500/650 TON TOP DRIVE Operations and Maintenance Manual API AC PS1 SN040 GDM500/650 Ton TOP DRIVE OPERATIONS AND MAINTENANCE MANUAL GDS International, Inc. 9841 Windmill Park Ln Houston, Texas 77064 Phone 713.623.1449 • Fax 281.416.4495 G D M 5 0 0 / 6 5 0 T O P D R I V E Table of Contents Section 1 – General ..................................................................................................... 1-1 Using this Manual Top Drive Specifications Torque Data/ Nominal Capacities and ratings Section 2 – Operations (Operating Procedures)................................................2-1 Top Drive Console HMI Touch Screens Rig Up Section 3 – Frequency of Field Inspection and Prevenative Maintenance........3-1 Top Drive Maintenance Diagram Maintenance Inspection -Itemized Spare Parts List -Wear Limits Maintenance Checklist Load Path Inspection Drawings Section 4 – Drawings and Parts/List of Components.......................................4-1 4A - Assembly Drawings 4B - Top Drive Electrical Assemblies 4C- Electrical Schmatics 4D- Rig Specific Section 5 – Certifications............................................................................................5-1 Certificate of Conformance API License G D M 5 0 0 / 6 5 0 T O P D R I V E 1 Section T he GDM (Global Drilling Machine) line of Top Drives solves many of the problems that reduce the performance and reliability of conventional Top Drive models. The GDM line of Top Drives offers a simple, robust mechanical design that minimizes failure points, provides improved torque and RPM for increased performance, and allows easier access to maintenance zones. General Contents Using this Manual Top Drive Specifications Torque Data 1-2 1-3 1-5 1-1 G D M 5 0 0 / 6 5 0 T O P D R I V E Using this Manual This manual is organized as follows: Section Description 1 – General Contains an outline of this manual and defines precautionary terms; also describes Top Drive specifications, and how to find information. 2 – Operations Instructions for operating the Top Drive Console and HMI Touch Screens. 3 – Maintenance and Inspection Describes maintenance and inspection requirements and routines. 4 – Drawings and Parts Contains assembly drawings and electrical, gear lube, and hydraulic schematics. Parts shown in drawings are outlined in their respectively allocated Bills of Material. 5 – Certifications Certificate of Conformance and GDS’s API License and Certifications. Important Safety Information Throughout this manual, the following precautionary terms are used. It is imperative that their meanings are fully understood before proceeding: WARNING – This term immediately precedes or follows any procedural instruction or information which, if not properly adhered to, poses the potential to cause personnel injury or death. CAUTION – This term refers to any technique or procedure which, if not properly adhered to, poses the potential to cause damage to parts or equipment—up to and including catastrophic failure. NOTE – This term is used liberally to emphasize important information. 1-2 G D M 5 0 0 / 6 5 0 T O P D R I V E Top Drive Specifications GDM 500/650 AC Static Hoist Rating Drilling Electric Motor Maximum Continuous Current Maximum Intermittent Current Maximum Voltage Frequency Range Cooling System Continuous HP Rating Gear Ratio Continuous Torque Rating Maximum Torque Rating Brake Capacity Maximum Connection Break Out Torque Pipe Clamp Capacity Pipe Handler Orientation Quill Connection Mud Passage Diameter Mud Passage Maximum Circulating PSI Remote Actuated IBOP Manual Actuated IBOP Counterbalance Travel Hook Weight Lubrication System 1-3 500 Short Tons 650 Short Tons GEB20 1185 Amps 1470 Amps (15 Seconds) 575 Volts 0 to 117 Hz 15 HP Local Blower 3900 CFM 800 HP 1150 HP 8.7059 : 1 45,000 Ft-Lbs. 55,000 Ft-Lbs. 75,000 Ft-Lbs. 65,000 Ft-Lbs. 50,000 Ft-Lbs. 80,000 Ft-Lbs. 75,000 Ft-Lbs. 110,000 Ft-Lbs. 360˚/Unlimited – Comes with Lock 6-5/8” Reg. 7-5/8” Reg. 3” 5,000 PSI (7,500 PSI Opt.) 10,000 PSI 10,000 PSI 7.25” 34,000 Lbs. 2HP 5GPM Flow G D M 5 0 0 / 6 5 0 T O P D R I V E Top Drive Specifications GDM 500/650 DC Static Hoist Rating Drilling Electric Motor Maximum Continuous Current Maximum Intermittent Current Maximum Voltage Frequency Range Cooling System Continuous HP Rating Gear Ratio Continuous Torque Rating Maximum Torque Rating Brake Capacity Maximum Connection Break Out Torque Pipe Clamp Capacity Pipe Handler Orientation Quill Connection Mud Passage Diameter Mud Passage Maximum Circulating PSI Remote Actuated IBOP Manual Actuated IBOP Counterbalance Travel Hook Weight Lubrication System 1-4 500 Short Tons 650 Short Tons GE 752 1185 Amps 1435 Amps (15 Seconds) 750 Volts DC 0 to 117 Hz 15 HP Local Blower 3900 CFM 800 HP 1150 HP 8.7059 : 1 45,000 Ft-Lbs. 55,000 Ft-Lbs. 75,000 Ft-Lbs. 65,000 Ft-Lbs. 50,000 Ft-Lbs. 80,000 Ft-Lbs. 75,000 Ft-Lbs. 110,000 Ft-Lbs. 360˚/Unlimited – Comes with Lock 6-5/8” Reg. 7-5/8” Reg. 3” 5,000 PSI (7,500 PSI Opt.) 10,000 PSI 10,000 PSI 7.25” 34,000 Lbs. 2HP 5GPM Flow G D M 5 0 0 / 6 5 0 T O P D R I V E Torque Data/ Nominal Capacities and ratings 1-5 GDM500/650 TON TOP DRIVE Section Operations (Operating Procedures) 2 Contents Top Drive Console Figure 1-Top Drive Console LED Indicator Lights (L1-L4) Alarm Reset (PB1) Top Drive Lockout (PB2) Handler Bypass (PB3) E-Stop (PB4) Backup Wrench/BUW (PB5) Hydraulic Power Unit Selection Switch (SW1) Brake Switch (SW2) Top Drive Enable Selection Switch (SW3) Stand Jump Switch (SW4) IBOP Switch (SW5) Top Drive Mode Selection Switch (SW6) Limit Selection Switch (SW7) Limit Adjustment Switch (SW8) 2-3 2-3 2-3 2-4 2-4 2-5 2-5 2-6 2-6 2-7 2-7 2-8 2-8 2-9 2-9 2-10 Top Drive Handler Joystick (JS1) 2-11 Link Tilt Joystick (JS2) 2-11 Top Drive Motor Control Joystick (JS3) 2-12 Top Drive Console Analog Gauges Directional Controls 2-12 2-13 HMI Touch Screens 2-15 Figure 2 – Top Drive Handler Joystick (JS1) Figure 3 – Link Tilt Joystick (JS2) Figure 4 – Top Drive Motor Control Joystick (JS3) Drill Mode Torque Mode HMI Main Screen GDM500650 Rev. 0 2-11 2-11 2-12 2-13 2-14 2-15 2-1 GDM500/650 TON TOP DRIVE Figure 5 – Main Screen 2-15 HPU Pump Selection 2-16 Additional Features 2-17 Torque and Speed Settings and Limits Automatic Pipe Handler Top Drive Remote Motor Control via HMI 2-18 2-19 2-20 Top Drive Remote Pipe Handler via HMI Testing & Configuration Screen 2-23 2-24 Top Drive HPU E-Stop 2-16 Bypass Pipe Handler Lock Drill Mode Torque Mode Switches Push Buttons Rig Up Procedure GDM500650 Rev. 0 2-2 2-17 2-21 2-22 2-24 2-24 2-25 GDM500/650 TON TOP DRIVE Top Drive Console Figure 1 – Top Drive Console Following is a description of the Top Drive Console and its functional controls: LED Indicator Lights (L1 – L4) Drill Enabled (L1) Green lamp illuminates when TD Enable switch is placed from OFF to the DRILL position. HPU Alarm (L2) Amber lamp illuminates when the HPU fluid level is low. Lube Oil Alarm (L3) Red lamp illuminates when gear oil pressure drops below acceptable limit. Motor Temp (L4) Amber lamp illuminates when main drilling motor temperature exceeds acceptable limit. GDM500650 Rev. 0 2-3 GDM500/650 TON TOP DRIVE Alarm Reset (PB1) Illuminated Indicates that an alarm exists. PB1 is a spring-return, red translucent push button over an indicator lamp. Depressing the button will reset Top Drive alarms to determine whether any faults still exist. Extinguished Indicates that there are no current Top Drive alarms. This can also be verified in the Active Status Summary block at the top right-hand corner of any HMI screen. CAUTION PB1 is also a tool that the Top Drive Console operator should use before assuming ownership of the Top Drive. Push and hold the button for five seconds to test all indicator lamps and gauges for functionality. Failure to do so may result in—for example—overlooking an inoperative lamp bulb that would otherwise warn of potential equipment damage. Top Drive Lockout (PB2) Depressed Shuts off all electrical power to the Top Drive and disables all Top Drive functions. PB2 is a red spring-return push button with a mechanical depression device that allows a physical lock to be inserted so that button cannot be released. Released Enables the VFD to allow ownership of the Top Drive. GDM500650 Rev. 0 2-4 GDM500/650 TON TOP DRIVE Handler Bypass (PB3) Illuminated PB3 is a spring-return translucent red push button used for timed-override of Handler Lock Proximity Sensor feedback control. This function is designed for use in the event of a sensor or circuit malfunction. The button illuminates when depressed and held for 3 seconds, and will remain illuminated during the 30second window that the override is permitted. MAKE UP and BREAK OUT functions are activated during this time, however this places responsibility in the hands of the operator to ensure that the Handler is physically locked before making or breaking connections. Use of the bypass is logged in case of incident. Extinguished Indicates normal operation. USE EXTREME CAUTION WHEN USING THIS FEATURE. IT IS IMPERATIVE THAT THE OPERATOR ENSURES THROUGH VERIFICATION THAT THE HANDLER IS PHYSICALLY LOCKED BEFORE ATTEMPTING TO MANIPULATE ANY CONTROLS. FAILURE TO DO SO MAY RESULT IN CATASTROPHIC EQUIPMENT FAILURE, SEVERE INJURY, OR DEATH. WARNING E-Stop (PB4) Depressed Pulled Out PB4 is a 2-position (in/out) translucent red button with a steel shroud. When depressed, the button illuminates and shuts off all electrical power to the Top Drive—disabling all Top Drive functions by: ► Tripping the VFD breaker on GDS supplied VFD units ► Tripping the feeder breaker at the GDP panel Normal Top Drive operation. GDM500650 Rev. 0 2-5 GDM500/650 TON TOP DRIVE Backup Wrench / BUW (PB5) Depressed PB5 is a black spring-return push button, activated when the Mode Select switch on the Top Drive console is in the TORQUE position. Push and hold PB5 to engage the BUW clamp. Released Retracts the BUW clamp piston. Note The BUW function is NOT interlocked with the Drawworks. CAUTION DO NOT OPERATE DRAWWORKS WITH BUW CLOSED. Hydraulic Power Unit Selection Switch (SW1) HPU 1 SW1 is a translucent green 3-position maintained switch (HPU1 / OFF / HPU2). Selecting HPU 1 energizes the motor starter for HPU # 1, charging the main hydraulic manifold on the Top Drive to allow hydraulic functions when enabled. Drill and Trip screens on the HMI will indicate that HPU 1 is running. Off De-energizes HPU 1 and 2 motor starters, removing available hydraulic power. HPU 2 Energizes the motor starter for HPU # 2. Note Only one HPU motor will run at a time. If HPU 2 is selected while HPU 1 is running, HPU 1 will first shutdown before HPU 2 starts. Either HPU may run continuously. GDM500650 Rev. 0 2-6 GDM500/650 TON TOP DRIVE Brake Switch (SW2) Off SW1 is a translucent red 2-position maintained switch (OFF / ON). In the OFF position, it allows the Top Drive to rotate freely. Brakes are hydraulically applied, spring released. The HPU must be on in order for the brake to release when turned from ON to OFF. On Brakes will engage. Note Brakes will remain released during Torque and Spin operations; Brake position is indicated on the HMI as ON or OFF in the Drill, Trip, and Remote Operation screens. Top Drive Enable Selection Switch (SW3) Trip The HMI’s Drill, Trip, and Remote Operation screens will indicate that Top Drive tripping is enabled; allows the operator to actuate all hydraulic functions. Enables tripping and hydraulic functions. Drill The HMI’s Drill, Trip, and Remote Operation screens will indicate that Top Drive drilling is enabled; allows the operator to utilize Drilling and Torque functions. Lube Pump motor will start. Top Drive Status display will indicate Top Drive Enable Faulted if all drill enable conditions are not met. Enables all Console functions. Note The drill motor blower is automatically activated when motor reaches 150˚F. Lube Pump operates continuously while in Drill Mode. GDM500650 Rev. 0 2-7 GDM500/650 TON TOP DRIVE Stand Jump Switch (SW4) Off SW4 is a black 2-position maintained switch (OFF / ON) with a white positionindicating stripe across the knob. In the OFF position, the Stand Jump function is disabled. On Enables the Stand Jump function only in Torque Mode. IBOP Switch (SW5) Open SW5 is a translucent amber 2-position maintained switch (OPEN / CLOSE). Selecting OPEN will open the remote-actuated IBOP. Close Closes the remote-actuated IBOP. Note Valve status is indicated as OPEN or CLOSED on the HMI Drill and Trip screens. Indicated valve status is based on both the IBOP switch position and the HPU status. There is no positive feedback on actual valve status and visual verification of valve position is recommended. WARNING GDM500650 Rev. 0 Do not start Mud Pumps with the IBOP in CLOSED position. 2-8 GDM500/650 TON TOP DRIVE Top Drive Mode Selection Switch (SW6) Reverse SW6 is a black 3-position maintained switch (REV / DRILL / TORQUE) with a white position-indicating stripe across the knob. The REV position allows the Top Drive to run in reverse (counterclockwise) to a maximum of 100 RPM, as commanded through the operator’s TD Motor Control Joystick. Drill Enables normal Drill operations (clockwise). Torque Allows for BUW / Make & Break operations. Limit Selection Switch (SW7) RPM SW7 is a black 3-position spring-loaded return-to-center switch (RPM / neutral or centered / TORQUE) with a white position-indicating stripe across the knob. Holding the switch in RPM mode allows the operator to simultaneously manipulate the Limit Adjustment Switch knob to set desired tool speed. Torque Holding the switch in TORQUE mode allows the operator to simultaneously manipulate the Limit Adjustment Switch knob to set desired torque. Note Used in conjunction with Limit Adjustment Switch (SW8). Switch Position Function SW6-Drill, SW7 RPM = Drill Preset RPM SW6-Drill, SW7 Torque = Drilling Max Torque SW6-Torque, SW7 RPM = Spin in/Out RPM SW6-Torque, SW7 Torque = Make-Up Torque SW6-Rev, SW7 RPM = N/A SW6-Rev, SW7 RPM = Reverse Torque GDM500650 Rev. 0 2-9 GDM500/650 TON TOP DRIVE Limit Adjustment Switch (SW8) Decrease SW8 is a black 3-position spring-loaded return-to-center switch (DEC / neutral or centered / INC) with a white position-indicating stripe across the knob. While holding the Limit Selection switch (SW7) in either RPM or TORQUE mode, the operator can toggle or ‘bump’ SW8 between neutral center and the DEC position repeatedly to decrease any previously set speed or torque limit by increments of 10. Holding SW8 in the DEC position while SW7 is enabled will quickly decrease the desired set limit to zero. Increase While holding the Limit Selection switch (SW7) in either RPM or TORQUE mode, the operator can toggle or ‘bump’ SW8 between neutral center and the INC position repeatedly to increase desired speed or torque limits by increments of 10. Note Used in conjunction with Limit Selection switch (SW7). GDM500650 Rev. 0 2-10 GDM500/650 TON TOP DRIVE Top Drive Handler Joystick (JS1) Figure 2 – Top Drive Handler Joystick (JS1) function diagram Link Tilt Joystick (JS2) Figure 3 – Link Tilt Joystick (JS2) function diagram GDM500650 Rev. 0 2-11 GDM500/650 TON TOP DRIVE Top Drive Motor Control Joystick (JS3) Figure 4 – Top Drive Motor Control Joystick (JS3) function diagram Top Drive Console Analog Gauges The Top Drive Console RPM gauge may be one of two types: Tachometer ► Traditional analog gauge, RPM from 0 – 250 in two-revolution increments, with large tic marks in 10 RPM intervals and numerical values printed in increments of 20. ► Optimized analog gauge with backlit scale and a small digital display window, RPM from 0 – 250 in five-revolution increments, with large tic marks and numerical values in increments of 25. The Top Drive Console Torque gauge may be one of two types: Torque Meter ► Traditional analog gauge, torque range from 0 – 100,000 Ft. Lbs. in 1,000# increments, with bold tic marks in 5,000# intervals and numerical values printed in increments of 10,000. ► Optimized analog gauge with backlit scale and a small digital display window, torque range from 0 – 100,000 Ft. Lbs. in 1,000# increments, with large tic marks in 5,000# intervals and numerical values displayed in increments of 10,000. GDM500650 Rev. 0 2-12 GDM500/650 TON TOP DRIVE Directional Controls Drill Mode Up (Increase Speed) Bumping the joystick UP will increase speed in increments of 1 RPM. Holding the joystick in the upward position will increase speed until the maximum RPM limit is reached. Releasing the joystick will not decrease speed. If the joystick is released, the speed will be maintained at the value it was at before it was released. With the Top Drive mode in Drill Reverse, the operation will be the same, but rotation will be in the Reverse direction and limited to a maximum of 100 RPM. Down (Decrease Speed) Bumping the joystick DOWN will decrease speed in increments of 1 RPM. Holding the joystick in the downward position will decrease speed until Zero speed is reached. If the joystick is released, the speed will be maintained at the value it was at before it was released. With the Top Drive mode in Drill Reverse, the operation will be the same, but rotation will be in the reverse (counterclockwise) direction. Right (Preset Speed) Left (Zero Speed) Moving the joystick RIGHT will enter the preset speed value (preset value is displayed and modified on HMI) into the speed reference. The Top Drive speed will ramp up or down, as applicable, until its preset value is achieved. When the joystick is released, speed will be maintained at its preset value. Toggling the joystick LEFT will ramp the Top Drive speed down to Zero speed. Operation is the same in both forward and reverse. GDM500650 Rev. 0 2-13 GDM500/650 TON TOP DRIVE Torque Mode Make up should only be used once the joint is shouldered up with Spin In first. Up (Make Up) Holding the Top Drive Motor Control Joystick UP (Make Up) with DRILL enabled (SW3) and TORQUE mode selected (SW6) will rotate the Top Drive forward at a maximum 5 RPM as long as you are holding the joystick UP. The torque will be limited to the set Make Up limit, which is adjusted on the HMI or console. Proper sequence should be: (1) Hold the joystick DOWN (Break Out) until the joint breaks, and then (2) move the joystick right (Spin Out or Spin Out Maintain) until the joint has spun out. Down (Break Out) Holding the Top Drive Motor Control Joystick DOWN (Breakout) with DRILL enabled (SW3) and TORQUE mode selected (SW6) will rotate the Top Drive reverse at a maximum 5 RPM as long as you are holding the joystick . The torque will be limited to 80,000 Ft. Lbs. There is no preset value available for Break Out Torque. The torque will continue to ramp up until the connection breaks or the capacity of the equipment has reached its limit. Holding the joystick RIGHT (Spin Out) with DRILL enabled (SW3) and TORQUE mode selected (SW6) will rotate the Top Drive at the preset spin speed in the reverse direction (Spin Speed value is displayed and modified on HMI or console). Right (Spin Out) When the joystick is released, the Top Drive will stop rotating. Tap the joystick twice to the RIGHT within 2 seconds to maintain Spin Out. Top Drive will be in Spin Out Maintain when joystick is released. Move joystick to opposite position (spin in) to stop spin maintain rotation and allow the shaft to coast to a stop. GDM500650 Rev. 0 2-14 GDM500/650 TON TOP DRIVE HMI Touch Screens Main Screen Figure 5 –Main Screen Upon power up of the system, the Main Screen (see Figure 5) appears first. In the top right-hand of the screen, the date and time appear under the GDS logo, and an active status summary is highlighted in green. Any active alarm lock-outs or interlocks would display here, highlighted in red. This feature appears on every screen. The Main Screen serves as a dashboard to the functional operation and troubleshooting of the Top Drive. GDM500650 Rev. 0 2-15 GDM500/650 TON TOP DRIVE HPU Pump Selection The Hydraulic Power Unit (HPU) supplies hydraulic pressure to the Top Drive. The HPU has two pumps; only one pump runs at any given time. Either pump can be run continuously or on-demand (as hydraulic power is needed). HPU 1 will start when the button is toggled. HPU 1 ON The HMI will indicate if HPU 1 is running properly. If there is a problem with HPU 1, a fault will be displayed on the HMI, such as: HPU 1 not running (tripped). Low hydraulic oil level. High hydraulic oil temperature. HPU 1 OFF HPU 1 will stop when the button is toggled. If HPU 1 is running and HPU 2 is started, HPU 1 will shut off first. HPU 2 Operation is the same as HPU 1. Top Drive HPU E-Stop When the HPU E-stop is pressed, this will prevent either HPU pump from operating under any conditions and the HMI will indicate that the HPU E-Stop has been pressed. GDM500650 Rev. 0 2-16 GDM500/650 TON TOP DRIVE Additional Features Starts a 30-second timer after button has been depressed for 2 seconds. This 30- second window will allow TORQUE mode functions to be permitted, even if the system cannot determine that the Handler is positively locked. Bypass Pipe Handler Lock Normally this feature would only be used in the event of a Handler Lock sensor failure. The Handler Lock HMI Fault indicator will turn on for 30 seconds. Normal Handler Lock operation will resume after 30 seconds. Use of the Bypass is logged in case of incident. WARNING: USE EXTREME CAUTION WHEN USING THIS FEATURE TO ENSURE THAT THE HANDLER IS PHYSICALLY LOCKED, OR DAMAGE, SEVERE INJURY OR DEATH MAY RESULT. GDM500650 Rev. 0 2-17 GDM500/650 TON TOP DRIVE Torque and Speed Settings and Limits This feature is normally used when the Top Drive is stalled. Press the Torque Ramp Down push button to unwind the torque. Torque Ramp Down When you first press this push button, the speed will be reduced to 15 RPM and the torque will unwind (ramp down) to zero as long as the button remains pushed. When you release the push button, the torque will remain at the current level. You have two options now: 1) you can zero the speed reference and begin normal drilling, or 2) you can press the Torque Restore push button. This feature is normally used when the Top Drive is stalled. Torque Restore After you use the Torque Ramp Down push button (to unwind torque), you can press the Torque Restore button to restore the Torque Limit to the Drill Limit Set Point. The speed reference will remain at 15 RPM until you increase or use the preset with the joystick. Speed Preset Drill Speed Preset adjustable from 0 to 200 RPM. Can be adjusted on either the Drilling screen or the Remote Operation screen. Spin Speed Spin Speed adjustable from 5 to 40 RPM. Can be adjusted on either the Drilling screen or the Remote Operation screen. Make Up Make up Torque Limit adjustable from 0 to 65,000 ft/lbs. Can be adjusted on either the Drilling screen or the Remote Operation screen. Drill Limit Drill Torque Limit adjustable from 0 to 55,000 ft/lbs. Can be adjusted on either the Drilling screen or the Remote Operation screen. Spin Limit Spin Torque Limit adjustable from 2,000 to 6,000 ft/lbs. Can be adjusted on either the Drilling screen or the Remote Operation screen. GDM500650 Rev. 0 2-18 GDM500/650 TON TOP DRIVE Automatic Pipe Handler This is intended to allow the driller to automatically move the Pipe Handler to any one of four preset Pipe Handler positions, depending on which positions are activated. Automatic Mode can be turned on/off from the Drill, Trip, and Remote Operation screens. The Automatic Pipe Handler can be operated from the Drill, Trip, and Remote Operation screens as well as from the Pipe Handler Joystick. Auto Mode Set points can only be changed from the Trip screen, but all positions can be activated or de-activated from the Drill or Trip screens. At 0, the Elevators should be pointing directly at the racking board. At 180, the Pipe Handler will be in Drill mode (Elevator handles pointed towards the Drawworks). To set the Pipe Handler position, use the joystick with the Pipe Handler in Manual mode. Rotate the Pipe Handler to the Trip position (Elevators pointed directly at the racking board) and press and hold the Zero PH position PB for 2 seconds. See the Pipe Handler Help Screen on the HMI for a detailed description of each PB and display. Joystick Operation When the Automatic Pipe Handler is in Automatic mode, the Joystick Pipe Handler Unlock push button and LEFT and Right joystick movements work the same as the HMI LEFT and RIGHT push buttons. Remote Operation When the Automatic Pipe Handler is in Automatic mode, the Remote Pipe Handler Unlock push button and LEFT and RIGHT Joystick push buttons work the same as the HMI LEFT and RIGHT push buttons. GDM500650 Rev. 0 2-19 GDM500/650 TON TOP DRIVE Top Drive Remote Motor Control via HMI Activate Remote Motor Joystick PB1 (Black -Drill Reverse) PB2 (Red -BUW Close) PB3 (Yellow -Spin Maintain) PB4 (Green Torque/Drill) GDM500650 Rev. 0 Activating Remote Motor Control will enable the HMI Remote Operation and disable the joystick from functioning. Toggling the Top Drive Motor Control Joystick Drill Reverse push button will toggle the Top Drive Motor direction between Forward and Reverse; this button is active only if the Top Drive Mode is selected to DRILL mode. The Top Drive Mode Indication on the HMI - Drill, Trip, and Remote Operation Screens will indicate Top Drive In DRILL mode or Top Drive in DRILL REVERSE. Toggling the Top Drive Remote Motor Control BUW Close push button will activate the BUW to Close. To lock the BUW, depress twice within one second. Once the BUW is Closed, perform Torque function. When torque ft-lbs reaches 0, manually release BUW by depressing button again twice within one second. Toggling the Top Drive Remote Motor Control Spin Maintain push button with DRILL enabled and selected to TORQUE mode will give you a 2 second window to toggle the joystick left or right (Spin In or Spin Out). Spin In or Spin Out will be latched on to rotate the Top Drive in SPIN Mode indefinitely until the joystick is moved in the opposite direction again. Toggling the Top Drive Motor Control Joystick Torque/Drill push button will toggle the Top Drive Motor Control Joystick Between DRILL and TORQUE modes. This will change the functionality of the joystick. The Top Drive Mode Indication on the HMI Drill, Trip, and Remote Operation Screens will indicate Top Drive In TORQUE mode or Top Drive in DRILL mode. 2-20 GDM500/650 TON TOP DRIVE Drill Mode Pressing the Joystick UP will increase speed, as long as you keep the joystick button pressed until maximum speed is reached. Up (Increase Speed) If the Joystick UP push button is released at any time, the speed will be maintained at the value it was at prior to release. With the Top Drive Mode in DRILL REVERSE, the operation will be the same but rotation will be in the Reverse direction and limited to a maximum of 100 RPM. Pressing the Joystick DOWN push button will decrease speed, as long as you keep the joystick button pressed until Zero speed is reached. Down (Decrease Speed) If the joystick is released at any time, the speed will be maintained at the value it was at prior to release. With the Top Drive Mode in DRILL REVERSE, the operation will be the same but rotation will be in the Reverse direction. Right (Preset Speed) Pressing the Joystick RIGHT push button will enter the preset speed value into the speed reference, and the Top Drive will ramp up speed until the preset value is achieved. If the preset value is lower than the actual speed when the Joystick RIGHT push button is pressed to the right, the speed will ramp down to the preset value. When the joystick is released, the speed will be maintained at the preset value. Left (Zero Speed) Toggling the Joystick LEFT push button will ramp the Top Drive speed down to Zero speed. GDM500650 Rev. 0 2-21 GDM500/650 TON TOP DRIVE Torque Mode Make Up should only be used once the joint is shouldered up with Spin in first. Up (Make Up) Holding the Top Drive Motor Control Joystick UP PB (Make Up) with DRILL enabled and selected to TORQUE mode will rotate the Top Drive forward at a maximum 5 RPM as long as you are holding the Joystick UP PB. The torque will be limited to the set Make Up limit, which is adjusted on the HMI and Console Gauge. Proper sequence should be: Break Out until the joint breaks, press the Joystick RIGHT PB (Spin Out or Spin Out Maintain) until the joint has spun out. Down (Breakout) Holding the Top Drive Motor Control Joystick DOWN PB (Breakout) with DRILL Enabled and selected to TORQUE mode will rotate the Top Drive Reverse at the Spin Speed as long as you are holding the joystick DOWN. The torque will be limited to the maximum connection torque listed in the specs. Left (Spin In) Right (Spin Out) Holding the Top Drive Motor Control Joystick RIGHT PB (Spin Out) with DRILL enabled and selected to TORQUE mode will rotate the Top Drive at the Preset Spin Speed in the reverse direction (Spin speed value is displayed and modified on HMI). When the Joystick PB is released, the Top Drive will stop rotating. If the Spin Maintain push button is toggled first, and Spin Out is toggled within 2 seconds, the Top Drive will be in Spin Out Maintain when Joystick PB is released. Holding the Top Drive Motor Control Joystick LEFT PB (Spin in) with DRILL enabled and selected to TORQUE mode will rotate the Top Drive at the Preset Spin Speed in the forward direction (Spin speed value is displayed and modified on HMI). When the Joystick PB is released, the Top Drive will stop rotating. If the Spin Maintain push button is toggled first, and Spin In is toggled within 2 seconds, the Top Drive will be in Spin In Maintain when Joystick PB is released. GDM500650 Rev. 0 2-22 GDM500/650 TON TOP DRIVE Top Drive Remote Pipe Handler via HMI Activate Remote Pipe Handler PB3 (Yellow Pipe Handler Unlock) PB4 (Green - Link Tilt Float) Activating Remote Pipe Handler will enable the HMI Remote Operation and disable the joystick from functioning. Toggling the Top Drive Remote Pipe Handler Pipe Handler Unlock push button will activate the Pipe Handler Lock to UNLOCK. The Pipe Handler will stay unlocked for 3 seconds, unless the Pipe Handler is rotated, in which case the Pipe Handler will remain unlocked as long as the Handler is rotated. When rotation has stopped, the Handler will automatically lock after 3 seconds. Toggling the Top Drive Remote Pipe Handler Link Tilt Float push button will activate the Link Tilt Cylinders to FLOAT if in Maintain, and MAINTAIN if in Float. Activating either EXTEND or RETRACT will unlatch Float. UP (Link Tilt Extend) Pressing the Top Drive Remote Pipe Handler in the UP direction will activate the Link Tilt Cylinders to EXTEND. Down (Link Tilt Retract Pressing the Top Drive Remote Pipe Handler in the DOWN direction will activate the Link Tilt Cylinders to RETRACT. Left (Pipe Handler Rotate Forward) Toggle the Pipe Handler Unlock (PB3) first. Pressing the Top Drive Remote Pipe Handler in the LEFT direction will move the Pipe Handler in the Forward (clockwise) direction. Right (Pipe Handler Rotate Reverse) Toggle the Pipe Handler Unlock (PB3) first. Pressing the Top Drive Remote Pipe Handler in the RIGHT direction will move the Pipe Handler in the Reverse (counter clockwise) direction. GDM500650 Rev. 0 2-23 GDM500/650 TON TOP DRIVE Testing & Configuration Screen Switches Under normal conditions, the VFD uses encoder feedback for better torque control. However, the Top Drive can be operating in Encoder Bypass mode, in which the encoder feedback is ignored by the VFD. Encoder Bypass At power up, the Bypass is deactivated. The Top Drive must be in OFF position in order to switch between the two modes. The button must be held for 2 seconds before it will become functional. WARNING: When in Bypass mode, the Top Drive torque will not be accurate. If the Top Drive stalls while drilling, unexpected results may occur. Push Buttons This feature is used for testing the third party RPM and Torque outputs. Meter Test Mode In order to utilize this mode, the Top Drive must be in the OFF position. When activated, whatever is entered in the Drill Limit will display on the Torque Meter and be sent to the third party PLC Torque Analog Output. Whatever is entered in the Drill Speed Preset will display on the RPM Meter and be sent to the third party PLC RPM Analog Output. Blower Restart Lube Pump Restart GDM500650 Rev. 0 If the Blower Motor trips while in in Auto mode, it can be restarted by this push button, provided the OL has reset. If the Lube Pump Motor trips while in Auto mode, it can be restarted by this push button, provided the OL has reset. 2-24 RIG UP PROCEDURE PRIOR TO TOP DRIVE INSTALLATION INSTALL ALL RIG SPECIFIC EQUIPMENT ESTIMATED WEIGHTS: TOP DRIVE PACKAGE 50,000 LBS (22,700 KG) TOP DRIVE WITH SLIDE FRAME 37,300 LBS (19,900 KG) TOP SECTION OF TRACK 4,500 LBS (2,040 KG) TRAVEL STAND 8,600 LBS (3,900 KG) GDM500650 Rev. 0 2-25 Rig Up Procedure LIFT TOP DRIVE TO DRILL FLOOR. ENSURE ALL LIFTING EQUIPMENT IS SUITIBLE FOR 50,000 LB (22,700 KG) WORKING LOAD 1. 2. ATTACH LIFTING EQUIPMENT TO PADEYES ON TRAVEL STAND. ATTACH SLINGS TO BACK UP LINE TO THE BOTTOM OF THE TRAVEL STAND. SHACKLES GDM500650 Rev 0 BACKUP LINE 2-26 Rig Up Procedure 1. 2. 3. FOLD UP RACKING BOARD FINGERS (IF POSSIBLE) BEFORE RAISING THE HORIZONTAL TOP DRIVE AND TRAVEL STAND INSTALLATION. ATTACH SLINGS TO SHACKLES AT THE TOP OF THE TRAVEL STAND. ATTACH DUAL SLING BACK UP LINE TO THE BOTTOM OF THE TRAVEL STAND. NOTE: 50,000 LB ( 22,700 KG) WORKING LOAD WITH SUITIBLE EQUIPMENT FOR ALL LIFTING. BACKUP LINE SHACKLES GDM500650 Rev 0 2-27 Rig Up Procedure 1. 2. GDM500650 Rev 0 WHILE RAISING TOP DRIVE TO FLOOR, USE BACKUP LINE TO ASSIST IN CONTROLLING TOP DRIVE FROM HORIZONTAL TO VERTICAL POSITION. PULL TOP DRIVE PACKAGE INTO POSITION AND PREPARE TO REMOVE TOP DRIVE FROM STAND. 2-28 Rig Up Procedure 1. 2. GDM500650 Rev 0 WITH THE TOP DRIVE PACKAGE UPRIGHT ON FLOOR, BRING TRAVELING BLOCK TO FLOOR REMOVE SLINGS. CONNECT TRAVELING BLOCK TO BAIL. 2-29 Rig Up Procedure 1. 2. 3. GDM500650 Rev 0 PUT A LITTLE TENSION ON TRAVELING ASSEMBLY AND REMOVE LOWER TOP DRIVE SHIPPING PINS FROM TRACK/RUNNER AREA. REMOVE BOLTS FROM SKID TO TRACK THEN UNBOLT THE TRAVEL STAND GUIDES. WITH UPPER TOP DRIVE SHIPPING PINS REMAINING, LIFT TOP DRIVE AND TOP PIECE OF TRACK OUT OF THE TRAVEL/RIG UP STAND. 2-30 Rig Up Procedure 1. 2. LIFT TOP DRIVE CLEAR OF THE TRAVEL STAND. REMOVE TRAVEL STAND FROM THE DRILL FLOOR. NOTE: TRAVEL STAND WEIGHS 8,600 LBS (3,900 KG) GDM500650 Rev 0 2-31 Rig Up Procedure 1. USING WINCH, LIFT THE TRACK TO THE DRILL FLOOR. 1 SECTION AT A TIME. TAG LINES SUGGESTED TO PERVENT TOP DRIVE PACKAGE FROM TWISTING. NOTES: • IDENTIFY BOTTOM SECTION AND INSTALL LAST • TOP TRACK WEIGHT 4,500 LBS (2,040 KG) • MID TRACK WEIGHT 5,450 LBS (2,470 KG) • BOTTOM TRACK WEIGHT 4,500 LBS (2,040 KG) GDM500650 Rev 0 2-32 Rig Up Procedure TRACK HOOK PIVOT PIN ENGAGE 1. 2. GDM500650 Rev 0 INTRODUCE THE TRACK HOOK TO THE PIVOT PIN. ENGAGE THE HOOK AND PIVOT PIN. 2-33 Rig Up Procedure LIFT LOCKING PIN LOCKING PIN 1. 2. GDM500650 Rev 0 LIFT THE TOP DRIVE AND TRACK SECTION. WITH LOCKING PINS HOLES ALIGNED, INSTALL LOCKING PINS AND SAFETY BOLTS/NUTS. 2-34 Rig Up Procedure 1. 2. 3. 4. 5. GDM500650 Rev 0 REPEAT PREVIOUS STEPS UNITL ALL TRACK SECTIONS ARE INSTALLED. ATTACH TOP TRACK TO CROWN PER RIG SPECIFIC INSTRUCTIONS. INSTALL TORQUE REACTION ASSEMBLY PER RIG SPECIFIC INSTRUCTIONS. INSTALL MID MAST KITS PER RIG SPECIFIC INSTRUCTIONS. REMOVE UPPER SHIPPING PINS FROM THE TOP OF THE TRACK AFTER CROWN ASSEMBLY IS CONNECTED. 2-35 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E 3 Section Frequency of Field Inspection and Prevenative Maintenance Contents Top Drive Maintenance Diagram 3-2 Figure 6 – Maintenance Points 1 Figure 7 – Maintenance Points 2 Figure 8 – Maintenance Points 3 3-2 3-3 3-4 Maintenance 3-5 Lubrication Hydraulic Oil Filtration Grease Top Drive Gearbox Top Drive Gearbox Oil Capacity Figure 9 – Y Strainer Figure 10 – Breather 3-5 3-5 3-6 3-7 3-8 3-9 3-9 3-9 3-10 Inspection Recommended Inspection Program Itemized Spare Parts List Quarterly or Upon Rig Move Five Year Inspection Inspection Following Periods of Severe Drilling Conditions Wear Limits Main Bearing Pre-Load Inspection Pinion Bearing Pre-Load Inspection Washpipe Inspection Instructions Top Drive Disc Brake Inspection Manual Brake Bleeding Maintenance Checklist Load Path Inspection Drawings GDM500650 Rev. 3 3-1 3-10 3-11 3-12 3-12 3-13 3-13 3-14 3-15 3-15 3-16 3-17 3-17 3-18 3-19 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Top Drive Maintenance Diagram Figure 6 – Maintenance Points 1 NOTE: See Maintenance Checklist on Page 3-17 GDM500650 Rev. 3 3-2 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Figure 7 – Maintenance Points 2 GDM500650 Rev. 3 3-3 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Figure 8 – Maintenance Points 3 GDM500650 Rev. 3 3-4 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Maintenance Lubrication Hydraulic Oil Hydraulic oil that is of exceptional quality is vital to ensure acceptable performance of the GDM 500/650 Top Drive and promote long life of hydraulic system components. Satisfactory results will be achieved in normal operating conditions when the oil in use has a viscosity index of 100 or greater. A high viscosity index oil product will reduce cold-start issues and minimize warm-up time. A high viscosity index will also minimize changes to viscosity that appears with changes in temperature. Cold weather start-up viscosity should not exceed a maximum of 5000 SUS with a pour point of at least 20°F lower than the minimum ambient temperature. It is recommended that anti-wear type hydraulic oils be utilized. These oils are generally developed and evaluated on the basis of pump wear tests, such as ASTM-D2882. They offer superior protection against pump and motor wear, provide resistance to emulsification, and offer corrosion protection. The temperature of the oil at any point in the system must not exceed 180°F (during continuous operations). Hydraulic Oil General Recommendations GDM500650 Rev. 3 Ambient Temperature (°C) ISO Grade of Oil -45° to -15° -20° to 15° 10° to 35° 20° to 45° 25° to 55° 15 22 32 46 68 3-5 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Filtration Filtration is the key to overall purity of the hydraulic oil and helps extend the life of components. To ensure optimal operation of the hydraulic system, maintain a minimum cleanliness level of: 9 To NAS 1638 6 To SAE 18/15 to ISO/DIS 4406 Check the bypass indicators daily. If indicator is RED, change the filter element. The hydraulic element should be changed every 6 months. The lube oil element should be changed during each oil change. GDM500650 Rev. 3 3-6 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Grease Use multi-purpose lithium complex grease complying with N.L.G.I. classification No.1 or No.2 at the following: No. of Fittings Application Frequency Washpipe 1 To excess Every 12 hours Elevator Tilt Plate Pins 8 To excess Daily Load Collar 1 10 pumps per fitting Weekly Back-up Wrench Grabber Cylinder 2 10 pumps per fitting Weekly Slewing Gear 2 10 pumps per fitting Daily Actuator 4 3 to 4 pumps per fitting Every 12 hours Back Up Wrench Pin 1 To excess Weekly Location Refer to the Top Drive Maintenance Diagram on page 3-2 for the locations of grease points. Motor GE Motor See manufacturer’s documentation. Use manufacturer recommended Motor Coupling Kop-Flex High Performance Gear Coupling Grease Frequency: 3-years Motor Coupling Grease Procedure Remove 2 set screws – Install grease zerk in one, Pump grease until grease exits open set screw hole, If grease appears dirty – Keep pumping until clean grease appears, Remove grease zerk and reinstall 2 set screws. GDM500650 Rev. 3 3-7 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Top Drive Gearbox GDM Top Drives are designed to be used with ISO Industrial EP (Extreme Pressure) Gear Oils. EP oils are high quality, extreme pressure compounded type oils for use in all types of industrial gear sets, except those with built-in variable speed type friction drive mechanisms. The use of EP ensures increased life of your GDM Top Drive, especially during periods of heavy jarring. The EP oils give superior corrosion protection to ferrous metal surfaces and are noncorrosive to steel, copper, brass, bronze and other common bearing materials. 1 Ambient Temperature (°C) A.G.M.A Number GDS Top Drive Gear Oil 25°C & Up1 EP 9005-E02 Chevron ISO Meropa 220 Contact OEM for recommendations for other ambient temperature ranges. Comparable products are available in the USA from the Exxon Corporation. Oils meeting AGMA specifications and grades shown in the above chart could be used in the GDM 500/650 Top Drive. For approval of specific oil, contact GDS Engineering Department. Oil should be changed at planned intervals of 90 days. Oil should never be permitted to become visibly contaminated with mud or water, which rapidly causes bearing failure. If there is any doubt about the oil quality, it should be changed even if a change is not due according to the maintenance schedule. GDM500650 Rev. 3 3-8 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Top Drive Gearbox Oil Capacity The GDM 500/650 Top Drive Gearbox has a gear oil capacity of approximately 20 US Gallons. When operating a GDM 500/650 Top Drive in humid climates, or when corrosive drilling fluids are in use (e.g., high brine content), ensure that the lube oil is checked on a weekly basis for water contamination. Samples should also be taken for a visual confirmation. The gearbox can be drained by removing the drain plug in the bottom of the gearbox. The magnetic plug is located in the Y-strainer to catch small metallic wear particles. A substantial accumulation of such particles is often an indicator of an impending bearing failure. There is also a hose that drains the remaining oil from the lower bearing. This will remove any contamination from the bearing. Check the breather (located on the gearbox) on a daily basis to ensure that it is not plugged; replace the breather as required. Seal damage may occur if pressure is permitted to build up in the gearbox. Figure 9 – Y Strainer Figure 10 - Breather GDM500650 Rev. 3 3-9 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Inspection Recommended Inspection Program General Inspection Pressure test the circulating path from the Lower Well Control Valve (LWCV) to 200psi to detect obvious leaks before testing at rated pressure. The test intervals may be specified by regulatory authorities, operator policies or contractor policies. Monthly Inspection 1. Remove the LWCV and inspect the connections (including the quill rotary shoulder pin connection) using magnetic particle techniques according to API RP7G. 2. Visually inspect the following for hoisting integrity: Bail Adapter Block Interface Beam Block Interface Pins Gearbox Side Load Plates Load Pins Load Collar Quill Landing Collar Elevator links Elevators (if applicable) 3. Visually check the welds on the Top Drive frame, guard, mounts and supports for cracks or damage. 4. Visually check the Top Drive unit for loose bolts. 5. Visually inspect the electrical cables on the Top Drive Unit. NOTE: Items 2, 3, 4, and 5 from the above list should also be checked after first week of operation on a new Top Drive installation. GDM500650 Rev. 3 3-10 GDM500 / 650 T O N T O P D R I V E Itemized Spare Parts List The main components of the GDM are generally not considered field-replaceable by design. The maintenance practices and schedules defined in this section of the Operations & Maintenance Manual, are meant to keep the main top drive components in working condition until major overhaul and refurbishment periods are scheduled out of the field. Therefore, the only spare parts GDS recommends are consumables that consist of fasteners, seals, o-rings, wiring, fuses, safety wire, and a motor coupling repair kit. Additionally, because these spares are consumables, they are normally readily available to the customer through many outlets and often already kept on-site. Depending upon the consumables stocking philosophy of the end user, GDS can customize consumables kits that are tailored to the customers’ specific needs. The following kits are examples of consumables kits created for GDM Top Drive orders: 1. S100481 – SEAL KIT, GRIPPER, BUW, 500/650T AND 850T 2. A500386 – KIT, FASTENERS, GDM TOP DRIVES 3. A500166 – GDM MOTOR COPULING REPAIR KIT (INCLUDES HUB, COUPLING, AND SEALS). This is offered due to the custom nature of the coupling/hub combination 4. A500379 – KIT, O-RING, GDM TOP DRIVES 5. A500631 – CRIMPER, SAFETY WIRE KIT, GDM 6. A500634 – FUSE KIT, GDM GDM500650 Rev.3 3-11 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Quarterly or Upon Rig Move (whichever is first) 1. Visually check the complete track for any damage (i.e. bending or cracking). 2. Visually check all welds on the track system. If suspicious cracks are found, a full Dry Magnetic Particle Inspection must be performed on all welds. 3. Check for loose bolts and mountings for the blower, mast junction box, cable trays and hydraulic lines. 4. Visually check the service loop and service supports/mounts in the mast. 5. Visually check the blower and welds on the blower frame. Check the pre-load in the main Top Drive bearings and re-shim, if necessary, according to the schedule and instructions in this manual. Check the gap between the brake disk and the caliper. The disc should be centered in the caliper. Five Year Inspection The following major inspection is recommended every five years, as a minimum, or at alternate intervals as specified by regulatory authorities, operator or contractor policies or following severe drilling conditions: 1. Disassemble the Top Drive unit. 2. Inspect all of the following load path components using magnetic particle methods, as specified on the Load Path Inspection Drawings at the end of this section: Block Interface Bail Block Interface Beam Block Interface Pins (2) Side Load Plates (2) Load Pins (4) Gearbox Gearbox Lid GDM500650 Rev. 3 3-12 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Load Collar Quill Landing Collar (2) Landing Collar Retainer 3. Inspect all bearings, seals, seal running surfaces, gears and splines. Refurbish or replace as necessary. 4. Remove the mudline and inspect the wall thickness using ultrasonic methods; check for internal wear. Contact GDS for wall thickness tolerances. 5. Remove the motor and send to a qualified repair shop for inspection and repair, if necessary. Inspection Following Periods of Severe Drilling Conditions After periods of rough drilling, especially on surface hole, various Top Drive components may became damaged or loose from vibration and jarring. The following inspection procedure is recommended after periods of severe drilling conditions: Visually examine the Top Drive for any signs of damage. Visually inspect the mud inlet piping. Check all safety wires on bolts for damage. If broken wires are discovered, ensure bolts are tight and re-wire / replace damaged wires. Be sure to torque all capscrews to their recommended torque values. Check all external bolts that are not wired for tightness. Check all guards, vents, and covers for tightness. Ensure that all safety cables are attached properly and securely. Visually check the welds on the Top Drive guard and frame, blower frame and torque guide system. Visually examine inside electrical junction boxes for loose components. Inspect the motor armature to ensure it has not dropped: If the brake disk is approximately in the center of the caliper, then this may be an indication that the armature did not drop. If the brake disk is rubbing on the bottom of the caliper, this may be an indication that the armature did drop. GDM500650 Rev. 3 3-13 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Wear Limits The load path components on the GDM 500/650 Top Drive are designed using safety factor calculations described in API Specification 8C for particular load capacities. As these components wear, the equipment may be subject to de-rating to sustain the proper API 8C safety factors. The following are the wear limits for the load path components: The nominal load rating is sustained if the wear is less than 5% for all load path components of the Top Drive, with the exception of the load collar. The nominal load rating must be reduced by 5% if the wear is between 5% and 10% for all load path components of the Top Drive, with the exception of the load collar. The wear limit for the load collar is 10% without the necessity to reduce the nominal load rating. The load collar load rating must be reduced by 5% if the wear is found to be between 10% and 15%. GDS engineering must be contacted if the wear is above 10% for all load path components, and above 15% on the load collar to obtain the correct load rating. Conduct a Category IV inspection per API RP 8B to determine wear. Contact GDS Engineering for baseline dimensions. GDM500650 Rev. 3 3-14 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Main Bearing Pre-Load Inspection Main bearings are preloaded from the manufacturer. To see if shimming is required, follow instructions below: 1. Install dial indicator to read movement on quill. 2. Apply upward force to quill. 3. Read measurement on dial indicator. If no movement is recorded, shimming is not necessary. If end play is present, use formula below to determine how much shim to remove. End play + 0.010 inches = Shim to be added. *Note* preload not to exceed 0.005 inches Pinion Bearing Pre-Load Inspection Pinion bearings are preloaded from the manufacturer. To see if shimming is required, follow instructions below: 1. Install dial indicator to read movement on pinion shaft. 2. Apply upward force to pinion shaft. 3. Read measurement on dial indicator. If no movement is recorded, shimming is not necessary. If end play is present, use formula below to determine how much shim to remove. End play + 0.010 inches = Shim to be added. *Note* preload not to exceed 0.005 inches GDM500650 Rev. 3 3-15 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Washpipe Inspection Instructions Packing Assembly Instructions 1. Set magnetic base of dial indicator to quill or packing box. 2. Rotate sleeve 360° and record total indicator reading (TIR) at indicator positions A, B, C. Recommended Tolerances Maximum allowable misalignment at gooseneck support bore = 0.008 inches TIR B. Maximum allowable misalignment at gooseneck pilot = 0.010 inches TIR Maximum allowable washpipe misalignment after complete assembly = 0.010 inches TIR Inspection may indicate misalignment exceeding recommended limits. Washpipe packing assemblies are designed to accommodate misalignments of quill to gooseneck and will operate with some excessive misalignment. However, to achieve maximum packing life, the alignment at the washpipe should be maintained within recommended limits. GDM500650 Rev. 3 3-16 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Top Drive Disc Brake Inspection Check Brake Calipers Brake calipers should be checked weekly. A function test should be done at this time. In addition to premature wear, dragging brake pads can also cause excessive heat build-up in the brake compartment. If the brake pads are dragging, the system may require bleeding to eliminate any trapped air. See Brake Bleeding Procedure. Manual Brake Bleeding 1. Activate brakes. 2. Place clear hose over into bucket bleeder. 3. Slightly loosen bleeder to remove air. 4. Re-tighten bleeder. 5. Repeat until air is no longer present. GDM500650 Rev. 3 3-17 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Maintenance Checklist GDM 500/650 Maintenance Checklist For Week Ending: ________________ EVERY 12 HOURS Grease Washpipe Packing Grease Remote Actuator Check Oil Level in Top Drive Gearbox Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri Sat Sun Mon Tues Wed Thurs Fri Sat Sun By: DAILY Grease Slewing Gear Check Cooler Fins for Debris Grease Link Tilt Elevator Plate Pins Check Indicator on Hydraulic Filter Check Indicator on Lube Oil Filter Check Gearbox Breather Check Top Drive for Loose or Leaking Hydraulic Fittings or Components Examine Top Drive for Loose Bolts, Etc. Check Oil Level in HPU Reservoir Check Indicator on HPU Pressure Filter Check Indicator on HPU Return Filter By: WEEKLY Grease Load Collar Grease BUW Pin Grease Stand Jump Pins Check & Clean Lube Suction Y-Strainer Examine Brake Pads & Calipers for Wear By: MONTHLY Grease Motor per Manufacturer Documentation Remove & Check Lube Nozzles for Debris @ Oil Change By: EVERY 3 MONTHS Change Oil in Top Drive Gearbox Date Due: Form 257 Rev 0 Feb 2014 GDM500650 Rev. 3 3-18 G D M 5 0 0 / 6 5 0 T O N T O P D R I V E Load Path Inspection Drawings GDM500650 Rev. 3 3-19 G D M 5 0 0 / 6 5 0 T O P D R I V E 4 Section Drawings and Parts/List of Components Contents 4A Assembly Drawings Assembly Drawings Index 4-2 4-3 4B Top Drive Electrical Assemblies Top Drive Electrical Index 4-4 4-4 4C Electrical Schematics Electrical Schematics Index 4-5 4-5 4D Rig Specific Rig Specific 4-6 Service Loop Index HPU Index GDM500650 Rev. 12 4-1 4-7 4-8 GD M 5 0 0 / 65 0 T OP D RI V E 4A – Assembly Drawings Assembly Drawing Index DrawingNo. Revision A500375 01 A500001 01 A500284 01 LUBE COOLER ASSY GDM 500T A500280 01 ASSY LUBE TANK GDM 500 A500165 01 GDM GAUGE PANEL ASSY A500108 01 GDM LUBE FILTER ASSY A500161 01 GDM HYDRAULIC VALVE BANK ASSY A500163 01 GDM AC HYDRAULIC AND LUBE MANIFOLD ASSY A500106 01 HYDRAULIC FILTER ASSY GDM A500017 01 GDM HYDRAULIC RETURN MANIFOLD A500373 01 A500251 01 A500394 01 OIL FILTER ASSY GDM 500 A500226 01 IDLER GEARS ASSY A500239 01 ASSY, IDLER GEARS, GEATBOX A500398 01 BONNET/MOTOR MOUNT ASSY A500010 03 QUILL ASSY A500329 01 BLOCK INTERFACE ASSY WITH SIDE PLATES - GDM A500240 01 BLOCK INTERFACE ASSY A500024 01 STAND JUMP CYLINDER ASSY, GDM A500279 01 ASSY, GE B20 AC MOTOR, GDM 650/500 A500272 01 RETAINER, MOTOR COUPLING ASSY A500255 01 SEAL RING HOUSING ASSY GE B20 A500231 01 ASSY, MOTOR, DISC BRAKE GDM500650 Rev. 12 Description TOP DRIVE CORE, GDM 500, 800HP 6 5/8 AC BASE, GDM 500 TOP DRIVE, SINGLE, 6/58 GEARBOX ASSY, GDM500, 6 5/8 SINGLE ASSY, SIGHT, SIDE 4-2 GD M 5 0 0 / 65 0 T OP D RI V E DrawingNo. Revision Description A500364 01 ASSY, CALIPER, BRAKE A500016 01 GDM, BRAKE VALVE ASSY A500252 01 A500015 04 A500363 01 A500149 03 SERVICE PLATE ASSY, TOP DRIVE ASSY A500018 01 HANDLER LOCK CHECK VALVE ASSY, GDM A500430 01 PINION ASSY SERVICE PLATE ASSY A500355 01 ASSY LINK, TOP DRIVE, GDM 500 A500160 01 ROTATING PLATE ASSY, LINK ASSY A500669 01 ENCODER ASSY PINION ASSY A500348 01 LOAD COLLAR REAR ASSY LINK ASSY A500349 01 ELEVATOR TILT PLATE ASSY, LINK ASSY A500347 01 ELEV. TILT PLATE CYL. ASSY A500411 01 ELEVATOR LINK ASSY, GDM A500162 01 A500271 01 BUW ASSY GDM 500 A500345 01 GRABBER ASSY 500T A500175 02 GRABBER BOX ASSY GDM 500 A500102 01 A500103 01 GDM 650/500 TON ROD SIDE 3 ½” DIE BLOCK ASSY A500105 01 GDM 650/500 TON ROD SIDE 5 ½ IN DIE BLOCK ASSY A500254 01 GRIPPER SPRING STABILIZER, GRABBER ASSY GDM500650 Rev. 12 ASSY, BLOWER, 15HP 575V, 3600 LINK COLLAR ASSY GDM 650/500 ANTI-ROTATION ASSY GDS LOAD COLLAR FRONT BRACKET ASSY GDM 650/500 TON GATE SIDE DIE BLOCK ASSY 4-3 8 5 6 7 4 2 3 ITEM NO. PART NUMBER 2 D 6 6 5 5 1 2 3 4 5 6 A500001 A500279-0 A500277 A500271 A500100 A500329 7 H100634 8 A500297 1 DESCRIPTION QTY. BASE, GDM 500 TOP DRIVE, SINGLE, 6 5/8 ASSY, MOTOR, GDM 500 GUARD ASSEMBLY, GDM 500 BUW ASSY, TOP DRIVE CORE STANDJUMP ASSEMBLY, GDM 500 BLOCK INTERFACE ASSEMBLY, WITH SIDE PLATES - GDM 1 1 1 1 1 1 SYSTEM, BLAK JAK WASHPIPE CARTRIDGE WITH HANGER AND TOOLS, P-TYPE SERVICE LOOP MOUNT ASSEMBLY, TD SIDE, GDM 500 2 D 1 1 7 3 3 C C 1 1 8 B B 4 4 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASED FOR MANUFACTURE DGW 5/1/14 DESCRIPTION INITIAL 8 7 6 DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DGW 5/1/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500375-01 4 GDS International DATE TITLE: TOP DRIVE CORE, GDM 500, 800HP 6 5/8 AC SIZE DWG. NO. B FINISH 01 SHEET 1 OF 1 SCALE: 1:32 WEIGHT: 16546.38 DO NOT SCALE DRAWING 3 A500375 REV 2 1 A 8 5 6 7 4 ITEM NO. 1 D 2 3 PART NUMBER A500373 1 DESCRIPTION GEARBOX ASSY, GDM500, 6 5/8 SINGLE QTY. 1 2 A500355 TOP DRIVE LINK ASSY GDM 500 1 3 A500149 SERVICE PLATE ASSY 1 4 A500398 BONNET/MOTOR MOUNT ASSEMBLY 1 5 A500230 ASS'Y, HYDRAULIC, GMD 500 1 6 A500246 LUBE SYSTEM, GDM 500 1 7 C500031 LABEL KIT, ALUMINUM, ANODIZED 1 D 4 4 1 C 1 C 3 3 2 2 B B UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DGW 5/1/14 DESCRIPTION INITIAL 8 7 6 DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DGW 5/1/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500001-01 4 GDS International DATE TITLE: BASE, GDM 500 TOP DRIVE, SINGLE, 6 5/8 SIZE DWG. NO. B FINISH 01 SHEET 1 OF 1 SCALE: 1:25 WEIGHT: 11464.46 DO NOT SCALE DRAWING 3 A500001 REV 2 1 A 8 6 7 5 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTES: 1. TIE WIRE BOLTS WITH SUPPLIED 1/16" SS WIRE AND FERRULE (ITEMS 14 & 15) D 7 8 5 1 4 2 3 PART NUMBER H500044 H100980 M500444 M500451 H102495 H101035 H500049 H100979 206101.0600 008121.0664DH 008121.0624DH 101112.0600 M500713 M100482 M100559 1 Default/ QTY. 1 1 2 1 1 1 1 1 24 4 6 10 1 8 5FT DESCRIPTION COOLER, OIL, MOTORLESS CAP, 3/4" ORFS MOUNT, LUBE COOLER, GDM 500 PLENUM, LUBE COOLER, GDM 500 FITTING, PIPE 3'' HOSE END X 3'' MNPT STL 3/8 TC HOSE ELL 90, MALE 3/4 ORFS, MALE 1 ORB ELL 90, MALE#8 ORFS, MALE#16 ORB CAP, 1/2 ORFS WASHER,FLAT,HARDENED,F436 Plain, 3/8 CAPSCREW,HEX HEAD, 3/8-16UNC X 4.00,DH CAPSCREW,HEX HEAD, 3/8-16UNC X 1.50,DH2 NUT,HEX,STOVER C 3/8-16 LUBE COOLER GUARD, GDM850 1/16" ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 5 98" C D C 9 9 10 13 9 12 B 1 20 2 " B 9 12 9 11 2 6 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 NAME DATE DRAWN HCD 11/24/14 CHECKED WJB 12/02/14 APPR. WJB 12/02/14 UNLESS OTHERWISE SPECIFIED: 6 12/03/2014 HCD DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M MATERIAL TITLE: SIZE PART/DWG NO. SEE BOM B REV A500284 WEIGHT: 48.849 LBS DO NOT SCALE DRAWING 2 A LUBE COOLER ASSEMBLY GDM 500T THIRD ANGLE PROJECTION FINISH 125AA UNLESS STATED OTHERWISE 3 GDS International 1 SHEET 1 OF 1 1 8 5 6 7 4 ITEM NO. D 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 M500420 TANK, LUBE OIL, GDM 500 1 2 M500421 COVER, LUBE TANK, GDM 500 1 3 M500422 SEAL, LUBE TANK COVER, GDM 500 1 4 008311.0412DH CAPSCREW,HEX HEAD, 1/4-20 UNC x .75 LONG, DH, SS 22 D 28.00 16.25 7.50 4.75 1 C 2 .63 C 4 3 .38 14.02 B B NAME DATE JAV 4/29/13 CHECKED DF 2/4/15 APPR. DF 2/4/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 4/29/13 JAV DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSEMBLY, LUBE TANK, GDM 500 A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 55.15 LBS DO NOT SCALE DRAWING 3 A500280 REV 1 8 5 6 7 4 ITEM NO. PART NUMBER 1 M104875 2 H100834 3 H100741 4 N500004 5 N500005 6 N500006 7 220102.0400 D 1 4 5 8 9 10 11 12 6 E103858 E102971 008121.0416DH E104614 M100559 C 7 QTY. 1 3 3 1 1 1 4 SCREW, 6-32 X 1.00, SS NUT,HEX,SS,6-32,NYLOC CAPSCREW, HEX HEAD, 1/4-20 X 1.00, DH, GR8 FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16'' SS, 7 X 7 SAFETY CABLE 9 9 4 4 1 FT B 8 NAME DATE DRAWN DGW 04/08/2014 CHECKED HCD 11/17/2014 APPR. WJB 11/18/2014 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 D C 3 10 9 01 1 DESCRIPTION GAUGE PANEL ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT CPLG, HEX, 1/4 NPT GAUGE, PRESSURE, 0 - 300 PSI, SS, WIKA,W/FLANGE GAUGE, PRESSURE, 0 - 1000 PSI, SS, WIKA, W/FLANGE GAUGE, PRESSURE, 0 - 3000 PSI, SS, WIKA, W/FLANGE WASHER,LOCK,NORDLOCK,1 PAIR 1/4 2 B 2 3 7 6 4/8/14 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M MATERIAL TITLE: SIZE PART/DWG NO. SEE BOM B A500165 2 REV 01 SHEET 1 OF 1 WEIGHT: 3.63 LBS DO NOT SCALE DRAWING A GDM GAUGE PANEL ASSEMBLY THIRD ANGLE PROJECTION FINISH 125AA UNLESS STATED OTHERWISE 3 GDS International 1 8 5 6 7 4 2 3 ITEM NO. PART NUMBER 1 2 3 4 5 6 7 8 9 10 D 10 6 8 1 11 12 13 4 1 DESCRIPTION QTY. M500440 GDM 500, LUBE OIL FILTER BRACKET H101927 LOW PRESSURE FILTER ASSY, W/HOUSING H101072 TEE, FEM SWN RUN 3/4 ORFS, MALE 3/4 ORFS H100865 REDUCER, FEM SWV 3/4" ORFS, MALE 1/2" ORFS H100864 REDUCER, FEM SWV 3/4" ORFS, MALE 1/4" ORFS H101062 TEE, MALE 3/4 ORB RUN, MALE 3/4 ORFS H101070 TEE, FEM SWV RUN 1/4 ORFS, MALE 1/4 ORFS 220102.0600 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 008121.0620DH2 CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH2 008121.0612DH2 CAPSCREW, HEX HEAD, 3/8-16 X 3/4, DH2 H100480 M100482 M100559 FILTER ELEMENT, 25 MICRON 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 1 1 1 2 1 2 1 6 3 3 D 6 3 FT. C C 3 8 9 5 B 7 4 B 2 NAME DATE DRAWN HCD 11/17/2014 CHECKED WJB 11/18/2014 APPR. WJB 11/18/2014 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/19/2014 WJB DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M MATERIAL TITLE: SIZE PART/DWG NO. SEE BOM B A500108 2 REV 1 SHEET 1 OF 1 WEIGHT: 22.26 LBS DO NOT SCALE DRAWING A GDM LUBE FILTER ASSEMBLY THIRD ANGLE PROJECTION FINISH 125AA UNLESS STATED OTHERWISE 3 GDS International 1 8 5 6 7 4 ITEM NO. 9 10 D 6 8 6 7 C A A 1 B 3 22 23 2 PART NUMBER QTY. 1 M500328 MOUNT, HYD MANIFOLD, OUTBOARD 1 2 M500330 MOUNT, HYD MANIFOLD INBOARD 1 3 H500098 MANIFOLD, HIC, VALVE STACK 1 4 220102.0800 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 8 5 008121.0820DH2 CAPSCREW,HEX HEAD,1/2-13UNC X 1.25,DH2, ZINC PLTD 8 6 H101342 SOLENOID, VALVE, 3-POS 24 VDC 4 7 H101341 SOLENOID, VALVE, 3-POS 24 VDC 2 8 H500099 SOLENOID, VALVE, 3-POS 24 VDC 2 9 026113.01032 CAPSCREW, HEX SOC HD, # 10-24UNC x 2.00 32 10 230101.01000 WASHER,LOCK,HI COLLAR # 10 32 11 H500029 ADAPTER, 5/8 ORB MALE - 1/4 ORB FEMALE 4 12 H100996 ADAPTER, MALE 1/4 ORFS, MALE 1/4 ORB 4 13 H103553 ELL 90°, MALE 3/8 ORFS, FEM SWV 3/8 ORFS 2 14 H101033 ELL 90°, MALE 3/4 ORFS, MALE 5/8 ORB 2 15 H100999 ADAPTER, MALE 3/8 ORFS, MALE 1/2 ORB 13 16 H101420 TEST STATION #4 SAE 14 17 H103465 PLUG, SOCKET HEX, 1/4'' ORB 11 18 H101400 PLUG, SOCKET HEX, 1/2'' ORB 11 19 H101001 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB 1 20 H101396 PLUG, SOCKET HEX, 5/8'' ORB 1 21 H100668 REDUCER, MALE 5/8 ORB, FEMALE 3/8 ORB 1 22 008121.0620DH CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH 7 23 220102.0600 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 7 D C 11 12 11 12 5 4 5 NAME DATE DGW 4/17/14 CHECKED DF 12/5/14 APPR. DF 12/5/14 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 SECTION A-A A PROPRIETARY AND CONFIDENTIAL REV. DESCRIPTION B 11 12 01 1 14 11 12 4 20 21 2 3 RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 4/17/14 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM HYDRAULIC VALVE BANK ASSY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 2 WEIGHT: 140.06 LBS DO NOT SCALE DRAWING 3 A500161 REV 1 A 8 17 D 17 18 16 5 6 7 13 17 18 18 17 4 16 19 16 17 2 3 16 15 16 15 15 15 1 15 D 16 C 17 18 C 18 17 B B 17 18 16 13 18 17 17 18 15 16 18 17 16 16 15 15 18 GDS International TITLE: A GDM HYDRAULIC VALVE BANK ASSY SIZE PART/DWG NO. B A500161 WEIGHT: 140.06 LBS 8 7 6 5 4 3 2 REV 01 SHEET 2 OF 2 1 A 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 D C 17 16 15 3 20 18 19 5 2 21 22 5 2 3 1 PART NUMBER DESCRIPTION QTY. M500635 MOUNT, MOTOR MANIFOLD MOUNT, AC 1 H500042 MANIFOLD, 6 PORT 2 H500043 MANIFOLD, 5 PORT 1 H101946 MANIFLD , HEADER 1 H101027 ELL 90, MALE 1/2 ORFS, MALE 1/2 ORB 5 H101003 ADAPTER, MALE 1/2 ORFS, MALE 3/4 ORB 2 H500021 ELL90º, MALE 3/8" ORFS, MALE 1/2" ORB 3 H101400 PLUG, SOCKET HEX, 1/2'' ORB 11 H100661 PLUG, SOCKET HEX, 3/4" ORB 3 H100855 ADAPTER, HEX, FEM 1/2 NPT, MALE 3/4 ORB 1 E500186 FLOW METER, TURBINE, 1/2 NPT, 3/4-7-1/2 GPM 1 E500187 CONVERTER, 5 PIN, F TO I, CANISTER STYLE, FLOW SENSOR 1 H100836 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT 1 H102273 FITTING, 1/2 PIPE COUPLING 1 008121.0824DH2 CAPSCREW, HEX HEAD, 1/2-13UNC X 1.50, DH2 4 220102.0800 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 4 026211.01028DH CAPSCREW, SOCKET HEAD, #10-24UNC X 1.750, WIRED 2 230101.01000 WASHER,LOCK,HI COLLAR # 10 2 H100996 ADAPTER, MALE 1/4 ORFS, MALE 1/4 ORB 4 H500012 ADAPTER, MALE 3/8 ORFS, MALE 3/8 ORB 1 026211.0440DH CAPSCREW, SOCKET HEAD, 1/4-20UNC X 2.50,DH 11 230101.0400 WASHER,LOCK,HI COLLAR 1/4 11 H500110 ELL 90 DEG, MALE1/4 ORFS, MALE 1/2 ORB 1 D C 6 8 B B 1 13 5 UNLESS OTHERWISE SPECIFIED: 14 12 11 10 5 7 7 7 23 4 9 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 5 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 10/17/14 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 10/17/14 DGW 10/20/14 DF 10/17/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM AC HYDRAULIC AND LUBE MANIFOLD ASSEMBLY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: 42.71 LBS DO NOT SCALE DRAWING 3 A500163 A 1 8 7 5 6 4 ITEM NO. 1 2 3 4 5 6 D 5 6 1 4 7 PART NUMBER M500509 H102974 H102956 H101008 220102.0600 008121.0620DH2 7 014251.0825DH2 9 10 11 230101.0800 M100482 M100559 8 2 3 011215.1250DH2 1 DESCRIPTION QTY. MOUNT, PRESSURE FILTER, GDM 500 FLANGE ADAPTER, 1" CODE 62, W/#16 SAE ASSEMBLY, PRESSURE FILTER ADAPTER, MALE 3/4 ORFS, MALE 1 ORB, S WASHER,LOCK,NORDLOCK,1 PAIR 3/8 CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH 1 2 1 2 8 4 CAPSCREW,HEX HEAD,M8 x 1.25 X 25, GR 10.9, DH2 4 WASHER, LOCK, HI COLLAR 1/2" FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 8 6 5 FT. M12-1.75 X 55 SOCKET HEAD CAPSCREW GR 12.9 BLACK,DH2 8 5 2 C D C 4 8 9 B B 3 NAME DATE DRAWN HCD 11/17/2014 CHECKED WJB 11/18/2014 APPR. WJB 11/18/2014 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/19/2014 WJB DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M MATERIAL TITLE: SIZE PART/DWG NO. SEE BOM B A500106 2 REV 1 SHEET 1 OF 1 WEIGHT: 7.05 LBS DO NOT SCALE DRAWING A HYDRAULIC FILTER ASSEMBLY, GDM THIRD ANGLE PROJECTION FINISH 125AA UNLESS STATED OTHERWISE 3 GDS International 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 D 4 1 3 2 8 9 9 10 11 4 2 3 PART NUMBER H500042 H101400 H101001 H101007 H100844 H100199 H101027 230101.01000 1 DESCRIPTION MANIFOLD, 6 PORT PLUG, SOCKET HEX, 1/2'' ORB ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB ADAPTER, MALE 3/4 ORFS, MALE 3/4 ORB ADAPTER, MALE 1/2 JIC, FEM SWV 1/2 ORFS VLV, HYD, RELIEF, 90, SAE-8 ELL 90, MALE 1/2 ORFS X MALE 1/2 ORB, S WASHER,LOCK,HI COLLAR # 10 026211.01048DH M100559 M100482 CAPSCREW, HEX SOC HD, # 10-24UNC x 3.00 DH WIRE ROPE 1/16 SS, 7X7 SAFETY CABLE 1/16 ALUMINUM OVAL, WIRE ROPE CLIP QTY. 1 2 2 2 1 1 1 4 D 4 1 4 2 3 C C 1 3 1 2 4 5 3 6 5 5 B 6 6 7 7 B 7 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASED FOR MANUFACTURE DGW 5/9/14 DESCRIPTION INITIAL 8 7 6 DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DGW 5/9/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500017-01 4 GDS International DATE TITLE: GDM HYDRAULIC RETURN MANIFOLD SIZE DWG. NO. B FINISH SCALE: 1:2 DO NOT SCALE DRAWING 3 A500017 2 REV 01 SHEET 1 OF 1 WEIGHT: 6.50 1 A 8 5 6 7 4 2 3 1 26 11 62 D D 63.25 C 29 28 C 54 71 20 56 28 29 64 C C 11 62 51.00 A 8 11 62 F B E E G G B 101.69 F D D NAME DATE DGW 3/25/14 CHECKED DF 1/20/15 APPR. DF 1/20/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 3/25/14 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GEARBOX ASSY, GDM500, 6-5/8 SINGLE SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 6 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500373 A 1 8 24 D 5 6 7 55 4 18 24 8 30 18 51 2 3 52 56 57 64 12 31 27 73 9 1 72 15 58 D 26 68 41 67 70 16 35 14 22 C C 23 75 37 2 10 B B 61 8 28 29 13 21 GDS International TITLE: GEARBOX ASSY, GDM500, 6 5/8 SINGLE A 44 42 53 17 25 25 44 42 33 47 40 34 69 34 46 1 SIZE DWG. NO. B SECTION A-A SCALE 1 : 7 8 7 6 5 A500373 SCALE: 1:8 4 3 2 REV 01 SHEET 2 OF 6 WEIGHT: 1 A 8 6 7 5 4 2 3 1 D D 7 3 48 C C 50 50 6 74 B B 4 43 32 5 49 GDS International TITLE: GEARBOX ASSY, GDM500, 6 5/8 SINGLE A SECTION C-C SCALE 1 : 8 SIZE DWG. NO. B A500373 7 6 5 4 3 2 01 SHEET 3 OF 6 SCALE: 1:18 WEIGHT: 8 REV 1 A 8 5 6 7 4 3 2 1 D D 69 34 40 56 33 43 60 21 59 28 29 59 29 28 65 66 36 C C 5 38 39 63 43 32 B B 42 44 SECTION E-E SECTION D-D GDS International TITLE: GEARBOX ASSY, GDM500, 6 5/8 SINGLE A SIZE DWG. NO. B A500373 7 6 5 4 3 2 01 SHEET 4 OF 6 SCALE: 1:12 WEIGHT: 8 REV 1 A 8 45 29 28 5 6 7 4 54 20 28 29 2 3 1 45 76 D 75 D 60 60 C C B B 59 28 29 28 29 19 19 SECTION G-G SCALE 1 : 12 59 GDS International SECTION F-F A TITLE: GEARBOX ASSY, GDM500, 6 5/8 SINGLE SIZE DWG. NO. B A500373 SCALE: 1:6 8 7 6 5 4 3 2 REV 01 SHEET 5 OF 6 WEIGHT: 1 A 8 D C B A ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 7 PART NUMBER M100967 M500024 M500243 M500240 M500245 M500242 A500239 A500010 M500305 M500239 230101.1000 M500246 M500247 M500248 M500249 M500254 M500255 M500256 S500014 M500259 M500260 M500262 M102888 S101566 S101567 026211.1656DH2 208201.1200 026211.0824DH2 230101.0800 026211.0716DH2 008122.1228DH2 008121.1236DH2 008121.1232DH2 008121.0616DH2 026211.1232DH2 H102597 M500253 220102.0800 008121.0822DH2 220102.0600 M500059 008121.1440DH2 220102.1200 220102.1400 S100419 8 6 5 DESCRIPTION DOWEL PIN, 1/2'' x 2'' LONG PINION FLANGE, IDLER GEARS, TOP FLANGE, IDLER GEARS, BOTTOM COVER, IDLER GEARS, BOTTOM RETAINER, FLANGE, BOTTOM IDLER GEARS ASSY QUILL ASSY 13" DIA ROUND BAR FLINGER, LOWER BEARING, GEARBOX WASHER,LOCK,HI COLLAR 5/8 FLANGE, SEAL, PINION, TOP FLANGE, PINION, BOTTOM FLANGE, PINION, TOP COUPLING, RETAINER SPACER, SHAFT, PINION FLANGE, QUILL, BOTTOM SEAL, CAGE, TOP O-RING, 2.406 ID x .139 FLANGE, FILLER CAP COVER, FLANGE, PINION, BOTTOM SHIMS, SET, PINION BEARING, TAPERED ROLLER 130X230X67.75MM SEAL, OIL SEAL 8.5 X 10 X .625 SEAL, OIL SEAL 10.5 X 12.5 X .625 CAPSCREW,SOCKET HEAD, 1-8UNC X 3.50, DH2 WASHER,FLAT,Gr8, 3/4 CAPSCREW,SOCKET HEAD, 1/2-13UNC X 1.50, DH2 WASHER,LOCK,HI COLLAR 1/2'' CAPSCREW, SOCKETHEAD, 7/16-14UNC X 1 CAPSCREW, HEXHEAD, 3/4-16UNF X 1-3/4 CAPSCREW,HEX HEAD, 3/4-10UNC X 2.25,DH2 CAPSCREW,HEX HEAD, 3/4-10UNC X 2.00,DH2 HEX HEAD, 3/8-16 UNC x 1 IN, GR 8 WIRED CAPSCREW,SOCKET HEAD, 3/4-10UNC X 2.00, DH2 CLAMP, SADDLE, LUBE PIPE FLINGER, BEARING, TOP, GEARBOX WASHER,LOCK,NORDLOCK,1 PAIR 1/2 SCREW, HEX HEAD, 1/2-13 X 1-3/8, GR8 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 FLANGE TOP QUILL, LOAD COLLAR ASSY CAPSCREW,HEX HEAD, 7/8-9UNC X 2.50,DH2 WASHER,LOCK,NORDLOCK,1 PAIR 3/4 WASHER,LOCK,NORDLOCK,1 PAIR 7/8 O-RING,2-224,NITRILE, N70, 1.75 X 2.00 X 1/8 7 6 4 QTY. 4 1 2 2 2 1 1 1 1 1 36 1 1 1 1 1 1 1 4 1 1 1 2 2 2 15 1 26 26 8 1 20 10 8 10 6 1 10 10 8 1 12 30 12 2 5 ITEM NO. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 3 PART NUMBER S101530 S100079 S100081 S500003 S101439 S100123 S500004 S100129 M500295 M500297 A500011 S500005 M500290 M500498 A500095 M500257 026211.1028DH2 M500294 026211.1032DH2 220102.0400 026211.0412DH A500272 S101448 M500611 M500261 H100728 S100124 S500008 M500264-250 M500703 026211.0828DH2 2 1 DESCRIPTION O RING, 6 1/4 X 6 1/2 X 1/8, 2- 259, 70 DUROMETER O-RING, 8 3/4 x 9 x 1/8, NITRILE O-RING, 9 x 9 1/4 x 1/8,2-270 70 DUR O-RING, 9.50 X 9.75 X .125, N-70 O-RING,NITRILE,2-278 O-RING, 10 1/2 x 11 x 1/4 O-RING, 13.5 X 14.0 X .250, N-70 O-RING, 15 x 15 1/2 x 1/4 FLANGE, LUBE PIPE, GDM 500 SPACER CAGE SEAL, GEARBOX GEARBOX ASSEMBLY MACHINING FINIAL ORING, 70 NITRILE, 2-276 RE-WORK RENOLDS COUPLING, HUB COUPLING ASSY. FLANGE, SUCTION DRAIN, GDM 500 KIT, GEARBOX VIEWPORTS, GDM 500 SLEEVE, TAPER CAPSCREW,SOCKET HEAD, 5/8-11UNC X 1.75, DH2 LUBE PIPE GEAR BOX CAPSCREW,SOCKET HEAD, 5/8-11UNC X 2.00, DH2 WASHER,LOCK,NORDLOCK,1 PAIR 1/4 CAPSCREW,SOCKET HEAD, 1/4-20UNC X 0.75, DH RETAINER, MOTOR COUPLING ASSEMBLY SEAL,ROUND EXTRUDED SILICONE CLOSED CELL FOAM BRACKET - LINK TILT CYLINDER HOSE SHIMS, KIT, QUILL PLUG, HOLLOW HEX, 3/4'' NPT O-RING, 11 1/2 X 12 X 1/4 O-RING, 11.375 X .250, N-70 SHIM, IDLER, 0.250 OIL RING, GDM 650, NEW CAPSCREW,SOCKET HEAD, 1/2-13UNC X 1.75, DH2 QTY. 1 1 2 2 4 1 1 1 1 1 1 1 1 2 1 1 28 1 8 12 12 1 1 1 1 1 1 1 1 1 8 D C B GDS International TITLE: GEARBOX ASSY, GDM500, 6 5/8 SINGLE SIZE DWG. NO. B A500373 3 2 01 SHEET 6 OF 6 SCALE: 1:24 WEIGHT: 4 REV 1 A 8 7 5 6 4 2 3 ITEM NO. 1 2 3 4 5 D PART NUMBER M500252-1 M500252-2 M500252-3 008121.0620DH 220102.0600 1 DESCRIPTION QTY. LENS, SIGHT, SIDE 1 FRAME, SIGHT, SIDE 1 GASKET, SIGHT, SIDE 1 CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH2 20 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 20 D 1 82" C C 3 14 4 " 2 B 4 5 B 9 16 " 1 3 UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 DF 9/23/14 INITIAL DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN DF 9/23/14 CHECKED DGW 9/23/14 APPR. DGW 9/23/14 TITLE: ASSY, SIGHT, SIDE A THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500251 2 REV 01 SHEET 1 OF 1 SCALE: DNS WEIGHT: DO NOT SCALE DRAWING 4 GDS International DATE 1 8 7 5 6 4 ITEM NO. 1 2 PART NUMBER M500625 M500250-3 3 220102.0600 4 5 D 4 3 1 1 DESCRIPTION OIL FILLER INSPECTION PLATE GASKET, SIGHT, FRONT QTY. 1 1 HEX HEAD, 3/8-16 UNC x 1 IN, GR 8 WIRED FITTING, PIPE, PLUG, HEX HD, 2'' MNPT, FS 20 1 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 008121.0616DH2 H102234 6 7 2 3 E104614 M100559 20 FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16'' SS, 7 X 7 SAFETY CABLE 2 3 D 2 9.75 1 5 C C 14.75 B B 4.31 UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURE DGW 1/31/14 DESCRIPTION INITIAL 8 7 6 DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN DGW 1/31/14 CHECKED DF 9/24/14 APPR. DF 9/24/14 TITLE: THIRD ANGLE PROJECTION MATERIAL OIL FILLER ASSY GDM 500 A SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500394 2 REV 01 SHEET 1 OF 1 SCALE: DNS WEIGHT: 2.42 DO NOT SCALE DRAWING 4 GDS International DATE 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 D 1 2 3 PART NUMBER M500025 M500026 M500320 M100967 026221.1440DH2 1 DESCRIPTION IDLER PINION, M12-19-HA8-X1=0.20-LH IDLER GEAR, M10-38T-HA 15-X2=0.00 COVER, DOWEL PIN, IDLER GEAR DOWEL PIN, 1/2" X 2" LONG CAPSCREW,SOCKET HEAD, 7/8-14-UNF X 2.50 DH2 E 2 QTY. 1 1 2 2 18 D 3 5 A C C 1 16 4 " 3 3 26 16 " B E B 4 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 ENSURE HOLE ALIGNMENT A DETAIL A SCALE 1 : 2 1 REV. 4 RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 PROPRIETARY AND CONFIDENTIAL SECTION E-E 10/31/2014 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 10/31/14 DGW 10/31/14 DF 10/31/14 GDS International TITLE: IDLER GEARS ASSEMBLY THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE A500226 2 REV 01 SHEET 1 OF 1 WEIGHT: 517.53 LBS DO NOT SCALE DRAWING 3 A 1 8 5 6 7 4 ITEM NO. D C 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 A500226 IDLER GEARS ASSEMBLY 1 2 M500241 PL. 1" OR BAR ROUND 5" 2 3 M500234 BEARING, ROLLER 2 4 M500315 SLEEVE, WITHDRAWAL 2 5 026221.0824DH2 CAPSCREW,SOCKET HEAD, 1/2-20-UNF X 1.50, DH2 4 12 D 4 C C C SECTION C-C 5 2 3 1 3 2 5 B B UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/3/2014 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 11/3/14 DGW 11/3/14 DF 11/3/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, IDLER GEARS, GEARBOX SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500239 A 1 8 5 6 7 4 ITEM NO. 1 2 3 D 3 1 8 C 4 5 6 7 8 9 10 11 12 13 14 15 16 17 14 2 13 8 PART NUMBER M500616 W500018 W500019 4 12 11 10 B 5 6 1 DESCRIPTION BONNET, TOP DRIVE, GDM 500 AC & DC FRAME SIDE RH ELECTRIC MOTOR, GDM 500 FRAME SIDE LH ELECTRIC MOTOR M100623 M500310 026211.1032DH2 230101.1000 220102.1600 008121.1252DH2 206101.1200 220102.1200 101112.1200 008121.1656 DH2 008121.1640DH2 M105156 M100482 M100559 1 2 3 ADAPTER, S PIPE SHIMS, S-TUBE ADAPTER, TOP DRIVE ASSY CAPSCREW,SOCKET HEAD, 5/8-11UNC X 2.00, DH2 WASHER LOCK HI COLLAR 5/8" WASHER, NORD-LOCK, 1 IN, PAIR CAPSCREW,HEX HEAD, 3/4-10UNC X 3.25,DH2 WASHER,FLAT,HARDENED,F436 Plain, 3/4 WASHER,LOCK,NORDLOCK,1 PAIR 3/4 NUT,HEX,STOVER C 3/4-10 CAPSCREW,HEX HEAD, 1-8UNC X 3.50,DH2 CAPSCREW,HEX HEAD, 1-8UNC X 2.50,DH2 KEY STOCK 1/2" X 1/2" FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16" SS,7X7 SAFETY CABLE QTY. 1 1 1 1 1 8 7 28 6 6 6 6 24 4 1 20 20 9 B NAME DATE DGW 4/30/14 CHECKED DF 3/11/15 APPR. DF 3/11/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 C 7 36.500 01 D 7 6 4/30/14 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL BONNET/MOTOR MOUNT ASSEMBLY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 3 A500398 2 REV 01 SHEET 1 OF 1 WEIGHT: 1166.04 LBS DO NOT SCALE DRAWING A 1 8 13 5 6 7 14 18 6 7 1 4 2 3 10 14 9 1 1 D D D A DETAIL C SCALE 1 : 4 DETAIL D SCALE 1.5 : 1 DETAIL B SCALE 1 : 4 3 13 C 4 12 C C B 15 A 2 1 1 B 17 ITEM 15 APPLY WHITE ASSEMBLY GREASE (LUBRIPLATE) TORQUE TO 1750 FT/LBS B ITEM 16 APPLY BLUE LOCTITE 6 11 5 15 2 8 10 16 9 1 SECTION A-A NAME DATE DGW 11/4/13 CHECKED DF 1/7/15 APPR. DF 1/7/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 NOTE: A 1. ENSURE PROPER INSTALLATION OF ITEM NUMBER 14 03 REVISED POLYPAK SEAL PART NUMBER 6/11/15 KT 02 UPDATED DRAWING TO REFLECT E2 1/7/15 DF 01 RELEASE FOR MANUFACTURE 11/4/13 DGW DATE APPROVED REV. DESCRIPTION 8 7 6 5 N0298 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: QUILL ASSY A THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 03 SHEET 1 OF 2 WEIGHT: 1470.11 LBS DO NOT SCALE DRAWING 3 A500010 REV 1 8 D C ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 7 PART NUMBER M500017 M500027 M500019 M500020 M500060 M500263 M500284 M100044 M500281 M102890 M102887 M102079 R100364 S100487 026211.2072DH2 312221.0610 312221.0816 S101517 6 5 DESCRIPTION QUILL 500T GDM, MACHINED GEAR LANDING COLLAR, 500T RETAINING COLLAR, LANDING COLLAR FLINGER, TOP MAIN BEARING, MAIN QUILL ASSY PROTECTOR, SEAL, TOP, GEARBOX SLEEVE SEAL, QUILL, TOP, QUILL ASSY BRG, TPRD ROL, THRUST SLEEVE SEAL, QUILL, LOWER BEARING, CYLINDRICAL ROLLER BEARING, TAPERED ROLLER RING, RETAINING LINER, UPPER STEM SEAL, POLYPAK TYPE B, POLYMYTE, 3.875 STD BORE CAPSCREW,SOCKET HEAD, 1-1/4-7UNC X 4.50, DH2 SETSCREW, 3/8-24 UNF X 0.63 CUP POINT SETSCREW, 1/2-20UNF X 1IN, CUP POINT O-RING, 3 7/8 INCH ID 4 3 2 1 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 6 3 1 D C B B GDS International TITLE: A QUILL ASSY A SIZE PART/DWG NO. B A500010 WEIGHT: LBS 8 7 6 5 4 3 2 REV 03 SHEET 2 OF 2 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 D 9 2 3 PART NUMBER A500240 M500228 M500098 220102.1000 008121.1028DH2 M500069 H100662 A500024 M500064 1 DESCRIPTION BLOCK INTERFACE ASSY KEEPER LOAD PIN, CORE ASSY PIN LOAD SIDE PLATES 500T TOP DRIVE CORE WASHER,LOCK,NORDLOCK,1 PAIR 5/8 CAPSCREW,HEX HEAD, 5/8-11UNC X 1.75,DH2 SIDE LOAD PLATE, GDM PLUG, SOCKET HEX, 1/2'' ORB STANDJUMP, CYLINDER ASSY BLOCK 5" QTY. 1 4 4 8 8 2 4 2 OPTIONAL D 1 6 C C 8 B B 6 6 7 2 3 4 5 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 7/17/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 7/17/15 JP 7/17/15 DGW 7/17/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL BLOCK INTERFACE ASSEMBLY WITH SIDE PLATES SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 3 A500329 2 REV 01 SHEET 1 OF 1 WEIGHT: 4716.35 LBS DO NOT SCALE DRAWING A 1 8 5 6 7 4 ITEM NO. 008121.1636DH2 3 M500070 5 M500223 8 101112.1200 4 D 6 7 8 7 2 7 PART NUMBER 1 2 2 3 M500384 220102.1600 1 DESCRIPTION QTY. PIN BLOCK INTERFACE. BLOCK INTERFACE ASSY 500T 2 008121.1636DH2 8 COUNTER BALANCE BEAM 1 RETAINER, SIDE, BLOCK INTERFACE ASSY 500T 2 NUT,HEX,STOVER C 3/4-10 2 WASHER, NORD-LOCK, 1 IN, PAIR M500279 008121.1280DH2 8 BUSHING, BLOCK INTERFACE ASSY CAPSCREW,HEX HEAD, 3/4-10UNC X 5.00,DH2 D 2 2 8 C C 3 4 1 4 1 5 5 6 6 B B UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 7/17/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 7/17/15 JP 7/17/15 DGW 7/17/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL BLOCK INTERFACE ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 995.16 LBS DO NOT SCALE DRAWING 3 A500240 REV 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 D 8 PART NUMBER H800000 M105854 M500413 M100635 H101030 008121.0628DH 101112.0600 312211.0610 M100482 M100559 2 3 1 DESCRIPTION CYLINDER, HYDRAULIC 5IN BORE X 10IN STROKE W/ OUT CLEVIS CLEVIS, CYLINDER COUNTERBALANCE PIN W/HEAD 1.375 x 4.4375 GREASE FITTING, 1/8-27 NPT, STRAIGHT ELL 90°, MALE 1/2 ORFS, MALE 3/4 ORB CAPSCREW, HEX HEAD, 3/8-16UNC X 1.75, DH NUT,HEX,STOVER C 3/8-16 SETSCREW, 3/8-16 UNC X 0.50 CUP POINT 1/16" ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 1/16 SS 7X7 SAFETY CABLE QTY. 1 1 2 2 2 2 2 1 8 5 D 7 6 C 2 C 4 3 1 B B NAME DATE JP 6/12/15 CHECKED DGW 7/17/15 APPR. DGW 7/17/15 UNLESS OTHERWISE SPECIFIED: 5 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 7/17/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL STAND JUMP CYLINDER ASSY, GDM A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500024 REV 1 8 A 5 6 7 4 ITEM NO. 1 2 4 4 D 16 3 13 F 3 F C 7 7 6 PART NUMBER A500016 A500163 A500231 A500252 A500255 6 030221.2456DH 8 9 H102495 M104035 M500270 M500289 M500331 M500335 M500530 M500613 N100495 S100415 7 E100727 10 11 12 13 14 15 16 17 1 DESCRIPTION QTY. ASSY, MOTOR, DISC BRAKE ASSY, BLOWER, 15HP, 575V, 3600 SEAL RING HOUSING ASSEMBLY, GE B20 1 1 1 GDM BRAKE VALVE ASSEMBLY GDM AC HYDRAULIC AND LUBE MANIFOLD ASSEMBLY 1 1 BOLT, SUPER SB12 1.50-6 X 3.5 4 FITTING, PIPE 3'' HOSE END X 3'' MNPT STL 3/8 TC HOSE SEAL RING, GE B20 SHIM MOTOR MOUNT BTM - TOP DRIVE CORE HUB GE20B-GF30DA - GEARBOX PLENUM, GE B20 GDM500 SHAFT, MAIN ENCODER, GDM GDM 500 - GEAR CASE VENT MOUNT INSERT, AC PLENUM 1024 PULSE ENCODER WITH DOUBLE RECEPTICLE O-ring, 5.750 X 6.000 X 0.139 Viton 1 1 MOTOR, AC, VERT DRILLING,1150 HP D 1 4 1 1 1 1 2 1 1 C 9 8 B 3 4 5 2 3 B 12 15 C 5 10 12 14 A B SECTION A-A B 11 1 SECTION B-B 2 NAME DATE DGW 12/18/13 CHECKED DF 3/19/15 APPR. DF 3/19/15 UNLESS OTHERWISE SPECIFIED: 17 A 01 REV. DETAIL C SCALE 1 : 3 SECTION F-F SCALE 1 : 9 RELEASE FOR MANUFACTURE DESCRIPTION 8 7 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 6 12/18/13 DGW DATE APPROVED 5 PROPRIETARY AND CONFIDENTIAL ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, GE B20 AC MOTOR, GDM650/500 SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 1127.87 LBS DO NOT SCALE DRAWING 3 A500279 REV 1 A 8 7 5 6 4 ITEM NO. 1 2 2 3 PART NUMBER M500397 026211.0636DH 1 DESCRIPTION QTY. RETAINER, MOTOR COUPLING O-RING SOCKET HEAD 3/8-16 UNC x 2 1/4 LG, GR 8 WIRED 2 2 D D 1 1 2 2 .250 C 1 C 2 1 .188 5.625 B .875 B TORQUE TO 49 FT/LBS 2 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 NAME DATE DRAWN JP 3/8/13 CHECKED JA 3/8/13 APPR. DF 10/31/14 UNLESS OTHERWISE SPECIFIED: 1 3/8/13 JP DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL RETAINER, MOTOR COUPLING ASSY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 4.29 LBS DO NOT SCALE DRAWING 3 A500272 REV 1 A 8 5 6 7 4 ITEM NO. 1 2 3 4 5 D PART NUMBER M500325 S100250 M500417 M100332 M104129 A 2 3 1 DESCRIPTION SEAL HOUSING, GE B20 SEAL, DUAL LIP, 8.00 x 9.25 x 0.625 SHIELD, OIL, PTFE, GDM 500T RETAINING RING, INT, 9.25 BORE, 0.086 THK FLAT SOCKET HEAD CAPSCREW, 5/8-11 UNC x 4 INCHES LONG QTY. 1 2 1 1 8 D 5 5 4 1 2 C C 3 2 B B A SECTION A-A UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURING DGW 10/14/14 DESCRIPTION INITIAL 8 7 6 DATE 5 N0079 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN CHECKED APPR. DGW 5/7/14 DF 10/14/14 DGW 10/14/14 TITLE: THIRD ANGLE PROJECTION MATERIAL SEAL RING HOUSING ASSEMBLY GE B20 SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500255 2 A REV 01 SHEET 1 OF 1 SCALE: DNS WEIGHT: 4.85 DO NOT SCALE DRAWING 4 GDS International DATE 1 8 5 6 7 4 2 3 1 D D 10 C 13 6 5 C SECTION B-B 30.00 6 16 4 15 3 8 9 B B 14.13 B 2 14 1 7 12 10 11 8 A PROPRIETARY AND CONFIDENTIAL REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 14 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 01 6 B 10/15/14 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 10/15/14 DGW 10/15/14 DF 10/15/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, MOTOR, DISC BRAKE A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 2 WEIGHT: 481.37 LBS DO NOT SCALE DRAWING 3 A500231 REV 1 8 D C ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 PART NUMBER 008121.1656 DH2 016142.1650DH2 026211.1048DH2 026211.12124DH2 026211.1244DH2 210202.1200 220102.1600 230101.1000 A500364 M500238 M500265 M500267 M500268 M500274 M500275 M500276 6 5 DESCRIPTION CAPSCREW,HEX HEAD, 1-8UNC X 3.50,DH2 CAPSCR, SOCKETHEAD, M16 x 50, GR8.8, DH2 CAPSCREW,SOCKET HEAD, 5/8-11UNC X 3.00, DH2 CAPSCREW, SOCKET HEAD, 3/4-10 X 7.75, DH2 CAPSCREW,SOCKET HEAD, 3/4-10UNC X 2.75, DH2 WASHER,LOCK,SPLIT,GR8, 3/4 WASHER, NORD-LOCK, 1 IN, PAIR WASHER LOCK HI COLLAR 5/8" ASSY, CALIPER, BRAKE HUB DISC ADAPTER PLATE, DISC BRAKE SHIMS DISC, DISC BRAKE DISC BRAKE HOUSING, DISC BRAKE ASSY DISC BRAKE COVER, DISC BRAKE ASSY POST DISC BRAKE COVER, BRAKE ASSY 4 3 2 1 QTY. 4 8 8 4 12 16 4 16 2 1 2 1 1 2 1 4 D C B B GDS International TITLE: A ASSY, MOTOR, DISC BRAKE A SIZE PART/DWG NO. B A500231 7 6 5 4 3 2 01 SHEET 2 OF 2 SCALE: DNS WEIGHT: 8 REV 1 8 7 5 6 4 ITEM NO. 1 2 3 4 5 D 6 7 5 6 2 3 PART NUMBER H500122 M500592 M500593 M104871 M500018 H100834 H100978 1 DESCRIPTION MODIFICATION, BRAKE CALIPER, GDM HEX BOLT, GDM BRAKE CALIPER EXTENSION, BRAKE CALIPER BOLT, GDM SKD 50 CALIPER SPRING ADAPTER, MALE M16 - FEMALE 1/4 NPT W/ SEAL RING QTY. 1 4 4 4 2 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT CAP, 1/4 ORFS 2 2 D 7 C C 4 3 2 B B 1 UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURE DGW 5/7/14 DESCRIPTION INITIAL 8 7 6 DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN DGW 5/7/14 CHECKED DF 10/13/14 APPR. DF 10/13/14 TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, CALIPER, BRAKE A SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500364 REV 01 SCALE: DNS WEIGHT: 11.90 SHEET 1 OF 1 DO NOT SCALE DRAWING 4 GDS International DATE 2 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 4.27 D 2 3 PART NUMBER H500102 H500016 H500010 206101.0500 008121.0544DH 101112.0500 H102722 M100559 M100482 1 DESCRIPTION VALVE, SOL, HYD, 2 POS, 3 WAY ELL 90°, MALE 3/8 ORFS, MALE 3/8 NPT ADAPTER, MALE 3/8 ORFS, MALE 3/8 NPT WASHER,FLAT,HARDENED,F436 Plain, 5/16 CAPSCREW, HEX HEAD, 5/16-18UNC X 2.75,DH NUT,HEX,STOVER C 5/16-18 PLUG, HOLLOW HEX, 3/8" NPT WIRE ROPE, 1/16" SS, 7 X 7 SAFETY CABLE 1/16" ALUMINUM OVAL, WIRE ROPE CLIP QTY. 1 1 2 2 2 2 1 1FT 2 D 1 C C 4 5 6 2 7.39 7 B B 1 3 2.000 2.95 UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 DF 10/20/14 INITIAL DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN CHECKED APPR. DF 10/20/14 DGW 10/20/14 DF 10/20/14 TITLE: THIRD ANGLE PROJECTION MATERIAL GDM BREAK VALVE ASSEMBLY SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 2 A A500016 REV 01 SHEET 1 OF 1 SCALE: DNS WEIGHT: DO NOT SCALE DRAWING 4 GDS International DATE 1 8 D ITEM NO. 1 2 3 4 5 6 7 8 PART NUMBER P500001 M500299 008121.0824DH2 101112.0800 206101.0800 008121.1056DH2 008121.1032DH2 M100506 9 206101.1000 10 4 DESCRIPTION BLOWER, ELIMINATOR, 15HP, 3600, 575V, STAINLESS STEEL DUCT, BLOWER CAPSCREW, HEX HEAD, 1/2-13UNC X 1.50, DH2 NUT,HEX,STOVER C 1/2-13 WASHER,FLAT,HARDENED,F436 Plain, 1/2 CAPSCREW,HEX HEAD, 5/8-11UNC X 3.5,DH2 CAPSCREW,HEX HEAD, 5/8-11UNC X 2.00,DH2 QUICK LINK, 3/8 QTY. 1 1 6 6 12 2 2 1 NUT,HEX,STOVER C 5/8-11 4 WASHER,FLAT,HARDENED,F436 PLAIN, 5/8 101112.1000 11 12 5 6 7 M100485 M100847 1 D 8 WIRE ROPE CRIMP, 3/16'' ALUMINUM WIRE ROPE, 3/16" SS 7X19 WIRE STRAND 1 36 8 " 2 3 3 4 7 34 8 " 8 1 C C 1 7 9 10 1 49 16 " B B 6 10 9 3 4 5 1 2 2 UNLESS OTHERWISE SPECIFIED: A 01 REV. RELEASE FOR MANUFACTURE DGW 10/14/14 DESCRIPTION INITIAL 8 7 6 DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN CHECKED APPR. DGW 12/18/13 DF 10/14/14 DGW 10/14/14 TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, BLOWER, 15HP 575V, 3600 A SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500252 REV 01 SCALE: DNS WEIGHT: 161.78 SHEET 1 OF 1 DO NOT SCALE DRAWING 4 GDS International DATE 2 1 8 19 03 25 5 6 7 4 2 3 1 26 27 22 21 23 20 11 12 11 12 6 D D A C DETAIL D SCALE 1 : 2 17 22 B D 21 DETAIL C SCALE 1 : 1.5 SUPPLIED WITH ADAPTER H500012 02 5 3 37 16 " 42" 24 14 DETAIL A SCALE 1 : 2 1 7 4 6 C ? 2 8 3 18 9 16 10 B B 11 36 16 " C 1 15 SECTION B-B SCALE 1 : 12 13 UNLESS OTHERWISE SPECIFIED: B DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 3 42 4 " A 04 REPLACED 1" HARDWARE WITH HEX HEAD BOLTS 4/10/2015 DGW N0267 03 UPDATED ASSEMBLY WITH NEW PART 3/25/2015 DF N0254 02 ADDED NEW BRACKET, SENSOR, & HARDWARE 2/9/2015 DF N0228 01 RELEASE FOR MANUFACTURE 1/22/2015 DF DATE APPROVED REV. DESCRIPTION 8 SUPPLIED WITH ADAPTER H500012 7 6 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 1/22/15 DGW 1/22/15 DF 1/22/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL LINK COLLAR ASSEMBLY GDM 650/500 SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 04 SHEET 1 OF 2 WEIGHT: 2850.13 LBS DO NOT SCALE DRAWING 3 A500015 REV 1 A 8 ITEM NO. D C B 6 7 PART NUMBER 5 4 DESCRIPTION QTY. 1 M500021 LINK COLLAR FINAL MACHINING 500T 1 2 S500000 SEAL, SHAFT, RADIAL 9X11X.625 1 3 M500156 PLATE 1" 1 4 008121.0828DH2 HEX HEAD, 1/2-13 UNC x 1 3/4 IN, GR 8 WIRED 8 5 220102.0800 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 8 6 M500053 LINK COLLAR TOP PLATE CORE ASSY 1 7 M500304 ROTARY SEAL ASSY 1 8 008121.0424DH HEX HEAD CS, GR 8, 1/4- 20UNC x 1 1/2 DRILLED 12 9 M500157 LOAD COLLAR SLEEVE 1 10 M100917 GREASE FITTING, 1/4 NPT, STRAIGHT 1 11 008121.0616 CAPSCREW, HEXHEAD, 3/8-16 X 1" GR. 8 5 12 220102.0600 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 5 13 M500058 LATCH LOAD COLLAR, LOAD COLLAR ASSY 2 14 M105001 LINCH PIN - WITH LOCKING RING 1/4" 2 15 M500636 PIN - 1'' X 3'' W/ 1''-8 THREADED END 2 16 M100491 EYEBOLT, SHLD TYPE, 3/8-16UNC X 1-1/4in 2 17 H101598 CAP, 3/8 ORFS 9 18 M500165 SPACER PLATE SET, CORE ASSY 1 19 M500314 SPACER, ROTARY SEAL, LINK ASSY 1 20 026211.01016 CAPSCREW,SOCKET HEAD, 10-24 X 1' (BLADDER) 2 21 M105831 SENSOR BRACKET 1 22 E106019 LIMIT SWITCH, TOP PUSH BEVEL, DC LED 1 23 126112.01024 NUT, SELF LOCKING, 10-24 2 24 101112.1600 NUT, HEX, STOVER 1-8 2 25 M300107 PLATE, GUIDE, ANTI-ROTATION 1 26 220102.1600 WASHER, NORD-LOCK, 1 IN, PAIR 10 27 008121.1680DH2 CAPSCREW,HEX HEAD, 1-8UNC X 5.00,DH2 10 3 2 1 D C B 03 04 GDS International TITLE: A LINK COLLAR ASSEMBLY GDM 650/500 SIZE PART/DWG NO. B A500015 WEIGHT: LBS 8 7 6 5 4 3 2 A REV 04 SHEET 2 OF 2 1 8 7 5 6 4 ITEM NO. 1 2 3 4 5 D 2 3 PART NUMBER M103988 M103989 M500599 008121.0612DH2 220102.0600 1 DESCRIPTION PLATE, WELDMENT, ACTUATOR, DSV, 7.75 WASHER, ACTUATOR, DSV PLATE, ANTI-ROTATION, ACTUATOR, DSV, 7.75 CAPSCREW, HEX HEAD, 3/8-16 X 3/4, DH2 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 QTY. 1 2 1 4 4 D 3 C C 2 2 5 4 B B 1 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 2/27/15 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 2/27/15 DGW 2/27/15 DF 2/27/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ANTI-ROTATION ASSEMBLY GDS SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 3 A500363 2 REV 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING A 1 8 2 6 13 15 5 6 7 23 26 7 16 29 4 2 3 1 12 14 38 28 32 D 29 32 7 16 8 17 B 37 C C B 13 15 5 45 36 02 03 42 9 47 18 32 22 25 33 BOTTOM VIEW 35 41 31 30 23 28 23 34 39 TOP VIEW B B 32 36 22 38 11 20 46 39 40 45 02 ELEVATION VIEW DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 03 UPDATED ASSEMBLY WITH NEW PART 3/25/2015 DF N0254 02 A500430 WAS A500110 2/26/2015 DGW N0171 01 RELEASE FOR MANUFACTURE 11/15/13 DGW DATE APPROVED DESCRIPTION 8 7 24 29 DATE DGW 11/15/13 CHECKED DF 2/13/15 APPR. DF 2/13/15 6 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN SECTION B-B SCALE 1 : 4 28 NAME UNLESS OTHERWISE SPECIFIED: A REV. 33 34 27 4 D GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL SERVICE PLATE ASSY, TOP DRIVE ASSY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 03 SHEET 1 OF 3 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500149 A 1 8 5 6 7 23 28 12 39 25 43 44 4 22 22 21 26 2 3 13 1 36 46 D D 30 23 45 19 10 34 42 41 31 35 32 C C 27 13 38 20 11 B B GDS International TITLE: SERVICE PLATE ASSY, TOP DRIVE ASSY A SIZE DWG. NO. 1 B 3 A500149 SCALE: 1:6 8 7 6 5 4 3 2 REV 03 SHEET 2 OF 3 WEIGHT: 1 A 8 ITEM NO. D C B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 7 PART NUMBER 6 5 DESCRIPTION A500017 GDM HYDRAULIC RETURN MANIFOLD A500018 HANDLER LOCK CHECK VALVE ASSEMBLY, GDM A500106 HYDRAULIC FILTER ASSEMBLY, GDM A500108 GDM LUBE FILTER ASSEMBLY A500161 GDM HYDRAULIC VALVE BANK ASSEMBLY A500165 GDM GAUGE PANEL ASSEMBLY 008121.0620DH2 CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH2 008121.0820DH2 CAPSCREW,HEX HEAD,1/2-13UNC X 1.25,DH2, ZINC PLTD 008121.1424DH2 CAPSCREW,HEX HEAD, 7/8-9UNC X 1.50,DH2 026211.1232DH2 CAPSCREW,SOCKET HEAD, 3/4-10UNC X 2.00, DH2 026211.1850DH2 CAPSCREW, SOCKET HEAD, 1-1/8-7 NC X 3' 033211.1072 BOLT, SHOULDER, 5/8 X 4-1/2, 1/2-13UNC 033211.1660 BOLT, SHOULDER, 1 X 3 3/4, 3/4-10UNC 108112.0800 NUT,HEX,PLATED,GR8 1/2-13 108112.1200 NUT,HEX,PLATED,GR8 3/4-10 220102.0600 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 220102.0800 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 220102.1400 WASHER,LOCK,NORDLOCK,1 PAIR 7/8 230101.1200 WASHER,LOCK,HI COLLAR 3/4' 230101.1800 WASHER,LOCK,HI COLLAR 1-1/8' H101024 ELL 90°, MALE 3/8 ORFS, MALE 3/8 ORB H101854 CYLINDER, HANDLER LOCK, 5/8'' ROD, 7/16''-20 THD. X 3/4'' LG M100635 GREASE FITTING, 1/8-27 NPT, STRAIGHT M101078 RING, RETAINING, INTERNAL, 1.00, M500075 KNUCKLE CYLINDER ROD, SERVICE PLATE ASSY M500076 PIN CYLINDER SLEW LOCK, SERVICE PLATE ASSY M500077 PIN BRAKE BLOCK, SERVICE PLATE ASSY 4 QTY. ITEM NO. 1 1 1 1 1 1 4 2 3 6 10 4 6 4 6 4 2 3 6 10 2 1 5 1 1 1 1 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 03 3 PART NUMBER M500078 M500079 M500080 M500081 M500083 M500084 M500085 M500086 M500087 M500088 M500089 M500090 M500095 M500096 M500669 N500002 N500003 A500430 M500082 M300108 2 1 DESCRIPTION QTY. PIN LINK BASE, SERVICE PLATE ASSY LOCK PIN, SERVICE PLATE ASY PIN OUTER LINK, SERVICE PLATE ASSY PIN CYLINER SLEW LOCK, SERVICE PLATE ASSY ARM BRAKE, SERVICE PLATE ASSY LINK ARM, SERVICE PLATE ASSY LINK BLOCK, SERVICED PLATE ASSY PIN BRAKE LOCK, SERVICE PLATER ASSY MOUNT CYLINDER BASE, SERVICE PLATE ASSY BAR PIN LOCK, SERVICE PLATE ASSY BRAKE BLOCK LOCK PIVOT, SERVICE PLATE ASSY BRAKE BLOCK LINK PIVOT, SERVICE PLATE ASSY INTERNAL RETAINING RING 1-3/8 DIA EXTERNAL RETAINING RING 3/4'' SERVICE PLATE, SERVICE PLATE ASSY SENSOR, INDUCTIVE, DC CABLE, 5M, INDUCTIVE SENSOR PINION ASSY, SERVICE PLATE ASSY BRAKE BLOCK LINK PIVOT, SERVICE PLATE ASSY PLATE, CAPTURE, ANTI-ROTATION 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D C B GDS International TITLE: A SERVICE PLATE ASSY, TOP DRIVE ASSY SIZE PART/DWG NO. B A500149 WEIGHT: LBS 8 7 6 5 4 3 2 A REV 03 SHEET 3 OF 3 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 D 3 2 6 7 2 2 3 3 PART NUMBER H101517 H500017 H500020 008121.0528DH 220102.0500 M100482 M100559 3 4 1 DESCRIPTION VLV, HYD, CHECK, INLINE, PILOT, 1/4 NPTF ADAPTER, MALE 3/8 ORFS, MALE 1/4 NPT TEE, SWIVEL BRANCH, #6 ORFS CAPSCREW,HEX HEAD, 5/16-18UNC X 1.75,DH WASHER,LOCK,NORDLOCK,1 PAIR 5/16 QTY. 1 3 1 2 2 FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 5 D 2 2 2 C C 1 1 B B 4 5 2 2 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DGW 5/9/14 DESCRIPTION INITIAL 8 7 6 DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DGW 5/9/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500018-01 4 GDS International DATE TITLE: HANDLER LOCK CHECK A VALVE ASSEMBLY, GDM SIZE DWG. NO. B FINISH SCALE: 1:1 DO NOT SCALE DRAWING 3 A500018 2 REV 01 SHEET 1 OF 1 WEIGHT: 1 8 18 4 5 6 7 5 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 17 2 " D A A 1 15 4 " C 7 6 9 8 2 3 PART NUMBER M300151 M500715 M500716 026211.0848DH2 210202.0800 230101.0600 008121.0620DH2 230101.0400 026211.0412DH 220102.1600 026211.0832DH2 A500669 A500670 M500102 M500104 N100495 H500104 H500075 1 DESCRIPTION GEAR PLATE WLDMNT, PINION ASSY PINION MOTOR MOUNT MACHINING, PINION ASSY 650/500 PINION SERVICE PLATE SLEW RING, PINION ASSY 650/500 CAPSCREW, SOCKET HEAD, 1/2-13UNC X 3.00, DH2 WASHER,LOCK,SPLIT,GR8, 1/2 WASHER,LOCK,HI COLLAR 3/8'' CAPSCREW,HEX HEAD,3/8-16UNC X 1.25,DH2 WASHER,LOCK,HI COLLAR 1/4 CAPSCREW,SOCKET HEAD, 1/4-20UNC X 0.75, DH WASHER, NORD-LOCK, 1 IN, PAIR CAPSCREW,SOCKET HEAD, 1/2-13UNC X 2.00, DH2 ENCODER ASSY, PINION ASSY IDLER GEAR ASSY, SERVICE PLATE ASSY GDM 500, ENCODER COVER KEEPER, IDLER GEAR, PINION ASSY 1024 PULSE ENCODER WITH DOUBLE RECEPTICLE MOTOR, HANDLER ROTATE ADAPTER, MALE 3/8 ORFS, MALE 5/8 ORB QTY. 1 1 1 4 9 6 6 8 8 1 5 1 1 1 1 1 1 2 D C 16 2 12 17 16 6 14 7 14 15 B B 13 3 1 10 12 11 5 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL SECTION A-A 01 REV. RELEASE FOR MANNUFACTURE DESCRIPTION 8 7 6 12/2/2014 DGW N0171 DATE APPROVED ECN # 5 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 12/1/14 DF 12/12/14 DGW 12/12/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL PINION ASSY SERVICE PLATE ASSY SIZE PART/DWG NO. B SEE BOM FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500430 A 1 8 5 6 7 4 2 3 ITEM NO. PART NUMBER 1 A500015 2 A500160 3 A500347 4 A500348 5 A500349 6 A500162 7 A500411 8 M500145 9 M500146 10 M500148 11 206101.2000 12 M100482 13 M100559 2 D 1 DESCRIPTION GDM 650/500 LINK COLLAR ASSEMBLY ROTATING PLATE ASSY, LINKS ASSY ELEV. TILT PLATE CYL. ASSY LOAD COLLAR REAR ASSY, LINK ASSY ELEVATOR TILT PLATE ASSY, LINK ASSY LOAD COLLAR FRONT BRACKET ASSEMBLY ELEVATOR LINK, ASSEMBLY, GDM SPRING POST, LOAD COLLAR ASSY SPACER, SPRING POST, LOAD COLLAR ASSY SPRING, LOAD COLLAR ASSY WASHER,FLAT,HARDENED,F436 Plain, 1 1/4 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE QTY. 1 1 2 1 1 1 2 24 24 24 48 40 50FT C D C 6 1 4 B B 5 9 10 11 8 NOTES: 1. 2. 3. 4. 3 7 FOR BAIL CLAMPS & HARDWARE REFER TO THESE ASSEMBLIES A500276 - 350T A500275 - 500T A800353 - 750T UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 1/21/2015 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 1/21/15 DGW 1/21/15 DF 1/21/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSY, LINK, TOP DRIVE, GDM 500 A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 3411.43 LBS DO NOT SCALE DRAWING 3 A500355 REV 1 8 5 6 7 4 ITEM NO. 1 D 2 3 6 7 C 8 12 11 10 1 DESCRIPTION QTY. BRG, TURNTABLE, LINK ASSY 1 CAPSCREW,HEX HEAD, 7/8-9UNC X 4.00,DH2 18 WASHER,LOCK,NORDLOCK,1 PAIR 7/8 18 PART NUMBER 1 M500032 2 008121.1464DH2 3 220102.1400 4 M500159 2" ODx3/8" W.T. PIPE 2 5 M500158 3-3/4" OD X 1/2" W.T. PIPE 2 6 026211.1464DH2 CAPSCREW, SOCKET HEAD, 7/8-9 UNC X 4.00 DH2 24 7 230101.1400 WASHER, LOCK, HI COLLAR 24 ROTATING PLATE LINK ASSY GREASE FITTING, 1/8-27 NPT, STRAIGHT EYEBOLT, SHLD TYPE, 3/8-16UNC X 1-1/4in QUICK LINK, 3/8 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 CLAMP, DOUBLE, 3/8 WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE WIRE ROPE, 3/16" SS 7X19 WIRE STRAND HOURGLASS SLEEVE ALUM, 3/16 IN (OVAL SLEEVE ALUM) 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP CAPSCREW,HEX HEAD, 5/16-18UNC X 4.00, WASHER,LOCK,NORDLOCK,1 PAIR 5/16 1 1 2 2 2 3 20FT 3 FT 4 6 1 1 8 9 10 11 12 13 14 15 16 17 18 19 A 2 3 M500054 M100635 M100491 M100506 220102.0600 H500039 M100559 M100847 M103173 M100482 008121.0564DH 220102.0500 B 19 18 13 13 C B 9 5 D DETAIL A SCALE 1 : 4 UNLESS OTHERWISE SPECIFIED: 4 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 1/22/15 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 1/22/15 DGW 1/22/15 DF 1/22/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ROTATING PLATE ASSY, LINKS ASSY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: 153.75 LBS DO NOT SCALE DRAWING 3 A500160 A 1 8 D ITEM NO. 1 2 3 4 5 6 7 8 7 PART NUMBER M500119 M500121 M102204 M102199 M102200 220102.0400 026211.0412DH M500120 5 6 DESCRIPTION ENCODER BEARING HOUSING, ENCODER ASSY CAP BEARING HOUSING, ENCODER ASSY RETAINER RING, .750 SHAFT BEARING, BALL BEARING, .750 ID, 1.625 OD, .3125 LG SEAL, OIL SEAL, .750 ID, 1.625 OD, .311 LG WASHER,LOCK,NORDLOCK,1 PAIR 1/4 CAPSCREW,SOCKET HEAD, 1/4-20UNC X 0.75, DH PINION ENCODER, PINION ASSY 4 2 3 1 QTY. 1 1 2 2 1 5 5 1 D A C C 5 4 4 1 B 2 B 6 3 7 8 8 SECTION A-A SCALE 1 : 1.5 A UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASE FOR MANUFACTURING DESCRIPTION 8 7 6 2/10/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 2/10/15 DF 2/10/15 DGW 2/10/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ENCODER ASSY PINION ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500669 REV 1 8 7 5 6 4 ITEM NO. 1 2 3 4 5 6 7 D 8 6 5 9 10 A 2 3 PART NUMBER M500563 M100131 M100329 M100635 220102.1600 008121.1644DH2 M500413 008121.0644DH 1 DESCRIPTION LOAD COLLAR REAR BRKT WLDMT BRG, SPHER. PLAIN RADIAL, 1.38 x 2.188 RETNG RING, INT, 2.188 BORE, 0.049 THK GREASE FITTING, 1/8-27 NPT, STRAIGHT WASHER, NORD-LOCK, 1 IN, PAIR CAPSCREW,HEX HEAD, 1-8UNC X 2.75,DH2 PIN W/HEAD 1.375 x 4.4375 QTY. 1 2 2 2 8 8 2 WASHER,FLAT,HARDENED,F436 PLAIN, 3/8 3/8-16 STOVER NUT 4 2 CAPSCREW, HEX HEAD, 3/8-16UNC X 2.75 206101.0600 101112.0600 D 2 C C 3 2 B B SECTION A-A A 7 8 9 10 4 UNLESS OTHERWISE SPECIFIED: 1 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTUE DESCRIPTION 8 7 6 1/22/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 1/22/15 DF 1/22/15 DGW 1/22/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL LOAD COLLAR REAR ASSY LINK ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500348 REV 1 8 5 8 10 4 5 6 7 7 13 11 8 11 2 10 12 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 D C 9 8 12 10 3 2 3 PART NUMBER M500564 M500368 M500369 M500370 M500143 M500147 M500151 M100635 M500413 206101.0600 101112.0600 008121.0636DH 008121.0628DH M100559 M100482 1 DESCRIPTION ELEVATOR TILT PLATE 500T TOP DRIVE BUSHING PIVOT TILT PLATE, TILT PLATE ASSY BUSHING MID TILT PLATE, TILT PLATE ASSY BUSHING LINK TILT PLATE, TILT PLATE ASSY PIN ELEVATOR TILT PLATE, LOAD COLLAR ASSY PIN ELEVATOR TILT PLATE UPPER, LOAD COLLAR ASSY SPACER TILT PLATE, ROD EYE GREASE FITTING, 1/8-27 NPT, STRAIGHT PIN W/HEAD 1.375 x 4.4375 WASHER,FLAT,HARDENED,F436 PLAIN, 3/8 3/8-16 STOVER NUT CAPSCREW,HEX HEAD, 3/8-16UNC X 2.25,DH CAPSCREW, HEXHEAD, 3/8-16 X 1.5" GR. 8 WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP QTY. 1 4 4 4 2 2 4 6 2 12 6 4 2 10 6 D C 11 49" 1 30 2 " B 13 8 16 " 5 1 9 6 9 6 1 NAME DATE DGW 9/22/14 CHECKED DF 9/23/14 APPR. DF 9/23/14 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 9/23/14 DGW DATE APPROVED 5 B 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ELEVATOR TILIT PLATE ASSY LINK ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500349 REV 1 8 5 6 7 4 A ITEM NO. D 1 B 2 3 PART NUMBER 1 DESCRIPTION Default/QTY. CYLINDER, LINK TILT 1 CYLINDER ROD END, GDM LINK TILT 1 GREASE FITTING, 1/8-27 NPT, STRAIGHT BRG, SPHER. PLAIN RADIAL, 1.38 x 2.188 RETNG RING, INT, 2.188 BORE, 0.049 THK SETSCREW, 3/8-16 UNC X 0.50 CUP POINT 1 1 1 1 1 H101555-1 2 H500112 3 4 5 6 M100635 M100131 M100329 312211.0608 7 H100723 PLUG, SOC HEX, 1/8, 1 8 H101970 ELL90º, MALE 3/8" ORFS, 3/4" ORB 2 SEAL KIT,LINK TILT,1-3/4'' ROD,GDM - SPARE PARTS H101555-2 D 8 C C C 3 2 6 B B DETAIL C SCALE 1 : 4 7 4 5 DETAIL B SCALE 1 : 4 DETAIL A SCALE 1 : 4 A 01 REV. RELEASE FOR PRODUCTION DESCRIPTION 8 7 6 UNLESS OTHERWISE SPECIFIED: MH 9/25/14 INITIAL DATE 5 ECN # PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M NAME DRAWN MH CHECKED JP APPR. JP 09/25/2014 TITLE: ELEV. TILT PLATE CYL. ASSY THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA Unless stated otherwise 3 A500347 2 REV 01 SHEET 1 OF 1 SCALE: DNS WEIGHT: DO NOT SCALE DRAWING 4 GDS International DATE 1 A 8 5 6 7 4 ITEM NO. 3 1 D 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 M500481 ELEVATOR, LINK BRACKET, GDM 1 2 3 4 M100635 M100142 M500494 GREASE FITTING, 1/8-27 NPT, STRAIGHT BRG, SPHERICAL, PLAIN RADIAL, 1.00 X 1.625 RETAINING RING, INTERNAL, 1.625 4 2 2 D 2 2 1 2 1 A A C C 1.00 3 15.00 2 1 3 B B B 3 SECTION A-A SCALE 1 : 2 1 DETAIL B SCALE 1 : 1 4 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 NAME DATE DRAWN MH 4/21/14 CHECKED DF 2/18/15 APPR. JP 4/21/14 UNLESS OTHERWISE SPECIFIED: 6 4/22/14 JP DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ELEVATOR LINK, ASSEMBLY, GDM A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500411 REV 1 8 5 6 7 4 ITEM NO. D 5.50 4 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 M500168 LOAD COLLAR FRONT BRACKET WLDMT 1 2 M500161 BUSHING LOAD COLLAR BRACKET 2 3 008121.1636DH2 CAPSCREW,HEX HEAD, 1-8UNC X 2.25,DH2 8 4 220102.1600 WASHER, NORD-LOCK, 1 IN, PAIR 8 D 3 1 C C 17.00 B B 2 2 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 17.75 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 6/17/14 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 6/17/14 DGW 6/17/14 DF 6/17/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL LOAD COLLAR FRONT BRACKET ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: 71.06 LBS DO NOT SCALE DRAWING 3 A500162 REV 1 8 5 6 7 4 2 3 29 8 19 19 D 1 28 A D 21 31 22 32 A 20 13 30 SECTION A-A SCALE 1 : 15 11 2 7 C C 10 18 17 15 5 12 16 6 14 B 1 27 B 23 1 24 26 4 25 UNLESS OTHERWISE SPECIFIED: 9 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 25 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/13/2014 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 11/13/14 DF 11/13/14 DGW 11/13/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL BUW ASSY GDM 500 A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 2 WEIGHT: 2894.83 LBS DO NOT SCALE DRAWING 3 A500271 REV 1 8 ITEM NO. PART NUMBER 1 A500345 2 D 3 4 5 6 7 8 9 10 11 12 C B A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 008121.0820DH2 A500175 M500198 M500195 M102898 M500214 M500269 7 6 5 4 DESCRIPTION GRABBER ASSEMBLY, 500T QTY. 1 GRABBER BOX ASSEMBLY, GDM BTM CAP PLATE BUW, BUW ASSY PIN, SPRING POST SPRING, BUW STOP SPRING POST, BUW ASSY SLEEVE UPPER BUW, BUW 1 1 1 1 1 1 CAPSCREW,HEX HEAD,1/2-13UNC X 1.25,DH2, ZINC PLTD CAPSCREW,SOCKET HEAD, 1-8UNC X 4.00, DH2 BUW WLDMT BUW ASSY 6 1 208202.0800 026211.0812DH2 M500707 M500708 M500709 M500710 M500318 M500236 M500334 M500333 008121.1696DH2 208202.1600 220102.1600 108112.1600 230101.0800 H500021 H100251 H100999 008121.0532DH 220102.0500 M100559 M100482 M100847 M100485 M100506 008121.0536DH 208202.0500 101112.0500 008121.0436 208202.0400 108112.0400 WASHER,FLAT,Gr8, SAE, YZ, 1/2 CAPSCREW,SOCKET HEAD, 1/2-13UNC X 0.75, DH2 SPRING POST SQ., BUW ASSY SPRING SPACER SQ. BUW ASSY CAP POST BUW, BUW ASSY NUT LOCK, SPRING POST, BUW ASSY PIN, PIVOT, BUW ASSY PIN BUW ASSY STOP, TOP DRIVE CORE ASSY WASHER, MB14 LOCKNUT, KM-14 CAPSCREW,HEX HEAD, 1-8UNC X 6.00,DH2 WASHER,FLAT,Gr8, SAE, YZ, 1'' WASHER, NORD-LOCK, 1 IN, PAIR NUT,HEX,PLATED,GR8 1-8 WASHER, LOCK, HI COLLAR 1/2" ELL90º, MALE 3/8" ORFS, MALE 1/2" ORB VLV, HYD, CBAL, 4.5:1 RATIO, SAE-8 ADAPTER, MALE 3/8 ORFS, MALE 1/2 ORB CAPSCREW,HEX HEAD, 5/16-18UNC X 2.00,DH WASHER,LOCK,NORDLOCK,1 PAIR 5/16 WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 3/16" SS 7X19 WIRE STRAND 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP QUICK LINK, 3/8 CAPSCREW, HEX HEAD, 5/16-18 UNC X 2.25, DH WASHER,FLAT, Gr8,SAE,YZ,5/16 NUT,HEX,STOVER C 5/16-18 CAPSCEW, HEX HEAD, 1/4-20UNC X 2.25 WASHER, FLAT, Gr8, SAE, YZ, 1/4 NUT, HEX, PLATED, Gr8, 1/4-20 2 4 1 1 1 2 1 1 1 1 1 1 7 1 4 2 1 2 2 2 15 20 6 6 1 1 2 1 1 2 1 GREASE FITTING, 1/8-27 NPT, STRAIGHT GREASE FITTING, 1/4 NPT, STRAIGHT 2 1 2 026211.1664DH2 M500052 M100635 M100917 3 D 2 2 C B GDS International TITLE: BUW ASSY GDM 500 A SIZE PART/DWG NO. B A500271 WEIGHT: 2894.83 LBS 8 7 6 5 4 3 2 REV 01 SHEET 2 OF 2 1 8 19 18 17 5 8 5 6 7 12 11 10 20 10 4 2 3 1 24 12 3 D D 24 A 12 A 8 4 C C 10 1 4 2 8 22 23 10 B 19 B B 9 7 9 B 6 SECTION B-B 15 UNLESS OTHERWISE SPECIFIED: 16 A 15 25 26 28 21 27 30 29 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 23 SECTION A-A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/18/13 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 11/18/13 DF 11/5/14 DGW 11/5/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GRABBER ASSEMBLY 500T SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 2 WEIGHT: 1111.93 LBS DO NOT SCALE DRAWING 3 A500345 A 1 8 ITEM NO. D C B 7 PART NUMBER 1 2 3 4 5 6 7 8 9 A500102 A500105 A500254 008121.0824DH2 008121.0836DH2 008121.1224DH2 008121.1236DH2 220102.0800 220102.1200 10 H101400 11 12 13 14 15 16 5 6 DESCRIPTION GDM 650/500 TON GATE SIDE DIE BLOCK ASSEMBLY GDM 650/500 TON ROD SIDE DIE BLOCK ASSEMBLY GRIPPER SPRING STABILIZER, GRABBER ASSY CAPSCREW, HEX HEAD, 1/2-13UNC X 1.50" DH2 CAPSCREW,HEX HEAD, 1/2-13UNC X 2.25,DH2 CAPSCREW,HEX HEAD, 3/4-10UNC X 1.50,DH2 CAPSCREW,HEX HEAD, 3/4-10UNC X 2.25,DH2 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 WASHER,LOCK,NORDLOCK,1 PAIR 3/4 4 3 Default/ QTY. 1 1 1 12 4 2 2 18 4 PLUG, SOCKET HEX, 1/2'' ORB 4 H103771 H500008 M100482 M100559 M500181 M500182 2 X 7'' ISO LIGHT DIE SPRING ELL 45deg, MALE 3/8" ORFS, MALE 1/2 ORB FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16" SS ,7X7 SAFETY CABLE BELL GUIDE REAR 7 IN, GRABBER ASSY BELL GUIDE FRONT 7 IN, GRABBER ASSY 4 2 12 6 1 1 17 18 19 20 21 22 23 M500203 M500204 M500209 M500546 M500547 M500548 M500549 PIN LOCK, GRABBER ASSY PIN GRABBER CLAMP, GRABBER ASSY GRABBER, GRABBER ASSY (GATE) BODY, GRABBER, 500 T ROD, GRABBER PLUG, BORE, GRABBER, 500T PLATE, RETAINER, PLUG, GRABBER 500T 2 2 1 1 1 1 4 24 M500581 PLATE, STRAP, RETAINER 1 25 26 S500016 S500017 WIPER, ROD, SNAP-IN, 6.000" POLYPAK SEAL, TYPE B, 6.0" ID x 6.5" OD x .562" WIDE 1 1 27 28 S500018 S500019 SEAL, PISTON, CPS CAPPED T-SEAL, 9" OD RING, WEAR, ROD, 6" ID X 6 1/4" OD X 1/2" W, 612F, ANGLE CUT 1 1 29 S500020 O-RING, 9-3/8" OD X 9" ID X 3/16" W 1 30 S500021 RING, WEAR, PISTON, 9" OD X 8 3/4" ID X 1/2" W, 612F, ANGLE CUT 1 GATE SIDE A500102 A500102 A500353 M500726 M500182 M500723 2 1 GRABBER CONFIGURATIONS DIE BLOCKS ROD SIDE OPTION A500103 SMALLEST A500105 STANDARD A500105 650 TON LWCV ONLY STABBING GUIDES M500725 5 INCH M500181 7 INCH M500722 9 INCH D C B GDS International TITLE: A GRABBER ASSEMBLY 500T SIZE PART/DWG NO. B A500345 WEIGHT: LBS 8 7 6 5 4 3 2 A REV 01 SHEET 2 OF 2 1 8 5 6 7 4 ITEM NO. NOTES: 1. ANTI-SIEZE BOLTS AND TORQUE TO 400 FT/LBS 2. WIRE BOLTS WITH SUPPLIED 1/16" SS WIRE AND FERRULE (ITEMS 8&9). 7 6 D 3 1 3 2 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 2 3 026211.2076DH2 CAPSCREW,SOCKET HEAD, 1-1/4-12UNF X 4.75,DH2 026211.2088DH2 CAPSCREW, SOCKET HEAD, 1-1/4-7UNC X 5.50,DH2 230101.2000 WASHER,LOCK,HI COLLAR 1-1/4'' 14 2 16 4 5 M500178 M500179 GRABBER TORQUE BOX BTM SIDE, TORQUE BOX, GRABBER ASSY 1 2 6 7 8 9 M500699 M500706 E104614 M100559 SERVICE PLATEWLDMT, SERVICE PLATE ASSY. GRABBER TORQUE BOX TOP FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 1 1 20 10FT D 02 C 5 7 C 5 DETAIL A SCALE 1 : 4 7 6 1 3 02 TORQUE TO 400 FT/LBS 5 5 B A B 4 NAME DATE DRAWN JP 1/6/14 CHECKED DF 9/18/14 APPR. DF 9/18/14 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 02 ADDED ITEM 2 & 6 9/18/14 DF 01 RELEASE FOR MANUFACTURE 1/6/14 JP DATE APPROVED REV. DESCRIPTION 8 7 6 5 N0098 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GRABBER BOX ASSY GDM 500 SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 02 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500175 A 1 8 5 6 7 4 ITEM NO. 1 2 3 4 D 3 38" 4 2 3 2 3 PART NUMBER M500578 R100030 M500579 008121.0816DH2 1 DESCRIPTION BLOCK, DIE, GRABBER BLOCK, DIE, GRABBER BLOCK, DIE, RETAINER CAPSCREW,HEX HEAD, 1/2-13UNC X 1.00,DH2 QTY. WASHER,LOCK,NORDLOCK,1 PAIR 1/2 4 1 2 2 4 5 220102.0800 6 M500553 PIN, BLOCK, DIE, GATE 1 7 8 M100559 M100482 WIRE ROPE, 1/16" SS, 7X7 SAFETY CABLE FERRULE, 1/16, OVAL, ALUMINUM 2 4 5 D 6 1 C C 7 68" B B 5" UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/4/2014 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 11/4/14 DGW 11/4/14 DF 11/4/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM 650/500 TON GATE SIDE DIE BLOCK ASSEMBLY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: 21.93 LBS DO NOT SCALE DRAWING 3 A500102 A 1 8 3 1 5 6 7 5 2 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 3 D PART NUMBER M500578 M500550 M500551 R100030 M500580 220102.0800 008121.0816DH2 008121.0844DH2 M100482 M100559 4 A 7 1 DESCRIPTION BLOCK, DIE, GRABBER- 4.000" X 6.625" OD PIN, BLOCK, DIE, ROD BLOCK, GUIDE, ROD, GRABBER, 500T TONG DIE, 1/2 x 1 1/4 x 5 LONG PLATE, RETAINER, DIE, ROD SIDE - 082-02-024 BLOCK WASHER,LOCK,NORDLOCK,1 PAIR 1/2 CAPSCREW,HEX HEAD, 1/2-13UNC X 1.00,DH2 CAPSCREW,HEX HEAD, 1/2-13UNC X 2.75,DH2 FERRULE, 1/16, OVAL, ALUMINUM WIRE ROPE, 1/16" SS, 7 X 7 SAFETY CABLE 7 C 2 3 5 QTY. 1 1 2 2 2 8 4 4 8 4 D 2 C 3 8 6 1 7 16 " B B 3 38" A SECTION A-A 15 10 16 " UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURING DESCRIPTION 8 7 6 1/27/2015 DGW DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DGW 1/27/15 DF 1/27/15 DGW 1/27/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM 650/500 TON ROD SIDE 3 1/2" DIE BLOCK ASSY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500103 A 1 8 5 6 7 5 D 3 2 16 " 4 3 7 8 1 1 ITEM NO. 1 2 3 4 5 PART NUMBER M500585 R100030 M500567 M500551 M500550 DESCRIPTION BLOCK, DIE, GRABBER, 6.625" - 8.500" TONG DIE, 1/2 X 1-1/4 X 5 LONG PLATE, RETAINER, DIE ROD-SIDE FOR THE 8.5" OD DIE BLOCK BLOCK, GUIDE, ROD, GRABBER, 500T PIN, BLOCK, DIE, ROD, GRABBER 500T QTY. 6 7 008121.0844DH2 008121.0820DH2 CAPSCREW,HEX HEAD, 1/2-13UNC X 2.75,DH2 CAPSCREW,HEX HEAD,1/2-13UNC X 1.25,DH2, ZINC PLTD 4 4 9 10 M100559 M100482 WIRE ROPE, 1/16" SS, 7X7 SAFETY CABLE FERRULE, 1/16, OVAL, ALUMINUM 4 8 8 2 2 3 220102.0800 1 2 2 2 1 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 D 8 4 A C C 5 1 7 16 " 6 8 B B A SECTION A-A 15 10 16 " UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 11/4/2014 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 11/4/14 DGW 11/4/14 DF 11/4/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM 650/500 TON ROD SIDE 5 1/2 IN DIE BLOCK ASSEMBLY SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: 21.28 LBS DO NOT SCALE DRAWING 3 A500105 A 1 8 5 6 7 4 ITEM NO. 1 2 3 4 5 D 11 7 5 6 7 8 9 10 11 12 13 1 1 2 5 2 3 PART NUMBER M500323 M500321 M500322 M500324 M500395 220102.0800 208202.0800 008121.0820DH2 026211.1244DH2 230101.1200 101112.0800 M100559 M100482 DESCRIPTION BASE STABILIZER, GRIPPER SPRING STABILIZER SLIDE, GRIPPER SPRING STABILIZER SLIDE INSERT, GRIPPER SPRING CAP STABILIZER, GRIPPER SPRING SPRING, COMPRESSION, GRIPPER QTY. 1 1 1 1 2 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 WASHER,FLAT,Gr8, SAE, YZ, 1/2 CAPSCREW,HEX HEAD,1/2-13UNC X 1.25,DH2, ZINC PLTD CAPSCREW,SOCKET HEAD, 3/4-10UNC X 2.75, DH2 WASHER,LOCK,HI COLLAR 3/4' NUT,HEX,STOVER C 1/2-13 WIRE ROPE, 1/16'' SS, 7 X 7 SAFETY CABLE FERRULE, 1/16, OVAL, ALUMINUM 2 2 2 2 2 2 6 20 3 C SECTION A-A SCALE 1 : 3 3 10 D C INSERT OPTIONS M500322 STANDARD M500724 LARGE 4 2 1 5 9 8 6 4 4 A B A B 3 11 3 7 2 1 1 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 1/28/2015 JP DATE APPROVED 5 NAME DATE JP 1/6/14 CHECKED DGW 1/28/15 APPR. DGW 1/28/15 UNLESS OTHERWISE SPECIFIED: ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GRIPPER SPRING STABILIZER, GRABBER ASSY A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500254 REV 1 G D M 5 0 0 / 6 5 0 T O P D R I V E 4B - Top Drive Electrical Assemblies Top Drive Electrical Index Drawing No. Revision A500627 02 A500281-AC A500278 GDM500650 Rev. 12 Description PLC J-BOX, GDM500T, WAGO 01 ASSY, J-BOX, MAST, GDM 500, ORION 02 AUXILIARY J-BOX, GDM 4-4 8 6 7 5 4 ITEM NO. 7 7 7 14 7 13 D 13 14 7 14 7 13 10 1 2 3 PART NUMBER 17 16 17 15 5 2 5 9 11 B 12 QTY. M104139 PLC J-BOX, GDM 500T 1 2 E500290 WASHER, NYLON, 1/2 NPT 25 3 E500288 A2EX/16SS 1/2" NPT NICKEL 4 4 E500133 A2EX/20SS 1/2" NPT NICKEL 20 5 E103706 HOLE FILL, 1.00 SS OIL-TIGHT 3 6 E101213 HOLE FOLL, 0.50 IN, STAINLESS STEEL 2 7 E100994 M TO F 90 ELBOW 4 8 E500132 A2EX/20 1/2 NPT 1 9 E103806 RTD, 100 OHM, PLAT., 3 WIRE AMBIENT TEMP. 1 10 E104925 Z BRACKET - 20 IN 1 11 A500403 ASSY., BACKPAN, WAGO, JBOX, PLC, GDM 1 12 P100057 BREATHER/DRAIN, 3/8 NPT 1 13 N100476 2 14 N100477 TRANSDUCER, PRESSURE, 0 TO 300 PSI TRANSDUCER, PRESSURE, 0 TO 3000 PSI 15 E100236 LOCKNUT, CONDUIT FTG, 1/2 NPT 25 16 E105637 WASHER, NYLON, 3/4 NPT 2 17 E500126 A2EX/25 3/4''NPT NICKEL 2 18 E100237 LOCKNUT, CONDUIT FTG, 3/4 NPT 2 5 8 DESCRIPTION 1 18 C 1 D C 2 B 2 6 8 6 9 12 UNLESS OTHERWISE SPECIFIED: 3 3 4 3 3 A 20X PROPRIETARY AND CONFIDENTIAL 02 01 REV. REPLACED NUTS AND WASHERS WITH LOCKNUTS RELEASE FOR MANUFACTURE DESCRIPTION 8 7 KHW 7/11/14 KHW 5/19/14 INITIAL DATE 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN KHW 5/15/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500627-02 4 GDS International TITLE: PLC J-BOX, GDM 500T, WAGO SIZE DWG. NO. B FINISH 3 2 REV A500627 SCALE: 1:5 DO NOT SCALE DRAWING A 02 WEIGHT: 34.75 SHEET 1 OF 2 1 8 6 7 5 4 3 ITEM NO. 8 1 PART NUMBER 1 DESCRIPTION QTY. 1 E500272 DIN RAIL, TS35 1 13 2 E105658 1 2X 3 E105659 14 4 E105642 2X 5 E105660 15 6 E105647 PLC, PROFINET IO, 2-PORT, WAGO PLC, DIGITAL OUTPUT, 24VDC, 2 CH, WAGO PLC, DIGITAL INPUT, 16 CH, 24 VDC, WAGO PLC, ANALOG INPUT, 4-20, 4 CH, REMOVABLE TERMINALS, WAGO PLC, RTD MODULE, 2/4 CH, WAGO 8X 7 E105646 PLC, BUS END MODULE, WAGO 1 8 M104136 PLC J-BOX, BACKPAN, GDM 500T 1 9 E103907 WIRE DUCT 2X4 DEEP PLASTIC GREY 1 10 E103908 WIRE DUCT COVER, 2" 1 11 E105649 GROUND BAR 1 12 E105740 1 13 E103733 PLC, COUNTER, DIFFERENTIAL, WAGO END STOP, GREY 14 E103992 15 E105718 16 E105902 D 2 C 2 10 3 12X 4 12 D 1 3 1 C 2 WIELAND TERMINAL BLOCK, W/DIODE, BLUE TERMINAL BLOCK, 4 CONDUCTOR 12AWG TERMINAL BLOCK, 4 CONDUCTOR 12AWG, GND 2 8 1 5 3X 9 B B 6 12 7 GDS International 11 TITLE: PLC J-BOX, GDM 500T, WAGO A SIZE DWG. NO. B 8 7 6 5 4 3 2 REV A500627 SCALE: 1:5 A 02 SHEET 2 OF 2 WEIGHT: 1 8 6 7 5 4 ITEM NO. PART NUMBER 1 DESCRIPTION Default/ QTY. 2 E100142 STRAIN RELIEF, 1 1/2 NPT, 0.812-1.000 1 3 E100240 LOCKNUT, CONDUIT FTG, 1 1/2 NPT 4 4 E500218 2 5 E500240 RECEPTACLE, SIZE 12, PANELMOUNT, FEMALE, RJ-45 PLUG, 10 PIN, SIZE 12, PANELMOUNT, MALE 6 E100149 SEALING RING, 1 1/2 NPT 4 7 E100146 STRAIN RELIEF, 1 1/2 NPT, 1.375-1.625 3 8 E500241 PLUG, 10 PIN, SIZE 12, PANELMOUNT, FEMALE 1 9 E100357 RECEPTACLE, 10 PIN, 16 AWG 1 10 E100362 RECEPTACLE, 10 SOCKET, 16 AWG 1 19 11 E500242 1 4 12 E500927 13 E500929 14 E500928 15 E101083 RECEPTACLE, 19 PIN, SIZE 20, PANELMOUNT, FEMALE RECEPTACLE-PANEL MOUNT, SL, FEMALE, BUSS BAR, BLACK RECEPTACLE-PANEL MOUNT, SL, MALE, BUSS BAR, WHITE RECEPTACLE-PANEL MOUNT, SL, FEMALE, BUSS BAR, RED LUG, 777 MCM, 1 HOLE, 1/2 BOLT, PULL THRU 16 P100057 BREATHER/DRAIN, 3/8 NPT 1 17 M105747 MAST BOX, SIDE PLATE, BLANK 1 18 M105746-A MAST BOX, BOTTOM PLATE, PLUGS 1 12 D 13 17 11 14 8 C 2 3 19 9 4 7 7 D 1 1 C 1 1 3 B B 16 7 5 19 M105919-B MAST BOX, SIDE PLATE, PLUGS 1 20 M500415-M ENCLOSURE, POWER AND CONTROL, MODULAR 1 2 NAME DATE DRAWN KHW 5/1/14 CHECKED XXX XX/XX/XX - - UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE 6/18/2015 DESCRIPTION 8 DATE 7 6 APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M APPR. TITLE: ASSY, J-BOX, MAST, GDM 500 THIRD ANGLE PROJECTION MATERIAL FINISH 125AA UNLESS STATED OTHERWISE SIZE PART/DWG NO. REV B A500281-AC 01 WEIGHT: 55.78 LBS DO NOT SCALE DRAWING 3 GDS International 2 SHEET 1 OF 2 1 A 8 6 7 5 4 ITEM NO. D 1 3 PART NUMBER 2 1 DESCRIPTION AC/QTY. 1 M500416 POWER & CONTROL, J-BOX BACKPAN, GDM 500T 1 2 E500272 DIN RAIL, TS35 1 3 E500228 TERMINAL BLOCK, DIN, FEED THRU, SCREW 20 4 E103733 END STOP, GREY 2 5 E105739 WIRE TIE DOWN STUD 8 6 E105737 END COVER, D-UT 3 D C C 4 3 6 B 2 B 5 GDS International TITLE: A ASSY, J-BOX, MAST, GDM 500 A SIZE DWG. NO. REV B A500281-AC 01 SCALE: 1:10 WEIGHT: 10.33 SHEET 2 OF 2 8 7 6 5 4 3 2 1 8 6 7 5 4 2 3 ITEM NO. D PART NUMBER 1 DESCRIPTION QTY. 1 E500290 WASHER, NYLON, 1/2 NPT 1 2 E500132 A2EX/20 1/2 NPT 2 3 E101213 HOLE FOLL, 0.50 IN, STAINLESS STEEL 5 4 P100057 BREATHER/DRAIN, 3/8 NPT 1 5 E100152 CONDUIT FTG, FLEX METAL, STR, 1/2 NPT 1 6 7 8 E500128 E500176 E100236 1NPT NYLON WASHER GLAND, CABLE, EX, 1'' NPT LOCKNUT, CONDUIT FTG, 1/2 NPT 1 1 3 D 4 C C 6 8 2 5 3 B 4 B 7 4 2 2 5 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 02 01 REV. REPLACE NUTS AND WASHERS WITH LOCKNUTS RELEASE FOR MANUFACTURE DESCRIPTION 8 7 KHW 7/11/14 KHW 5/29/14 INITIAL DATE 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN KHW 5/29/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500278-02 4 GDS International TITLE: AUXILIARY J-BOX ASSY, GDM SIZE DWG. NO. B FINISH 3 2 REV A500278 SCALE: 1:5 DO NOT SCALE DRAWING A 02 WEIGHT: 17.57 SHEET 1 OF 2 1 8 6 7 5 4 3 ITEM NO. D 2 PART NUMBER 1 DESCRIPTION QTY. 1 M500411 AUXILLIARY J-BOX, BACK PAN, GDM 500T 1 2 E500272 DIN RAIL, TS35 1 3 E105718 4 E105902 5 E103733 END STOP, GREY 2 6 E105903 2002 SERIES END PLATE 1 7 E103943 WIRELESS ENCODER RECIEVER 1 7 SEE NOTE TERMINAL BLOCK, 4 CONDUCTOR 12AWG TERMINAL BLOCK, 4 CONDUCTOR 12AWG, GND 19 D 1 C C 1 5 4 B B 3 19X NOTE: THIS COMPONENT IS PART OF THE WIRELESS ENCODER TRANSMITTER KIT AND IS SHOWN HERE FOR LOCATION. 5 GDS International TITLE: A AUXILLARY J-BOX ASSY GDM SIZE DWG. NO. B 2 8 7 6 5 4 3 2 REV A500278 SCALE: 1:5 A 02 SHEET 2 OF 2 WEIGHT: 1 GD M 5 0 0 / 65 0 T OP D RI V E 4C Electrical Schematics Electrical Schematics Index Drawing No. HD100492 A500245 HD102549 05-MAIN-PWR 09-PWR-GDP Revision 04 01 04 02 01 10-GDP-PLC 01 17- ENC 18-PRO-INX 19-PLC-TD-2 20-PLC-TD-2 21-OP-INT 01 01 01 02 01 22/PLC-AC-RACK-3 24-CON-OUTPUT 25-CON-3RD 30-E-STOP 31-HPU 32-OP-INT 33-BLOW 34-TD-ENA 35-TD-ENC 39-BU-WRENCH 40-HANDLER 41-LINK 42-IBOP 43-BRAKE 48-AC-TEMP 60-ELEV 61-ZONE 02 01 01 02 01 01 01 01 01 01 01 0 0 0 01 01 0 62-SLIDER 63-ZONE-3RD 0 0 GDM500650 Rev. 12 Description LUBE SCHEMATIC ASSY, LUBE PUMP SCHEMATIC HYDRAULIC GDM 500 TON MAIN POWER DISTRIBUTION 120/24V POWER DISTRIBUTION GLOBAL DRILLING PANEL ORION PLC RACK CONFIGURATION GLOBAL DRILLING PANEL ENCODER SCHEMATIC 10C/12- INTERCONNECTION TOP DRIVE RACK 1 CONFIGURATION TOP DRIVE RACK 1 CONFIGURATION OPERATOR INTERFACE TERMINAL SCHEMATIC CONSOLE RACK 3 CONFIGURATION CONSOLE OUTPUTS SCHEMATIC CONSOLE 3RD PARTY SCHEMATIC E-STOP/LOCKOUT- AC/DC SCHEMATIC HPU SCHEMATIC LUBE CONTROL SCHEMATIC BLOWER CONTROL SCHEMATIC TOP DRIVE ENABLE SCHEMATIC TOP DRIVE SPEED CONTROL SCHEMATIC BACK UP WRENCH CONTROL SCHEMATIC HANDLER CONTROL SCHEMATIC LINK TILT CONTROL SCHEMATIC IBOP SCHEMATIC BRAKE CONTROL SCHEMATIC AC MOTOR TEMPRATURE SCHEMATIC ELEVATOR SCHEMATIC PLC RACK CONFIGURATION TIMS OPTION RACK SLIDER SCHEMATIC GDP ZONE 3RD PARTY SCHEMATIC 4-5 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 D 7 C 5 9 6 10 8 2 3 9 PART NUMBER E100024 M100845 M100114 M100113 H100625 H101008 008121.0616 008112.0620 220102.0600 H500024 M100482 M100559 4 3 1 DESCRIPTION MOTOR, AC, 2 HP, 575V, 1750 RPM HOUSING, BELL, SAE A X 145 TC - 4.25 LG CPLG, SPIDER ELEMENT STYLE A NBR MAT CPLG, HALF, 7/8 BORE, 3/16 KEY ADAPTER, MALE 1 1/4 JIC, MALE 1 1/4 ORB ADAPTER, MALE 3/4 ORFS, MALE 1 ORB, S CAPSCREW, HEXHEAD, 3/8-16 X 1" GR. 8 CAPSCREW,HEX HEAD,3/8-16UNC X 1.25, WASHER,LOCK,NORDLOCK,1 PAIR 3/8 PUMP, GEAR, LUBE SYSTEM, GDM TOP DRIVE 1/16'' ALUMINUM OVAL, WIRE ROPE CLIP WIRE ROPE, 1/16 SS, 7X7 SAFETY CABLE 4 2 QTY. 1 1 1 2 1 1 4 2 6 1 4 4FT 1 D C A B B A SECTION A-A SCALE 1 : 3 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 2/16/15 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 2/16/15 DGW 2/16/15 DF 2/16/15 GDS International TITLE: ASSY, LUBE PUMP THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE A500245 2 REV 01 SHEET 1 OF 1 WEIGHT: 34.16 LBS DO NOT SCALE DRAWING 3 A 1 TOP DRIVE BRAKE "A" HANDLER LOCK "B" HANDLER ROTATE "C" LINK TILT "D" (OPTION) COLD WEATHER "F" LINK TILT FLOAT "E" STAND JUMP "G" IBOP "H" SPARE "I" SPARE "J" (OPTION) ELEVATOR "M" SPARE "L" BACK-UP WRENCH "K" P A P A P A P A P A P A P A P A P A P A T B T B T B T B T B T B T B T B T B T B 1 mm "32H" 1000 PSI "34G B" 1400 PSI "33B" "30C B" "30C A" "33A" 1300 PSI "30D A" "30D B" 1325 PSI 2500 PSI 2500 PSI 1000 PSI 1000 PSI 1850 PSI 1000 PSI "22H" "30G" "25I 800 PSI A" "25J A" "25G A" "25E "20C" "20B" A" 2800 PSI "20F" "25G B" "22D" 1500 PSI 2350 PSI 1200 PSI "25E B" 1800 PSI 1200 PSI "20K" "20I" 2750 PSI "36D A" "36D B" "20A" "34G A" "20G" "25J B" "20L" "20M" "20H" "30J" "32D" "30J" "P" #10 "T" #10 "B1" #8 "A1" #8 "GB1" #4 "B2" #8 "GA1" #4 "B3" #8 "A2" #8 "GB2" #4 "A3" #8 "GA2" "GB3" #4 #4 "B4" #8 "B5" #8 "A4" #8 "GA3" "GB4" #4 #4 "GA4" #4 "GB5" #4 "A5" #8 "B6" #8 "GA5" "GB6" #4 #4 "A6" #8 "A7" #8 "GA6" #4 "B8" #8 "GA7" #4 1000 PSI "A8" #8 "GB8" #4 "B9" #8 "GA8" #4 "GB9" #4 "A9" #8 "B10" #8 "GA9" #4 "GB10" #4 "A10" #8 "B11" #8 "GA10" #4 "GB11" #4 "A11" #8 "B12" #8 "GA11" #4 15 14 V1 V2 "GB12" #4 "A12" #8 "B13" #8 "GA12" #4 "GA13" #4 13 3 2 1 2 BORE : 1.50" ROD : .625" STROKE : 3.50" 1 B A 3 1000 PSI B 4 A5 1 2 C1 A C2 8 750 PSI 2 BORE : 7.875" ROD : 5.90" STROKE : 4.00" FROM HPU DUMP TO TANK TOP DRIVE BRAKE CALIPERS CLOSE C 4 1 11 SIGNAL BORE : 4.00" ROD : 1.75" STROKE : 12.00" 9 3 3 1000 PSI B5 A4 12 1000 PSI OPEN B4 "A13" #8 "GB13" #4 BORE : 4.00" ROD : 1.75" STROKE : 18.50" 501 GDP 600V MCC Main Breaker MS BLOWER MS L1 T1 L3 T1 L1 T1 503 L2 T2 L2 T2 L2 T2 504 L3 T3 L1 T3 L3 T3 505 THERMAL TRIP: 16 Amps MAGNETIC TRIP: 450 Amps LUBE PUMP MS MCC BUS CB1 506 WHITE 2 LINE MONITOR NO 732 C 730 TB11 1 509 L1 L2 L3 510 511 2 4 T1 L1 BLUE L2 T2 L2 T2 L1 T3 L3 T3 THERMAL TRIP: 3.5 Amps MAGNETIC TRIP: 55 Amps 5 T1 6 WHT-BLK 7 RED-BLK 8 9 918 10 734A 512 513 UV Trip CB1 A1 0030 11 RL 1 SCR E-Stop 705B 734 Orange GREEN 24V NC 514 3015 Console E-stop 3 ORANGE L3 508 515 BLACK TB70 1 RED THERMAL TRIP: 100 Amps MAGNETIC TRIP: 100 Amps 12 TB23 4 A2 TB 23:5 /936 MOTOR HEATER 13 LUBE HEATER 15 DC ONLY Brown 516 RL 1 SCR E-Stop Relay 517 TB14 518 16 BLACK WHITE RED 14 WHT-BLK 120 V (N) 526 TB3 650 1 651 2 T1 9 ORN-BLK 10 BLU-BLK 11 BLK-WHT 12 RED-WHT 13 GRN-WHT 14 BLU-WHT 15 BLK-RED T1 T1 L2 T2 L2 T2 T2 L3 T3 L3 T3 T3 TB20:1 907 TB21:1 924 L1 T1 L1 T1 T1 L2 T2 L2 T2 T2 L3 T3 L3 T3 T3 THERMAL TRIP: 25A MAGNETIC TRIP: 400A 16 MTR5 528 HPU1 20 HP 1760 RPM 19.3 A - 575V CAB 20 GREEN MTR6 WHITE BLACK 529 CB ** 120 V (L) 120 V (N) TB4 1 2 3 BLACK L1 WHITE N GREEN G L1 SOLA UPS M THERMAL TRIP: 25A MAGNETIC TRIP: 400A N HPU2 20 HP 1760 RPM 19.3 A - 575V G L2 L1 T1 L1 T1 M L2 T1 L1 T1 L3 T1 L1 T1 LUBE PUMP 2 HP 1750 RPM 2.7 Amp 8 GRN-BLK L1 3 527 537 7 RED-BLK M 525 536 CAB 49 6 3010 L1 120 V (L) 535 5 BLUE CAB 19 524 534 4 ORANGE 523 533 3 GREEN 522 532 LOCAL BLOWER 15 HP 3550 RPM 13.8 Amp 2 206 4 521 531 AUX MTR J TB90 CAB 48 1 CAB 22 CAB 23 11 520 14 205 3 519 530 TOPDRIVE MAST 502 507 SERVICE LOOP MAST 500 HPU COOLER 2 HP 1750 RPM 2.7 Amp MOTOR HEATER LUBE HEATER 901 902 903 904 905 TB 20 120V AC 906 907 TB3-1 120V AC (L) / 523 1F 600 PS1 POWER SUPPLY 120 VAC/24 VDC TB 20:1 / 1027 PLC 1A #12 AWG 908 909 10A 650 2F 3F 10A #12 AWG C 4F 606 5F 608 10A 910 TB 22 24VDC(+) 606 RDY L AC(L) NO N AC(N) 24VDC + G 24VDC - 1A 6F 911 726 10A 106 10A 3027 740 913 650 8F PS2 POWER SUPPLY 120 VAC/24 VDC 9F 2A 10F 914 #12 AWG #12 AWG 5A 915 608 5A 12F 916 609 626 917 13 658 RDY L AC(L) 740 2A 742 5A NO 728 24VDC + 742 G 24VDC - 743 708 TB 22:5 /3102 HPU SENSORS 6F 710 TB 22:6 / 3151 HPU1 STATUS 7F 712 8F F8 ISOLATOR/ INCLINE/PH 9F 716 TB 22:9 / 1735 ENCODER SELECT 10F 718 11F 720 12F F12 13F 142 14F 730 1A 107 N AC(N) 2A 2A 2A 14 2A 918 5A 15 919 TD 24V PS2 / 1805 5F 2A #14 AWG C 11F TD 24V PS1 / 1804 4F 2A 744 2A 702 10A 5A 656 2F 3F 741 7F 3027 700 5A 746 5A 912 1F TB 22:7 / 3021 CONSOLE PLC TB 22:10 / 3269 LUBE STATUS TB 22:11 / 3369 BLOWER STATUS/ CT TB 22:12 / MICROBOX TB 22:13 / 3416 HEATER OPTION E-STOP POWER 5A 15F 920 650 TB3-1 120V AC (L) / 523 921 658 1 922 TB3-2 120V AC (N) / 524 651 925 TB 21 120V AC(N) 651 1 601 F 605A 120V AC (N) 926 728 / 920 PLC PS (N) / 1028 605 605A 603 2 TB3:2 / 526 106 934 107 / 920 607 TB 23 0V DC RETURN 741 609 TB11:4 / 3023 3143 938 908 906 RL3:43 / 3151 HPU2 STARTER RL3:33 / 3143 HPU1 STARTER RL3:63 / 3360 BLOWER STARTER RL3:53 / 3260 LUBE STARTER 711 705A GDP PLC M1 2 I:1/0.1 1020 24V POWER SUPPLY #2 701 705 2 703 RL6 - A2 / 3145 TD RET PS1 / 1806 RL5 - A2 / 3117 TB9-4 / 1806 #14 AWG 932 5 RL8 - A2 / 3372 715 705B 705 3 713 RL2 - A2 / 1732 RL3 - A2 / 3011 6 3160 936 937 900 705 1 743 4 3365 935 903 1 I:1/0.0 1019 24V POWER SUPPLY #1 GDP PLC M1 TB11:6 / 3018 3 932 933 17 726 20 930 931 16 #12 AWG 928 929 2 726 19 924 927 2 amp 630A 120V AC (N) 926 18 923 926 CB3 605 3260 UV/ 515 0030 705C 705E 4 705F 705D 0030 621 5 6 RL2 - A2 / 1732 TB21:11 / 3421 TORQ,RPM 1001 1002 752 1003 753 ETHERNET PIN-OUT 1004 M CAB 30 1005 CAB 31 1006 1 - WHITE / GREEN 2 - GREEN 3 - WHITE / ORANGE 4 - BLUE 5 - WHITE / BLUE 6 - ORANGE 7 - WHITE / BROWN 8 - BROWN MANAGED ETHERNET SWITCH L+ 2119 2119 1928 6GK5310-0BA00-2AA3 1 8 1007 1008 754 754 754 24 VDC 1113 1009 RACK 0 GDP GDP-PS RACK 0 GDP GDP-CPU RACK 0 GDP GDP-1 RACK 0 GDP GDP-2 RACK 0 GDP GDP-3 DIGITAL INPUT 1011 #1 1012 #2 L1+ 1013 I-1/0.0 2 106 24V PS#1 924 1 O-1/0.0 GDP-5 8 ANALOG INPUT 8 ANALOG OUTPUT #4 #5 #3 L1+ 2 135 TD VFD E-STOP/LOCKOUT 3011 1 O-2/2.0 2 181 HOUR METER 3421 754 754 RACK 0 GDP GDP-4 L1 L1 1 2 AI-1/0 1014 I-1/0.1 3 107 24V PS#2 926 PROFIBUS PORT 1015 I-1/0.2 4 115 O-1/0.1 AUTO SLIDER REV 4202 O-1/0.2 3 4 134 139 BLOWER START 3362 O-2/2.1 LUBE PUMP START 3262 O-2/2.2 3 182 4 WIRELESS ENCODER 1736 SPARE 3 C 4 1016 I-1/0.3 5 114 SLIDER ENABLE O/P 4205 O-1/0.3 5 137 HPU COOLER START 3162 O-2/2.3 5 SPARE 5 1017 I-1/0.4 6 112 BLOWER CT 3369 O-1/0.4 6 132 HPU #1 START 3145 O-2/2.4 6 SPARE 6 1021 1022 753 L+ 109 M 110 1023 1024 TD ENCODER WIRED / WIRELESS 1712 WIRELESS ENCODER FAULT 1702 ETHERNET PORT 1025 7 133 HPU #2 START 3157 O-2/2.5 7 SPARE I-1/0.6 8 100 TD HPU E-STOP 3119 O-1/0.6 8 138 SLIDER ENABLE 3422 O-2/2.6 8 SPARE I-1/0.7 9 101 TD LUBE PUMP RUN 3269 O-1/0.7 9 136 HORN 3413 O-2/2.7 9 SPARE 750 120V AC 907 120V AC (N) 925 600 603 M L1 N GND L+ M C 8 I-1/1.0 12 102 TD BLOWER RUN 3369 I-1/1.1 13 108 TD HPU OIL LEVEL 3104 103 L1+ 754 O-1/1.0 12 754 L1+ 754 10 865 SCR FORWARD 866 SCR REVERSE 10 O-2/3.0 12 754 11 O-1/1.1 13 9 10 Comp + SPARE 12 13 TD HPU#1 RUN 3150 O-1/1.2 14 873 SCR 40 AMP FIELD O-2/3.2 14 C SPARE 754 755 1030 I-1/1.4 16 104 TD HPU#2 RUN 3162 111 O-1/1.3 15 TD LOCKOUT / E-STOP 3035 I-1/1.5 17 113 SCR FIELD LOSS I-1/1.6 18 109 TD ENCODER WIRED / WIRELESS 1712 WIRELESS ENCODER FAULT 1702 I-1/1.7 19 M 110 20 874 O-1/1.4 16 SPARE O-1/1.5 17 O-1/1.6 18 O-1/1.7 19 M SCR 15 AMP FIELD 14 SPARE 1012 1013 HPU HEATER LUBE HEATER 20 O-2/3.4 16 SPARE O-1/3.5 17 SPARE O-2/3.6 18 SPARE O-2/3.7 19 M SPARE 20 15 16 17 18 AI-1/16 19 M CH 0 TD TORQUE SIGNAL THIRD PARTY 0 (+)164B (-) 165B 11 (+)164C CH 1 TD RPM SIGNAL THIRD PARTY 0 (-) 14 165C 15 (+)164D CH 2 TD TORQUE SIGNAL THIRD PARTY 1 3522 149 AO-1/6 (-) 18 149 23 CH 4 INCLINEOMETER AO-1/8 (-) 165D (+) (-) 26 CH 3 TD RPM SIGNAL THIRD PARTY 1 3529 CH 4 TD TORQUE SIGNAL THIRD PARTY 2 149 (+) 27 CH 5 SPARE AO-1/10 (-) 149 (+) AI-1/12 B 165A 10 AO-1/4 CH 3 SPARE (-) (+) 890 (-) 3529 149 AI-1/10 SPARE O-2/3.3 15 AO-1/2 CH 2 SPARE (-) (+) (+)164A 3522 7 149 (+) AI-1/8 SPARE 6 CH 1 SPARE M - ana 11 O-2/3.1 13 (+) 11 L+ SIEMENS 6ES7321-1BH02-0AA0 751 7 AI-1/6 1026 1029 O-1/0.5 I-1/1.3 15 M 1028 HPU COOLER RUN 3164 I-1/1.2 14 L+ 1027 105 SIEMENS 6ES7331-7KF02-0AB0 1020 M 7 SIEMENS 6ES7322-1BH01-0AA0 1019 I-1/0.5 SIEMENS 6ES7322-1HH01-0AA0 SIEMENS 6ES7307-1KA02-0AA0 1018 3 149 (-) AI-1/4 SIEMENS 6ES7315-2EH14-0AB0 L+ CH 0 SPARE AO-1/0 AI-1/2 752 (-) 754 754 1 (+) SIEMENS 6ES7322-5HF00-0AB0 RACK 0 GDP 1010 (-) CH 6 SCR TORQUE FEEDBACK 149 (+) (-) CH 7 SCR RPM FEEDBACK 149 20 (+) (-) CH 5 TD RPM SIGNAL THIRD PARTY 2 30 31 AO-1/12 (+) 3800+ (-) 34 3800- 35 (+) 3801+ AO-1/14 (-) 38 M 3801- CH 6 INCLINOMETER THIRD PARTY CH 7 PIPE HANDLER POSITION THIRD PARTY 20 1031 1032 755 755 1033 1034 1035 WHITE RED TD R0 M4 SIGNAL 12 890 GREEN 1036 BLACK 1037 BLUE 1037 BLACK WHITE YELLOW INCLINOMETER W/ GATEWAY 24V 755 755 755 0 VDC 1132 1001 1002 1003 1004 1005 1006 1007 1008 1009 RACK 0 GDP 1010 GDP-6 1011 #6 1012 1013 L1+ 754 24 VDC 1009 21 3 197 WHITE 4844 4 196 RED 4842 1015 5 197 1016 6 198 RED 4843 1017 7 200 WHITE 4849 8 199 RED 4847 1019 9 200 1020 10 201 RED 4848 11 203 WHITE 4854 12 202 RED 4852 13 203 14 204 RED 4853 15 556 WHITE 16 557 RED RED 1014 CH 0 GRID TEMP 1 1018 CH 1 GRID TEMP 2 SIEMENS 6ES7311-7PF01-0AB0 1021 1022 1023 1024 1025 1026 1027 CH 2 ROOM TEMP CH 3 HPU TEMP 1028 17 1029 18 557 1030 M 40 1031 1032 1033 1034 1035 1036 1037 1037 0 VDC 1033 755 1700 1701 1702 1703 GDP 1704 TD TB1 1705 1 TB2:1 1707 2 TB2:2 1708 3 TB2:3 1709 4 TB2:4 1710 5 TB2:5 6 TB2:6 7 TB2:7 1714 8 TB2:8 1715 9 TB2:9 1716 10 TB2:10 1706 1711 1712 1713 1717 1718 1719 +VDC 1720 VFD TD 309TB8 GDP TB2 TD TB2 1 1 +VDC 1721 0VDC 2 1722 801 3 1723 1724 2 800 TO VFD DRIVE SIG(A) CHANNEL A SIG(A\) 11 12 4 5 802 803 MAST J BOX TD TB2 TD AUX BOX TD TB2 1 1 RED CAB 33 BLACK 2 2 3 3 4 4 YELLOW 5 5 YELLOW/WHITE 6 6 7 7 BLUE 8 8 BLUE/WHITE CHANNEL A TD ENCODER CAB 33 1725 6 1726 1727 1728 SIG(B) CHANNEL B SIG(B\) 13 7 14 8 1729 1730 804 805 CHANNEL B 9 9 10 10 1731 1733 1734 1735 1736 1737 715A 1732 NOTE: ***VFD TO GDP SHIELDS TO BE GROUNDED AT VFD*** ***ISOLATED AT GDP*** ***NOTE : GDP TO ENCODER SHIELDS GROUNDED AT GDP / ISOLATED AT TD*** DRILL FLOOR MAST SERVICE LOOP 1801 MAST CONTROL J-BOX 1802 GDP TD 24V S1 / 907 700 TD TB9 1 TOPDRIVE TD PLC J-BOX TB71 CAB13 BLACK 1 CAB 43 BLACK TD R1 13 1 I-0.0 1803 1804 D1 TB30 788 1 363 TD 24V S2 / 908 702 2 WHITE 2 WHITE 366 D2 2 1805 1806 TD RET S1 / 928 1807 TD RET S2 / 929 701 703 TD R1 13 2 I-0.1 3 4 RED 3 GREEN 4 RED 3 GREEN 4 789 24 VDC 5 1808 5 1809 6 ORANGE TB70 / 516 5 TB70 / 517 6 6 BLUE 7 1810 8 1811 1812 9 7 WHT-BLK 7 WHT-BLK 10 1813 8 RED-BLK 8 RED-BLK 1814 1815 1816 9 10 GRN-BLK ORN-BLK 9 10G 1817 11 1818 12 1819 1820 1821 1822 1823 1824 1825 1826 1827 1828 1829 1830 1831 1832 1833 1834 1835 1836 1837 1838 GRN-BLK ORN-BLK 0 VDC 1900 MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5 MODULE #6 MODULE #7 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 1901 1902 1903 ETHERNET 24V 0V 1 DO1 5 DO2 1 1904 DO1 5 HNDLR ROTATE FORWARD Q8.0 1905 320 322 24V 24V DO2 1 HNDLR ROTATE REVERSE Q8.1 DO1 5 HNDLR UNLOCK Q9.0 STAND JUMP Q9.1 334 316 24V 24V DO2 1 DO1 5 IBOP CLOSE Q10.0 IBOP OPEN Q10.1 314 312 24V 24V DO2 1 DO1 5 BUW CLOSE Q11.0 BUW OPEN Q11.1 310 308 24V 24V DO2 1 DO1 5 LINK TILT EXTEND Q12.0 326 328 24V 24V DO2 1 LINK TILT RETRACT Q12.1 DO1 5 HYDRAULIC OIL COOLER Q13.1 324 332 24V 24V DO2 1 LINK TILT FLOAT Q13.0 5 BRAKE Q14.0 BRAKE DUMP Q14.1 304 306 24V 24V 1906 + 1907 + 2 6 2 7 3 6 2 7 3 6 2 7 3 6 2 7 3 6 2 7 3 6 2 7 3 6 2 7 3 6 1908 1909 1910 - - 3 1911 0V 1912 0V 321 323 PE PE 0V 0V 335 317 PE PE 0V 0V 315 313 PE PE 0V 0V 311 309 PE PE 0V 0V 327 329 PE PE 0V 0V 325 333 PE PE 0V 0V 7 305 307 PE PE 1913 PE 1914 4 PE 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 1915 1916 1917 1918 1919 WAGO 750-375 TB30:7 TB30:1 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 0V MODULE #8 MODULE #9 MODULE #10 MODULE #11 MODULE #12 MODULE #13 MODULE #14 24V 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 2-DO 24V DC RACK 1 TOP-DRIVE 16-DI 24V DC RACK 1 TOP-DRIVE 4-AI 4-20mA RACK 1 TOP-DRIVE 1920 DI1 DO1 1923 DO2 24V POWER SUPPLY #2 DO1 DO2 DO1 DO2 DO1 DO2 DO1 363 366 DI3 DI4 DO2 AI1 3 1 5 TANK VENT Q15.0 1 SPARE Q15.1 5 1MM MANIFOLD COLD WEATHER Q16.0 1 2.5MM MANIFOLD COLD WEATHER Q16.1 344 1000 5 ELEVATOR OPEN Q17.0 1 ELEVATOR CLOSE Q17.1 1002 330 5 SPARE Q18.0 1 SPARE Q18.1 5 SPARE Q19.0 332 352 355 DI5 DI6 5 24V 24V 2 24V 6 24V 2 24V 6 24V 2 24V 6 24V 2 24V 6 WEIGHT PROX SWITCH DI7 6 DI8 PURGE PRESSURE SWITCH DI9 0V 0V 0V 0V 0V 0V 0V 0V DI10 10 0V AI3 SPARE 3 7 3 7 3 7 3 7 3 3 DI11 1001 1003 331 333 PE 4 PE PE 8 4 PE PE 8 4 PE PE 8 4 PE PE 8 4 409 SPARE DI13 PE DI14 13 8 HYDRAULIC SYS PRESS 12 SPARE 1933 7 SPARE DI12 11 1932 AI4 SPARE 7 1931 345 6 SPARE 9 0V M 2 8 7 1929 1934 M 375 1928 1930 SPARE 6 24V 2 5 SPARE TD HEIGHT PROX SWITCH 1926 1 PH LOCK SENSOR SPARE Q19.1 AI2 4 AIR PRESSURE SWITCH (AC ONLY) 1925 1927 2 24V POWER SUPPLY #1 1922 1924 DI2 1 1921 M 14 SPARE 4 M 8 SPARE 0V 1935 DI15 1936 15 DI16 16 SPARE 1937 1938 1939 1940 1941 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 WAGO 753-508 SPARE WAGO 750-1405 WAGO 753-455 2101 2102 OPERATOR INTERFACE PANEL 2103 2104 2105 2106 2107 2108 SIEMENS HMI SIMATIC PANEL PC IPC 677C 2109 2110 2111 2112 2113 ETHERNET 2114 2115 2116 2117 2118 2119 2120 ETHERNET / 1005 ETHERNET / 1005 2121 2122 2123 2124 2125 2126 120V AC (L) 2127 120V AC (N) 2128 2129 2130 2131 2132 2133 2134 2135 2136 2137 2138 PROFI_BUS CDL DB15 L N G 2200 MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5 MODULE #6 16-DI 24V DC RACK 3 CONSOLE 16-DI 24V DC RACK 3 CONSOLE 16-DI 24V DC RACK 3 CONSOLE 4-DO 24VDC RACK 3 CONSOLE 4-DO 24VDC RACK 3 CONSOLE 4-DO 24VDC RACK 3 CONSOLE 1 2201 24V 3213 3211 3 4 4 SLIDER REVERSE I4.1 8705 8706 4 DO1 4 5 2206 3 6 5 6 2 6 2208 3105 3104 7 8 7 8 TD IBOP OPEN I2.7 2209 3100 3216 9 10 9 - 3 7 2212 3114 3117 11 12 11 PE PE 13 14 13 8 2215 2216 3113 3116 15 16 15 12 24V 3206 3207 13 14 2 7 3 6 2 0V 7 3 0V 13 DO3 14 SPARE I5.4 SPARE I5.5 HNDLR BYP PL Q4.2 15 16 DO3 8 3402 16 DO4 4 HPU ALARM PL Q4.3 3301 LUBE OIL PL Q5.2 DO4 4 3302 SPARE I5.6 MODULE #8 MODULE #9 MODULE #10 MODULE #11 4-DO 24VDC RACK 3 CONSOLE 4-AO 0-10V DC RACK 3 CONSOLE 4-AO 0-10V DC RACK 3 CONSOLE 4-AI 4-20mA RACK 3 CONSOLE END MODULE RACK 3 CONSOLE 2222 AO1 SPARE Q20.0 AO2 SPARE Q20.1 AO1 5 RPM OUTPUT PQW272 AO2 1 RPM SETPOINT PQW274 AI1 5 RPM OUTPUT 3RD PARTY PQW280 AI2 1 RPM OUTPUT 3RD PARTY PQW282 3700+ 3701+ 5 SLIDER RPM SETPOINT PIW288 SLIDER TORQUE SETPOINT PIW290 3600+ 3602+ 8700 8702 M M 2225 2226 24V 24V 2 2227 M 6 M 2 2228 M 6 M 2 3700- 3701- 6 2 3600- 3602+ 6 8702 8704 AI3 AI4 2229 0V 2230 0V 3 AO3 AO4 3 7 2231 AO3 AO4 3 7 3 7 TORQUE OUTPUT TORQUE SETPOINT 3RD PARTY PQW278 PQW284 TORQUE OUTPUT PQW276 TORQUE OUTPUT 3RD PARTY PQW286 3702+ 3703+ 7 SPARE PIW292 SPARE PIW294 3601+ 3603+ 2232 2233 2234 DO3 SPARE Q20.2 4 DO4 M 8 2235 SPARE Q20.3 M 4 M 8 0V M 4 M 8 0V 4 M 8 0V 3702- 3703- 3601- 3603- WAGO 750-559 WAGO 750-559 2236 2237 2238 2239 2240 2241 WAGO 750-504 8 SPARE I5.7 MODULE #7 1 DO4 3303 0V 5 4 16 24V DO2 SPARE Q6.2 16 15 2221 2224 MOTOR TEMP PL Q5.3 WAGO 750-504 DO1 7 DO3 8 WAGO 750-504 1 0V I5.3 14 WAGO 750-1405 2223 6 SPARE 3550 3551 WAGO 750-1405 2220 24V 0V 3204 3101 WAGO 750-1405 WAGO 750-375 24V 12 SPARE I5.2 13 ELEVATOR CLOSE I5.7 24V 3650 12 I5.3 ELEVATOR OPEN I5.6 24V ELEVATOR CLOSED Q6.1 3403 I5.1 14 15 6 0V 3 11 SPARE I5.5 3500 SPARE 11 LIMIT INC I5.4 3401 5 BRAKE PL Q6.0 10 I5.1 LIMIT DEC 15 TD BRAKE I3.7 24V IBOP CLOSE PL Q5.1 10 SPARE I5.0 12 13 16 3300 2 3210 STANDJUMP I3.6 2217 3205 11 11 HNDLR UNLOCK JOYSTICK 2 - UP I3.5 3400 HPU ON PL Q5.0 SPARE I4.7 9 TORQUE LIMIT I5.2 14 DRILL ENABLED PL Q4.1 0V 3106 DO2 1 8 9 RPM LIMIT I3.3 HNDLR CW JOYSTICK 2 RT I3.4 10 8 SPARE I4.6 10 I3.1 HNDLR CCW JOYSTICK 2 - LT 3112 9 REV / FWD SWITCH 7 - LT I5.0 12 3115 3102 DO1 5 SPARE I4.5 7 SPIN-IN / ZERO JOYSTICK - LT I4.7 3103 9 LINK TILT FLOAT JOYSTICK 3 - RT LINK TIL RET JOYSTICK 3 - DN I3.2 2213 SPIN-OUT / PRE JOYSTICK - RT I4.6 10 LINK TILT EXT JOYSTICK 3 - UP I3.0 8 DO2 1 6 SPARE I4.4 7 7 DO1 5 ALARM PL Q4.0 6 5 MK-UP / INC JOYSTICK - UP I4.5 3202 IBOP CLOSE I2.6 5 6 BRK-OUT / DEC JOYSTICK - DN I4.4 8 SPARE I4.3 6 3201 7 - DO2 4 SPARE I4.2 3107 5 HPU2 START I2.5 + BUW CLOSE I4.3 3111 HPU1 START I2.4 + TORQUE / DRILL I4.2 3203 5 2219 3 2 1 2205 4 3214 3 HNDLR BYPASS I2.3 3200 2214 TRIP ENABLED I4.1 3215 2 1 SLIDER FORWARD I4.0 3404 5 2204 2211 DRILL ENABLED I4.0 3404 4 ALARM RESET I2.2 2210 1 2 0V 3 2207 2 1 PRESSURE SW I2.1 ETHERNET 1 2218 1 2 E-STOP I2.0 2202 2203 2 1 WAGO 750-455 WAGO 750-600 WAGO 750-504 SPARE Q6.3 2400 2401 2402 2403 2404 2405 2406 2407 2408 2409 2410 2411 2412 2413 2414 2415 2417 2418 2419 2420 2421 2442 DC R3 M4 O-0.1 5 3300 3300 DRILL ENABLED PL G 0010 O-0.3 8 3301 3301 A 2445 0010 2446 2447 DC R3 M5 O-0.2 4 3302 3302 LUBE OIL PL A 0010 8 A 0010 2449 3303 3303 MOTOR TEMP PL 2450 2451 DC R3 M4 O-0.0 1 3400 3400 ALARM PL R 0010 2452 2453 DC R3 M5 O-0.0 1 3401 3401 HPU ON PL R 0011 4 3402 3402 HANDLER BYPASS PL R 0011 TB40:18 3035 1 2458 3403 3403 TD BRAKE PL R 0011 2459 2460 DC R3 M5 5 2456 3500 3500 IBOP CLOSED PL R 0011 2423 O-0.1 WHITE 3700- BLACK 3701+ WHITE 3701- BLACK 3701+ WHITE 3701- BLACK 3700+ WHITE 3700- BLACK F5 WHITE 0005 BLACK F5 WHITE 0006 BLACK A RPM OUTPUT 2211 Channel 0 RPM ANALOG DC R3 M8 O-7/0- 2 B RPM OUTPUT 2212 RPM DIGITAL DC R3 M8 O-7/2+ 5 A RPM SETPOINT 2214 Channel 1 RPM DIGITAL DC R3 M8 O-7/2- 6 B RPM SETPOINT 2216 5 ELEV CLOSED PL TORQUE ANALOG DC R3 M8 O-7/4+ 3 A TORQUE OUTPUT 2218 Channel 2 TORQUE ANALOG DC R3 M8 O-7/4- 4 B TORQUE OUTPUT 2220 2461 2462 DC R3 M6 2422 3700+ 2454 2457 DC R3 M6 O-0.1 1 2455 DC R3 M4 O-0.0 O-7/0+ 2448 DC R3 M5 O-0.3 2443 2444 HPU ALARM PL RPM ANALOG DC R3 M8 3005 DC R3 M4 O-0.2 2416 2441 CONSOLE - TD MOTOR CONTROL JS 3650 3650 R 0011 2463 2464 2424 2465 2425 2466 2426 2467 2427 2468 2428 2469 2429 2470 2430 2471 2431 2472 2432 2473 2433 2474 2434 2475 2435 2476 2436 2477 2437 2478 TORQUE SETPOINT DC R3 M8 O-7/6+ 7 A TORQUE SETPOINT 2222 Channel 3 TORQUE SETPOINT DC R3 M7 O-7/6- 8 B TORQUE SETPOINT 2224 RPM GAUGE 24V 3032 OV 3037 24V 3032 OV 3037 A B TORQUE GAUGE A B CONSOLE - 3RD PARTY RPM / TORQUE DC R3 M9 O-7/0+ 1 3600+ BLACK 4-20mA RPM ISOLATOR 1 1 RPM OUTPUT 0-10VDC Channel 0 DC R3 M9 O-7/0- 2 3600- BLACK 2 RPM OUTPUT 0-10VDC 4-20mA TRQ ISOLATOR 2 DC R3 M9 O-7/0+ 3 3601+ BLACK 1 TRQ OUTPUT 0-10VDC Channel 2 DC R3 M9 O-7/0- 4 3601- BLACK 2 TRQ OUTPUT 0-10VDC 4-20mA TRQ ISOLATOR 1 24V 24V OV 0V F6 BLACK 0V BLACK 7 8 4-20mA ISOLATOR 2 24V 24V OV 0V F6 BLACK 0V BLACK 4-20mA RPM ISOLATOR 1 3 4 5 6 7 8 3RD PARTY TB 640 BLACK + 641 BLACK - 642 BLACK + 643 BLACK - 644 BLACK + 645 BLACK - 646 BLACK + 647 BLACK - 1 2 3 4 4-20mA TRQ ISOLATOR 2 3 4 5 6 5 6 7 8 3000 OPTIONAL GDP 3001 DRIVE LOCKOUT RL12 705 GDP PLC M0 O-0.0 3002 2 135 A1 1025 E-STOP / L.O. SIGNAL 3162 A2 24VDC 3003 CONSOLE 3004 3005 TD TB11 732 516 3006 1 TB23:4 / 935 734A A2 LOCKOUT RELAY RL3 TB23:7 / 933 901 901 3014 3017 901 A2 2 WHITE 2 2 3 4 205 111A 111 CP 3 4 CP 1 2 1 206 744 4 742 3 RED 3213 3 1 1 2 2 1 2 TOP DRIVE LOCK-OUT PB1 740 1 2 3 4 I-2.0 TD LOCKOUT/E-STOP 744 GDP PLC M1 I-1/1.4 901 1025 16 111 E-STOP / L.O. SIGNAL 0V DC TB23:6 / 931 711 24V DC TB22:1 / 912 712 4 GREEN 4 5 ORANGE 5 AC ONLY 6 BLUE 6 FAULT RELAY CR2A 7 WHITE/BLACK 7 8 RED/BLACK 8 9 GREEN/BLACK 9 3018 3019 3020 3021 A1+ A2- 0001 740 740 3022 3023 TD TB12 3 850 11 3024 4 851 14 10G ORANGE/BLACK 10G 3025 3026 3027 1F 3028 2F 2A FUSE F1 2A FUSE F2 2A FUSE F3 2A FUSE F4 2A FUSE F5 2A FUSE F6 PLC 24V 2216 ETHERNET 3029 3030 3031 3032 3033 3034 3035 3036 3037 3F 4F 5F 6F 0V DC 17 18 19 20 0002 0010 0011 0034 0035 0036 0037 3005 INPUT 24V 3531 INPUT 24V 3402 GUAGE 24V 2470,2474 SPARE PLC 0V 2218 21 2413 22 2225 23 2225 2225 2225 0038 0039 0040 R E-STOP LIGHT 3033 PB2 TD TB14 DC R3 M1 A1 1 734 24VDC CP 33 34 43 44 3013 3 713 CP 13 14 23 24 3012 3016 1 A1 TD TB14 3010 3015 BLACK 734 SCR E-Stop RL1 705B 3009 3011 CAB 32 0010 732 DC ONLY 3007 3008 E-STOP PB2 TB40 RPM METER 0V 3571 TORQUE METER 0V 3575 ETHERNET SWITCH 0V 3575 0010 2402 3034 GDP 3100 3101 3102 TD TB 10 708 +24VDC TB22:5F / 910 3105 1 TB1 CAB 82 BLK RED 1 RL5 HPU E-STOP 705 3153 A2 100A A1 2 WHT I-0.6 8 3145 2 3147 RED BLUE 3 3108 GDP PLC M1 I-1.0 13 108 4 GREEN BLK 4 5 3112 6 ORANGE HPU OIL LEVEL FS1 5 BLUE 6 7 7 HPU OIL TEMP WHT RED RED GDP PLC 15 HPU TEMP 557 16 M6 3116 8 RED-BLK 8 18 557 3117 9 3118 10 3119 GRN-BLK 14 11 4 3 132 O -0.4 HPU1 BREAKER 710 24 Vdc TB22:6F / 912 3120 103 103 13 34 3151 RL3 LOCKOUT RELAY 903 24 Vdc TB22:17 / 920 14 RL7 HPU2 RELAY RL7 A2 / 3153 GDP PLC M1 14 I -1.2 905 44 24 23 11 905A GDP PLC M2 7 HPU2 START 133 O -0.5 A1 1014 705 705 RL6 A2 / 3146 714 HPU1 STARTER RL8 A2 / 3363 714A 33 104 104 13 34 14 GDP PLC M1 15 I -1.3 3160 RL11 HPU COOLER RELAY 905 24 Vdc 3152 11 5 137 O -0.3 A1 1013 HPU COOLER BREAKER 710 24 Vdc TB22:6F / 912 A2 705E A1 3166 TD PLC J-BOX 3126 3127 705 705 RL10 A2 / 1736 HPU COOLER STARTER ISO 1 A 105 105 13 34 14 GDP PLC M1 7 I -0.5 3128 3131 + 408 BROWN 24V TB30:3 PT1 + BLK 409 410 RED 24V 3136 3137 7 SIGNAL - TD R1 M15 CH0 PT1 + BLK 411 412 RED 24V TB30:3 GND1 GND T1 L2 T2 L2 T2 T2 3168 L3 T3 L3 T3 T3 L1 T1 L1 T1 T1 L2 T2 L2 T2 T2 L3 T3 L3 T3 T3 T1 L1 T1 THERMAL TRIP: 25A MAGNETIC TRIP: 400A 3171 MTR5 1 SIGNAL - 3174 3177 3178 L1 MTR6 M THERMAL TRIP: 25A MAGNETIC TRIP: 400A 3175 3176 HPU1 20 HP 1760 RPM 19.3 A - 575V CAB 20 3173 GND - T1 3167 3172 TB30:3 GND1 HYDRAULIC RETURN PRESSURE L1 3170 TD R1 M14 CH3 HYDRAULIC SYSTEM PRESSURE CAB 19 T1 L1 3169 3133 3135 SIGNAL - GND 3132 3134 5 GND1 3129 3130 PT1 WHITE 407 - HPU COOLER STATUS 1018 M TD R1 M15 CH1 HYDRAULIC TEMPERATURE 0 Vdc TB23:2 / 935 A2 RL11 710E 33 HPU COOLER STARTER 910 14 GDP PLC M2 HPU COOLER START 3165 TOPDRIVE HPU2 RUNNING STATUS 1017 MCC BUS 3125 0 Vdc TB23:2 / 931 A2 RL7 HPU2 BREAKER 24 Vdc TB22:8F / 914 A2 705B A1 14 3157 3164 3124 HPU1 RUNNING STATUS HPU2 STARTER 3160 3155 3156 RL5 HPU E-STOP RELAY 904 43 3163 3123 TB23:3 / 930 1016 3150 3162 3122 0 Vdc TB23:2 / 931 A2 705 705 HPU1 STARTER 710A 33 3161 3121 A2 705A A1 RL6 3159 10 902A 14 A1 3158 9 ORG-BLK 13 1013 3154 3114 902 34 HPU1 STARTER 3149 3153 6 WHT-BLK RL6 HPU1 RELAY GDP PLC M2 HPU1 START 3152 3113 556 901 33 3148 LEVEL SWITCH OPENS ON LOW LEVEL 1021 3111 3115 900 24 Vdc TB22:17 / 920 RL5 HPU E-STOP RELAY 3144 100 3 HPU LEVEL SWITCH RL3 LOCKOUT RELAY 3146 1013 3107 3110 3143 GDP PLC M1 HPU E-STOP GDP PANEL 3142 E-STOP PB1 705 TB23:2 / 931 3106 3109 3141 BLK 3103 3104 HPU HPU J-BOX HPU2 20 HP 1760 RPM 19.3 A - 575V M L2 T1 L1 T1 L3 T1 L1 T1 HPU COOLER 2 HP 1750 RPM 2.7 Amp 3200 3241 3201 3242 TOP DRIVE 3202 3203 GEARCASE 3244 JBOX 3204 3245 TD R1 M17 CH 0 3205 3206 3243 WHT WHT CAB 76 432 LUBE OIL TEMP 3207 RED 431 RED 433 RED RTD7 1 MEAS LEAD (-) 2 MEAS LEAD (+) 3208 3246 3247 3248 3249 3209 LUBE OIL TEMP 3250 3210 3251 3211 3252 3212 3253 3213 3254 TOPDRIVE 3214 3255 3215 3256 TD R1 M16 CH0 3216 3217 3218 LUBE OIL FLOW PT1 + BLK 401 402 RED 24V 3221 3222 TB30:4 GND TD R1 M15 CH3 LUBE PRESS PT2 BEFORE + FILTER BLK 403 404 RED 24V 3225 3226 7 SIGNAL - TD R1 M15 CH2 406 RED 24V BLK TB30:4 GND3 GND 3260 RL3 L.O. AUX. BLOCK 3 SIGNAL - 906 24 Vdc TB20:18 / 920 907 53 54 RL9 LUBE RELAY 907 LUBE PUMP STARTER 705D 907A 11 A1 14 A2 0 Vdc / TB23:3 936 3261 3263 GND LUBE PRESS PT3 AFTER + FILTER GDP PANEL 3262 TB30:4 GND2 405 3257 3259 GND1 3223 3224 SIGNAL - 3258 3219 3220 1 GDP PLC M2 LUBE START 3265 3267 3227 3268 3228 3269 3229 3270 3230 3271 3231 3272 3232 3273 3233 3274 3234 3275 3235 3276 3236 3277 3237 3278 O-2/0.2 139 A1 RL8 / 3363 RL10/ 1736 RL9 LUBE PUMP BREAKER 24 V TB22:10F / 914 A2 705 705 1020 3264 3266 4 718 718A 33 34 LUBE PUMP STARTER 718A 11 101 14 GDP PLC M1 9 I-1/0.7 1014 LUBE RUNNING STATUS 3300 3341 3301 3342 3302 3343 3303 3344 3304 3345 3305 3346 3306 3347 3307 3348 3308 3349 OPTIONAL (SCR) 3309 3310 3350 FOR A DIFFERENTIAL PRESSURE SWITCH SET AT 4.5" OF WATER DECREASING FOR A PRESSURE SWITCH SET AT 6" OF WATER DECREASING TOPDRIVE 3311 3312 3313 3314 3315 3316 3317 T.D LOW AIR PURGE PS2 3 TD R1 M13 352 4 351 PLC J-BOX WHITE 3 I-0.2 3351 3352 3353 3354 3355 BLACK SWITCH OPENS ON LOW PRESSURE 3356 24V T.D AIR PRESSURE PS 3357 GDP PANEL 3358 3318 3359 3319 3360 3320 3361 3321 3362 3322 3363 3323 3364 3324 3365 3325 3366 3326 3367 3327 3368 3328 3369 RL3 L.O. AUX. BLOCK 908 24 Vdc TB20:19 / 918 GDP PLC M2 BLOWER START 909 63 3 O-0.1 RL8 BLOWER RELAY 909 64 3370 3330 3371 3331 3372 3332 3373 3333 3374 3334 3375 3335 3376 3336 3377 3337 3378 A2 A2 705 RL9 A2 / 3263 RL8 BLOWER BREAKER 720 720A 33 BLOWER STARTER 720A 102 13 34 14 0 Vdc / TB23:4 / 935 RL7 A2 / 3154 705 GDP PLC M1 12 I-1.0 BLOWER RUNNING STATUS 1015 BLOWER CT RELAY 720 112 1 3329 A1 14 A1 1015 24 Vdc TB22:11 / 915 705C 909A 11 134 BLOWER STARTER 2 GDP PLC M1 6 I-0.4 1026 BLOWER CT RELAY STATUS 3400 CONSOLE 3401 3402 OFF 3031 3441 SW4 TRIP 3442 DRILL DC R3 M2 3214 F4 3214 3403 3404 2 TRIP 3543 1922 3444 DC R3 M2 3215 F4 3443 I-0.1 3215 1 3445 I-0.0 DRILL 1923 3405 3446 3406 3447 3407 3448 3408 3449 3409 3450 3410 3451 3411 3452 3412 3453 3413 3454 3414 3455 3415 3456 3416 3457 3417 3458 3418 3459 3419 3460 3420 3421 3422 3461 PLC_GDP_M3 O - 0.0 1013 2 181 HOUR METER 621 A1 A2 HOUR METER HM A2 / 932 3462 3463 3423 3464 3424 3465 3425 3466 3426 3467 3427 3468 3428 3469 3429 3470 3430 3471 3431 3472 3432 3473 3433 3474 3434 3475 3435 3476 3436 3477 3437 3478 CONSOLE - TD MOTOR CONTROL JS 3519 F4 F4 1 JS1-LEFT 3 3102 DC R3 M2 3102 8 I-4.7 3404 SPIN-IN / DRILL ZERO F4 1 JS1-RIGHT 3 3103 3513 F4 1 DC R3 M1 3 3204 3204 8 DC R3 M2 3103 7 I-4.6 SPIN-OUT / PRESET JS1-UP F4 1 3 3104 DC R3 M2 3104 6 I-4.5 MAKE-UP / INCREASE F4 F4 JS1-DOWN 1 3 3105 GDP DC R3 M2 3105 5 I-4.4 BREAK-OUT / DECREASE SW7-LEFT DC R3 M2 4247 F4 F4 3106 3106 9 I-5.0 DRILL REV / FWD F4 SW 5 DC R3 M2 3544 4242 F4 F4 3107 3107 4 O-0+ 3 164A 1 TO DRILLING / MUDLOGGER RECORDER RIG MUDLOGGER + TORQUE Channel 0 I-4.3 BUW CLOSE F4 TD TB 13 GDP PLC M5 GDP PLC M5 O-0 - 6 165A 2 TORQUE MUDLOGGER SUPPLIED BY CUSTOMER SW 7 DC R3 M2 F4 3502 F4 3111 3111 3 I-4.2 TORQUE / DRILL F4 TD TB 13 GDP PLC M5 O-2+ 7 164B 3 RECORDER / MUDLOGGER RIG MUDLOGGER + RPM Channel 1 GDP PLC M5 O-2 - SW 7 DC R3 M2 F4 F4 3205 3205 10 10 165B 4 RPM SUPPLIED BY CUSTOMER I-5.1 DC R3 M2 F4 MUDLOGGER - RPM LIMIT SELECT 221 SW 7 3206 3206 11 I-5.2 TORQUE LIMIT SELECT SW 7 TD TB 13 GDP PLC M5 O-4+ 11 164C 5 TO DRILLING / MUDLOGGER RECORDER RIG MUDLOGGER + TORQUE DC R3 M2 F4 3207 3207 12 I-5.3 LIMIT DECREASE SW 7 DC R3 M2 F4 3208 3208 13 Channel 2 GDP PLC M5 O-4 - 14 165C 6 TORQUE MUDLOGGER SUPPLIED BY CUSTOMER I-5.4 LIMIT INCREASE SW X DC R3 M1 3028 F3 F3 3200 3200 3 I-2.2 ALARM RESET SW 7 TD TB 13 GDP PLC M5 O-6+ 15 164D 7 RECORDER / MUDLOGGER 3201 3201 5 I-2.4 HPU1 START SW 7 DC R3 M1 4000 F3 F3 3202 3202 6 I-2.5 HPU2 START RIG MUDLOGGER + RPM DC R3 M1 F3 Channel 3 GDP PLC M5 O-6 - RPM 18 165D I-3.6 STANDJUMP 2212 F4 8 MUDLOGGER SUPPLIED BY CUSTOMER 3900 3941 3901 3942 3902 3943 3903 3944 3904 3945 3905 3946 3906 3947 3907 3948 3908 3949 3909 3950 3910 3951 3911 3952 3912 3953 3913 3954 3914 3955 3915 3956 3916 3957 3917 3958 3918 3959 3919 3960 3920 3961 3921 3962 3922 3963 3923 3964 3924 3965 3925 3926 3927 3928 3929 3966 TOPDRIVE PLC J-BOX 3967 BUW GRIPPER OPEN SOL10A TD R1 M4 O-0.1 5 O-0.1 7 308 309 CAB 54 BLACK 2-H + - WHITE 3971 BUW GRIPPER CLOSE SOL10B 3931 3933 3969 3970 GREEN 3930 3932 3968 O-0.0 1 O-0.0 3 310 311 CAB 55 BLACK WHITE GREEN 2-H + - 3972 3973 3974 3934 3975 3935 3976 3936 3977 3937 3978 4000 4001 CONSOLE - TD PIPE HANDLER CONTROL JOYSTICK JS2-LEFT 3536 F3 3112 12 I-1.3 JS2-RIGHT 3113 3113 13 JS2-UP 4005 3116 3116 14 JS3-UP 4302 3114 S1-1 4009 3114 9 S1-2 3115 3115 11 S2-2 4011 F3 3117 3117 DC R3 M1 4053 DC R3 M1 F3 3203 3203 4018 4 I-0.3 4 I-0.3 4019 TB30:9 4020 TB30:3 356 0V 354 24V 4023 4064 4025 HANDLER UNLOCK 4026 O-0.0 3 HANDLER UNLOCK SOL02B 2-H + - CAB 53 BLACK 335 WHITE 4067 GREEN 4068 4028 4029 4030 TD R1 M1 HANDLER ROTATE FORWARD 4031 O-0.0 1 O-0.0 3 320 321 4033 4035 4036 4037 CAB 60 BLACK 2-H - + WHITE TD R1 M1 HANDLER ROTATE REVERSE O-0.1 O-0.1 5 7 322 CAB 61 BLACK 323 WHITE GREEN 4070 4071 4072 GREEN 4032 4034 4066 4069 HANDLER ROTATE FORWARD SOL09A 4073 HANDLER ROTATE REVERSE SOL09B 2-H + - YEL/WHT 442 BLU 443 BLU/WHT A /A 2 6 B ENCODER /B Z /Z 8 13G GND + A /A B /B 4065 334 4027 441 4062 4063 1 5 YEL 4059 4022 O-0.0 I-5 SHIELD 4061 TD R1 M2 1 TD R1 M18A 4055 BRWN BLU 4024 I-5 TD R1 M18B 4060 BLK 4021 0V 440 4058 HANDLER LOCK SENSOR PROX2 355 - - TOP DRIVE TD R1 M13 1024 PPR + DUAL OUTPUT 4057 PLC J-BOX HANDLER LOCK STATUS RED BLK 347 TD R1 M18A 4054 4056 HANDLER BYPASS 4016 CAB 74 I-1.1 LT FLOAT 4014 346 4051 4052 4013 4017 4050 I-1.2 10 5 4049 LT RETRACT JS3 - RIGHT I-5 I-5 I-1.0 DC R3 M1 F3 S2-1 4048 LT EXTEND JS3-DOWN 1 I-5 DC R3 M1 F3 I-5 4047 UNLOCK 4007 PIPE HANDLER ENCODER 24V TD R1 M18B 4046 I-1.5 4006 4015 4045 DC R3 M1 F3 PLC J-BOX 4044 I-1.4 PH RIGHT 4004 4012 4043 DC R3 M1 F3 4003 4010 4042 PH LEFT 4002 4008 4041 DC R3 M1 3112 4074 4075 4076 4077 4078 Z /Z 4100 4101 4102 4103 CONSOLE - TD PIPE HANDLER CONTROL JS 4104 4105 4106 JS3-UP F3 4302 1 3 DC R3 M1 3114 3114 4108 F3 1 JS3-DOWN 3 DC R3 M1 3115 3115 4109 F3 1 JS1-RIGHT 3 4111 4113 4114 4115 4116 4117 TOPDRIVE PLC J-BOX TD R1 M5 4120 O-0.1 5 4121 0V DC 7 4123 4124 4125 4126 4127 4130 4131 4132 4133 4134 4135 4136 4137 328 329 LINK TILT RETRACT CAB 64 BLACK LINK TILT RETRACT SOL03B 2-H + WHITE GREEN LINK TILT EXTEND TD R1 M5 O-0.1 1 326 CAB 63 BLACK 0V DC 3 327 WHITE LINK TILT EXTEND SOL03A 2-H + GREEN LINK TILT FLOAT TD R1 M6 O-0.0 1 0V DC 3 4128 4129 I-3.2 DC R3 M1 3117 3117 10 I-3.1 LINK TILT FLOAT 4112 4122 11 LINK TILT RETRACT 4110 4119 I-3.0 LINK TILT EXTEND 4107 4118 9 LINK TILT FLOAT 324 CAB 62 BLACK 325 WHITE GREEN SOL04A 2-H + CONSOLE 4200 4241 4201 4242 4202 4243 4203 4244 4204 4245 4205 4246 4206 4247 4207 4248 4208 4249 4209 4250 4210 4251 4211 4252 4212 4253 4213 4254 4214 4255 4215 4256 4216 4257 4217 4258 4218 4259 4219 4260 4220 4261 4221 4262 4222 4263 4223 4264 4224 4265 4225 4266 4226 4267 4227 4268 4228 4269 4229 4270 4230 4271 4231 4272 4232 4273 4233 4274 4234 4275 4235 4276 4236 4277 4237 4278 F3 3514 IBOP CONTROL VALVE SW3 DC R3 M1 CLOSE OPEN A1 3216 A2 8 I-2.7 IBOP OPEN SW DC R3 M1 F3 3511 3100 B1 B2 TD R1 M3 5 O-0.2 7 0V DC IBOP CONTROL VALVE OPEN SOLENOID "A" 312 313 CAB 56 BLACK (OPTIONAL) 2-H + - WHITE GREEN IBOP OPEN IBOP CONTROL VALVE CLOSE SOLENOID "B" O-0.3 0V DC IBOP CLOSE 1 314 CAB 57 BLACK 3 315 WHITE GREEN I-2.6 IBOP CLOSE SW TOPDRIVE PLC J-BOX 7 2-H + - (OPTIONAL) 4300 CONSOLE TOP DRIVE BRAKE SW8 OFF ON 4301 4302 4303 DC R3 M1 F3 4008 3101 1 2 4304 4305 4306 4307 4308 4309 4310 TOPDRIVE 4311 4312 PLC J-BOX 4313 4314 TOP DRIVE BRAKE TD R1 M7 SOL01B 1 O-0.0 BLACK 304 2-H + 4315 4316 4317 3 0V DC - WHITE 305 TOP DRIVE BRAKE GREEN 4318 4319 4320 4321 TOP DRIVE BRAKE DUMP TD R1 M7 O-1/0.3 SOL01C 5 BLACK 306 2-H + 4322 4323 4324 7 0V DC - WHITE 307 TOP DRIVE BRAKE DUMP VALVE GREEN 4325 4326 4327 4328 TD R1 M17 MEAS LEAD (-) 6 CAB 78 WHT 434 BRAKE TEMP 4329 4330 4331 4332 4333 4334 4335 4336 4337 16 I-3.7 T.D BRAKE SW MEAS LEAD (+) BRAKE TEMP 5 RED 435 4800 4801 4841 PLC J-BOX MOTOR AC 5GEB20 4802 4803 4804 4805 4843 +AI 1 1 417 WHT TD R1 M18 CH0 2 4844 WHT TD R1 M18 CH0 -AI 1 418 RED A RTD 4806 4808 4809 WHT 4810 RED 4849 SPARE RTD 4811 +AI 3 3 WHT TD R1 M18 CH1 -AI 3 4 4854 420 421 RED B RTD2 4859 WHT 4819 RED 4820 SPARE RTD 4860 4861 4821 4862 +AI 2 5 423 WHT TD R1 M18 CH2 -AI 2 6 4863 WHT TD R1 M18 CH2 424 RED C RTD2 4825 4864 4865 4866 4826 4827 4856 4858 WHT 4818 4824 4855 4857 4817 4823 4851 4853 WHT TD R1 M18 CH1 4816 4822 4850 4852 4812 4815 4846 4848 WHT 4814 4845 4847 4807 4813 4842 4867 WHT 4828 WHT 4829 RED 4868 SPARE RTD 4869 4870 4830 4871 4831 4872 4832 4873 4833 4874 4834 4875 4835 4876 4836 4877 4837 4878 CONSOLE 4200 4201 4241 TOPDRIVE 4242 F3 ELEVATOR CONTROL VALVE SW A1 4202 WEIGHT SENSOR LIMIT SWITCH TD R1 M13 WEIGHT SENSOR SW 6 I-0.5 375 4205 GND 376 4206 TB30:4 374 GND 24V BLU BLK GRN 4244 4245 4246 4248 4208 4249 4209 4250 4210 4251 4211 4252 4212 4253 4213 4254 4255 TOPDRIVE 4215 4256 4216 4257 4217 4258 4218 4219 4220 4221 TD R1 M16 ELEVATORS PT4 CLOSED + BLK 460 461 RED 24V SIGNAL - 4259 4260 TB30:4 GND2 GND 5 4261 4262 4222 4263 4223 4264 4224 4265 4225 4266 4226 4267 4227 4268 4228 4269 4229 4270 4230 4271 4231 4272 4232 4273 4233 4274 4234 4275 4235 4276 4236 4277 4237 4278 15 I-5.6 ELEVATOR OPEN SW 4247 4207 4214 3550 A2 4243 4203 4204 DC R3 M2 CLOSE OPEN TOPDRIVE PLC J-BOX TD R1 M10 O-17.0 1 0V DC 3 ELEVATOR CONTROL VALVE OPEN SOLENOID "A" 330 331 ELEVATOR OPEN BLACK (OPTIONAL) 2-H + - WHITE GREEN ELEVATOR CONTROL VALVE CLOSE SOLENOID "B" O-17.1 0V DC 5 332 BLACK 7 333 WHITE ELEVATOR CLOSE GREEN 2-H + - (OPTIONAL) 2000 2001 2002 2003 2004 MODULE #1 MODULE #2 MODULE #3 MODULE #4 MODULE #5 16-DI 24V DC RACK 4 CONSOLE 4-DO 24VDC RACK 4 CONSOLE 4-AI 4-20mA RACK 4 CONSOLE INCREMENTAL ENCODER INTERFACE RACK 4 CONSOLE END MODULE RACK 4 CONSOLE 1 2005 2006 2007 2 1 2 MUD PUMP RUN STATUS DW ANTI COLLISON PROX SW ETHERNET 24V 3750 3751 3 4 0V DO1 3 1 5 2008 2009 DO2 AI1 AI2 A A/ 24V 0V 4 TD CALIBRATION SW UPPER LIMIT OVER RIDE 3752 3753 5 6 1 5 ANTI COLLISION RELAY 1 CUT AND SLIP 5 1 LT BAILS INCLINOMETER 5 5 955 950 5 1 DRAWORKS ENCODER 951 954 6 ZONE MNGMT BYPASS 2010 + 2011 + 2 0V 3754 7 6 8 0V 2 7 M 6 M 2 B 6 952 9 2014 DO3 7 11 6 953 AI3 7 3 8 4 AI4 LTCH GATE 7 3 7 3 8 4 8 4 7 UPPER LIMIT INDICATION PL 12 11 2016 DO4 3 2015 N2 10 - 3 2 10 9 - N1 6 8 2012 2013 B/ 2 12 2017 PE 2018 4 13 PE 8 14 13 0V 14 4 0V M 2019 M REF SHLD 8 0V 15 2020 16 15 16 2021 WAGO 750-375 2022 WAGO 750-1405 WAGO 750-504 WAGO 750-455 WAGO 750-637-000-0001 WAGO 750-600 (OPTION) 2023 TB24/0V 2A FUSE 7F F7 2024 2025 2026 +VDC 0VDC 2027 954 955 MOD1-B MOD1-B WHITE RED TD R4 M3 CH0 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 DRAWORKS ENCODER SIG(A) CHANNEL A SIG(A\) 950 951 MOD1-A SIGNAL 1 GREEN BLACK MOD1-A YELLOW BLUE SIG(B) CHANNEL B SIG(B\) 952 953 MOD1-A MOD1-A BLACK 24V ZONE MNGMNT BYPASS SW TB30:2 WHITE INCLINOMETER W/ GATEWAY DC R4 M1 F4 F4 F4 3754 3754 5 I-0.5 ZONE MGMT BYPASS CONSOLE - TD MOTOR CONTROL JS SLIDER CONSOLE - SLIDER RPM / TORQUE 4-20mA RPM ISOLATOR 1 5 6 3RD PARTY TB 642 BLACK 643 BLACK 3 1 JS1-LEFT 3 3102 DC R3 M2 3102 8 JS1-RIGHT 1 3 3900 3901 4 1 1 2 DC R3 M2 3 3104 4-20mA TRQ ISOLATOR 2 6 SLIDER TB 3900 JS1-UP 5 I-4.7 SPIN-IN / DRILL ZERO 3104 6 I-4.5 3902 3 MAKE-UP / INCREASE 646 BLACK 647 BLACK 7 JS1-DOWN 1 3 8 SW7-LEFT 3903 3901 DC R3 M2 3106 3106 9 I-5.0 DRILL REV / FWD 3902 TOP DRIVE BRAKE SW8 OFF ON DC R3 M1 3101 1 2 16 I-3.7 T.D BRAKE SW 3903 4 CONSOLE - 3RD PARTY INCLINOMETER/PH POSITION DC R0 M5 O/0-10v 31 3800+ BLACK 4-20mA INCLINOMETER ISOLATOR 1 1 INCLINOMETER OUTPUT 0-10VDC Channel 0 DC R0 M5 O/0-10v 34 3800- BLACK 2 INCLINOMETER OUTPUT 0-10VDC 4-20mA PIPE HANDLER ISOLATOR 2 DC R0 M5 O/0-10v 35 3801+ BLACK 1 PH OUTPUT 0-10VDC Channel 0 DC R0 M5 O/0-10v 38 3801- BLACK 2 PH OUTPUT 0-10VDC 24V 24V OV 0V F8 BLACK 0V BLACK 4-20mA INCLINOMETER ISOLATOR 1 7 8 4-20mA PIPE HANDLER ISOLATOR 2 24V 24V OV 0V F8 BLACK 0V BLACK 4-20mA INCLINOMETER ISOLATOR 1 3 4 7 8 3RD PARTY ZONE TB 962 BLACK + 963 BLACK - 963 BLACK + 964 BLACK - 1 2 4-20mA PIPE HANDLER ISOLATOR 2 3 4 3 4 GD M 5 0 0 / 6 5 0 T OP D RI V E 4D Rig Specific Rig Specific Index Drawing No. Revision Description A101878 01 MID MAST KIT A101873 01 A101823 01 A101762 02 A101855 01 A500308 01 A500431 01 A500646 01 GDM 142’ MAST TRACK ASSEMBLY IBOP VALVE ASSEMBLY 7.70 OD 6 5/8 REG X 6 5/8 REG ASSEMBLY, 6.63” VALVE CLAMP A500645 01 ASSEMBLY, 7.70” VALVE CLAMP M500526 02 A500274 02 A500296 02 A500276 01 GOOSENECK WELDMENT ODS, 7.5K PSI WP, WIRELINE ACC., GDM500 ASSEMBLY, GUIDE RUNNER TRACK. GDM 500 GDM TRAVEL STAND SEA CAN TRAVEL BAIL CLAMP ASSY, 350T, GDM A500275 01 BAIL CLAMP ASSY, 500T, GDM A800353 01 A500309 02 BAIL CLAMP ASSY 750T/850T, GDM CONTROL PANEL, GDP A500315 01 HMI J-BOX GDM 500T GDM500650 Rev. 12 RAIL, SERVICE MOUNTADJUSTABLE TORQUE REACTION ASSEMBLY GEN 2 TORQUE REACTION ASSEMBLY WITH CLAMP ON BEAM SET 10’ TRACK ASSEMBLY 4-7 8 5 6 7 4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 D GDM TRACK REF. 11 13 12 21" GIRT REF. 1 7 C 5 15 4 14 10 6 3 2 20 2 3 PART NUMBER M500461 M104947 M104946 M100716 M100727 M100726 M100834 M100146 M100325 M104752 008121.1648DH2 121112.1600 220102.1600 008121.0644DH 101112.0600 M100847 M100485 M105174RH M105174LH M105175 300211.16320 208202.1600 M100847 M100485 1 DESCRIPTION MOUNT, MID MAST, GDM TURNBUCKLE JAW, RH, WELDMENT, 9 1/2 IN LG TURNBUCKLE JAW, RH, WELDMENT, 9 1/2 IN LG PIN, SHOULDER, 5 1/4" x 1 3/4" DIA NUT, JAM, 1 1/2-6 UNC LEFT HAND NUT, JAM, 1 1/2-6 UNC RIGHT HAND GREASE FITTING RADIAL BEARING RETAINING RING TURNBUCKLE BODY, 13IN HEXHEAD 1"-8 X 3 GR.8 DH2 1-8 UNC ANCO LOCK NUT WASHER, NORD-LOCK, 1 IN, PAIR CAPSCREW, HEX HEAD, 3/8-16UNC X 2.75 NUT,HEX,STOVER C 3/8-16 WIRE ROPE, 3/16" SS CRIMP. 3/16" ALUM. CLAMP PLATE, MID MAST, RIGHT HAND CLAMP PLATE, MID MAST LEFT HAND CLAMP PLATE, MID MAST THREADED ROD, B7, 1-8 UNC, 20 INCHES WASHER, FLAT 1" WIRE ROPE, 3/16" SS CRIMP, 3/16" ALUM. QTY. 1 2 2 4 2 2 8 4 4 2 4 20 4 4 4 10' 10 1 1 2 8 16 10' 10 D C NOTES: 1. DE-BURR ALL SHARP EDGES RETAIN ALL HARDWARE AS REQUIRED INSTALLED @ 59'-7" ABOVE DRILL FLOOR B 21 12 B 20 NAME DATE DRAWN JAV 4/30/15 CHECKED JAV - - - UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASED FOR MANUFACTURE DESCRIPTION 8 7 6 4/30/2015 JAV DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M APPR. GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL MID MAST KIT SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A101878 REV 1 A 8 7 5 6 4 2 12 10 4 5 6 7 8 9 60" MAST MOUNT ADJUSTMENT RANGE 10 11 12 13 14 15 16 17 18 C 11 10 9 14 13 8 11 10 12 7 DESCRIPTION MOUNT, SERVICE LOOP RAIL MOUNT, SLIDE WELDMENT CLAMP PLATE THREADED ROD, B7, 3/4-10 300211.12216 UNC x 20 INCHES 121112.1200 3/4-10 ANCO LOCK NUT WASHER,FLAT,HARDENED,F436 206101.1200 Plain, 3/4 M104730 MOUNT, SLIDE WELDMENT M104731 MOUNT, HANGING BRACKET M104733 PIN - .750 X 3.375 HEX HEAD CS, GR 8, 1/4008121.0424DH 20UNC x 1 1/2 DRILLED 108112.0400 NUT, HEX, PLATED, Gr8, 1/4-20 M105779 PIN - 1.00 X 6.00 008121.1648DH2 HEXHEAD 1"-8 X 3 GR.8 DH2 208202.1600 WASHER,FLAT,Gr8, SAE, YZ, 1'' 121112.1600 1-8 UNC ANCO LOCK NUT M100847 3/16" WIRE ROPE M100485 3/16" CRIMP M103175 3/16" STOP SLEEVE QTY. 1 1 4 8 16 16 1 1 2 6 6 4 2 2 2 10' 10 10 C 1. RETAIN ALL HARDWARE AS REQUIRED. 60" SERVICE MOUNT RANGE B D NOTES: 3 146 4 " MAX SPREAD 15 1 ITEM NO. PART NUMBER 1 M105383 2 M105384 3 M105378 D 1 160 2 " 2 3 B 1 NAME DATE JAV 4/23/15 CHECKED - - APPR. - - UNLESS OTHERWISE SPECIFIED: A 3 1 5 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 10" 4 PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASED FOR MANUFACTURE DESCRIPTION 8 7 6 4/23/2015 JAV DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL RAIL, SERVICE MOUNT ADJUSTABLE - SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A101873 REV 1 A 8 5 6 7 4 ITEM NO. NOTES: 1. RETAIN ALL HARDWARE AS REQUIRED 12 15 14 9 D 16 7 13 C 12 11 10 8 1 6 3 2 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 M105683 BEAM, TRA CLAW GEN. 2 1 2 M105682 <Description> 2 3 M500475 CLAMP PLATE ( BEAM ) 1 4 M500474 CLAMP PLATE (BOTTOM) 1 5 M500473 CLAMP PLATE (TOP) 2 6 M105684 THREADED BOLT 8 7 220102.1600 8 8 M500525 9 M500524 10 008121.0644DH 11 300211.16304 WASHER, NORD-LOCK, 1 IN, PAIR GDM 500, TORQUE REACTION, LATCH PIN GDM 500, TORQUE REACTION , TRACK CONNECTION CAPSCREW, HEX HEAD, 3/8-16UNC X 2.75 THREADED ROD, 1"-8 12 12112.1600 NUT, ANCO, 1"-8 UNC 28 13 208202.1600 WASHER,FLAT,Gr8, SAE, YZ, 1'' 16 14 008121.1648DH2 12 15 206101.1600 16 108112.0600 HEXHEAD 1"-8 X 3 GR.8 DH2 WASHER, FLAT, HARDENED, F436 PLAIN NUT,HEX,PLATED,GR8 3/8-16 D 4 1 4 8 12 4 5 B B UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASED FOR MANUFACTURE 11/19/2014 DESCRIPTION 8 C DATE 7 6 APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE JAV 11/19/14 - - JAV 11/19/14 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL TORQUE REACTION ASSEMBLY GEN 2 - SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 2 WEIGHT: 2002.34 LBS DO NOT SCALE DRAWING 3 A101823 REV 1 A 8 6 7 5 4 3 2 1 1 28 2 " D D 61" C C MOUNTED TO BOTTOM SECTION OF TRACK B B GDS International TITLE: A TORQUE REACTION ASSEMBLY GEN 2 - SIZE PART/DWG NO. B A101823 WEIGHT: 2002.34 LBS 8 7 6 5 4 3 2 REV 1 SHEET 2 OF 2 1 A 8 5 6 7 4 ITEM NO. NOTES: 1. 2. 1 ENSURE ALL PINS ARE SECURED IN PLACE WITH PROVIDED HARDWARE SAFTEY WIRE ALL COMPONENTS AS REQUIRED. 2 3 4 5 D 6 7 8 9 10 11 17 19 18 C 14 10 9 16 18 19 7 12 13 14 15 16 17 18 19 20 21 22 23 24 19 18 16 6 5 23 19 22 2 3 PART NUMBER 1 DESCRIPTION QTY. CLAMP PLATE TR, 25.5 x 12 W/LUG PLATE, TR CLAMP, 13.0 x 15.0 34' SPREADER BEAM 2 2 1 M104865 PLATE, TR CLAMP, 13.0 x 15.0 W/LUG M104984 PIN W/HEAD, 1 5/8 x 4 1/2 M104866 M104864 M104711 008121.0836DH2 108112.0800 M104868 M500475 M500474 M500473 2 4 CAPSCREW,HEX HEAD, 1/2-13UNC X 2.25,DH2 NUT,HEX ,PLATED,GR8 1/2-13 CLAMP PLATE TR, 25.5 x 12 CLAMP PLATE ( BEAM ) CLAMP PLATE (BOTTOM) CLAMP PLATE (TOP) 4 4 2 1 1 2 M500525 GDM 500, TORQUE REACTION, LATCH PIN 008121.0644DH CAPSCREW, HEX HEAD, 3/8-16UNC X 2.75 M500476-1 THREADED BOLT 220102.1600 WASHER, NORD-LOCK, 1 IN, PAIR 300211.16304 THREADED ROD, 1"-8 300211.16432 THREADED ROD, B7, 1-8 UNC, 27 INCHES 208202.1600 WASHER,FLAT,Gr8, SAE, YZ, 1'' 12112.1600 NUT, ANCO, 1"-8 UNC M105683 BEAM, TRA CLAW GEN. 2 M105682 TORQUE REACTION CLAW - GEN 2 M500524 GDM 500, TORQUE REACTION , TRACK CONNECTION 008121.1648DH2 HEXHEAD 1"-8 X 3 GR.8 DH2 206101.1600 WASHER, FLAT, HARDENED, F436 PLAIN 4 4 8 8 16 8 48 60 1 2 1 12 12 D C 3 12 B 2 11 4 B 8 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 2 ADDED GEN 2 CLAW SET & TRA CLAMP PLATES 6/8/2015 JAV 1 RELEASED FOR MANUFACTURE 12/3/13 JAV DATE APPROVED REV. DESCRIPTION 8 7 6 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE JP 11/26/13 JAV 11/27/13 - - GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL TORQUE REACTION ASSEMBLY WITH CLAMP ON BEAM SET SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 2 SHEET 1 OF 2 WEIGHT: 6363.21 LBS DO NOT SCALE DRAWING 3 A101762 REV 1 A 8 5 6 7 4 2 3 1 NOTES: 1. DIMENSIONS SHOWN ARE FOR REFERENCE ONLY. FINAL DIMENSIONS TO BE DETERMINED ON SITE 408" D D 204" 123" 123" 2 C C 20 12 8 21 61" A B 10 4 B B A 2 18 19 1 B 3 21 16 20 10 14 GDS International TITLE: 8 A 13 12 SECTION A-A SCALE 1 : 32 8 7 11 SIZE PART/DWG NO. B SECTION B-B SCALE 1 : 32 6 5 TORQUE REACTION ASSEMBLY WITH CLAMP ON BEAM SET A101762 WEIGHT: 6363.21 LBS 4 3 2 REV 2 SHEET 2 OF 2 1 A 8 5 6 7 4 ITEM NO. D A 6 2 3 4 PART NUMBER 1 DESCRIPTION QTY. 1 M105914 TRACK SECTION - 120IN 1 2 M500480 SHIM, TRACK SECTION 2 3 M500495 SHIM, TRACK SECTION 2 4 M500496 SHIM, TRACK SECTION 4 5 M500469 8 6 044111.0624 BUSHING, TRACK PIN, GDM CAPSCREW, FLATHEAD, SOCKET 3/816 UNC X 1.5" 3 D 4 2 5 C C 1 B B UNLESS OTHERWISE SPECIFIED: DETAILDRAWN A DIMENSIONS ARE IN INCHES TOLERANCES: SCALE 1 :8 CHECKED FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASED FOR MANUFACTURE DESCRIPTION 8 7 6 3/2/2015 JAV DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M APPR. NAME DATE JAV 3/2/15 JP 3/2/15 JAV 3/2/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL 10' TRACK ASSEMBLY - A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A101855 REV 1 8 6 7 5 4 2 3 ITEM NO. D PART NUMBER 1 DESCRIPTION QTY. 1 A500295 BOTTOM TRACK SECTION ASSEMBLY 1 2 A500293 300" TRACK SECTION ASSEMBLY 3 3 A500292 UPPER TRACK SECTION ASSEMBLY 1 4 5 6 M500471 008121.0648DH 101112.0600 PIN, GDM TRACK 3/8"-16 UNC X 3" HEX BOLT GR.8 3/8" -16 UNC STOVER HEX NUT 8 8 8 D 1426.13 OVER ALL 1 2 2 3 2 C C B A SHOLDER BOLT 4 4 5 C 18.75 6 LIFTING LUG - TIED INTO WEB OF TRACK SECTION B DETAIL A SCALE 1 : 30 265.88 DETAIL B SCALE 1 : 30 300.00 B DETAIL C SCALE 1 : 30 300.00 300.00 257.13 D 20.13 1.00 UNLESS OTHERWISE SPECIFIED: DETAIL D SCALE 1 : 30 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE DESCRIPTION 8 JAV 7/11/13 INITIAL DATE 7 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN JAV 6/19/2013 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500308-R1 4 GDS International TITLE: GDM 500 142' MAST TRACK ASSEMBLY SIZE DWG. NO. B FINISH A500308 01 SCALE: 1:1 WEIGHT: 26642.23 SHEET 1 OF 1 DO NOT SCALE DRAWING 3 REV 2 1 A 8 7 5 6 4 ITEM NO. D PART NUMBER 1 A100033 2 R500024 1 DESCRIPTION QTY. GDS ACTUATOR ASSEMBLY, LWCV,7.75" ID LWCV, 7.70 OD 6 5/8 x 6 5/8, 33 IN LG 1 1 3 A500645 ASSEMBLY, 7.70" VALVE CLAMP 2 4 A500363 ANTI-ROTATION ASSEMBLY GDS 1 1 C 2 3 D 3 3 C 4 1 2 B B 2 3 3 NAME DATE JP 5/5/15 CHECKED - - APPR. - - UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL REV. DESCRIPTION 8 DATE 7 6 APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL IBOP VALVE ASSEMBLY 7.70 OD 6 5/8 REG X 6 5/8 REG SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE WEIGHT: LBS DO NOT SCALE DRAWING 3 A500431 2 REV 1 SHEET 1 OF 1 1 A 8 5 6 7 2 3 4 ITEM NO. 2 5 1 5 PART NUMBER SECTION A-A 1 DESCRIPTION QTY. 2 R100030 CLAMP, IBOP CONNECTION, 6.63" BLOCK, DIE, GRABBER 3 M800163 RETAINER, TONG DIE, GDM 4 WASHER,LOCK,NORDLOCK,1 PAIR 5/8 CAPSCREW, SOCKET HEAD, 3/8-16 UNC x 1.0 CAPSCREW, SOCKET HEAD, 5/8-11 UNC x 2.50 10 1 D 2 3 M500697 4 220102.1000 5 026211.0616DH2 6 026211.1040DH2 1 4 D 4 10 3 B 1 C C 6 A A 4 4 6.75 1 9.57 B B 1 B SECTION B-B 6.63 1 4 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR PRODUCTION DESCRIPTION 8 7 6 MH 9/24/2014 INITIAL DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. DATE MH 9/24/2014 CHECKED JP 9/24/2014 ENG APPR. JP 9/24/2014 MFG APPR. MATERIAL GDS PART No.-Revision A500646-01 4 GDS International TITLE: ASSEMBLY, 6.63" VALVE CLAMP SIZE DWG. NO. B FINISH SCALE: 1:4 DO NOT SCALE DRAWING 3 A500646 2 A REV 01 WEIGHT: 11.36 SHEET 1 OF 1 1 8 5 6 7 2 3 4 ITEM NO. 2 5 1 5 PART NUMBER SECTION A-A 1 DESCRIPTION QTY. 2 R100030 CLAMP, IBOP CONNECTION, 7.70 BLOCK, DIE, GRABBER 3 M800163 RETAINER, TONG DIE, GDM 4 WASHER,LOCK,NORDLOCK,1 PAIR 5/8 CAPSCREW, SOCKET HEAD, 3/8-16 UNC x 1.0 CAPSCREW, SOCKET HEAD, 5/8-11 UNC x 2.50 10 1 D 2 3 M500696 4 220102.1000 5 026211.0616DH2 6 026211.1040DH2 1 4 D 4 10 3 B 1 C C 6 A A 4 4 7.82 1 10.64 B B 3 SECTION B-B B 7.70 1 4 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR PRODUCTION DESCRIPTION 8 7 6 MH 9/24/2014 INITIAL DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. DATE MH 9/24/2014 CHECKED JP 9/24/2014 ENG APPR. JP 9/24/2014 MFG APPR. MATERIAL GDS PART No.-Revision A500645-01 4 GDS International TITLE: ASSEMBLY, 7.70" VALVE CLAMP SIZE DWG. NO. B FINISH SCALE: 1:4 DO NOT SCALE DRAWING 3 A500645 2 A REV 01 WEIGHT: 12.39 SHEET 1 OF 1 1 8 5 6 7 4 2 3 ITEM NO. PART NUMBER 3° TILT IN 4" FEMALE; IN THIS AXIS AWAY FROM THE PADEYE 47.44 D 2 ASSEMBLY WORKING PRESSURE IS 7500 PSI. PRESSURE TEST ASSY TO 1.5x WP. 120° 24.88 1 DESCRIPTION QTY. 1 1 1 2 M500658 4 IN GOOSE NECK 4 Fig 1002 Female XXH SUB (KEMPER OR EQUAL) 3 M500653 2 IN FIG 1002 FEMALE XXH SUB - MOD 1 4 5 M500655 M500654 4 IN 1003 MALE SUB - MOD 2 IN FIG 1002 MALE BLIND SUB 1 2 D 21.54 1 C C 35.00 5 4.88 17.40 3 38.00 B B 52.00 4 2 NAME DATE DRAWN MH 3/16/2015 CHECKED WB APPR. JP UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 2 ADDED 7.5K WORKING PRESSURE AND TEST NOTE 5/4/2015 KT 1 RELEASE FOR MANUFACTURING 3/16/2015 WB DATE APPROVED REV. DESCRIPTION 8 7 6 5 N0278 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: GOOSENECK WELDMENT, ODS, 7.5K PSI WP, WIRELINE ACC., GDM 500 2 THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B M500526 FINISH 125AA UNLESS STATED OTHERWISE 3 2 2 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING REV 1 A 8 5 6 7 D 4 2 3 1 D 21 D D 12 20 A 15 3 C C 10 C B 4 11 B B NAME DATE DRAWN JP 5/28/13 CHECKED DF 4/15/15 APPR. DF 4/15/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 02 UPDATED DESIGN & CHANGED LOCATION ON PARTS 4/15/15 DF 01 RELEASE FOR MANUFACTURE 5/28/13 JP DATE APPROVED REV. DESCRIPTION 8 7 6 5 N0270 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSEMBLY, GUIDE RUNNER TRACK, GDM 500 SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 3 A500274 2 REV 02 SHEET 1 OF 3 WEIGHT: 1531.34 LBS DO NOT SCALE DRAWING A 1 8 7 23 D 5 6 12 24 13 4 2 3 1 7 D 17 16 8 14 2 5 11 C C 22 18 19 SECTION D-D SCALE 1 : 3 DETAIL A SCALE 1 : 5 23 B 9 23 6 1 B 5 11 GDS International TITLE: A DETAIL C SCALE 1 : 2 DETAIL B SCALE 1 : 5 ASSEMBLY, GUIDE RUNNER TRACK, GDM 500 SIZE PART/DWG NO. B A500274 WEIGHT: 1531.34 LBS 8 7 6 5 4 3 2 A REV 02 SHEET 2 OF 3 1 8 D C B ITEM NO. 1 2 3 4 5 6 7 PART NUMBER 008121.1252DH2 026211.0620DH2 026211.1472DH2 026211.1648DH2 026211.1656DH2 101112.1200 6 5 4 DESCRIPTION CAPSCREW,HEX HEAD, 3/4-10UNC X 3.25,DH2 CAPSCREW,SOCKET HEAD,3/8-16UNC X 1.25, CAPSCREW,SOCKET HEAD, 7/8-9UNC X 4.50,DH2 CAPSCREW,SOCKET HEAD, 1-8UNC X 3.00, DH2 CAPSCREW,SOCKET HEAD, 1-8UNC X 3.50, DH2 NUT,HEX,STOVER C 3/4-10 QTY. 6 16 10 10 24 6 7 210202.0800 WASHER,LOCK,SPLIT,GR8, 1/2 2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 220102.0600 220102.1200 220102.1400 220102.1600 M100501 M100506 M100635 M500396 M500399 M500400 M500402 M500403 M500404 M500545 M500728 M500729 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 WASHER,LOCK,NORDLOCK,1 PAIR 3/4 WASHER,LOCK,NORDLOCK,1 PAIR 7/8 WASHER, NORD-LOCK, 1 IN, PAIR EYEBOLT, 1/2 UNC, 1 1/2" LG QUICK LINK, 3/8 GREASE FITTING, 1/8-27 NPT, STRAIGHT FRAME, SLIDER, GDM 500 CLAMP, ADJUSTER ROD, GUIDE RUNNER BRACKET, GUIDE RUNNER ADJUSTER CLAMP SHIM, GUIDE RUNNER, 3/16 LARGE SHIM, GUIDE RUNNER, 3/16 SMALL SUPPORT, GUIDE RUNNER, GDM 500 RAIL SLIDER, GDM, COATED ROD, GUIDE RUNNER ADJUSTER WASHER PLATE 1/4", RAIL SLIDER TRACK, GDM 16 6 10 34 6 2 4 1 4 4 6 6 1 4 4 8 24 25 26 101112.0800 M100485 M100847 NUT,HEX,STOVER C 1/2-13 WIRE ROPE CRIMP, 3/16'' ALUMINUM WIRE ROPE, 3/16" SS 7X19 WIRE STRAND 2 6 4FT 3 2 1 D C B GDS International TITLE: A ASSEMBLY, GUIDE RUNNER TRACK, GDM 500 SIZE PART/DWG NO. B A500274 WEIGHT: LBS 8 7 6 5 4 3 2 A REV 02 SHEET 3 OF 3 1 8 2 5 6 7 4 9 8 7 D 3 5 DETAIL A SCALE 1 : 15 A 1 ITEM NO. PART NUMBER DESCRIPTION 1 M500453 GDM TRAVEL STAND - SEA CAN 2 M500454-1 OUTRIGGER LEFTHAND 3 M500454-2 OUTRIGGER - RIGHT HAND 4 M500455 TRAVEL STAND, OUTRIGGER BRACE 5 M500456 TRAVEL STAND, OUTRIGGER / FRAME BRACE 6 M500488 1 1/2" Screw Pin Shackle 7 008121.1656DH2 CAPSCREW,HEX HEAD, 1-8UNC X 3.50,DH2 8 206101.1600 WASHER, FLAT, HARDENED, F436 PLAIN 9 108112.1600 NUT, HEX, PLATED, GR8 1-8 10 M500465 TRAVEL STAND, BOLT ON GUIDE PLATE 11 008121.1232DH2 CAPSCREW,HEX HEAD, 3/4-10UNC X 2.00,DH2 12 206101.1200 WASHER,FLAT,HARDENED,F436 Plain, 3/4 13 M500468 TRACK PIN - TRAVELING 14 M500519 TRAVEL PIN BUSHING 15 008121.0636DH CAPSCREW,HEX HEAD, 3/8-16UNC X 2.25,DH 16 101112.0600 NUT,HEX,STOVER C 3/8-16 6 4 2 3 QTY. 1 1 1 1 2 4 12 24 12 2 4 4 4 4 4 4 D C C 1 13 16 B 15 14 B B 6 DETAIL C SCALE 1 : 15 C 10 11 DETAIL B SCALE 1 : 15 A DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 PROPRIETARY AND CONFIDENTIAL 2 REDESIGN OF SKID - MATERIAL 5/21/2015 JAV 1 ORIGINAL 4/21/2013 JAV DATE APPROVED REV. DESCRIPTION 8 7 NAME DATE JAV 5/21/15 CHECKED - - APPR. - - UNLESS OTHERWISE SPECIFIED: 12 6 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL GDM TRAVEL STAND SEA CAN TRAVEL - SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 2 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 A500296 A 1 8 5 6 7 4 ITEM NO. NOTES: 1. ITEM #8, 9 & 10 NOT SHOWN D SAFETY WIRE PIN HERE 2 3 1 1 QTY. PART NUMBER 1 1 2 3 4 5 6 7 8 9 10 2 4 4 1 1 1 1.5' 1 1 Description BAIL CLAMP BASE PLATE, 500T, GDM, WELDMENT U-BOLT, 3/4-10 UNC, 500T BAIL CLAMP WASHER,LOCK,SPLIT,GR8, 3/4 NUT,HEX,STOVER C 3/4-10 PIN, GDM, BAIL CLAMP CAPSCREW,HEX HEAD, 1/4-20UNC X 1.50 NUT,HEX,STOVER C 1/4-20 WIRE ROPE, 3/16" SS 7X19 WIRE STRAND 3/16 OVAL SLEEVE ALUM 3/16 STOP SLEEVE ALUM COMP M500407 M500405 210202.1200 101112.1200 M500406 008112.0424 101112.0400 M100847 M103173 M103175 D 2 C C 6.750 5 48" B B 4 3 6 5 7 UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 JA 4/3/13 INITIAL DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN JA 4/3/2013 CHECKED JP 4/3/2013 KH 4/3/2013 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. TITLE: BAIL CLAMP ASSY, 500T, GDM ENG APPR. MFG APPR. MATERIAL SIZE PART NO. B FINISH 3 A500275 SCALE: 1:4 DO NOT SCALE DRAWING 4 GDS International DATE 2 REV 01 WEIGHT: 28.12 SHEET 1 OF 1 1 A 8 5 6 7 4 ITEM NO. NOTES: 1. 2 3 ITEMS #8, 9 & 10 NOT SHOWN D 1 SAFETY WIRE PIN HERE PART NUMBER 1 1 M800581 2 M800582 3 210202.1600 DESCRIPTION BAIL CLAMP BASE PLATE, 750T, GDM. WELDMENT U-BOLT 1-8 UNC, 750T, BAIL CLAMP WASHER,LOCK,SPLIT,GR8, 1 QTY. 4 101112.1600 NUT,HEX,STOVER C 1-8 4 5 M800583 1 6 008112.0424 7 101112.0400 PIN, GDM, BAIL CLAMP, 750T CAPSCREW,HEX HEAD, 1/420UNC X 1.50 NUT,HEX,STOVER C 1/4-20 8 M100847 SAFETY WIRE-3/16" SS WIRE ROPE 1.5 9 M103175 1 10 M103173 3/16 STOP SLEEVE ALUM COMP HOURGLASS SLEEVE ALUM, 3/16 IN (OVAL SLEEVE ALUM) 1 2 4 D 1 1 1 C C 2 B B 3 4 5 7 6 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 1 REV. RELEASE FOR MANUFACTURING DESCRIPTION 8 7 6 NAME DATE DRAWN MH 11/06/2014 CHECKED JP 11/11/14 APPR. JP 11/11/14 UNLESS OTHERWISE SPECIFIED: 11/12/2014 JP DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL BAIL CLAMP ASSY, 750T/850T, GDM SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 3 A800353 2 REV 1 SHEET 1 OF 1 WEIGHT: 50.50 LBS DO NOT SCALE DRAWING A 1 8 6 7 5 4 2 3 D 1 D 58 58 A 54 52 B 60 54 F C 52 C C 60 D E B B NAME DATE DRAWN KHW 4/14/14 CHECKED KHW 2/2/15 KS 2/2/15 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 02 REPLACE OBSOLETE COMPUTER WITH UPDATED MODEL 01 RELEASE FOR MANUFACTURE REV. 1/21/2015 N0214 APPROVED ECN # 4/14/14 DESCRIPTION 8 KHW DATE 7 6 5 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M APPR. GDS International TITLE: CONTROL PANEL, GDP THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE REV A500309 WEIGHT: LBS DO NOT SCALE DRAWING 3 A 2 02 SHEET 1 OF 7 1 8 6 7 40 40 39 17 40 39 5 4 2 3 1 49 D D 50 41 41 42 18 9X C 19 27 65 66 43 SEE NOTE 2 SEE NOTE 2 26 25 9X C 16 41 47 42 42 41 48 15 51 38 3X DETAIL A SCALE 1 : 4 57 37 28 29 30 31 32 33 34 35 36 26 64 63 SEE NOTE 1 SEE NOTE 1 36 18 DETAIL C SCALE 1 : 4 67 B B SEE NOTE 2 GDS International DETAIL B SCALE 1 : 4 A TITLE: CONTROL PANEL, GDP NOTES: 1. THESE COMPONENTS ARE PART OF THE WIRELESS COMMUNICATIONS KIT (A500674) AND ARE SHOWN HERE FOR LOCATION. 2. THESE COMPONENTS ARE PART OF THE WIRELESS ENCODER RECIEVER ASSEMBLY (A100106) AND ARE SHOWN HERE FOR LOCATION. 8 7 6 5 4 3 2 SIZE PART/DWG NO. B A REV A500309 WEIGHT: LBS 02 SHEET 2 OF 7 1 8 6 7 5 4 2 3 1 24 11X D 18 45 21 2X 12X 22 18 19 8X 23 18 15X 4X 19 24 18 19 6X D 108X 18 19 11X 18 19 11X 19 18 44 DETAIL D SCALE 1 : 4 2X 19 C C 18 19 55 61 9X 18 19 9X 18 19 9X 18 19 56 9X B B 18 19 9X 18 16X 19 20 DETAIL E SCALE 1 : 4 2X GDS International TITLE: CONTROL PANEL, GDP A DETAIL F SCALE 1 : 4 SIZE PART/DWG NO. B REV A500309 WEIGHT: LBS 8 7 6 5 4 3 2 A 02 SHEET 3 OF 7 1 8 7 6 5 4 ITEM NO. D 2 3 PART NUMBER 1 DESCRIPTION DOOR ONLY/QTY. 1 E105716 FILTER, GDP ENCLOSURE 1 2 E105715 VENT, GDP ENCLOSURE 1 3 E105717 SHELF, GDP ENCLOSURE 1 4 E500048 ENCLOSURE, GDP PANEL 1 D 3 C C 4 2 B B 1 GDS International DOOR ASSEMBLY TITLE: CONTROL PANEL, GDP A SIZE PART/DWG NO. B REV A500309 WEIGHT: LBS 8 7 6 5 4 3 2 A 02 SHEET 4 OF 7 1 8 6 7 5 4 3 2 1 FAN BLANK E105714 4XR.25 D 4X D .17 5.00 4.57 2X4.14 C C .43 .43 .13 2X4.14 4.57 5.00 HANDLE BLANK E105713 4XR.25 .28 B B 2.34 6.00 4.69 GDS International TITLE: CONTROL PANEL, GDP A A .13 1.00 SIZE PART/DWG NO. B REV A500309 WEIGHT: LBS 8 7 6 5 4 3 2 02 SHEET 5 OF 7 1 8 D C B A ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NUMBER E500049 E103909 E103909 E103910 E103910 E103907 E103907 E103907 E103907 E103908 E103908 E103908 E103908 E500272 E500272 E500272 E500272 E103730 E101072 E103625 E101421 E101074 E101420 E105664 E105634 E101352 E103733 E103895 E103896 E103898 E104340 E104343 E104341 E105683 E500215 E500031 N100267 E101386 E105678 6 7 5 DESCRIPTION NO DOOR/QTY. BACK PAN, GDP PANEL WIRE DUCT 4X4 WIRE DUCT 4X4 WIRE DUCT COVER 4" WIRE DUCT COVER 4" WIRE DUCT 2X4 DEEP PLASTIC GREY WIRE DUCT 2X4 DEEP PLASTIC GREY WIRE DUCT 2X4 DEEP PLASTIC GREY WIRE DUCT 2X4 DEEP PLASTIC GREY WIRE DUCT COVER, 2" WIRE DUCT COVER, 2" WIRE DUCT COVER, 2" WIRE DUCT COVER, 2" DIN RAIL, TS35 DIN RAIL, TS35 DIN RAIL, TS35 DIN RAIL, TS35 TERM. BLK, FEED THRU, SCR 2 LVL TERM. BLK, GND, 2 LVL POWER SUPPLY, 24V TERMINAL, FUSED, INDICATOR END PLATE, UDK TERMINAL, FUSED, INDICATOR TERMINAL, GROUP MARKER SIGNAL DUPLICATOR RELAY, 24VDC, RAIL MOUNT END STOP, GREY POWER SUPPLY, 24V, 10A CPU 315-2 PN/DP, 384 KB S7300 16DI 24VDC S7300 16DO 120/230 AC S7300 8AI S7300 8AO S7300 16DO, 24VDC S7300 8AI, RTD SCALANCE X310FE SWITCH S7300 MOUNTING RAIL POWER DISTRIBUTION BLOCK, 600V MOTOR STARTER, 2.5-4A 1 1 1 1 1 3 1 1 2 1 3 1 2 1 2 2 1 108 20 2 12 1 15 11 1 9 5 1 1 1 1 1 1 1 1 1 1 1 2 4 ITEM NO. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 E105688 E105693 E105694 E105695 E105696 E105697 E105698 E105699 E105700 E105701 E500067 E105649 E500048 E105703 E105704 E500300 E105709 E105711 E500066 E105713 E105714 E106011 E106086 N100666 64 E106044 65 66 67 E106004-EX E103879 E103948 2 3 PART NUMBER 1 DESCRIPTION NO DOOR/QTY. MANUAL STARTER, 16A CONTACTOR, AC, 37A CONTACTOR, AC, 9A HOUR METER, 1/16 DIN, 10-30 VDC OUTLET, 15A DUPLEX, 120 VAC CIRCUIT BREAKER, 1 POLE, 2A CONTACT BLOCK, 1 NO, 1 NC CONTACT BLOCK, 1 NO, NC MONITORING RELAY, 1-PHASE AC VOLTAGE MONITOR, THREE PHASE CIRCUIT BREAKER, 100A GROUND BAR ENCLOSURE, GDP PANEL AXIAL FAN, 115 VAC FAN GUARD UPS, 1200, SOLA BRACKET, UPS S1K1200 PLC COVER, GDP PANEL HANDLE MECHANISM, FLEX SHAFT, 8 FT HANDLE BLANK, GDP ENCLOSURE FAN BLANK, GDP ENCLOSURE COMPUTER SYSTEM, CELERON 2980, 4G RAM HOLE SEAL / HOLE FILL, 3.50 OIL TIGHT S7300 MOUNTING RAIL WIRELESS GATEWAY, DOUBLE ACCESS POINT, SIEMENS ENCODER ISOLATED BARRIER 25 TO 15 VOLT DC CONVERTER WIRELESS ENCODER RECIEVER 3 4 3 1 1 2 5 3 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 1 D C 1 B 1 1 1 GDS International TITLE: CONTROL PANEL, GDP SIZE PART/DWG NO. B REV A500309 WEIGHT: LBS 8 7 6 5 4 3 2 A 02 SHEET 6 OF 7 1 8 6 7 5 4 3 2 1 D D 5 3 2 3 5 2 5 4 C 5 5 4 5 4 5 B C B 4 PANDUIT LAYOUT GDS International TITLE: CONTROL PANEL, GDP A SIZE PART/DWG NO. B REV A500309 WEIGHT: LBS 8 7 6 5 4 3 2 A 02 SHEET 7 OF 7 1 8 7 6 5 4 ITEM NO. D 1 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 E105712 SIMATIC HMI IPC677C 1 2 E100123 STRAIN RELIEF, 1/2 NPT, 0.500-0.625 1 3 E100236 LOCKNUT, CONDUIT FTG, 1/2 NPT 1 4 E500218 RECEPTACLE, SIZE 12, PANELMOUNT, FEMALE, RJ-45 1 5 M105178 HOOD, HMI ENCLOSURE 1 6 M103624 HMI J-BOX, GDM 500T 1 D 5 C C 6 2 3 4 B B UNLESS OTHERWISE SPECIFIED: 2 4 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 KHW 7/28/14 INITIAL DATE 7 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN KHW 7/28/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500315-01 4 GDS International TITLE: HMI J-BOX, GDM 500T SIZE DWG. NO. B FINISH REV A500315 01 SCALE: 1:10 WEIGHT: 64.98 SHEET 1 OF 1 DO NOT SCALE DRAWING 3 A 2 1 GD M 5 0 0 / 65 0 T OP D RI V E 4D Service Loop Service Loop Index Drawing No. Revision Description A500402 01 ASSEMBLY, AC SERVICE LOOP A500290 01 SERVICE LOOP - HANGER ASSY A500307 01 KIT, HYDRAULIC, SERVICE LOOP, GDM A500342 01 A500297 01 MOUNT ASSEMBLY ELECTRICAL LOOP MAST BRACKET SERVICE LOOP MOUNT ASSEMBLY, TD SIDE GDM 500 GDM500650 Rev. 12 4-7 8 7 6 5 4 ITEM NO. 5 D 8 6 7 3 1 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 A500290 SERVICE LOOP HANGER - ASSEMBLY 1 2 E500217 COVER, SERVICE LOOP 2 3 E500189 CABLE, POWER LOOP, 777MCM, 86FT CABLE, POWER LOOP, 777MCM, 86FT 1 1 D 4 E500189 5 E500191-185 CABLE, 20C, 12AWG, CABLE ASSY, 185FT 1 6 E500192-185 CABLE, 3PR, 16AWG, CABLE ENCODER ASSY, 185FT 1 7 E500194-185 CABLE, 10C, 16AWG,PLC POWER ASSY, 185FT 1 8 E500196-185 CABLE, CAT6, ASSY, RJ45, 185FT 1 4 2 C C 2 B B TO TOP DRIVE NAME DATE KHW 6/8/15 CHECKED - - APPR. - - UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE 6/8/2015 DESCRIPTION 8 DATE 7 6 APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: ASSEMBLY, AC SERVICE LOOP THIRD ANGLE PROJECTION MATERIAL SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE REV A500402 WEIGHT: LBS DO NOT SCALE DRAWING 3 A 2 01 SHEET 1 OF 1 1 8 7 6 D 6 10 5 4 2 3 1 ITEM NO. 1 2 3 PART NUMBER M500429 M500442 M100987 DESCRIPTION SERVICE LOOP, HANGER SERVICE LOOP, CLAMP PLATE SHACKLE, ANCHOR, BOLT TYPE, 3/4 GALVANIZED QTY. 1 2 2 4 5 6 7 8 9 10 M500623 220102.1000 220102.0800 008121.1044DH2 M100599 E104614 008121.0856DH2 CLAMP PLATE, SERVICE LOOP HANGER - GUARD WASHER,LOCK,NORDLOCK,1 PAIR 5/8 WASHER,LOCK,NORDLOCK,1 PAIR 1/2 008121.1044DH2 WIRE ROPE, 1/16" SS 7X7 SAFETY CABLE FERRULE, 1/16 OVAL, ALUMINUM CAPSCREW, HEX HEAD, 1/2-13UNC X 3.50, DH2 2 8 4 8 10 20 4 1 3 D 2 C C 5 7 4 B B UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASED FOR MANUFACTURE DESCRIPTION 8 7 DGW 2/26/14 INITIAL DATE 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DATE DGW 2/26/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500290-01 4 GDS International TITLE: SERVICE LOOP HANGER - ASSEMBLY SIZE DWG. NO. B FINISH A500290 2 01 SHEET 1 OF 1 SCALE: 1:12 WEIGHT: DO NOT SCALE DRAWING 3 REV 1 A 8 5 6 7 4 2 3 ITEM NO. D 11 16 16 " 14" PART NUMBER 1 DESCRIPTION QTY. 1 M500537 MOUNT, ELECTRICAL LOOP BRACKET 1 2 M500544 SAFETY BAR 1 3 M104714 SHOULDER BOLT - 1" 2 4 M100972 COTTER PIN, 1/8" X 1.5" 2 5 M500712 6 M105001 7 104112.1400 PIN - 1'' X 3'' W/ 1''-8 THREADED END LINCH PIN - WITH LOCKING RING 1/4" 2 SLOTTED HEX NUT, 1"-8 UNC 4 D 2 4 5 C 7 4 6 C 3 1 2 9.25 28" 13.00 B B SLOTTED FOR ADJUSTMENT UNLESS OTHERWISE SPECIFIED: A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASED FOR FABRICATION JAV 10/8/13 DESCRIPTION 8 INITIAL 7 6 DATE THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN JAV 10/8/2013 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500342-R1 4 GDS International DATE TITLE: MOUNT ASSEMBLY, ELECTRICAL LOOP MAST BRACKET SIZE DWG. NO. B FINISH 01 SCALE: 1:8 WEIGHT: 188.35 SHEET 1 OF 1 DO NOT SCALE DRAWING 3 A500342 REV 2 1 A 8 5 6 7 4 ITEM NO. PART NUMBER 1 A500282 2 M500623 3 026211.1696DH2 4 220102.1600 5 225102.1000 6 008121.1036DH2 7 H100838 8 H500010 9 H500025 10 H500026 11 H500027 12 H500067 13 H500055 14 H500056 15 H100736 D 3 4 2 3 1 DESCRIPTION TOP DRICE CONNECTION MOUNT CLAMP PLATE, SERVICE LOOP HANGER - GUARD CAPSCREW,SOCKET HEAD, 1-8UNC X 6.00, DH2 WASHER, NORD-LOCK, 1 IN, PAIR WASHER,LOCK,NORDLOCK,1 PAIR 5/8,LARGE CAPSCREW,HEX HEAD, 5/8-11UNC X 2.25,GR8,DH2 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT ADAPTER, MALE 3/8 ORFS, MALE 3/8 NPT PLUG, DUST, CAP, HYD, 3/4, VEP NPT, STUCCHI, FEMALE NIPPLE, HYD, 3/4, VEP NPT, STUCCHI, MALE CAP, DUST, HYD, 3/4, VEP NPT, STUCCHI, MALE CPLG, HYD, 3/4, VEP NPT, STUCCHI, FEMALE NIPPLE, HYD, 3/4, VEP NPT, STUCCHI, MALE CAP, DUST, HYD, 3/8, VEP NPT, STUCCHI, MALE NIP, MALE PIPE, HEX, 3/4 NPT QTY. 1 1 3 3 4 4 2 1 1 1 1 1 1 1 2 C D C 1 15 B B 6 5 2 UNLESS OTHERWISE SPECIFIED: 8 A 13 14 12 9 11 10 01 REV. DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 7 7 PROPRIETARY AND CONFIDENTIAL RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 3/23/2015 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 3/23/15 DGW 3/23/15 DF 3/23/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL SERVICE LOOP MOUNT ASSEMBLY, TD SIDE GDM 500 SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: 178.71 LBS DO NOT SCALE DRAWING 3 A500297 A 1 GD M 5 0 0 / 6 5 0 T OP D RI V E 4D HPU HPU INDEX Drawing No. Revision Description A101853 01 HPU 12 GAL. 3000 PSI H102956 01 ASSEMBLY, PRESSURE FILTER A500313 01 ASSEMBLY, J-BOX, E-STOP, HPU A500385 01 ASSEMBLY, HPU COOLER GDM500650 Rev. 12 4-8 8 7 5 6 4 ITEM NO. PART NUMBER DESCRIPTION QTY. 1 A100203 ASSEMBLY, HPU, GDM 120GAL 1 2 H500113 HPU COOLER, GDM 1 3 H102954 FILTER ASSEMBLY, GDM HPU RETURN 1 4 H102956 ASSEMBLY, PRESSURE FILTER 1 5 S101800 O-RING, N90-219, 1.296ID X 0.139 DIA 2 6 M500520-1 HEAT DEFLECTOR PANEL 1 7 M104180 HPU FRAME, 120gal, GDM 1 8 E100000 MOTOR, AC, 20 HP, 575V, 1750 RPM 2 9 M100419 BELL HOUSING SAE B, 2 BOLT X 256TC 2 10 H100015 PUMP, HYD, PISTON, 28cc 2 11 M105869 MANIFOLD, OUT, HPU, PRESSURE FILTER 1 12 M105868 MANIFOLD, IN, HPU, PRESSURE FILTER 1 13 N100021 GAUGE, DIFFERENTIAL PRESSURE, 0-50 PSI, 1/4 NPT 1 14 H100773 ELL 90°, MALE 1/4 NPT 2 15 M105870 D.P. TUBE, HPU 2 16 A500313 ASSY. J-BOX, E-STOP, HPU 1 17 H100337 RECEPTACLE, 1 SOCKET, 444 MCM, BLUE 1 18 H102234 FITTING, PIPE, PLUG, HEX HD, 2'' MNPT, FS 1 19 H100449 SIGHT GLASS, 68 TO 176°F (20° TO 80°C) 1 20 E103870 RTD FOR HPU 1 21 H500108 BREATHER, HPU TANK, DESICCANT STYLE 1 22 H500054 CPLG, HYD, 3/8, VEP NPT, STUCCHI, FEMALE 1 23 H500067 PLUG, DUST, CAP, HYD, 3/4, VEP NPT, STUCCHI, FEMALE 1 24 H500056 CAP, DUST, HYD, 3/8, VEP NPT, STUCCHI, MALE 1 25 H500025 CPLG, HYD, 3/4, VEP NPT, STUCCHI, FEMALE 1 26 H500026 NIPPLE, HYD, 3/4, VEP NPT, STUCCHI, MALE 1 27 H500027 CAP, DUST, HYD, 3/4, VEP NPT, STUCCHI, MALE 1 28 H100825 ELL 90°, MALE 1/2 ORFS, MALE 3/4 NPT 1 29 H100890 HOSE FTG, STR LG, 1/2, FEM SWV 1/2 ORFS 10 30 H100824 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT 3 31 H101035 ELL 90, MALE 3/4 ORFS, MALE 1 ORB 1 32 H100918 HOSE FTG, STR, 1/4, FEM SWV 1/4 ORFS 2 33 H500028 VALVE, BALL,1.25 INCH, NPTF, BRASS 2 34 H101103 HOSE, HP, 1/4, 3000 psi 24 35 H101104 HOSE, HP, 1/4, 3000 psi 30 36 H101105 HOSE, HP, 3/4, 3000 psi 60 37 008121.0612DH2 CAPSCREW, HEX HEAD, 3/8-16 X 3/4, DH2 4 38 N100000 GAUGE, PRESSURE, 0 - 3000 PSI, SIDE MOUNT 1 D C B A REV. RELEASE FOR MANUFACTURING 1 C B 8 DATE 7 6 APPROVED 5 4 7 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 2/12/2015 DESCRIPTION 1 D PROPRIETARY AND CONFIDENTIAL 1 2 3 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN NAME DATE MH 2/12/2015 JP - CHECKED APPR. GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL HPU, 120 GAL. 3,000 PSI A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 1 SHEET 1 OF 2 WEIGHT: LBS DO NOT SCALE DRAWING 3 A101853 REV 1 8 5 6 7 4 2 3 31 1 15 28 14 D D 11 27 12 3 26 23 25 DETAIL B SCALE 1 : 6 21 37 13 2 C C 8 6 16 30 20 19 29 17 B 18 B B 9 24 10 38 22 33 GDS International TITLE: A HPU, 120 GAL. 3,000 PSI A SIZE PART/DWG NO. B A101853 WEIGHT: LBS 8 7 6 5 4 3 2 REV 1 SHEET 2 OF 2 1 8 5 6 7 4 ITEM NO. D 2 3 PART NUMBER 1 DESCRIPTION QTY. 1 H102956 ASSEMBLY, PRESSURE FILTER 1 2 H102971 ELEMENT, HI PRESSURE FILTER 1 3 S100484 WPF4 BOWL O-RING 1 4 M101201 WPF4 ANTI-EXTRUSION RING 1 D 1 C C 1 3 4 2 1 1 B B UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 NOTE: A 1. ITEM NUMBER 1 IS A REUSABLE CORES PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 3/24/2015 DF DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN CHECKED APPR. NAME DATE DF 3/24/15 DGW 3/24/15 DF 3/24/15 GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSEMBLY, PRESSURE FILTER SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 REV 01 SHEET 1 OF 1 WEIGHT: LBS DO NOT SCALE DRAWING 3 H102956 A 1 8 7 6 5 4 ITEM NO. D TOP VIEW 2 2 3 PART NUMBER 1 DESCRIPTION Default/ QTY. 1 E100588 ENCLOSURE, 6X6X3, SS 1 2 E100494 LEGEND PLATE, EMERGENCY STOP 1 3 E100986 SWITCH, MHPB, MAINT, RED, 1-NC, SEALED 1 4 E100473 CONTACT BLOCK, 1-NO 1-NC 1 5 E100147 SEALING RING, 1/2 NPT 3 6 E100123 STRAIN RELIEF, 1/2 NPT, 0.500-0.625 3 D 3 BACK OF LID VIEW C 6 2 6 6 C 4 FRONT VIEW 3 B 6 6 B UNLESS OTHERWISE SPECIFIED: 6 A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 KHW 6/2/14 INITIAL DATE 7 6 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 5 NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 DRAWN KHW 6/2/2014 CHECKED XXX XX/XX/XX ENG APPR. XXX XX/XX/XX MFG APPR. XXX XX/XX/XX INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M Q.A. XXX XX/XX/XX MATERIAL GDS PART No.-Revision A500313-01 4 GDS International TITLE: ASSEMBLY, J-BOX, E-STOP, HPU SIZE DWG. NO. B FINISH 3 2 REV A500313 SCALE: 1:5 DO NOT SCALE DRAWING A 01 SHEET 1 OF 2 WEIGHT: 1 8 7 6 5 4 3 ITEM NO. PART NUMBER 1 DESCRIPTION QTY. 1 E500272 DIN RAIL, TS35 1 2 E103733 END STOP, GREY 2 3 E500228 TERMINAL BLOCK, DIN, FEED THRU, SCREW 9 TERM. BLK, GND, 2 LVL 1 D 4 C 2 E101072 D C 2 3 9X B B 4 2 GDS International TITLE: A 1 ASSEMBLY, J-BOX, E-STOP, HPU SIZE DWG. NO. B 8 7 6 5 4 3 2 REV A500313 SCALE: 1:5 A 01 SHEET 2 OF 2 WEIGHT: 1 8 7 5 6 4 ITEM NO. PART NUMBER 14 H500113 2 M500630 3 M500586 NOTES: 1. 2. 3. 2 3 DETAIL ITEM 08 LOCATED INSIDE COOLER MOUNTING RAILS FAN CAGE MOUNTED TO MOTOR USING DETAIL ITEMS 10 & 13 REFER TO SHEET 2 FOR MORE DETAIL. D 14 14 1 DESCRIPTION HPU COOLER, GDM MOUNT, HYD FAN MOTOR HUB, HPU FAN, GDM QTY. 1 1 1 SETSCREWM 1/4-20 X 1/2, CUP POINT CAPSCREW, SOCKETHEAD, 12-28 UNF X 1 1/4 DH 1 3 4 5 312221.0408 026211.02020DH2 6 220102.0600 WASHER,LOCK,NORDLOCK,1 PAIR 3/8 6 7 E100024 MOTOR, AC, 2HO, 575V, 1750 RPM 1 8 9 M500637 008121.0628 TAP PAD, 120 GAL HPU COOLER MOUNT CAPSCREW, HEXHEAD, 3/8-16 X 1.5" GR. 8 2 6 10 208201.0600 WASHER, FLAT, 3/8, NARROW 14 11 12 13 008121.0616 108112.0600 008121.0612 CAPSCREW, HEXHEAD, 3/8-16 X 1" GR. 8 NUT,HEX,PLATED,GR8 3/8-16 CAPSCREW, HEXHEAD, 3/8-16 X 3/4" GR. 8 8 4 4 14 M500700 FAN BLADE FOR GDM HPU COOLER 1 C D C 7 B B 2 6 9 14 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/16 ANGULAR: MACH .5 BEND 1 ONE PLACE DECIMAL .031 TWO PLACE DECIMAL .015 THREE PLACE DECIMAL .005 * BOLTS INTO M500637 LOCATED INSIDE RAIL, BOTH SIDES TYP. A PROPRIETARY AND CONFIDENTIAL 01 REV. RELEASE FOR MANUFACTURE DESCRIPTION 8 7 6 NAME DATE JAV 3/10/14 CHECKED DF 3/24/15 APPR. DF 3/24/15 UNLESS OTHERWISE SPECIFIED: 11 10 3/10/14 JAV DATE APPROVED 5 ECN # THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF GLOBAL DRILLING SUPPORT INTL. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF GLOBAL DRILLING SUPPORT INTL. IS PROHIBITED. 4 INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5M DRAWN GDS International TITLE: THIRD ANGLE PROJECTION MATERIAL ASSEMBLY, HPU COOLER A SIZE PART/DWG NO. B FINISH 125AA UNLESS STATED OTHERWISE 2 01 SHEET 1 OF 2 WEIGHT: 166.87 LBS DO NOT SCALE DRAWING 3 A500385 REV 1 8 6 7 5 4 2 3 1 A D D 12 10 11 2 10 11 C C 8 SECTION A-A SCALE 1 : 4 10 13 3 D D 14 B B A 1 20 16 " GDS International TITLE: A ASSEMBLY, HPU COOLER A SIZE PART/DWG NO. 4 8 5 7 B SECTION D-D SCALE 1 : 4 6 A500385 WEIGHT: 166.87 LBS 5 4 3 2 REV 01 SHEET 2 OF 2 1 G D M 5 0 0 / 6 5 0 T O P D R I V E Section 5 Certifications Contents Certificate of Compliance API License & Certifications 5-1 5-2 5-4 CERTIFICATE OF COMPLIANCE 5-2 CERTIFICATE OF COMPLIANCE Customer: Customer P.O.: Description / Serial Number: Quantity: GDS Work Order Number: Enafor G4453 500 Ton NOV TDS 11/SN040 1 M18010 The undersigned hereby certifies that the equipment referenced above conforms to the customer’s purchase order requirements, API Spec 8C (as applicable), and generally accepted industry practices. Deviations and exceptions are as follows: None All documentation related to this order is available for examination upon request. GDS INTERNATIONAL, LLC: 7/17/2015 Director of Quality/HSE Form 128 Rev 2 December 2014 Date API License and Certifications 5-4