Awareness Training on Integrated Management System Management System A management system is the way in which an organization manages the interrelated parts of its business in order to achieve its objectives. Benefits of Management System – • More efficient use of resources. • Improved risk management and protection of people and the environment. • Increased capability to deliver consistent and improved services and products. • Minimize errors and waste. Integrated Management System ISO 9001 : 2015 Quality Management System ISO 45001 : 2018 ISO 14001 : 2015 Environment Management System Integrated Management System Ocuppational Health & Safety Management System NWPGCL IMS Policy সমি�ত বয্ব�াপনা প�িতর নীিতমালা (গুণমান, পিরেবশ, েপশাগত �া�য্ ও সু রক্ষা) আমােদর লক্ষয্সমূ হঃ • �নামধ�, িনভর্রেযা� এবং �মিবকাশমান একিট িবদুয্ৎ উৎপাদন েকা�ািন িহসােব গেড় উঠা। • • উ�াবনী এবং �যু ি� চািলত সং�া িহেসেব পযর্বিসত হওয়া৷ েসবা, গুণমান, িনভর্রেযা�তা, িনরাপ�া সুর�া এবং �াহক েসবায় উৎকষ র্তা অজর্নকারী একটা েকা�ািন িহসােব গেড় উঠা। Integrated Management System Policy (Quality, Environment, Occupational Health And Safety) OUR AIM • To become an emerging power generation utility with a strong brand and reliability • To be an innovative and technology driven organization • To be a company that achieves excellence in service, quality, reliability, safety and customer care আমােদর �িত�িতসমূ হঃ • িবদু য্ৎ উৎপাদন সং�া� যাবতীয় আইন-কানু ন, িবিধ-িবধান এবং অনয্ানয্ আবশয্কতা েমেন চলা৷ • দূ ষণ, দু ঘর্টনা, আঘাত এবং অসু �তা �িতেরাধ করা৷ • উে�শয্ ও লক্ষয্সমূ হ িনধর্ারেণর মাধয্েম গুণমান, পিরেবশ, েপশাগত �া�য্ ও সু রক্ষা এবং কমর্দক্ষতার িনর�ন (অিবরাম) উ�িত সাধন করা৷ OUR COMMITMENTS • To comply with all applicable legislations, regulations and other requirements related to power generation • To prevent pollution, injury and ill-health • To continually improve our quality, environment, occupational health and safety, performance by setting objectives and targets আমােদর �েচ�াসমূ হঃ • সক্ষমতার সেবর্া� বয্বহার এবং �থানু গ সংরক্ষেণর মাধয্েম উৎপাদনশীলতা বৃ ি� এবং পিরচালনা ও সংরক্ষণ বয্য় সংেকাচন করা৷ OUR ENDEAVOUR • To increase productivity and minimize the Operation & Maintenance costs through optimized capacity utilization and customized maintenance • • �াকৃিতক স�দ সংরক্ষণ করা৷ শনা�কৃত �ি�য়া ঝুঁিক এবং স�াবয্ সু িবধাসমূ হ কাযর্করভােব পালেনর মাধয্েম কাযর্�ি�য়ার িনর�ন (অিবরাম) উ�িত সাধন করা৷ • • To conserve natural resources To improve processes through continual improvement by addressing identified process risks and opportunities effectively • কমর্ীবািহনীেক ে�রণা �দান করা এবং “আমার েকা�ািন” এর পিরবেতর্ “আমােদর েকা�ািন” িহসােব িচ�া করা৷ • To motivate employees and associates to be a “We Company” not a “Me Company” Benefits of Integrated Management System Eliminates – • Multiple organizational responsibilities to manage different management systems • Multiple policy statement • Multiple objectives & management programmes • Multiple management system documentation Benefits of Integrated Management System • Multiple operational control procedure in varying formats • Multiple task of record maintenance • Overlapping audit schedules • Multiple certification from external agencies Common Requirements of IMS • Policy • Risk Assessment – HIRA, EAIA • External Requirements – Customer/ Statutory • Objectives & Targets • Management Responsibility, Authority, Resources • Competence, Training, Awareness • Internal & External Communications • Control of Documents Common Requirements of IMS • Operational Control • Emergency Preparedness & Response Plan • Monitoring & Measurement • Calibration of Measuring Equipments • Corrective & Preventive Action • Control of Records • Internal Audits • Management Reviews External & Internal Issues Review Frequency : Six Months Interval Factor of External and internal Issues Description of issues Undesired or desirable effects Delay of bill paying to vendors. Due to complex and intertwined system of authorization billing takes time. The suppliers may get demotivated to conduct business with NWPGL. Lacking in understanding particular specifications of spares parts and tools. Sometimes suppliers fail to interpret the technical specifications which results in delay of getting the desired spare parts. Lead time and cost for receiving spare parts and tools increase. The maintenance of some machinery gets delayed. It happens due to the unavailability of some minor spare parts in Khulna. Sometimes the suppliers are unwilling to supply the spare part, as the price of the spare part is quite low and profit margin is low. The availability of spare parts has to be ensured. The other departments may need technical support or machineries for their maintenance work. Unavailability of technical support or machineries may lead to the hindrance of their maintenance. The timely technical support and availability of required machineries have to be ensured. Needs & Expectations of Interested Parties Review Frequency : Six Months Interval Relevant Interested parties Needs and Expectation of the interested parties. Associated Risks and Opportunities Vendors Getting the bill on time. Suppliers may get demotivated to do business with us. Vendors Getting the Spare Parts in time. Due to the unavailability of spare parts in Khulna, the procurement procedure gets delayed and also the timely maintenance of machineries often gets stalled. It may result in obstruction of generation or compromise of quality. Timely maintenance of machineries Operation department All other departments Rapid breakdown maintenance Due to the unavailability of spare parts in Khulna, the timely maintenance of machineries often gets stalled. It may result in obstruction of generation or compromise of quality. Providing technical support and equipment The timely maintenance of other departments may get hampered. Process Risk & Opportunities Delay of bill paying to the vendors. Due to complex and intertwined system of authorization billing takes time. The supply of Spare Parts gets delayed. Lead time and cost for receiving spare parts and tools increase. The maintenance of some machinery gets delayed. The electricity of energy generation may get hampered or the quality has to be compromised. N Unavailability of technical support or machineries may lead to the hindrance of their maintenance. M Opportunities. Actions to be taken for Risks/ The complexity of the authorization process needs to be minimized. Increasing technical competence of the vendors. N N The other departments may need technical support or machineries for their maintenance work. Rating of effects Negative effects (N) Positive effects (P) Undesired or desirable effects. Or Associated Risk and Opportunities Organizational Issues (Clause 4.1 and 4.2) Review Frequency : Three Months Interval M H Some minor spare parts are unavailable in Khulna. Moreover, suppliers do not want to supply minor spare parts due to low profit margin. A separate procuring entity based entirely on Dhaka, Nawabpur may set up. Thus, the minor spare parts may get procured in advance. As a result, in the time of breakdown the parts will be readily available. The other departments should notify MMD in advance. N L Procedures • QHSE Procedure 1. Control of Documents and Records 2. IMS Manual NWPGCL 3. Internal Audit 4. Management Review • EHS Procedure 1. Emergency Preparedness Plan & Response 2. EAIA & HIRA 3. Waste Management 4. Incident Investigation Legal Register (Evaluation of Compliance) • Boiler Rules 1. Renewal of certificate 2. Report of incident • Labor Rules Legal Register (Evaluation of Compliance) 1. White Wash & coloring 2. Register maintenance of cleaning 3. Pressure plant 4. Crane, highest, lift and kopical and other lifting machine etc. • Gas Safety Rules • Explosive certificate IMS Objectives Review Frequency : Six Months Interval IMS Objectives Improvement Management Program Maintenance of Infrastructure • Annual Maintenance Plan • Maintenance of Fire Detection & Firefighting System • Civil Maintenance • Housekeeping • Adequate Illumination • Material Handling Equipment • Monitoring, Control & Measuring of Maintenance Equipment Monitoring & Measuring Resources Measuring Equipment needs to – • Be calibrated and/or verified at specified intervals • Have calibration status through stickers or records • Be safeguarded from adjustment • Be protected from damage during handling by imparting training to users Records of the results of calibration and verification are to be maintained. Awareness & Communication • Awareness about IMS policy and relevant IMS objectives • Awareness about SOPs, EAIA, HIRA, Emergency Situation, IMP • Participation of workers in incident investigation • Communication & awareness about MSDS, Legal, Handling, Labelling Requirements, Work Permits Identification & Traceability • Fuel, Consumables are to be identified by appropriate means. • Identification tags, inspection records needs to be maintained • Separate identified storage space needs to be maintained where necessary