of the bearing is 3.5 in. and πΉy = 50 ksi. Also use the LRFD method to determine the design web crippling strength. Assume that the hat section is fastened to the support. SOLUTION A. ASD Method β 10 − 2(0.105 + 0.1875) = = 89.67 < 200 π‘ 0.105 π 3.5 = = 33.33 < 200 π‘ 0.105 π 3.5 = = 0.37 < 2.0 β 10 − 2(0.105 + 0.1875) π 0.1875 = = 1.786 < 5 π‘ 0.105 π = 90β Equation (4.197) can be used for the design of this hat section having single unreinforced webs. [ √ ][ √ ] π π 2 1 + πΆπ πn = Ct πΉy sin π 1 − πΆπ π‘ π‘ [ √ ] β × 1 − πΆβ π‘ From Table 4.11 for one-flange loading, πΆ = 4, πΆπ = 0.25, πΆπ = 0.68, πΆβ = 0.04, Ωw = 2.00, and ππ€ = 0.75. 207 Therefore, √ πn = 4(0.105)2 (50)(sin 90β )[1 − 0.25 1.786] √ √ × [1 + 0.68 33.33][1 − 0.04 89.67] = 4.49 kipsβweb The allowable end reaction, per web, is π 4.49 πa = n = = 2.25 kipsβweb Ωw 2.00 For two webs, the total allowable end reaction is 2πa = 2(2.25) = 4.50 kips B. LRFD Method The nominal web crippling strength for the LRFD method is the same as that computed for the ASD method. From item A above, the nominal web crippling strength for the end reaction is πn = 4.49 kipsβweb The design strength to prevent web crippling of the hat section having two webs is 2πw πn = 2(0.75)(4.49) = 6.74 kips Example 4.26 Use the ASD and LRFD methods to determine the allowable end reaction for the I-section used in Example 4.4 to prevent web crippling. Assume that the length of the bearing is 3.5 in. and πΉy = 50 ksi. The dead load–live load ratio is assumed to be 15 . Assume that the I-section is not fastened to the support. SOLUTION A. ASD Method As the first step, check the AISI limits on h/t, N/t, N/h, and R/t for using Eq. (4.197): β 8 − 2(0.135 + 0.1875) = = 54.48 < 200 π‘ 0.135 π 3.5 = = 25.93 < 210 π‘ 0.135 π 3.5 = = 0.48 < 1.0 β 7.355 π 0.1875 = = 1.39 < 5 π‘ 0.135 Because the above ratios are within the North American Specification provisions’ limits, use Eq. (4.197) to determine the allowable end reaction for web crippling: [ √ ][ √ ] π π 1 + πΆπ πn = Ct2 πΉy sin π 1 − πΆπ π‘ π‘ [ ] √ β × 1 − πΆβ π‘ 208 4 FLEXURAL MEMBERS From Table 4.8 for unfastened end one-flange loading, πΆ = 10, πΆπ = 0.14, πΆπ = 0.28, πΆβ = 0.001, Ωw = 2.00, and πw = 0.75. Therefore, √ πn = 10(0.105)2 (50)(sin 90β )[1 − 0.14 1.39] √ √ × [1 + 0.28 25.93][1 − 0.001 54.48] = 18.32 kips For the I-section having double webs, the total allowable end reaction is 2π 2(18.32) πa = n = = 18.32 kips Ωw 2.00 B. LRFD Method Use the same equation employed in item A for the ASD method, the nominal web crippling strength for the I-section having double webs is πn = 2(18.32) = 36.64 kips The design web crippling strength is πw πn = 0.75(36.64) = 27.48 kips Based on the load combination of Eq. (1.5a), the required strength is πu = 1.4πD Similarly, based on the load combination of Eq. (1.5b), the required strength is πu = 1.2πD + 1.6πL = 1.2πD + 1.6(5πD ) = 9.2πD Controls where πD = end reaction due to dead load πL = end reaction due to live load Using πu = πw πn , the end reaction due to dead load can be computed as follows: 9.2πD = 27.48 kips πD = 2.99 kips πL = 5πD = 14.95 kips The allowable end reaction to prevent web crippling on the basis of the LRFD method is π = πD + πL = 2.99 + 14.95 = 17.94 kips It can be seen that for the given I-section the LRFD method permits a slightly smaller end reaction than the ASD method. The difference is about 2%. 4.3.8 Moment Redistribution of Continuous Beams In Section 4.2, the increase of bending moment capacity due to the plastification of the cross section are discussed. Studies of continuous beams and steel decks conducted by Yener and Pekoz,4.2 Unger,4.5 Ryan,4.9 and Yu4.86 indicate that the inelastic flexural reserve capacity of continuous beams due to moment redistribution may be used in the design of cold-formed steel sections provided that the following conditions are met: 1. The member is not subject to twisting, lateral, torsional, or torsional–flexural buckling. 2. The effect of cold forming is not included in determining the yield stress πΉy . 3. Localized distortions caused by web crippling over supports are permitted. 4. Reduction of the negative moment capacity over interior support due to inelastic rotation is considered. 5. Unreinforced flat webs of shapes subjected to a combination of bending and reaction are designed to meet the requirements of Section 4.3.7.1, in which πn is nominal web crippling load computed from Section 4.3.6 and ππππ is the nominal bending moment defined in Section 4.2.3.1.2. The values of P and M should not exceed the available strength πa and πa , respectively. 4.3.9 Additional Information on Web Crippling During the past 25 years, the web crippling strengths of various sections have been studied by numerous investigators. Additional information on web crippling can be found in Ref. 4.95–4.107, 4.177–4.184, and 4.234.4.273. 4.3.10 Effect of Holes on Web Strength Cold-formed steel members have been widely used in residential and commercial construction. Holes are usually punched in the webs of joists and wall studs for the installation of utilities. Additional research has been conducted to study the effect of holes on bending strength, shear strength, web crippling strength, and the combination thereof. Design Guide for Cold-Formed Steel Beams with Web Penetration was published by the AISI in 1997.4.185 For further information, see Refs. 1.284, 3.179, 3.181, 3.184, 3.185, 3.187, 3.189, 3.190, 3.192, and 3.193. In 1999, the AISI supplement to the 1996 edition of the Specification included additional design provisions for (a) C-section webs with holes under stress gradient (see Section 3.4.3 in this volume), (b) shear strength of C-section webs with holes (Section 4.3.3.3), and (c) web crippling strength of C-section webs with holes (Section 4.3.6.2). These design provisions are retained in the North American specification. BRACING REQUIREMENTS OF BEAMS 4.4 BRACING REQUIREMENTS OF BEAMS 4.4.1 Single-Channel (C-Section) Beams 4.4.1.1 Neither Flange Connected to Sheathing When single-channel sections (C-sections) are used as beams, adequate bracing must be provided to prevent rotation about the shear center, as shown in Fig. 4.77, if the load is applied in the plane of the web. The shear center is the point through which the external load must be applied in order to produce bending without twisting. It is located on the axis of symmetry at a distance m from the midplane of the web of the channel section. The value of m can be determined approximately by Eq. (4.205) or Eq. (4.206) for different types of flanges∗ : 1. For channels without stiffening lips at the outer edges, π= π€2f 2π€f + πβ3 (4.205) 2. For channels with stiffening lips at the outer edges, ( [ )] π€f dt 4π·2 π= π€f π + 2π· π − 4πΌπ₯ 3π (4.206) where m = distance from shear center to midplane of web of a channel section π€f = projection of flanges from inside face of web (for channels with flanges of unequal widths, π€f shall be taken as the width of the wider flange) d = depth of channel D = overall depth of simple lip (edge stiffener) πΌπ₯ = moment of inertia of one channel about its centroidal axis normal to web (a) Bracing of Channel Beams. Since the spacing between braces is usually larger than the spacing of connections required for connecting two channels to form an I-beam, each channel section may rotate slightly between braces and results in additional stress. For this reason, braces must be arranged and designed so that the rotation of the beam is small and the additional stresses will not significantly affect the load-carrying capacity of the channel section. The spacing and strength of bracing required to counteract the twisting tendency of channel beams have been investigated theoretically and experimentally by Winter, Lansing, and McCalley.4.108 A simplified design method has been developed on the basis of the studies of braced and unbraced channels and verified by test data. It has been found that even for impractically small spans the unbraced channel section [depth = 12 in. (305 mm), flange width = 3 12 t has been found that even for impractically small spans t = 0.135 in. (3.4 mm)] made of steels having a yield stress of 33 ksi (228 MPa, or 2320 kg/cm2 ) can only carry less than half of the load that each continuously braced channel would carry before yielding.4.108 See Fig. 4.78 for the bracing ratio πβπ = 1.0. In addition, the angle of rotation at the midspan exceeds 2β if the span length is larger than 40 in. (1016 mm) (Fig. 4.79). However, as shown in Fig. 4.78, for braced channels, even for the spacing of braces equal to 0.478 times the span length, the ultimate loads for all practical purposes are the same as for continuous bracing. This fact indicates that the localized overstresses at corners do not affect the strength of ∗ See Appendix B for the location of the shear center for other open sections. Figure 4.77 Rotation of channel section about its shear center. 209 Figure 4.78 Effect of use of bracing.4.108 210 4 Figure 4.79 FLEXURAL MEMBERS Results of analysis for channel beam indicated.4.108 the channel sections, since plastic redistribution allows the initially understressed portions of the section to carry additional load. Furthermore, analyses for a great variety of practical loading conditions show that it is unnecessary to provide more than three braces between supports in order to limit the overstresses to 15% of the simple bending stress π ′ = McβπΌ, which equals the yield stress at a load equal to the design load times the safety factor, except that additional bracing should be provided at the location of a concentrated load.4.108 This criterion has been used in the past as a basis in the development of the earlier AISI Specifications for a minimum number of braces. The same study also showed that for the 15% limitation of overstress the rotation of the section at 1 of the span length under midspan for a deflection of 360 design load would not exceed 1.5β , as shown in Fig. 4.80. The above discussion dealt with the number of braces required to limit the additional stress induced by the twisting of channels between braces. The lateral force to be resisted by bracing can be determined by calculating the reaction of a continuous beam consisting of half a channel loaded by a horizontal force πΉ = Pmβπ since the load P applied in the plane of the web is equivalent to the same load P applied at the shear center plus two forces applied at both flanges, as shown in Fig. 4.81. Based on the research work and practical considerations, the following AISI design criteria have been developed and included in the AISI Specifications during the period from 1956 through 1996 for bracing single-channel beams when they are loaded in the plane of the web and neither flange is braced by deck or other means: Figure 4.80 Rotations for load resulting in central vertical deflections equal to span/360.4.108 Figure 4.81 Lateral force for design of brace for channels. Braces are to be attached to both the top and bottom flanges of the section at the ends and at intervals not greater than one-quarter of the span length in such a manner as to prevent tipping at the ends and lateral deflection of either flange in either direction at intermediate braces. Additional bracing is to be placed at or near the center of the loaded length if one-third or more of the total load is concentrated over a length of one-twelfth or less of the span of the beam. However, when all loads and reactions on a beam are transmitted through members which frame into the section in such a manner as to effectively restrain the section against the rotation and lateral displacement, no additional braces will be required. In the early 1990s, beam tests conducted by Ellifritt, Sputo, and Haynes4.186 showed that for typical sections a BRACING REQUIREMENTS OF BEAMS midspan brace may reduce service load horizontal deflections and rotations by as much as 80% when compared to a completely unbraced beam. However, the restraining effect of braces may change the failure mode from lateral–torsional buckling to distortional buckling of the flange and lip at a brace point. The natural tendency of the member under vertical load is to twist and translate in such a manner as to relieve the compression on the lip. When such movement is restrained by intermediate braces, the compression on the stiffening lip is not relieved and may increase. In this case, distortional buckling may occur at loads lower than that predicted by the lateral–torsional buckling equations (Sections F2 and F3 of the AISI Specification). The same research4.186 has also shown that the AISI lateral–torsional buckling equations predict loads which are conservative for cases where only one midspan brace is used but may be unconservative where more than one intermediate brace is used. Based on such research findings, Section D3.2.2 of the AISI specification was revised in 1996 to eliminate the requirement of quarterpoint bracing. Consequently, Section D3.2.2 of the 1996 edition of the AISI Specification included the following three requirements for spacing of braces: 1. Braces shall be designed to avoid local crippling at the points of attachment to the member. 2. When braces are provided, they shall be attached in such a manner as to effectively restrain the section against lateral deflection of both flanges at the ends and at any intermediate brace points. 3. When all loads and reactions on a beam are transmitted through members which frame into the section in such a manner as to effectively restrain the section against torsional rotation and lateral displacement, no additional braces will be required except those required for strength according to Section C3.1.2 of the Specification (Section F3 of the 2016 edition of the Specification). Figure 4.82 211 C-purlin on sloped roof. this case, both components ππ₯ and ππ¦ should be considered in design. (c) North American Design Criteria. In order to provide a general method for determining the lateral force for the design of braces, equations were provided in Section C2.2.1 of the North American Specification for the design of C-section or channel beams.1.343,1.345,1.417 It is specified that each intermediate brace, at the top and bottom flanges of C-section members, shall be designed with resistance forces of πL1 and πL2 , where πL1 is the brace force required on the flange which is located in the quadrant with both x and y axes positive, πL2 is the brace force on the other flange. The x axis is the centroidal axis perpendicular to the web, and the y axis is the centroidal axis parallel to the web. The x and y coordinates shall be oriented such that one of the flanges is located in the quadrant with both positive x and y axes as shown in Fig. 4.83 for uniform load and Fig. 4.84 for concentrated load. Consequently, for C-section members, the brace forces πL1 and πL2 can be determined as follows: 1. For uniform loads (Fig. 4.83), ( ) π π₯ πz π L1 = 1.5 − + (4.207) 2 π ( ) π π π L2 = 1.5 − π₯ − z (4.208) 2 π The above requirements 2 and 3 are retained in Section C2 of the 2016 edition of the North American Specification with minor editorial revisions. (b) Effect of Slope and Eccentricity. The foregoing discussion dealt only with a simple case, for which the gravity load is applied in the plane of the web of a horizontal beam as shown Fig. 4.81. For general design practices, the applied load can be either a gravity load or an uplift load acting at any location along the beam flange. When C-purlins are used for sloped roofs, the top flange of the purlin is subject to an inclined load as shown in Fig. 4.82. For Figure 4.83 C-section member subjected to the uniform load. 212 4 FLEXURAL MEMBERS 2. For concentrated loads (Fig. 4.84), π L1 = − π π₯ πz + 2 π (4.210) π π₯ πz − (4.211) 2 π When a design load (factored load) acts through the midplane of the web, that is, π π¦ = π , π π₯ = 0, and πsx = π, then ( ) π π L1 = −π L2 = π (4.212) π π L2 = − Figure 4.84 load.1.346 C-section member subjected to a concentrated When the uniform load π acts through the midplane of the web, that is, π π¦ = π , π π₯ = 0, and πsx = π, then ( ) π π L1 = −π L2 = 1.5 π (4.209) π where π π₯ , π π¦ = components of design load (factored load) π parallel to the x and y axis, respectively; π π₯ and π π¦ are positive if pointing to the positive x and y direction; respectively π = design load (factored load) (applied load determined in accordance with the most critical load combinations for ASD, LRFD, or LSD, whichever is applicable) within a distance of 0.5a on each side of the brace a = longitudinal distance between centerline of braces d = depth of section m = distance from shear center to midplane of web of C-section M π§ = −π π₯ πsy + π π¦ πsx , torsional moment of π about shear center using right-hand rule πsx , esy = eccentricities of load components measured from the shear center and in the x and y directions, respectively It should be noted that in Eqs. (4.207)–(4.209) the constant of 1.5 is used to account for the larger reaction at the first interior support of a continuous beam, which consists of half a channel loaded by a uniform horizontal force. In addition, it considers the fact that the assumed uniform load may not be really uniform. The Specification adopts a conservative approach for uneven uniform loading with the shift of loading location along the beam flange. where π π₯ , Pπ¦ = components of design load (factored load) π paralle to the x and y axis, respectively; π π₯ and π π¦ are positive if pointing to the positive x and y directions, respectively π = design concentrated load (factored load) within a distance of 0.3a on each side of the brace, plus 1.4(1 - l/a) times each design concentrated load located farther than 0.3a but not farther than 1.0a from the brace; the design concentrated load (factored load) is the applied load determined in accordance with the most critical load combinations for ASD, LRFD, or LSD, whichever is applicable l = distance from concentrated load to the brace π π§ = −π π₯ πsy + π π¦ πsx , torsional moment of π about shear center using right-hand rule General Provisions. In both items 1 and 2 above, the bracing forces π πΏ1 and π πΏ2 are positive where restraint is required to prevent the movement of the corresponding flange in the negative x direction. Where braces are provided, they shall be attached in such a manner as to effectively restrain the section against lateral deflection of both flanges at the ends and at any intermediate brace points. When all loads and reactions on a beam are transmitted through members which frame into the section in such a manner as to effectively restrain the section against torsional rotation and lateral displacement, no additional braces shall be required except those required for strength (resistance) according to Chapter F of the North American Specification. Example 4.27 Use the ASD method to determine the allowable uniform load and design lateral braces for the channel section used as a simple beam shown in Fig. 4.85. BRACING REQUIREMENTS OF BEAMS 213 where πmax = 93.50 in.-kips, maximum moment at po int C π1 = 69.11 in.-kips, at 14 point of unbraced length π2 = 78.66 in.-kips, at midpoint of unbraced length π3 = 86.79 in.-kips, at 34 point of unbraced length Figure 4.85 Example 4.27. Therefore 12.5(93.50) 2.5(93.50) + 3(69.11) + 4(78.66) + 3(86.79) = 1.15 πΆb = Assume that braces are attached to both top and bottom flanges of the channel section at both ends and at intervals equal to one-quarter of the span length. Use A1011 SS Grade 50 steel (πΉy = 50 ksi). SOLUTION 1. Determination of Allowable Uniform Load Based on Section Strength. By using the design procedure illustrated in Example 4.4, the allowable moment based on local buckling is ππππ = πe πΉy Ωb = (3.123)(50) 1.67 = 93.50 in.-kips For the concentrated load of 2 kips, the moment at point C is 1 1 PL(12) = (2)(8)(12) = 48 in.-kips 4 4 The moment permissible for the uniform load is πC = π = ππππ − πC = 93.50 − 48 = 45.50 in.-kips 1 2 wL (12) = 45.50 in.-kips 8 π€ = 0.474 kipβft including weight of beam 2. Determination of Allowable Uniform Load Based on Lateral–Torsional Buckling Strength. Using an interval of 24 in., the allowable moment for portion BC (Fig. 4.85) on the basis of lateral–torsional buckling strength (Section 4.2.2.5) can be determined as follows: From Eq. (4.54), πΉcre = πΆb = πΆb π 0 π΄ √ πeπ¦ πt πf 12.5πmax 2.5πmax + 3π1 + 4π2 + 3π3 Based on Section F2.1.1 of the North American specification as given in Eq. (4.56), √ π0 = π2π₯ + π2π¦ + π₯20 = 3.09 in. Using the full cross-sectional area, π΄ = 1.554 in.2 From Eq. (4.57), πeπ¦ = π2πΈ (πΎπ¦ πΏπ¦ βππ¦ )2 π 2 (29,500) = 158.0 ksi (1 × 2 × 12β0.559)2 From Eq. (4.58), [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 [ 1 (11,300)(0.00944) = (1.554)(3.09)2 ] π 2 (29,500)(5.56) + (1 × 2 × 12)2 = = 196.60 ksi In the above equation, the values of J and πΆw are computed from the Design Manual1.428 or from Appendix B in this volume. Therefore, the elastic critical lateral–torsional buckling stress is (1.15)(3.09)(1.554) √ (158.0)(196.60) πΉcre = 3.269 = 297.72 ksi For the yield stress of steel, πΉy = 50 ksi, 0.56πΉy = 28.00 ksi 2.78πΉy = 139.00 ksi Since πΉcre > 2.78 πΉy , the member segment is not subject to lateral–torsional buckling at a bending 214 4 FLEXURAL MEMBERS moment equal to πy . The nominal moment should be determined in accordance with Section 4.2.3.1 in this volume or Section F3 of the North American specification as follows: πne = πe πΉy = (3.123)(50) = 156.15 in.-kips The allowable moment is π 156.15 = 93.50 in.-kips πa = ne = Ωb 1.67 Because the above allowable moment for lateral–torsional buckling is the same as that allowed for section strength in item 1, the allowable uniform load is π€ = 0.474 kipβft including weight of beam 3. Design of Braces. Assuming that the gravity loads are applied through the midplane of the web, based on Eqs. (4.209) and (4.212), the braces used at midspan should be designed to resist the following forces π L1 and π L2 : ( ) ( ) π π π L1 = −π L2 = 1.5 π + π π π where π = 8.0 in. π€2f (1.865)2 π = = 2π€f + πβ3 2(1.865) + 8β3 = 0.544 in. π 0.544 = = 0.068 π 8.0 π = −2(0.474) = −0.948 kips π = −2 kips Therefore, π L1 = −π L2 = 1.5(0.068)(−0.948) + 0.068(−2) = −0.232 kips 1 4 The braces used at points (points B and D) should be designed to resist the following forces π L1 and π L2 : ( ) π π L2 = −π L2 = 1.5 π π = 1.5(0.068)(−0.948) = −0.097 kips 4.4.1.2 Top Flange Connected to Sheathing Section 4.4.1.1 dealt only with C-sections or single-channel beams when neither flange is connected to deck or sheathing material. For C-sections having through-fastened or standing seam sheathing attached to the top flange, each anchorage device shall be designed according to Sections I6.4.1 and I6.4.2 of the North American Specification to restrain the flanges so that the maximum top-flange lateral displacements with respect to the purlin reaction points do not exceed the span length divided by 360. For details, see Section 9.5. 4.4.2 Z-Beams 4.4.2.1 Neither Flange Connected to Sheathing For Z-beams, when a load is applied in the midplane of the web, the section does not tend to rotate in the same manner as channels because the shear center coincides with its centroid, as shown in Fig. 4.86a. However, in view of the fact that in Z-sections the principal axes are oblique, even though such a section is loaded vertically, it will deflect vertically and horizontally, as shown in Fig. 4.86b. When the section deflects in the horizontal direction, the applied load will also move with the beam and is no longer in the same plane with the reactions at both ends. As a result, the section also twists in addition to vertical and horizontal deflections. The additional stress caused by the twist reduces the load-carrying capacity of the member. a. Bracing of Z-Beams. The investigation carried out by Zetlin and Winter to study the bracing requirement for Z-beams consisted of testing 19 beams of three different shapes.4.109 An approximate method of analysis indicated that the braced Z-beams can be analyzed in the same way as braced channels, except that the total fictitious horizontal load caused by the actual vertical load should be determined by P(πΌxy βπΌπ₯ ). In order to prevent the movement of the Z-beam along the axis perpendicular to the web, the resistance brace forces P(πΌxy β2πΌπ₯ ) should be applied to the top and bottom flanges (Fig. 4.86b). A term K′ is used for the value of πΌxy β(2πΌπ₯ ) in Section C2.2 of the North American Specification for Z-beams. For simplification of design, the vertical and horizontal deflections and the corresponding stresses can be determined by the summations of the values computed for the actual and fictitious loads by using the following modified moments of inertia (πΌmx and πΌmy )4.109 : πΌmπ₯ = πΌmπ¦ = 2 πΌπ₯ πΌπ¦ − πΌxy πΌπ¦ 2 πΌπ₯ πΌπ¦ − πΌxy πΌπ₯ (4.213) (4.214) Figure 4.86 Z-section subjected to a vertical load through plane of the web. 215 BRACING REQUIREMENTS OF BEAMS b. Effect of Slope and Eccentricity. When the Z-section member is used for sloped roofs, the top flange is subject to an inclined load as shown in Fig. 4.87. The applied load can be either a gravity load or an uplift load acting at any location on the top flange. For this case, both components ππ₯ and ππ¦ should be considered for design. c. North American Design Criteria. For Z-beams, a general method is also provided in Section C2.2.1 of the North American specification for determining the resistance brace forces π πΏ1 and π πΏ2 as follows: π L2 ) π π₯ πz = 1.5 π π¦ πΎ − + 2 π ( ) π π π₯ z = 1.5 π π¦ πΎ ′ − − 2 π ′ π L1 = π L2 = 1.5 Figure 4.87 roof. Figure 4.88 πΌxy 2πΌπ₯ (4.216) ) π π L1 = π π¦ πΎ ′ − (4.215) When the uniform load W acts through the midplane of the web, that is, π π¦ = π and Wπ₯ = 0, ( and π , π π₯ , π π¦ , π, π π§ , esx and esy were defined in Section 4.4.1.1(c). The justification for using a factor of 1.5 in Eqs. (4.215)–(4.217) was discussed in Section 4.4.1.1. 2. For concentrated loads (Fig. 4.89), 1. For uniform loads (Fig. 4.88) ( π L1 where πΎ ′ = πΌxy β(2πΌπ₯ ) πΌxy = product of inertia of full unreduced section πΌπ₯ = moment of inertia of full unreduced section aboutxaxis (4.217) Z-section subjected to an inclined load on sloped Z- section member subjected to a uniform load. π π₯ πz + 2 π (4.218) π π₯ πz + (4.219) 2 π When a design load (factored load) acts through the plane of the web, that is, π π¦ = π and Pπ₯ = 0, ( ) πΌxy π L1 = π L2 = π (4.220) 2πΌπ₯ π L2 = π π¦ πΎ ′ − In Eqs. (4.218), (4.219) and (4.220), K′ , πΌπ₯ , and πΌxy are defined under item 1 above; π π₯, π π¦, π , π, and Mπ§ were defined in Section 4.4.1.1. The general provisions of Section 4.4.1.1 for C-section members are equally applicable to Z-section members. The commentary on the 2016 edition of the North American specification also provides the design equations for Z-section member rests on a sloped roof.1.431 4.4.2.2 Top Flange Connected to Sheathing When Z-sections are used for roof construction to support the attached sheathing directly, the 1986 AISI Specification through the 2016 North American Specification included brace force equations that were based on the work by Murray and Elhouar,4.110 Lee and Murray,4.274 Seek and Figure 4.89 load.1.431 Z-section member dubjected to a concentrated 216 4 FLEXURAL MEMBERS Murray,4.275,4.276,4.277 and Sears and Murray.4.278 For the current design requirements, see Section 9.5. 4.4.3 I-Beams For I-beams, braces should be attached to top and bottom flanges at both ends. According to Section 4.2.2.5, if πΉn is greater than or equal to 2.78πΉy and ππ = πf , no intermediate braces are required, except that additional braces should be placed at the locations of concentrated loads. In case the value of πΉn is less than 2.78πΉy but greater than 0.56πΉy , the intervals of braces should not exceed the required unbraced length determined from Eqs. (4.49) and (4.52). If πΉcre is less than or equal to 0.56πΉy , the required unbraced length should be determined from Eqs. (4.49) and (4.53). The design of braces is not specified in the 2016 edition of the Specification. However, the bracing members may be designed for a capacity of 2% of the force resisted by the compression portion of the beam. This is a frequently used rule of thumb but is a conservative approach, as proven by a rigorous analysis. 4.4.4 Continuous Lateral Bracing for Beams When the compression flange of the cold-formed steel beam is closely connected to decking or sheathing material as to effectively restrain lateral deflection of the flange and twisting of the member, previous studies made by Winter1.157,4.111 indicated that the required resistance to be provided by decking may be approximated as follows: ( ) π½id (4.221) πΉreq = πi π½id βπ½act where πΉreg = required lateral force provided by decking πi = initial crookedness π½act = extensional stiffness of decking material, AE/L′ , in which A is area of decking, E is modulus of elasticity, and L′ is length and π½ id , the spring constant of elastic support, is computed as follows: 2 β§ π (π − π ) when π½ πΏ2 ≤ 30π (4.222) e id e βͺ πΏ2 cr )2 π½id = β¨ π 2 π ( π e cr βͺ − 0.6 when π½ib πΏ2 > 30πe (4.223) β© 4πΏ2 πe where πΏ = length of beam πe = Euler critical load, = π2 EI yc βπΏ2 πcr = critical load for compressed half of beam buckling out of its plane as a column πΌyc = moment of inertia of compressed portion of beam about its weak axis During the past four decades, the strength and behavior of diaphragm-braced beams loaded in the plane of the web have been studied by numerous investigators at Cornell University and several other institutions. The published research reports and technical papers provide a better understanding of such a complicated problem.4.110–4.136,4.274–4.278 These documents contain valuable background information for developing new design recommendations for channels and Z-sections when one flange is connected to deck or sheathing material. 4.5 TORSIONAL ANALYSIS OF BEAMS AND COMBINED BENDING AND TORSIONAL LOADING 4.5.1 Torsional Analysis of Beams In the design of beams, if the transverse load does not pass through the shear center of the cross section, the beam is subject to a combination of plane bending and torsional moment.2.45,4.104 The types of stress caused by plane bending and torsion are discussed in Appendix B. 4.5.2 Combined Bending and Torsional Loading When a beam is subject to a combination of bending and torsion, the longitudinal and shear stresses caused by plane bending and torsion are discussed in Appendix B. The calculations of these types of stress are illustrated in Example B1 of Appendix B. For the design of such a beam subjected to combined bending and torsion, the nominal flexural strength, πx , calculated from Section 4.2.3 with πΉn = πΉy or πne = πy for bending alone should be reduced to take into account the effect of torsion. Section H4 of the North American Specification can be used to determine the reduction to nominal flexural strength under combined bending and torsional loading.1.417,1.431 For detailed discussion, see Section B4 of Appendix B. In addition to the reduction of the nominal flexural strength for combined bending and torsion, the reduction of nominal shear strength can be handled in a similar manner on the basis of the shear stresses caused by plane bending and torsion. The calculations of different shear stresses are also discussed in Appendix B. 4.6 ADDITIONAL INFORMATION ON BEAMS The structural strength of cold-formed steel purlins has been investigated by a large number of researchers and engineers. For further information on this subject, the reader is referred to Refs. 4.137–4.139, 4.141–4.155, 4.187–4.191,1.414, 2.103, and 4.279–4.292. Numerical analysis approaches for determining member flexural strength with consideration of sheathing rotational and lateral resistances have been investigated.4.297–4.306 Design examples are provided in this research and also in the AISI Cold-Formed Steel Design Manual.1.428 CHAPTER 5 Compression Members 5.1 GENERAL REMARKS Similar to the heavy hot-rolled steel sections, thin-walled cold-formed steel compression members can be used to carry a compressive load applied through the centroid of the cross section. The cross section of steel columns can be of any shape that may be composed entirely of stiffened elements (Fig. 5.1a), unstiffened elements (Fig. 5.1b), or a combination of stiffened and unstiffened elements (Fig. 5.1c). Unusual shapes and closed cylindrical tubular sections are also often found in use. Cold-formed sections are made of thin material, and in many shapes the shear center does not coincide with the centroid of the cross-section. Therefore in the design of such compression members, consideration should be given to the following limit states depending on the configuration of the section, thickness of material, and column length used: 1. Yielding 2. Overall column buckling (or global buckling) a. Flexural buckling: bending about a principal axis b. Torsional buckling: twisting about shear center c. Flexural–torsional buckling: bending and twisting simultaneously 3. Local buckling of individual compression elements interacting with the yielding or global buckling 4. Distortional buckling of open cross-sections with edge-stiffened flanges Design provisions for the global flexural buckling and the effect of local buckling on column strength have long been included in the AISI Specification. The Figure 5.1 Types of compression members: (a) members composed entirely of stiffened elements; (b) members composed entirely of unstiffened elements; (c) members composed of both stiffened and unstiffened elements. provisions for flexural–torsional buckling were added to the specification in 1968 following a comprehensive investigation carried out by Winter, Chajes, Fang, and Pekoz at Cornell University.1.161,5.1,5.2 The design provisions have been based on the unified approach developed in 1986 and discussed by Pekoz in Ref. 3.17. This approach consists of the following steps for the design of axially loaded compression members: 1. Calculate the elastic column buckling stress (flexural, torsional, or flexural–torsional) for the full unreduced section. 2. Determine the nominal failure stress (elastic buckling, inelastic buckling, or yielding). 3. Calculate the nominal column load based on the governing failure stress and the effective area. 4. Determine the design column load from the nominal column load using the specified safety factor or the resistance factor. In 2007, the design provisions for determining the distortional buckling strength of I-, Z-, C-, hat, and other open sections having edge-stiffened flanges were added in the North American Specification.1.345 In 2016, the Direct Strength Method has been moved from Appendix 1 into the main body of the North American Specification. The Effective Width Method and the Direct Strength Method are considered as equivalent methods in the Specification. For column design tables and example problems, reference should be made to Part III of the 2017 edition of the AISI Design Manual.1.428 The column strengths for different failure modes are discussed in subsequent sections of this chapter. References 5.3–5.8, 5.100, 5.110, 5.114, 5.126, 5.133, and 5.141–5.155 deal with some previous and recent studies on columns. 217 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 218 5.2 5.2.1 5 COMPRESSION MEMBERS COLUMN BUCKLING Yielding It is well known that a very short, compact column under axial load may fail by yielding. For this case, the yield load is simply (5.1) πy = AF y where A = full cross-sectional area of column Fy = yield stress of steel 5.2.2 Flexural Column Buckling Figure 5.2 5.2.2.1 Elastic Buckling A slender axially loaded column may fail by overall flexural buckling (or global buckling) if the cross-section of the column is a doubly symmetric shape (I-section), closed shape (square or rectangular tube), closed cylindrical shape, or point-symmetric shape (Z-shape or cruciform). For singly symmetric shapes, flexural buckling is one of the possible failure modes, as discussed in Section 5.2.3.2. If a column has a cross-section other than the above-discussed shapes but is connected to other parts of the structure such as wall sheathing material, the member can also fail by flexural buckling. For other possible buckling modes, see Section 5.2.3. The elastic critical buckling load for a long column can be determined by the Euler formula: πππe = where Pcre E I L K = = = = = π 2 EI (KL)2 limit as discussed in Section 2.7, Eq. (5.3) would not be suitable for columns made of gradual-yielding steel having small and moderate slenderness ratios. This is because when the stress is above the proportional limit, the column will buckle in the inelastic range. 5.2.2.2 Inelastic Buckling For the flexural column buckling in the inelastic range, two concepts have been used in the past. They are the tangent modulus method and the reduced-modulus method.2.45,3.3 The tangent modulus method was proposed by Engesser in 1889. Based on this method, the tangent modulus load is (5.2) Euler buckling load modulus of elasticity moment of inertia column length effective length factor Substituting πΌ = Ar2 in Eq. (5.2) or dividing Eq. (5.2) by the full area A, the following Euler stress for elastic column buckling can be obtained: π2πΈ (5.3) (KLβπ)2 where KL/r is the effective slenderness ratio and r is the least radius of gyration. Equation (5.3) is graphically shown as curve A in Fig. 5.2, which is applicable to the ideal columns made of sharp-yielding-type steel having stress–strain characteristics as shown in Fig. 2.1a without consideration of residual stress or effects of cold working. In view of the fact that many steel sheets and strips used for cold-formed structural members are of the gradual-yielding type as shown in Fig. 2.1b and the cold-forming process tends to lower the proportional πππe = Flexural column buckling stress. πT = π 2 πΈt πΌ (KL)2 (5.4) and the critical buckling stress is πT = π 2 πΈt (KLβπ)2 (5.5) where Et is the tangent modulus. In 1895 Jasinky pointed out that the tangent modulus concept did not include the effect of elastic unloading. Engesser then corrected his theory and developed the reduced- or double-modulus concept, in which πr = π 2 πΈr πΌ (KL)2 or πR = π 2 πΈr (KLβπ)2 (5.6) where Er = reduced modulus, E(I1 /I) + Et (I2 /I) I1 = moment of inertia about neutral axis of the area on unloading side after buckling 12 = moment of inertia about neutral axis of the area on loading side after buckling Shanley5.9 carefully did the experiments and analytical investigation, concluding: COLUMN BUCKLING 1. The tangent-modulus concept gives the maximum load up to which an initially straight column remains straight. 2. The actual maximum load exceeds the tangent modulus load, but it cannot reach the reduced-modulus load. Many other investigators have proved Shanley’s findings and have indicated that for the case studied the maximum load is usually higher than the tangent modulus load by 5% or less.2.45 In view of the fact that the tangent modulus strength provides an excellent prediction of the actual column strength, the Column Research Council∗ has suggested that design formulas for steel columns should be on the basis of the tangent modulus concept.3.84 For this reason, whenever the computed Euler stress is above the proportional limit, the tangent modulus should be used to compute the buckling stress. The tangent modulus can be determined by the techniques described in Technical Memorandum 2 of the Structural Stability Research Council, “Notes on the Compression Testing of Metals,”3.84,1.158,1.412 However, it is impossible to provide stress–strain curves and values of tangent moduli for all types of sheets and strip, in particular when the cold work of forming is utilized. In the design of hot-rolled shapes, the Structural Stability Research Council has indicated that Eq. (5.5) can be conservatively approximated by the following formula if the effect of residual stress is considered and the effective proportional limit is assumed to be equal to one-half the yield stress1.161,3.84 : ( 2 ) ( ) ( )2 πΉy πΉy KL πT = πΉy 1 − (5.7) = πΉy − 4πππe π 4π 2 πΈ in which πΉy is the minimum yield stress. The above formula can also be used for cold-formed sections if the residual stress induced by cold forming of the section and the stress–strain characteristics of the gradual-yielding steel sheets and strip are considered. √ 2π 2 πΈβπΉy is the As shown in Fig. 5.2, the value of limiting KL/r ratio corresponding to a stress equal to πΉy β2. When the KL/r ratio is greater than this limiting ratio, the column is assumed to be governed by elastic buckling, and when the KL/r ratio is smaller than this limiting ratio, the column is to be governed by inelastic buckling. Equation (5.7) has been used for the design of cold-formed steel columns up to 1996. ∗ The Column Research Council has been renamed Structural Stability Research Council. 219 In the 1996 edition of the AISI Specification, the design equations for calculating the nominal inelastic and elastic flexural buckling stresses were changed to those used in the AISC LRFD Specification as follows3.150 : (πΉn )I = (0.658ππ )πΉy [ ] 0.877 (πΉn )ππe = πΉy π2c 2 when πc ≤ 1.5 (5.7a) when ππ > 1.5 (5.3a) where (πΉπ )I is the nominal inelastic buckling √ stress, (πΉn )ππe is the nominal elastic buckling stress, πc = πΉy βπcre is the column slenderness parameter, in which πππe is the theoretical elastic flexural buckling stress of the column determined by Eq. (5.3). The reasons for changing the design equations from Eq. (5.7) to Eq. (5.7a) for the nominal inelastic buckling stress and from Eq. (5.3) to Eq. (5.3a) for the nominal elastic buckling stress are as follows:1.159 1. The revised column design equations [Eqs. (5.7a) and (5.3a)] are based on a different basic strength model and were shown to be more accurate by Pekoz and Sumer.5.103 In this study, 299 test results on columns and beam–columns were evaluated. The test specimens included members with component elements in the post–local buckling range as well as those that were locally stable. The test specimens included members subjected to flexural buckling as well as flexural–torsional buckling, to be discussed in Section 5.2.3. 2. Because the revised column design equations represent the maximum strength with due consideration given to initial crookedness and can provide the better fit to test results, the required safety factor for the ASD method can be reduced. In addition, the revised equations enable the use of a single safety factor for all λc values even though the nominal axial strength of columns decreases as the slenderness increases due to initial out-of-straightness. With the use of the selected safety factor and resistance factor given in the Specification (Section 5.6), the results obtained from the ASD and LRFD approaches would be approximately the same for a live load–dead load ratio of 5.0. Figure 5.3 shows a comparison of the nominal critical flexural buckling stresses used in the 1986 edition of the ASD specification, the 1991 edition of the LRFD Specification, and the 1996 edition of the combined ASD/LRFD Specification. The North American specification uses the same equations as the 1996 AISI Specification. 220 5 COMPRESSION MEMBERS Figure 5.3 Comparison between the critical buckling stress equations. It should be noted that by using Eqs. (5.7a √ and (5.3a) 2π 2 πΈβπΉy to the limiting KL/r ratio is changed from √ 4.71 πΈβπΉy corresponding to an assumed proportional limit of 0.44 πΉy . This revised limiting KL/r ratio is being used in the 2005 edition of the AISC Specification for the design of structural steel members for compression.1.411 For cold-formed steel design, Eqs. (5.7a) and (5.3a) are retained in the 2016 edition of the North American Specification for the design of concentrically loaded compression members. For details, see Section 5.6. Figure 5.4 Displacement of a nonysmmetric section during torsional–flexural buckling.5.2 5.2.3 Torsional Buckling and Flexural–Torsional Buckling Usually, closed cross-sections will not buckle torsionally because of their large torsional rigidity. For open thin-walled cross-sections, however, three modes of failure are considered in the analysis of overall instability (flexural buckling, torsional buckling, and flexural–torsional buckling) as previously mentioned. When an open cross-section column buckles in the flexural–torsional mode, bending and twisting of the section occur simultaneously. As shown in Fig. 5.4, the section translates u and v in the x and y directions and rotates an angle Ο about the shear center. This problem was previously investigated by Goodier, Timoshenko, and others.5.10,5.11,3.3 It has been further studied by Winter, Chajes, and Fang for development of the AISI design criteria.5.1,5.2 The equilibrium of a column subjected to an axial load P leads to the following differential equations5.2,5.11 : EI π₯ π£iv + Pv′′ − Px0 π′′ = 0 (5.8) EI π¦ π’iv + Pu′′ + Py0 π′′ = 0 (5.9) ECW πiv − (GJ − Pr 20 )π′′ + Py0 π’′′ − Px0 π£′′ = 0 where Ix Iy u v π x0 y0 E = = = = = = = = (5.10) moment of inertia about the x axis moment of inertia about the y axis lateral displacement in x direction, lateral displacement in y direction angle of rotation x coordinate of shear center y coordinate of shear center modulus of elasticity, = 29.5 × 103 ksi (203 GPa, or 2.07 × 106 kg/cm2 ) G = shear modulus, = 11.3 × 103 ksi (78 GPa, or 794 × 103 kg/cm2 ) COLUMN BUCKLING 221 J = St. Venant torsion constant of cross ∑ section, 13 πi π‘3i Cw = warping constant of torsion of cross section (Appendix B) ECw = warping rigidity GJ = torsional rigidity r0 = polar radius of gyration √of cross section about shear center, = π2π₯ + π2π¦ + π₯20 + π¦20 ry , ry = radius of gyration of cross section about x and y axes All derivatives are with respect to z, the direction along the axis of the member. Considering the boundary conditions for a member with completely fixed ends, that is, at π§ = 0, πΏ, π’=π£=π=0 π’ =π£ =π =0 ′ ′ ′ (5.11) and for a member with hinged ends, that is, at z = 0, πΏ, π’=π£=π=0 π’ =π£ =π =0 ′′ ′′ ′′ (5.12) Equations (5.8)–(5.10) result in the following characteristic equation: r02 (πππe − ππ₯ )(πππe − ππ¦ )(πππe − ππ§ ) − (πππe )2 (π¦0 )2 (πππe − ππ₯ ) − (πππe )2 (π₯0 )2 (πππe − ππ¦ ) = 0 (5.13) where the Euler flexural buckling load about the x axis is given as π 2 EI π₯ ππ₯ = (5.14) (πΎπ₯ πΏπ₯ )2 the Euler flexural buckling load about the y axis as ππ¦ = π 2 EI π¦ (πΎπ¦ πΏπ¦ )2 the torsional buckling load about the z axis as [ 2 ]( ) π ECw 1 ππ§ = + GJ 2 (πΎt πΏt ) π20 (5.15) Figure 5.5 Doubly symmetric shapes. center coincides with the centroid of the section (Fig. 5.5), that is, π₯0 = π¦0 = 0 (5.17) For this case, the characteristic equation becomes (πππe − ππ₯ )(πππe − ππ¦ )(πππe − ππ§ ) = 0 (5.18) The critical buckling load is the lowest value of the following three solutions: (5.19) (πππe )1 = ππ₯ (πππe )2 = ππ¦ (5.20) (πππe )3 = ππ§ (5.21) An inspection of the above possible buckling loads indicates that for doubly-symmetric sections the column fails either in pure bending or in pure torsion, depending on the column length and the shape of the section. Usually compression members are so proportioned that they are not subject to torsional buckling. However, if the designer wishes to evaluate the torsional buckling stress σt , the following formula based on Eq. (5.16) can be used: [ ] π 2 ECw 1 ππ‘ = 2 GJ + (5.22) (πΎt πΏt )2 Ar0 The critical stress for flexural buckling was discussed in Section 5.2.2. (5.16) and KL is the effective length of the column; theoretically, for hinged ends πΎ = 1, and for fixed ends πΎ = 0.5. The buckling mode of the column can be determined by Eq. (5.13). The critical buckling load is the smallest value of the three roots of πππe . The following discussion is intended to indicate the possible buckling mode for various types of cross-section. 5.2.3.1 Doubly-Symmetric Sections For a doubly-symmetric sections, such as an I-section or a cruciform, the shear 5.2.3.2 Singly-Symmetric Sections Angles, channels (C-sections), hat sections, T-sections, and I-sections with unequal flanges (Fig. 5.6) are singly-symmetric shapes. If the x axis is the axis of symmetry, the distance y0 between the shear center and the centroid in the direction of the y axis is equal to zero. Equation (5.13) then reduces to (πππe − ππ¦ )[π20 (πππe − ππ₯ )(πππe − ππ§ ) − (πππe π₯0 )2 ] = 0 (5.23) For this case, one of the solutions is (πππe )1 = ππ¦ = π 2 EI π¦ (πΎπ¦ πΏπ¦ )2 (5.24) 222 5 COMPRESSION MEMBERS Figure 5.6 Singly symmetric shapes. (Pcre) Figure 5.7 Comparison of Pππe with Px , Py , and Pz for hat section (Kx Lx = Ky Ly = Kt Lt = L). which is the critical flexural buckling load about the y axis. The other two solutions for the flexural–torsional buckling load can be obtained by solving the following quadratic equation: π20 (πππe − ππ₯ )(πππe − ππ§ ) − (πππe π₯0 )2 = 0 (5.25) Letting π½ = 1 − (π₯0 βπ0 )2 , ] [ √ 1 2 (πππe )2 = (ππ₯ − ππ§ ) + (ππ₯ − ππ§ ) − 4π½ππ₯ ππ§ 2π½ (5.26) ] [ √ 1 (πππe )3 = (ππ₯ + ππ§ ) − (ππ₯ + ππ§ )2 − 4π½ππ₯ ππ§ 2π½ (5.27) Because (πcr )3 is smaller than (πcr )2 , Eq. (5.27) can be used as the critical flexural–torsional buckling load, which is always smaller than ππ₯ and ππ§ , but it may be either smaller or larger than ππ¦ [Eq.(5.24)] (Fig. 5.7). Dividing Eq. (5.27) by the total cross-sectional area A, the following equation can be obtained for the elastic flexural–torsional buckling stress: ] [ √ 1 πTFO = (πeπ₯ + πt ) − (πeπ₯ + πt )2 − 4π½πeπ₯ πt (5.28) 2π½ where σTFO is the elastic flexural–torsional buckling stress and π (5.29) πex = π₯ π΄ π πt = π§ (5.30) π΄ In summary, it can be seen that a singly symmetric section may buckle either in bending about the y axis∗ or in flexural–torsional buckling (i.e., bending about the x axis and twisting about the shear center), depending on the dimensions of the cross-section and the effective column length. For the selected hat section used in Fig. 5.7, the critical length πΏcr , which divides the flexural buckling mode and the flexural–torsional buckling mode, can be determined by solving ππ¦ = (πππe )3 . This means that if the effective length is shorter than its critical length, the flexural–torsional buckling load (πππe )3 , represented by curve AB, will govern the design. Otherwise, if the effective length is longer than the critical length, the load-carrying capacity of the given member is limited by the flexural buckling load ππ¦ , represented by curve BC. The same is true for other types of singly symmetric shapes, such as angles, channels, T-sections, and I-sections having unequal flanges. In view of the fact that the evaluation of the critical flexural–torsional buckling load is more complex as compared with the calculation of the Euler load, design charts, based on analytical and experimental investigations, have been developed for several commonly used sections,5.1,1.159 from which we can determine whether a given section will buckle in the flexural–torsional mode. Such a typical curve is shown in Fig. 5.8 for a channel section. If a column section is so proportioned that flexural–torsional buckling will not occur for the given length, the design of such a compression member can then be limited to considering only flexural, local, or distortional buckling. Otherwise, flexural–torsional buckling must also be considered. As indicated in Fig. 5.8, the possibility of overall column buckling of a singly symmetric section about the x axis may be considered for three different cases. Case 1 is for flexural–torsional buckling only. This particular case is characterized by sections for which πΌπ¦ > πΌπ₯ . When πΌπ¦ < πΌπ₯ , the section will fail either in case 2 or in case 3. In case 2, the channel will buckle in either the flexural or the flexural–torsional mode, depending on the specific ratio of b/a and the parameter tLβπ2 , where b is the flange width, a is the depth of the web element, t is the thickness, and L is the effective length. For a given channel section and column length, if the value of tLβπ2 is above the (tLβπ2 )lim curve, ∗ It is assumed that the section is symmetrical about the x axis. 223 COLUMN BUCKLING Figure 5.8 Figure 5.9 Figure 5.10 Buckling mode for channel section.5.2 Figure 5.11 Buckling mode curves for hat sections.5.2 provided for determining the critical length for angles, channels, and hat sections. From this type of graphic design aid, the critical length can be obtained directly according to the dimensions and shapes of the member. The preceding discussion deals with flexural–torsional buckling in the elastic range for which the compression stress is less than the proportional limit. Members of small or moderate slenderness will buckle at a stress lower than the value given by the elastic theory if the computed critical buckling stress exceeds the proportional limit. Similar to the case of flexural buckling, the inelastic flexural–torsional buckling load may be obtained from the elastic equations by replacing E with πΈt and G with πΊ(πΈt βπΈ), where πΈt is the tangent modulus, which depends on the effective stress–strain relationship of the entire cross section, that is, for inelastic flexural–torsional buckling: ( ) πΈt (5.31) ππ₯ (ππ₯ )T = πΈ ( ) πΈt (ππ§ )T = (5.32) ππ§ πΈ ( ) πΈt (πππe )T = (5.33) πππe πΈ Buckling mode curve for angles.5.2 5.2 Buckling mode curves for channels. the section will fail in the flexural buckling mode. Otherwise it will fail in the flexural–torsional buckling mode. In case 3, the section will always fail in the flexural mode, regardless of the value of tLβπ2 . The buckling mode curves for angles, channels, and hat sections are shown in Figs. 5–9 to 5–11. These curves apply only to compatible end conditions, that is, πΎ π₯ πΏπ₯ = πΎ π¦ πΏπ¦ = πΎ t πΏt = πΏ In Part VII of the 1996 edition of the AISI Design Manual,1.159 a set of design charts such as Fig. 5.12 were With regard to the determination of πΈt , Bleich3.3 indicates that )] [ ( π π 1− (5.34) πΈt = CE πΉy πΉy where πΆ= 1 (πpr βπΉy )(1 − πpr βπΉy ) (5.35) πΉy and πpr being the yield stress and proportional limit of the steel, respectively. The values of C obtained from an experimental study5.2 ranged from 3.7 to 5.1. Based on Eq. (5.34) and using πΆ = 4 (assuming πpr = 12 πΉπ¦ ), the tangent modulus Et for the inelastic buckling stress is given by ( ) πTFT πTFT πΈt = 4πΈ 1− (5.36) πΉy πΉy 224 5 COMPRESSION MEMBERS Figure 5.12 AISI chart for determining critical length of channels.1.159 where π TFT is the inelastic flexural–torsional buckling stress. Substituting the above relationship into Eq. (5.33), the following equation for inelastic flexural–torsional buckling stress can be obtained: ( ) πΉy πTFT = πΉy 1 − (5.37) 4πTFO in which πTFo is the elastic flexural–torsional buckling stress determined by Eq. (5.28). Equation (5.37) is shown graphically in Fig. 5.13. To verify the design procedure described above, a total of eight columns were tested for elastic flexural–torsional buckling and 30 columns were tested for inelastic flexural–torsional buckling at Cornell University.5.2 The results of the inelastic column tests are compared with Eq. (5.37) in Fig. 5.14. Similar to the case for flexural column buckling, Eq. (5.37) has been used in the AISI specification up to 1996. In the 1996 edition of the specification, the nominal inelastic flexural–torsional buckling stress was computed by Eq. √ (5.7a), in which ππ = πΉy βπTFO . Following an evaluation of the test results of angles reported by Madugula, Prabhu, Temple, Wilhoit, Zandonini, and Zavellani,5.12–5.14 Pekoz indicated in Ref. 3.17 that angle sections are more sensitive to initial sweep than lipped channels. It was also found that the magnitude of the initial sweep equal to L/1000 would give reasonable results for the specimens considered in his study. On the basis of the findings summarized in Ref. 3.17, an out-of-straightness of L/1000 was used in Section C5.2 of the 1996 edition of the AISI Specification for computing additional bending moment πy (for ASD) or πuy (for LRFD), and is retained in Section H1.2 of the 2016 edition of the North American Specification. Based on the research findings of Popvic, Hancock, and Rasmussen, reported in Ref. 5.100, the North American Specification uses the additional bending moment due to an out-of-straightness of L/1000 only for singly symmetric unstiffened angles for which the effective area at stress πΉy is less than the full unreduced cross-sectional area, or the member local buckling strength (πnπ ) is less than the member global buckling strength (Pne ). For the structural strengths of angles and channels, additional information can be found in Refs. 5.15, 5.19, 5.101, 5.102, 5.110, 5.117, 5.119, 5.123, 5.125, 5.128, 5.131–5.134, 5.137, and 5.156–5.173. 5.2.3.3 Point-Symmetric Sections A point-symmetric section is defined as a section symmetrical about a point 225 COLUMN BUCKLING Figure 5.13 Maximum stress for flexural–torsional buckling. been carried out at Cornell.5.2 It was found that plain and lipped Z-sections will always fail as simple Euler columns regardless of their size and shape, provided that the effective length for bending about the minor principal axis is equal to or greater than the effective length for twisting. The structural strengths of point-symmetric Z-sections have been discussed by Rasmussen5.153,5.154 and Thottunkal and Ramseyer.5.174 Figure 5.14 Correlation investigations.5.2 of analytical and experimental (centroid), such as a Z-section having equal flanges or a cruciform section.5.17 For this case the shear center coincides with the centroid and π₯0 = π¦0 = 0. Similar to doubly symmetric sections, Eq. (5.13) leads to (πππe − ππ₯ )(πππe − ππ¦ )(πππe − ππ§ ) = 0 (5.38) Therefore, the section may fail in either bending (ππ₯ or ππ¦ ) or twisting (ππ§ ), depending on the shape of the section and the column length. It should be noted that the x and y axes are principal axes. Although the curve for determining the buckling mode is not available for Z-sections, a limited investigation has 5.2.3.4 Nonsymmetric Sections If the open section has no symmetry either about an axis or about a point, all three possible buckling loads πππe are of the flexural–torsional type. The lowest value of πππe is always less than the lowest of the three values ππ₯ , ππ¦ , and ππ§ . In the design of compact nonsymmetric sections, the elastic flexural–torsional buckling stress πTFO may be computed from the following equation by trial and error1.159,1.349 : ( 3 πTFO πeπ₯ πeπ¦ πt + ) ( πΌ− 2 πTFO πeπ¦ πt ) ( πΎ− πTFO πTFO πTFO + + =1 πeπ₯ πeπ¦ πt 2 πTFO πeπ₯ πt ) ( π½− 2 πTFO ) πeπ₯ πeπ¦ (5.39) 226 5 COMPRESSION MEMBERS In the calculation, the following equation may be used for the first approximation: πTFO = [(πeπ₯ πeπ¦ + πeπ₯ πt + πeπ¦ πt ) √ (πeπ₯ πeπ¦ + πeπ₯ πt + πeπ¦ πt )2 − −4(πeπ₯ πeπ¦ πt )(πΎπeπ₯ + π½πeπ¦ + πt )] [ ] 1 × (5.40) 2(πΎπeπ₯ + π½πeπ¦ + πt ) where πeπ₯ = π2πΈ (πΎπ₯ πΏπ₯ βππ₯ )2 π2πΈ (πΎπ¦ πΏπ¦ βππ¦ )2 [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 πeπ¦ = and (5.41) (5.42) (5.43) E = modulus of elasticity, =29.5 × 103 ksi (203 GPa, or 2.07 × 106 kg/cm2 ) KL = effective length of compression member rx = radius of gyration of cross section about the x axis ry = radius of gyration of cross section about the y axis A=√ cross-sectional area r0 = π2π₯ + π2π¦ + π₯20 + π¦20 G = shear modulus, =11.3 × 103 ksi (78 GPa, or 794 × 103 kg/cm2 ) J = St. Venant torsion constant of cross section πΌ = 1 − (x0 /r0 )2 – (y0 /r0 )2 π½ = 1 − (x0 /r0 )2 πΎ = 1 − (y0 /r0 )2 x0 = distance from shear center to centroid along principal x axis y0 = distance from shear center to centroid along principal y axis Cw = warping constant of torsion of cross section (Appendix B) 5.2.4 the global buckling equations derived in Section 5.2.1–5.2.3, except the corresponding average section properties provided in Table 4.3 are used. The following expressions can be used for determining the column global buckling load: Global buckling load πππe is calculated: πππe = π΄g πΉππe (5.44) Where π΄g is the gross cross-section area, and πΉππe is the smallest buckling stress of considering applicable flexural, torsional or flexural-torsional buckling with consideration of hole effect: π 2 EI avg (5.45) For flexural bucklingβΆπΉππe = π΄g (KL)2 where πΌavg = average moment inertia about the axis of buckling as defined in Table 4.3; KL = effective unbraced length about the axis of buckling; π΄g = gross cross-section area. Note: the gross cross-section area used in the buckling stress equation [Eq. (5.45)] is for converting the buckling load to the uniform compressive stress at the ends of the columns, and it should be not be confused with π΄avg . [ ] π 2 ECwnet 1 For torsional buckling βΆ ππ‘ = + GJ avg (πΎt πΏt )2 π΄g π20,avg (5.46) In Eq. (5.46), π0,avg and π½avg are average section properties defined in Table 4.3, and πΆwnet is the warping constant of the net cross-section. For flexural–torsional buckling: √ 1 πTFO = [(πeπ₯ + πt ) − (πeπ₯ + πt )2 − 4π½avg πeπ₯ πt ] 2π½avg (5.47) where πex is determined using Eq. (5.45) with the x axis as the axis of buckling, πt is given in Eq. (5.46), and π½avg is calculated using the average section properties, π₯0,avg and π0,avg (defined in Table 4.3), as follows: ( ) π₯0,avg 2 π½avg = 1 − (5.48) π0,avg Refer to Section 4.2.2.4 for further discussions on some basic rules of thumb on the influence of holes. Effect of Holes on Global Column Buckling As discussed in Section 4.2.2.4, the existence of holes along the member length will reduce the member bending rigidity, EI, and consequently reduce the member global buckling load.3.278,4.294,4.295,6.39 Even though numerical methods such as the shell finite element method can be used to determine the member global buckling loads, the method developed by Moen and Shafer3.278 is recommended: for members with holes, the global buckling load can be approximated by using 5.3 LOCAL BUCKLING INTERACTING WITH YIELDING AND GLOBAL BUCKLING Cold-formed steel compression members may be so proportioned that local buckling of individual component plates occurs before the applied load reaches the overall collapse load of the column. The interaction effect of the local and yielding or overall column buckling may result in a reduction of the overall column strength. LOCAL BUCKLING INTERACTING WITH YIELDING AND GLOBAL BUCKLING In general, the influence of local buckling on column strength depends on the following factors: 1. Shape of cross section 2. Slenderness ratio of column 3. Type of governing overall column buckling (flexural buckling, torsional buckling, or flexural–torsional buckling) 4. Type of steel used and its mechanical properties 5. Influence of cold work 6. Effect of imperfection 7. Effect of welding 8. Effect of residual stress 9. Interaction between plane components 10. Effect of perforations During the past 60 years, investigations on the interaction of local and yielding or overall buckling in metal columns have been conducted by numerous researchers.1.11,3.70,5.20–5.63 Different approaches have been suggested for analysis and design of columns. 5.3.1 Effective Width Method The effect of local buckling on column strength was considered in the AISI Specification during the period from 1946 through 1986 by using a form factor Q in the determination of allowable stress for the design of axially loaded compression members.1.418 Accumulated experience has proved that the use of such a form factor is a convenient and simple method for the design of cold-formed steel columns.1.161 Even though the Q-factor method has been used successfully in the past for the design of cold-formed steel compression members, additional investigations at Cornell University and other institutions have shown that this method is capable of improvement.3.17,5.26–5.28,5.49 On the basis of test results and analytical studies of DeWolf, Pekoz, Winter, Kalyanaraman, and Loh, Pekoz show in Ref. 3.17 that the Q-factor approach can be unconservative for compression members having stiffened elements with large width-to-thickness ratios, particularly for those members having slenderness ratios in the neighborhood of 100. On the other hand, the Q-factor method gives very conservative results for I-sections having unstiffened flanges, especially for columns with small slenderness ratios. Consequently, the Q factor was eliminated in the 1986 edition of the AISI Specification. In order to reflect the effect of local buckling on column strength, the nominal column load is determined by the governing critical buckling stress and the effective area π΄e instead of the full sectional area. When 227 π΄e cannot be calculated, such as when the compression member has dimensions or geometry outside the range of applicability of the generalized effective width equations of the AISI Specification, the effective area π΄e can be determined experimentally by stub column tests as described in Ref. 3.17. For C- and Z-shapes and single-angle sections with unstiffened flanges, the nominal column load has been limited by the column buckling load, which is calculated by the local buckling stress of the unstiffened flange and the area of the full, unreduced cross section. This requirement was included in Section C4(b) of the 1986 edition of the AISI Specification. It was deleted in 1996 on the basis of the study conducted by Rasmussen and Hancock (Refs. 5.101 and 5.102). The current North American design provisions are presented in Section 5.6 followed by design examples. 5.3.1.1 Effect of Holes on Local Buckling For members with holes, the flat elements beside the hole is considered unstiffened element with π = 0.43. If the hole dimensions are within the limits of AISI Specification Section 1.1.1, it is permitted that the hole influence on the global buckling can be ignored if the Effective Width Method is used to determine the strength of local buckling interacting with the global buckling. 5.3.2 Direct Strength Method Instead of using the Effective Width Method, the member strength due to local buckling interacting with yielding or global buckling can be determined by the Direct Strength Method.3.196 The method predicts the member strength based on the member local buckling load and the material yield strength. A comprehensive discussion on how to obtain member local buckling load is provided in Section 3.5. The Direct Strength Method was introduced in the 2007 edition of the North American Specification as Appendix 1. In 2016, the Direct Strength Method was incorporated into the main body of the Specification and is considered as an equivalent method with the Effective Width Method. The excerpted design provisions from the 2016 North American Specification were included in Section 5.6. 5.3.2.1 Effect of Holes on Local Buckling The Direct Strength Method considers hole effects through the elastic buckling load (πcrπ ) in predicting the member strength. The existence of holes will result in reduced buckling load and consequently reduced member strength. The simplified method for predicting Pcrπ is provided in Section 3.5.3, and the Specification design provisions are provided in Section 5.6. 228 5 COMPRESSION MEMBERS 5.4 DISTORTIONAL BUCKLING STRENGTH OF COMPRESSION MEMBERS 5.4.2 Design Criteria for Distortional Buckling Strength of Open-Section Compression Members 5.4.1 In 2007, the North American Specification included Appendix 1 for the design of cold-formed steel structural members using the Direct Strength Method. These design provisions were incorporated into the main body of the Specification in the 2016 edition and were excerpted in Section 5.6. Research Work The distortional buckling mode for flexural members was discussed in Section 4.2.4. For column design, flange distortional buckling is also one of the important failure modes for open cross-sectional compression members having edge-stiffened flanges as shown in Fig. 5.15. This type of buckling mode involves the rotation of each flange and lip about the flange–web junction. During the past three decades, the distortional buckling modes of compression members have been studied by Hancock,5.108,1.358 Lau and Hancock,5.109–5.111 Charnvarnichborikarn and Polyzois,5.112 Kwon and Hancock,5.113,5.114 Hancock, Kwon, and Bernard5.115 Schafer,3.195 Davies, Jiang, and Ungureanu,4.168 Bambach, Merrick, and Hancock, 3.173 and others. Earlier research findings were well summarized by Hancock in Ref. 1.69. In the same publication, Hancock also discussed the background information on the 1996 Australian design provisions for distortional buckling of flexural members and compression members. Since 1999, additional studies of distortional buckling of compression members have been conducted by Kesti and Davies,5.175 Schafer,5.176 Young and Yan,5.177 Camotim, Dinis, and Silvestre,5.178–5.180,5.183,5.184, 5.186,5.187 Ranawaka and Mahendran,5.181 Tovar and Sputo,5.182 Rao and Kalyanaraman,5.185 and others. Some of the research findings are summarized in Refs. 1.346, 1.383, and 1.412. For the analytical model used for development of design provisions, see Section 4.2.4. 5.4.3 Members with Holes Similar to predicting the local buckling strength for members with holes, the hole influence on the distortional buckling strength is considered in the distortional buckling load, which is discussed in Section 3.5.3. The member’s ultimate strength is limited by the capacity of the net cross-section πynet = π΄net πΉy . The member strength is then transmitted from πynet ,3.252,5.212 through inelastic region, to the elastic buckling strength as shown in Fig. 5.16. The complete design provisions are provided in Section 5.6. 5.5 EFFECT OF COLD WORK ON COLUMN BUCKLING The discussions in Sections 5.1 to 5.4 were based on the assumption that the compression members have uniform mechanical properties over the entire cross section. However, as shown in Fig. 2.3, the yield stress and tensile strength of the material vary from place to place in the cross section due to the cold work of forming. The column strength of the axially loaded compression member with nonuniform Figure 5.15 Rack section column buckling stress versus half wavelength for concentric compression.1.69 EFFECT OF COLD WORK ON COLUMN BUCKLING Figure 5.16 Direct Strength Method (DSM) distortional buckling strength curve. Eq. (5.49) Figure 5.17 sections.2.17 Comparison of column curves for channel In order to investigate the strength of cold-formed compression members subjected to an axial load, six specimens made of channels back to back have been tested by Karren and Winter at Cornell University.2.14,2.17 The test data are compared graphically with Eqs. (5.5), (5.7) and (5.49) in Fig. 5.17. In addition, four pairs of joist sections have also been tested at Cornell. Results of tests are compared in Fig. 5.18.2.17 Based on the test data shown in Figs. 5.17 and 5.18,2.17 it may be concluded that with the exception of two channel tests Eq. (5.49) seems to produce a somewhat better correlation because it considers the variable material properties mechanical properties throughout the cross section may be predicted by Eq. (5.49) on the basis of the tangent modulus theory if we subdivide the cross section into j subareas, for which each subarea has a constant material property2.14,2.17,5.64,5.65 : πT = where 229 π π2 ∑ πΈ πΌ π΄(KL)2 π=1 tπ π Eq. (5.49) (5.49) πΈtπ = tangent modulus of ith subarea at a particular value of strain Iπ = moment of inertia of ith subarea about neutral axis of total cross section Figure 5.18 sections.2.17 Comparison of column curves for joist chord 230 5 COMPRESSION MEMBERS over the cross section. Equations (5.5) and (5.7), based on the average of compressive and tensile yield stresses, also predict satisfactory column buckling stress in the inelastic range with reasonable accuracy, particularly for columns with a slenderness ratio around 60. Equation (5.7) could provide a lower boundary for column buckling stress if the tensile yield stress is to be used.2.14 E2.1 Sections Not Subject Flexural-Torsional Buckling 5.6 NORTH AMERICAN DESIGN FORMULAS FOR CONCENTRICALLY LOADED COMPRESSION MEMBERS where E = Modulus of elasticity of steel K = Effective length factor determined in accordance with Specification Chapter C L = Laterally unbraced length of member r = Radius of gyration of full unreduced crosssection about axis of buckling Based on the discussions of Sections 5.1 to 5.4, appropriate design provisions are included in the North American specification for the design of axially loaded compression members. The following excerpts are adapted from Chapter E of the 2016 edition of the North American Specification for the ASD, LRFD, and LSD methods: E2 Yielding and Global (Flexural, Flexural-Torsional, and Torsional) Buckling The nominal axial strength [resistance], πne , for yielding, and global (flexural, torsional, or flexural-torsional) buckling shall be calculated in accordance with this section. The applicable safety factor and resistance factors given in this section shall be used to determine the available axial strength [factored resistance] (πC πne or πne βΩC ) in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. (ASD) πC = 0.85 (LRFD) = 0.80 (LSD) Fππe = where √ λC = πΉy πΉππe (5.51) (5.52) (5.53) where Fcre = Least of the applicable elastic global (flexural, torsional, and flexural–torsional) buckling stresses determined in accordance with Specification Sections E2.1 through E2.5 or Appendix 2 Fy = Yield stress π2 E (KLβr)2 π r = 0.65 + where where Ag = Gross area Fn = Compressive stress and shall be calculated as follows: 2 or (5.54) E2.1.1 Closed-Box Sections For a concentrically loaded compression member with a closed-box section that is made of steel with a specified minimum elongation between three to ten percent, inclusive, a reduced radius of gyration (π r )(r) shall be used in Eq. (5.50) when the value of the effective length KL is less than 1.1 L0 , where L0 is given by Eq. (5.55), and π r is given by Eq. (5.56). √ πΈ πΏ0 = ππ (5.55) πΉcrπ (5.50) For λC ≤ 1.5 πΉn = (0.658λc )πΉy ( ) 0.877 For λC > 1.5 πΉn = πΉy λ2c Torsional For doubly-symmetric sections, closed cross-sections, and any other sections that can be shown not to be subjected to torsional or flexural-torsional buckling, the elastic flexural buckling stress, πΉππe , shall be calculated as follows: πne = π΄g πΉn ΩC = 1.80 to 0.35(πΎπΏ) 1.1πΏ0 (5.56) L0 = Length at which local buckling stress equals flexural buckling stress r = Radius of gyration of full unreduced crosssection about axis of buckling E = Modulus of elasticity of steel Fcrπ = Minimum critical buckling stress for crosssection calculated by Eq. (3.7) Rr = Reduction factor KL = Effective length determined in accordance with Specification Chapter C E2.2 Doubly- or Singly-Symmetric Sections Subject to Torsional or Flexural-Torsional Buckling For singly-symmetric sections subject to flexural–torsional buckling, πΉππe shall be taken as the smaller of πΉππe calculated in accordance with Specification Section E2.1 and Fππe calculated as follows: √ 1 Fππe = (5.57) [(σex + σt ) − (σex + σt )2 − 4π½πex σt ] 2β Alternatively, a conservative estimate of πΉππe is permitted to be calculated as follows: σt σex (5.58) Fππe = σt + σex where π½ = 1 − (π₯0 βπ0 )2 (5.59) NORTH AMERICAN DESIGN FORMULAS FOR CONCENTRICALLY LOADED COMPRESSION MEMBERS where r0 = Polar radius of gyration of cross-section about shear center √ = rx2 + ry2 + x20 (5.60) where rx , ry = Radii of gyration of cross-section about centroidal principal axes x0 = Distance from centroid to shear center in principal x-axis direction, taken as negative πt = where A G J E Cw Kt [ ] π2 ECw 1 GJ + (Kt Lt )2 Ar20 (5.61) = = = = = = Full unreduced cross-sectional area of member Shear modulus of steel Saint-Venant torsion constant of cross-section Modulus of elasticity of steel Torsional warping constant of cross-section Effective length factor for twisting determined in accordance with Specification Chapter C Lt = Unbraced length of member for twisting πex = π2 E (Kx Lx βrx )2 (5.62) where Kx = Effective length factor for bending about the x axis determined in accordance with Chapter C Lx = Unbraced length of member for bending about x-axis For singly-symmetric sections, the x-axis shall be selected as the axis of symmetry. For doubly-symmetric sections subject to torsional buckling, πΉππe shall be taken as the smaller of πΉππe calculated in accordance with Specification Section E2.1 and πΉππe = πt , where πt is defined in accordance with Eq. (5.61). For singly-symmetric unstiffened angle sections for which the effective area (π΄e ) at stress πΉy is equal to the full unreduced cross-sectional area (A) for effective width method, or πnπ = πne from Specification Section E3 for Direct Strength Method, πΉππe shall be computed using Eq. (5.54) where r is the least radius of gyration. E2.3 Point-Symmetric Sections For point-symmetric sections, πΉππe shall be taken as the lesser of πt as defined in Specification Section E2.2 and πΉππe as calculated in Specification Section E2.1 using the minor principal axis of the section. 231 E2.5 Sections With Holes For shapes whose cross-sections have holes, πΉππe shall consider the influence of holes in accordance with Specification Appendix 2. Alternatively, compression members with holes are permitted to be tested in accordance with Specification Section K2. Exception: For the Effective Width Method, where hole sizes meet the limitations of Specification Appendix 1.1.1, the provisions of this section shall not be required. E3 Local Buckling Interacting With Yielding and Global Buckling The nominal axial strength [resistance], πnπ , for local buckling interacting with yielding and global buckling shall be calculated in accordance with this section. All members shall be checked for potential reduction in available strength [factored resistance] due to interaction of the yielding or global buckling with local buckling. This reduction shall be considered through either the Effective Width Method of Specification Section E3.1 or the Direct Strength Method of Specification Section E3.2. The applicable safety factors and resistance factors given in this section shall be used to determine the available axial strength [factored resistance] (πC πnπ or πnπ βΩC ) in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. ΩC = 1.80 (ASD) πC = 0.85 (LRFD) = 0.80 (LSD) E3.1 Effective Width Method For the Effective Width Method, the nominal axial strength [resistance], πnπ , for local buckling shall be calculated in accordance with the following: πnπ = Ae Fn ≤ Pne (5.63) where Fn = Global column stress as defined in Specification Section E2 Ae = Effective area calculated at stress Fn , determined in accordance with Specification Sections E3.1.1 and E3.1.2 Pne = Nominal strength [resistance] considering yielding and global buckling, determined in accordance with Specification Section E2 E2.4 Nonsymmetric Sections Concentrically loaded angle sections shall be designed for an additional bending moment as specified in the definitions of π x and π y in Specification Section H1.2. For shapes whose cross-sections do not have any symmetry either about an axis or about a point, πΉππe shall be determined by Specification Appendix 2 or rational engineering analysis. Alternatively, compression members composed of such shapes are permitted to be tested in accordance with Specification Section K2. E3.1.1 Members Without Holes For members without holes, except closed cylindrical tubular members, π΄e shall be determined from the summation of the thickness times the effective width of each element comprising the cross-section. The effective width of all elements shall be 232 5 COMPRESSION MEMBERS determined in accordance with Specification Appendix 1 at stress πΉn . E3.1.2 Members With Circular Holes For members with circular holes, π΄e shall be determined from the effective width in accordance with Specification Appendix 1.1.1(a), subject to the limitations of that section. If the number of holes in the effective length region times the hole diameter divided by the effective length does not exceed 0.015, π΄e is permitted to be determined by ignoring the holes, i.e., in accordance with Specification Section E3.1.1. E3.2 Direct Strength Method For the Direct Strength Method, the nominal axial strength [resistance], πnπ , for local buckling shall be calculated in accordance with Specification Sections E3.2.1 and E3.2.2. E3.2.1 Members Without Holes For λπ ≤ 0.776; πnπ = πne (5.64) ] [ ( )0.4 ( ) Pcrπ 0.4 P Pne For λπ > 0.776; πnπ = 1 − 0.15 crπ Pne Pne (5.65) where √ (5.66) λπ = Pne βPcrπ Pne = Global column strength as defined in Specification Section E2 Pcrπ = Critical elastic local column buckling load, determined in accordance with Specification Appendix 2 The applicable safety factor and resistance factors given in this section shall be used to determine the available axial strength [factored resistance] (πC πnd orπnd βΩC ) in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. ΩC = 1.80 (ASD) πC = 0.85 (LRFD) = 0.80 (LSD) E4.1 Members Without Holes The nominal axial strength [resistance], πnd , for distortional buckling shall be calculated in accordance with the following: For λd ≤ 0.561; πnd = πy (5.69) )0.6 ( )0.6 ( β€ P β‘ P β₯ crd For λd > 0.561; πnd = β’1 − 0.25 crd Py β₯ Py β’ Py β¦ β£ (5.70) where √ λd = πy βπcrd (5.71) where πy = π΄g πΉy where (5.72) π΄g = Gross area of cross-section πΉy = Yield stress πcrd = Critical elastic distortional column buckling load, determined in accordance with Specification Appendix 2 E4.2 Members With Holes E3.2.2 Members With Holes The nominal axial strength [resistance], πnπ , for local buckling of columns with holes shall be calculated in accordance with Specification Section E3.2.1, except πcrπ shall be determined including the influence of holes and: πnπ ≤ πynet (5.67) πynet = π΄net πΉy (5.68) where where Anet = Net area of cross-section at the location of a hole Fy = Yield stress The nominal axial strength [resistance], πnd , for distortional buckling of columns with holes shall be calculated in accordance with Specification Section E4.1, except πcrd shall be determined including the influence of holes, and if λd ≤ λd2 then: (5.73) For λd ≤ λd1 ; πnd = πynet ( ) πynet − πd2 For λd1 < λd ≤ λd2 ; πnd = πynet − (λd − λd1 ) λd2 − λd1 (5.74) where √ λd = πy βπcrd (5.75) ) ( πynet (5.76) λd1 = 0.561 πy E4 Distortional Buckling The nominal axial strength [resistance], πnd , for distortional buckling shall be calculated in accordance with this section. The provisions of this section shall apply to I-, Z-, C-, hat, and other open cross-section members that employ flanges with edge stiffeners. λd2 πd2 )0.4 ( β‘ β€ πy β’ = 0.561 14.0 − 13.0β₯ β’ β₯ πynet β£ β¦ [ ( )1.2 ] ( )1.2 1 1 = 1 − 0.25 πy λd2 λd2 (5.77) (5.78) NORTH AMERICAN DESIGN FORMULAS FOR CONCENTRICALLY LOADED COMPRESSION MEMBERS where πy = π΄g πΉy (5.79) πynet = π΄net πΉy (5.80) 233 π΄π = Gross area π΄net = Net area of cross-section at the location of a hole πΉy = Yield stress 5.6.1 Additional Comments on North American Design Formulas In addition to the discussions of Section 5.6, the following comments are related to some of the North American design provisions for concentrically loaded compression members: 1. Safety Factor. In the 1986 and earlier editions of the AISI Specification, the allowable axial load for the ASD method was determined by either a uniform safety factor of 1.92 or a variable safety factor ranging from 1.67 to 1.92 for wall thickness not less than 0.09 in. (2.3 mm) and πΉe > πΉy β2. The use of the smaller safety factors for the type of relatively stocky columns was occasioned by their lesser sensitivity to accidental eccentricities and the difference in structural behavior between the compression members having different compactness. The latter fact is illustrated by the stress–strain curves of the more compact and less compact stub-column specimens, as shown in Fig. 5.19. In the experimental and analytical investigations conducted by Karren, Uribe, and Winter,2.14,2.17 both types of specimens shown in Fig. 5.19 were so dimensioned that local buckling would not occur at stresses below the yield stress of the material. Test data did indicate that the less compact stub column (curve A for cold-reduced killed press braked hat section) reached the ultimate compressive load at strains in the range of 3 × 10−3 –5 × 10–3 in./in., after which the load dropped off suddenly because yielding was followed by local crippling. However, the more compact stub column (curve B for hot-rolled semi killed roll-formed channel section) showed a long stable plateau and, after some strain hardening, reached the ultimate load at much higher values of strain in the range of 16 × 10−3 –27 × 10–3 in./in. For this reason, the use of a smaller safety factor for more compact sections is justified and appropriate as far as the overall safety of the compression member is concerned. As discussed in Section 5.2.2.2 on inelastic buckling, the AISI design equations were changed in 1996 on the basis of a different strength model. These equations enable the use of a single safety factor of 1.80 for all πc values. Figure 5.20 shows a comparison of design axial strengths permitted by the 1986 and 1996 AISI Specifications and the 2007 North American Specification. It can be seen that the design Figure 5.19 Stress–strain curves for more compact and less compact stub columns.2.17 Figure 5.20 Comparison between the design axial strengths, πd , for the ASD method. capacity is increased by using the 1996 and 2007 Specifications for thin columns with low slenderness parameters and decreased for high slenderness parameters. However, the difference would be less than 10%. The design provisions in the 2016 edition is consistent with the 2007 edition of the North American Specification. For the LRFD method, the differences between the nominal axial strengths used for the 1991, 1996, and 2007 LRFD design provisions are shown in Fig. 5.21. The resistance factor of πc = 0.85 is the same as the 1999 AISC Specification3.150 and the 1991 edition of the AISI LRFD Specification.3.152 In the 2007 edition, similarly in the 2016 edition of the North American Specification, the safety factor for the ASD method and the resistance factor for the LRFD method are the same as that used in the 1996 AISI Specification. 234 5 COMPRESSION MEMBERS Figure 5.21 Comparison between the nominal axial strengths, πn , for the LRFD method. 2. Maximum Slenderness Ratio. The maximum allowable slenderness ratio KL/r of compression members has been preferably limited to 200, except that during construction the maximum KL/r ratio should not exceed 300.1.346 This limitation on the slenderness ratio is the same as that used by the AISC for the design of hot-rolled heavy-steel compression members. Even though the design formulas are equally applicable to columns having slenderness ratios larger than 200, any use of the unusually long columns will result in an uneconomical design due to the small capacity to resist buckling. In 1999, the AISI Committee on Specifications moved the KL/r limit from the Specification to the Commentary.1.333 3. Flexural–Torsional Buckling. The simplified equation for flexural–torsional buckling [Eq. (5.58)] is based on the following formula given by Pekoz and Winter in Ref. 5.66: 1 1 1 + ππ₯ πz (5.81) 1 1 1 = + πTFO πeπ₯ πt (5.82) πTFO = or For singly symmetric angle sections with unstiffened legs, a study conducted at the University of Sydney by Popovic, Hancock, and Rasmussen5.100 indicated that the relatively compact angle section will not fail in a flexural–torsional buckling mode if the effective area (π΄e ) under yield stress πΉy is equal to the full, unreduced cross-sectional area (A). For this case, the concentrically loaded angle section can be designed for flexural buckling alone in accordance with Sections E2.1 and E3 of the Specification. 4. Point-Symmetric Sections. As discussed in Section 5.2.2.3, point-symmetric sections may fail either in flexural buckling about the minor principal axis or twisting. The provision was added in the North American Specification in 2001 for the design of concentrically loaded point-symmetric reactions and was retained in Section E2.3 of the 2016 edition of the Specification. 5. Design Tables. Part III of the AISI Design Manual1.428 contains a number of design tables for column properties and nominal axial strengths of C-sections with and without lips including stock studs/joists and tracks. The tables are prepared for πΉy = 33, 50, and 55 ksi (228, 345, and 379 MPa, or 2320, 3515, and 3867 kg/cm2 ). In addition, Tables III-4 to III-6 of the Design Manual provide computed distortional buckling properties and strengths under axial load for the representative C-shapes, stock studs/joists, and Z-shapes with lips, respectively. The values in these tables have been calculated in accordance with equations given in Specification Section 2.3.1.3. 5.7 EFFECTIVE LENGTH FACTOR K In steel design, lateral bracing is generally used to resist lateral loads, such as wind or earthquake loads, or to increase the strength of members by preventing them from deforming in their weakest direction.4.111 The use of such bracing may affect the design of compression members. In Sections 5.2–5.6, the effective length KL of the column was used to determine buckling stresses. The factor K (a ratio of the effective column length to the actual unbraced length) represents the influence of restraint against rotation and/or translation at both ends of the column. The theoretical K values and the design values recommended by the Structural Stability Research Council are tabulated in Table 5.1. In practice, the value of πΎ = 1 can be used for columns or studs with X-bracing, diaphragm bracing, shear-wall construction, or any other means that will prevent relative horizontal displacements between both ends.1.161 If translation is prevented and restraint against rotation is provided at one or both ends of the member, a value of less than 1 may be used for the effective length factor. The effect length factor, K, can also be taken as 1 if the structural analysis takes into consideration of moment magnifications due to joint translation and the member deformation (detailed discussion is provided in Chapter 6.) In the design of trusses, it is realized that considerable rotational restraint could be provided by continuity of the compression chord as long as the tension members do not yield. In view of the fact that for the ASD method tension members are designed with a safety factor of 1.67 and compression members are designed with a relatively large EFFECTIVE LENGTH FACTOR K 235 Table 5.1 Effective Length Factor K for Axially Loaded Columns with Various End Conditions a Source: Reproduced from Guide to Stability Design Criteria for Metal Structures, 4th ed., 1988. (Courtesy of John Wiley & Sons, Inc.) safety factor of 1.80, it is likely that the tension members will begin to yield before the buckling of compression members. Therefore, the rotational restraint provided by tension members may not be utilized in design as discussed by Bleich.3.3 For this reason, compression members in trusses can be designed for πΎ = 1.1.161 However, when sheathing is attached directly to the top flange of a continuous chord, additional research has shown that the K value may be taken as 0.75,5.107 as discussed in Section 12.2.1.6. For unbraced frames, the structure depends on its own bending stiffness for lateral stability. If a portal frame is not externally braced in its own plane to prevent sidesway, the effective length KL is larger than the actual unbraced length, as shown in Fig. 5.22, that is, πΎ > 1. This will result in a reduction of the load-carrying capacity of columns when the sidesway is not prevented. For unbraced portal frames, the effective column length can be determined from Fig. 5.23 for the specific ratio of (πΌβπΏ)beam β(πΌβπΏ)col and the condition of the foundation. If the actual footing provides a rotational restraint between hinged and fixed bases, the K value can be obtained by interpolation. Figure 5.22 Laterally unbraced portal frame.1.161 The K values to be used for the design of unbraced multistory or multibay frames can be obtained from the alignment chart in Fig. 5.24.1.158 In the chart, G is defined as ∑ (πΌ βπΏ ) πΊ= ∑ c c (5.83) (πΌb βπΏb ) 236 5 COMPRESSION MEMBERS between individual shapes, the effective slenderness ratio KL/r is replaced by the modified effective slenderness ratio (KLβπ)m calculated by Eq. (5.84): √ ( ) ( )2 ( )2 π KL KL = + (5.84) π m π 0 πi Figure 5.23 frames.1.161 Effective length factor K in laterally unbraced portal in which Ic is the moment of inertia and πΏc the unbraced length of the column and Ib is the moment of inertia and πΏb the unbraced length of the beam. In practical design, when a column base is supported by but not rigidly connected to a footing or foundation, G is theoretically infinity, but unless actually designed as a true friction-free pin, it may be taken as 10. If the column end is rigidly attached to a properly designed footing, G may be taken as 1.0.1.158,5.67 In the use of the chart, the beam stiffness πΌπ βπΏπ should be multiplied by a factor as follows when the conditions at the far end of the beam are known: 1. Sidesway is prevented: 1.5 for far end of beam hinged 2.0 for far end of beam fixed 2. Sidesway is not prevented: 0.5 for far end of beam hinged 0.67 for far end of beam fixed After determining πΊA and πΊB for joints A and B at two ends of the column section, the K value can be obtained from the alignment chart of Fig. 5.24 by constructing a straight line between the appropriate points on the scales for πΊA and πΊB . 5.8 BUILT-UP COMPRESSION MEMBERS For built-up compression members composed of two sections in contact, the available axial strength (factored axial resistance) shall be determined in accordance with Chapter E of the North American Specification (Section 5.6 in this volume) subjected to modification as necessary. Based on Section I1.2 of the 2016 edition of the North American specification, if the buckling mode involves relative deformations that produce shear forces in the connections where (KLβπ) = overall slenderness ratio of entire 0 section about built-up member axis π = intermediate fastener or spot weld spacing πi = minimum radius of gyration of full unreduced cross-sectional area of an individual shape in built-up member See Section 5.6 for definition of other symbols. In addition, the fastener strength (resistance) and spacing shall satisfy the following: a. The intermediate fastener or spot weld spacing a is limited such that πβπi does not exceed one-half the governing slenderness ratio of the built-up member. b. The ends of a built-up compression member are connected by a weld having a length not less than the maximum width of the member or by connectors spaced longitudinally not more than four diameters apart for a distance equal to 1.5 times the maximum width of the member. c. The intermediate fastener(s) or weld(s) at any longitudinal member tie location are capable of transmitting a force in any direction of 2.5% of the available strength (compressive resistance) of the built-up member. In the above design criteria, Eq. (5.84) was added to the North American Specification since 2001 on the basis of the 1999 AISC Specification and the 1994 CSA Standard.1.117 The overall slenderness ratio, (KLβπ)0 , is computed about the same axis as the modified slenderness ratio, (KLβπ)m . The (KLβπ)m ratio replaces KL/r for both flexural and flexural–torsional buckling. Section I1.2 of the North American Specification includes the above three requirements concerning intermediate fastener spacing a, end connection of the built-up member, and the applied force for the design of intermediate fastener(s). The intermediate fastener spacing requirement (a) for [πβπi ≤ 0.5 (KLβπ)] is to prevent flexural buckling of individual shapes between intermediate connectors to account for any one of the connectors becoming loose or ineffective. Requirements (b) and (c) are related to connection design as discussed in Section 8.9 and illustrated in Example 8.6. BRACING OF AXIALLY LOADED COMPRESSION MEMBERS 237 Figure 5.24 Alignment charts developed by L.S. Lawrence for effective length of column in continuous frames.1.158 Courtesy of Jackson & Moreland Division of United Engineers & Constructors, Inc. For the research work on built-up compression members, more studies have been made by Yang and Hancock,5.188,5.191 Brueggen and Ramseyer,5.189 Stone and LaBoube,5.190 Young and Chen,5.192 and others. 2[4 − (2βπ)] For LRFD and LSDβΆ π½br = πΏb In the 2007 edition of the North American Specification, new design provisions were included for bracing of axially loaded compression members, and the provisions are retained in the 2016 edition of the Specification with modifications. According to Section C2.3 of the Specification, the required brace strength (brace force) and required brace stiffness to restrain lateral translation at a brace point for an individual compression member shall be calculated by Eqs. (5.85) and (5.86), respectively, as follows: The required brace strength is determined: πrb = 0.01π ra (5.85) π ra π ) (5.86b) π = 0.75 for LRFD and 0.70 for LSD. where 5.9 BRACING OF AXIALLY LOADED COMPRESSION MEMBERS ( πrb = required brace strength (brace force) for a single compression member with an axial load π ra π ra = required compressive axial strength (compressive force) of individual concentrically loaded compression member to be braced, which is calculated in accordance with ASD, LRFD or LSD load combinations π½ rb = minimum required brace stiffness to brace a single compression member n = number of equally spaced intermediate brace locations Lb = distance between braces on individual concentrically loaded compression member to be braced The minimum required brace stiffness is determined: For ASDβΆ π½br = 2[4 − (2βπ)] (Ωπ ra ) πΏb Ω = 2.00 (5.86a) In the 2007 edition of the North American Specification, the required brace strength (brace force) and the required brace stiffness are determined based on the nominal strength of the column to be braced. The design provisions have been 238 5 COMPRESSION MEMBERS revised in the 2016 edition to determine the required brace strength and the brace stiffness based on the axial force in the compression member to be braced. This change will result in a more economical design. However, if the design load in the compression member may change during the design, the required brace strength and the required brace stiffness may be determined based on the compression member nominal strength, i.e., replace π ra in Eq. (5.85) with nominal strength of the compression member to be braced, Pn ; and (Ωπ ra ) in Eq. (5.86a) and (π ra βπ) in Eq. (5.86b) with πn . The above design requirements were developed from a study conducted by Green, Sputo, and Urala in 2004.5.193 These provisions for lateral translation assume that the braces are perpendicular to the compression member being braced and located in the plane of buckling. The stiffness requirements include the contributions of the bracing members, connections, and anchorage details.1.346 It should be noted that these requirements are only for lateral translation of the compression member. They do not account for torsion or flexural–torsional buckling, which may be designed through rational analysis or other methods. Additional design information on bracing can be found from the publications of Helwig and Yura,5.194 Green, Sputo, and Urala,5.195 Sputo and Turner,5.196 Sputo and Beery,5.197 Tovar, Helwig, and Sputo,5.207 and others. 5.10 DESIGN EXAMPLES Figure 5.25 Example 5.1. 2. Nominal Strength due to Global Buckling Pne . Since the square tube is a doubly symmetric closed section, it will not be subject to torsional or flexural–torsional buckling. It can be designed for flexural buckling. For closed-box sections, the radius of gyration may need to be revised per Specification Section E2.1.1: πΉcrπ = = ππ 2 E 12(1 − μ2 )(π€βπ‘)2 (4.0)π 2 (29,500) 12(1 − 0.32 )[(7.415)β(0.105)]2 √ πΏ0 = πr πΈ = π(3.212) πΉcrπ √ = 21.358 ksi 29,500 = 374.78 in. 21.385 0.35(KL) 0.35(10 × 12) = 0.65 + = 0.752 1.1πΏ0 1.1(374.78) Since KL = 120 in < 1.1πΏ0 = 412.26 in., the radius of gyration needs to be modified: π π = 0.65 + Example 5.1 Determine the allowable axial load based on ASD and LRFD methods for the square tubular column shown in Fig. 5.25. Assume that πΉy = 40 ksi, πΎx πΏx = πΎy πΏy = 10 ft, and the dead load–live load ratio is 1 . Both the Effective Width Method and the Direct Strength 5 Method are employed in determining the member local buckling strength. SOLUTION 1. Sectional Properties of Full Section π΄ = 4[7.415 × 0.105 + 0.0396] = 3.273 in.2 [ ( )2 ] 1 1 3 = 2(0.105) (7.415) + 7.415 4 − × 0.105 12 2 2 + 4(0.0396)(4 − 0.1373) = 33.763 in. √ √ πΌπ₯ 33.763 ππ₯ = ππ¦ = = = 3.212 in. π΄ 3.273 According to Eq. (5.54), the elastic flexural buckling stress πΉcre is computed as follows (with the modified rm is used): πΎπΏ 10 × 12 = = 49.69 < 200 OK ππ 2.415 π 2 (29,500) π2πΈ = = 117.92 ksi 2 (KLβππ ) (49.69)2 √ √ πΉy 40 = πc = = 0.582 < 1.5 πΉππe 117.92 πΉππe = w = 8.00 − 2(R + t) = 7.415 in. πΌπ₯ = πΌπ¦ ππ = (π π )(ππ₯ ) = (0.752)(3.212) = 2.415 in. 4 πΉn = (0.658πc )πΉy = (0.6580.582 )40 2 2 = 34.71 ksi Pne = πΉπ π΄ = (34.71)(3.273) = 113.6 kips 3. Nominal Strength Due to Local Buckling Interacting with Global Buckling, Pnπ . DESIGN EXAMPLES a. Effective Width Method. Because the given square tube is composed of four stiffened elements, the effective width of stiffened elements subjected to uniform compression can be computed from Eqs. (3.32)–(3.35) where π = πΉπ determined in Item 2 and π = 4.0: π€ 7.415 = = 70.619 < 500 OK π‘ 0.105 √ ( ) πΉ 1.052 π€ n ππ = √ π‘ πΈ π ( ) √ 34.71 1.052 ππ = (70.619) = 1.274 √ 29,500 4 Since ππ > 0.673, from Eq. (3.32), π = πw where 1 − 0.22βπ 1 − 0.22β1.274 = = 0.649 π 1.274 Therefore, π= π = (0.649)(7.415) = 4.812 in. The effective area is π΄e = 3.273 − 4(7.415 − 4.812)(0.105) = 2.180 in.2 πnπ = πΉn π΄e = (34.71)(2.180) = 75.67 kips b. Direct Strength Method. The local buckling of the tubular section can be determined using Eq. (3.45): πΉcrπ = = ππ 2 πΈ 12(1 − π2 )(π€βπ‘)2 (4.0)π 2 (29,500) 12(1−0.32 )[(7.415)β(0.105)]2 = 21.385 ksi Pcrπ = πΉcrπ π΄ = 69.985 kips A numerical analysis is also performed using the CUFSM program. The following results are obtained from the program output: π΄ = 3.2785 in.2 πy = 131.14 kips From the analysis the local buckling is the only mode in addition to global buckling and the buckling load factor (πcrπ βπy ) = 0.4692. The local buckling load πcrπ = 0.4692 πy = 61.53 kips. 239 The above numerical analysis result is close to result from Eq. (3.45). In this example, the result from the numerical analysis, i.e. Pcrπ = 61.53 kips, is used. √ √ πne 113.6 ππ = = = 1.36 > 0.776 πcrπ 61.53 Therefore, the local buckling strength is calculated: [ ( ) ]( ) πcrπ 0.4 πcrπ 0.4 πne πnπ = 1 − 0.15 πne πne [ ) ]( ) ( 61.53 0.4 61.53 0.4 = 1 − 0.15 (113.6) 113.6 113.6 = 78.46 kips 4. Nominal Strength Due to Distortional Buckling, Pnd . The given closed section does not subject to distortional buckling. Therefore, this buckling mode does not need to be considered. 5. Member Strength. Since the section satisfied the limitations given in Table 3.1, the safety and resistance factors provided in Specification Chapter E can be used. Since the safety and the resistance factors are the same for all the failure modes: Ωc = 1.80 for ASD and πc = 0.85 for LRFD, the member strength is controlled by the minimum nominal strength calculated in Items 2 and 3, i.e., the nominal strength due to local buckling interacting with the global buckling controls in this example. Based on the Effective Width Method prediction: The nominal strength: πn = 75.67 kips Allowable strength πa = πn βΩc = 75.67β1.80 = 42.04 kips Design strength πc πn = (0.85)(75.67) = 64.32 kips Based on the Direct Strength Method prediction: The nominal strength: πn = 78.46 kips Allowable strength πa = πn βΩc = 78.46β1.80 = 43.59 kips Design strength πc πn = (0.85)(78.46) = 66.69 kips The calculated values from the Effective Width Method and the Direct Strength Method are very close in this example. 6. Allowable Loads. Based on the load combination of dead and live loads, the required load is πu = 1.2πD + 1.6πL = 1.2πD + 1.6(5PD ) = 9.2PD where PD = axial load due to dead load PL = axial load due to live load 240 5 COMPRESSION MEMBERS By using πu = Οc πn , the values of πD and πL are computed as follows: Based on the Effective Width Method: 64.32 πD = = 6.99 kips 9.2 πL = 5πD = 34.96 kip Therefore, the allowable axial load is πa = πD + πL = 41.95 kips Based on the Direct Strength Method: 66.69 = 7.25 kips 9.2 πL = 5πD = 36.2 kip πD = be computed: A = 2.24 in.2 πΌπ₯ = 22.1 in.4 ππ₯ = 3.15 in. πΎπ₯ πΏπ₯ (1)(12 × 12) = = 45.714 ππ₯ 3.15 πΎ π¦ πΏπ¦ πa = πD + πL = 43.45 kips Example 5.2 Use the ASD and LRFD methods to determine the available strengths of the I-section (Fig. 5.26) to be used as a compression member. Assume that the effective length factor K is 1.0 for the x and y axes and that the unbraced lengths for the x and y axes are 12 and 6 ft, respectively. Also assume that πΎt πΏt = 6 ft. Use πΉy = 33 ksi . The intermediate fastener spacing is assumed to be 12 in. SOLUTION 1. Properties of Full Section. Based on the method used in Chapter 4, the following full section properties can ππ¦ = 1.37 in. 2. Nominal Strength due to Global Buckling, Pne . Since the given I-section is a doubly symmetric section, the nominal buckling stress will be governed by either flexural buckling or torsional buckling as discussed in Section 5.2.3.1. a. Elastic Flexural Buckling. By using Eq. (5.54), the elastic flexural buckling stress can be computed as follows: Therefore, the allowable axial load is It can be seen that the allowable axial loads determined by the ASD and LRFD methods are practically the same. πΌπ¦ = 4.20 in.4 ππ¦ = (1)(6 × 12) = 52.555 1.37 Use πΎπΏ = 52.555 π Since the slenderness ratio KL/r is governed by the column buckling about the y axis of the I-section, which involves relative deformations that produce shear forces in the connections between individual channels, the modified slenderness ratio (KLβπ)m should be used to compute the elastic flexural buckling stress πΉcre . Based on Eq. (5.84), √ ( )2 ( )2 ( ) π KL KL = + π m π 0 πi where (KL/r)0 = 52.555 a = intermediate fastener spacing, = 12 in. ri = radius of gyration of a channel section about its y axis, = 1.08 in. Therefore, ( KL π √ ) = m (52.555)2 + ( 12 1.08 )2 = 53.717 Since πβππ < 0.5(KLβπ)m , requirement 1 of Section 5.8 is satisfied, Figure 5.26 Example 5.2. πΉππe = π 2 (29,500) π2πΈ = = 100.902 ksi 2 (53.717)2 (KLβπ)m 241 DESIGN EXAMPLES b. Elastic Torsional Buckling. Using Eq. (5.22) of Section 5.2.3.1, the torsional buckling stress is [ ] π 2 ECw 1 πΉππe = πt = 2 GJ + (πΎt πΏt )2 Ar0 where A = √ 2.24 in.2 π2π₯ + π2π¦ √ = (3.15)2 + (1.37)2 = 3.435 in. G = 11,300 ksi J = 0.00418 in.4 Cw = 70.70 in.6 E = 29,500 ksi Kt Lt = 6 ft r0 = Therefore πΉππe = 1 (2.24)(3.435)2 [ ] π 2 (29,500)(70.70) (11,300)(0.00418) + (6 × 12)2 = 152.02 ksi The nominal buckling stress πΉn is determined by using the smaller value of the elastic flexural buckling stress and torsional buckling stress, that is, πΉππe = 100.902 ksi √ √ πΉy 33 = πc = = 0.572 < 1.5 πΉππe 100.902 From Eq. (5.51), π2c πΉn = (0.658 )πΉy = (0.658 0.5722 )(33) = 28.777 ksi From Eq. (5.50), πne = π΄π πΉπ = (2.24)(28.777) = 64.460 kips a. Effective Width of the Compression Flanges (Section 3.3.3.1). From Eq. (3.72) with f = Fn , √ √ 29,500 πΈ = 1.28 = 40.982 π = 1.28 πΉπ 28.777 0.328π = 13.442 π€2 2.6625 = = 35.50 π‘ 0.075 Since π€2 βπ‘ > 0.328π, use Eq. (3.73) to compute the required moment of inertia of the edge stiffener πa as follows: ( )3 π€2 βπ‘ πΌa = 399π‘4 − 0.328 π ( )3 35.50 = 399(0.075)4 − 0.328 = 0.002 in.4 40.982 The above computed value should not exceed the following value: [( ) ] 115(π€2 βπ‘) 4 πΌπ = π‘ +5 π [( ) ] 115(35.50) = (0.075)4 + 5 = 0.0033 in.4 40.982 Therefore, use ππ = 0.002 in.4 For the simple lip edge stiffener, π· = 0.7in.π = 0.5313 in. π 0.5313 = = 7.08 π‘ 0.075 By using Eq. (3.75), the moment of inertia of the full edge stiffener is 3 π 3 π‘ (π€1 ) π‘ = 12 12 3 (0.5313) (0.075) = = 0.000937 in.4 12 From Eq. (3.74), πΌπ = π πΌ = 3. Nominal Strength due to Local Buckling Interacting with Global Buckling, Pnπ . Both the Effective Width Method and the Direct Strength Method can be used to determine the nominal strength. Both methods are illustrated. Effective width method: Lip βΆ π€1 = 0.7 − (π + π‘) = 0.5313 in. Flange βΆ π€2 = 3.0 − 2(π + π‘) = 2.6625 in Web βΆ π€3 = 8.0 − 2(π + π‘) = 7.6625 in. πΌπ 0.000937 = = 0.469 < 1.0 πΌπ 0.0020 OK The effective width b of the compression flange can be calculated as follows: π· 0.7 = = 0.263 π€2 2.6625 From Eq. (3.76), π€2 βπ‘ 35.50 = 0.582 − 4π 4 × 40.982 1 = 0.365 > 3 π = 0.582 − 242 5 COMPRESSION MEMBERS Use π = 0.365. Since 0.25 < π·βπ€2 < 0.8 and θ = 90β , ( ) 5π· π = 4.82 − (π I )π + 0.43 π€2 = [4.82 − 5(0.263)](0.469)0.365 + 0.43 Use π = 3.09 to compute the effective width of the compression flange. From Eqs. (3.32)–(3.35), ( ) πΉ 1.052 π€2 1.052 π (35.50) π= √ =√ π‘ πΈ π 3.09 = 0.664 < 0.673 π΄e = 2.24 − [4(0.5313 − 0.249) + 2(7.6625 − 3.969)](0.075) = 2.24 − 0.639 = 1.601 in.2 e. Nominal Axial Strength due to Local Buckling. The nominal load is = 3.09 < 4.0 √ d. Effective Area π΄e . √ 28.777 29,500 π = 1.0 π = π€2 = 2.6625 in. πnπ = π΄e πΉn = (1.601)(28.777) = 46.07 kips Direct Strength Method: The nominal strength, πnπ , of the I-Section can be considered as the sum of the local buckling of the individual C-Sections. Using the numerical analysis software CUFSM, the following analysis results are obtained for the single C-Section: Yield strength, πy = 36.802 kips Local buckling load factor (i.e., πcrπ βπy ): LF local = 0.41 b. Effective Width of Edge Stiffeners w1 0.5313 = = 7.084 π‘ 0.075 √ ( ) πΉ 1.052 π€1 π π= √ π‘ πΈ π √ 1.052 28.777 (7.084) =√ 29,500 0.43 = 0.355 < 0.673 ππ ′ = π€1 = 0.5313 in. Based on Eq. (3.71), the reduced effective width of the edge stiffener is ππ = π πΌ ππ ′ = (0.469)(0.5313) = 0.249 in. < ππ ′ OK c. Effective Width of Web Elements π€3 7.6625 = = 102.167 < 500 OK π‘ 0.075 √ ( ) πΉ 1.052 π€3 π π= √ π‘ πΈ π √ 1.052 28.777 = √ (102.167) 29,500 4 = 1.678 > 0.673 1 − 0.22βπ 1 − 0.22β1.678 π= = = 0.518 π 1.678 π = ππ€3 = (0.518)(7.6625) = 3.969 in. Therefore, the local buckling load is: πcrπ = LF local πy = (0.41)(36.802) = 15.09 kips The I-Section local buckling load is 2πcrπ = 2(15.09) = 30.18 kips Using Eqs. (5.64) to (5.66): √ √ πne 64.460 = = 1.46 > 0.776 ππ = πcrπ 30.18 [ ( ) ]( ) πcrπ 0.4 πcrπ 0.4 πne πnπ = 1 − 0.15 πne πne [ ) ]( ) ( 30.18 0.4 30.18 0.4 = 1 − 0.15 (64.460) 64.460 64.460 = 42.32 kips 4. Nominal Strength due to Distortional Buckling, Pnd . Because edge-stiffened flanges are used for the I-section, the nominal axial load for distortional buckling should be checked according to Section E4 of the North American Specification as provided here in Section 5.6. The distortional buckling load, πcrd , can be determined analytically using the equations provided Specification Section 2.3.1.3 which is included in Section 3.5.2. The distortional buckling load is assumed to be the sum of the individual C-Sections. The geometric DESIGN EXAMPLES flange plus lip properties of C-section are provided in Section 3.5.2. β = βo − π‘ = 8.000 − 0.075 = 7.925 in. π = π − π‘ = 3.000 − 0.075 = 2.925 in. 1 1 π = π· − π‘ = 0.700 − × 0.075 = 0.6625 in. 2 2 π΄π = (π + π)π‘ = (2.925 + 0.6625)(0.075) = 0.269 in.2 πΌπ₯f = π‘[π‘2 π2 + 4bd3 + π‘2 bd + π 4 ]β12(π + π) = (0.075)[(0.075)2 (2.925)2 + 4(2.925)(0.6625)3 + (0.075)2 (2.925)(0.6625) + (0.6625)4 ]β12(2.925 + 0.6625) = 0.00637 in.4 πΌπ¦f = π‘[π4 + 4db3 ]β12(π + π) = (0.075)[(2.925)4 + 4(0.6625)(2.925)3 ]β12(2.925 + 0.6625) = 0.243 in.4 πΌxyf = tb2 π 2 β4(π + π) = (0.075)(2.925)2 (0.6625)2 β4(2.925 + 0.6625) = 0.0196 in.4 π₯of = π2 β2(π + π) = (2.925)2 β2(2.925 + 0.6625) = 1.192 in. π¦of = −π 2 β2(π + π) = −(0.6625)2 β2(2.925 + 0.6625) = −0.0612 in. βxf = −[π + 2db]β2(π + π) 2 2 = −[(2.925) + 2(0.6625)(2.925)]β2(2.925 + 0.6625) = −1.733 in. π½f = [bt3 + dt3 ]β3 = [(2.925)(0.075)3 + (0.6625)(0.075)3 ]β3 = 0.000504 in.4 πΆwf = 0.0 in.6 According to Eq. (3.110), the critical unbraced length of distortional buckling, πΏcrd , can be computed as follows: { πΏππd = 6π 4 β0 (1 − π2 ) π‘3 243 [ πΌπ₯f (π₯0f − βxf )2 + πΆwf ]}1β4 2 πΌxyf (π₯ − βxf ) πΌπ¦f 0f { 4 [ 6π (8.000)(1 − 0.32 ) = 0.00637 (0.075)3 − 2 × (1.192 − (−1.733))2 + 0 − }]1β4 (0.0196)2 0.243 × (1.192 − (−1.733))2 = 25.35 in. Since (πΏm = πΏy = 72 in.) > πΏcrd , use L = 25.35 in. The elastic rotational stiffness provided by the flange to the flange/web juncture, ππfe , can be computed from Eq. (3.106) as follows: [ ( )4 π ππfe = EI π₯f (π₯0f − βxf )2 + ECwf πΏ ] 2 ( )2 πΌxyf π 2 −πΈ (π₯0f − βxf ) + GJ π πΌπ¦f πΏ )4 [ ( π = (29,500)(0.00637)[1.192 25.35 −(−1.733)]2 + (29,500)(0.0) − (29,500) ] ( )2 (0.0196)2 π 2 [1.192 − (−1.733)] + 0.243 25.35 (11,300)(0.000504) = 0.373 in. − kipsβin. From Eq. (3.107), the elastic rotational stiffness provided by the web to the flange/web juncture, πΟwe , is πΎπwe = Et3 6β0 (1 − π2 ) (29,500)(0.075)3 6(8.00)(1 − (0.3)2 ) = 0.285 in. − kipsβin. = Since no sheathing is attached to the I-section, ππ = 0. From Eq. (3.108) the geometric rotational stiffness demanded by the flange from the flange/web juncture, 244 5 COMPRESSION MEMBERS Μ ππfg , is Μ ππfg = ( )2 π πΏ { [ ( π΄f (π₯0f − βxf ) ( − 2π¦0f (π₯0f − βxf ) × } 2 πΌxyf πΌxyf )2 πΌπ¦f ) πΌπ¦f Therefore the distortional buckling load for I-Section is twice the the distortional buckling load of a single C-Section: ] + β2xf + π¦20f + πΌπ₯f + πΌπ¦f )2 { [ π (0.269) [1.192 − (−1.733)]2 25.35 ) ( 0.0196 2 × − 2(−0.0612)[1.192 − (−1.733)] 0.243 ) ] ( 0.0196 + (−1.733)2 + (−0.0612)2 × 0.243 } + 0.00637 + 0.243 ( = = 0.0166 (in. − kipsβin.)βksi From Eq. (3.109), the geometric rotational stiffness demanded by the web from the flange/web juncture, Μ ππwg , is ( ) ( )2 th3 π 0 Μ ππwg = πΏ 60 )2 ( (0.075)(8.00)3 ) ( π = 25.35 60 = 0.00983 (in. − kipsβin.)βksi From Eq. (3.105), the elastic distortional buckling stress πΉcrd is πΉππd = ππfe + ππwe + ππ Μ ππfg + Μ ππwg 0.373 + 0.285 + 0.0 = 24.90 ksi 0.0166 + 0.00983 The distortional buckling load is = πππd = 2LF dist πy = 2(0.73)(36.81) = 53.74 kips The above numerical solution is very close to the analytical solution. In this example, the analytical solution πcrd = 55.78 kips is used to determine the distortional buckling strength in this example. Based on Eq. (5.71), ππ¦ = π΄π πΉπ¦ = (2.24)(33) = 73.92 kips √ √ πy 73.92 πd = = = 1.151 > 0.561 πππd 55.78 From Eq. (5.70), the nominal axial load for distortional buckling based on Section C4.2(b) of the specification is [ ( ) ]( ) πππd 0.6 πππd 0.6 πnd = 1 − 0.25 πy πy πy [ ) ]( ) ( 55.78 0.6 55.78 0.6 = 1 − 0.25 (73.92) 73.92 73.92 = 49.25 kips 5. Member Strength. By inspection, the given I-section satisfies the limits of Table 3.1. Therefore the safety and resistance factors given in Specification Chapter E can be used to determine the member strength. Since safety and resistances factors for all the buckling modes are the same: ΩC = 1.80 for ASD and πc = 0.85 for LRFD, the member strength is governed by the minimum nominal strength due to global buckling (πne ), local buckling (πnπ ) and distortional buckling (πnd ). From the calculations above, the local buckling interacting with global buckling governs the design: Using the Effective Width Method: πππd = π΄g πΉd = (2.24)(24.90) = 55.78 kips πn = πnπ = 46.07 kips The numerical analysis method can also be used to determine the distortional buckling load. Using CUFSM program, the following results are obrained for a single channel section: Therefore, the available strengths are calculated: ASD method: πa = πn βΩc = 46.07β1.80 = 25.59 kips LRFD method: πc πn = (0.85)(46.07) = 39.16 kips Yield strength, πy = 36.81 kips Using the Direct Strength Method: πn = πnπ = 42.32 kips Load factor for distortional buckling, ASD method: ππ = πn βΩc = 42.32β1.80 = 23.51 kips LF dist (i.e., πππd βπy ) = 0.73 LRFD method: πc πn = (0.85)(42.32) = 35.97 kips DESIGN EXAMPLES 245 π = 8 − 0.135 = 7.865 in. π = 3 − 12 × 0.135 = 2.9325 in. π=0 π 2.9325 = = 0.373 7.865 π π =0 π 0.135 π‘ = = 0.0022 2 (7.862)2 π Figure 5.27 From Fig. 5.12, it can be seen that because the value of π‘βπ2 is so small, it is difficult to obtain the accurate value of the critical length πΏcr by using the graphic method. b. Theoretical Solution. As shown in Fig. 5.7 and discussed in Section 5.2.3.2, the critical length can be determined by solving the following equation: Example 5.3. Example 5.3 For the channel section shown in Fig. 5.27: 1. Determine the critical length πΏcr below which the flexural–torsional buckling mode is critical. 2. Use the ASD and LRFD methods to determine the available strengths. Assume that πΎπ₯ πΏπ₯ = πΎπ¦ πΏπ¦ = πΎt πΏt = 6ft. Use πΉy = 50 ksi. SOLUTION 1. Sectional Properties of Full Section. By using the equations given in Part I of the AISI Design Manual or the methods discussed previously in this book, the following sectional properties can be computed: π΄ = 1.824 in. 2 π = 1.040 in. πΌπ₯ = 17.26 in. 4 π½ = 0.01108 in. πΌπ¦ = 1.529 in.4 πΆw = 16.907 in.6 ππ₯ = 3.076 in. π₯0 = 1.677 in. ππ¦ = 0.916 in. π0 = 3.622 in. π½ = 0.7855 4 2. Critical Unbraced Column Length Lcr . The discussion of Section 5.2.3.2 indicates that the critical unbraced column length that divides the flexural and flexural–torsional buckling modes can be determined by either a graphic method or a theoretical solution, as illustrated below. a. Graphic Method. For the given channel section, the 2 values of πβπ, πβπ, and π‘βπ according to Fig. 5.12 are as follows: ππ¦ = (πππe )3 ] [ √ 1 = (ππ₯ + ππ§ ) − (ππ₯ + ππ§ )2 − 4π½ππ₯ ππ§ 2π½ Since the same full area is to be used for computing ππ¦ , ππ₯ , and ππ§ , the following equation may also be used to determine πΏcr : ] [ √ 1 2 πeπ¦ = (πeπ₯ + πt ) − (πeπ₯ + πt ) − 4π½πeπ₯ πt 2π½ where πeπ¦ = π 2 (29,500) π2πΈ = (πΎπ¦ πΏπ¦ βππ¦ )2 (πΏβ0.916)2 π 2 (29,500) π2πΈ = (πΎπ₯ πΏπ₯ βππ₯ )2 (πΏβ3.076)2 [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 [ 1 = (11300)(0.01108) (1.824)(3.622)2 ] π 2 (29,500)(16.907) + πΏ2 πeπ₯ = It should be noted that, in the equations of πey , πex , and ππ‘ , πΎπ₯ πΏπ₯ = πΎπ¦ πΏπ¦ = πΎt πΏt = πΏ. By solving the above equations, the critical length is 91.0 in. 3. Nominal and Allowable Loads. a. Nominal Strength due to Global Buckling, πne . In view of the facts that the channel section is a singly symmetric section and that the given effective 246 5 COMPRESSION MEMBERS length of 72 in. is less than the computed critical length of 91 in., the nominal axial load for the given compression member should be governed by flexural–torsional buckling. In case the critical length is not known, both flexural buckling and flexural–torsional buckling should be considered. The smaller value of the elastic flexural buckling stress and the elastic flexural–torsional buckling stress should be used to compute the nominal buckling stress πΉn . i. Elastic Flexural Buckling Stress: By using Eq. (5.54) of Section E2.1 of the North American Specification, the elastic flexural buckling stress about the y axis can be computed as follows: πΎ π¦ πΏπ¦ 6 × 12 = = 78.60 < 200 OK ππ¦ 0.916 (πΉππe )π¦ = π 2 (29,500) π2πΈ = (πΎπ¦ πΏπ¦ βππ¦ )2 (78.600)2 = 47.13 ksi ii. By using Eq. (5.57) of Section E2.2 of the AISI Specification, the elastic flexural–torsional buckling stress can be determined: 1 [(π + πt ) (πΉππe )TF = 2π½ eπ₯ √ − (πeπ₯ + πt )2 − 4π½πeπ₯ πt ] where π 2 (29,500) π2πΈ = πeπ₯ = (πΎπ₯ πΏπ₯ βππ₯ )2 (6 × 12β3.076)2 = 531.41 ksi [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 = 1 (1.824)(3.622)2 [ ] π 2 (29,500)(16.907) (11,300)(0.01108) + (6 × 12)2 = 44.92 ksi Substituting the values of π½, πeπ₯ , and πt into the equation of (πΉcre )TF , the elastic flexural–torsional buckling stress is From Eq. (5.51), πΉn = (0.658πc )πΉy = (0.6581.065 )(50) 2 = 31.10 ksi πne = π΄g πΉn = (1.824)(31.10) = 56.73 kips b. Nominal Strength due to Local Buckling Interacting with Lateral Torsional Buckling, πππ Effective Width Method i. Flange Elements π€ = 3 − (π + π‘) = 3 − (0.1875 + 0.135) = 2.6775 in. π€ 2.6775 = = 19.83 < 60 OK π‘ 0.135 π = 0.43 ( )√π 1.052 π€ π= √ π‘ πΈ π √ 1.052 31.10 (19.83) =√ 29,500 0.43 = 1.033 > 0.673 0.22βπ 0.22β1.033 π=1− =1− π 1.033 = 0.762 π = πw = (0.762)(2.6775) = 2.040 in. ii. Web Elements π€ = 8 − 2(π + π‘) = 8 − 2(0.1875 + 0.135) = 7.355 in. π€ 7.355 = = 54.48 < 500 OK π‘ 0.135 π = 4.0 √ 1.052 31.10 π = √ (54.48) 29,500 4.0 = 0.930 > 6.673 0.22β0.930 π=1− = 0.821 0.930 π = πw = (0.821)(7.355) = 6.038 in. (πΉππe )TF = 44.07 ksi < (πΉππe )y = 47.13 ksi Use πΉππe = 44.07 ksi √ √ πΉy 50 = πc = = 1.065 < 1.5 πΉππe 44.07 2 The effective area is π΄e = π΄ − [2(2.6775 − 2.040) + (7.355 − 6.038)](0.135) COMPRESSION MEMBERS IN METAL ROOF AND WALL SYSTEMS = 1.824 − 0.350 = 1.474 in.2 πnπ = π΄e πΉn = (1.474)(31.10) = 45.84 kips Direct Strength Method i. Local buckling load: By using the finite strip method software, CUFSM, the local buckling load is obtained as follows: πy = π΄g πΉy = (1.8233)(50) = 91.165 kips The local buckling load factor from the numerical analysis is LF (π.π., πcrπ βπy ) = 0.62 Therefore, the local buckling load: πcrπ = (0.62)πy = 56.52 kips ii. Local buckling slenderness factor is obtained from Eq. (5.66): √ √ ππ = πne βπcrπ = 56.73β56.52 = 1.002 > 0.776 Therefore the nominal strength is determined by Eq. (5.65): [ ( ) ]( ) πcrπ 0.4 πcrπ 0.4 πnπ = 1 − 0.15 πne πne πne [ ) ]( ) ( 56.52 0.4 56.52 0.4 = 1 − 0.15 (56.73) 56.73 56.73 = 48.16 kips c. Member Strength. Since the cross-section, does not subject to distortional buckling, the member strength is governed by global buckling and the local buckling interacting with the global buckling. In this example, the nominal strength due to local buckling controls. From the Effective Width Method: ππ = 45.84 kips Available strengths are: ASD method: πa = 45.84β1.80 = 25.48 kips LRFD method: πc πn = (0.85)(45.84) = 38.96 kips From the Direct Strength Method: ππ = 48.16 kips ASD method: πa = 48.16β1.80 = 26.76 kips LRFD method: ππ πn = (0.85)(48.16) = 40.94 kips 247 5.11 COMPRESSION MEMBERS IN METAL ROOF AND WALL SYSTEMS This section considers compression members with one flange attached to metal roof or wall panels. These metal roofs or panels provide more or less lateral support and rotational restraints to the connected compression member, and increase member axial capacity. Two approaches are used to account such restraints in determining member strength: 1. Use the empirical equations developed based on experimental study. This approach simplifies the design but is limited to certain member and panel sizes, and member span lengths that are tested. 2. Use the Direct Strength Method, in which the buckling loads are determined considering the effects of roof or panel covering and span continuity. This method is essentially applicable to any cross-section types and span lengths. The complexity of this approach is how to numerically model the system so that the roof or panel restraints and the structural system connectivity are realistically modeled. Both approaches are discussed in the subsections. 5.11.1 Strengths for Members with General Cross-Sections and Connectivity The Direct Strength Method provides a means to directly determine the strength of the members that are connected to sheathings through-fastened or with standing seam clips. The method requires that the member buckling force considers the restraints from the connected sheathing or panels. Research work4.297–4.303 has been conducted to model these restraints with springs which possess translational and rotational stiffnesses. Methods on how to determine the stiffness based on the deck or sheathing configuration and connectivities are provided in the study.4.305 Finite element method such as MASTAN24.312 was then used to determine the member buckling load. Using this numerical analysis in metal building wall and roof systems were documented for bare deck through-fastened to members,4.398,4.303 and for through-fastened and standing seam insulated metal panels.4.301 In 2016, the following design provisions were introduced into the North American Specification: I6.1.1 Compression Member Design The nominal axial strength [resistance], πn , shall be the minimum of πne , πnπ , and Pnd as given in Specification Sections I6.1.1.1 to I6.1.1.3. For members meeting the geometric and material limits of Specification Section B4, the safety and 248 5 COMPRESSION MEMBERS resistance factors shall be as follows: ΩC = 1.80 (ASD) πC = 0.85 (LRFD) = 0.80 (LSD) For all other members, the safety and resistance factors in Specification Section A1.2(c) shall apply. The available strength [factored resistance] shall be determined in accordance with the applicable method in Specification Section B3.2.1, B3.2.2, or B3.2.3. I6.1.1.1 Flexural, Torsional, or Flexural–Torsional Buckling The nominal compressive strength [resistance], πne , for flexural, torsional, or flexural–torsional buckling shall be calculated in accordance with Specification Section E2, except πΉππe or πππe shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing, bridging and bracing, and span continuity. I6.1.1.2 Local Buckling The nominal compressive strength [resistance], πnπ , for local buckling shall be calculated in accordance with Specification Section E3, except πΉn or πcrπ shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing. unbraced member. The partial restraint for weak-axis buckling is a function of the rotational stiffness provided by the panel-to-purlin connection. It should be noted that Eq. (5.87) is applicable only for the roof and wall systems meeting the conditions listed in Section D6.2.3 of the North American Specification. This equation is not valid for sections attached to standing seam roofs. The following excerpt is adapted from Section I6.2.3 of the 2016 edition of the North American Specification. I6.2.3 Compression Members Having One Flange Through-Fastened to Deck or Sheathing These provisions shall apply to C- or Z-sections concentrically loaded along their longitudinal axis, with only one flange attached to deck or sheathing with through fasteners. The nominal axial strength [resistance] of simple span or continuous C- or Z-sections shall be calculated in accordance with (a) and (b). Consideration of distortional buckling in accordance with Specification Section E4 shall be excluded. (a) The weak axis nominal strength [resistance], πn , shall be calculated in accordance with Eq. (5.87). The safety factor and resistance factors given in this section shall be used to determine the allowable axial strength or design axial strength [factored resistance] in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. πn = C1 C2 C3 AEβ29500 Ω = 1.80 (ASD) I6.1.1.3 Distortional Buckling The nominal compressive strength [resistance], πnd , for distortional buckling shall be calculated in accordance with Specification Section E4, except πcrd shall be determined including lateral, rotational, and composite stiffness provided by the deck or sheathing. 5.11.2 Compressive Strengths for Members with Specific Cross-Sections and Connectivity 5.11.2.1 Compression Members Having One Flange Trough Fastened to Deck or Sheathing In 1996, new design provisions were added in the AISI Specification for calculating the weak-axis capacity of axially loaded C- or Z-sections having one flange attached to deck or sheathing while the other flange unbraced. The same design equations with minor modifications are included in the 2007 edition of the North American Specification and retained in Section I6.2.3 of the North American Specification. Equation (5.87) was developed by Glaser, Kaehler, and Fisher,5.104 and is also based on the work contained in the reports of Hatch, Easterling, and Murray5.105 and Simaan.5.106 When a roof purlin or wall girt is subject to windor seismic-generated compression forces, the axial load capacity of such a compression member is less than that of a fully braced member but greater than that of an (5.87) π = 0.85 (LRFD) = 0.80 (LSD) where πΆ1 = (0.79x + 0.54) (5.88) πΆ2 = (1.17αt + 0.93) (5.89) πΆ3 = α(2.5b–1.63d) + 22.8 (5.90) where x = For Z-sections, fastener distance from outside web edge divided by flange width, as shown in Figure 5.28 = For C-sections, flange width minus fastener distance from outside web edge divided by flange width, as shown in Figure 5.28 πΌ = Coefficient for conversion of units = 1 when t, b, and d are in inches = 0.0394 when t, b, and d are in mm = 0.394 when t, b, and d are in cm t = C- or Z-section thickness b = C- or Z-section flange width d = C- or Z-section depth A = Full unreduced cross-sectional area of C- or Z-section E = Modulus of elasticity of steel = 29,500 ksi for U.S. customary units 249 COMPRESSION MEMBERS IN METAL ROOF AND WALL SYSTEMS Figure 5.28 Definition of x. = 203,000 MPa for SI units = 2,070,000 kg/cm2 for MKS units a (5.91) b b−a (5.92) For C-section, x = b Eq. (5.87) shall be limited to roof and wall systems meeting the following conditions: For Z-section, x = π‘ ≤ 0.125 in. (3.22 mm), 6 in. (152 mm) ≤ π ≤ 12 in. (305 mm), Flanges are edge-stiffened compression elements, 70 ≤ πβπ‘ ≤ 170, 2.8 ≤ πβπ ≤ 5, 16 ≤ flange flat widthβt ≤ 50, Both flanges are prevented from moving laterally at the supports, 8. Steel roof or steel wall panels with fasteners spaced 12 in. (305 mm) on center or less and having a minimum rotational lateral stiffness of 0.0015 k/in./in. (10,300 N/m/m or 0.105 kg/cm/cm) (fastener at mid-flange width for stiffness determination) determined in accordance with AISI S901, 9. C- and Z-sections having a minimum yield stress of 33 ksi (228 MPa or 2320 kgβcm2 ), and 10. Span length not exceeding 33 feet (10.1 m). 1. 2. 3. 4. 5. 6. 7. (b) The strong axis available strength [factored resistance] shall be determined in accordance with Specification Sections E2 and E3. 5.11.2.2 Compression of Z-Section Members Having One Flange Fastened to a Standing Seam Roof In 2002, design provisions were prepared for calculating the weak-axis nominal strengths of concentrically loaded Z-section members having one flange attached to a standing seam roof. Equation (5.93) was developed by Stolarczyk, Fisher, and Ghorbanpoor5.198 to predict the lateral buckling strength on the member using a buckling stress (πaf RF y ), for which the flexural stress (RF y ) is determined from uplift tests according to the AISI S908, Test Standard for Determining the Flexural Strength Reduction Factor of Purlins Supporting a Standing Seam Roof System. It should be noted that in Eq. (5.93), the gross area A is used instead of the effective area π΄e because the compressive stress in the Z-section is generally not large enough to result in a significant reduction in the effective area. This equation can only be used for a roof system meeting the conditions listed in Section I6.2.4 of Appendix A in the North American specification. The following excerpt is adapted from Section I6.2.4 (Appendix A) of the 2016 edition of the North American specification:1.345 I6.2.4 Z-Section Compression Members Having One Flange Fastened to a Standing Seam Roof These provisions shall apply to Z-sections concentrically loaded along their longitudinal axis, with only one flange attached to standing seam roof panels. Alternatively, design values for a particular system are permitted to be based on discrete point bracing locations, or on tests in accordance with Specification Section K2. The nominal axial strength, Pn , of simple span or continuous Z-sections shall be calculated in accordance with (a) and (b). Consideration of distortional buckling in accordance with Specification Section E4 is permitted to be excluded. Unless otherwise specified, the safety factor and the resistance factor provided in this section shall be used to determine the available strengths in accordance with the applicable design method in Specification Section B3.2.1 or B3.2.2. (a) For weak-axis available strength πn = πaf RF y π΄ (5.93) Ω = 1.80 (ASD) π = 0.85 (LRFD) where For d/t ≤ 90 kaf = 0.36 For 90 < d/t ≤ 130 πaf = 0.72 − d 250t (5.94) For d/t > 130 kaf = 0.20 R = Reduction factor determined from uplift tests performed using AISI S908 A = Full unreduced cross-sectional area of Z-section d = Z-section depth t = Z-section thickness Fy = Design yield stress determined in accordance with Specification Section A3.3.1 Eq. (5.93) shall be limited to roof systems meeting the following conditions: 250 5 COMPRESSION MEMBERS 1. Purlin thickness, 0.054 in. (1.37 mm) ≤ t ≤ 0.125 in. (3.22 mm), 2. 6 in. (152 mm) ≤ d ≤ 12 in. (305 mm), 3. Flanges are edge-stiffened compression elements, 4. 70 ≤ πβπ‘ ≤ 170, 5. 2.8 ≤ πβb < 5, where π = Z-section flange width, flange flat width < 50, 6. 16 ≤ t 7. Both flanges are prevented from moving laterally at the supports, and 8. Yield stress, πΉy ≤ 70 ksi (483 MPa or 4920 kgβcm2 ). (b) The available strength about the strong axis shall be determined in accordance with Specification Sections E2 and E3. 5.12 ADDITIONAL INFORMATION ON COMPRESSION MEMBERS Additional analytical and experimental studies have been conducted by many investigators. References 5.69–5.92 report on the research findings on doubly symmetric sections, box sections, channels, Z-sections, and multicell plate columns. The strength evaluation and design of cold-formed steel columns are discussed in Refs. 5.116–5.140, 5.199–5.206, 5.208, and 5.209 report on more studies on compression members. Additional publications can be found from other conference proceedings and engineering journals. CHAPTER 6 Combined Axial Load and Bending 6.1 GENERAL REMARKS Structural members are often subject to combined bending and axial load either in tension or in compression. In the 1996 edition of the AISI Specification, the design provisions for combined axial load and bending were expanded to include specific requirements in Section C5.1 for the design of cold-formed steel structural members subjected to combined tensile axial load and bending. The same requirements are retained in the North American Specification. When structural members are subject to combined compressive axial load and bending, the design provisions are given in Section H1.2 of the 2016 edition of the North American Specification. This type of member is usually referred to as a beam–column. The bending may result from eccentric loading (Fig. 6.1a), transverse loads (Fig. 6.1b), or applied moments (Fig. 6.1c). Such members are often found in framed structures, trusses, and exterior wall studs. In steel structures, beams are usually supported by columns through framing angles or brackets on the sides of the columns. The reactions of beams can be considered as eccentric loading, which produces bending moments. The structural behavior of beam–columns depends on the shape and dimensions of the cross section, the location of the applied eccentric load, the column length, the condition of bracing, and so on. For this reason, previous editions of the AISI Specification have subdivided design provisions into the following four cases according to the configuration of the cross section and the type of buckling mode1.4 : 1. Doubly symmetric shapes and shapes not subjected to torsional or flexural–torsional buckling 2. Locally stable singly symmetric shapes or intermittently fastened components of built-up shapes, which may be subject to flexural–torsional buckling, loaded in the plan of symmetry 3. Locally unstable symmetric shapes or intermittently fastened components of built-up shapes, which may be subject to flexural–torsional buckling, loaded in the plan of symmetry 4. Singly symmetric shapes which are unsymmetrically loaded The early AISI design provisions for singly symmetric sections subjected to combined compressive load and bending were based on an extensive investigation of flexural–torsional buckling of thin-walled sections under eccentric load conducted by Winter, Pekoz, and Celibi at Cornell University.5.66,6.1 The behavior of channel columns subjected to eccentric loading has also been studied by Rhodes, Harvey, and Loughlan.5.34,6.2–6.5 In 1986, as a result of the unified approach, Pekoz indicated that both locally stable and unstable beam–columns can be designed by the simple, well-known interaction equations. The justification of the AISI design criteria was given in Ref. 3.17. The 1996 design criteria were verified by Pekoz and Sumer using the available test results.5.103 In the 2007 edition of the North American Specification, in addition to the use of the first-order elastic analysis to compute the required compressive axial strength (P) and flexural strengths (ππ₯ and ππ¦ ), reference is also made for the use of the second-order analysis in accordance with Appendix 2 of the Specification. Furthermore, the Specification also requires that each individual ratio in the interaction equations shall not exceed unity. In the 2016 edition of the North American Specification, the direct analysis method was introduced. This method requires that the structural stability and individual member stability shall be considered in structural analysis and design. The consideration of stability results in additional axial loads and moments, which should be considered in member design. Detailed discussion is provided in Section 6.4. 6.2 COMBINED TENSILE AXIAL LOAD AND BENDING 6.2.1 Tension Members For the design of tension members using hot-rolled steel shapes and built-up members, the AISC Specifications1.148,3.150,1.411 provide design provisions for the following three limit states: (1) tensile yielding in the full cross-section between connections, (2) tensile rupture in the effective net cross-section at the connection, and (3) block shear rupture at the connection. 251 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 252 6 COMBINED AXIAL LOAD AND BENDING Figure 6.1 Beam–columns: (a) subject to eccentric loads; (b) subject to axial and transverse loads; (c) subject to axial loads and end moments. For cold-formed steel design, Section C2 of the 1996 AISI Specification provided Eq. (6.1) for calculating the nominal tensile strength of axially loaded tension members, with a safety factor for the ASD method and a resistance factor for the LRFD method as follows: πn = π΄n πΉy (6.1) Ωt = 1.67 (ASD) πt = 0.95 (LRFD) where Tn = nominal tensile strength An = net area of the cross section Fy = design yield stress In addition, the nominal tensile strength was also limited by Section E3.2 of the 1996 Specification for tension in connected parts. When a tension member has holes, stress concentration may result in a higher tensile stress adjacent to a hole to be about three times the average stress on the net area.6.36 With increasing load and plastic stress redistribution, the stress in all fibers on the net area will reach the yield stress, as shown in Fig. 6.2. Consequently, the AISI specification has used Eq. (6.1) for determining the maximum tensile capacity of axially loaded tension members since 1946. This AISI design approach differs significantly from the AISC design provisions, which consider yielding of the gross cross-sectional area, rupture of the effective net area, and block shear. The reason for not considering the rupture criterion in the 1996 AISI Specification was mainly due to the lack of research data relative to the shear lag effect on tensile strength of cold-formed steel members. In 1995, the influence of shear lag on the tensile capacity of bolted connections in cold-formed steel angles and channels was investigated by Carril, Holcomb, LaBoube, and Yu at the University of Missouri–Rolla. Design equations were recommended in Refs. 6.23–6.25 for computing the effective net area. This design information enables the consideration of rupture strength at connections for angles and channels. The same study also investigated the tensile strength of staggered bolt patterns in flat-sheet connections. On the basis of the results of past research, provisions were revised in the 1999 Supplement to the 1996 edition of the Specification for the design of axially loaded tension members.1.333 The same design provisions were included in Appendix A of the 2001 and 2007 editions of the North American Specifications1.336,1.346 for the United States and Mexico. For Canada, the design of tension members has been based on Appendix B of the North American Specification. In 2012, tensile member design provisions for the United States and Mexico (Appendix A) and for Canada (Appendix B) were unified, and these design provisions were retained in the 2016 edition of the North American Specification as excerpted below. D1 General Requirements For axially loaded tension members, the available tensile strength [factored resistance] (πt πn or πn βΩt ) shall be the lesser of the values obtained in accordance with Sections D2 and D3, where the nominal strengths [resistance] and the corresponding safety and resistance factors are provided. The available strengths [factored resistance] shall be determined in accordance with the applicable design method in Specification Section B3.2.1, B3.2.2, or B3.2.3. The nominal tensile strength [resistance] shall also be limited by the connection strength of the tension members, which is determined in accordance with the provisions of Chapter J of the Specification. D2 Yielding of Gross Section The nominal tensile strength [resistance], πn , due to yielding of the gross section shall be determined as follows: πn = Ag Fy Ωt = 1.67 (ASD) πt = 0.90 (LRFD) Figure 6.2 Stress distribution for nominal tensile strength. = 0.90 (LSD) (6.2) 253 COMBINED COMPRESSIVE AXIAL LOAD AND BENDING (BEAM–COLUMNS) where Ag = Gross area of cross-section Fy = Design yield stress as determined in accordance with Specification Section A3.3.1 D3 Rupture of Net Section The nominal tensile strength [resistance], Tn , due to rupture of the net section shall be determined as follows: πn = An Fu (6.3) Ωt = 2.00 (ASD) πt = 0.75 (LRFD) = 0.75 (LSD) 6.3 COMBINED COMPRESSIVE AXIAL LOAD AND BENDING (BEAM–COLUMNS) where An = Net area of cross-section Fu = Tensile strength as specified in Specification Section A3.1 6.3.1 Shapes Not Subjected to Torsional or Flexural–Torsional Buckling1.161 6.2.2 Members Subjected to Combined Tensile Axial Load and Bending When cold-formed steel members are subject to concurrent bending and tensile axial load, the member shall satisfy the interaction equations given below which are prescribed in Section H1.1 of the 2016 edition of the North American Specification. H1.1 Combined Tensile Axial Load and Bending The required strengths [effects of factored loads] π , π x , and π y shall satisfy the following interaction equations: πy πx π + + ≤ 1.0 πaxt πayt πa (6.4a) πy πx π + − ≤ 1.0 πax πay πa (6.4b) where π x , π y = Required flexural strengths [moment due to factored loads] with respect to centroidal axes in accordance with ASD, LRFD, or LSD load combinations π = Required tensile axial strength [tensile axial force due to factored loads] in accordance with ASD, LRFD, or LSD load combinations πaxt , πayt = Available flexural strengths [factored resistances] with respect to centroidal axes in considering tension yielding (6.5a) = Sft Fy βΩb (ASD) = πb Sft Fy (LRFD, LSD) Ωb = 1.67 πb = 0.90 (LRFD and LSD) Max , May = Available flexural strengths [factored resistances] about centroidal axes in considering compression buckling, as determined in accordance with Chapter F Ta = Available tensile axial strength [factored resistance], determined in accordance with Chapter D (6.5b) where Sft = Section modulus of full unreduced section relative to extreme tension fiber about appropriate axis Fy = Design yield stress determined in accordance with Section A3.3.1 When a doubly symmetric open section is subject to axial compression and bending about its minor axis, the member may fail flexurally at the location of the maximum moment by yielding, local or distortional buckling. However, when the section is subject to an eccentric load that produces a bending moment about its major axis, the member may fail flexurally or in a flexural–torsional mode because the eccentric load does not pass through the shear center. For torsionally stable shapes, such as closed rectangular tubes, when the bending moment is applied about the minor axis, the member may fail flexurally in the region of maximum moment, but when the member is bent about its major axis, it can fail flexurally about the major or minor axis, depending on the amount of eccentricities. If a doubly symmetric I-section is subject to an axial load π and end moments π, as shown in Fig. 6.3a, the combined axial and bending stress in compression is given in Eq. (6.6) as long as the member remains straight: π= π ππ π π + = + π΄ πΌ π΄ π = πa + πb where π ππ ππ π A π c I S = = = = = = = = = (6.6) combined stress in compression axial compressive stress bending stress in compression applied axial load cross-sectional area bending moment distance from neutral axis to extreme fiber moment of inertia section modulus It should be noted that in the design of such a beam– column using the ASD method, the combined stress should 254 6 COMBINED AXIAL LOAD AND BENDING where π max = maximum bending moment at mid-length π = applied end moments Φ = amplification factor Figure 6.3 Beam–column subjected to axial loads and end moments. be limited by certain allowable stress F, that is, πa + πb ≤ πΉ (6.7) or ππ ππ + ≤ 1.0 πΉ πΉ As discussed in Chapters 3, 4, and 5, the safety factor for the design of compression members is different from the safety factor for beam design. Therefore, Eq. (6.7) may be modified as follows: πa πb + ≤ 1.0 πΉa πΉb (6.8) where Fa = allowable stress for design of compression members Fb = allowable stress for design of beams If the strength ratio is used instead of the stress ratio, Eq. (6.8) can be rewritten as follows: π π + ≤ 1.0 πa πa where π Pa π Ma = = = = (6.9) where πe = π2 EI(KLb )2 is the elastic column buckling load (Euler load). For ASD method, applying a safety factor Ωc to πe , Eq. (6.11) may be rewritten as ASD methodβΆΦ = 1 1 − Ωc π βπe (6.12) If the maximum bending moment π max is used to replace π, the following interaction formula can be obtained from Eqs.(6.9) and (6.11) or (6.12): Φπ π + ≤ 1.0 (6.13) πa πa where amplification factor Φ is determined by Eq. (6.11) for LRFD and LSD methods, and Eq. (6.12) for ASD method. It has been found that Eq. (6.13), developed for a member subjected to an axial compressive load and equal end moments, can be used with reasonable accuracy for braced members with unrestrained ends subjected to an axial load and a uniformly distributed transverse load. However, it could be conservative for compression members in unbraced frames (with sidesway) and for members bent in reverse curvature. For this reason, the interaction formula given in Eq. (6.13) should be further modified by a coefficient πΆm , as shown in Eq. (6.14), to account for the effect of end moments: πΆ Φπ π + m ≤ 1.0 (6.14) πa πa In Eq. (6.14) πΆm can be computed by Eq. (6.15) for restrained compression members braced against joint translation and not subjected to transverse loading: applied axial load, = Aπ π allowable axial load, = AFa applied moment, = Sπ π allowable moment, = SFb Equation (6.9) is a well-known interaction formula which has been adopted in some specifications for the design of beam–columns. It can be used with reasonable accuracy for short members and members subjected to a relatively small axial load. It should be realized that in practical application, when end moments are applied to the member, it will be bent, as shown in Fig. 6.3b, due to the applied moment π and the secondary moment resulting from the applied axial load π and the deflection of the member. The maximum bending moment at mid-length (point C) can be represented by π max = Φπ It can be shown that the amplification factor Φ may be computed by1.161,2.45 1 Φ= (6.11) 1 − π βπe (6.10) πΆm = 0.6 − 0.4 π1 π2 (6.15) where π 1 βπ 2 is the ratio of the smaller to the larger end moment. When the maximum moment occurs at braced points, Eq. (6.16) should be used to check the member at the braced ends: π π + ≤ 1.0 (6.16) πa0 πa where πa0 is the available axial strength for KLβπ = 0. COMBINED COMPRESSIVE AXIAL LOAD AND BENDING (BEAM–COLUMNS) 255 Figure 6.4 Interaction relations for the ASD method. Furthermore, for the condition of small axial load, the influence of πΆm Φ is usually small and may be neglected. Therefore when π ≤ 0.15ππ , Eq. (6.9) may be used for the design of beam–columns. The interaction relations between Eqs. (6.9), (6.14) and (6.16) are shown in Fig. 6.4. If πΆm is unity, Eq. (6.14) controls over the entire range. In Table 6.1 below, the values of πΆm are summarized, which is similar to Refs. 1.148 and 6.6. The sign convention for the end moments is the same as that used for the moment distribution method (i.e., the clockwise moment is positive and counterclockwise moment negative). In categories A and B of Table 6.1, the effective length of the member is used in computing πn . The effective length in the direction of bending is to be used for computing πEx or πEy whichever is applicable. In category C, the actual length of the member (πΎ = 1.0) is to be used for all calculations. For this case, the value of πΆm can be computed by using the following equations5.67,6.6 : β§ Ωπ βͺ1 + π c πE βͺ πΆm = β¨ βͺ π βͺ1 + π π E β© πΏ = maximum deflection due to transverse loading based on ASD, LRFD or LSD load combinations π 0 = maximum moment between supports due to transverse loading based on ASD, LRFD, or LSD load combinations πE = πEx or πEy , whichever is applicable Values of π are given in Table 6.2 for various loading conditions and end restraints.5.67,1.148,3.150 The interaction equations (6.9), (6.14), and (6.16) have been adapted by the North American Specification prior to the 2016 edition. With the consideration of the second-order effects in determining the member forces, the moment magnification as well as the end moments effects (πΆm ) are taken into consideration, the interaction equation then simplified to the format of Eq. (6.9). Discussion on design of system stability and beam-column check are provided in Sections 6.4 and 6.5. (ASD) (6.17π) 6.3.2 Open Sections That May Be Subject to Flexural–Torsional Buckling5.66,6.1 (LRED and LSD) (6.17π) When singly symmetric and nonsymmetric open sections are used as beam–columns, these members may be subject to flexural–torsional buckling. The following discussion is based primarily on Ref. 6.1. where π = π 2 πΏEIβ(π 0 πΏ2 ) − 1 256 6 COMBINED AXIAL LOAD AND BENDING Table 6.1 Values of Cm 6.6,1.148 Category A Loading Conditions π βππ > 0.15 Computed moments maximum at end; no transverse loading; joint translation not prevented M πΆm π2 0.85 Remarks π 1 < π 2, π 1 βπ 2 negative as shown. Check both Eqs. (6.9) and (6.14) B π2 Computed moments maximum at end; no transverse loading; joint translation prevented 0.6 − 0.4(±π 1 βπ 2 ) Check both Eqs. (6.9) and (6.14) C Transverse loading; joint translation prevented π 2 using Eq. (6.9) πΆm per Eq. (6.17)π π 2 or π 3 (whichever is larger) using Eq. (6.14) πΆm per Eq. (6.17)π Check both Eqs. (6.9) and (6.14) π In lieu of using Eq. (6.17), the following values of πΆm may be used: For members whose ends are restrained, πΆm = 0.85. For members whose ends are unrestrained, πΆm = 1.0 Table 6.2 Values of π and Cm 6.6,1.148 The differential equations of equilibrium governing the elastic behavior of such members are given in Eqs. (6.18)–(6.20)3.2 : Cm π Case 0 ASD EI π₯ π£iv + Pv′′ − Px0 π′′ + ππ¦ π′′ = 0 (6.18) EI π¦ π’ + Pu + Py0 π − ππ₯ π = 0 (6.19) iv 1.0 1.0 Ω π 0.4 πc E −0.4 1− −0.4 1 − 0.4 1− 0.4 ππ E Ωc π πE 1 − 0.4 ππ Ω π 0.2 πc E 0.2 ππ E −0.2 1− −0.3 1 − 0.3 −0.2 LRFD and LSD 1 − 0.2 E 1− Ωc π πE 1 − 0.3 ππ Ωc π πE 1 − 0.2 ππ E E ′′ ′′ ′′ ECw πiv − GJπ′′ + (Pr20 + π½π₯ ππ₯ + π½π¦ ππ¦ )π′′ + Py0 π’′′ − Px0 π£′′ − ππ₯ π’′′ + ππ¦ π£′′ = 0 (6.20) where Ix Iy u v π x0 y0 = = = = = = = moment of inertia about x axis moment of inertia about y axis lateral displacement in x direction lateral displacement in y direction angle of rotation x coordinate of shear center y coordinate of shear center COMBINED COMPRESSIVE AXIAL LOAD AND BENDING (BEAM–COLUMNS) E = modulus of elasticity, = 29.5 × 103 ksi (203 GPa, or 2.07 × 106 kg/cm2 ) G = shear modulus, = 11.3 × 103 ksi (78 GPa, or 794 × 103 kg/cm2 ) J = St. Venant torsion constant of cross section, = 1∑ 3 ππ π‘π 3 Cw = warping constant of torsion of cross section (Appendix B) cross section about r0 = polar radius of gyration of√ √ shear center, = πΌ0 βπ΄ = π2π₯ + π2π¦ + π₯20 + π¦20 P = applied concentric load Mx , My = bending moments about x and y axes, respectively π½π₯ = 1 π¦(π₯2 + π¦2 )dA − 2π¦0 πΌπ₯ ∫π΄ (6.21a) (see Appendix C) ππ₯ = Peπ¦ (6.22) ππ¦ = Peπ₯ (6.23) Consequently, Eqs. (6.18)–(6.20) can be rewritten as EI π₯ π£iv + Pv′′ − Paπ₯ π′′ = 0 (6.24) EI π¦ π’iv + Pu′′ + Paπ¦ π′′ = 0 (6.25) ECw πiv + 2 (π π0 − GJ)π′′ + Paπ¦ π’′′ − Paπ₯ π£′′ = 0 (6.26) π π₯ = π₯0 − π π₯ (6.27) ππ¦ = π¦0 − ππ¦ (6.28) where πΌ0 (6.29) π΄ The solution of Eqs. (6.24)–(6.26) is shown in Eq. (6.30) by using Galerkin’s method: 2 (6.21b) All primes are differentiations with respect to the z axis. Assume that the end moments ππ₯ and ππ¦ are due to the eccentric loads applied at both ends of the column with equal (a) biaxial eccentricities ππ¦ and ππ₯ (Fig. 6.5). Then the moments ππ₯ and ππ¦ can be replaced by π0 = π½π₯ ππ¦ + π½π¦ ππ₯ + 1 π₯(π₯2 + π¦2 ) dA − 2π₯0 π½π¦ = πΌπ¦ ∫π΄ 257 ′ β€ β§π’ β« β‘ πeπ¦ − π 0 −Paπ¦ πΎ13 0 β’ β₯βͺ βͺ ′ 0 π − π Pa πΎ π£ β’ eπ₯ π₯ 23 β₯ β¨ 0 β¬ β’ β₯βͺ βͺ 2 ′ ′ β£−Paπ¦ πΎ31 Paπ₯ πΎ32 π0 (πez − π )β¦ β©π0 β (b) Figure 6.5 (a) Unsymmetrically loaded hat section. (b.) Hat section subjected to an eccentric load in the plane of symmetry. 258 6 COMBINED AXIAL LOAD AND BENDING β« β§ βͺ βͺ π2 π πΎ − βͺ βͺ πeπ¦ π₯ 1 βͺ βͺ βͺ βͺ 2 π =β¨ β¬ − ππ¦ πΎ2 πeπ₯ βͺ βͺ ( ) βͺ βͺ ππ¦ ππ₯ ππ₯ ππ¦ βͺ−π 2 − πΎ3 βͺ βͺ βͺ πeπ¦ πeπ₯ β β© dimensions of the cross section, the column length, and the eccentricity of the applied load. The structural behavior discussed above can be explained by the solution of differential equations [Eqs. (6.24)–(6.26)]. When the eccentric load is applied in the plane of symmetry of the section, as shown in Fig. 6.5b, ππ¦ = π¦0 = 0. Equation (6.30) can be changed to the following two formulas: π2 π πΎ (6.34) (πeπ¦ − π )π’0 = − πeπ¦ π₯ 1 ]{ } [ ′ Paπ₯ πΎ23 πeπ₯ − π π£0 =0 (6.35) 2 π0 Pa πΎ ′ π (π − π ) (6.30) where πeπ¦ = πΎ11 π 2 EI π¦ (6.31) πΏ2 π 2 EI π₯ πeπ₯ = πΎ22 (6.32) πΏ2 ) ( 1 π2 (6.33) πeπ§ = 2 πΎ33 ECw 2 + GJ πΏ π0 and π’0 , π£0 , and π0 are coefficients for deflection components. The coefficients K for various boundary conditions are listed in Table 6.3. 6.3.3 π₯ 32 0 eπ₯ in which Eq. (6.34) represents the behavior of a beam– column deforming flexurally without twist and Eq. (6.35) is related to flexural–torsional buckling. If flexural failure governs the maximum strength of the beam–column, the design of singly symmetric shapes is to be based on the interaction formulas similar to those used in Section 6.3.1 for doubly symmetric shapes. However, if the singly symmetric section fails in flexural– torsional buckling, the following critical buckling load can be determined by the equation derived from Eq. (6.35) by setting the determinant of the coefficient equal to zero: √ (πeπ₯ + πeπ§ ) ± (πeπ₯ + πeπ§ )2 − 4π½πeπ₯ πeπ§ πTF = (6.36) 2π½ where (π₯ − π )2 2 π½ = 1 − 0 2 π₯ πΎ23 (6.37) π0 For members having simply supported ends and subjected to concentric loading (that is, ππ₯ = 0, πΎ23 = 1.0), Eq. (6.36) can be changed to Eq. (6.38), which was used in Section 5.2.3.2 for axially loaded compression members: √ 1 πTFO = [(ππ₯ + ππ§ ) − (ππ₯ + ππ§ )2 − 4π½ππ₯ ππ§ (6.38) 2π½ Singly Symmetric Open Shapes Channels, angles, and hat sections are some of the singly symmetric open shapes. If these members are subject to bending moments in the plane of symmetry (x axis, as shown in Fig. 5.6), they may fail in one of the following two ways1 : 1. The member deflects gradually in the plane of symmetry without twisting and finally fails by yielding or local buckling at the location of maximum moment. 2. The member starts with a gradual flexural bending in the plane of symmetry, but when the load reaches a critical value, the member will suddenly buckle by flexural–torsional buckling. in which π½ = 1 − (π₯0 βπ0 )2 as previously defined in Chapter 5. The type of failure mode, which will govern the maximum strength of the member, depends on the shape and Table 6.3 Coefficients K6.1 Boundary Conditions at z = 0, L π’′′ = π£′′ = π′′ = 0 π’′′ = π£′ = π′′ = 0 π’′ = π£′ = π′′ = 0 π’′′ = π£′ = π′ = 0 π’′ = π£′ = π′ = 0 π’′′ = π£′′ = π′ = 0 K11 K22 K33 K1 K2 K3 ′ πΎ13 ′ πΎ31 ′ πΎ23 ′ πΎ32 K23 1.0000 1.0000 4.1223 1.0000 4.1223 1.0000 1.0000 4.1223 4.1223 4.1223 4.1223 1.0000 1.0000 1.0000 1.0000 4.1223 4.1223 4.1223 1.2732 1.2732 β― 1.2732 β― 1.2732 1.2732 β― β― β― β― 1.2732 1.2732 1.2732 1.2732 0.6597 0.6597 0.6597 1.0000 1.0000 0.5507 1.4171 1.0000 1.4171 1.0000 1.0000 1.4171 0.5507 1.0000 0.5507 1.0000 0.5507 0.5507 1.0000 1.0000 1.4171 1.0000 1.4171 1.4171 0.8834 1.0000 0.5507 1.0000 0.8834 0.8834 1.0000 1.0000 0.8834 COMBINED COMPRESSIVE AXIAL LOAD AND BENDING (BEAM–COLUMNS) 259 From Eq. (6.36) it can be seen that the computation of the flexural–torsional buckling load is time consuming for design use. A previous study made by Peköz, Celebi, and Winter indicated that the flexural–torsional buckling load may be computed by the following interaction formula if the load is applied on the side of the centroid opposite from that of the shear center6.1 : π π πTF + TF π₯ = 1.0 (6.39) πTFO πT where where PTF = flexural–torsional buckling load for eccentric load having an eccentricity of ex PTFO = flexural–torsional buckling load for concentric load [Eq. (6.38)] MT = critical moment causing tension on shear center side of centroid If the eccentric load is applied on the side of the shear center opposite from that of the centroid, the critical moment causing compression on the shear center side of the centroid, πc , can be computed as follows: In Eq. (6.39), if we apply the modification factor given in the equation πΆTF (6.40) 1 − πTF βπe to the moment πTF πx , as done previously in Section 6.3.1, the interaction formula can be written as πΆTF (πTF ππ₯ ) πTF + = 1.0 (6.41) πTFO (1 − πTF βπe )πT In the above equation, the factor πΆTF is the same as πΆm used in Section 6.3.1. Equation (6.41) can be used to determine the theoretical elastic flexural–torsional buckling load πTF for singly symmetric sections under eccentric loads applied on the side of the centroid opposite from that of the shear center. The critical moment πT used in Eq. (6.41) can be obtained from the following equation: [ ] √ ′ πΌ π π 1 eπ§ eπ₯ 0 2 πT = − 2 π½π¦ πeπ₯ − (π½π¦ πeπ₯ )2 + 4πΎ23 π΄ 2πΎ 23 (6.42) where ′ πeπ§ πΎ23 ( ) π π₯ π½π¦ π΄ = πeπ§ 1 + ! πΌ0 √ ′ πΎ′ = πΎ23 (see Table 6.3) 23 (6.43) (6.44) For simply supported end conditions, Eq. (6.42) can be simplified and rearranged as √ ( ) β‘ πeπ§ β€β₯ 2 2 β’ πT = −πeπ₯ π − π + π0 (6.45) β’ πeπ₯ β₯ β£ β¦ or √ ( ) β πt β€β₯ πT = −π΄πeπ₯ βπ − π 2 + π20 (6.46) β πeπ₯ β₯ β¦ β π= π½π¦ 2 = 1 2πΌπ¦ ( ∫π΄ π₯3 dA + ∫π΄ ) xy2 dA − π₯0 π2πΈ (πΎπ₯ πΏπ₯ βππ₯ )2 [ ] π 2 ECw 1 πt = 2 GJ + (πΎπ‘ πΏπ‘ )2 Ar0 πeπ₯ = β‘ πc = π΄πeπ₯ β’π + β’ β£ (6.48) (6.49) √ π2 ( + (6.47) π20 ) πt β€β₯ πeπ₯ β₯ β¦ (6.50) Both Eqs. (6.46) and (6.50) were used in Eq. (4.37) for determining the elastic critical moment for latera1–torsional buckling strength. For the ASD method, the allowable load for flexural– torsional buckling in the elastic range can be derived from πTF by using a safety factor of 1.80. The inelastic buckling stress can be computed by the equation that was used for flexural–torsional buckling of axially loaded compression members (Chapter 5). So far we have discussed the possible failure modes for a singly symmetric section under eccentric load. However, the type of failure that will govern the maximum strength of the beam–column depends on which type of failure falls below the other for the given eccentricity. This fact can be shown in Fig. 6.6a. For the given hat section having πΏβππ₯ = 90, the section will fail in flexural yielding if the load is applied in region I. Previous study has indicated that for channels, angles, and hat sections the section always fails in flexural yielding when the eccentricity is in region I (that is, ππ₯ < −π₯0 ). When the eccentricity is in region III (that is, 0 < ππ₯ ), the section can fail either in flexural yielding or in flexural–torsional buckling. Therefore, both conditions (flexural yielding and flexural–torsional buckling) should be checked. For the given hat section shown in Fig. 6.6a, when the load is applied at the center of gravity, the section will buckle flexural–torsionally at a load PTFO that is smaller than the flexural buckling load πey . At a certain eccentricity in region II (that is, −π₯0 < ππ₯ < 0), the failure mode changes from flexural–torsional buckling to simple flexural failure. It can also be seen that in this region small changes in eccentricity result in large changes in failure load. Thus any small inaccuracy in eccentricity could result in nonconservative designs. 260 6 COMBINED AXIAL LOAD AND BENDING Figure 6.6 Strength of eccentrically loaded hat section6.1 : (a) load vs. ex ; (b) stress vs. ex . For bending about the axis of symmetry (i.e., when the eccentric load is applied along the y axis as shown in Fig. 6.7), the following equation for determining the elastic critical moment can be derived from Eq. (6.30) on the basis of ππ₯ = 0, ππ¦ ≠ 0, π = 0, and Peπ¦ = ππ₯6.1 : √ ππ₯ = π0 πeπ¦ πeπ§ √ = π0 π΄ πeπ¦ πt (6.51) MEMBER FORCES CONSIDERING STRUCTURAL STABILITY 261 moment magnification due to member deformation as well as joint translation, effective length factor, K, moment magnification factor, Φ, and coefficient, πΆm , can be taken as 1 in a beam–column interaction check. In the 2016 edition of the North American Specification, the requirement of design for system stability is added based on the AISC Specification and the research of Sarawit and Pekoz.1.346,6.39,6.43 A structure is considered stable only when it can maintain in equilibrium under deformed shape when subjected to applied loads. The effects which shall be considered in structural analysis and design are specified in Section C1 of the North American Specification. Three methods are described in the Specification that can be used for structural stability analysis: Figure 6.7 Hat section subjected to an eccentric load applied along the y axis. For the case of unequal end moments, Eq. (6.51) may be modified by multiplying by a bending coefficient πΆπ as follows: √ ππ₯ = πΆb π0 π΄ πeπ¦ πt (6.52) The above equation was used in Eq. (4.34) for lateral– torsional buckling strength consideration. 6.4 MEMBER FORCES CONSIDERING STRUCTURAL STABILITY Section 6.3 discussed the traditional effective length method for the design of cold-formed steel beam–columns. The required strengths (forces and moments) are from the firstorder elastic analysis of the undeflected structural geometry. In the interaction equation [Eq. (6.14)], the moment magnification factor is used to account for the effect of loads acting on the deflected shape of a member between joints (P–πΏ effect). This method also accounts for the effects on the sidesway stability (P-Δ effect) of unbraced frames using the effective length factor K. In the early 2000s, Sarawit and Pekoz conducted an extensive study on industrial steel storage racks at Cornell University sponsored by the Rack Manufacturers Institute and the American Iron and Steel Institute.1.346, 6.39, 6.43 It was shown that the second-order analysis gives more accurate results than the effective length approach. Subsequently, on the basis of the research findings of Sarawit and Pekoz and the AISC Specification,1.411 the 2007 edition of the North American Specification added Appendix 2 to cover the second-order analysis approach as an alternative method to determine the required strengths of members for beam–column design. Since the second-order analysis enables us to consider the 1. Direct Analysis Method Using Rigorous Second-Order Elastic Analysis. This method considers structural initial imperfection, stiffness modifications, and second-order effects in the elastic analysis. The initial imperfection can be considered by adding the imperfections to the initial structural geometry, or by adding the notional loads (see Specification Section C1.1.1.2 on determination of notional loads). Since the member forces and moments include the second-order effects, the effective length factors πΎx and πΎy can be taken as 1 in member available strength calculation. This method can be used for any type of structures and under any type of loading conditions. 2. Direct Analysis Method Using Amplified First-Order Elastic Analysis. This method still takes into consideration of initial imperfection and the stiffness reduction as the first method in structural analysis. However, the method only uses the first-order elastic analysis of undeflected structural geometry. The axial forces and moments are then modified by factors π΅1 and π΅2 (See Specification Section C1.2.1.1 for calculation) to account of P-πΏ and P-Δ effects. This method is limited to structures that support the gravity loads primarily through nominally vertical columns, walls, or frames. 3. Effective Length Method. This method performs the structural analysis as described in Item 2, except no stiffness reduction is needed. The member forces obtained should be modified by π΅1 and π΅2 as described in Item 2. This method is only applicable to structures support gravity loads primarily through nominally vertical columns, walls or frames and the ratio of maximum second-order drift to maximum first-order drift is equal to or less than 1.5. The North America Specification also permits other methods to be used for design as long as the method takes 262 6 COMBINED AXIAL LOAD AND BENDING into consideration of the factors that affect the structural stability. The following provisions for considering structural stability are excerpted from the 2016 edition of the North American Specification.1.431 : C1 Design for System Stability This section addresses requirements for the elastic design of structures for stability. System stability shall be provided for the structure as a whole and for each of its elements. The effects of all of the following on the stability of the structure and its elements shall be considered: (a) Flexural, shear, and axial member deformations, and all other component and connection deformations that contribute to displacements of the structure; (b) Second-order effects (including P-Δ and P-πΏ effects); (c) Geometric imperfections; (d) Stiffness reductions due to inelasticity, including the effect of residual stresses and partial yielding of the cross-section; (e) Stiffness reductions due to cross-section deformations or local and distortional buckling; (f) Uncertainty in system, member, and connection stiffness and strength. All load-dependent effects shall be calculated at a level of loading corresponding to LRFD load combinations, LSD load combinations, or 1.6 times ASD load combinations. Any rational method of design for stability that considers all of the listed effects is permitted, including the methods identified in Specification Section C1.1, C1.2, or C1.3 within the limitations stated therein. C1.1 Direct Analysis Method Using Rigorous Second-Order Elastic Analysis The direct analysis method of design, which consists of the calculation of required strengths [effects due to factored loads] in accordance with Specification Section C1.1.1 and the calculation of available strengths [factored resistance] in accordance with Specification Section C1.1.2, is permitted for all systems. C1.1.1 Determination of Required Strengths For the direct analysis method of design, the required strengths [effects due to factored loads] of components of the structure shall be determined from an analysis conforming to Specification Section C1.1.1.1. The analysis shall include consideration of initial imperfections in accordance with Specification Section C1.1.1.2 and adjustments to stiffness in accordance with Specification Section C1.1.1.3. C1.1.1.1 Analysis It is permitted to use any elastic analysis method capable of explicit consideration of the P-Δ and P-πΏ effects by capturing the effects of system and member displacements, respectively, on member forces. Alternatively, it is permitted to use any elastic analysis method capable of explicit consideration of the P-Δ effects by capturing the effects of system displacements on member forces. The required flexural strength [effect due to factored loads], π, shall then be taken as the moment resulting from such an analysis amplified by B1, where B1 is determined in accordance with Specification Section C1.2.1.1. C1.1.1.2 Consideration of Initial Imperfections Initial imperfections at the points of member intersection shall be considered as provided by either (A) or (B) below. Additionally, it is permitted, but not required, to consider imperfections in the initial position of points along members. (A) Direct Geometric Consideration of Initial Imperfections In all cases, it is permitted to account for the effect of initial imperfections by including the imperfections directly in the analysis. The structure shall be analyzed with points of intersection of members displaced from their nominal locations. The magnitude of the initial displacements shall be the maximum amount considered in the design; the pattern of initial displacements shall be such that it provides the greatest destabilizing effect. In the analysis of structures that support gravity loads primarily through nominally vertical columns, walls, or frames, where the ratio of maximum second-order elastic analysis story drift to maximum first-order elastic analysis story drift (both determined for LRFD or LSD load combinations or 1.6 times ASD load combinations, with stiffnesses as specified in Specification Section C1.1.1.3) in all stories is equal to or less than 1.7, it is permissible to include initial imperfections only in the analysis for gravity-only load combinations and not in the analysis for load combinations that include applied lateral loads. (B) Consideration of Initial Imperfections Through Application of Notional Loads For structures that support gravity loads primarily through nominally vertical columns, walls, or frames, it is permitted to use notional loads to represent the effects of initial imperfections in accordance with the requirements of this section. The notional load shall be applied to a model of the structure based on its nominal geometry. (1) Notional loads shall be applied as lateral loads at all levels. The notional loads shall be additive to other lateral loads and shall be applied in all load combinations, except as indicated in (3), below. The magnitude of the notional loads shall be: (6.53) πi = (1β240)αππ where α = = ππ = Yi = 1.0 (LRFD or LSD) 1.6 (ASD) Notional load applied at level i Gravity load applied at level i from LRFD, LSD, or ASD load combinations, as applicable MEMBER FORCES CONSIDERING STRUCTURAL STABILITY Where the applicable project or other quality assurance criteria stipulate a more stringent imperfection criteria, (1/240) in the above equation is permitted to be replaced by a lesser value. (2) The notional load at any level, ππ , shall be distributed over that level in the same manner as the gravity load at the level. The notional loads shall be applied in the direction that provides the greatest destabilizing effect. (3) For structures in which the ratio of maximum secondorder elastic analysis story drift to maximum first-order elastic analysis story drift (both determined for LRFD load combinations or LSD load combinations, or 1.6 times ASD load combinations, with stiffnesses adjusted as specified in Specification Section C1.1.1.3) in all stories is equal to or less than 1.7, it is permitted to apply the notional load, ππ , only in gravity-only load combinations and not in combinations that include other lateral loads. C1.1.1.3 Modification of Section Stiffness The analysis of the structure to determine the required strengths [effects due to factored loads] of components shall use reduced stiffnesses, as follows: (a) A factor of 0.90 shall be applied to all stiffnesses considered to contribute to the stability of the structure. Additionally, it is permitted, but not required, to also apply the stiffness reduction to those members that are not part of the lateral force resisting system. (b) An additional factor, Tb , shall be applied to the flexural stiffnesses of all members whose flexural stiffnesses are considered to contribute to the stability of the structure. For α PβPy ≤ 0.5, Tb = 1.0 (6.54) For πΌ Pβπy > 0.5, Tb = 4(αPβπy )[1 − (αPβπy )] (6.55) where πΌ = 1.0 (LRFD or LSD) = 1.6 (ASD) P = Required axial compressive strength [compressive force due to factored loads] using LRFD, LSD, or ASD load combinations πy = Axial yield strength = πΉy π΄g (6.56) where Fy = Yield stress Ag = Gross area of cross-section (c) In lieu of using Tb < 1.0 where πΌPβπy > 0.5, it is permitted to use Tb = 1.0 for all members if a notional load of (1β1000)αYi is applied at all levels, in the direction specified in Specification Section C1.1.1.2, in all load 263 combinations. These notional loads shall be added to those stipulated in Specification Section C1.1.1.2, except that Specification C1.1.1.2(3) shall not apply. (d) Where components comprised of materials other than coldformed steel are considered to contribute to the stability of the structure, stiffness reductions shall be applied to those components as required by the codes and specifications governing their design. C1.1.2 Determination of Available Strengths [Factored Resistances] The available strengths [factored resistances] of members and connections shall be calculated in accordance with the provisions of Specification Chapters D, E, F, G, H, I, J, and K, as applicable, with no further consideration of overall structure stability. The flexural buckling effective length factors, πΎy and πΎx , of all members shall be taken as unity unless a smaller value can be justified by rational engineering analysis. Bracing intended to define the unbraced lengths of members shall have enough stiffness and strength to control member movement at the braced points, and shall be designed in accordance with Specification Section C2. When initial imperfections in the position of points along a member are considered in the analysis in addition to imperfections at the points of intersection as stipulated in Specification Section C1.1.1.2, it is permissible to take the flexural buckling strength of the member in the plane of the initial imperfection as the cross-section strength. The available strengths [factored resistances] due to torsional, flexural–torsional, local, and distortional buckling of compression members shall be as specified in Specification Chapter E. C1.2 Direct Analysis Method Using Amplified FirstOrder Elastic Analysis The direct analysis method of design, which consists of the calculation of required strengths [effects due to factored loads] in accordance with Specification Section C1.2.1 and the calculation of available strengths [factored resistance] in accordance with Specification Section C1.2.2, shall be limited to structures that support gravity loads primarily through nominally vertical columns, walls, or frames. C1.2.1 Determination of Required Strengths [Effects due to Factored Loads] For the direct analysis method of design, the required strengths [effects due to factored loads] of components of the structure shall be determined from an analysis conforming to Specification Section C1.2.1.1. The analysis shall include consideration of initial imperfections in accordance with Specification Section C1.2.1.2 and adjustments to stiffness in accordance with Specification Section C1.2.1.3. C1.2.1.1 Analysis The required flexural strength [moment due to factored loads], M , and required axial strength [axial force due to 264 6 COMBINED AXIAL LOAD AND BENDING factored loads], P, of all members shall be determined as follows: M = B1 Mnt + B2 Mππ‘ P = Pnt + B2 Pππ‘ (6.57) (6.58) where π΅1 = Multiplier to account for P-πΏ effects, determined for each member subject to compression and flexure, and each direction of bending of the member in accordance with Specification Eq. (6.59), with B1 taken as 1.0 for members not subject to compression π΅2 = Multiplier to account for P-Δ effects, determined for each story of the structure and each direction of lateral translation of the story using Eq. (6.62) Mππ‘ = Moment from first-order elastic analysis using LRFD, LSD, or ASD load combinations, as applicable, due to lateral translation of the structure only Mnt = Moment from first-order elastic analysis using LRFD, LSD, or ASD load combinations, as applicable, with the structure restrained against lateral translation M = Required second-order flexural strength [moment due to factored loads] using LRFD, LSD or ASD load combinations, as applicable Pππ‘ = Axial force from first-order elastic analysis using LRFD, LSD or ASD load combinations, as applicable, due to lateral translation of the structure only Pnt = Axial force from first-order elastic analysis using LRFD, LSD or ASD load combinations, as applicable, with the structure restrained against lateral translation P = Required second-order axial strength [compressive force due to factored loads] using LRFD, LSD or ASD load combinations, as applicable The P-πΏ effect amplifier π΅1 shall be determined in accordance with Eq. (6.59), in which π shall be determined by iteration or is permitted to be taken as Pnt + Pππ‘ . π΅1 = πΆm β(1 − αPβPe1 ) ≥ 1.0 (b) For beam–columns subject to transverse loading between supports, πΆm shall be determined either by analysis or conservatively taken as 1.0 for all cases. πe1 = Elastic critical buckling strength of the member in the plane of bending, calculated based on the assumption of no lateral translation at member ends (6.61) = π2 kf β(πΎ1 πΏ)2 where πf = Flexural stiffness in the plane of bending as modified in Specification Section C1.2.1.3 L = Unbraced length of member πΎ1 = Effective length factor for flexural buckling in the plane of bending, Ky or Kx , as applicable, calculated based on the assumption of no lateral translation at member ends = 1.0 unless analysis justifies a smaller value The P-Δ effect amplifier B2 for each story and each direction of lateral translation shall be calculated as follows: B2 = 1β[1 − (αPstory )βPe,story )] ≥ 1.0 (a) For beam–columns not subject to transverse loading between supports in the plane of bending, (6.60) (6.62) where π story = Total vertical load supported by the story using LRFD, LSD, or ASD load combinations, as applicable, including loads in columns that are not part of the lateral force-resisting system Pe,story = Elastic critical buckling strength for the story in the direction of translation being considered, determined by sidesway buckling analysis or taken as: (6.59) where α = 1.00 (LRFD or LSD) = 1.60 (ASD) Cm = Coefficient assuming no lateral translation of the frame determined as follows: πΆm = 0.6 − 0.4(π1 βπ2 ) where π1 and π2 = Smaller and larger moments, respectively, at the ends of that portion of the member unbraced in the plane of bending under consideration. π1 and π2 are calculated from a first-order elastic analysis. π1 βπ2 is positive when the member is bent in reverse curvature, negative when bent in single curvature. Pe,story = RM HFβΔF (6.63) RM = 1.0 − 0.15(Pmf βPstory ) (6.64) where where Pmf = Total vertical load in columns in the story that are part of moment frames, if any, in the direction of translation being considered = 0 for braced frame systems H = Height of story NORTH AMERICAN DESIGN CRITERIA FOR BEAM–COLUMN CHECK ΔF = Interstory drift from first-order elastic analysis in the direction of translation being considered, due to story shear, F,computed using the stiffness as required by Specification Section C1.2.1.3 F = Story shear, in the direction of translation being considered, produced by the lateral forces using LRFD, LSD, or 1.6 times ASD load combinations Where ΔF varies over the plan area of the structure in a three-dimensional system with rigid diaphragms, it shall be the average drift weighted in proportion to vertical load or, alternatively, the maximum drift in the story. In two-dimensional systems with flexible and semi-rigid diaphragms, ΔF shall be evaluated at each independent frame (i.e., line of resistance), or alternatively taken as the maximum drift in the story. C1.2.1.2 Consideration of Initial Imperfections Initial imperfections shall be considered as provided by Specification Section C1.1.1.2(a) or C1.1.1.2(b). C1.2.1.3 Modification of Section Stiffness Section stiffness modifications shall be made as required by Specification Section C1.1.1.3. C1.2.2 Determination of Available Strengths [Factored Resistances] The available strengths [factored resistances] of members and connections shall be calculated as provided by Specification Section C1.1.2. C1.3 Effective Length Method The use of the effective length method shall be limited to the following conditions: (a) The structure supports gravity loads primarily through nominally vertical columns, walls, or frames. (b) The ratio of maximum second-order drift to maximum firstorder drift (both determined for LRFD load combinations, LSD load combinations, or 1.6 times ASD load combinations) in all stories is equal to or less than 1.5, as determined based on nominal unreduced stiffness. C1.3.1 Determination of Required Strengths [Effects of Factored Loads] For the design, the required strengths [effects due to factored loads] of components of the structure shall be determined from an analysis conforming to Specification Section C1.3.1.1. The analysis shall include consideration of initial imperfections in accordance with Specification Section C1.3.1.2. 265 C1.3.1.1 Analysis The analysis shall be performed in accordance with the requirements of Specification Section C1.2.1.1, except that nominal stiffnesses shall be used in the analysis and Specification Section C1.2.1.3 shall not apply. C1.3.1.2 Consideration of Initial Imperfections Notional loads shall be applied in the analysis as required by Specification Section C1.1.1.2(b). C1.3.2 Determination of Available Strengths [Factored Resistances] The available strengths [factored resistances] of members and connections shall be calculated in accordance with the provisions of Specification Chapters D, E, F, G, H, I, J, and K, as applicable. The flexural buckling effective length factors, πΎπ₯ and πΎπ¦ , of members subject to compression shall be taken as specified in (a) or (b), below, as applicable: (a) In braced frame systems, shear wall systems, and other structural systems where lateral stability and resistance to lateral loads do not rely on the flexural stiffness of columns, πΎπ₯ and πΎπ¦ of members subject to compression shall be taken as 1.0, unless rational engineering analysis indicates that a lower value is appropriate. (b) In moment frame systems and other structural systems in which the flexural stiffnesses of columns are considered to contribute to lateral stability and resistance to lateral loads, πΎπ₯ and πΎπ¦ , or elastic critical buckling stress, πΉcre , of those columns whose flexural stiffnesses are considered to contribute to lateral stability and resistance to lateral loads shall be determined from a sidesway buckling analysis of the structure; πΎπ₯ and πΎπ¦ shall be taken as 1.0 for columns whose flexural stiffnesses are not considered to contribute to lateral stability and resistance to lateral loads. Exception: It is permitted to take πΎπ₯ or πΎπ¦ , as applicable, as 1.0 in the design of all columns if the ratio of maximum second-order drift to maximum first-order drift (both determined for LRFD or LSD load combinations or 1.6 times ASD load combinations) in all stories is equal to or less than 1.1. Bracing intended to define the unbraced lengths of members shall have enough stiffness and strength to control member movement at the braced points, and shall be designed in accordance with Specification ection C2. 6.5 NORTH AMERICAN DESIGN CRITERIA FOR BEAM–COLUMN CHECK Since the 2016 edition of the North American Specification requires that the P-δ and P-Δ effects are considered in member force determination, moment magnification and the sidesway effects then do not need to be considered in 266 6 COMBINED AXIAL LOAD AND BENDING the beam–column interaction check. The following are the design provisions adapted from Section H1.2 of the 2016 edition of the North American specification for the design of beam–columns. H1.2 Combined Compressive Axial Load and Bending The required strengths [effects due to factored loads] P, Mπ₯ , and My shall be determined in accordance with Specification Section C1. Each individual ratio in Eq. (6.65) shall not exceed unity. For singly-symmetric unstiffened angle sections with unreduced effective area or πππ = πne , My is permitted to be taken as the required flexural strength [moment due to factored loads] only. For other angle sections or singly-symmetric unstiffened angles for which the effective area (π΄e ) at stress πΉπ¦ is less than the full unreduced cross-sectional area (A), or πnπ < πne , My shall be taken either as the required flexural strength [moment due to factored loads] or the required flexural strength [moment due to factored loads] plus (P)πΏβ1000, whichever results in a lower permissible value of P. My M P + x + ≤ 1.0 Pa Max May (6.65) where P = Required compressive axial strength [compressive axial force due to factored loads] determined as required in Specification Section C1, in accordance with ASD, LRFD, or LSD load combinations πa = Available axial strength [factored resistance], determined in accordance with Specification Chapter E Mx , My = Required flexural strengths [moment due to factored loads], determined as required in Specification Section C1, in accordance with ASD, LRFD, or LSD load combinations πax , πay = Available flexural strengths [factored resistances] about centroidal axes, determined in accordance with Specification Chapter F Pnπ = Nominal axial strength [resistance] for local buckling defined in Specification Section E3.2 πne = Nominal axial strength [resistance] for yielding and global buckling defined in Specification Section E2 6.6 DESIGN EXAMPLES Example 6.1 Check the adequacy of the tubular section described in Example 5.1 if it is used as a beam–column to carry axial loads: πD = 4 kips, πL = 20 kips, and end moments: πD = 8 in.-kips and πL = 40 in.-kips (Fig. 6.8). The yield stress of steel is 40 ksi. The member is simply supported at both ends and the member length is 10 ft. The Figure 6.8 Example .6.1 member is assumed to be bent in single curvature. Use the ASD and LRFD methods. SOLUTION For the purpose of illustrating various design procedures permitted by the North American Specification, four different design cases are demonstrated in this design example: ASD using EWM, LRFD using EWM, ASD using DSM and LRFD using DSM. The reader can use any one case for his/her design. Sectional Properties of Full Section. From Example 5.1, the sectional properties of the full section are as follows: A = 3.273 in2 πΌπ₯ = πΌπ¦ = 33.763 in.4 ππ₯ = ππ¦ = 3.212 in. PART I: ASD USING EWM: 1. Member Strength. i. Axial strength: From the design procedure discussed in Chapter 5, the nominal axial strength of the column with the 10-ft unbraced length was computed in Example 5.1 using the Effective Width Method: Pn = 75.67 kips At the braced point, the nominal axial strength πno is computed for KLβr = 0 (i.e., πΉn = πΉy = 40 ksi). For stiffened compression elements, √ 1.052 40 π = √ (70.619) = 1.368 > 0.673 29,500 4.0 0.22β1.368 = 0.613 1.368 π = πw = (0.613)(7.415) = 4.545 in. π=1− DESIGN EXAMPLES 267 π€ 7.415 = = 70.619 < 500 OK π‘ 0.105 ( )√π 1.052 π€ π= √ π‘ πΈ π √ 1.052 40 = √ (70.619) = 1.368 > 0.673 29,500 4.0 π΄e = 3.273 − 4(7.415 − 4.545)(0.105) = 2.068 in.2 πno = π΄e πΉn = (2.068)(40) = 82.720 kips ii. Bending Strength: a. Lateral–Torsional Buckling Strength. Because the tubular member is a closed box section, the lateral–torsional buckling strength of the member can be determined by using Section 4.2.2.3 in this volume or Section F2.1.4 of the 2016 edition of the North American specification. According to Eq. (4.66), 0.36πΆb π √ EI π¦ GJ Lu = πΉπ¦ πf 1 − 0.22βπ 1 − 0.22β1.368 = = 0.613 π 1.368 π = πw = (0.613)(7.415) = 4.545 in. π= By using the effective width of the compression flange and assuming the web is fully effective, the neutral axis can be located as follows: in which Cb = 1.0 for combined axial load and bending 2π2 π 2 π‘ 2(8 − 0.105)4 (0.105) = = 51.67 in.4 π+π 2(8 − 0.105) 1 πf = × 33.763 = 8.44 in.3 4 Therefore 0.36(1)π Lu = 40 × 8.44 √ × (29,500)(33.763)(11,300)(51.67) π½= = 2, 554.7 in. Since the unbraced length of 120 in. is less than πΏu , lateral–torsional buckling will not govern the design. πne = ππ πΉπ¦ = (8.44)(40) = 337.6 in.-kips b. Local buckling strength. The nominal flexural strength about the x-axis should be determined according to Section F3.1 of the North American Specification. Since the member does not subject to lateral–torsional buckling, the local buckling is determined based on yield stress πΉy . i. Determine the effective cross-section. π‘ R′ = π + = 0.240 in. (corner element) 2 πΏ = 1.57π ′ = 0.377 in. (arc length) π = 0.637π ′ = 0.153 in. For the stiffened compression flange, w = 8-2(π + π‘) = 8 − 2(0.1875 + 0.105) = 7.415 in. Element Effective Length L (in.) Distance from Top Fiber y (in.) Ly (in.2 ) Ly (in.3 ) Compression 4.545 0.0525 0.239 0.013 flange Compression 2 × 0.377 0.1395 0.105 0.013 corners = 0.754 Webs 2 × 7.415 4.0000 59.320 237.280 = 14.830 Tension 2 × 0.377 7.8605 5.927 46.588 corners = 0.754 Tension 7.415 7.9475 58.931 468.352 flange 28.298 124.522 752.248 124.522 π¦cg = = 4.400 in. 28.298 > πβ2 = 8β2 = 4.000 in. The maximum stress of 40 ksi occurs in the compression flange as summed in the calculation. Check the effectiveness of the web. Use Section 3.3.1.2 to check the effectiveness of the web element. From Fig. 6.9, ) ( 4.1075 = 37.341 ksi (compression) f1 = 40 4.400 ) ( 3.3075 π2 = 40 = 30.068 ksi (tension) 4.400 | π | 30.068 π = || 2 || = = 0.805 | π1 | 37.341 π = 4 + 2(1 + π)3 + 2(1 + π) = 4 + 2(1 + 0.805)3 + 2(1 + 0.805) = 19.371 268 6 COMBINED AXIAL LOAD AND BENDING Figure 6.9 Stress distribution in webs using fully effective webs. β 7.415 = = 70.619 < 200 OK π‘ 0.105 √ 37.341 1.052 (70.619) = 0.601 < 0.673 π= √ 29,500 19.371 πe = β = 7.415 in. Because β0 βπ0 = 8.00β8.00 = 1 < 4 and π > 0.236, Eqs. (3.47a) and (3.47b) are used to compute π1 and π2 : πe = 1.949 in. 3+π 1 π2 = πe = 3.708 in. 2 π1 + π2 = 5.657 in. b1 = Because the computed value of π1 + π2 is greater than the compression portion of the web (4.1075 in.), the web is fully effective. The moment of inertia based on line element is ( ) 1 (7.415)3 = 67.949 2I′web = 2 12 ∑ (Ly2 ) = 752.248 πΌπ§ = 820.197 in.3 −(ΣπΏ)(π¦cg )2 = −(28.298)(4.40)2 = −547.849 in.3 πΌπ₯′ = 272.348 in.3 The actual moment of inertia is Iπ₯ = πΌπ₯′ (π‘) = (272.348)(0.105) = 28.597 in.4 The section modulus relative to the extreme compression fiber is πeπ₯ 28.597 = = 6.499 in.3 4.40 ii. The nominal moment due to local buckling interacting with yielding is πnπ = πeπ₯ πΉπ¦ = (6.499)(40) = 259.960 in. − kips Since the above local buckling strength is calculated at the yield stress, the nomnal local buckling strength at the braced point is also equal this value, i.e., πnπo = 259.960 in.-kips c. Member bending strength. Since the member does not subject to distortional buckling, the member strength is the smaller of the strengths due to global and local buckling, and the strength due to local buckling governs. Therefore, from the calculation above, member bending strength is: πn = πnπ = 259.96 in.-kips At the braced point, only the local buckling needs to be considered, and the the nominal strength is: πno = πnπo = 259.96 in.-kips 2. Applied Axial Load and Moments. Since there is no lateral translation, the effective length method can be employed. This method needs to consider the second-order effect, but the stiffness reduction does not need to be considered. Since the column has no lateral translation at both ends, π ππ‘ = 0, π ππ‘ = 0 i. Forces and moments from the ASD load combination: π nt = πD + πL = 4 + 20 = 24 kips π nt = πD + πL = 8 + 40 = 48 in.-kips DESIGN EXAMPLES ii. Multipliers π΅1 and π΅2 : Since there is no translation, π = π nt = 24 kips πΌ = 1.6 (For ASD Method) π΅1 is determined by Eq. (6.59) π΅1 = πΆm β(1 − αPβPe1 ) ≥ 1.0 where πΆm = 0.6 − 0.4(π1 βπ2 ) For column with single curvature bending and end moments are equal, π1 = −π2 , therefore From Part I Item 1: Pno = 82.72 kips, Mno = 259.96 in. − kips Since the axial strength Pno is larger than Pn , and also since no force modifications are needed at the braced point (i.e., both B1 and B2 equal 1), based on the results of the interaction checks under item 3 i, the interaction check at the braced point should be satisfied. PART II: LRFD USING EWM: 1. Member Strengths. From Part I Item 1, the member strengths using the Effective Width Method are obtained as follows: πΆm = 0.6 − 0.4(−1) = 1.0 πn = 75.67 kips πe1 is calculated without stiffness reduction for using the effective length method: ππ1 = π 2 ππ β(πΎ1 πΏ)2 = π 2 (EI π₯ )β(πΎ1 πΏ)2 = π 2 (29,500)(33.763)β[(1.0)(120)]2 = 682.65 kips π΅1 = πΆπ 1 − πΌ ππ π1 = 1.0 24 1 − 1.6 682.65 = 1.06 iii. Member forces: The member forces considering the structural stability are determined by Eqs. (6.57) and (6.58) M = B1 Mnt + B2 Mππ‘ = (1.06)(48) = 50.88 in.-kips P = Pnt + B2 Pππ‘ = 24 kips 3. Beam-column interaction check. i. Interaction check between the supports: From the calculation of Item 1, the following member strengths are obtained: πn = 75.67 kips πn = 259.96 in.-kips The corresponding available strengths are πa = 75.67β1.80 = 42.04 kips πa = 259.96β1.67 = 155.67 in.-kips Using the member forces calculated in Item 2, the following interaction is performed using Eq. (6.65): 24 50.88 π π + = + = 0.898 < 1.0 OK ππ ππ 42.04 155.67 ii. Interaction check at the braced point. Equation (6.16) can be used to check the beam–column for the yielding requirement at braced points. 269 πn = 259.96 in.-kips At braced point: πno = 82.72 kips πno = 259.96 in.-kips The corresponding available strengths using the LRFD are πa = (0.85)(75.67) = 64.32 kips πa = (0.9)(259.96) = 233.96 in.-kips πno = (0.85)(82.72) = 70.31 kips πao = πa = 233.96 in.-kips 2. Applied Axial Loads and Moments. As discussed in Part I Item 2, since the column has no lateral translation at both ends, π ππ‘ = 0, π ππ‘ = 0 i. Forces and moments from the LRFD load combination: π nt = 1.2PD + 1.6PL = 1.2(4) + 1.6(20) = 36.8 kips π nt = 1.2MD + 1.6ML = 1.2(8) + 1.6(40) = 73.6 in.-kips ii. Multipliers π΅1 and π΅2 : Since there is no translations, π = π nt = 36.8 kips πΌ = 1.0 (For LRFD Method) B1 is determined by Eq. (6.59) π΅1 = πΆm β(1 − πΌPβπe1 ) ≥ 1.0 270 6 COMBINED AXIAL LOAD AND BENDING [ ( ) ]( ) 61.53 0.4 61.53 0.4 = 1 − 0.15 (131.14) 131.14 131.14 From Part I Item 2 discussions: πΆm = 1.0 = 86.15 kips πe1 = 682.65 kips π΅1 = πΆπ 1 − πΌ ππ π1 = 1.0 36.8 1 − 1.0 682.65 = 1.06 iii. Member forces: the member forces considering the structural stability are determined by Eqs. (6.57) and (6.58) M = π΅1 π nt + π΅2 π ππ‘ = (1.06)(73.6) = 78.02 in-kips P = π nt + π΅2 π ππ‘ = 36.8 kips 3. Beam-column interaction check. i. Interaction check between the supports: From the results of Part II Item 1, and member forces obtained above: 36.8 78.02 π π + = + = 0.906 < 1.0 OK ππ ππ 64.32 233.96 ii. Interaction check at the braced point. Equation (6.16) can be used to check the beam–column for the yielding requirement at braced points. Since the axial strength πao is larger than πa , and also since no force modifications are needed at the braced point (i.e., both π΅1 and π΅2 equal 1), based on the results of the interaction checks under item 3(i), the interaction check at the braced point should be satisfied. PART III. ASD USING DSM: 1. Member Strengths Using DSM. i. Axial strength: From the design procedure discussed in Chapter 5, the nominal strength was computed in Example 5.1 as πn = 78.46 kips. The nominal strength, πno , at the braced point is governed by the local buckling. From Example 5.1, πcrl = 61.53 kips, πno is calculated at πne = πy = 131.14 kips, obtained from Example 5.1: √ √ Py 131.14 = ππ = = 1.46 > 0.776 Pcrπ 61.53 Therefore, the local buckling strength is calculated [ ) ]( ) ( πcrπ 0.4 πcrπ 0.4 Pno = Pnππ = 1 − 0.15 ππ¦ ππ¦ ππ¦ ii. Bending Strength: a. Lateral–Torsional Buckling Strength. The result of the lateral–torsional buckling strength from the Direct Strength Method is the same as the one using the Effective Width Method. From Part I Item iia, πne = 337.6 in.-kips b. Local buckling strength. By using the CUFSM program analysis, the following results are obtained: The yield moment ππ¦ = 343.05 in. − kips(Note, this numerical solution of the yield moment is not exactly the same as from hand calculated yield moment.) The load factor due to local buckling LF local (i.e., πcrl βππ¦ ) = 0.64 Therefore, the local buckling moment (based on ππ¦ from the numerical analysis): πcrπ = (0.64)(343.05) = 219.55 in.-kips Since there are no global buckling from Part I, item 1 analysis, πne = ππ¦ . To obtain the local buckling strength, ππ¦ value from the numerical analysis is used in the following calculation. From Section 4.2.3.2, √ √ √ ππ¦ πne 343.05 = = ππ = πcrπ πcrπ 219.55 = 1.25 > 0.776 [ ( ) ]( ) πcrπ 0.4 πcrπ 0.4 Mππ = 1 − 0.15 πne πne πne [ ) ] ( 219.55 0.4 = 1 − 0.15 343.05 )0.4 ( 219.55 × (343.05) = 250.96 in.-kips 343.05 At the braced point, the local buckling strength is the same as the above, i.e., πnππ = 250.96 in-kips c. Member bending strength. Since the member does not subject to distortional buckling, the member strength is the smaller of the strengths due to global and local buckling. From the calculation above, the local buckling governs: ππ = πnπ = 250.96 in.-kips DESIGN EXAMPLES This is also the strength at the braced point, i.e., πno = 250.96 in.-kips. 2. Applied Axial Loads and Moments. The applied load and moment based on the ASD method are calculated in Part I Item 2, from which the following member forces are obtained: M = π΅1 π nt + π΅2 π πt = (1.06)(48) = 50.88 in.-kips P = π nt + π΅2 π πt = 24 kips 3. Beam-Column Interaction Check. From the calculation of Part II Item 1, the following member strengths are obtained: πn = 78.45 kips πn = 250.96 in.-kips At the braced point: πno = 86.15 kips πno = 250.96 in.-kips The corresponding available strengths using ASD are πa = 78.45β1.80 = 43.58 kips πa = 250.96β1.67 = 150.28 in.-kips πao = 86.15β1.80 = 47.86 kips πao = Ma = 150.28 in.-kips i. Interaction check between the supports: The interaction check can be performed using Eq. (6.65): 24 50.88 π π + = + = 0.889 < 1.0 OK ππ ππ 43.58 150.28 ii. Interaction check at the braced point. Based on the member strengths and the applied loads at the braced point, the interaction check at the braced point should be satisfactory. PART IV. LRFD USING DSM: 1. Member Strengths. From Part III Item 1, the member strengths using the Direct Strength Method are obtained as follows: πn = 78.45 kips The corresponding available strengths using LRFD are πa = (0.85)(78.45) = 66.68 kips πa = (0.9)(250.96) = 225.86 in.-kips πao = (0.85)(86.15) = 73.23 kips πao = πa = 225.86 in.-kips 2. Applied Axial Loads and Moments. The applied load and moment based on the LRFD method are calculated in Part II Item 2, from which the following member forces are obtained: M = B1 Mnt + B2 Mπt = (1.06)(73.6) = 78.02 in-kips P = Pnt + B2 Pπt = 36.8 kips 3. Beam-Column Interaction Check. i. Interaction check between the supports: From the member strengths from Part IV Item 1 and the member forces from Item 2, the following interaction check is performed: 36.8 78.02 π π + = + = 0.897 < 1.0 OK ππ ππ 66.68 225.86 ii. Interaction check at the braced point. Based on the member strengths and the applied loads at the braced point, the interaction check at the braced point should be satisfactory. From the interaction checks in Parts I–IV, both ASD and LRFD with strengths determined using either EWM or DSM indicate that the column is adequate in supporting the given loads. Example 6.2 If the I-section used in Example 5.2 is to be used as a beam–column as shown in Fig. 6.10, what is ′ the maximum allowable transverse load P applied at the mid-span length? Assume that the axial load is 20 kips and the beam is laterally supported at A, B, C, D, and E. Use πΉy = 33 ksiand the ASD method. The intermediate fastener spacing is assumed to be 12 in. SOLUTION For the purpose of illustration, both the Effective Width Method (EWM) and the Direct Strength Method (DSM) are used to determine the member strengths in Parts I and II, πn = 250.96 in.-kips At the braced point: πno = 86.15 kips πno = 250.96 in.-kips 271 Figure 6.10 Example 6.2 272 6 COMBINED AXIAL LOAD AND BENDING Figure 6.11 Moment diagram for the continuous beam. respectively. The reader can use either of the methods in his/her design. The interaction checks are then performed in Part III. Sectional Properties of Full Section. From Example 5.2, the sectional properties of the I-section are as follows: A = 2.24 in.2 π½ = 0.00418 in.4 πΌπ₯ = 22.1 in.4 πΆw = 70.70 in.6 ππ₯ = 5.53 in.3 π0 = 3.435 in πΌπ¦ = 4.20 in.4 ππ₯ = 3.15 in. ππ¦ = 1.40 in.3 ππ¦ = 1.37 in. Applied Axial Load and Moments. Since the continuous ′ beam is subject to symmetric loads P in two equal spans, the moment diagram can be drawn as shown in Fig. 6.11. The positive and negative moments are 5 5 ′ π (10)(12) = 18.75π ′ in. − kips +MB = π ′ πΏ = 32 32 3 3 ′ −πC = π ′ πΏ = π (10)(12) = 22.5π ′ in. − kips 16 16 As given in the problem, the applied axial load is π = 20 kips PART I: MEMBER STRENGTH DETERMINED USING EWM. 1. Computation of Pn . a. Nominal Strength Due to Global Buckling, Pne . i. By using Eq. (5.54), the elastic flexural buckling stress can be computed as follows: πΎπ₯ πΏπ₯ 1 × 10 × 12 = = 38.10 ππ₯ 3.15 πΎ π¦ πΏπ¦ ππ¦ 1 × 5 × 12 = = 43.80 < 200 1.37 OK Since the slenderness ratio (KLβπ = πΎπ¦ πΏπ¦ βππ¦ ) is governed by the column buckling about the y axis of the I-section, which involves relative deformations that produce shear forces in the connections between individual channels, the modified slender ratio (KLβπ)m should be used to compute the elastic flexural stress πΉcre . Based on Eq. (5.84), √ ( ) ( )2 ( )2 π KL KL = + π m π 0 πi Where (KLβπ)0 = 43.80 a = intermediate fastener spacing, = 12 in. ri = radius of gyration of a channel section about its y axis, = 1.08 in. Therefore, √ ) ( ( ) 12 2 KL = (43.80)2 + = 45.19 π m 1.08 π 2 (29,500) π2πΈ πΉcre = = = 142.57 ksi (45.19)2 (KLβπ)2m ii. Elastic Torsional Buckling. From Eq. (5.61), the torsional buckling stress is ( ) π 2 ECw 1 Fcre = πt = 2 GJ + (πΎt πΏt )2 Ar0 = 1 (2.24)(3.435)2 ( ) π 2 (29,500)(70.70) × (11,300)(0.00418) + (5 × 12)2 = 218.13 ksi The nominal buckling stress πΉn is determined by using the smaller value of the elastic flexural buckling stress and torsional buckling stress, that is, Fcre = 142.57 ksi √ √ πΉy 33 = = 0.481 < 1.5 πc = πΉcre 142.57 From Eq. (5.51), Fn = (0.658πc )πΉy = (0.6580.481 )(33) = 29.95 ksi 2 2 πne = πΉn π΄ = (29.95)(2.24) = 67.09 kips b. Nominal Strength Due to Local Buckling Interacting with Global Buckling, Pnπ . From Example 5.2, the flat widths of the edge stiffener, flange, and web are π€ w1 = 0.5313 in. 1 = 7.084 π‘ DESIGN EXAMPLES π€3 = 102.167500 OK π‘ π€ π€3 = 7.6625 in. 3 = 102.167500 OK π‘ i. Effective Width of Compression flange. The effective widths are determined at stress πΉn = 29.95 ksi. From Eq. (3.72) √ √ 29,500 πΈ S = 1.28 = 1.28 = 40.17 π 29.95 π€2 = 7.6625 in. 0.328π = 13.18 π€2 = 35.50 π‘ Since π€2 βπ‘ > 0.328π, use Eq. (3.73) to compute the adequate moment of inertia of the edge stiffener πa as follows: Ia = 399π‘4 [(π€2 βπ‘)βπ − 0.328]3 = 399(0.075)4 [35.50β40.17 − 0.328]3 = 0.0022 in.4 The above computed value should not exceed the following value: Ia = π‘4 [115(π€2 βπ‘)βπ + 5] = (0.075)4 [115(35.50)β40.17 + 5] = 0.0034 in.4 Therefore, use πΌa = 0.0022 in.4 For the simple lip edge stiffener, 1 , 3 use π = 0.361 Since 0.25 < π·βπ€2 < 0.8, and θ = 90β , k = [4.82 − 5Dβw2 ](π πΌ )π + 0.43 = [4.82 − 5(0.263)](0.426)0.361 + 0.43 = 3.006 < 4.0 Use π = 3.006 to compute the effective width of the compression flange. From Eqs. (3.32)–(3.35), √ 1.052 29.95 π= √ (35.50) = 0.686 > 0.673 29,500 3.006 1 − 0.22βπ 1 − 0.22β0.686 = = 0.99 π 0.686 π = ππ€2 = (0.99)(2.6625) = 2.636 in. π= ii. Effective Width of Edge Stiffeners w = 7.084 π‘ √ 29.95 1.052 (7.084) = 0.362 < 0.673 π= √ 29,500 0.43 πs′ = π€1 = 0.5313 in. Based on Eq.(3.71) , the reduced effective width of the edge stiffener is π· = 0.7 in. π = 0.5313 in. d 0.5313 = = 7.084 π‘ 0.075 By using Eq. (3.75), the moment of inertia of the full edge stiffener is ( ) 1 3 1 (0.5313)3 (0.075) Is = π π‘= 12 12 = 0.000937 in.4 From Eq. (3.74), πΌ 0.000937 = 0.426 < 1.0 RI = s = πΌa 0.0022 = 0.361 > 273 OK The effective width b of the compression flange can be computed as follows: 0.7 D = = 0.263 π€2 2.6625 From Eq. (3.76), n = [0.582 − (π€2 βπ‘)β(4π)] = [0.582 − (35.50)β(4 × 40.17)] ds = π πΌ πs′ = (0.426)(0.5313) = 0.226 < πs′ OK iii. Effective Width of Web Elements π€ = 102.167 π‘ √ 1.052 29.95 π = √ (102.167) = 1.712 > 0.673 29,500 4.0 1 − 0.22β1.712 = 0.509 1.712 π = ππ€3 = (0.509)(7.6625) = 3.900 in. π= iv. Effective Area Ae Ae = 2.24 − [4(0.5313 − 0.226) + 4(2.6625 − 2.636) +2(7.6625 − 3.900)](0.075) = 1.576 in.2 274 6 COMBINED AXIAL LOAD AND BENDING Therefore, the nominal strength using the effective width method is πΆπ = Pnπ = π΄e πΉn = (1.576)(29.95) = 47.20 kips At location C, assume that the global buckling is restrained at the support. The local buckling is calculated at stress level, πΉn = πΉy = 33 ksi. Using the same procedure above, the following results are obtained: + 3(0.25ππ΅ ) = 1.67 Therefore, πΉcre = c. Nominal Strength Based on Distortional Buckling, πnd . According to Section E3 of the North American specification, Example 5.2 shows that the nominal axial load for distortional buckling based on πΏm = πΏy = 72 in. is πnd = 49.25 kips. For this example, πΏm = πΏy = 60 in., which is also greater than πΏcrd = 25.35 in. computed from Example 5.2. The same nominal axial load for distortional buckling can also be used for this case, i.e. πnd = 49.25 kips. d. Nominal Axial Strength of the Member, πn . The nominal strength is the minimum of πne , πnl and πnd . Based on the calculations in items 1(a) to 1(c), the local buckling governs at locations B and D. At location C, assume global and distortional buckling are retrained, and only the local buckling is considered. Therefore, At location B and D: πn = πππ = 47.20 kips At Location C: πnC = ππππΆ = 49.73 kips 2. Computation of πnx a. Lateral–Torsional Buckling Strength, πne . For segment AB, πΎy πΏy = 5 ft. According to Eq. (4.59), Fcre = πΆπ π 2 EdI yc ππ (πΎπ¦ πΏπ¦ )2 In the above equation, 12.5πmax Cπ = 2.5πmax + 3π1 + 4π2 + 3π3 where Mmax = MB at point B M1 = 0.25MB at 1/4 pint of unbraced segment M2 = 0.50MB at midspan of unbraced segment M3 = 0.75MB at 34 point of unbraced segment π 2 (29,500)(1.67)(8)(4.20β2) (5.53)(5 × 12)2 = 410.32 ksi 0.56 πΉy = 18.48 ksi π΄e (for πΉn = 33 ksi) = 1.507 in2 πnππΆ = π΄e πΉn = 49.73 kips 12.5(ππ΅ ) 2.5(ππ΅ ) 2.5(ππ΅ ) + 3(0.25ππ΅ ) 2.78πΉy = 91.74 ksi Since πΉcre > 2.78πΉy , πΉn = πΉy = 33 ksi. πne = πx πΉn = (5.53)(33) = 182.49 in.-kips For segment BC, πΎy πΏy = 5 ft, πB = 18.75 π ′ and πc = 22.5 π ′ in.-kips. The value of Cb is Cπ = = 12.5πmax 2.5πmax + 3π1 + 4π2 + 3π3 12.5(22.5π ′ ) 2.5(22.5π ′ ) + 3(8.4375π ′ ) + 4(1.875π ′ ) + 3(12.1875π ′ ) = 2.24 π 2 (29,500)(2.24)(8)(4.20β2) πΉcre = = 550.37 ksi (5.53)(5 × 12)2 Since πΉcre > 2.78 πΉy , πΉn = πΉy = 33 ksi, πnπ = ππ₯ πΉn = (5.53)(33) = 182.49 in. − kips b. Local Buckling Strength, Mnπ΅ . The effective widths are determined based on the maximum compressive stress πΉn = 33 ksi. For the corner element, 1 1 R′ = π + π‘ = 0.09375 + × 0.075 = 0.1313 in. 2 2 The arc length is πΏ = 1.57 π ′ = 0.206 in. π = 0.637π ′ = 0.0836 in. For the compression flange, the effective width for π = πΉy = 33 ksi is π = 2.430 in. For the compression edge stiffener, the compression stress is conservatively assumed to be π = πΉy = 33 ksi. Following the same procedure used in item 3.b, the effective width of the edge stiffener at a stress of 33 ksi is 0.184 in. See item A.1.iii of Example 4.5 for using Sections 3.3.2.2 and 3.3.3.1 to determine the reduced effective width of the edge stiffener. By using the effective widths of the compression flange DESIGN EXAMPLES and edge stiffener and assuming the web is fully effective, the neutral axis can be located as follows: Effective Length L (in.) Element Compression flange Compression corners Compression stiffeners Webs Tension stiffeners Tension corners Tension flange 2 × 2.430 = 4.860 4 × 0.206 = 0.824 2 × 0.184 = 0.368 2 × 7.6625 = 15.325 2 × 0.5313 = 1.063 4 × 0.206 = 0.824 2 × 2.6625 = 5.325 28.589 118.6122 π¦cg = 8.589 = 4.149in Distance from Top Fiber y(in.) Ly(in.2 ) Ly2 (in.3 ) 0.0375 0.182 0.007 0.0852 0.070 0.006 0.2608 0.096 0.025 4.0000 61.300 245.200 7.5656 8.042 π = 4 + 2(1 + 0.925)3 + 2(1 + 0.925) = 22.116 β π€3 = = 102.167 π‘ π‘ √ 31.66 1.052 (102.167) = 0.749 > 0.673 π= √ 29,500 22.116 1 − 0.22β0.749 = 0.943 0.749 πe = 0.943(7.6625) = 7.229 in. π= Because β0 βπ0 = 8.00β3.00 = 2.67 < 4 and π > 0.236, Eqs. (3.47a) and (3.47b) are used to compute π1 and π2 : 60.843 7.229 = 1.842 in. 3 + 0.925 7.229 π2 = = 1.842 in. 3 + 0.925 π1 + π2 = 1.842 + 3.614 = 5.456 in. b1 = 7.9148 6.522 51.620 7.9625 42.400 337.610 118.612 695.311 Since π¦cg > πβ2 = 4.000 in., the maximum stress of 33 ksi occurs in the compression flange as assumed in the above calculation. The effectiveness of the web is checked according to Section 3.3.1.2. From Fig. 6.12, ) 3.9802 = 31.66 ksi 4.149 ) ( 3.6822 π2 = 33 = 29.29 ksi 4.149 | π | 29.29 π = || 2 || = = 0.925 | π1 | 31.66 π1 = 33 275 ( (compression) (tension) Because the computed value of π1 + π2 is greater than the compression portion of the web (3.9802 in.), the web is fully effective. The moment of inertia based on line elements is ( ) 1 2I′web = 2 (7.6625)3 = 74.983 12 ( ) 1 ′ (0.184)3 = 0.001 =2 2πΌcomp.stiffener 12 ( ) 1 ′ (0.531)3 = 0.025 = 2 2πΌtension stiffener 12 ∑ (Ly2 ) = 695.311 πΌπ§ = 770.320 in.3 −(ΣπΏ)(π¦cg )2 = −(28.589)(4.149)2 = −492.137 πΌπ₯′ = 278.183 in.3 Figure 6.12 Stress distribution in webs. 276 6 COMBINED AXIAL LOAD AND BENDING The actual moment of inertia is πΌπ₯ = πΌπ₯′ (π‘) = (278.183)(0.075) = 20.864 in. 4 The section modulus relative to the extreme compression fiber is 20.864 = 5.029 in.3 Seπ₯ = 4.149 The nominal moment due to local buckling is Mππ = πe πΉπ = (5.029)(33) = 165.96 in. − kips Since the above effective section modulus is determined at πΉn = πΉy , the local buckling strength at Location C will be the same, i.e., ππππΆ = 165.96 in. − kips c. Distortional Buckling Strength, Mnd . The nominal moment for distortional buckling can be computed according to Section F4 of the North American Specification. Following the procedure illustrated in item B of Example 3.8 and using Eqs. (3.111)– (3.116), the computed rotational stiffnesses are as follows: ππfe = 0.534 in.-kipsβin. ππwe = 0.482 in.-kipsβin. ππ = 0 Μ ππfg = 0.0203(in. − kipsβin.)βksi Μ ππwg = 0.00205(in. − kipsβin.)βksi Use a conservative value of π½ = 1.0 in. Eq. (3.112), 0.534 + 0.482 + 0 πΉcrd = (1.0) = 45.46 ksi 0.0203 + 0.00205 πcrd = πf πΉcrd = (5.53)(45.46) = 251.39 in. − kips From Eqs. (4.101)–(4.105), πy = πf πΉy = (5.53)(33) = 182.49 in. − kips √ √ ππ¦ 182.49 πd = = = 0.852 > 0.673 πcrd 251.39 πnd = [1 − 0.22(πcrd βππ¦ )0.5 ](πcrd βππ¦ )0.5 ππ¦ [ ) ]( ) ( 251.39 0.5 251.39 0.5 = 1 − 0.22 182.49 182.49 × (182.49) = 158.88 in. − kips d. Nominal strength, Mnx . At locations B and D, the nominal flexural strength, πnx , is the minimum of πne , πnπ , and πnd . Based on the computed results under Items 2a to 2c, the distortional buckling strength governs. Therefore, πnπ₯ = πnd = 158.88 in. − kips At Location C, it is assumed that the global buckling and distortional buckling are restrained, and only the local buckling needs to be considered. Therefore, πnxC = ππππΆ = 165.96 in-kips PART II: MEMBER STRENGTH DETERMINED USING DSM. 1. Computation of Pn . a. Nominal Strength due to Global Buckling, Pne . The result of the nominal strength due to global buckling using the direct strength method is the same as that obtained from Part I Item 1a: πne = 67.09 kips b. Nominal Strength due to Local Buckling Interacting with Global Buckling, Pnπ . The local buckling of the I-Section member can be analyzed by considering the local buckling of the two individual C-Section members. The axial buckling load of the I-Section member is the sum of two individual C-Section buckling loads. From Example 5.2, the local buckling strength using the Direct Strength Method is obtained, πππ = 42.32 kips. The local buckling strength at support C is calculated based on the yielding πy . From the numerical analysis results given in Example 5.2, the I-Section yield strength and the buckling load are: πy = 2(36.802) = 73.604 kips πcrπ = 2(15.09) = 30.18 kips Therefore, the local buckling strength, πnπ , based on πy is √ √ ππ¦ 73.604 = = 1.56 > 0.776 ππ = πcrπ 30.18 [ ) ]( ) ( πcrπ 0.4 πcrπ 0.4 PπππΆ = 1 − 0.15 ππ¦ ππ¦ ππ¦ DESIGN EXAMPLES [ ( )0.4 ] 30.18 73.604 ( )0.4 30.18 × (73.604) = 46.12 kips 73.604 c. Nominal Strength Based on Distortional Buckling, Pnd . From Part I, item c, the distortional buckling strength is obtained as πnd = 49.25 kips. d. Nominal Axial Strength of the Member, Pn . The nominal strength is the minimum of πne , πnl and πnd . Based on the calculations in Part II items 1(a) to 1(c), the local buckling governs. At location B and D: = 1 − 0.15 πn = πππ = 42.32 kips At location C: ππC = ππππΆ = 46.12 kips 2. Computation of Mnx . a. Lateral–Torsional Buckling Strength, Mne . From analysis under Part I item a, the same lateral torsional buckling strength πne is obtained for the Direct Strength Method: πne = 182.49 in.-kips b. Local Buckling Strength, πnl . The Direct Strength Method requires determination of the member local buckling moment. The I-section member local buckling moment can be calculated as the sum of the local buckling moments of two individual C-Section members. Using the CUFSM software analysis, the following results are obtained for the single C-Section member: Yield momentβΆπy_C-sect = 91.767 in.-kips Local buckling load factorβΆ πΏπΉπππππ (π.π., ππππβππ¦ ) = 2.04 Therefore, the local buckling moment of a single C-Section is ππππ_πΆ-ππππ‘ = (πΏπΉπππππ )ππ¦ = (2.04)(91.767) = 187.2047 in, −kips I-Section buckling moment, Mcrπ = 2Mcrπ -Sect = 2(187.2047) = 374.41 in.-kips From Section 4.2.3.2, √ √ πne 182.49 = = 0.698 < 0.776 ππ = πcrπ 374.41 Mππ = πne = 182.49 in.-kips 277 The result above indicates that the member does not subject local buckling if the interaction of elements are taken into consideration. The local buckling strength at Location C can be obtained by replacing πne with πy . From the CUFSM analysis results for the single C-Section member, the I-Section member yield moment is obtained as, πy = (2)(91.767) = 183.534 in.-kips √ √ ππ¦ 183.534 = ππ = = 0.70 < 0.776 πcrπ 374.41 ππππΆ = ππ¦ = 183.534 in.-kips The above result indicates that member does not subject to local buckling at Support C as well. c. Distortional Buckling Strength, Mnd . From the calculation in Part I Item 2c, the distortional buckling strength is πnd = 158.88 in.-kips d. Nominal strength, Mnx . At locations B and D, the nominal flexural strength, πnx , is the minimum of πne , πnπ and πnd . Based on the computed results under Part II items a to c, the distortional buckling strength governs. Therefore, Mnπ₯ = 158.88 in. − kips At Location C, it is assumed that the global and distortional buckling are restrained, and only the local buckling need to be considered. Since no local buckling taken place, the nominal strength is equal to the yield moment: πnxC = 183.534 in. − kips PART III: MEMBER FORCES CONSIDERING STRUCTURAL STABILITY Since the beam-column does not subject to joint translation, the effective length method is applicable. a. Computation of Cmx . Based on Specification Section C1.2.1.1, for beam-columns subject to transverse loading between supports, πΆm = 1.0 b. Computation of Bπ and Bπ , Member Forces and Moments. Since there is no lateral translations at member ends, π΅2 = 1. At locations B and D: π nt = 20 kips π nt = 18.75 P′ Since there is no translation, π πt = 0 and π πt = 0 278 6 COMBINED AXIAL LOAD AND BENDING Therefore, The available strengths are: π = π nt = 20 kips ππ1 = π 2 ππ β(πΎ1 πΏ)2 where πf is the stiffness in the plane of bending, and πΎ1 L is the effective length in the plane of bending. πΎ1 = 1.0. In this example, πf = EI x and πΎ1 πΏ = 10 ft. ππ1 = π 2 (29500)(22.1)β(120)2 = 446.84 kips πΌ = 1.6 for ASD method πΆπ 1.0 = = 1.077 π΅1 = 20 π 1 − 1.6 446.84 1−πΌ πa = πn βΩc = 42.32β1.80 = 23.51 kips πa = πn βΩb = 158.88β1.67 = 95.14 in-kips From Eq. (6.65), ππ₯ 20 20.19π ′ π + = + ≤ 1.0 ππ πax 23.51 95.14 )( ) ( 20 95.14 = 0.704 kips π′ = 1 − 23.51 20.19 At location C: πno = 46.12 kips πno = 158.88 in. − kips ππ1 π = B1 π nt = 1.077(18.75π ′ ) = 20.19P′ At locations C, B2 = 1.0: π = π nt = 22.5P′ π = π nt = 20 kips c. Interaction Check Using EWM. At location B and D: πa = πn βΩc = 47.20β1.80 = 26.22 kips πa = πn βΩb = 158.88β1.67 = 95.14 in-kips From Eq. (6.65), ππ₯ 20 20.19π ′ π + = + ≤ 1.0 ππ πax 26.22 95.14 )( ) ( 20 95.14 = 1.12 kips π′ = 1 − 26.22 20.19 At location C: πa = πn βΩc = 49.73β1.80 = 27.63 kips πa = πn βΩb = 165.96β1.67 = 99.38 in-kips From Eq. (6.16): 20 22.5π ′ π π + = + ≤ 1.0 ππ0 ππ 27.63 99.38 )( ) ( 20 99.38 = 1.22 kips π′ = 1 − 27.63 22.5 d. Interaction Check Using DSM. At location B and D: From the member strengths calculated in Part II, the available strengths are obtained: At location B and D: πn = 42.32 kips; πn = 158.88 in. − kips The corresponding available strengths are: πao = πno βΩc = 46.12β1.80 = 25.62 kips πao = πa = 95.14 in-kips From Eq. (6.16): ππ₯ 20 20.19π ′ π + = + ≤ 1.0 ππ πax 25.62 95.14 )( ) ( 20 95.14 = 1.03 kips π′ = 1 − 25.62 20.19 ′ e. Allowable Load P . Based on calculations in Part III items c and d, the allowable load for the ASD method is 1.12 kips when the EWM is used. If the DSM is used, π ′ = 0.704 kips. For the LRFD method, the load factors and combinations given in Section 1.8.2.2 should be used and πΌ = 1.0 is used in structural stability consideration. Example 6.3 For the braced channel column shown in Fig. 6.13, determine the allowable load if the load at both ends are eccentrically applied at point A (that is, ππ₯ = +2.124 in.) along the x axis (Fig. 6.13a). Assume πΎx πΏx = πΎy πΏy = πΎz πΏz = 14 ft. Use πΉy = 50 ksi and the ASD method. SOLUTION 1. Properties of Full Section. From the equations given in Part I of the AISI Design Manual,1.428 the following full section properties can be computed: π΄ = 1.553 in.2 π₯ = 0.876 in. πΌπ₯ = 15.125 in.4 J = 0.00571 in.4 ππ₯ = 3.781 in.3 πΆπ€ = 24.1 in.6 DESIGN EXAMPLES Figure 6.13 ππ₯ = 3.12 in. j = π½y β2 = 4.56 in. πΌπ¦ = 1.794 in.4 π0 = 3.97 in ππ¦ = 0.844 in.3 π₯0 = 2.20 in. 2. Applied Axial Load and End Moments π = axial load to be determined ππ₯ = 0 ππ¦ = 2.124π in.-kips 3. Computation of πn a. Nominal Buckling Strength due to Global Buckling, Pne . i. Elastic Flexural Buckling Stress. Since πΎπ₯ πΏπ₯ = πΎπ¦ πΏπ¦ and ππ₯ > ππ¦ , (1)(14 × 12) πΎπΏ πΎπ¦ πΏπ¦ = = π ππ¦ 1.075 = 156.28200 OK π2πΈ π 2 (29,500) πΉcre = (KLβπ)2 Example 6.3 where ( π½=1− πeπ₯ = ππ¦ = 1.075 in. = (156.28)2 279 π₯0 π0 )2 ( =1− 2.20 3.97 )2 = 0.693 π2πΈ (πΎπ₯ πΏπ₯ βππ₯ )2 π 2 (29,500) = 100.418 ksi (1 × 14 × 12β3.12)2 [ ] π 2 ECw 1 πt = 2 GJ + (πΎt πΏt )2 Ar0 = = β‘(11,300)(0.00571) +β€ 1 β’ π 2 (29,500)(24.1) β₯ β₯ (1.553)(3.97)2 β’ β£ (1 × 14 × 12)2 β¦ = 12.793ksi. Therefore β€ β‘ (100.418 + 12.793) − β₯ β’√ 1 πΉcre = (100.418 + 12.793)2 − 4(0.693)β₯ 2(0.693) β’β’ β₯ ×(100.418)(12.793) β¦ β£ = 11.921ksi ii. Elastic Flexural–Torsional Buckling Stress. According to Eq. (5.57), √ 1 πΉcre = [(π + πt ) − (πeπ₯ + πt )2 − 4π½πeπ₯ πt 2π½ eπ₯ = 12.269 > 11.921 ksi Use πΉcre = 11.921 ksi to compute πΉn : √ √ πΉy 50 πc = = = 2.048 > 1.5 πΉcre 11.921 280 6 COMBINED AXIAL LOAD AND BENDING From Eq. (5.52), [ [ ] ] 0.877 0.877 πΉn = = πΉ (50) y (2.048)2 π2c = 10.455ksi πne = AF n = (1.553)(10.455) = 16.24 in.-kips b. Nominal Buckling Strength due to Local Buckling, Pnπ . i. Effective Width of Compression Flange √ √ 29,500 πΈ π = 1.28 = 1.28 = 67.992 π 10.455 0.382π = 25.973 π€ = 2.415β0.105 = 23 < 60 π‘ Since w/t < 0.328S, OK πΌa = 0 π = π€ = 2.415 in. The flange is fully effective. π I = 1 πs = πs′ ii. Effective Width of Edge Stiffeners w 0.5175 = = 4.929 π‘ 0.105 √ 10.455 10.52 (4.929) = 0.149 < 0.673 π= √ 29,500 0.43 The local buckling strength can also be obtained using the Direct Strength Method: Using the software CUFSM, the following numerical analysis results are obtained: Yield load: πy = 77.586 kips Load factor for local buckling, LF local (i.e., πcrπ βπy ) = 0.54 Therefore, πcrπ = LF local πy = (0.54)(77.586) = 41.894 kips Following Eqs. (5.64) to (5.66): √ √ ππ = πne βπcrπ = 16.24β41.894 = 0.623 < 0.776 Pππ = πne = 16.24 kips The above result from the Direct Strength Method indicates that with the consideration of the flange and web interactions, the section does not subject to local buckling under the given global buckling load. c. Nominal Buckling Strength due to Distortional Buckling, Pnd . The distortional buckling load πcrd can be computed according to Section 2.3.1.3 of the North American Specification, which is enclosed in Section 3.5.2 of this book. Following the procedure illustrated in item 4 of Example 5.2, the computed rotational stiffnesses are as follows: ππfe = 1.069 in. − kipsβin. ππwe = 0.782 in. − kipsβin. ππ ′ = π = 0.5175 in. ππ = 0 Therefore, Μ ππfg = 0.0286(in. − kipsβin.)βksi dπ = 0.5175 in. The edge stiffener is fully effective. iii. Effective Width of Web Element w 7.415 = = 70.619 < 500 π‘ 0.105 √ 10.455 10.52 π = √ (70.619) 29,500 4.0 Μ ππwg = 0.0162(in. − kipsβin.)βksi OK = 0.699 > 0.673 1 − 0.22β0.699 = 0.980 0.699 π = πw = (0.980)(7.415) = 7.267 in. π= iv. Effective Area π΄e Ae = 1.553 − (7.415 − 7.267)(0.105) = 1.537 in.2 πππ = π΄e πΉn = (1.537)(10.455) = 16.069 kips From Eq. (3.105), the elastic distortional buckling stress is ππfe + ππwe + ππ 1.069 + 0.782 + 0 πΉcrd = = 0.0286 + 0.0162 Μ Μ ππfg + ππwg = 41.32 ksi The distortional buckling load is πcrd = π΄g πΉcrd = (1.553)(41.32) = 64.17 kips Note, the distortional buckling load can also be obtained using the numerical analysis. Using software, CUFSM, the following results are obtained: Yield load: πy = 77.586 kips DESIGN EXAMPLES Load factor for distortional buckling, LF dist (i.e., πcrd βπy ) = 0.80 Therefore, πcrd = LF dist πy = (0.80)(77.586) = 62.07 kips The numerical analysis result is very close to the analytical result. The analytical result πcrd = 64.17 kips will be used to determine the distortional buckling strength as shown below. The yield load based on the calculated area from item 1 is πy = AF y = (1.553)(50) = 77.65 kips Based on Eq. (5.71), √ √ πy 77.65 = = 1.100 > 0.561 πd = πcrd 64.17 From Eq. (5.70), the nominal axial load for distortional buckling based on Section E4 of the North American Specification is [ ( ) ]( ) πcrd 0.6 πcrd 0.6 πy πnd = 1 − 0.25 πy πy [ ) ]( ) ( 64.17 0.6 64.17 0.6 = 1 − 0.25 (77.65) 77.65 77.65 = 53.81 kips d. Nominal Strength of Member, Pn . The nominal strength of the column is the minimum of πne , πnπ and πnd . Comparing the results calculated in Items a to c, the following results are obtained from the EWM and the DSM: From the EWM, the strength is governed by the local bucking, πn = 16.069 kips. From the DSM, the strength is governed by the flexural buckling, πn = 16.24 kips. In this example, since the nominal strength from both methods are very close, ππ = 16.069 kips is used for evaluating the combined compressive axial load and bending. 4. Application of Mn . a. Lateral–Torsional Buckling Strength, πne . According to Eq. (4.60), the elastic critical lateral–torsional buckling stress for bending about the centroidal axis perpendicular to the symmetry axis for a singly symmetric channel section is πΉcre πΆ π΄π = s eπ₯ CTF πf β‘ β’π + πΆs β’ β£ √ ( π2 + π20 ) πt β€β₯ πeπ₯ β₯ β¦ where Cs A π ex πt j r0 CTF Sf = = = = = = = = 281 –1 1.553 in.2 (see item 1) 100.418 ksi (see item 3.a.ii) 12.793 ksi (see item 3.a.ii) 4.56 in. (see item 1) 3.97 in. (see item 1) 1.0 [see Eq. (4.62)] Sy = 0.844 in.3 (see item 1) Substituting all values into the equation for πΉcre , the elastic critical buckling stress is (−1.553)(100.418) πΉcre = (1)(0.844) 4.56 − β‘√ β€ ( )β₯ β’ 12.793 2 2 β’ 4.56 + 3.97 β₯ 100.418 β¦ β£ = 39.744 ksi 0.56 πΉy = 0.56(50) = 28 ksi 2.78 πΉy = 2.78(50) = 139 ksi Since 2. πΉy > πΉcre > 0.56πΉy , use Eq. (4.52) to compute πΉn , that is, ( ) 10πΉy 10 πΉn = πΉy 1 − 9 36πΉcre ) ( 10 10 × 50 = 36.141 ksi = (50) 1 − 9 36 × 39.744 Following the same procedure used in item 3b, the elastic section modulus of the effective section calculated at a stress of π = πΉn = 36.141 ksi in the extreme compression fiber is πf = ππ¦ = 0.844 in.3 πne = πf πΉπ = 30.503 in. − kips for lateral − torsional buckling strength b. Nominal moment due to local buckling interacting with lateral-torsional global buckling, πnπ . The maximum compressive stress π = πΉn = 36.141 ksi occurs in the extreme fiber of edge stiffeners and that both flanges are fully effective, as shown in Fig. 6.14. For edge stiffeners, √ 36.141 1.052 (4.929) = 0.276 < 0.673 π= √ 29,500 0.43 π = π€ = 0.5175 in. Check if flange is fully effective. From Fig. 6.14, ) ( 1.8315 = 31.164 ksi (compression) π1 = 36.141 2.124 282 6 COMBINED AXIAL LOAD AND BENDING 36.141 ksi Figure 6.14 Stress distribution in flanges. ) 0.5835 = 9.929 ksi 2.124 |π | 9.929 π = || 2 || = = 0.319 | π1 | 31.164 π2 = 36.141 ( (tension) π = 4 + 2(1 + π)3 + 2(1 + π) = 4 + 2(1.319)3 + 2(1.319) = 11.222 √ 1.052 31.164 (23) π= √ = 0.235 < 0.673 29,500 11.222 πe = π€ = 2.415 in. Since β0 βπ0 = 3.0β0.81 = 3.70 < 4, use Eq. (3.47a), π1 = πe 2.415 = = 0.728 in. 3+π 3.319 Since π > 0.236, π2 = ππ β2 = 2.415β2 = 1.2075 in., π1 + π2 = 0.728 + 1.2075 = 1.9355 in. Because the computed value of π1 + π2 is greater than the compression portion of the flange (1.8315 in.), the flange is fully effective. In view of the fact that all elements are fully effective, the section modulus relative to the extreme compression fiber is πe = πy (for full section) = 0.844 in.3 : πππ = πe πΉn = 0.844(36.141) = 30.503 in. − kips c. Nominal strength due to distortional buckling. The distortional buckling moment can be determined analytically using the equations provided in Section 3.5.2(5) or using the numerical analysis method. In this example, the software CUFSM is used to determine the distortional buckling moment. The following results are obtained from the software: πy = 43.2 in.-kips The distortional buckling load factor, LF dist (i.e., πcrd βπy ) = 2.15 Therefore the distortional buckling moment, πcrd = LF dist πy = (2.15)(43.2) = 92.88 in.-kips Using Eqs. (4.101) to (4.103), the nominal strength is determined as follows: √ √ ππ = ππ¦ βπcrd = 43.2β92.88 πnd = 0.682 > 0.673 [ ) ]( ) ( πcrd 0.5 πcrd 0.5 = 1 − 0.22 ππ¦ ππ¦ ππ¦ ADDITIONAL INFORMATION ON BEAM–COLUMNS [ ( ) ]( ) 92.88 0.5 92.88 0.5 (43.2) = 1 − 0.22 43.2 43.2 = 42.91 in.-kips d. Nominal Moment of Member πn . The nominal moment is the minimum of πne , πnπ and πnd . From the results calculated in Items 4a to 4c, the lateral–torsional buckling controls, Therefore, πn = 30.503 in. − kips 5. Determine Member Forces in Considering Structural Stability. Since the column has no differential lateral translation between its supports, π΅2 = 1. In addition, π ππ‘ = 0 and π ππ‘ = 0 π = π nt = π π nt = πex = 2.124P a. Computation of Cmy . Based on Eq. (6.60), ( ) π1 πΆmπ¦ = 0.6 − 0.4 = 0.6 − 0.4(−1.0) = 1.0 π2 b. Computation of B1 . From Eq. (6.61) ππ1 = π 2 ππ β(πΎ1 πΏ)2 where πf = EI y , πΎ1 = 1.0, and πΏ = 14 ft. ππ1 = π 2 (29500)(0.844)β(14 × 12)2 = 8.707 kips From Eq. (6.59), in which α = 1.6 for ASD method, πΆπ 1.0 1.0 π΅1 = = = π 1 − 0.184π π 1 − (1.6) 1−πΌ 8.707 ππ1 Based on Equation (6.57), 2.124π 1 − 0.184π 6. Interaction Check. Using Eq. (6.65), π = π΅1 πnt = π π + ≤ 1.0 ππ ππ where πa = πn βΩc = 16.069β1.80 = 8.927 kips πa = πn ββΩb = 30.503β1.67 = 18.365 in.-kips 2.124π π 1 − 0.184π ≤ 1.0 + 8.927 18.365 283 Try π = 2.83 kips, 2.124(2.83) 1 − 0.184(2.83) 3.4 + = 1.0 8.927 18.365 Check the beam-column at the braced point using π = 2.83 kips At the braced point: π = 2.83 kips, π = π nt = 2.83 × 2.124 = 6.01 in.-kips Using the same procedure illustrated in item 3, the effective area at stress πΉy = 50 ksi is π΄e = 1.141 in.2 ππ0 = π΄e πΉn = 1.141(50) = 57.05 kips Using Eq. (6.16) to check perform the interaction check at the braced point: 2.83 6.01 π π + = + = 0.377 < 1.0 OK ππ0 ππ 57.05 18.365 7. Allowable Load P. Based on Eqs. (6.65) and (6.16), the allowable load P is 2.83 kips, which is governed by the stability requirement. 6.7 ADDITIONAL INFORMATION ON BEAM–COLUMNS The readers may also refer to Refs. 6.7–6.35, 5.103, 5.135, and 6.37–6.43 for other beam–column design information. In the examples provided in this section, the effective length method has been used in considering structural stability. If the member has joint translations, the member stability may be required to be considered by other methods outlined in Section 6.4. Design examples using different methods are provided in the AISI Cold-Formed Steel Design Manual.1.428 Some new research work has been accomplished in beam-column design. The research work by S. Torabian, et al.6.44 proposed a direct strength prediction which is based on the local, distortional, and global buckling under the compression and bending combined action. This approach is expected to provide a more mechanically sound solution to the strength of cold-formed steel beam-columns, and the predicted strength is in average 20% higher than conventional method. The method is applicable for any types of cross-section and combinations of π -πx -πy loading, and is a powerful tool for generating optimized shapes. CHAPTER 7 Closed Cylindrical Tubular Members 7.1 GENERAL REMARKS The design of square and rectangular tubular sections as flexural and compression members is discussed in Chapters 3 to 6. This chapter deals with the strength of closed cylindrical tubular members and the design practice for such members used as either flexural or compression members. Closed cylindrical tubular members are economical sections for compression and torsional members because of their large ratio of radius of gyration to area, the same radius of gyration in all directions, and the large torsional rigidity. In the past, the structural efficiency of such tubular members has been recognized in building construction. A comparison made by Wolford on the design loads for round and square tubing and hot-rolled steel angles used as columns indicates that for the same size and weight round tubing will carry approximately 2 12 ; and 1 12 times the column load of hot-rolled angles when the column length is equal to 36 and 24 times the size of the section, respectively.7.1 7.2 TYPES OF CLOSED CYLINDRICAL TUBES The buckling behavior of closed cylindrical tubes, which will be discussed later, is significantly affected by the shape of the stress–strain curve of the material, the geometric imperfections such as out of roundness, and the residual stress. It would therefore be convenient to classify tubular members on the basis of their buckling behavior. In general, closed cylindrical tubes may be grouped as (1) manufactured tubes and (2) fabricated tubes.7.2 Manufactured tubes are produced by piercing, forming and welding, cupping, extruding, or other methods in a plant. Fabricated tubes are produced from plates by riveting, bolting, or welding in an ordinary structural fabrication shop. Since fabricated tubes usually have more severe geometric imperfections, the local buckling strength of such tubes may be considerably below that of manufactured tubes. Manufactured structural steel tubes include the following three types: 1. Seamless tubes 2. Welded tubes 3. Cold-expanded or cold-worked tubes For the seamless tubes, the stress–strain curve is affected by the residual stress resulting from cooling of the tubes. The proportional limit of a full-sized tube is usually about 75% of the yield stress. This type of tube has a uniform property across the cross section. Welded tubes produced by cold forming and welding steel sheets or plates have gradual-yielding stress–strain curves, as shown in Fig. 2.2 due to the Bauschinger effect and the residual stresses resulting from the manufacturing process. The proportional limit of electric resistance welded tubes may be as low as 50% of the yield stress. Cold-worked tubes also have this type of gradual yielding because of the Bauschinger effect and the cold work of forming. 7.3 FLEXURAL COLUMN BUCKLING The basic column formulas for elastic and inelastic buckling discussed in Chapter 5 [Eqs. (5.3a) and (5.7a)] are usually applicable to tubular compression members having a proportional limit of no less than 70% of the yield stress. For electric resistance welded tubes having a relatively low proportional limit, Wolford and Rebholz recommended the following formulas on the basis of their tests of carbon steel tubes with yield stresses of 45 and 55 ksi (310 and 379 MPa or 3164 and 3867 kg/cm2 )7.3 : √ √ β‘ πΉy ( KL )β€ KL 3π 2 πΈ 2 β₯ β’ πT = πΉy 1 − √ for ≤ 2 β₯ β’ π πΉy 3 3 π πΈ π β¦ β£ (7.1) √ π2πΈ KL 3π 2 πΈ for (7.2) πe = > 2 π πΉy (KLβπ) where Fy , E, K, and L are as defined in Chapter 5. The radius of gyration r of closed cylindrical tubes can be computed as √ π·o2 + π·i2 π π= β√ (7.3) 4 2 285 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 286 7 CLOSED CYLINDRICAL TUBULAR MEMBERS Figure 7.1 Test data for column buckling of axially loaded cylndrical tubes.3.84 where Do = outside diameter Di = inside diameter R = mean radius of tube The correlation between the test results and Eqs. (5.3), (5.7), (7.1), and (7.2) is shown in Fig. 7.1.3.84,7.4,7.5 Also shown in this figure are the test data reported by Zaric.7.6 Because closed cylindrical tubes are commonly used in offshore structures, extensive analytical and experimental studies of the strength of tubular members have been made by numerous investigators throughout the world.7.7–7.15 7.4 LOCAL BUCKLING Local buckling of closed cylindrical tubular members can occur when members are subject to 1. 2. 3. 4. 5. Axial compression Bending Torsion Transverse shear Combined loading Each item will be discussed separately as follows. 7.4.1 Local Buckling under Axial Compression When a closed cylindrical tube is subject to an axial compressive load, the elastic stability of the tube is more complicated than is the case for a flat plate. Based on the small-deflection theory, the structural behavior of a cylindrical shell can be expressed by the following eighth-order partial differential equation7.16 : ( ) 1 4 Et π 4 π π2π 8 ∇ π + ∇ ππ₯ 2 + =0 (7.4) π· ππ₯ DR2 ππ₯4 where ∇8 π = ∇4 (∇4 π)4 π = and x y π Nx t R E = = = = = = = π4π π4π π4π +2 2 2 + 4 4 ππ₯ ππ₯ ππ¦ ππ¦ (7.5) coordinate in x direction coordinate in tangential direction displacement in radial direction axial load applied to cylinder thickness of tube radius of tube modulus of elasticity of steel, = 29.5 × 103 ksi (203 GPa or 2.07 × 106 kg/cm2 ) 3 Et D = 12(1−π 2) π = Poisson’s ratio, = 0.3 See Fig. 7.2 for dimensions of a closed cylindrical tube subjected to axial compression. For a given closed cylindrical tube the buckling behavior varies with the length of the member. For this reason, from the structural stability point of view, it has been divided into the following three categories by Gerard and Becker7.16 : 1. Short tubes, Z < 2.85 2. Moderate-length tubes, 2.85 < Z < 50 3. Long tubes, Z > 50 287 LOCAL BUCKLING Figure 7.2 Cylindrical tube subjected to axial compression. Figure 7.3 Local buckling of moderate-length tubes. Here πΏ2 √ πΏ2 1 − π2 = 0.954 (7.6) Rt Rt For very short tubes (i.e., the radius of the tube is extremely large compared with its length), the critical local buckling stress is π 2 πΈ(π‘2 β12) πcr = (7.7) (1 − π2 )πΏ2 π= which is identical with the Euler stress for a plate strip of unit width. For extremely long tubes, the tube will buckle as a column. The critical buckling load is π 2 EI (7.8) πΏ2 where I is the moment of inertia of the cross section of the tube, (7.9) πΌ = ππ 3 π‘ πcr = Therefore, for long tubes the critical buckling stress is ( ) π2πΈ π 2 (7.10) πcr = 2 πΏ Moderate-length tubes may buckle locally in a diamond pattern, as shown in Fig. 7.3. The critical local buckling stress is π‘ πcr = CE (7.11) π According to the classic theory (small-deflection theory) on local buckling, the value of C can be computed as 1 πΆ=√ = 0.605 3(1 − π2 ) (7.12) Therefore ( ) ( ) πΈ π‘ π‘ = 0.605πΈ πcr = √ π 3(1 − π2 ) π (7.13) Whenever the buckling stress exceeds the proportional limit, the theoretical local buckling stress is in the inelastic range, which can be determined by ( ) π‘ πcr = aCE π Here a is the plasticity reduction factor,7.2 )1β2 ( ) ( ) ( πΈs πΈt 1β2 1 − π2 π= πΈ πΈ 1 − πp2 where π πp Es El E = = = = = (7.14) (7.15) Poisson’s ratio in the elastic range, = 0.3 Poisson’s ratio in the plastic range, = 0.5 secant modulus tangent modulus modulus of elasticity Results of numerous tests indicate that the actual value of C may be much lower than the theoretical value of 0.605 due to the postbuckling behavior of the closed cylindrical tubes, which is strongly affected by initial imperfections. The postbuckling behavior of the three-dimensional closed cylindrical tubes is quite different from that of two-dimensional flat plates and one-dimensional columns. As shown in Fig. 7.4a, the flat plate develops significant transverse-tension membrane stresses after buckling because of the restraint provided by the two vertical edges. These membrane stresses act to restrain lateral motion, and therefore the plate can carry additional load after buckling. For columns, after flexural buckling occurs, no significant transverse-tension membrane stresses can be developed to restrain the lateral motion, and therefore, the column is free to deflect laterally under critical load. For closed cylindrical tubes, the inward buckling causes superimposed transverse compression membrane stresses, and the buckling form itself is unstable. As a consequence of the compression membrane stresses, buckling of an axially loaded cylinder is coincident with failure and occurs 288 7 Figure 7.4 CLOSED CYLINDRICAL TUBULAR MEMBERS Buckling patterns of various structural components. suddenly, accompanied by a considerable drop in load (snap-through buckling). Since the postbuckling stress of a closed cylindrical tube decreases suddenly from the classic buckling stress, the stress in an imperfect tube reaches its maximum well below the classic buckling stress (Fig. 7.5). On the basis of the postbuckling behavior discussed above, Donnell and Wan developed a large-deflection theory which indicates that the value of C varies with the R/t ratio as shown in Fig. 7.6, which is based on average imperfections.7.17 In the past, the local buckling strength of closed cylindrical tubes subjected to axial compression has been studied at Lehigh University,7.18–7.20 the University of Alberta,7.21 the University of Tokyo,7.22 the University of Figure 7.6 Figure 7.5 Postbuckling behavior of flat plates, columns, and cylindrical tubes.7.16 Toronto,6.30 and others.7.11–7.15,7.31 The test data obtained from previous and recent research projects have been used in the development and improvement of various design recommendations.1.4,7.23–7.25 7.4.2 Local Buckling under Bending The local buckling behavior in the compression portion of a flexural tubular member is somewhat different compared with that of the axially loaded compression member. On the basis of their tests and theoretical investigation, Local buckling imperfection parameter versus R/t ratio.7.16 NORTH AMERICAN DESIGN CRITERIA Gerard and Becker7.16 suggested that the elastic local buckling stress for bending be taken as 1.3 times the local buckling stress for axial compression. This higher elastic buckling stress for bending results from the beneficial effect of the stress gradient that exists in bending. However, some investigators have indicated that there is not much difference between the critical stress in bending and that in axial compression.3.84 The bending strength of closed cylindrical tubes has been studied by Sherman7.26 and Stephens, Kulak, and Montgomery.7.21 7.4.3 Local Buckling under Torsion The theoretical local buckling stress of moderate-length tubes subjected to torsion can be computed by7.2 ( )5β4 ( )1β2 0.596π π π‘ (πcr )torsion = πΈ π πΏ (1 − π2 )5β8 ( )5β4 ( )1β2 π π‘ = 0.632aE (7.16) π πΏ where π cr is the critical shear buckling stress due to torsion and )3β4 ( ) ( πΈs πΈ 1 − π2 π= = 1.16 s (7.17) 2 πΈ πΈ 1 − πp Previous studies indicate that the effect of imperfection on torsional postbuckling is much less than the effect on axial compression. Test data indicate that due to the effect of initial imperfection the actual strength of the member is smaller than the analytical result. 7.4.4 Local Buckling under Transverse Shear In Ref. 7.2, Schilling suggests that in the elastic range the critical shear buckling stress in transverse shear be taken as 1.25 times the critical shear buckling stress due to torsion, that is, ( )5β4 ( )1β2 π π‘ (πcr )transverse shear = 1.25 × 0.632aE π πΏ ( )5β4 ( )1β2 π π‘ = 0.79aE (7.18) π πΏ 7.4.5 Local Buckling under Combined Loading The following interaction formula may be used for any combined loading7.2 : ( ) ( )2 π π =1 (7.19) + πcr πcr where f fcr π π cr = = = = 289 actual computed normal stress critical buckling stress for normal stress alone actual computed shear stress critical buckling stress for shear stress alone 7.5 NORTH AMERICAN DESIGN CRITERIA1.314,1.345,1.417 The AISI design criteria for closed cylindrical tabular members were revised in the 1986 and 1996 editions of the Specification on the basis of Refs. 1.158, 7.5, and 7.30. In 1999, the design equation for determining the effective area was simplified.1.333 The same design criteria were retained in the 2007 edition of the North American Specification with rearrangement of section numbers and editorial revisions.1.345 For additional information, the reader is referred to Refs. 8.25–8.32. 7.5.1 Local Buckling Stress Considering the postbuckling behavior of the axially compressed cylinder and the important effect of the initial imperfection, the design provisions included in the AISI Specification were originally based on Plantema’s graphic representation7.27 and the additional results of cylindrical shell tests made by Wilson and Newmark at the University of Illinois.7.28,7.29 From the tests of compressed tubes, Plantema found that the ratio Fult /Fy depends on the parameter (E/Fy )(t/D), in which t is the wall thickness, D is the mean diameter of the closed tubes, and Fult is the ultimate stress or collapse stress. As shown in Fig. 7.7, line 1 corresponds to the collapse stress below the proportional limit, line 2 corresponds to the collapse stress between the proportional limit and the yield stress (the approximate proportional limit is 83% of Fy at point B), and line 3 represents the collapse stress occurring at yield stress. In the range of line 3, local buckling will not occur before yielding, and no stress reduction is necessary. In ranges 1 and 2, local buckling occurs before the yield stress is reached. In these cases the stress should be reduced to safeguard against local buckling. As shown in Fig. 7.7, point A represents a specific value of (E/Fy )(t/D) = 8, which divides yielding and local buckling. Using E = 29.5 × 103 ksi (203 GPa or 2.07 × 106 kg/cm2 ), it can be seen that closed tubes with D/t ratios of no more than 0.125 E/Fy are safe from failure caused by local buckling. Specifically, Plantema’s equations are as follows7.4 : 1. For D/t < 0.125 E/Fy (yielding failure criterion represented by line 3), πΉult =1 (7.20) πΉy 290 7 CLOSED CYLINDRICAL TUBULAR MEMBERS Figure 7.7 Ultimate strength of cylindrical tubes for local buckling. 2. For 0.125 E/Fy < D/t < 0.4 E/Fy (inelastic buckling criterion represented by line 2), ( )( ) πΉult πΈ π‘ + 0.75 (7.21) = 0.031 πΉy πΉy π· The correlation between the available test data and Eq. (7.24) is shown in Fig. 7.8. Let A be the area of the unreduced cross section and A0 be the reduced area due to local buckling; then 3. For D/t > 0.4E/Fy (elastic buckling criterion represented by line 1), ( )( ) πΉult πΈ π‘ (7.22) = 0.33 Fy πΉy π· (7.25) Based on a conservative approach, AISI specifies that when the D/t ratio is smaller than or equal to 0.112E/Fy , the tubular member shall be designed for yielding. This provision is based on point A1 , for which (E/Fy ) (t/D) = 8.93. When 0.112E/Fy <D/t < 0.441E/Fy , the design of closed cylindrical tubular members is based on the local buckling criteria. For the purpose of developing a design formula for inelastic buckling, point B1 was selected by AISI to represent the proportional limit. For point B1 , ( )( ) πΉult πΈ π‘ = 2.27 and = 0.75 (7.23) πΉy π· πΉy Using line A1 B1 , the maximum stress of tubes can be represented by ( )( ) πΉult πΈ π‘ + 0.667 (7.24) = 0.037 πΉy πΉy π· AF ult = π΄0 πΉy ( or π΄0 = πΉult πΉy ) π΄ (7.26) Substituting Eq. (7.24) into Eq. (7.26), the following equation can be obtained for D/t < 0.441E/Fy : [ ] 0.037 + 0.667 π΄ ≤ π΄ (7.27) π΄0 = (π·βπ‘)(πΉy βπΈ) where D is the outside diameter of the closed cylindrical tubular member. 7.5.2 Compressive Strength When a closed cylindrical tubular member is subject to a compressive load in the direction of the member axis passing through the centroid of the section, the AISI design provision was changed in 1996 and 1999 to reflect the results of additional studies of closed cylindrical tubular members to be consistent with Section C4 of the 1996 specification.1.314 The following equations are now included NORTH AMERICAN DESIGN CRITERIA 291 Figure 7.8 Correlation between test data and AISI criteria for local buckling of closed cylindrical tubes under axial compression. in Section E2 of the 2016 edition of the North American Specification for determining the nominal axial strength Pne of closed cylindrical tubular members having a ratio of outside diameter to wall thickness, D/t, not greater than 0.441E/Fy .1.314,1.333,1.345,1.417 πne = πΉn π΄e πΉn = (0.658 )πΉy For πc >1.5, (7.29) [ ] 0.877 πΉy πΉn = π2c where √ πc = πΉy πΉcre ] 0.037 π· 0.441πΈ + 0.667 π΄ ≤ π΄ for ≤ π΄o = (DF y )β(tE) π‘ πΉy (7.34) where (7.28) where Pne is the nominal axial strength of the member and Fn is the flexural buckling stress determined as follows: For πc ≤ 1.5, π2c [ (7.30) (7.31) In the above equations Fcre is the elastic flexural buckling stress determined according to Section E2.1 of the specification and Ae is the effective area of the cylindrical tubular member under axial compression determined as follows1.333 1.343, 1.345 : (7.32) π = πΉy β(2πΉe ) ≤ 1.0 (7.33) = = = = = area of full unreduced cross section outside diameter of closed cylindrical tube modulus of elasticity of steel yield stress thickness Equations (7.28)–(7.34) can be summarized in Fig. 7.9. It can be seen that Eq. √ (7.32) gives Ae = Ao when πc = 0 and Ae = A when πc = 2. The latter is due to the fact that for long columns the stresses at which the column buckles are so low that they will not cause local buckling before primary buckling has taken place. Consequently, for the design of axially loaded closed cylindrical tubular members, the allowable axial load Pa for the ASD method is determined by Eq. (7.35): π πa = ne (7.35) Ωc where Ωc = 1.80 is the safety factor for axial compression. For the LRFD and LSD methods, the design axial strength is πc Pn , in which πc equals 0.85 for LRFD and 0.80 for LSD. 7.5.3 π΄e = π΄o + π (π΄ − π΄o ) A D E Fy t Bending Strength In Section 7.4.2, it was pointed out that for closed cylindrical tubular members the elastic local buckling stress for 292 7 CLOSED CYLINDRICAL TUBULAR MEMBERS Figure 7.9 Nominal compressive load of cylindrical tubular members. bending is higher than the elastic local buckling stress for axial compression. In addition, it has been recognized that for thick closed cylindrical members subjected to bending the initiation of yielding does not represent the failure condition, as is generally assumed for axial loading. For relatively compact members with D/t ≤ 0.0714E/Fy , the flexural strength can reach the plastic moment capacity, which is at least 1.25 times the moment at first yielding. As far as the local buckling is concerned, the conditions for inelastic buckling are not as severe as the case of axial compression due to the effect of the stress gradient. Based on the results of previous studies, the following design provisions for determining the nominal flexural strength are included in Section F2.3 of the 2016 edition of the North American Specification for closed cylindrical tubular members having D/t ≤ 0.441E/Fy 1.314,1.333,1.345,1.417 : πne = πΉn πf (7.36) 1. For D/t ≤ 0.0714E/Fy , πΉn = 1.25πΉy 2. For 0.0714E/Fy < D/t ≤ = 0.318E/Fy , ( ) 0.020(πΈβπΉy ) πΉn = 0.970 + πΉy π·βπ‘ (7.37) (7.38) 3. For 0.318E/Fy < D/t ≤ 0.441E/Fy : πΉn = 0.328πΈ π·βπ‘ (7.39) where Mne = nominal flexural strength for yielding and local buckling D = outside diameter of cylindrical tube t = wall thickness Fn = nominal flexural bending stress Sf = elastic section modulus of full, unreduced cross section relative to extreme compression fiber The allowable flexural strength Ma for the ASD method is determined by using Eq. (7.40): πa = πne Ωb (7.40) where Ωb = 1.67 is the safety factor for bending. For the LRFD and LSD methods, the design flexural strength is πb Mn , in which πb equals 0.95 for LRFD and 0.90 for LSD. The nominal flexural strengths based on the critical flexural buckling stresses from Eqs. (7.37)–(7.39) are shown graphically in Fig. 7.10. As compared with the 1980 edition of the AISI specification, it can be shown that the increases of the nominal moment range from about 13 to 25% according to the value of (E/Fy )(t/D). 7.5.4 Combined Bending and Compression The interaction formulas presented in Chapter 6 can also be used for the design of beam–columns using closed cylindrical tubular members. The nominal axial strength DESIGN EXAMPLES Figure 7.10 Nominal flexural strength of cylindrical tubular members. and nominal flexural strength can be obtained from Sections 7.5.2 and 7.5.3, respectively. 1. Sectional Properties of Full Section π΄= 7.6 DESIGN EXAMPLES Example 7.1 Use the ASD and LRFD methods to determine the available axial strength for the closed cylindrical tube having 10 in. outside diameter to be used as an axially loaded simply supported column. Assume that the effective column length is 15 ft, the yield stress of steel is 33 ksi, and the thickness of the tube is 0.105 in. SOLUTION A. ASD Method Using the North American design criteria, the limiting D/t ratio is ( ) 29,500 πΈ π· = 0.441 = 0.441 = 394.23 π‘ lim πΉy 33 The actual D/t ratio is 10 π· = = 95.24 < 394.23 π‘ 0.105 293 OK π(π·o2 − π·i2 ) 4 π[(10.0)2 − (10.0 − 2 × 0.105)2 ] = 3.264 in.2 = 4 √ π·o2 + π·i2 π= 4 √ (10.0)2 + (10.0 − 2 × 0.105)2 = = 3.500 in. 4 2. Nominal Axial Strength Pn a. KL 15 × 12 = = 51.43 π 3.50 According to Eq. (5.56), the elastic flexural buckling stress is πΉcre = π 2 (29,500) π2πΈ = = 110.08 ksi (KLβπ)2 (51.43)2 294 7 CLOSED CYLINDRICAL TUBULAR MEMBERS b. Based on Eq. (7.31), √ √ πΉy 33 πc = = = 0.548 < 1.5 πΉcre 110.08 πΉn = (0.658πc )πΉy = (0.6580.548 )(33) = 29.10 ksi 2 2 c. Based on Eqs. (7.32), and (7.33), (7.34) π΄e = π΄o + π (π΄ − π΄o ) where π = πΉy 2πΉe 33 = 0.150 < 1.0 OK 2 × 110.08 [ ] 0.037 + 0.667 π΄ π΄o = (π·βπ‘)(πΉy βπΈ) [ ] 0.037 = + 0.667 (3.264) (95.24)(33β29, 500) = = 3.311 in.2 Because 3.311 > A = 3.264 in.2 , use Ao = 3.264 in.2 Therefore, The actual D/t ratio is 10 π· = = 166.67 < 394.23 π‘ 0.06 1. Sectional Properties of Full Section π[(10.0)2 − (10.0 − 2 × 0.06)2 ] = 1.874 in.2 4 √ (10.0)2 + (10.0 − 2 × 0.06)2 π= = 3.51 in. 4 2. Nominal Axial Strength Pn a. KL 15 × 12 = = 51.28 π 3.51 π 2 (29,500) π2πΈ πΉcre = = (KLβπ)2 (51.28)2 π΄= = 110.72 ksi b. Based on Eq. (7.31), √ √ πΉy 33 πc = = = 0.546 < 1.5 πΉe 110.72 πΉn = (0.658πc )πΉy = (0.6580.546 )(33) 2 c. Based on Eqs. (7.32), (7.33), and (7.34), π΄e = π΄o + π (π΄ − π΄o ) From Eq. (7.28), the nominal axial load is πne = πΉn π΄e = (29.10)(3.264) = 94.98 kips 2 = 29.13 ksi Ae = 3.264 + (0.150)(3.264 − 3.264) = 3.264 in.2 OK where π = πΉy β(2πΉe ) = 33β(2 × 110.72) 3. Allowable Axial Load Pa . From Eq. (7.35), the allowable axial load is π 94.98 πa = ne = = 52.77 kips Ωc 1.80 B. LRFD Method For the LRFD method, the design axial strength is πc πn = 0.85(94.98) = 80.73 kips = 0.149 < 1.0 OK [ ] 0.037 π΄o = + 0.667 (1.874) (166.67)(33β29, 500) = 1.622 in.2 Since Ao <A = 1.874 in.2 , use Ao = 1.622 in.2 π΄e = 1.622 + (0.149)(1.874 − 1.622) = 1.660 in.2 The nominal axial strength is Example 7.2 All data are the same as those of Example 7.1, except that the thickness of the tube is 0.06 in. πne = πΉn π΄e = (29.13)(1.660) = 48.36 kips SOLUTION A. ASD Method Use the same procedure employed in Example 7.1: ( ) πΈ π· = 0.441 = 394.23 π‘ lim πΉy 3. Allowable Axial Load Pa . From Eq. (7.35), the allowable axial load is π 48.36 = 26.87 kips πa = ne = Ωc 1.80 DESIGN EXAMPLES B. LRFD Method For the LRFD method, the design axial strength is ππ πn = 0.85(48.36) = 41.11 kips Example 7.3 Use the ASD and LRFD methods to determine the available flexural strength of the closed cylindrical tubes used in Examples 7.1 and 7.2 if these tubes are to be used as flexural members. 2. Use the data given in Example 7.2, πΉy = 33 ksi π·o = 10 in. π‘ = 0.06 in. π· 0.441πΈ = 166.67 < π‘ πΉy OK a. Section modulus of Full Section. The section modulus of the 10 -in. tube having a wall thickness of 0.06 in. is (10.0)4 − (9.88)4 = 4.628 in.3 πf = 0.098175 10.0 b. Nominal Flexural Strength Mne . From Eq. (7.36), SOLUTION A. ASD Method 1. Use the data given in Example 7.1, πΉy = 33 ksi π·o = 10 in. πne = πΉn πf π‘ = 0.105 in. π· 0.441πΈ = 95.24 < π‘ πΉy 295 OK a. Section Modulus of Full Section. The section modulus of the 10-in. tube having a wall thickness of 0.105 in. is π(π·o4 − π·i4 ) π·o4 − π·i4 πf = = 0.098175 32π·o π·o (10.0)4 − (9.79)4 = 7.99 in.3 10.0 b. Nominal Flexural Strength Mn . From Eq. (7.36), = 0.098175 Since 0.0714E/Fy < D/t < 0.318E/Fy , the nominal flexural strength is [ ] (29, 500β33) (33)(4.628) πne = 0.970 + 0.020 166.67 = 164.53 in. -kips c. Allowable Flexural Strength Ma . The allowable flexural strength is π 164.53 = 98.52 in. -kips. πa = ne = Ωb 1.67 0.0714(29,500) 0.0714πΈ = = 63.83 πΉy 33 B. LRFD Method Using the LRFD method, the design flexural strengths for the closed cylindrical tubes used in Examples 7.1 and 7.2 can be computed as follows: 0.318(29,500) 0.318πΈ = = 284.27 πΉy 33 1. For the closed cylindrical tube used in Example 7.1, the nominal flexural strength computed in item A above is πne = πΉn πf Since 0.0714E/Fy < (D/t = 95.24) < 0.318E/Fy , according to Eq. (7.38), the nominal flexural strength is [ ] (πΈβπΉy ) πΉy πf πne = 0.970 + 0.020 π·βπ‘ [ ] (29,500β33) = 0.970 + 0.020 (33)(7.99) 95.24 = 305.26 in. -kips c. Allowable Flexural Strength Ma . Based on Eq. (7.40), the allowable flexural strength is π 305.26 = 182.79 in. -kips πa = ne = Ωb 1.67 πne = 305.26 in. -kips The design flexural strength is πb πne = 0.95(305.26) = 290.00 in. -kips 2. For the closed cylindrical tube used in Example 7.2, the nominal flexural strength computed in Item A above is πne = 164.53 in. -kips The design flexural strength is πb πne = 0.95(164.53) = 156.30 in. -kips CHAPTER 8 guide, except that the shear strength of the fastener may be quite different from that of bolts and different failure modes such as pullout and inclination of fasteners should also be considered. Additional information on the strength of connections should be obtained from manufacturers or from tests. Section 8.7 gives a brief discussion on the application of cold rivets and press-joints. 8.3 Connections 8.1 GENERAL REMARKS In Chapters 4–7 the design of individual structural members, such as beams, columns, tension members, and cylindrical tubular members, to be used in cold-formed steel construction has been discussed. It is often found that such structural members are fabricated from steel sheets or structural components by using various types of connections. In addition, connections are required for joining individual members in overall structures. In this chapter the types of connections generally used in cold-formed steel structures, the design criteria for various types of connections, the requirements to fabricate I- or box-shaped beams and columns by connecting two channels, and the spacing of connections in compression elements are discussed. For connection design tables and example problems, reference should be made to Part IV of the Design Manual. As a general rule of the AISI North American Specification, all connections should be designed to transmit the maximum design force in the connected member with proper regard for eccentricity. 8.2 TYPES OF CONNECTORS Welds, bolts, cold rivets, screws, power-actuated fasteners, and other special devices such as metal stitching and adhesives are generally used in cold-formed steel connections.1.428,1.161,8.1–8.10,8.63–8.65,8.95,8.102,8.103 The AISI North American Specification contains provisions in Chapter J for welded, bolted, screw and power-actuated fastener connections, which are most commonly used. In the design of connections using cold rivets, the AISI provisions for bolted connections may be used as a general WELDED CONNECTIONS Welds used for building construction may be classified as either arc welds or resistance welds. Arc welding is a group of processes in which metals were welded together by using weld metal at the surfaces to be joined without the application of mechanical pressure or blows. Resistance welding is a group of welding processes where coalescence is produced by the heat obtained from resistance to an electric current through the work parts held together under pressure by electrodes. 8.3.1 Arc Welds Arc welds are often used for erection, connecting cold-formed steel members to each other, or connecting cold-formed steel members to hot-rolled framing members. Several types of arc welds generally used in cold-formed steel construction are: 1. 2. 3. 4. 5. 6. Groove welds Arc spot welds (puddle welds) Arc seam welds Fillet welds Flare groove welds Top arc seam welds Figure 8.1 shows different types of arc welds. Arc spot welds used for thin sheets are similar to plug welds used for relatively thicker plates. The difference between plug welds and arc spot welds is that the former are made with prepunched holes, but for the latter no prepunched holes are required. A hole is burned in the top sheet and then filled with weld metal to fuse it to the bottom sheet or structural members. Similarly, arc seam welds are the same as slot welds, except that no prepunched holes are required for the former. The American Welding Society (AWS) has established certain welding symbols. Figure 8.2 shows the basic symbols and the standard locations of the elements of a welding symbol used in cold-formed steel structures.8.11 With regard to the research work on arc welds, the earlier AISI design provisions for fillet welds and arc spot welds 297 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 298 8 CONNECTIONS Figure 8.1 Types of arc welds: (a) groove welds in butt joints; (b) arc spot welds; (c) arc seam welds; (d) fillet welds; (e) flare bevel groove weld; (f) flare V-groove weld. were based on the results of 151 tests conducted in the 1950s at Cornell University.1.161 In the 1970s a total of 342 additional tests on fillet, flare bevel, arc spot, and arc seam welded connections were carried out at Cornell University under the sponsorship of the AISI.8.12,8.13 The structural behavior of the most common types of arc welds used for sheet steel has been studied in detail. Based on the research findings at Cornell University summarized by Pekoz and McGuire8.12,8.13 and a study by Blodgett of the Lincoln Electric Company,8.14 the first edition of the “Specification for Welding Sheet Steel in Structures” was developed by the Subcommittee on Sheet Steel of the AWS Structural Welding Committee in 1978.8.15 The second edition of this document, entitled “Structural Welding Code—Sheet Steel,” was issued by the AWS in 1989.8.16 The current edition of Structural Welding Code—Sheet Steel was published in 2008.8.96 Based on the same data, in 1980, the AISI design provisions for arc welds were revised extensively to reflect the research results. The same design provisions were used in the 1986 AISI specification with additional design formulas included in the 1989 Addendum for tensile load of arc spot welds. Minor revisions were made in 1996 with new figures added for the design of flare bevel groove welds. In the supplement to the 1996 AISI Specification, design equations are used to replace tabular values for determining the nominal shear strength of resistance welds. In 2007 new design equations were provided in the AISI North American Specification for tension on arc spot welds and for the shear strength of sheet-to-sheet arc spot welds. The 2012 edition of the Specification introduced design provisions for combined shear and tension on arc spot welds as well as design provisions for top arc seam welds. The following sections summarize the research findings on the structural strengths of various types of arc welds. As discussed in Refs. 8.12 and 8.13, the thickness of steel sheets used in the Cornell test program ranged from 0.019 to 0.138 in. (0.48 to 3.5 mm). The yield points of materials varied from 33 to 82 ksi (228 to 565 MPa). All specimens were welded with E6010 electrodes. 8.3.1.1 Arc Spot Welds Based on the results of 126 tests on arc spot welds, it was found that the limit states of arc spot welds include shear failure of welds in the fused area, WELDED CONNECTIONS Figure 8.2 299 Standard symbols for welded joints.8.11 Pus = ultimate shear capacity per weld, kips As = fused area of arc spot weld, in.2 π u = ultimate shear strength of weld metal, which was taken as 0.75 Fxx in Refs. 8.12 and 8.13, ksi Fxx = tensile strength of weld metal according to strength-level designation in AWS electrode classification, ksi de = effective diameter of fused area, in. tearing of the sheet along the contour of the weld with the tear spreading across the sheet at the leading edge of the weld, sheet tearing combined with buckling near the trailing edge of the weld, and shearing of the sheet behind the weld.8.12,8.13 In addition, some welds failed in part by peeling of the weld as the sheet material tore and deformed out of its own plane. An evaluation of the test results indicates that the following equations can be used to predict the ultimate strength of connections joined by arc spot welds. where 8.3.1.1.1 Shear Strength of Arc Spot Welds The ultimate shear capacity per arc spot weld can be determined by8.12 )( ) ( 3π 2 3 π 2 πus = π΄s πu = (8.1) πe πΉxx = π πΉ 4 4 16 e xx Based on the test data on 31 shear failures of arc spot welds, it was found that the effective diameter of the fused area can be computed as8.12,8.13 πe = 0.7π − 1.5π‘ ≤ 0.55π (8.2) 300 8 where d = visible diameter of outer surface of arc spot weld t = base thickness (exclusive of coatings) of steel sheets involved in shear transfer CONNECTIONS The correlation between the computed ratios of de /d and the test data is demonstrated in Fig. 8.3. Figure 8.4 shows the definitions of the visible diameter d and the effective diameter de . 8.3.1.1.2 Strength of Sheets Connected to a Thicker Supporting Member by Using Arc Spot Welds On the basis of his analysis of stress conditions in the connected sheets around the circumference of the arc spot weld, Blodgett pointed out that the stress in the material is a tensile stress at the leading edge, becoming a shear stress along the sides, and eventually becoming a compressive stress at the trailing edge of the weld, as shown in Fig. 8.5.8.14,8.16, 8.96 If the strength of welded connections is governed by transverse tearing of the connected sheet rather than by shear failure of the weld, the ultimate load, in kips, per weld was found to be πul = 2.2tda πΉu where (8.3) da = average diameter of arc spot weld at mid-thickness of t, in.; = d – t for single sheet and = d – 2t for multiple sheets (Fig. 8.4) t = total combined base steel thickness of sheets involved in shear transfer, in. Fu = specified minimum tensile strength of connected sheets, ksi The same study also √ indicated that Eq. (8.3) is applicable only when πa βπ‘ ≤ 140β πΉu . Figure 8.4 Definitions of d, da , and de in arc spot welds1.314: (a) single thickness of sheet; (b) double thickness of sheet. For thin sheets, failure will occur initially by tension at the leading edge, tearing out in shear along the sides, and then buckling near the trailing edge of the arc spot weld. By using the stress condition shown in Fig. 8.6, Blodgett developed the following equation for determining the ultimate load, in kips per weld8.14,8.16 : πu2 = 1.4tda πΉu (8.4) √ Equation (8.4) is applicable only when πa βπ‘ ≥ 240β πΉu . Figure 8.3 Correlation between de /d ratios and test data according to plate thickness.8.13 WELDED CONNECTIONS 301 Figure 8.5 Tension, compression, and shear stresses in arc spot weld.8.14,8.16,8.96 Figure 8.7 Comparison of observed and predicted ultimate loads for arc spot welds.8.13 design equation was added in Section E2.2 of the 1989 Addendum to the 1986 edition of the AISI Specification: Figure 8.6 Tension and shear stresses in arc spot weld.8.14,8.16,8.96 √ √ For 140β πΉu < πa βπ‘ < 240β πΉu , the ultimate load per weld can be determined by the following transition equation: ) ( 960π‘ tda πΉu πu3 = 0.28 1 + √ (8.5) πa πΉu Figure 8.7 provides a graphic comparison of the observed ultimate load Puo and the predicted ultimate load Pup according to Eq. (8.1), (8.3), (8.4), or (8.5), whichever is applicable.8.12 Figure 8.8 summarizes Eqs. (8.3)–(8.5), which govern the failure of connected sheets. 8.3.1.1.3 Tensile Strength of Arc Spot Welds In building construction, arc spot welds have often been used for connecting roof decks to support members such as hot-rolled steel beams and open web steel joists. This type of welded connection is subject to tension when a wind uplift force is applied to the roof system. Prior to 1989, no design information was included in the AISI Specification to predict the tensile strength of arc spot welds. Based on Fung’s test results8.17 and the evaluation of test data by Albrecht8.18 and Yu and Hsiao,8.19 the following πut = 0.7tda πΉu in which Put is the ultimate tensile capacity per weld in kips. The symbols t, da , and Fu were defined previously. The above design criterion was revised in the 1996 edition of the AISI Specification because the UMR tests8.66,8.67 have shown that two possible limit states may occur. The most common failure mode is sheet tearing around the perimeter of the weld. This failure condition was affected by the sheet thickness, the average weld diameter, and the material tensile strength. The nominal tensile strength of concentrically loaded arc spot welds can be determined by the following equations depending on the Fu /E ratio: 1. For Fu /E < 0.00187, [ ( )] πΉu πn = 6.59 − 3150 tda πΉu ≤ 1.46tda πΉu πΈ (8.6a) 2. For Fu /E ≥ 0.00187: πn = 0.70tda πΉu (8.6b) In some cases, the tensile failure of the weld may occur. The tensile strength of the arc spot weld is based on the cross section of the fusion area and the tensile strength of the weld 302 8 CONNECTIONS Figure 8.8 Failure load for arc spot welds. metal. Therefore, for this type of failure mode, the nominal tensile strength can be computed by Eq. (8.7): ππe2 (8.7) πΉ 4 xx where de is the effective diameter of fused area and Fxx is the tensile strength of weld metal. It should be noted that Eqs. (8.6) and (8.7) are subject to the following limitations: πn = πmin ≥ π πΉxx ≥ 60 ksi(414 MPa, 4220 kgβcm2 ) πΉu ≤ 82 ksi(565 MPa, 5770 kgβcm2 ) πΉxx > πΉu where emin is the minimum distance measured in the line of force from the center line of a weld to the nearest edge of Figure 8.9 an adjacent weld or to the end of the connected part toward which the force is directed. Other symbols were previously defined. When the spot weld is reinforced by a weld washer, the tensile strength given by Eqs. (8.6a) and (8.6b) can be achieved by using the thickness of the thinner sheet. Equations (8.6) and (8.7) were derived from tests for which the applied tensile load imposed a concentric load on the spot weld, such as the interior welds on a roof system subjected to wind uplift, as shown in Fig. 8.9. For exterior welds which are subject to eccentric load due to wind uplift, tests have shown that only 50% of the nominal strength can be used for design. At a lap connection between two deck sections (Fig. 8.9), a 30% reduction of the nominal strength was found from the tests.8.66,8.67 An analysis of the UMR data by LaBoube8.97 indicated that the nominal tensile strength could be determined based on the ductility of the sheet, the sheet thickness, the average Interior weld, exterior weld, and lap connection. WELDED CONNECTIONS weld diameter, and the material tensile strength as follows: ( )2 πΉ (8.8) πn = 0.8 u tda πΉu πΉy 303 tion was experimentally studied by Luttrell, and based on a review of the data by LaBoube,8.98 the nominal strength is given by πn = 1.65tda πΉu (8.11) The following limits apply to the use of Eq. (8.11): 8.3.1.1.4 Combined Shear and Tensile Strength of Arc Spot Welds Based on an experimental study performed by Stirnemann and LaBoube,8.100 the behavior of an arc spot weld subjected to combined shear and tension forces can be evaluated by either Eq. (8.9) or Eq. (8.10): [ ] ] [ πuv πut 0.6 + ≤ 1.0 (8.9) L Pnt L Pnv where L = 1.0 for Fu /Fy ≥ 1.23, L = 0.75 for Fu /Fy < 1.04, Pnt is defined by Eq. (8.8), Pnv is defined by Eq. (8.4), or (8.5), and Put and Puv are the applied tension and shear force, ] [ ] [ πuv πut + ≤ 1.0 (8.10) L Pnt L Pnv where L = 1.0 for Fu /Fy ≥ 1.23, L = 0.60 for Fu /Fy < 1.04, Pnt is defined by Eq. (8.8), Pnv is defined by Eq. (8.3), (8.4) or (8.5), and Put and Puv are the applied tension and shear force. The experimental study focused on six variables that were deemed to be the key parameters that could influence the strength of the arc spot weld connection. These variables were the sheet thickness; sheet material properties including yield stress, tensile strength and ductility of the sheet; visible diameter of the arc spot weld; and the relationship between the magnitude of the shear force and tension force. Based on an analysis of the test results, the Steel Deck Institute Diaphragm Design Manual9.111 interaction equation was found to provide an acceptable estimate of the strength of the arc spot weld connection and was adopted by the Specification. 8.3.1.1.5 Strength of Sheet-to-Sheet Connections Using Arc Spot Welds The sheet-to-sheet arc spot weld connec- Figure 8.10 πΉu ≤ 59 ksi(407 MPa, 4150 kgβcm2 ) πΉxx > πΉu 0.028 in. (0.71 mm) ≤ 0.0635 in. (1.61 mm) 8.3.1.2 Arc Seam Welds As shown in Fig. 8.10, an arc seam weld consists of two half-circular ends and a longitudinal weld. The ultimate load of a welded connection is determined by the shear strength of the arc seam weld and the strength of the connected sheets. 8.3.1.2.1 Shear Strength of Arc Seam Welds The ultimate shear capacity per weld is a combined shear resistance of two half-circular ends and a longitudinal weld, as given by ( ) 3π 2 3Lde (8.12) πe + πΉxx πus = 16 4 in which L is the length of the seam weld, not including the circular ends. For the purpose of computation, L should not exceed 3d. Other symbols were defined in the preceding discussion. 8.3.1.2.2 Strength of Connected Sheets by Using Arc Seam Welds In the Cornell research project a total of 23 welded connections were tested for arc seam welds. Based on the study made by Blodgett8.14 and the linear regression analysis performed by Pekoz and McGuire,8.12,8.13 the following equation has been developed for determining the strength of connected sheets: πul = (0.625πΏ + 2.4πa )tF u (8.13) Equation (8.13) is applicable for all values of da /t. Figure 8.11 shows a comparison of the observed loads and the ultimate loads predicted by using Eq. (8.13). Arc seam weld joining sheet to supporting member.1.314,1.345 304 8 CONNECTIONS with Fy of 65 ksi (448 MPa, 4570 kg/cm2 ) or higher the weld throat failure does not occur in materials less than 0.10 in. (25.4 mm) thick and the AISI North American specification provisions based on sheet strength are satisfactory for materials less than 0.10 in. (25.4 mm) thick. Strength of Connected Sheets by Using Fillet Welds 1. Longitudinal Welds. A total of 64 longitudinal fillet welds were tested in the Cornell study.8.12,8.13 An evaluation of the test data indicated that the following equations can predict the ultimate loads of the connected sheets for the failure involving tearing along the weld contour, weld shear, and combinations of the two types of failure: ) ( πΏ tLF u for πΏβπ‘ < 25 (8.15a) πul = 1 − 0.01 π‘ πu2 = 0.75tLF u for πΏβπ‘ > 25 (8.15b) Figure 8.11 Comparison of observed and predicted ultimate loads for arc seam welds.8.13 8.3.1.3 Fillet Welds Fillet welds are often used for lap and T-joints. Depending on the arrangement of the welds, they can be classified as either longitudinal or transverse fillet welds. (“Longitudinal” means that the load is applied parallel to the length of the weld; “transverse” means that the load is applied perpendicular to the length of the weld.) From the structural efficiency point of view, longitudinal fillet welds are stressed unevenly along the length of weld due to varying deformations. Transverse fillet welds are more uniformly stressed for the entire length. As a result, transverse welds are stronger than longitudinal welds of an equal length. The following discussion deals with the strength of welded connections using both types of fillet welds. in which Pu1 and Pu2 are the predicted ultimate loads per fillet weld. Other symbols were defined previously. 2. Transverse Welds. Based on the results of 55 tests on transverse fillet welds, it was found that the primary failure was by tearing of connected sheets along, or close to, the contour of the welds. The secondary failure was by weld shear. The ultimate failure load per fillet weld can be computed as πu3 = tLF u (8.16) 8.3.1.3.1 Shear Strength of Fillet Welds If the strength of welded connections is governed by the shear capacity of fillet welds, the ultimate load per weld can be determined as 3 (8.14) πus = π‘w LF xx 4 where tw = effective throat dimension L = length of fillet weld and Fxx was defined previously. As used in Eqs. (8.1) and (8.12), the shear strength of the weld metal is assumed to be 75% of its tensile strength. Research at the University of Sydney by Teh and Hancock8.101 has determined that for high-strength steels Figure 8.12 Comparison of observed and predicted ultimate loads for longitudinal fillet welds.8.13 WELDED CONNECTIONS 305 Figure 8.15 Longitudinal flare bevel weld.1.314,1.345 8.3.1.4.2 Strength of Connected Sheets by Using Flare Groove Welds If the strength of weld connections is governed by the connected sheets, the ultimate load per weld can be determined as follows: 1. Transverse Welds. Figure 8.13 Comparison of observed and predicted ultimate loads for transverse fillet welds.8.13 πul = 0.833tLF u (8.18) 2. Longitudinal Welds. If t ≤ tw < 2t or if the lip height is less than the weld length L, πu2 = 0.75tLF u (8.19) If tw ≥ 2t and the lip height is equal to or greater than L, (8.20) πu3 = 1.5tLF u Figure 8.14 Transverse flare bevel weld.1.314,1.345 Figures 8.12 and 8.13 show comparisons of the observed and predicted ultimate loads for longitudinal and transverse fillet welds, respectively. 8.3.1.4 Flare Groove Welds In the Cornell research, 42 transverse flare bevel welds (Fig. 8.14) and 32 longitudinal flare bevel welds (Fig. 8.15) were tested. It was found that the following formulas can be used to determine the predicted ultimate loads. 8.3.1.4.1 Shear Strength of Flare Groove Welds The ultimate shear strength of a flare groove weld is 3 (8.17) πus = π‘w LF xx 4 The above equation is similar to Eq. (8.14) for fillet welds. Figure 8.16 Comparison of observed and predicted ultimate loads for transverse flare bevel welds.8.13 306 8 CONNECTIONS groove welds used in butt joints, arc spot welds, arc seam welds, fillet welds, and flare groove welds. 8.3.2.3 Groove Welds in Butt Joints For the design of groove welds in butt joints (Fig. 8.1a), the nominal strength Pn and the applicable safety factor and resistance factor are given in Section J2.1 of the AISI Specification as follows: a. Tension or Compression Normal to Effective Area or Parallel to Axis of Weld. πn = Lte πΉy (8.21) Ω = 1.70 (ASD) { 0.90 (LRFD) π= 0.80 (LSD) b. Shear on Effective Area. Use the smaller value of either Eq. (8.22) or (8.23): πn = Lte (0.6πΉxx ) Figure 8.17 Comparison of observed and predicted ultimate loads for longitudinal flare bevel welds.8.13 Ω = 1.90 (ASD) { 0.80 (LRFD) π= 0.70 (LSD) Figures 8.16 and 8.17 show comparisons of the observed and predicted ultimate loads for transverse and longitudinal flare bevel welds, respectively. Lte πΉy πn = √ 3 8.3.2 Ω = 1.70 (ASD) { 0.90 (LRFD) π= 0.80 (LSD) AISI Design Criteria for Arc Welds 8.3.2.1 Thickness Limitations In previous editions of the AISI Specifications, the design provisions have been used for cold-formed members and thin elements with a maximum thickness of 12 in. (12.7 mm). Because the maximum material thickness for using the AISI Specification was increased to 1 in. (25.4 mm) in 19778.21 and the structural behavior of weld connections for joining relatively thick cold-formed members is similar to that of hot-rolled shapes, Section J2 of the AISI North American Specification is intended only for the design of arc welds for cold-formed steel 3 members with a thickness of 16 in. (4.76 mm) or less.1.417 3 When the connected part is over 16 in. (4.76 mm) in thickness, arc welds can be designed according to the AISC specification.1.148,3.150,1.411 8.3.2.2 Criteria for Various Weld Types Section 8.3.1 discussed ultimate strengths of various weld types. The ultimate load Pu determined in Section 8.3.1 for a given type of weld is considered to be the nominal strength of welds, Pn , used in Section J2 of the AISI North American Specification. The following are the AISI design provisions for (8.22) (8.23) where Pn = nominal strength (resistance) of groove weld Fxx = tensile strength electrode classification Fy = yield stress of the lowest strength base steel L = length of weld te = effective throat dimension of groove weld Equations (8.21) (8.22), and (8.23) are the same as the AISC Specification.1.411 The effective throat dimensions for groove welds are shown in Fig. 8.18. 8.3.2.4 Arc Spot Welds (Puddle Welds) Section J2.2 of the AISI North American specification includes the following requirements for using arc spot welds: 1. Arc spot welds should not be made on steel where the thinnest connected part is over 0.15 in. (3.81 mm) thick or through a combination of steel sheets having a total thickness of over 0.15 in. (3.81 mm). WELDED CONNECTIONS 307 Ω = 2.20 (ASD) { 0.70 (LRFD) π= 0.60 (LSD) √ √ b. For 0.815 πΈβπΉu < (πa βπ‘) < 1.397 πΈβπΉu , [ ] √ πΈβπΉu πn = 0.280 1 + 5.59 tda πΉu (8.25b) πa βπ‘ Ω = 2.80 (ASD) { 0.55 (LRFD) π= 0.45 (LSD) √ c. For πa βπ‘ ≥ 1.397 πΈβπΉu , πn = 1.40tda πΉu Figure 8.18 Effective dimensions for groove welds. 2. Weld washers should be used when the thickness of the sheet is less than 0.028 in. (0.711 mm). Weld washers should have a thickness of between 0.05 (1.27 mm) and 0.08 in. (2.03 mm) with a minimum prepunched hole of 3/8 in. (9.53 mm) diameter. 3. The minimum allowable effective diameter de is 3/8 in. (9.5 mm). 4. The clear distance measured between the end of the material and edge of the weld, enet , as discussed in Section 8.8: 5. The distance from the centerline of any weld to the end or boundary of the connected member should not be less than 1.5d. In no case should the clear distance between welds and end of member be less than 1.0d. 6. The nominal shear strength Pn of each arc spot weld between sheet or sheets and supporting member should not exceed the smaller value of the loads computed by Eqs. (8.24) and (8.25): i. Nominal Shear Strength Based on Shear Capacity of Weld ππe2 (0.75πΉxx ) 4 Ω = 2.55 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) πn = (8.24) Ω = 3.05 (ASD) { 0.50 (LRFD) π= 0.40 (LSD) In the above requirements and design formulas for arc spot welds, Pn = nominal shear strength of an arc spot weld d = visible diameter of outer surface of arc spot weld (Fig. 8.4) da = average diameter of arc spot weld at mid thickness of t (Fig. 8.4), = d – t for a single sheet and = d – 2 t for multiple sheets (not more than four lapped sheets over a supporting member) de = effective diameter of fused area (Fig. 8.4), = 0.7d – 1.5t but ≤ 0.55d t = total combined base steel thickness (exclusive of coating) of sheets involved in shear transfer above the plane of maximum shear transfer Fxx = filler metal strength designation in AWS electrode classification Fu = specified minimum tensile strength of steel iii. Nominal Shear Strength for Sheet-to-Sheet Connections. ii. Nominal Shear Strength for Sheets of Connected to Thicker Member √ a. For da /t ≤ 0. πΈβπΉu , πn = 2.20tda πΉu (8.25c) (8.25a) πn = 1.65tda πΉu Ω = 2.20 (ASD) { 0.70 (LRFD) π= 0.60 (LSD) (8.26) 308 8 CONNECTIONS 7. The nominal tensile strength Pn of each concentrically loaded arc spot weld connecting sheets and supporting members should be the smaller value of the loads computed by Eqs. (8.27) and (8.28): i. Nominal Tensile Strength Based on Capacity of Weld 1 (8.27) πn = ππe2 πΉxx 4 ii. Nominal Tensile Strength Based on Strength of Connected Sheets ( )2 F (8.28) πn = 0.80 u tda πΉu Fy For panel and deck applications for both Eqs. (8.27) and (8.28), Ω = 2.50 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) These equations are also shown in Fig. 8.8. The background information on tensile strength was discussed previously. iii. Combined Shear and Tension on an Arc Spot Weld For arc spot weld connections subjected to a combination of shear and tension, the following interaction check shall be applied: ( )1.5 π ≤ 0.15, no interaction check is required. If πat ( )1.5 π If > 0.15, πat ( )1.5 ( )1.5 π π + ≤1 (8.29) πav πat where For other applications for both Eqs. (8.27) and (8.28), Ω = 3.00 (ASD) { 0.50 (LRFD) π= 0.40 (LSD) Both Eqs. (8.27) and (8.28) are limited to the following conditions: tda Fu ≤ 3 kips (13.34 kN), emin ≥ d, Fxx ≥ 60 ksi (410 MPa, 4220 kg/cm2), Fu ≤ 82 ksi (565 MPa, 5770 kg/cm2 ) (of connecting sheets), and Fxx > Fu . All symbols were defined previously. It should be noted that Eq. (8.24) is derived from Eq. (8.1). Equations (8.25a) (8.25b), and (8.25c) are based on Eqs. (8.3), (8.5) and (8.4), respectively. Figure 8.19 π = Required tensile strength per connection fastener determined in accordance with ASD, LRFD, or LSD load combinations π = Required shear strength per connection fastener, determined in accordance with ASD, LRFD, or LSD load combinations Pat = Available tension strength in accordance with Eqs. (8.27) and (8.28) Pav = Available shear strength as given by Section Eqs. (8.25) and 8.26 In addition, the following limitations shall be satisfied: 1. 2. 3. 4. 5. Fu ≤ 105 ksi (724 MPa or 7380 kg/cm2 ), Fxx ≥ 60 ksi (414 MPa or 4220 kg/cm2 ), tda Fu ≤ 3 kips (13.3 kN or 1360 kg), Fu /Fy ≥ 1.02, and 0.47 in. (11.9 mm) ≤ d ≤ 1.02 in. (25.9 mm). Example 8.1. WELDED CONNECTIONS Example 8.1 Use the ASD and LRFD methods to determine the allowable load for the arc spot welded connection shown in Fig. 8.19. Use A1011 Grade 45 steel (Fy = 45 ksi, Fu = 60 ksi). Assume that the visible diameter of the arc spot weld is 34 in. and the dead load–live load ratio is 15 . SOLUTION A. ASD Method Prior to determination of the allowable load, the AISI requirements for using arc spot welds are checked as follows: 1. Since the thickness of the connected sheets is less than 0.15 in., arc spot welds can be made. 2. Because the thickness of the connected sheets is over 0.028 in., weld washers are not required. 3. The visible diameter d is 34 in., and πa = π − π‘ = 0.75 − 0.075 = 0.675 in. πe = 0.7π − 1.5π‘ = 0.70(0.75) − 1.5(0.075) Use πe = 0.4125 in. > 3 in. 8 (minimum size) OK 4. The distance from the centerline of any weld to the end of the sheet is 1.25 in. > (1.5π = 1.125 in.) OK 5. The clear distance between welds is 2 − π = 1.25 in. > d OK The clear distance between welds and end of member is 1 1.25 − = 0.875 in. > π 2 OK 6. The allowable load for the ASD method is based on the following considerations: a. Tensile Load for Steel Sheets. Based on Sections D2 and D3 of the AISI specification: i. For yielding [Eq. (6.2)], πal = ii. For fracture away from the connection [Eq. (6.3)], πa1 = π΄ πΉ πn = n u Ωt 2.00 (4.5 × 0.075)(60) = 10.125 kips 2.00 Use Pa1 = 9.09 kips. b. Tensile Load Based on End Distance (e = 1.25 in.) By using Eq. (8.68), = π΄nv = 2ntenet = 2[2(1.25 − 0.375) + 2(2.00 − .75)](0.075) = 0.638 in2 πn = 0.6πΉu π΄nv = 0.6(60)(0.638) = 22.95 kips ππ2 = 22.95β2.50 = 9.18 kips c. Shear Capacity of Welds. By using Eq. (8.24) and E60 electrodes, πa3 = (4ππe2 β4)(0.75πΉxx ) Ω = 9.43 kips = 0.4125 in. = 0.55π π΄g πΉy πn = Ωt 1.67 (4.5 × 0.075)(45) 1.67 = 9.09 kips 309 = π(0.4125)2 (0.75 × 60) 2.55 d. Strength of Connected Sheets Around Welds. ( ) √ ππ 29,500 0.675 = = 9 < 0.815 = 18.07 π‘ 0.075 60 By using Eq. (8.25a) 4(2.20tda πΉu ) Ω 4(2.20)(0.075)(0.675)(60) = 2.20 = 12.15 kips πa4 = On the basis of the above considerations, the allowable load for the ASD method is the smallest value, that is, 9.09 kips, which is governed by the tensile load for yielding of steel sheets. B. LRFD Method As the first step of the LRFD method, the AISI requirements for using arc spot welds should be checked as the ASD method. From items 1–5 for the ASD method, the layout of the spot welds are satisfied with the AISI requirements. The design strength πPn for the LRFD method is based on the following considerations: = a. Tensile Load for Steel Sheets. Based on Sections D2 and D3 of the AISI specification: 310 8 CONNECTIONS i. For yielding [Eq. (6.2)], πt πn = πt πn = πt (π΄g πΉy ) = (0.90)(4.5 × 0.075)(45) = 13.67 kips ii. For fracture away from the connections [Eq. (6.3)], πt πn = πt πn = πt (π΄n πΉu ) = (0.75)(4.5 × 0.075)(60) = 15.19 kips Use πt πn = 13.67 kips. b. Tensile Load Based on End Distance (e = 1.25 in.). Using Eq. (8.68) for four spot welds, π΄nv = 2ntenet = 2[2(1.25 − 0.375) + 2(2.00 − .75)](0.075) = 0.638 in2 πn = 0.6πΉu π΄nv = 0.6(60)(0.638) = 22.95 kips ππn = 0.6(22.95) = 13.77 kips c. Shear Capacity of Welds. By using Eq. (8.26) and E60 electrodes, ) ( 1 ππn = π(4) ππe2 (0.75πΉxx ) 4 = (0.60)(π)(0.4125)2 (0.75 × 60) = 14.43 kips d. Strength of √ Connected Sheets Around Welds. Since πa βπ‘ < 0.815 πΈβπΉu , use Eq. (8.25a), ππn = π(4)(2.20tda πΉu ) The allowable load based on the LRFD method is πD + πL = 1.49 + 7.43 = 8.92 kips It can be seen that the LRFD method permits a slightly smaller allowable load than the ASD method. The difference between these two design approaches for this particular case is less than 2%. 8.3.2.5 Arc Seam Welds For arc seam welds (Fig. 8.10), Section J2.3 of the AISI North American Specification specifies that the nominal shear strength (resistance) Pn of an arc seam weld is the smaller of the values computed by Eqs. (8.30) and (8.31): i. Nominal Shear Strength Based on Shear Capacity of Weld. ( 2 ) πππ πn = (8.30) + Ldπ 0.75πΉxx 4 ii. Nominal Shear Strength Based on Strength of Connected Sheets. πn = 2.5tF u (0.25πΏ + 0.96ππ ) (8.31) For Eqs. (8.30) and (8.31), Ω = 2.55 (ASD) π = 0.60 (LRFD) = 0.50 (LSD) d = width of arc seam weld L = length of seam weld not including circular ends (for computation purposes, L should not exceed 3d) = (0.70)(4)(2.20 × 0.075 × 0.675 × 60) = 18.71 kips Based on the above four considerations, the controlling design strength is 13.67 kips, which is governed by the tensile load for yielding of steel sheets. According to the load factors and load combinations discussed in Section 1.8.2.2, the required strength for the given dead load–live load ratio of 15 is computed as follows: πu2 = 1.2πD + 1.6πL = 1.2πD + 1.6(5πD ) = 9.2πD (Eq. 1.5b) where PD = applied load due to dead load PL = applied load due to live load The definitions of da , de , Fu , and Fxx and the requirements for minimum edge distance are the same as those for arc spot welds. Equation (8.30) is derived from Eq. (8.12) and Eq. (8.31) is based on Eq. (8.13). iii. Shear Strength of Top Arc Seam Sidelap Welds The nominal shear strength [resistance], Pnv , for longitudinal loading of top arc seam sidelap welds shall be determined in accordance with Eq. (8.32). The following limits shall apply: (a) hst ≤ 1.25 in. (31.8 mm), (b) Fxx ≥ 60 ksi (414 MPa), (c) 0.028 in. (0.711 mm) ≤ t ≤ 0.064 in. (1.63 mm), and (d) 1.0 in. (25.4 mm) ≤ Lw ≤ 2.5 in. (63.5 mm). πnv = [4.0(Fπ’ βFπ π¦ )–1.52](π‘βLπ€ )0.33πΏπ€π‘ πΉπ’ Use Pu = 9.2PD . By using 9.2PD = 13.67 kips, Ω = 2.60 (ASD) πD = 1.49 kips π = 0.60 (LRFD) πL = 5πD = 7.43 kips = 0.55 (LSD) (8.32) WELDED CONNECTIONS where hst = nominal seam height. Fxx = Tensile strength of electrode classification Lw = Length of top arc seam sidelap weld t = Base steel thickness (exclusive of coatings) of thinner connected sheet Pnv = Nominal shear strength [resistance] of top arc seam sidelap weld Fu = Specified minimum tensile strength of connected sheets Fsy = Specified minimum yield stress of connected sheets 8.3.2.6 Fillet Welds According to Section J2.5 of the AISI North American Specification, the design strength of a fillet weld in lap and T-joints should not exceed the values computed by Eq. (8.33) for the shear strength of the fillet weld and by Eq. (8.34) or Eq. (8.35) for the strength of the connected sheets as follows: i. Nominal Strength Based on Shear Capacity of Weld. For t > 0.10 in. (3.8 mm), πn = 0.75π‘w LF xx (8.33) Ω = 2.55 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) ii. Nominal Strength Based on Strength of Connected Sheets a. Longitudinal Loading. When L/t < 25, ) ( πΏ tLF u πn = 1 − 0.01 (8.34a) π‘ Ω = 2.55 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) Figure 8.20 311 When L/t > 25, πn = tLF u (8.34b) Ω = 2.35 (ASD) { 0.65 (LRFD) π= 0.60 (LSD) b. Transverse Loading πn = tLF u (8.35) Ω = 2.35 (ASD) { 0.65 (LRFD) π= 0.60 (LSD) where Pn = nominal strength of a fillet weld L = length of fillet weld tw = effective throat, =0.707w1 or 0.707w2 , whichever is smaller w1 , w2 = leg size of fillet weld (Fig. 8.20) The definitions of t, Fu , and Fxx are the same as those used for arc spot welds. It should be noted that Eqs. (8.32), (8.33), and (8.34) are based on Eqs. (8.14), (8.15), and (8.16), respectively. Example 8.2 Use the ASD method to determine the allowable load for the welded connection using fillet welds, as shown in Fig. 8.21. Assume that A570 Grade 33 steel sheets and E60 electrodes are to be used. SOLUTION From Table 2.1, the yield point and the tensile strength of A1011 Grade 33 steel are 33 and 52 ksi, respectively. The allowable load P can be determined as follows: 1. Allowable Tensile Load for Steel Sheet. Based on Sections D2 and D3 of the AISI Specification: Leg sizes of fillet welds1.4: (a) lap joint; (b) t-joint. 312 8 CONNECTIONS i. Nominal Strength Based on Shear Capacity of Weld. For t > 0.10 in. (3.8 mm), πn = 0.75π‘w LF xx (8.36) Ω = 2.55 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) Figure 8.21 Example 8.2. i. For yielding [Eq. (6.2)], π΄g πΉy π πal = n = Ωt 1.67 (2.0 × 0.105)(33) 1.67 = 4.15 kips = ii. For fracture away from the connections [Eq. (6.3)], π π΄ πΉ πal = n = n n Ωt 2.00 (2.0 × 0.105)(52) = 5.46 kips = 2.00 Use Pa1 = 4.15 kips. 2. Allowable Load for Longitudinal Fillet Welds. Since L/t = 2/0.105 = 19.05 < 25, use Eq. (8.34a), [1 − 0.01(πΏβπ‘)]tLF u πL = Ω [1 − 0.01(19.05)](0.105)(2)(52) = 2.55 = 3.46 kips per weld Using two longitudinal welds πa2 = 2πL = 2 × 3.46 = 6.92 kips Because the thickness of steel sheet is less than 0.10 in., it is not necessary to use Eq. (8.30). Since Pa1 <Pa2 , the allowable tensile load is governed by the tensile capacity of steel sheet, that is, πa = 4.15 kips The use of the LRFD method can be handled in the same way as Example 8.1. 8.3.2.7 Flare Groove Welds On the basis of Section J2.6 of the AISI North American specification, the nominal strength of each flare groove weld should be determined as follows: ii. Nominal Strength Based on Strength of Connected Sheet a. Transverse Loading (Fig. 8.14) πn = 0.833tLF u (8.37) Ω = 2.55(ASD) { 0.60 (LRFD) π= 0.50 (LSD) b. Longitudinal Loading (Figs. (8.22a–8.22f)) If t ≤ tw < 2t or if the lip height is less than the weld length L, (8.38a) πn = 0.75tLF u If tw > 2t and the lip height is equal to or greater than L, (8.38b) πn = 1.50tLF u Using Eqs. (8.37) and (8.38), Ω = 2.80 (ASD) { 0.55 (LRFD) π= 0.45 (LSD) In Eqs. (8.36) through (8.38), Pn = nominal strength (resistance) of flare groove weld h = height of lip L = length of the weld tw = effective throat of flare groove weld filled flush to surface (Figs. 8.22c and 8.22d) For flare bevel groove weld tw = 5/16R For flare V-groove weld tw = 1/2R [3/8R when R > 1/2 in. (12.7 mm)] tw = effective throat of flare groove weld not filled flush to surface = 0.707 w1 or 0.707 w2 , whichever is smaller. (Figs. 8.22e and 8.22f) tw = larger effective throat than those above shall be permitted if measurement shows that the welding procedure to be used consistently yields a large value of tw R = radius of outside bend surface w1 , w2 = leg of weld (see Figs. 8.22e and 8.22f) Fu , Fxx were defined previously WELDED CONNECTIONS 313 (d) (c) Figure 8.22 (a) Shear in longitudinal flare bevel groove weld.1.314,1.345,1.417 (b) Shear in longitudinal flare V-groove weld.1.314,1.345,1.417 (c) Flare bevel groove weld (filled flush to surface, w1 = R).1.314,1.345,1.417 It should be noted that Eqs. (8.36), (8.37), and (8.38) are derived from Eqs. (8.17), (8.18), (8.19), and (8.20). Example 8.3 Use the ASD method to design a welded connection as shown in Fig. 8.23 for the applied load of 15 kips. Consider the eccentricity of the applied load. Use A606 Grade 50 steel (Fy = 50 ksi and Fu = 70 ksi) and E70 electrodes. SOLUTION Considering the eccentricity of the applied load, it is desirable to place the welds so that their centroids coincide with the centroid of the angle section. It should be noted that weld Figure 8.22 (d) Flare bevel groove weld (filled flush to surface, w1 = R).1.314 (e) Flare bevel groove weld (not filled flush to surface, w1 > R).1.314 (f) Flare bevel groove weld (not filled flush to surface, w1 < R).1.134 L1 is a flare groove weld, weld L2 is a transverse fillet weld, and weld L3 is a longitudinal fillet weld. Let P2 be the allowable load of end weld L2 . By using Eq. (8.35) for transverse fillet welds tLF u Ω (0.135)(2.0)(70) = = 8.04 kips 2.35 Taking moments about point A, π2 = P(1.502) − P1 (2.0) − π2 (1.0) = 0 15(1.502) − π1 (2.0) − 8.04(1.0) = 0 π1 = 7.25 kips π3 = π − (π1 + π2 ) β 0 314 8 CONNECTIONS Figure 8.23 For the flare groove weld subjected to longitudinal loading, with the assumption that t ≤ tw < 2t, the allowable load according to Eq. 8.38a is 0.75tLF u Ω 0.75(0.135)(1)(70) = = 2.53 kipsβin. 2.80 The required length L1 is πa = πΏ1 = π1 7.25 = = 2.87 in. πa 2.53 Use L1 = 3 in. For weld length L3 , use the minimum length of 34 in. specified in Section 2.3.3.1 of the AWS code, even though P3 is approximately equal to zero. Example 8.3. 8.3.4 Resistance Welds Resistance welds (including spot welding and projection welding) are mostly used for shop welding in cold-formed steel fabrication (Fig. 8.24). The nominal shear strengths for spot welding (Table 8.1) are based on Section E2.6 of the 1996 AISI Specification, which is based on Ref. 8.33 for outside sheets of 0.125 in. or less in thickness and Ref. 8.34 for outside sheets thicker than 0.125 in. The safety factor used to determine the allowable shear strength is 2.5 and the resistance factor used for the LRFD method is π = 0.65. Values for intermediate thicknesses may be obtained by straight-line interpolation. 8.3.3 Additional Design Information on Welded Connections The preceding discussion and design examples were based on the AISI North American Specification. Blackburn and Sputo8.120 performed a comprehensive study of the available arc spot weld data and concluded that the Specification equations were generally conservative and offered recommendations for improvements for the design provisions. For additional information concerning details of welded connections, workmanship, technique, qualification, and inspection, the reader is referred to the AWS code.8.96 In addition to the research work conducted at Cornell and the design criteria being used in the United States, other research projects on welded connections have been conducted by Baehre and Berggren,8.4 Stark and Soe-tens,8.22 Kato and Nishiyama,8.23 Snow and Easterling,8.99 and others1.419,1.420 . These references also discuss design considerations and testing of welded connections. An economic study of the connection safety factor has been reported by Lind, Knab, and Hall in Ref. 8.24. Design information on tubular joints can be found in Refs. 8.25–8.32 and 8.68–8.70. Figure 8.24 Resistance welds. Table 8.1 Nominal Shear Strength for Spot Welding1.314 Thickness of Thinnest Outside Sheet (in.) 0.010 0.020 0.030 0.040 0.050 0.060 0.070 Nominal Shear Strength per Spot (kips) Thickness of Thinnest Outside Sheet (in.) Nominal Shear Strength per Spot (kips) 0.13 0.48 1.00 1.42 1.65 2.28 2.83 0.080 0.090 0.100 0.110 0.125 0.190 0.250 3.33 4.00 4.99 6.07 7.29 10.16 15.00 WELDED CONNECTIONS The above tabulated values may also be applied to pulsation welding and spot welding medium-carbon and low-alloy steels with possibly higher shear strengths. It is interesting to note that if the shear strength specified in the AISI Specification is used for spot welding galvanized steel sheets, a relatively larger safety factor may be obtained for the ASD method.8.35 It should be noted that special welding procedures may be required for the welding of low-alloy steels. In all cases, welding should be performed in accordance with the AWS recommended practices.8.33,8.34,8.104 In 1999, the following equations for the nominal shear strength of spot welds were developed to replace the tabulated values given in Table 8.11.333 : 1. For 0.01 in. (0.25 mm) ≤ t < 0.14 in. (3.56 mm), β§144π‘1.47 (for π‘ in inches and βͺ Pn in kip) βͺ πn = β¨ 1.47 (for π‘ in mm and βͺ5.51π‘ βͺ Pn in kN) β© (8.39a) (8.39b) 2. For 0.14 in. (3.56 mm) ≤ t < 0.18 in. (4.57 mm), β§43.4π‘ + 1.93 (for π‘ in inches and βͺ Pn in kips) βͺ πn = β¨ βͺ7.6π‘ + 8.57 (for π‘ in mm and βͺ Pn ) β© (8.40π) (8.40b) The upper limit of Eq. (8.39) was selected to best fit the data provided in Table 2 of Ref. 8.33 and Table 1 of Ref. 8.34. Equation 8.40 is limited to t ≤ 0.18 in. (4.57 mm) due to the thickness limit set forth in the AISI North American Specification. Table 8.1 and Eqs. (8.39) and (8.40) provide only the nominal shear strength for spot welding. If the tensile strength of spot welding is required, it can be obtained either from tests or from the following empirical formulas for tensile and shear strengths proposed by Henschkel8.36 : 1. Tensile Strength [ 2. Shear Strength π + π − (fC + πMn ) πΉu − π [ ( )] Mn S = tπΉu π· πΌ − π½ πΆ + 20 N = tensile strength of spot welding S = shear strength of spot welding t = sheet thickness Fu = tensile strength of steel sheet C = carbon content Mn = manganese content D = weld nugget diameter a, b, c, f, g, πΌ, π½ = coefficients determined from test results (see Ref. 8.36 for detailed information) where It should be noted that Henschkel’s study was based on the following ranges of material: 1. Thickness of steel sheet: 0.008–0.500 in. (0.2– 12.7 mm) 2. Tensile strength of material: 37,500–163,800 psi (258–1129 MPa) 3. Carbon content: 0.01–1.09% 4. Manganese content: 0.03–1.37% From the above two equations, the relationship between tensile and shear strengths of spot welding can be expressed as follows: π π = π (πΉu − π)(πΌ − π½C − 0.05π½Mn ) π − fC − πMn πΌ − π½C − 0.05π½Mn Using the constants given in Ref. 8.36, it can be seen that for the steels specified in the AISI North American Specification the tensile strength of spot welding is higher than 25% of the shear strength. See Example 8.8 for the design of welded connections using resistance welds. + where t is the thickness of the thinnest outside sheet. N = tπΉu π· 315 ] 8.3.5 Shear Lag Effect in Welded Connections of Members When a tension member is not connected through all elements, such as when an angle is connected through only one leg, the stress distribution in the cross section is nonuniform. This phenomenon is referred to as “shear lag,” which has a weakening effect on the tensile capacity of the member. For the design of hot-rolled steel shapes, the AISC Specification uses the effective net area Ae for determining the nominal strength. The effective net area is computed as π΄e = πsl π΄n in which U is the reduction factor and An is the net area. 316 8 CONNECTIONS For cold-formed steel design, the following Specification Section E2.7 was added in the Supplement in 19991.333 and was retained for subsequent editions of the Specification1.345,1.417 but Usl shall not be less than 0.5 where J6.2 Shear Lag Effect in Welded Connections of Members Other Than Flat Sheets The nominal strength of a welded member shall be determined in accordance with Section D3. For fracture and/or yielding in the effective net section of the connected part, the nominal tensile strength, Pn , shall be determined as follows: πnt = π΄e Fu (8.41) Ω = 2.50 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) 1. When the load is transmitted only by transverse welds: A = area of directly connected elements Usl = 1.0 2. When the load is transmitted only by longitudinal welds or by longitudinal welds in combination with transverse welds: A = gross area of member, Ag Usl = 1.0 for members when the load is transmitted directly to all of the cross-sectional elements Otherwise, the reduction coefficient Usl is determined as follows: a. For angle members: Usl = 1.0 − 1.20π₯ < 0.9 πΏ (8.42) but U shall not be less than 0.4 b. For channel members: Usl = 1.0 − 0.36π₯ < 0.9 πΏ The above design provisions were adapted from the AISC design approach. Equations (8.42) and (8.43) are based on the research work conducted by Holcomb, LaBoube, and Yu at the University of Missouri–Rolla on bolted connections.6.24,6.25 8.4 where Fu is the tensile strength of the connected part as specified in Section A3.1 or A3.1.2 and Ae = AUsl is the effective net area with Usl defined as follows: (8.43) x = distance from shear plane to centroid of the cross section (Fig. 8.25) L = length of longitudinal welds (Fig. 8.25) BOLTED CONNECTIONS The structural behavior of bolted connections in cold-formed steel construction is somewhat different from that in hot-rolled heavy construction, mainly because of the thinness of the connected parts. Prior to 1980, the provisions included in the AISI Specification for the design ofdbolted connections were developed on the basis of the Cornell tests conducted under the direction of George Winter.8.37–8.40 These provisions were updated in 19801.4 to reflect the results of additional research performed in the United States4.30,8.41–8.46 and to provide a better coordination with the specifications of the Research Council on Structural Connections8.47 and the AISC.1.148 In 1986, design provisions for the maximum size of bolt holes and the allowable tension stress for bolts were added in the AISI Specification. The 1996 edition of the Specification combined the ASD and LRFD design provisions with minor revisions. The shear lag effect on bolted connections were considered in the Supplement to the 1996 Specification. New bearing equations were adopted in the 2001 edition1.336 and retained in the 2007 edition of the Specification. The 2012 and 2016 Specifications included provisions for bearing connections having short-slotted holes. Figure 8.25 Determination of x for sections using fillet welds.1.333,1.346,1.414 BOLTED CONNECTIONS 317 8.4.1 Research Work and Types of Failure Mode Since 1950, numerous bolted connections using thin sheets with A307 bolts and A325 high-strength bolts have been tested at Cornell University and other institutions. The purposes of these research projects were to study the structural performance of bolted connections and to provide necessary information for the development of reliable design methods. A summary of this research is provided by Yu.1.354 Results of tests indicate that the following four basic types of failure usually occur in the cold-formed steel bolted connections: 1. Longitudinal shearing of the sheet along two parallel lines (Fig. 8.26a) 2. Bearing or piling up of material in front of the bolt (Fig. 8.26b) 3. Tearing of the sheet in the net section (Fig. 8.26c) 4. Shearing of the bolt (Fig. 8.26d) These four failure modes are also illustrated in Fig. 8.27. In many cases, a joint is subject to a combination of different types of failure modes. For example, the tearing of the sheet is often caused by the excessive bolt rotation and dishing of the sheet material.8.45,6.23 8.4.1.1 Longitudinal Shearing of Steel Sheets (Type I Failure) When the edge distance e as shown in Figs. 8.27a and 8-28 is relatively small, connections usually fail in longitudinal shearing of the sheet along two parallel lines. Figure 8.27 Types of failure of bolted connections: (a) longitudinal shear failure of sheet (type I); (b) bearing failure of sheet (type II); (c) tensile failure of sheet (type III); (d) shear failure of bolt (type IV). Figure 8.28 Figure 8.26 Types of failure of bolted connections.8.37 Dimensions s and e used in bolted connections. Research1.354 has shown that for bolted connections having small e/d ratios the bearing stress at failure can be predicted by πb π = (8.44) πΉπ’ π 318 8 CONNECTIONS Figure 8.29 Determination of x for sections using bolted connections.1.346,1.417 where π b = ultimate bearing stress between bolt and connected part, ksi Fu = tensile strength of connected part, ksi e = edge distance, in. d = bolt diameter, in. Equation (8.44) is based on the results of bolted connection tests with the following parameters8.46 : 3 − 1 in. (4.8–25.4 mm) Diameter of bolt d: 16 Thickness of connected part t: 0.036–0.261 in. (0.9–6.6 mm) Edge distance e: 0.375–2.5 in. (9.5–63.5 mm) Yield point of steel Fy : 25.60–87.60 ksi (177–604 MPa, 1800–6150 kg/cm2 ) Tensile strength of steel Fu : 41.15–91.30 ksi (284–630 MPa, 2890–6420 kg/cm2 ) e/d ratio: 0.833–3.37 d/t ratio: 2.61–20.83 Fu /Fy ratio: 1.00–1.63 The dimension of the specimens and the test results are given in Ref. 8.45. By substituting π b = Pu /dt into Eq. (8.44), Eq. (8.45) can be obtained for the required edge distance e, π π= u (8.45) πΉu π‘ This equation was also used for the specifications of the Research Council on Structural Connections8.47,8.48 and the AISC.1.148 In 2016, this equation was replaced by the shear rupture equation discussed in Section 8.8. 8.4.1.2 Bearing or Piling Up of Steel Sheet (Type II Failure) When the edge distance is sufficiently large (i.e., for large e/d ratios), the connection may fail by bearing or piling up of steel sheet in front of the bolt, as shown in Fig. 8.27b. Additional studies indicate that the bearing strength of bolted connections depends on several parameters, including the tensile strength of the connected part, the thickness of the connected part, the types of joints (lap joints or butt joint), single-shear or double-shear conditions, the diameter of the bolt, the Fu /Fy ratio of the connected part, the use of washers, the “catenary action” of steel sheets, and the rotation of fasteners. In 2010, Yu and Xu8.122 studied bolted connections having oversized and short-slotted holes. Based on their study, new bearing factors, C, and modification factors, mf , were adopted by the specification. Equation (8.46) was developed for determining the ultimate bearing capacity on the basis of the applicable parameters. This equation was developed from the available test data8.105,8.106 : (8.46) πn = πΆ πf π π‘ πΉu where C = bearing factor, determined in accordance with Table 8.2 mf = modification factor for type of bearing connection determined in accordance with Table 8.3 d = nominal bolt diameter t = uncoated sheet thickness Fu = tensile strength of sheet. It should be noted that Eq. (8.46) is applicable only when the deformation around the bolt holes is not a design consideration. If the deformation around the bolt holes is a design consideration, research has determined that the nominal bearing strength is given by the following equation6.25 : πn = (4.64π‘ + 1.53) π π‘ πΉu (with π‘ in inches) (8.47a) For SI units: πn = (0.183π‘ + 1.53) π π‘ πΉu (with π‘ in mm) (8.47b) All symbols were defined previously. The above design equations were developed from the research conducted at the University of Missouri–Rolla to recognize the hole elongation prior to reaching the limited bearing strength of a bolted connection.6.24,6.25 The movement of the connection was limited to 0.25 in. (6.4 mm), which is consistent with the permitted elongation prescribed BOLTED CONNECTIONS Table 8.2 319 Bearing Factor C1.417 Connections With Standard Holes Connections With Oversized or Short-Slotted Holes Thickness of Ratio of Fastener Connected Part, t, Diameter to Member C in. (mm) Thickness, d/t 0.024 ≤ t < 0.1875 (0.61 ≤ t < 4.76) d/t < 10 10 ≤ d/t ≤ 22 d/t > 22 Ratio of Fastener Diameter to Member C Thickness, d/t 3.0 4 – 0.1(d/t) 1.8 d/t < 7 7 ≤ d/t ≤ 18 d/t > 18 3.0 1 + 14/(d/t) 1.8 Note: π Oversized or short-slotted holes within the lap of lapped or nested Z-members as defined in Section J3 are permitted to be considered as standard holes. Table 8.3 Modification Factor mf for Type of Bearing Connection1.417 Type of Bearing Connection mf Single shear and outside sheets of double shear connection using standard holes with washers under both bolt head and nut Single shear and outside sheets of double shear connection using standard holes without washers under both bolt head and nut, or with only one washer Single shear and outside sheets of double shear connection using oversized or short-slotted holes parallel to the applied load without washers under both bolt head and nut, or with only one washer Single shear and outside sheets of double shear connection using short-slotted holes perpendicular to the applied load without washers under both bolt head and nut, or with only one washer Inside sheet of double shear connection using standard holes with or without washers Inside sheet of double shear connection using oversized or short-slotted holes parallel to the applied load with or without washers Inside Sheet of Double Shear Connection Using Short-Slotted Holes Perpendicular to the Applied Load With or Without Washers 1.00 0.75 0.70 0.55 1.33 1.10 0.90 Note: Oversized or short-slotted holes within the lap of lapped or nested Z-members as defined in Section J3 are permitted to be considered as standard holes. in the AISC specification for hot-rolled steel shapes and built-up members. 8.4.1.3 Tearing of Sheet in Net Section (Type III Failure) In bolted connections, the type of failure by tearing of the sheet in the net section is related to the stress concentration caused by 1. The presence of holes 2. The concentrated localized force transmitted by the bolt to the sheets Previous tests conducted at Cornell University for connections using washers under the bolt head and nut have indicated that plastic redistribution is capable of eliminating the stress concentration caused by the presence of holes even for low-ductility steel.8.39 However, if the stress concentration caused by the localized force transmitted by the bolt to the sheet is pronounced, the strength of the sheet in the net section was found to be reduced for connections having relatively wide bolt spacing in the direction perpendicular to the transmitted force. The effects of the d/s ratio on the tensile strength of bolted connections with washers is discussed in Ref. 1.354. An additional study conducted at Cornell on connections using multiple bolts has shown that the sharp stress concentration is much relieved when more than one bolt in line is used and the failure in the net section in two-bolt (r = 12 ) and three-bolt (r = 13 ) tests occurred at a much higher stress than 320 8 CONNECTIONS in a single-bolt (r = 1) connection. The following formulas have been developed to predict the failure stress in the net section: [ ( )] π π πΉu ≤ πΉu when ≤ 0.3 πnet = 1 − 0.9π + 3π π π (8.48) π > 0.3 (8.49) π failure stress in net section, ksi force transmitted by bolt or bolts at the section considered divided by the force in the member at that section bolt diameter, in. spacing of bolts perpendicular to line of stress, in. ultimate tensile strength of steel sheets, ksi πnet = πΉu where π net = r = d = s = Fu = when The correlations between Eq. (8.48) and the test data is discussed by Yu in Ref. 1.354. The test data reflects the following parameters8.46 : Diameter of bolt d: 14 – 1 − 18 in. (6.4–28.6 mm) Thickness of steel sheet t: 0.0335–0.191 in. (0.9–4.9 mm) Width of steel sheet s: 0.872–4.230 in. (22–107 mm) Yield point of steel Fy : 26.00–99.40 ksi (179–685 MPa, 1830–6990 kg/cm2 ) Tensile strength of steel Fu : 41.15–99.80 ksi (284–688 MPa, 2890–7020 kg/cm2 ) d/s ratio: 0.063–0.50 d/t ratio: 3.40–21.13 When washers are not used and when only one washer is used in bolted connections, the failure stress in the net section π net can be determined by [ ( )] π πΉu ≤ πΉu (8.50) πnet = 1.0 − π + 2.5π π The correlation between Eq. (8.50) and the test data is presented by Yu in Ref. 1.354. Research conducted at the University of Sydney revealed that for flat sheet connections having multiple rows of bolts in the line of force the strength reduction represented by Eqs. (8.48) and (8.50) is not required.8.107 Fox and Schuster8.123 performed additional studies and developed shear lag reduction factors for flat sheet connections subject to tension rupture. Based on studies for sections other than flat sheets, shear lag reduction factors were developed by Teh and Gilbert8.124 that apply to both single and multiple bolts in the line of the force, and single and double shear connections and are in the 2016 edition of the Specification. See Section 8.8. 8.4.1.4 Shearing of Bolt (Type IV Failure) A number of double-shear and single-shear tests were performed at Cornell University in the 1950s to study the type of failure caused by shearing of the bolt.8.37,8.38 It was found that the shear–tension strength ratio is independent of the bolt diameter, and the ratios are equal to about 0.62 and 0.72 for double-shear and single-shear tests, respectively. In view of the fact that the failure by shearing of the bolt is more sudden than that in the sheets being connected, a conservative shear-to-tension ratio of 0.6 has been used in the past for both double- and single-shear conditions in the development of design provisions, even though the extremes of test values ranged from 0.52 to 1.0; that is, the type of failure by shearing of the bolt occurs at a strength equal to 0.6 times the tensile strength of the bolt. 8.4.2 AISI Design Criteria for Bolted Connections Based upon the results of tests summarized in Section 8.4.1 and past design experience, Section J3 of the 2016 edition of the AISI North American Specification includes a number of requirements for the design of bolted connections are summarized herein. 8.4.2.1 Thickness Limitations On the basis of the same reasons discussed in Section 8.3.2.1 for the design of welded connections, Section J3 of the Specification is applicable only to the design of bolted connections for cold-formed 3 in. (4.8 mm) in thicksteel members that are less than 16 3 ness. For materials not less than 16 in. (4.8 mm), the AISC specification 1.411 should be used for the design of bolted connections in cold-formed steel structures. 8.4.2.2 Materials Prior to 1980, the AISI design provisions concerning the allowable shear stresses for mechanical fasteners were limited to A307 and A325 bolts. Because the maximum thickness for cold-formed steel members was increased in 1977 from 12 in. (12.7 mm) to 1 in. (25.4 mm), other high-strength bolts, such as A354, A449, and A490 bolts, were added to the 1980 specification for bolted connections. In view of the fact that A325 and A490 bolts are available only for a diameter of 12 in. (12.7 mm) and larger, whenever smaller bolts [less than 12 in. (12.7 mm) in diameter] are required in a design, A449 and A354 Grade BD bolts should be used as equivalents of A325 and A490 bolts, respectively. For other types of fasteners, which are not listed in Section J3 of the AISI North American Specification, drawings should indicate clearly the type and size of fasteners to be employed and the design force. BOLTED CONNECTIONS 8.4.2.3 Bolt Installation The requirement for bolt installation was added to the AISI Specification since 1980 to ensure that bolts are properly tightened according to acceptable practice. Because the required pretension in bolts usually varies with the types of connected part, fasteners, applied loads, and applications, no specific provisions are provided in the AISI North American Specification for installation. The effect of torques on the strength of bolted connections has been studied in the past and was reported in Ref. 8.45. 8.4.2.4 Maximum Sizes of Bolt Holes The 1986 and the 1996 editions of the AISI Specification include the maximum sizes of standard holes, oversized holes, short-slotted holes, and long-slotted holes, as shown in Table 8.4. Standard holes should be used in bolted connections, except that oversized and slotted holes may be used as approved by the designer. Additional requirements are given in the AISI North American Specification for the use of oversized and slotted holes. Shear rupture provisions are found in Section J6 of the 2016 specification, see Section 8.8 for a discussion of this limit state. In addition to the shear rupture requirements, Section J3.1 and J3.2 of the AISI North American Specification also includes the following requirements concerning minimum spacing and edge distance in the line of stress: 1. The minimum distance between centers of bolt holes should not be less than 3d. In addition, the minimum distance between centers of bolt holes shall provide clearance for bolt heads, nuts, washers and the wrench. 2. The distance from the center of any standard hole to the end or other boundary of the connecting member should not be less than 1 12 d. Table 8.4 321 3. For oversized and slotted holes, the clear distance between edges of two adjacent holes should not be less than 2d and the distance between the edge of the hole and the end of the member should not be less than d. 8.4.2.5 Tensile Strength of Connected Parts at Connection Prior to 1999, the tensile strength on the net section of connected parts was determined in accordance with Specification Section E3.2 in addition to the requirements of Specification Section C2. In Section E3.2, the nominal tensile strength on the net section of the bolt connected parts was determined by the tensile strength of steel Fu and the ratios r and d/s. These design equations represent the shear lag effect on the tensile capacity of flat sheets with due consideration given to the use of washers and the type of joints, either a single-shear lap joint or a double-shear butt joint. During recent years, research work has been conducted by Holcomb, LaBoube, and Yu at the University of Missouri–Rolla to study the effect of shear lag on the tensile capacity of angles and channels as well as flat steel sheets.6.24,6.25 The same project included a limited study of the behavior of bolted connections having staggered hole patterns. It was found that when a staggered hole pattern is involved the net area can be determined by a design equation ′ using the well-known parameter s 2 /4g. Based on the research findings, the 2016 edition of the AISI North American Specification includes design guidance in Section J6 to deal with the determination of the nominal tensile strength for (a) flat sheet connections not having staggered hole patterns, (b) flat sheet connections having staggered hole patterns, and (c) structural shapes including angles and channels. See Section 8.8 for a discussion of these provisions. Maximum Sizes of Bolt Holes1.417 Nominal Bolt Diameter, d (in.) Standard Hole Diameter, dh (in.) Oversized Hole Diameter, dh (in.) Short-Slotted Hole Dimensions (in.) Long-Slotted Hole Dimensions (in.) d < 1/2 1/2 ≤ d < 1 d=1 d≥1 d + 1/32 d + 1/16 11/8 d + 1/8 d + 1/16 d + 1/8 11/4 d + 5/16 (d + 1/32) by (d + 1/4) (d + 1/16) by (d + 1/4) (11/8) by (15/16) (d + 1/8) by (d + 3/8) (d + 1/32) by (21/2 d) (d + 1/16) by (21/2 d) (11/8) by (21/2) (d + 1/8) by (21/2 d) Note: 1. The alternative short-slotted hole is only applicable for d = 1/2 in. Alternative Short-Slotted Holea Dimensions (in.) 9/16 by 7/8 322 8 CONNECTIONS 8.4.2.6 Bearing Strength between Bolts and Connected Parts a. Deformation Around the Bolt Holes Is Not a Design Consideration. The nominal bearing strength (resistance) of the connected sheet for each loaded bolt is given in Section J3.3.1 of the Specification as πn = πΆπf ππ‘πΉu (8.51) Ω = 2.50 (ASD) { 0.60 (LRFD) π= 0.50 (LSD) where C = bearing factor, determined in accordance with Table 8.2 mf = modification factor for type of bearing connection determined in accordance with Table 8.3 d = nominal bolt diameter t = uncoated sheet thickness Fu = tensile strength of sheet b. Deformation Around the Bolt Holes Is a Design Consideration. When the movement of the connection is critical and the deformation around bolt holes is a design consideration, nominal bearing strength should also be limited by Eq. (8.47), according to Section J3.3.2 of the 2016 edition of the Specification. For Eqs. (8.47a) and (8.47b), Ω = 2.22 (for ASD), π = 0.65 (for LRFD), and π = 0.55 (for LRFD). See Section 8.4.1.2 for additional discussion. 8.4.2.7 Shear and Tension in Bolts Section J3.4 of the AISI North American specification specifies that the nominal bolt strength Pn resulting from shear, tension, or a combination of shear and tension shall be calculated as follows: π n = π΄b πΉ Fnt = nominal tensile stress from Table 8.5 Fnt = nominal shear stress from Table 8.5 fv = required shear stress and Ω and π are also from Table 8.5. In addition, the required shear stress shall not exceed the allowable shear stress Fnv /Ω (ASD) or the design shear stress πFnv (LRFD) of the fastener. In Table 8.5, the allowable shear and tension stresses specified for A307, A325, and A490 bolts are approximately the same as those permitted by the AISC1.411 and the Research Council on Structural Connections for bearing-type connections.8.108 Slightly smaller allowable shear stresses are used for A449 and A354 Grade BD bolts with threads in the shear planes as compared with A325 and A490 bolts, respectively. Such smaller shear stresses are used because the average ratio of the root area to the gross area of the 1 -in. (6.4-mm) and 38 -in. (9.5-mm) diameter bolts is 0.585, 4 which is smaller than the average ratio of 0.670 for the 12 -in. (12.7-mm) and 1-in. (25.4-mm) diameter bolts. According to Ref. 1.159, these design values provide safety factors ranging from 2.25 to 2.52 against the shear failure of bolts. Example 8.4 Determine the allowable load for the bolted connection shown in Fig. 8.30. Use four 12 -in.-diameter A307 bolts with washers under the bolt head and nut. The steel sheets are A570 Grade 33 steel (Fy = 33 ksi and Fu = 52 ksi). Use ASD and LRFD methods. Assume that the dead load–live load ratio is 15 and that the deformation around bolt holes is not a design consideration. SOLUTION A. ASD Method In the determination of the allowable load, consideration should be given to the following items: (8.52) where Ab is the gross cross-sectional area of the bolt. When bolts are subject to shear or tension, the nominal stress Fn is given in Table 8.5 by Fnv for shear or Fnt for tension. The applicable values of Ω and π are also given in the same table. When bolt tension is involved, the pull-over strength of the connected sheet at the bolt head, nut, or washer shall be considered. When bolts are subject to a combination of shear and tension, β§ ΩπΉnt π ≤ πΉnt βͺ1.3πΉnt − πΉnv v βͺ βͺ (for ASD method) πΉnt′ = β¨ πΉ βͺ1.3πΉnt − nt πv ≤ πΉnt ππΉnv βͺ βͺ (for LRFD method) β© where • Shear, spacing, and edge distance in line of stress (Section 8.4.2.5) • Tensile strength of connected parts at connection (Section 8.4.2.6) (8.53π) (8.53π) Figure 8.30 Example 8.4. BOLTED CONNECTIONS Table 8.5 323 Nominal Tensile and Shear Strength for Bolts 1.417 Nominal Tensile Strength Fnt , ksi (MPa) Bolt Type ASTM A307 Grade A Bolts Nominal Shear Strength Fnv , ksi (MPa)a 1/4 in. ≤ d <1/2 in. (6.4 mm ≤ d < 12 mm) d ≥ 1/2 in. (12 mm) 1/4 in. ≤ d <1/2 in. (6.4 mm ≤ d < 12 mm) d ≥ 1/2 in. (12 mm) 40 (280) 45 (310) 24 (169)b 27 (188)b NA 90 (620) NA ASTM F3125 Grade A325/A325M Bolts: • When threads are not excluded from shear planes • When threads are excluded from shear planes 54 (372) 68 (457) ASTM A354 Grade BD Bolts: • When threads are not excluded from shear planes • When threads are excluded from shear planes 101 (700) 61 (411) 68 (457) 84 (579) 84 (579) 48 (334) 54 (372) 68 (457) 68 (457) 113 (780) ASTM A449 Bolts: • When threads are not excluded from shear planes • When threads are excluded from shear planes 81 (560) 90 (620) ASTM F3125 Grade A490/A490M Bolts: • When threads are not excluded from shear planes • When threads are excluded from shear planes 68 (457) NA 113 (780) NA 84 (579) Threaded Parts: • When threads are not excluded from shear planes • When threads are excluded from shear planes 0.675 Fu c 0.400 Fu 0.450 Fu 0.563 Fu 0.563 Fu 0.75 Fu Notes: π For end-loaded connections with a fastener pattern length greater than 38 in. (965 mm), Fnv should be reduced to 83.3 percent of the tabulated values. Fastener pattern length is the maximum distance parallel to the line of force between the centerline of the bolts connecting two parts with one faying surface. π Threads permitted in shear planes. π Tensile strength of bolt. 324 8 CONNECTIONS • Bearing strength between bolts and connected parts (Section 8.4.2.7) • Shear strength in bolts (Section 8.4.2.8) 1. Shear, Spacing, and Edge Distance in Line of Stress. The distance from the center of a standard hole to the nearest edge of an adjacent hole is 1 1 π1 = 2 − (π + 1β16) = 2 − (1β2 + 1β16) 2 2 = 1.72 in. The distance from the center of a standard hole to the end of the plate in the line of stress is Since e2 < e1 , the allowable load should be determined by e2 . Because Fu /Fy = 52/33 = 1.58 > 1.08, according to Eq. (8.73), the allowable shear strength of the connected sheet using four bolts can be computed as Anv = 2net = 2(4)(0.105)(1.0 − 1β2(1β2 + 1β16)) = 0.604 in2 Vn = 0.6Fu π΄nv = 0.6(52)(0.604) = 18.84 kips Pπ2 = 18.84β2.22 = 8.48 kips In addition, some other AISI requirements should be checked on the basis of Section J3.1 of the AISI North American Specification or Section 8.4.2.5 in this volume as follows: a. Distance between centers of bolt holes: OK b. Distance from center of any standard hole to end of plate: ( ) 1 1 in. > 1 π = 0.75 in. OK 2 2. Tensile Strength of Steel Sheets. Based on the AISI design criteria, the allowable tensile strength of the steel sheet can be determined under the following considerations: Based on Chapter D of the 2016 edition of the AISI North American specification, the allowable tensile strength can be computed as follows: i. For yielding [Eq. (6.2)], π΄g πΉy π πa = n = Ωt 1.67 = (4.0 × 0.105)(52) = 10.92 kips 2.00 Use Ta = 8.30 kips for the requirement of Chapter D of the specification. = According to Section J6.2 of the 2016 specification for flat sheet connections not having staggered holes, the tension rupture is determined by the following: Ant = Ag−nbdht = 4π₯0.105 − 2π₯(1β2 + 1β16)π₯0.105 = 0.302 in2 π2 = 1 in. 2 in. > (3π = 1.5 in.) ii. For fracture away from the connection [Eq. (6.3)], π΄ πΉ π πa = n = n u Ωt 2.00 (4.0 × 0.105)(33) = 8.30 kips 1.67 Ae = Usl π΄e = (0.9 + 0.1πβπ )Ant ( ( )) 1 = 0.9 + 0.1π₯ β2 π₯0.302 = 0.279 in2 2 Pnt = Fu π΄π = 52π₯0.279 = 14.53 kips Pa = Pnt βΩ = 14.53β2.22 = 6.54 kips Because Pa < Ta , use Pa = 6.54 kips 3. Bearing Strength between Bolts and Steel Sheets. According to Section J3.3.1 of the 2016 edition of the Specification, the allowable bearing strength per bolt is Cmf πΉu dt π πa = n = Ω 2.50 π = 4.76 π‘ Therefore C = 3.0 (Table 8.2) and mf = 1.0 (Table 8.3). ( ) 1 (0.105) = 8.19 kips = (3)(1.0)(52) 2 8.19 πa = = 3.27 kips 2.50 The allowable bearing strength for four bolts is π3 = 4 × 3.27 = 13.10 kips 4. Shear Strength in Bolts. From Table 8.5, the nominal shear stress for the 12 -in.-diameter A307 bolts is 27 ksi and the gross area of the bolt is 0.196 in.2 Therefore, the allowable shear strength for four bolts is 4(π΄b πΉnv ) π4 = Ω 4(0.196)(27) = = 8.82 kips 2.4 Comparing P1 , P2 , P3 , and P4 , the allowable load for the given bolted connection is 6.54 kips, which is governed by the tension rupture strength of sheet A at section a–a. BOLTED CONNECTIONS 325 B. LRFD Method For the LRFD method, the design considerations are the same as for the ASD method. The design strength can be calculated by applying some of the values used for the ASD method. 4. Shear Strength in Bolts. Based on Table 9, the design shear strength of four bolts is 1. Shear, Spacing, and Edge Distance in Line of Stress. Using Eq. (8.73) for Fu /Fy > 1.08, the design shear strength of a connected sheet using four bolts is Comparing the values of (πPn )1 , (πPn )2 , (πPn )3 , and (πPn )4 , the controlling design strength is 9.44 kips, which is governed by the tension rupture strength of sheet A at section a–a. π΄nv = 2net = 2(4)(0.105)(1.0 − 1β2(1β2 + 1β16)) = 0.604 in2 ππ = 0.6Fu Anv = 0.6(52)(0.604) = 18.84 kips πππ2 = 0.65π₯18.44 = 12.25 kips 2. Tensile Strength of Steel Sheets. Based on Chapter D of the 2016 edition of the specification, the design tensile strength of the connected sheet is: i. For yielding [Eq. (6.2)], π(πn )4 = 4(0.65)(π΄b πΉnv ) = 4(0.65)(0.196)(27) = 13.759 kips The required strength can be computed from Eqs. (1.5a) and (1.5b) for the dead load–live load ratio of 15 . From Eq. (1.5a), (πu )1 = 1.4πD + πL = 1.4πD + 5πD = 6.4πD From Eq. (1.5b), (πu )2 = π.2πD + 1.6πL = 1.2πD + 1.6(5πD ) = 9.2πD and 9.2PD controls. The dead load PD can be computed as follows: 9.2πD = 9.44 kips πt πn = (πt )(π΄g πΉy ) = (0.90)(4 × 0.105)(33) πD = 1.026 kip = 12.474 kips πL = 5πD = 5.130 kips ii. For fracture away from the connection [Eq. (6.3)], πt πn = πt (π΄n πΉn ) = (0.75)(4 × 0.105)(52) = 16.38 kips Use πtTn = 12.474 kips for the requirement of Chapter D of the specification. According to Section J6.2 of the 2016 specification for flat sheet connections not having staggered holes, the tension rupture is determined by the following: Aππ‘ = Aπ−nbdht = 4π₯0.105 − 2π₯(1β2 + 1β16)π₯0.105 = 0.302 in2 Aπ = Uπ π π΄π = (0.9 + 0.1πβπ )Aππ‘ ( ( )) 1 = 0.9 + 0.1π₯ β2 π₯0.302 = 0.279 in2 2 Pππ‘ = Fπ’ π΄π = 52π₯0.279 = 14.53 kips πPa = 0.65π₯14.53 = 9.44 kips Because πPa < Ta , use Pa = 9.44 kips 3. Bearing Strength between Bolts and Steel Sheets. The nominal bearing strength per bolt is the same as calculated for the ASD method, that is, Pn = 8.19 kips. The design bearing strength between four bolts and the steel sheet is (ππn )3 = 4(0.60)(8.19) = 19.656 kips The total allowable load based on the LRFD method is Pa = PD + PL = 6.156 kips. It can be seen that the LRFD method and the ASD method provide essentially the same available strength. Example 8.5 Check the adequacy of the bearing-type connection as shown in Fig. 8.31. Use four 12 -in.-diameter A325 bolts and A606 Grade 50 steel sheets (Fy = 50 ksi and Fu = 70 ksi). Assume that washers are used under the bolt head and nut and that threads are not excluded from shear planes. Use standard holes and the ASD method. The deformation around bolt holes is not a design consideration. SOLUTION 1. Shear, Spacing, and Edge Distance in Line of Stress. Since the inside sheet is thicker than the sum of the thickness of both outside sheets and the distance from the center of the hole to the end of the plate is the same for inside and outside sheets, the outside sheets will govern the design. Using Eq. (8.73), the allowable design shear strength of the outside sheet can be computed as follows: Anv = 2(4)(0.105)(1.0 − 1β2(1β2 + 1β16)) = 0.604 in2 326 8 CONNECTIONS Figure 8.31 Vn = 0.6Fu π΄nv = 0.6(70)(0.604) = 25.36 kips In addition, the following requirements should also be checked: a. Distance from center of hole to edge of adjacent hole: OK b. Distance between centers of bolt holes: 2 in. > (3π = 1.5 in.) OK c. Distance from center of the hole to end of plate: ( ) 1 1 in. > 1 π = 0.75 in. OK 2 2. Tensile Strength of Steel Sheets. Based on Chapter D of the 2016 edition of the specification, the allowable tensile strength of the outside sheet can be computed as follows: i. For yielding [Eq. (6.2)], π΄g πΉy (4.0 × 0.105)(50) = 1.67 1.67 = 12.57 kips > 9 kips OK πa = ii. For fracture away from the connection [Eq. (6.3)], πa = π΄n πΉu 2.00 As in Example 8.4, An = 0.30 in.2 , and (0.30)(70) = 10.5 kips > 9 kips OK 2.00 According to Section J6.2 of the 2016 specification for flat sheet connections not having staggered holes, πa = the tension rupture is determined by the following: Ant = Ag−nbdht = 4π₯0.105 − 2π₯(1β2 + 1β16)π₯0.105 (Pπ )2 = 25.36β2.22 = 11.43 kips 1 2 − (1β2 + 1β16) = 1.72 in. 2 > (π = 1.0 in.) Example 8.5 = 0.302 in2 Ae = Usl π΄e = (0.9 + 0.1πβπ )Ant ( ( )) 1 = 0.9 + 0.1π₯ β2 π₯0.302 = 0.279 in2 2 Pnt = Fu π΄e = 70π₯0.279 = 19.53 kips Pa = Pnt βΩ = 19.53β2.22 = 8.80 kips Because Pa < Ta , use Pa = 8.80 kips < 9 kips, NG By inspection, it is not necessary to check the inside sheet for tensile strength because it is thicker than the sum of the thicknesses of both outside sheets. 3. Bearing Strength between Bolts and Steel Sheets. The allowable bearing strength can be obtained using Section 8.4.2.7 for the inside sheet and the outside sheets which are used in a double-shear connection: a. For the inside sheet, the allowable bearing strength is Cπf πΉu dt (3.0)(1.33)(70)(0.5)(0.25) = Ω 2.50 ( ) 18 = 13.96 kipsβbolt > = 4.5 kipsβbolt OK 4 b. For the outside sheets, the allowable bearing strength is C πΉ dt (3)(1.0)(70)(0.5)(0.105) πa = πf u = Ω 2.50 ( ) 18 = 4.41 kipsβbolt < = 4.5 kipsβbolt NG 4 4. Shear Strength in Bolts. When threads are not excluded from shear planes, the nominal shear stress for A325 bolts can be obtained from Table 8.5 that is, πa = πΉnv = 54 ksi SCREW CONNECTIONS 327 The allowable shear strength for the double shear condition is (2)(π΄b πΉnv ) (2)(0.196)(54) = πa = Ω 2.4 ( ) 18 = 8.82 kipsβbolt > = 4.5 kipsβbolt OK 4 On the basis of the above calculations for the ASD method, it can be concluded that the given connection is not adequate for the applied load of 18 kips. The same design considerations should be used for the LRFD method. 8.4.3 Additional Design Information on Bolted Connections The research work reviewed at the beginning of Section 8.4 dealt mainly with the previous studies conducted in the United States. The design criteria discussed in Section 8.4.2 were based on the 2016 edition of the AISI North American specification.1.417 Additional research work on bolted connections has been conducted by Baehre and Berggren,1.25,8.4 Stark and Toma,8.5,8.49,8.50 Marsh,8.51 LaBoube,8.52 Zadanfarrokh and Bryan,8.71 Carril, Holcomb, LaBoube, and Yu,6.23–6.25 Seleim and LaBoube,8.72 Kulak and Wu,8.73 Wheeler, Clarke, Hancock, and Murray,8.74 Rogers and Hancock,2.55–2.61 and other researchers.1.362–1.366,1.419-1.422 The criteria for the bolted connections and the additional information on mechanical fasteners have been published in Refs. 8.4, 8.7, 8.8, and 8.53. See also other design specifications mentioned in Chapter 1. Additional numerical design solutions may be found in Ref. 1.428. 8.5 SCREW CONNECTIONS Screws can provide a rapid and effective means to fasten sheet metal siding and roofing to framing members and to make joints in siding and roofing, as shown in Fig. 8.32. They can also be used in steel framing systems and roof trusses and to fasten gypsum sheathing to metal studs and tracks. Figure 8.33 shows some types of self-tapping screws generally used in building construction.8.2 Self-drilling tapping screws are to be in compliance with ASTM C1513.8.109 Guidance for selection of screws can be found in the publication of the Cold-Formed Steel Engineers Institute.8.110 8.5.1 AISI Design Criteria The AISI design provisions for screw connections were initially developed in 1993.8.83 The background information Figure 8.32 Application of self-tapping screws.8.1 on these AISI design criteria is summarized by Pekoz in Ref. 8.54. Based on the ECCS Recommendations and the British Standard with the results of over 3500 tests from the United States, Canada, Sweden, United Kingdom, and the Netherlands, Pekoz developed the requirements were developed as given in Section E4 of the 1996 edition of the AISI Specification for the design of screw connections and were essentially unchanged in the 2016 edition of Section J4 the Specification. Additional design provisions were included in the 2016 specification for the limit states of combined shear and pull-out, combined shear and pull-over, and combined shear and tension in screws. The combined shear and pull-out provisions are based on studies by Luttrell8.125 and LaBoube and Zwick.8.126 Research pertaining to the behavior of a screw connection has been conducted at the Missouri University of Science and Technology by Francka and LaBoube8.127 and based on the findings of this research, equations were derived that enable the evaluation of the strength of a screw connection when subjected to combined shear and tension. The provisions to account for shear and tension interaction in screws are based on the rational engineering analysis and are the same strength interaction as that used for bolts, These provisions do not preclude evaluation of any limit state on any through manufacturer or independent laboratory testing. The safety and resistance factors for any nominal strength [resistance] established through testing should be determined using provisions of Section K2 of the specification. 328 8 CONNECTIONS Figure 8.33 Types of self-tapping screws.8.3 Courtesy of Parker-Kalon Corporation. J4 Screw Connections The following notation applies to this section of the Specification: d = nominal screw diameter Ω = 3.00 (ASD) π = 0.50 (LRFD) = 0.40 (LSD) Pnv = nominal shear strength [resistance] per screw Pnvs = nominal shear strength [resistance] of the screw Pnts = nominal shear strength [resistance] of the screw Pnot = nominal pull-out strength [resistance] per screw Pnov = nominal pull-over strength [resistance] per screw t1 = thickness of member in contact with screw head or washer (Figs. 8–35 and 8–36) t2 = thickness of member not in contact with screw head or washer (Figs. 8-35 and 8-36) Fu1 = tensile strength of member in contact with screw head or washer Fu2 = tensile strength of member not in contact with screw head or washer All J4 requirements shall apply to screws with 0.08 in. (2.03 mm) ≤ d ≤ 0.25 in. (6.35 mm). The screws shall be thread forming or thread cutting, with or without a self-drilling point. Alternatively, design values for a particular application shall be permitted to be based on tests according to Chapter K. For diaphragm applications, Section I2 shall be used. Screws shall be installed and tightened in accordance with the manufacturer’s recommendations. The nominal screw connection strengths [resistances] shall also be limited by Chapter D. J4.1 Minimum Spacing The distance between the centers of fasteners shall not be less than 3d. J4.2 Minimum Edge and End Distance The distance from the center of a fastener to the edge of any part shall not be less than 1.5d. If the end distance is parallel to the force on the fastener, the nominal shear strength [resistance] per screw, Pns , shall be limited by Section J6 of the specification. J4.3 Shear J4.3.1 Connection Shear Limited by Tilting and Bearing The nominal shear strength [resistance] per screw, Pns , shall be determined as follows: For t2 /t1 < 1.0, Pns shall be taken as the smallest of πnv = 4.2(π‘32 π)1β2 πΉu2 (8.54) πnv = 2.7π‘1 dF u1 (8.55) πnv = 2.7π‘2 dF u2 (8.56) For t2 /t1 ≥ 2.5, Pns shall be taken as the smaller of πnv = 2.7π‘1 dF u1 (8.57) πnv = 2.7π‘2 dF u2 (8.58) For 1.0 < t2 /t1 < 2.5, Pns shall be determined by linear interpolation between the above two cases. J4.3.2 Shear in Screws The nominal strength [resistance] of the screw shall be Pnvs as reported by the manufacturer or determined by independent laboratory testing. In lieu of the value provided in Section J4, the safety factor or resistance factor is permitted to be determined in accordance with Section K2.1 and shall be taken as 1.25Ω ≤ 3.0 (ASD), π/1.25 ≥ 0.5 (LRFD),or π/1.25 ≥ 0.4 (LSD). J4.4 Tension For screws that carry tension, the head of the screw or washer, if a washer is provided, shall have a diameter dh or dw not less than 5/16 in. (7.94 mm). The nominal washer thickness shall be at least 0.050 in. (1.27 mm) for t1 greater than 0.027 in. (0.686 mm) and at least 0.024 in. (0.610 mm) for t1 equal to SCREW CONNECTIONS or less than 0.027 in. (0.686 mm). The washer shall be at least 0.063 in. (1.60 mm) thick when 5/8 in. (15.9 mm) < dw ≤ 3/4 in. (19.1 mm). J4.4.1 Pull-Out The nominal pull-out strength [resistance], Pnot , shall be calculated as follows: πnot = 0.85π‘c dF u2 (8.59) where tc is the lesser of the depth of the penetration and the thickness, t2 . J4.4.2 Pull-Over The nominal pull-over strength [resistance], Pnov , shall be calculated as follows: πnov = 1.5π‘t πw πΉu1 (8.60) where πw′ is the pull-over diameter determined in accordance with (a), (b), or (c) as follows: (a) For a round head, a hex head (Fig. 8.37), or hex washer head (Figure 8.37) screw with an independent and solid steel washer beneath the screw head, πw′ = πh + 2π‘w + π‘1 ≤ πw where dh = screw head diameter or hex washer head integral washer diameter tw = steel washer thickness dw = steel washer diameter (b) For a round head, a hex head, or a hex washer head screw without an independent washer beneath the screw head: πw′ = dπ’ but not larger than 3β4 in.(19.1 mm) (c) For a domed (nonsolid and independent) washer beneath the screw head (Fig. 8.37, it is permissible to use πw′ as calculated in Eq. (8.67) with dh , tw , and t1 , as defined in Fig. 8.37. In the equation, πw′ cannot exceed 34 in. (19.1 mm). J4.4.3 Tension in Screws The nominal strength [resistance] of the screw shall be Pnts as reported by the manufacturer or determined by independent laboratory testing. In lieu of the value provided in Section J4, the safety factor or resistance factor shall be permitted to be determined in accordance with Section K2.1 and shall be taken as 1.25Ω ≤ 3.0 (ASD), π/1.25 ≥ 0.5 (LRFD),or π/1.25 ≥ 0.4 (LSD). J4.5.1 Combined Shear and Pull-Over J4.5.1 ASD Method For screw connections subjected to a combination of shear and tension forces, the following requirements shall be met: π π 1.10 + 0.71 ≤ πnv πnov Ω (8.61) 329 In addition, Q and T shall not exceed the corresponding allowable strength determined by Sections J4.3 and J4.4, respectively, where Q = required allowable shear strength of connection T = required allowable tension strength of connection Pnv = nominal shear strength of connection = 2.7t1 dFu1 Pnov = nominal pull-out strength of connection = 2.7t1 dw Fu1 dw = larger of screw head diameter or washer diameter Ω = 2.35 J4.5.2 LRFD or LSD Methods For screw connections subjected to a combination of shear and tension forces, the following requirements shall be met: π π + 0.71 ≤ 1.10π πnv πnov (8.62) In addition, Q and T shall not exceed the corresponding allowable strength determined by Sections E4.3 and E4.4, respectively, where Q = required shear strength [factored shear force] of connection T = required tension strength [factored tensile force] of connection Pnv = nominal shear strength [resistance] of connection = 2.7t1 dFu1 Pnov = nominal pull-out strength [resistance] of connection = 2.7t1 dw Fu1 dw = larger of screw head diameter or washer diameter π = 0.65 (LRFD) = 0.55 (LSD) Equations (8.61) and (8.62) shall be valid for connections that meet the following limits: 1. 0.0285 in. (0.724 mm) ≤ t1 ≤ 0.0445 in. (1.13 mm) 2. No. 12 and No. 14 self-drilling screws with or without washers 3. dw ≤ 0.75 in. (19.1 mm) 4. Fu1 ≤ 70 ksi (483 MPa, or 4920 kg/cm2) 5. t2 /t1 ≥ 2.5 For eccentrically loaded connections that produce a nonuniform pull-over force on the fastener, the nominal pull-over strength [resistance] shall be taken as 50% of Pnov . J4.5.2 Combined Shear and Pull-Out For a screw connection subjected to combined shear and pull-over, the required shear strength,V, and required tension strength, T, shall not exceed the corresponding available strength. 330 8 CONNECTIONS In addition, the following requirement shall be met: 1.15 V T + ≤ Pnv Pnot Ω (ASD) (8.63a) V T + ≤ 1.15π Pnv Pnot (LRFD) (8.63b) where πnv = Nominal shear strength [resistance] of sheet per screw = 4.2(π‘32 π)1β2 Fu2 (8.64) πnot = Nominal pull-out strength [resistance] of sheet per screw = 0.85π‘c dFu2 (8.65) Ω = 2.55 (ASD) π = 0.60 (LRFD) = 0.50 Figure 8.34 Comparison of tilting and bearing.1.310,1.346,1.431 (LSD) Eq. 8.58 shall be valid for connections that meet the following limits: 1. 0.0297 in. (0.754 mm) ≤ t2 ≤ 0.0724 in. (1.84 mm), 2. No. 8, 10, 12, or 14 self-drilling screws with or without washers, 3. Fu2 ≤ 121 ksi (834MPa or 8510 kg/cm2), and 4. 1.0 ≤ Fu /Fy ≤ 1.62. Figure 8.35 Design equations for t2 /t1 ≥ 2.5. J4.5.3 Combined Shear and Tension in Screws For screws subjected to a combination of shear and tension forces, the required shear strength, π , and required tension strength, π , shall not exceed the corresponding available strength. In addition, the following requirement shall be met: 1.3 V T + ≤ Pnvs Pnts Ω (ASD) (8.66a) V T + ≤ 1.3π Pnvs Pnts (LRFD) (8.66b) where π = Required shear strength, determined in accordance with ASD, LRFD, or LSD load combinations π = Required tension strength, determined in accordance with ASD, LRFD, or LSD load combinations Pnvs = Nominal shear strength of screw as reported by manufacturer or determined by independent laboratory testing Pnts = Nominal tension strength of screw as reported by manufacturer or determined by independent laboratory testing Ω = 3.0 π = 0.5 When using the above design provisions, the AISI Commentary recommends that at least two screws should Figure 8.36 Design equations for t2 /t1 ≤ 1.0. be used to connect individual elements.1.431 This provides redundancy against undertorquing, overtorquing, and so on and limits lap shear connection distortion of flat unformed members such as straps. Table 8.6 lists the nominal diameters for the common number designations for screws. Screw connections loaded in shear can fail either in one mode or in a combination of several modes. The failure modes include shearing of the screw, edge tearing, tilting and subsequent pull-out of the screw, and bearing failure of the joined materials. Tilting of the screw followed by thread tearing out of the lower sheet reduces the connection shear capacity from that of the typical bearing strength of the connection as shown in Fig. 8.34.1.431 With regard to the tilting and bearing failure modes, two cases are considered in the specification, depending on the ratio of thicknesses of the connected members. If the head of the screw is in contact with the thinner material as shown in Fig. 8.35, tilting is not a design consideration when t2 /t1 ≥ 2.5. However, when both members are the same thickness, or when the thicker member is in contact with the screw head as shown in Fig. 8.36, tilting must also be considered when t2 /t1 ≤ 1.0. Use linear interpolation for 1.0 < t2 /t1 < 2.5. POWER-ACTUATED FASTENERS Table 8.6 Nominal Body Diameter for Screws1.431 Nominal Diameter for Screws Designation in. mm 0 1 2 3 4 5 6 7 8 10 12 1/4 0.060 0.073 0.086 0.099 0.112 0.125 0.138 0.151 0.164 0.190 0.216 0.250 1.52 1.85 2.18 2.51 2.84 3.18 3.51 3.84 4.17 4.83 5.49 6.35 Screw connections subjected to tension can fail by either pulling out of the screw from the plate (pull-out) or pulling of material over the screw head and the washer (pull-over) or by tension fracture of the screw. For the failure mode of pull-out, Eq. (8.59) was derived on the basis of the modified European Recommendations and the results of a large number of tests. For the limit state of pull-over, Eq. (8.60) was derived on the basis of the modified British Standard and the results of a series of tests. The statistic data on these tests are presented by Pekoz in Ref. 8.54. 8.5.2 Additional Information on Screw Connections The North American Standard for Cold-Formed Steel Structural Framing1.423 stipulates that a properly installed screw shall extend through the connection a minimum of three exposed threads. Also, the guidance is provided for remediation if a screw is stripped during installation or if the screws are spaced closer than the AISI North American specification requirements. Lease and Easterling8.113 determined that the design provisions in Section J4 of the Specification are valid for applications that incorporate 6 38 in. (162 mm) or less of compressible insulation. During recent years, research work on screw connections has been conducted by Xu,8.76 Daudet and LaBoube,8.77 Serrette and Lopez,8.78 Rogers and Hancock,2.57,2.59 Kreiner and Ellifritt,8.80 Anderson and Kelley,8.81 Sokol, LaBoube, and Yu,8.82 Zwick and LaBoube,8.114 Carr, Mansour, and Mills,8.115 Fulop and Dubina,8.116 Mahendran and Maharachchi,8.117,8.118 and other researchers1.416,1.421,1.422 . 331 For design examples see Refs. 1.428 and 1.434. 8.6 POWER-ACTUATED FASTENERS Power-actuated fastening is used by virtually all building trades. It is used to attach electrical boxes and conduit, to attach lath, to hang sprinklers and ductwork, to build concrete formwork, and to attach floor and roof decking. The most common application in the cold-formed steel framing industry is the attachment of a bottom wall track to concrete or structural steel supports. Power-actuated fastening was first developed in the 1920s and has been in widespread use in the United States for decades. Power-actuated fastening systems are produced by a number of manufacturers. Although some systems offer special features, all consist of three components: fastener, powder load, and power-actuated tool. The CFSEI Tech Note8.119 provides more information. Specification Section J5, provisions for determining the available strengths were developed based on the study by Mujagic et al.8.127 . 8.6.1 AISI Design Criteria The steel thickness of the substrate not in contact with the Power-Actuated Fastener (PAF) head are limited to a maximum of 0.75 in. (19.1 mm). The steel thickness of the substrate in contact with the PAF head is limited to a maximum of 0.06 in. (1.52 mm). The washer diameter is to not exceed 0.6 in. (15.2 mm) in computations, although the actual diameter may be larger. PAF diameter is limited to a range of 0.106 in. (2.69 mm) to 0.206 in. (5.23 mm). For diaphragm applications, the provisions of Section I2 of the specification are to be used. Alternatively, the available strengths for any particular application are permitted to be determined through independent laboratory testing, with the resistance factors, π, and safety factors, Ω, determined in accordance with Section K2 of the specification. The values of Pntp and Pnvp are permitted to be reported by the manufacturer. The following notation applies to Section J5 of the specification: a = Major diameter of tapered PAF head d = Fastener diameter measured at near side of embedment = ds for PAF installed such that entire point is located behind far side of embedment material dae = Average embedded diameter, computed as average of installed fastener diameters measured at near side and far side of embedment material 332 8 CONNECTIONS ds d’w E Fbs Fu1 Fu2 Fuh Fut Fy2 HRCp πdp = ds for PAF installed such that entire point is located behind far side of embedment material = Nominal shank diameter = Actual diameter of washer or fastener head in contact with retained substrate ≤ 0.60 in. (15.2 mm) in computation = Modulus of elasticity of steel = Base stress parameter = 66,000 psi (455 MPa or 4640 kg/cm2) = Tensile strength of member in contact with PAF head or washer = Tensile strength of member not in contact with PAF head or washer = Tensile strength of hardened PAF steel = Tensile strength of non-hardened PAF steel = Yield stress of member not in contact with PAF head or washer = Rockwell C hardness of PAF steel = PAF point length. See Figure 8.37 Figure 8.37 Pnb = Nominal bearing and tilting strength per PAF Pnos = Nominal pull-out strength in shear per PAF Pnot = Nominal pull-out strength in tension per PAF Pnov = Nominal pull-over strength per PAF Pnt = Nominal tensile strength per PAF Pntp = Nominal tensile strength of PAF Pnv = Nominal shear strength per PAF Pnvp = Nominal shear strength of PAF t1 = Thickness of member in contact with PAF head or washer t2 = Thickness of member not in contact with PAF head or washer tw = Steel washer thickness J5.1 Minimum Spacing, Edge and End Distances The minimum center-to-center spacing of the power-actuated fasteners (PAFs) and the minimum distance from the center of the fastener to any edge of the connected part, regardless of the direction of the force, are provided by Table 8.7. Geometric Variables in Power-Actuated Fasteners (PAFs) POWER-ACTUATED FASTENERS Table 8.7 Minimum Required Edge and Spacing Distances in Steel1.417 PAF Shank Diameter, ds , in. (mm) Minimum PAF Spacing in. (mm) Minimum Edge Distance in. (mm) 0.106 (2.69) ≤ ds < 0.200 (5.08) 0.200 (5.08) ≤ ds < 0.206 (5.23) 1.00 (25.4) 0.50 (12.7) 1.60 (40.6) 1.00 (25.4) J5.2.3 Pull-Over Strength The nominal pull-over strength, nov, is permitted to be computed in accordance with Eq. (8.69), and the following safety factor or resistance factors shall be applied to determine the available strength: πnov = πΌw π‘1 d′w πΉu1 (8.69) Ω = 3.00 (ASD) π = 0.50 (LRFD) = 0.40 (LSD) where J5.2 Fasteners in Tension The available tensile strength per PAF is the minimum of the available strengths determined by the applicable J5.2.1 through J5.2.3. The washer thickness, tw , limitations discussed in J4 shall apply, except that for tapered head fasteners, the minimum thickness, tw , is to be not less than 0.039 in. (0.991 mm). The thickness of collapsible premounted top-hat washers is not to exceed 0.020 in. (0.508 mm). J5.2.1 Tension Strength of Power-Actuated Fasteners The nominal tension strength of PAFs, Pntp , is permitted to be calculated in accordance with Eq. (8.67), and the following safety factor or resistance factors are be applied to determine the available strength: πntp = (πβ2)2 ππΉuh 333 πΌ w = 1.5 for screw-, bolt-, nail-like flat heads or simple PAF, with or without head washers (see Figures 8.37(a) and 8.37(b)) = 1.5 for threaded stud PAFs and for PAFs with tapered standoff heads that achieve pull-over by friction and locking of the pre-mounted washer (see Figure 8.37(c)), with a/ds ratio of no less than 1.6 and (a – ds ) of no less than 0.12 in. (3.1 mm) = 1.25 for threaded stud PAFs and for PAFs with tapered standoff heads that achieve pull-over by friction and locking of pre-mounted washer (see Figure J5-1(c)), with a/ds ratio of no less than 1.4 and (a – ds ) of no less than 0.08 in. (2.0 mm) = 2.0 for PAFs with collapsible spring washer (see Figure 8.37(d)) (8.67) J5.3 Power-Actuated Fasteners (PAFs) in Shear Ω = 2.65 (ASD) The available shear strength shall be the minimum of the available strengths determined by the applicable sections 8.6.1.3.1 through 8.6.1.3.5. π = 0.60 (LRFD) = 0.50 (LSD) Fuh in Eq. 8.67 is to be calculated with Eq. (8.68). Alternatively, for fasteners with HRCp of 52 or more, Fuh is permitted to be taken as 260,000 psi (1790 MPa). πΉuh = πΉbs π(HRCπ β40) (8.68) where J5.3.1 Shear Strength of Power-Actuated Fasteners The nominal shear strength of PAFs, Pnvp , is permitted to be computed in accordance with Eq. (8.70), and the safety factor and resistance factors shall be applied to determine the available strength: πnvp = 0.6(πβ2)2 ππΉuh (8.70) π = 2.718 Ω = 2.65 (ASD) π = 0.60 (LRFD) J5.2.2 Pull-Out Strength The nominal pull-out strength, Pnot, shall be determined through independent laboratory testing with the safety factor or the resistance factor determined in accordance with Section K2 of the specification. Alternatively, for connections with the entire PAF point length, πdp , below t2, the following safety factor or resistance factors are permitted to determine the available strength: Ω = 4.00 (ASD) π = 0.40 (LRFD) = 0.30 (LSD) = 0.55 (LSD) where Fuh is determined in accordance with Section J5.2.1. J5.3.2 Bearing and Tilting Strength For PAFs embedded such that the entire length of PAF point length, πdp , is below t2 , the nominal bearing and tilting strength, Pnb, is permitted to be computed in accordance with Eq. (8.71), and the following safety factor or resistance factors shall be applied to determine the available strength: πnb = πΌb πs π‘1 πΉu1 (8.71) 334 8 CONNECTIONS Ω = 2.05 (ASD) π = 0.80 (LRFD) = 0.65 (LSD) where πΌ b = 3.7 for connections with PAF types, as shown in Figs. 8.37(c) and 8.37(d) = 3.2 for other types of PAFs Eq. J5.3.2-1 shall apply for connections within the following limits: 1. π‘2 βπ‘1 ≥ 2, 2. t2 ≥ 1/8 in. (3.18 mm), and 3. 0.146 in. (3.71 mm) ≤ ds ≤ 0.177 in. (4.50 mm). J5.3.3 Pull-Out Strength in Shear For PAFs driven in steel through a depth of at least 0.6t2 , the nominal pull-out strength, Pnot , in shear is permitted to be computed in accordance with Eq. (8.72), and the following safety factor and the resistance factors are to be applied to determine the available strength: πnos = 1.8 0.2 π‘2 (πΉπ¦2 πΈ 2 )1β3 πae 30 π = 0.60 (LRFD) = 0.50 (LSD) Eq. J5.3.3-1 shall apply for connections within the following limits: 1. 0.113 in. (2.87 mm) ≤ t2 ≤ 3/4 in. (19.1 mm), and 2. 0.106 in. (2.69 mm) ≤ ds ≤ 0.206 in. (5.23 mm). For PAF design examples see Refs. 1.428 and 1.434. OTHER FASTENERS The 2019 edition of the AISI North American Specification provides design provisions only for welded connections (Section 8.3), bolted connections (Section 8.4), screw connections (Section 8.5) and power-actuated connections (Section 8.6). There are a number of other types of fasteners which are used in cold-formed steel construction. The following provides a brief discussion on other fasteners. 8.7.1 In the design of a joint using blind rivets, the following general recommendations may be used: (8.72) Ω = 2.55 (ASD) 8.7 1. Pull-Stem Rivets. As shown in Fig. 8.38, pull-stem rivets can be subdivided into three types: a. Self-Plugging Rivets. The stem is pulled into but not through the rivet body and the projecting end is removed in a separate operation. b. Pull-Through Rivets. A mandrel or stem is pulled completely out, leaving a hollow rivet. c. Crimped-Mandrel Rivets. A part of the mandrel remains as a plug in the rivet body. 2. Explosive Rivets. Explosive rivets have a chemical charge in the body. The blind end is expanded by applying heat to the rivet head. 3. Drive-Pin Rivets. Drive-pin rivets are two-piece rivets consisting of a rivet body and a separate pin installed from the head side of the rivet. The pin, which can be driven into the rivet body by a hammer, flares out the slotted ends on the blind side. Rivets Blind rivets and tubular rivets are often used in cold-formed steel construction. They are used to simplify assembly, improve appearance, and reduce the cost of connection. 8.7.1.1 Blind Rivets8.3 Based on the method of setting, blind rivets can be classified into pull-stem rivets, explosive rivets, and drive-pin rivets: 1. Edge Distance. The average edge distance is two times the diameter of the rivet. For lightly loaded joints, the distance can be decreased to one and a half diameters; for heavily loaded joints, an edge distance of three diameters may be needed. 2. Spacing. The spacing of rivets should be three times the diameter of the rivet. It may be desirable to decrease or increase the spacing depending upon the nature of the load. 3. Tension and Bearing Stresses. The tension stress on the net section and the bearing stress may be determined by the method used for bolted connections. 4. Shear Stress. The shear stress on rivets should be obtained from the manufacturer. 8.7.1.2 Tubular Rivets8.3 Tubular rivets are also often used to fasten sheet metal. The strength in shear or compression is comparable to that of solid rivets. Nominal body diameters range from 0.032 to 0.310 in. (0.8 to 7.9 mm). 1 The corresponding minimum lengths range from 32 to 14 in. (0.8 to 6.4 mm). When tubular rivets are used to join heavyand thin-gage stock, the rivet head should be on the side of the thin sheet. 8.7.2 Press Joints and Rosette Joints 8.7.2.1 Press Joints Press joining is a relatively new technique for joining cold-formed steel sections. It has many advantages over conventional connection techniques.8.64,8.65 OTHER FASTENERS 335 Figure 8.38 Types of blind rivets and methods of setting8.3: (a) pull-stem rivets; (b) explosive rivets; (c) drive-pin rivets. steel sheets to be connected punch die shearing of metal 1. 2. Figure 8.39 lateral deformation of steel as die spreads 3. finished press join 4. Sequence of forming press joint.8.65 The joint is formed using the parent metal of the sections to be connected. The tools used to form a press joint consist of a male and female punch and die. Figure 8.39 shows the sequence of forming a press joint. Press joining can be used for fabrication of beams, studs, trusses, and other structural systems. The structural strength and behavior of press joints and fabricated components and systems have been studied recently by Pedreschi, Sinha, 336 8 CONNECTIONS Table 8.8 Rupture Figure 8.40 Safety Factors and Resistance Factors for Connection Type Ω (ASD) π (LRFD) π (LSD) Welds Bolts Screws and Power-Actuated Fasteners 2.50 2.22 3.00 0.60 0.65 0.50 0.75 0.75 0.75 Rosette joint.8.87 J6 Rupture The provisions of this section shall apply to steel-to-steel welded, bolted, screw, and power-actuated fastener (PAF) connections within specified limitations. The design criteria of this section shall apply where the thickness of the thinnest connected part is 3/16 in. (4.76 mm) or less. For connections where the thickness of the thinnest connected part is greater than 3/16 in. (4.76 mm), the following specifications and standards shall apply: 1. ANSI/AISC 360 for the United States and Mexico, and 2. CSA S16 for Canada Figure 8.41 Rosette-joining process.8.87 Davies, and Lennon at Edinburgh University.8.64,8.65,8.84–8.86 8.7.2.2 Rosette Joints Rosette joining (Fig. 8.40) is also a new automated approach for fabricating cold-formed steel components such as stud wall panels and roof trusses.8.87,8.88 It is formed in pairs between prefabricated holes in one jointed part and collared holes in the other part. The joining process is shown in Fig. 8.41. During recent years, the strength and behavior of the Rosette joints and the fabricated thin-walled sections have been investigated by Makelainen, Kesti, Kaitila, and Sahramaa at the Helsinki University of Technology.8.87 The tests were compared with the values calculated according to the 1996 edition of the AISI Specification supported by a distortional buckling analysis on the basis of the Australian/New Zealand Standard. 8.8 RUPTURE FAILURE OF CONNECTIONS In the design of connections, consideration should also be given to the rupture strength of the connection along a plane through the fasteners. In 2016, the AISI Specification was revised to include t provisions for rupture strength.1.417 For connection types utilizing welds or bolts, the nominal rupture strength, Rn, shall be the smallest of the values obtained in accordance with Sections J6.1, J6.2, and J6.3, as applicable. For connection types utilizing screws and PAFs, the nominal rupture strength, Rn, shall be the lesser of the values obtained in accordance with Sections J6.1 and J6.2, as applicable. The corresponding safety factor and resistance factors given in Table 8.8 shall be applied to determine the allowable strength or design strength in accordance with the applicable design method in Section B3.2.1, B3.2.2, or B3.2.3. J6.1 Shear Rupture The nominal shear rupture strength, Pnv , shall be calculated in accordance with Eq. (8.73). π nv = 0.6πΉu π΄nv (8.73) where Fu = Tensile strength of connected part as specified in Section A3.1 or A3.2 Anv = Net area subject to shear (parallel to force): For a connection where each individual fastener pulls through the material towards the limiting edge individually: π΄nv = 2n π‘enet (8.74) where n = Number of fasteners on critical cross-section t = Base steel thickness of section enet = Clear distance between end of material and edge of fastener hole or weld I- OR BOX-SHAPED COMPRESSION MEMBERS MADE BY CONNECTING TWO C-SECTIONS 337 For a beam-end connection where one or more of the flanges are coped: (8.75) π΄nv = (βwc –πb πh )π‘ where hwc = Coped flat web depth nb = Number of fasteners along failure path being analyzed dh = Diameter of hole t = Thickness of coped webJ6.2 Tension Rupture The nominal tensile rupture strength, Pnt , shall be calculated in accordance with Eq. (8.76) as follows: πnt = πΉu π΄e where where where (8.77) Usl = Shear lag factor determined in Table 8.9 Ant = Net area subject to tension (perpendicular to force), except as noted in Table 8.2 = Ag − nb dh t + π‘Σ[s′2 β(4g + 2dh )] Shear rupture of beam-end connection.1.310,1.346,1.431 equations are based on the assumption that one of the failure paths fractures and the other yields. The shear yield stress is taken as 0.6Fy and the shear strength is taken as 0.6Fu . (8.76) Ae = Effective net area subject to tension = πsl π΄nt Figure 8.42 (8.78) Ag = Gross area of member s’ = Longitudinal center-to-center spacing of any two consecutive holes g = Transverse center-to-center spacing between fastener gage lines nb = Number of fasteners along failure path being analyzed dh = Diameter of a standard hole t = Base steel thickness of section Fu = Tensile strength of connected part. Table 8.9 indicates that the shear lag factor for weld connections is unchanged in the 2016 Specification. 8.9 I- OR BOX-SHAPED COMPRESSION MEMBERS MADE BY CONNECTING TWO C-SECTIONS I-sections fabricated by connecting two C-sections back to back are often used as compression members in cold-formed steel construction. In order to function as a single compression member, the C-sections should be connected at a close enough spacing to prevent buckling of individual C-sections about their own axes parallel to the web at a load equal to or smaller than the buckling load of the entire section. For this reason, Section I1.2 of the AISI Specification limits the maximum longitudinal spacing of connections to πmax = where smax = L = rI = J6.3 Block Shear Rupture The nominal block shear rupture strength, Pnr , shall be determined as the lesser of the following: where πnr = 0.6πΉy Agv + πbs πΉu Ant (8.79) πnr = 0.6πΉu π΄nv + πbs πΉu π΄nt (8.80) Agv = Gross area subject to shear (parallel to force) Anv = Net area subject to shear (parallel to force) Ant = Net area subject to tension (perpendicular to force), except as noted in Table J6.2-1 Ubs = Nonuniform block shear factor = 0.5 for coped beam shear conditions with more than one vertical row of connectors = 1.0 for all other cases Fy = Yield stress of connected part Fu = Tensile strength of connected part In some connections, a block of material at the end of the member may tear out, as shown in Fig. 8.43. The design rcy = Lrcy (8.81) 2π1 maximum permissible longitudinal spacing of connectors unbraced length of compression member radius of gyration of I-section about the axis perpendicular to the direction in which buckling would occur for the given conditions of end support and intermediate bracing radius of gyration of one C-section about its centroidal axis parallel to the web This requirement ensured that the slenderness ratio of the individual C-section between connectors is less than or equal to one-half of the slenderness ratio of the entire compression member in the case that any one of the connectors may be loosened or ineffective. Box-shaped sections made by connecting two C-sections tip to tip are also often found in use in cold-formed steel structures due to the relatively large torsional rigidities and their favorable radius of gyration about both principal axes. The foregoing requirement for maximum spacing of connectors for I-shaped members was also applicable to box-type compression members made by C-sections tip to tip, even though it is not specified in the AISI Specification.1.310 338 8 CONNECTIONS Table 8.9 Shear Lag Factors for Connections to Tension Members1.417 Description of Element Shear Lag Factor, Usl (1) For flat sheet connections not having staggered hole patterns (2) For flat sheet connections having staggered hole patterns (3) For other than flat sheet connections (a) When load is transmitted only by transverse welds (b) When load is transmitted directly to all the cross- sectional elements (c) For connections of angle members not meeting (a) or (b) above πsl = 0.9 + 0.1 dβs πsl = 1.0 πsl = 1.0 and Ant = Area of the directly connected elements πsl = 1.0 For a welded angle: πsl = 1.0 − 1.20 xβL ≤ 0.9 but Usl shall not be less than 0.4. For a bolted angle: πsl = (d) For connections of channel members not meeting (a) or (b) above 1 0.5π1 2π₯ 1.1 + + π2 + π1 πΏ For a welded channel: πsl = 1.0 − 0.36 xβL ≤ 0.9 but Usl shall not be less than 0.5. For a bolted channel: πsl = 1.1 + Notes: 1 ππ ππ€ + 2ππ + π₯ πΏ π₯ = Distance from shear plane to centroid of cross-section (Fig. 8.29) L = Length of longitudinal weld or length of connection (Fig. 8.29) s = Sheet width divided by number of bolt holes in cross-section being analyzed d = Nominal bolt diameter b1 = Out-to-out width of angle leg not connected b2 = Out-to-out width of angle leg connected bf = Out-to-out width of flange not connected bw = Out-to-out width of web connected In 2016, for two cross sections in contact, Section I1.2 of the Specification stipulates the use of a modified slenderness ratio as defined in Section 5.8 in this volume when computing the available axial strength of a compression member. When using Section I1.2, the following fastener requirements are to be satisfied: 1. The intermediate fastener or spot weld spacing, a, is limited such that a/ri does not exceed one-half the governing slenderness ratio of the built-up member. 2. The ends of a built-up compression member are connected by a weld having a length not less than the maximum width of the member or by connectors spaced longitudinally not more than four diameters apart from a distance equal to 1.5 times the maximum width of the member. 3. The intermediate fastener(s) or weld(s) at any longitudinal member tie location are capable of transmitting a force in any direction of 2.5% of the nominal axial strength (compressive resistance) of the built-up member. Ref. 1.432 provides the following exception to the above requirement 2. Where a built-up axial load bearing section I- OR BOX-SHAPED COMPRESSION MEMBERS MADE BY CONNECTING TWO C-SECTIONS Figure 8.43 339 Block shear rupture in tension.1.310,1.346,1.431 comprised of two studs oriented back-to-back forming an I-shaped cross-section is seated in a track in accordance with the requirements of Section C3.4.3 and the top and bottom end bearing detail of the studs consists of support by steel or concrete components with adequate strength and stiffness to preclude relative end slip of the two built-up stud sections, the compliance with the end connection provisions is not required. Example 8.6 In Example 5.2 fasteners were spaced 12 in. on center to achieve the built-up member shown in Figure 5. Fastener requirement 1 above was evaluated in Example 5. Evaluate fastener requirements 2 and 3 if the fastener is a 1-in.- long flare V-groove weld at each flange to web junction. Assume Fxx = 60 ksi. SOLUTION 1. The maximum width of the member is the web depth 8 in. Therefore at each end of the member 8 in. of weld is required. 2. The intermediate 1-in. groove welds must be capable of transmitting a force of 2.5% of the nominal axial strength, Pn . From Example 5.2, Pn = 46.07 kips. Thus, the required transmitting force is 0.025 × 46.07 kips = 1.15 kips. The welds must be capable of transmitting this force in any direction or this implies that the welds must be evaluated for both the transverse loading and longitudinal loading in accordance with Section J2.5 of the AISI North American Specification: a. Transverse loading (for 1 in. of weld length): πn = 0.833tLF u = 0.833 × 0.075 × 1 × 45 = 2.81 kips For the ASD method, π 2.81 πa = n = = 1.10 kips per weld × 2 Ω 2.55 = 2.20 kips > 1.15 kips For the LRFD method, ππn = 0.60 × 2.81 = 1.69 kips per weld × 2 = 3.37 kips > 1.15 kips b. Longitudinal loading (for 1 in. of weld length): 3 1 R= + 0.075 = 0.1688 in. π < 32 2 Therefore π‘w = 12 π = 0.0844 in Because t ≤ tw < 2t, πn = 0.75tLF u = 0.75 × 0.075 × 1 × 45 = 2.53 kips 340 8 CONNECTIONS For the ASD method, π 2.53 πa = n = = 0.90 kip per weld × 2 Ω 2.80 = 1.80 kips > 1.15 kips For the LRFD method, ππn = 0.55 × 2.53 = 1.39 kips per weld × 2 = 2.78 kips > 1.15 kips 8.10 I-BEAMS MADE BY CONNECTING TWO C-SECTIONS In cold-formed steel construction, I-beams are often fabricated from two C-sections back to back by means of two rows of connectors located close to both flanges. For this type of I-beam, Section I1.1 of the AISI North American Specification includes the following limitations on the maximum longitudinal spacing of connectors: πΏ 2gT s π max = ≤ (8.82) 6 mq where L = span of beam g = vertical distance between rows of connectors nearest top and bottom flanges Ts = available strength of connectors in tension q = design load (factored load) on the beam for spacing of connectors (use nominal loads for ASD, factored loads for LRFD) m = distance from shear center of one C-section to midplane of its web Figure 8.44 Tensile force developed in the top connector for C-section. The maximum spacing of connectors required by Eq. (8.82) is based on the fact that the shear center is neither coincident with nor located in the plane of the web and that when a load Q is applied in the plane of the web, it produces a twisting moment Qm about its shear center, as shown in Fig. 8.44. The tensile force of the top connector Ts can then be computed from the equality of the twisting moment Qm and the resisting moment Ts g, that is, Qm = πs π (8.85) or Qm (8.86) π Considering that q is the intensity of the load and that s is the spacing of connectors, then the applied load is Q = qs/2. The maximum spacing smax in Eq. (8.82) can easily be obtained by substituting the above value of Q into Eq. (8.86). The determination of the load intensity q is based upon the type of loading applied to the beam: πs = 1. For a uniformly distributed load, For simple C-sections without stiffening lips at the outer edges,1.431∗ π€2f π= (8.83) 2π€f + πβ3 For C-sections with stiffening lips at the outer edges, ( [ )] π€f dt 4π·2 π= π€f π + 2π· π − (8.84) 4πΌπ₯ 3π where wf = projection of flanges from inside face of web (for C-sections with flanges of unequal widths, wf shall be taken as the width of the wider flange) d = depth of C-section or beam t = thickness of C-section D = overall depth of lip Ix = moment of inertia of one C-section about its centroid axis normal to the web ∗ See Appendix B for the location of the shear center. π = 3π€′ considering the fact of possible uneven loads. 2. For concentrated load or reaction, π π= π ′ where w = uniformly distributed load based on nominal loads for ASD, factored loads for LRFD = concentrated load or reaction based on nominal loads for ASD, factored loads for LRFD N = length of bearing If the length of bearing of a concentrated load or reaction is smaller than the spacing of the connectors (N < s), the required design strength of the connectors closest to the load or reaction is ππ (8.87) πr = s 2π I-BEAMS MADE BY CONNECTING TWO C-SECTIONS 341 Figure 8.46 Example 8.7. The radii of gyration of the box-shaped section (6 × 5 × 0.105 in.) about the x and y axes are Figure 8.45 Example 8.6. where Ps is a concentrated load (factored load) or reaction based on nominal loads for ASD, factored loads for LRFD. It should be noted that the required maximum spacing of connectors, smax , depends upon the intensity of the load applied at the connection. If a uniform spacing of connectors is used over the entire length of the beam, it should be determined at the point of maximum load intensity. If this procedure results in uneconomically close spacing, either one of the following methods may be adopted, 1. The connector spacing may be varied along the beam length according to the variation of the load intensity. 2. Reinforcing cover plates may be welded to the flanges at points where concentrated loads occur. The strength in shear of the connectors joining these plates to the flanges shall then be used for Tr , and the depth of the beam can be used as g. In addition to the above considerations on the required strength of connectors, the spacing of connectors should not be so great as to cause excessive distortion between connectors by separation along the top of flange. Example 8.7 Determine the maximum longitudinal spacing of welds for joining two 6 × 2 12 × 0.105-in. channels tip to tip to make a box-shaped section (Fig. 8.45) for use as a simply supported column member. Assume that the column length is 10 ft. SOLUTION Using the method described in Chapters( 3–5, the radius ) of gyration of the single-channel section 6 × 2 12 × 0.105 about the y axis is πcy = 0.900 in. ππ₯ = 2.35 in. ππ¦ = 1.95 in. Since ry < rx , the governing radius of gyration for the box-shaped section is r = 1.95 in. Based on Eq. (8.82), the maximum longitudinal spacing of welds is Lrcπ¦ (10 × 12)(0.900) π max = = = 27.7 in. 2π 2 × 1.95 Use 27 in. as the maximum spacing of welds. Example 8.8 Use the ASD and LRFD methods to determine the maximum longitudinal spacing of 14 -in. A307 bolts joining two 6 × 1 12 × 0.105-in. C-sections to form an I-section used as a beam. Assume that the span length of the beam is 12 ft, the applied uniform load is 0.4 kip/ft, and the length of the bearing is 3.5 in. (Fig. 8.46). Assume that the dead load–live load ratio is 13 . SOLUTION A. ASD Method 1. Spacing of Bolts between End Supports. The maximum permissible longitudinal spacing of 14 -in. bolts can be determined by Eq. (8.82) as follows: πΏ 1 = (12 × 12) = 24 in. π max = 6 6 and 2gT s π max ≤ mq Use ( ) 1 π = d − 2(π‘ + π ) − 2 4 = 6.0 − 2(0.105 + 0.1875) − 0.5 = 4.915 in. From Table 8.5, gross area × nominal tensile stress of bolts πs = Ω 0.049 × 40.5 = = 0.88 kip 2.25 342 8 CONNECTIONS From Eq. (8.83), From Eq. (8.85), (1.49 − m= 0.105)2 2(1.49 − 0.105) + 6 3 = 0.402 in. From Eq. (8.85), 1 π= (3 × 0.40) = 0.10 kipβin. 12 Then based on Eq. (8.82), 2(4.915)(0.88) = 215 in. 0.402(0.1) Since the maximum longitudinal spacing determined by L/6 will govern the design, use 24 in. as the maximum spacing of bolts between end supports. 2. Spacing of Bolts at End Supports. The maximum spacing of bolts at the end supports can be computed as follows: 2gT s π max ≤ mq in which P 6 × 0.4 q= = = 0.686 kipβin. π 3.5 and g, Ts , and m are the same as those used in item 1 above. Then 2(4.915)(0.88) π max ≤ = 31.4 in. 0.402(0.686) Use Smax = 24 in. Since N < Smax , from Eq. (8.87) the required design strength of bolts closest to the reaction is π π 0.4(6)(0.402) πr = s = 2π 2(4.915) smax ≤ = 0.098 kip < 0.88 kip (furnished design strength of bolts) OK B. LRFD Method 1. Spacing of Bolts between End Supports. From item A.1, the maximum spacing of bolts is 1 π max = πΏ = 24 in. 6 and 2gT s π max ≤ mq where g = 4.915 in. From Table 8.5, πs = ππn = (0.75)(π΄g πΉnt ) = (0.75)(0.049 × 40.5) = 1.49 kips From Eq. (8.82), π = 0.402 in. q= 3(1.2w′π· + 1.6′πΏ ) 12 3(1.2 × 0.1 + 1.6 × 0.3) = = 0.15 kipβin. 12 Based on Eq. (8.82), π max ≤ 2(4.915)(1.49) = 242.9 in. (0.402)(0.15) Use Smax = 24 in. 2. Spacing of Bolts at End Supports. The maximum spacing of bolts at end supports can be computed as follows: 2gT s π max ≤ mq in which π q= π π = 6(1.2 × 0.1 + 1.6 × 0.3) = 3.6 kips 3.6 π= = 1.029 kipsβin. 3.5 2(4.915)(1.49) = 35.4 in. π max ≤ (0.402)(1.029) Use smax = 24 in. Since N < smax , from Eq. (8.87) the required design strength of bolts closest to the reaction is π π 3.6(0.402) πr = s = 2π 2(4.915) = 0.147 kip < 1.49 kip (furnished design strength) OK 8.11 SPACING OF CONNECTIONS IN COMPRESSION ELEMENTS When compression elements are joined to other sections by connections such as shown in Fig. 8.47, the connectors must be spaced close enough to provide structural integrity of the composite section. If the connectors are properly spaced, the portion of the compression elements between rows of connections can be designed as stiffened compression elements. In the design of connections in compression elements, consideration should be given to: 1. Required shear strength 2. Column buckling behavior of compression elements between connections 3. Possible buckling of unstiffened elements between the center of the connection lines and the free edge SPACING OF CONNECTIONS IN COMPRESSION ELEMENTS 343 Figure 8.48 Example 8.8. Figure 8.47 Spacing of connectors in composite section.1.431 The requirement of item 2 is based on the following Euler formula for column buckling: For this reason, Section I1.3 of the AISI North American Specification contains the following design criteria: The spacing s in the line of stress of welds, rivets, or bolts connecting a cover plate, sheet, or a nonintegral stiffener in compression to another element shall not exceed: 1. that which is required to transmit the shear between the connected parts on the basis of the design strength per connection specified elsewhere herein; nor √ 2. 1.16π‘ (πΈβππ ), where t is the thickness of the cover plate or sheet, and fc is the stress at design load in the cover plate or sheet; nor 3. three times the flat width, w, of the narrowest unstiffened compression element tributary √ to the connections, but need not be less than 1.11π‘ (πΈβπΉy ), √ √ if π€βπ‘ < 0.50 πΈβπΉy , or 1.33π‘ (πΈβπΉy ),if π€βπ‘ ≥ √ 0.50 πΈβπΉy , unless closer spacing is required by 1 or 2 above. In the case of intermittent fillet welds parallel to the direction of stress, the spacing shall be taken as the clear distance between welds plus 12 in. (12.7 mm). In all other cases, the spacing shall be taken as the center-to-center distance between connections. Exception: The requirements of this section of the Specification do not apply to cover sheets which act only as sheathing material and are not considered as load-carrying elements. According to item 1, the spacing of connectors for the required shear strength is total shear strengths of connectors × I s= VQ where s = spacing of connectors, in. I = moment of inertia of section, in.4 V = total shear force, kips Q = static moment of compression element being connected about neutral axis, in.3 πcr = π2πΈ (KLβπ)2 (8.88) √ by substituting π cr = 1.67fc , K = 0.6, L = s, and π = π‘β 12. This provision is conservative because the length is taken as the center distance instead of the clear distance between connections, and the coefficient K is taken as 0.6 instead of 0.5, which is the theoretical value for a column with fixed end supports. The requirement of item 3 is to ensure the spacing of connections close enough to prevent the possible buckling of unstiffened elements. Additional information can be found in Refs. 8.60–8.62 and 8.92–9.94. Example 8.9 Use the ASD method to determine the required spacing of resistance spot welds for the compression member made of two channels and two sheets (0.105 in. in thickness), as shown in Fig. 8.48. Assume that the member will carry an axial load of 45 kips based on the yield point of 33 ksi and an unbraced length of 14 ft. SOLUTION Using a general rule, the following sectional properties for the combined section can be computed: A = 3.686 in.2 πΌπ₯ = 26.04 in.4 πΌπ¦ = 32.30 in.4 ππ₯ = 2.65 in. ππ¦ = 2.96 in. The spacing of spot welds connecting the steel sheets to channel sections should be determined on the basis of the following considerations: 1. Required Spacing Based on Shear Strength. Even though the primary function of a compression member is to carry an axial load, as a general practice, built-up compression members should be capable of resisting a shear force of 2% of the applied axial load, that is, π = 0.02(45) = 0.9 kip 344 8 CONNECTIONS If the shear force is applied in the y direction, then the longitudinal shear stress in line a–a is π πx vt = πΌπ₯ Since ( π (vt) = π VQπ₯ πΌπ₯ ) = 2 × shear strength per spot 2 × shear strength per spot × πΌπ₯ VQπ₯ 2(2.10)(26.04) = 42.1 in. 0.9(9 × 0.105)(3.0 + 0.105β2) In the above calculation, the shear strength of resistance spot welds is obtained from Eq. (8.39) using a safety factor of 2.50. If the shear force is applied in the x direction, then the shear stress is VQ vt = πΌπ¦ = and s= = πc = π 45.0 = = 12.2 ksi π΄ 3.686 Then √ s = 1.16(0.105) then s= in which 2 × shear strength per spot × πΌπ¦ VQπ¦ 2(2.10)(32.30) 0.9[(6 × 0.105 × 3.0625)+ (2 × 1.385 × 0.105 × 3.808)] = 49.6 in. 2. Required Spacing Based on Column Buckling of Individual Steel Sheets Subjected to Compression. Based on the AISI requirements, the maximum spacing of welds is √ πΈ s = 1.16t πc 29,500 = 6.0 in. 12.2 3. Required Spacing Based on Possible Buckling of Unstiffened Elements. s = 3π€ = 3 × 0.75 = 2.25 in. However, based on item 3 of the AISI requirements, π€ 0.75 = = 7.14 π‘ 0.105 √ √ 29,500 πΈ = 0.50 0.50 = 14.95 πΉy 33 √ Since π€βπ‘ < 0.50 πΈβπΉy , the required spacing determined above need not be less than the following value: √ √ 29,500 πΈ 1.11π‘ = 1.11(0.105) = 3.48 in. πΉy 33 Comparing the required spacings computed in items 1, 2, and 3, a spacing of 3.5 in. may be used for the built-up section. If the LRFD method is used in design, the shear force applied to the member should be computed by using the factored loads and the design shear strength should be determined by πPn . CHAPTER 9 Shear Diaphragms and Roof Structures Figure 9.1 Shear diaphragms. 9.1 GENERAL REMARKS A large number of research projects conducted throughout the world have concentrated on the investigation of the structural behavior not only of individual cold-formed steel components but also of various structural systems. Shear diaphragms and roof structures (including purlin roof systems, folded-plate, and hyperbolic paraboloid roofs) are some examples of the structural roof systems that have been studied. As a result of the successful studies of shear diaphragms and roof structures accompanied by the development of new steel products and fabrication techniques, the application of steel structural assemblies in building construction has increased rapidly. In this chapter the research work and the design methods for the use of shear diaphragms and roof structures are briefly discussed. For details, the reader is referred to the related references. 9.2 STEEL SHEAR DIAPHRAGMS 9.2.1 Introduction In building construction it has been a common practice to provide a separate bracing system to resist horizontal loads due to wind load, blast force, or earthquake. However, steel floor and roof panels (Fig. 1.11), with or without concrete fill, are capable of resisting horizontal loads in addition to the beam strength for gravity loads if they are adequately interconnected to each other and to the supporting frame.1.6,9.1,9.2 The effective use of steel floor and roof panels can therefore eliminate separate bracing systems and result in a reduction of building costs (Fig. 9.1). For the same reason, wall panels can provide not only enclosure surfaces and support normal loads but also diaphragm action in their own planes. In addition to the utilization of diaphragm action, steel panels used in floor, roof, and wall construction can be used to prevent the lateral buckling of beams and the overall buckling of columns.4.115–4.120 Previous studies made by Winter have shown that even relatively flexible diaphragm systems can provide sufficient horizontal support to prevent the lateral buckling of beams in floor and roof construction.4.111 The load-carrying capacities of columns can also be increased considerably if they are continuously braced with steel diaphragms.4.116 9.2.2 Research on Shear Diaphragms Because the structural performance of steel diaphragms usually depends on the sectional configuration of panels, the type and arrangement of connections, the strength and thickness of the material, span length, loading function, and concrete fill, the mathematical analysis of shear diaphragms is complex. At the present time, the shear strength and the stiffness of diaphragm panels can be determined either by tests or by analytical procedures. Since 1947 numerous diaphragm tests of cold-formed steel panels have been conducted and evaluated by a number of researchers and engineers. The diaphragm tests conducted in the United States during the period 1947–1960 were summarized by Nilson in Ref. 9.2. Those tests were primarily sponsored by individual companies for the purpose of developing design data for the diaphragm action of their specific panel products. The total thickness of the panels tested generally range from 0.04 to 0.108 in. (1 to 2.8 mm). Design information based on those tests has been made available from individual companies producing such panels. 345 Cold-Formed Steel Design, Fifth Edition. Wei-Wen Yu, Roger A. LaBoube and Helen Chen. © 2020 John Wiley & Sons, Inc. Published 2020 by John Wiley & Sons, Inc. 346 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES In 1962 a research project was initiated at Cornell University under the sponsorship of the AISI to study the performance of shear diaphragms constructed of corrugated and ribbed deck sections of thinner materials, from 0.017 to 0.034 in. (0.4 to 0.9 mm) in total thickness. The results of diaphragm tests conducted by Luttrell and Apparao under the direction of George Winter were summarized in Refs.9.3, 9.4, and 9.5. Recommendations on the design and testing of shear diaphragms were presented in the AISI publication, “Design of Light Gage Steel Diaphragms,” which was issued by the institute in 1967.9.6 Since 1967 additional experimental and analytical studies of steel shear diaphragms have been conducted throughout the world. In the United States, research projects on this subject have been performed by Nilson, Ammar, and Atrek,9.7–9.9 Luttrell, Ellifritt, and Huang,9.10–9.13 Easley and McFarland,9.14–9.16 Miller,9.17 Libove, Wu, and Hussain,9.18–9.21 Chern and Jorgenson,9.22 Liedtke and Sherman,9.23 Fisher, Johnson, and LaBoube,9.24–9.26 Jankowski and Sherman,9.90 Heagler,9.91 Luttrell,9.92 and others. The research programs that have been carried out in Canada include the work of Ha, Chockalingam, Fazio, and El-Hakim9.27–9.30 and Abdel-Sayed.9.31 In Europe, the primary research projects on steel shear diaphragms have been conducted by Bryan, Davies, and Lawson.9.32–9.3 The utilization of the shear diaphragm action of steel panels in framed buildings has been well illustrated in Davies and Bryan’s book on stressed skin diaphragm design.9.39 In addition, studies of tall buildings using diaphragms were reported by El-Dakhakhni in Refs. 9.40 and 9.41. In the past, shear diaphragms have been studied by Caccese, Elgaaly, and Chen,9.96 Kian and Pekoz,9.97 Miller and Pekoz,9.98 Easterling and Porter,9.99 Serrette and Ogunfunmi,9.100 Smith and Vance,9.101 Elgaaly and Liu,9.102 Lucas, Al-Bermani, and Kitipornchai,9.103,9.104 Elgaaly,9.105 Lease and Easterling,9.110 and others1.419-1.422 . References 1.269, 9.106, 9.111, 9.123, and 9.124 provide additional design information on the design and use of shear diaphragms. In addition to the shear diaphragm tests mentioned above, lateral shear tests of steel buildings and tests of gabled frames with covering sheathing have been performed by Bryan and El-Dakhakhni.4.113,4.114 Recent studies and design criteria for cold-formed steel framed shear walls will be discussed in Chapter 12. The structural behavior of columns and beams continuously braced by diaphragms has also been studied by Pincus, Fisher, Errera, Apparao, Celebi, Pekoz, Winter, Rockey, Nethercot, Trahair, Wikstrom, and others.4.115–4.120,4.135,4.136 More recently, experimental work by Wang et al.9.112 and analytical research by Schafer and Hiriyur 9.113 have extended the state of the art. This subject is discussed further in Section 9.3. In order to understand the structural behavior of shear diaphragms, the shear strength and the stiffness of steel diaphragms are briefly discussed in subsequent sections. 9.2.2.1 Shear Strength of Steel Diaphragms Results of previous tests indicate that the shear strength per foot of steel diaphragm is usually affected by the panel configuration, the panel span and purlin or girt spacing, the material thickness and strength, acoustic perforations, types and arrangements of fasteners, and concrete fill, if any. 9.2.2.1.1 Panel Configuration The height of panels has considerable effect on the shear strength of the diaphragm if a continuous flat-plate element is not provided. The deeper profile is more flexible than are shallower sections. Therefore the distortion of the panel, in particular near the ends, is more pronounced for deeper profiles. On the other hand, for panels with a continuous flat plate connected to the supporting frame, the panel height has little or no effect on the shear strength of the diaphragm. With regard to the effect of the sheet width within a panel, wider sheets are generally stronger and stiffer because there are fewer side laps. 9.2.2.1.2 Panel Span and Purlin Spacing Shorter span panels could provide a somewhat larger shear strength than longer span panels, but the results of tests indicate that the failure load is not particularly sensitive to changes in span. The shear strength of panels is increased by a reduction of purlin spacing; the effect is more pronounced in the thinner panels. 9.2.2.1.3 Material Thickness and Strength If a continuous flat plate is welded directly to the supporting frame, the failure load is nearly proportional to the thickness of the material. However, for systems with a formed panel, the shear is transmitted from the support beams to the plane of the shear-resisting element by the vertical ribs of the panels. The shear strength of such a diaphragm may be increased by an increase in material thickness, but not linearly. When steels with different material properties are used, the influence of the material properties on diaphragm strength should be determined by tests or analytical procedures. 9.2.2.1.4 Acoustic Perforations The presence of acoustic perforations may slightly increase the deflection of the system and decrease the shear strength. 9.2.2.1.5 Types and Arrangement of Fasteners The shear strength of steel diaphragms is affected not only by STEEL SHEAR DIAPHRAGMS 347 the types of fasteners (welds, bolts, sheet metal screws, and others) but also by their arrangement and spacing. The shear strength of the connection depends to a considerable degree on the configuration of the surrounding metal. Previous studies indicate that if the fasteners are small in size or few in number, failure may result from shearing or separation of the fasteners or by localized bearing or tearing of the surrounding material. If a sufficient number of fasteners are closely spaced, the panel may fail by elastic buckling, which produces diagonal waves across the entire diaphragm. The shear strength will be increased considerably by the addition of intermediate side lap fasteners and end connections. due to perimeter beams and neglecting the influence of the diaphragm acting as a web of a plate girder. For simplicity the combined deflections due to shear stress, seam slip, and local distortion can be determined from the results of diaphragm tests. If shear transfer devices are provided, the deflection due to relative movement between marginal beams and shear web will be negligible. The above discussion is based on the test results of shear diaphragms without concrete fill. The use of concrete fill will increase the stiffness of shear diaphragms considerably, as discussed in the preceding section. When the advantage of concrete fill is utilized in design, the designer should consult individual companies or local building codes for design recommendations. 9.2.2.1.6 Concrete Fill Steel panels with a concrete fill provide a much more rigid and effective diaphragm. The stiffening effect of the fill depends on the thickness, strength, and density of the fill and the bond between the fill and the panels. The effect of lightweight concrete fill on shear diaphragms has been studied by Luttrell.9.11 It was found that even though this type of concrete may have a very low compressive strength of 100–200 psi (0.7–1.4 MPa), it can significantly improve the diaphragm performance. The most noticeable influence is the increase in shear stiffness. The shear strength can also be increased, but to a lesser extent. 9.2.3 9.2.2.1.7 Insulation Based on the results of full-scale diaphragm tests, Lease and Easterling9.110 concluded that the presence of insulation does not reduce the shear strength of the diaphragm. Insulation thicknesses of up to 6 38 in. were studied. 9.2.2.2 Stiffness of Shear Diaphragms In the use of shear diaphragms, deflection depending upon the stiffness of the shear diaphragms is often a major design criterion. Methods for predicting the deflection of cold-formed steel panels used as diaphragms have been developed on the basis of the specific panels tested. In general, the total deflection of the diaphragm system without concrete fill is found to be a combination of the following factors9.2,9.39 : 1. 2. 3. 4. Deflection due to flexural stress Deflection due to shear stress Deflection due to seam slip Deflection due to local distortion of panels and relative movement between perimeter beams and panels at end connections The deflection due to flexural stress can be determined by the conventional formula using the moment of inertia Tests of Steel Shear Diaphragms In general, shear diaphragms are tested for each profile or pattern on a reasonable maximum span which is normally used to support vertical loads. The test frame and connections should be selected properly to simulate actual building construction if possible. Usually the mechanical properties of the steel used for the fabrication of the test panels should be similar to the specified values. If a substantially different steel is used, the test ultimate shear strength may be corrected on the basis of Ref.9.114 During the past, cantilever, two-bay, and three-bay steel test frames have been generally used. Another possible test method is to apply compression forces at corners along a diagonal. Nilson has shown that the single-panel cantilever test will yield the same shear strength per foot as the threebay frame and that the deflection of an equivalent three-bay frame can be computed accurately on the basis of the single-panel test. It is obvious that the use of a cantilever test is economical, particularly for long-span panels. References 9.42–9.44 and 9.114 contain the test procedure and the method of evaluation of the test results. The test frame used for the cantilever test is shown in Fig. 9.2a and Fig. 9.2b shows the cantilever beam diaphragm test. The three-bay simple beam test frame is shown in Fig. 9.3a, and Fig. 9.3b shows the test setup for a simple beam diaphragm test. The test results can be evaluated on the basis of the average values obtained from the testing of two identical specimens if the deviation from the average value does not exceed 10%. Otherwise the testing of a third identical specimen is required by Refs. 9.42–9.44. The average of the two lower values obtained from the tests is regarded as the result of this series of tests. According to Ref. 9.43, if the frame has a stiffness equal to or less than 2% of that of the total diaphragm assembly, no adjustment of test results for frame resistance 348 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES Figure 9.2 (a) Plan of cantilever test frame.9.6 (b) Cantilever beam diaphragm test.9.1 need be made. Otherwise, the test results should be adjusted to compensate for frame resistance. The ultimate shear strength Su in pounds per foot can be determined from π ππ = π (9.1) π where (Pult )avg = average value of maximum jack loads from either cantilever or simple beam tests, lb b = depth of beam indicated in Figs. 9.2a and 9.3a, ft The computed ultimate shear strength divided by the proper load factor gives the allowable design shear Sdes in pounds per linear foot. (See Fig. 9.4 for the tested ultimate shear strength of standard corrugated steel diaphragms.) According to Ref. 9.42, the shear stiffness G′ is to be determined on the basis of an applied load of 0.4(Pult )avg for use in deflection determination.∗ For the evaluation of ∗ Reference 9.44 suggests that the shear stiffness G′ is to be determined on the basis of a reference level of 0.33(Pult )avg . If the selected load level is beyond the proportional limit, use a reduced value less than the proportional limit. STEEL SHEAR DIAPHRAGMS 349 Figure 9.3 (a) Plan of simple beam test frame.9.6 (b) Simple beam diaphragm test.9.1 shear stiffness, the measured deflections at the free end of the cantilever beam or at one-third the span length of the simple beam for each loading increment can be corrected by the following equations if the support movements are to be taken into account: [ ] { π Δ = π·3 − π·1 + (π·2 + π·4 ) for cantilever tests (9.2) π = 12 (π·2 + π·3 − π·1 − π·4 ) for simple beam tests (9.3) where D1 , D2 , D3 , and D4 are the measured deflections at locations indicated in Figs. 9.2a and 9.3a and a/b is the ratio of the diaphragm dimensions. The load-deflection curve can then be plotted on the basis of the corrected test results. The shear deflection for the load of 0.4(Pult )avg can be computed from Δ′s = Δ′ − Δ′b (9.4) where Δ′s = shear deflection for load of 0.4(Pult )avg Δ′ = average value of deflections obtained from load–deflection curves for load of 0.4(Pult )avg Δ′b = computed bending deflection 350 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES Figure 9.5 Cross section of corrugated sheets.9.42 profile: πΊ′ = Figure 9.4 Tested ultimate shear strength of standard 2 12 × 12 -in. corrugated galvanized steel diaphragms.9.42 In the computation of Δ′b the following equations may be used for cantilever beams. The bending deflection at the free end is Pa3 (12)2 (9.5) Δ′b = 3EI For simple beam tests, the bending deflection at one-third the span length is Δ′b = 5Pa3 (12)2 6EI (9.6) In Eqs. (9.5) and (9.6), P = 0.4(Pult )avg , lb E = modulus of elasticity of steel, 29.5 × 106 psi (203 GPa, 2070 GPa) I = moment of inertia considering only perimeter members of test frame, = Ab2 (12)2 /2, in.4 A = sectional area of perimeter members CD and GE in Figs. 9.2a and 9.3a, in.2 a, b = dimensions of test frame shown in Figs. 9.2a and 9.3a, ft Finally, the shear stiffness G′ of the diaphragm can be computed as ( ) π βπ 0.4π max π (9.7) = πΊ′ = ′ π Δs βπ Δ′s The shear stiffness varies with the panel configuration and the length of the diaphragm. For standard corrugated sheets, the shear stiffness for any length may be computed by Eq. (9.8) as developed by Luttrell9.5 if the constant K2 can be established from the available test data on the same Et [2(1 + π)π]βπ + πΎ2 β(Lt)2 (9.8) where G′ = shear stiffness, lb/in. E = modulus of elasticity of steel, = 29.5 × 106 psi (203 GPa, 2070 GPa) t = uncoated thickness of corrugated panel, in. π = Poisson’s ratio, = 0.3 p = corrugation pitch, in. (Fig. 9.5) g = girth of one complete corrugation, in. (Fig. 9.5) L = length of panels from center to center of end fasteners, measured parallel to corrugations, in. K2 = constant depending on diaphragm cross section and end-fastener spacing, in.4 Knowing G′ from the tested sheets, the constant K2 can be computed as [ ] Et 2(1 + π)π − (9.9) (Lt)2 πΎ2 = πΊ′ π Figure 9.6 shows graphically the tested shear stiffness for 0.0198-in. (0.5-mm-) thick standard corrugated diaphragms. Based on a review of diaphragm test methods, AISI developed the Test Standard for Cantilever Test Method for Cold-Formed Steel Diaphragms.9.114 In 2013 this test standard was broadened to address both static and cyclic loading conditions.9.114 According to Ref. 9.114, the test frame stiffness may influence the test results and therefore adjustments to compensate for frame resistance and stiffness are provided. The nominal diaphragm web shear strength, Sn , which is the load per unit length across the full frame test, is calculated by π (9.10) πn = n π where ( ) πfn β§π − π − 0.02 max π βͺ max max βͺ πfn (9.10π) πn = β¨if π > 0.02 ) βͺ max ( π fn βͺπmax if ≤ 0.02 (9.10π) πmax β© STEEL SHEAR DIAPHRAGMS 351 Figure 9.6 Tested shear stiffness for 2 12 × 12 -in.. standard corrugated steel diaphragms. Thickness of panels = 0.0198 in.9.42 P Pmax Pd a G' = Δ b d Pd = 0.4 Pmax Δd Figure 9.7 Δn Typical load–net deflection curve.9.114 where Pmax = maximum applied load P to test frame Pfn = load P from testing of bare frame at deflection equal to deflection for load of Pmax for strength b = depth of diaphragm test frame and dimension parallel with load, P Equation (9.10) adjusts the test load for the contribution of the frame stiffness. For design the nominal diaphragm web strength is reduced by either a safety factor or resistance factor as described in Chapter B of AISI S310.9.124 See Section 9.2.5 in this volume. According to Ref. 9.114, the shear stiffness G’ is determined at the test load πd = 0.4πmax as illustrated by Fig. 9.7. The shear stiffness is computed by Eq. (9.11), ( ) πd π πΊ′ = (9.11) Δd π 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES ( β§0.4π − 0.02 max − 0.4πmax βͺ βͺ π if 0.4πfd > 0.02 πd = β¨ max βͺ π βͺ0.4πmax if 0.4πfd ≤ 0.02 β© max πfd 0.4πmax Depth, b ) 4 (9.11π) 2 Load, P Lv Lv CL Beam 1 The shear net deflection illustrated by Fig. 9.8 may be determined from either diagonal measurements or rectangular measurements. Both measurement methods are acceptable. However, the rectangular method is the historical method. Common existing analytical methods9.11,9.115 were verified using the rectangular method. When using diagonal measurements the net shear deflection, Δn , is computed as follows: √ π2 + π2 Δn = (|Δ1 | + |Δ2 |) (9.12) 2π Depth, b A CL Beam C D Steel deck panel Tension reaction Bearing reaction Legend: Displacement device mounted on the ground at frame corners measuring movement of the test frame. Arrow indicates direction of positive reading. Figure 9.9 Rectangular displacement measurements.9.114 where Δ1, 2 = displacement measured at points 1 or 2 (see Fig. 9.8) a = length of diaphragm test frame b = depth of diaphragm test frame When using the rectangular displacements (Fig. 9.9), the net shear deflection is computed by Eq. (9.13), ( ) (Δ2 + Δ4 )π (9.13) Δn = Δ3 − Δ1 + π where Δ1,2,3,4 is the displacement measured at points 1, 2, 3, or 4 (see Fig. 9.9). The number of tests and the conditions for acceptance of test results are described in Ref. 9.114. Lv 2 Length, a Lv Lv B Wire B (9.11π) where Pd = load P at which diaphragm stiffness is determined Pfd = load P from testing of bare test frame at deflection equal to deflection for load of 0.4 Pmax for stiffness Δd = net shear deflection of diaphragm test at load 0.4 Pmax Load, P 3 A Length, a where Lv 352 1 D C Steel deck panel Tension reaction Bearing reaction Legend: Displacement device mounted on top flange of test frame. Arrow indicates direction of positive reading. Figure 9.8 Diagonal displacement measurements.9.114 9.2.4 Analytical Methods for Determining Shear Strength and Stiffness of Shear Diaphragms In Section 9.2.3 the test method to be used for establishing the shear strength and stiffness of shear diaphragms was discussed. During the past two decades, several analytical methods have been developed for computing the shear strength and the stiffness of diaphragms. The following five methods are commonly used: 1. Steel Deck Institute (SDI) method9.45,9.106, 9.111,9.123 STEEL SHEAR DIAPHRAGMS 2. 3. 4. 5. 6. Tri-Service method9.46 European recommendations9.47 Nonlinear finite-element analysis9.9 Simplified diaphragm analysis9.36 Metal Construction Association (MCA) method9.115 references AISI S3109.124 the design shear strength can be determined as follows: β§ πn for ASD method βͺ πd = β¨ Ωd βͺ π d = πd π n for LRFD method β© For details, the reader is referred to the referenced documents and publications. The North American Standard for the Design of Profiled Steel Diaphragm Panels9.124 incorporates the analytical methods of both the SDI and MCA methods. With regard to the use of the European recommendations, a design guide was prepared by Bryan and Davies in 1981.9.48 This publication contains design tables and worked examples which are useful for calculating the strength and stiffness of steel roof decks when acting as diaphragms. In addition to the above publications, general design rules on steel shear diaphragms can also be found in Ref. 9.116. where Sd = available shear strength for diaphragm, lb/ft. Sn = in-plane diaphragm nominal shear strength established by calculation or test, lb/ft Ωd = safety factor for steel diaphragm shear as specified in Table 9.1 πd = resistance factor for steel diaphragm shear as specified in Table 9.1 In Table 9.1, the safety factors and resistance factors are based on the statistical studies of the nominal and mean resistances from full-scale tests.1.346 The values in Table 9.1 reflect the fact that the quality of mechanical connectors is easier to control than welded connections. As a result, the variation in the strength of mechanical connectors is smaller than that for welded connections, and their performance is more predictable. Therefore, a smaller factor of safety, or larger resistance factor, is justified for mechanical connections.9.124 For other diaphragm system conditions such as wood supports, structural concrete supports, structural concrete fill and insulating concrete fill, see Ref. 9.124. For mechanical fasteners other than screws Ωd shall not be less than Table 9.1 values for screws and πd shall not be greater than Table 9.1 values for screws. The safety factors for earthquake loading are slightly larger than those for wind load due to the ductility demands required by seismic loading. The stress in the perimeter framing members should be checked for the combined axial stresses due to the 9.2.5 Design of Shear Diaphragms Steel shear diaphragms can be designed as web elements of horizontal analogous plate girders with the perimeter framing members acting as the flanges. The primary stress in the web is shear stress, and in the flanges the primary stresses are axial stresses due to bending applied to the plate girder. It has been a general design practice to determine the required sections of the panels and supporting beams based on vertical loads. The diaphragm system, including connection details, needed to resist horizontal loads can then be designed on the basis of (1) the shear strength and the stiffness of the panels recommended by individual companies for the specific products and (2) the design provisions of local building codes. For the design of shear diaphragms according to Section I2 of the AISI North American Specification,1.345 which Table 9.1 Safety Factors and Resistance Factors for Diaphragms with Steel Supports and No Concrete Fill9.124 Load Type or Combinations Including Wind Earthquake and All Others π Limit State Panel Bucklingπ Connection-Related Connection Type Welds Screws Welds Screws 353 Ωd (ASD) πd (LRFD) πd (LSD) Ωd (ASD) πd (LRFD) πd (LSD) 2.15 2.00 3.00 2.30 0.75 0.80 0.55 0.70 0.60 0.75 0.40 0.55 2.00 0.80 0.75 Panel buckling is out-of-plane buckling and not local buckling at fasteners. 354 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES A = area of perimeter framing member, in.2 b = distance between centroids of perimeter members, measured perpendicular to span length of girder, ft Figure 9.10 ragm.9.42 Portal frame building with wall and roof diaph- gravity load and the wind load or earthquake applied to the structure. As shown in Fig. 9.10, the axial stress in the perimeter framing members due to horizontal load (wind load or earthquake) can be determined by πΉ π π= = π΄ Ab (9.15) where f = stress in tension or compression, psi F = force in tension or compression, lb, = M/b M = bending moment at particular point investigated, ft-lb Table 9.2 Usually the shear stress in panels and the axial stress in perimeter members of such a diaphragm assembly are small, and it is often found that the framing members and panels which have been correctly designed for gravity loads will function satisfactorily in diaphragm action with no increase in size. However, special attention may be required at connections of perimeter framing members. Ordinary connections may deform in the crimping mode if subjected to heavy axial forces along connected members. If the panels are supported by a masonry wall rather than by a steel frame, tensile and compressive reinforcements should be provided for flange action within the walls adjacent to the diaphragm connected thereto. In addition to designing shear diaphragm and perimeter members for their strengths, the deflection of shear diaphragms must also be considered. The total deflection of shear diaphragms may be computed as Δtotal = Δb + Δs (9.16) where Δtotal = total deflections of shear diaphragm, in. Δb = bending deflection, in. Δs = shear deflection, including deflection due to seam slip and local distortion, in. The bending deflection and shear deflection can be computed by the formulas given in Table 9.2 for various types of beams subjected to various loading conditions. Deflection of Shear Diaphragms 9.42 Type of Diaphragm Loading Condition Simple beam (at center) Uniform load Load P applied at center Load P applied at each Cantilever beam (at free end) 1 point of span 3 Uniform load Load P applied at free end Δb Δs π 5wL4 (12)2 384EI PL3 (12)3 48EI 23PL3 (12)3 648EI wa4 (12)3 8EI 3 Pa (12)3 3EI wL2 8πΊ′ π PL 4πΊ′ π PL 3πΊ′ π wa2 2πΊ′ π Pa πΊ′ π π When the diaphragm is constructed with two or more panels of different lengths, the term G′ b should be ∑ replaced by πΊπ′ ππ ,where πΊπ′ and bi are the shear stiffness and the length of a specific panel, respectively. STEEL SHEAR DIAPHRAGMS In Table 9.2 the formula for determining the shear deflection of a diaphragm is similar to the method of computing the shear deflection of a beam having relatively great depth. It can be derived from the following equation4.45 : Δs = Vv dx ∫ πΊ′ π (9.17) where V = shear due to actual loads v = shear due to a load of 1 lb acting at section where deflection is derived ′ G = shear stiffness of diaphragm b = width of shear diaphragm or depth of analogous beam In practical design, the total horizontal deflection of a shear diaphragm must be within the allowable limits permitted by the applicable building code or other design provisions. The following formula for masonry walls has been proposed by the Structural Engineers Association of California: Allowable deflection = where h t E f = = = = β2 π 0.01Et (9.18) unsupported height of wall, ft thickness of wall, in. modulus of elasticity of wall material, psi allowable compressive stress of wall material, psi 9.2.6 Special Considerations The following are several considerations which are essential in the use of steel panels as shear diaphragms. 1. If purlins and girts are framed over the top of perimeter beams, trusses, or columns, the shear plane of the panels may cause tipping of purlin and girt members by eccentric loading. For this case, rake channels or other members should be provided to transmit the shear from the plane of the panels to the flanges of the framing member or to the chords of the truss. 2. Consideration should be given to the interruption of panels by openings or nonstructural panels. It may be assumed that the effective depth of the diaphragm is equal to the total depth less the sum of the dimensions of all openings or nonstructural panels measured parallel to the depth of the diaphragm. The type of panel-to-frame fasteners used around the openings should be the same as, and their spacing 355 equal to or less than, that used in the tests to establish the diaphragm value. 3. When panels are designed as shear diaphragms, a note shall be made on the drawings to the effect that the panels function as braces for the building and any removal of the panels is prohibited unless other special separate bracing is provided. 4. The performance of shear diaphragms depends strongly on the type, spacing, strength, and integrity of the fasteners. The type of fasteners used in the building should be the same as, and their spacing not larger than, that used in the test to establish the diaphragm value. 5. Diaphragms are not effective until all components are in place and fully interconnected. Temporary shoring should therefore be provided to hold the diaphragms in the desired alignment until all panels are placed, or other construction techniques should be used to make the resulting diaphragm effective. Temporary bracing should be introduced when replacing panels. 6. Methods of erection and maintenance used for the construction of shear diaphragms should be evaluated carefully to ensure proper diaphragm action. Proper inspection and quality control procedures would be established to ensure the soundness and spacing of the connections. For other guidelines on practical considerations, erection, inspection, and other design information, see Refs. 9.45, 9.111, 9.123 and 9.124. Design examples are also provided in Design Examples for the Design of Profiled Steel Diaphragm Panels Based on AISI 310-16, AISI D310-17.9.126 Example 9.1 Use the ASD method to design a longitudinal bracing system by using steel shear diaphragms for a mill building as shown in Figs. 9.11a and 9.11b. Assume that a wind load of 20 psf is applied to the end wall of the building and that 9/16” x 2 1/2” Form Deck steel sheets having a design thickness of 0.0179 in. are used as roof and wall panels. SOLUTION A. Alternate I. Longitudinal X-bracing is usually provided for a mill building in the planes of the roof, side walls, and lower chord of the truss,∗ as shown in Figs. 9.8c and d. The intent of this example is to illustrate the use of shear diaphragms in the planes of the roof and side walls instead of ∗ See Alternate II, in which the X-bracing is eliminated in the plane of the lower chord of the truss. 356 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES Figure 9.11 (a) Mill building. (b) End elevation. (c) Wind bracing in planes of roof and side walls, side elevation. (d) Bracing in plane of lower chord. (e) Assumed area of wind load to be carried at A, B, C, and D. (f) Shear diaphragms in planes of roof and side walls, side elevation. (g) Assumed area of wind load to be carried in planes of roof and bottom chord of truss. (h) End wall columns run all the way to roof plane. the X-bracing system. The design of the roof truss and other structural members is beyond the scope of this example. 1. Wind Panel Loads. The wind panel loads at A, B, C, and D can be computed as follows based on the assumed area in Fig. 9.11e: ( ) 1 πA = 20 9.375 × 12.5 + × 8.385 × 4.193 (3) 2 = 2700 lb(4) STEEL SHEAR DIAPHRAGMS πB = 20(16.77 × 4.193) = 1410 lb(5) ( ) 1 πC = 20 8.385 × 4.193 + × 11.25 × 7.5 (6) 2 = 1550 lb(7) ( 1 πD = 20 20.635 × 12.5 + 5.625 × 7.5 + × 7.5(8) 2 ) × 15.0 = 7130 lb 2. Shear Diaphragm in Plane of Roof. Considering that the planes of the side walls and the lower chord of the truss are adequately braced, the wind loads to be resisted by the roof panels used as a shear diaphragm are 12 WC and WB as indicated in Fig. 9.11f. Consequently, the shear developed along the eave struts is π£= 775 + 1410 2185 = = 15.6 lbβft 140 140 From the Diaphragm Tables, Section 7 of Steel Deck on Cold-Formed Steel Framing,9.127 the nominal shear strength for the corrugated sheets having a base metal thickness of 0.0119 in. is given as 295 lb/ft. Using a safety factor of 2.00 as recommended by AISI for screw connectors, the allowable shear strength for the design is 295 = 147 lbβft πdes = 2.00 Since the allowable shear is much larger than the actual shear value of 15.6 lb/ft developed in the roof due to the wind load, the roof panels are adequate to resist the wind load applied to the end wall, even though no intermediate fasteners are provided. Usually intermediate fasteners are used for roof panels, and as a result, additional strength will be provided by such fasteners. 3. Shear Diaphragm in Plane of Side Wall. As far as the shear diaphragms in the planes of the side walls are concerned, the total load to be resisted by one side wall as shown in Fig. 9.11f is 1 π = πA + πB + πC + πD 2 = 2700 + 1410 + 775 + 7130 = 12,015 lb The effective diaphragm width πeff is the length of the building with the widths of doors and windows subtracted. This is based on the consideration that the wall panels are adequately fastened to the perimeter members around openings, that is, πeff = 140 − (16.0 + 3 × 7.5 + 7.0 + 5.0) = 89.5 ft 357 Therefore the shear to be resisted by the diaphragm is π£= 12,015 π = = 134 lbβft πeff 89.5 or the required static ultimate shear resistance should be πu = πd × SF = 134 × 2.0 = 268 lbβft Since the average nominal shear strength for the 0.0179-in.-thick form deck spanning at 3 ft is 295 lb/ft, which is larger than the computed value of 268 lb/ft, the corrugated sheets are adequate for shear diaphragm action. In determining the wind load to be resisted in the planes of roof and side walls, assumptions may be made as shown in Fig. 9.11g. Based on this figure, the wind load to be resisted by the shear diaphragm in the plane of the roof is 2250 lb, which is slightly larger than the load of 2185 lb used previously. The total load to be used for the design of the shear diaphragm in the planes of side walls is the same as the load computed from Fig. 9.11f. 4. Purlin Members. It should be noted that the shear force in the plane of roof panels can cause the tipping of purlins due to eccentricity. Rake channels or other means may be required to transmit the shear force from the plane of roof panels to chord members. This can become important in short, wide buildings if purlins are framed over the top of trusses. B. Alternate II. When end-wall columns run all the way to the roof plane, as shown in Fig. 9.8h, there is no need for X-bracing in the plane of the bottom chord. For this case, the force to be resisted by one side of the roof diaphragm is 1 π = 20 × [(12.5 + 20) × 30] = 9750 lb 2 and 9750 = 69.7 lbβft. 140 The above shear developed along the eave struts is smaller than the allowable shear of 147 lb/ft for 0.0179-in.-thick form deck. Therefore, the roof panels are adequate to act as a diaphragm. For side walls, the shear to be resisted by the diaphragm is π£= π£= 9750 π = = 109 lbβft πeff 89.5 or the required static ultimate shear resistance is πu = 109 × 2.0 = 218 lbβft Since the above computed Su is less than the nominal shear strength of 295 lb/ft for the 0.0179-in. -thick form deck, the wall panels are also adequate to act as a shear diaphragm. The X-bracing in the plane of the side walls can therefore be eliminated. 358 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES 9.3 STRUCTURAL MEMBERS BRACED BY DIAPHRAGMS 9.3.1 Beams and Columns Braced by Steel Diaphragms In Section 9.2 the application of steel diaphragms in building construction was discussed. It has been pointed out that in addition to utilizing their bending strength and diaphragm action the steel panels and decking used in walls, roofs, and floors can be very effective in bracing members of steel framing against overall buckling of columns and lateral buckling of beams in the plane of panels. Both theoretical and experimental results indicate that the failure load of diaphragm-braced members can be much higher than the critical load for the same member without diaphragm bracing. In the past, investigations of thin-walled steel open sections with and without bracing have been conducted by numerous investigators. Since 1961 the structural behavior of diaphragm-braced columns and beams has been studied at Cornell by Winter, Fisher, Pincus, Errera, Apparao, Celebi, Pekoz, Simaan, Soroushian, Zhang, and others.14.115–4.118,4.123,4.125–4.128,4.133,4.136,9.50–9.57 In these studies, the equilibrium and energy methods have been used for diaphragm-braced beams and columns. In addition to the Cornell work, numerous studies have been conducted at other institutions and several individual steel companies.4.119–4.122,4.124,4.129–4.132,4.134,4.135,9.58–9.66,9.125 9.3.2 Figure 9.12 Buckling of studs between fully effective fasteners. Diaphragm-Braced Wall Studs Because the shear diaphragm action of wall material can increase the load-carrying capacity of wall studs significantly, the effect of sheathing material on the design load of wall studs was previously considered in Sections D4(b) and D4.1–D4.3 of the AISI Specification.1.314 However, it should be noted that the AISI design requirements are now given in the North American Standard for Cold-Formed Steel Structural Framing1.432 (AISI S240-15), and are limited only to those studs that have identical wall material attached to both flanges. When unidentical wall materials are attached to two flanges, the reader is referred to Refs. 9.52–9.55 or the rational design method of AISI S240 may be used based on the weaker wall material. Refer to Chapter 12 for information regarding sheathing braced wall stud design. Prior to the 2004 Supplement to the AISI Specification1.343 consideration was given to the structural strength and stiffness of the wall assembly. As far as the structural strength is concerned, the maximum load that can be carried by wall studs is governed by either (1) column buckling of studs between fasteners in the plane of the wall (Fig. 9.12) or (2) Figure 9.13 Overall column buckling of studs. overall column buckling of studs (Fig. 9.13). The following discussion deals with the critical loads for these types of buckling. A discussion of the current AISI S240, a rational design method is presented in Section 12.2.2.4. 9.3.2.1 Column Buckling of Wall Studs between Fasteners When the stud buckles between fasteners, as shown in Fig. 9.12, the failure mode may be (1) flexural buckling, (2) torsional buckling, or (3) torsional–flexural buckling, depending on the geometric configuration of the cross section and the spacing of fasteners. For these types of column buckling, the critical loads are based on the stud itself, without any interaction with the wall material. 359 STRUCTURAL MEMBERS BRACED BY DIAPHRAGMS Therefore the design formulas given in Sections 5.2.23 and 5.2.3 are equally applicable to these cases. and 9.3.2.2 Overall Column Buckling of Wall Studs Braced by Shear Diaphragms on Both Flanges The overall column buckling of wall studs braced by sheathing material has been studied extensively at Cornell University and other institutions. The earlier AISI provisions were developed primarily on the basis of the Cornell work.9.52–9.55 Even though the original research has considered the shear rigidity and the rotational restraint of the wall material that is attached either on one flange or on both flanges of the wall studs, for the purpose of simplicity, the AISI design requirements are provided only for the studs braced by shear diaphragms on both flanges. In addition, the rotational restraint provided by the wall material is neglected in the AISI provisions. Based on their comprehensive studies of wall assemblies, Simaan and Pekoz have shown several stability equations for determining the critical loads for different types of overall column buckling of wall studs.9.55 The following buckling load equations are used for channels or C-sections, Z-sections, and I-sections having wall materials on both flanges: where Q = shear rigidity for two wallboards, kips d = depth of channel or C-section, in. (9.19) b. for torsional–flexural buckling [ ) 1 ( ππ₯ + πzQ πcr = 2π½ ] √ 2 − (ππ₯ + πzQ ) − 4π½ππ₯ πzQ ππ 2 4π20 (9.24) Other symbols are as defined in Sections 5.4 and 5.7. 2. Z-Sections a. for torsional buckling about z axis πcr = πzQ = ππ§ + ππ 2 4π20 (9.25) b. for combined flexural buckling about x and y axes )√ [( 1 πcr = 12 (9.26) ππ₯ + ππ¦ + π 2 ] √ ( ) )2 ( 2 ππ₯ + ππ¦ + π − 4 ππ₯ ππ¦ + ππ₯ π − πxy − where πxy = π 2 EI xy (πΎπ₯ πΎπ¦ πΏ2 ) (9.27) and Ixy is the product of the inertia of wall studs, in.4 3. Doubly Symmetric I-Sections a. for flexural buckling about y axis 1. Singly Symmetric Channels or C-sections a. for flexural buckling about y axis πcr = ππ¦ + π πzQ = ππ§ + πcr = ππ¦ + π (9.28) b. for flexural buckling about x axis πcr = ππ₯ (9.29) c. for torsional buckling about z axis (9.20) where Pcr is the critical buckling load in kips, the euler flexural buckling load about the x axis of wall studs in kips is π 2 EI x (9.21) ππ₯ = (πΎπ₯ πΏπ₯ )2 the Euler flexural buckling load about the y axis of wall studs in kips is π 2 EI π¦ (9.22) ππ¦ = (πΎπ¦ πΏπ¦ )2 the torsional buckling load about the z axis of wall studs in kips is [ 2 ]( ) π ECw 1 (9.23) + GJ ππ§ = (πΎπ‘ πΏπ‘ )2 π20 πcr = πzQ = ππ§ + ππ 2 4π20 (9.30) By using the above equations for critical loads, the critical elastic buckling stress π cr can be computed as πcr = πcr π΄ (9.31) 9.3.2.3 AISI Design Criteria for Wall Studs The AISI North American Framing Standard1.432 permits sheathing braced design in accordance with an appropriate theory, tests, or rational engineering analysis. The following excerpts are adapted from Section D4 of the 1996 edition of the AISI Specification for the design of wall studs.1.314 These excepts may be considered an appropriate theory for design. A discussion of the current AISI North American Standard 360 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES for Cold-Formed Steel Structural Framing is presented in Chapter 12. Table D4 D4 Wall Studs and Wall Stud Assemblies1.314 Sheathing2 k kN 3/8 in. (9.5 mm) to 5/8 in. (15.9 mm) thick gypsum Lignocellulosic board Fiberboard (regular or impregnated) Fiberboard (heavy impregnated) 24.0 107.0 0.008 12.0 7.2 53.4 32.0 0.009 0.007 14.4 64.1 0.010 Wall studs shall be designed either on the basis of an all-steel system in accordance with Section C or on the basis of sheathing in accordance with Section D4.1–D4.3. Both solid and perforated webs shall be permitted. Both ends of the stud shall be connected to restrain rotation about the longitudinal stud axis and horizontal displacement perpendicular to the stud axis. (a) All-Steel Design. Wall stud assemblies using an all-steel design shall be designed neglecting the structural contribution of the attached sheathings and shall comply with the requirements of Section C. In the case of circular web perforations, see Section B2.2, and for noncircular web perforations, the effective area shall be determined as follows: The effective area, Ac , at a stress Fn shall be determined in accordance with Section B, assuming the web to consist of two unstiffened elements, one on each side of the perforation, or the effective area, Ae , shall be determined from stub-column tests. When Ae is determined in accordance with Section B, the following limitations related to the size and spacing of perforations and the depth of the stud shall apply: 1. The center-to-center spacing of web perforations shall not be less than 24 inches (610 mm). 2. The maximum width of web perforations shall be the lesser of 0.5 times the depth, d, of the section or 2 12 inches (63.5 mm). 3. The length of web perforations shall not exceed 4 12 inches (114 mm). 4. The section depth-to-thickness ratio, d/t, shall not be less than 20. 5. The distance between the end of the stud and the near edge of a perforation shall not be less than 10 inches (254 mm). (b) Sheathing Braced Design. Wall stud assemblies using a sheathing braced design shall be designed in accordance with Sections D4.1–D4.3 and in addition shall comply with the following requirements: In the case of perforated webs, the effective area, Ae , shall be determined as in (a) above. Sheathing shall be attached to both sides of the stud and connected to the bottom and top horizontal members of the wall to provide lateral and torsional support to the stud in the plane of the wall. Sheathing shall conform to the limitations specified under Table D4. Additional bracing shall be provided during construction, if required. Sheathing Parameters1 πΎ Qo length/length 1. Notes: 2. The values given are subject to the following limitations: All values are for sheathing on both sides of the wall assembly. 3. All fasteners are No. 6, type S-12, self-drilling drywall screws with pan or bugle head, or equivalent. 4. All sheathing is 12 in. (12.7 mm) thick except as noted. 5. For other types of sheathing, Qo and πΎ shall be permitted to be determined conservatively from representative small-specimen tests as described by published documented methods (see Commentary). The equations given are applicable within the following limits: Yield strength, πΉy ≤ 50 ksi (345 MPa) Section depth, π ≤ 6.0 in. (152 mm) Section thickness, π‘ ≤ 0.075 in. (1.91 mm) Overall length, πΏ ≤ 16 ft (4.88 mm) Stud spacing, 12 in. (305 mm) minimum; 24 in. (610 mm) maximum D4.1 Wall Studs in Compression For studs having identical sheathing attached to both flanges and neglecting any rotational restraint provided by the sheathing, the nominal axial strength, Pn , shall be calculated as follows: πn = π΄c πΉn (9.32) Ωc = 1.80 (ASD) πc = 0.85 (LRFD) where Ae is the effective area determined at Fn and Fn is the lowest value determined by the following three conditions: (a) To prevent column buckling between fasteners in the plane of the wall, Fn shall be calculated according to Section C4 with KL equal to two times the distance between fasteners. (b) To prevent flexural and/or torsional overall column buckling, Fn shall be calculated in accordance with Section C4 with Fc taken as the smaller of the two π CR values specified for the STRUCTURAL MEMBERS BRACED BY DIAPHRAGMS following section types, where π CR is the theoretical elastic buckling stress under concentric loading: 1. Singly symmetric C-sections (9.33) πCR = πeπ¦ + πa ] [ √ )2 ( 1 πCR = (πeπ₯ + πtπ ) − πeπ₯ + πtπ − (4π½πeπ₯ πtπ ) 2π½ (9.34) 2. Z-Sections πCR = πt + πt (9.35) { πCR = 1 2 ( )√ 12 πeπ₯ + πeπ¦ + πa √ √ ( )2 √β‘ β€β« √ πeπ₯ + πeπ¦ + πa − β₯βͺ −√β’ β’4(π π + π π − π 2 )β₯β¬ exy β¦βͺ eπ₯ a β£ eπ₯ eπ¦ β πCR = πeπ¦ + πa (9.37) πCR = πeπ₯ (9.38) πexy = π 2 EI xy 2 AL π2πΈ πeπ¦ = (πΏβππ¦ )2 [ ] π 2 ECw 1 πt = 2 GJ + (πΏ)2 Ar0 πtπ = πt + πt ( ) π π = πo 2 − ′ π (9.39) (9.40) (9.41) (9.48) πΉn [(πeπ₯ − πΉn )(π20 πΈ0 − π₯0 π·0 ) − πΉn π₯0 (π·0 − π₯0 πΈ0 )] (πeπ₯ − πΉn )π20 (πtπ − πΉn )! − (πΉn π₯0 )2 (9.49) 2. Z-sections πΈ1 = πΉn [πΆ0 (πeπ₯ − πΉn ) − D0 πexy ] 2 (πeπ¦ − πΉn + πa )(πeπ₯ − πΉn ) − πexy πΉn πΈ0 πtπ − πΉn (9.50) (9.51) πΆ1 = πΉn πΆ0 πeπ¦ − πΉn + πa (9.52) πΈ1 = 0 where x0 is the distance from shear center to the centroid along the principal x axis in inches (absolute value) and C0 , E0 , and D0 are initial column imperfections which shall be assumed to be at least (9.42) πΆ0 = πΏβ350 in a direction parallel to the wall (9.43) π·0 = πΏβ700 in a direction perpendicular to the wall (9.54) (9.44) πΈ0 = πΏβ(π × 10, 000), rad, a measure of the initial (9.53) twist of the stud from the initial ideal, unbuckled shape (9.45) and π΄ = area of full unreduced cross section πΏ = length of stud πt = (πd2 )β(4Ar20 ) π = depth of section πΌxy = product of inertia 1. Singly symmetric C-sections πΉn πΆ0 πΆ1 = πeπ¦ − πΉn + πa 3. I-sections where s = fastener spacing, in. (mm); 6 in. (152 mm) ≤ s ≤ 12 in. (305 mm) s′ = 12 in. (305 mm) πo = see Table D4 πa = πβπ΄ where C1 and E1 are the absolute values of C1 and E1 specified below for each section type: πΆ1 = 3. I-Sections (doubly symmetric) In the above formulas: π2πΈ πeπ₯ = (πΏβπx )2 (c) To prevent shear failure of the sheathing, a value of Fn shall be used in the following equations so that the shear strain of the sheathing, πΎ, does not exceed the permissible shear strain, πΎ. The shear strain, πΎ, shall be determined as follows: ( )] ( )[ πΈ1 π π πΆ1 + (9.47) πΎ= πΏ 2 πΈ1 = (9.36) 361 (9.46) (9.55) If πΉn > 0.5 πΉy , then in the definitions for πcy , πcx , πcxy , and πtQ , the parameters E and G shall be replaced by E′ and G′ , respectively, as defined below: 4EF n (πΉy − πΉn ) (9.56) πΈ′ = πΉy2 ( ′) πΈ πΊ′ = πΊ (9.57) πΈ Sheathing parameters Qo and πΎ shall be permitted to be determined from representative full-scale tests, conducted and evaluated as described by published documented methods (see Commentary), or from the small-scale-test values given in Table D4. 362 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES D4.2 Wall Studs in Bending For studs having identical sheathing attached to both figures, and neglecting any rotational restraint provided by the sheathing, the nominal flexural strengths are πnxo , and πnyo , where For sections with stiffened or partially stiffened compression flanges: Ωb = 1.67 (ASD) πb = 0.95 (LRFD) For sections with unstiffened compression flanges: Ωb = 1.67 (ASD) πb = 0.90 completely inoperative, the allowable design load will still be sufficient. In Section D4.1(b) of the specification, Eqs.(9.33)–(9.38) were derived from Eqs. (9.19)–(9.29) with πΎπ₯ = πΎπ¦ = πΎt = 1.0. The type of torsional buckling of doubly symmetric I-sections [Eq. (9.30)] is not considered in the AISI requirements because it is not usually a failure mode. The design shear rigidity Q for two wallboards was determined in the 1980 and 1986 editions of the Specification as (LRFD) The nominal flexural strengths Mnxo and Mnyo about the centroidal axes are determined in accordance with Section C3.1, excluding the provisions of Section C3.1.2 (lateral buckling) D4.3 Wall Studs with Combined Axial Load and Bending The required axial strength and flexural strength shall satisfy the interaction equations of Section C5 with the following redefined terms: Pn = Nominal axial strength determined according to Section D4.1 Mnx and Mny in Equations C5.2.1-1, C5.2.1-2, and C5.2.1-3 for ASD or C5.2.2-1, C5.2.2-2, and C5.2.2-3 shall be replaced by nominal flexural strengths, Mnxo and Mnyo , respectively. In the foregoing AISI design provisions, Section D4.1(a) is based on the discussion given in this volume (Section 9.3.2.1), except that the effective length KL is taken as two times the distance between fasteners. Thus, even if an occasional attachment is defective to a degree that it is Figure 9.14 π = ππ΅ (9.58) in which the value π was defined as the design shear rigidity for two wallboards per inch of stud spacing. Based on the discussions presented in Ref. 9.55, π can be determined by 2πΊ′ (9.59) SF where the diaphragm shear stiffness of a single wallboard for a load of 0.8Pult is 0.8πult βπ 0.8πult ( π ) kipsβin. (9.60) = πΊ′ = Δd βπ Δd π π= where Pult = ultimate load reached in shear diaphragm test of a given wallboard, kips (Fig. 9.14) Δd = shear deflection corresponding to a load of 0.8Pult , in. (Fig. 9.14) a, b = geometric dimensions of shear diaphragm test frame, ft (Fig. 9.14) SF = safety factor, =1.5 The reason for using 0.8Pult for G′ is that the shear deflection and thus the shear rigidity at the ultimate load Pult are Determination of shear rigidity, Q .9.55 STRUCTURAL MEMBERS BRACED BY DIAPHRAGMS not well defined and reproducible. A safety factor of 1.5 was used to avoid premature failure of the wallboard. By substituting the equation of G′ and the safety factor into Eq. (9.59), the design shear rigidity for wallboards on both sides of the stud can be evaluated as 0.53πult ( π ) π= (9.61) Δd π Based on the results of a series of shear diaphragm tests using different wallboards with No. 6, type S-12, self-drilling dry-wall screws at 6- to 12-in. (152- to 305-mm) spacing, some typical values of q0 have been developed and were given in Table D4 of the 1980 and 1986 editions of the AISI Specification. In this table, the value of π 0 was computed by π π0 = (9.62) 2 − π β12 where s is the fastener spacing, in. In the 1996 edition of the AISI Specification, the equation for the design shear rigidity π for sheathing on both sides of the wall was rewritten on the basis of a recent study of gypsum-sheathed cold-formed steel wall studs. In Ref. 9.108, Miller and Pekoz indicated that the strength of gypsum wallboard-braced studs was observed to be rather intensive to stud spacing. Moreover, the deformations of gypsum wallboard panel (in tension) were observed to be localized at the fasteners, and not distributed throughout the panel as in a shear diaphragm. The πo values listed in Table D4 were determined from πo = 12 q0 , in which the q0 values were 363 obtained from the 1986 edition of the AISI Specification. The values given in Table D4 for gypsum are based on dry service conditions. In addition to the requirements discussed above, the AISI specification considers the shear strain requirements as well. In this regard, Section D4.1(c) specifies that the computed shear strain πΎ according to Eq. (9.47)–(9.52) and for a value of Fn should not exceed the permissible shear strain of the wallboard πΎ given in Table D4 of the specification. It can be seen that the shear strain in the wallboard is affected by the initial imperfections of wall studs, for which some minimum values for sweep, camber, and possible twist of studs are recommended in Eqs. (9,53)–(9.55) to represent the general practice. Example 9.2 Use the ASD and LRFD methods to compute the allowable axial load for the C-section shown in Fig. 9.15 if it is to be used as wall studs having a length of 12 ft. Assume that the studs are spaced at every 12 in. and that 1 -in.-thick gypsum boards are attached to both flanges of the 2 stud. All fasteners are No. 6, type S-12, self-drilling drywall screws at 12-in. spacing. Use πΉy = 33 ksi. Assume that the dead load–live load ratio is 15 . SOLUTION A. ASD Method 1. Sectional Properties. Using the methods discussed in Chapters 4 and 5 and the AISI Design Manual, the Figure 9.15 Example 9.2. 364 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES following sectional properties can be computed on the basis of the full area of the given C-section: π΄ πΌπ₯ ππ₯ π½ π₯0 = = = = = 0.651 in.2 2.823 in.4 2.08 in. 0.00109 in.4 1.071 in. πΌπ¦ ππ¦ πΆw π0 = = = = 0.209 in.4 0.566 in. 1.34 in.6 2.41 in. 2. Allowable Axial Load. According to Section D4.1 of the AISI Specification, the allowable axial load for the given stud having identical sheathing attached to both flanges and neglecting any rotational restraint provided by the sheathing can be determined by Eq. (9.32) as follows: π΄πΉ πa = e n Ωc where the nominal buckling stress Fn is the lowest value determined by the following three conditions: (Fn )1 = nominal buckling stress for column buckling of stud between fasteners in the plane of the wall (Fn )2 = nominal buckling stress for flexural and/or torsional–flexural overall column buckling (Fn )3 = nominal buckling stress to limit shear strain of wallboard to no more than the permissible value a. Calculation of (Fn )1 . In order to prevent column buckling of the stud between fasteners in the plane of the wall, consideration should be given to flexural buckling and torsional–flexural buckling of the singly symmetric C-section. In the calculation of the elastic buckling stress, the effective length KL is taken to be two times the distance between fasteners, i. Nominal Buckling Stress for Flexural Buckling KL = 2 × spacing of screws KL 24 = 42.40 = π ππ¦ Using Eq. (5.56) π 2 (29,500) π2πΈ = = 161.95 ksi (KLβπ)2 (42.40)2 √ √ πΉy 33 πc = = = 0.451 < 1.5 πΉe 161.95 πΉe = From Eq. (5.54), πΉn = (0.658πc )πΉy = (0.6580.451 )(33) = 30.31 ksi where π 2 (29,500) π2πΈ = = 2187 ksi (KLβππ₯ )2 (24β2.08)2 [ ] π 2 πΈπΆW 1 πt = GJ + (KL)2 π΄π20 [ 1 1 = 11,300 × 0.00109 2 0.651(2.41)2 ] π 2 (29,500)(1.34) + (24)2 πeπ₯ = = 182.4 ksi Therefore πΉe = 179.2 ksi √ √ πΉy 33 = πc = = 0.429 < 1.5 πΉe 179.2 From Eq. (5.54), πΉn = (0.658πc )πΉy = (0.6580.429 )(33) 2 2 = 30.55 ksi The governing nominal buckling stress is the smaller of the values Fn computed in items (i) and (ii) above, that is, (πΉn )1 = 30.31 ksi = 2 × 12 = 24 in. 2 ii. Nominal Buckling Stress for Torsional–Flexural Buckling. From Eq. (5.57), ] [ √ 1 2 (πeπ₯ + πt ) − (πeπ₯ + πt ) − 4π½πeπ₯ πt πΉe = 2π½ ( )2 π₯0 = 0.803 π½ =1− π0 2 b. Calculation of (Fn )2 . In order to prevent flexural and/or torsional–flexural overall column buckling, the theoretical elastic buckling stress Fe should be the smaller of the two π CR values computed for the singly symmetric C-section as follows: For flexural overall column buckling, πCR = πeπ¦ + πa [Eq. (9.33)] For torsional–flexural overall column buckling, [ 1 (πeπ₯ + πtπ ) πCR = 2π½ ] √ − (πeπ₯ + πtQ )2 − 4π½πeπ₯ πtQ Eq. (9.34) STRUCTURAL MEMBERS BRACED BY DIAPHRAGMS In Eq. (9.33) πeπ¦ = π2πΈ (KLβππ¦ )2 = Use the smaller value given in Eqs. (9.33)a and (9.34)a: π 2 (29,500) (12 × 12β0.566)2 = 4.50 ksi π π΄ From Eq. (9.44) and Table D4 of the AISI Specification, ) ( ) ( π 12 π = πo 2 − ′ = (24.0)2 − π 12 = 24 kips πΉe = 40.41 ksi √ √ πΉy 33 = = 0.904 < 1.5 πc = πΉe 40.41 πa = 24 πa = = 36.87 ksi 0.651 According to Eq. (9.33), the theoretical elastic critical buckling stress is πCR = 4.50 + 36.87 = 41.37 ksi [Eq. (9.33π)] In Eq. (9.34) π½ = 0.803 πeπ₯ = π 2 (29,500) π2πΈ = = 60.75 ksi (KLβππ₯ )2 (12 × 12β2.08)2 πtπ = πt + πt ( ) π 2 ECW 1 πt = 2 GJ + πΏ2 Ar0 [ 1 1 11, 300 × 0.00109 πt = 2 2 0.651(2.41) π 2 (29,500)(1.34) (12 × 12)2 = 8.23 ksi πt = = (πΉn )2 = (0.658πc )πΉy = (0.6580.904 )(33) 2 c. Calculation of (Fn )3 . In items (a) and (b) it was found that in order to prevent column buckling the nominal buckling stress should not exceed 23.44 ksi. According to Section D4.1(c) of the AISI Specification, in order to prevent shear failure of the sheathing, a value of Fn should be used in the given equations so that the shear strain of the sheathing, πΎ, computed by Eq. (9.47) does not exceed the permissible value of πΎ = 0.008 in./in., which is given in Table D4 of the AISI Specification for 12 -in.-thick gypsum board. Based on Eq. (9.47), the shear strain of the sheathing can be computed as follows: ( ) π π πΆ1 + πΈ1 πΎ= πΏ 2 ] πΆ1 = πΈ1 = πΉn πΆ0 πeπ¦ − πΉn + πa πtπ = 8.23 + 48.00 = 56.23 ksi From Eq. (9.34), [ 1 1 = (60.75 + 56.23) 2(0.803) 2 √ β€ (60.75 + 56.23)2 − 4(0.803)β₯ − × (60.75)(56.23) β₯ β¦ = 40.41 ksi (9.34π)(1) [Eq. (9.48)] πΉn [(πeπ₯ − πΉn )(π20 πΈ0 − π₯0 π·0 ) −πΉn π₯0 (π·0 − π₯0 πΈ0 )] (πeπ₯ − πΉn )π20 (πtπ − πΉn ) − (πΉn π₯0 )2 [Eq. (9.49)] 4Ar20 (24)(5.45)2 = 48.00 ksi 4(0.651)(2.41)2 2 = 23.44 ksi ππ 2 and πCR From Eq. (5.54), where where + 365 As the first approximation, let πΉn = (πΉn )2 of item π = 23.44 ksi πΏ 12 × 12 = = 0.411 in. 350 350 πΏ 12 × 12 πΈ0 = = = 0.0026 rad. π × 10,000 5.50 × 10,000 πΏ 12 × 12 π·0 = = = 0.206 in. 700 700 πΆ0 = Therefore, from Eqs. (9.48) and (9.49), πΆ1 = 23.44 × 0.411 = 0.537 4.50 − 23.44 + 36.87 366 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES 23.44[(60.75 − 23.44)(2.412 × 0.0026 −1.071 × 0.206) − 23.44 × 1.071 πΈ1 = computed for different design considerations: (πΉn )1 = 30.31 ksi (0.206 − 1.071 × 0.0026)] (πΉn )2 = 23.44 ksi (60.75 − 23.44)(2.41)2 (56.23 − 23.44) (πΉn )3 = 17.50 ksi − (23.44 × 1.071)2 = −0.0462 Use an absolute value, E1 = 0.0462. Substituting the values of C1 , E1 , L, and d into Eq. (9.47), the shear strain is )[ ] ( 0.0462 × 5.5 π 0.537 + πΎ= 12 × 12 2 = 0.0145 in.βin. > (πΎ = 0.008 in.βin.) Since the computed πΎ value for πΉn = 23.44 ksi is larger than the permissible πΎ value, a smaller Fn value should be used. After several trials, it was found that a value of πΉn = 17.50 ksi would give the permissible shear strain of 0.008 in./in. as shown below. Try πΉn = 17.50 ksi. Since πΉn > (πΉy β2 = 16.5 ksi), use E′ and G′ to compute the values of π e x, π e y, π t , and π t Q. πΈ′ = 4πΈπΉn (πΉy − πΉn ) πΉy2 4(πΈ)(17.50)(33 − 17.50) = 0.996E, ksi (33)2 ( ′) πΈ πΊ′ = πΊ = 0.996πΊ ksi πΈ ( ′) πΈ πeπ₯ = 60.75 = 60.51 ksi πΈ ( ′) πΈ πeπ¦ = 4.50 = 4.48 ksi πΈ ( ′) πΈ πt = 8.23 = 8.20 ksi πΈ = πtπ = πt + πt = 8.20 + 48.00 = 56.20 The smallest value of the above three stresses should be used for computing the effective area and the allowable axial load for the given C-section stud, that is, πΉn = 17.50 ksi e. Calculation of Effective area. The effective area should be computed for the governing nominal buckling stress of 17.50 ksi. i. Effective Width of Compression Flanges (Section 3.5.3.2) √ √ 29,500 πΈ π = 1.28 = 1.28 = 53.55 π 17.50 1 = 17.52 3 π€1 1.625 − 2(0.136 + 0.071) = π‘ 0.071 1.211 = = 17.06 0.071 Since π€1 βπ‘ < πβ3, π1 = π€1 = 1.211 in. The flanges are fully effective. ii. Effective Width of Edge Stiffeners (Section 3.5.3.2) π€2 0.500 − (0.136 + 0.071) = π‘ 0.071 0.293 = = 4.13 < 14 OK 0.071 ( )√π 1.052 π€2 π= √ π‘ πΈ π √ 1.052 17.50 (4.13) =√ 29,500 0.43 π = 0.161 < 0.673 πΆ1 = 0.302 in πs′ = π€2 = 0.293 in. πΈ1 = 0.0238 rad πs = πs′ = 0.293 in. and πΎ = 0.008 in.βin. (πΎ = 0.008 in.βin.) OK Therefore (πΉn )3 = 17.50 ksi. d. Determination of Fn . From items (a), (b), and (c), the following three values of nominal buckling stress were The edge stiffeners are fully effective. iii. Effective Width of Webs (Section 3.5.1.1) π€3 5.50 − 2(0.136 + 0.071) = π‘ 0.071 5.086 = = 71.63 0.071 SHELL ROOF STRUCTURES 1.052 π = √ (71.63) 4 √ 17.50 29,500 = 0.918 > 0.673 1 − 0.22βπ 1 − 0.22β0.918 = π 0.918 = 0.828 π= π3 = ππ€3 = 0.828(5.086) = 4.211 in. iv. Effective Area Ae π΄e = π΄ − (π€3 − π3 )(π‘) = 0.651 − (5.086 − 4.211)(0.071) = 0.589 in.2 f. Nominal Axial Load and Allowable Axial Load. Based on πΉn = 17.50 ksi and π΄e = 0.589 in.2 , the nominal axial load is πn = π΄e πΉn = (0.589)(17.50) = 10.31 kips The allowable axial load is π 10.31 πa = n = = 5.73 kips Ωc 1.80 B. LRFD Method. For the LRFD method, the design strength is πc πn = (0.85)(10.31) = 8.76 kips Based on the load combinations given in Section 1.82, the governing required axial load is πu = 1.2πD + 1.6πL = 1.2πD + 1.6(5πD ) = 9.2πD Using ππ’ = ππ ππ , 8.76 πD = = 0.95 kips 9.2 πL = 5πD = 4.75 kips The allowable axial load is πa = πD + πL = 5.70 kips It can be seen that both ASD and LRFD methods give approximately the same result for this particular example. It should also be noted that the C-section stud used in this example is selected from page I-12 of the 1996 edition of the AISI Cold-Formed Steel Design Manual.1.159 This C-section with lips is designated as 5.5CS 1.625 × 071. The AISI North American standard for Cold-formed Steel Framing—General Provisions13.1 prescribes an industry-adopted designator system for cold-formed steel studs, joists, and track sections. For details, see Ref. 13.1. 367 The preceding discussion and Example 9.2 dealt with wall studs under concentric loading. For studs subjected to axial load and bending moment, the design strength of the studs should be determined according to Sec. C5.2 of the 2012 edition of AISI North American Specification.1.345 A study of wall studs with combined compression and lateral loads was reported in Ref. 9.66. Additional studies on the behavior of steel wall stud assemblies and developments of a structural system using cold-formed steel wall studs have been conducted and reported in Refs. 9.93–9.95. For fire resistance ratings of load-bearing steel stud walls with gypsum wallboard protection, the reader is referred to AISI publications.9.67,1.277 It should be noted that the AISI design provisions1.314,1.345 for wall studs permit (a) all-steel design and (b) sheathing braced design of wall studs with either solid or perforated webs. For sheathing braced design, in order to be effective, sheathing must retain its design strength and integrity for the expected service life of the wall. For the case of all-steel design, the approach of determining effective areas in accordance with 1996 edition of AISI Specification1.345 Section D4.1 is being used in the RMI Specification1.165 for the design of perforated rack columns. The validity of this approach for wall studs was verified in a Cornell project on wall studs reported by Miller and Pekoz.9.98 The limitations for the size and spacing of perforations and the depth of studs are based on the parameters used in the test program. For sections with perforations which do not meet these limits, the effective area can be determined by stub column tests. 9.4 9.4.1 SHELL ROOF STRUCTURES Introduction Steel folded-plate and hyperbolic paraboloid roof structures have been used increasingly in building construction for churches, auditoriums, gymnasiums, classrooms, restaurants, office buildings, and airplane hangars.1.77–1.84,9.68–9.76 This is because such steel structures offer a number of advantages as compared with some other types of folded-plate and shell roof structures to be discussed. Since the effective use of steel panels in roof construction is not only to provide an economical structure but also to make the building architecturally attractive and flexible for future change, structural engineers and architects have paid more attention to steel folded-plate and hyperbolic paraboloid roof structures during recent years. The purpose of this discussion is mainly to describe the methods of analysis and design of folded-plate and hyperbolic paraboloid roof structures which are currently used in engineering practice. In addition, it is intended to review briefly the research work relative to steel folded-plate and 368 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES shell roof structures and to compare the test results with those predicted by analysis. In this discussion, design examples will be used for illustration. The shear strength of steel panels, the empirical formulas to determine deflection, and the load factors used in various examples are for illustrative purposes only. Actual design values and details of connections should be based on individual manufacturers’ recommendations on specific products. 9.4.2 Folded-Plate Roofs 9.4.2.1 General Remarks A folded-plate structure is a three-dimensional assembly of plates. The use of steel panels in folded-plate construction started in this country about 1960. Application in building construction has increased rapidly during recent years. The design method used in engineering practice is mainly based on the successful investigation of steel shear diaphragms and cold-formed steel folded-plate roof structures.1.77–1.81,1.84,9.1,9.2,9.70 9.4.2.2 Advantages of Steel Folded-Plate Roofs Steel folded-plate roofs are being used increasingly because they offer several advantages in addition to the versatility of design: 1. Steel roof panels 2. Fold line members at ridges and valleys 3. End frames or end walls In general, the plate width (or the span length of roof panels) ranges from about 7 to 12 ft (2.1 to 3.7 m), the slope of the plate varies from about 20β to 45β , and the span length of the folded plate may be up to 100 ft (30.5 m). Since unusually low roof slopes will result in excessive vertical deflections and high diaphragm forces, it is not economical to design a roof structure with low slopes. In the analysis and design of folded-plate roofs, two methods are available to engineers. They are the simplified method and the finite-element method. The former provides a direct technique that will suffice for use in the final design for many structures. The latter permits a more detailed analysis for various types of loading, support, and material.1.81 In the simplified method, steel roof panels as shown in Fig. 9.18 are designed as simply supported slabs in the transverse direction between fold lines. The reaction of the panels is then applied to fold lines as a line loading, which resolves 1. Reduced Dead Load. A typical steel folded plate generally weighs about 11 lbβft2 (527 Nβm2 ), which is substantially less than some other types of folded plates. 2. Simplified Design. The present design method for steel plate roofs is simpler than the design of some other types of folded plates, as discussed later. 3. Easy Erection. Steel folded-plate construction requires relatively little scaffolding and shoring. Shoring can be removed as soon as the roof is welded in place. 9.4.2.3 Types of Folded-Plate Roofs Folded-plate roofs can be classified into three categories: single-bay, multiplebay, and radial folded plate, as shown in Fig. 9.16. The folded plates can be either prismatic or nonprismatic. The sawtooth folded-plate roof shown in Fig. 9.16b has been found to be the most efficient multiple-bay structure and is commonly used in building construction. Figure 9.17 shows a folded-plate structure of the sawtooth type used for schools. 9.4.2.4 Analysis and Design of Folded Plates A folded-plate roof structure consists mainly of three components, as shown in Fig. 9.18: Figure 9.16 Types of folded-plate roofs: (a) singlebay; (b) multiplebay; (c) radial. SHELL ROOF STRUCTURES Figure 9.17 Company. 369 Cold-formed steel panels used in folded-plate roof. Courtesy of H. H. Robertson Figure 9.18 Folded-plate structure. itself into two components parallel to the two adjacent plates, as shown in Fig. 9.19. These load components are then carried by an inclined deep girder spanned between end frames or end walls (Fig. 9.18). These deep girders consist of fold line members as flanges and steel panels as a web element. The longitudinal flange force in fold line members can be obtained by dividing the bending moment of the deep girder by its depth. The shear force is resisted by the diaphragm action of the steel roof panels. Therefore the shear diaphragm discussed in Section 9.2 is directly related to the design of the folded-plate structure discussed in this section. In the design of fold line members, it is usually found that the longitudinal flange force is small because of the considerable width of the plate. A bent plate or an angle section is often used as the fold line member. Referring to Fig. 9.18, an end frame or end wall must be provided at the ends of the folded plates to support the Figure 9.19 Force components along fold lines. end reaction of the inclined deep girder. In the design of the end frame or end wall, the end reaction of the plate may be considered to be uniformly distributed through the entire depth of the girder. Tie rods between valleys must be provided to resist the horizontal thrust. If a rigid frame is used, consideration should be given to such a horizontal thrust. 370 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES When a masonry bearing wall is used, a steel welding plate should be provided at the top of the wall for the attachment of panels. It should be capable of resisting the force due to the folded-plate action. Along the longitudinal exterior edge, it is general practice to provide a vertical edge plate or longitudinal light framing with intermittent columns to carry vertical loads. If an exterior inclined plate is to cantilever out from the fold line, a vertical edge plate will not be necessary. In addition to the consideration of beam strength, the deflection characteristics of the folded-plate roof should also be investigated, particularly for long-span structures. It has been found that a method similar to the Williot diagram for determining truss deflections can also be used for the prediction of the deflection of a steel folded-plate roof. In this method the in-plane deflection of each plate should first be computed as a sum of the deflections due to flexure, shear, and seam slip, considering the plate temporarily separated from the adjacent plates. The true displacement of the fold line can then be determined analytically or graphically by a Williot diagram. When determining flexural deflection, the moment of inertia of the deep girder may be based on the area of the fold line members only. The shear deflection and the deflection due to seam slip should be computed by the empirical formulas recommended by manufacturers for the specific panels and the system of connection used in the construction. In some cases it may be found that the deflection due to seam slip is negligible. Example 9.3 Discuss the procedures to be used for the design of an interior plate of a multiple-bay folded-plate roof (Fig. 9.20) by using the simplified ASD method. Given: Uniform dead load wD , psf (along roof surface) Uniform live load wL , psf (on horizontal projection) Span L, ft Unit width B, ft Slope distance b between fold lines, ft (or depth of analogous plate girder) SOLUTION 1. Design of Steel Panels—Slab Action in Transverse Direction 1 1 ft-lb π1 = × π€L π΅ 2 + π€D bB 8 8 Select a panel section to meet the requirements of beam design and deflection criteria. 2. Design of Fold Line Members. The vertical line loading is π€ = π€ L π΅ + π€D π lbβft Figure 9.20 Example 9.3 The load component in the direction of the inclined girder is w′ . The total load applied to the inclined deep girder EF is 2w′ : 1 ft-lb × 2π€′ πΏ2 8 Select a fold line member to satisfy the required moment. 3. Design for Plate Shear 1 lb π = 2π€′ × πΏ = π€′ πΏ 2 π π£= lbβft π Select an adequate welding system on the basis of the manufacturer’s recommendations. 4. Deflection a. In-Plane Flexural Deflection (considering that the inclined plate is temporarily separated) π2 = Δb = where 5 2π€′ πΏ4 × (12) 384 EI in. ( ) 1 2 π 2 πΈ = 29.5 × 106 psi πΌ = 2π΄f b. In-Plane Shear Deflection (including the deflection due to seam slip) 2π€′ πΏ2 in. 2πΊ′ π where G′ is the shear stiffness of steel panels obtained from diaphragm tests, lb/in. See Section 9.2. c. Total In-Plane Deflection Δs = Δ = Δb + Δs in. d. Total Vertical Deflection. After the in-plane deflection is computed, the maximum vertical deflection of fold line members can be determined by a Williot diaphragm, as shown in Fig. 9.21. 9.4.2.5 Research on Folded-Plate Roofs Full-size folded-plate assemblies have been tested by Nilson at 371 SHELL ROOF STRUCTURES Figure 9.21 deflection. Williot diagram used for determining total vertical Cornell University1.77 and by Davies, Bryan, and Lawson at the University of Salford.9.77 The following results of tests were discussed in Ref. 1.77 for the Cornell work. The test assembly used by Nilson was trapezoidal in cross section and was fabricated from 1 12 -in.- (38-mm-) deep cold-formed steel panels as plates (five plates) and 3 12 × 14 × 3 12 -in.(89 × 6.4 × 89-mm) bent plates as fold line members. The span length of the test structure was 42 ft, 6 in. (13 m), and the width of the assembly was 14 ft (4.3 m), as shown in Fig. 9.22. The test setup is shown in Fig. 9.23. It should be noted that the jack loads were applied upward because of the convenience of testing. In Ref. 1.77 Nilson indicated that the experimental structure performed in good agreement with predictions based on the simplified method of analysis, which was used in Example 9.3. It was reported that the tested ultimate load was 11% higher than that predicted by analysis and that the observed stresses in fold line members were about 20% lower than indicated by analysis due to neglect of the flexural contribution of the steel panel flat-plate elements. In view of the fact that this difference is on the safe side and the size of the fold line members is often controlled by practical considerations and clearance requirements rather Figure 9.22 than by stress, Nilson concluded that no modification of the design method would be necessary. As far as the deflection of the structure is concerned, the measured values were almost exactly as predicted. In the 1960s, AISI sponsored a research project on coldformed steel folded plates at Arizona State University to study further the methods of analysis and design of various types of folded-plate roofs, including rectangular and circular planforms. In this project, both the simplified analysis and the finite-element approach were studied in detail by Schoeller, Pian, and Lundgren.1.81 For a multiple sawtooth folded-plate structure with a span of 40 ft (12.2 m), the analytical results obtained from the simplified method and the finite-element method are compared as follows1.81 : Maximum fold line force, lb Maximum plate shear, lb/ft Simplified Method Finite-Element Method 22,500 23,400 1,024 958 9.4.2.6 Truss-Type Folded-Plate Roofs The above discussion is related to the analysis and design of membrane-type folded-plate roofs in which the steel roof panels not only support normal loads but also resist shear forces in their own planes. This type of structure is generally used for spans of up to about 100 ft (30.5 m). For long-span structures, a folded-plate roof may be constructed by utilizing inclined simple trusses as basic units, covering them with steel panels. In this case steel panels will resist normal loads only. The design of basic Steel folded-plate assembly.1.77 372 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES Figure 9.23 Setup for test of folded-plate assembly.1.77 trusses is based on the conventional method. Additional information on the design and use of folded-plate roofs can be found in Refs. 1.84 and 9.78. 9.4.3 Hyperbolic Paraboloid Roofs 9.4.3.1 General Remarks The hyperbolic paraboloid roof has also gained increasing popularity during recent years due to the economical use of materials and its attractive appearance. The hyperbolic paraboloid shell is a doubly curved surface which seems difficult to construct from steel but in fact can be built easily with either single-layer or double-layer standard steel roof deck panels. This is so because the doubly curved surface of a hyperbolic paraboloid has the practical advantage of straight-line generators as shown in Fig. 9.24. Figure 9.24 Surface of hyperbolic paraboloid.9.79 Figure 9.25 shows the Frisch restaurant building in Cincinnati, Ohio, which consists of four paraboloids, each 33.5 ft (10.2 m) square, having a common column in the center and four exterior corner columns, giving a basic building of 67 ft (20.4 m) square. The roof of the building is constructed of laminated 1 12 -in. (38-mm) steel deck of 26-in.- (660-mm-) wide panels. The lower layer is 0.0516-in.- (1.3-mm-) thick steel panels, and the upper layer is 0.0396-in.- (1-mm-) thick steel panels placed at right angles and welded together. The reason for using a two-layer laminated hyperbolic paraboloid roof was to achieve additional stiffness and resistance to point loading. The use of 0.0516-in.- (1.3-mm-) thick steel panels in the lower layer was for ease of welding. The roof plan and the structure details of the Frisch restaurant building, designed by H. T. Graham, are shown in Fig. 9.25. In 1970 Zetlin, Thornton, and Tomasetti used hyperbolic paraboloids to construct the world’s largest cold-formed steel superbay hangars for the American Airlines Boeing 747s in Los Angeles and San Francisco, California (Fig. 9.26).1.82 The overall dimensions of the building shown in Fig. 9.26 are 450 ft (137 m) along the door sides and 560 ft (171 m) at the end wall. The central core of the building is 100 ft (30.5 m) wide and 450 ft (137 m) long. The hangar area is covered by a 230-ft (70-m) cantilever on each side of the core. As shown in Figs. 9.26 and 9.27, the roof system is composed of 16 basic structural modules. Each roof module consists of a ridge member, two valley members, edge members, and the warped hyperbolic paraboloids, as indicated in Fig. 9.27. The ridge and valley members are SHELL ROOF STRUCTURES 373 Figure 9.25 Roof plan and structural details of Frisch Restaurant, Cincinnati, Ohio, of hyperbolic paraboloid construction.1.79 Reprinted from Architectural Record, March 1962. Copyright by McGraw-Hill Book Co., Inc. In order to be able to use this type of structural system in any area of the world, prestressed cables are incorporated into the shell structures (Fig. 9.26). Since the structural strand cables induce a prestress in the shell, the system is readily adaptable to any geographic site. A comparison of various types of designs indicate that this type of building with its hyperbolic paraboloids weighs approximately 40% less than a conventional steel construction. Figure 9.26 Roof plan of superbay hangar. Courtesy of Lev Zetlin Associates, Inc.1.82 hot-rolled steel shapes. The hyperbolic paraboloids were made of cold-formed steel decking consisting of a flat 0.0934-in.- (2.4-mm-) thick sheet, 26 in. (660 mm) wide, with two 9-in.- (229-mm-) wide by 7 12 -in.- (191-mm-) deep 0.0516-in.- (1.3-mm-) thick steel hat sections welded to the flat sheets. Figure 9-28 shows a typical cross section of the steel deck used. 9.4.3.2 Types of Hyperbolic Paraboloid Roofs The surface of a hyperbolic paraboloid may be defined by two methods.1.80 As shown in Fig. 9.29, with the x, y, and z axes mutually perpendicular in space, the surface is formulated by two straight lines called generators. One line, parallel to the xz plane, rotates about and moves along the y axis; the other, parallel to the yz plane, rotates about and moves along the x axis. The intersection of the generators is contained in the surface of the hyperbolic paraboloid. Figure 9.30 shows several types of hyperbolic paraboloid roofs which may be modified or varied in other ways to achieve a striking appearance. 374 9 SHEAR DIAPHRAGMS AND ROOF STRUCTURES Figure 9.27 Construction of superbay hangar. Courtesy of Lev Zetlin Associates, Inc.1.82 Figure 9.28 Cross section of steel deck used in superbay hangar. Courtesy of Lev. Zetlin Associates, Inc.1.82 In general, type I is the most pleasing of the shapes available. The edge beams are in compression and are usually tubular members. For this type of roof, the most serious problem is the horizontal thrust at the supporting columns. Usually the columns are kept short in order to transfer the thrust down to the floor where tie rods can be hidden. Four units of this type with a common center column probably provide the most rigid roof structure, as shown in Fig. 1. Type II is an inverted umbrella, which is the easiest and the least expensive to build. The edge members of this type are in tension, and engineers usually use angles as edge members. Type III is the most useful type for canopy entrance structures. The edge members connected to the columns are in compression and are usually tubes, while the outside edge members are in tension and could be angles or channels. In some cases, one-half of the roof may be kept horizontal and the other half tilts up. Generally speaking, type IV is the most useful of all the available shapes. The entire building can be covered with a completely clear span. The horizontal ties between columns on four sides can be incorporated in the wall construction. 9.4.3.3 Analysis and Design of Hyperbolic Paraboloid Roofs The selection of the method of analysis of hyperbolic paraboloid roofs depends on the curvature of the shell used. If the uniformly loaded shell is deep (i.e., when the span–corner depression ratio a/h shown in Fig. 9.24 is less than or equal to approximately 5.0), the membrane theory may be used. For the cases of a deep shell subjected to unsymmetrical loading and a shallow shell, the finite-element method will provide accurate results.9.80 In the membrane theory, the equation of the surface of a hyperbolic paraboloid can be defined from Fig. 9.31. Assume π π π β = and = (9.63) π π₯ π§ π¦ cy hxy π§= = = kxy (9.64) π ab where π = ββab, in which h is the amount of corner depression of the surface having the horizontal projections a and b. If we rotate coordinate axes x and y by 45β , as shown in Fig. 9.32, the equations for two sets of parabolas can be obtained in terms of the new coordinate system using x′ and y′ .9.81 Substituting (9.65) π₯ = π₯′ cos 45β − π¦′ sin 45β π¦ = π¦′ cos 45β + π₯′ sin 45β (9.66) into Eq. (9.61), one can obtain a new equation for z in terms of x′ and y′ , 1 (9.67) π§ = π[π₯′2 − π¦′2 ] 2 In Eq. (9.61), if the value of x′ remains constant, as represented by line a′ –a′ in Fig. 9.33, the equation for the parabolic curve can be written as follows, where the negative sign indicates concave downward: 1 π§′ = − ky′2 2 (9.68)