Motor Load Calculations π¨πππππππ πππ πππ ππππππ πππ‘ππ ππππ£ππππ βΆ 12π π·πΆ πππ‘ππ ππππππππππ‘ππππ − πππ₯ πππππ: 30π ππ , πππ₯ πππππ’π: πΌ ππ πΏπππ (π) = πππ π = ππππ’ππ ππ ππππ ∗ π·πππ ππ‘π¦ ππππ’ππ = 3.63 × 10 π π·πππ ππ‘π¦ = 7700πΎπ/π πππ π = 2.7951 ππ = 2.8ππ (ππππππ₯) πΉππππ‘πππ πππππ. πππ‘π€πππ ππππ πππ ππ’πππ = π (π ππππππ πππππ‘πππ ππ ππππππ₯ππππ‘πππ¦ = 0) πΊππππ ππππππππππππππ: π·πππππ‘ππ βΆ 10ππ πΏππππ‘β βΆ 350ππ πππ‘πππππ ππππ ππ‘π¦ βΆ 0.62 ππ/π (πππ π. π. π ππ .1 πππ) πππ‘πβ βΆ 1.5ππ/πππ£ π³πππ πππππππ (π±) = πππ‘πβ π πΏπππ × ( ) + × (π ππππ€ − ππππ ππ‘π¦) × (π ππππ€ − πππππ‘β) × (π ππππ€ − ππππππ‘ππ) 2π 32 = 0.159 ππ π π¨πππππππππππ ππππππ ; πβπππ π = πππππππ‘π¦ ππ π ππππ€ ππ π/πππ πππ π‘π = π‘πππ ππ πππππππππ‘πππ/πππππππππ‘πππ (π½ × π) 9.55 × π‘π π = 30πππ (ππ π π’ππ πππ₯) πππ π‘π = πΌπ ππ ππ = π. 4995ππ πΏπππ πππππ’π ≈ 0 ππ = π»ππππ ππ’π πππ ππππππ: π = (ππ + ππ) × πΉππ πΉππ = 2(πππππππππππ) π = 0.4995 × 2 πππ‘ππ πππππ’π = 0.999 ≈ 1ππ 1ππ < 2ππ π»ππππ ππ’π πππ‘ππ ππ ππ₯ππππ‘ππ π‘π π€πππ 5.00`0.1 300.00`2.0 DRAWN HP CHECKED 200.00`2.0 QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/3 SHEET 1 OF 1 5.00`0.10 105.00`2.0 100.00`2.0 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:1 SHEET 1 OF 1 168.25`2.0 350.00`2.0 DRAWN HP 70.00`0.2 CHECKED QA 10.00`0.20 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/5 SHEET 1 OF 1 Gear Calculations Spur Gear Calculations: 20 gear teeth Thickness of Gear: 10 mm Number of Teeth: 20 Module of Gear: 1.5 mm Center distance between gears: R1 + R2 - 2M Outer Diameter of gear: M*(Number of teeth + 2) = 1.5*(20+2) = 33 mm Pitch circle Diameter = M*(Number of teeth) = 30 mm Addendum: M = 1.5 mm Dedendum: 2.157*M = 3.325 mm Working Depth: 2*M = 3 mm Whole Depth: 2.157*M = 3.325 mm 40 teeth gear Number of teeth: 40 Outer Diameter of gear: M*(Number of teeth + 2) = 1.5*(40+2) = 63 mm Pitch circle Diameter = M*(Number of teeth) = 60 mm 1 10.00`0.10 120.00`0.2 13.07`0.10 10.00`0.2 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:3 SHEET 1 OF 1 70.00`0.20 16.00`0.20 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:1 SHEET 1 OF 1 5.00`0.1 300.00`2.0 DRAWN HP CHECKED 200.00`2.0 QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/3 SHEET 1 OF 1 5.00`0.10 105.00`2.0 100.00`2.0 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:1 SHEET 1 OF 1 168.25`2.0 350.00`2.0 DRAWN HP 70.00`0.2 CHECKED QA 10.00`0.20 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/5 SHEET 1 OF 1 Gear Calculations Spur Gear Calculations: 20 gear teeth Thickness of Gear: 10 mm Number of Teeth: 20 Module of Gear: 1.5 mm Center distance between gears: R1 + R2 - 2M Outer Diameter of gear: M*(Number of teeth + 2) = 1.5*(20+2) = 33 mm Pitch circle Diameter = M*(Number of teeth) = 30 mm Addendum: M = 1.5 mm Dedendum: 2.157*M = 3.325 mm Working Depth: 2*M = 3 mm Whole Depth: 2.157*M = 3.325 mm 40 teeth gear Number of teeth: 40 Outer Diameter of gear: M*(Number of teeth + 2) = 1.5*(40+2) = 63 mm Pitch circle Diameter = M*(Number of teeth) = 60 mm 1 10.00`0.10 120.00`0.2 13.07`0.10 10.00`0.2 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:3 SHEET 1 OF 1 70.00`0.20 DRAWN n11.40`0.20 n33.00`0.20 HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:2 SHEET 1 OF 1 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/8 SHEET 1 OF 1 n11.40`0.20 735.00`2.0 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:6 SHEET 1 OF 1 10.00`0.20 50.00`0.20 500.00`2.0 400.91`2.0 R9.95 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/6 SHEET 1 OF 1 25.00`0.20 485.00`2.0 20.00`0.20 40.00`0.20 DRAWN HP 50.00`0.20 CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:5 SHEET 1 OF 1 40.00`0.20 235.00`2.0 20.00`0.20 0.00`0.20 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:3 SHEET 1 OF 1 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/2 SHEET 1 OF 1 40.00`0.2 160.00`2.0 DRAWN HP CHECKED 10.00`0.20 QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:2 SHEET 1 OF 1 TA212- Manufacturing Processing II Group 18(Wednesday) Automated Hammering Machine I. Aarsh Kaushik 220014 II. Abhishek Meena 220048 III. Akash Verma 220097 IV. Aujasvit Datta 220254 V. Ayan Gupta 220258 VI. Nikhil Jain 220709 VII. Pubali Banerjee 220831 VIII. Sneha Barman 221068 Abstract Objective: To create a highly efficient power-driven hammering machine designed to streamline industrial processes in the leather and metal can recycling sectors, thereby diminishing the need for manual labor. This innovation will not only enhance safety and simplicity of operations but also exert a substantial influence on the metal and leather industries. Additionally, it holds potential applications in smaller-scale industries such as blacksmithing. Number of Parts Manufactured: 19 Cost of The Project: βΉ16507.9 Suggested Improvements: Computer Vision can be incorporated for variable height and angle adjustments and motion control of the hammer. Powerful motors and stiffer spring can be used for stronger impact. INDEX S. No. Contents Page No. 1 Isometric Drawing with Labelling 1 2 Parts List 2 3 Base Plate 3 4 Base Plate 2 4 5 CAM Support 5 6 Flywheel 6 7 Gear Shaft 7 8 Hammerhead 8 9 Hammershaft 9 10 CAM Rod 10 11 Rod 1 11 12 Rod 2 12 13 Spur Gear 13 14 Hammer Support 14 15 Gear Calculations 15 16 Load Calculations 16 PART LIST Par t No. Part Name Qty. Material (in MM) 1 Base Plate 1 MS 300×200×5 Manufactured Drilling, Cutting 2 Base Plate 2 1 MS 150×100×5 Manufactured Drilling, Cutting, Weilding 3 CAM Support 1 MS 350×168.25×70 Manufactured Drilling, Cutting, Weilding 4 Flywheel 1 5 Gear Shaft 2 6 Hammerhead 1 7 Hammershaft 1 8 CAM Rod 1 9 Rod 1 10 MS π33×10 MS 70×π16 Part Manufactured (OR) Bought Machinin g Operation s Manufactured Manufactued Cutting, Drilling Manufactured Lathing, Driling Manufactured Drilling, Cutting MS 150×100×5 Manufactured Drilling, Cutting 4 MS 485×50×25 Manufactered Cutting, Drilling Rod 2 2 MS 235×25×50 Manufactured Cutting, Drilling 11 Spur Gear 2 Manufactured Lathing, Miling,Driling 12 Hammer Support 2 Manufactured Cutting, Drilling, Weilding MS 70×π33 MS 735×π11.4 MS 1.5 Module 20 teeth 1.5 Module 40 teeth MS 160×40×10 COST ANALYSIS Item Total Rate Total Price 19.06 Kg 90/Kg 1715.4 1 1000/Kit 1000 650/per 11700 Time/ Amount Material Motor Kit Labour Cost 18 hrs day(8 hours) Clips and Fold Nuts and Bolts Drilling Lathe 2.5 Kg 120/Kg 750g 130/Kg 1 hr 75/hr 3 hr 300 97.5 75 350/hr 1050 Milling 1 hr 450/hr 450 Cutting 2 hr 60/hr 120 SUM TOTAL 16507.9 Motor Load Calculations π¨πππππππ πππ πππ ππππππ πππ‘ππ ππππ£ππππ βΆ 12π π·πΆ πππ‘ππ ππππππππππ‘ππππ − πππ₯ πππππ: 30π ππ , πππ₯ πππππ’π: πΌ ππ πΏπππ (π) = πππ π = ππππ’ππ ππ ππππ ∗ π·πππ ππ‘π¦ ππππ’ππ = 3.63 × 10 π π·πππ ππ‘π¦ = 7700πΎπ/π πππ π = 2.7951 ππ = 2.8ππ (ππππππ₯) πΉππππ‘πππ πππππ. πππ‘π€πππ ππππ πππ ππ’πππ = π (π ππππππ πππππ‘πππ ππ ππππππ₯ππππ‘πππ¦ = 0) πΊππππ ππππππππππππππ: π·πππππ‘ππ βΆ 10ππ πΏππππ‘β βΆ 350ππ πππ‘πππππ ππππ ππ‘π¦ βΆ 0.62 ππ/π (πππ π. π. π ππ .1 πππ) πππ‘πβ βΆ 1.5ππ/πππ£ π³πππ πππππππ (π±) = πππ‘πβ π πΏπππ × ( ) + × (π ππππ€ − ππππ ππ‘π¦) × (π ππππ€ − πππππ‘β) × (π ππππ€ − ππππππ‘ππ) 2π 32 = 0.159 ππ π π¨πππππππππππ ππππππ ; πβπππ π = πππππππ‘π¦ ππ π ππππ€ ππ π/πππ πππ π‘π = π‘πππ ππ πππππππππ‘πππ/πππππππππ‘πππ (π½ × π) 9.55 × π‘π π = 30πππ (ππ π π’ππ πππ₯) πππ π‘π = πΌπ ππ ππ = π. 4995ππ πΏπππ πππππ’π ≈ 0 ππ = π»ππππ ππ’π πππ ππππππ: π = (ππ + ππ) × πΉππ πΉππ = 2(πππππππππππ) π = 0.4995 × 2 πππ‘ππ πππππ’π = 0.999 ≈ 1ππ 1ππ < 2ππ π»ππππ ππ’π πππ‘ππ ππ ππ₯ππππ‘ππ π‘π π€πππ 70.00`0.20 16.00`0.20 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:1 SHEET 1 OF 1 70.00`0.20 DRAWN n11.40`0.20 n33.00`0.20 HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:2 SHEET 1 OF 1 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/8 SHEET 1 OF 1 n11.40`0.20 735.00`2.0 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:6 SHEET 1 OF 1 10.00`0.20 50.00`0.20 500.00`2.0 400.91`2.0 R9.95 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/6 SHEET 1 OF 1 25.00`0.20 485.00`2.0 20.00`0.20 40.00`0.20 DRAWN HP 50.00`0.20 CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:5 SHEET 1 OF 1 40.00`0.20 235.00`2.0 20.00`0.20 0.00`0.20 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:3 SHEET 1 OF 1 DRAWN HP CHECKED QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1/2 SHEET 1 OF 1 40.00`0.2 160.00`2.0 DRAWN HP CHECKED 10.00`0.20 QA 07-11-2023 TITLE MFG APPROVED SIZE DWG NO REV A4 SCALE 1:2 SHEET 1 OF 1 TA212- Manufacturing Processing II Group 18(Wednesday) Automated Hammering Machine I. Aarsh Kaushik 220014 II. Abhishek Meena 220048 III. Akash Verma 220097 IV. Aujasvit Datta 220254 V. Ayan Gupta 220258 VI. Nikhil Jain 220709 VII. Pubali Banerjee 220831 VIII. Sneha Barman 221068 Abstract Objective: To create a highly efficient power-driven hammering machine designed to streamline industrial processes in the leather and metal can recycling sectors, thereby diminishing the need for manual labor. This innovation will not only enhance safety and simplicity of operations but also exert a substantial influence on the metal and leather industries. Additionally, it holds potential applications in smaller-scale industries such as blacksmithing. Number of Parts Manufactured: 19 Cost of The Project: βΉ16507.9 Suggested Improvements: Computer Vision can be incorporated for variable height and angle adjustments and motion control of the hammer. Powerful motors and stiffer spring can be used for stronger impact. INDEX S. No. Contents Page No. 1 Isometric Drawing with Labelling 1 2 Parts List 2 3 Base Plate 3 4 Base Plate 2 4 5 CAM Support 5 6 Flywheel 6 7 Gear Shaft 7 8 Hammerhead 8 9 Hammershaft 9 10 CAM Rod 10 11 Rod 1 11 12 Rod 2 12 13 Spur Gear 13 14 Hammer Support 14 15 Gear Calculations 15 16 Load Calculations 16 PART LIST Par t No. Part Name Qty. Material (in MM) 1 Base Plate 1 MS 300×200×5 Manufactured Drilling, Cutting 2 Base Plate 2 1 MS 150×100×5 Manufactured Drilling, Cutting, Weilding 3 CAM Support 1 MS 350×168.25×70 Manufactured Drilling, Cutting, Weilding 4 Flywheel 1 5 Gear Shaft 2 6 Hammerhead 1 7 Hammershaft 1 8 CAM Rod 1 9 Rod 1 10 MS π33×10 MS 70×π16 Part Manufactured (OR) Bought Machinin g Operation s Manufactured Manufactued Cutting, Drilling Manufactured Lathing, Driling Manufactured Drilling, Cutting MS 150×100×5 Manufactured Drilling, Cutting 4 MS 485×50×25 Manufactered Cutting, Drilling Rod 2 2 MS 235×25×50 Manufactured Cutting, Drilling 11 Spur Gear 2 Manufactured Lathing, Miling,Driling 12 Hammer Support 2 Manufactured Cutting, Drilling, Weilding MS 70×π33 MS 735×π11.4 MS 1.5 Module 20 teeth 1.5 Module 40 teeth MS 160×40×10 COST ANALYSIS Item Total Rate Total Price 19.06 Kg 90/Kg 1715.4 1 1000/Kit 1000 650/per 11700 Time/ Amount Material Motor Kit Labour Cost 18 hrs day(8 hours) Clips and Fold Nuts and Bolts Drilling Lathe 2.5 Kg 120/Kg 750g 130/Kg 1 hr 75/hr 3 hr 300 97.5 75 350/hr 1050 Milling 1 hr 450/hr 450 Cutting 2 hr 60/hr 120 SUM TOTAL 16507.9