PROBAD - Module ASME I Release 05.01.01
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Order:
6.75TPH
Order No.:
2
Drawing:
HEADER
Drawing No.:
-
Table of contents
Page
Dataset:
11 HEADER_5" 27.2.1??? (Cylindrical shell with nozzles)
1
001 Check header 5" SA106 (1) (Cylindrical shell with nozzles)
11
001 Check header 5" SA106 (2) (Cylindrical shell with nozzles)
17
001 Check header 5" SCH80_SA106 (Cylindrical shell with nozzles)
23
005 HEADER13_8"-SCH80-LIGAMENT (Cylindrical shell with nozzles)
29
005 Check H<=5" có 27.2.1 (Cylindrical shell with nozzles)
54
01 Ch? Y 60.3 t3.91 (Cylindrical shell with nozzles)
60
01 Ch? Y SA106 (Cylindrical shell with nozzles)
66
01 Ch? Y dim EN (Cylindrical shell with nozzles)
72
11 HEADER_6" 27.2.1??? (Cylindrical shell with nozzles)
78
11 HEADER_5" tube??? (Cylindrical shell with nozzles)
91
Appendix A Material data sheets
SA-106 - B (PROBAD Material No. 153)
102
E10216-2 - P265GH (PROBAD Material No. 272)
107
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: -
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
Order:
Drawing:
Dataset:
11
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / MAINBODY pipe
ASME-B36.10 01/18
141.30 mm x 6.55 mm
SA-106
B/K03006
3
3 / BR pipe_4"-SCH40
ASME-B36.10 01/18
114.30 mm x 6.02 mm
SA-106
B/K03006
4
10 / BR tube_4"-SCH40
-
114.30 mm x 6.02 mm
SA-106
B/K03006
6
Operation
20.01 %
Branch No. 2
5.097 MPa
Reinforcement area nozzle No. 1
481.89 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
1
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER_5" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 70.34 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 337.97 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 2
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 70.34 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 337.97 mm2
Nozzle No.: 2
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
2
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
2
11
1
MAINBODY pipe
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
128.20 mm
d 0i
130.84 mm
t
6.55 mm
t0
5.23 mm
t r0
1.07 mm
t ri0
1.01 mm
t r1
1.61 mm
ct
12.50 %
ct
0.82 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
4000.00 mm
G
86.60 kg
V
0.052 m³
2
d max
73.68 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
9.00 MPa
23.59 MPa
118.00 MPa
19.99 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
3
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
2
11
3
BR pipe_4"-SCH40
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
0.87 mm
0.81 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.40
0.00 mm
2000.00
0.00
90.00
0.00
mm
°
°
°
11.92
209.53
1.01
442.54
94.42
22.27
559.24
105.51
18.87
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
t vmin
1.07 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
4
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
2
11
Continuation of result output from component: BR pipe_4"-SCH40
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.18 MPa
20.86 MPa
118.00 MPa
17.68 %
Reinforcement area
5.10 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
5
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: -
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
Order:
Drawing:
Dataset:
2
11
10
BR tube_4"-SCH40
Branch No. 2: Tube
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Class hot
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
0n
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
1.44 mm
1.35 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.00 mm
1000.00
0.00
90.00
0.00
mm
°
°
°
11.92
209.53
1.01
442.54
94.42
22.27
559.24
105.51
18.87
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
6
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" 27.2.1???
2
11
Continuation of result output from component: BR tube_4"-SCH40
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
8.99 MPa
23.62 MPa
118.00 MPa
20.01 %
Reinforcement area
5.10 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
7
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER_5" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
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Page
8
of 111
ASME I, Release: 05.01.01
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Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER_5" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
Nozzle distances
Nozzle
Numbers
1
2
Longitudinal
distance
1000.00 mm
Circumferential
distance
0.00 °
Centre distance
1000.00 mm
Sum of
reinforcement zones
209.53 mm
Mutual influence: None
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
9
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER_5" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
View No. 1: Default -
Order:
Drawing:
Dataset:
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Page
10
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SA106 (1)
2
Order No.:
Drawing No.:
Dataset No.:
001
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / H15_5"S40SA106_Ca=0.5
ASME-B36.10 01/18
141.30 mm x 6.55 mm
SA-106
B/K03006
13
2 / BRANCH 4"
SCH40_Ca=0
ASME-B36.10 01/18
114.30 mm x 6.02 mm
SA-106
B/K03006
14
Operation
23.37 %
Reinforcement area nozzle No. 1
4.770 MPa
476.74 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
11
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SA106 (1)
Order No.:
Drawing No.:
Dataset No.:
2
001
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 70.34 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 337.97 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
12
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (1)
2
001
1
H15_5"S40- SA106_Ca=0.5
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
128.20 mm
d 0i
130.84 mm
t
6.55 mm
t0
5.23 mm
t r0
1.07 mm
t ri0
1.01 mm
t r1
1.75 mm
ct
12.50 %
ct
0.82 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
742.00 mm
G
15.92 kg
V
0.010 m³
1
d max
73.68 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
9.00 MPa
23.59 MPa
118.00 MPa
19.99 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
13
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (1)
2
001
2
BRANCH 4" SCH40_Ca=0
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
0.87 mm
0.81 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.40
0.00 mm
92.00
0.00
90.00
0.00
mm
°
°
°
11.92
184.00
1.01
334.70
94.42
22.27
451.39
105.51
23.37
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
t vmin
1.07 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
14
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (1)
2
001
Continuation of result output from component: BRANCH 4" SCH40_Ca=0
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.18 MPa
20.86 MPa
118.00 MPa
17.68 %
Reinforcement area
4.77 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
15
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Check header 5" SA106 (1)
Order No.:
Drawing No.:
Dataset No.:
2
001
View No. 1: Default -
Order:
Drawing:
Dataset:
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Page
16
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SA106 (2)
2
Order No.:
Drawing No.:
Dataset No.:
001
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / H15_5"S40SA106_Ca=0
ASME-B36.10 01/18
141.30 mm x 6.55 mm
SA-106
B/K03006
19
2 / BR 4" SCH40_Ca=0
ASME-B36.10 01/18
114.30 mm x 6.02 mm
SA-106
B/K03006
20
Operation
19.77 %
Reinforcement area nozzle No. 1
5.395 MPa
486.08 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
17
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SA106 (2)
Order No.:
Drawing No.:
Dataset No.:
2
001
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 69.14 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 390.39 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
18
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (2)
2
001
1
H15_5"S40- SA106_Ca=0
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
128.20 mm
d 0i
129.84 mm
t
6.55 mm
t0
5.73 mm
t r0
1.07 mm
t ri0
1.00 mm
t r1
1.64 mm
ct
12.50 %
ct
0.82 mm
c ai
0.00 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
742.00 mm
G
15.94 kg
V
0.010 m³
1
d max
73.68 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
9.89 MPa
21.47 MPa
118.00 MPa
18.19 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
19
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (2)
2
001
2
BR 4" SCH40_Ca=0
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
5.27 mm
0.87 mm
0.80 mm
12.50 %
0.75 mm
0.00 mm
0.00 mm
0.40
0.00 mm
92.00
0.00
90.00
0.00
mm
°
°
°
13.17
184.00
1.00
379.66
117.70
27.19
524.54
103.71
19.77
3.69
5.27
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
103.76 mm
tv
6.02 mm
t 0v
5.26 mm
t 0v
5.27 mm
t rn
0.80 mm
t vmin
1.07 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.00 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
20
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SA106 (2)
2
001
Continuation of result output from component: BR 4" SCH40_Ca=0
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
11.29 MPa
18.81 MPa
118.00 MPa
15.94 %
Reinforcement area
5.39 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
21
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Check header 5" SA106 (2)
Order No.:
Drawing No.:
Dataset No.:
2
001
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
22
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SCH80_SA106
2
Order No.:
Drawing No.:
Dataset No.:
001
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / H15_5"S80SA106_Ca=0.5
ASME-B36.10 01/18
141.30 mm x 9.53 mm
SA-106
B/K03006
25
2 / BRANCH 4" SCH40
ASME-B36.10 01/18
114.30 mm x 6.02 mm
SA-106
B/K03006
26
Operation
17.68 %
Branch No. 1
6.737 MPa
Reinforcement area nozzle No. 1
500.49 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
23
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check header 5" SCH80_SA106
Order No.:
Drawing No.:
Dataset No.:
2
001
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 67.54 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 476.66 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
24
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SCH80_SA106
2
001
1
H15_5"S80- SA106_Ca=0.5
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
122.24 mm
d 0i
125.62 mm
t
9.53 mm
t0
7.84 mm
t r0
1.07 mm
t ri0
0.97 mm
t r1
1.75 mm
ct
12.50 %
ct
1.19 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
742.00 mm
G
22.56 kg
V
0.009 m³
1
d max
85.36 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S80, XS)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
13.70 MPa
15.50 MPa
118.00 MPa
13.14 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
25
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SCH80_SA106
2
001
2
BRANCH 4" SCH40
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
0.87 mm
0.81 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.40
0.00 mm
92.00
0.00
90.00
0.00
mm
°
°
°
11.92
184.00
0.97
544.48
94.42
22.27
661.18
101.31
15.32
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
t vmin
1.07 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
26
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check header 5" SCH80_SA106
2
001
Continuation of result output from component: BRANCH 4" SCH40
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.18 MPa
20.86 MPa
118.00 MPa
17.68 %
Reinforcement area
6.74 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
27
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Check header 5" SCH80_SA106
Order No.:
Drawing No.:
Dataset No.:
2
001
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
28
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: -
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
2
005
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / MAINBODY 8" pipe
ASME-B36.10 01/18
219.10 mm x 12.70 mm
SA-106
B/K03006
33
3 / BRANCH 6"-SCH80 x3 ASME-B36.10 01/18
168.30 mm x 10.97 mm
SA-106
B/K03006
35
3 / BRANCH 6"-SCH80 x3 ASME-B36.10 01/18
168.30 mm x 10.97 mm
SA-106
B/K03006
37
3 / BRANCH 6"-SCH80 x3 ASME-B36.10 01/18
168.30 mm x 10.97 mm
SA-106
B/K03006
38
5 / Drain pipe 2"-SCH40
ASME-B36.10 01/18
42.20 mm x 3.56 mm
SA-106
B/K03006
39
6 / Drain tube 2"-SCH40
-
42.20 mm x 3.56 mm
SA-106
B/K03006
41
7 / Drain pipe 2"-SCH80
ASME-B36.10 01/18
42.20 mm x 4.85 mm
SA-106
B/K03006
43
2 / NIPPLE 60.3 P265GH
-
60.30 mm x 3.91 mm
E10216-2
P265GH
45
2 / NIPPLE 60.3 P265GH
-
60.30 mm x 3.91 mm
E10216-2
P265GH
47
4 / NIPPLE pc? 60.3 P265 -
60.30 mm x 3.91 mm
E10216-2
P265GH
49
4 / NIPPLE pc? 60.3 P265 -
60.30 mm x 3.91 mm
E10216-2
P265GH
51
Operation
42.12 %
Main body weakened
4.273 MPa
468.88 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
29
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Hints and messages regarding the calculation
Nipple field No.: 1
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 1 / No. 2
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 1 / No. 3
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 1 / No. 4
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 2
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 2 / No. 3
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 2 / No. 4
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 3
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
30
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 3 / No. 4
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nipple field No.: 4
Note Nr. 1033
All centre distances between the nipples > 4/3 d.
Additional sectional area condition acc. to PG-38.4 meets.
Input as adjacent nozzles with typ of reinforcement
'Nipplefield' allowed. Usually a proof according to PG-38.1
provides more favorable results.
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 152.42 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 1115.54 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 2
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 152.42 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 1115.54 mm2
Nozzle No.: 2
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 3
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 152.42 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 1115.54 mm2
Nozzle No.: 3
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 4
Note Nr. 1316
According to PG-32.1.4 no reinforcement calculation is
required for opening diameter d = 36.970 mm .
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
31
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Nozzle No.: 5
Note Nr. 1316
According to PG-32.1.4 no reinforcement calculation is
required for opening diameter d = 36.970 mm .
Nozzle No.: 6
Note Nr. 1316
According to PG-32.1.4 no reinforcement calculation is
required for opening diameter d = 34.712 mm .
Main body :
Note Nr. 1026
The influence between nozzles and nipple fields was proved.
No influencees of nozzles to nipples were determined.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
32
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
1
MAINBODY 8" pipe
Main body - Pipe
PG-27.2
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S80, XS)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
Efficiency factor due to nipple field - relevant
Wall thickness required incl. nipple, w/o allowances
Wall thickness required incl. nipple, w/o allowances reg. di
Minimum wall thickness acc. code
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
219.10 mm (User entries in italics)
d 0o
219.10 mm
di
193.70 mm
d 0i
197.88 mm
t
12.70 mm
t0
10.61 mm
t r0
1.66 mm
t ri0
1.52 mm
t r1
2.23 mm
E
0.359
t rE
4.57 mm
t riE
4.31 mm
t cmin
6.00 mm
ct
12.50 %
ct
1.59 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
4000.00 mm
G
263.48 kg
V
0.124 m³
6
d max
107.88 mm
4
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
33
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: MAINBODY 8" pipe
Load case results
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
Main body unweakened
- weakened
11.89 MPa
17.86 MPa
42.40 MPa
15.14 %
4.27 MPa
17.86 MPa
42.40 MPa
42.12 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
34
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
3
BRANCH 6"-SCH80 x3
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S80, XS)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness acc. code
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
t
t
t
n
0n
rn
rni
cmin
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
168.30 mm
146.36 mm
10.97 mm
9.10 mm
1.28 mm
1.16 mm
6.00 mm
12.50 %
1.37 mm
0.50 mm
0.00 mm
0.40
0.00 mm
2600.00
0.00
90.00
0.00
mm
°
°
°
22.75
300.20
1.52
1364.33
361.37
72.00
1797.70
228.63
12.72
6.00
9.10
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
168.30 mm
d iv
146.36 mm
d
150.10 mm
tv
10.97 mm
t 0v
9.09 mm
t 0v
9.10 mm
t rn
1.16 mm
t vmin
6.00 mm
c tv
12.50 %
c tv
1.38 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
35
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: BRANCH 6"-SCH80 x3
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
13.34 MPa
15.93 MPa
118.00 MPa
13.50 %
Reinforcement area
7.04 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
36
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
3
BRANCH 6"-SCH80 x3
Branch No. 2: Pipe
PG-27.2
The nozzle is a copy of another nozzle. The geometry and the load case results are identical - only the
positioning on the main body is different.
Positioning
Distance to reference point
Circumferential angle
- Shell axis
Angle to
- Radial
l
ϕ
β
γ
1
500.00
0.00
90.00
0.00
mm
°
°
°
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
37
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
3
BRANCH 6"-SCH80 x3
Branch No. 3: Pipe
PG-27.2
The nozzle is a copy of another nozzle. The geometry and the load case results are identical - only the
positioning on the main body is different.
Positioning
Distance to reference point
Circumferential angle
- Shell axis
Angle to
- Radial
l
ϕ
β
γ
1
3500.00
0.00
90.00
0.00
mm
°
°
°
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
38
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
2
005
5
Drain pipe 2"-SCH40
Branch No. 4: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
t w1
t w4
Pipe connection
42.20 mm
35.08 mm
3.56 mm
2.62 mm
0.32 mm
0.28 mm
12.50 %
0.44 mm
0.50 mm
0.00 mm
0.40
0.00 mm
1000.00
180.00
90.00
0.00
mm
°
°
°
6.54
73.94
1.52
1.83
2.62
mm
mm
mm
mm
mm
Reinforcement area
d ov
42.20 mm
d iv
35.08 mm
d
36.97 mm
tv
3.56 mm
t 0v
2.61 mm
t 0v
2.62 mm
t rn
0.28 mm
t vmin
1.66 mm
c tv
12.50 %
c tv
0.45 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
39
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: Drain pipe 2"-SCH40
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
15.39 MPa
13.80 MPa
118.00 MPa
11.70 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
40
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
2
005
6
Drain tube 2"-SCH40
Branch No. 5: Tube
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
0n
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
β
γ
L4
l z
tr
t w1
t w4
Pipe connection
42.20 mm
35.08 mm
3.56 mm
2.62 mm
0.53 mm
0.48 mm
12.50 %
0.44 mm
0.50 mm
0.00 mm
0.00 mm
2000.00
180.00
90.00
0.00
mm
°
°
°
6.54
73.94
1.52
1.83
2.62
mm
mm
mm
mm
mm
Reinforcement area
d ov
42.20 mm
d iv
35.08 mm
d
36.97 mm
tv
3.56 mm
t 0v
2.61 mm
t 0v
2.62 mm
t rn
0.28 mm
c tv
12.50 %
c tv
0.45 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
41
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: Drain tube 2"-SCH40
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
14.26 MPa
14.90 MPa
118.00 MPa
12.63 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
42
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
2
005
7
Drain pipe 2"-SCH80
Branch No. 6: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S80, XS)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
t w1
t w4
Pipe connection
42.20 mm
32.50 mm
4.85 mm
3.74 mm
0.32 mm
0.27 mm
12.50 %
0.61 mm
0.50 mm
0.00 mm
0.40
0.00 mm
3000.00
180.00
90.00
0.00
mm
°
°
°
9.36
69.42
1.52
2.62
3.74
mm
mm
mm
mm
mm
Reinforcement area
d ov
42.20 mm
d iv
32.50 mm
d
34.71 mm
tv
4.85 mm
t 0v
3.74 mm
t 0v
3.74 mm
t rn
0.27 mm
t vmin
1.66 mm
c tv
12.50 %
c tv
0.61 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
43
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: Drain pipe 2"-SCH80
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
22.54 MPa
9.42 MPa
118.00 MPa
7.99 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
44
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
2
005
2
NIPPLE 60.3 P265GH
Nipple field No.1: Tube
PG-27.2
General information
Type of connection
Nipple field configuration
Number of nipples of the following rows
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Geometry:
Order No.:
Drawing No.:
Dataset No.:
Set on, fully welded
Rectangular pattern
Same amount of nipples
EN10216-2 12/13 Pipe, seamless, Class hot
No
Nipple tube
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential position 1st nipple
Pitch
- Longitudinal
- Circumferential
Number
- Longitudinal
- Circumferential
Ligament Efficiency
Pitch
60.30
52.48
54.46
3.91
2.92
0.76
0.71
12.50
0.49
0.50
0.00
0.00
mm
mm
mm
mm
mm
mm
mm
%
mm
mm
mm
mm
ϕ
pl
pc
nl
nc
800.00
315.00
85.00
0.00
8
1
mm
°
mm
°
E
0.359
d no
d ni
d
t
tn
t rn
t rni
c tn
c tn
c ani
c ana
e
l
- Longitudinal
1
Relevant adjacent nipple fields
Pos. No.
2
3
Longitudinal
distance
Circumferential
distance
405.00 mm
85.00 mm
0.00 °
45.00 °
Ligament Efficiency
0.866
0.607
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
45
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: NIPPLE 60.3 P265GH
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Nipple tube
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
46
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
2
005
2
NIPPLE 60.3 P265GH
Nipple field No.2: Tube
PG-27.2
General information
Type of connection
Nipple field configuration
Number of nipples of the following rows
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Geometry:
Order No.:
Drawing No.:
Dataset No.:
Set on, fully welded
Rectangular pattern
Same amount of nipples
EN10216-2 12/13 Pipe, seamless, Class hot
No
Nipple tube
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential position 1st nipple
Pitch
- Longitudinal
- Circumferential
Number
- Longitudinal
- Circumferential
Ligament Efficiency
Pitch
d no
d ni
d
t
tn
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
pl
pc
nl
nc
E
- Longitudinal
60.30
52.48
54.46
3.91
2.92
0.76
0.71
12.50
0.49
0.50
0.00
0.00
mm
mm
mm
mm
mm
mm
mm
%
mm
mm
mm
mm
1800.00
315.00
85.00
0.00
8
1
mm
°
mm
°
0.359
Relevant adjacent nipple fields
Pos. No.
3
4
Longitudinal
distance
Circumferential
distance
405.00 mm
85.00 mm
45.00 °
45.00 °
Ligament Efficiency
0.876
0.607
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
47
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: NIPPLE 60.3 P265GH
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Nipple tube
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
48
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
2
005
4
NIPPLE pc? 60.3 P265
Nipple field No.3: Tube
PG-27.2
General information
Type of connection
Nipple field configuration
Number of nipples of the following rows
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Geometry:
Order No.:
Drawing No.:
Dataset No.:
Set on, fully welded
Rectangular pattern
Same amount of nipples
EN10216-2 12/13 Pipe, seamless, Class hot
No
Nipple tube
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential position 1st nipple
Pitch
- Longitudinal
- Circumferential
Number
- Longitudinal
- Circumferential
Ligament Efficiency
Pitch
d no
d ni
d
t
tn
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
pl
pc
nl
nc
E
- Longitudinal
60.30
52.48
54.46
3.91
2.92
0.76
0.71
12.50
0.49
0.50
0.00
0.00
mm
mm
mm
mm
mm
mm
mm
%
mm
mm
mm
mm
1225.00
0.00
85.00
0.00
3
1
mm
°
mm
°
0.359
Relevant adjacent nipple fields
Pos. No.
4
Longitudinal
distance
Circumferential
distance
405.00 mm
0.00 °
Ligament Efficiency
0.866
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
49
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: NIPPLE pc? 60.3 P265
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Nipple tube
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
50
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
2
005
4
NIPPLE pc? 60.3 P265
Nipple field No.4: Tube
PG-27.2
General information
Type of connection
Nipple field configuration
Number of nipples of the following rows
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Geometry:
Order No.:
Drawing No.:
Dataset No.:
Set on, fully welded
Rectangular pattern
Same amount of nipples
EN10216-2 12/13 Pipe, seamless, Class hot
No
Nipple tube
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential position 1st nipple
Pitch
- Longitudinal
- Circumferential
Number
- Longitudinal
- Circumferential
Ligament Efficiency
Pitch
d no
d ni
d
t
tn
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
pl
pc
nl
nc
E
- Longitudinal
60.30
52.48
54.46
3.91
2.92
0.76
0.71
12.50
0.49
0.50
0.00
0.00
mm
mm
mm
mm
mm
mm
mm
%
mm
mm
mm
mm
1800.00
0.00
85.00
0.00
3
1
mm
°
mm
°
0.359
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
51
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
2
005
Continuation of result output from component: NIPPLE pc? 60.3 P265
Load case results
Nipple tube
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
Nozzle distances
Nozzle
Numbers
1
1
1
1
1
2
2
2
2
3
3
3
4
4
5
2
3
4
5
6
3
4
5
6
4
5
6
5
6
6
Longitudinal
distance
2100.00
900.00
1600.00
600.00
400.00
3000.00
500.00
1500.00
2500.00
2500.00
1500.00
500.00
1000.00
2000.00
1000.00
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Circumferential
distance
0.00
0.00
180.00
180.00
180.00
0.00
180.00
180.00
180.00
180.00
180.00
180.00
0.00
0.00
0.00
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
Centre distance
2100.00
900.00
1632.52
681.99
514.89
3000.00
595.91
1534.64
2520.94
2520.94
1534.64
595.91
1000.00
2000.00
1000.00
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Sum of
reinforcement zones
300.20
300.20
187.07
187.07
184.81
300.20
187.07
187.07
184.81
187.07
187.07
184.81
73.94
71.68
71.68
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Mutual influence: None
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
52
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER13_8"-SCH80-LIGAMENT
Order No.:
Drawing No.:
Dataset No.:
2
005
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
53
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check H<=5" có 27.2.1
005
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
01 / Header 5"S40
ASME-B36.10 01/18
141.30 mm x 6.55 mm
SA-106
B/K03006
56
02 / Nozzle/Drain 2"
ASME-B36.10 01/18
42.20 mm x 3.56 mm
SA-106
B/K03006
57
Operation
19.99 %
Main body unweakened
8.925 MPa
Reinforcement area nozzle No. 1
520.10 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:49:04
Page
54
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Check H<=5" có 27.2.1
Order No.:
Drawing No.:
Dataset No.:
2
005
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1316
According to PG-32.1.4 no reinforcement calculation is
required for opening diameter d = 36.970 mm .
Nozzle No.: 1
Note Nr. 1020
For pressures above the determined
allowable pressure Pmax = 8.92 MPa
a reinforcement calculation is mandatory for the finished
opening diameter d = 36.970 mm (PG-32.1.4: d > dmax).
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
55
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check H<=5" có 27.2.1
2
005
01
Header 5"S40
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
128.20 mm
d 0i
130.84 mm
t
6.55 mm
t0
5.23 mm
t r0
1.07 mm
t ri0
1.01 mm
t r1
1.01 mm
ct
12.50 %
ct
0.82 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
1000.00 mm
G
21.74 kg
V
0.013 m³
1
d max
73.68 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
9.00 MPa
23.59 MPa
118.00 MPa
19.99 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
56
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: -
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check H<=5" có 27.2.1
Order:
Drawing:
Dataset:
2
005
02
Nozzle/Drain 2"
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
t w1
t w4
Pipe connection
42.20 mm
35.08 mm
3.56 mm
2.62 mm
0.32 mm
0.28 mm
12.50 %
0.44 mm
0.50 mm
0.00 mm
0.40
0.00 mm
200.00
180.00
90.00
0.00
mm
°
°
°
6.54
73.94
1.01
1.83
2.62
mm
mm
mm
mm
mm
Reinforcement area
d ov
42.20 mm
d iv
35.08 mm
d
36.97 mm
tv
3.56 mm
t 0v
2.61 mm
t 0v
2.62 mm
t rn
0.28 mm
t vmin
1.07 mm
c tv
12.50 %
c tv
0.45 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
57
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Check H<=5" có 27.2.1
2
005
Continuation of result output from component: Nozzle/Drain 2"
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
15.39 MPa
13.80 MPa
118.00 MPa
11.70 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
58
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Check H<=5" có 27.2.1
Order No.:
Drawing No.:
Dataset No.:
2
005
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
59
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: -
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y 60.3 t3.91
Order:
Drawing:
Dataset:
01
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
01 / Mainbody
-
60.30 mm x 3.91 mm
E10216-2
P265GH
62
02 / Branch Y
-
60.30 mm x 3.91 mm
E10216-2
P265GH
63
Operation
16.94 %
Main body unweakened
6.171 MPa
Reinforcement area nozzle No. 1
495.62 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
60
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Ch? Y 60.3 t3.91
Order No.:
Drawing No.:
Dataset No.:
2
01
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 30.70 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 180.91 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
61
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y 60.3 t3.91
2
01
01
Mainbody
Main body - Tube
PG-27.2
EN10216-2 12/13 Pipe, seamless, Class hot
do
60.30 mm (User entries in italics)
d 0o
60.30 mm
di
52.48 mm
d 0i
54.46 mm
t
3.91 mm
t0
2.92 mm
t r0
0.76 mm
t ri0
0.71 mm
t r1
0.75 mm
ct
12.50 %
ct
0.49 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
e
0.00 mm
L
1000.00 mm
G
5.63 kg
V
0.002 m³
1
d max
47.65 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 4
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
62
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: -
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y 60.3 t3.91
Order:
Drawing:
Dataset:
2
01
02
Branch Y
Branch No. 1: Tube
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Class hot
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
0n
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
60.30 mm
52.48 mm
3.91 mm
2.92 mm
0.76 mm
0.71 mm
12.50 %
0.49 mm
0.50 mm
0.00 mm
0.00 mm
500.00
0.00
30.00
0.00
mm
°
°
°
7.30
217.83
0.42
272.12
36.49
8.36
316.97
46.05
14.53
2.04
2.92
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
60.30 mm
d iv
52.48 mm
d
108.91 mm
tv
3.91 mm
t 0v
2.92 mm
t 0v
2.92 mm
t rn
0.42 mm
c tv
12.50 %
c tv
0.49 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
63
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y 60.3 t3.91
2
01
Continuation of result output from component: Branch Y
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.63 MPa
19.82 MPa
117.00 MPa
16.94 %
Reinforcement area
6.17 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
64
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Ch? Y 60.3 t3.91
Order No.:
Drawing No.:
Dataset No.:
2
01
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
65
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y SA106
01
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
01 / Mainbody pipe
ASME-B36.10 01/18
60.30 mm x 3.91 mm
SA-106
B/K03006
68
02 / Branch Y
ASME-B36.10 01/18
60.30 mm x 3.91 mm
SA-106
B/K03006
69
Operation
15.13 %
Main body unweakened
6.224 MPa
Reinforcement area nozzle No. 1
495.62 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
66
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Ch? Y SA106
Order No.:
Drawing No.:
Dataset No.:
2
01
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 30.44 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 181.16 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
67
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y SA106
2
01
01
Mainbody pipe
Main body - Pipe
PG-27.2
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
60.30 mm (User entries in italics)
d 0o
60.30 mm
di
52.48 mm
d 0i
54.46 mm
t
3.91 mm
t0
2.92 mm
t r0
0.46 mm
t ri0
0.42 mm
t r1
0.74 mm
ct
12.50 %
ct
0.49 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
1000.00 mm
G
5.63 kg
V
0.002 m³
1
d max
47.67 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
11.89 MPa
17.86 MPa
118.00 MPa
15.13 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
68
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y SA106
2
01
02
Branch Y
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
60.30 mm
52.48 mm
3.91 mm
2.92 mm
0.46 mm
0.42 mm
12.50 %
0.49 mm
0.50 mm
0.00 mm
0.40
0.00 mm
500.00
0.00
30.00
0.00
mm
°
°
°
7.30
217.83
0.42
272.51
36.55
8.36
317.42
45.66
14.38
2.04
2.92
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
60.30 mm
d iv
52.48 mm
d
108.91 mm
tv
3.91 mm
t 0v
2.92 mm
t 0v
2.92 mm
t rn
0.42 mm
t vmin
0.46 mm
c tv
12.50 %
c tv
0.49 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
69
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y SA106
2
01
Continuation of result output from component: Branch Y
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
11.89 MPa
17.86 MPa
118.00 MPa
15.13 %
Reinforcement area
6.22 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
70
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Ch? Y SA106
Order No.:
Drawing No.:
Dataset No.:
2
01
View No. 1: Default -
Order:
Drawing:
Dataset:
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
71
of 111
© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: Order:
Drawing:
Dataset:
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y dim EN
01
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
01 / Size 60.3-4.0
EN10216-1 12/13
60.30 mm x 4.00 mm
E10216-2
P265GH
74
02 / Branch Y
EN10216-2 12/13
60.30 mm x 4.00 mm
E10216-2
P265GH
75
Operation
16.42 %
Main body unweakened
6.375 MPa
Reinforcement area nozzle No. 1
497.60 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
72
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
Ch? Y dim EN
Order No.:
Drawing No.:
Dataset No.:
2
01
Hints and messages regarding the calculation
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 30.52 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 187.50 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
73
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y dim EN
2
01
01
Size 60.3-4.0
Main body - Tube
PG-27.2
EN10216-1 12/13 Pipe, seamless, Series 1
EN10216-1 12/13 Pipe, seamless
do
60.30 mm (User entries in italics)
d 0o
60.30 mm
di
52.30 mm
d 0i
54.30 mm
t
4.00 mm
t0
3.00 mm
t r0
0.76 mm
t ri0
0.70 mm
t r1
0.74 mm
ct
12.50 %
ct
0.50 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
e
0.00 mm
L
1000.00 mm
G
5.75 kg
V
0.002 m³
1
d max
48.06 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 4
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.96 MPa
19.21 MPa
117.00 MPa
16.42 %
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Page
74
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ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: -
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y dim EN
Order:
Drawing:
Dataset:
2
01
02
Branch Y
Branch No. 1: Tube
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Series 1
EN10216-2 12/13 Pipe, seamless, Class hot
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
tn
t 0n
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
60.30 mm
52.30 mm
4.00 mm
3.00 mm
0.76 mm
0.70 mm
12.50 %
0.50 mm
0.50 mm
0.00 mm
0.00 mm
500.00
0.00
30.00
0.00
mm
°
°
°
7.50
217.20
0.42
280.02
38.68
8.82
327.51
45.78
13.98
2.10
3.00
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
60.30 mm
d iv
52.30 mm
d
108.60 mm
tv
4.00 mm
t 0v
3.00 mm
t rn
0.42 mm
c tv
12.50 %
c tv
0.50 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
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Page
75
of 111
ASME I, Release: 05.01.01
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Company: Order:
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Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
Ch? Y dim EN
2
01
Continuation of result output from component: Branch Y
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.96 MPa
19.21 MPa
117.00 MPa
16.42 %
Reinforcement area
6.38 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
76
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
Ch? Y dim EN
Order No.:
Drawing No.:
Dataset No.:
2
01
View No. 1: Default -
Order:
Drawing:
Dataset:
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Page
77
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© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: -
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
Order:
Drawing:
Dataset:
11
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / MAINBODY pipe
ASME-B36.10 01/18
168.30 mm x 10.97 mm
SA-106
B/K03006
80
3 / BR pipe_4"-SCH40
ASME-B36.10 01/18
114.30 mm x 6.02 mm
SA-106
B/K03006
82
10 / BR tube_6"-SCH80
-
168.30 mm x 10.97 mm
E10216-2
P265GH
84
4 / BR tube_5"-SCH40
-
141.30 mm x 6.55 mm
E10216-2
P265GH
86
Operation
20.16 %
Branch No. 3
6.562 MPa
Reinforcement area nozzle No. 3
498.92 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
Page
78
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
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Drawing:
Dataset:
6.75TPH
HEADER
HEADER_6" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
Hints and messages regarding the calculation
Nozzle No.: 2
Warning Nr. 1157
For outside diameters > 5 inch tubing according to
PG-27.2.1 is not valid.
Component was calculated as pipe according to PG-27.2.2.
Nozzle No.: 3
Warning Nr. 1157
For outside diameters > 5 inch tubing according to
PG-27.2.1 is not valid.
Component was calculated as pipe according to PG-27.2.2.
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 80.70 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 532.79 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 2
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 115.62 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 1025.41 mm2
Nozzle No.: 2
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 3
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 100.78 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 655.56 mm2
Nozzle No.: 3
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
79
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
1
MAINBODY pipe
Main body - Pipe
PG-27.2
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness (Schedule: S80, XS)
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
Minimum wall thickness acc. code
- percentage
Minus tolerance
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
do
168.30 mm (User entries in italics)
d 0o
168.30 mm
di
146.36 mm
d 0i
150.10 mm
t
10.97 mm
t0
9.10 mm
t r0
1.28 mm
t ri0
1.16 mm
t r1
2.01 mm
t cmin
6.00 mm
ct
12.50 %
ct
1.37 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
4000.00 mm
G
168.43 kg
V
0.068 m³
3
d max
94.68 mm
0
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
80
of 111
ASME I, Release: 05.01.01
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Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER_6" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
Continuation of result output from component: MAINBODY pipe
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
13.34 MPa
15.93 MPa
118.00 MPa
13.50 %
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
81
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ASME I, Release: 05.01.01
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Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
3
BR pipe_4"-SCH40
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
0.87 mm
0.81 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.40
0.00 mm
2000.00
0.00
90.00
0.00
mm
°
°
°
11.92
209.53
1.16
832.18
94.42
22.27
948.88
121.05
12.76
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
t vmin
1.28 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
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Page
82
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ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
Continuation of result output from component: BR pipe_4"-SCH40
Material ( further information see appendix A - SA-106 B/K03006 )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
SA-106
B/K03006
Smls.Pp.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
118.00 MPa
118.00 MPa
S YT
SY
S TenT
240.00 MPa
198.00 MPa
415.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.18 MPa
20.86 MPa
118.00 MPa
17.68 %
Reinforcement area
6.70 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
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83
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ASME I, Release: 05.01.01
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Drawing:
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Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
10
BR tube_6"-SCH80
Branch No. 2: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Class hot
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness acc. code
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
t
t
t
n
0n
rn
rni
cmin
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
168.30 mm
146.36 mm
10.97 mm
9.10 mm
1.29 mm
1.17 mm
6.00 mm
12.50 %
1.37 mm
0.50 mm
0.00 mm
0.40
0.00 mm
1000.00
0.00
90.00
0.00
mm
°
°
°
22.75
300.20
1.16
1192.31
357.86
71.39
1621.56
173.43
10.70
6.00
9.10
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
168.30 mm
d iv
146.36 mm
d
150.10 mm
tv
10.97 mm
t 0v
9.09 mm
t 0v
9.10 mm
t rn
1.17 mm
t vmin
6.00 mm
c tv
12.50 %
c tv
1.38 mm
c ani
0.50 mm
c ana
0.00 mm
-
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84
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ASME I, Release: 05.01.01
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Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
Continuation of result output from component: BR tube_6"-SCH80
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
13.22 MPa
15.93 MPa
117.00 MPa
13.61 %
Reinforcement area
7.96 MPa
-
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ASME I, Release: 05.01.01
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Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
4
BR tube_5"-SCH40
Branch No. 3: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Class hot
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
141.30 mm
128.20 mm
6.55 mm
5.23 mm
1.08 mm
1.02 mm
12.50 %
0.82 mm
0.50 mm
0.00 mm
0.40
0.00 mm
2500.00
0.00
90.00
0.00
mm
°
°
°
13.08
261.67
1.16
1039.28
109.33
26.59
1175.20
151.17
12.86
3.66
5.23
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
141.30 mm
d iv
128.20 mm
d
130.84 mm
tv
6.55 mm
t 0v
5.23 mm
t 0v
5.23 mm
t rn
1.02 mm
t vmin
1.28 mm
c tv
12.50 %
c tv
0.82 mm
c ani
0.50 mm
c ana
0.00 mm
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
86
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_6" 27.2.1???
2
11
Continuation of result output from component: BR tube_5"-SCH40
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
8.93 MPa
23.59 MPa
117.00 MPa
20.16 %
Reinforcement area
6.56 MPa
-
SIGMA Ingenieurgesellschaft mbH - Bertha-von-Suttner-Allee 19 - 59423 Unna - Tel.: +49(0)2303 33233-0 - www.rohr2.de
Page
87
of 111
ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: Order:
Drawing:
Dataset:
6.75TPH
HEADER
HEADER_6" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
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HEADER_6" 27.2.1???
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11
Nozzle distances
Nozzle
Numbers
1
1
2
2
3
3
Longitudinal
distance
1000.00 mm
500.00 mm
1500.00 mm
Circumferential
distance
0.00 °
0.00 °
0.00 °
Centre distance
1000.00 mm
500.00 mm
1500.00 mm
Sum of
reinforcement zones
254.87 mm
235.60 mm
280.94 mm
Mutual influence: None
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ASME I, Release: 05.01.01
© SIGMA Ingenieurgesellschaft mbH
Company: 6.75TPH
HEADER
HEADER_6" 27.2.1???
Order No.:
Drawing No.:
Dataset No.:
2
11
View No. 1: Default -
Order:
Drawing:
Dataset:
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© SIGMA Ingenieurgesellschaft mbH
ASME I, Release: 05.01.01
Company: -
2
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
Order:
Drawing:
Dataset:
11
Results: ASME BPVC Section I: Rules for Construction of Power Boilers , Edition 2019
Cylindrical shell with nozzles
Pressure part:
Page
Pos. No./Component
Standard
Dimensions
Material name
Type/Grade
1 / MAINBODY tube
EN10216-2 12/13
141.30 mm x 6.30 mm
E10216-2
P265GH
93
3 / BR pipe_4"-SCH40
ASME-B36.10 01/18
114.30 mm x 6.02 mm
E10216-2
P265GH
94
10 / BR tube_4"-SCH40
-
114.30 mm x 6.02 mm
E10216-2
P265GH
96
Operation
21.07 %
Main body unweakened
4.902 MPa
Reinforcement area nozzle No. 1
479.56 °C
Maximum usage ratio:
Maximum usage ratio resulting from:
Max. allowable operation pressure:
Allowable pressure resulting from:
Max. allowable temperature:
Load conditions
Load case
Load case name
Calculation temperature
Calculation pressure
Operation
CASE1
250.00 °C
1.80 MPa
Maximum inside diameter incl. tolerance of wall thickness:
Consideration of tolerance at nozzle reinforcement:
Yes
Yes
Please note the messages on the following page
Created on:
Created by:
Reviewed and approved:
06.10.2023, 10:48:42
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HEADER
HEADER_5" tube???
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Drawing No.:
Dataset No.:
2
11
Hints and messages regarding the calculation
Main body :
Warning Nr. 1157
For outside diameters > 5 inch tubing according to
PG-27.2.1 is not valid.
Component was calculated as pipe according to PG-27.2.2.
Nozzle No.: 1
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 71.19 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 325.71 mm2
Nozzle No.: 1
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
Nozzle No.: 2
Note Nr. 1101
2/3-condition accord. to PG-32.3.3 was additionally proved!
2/3 of the required compensation area A: 71.19 mm2
Actual compensation area within
3/4 of the reinforcement diameter: 325.71 mm2
Nozzle No.: 2
Note Nr. 1317
According to PG-37 no check required for the load carrying
pathes. Minimum required strength W <= 0.
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ASME I, Release: 05.01.01
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Dataset:
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
2
11
1
MAINBODY tube
Main body - Pipe
PG-27.2
EN10216-2 12/13 Pipe, seamless, Series 3
EN10216-2 12/13 Pipe, seamless, Class hot
do
141.30 mm (User entries in italics)
d 0o
141.30 mm
di
128.70 mm
d 0i
131.28 mm
t
6.30 mm
t0
5.01 mm
t r0
1.08 mm
t ri0
1.02 mm
t r1
1.62 mm
ct
12.50 %
ct
0.79 mm
c ai
0.50 mm
c aa
0.00 mm
y
0.40
C
0.00 mm
L
4000.00 mm
G
83.47 kg
V
0.052 m³
2
d max
72.47 mm
0
Product standard dimensions
Product standard tolerances
Diameter outside
Net diameter - outside
Diameter inside
Net diameter - inside
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness required unweakend, w/o allowances
Wall thickness required unweakend, w/o allowances reg. di
Wall thickness required incl. nozzle, w/o allowances
- percentage
Minus tolerance
- absolut
- inside
Corrosion allowance
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Length of shell
Mass complete assembly group
Internal volume assembly group
Number of nozzles
Max. opening diameter w/o reinforcement
Number of nipple fields
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
External Pressure Chart:
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
Figure CS-2
G10,S1,T1
Stress Values
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
Value
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Main body unweakened
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
8.54 MPa
24.65 MPa
117.00 MPa
21.07 %
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Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
2
11
3
BR pipe_4"-SCH40
Branch No. 1: Pipe
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
ASME-B36.10 01/18 Pipe
SA-530 07/15 Pipe
No
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness (Schedule: S40, STD)
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minimum wall thickness Nozzle Neck acc. to PG-43
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 6
Factor acc. to PG-27.4, Note 3
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
t
t
rn
0n
rni
c tn
c tn
c ani
c ana
y
C
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
0.87 mm
0.81 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.40
0.00 mm
2000.00
0.00
90.00
0.00
mm
°
°
°
11.92
209.53
1.02
418.36
94.26
22.27
534.89
106.78
19.96
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm
t vmin
1.08 mm
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
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Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
2
11
Continuation of result output from component: BR pipe_4"-SCH40
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
10.10 MPa
20.86 MPa
117.00 MPa
17.83 %
Reinforcement area
4.90 MPa
-
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ASME I, Release: 05.01.01
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Company: -
Positions No.
Designation:
Component
Calculation formula:
Order No.:
Drawing No.:
Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
Order:
Drawing:
Dataset:
2
11
10
BR tube_4"-SCH40
Branch No. 2: Tube
PG-27.2
General information
Type of connection
Type of reinforcement
Product standard dimensions
Product standard tolerances
Nozzle cuts main body weld
Set on, fully welded
Tubular
EN10216-2 12/13 Pipe, seamless, Class hot
No
NOZZLE ko tính theo PG27.2.1
.chỉ có Mainbody thôi
Geometry
Diameter outside
Diameter inside
Relevant diameter
Wall thickness
Wall thickness w/o tolerance and allowances
Wall thickness for reinforcement calculation
Wall thickness required w/o allowances
Wall thickness required w/o allowances reg. di
Minus tolerance
- percentage
- absolut
Corrosion allowance
- inside
- outside
Factor acc. to PG-27.4, Note 4
Positioning
Distance to reference point
Circumferential angle
Angle to
- Shell axis
- Radial
Reinforcement of isolated nozzles
Nozzle outside
- Reinforcement zone
Main body
- Reinforcement radius
- Wall thickn. required
Reinforcement areas - Main body
- Nozzle outside
- Welds
- actual total
- required
- Usage ratio
Net weld thickness
- Nozzle outside
- Main body/nozzle
d no
d ni
t
t
n
0n
t rn
t rni
c tn
c tn
c ani
c ana
e
l
1
ϕ
β
γ
L4
l z
tr
A1
A2
A4
AV
A
t
t
w1
w4
Pipe connection
114.30 mm
102.26 mm
6.02 mm
4.77 mm
1.44 mm
1.36 mm
12.50 %
0.75 mm
0.50 mm
0.00 mm
0.00 mm
1000.00
0.00
90.00
0.00
mm
°
°
°
11.92
209.53
1.02
418.36
94.26
22.27
534.89
106.78
19.96
3.34
4.77
mm
mm
mm
mm²
mm²
mm²
mm²
mm²
%
mm
mm
Reinforcement area
d ov
114.30 mm
d iv
102.26 mm
d
104.76 mm
tv
6.02 mm
t 0v
4.76 mm
t 0v
4.77 mm
t rn
0.81 mm đây là trn của shell
c tv
12.50 %
c tv
0.76 mm
c ani
0.50 mm
c ana
0.00 mm
-
Material ( further information see appendix A - E10216-2 P265GH )
General information
Spec No.:
Type/Grade
Product form:
Class Condition
Material group
Notes:
E10216-2
P265GH
Smls.Tb.
Ferrite
G10,S1,T1
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Dataset No.:
6.75TPH
HEADER
HEADER_5" tube???
2
11
Continuation of result output from component: BR tube_4"-SCH40
Stress Values
Value
Parameter
Allow. Stress
- Room temperature
- Operation
Yield Strength
- Room temperature
- Operation
Tensile strength
ST
S
117.00 MPa
117.00 MPa
S YT
SY
S TenT
265.00 MPa
218.00 MPa
410.00 MPa
Load case results
Pipe connection
Operation (1.80 MPa, 250.0 °C)
Allow. Pressure
Actual stress
Allow. Stress
Usage ratio
8.92 MPa
23.62 MPa
117.00 MPa
20.18 %
Reinforcement area
4.90 MPa
-
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6.75TPH
HEADER
HEADER_5" tube???
Order No.:
Drawing No.:
Dataset No.:
2
11
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HEADER
HEADER_5" tube???
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Drawing No.:
Dataset No.:
2
11
Nozzle distances
Nozzle
Numbers
1
2
Longitudinal
distance
1000.00 mm
Circumferential
distance
0.00 °
Centre distance
1000.00 mm
Sum of
reinforcement zones
209.53 mm
Mutual influence: None
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ASME I, Release: 05.01.01
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Company: 6.75TPH
HEADER
HEADER_5" tube???
Order No.:
Drawing No.:
Dataset No.:
2
11
View No. 1: Default -
Order:
Drawing:
Dataset:
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Appendix A
Material data sheets
Page 101
of 111
PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
SA-106
Type/Grade:
B
Specification No.:
SA-106
Type/Grade:
B
UNS-No./Alloy designation:
K03006 - Miscellaneous steels and ferrous alloys
P-Number / Basic Material:
1 - Carbon Manganese Steels
Nominal Composition:
Carbon steel
PROBAD Material No.
153
This material datasheet is valid for: Seamless Pipes
According to: ASME II, Part D for ASME I
Delivery Condition/Class:
Not specified
Notes:
G10,S1,T1
Joint efficiency factor:
1.00 - Included in allowable stresses
Material group:
Ferrite
Validity limits
Diameter/Wall thickness
Not specified
Max. Temperature:
538.00 °C
Begin creep range:
345.00 °C
Strength values room temperature
Yield strength:
240.00 MPa
Tensile strength:
415.00 MPa
Sources
Stress Values
ASME II, Part D for ASME I
physic. properties
ASME II, Part D
Page 102
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PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
SA-106
Type/Grade:
B
Stress Values
Allow.
Stresses
[MPa]
Yield
strength
[MPa]
40.0
65.0
100.0
125.0
150.0
118.00
118.00
118.00
118.00
118.00
241.00
227.00
220.00
217.00
214.00
175.0
200.0
225.0
250.0
275.0
118.00
118.00
-
210.00
207.00
203.00
198.00
194.00
300.0
325.0
350.0
375.0
400.0
118.00
118.00
117.00
105.00
88.90
188.00
183.00
177.00
172.00
167.00
425.0
450.0
475.0
500.0
525.0
75.30
62.70
45.50
31.60
21.90
162.00
158.00
154.00
150.00
146.00
550.0
12.70
-
Temp.
[°C]
Young's Modulus
Temp.
[°C]
Young's Modulus
[MPa]
-200.0
-125.0
-75.0
25.0
100.0
216.00
212.00
209.00
202.00
198.00
150.0
200.0
250.0
300.0
350.0
195.00
192.00
189.00
185.00
179.00
400.0
450.0
500.0
550.0
171.00
162.00
151.00
137.00
Page 103
of 111
PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
SA-106
Type/Grade:
B
Coefficients of thermal expansion
Temp.
[°C]
Coefficient A*
Coefficient B*
20.0
50.0
75.0
100.0
125.0
11.50
11.80
11.90
12.10
12.30
11.50
12.00
12.30
12.70
12.90
150.0
175.0
200.0
225.0
250.0
12.40
12.60
12.70
12.90
13.00
13.20
13.50
13.80
14.00
14.30
275.0
300.0
325.0
350.0
375.0
13.20
13.30
13.40
13.60
13.70
14.60
14.90
15.10
15.40
15.70
400.0
425.0
450.0
475.0
500.0
13.80
14.00
14.10
14.20
14.40
15.90
16.10
16.40
16.50
16.70
525.0
550.0
575.0
600.0
625.0
14.50
14.60
14.70
14.80
14.90
16.80
16.90
17.00
17.00
17.10
650.0
675.0
700.0
725.0
750.0
15.00
15.10
15.10
15.20
15.30
17.10
17.10
17.10
17.10
17.20
775.0
800.0
825.0
15.30
15.40
15.50
17.40
17.70
18.10
*A = Mean coefficient of thermal expansion. Unit: 10^(-6) * (mm/(mm * °C))
*B = Instantaneous coefficient of thermal expansion. Unit: 10^(-6) * (mm/(mm * °C))
Page 104
of 111
PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
SA-106
Type/Grade:
B
Coefficients of conductivity
Temp.
[°C]
Coefficient
TC*
Coefficient
TD*
20.0
50.0
75.0
100.0
125.0
60.40
59.80
58.90
58.00
57.00
18.10
17.03
16.27
15.60
15.00
150.0
175.0
200.0
225.0
250.0
55.90
54.70
53.60
52.50
51.40
14.43
13.90
13.40
12.90
12.42
275.0
300.0
325.0
350.0
375.0
50.30
49.20
48.10
47.00
45.90
11.95
11.48
11.01
10.55
10.10
400.0
425.0
450.0
475.0
500.0
44.90
43.80
42.70
41.60
40.50
9.65
9.20
8.77
8.34
7.92
525.0
550.0
575.0
600.0
625.0
39.30
38.20
37.00
35.80
34.70
7.51
7.10
6.71
6.31
5.93
650.0
675.0
700.0
725.0
750.0
33.50
32.30
31.20
30.10
29.10
5.54
5.11
4.59
3.84
2.42
775.0
800.0
825.0
3.07
4.19
4.82
*TC = Thermal conductivity. Unit: W / (m * °C)
*TD = Thermal diffusivity. Unit: [TC] / ((kg / m³)*(J / (kg * °C)))
Page 105
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PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
SA-106
Type/Grade:
B
Notes according to ASME IID - Table 1A:
G10:
Upon prolonged exposure to temperatures above 425°C, the carbide phase of carbon steel may be converted to
graphite. See Nonmandatory Appendix A, A–201 and A–202.
S1:
For Section I applications, stress values at temperatures of 450°C and above are permissible but, except for tubular
products 75 mm O.D. or less enclosed within the boiler setting, use of these materials at these temperatures is not
current practice.
T1:
Allowable stresses for temperatures of 370°C and above are values obtained from time–dependent properties.
Page 106
of 111
PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
E10216-2
Type/Grade:
P265GH
Specification No.:
E10216-2
Type/Grade:
P265GH
UNS-No./Alloy designation:
Not specified
P-Number / Basic Material:
1 - Carbon Manganese Steels
Nominal Composition:
Carbon steel
PROBAD Material No.
272
This material datasheet is valid for: Seamless Tubes
According to: ASME II, Part D for ASME I
Delivery Condition/Class:
Not specified
Notes:
G10,S1,T1
Joint efficiency factor:
1.00 - Included in allowable stresses
Material group:
Ferrite
Validity limits
Wall thickness
- minimal:
Not specified
- maximal:
16.00 mm
Max. Temperature:
538.00 °C
Begin creep range:
345.00 °C
Strength values room temperature
Yield strength:
265.00 MPa
Tensile strength:
410.00 MPa
Sources
Stress Values
ASME II, Part D for ASME I
physic. properties
ASME II, Part D
Page 107
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PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
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Specification No.:
E10216-2
Type/Grade:
P265GH
Stress Values
Allow.
Stresses
[MPa]
Yield
strength
[MPa]
40.0
65.0
100.0
125.0
150.0
117.00
117.00
117.00
117.00
117.00
265.00
249.00
242.00
238.00
234.00
175.0
200.0
225.0
250.0
275.0
117.00
117.00
-
231.00
227.00
223.00
218.00
213.00
300.0
325.0
350.0
375.0
400.0
117.00
117.00
117.00
105.00
88.90
207.00
201.00
195.00
189.00
183.00
425.0
450.0
475.0
500.0
525.0
75.30
62.70
45.50
31.60
21.90
178.00
173.00
169.00
164.00
160.00
550.0
12.70
-
Temp.
[°C]
Young's Modulus
Temp.
[°C]
Young's Modulus
[MPa]
-200.0
-125.0
-75.0
25.0
100.0
216.00
212.00
209.00
202.00
198.00
150.0
200.0
250.0
300.0
350.0
195.00
192.00
189.00
185.00
179.00
400.0
450.0
500.0
550.0
171.00
162.00
151.00
137.00
Page 108
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PROBAD Material data sheet - ASME
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www.rohr2.com
Specification No.:
E10216-2
Type/Grade:
P265GH
Coefficients of thermal expansion
Temp.
[°C]
Coefficient A*
Coefficient B*
20.0
50.0
75.0
100.0
125.0
11.50
11.80
11.90
12.10
12.30
11.50
12.00
12.30
12.70
12.90
150.0
175.0
200.0
225.0
250.0
12.40
12.60
12.70
12.90
13.00
13.20
13.50
13.80
14.00
14.30
275.0
300.0
325.0
350.0
375.0
13.20
13.30
13.40
13.60
13.70
14.60
14.90
15.10
15.40
15.70
400.0
425.0
450.0
475.0
500.0
13.80
14.00
14.10
14.20
14.40
15.90
16.10
16.40
16.50
16.70
525.0
550.0
575.0
600.0
625.0
14.50
14.60
14.70
14.80
14.90
16.80
16.90
17.00
17.00
17.10
650.0
675.0
700.0
725.0
750.0
15.00
15.10
15.10
15.20
15.30
17.10
17.10
17.10
17.10
17.20
775.0
800.0
825.0
15.30
15.40
15.50
17.40
17.70
18.10
*A = Mean coefficient of thermal expansion. Unit: 10^(-6) * (mm/(mm * °C))
*B = Instantaneous coefficient of thermal expansion. Unit: 10^(-6) * (mm/(mm * °C))
Page 109
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PROBAD Material data sheet - ASME
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www.rohr2.com
Specification No.:
E10216-2
Type/Grade:
P265GH
Coefficients of conductivity
Temp.
[°C]
Coefficient
TC*
Coefficient
TD*
20.0
50.0
75.0
100.0
125.0
60.40
59.80
58.90
58.00
57.00
18.10
17.03
16.27
15.60
15.00
150.0
175.0
200.0
225.0
250.0
55.90
54.70
53.60
52.50
51.40
14.43
13.90
13.40
12.90
12.42
275.0
300.0
325.0
350.0
375.0
50.30
49.20
48.10
47.00
45.90
11.95
11.48
11.01
10.55
10.10
400.0
425.0
450.0
475.0
500.0
44.90
43.80
42.70
41.60
40.50
9.65
9.20
8.77
8.34
7.92
525.0
550.0
575.0
600.0
625.0
39.30
38.20
37.00
35.80
34.70
7.51
7.10
6.71
6.31
5.93
650.0
675.0
700.0
725.0
750.0
33.50
32.30
31.20
30.10
29.10
5.54
5.11
4.59
3.84
2.42
775.0
800.0
825.0
3.07
4.19
4.82
*TC = Thermal conductivity. Unit: W / (m * °C)
*TD = Thermal diffusivity. Unit: [TC] / ((kg / m³)*(J / (kg * °C)))
Page 110
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PROBAD Material data sheet - ASME
© SIGMA Ingenieurgesellschaft
www.rohr2.com
Specification No.:
E10216-2
Type/Grade:
P265GH
Notes according to ASME IID - Table 1A:
G10:
Upon prolonged exposure to temperatures above 425°C, the carbide phase of carbon steel may be converted to
graphite. See Nonmandatory Appendix A, A–201 and A–202.
S1:
For Section I applications, stress values at temperatures of 450°C and above are permissible but, except for tubular
products 75 mm O.D. or less enclosed within the boiler setting, use of these materials at these temperatures is not
current practice.
T1:
Allowable stresses for temperatures of 370°C and above are values obtained from time–dependent properties.
Page 111
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