Principles of Supply Chain Management (5e) INVENTORY MANAGEMENT Prepared by Cynthia Wisner, MBA © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. Principles of Supply Chain Management (5e) Introduction Inventory can be one of the most expensive assets of an organization Management must reduce inventory levels yet avoid stockouts Managing perishable inventory presents a unique challenge Excessive inventory is a sign of poor inventory management Excessive inventory adversely affects financial performance © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. Principles of Supply Chain Management (5e) Dependent & Independent Demand Dependent Demand – internal demand for parts based on demand of the final product in which parts are used Examples include; Subassemblies, components, & raw materials Independent Demand – demand for end products & has demand pattern affected by trends, seasonal patterns, & general market conditions © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. Principles of Supply Chain Management (5e) Functions of Inventory • Buffer from uncertainty in the marketplace • Decouple dependencies in the supply chain (e.g., safety stock) © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. 4 Principles of Supply Chain Management (5e) Categories of Inventory • Raw materials- unprocessed purchase inputs • Work-in-process (WIP)- partially processed materials not yet ready for sales • Finished goods- completed products ready for shipment • Maintenance, repair & operating (MRO)- materials & supplies used in producing products (e.g., cleaners & brooms) © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. 5 Principles of Supply Chain Management (5e) Inventory Costs • Direct costs- directly traceable to unit produced (e.g., labor) • Indirect costs- cannot be traced directly to the unit produced (e.g., overhead) • Fixed costs- independent of the output quantity (e.g, buildings, equipment) • Variable costs- vary with output level (e.g., materials) • Order costs- direct variable costs for placing an order • Holding or carrying costs- incurred for holding inventory in storage • In mfg, setup costs are related to machine setups © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. 6 Principles of Supply Chain Management (5e) Turnover Ratio How many times inventory “turns” in an accounting period. Higher number is better © 2019 Cengage Learning. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part, except for use as permitted in a license distributed with a certain product or service or otherwise on a password-protected website or school-approved learning management system for classroom use. 7