Technical Publication PI-1005R3 Pre-Installation HF Series Generators HF Series Generators Pre-Installation REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 JUL 15, 2002 First edition 1 SEP 20, 2003 kW corrections for SHF-5xx model 2 FEB 17, 2004 New equipments 3 SEP 15, 2005 Revision of environmental and electrical requirements This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note PI-1005R3 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Pre-Installation TABLE OF CONTENTS Section 1 i Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Responsibility of Purchaser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 PRE-INSTALLATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 ROOM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.2 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.3 Line Powered Generators -- Power Line Requirements . . . . . . . . . . . . . . . . . . . 12 3.4 Line Powered Generators -- Recommended Wire Size . . . . . . . . . . . . . . . . . . . 15 3.5 Capacitor Assisted Generators -- Power Line Requirements . . . . . . . . . . . . . . 17 3.6 Capacitor Assisted Generators -- Recommended Wire Size . . . . . . . . . . . . . . . 17 3.7 Battery Powered generators -- Power Line Requirements . . . . . . . . . . . . . . . . . 18 3.8 Battery Powered Ggenerators -- Recommended Wire Size . . . . . . . . . . . . . . . 18 3.9 Interconnection and Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.10 Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 PI-1005R3 HF Series Generators Pre-Installation PI-1005R3 ii HF Series Generators Pre-Installation SECTION 1 INTRODUCTION This Pre-Installation document provides the information and data needed to plan and qualify the customer site prior to equipment delivery and installation. This document considers only the Generator and its associated components. Product information, environmental and electrical requirements are specified. For system-related requirements, such as room layout, and system interconnections, refer to documentation provided with other subsystems. 1.1 RESPONSIBILITY OF PURCHASER Site planning and preparation are the responsibilities of the purchaser. The following points should be considered fundamental to the customers Pre-Installation activities; addition work may be needed depending on specific site circumstances: Note PI-1005R3 . • Install required material prior the delivery of the system components. • Complete room floor, ceiling and wall finish. • Install conduit, duct, and raceway. • Install proper size junction boxes with covers at locations specified in the installation plan. • Install mains power of proper voltage output and adequate kVA rating. • Install all safety devices according to this document and Local Codes. • Provide current room dimensions, including hall way and entry door sizes. Complete and proper Pre-Installation will avoid delays and confusion. 1 HF Series Generators Pre-Installation This page intentionally left blank. 2 PI-1005R3 HF Series Generators Pre-Installation SECTION 2 PRE-INSTALLATION DATA This section provides product information and illustrations showing physical dimensions, weight, mounting holes and normal access areas for cabling and service. (Refer to Illustration 2-1.) PHYSICAL CHARACTERISTICS COMPONENT DIMENSIONS WEIGHT Length Width Height Vertical Generator Cabinet with LF-RAC (LSS) or DRAC (HSS) 506 mm 468 mm 1101 mm 148 kg Compact Generator Cabinet (for only 1 Tube (LSS)) 445 mm 360 mm 568 mm 72 kg Compact Generator Cabinet (for 1 or 2 Tubes (LSS or HSS)) 592 mm 360 mm 690 mm 95 kg 500 mm 360 mm 790 mm 108 kg Compact--ESM Generator Cabinet with Batteries Module 813 mm 436 mm 948 mm 235 kg Compact--ESM Generator Cabinet with Batteries Module (17 A/h batteries) 813 mm 436 mm 1223 mm 372 kg LINE POWERED GENERATORS CAPACITOR ASSISTED GENERATORS Compact Generator Cabinet with Capacitors Module BATTERY POWERED GENERATORS PI-1005R3 3 HF Series Generators Pre-Installation PHYSICAL CHARACTERISTICS DIMENSIONS COMPONENT WEIGHT Length Width Height w/o Pedestal 433 mm 298 mm 123 mm 8 kg with Pedestal 433 mm 298 mm 1023 mm 22 kg w/o Pedestal 554 mm 360 mm 124 mm 12 kg with Pedestal 554 mm 360 mm 1010 mm 35 kg with Handswitch support 545 mm 290 mm 50 mm 6 kg w/o Handswitch support 430 mm 290 mm 50 mm 6 kg with Handswitch support 468 mm 290 mm 114 mm 8 kg w/o Handswitch support 360 mm 290 mm 114 mm 8 kg 298 mm 236 mm 930 mm 10 kg STANDARD CONTROL CONSOLES RAD Control Consoles R&F Control Consoles RAD Console Graphic Display Touch Screen Console (TPC 10” or 12”) Optional Pedestal for RAD Console Graphic Display or Touch Screen Console Note.-- Dimensions for no-standard Consoles are not indicated in this document. TOUCH SCREEN CONSOLE AND PC UNIT Touch Screen Console 400 mm 200 mm 400 mm 5 kg PC Unit 480 mm 200 mm 400 mm 15 kg PC Interface Box 130 mm 140 mm 46 mm 0.6 kg Note.-- Specifications of Touch Screen Consoles and PC Units subject to change without notice. 4 PI-1005R3 HF Series Generators Pre-Installation METHOD OF MOUNTING COMPONENT Note: NORMAL METHOD OF MOUNTING Generator Cabinet Floor freestanding, wall mounted or anchor to floor with four M10 (3/8”) bolts. Control Consoles Desk freestanding, wall mounted or anchor to an optional pedestal. Anchoring hardware should be field supplied. For seismic areas all components must be anchored, Local Standards should be applied. MINIMUM RECOMMENDED FREE AREA FOR SERVICE ACCESS COMPONENT SURFACE Left Side Right Side Front Rear Top Bottom Generator Cabinet 50 cm (20”) 50 cm (20”) 100 cm (40”) -(see note) Completely free -- Control Consoles 10 cm (4”) 10 cm (4”) Completely free 10 cm (4”) Completely free -- Note: Ventilation conditions requires to keep a minimum free distance of 15 cm (6”) from both lateral sides of the Generator Cabinet and also the same distance from the rear side when the Generator is provided with High Speed Starter (fans for the starter module). PI-1005R3 5 HF Series Generators Pre-Installation Illustration 2-1 Generators 568 Cable Access COMPACT GENERATOR (For only 1 Tube) 445 57 57 83 427.5 57 57 67 67.5 80 44 67 Generator 702 Wall Support 206 200 150 8 28 150 33 40 251 435 Floor Support 110 422 224 Wall and Floor Supports are options 40 19 315 6 PI-1005R3 HF Series Generators Pre-Installation Illustration 2-1 (cont.) Generators 690 Cable Access COMPACT GENERATOR (For 1 or 2 Tubes) 592 57 57 57 57 427.5 57 57 57 57 68 67.5 827 Generator 280 250 Wall Support 200 28 8 40 40 44 68 150 33 40 336 580 Floor Support 105 422 234 Wall and Floor Supports are options 40 19 462 PI-1005R3 7 HF Series Generators Pre-Installation Illustration 2-1 (cont.) Generators CAPACITORS GENERATOR Cable Access 790 1101 VERTICAL GENERATOR Cable Access Cable Access 948 1223 Cable Access COMPACT-ESM GENERATOR 8 COMPACT-ESM GENERATOR (with Batteries 17 A/h) PI-1005R3 HF Series Generators Pre-Installation Illustration 2-1 (cont.) Consoles 1010 124 R&F CONSOLE PEDESTAL (optional) RAD CONSOLE Mounting Holes ø8 1023 123 Cable Access PEDESTAL (optional) Mounting Holes ø8 Cable Access 400 45 400 Cable Access TOUCH SCREEN CONSOLE FOR PC PI-1005R3 PC UNIT PC INTERFACE BOX 9 HF Series Generators Pre-Installation Illustration 2-1 (cont.) Consoles TABLE SUPPORT RAD CONSOLES -- GRAPHIC DISPLAY WALL SUPPORT TOUCH SCREEN CONSOLES (TPC) PEDESTAL THESE CONSOLES CAN BE MOUNTED ON A TABLE SUPPORT, WALL SUPPORT OR PEDESTAL 10 PI-1005R3 HF Series Generators Pre-Installation SECTION 3 3.1 ROOM REQUIREMENTS ENVIRONMENTAL REQUIREMENTS LINE POWERED GENERATORS / CAPACITOR ASSISTED GENERATORS BATTERY POWERED GENERATORS Storage / Transport Environmental Conditions Temperature range of --40oC to 70oC Relative Humidity range of 10% to 100% Atmospheric Pressure range of 500 hPa to 1060 hPa Temperature range of --20oC to 40oC Relative Humidity range of 10% to 100% Atmospheric Pressure range of 500 hPa to 1060 hPa Operating Environmental Conditions Temperature range of 10oC to 40oC (Battery Powered Generators: for a longer life cycle of batteries it is recommended a temperature around 22 oC) Relative Humidity (no condensing) range of 30% to 75% Atmospheric Pressure range of 700 hPa to 1060 hPa Heat Output In normal environmental circumstances the maximum heat output of the equipment can reach: -- for Line Powered Generators 0.16 kW (544 btu/hr) -- for Capacitor Assisted Generators 0.20 kW (682 btu/hr) -- for Battery Powered Generators 0.26 kW (890 btu/hr). Components must not be allowed to overheat. Overheating of components can cause system malfunction. 3.2 ELECTRICAL REQUIREMENTS This Generator contains advanced circuitry which will maintain the selected X-ray techniques during adverse line conditions. However, there is a limit to the Generators ability to correct for inadequate line power. To ensure proper operation: • Do not under size the Distribution Transformer (Line Powered Generators). It is recommended that the secondary of Distribution Transformer has a “Star” configuration. • Size feeder and ground wires per this document. • Ensure and maintain input mains voltage to specification. Ensure that the ground resistance is lower than 10 Ω. The power requirements given here (wire sizes, etc.) are the recommended specification. With the exception of high current carrying conductors and grounds, low voltage connections are made with preterminated wires. The installation should comply with all the electrical requirements indicated in this document. These requirements should be upgraded if Local Standards were more stringent. PI-1005R3 11 HF Series Generators Pre-Installation 3.3 LINE POWERED GENERATORS -- POWER LINE REQUIREMENTS Operation: • GENERATOR MODEL SHF-310 SHF-315 SHF-320 Max. Power kW 32 kW Maximum mA 400 mA SHF-325 SHF-330 SHF-335 Maximum kVp 125 kVp 150 kVp 125 kVp 150 kVp 125 kVp 150 kVp Power Line A A B B C/D C/D GENERATOR MODEL SHF-410 SHF-415 SHF-420 SHF-425 SHF-430 SHF-435 Max. Power kW 40 kW Maximum mA 500 mA Maximum kVp 125 kVp 150 kVp 125 kVp 150 kVp 125 kVp 150 kVp Power Line A A B B C/D C/D GENERATOR MODEL SHF-510 SHF-515 SHF-520 SHF-525 SHF-530 SHF-535 Maximum Power kW 50 kW Maximum mA 640 mA (or 630 mA under special order) Maximum kVp 125 kVp 150 kVp 125 kVp 150 kVp 125 kVp 150 kVp Power Line A A B B C/D C/D GENERATOR MODEL SHF-630 SHF-635 SHF-835 Maximum Power kW 64 kW (or 65 kW under special order) 80 kW Maximum mA 640 mA (or 650 mA under special order) 800 mA (or 1000 mA under special order) Maximum kVp 125 kVp 150 kVp 150 kVp Power Line C/D C/D D (or E for 1000 mA) POWER LINE A B C D E 230 / 240 VAC, Single-Phase, 50 / 60 Hz 230 / 240 VAC, Three-Phase, 50 / 60 Hz 400 / 415 / 440 VAC, Three-Phase, 50 / 60 Hz 480 VAC, Three-Phase, 50 / 60 Hz 530 VAC, Three-Phase, 50 / 60 Hz Line voltage automatic compensation: ±10%. Maximum line regulation for maximum kVA demand: 5%. NOTES: -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. -- For 80 kW Generators operating with lines at 400 / 415 / 440 VAC an auxiliary boost transformer is required to adequate the line voltage to 480 VAC (or 530 VAC). 12 PI-1005R3 HF Series Generators Pre-Installation • RMS line current during a X-ray exposure, minimum line power required, Generator stand-by consumption (W), the differential sensitivity (mA) and the thermomagnetic breaker should be: SINGLE-PHASE GENERATORS LINE VOLTAGE 32 kW 40 kW 50 kW 208 VAC * 192 A 240 A 300 A 230 VAC 174 A 217 A 272 A 240 VAC 167 A 208 A 260 A Minimum kVA required Maximum kW x 1.25 Stand-by Consumption 500 W Differential Sensitivity (Earth Leakage / Ground Fault) 30 mA Differential, Thermomagnetic (Fuses) and Contactor 50% of the RMS line current (RMS = momentary line current based on 100 ms X-ray exposures) NOTE: -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. LINE VOLTAGE THREE-PHASES GENERATORS 32 kW 40 kW 50 kW 64 kW (or 65 kW) 80 kW * 208 VAC * 111 A 138 A 173 A -- -- 230 VAC 100 A 125 A 156 A 240 VAC 96 A 120 A 150 A -- -- 400 VAC 58 A 72 A 90 A 115 A 144 A 415 VAC 55 A 69 A 87 A 111 A 139 A 440 VAC 52 A 65 A 82 A 105 A 135 A 480 VAC 48 A 60 A 75 A 96 A 120 A Minimum kVA required Maximum kW x 1.25 Stand-by Consumption 500 W Differential Sensitivity (Earth Leakage / Ground Fault) 30 mA Differential, Thermomagnetic (Fuses) and Contactor 50% of the RMS line current (RMS = momentary line current based on 100 ms X-ray exposures) NOTES: -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. -- For 80 kW Generators operating with lines at 400 / 415 / 440 VAC an auxiliary boost transformer is required to adequate the line voltage to 480 VAC (or 530 VAC). PI-1005R3 13 HF Series Generators Pre-Installation • Maximum Power Line Impedance. The Impedance of the Power Line in the installation must be lower than the maximum value indicated below: SINGLE-PHASE GENERATORS POWER LINE VOLTAGE 32 kW 40 kW 50 kW 208 VAC * 0.045 Ω 0.035 Ω 0.028 Ω 230 VAC 0.055 Ω 0.045 Ω 0.036 Ω 240 VAC 0.060 Ω 0.045 Ω 0.036 Ω NOTES: -- The above values comply with the Standard IEC-60601.2.7. -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. THREE-PHASE GENERATORS POWER LINE VOLTAGE 32 kW 40 kW 50 kW 64 kW (or 65 kW) 80 kW * 208 VAC * 0.070 Ω 0.055 Ω 0.044 Ω N.A. N.A. 230 VAC 0.087 Ω 0.070 Ω 0.056 Ω N.A. N.A. 240 VAC 0.094 Ω 0.075 Ω 0.060 Ω N.A. N.A. 400 VAC 0.270 Ω 0.220 Ω 0.170 Ω 0.135 Ω 0.110 Ω 415 VAC 0.300 Ω 0.240 Ω 0.180 Ω 0.150 Ω 0.120 Ω 440 VAC 0.340 Ω 0.270 Ω 0.200 Ω 0.170 Ω 0.135 Ω 480 VAC 0.400 Ω 0.320 Ω 0.240 Ω 0.200 Ω 0.160 Ω NOTES: -- The above values comply with the Standard IEC-60601.2.7. -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. -- For 80 kW Generators operating with lines at 400 / 415 / 440 VAC an auxiliary boost transformer is required to adequate the line voltage to 480 VAC (or 530 VAC). 14 PI-1005R3 HF Series Generators Pre-Installation 3.4 LINE POWERED GENERATORS -- RECOMMENDED WIRE SIZE Correct sizing of the feeder wires is critical to proper Generator operation. Wire size is dependent on the Generator power, the line voltage and the distance from the Distribution Transformer to the Generator Cabinet. The maximum voltage drop during an exposure must not exceed 5% of the nominal mains value. It is recommended that the Distribution Transformer (Hospital) used as power source have at least a power of the 25% more than the maximum power of the X-ray Generator. Recommended wire sizing is indicated in Table 3-1. These lengths are measured from the Distribution Transformer to the Room Electrical Cabinet (room disconnect). From the Room Electrical Cabinet to the Generator Cabinet 16 mm2 (AWG 6) may be used as long as that length does not exceed 6 m (20 ft). The maximum wire size that can be connected to the Generator Cabinet (Input Line Fuse Holder) is 35 mm2 (AWG 2). Table 3-1 Minimum Wire Size from Distribution Transformer to Room Electrical Cabinet GENERATOR 32 kW,, 3φ φ 50 230 VAC 50 mm2 240 VAC 50 mm2 208 VAC * 40 kW,, 3φ φ 45 m 60 m 95 AWG 1/0 95 mm2 AWG 3/0 120 AWG 4/0 -- -- AWG 1/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- 35 mm2 AWG 2 70 mm2 AWG 2/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 230 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 240 VAC 25 mm2 AWG 4 50 mm2 AWG 1/0 83 mm2 AWG 3/0 105 mm2 AWG 4/0 400 VAC 16 mm2 AWG 6 35 mm2 AWG 1/0 70 mm2 AWG 2/0 16 mm2 35 mm2 70 mm2 AWG 2/0 440 VAC 16 mm2 AWG 6 35 mm2 50 mm2 AWG 1/0 480 VAC 16 mm2 AWG 6 25 mm2 208 VAC * 70 mm2 AWG 2/0 230 VAC 70 mm2 240 VAC AWG 1/0 AWG 3/0 120 mm2 AWG 4/0 -- -- mm2 50 mm2 50 mm2 AWG 2 50 mm2 AWG 4 35 mm2 AWG 2 50 mm2 AWG 1/0 120 mm2 AWG 4/0 120 mm2 AWG 4/0 -- -- AWG 2/0 120 mm2 AWG 4/0 120 mm2 AWG 4/0 -- -- 70 mm2 AWG 2/0 105 mm2 AWG 4/0 120 mm2 AWG 4/0 -- -- 208 VAC * 35 mm2 AWG 2 70 mm2 AWG 2/0 105 mm2 AWG 4/0 120 mm2 AWG 4/0 230 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 105 mm2 AWG 4/0 120 mm2 AWG 4/0 240 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 25 mm2 50 mm2 70 mm2 83 mm2 AWG 3/0 25 mm2 35 mm2 70 mm2 70 mm2 AWG 2/0 440 VAC 16 mm2 AWG 6 35 mm2 AWG 2 50 mm2 AWG 1/0 70 mm2 AWG 2/0 480 VAC 16 mm2 AWG 6 35 mm2 AWG 2 50 mm2 AWG 1/0 70 mm2 AWG 2/0 400 VAC 415 VAC NOTE: 30 m mm2 415 VAC 40 kW,, 1φ φ 15 m mm2 208 VAC * 32 kW,, 1φ φ WIRE SIZE AT: LINE VOLTAGE AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1/0 AWG 2 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. PI-1005R3 15 HF Series Generators Pre-Installation Table 3-1 (cont.) Minimum Wire Size from Distribution Transformer to Room Electrical Cabinet GENERATOR 50 kW,, 1φ φ 64 kW, 3φ (or 65 kW, 3φ) 30 m 45 m 60 m 83 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- -- -- 230 VAC 83 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- -- -- 240 VAC 83 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- -- -- AWG 1/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- 50 mm2 230 VAC 50 mm2 AWG 1/0 83 240 VAC 50 mm2 AWG 1/0 83 mm2 AWG 3/0 120 mm2 AWG 4/0 -- -- 400 VAC 25 mm2 AWG 4 50 mm2 AWG 1/0 70 mm2 AWG 2/0 95 mm2 AWG 3/0 415 VAC 25 mm2 AWG 4 50 mm2 AWG 1/0 70 mm2 AWG 2/0 95 mm2 AWG 3/0 440 VAC 25 mm2 AWG 4 50 mm2 AWG 1/0 70 mm2 AWG 2/0 83 mm2 AWG 3/0 480 VAC 25 mm2 AWG 4 50 mm2 AWG 1/0 70 mm2 AWG 2/0 83 mm2 AWG 3/0 400 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 95 mm2 AWG 3/0 120 mm2 AWG 4/0 415 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 83 mm2 AWG 3/0 120 mm2 AWG 4/0 440 VAC 35 mm2 AWG 2 70 mm2 AWG 2/0 83 mm2 AWG 3/0 105 mm2 AWG 4/0 25 mm2 50 mm2 83 mm2 105 mm2 AWG 4/0 50 mm2 83 mm2 105 mm2 120 mm2 AWG 4/0 35 mm2 70 mm2 105 mm2 120 mm2 AWG 4/0 35 mm2 70 mm2 105 mm2 120 mm2 AWG 4/0 35 mm2 70 mm2 95 mm2 120 mm2 AWG 4/0 480 VAC 400 VAC 415 VAC * 80 kW, kW 3φ 15 m 208 VAC * 208 VAC * 50 kW,, 3φ φ WIRE SECTION AT: LINE VOLTAGE 440 VAC 480 VAC AWG 4 AWG 1/0 AWG 2 AWG 2 AWG 2 AWG 1/0 AWG 3/0 AWG 2/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG 4/0 AWG 3/0 NOTES: -- For lines at 210 VAC or below an auxiliary boost transformer is required to adequate the line voltage to the Generator input. -- For 80 kW Generators operating with lines at 400 / 415 / 440 VAC an auxiliary boost transformer is required to adequate the line voltage to 480 VAC (or 530 VAC). 16 PI-1005R3 HF Series Generators Pre-Installation 3.5 CAPACITOR ASSISTED GENERATORS -- POWER LINE REQUIREMENTS • Operation: G G G • Thermomagnetic Interruptor / Circuit Breaker rating should be: G 3.6 Single-Phase at 100 / 110 / 120 / 208 / 230 / 240 VAC. Line voltage automatic compensation: ±10%. 50 Hz / 60 Hz. 8 / 10 / 12.5 / 16 / 20 A (1P+N). • Differential Sensitivity: 30 mA • Minimum kW required: 2.0 kW • Line Impedance should comply with Standard IEC-60601.2.7. CAPACITOR ASSISTED GENERATORS -- RECOMMENDED WIRE SIZE The minimum recommended wire size for the line voltage is: LINE VOLTAGE 100 / 110 VAC 208 / 230 / 240 VAC PI-1005R3 WIRE SIZE 4 mm2 2.5 mm2 AWG 12 AWG 14 17 HF Series Generators Pre-Installation 3.7 BATTERY POWERED GENERATORS -- POWER LINE REQUIREMENTS • Operation: G G G • Thermomagnetic Interruptor / Circuit Breaker rating should be: G 10 A (1P+N curve type D). • Differential Sensitivity: 30 mA • Minimum kW required: G G • 3.8 Single-Phase at 110 / 208 / 230 / 240 VAC. Line voltage automatic compensation: ±15%. 50 Hz / 60 Hz. without Stand-Alone option: 2.2 kW with Stand-Alone option: 0.5 kW Line Impedance should comply with Standard IEC-60601.2.7. BATTERY POWERED GENERATORS -- RECOMMENDED WIRE SIZE The minimum recommended wire size for the line voltage is: LINE VOLTAGE 18 WIRE SIZE 110 VAC 4 mm2 AWG 12 208 / 230 / 240 VAC 2.5 mm2 AWG 14 PI-1005R3 HF Series Generators Pre-Installation 3.9 INTERCONNECTION AND GROUNDING REQUIREMENTS Every installation must be provided with a main line disconnect device (thermomagnetic breaker) and the remote disconnect devices required at all Consoles that are not located next to the line safety switch. (For more information about interconnection and grounding refer to “Installation” document). Illustration 3-1 Interconnection Block Diagram for LINE POWERED GENERATORS DISTRIBUTION TRANSFORMER (Hospital, etc.) 1 ROOM ELECTRICAL CABINET WITH LINE SAFETY SWITCH (Provided by customer) AUX. BOOST TRANSFORMER WHEN POWER LINES IS 210 VAC OR BELOW OR FOR 80 kW GENERATORS WITH LINES AT 400 / 415 / 440 VAC (Provided by customer) 3 CONTROL CONSOLE SERIAL CONSOLE or TOUCH SCREEN CONSOLE (TPC) TOUCH SCREEN PC PC INTERFACE BOX or Serial Comm. 4 or Note . CABLE RUN 4 LF-RAC (LS) or LV-DRAC (HS) For Serial Generators (RS232 / RS422): Console CPUs are located inside the Generator Cabinet and Interconnections are factory made. Only one cable (serial communication) from J5 of the Generator Cabinet should be connected to the Serial Console, Touch Screen Console or PC Interface Box. FUNCTION Single or Three Phase Power. (1φ : 230 / 240 VAC) (3φ : 230 / 240 VAC or 400 / 415 / 440 / 480 VAC) 1 GENERATOR CABINET POWER MODULE HV TRANSFORMER HV Cables X-RAY TUBE 2 or Serial Comm. REMARKS Connect to Room Electrical Cabinet according to the indicated electrical requirements. Customer supplied. Ground. Single or Three Phase Power. (1φ : 230 / 240 VAC) (3φ : 230 / 240 VAC or 400 / 415 / 440 / 480 VAC) 2 Ground. 3 Control Signals and Ground Stator Supply. Ground. 4 Generator provided with LV-DRAC requires a shielded stator cable. (Refer to “Installation” document). NOTES: Connect to Generator according to the indicated electrical requirements. Install an Auxiliar Boost Transformer when it is q required. eq i ed C Customer sto e ssupplied. pplied Cable quantity depends on the options installed (AEC, etc.) Provided with X-ray X ray Tube. Tube Field supplied. -- For wire size refer to Section 3.4. Consult to Local Standards for feeder and ground wire size requirements. -- The system power ground point is located in the Generator Cabinet. PI-1005R3 19 HF Series Generators Pre-Installation Illustration 3-2 Interconnection Block Diagram for CAPACITOR ASSISTED GENERATORS ROOM ELECTRICAL CABINET with LINE SAFETY SWITCH (Customer supplied) 1 (Customer supplied) CONTROL CONSOLE SERIAL CONSOLE or TOUCH SCREEN CONSOLE (TPC) TOUCH SCREEN PC 1 PC INTERFACE BOX 2 or Serial Comm. or Serial Comm. HV Cables X-RAY TUBE Note . CABLE RUN 1 2 3 NOTES: 20 3 POWER MODULE GENERATOR CABINET HV TRANSFORMER LF-RAC (LS) For Serial Generators (RS232 / RS422): Console CPUs are located inside the Generator Cabinet and Interconnections are factory made. Only one cable (serial communication) from J5 of the Generator Cabinet should be connected to the Serial Console, Touch Screen Console or PC Interface Box. FUNCTION Single-Phase Line. 100 / 110 / 120 / 208 / 230 / 240 VAC. REMARKS Ground. The Unit is connected by a Line Plug. Power Line from a Room Electrical Cabinet with Safety Switch. Line plugs and cable are Customer supplied. Control Signals and Ground Cable quantity depends on the options installed (AEC, etc.) Stator Supply. Ground. Provided with X-ray X ray Tube. Tube -- For wire size refer to Section 3.6. Consult to Local Standards for feeder and ground wire size requirements. -- The system power ground point is located in the Generator Cabinet. PI-1005R3 HF Series Generators Pre-Installation Illustration 3-3 Interconnection Block Diagram for BATTERY POWERED GENERATORS ROOM ELECTRICAL CABINET with LINE SAFETY SWITCH (Customer supplied) 1 (Customer supplied) CONTROL CONSOLE SERIAL CONSOLE or TOUCH SCREEN CONSOLE (TPC) TOUCH SCREEN PC 1 PC INTERFACE BOX 2 or Serial Comm. or Serial Comm. HV TRANSFORMER HV Cables 3 or X-RAY TUBE Note . CABLE RUN 3 2 REMARKS Ground. The Unit is connected by a Line Plug. Power Line from a Room Electrical Cabinet with Safety Switch. Line plugs and cable are Customer supplied. Control Signals and Ground Cable quantity depends on the options installed (AEC, etc.) Ground. Generator provided with LV-DRAC requires a shielded stator cable. (Refer to “Installation” document). NOTES: or LV-DRAC (HS) FUNCTION Stator Supply. 3 LF-RAC (LS) For Serial Generators (RS232 / RS422): Console CPUs are located inside the Generator Cabinet and Interconnections are factory made. Only one cable (serial communication) from J5 of the Generator Cabinet should be connected to the Serial Console, Touch Screen Console or PC Interface Box. Single-Phase Line. 110 / 208 / 230 / 240 VAC. 1 GENERATOR CABINET POWER MODULE Provided with X-ray X ray Tube. Tube Field supplied. -- For wire size refer to Section 3.8. Consult to Local Standards for feeder and ground wire size requirements. -- The system power ground point is located in the Generator Cabinet. PI-1005R3 21 HF Series Generators Pre-Installation 3.10 SAFETY DEVICES Devices such as Safety Switch / Emergency Switch, Warning Light, and Door Interlock Switch should be supplied and installed by the customer. (Refer to Illustration 3-4.) SAFETY SWITCH / EMERGENCY SWITCH The main Safety Switch should be installed in the Room Electrical Cabinet (Room Disconnect) (close to the Generator Cabinet), and provided with light indicators for “Power On / Off”. It should be used for main disconnection, and located in an accessible place where it can be seen and controlled during operation and service. Other Emergency Switches should be installed in accessible locations in the room (near to the main entrance door or to the Control Console) for use in an emergency. They should be connected to the Room Electrical Cabinet (Room Disconnect) so that they cut power to the Generator when they are activated. The rating of these switches should be: 10 A, 500 VAC, NC. DOOR INTERLOCK SWITCH The Door Interlock Switch indicates to the operator when Doorways to the X-ray room are open. It inhibits or not the X-ray generation, according to the Local Standards and customer preferences. This switch should be installed in the entrance door(s) and its connecting cable should be routed to the Generator Cabinet. WARNING LIGHT The Warning Lights are signal lamps installed outside of the X-ray room (near of the main entrance) that indicate: 1. The system is under voltage (red lamp “ON”). 2. X-ray exposure in process (yellow lamp “ON”) (for connection refer to Installation document.) The Warning Lights connection cables should be routed to the Generator Cabinet. Note 22 . In any case, the installation must be in compliance with the Local Regulation. PI-1005R3 HF Series Generators Pre-Installation Illustration 3-4 Room Electrical Cabinet and Mains Connection EC Electrical Cabinet DCB TCB CR L L System Ground Bar SS ON OFF WL1 GEN EM WL2 EM DIS LEGEND EC: Electrical Cabinet (Room Disconnect) for powering X-ray equipment. (Customer supplied) DCB: Differential Circuit Breaker. TCB: Thermomagnetic (or Fuses) Circuit Breaker. CR: Contactor controlled by the Safety Switch (SS). SS: Safety Switch used for Generator main disconnection, with ON/OFF positions. L: ON / OFF Indicator Lamps located on the Electrical Cabinet. EM: Emergency Switch near to Control Console and/or to the Room main entrance. GEN: Generator Cabinet. WL1: X-ray Emission Indicator Lamp (yellow lamp) connected to the Generator Cabinet, located outside of the X-ray Room (above the exam room entrance). PI-1005R3 WL2: Warning Light (red lamp) located outside of the X-ray Room (above the exam room entrance). DIS: Door Interlock Switch located on the main entrance(s). 23 HF Series Generators Pre-Installation This page intentionally left blank. 24 PI-1005R3 Technical Publication IN-1052R0 Installation HF Series Generators (ONLY FOR GENERATORS WITH U-ARM POSITIONERS) HF Series Generators Installation REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 FEB 26, 2008 First edition This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note IN-1052R0 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Installation TABLE OF CONTENTS Section 1 2 Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 UNPACKING, POWER LINE CONNECTION AND CABINET INSTALLATION . . . 5 2.1 3 Control Console Installation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CABLE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1 Cable Routing Inside Generator Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1.1 General Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 High Voltage Cables Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.2.1 X-ray Tubes with Metallic Insert Envelope . . . . . . . . . . . . . . . . . . . . . . . 17 3.2.2 High Voltage Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 X-ray Tube Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.3.1 Stator Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.3.2 Tube Selection Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Interconnection Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.4.1 Serial Interconnection RS232 / RS422 . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.4.2 Collimator Error Signal (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3.4.3 Door Interlock Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 3.4.4 Warning Light Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.4.5 Collimator Lamp and System Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.4.6 Buckys (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.4.7 Tomo Device (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.4.8 Ion Chambers (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.2 3.3 3.4 IN-1052R0 i HF Series Generators Installation Section 4 5 ii Page FINAL INSTALLATION AND CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4.1 HV Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4.2 Cable Fastening and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SYSTEM INTERCONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.1 System Interconnection Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.2 System Interconnection Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 IN-1052R0 HF Series Generators Installation SECTION 1 INTRODUCTION The Installation process depends on the Generator and System configuration. Installation must be performed in the order indicated along this document. Perform only the sections required to install this Generator. 1.1 TOOLS AND TEST EQUIPMENT The following hand tools and products are required for the Installation: • Standard service engineers tool kit. • Electric drill motor and assorted bits. • Silicone Insulating Grease (proofing compound). • Alcohol cleaning agent. The following test equipment is required for Configuration and Calibration: • Digital Multimeter. • Non-invasive kVp Meter. • Digital mAs Meter. • Calculator. • Only for AEC purposes: • G Sensitometer (only for Film). G Densitometer (only for Film). G Copper Plates for the Collimator Filter Holder (recommended): 2 units of 1 mm thickness, 1 unit of 0.5 mm thickness, 2 units of 0.2 mm thickness, 1 unit of 0.1 mm thickness. G Acrylic Plastic Plates can be used Instead of Copper Plates: 6 units of 5 cm. thickness, 5 units of 1cm. thickness. G Dosimeter (optionally). Only for Tomo purposes: G IN-1052R0 Tomophantom tool. 1 HF Series Generators Installation 1.2 PRE-INSTALLATION CHECK Prior to beginning installation, it is recommended to inspect the site and verify that the X-ray room complies with Pre-installation requirements, such as: • Incoming Line. • Main Switch and Safety Devices. • Conduits. • Space Requirements. (Refer to the “Pre-Installation” document.) 2 IN-1052R0 HF Series Generators Installation 1.3 GENERAL CAUTIONS MAKE SURE THAT THE MAIN STORAGE CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROXIMATELY 3 MINUTES AFTER THE UNIT IS TURNED OFF. ALWAYS HAVE THE “IPM DRIVER BOARD” CONNECTED IN THE GENERATOR PREVIOUS TO MAINS POWER IS ACTIVATED IN IT. IF THE “IPM DRIVER BOARD” IS NOT CONNECTED, PERMANENT DAMAGE WILL OCCUR TO IGBTS. TO AVOID ELECTRIC SHOCK, DO NOT TOUCH ANY HEATSINK OF THE CIRCUIT BOARDS EVEN THE GENERATOR IS TURNED OFF. PREVIOUS TO DISASSEMBLE ANY BOARD, REMOVE ALL CONNECTORS PLUGGED TO IT. LINE POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE, AND POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE GENERATOR IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 (GENERATOR CABINET) IS ON. INTERNAL PARTS OF THE GENERATOR (ALL FUSES, LINE CONTACTOR (6K5), INPUT TRANSFORMER (6T2), ON/OFF RELAY (3K3) AND LF-RAC MODULE) ARE PERMANENTLY POWERED ON THROUGH POWER LINE ALTHOUGH THE CONTROL CONSOLE IS OFF. BE SURE THAT THE SAFETY SWITCH IS OFF BEFORE HANDLING ANY INTERNAL PART OF THE EQUIPMENT. IN-1052R0 3 HF Series Generators Installation This page intentionally left blank. 4 IN-1052R0 HF Series Generators Installation SECTION 2 UNPACKING, POWER LINE CONNECTION AND CABINET INSTALLATION The Generator is shipped in one box to facilitate transport and installation. Upon receipt of the X-ray unit and associated equipment, inspect all shipping containers for signs of damage. If damage is found, immediately notify the carrier or their respective agent. It is recommended to install the U-Arm Positioner before than the Generator. (Refer to the Positioner Service Manual). 1. Open the shipping box. Take out the Control Console (if provided), Interconnection Cables, Cabinet Cover and other furnished parts. Do not discard any packing material such as envelopes, boxes or bags until all parts are accounted for as listed on the packing list. 2. Remove the packing material from the pallet. 3. Remove the Generator Cabinet from the shipping pallet, placing it near its chosen room position. This operation requires at least two people. 4. When the equipment is unpacked, verify that all items on the customer order are present, and the hardware and internal wiring is secure. 5. Check the part numbers / serial numbers of each component with its identification labels, and inspect all pieces for visible damage. If any damaged parts are found, repair or order replacements to prevent unnecessary delay in installation. Illustration 2-1 Compact Generators IN-1052R0 5 HF Series Generators Installation 6. Previous to install the Generator Cabinet on the upper side of the Positioner Control Box, it is recommended to perform the Power Line connection. KEEP IN MIND THE GENERAL CAUTIONS FOR LINE POWERED GENERATORS INDICATED IN SECTION 1.3. DO NOT POWER ON THE GENERATOR UNTIL SPECIFICALLY INSTRUCTED IN THIS SERVICE MANUAL. 7. Note The power supply line should conform with the Generator model defined in the “Pre-Installation” document. Wire sizes indicated in this document are relative to the power supply line and wire length. Verify that the power line voltage and phase of the Generator coincides with the one for Room Electrical Cabinet. As indicated in the Pre-Installation document, 16 mm 2 (AWG 6) may be used from the Room Electrical Cabinet to the Generator Cabinet provided that the length does not exceed 6 m (20 ft). . 8. Route the Power Line Cables and the Ground wires to the Input Line Fuses and Ground Studs in the Cabinet Frame (Ground Studs are above the input fuses or close to the right side of the HV Transformer). These cables can be secured to the Fastening Bar of the Cabinet and routed internally along the rear side of the Cabinet (always apply Local Codes for cable routing). (Refer to Illustration 2-2.) Illustration 2-2 Cable Routing in the Line Powered Generator Fastening Bar Input Transformer 6T2 Power Line Cables Ground Terminals Input Line Fuses 6 IN-1052R0 HF Series Generators Installation 9. For Single Phase Generators, connect the Power wires L1 and N (L2) to the Fuse Holders of F3 and F4 (right side of the Cabinet), and the Ground wire to the Ground stud in the Cabinet Frame (above these fuses or close to the right side of the HV Transformer). SINGLE PHASE GENERATORS ARE FACTORY DELIVERED TO OPERATE ON PHASE AND NEUTRAL. IN CASE OF CONNECTING THE EQUIPMENT TO A TWO-PHASE LINE, REPLACE THE NEUTRAL CARTRIDGE WITH THE FUSE SUPPLIED WITH THE GENERATOR. 10. For Three Phase Generators, connect the Power wires L1, L2 and L3 to the Fuse Holders of F3, F4 and F5 (right side of the Cabinet), and the Ground wire to the Ground Studs in the Cabinet Frame (located above these fuses or close to the right side of the HV Transformer). Three Phase Generators do not need Neutral (N) wire connection from the Line. If the unit is provided with the optional Fuse Module, connect the Neutral (N) wire from the Line to the Neutral Stud below F3 Fuse Holder. Illustration 2-3 Power Line connections Input Transf. 6T2 GND Studs GND Stud L1 Input Line L2 Input Line L3 Input Line Neutral Stud (optional) IN-1052R0 7 HF Series Generators Installation For 80 kW Generators, the power supply line must be 480 VAC (or 530 VAC). If the Generator is supplied with an external step-up autotransformer, it will include the cables to connect the autotransformer to the Generator Cabinet. Power line should be connected to the autotransformer terminals according to the line. 480 V (or 530 V) 415 V 400 V 380 V SEP-UP TRANSFORMER Input: 380 VAC / 400 VAC / 415 VAC, Three-Phase. 380 V 400 V 415 V Output: 480 VAC / 530 VAC, Three-Phase. Max Power Output: 80 kW, 10% duty cicle (approx. 5 seconds / minute) 380 V 400 V 415 V Rising Temperature: 40oC 11. 480 V (or 530 V) 480 V (or 530 V) The whole System (Tables, Spot Film Devices, etc.) can be switched ON/OFF when the Generator is switched ON/OFF. For this, power the System through the output terminals of the Line Contactor 6K5 (upper contactor close to the Input Transformer). These terminals are located underneath the Line Contactor 6K5. Illustration 2-4 Line Contactor 6K5 Line Contactor 6K5 Input Transformer 6T2 Output Terminals 8 IN-1052R0 HF Series Generators Installation 12. Three-Phase Generators can be provided with an optional Fuse Module mounted on Module-12, for switching ON/OFF the whole system when the Generator is turned ON/OFF. For this, connect the Neutral (N) wire from the Line to the Neutral Stud below F3 Fuse Holder. Power the System through the Output Terminals 12TS4 (U, V, W, N, GND) close to Fuses F14, F15, F16. Illustration 2-5 Power Line connections in the optional Fuse Module GND Studs Input Transf. 6T2 GND Stud L1 Input Line L2 Input Line Terminals 12TS4 L3 Input Line Neutral Stud 13. Note . According to the nominal voltage of the line, verify or connect the wire “:” to the indicated terminal (TB) of Transformer 6T2. This wire is factory connected to 230 VAC (for 1-Phase), 400 VAC (for 3-Phase) or 480 VAC / 530 VAC (for 80 kW 3-Phase Generators). (Refer to Schematic 543020XX). For 220 VAC power line, connect the wire “:” to the 230 VAC terminals. For 380 VAC power line, connect the wire “:” to the 400 VAC terminals. 6T2 Terminal Strip 6T2 IN-1052R0 9 HF Series Generators Installation 14. After connecting the Power Line Cables, secure them to the Fastening Bar using cable ties if they are routed over the Fastening Bar, or using a suitable clamp if they are routed through the Round Cable Outlet on the Rear Cover of the Cabinet (always apply Local Codes). 15. The Generator Cabinet is installed on the upper side of the Positioner Control Box as follows. BACK COVER 690 (27.16”) Upper Cable Entrance (HV Cables, Stator Cable) 462 (18.18”) 65 2.55” 65 2.55” R9.5 CONTROL BOX 50 28 21 600 (23.62”) 213 8.38” 21 37 52 COMPACT GENERATOR Lateral Cable Entrance Anchoring Holes These steps are also described in the Positioner Service Manual. a. Place the Control Box on its final position of the room, keep in mind: G the length of the Column Harness (approx. 1.5 m) that goes from the Column of the Positioner to the Control Box, G the length of the High Voltage Cables (X-Ray Tube -- HV Transformer in the Generator Cabinet), G the Swivel Arm movements. (Refer to Room Layout illustrations in the Positioner Service Manual) 10 IN-1052R0 HF Series Generators Installation b. Level the Control Box using the Adjustable Leveling Legs. Keep the Base at the maximum distance from the floor. Seismic areas and other conditions require to secure firmly the Control Box to the floor through the mounting holes at its base. In this case, place the four spacers (provided) under the base and secure them to the floor. Keep the four Leveling Legs at the same height than the spacers. Cable Access Spacer for using in Seismic Areas Adjustable Leveling Legs c. Assemble the supplied Back Cover for the Generator Cabinet to the upper side of the Control Box using two M6x20 screws (supplied). Back Cover Fixing Screws Control Box d. IN-1052R0 Remove the four Adjustable Leveling Legs from the base of the Generator Cabinet. 11 HF Series Generators Installation e. Hang the Generator Cabinet on the Back Cover and secure it to the Control Box using four M6x20 screws (supplied). At least two people are required for this operation. Fix the two screws that join the rear side of the Cabinet to the Back Cover. Generator Cabinet Back Cover Hook Fixing Screws Control Box f. P2--Shield P1 P3 J1 Ground Wire / GND Stud In some cases, due to transport safety requirements, the HV Transformer is shipped out of the Generator Cabinet. Install the HV Transformer inside the Cabinet (upper area) and secure it with the respective anchors or plates, then connect the following cables from the Power Module to the corresponding terminals on the HV Transformer: G P2-Shield (2 thin wires), P1 and P3. Connect these cables to the stud-brass terminals using two wrenches to tighten the nuts (one to hold the base nut in place and the other to tighten the nut over the cable) and avoiding twisting the studs. Ensure that the connection is secure and properly tightened. G Ground wire to Ground stud. G Connector J1. THE HV TRANSFORMER HAS TO BE SECURED WITH ITS ANCHORS OR PLATES INSIDE THE CABINET. OTHERWISE P1, P2 AND P3 STUDS MAY BE IN CONTACT WITH THE CABINET FRAME AND PRODUCE A SHORT-CIRCUIT. 12 IN-1052R0 HF Series Generators Installation g. Leave a working area around the Generator Cabinet until its final installation. Cable Access to the Generator Cabinet (HV Cables, Stator / Thermostat, AEC, ...) Emergency Switch-Off Button ON / OFF Button IN-1052R0 16. Verify that the power supply line is “OFF” in the Room Electrical Cabinet. Verify that the power line to the Generator is cut when the Emergency Switch(es) is(are) activated. 17. Cut the cables to the appropriate length and remove insulation from both ends of the power and ground wires. Connect them to the respective terminals in the Room Electrical Cabinet. 18. Install the Control Console as indicated in Section 2.1. 13 HF Series Generators Installation 2.1 CONTROL CONSOLE INSTALLATION (OPTIONAL) 1. Control Console can be freestanding, wall supported or mounted on an optional Pedestal. Console is provided with several mounting holes on the bottom for anchoring to the Pedestal or another support. Console CPU Boards and AEC Control Board can be located inside the Console (standard) or inside the Generator Cabinet (for Serial communication). 14 2. When a Pedestal is used, secure the Pedestal to the floor through the anchoring holes on its base and place the base cover. Attach the Console to the Pedestal using the mounting holes on the bottom of the Console. 3. When the Console is wall supported, secure the support to the wall and attach the Console to the support using the mounting holes on the bottom of the Console. 4. Leave a sufficient working area around the equipment until its final assembly. IN-1052R0 HF Series Generators Installation SECTION 3 CABLE CONNECTIONS This section provides the information necessary to connect the Generator Cables with the system and options. Note . For more information about electrical requirements and cable connections, refer to the “Pre-Installation” document and Section 5 “System Interconnections” at the end of this document. Note . Identification of some terminal connections (TB, TS), boards, etc... along with this document (text and schematics) may have a prefix number which indicates the module number in the equipment. (a.e. TS2 as 4TS2, 10TS2 or 11TS2). Some safety devices such as the Safety Switch / Emergency Switch, Warning Light, and Door Interlock Switch are supplied and installed by the customer. Verify that safety devices have been properly installed and routed during the Pre-Installation procedure. 3.1 3.1.1 CABLE ROUTING INSIDE GENERATOR CABINET GENERAL CABLE ROUTING 1. Before connecting the Interconnection cables within the Generator Cabinet, cables must be first connected to each Device (Positioner, Tables, Buckys, etc.) and routed through the raceways. Remove the ferrite blocks of the cables (factory clamped) when it is required to carry out a correct routing, then re-install the ferrite blocks where they originally were around cables. Cables Entrance (upper side of Wall Support 2. IN-1052R0 Inside the Generator Cabinet, all Interconnection cables must be routed over the Fastening Bar (upper rear bar) of the Cabinet Frame minding the upper Cable Outlet at the rear side of the Cabinet Cover. (Refer to Illustration 3-1). 15 HF Series Generators Installation Illustration 3-1 Cable Routing in Compact Generator Fastening Bar Stator & Interconnections Cables Outlet (rear side) Cable Ties Stator & Interconnections Cables Entrance Cable Ties Fastening Bar Input Transformer Power Line Cables Ground Terminals Input Line Fuses HV Cables Stator & Interconnections Cables Power Line Cable Entrance Input Transformer Stator & Interconnections Cable Entrance Power Line Cable Entrance Input Line Fuses 16 IN-1052R0 HF Series Generators Installation 3. For Generators with the Low or High Speed Starter located on a shelf (Module 10 or 11), Stator and Interconnections Cables have to be routed internally through the Cabinet close to the HV Transformer. In order to avoid signal interferences, it is strongly recommended to fold and fasten close to the Generator Cabinet the portion of cables not routed (see picture below). Never wrap in circles. YES 3.2 NO 4. Connect all cables as indicated in Section 3 “Cable Connections”. 5. Secure all cables to the Fastening Bar using cable ties after all cable / wire connections are complete. HIGH VOLTAGE CABLES CONNECTION FOR GENERATORS WITH A HV TRANSFORMER WITH DOUBLE X-RAY TUBE RECEPTACLES (ANODE / CATHODE TO CONNECT TWO TUBES): CONNECTIONS OF THE FILAMENT LEADS “FIL-1 RTN” (J4-15) AND “FIL-2 RTN” (J4-16) ON THE INTERFACE CONTROL BOARD HAVE BEEN INVERTED. THESE CONNECTIONS ARE FACTORY SET. (REFER TO SCHEMATIC 543020XX). 3.2.1 X-RAY TUBES WITH METALLIC INSERT ENVELOPE In case of X-ray Tubes with a Metallic Insert Envelope, it is required to connect the wire from the Metallic Insert Envelope to the Black Banana Plug connection on the HV Transformer to obtain a correct mA measures. For these X-ray Tubes the part number of the HV Transformer has to be coded in revision A or higher (a.e. A6094--16A). (Refer to Section 5.2 -- Map 54302035). IN-1052R0 17 HF Series Generators Installation 3.2.2 HIGH VOLTAGE CABLES Connect the HV Cables in the HV Transformer (Generator). These cables must enter into the Generator through the cable outlet on the upper side of the Cabinet and then attached to the fastening bar (upper rear bar) of the Cabinet frame minding the upper cable outlet at the rear side of the Cabinet cover. The Terminal Pins of the High Voltage cables are extremely delicate and easily damaged. Therefore they must be handled carefully. Make sure that they are straight and that the splits in the pins are open (parallel to sides). 1. The mounting accessories of each termination plug are factory assembled. For extended information refer to the HV Cable manufacturer’s instructions located inside the HV Cable package. Do not install the Silicone washer supplied with the HV Cables. 2. Unscrew the grub screw of the ring nut. (Refer to the illustration below.) Nipple Contact Pins Termination Plug Ring Nut Grub Screw Contact 18 3. Prepare the high voltage terminals that will be installed in the HV Transformer. Put approximately 1 cm (0.5”) of HV Oil in the HV Transformer receptacles (included in the HV cables package). If HV Oil is not available, fill the receptacles using silicone paste provided with the X-ray Tube. 4. Carefully insert the anode and cathode termination plug into the respective receptacle socket (watch the nipple on the plug to ensure correct positioning of the contact pins). 5. Hand tighten the ring nut. It must be secure. Tighten the grub screw. IN-1052R0 HF Series Generators Installation 3.3 3.3.1 X-RAY TUBE CONNECTION STATOR CABLE X-ray Tubes are equipped with the Stator cable installed. A LV-DRAC (Low Voltage - Digital Rotatory Anode Controller) is required for High Speed X-ray Tubes. Connections between LV-DRAC and Power Module are factory made. Route the Stator cable together with the HV cables to the Generator Cabinet. Connect the Stator cable terminals to the indicated Terminal Block TS2: STATOR WIRES TERMINAL TS2 TUBE-1 TUBE-2 MAIN TS2-1 TS2-9 AUX (Shift) TS2-2 TS2-10 COMMON TS2-3 TS2-11 Note . Terminal Block TS2 may be marked as 10TS2 or 11TS2 depending on the Generator model. Note . For Philips or Siemens X-ray Tubes refer to Interconnection Maps I/F-021 or I/F-024. IN GENERATORS EQUIPPED WITH LV-DRAC: THE LV-DRAC OUTPUT CAN BE AS HIGH AS 1000 Vrms. FOR SAFETY REASONS (TO AVOID ELECTRIC SHOCKS), THE STATOR CABLE MUST BE SHIELDED AND BOTH ENDS OF THE SHIELD MUST BE CONNECTED TO GROUND. DUE TO ELECTROMAGNETIC INTERFERENCE (EMC) PROBLEMS, THE IGBT’s HEATSINK IS NOT GROUNDED. IT IS CONNECTED TO THE NEGATIVE TERMINAL OF THE INPUT RECTIFIER. TO AVOID ELECTRIC SHOCK, BE SURE THAT THE INPUT LINE IS DISCONNECTED AND THE CAPACITOR BANK IS PROPERLY DISCHARGED BEFORE MANIPULATING THE LV-DRAC. MAKE SURE THAT STATOR WIRES ARE PROPERLY CONNECTED. BEFORE MAKING ANY EXPOSURE, CHECK THAT THE ANODE ROTATES CORRECTLY. IN-1052R0 19 HF Series Generators Installation FANS Wires from fans should be routed with the Stator Cables, and connected to the indicated terminal of the Generator Cabinet. Depending on the model of X-ray Tube, the fans are powered at 115 VAC or 220 VAC. Make the following connections to select the fan voltage. For Compact Generators with the Low Speed Starter LF-RAC located on a shelf at the bottom of the Generator (module-10), connect wires from fans to: TUBE CONNECTION GENERATOR WITH LOW SPEED STARTER WIRES FROM FANS 115 VAC 220 VAC AS TUBE-1 10TS2-6 and 10TS2-7 on the Generator Cabinet TB4-T1 with TB1-22 or TB1-23 on the LF-RAC Board TB4-T1 with TB1-25 or TB1-26 on the LF-RAC Board AS TUBE-2 10TS2-14 and 10TS2-15 on the Generator Cabinet TB4-T2 with TB1-22 or TB1-23 on the LF-RAC Board TB4-T2 with TB1-25 or TB1-26 on the LF-RAC Board For Compact Generators with the High Speed Starter LV-DRAC located on a shelf at the bottom of the Generator (module-11), connect wires from fans to: TUBE CONNECTION 20 GENERATOR WITH HIGH SPEED STARTER WIRES TO FANS 115 VAC 220 VAC AS TUBE-1 11TS2-6 and 11TS2-7 on the LV-DRAC Module wire marked “T1” with 11TS2-17 on the LV-DRAC Module wire marked “T1” with 11TS2-18 on the LV-DRAC Module AS TUBE-2 11TS2-14 and 11TS2-15 on the LV-DRAC Module wire marked “T2” with 11TS2-17 on the LV-DRAC Module wire marked “T2” with 11TS2-18 on the LV-DRAC Module IN-1052R0 HF Series Generators Installation THERMOSTAT OR PRESSURE SWITCH SIGNAL If the X-ray Tube is provided with a Safety Thermostat (approx. 65oC) or Pressure Switch (must be NC Contact), the two wires should be routed to the Terminal Block TS2 in the Generator Cabinet and connected to the following Terminals. In case that the X-ray Tube is provided with a Safety Thermostat (approx. 65oC) and a Pressure Switch (both must be NC Contacts), connect them in series before routing, connecting both wire-ends to their respective Terminals in TS2. Note . THERMOSTAT WIRES TUBE-1 TUBE-2 THERMOSTAT SIGNAL TS2-4 TS2-12 THERMOSTAT COMMON TS2-5 TS2-13 Terminal Block TS2 may be marked as 10TS2 or 11TS2 depending on the Generator model. If an X-ray Tube is not provided with Thermostat signal, jump both connections in the Terminal Block TS2 (refer to above table). GND AND/OR SHIELD The connection of the GND and/or Shield wire of the Stator cables depend on the Generator model. GENERATOR MODEL CONNECTION OF GND and/or SHIELD WIRE Number of X-ray Tubes Starter type and Location 1 or 2 Tubes LF-RAC (Low Speed) Lower Cabinet Shelf (Module 10) 10TS2--8 or 10TS2--16 1 or 2 Tubes LV-DRAC (High Speed) Lower Cabinet Shelf (Module 11) 11TS2--8 (for Tube-1) 11TS2--16 (for Tube-2) IN-1052R0 21 HF Series Generators Installation 3.3.2 TUBE SELECTION SIGNALS Note . This section only applies to Generators with two X-ray Tubes. The Tube Selection signals are available through two contacts free of voltage located on the starter. TUBE-1 SELECTION TUBE-2 SELECTION SELECTION COMMON on the LF-RAC Board J1-10 J1-11 J1-12 on the LV-DRAC Module 11KT1-84 11KT1-72 11KT1-83 and 11KT1-71 (connect both) 3.4 INTERCONNECTION CABLES This section identifies the cables and runs needed for Generator and System Interconnection. Route and connect the interconnection cables from each component installed in the system to the Generator Cabinet as indicated in Illustration 3-2 and Section 5.2 -- Interconnection Maps “543010XX”. Interconnection cables should not be routed into the same conduit or cable raceway as the Power or High Voltage cables. 22 IN-1052R0 HF Series Generators Installation Illustration 3-2 Interconnection Cables GENERATOR CABINET ATP CONSOLE CPU POWER CABLE (factory supplied) J1 COMMUNICATION CABLE (factory supplied) J3 J14 SERIAL COMMUNICATION (factory supplied) J2 J3 J5 J7 or J8 TS1 INTERFACE CABLE (factory supplied) J2 AEC INTERFACE CABLE (factory supplied) J5 J13 TOMO INTERFACE CABLE (factory supplied) SERIAL COMMUNICATION ROOM DOOR CABLE (customer supplied) ROOM LIGHT CABLE (customer supplied) TS1 CABLES FROM BUCKY 1 & 2 (ONLY FOR SYSTEMS WITH 1 OR 2 BUCKY) (field supplied) TS2 STATOR, FAN & THERMOSTAT FROM TUBES (field supplied) TS3 COMPATIBILITIES ADAPTATIONS L1 / L2 / L3 / N / GND ION CHAMBERS, TOMO DEVICES BUCKY 3 & 4, IMAGE SYSTEMS (customer supplied) POWER LINE & GND FOR LINE POWERED GENERATORS (customer supplied) GND CABLES (factory supplied) Note IN-1052R0 . For Serial Generators (RS232 / RS422): Console CPUs are located inside the Generator Cabinet and Interconnections are factory made. Only one cable (serial communication) from J5 of the Generator Cabinet should be connected to the Control Box, or PC Interface Box, or Serial Console. 23 HF Series Generators Installation 3.4.1 SERIAL INTERCONNECTION RS232 / RS422 GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITHOUT TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-3) Note 24 . 1. Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet. 2. Connect the Serial Interconnection Cable (A7067--xx) from “COM1 (Generator)” of the TPC to J5 of the Generator Cabinet. 3. Connect the Handswitch Cable to the Handswitch connector of the TPC. 4. The TPC includes extra connectors for the Mouse and the Keyboard. Connect them as indicated in the illustration below. In some cases, these communication ports are used to interface the TPC with other devices. For futher information, refer to Section 5.2 -- Maps 54301052 and A6188--03 at the end of this Document. IN-1052R0 HF Series Generators Installation Illustration 3-3 Connection of the Generator Touch Screen (TPC) using a Positioner without Touch Screen GENERATOR TPC HANDSWITCH HANDSWITCH TS1 J5 AC SUPPLY CABLE (A7059--xx) SERIAL CABLE (A7067--xx) AC SUPPLY COM 1 (GENERATOR) COM 2 TOUCH SCREEN (INTERNAL) COM 3 COM 4 M (MOUSE) KB (KEYBOARD) Label of Operating System Licence Serial Interconnection Cable (COM1) OPTIONAL MOUSE OPTIONAL KEYBOARD AC Supply Cable Handswitch Other Connections (keyboard, etc.) IN-1052R0 25 HF Series Generators Installation GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITH TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-4) Note 26 . 1. Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet. 2. Connect the Serial Interconnection Cable (A3352--xx) from “COM1 (Generator)” of the TPC to J2 “Console” of the System Interface Panel in the Control Box. 3. Connect the Serial Interconnection Cable (A7067--xx) from J1 “Generator” of the System Interface Panel in the Control Box to J5 of the Generator Cabinet. 4. Connect the Handswitch Cable to the Handswitch connector of the TPC. 5. The TPC includes extra connectors for the Mouse and the Keyboard. Connect them as indicated in the illustration below. In some cases, these communication ports are used to interface the TPC with other devices. For further information, refer to Section 5.2 -- Maps 54301052 and A6188--03 at the end of this Document, and refer to the respective Positioner Service Manual. IN-1052R0 HF Series Generators Installation Illustration 3-4 Connection of the Generator Touch Screen (TPC) using a Positioner with Touch Screen GENERATOR TPC HANDSWITCH HANDSWITCH TS1 AC SUPPLY CABLE (A7059--xx) AC SUPPLY COM 1 (GENERATOR) POSITIONER CONTROL BOX J1 (GENERATOR) SERIAL CABLE (A3352--xx) SERIAL CABLE (A7067--xx) J5 COM 2 TOUCH SCREEN (INTERNAL) COM 3 COM 4 M (MOUSE) J2 (CONSOLE) KB (KEYBOARD) J6 (REMOTE ON) ON OPTIONAL MOUSE OPTIONAL KEYBOARD REMOTE ON CABLE (A9611--xx) Label of Operating System Licence Serial Interconnection Cable (COM1) AC Supply Cable Handswitch Other Connections (keyboard, etc.) IN-1052R0 27 HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITHOUT TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Note Note 1. Remove the Back Cover of the PC Interface Box. 2. Connect the Serial Interconnection Cable (A3352--01) from J1 of the PC Interface Box to J5 of the Generator Cabinet. 3. Connect the Handswitch Cable to J2 of the PC Interface Box. 4. Connect the Interface Box--Computer Cable (A3363--01) to J3 of the PC Interface Box and the other end (2 connectors) to COM1 (Communication) and J1 (Auto ON/OFF) of the Computer connectors. . . J1 connector is only available in Computers provided with Auto ON/OFF Board inside (factory installed). 5. Re-install the Back Cover of the PC Interface Box. 6. Check to set proper Line Voltage on PC. Plug the Power Line cable for the Computer to a 110 VAC or 230 VAC socket. For further information, refer to Section 5.2 -- Maps 54301052, A6188--03 and I/F-036 at the end of this Document. Illustration 3-5 Connection of the Virtual Console (PC) using a Positioner without Touch Screen GENERATOR CABINET J5 PC INTERFACE BOX SERIAL CABLE (A3352--01) J1 PC (COMPUTER) PC BOX / PC CABLE (A3363--01) J2 HANDSWITCH J1 COM1 J3 POWER LINE CABLE TO 110 / 230 VAC SOCKET 28 IN-1052R0 HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITH TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Note Note 1. Remove the Back Cover of the PC Interface Box. 2. Connect the Serial Interconnection Cable (A3352--01) from J1 of the PC Interface Box to J2 “Console” of the System Interface Panel in the Control Box. 3. Connect the Serial Interconnection Cable (A7067--xx) from J1 “Generator” of the System Interface Panel in the Control Box to J5 of the Generator Cabinet. 4. Connect the Handswitch Cable to J2 of the PC Interface Box. 5. Connect the Interface Box--Computer Cable (A3363--01) to J3 of the PC Interface Box and the other end (2 connectors) to COM1 (Communication) and J1 (Auto ON/OFF) of the Computer connectors. . J1 connector is only available in Computers provided with Auto ON/OFF Board inside (factory installed). 6. Re-install the Back Cover of the PC Interface Box. 7. Check to set proper Line Voltage on PC. Plug the Power Line cable for the Computer to a 110 VAC or 230 VAC socket. . For further information, refer to Section 5.2 -- Maps 54301052, A6188--03 and I/F-036, and refer to the respective Positioner Service Manual. Illustration 3-6 Connection of the Virtual Console (PC) using a Positioner with Touch Screen CONTROL BOX GENERATOR CABINET J2 J5 SERIAL CABLE (A7067--xx) PC INTERFACE BOX SERIAL CABLE (A3352--01) J1 PC (COMPUTER) PC BOX / PC CABLE (A3363--01) J2 J1 HANDSWITCH J1 COM1 J3 POWER LINE CABLE TO 110 / 230 VAC SOCKET IN-1052R0 29 HF Series Generators Installation GENERATOR SERIAL CONSOLE For systems using a Serial Console, only a Serial Interconnection Cable (A7066--xx) from J5 of the Generator Cabinet must be connected to the J1 of the Serial Console. (Refer to Section 5.2 -- Maps 54301052, A6188--03). 3.4.2 COLLIMATOR ERROR SIGNAL (OPTIONAL) This option must be requested on the customer order. For systems using an Automatic Collimator, the X-ray exposure can be inhibited due to a Collimator Error. This signal can be used only for one Automatic Collimator in the system, special interconnection should be required when two Collimators are present. Connect two wires from the Collimator to Terminal Block 4TS3-20 (Collimator Error signal) and 3TS1-18 (or another GND in this Terminal Block). Collimator Error signal goes (through the Interface Cable) from 4TS3-20 in the Generator Cabinet to terminal J2-6 in Connector J2 of the ATP Console CPU Board. If the system is not provided with Automatic Collimator connect 4TS3--20 to GND (3TS1--18). 3.4.3 DOOR INTERLOCK SIGNAL Connect two wires from the Room Door Interlock Switch(es) to Terminal Block 3TS1-22 (Door signal) and 3TS1-23 (Door Rtn - gnd). If the X-ray Room is not provided with a Door signal, place a jumper between both connections in Terminal Block 3TS1. At this point, proceed to perform the complete Configuration and the Calibration procedures except for AEC. Once Configuration and Calibration tasks have been performed, proceed with the rest of the Installation and Calibration tasks. 30 IN-1052R0 HF Series Generators Installation 3.4.4 WARNING LIGHT SIGNAL Room Warning Lamp(s) can be externally powered, or internally by the Terminal Block 3TS1. Room Lamp(s) must be connected through the Terminal Block 3TS1-47 and 3TS1-48 (internal relay on Interface Control Board) to enable the Generator switches On/Off the Room Warning Lamps. (Refer to Section 5.2 -I/F-008). 3.4.5 COLLIMATOR LAMP AND SYSTEM LOCKS The Generator can supply power to the Manual Collimator Lamp and System Locks (Table, Vertical Bucky, etc.) Connect wires from the Collimator Lamp to Terminal Block TB7-3 (24 VAC) and TB7-4 (0 VAC) of the Lock Board. Connect wires from the Locks to Terminal Block TB7-5 (+24 VDC) and TB7-6 (0 VDC) of the Lock Board. Lock Board Note IN-1052R0 . When required, voltages (VAC and VDC) on TB7 can be changed by connecting their respective wires to the other available terminals on the Input Transformer 6T2. (Refer to Schematics 543020XX). 31 HF Series Generators Installation 3.4.6 BUCKYS (OPTIONAL) Connect the Bucky as indicated in the Section 5.2 (Interconnections Maps for Buckys), and test them before connecting the Ion Chambers. The following table represents the standard Bucky cable connections: SYSTEM CABLE FROM BUCKY IS CONNECTED TO Systems with 1 or 2 Bucky Terminal Block 3TS1 of the Generator Cabinet (Refer to Section 5.2 -- Bucky) Systems with 3 or 4 Bucky Terminal Block TB2 of the optional “Tomo / Bucky Adaptation Board”, located in the Generator Cabinet (Refer to “Tomo / Bucky Adaptation Board” and Section 5.2 -- Buckys). The Bucky of a RAD only Table with Tomo Device Terminal Block TB1 of the optional “Tomo / Bucky Adaptation Board”, located in the Generator Cabinet (Refer to “Tomo / Bucky Adaptation Board” and Section 5.2 -- Buckys). Note . Optional “Tomo / Bucky Adaptation Board” is required to install more than two Buckys in the System. (Refer to the “Tomo / Bucky Adaptation Board” and the Manual for the Bucky). If the “Bucky Start” signal enters the Bucky through a relay or another inductive device (a.e. a motor), it is mandatory to add the supplied R2--C2 close to each Bucky, so they have to be connected on the terminal output of the Bucky assembly. The R-Cs are attached to the Generator harness in a bag. If “Bucky Start” signal enters the Bucky through an optocoupler, do not add the supplied R2--C2 for the Bucky. Note 3.4.7 . The operations described above will prevent noises and uncontrolled Bucky movements that can cause exposure cutting or console blocking. TOMO DEVICE (OPTIONAL) RAD Only Table The Tomo cable (A3083-01) from connector J13 of the “ATP Console CPU Board” has to be connected to the Terminal Blocks TB1 and TB2 of the optional “Tomo / Bucky Adaptation Board”, located in the Generator Cabinet. The cables from the Tomo Device are also connected to the Terminal Blocks TB1 and TB2 of the optional “Tomo / Bucky Adaptation Board”. Refer to the “Tomo / Bucky Adaptation Board” for more detailed information and interface. (Refer also to the Manuals of the Tomo Device). Note 32 . RAD only Table requires the optional “Tomo / Bucky Adaptation Board”. IN-1052R0 HF Series Generators Installation 3.4.8 ION CHAMBERS (OPTIONAL) The “AEC Control Board” (A3012-XX) must be installed on the ATP Console CPU Board before installing the Ion Chamber(s). The “AEC Adaptation Board” (A3263-03) is also required. (Refer to the “Ion Chamber” Service Manuals). Perform the following tasks in the order described: Note . The Generator is only compatible with Ion Chambers that output a positive ramp. 1. If an Ion Chamber requires High Voltage (200 to 500 VDC), the Generator must include an Interface Control Board (version A3009-09/12) that supplies this voltage. The Interface Control Board must have Jumpers from W3 to W8 in “A” position. This High Voltage is supplied through Terminal Block 3TS1-39 “PT SPLY” of the Generator Cabinet and sent with a wire to TB1-9 of the “AEC Adaptation Board”. ION CHAMBERS WITH HIGH VOLTAGE GE BVM CGR BVM-CGR 300 VDC 230 VDC PHILIPS AMPLIMAT AMP-Phenolic Connector DB 15 Connector 500 VDC 400 VDC Notes: -- If the System included both GE and BVM-CGR Ion Chambers, Terminal TB1-9 must supply 270 VDC. -- Philips Amplimat Ion Chambers can not be installed with GE or BVM-CGR Ion Chambers. DO NOT CONNECT ANY ION CHAMBER TO THE GENERATOR CABINET UNTIL HIGH VOLTAGE IS EITHER VERIFIED OR ADJUSTED TO THE VALUES REQUIRED. OTHER VOLTAGE COULD DAMAGE THE ION CHAMBERS. Turn the Generator ON and verify voltage in TB1-9 according to the Ion Chambers to be installed. If necessary, adjust the High Voltage at Potentiometer R20 of the Interface Control Board. Turn the Generator OFF after adjustment. IN-1052R0 33 HF Series Generators Installation 2. Connect each Ion Chamber cable to J1 (IC1), J2 (IC2), J3 (IC3) or J5 (IC4) of the “AEC Adaptation Board”. The code for the Ion Chamber cable supplied by the Generator manufacturer is A3253--01. Note . Same Ion Chamber types have to be installed in consecutive order starting at J1 (IC1). In the case of using four Ion Chambers, IC3 and IC4 must have the same film/cassette combination. Note . The Vacutec, AID or similar Ion Chamber type is directly connected to the “AEC Adaptation Board”. For Comet Ion Chambers, cable connection has to be made previously through the Comet Preamplifier PA-021 and then directly to the “AEC Adaptation Board”. For other cases, a cable adapter is required. The Generator manufacturer has the following cable adapters available: GE (A3082--01), CGR-BVM (A3081--01), Philips Amplimat (A3080--01/02 with DB-15 or A6727-01/02 with Phenolic connector) and MEDYS (A6715--01). 34 IN-1052R0 HF Series Generators Installation Illustration 3-7 Four Ion Chamber Connection * Connections free of voltage IC Adaptation Cables GENERATOR AEC ADAPTATION BOARD (A3263--03) J1 TS1 POWER INTERFACE Cable ION CHAMBER Cable IC 1 PREAMPLIFIER TB1 J2 ION CHAMBER Cable IC 2 PREAMPLIFIER ATP CONSOLE BOARD J5 J3 AEC INTERFACE Cable J4 J5 ION CHAMBER Cable ION CHAMBER Cable POWER INTERFACE CABLE IC 4 PREAMPLIFIER * Connections with IC Adaptation Cables AEC ADAPTATION PCB TS1 (Generator Cabinet) IC 3 PREAMPLIFIER TB1 ADAPTATION CABLE* ION CHAMBER 1 (field supplied) J1 ADAPTATION CABLE* TB1--9 ION CHAMBER 2 (field supplied) J2 ADAPTATION CABLE* ION CHAMBER 3 (field supplied) J3 ADAPTATION CABLE* J5 AEC INTERFACE CABLE 3. ION CHAMBER TYPE ION CHAMBER 4 (field supplied) J5 ATP CONSOLE CPU BOARD J4 Configure Jumpers from JP1 to JP8 and from JP13 to JP16 according to the group of Ion Chamber type: JUMPERS POSITION JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 IC1 = IC2 = IC3 = IC4 B B B IC1 = IC2 = IC3 B B A IC1 = IC2 B A A IC1 ≠ IC2 ≠ IC3 ≠ IC4 A A A IN-1052R0 35 HF Series Generators Installation 4. Each type of Ion Chamber requires a specified reference voltage for “Area Selections” and “AEC Reset” signals: G Vacutec, AID and Comet Ion Chambers require GND (TB1-10). G MEDYS, CGR-BVM, GE and Philips Amplimat Ion Chambers require +24 VDC (TB1-4). The reference voltage is provided from: TB1-7 “Relay 1” for IC1; TB1-6 “Relay 2” for IC2; TB1-5 “Relay 3” for IC3; and TB1-8 “Relay 4” for IC4. For each group of Ion Chambers of the same type, connect a wire between each of the above mentioned terminals to TB1-10 (GND), TB1-4 (+24 VDC) or TB1-3 (+12 VDC) depending on the voltage required (examples: for four MEDYS Ion Chambers add only a wire-jumper between TB1-7 and TB1-4; or for one MEDYS Ion Chamber as IC-1 and one COMET Ion Chamber as IC-2 add a wire-jumper between TB1-7 and TB1-4, and another wire between TB1-6 and TB1-10). DO NOT TURN ON THE GENERATOR UNTIL THE INPUT SIGNALS OF ALL THE ION CHAMBERS ARE CONNECTED TO THE REQUIRED VOLTAGE. OTHER VOLTAGE MIGHT DAMAGE THE ION CHAMBERS. 5. Ion Chambers output must be 0 VDC when there is no-radiation (No-Offset adjustment). If an Ion Chamber output has an offset, it must be adjusted to 0 VDC with the respective Potentiometer. Configure Jumpers from JP9 to JP12 and turn ON the Generator only to adjust the following Potentiometers (if needed) according to the Ion Chamber output: ION CHAMBER OUTPUT 36 JUMPERS POSITION JP9 (IC1) JP10 (IC2) JP11 (IC3) JP12 (IC4) NO-OFFSET ADJUSTMENT A A A A OFFSET ADJUSTMENT B B B B TEST POINT AND POTENTIOMETER (ONLY IF JUMPER IS IN “B” POSITION) TP1 -- R11 TP2 -- R8 TP4 -- R2 TP12 -- R5 IN-1052R0 HF Series Generators Installation SECTION 4 4.1 FINAL INSTALLATION AND CHECKS HV TRANSFORMER This point does not apply to the hermetic HV Transformers (black aluminium HV Transformers). Ventilation Screw The HV Transformer contains “Shell Diala AX” oil. Check that there is no oil leakage. If leakage is found, remove the oil fill plug from the top of the HV Transformer and verify that the oil level is within 20 mm (3/4”) from the top of the HV Transformer. Add “Shell Diala AX” oil if necessary. Unscrew the Ventilation Screw from the top of the HV Transformer. 4.2 CABLE FASTENING AND COVERS Note . Before re-installing cabinet covers, perform the rest of the required Calibration procedures (a.e. AEC). Check that all electrical connections are firm and secure. Cables should be correctly routed. (Refer to Section 3.1) In order to avoid signal interferences, it is strongly recommended to fold and fasten close to the Generator Cabinet the portion of cables not routed (see picture below). Never wrap in circles. YES NO Re-install the Cabinet covers and connect its internal ground wires. Power line, High Voltage and Interconnections cables must go through the cover cable outlet. IN-1052R0 37 HF Series Generators Installation This page intentionally left blank. 38 IN-1052R0 HF Series Generators Installation SECTION 5 5.1 SYSTEM INTERCONNECTIONS SYSTEM INTERCONNECTION SIGNALS All input signals are active low. This means the inputs must be pulled to ground (chassis ground of the Generator) thru relay contacts, by a transistor or other switching device. The current requirement of the switch is less than 10 mA. Do not apply 115 / 220 VAC logic signals to any of the logic inputs. If 115 / 220 VAC logic signals are used in the X-ray table, these signals must be converted to a contact closure by a relay. The outputs signals from the Generator to the subsystem devices are usually active low (switched to chassis ground of the Generator). The outputs are open collector transistor drivers with a maximum current of 0.5 Amperes. Table 5-1 System Interconnection Signals SIGNAL NAME SIGNAL DESCRIPTION AUX BUCKY SPLY External voltage supply required for the Bucky motion, when this voltage is not +24 VDC. --BUCKY 1 DR CMD A low signal to the Interface Control Board as a command to output a Bucky-1 (normally the Table Bucky) drive signal. --BUCKY 1 MOTION This low going signal from Bucky-1 indicates Bucky-1 motion, and therefore the exposure is enabled. BUCKY 1 DR This signal is originated from the Bucky supply of the Power Module when an exposure order. It starts the Bucky. --BUCKY 2 DR CMD A low signal to the Interface Control Board as a command to output a Bucky-2 (normally the Vertical Bucky Stand) drive signal. --BUCKY 2 MOTION This low going signal from Bucky-2 indicates Bucky-2 in motion, and therefore the exposure is enabled. BUCKY 2 DR This signal is originated from the Bucky supply of the Power Module when an exposure order. It starts the Bucky. --BUCKY EXP This low going (0 volts) signal starts the Bucky exposure. The signal originates on the Interface Board BUCKY SPLY Voltage supply required for the Bucky drive command. C--HT CLK Serial data clock to the HT Control Board. This clock synchronizes the C--HT DATA signal. C--HT DATA Serial data to the HT Control Board. This data is synchronous with the C--HT CLK signal. --COLLIMATOR --DOOR IN-1052R0 This active low signal indicates that NO EXPOSURE HOLD condition exists at the Collimator. This input is read only when the Radiographic Tube is selected. This low signal is the interlock for the Door of the X-ray room. 39 HF Series Generators Installation Table 5-1 (cont.) System Interconnection Signals SIGNAL NAME --FLD1 DR A low signal to select the right field in the Ion Chamber. --FLD2 DR A low signal to select the left field in the Ion Chamber. --FLD3 DR A low signal to select the center field in the Ion Chamber. HT--C CLK Serial data clock from the HT Control Board. This clock synchronizes the HT--C DATA signal. HT--C DAT Serial data from the HT Control Board. This data is synchronous with the HT--C CLK signal. --HT INL This signal is low when the switch in the high voltage transformer is in the RAD position. This is a safety interlock which prevents an exposure if the high voltage switch (in the HV Transformer) is in the wrong position. HV PT CRL This analogic signal (originates in the optional AEC Control Board) controls the output of the HV Power Supply on the Interface Control Board. +5 volts programs the output to be 0 volts, and 0 volts programs the output to approximately --1200 volts. IC GND GND for the IC SPLY. IC1 INPUT This input is the output of the Bucky 1 Ion Chamber (normally the Table Ion Chamber). IC2 INPUT This input is the output of the Bucky 2 Ion Chamber (normally the Vertical Bucky Stand Ion Chamber). IC3 INPUT This input is the output of the Spot Film Ion Chamber. IC SPLY --LINE CONT Power supply for the Ion Chamber. This output should be within the range of 500 to 800 volts. A low signal energizes the main line contactor K5 in the Power Module. --PREP Commands to the HT Control Board to boost X-ray Tube Filament to the value of mA selected and to start the X-ray Tube Rotor is RAD Tube is selected. --READY This low going signal indicates the system is ready to make an exposure (Prep cycle complete). This signal is used to interface to certain peripheral devices such as Film Changers, etc. --ROOM LIGHT This low going signal indicates the X-ray preparation or exposure. This signal is used to interface to the Room X-ray warning light. --STRT DR 40 SIGNAL DESCRIPTION A low signal to indicate the start of an exposure to the Ion Chamber. --THERMOSTAT-1 This signal from X-ray Tube indicates the overheat of the Tube-1. --THERMOSTAT-2 This signal from X-ray Tube indicates the overheat of the Tube-2. IN-1052R0 HF Series Generators Installation 5.2 SYSTEM INTERCONNECTION MAPS Refer to the following maps for details of the wire connections. SYSTEM INTERCONNECTION • Compact / Compact-ESM Generators. System Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54301045 • Serial Communication to Generator. System Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54301052 • RS-232/422/485 Serial Communication . . . . . . . . . . . . . . . A6188--03 • PC / Serial Interface Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/F-036 • Metallic Case X-ray Tube Connection . . . . . . . . . . . . . . . . . 54302035 • Earthing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/F-103 STATOR INTERFACE • Philips Tubes -- Stator Interface . . . . . . . . . . . . . . . . . . . . . . I/F-021 • Siemens Tubes -- Stator Interface . . . . . . . . . . . . . . . . . . . . I/F-024 ROOM LAMPS • Room Warning Light Interface . . . . . . . . . . . . . . . . . . . . . . . I/F-008 BUCKYS • • Table Bucky Interface (Liebel / Midwest / Ultravit / Dong-A) . . . . . . . . . . . . . . . . . . I/F-001 Vertical Bucky Interface (Liebel / Midwest / Ultravit / Dong-A) . . . . . . . . . . . . . . . . . . I/F-002 AEC -- ION CHAMBERS • • IN-1052R0 AEC -- VACUTEC / AID / COMET Compatibility for more than one Ion Chamber . . . . . . . . . . . . . . . . . . . . . . I/M-015 AEC Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3263--03 41 HF Series Generators Installation This page intentionally left blank. 42 IN-1052R0 FLUORO CPU BOARD CONNECTOR J4 SIGNAL C--FL DAT GND --CAM FL EXP C--FL CLK FL--C DAT GND FL--C CLK CAM SYNC +12V ISO N.U. TERMINAL BLOCK 3TS1 PIN I/O SIGNAL 1 O SUPPLY (BUCKY 1) 2 O BUCKY SPLY 1 3 O 0 VAC (BUCKY 1) 4 O BUCKY 1 DR 5 I --BUCKY 1 MOT 6 I BUCKY 1 MOT RTN 7 O GND 8 O SUPPLY (BUCKY 2) 9 O BUCKY SPLY 2 10 O 0 VAC (BUCKY 2) 11 O BUCKY 2 DR --BUCKY 2 MOT 12 I 13 I BUCKY 2 MOT RTN 14 O GND 15 O +12V 16 O --12V 17 O +24V UNR 18 O GND 22 I --DOOR 23 O DOOR RTN 24 O --ROOM LIGHT 26 O 220 VAC SW 27 O 115 VAC SW 36 O --SF PREP 37 O --FL EXP 39 O PT SPLY 42 O IC GND 47 O ROOM LIGHT SUP 48 O ROOM LIGHT SW 51 I PT INPUT 52 O --ALOE 53 O --READY 54 O 220 VAC SPLY CONNECTOR J1 / J10 I/O I I/O O I O I/O O O I PIN 1 2 3 4 5 6 7 8 9 10 SIGNAL --4 IN SEL --9 IN SEL +12 VDC V SYNC --FT SW CMD FL START --CAM FL EXP N.U. --ABS --6 IN SEL BEEP GND --MEM EN --MEM GATE N.U. I/O O O O I I O O O O O O O O PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FLUORO CABLE ADAPTATIONS BOARDS ATP CONSOLE BOARD FLUORO A.E.C. CONNECTOR J4 SIGNAL I/O PIN C--FL DAT O 1 I 2 --CAM FL EXP I 3 FL--C DAT I 4 FL--C CLK +12V ISO 5 I I/O 6 GND 7 I C--FL CLK I/O 8 GND O 9 CAM SYNC CONNECTOR J5 SIGNAL I/O PIN 1 IC1 INPUT I I 2 IC3 INPUT O 3 --FLD1 DR O 4 --FLD3 DR GND 5 O 6 I IC2 INPUT 7 I IC4 INPUT 8 O --FLD2 DR 9 O --STRT DR AEC CABLE COMPACT GENERATOR CABINET FOR GENERATORS LINE POWERED L3 only for Three Phase FOR GENERATORS BATTERIES POWERED 1TB1--LINE L N GND CONNECTOR J13 SIGNAL TIME1 TIME2 TIME3 TIME4 --PS (DSI) SEL --CINE (DSA) SEL --HCF SEL SPARE IN --TOMO PREP --TOMO EXP TOMO ON EXT REF GND EXP STOP --FS I/O I I I I I I I I O O O I I/O I O PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 POWER CONNECTOR J1 SIGNAL I/O PIN 1 GND UNR I I 2 +12V UNR I 3 +12VDC O --PWR OFF 4 --PWR ON O 5 6 I GND UNR 7 I GND 8 I +12V UNR 9 I --12VDC CONNECTOR J2 I/O SIGNAL O --GEN OK O --SFD SEL I --THERMOSTAT 1 I --SF PREP GND (THERM. COM) I/O I --COLLIMATOR TABLE ERR(COMP) I O --ROOM LIGHT O --READY O EXP OK O ABC OUT/--LEFT O --DIRECT SEL I PT INPUT EXT SYNC (FL DSI) I I SPARE IN2 I --SFC (--PT SEL) I --FL EXP GND (DOOR RTN) I/O I --DOOR I --THERMOSTAT 2 --AUTO OFF O SPARE IN1 I O ALOE O --ALOE O --ACT EXP PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 INTERFACE CABLE The ROTOR TUBE connections are made to TS2 on the DRAC TERMINAL BLOCK 4TS2 / 10TS2 / 11TS2 SIGNAL I/O MAIN T1 O AUX T1 O COM T1 O --THERMOSTAT 1 I THERMOST. COMM. I FAN 1 O 0 VAC O GND O MAIN T2 O AUX T2 O COM T2 O --THERMOSTAT 2 I THERMOST. COMM. I FAN 2 O 0 VAC O GND O CONNECTOR J3 SIGNAL I/O PIN --EXP O 1 O 2 C--HT DAT I 3 HT--C DAT O 4 --PREP O 5 C--HT CLK HT--C CLK I 6 O 7 HV PT CRL --KV DWN O 8 I LINE SYNC 9 O 10 --LINE CONT --BUCKY 2 DR CMD O 11 --BUCKY EXP I 12 I --HT INL 13 --BUCKY 1 DR CMD O 14 O 15 --KV UP COMMUNICATION CABLE GND CABLE HAND--SWITCH (or VET PEDAL SWITCH) CONNECTOR J15 SIGNAL I/O PIN COM O 1 I 2 PREP I 3 EXP N.U. 4 HAND--SWITCH (or VET PEDAL SWITCH) GND STUD GND STUD CONNECTOR 6J2 SIGNAL PIN I/O GND 1 O 2 O +12V UNR 3 O +12VDC 4 --PWR OFF I 5 I --PWR ON 6 O GND 7 O GND +12V UNR 8 O --12VDC 9 O CONNECTOR 6J3 SIGNAL PIN I/O --EXP O 1 C--HT DAT O 2 I 3 HT--C DAT --PREP O 4 C--HT CLK O 5 HT--C CLK I 6 HV PT CRL O 7 --KV DWN O 8 LINE SYNC I 9 --LINE CONT O 10 O --BUCKY 2 DR CMD 11 --BUCKY EXP I 12 --HT INL I 13 O --BUCKY 1 DR CMD 14 --KV UP O 15 16 O GND F Adaptation Boards F. GARCIA 01/09/06 NAME DATE E CN 04/032 F. GARCIA 26/04/04 DRAWING F. GARCIA 04/04/99 REVISED A. DIAZ 28/01/00 D New interface F. GARCIA 08/01/02 C New interface F. GARCIA 02/02/01 B CN 00/211 F. GARCIA 04/01/01 A New interface F. GARCIA 05/05/00 REV DESCRIPTION ISSUED BY DATE SEDECAL TO ROTOR TUBE PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTE : TS2--6 is GND when TS2 only has 6 terminals. POWER CABLE COMMUNICATION TO SOCKET } (Line Voltage) 1 2 3 NOTE.-- For Generator with DRAC : TERMINAL BLOCK 4TS3 PIN I/O SIGNAL 1 I --THERMOSTAT 1 2 I --THERMOSTAT 2 3 I THERM. COMM 5 I TABLE ERROR 7 I --SFC (--PT SEL) 8 O ALOE 10 O --GEN OK 11 O --SFD SEL 12 O --DIRECT SEL 15 O EXP OK 16 O --ACT EXP O --AUTO OFF 17 18 I ABC OUT / --LEFT 19 I EXT SYNC(FL DSI) 20 I --COLLIMATOR A I Foot Switch Cmd. GND B C O Prep/Rdy Acq Rad D I Boost Fluoro I Digital Exposure E NOTE : Signal for Thermostats go to 4TS3 and then to TS2 or go directly to TS2 depending on Generator model INTERFACE TO EARTH GROUND GND TOMO CABLE TOMO TO LINE } VOLTAGE BREAKER L1 L2/N L3 NOTE -- For Serial Cabinet : -- the Interface cable connections are factory made to 3TS1, TS2 and 4TS3 terminal blocks. -- 6J2 is not supplied, Power cable is directly connected in factory to J1 of the ATP Console. -- 6J3 is not supplied, Power cable is directly connected in factory to J3 of the ATP Console. LOCKS BOARD TERMINAL BLOCK TB7 SIGNAL I/O PIN 24 VAC LAMP O 3 0 VAC LAMP O 4 +24 VDC LOCKS O 5 0 VDC LOCKS O 6 +24 VDC LOCKS O 7 0 VDC LOCKS O 8 SHEET / OF 1/2 } COLLIMATOR LAMP LOCKS (Table & Tube Stand) 54301045 DWG: F E D C B A REV COMPACT / COMPACT-ESM GENERATORS SYSTEM INTERCONNECTION NOTE.-- The Adaptation Boards are optional GENERATOR CABINET GENERATOR CABINET AEC ADAPTATION BOARD (A3263--03) to J5 of ATP Console Board 3TS1 16 15 17 18 J4 TB1 --12V +12V +24V UNR GND 39 J2 to Ion Chamber #2 J3 to Ion Chamber #3 HIGH VOLTAGE SUPPLY (if required) RF ADAPTATION BOARD (A3514--04) 2 3 TB1 TB1 --12V 3 10 to Ion Chamber #1 J2 to Ion Chamber #2 J3 to Ion Chamber #3 J5 to Ion Chamber #4 3 +24V UNR 5 NOTE Depending on the Ion Chamber, make jumpers configuration and interface as specific schematic IM-xxx 2 +12V 4 to Ion Chamber #4 J1 9 4 J5 J4 3TS1 to Ion Chamber #1 J1 to J5 of ATP Console Board AEC ADAPTATION BOARD (A3263--03) GND 2 4 10 NOTE Depending on the Ion Chamber, make jumpers configuration and interface as specific schematic IM-xxx TOMO / BUCKY ADAPTATION BOARD (A3261--03/05) TOMO / BUCKY ADAPTATION BOARD (A3261--03/05) TB1 12 TB1 13 12 13 NOTE Depending on the Tomo Device, make jumpers configuration and interface as specific schematic IM-xxx NOTE Depending on the Tomo Device, make jumpers configuration and interface as specific schematic IM-xxx Interconnection of Adaptation Boards for a Generator with RF Adaptation Board Interconnection of Adaptation Boards for a Generator without RF Adaptation Board F Adaptation Boards F. GARCIA 01/09/06 E D CN 04/032 New interface F. GARCIA F. GARCIA 26/04/04 08/01/02 C New interface F. GARCIA 02/02/01 B CN 00/211 F. GARCIA 04/01/01 A New interface F. GARCIA 05/05/00 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 04/04/99 REVISED A. DIAZ 28/01/00 SEDECAL SHEET / OF 2/2 54301045 DWG: F E D C B A COMPACT GENERATORS SYSTEM INTERCONNECTION REV SERIAL OPERATOR CONSOLE Board GENERATOR CABINET J1 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 +24 VDC UNR PWR GND CHASSIS GND SPARE RXD PREP/EXP COMM EXP ORDER POWER ON +24 VDC UNR PWR GND CHASSIS GND SPARE TXD PREP ORDER POWER COMM POWER OFF J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTE: FOR GENERAL INTERCONNECTIONS REFER TO SCHEMATIC 54301045 (COMPACT / COMPACT-ESM GENERATORS) SERIAL INTERCONNECTION CABLE FOR SERIAL CONSOLE (A7066--xx or A3149--01) PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTES: RXD ON GENERATOR IS CONNECTED TO TXD ON SERIAL OPERATOR CONSOLE TXD ON GENERATOR IS CONNECTED TO RXD ON SERIAL OPERATOR CONSOLE TPC or PC INTERFACE BOX CONNECTOR J1 SIGNAL I/O CTS ( RXD-- ) I I RXD ( RXD+ ) TXD ( TXD+ ) O RTS ( TXD-- ) O SPARE PIN 5 ACT EXP O O LOGIC GND CHASSIS GND O CHASSIS GND O +12 VDC --ALOE PWR GND O PWR GND O PREP/EXP COMM O EXP ORDER I PREP ORDER I POWER COMM I/O I POWER OFF POWER ON I SPARE PIN 20 SPARE PIN 21 DOOR DOOR RTN +24 VDC UNR O +24 VDC UNR O PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CONNECTOR J5 I/O SIGNAL I CTS ( RXD-- ) I RXD ( RXD+ ) O TXD ( TXD+ ) O RTS ( TXD-- ) SPARE PIN 5 O ACT EXP O LOGIC GND O CHASSIS GND O CHASSIS GND +12 VDC --ALOE O PWR GND O PWR GND O PREP/EXP COMM EXP ORDER I PREP ORDER I I/O POWER COMM I POWER OFF I POWER ON SPARE PIN 20 SPARE PIN 21 DOOR DOOR RTN O +24 VDC UNR O +24 VDC UNR NOTE: REFER TO SCHEMATIC A6188--02 FOR RS--232/422/485 SERIAL COMMUNICATION SERIAL INTERCONNECTION CABLE FOR TPC (A7067--xx or A3352--01) SERIAL INTERCONNECTION CABLE FOR INTERFACE BOX (A3352--01) NOTES: RXD AND TXD ARE INTERNALLY REVERSED IN TPC OR PC INTERFACE BOX REFER TO SCHEMATICS I/F--036 FOR OTHER PC INTERFACE BOX CONNECTIONS C NC 03 / 050 B New schematic F. GARCIA 08/01/02 A Connections F. GARCIA 02/02/01 REV DESCRIPTION F. GARCIA ISSUED BY NAME DATE DRAWING F. GARCIA 07/07/99 REVISED A. DIAZ 24/01/00 SHEET / OF 1/1 DWG: 54301052 C B A REV 08/03/03 DATE SEDECAL SERIAL COMMUNICATION TO GENERATOR SYSTEM INTERCONNECTION ATP CONSOLE BD. ( Multilayer ) J2 GND +12V UNR +12V OFF ON GND GND +12V UNR --12V POWER CABLE J1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 J3 COMMUNICATION CABLE PREP/EXP COMM +12V UNR EXP ORDER +12V POWER OFF OFF POWER ON J5 1 14 PREP/EXP COMM 2 16 PREP ORDER 3 15 EXP ORDER 4 18 POWER OFF 5 19 POWER ON 6 17 POWER COMM GND TS1 GND +12V UNR 15 10 --12V 52 11 -- ALOE 12 18 PWR GND 13 PWR GND 17 24 +24 VDC UNR GND J3 --EXP --EXP C--HT DAT 2 2 C--HT DAT HT--C DAT 3 3 HT--C DAT --PREP 4 4 --PREP C--HT CLK 5 5 C--HT CLK HT--C CLK 6 6 HT--C CLK HV PT CRL 7 7 HV PT CRL 8 8 --KV DWN LINE SYNC 9 9 LINE SYNC --LINE CONT 10 10 --LINE CONT --BUCKY 2 DR CMD 11 11 --BUCKY 2 DR CMD 12 12 13 --BUCKY EXP 13 --BUCKY 1 DR CMD 14 14 --KV UP 15 15 --HT INL POWER COMM ON 1 --BUCKY EXP PREP ORDER GND 1 --KV DWN J5 HARNESS J14 +24V UNR 25 22 RS--xxx J8 ACT EXP RXD+ TXD+ +5V GND TXD-RXD-- --HT INL 22 23 23 51 21 ACT EXP 2 3 RXD+ ( RXD ) 3 4 TXD+ ( TXD ) 20 5 7 6 5 7 4 8 1 9 8 J7 GND See Note LOGIC GND TXD-RXD-CHASSIS GND CHASSIS GND ///// RS--232 DTR PT INPUT 2 9 TXD DOOR RTN 6 --KV UP RXD +24 VDC UNR DOOR 1 --BUCKY 1 DR CMD ACT EXP +12 VDC Note.-- Signals between ( ) when RS--232 Serial Communication 1 2 3 4 5 6 7 8 9 A CN 04/148 REV DESCRIPTION F. GARCIA ISSUED BY 09/09/04 DATE NAME DATE DRAWING F. GARCIA 04/04/04 REVISED A. DIAZ 04/04/04 SEDECAL SHEET / OF 1/1 DWG: A6188--03 A REV RS--232/422/485 SERIAL COMMUNICATION PC INTERFACE BOX (A6509--01) HAND--SWITCH J1 J2 14 1 16 2 15 3 25 +24V UNR 13 PWR GND 19 18 17 5 PREP/EXP COMM PREP ORDER EXP ORDER COMPUTER LAMP CONNECTION TO GENERATOR INTERFACE BOX CABLE (A3352--01) HANDSWITCH CABLE (A3223--05) J3 POWER ON INTERFACE BOX--COMPUTER CABLE (A3363--01) AUTO ON/OFF (A3179--01/02) J1/J2 4 4 1 1 6 6 POWER OFF J2 1 POWER COMM +12V 2 GND COM 1 N.U. RS232 2 TxD 3 3 3 RxD 2 2 7 GND 5 5 9 21 PT INPUT 10 +12 VDC 11 --ALOE 22 DOOR 23 DOOR RTN C B A CN 03/050 F. GARCIA 09/05/03 CN 00/148 F. GARCIA 07/07/00 REV DESCRIPTION ISSUED BY DATE CN 04/148 F. GARCIA //// GND STUD for external connection NAME DATE DRAWING F. GARCIA 30/03/00 REVISED A. DIAZ 30/03/00 SHEET / OF 1/1 I/F--036 C B A 10/09/04 SEDECAL PC/SERIAL INTERFACE REV 5 4 3 2 1 D D Anode supply Black X-ray Tube mA mA Red C C Shunt Shunt mA + B B Cathode supply A A NAME DATE DRAWING F. Díaz 11/02/03 REVISED A. Díaz 11/02/03 SEDECAL REV 5 DESCRIPTION ISSUED BY 4 SHEET / OF 54302035 1/1 REV METALLIC CASE X-RAY TUBE CONN. DATE 3 2 1 GENERATOR CABINET (5) (6) ROOM ELECTRICAL CABINET (4) (7) (3) (1) GND cable (2) ( yellow/green, AWG #10 ) (12) Central Ground (2) GND Stud (3) Cabinet Cover GND (4) Back Panel GND (5) Front Panel GND (6) Filter LF1 Cover GND (7) Adaptations Panel GND (8) Console GND (Bottom Panel) (9) Console Support GND (10) Pedestal Tube GND (11) Pedestal Cover GND (12) GND STUD Note.-- (9) applicable only for metallical Box Console GND OPERATOR CONSOLE (1) HV TANK See Note (9) (8) PEDESTAL GND cable ( yellow/green, AWG #10 ) (Option) (10) (11) DRAWING REVISED NAME DATE F. GARCIA 30/06/04 A. DIAZ 30/06/04 SEDECAL REV DESCRIPTION ISSUED BY DATE SHEET / OF I/F--103 1/1 REV EARTHING DIAGRAM STATOR ROTALIX 350/351 CONNECTIONS 200 100 AUXILIARY MAIN 1 2 2 3 4 3 4 5 6 5 6 7 8 7 9 10 COMMON STATOR SUPER ROTALIX 350 CONNECTIONS 200 100 AUXILIARY MAIN 1 2 4 3 4 3 6 5 6 5 8 7 8 7 9 10 COMMON NAME DATE DRAWING F. GARCIA 09/09/98 REVISED A. DIAZ 09/09/98 SHEET / OF SEDECAL REV DESCRIPTION ISSUED BY DATE 1/1 Interconnection Interconexión I/F--021 REV PHILIPS TUBES--STATOR INTERFACE STATOR 100 CONNECTIONS ( BIANGULIX and OPTILILIX TUBES ) Estator 100 BIANGULIX and OPTILIX ( SIEMENS ) Ib Make jumper II MAIN Make jumper I AUXILIARY Ia 0 COMMON Output connector NOTE CONNECT THE STATOR CABLE AS SHOWN. CHECK THE CABLE SUPPLIED WITH THE TUBE. NAME DATE DRAWING F. GARCIA 09/09/98 REVISED A. DIAZ 09/09/98 SHEET / OF SEDECAL REV DESCRIPTION ISSUED BY DATE 1/1 Interconnection Interconexión I/F--024 REV SIEMENS TUBES--STATOR INTERFACE Interconnection 1.-- For Generator Interface with control relay and externally powered POWER MODULE X--RAY ROOM TS1 ROOM LIGHT SUP ROOM LIGHT SW 47 } 115 / 220 VAC 48 ROOM WARNING LIGHT Interconnection 2.-- For Generator Interface with control relay and internally powered POWER MODULE TS1 X--RAY ROOM 115 or 220 VAC SW * add jumper ROOM LIGHT SUP ROOM LIGHT SW 0 VAC (in TS1-3 or TS1-10) ROOM WARNING LIGHT 47 48 * * Select the power supply on TS1 according to the lamp voltage. Add jumper to TS1-26 for 220 VAC or to TS1-27 for 115 VAC. Interconnection 3,-- Additional option to meet some Local Electrical Codes POWER MODULE TS1 ROOM LIGHT SUP 47 Contact 7A 1/6HP 125, 250 V AC 3A 30 V DC 48 ROOM LIGHT SW E D C B A REV I/F update F. GARCIA 20/06/04 DRAWING I/F update F. GARCIA 02/02/02 REVISED I/F changing F. GARCIA 05/05/99 TS1 changing F. GARCIA 24/05/96 EMC F. GARCIA 29/03/96 ISSUED BY DATE DESCRIPTION NAME DATE F. GARCIA 04/19/95 A. DIAZ SHEET / OF 04/19/95 SEDECAL 1/1 I/F--008 E D C B A REV ROOM WARNING LIGHT INTERFACE INTERFAZ LAMPARA RAYOS--X SALA TABLE GENERATOR POWER MODULE BUCKY LIEBEL (Semi--Automatic) BUCKY MIDWEST BUCKY INNOMED (IBC 430) INTERFACE PANEL Interface Control Board Semi--Automatic Bucky +24 VDC K3 BUCKY EXP B1 BUCKY 1 MOTION TS1--5 BUCKY 1 MOTION RTN TS1--6 J4--11 K5 EXP INT B2 +24 VDC (SEE NOTE 1) K5 BUCKY START TS1--4 BUCKY 1 DR B3 J4--8 BUCKY 1 DR CMD K5 (SEE NOTE 3) J4--9 R2 C2 B8 TS1--3 0 VAC 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--2 TS1--1 115/220 VAC B4 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that B2 terminal is not connected to B3 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. Don’t add that R2--C2 for Liebel--Flarsheim 8000 Series Bucky, and remove resistor R36 and R37 in the INTERFACE CONTROL board. NOTA 1: Asegurarse que el terminal B2 no está conectado al B3. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%, y C2=470 nF, 250 VAC según se muestra. Para Bucky Liebel--Flarsheim Series 8000, no añadir esa R2--C2, y quitar las resistencias R36 y R37 en la tarjeta INTERFACE CONTROL. 8 7 Interf. board revised REV DESCRIPTION Innomed added F. GARCIA 14/03/08 F. GARCIA 09/09/02 ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 1/4 Interconnection Cable Cable de Inerconexión I/F--001 8 7 TABLE BUCKY INTERFACE INTERFAZ BUCKY MESA REV TABLE GENERATOR POWER MODULE BUCKY LIEBEL (Automatic) BUCKY INNOMED (IBC 430) INTERFACE PANEL Interface Control Board Automatic Bucky +24 VDC K3 BUCKY EXP B1 BUCKY 1 MOTION TS1--5 BUCKY 1 MOTION RTN TS1--6 J4--11 K5 EXP INT B2 +24 VDC (SEE NOTE 1) K5 BUCKY START TS1--4 BUCKY 1 DR B3 J4--8 BUCKY 1 DR CMD K5 J4--9 ADD JUMPER B8 (SEE NOTE 3) (SEE NOTE 2) TS1--3 R2 0 VAC ADD JUMPER BUCKY SPLY C2 TS1--2 TS1--1 115/220 VAC B4 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that B2 terminal is not connected to B3 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. Don’t add that R2--C2 for Liebel--Flarsheim 8000 Series Bucky, and remove resistor R36 and R37 in the INTERFACE CONTROL board. NOTA 1: Asegurarse que el terminal B2 no está conectado al B3. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%, y C2=470 nF, 250 VAC según se muestra. Para Bucky Liebel--Flarsheim Series 8000, no añadir esa R2--C2, y quitar las resistencias R36 y R37 en la tarjeta INTERFACE CONTROL. 8 7 REV Interf. board revised Innomed added DESCRIPTION F. GARCIA 14/03/08 F. GARCIA ISSUED BY 09/09/02 DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 2/4 Interconnection Cable Cable de Inerconexión I/F--001 8 7 TABLE BUCKY INTERFACE INTERFAZ BUCKY MESA REV TABLE GENERATOR POWER MODULE BUCKY ULTRAVIT INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP 1 BUCKY 1 MOTION TS1--5 BUCKY 1 MOTION RTN TS1--6 J4--11 K5 EXP INT 2 +24 VDC (SEE NOTE 1) K5 TS1--4 BUCKY 1 DR 4 BUCKY START J4--8 J4--9 R2 C2 7 BUCKY 1 DR CMD K5 (SEE NOTE 3) TS1--3 0 VAC 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--2 5 8 ADD JUMPER TS1--1 115/220 VAC GND { ADD JUMPER TO TS1--27 for 115 VAC TS1--26 for 220 VAC NOTE 1: Be sure that 2 terminal is not connected to 4 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. NOTA 1: Asegurarse que el terminal 2 no está conectado al 4. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%; y C2=470 nF, 250 VAC según se muestra. 8 7 Interf. board revised F. GARCIA 14/03/08 Innomed added F. GARCIA 09/09/02 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 3/4 Interconnection Cable Cable de Inerconexión I/F--001 8 7 TABLE BUCKY INTERFACE INTERFAZ BUCKY MESA REV TABLE GENERATOR POWER MODULE BUCKY DONG--A INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP 5 BUCKY 1 MOTION TS1--5 BUCKY 1 MOTION RTN TS1--6 J4--11 K5 EXP INT 6 +24 VDC (SEE NOTE 1) BUCKY START K5 TS1--4 BUCKY 1 DR 4 J4--8 BUCKY 1 DR CMD K5 (SEE NOTE 3) J4--9 R2 C2 TS1--3 0 VAC 2 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--2 3 1 ADD JUMPER TS1--1 115/220 VAC 7 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that 6 terminal is not connected to 4 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. NOTA 1: Asegurarse que el terminal 6 no está conectado al 4. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%; y C2=470 nF, 250 VAC según se muestra. 8 7 REV Interf. board revised Innomed added DESCRIPTION F. GARCIA 14/03/08 F. GARCIA ISSUED BY 09/09/02 DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 4/4 Interconnection Cable Cable de Inerconexión I/F--001 8 7 TABLE BUCKY INTERFACE INTERFAZ BUCKY MESA REV VERTICAL BUCKY GENERATOR POWER MODULE BUCKY LIEBEL (Semi--Automatic) BUCKY MIDWEST BUCKY INNOMED (IBC 430) INTERFACE PANEL Interface Control Board Semi--Automatic Bucky +24 VDC K3 BUCKY EXP B1 BUCKY 2 MOTION TS1--12 BUCKY 2 MOTION RTN TS1--13 J4--10 K4 EXP INT B2 +24 VDC (SEE NOTE 1) K4 BUCKY START TS1--11 BUCKY 2 DR B3 J4--7 BUCKY 2 DR CMD K4 (SEE NOTE 3) J4--9 R2 TS1--10 0 VAC C2 B8 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--9 TS1--8 115/220 VAC B4 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that B2 terminal is not connected to B3 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. Don’t add that R2--C2 for Liebel--Flarsheim 8000 Series Bucky, and remove resistor R36 and R37 in the INTERFACE CONTROL board. NOTA 1: Asegurarse que el terminal B2 no está conectado al B3. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%, y C2=470 nF, 250 VAC según se muestra. Para Bucky Liebel--Flarsheim Series 8000, no añadir esa R2--C2, y quitar las resistencias R36 y R37 en la tarjeta INTERFACE CONTROL. 8 7 Interf board revised F. GARCIA 14/03/08 Innomed added 09/09/02 REV DESCRIPTION F. GARCIA ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 1/4 Interconnection Cable Cable de Inerconexión I/F--002 8 7 VERTICAL BUCKY INTERFACE INTERFAZ BUCKY VERTICAL REV VERTICAL BUCKY GENERATOR POWER MODULE BUCKY LIEBEL (Automatic) BUCKY INNOMED (IBC 430) INTERFACE PANEL Interface Control Board Automatic Bucky +24 VDC K3 BUCKY EXP B1 BUCKY 2 MOTION TS1--12 BUCKY 2 MOTION RTN TS1--13 J4--10 K4 EXP INT B2 +24 VDC (SEE NOTE 1) K4 BUCKY START TS1--11 BUCKY 2 DR B3 J4--7 BUCKY 2 DR CMD K4 J4--9 ADD JUMPER B8 TS1--10 (SEE NOTE 3) (SEE NOTE 2) 0 VAC ADD JUMPER R2 BUCKY SPLY TS1--9 C2 TS1--8 115/220 VAC B4 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that B2 terminal is not connected to B3 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. Don’t add that R2--C2 for Liebel--Flarsheim 8000 Series Bucky, and remove resistor R36 and R37 in the INTERFACE CONTROL board. NOTA 1: Asegurarse que el terminal B2 no está conectado al B3. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%, y C2=470 nF, 250 VAC según se muestra. Para Bucky Liebel--Flarsheim Series 8000, no añadir esa R2--C2, y quitar las resistencias R36 y R37 en la tarjeta INTERFACE CONTROL. 8 7 Interf board revised F. GARCIA 14/03/08 Innomed added F. GARCIA 09/09/02 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 2/4 Interconnection Cable Cable de Inerconexión I/F--002 8 7 VERTICAL BUCKY INTERFACE INTERFAZ BUCKY VERTICAL REV VERTICAL BUCKY GENERATOR POWER MODULE BUCKY ULTRAVIT INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP 1 BUCKY 2 MOTION TS1--12 BUCKY 2 MOTION RTN TS1--13 J4--10 K4 EXP INT 2 +24 VDC (SEE NOTE 1) K4 BUCKY START TS1--11 BUCKY 2 DR 4 J4--7 J4--9 R2 C2 7 BUCKY 2 DR CMD K4 (SEE NOTE 3) TS1--10 0 VAC 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--9 5 8 ADD JUMPER TS1--8 115/220 VAC GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that 2 terminal is not connected to 4 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. NOTA 1: Asegurarse que el terminal 2 no está conectado al 4. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%; y C2=470 nF, 250 VAC según se muestra. 8 7 Interf board revised F. GARCIA 14/03/08 Innomed added 09/09/02 REV DESCRIPTION F. GARCIA ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 3/4 Interconnection Cable Cable de Inerconexión I/F--002 8 7 VERTICAL BUCKY INTERFACE INTERFAZ BUCKY VERTICAL REV VERTICAL BUCKY GENERATOR POWER MODULE BUCKY DONG--A INTERFACE PANEL Interface Control Board BUCKY +24 VDC K3 BUCKY EXP 5 BUCKY 2 MOTION TS1--12 BUCKY 2 MOTION RTN TS1--13 J4--10 K4 EXP INT 6 +24 VDC (SEE NOTE 1) K4 BUCKY START TS1--11 BUCKY 2 DR 4 J4--7 J4--9 R2 C2 2 BUCKY 2 DR CMD K4 (SEE NOTE 3) TS1--10 0 VAC 0 VAC ADD JUMPER (SEE NOTE 2) BUCKY SPLY TS1--9 3 1 ADD JUMPER TS1--8 115/220 VAC 7 GND ADD JUMPER TO TS1--27 for 115 VAC { TS1--26 for 220 VAC NOTE 1: Be sure that 6 terminal is not connected to 4 terminal. NOTE 2: Select correct voltage in the bucky according to AC input NOTE 3: In the case of noise due to Bucky, add R2=22 ohm, 1/2w, 5%; and C2=470 nF, 250 VAC as shown. NOTA 1: Asegurarse que el terminal 6 no está conectado al 4. NOTA 2: Seleccionar la tensión del bucky según la entrada AC NOTA 3: En caso de ruidos debido al Bucky, añadir R2=22 ohm, 1/2w, 5%; y C2=470 nF, 250 VAC según se muestra. 8 7 Interf board revised F. GARCIA 14/03/08 Innomed added F. GARCIA 09/09/02 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 15/03/95 REVISED A. DIAZ 15/03/95 SEDECAL SHEET / OF 4/4 Interconnection Cable Cable de Inerconexión I/F--002 8 7 VERTICAL BUCKY INTERFACE INTERFAZ BUCKY VERTICAL REV GENERATOR POWER MODULE TB1 TS1 POWER INTERFACE Cable AEC ADAPTATION BD. ( A3263–03 ) 9 ION CHAMBER Cable IC GND 1 1 16 –12 VDC 2 7 –12 VDC 7 15 +12 VDC 3 8 +12 VDC 8 17 +24 VDC 4 9 GND 9 18 GND 8 IC1 OUT 5 +12 VDC FLD2–IC1 6 7 jumper 10 TP6 IC4 CONSOLE ION CHAMBER #1 J1 42 J5 AEC INTERFACE Cable 5 7 GND 5 IC4 INPUT 7 IC1 INPUT 1 6 IC2 INPUT 6 2 IC3 INPUT 2 –FLD 2 DR 8 3 –FLD 1 DR 3 4 –FLD 3 DR 4 9 – 6 R4 1K J4 1 8 RP1 10K 5 6 7 C8 0.1 uF B U1 LF347 + 5 7 8 JP12 A +12 VDC R6 RP2 3K01 10K R5 6 5 1K RP2 10K 7 8 RP1 10K IC4 OUT IC1 +12 VDC R12 RP3 3K01 10K R11 –9 R10 6 5 1K U1 1K RP3 LF347 8 10K 10 C10 + 7 7 8 0.1 uF RP4 8 10K JP9 IC1 OUT B A TP1 RP4 10K 5 6 +12 VDC R7 RP3 3K01 10K R8 – 13 R9 2 1 1K U1 1K RP3 LF347 14 10K 12 C9 + 3 3 4 0.1 uF RP4 4 10K JP10 IC2 OUT B A TP2 IC2 RP4 10K 1 2 – 4 U1 LF347 + FLD1–IC1 FLD3–IC1 STRT–IC1 11 TP4 1 – 2 U1 LF347 + 3 3 1 C7 0.1 uF B JP11 A IC1 OUTPUT 5 3 CENTER AREA 3 2 LEFT AREA 2 6 RIGHT AREA 6 4 RESET 4 Screen TP5 GND +12 VDC R1 3K01 RP1 10K 2 R3 1K 5 C4 100uF 35V C2 0.1 uF –12 VDC IC3 C3 100uF 35V C1 0.1 uF 4 RP2 10K 2 1 RP2 10K 3 4 RP1 10K 1 –12 VDC +12 VDC FLD3–IC2 Shield C6 100uF 35V CR2 1N4148 6 1 13 8 JP8 A 6 1 13 8 JP6 A B C5 0.1 uF 6 1 13 8 K2 6 1 13 8 JP14 A B FLD2–IC1 K11 CR3 1N4148 K6 JP4 A FLD2–IC2 K7 6 1 13 8 JP2 A B 7 8 +12 VDC 8 9 GND 9 5 IC1 OUTPUT 5 3 CENTER AREA 3 2 LEFT AREA 2 6 RIGHT AREA 6 4 RESET 4 FLD1–IC2 Screen 6 1 13 8 B FLD2–IC3 6 1 13 8 JP16 A 6 1 13 8 B FLD1–IC3 6 CR4 1N4148 JP7 A 1 K8 6 JP5 A 1 B 13 8 K4 6 JP15 A 1 B 13 FLD3–IC1 8 K13 6 FLD2–IC3 1 B 13 FLD3–IC2 8 13 FLD3–IC3 ION CHAMBER Cable Preamplifier 1 K14 IC3 OUT K12 ION CHAMBER #3 J3 1 K3 B FLD1–IC1 STRT–IC2 K15 Preamplifier 1 –12 VDC FLD1–IC2 9 ION CHAMBER Cable 7 IC3 OUT IC2 OUT K10 ION CHAMBER #2 J2 R2 1K FLD2–IC2 –STRT DR Preamplifier 1 8 7 –12 VDC 7 8 +12 VDC 8 9 GND 9 5 IC1 OUTPUT 5 3 CENTER AREA 3 2 LEFT AREA 2 6 RIGHT AREA 6 4 RESET 4 FLD1–IC3 FLD3–IC3 STRT–IC3 Screen TP3 ST K9 6 R13 10K CR1 1N4148 13 JP3 A B 1 8 STRT–IC1 K5 6 JP1 A 1 13 K1 6 JP13 A 1 B 8 13 STRT–IC2 K16 6 1 13 8 B 8 STRT–IC3 1 IC4 OUT JUMPERS JP9, JP10, JP11, JP12 POS. A – NO OFFSET ADJUSTMENT POS. B – OFFSET ADJUSTMENT Ion Chamber Type Jumpers Jumpers Jumpers JP3,JP4,JP7,JP8 JP1,JP2,JP5,JP6 JP13, JP14, JP15, JP16 IC1=IC2=IC3=IC4 B B B IC1=IC2=IC3 B B A IC1=IC2 B A A / / / IC1=IC2=IC3=IC4 A A A Note.– Compatible interface with preamplifier for Ion Chamber types : – Expos–AID ION CHAMBER #4 J5 ION CHAMBER Cable Preamplifier 1 7 –12 VDC 7 8 +12 VDC 8 9 GND 9 5 IC1 OUTPUT 5 3 CENTER AREA 3 2 LEFT AREA 2 6 RIGHT AREA 6 4 RESET 4 Screen NAME DATE DRAWING F. GARCIA 07/08/96 REVISED A. DIAZ 10/10/96 SHEET / OF 1/1 DWG: IM–015 A REV – Vacutec 70145/70151 – Comet Ion Chambers with PA–021 Preamplifier A Version 03 REV DESCRIPTION F. GARCIA 10/10/99 ISSUED BY DATE SEDECAL AEC – AID / VACUTEC / COMET COMPATIBILITY --FIELD SEL 3 F COMM --12 VDC +12 VDC +24 VDC 4 E TB1 C B RELAY 4 1 1 2 7 3 8 4 9 7 RELAY 1 9 IC4 10 GND J4 5 GND 7 IC4 INPUT 1 IC1 INPUT +12 VDC R6 RP2 3K01 5 6 10K 6 R5 -R4 6 5 1K U1 1K RP2 LF347 7 10K 5 + C8 7 7 8 0.1 uF RP1 8 10K JP12 IC4 OUT B A RP1 10K TP6 TP1 +12 VDC RP4 10K IC1 6 5 R10 1K -- 9 RP3 10K 5 RP3 10K 10 + 8 7 7 RP4 8 10K U1 LF347 8 C10 0.1 uF JP9 B A + 6 R12 3K01 TP2 1 R9 1K 14 IC1 OUT +12 VDC RP4 10K IC2 R11 1K C9 0.1 uF B 6 IC2 INPUT JP10 A RP3 10K -- 13 2 1 U1 RP3 LF347 12 10K + 4 3 3 RP4 4 10K 2 R7 3K01 R8 1K 11 IC2 OUT C3 100uF 35V TP4 RP1 10K IC3 1 2 -- 2 U1 LF347 1 C7 0.1 uF + JP11 B A 2 3 3 3 4 RP1 4 10K TP5 GND IC2 OUT IC3 OUT FLD2--IC2 FLD1--IC2 FLD3--IC2 4 --FLD 3 DR STRT--IC2 9 --STRT DR 8 9 3 --FLD 1 DR 7 +12 VDC --12 VDC +12 VDC GND IC1 OUTPUT 4 CENTER AREA LEFT AREA RIGHT AREA --RESET 5 3 2 6 4 COMM --12 VDC +12 VDC GND IC2 OUTPUT CENTER AREA LEFT AREA 3 RIGHT AREA --RESET J3 K10 C6 100uF 35V C5 0.1 uF CR2 1N4148 JP8 A 1 6 8 13 B FLD2--IC1 K11 6 CR3 1N4148 K6 A 1 13 8 8 B B 6 8 B FLD2--IC3 K3 6 1 13 8 A 6 B 8 8 9 IC3 OUT FLD2--IC3 1 13 FLD1--IC3 7 K14 JP16 1 13 FLD1--IC2 6 B JP2 A A 8 1 K15 JP14 1 13 FLD2--IC2 1 13 FLD1--IC1 A K7 6 K2 JP6 6 JP4 1 13 FLD1--IC3 8 FLD3--IC3 STRT--IC3 2 K12 CR4 1N4148 1 13 8 A B FLD3--IC1 JP5 K8 JP7 6 6 1 13 8 A B K4 6 6 1 13 8 B 8 FLD3--IC3 3 2 6 4 K9 R13 10K CR1 1N4148 JP3 6 1 13 8 A B STRT--IC1 JP1 K5 6 1 13 8 A B K1 6 7 8 STRT--IC3 9 K16 A 6 1 13 8 B 13 STRT--IC2 IC4 OUT 5 3 2 6 4 JUMPERS JP9, JP10, JP11, JP12 POS. A -- NO OFFSET ADJUSTMENT POS. B -- OFFSET ADJUSTMENT Ion Chamber Type B B B IC1=IC2=IC3 B B A IC1=IC2 B A A / / / IC1=IC2=IC3=IC4 A A A F E GND IC3 OUTPUT CENTER AREA LEFT AREA RIGHT AREA --RESET 2 COMM --12 VDC +12 VDC GND IC4 OUTPUT CENTER AREA LEFT AREA RIGHT AREA --RESET 1 Note.-- Version 03 as CN 99/45 Jumpers Jumpers Jumpers JP3,JP4,JP7,JP8 JP1,JP2,JP5,JP6 JP13, JP14, JP15, JP16 IC1=IC2=IC3=IC4 --12 VDC +12 VDC J5 1 JP13 1 COMM K13 A 1 13 FLD3--IC2 JP15 5 8 TP3 ST 1 COMM J2 1 --12 VDC 8 --FLD 2 DR 4 STRT--IC1 R2 1K 1 RP2 10K 6 FLD3--IC1 R1 3K01 RP2 10K 2 FLD1--IC1 C4 100uF 35V +12 VDC C2 0.1 uF --12 VDC 3 FLD2--IC1 C1 0.1 uF R3 1K 2 IC3 INPUT +12 VDC 4 -U1 LF347 6 RELAY 2 5 IC1 OUT 5 A J1 8 RELAY 3 3 D NAME DATE DRAWING F. GARCIA 07/07/99 REVISED A. DIAZ 07/07/99 SEDECAL D REV DESCRIPTION ISSUED BY DATE SHEET / OF 1/1 DWG: A3263--03 REV AEC ADAPTATION ADAPTACION AEC Technical Publication DB-1004R4 Data Book HF Series Generators HF Series Generators Data Book REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 APR 1, 2001 First edition 1 FEB 10, 2003 Documentation update 2 JAN 25, 2005 Documentation update 3 NOV 2, 2004 Documentation update 4 OCT 26, 2006 Extended Memory Locations This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note DB-1004R4 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Data Book TABLE OF CONTENTS Section 1 2 Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Maintenance History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DATA TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DB-1004R4 i HF Series Generators Data Book ii DB-1004R4 HF Series Generators Data Book SECTION 1 INTRODUCTION This Data Book is the register of the Configuration and Calibration data of the Generator and the register of each Periodic Maintenance Service carried out. Keep this book always with the equipment for reference. Note . Enter the data with a pencil in order to modify them later due to future changes. If the HT Controller Board or the ATP Console CPU Board are replaced, check specially that Extended Memory data have not been lost or modified with the Board change. Compare Extended Memory data displayed on the Console with the values noted in this document. Also, make some exposures using different techniques and Focal Spot and check that mA stations are calibrated correctly, if not perform Calibration procedures. Note 1.1 . Verify that “Configuration Control Sheet” and “Final Test Results” pages from factory have been included with the equipment. INSTALLATION DATA Enter the following information. HOSPITAL INSTALLED AND TESTED BY DB-1004R4 DATE 1 HF Series Generators Data Book 1.2 MAINTENANCE HISTORY Enter the following information after each data modification in this book or Periodic Maintenance Service. DATE 2 PERFORMED BY SERVICE NOTES DB-1004R4 HF Series Generators Data Book SECTION 2 DATA TABLES Table 2-1 3024SW1 - ATP Console CPU Board 3024SW1 POSITION OPEN (OFF) CLOSED (ON) OPEN (OFF) CLOSED (ON) 1 2 3 4 Table 2-2 3024SW2 - ATP Console CPU Board 3024SW2 POSITION 1 2 3 4 Table 2-3 3024SW3 and 3024SW4 - ATP Console CPU Board Note DB-1004R4 . Dip switch 3024SW3 and 3024SW4 is not used for configuration but all their switches must be set in “Off” position. 3 HF Series Generators Data Book Table 2-4 3000SW2 - HT Controller Board 3000SW2 POSITION OPEN (OFF) CLOSED (ON) 1 2 3 4 5 6 7 8 Table 2-5 Workstations WORKSTATION PUSH PUSH-BUTTONS BUTTONS (Draw the push-buttons or combinations in the cells) VALUE ON DISPLAYS kV (Tube) mAs (Device-WM) mA (AEC-IC) ms (kV Tracking) (option) AVAILABLE AEC AREAS WS1 WS2 WS3 WS4 WS5 WS6 WS7 WS8 WS9 WS10 4 DB-1004R4 HF Series Generators Data Book Table 2-6 Jumpers in other Generator Boards GENERATOR BOARDS JUMPERS POSITION JP1 and JP2 HT CONTROLLER JP3, JP5 and JP6 JP4 FILAMENT CONTROL JP1 W1 INTERFACE CONTROL W2 W3 to W10 JP1, JP2 and JP3 JP4 JP5 JP6 Connector J8 configured for RS232 so: JP9, JP10 and JP11 in “A”. JP7, JP8, JP21 and JP22 do not matter jumpers position ATP CONSOLE CPU Connector J8 configured for RS422 so: JP7, JP8, JP9, JP10 and JP11 in “B”. JP21 and JP22 do not affect jumpers position JP12 JP13 JP14 JP15, JP16, JP17 and JP18 JP19 DB-1004R4 5 HF Series Generators Data Book Table 2-7 AEC Configuration JUMPERS POSITION AEC Control Board A3012--_____ JP1 JP2 JP3 JP4 JUMPERS POSITION AEC Adaptation Board A3263--03 JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 JP9 (IC1) JP10 (IC2) JP11 (IC3) JP12 (IC4) 6 DB-1004R4 HF Series Generators Data Book Table 2-8 Fluoro Configuration OPERATION MODE FIXED RATE PULSED FLUORO VARIABLE RATE PULSED FLUORO ABC JUMPERS IN FLUORO CPU BOARD (A3213-XX) INSERTED REMOVED W1 W2 Always inserted (installed) JUMPERS IN ATP CONSOLE CPU BOARD (A3024-XX) JP4 Always in “B” position -- Camera JUMPERS POSITION RF Adaptation Board A3514--_____ JP1, JP3, JP4, JP8, JP9, JP10, JP12, JP13, JP14 JP2 JP5 JP6 JP7 JP11 JP15 JP16 JP17 JP18 JP19 JP20 JP21 JP22 JP23 JP24 DB-1004R4 7 HF Series Generators Data Book Table 2-9 Extended Memory Locations MEMORY LOCATION VALUE MEMORY LOCATION E01 E17 E02 E18 E03 E19 E04 E20 E05 E21 E06 E22 E07 E23 E08 E24 E09 E25 E10 E26 E11 E27 E12 E28 E13 E29 E14 E30 E15 E31 E16 E32 MEMORY LOCATION (only for Capacitor Discharge Generator) VALUE VALUE E67 E68 E69 8 DB-1004R4 HF Series Generators Data Book Table 2-10 Rotor Acceleration Time Configuration 3000SW2-2 OPERATION MODE OPEN (OFF) CLOSED (ON) Rotor Speed Low Speed High Speed TUBE-1 ROTOR ACCELERATION TIME AND FILAMENT SETTING TIME 3000SW2-7 3000SW2-8 OPEN (OFF) CLOSED (ON) OPEN (OFF) CLOSED (ON) _____ seconds TUBE-2 ROTOR ACCELERATION TIME AND FILAMENT SETTING TIME 3000SW2-5 OPEN (OFF) 3000SW2-6 CLOSED (ON) OPEN (OFF) CLOSED (ON) _____ seconds 3000SW2-4 FLUORO ROTOR HOLD-OVER TIME OPEN (OFF) CLOSED (ON) Status: ______ Table 2-11 LV-DRAC Configuration 3243SW1 3243SW2 3243SW3 3243SW4 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 DB-1004R4 9 HF Series Generators Data Book Table 2-12 mA Calibration Numbers TUBE-1 FILAMENT CURRENT NUMBERS AT kVp BREAK POINT mA A STATION 40 50 80 120 10 12.5 16 20 25 32 40 50 64 (or 63 or 65) 80 100 125 160 200 250 320 400 500 640 (or 630 or 650) 800 1000 Note.-- The mA station values depend on the Generator model. Some models do not contain all the mA stations listed above. 10 DB-1004R4 HF Series Generators Data Book Table 2-12 (Cont.) mA Calibration Numbers TUBE-2 FILAMENT CURRENT NUMBERS AT kVp BREAK POINT mA A STATION 40 50 80 120 10 12.5 16 20 25 32 40 50 64 (or 63 or 65) 80 100 125 160 200 250 320 400 500 640 (or 630 or 650) 800 1000 Note.-- The mA station values depend on the Generator model. Some models do not contain all the mA stations listed above. DB-1004R4 11 HF Series Generators Data Book This page intentionally left blank. 12 DB-1004R4 Technical Publication CF-1018R3 Configuration HF Series Generators HF Series Generators Configuration REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 OCT 30, 2003 1 APR 1, 2005 Documentation upgrade 2 AUG 1, 2005 Anode Stator Configuration 3 OCT 10, 2005 Documentation upgrade First edition This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note CF-1018R3 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Configuration TABLE OF CONTENTS Section 1 2 3 Page INITIAL CONFIGURATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Configuration and Test Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.1 3024SW1 - ATP Console CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.2 3024SW2 - ATP Console CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1.3 3024SW3 - ATP Console CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.4 3024SW4 - ATP Console CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.5 3000SW2 - HT Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Basic Configuration of Generator Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3 AEC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.4 FLUORO Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.5 Generator Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.6 Exposure Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.7 Workstations Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 EXTENDED MEMORY SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.1 Extended Memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2 How to Enter and Store Data in the Extended Memory . . . . . . . . . . . . . . . . . . . 19 2.3 Limit of Maximum kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 X-RAY TUBE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.1 X-ray Tube Insert Protection Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.2 Generators with LF-RAC (Low Speed Starter) . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.2.1 Stator Voltage and Capacitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.2.1.1 3.2.1.2 24 3.2.2 CF-1018R3 Configuration for One or Two Tubes with Standard Stator Configuration for One or Two Tubes with the same Starting Voltage at 110 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1.3 Configuration for Two Tubes with Different Starting Voltage and Capacitor or One Tube with Starting Voltage at 330 VAC . . . . . . . . . . . . . . . . . . . . . . Programming of Rotor Acceleration Time, RAD Filament Setting Time, FLUORO Rotor and Filament Hold-over Time . . . . . . . . . . . . . . . . . . . . 24 25 27 i HF Series Generators Configuration Section Page 3.3 4 ii Generators with LV-DRAC (High Speed Starter) . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.3.1 Anode Stator Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.3.2 Programming of RAD Filament Setting Time and FLUORO Filament Hold-over Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.4 Anode Rotation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 3.5 Focal Spots Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 X-RAY TUBE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 CF-1018R3 HF Series Generators Configuration SECTION 1 INITIAL CONFIGURATION PROCEDURE Configuration provides the initial settings for extended memory and checkout procedures that must be carried out before making X-ray exposures. Functional characteristics of this Generator are defined at the time of installation. Calibration and some configuration data are stored in a non-volatile memory chip (U3-EEPROM) located on the HT Controller Board in the Power Cabinet. When the initial setup and checkout has been completed the Generator will be ready for Calibration. Note . Record all the configuration settings in the Data Book. DO NOT SUPPLY THE MAIN POWER UNTIL SPECIFICALLY INSTRUCTED TO DO SO IN THIS DOCUMENT. THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER RETAIN A LARGE PORTION OF THEIR CHARGE FOR APPROX. 3 MINUTES AFTER THE UNIT IS TURNED OFF. The Generator configuration is determined by: • X-ray tube(s) number, model and use. • System requirements (Bucky, Tomo, AEC, ...) • Maximum kV, kW. Specific versions of U24-EPROM on the ATP Console CPU Board and U5 on the HT Controller Board are based on the Generator configuration. (Refer to Illustration 1-1). The system configuration and test switches are: DIP SWITCH LOCATION 3024SW1 - ATP Console CPU Board System Configuration 3024SW2 - ATP Console CPU Board Test 3024SW3 - ATP Console CPU Board No used for Configuration 3000SW2 - HT Controller Board CF-1018R3 FUNCTION System Configuration and Test 1 HF Series Generators Configuration Illustration 1-1 EPROM and Switch locations J7 J8 3024SW2 3024SW3 U24 3024SW4 3024SW1 ATP CONSOLE CPU BOARD -- A3024 3000SW2 U5 HT CONTROLLER -- A3000 INTERFACE CONTROL -- A3009 POWER SUPPLY FILAMENT DRIVER A3004 POWER CABINET -- FRONT PANEL 2 CF-1018R3 HF Series Generators Configuration 1.1 CONFIGURATION AND TEST SWITCHES ATP Console Dip Switches must be configured with the Generator turned OFF, and they are read when the Generator is turned ON again. 1.1.1 3024SW1 - ATP CONSOLE CPU BOARD Set dip switch 3024SW1 in accordance with the Table 1-1. Table 1-1 System Configuration Dip Switch 3024SW1 on the ATP Console CPU Board 3024SW1 POSITION OPEN (OFF) CLOSED (ON) 1 60 Hz *1) 50 Hz *1) 2 -- Normal -- Application mode. Exposures are inhibited when Door Interlock Switch is opened. 3 Not used. Set in “OFF” position. Not used. 4 Not used. Set in “OFF” position. Not used. Note.-- 1.1.2 *1) This switch is related with the frequency of the Rotor Controller. For Generators with High Speed Starter (LV-DRAC) or Generators Powered through Batteries with Stand-Alone set always SW1-1 to 60 Hz, in the rest of Generators set SW1-1 in accordance with the Power Line Frequency. 3024SW2 - ATP CONSOLE CPU BOARD Set dip switch 3024SW2 verifying that each position is set as Table 1-2. Table 1-2 Test Dip Switch 3024SW2 on the ATP Console CPU Board 3024SW2 POSITION OPEN (OFF) CLOSED (ON) 1 Skips reception with the HT Controller. Use only for display purposes, troubleshooting or Demo Consoles when there is no Power Module. Be sure that J3 connector is not plugged to the ATP Console CPU Board. Normal -- Application mode. 2 Tick Sound (button / command acknowledge) is not emitted by the ATP Console CPU Board. Tick Sound (button / command acknowledge) is emitted by the ATP Console CPU Board. 3 Normal -- Application mode. Service Mode . 4 kV Log (Renard) Scale Mode for kV variation (kV changes in logarithmic steps) (if available). kV Lineal Scale Mode for kV variation (Normal mode) (kV changes one by one). CF-1018R3 3 HF Series Generators Configuration 1.1.3 3024SW3 - ATP CONSOLE CPU BOARD Dip switch 3024SW3 is not used for configuration but all their switches must be set in “Off” position. 1.1.4 3024SW4 - ATP CONSOLE CPU BOARD Dip Switch 3024SW4 is not used for configuration but all their switches must be set in “Off” position. 1.1.5 3000SW2 - HT CONTROLLER BOARD HT Controller Dip Switches can be configured while the Generator is ON except Dip Switch 3000SW2-1. Set dip switch 3000SW2 as indicated in Table 1-3. Table 1-3 Test Dip Switch 3000SW2 on the HT Controller Board in the Power Module 3000SW2 POSITION OPEN (OFF) CLOSED (ON) 1 Normal. Programming of Rotor Acceleration Time, RAD Filament Setting Time, Fluoro Rotor and Filament Hold-over Time *1) *2) 2 Normal. Bypasses: Filament, Rotor Ready, Error E11. *1) *3) 3 Normal -- Not used. Not used. 4 Normal -- Digital mA Loop Closed Digital mA Loop Open / Filament Current Constant *1) 5 125 kV *4) 150 kV *4) 6 All Generators except Tube-2 for RAD Generators with Tube-2 for RAD only. 7 Filament Boosting for Tube--1 No Filament Boosting for Tube--1 *5) 8 Filament Boosting for Tube--2 No Filament Boosting for Tube--2 *5) Notes.-- *1) Set in Closed (On) position only for Calibration and Testing procedures when indicated in the Service Manual. *2) Note that SW2-1 in Closed (On) position is only set to program the Rotor Acceleration Time, Rad Filament Setting Time, Fluoro Rotor and Filament Hold-over Time, therefore it changes the functions of Switches SW2-2 and SW2-4 to SW2-8. Refer to Section 3. *3) This turns off the filaments so no radiation will be produced during the exposure. WARNING: THE kV OUTPUT OF THE HV TRANSFORMER WILL BE WHATEVER IS SET BY THE CONSOLE. IF THE X-RAY TUBE HV CABLES ARE NOT CONNECTED INTO THE HV TRANSFORMER, FILL COMPLETELY BOTH HV RECEPTACLES WITH HV OIL. *4) Set SW2-5 according to the Generator kV rating (refer to the Generator model and/or specifications). *5) Set to “No Filament Boosting” when using X-ray Tubes with Small Focal Spot smaller than 0.6 . 4 CF-1018R3 HF Series Generators Configuration 1.2 BASIC CONFIGURATION OF GENERATOR BOARDS The following Jumpers are factory set or removed to configure the Generator Boards according to the customer order. Check the jumper positions in the Generator Boards. GENERATOR BOARDS JUMPERS POSITION JP1 and JP2 in “2” HT CONTROLLER FILAMENT CONTROL JP3, JP5 and JP6 in “2” and JP4 in “1” : for Compact Generators. JP3, JP5 and JP6 in “1” and JP4 in “2” : for Vertical Generators. JP1 in “A” W1 in “2--3” INTERFACE CONTROL W2 in “1--2” W3 to W10 in “A” : for positive High Voltage supply for Ion Chamber W3 to W10 in “B” : for negative High Voltage supply for Photomultiplier Tube JP1, JP2 and JP3 in “B” (soldered) JP4 in “B” (Cam-Sync) JP5 in “B” : Standard JP5 in “C” : for R&F / DSI Generators with AEC Control Board A3012--02/05 JP6 in “A” (soldered) ATP CONSOLE CPU Connector J8 configured for RS232 so: JP9, JP10 and JP11 in “A”. JP7, JP8, JP21 and JP22 do not matter jumpers position JP12 removed JP13 installed (set) : if AEC Control Board A3012--xx is installed JP13 removed : if AEC Control Board A3012--xx is not installed JP14 installed (soldered) JP15, JP16, JP17 and JP18 removed JP19 in “A” (soldered) CF-1018R3 5 HF Series Generators Configuration 1.3 AEC CONFIGURATION Configure the following Jumpers on the “AEC Control Board” (located over the “ATP Console CPU Board”) and on the “AEC Adaptation Board” when this option is installed in the Generator Cabinet. AEC CONTROL BOARD (A3012--01/02/05) JUMPER DESCRIPTION JP1 A B C FOR TV CAMERA FOR PHOTOMULTIPLIER FOURTH ION CHAMBER & ATS--DIG JP2 A B FOR TV CAMERA FOR PHOTOMULTIPLIER JP4 A B FOR PHOTOMULTIPLIER -- AEC FOR ION CHAMBER -- AEC & ATS--DIG JP3 A B FOR HIGH SENSITIVITY FOR LOW SENSITIVITY NOTE: A3012-05: A3012 05: JP1 JP1-C, C JP2-A JP2 A AND JP4 JP4-B B FOR FOURTH ION CHAMBER & ATS--DIG ATS DIG A3012-02: JP1-A, JP2-A AND JP4-A FOR ABC WITH TV CAMERA A3012-01: JP1-B,, JP2-B AND JP4-A FOR ABC WITH PHOTOMULTIPLIER JP3-A FOR AEC WHEN USING ION CHAMBER WITH HIGH SENSITIVITY JP3-B FOR AEC WHEN USING ION CHAMBER WITH LOW SENSITIVITY HIGH SENSITIVITY IS > 2 V / mR (> 0.223 V / μGy) (a.e. Vacutec Ion Chamber) LOW SENSITIVITY IS < 2 V / mR (< 0.223 V / μGy) (refer to Ion Chamber documentation) AEC CONTROL BOARD (A3012--06/07/09) JUMPER JP1 A B C FOR TV CAMERA FOR PHOTOMULTIPLIER EXTERNAL kV CONTROL JP1-A FOR ABC WITH TV CAMERA JP1-B FOR ABC WITH PHOTOMULTIPLIER JP1-C FOR ABC WITH EXTERNAL kV UP & DOWN CONTROL JP2 A B FOR HIGH SENSITIVITY FOR LOW SENSITIVITY JP2-A FOR AEC WHEN USING ION CHAMBER WITH HIGH SENSITIVITY JP2-B FOR AEC WHEN USING ION CHAMBER WITH LOW SENSITIVITY JP3 B FOR NORMAL OPERATION JP3-B FOR NORMAL OPERATION JP4 A FOR NORMAL OPERATION JP4-A FOR NORMAL OPERATION (Only in A3012-06) NOTE: 6 DESCRIPTION HIGH SENSITIVITY IS > 2 V / mR (> 0.223 V / μGy) (a.e. Vacutec Ion Chamber) LOW SENSITIVITY IS < 2 V / mR (< 0.223 V / μGy) (refer to Ion Chamber documentation) CF-1018R3 HF Series Generators Configuration AEC ADAPTATION BOARD (A3263--03) JUMPERS POSITION ION CHAMBER TYPE JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 IC1 = IC2 = IC3 = IC4 (Default) B B B IC1 = IC2 = IC3 B B A IC1 = IC2 B A A IC1 ≠ IC2 ≠ IC3 ≠ IC4 A A A JUMPERS POSITION ION CHAMBER OUTPUT 1.4 JP9 (IC1) JP10 (IC2) JP11 (IC3) JP12 (IC4) NO-OFFSET ADJUSTMENT (Default) A A A A OFFSET ADJUSTMENT B B B B TEST POINT AND POTENTIOMETER (ONLY IF JUMPER IS IN “B” POSITION) TP1 -- R11 TP2 -- R8 TP4 -- R2 TP12 -- R5 FLUORO CONFIGURATION Fluoro configuration depends on position of jumpers W1 and W2 in the “Fluoro CPU Board” and jumper JP4 in the “Console CPU Board”, as indicated below: JUMPERS IN FLUORO CPU BOARD (A3213-XX) INSERTED REMOVED W1 ABC not enable ABC enable W2 Always inserted (installed) JUMPERS IN ATP CONSOLE CPU BOARD (A3024-XX) JP4 CF-1018R3 Always in “B” position -- Camera 7 HF Series Generators Configuration Also, configure the following Jumpers on the optional “RF Adaptation Board”. RF ADAPTATION BOARD (A3514--04) JUMPER POSITION Set all jumpers JP1, JP3, JP4, JP8, JP9, JP10, JP12, JP13, JP14 JP2 JP5 JP6 JP7 JP11 JP15 JP16 JP17 JP18 JP19 JP20 JP21 JP22 JP23 JP24 8 Remove all jumpers Set only JP1, JP8 and JP12 Set FUNCTION +24 VDC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER 230 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER 115 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Generator +24 VDC for PREP / RAD / FLUORO ORDER Removed External supply for PREP / RAD / FLUORO ORDER A ZOOM 1 output selected from Generator (--9 IN SEL) B ZOOM 1 output selected from Table or external control A ZOOM 2 output selected from Generator (--6 IN SEL) B ZOOM 2 output selected from Table or external control A ZOOM 3 output selected from Generator (--4 IN SEL) B ZOOM 3 output selected from Table or external control A LIH output through a N.O. contact B LIH output through a N.C. contact A LIH output selected from an external enable signal B LIH output selected for Last Image Hold function A EXP ON/END output active for only RAD exposure B EXP ON/END output active for Fluoro and RAD exposure A For EXP ON output active along the RAD exposure B For EXP END output active about 50 ms pulse at the end of the RAD exposure A For ABC Window adjustment B For normal operation A Pulsed Fluoro sync. activated with the negative edge of Exp. Sync+ B Pulsed Fluoro sync. from composite video signal (video in) C Pulsed Fluoro sync. activated with the positive edge of Exp. Sync+ A For ABC OUT signal from composite video signal (video in) B For ABC OUT signal from a negative external ABC signal C For ABC OUT signal from a positive external ABC signal A ABC OUT signal generated from composite video signal or external ABC signal B ABC OUT signal coming directly from the Image System Set Removed Set Removed ABC OUT signal generated from composite video signal or external ABC signal ABC OUT signal coming directly from the Image System Normal position (composite video signal referenced to the Generator ground) To reduce noise (composite video signal isolate from Generator ground) A Normal position (Fluoro order from the Table sent directly to the Generator) B For Fluoro order enable (Fluoro order from the Table sent to the Image System) CF-1018R3 HF Series Generators Configuration 1.5 GENERATOR SERVICE MODE The Generator Service Mode (GSM) program allows the access to the service screens for Reading the Exposure Counters, Configuration and Calibration procedures. Start the GSM program by clicking on the “TechService” icon in the path: “StartMenu / Programs / Tech Service / TechService”. (This is the path by default after installing the program from the CD-Rom). After accessing to the GSM program, a black Information Area appears at the lower right corner of the screen to show some messages related with the process (a.e. “Power Up the Generator”). If after pressing the “Configuration”, “Calibration” or Auto Calibration” buttons, the GSM program prompts an error message: “Please check calibration dip switch and toggle with power off”; it means that these functions are disabled because position of dip switch 3024SW2-3 on the “ATP Console CPU Board” is not in “Service Mode Allowed”. Turn OFF the generator, change the dip switch 3024SW2-3 to Closed (ON) position, turn ON the generator and start the GSM program again. Illustration 1-2 GSM Menu CF-1018R3 9 HF Series Generators Configuration The screens to “Read Exposure Counters”, to enter in “Configuration”, “Manual Calibration” or “Auto Calibration” are displayed after selecting the respective button on the right side. Press again the selected button (in yellow on the right side) to return to the GSM menu. The “Cancel” button can also be used to return to the GSM menu, specially if the others buttons are disable. Note . Whenever the “Configuration” menu is closed (by pressing any of “Configuration” or “Cancel” buttons) a double-beep will sound confirming the storage of the values set for each workstation. During operation of the GSM program the color of the selected buttons changes to yellow when they are selected. Press the “Close” button to exit from the GSM program. Exposure status indicators for “Ready” and “X-ray On” are located on the upper right area of the GSM screens. The “Information Area” displays data related to the service mode, remaining heat units, working mode, errors indicators, etc. When an error code or message is displayed on the GSM program press the “Reset Error” button to reset the error indication. Illustration 1-3 Status and Error Indicators Workstation Selected Exposure Indicators Cancel Button Button of Menu Selected Reset Error Button Error Indicator Information Areas 10 CF-1018R3 HF Series Generators Configuration 1.6 EXPOSURE COUNTERS The Exposure Counters display the number of Rad exposures made with any of the X-ray Tubes and the accumulated Fluoro exposure time (in hours and minutes) made with the Tube-2. 1. Enter in the GSM program and select the “Read Exposure Counters” button. 2. This screen shows the Exposure Counters. 3. Exit from this screen by pressing the “Read Exposure Counters” button or the “Cancel” button again. Illustration 1-4 Exposure Counters CF-1018R3 11 HF Series Generators Configuration 1.7 WORKSTATIONS CONFIGURATION This screen is used to view the configuration of the Workstations (Tube, WM, Ion Chamber, etc.) and the AEC Areas selected by default for each Workstation in the system (optional). The workstations can be configured according to the customer preferences or default. If a workstation is configured with the value “Tube -- 0”, its button can not be selected during operation. CUSTOMIZED CONFIGURATION Note Note . . This procedure has to be performed always that “ATP Console CPU Board” is replaced by a new one. 1. Enter in the GSM program and select the “Configuration” button. 2. Once in Configuration mode, if the Generator has installed the “Fluoro CPU Board” the program has to indicate “RF” on the RAD/RF window. This means that Fluoro functions are enabled. If the Fluoro functions are not enabled (“RF” does not appear) the Fluoro Display and functions will be deactivated after selecting a workstation for Tube-2. In this case, exit, check connection between the Fluoro CPU and ATP Console CPU Board and enter in Configuration again until the “RF” indication appears. Illustration 1-5 Configuration 12 CF-1018R3 HF Series Generators Configuration 3. DISPLAY 1st Value 2nd Value 3rd Value 4th Value Select the first workstation to be configured, by pressing the respective button (only the icon of the selected workstation has different color). The console shows one of the following values: FUNCTION VALUE TUBES DEVICES -WORKING MODE ION CHAMBERS kV TRACKING (OPTIONAL) DESCRIPTION 0 No-configured workstation 1 Tube-1 2 Tube-2 0 -- Direct Direct (No Bucky) 1 -- Bucky 1 Bucky-1 2 -- Bucky 2 Bucky-2 3 -- STD Tomo Standard Tomo *1) 4 -- STD RF Standard RF (Spot Film Device) 5 -- DSI Digital RAD and Fluoro *2) 6 -- Cine Cine *2) 7 -- DSA DSA *2) 0 No AEC 1 Ion Chamber-1 (IC-1) 2 Ion Chamber-2 (IC-2) 3 Ion Chamber-3 (IC-3) 4 Ion Chamber-4 (IC-4) 5 Photomultiplier (PT-INPUT) 1 Formula-1 2 Formula-2 3 Formula-3 4 Formula-4 5 Formula-5 6 Formula-6 7 Formula-7 8 Formula-8 Notes: -- Some of listed values are not configurable depending on the Generator model . *1) Only when the Tomo is controlled from the Generator. In this case, the workstation has to be configured as Tube “1” or “2”, Device “STD Tomo” and Ion Chamber “0”. If the Tomo is controlled from the Table, the workstation has to be configured as Tube “2”, Device “STD RF” and Ion Chamber “0”. *2) These Devices are only available for Generators provide with interface option for Digital Systems. These workstations has to be configured as Tube “2”. CF-1018R3 13 HF Series Generators Configuration Note . 4. Set the new value by pressing the corresponding “Increase” or “Decrease” buttons. Value on “KV Tracking” (optional) assigns by default one Formula for “Zero Point” operation mode to the selected RF workstation. Set also the selected AEC Areas by default for each Workstation in the system (optional). 5. Select the next workstations to be configured and set the respective values of each one. 6. Exit from configuration mode by pressing the “Configuration” button, then a double-bip will sound confirming the process. 7. Exposures made from workstations configured with: G Device “Direct (No Bucky), Bucky-1, Bucky-2 and Standard Tomo” are only enabled with the internal “Preparation” and “Exposure” signals controlled by the Handswitch or Rad Footswitch. G Device “Standard RF” and “DSI” are only enabled with the external signals for “Preparation”, “RAD Exposure” and “Fluoro Exposure”. Fluoro can only be made from this Device selection. G Device “Infimed: DSI, Cine, DSA” are only enabled with the external “Digital Preparation” and “Exposure” signals connected to Terminal Block 4TS3 of the Generator Cabinet. 1) Optional “Tomo / Bucky Adaptation Board” (in the Power Cabinet) is required to configure more than two Buckys or one Tomo Device in the system. For system without the optional “Tomo / Bucky Adaptation Board”, it can only work directly with two Buckys, and the value assigned to them must be “1” and “2” in the second value. 2) TOMO must be always related to Bucky-1. Only one TOMO can be used in the system, so only one of the workstations should be configured with the value “3” in the second value. 3) Optional “AEC Control Board” (connected to the Console CPU Board) is required to work with AEC. Optional “AEC Adaptation Board” is required to configure any no-standard or more than one Ion Chambers in the system. 14 CF-1018R3 HF Series Generators Configuration DEFAULT CONFIGURATION Default configuration sets some default values to each workstation. It only should be used to re-initialize the workstation configuration when the complete configuration has been lost or it is not possible to select any workstation. CF-1018R3 1. Enter in the GSM program and select the “Configuration” button. 2. Press the “Default Configuration” button. 3. Exit from configuration mode by pressing the “Configuration” button, then a double-bip will sound confirming the process. 4. It is recommended to perform a proper configuration of each workstation in the system after a default configuration. 15 HF Series Generators Configuration This page intentionally left blank. 16 CF-1018R3 HF Series Generators Configuration SECTION 2 2.1 EXTENDED MEMORY SETTING EXTENDED MEMORY LOCATIONS Miscellaneous configuration and calibration data are stored in the Extended Memory Locations. It is recommended to note the values factory stored in each Memory Location. (Refer to Table 2-1) Note . For generators with only one Radiographic X-ray Tube, this tube have to be configured, calibrated and used as Tube-1. Note . For generators with a Fluoroscopic X-ray Tube or DSI (Digital RAD), this tube have to be configured, calibrated and used as Tube-2. For these generators, the value of the E17 Memory Location is not readable as “Tube-2 -- Filament stand-by (Autocalibrated)”. Note CF-1018R3 . Generators with a single X-ray Tube for Fluoroscopy / Spot Film / DSI (Digital RAD) require to store the respective values of the Memory Locations: -- E17: Tube-2 -- Fluoro filament setting. -- E18: Tube-2 -- Fluoro tube type. -- E29 and E31: Tube-2 -- Exposure Time adjustments. -- Other required Memory Locations. 17 HF Series Generators Configuration Table 2-1 Extended Memory Locations MEMORY LOCATION FUNCTION E01 TUBE-1 -- RAD filament stand-by (Autocalibrated. Not field changeable) E02 TUBE-1 -- RAD tube type E03 Low Digital mA Loop Closed (from 10 mA to 80 mA) E04 AEC-1 calibration E05 High Digital mA Loop Closed (from 100 mA) E06 kV Loop E07 Maximum kW (Factory set. Only field changeable to lower value) E08 AEC-1 tracking E09 AEC-2 calibration E10 AEC-2 tracking E11 Not used. E12 AEC Density Scale E13 TUBE-1 -- Exposure Time adjustment - Delay E14 Not used. E15 TUBE-1 -- Exposure Time adjustment - Ceq kV E16 Not used. E17* VALUE TUBE-2 -- RAD filament stand-by (Autocalibrated. Not field changeable) TUBE-2 -- FLUORO filament setting E18 TUBE-2 -- RAD or FLUORO tube type E19 Maximum FLUORO kV E20 AEC-3 calibration E21 Not used. E22 Not used. E23 AEC-4 calibration / Photomultiplier AEC calibration (SF camera) E24 AEC-3 tracking / AEC-4 tracking (equal value for both) E25 FLUORO mA display calibration at 50 kV E26 FLUORO mA display calibration at 80 kV E27 FLUORO mA display calibration at 120 kV E28 Not used. E29 TUBE-2 -- Exposure Time adjustment - Delay E30 Not used. E31 TUBE-2 -- Exposure Time adjustment - Ceq kV E32 Not used. * Note.-- For Fluoroscopic use, value in E17 means “Fluoro filament setting” and must be manually set 18 CF-1018R3 HF Series Generators Configuration 2.2 HOW TO ENTER AND STORE DATA IN THE EXTENDED MEMORY The Extended Memory data are entered from the Console when the unit is in service mode. Access to memory locations as indicated below: Note 1. Turn the Generator OFF and set the Test dip switch 3024SW2-3 on the ATP Console CPU Board in “On” position to permit the service mode. 2. Power ON the System and select the “Manual Calibration” button on the GSM program. 3. Select the needed Workstation (WS) using the “Up” and “Down” buttons, then press the “OK” button to enter in calibration mode. . In calibration mode, only the kV and mA parameters can be modified, values for Time and mAs are factory programmed. 4. Increase the mA value beyond the maximum mA position. The mA Display will show the first Extended Memory location (E01), they will continue sequentially as the “Increase mA” button is pressed. The values stored in each location are shown on the “Calibration Value” Display after pressing the “Read” button or after pressing the “Increase” or “Decrease” buttons of this panel. Since these buttons are also used to increase or decrease the stored values, one number should be added or subtracted from the reading, to obtain the current stored value. Note CF-1018R3 5. Select the new value by pressing the “Increase” and “Decrease” buttons. Each time these buttons are pressed the value displayed on the calibration panel is increased or decreased one step. 6. Store the new value by pressing the “Store” button (Check-summ function). . If the “Store” button is not pressed after a new value is selected, no modified data will be retained. 7. Exit from calibration mode by pressing the “Manual Calibration” button again. 8. Turn the Generator OFF and set dip switch 3024SW2-3 on the ATP Console CPU Board in “Off” position to place the Generator in normal mode. 19 HF Series Generators Configuration Illustration 2-1 Calibration Calibration Value Panel 20 CF-1018R3 HF Series Generators Configuration 2.3 LIMIT OF MAXIMUM kW The Maximum kW of the Generator is factory set according to the Generator performance. Generator kW can be limited to a lower value. Note Note CF-1018R3 . . This limit can be set to a lower value to match the maximum Generator power to the Line power, due to a high line impedance (refer to Pre-installation document). 1. Enter in calibration mode by pressing the “Manual Calibration” button on the GSM program. Select any workstation (WS) and press the “OK” button. 2. Select the E07 Memory Location (memory location is shown on the mA Display). 3. Set the new limit of Maximum kW by pressing the “Increase” or “Decrease” calibration buttons and store the value by pressing the “Store” button. 4. Exit from calibration mode. Record configuration data for E07 in the Data Book. 21 HF Series Generators Configuration This page intentionally left blank. 22 CF-1018R3 HF Series Generators Configuration SECTION 3 3.1 X-RAY TUBE SELECTION X-RAY TUBE INSERT PROTECTION CURVES In order to properly select the X-ray Tube Insert Protection Curves for the Tubes connected to the Generator, perform the following procedure: Note CF-1018R3 . 1. Enter in calibration mode by pressing the “Manual Calibration” button on the GSM program. Select one of the workstation (WS) related to the X-ray Tube to be configured. Then press the “OK” button. 2. Select the respective memory location, E02 for Tube-1 or E18 for Tube-2 (memory location is shown on the mA Display). 3. Identify in Section 4 “X-ray Tube Data”, the X-ray tube that is being installed and note its tube type number. 4. Set the tube number by pressing the “Increase” or “Decrease” calibration buttons until the correct number is showed on the “Calibration Value” panel. 5. Store the value by pressing the “Store” button. 6. Verify that the tube code (ID) shown in the mAs Display is the same of the tube code listed in Section 4 “X-ray Tube Data”. The tube code (ID) can be only read for the selected X-ray Tube after pressing the “Store” button. 7. If required, repeat this procedure for the other X-ray Tube. 8. Exit from calibration mode. Record configuration data for E02 and E18 in the Data Book. 23 HF Series Generators Configuration 3.2 3.2.1 GENERATORS WITH LF-RAC (LOW SPEED STARTER) STATOR VOLTAGE AND CAPACITOR SELECTION Check that the capacitor value of the Low Speed Starter corresponds to the value recommended by the X-ray Tube manufacturer. If needed replace the capacitor. Also, the Rotor speed must be indicated by the manufacturer. The DC Brake of the Low Speed Starter (LF-RAC) can be removed by desoldering CR6 on the LF-RAC Board (refer to schematic 543020xx). In this case, the Tube will remain coasting after releasing the “Prep” or the “Fluoro” order. 3.2.1.1 CONFIGURATION FOR ONE OR TWO TUBES WITH STANDARD STATOR Voltage and capacitor is factory set to 220 VAC, 30 μF. In all cases, refer to X-ray Tube Product Data. 3.2.1.2 CONFIGURATION FOR ONE OR TWO TUBES WITH THE SAME STARTING VOLTAGE AT 110 VAC When the stator requires a starting voltage of 110 VAC (a.e. X-ray Tube Toshiba E7239 / E7240 / E7242 / E7252 / E7299 / E7813 / E7865) perform the following modifications: • If the Power Input Transformer 6T2 is for using with power lines up to 240 VAC (part number 50509030), remove the wire labelled as “4” that is connected to Terminal 4 (230 VAC RTR) and connect it to Terminal 3 or 8 (110 VAC). • If the Power Input Transformer 6T2 is for using with power lines up to 530 VAC (part number 50509029), remove the wire labelled as “4” that is connected to Terminal 4 (230 VAC RTR) and connect it to Terminal 40 (110 VAC). • For X-ray Tube Toshiba E7252 or E7813 (or when it is required) replace also the Fuse F1 (6A) on the LF-RAC Board by another fuse of 10 A. These changes affect to all the Tubes connected to Generator. 24 CF-1018R3 HF Series Generators Configuration 3.2.1.3 CONFIGURATION FOR TWO TUBES WITH DIFFERENT STARTING VOLTAGE AND CAPACITOR OR ONE TUBE WITH STARTING VOLTAGE AT 330 VAC For Generators equipped with a LF-RAC module for two X-ray Tubes, with possible selection of voltage and capacitor jumpers on the LF-RAC Board, set jumpers according to the respective X-ray Tube(s) as indicated below. TWO TUBES WITH STARTING VOLTAGE AT 220 VAC AND 330 VAC OR ONE TUBE WITH STARTING VOLTAGE AT 330 VAC (A “Kit of 330 VAC” is required with this configuration). VOLTAGE TUBE-1 TUBE-2 220 VAC TB2-T1 with TB1-5 or TB1-6 TB2-T2 with TB1-5 or TB1-6 330 VAC TB2-T1 with TB1-8 or TB1-9 TB2-T2 with TB1-8 or TB1--9 30 μF TB3-T1 with TB1-12 or TB1-13 TB3-T2 with TB1-12 or TB1-13 15 μF TB3-T1 with TB1-15 or TB1-16 TB3-T2 with TB1-15 or TB1-16 CAPACITOR 10C5--1 15uF NOTE.-- 10T3, 10C5--1 and 10R4--1 for 330 VAC Stator 10C5--2 30uF 10R4--1 1 Mohm, 2w 10R4--2 1 Mohm, 2w 10J8 230 VAC RTR ( S1, 2--D2 ) 60 VAC RTR 0 VAC RTR TB1 TB1 1 1 2 KACC K1--1 10RC1 10T3 330V 100 nF 1 KV 10LF2 2 4 1 3 10K1 2 7 TB2 8 T1 9 Tube 1 220V 1 0V 6 TB2 5 T2 4 T2 F1 T 6A 3 47 2w 12 13 TB3 2 3 10 30uF 11 14 KCT K2--3 Tube 2 KCT K2--1 15 16 TB3 T1 Tube 1 LF--RAC BOARD 10A1 Tube 2 T1/T2 COMM (to 10TS2) CF-1018R3 25 HF Series Generators Configuration TWO TUBES WITH STARTING VOLTAGE AT 220 VAC AND 110 VAC (A “Kit of 110 VAC” is required with this configuration). VOLTAGE TUBE-1 TUBE-2 220 VAC TB2-T1 with TB1-5 or TB1-6 TB2-T2 with TB1-5 or TB1-6 150 VAC TB2-T1 with TB1-8 or TB1-9 TB2-T2 with TB1-8 or TB1--9 30 μF TB3-T1 with TB1-12 or TB1-13 TB3-T2 with TB1-12 or TB1-13 15 μF TB3-T1 with TB1-15 or TB1-16 TB3-T2 with TB1-15 or TB1-16 CAPACITOR 10C5--1 15uF 10C5--2 30uF 10R4--1 1 Mohm, 2w 10R4--2 1 Mohm, 2w 10J8 230 VAC RTR ( S1, 2--D2 ) 60 VAC RTR 0 VAC RTR TB1 TB1 1 1 2 KACC K1--1 10RC1 10T3 220V 100 nF 1 KV 10LF2 2 4 1 3 10K1 2 7 TB2 8 T1 9 Tube 1 150 V 1 0V 6 TB2 5 T2 4 12 13 T2 F1 T 6A 3 47 2w 30uF 11 TB3 2 3 10 14 KCT K2--3 Tube 2 KCT K2--1 15 16 TB3 T1 Tube 1 LF--RAC BOARD 10A1 Tube 2 T1/T2 COMM (to 10TS2) 26 CF-1018R3 HF Series Generators Configuration 3.2.2 PROGRAMMING OF ROTOR ACCELERATION TIME, RAD FILAMENT SETTING TIME, FLUORO ROTOR AND FILAMENT HOLD-OVER TIME Rotor Acceleration Time is determined by the X-ray Tube and Rotor characteristics and it must be considered when the Generator is about to be configured. X-ray Tube could be permanently damaged unless the required RPM are reached before an exposure. (Refer to technical information of the X-ray Tube). Dip Switch 3000SW2 on the HT Controller Board is used to program: • Rotor Acceleration Time. That depends on stator voltage, stator frequency, stator type, quality of X-ray tube bearings, and X-ray tube anode size. A reed tachometer or a stroboscope can be used to determine the anode RPM. Be sure that the Rotor Acceleration Times meet all requirements for anticipated customer applications. This value is programmable from 0.8 to 2.7 seconds. After this time the Rotor is hold running in maintaining mode as long as “Prep” is active. Note • Rad Filament Setting Time. This parameter has the same configuration value than the Rotor Acceleration Time. Sometimes, if it is required to increase the Rad Filament Setting Time to the next value, configure the respective switches again. This adjustment avoids Error-12. • Fluoro Rotor Hold-over Time and Fluoro Filament Hold-over Time. This value can be programmed to run for 1 minute or not at all, after releasing the Fluoro Pedal. . The Rotor Acceleration Time and Rad Filament Setting Time is factory set to 1.8 seconds. The Fluoro Rotor Hold-over Time and Fluoro Filament Hold-over Time is factory set to 1 minute. Maintain this value when it is unknown or not provided with the X-ray Tube documentation. 1. Note CF-1018R3 . Turn the Generator OFF and note current settings of the dip switch 3000SW2 on the HT Controller Board. Configuration of these times are only allowed when dip switch 3000SW2-1 is in “Closed” (On) position after power the Generator OFF and back ON again. 27 HF Series Generators Configuration 2. 3. Set dip switches 3000SW2-1 and 3000SW2-2 as indicated below, in order to enable the selection of times with the Low Speed Starter. Dip switch3000SW2-1 has to be switched ONLY with the Generator powered OFF. 3000SW2-1 (selection enable) 3000SW2-2 (Low Speed Starter) ON OFF Configure the Rotor and Filament Times by setting the dip switches 3000SW2-4 through 3000SW2-8 per Table 3-1. Table 3-1 Low Speed: Configuration of Rotor and Filament Times 3000SW2-7 TUBE-1 ROTOR ACCELERATION TIME AND FILAMENT SETTING TIME OPEN (OFF) 3000SW2-8 CLOSED (ON) 0.8 seconds OPEN (OFF) - 1.2 seconds - - - 1.8 seconds - 2.7 seconds - - 3000SW2-5 TUBE-2 ROTOR ACCELERATION TIME AND FILAMENT SETTING TIME OPEN (OFF) 3000SW2-6 CLOSED (ON) 0.8 seconds OPEN (OFF) - - 1.8 seconds - 2.7 seconds - FLUORO ROTOR AND FILAMENT HOLD-OVER HOLD OVER TIME 3000SW2-4 OPEN (OFF) After releasing the Fluoro Pedal, the Rotor stops and the Filament Current goes back to stand-by. After releasing the Fluoro Pedal, 1 minutes passes before the Rotor stops and the Filament Current goes back to stand-by. 28 CLOSED (ON) - 1.2 seconds Note CLOSED (ON) . CLOSED (ON) - - Record the switch configuration in the Data Book. 4. To validate previous configuration, turn the Generator ON, wait until Error--01 (E01) appears on the Console and turn the Generator OFF. 5. Set dip switch 3000SW2 to the original settings as noted in step-1. (Refer to Section 1.1.5 for the normal settings of Dip Switch 3000SW2). CF-1018R3 HF Series Generators Configuration 3.3 3.3.1 GENERATORS WITH LV-DRAC (HIGH SPEED STARTER) ANODE STATOR SELECTION For Generators with High Speed Starter, configure NOW the X-ray Tube Family (anode stator + insert) by setting the respective dip switches 3243SW1 (pos. 4 to 8) and / or 3243SW2 (pos. 4 to 8) on the Control DRAC Board. (Refer to “LV-DRAC - Digital Rotating Anode Controller” document). Configuration of these dip switches automatically determines the appropriate Starting and Running Stator Voltage and Rotor Acceleration Time of the selected Tube Family. 3.3.2 PROGRAMMING OF RAD FILAMENT SETTING TIME AND FLUORO FILAMENT HOLD-OVER TIME Note . With High Speed operation: -- Rotor Acceleration Time is related to the X-ray Tube Family configured on the Control DRAC Board (LV-DRAC). -- Fluoro and Spot Film Rotor Hold-over Times are configured on the Control DRAC Board (LV-DRAC). -- Rad Filament Setting Time and Fluoro Filament Hold-over Time are configured with dip switch 3000SW2 per this instruction. CF-1018R3 29 HF Series Generators Configuration Dip Switch 3000SW2 on the HT Controller Board is used to program: • Rad Filament Setting Time. This value is programmable from 0.8 to 2.7 seconds. It can be initially set as the same value assigned for the Rotor Acceleration Time (refer to technical information of the X-ray Tube) Sometimes, if it is required to increase the Rad Filament Setting Time to the next value, configure the respective switches again. This adjustment avoids Error-12. • Note . The Rad Filament Setting Time is factory set to 1.8 seconds. The Fluoro Filament Hold-over Time is factory set to 1 minute. Maintain this value when it is unknown or not provided with the X-ray Tube documentation. 1. Note . Turn the Generator OFF and note current settings of the dip switch 3000SW2 on the HT Controller Board. Configuration of these times are only allowed when dip switch 3000SW2-1 is in “Closed” (On) position after power the Generator OFF and back ON again. 2. 30 Fluoro Rotor Hold-over Time and Fluoro Filament Hold-over Time. This value can be programmed to run for 1 minute or not at all, after releasing the Fluoro Pedal. Set dip switches 3000SW2-1 and 3000SW2-2 as indicated below, in order to enable the selection of times with the High Speed Starter. Dip switch3000SW2-1 has to be switched ONLY with the Generator powered OFF. 3000SW2-1 (selection enable) 3000SW2-2 (High Speed Starter) ON ON CF-1018R3 HF Series Generators Configuration 3. Configure the Filament Setting Times by setting the dip switches 3000SW2-4 through 3000SW2-8 per Table 3-2. The Filament Setting Time should be configured in accordance to Rotor Acceleration Time of the X-ray Tube. Table 3-2 High Speed: Configuration of Filament Setting Time 3000SW2-7 TUBE-1 FILAMENT SETTING TIME OPEN (OFF) 3000SW2-8 CLOSED (ON) 0.8 seconds OPEN (OFF) - 1.2 seconds - - - 1.8 seconds - 2.7 seconds - - 3000SW2-5 TUBE-2 FILAMENT SETTING TIME OPEN (OFF) 3000SW2-6 CLOSED (ON) 0.8 seconds OPEN (OFF) - - 1.8 seconds - 2.7 seconds - FLUORO FILAMENT HOLD-OVER HOLD OVER TIME 3000SW2-4 OPEN (OFF) After releasing the Fluoro Pedal, the Filament Current goes back to stand-by. After releasing the Fluoro Pedal, 1 minutes passes before the Filament Current goes back to stand-by. CF-1018R3 CLOSED (ON) - 1.2 seconds Note CLOSED (ON) . CLOSED (ON) - - Record the switch configuration in the Data Book. 4. To validate previous configuration, turn the Generator ON, wait until Error--01 (E01) appears on the Console and turn the Generator OFF. 5. Set dip switch 3000SW2 to the original settings as noted in step-1. (Refer to Section 1.1.5 for the normal settings of Dip Switch 3000SW2). 31 HF Series Generators Configuration 3.4 ANODE ROTATION TEST Perform the following tests for each X-ray Tube in the installation, checking the low and high speed when it is required. Note . Two people are needed for these tests, one at the Console and the service engineer looking at the anode of the X-ray Tube. These tests also can be done by hearing the sound of the anode rotating. NEVER MAKE EXPOSURES DURING THE TESTS, THE PERSON CLOSE TO THE X-RAY TUBE WILL BE EXPOSED. 1. With the switch 3024SW2-3 on the ATP Console CPU Board in “On” position (service mode), turn the Console ON and select the corresponding X-ray Tube. 2. Select a low value for kVp and mAs for checking the Anode Rotation at Low Speed. 3. Press the “Prep” push-button and visually check that the Tube anode rotates in the proper way. (Refer to the X-ray Tube documentation). 4. Hold pressed the “Prep” push-button and check that the rotation speed of the Tube anode is in compliance with the X-ray Tube specifications. For this test is recommended to turn off the Tube filaments (switch 3000SW2-2 on the HT Controller in “On” position) and use a stroboscope to measure the anode speed. 32 5. Release the “Prep” push-button. 6. For Generators with LV-DRAC, select a high value for kVp and mAs for checking the Anode Rotation at High Speed. Repeat steps 3, 4 and 5. 7. If required for the second Tube, repeat this procedure. CF-1018R3 HF Series Generators Configuration 3.5 FOCAL SPOTS CONFIGURATION This configuration determines which mA station will be the smallest mA station for the Large Focal Spot. It is possible to configure all the mA stations for the Small Focal Spot or for the Large Focal Spot. The smallest mA station for the Large Focal Spot must be selected according to the Tube ratings for the Small Filament and the customer preference. IF THE mA STATION FOR FOCAL SPOT CHANGE IS NOT CONFIGURED ACCORDING TO THE X-RAY TUBE RATINGS, THE TUBE FILAMENTS MAY BE PERMANENTLY DAMAGED. Note 1. With the generator OFF, set dip switch 3024SW2-3 on the ATP Console CPU Board in “On” position to permit the service mode. 2. Power ON the System. Enter in calibration mode by pressing the “Manual Calibration” button on the GSM program. Select any workstation (WS) of the corresponding X-ray Tube and press the “OK” button. 3. Select the smallest mA station for the Large Focal Spot using the “Increase” or “Decrease” mA buttons. When is required to configure all mA stations for the Small Focal Spot, select “E01” Memory Location. . Default value is factory set at 200 mA except when using X-ray Tubes with Small Focal Spot smaller than 0.6 . 4. Press the “Toggle” button to store the select mA station and then press the “Confirm” or “Dismiss” buttons to confirm or cancel the process. When it is confirmed, the ATP Console CPU Board emits a “double-beep”. IF THE FOCAL SPOT SWITCH-OVER POINT IS CHANGED AFTER mA CALIBRATION, THE mA STATIONS AFFECTED MUST BE RE-CALIBRATED. 5. CF-1018R3 Exit from calibration mode. 33 HF Series Generators Configuration Perform the following test (it is not mandatory). Note . The test described only applies to RAD Tubes. In case of a R&F Tube (Tube-2) both filament are always ON (lit). Select a “Direct” workstation and a mA station for the Small Filament. Press “Prep” for RAD and observe through the X-ray Tube window that the Small Filament lights more than the Large Filament. 1. Select the highest mA station for the Small Focal Spot. Verify that effectively the Small Filament is ON (lighted) and the Large Filament is OFF. Observe filaments through the X-ray tube window. 2. Select the lowest mA station for the Large Focal Spot. Verify that effectively the Large Filament is ON (lighted) and the Small Filament is OFF. Observe filaments through the X-ray tube window. 3. If required for the second tube, repeat this procedure. Illustration 3-1 Focal Spots Configuration 34 CF-1018R3 HF Series Generators Configuration SECTION 4 X-RAY TUBE DATA The following table lists several common X-ray tubes and their corresponding number. If a specific tube is not listed, tube specifications are given to enable you chose a similar tube type. If none of the listed tubes are satisfactory, contact your generator supplier to obtain special software. Table 4-1 X-ray Tube Numbers TUBE NUMBER TUBE CODE 001 139 002 POWER RATINGS FOCAL SPOT LS (kW) HS (kW) TOSHIBA E7239X 1.0 / 2.0 22 / 45 -- 133 201 TOSHIBA E7240X 0.6 / 1.2 15 / 30 -- 140 003 140 TOSHIBA E7242X 0.6 / 1.5 18 / 49 -- 187 004 090 TOSHIBA E7252X 0.6 / 1.2 15 / 42 26 / 73 300 005 377 TOSHIBA E7254FX 0.6 / 1.2 25 / 66 39 / 100 400 006 274 TOSHIBA E7255FX 0.6 / 1.2 23 / 60 39 / 101 300 007 310 TOSHIBA E7843X 0.6 / 1.2 22 / 49 -- 150 008 344 TOSHIBA E7865X 0.3 / 1.0 3 / 40 -- 140 009 351 TOSHIBA E7100X 0.6 / 1.2 24 / 59 40 / 100 300 010 260 IAE RTM 101 HS 0.6 / 1.2 22 / 55 37 / 99 400 011 273 IAE RTM 101 HS 0.6 / 1.5 24 / 76 40 / 136 400 012 233 VARIAN RAD 8 1.0 / 2.0 25 / 47 -- 150 013 244 VARIAN RAD 14 0.6 / 1.2 16 / 44 27 / 72 300 014 161 VARIAN RAD 21 0.6 / 1.2 21 / 64 36 / 100 300 015 265 VARIAN RAD 60 0.6 / 1.2 26 / 67 39 / 100 400 016 238 VARIAN RAD 74 0.6 / 1.5 20 / 52 -- 200 017 252 VARIAN RAD 92 0.6 / 1.2 26 / 62 40 / 99 600 018 092 VARIAN A-192 0.6 / 1.2 25 / 63 40 / 96 300 019 309 VARIAN A196 0.6 / 1.0 20 / 47 32 / 72 350 020 094 VARIAN A-292 0.6 / 1.2 25 / 62 39 / 96 400 021 208 VARIAN G 292 0.6 / 1.2 25 / 63 39 / 95 600 022 051 GE-CGR MN 640 1.0 / 1.8 23 / 46 -- 150 023 064 GE MAXIRAY-75 0.6 / 1.5 12 / 37 21 / 62 300 024 062 GE MAXIRAY-100 0.6 / 1.25 18 / 55 31 / 100 350 025 261 SIEMENS DR 154/30/50 1.2 / 1.8 31 / 53 -- 200 MODEL (ID) KHU 026 027 Note .-- Power Ratings are for 60 Hz. To calculate Power Ratings for 50 Hz multiply the values by 0.91 TB47 HF Series Generators Configuration This page intentionally left blank. 36 CF-1018R3 Technical Publication DR-1004R8 LV-DRAC Low Voltage - Digital Rotating Anode Controller HF Series Generators HF Series Generators LV-DRAC REVISION HISTORY REVISION DATE REASON FOR CHANGE 4 SEP 15, 2005 Tube selection (V10Rx) 5 JUL 26, 2006 New Tubes in Table-2 6 MAR 1, 2007 New Tubes in Table-2 (soft V10R2.04) 7 MAY 16, 2007 New Tubes in Table-2 (soft V10R3.1) 8 OCT 16, 2007 New Tubes in Table-2 (soft V10R3.3) This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note DR-1004R8 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators LV-DRAC TABLE OF CONTENTS Section 1 2 Page CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 LV-DRAC Status Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 Self-running Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 DR-1004R8 i HF Series Generators LV-DRAC ii DR-1004R8 HF Series Generators LV-DRAC SECTION 1 Note . CONFIGURATION This document ONLY applies to High Speed Generators supplied with the LV-DRAC (Low Voltage - Digital Rotating Anode Controller). The LV-DRAC is a High Speed Rotor Controller located on the Generator Cabinet. Its configuration is made through dip switches 3243SW1 to 3243SW4 on the Control DRAC Board. BEFORE MANIPULATING THE LV-DRAC, MAKE SURE THAT THE INPUT LINE IS DISCONNECTED AND THE CAPACITOR BANK IS PROPERLY DISCHARGED. WAIT UNTIL LEDS DL7 AND DL8 ON THE CONTROL DRAC BOARD ARE OFF. The Function of these switches is the following: 3243SW1-x FUNCTION 1 2 MINIMUM TIME FOR READY ((DELAY)) 3 4 5 6 TUBE TYPE SELECTION FOR TUBE-1 (Also refer to switch position 3243SW3-5) 7 8 3243SW2-x FUNCTION 1 2 FLUORO HOLD-OVER TIME 3 4 5 6 TUBE TYPE SELECTION FOR TUBE-2 (Also refer to switch position 3243SW4-5) 7 8 DR-1004R8 1 HF Series Generators LV-DRAC 3243SW3-x FUNCTION 1 LOW SPEED ROTATION BRAKE 2 NOT USED* 3 SPOT FILM HIGH SPEED START 4 NOT USED* 5 ON = WHEN THE TUBE CONFIGURED AS TUBE-1 IS LISTED ON TUBE TABLE-1 OFF = WHEN THE TUBE CONFIGURED AS TUBE-1 IS LISTED ON TUBE TABLE-2 6 7 NOT USED* 8 * Note: Set switches not used in “ON” position. 3243SW4-x FUNCTION 1 2 3 SPOT FILM HOLD TIME 4 5 6 ON = WHEN THE TUBE CONFIGURED AS TUBE-2 IS LISTED ON TUBE TABLE-1 OFF = WHEN THE TUBE CONFIGURED AS TUBE-2 IS LISTED ON TUBE TABLE-2 ON = SELF RUNNING ENABLED (Refer to section 1.2) OFF = SELF RUNNING DISABLED (Refer to section 1.2) 7 PROTECTIONS -- ERRORS 8 DC BRAKE * Note: Set switches not used in “ON” position. Note 2 . Set dip switches in accordance with the following tables. DR-1004R8 HF Series Generators LV-DRAC TUBE SELECTION -- TUBE TABLE-1 (Switch 3243SW3-5 = ON for Tube-1 ) P Pos TUBE FAMILY (Stator - ∅ Anode) (Switch 3243SW4-5 = ON for Tube-2) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) 4 5 6 7 8 4 5 6 7 8 0 GE MAXIRAY 75 ON ON ON ON ON ON ON ON ON ON 1 GE MAXIRAY 100 OFF ON ON ON ON OFF ON ON ON ON 2 VARIAN G-1582 ON OFF ON ON ON ON OFF ON ON ON 3 EUREKA RAD-XX (with Insert 3”) VARIAN RAD-XX (with Insert 3”) / A132 OFF OFF ON ON ON OFF OFF ON ON ON 4 EUREKA RAD-XX (with Insert 4”) VARIAN RAD-XX (with Insert 4”) / A256 / A282 / A292 TOSHIBA 7254X / 7255X ON ON OFF ON ON ON ON OFF ON ON 5 CGR STATORIX M50 OFF ON OFF ON ON OFF ON OFF ON ON 6 SIEMENS 100 L BIANGULIX SIEMENS 100 L OPTILIX ON OFF OFF ON ON ON OFF OFF ON ON 7 PHILIPS SUPEROTALIX OFF OFF OFF ON ON OFF OFF OFF ON ON 8 DUNLEE PX-1302 ON ON ON OFF ON ON ON ON OFF ON 9 CGR STATORIX 260 / RSN 742 OFF ON ON OFF ON OFF ON ON OFF ON 10 CGR STATORIX 550 / RSN 722 / MSN 722 IAE RTC 600 ON OFF ON OFF ON ON OFF ON OFF ON 11 SIEMENS 100 G OFF OFF ON OFF ON OFF OFF ON OFF ON 12 SIEMENS RH 150/100 ON ON OFF OFF ON ON ON OFF OFF ON 13 COMET DO-10 (with Insert 4”) OFF ON OFF OFF ON OFF ON OFF OFF ON 14 COMET DO-9 (with Insert 4”) ON OFF OFF OFF ON ON OFF OFF OFF ON 15 CGR STATORIX 240 OFF OFF OFF OFF ON OFF OFF OFF OFF ON 16 PICKER PX-307 ON ON ON ON OFF ON ON ON ON OFF 17 HANGZHOU XD-52-30, 50/150 OFF ON ON ON OFF OFF ON ON ON OFF 18 DUNLEE PX-1312 ON OFF ON ON OFF ON OFF ON ON OFF 19 DUNLEE PX-1456 / PX-1436 / PX-1400 (Stator Q) OFF OFF ON ON OFF OFF OFF ON ON OFF 20 COMET DX-1000 ON ON OFF ON OFF ON ON OFF ON OFF 21 COMET DX-81 / COMET XSTAR-14 OFF ON OFF ON OFF OFF ON OFF ON OFF 22 PHILIPS ROTALIX 350/351 ON OFF OFF ON OFF ON OFF OFF ON OFF 23 COMET MOS-50 (MAMMO) OFF OFF OFF ON OFF OFF OFF OFF ON OFF 24 VARIAN B110 / B112 / B115 ON ON ON OFF OFF ON ON ON OFF OFF 25 VARIAN B160 / B165 OFF ON ON OFF OFF OFF ON ON OFF OFF 26 TOSHIBA E7252 (stator XS-AL) ON OFF ON OFF OFF ON OFF ON OFF OFF 27 COMET DX 700 HS OFF OFF ON OFF OFF OFF OFF ON OFF OFF 28 VARIAN B130 + A192 / A196 / A197 ON ON OFF OFF OFF ON ON OFF OFF OFF 29 VARIAN G 1592 OFF ON OFF OFF OFF OFF ON OFF OFF OFF 30 PICKER PX400P + PX457P ON OFF OFF OFF OFF ON OFF OFF OFF OFF 31 JUGORENDGEN RX 150/30--50 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF DR-1004R8 3 HF Series Generators LV-DRAC TUBE SELECTION -- TUBE TABLE-2 (Switch 3243SW3-5 = OFF for Tube-1 ) Pos TUBE FAMILY (Stator - ∅ Anode) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) 4 5 6 7 8 4 5 6 7 8 0 VARIAN GS-20711 + Housing B220H (Stator R) ON ON ON ON ON ON ON ON ON ON 1 SIEMENS 100 L--W OFF ON ON ON ON OFF ON ON ON ON 2 SIEMENS SV 125/15/82 ON OFF ON ON ON ON OFF ON ON ON 3 IAE RTM90+ Housing C55 OFF OFF ON ON ON OFF OFF ON ON ON 4 IAE RTM101HS + Housing C100 IAE RTM102HS + Housing C100 ON ON OFF ON ON ON ON OFF ON ON 5 DUNLEE DA 1036 -- DU 404 OFF ON OFF ON ON OFF ON OFF ON ON 6 DUNLEE DA 1094 -- DU 694 ON OFF OFF ON ON ON OFF OFF ON ON 7 DUNLEE DR 1825 (High Impedance Stator) DUNLEE DR 1817 (High Impedance Stator) OFF OFF OFF ON ON OFF OFF OFF ON ON 8 CGR STATORIX 240, MSN 740, MSN 742 ON ON ON OFF ON ON ON ON OFF ON 9 IAE RTC 700 HS + Housing C52 SUPER OFF ON ON OFF ON OFF ON ON OFF ON 10 VARIAN GS 30711 ON OFF ON OFF ON ON OFF ON OFF ON 11 VARIAN BI 130+G292 / G294 OFF OFF ON OFF ON OFF OFF ON OFF ON 12 IAE RTM102HS + Housing C52S ON ON OFF OFF ON ON ON OFF OFF ON 13 IAE RTC1000HS + Housing C52S OFF ON OFF OFF ON OFF ON OFF OFF ON 14 TOSHIBA ROTANODE E7100X ON OFF OFF OFF ON ON OFF OFF OFF ON 15 DUNLEE DA 1083 / PX 1483 -- DU 404 / DA 10 (Stator C) OFF OFF OFF OFF ON OFF OFF OFF OFF ON 16 VARIAN A277 / A278 + Housing B150H (Stator R) ON ON ON ON OFF ON ON ON ON OFF 17 VARIAN G1092 + Housing B160 / B165 (Stator R) OFF ON ON ON OFF OFF ON ON ON OFF 18 DUNLEE PX1473Q -- DU 604 ON OFF ON ON OFF ON OFF ON ON OFF 19 TOSHIBA E7260DX OFF OFF ON ON OFF OFF OFF ON ON OFF 20 VARIAN HE100 + Housing B180 / B185 (Stator R) ON ON OFF ON OFF ON ON OFF ON OFF 21 IAE RTC 137 + Housing CT 180 OFF ON OFF ON OFF OFF ON OFF ON OFF 22 VARIAN A102 + Housing B100 ON OFF OFF ON OFF ON OFF OFF ON OFF 23 IAE X40 + Housing C352 (only Low Speed) IAE RTM78HS + Housing C352 OFF OFF OFF ON OFF OFF OFF OFF ON OFF ON ON ON OFF OFF ON ON ON OFF OFF 24 25 TOSHIBA ROTANODE E7867X / E7869X OFF ON ON OFF OFF OFF ON ON OFF OFF 26 TOSHIBA ROTANODE E7240X ON OFF ON OFF OFF ON OFF ON OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF 27 28 ON ON OFF OFF OFF ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF OFF 30 ON OFF OFF OFF OFF ON OFF OFF OFF OFF 31 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 29 4 (Switch 3243SW4-5 = OFF for Tube-2) TOSHIBA E7252X (Stator XS--R) DR-1004R8 HF Series Generators LV-DRAC MINIMUM TIME FOR READY (DELAY) 3243SW1-x MINIMUM TIME (SECONDS) 1 2 3 0* ON ON ON 0.6 OFF ON ON 0.8 ON OFF ON 1.0 OFF OFF ON 1.2 ON ON OFF 1.5 OFF ON OFF 2.0 ON OFF OFF 3.0 OFF OFF OFF * Note: It is recommended to set these switches at “0 seconds”. FLUORO HOLD TIME DR-1004R8 3243SW2-x FLUORO HOLD TIME (SECONDS) 1 2 3 0 ON ON ON 10 OFF ON ON 20 ON OFF ON 30 OFF OFF ON 40 ON ON OFF 60 OFF ON OFF 90 ON OFF OFF 120 OFF OFF OFF 5 HF Series Generators LV-DRAC SPOT FILM HOLD TIME 3243SW4-x SPOT FILM HOLD TIME SECONDS MINUTES 1 2 3 4 0 ON ON ON ON 5 OFF ON ON ON 10 ON OFF ON ON 15 OFF OFF ON ON 20 ON ON OFF ON 30 OFF ON OFF ON 45 ON OFF OFF ON 60 OFF OFF OFF ON 2 ON ON ON OFF 5 OFF ON ON OFF 10 ON OFF ON OFF 15 OFF OFF ON OFF 20 ON ON OFF OFF 25 OFF ON OFF OFF 30 ON OFF OFF OFF 40 OFF OFF OFF OFF SPOT FILM HIGH SPEED START 6 SPOT FILM START MODE 3243SW3-3 SPOT FILM ALWAYS STARTS IN HIGH SPEED (10000 RPM) ON SPOT FILM STARTS AT REQUIRED SPEED OFF DR-1004R8 HF Series Generators LV-DRAC LOW SPEED ROTATION BRAKE LOW SPEED ROTATION BRAKE MODE (3300 RPM TO 0 RPM) 3243SW3-1 INHIBITED ON ACTIVATED OFF DC BRAKE (FOR LOW AND HIGH SPEED) DC BRAKE 3243SW4-8 ACTIVATED ON INHIBITED OFF PROTECTIONS -- ERRORS PROTECTIONS -- ERRORS 3243SW4-7 INHIBITED (LED DL1 on the Control DRAC Board is always illuminated) ON ACTIVATED (Normal Operation mode) (LED DL1 on the Control DRAC Board is non-illuminated indicating that the DRAC is working properly). OFF Note: The Error Codes are shown on the Console Display preceded by the letter “E” (a.e. E51) (For Error Codes refer to the Troubleshooting document). WHEN SWITCH 3243SW4-7 IS IN THE “ON” POSITION, THE ERROR PROTECTIONS OF THE LV-DRAC ARE INHIBITED. DR-1004R8 7 HF Series Generators LV-DRAC 1.1 LV-DRAC STATUS DIAGRAM CHANGE OF TUBE ACCELERATION UP TO 3300 RPM ACCELERATION UP TO 10000 RPM STAND-BY RUNNING AT 3300 RPM RUNNING AT 10000 RPM BRAKING FROM 3300 RPM 1.2 BRAKING FROM 10000 RPM SELF-RUNNING MODE SELF-RUNNING MODE The continuous starting and braking of the anode produces an overheating in the X-ray Tube Stator (a.e. during calibration procedure). The “Self-running mode” avoids this overheating. In the “Self-running mode” (switch 3243SW4-6 in the “ON” position), the anode remains running for approximately 1 minute when rotates at 3300 rpm or 10000 rpm. The LV-DRAC enters in the “Self-running mode” when “Preparation” is selected three consecutive times only from the Console buttons or Handswitch, and the time between two of the consecutive accelerations is shorter than 30 seconds (refer to illustration below). PREPARATION SIGNALS t < 30 s t < 30 s t < 30 s t > 30 s t < 30 s t < 30 s t < tsr ANODE ROTATION tsr tsr Self-running mode Self-running mode tsr (time for self-running mode) = approx. 1 minute at 3300 rpm or 10000 rpm. 8 DR-1004R8 HF Series Generators LV-DRAC SECTION 2 Sch. No. SCHEMATICS Scheme LV-DRAC MODULE BLOCK DIAGRAM A3243--04 CONTROL DRAC PCB A3240--05 INTERFACE DRAC PCB A3109--01 CLAMPING PCB DR-1004R8 9 HF Series Generators LV-DRAC This page intentionally left blank. 10 DR-1004R8 LV-DRAC MODULE INTERFACE CONTROL DRAC PCB HV INVERTER MODULE PTR1 3PH - IGBT INVERTERS U2 F3 INPUT RECTIFIER PCB Filter DC BUS M Ferrites C A 240 VAC SW LV DC Power Supply (C) COMM Acc Run Com J1 U16 Control Drac Power Supply OUTPUT LOGIC CONTROL CONTROL U11 A -- D CURRENT LIMIT Contactors Acceleration / Running Voltage U15 (ADC) J3 I AUX I MAIN D A OC DRIVER OUTPUT COMMANDS (A) AUX (M) MAIN F4 Ribbon Cable MAINS U3 MAIN / AUX TRANSFORMERS AC / DC CONVERTERS U4B, C & D DC Brake U1C, D & A I COMMON U12A, B & U1B Tube Selection OP1-- OP2 OPTO COUPLERS U17 Common μC Main / Aux Stator Tube 1 RL2 READY ERROR DRAC Serial Link SW1 to SW4 DL2 CONTROL DRAC PCB SYSTEM CONFIGURATION SWITCHES Open Collector Driver LV-DRAC Module Block Diagram Common Main / Aux Stator Tube 2 F AR1 E SW1 4 100nF 9 10 11 12 13 14 15 16 2 4 6 8 11 13 15 17 1 19 CS3 AR2 8 SW2 3 1 19 2 8 X 10K 9 10 11 12 13 14 15 16 8 1 19 1 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 U17 87C54 +5 VDC 31 C43 33 pF 19 X1 12MHz 18 EA/VP X1 X2 9 RESET 29 PSEN 30 ALE/P RSTuP ALE U18 HCT244 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 18 16 14 12 9 7 5 3 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 1 2 3 4 5 6 7 8 A0 A1 A2 RAW ENuP AUTO RD WR R86 +5 VDC +15 VDC P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 VSS 20 10K2 1 19 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G U19 HCT244 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 C22 6 2K21 18 16 14 12 9 7 5 3 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 39 38 37 36 35 34 33 32 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 21 22 23 24 25 26 27 28 P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 10 11 12 13 14 15 16 17 P11 P12 PWM PWMC C1 C2 MODP1 MODP2 MODA1 MODA2 P21 P22 T2 T3 ST HS FL SF SPARE 1 SPARE 2 Q9 2N4403 R112 1K5 2K21 R68 475 VS2 7 U10A TC4426 A22 C CN 04/135 F. GARCIA 07/04/05 B CN 04/135 F. GARCIA 16/07/04 A CN 02/174 F. GARCIA 07/11/02 REV DESCRIPTION ISSUED BY DATE 5 4 TF2 C68 220nF 6 7 U7A TC4426 1 6 5 TP10 4 TF6 C64 220nF 1 6 5 TP7 3 D58 R123 BAT49 1K D60 BAT49 D59 BAT49 D61 BAT49 D34 R115 BAT49 1K D36 BAT49 D35 BAT49 D37 BAT49 4 TF3 C67 220nF D52 R121 BAT49 1K D54 BAT49 D53 BAT49 D55 BAT49 C14 100nF 7 U8A TC4426 1 5 3 3 U8B TC4426 4 TF4 C66 220nF D46 R119 BAT49 1K D48 BAT49 D47 BAT49 D49 BAT49 C11 100nF 6 7 U5A TC4426 1 6 5 TP5 3 3 U5B TC4426 4 TF1 C69 220nF NAME DATE DRAWING F. GARCIA 10/10/97 REVISED A. DIAZ 10/10/97 D64 R125 BAT49 1K D66 BAT49 D65 BAT49 D67 BAT49 SEDECAL SHEET / OF 1/3 3 R29 33.2 R30 2K21 D21 BAT49 4 4 C59 10uF D10 1N5819 D63 1N4148 D62 1N4148 D11 BAT49 Q2 BC640 R122 1K 9 R23 33.2 R24 2K21 D12 BAT49 10 C62 10uF D22 1N5819 D39 1N4148 D38 1N4148 D23 BAT49 Q6 BC640 R114 1K R32 2K21 1 R31 33.2 3 D24 BAT49 2 C58 10uF D13 1N5819 D57 1N4148 D56 1N4148 R120 1K D14 BAT49 Q3 BC640 7 R25 33.2 R26 2K21 D15 BAT49 8 C61 10uF D16 1N5819 D51 1N4148 D50 1N4148 R118 1K D17 BAT49 2 Q4 BC640 R28 2K21 5 R27 33.2 D18 BAT49 6 C60 10uF Q16 BC640 5 4 R116 1K Q13 BC640 6 TP8 5 4 D44 1N4148 PTR1 D20 BAT49 Q5 BC640 Q14 BC640 5 6 D45 1N4148 Q11 BC640 3 3 U7B TC4426 2 6 TP6 D19 1N5819 Q15 BC640 C13 100nF 4 2 1 5 3 U10B TC4426 VS2 A21 R17 1K5 DZ2 12V D 6 VS1 A11 TF5 C65 220nF C16 100nF 4 2 4 3 3 U6B TC4426 2 5 TP9 5 4 VS2 A12 VS1 DZ3 12V GND 10 E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 R2 R111 475 7 U6A TC4426 VS1 +15 VDC Q10 2N4403 R113 20 VCC 2 6 D40 R117 BAT49 1K D42 BAT49 D41 BAT49 D43 BAT49 C12 100nF VS2 C21 1 3 3 U9B TC4426 A Q12 BC640 5 10 uF 40 VCC C44 33 pF C40 2 4 6 8 11 13 15 17 F 18 16 14 12 9 7 5 3 GND 10 100nF CS0 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 7 U9A TC4426 4 C47 U14 HCT244 GND 10 20 VCC C12 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 +5 VDC X 10K +5 VDC 9 10 11 12 13 14 15 16 20 VCC 6 +5 VDC +5 VDC C39 2 4 6 8 11 13 15 17 AR4 8 7 6 5 4 3 2 1 1G 2G 100nF CS1 SW4 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 2 AR6 8 X 4K7 +5 VDC +5 VDC 8 7 6 5 4 3 2 1 C11 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 C30 2 4 6 8 11 13 15 17 AR3 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 18 16 14 12 9 7 5 3 GND 10 100nF 9 10 11 12 13 14 15 16 CS2 SW3 1G 2G B C15 100nF VS1 U13 HCT244 +5 VDC X 10K +5 VDC 8 7 6 5 4 3 2 1 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 20 VCC C PD ( 0......7 ) C29 +5 VDC 8 7 6 5 4 3 2 1 D +5 VDC 8 X 10K D7 1N5819 D69 1N4148 D68 1N4148 R124 1K D8 BAT49 Q1 BC640 R22 2K21 11 R21 33.2 D9 BAT49 12 1 C63 10uF DWG: A3243--04 C B A CONTROL DRAC REV F V 4 E P+ COM SHL 2 1 V-- R37 R33 150K--2w 150K--2w DL7 HLMP1700 DL8 HLMP1700 C19 C17 100 uF 450V 100 uF 450V R34 R35 R36 R75 1M 1M 1M 1M 604K R40 R39 R38 R76 R64 1M 1M 1M 1M D26 D25 U12C LF347 R65 9 -- 13 R67 8 10 + -- 14 12 + C31 100nF U2 CSNH151 100nF 3 1--7 J1 1 V+ 8--14 C4 221K R8 R7 R10 R4 12K1 12K1 12K1 12K1 R9 100 9 -- 8 13 -D3 1N4148 2 14 12 + 10 + D2 1N4148 U1C LF347 --15 VDC R3 -- D32 1N4148 221K U1D LF347 C1 1uF 2 J1 4 AUX 1--7 R12 OP C7 R14 12K1 R11 100 R15 12K1 13 -- 12K1 14 D5 1N4148 12 + 100nF D4 1N4148 U4D LF347 --15 VDC R19 12K1 9 -- 6 8 10 + R16 -- U4C LF347 R13 C35 100nF R5 10K2 7 5 + 3 R53 12K1 R18 R54 12K1 -- 1 + 3 7 8 10 12 N -F E + R59 221K 7 C24 1uF U12B LF347 2 C8 C3 +15 VDC +15 VDC 100nF 100nF 2 4 U1 LF347 4 -U4 3 + LF347 11 11 C26 --15 VDC NAME DATE DRAWING F. GARCIA 10/10/97 REVISED A. DIAZ 10/10/97 W 11 5 -- C2 1 C9 --15 VCD --15 VDC 100nF 1 100nF 6 V 9 6 D71 1N4148 4 U12 LF347 11 I. AUX LIMIT 5 D70 1N4148 100nF I. PRINC LIMIT 4 U 5 R58 12K1 C28 SKM 40GD 123D 2 + U1B C34 100nF +15 VDC PTR1 1 D72 1N4148 R62 10K2 6 R56 12K1 100nF 1 U12A LF347 -- 7 R57 12K1 R55 12K1 D6 1N4148 1K5 D33 1N4148 R20 10K2 C10 1uF R61 1K5 C25 100nF 3 D73 1N4148 1K5 12K1 P+ TP36 +5 VDC U4B LF347 221K R60 221K +5 VDC 2 221K TP3 CS4 RD WR +5 VDC C27 100nF 4 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 7 R89 100nF V-- 10 I. AUX TP16 C6 V+ 6 17 16 15 14 13 12 11 9 2 1 19 18 R1 1 +15 VDC 8--14 5 D1 1N4148 12K1 U3 CSNH151 C36 100nF +5 VDC U1A LF347 3 + R6 W 4 PD ( 0......7 ) 20 10 uF VCC DB0 CH1 DB1 CH2 DB2 CH3 DB3 DB4 CH4 DB5 DB6 VREF DB7 CS RD WR INT GND R88 100nF PTR1 3 I. PRINC TP17 1V<>8.26A TP1 OP V-- R74 8 --15 VDC C5 U15 ADC0844 R72 22K1 +15 VDC U C37 D29 1N4148 1K5 D31 1N4148 R73 10K2 604K 604K +5 VDC +5 VDC U12D LF347 22K1 D27 100nF PTR1 PRIN 604K R66 D28 A R63 4 X 1N4148 470 nF--1000V J2 V+ B VBUS (4V<>724VDC) TP18 +15 VDC C18 2 C N -- PTR1 J1 3 D D C CN 04/135 F. GARCIA 07/04/05 B CN 04/135 F. GARCIA 16/07/04 A CN 02/174 F. GARCIA 07/11/02 REV DESCRIPTION ISSUED BY DATE SEDECAL SHEET / OF 2/3 DWG: A3243--04 C B A CONTROL DRAC REV F R50 I. PRINC Limit 4 +15 VDC --15 VDC E 4 1K5 C22 1 nF 5 R90 23K7 C32 100nF R126 10K2 10 R127 23K7 11 C33 100nF R45 10K2 R47 I. AUX Limit 6 1K5 C21 1 nF 7 8 NOTE : 4.5 V < > 37 Amp. pick for I.PRINC or I.AUX 9 D V U11A LM339 -- +5 VDC DZ1 15V 2 + 13 Q7 2N4403 2K21 + U11C LM339 -- R83 221K TP29 + +5 VDC +5 VDC +5 VDC +5 VDC GND GND GND GND +15 VDC +15 VDC +15 VDC +15 VDC --15 VDC --15 VDC V UNR V UNR PRECH IF PRECH IF +5 VDC +5 VDC T3 IF T3 IF T2 IF T2 IF T1 IF T1 IF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 TP25 TP24 R51 AUTO TP21 TP20 N.U. TP26 TP22 TP23 ALE V UNR R87 R85 3K3 22 R81 3K3 +5 VDC R84 22 R80 22 R78 22 T1 IF: T1 to T2 Commutation T2 IF: Not Used T3 IF: Break Control 2K21 R107 2K21 R108 DL4 R79 3K3 A1 2K21 R109 A2 2K21 C48 22 uF U20 ULN2803 10 11 12 13 14 15 16 17 18 OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 COM IN8 IN7 IN6 IN5 IN4 IN3 IN2 IN1 GND 9 C53 1nF C54 1nF C11 14 C12 13 12 P22 A11 10 A21 3 30 29 A22 CS4 CS3 28 16 CS1 CS0 14 12 15 10 TP30 TP31 OP2B TLP621--4 4 OP2C TLP621--4 5 6 OP2D TLP621--4 7 8 R43 HLMP1700 3K3 R94 1 11 750 12 R98 SPARE1 SPARE1 RTN 13 SF 2K2 R97 2K2 14 R96 SF RTN 15 FL 2K2 R95 2K2 16 R102 FL RTN 17 18 R100 HS RTN 19 ST 2K2 R99 2K2 20 R106 ST RTN 21 T3 2K2 R105 2K2 22 R104 T3 RTN 23 T2 2K2 R103 2K2 24 T2 RTN 6 RL2 PRME15002 RDY1 7 5 10 8 2 +15 VDC 4 R46 3 HS 2K2 R101 2K2 RDY1 RTN RDY1 OUT 3 +5 VDC R42 2 10 35 SPARE2 RTN 2K2 R91 2K2 R44 R41 HLMP1700 10 R92 82 R77 750 4 SPARE2 2K2 R93 2K2 DL2 37 9 +15 VDC +15 VDC +5 VDC ERROR DL1 HLMP1700 3 TP32 TP34 DL3 40 39 57 38 36 43 42 41 1 2 9 TP28 TP33 TP35 TP27 16 7 8 OP2A TLP621--4 11 HS ST T3 T2 14 5 6 OP1D TLP621--4 13 SPARE2 SPARE1 SF FL 3 4 OP1C TLP621--4 15 CS2 27 4 OP1B TLP621--4 9 A12 1 2 11 P21 2 J4 OP1A TLP621--4 15 C55 1nF 8 ERROR CODE 7 RDY1 6 DISCH 5 PRECH BRAKE 4 3 T3 2 T2 T1 1 +5 VDC 16 C22 P11 P12 55 C56 1nF 8 X 4K7 C21 R110 +5 VDC +15 VDC +15 VDC --15 VDC 4 X HLMP1700 DL5 53 25 46 A0 DL6 68 59 RAW TP37 9 10 11 17 19 47 TP15 C49 470 uF 23 26 MODP2 MODA1 MODA2 C50 470 uF 8 34 MODP1 TP2 TP4 TP12 TP13 TP19 C51 470 uF 24 AR5 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 45 6 7 C52 10 nF 221 R48 221 U16 EP1810 20 21 22 48 49 50 51 54 5 32 33 C1 C2 +5 VDC A PD ( 0......7 ) 44 PWMC TP14 100nF R82 10K2 C46 1 uF PWM J3 52 56 ENuP 14 18 +5 VDC D30 1N4148 I. LIM TP11 R49 1K R52 1 100nF RSTuP Q8 2N4401 +5 VDC -- B C45 12 + U11B LM339 C38 R71 1K5 R70 1K 3 2 C57 100nF R69 1K5 U11D LM339 -- C +5 VDC UNR ERROR DRAC 1 1 GND C23 +15 VDC 100nF 1 NAME DATE DRAWING F. GARCIA 10/10/97 REVISED A. DIAZ 10/10/97 3 U11 LM339 12 C20 C CN 04/135 F. GARCIA 07/04/05 B CN 04/135 F. GARCIA 16/07/04 100nF A CN 02/174 F. GARCIA 07/11/02 REV DESCRIPTION ISSUED BY --15 VDC F E D DATE SEDECAL SHEET / OF 3/3 DWG: A3243--04 C B A CONTROL DRAC REV F E D C B A J1 +15 VDC VUNR CR5 1N4007 1 CR6 1N4007 2 3 REG1 7815 4 J3 220 VAC SW 1 IN TR1 F1 T 0.5 A CR1 1N4007 CR2 1N4007 OUT COM IN 4 +5 VDC 5 +5 VDC OUT COM 6 7 C3 10 uF 35 V C1 2200 uF 35 V 15 VAC REG2 7805 + C4 10 uF 35 V + 8 9 10 220 VAC 11 C2 2200 uF 35 V 15 VAC 0 VAC 2 F2 T 0.5 A CR3 1N4007 C5 10 uF 35 V CR4 1N4007 IN 3 R2 150K, 2w J2 --DC IN +DC IN GND +DC OUT 2 --DC OUT 12 +15 VDC 13 14 --15 VDC 15 VUNR COM OUT 16 --15 VDC REG3 7915 R1 150K, 2w DS1 HLMP1700 + F3 T 15 A 2 F4 T 15 A +5 VDC +5 VDC 4 GND GND GND GND +15 VDC +15 VDC +15 VDC +15 VDC --15 VDC --15 VDC VUNR VUNR 3 18 19 +5 VDC 20 21 FILT1 5 6 2 3 +5 VDC 17 CR7 1N4007 1 +5 VDC 22 9 CAR--DRAC 10 BUS 12 1 7 8 14 13 23 24 3 25 4 26 CR12 1N4007 5 +5 VDC +5 VDC T3 IF T3 IF T2 IF T1 IF: T1 to T2 Commutation T2 IF: Not Used T3 IF: Break Control T2 IF T1 IF T1 IF CR13 1N4007 2 CR14 1N4007 J4 1 J5 1 2 C6 220 nF 1000V 2 CR8 STTA1212DI 3 K1 KT2 K3 CR10 STTA1212DI 1 3 1 CR9 STTA1212DI VR1 V480LA20A 4 F CR11 STTA1212DI E D E CN 01/075 F. GARCIA 03/05/01 C, D CN 98/090, 99/94 F. GARCIA 15/02/00 B CN 98/025 F. GARCIA 09/02/98 A CN 98/018 F. GARCIA 05/02/98 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 27/09/97 REVISED A. DIAZ 27/09/97 SEDECAL SHEET / OF 1/1 DWG: A3240--05 E D C B A INTERFASE DRAC--HF REV F E D C B A 4 4 R1 680 15w ALL DIODES CL03--15 IN--1 CR1 CR2 CR3 3 CR4 C1 10 nF 12.5KV R2 150K 15w CR5 CR6 3 C2 10 nF 12.5KV R3 150K 15w IN--2 2 2 1 1 F E D REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 12/01/99 REVISED A. DIAZ 16/03/99 SHEET / OF SEDECAL INNERSCAN 1/1 DWG: A3109--01 REV CLAMPING Technical Publication CA-1036R2 Calibration HF Series Generators HF Series Generators Calibration REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 JAN 23, 2004 First edition 1 APR 1, 2005 Documentation upgrade 2 FEB 29, 2007 Calibration of optional 1000 mA station This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note CA-1036R2 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Calibration TABLE OF CONTENTS Section 1 2 Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Generator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1.1 Minimum Current Time Product (mAs) . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.1.2 Accuracy of Radiographic and Fluoroscopic Parameters . . . . . . . . . . 2 1.1.3 Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CALIBRATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1 Filament Stand-by Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Exposure Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.3 kV Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.4 Digital mA Loop Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.5 Digital mA Loop Open (X-Ray Tube Calibration) . . . . . . . . . . . . . . . . . . . . . . . . 16 2.5.1 Autocalibration of Digital mA Loop Open . . . . . . . . . . . . . . . . . . . . . . . . 16 2.5.2 Manual Calibration of Digital mA Loop Open . . . . . . . . . . . . . . . . . . . . . 21 AEC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2.6.1 Previous Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 2.6.2 Balance Adjustment for Three Field Detectors . . . . . . . . . . . . . . . . . . . 29 2.6.3 Optical Density Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2.6.4 kV Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 2.6.5 Photomultiplier RAD-AEC (Digital RAD) Adjustment (Optional) . . . . . 42 2.6.6 AEC Optical Density Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 2.7 Fluoro Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 2.8 ABC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 2.8.1 ABC System with PhotoMultiplier Tube . . . . . . . . . . . . . . . . . . . . . . . . . . 49 2.8.2 ABC System with TV Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 2.8.2.1 ABC System Adjustment with ABC Signal from TV Camera Compatible with the Generator . . . . . . . . . . . . . . . . . . . . . . . . . 56 2.8.2.2 ABC System Adjustment with ABC Signal from TV Camera not Compatible with the Generator . . . . . . . . . . . . . . . . . . . . . . 58 2.8.2.3 ABC System Adjustment with no ABC Signal from TV Camera 60 2.6 2.9 CA-1036R2 Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 i HF Series Generators Calibration ii CA-1036R2 HF Series Generators Calibration SECTION 1 INTRODUCTION This Calibration document provides information and procedures to perform all the adjustments required to establish an optimal performance of this Generator. Calibrate the Generator immediately after Configuration is completed. DO NOT SUPPLY THE MAIN POWER UNTIL SPECIFICALLY INSTRUCTED TO DO SO IN THIS DOCUMENT. THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER RETAIN A LARGE PORTION OF THEIR CHARGE FOR APPROX. 3 MINUTES AFTER THE UNIT IS TURNED OFF. Calibration data is entered in digital form and stored in a non-volatile memory chip (U3-EEPROM) located on the HT Controller Board, thus no battery back-up is required. Note CA-1036R2 . Calibration procedures must be performed in the order listed in this document. Perform only the sections required to calibrate this unit. 1 HF Series Generators Calibration 1.1 1.1.1 1.1.2 GENERATOR SPECIFICATIONS MINIMUM CURRENT TIME PRODUCT (mAs) • Minimum Current Time Product obtained at 0.1 s is 1 mAs. • Minimum Current Time Product within the specified ranges of compliance for linearity and constancy is 0.1 mAs. ACCURACY OF RADIOGRAPHIC AND FLUOROSCOPIC PARAMETERS Note . Specified accuracy does not include test equipment accuracy. PARAMETERS RAD FLUORO 1.1.3 ACCURACY (with 12 BITS HT Controller) kV ± (3% + 1 kV) mA ± (4% + 1 mA) Exposure Time ± (2% + 0.1 ms) kV ± (3% + 1 kV) mA ± 10% Exposure Time ± (1% + 20 ms) HV FREQUENCY The operating HV Frequency of this Generator is 25 kHz / 30 kHz. 1.1.4 DUTY CYCLE The Generator duty cycle is continuous, but limits should be set during installation depending on the capacity of the X-ray tube. 2 CA-1036R2 HF Series Generators Calibration SECTION 2 Note CALIBRATION PROCEDURES . Enter in GSM Program for Calibration procedures as described in the “Configuration” document. Enter and store calibration data in the Extended Memory Locations as described in Section 2.2 of the “Configuration” document. Record all the calibration data in the Data Book. Before calibration, bear in mind that: Note • For calibration and measure the kVp it is needed a Non-Invasive kVp Meter. • For calibration and measure mA or mAs it is needed a mAs Meter plugged to the banana connections on the HV Transformer (connect the mAs Meter for Digital mA Loops calibration). . Test points on the HT Controller Board can also be used to monitor the kV and mA readings but should not be used to calibrate the unit. These test points must be checked with scope: - mA test point is TP-5 and the scale factor is: with HT Controller Board A3000- xx (except - 44) (<1000 mA Generator) - from 10 to 80 mA, 1 volt = 10 mA - from 100 mA, 1 volt = 100 mA with HT Controller Board A3000- 44 (1000 mA Generator) - from 10 to 80 mA, 1 volt = 20 mA - from 100 mA, 1 volt = 200 mA - kV test point is TP-7 and the scale factor is 1 volt = 33.3 kV (0.3 volt = 10 kV) • CA-1036R2 Verify that dip switch 3024SW2-3 on the ATP Console CPU Board is in “On” position to permit the service mode. 3 HF Series Generators Calibration • DIP SWITCH Verify position of dip switches on the HT Controller Board during every calibration procedure: OPEN (OFF) CLOSED (ON) 3000SW2-2 Position during operation -- Enables Filament and Rotor Interlocks Disables Filament and Rotor Interlocks (this turns off the filament so no radiation will be produced during the exposure). 3000SW2-4 Position during operation -- Digital mA Loop Closed Digital mA Loop Open / Filament Current Constant Note . Only for Generators with Low Speed Starter (LF-RAC) (it does not apply to Generators with High Speed Starter - LV-DRAC): -- When the Digital mA Loop is open (dip switch 3000SW2-4 in “On”), the rotor runs for two minutes after releasing the handswitch button from “Preparation” position. After this time the rotor will brake (unless DC Brake is removed). -- When the Digital mA Loop is closed (dip switch 3000SW2-4 in “Off”), the rotor will brake after releasing the handswitch button from “Preparation” position (unless DC Brake is removed). • 2.1 4 Be sure that X-ray Tubes configured in E02 and E18 Memory Locations correspond to X-ray Tubes installed (refer to Configuration document). FILAMENT STAND-BY CURRENT Note . For RAD Only Generators, the Filament Stand-by value is auto-calibrated by the Generator and automatically stored into the respective Memory Locations (E01 and E17). Filament Stand-by values are not field changeable. Note . For RAD and Fluoro Generators, E17 Memory Location (”Fluoro Filament Setting”) sets maximum patient Entrance Skin Exposure Dose Rate. (Refer to Section 2.7 “Fluoro Calibration”). CA-1036R2 HF Series Generators Calibration 2.2 EXPOSURE TIME ADJUSTMENT The values stored in these Extended Memory Locations only affect to Exposure Times for techniques below 20 ms. The Memory Locations which affect short exposure times are: FUNCTION MEMORY LOCATION TUBE-1 TUBE-2 EXPOSURE TIME ADJUSTMENT - DELAY E13 E29 EXPOSURE TIME ADJUSTMENT - Ceq kV E15 E31 The generator has been optimized at the factory to produce correct exposures at the lower times (<20 ms.) Therefore do not change the value factory set for E13 and E29 Memory Locations and only adjust the value for E15 and E31 Memory Location according to the HV Cables length. The Exposure Time adjustment is calibrated by performing the following steps: CA-1036R2 1. Enter in calibration mode by pressing the “Manual Calibration” button on the GSM Program. Select an available workstation (WS) and press the “OK” button. 2. Select the E13 (or E29) Memory Location. Value in this Memory Location adjusts the time delay of the exposure. It is factory set for a value of 17, 18 or 19 (default value is “18”). Only read this value, do not change it. 3. Select the E15 (or 31) Memory Location. Value in this Memory Location is set in relation to the length in meters of one of the HV Cables (1 ft = 0.3048 m). Verify the HV Cable length in meters and set the following value: HV CABLE LENGTH VALUE TO SET IN MEMORY 4m 27 6m 31 9m 38 12 m 45 14 m 49 16 m 54 For another HV Cable length value = (2.2711 x cables length) + 17.744 4. Store the value of each Memory Location by pressing the “Store” button of the calibration panel. 5. Exit from calibration mode and record the new values in the Data Book. 6. Repeat the above calibration process for the second tube (memory locations E29 and E31). 5 HF Series Generators Calibration 2.3 KV LOOP Extended Memory Location E06 contains the calibration factor for kV Loop. Each number above or below of the indicated in the E06 memory location increases or decreases respectively the kV gain value. Note . Value in E06 Memory Location is only related to the Generator performance (it is not related to the X-ray Tube(s) or another components installed), so value in this Memory Location is factory adjusted. Only perform this procedure if the HT Controller Board and/or HV Transformer have been replaced in the unit. The kV Gain for kV Loop can be manually calibrated with a Non-Invasive kV Meter (recommended procedure) or Auto-calibrated with HV Bleeder. Manual Calibration of E06 Memory Location 1. 6 With the Generator power OFF: G Set Dip switch 3000SW2-2 on the HT Controller Board in “Off” position (enables Filament and Rotor Interlocks). G Set Dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). G Remove the link between the banana plug connections on the HV Transformer. Connect the mAs Meter to the banana plug connections to measure mA or mAs. G Place and center a Non-Invasive kVp Meter on the X-ray Tube output at the required SID (refer to the Non-Invasive kVp Meter documentation). 2. Enter in calibration mode by pressing the “Manual Calibration” button on the GSM Program. Select an available workstation (WS) and press the “OK” button. 3. Select the E06 Memory Location and read the calibration value by pressing the “Read” button. Enter the value “200” and store it by pressing the “Store” button. CA-1036R2 HF Series Generators Calibration 4. Calibrate manually the Filament Current Number for 80 kV / 200 mA combination, as indicated in the following steps (if it has not been previously calibrated). In calibration mode, Filament Current Numbers are shown on the calibration panel by pressing the “Read” button after selecting the respective kV / mA combination. They can be changed by pressing the “Increase” and “Decrease” buttons and stored by pressing the “Store” button of the calibration panel. Select 80 kV, 200 mA, Large Focus. Enter the value “344” as Filament Current Number (calibration value) and press the “Store” button. Make an exposure with these parameters. The mAs read on the mAs Meter must be the same mAs displayed on the calibration screen with a tolerance of ±0.1 mAs (tolerance of the parameter and mAs Meter). If the mAs is low, increase the filament number. If the mA is high (or “Generator Overload” Error is shown), decrease the filament number. Press the “Store” button before making a new exposure. Repeat until the mAs read is correct and the mA station is calibrated. CA-1036R2 7 HF Series Generators Calibration 5. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 6. Select: RAD Menu, 80 kV, 200 mA, 100 ms and Large Focus. Make an exposure and note the kV value at the end of the exposure. 7. If calibration of the kV Loop is correct (80 ±1 kV), record value “200” in the Data Book. 8. If calibration of the kV Loop is not correct: 9. 8 a. Exit from the “User Mode” screen by pressing the “Manual Calibration” button. Select the E06 Memory Location. Press the “Read” button to read the value stored. b. Increase or decrease the value to increase or decrease the kV respectively. Enter the new value and store it by pressing the “Store” button. c. Exit calibration mode and repeat the exposure (steps 5 and 6) to determine if the new value has had the proper effect, if not repeat step-8. d. When it is correct, record the new value for E06 Memory Location in the Data Book. After calibration of E06 Memory Location, remove the Non-Invasive kVp Meter. CA-1036R2 HF Series Generators Calibration Auto-Calibration of E06 Memory Location 1. 2. With the Generator power OFF: G Set Dip switch 3000SW2-2 on the HT Controller Board in “On” position (disables Filament and Rotor Interlocks). G Remove the HV Cables from the X-ray Tube and connect them to the HV Bleeder, then connect a short couple of HV Cables from the HV Bleeder to the X-ray Tube. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu. Select an available workstation (WS) and press the “OK” button. Then, select the E06 Memory Location and press the “OK” button. Confirm or leave the Auto-calibration by pressing the respective button (“Yes” or “No”) on the new screen. CA-1036R2 9 HF Series Generators Calibration Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button (“Confirm” or “Dismiss”) on the calibration screen. Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen. 10 3. Make an exposure (technique parameters are pre-programmed at 100 kV, 200 mA and 32 ms and they can be shown when pressing the “Prep” button). 4. Read the kVp measured with the HV Bleeder and enter this value on the kV Display by pressing the “kV Increase” or “kV Decrease” buttons. 5. Exit from Auto-calibration mode pressing the “Auto Calibration” button. At this moment, the Generator will calculate and store the new value in E06 Memory Location. Auto-calibration is deactivated and the process is finished when the screen shows the GSM menu. 6. Press the “Manual Calibration” button. Select an available workstation (WS) and press the “OK” button. Then, select the E06 Memory Location and read its new value on the Calibration Display. Record this value in the Data Book. 7. Exit calibration mode. 8. After calibration of E06 Memory Location: G Switch the Generator power OFF. G Remove the HV Bleeder and connect the HV Cables from the Generator directly to the X-ray Tube. CA-1036R2 HF Series Generators Calibration 2.4 DIGITAL mA LOOP CLOSED Extended Memory Locations E03 and E05 contain the calibration factor for Digital mA Loop Closed. Each number above or below the indicated in the Memory Locations increases or decreases respectively the mA gain value. Note . Values in E03 and E05 Memory Locations are only related to the Generator performance (they are not related to the X-ray Tube installed), so values in these Memory Locations are factory adjusted. Only perform this procedure if the HT Controller Board and/or HV Transformer have been replaced in the unit. The mA Gain for Digital mA Loop Closed is calibrated by performing the following steps: 1. 2. With the Generator power OFF, set: G Dip switch 3000SW2-2 on the HT Controller Board in “Off” position (enables Filament and Rotor Interlocks). G Dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). G Remove the link between the banana plug connections on the HV Transformer. Connect the mAs Meter to the banana plug connections to measure mA or mAs. Calibration of E03 and E05 Memory Locations is performed by means of the “Auto Calibration” menu. EACH TIME THAT AUTO-CALIBRATION IS ACTIVATED IN ONE OF THESE MEMORY LOCATIONS, CALIBRATION DATA STORED FOR THIS MEMORY LOCATION IS DELETED AND A NEW CALIBRATION FOR IT WILL BE REQUIRED. CA-1036R2 11 HF Series Generators Calibration 3. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu. Select an available workstation (WS) and press the “OK” button. Then, select the respective Memory Location (E03 or E05) and press the “OK” button. Confirm or leave the Auto-calibration by pressing the respective button (“Yes” or “No”) on the new screen. Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button (“Confirm” or “Dismiss”) on the calibration screen. 12 CA-1036R2 HF Series Generators Calibration Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen. 4. CA-1036R2 Calibrate E03 and E05 Memory Locations as described in the following pages. 13 HF Series Generators Calibration For Low mA stations (from 10 mA to 80 mA) (E03 Memory Location): 14 1. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu and select the E03 Memory Location. Confirm all the following screens. 2. When Auto-calibration is activated, “Auto Calibration” button is lighted and the “3.5 mAs” value is shown on the screen. 3. Perform the following steps: a. Make an exposure (technique parameters are pre-programmed at 80 kV, 32 mA and 100 ms and they can be shown when pressing the “Prep” button). b. Read the mAs measured on the mAs Meter. c. Read the Filament Current Number shown on the calibration panel. d. Increase or decrease the Filament Current Number (by pressing the “Increase” or “Decrease” buttons) to determine the correction needed to obtain a value between 3.00 and 4.00 mAs in the mAs Meter after making a new exposure. e. Repeat the above steps until a proper mAs value is obtained in the mAs Meter. 4. Enter the mAs value read in the mAs Meter (it must be a value between 3.00 and 4.00 mAs) in the mAs Display pressing the “mAs Increase” or “mAs Decrease” buttons. 5. Exit from Auto-calibration mode pressing the “Auto Calibration” button. At this moment, the Generator will calculate and store the new value in E03 Memory Location. Auto-calibration is deactivated and the process is finished when the screen shows the GSM menu. 6. Press the “Manual Calibration” button. Select an available workstation (WS) and press the “OK” button. Then, select the E03 Memory Location and read its new value on the Calibration Display. Record this value in the Data Book. 7. Exit calibration mode. CA-1036R2 HF Series Generators Calibration For High mA stations (from 100 mA) (E05 Memory Location): CA-1036R2 1. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu and select the E05 Memory Location. Confirm all the following screens. 2. When Auto-calibration is activated, “Auto Calibration” button is lighted and the “7.75 mAs” value is shown on the screen. 3. Perform the following steps: a. Make an exposure (technique parameters are pre-programmed at 80 kV, 125 mA and 64 ms (or 63 ms or 65 ms depending on Generator) and they can be shown when pressing the “Prep” button). b. Read the mAs measured on the mAs Meter. c. Read the Filament Current Number shown on the calibration panel. d. Increase or decrease the Filament Current Number (by pressing the “Increase” or “Decrease” buttons) to determine the correction needed to obtain a value between 7.00 and 8.50 mAs in the mAs Meter after making a new exposure. e. Repeat the above steps until a proper mAs value is obtained in the mAs Meter. 4. Enter the mAs value read in the mAs Meter (it must be a value between 7.00 and 8.50 mAs) in the mAs Display pressing the “mAs Increase” or “mAs Decrease” buttons. 5. Exit from Auto-calibration mode pressing the “Auto Calibration” button. At this moment, the Generator will calculate and store the new value in E05 Memory Location. Auto-calibration is deactivated and the process is finished when the screen shows the GSM menu. 6. Press the “Manual Calibration” button. Select an available workstation (WS) and press the “OK” button. Then, select the E05 Memory Location and read its new value on the Calibration Display. Record this value in the Data Book. 7. Exit calibration mode. 8. After calibration of E03 and E05 Memory Locations: G Switch the Generator power OFF. G Disconnect the mAs Meter to the banana plug connections. G Re-install the link between the banana plug connections on the HV Transformer. 15 HF Series Generators Calibration 2.5 DIGITAL mA LOOP OPEN (X-RAY TUBE CALIBRATION) To achieve the most accurate calibration, this procedure has to be automatically performed by the Generator (Auto-calibration). Calibration procedure will be manually performed by the field engineer only if Auto-calibration is not possible. Two different methods are described in this section: Auto-calibration and Manual Calibration. Digital mA Loop Open is calibrated by performing the following steps: 1. 2.5.1 With the Generator power OFF, set: G Dip switch 3000SW2-2 on the HT Controller Board in “Off” position (enables Filament and Rotor Interlocks). G Dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). 2. Turn the Generator ON. 3. Perform the Auto-calibration procedure as described in Section 2.5.1 for each X-ray Tube in the system. AUTO-CALIBRATION OF DIGITAL mA LOOP OPEN Auto-calibration of the Filament Current Numbers is divided in two separated procedures related to the mA stations configured for the Small or Large Focal Spots. It is recommended to start with the Small Focal Spot (first group) and continue with the Large Focal Spot (second group). EACH TIME THAT AUTO-CALIBRATION IS ACTIVATED IN A mA STATION (OR IN “E01” MEMORY LOCATION), ALL THE FILAMENT CURRENT NUMBERS OF THE SELECTED FOCAL SPOT ARE AUTOMATICALLY SET TO “344”. SO A NEW COMPLETE CALIBRATION OF THE FILAMENT CURRENT NUMBERS FOR THIS FOCAL SPOT WILL BE REQUIRED. 16 CA-1036R2 HF Series Generators Calibration Auto-calibration starts with the minimum available mA station for the selected Focal Spot at 50 kV and follows with the other combinations of mA stations for the selected Focal Spot at 80 kV, 120 kV and 40 kV. 1. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu. 2. Select an available workstation (WS) of the X-ray Tube to be calibrated and press the “OK” button. This workstation has to be one of the previously configured as “Direct”. 3. Select the Small Focal Spot by pressing the “Small” button and then press the “OK” button. Confirm or leave the Auto-calibration by pressing the respective button (“Yes” or “No”) on the new screen. CA-1036R2 17 HF Series Generators Calibration 18 4. Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button (“Confirm” or “Dismiss”) on the calibration screen. 5. Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen. At this moment, the Generator has checked the mA stations available for the Small Focal Spot. CA-1036R2 HF Series Generators Calibration 6. Check that the Heat Units capacity available for the X-ray Tube is 100% or nearly (HU 0% displayed on the screen). BEFORE MAKING ANY EXPOSURE IN AUTO-CALIBRATION, VERIFY THAT THE LINK BETWEEN THE BANANA PLUG CONNECTIONS ON THE HV TRANSFORMER IS INSTALLED. 7. Note . Keep fully pressed the Handswitch button to perform continuous exposures. In Auto-calibration mode, all technique parameters are factory pre-programmed and they can not be changed. Auto-calibration can be paused momentarily releasing the Handswitch button, whenever there is not an exposure in process. Do not exit from Auto-calibration before the procedure has been completed. Note . Auto-calibration can be cancelled by pressing the “Auto Calibration” button. A message on the screen informs that Auto-calibration has been cancelled and after a while the screen shows the GSM menu. If during Auto-calibration process, any error indication is shown momentarily (such as “Tube Overload”, etc.), it means that Generator can not calibrate in this moment the selected kV / mA combination (because anode overheated, space charge, Generator power limit, etc.). In this case, the Generator will continue with Auto-calibration of the following available kV / mA combinations for the selected Focal Spot. At the end of the process it will try to calibrate or calculate the combinations previously uncalibrated. If the Heat Units value displayed is more than 60%, exposures are inhibited momentarily and message “Tube too hot” is shown on the screen. This message will disappear and exposures can be made again when the X-ray Tube begins to cool and recovers the Heat Units capacity. At this point, it is recommended to wait until the Heat Units value displayed are close to the 20% before making any exposure. CA-1036R2 19 HF Series Generators Calibration Generator tries to calibrate each kV / mA combination for ten (10) attempts (maximum). If calibration is cancelled (after ten attempts), message “Auto calibration failure” is shown on the screen until press the “Auto Calibration” button to exit from Auto-calibration mode and go back to the GSM menu. Calibration can be also cancelled due to space charge during calibration of the lowest kV at the highest mA stations for the Focal Spot selected, so message “Auto calibration failure” is also shown on the screen until press the “Auto Calibration” button to exit from Auto-calibration mode and go back to the GSM menu. ONLY IF AUTO-CALIBRATION IS CANCELLED DUE TO “AUTO CALIBRATION FAILURE”, CONTINUE THE AUTO-CALIBRATION PROCEDURE FOR THE OTHER FOCAL SPOT. CHECK AT THE END OF THE AUTO-CALIBRATION PROCEDURE WHICH kV / mA COMBINATIONS HAVE NOT BEEN AUTO-CALIBRATED FOR EACH FOCAL SPOT (THESE COMBINATIONS HAVE THE FILAMENT CURRENT NUMBER SET TO “344”). MANUALLY CALIBRATE THESE kV / mA COMBINATIONS AS EXPLAIN IN SECTION 2.5.2. When Auto-calibration is successfully performed, message “Auto Calibration OK” is shown on the screen until press the “Auto Calibration” button to exit from Auto-calibration mode and go back to the GSM menu. 8. Repeat the same procedure for the Large Focal Spot. Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu. Select an available workstation (WS) of the X-ray Tube to be calibrated and press the “OK” button. This workstation has to be one of the previously configured as “Direct”. Select the Large Focal Spot by pressing the “Large” button and then press the “OK” button. Confirm or leave the Auto-calibration by pressing the respective button on each screen. Auto-calibration is activated when the “Auto Calibration” button is lighted. At this moment, the Generator has checked the mA stations available for the Large Focal Spot. Before starting the exposures, it is recommended to wait until the Heat Units value displayed are close to the 20%. 20 CA-1036R2 HF Series Generators Calibration 9. After performing both procedures (for Small and Large Focal Spots), enter in “Manual Calibration” mode and select each combination of the available mA stations for each Focal Spot at the kV break points (40, 50, 80 and 120 kV). Press the “Read” button to read on the calibration panel the new value of the Filament Current Number stored for each combination and record the new values in the Data Book. Note that the highest mA station for Small Focal Spot may have numbers larger than the lowest mA station for Large Focal Spot. This is normal. 2.5.2 10. Exit from calibration mode. 11. Perform the Auto-calibration procedure for the second X-ray Tube. 12. Turn the Generator power OFF and set Dip Switch 3000SW2-4 on the HT Controller Board in “Off” position (Digital mA Loop Closed). MANUAL CALIBRATION OF DIGITAL mA LOOP OPEN This procedure describes the Manual calibration of all the Filament Current Numbers. It has to be also used to calibrate the kV / mA combinations not performed during Auto-calibration procedure because it has not been completed. These combinations have the Filament Current Number set to “344”, so only these combinations have to be manually calibrated as described in this procedure. If Auto-calibration for one of the Focal Spots has been successful, it is only required to perform the manual calibration of the mA station do not calibrate for the other Focal Spot. Manual Calibration is initiated at the 80 kV break point by entering the appropriate Filament Current Number for the proper tube current at each selectable mA. Calibration at the other kV break points (40, 50, 80 and 120 kV) are obtained by adding or subtracting values as indicated in Table 2-1. Although the suggested values (Table 2-1) could change depending on the X-ray tube used, entering those values will approximate accurate calibration without making excessive exposures. In “Manual Calibration” mode, the Filament Current Numbers are shown on the calibration panel by pressing the “Read” button after selecting the respective kV / mA combination. The value can be changed by pressing the “Increase” or “Decrease” buttons of the calibration panel and stored by pressing the “Store” button. Note that in calibration mode, only the mA stations and kV (at the break points) can be selected. CA-1036R2 21 HF Series Generators Calibration Table 2-1 mA Calibration Numbers Change FILAMENT CURRENT NUMBERS AT kV BREAK POINT mA A STATION 40 50 80 120 10 A1+7 A1+6 A1 A1 --5 12.5 A2+7 A2+6 A2 A2 --5 16 A3+7 A3+6 A3 A3 --5 20 A4+7 A4+6 A4 A4 --5 25 A5+7 A5+6 A5 A5 --5 32 A6+7 A6+6 A6 A6 --5 40 A7+7 A7+6 A7 A7 --5 50 A8+7 A8+6 A8 A8 --5 64 (or 63 or 65) A9+7 A9+6 A9 A9 --5 80 A10+7 A10+6 A10 A10 --5 100 A11+10 A11+8 A11 A11 --7 125 A12+10 A12+8 A12 A12 --7 160 A13+10 A13+8 A13 A13 --7 200 A14+10 A14+8 A14 A14 --7 250 A15+10 A15+8 A15 A15 --7 320 A16+14 A16+11 A16 A16 --9 400 A17+14 A17+11 A17 A17 --9 500 A18+14 A18+11 A18 A18 --9 640 (or 630 or 650) A19+14 A19+11 A19 A19 --9 800 A20+14 A20+11 A20 A20 --9 1000 A21+14 A21+11 A21 A21 --9 Note.-- The mA station values depends on the Generator model. Some models do not contain all the mA stations listed above. 22 CA-1036R2 HF Series Generators Calibration 1. With the Generator power OFF, set: G Dip switch 3000SW2-2 on the HT Controller Board in “Off” position (enables Filament and Rotor Interlocks). G Dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). G Remove the link between the banana plug connections on the HV Transformer. Connect the mAs Meter to the banana plug connections to measure mA or mAs. 2. Turn the Generator ON and enter in calibration mode by pressing the “Manual Calibration” button on the GSM menu. 3. Select an available workstation (WS) of the X-ray Tube to be calibrated and press the “OK” button. This workstation has to be one of the previously configured as “Direct”. 4. Check that the Heat Units available for the X-ray Tube is 100% or nearly (HU 0% displayed on the screen). 5. Accordingly to X-ray tube ratings or maximum Generator power, check which kV / mA combinations in Table 2-1 are allowed. If error “Tube Overload” is shown after selection of a kV / mA combination, it means this combination is not allowed for the selected X-ray Tube. In calibration mode, if Generator power is exceeded by a kV / mA combination selection, error “E-16” is shown after “Preparation”. Reset this error by pressing the “Reset Error” button. Note which combinations in Table 2-1 can not be calibrated by making exposures (combinations not allowed due to Tube rating, maximum Generator power, space charge, etc.) and the Exposure Time assigned to these combinations in calibration mode. 6. CA-1036R2 Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. Select the mA station and Exposure Time of each kV / mA combination not allowed. Increase or decrease the kV value as required to determine the kV value allowed nearest to the kV value of the combination. Note the kV value allowed in the respective cell of Table 2-1. 23 HF Series Generators Calibration 7. Exit from the “User Mode” screen by pressing the “Manual Calibration” button. Select 80 kV and lowest mA station available (first combination available). Enter a Filament Number of “344” for this combination. 8. Make an exposure. The mAs read on the mAs Meter must be the same mAs displayed on the calibration screen with a tolerance of ± 0.1 mAs (tolerance of the parameter and mAs Meter). If the mAs read is close to zero, increase the filament number in big steps (a.e. increase values in 40). As the mAs read is close to the mAs displayed on the Console, increase (or reduce) the filament number in smaller steps (a.e. increase value in 30, 20, 10, ...). If the mAs is low, increase the filament number. If the mA is high, decrease the filament number. Press the “Store” button before making a new exposure. Repeat until the mA station is calibrated. Note . Press the “Store” button to store the new data (filament number) before selecting the next kV or mA stations. Calibration data (presently in memory) may or may not be close to your requirements. If it is not close, the potential exists to damage the X-ray tube (i.e. too much mA). Thus, as you start the mA calibration procedure note how close or how far off the mA break points are. If a large adjustment (more than 40 points) is required at the low mA stations, make estimated adjustments to the high mA stations before those exposures are made. 9. Select the next mA station at 80 kV. Before making any exposure, enter as filament number the value calibrated for the previous mA station increased in 10. If the mAs is low, increase the filament number. If the mA is high, decrease the filament number. Press the “Store” button before making a new exposure. Repeat until the mA station is calibrated. 24 CA-1036R2 HF Series Generators Calibration 10. Complete the calibration process for all mA stations at 80 kV as described before. When select the first mA station for the Large Focal Spot, enter as a filament number the value calibrated for the first mA station for the Small Focal Spot. Note that the highest mA station for Small Focal Spot may have numbers larger than the lowest mA station for Large Focal Spot. This is normal. Press the “Read” button to read on the calibration panel the new value of the Filament Current Number stored for each mA station at 80 kV. Record the new values in the Data Book. Note . When highest mA stations of the Generator can not be calibrated at 80 kV due to insufficient filament current (the filament current number has reached the maximum number (999)), replace on the Filament Board (A3004--09/10) the Resistor R11 for another resistor with 1.4 Ω / 5 W, and place Jumper JP1 in position “A”. Then rename the Filament Board as A3004--11. ATTENTION: After doing this modification reduce the value of all the filament current numbers (column for 80 kV) at the 25% and perform the calibration procedure again (from step-5). Note 11. Complete the calibration process for the remaining kV / mA combinations using Table 2-1 as a guide. It is not necessary to make exposures to do this. Compute the value for all the kV break points of each available mA station although the Generator power can not reach all the kV / mA combinations. Select the corresponding kV / mA combination and enter the computed value. 12. Check calibration at all break points (making exposures) and correct any calibration points as needed. . If “Tube Overload” error is shown directly after selection of an allowed combination (refer to step-5.), wait until the X-ray tube anode cools down to permit the calibration of the mA station. 13. CA-1036R2 Recalculate the values of the non-allowed combinations in accordance to the new values obtained by exposures. (Refer to Table 2-1). 25 HF Series Generators Calibration 14. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. Select the mA station, Exposure Time and kV value noted for each kV / mA combination not allowed (refer to step-6.). Check calibration at these kV / mA combinations by making exposures. If needed, enter in calibration mode and correct the Filament Current Number of the respective kV / mA combination not allowed. 15. Exit from the “User Mode” screen by pressing the “Manual Calibration” button. In calibration mode, select each combination of the available mA stations at the kV break points (40, 50, 80 and 120 kV). Press the “Read” button to read on the kV Display the new value of the Filament Current Number stored for each combination. Record the new values in the Data Book. Note that the highest mA station for Small Focal Spot may have numbers larger than the lowest mA station for Large Focal Spot. This is normal. 26 16. Exit calibration mode. 17. If required, perform the calibration procedure for the second X-ray Tube. 18. After calibration of Filament Current Numbers: G Switch the Generator power OFF. G Disconnect the mAs Meter to the banana plug connections. G Re-install the link between the banana plug connections on the HV Transformer. G Set Dip Switch 3000SW2-4 on the HT Controller Board in “Off” position (Digital mA Loop Closed). CA-1036R2 HF Series Generators Calibration 2.6 AEC CALIBRATION This section describes the adjustments needed to calibrate the AEC according to the customer input. Therefore, AEC exposures will be made during the calibration process in order to insure AEC functionality. The Optical Density is controlled by the values stored in the respective memory locations. These values are influenced by film speed, screen speed, dark room procedures and customer requirements. Use a homogeneous Phantom with enough density to produce an exposure of 100 ms, the AEC will be calibrated to produce a density of 1.0 (or the customer preference Optical Density) at 70 kV, and then AEC tracking will be adjusted to produce the same density at 55 kV, 90 kV and 110 kV. Note . For AEC calibration, use the same Film and Cassettes used by the customer. AEC calibration must be performed using the Medium Film/Screen speed combination. The Medium Film/Screen speed has to be double of the Slow and half of the Fast (e.g. 200--Slow, 400--Medium, 800--Fast). Note . When using CR (Computer Radiography) or DR (Digital Radiography) instead of measuring Optical Density: -- measure the Image Gray level by using the needed software tools inside each application (refer CR or DR documentation). -- or measure the Dose level: -- For CR, placing the Dosimeter as close as possible to the Cassette and centered with the Central Area of the Ion Chamber. -- For DR, placing the Dosimeter as close as possible to the Panel, centered with the Central Area of the Ion Chamber and with the Grid removed. The following table indicates the Memory Locations related to AEC Calibration. FUNCTION CA-1036R2 MEMORY LOCATION AEC-1 CALIBRATION E04 AEC-1 TRACKING E08 AEC-2 CALIBRATION E09 AEC-2 TRACKING E10 AEC-3 CALIBRATION E20 AEC-4 CALIBRATION / PHOTOMULTIPLIER AEC CALIBRATION E23 AEC-3 and AEC-4 TRACKING (equal value for both) E24 AEC DENSITY SCALE E12 27 HF Series Generators Calibration Illustration 2-1 Automatic Exposure Control DAC Jumper Adjustment (Potentiomer) ATP Console CPU Microprocessor COMPARATOR V ref V out Reference AEC STOP Ramp (from Ion Chamber) Data Bus to cut the exposure EXP ORDER STRT DR DAC Vout (Reference) (calibration data setting) Ion Chamber Output EXP Start AEC STOP (AEC CONTROL PCB) AEC Function Waveform 2.6.1 EXP Stop PREVIOUS CHECKS Make sure the automatic processor works correctly, and the concentration and temperature of the solutions comply with manufacturer specifications. Obtain a sensitometric curve to determine gamma (γ) of the film and the solution quality. The procedure normally requires a sensitometer, but if it is not available proceed as follows: 1. Make two exposures using the same kV and Film/Screen combination (medium is recommended) but with different mAs settings, mAs(f1) and mAs(f2). 2. Develop and measure the Density (d) of each, d(f1) and d(f2). 3. Determine gamma (γ) by the formula: γ= d(f2) − d(f1) log 10 mAs(f2) mAs(f1) Gamma (γ) must be between 2 and 3, if not change or renew solutions. 28 CA-1036R2 HF Series Generators Calibration 2.6.2 BALANCE ADJUSTMENT FOR THREE FIELD DETECTORS Note CA-1036R2 . Some Ion Chambers does not provide balance potentiometers for Three Field Detectors. Continue calibration process in Section 2.6.3 “Optical Density Adjustment”. 1. Set the Master Gain potentiometer of the Ion Chambers to mid range (refer to Ion Chamber documentation). 2. Set the following jumper on the AEC Control Board to position A: JP3 for Board A3012--x1/x2/x5 or JP2 for Board A3012--x6/x7/x9. 3. Set SID at the Focal Distance of the Grid installed in the Table Bucky (usually 100 cm) or in the Vertical Bucky Stand (usually 150 cm). 4. Collimate the X-ray beam so that it completely covers all three fields but does not extend beyond limits of the phantom. 5. Place Copper plates (or equivalent homogeneous phantom) in the Collimator Filter Holder: 1.5 mm for SID of 100 cm, 1 mm for SID 150 cm. (1 mm Copper ≃ 10 cm Plexiglass or Water). 6. Enter in calibration mode and verify that AEC Calibration number in E04, E09, E20 and E23 Memory Locations is 70. The range for AEC calibration numbers are from 20 to 120. Exit from calibration mode. 7. Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 29 HF Series Generators Calibration 8. 30 Select on the Console: G RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. CA-1036R2 HF Series Generators Calibration 9. Note CA-1036R2 . Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary, change the Copper thickness or mA station and make the exposure again. The “Actual Exposure Parameters” area shows the last exposure parameters when: exposure is finished by the AEC, exposure is aborted by releasing the exposure control, or after pressing the “Reset Error” button. 10. Deselect “Center Area” and select “Left Area”. Make an exposure without film in the cassette and record the Exposure Time. If this time is not equal to the “Center Area” time (± 7%), check that the Ion Chamber is parallel to the X-ray Tube and make an exposure again. If it is parallel, adjust “Left Area” balance potentiometer to increase or decrease Exposure Time. Repeat this process until both Exposure Times for “Center Area” and “Left Area” are equal. 11. Deselect “Left Area” and select “Right Area”. Make an exposure without film in the cassette and record the Exposure Time. If this time is not equal to the “Center Area” time (± 7%), adjust “Right Area” balance potentiometer to increase or decrease Exposure Time. Repeat process until both Exposure Times for “Center Area” and “Right Area” are equal. 12. Check that the three scan Areas have equal Exposure Time (± 7%): G “Center Area” with “Left Area”, “Center Area” with “Right Area”, and “Left Area” with “Right Area”. G All three Areas. 13. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 14. Repeat the above steps for all the Ion Chambers installed with the Generator. 31 HF Series Generators Calibration 2.6.3 OPTICAL DENSITY ADJUSTMENT Note . The Film Optical Density must be measured always on the same point for all the X-ray Films developed during this procedure. The recommended point is on the central axis of the Film with relation of the Anode and Cathode and as close as possible to center of the Film. Illustration 2-2 How to measure the Film Optical Density A K USEFUL BEAM FILM DENSITOMETER R 32 CA-1036R2 HF Series Generators Calibration ION CHAMBERS WITH DETECTOR GAIN SWITCHES OR WITH POTENTIOMETER 1. Set the Detector Gain switches (or gain potentiometer) of the Ion Chamber to mid range (refer to Ion Chamber documentation). (If the Ion Chamber is provided with the Generator, this adjustment is Factory set.) The following tables indicate the switch position for the “Vacutec” Ion Chamber (Factory set). VACUTEC ION CHAMBER -- BAK 70 151 with Amplifier 70 901 SWITCH POSITION GAIN SW1 SW2 SW3 0.1 V / μGy (10 V≃ 100 μGy) OFF OFF OFF 0.5 V / μGy (10 V≃ 20 μGy) ON OFF OFF 1 V / μGy (10 V≃ 10 μGy) OFF ON OFF 2 V / μGy (10 V≃ 5 μGy) OFF OFF ON OUTPUT SIGNAL SW4 Positive ON Negative OFF NORMAL FACTORY SELECTION: 1 V / μGy (10 V≃ 10 μGy) - Positive OFF ON OFF ON VACUTEC DIGITAL ION CHAMBER -- BAK 70 151 with Amplifier 70 902 SWITCH POSITION GAIN OUTPUT SIGNAL SW1 SW2 SW3 SW4 0.1 V / μGy (10 V≃ 100 μGy) OFF OFF OFF OFF 0.5 V / μGy (10 V≃ 20 μGy) OFF OFF OFF ON 1 V / μGy (10 V≃ 10 μGy) OFF OFF ON OFF 2 V / μGy (10 V≃ 5 μGy) OFF ON OFF OFF 4 V / μGy (10 V≃ 2.5 μGy) ON OFF OFF OFF Positive or Negative polarity of the ramp signal is selected with a switch at the Ramp Module. The Ramp Module is a 9-pin Sub-D connector plugged to the Ion Chamber cable. Positive polarity of the ramp signal is factory set. NORMAL FACTORY SELECTION: 1 V / μGy (10 V≃ 10 μGy) - Positive CA-1036R2 OFF OFF ON OFF 33 HF Series Generators Calibration 2. Set the following jumper on the AEC Control Board to position A: JP3 for Board A3012--x1/x2/x5 or JP2 for Board A3012--x6/x7/x9. 3. Set SID at the Focal Distance of the Grid installed in the Table Bucky (usually 100 cm) or in the Vertical Bucky Stand (usually 150 cm). 4. Collimate the X-ray beam so that it completely covers all three fields but does not extend beyond limits of the phantom. 5. Place Copper plates (or equivalent homogeneous phantom) in the Collimator Filter Holder: 1.5 mm for SID of 100 cm, 1 mm for SID 150 cm. (1 mm Copper ≃ 10 cm Plexiglass or Water). 6. Enter in calibration mode and verify that AEC Calibration number in E04, E09, E20 and E23 Memory Locations is 70. The useful range for AEC calibration numbers is from 20 to 120. Exit from calibration mode. 7. Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 8. Select on the Console: 9. Note 34 . G RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary, change the Copper thickness (or if needed change the mA station) and make the exposure again. The “Actual Exposure Parameters” area shows the last exposure parameters when: exposure is finished by the AEC, exposure is aborted by releasing the exposure control, or after pressing the “Reset Error” button. CA-1036R2 HF Series Generators Calibration 10. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure, develop the film and check the Optical Density, it should be 1.0 (or the customer preference O. Density). 11. To change the density: G For Ion Chamber with Gain switches: -- If the Optical Density obtained is 33% above of the desired density, increase the gain with the switches. Repeat step-10. -- If the Optical Density obtained is 33% below of the desired density, decrease the gain with the switches. Repeat step-10. -- If the Optical Density obtained is in between 33% of the desired density, change the AEC calibration number. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and in calibration mode set the new AEC calibration number for the respecetive Memory Location (E04, E09, E20 or E23). The Optical Density increases / decreases when the calibration number is increased / decreased. Then enter in “User Mode” screen and repeat step-10. G Note CA-1036R2 . For Ion Chamber with Master Gain potentiometer, adjust this potentiometer until the desired density is obtained by repeating step-10. If the adjustment is not achieved with the Master Gain potentiometer, change the AEC calibration number. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and in calibration mode set the new AEC calibration number for the respecetive Memory Location (E04, E09, E20 or E23). The Optical Density increases / decreases when the calibration number is increased / decreased. Then enter in “Go to User Mode” screen and repeat step-10. The AEC accuracy is better in all the useful range as the AEC calibration number is closer to 70. 12. Repeat the above steps for all the Ion Chambers installed with the Generator. 13. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 14. Record all the values for the Memory Locations in the Data Book. 35 HF Series Generators Calibration ION CHAMBERS WITHOUT DETECTOR GAIN SWITCHES OR WITHOUT POTENTIOMETER Note 36 1. Set the following jumper on the AEC Control Board to position B: JP3 for Board A3012--x1/x2/x5 or JP2 for Board A3012--x6/x7/x9. 2. Set to mid range, the following potentiometer on the AEC Control Board: R10 for Board A3012--x1/x2/x5 or R22 for Board A3012--x6/x7/x9. . The density adjustment of ALL the Ion Chambers in the system are affected by this potentiometer. 3. Set SID at the Focal Distance of the Grid installed in the Table Bucky (usually 100 cm) or in the Vertical Bucky Stand (usually 150 cm). 4. Collimate the X-ray beam so that it completely covers all three fields but does not extend beyond limits of the phantom. 5. Place Copper plates (or equivalent homogeneous phantom) in the Collimator Filter Holder: 1.5 mm for SID of 100 cm, 1 mm for SID 150 cm. (1 mm Copper ≃ 10 cm Plexiglass or Water). 6. Enter in calibration mode and verify that AEC Calibration number in E04, E09, E20 and E23 Memory Locations is 70. The useful range for AEC calibration numbers is from 20 to 120. Exit from calibration mode. 7. Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 8. Select on the Console: G RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. CA-1036R2 HF Series Generators Calibration 9. Note CA-1036R2 . Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected. The “Actual Exposure Parameters” area shows the last exposure parameters when: exposure is finished by the AEC, exposure is aborted by releasing the exposure control, or after pressing the “Reset Error” button. 10. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 11. Repeat the above steps for each Ion Chamber. 12. Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 13. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure (use the final Copper thickness and the selected mA station noted before), develop the film and take note of the Optical Density measured for each Ion Chamber. 14. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 15. Repeat steps 12. and 13. for each Ion Chamber. 37 HF Series Generators Calibration 16. Take the maximum and minimum value of the O. Densities measured before, sum them and divide the result by two. Subtract this value from density 1.0 (or the customer preference O. Density) to obtain the O. Density difference. O.D. difference = O.D. customer preference -- O.D. max + O.D. min 2 Calculate the new O. Density by adding the O. D. difference (with its sign + or --) to the value of the O. Density measured for the Ion Chamber closer to 1.0 (or the customer preference O. Density). new O.D. = O.D. mesured + (O.D. difference) For this Ion Chamber, adjust the potentiometer (turning it clockwise will decrease the O. Density) R10 for Board A3012--x1/x2/x5 or R22 for Board A3012--x6/x7/x9 (at least one turn). Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. Make another exposure, develop the film and check the Optical Density. Repeat this action (adjusting the potentiometer and making exposures) until the new Optical Density (calculated before) for this Ion Chamber is obtained. 17. The Optical Density for each Ion Chamber has to be adjusted to 1.0 (or the customer preference O. Density). Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and in calibration mode select the AEC calibration number for the respective Memory Location (E04, E09, E20 or E23). Change the AEC calibration number: The Optical Density increases / decreases when the calibration number is increased / decreased. Then enter in “Go to User Mode” screen. Make another exposure, develop the film and check the Optical Density. Repeat this action (changing the respective Memory Location and making exposures) until the desired Optical Density is obtained. Note 38 . The AEC accuracy is better in all the useful range as the AEC calibration number is closer to 70. 18. Repeat step-17. until the desired Optical Density for each Ion Chamber is obtained. 19. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 20. Record all the values for the Memory Locations in the Data Book. CA-1036R2 HF Series Generators Calibration 2.6.4 kV COMPENSATION To maintain constant AEC Optical Density regardless of the kV at which a film is exposed, the Generator provides kV compensation. (Refer to Illustration 2-3) Perform the following steps to determine whether or not AEC Tracking of Optical Density must be adjusted. CA-1036R2 1. Enter in calibration mode and verify that AEC Tracking number in E08, E10 and E24 Memory Locations is “0”. Exit from calibration mode. 2. Enter in calibration mode selecting a Workstation configured for the Ion Chamber to be calibrated. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. 3. Select on the Console: G RAD Menu: 55 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. 4. Make an exposure without film in the cassette and check that the Exposure Time is lower than 1 second. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 55 kV. 5. Select 90 kV. Make an exposure without film in the cassette and check that the Exposure Time is higher than 20 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 90 kV. 6. Select 110 kV. Make an exposure without film in the cassette and check that the Exposure Time is higher than 20 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 110 kV. 7. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure at 55 kV and 90 kV (use the final Copper thickness and the selected mA station noted before for each kV), develop the film and measure the Optical Density obtained with those exposures. Check that the film variation range is the same ±0.2 of the Optical Density (±20% of Image Gray Level / Dose Level with CR or DR) obtained before at 70 kV (Optical Density Adjustment -- Section 2.6.3). 39 HF Series Generators Calibration If the variation value is not ±0.2 of the Optical Density (±20% of Image Gray Level / Dose Level with CR or DR) calculate the new value for the AEC Tracking number in each Memory Location in the following manner: 8. Note . G If the Optical Density at 55 kV has to be decreased and the Optical Density above 70 kV has to be increased then increase the Tracking value in one. G If the Optical Density at 55 kV has to be increased and the Optical Density above 70 kV has to be decreased then decrease the Tracking value in one. A tracking value of 10 will have no effect on AEC density (used in solid state detectors). a. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and in calibration mode select the respective Memory Location (E08, E10 or E24). b. Values for AEC Tracking range is from --10 to +10. Determine the correct value for the needed AEC Tracking change. AEC-kV TRACKING CURVE +10 +9 +8 +7 +6 +5 +4 +3 +2 +1 0 --1 --2 --3 --4 --5 --6 --7 --8 --9 --10 VALUE TO ENTER IN THE MEMORY LOCATION 10 9 8 7 6 5 4 3 2 1 0 255 254 253 252 251 250 249 248 247 246 c. 9. Note . Enter the new value and store it. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button and repeat this process from step-7. until the desired density compensation is obtained. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure at 110 kV (use the final Copper thickness and the selected mA station noted before for 110 kV), develop the film and measure the Optical Density obtained with those exposures. Check that the film variation range is the same ±0.2 of the Optical Density (±20% of Image Gray Level / Dose Level with CR or DR) obtained before at 70 kV (Optical Density Adjustment -- Section 2.6.3). If the variation value is not ±0.2 repeat step-8. Calibration of AEC Tracking at 110 kV modifies the adjustment done at 55 kV and 90 kV. Repeat exposures of step-7. and check that they are correct. In case that the AEC Tracking at 110 kV places the adjustment at 55 kV and 90 kV out of range, choose the AEC Tracking value more convenient for the application. 40 CA-1036R2 HF Series Generators Calibration 10. Repeat the above steps for all the Ion Chambers installed with the Generator. 11. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. 12. Record all the values for the Memory Locations in the Data Book. Illustration 2-3 AEC kV Tracking Curve 250 DAC OUTPUT in byte (8 Bit) (U3-2 of AEC Control Board) 200 150 100 10 70 8 6 50 4 2 0 --2 --4 0 --6 --8 --10 --50 40 50 60 70 80 90 100 110 120 130 140 150 kV CA-1036R2 41 HF Series Generators Calibration 2.6.5 PHOTOMULTIPLIER RAD--AEC (DIGITAL RAD) ADJUSTMENT (OPTIONAL) The Photomultiplier RAD--AEC adjustment can be performed in two ways: one is the value stored in E23 Memory Location and the other is the high voltage applied to the Photomultiplier Tube. The recommended procedure for this adjustment is to store a constant value in E23 Memory Location and adjust the high voltage applied to the Photomultiplier Tube. Note . Value in E23 Memory Location is a common data used for Photomultiplier AEC Calibration or used for the Fourth Ion Chamber Calibration (AEC-4). Perform the following procedure: 1. Enter in “Manual Calibration” mode selecting a Workstation configured for DSI. Select E23 Memory Location and set a value of “127”. Then enter in user mode by pressing the “Go to User Mode” button. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Select the Field of View for the Image Intensifier to have 9” FOV. Place the Tube-Collimator Assembly at the normal SID (1 meter). Collimate the X-ray beam so it completely covers the Image Intensifier field but does not extend beyond limits of the phantom. 42 3. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. (1 mm Copper ≃ 10 cm Plexiglass or Water). 4. Select on the Console: G RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. CA-1036R2 HF Series Generators Calibration 5. Activate “Digital Prep” (--DIGITAL PREP signal = GND on TS3-7 Generator Cabinet). Hold “Digital Prep” and adjust the high voltage applied to the Photomultiplier Tube with the potentiometer R12 for Board A3012--x1/x2/x5 or R23 for Board A3012--x6/x7/x9 on the AEC Control Board until measure --400 VDC between TS1--39 and TS1--42 (GND) in the Generator Cabinet. 6. The Dose is affected in the following manner: 7. Note . Increases when the high voltage applied to the Photomultiplier Tube is decreased. (Example: if 100 μR Dose is obtained with --400 VDC, 200 μR Dose may be obtained decreasing the high voltage to --300 VDC). G Decreases when the high voltage applied to the Photomultiplier Tube is increased. (Example: if 100 μR Dose is obtained with --400 VDC, 50 μR Dose may be obtained increasing the high voltage to --450 VDC). Make an exposure and adjust the following potentiometer on the AEC Control Board: R12 for Board A3012--x1/x2/x5 or R23 for Board A3012--x6/x7/x9 on the AEC Control Board; until getting a Dose around 100 μR per frame (at 9” FOV) (for more information refer to the Image System documentation). If the photo tube voltage required is too low, decrease the AEC calibration number in the E23 Memory Location and repeat the process. 8. CA-1036R2 G Record the E23 Memory Location in the Data Book. 43 HF Series Generators Calibration 2.6.6 AEC OPTICAL DENSITY SCALE AEC is calibrated with “Density 0” selected (Normal Optical Density). The Optical Density can be increased or decreased in several steps. The variation percentage of the density scale is factory set at 25%. This variation can be set according to the customer preferences by changing the value stored in E12 Memory Location. This value applies to both tubes. Depending on the Console model, the range of the scale is “from --2 to +2” or “from --4 to +4” (optional ). The following tables show some examples for the variation percentage of the density scale with reference to the value stored in E12 Memory Location. DENSITY SCALE FROM --2 TO +2 . VARIATION OVER NORMAL OPTICAL DENSITY (N) E12 VALUE --2 --1 0 +1 +2 5 N x 0.90 N x 0.95 N N x 1.05 N x 1.10 10 N x 0.80 N x 0.90 N N x 1.10 N x 1.20 25 N x 0.50 N x 0.75 N N x 1.25 N x 1.50 NOTE: If the value stored in E12 Memory Location is 0, 25 or 255, the variation percentage is 25%. DENSITY SCALE FROM --4 TO +4 (OPTIONAL) . VARIATION OVER NORMAL OPTICAL DENSITY (N) E12 VALUE --4 --3 --2 --1 0 +1 +2 +3 +4 5 N x 0.82 N x 0.86 N x 0.91 N x 0.95 N N x 1.05 N x 1.10 N x 1.16 N x 1.22 10 N x 0.68 N x 0.75 N x 0.83 N x 0.91 N N x 1.10 N x 1.21 N x 1.33 N x 1.46 25 N x 0.41 N x 0.51 N x 0.64 N x 0.80 N N x 1.25 N x 1.56 N x 1.95 N x 2.44 NOTE: With scale from “--4 to +4” the useful range for the value stored in E12 Memory Location is from 1 to 25 . Record the value for E12 Memory Location in the Data Book. 44 CA-1036R2 HF Series Generators Calibration 2.7 FLUORO CALIBRATION This generator uses Pulsed Fluoro at fixed or variable rate. This technique is a series of short exposures at the TV frame rate (fixed rate) or at the selected PPS (variable rate). Fluoro exposures are controlled by kV with a constant filament current. The kV values are manually (Manual mode) or automatically (ABC mode) adjusted to obtain the desired brightness (entrance dose rate) on the Image Intensifier. The Fluoro calibration consists of setting values in the corresponding Extended Memory Locations for Fluoro use. The following table indicates the relationship between Fluoro and Extended Memory Locations. FUNCTION MEMORY LOCATIONS Fluoro Filament Setting E17 Maximum Fluoro kV E19 Fluoro mA Display Calibration at 50 kV E25 Fluoro mA Display Calibration at 80 kV E26 Fluoro mA Display Calibration at 120 kV E27 The functions of these extended Memory Locations are: • E17 is used to store data that controls the Maximum Skin Dose Radiation at the following maximum levels (Regulation limits) (1 Rad = 8.7 mGy). G 5 R/min (43.5 mGy/min) for systems working with Manual mode (Non-ABC). G 10 R/min (87 mGy/min) for systems working with Automatic mode (ABC). Note that in practice, the rejection limits for entrance exposure rate must be somewhat less than the maximum specified due to Dosimeter calibration accuracy. (Refer to Table 2-2.) Table 2-2 Rejection Limits Based on Meter Calibration Accuracy REJECTIONS LIMITS METER CALIBRATION ACCURACY FOR 5 R/min (43.5 mGy/min) MAXIMUM FOR 10 R/min (87 mGy/min) MAXIMUM ±5% 4.75 R/min (41.3 mGy/min) 9.5 R/min (82.7 mGy/min) ±10% 4.50 R/min (39.2 mGy/min) 9.0 R/min (78.3 mGy/min) ±15% 4.25 R/min (37 mGy/min) 8.5 R/min (74 mGy/min) CA-1036R2 45 HF Series Generators Calibration Note • E19 is used to set maximum Fluoro kV. This value is determined by the type of TV camera and type of images desired. For general fluoroscopic use with a conventional TV system, 120 kV is recommended. A lower maximum setting will produce more contrast on the TV system but less penetration for large patients. • E25, E26, E27 are used to calibrate the Fluoro mA Display. These values will be shown on the Fluoro mA Display during Fluoro exposures whenever maximum PPS are selected. . The Fluoro mA Display values entered into the Extended Memory Locations E25, E26 and E27 are also used to calculate Heat Units. It is important to enter accurate values. Fluoro functions are calibrated by performing the following steps: 1. Turn the generator ON. Make sure that the Small Filament of the X-ray tube is properly warmed-up (at less 15 minutes). 2. Set up a Dosimeter to measure the Maximum Entrance Skin Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly as close as possible to the Table-Top, fully open the Collimator Blades and align the Image Intensifier with the light beam. Block radiation input to Image Intensifier with a Lead Apron. (Refer to Illustration 2-4). 46 3. Enter in “Manual Calibration” mode through a Fluoro workstation and read the Filament Number at 120 kV / 10 mA. Divide this value by four (4) and enter it as starting value for E17 Memory Location (Fluoro Filament Setting). 4. Select E19 Memory Location and set the maximum Fluoro kV at 120 kV or more if it is possible. 5. Enter in user mode inside calibration mode by pressing the “Go to User Mode” button and select the Fluoro Menu. CA-1036R2 HF Series Generators Calibration Illustration 2-4 Fluoro Entrance Exposure Rate Test Set-up DIAGNOSTIC SOURCE ASSEMBLY PROBE SET AS CLOSE AS POSSIBLE 30 cm (12”) USEFUL BEAM LEAD APRON (BLOCKER) IMAGE SYSTEM OVERTABLE SOURCE IMAGE SYSTEM SPOT FILM DEVICE USEFUL BEAM LEAD APRON (BLOCKER) PROBE TABLE TOP DIAGNOSTIC SOURCE ASSEMBLY UNDERTABLE SOURCE CA-1036R2 47 HF Series Generators Calibration 6. Select the maximum PPS and Non-ABC mode. Make a Fluoro exposure at maximum kV that will be used in the system and measure the dose applied, it should not be over the Rejection Limits for 10 R/min (87 mGy/min) or 5 R/min (43.5 mGy/min) (refer to Table 2-2.). In case that the value is not acquired, change the Fluoro Filament Setting stored in E17 as required until it is correctly calibrated to that dose. Keep in mind that radiation increases or decreases in accordance to value in E17 is increased or decreased. 7. The mA values displayed during Fluoro exposures are stored in E25, E26 and E27 Memory Locations. The method used to obtain the Fluoro mA values is to measure the average mA using a mA meter in Fluoro. During Fluoro exposure, mA values are read directly with a mA Meter in DC connected to the mA Test Points (banana plug connections) on the HV Transformer. Only for this purpose, remove the link between the banana plug connections on the HV Transformer. Select the maximum PPS and Non-ABC mode. Make the following Fluoro exposures: G Make a Fluoro exposure at 50 kV and take note below the mA reading, this value will be used as Fluoro mA at minimum kV (E25). G Make a Fluoro exposure at 80 kV and take note below the mA reading, this value will be used as Fluoro mA at medium kV (E26). G Make a Fluoro exposure at 120 kV and take note below the mA reading, this value will be used as Fluoro mA at maximum kV (E27). FL mA value at 50 kV (E25) 48 FL mA value at 80 kV (E26) FL mA value at 120 kV (E27) 8. Remove the Dosimeter and the Lead Apron (Blocker). 9. Exit from the “User Mode” screen by pressing “Manual Calibration” button. 10. Select E19 Memory Location if it is required to reduce the value for the maximum Fluoro kV in the installation. 11. Select the E25, E26 and E27 Memory Locations and store the respective mA values noted before multiplied by 10 (a.e. if the mA value noted is “3.2”, store the value “32” in the respective Memory Location). 12. Record the new values in the Data Book. 13. Exit calibration mode. CA-1036R2 HF Series Generators Calibration 2.8 ABC CALIBRATION The purpose of the ABC System is to maintain an optimum constant Image Tube Output Brightness by controlling the X-ray kV during Fluoro exams, regardless of changes in the patient opacity viewed on the TV monitor. The closed-loop ABC System can monitor the Image Tube Output Brightness through two ways: Photomultiplier Tube or TV Camera. 2.8.1 ABC SYSTEM WITH PHOTOMULTIPLIER TUBE Note . This operation requires the AEC Control Board A3012--x6/x7/x9 (Digital version). On this system the Photomultiplier current signal, which is proportional to the Image Tube Output Brightness, is used as brightness signal “PT Input” for the ABC circuitry of the Generator. (Refer to Illustration 2-5). This analogic signal is converted to a voltage signal in the Photomultiplier Amplifier Board and sent to a peak-detector in the AEC Control Board. The peak signal obtained is then held through a “Sample and Hold” circuitry after a synchronism pulse. The peak signal held is adapted to obtain finally the “ABC IN” signal which is so the Photomultiplier signal-peak held between synchronism pulses. This signal is then compared to a window reference. Brightness error at the comparator output is sent as “kV Up” and “kV Down” to the Generator where is used to drive the Fluoro kV control. The closed-loop operation requires more or less brightness thru “kV Up” and “kV Down” demand signals respectively. Patient Entrance Dose is automatically varied so that optimum constant Image Tube Output Brightness is maintained. CA-1036R2 49 HF Series Generators Calibration The optimum brightness level in ABC mode is set by adjusting Brightness Control Resistor R13 on the AEC Control Board, which controls the output of the Photomultiplier Tube High Voltage power supply on the Interface Control Board (“PT CRL” plus 5 volts programs the output to be 0 volts, and 0 volts programs the output to approximately --1200 volts). The window comparator requires an input range from 0 to +10 VDC for the “ABC IN” (the optimum brightness level will be achieved with a value between 5 and 7 VDC). Illustration 2-5 ABC System for Photomultiplier Tube PT SPLY (Photomultiplier Voltage supply) VIDEO MONITOR AEC CONTROL PCB BRIGHT. LEVEL ADJ. TV CAMERA R13 PHOTOMULTIPLIER PHOTOMULTIPLIER AMPLIFIER BOARD (A3168--xx) LIGHT FL PT INPUT (Brightness signal) U2 BUFFER U12 PT CRL I/V CONVERTER U10 PEAK DETECT. SAMPLE & HOLD WINDOW ADJ. R11 -- R14 U8 WINDOW COMPARATOR CONTROL CONSOLE IMAGE TUBE KV UP & KV DWN PATIENT X-RAY TABLE HV TRANSFORMER X-RAY TUBE 50 HT CONTROL PCB INTERFACE CONTROL PCB POWER MODULE CA-1036R2 HF Series Generators Calibration Window reference could be adjusted first to set mid-way the brightness level (+5 VDC), and second to increase or decrease the range of response and sensitivity of the kV control to input variations (brightness changes). If oscillation occurs during ABC fluoro exposure, increase the dead zone by adjusting Resistors R11 and R14 on the AEC Control Board. (Refer to Illustration 2-6 for ABC waveforms). ABC IN (U8--8) window reference Illustration 2-6 ABC Waveforms in AEC Control Board --kV Down (J1--19) DWN PT reference (R11) Brightness level (Gain adj.) UP PT reference (R14) High Logic Command to drive the fluoro kVp DOWN Low Logic --kV UP (J1--6) Command to drive the fluoro kVp UP Adjust the ABC system for Photomultiplier Tube as follow: 1. Be sure that the Video System and the Image Intensifier are powered and operating correctly. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly at the normal SID (1 meter), fully open the Collimator Blades and align the Image Intensifier with the light beam. CA-1036R2 51 HF Series Generators Calibration 3. Adjust TV Camera gain for 1 volt peak-to-peak composite video output. 4. Select the maximum PPS and Non-ABC mode. 5. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. 6. Calculate the value of the optimum radiation (that will give optimum brightness) usually is 2μR/frame at 9” FOV (for more information refer to Image System documentation). Examples: For 25 frame/second optimum radiation is 3 mR/min. 2 μR/frame x 25 frame/s = 50 μR/s. 50 μR/s x 60 s/min = 3000 μR/min = 3 mR/min. For 30 frame/second optimum radiation is 3.6 mR/min. 2 μR/frame x 30 frame/s = 60 μR/s. 60 μR/s x 60 s/min = 3600 μR/min = 3.6 mR/min. The optimum radiation value should be measured at Image Intensifier Radiation Input. Intensifier grid should be removed, if it can not be removed, this value should be multiplied by two or by the value specified as Grid Absorption Factor. 7. Note 52 . Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or 0.2 mm). Note the value of Fluoro KV and Copper thickness used to obtain the optimum radiation. Radiation increases when kV is increased or Copper thickness is reduced. CA-1036R2 HF Series Generators Calibration 8. 9. CA-1036R2 Perform the following adjustments in the AEC Control Board: a. Adjust R13 in order to obtain 6 VDC on TP3 (ABC IN). b. Select 70 kV (or the kV obtained in step-7.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN) (if this value has not been increased, increase 1 kV more). Note this value (consider it as KV-DOWN-SEL). c. Select 70 kV (or the kV obtained in step-7.) and decrease 2 kV and check the decreased value of voltage in TP3 (ABC-IN) (if this value has not been decreased, decrease 1 kV more). Note this value (consider it as KV-UP-SEL). d. Obtain in TP1 the same voltage noted as kV-DOWN-SEL (DOWN PT) by adjusting the Potentiometer R11. e. Obtain in TP2 the same voltage noted as kV-UP-SEL (UP PT) by adjusting the Potentiometer R14. Select 70 kV (or the kV obtained in step-7.) and ABC mode. 10. Make a Fluoro exposure and check that the kV does not change. 11. Stop the Fluoro exposure and select 40 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-7.) ±2 kV without System problems. 12. Stop the Fluoro exposure and select 100 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-7.) ±2 kV without System problems. 53 HF Series Generators Calibration 2.8.2 ABC SYSTEM WITH TV CAMERA The ABC can be performed with an Analogic Signal Output (ABC OUT) proportional to the brightness or with the Composite Video Signal Output from the TV Camera. The “ABC OUT” signal from the TV Camera is compatible with the Generator when the range is from 0 VDC (dark image) to 10 VDC (bright image) and the Optimum Brightness is achieved at around 6 VDC. When a TV Camera without a direct “ABC OUT” signal is used, the Composite Video signal (which amplitude is proportional to the image tube output brightness) is sent to an RF Adaptation Board where it is transformed into an “ABC OUT” analogic signal. In this case, the brightness level is taken from a rectangular window from the center of the raster. (Refer to Illustration 2-7). This analogic signal in the AEC Control Board (“PT Input” in Board A3012--x1/x2/x5 and “ABC OUT” in Board A3012--x6/x7/x9) is filtered, and compared to a window reference. Brightness error at the comparator output is sent as “kV Up” and “kV Down” to the Generator where is used to drive the fluoro kV control. The closed-loop operation requires more or less brightness thru “kV Up” and “kV Down” demand signals respectively. Patient entrance dose is automatically varied so that constant image tube output brightness is maintained. Illustration 2-7 ABC System for TV Camera RF ADAPTATION BOARD VIDEO OUT MONITOR TV CAMERA VIDEO IN AEC CONTROL PCB LIGHT PT INPUT (Brightness signal) ABC OUT FILTER R5 -- C11 WINDOW COMPARATOR U8 WINDOW ADJ. R11 -- R14 CONTROL CONSOLE IMAGE TUBE KV UP & KV DWN PATIENT X-RAY TABLE HV TRANSFORMER X-RAY TUBE 54 HT CONTROL PCB POWER MODULE CA-1036R2 HF Series Generators Calibration The optimum brightness level in ABC mode is set by adjusting the gain at R27 on the RF Adaptation Board. The “ABC OUT” signal requires an input range from 0 to +10 VDC (the stabilized value will be between 5 and 7 VDC). Window reference could be adjusted first to set mid-way the brightness level (+6 VDC), and second to increase or decrease the range of response and sensitivity of the kV control to input variations (brightness changes). If oscillation occurs during ABC fluoro exposure, increase the dead zone by adjusting R11 and R14 on the AEC Control Board. (Refer to Illustration 2-8 for ABC waveforms) For system interface, refer to RF Adaptation Board. Adjust ABC System according to the following procedures. ABC IN (U8--8) window reference Illustration 2-8 ABC Waveforms in AEC Control Board --kV Down (J1--19) DWN PT reference (R11) Brightness level (Gain adj.) UP PT reference (R14) High Logic Command to drive the fluoro kVp DOWN Low Logic --kV UP (J1--6) Command to drive the fluoro kVp UP CA-1036R2 55 HF Series Generators Calibration 2.8.2.1 ABC SYSTEM ADJUSTMENT WITH ABC SIGNAL FROM TV CAMERA COMPATIBLE WITH THE GENERATOR 1. Be sure that the Video System and the Image Intensifier are powered and operating correctly. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly at the normal SID (1 meter), fully open the Collimator Blades and align the Image Intensifier with the light beam. 3. Adjust TV Camera gain for 1 volt peak-to-peak composite video output. 4. Set Jumper JP21 to position B on the RF Adaptation Board. 5. Select the maximum PPS and Non-ABC mode. 6. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. 7. Calculate the value of the optimum radiation (that will give optimum brightness) usually is 2μR/frame at 9” FOV (for more information refer to Image System documentation). Examples: For 25 frame/second optimum radiation is 3 mR/min. 2 μR/frame x 25 frame/s = 50 μR/s. 50 μR/s x 60 s/min = 3000 μR/min = 3 mR/min. For 30 frame/second optimum radiation is 3.6 mR/min. 2 μR/frame x 30 frame/s = 60 μR/s. 60 μR/s x 60 s/min = 3600 μR/min = 3.6 mR/min. The optimum radiation value should be measured at Image Intensifier Radiation Input. Intensifier grid should be removed, if it can not be removed, this value should be multiplied by two or by the value specified as Grid Absorption Factor. 56 CA-1036R2 HF Series Generators Calibration 8. Note CA-1036R2 . Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or 0.2 mm). Note the value of Fluoro KV and Copper thickness used to obtain the optimum radiation. Radiation increases when kV is increased or Copper thickness is reduced. 9. Perform the adjustment for the window test as specified on the TV Camera manuals. This window defines the area of the image where the brightness will be captured for the ABC and it should be the 25% of the image area. 10. Adjust the TV Camera to obtain +6 VDC (or the voltage supplied by the TV Camera as optimum brightness) on TP3 (ABC IN) on the AEC Control Board (Refer the TV Camera manuals). 11. Perform the following adjustments in the AEC Control Board: a. Select 70 kV (or the kV obtained in step-8.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN) (if this value has not been increased, increase 1 kV more). Note this value (consider it as KV-DOWN-SEL). b. Select 70 kV (or the kV obtained in step-8.) and decrease 2 kV and check the decreased value of voltage in TP3 (ABC-IN) (if this value has not been decreased, decrease 1 kV more). Note this value (consider it as KV-UP-SEL). c. Obtain in TP1 the same voltage noted as kV-DOWN-SEL (DOWN PT) by adjusting the Potentiometer R11. d. Obtain in TP2 the same voltage noted as kV-UP-SEL (UP PT) by adjusting the Potentiometer R14. 12. Select the 70 kV (or the kV obtained in step-8.) and ABC mode. 13. Make a Fluoro exposure and check that the kV does not change. 14. Stop the Fluoro exposure and select 40 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±2 kV without System problems. 15. Stop the Fluoro exposure and select 100 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±2 kV without System problems. 57 HF Series Generators Calibration 2.8.2.2 ABC SYSTEM ADJUSTMENT WITH AN ABC SIGNAL FROM TV CAMERA NOT COMPATIBLE WITH THE GENERATOR 1. Be sure that the Video System and the Image Intensifier are powered and operating correctly. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly at the normal SID (1 meter), fully open the Collimator Blades and align the Image Intensifier with the light beam. 3. Adjust TV Camera gain for 1 volt peak-to-peak composite video output. 4. Set on the RF Adaptation Board, Jumpers JP21 to position “A” and JP20 to position “B” (for negative ABC signal) or to position “C” (for positive ABC signal). 5. Select the maximum PPS and Non-ABC mode. 6. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. 7. Calculate the value of the optimum radiation (that will give optimum brightness) usually is 2μR/frame at 9” FOV (for more information refer to Image System documentation). Examples: For 25 frame/second optimum radiation is 3 mR/min. 2 μR/frame x 25 frame/s = 50 μR/s. 50 μR/s x 60 s/min = 3000 μR/min = 3 mR/min. For 30 frame/second optimum radiation is 3.6 mR/min. 2 μR/frame x 30 frame/s = 60 μR/s. 60 μR/s x 60 s/min = 3600 μR/min = 3.6 mR/min. The optimum radiation value should be measured at Image Intensifier Radiation Input. Intensifier grid should be removed, if it can not be removed, this value should be multiplied by two or by the value specified as Grid Absorption Factor. 58 CA-1036R2 HF Series Generators Calibration 8. Note . Radiation increases when kV is increased or Copper thickness is reduced. 9. CA-1036R2 Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or 0.2 mm). Note the value of Fluoro KV and Copper thickness used to obtain the optimum radiation. Perform the adjustment for the window test as specified on the TV Camera manuals. This window defines the area of the image where the brightness will be captured for the ABC and it should be the 25% of the image area. 10. Select the 70 kV (or the kV obtained in step-8.) and Non-ABC mode. 11. Adjust R29 (OFFSET) on the RF Adaptation Board to have 0 VDC in TP7. 12. Adjust gain at R27 (Gain) on the RF Adaptation Board to make the “ABC OUT” signal equal to +6 VDC. Measure “ABC OUT” in TP-7 of RF Adaptation Board or in TP3 (”ABC IN”) of the AEC Control Board. 13. Perform the following adjustments in the AEC Control Board: a. Select 70 kV (or the kV obtained in step-8.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN). Note this value (consider it as KV-DOWN-SEL). b. Select 70 kV (or the kV obtained in step-8.) and decrease 2 kV and check the decreased value of voltage in TP3 (ABC-IN). Note this value (consider it as KV-UP-SEL). c. Obtain in TP1 the same voltage noted as kV-DOWN-SEL (DOWN PT) by adjusting the Potentiometer R11. d. Obtain in TP2 the same voltage noted as kV-UP-SEL (UP PT) by adjusting the Potentiometer R14. 14. Select the 70 kV (or the kV obtained in step-8.) and ABC mode. 15. Make a Fluoro exposure and check that the kV does not change. 16. Stop the Fluoro exposure and select 40 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±2 kV without System problems. 17. Stop the Fluoro exposure and select 100 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±2 kV without System problems. 59 HF Series Generators Calibration 2.8.2.3 ABC SYSTEM ADJUSTMENT WITH NO ABC SIGNAL FROM TV CAMERA 1. Be sure that the Video System and the Image Intensifier are powered and operating correctly. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly at the normal SID (1 meter), fully open the Collimator Blades and align the Image Intensifier with the light beam. 3. Adjust TV Camera gain for 1 volt peak-to-peak composite video output. 4. Set on the RF Adaptation Board, Jumpers JP21 to position “A” and JP20 to position “A”. 5. Select the maximum PPS and Non-ABC mode. 6. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. 7. Calculate the value of the optimum radiation (that will give optimum brightness) usually is 2μR/frame at 9” FOV (for more information refer to Image System documentation). Examples: For 25 frame/second optimum radiation is 3 mR/min. 2 μR/frame x 25 frame/s = 50 μR/s. 50 μR/s x 60 s/min = 3000 μR/min = 3 mR/min. For 30 frame/second optimum radiation is 3.6 mR/min. 2 μR/frame x 30 frame/s = 60 μR/s. 60 μR/s x 60 s/min = 3600 μR/min = 3.6 mR/min. The optimum radiation value should be measured at Image Intensifier Radiation Input. Intensifier grid should be removed, if it can not be removed, this value should be multiplied by two or by the value specified as Grid Absorption Factor. 60 CA-1036R2 HF Series Generators Calibration 8. Note . Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or 0.2 mm). Note the value of Fluoro KV and Copper thickness used to obtain the optimum radiation. Radiation increases when kV is increased or Copper thickness is reduced. 9. Perform the adjustment for the window test. This window defines the area of the image where the brightness will be captured for the ABC. a. Calculate the image area πr2 (clear circle on the monitor). (r=circle radius). b. Calculate the 25% of the image area ( πr2/4). c. Calculate the sides of the window: l = d. Mark the calculated area on the monitor (square). e. Position jumper JP18 of RF Adaptation Board in “A”. A window will be displayed on the monitor. f. Adjust in the RF Adaptation Board the following potentiometers to move the window under the frame marked on the monitor in step--d: ----- g. CA-1036R2 πr2∕4 (I= side of square). R1 potentiometer (vertical position) R2 potentiometer (vertical width) R3 potentiometer (horizontal position) R4 potentiometer (horizontal width) Once the window is configured, place JP18 in “B” again at RF Adaptation Board. 10. Select the 70 kV (or the kV obtained in step-8.) and Non-ABC mode. 11. Adjust the gain at R27 on the RF Adaptation Board to make the “ABC OUT” signal equal to +6 VDC. Measure “ABC OUT” in TP7 of RF Adaptation Board or in TP3 (”ABC IN”) of the AEC Control Board. 61 HF Series Generators Calibration 12. 62 Perform the following adjustments in the AEC Control Board: a. Select 70 kV (or the kV obtained in step-8.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN) (if this value has not been increased, increase 1 kV more). Note this value (consider it as KV-DOWN-SEL). b. Select 70 kV (or the kV obtained in step-8.) and decrease 2 kV and check the decreased value of voltage in TP3 (ABC-IN) (if this value has not been decreased, decrease 1 kV more). Note this value (consider it as KV-UP-SEL). c. Obtain in TP1 the same voltage noted as kV-DOWN-SEL (DOWN PT) by adjusting the Potentiometer R11. d. Obtain in TP2 the same voltage noted as kV-UP-SEL (UP PT) by adjusting the Potentiometer R14. 13. Select the 70 kV (or the kV obtained in step-8.) and ABC mode. 14. Make a Fluoro exposure and check that the kV does not change. 15. Stop the Fluoro exposure and select 40 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±4 kV without System problems. 16. Stop the Fluoro exposure and select 100 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-8.) ±4 kV without System problems. CA-1036R2 HF Series Generators Calibration 2.9 FINAL CHECKS Verify that all Configuration and Calibration data have been properly stored in memory. 1. Enter in calibration mode and check that the values noted for the “Filament Current Numbers” and “Extended Memory Locations” tables of the Data Book are the same that the values displayed and stored in memory. Press the “Read” button to read the stored values. 2. Exit from calibration mode and Service mode. 3. Turn the Generator OFF and verify position of dip switches on the HT Controller Board are: 4. CA-1036R2 G Dip switch 3000SW2-2 in “Off” position (enables Filament and Rotor Interlocks). G Dip switch 3000SW2-4 in “Off” position (Digital mA Loop Closed). Set the Test dip switch 3024SW2-3 on the ATP Console CPU Board in “Off” position to place the Generator in normal operating mode. 63 HF Series Generators Calibration This page intentionally left blank. 64 CA-1036R2 Technical Publication TR-1005R4 Troubleshooting HF Series Generators with Low or High Speed Starter HF Series Generators Troubleshooting REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 JAN 24, 2000 First edition 2 NOV 1, 2000 New edition 3 FEB 17, 2005 New error codes and procedures 4 APR 15, 2005 New Battery Charger This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note TR-1005R4 . Alert readers on pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Troubleshooting TABLE OF CONTENTS Section 1 2 Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Tools and Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 Low DC Voltage Power Supplies Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Microprocessors and General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 Replacement of Memory in ATP Console CPU Board and/or HT Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Procedures Related to the Push-button Consoles . . . . . . . . . . . . . . . . . . . . . . . 7 2.4.1 APR Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4.2 APR Re-initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.4.3 APR Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.4.4 APR Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Procedures Related to the Touch Screen Consoles . . . . . . . . . . . . . . . . . . . . . . 9 2.4 2.5 2.5.1 Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.5.2 Touch Screen Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.5.3 External Backup of the APR Techniques . . . . . . . . . . . . . . . . . . . . . . . . 11 Procedures Related to the Battery Powered Generators . . . . . . . . . . . . . . . . . . 13 2.6.1 Battery Charger Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.6.2 Identifying and Replacing Defective Batteries . . . . . . . . . . . . . . . . . . . . 14 Procedures Related To the Capacitor Assisted Generators . . . . . . . . . . . . . . . 23 2.7.1 Procedure for Storage Capacitors Discharging and Voltage Testing . 23 3 SELF-DIAGNOSIS INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4 ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5 CENTRAL LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 5.1 HT Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 5.1.1 HT Controller Board (A3000--10/20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 5.1.2 HT Controller Board (A3000--30/33/34/35/36 & so) . . . . . . . . . . . . . . . 108 2.6 2.7 TR-1005R4 i HF Series Generators Troubleshooting Section ii Page 5.2 Filament Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 5.3 Interface Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 5.4 LVDC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 5.5 Charge/Discharge Monitor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 5.6 Locks Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 5.7 ATP Console CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 5.8 Fluoro CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 5.9 Fluoro -- RF Adaptation Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 5.9.1 RF Adaptation Board (A3514--03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 5.9.2 RF Adaptation Board (A3514--04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 5.10 AEC Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.10.1 AEC Control Board (A3012--01/02/05) . . . . . . . . . . . . . . . . . . . . . . . . . . 116 5.10.2 AEC Control Board (A3012--06/07/09) . . . . . . . . . . . . . . . . . . . . . . . . . . 117 5.11 AEC Adaptation Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 5.12 LF-RAC Board (Low Speed Starter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 5.13 LV-DRAC (High Speed Starter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 5.13.1 Delayed Switch-off Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 5.13.2 Control DRAC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 5.13.3 Interface DRAC--HF Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 5.13.4 DRAC Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 5.14 Cabinet Miscellaneous for Line Powered Generators . . . . . . . . . . . . . . . . . . . . 122 5.15 Boards Related to Battery Powered Generators . . . . . . . . . . . . . . . . . . . . . . . . . 123 5.15.1 Battery Charger Board (A3285--02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 5.15.2 Isolated Stand-Alone Control Board (A3138--01) . . . . . . . . . . . . . . . . . 123 5.15.3 Energy Guard Board (A3264--01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 5.15.4 Line Monitor Board (A3139--01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 5.16 Boards Related to Capacitor Assisted Generators . . . . . . . . . . . . . . . . . . . . . . . 126 5.16.1 Capacitor Charger Board (A3517--01) . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 5.16.2 Line Selector Board (A3525--01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 5.16.3 Line Selector Board (A3525--02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 5.16.4 Brake Board (A3567--01/02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 TR-1005R4 HF Series Generators Troubleshooting SECTION 1 INTRODUCTION The Generator contains many self-diagnostic routines which greatly facilitate troubleshooting. Self-diagnostic functions require that all microprocessors function correctly. Each microprocessor contains LEDs that indicate its correct operation. As a general rule, the first step in any troubleshooting procedure is to verify correct Power Supply Voltages and perform a visual inspection of all Boards and Cable connections. On arrival in the X-ray Room, the Service Engineer should carry out the following operations: • If the Generator cannot be Powered up, run the troubleshooting for Error Code E01. • If the Generator can be Powered up: G Check which Error Code is displayed on the Console and run the troubleshooting routines for the last Error Code displayed. G If it is not, try to reproduce the failure in the conditions reported by the Operator. It is possible that the Error Code displayed is different from either that indicated by the Operator. In all cases, run the troubleshooting routines for the last Error Code displayed. When any major component, such as a X-ray Tube, HV Transformer or Circuit Board, is replaced in the system, perform the respective Configuration and Calibration procedures. If the HT Controller Board or the ATP Console CPU Board are replaced, check specially that Extended Memory data have not been lost or modified with the Board change. Compare Extended Memory data displayed on the Console with the values noted in the Data Book. If the HT Controller Board is replaced in the Power Module, transfer U3-EEPROM from the old Board to the new Board. U3-EEPROM contains calibration data and if U3-EEPROM is not transferred a complete Calibration must be performed. Also, make some exposures using different techniques and Focal Spot and check that mA stations are calibrated correctly, if not perform Calibration procedures. Update and record in the Data Book any new data entered in the Extended Memory Locations. TR-1005R4 1 HF Series Generators Troubleshooting 1.1 1.2 TOOLS AND EQUIPMENT REQUIRED • Standard service engineers tool kit. • Configuration and Calibration test equipment (refer to Installation document). • Antistatic Kit. • Oscilloscope (Tektronics 486 or similar). GENERAL CAUTIONS MAKE SURE THAT THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROX. 3 MINUTES AFTER THE UNIT IS TURNED OFF. ALWAYS HAVE THE “IPM DRIVER BOARD” CONNECTED IN THE GENERATOR PREVIOUS TO MAINS POWER IS ACTIVATED IN IT. IF THE “IPM DRIVER BOARD” IS NOT CONNECTED, PERMANENT DAMAGE WILL OCCUR TO IGBTS. LINE POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE, AND POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE GENERATOR IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 (GENERATOR CABINET) IS ON. INTERNAL PARTS OF THE GENERATOR (ALL FUSES, LINE CONTACTOR (6K5), INPUT TRANSFORMER (6T2), ON/OFF RELAY (3K3) AND LF-RAC MODULE) ARE PERMANENTLY POWERED ON THROUGH POWER LINE ALTHOUGH THE CONTROL CONSOLE IS OFF. BE SURE THAT THE SAFETY SWITCH IS OFF BEFORE HANDLING ANY INTERNAL PART OF THE EQUIPMENT. 2 TR-1005R4 HF Series Generators Troubleshooting BATTERY POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. WHEN IT DOES NOT WORK WITH STAND-ALONE, IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. WHEN IT WORKS WITH OPTIONAL STAND-ALONE IT IS POWERED ON IN ALL SITUATIONS. WHEN THE UNIT IS TURNED ON, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. KEEP THE PROTECTION COVERS IN PLACE ALL THE TIME, ONLY REMOVE THE COVERS TO PERFORM SERVICE OPERATIONS. INTERNAL PARTS (CONTACTOR 6K5, LINE FUSES, BATTERY CHARGER BOARD, LINE MONITOR BOARD, BATTERY MONITOR BOARD, ENERGY GUARD BOARD AND STAND-ALONE BOARD) ARE PERMANENTLY POWERED ON AND HAVE THE FULL VOLTAGE POTENTIAL OF THE BATTERIES (APPROX. 400 VDC) ALTHOUGH THE UNIT IS DISCONNECTED FROM THE LINE OR THE CONTROL CONSOLE IS OFF. USE CAUTION WHEN WORKING IN THIS AREA. CAPACITOR ASSISTED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. KEEP THE PROTECTION COVERS IN PLACE ALL THE TIME, ONLY REMOVE THE COVERS TO PERFORM SERVICE OPERATIONS. INTERNAL PARTS (CAPACITOR OF HV INVERTER, STORAGE CAPACITORS MODULE, LINE FUSES, DC BUS FUSES, ETC.) ARE PERMANENTLY POWERED ON AND HAVE THE FULL VOLTAGE POTENTIAL OF THE CAPACITORS (APPROX. 800 VDC), ALTHOUGH THE UNIT IS DISCONNECTED FROM THE LINE OR THE CONTROL CONSOLE IS OFF. USE CAUTION WHEN WORKING IN THIS AREA. TR-1005R4 3 HF Series Generators Troubleshooting This page intentionally left blank. 4 TR-1005R4 HF Series Generators Troubleshooting SECTION 2 2.1 GENERAL PROCEDURES LOW DC VOLTAGE POWER SUPPLY TEST The Generator operates from a Low DC Voltage Power Supply located in the Front Panel (MOD. 3) of the Generator Cabinet. (Refer to Illustration 2-1). Turn the Generator ON and with a Digital Multimeter measure between: • P2-3 (+) and P2-4 on the HT Controller Board. Check that the voltage at this point is +5 ±0.2 VDC. If required, adjust voltage with the +5 VDC Adjustment Potentiometer on the Power Supply Board. • P2-2 (+) and P2-4 on the HT Controller Board. Check that the voltage at this point is +12 ±0.1 VDC. If required, adjust voltage with the +12 VDC Adjustment Potentiometer on the Power Supply Board. • P2-1 (--) and P2-4 on the HT Controller Board. Check that the voltage at this point is --12 ±0.1 VDC (this voltage must be --12.7 ±0.1 VDC if the Console is provided with a Graphic Display). If required, adjust voltage with the --12 VDC Adjustment Potentiometer on the Power Supply Board. Illustration 2-1 Power Supply in the Front Panel R26 ADJ. +12 VDC R25 ADJ. --12 VDC R12 ADJ. +5 VDC POWER SUPPLY BOARD TR-1005R4 5 HF Series Generators Troubleshooting The ATP Console CPU Board operates from a 12 VDC Non-Regulated Supply located in the Generator Cabinet that supplies to a 5 VDC Switching Regulator located in the ATP Console CPU Board. Turn the Generator ON and with a Digital Multimeter measure between: Note 2.2 • TS1-30 (GND) and TS1-29 (+12 V Unr.) on the Generator Cabinet. Check that the voltage at this point is +12 ±1.5 VDC. • TP GND and TP +5 on the ATP Console CPU Board. Check that the voltage at this point is +5 ±0.2 VDC. . No adjustments are required for both voltage measures. The ATP Console CPU Board may be located inside the Console or inside the Generator Cabinet. MICROPROCESSORS AND GENERAL OPERATION The following LEDs indicate the proper operation of each Microprocessor in the Generator: • The LED DS1 located on the HT Controller Board blinks fast during power up, then slows to a steady blink of about 2 per second, indicating that the Microprocessor U5 is operating normally. • The LED DS2 located on the ATP Console CPU Board normally blinks at the same rate as LED DS1 on the HT Controller Board, indicating that the Console Microprocessor U30 is operating correctly. • The LED DS1 located on the Fluoro CPU Board only blinks in Fluoro mode indicating that the Fluoro Microprocessor is operating correctly. Also observe the following LEDs to facilitate general troubleshooting: 6 • When LED DS1 located on the Interface Control Board is ON (lighting), it indicates that the Generator is ON. • The LED DS1 located on the ATP Console CPU Board is normally ON (lighting), indicating that the Watch-Dog Timer of the Console is operating and insuring the correct timing of data communications with the HT Controller Board. TR-1005R4 HF Series Generators Troubleshooting 2.3 REPLACEMENT OF MEMORY IN ATP CONSOLE CPU BOARD AND/OR HT CONTROLLER BOARD Before starting up the system, you have to set ON the switch A3024SW2--3 at the ATP Console CPU Board to enable Service Mode. A few seconds after pressing the ON button on the Console, you will see E10 (this is shown because the EPROM U24 has been replaced). Reset the error indication by pressing the respective button on the Console and keep it pressed until the Error 10 disappears. After this, the normal start up will take place. We recommend setting this switch back to OFF once the installation has been completed. This will not enable the operator to enter in Configuration or in Calibration Mode (Service Modes). 2.4 2.4.1 PROCEDURES RELATED TO THE PUSH-BUTTON CONSOLES APR OPERATION APR techniques are factory pre-programmed to standard techniques sets. All parameters of APR techniques may be manually rewritten as required by the operator and stored in the ”APR working file” for later use (refer to the respective Operator Manual). Note . This section only applies to Consoles equipped with Anatomical Programmer (APR). Illustration 2-2 APR Module version in Push-buttons Consoles 1 2 3 4 1 5 2 Display APR 5 TR-1005R4 6 7 3 8 4 6 Display APR 7 8 7 HF Series Generators Troubleshooting 2.4.2 APR RE-INITIALIZATION The APR re-initialization makes a new copy of the factory pre-programmed parameters of the APR techniques in the U23-NVRAM of the ATP Console CPU Board. APR re-initialization set the APR techniques only for the selected workstation. To re-initialize the APR techniques, exit the APR mode and press simultaneously the push-buttons 5-6-7-8 on the APR module. (Refer to Illustration 2-2). The APR re-initialization deletes all the APR parameters and related selections previously modified and stored by the operator for both X-ray Tubes. 2.4.3 APR BACKUP The APR backup makes a copy of the parameters and selections of the APR techniques stored in the U23-NVRAM to the U18-E2PROM of the ATP Console CPU Board. This action make a copy of all the APR techniques stored in the “APR working file” to the “APR backup file” . The APR backup is automatically performed when the equipment is turned OFF/ON, whenever any APR technique has been modified and stored in the U23-NVRAM by the operator. To backup the APR techniques, exit the APR mode and press simultaneously push-buttons 1-5-6 of the APR module. (Refer to Illustration 2-2). 2.4.4 APR RESTORE The APR Restore makes a copy of the parameters and selections of the APR techniques stored in the U18-E2PROM to the U23-NVRAM of the ATP Console CPU Board. This action replaces the data stored in the “APR working file” by the data stored in the “APR backup file” for all the APR techniques. The APR Restore is automatically performed when the Console is turned OFF-ON, whenever any problem had been detected during the U23-NVRAM checksum. To restore the APR techniques, turn the Console ON and with the APR mode OFF press simultaneously the push-buttons 4-7-8 of the APR module. (Refer to Illustration 2-2). 8 TR-1005R4 HF Series Generators Troubleshooting 2.5 PROCEDURES RELATED TO THE TOUCH SCREEN CONSOLES DESCRIPTION The Console and the Generator do not start up. POSSIBLE CAUSES ACTIONS Malfunction of the Power-ON button. Check if the button works properly. Cable connection or cable status. Check that all the internal cable are connected. (A7031--xx Cable) Generator / Console is not connected to mains. Power ON the Generator / Console. Check all the power connectors from/to the power supply (power values are +5V and +12V). Power Supply does not work properly. Check the power input selector, change the power supply (Kit Power Supply) if the selector is wrong. Connect again this cable. The Console starts but the Generator do not start. The Console beeps before start. There is no image on the screen. The operator application is not launched Upper fans are stopped Touch panel. If you push a button, and nothing happens, or another button is selected TR-1005R4 Cable A7067--xx is not properly connected Check all the cables to the board. If the problem persist, change the A3515--02 board (you should also check the connection to the Generator) BIOS error. If there is a problem with the video chipset the beep code will consist of a single long beep followed by three short beeps Disconnect the power connector. Wait ten seconds and connect it again. Push the power button and if the problem persists, replace the mainboard. BIOS error. If there is a problem with the DRAM, the beep code will consist of a single long beep repeatedly. Check that the DRAM is connected right. If so, try to reboot the system, and if the problem persists, replace the mainboard. The TFT inverter is not working properly. First check that the fans are working. If so, check that cable 55001042 is right connected. Replace the inverter if the problem persists. Cable 55001042 is broken. Try to move the cable. If the screen suddenly bright, replace Kit TFT Screen TPC 12”. Mainboard is broken. Replace the mainboard. If the problem persists, replace the whole Console. The operating system is not working properly. Replace the Compact Flash Card. Power cable is broken Check the power cable. If it is broken, replace the power supply Fan broken Change the kit fans Console Calibration error of the touch panel controller Check the calibration process. Touch panel controller is broken. Check that there is a blinking led in the controller. If not, check the power supply. If it is correct, replace the Controller. When the panel is pushed, the led is on continuously. If not, replace the kit TFT Screen TPC 12”. If the problem persists, replace the Kit PC GESPAC. 9 HF Series Generators Troubleshooting 2.5.1 SOFTWARE UPGRADE If the Touch Screen Application is provided with a “Software Upgrade” button on the Service Mode Menu, it is used to close the Application Program without turning OFF the System. After pressing this button, the Console shows the PC Desktop to enable the Application Software Upgrade, Language Configuration of the PC Operating System or Touch Screen Sensor Calibration. Note . To perform any of these operations, it is necessary to connect a Keyboard to the connector labelled “Kb” on the back side of the Touch Screen Console. Please, make sure that the Keyboard connector is suitable (MiniDin type). 2.5.2 TOUCH SCREEN SENSOR CALIBRATION If required to calibrate the Sensor of the Touch Screen because the buttons can not be properly selected or because the Compact Flash has been changed, perform the next procedure: 10 1. Enter in “Service Mode” and press the “Software Upgrade” button. 2. On the PC Desktop, press the“Start--Windows” button on the keyboard connected to the Touch Screen Console, then select: “Programs / UPDD / Calibrate”. 3. Execute the “Calibrate” program and follow the process clicking on the indicated places. 4. When finish this calibration, come back to the Application by entering again in “Start” and select: “Programs / Start up (select the first one) / Console”. TR-1005R4 HF Series Generators Troubleshooting 2.5.3 EXTERNAL BACKUP OF THE APR TECHNIQUES 1. Connect a Laptop (PC) to the Touch Screen Console with a serial cable (DB9 with female pins on both ends; on one end Pin 2 connected with Pin 3; on the other end Pin 2 connected with Pin3; Pin 5 connected with Pin 5). Connect the serial cable to port “COM4” of the Touch Screen Console and any free port on the Laptop (PC). 2. On the Laptop (PC): a. Select: “StartMenu / Programs / Accessories / Communications / Hyperterminal / hypertrm.exe”. b. Once the Hyperterminal is opened on the Laptop (PC), configure the connection. For that select on the Menu bar: File --> Properties --> Connect using: COM * (selected free port) Configure --> Bits per second: 115200 Data Bits: 8 Parity: None StopBits: 1 Flow Control: None c. Then press “OK” and “OK”. d. Select on the Menu bar: Transfer --> Receive File on this window select: Place received file in the following folder: (choose a folder in the Laptop) Use receiving protocol: Xmodem e. 3. TR-1005R4 Let that window open without pressing “Receive”, by the moment. On the Touch Screen Console: a. Enter in “Service Mode” and press the “Software Upgrade” button. b. Press the “Start--Windows” button on the keyboard connected to the Touch Screen Console, then select: “Programs / accessories / hyperterminal / PORT4.ht”. 11 HF Series Generators Troubleshooting c. Once the Hyperterminal is opened on the Touch Screen Console, configure the connection. For that select on the Menu bar: File --> Properties --> Connect using: COM4 Configure --> Bits per second: 115200 Data Bits: 8 Parity: None StopBits: 1 Flow Control: None d. Then press “OK” and “OK”. e. Select on the Menu bar: Transfer --> Send File on this window select: Filename: C:\ program files\Rad_Console (this name can be different) \APR_English.ini (or APR_French.ini, or APR_Spanish.ini, or APR_German.ini, or APR_Italian.ini, or APR_Portuguese.ini, according to the APR language previously selected on the Settings / Settings Menu.) Use sending protocol: Xmodem f. 12 Let that window open without pressing “Send”, by the moment. 4. Press “Reveice” on the Laptop (PC) window. It will ask for the name to save the file: Type “APR_English.ini” (or APR_French.ini, or APR_Spanish.ini, or APR_German.ini, or APR_Italian.ini, or APR_Portuguese.ini, according to the APR language previously selected on the Settings / Settings Menu.) 5. Press “Send” on the Touch Screen window. 6. Wait until the transference is complete (this can take a few minutes) 7. When the transference is complete, close the Hyperterminal application in the Laptop and Touch Screen Console. Disconnect the serial cable. 8. On the Touch Screen, press the“Start--Windows” button on the keyboard and select: “Programs / Start up (select the first one) / Console”, to come back to the Application. TR-1005R4 HF Series Generators Troubleshooting SECTION 3 SELF-DIAGNOSIS INDICATORS Some Console are provided with Self-Diagnosis indicators that identify a malfunction in the system alerting operator about error existence that inhibits exposure. During normal operation of the system, these indicators are directly shown on the Console (depending on the Console model they can be shown on the APR Display, Console Indicators, Warning Messages Area, etc). DOOR G.OVL DOOR OPEN: Indicates the X-ray room door is open when the X-ray equipment is in use. (Also refer to Error Code “E35”). GENERATOR OVERLOAD: Indicates that the exposure has been interrupted because during exposure has been produced arcing or bad function on the HV circuitry (X-ray Tube, HV Transformer and/or HV Cables) or a failure of IGBT module (overheated or defective IGBTs) has been detected. (Also refer to Error Code “E09”). It can be also shown making a high power and long exposure with the X-ray tube cool (X-ray Tube has not been warmed-up). T.OVL TUBE OVERLOAD: Indicates that either the technique selected is beyond the X-ray tube ratings or the present conditions of the X-ray tube inhibit the exposure (anode overheated). Parameters for next exposure may be temporally limited by the Generator (change the exposure values or wait for the X-ray tube to cool). (Also refer to Error Code “E37”). Check that heat units available are lower than the calculated for the next exposure. Reduce exposure factors or wait for the X-ray tube to cool. ROTOR HEAT TR-1005R4 ROTOR ERROR: Indicates that the X-ray tube anode is not rotating while “Prep” is active, then exposures are inhibited. (Also refer to Error Code “E18”). HEAT: Indicates that the X-ray Tube thermostat / pressurestat is open due to overheating of the tube housing (housing is too hot, wait for the housing to cool) or to a thermostat / pressurestat mal-function (housing is cool). Heat units may raise to any value. (Also refer to Error Code “E36”). 25 HF Series Generators Troubleshooting TECHNIQUE ERROR: If it activates during exposure it means that: TECH The exposure has been interrupted by the “Security Timer” because of a system failure. Call Field Service. (Also refer to Error Code “E34”). This error can also be shown: 26 • after an APR technique selection to advise that exposure parameters displayed on the Console are not the values stored for this APR technique. Exposure parameters are adapted by the Generator to another enable values. (Also refer to Error Code “E34”). • after the “ABC” selection, when ABC is not enable. (Also refer to Error Code “E34”). • if a failure on the Automatic Collimator has been detected (blades are full open or in movement during exposure, etc.). In this case the indicator light will blink. (Also refer to Error Code “E48”). TR-1005R4 HF Series Generators Troubleshooting SECTION 4 ERROR CODES ERROR CODE LIST ERROR CODE “ -- -- -- -- -- -- ” DESCRIPTION SYSTEM FAILURE. FATAL ERROR. E01 FAILURE IN POWER UP ROUTINE. NO COMMUNICATION BETWEEN HT CONTROLLER BOARD AND ATP CONSOLE CPU BOARD. E02 FAILURE IN POWER UP ROUTINE. RAD GENERATOR CONFIGURED AS R&F GENERATOR. NO COMMUNICATION BETWEEN ATP CONSOLE CPU BOARD AND FLUORO CPU BOARD. E03 FAILURE IN POWER UP ROUTINE. ALL WORKSTATIONS ARE UNCONFIGURED. E04 “PREP” SIGNAL RECEIVED WITHOUT CONSOLE ORDER. E05 “FLUORO” SIGNAL ACTIVE WITHOUT REQUEST. E06 “PREP” OR/AND “EXPOSURE” ORDERS ACTIVATED DURING POWER UP ROUTINE. E07 WRONG DATA FOR X-RAY TUBE-2. E08 WRONG DATA FOR X-RAY TUBE-1. E09 GENERATOR OVERLOAD. ARCING OR IGBT FAULT. E10 EEPROM CORRUPTED OR NO INITIALIZED IN ATP CONSOLE CPU BOARD OR IN HT CONTROLLER BOARD. WRONG DATA CALIBRATION. E11 NO VOLTAGE IN CAPACITOR BANK. E12 NO mA DURING EXPOSURE OR mA OUT OF TOLERANCE. WRONG FILAMENT CURRENT. E13 NO kVp DURING EXPOSURE OR kVp OUT OF TOLERANCE. E14 EXPOSURE SIGNAL WITHOUT X-RAY EXPOSURE CONSOLE COMMAND. E15 NO CURRENT ON FILAMENT. WRONG SELECTION OF FOCAL SPOT DETECTED DURING “PREP”. E16 INVALID VALUE OF: kVp, mA OR kW. E17 COMMUNICATION ERROR BETWEEN ATP CONSOLE CPU BOARD AND HT CONTROLLER BOARD. E18 ROTOR RUNNING WITHOUT ORDER OR ROTOR ERROR. E19 mA DETECTED WITHOUT “EXPOSURE” ORDER. E20 kVp DETECTED WITHOUT “EXPOSURE” ORDER. E21 WRONG TUBE-1 SELECTION. E22 WRONG TUBE-2 SELECTION. E23 CALIBRATION DATA NOT STORED. E24 THE BUCKY HAS NOT BEEN DETECTED TO BE MOVING. E25 BATTERY FAILURE IN BATTERY POWERED GENERATORS. E26 VOLTAGE FAILURE IN BATTERY POWERED GENERATORS WITH STAND-ALONE. E27 FAILURE IN CONSOLE EPROM. BAD CHECKSUM. TR-1005R4 27 HF Series Generators Troubleshooting ERROR CODE LIST ERROR CODE 28 DESCRIPTION E29 ALL CLEAR SIGNAL NOT ACTIVE -- NUCLETRON GENERATOR. E30 RELAY K1 NOT ACTIVE -- NUCLETRON GENERATOR. E31 LONG EXPOSITION IS NOT INITIATED -- NUCLETRON GENERATOR. E32 LONG EXPOSITION IS NOT CUT AFTER 3.2 SECONDS -- NUCLETRON GENERATOR. E33 NO COMMUNICATION BETWEEN GENERATOR AND SERIAL CONSOLE OR PC UNIT. E34 TECHNIQUE ERROR. E35 DOOR OPEN. E36 HEAT UNITS. OVERHEATING. E37 TUBE OVERLOAD. E41 DOSIMETER -- COMMUNICATION FAILURE BETWEEN TUBE-1 DOSIMETER AND GENERATOR. E42 DOSIMETER -- AUTOTEST ERROR ON TUBE-1 DOSIMETER. E43 DOSIMETER -- TUBE-1 ION CHAMBER STATUS CHECK ERROR. E44 DOSIMETER -- COMMUNICATION FAILURE BETWEEN TUBE-2 DOSIMETER AND GENERATOR. E45 DOSIMETER -- AUTOTEST ERROR ON TUBE-2 DOSIMETER. E46 DOSIMETER -- TUBE-2 ION CHAMBER STATUS CHECK ERROR. E47 CAPACITOR ASSITED GENERATOR -- CAPACITOR NOT CHARGED WHEN “PREP”. E48 COLLIMATOR ERROR. E49 EXPOSURE CYCLE ERROR. E50 INTERRUPTED EXPOSURE. E51 DRAC -- CHECKSUM FAILURE OR EPROM CORRUPTED. E52 DRAC -- MICROCONTROLLER RAM FAILURE. E53 DRAC -- INSUFFICIENT DC BUS VOLTAGE AT LOW LEVEL VOLTAGE (220 VAC). E54 DRAC -- INSUFFICIENT DC BUS VOLTAGE AT HIGH LEVEL VOLTAGE (480 VAC). E55 DRAC -- EXCESSIVE DC BUS VOLTAGE AT HIGH LEVEL VOLTAGE (480 VAC OR 380 VAC). E56 DRAC -- EXCESSIVE REFERENCE VOLTAGE. E58 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING DURING ACCELERATION UP TO 3300 RPM. E59 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING DURING ACCELERATION UP TO 3300 RPM. E60 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING DURING ACCELERATION UP TO 3300 RPM. E61 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING DURING ACCELERATION UP TO 3300 RPM. E62 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING DURING ACCELERATION UP TO 10000 RPM. E63 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING DURING ACCELERATION UP TO 10000 RPM. E64 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING DURING ACCELERATION UP TO 10000 RPM. E65 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING DURING ACCELERATION UP TO 10000 RPM. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE LIST ERROR CODE DESCRIPTION E66 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING RUNNING AT 3300 RPM. E67 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING RUNNING AT 3300 RPM. E68 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING RUNNING AT 3300 RPM. E69 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING RUNNING AT 3300 RPM. E70 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING RUNNING AT 10000 RPM. E71 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING RUNNING AT 10000 RPM. E72 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING RUNNING AT 10000 RPM. E73 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING RUNNING AT 10000 RPM. E74 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING BRAKING AT 3300 RPM. E75 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING BRAKING AT 3300 RPM. E76 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING BRAKING AT 3300 RPM. E77 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING BRAKING AT 3300 RPM. E78 DRAC -- EXCESSIVE CURRENT IN MAIN WINDING BRAKING AT 10000 RPM. E79 DRAC -- EXCESSIVE CURRENT IN AUXILIAR WINDING BRAKING AT 10000 RPM. E80 DRAC -- INSUFFICIENT CURRENT IN AUXILIAR WINDING BRAKING AT 10000 RPM. E81 DRAC -- INSUFFICIENT CURRENT IN MAIN WINDING BRAKING AT 10000 RPM. E82 DRAC -- WRONG X-RAY TUBE SELECTION. E83 DRAC -- EXCESSIVE CURRENT IN DC BRAKE. E84 DRAC -- INCORRECT TUBE SELECTION SIGNAL. E85 DRAC -- INCORRECT TUBE SELECTION SIGNAL. E86 DRAC -- INCORRECT TUBE SELECTION SIGNAL. E87 DRAC -- INSUFFICIENT CURRENT IN COMMON WIRE DURING ACCELERATION UP TO 3300 RPM E88 DRAC -- INSUFFICIENT CURRENT IN COMMON WIRE RUNNING AT 3300 RPM E89 DRAC -- INSUFFICIENT CURRENT IN COMMON WIRE DURING ACCELERATION UP TO 10000 RPM E90 DRAC -- INSUFFICIENT CURRENT IN COMMON WIRE RUNNING AT 10000 RPM E91 DRAC -- INCORRECT MEASURE AT IPRINC (CH2) E92 DRAC -- INCORRECT MEASURE AT IAUX (CH3) E93 DRAC -- INCORRECT MEASURE AT ICOM (CH4) E95 RAPID TERMINATION E96 CAPACITOR ASSISTED GENERATOR -- VOLTAGE MISSING E97 CAPACITOR ASSISTED GENERATOR -- VOLTAGE IN CAPACITORS NOT BALANCED E98 DIP SWITCH 3024SW2-3 IN ATP CONSOLE CPU BOARD SET FOR CONFIGURATION AND CALIBRATION MODE ACTIVE (SERVICE MODE). TR-1005R4 29 HF Series Generators Troubleshooting ERROR CODE : “-- - - - - - ” DESCRIPTION : System failure. ERROR TYPE : Fatal error. Generator must be switched off. APPLICABLE TO : All Generators APPEARS WHEN : This indication may appear at any time together with another Error Code on the Console. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. ACTIONS 1. ERROR CODE : Turn the Generator OFF, wait a few seconds and turn it ON. E01 DESCRIPTION : Failure in power up routine. No communication between HT Controller Board and ATP Console CPU Board. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase. If it appears during normal functioning of equipment, it means that a problem has caused a power off in the Console. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards during power ON and the Generator is not able to make Exposures. If Led 1 of the HT Controller remains lit, it means that HT Controller has not been started. POSIBLE CAUSES The Console has been suddenly switched OFF by operator or by a shut-off on the line. The Microprocessor U5 on the HT Controller Board has not started-up. The communication between ATP Console Board and HT Controller Board is not reliable. ACTIONS 30 1. Check DC supplies. 2. Check the software version in case of update or change the ATP Console or HT Controller Boards. Check and replace if necessary U5 in HT Controller and U24 on ATP Console Board. 3. Check continuity between terminals 2, 3, 5 and 6 on J3 of ATP Console Board and P1-4, P1-11, P1-15, P1-10 of HT Controller Board. Check with special care connector 6J3 of the Generator. 4. Switch OFF, wait a few seconds and switch ON again to reset the Error Code. 5. If not fixed after previous steps, check Led DS1 in HT Controller Board when powering the equipment, if it has not turned off, replace HT Controller Board. 6. If Led DS1 is off, check with an oscilloscope the following signals: HT-C CLK, HT-C DAT, C-HT CLK and C-HT DAT in order to find a possible defective component at any of both Boards (HT Controller and ATP Console). Replace the Board where the defective component is found. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E02 DESCRIPTION : Failure in power up routine. RAD Generator configured as R&F Generator. No communication between ATP Console CPU Board and Fluoro CPU Board. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : R&F Generators or Generators configured by mistake as R&F. APPEARS WHEN : Only during initialization phase. If it appears during normal functioning of equipment, it means that a problem has caused a power off in the Console. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and Fluoro CPU Boards during power ON and the Generator is not able to make exposures. POSIBLE CAUSES A RAD Generator has been configured by mistake as a R&F Generator. See Configuration Section. The communication between ATP Console Board and Fluoro CPU Board is not reliable. The Fluoro CPU Board does not work properly. ACTIONS ERROR CODE : 1. Check Communication Cable between J4 of ATP Console and J4 of Fluoro CPU Boards. 2. Check and replace if necessary U12 in Fluoro CPU Board. 3. If Fluoro values are not displayed on the Console, check DC supplies and Fluoro CPU Board. Replace Fluoro CPU Board if necessary. E03 DESCRIPTION : Failure in power up routine. All workstation are unconfigured. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : All Generators. APPEARS WHEN : Only during initialization phase. If it appears during normal functioning of equipment, it means that a problem has caused a power off in the Console. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards during power ON and the Generator is not able to make Exposures. POSIBLE CAUSES All workstations have been configured as tube=0. The EEPROM (U18) in ATP Console Board is defective. The ATP Console Board is not able to communicate with U18. ACTIONS TR-1005R4 1. Configure the workstations as referred in Service Manual. 2. Change U18 and configure the workstations as referred in Service Manual. 3. If not fixed after previous steps, replace ATP Console Board and configure the workstations. 31 HF Series Generators Troubleshooting ERROR CODE : E04 DESCRIPTION : “Prep” signal received without Console order. ERROR TYPE : Informative. Generator re-start automatically once error is solved. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment once initialization phase is over. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards. POSIBLE CAUSES The Generator receives the “Prep” signal without a Console command. ACTIONS ERROR CODE : 1. Check continuity between P1-3 in HT Controller Board and J3-4 in ATP Console Board. Check with special care connector 6J3 of the Generator. 2. If all is correct, check signal from P1-3 to U5 in HT Controller Board. 3. If the signal is OK, replace HT Controller Board. E05 DESCRIPTION : “Fluoro” signal active without request. ERROR TYPE : Fatal error. Generator can not continue with Power up. APPLICABLE TO : R&F Generators or Generators configured by mistake as R&F. APPEARS WHEN : Only during initialization phase. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and Fluoro CPU Boards during power ON and the Generator is not able to make exposures. POSIBLE CAUSES The Generator receives the “Fluoro” signal without Console command. “Exp” has been pressed in a Workstation not configured for standard R&F. ACTIONS 32 1. Check an unwilling press on the Fluoro pedal. 2. If not the case, check continuity between TS1-37 and J2-17 in ATP Console Board. 3. Then, check signal -FL EXP in ATP Console Board. 4. If the Signal is OK, replace the ATP Console Board. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E06 DESCRIPTION : “Prep” or/and “Exposure” orders activated during power-up routine. ERROR TYPE : Informative. Generator re-start automatically once error is solved. APPLICABLE TO : All Generators APPEARS WHEN : At any moment once initialization phase is over. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards. POSIBLE CAUSES The Generator has been detected “Prep” or “Exposure” signals during initialization. ACTIONS ERROR CODE : 1. In Generators equipped with “Prep” and “Exposure” keys on the Console, check that not object is activating the function. Also check for possible damages on keys. 2. Check damages on flat cable with connector J9. 3. In Generators with external Handswitch, check contacts, cable and connectors. 4. If the error remains, check continuity between TS1-37 and J2-17 in ATP Console Board and TS1-36 and J2-4 also in ATP Console Board. 5. If not solved yet, replace the ATP Console Board. E07 DESCRIPTION : Wrong data for X-ray Tube-2. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards during power ON. POSIBLE CAUSES Wrong configuration of X-ray Tube-2. Corrupted calibration data. Data on Extended Memory Location E18 are larger than the maximum allowed. ACTIONS TR-1005R4 1. Check data in Extended Memory Location E18. 2. If it is OK, replace U3 in HT Controller Board. 33 HF Series Generators Troubleshooting ERROR CODE : E08 DESCRIPTION : Wrong data for X-ray Tube-1. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed. It has not been possible to establish a correct communication between ATP Console and HT Controller Boards during power ON. POSIBLE CAUSES Wrong configuration of X-ray Tube-1. Corrupted calibration data. Data on Extended Memory Location E02 are larger than the maximum allowed. ACTIONS ERROR CODE : 1. Check data in Extended Memory Location E02. 2. If it is OK, replace U3 in HT Controller Board. E09 - GENERATOR OVERLOAD DESCRIPTION : Generator overload. Arcing or IGBT fault. ERROR TYPE : Informative. APPLICABLE TO : All Generators APPEARS WHEN : During the exposure and In Stand-by, INFORMATION / SYMPTOM : This error may appear at the Console as “E09” Error Code or as a “Generator Overload” indication. During exposure an over current on the IGBT‘s of the HV Inverter Module has been detected. This may be produced by and arc or mal-function on the HV Circuitry. In stand-by, the Console is continuously displaying “E09” or “Generator Overload” due to a defective or overheated IGBTs Module. POSIBLE CAUSES Symptom-1: G Defective X-ray Tube. G Defective HV Transformer or HV Cable. G Defective IGBT module. G Defective HT Controller. Symptom-2: G 34 Extremely high Duty Cycle on Rad and Fluoro operation. TR-1005R4 HF Series Generators Troubleshooting ACTIONS A. PRELIMINARY 1. Select minimum kVp , minimum mA, and 80 ms (for example 40 kVp, 10mA, and 80 ms). Make preparation and check that anode rotates in the X-ray Tube. If the anode is not rotating correctly, check the starter and the Stator connections. 2. In case the anode is rotating correctly, make an exposure: 3. G If “09” or “Generator Overload” appears follow procedure in paragraph B (Inverter Module Test). G If not, follow step-3. Increment kVp in 10 kVp steps, select the same mA and time. Make an exposure: G If “E09” or “Generator Overload” appears, or the exposure is cut before 80 ms, then follow procedure in paragraph C (HV Transformer Test). G If not, keep on increasing the kVp in 10 kVp steps (60, 70, 80, 90, 100, 110, 120 and 125 kVp for 125 kVp HV Transformers; and 130, 140, 150 kVp for 150 kVp HV Transformers) making Exposures at each kVp selected. -- If “E09” or “Generator Overload” appears or the exposure is cut before 80 ms at any kVp selected, follow procedure in paragraph C (HV Transformer Test). -- If “E09” or “Generator Overload” has not appeared at the maximum kVp or the exposure was not cut before 80 ms , it means that HV Transformer and HV Cables are OK. Then follow the procedure in paragraph E. In this case high mA causes E09 or “Generator Overload”. B. INVERTER MODULE TEST 1. Power off Generator and mains. 2. Remove the cover from the Generator Cabinet. 3. Wait for the DC Bus of the Inverter to be fully discharged. When it is fully discharged the Leds on the Charge-Discharge Monitor Board will be completely turned off. 4. When Leds are off make a jumper between DC-BUS+ and DC--BUS--. Make sure that there is less than 10 VDC across the BUS. (Refer to Illustration 4-1 to see where to make the jumper). 5. Measure with a Multimeter in Diode (or ohms) between C2E1 (positive polarity) and E2 or C1 (negative polarity) in both IGBTs (refer to Illustration 4-1 for more details). Repeat the measure with different polarity between C2E1 (negative polarity) and E2 or C1 (positive polarity). Voltage should be around 0.3 V (or the resistance must be a high impedance) for the IGBT to be OK. Normally when an IGBT is broken the voltage is = 0 volts (or the resistance is zero Ohms) or very close. TR-1005R4 35 HF Series Generators Troubleshooting Illustration 4-1 Jumper and Measurement Points Jumper between DC-BUS+ and DC-BUS-- E2 C2E1 3-- PHASE LINE POWERED GENERATOR Jumper between DC-BUS+ and DC-BUS-- E2 C2E1 1-- PHASE LINE POWERED GENERATOR, BATTERY POWERED GENERATOR OR CAPACITOR ASSISTED GENERATOR 36 TR-1005R4 HF Series Generators Troubleshooting 6. Note Repeat the measurements done in point 5 for the other IGBT. . Don’t forget to remove the jumper across the DC Bus after all measurements are made, otherwise the Inverter will suffer serious damage. 7. If any of the IGBTs are short-circuited, replace the IGBT. 8. If both IGBTs are OK, remove both shielded cable that connect the Inverter to the HV Transformer: P1, P3 and SHLD (P2) . Isolate the three wires completely from each other and from the metal sheet or ground. Make sure that wires are perfectly isolated and that no short-circuit is made otherwise serious damages could be produced. 9. Set Dip-switch 3000SW2--2 in ON position at the HT Controller Board. 10. Turn ON mains and Generator. 11. Make an exposure: Note . G If “E09” or “Generator Overload” appear or the exposure has not been cut before 80ms, change (if possible) the whole Inverter. If it is not possible check capacitor C9 and choke L1 of the inverter (normally placed at the backside of the inverter). If both seem OK, change both IGBTS and IPM Drivers (Do not forget to re--connect both shielded cables to the HV Transformer (P1, P2 and P3). G If “E09” or “Generator Overload“ does not appear and the exposure has not been cut before 80 ms, re--connect both shielded cables to the H. Voltage Transformer (P1, P2 and P3). Follow the procedure in paragraph C (High Voltage Transformer Test). At the end of an Exposure and right after releasing the Handswitch, error “E13” is shown on the Console (this is normal, reset and continue). 12. Set Dip-switch 3000SW2-2 in OFF position at the HT Controller Board. Re-connect both shielded cables that connect the Inverter to the HV Transformer P1, P3 and SHLD (P2). TR-1005R4 37 HF Series Generators Troubleshooting Illustration 4-2 Flowchart for B: Inverter Module Test TURN OFF GENERATOR WAIT TILL INVERTER IS DISCHARGED MAKE A JUMPER DC--BUS+ AND DC--BUS-MEASURE AND CHECK NO V¶ 0,3V REPLACE IGBT YES REMOVE JUMPER DC--BUS REMOVE SHIELDED CABLES THAT CONNECT INVERTER TO THE HV TRANSFORMER SET 3000SW2-2=ON TURN ON GENERATOR & MAKE EXPOSURE E09 OR EXPOSITION CUT ? NO RE--CONNECT H V TRANSFORMER AND INVERTER PERFORM C:HV TRANSFORMER TEST YES REPLACE INVERTER 38 TR-1005R4 HF Series Generators Troubleshooting C. 1. HV TRANSFORMER TEST Connect the scope as follows: G CH.1 on + mA (TP14) on HT Controller Board. G CH.2 on - mA (TP13) on HT Controller Board. G Base Time in 10 ms per division and 1 V per division 2. Turn ON mains and Generator. Set Dip-switch 3000SW2-4 in ON position at the HV Controller Board. Select 50 kVp, 25 mA and 50 ms. 3. Make an exposure and check that both waveforms are almost symmetric (a difference of ±10% is normal). G If it is OK, follow procedure in step-4. G If it is not OK, check: -- that in the mA test point of the HV Transformer the jumper is securely placed and tighten. -- that connector J1 is well placed and tighten in the HV Transformer. -- continuity between J1-D and P4-7, J1-E and P4-6, J1-B and P4-2, and J1-C and P4-1. Check that they are well connected and tighten. -- if after these actions the waveform is not OK, replace HV Transformer. 4. Turn OFF Generator and mains. 5. Remove HV Cables from the HV Transformer (anode and cathode) and fill the HV Receptacles with oil. 6. On the HT Controller Board, make a jumper FIL (TP8) and + 5 V (TP2). 7. Turn ON mains and Generator. Select 50 kVp, 50 mA and 50 ms. 8. 9. Connect the scope as following: G CH.1 on + kV (TP11) on HT Controller Board. G CH.2 on --kV (TP12) on HT Controller Board. G Base time in 10 msec. per division and 2 V per division. Make an Exposure and check that both waveforms are symmetric. 10. Make exposures from 50 kVp to 110 kVp with the same Exposure Time and check that all kVp waveform are symmetric and the values are similar according the table below. TR-1005R4 Select TP11 & TP12 on the HT Controller (Compact Generators) 50 kVp 2.1 V 70 kVp 2.9 V 90 kVp 3.7 V 110 kVp 4.5 V 130 kVp (only for 150 kVp HV Transf.) 5.3 V 39 HF Series Generators Troubleshooting 11. Select the maximum kVp allowed (depending of the tube type) and maximum Exposure Time allowed but NEVER go over than 110--130 kVp. Make several Exposures and check that waveforms are correct. If the waveforms are not symmetric within ± 10% at any point, replace the HV Transformer. 12. Repeat the above procedure for the X-ray Tube-2 if the installation has two tubes. 13. If everything is OK, it means that HV Transformer is OK and the problem could be in X-ray Tube or in the HV Cables. To know when the Tube begins to arc follow procedure in parragraph D. In any case, X-ray Tube must be replaced. 14. Set in the HT Controller Dip-switch SW2 position 4 in OFF and remove jumper between FIL (TP8) and + 5 V (TP2). D. X-RAY TUBE TEST Although after the performance of the above referred test everything is found OK, the Service Engineer may want to know the actual status of the tube. Perform the following procedure in order to determine the point in which the X-ray Tube begins to arc, it is strongly recommended to replace the tube as soon as possible to prevent potential damage to the Generator. 1. Select minimum kVp and minimum mA and 100 ms. 2. Make an exposure. 3. Increment kVp in 10 kVp steps, select same mA and time. Make an exposure. G If “E09” or “Generator Overload” appears follow procedure in step C.1 (HV Transformer Test). G If not, keep on incrementing the kVp in steps of 10 kVp (60, 70, 80, 90, 100, 110, 120 and 125 kVp for 125 kVp HV Transformers; and 130, 140, 150 kVp HV Transformers) making exposures at each kVp selected. -- If “E09” or “Generator Overload” appears at any kVp selected it means that the tube has dielectric problems above the selected kVp. • If “E09” or “Generator Overload” does not appear up to maximum kVp, it means that arcing may be due to mA or kW, follow procedure in step-4. 4. Select minimum kVp and minimum mA. Increment the mA one station and make an Exposure. Keep on incrementing the mA station (making exposures) until “E09” or “Generator Overload” appears. This will give an idea of the maximum mA allowed by the tube without arcing. If “E09” or “Generator Overload” does not appear follow step-5. 5. If still the tube does not arc, the problem is related to kW=KV*mA. Make selections on the Console at 100 ms incrementing kV and mA. A point will be reached in which “E09” or “Generator Overload” will appear. This will give an idea on the approximate value of kVp and mA that can be handled by the X-ray Tube. Anyway, this value may change when the tube heats up. E. RANDOM “E09” OR “GENERATOR OVERLOAD” If everything is OK and random “E09” or “Generator Overload” appears, check: 40 1. That the signal IGBT FAULT on pin 3 of P5 on the HT Controller Board is not low (logic 0) in stand-by and during the exposure. If there is noise, check loose connection between pin 3 of P5 on HT Controller Board, and pin 4 of J2 in both IPM Driver Boards 2. If IGBT FAULT is active during an exposure, try to isolate when it occurs. It may be due to noise coming from any device outside the Generator (Bucky, Fluoro devices, etc.). Or it may occur when selecting a high power Exposure and the voltage of the main line goes down more than 10% (in this case check the part number of the IPM Driver Board, it must be A3063-03 or greater). TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E10 DESCRIPTION : EEPROM corrupted or not initialized in ATP Console CPU Board or in HT Controller Board. Wrong data calibration. ERROR TYPE : Fatal Error during power up (when EEPROM U3 in HT Controller Board is corrupted or not initialized). Informative error during power up (when EEPROM U18 in ATP Console Board is corrupted or not initialized or when EPROM U24 in ATP Console Board has been changed). In both cases, “E10” appears together with “E34” Error Code or “Technique Error” indication. APPLICABLE TO : All Generators. APPEARS WHEN : Only during initialization phase. INFORMATION / SYMPTOM : Generator does not continue with start up. POSIBLE CAUSES EEPROM U3 in HT Controller Board corrupted or no initialized. EEPROM U18 in ATP Console Board corrupted or no initialized. EPROM U24 in ATP Console Board has been changed. ACTIONS TR-1005R4 1. If EPROM U24 in the ATP Console Board has been replaced, reset the Error Code to acknowledge that the NVRAM has been initialized. 2. If the error does not reset, turn the Generator OFF and set Dip-switch A3024SW2-3 in ON position to allow Service Mode. Turn the Generator ON and enter in workstations configuration and check as referred in Service Manual (do not forget to exit from Configuration mode to store the workstation configuration). 3. If the problem is still present, and “E10” error appears together with “E34” Error Code or “Technique Error” indication, replace ATP Console Board. 4. If the problem is still present and only “E10” error appears on the Console, replace HT Controller Board. 41 HF Series Generators Troubleshooting ERROR CODE : E11 DESCRIPTION : No voltage in the Capacitor Bank. ERROR TYPE : Informative. “Prep” is not allowed. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase or when pressing “PREP”. INFORMATION / SYMPTOM : It was not possible to perform “Prep” or “Exp”. POSIBLE CAUSES No voltage in the Capacitor Bank (5C1, 5C2, 5C3, 5C4) of the Generator Cabinet. Defective Charge/Discharge Monitor Board. Precharge K6 contactor located inside the Generator Cabinet is not energized. Main line fuses F3 and/or F4 are blown off. “--CHRG” signal of pin 7 on connector P1 on HT Controller Board is not present. Exposition parameters selected above IGBT maximum current (only software versions before V2.R06) Cables disconnected accidentally or damaged connectors. Test Switch SW1 of the Generator Cabinet is in “Test” position (only for Factory use). This is only applicable to old Generators. ACTIONS A. IF LED DS1 IN CHARGE/DISCHARGE MONITOR LIGHTS Check Capacitors Voltage, • • 42 If it is OK, check that P1-7 in HT Controller is at logic level “0”. (0.75 V for Generators with 1 Charge/ Discharge Monitor Board and 1.5 V for Generators with 2 Charge/Discharge Monitor Boards). G If it is OK (logic level 0), replace HT Controller Board. G If it is not OK, check links between P1-7 in HT Controller Board and P1-2 in Charge/Discharge Monitor Board #1 and P1-1 in Charge/Discharge Monitor Board #1 and P1-2 in Charge/Discharge Monitor Board #2, -- If it is OK, replace defective Charge/Discharge Monitor Board. -- If it is not OK, repair connection. If voltage in capacitors is not OK, check VAC in AC1, AC2 and AC3 at Input Rectifier Board (for Battery Powered Generators check battery voltage). G If VAC is not OK, verify input connections and input fuses. G If VAC is OK, disconnect BUS+ and BUS-- at Input Rectifier Board and check VDC. -- If VDC is not OK, replace defective component (CR1, CR2, CR3) at Input Rectifier Board. -- If VDC is OK, check and replace defective component at Generator Cabinet. TR-1005R4 HF Series Generators Troubleshooting B. • IF LED DS1 DOES NOT LIGHT AND IT IS NOT A BATTERY POWERED GENERATOR. Check input VAC in 6LF1, G If VAC is OK, replace a defective component at Input Rectifier Board (CR2, CR3 or CR1). G If VAC in 6LF1 is not OK, check that contactor 6K5 is ON. -- If 6K5 is ON, check VAC in T1,T2 and T3 (in 6K5). -- If voltage is OK, replace defective 6R1. -- If voltage is not OK, replace the defective fuse (F3, F4 or F5). • If Contactor 6K5 is not ON, check if signal +24VPSU is OK. G If it is not OK, check and/or replace 3F6 and 6T2. G If +24VPSU is OK, check that signal --LINE CONT is at 0 VDC, -- if --LINE CONT is OK, replace 6K5. -- If --LINE CONT is not OK, check continuity in J3-10 at ATP Console Board. -- If --LINE CONT is OK at ATP Console Board, repair connection between J3-10 and “A” in 6K5. -- If --LINE CONT is not OK at ATP Console Board, replace ATP Console Board. C. IF LED DS1 LIGHTS AND IT IS A BATTERY POWERED GENERATOR. Check Contactor 6K5, • • If 6K5 is ON, check output voltage of 6K5. G If 6K5 output voltage is OK, replace defective 6R1. G If 6K5 output voltage is not OK, check and replace 6F1, 6J1 and Andersen connectors. If 6K5 is not ON, check if signal +24VPSU is OK. G If it is not OK, check and/or replace 3F6 and 6T2. G If +24VPSU is OK, check that signal --LINE CONT is at 0 VDC in J3-10 at ATP Console Board, -- if --LINE CONT is OK, replace 6K5. -- If --LINE CONT is not OK, check continuity in J3-10 at ATP Console Board. -- If --LINE CONT is OK at ATP Console Board, repair connection between J3-10 and “A” in 6K5. -- If --LINE CONT is not OK at ATP Console Board, replace ATP Console Board. D. IF LED DS1 DOES NOT LIGHT AND IT IS A BATTERY POWERED GENERATOR. Check Contactor 6K5, • • TR-1005R4 If 6K5 is ON, check output voltage of 6K5. G If 6K5 output voltage is OK, replace defective 6R1. G If 6K5 output voltage is not OK, check and replace 6F1, 6J1 and Andersen connectors. If 6K5 is not ON, check if signal +24VPSU is OK. G If it is not OK, check and/or replace 3F6 and 6T2. G If +24VPSU is OK, check that signal --LINE CONT is at 0 VDC in J3-10 at ATP Console Board, -- If --LINE CONT is OK at ATP Console Board, repair connection between J3-10 and “A” in 6K5. -- If --LINE CONT is not OK at ATP Console Board, replace ATP Console Board. 43 HF Series Generators Troubleshooting ERROR CODE : E12 DESCRIPTION : No mA during exposure or mA out of tolerance. Wrong filament current. ERROR TYPE : Informative. APPLICABLE TO : All Generators APPEARS WHEN : After exposition. INFORMATION / SYMPTOM : Error 12 appears after the Exposure to alert the operator that the mA at the starting of the exposure has not been correct. During the first 10 ms the Generator applies constant filament current to the tube. This current is proportional to the current already calibrated for that mA station at the kVp selected for that Exposure (filament numbers). Near the end of these 10 ms, the HT Controller reads the mA and if they are found to be a 30% under or over of what has been selected, it sends error 12 to the Console. POSIBLE CAUSES Calibration data for kVp and mA that produces E12 are not correct. The mA jumper on the HV Transformer is open, or it is not making good contact. The mA read at the beginning of the exposure is 50% of the correct value (because one branch is open). There is a problem on the reading of the mA. No correct heating prior to the Exposure. The filament has not reached its correct temperature and the mA at the starting of the exposure is low. It usually occurs when the “Prep” and “Exp” buttons are pressed down at the same time. Making an exposure immediately after getting out of calibration mode in extended memory. +5 VDC , +12 VDC or --12 VDC Power Supplies of HT Control Board (mesured at TP2, TP3 and TP4 of this Board) have excesive ripple or VDC measured is not correct. ACTIONS 1. Connect a scope to the following Test Points in the HT Control Board and check that the voltage is correct, if not adjust it with the respective Potentiometer in the Power Supply Board (refer to Section 2.1 - Low DC Voltage Power Supply Test): TP2 (+5 VDC) in HT Control Board is adjusted with R12 Pot. in the Power Supply Board. TP3 (+12 VDC) in HT Control Board is adjusted with R26 Pot. in the Power Supply Board. TP4 (--12 VDC) in HT Control Board is adjusted with R25 Pot. in the Power Supply Board. 2. Check calibration data for the mA Open Loop (filament numbers) as stated in the Service Manual for all combination of kVp and mA when this error appears. With a scope connected to the Test Point TP5 (mA) in the HT Control Board check that the mA read is within the ratio of 1V=100 mA (± 5%) for V2 and V3 software versions, for V4 and up the ratio is 1V=10mA from minimum mA to 80 mA and 1V=100mA from 100 mA to the maximum rating. If it is not, the cause could be that the mA second test is not measuring right, or a wrong measurement performed in the Generator. (Refer to step 3). 44 3. Check that the jumper in the mA test point of the HV Transformer is well placed and tighten. 4. With a scope check that during the entire Exposure signals on the test point TP13 (--mA) and TP14 (+mA) on the HT Control Board connectors are symmetrical (± 10%). If one is found missing or not symmetrical, measure on pin 6 and 7 of J4 on the HT Control Board. If they are symmetrical on both points, the problem could be in the HT Control Board. If they are not correct, check that the connections made on the HV Transformer in J1-E, D, K terminals for Compact Generators (in TB1, terminals 1, 4 and 5 for no Compact Generators) are well connected and tighten. Also check that the GND wire is connected to the GND stud. If connections are correct the problem is in the HV Transformer. TR-1005R4 HF Series Generators Troubleshooting 5. Connect a scope to the Test Point TP5 (mA) in the HT Control Board. Check that when an exposure is made by pressing at the same time the “Prep” and “Exp” controls, the mA at the beginning of exposure is low. Check that when the exposure is made by pressing first the “Prep” control and then the “Exp” control, the mA at the beginning of exposure is correct. 6. For Low Speed Generators: G 7. For High Speed Generators: G ERROR CODE : Reprogram the “Rotor Acceleration and Filament Setting Time” as stated in the Service Manual, one step over the time as it was before (a.e.: if it was 1.2 seconds, reprogram for 1.8 seconds) and check if boosting is well configured. When performing the test for High Speed Generators check that the self-maintaining mode is not active. In order to check if the problem disappears, select the highest mA station for Small Focus and the lowest kVp allowed for this mA station (a.e. 40 kVp, 150 mA, SF). Make an Exposure by pressing at the same time the ”Prep” and “Exp” controls; check that the mA reading at the beginning of the Exposure is correct. Do the same for Large Focus (a.e. 50 kVp, 500 mA, LF). If it is found not correct, reprogram a step over at the time for each case, and test again. E13 DESCRIPTION : No kVp during exposure or kVp out of tolerance. ERROR TYPE : Informative. May abort exposition. APPLICABLE TO : All Generators APPEARS WHEN : During and after exposures. INFORMATION / SYMPTOM : No kVp during exposure. POSIBLE CAUSES Note . This error assumes that the fault is not on the IGBT and is not due to arcing in the X-ray Tube. Defective HV Transformer. Defective HT Controller Board. Defective IPM Driver Boards. Poor connection on the IPM Driver Boards. ACTIONS TR-1005R4 1. Check 5 VDC between P1-4 and P1-3 (GND) in both IPM Driver Boards. 2. Check 115 VAC between pins 1 and 2 of connector P2 on the same Boards. 3. If it is OK, check if the -kVp (TP12) and +kVp (TP 11) test points on the HT Controller Board are symmetrical. If they are not, check signals -- kV and + kV (in Compact Generators between P4-1 and J1-B at HV Transformer and also between P4-2 and J1-C at HV Transformer) (in no Compact Generators between P4-1 and TB1-3 at HV Transformer and also between P4-2 and TB1- 4at HV Transformer) if they are OK, replace the HV Transformer. 4. Check the connectors on the IPM Driver Boards. Check continuity in P3-1 (-kV DR1), P3-2 (--kVDR2) and those signals in IPM Driver Boards. Check with a scope in TP17 (1V=33.33kVp), if value is OK, replace HT Controller Board; if value is not OK, replace IPM Driver Boards. 5. If kVp value and time is OK and “E13” appears, check that for software version V3 and up the Dip-switches of A3024SW3 are all in OFF position at ATP Console Board. 45 HF Series Generators Troubleshooting ERROR CODE : E14 DESCRIPTION : Exposure signal without X-ray Exposure Console command. ERROR TYPE : Informative. APPLICABLE TO : All Generators APPEARS WHEN : During and after exposition. INFORMATION / SYMPTOM : Exposure signal without X-ray Exposure Console command. POSIBLE CAUSES The “Exp” signal is grounding on the HT Controller Board. ACTIONS ERROR CODE : 1. Remove the connector J1 on HT Controller Board and check grounding of pin 6 of P1. 2. If so, replace the HT Controller Board. 3. If it is not, remove the connector J3 on the Console, and check pin 1 on connector J3 on the Generator Cabinet. 4. If GND, replace the communication cable J3; if not, replace the ATP Console Board. E15 DESCRIPTION : No current on Filament. Wrong selection of Focal Spot detected during “Prep”. ERROR TYPE : Informative. Does not allow “Prep”. APPLICABLE TO : All Generators APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : No current detected on Focal Spot (Filaments Off). POSIBLE CAUSES A -- There is not supply in Filament Board or poor connection on the Cathode HV Cable or defective Filament Transformer inside the HV Transformer or defective HV Switch inside the HV Transformer (if the system is equipped with two tubes) B -- Wrong signal --FIL1 ACK 46 TR-1005R4 HF Series Generators Troubleshooting ACTIONS A. THERE IS NOT SUPPLY IN FILAMENT BOARD, OR POOR CONNECTION ON THE CATHODE HV CABLE, OR DEFECTIVE FILAMENT TRANSFORMER, OR DEFECTIVE HV SWITCH. Note . For Generators with two tubes: - if the error appears in both tubes, go to step 1. - if the error appears in only one tube, interchange HV Cables. - if error remains when selecting the same tube from Console, replace HV Transformer, if does not appear go to step 8. 1. Check through the X-ray tube window if the selected filament is On. Check both circuits to detect which one is causing the error code. 2. If none lit when selected, check in the DC output on the BR1 rectifier (324 Dc approx.) or input voltage (220 VAC approx.). If input voltage is OK and output voltage is not OK, replace rectifier. If it is OK go to step 3. 3. Check if the Led’s DS1 and DS2 are ON in the Filament Board. If they are not, replace the Board. 4. If everything is OK, check DC voltage between P2-4 and P2-1 (324 DC approx.). If not enough voltage detected, review circuit between BR1 and T2 transformer. Replace Filament Board if defective. 5. If it is OK, check the AC voltage between pin 4 on connector P3 on Filament Board Fil. Sup.) and pins 15 or 16 (depending on filament selection) on connector P4 on Interface Control Board. The range should be between 90 and 200 VAC. 6. If not, check voltage in Pin 17 of connector P4 at Interface Control Board and Pin 4 of connector P3 at Filament Board, also Check P14and 14 of connector P4. If not, replace the Interface Control Board. 7. If it is OK, check continuity between HV Transformer connector and Interface Board. 8. If it is OK, check continuity of HV Cable connector (between common C and S (Small Focus) and between common C and L (Large focus). The OHM value should be very low in both cases ( 0.01 approx.) 9. If it is OK, replace the HV Transformer. If it is not OK, check all connections from HV Cable to the tube. Replace cable if necessary. 10. If HV Cable is OK, check tube filaments. Replace Tube if necessary. TR-1005R4 47 HF Series Generators Troubleshooting B. WRONG SIGNAL - FIL1 ACK Perform the following diagnosis if after pressing “Prep” the Error Code “E15” appears on the Console and after reseting it, the Console displays Error Code “E04”. START link P1-8 HT Controller Check --FIL1 ACK at Interface Board in P1-8 at HT Controller. Is it ok? YES YES & P4-22 Interface Board NO Replace Press “Prep” and check - FIL1 ACK at Interface Board (P4-22). Is it Low Level? NO Check and REPAIR YES HT Controller Board Check if K7 is active when selecting FIL1*. Press Prep? Is it active? NOTES NO 1) FIL1 is Small Focus in Tube1 and it is Large Focus in Tube2. 2) FIL1 SLC is activated when selecting FIL1 during Stand by for RAD Tubes. For R&F Tubes it is activated at “Prep”. Replace YES NO Interface Board Check signal FIL1 SLC at P4-19 Interface Board. Is it at Low Level when selecting FIL1*? Check and fix link P1-13 in HT Controller with P4--19 in YES Check Signal --FIL1 SCL in P1-13 at HT NO Replace HT Controller Board Controll. Is it OK? Interface Board 48 TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E16 DESCRIPTION : Invalid value of : kVp, mA or kW. ERROR TYPE : Informative. Does not allow “Prep” or “Exp”. APPLICABLE TO : All Generators APPEARS WHEN : In “Prep” INFORMATION / SYMPTOM : Selected mA or kVp are not correct. POSIBLE CAUSES Wrong maximum kVp configuration. Wrong software compatibility on the Generator Cabinet and Console. When pressing “Prep” during calibration of Open Loop mA with a technique that overpasses the Generator power kVp/mA. ACTIONS ERROR CODE : 1. Check the switch 5 of SW2 on HT Controller Board (125 kVp in open position and 150 kVp in closed position). 2. Check the software version on U5 of HT Controller Board and U24 of ATP Console Board. 3. Set calibration data manually as per calibration procedure table “mA calibration number change” at calibration section in this manual. E17 DESCRIPTION : Communication error between ATP Console CPU Board and HT Controller Board. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. APPLICABLE TO : All Generators APPEARS WHEN : Once initialization phase is over at any moment. INFORMATION / SYMPTOM : No communication between Console and Generator Cabinet. POSIBLE CAUSES Defective communication cable between Console and Generator Cabinet (J3). Noise on the bucky circuitry. Defective HT Controller Board or defective ATP Console Board. The “Prep” signal from Console to HT Controller is short--circuited to ground. ACTIONS TR-1005R4 1. Turn Generator OFF/ON. 2. If E01 appears, follow procedure for E01. 3. If E01 does not appear, it is an intermittent error due an external device, install a R--C filter in the power supply and at bucky start circuitry. 4. If error persists, replace HT Controller or ATP Console Boards. 49 HF Series Generators Troubleshooting ERROR CODE : E18 OR ROTOR ERROR DESCRIPTION : Rotor running without order or Rotor error. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. APPLICABLE TO : All Generators APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : The X-ray tube is not rotating while “Prep” is active, then the exposures are inhibited or the X-ray tube anode is rotating without Console command. POSIBLE CAUSES Defective relay K1 (solid State) on the low speed module. Signal –RTR on HT Controller Board is active. Defective HT Controller or Low Speed Control Boards. ± 12 VDC power supplies missing on HT Controller Board. ACTIONS In Stand-by: 1. Check if the signal RTR test point (TP6 on HT Controller ) is logic “0”. If yes, check if K1 works properly. 2. If it is OK, check if the ± 12 VDC power supplies are correct. 3. If it is OK, replace the H. T. Controller. 4. If not logic “0” check K1 at Low Speed Module. 5. If K1 defective, replace. In “Prep”: (Rotor error/E18). When Console has not “ Rotor Error” indication , E18 Appears. 50 TR-1005R4 HF Series Generators Troubleshooting IF E18 OR ROTOR ERROR APPEARS IN “PREP” (ONLY FOR LF-RAC) VISUALLY CHECK THAT ANODE IS TURNING WHEN PRESSING “PREP” DOES IT TURN? CHECK TUBE STATOR YES VERIFY STARTER IS CONFIGURED TO CORRECT TUBE AND CAPACITOR INSTALLED. + VERIFY AT SIGNAL DELAYED +24V THAT LINE VOLTAGE IS TOO LOW -- THAT MAY CAUSE ROTOR ERROR OR E18. + CHECK WITH THE SCOPE SIGNAL RTRI AT TP6 HT CONTROLLER. SEE ILLUSTRATION BELOW. NO 2.2 V YES PREP CHECK LINK FROM TS2 TO TUBE STATOR IS IT OK? YES 0.8 CHECK VAC IN TS2 -CONNECTIONSSTATOR running PRESSING “PREP” IS IT OK? t NO REPAIR CONNECTIONS tprep NO YES REPLACE FUSE 6F6 CHECK SIGNAL +24 DELAYED IS IT OK? NO REPLACE K1 OR LF--RAC BOARD TR-1005R4 YES CHECK IF -START &--ACC ARE AT LOW LOGIC LEVEL WHEN PRESSING PREP NO REPEAT CONFIGURATION OF ROTOR ACCELERATION TIME FOR LOW SPEED 51 HF Series Generators Troubleshooting ERROR CODE : E19 DESCRIPTION : mA detected without “Exp” command. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. It is necessary to turn off the equipment. APPLICABLE TO : All Generators APPEARS WHEN : In stand-by or during initialization. INFORMATION / SYMPTOM : Current in tube without ”Prep” command. POSIBLE CAUSES ± 12 VDC power supplies missing on the H. T. Controller Board. Defective H. T. Controller. mA signal on H T Controller is active. ACTIONS ERROR CODE : 1. Check ± 12 VDC power supplies. 2. Check a level logic “0” in TP5. Check also a level logic “0” in TP13, TP14 connector P4-6 y P4-7. 3. If it is OK, replace the HT Controller or Filament Drive Boards one by one. E20 DESCRIPTION : kVp detected without “Exp” command. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. APPLICABLE TO : All Generators. APPEARS WHEN : In stand-by or during initialization. INFORMATION / SYMPTOM : kVp detected without “Exp” command. When E20 appears on Console (E20) means that the error can not be solved without turning off the equipment. POSIBLE CAUSES --12 VDC power supply missing. Defective HT Controller Board. ACTIONS 52 1. Check --12 VDC power supply. 2. Check logic level “0” in TP7 and TP11, TP12, P4-1 and P4-2. 3. If it is OK, replace HT Controller Board. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E21 DESCRIPTION : Wrong Tube-1 selection. ERROR TYPE : Informative. Does not allow working unless the error is solved or other tube is selected. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment mainly after initialization or when changing tube selection. INFORMATION / SYMPTOM : Wrong tube 1 selection. POSIBLE CAUSES The –HT INTLK is not grounding (tube 1 selection). Defective HV Switch inside the HV Transformer (two tubes option). The --HT INTLK is missing. ACTIONS Only for one tube option (no Compact Generators): 1. Check signal –HT INTLK in pin 9 of TB1 in the HV Transformer, it should be 0 VDC in tube 1 selection. 2. If it is not OK, check pin 9 of TB1 and ground is 0 Ω. If it is not, replace the HV Transformer. 3. If it is OK, check signal -HT LINK in ATP Console Board (J3-13), if not “0” in J3-13, check link between TB1-9 and J3-13, if voltage = “0” and E21 appears, replace ATP Console Board. Only for one tube option (Compact Generators): 1. Check the –HT INTLK in 6J3-13 (Generator Cabinet), it should be “0” VDC in tube 1 selection. 2. If it is not OK, check Jumper between 6J3-13 and 6J3-16 (GND). 3. If 6J3-13 = 0, check 6J3--13 in ATP Console Board. 4. If not “0” in J3-13, check link between TB1-9 and J3-13, if voltage = “0” and E21 appears, replace ATP Console Board. Only for two tubes option (no Compact Generators): 1. Check the –HT INTLK in pin 9 of TB1 in the HV Transformer, it should be 0 VDC in tube 1 selection. 2. If it is not OK, check between pin 9 of TB1 and ground is 0 Ω. If not replace the HV Transformer. 3. If it is OK, check 0V at J2-13 in ATP Console. a. If it is not OK, check between J3-13 in ATP and TB1-9. b. If it is OK, replace ATP Console Board. Only for two tubes option (Compact Generators): TR-1005R4 1. Check logic “0” in J3-13 in ATP Console Board, if “0” VDC, replace ATP Console Board. 2. If not “0”, turn off equipment, disconnect J1 of HV Transformer and check continuity between J1-J and J3-13 in ATP Console Board. 3. If it is not OK, check cable and replace if necessary. 4. If connection is OK, replace HV Transformer. 53 HF Series Generators Troubleshooting ERROR CODE : E22 DESCRIPTION : Wrong Tube-2 selection. ERROR TYPE : Informative. Does not allow working unless the error is solved or other tube is selected. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment mainly after initialization or when changing tube selection. INFORMATION / SYMPTOM : Wrong tube 2 selection. POSIBLE CAUSES The –HT INTLK is not high logic level 5V (tube 2 selection). Defective HV Switch inside the HV Transformer (two tubes option). The --HT INTLK is grounding. ACTIONS Only for one tube option (no Compact Generators): 1. Check signal –HT INTLK in pin 9 of TB1 in the HV Transformer, it should be 5 VDC in tube 2 selection. 2. If it is not OK, check pin 9 of TB1 and ground is infinite Ω. If it is not, replace the HV Transformer. 3. If it is OK, check signal -HT LINK in ATP Console Board (J3-13), if not “1” in J3-13, check link between TB1-9 and J3-13, if voltage = “5” and E22 appears, replace ATP Console Board. Only for one tube option (Compact Generators): 1. Check the –HT INTLK in 6J3-13 (Generator Cabinet), it should be “5” VDC in tube 2 selection. 2. If it is not OK, check that 6J3-13 is not grounding. 3. If 6J3-13 = 5, check 6J3--13 in ATP Console Board. 4. If not “5” in J3-13, check link between TB1-9 and J3-13, if voltage = “5” and E22 appears, replace ATP Console Board. Only for two tubes option (no Compact Generators): 1. Check the –HT INTLK in pin 9 of TB1 in the HV Transformer, it should be 5 VDC in tube 2 selection. 2. If it is not OK, check between pin 9 of TB1 and ground is infinite Ω. If not replace the HV Transformer. 3. If it is OK, check 0V at J2-13 in ATP Console. a. If J2-13 is not OK, check 5V between J3-13 in ATP and TB1-9. b. If it is OK, replace ATP Console Board. Only for two tubes option (Compact Generators): 54 1. Check logic “5” in J3-13 in ATP Console Board, if “5” VDC, replace ATP Console Board. 2. If not “5”, turn off equipment, disconnect J1 of HV Transformer and check continuity between J1-J and J3-13 in ATP Console Board. 3. If it is not OK, check cable and replace if necessary. 4. If connection is OK, replace HV Transformer. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E23 DESCRIPTION : Calibration data not stored ERROR TYPE : Indicative although it is almost impossible to find if not provoked. APPLICABLE TO : All Generators. APPEARS WHEN : When trying to save a calibration data. INFORMATION / SYMPTOM : Calibration data not stored. Calibration value intended to be stored has not been properly recorded. POSIBLE CAUSES This problem may be shown randomly. This problem is continuos or occurs frequently and the communication between the Generator Cabinet and the Console is too noisy. ACTIONS TR-1005R4 1. Store data again. 2. Check communication cables. 3. Route communication cables in different way. 55 HF Series Generators Troubleshooting ERROR CODE : E24 DESCRIPTION : The Bucky has not been detected to be moving. ERROR TYPE : Indicative. Does not allow exposition. APPLICABLE TO : All Generators. APPEARS WHEN : At the beginning of exposition. INFORMATION / SYMPTOM : Wrong Exposure signal from Buckies. POSIBLE CAUSES Malfunction of the bucky. Wrong wiring of the bucky. Wrong bucky selection. ACTIONS CHECK - DRCMA AT PREP IS IT AT LOW NO REVIEW WORK STATION CONFIGURATION IS IT OK? NO CONFIGURE CORRECTLY LEVEL? YES REPAIR NO CONNECTION CHECK K2 FOR BUCKY 1 & K3 FOR BUCKY 2 ARE THEY ON? YES YES CHECK J3-14,J3-11 AT ATP CONS. IS IT OK? NO REPLACE ATP CONSOLE BOARD YES CHECK AND REPAIR LINK J3--14 //P4-12 AT YES REPLACE INTERFACE BOARD CHECK-BUCKY MOTION 1&2 AT INTERFACE BOARD P4-11 & P4-10 AT LOW LEVEL IS IT OK? INTERFACE BOARD J3--11 / P4-13 AT INTERFACE BOARD NO PROBLEM AT BUCKY 56 TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E25 DESCRIPTION : Battery failure in Battery Powered Generators. ERROR TYPE : Indicative. Does not allow exposition. APPLICABLE TO : All Battery Powered Generators. APPEARS WHEN : At “Prep” in any Battery Powered Generators and at any moment in Generators with Stand-Alone. INFORMATION / SYMPTOM : Batteries charge level is momentarily low or some batteries are discharged or damaged. POSIBLE CAUSES Batteries are discharged. Some Battery Charger Sector is not working properly or some Batteries are damaged. ACTIONS A. PRELIMINARY E25 appears when the Generator has not been used for a period of time, it usually allows 2 or 3 exposures and then E25 appears. If this is the case, charge Batteries and perform exposures until the batteries are totally discharged, then charge again and perform exposures again to discharge, repeat the procedure 5 or 6 times. This is the way to charge batteries fully and safe. B. TR-1005R4 BATTERIES FULLY CHARGED AND “E25” APPEARS 1. Check Corrosion in metal contacts of Batteries. 2. Check charger Leds on Battery Charger. Green Leds and LED DS1 should be ON. 3. Check voltage in J1 of Battery Charger Board: J1-16 & J1-15, J1-14 & J1-13...... , J1-2 & J1-1. • With Generator OFF and disconnected from Mains, the voltage to be found is: 26.6 VDC. • With Stand-Alone mode, disconnected the Generator from Mains and with the Generator turned On, the voltage should be: 25.4 VDC. G If voltage is not OK, check the batteries status and replace defective batteries if needed (refer to Section 2.6.2 - Identifying and Replacing Defective Batteries). G If total voltage is correct and E25 appears, check the measure circuit. -- In Generators with Stand-Alone check links between J1-18 (HT Controller) & J3-5 (Stand-Alone), J1-19 (HT Controller) & J3-6 (Stand-Alone), J1-20 (HT Controller) & J3-7 (Stand-Alone). If links are OK and batteries voltage is OK but signals are below minimum required (that is --BATST3 is “0”, BATST2 is “0” and BATST1 is “1”), check HT Controller Board and Stand-Alone Board, replace the defective Board found. -- For Generators without Stand-Alone check that signal -BAT FAULT at P5-2 of HT Control Board is at “High Level”. If -BAT FAULT is at “High Level”, replace HT Controller Board. If -BAT FAULT is at “Low Level”, check J2-2 in Battery Charger Board. If not “Low Level” replace cable. If “Low Level“ replace the Battery Charger Board. 57 HF Series Generators Troubleshooting C. 1. LEDs CHECKING ON THE BATTERY CHARGER BOARD GREEN LEDS ARE ON BUT LED DS1 IS OFF Check that 24 V are present in J2-1 of Battery Charger Board. • If it is OK, replace Battery Charger Board. • If it is not OK, check 24V in J2-7 Line Monitor. 2. G If it is OK, repair links between J2-1 of Battery Charger Board & J2-7 of Line Monitor Board. G If it is not OK, check 20 VAC between J2-5 and J2-6 at Line Monitor Board. -- If it is OK, replace Line Monitor Board. -- If it is not OK, check voltage from 2T1 Battery Charger Transformer to the Line Monitor Board and replace it if necessary. SOME GREEN LEDS ARE NOT ON AND DS1 IS ON. Check Fuses F7 to F21(2A, 250 VAC) (Charger Sectors) of the Battery Charger Board. Check VAC at J6 and J4 in Battery Charger Board (connectors J6 and J4 must be plugged in the Board), it should be 28 VAC (measure between: J6-1 & J6-2, J6-3 & J6-4........... until J6-15 & J6-16, and also check J4-1 & J4-2 ........ until J4-13 & J4-14). • If VAC is OK, replace Battery Charger Board. • If VAC is not OK, unpplug connectors J6 and J4 from the Battery Charger Board and repeat the measure checking VAC from 2T1 Battery Charger Transformer at connectors J6 and J4, it should be 28 VAC (measure between: J6-1 & J6-2, J6-3 & J6-4........... until J6-15 & J6-16, and also check J4-1 & J4-2 ........ until J4-13 & J4-14). Check 2T1 Battery Charger Transformer and replace it if necessary. 3. NONE LED IS ON Check that Generator is Powered ON. If DL1 is blinking (yellow) at Line Monitor Board and DL2 and DL3 are OFF: • Check VAC between J2-1 and J2-3 at Line Monitor Board. G If no VAC found, replace Line Monitor Board. G If VAC found, check VAC in 2T1 Battery Charger Transformer. -- If no VAC found, check and fix connection at 2T1 Battery Charger Transformer. -- If VAC found, check 2T1 Battery Charger Transformer. If DL1 is blinking (yellow) at Line Monitor Board while DL2 and DL3 are ON (any of them): • Check Line VAC +/- 15%. G If Line VAC is not OK, it is an external problem. G If Line VAC is OK, review the Line Monitor Board adjustment. Line Monitor Board Adjustment: Configure SW1 at Line Monitor Board according to Power Line Voltage (refer to Installation chapter in Service Manual). Measure the Power Line Voltage with a Digitalmeter and adjust VDC in TP2 with POT1 at Line Monitor Board as per the following formula: V measured × 2.5 = VTP2 V nominal Example: V(measured:220V) V (nominal:230V) × 2.5 = VTP2(2.4VDC) V measured is the real voltage obtained with polymeter. V nominal is the SW1 configuration Voltage. If all Leds are off at Line Monitor Board: • 58 Check VAC in J2-1 / J2-2 at Line Monitor Board. G If VAC is OK, review configuration of Jumper SW1. G If VAC is not OK, check (Magnetothermic ) 1SW1 is ON and external VAC power. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E26 DESCRIPTION : Voltage failure in Battery Powered Generators with Stand-Alone. ERROR TYPE : Fatal error. System shut down. APPLICABLE TO : All Battery Powered Generators with Stand-Alone. APPEARS WHEN : At the beginning of exposition. INFORMATION / SYMPTOM : System failure POSIBLE CAUSES No voltage detected at Stand Alone. Shutdown DC is below or over specifications HT Controller cables are accidentally grounded. ACTIONS ERROR CODE : 1. Check that DL4 is ON, if it is OFF, Stand Alone Board is not powered. 2. Check that DL3 is OFF, if it is ON, a shutdown has occurred. 3. Check that DL5 is OFF, if it is ON, DC is below or over specifications. 4. Check that battery voltage cables connected to HT Controller are not grounded. E27 DESCRIPTION : Failure in Console EPROM. Bad checksum. ERROR TYPE : Fatal Error. Generator does not start. APPLICABLE TO : All Generators APPEARS WHEN : During Console initialization. INFORMATION / SYMPTOM : The Console performs a checksum procedure of EPROM when it has been configured to a non-allowed calibration and it has found this value to be incorrect. POSIBLE CAUSES The Console has been configured in a non communication mode. The non volatile RAM does not calculate and compare the Console checksum. The EPROM (U24) has been corrupted. ACTIONS TR-1005R4 1. Check if dip--switch SW2 on ATP Console is well configured per Service Manual. 2. If error remains, replace the non--volatile RAM (U23) on ATP Console. 3. If error remains, replace the EPROM (U24) on ATP Console. 59 HF Series Generators Troubleshooting ERROR CODE : E29 DESCRIPTION : “ALL CLEAR” signal not active. ERROR TYPE : Indicative. Does not allow “Prep”. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : When pressing “Prep” in P00 mode. INFORMATION / SYMPTOM : Exposure is not allowed. POSIBLE CAUSES “All Clear” signal is not ready after 5 seconds with “Prep” activated. ACTIONS Release the exposure controls, press the “System Reset” button and check the system. ERROR CODE : E30 DESCRIPTION : Relay K1 not active. ERROR TYPE : Indicative. Does not allow “Prep”. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : When pressing “Prep” in P00 or P03 mode. INFORMATION / SYMPTOM : Test--scan not started. POSIBLE CAUSES MOSTA signal is not received at system or relay K1 is not active. ACTIONS Release the exposure controls, press the “System Reset” push-button and check the system. 60 TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E31 DESCRIPTION : Long exposition is not initiated. ERROR TYPE : Indicative. Does not allow long “Exp”. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : During exposition phase in P00 mode. INFORMATION / SYMPTOM : Signal from K3 has not been detected after 1.6 seconds. POSIBLE CAUSES Signal from K3 has not been detected after 1.6 seconds. The system is not ready to make the exposure or the operator has aborted the exposure. ACTIONS Release the exposure controls, press the “System Reset” push-button and check the system. ERROR CODE : E32 DESCRIPTION : Long exposition is not cut (after 3.2 seconds) as relay K3 was not detected. ERROR TYPE : Indicative. Cut exposition at 3.2 seconds of buckup. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : During exposition phase in P00 mode. INFORMATION / SYMPTOM : Signal from K3 is not received. POSIBLE CAUSES Signal from K3 is not received. Exposure not completed, time is longer than 1.6 seconds. ACTIONS Release the exposure controls, press the “System Reset” push-button and check the system. TR-1005R4 61 HF Series Generators Troubleshooting ERROR CODE : E33 DESCRIPTION : No communication between Generator and Serial Console or PC Unit. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Serial Console. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Serial Communication Error. POSIBLE CAUSES Connecting cable between Console and Generator is loosen or damaged. Damaged ATP Console CPU Board or Serial Console. ACTIONS ERROR CODE : 1. Check connection cable between connector J7/J8 from ATP Console CPU Board to connector J5 of Compatibility Module (as per Generator model) and then check cable from J5 to Serial Console. 2. If error remains, check ATP Console CPU Board and Serial Console, replace defective part found. E34 -- TECHNIQUE ERROR DESCRIPTION : Technique error. ERROR TYPE : Informative without acoustic alarm or Fatal after exposition. It does not allow exposition. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment after parameter selection or after exposition. INFORMATION / SYMPTOM : Indicated with warning “Technique error” in Consoles with written indicators. For the rest of Consoles E34 appears in display. POSIBLE CAUSES The calibration for that parameters is wrong. ACTIONS 62 1. If it occurs with time parameters close to 1mS, it means that the cable capacity is excessive for a short exposition. Also the calibration for that parameters is wrong. Check Service Manual Section: Exposure Time Adjustment. 2. If it happens at Fluoroscopy mode with ABC, it means that the equipment is not able to perform that operation. Perform Jumper W1 in Fluoro CPU. 3. If it happens after exposition, it means a failure in exposition timer and backup has been cut. Dangerous. Reset APR and reconfigure values. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E35 -- DOOR OPEN DESCRIPTION : Door Open. ERROR TYPE : Informative. It may inhibit Exposition depending on the configuration of SW1.2 at Console. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Indicated with warning “Door Open” in Consoles with written indicators. For the rest of Consoles E35 appears in display. Does not allow “Prep” and “Exp”. POSIBLE CAUSES Door open or cable disconnected or cable not installed. ACTIONS ERROR CODE : 1. Close door. 2. If that is not the reason for the error, check Jumper TS1-22 & TS1-23. See Installation Manual Section: Door Interlock Signal. E36 -- HEAT UNITS DESCRIPTION : Heat Unit. Overheating. ERROR TYPE : Informative without acoustic alarm. Does not allow expositions. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Indicated with warning “Heat Unit” in Consoles with written indicators. For the rest of Consoles E36 appears in display. Does not allow “Prep” and “Exp”. POSIBLE CAUSES If it appears at initialization means that the thermostat of the selected tube is connected or it does not exist, if so connect to ground the correspondent signal. If it appears at any other moment is because the tube thermostat has been activated. It also may appear during the calibration process due to the high number of starting. ACTIONS TR-1005R4 1. Check correct installation of signal Thermostat/Presostat. See Installation Manual. If tube has not this signal, perform a Jumper indicated in Installation Jumper. 2. Wait until temperature is lowered. 63 HF Series Generators Troubleshooting ERROR CODE : E37 - TUBE OVERLOAD DESCRIPTION : Tube Overload. ERROR TYPE : Informative without acoustic alarm. Does not allow Exposition. APPLICABLE TO : All Generators. APPEARS WHEN : After “Exp” due to Tube overheating. After changing radiographic parameters. In some Consoles this error may not appear as they are provide with an automatic blocking that disable parameters above tube capacity. INFORMATION / SYMPTOM : Indicated with warning “Tube Overload” in Consoles with written indicators. For the rest of Consoles E37 appears in display. Exposures are not allowed. POSIBLE CAUSES 1. Parameters selected for a new exposition are above tube capacity. (Heat Units or Rating). 2. Capacity Line frequency is wrong. (see SW1.1 at Console) or Tube selected in extended position E02 or E18 is not correct. 1. Wait for Tube to cool and Heat Units available increase or modify Exposition parameters. 2. If Heat Units of tube are 100% and E37 or “Tube Overload” warning appear: Check 3024SW1.1 in ATP Console. See Configuration Chapter in Service Manual and Test Switches or verify the X-Ray Type Selection: E02 for Tube 1 and E18 for Tube 2 in Configuration Chapter of Service Manual. ACTIONS ERROR CODE : E41 DESCRIPTION : Dosimeter failure. Communication failure between Tube-1 Dosimeter and Generator. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-1. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-1 selection. POSIBLE CAUSES Wrong Physical connection between Dosimeter and System for Tube-1. ACTIONS 64 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E42 DESCRIPTION : Autotest error on Tube-1 Dosimeter. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-1 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-1 selection. Failure test in Dosimeter. POSIBLE CAUSES Error during electronic checking of Counter Module for Tube-1. ACTIONS ERROR CODE : 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. 3. If required, replace Counter Module for Tube-1. E43 DESCRIPTION : Tube-1 Ion Chamber status check error. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-1 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-1 selection. Wrong Ion Chamber status request. POSIBLE CAUSES Error during Ion Chamber checking for Tube-1. Ion Chamber not operative. ACTIONS TR-1005R4 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. 3. If required, replace Ion Chamber for Tube-1. 65 HF Series Generators Troubleshooting ERROR CODE : E44 DESCRIPTION : Dosimeter failure. Communication failure between Tube-2 Dosimeter and Generator. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-2. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-2 selection. POSIBLE CAUSES Wrong Physical connection between Dosimeter and System for Tube-2. ACTIONS ERROR CODE : 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. E45 DESCRIPTION : Autotest error on Tube-2 Dosimeter. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-2 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-2 selection. Failure test in Dosimeter. POSIBLE CAUSES Error during electronic checking of Counter Module for Tube-2. ACTIONS 66 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. 3. If required, replace Counter Module for Tube-2. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E46 DESCRIPTION : Tube-2 Ion Chamber status check error. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-2 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-2 selection. Wrong Ion Chamber status request. POSIBLE CAUSES Error during Ion Chamber checking for Tube-2. Ion Chamber not operative. ACTIONS ERROR CODE : 1. Check cable connections between Dosimeter and System. 2. Turn Off and On the Generator to reset the Radiation Measuring System. 3. If required, replace Ion Chamber for Tube-2. E47 DESCRIPTION : Capacitors not charged when PREP. ERROR TYPE : Informative. Does not allow exposition. APPLICABLE TO : Capacitor Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Indicated with warning “E47“. POSIBLE CAUSES No power in line. Defective Capacitor or circuit. ACTIONS TR-1005R4 1. Press the respective button on the Console to reset the Error indication. 2. Wait one minute for Capacitor Charging before activating “PREP” control. 67 HF Series Generators Troubleshooting ERROR CODE : E48 DESCRIPTION : Collimator Error. ERROR TYPE : Informative. Does not allow exposure. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Showed as “Technique Error” in Consoles with this light indicator. For the rest of Consoles E48 appears displayed. POSIBLE CAUSES Collimator blades closed or in motion during exposure. Defective Collimator. ACTIONS ERROR CODE : 1. Check collimator blades. 2. If it is OK, check the TS3-20 is at low level. • If it is not at low level : Problem in Collimator. • If signal at low level, check J2-6 in ATP Console G if it is at low level, replace ATP Console Board G If is at high level, check and fix link between J2-6 and TS3-20. E49 DESCRIPTION : Exposure Cycle Error. ERROR TYPE : Informative. Does not allow exposure. APPLICABLE TO : Generators with two X-ray Tubes for RAD only with “Exposure Cycle” feature (a.e. Brandis). APPEARS WHEN : Exposure is not performed or it is aborted. INFORMATION / SYMPTOM : E49 appears on Console. POSIBLE CAUSES Operator releases “EXP” button before exposure time has ended. Exposure order is interrupted. ACTIONS 1. 68 Press the respective button on the Console to reset the Error indication. 2. Repeat the exposure. 3. If error remains, check Handswitch or “EXP” button and replace what is wrong. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E50 DESCRIPTION : Interrupted Exposure. ERROR TYPE : Indicative. APPLICABLE TO : All Generators. APPEARS WHEN : When operator releases “EXP” button before exposure time has ended. INFORMATION / SYMPTOM : E50 appears on Console. POSIBLE CAUSES Operator releases “EXP” button before exposure time has ended. ACTIONS ERROR CODE : 1. Press the respective button on the Console to reset the Error indication. 2. Repeat the exposure. 3. If error remains, check Handswitch or “EXP” button and replace what is wrong. E51 DESCRIPTION : Checksum failure or EPROM corrupted. ERROR TYPE : Indicative. System does not allow exposition. APPLICABLE TO : Generators with DRAC or LV-DRAC. APPEARS WHEN : After self-test. INFORMATION / SYMPTOM : At power On, after the Generator autocheck, E51 is displayed and it is not possible to make Exposures. POSIBLE CAUSES DRAC program memory corrupted. ACTIONS 1. TR-1005R4 Replace U17 in Control DRAC Board. 69 HF Series Generators Troubleshooting ERROR CODE : E52 DESCRIPTION : Microcrontroller RAM failure. ERROR TYPE : Indicative. Exposure is not allowed. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : After self-test. INFORMATION / SYMPTOM : At power On, after the Generator autocheck, E52 is displayed and it is not possible to make Exposures. POSIBLE CAUSES U17 in Control DRAC Board is defective. ACTIONS 1. ERROR CODE : Replace U17 in Control DRAC Board. E53 DESCRIPTION : Insufficient DC BUS voltage at low level voltage (220 VAC). ERROR TYPE : Indicative. System does not allow exposition. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : INFORMATION / SYMPTOM : E53 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Voltage between J2--1 and J2--2, in Control DRAC Board, are low or absent. Voltage at TP18 is < 1.1 VDC. ACTIONS 70 1. Check VDC in J2-1 and J2-2 in INTERFACE DRAC PCB, it must be higher than 200 VDC. 2. If it is not OK, perform Error 11 checking. 3. If it is OK, check FILT 1, F3 and F4 in INTERFACE DRAC PCB. 4. If it is not OK, replace F3 or F4 or INTERFACE DRAC PCB. 5. If it is OK, Check VDC in J2-1 and J2-2 in CONTROL DRAC PCB. 6. If it is not OK, replace Cable between J2 in INTERFACE DRAC PCB and J2 CONTROL DRAC PCB. 7. If it is OK, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E54 DESCRIPTION : Insufficient DC BUS voltage at high level voltage (480 VAC). ERROR TYPE : Indicative. System does not allow exposition. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : INFORMATION / SYMPTOM : E54 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Voltage between J2--1 and J2--2, in Control DRAC Board, is low (out of range). Voltage at TP18 is < 2.48 VDC. ACTIONS ERROR CODE : 1. Check VDC in J2-1 and J2-2 in INTERFACE DRAC PCB, it must be higher than 447 VDC. 2. If it is not OK, perform Error 11 checking. 3. If it is OK, check FILT 1, F3 and F4 in INTERFACE DRAC PCB. 4. If it is not OK, replace F3 or F4 or INTERFACE DRAC PCB. 5. If it is OK, Check VDC in J2-1 and J2-2 in CONTROL DRAC PCB. 6. If it is not OK, replace Cable between J2 in INTERFACE DRAC PCB and J2 CONTROL DRAC PCB. E55 DESCRIPTION : Excessive DC BUS voltage at 480 or 380 VAC. ERROR TYPE : Indicative. System does not allow exposition. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : INFORMATION / SYMPTOM : E55 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Voltage between J2--1 and J2--2, in Control DRAC Board, are high (out of range). Voltage at TP18 is > 4.92 VDC. ACTIONS TR-1005R4 1. Check the input voltage to the Generator at TS2--20, TS2--21 and TS2--22, it must be according to specifications max. 480 VAC + 10%. If it is not OK, check Input Power Line. 2. If Power Input is OK, check the DC Voltage between J2--1 and J2-2 in CONTROL DRAC PCB, it should be less than 890 VDC. 3. If Voltage is < 890 VDC replace CONTROL DRAC PCB. 4. If voltage is > 890 VDC, switch OFF and disconnect J2--1 and J2-2 in CONTROL DRAC . Switch ON and measure voltage in DC BUS +/--. 5. If it is OK, replace CONTROL DRAC. 6. If not OK, check Power Module and FILT1 in INTERFACE DRAC PCB. Replace defective part. ( Power Module or FILT1 in INTERFACE DRAC PCB). 71 HF Series Generators Troubleshooting ERROR CODE : E56 DESCRIPTION : Excessive reference voltage. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : INFORMATION / SYMPTOM : E56 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Excessive reference voltage. ACTIONS 72 1. Check voltage at TP15, it must be 0V. 2. If not 0V, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E58 DESCRIPTION : Excessive current in main winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During acceleration of the anode at low speed, E58 is displayed and it is not possible to make exposures. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. TR-1005R4 Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 73 HF Series Generators Troubleshooting ERROR CODE : E59 DESCRIPTION : Excessive current in auxiliary winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During acceleration of the anode at low speed, E59 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. 74 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E60 DESCRIPTION : Insufficient current in auxiliary winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During acceleration of the anode at low speed, E60 is displayed and it is not possible to make exposures. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 75 HF Series Generators Troubleshooting ERROR CODE : E61 DESCRIPTION : Insufficient current in main winding during acceleration up to 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During acceleration of the anode at low speed, E61 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 76 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E62 DESCRIPTION : Excessive current in main winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During acceleration of the anode at low speed, E62 is displayed and it is not possible to make exposures. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 77 HF Series Generators Troubleshooting ERROR CODE : E63 DESCRIPTION : Excessive current in auxiliary winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During acceleration of the anode at high speed, E63 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. 78 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E64 DESCRIPTION : Insufficient current in auxiliary winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During acceleration of the anode at high speed, E64 is displayed and it is not possible to make exposures. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 79 HF Series Generators Troubleshooting ERROR CODE : E65 DESCRIPTION : Insufficient current in main winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During acceleration of the anode at high speed, E65 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 80 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E66 DESCRIPTION : Excessive current in main winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During running of the anode at low speed, E66 is displayed and it is not possible to make exposures. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 81 HF Series Generators Troubleshooting ERROR CODE : E67 DESCRIPTION : Excessive current in auxiliary winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During running of the anode at low speed, E67 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. 82 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E68 DESCRIPTION : Insufficient current in auxiliary winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at low speed, E68 is displayed and it is not possible to make exposures. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 83 HF Series Generators Troubleshooting ERROR CODE : E69 DESCRIPTION : Insufficient current in main winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at low speed, E69 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 84 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E70 DESCRIPTION : Excessive current in main winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at high speed, E70 is displayed and it is not possible to make exposures. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 85 HF Series Generators Troubleshooting ERROR CODE : E71 DESCRIPTION : Excessive current in auxiliary winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at high speed, E71 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. 5. Check Winding impedance in transformers (main or auxiliary). 6. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 7. 86 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E72 DESCRIPTION : Insufficient current in auxiliary winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at high speed, E72 is displayed and it is not possible to make exposures. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 87 HF Series Generators Troubleshooting ERROR CODE : E73 DESCRIPTION : Insufficient current in main winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During running of the anode at high speed, E73 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 88 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E74 DESCRIPTION : Excessive current in main winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at low speed, E74 is displayed. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main) according to the specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. If winding in TS2 is not OK, replace TS2. 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 6. TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 89 HF Series Generators Troubleshooting ERROR CODE : E75 DESCRIPTION : Excessive current in auxiliary winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at low speed, E75 is displayed. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (auxiliary) according to the specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. If winding in TS2 is not OK, replace TS2. 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 6. 90 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E76 DESCRIPTION : Insufficient current in auxiliary winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at low speed, E76 is displayed. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (auxiliary) according to the specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 91 HF Series Generators Troubleshooting ERROR CODE : E77 DESCRIPTION : Insufficient current in main winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at low speed, E77 is displayed. POSIBLE CAUSES Insufficient current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main) according to the specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 92 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E78 DESCRIPTION : Excessive current in main winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed. INFORMATION / SYMPTOM : During braking operation of the anode at high speed, E78 is displayed. POSIBLE CAUSES Excessive current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main) according to the specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. If winding in TS2 is not OK, replace TS2. 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 6. TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. 93 HF Series Generators Troubleshooting ERROR CODE : E79 DESCRIPTION : Excessive current in auxiliary winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at high speed, E79 is displayed. POSIBLE CAUSES Excessive current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (auxiliary) according to the specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. If winding in TS2 is not OK, replace TS2. 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 6. 94 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. Disconnect Stator Cables at X--ray Tube Side but keep cable connected to TS2. Press “PREP” a. If any other Error message appears (Insufficient Current) replace the X-ray Tube. b. If the same error remains, disconnect Stator Cable at TS2 Generator. c. If any other Error message appears (Insufficient Current) replace Stator Cable. d. If Error remains, disconnect Primary at Transformer (Main or Auxiliary) at J1 Connector of Control DRAC and Press “PREP”. e. If any other Error message appears (Insufficient Current) replace Transformer. f. If the same error remains, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E80 DESCRIPTION : Insufficient current in auxiliary winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed. INFORMATION / SYMPTOM : During braking operation of the anode at high speed, E80 is displayed. POSIBLE CAUSES Insufficient current in auxiliary winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (auxiliary) according to the specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 95 HF Series Generators Troubleshooting ERROR CODE : E81 DESCRIPTION : Insufficient current in main winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at high Speed. INFORMATION / SYMPTOM : During braking operation of the anode at high peed, E81 is displayed. POSIBLE CAUSES Insufficient current in main winding is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main) according to the specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . X-ray Tube Stator Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 96 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E82 DESCRIPTION : Wrong X-ray Tube selection. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection, E82 is displayed. POSIBLE CAUSES No tube selected. ACTIONS ERROR CODE : 1. Check that the Dip switch 3243--SW4--6 is in on position (tube selection inhibited). 2. Check delayed switch off. E83 DESCRIPTION : Excessive current in DC Brake. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode braking in DC voltage. INFORMATION / SYMPTOM : During braking operation of the anode with DC voltage, E83 is displayed. POSIBLE CAUSES Excessive current in main or auxiliary winding is detected. ACTIONS TR-1005R4 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check CR8, CR9, CR10 and CR11 in INTERFACE DRAC PCB. If any of them is found defective, replace INTERFACE DRAC PCB. 3. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 4. Check correct Isolation between connections Main winding and auxiliary winding in TS2. If winding in TS2 is not OK, replace TS2. 97 HF Series Generators Troubleshooting ERROR CODE : E84 DESCRIPTION : Incorrect Tube selection signal. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection E84 is displayed. POSIBLE CAUSES No tube selected. X-Ray selection Signal is not correct on the Control DRAC PCB. ACTIONS 1. ERROR CODE : Check that the Dip Switch 3243SW4--6 on the Control DRAC PCB is in ON position. E85 DESCRIPTION : Incorrect Tube selection signal. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection, E85 is displayed. POSIBLE CAUSES No tube selected. X-Ray selection Signal is not correct on the Control DRAC PCB. ACTIONS 1. 98 Check that the Dip Switch 3243SW4--6 on the Control DRAC PCB is in ON position. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E86 DESCRIPTION : Incorrect Tube selection signal. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection, E86 is displayed. POSIBLE CAUSES No tube selected. X-Ray selection Signal is not correct on the Control DRAC PCB. ACTIONS ERROR CODE : 1. Check that the Dip Switch 3243SW4--6 on the Control DRAC PCB is in ON position. 2. Check the connection of common wire. 3. Check the voltage at TP36 in Control DRAC Board. E87 DESCRIPTION : Insufficient current in common wire during acceleration up to 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During acceleration of Anode at Low Speed. INFORMATION / SYMPTOM : E87 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in common wire is detected. ACTIONS TR-1005R4 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main or auxiliary). 99 HF Series Generators Troubleshooting 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G ERROR CODE : In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. E88 DESCRIPTION : Insufficient current in common wire running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : Running the Anode at Low Speed. INFORMATION / SYMPTOM : E88 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in common wire is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main or auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 100 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E89 DESCRIPTION : Insufficient current in common wire during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During acceleration of the Anode at High Speed. INFORMATION / SYMPTOM : E89 is displayed and it is not possible to make exposures. POSIBLE CAUSES Insufficient current in common wire is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main or auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G TR-1005R4 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. 101 HF Series Generators Troubleshooting ERROR CODE : E90 DESCRIPTION : Insufficient current in common wire running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : Running the Anode at High Speed. INFORMATION / SYMPTOM : E90 is displayed and it is not possible to make Exposures. POSIBLE CAUSES Insufficient current in common wire is detected. ACTIONS 1. Check Switches configuration 324SW1 and 3243SW2 in CONTROL DRAC PCB. Refer to Tube Family Selection in DRAC Documentation. 2. Check Stator Tube Winding impedance (main or auxiliary) according to the X-ray Tube Stator specifications. 3. Check correct cable connection between Stator and TS2. 4. Check Winding impedance in transformers (main or auxiliary). 5. Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: G Note . Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse N-- and U,V,W in direct and inverse In case you decide to measure the Gate signals with the Oscilloscope and the generator Turned On, disconnect cables J2-- 1 and J2-- 2 at Control DRAC as these points are High Voltage with respect to Ground. G 102 In the same PCB measure PTR1-2 , 3--4, 5--6, 7--8, 9--10, 11--12 in direct and inverse . If any defective connection is found, replace CONTROL DRAC PCB. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E91 DESCRIPTION : Incorrect signal measure in IPRINC (CH2). ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : In Stand-by situation. INFORMATION / SYMPTOM : E91 is displayed and it is not possible to make exposures. POSIBLE CAUSES The system is detecting current through main wire and it should be zero. ACTIONS 1. ERROR CODE : Check the voltage at TP1 and TP17 in Control DRAC Board. It should be 0V. E92 DESCRIPTION : Incorrect signal measure in IAUX (CH3). ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : In Stand-by situation. INFORMATION / SYMPTOM : E92 is displayed and it is not possible to make Exposures. POSIBLE CAUSES The system is detecting current through auxiliary wire and it should be zero. ACTIONS 1. TR-1005R4 Check the voltage at TP3 and TP16 in Control DRAC Board. It should be 0V. 103 HF Series Generators Troubleshooting ERROR CODE : E93 DESCRIPTION : Incorrect signal measure in ICOM (CH4). ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : In Stand-by. INFORMATION / SYMPTOM : E93 is displayed and it is not possible to make exposures. POSIBLE CAUSES The system is detecting current through main wire and it should be zero. ACTIONS 1. ERROR CODE : Check the voltage at TP1, TP3 and TP36 in Control DRAC Board. It should be 0V. E95 DESCRIPTION : Rapid Termination ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : Generators with Rapid Termination application Installed. APPEARS WHEN : While Exposure. (after 10ms from exposure or after 10% of the exposure back-up time whatever is first). INFORMATION / SYMPTOM : E95 is displayed and it is not possible to make Exposures. POSIBLE CAUSES The selected Ion Chamber or the selected parameters (short backup time) are not appropriate for an exposure with AEC Switch SW1--3 in ATP Console A3024--XX PCB is in ON position. ACTIONS 104 1. Press the respective button on the Console to reset the Error indication. 2. Select appropriate Ion Chamber or modify parameters. 3. if error remains check SW1-3 in ATP Console A3024--XX PCB is in OFF position. TR-1005R4 HF Series Generators Troubleshooting ERROR CODE : E96 DESCRIPTION : Voltage missing at PCB A3517--01. ERROR TYPE : Fatal. Does not allow exposures. APPLICABLE TO : Capacitor Powered Generators only. APPEARS WHEN : At any time. INFORMATION / SYMPTOM : E96 appears at console display. POSIBLE CAUSES Failure in Power supply of PCB A3517--01. Failure in reference voltage 10V. ACTIONS ERROR CODE : 1. Turn Off Generator and wait for the DC Link Capacitors to discharge. For that, refer to Capacitor Discharge Procedure. 2. Replace A3517--01 PCB. E97 DESCRIPTION : Voltage in capacitors not balanced. ERROR TYPE : Fatal. Does not allow exposures. APPLICABLE TO : Capacitor Powered Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : E97 appears at Console display. POSIBLE CAUSES 1.-- Failure at measurements circuitry of PCB A3517--01. 2.-- Failure in Resistors 8R1 and 8R3 (voltage regulating resistors). 3.-- Failure in DC Link Capacitors. ACTIONS TR-1005R4 1. For Cause 1: Replace PCB A3517--01. 2. For Cause 2: Replace resistors 8R1 and 8R3. 3. For Cause 3: Replace all DC Link Capacitors. 105 HF Series Generators Troubleshooting ERROR CODE : E98 DESCRIPTION : Dip Switch 3024SW2-3 in ATP Console Board set for Configuration and Calibration Mode Active. ERROR TYPE : Informative. It allows normal operation. APPLICABLE TO : All Generators. APPEARS WHEN : After turning on the Control Console. INFORMATION / SYMPTOM : E98 appears at console display. POSIBLE CAUSES Dip Switch 3024SW2-3 in ATP Console Board set in “ON” position. ACTIONS 1. Reset the error condition by pressing the respective button on the Console. Keep in mind that this error will appear each time the Generator is turned OFF/ON during service procedures (configuration, calibration, etc.) whenever Dip Switch 3024SW2-3 in ATP Console Board is in “ON” (closed) position (for service mode allowed). 2. 106 When servicing is finished and the Generator is ready for normal operation, turn the Generator OFF and set Dip Switch 3024SW2-3 in ATP Console Board in “OFF” (open) position (operation mode). TR-1005R4 HF Series Generators Troubleshooting SECTION 5 5.1 CENTRAL LISTING HT CONTROLLER BOARD 5.1.1 HT CONTROLLER BOARD (A3000--10/20) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION SW2 SYSTEM CONFIGURATION AND TEST 8 POSITIONS DIP SWITCH JP1 A B A3000--10 VERSION A3000--20 VERSION JP2 A B A3000--10 VERSION A3000--20 VERSION BOARD CONFIGURATION LEDs LED DS1 COLOR DESCRIPTION YELLOW SERIAL COMMUNICATION LINK DETECTION BETWEEN CONTROL CONSOLE AND POWER MODULE. LED STARTS IN A QUICK FLASHING MODE UNTIL SERIAL COMMUNICATIONS IS RECEIVED FROM THE CONTROL CONSOLE AND, AT THAT TIME, SLOWS TO A STEADY FLASH OF ABOUT 2 PER SECOND. POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R29 10K, 1/2w FREQUENCY ADJUSTMENT OF HV INVERTER R49 20K, 1/2w FREQUENCY ADJUSTMENT FOR FILAMENT INVERTER R51 10K, 1/2w DEAD TIME CONTROL FOR FILAMENT INVERTER RELAYS RELAY RATING DESCRIPTION K1 +12VDC COIL, 1A CONTACT, SPST --12 VDC SUPERVISOR TR-1005R4 107 HF Series Generators Troubleshooting 5.1.2 HT CONTROLLER BOARD (A3000--30/33/34/35/36 & so) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION SW2 SYSTEM CONFIGURATION AND TEST 8 POSITIONS DIP SWITCH JP1 1 COMPATIBLE WITH OLD LOW SPEED STARTER 2 COMPATIBLE WITH LF-RAC (LOW SPEED STARTER) AND DRAC (HIGH SPEED STARTER) 1 COMPATIBLE WITH OLD LOW SPEED STARTER 2 COMPATIBLE WITH LF-RAC (LOW SPEED STARTER) AND DRAC (HIGH SPEED STARTER) JP2 BOARD CONFIGURATION LEDs LED COLOR DESCRIPTION DS1 YELLOW SERIAL COMMUNICATION LINK DETECTION BETWEEN CONTROL CONSOLE AND POWER MODULE. LED STARTS IN A QUICK FLASHING MODE UNTIL SERIAL COMMUNICATIONS IS RECEIVED FROM THE CONTROL CONSOLE AND, AT THAT TIME, SLOWS TO A STEADY FLASH OF ABOUT 2 PER SECOND. DS2 YELLOW EXPOSURE INDICATOR DS3 YELLOW PREPARATION INDICATOR POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R29 10K, 1/2w FREQUENCY ADJUSTMENT OF HV INVERTER R49 20K, 1/2w FREQUENCY ADJUSTMENT FOR FILAMENT INVERTER RELAYS RELAY RATING DESCRIPTION K1 +12VDC COIL, 1A CONTACT, SPST --12 VDC SUPERVISOR 108 TR-1005R4 HF Series Generators Troubleshooting 5.2 FILAMENT CONTROL BOARD JUMPERS / SWITCHES JUMPER / SWITCH JP1 A B DESCRIPTION A3004--05 VERSION A3004--04 VERSION BOARD CONFIGURATION. JP1-A FOR NORMAL APPLICATION LEDs LED COLOR DESCRIPTION DS1 GREEN DS2 GREEN FILAMENT DRIVER STATUS INDICATOR: BOTH LEDs ARE OFF: 220VAC POWER SUPPLY IS MISSING ONLY ONE LED IS OFF: THE BOARD IS DEFECTIVE 5.3 INTERFACE CONTROL BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION W1 2--1 2--3 AUXILARY BUCKY SUPPLY NORMAL EXPOSURE ENABLE RELAY ( K4 ) CAN BE SUPPLIED FROM INTERNAL +24VDC ( NORMAL ), OR FROM EXTERNAL VOLTAGE ( AUXILIARY BUCKY SUPPLY ). W2 2--1 2--3 NORMAL LOGIC LINE SYNC FLUORO EXPOSURE SYNCHRONIZATION WITH AC LINE DIRECTLY ( NORMAL ), OR THRU A LOGIC CIRCUITRY. W3 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W4 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W5 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W6 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W7 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W8 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W9 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY W10 A B POSITIVE ION CHAMBER SUPPLY NEGATIVE PHOTOMULTIPLIER TUBE SUPPLY TR-1005R4 THE OUTPUT OF THE PHOTO TUBE/ION CHAMBER HIGH VOLTAGE POWER SUPPLY CAN BE SELECTED AS : -- POSITIVE OUTPUT ( JUMPER POSITION -- A ) -- NEGATIVE OUTPUT ( JUMPER POSITION -- B ) 109 HF Series Generators Troubleshooting LEDs LED COLOR DESCRIPTION DS1 GREEN GENERATOR POWER ON INDICATOR POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R29 5K, 1/2w ION CHAMBER POSITIVE HIGH VOLTAGE ADJUST RELAYS RELAY RATING DESCRIPTION K1 -- POWER ”ON” +6VDC COIL, 7A/250V CONTACT, DPDT GENERATOR POWER ON K2 -- BUCKY 1 +24VDC COIL, 7A/250V CONTACT, DPDT BUCKY 1 DRIVE K3 -- BUCKY 2 +24VDC COIL, 7A/250V CONTACT, DPDT BUCKY 2 DRIVE K4 -- BUCKY MOTION +24VDC COIL, 7A/250V CONTACT, DPDT BUCKY EXPOSURE ENABLE K5 -- SOL DR +24VDC COIL, 7A/250V CONTACT, DPDT HV TRANSFORMER SOLENOID DRIVE K6 -- TUBE 1 +24VDC COIL, 7A/250V CONTACT, DPDT TUBE FILAMENT PREHEAT SELECTION K7 -- SM SPOT (RAD) +24VDC COIL, 7A/250V CONTACT, DPDT SMALL/LARGE FILAMENT SELECTION K8 +24VDC COIL, 7A/250V CONTACT, DPDT DELAYED +24VDC AND +5VDC K9 +24VDC COIL, 7A/250V CONTACT, DPDT BUS DC DISCHARGE WITH POWER OFF K10 +24VDC COIL, 7A/250V CONTACT, DPDT ROOM LIGHT CONTACT K11 PhotoMOS Relay, SPST FILAMENT ACKNOWLEDGEMENT 110 TR-1005R4 HF Series Generators Troubleshooting 5.4 LVDC POWER SUPPLY POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R12 2K, 1w +5 VDC ADJUST R25 2K, 1w --12 VDC ADJUST R26 2K, 1w +12 VDC ADJUST 5.5 CHARGE/DISCHARGE MONITOR BOARD LEDs LED COLOR DESCRIPTION DS1 GREEN CHARGE INDICATOR OF THE HT INVERTER CAPACITORS: LED OFF: NO CHARGE LED ON: CHARGE ACCORDING TO BRIGHTNESS 5.6 LOCKS BOARD FUSES FUSE RATING NOMINAL DESCRIPTION F14 10 A, 250 V, S.B. 24 VAC LOCKS/LAMP F15 10 A, 250 V, S.B. 24 VAC LOCKS/LAMP TR-1005R4 111 HF Series Generators Troubleshooting 5.7 ATP CONSOLE CPU BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION JP1 POS A COMM--COL1 POS B COMM--COL0 JP2 POS A PREP--ROW5 POS B PREP--ROW1 JP3 POS A EXP--ROW4 POS B EXP--ROW0 JP4 POS A LINE SYNC POS B CAM SYNC SET ALWAYS IN POSITION “B”. JP5 POS A VD SELECTION POS B IC4 SELECTION POS C PT INPUT SELECT. POS. A -- SELECTION OF IC REFERENCE OUTPUT POS. B -- SELECTION OF AEC ION CHAMBER (IC4) OUTPUT (NORMAL MODE). POS. C -- SELECTION OF PHOTOMULTIPLIER (PT INPUT) OUTPUT FOR ABC. JP6 POS A 27C512/27C1001/274001 JP7 POS A RS485 POS B RS422 JP8 POS A RS485 POS B RS422 JP9 POS A RS232 POS B RS422 & RS485 JP10 POS A RS232 POS B RS422 & RS485 JP11 POS A RS232 POS B RS422 & RS485 JP12 SYSTEM CONFIGURATION JUMPER FACTORY NOT CONNECTED (SET ONLY FOR A3024--31 BOARD) JP13 SYSTEM CONFIGURATION JUMPER ALWAYS FACTORY SET. JP14 SYSTEM CONFIGURATION JUMPER FACTORY SET FOR NORMAL MODE. REMOVED FOR MOBILE APPLICATION. JP15 SYSTEM CONFIGURATION JP16 SYSTEM CONFIGURATION JP17 SYSTEM CONFIGURATION JP18 SYSTEM CONFIGURATION JP19 SYSTEM CONFIGURATION JUMPER FACTORY SET IN “A” POSITION (SER IN “B” ONLY FOR A3024-32 BOARD) JP21 SYSTEM CONFIGURATION JP22 SYSTEM CONFIGURATION JP21, JP22 : POS A -- RS485 SERIAL COMMUNICATION ON J8 CONNECTOR POS. POS. B -- RS422 SERIAL COMMUNICATION ON J8 CONNECTOR SW1 SYSTEM CONFIGURATION 4 POSITIONS DIP SWITCH SW2 TEST 4 POSITIONS DIP SWITCH SW3 SYSTEM CONFIGURATION 8 POSITIONS DIP SWITCH NOT USED -- ALL SWITCHES IN “OFF” POSITION SW4 NOT USED 4 POSITIONS DIP SWITCH NOT USED 112 POS B 27C256 POSITION ”B” FOR APPLICATION MODE. MEMORY SELECTION. SET ALWAYS IN POSITION “A”. JP7, JP8 : POS A -- RS485 SERIAL COMMUNICATION ON J8 CONNECTOR POS. POS. B -- RS422 SERIAL COMMUNICATION ON J8 CONNECTOR JP9, JP10, JP11 : POS. A -- RS232 SERIAL COMMUNICATION ON J8 CONNECTOR POS. B -- RS422 & RS485 SERIAL COMMUNICATION ON J8 CONNECTOR JUMPERS FACTORY REMOVED FOR NORMAL MODE. MODE SET FOR MOBILE APPLICATION APPLICATION. TR-1005R4 HF Series Generators Troubleshooting LEDs LED COLOR DESCRIPTION DS1 YELLOW WATCH--DOG TIMER OPERATION INDICATOR : LED ON INSURES THE MICROPROCESSOR AND SOFTWARE IS WORKING CORRECTLY YELLOW CONSOLE MICROPROCESSOR OPERATION INDICATOR : LED STARTS IN A QUICK FLASHING MODE UNTIL SERIAL COMMUNICATIONS IS RECEIVED FROM THE HT CONTROLLER AND, AT THAT TIME, SLOWS TO A STEADY FLASH OF ABOUT 2 PER SECOND. DS2 RELAYS RELAY RATING DESCRIPTION K1 +12VDC COIL, 1A CONTACT, SPST PREP ORDER K2 +12VDC COIL, 1A CONTACT, SPST EXP ORDER K3 +12VDC COIL, 1A CONTACT, SPST AUTO OFF K4 +12VDC COIL, 1A CONTACT, SPDT DIGITAL SYSTEM PREP -- EXTERNAL SYNCHRONISM SELECTION 5.8 FLUORO CPU BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION W1 ABC SELECTION W1 JUMPER INSTALLED FOR ABC DISABLE W1 JUMPER REMOVED FOR ABC ENABLE W2 SYSTEM CONFIGURATION W2 JUMPER ALWAYS INSTALLED LEDs LED COLOR DESCRIPTION DS1 YELLOW FLUORO MICROPROCCESOR OPERATION INDICATOR : FLASHING WHEN TUBE-2 IS SELECTED AND THERE IS COMMUNICATION WITH CONSOLE CPU BOARD. TR-1005R4 113 HF Series Generators Troubleshooting 5.9 FLUORO -- RF ADAPTATION BOARD 5.9.1 RF ADAPTATION BOARD (A3514--03) JUMPERS / SWITCHES JUMPER JP1, JP3, JP4, JP8 JP9, JP8, JP9 JP10, JP10 JP12, JP13, JP14 JP2 JP5 JP6 JP7 JP11 JP15 JP16 JP17 JP18 JP19 JP20 JP21 JP22 JP23 114 POSITION DESCRIPTION Remove all jumpers 230 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Set only JP1, JP8 and JP12 115 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Set Generator +24 VDC for PREP / RAD / FLUORO ORDER Removed External supply for PREP / RAD / FLUORO ORDER A ZOOM 1 output selected from Generator (--9 IN SEL) B ZOOM 1 output selected from Table or external control A ZOOM 2 output selected from Generator (--6 IN SEL) B ZOOM 2 output selected from Table or external control A ZOOM 3 output selected from Generator (--4 IN SEL) B ZOOM 3 output selected from Table or external control A LIH output selected from an external enable signal B LIH output selected for Last Image Hold function A LIH output selected from an external enable signal B LIH output selected for Last Image Hold function A EXP ON/END output active for only RAD exposure B EXP ON/END output active for Fluoro and RAD exposure A For EXP ON output active along the RAD exposure B For EXP END output active about 50 ms pulse at the end of the RAD exposure A For ABC Window adjustment B For normal operation A Pulsed Fluoro sync. from the Line sync. B Pulsed Fluoro sync. from the TV Camera sync. C Pulsed Fluoro sync. from an external sync. (digital, etc.) A For ABC OUT signal from the video in B For ABC OUT signal from a negative System ABC signal C For ABC OUT signal from a positive System ABC signal A ABC OUT signal generated from a System ABC signal B ABC OUT signal incoming directly from the System Set When JP21 in position A Removed When JP21 in position B Set Removed Normal position To reduce noise in the ABC circuitry TR-1005R4 HF Series Generators Troubleshooting 5.9.2 RF ADAPTATION BOARD (A3514--04) JUMPERS / SWITCHES JUMPER JP1, JP3, JP4, JP8,, JP9,, JP10,, JP12 JP13, JP12, JP13 JP14 JP2 JP5 JP6 JP7 JP11 JP15 JP16 JP17 JP18 JP19 JP20 JP21 JP22 JP23 JP24 TR-1005R4 POSITION DESCRIPTION Set all jumpers +24 VDC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Remove all jumpers 230 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Set only JP1, JP8 and JP12 115 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER Set Generator +24 VDC for PREP / RAD / FLUORO ORDER Removed External supply for PREP / RAD / FLUORO ORDER A ZOOM 1 output selected from Generator (--9 IN SEL) B ZOOM 1 output selected from Table or external control A ZOOM 2 output selected from Generator (--6 IN SEL) B ZOOM 2 output selected from Table or external control A ZOOM 3 output selected from Generator (--4 IN SEL) B ZOOM 3 output selected from Table or external control A LIH output selected from an external enable signal B LIH output selected for Last Image Hold function A LIH output selected from an external enable signal B LIH output selected for Last Image Hold function A EXP ON/END output active for only RAD exposure B EXP ON/END output active for Fluoro and RAD exposure A For EXP ON output active along the RAD exposure B For EXP END output active about 50 ms pulse at the end of the RAD exposure A For ABC Window adjustment B For normal operation A Pulsed Fluoro sync. from the Line sync. B Pulsed Fluoro sync. from the TV Camera video. C Pulsed Fluoro sync. from an external sync. (TV Camera, digital, etc.) A For ABC OUT signal from the video in B For ABC OUT signal from a negative System ABC signal C For ABC OUT signal from a positive System ABC signal A ABC OUT signal generated from a System ABC signal B ABC OUT signal incoming directly from the System Set When JP21 in position A Removed When JP21 in position B Set Removed Normal position To reduce noise in the ABC circuitry A Normal position B For Fluoro order enable 115 HF Series Generators Troubleshooting 5.10 AEC CONTROL BOARD 5.10.1 AEC CONTROL BOARD (A3012--01/02/05) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION JP1 A B C FOR TV CAMERA FOR PHOTOMULTIPLIER FOURTH ION CHAMBER & ATS--DIG JP2 A B FOR TV CAMERA FOR PHOTOMULTIPLIER JP4 A B FOR PHOTOMULTIPLIER -- AEC FOR ION CHAMBER -- AEC & ATS--DIG JP3 A B FOR HIGH SENSITIVITY FOR LOW SENSITIVITY NOTE: A3012-05: A3012 05: JP1 JP1-C, C JP2-A JP2 A AND JP4 JP4-B B FOR FOURTH ION CHAMBER & ATS--DIG ATS DIG A3012-02: JP1-A, JP2-A AND JP4-A FOR ABC WITH TV CAMERA A3012-01: JP1-B,, JP2-B AND JP4-A FOR ABC WITH PHOTOMULTIPLIER JP3-A FOR AEC WHEN USING ION CHAMBER WITH HIGH SENSITIVITY JP3-B FOR AEC WHEN USING ION CHAMBER WITH LOW SENSITIVITY HIGH SENSITIVITY IS > 2 V / mR (> 0.223 V / μGy) (a.e. Vacutec Ion Chamber) LOW SENSITIVITY IS < 2 V / mR (< 0.223 V / μGy) (refer to Ion Chamber documentation) POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R10 10K, 1/2w LOW SENSIBILITY ION CHAMBER ADJUSTMENT R11 10K, 1/2w KVP DOWN WINDOW REFERENCE FOR ABC R12 10K, 1/2w KVP UP WINDOW REFERENCE FOR ABC 116 TR-1005R4 HF Series Generators Troubleshooting 5.10.2 AEC CONTROL BOARD (A3012--06/07/09) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION JP1 A B C FOR TV CAMERA FOR PHOTOMULTIPLIER EXTERNAL kV CONTROL JP1-A FOR ABC WITH TV CAMERA JP1-B FOR ABC WITH PHOTOMULTIPLIER JP1-C FOR ABC WITH EXTERNAL kV UP & DOWN CONTROL JP2 A B FOR HIGH SENSITIVITY FOR LOW SENSITIVITY JP2-A FOR AEC WHEN USING ION CHAMBER WITH HIGH SENSITIVITY JP2-B FOR AEC WHEN USING ION CHAMBER WITH LOW SENSITIVITY JP3 B FOR NORMAL OPERATION JP3-B FOR NORMAL OPERATION JP4 A FOR NORMAL OPERATION JP4-A FOR NORMAL OPERATION (Only in A3012-06) NOTE: HIGH SENSITIVITY IS > 2 V / mR (> 0.223 V / μGy) (a.e. Vacutec Ion Chamber) LOW SENSITIVITY IS < 2 V / mR (< 0.223 V / μGy) (refer to Ion Chamber documentation) POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION R10 10K, 1/2w PHOTOMULTIPLIER GAIN ADJUSTMENT FOR CINE MODE R11 10K, 1/2w KVP DOWN WINDOW REFERENCE FOR ABC R12 10K, 1/2w PHOTOMULTIPLIER GAIN ADJUSTMENT FOR RAD OR DSA MODE R13 10K, 1/2w PHOTOMULTIPLIER GAIN ADJUSTMENT FOR FLUORO MODE R14 10K, 1/2w KVP UP WINDOW REFERENCE FOR ABC R22 10K, 1/2w LOW SENSIBILITY ION CHAMBER ADJUSTMENT R23 10K, 1/2w PHOTOMULTIPLIER GAIN ADJUSTMENT FOR DSI MODE TR-1005R4 117 HF Series Generators Troubleshooting 5.11 AEC ADAPTATION BOARD AEC ADAPTATION BOARD (A3263--03) ION CHAMBER TYPE JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 IC1 = IC2 = IC3 = IC4 B B B IC1 = IC2 = IC3 B B A IC1 = IC2 B A A IC1 ≠ IC2 ≠ IC3 ≠ IC4 A A A ION CHAMBER OUTPUT 118 JUMPERS POSITION JUMPERS POSITION JP9 (IC1) JP10 (IC2) JP11 (IC3) JP12 (IC4) NO-OFFSET ADJUSTMENT A A A A OFFSET ADJUSTMENT B B B B TEST POINT AND POTENTIOMETER (ONLY IF JUMPER IS IN “B” POSITION) TP1 -- R11 TP2 -- R8 TP4 -- R2 TP12 -- R5 TR-1005R4 HF Series Generators Troubleshooting 5.12 LF-RAC BOARD (LOW SPEED STARTER) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION TB2 -- T1 TUBE 1 STATOR SUPPLY VOLTAGE SELECTION JUMPER WITH TB1--7, 8, 9 : 330 VAC SELECTION FOR TUBE 1 STATOR JUMPER WITH TB1--4, 5, 6 : 220 VAC SELECTION FOR TUBE 1 STATOR TB2 -- T2 TUBE 2 STATOR SUPPLY VOLTAGE SELECTION JUMPER WITH TB1--7, 8, 9 : 330 VAC SELECTION FOR TUBE 2 STATOR JUMPER WITH TB1--4, 5, 6 : 220 VAC SELECTION FOR TUBE 2 STATOR TB3 -- T1 TUBE 1 STATOR SHIFT CAPACITOR SELECTION JUMPER WITH TB1--11, 12, 13 : 30 μF SELECTION FOR TUBE 1 AUXILIARY JUMPER WITH TB1--14, 15, 16 : 15 μF SELECTION FOR TUBE 1 AUXILIARY TB3 -- T2 TUBE 2 STATOR SHIFT CAPACITOR SELECTION JUMPER WITH TB1--11, 12, 13 : 30 μF SELECTION FOR TUBE 2 AUXILIARY JUMPER WITH TB1--14, 15, 16 : 15 μF SELECTION FOR TUBE 2 AUXILIARY TB4 -- T1 TUBE 1 FAN VOLTAGE SELECTION JUMPER WITH TB1--21, 22, 23 : 115 VAC SELECTION FOR TUBE 1 FAN JUMPER WITH TB1--24, 25, 26 : 220 VAC SELECTION FOR TUBE 1 FAN TB4 -- T2 TUBE 2 FAN VOLTAGE SELECTION JUMPER WITH TB1--21, 22, 23 : 115 VAC SELECTION FOR TUBE 2 FAN JUMPER WITH TB1--24, 25, 26 : 220 VAC SELECTION FOR TUBE 2 FAN LEDs LED COLOR DESCRIPTION DS1 YELLOW ROTOR ACCELERATION STATUS INDICATOR DS2 YELLOW TUBE 2 SELECTION INDICATOR DS3 YELLOW ROTOR BRAKE STATUS INDICATOR DS4 YELLOW ROTOR CURRENT STATUS INDICATOR : HIGH BRIGHTNESS WHEN THE ROTOR ACCELERATION, AND NORMAL BRIGHTNESS IN THE ROTOR RUN STATUS FUSES FUSE RATING NOMINAL DESCRIPTION F1 6 A, 250 V, S.B. 220 VAC ROTOR RELAYS RELAY RATING DESCRIPTION K1 / KACC +24VDC COIL, 7A/250V CONTACT, 2 Fom C ROTOR ACCELERATION K2 / KCT +24VDC COIL, 7A/250V CONTACT, 3 Form C TUBE 2 SELECTION (FROM HT CONTROLLER) K3 / KBR +24VDC COIL, 7A/250V CONTACT, 2 Fom C ROTOR BRAKE K4 / KCTR +24VDC COIL, 7A/250V CONTACT, 4 Form C TUBE 2 SELECTION (COILS) K5 / KCTRR +24VDC COIL, 7A/250V CONTACT, 3 Form C TUBE 2 SELECTION (FANS & HV TRANSF--SWITCH) TR-1005R4 119 HF Series Generators Troubleshooting 5.13 LV-DRAC (HIGH SPEED STARTER) 5.13.1 DELAYED SWITCH-OFF BOARD RELAYS RELAY RATING DESCRIPTION K1 +12VDC COIL, 1A CONTACT, SPST SWITCH-OFF DELAYED K2 +12VDC COIL, 1A CONTACT, SPST SWITCH-OFF MAINTAINED 5.13.2 CONTROL DRAC BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION SW1 SYSTEM CONFIGURATION 8 POSITIONS DIP SWITCH SW2 SYSTEM CONFIGURATION 8 POSITIONS DIP SWITCH SW3 SYSTEM CONFIGURATION 8 POSITIONS DIP SWITCH SW4 SYSTEM CONFIGURATION 8 POSITIONS DIP SWITCH LEDs LED COLOR DESCRIPTION DL1 RED ERROR STATUS DL2 (flashing) YELLOW CODE STATUS DL3 (ON) YELLOW READY DL4 (ON) YELLOW TUBE 1 SELECTED DL5 (ON) YELLOW TUBE 2 SELECTED DL6 (ON) YELLOW DC BRAKE DL7 (ON) YELLOW BUS DC+ DL8 (ON) YELLOW BUS DC-- RELAYS RELAY RATING DESCRIPTION RL2 +12VDC COIL, 1A CONTACT, SPST READY 120 TR-1005R4 HF Series Generators Troubleshooting 5.13.3 INTERFACE DRAC--HF BOARD LEDs LED COLOR DESCRIPTION DS1 GREEN BUS DC FUSES FUSE RATING NOMINAL DESCRIPTION F1 0.5 A, 250 V, S.B. 220 VAC 220 SUPPLY F2 0.5 A, 250 V, S.B. 220 VAC 220 SUPPLY F3 15 A, 250 V, S.B. 220 VAC BUS DC-- F4 15 A, 250 V, S.B. 220 VAC BUS DC+ 5.13.4 DRAC MISCELLANEOUS RELAYS RELAY RATING DESCRIPTION K1 RELAY +24VDC COIL, 7A/250V CONTACT, 3 Fom C TUBE 1 SELECTED K3 CONTACTOR +24VDC COIL, 15A/250V CONTACT, 3NA DC BRAKE KT1 CONTACTOR +24VDC COIL, 15A/250V CONTACT, 3NA TUBE 1 SELECTED TR-1005R4 121 HF Series Generators Troubleshooting 5.14 CABINET MISCELLANEOUS FOR LINE POWERED GENERATORS FUSES FUSE RATING NOMINAL DESCRIPTION F2 1.5 A, 250 V, S.B. 220 VAC 220 VAC SUPPLY LOCATION -- RECTIFIER PANEL F3 50 A, 600 V, S.B. LINE LINE -- L1 LOCATION -- CABINET FRAME F4 50 A, 600 V, S.B. LINE LINE -- L2 ” ” F5 50 A, 600 V, S.B. LINE LINE -- L3 ” ” F6 3 A, 250 V, S.B. 19 VAC +24V SUPPLY F7 3 A, 250 V, S.B. 10.4 VAC +12V UNR SUPPLY ” ” F8 3 A, 250 V, S.B. 115 VAC 115 VAC SUPPLY ” ” F9 0.4 A, 250 V, S.B. 220 VAC 220 VAC LVDC F12 10 A, 250 V, S.B. LINE INPUT TRANSFORMER F13 10 A, 250 V, S.B. LINE INPUT TRANSFORMER F14 10 A, 250 V, S.B. LINE LINE OUTPUT -- U F15 10 A, 250 V, S.B. LINE LINE OUTPUT -- V ” ” F16 10 A, 250 V, S.B. LINE LINE OUTPUT -- W ” ” LOCATION -- RECTIFIER PANEL LOCATION -- FRONT PANEL LOCATION -- BACK PANEL ” ” LOCATION -- CABINET FRAME NOTE.-- FUSES F14, F15, F16 ARE ONLY INSTALLED IN VERTICAL GENERATOR CABINET, NEVER IN COMPACT MODEL. RELAYS RELAY K1 SOLID STATE RELAY K3 RATING DESCRIPTION +24VDC INPUT, 10A/250V OUTPUT ROTOR START RELAY 110VAC COIL, 12A/250V CONTACT, 4PDT POWER INPUT RELAY K5 CONTACTOR +24VDC COIL, 50A/600V CONTACT, 3 POLE LINE CONTACTOR K6 CONTACTOR +24VDC COIL, 50A/600V CONTACT, 3 POLE CHARGE CONTACTOR 122 TR-1005R4 Technical Publication MA-1004R4 Maintenance HF Series Generators HF Series Generators Maintenance REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 APR 1, 2001 First edition 1 DEC 20, 2001 Text revision 2 APR 15, 2005 Review of Maintenance procedures 3 DEC 12, 2005 Reference to Calibration Chapter 4 MAR 26, 2008 Calibration of Touch Screen Sensor This Document is the English original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note MA-1004R4 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Maintenance TABLE OF CONTENTS Section Page 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 PERIODIC MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.1 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3 General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3.1 External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3.2 Internal Cabinet Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3.3 Internal Touch Screen Console Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 6 Cable Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4.1 Ground Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.4.2 AC Power Supply in X-ray Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Control Console Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.5.1 Touch Screen Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.6 HV Transformer Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.7 X-ray Tube Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.8 Radiographic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.8.1 Test for kV Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.8.2 Test for Digital mA Loop Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.8.3 Test for Digital mA Loop Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 AEC Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.9.1 Optical Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.9.2 kV Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.9.3 ATS Digital AEC (RAD) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.10 Fluoro Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.11 ABC Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SPECIAL MAINTENANCE RELATED TO BATTERY POWERED GENERATORS 21 3.1 Battery Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2 Battery Charger Test and Battery Condition Test . . . . . . . . . . . . . . . . . . . . . . . . 21 2.4 2.5 2.9 3 i MA-1004R3 HF Series Generators Maintenance ii MA-1004R3 HF Series Generators Maintenance SECTION 1 INTRODUCTION The purpose of this Periodic Maintenance is to assure continued safe performance of the X-ray Generator, to increase serviceability, to reduce the costs (down time, repairs, etc.) and to assure the safety (personal risk). The following checks and maintenance procedures, together with the suggested intervals, are the manufacturer’s recommendation for the most effective Periodic Maintenance schedule for this Generator. Service tasks here described must be performed exclusively by service personnel specifically trained on medical X-ray Generators. The first Periodic Maintenance Service should be performed six (6) months after installation, and the subsequent services every twelve (12) months. Periodic Maintenance Service depends on the working load of the Generator and X-ray Tube. Note MA-1004R4 . Take note in the Data Book all the periodic maintenance services carried out and the data changes made during any maintenance service. 1 HF Series Generators Maintenance This page intentionally left blank. 2 MA-1004R4 HF Series Generators Maintenance SECTION 2 PERIODIC MAINTENANCE PROCEDURES When any major component, such as a X-ray Tube, HV Transformer or major circuit board, is replaced in the system, perform the respective Configuration and Calibration procedures. Update and take note in the Data Book any new data entered in memory. If the HT Control Board or the ATP Console CPU Board is replaced, check specially that Extended Memory data have not been lost or modified with the Board change. Compare Extended Memory data with the values noted in the Data Book. Also, make some exposures using different techniques and Focal Spot and check that mA stations are calibrated correctly, if not perform Calibration procedures. Before starting the periodic maintenance procedures, it is recommended to make a test exposure using the same operating factors and conditions as a typical exposure. Perform the X-ray tube warm-up procedure if the tube has not been in use for approximately one hour. (Refer to Operator Manual of the Console). 2.1 TEST EQUIPMENT The tools and test equipment required to perform the Periodic Maintenance Service are the same as specified in “Installation” document. MA-1004R4 3 HF Series Generators Maintenance 2.2 GENERAL CAUTIONS MAKE SURE THAT THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROX. 3 MINUTES AFTER THE UNIT IS TURNED OFF. ALWAYS HAVE THE “IPM DRIVER BOARD” CONNECTED IN THE GENERATOR PREVIOUS TO MAINS POWER IS ACTIVATED IN IT. IF THE “IPM DRIVER BOARD” IS NOT CONNECTED, PERMANENT DAMAGE WILL OCCUR TO IGBTS. LINE POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE, AND POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE GENERATOR IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 (GENERATOR CABINET) IS ON. INTERNAL PARTS OF THE GENERATOR (ALL FUSES, LINE CONTACTOR (6K5), INPUT TRANSFORMER (6T2), ON/OFF RELAY (3K3) AND LF-RAC MODULE) ARE PERMANENTLY POWERED ON THROUGH POWER LINE ALTHOUGH THE CONTROL CONSOLE IS OFF. BE SURE THAT THE SAFETY SWITCH IS OFF BEFORE HANDLING ANY INTERNAL PART OF THE EQUIPMENT. 4 MA-1004R4 HF Series Generators Maintenance BATTERY POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. WHEN IT DOES NOT WORK WITH STAND-ALONE, IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. WHEN IT WORKS WITH OPTIONAL STAND-ALONE IT IS POWERED ON IN ALL SITUATIONS. WHEN THE UNIT IS TURNED ON, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. KEEP THE PROTECTION COVERS IN PLACE ALL THE TIME, ONLY REMOVE THE COVERS TO PERFORM SERVICE OPERATIONS. INTERNAL PARTS (CONTACTOR 6K5, LINE FUSES, BATTERY CHARGER BOARD, LINE MONITOR BOARD, BATTERY MONITOR BOARD, ENERGY GUARD BOARD AND STAND-ALONE BOARD) ARE PERMANENTLY POWERED ON AND HAVE THE FULL VOLTAGE POTENTIAL OF THE BATTERIES (APPROX. 400 VDC) ALTHOUGH THE UNIT IS DISCONNECTED FROM THE LINE OR THE CONTROL CONSOLE IS OFF. USE CAUTION WHEN WORKING IN THIS AREA. CAPACITOR ASSISTED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON. KEEP THE PROTECTION COVERS IN PLACE ALL THE TIME, ONLY REMOVE THE COVERS TO PERFORM SERVICE OPERATIONS. INTERNAL PARTS (CAPACITOR OF HV INVERTER, STORAGE CAPACITORS MODULE, LINE FUSES, DC BUS FUSES, ETC.) ARE PERMANENTLY POWERED ON AND HAVE THE FULL VOLTAGE POTENTIAL OF THE CAPACITORS (APPROX. 800 VDC), ALTHOUGH THE UNIT IS DISCONNECTED FROM THE LINE OR THE CONTROL CONSOLE IS OFF. USE CAUTION WHEN WORKING IN THIS AREA. MA-1004R4 5 HF Series Generators Maintenance 2.3 GENERAL CLEANING NEVER ATTEMPT TO CLEAN OR HANDLE ANY PART OF THE X-RAY GENERATOR WHEN IT IS TURNED ON. SWITCH OFF THE GENERATOR MAIN DISCONNECT BEFORE CLEANING OR INSPECTING. 2.3.1 EXTERNAL SURFACES Clean external covers and surfaces frequently, particularly if corroding chemicals are present and specially parts in contact with the patient, with a cloth moistened in warm water with mild soap solution. Rinse wipe with a cloth moistened in clean water. Do not use cleaners or solvents of any kind. Clean Console keyboard and displays with a cloth dampened in warm water. Rinse wipe with a cloth dampened in clean water. Also check painted surfaces for scratching and touch up as required. 2.3.2 INTERNAL CABINET CLEANING Remove the external access cover from the Generator Cabinet. Visually inspect all major components for dust or foreign items. Search carefully to detect objects which might cause short circuits and for loose connections. If excess dust is present, clean the interior of the Generator Cabinet using a dry brush or vacuum cleaner. Make sure that the fans operate properly and the vent holes of the cabinet are not obstructed. 2.3.3 INTERNAL TOUCH SCREEN CONSOLE CLEANING MAKE SURE THAT THE TOUCH SCREEN CONSOLE IS POWERED OFF OR UNPLUGGED. Remove the front cover of the Touch Screen Console. Visually inspect internally for dust or foreign items. Search carefully to detect objects which might cause short circuits and for loose connections. If excess dust is present, clean the interior of the Touch Screen Console using a dry brush or vacuum cleaner. Make sure that the fans operate properly and the vent holes are not obstructed. Clean the Touch Screen sensor with an isopropyl alcohol and water solution ratio of 50:50 , always damp the lint-free cloth and then clean the screen. Spray the cleaning liquid onto the cloth, never spray directly on the screen. 6 MA-1004R4 HF Series Generators Maintenance 2.4 CABLE CHECKS CAREFULLY HANDLE ALL INTERNAL PARTS OF THE UNIT. Check that all electrical connections are firm and secure and that all cable clamps and strain reliefs are in place. Also check that connectors do not have exposed wire-veins and check cable sheaths (cable cover) for wear and fraying. Check that all cables are correctly routed. 2.4.1 GROUND CABLE CONNECTIONS The central reference ground of the X-ray System and Generator is located at the Generator Cabinet. Check the ground lead interconnections continuity using a multimeter at its lowest ohms range. 2.4.2 AC POWER SUPPLY IN X-RAY ROOM Measure the value of AC power supply between all phases, neutral and ground. Check that these values comply with the tolerances established at the original installation. MA-1004R4 7 HF Series Generators Maintenance 2.5 CONTROL CONSOLE CONDITION Check the proper connection and condition of the cables connected to the Console. If applicable, check the Handswitch condition. Verify that the Handswitch cable and its connection to the Console are in good condition. Check correct operation of the buttons, displays and indicators by performing the following test: 8 1. Turn the Generator / Console ON. 2. If the Console is a Touch Screen Console, touch on different points of the operator application on the Touch Screen to check that the Touch Screen Sensor is properly calibrated. If it is not calibrated, perform the procedure described in Section 2.5.1 -- Touch Screen Sensor Calibration. 3. If applicable, check the Handswitch condition. Verify that the Handswitch cable and its connection to the Console are in good condition. 4. Select a radiographic technique and observe: G Indicators of the selected workstation and Focal Spot. G Technique parameters are displayed on the Console. Change technique parameters and observe that changes are correctly displayed. G Select the parameters for an usual exposure. Press “Prep” and verify that the “Ready” indicator is activated. Release “Prep” and observe that the “Ready” indicator is deactivated. G Make the exposure, and verify that radiographic exposure signal sounds and the “Prep” and “X-ray On” indicators are activated during the exposure. 5. If AEC is installed, select a technique with AEC and observe that the indicators of the selected AEC controls are activated. 6. If APR is installed, select an APR technique and observe: G Indicators of the selected Patient Size are activated and the Body Region / Anatomical Views are shown on the APR Display and its corresponding parameters are shown on the RAD Display. G Change the APR technique and observe that selection and parameters changes on both Displays. MA-1004R4 HF Series Generators Maintenance 7. 2.5.1 If Fluoro is installed, select a workstation for Fluoro operation and observe: G Fluoro parameters are displayed on the Fluoro Display. G Change the Fluoro kV and observe that changes are correctly displayed. G Check selection of another functions related to Fluoro if they are present (ABC, PPS, etc.). TOUCH SCREEN SENSOR CALIBRATION Note . This calibration procedure only applies to Touch Screen Console. If required to calibrate the Sensor of the Touch Screen because the buttons can not be properly selected or because the Compact Flash has been changed, perform the next procedure: CALIBRATION FOR AN “ELO” TOUCH SCREEN SENSOR 1. Enter in “Service Mode” and press the “Software Upgrade” button. 2. Press the “Start--Windows” button on the keyboard connected to the Touch Screen Console, then select (double-click): “Settings / Control Panel / EloTouchscreen”. 3. Execute the “Align” program and follow the process touching on the indicated places. Click on “Yes” and “OK”, then close the “Control Panel”. 4. Return to the Application through “Start” and select: “Programs / Start up (select the first one) / Console”. CALIBRATION FOR A “3M” TOUCH SCREEN SENSOR MA-1004R4 1. Enter in “Service Mode” and press the “Software Upgrade” button. 2. On the PC Desktop, press the“Start-Windows” button on the keyboard connected to the Touch Screen Console, then select: “Programs / UPDD / Calibrate”. 3. Execute the “Calibrate” program and follow the process clicking on the indicated places. 4. When finish this calibration, come back to the Application by entering again in “Start” and select: “Programs / Start up (select the first one) / Console”. 9 HF Series Generators Maintenance 2.6 HV TRANSFORMER CONDITION The HV Transformer contains “Shell Diala AX” oil. Check that there is not oil leakage. If found, remove the oil fill plug from the top of the HV Transformer and verify that the oil level is within 20 mm (3/4”) of the top surface of the HV Transformer. If necessary add oil “Shell Diala AX”. Note . This point does not apply to the hermetic HV Transfromers (black aluminium HV Transformers). Make sure that: 2.7 • HV oil in the HV Cable terminals is clean and shows no evidence of arcing. • HV Cable terminal rings are tight. X-RAY TUBE CONDITION Make sure that: 10 • All parts are mechanically secure with no oil leaks. • HV grease on the HV Cable terminals is clean and shows no evidence of arcing. • HV Cable terminal rings are tight. MA-1004R4 HF Series Generators Maintenance 2.8 RADIOGRAPHIC PARAMETERS With the generator power OFF, connect: Note 2.8.1 . G Non-invasive kV Meter to measure kV. G mAs Meter to the banana plug connections on the HV Transformer to measure mA or mAs (connect the mAs Meter for Digital mA Loops calibration). Test points on the HT Controller PCB can also be used to monitor the kV and mA readings but should not be used to calibrate the unit. These test points must be checked with scope. (Refer to Calibration chapter -- Section 2 “Calibration Procedures”, for test points and scale factors). TEST FOR kV LOOP 1. Verify that dip switch 3000SW2-2 on the HT Controller Board is in “Off” position (enables Filament and Rotor Interlocks). 2. Turn the Generator ON and select the “Direct” (No Bucky) workstation in one of the X-ray Tubes. 3. Select 80 kV, 200 mA (or the first mA station for Large Focus), 100 ms. Make an exposure and note the kV at the end of the exposure. 4. Check that the kV value read on the kV Meter must be 80 ±1 kV. If the kV value does not comply with the above value, perform the respective Calibration procedures. MA-1004R4 11 HF Series Generators Maintenance 2.8.2 TEST FOR DIGITAL mA LOOP OPEN 1. Note . Set the dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). Only for Generators with LF-RAC (LSS): -- When the mA Loop is open (dip switch 3000SW2-4 in “On”), the rotor runs for two minutes after release the handswitch push-button from “Preparation” position. -- When the mA Loop is closed (dip switch 3000SW2-4 in “Off”), the Tube will brake after release the handswitch push-button from “Preparation” position. 2. Enter in Manual Calibration selecting the “Direct” (No Bucky) workstation of the corresponding X-ray Tube. 3. Select 80 kV and the following mA stations. Make an exposure and note the mAs values read on the mAs Meter. 4. G Minimum mA for Small Focal Spot. G Maximum mA for Small Focal Spot. G Minimum mA for Large Focal Spot. G Maximum mA for Large Focal Spot. Check that the mAs values read on the mAs Meter must be the same mAs displayed on the Console with a tolerance of ±6% mAs. If the mAs values do not comply with the above values, perform the respective Auto-Calibration procedures. 12 5. Repeat this test for the second X-ray Tube. 6. Turn the Generator OFF and set the dip switch 3000SW2-4 on the HT Controller Board in “Off” position (Digital mA Loop Closed). MA-1004R4 HF Series Generators Maintenance 2.8.3 2.9 TEST FOR DIGITAL mA LOOP CLOSED 1. Turn the Generator ON and select the “Direct” (No Bucky) workstation in one of the X-ray Tubes. 2. Select the following parameters, make an exposure and note the mAs values read on the mAs Meter. G 80 kV, 100 ms, 50 mA. G 80 kV, 100 ms, 200 mA. 3. Check that the mAs values read on the mAs Meter must be the same mAs displayed on the Console with a tolerance of ±4% mAs. 4. If the mAs values do not comply with the above values, perform the respective Auto-Calibration procedures. 5. Turn the Generator OFF. AEC CHECKS Note . For AEC calibration, use the same Film and Cassettes used by the customer. AEC calibration must be performed using the Medium Film/Screen speed combination. The Medium Film/Screen speed has to be double of the Slow and half of the Fast (a.e. 200--Slow, 400--Medium, 800--Fast). Note . When using CR (Computer Radiography) or DR (Digital Radiography) instead of measuring Optical Density: -- measure the Image Gray level by using the needed software tools inside each application (refer CR or DR documentation). -- or measure the Dose level: -- For CR, placing the Dosimeter as close as possible to the Cassette and centered with the Central Area of the Ion Chamber. -- For DR, placing the Dosimeter as close as possible to the Panel, centered with the Central Area of the Ion Chamber and with the Grid removed. MA-1004R4 13 HF Series Generators Maintenance 2.9.1 OPTICAL DENSITY Note . The Film Optical Density must be measured always on the same point for all the X-ray Films developed during this procedure. The recommended point is on the central axis of the Film with relation of the Anode and Cathode and as close as possible to center of the Film. A K USEFUL BEAM FILM DENSITOMETER R 14 1. Set SID at the Focal Distance of the Grid installed in the Table Bucky (usually 100 cm) or in the Vertical Bucky Stand (usually 150 cm). 2. Collimate the X-ray beam so that it completely covers all three fields but does not extend beyond limits of the phantom. 3. Place Copper plates (or equivalent homogeneous phantom) in the Collimator Filter Holder: 1.5 mm for SID of 100 cm, 1 mm for SID 150 cm. (1 mm Copper ≃ 10 cm Plexiglass or Water). 4. Select a workstation for the Ion Chamber to be tested. Select on the Console: G RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Film/Screen”. Area”, “Density 0” and “Medium MA-1004R4 HF Series Generators Maintenance 2.9.2 5. Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary, change the Copper thickness (or if needed change the mA station) and make the exposure again. 6. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure, develop the film and check the Optical Density, it should be 1.0 (or the customer preference O. Density). 7. If the Optical Density is not as required, perform the respective AEC Calibration procedure. 8. Repeat the above steps for all the Ion Chambers installed with the Generator. kV COMPENSATION 1. MA-1004R4 Select a workstation for the Ion Chamber to be tested. Select on the Console: G RAD Menu: 55 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. G AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”. 2. Make an exposure without film in the cassette and check that the Exposure Time is lower than 1 second. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 55 kV. 3. Select 90 kV. Make an exposure without film in the cassette and check that the Exposure Time is higher than 20 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 90 kV. 15 HF Series Generators Maintenance 2.9.3 Select 110 kV. Make an exposure without film in the cassette and check that the Exposure Time is higher than 20 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected for 110 kV. 5. Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure at 55 kV and 90 kV (use the final Copper thickness and the selected mA station noted before for each kV), develop the film and measure the Optical Density obtained with those exposures. Check that the film variation range is the same ±0.2 of the Optical Density (or ±20% of Image Gray Level / Dose Level with CR or DR) obtained before at 70 kV (Optical Density Adjustment -- Section 2.9.1). 6. If the variation values is not as required, perform the respective AEC Calibration procedure. 7. Repeat the above steps for all the Ion Chambers installed with the Generator. ATS DIGITAL AEC (RAD) (OPTIONAL) Note 16 4. . If the Generator is interfaced with an “ATS Digital System”, Digital AEC test has to be performed as explained in the “ATS Digital System” documentation. MA-1004R4 HF Series Generators Maintenance 2.10 FLUORO CHECK Fluoro functions are calibrated by performing the following steps: 1. Turn the Generator ON. Make sure that the Small Filament of the X-ray tube is properly warmed-up. 2. Note . Set up a Dosimeter to measure the Maximum Entrance Skin Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly as close as possible to the Table-Top, fully open the Collimator Blades and align the Image Intensifier with the light beam. Block radiation input to Image Intensifier with a Lead Apron. (Refer to Illustration in Fluoro Calibration). Note that in practice, the rejection limits for entrance exposure rate must be somewhat less than the maximum specified due to Dosimeter calibration accuracy. REJECTIONS LIMITS METER CALIBRATION ACCURACY FOR 5 R/min (43.5 mGy/min) MAXIMUM FOR 10 R/min (87 mGy/min) MAXIMUM ±5% 4.75 R/min (41.3 mGy/min) 9.5 R/min (82.7 mGy/min) ±10% 4.50 R/min (39.2 mGy/min) 9.0 R/min (78.3 mGy/min) ±15% 4.25 R/min (37 mGy/min) 8.5 R/min (74 mGy/min) 3. For testing the Dose, make a Fluoro exposure at maximum kV and measure the dose applied, it should not be over the Rejection Limits for 5 R/min (43.5 mGy/min) or 10 R/min (87 mGy/min) (refer to the above table). In case that the value is not acquired, perform the respective Fluoro calibration process. MA-1004R4 17 HF Series Generators Maintenance 4. The Fluoro mA values are obtained by measuring the average mA using a mA meter in Fluoro. During Fluoro exposure, mA values are read directly with a mA Meter in DC connected to the mA Test Points (banana plug connections) on the HV Transformer. Only for this purpose, remove the link between the banana plug connections on the HV Transformer. 5. For testing the mA, make a Fluoro exposure at 50 kV, 80 kV and 110 kV. Check that the mA values read on the mAs Meter must be the same mA displayed on the Console with a tolerance of ±10 % mA. If the mA value does not comply with the above values, perform the respective Calibration procedures. 6. Remove the Dosimeter and the Lead Apron (Blocker). 2.11 ABC CHECK Note . If the Generator is interfaced with an ATS Image System, ABC testing procedure has to be performed as explained in the Image System documentation. 1. Be sure that the Video System and the Image Intensifier are powered and operating correctly. 2. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate. Position the Probe at the center of the primary beam with the entire active volume within the primary beam. Place the Tube-Collimator Assembly at the normal SID (1 meter), fully open the Collimator Blades and align the Image Intensifier with the light beam. 3. 18 Adjust TV Camera gain for 1 volt peak-to-peak composite video output. MA-1004R4 HF Series Generators Maintenance 4. Select ABC mode. 5. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. 6. Make a Fluoro exposure and check that Fluoro kVp displayed on the Console is between 80 kVp and 60 kVp. If it is more than 80 kV or less than 60 kV modify the Copper thickness in steps of 0.1 mm (or 0.2 mm) and make Fluoro exposures until the kVp is within the range. 7. Calculate the value of the optimum dose rate (that will give optimum brightness) to obtain 2μR/frame at 9” FOV. Examples: For 25 frame/second optimum dose rate is 3 mR/min. 2 μR/frame x 25 frame/s = 50 μR/s. 50 μR/s x 60 s/min = 3000 μR/min = 3 mR/min. For 30 frame/second optimum dose rate is 3.6 mR/min. 2 μR/frame x 30 frame/s = 60 μR/s. 60 μR/s x 60 s/min = 3600 μR/min = 3.6 mR/min. The optimum dose rate (dose rate) value should be measured at Image Intensifier Radiation Input. Intensifier grid should be removed, if it can not be removed, this value should be multiplied by the value specified as Grid Absorption Factor. MA-1004R4 8. Make a Fluoro exposure and measure the dose rate. The dose rate read on the Dosimeter must be the same as the previously calculated with the tolerance specified by the Dosimeter accuracy. If the dose rate does not comply, perform the respective Calibration procedures. 9. Stop the Fluoro exposure and select 40 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-6.) ±2 kV without System problems. 10. Stop the Fluoro exposure and select 100 kV. Make a Fluoro exposure and check that the kV value goes to 70 kV (or the kV obtained in step-6.) ±2 kV without System problems. 19 HF Series Generators Maintenance This page intentionally left blank. 20 MA-1004R4 HF Series Generators Maintenance SECTION 3 Note 3.1 . SPECIAL MAINTENANCE RELATED TO BATTERY POWERED GENERATORS This Section only applies to Battery Powered Generators and must be performed at least once a year. BATTERY STORAGE CONDITIONS This generator should be stored at a dry environment around 20oC (68oF). The recommended operating temperature is 15oC to 30oC (59oF to 86oF). During normal storage conditions (dry environment at 20oC (68oF) the internal resistance of the batteries will cause a discharge rate of 15% per six month period. Storage above 30oC (86oF) should be avoided, since it will cause excessive battery voltage loss. Within the recommended operating temperature and under optimum float conditions, the batteries service life is expected to exceed 5 years. The batteries of the Unit are fully charged when delivered from the factory. If the Unit is going to be stored or has been stored for a period longer than six months, batteries must be fully charged during eight hours before operation or service tasks. If the unit has not been used or it has been stored for six months, it should be installed and/or energized to prevent deep discharge of the batteries. A deep discharge will cause permanent damage to the batteries. Perform the following Maintenance Tests. 3.2 BATTERY CHARGER TEST AND BATTERY CONDITION TEST Refer to Section 2.6 “Procedures related to the Battery Powered Generators” of the Troubleshooting document in the Service Manual and perform all the indicated procedures to carry out a correct maintenance of the Battery Charger Board and Batteries. MA-1004R4 21 HF Series Generators Maintenance This page intentionally left blank. 22 MA-1004R4 Technical Publication SC-1005R0 Schematics HF Series Generators HF Series Generators Schematics REVISION HISTORY REVISION DATE REASON FOR CHANGE Refer to each schematic This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note SC-1005R0 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Schematics TABLE OF CONTENTS Sch. No. Scheme POWER CABINET 54302010 Compact Generator (for 2 Tubes or HS with LV-DRAC) A3274--01 Delayed Switch-Off PCB (only used with HS generators) A3000--xx HT Controller PCB (12 bits) A3004--xx Filament Control PCB A3009--xx Interface Control PCB A3063--03 IPM Driver PCB A3212--01 Charge / Discharge Monitor PCB A3024--xx ATP Console PCB -- Console CPU PCB A3012--01/02/05 AEC Control PCB SC-1005R0 i F E POWER INPUT TRANSFORMER 6T2 44 4 connect according with the input line 10 9 440 VAC 7 415 VAC 8 400 VAC 5 230 VAC POWER LAMP 9 115 VAC SW 115 VAC 18 3K3 115 VAC 6NL1 4 3 2 4 A 2 3 4 3F9 T 0.4A +5V 7 10 8 9 jumper jumper +5V +12V +12V --PWR OFF 6J2 4 5 --PWR ON --12V 3 --12V GND 9 2 8 6 6 7 1 0 VAC 17 21 VAC 15 1 LVDC POWER SUPPLY 3PS1 13 ( S3,S4--B3) 0 VAC 1 3LF3 14 B ( S3,S4--C4) 240 VAC SW 5 480 VAC 3F8 T 3A C Note.-- Input Transformer 6T2 could be as shown on sheet 2 of the schematic for input line below 400 VAC 3F2 T 1.5A 240 VAC 20 530 VAC D 3F6 T 3A --PWR OFF --PWR ON +12V --12V +12V UNR +12V UNR 4 GND GND GND 3TS1 0 VAC 14 40 110 VAC 11 VAC 12 1 ohm 4w +24V--PSU 3F7 T 3A -11 + 3BR4 7 -- 3BR2 + 10 17 16 3K3 3C6 2400 MF 3C7 2400 MF 6 54 +24V 15 0 VAC 11 28 VAC 26 VAC 24 VAC 22 VAC 20 VAC 16 VAC 14 VAC 12 VAC 0 VAC 3 3 60 VAC 2 1 0 VAC 26 240 VAC SW 35 34 16 33 32 31 30 19 13 -12 24 VAC TR 8 3BR1 ( S5--F2) 0 VAC TR 27 115 VAC SW + 240 VAC SPLY +24V --12 V +12 V 240 VAC SW 115 VAC SW 3 +SUPPLY ( S3,S4--E1) --SUPPLY Shield Stud T3 L3 0 VAC RTR 60 VAC RTR 230 VAC RTR 6F13 T 10A 6R1 20 ohm 100w 6F12 T 10A 6F3 T 50A 6F4 T 50A L2 6F5 T 50A L3 L1 T1 L2 T2 L2 T2 L3 T3 L3 T3 C3 1 nF LOAD L1 AC2 CR1 C4 470 nF C12 470 nF C7 1 nF GND NEUTRAL C8 470 nF Note.- 12TS4, 12F14, 12F15, and 12F16 are optional 12TS4 N U DELAYED +24V 12F14 W 12F16 T 15A 1 6J3 10 AC3 A2(B) T 15A V --LINE CONT + AC1 6LF1 MAINS 2 THIS SHEET ONLY APPLIES TO THREE PHASE GENERATOR ( S8--F4) 12F15 A1(A) T 15A A2(B) A1(A) 6K6 6K5 --LINE CONT ( S3,S4--B4) C CN 05/109 F. GARCIA B CN 03/46,55,58,60 F. GARCIA 09/04/03 F. GARCIA 12/12/02 A F E D REV CN 02/197 DESCRIPTION ISSUED BY R3 33 ohm CR3 R5 33 ohm C1 470 nF C5 470 nF C9 470 nF C2 470 nF C6 470 nF C10 470 nF R2 33 ohm R4 33 ohm R6 33 ohm -- C11 1 nF --CHRG DR ( S3,S4--D4) +24V--PSU R1 33 ohm CR2 BUS + ( S5--F2) 2 BUS -( S5--F2) 1 INPUT RECTIFIER BOARD 5A5 NAME DATE DRAWING F. GARCIA 30/09/02 REVISED A. DIAZ 11/11/02 SHEET / OF 1/8 DWG: 54302010 C B A 02/08/05 DATE SEDECAL COMPACT--LV DRAC/LF RAC GENERATOR REV F E POWER INPUT TRANSFORMER 6T2 connect according with the input line 7 240 VAC 240 VAC 20 D Note.-- Input Transformer 6T2 could be as shown on sheet 1 of the schematic for input line greater than 240 VAC 3F2 T 1.5A 9 115 VAC SW 115 VAC 18 4 POWER LAMP 115 VAC 3K3 6NL1 230 VAC 0 VAC 17 4 21 VAC 15 21 23 3 4 +5V 7 10 8 9 jumper jumper +12V +12V --PWR ON --12V 3 --12V GND 9 2 8 6 6 7 1 3F6 T 3A --PWR OFF --PWR ON +12V --12V +12V UNR +12V UNR 4 GND GND GND 3TS1 0 VAC 14 120 VAC 110 VAC 11 VAC 12 1 ohm 4w +24V--PSU 3F7 T 3A -11 + 3BR4 7 -- 3BR2 + 10 54 17 16 3K3 3C6 2400 MF 3C7 2400 MF 6 +24V 15 0 VAC 11 100 VAC 28 VAC 26 VAC 24 VAC 22 VAC 20 VAC 16 VAC 14 VAC 12 VAC 0 VAC 60 VAC 2 1 2 2 3 4 3F9 T 0.4A +5V 6J2 4 5 208 VAC 3 9 3 A --PWR OFF 0 VAC 8 22 1 LVDC POWER SUPPLY 3PS1 13 ( S3,S4--B3) 5 1 3LF3 14 B ( S3,S4--C4) 240 VAC SW 5 6 3F8 T 3A C 0 VAC 26 240 VAC SW 35 34 16 33 32 31 30 19 13 -12 24 VAC TR 8 3BR1 ( S5--F2) 0 VAC TR 27 115 VAC SW + 240 VAC SPLY +24V --12 V +12 V 240 VAC SW 115 VAC SW 3 +SUPPLY ( S3,S4--E1) --SUPPLY Shield Stud L1 T1 0 VAC RTR 60 VAC RTR 230 VAC RTR 6F13 T 10A Note.- For Two Phases, replace Neutral Cartidge (L2/N) by Fuse 6F4. 6F3 T 50A L1 Neutral or 6F4 Cartridge T 50A N / L2 L1 T1 L2 T2 6R1 20 ohm, 100w C7 1 nF 6LF1 L2 T2 Note.- 12TS4, 12F14 and 12F15, are optional N U AC3 DELAYED +24V 12F15 V T 15A 12F14 T 15A W +24V--PSU A1(A) 6J3 --LINE CONT 10 A1(A) 6K5 R5 33 ohm C5 470 nF C9 470 nF C6 470 nF C10 470 nF R4 33 ohm R6 33 ohm -- 6K6 2 BUS -( S5--F2) 1 INPUT RECTIFIER BOARD 5A5 --LINE CONT ( S3,S4--B4) E BUS + ( S5--F2) --CHRG DR ( S3,S4--D4) THIS SHEET ONLY APPLIES TO SINGLE PHASE GENERATOR F C11 1 nF R3 33 ohm CR3 A2(B) A2(B) 1 CR2 C8 470 nF GND 12TS4 + AC2 LOAD 2 MAINS 6F12 T 10A ( S8--F4) D C CN 05/109 F. GARCIA 02/08/05 B CN 03/46,55,58,60 F. GARCIA 09/04/03 A CN 02/197 F. GARCIA 12/12/02 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 30/09/02 REVISED A. DIAZ 11/11/02 SEDECAL SHEET / OF 2/8 DWG: 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV E D C B THIS SHEET ONLY APPLIES TO GENERATORS WITH HT TRANSFORMER FOR TWO X--RAY TUBES --12V 4 +12V +5V 2 +12V 3 +5V 4 GND 5 GND 6J3 PT CRL --KV UP --KV DWN HT--C DAT HT--C CLK --EXP C--HT DAT C--HT CLK --PREP 7 15 8 3 --FIL1 SCL --START --PRE CHRG --CHRG DR --KV UP 2 --KV DWN 6 --EXP 6 1 2 --TUBE 3 4 C--HT DAT 5 C--HT CLK 5 4 P4 3 RTR I ( S8--F1) 8 4 BUCKY SPLY BUCKY SPLY AUX BUCKY SPLY --BUCKY 1 MOTION --BUCKY 2 MOTION BUCKY 1 DR BUCKY 2 DR 0 VAC 0 VAC BUCKY 1 MOT RTN GND BUCKY 2 MOT RTN GND SUPPLY (BUCKY 1) SUPPLY (BUCKY 2) --FIL DR1 --FIL DR2 GND RTR I FIL I See NOTE 2 1 --KV 2 +KV 3TS1 2 9 --RTR RUN --ACC --BRAKE --HS SCL --RTR RDY 6 --MA 7 +MA 5 GND 46 -- IGBT FAULT -- AUTO OFF INH HI MA 12 13 14 15 16 17 P3 6 1 2 4 --TUBE 2 SCL ( S8--F1) --T2 SCL ( S8--F1) +12V --START ( S8--F1) --BUCKY 1 DR CMD ( S5--F3) --BUCKY 2 DR CMD 5 3 +5V +24V +24V +24V DELAYED +24V PT CRL --LINE CONT +5V OUT --ON GND DISCHARGE 1 DISCHARGE 1 RTN DISCHARGE 2 DISCHARGE 2 RTN +12V GND GND +24V GND GND LINE SYNC P4 12 --BUCKY 1 DR CMD 13 --BUCKY 2 DR CMD 9 BUCKY SPLY 5 AUX BUCKY SPLY 11 --BUCKY 1 MOTION PT SPLY IC SPLY 1 IC SPLY 2 IC GND --ROOM LIGHT 10 --BUCKY 2 MOTION ROOM LIGHT SW 8 BUCKY 1 DR ROOM LIGHT SUP 7 BUCKY 2 DR 18 --TUBE 2 SCL 19 --BUCKY EXP --FIL 1 SCL 17 115 VAC FIL PREHEAT 14 0 VAC FIL RTN 115 VAC SW 22 --FIL 1 ACK FIL 1 RTN See NOTE 1 FIL 2 RTN P5 5 7 6 9 4 3 1 10 4 2 1 ERROR DRAC ( S3--A2 ) --KV DR2 6 --PWR ON --PWR OFF P3 +24V --CHRG DR ( S1, 2--E1 ) --KV DR1 2 1 -- IGBT FAULT ( S5--D3) SOL DR P5 6 8 5 16 +5V +24V +24V--PSU DELAYED +24V 2 1 4 12 14 13 10 9 DISCHARGE 1 DISCHARGE 1 RTN DISCHARGE 2 DISCHARGE 2 RTN J1 3 K A 0 VAC 6 13 DELAYED +24V 14 +5V 1 8 +SUPPLY --SUPPLY P1 5 FIL PREHEAT --FIL DR1 FIL RTN 6 --FIL DR2 FIL SUP 3 +5V 8 DELAYED +24V 7 FIL I 1 GND P2 4 1 P3 2 B --BUCKY 1 DR CMD C D E 1 4 +SUPPLY FILAMENT DRIVER BOARD --SUPPLY 3A3 --TUBE 2 SCL (S8--F1) HT SW CONTROL 10A2 J2 1 2 3 +24V 4 F H J1 1 G N 3TS1 39 5 2 U 3 --ROOM LIGHT (S5--B4) 4 4 5 0 VAC 6J1 connector used only for High Speed Version ( See LV DRAC documentation ) E D C CN 05/109 F. GARCIA 02/08/05 B A CN 03/46,55,58,60 F. GARCIA F. GARCIA 09/04/03 12/12/02 REV DESCRIPTION ISSUED BY DATE CN 02/197 J 240 VAC SW --T2 SCL signal is shortcircuited with --TUBE 2 SCL signal for High Speed Version --ACC and --BRAKE signals for Low Speed Version become --TUBE 1 RTR and --TUBE 2 RTR respectively for High Speed Version V 6 --HT INTLK NAME DATE F. GARCIA 30/09/02 REVISED A. DIAZ 11/11/02 GND 115 VAC (S1,2--E4) 1 0 VAC 3 15 115 VAC SW NOTE 1.-- For Generators with HT Transformer for two Tubes: Wires FL 1 RTN (P4--15) and FL 2 RTN (P4--16) are factory inverted on the INTERFACE CONTROL 16 20 --BRAKE (S8--F1) 6J1 +24V 10 ERROR DRAC ( S3--D3 ) 8 + 24V --RTR RUN --TUBE 2 RTR 4 --HS SCL 5 P1 HT DR1 ( S5--C4 ) P3 HT DR2 ( S5--C4 ) SEDECAL --TUBE 1 RTR 3 ( S5--B4) 3/8 DWG: --SF PREP 7 12 --FL EXP --PREP 11 --PREP ( S5--F3) COM ( S5--E2 ) SHEET / OF --RTR RDY 6 --SF PREP --FL EXP 2 ERROR DRAC 9 mA SHLD DRAWING ROOM LIGHT SUP 18 P4 6 3 ROOM LIGHT SW 47 1 SW1 SW2 IC GND 48 Black SW COM PT SPLY 42 7 2 test ] posts FIL SUP GND 2 Red FIL 2 RTN --BUCKY 2 DR CMD 16 3 2 --BUCKY EXP --BUCKY 1 DR CMD 11 --BUCKY 2 DR CMD P2 1 HT TRANSFORMER 9HT1 HI MA GND GND +KV --KV +MA --MA FIL 1 RTN LINE SYNC 14 --ACC (S8--F1) 11 7 6J3 9 12 P3 3 4 10 4 --LINE CONT ( S1, 2--E1 ) +5V OUT (S5--F3) 12 NOTE 2 : F 4 3 See NOTE 2 11 8 --PWR OFF P1 10 5 ( S1, 2--B3 ) 1 ERROR DRAC --KV DR1 --KV DR2 3 --PREP 9 GND 7 --CHRG 8 --FIL 1 ACK --CHRG ( S5--A2) 2 HT--C CLK HT--C DAT --TUBE 2 SCL P1 1 --PREP ( S3--A1) 3 HT CONTROL BOARD 3A1 --12V P1 7 --PWR ON ( S1, 2--A4 ) P2 1 INTERFACE CONTROL BOARD 3A2 A (S5--A2) F GND 1 6J3 13 --HT INTLK 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV E D C B THIS SHEET ONLY APPLIES TO GENERATORS WITH HT TRANSFORMER FOR ONLY ONE X--RAY TUBE ( S1, 2--A4 ) --12V 4 +12V +5V P2 1 2 +12V 3 +5V 4 GND 5 GND 6J3 PT CRL --KV UP --KV DWN HT--C DAT HT--C CLK --EXP C--HT DAT C--HT CLK --PREP 7 15 8 3 --FIL1 SCL --START --PRE CHRG --CHRG DR --KV UP 2 --KV DWN 6 --EXP 6 1 2 --TUBE 3 4 C--HT DAT 5 C--HT CLK 5 4 P4 3 RTR I ( S8--F1 ) 8 4 BUCKY SPLY BUCKY SPLY AUX BUCKY SPLY --BUCKY 1 MOTION --BUCKY 2 MOTION BUCKY 1 DR BUCKY 2 DR 0 VAC 0 VAC BUCKY 1 MOT RTN GND BUCKY 2 MOT RTN GND SUPPLY (BUCKY 1) SUPPLY (BUCKY 2) ERROR DRAC --KV DR1 --KV DR2 3 --PREP 9 GND 7 --CHRG 8 --FIL 1 ACK --CHRG ( S5--A2 ) 2 HT--C CLK HT--C DAT --TUBE 2 SCL P1 1 --PREP ( S4--A1 ) 3 HT CONTROL BOARD 3A1 --12V --FIL DR2 GND RTR I FIL I See NOTE 2 1 --KV 2 +KV 3TS1 2 --FIL DR1 9 --BRAKE --HS SCL --RTR RDY 6 --MA 7 +MA 5 GND 46 --RTR RUN --ACC -- IGBT FAULT -- AUTO OFF INH HI MA P1 10 11 12 13 14 15 16 17 P3 6 1 2 4 See NOTE 2 --T2 SCL ( S8--F1 ) INTERFACE CONTROL BOARD 3A2 P1 7 --PWR ON 4 3 --TUBE 2 SCL ( S8--F1 ) +12V --START ( S8--F1 ) 4 2 1 ERROR DRAC ( S4--A2 ) --KV DR2 6 ( S5--F3 ) --BUCKY 1 DR CMD --BUCKY 2 DR CMD 3 GND DISCHARGE 1 DISCHARGE 1 RTN DISCHARGE 2 DISCHARGE 2 RTN +12V GND GND +24V GND GND LINE SYNC PT SPLY IC SPLY 1 IC SPLY 2 IC GND --ROOM LIGHT 10 --BUCKY 2 MOTION ROOM LIGHT SW 8 BUCKY 1 DR ROOM LIGHT SUP 7 BUCKY 2 DR 18 --TUBE 2 SCL 19 --BUCKY EXP --FIL 1 SCL 17 115 VAC FIL PREHEAT 14 0 VAC FIL RTN 115 VAC SW 22 --FIL 1 ACK FIL 1 RTN See NOTE 1 FIL 2 RTN P5 5 7 6 9 4 -- IGBT FAULT ( S5--D3 ) SOL DR 5 P5 6 8 5 16 +5V +24V +24V--PSU DELAYED +24V 2 14 13 10 9 DISCHARGE 1 DISCHARGE 1 RTN DISCHARGE 2 DISCHARGE 2 RTN J1 3 K A 0 VAC 6 13 DELAYED +24V 14 +5V 1 8 P1 5 FIL PREHEAT --FIL DR1 FIL RTN 6 --FIL DR2 FIL SUP 3 +5V 8 DELAYED +24V 7 FIL I 1 GND P3 2 B --BUCKY 1 DR CMD C D E 1 4 F H G N 3 +SUPPLY --SUPPLY P2 4 1 +SUPPLY FILAMENT DRIVER BOARD --SUPPLY 3A3 V J NOTE 2 : --ROOM LIGHT ( S5--B4 ) 4 6 2 115 VAC (S1,2--E4) 1 0 VAC 3 15 115 VAC SW NOTE 1.-- Only for one FL tube : Wires FL 1 RTN (P4--15) and FL 2 RTN (P4--16) are factory inverted on the INTERFACE CONTROL board, and 6J3--13 unconnected to J1--J of the HT TRANSFORMER 16 20 --BRAKE ( S8--F1 ) --T2 SCL signal is shortcircuited with --TUBE 2 SCL signal for High Speed Version CN 05/109 --ACC and --BRAKE signals for Low Speed Version become --TUBE 1 RTR and --TUBE 2 RTR respectively for High Speed Version C B CN 03/46,55,58,60 F. GARCIA 09/04/03 6J1 connector used only for High Speed Version ( See LV DRAC documentation ) A CN 02/197 F. GARCIA 12/12/02 REV DESCRIPTION ISSUED BY E D F. GARCIA 6J1 +24V 10 ERROR DRAC ( S4--D3 ) 8 COM ( S5--E2 ) --HT INTLK REVISED A. DIAZ 11/11/02 SHEET / OF 4/8 DWG: ( S5--B4 ) 9 --RTR RUN --TUBE 1 RTR --TUBE 2 RTR --HS SCL --RTR RDY 6 --SF PREP --FL EXP --SF PREP 7 12 --PREP ( S5--F3 ) --FL EXP --PREP 11 GND 1 6J3 OPEN -- for Fl tube GND -- for RAD tube 13 --HT INTLK 54302010 C B A 02/08/05 DATE SEDECAL 2 ERROR DRAC 4 HT DR2 ( S5--C4 ) SHLD DATE + 24V 3 HT DR1 ( S5--C4 ) SW1 30/09/02 GND 5 P3 NAME ROOM LIGHT SUP 18 P4 6 3 ROOM LIGHT SW 47 mA P1 F. GARCIA IC GND 48 Black DRAWING PT SPLY 42 7 2 1 FIL SUP SW2 GND 3TS1 39 5 test ] posts SW COM --BUCKY 2 DR CMD 16 2 Red FIL 2 RTN --BUCKY EXP --BUCKY 1 DR CMD 11 --BUCKY 2 DR CMD P2 1 HT TRANSFORMER 9HT1 HI MA GND GND +KV --KV +MA --MA FIL 1 RTN LINE SYNC 14 --ACC ( S8--F1 ) 11 7 6J3 9 12 P3 3 4 10 4 --LINE CONT ( S1, 2--E1 ) +5V OUT ( S5--F3 ) 1 4 12 12 ( S1, 2--B3 ) F --LINE CONT +5V OUT --ON P4 12 --BUCKY 1 DR CMD 13 --BUCKY 2 DR CMD 9 BUCKY SPLY 5 AUX BUCKY SPLY 11 --BUCKY 1 MOTION U 1 DELAYED +24V PT CRL P3 +24V --CHRG DR ( S1, 2--E1 ) --KV DR1 2 1 5 3 1 10 8 --PWR OFF --PWR ON --PWR OFF +5V +24V +24V +24V A ( S5--A2 ) F COMPACT--LV DRAC/LF RAC GENERATOR REV F E D C B A 3TS1 HT DR2 ( S3,S4--B1 ) 5C11 2 MF 5C10 2 MF 5C8 2 MF 3 J1 1 2 3 4 E2 C2E1 J2 1 2 3 DR1 DR2 GND +5V 5A1 4 J1 1 2 3 4 J2--3 J2--20 2 3 4 1 5 J2 1 2 3 J2--5 to J2 connector of the ATP CONSOLE board 4 --IGBT FAULT ( S3,S4--D2 ) DC + remove 5L2 for Single Phase Generator 1 --THERM. 1 2 --THERM. 2 3 THERM. COM J2--4 J2--17 to J2 connector of the ATP CONSOLE board 4 J2--13 J2--24 J2--9 10/11J7--5 10/11J7--6 ( S6,S7,S8--F1 ) 10/11J7--7 --SFC ABC OUT ( only required for DSI option) FL DSI 3 CAM SYNC -- To Three Phase Generator 5C3 3900 MF 5C4 3900 MF 5C1 3900 MF 5C2 3900 MF DC -TB7 1 7A3 F14 T 10 Amp 3 4 2 24 VAC 0 VAC To Lamp (Collimator) F15 T 10 Amp 5 + R1 1K5 2w C8,9,10,11 2200uF 35V +24 VDC 5C1 3900 MF 5C2 3900 MF 5C3 3900 MF NAME DATE 30/09/02 + REVISED A. DIAZ 11/11/02 C B A D REV CN 05/109 F. GARCIA 02/08/05 CN 02/197 F. GARCIA F. GARCIA 09/04/03 12/12/02 DESCRIPTION ISSUED BY CN 03/46,55,58,60 DISCHARGE 1 RTN DISCHARGE 1 ( S3,S4--B4 ) --CHRG ( S3--F3 ) P1 2 1 P2 2 1 5A3 P2 2 1 CHARGE / DISCHARGE MONITOR #1 BOARD P1 2 1 2 DISCHARGE 2 RTN DISCHARGE 2 ( S3,S4--B4 ) DISCHARGE 1 RTN DISCHARGE 1 ( S3,S4--B4 ) --CHRG ( S3,S4--F3 ) 1 DC -- 0 VDC F. GARCIA +24V GND 5C4 3900 MF To Locks 8 6 -- DRAWING E CHARGE / DISCHARGE MONITOR #2 BOARD + 5A4 + TS4 -- P1 2 1 -- DC + 1 FANS POWER SUPPLY CHARGE / DISCHARGE MONITOR #1 BOARD For Single Phase Generator 7 BR5 5A3 P2 2 1 + TB7 LOCKS BOARD F --READY 20 DC + COM ( S3,S4--B1 ) 2 0 VAC TR 53 19 To Single Phase Generator DC -- BUS -( S1, 2--A1 ) ( S1, 2--D3 ) PT INPUT --ALOE J2--18 J2--8 For Three Phase Generator 5L2 200 uH 24 VAC TR 51 52 18 J2--11 J2--15 --KV DR1 --KV DR2 BUS + ( S1, 2--A2 ) --FL EXP 7 J2--16 J2--14 115 VAC SW 0 VAC +5V OUT GND ( S3,S4--D3 ) 37 J2--19 4TS3 FAULT 2 3 4 1 5 36 --ROOM LIGHT --SF PREP ( S3,S4--A1 ) SNR-CNI-VNC--GND VNI--VCC FNO--FAULT SPR--+5 REG OUT CPI--CONTROL VPC--GND VPI--VCC FPO--FAULT IPM DRIVER 1 J4 115 VAC 0 VAC C1 E2 SNR-CNI-VNC--GND VNI--VCC FNO--FAULT 5A2 FAULT DR1 DR2 GND +5V IPM DRIVER 2 2 3 4 1 5 J3 115 VAC 0 VAC 2 3 4 1 5 J4 DOOR RTN 24 ( S3,S4--A1 ) 5C9 40 MF for Single Phase Generator 10 MF for Three Phase Generator 5IGBT 1 --DOOR 23 ( S3,S4--B3 ) HT DR1 ( S3,S4--B1 ) 5IGBT 2 SPR--+5 REG OUT CPI--CONTROL VPC--GND VPI--VCC FPO--FAULT C1 C2E1 4 J3 5L1 5R2 1 Mohm, 2w 22 DATE SEDECAL SHEET / OF 5/8 DWG: 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV F E D CONTROL DRAC PCB ( A3243 -- 03 ) 11A1 4 GND GND GND GND +15 VDC +15 VDC J4 1 ERROR DRAC 2 3 --RTR RDY 4 5 6 GND 7 8 9 10 11 12 +24 VDC 13 --SF PREP 14 15 --FL EXP 16 17 --HS SCL 18 19 --RTR RUN 20 21 22 23 --TUBE 2 RTR 24 3 cable to High Speed Starter connection 6J1 ( S3,S4--A2 ) 6J1--8 6J1--5 6J1--11 6J1--10 6J1--6 6J1--7 6J1--4 6J1--1 6J1--3 GND ERROR CODE NC RDY1 RDY1 OUT +15 VDC RDY1 RTN NC SPARE2 SPARE2 RTN SPARE1 SPARE1 RTN SF SF RTN FL FL RTN HS HS RTN ST ST RTN T3 T3 RTN T2 T2 RTN Ferrite Core J3 +5 VDC +5 VDC +5 VDC +5 VDC +15 VDC +15 VDC --15 VDC --15 VDC VUNR VUNR PRECH IF PRECH IF +5 VDC +5 VDC T3 IF T3 IF T2 IF T2 IF T1 IF T1 IF P 1 COM 2 12 R2 10 2 3 8 1 SHL 2 10 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 11K2 R1 R2 7 P 1 2 R1 V-V+ Note.-- 11J7 is an aerial connector +24V DELAYED GND 240 VAC SW 1 ( S5--B3 ) 115 VAC SW --THERM. 1 4TS3--1 THERM. COM 4TS3--3 0 VAC F 1 2 COM T1 AUX T1 MAIN T1 11K2 3 12 R4 R4 11K3 R3 R3 MAIN T1 1 (9) AUX T1 2 (10) COM T1 3 (11) --THERM. 1 4 (12) THERM. COM 5 (13) See Note FAN 1 4 6 (14) 0 VAC 7 (15) GND 8 (16) 115 VAC SW 17 240 VAC SW 18 3 Note: Connect FAN to 11TS2--17 or 11TS2--18 as required +24 VDC K1 Note K3 11K3 A1 A2 A2 1 2 3 2 Note : Connections to 11TS2 of the Generator Cabinet Ferrite Core from DC voltage Bus ( S5--D2 ) 11K2 A1 J4 3 11J7 1 11TS2 +15 VDC +15 VDC --15 VDC --15 VDC VUNR VUNR PRECH IF PRECH IF +5 VDC +5 VDC T3 IF T3 IF T2 IF T2 IF T1 IF T1 IF 2 4 3 MAIN TRANSFORMER Ferrite Core Connections ( ) for only one FL tube 11A2 J5 1 1 4 J2 +5 VDC +5 VDC +5 VDC +5 VDC GND GND GND GND +15 VDC +15 VDC 11K3 VR1 V480LA20A 4 PRIN Ferrite Core 8 7 A INTERFASE DRAC--HF PCB ( A3240--05 ) J1 CLAMPING AUXILIARY TRANSFORMER 4 B Ribbon Cable 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 J1 AUX C J2 5 4 3 2 1 { 240 VAC SW 0 VAC J3 1 2 to 11TS2 --DC OUT +DC OUT GND +DC IN --DC IN 1 +24 VDC THIS SHEET ONLY APPLIES TO HIGH SPEED STARTER FOR ONE X--RAY TUBE 3 4 NAME DATE DRAWING F. GARCIA 30/09/02 REVISED A. DIAZ 11/11/02 2 5 to 11TS2 7 8 E D C CN 05/109 F. GARCIA 02/08/05 B A CN 03/46,55,58,60 F. GARCIA F. GARCIA 09/04/03 12/12/02 REV CN 02/197 DESCRIPTION ISSUED BY DATE SEDECAL SHEET / OF 6/8 DWG: 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV F E D CONTROL DRAC PCB ( A3243 -- 03 ) 11A1 4 GND GND GND GND +15 VDC +15 VDC J4 ERROR DRAC 3 cable to High Speed Starter connection 6J1 ( S3,S4--A2 ) 6J1--8 --RTR RDY 6J1--5 GND 6J1--11 6J1--10 6J1--6 +24 VDC --SF PREP 6J1--7 --FL EXP --HS SCL 6J1--4 --RTR RUN 6J1--1 --TUBE 2 RTR 6J1--3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 GND ERROR CODE NC RDY1 RDY1 OUT +15 VDC RDY1 RTN NC SPARE2 SPARE2 RTN SPARE1 SPARE1 RTN SF SF RTN FL FL RTN HS HS RTN ST ST RTN T3 T3 RTN T2 T2 RTN Ferrite Core J3 +5 VDC +5 VDC +5 VDC +5 VDC +15 VDC +15 VDC --15 VDC --15 VDC VUNR VUNR PRECH IF PRECH IF +5 VDC +5 VDC T3 IF T3 IF T2 IF T2 IF T1 IF T1 IF P 1 12 R2 10 2 7 8 1 8 3 COM 2 SHL R1 R2 R1 V-V+ Note.-- 11J7 is an aerial connector +24V DELAYED 240 VAC SW 115 VAC SW 1 GND 4TS3--1 ( S5--B3 ) 4TS3--2 4TS3--3 F 1 +24 VDC 11TS2 4 18 2 17 tube 2 54 R4 11K3 R3 R4 6 7 61 FAN 2 53 FAN 1 to 11TS2 C to 11TS2 B A 8 E D REV TUBE 2 SCL TUBE 1 SCL TUBE SCL COMM F. GARCIA 02/08/05 CN 03/46,55,58,60 F. GARCIA CN 02/197 F. GARCIA 09/04/03 12/12/02 DESCRIPTION THERM. COM 5 FAN 1 6 0 VAC 7 GND 8 MAIN T2 9 AUX T2 10 COM T2 11 --THERM. 2 12 THERM. COM 13 FAN 2 14 0 VAC 15 GND 16 4 3 +24 VDC 11KT1 A1 11K2 A1 J4 11K3 A1 A2 A2 1 K1 A2 2 3 K3 J5 1 Note R3 3 4 MAIN T2 MAIN T1 3 ISSUED BY DATE { 240 VAC SW J3 1 0 VAC 2 Note Ferrite Core for external interface CN 05/109 3 4 11KT1 R3 R4 11KT1 COM T1 --THERM. 1 2 3 J2 5 4 3 2 1 DC+ DC-- to 11TS2 --DC OUT +DC OUT GND +DC IN --DC IN 11KT1 72 84 1 71 THIS SHEET ONLY APPLIES TO HIGH SPEED STARTER FOR TWO X--RAY TUBES 83 tube 1 3 --THERM. 2 62 Note COM T1 COM T2 11J7 5 0 VAC AUX T2 AUX T1 1 from DC voltage Bus ( S5--D2 ) --THERM. 1 THERM. COM R1 2 11A2 +15 VDC +15 VDC --15 VDC --15 VDC VUNR VUNR PRECH IF PRECH IF +5 VDC +5 VDC T3 IF T3 IF T2 IF T2 IF T1 IF T1 IF 11KT1 MAIN TRANSFORMER Ferrite Core 1 2 2 1 AUX T1 2 4 3 4 J2 R2 1 11TS2 MAIN T1 11K2 12 7 P 1 11K3 VR1 V480LA20A 10 +5 VDC +5 VDC +5 VDC +5 VDC GND GND GND GND +15 VDC +15 VDC Note : Connections to 11TS2 of the Generator Cabinet 2 1 4 PRIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 11K2 A INTERFASE DRAC--HF PCB ( A3240--05 ) J1 Ferrite Core CLAMPING AUXILIARY TRANSFORMER 4 AUX B Ribbon Cable 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 J1 2 C NAME DATE DRAWING F. GARCIA 30/09/02 REVISED A. DIAZ 11/11/02 SEDECAL SHEET / OF 7/8 DWG: 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV F E D C NOTE.-- 10T3, 10C5--1 and 10R4--1 for 330 VAC Stator THIS SHEET ONLY APPLIES TO LOW SPEED STARTER B A 10C5--1 15uF NOTE.-- Use tube 2 connections for Fl tube 47 2w 10T3 8 100 nF 1 KV 10LF2 3 2 4 1 3 9 10K1 2 T1 6 7 Tube 1 9 10 220V KCT K2--1 1 0V 6 TB2 5 T2 4 KCT K2--3 Tube 2 TB2 7 330V T2 F1 T 6A 3 10RC1 TB3 2 3 0 VAC RTR 15 16 6 7 T2 T2 Tube 2 Tube 1 CR6 KBU4J 5 KBR K3--1 IMAIN from HT CONTROL board 1 115 VAC SW 2 +24V DELAYED 1 GND 3 --START --ACC --T2 SCL --BRAKE RTRI --TUBE 2 SCL ( S5--B3 ) 0 VAC 4TS3--1 4TS3--2 4TS3--3 + KCTRR K5 LF--RAC BOARD 10A1 R1 L 4K75 CR1 R2 1N4007 KACC 4K75 K1 R3 4K75 TUBE 2 SCL TUBE SCL COM 5 13 THERM. COM TP2 Q2 2N4401 4 --THERM 1 12 --THERM 2 2 18 10 19 1 9 16 J1 +24V 1 C4 100uF 35V TP1 GND R7 1K5 KCTRR K5--2 2 FAN 2 COM T1 COM T2 0 VAC 0 VAC THERM. COMM. THERM. COMM. --THERM 1 --THERM 2 AUX T1 AUX T2 3 MAIN T1 MAIN T2 GND GND +24V DELAYED GND 4 Q1 2N4401 2 3 KACC K1--2 DS4 HLMP1700 CR3 1N4007 KBR K3 7 6 +24V R8 1K5 R4 6K19 DS3 HLMP1700 DS2 HLMP1700 J1 9 CR2 1N4007 KCT K2 15 8 CR7 1N4007 C2 100nF DS1 HLMP1700 GND 7 4 FAN 1 CR8 1N4007 CR9 VM48 +24V 10 R6 475 R5 4K75 TP3 RTRI 5 C1 22uF 8 11 1 12 13 14 8 --THERM. 1 5 --THERM. 2 6 THER. COM 7 F CR5 1N4007 240 VAC SW +24V DELAYED 11 T1/T2 COMM 20 CR12 1N4007 C3 100nF KCTR K4--3 115 VAC SW 12 17 CR11 1N4007 +24V 10J7 4 3 KCTR K4--2 KCTRR K5--3 1 CR4 1N4007 KCT K2--2 T1 KCTR K4--4 CR10 VM48 2 240 VAC SW 10 11 14 TB1 + 4 9 J1 6 TB4 Tube 1 _ 10K1 10R5 475 2w 28 KCTR K4--1 +24V 3 KCTRR K5--1 Tube 2 KCTR K4 27 KBR K3--2 1 9 10 T1 5 IAUX T1 TB4 T1/T2 COMM (to 10TS2) +24V DELAYED 24 25 26 21 22 23 TB3 _ 60 VAC RTR 14 10TS2 0 VAC KACC K1--1 2 12 13 + 1 230 VAC RTR ( S1, 2--D2 ) 1 11 10 TB1 TB1 15uF _ 10J8 30uF TUBE 1 SCL 10R4--2 1 Mohm, 2w NOTE.-- 10J7 and 10J8 are aerial connectors 115 VAC SW 10R4--1 1 Mohm, 2w 4 240 VAC SW for external interface 10C5--2 30uF NAME DATE 0 VAC DRAWING F. GARCIA 30/09/02 --THERM. 1 REVISED A. DIAZ 11/11/02 --THERM. 2 to 10TS2 C B A THERM. COM E D REV CN 05/109 F. GARCIA 02/08/05 CN 02/197 F. GARCIA F. GARCIA 09/04/03 12/12/02 DESCRIPTION ISSUED BY CN 03/46,55,58,60 DATE SEDECAL SHEET / OF 8/8 DWG: 54302010 C B A COMPACT--LV DRAC/LF RAC GENERATOR REV CONTROL DRAC BOARD +15VDC +15VDC J1 J4 6 +15 VDC 2 5 RDY1 OUT 3 1 GND 22 24 +15V TP3 R1 10K C4 100nF 14 R2 1M CR1 1N3595 6 C1 470uF 25V OFF DLY 1 GND TP5 CR6 1N3595 CR5 1N3595 C3 3,3uF 2 3 ADD JUMPER T3 RTN T2 RTN 6 7 U1 ICM7556 C2 100nF 6 7 GENERATOR CABINET U1 ICM7556 PWR OFF 8 R4 10K 1 4 2 6 12 CR9 1N3595 1 K1 K2 OFF MANT OFF MANT TP2 9 13 C5 3,3uF R5 1K5 7--8 CR2 1N3595 8 PWR OFF TP6 14 R8 1M 10 R3 1M5 Q1 2N4401 CR7 1N3595 CR8 1N4148 R9 150K 11 OFF COND TP4 OFF COND C7 1uF CR3 1N3595 R7 30K1 R6 10K DELAYED SWITCH--OFF BOARD ( A3274--01 ) +15VDC CR4 1N3595 C8 10uF J1 8 OFF DLY TP1 K1 5 +15VDC J2 4 2 5 21 23 4 R10 1K5 C9 100nF C6 100nF 7--8 K2 INTERFACE CONTROL BOARD C CN 00/183 F. GARCIA 06/09/00 B CN 99/003 F. GARCIA 13/01/99 REV DESCRIPTION ISSUED BY DATE NAME DATE DRAWING F. GARCIA 05/05/98 REVISED A. DIAZ 05/05/98 SHEET / OF SEDECAL INNERSCAN 1/1 DWG: A3274--01 C B DELAYED SWITCH--OFF REV A B C C5 100nF C2 33pF D +12V +5V E (*) Use jumpers only for A3000-34 and 35 C6 100nF (*) +5V +5V Q3 2N4401 C1 1uF +5V EA/VP R77 4K99 C4 100uF D1 1N4148 R6 825 R4 825 -DESEQ 16 P1.3 -KV SAFETY 5 P1.4 -mA SAFETY 6 P1.5 7 8 10 11 12 13 14 15 P1.6 P1.7 P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 RP1 470 P1 U1 2501 -KV UP 1 1 2 2 K1 C1 16 -KV DWN 2 3 4 4 K2 C2 14 6 6 K3 C3 12 8 8 K4 C4 10 -PREP C-HT DAT 5 3 4 7 RP2 470 1 2 -EXP 6 3 4 4 K2 C2 14 -CHRG 7 5 6 6 K3 C3 12 8 8 C4 10 7 8 DS3 EXP R70 475 C57 100nF +5V R71 475 BATST 1 BATST 2 BATST 3 GND -IGBT FAULT 1 2 2 3 4 4 1 2 3 A0 A1 A2 7 TEST K1 C1 K2 C2 14 6 6 K3 C3 12 7 8 8 K4 C4 10 SCL 6 SDA 5 1 R22 3 2 2 K1 C1 16 4 4 K2 C2 14 K3 C3 12 K4 C4 10 -BATT FAULT 2 5 6 -AUTO OFF INH 1 7 8 8 2 L1 47uH +5V 3 GND 4 GND 5 GND C72 100nF U8 74HCT574 VCC 9 28 15 14 13 12 11 10 9 7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 R15 3K3 -HS SCL -ACC -BRAKE -RTR RUN 9 7 6 5 RP8 22 4 1 3 5 7 11 1 R9 56K2 C7 3n3 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 U9 ULN2803 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 I8 CLK OC 2 4 6 8 10 8 HI mA -BAT TEST RP5 22 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 1 3 5 7 P1 2 4 6 8 17 10 11 12 13 -TUBE3 HT-C CLK HT-C DAT -TUBE2 SCL -FIL 1 SCL 2 4 6 8 14 15 16 -START -PRE CHRG -CHRG DR RP6 22 1 3 5 7 R12 2.7 D23 +12V 1N4148 A B C 1 2 3 A8 A9 A10 G2A G2B G1 4 5 6 A13 R10 475 R13 1K5 R82 R14 1K5 D2 1N4148 C81 1uF 100K Q2 2N4403 C11 100nF D3 1N4148 2 +5V RP12 10K 1 U13 74HCT541 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 A5 A6 A7 A8 C20 100pF U12 74HCT541 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 18 17 16 15 14 13 12 11 G2 G1 19 1 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 18 17 16 15 14 13 12 11 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 19 1 G2 G1 A1 A2 A3 A4 A5 A6 A7 A8 RP9 10K 1 2 3 4 5 6 7 8 9 SW2 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 9 10 16 15 14 13 12 11 10 9 C27 100nF -RD FAULT TP3 +12V +12V TP4 -12V R65 1K -12V 1 R45 1K TP2 +5V L3 R30 1K 47uH +5V NAME TP1 GND 6-9 6 C13 100uF A 3 475 +5V P2 1 C10 2n2 U14 74HCT138 -L DAC 2 4 6 8 Vref C8 510pF -CS DAC P5 1 3 5 7 (*) Q1 IRLZ14 U16 2501 6 1 18 17 16 15 14 13 12 11 6 1 VREF CAZ Z8 BZX55C5V1 D6 1N4148 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 DATA BUS 16 5 475 +12V CLK OC U15 2501 RP11 470 3 -12V 23 11 1 I1 I2 I3 I4 I5 I6 I7 I8 +5V 6 47uH CLK A11 A12 1 2 3 4 5 6 7 8 DS1 LED RP10 470 L2 24 25 19 18 17 16 15 14 13 12 R11 2 4 6 8 18 19 20 9 +5V A0 A1 C9 100nF C58 100nF 4 RTR I Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 RP7 22 +5V P5 -RTR RDY 5 R8 681 D7 1N4148 RP3 3K3 P3 ERROR DRAC AIN3 100nF P1 2 17 4 3 2 1 FIL I D1 D2 D3 D4 D5 D6 D7 D8 C19 100nF 1 3 5 7 C18 1nF DS2 PREP P3.7 P3.6 P1.2 P1.1 P1.0 BYSL RD WR CS -12V U3 24C16 R64 1K R63 1K C1 7 R7 1K21 +5V K1 16 K4 30 21 18 20 19 4 -EXP 5 -FIL 1 ACK ALE/P A8 A9 A10 A11 A12 A13 A14 A15 AIN2 +5V 2 C-HT CLK 29 21 22 23 24 25 26 27 28 KVP -WR DAC U2 2501 A4 3 PSEN P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 AIN1 3 2 3 4 5 6 7 8 9 U11 ULN2803 9 Z1 BZX55C8V2 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 GND 31 4 17 16 15 14 13 12 11 10 U10 74HCT574 mA 9 RESET 2 3 4 5 6 7 8 9 10 U4 AD7582 AIN0 2 GND 9 39 38 37 36 35 34 33 32 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AGND R3 100K XTAL1 XTAL2 RP15 10K AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 DGND 18 19 1 7 R1 1K U5 87C51 XT1 20MHz VDD C3 33pF R5 1K VSS R2 6K81 8 Q4 2N4403 27 +12V C12 100nF Z3 1N4744 C17 100uF C16 100nF B K1 2-13 Z2 1N4744 C15 100uF C14 100nF C TP9 GND TP10 GND DATE K NC 05/061 F. Díaz 01/04/05 DRAWING F. Díaz 26/05/05 J NC 05/027 F. Díaz 08/02/05 REVISED A. Díaz 26/05/05 I H NC 04/202 AC 01/04 F. Díaz 02/12/04 F. Díaz G NC 03/216 F. Díaz 21/09/04 18/12/03 REV DESCRIPTION ISSUED BY DATE SEDECAL D SHEET / OF 1/3 A3000-33/34/35/36/43/44 K J I H G HT CONTROLLER E REV A HV TANK B JP3 JP4 JP5 C D R73 16K5 JP6 U3 24C16 +5V 2 1 2 2 VERTICAL 1 2 1 1 U5 80C32 8 Vcc COMPACT E +5V U8 74HCT574 40 Vcc +5V U10 74HCT574 20 Vcc +5V 20 Vcc 1 JP6 R20 36K5 4 TP16 C31 100nF 4 GND KVP C21 100pF KV - C29 100nF (3) C30 100nF 20 GND C32 100nF 10 GND 10 GND 4 KV + R16 1K P4 TP12 KV- (3) TP11 KV+ TP7 R18 100K U18A TL084 -KV 1 2 +KV 2 3 R17 1K 1 JP3 RTR I1 4 RTR I2 3 R19 100K 1 C24 1nF 10nF Z4 + U12 74HCT541 KVP D16 1N4148 R66 10K 1V=16.6 KVP for A3000-36 C28 10nF C22 1nF 10nF C23 100pF R21 36K5 +5V 1 C25 100nF Vcc 10 GND C36 100nF +12V C35 100nF 8 GND +5V A2 5 A3 U2 2501 1 A1 3 7 D15 -12V 1N4148 3 +5V 16 C34 100nF U1/U15/U16 2501 1N4744 1N4744 D14 1N4148 U14 74HCT138 (3) Z5 +12V +5V 20 Vcc 10 GND R72 16K5 U13 74HCT541 C33 100nF JP5 C76 +5V 20 Vcc KVP 1 1 JP4 C75 - 1V=33.3KVP E7 15 E6 13 E5 11 E4 9 A4 -12V A1 3 A2 5 A3 E7 15 E6 13 E5 11 E4 9 C37 100nF 3 R25 274K BR1 VM48 - AC2 + 1 C79 100pF 6 - C26 100nF 5 + R81 1K R27 10K JP1 34K 6 5 1 C38 4nF D22 1N4148 TP6 (1) R28 49K9 16 15 3 2 1 RTR I 2 C64 100nF + 1 9 10 C66 100nF 5 6 + 8 6 4 2 C40 100nF 2 + C77 10nF R76 100K Vref 8 - 7 - +5V R33 1K D18 D4 1N4148 1N4148 Z9 R32 3K3 R78 1K -KV SAFETY 5V1 D5 -EXP D20 -12V TP15 U17A LM319J 7 4 5 + 12 - 1N4148 Q5 IRLZ14 -DESEQ R79 FAULT R31 100K 22 1 C68 100nF R59 10K R57 3K01 (1) The value of R28 is 86K6 for A3000-35 (2) (REV)1 - Remove D19 for three phase generators (3) R16, R17 = 4K02, and R20, R21 = 69K8 for A3000-36 (7) Adjust R29 to have a period of 48 us at U19-5 for A3000-43 -12V A 10 4K75 9 + R56 10K C65 100nF R58 10K RP13 1K 7 5 3 1 (2) 1N4148 - 1 U17B LM319J R55 1K65 R51 3K01 U7B LF353 KV + C69 100nF E1 E2 REF DC DT 9 10 14 13 4 3 R50 10K R52 10K 8 11 -KV DR 1 -KV DR 2 1 2 7 C1 C2 D19 1N4148 U18C TL084 R54 - -12V C44 100nF 12 U19 TL594 P3 6 8 +5V R53 10K 8 3 4 KV - C67 +12V 100nF 11 8 +12V U7A LF353 +2 -2 FB -1 +1 5 7 7 +12V 6 C63 100nF C41 10nF R75 49K9 RT CT C78 1nF KV DEM RTR 2 RP14-A 22 U20-B ULN2803A R23 R74 6K04 1 C39 +12V 100nF (7) 12 +12V D21 1N4148 14 5 R29 10K R80 10K C80 100pF U18B TL084 FREQUENCY JP2 U20-A ULN2803A R24 4K99 7 9 AC1 V+ 6 R26 1M 3 GND 4 B C NAME DATE K NC 05/061 F. Díaz 01/04/05 DRAWING F. Díaz 26/05/05 J NC 05/027 F. Díaz 08/02/05 REVISED A. Díaz 26/05/05 I F. Díaz 02/12/04 H NC 04/202 AC 01/04 F. Díaz G NC 03/216 F. Díaz 21/09/04 18/12/03 REV DESCRIPTION ISSUED BY DATE SEDECAL D SHEET / OF 2/3 A3000-33/34/35/36/43/44 K J I H G HT CONTROLLER E REV A B C D 9 (4) R38, R39 = 226K, and R60, R62 = 25K5 for A3000-36 E U24B DG300 +12V C73 100nF +5V R61 10K (8) Remove Z6 and Z7 for A3000-44 R60 12K7 1V = 100mA (FROM 100mA UP TO maximum mA) 11 13 R34 1K (5) 13 - +mA 7 12 + (5) (8) C42 100nF 250V C46 100nF R37 100K R39 113K Z6 1N4757A D17 1N4148 (5) 4 8 C74 100nF R40 10K mA 14 -12V U18D TL084 (8) Z7 1N4757A U24 DG300 C52 10nF R67 10K 6 R35 1K R38 113K R36 100K -mA C43 100nF 250V A3000-44 (4) TP13 mA - C48 10nF P4 1V = 200mA (FROM 100mA UP TO maximum mA) 7 TP14 mA + 1V = 20mA (FROM 10mA UP TO 80 mA) TP5 mA A15 4 14 1V = 10mA (FROM 10mA UP TO 80 mA) (5) R36, R37 = 200K, and R40 = 2K21 for A3000-44 C45 100nF R62 12K7 C47 10nF U24A DG300 (4) R41 8K87 (4) 2 6 4 D9 -12V 1N4148 3 +12V 5 C50 1uF C49 10nF 1 VIN 8 7 ID BI 4 CAV 9 10 C53 100nF +12V -12V +VS 14 VD 6 -VS 3 TP8 FIL FIL I -12V RL G C51 100nF C70 100nF -12V 6 Vdd DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A0 A1 Vss 7 2 24 23 22 21 20 19 18 17 16 15 VrefA VrefB -L DAC LDAC WR CS U6 AD7837 RfbB VoutB RfbA VoutA 2 4 C59 10nF AGDNA AGNDB 5 8 6 5 V22 LM336AZ 16 15 3 1 2 KV DEM R48 10K +12V 7-8 RP14-B 22 3 1 18 P3 4 2 -FIL DR 1 -FIL DR 2 4 5 1 FREQUENCY R47 49K9 C56 100nF RT CT +2 -2 FB +1 -1 U23 TL594 C1 C2 8 11 E1 E2 REF DC DT 9 10 14 13 4 RP4 1K 7 5 3 1 2 8 6 4 2 R68 10K C62 100nF C71 100nF 11 14 13 1 DGND DATA BUS R49 20K 3 10 12 9 C60 100nF (6) C55 100nF 1-14 U20-D ULN2803A R46 4K99 C54 100nF K1 16 3 R44 10K R43 1K54 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A11 A12 U20-C ULN2803A 9 GND 8 +12V 12 FIL I U21 AD536 V+ R42 1K GND D8 1N4148 7 +12V 3 C61 100nF -WR DAC R69 205 -CS DAC -mA SAFETY 1 1 (6) Adjust R49 to have a period of 150 us at U23-5 NAME A B C DATE K NC 05/061 F. Díaz 01/04/05 DRAWING F. Díaz 26/05/05 J NC 05/027 F. Díaz 08/02/05 REVISED A. Díaz 26/05/05 I H NC 04/202 AC 01/04 F. Díaz 02/12/04 F. Díaz G NC 03/216 F. Díaz 21/09/04 18/12/03 REV DESCRIPTION ISSUED BY DATE SEDECAL D SHEET / OF 3/3 A3000-33/34/35/36/43/44 K J I H G HT CONTROLLER E REV 5 4 3 2 1 NOTE 1: W1-A for version A3004-10/11/12, W1-B for version A3004-09 NOTE 1: W1-A para versión A3004-10/11/12, W1-B para versión A3004-09 NOTE 2: R11= 2K68 ohms for A3004-09/10 R11= 1K4 ohms for A3004-11 R11= 1K ohms for A3004-12 R13 1 5W NOTE 2: R11= 2K68 ohms para A3004-09/10 R11= 1K4 ohms para A3004-11 R11= 1K ohms para A3004-12 D D R12 +15V +24V R6 3K74 R4 10K 8 D5 UF4006 1 R5 2K D4 UF4006 5 10 12 U2 HCPL2232 TP8 C 10K 6 4 11 R17 1K D8 HIN U1 HO 7 R2 100 VB 6 VS 5 VCC 3 LO 1 COM 2 LIN SD 10K 1 C7 + + C8 330uF/450V C3 1uF C6 470nF/630Vdc C2 IR2113 P3 4 3 2 1 T1 D1 1N4148 FIL SUP FIL PREHEAT FIL RTN 1 2 C Pulse. PE-67300. 1 : 300 4 1uF U5 H11AA1 R18 Q2 SGP23N60UFD 330uF/450V 5 2 BZX55C18V Green D3 UF4006 R16 7 2 3 D7 100nF R3 10K 9 R8 2K 1 2 3 4 5 6 7 8 C4 100nF R19 33 C1 TP2 VSS TP7 TP1 VDD +5V 13 P1 GND GND +5V +5V -FIL DR1 -FIL DR2 FIL I DELAY +24V D2 1N4148 +5V +24V R7 3K74 100K 3W 3 R1 100 4 Q1 SGP23N60UFD R10 2K43 A W1 NOTE 1 1V=0.31 Arms B D6 1N4007 TP4 +24V R9 10 +15V U3 B 1 11 C13 10uF/50V + 10uF/50V + IN OUT GND C12 100nF 2 TP5 B 3 C14 R15 10K C15 100nF TP6 + 10uF/50V 10 3 13 4 3 2 1 EC4A13 1 -SUPPLY C5 U4 LM7805 1 R11 NOTE 2 4 +SUPPLY 2 P2 C9 1.5uF/250V-X2 R14 10K +5V TP3 L1 C11 10nF/250V-Y2 C10 10nF/250V-Y2 Ground stud A A PCB 90068-03 NAME DRAWING REVISED 5 4 3 Cb1 NC 05/112 REV DESCRIPTION F. Díaz A. Díaz DATE 26/10/04 26/10/04 SEDECAL ISSUED BY SHEET / OF 1/1 A3004-09/10/11/12 Cb1 Ab1 b2 b1 Filament Driver HC DATE 2 Bb1 1 REV A B C D E P6 GND +11V PERM -PWR ON -PWR OFF 4 3 2 1 P3 DS1 P4 1 3 115 VAC 2 K1 13 9 1 6 3 5 D16 6 1 R15 15 1 4 DB104 -PWR OFF -PWR ON R14 1K5 C4 470uF 4 P1 K1 D Q1 MTD3055 G R12 10 D14 S 7 R11 3K3 C3 100nF C2 10nF 3 K1 8 8 5 1 D11 13 (4) 13 K4 K5 (4) -BUCKY 2 MOTION 10 -TUBE 2 SCL -FIL 1 SCL FIL PREHEAT FIL RTN 18 19 17 14 K3 14 9 K5 13 K6 14 9 13 14 D13 9 K7 BUCKY 1 DR 7 BUCKY 2 DR 6 -BUCKY EXP 1 5 12 K7 5 1 C6 4 2.2nF 400V 1 K9 12 5 +24VDC L1 500uH 4 8 16 FIL 2 RTN 15 FIL 1 RTN 22 -FIL 1 ACK 21 SPARE 20 SOL DR 3 12 4 L2 500uH 1 5 K4 K6 K7 14 D12 9 1 6 4 3 D17 1N4738 D18 DB104 8 C5 2.2uF R17 499 R16 1K U2 AQV210EH 2 11 14 13 D9 12 K3 8 L3 500uH D10 K4 8 3 2 4 -BUCKY 1 MOTION 12 4 1 3 12 13 P4 K5 4 9 -BUCKY 1 DR CMD -BUCKY 2 DR CMD GND 12 4 +24VDC +24 VDC GND 2 C22 100nF C23 470uF R8 3K3 W1 AUX BUCKY SPLY 1 2 W2 11 8 8 8 ON R7 15K U1 ULN2803A 4 1 P4 BUCKY SPLY +24 VDC +24VDC +24VDC D3 14 3 OFF R13 27 D15 4 115 VAC 5W 4 5 2 6 0 VAC LINE SYNC 9 4 3 D4 T2 13 K9 D19 14 P5 2 DISCHARGE 2 13 DISCHARGE 1 12 +24 VDC 16 9 12 K8 P5 1 2 5 K8 10 DISCHARGE 2 RTN 14 DISCHARGE 1 RTN 3 SPARE 2 DELAYED +24 VDC 7 SPARE 6 +5 VDC 4 8 14 R9 GND 9 +24 VDC 5 +5 VDC OUT 4 +24 VDC 8 -LINE CONT 1 K8 D7 13 47 9 +24VDC +24VDC C1 100uF 1 D1 R3 3K3 D2 1N4733 R2 10K 16 3 D6 D5 BZX55C10V R4 10K U1 ULN2803A U1 ULN2803A 2 R6 100K 5 K2 4 8 K2 13 U1 ULN2803A R5 10K 1 14 D8 12 7 12 K2 VERSION USED FOR A3009-09 RAD + HV COMPONENTS ON SHEET 2 REQUIRED L1, L2, L3, K6 NOT REQUIRED A3009-10 R&F NOT REQUIRED REQUIRED A3009-11 ONLY RAD NOT REQUIRED NOT REQUIRED A3009-12 A3009-15 R&F + HV REQUIRED REQUIRED MAMO NOT REQUIRED NOT REQUIRED 17 R1 2M2 NAME DATE DRAWING F. Díaz 30/01/06 REVISED A. Díaz 30/01/06 SEDECAL REV A B C DESCRIPTION ISSUED BY NOTES: 1.2.3.4.- FILAMENT 1 IS SMALL FOR RAD AND LARGE FOR SF HIGH VOLTAGE SUPPLY ON AEC OR ABS UNITS ONLY LI, L2, L3 AND K6 NOT USED ON RAD SYSTEM K5 AND D11 NOT PRESENT IN A3009-15 1.2.3.4.- FILAMENTO 1 ES FINO PARA RAD Y GRUESO PARA SF 1 LA FUENTE DE ALTA TENSION SOLO PARA UNIDADES CON AEC O ABS L1, L2, L3 Y K6 NO SE USAN EN SISTEMAS RAD K5 Y D11 NO SE MONTAN EN A3009-15 NOTAS: SHEET / OF A3009-09/10/11/12/15 1/2 Jb1 I b1 INTERFACE CONTROL DATE D I b2 E REV A B C D E +24VDC R10 56 5w U3 W7 2 T1 PE6189 4 In1 Out1 3 7 In2 Boot1 4 Out2 1 9 11 P1 +12 VDC 6 +12 VDC 5 PT CRL 4 R42 22 R41 C21 100uF C15 100nF R28 6K8 C14 2,2nF 6 1N4148 C20 100nF R43 10K R29 22K1 C16 100nF R30 2M2 6 3 GND 2 CT 12 8 11 16 +2 E1 E2 9 10 15 -2 REF 14 3 FB DC 13 1 +1 DT 4 2 -1 GND 7 R31 100K 2 C9 2.2 uF 2.2uF 63V GND R35 1M 1w W6 8 A 3 C18 1KV 10nF B R34 1M 1w 5 RT PT SPLY 1 +Vref 3 R24 10K 3 R26 10K R19 10K 5 R32 47K5 W4 R22 10K C19 10nF 1KV R33 33K 1w D21 FR107 R18 10K A GND 7 C8 10 R23 10K -ON 8 C10 2.2 uF P2 V+ C1 C2 R40 1K Boot2 4 U5 TL594 A D23 3 En A 1 GND Sense R39 10K 6K04 Vref L6203 W8 B Vs 5 B D22 FR107 R25 10K B C13 100nF 1 R27 332 7 C17 100pF A 2 R38 4M75 B W5 R37 4M75 12 +Vref C12 100nF +24VDC A R21 10K 6 U4A TLV2460 9 4 K10 8 2 1 K10 5 B 4 ROOM LIGHT SW 2 -ROOM LIGHT 13 W3 8 7 ROOM LIGHT SUP 6 R36 4M75 K10 D20 14 2 SD R20 5K 3 4 C11 100nF NOTE.- BE SURE THAT THE VALUE OF THE PHOTO TUBE SPLY OUTPUT IN P2-1 IS THE REQUIRED BEFORE CONECTING THE SYSTEM INTERFACE PHOTO TUBE SPLY OUTPUT ( P2-1) +500 VDC OR +300 VDC : JUMPERS W3 TO W8 IN POS "A", AND ADJUSTING WITH R20 NOTA.- ASEGURESE DE QUE EL VALOR DE LA SALIDA PHOTO TUBE SPLY EN P2-1 VARIABLE NEGATIVE OUTPUT : JUMPERS W3 TO W10 IN POS "B" 1 ES EL REQUERIDO ANTES DE HACER LA INTERCONEXION DEL SISTEMA 1 SALIDA PHOTO TUBE SPLY (P2-1) +500 VDC O +300 VDC : PUENTES W3 A W8 EN POS "A",Y AJUSTAR CON R20 SALIDA NEGATIVA VARIABLE : PUENTES W3 A W10 EN POS "B" NAME DATE DRAWING F. Díaz 30/01/06 REVISED A. Díaz 30/01/06 SEDECAL REV A B C DESCRIPTION ISSUED BY SHEET / OF A3009-09/10/11/12/15 2/2 Jb1 I b1 INTERFACE CONTROL DATE D I b2 E REV A B C D E NOTE.- TWO TRANSFORMER FORMATS CAN BE USED, USA AND ROW. NOTA.- LOS TRANSFORMADORES PUEDEN TENER DOS FORMATOS, USA Y ROW. U2 HCPL4503 4 REG1 7815 2 VI 1 6 3 C1 470uF CR3 1N4007 3 6 3 C3 470uF 4 8 R2 6K81 5 C7 100nF C2 100nF 1 4 VO COM BR1 VM48 2 SEE NOTE T1 J2 115 VAC 115 VAC RTN 5 1 1 2 4 U1 HCPL4503 6 8 7 J3/J5 2 SPR (+5V INPUT 1) 3 CP1 (-KV DR1) 4 VPC (GND 1) 1 VPI (+15V OUTPUT 1) 5 FPD (-FAULT 1) 2 6 8 5 3 3 -FAULT 4 3 3 BR2 VM48 REG2 7815 1 6 3 2 C6 470uF VI 2 VO 8 CR4 1N4007 3 6 3 COM 4 C5 470uF R3 6K81 5 C8 100nF C4 100nF 1 IPM DRIVER 1 U4 HCPL4503 U3 HCPL4503 8 J1 +5VDC -DR1 2 -DR2 GND +5VDC -DR1 -DR2 GND 115 VAC 115 VAC RTN 1 C9 100nF 4 R5 332 J4/J6 2 SNR (+5V INPUT 2) 3 CN1 (-KV DR2) 4 VNC (GND 2) 1 VNI (+15V OUTPUT 2) 5 FND (-FAULT 2) 2 6 R6 332 5 3 1 2 2 3 J1 4 1 2 3 J2 IPM DRIVER 2 1 2 1 3 -FAULT 4 NAME A B C B NC 04/195 REV DESCRIPTION F. Díaz ISSUED BY DATE DRAWING F. Díaz 26/11/04 REVISED A. Díaz 26/11/04 SEDECAL 23/11/04 SHEET / OF A3063-03 1/1 B IPM DRIVER DATE D E REV A B C D E + 4 4 R2 100K 3W R3 10K 15W R4 10K 15W R5 10K 15W R1 39K 15W R6 27K 4W CR2 BZX85C56V TO MAIN STORAGE CAPACITORS Q1 IRF840 DS1 CR3 BZX85C56V CR1 1N4733A 3 3 U1 H11B1 1 - R7 3M9 6 2 P1 5 2 CHRG 4 1 GND P2 2 DISCHARGE RTN 1 DISCHARGE 2 2 1 1 E CN 98/114 F.GARCIA 10/10/98 D CN 98/057 F.GARCIA 29/04/98 C CN 96/033 F.GARCIA 06/03/96 B CN 95/080 F.GARCIA 10/05/95 A REV A B C CN 95/74 DESCRIPTION F.GARCIA 25/04/95 ISSUED BY DATE ENG CHARGE/DISCHARGE MONITOR F. GARCIA CHK A. DIAZ REV CN99/80 (22/07/99) 3212-01 SEDECAL S.A. DWG REV. REV. DATE D REV. E 11/01/95 F A from J2-14 B EXT SYNC 14 JP4 A LINE SYNC from J3-9 K4 CAM SYNC ABC IN TPx 1, 14 7, 8 2 13 K4 6 -DS PREP 3 3 2 6 4 RP16 470 6 5 U33C 74HCT32 -INTEN +5V U28 71084C R9 10K CR7 1N4148 4 6 C50 10uF 16V RDY1 RDY RDY2 CLK 11 R 3 7 13 15 1 AEN1 AEN2 F/C X2 ASYN CSYNPCLK X1 5 8 R28 330 XT1 10MHz 19 18 17 16 15 14 13 12 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 +5V 12 2 C43 33pF 33 23 MN/MX T A15 A16 A17 A18 HLD NMI GND D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 39 38 37 36 31 17 1 C OE 11 1 25 ALE 18 INTR R18 10K -INTA 24 DEN 26 DT/R AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 27 16 15 14 13 12 11 10 9 K1 C1 3 4 4 K2 C2 14 5 6 6 K3 C3 12 8 8 C4 10 5 11 CLK RST 2 CLK 500 to U29-19 9 7 6 5 3 2 4 13 12 14 15 1 11 19 1 2 3 4 5 6 7 8 9 A8 A9 A10 A11 A12 A13 A14 A19 INTA 8 7 6 5 4 3 2 35 U38 74HC4040 10 CLK 11 RST Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 19 20 A1 22 RD 23 WR 21 CS -IORD 9 7 6 5 3 2 4 13 12 14 15 1 -IOWR A8 R21 100 18 15 9 11 14 16 C36 1nF A0 CLK2 CLK1 CLK0 G0 G1 G2 D0 D1 D2 D3 D4 D5 D6 D7 IR1 20 IR2 21 22 23 IR3 IR4 IR5 24 IR6 25 A9 A0 2 3 UART RQ -IOWR -INTA OUT0 OUT1 OUT2 G DIR A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 -IORD INTR DATA BUS -INTEN D0 D1 D2 D3 D4 D5 D6 D7 Vcc A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 11 1 C OE Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 U31 74HCT573 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 11 1 C OE Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 TMR 1 to U29-24 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 20 27 22 CS WR OE D0 D1 D2 D3 D4 D5 D6 D7 D0 D1 D2 D3 D4 D5 D6 D7 11 12 13 15 16 17 18 19 12 1 CS CAS1 13 27 A0 CAS2 15 WR RD EN 16 INTA INT 17 A16 +5V 14 Vcc GND Vcc U20 74HCT245 +5V 20 GND U23 MK48T08 +5V 16 +5V 28 U28 71084C +5V 18 Vcc 26 GND 11 D0 D1 D2 D3 D4 D5 D6 D7 C41 100nF 8 Q4 MTD3055 U30 8088 Vcc GND +5V 40 GND U31 74HCT573 Vcc C46 100nF 20 +5V 20 B 24 C18 100nF 12 +5V 32 C26 100nF 16 U29 8259A +5V 28 GND GND C45 100nF 14 U32 74HCT00 GND +5V C27 100nF 7 to U34-17 (sheet 1) A17 A18 to U34-16 (sheet 1) U33 74HCT32 Vcc GND ATP CONSOLE +5V 14 C28 100nF 7 U34 74HCT573 +5V 20 Vcc Vcc C47 100nF 10 GND U38 74HC4040 GND +5V 16 C61 100nF 8 1 ENG CHK F. GARCIA A. DIAZ SEE TABLE ON PAGE 4 CN 04/158 (04-10-04) A3024-XX A15 to J12A-16, J12B-16 and U34-19 SEDECAL S.A. D 2 14 PAGE 1 OF 4 U32D 74HCT00 C GND Vcc C48 100nF 10 DWG REV. REV. REV. DATE A +5V U24 27C256 Vcc C44 100nF 9 G S 4 +5V E2 REV R13 22 GND Vcc C25 100nF 14 GND U21 8253 Vcc C20 100nF 10 Vcc C22 100nF 10 +5V 20 Vcc C17 100nF 7 U22 74HCT573 D CR6 1N4148 CAS0 U26 74HC4040 U24 27C512/27C1001/27C4001 12 A0 D0 13 11 A1 D1 14 10 A2 D2 15 9 A3 D3 17 8 A4 D4 18 7 A5 D5 19 6 A6 D6 20 5 A7 D7 21 27 A8 26 A9 23 A10 NC 30 25 A11 4 A12 PGM 31 28 A13 29 A14 3 A15 +5V 2 A16 24 OE Vpp 1 22 CE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 12 10 9 8 7 6 5 4 3 25 24 21 23 2 13 -EXPT + IR7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 3 +5V A1 SPK 11 10 9 8 7 6 5 4 U19 74HCT14 U23 MK48T08 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 10 13 17 D0 D1 D2 D3 D4 D5 D6 D7 26 GND D0 D1 D2 D3 D4 D5 D6 D7 8 7 6 5 4 3 2 1 CONNECTED TO PIN 14 FOR A3024-50/90 VERSION 1 19 -EXPT TMR 1 A0..........A7 U21 8253 A1 IR0 CLK 500 DATA BUS 13KHz 6.5KHz A0 9 U19D 74HCT14 8 U29 8259A 18 U20 74HCT245 10 U22 74HCT573 500Hz 11 U19E 74HCT14 10 C55 100nF -IOWR -IORD 8 CLK Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 13 C60 100nF 9 6 U19F 74HCT14 12 -MWR -MRD U26 74HC4040 10 K4 U32C 74HCT00 U32B 74HCT00 16 2 16 13 4 INTR 1.665 MHz IO/M WR RD C42 33pF U34 74HCT573 A15 A16 A17 A18 RESET READY CLK 1 2 7 U33D 74HCT32 28 29 32 17 +5V 3 21 22 19 R7 2K55 8 10 R14 10K U30 8088 R6 10K U27 2501 9 +5V C51 1nF R5 10K C59 100nF U33B 74HCT32 MASTER RESET R34 1K 1 2 K5 FL-C CLK U33A 74HCT32 U32A 74HCT00 1 4 AEC STOP +5V K5 +12V ISO CR15 1N4148 E HT-C CLK +5V from J4-9 D 7, 8 1 B C E 10/10/00 A B C D E J15 2 3 4 1 V ON K3 K2 1, 14 7, 8 1, 14 7, 8 +12V ISO 1, 14 13 4 K1 CR5 1N4148 CR4 1N4148 6 1 2 3 4 R4 330 13 13 K2 K3 CR3 1N4148 6 R3 330 6 JP1, JP2, AND JP3 ON POSITION "A" FOR NOVEL CONSOLE A A B JP1 COMM B A V ON JP2 PREP V ON J9 3 11 10 RD A12 22 CS POWER OFF 39-40 POWER ON 37-38 33-34 2 3 35-36 31-32 4 5 A0 21 CLK 3 38 39 1 2 5 6 7 8 +5V 1 U2E MC14050B 12 11 10 9 8 7 6 5 4 3 2 2 4 37 36 SL0 SL1 SL2 SL3 32 33 34 35 1 2 3 A B C Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +5V 23 G1 G2A G2B 15 14 13 12 11 10 9 7 OA0 OA1 OA2 OA3 OB0 OB1 OB2 OB3 RL0 RL1 RL2 RL3 RL4 RL5 RL6 RL7 RESET +12V UNREG TP9 -COL0 -COL1 -COL2 -COL3 -COL4 -COL5 C3 100uF S C4 100nF +12V ISO TP10 R33 1K REG2 C9 470uF CR2 1N4733 +Vin +Vout -Vin -Vout 27 26 25 24 31 30 29 28 REG1 78SR105 +Vin C54 470uF +12V TP7 R32 1K +12V ISO TP11 GND UNREG 4 C56 470uF -12V TP8 R35 1K +5V R36 1K +12V C2 100nF C57 2200uF C1 10uF C6 10uF C5 100nF TP6 PT CRL C7 10uF C8 100nF 3 J12A-J12B PT CRL A0 A1 DATA BUS -12V +Vout TP1 GND SL2 SL1 SL0 CS1 CS2 CS3 CS4 CS5 CS6 CS7 CS8 8 7 5 15 16 13 14 11 12 9 10 +5V TP3 R31 1K J11 A0 CLK D G OFF S DC-DC CONVERTER U17 74HCT138 6 4 5 BD 4 5 7 9 3 8 2 6 1 +12V UNREG WR -IOWR -KV UP 9 1 10 9 8 7 6 5 4 3 2 5 U2B MC14050B 4 13 U2F MC14050B 14 to U37 (sheet 3) IN1 IN2 3 U2A MC14050B 2 7 U2C MC14050B 6 1 OFF D0 D1 D2 D3 D4 D5 D6 D7 34 33 32 31 30 29 28 27 D0 D1 D2 D3 D4 D5 D6 D7 -IOWR 36 WR -IORD 5 RD A11 6 CS A0 8 A1 A1 9 18 19 20 21 22 23 24 25 8 7 6 5 +12V ISO +12V ISO GND GND 4 3 2 1 U1B MC14072B U11 8255A (82C55 ) PT INPUT to J2-13 (page 3) DB0.....DB7 to J16 (page 4) PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 4 3 2 1 40 39 38 37 D0 D1 D2 D3 D4 D5 D6 D7 +12V ISO 13 11 12 U1A MC14072B +5V 6 9 10 ON SW1 1 IRQ CN/ST SHFT G ON Q2 MTD3055 D V ON AEC CONTROL BOARD J1 1 PT CRL 3 A0 4 A1 5 -IDWR 6 -KV UP 2 GND 8 7 10 9 12 11 14 13 D0 D1 D2 D3 D4 D5 D6 D7 15 AEC STOP 16 A15 17 18 20 -12V +12V +5V 19 -KV DWN 21 PT INPUT 22 ABC OUT (A3012-01/02/05/06) +5V RP1 10K 1 2 3 4 D0 D1 D2 D3 D4 D5 D6 D7 -IORD 11-12 1-2 3-4 5-6 7-8 9-10 13-14 23-24 27-28 29-30 25-26 15-16 17-18 19-20 21-22 -COL0 -COL1 -COL2 -COL3 -COL4 -COL5 12 13 14 15 16 17 18 19 -IOWR V (ON) COL 0 COL 1 COL 2 COL 3 COL 4 COL 5 ROW 0 ROW 1 ROW 2 ROW 3 ROW 4 ROW 5 ROW 6 ROW 7 RP15 10K U25 8279 D0 D1 D2 D3 D4 D5 D6 D7 R29 1K J1 C38 100nF JP3 EXP Q1 MTD3055 POWER ON V ( ON ) -PWR OFF -PWR ON GND -12V +12V +12V UNREG +12V UNREG GND UNREG GND UNREG C39 100nF B COMM PREP EXP POWER OFF 5 6 R2 100 -AUTO OFF to J2-21 (page 3) COMM CR1 1N4007 J14 7, 8 +12V ISO V ON TP2 R1 475 GND K1 PREP EXP DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 AEC STOP A15 J10 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 7 10 12 11 14 13 16 15 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 +12V JP5 POSITION: +5V A.- VD SELECTION B.- IC4 SELECTION C.- PT INPUT SELECTION JP5 A B -KV DWN EN2 to J16-7 (page 4) PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7 14 15 16 17 13 12 11 10 RESET 35 A0 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 ABC OUT to JP19-A (page 3) -CSE2PROM SI C/-D SCK 6 8 9 5 RS EN1 EN2 R/W 4 3 2 1 +5V VD GND GND J5 IC1 IC2 IC3 IC4/VD -FLD1 -FLD2 -FLD3 -STRT DR GND +5V 1 6 2 7 3 8 4 9 5 C / -D to J16-8 (page 4) Vcc V ON 14 U2 MC14050B Vcc +5V 1 U11 +5V 8255A (82C55) Vcc 26 U17 74HCT138 Vcc +5V U25 8279 16 Vcc U18 X25320 +5V 40 +5V C11 100nF GND 7 C12 100nF GND 8 C14 100nF GND 7 C13 100nF GND 8 C40 100nF GND 20 1 CS SI 5 2 SD SCK 6 3 WP HLD 7 4 GND VCC 8 U19B 74HCT14 3 +5V R8 1K J6A J6B 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 PAGE 2 OF 4 +5V U1 MC14072B C J2 1 2 3 4 5 6 7 8 9 10 IC1 IC2 IC3 IC4/PT INPUT -FLD1 -FLD2 -FLD3 -STRT DR GND VD 1 ENG CHK REV 4 B C F. GARCIA A. DIAZ SEE TABLE ON PAGE 4 CN 04/158 (04-10-04) A3024-XX C49 100nF SEDECAL S.A. DWG D REV. REV. REV. DATE A not supplied in A3012-01/02/05 RIBBON CABLE ATP CONSOLE DS2 2 -12V E 10/10/00 B C U5A 74HCT02 NOTE.- ALL DIODES 1N4148 UNLESS SPECIFIED SET JP13 FOR DIGITAL MODE C21 1.0 +5V 1A 1B 1CLR 1CX 1RX/CX 9 10 11 6 7 2A 2B 2CLR 2CX 2RX/CX A2 5 A3 7 A4 DS1 +5V CR18 R17 10K R10 1K 1Q 1Q 2Q 2Q D0 D1 D2 D3 D4 D5 D6 D7 E7 15 E6 13 E6 13 -IOWR E5 11 E5 11 -IORD 5 RD E4 9 E4 9 A13 6 CS A0 RP2 470 -BUCK EXP 1 3 5 7 FL-C DAT -THERMOSTAT 1 -DOOR U3 2501 2 4 6 8 2 4 6 8 K1 K2 K3 K4 RP10 470 -COL 7 5 3 1 -COMP -THERMOSTAT 2 JUMPER NORMAL C1 C2 C3 C4 8 6 4 2 K4 K3 K2 K1 C4 C3 C2 C1 10 12 14 16 JP15 removed set JP16 removed set JP17 removed set -IDWR JP18 removed set -IDRD 100nF 1 3 5 7 -PT SEL -FL EXP D0 D1 D2 D3 D4 D5 D6 D7 WR 5 RD 2 4 6 8 2 4 6 8 K1 K2 K3 K4 RP19 470 to J2-15 -SPARE IN2 1 3 5 7 -SPARE IN1 to J2-22 Vcc +5V U5 74HCT02 16 8 8 A1 A0 9 A0 Vcc 2 4 6 8 2 4 6 8 8 7 6 5 K1 K2 K3 K4 C1 C2 C3 C4 U6 8255A 14 Vcc GND 7 U15 8255A 26 Vcc 7 PA7 PA6 PA5 PA4 PA3 PA2 PA1 PA0 PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7 14 15 16 17 13 12 11 10 Q8 Q7 Q6 Q5 Q1 Q2 Q3 Q4 11 12 13 14 18 17 16 15 -DS PREP (PAGE 1, K4) I1 I2 I3 I4 I5 I8 I7 I6 Q1 Q2 Q3 Q4 Q5 Q8 Q7 Q6 JP15 26 7 5 3 1 8 6 4 2 1 3 5 7 2 4 6 8 RP4 22 -HT INTLK 1 3 5 7 2 4 6 8 7 5 3 1 8 6 4 2 -AUTO OFF (PAGE 2, R2) ABC OUT JP19 A -DOOR -COL -LEFT SW3 1 2 3 4 5 6 7 8 -COMP B -THERMOSTAT 2 U8 ULN2803 I4 I3 I2 I1 I5 I6 I7 I8 Q4 Q3 Q2 Q1 Q5 Q6 Q7 Q8 15 16 17 18 14 13 12 11 U36 2501 16 C1 14 C2 C3 C4 A1 K1 A2 K2 A3 K3 A4 K4 4 3 6 8 5 7 JP16 JP17 U35 2501 JP18 14 12 10 A1 C1 K1 A2 C2 K2 A3 C3 K3 A4 C4 K4 RP17 470 1 2 3 4 5 6 7 8 2 1 4 3 6 5 8 7 JP23 CR19 1N4148 B C -BUCK EXP 6 HT-C CLK 13 -HT INTLK 1 4 -EXP -PREP 2 5 11 14 C-HT DAT C-HT CLK -BUCKY2 DR CMD -BUCKY1 DR CMD 25 23 21 10 8 -ACT EXP ALOE -AUTO OFF EXP OK -ROOM LIGHT 22 -SPARE IN1 9 24 -READY -ALOE 19 -DOOR 6 -COL 7 -COMP 11 ABC OUT/ -LEFT -THERMOSTAT 2 3 -THERMOSTAT 1 3 5 1 7 4 6 2 8 12 -DIRECT SEL 4 -SF PREP RP7 22 17 -FL EXP 16 -PT SEL/ -SFC 13 PT INPUT 14 EXT SYNC 15 -SPARE IN2 5 18 GND GND CR12 -SF PREP CR13 -FL EXP 2 J4 (to J4 - FLUORO CPU) FL-C CLK CAM SYNC +12V ISO 2 1 7 -CAM FL EXP C-FL DAT C-FL CLK 3 FL-C DAT 4 FL-C CLK 9 CAM SYNC 5 6 8 +12V ISO GND GND PAGE 3 OF 4 ATP CONSOLE 1 ENG CHK REV EXP STOP EXT REF F. GARCIA A. DIAZ SEE TABLE ON PAGE 4 CN 04/158 (04-10-04) A3024-XX SEDECAL S.A. EXT SYNC to J2-14 DWG D REV. REV. REV. DATE A LINE SYNC 12 3 -THERMOSTAT 1 FL-C DAT J20 2 1 9 4 -SFD SEL -GEN OK -SPARE IN2 1 HT-C DAT 2 1 EXT SYNC 2 -KV DWN 3 22 PT INPUT RP18 470 1 2 3 4 5 6 7 8 -KV UP 8 8 6 4 2 -PT SEL -FS -TOMO EXP TOMO ON -TOMO PREP TIME 1 TIME 2 TIME 3 TIME 4 -PS (DSI) SEL -CINE (DSA) SEL -HCF SEL SPARE IN EXT REF EXP STOP GND 15 7 5 3 1 16 15 14 13 12 11 10 9 15 10 11 9 1 2 3 4 5 6 7 8 12 14 13 PT CRL RP6 J13 35 7 20 CR20 1N4148 RESET -LINE CONT J2 -SPARE IN1 ABC OUT to J12-22 (page 2) 10 -PREP to J13-9 -PREP 16 7 22 HT-C CLK RP11 22 18 17 16 15 14 11 12 13 +5V JP14 RP3 -BUCK EXP RP5 10K 10 +5V 2 4 6 8 RP13 22 4 3 2 1 5 6 7 8 2 3 4 5 6 7 8 9 HT-C DAT LINE SYNC -DWR to J16-5 (page 4) 1 PB7 PB6 PB5 PB4 PB0 PB1 PB2 PB3 C15 100nF GND U5D 74HCT02 I8 I7 I6 I5 I1 I2 I3 I4 MASTER RESET 12 IN1 8 7 6 5 1 2 3 4 -DRD to J16-6 (page 4) 35 37 38 39 40 1 2 3 4 to RP15 (sheet 2) IN2 16 14 12 10 C24 100nF GND 15 RP14 10K +5V C23 100nF 25 24 23 22 18 19 20 21 6 7 8 9 3 4 5 10 2 13 +5V 1 16 14 12 10 U7 ULN2803 FS to J16-19 (page 4) +5V U37 2501 +5V C19 100nF GND C1 C2 C3 C4 PC1 RESET CS A1 SW2 1 2 3 4 U4 74HCT123 6 U14 2501 -SF PREP 1 34 33 32 31 30 29 28 27 36 10 1 2 3 4 5 8 7 6 U15 8255A A14 +5V PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0 10 11 12 13 17 16 14 - KV UP +5V 8 12 C10 1nF D0 D1 D2 D3 D4 D5 D6 D7 C52 1uF U13 ULN2803 PC7 PC6 PC5 PC4 PC3 PC2 PC0 PT CRL to J8-1 and J7-1 (page 4) -ACT EXP 1 3 5 7 11 DATA BUS removed -HT INTLK A0 1 2 3 4 RP9 10K set RP12 470 9 25 24 23 22 21 20 19 18 8 6 4 2 9 7 5 3 JP14 1K A1 PA3 PA2 PA1 PA0 Q3 MTD3055 RP20 470 R19 2K74 1 16 14 12 10 MOBILE 2 8 37 38 39 40 S U5C 74HCT02 R20 10K PA7 PA6 PA5 PA4 R12 150K 4 9 +5V U12 2501 8 6 4 2 D0 D1 D2 D3 D4 D5 D6 D7 WR G - KV DWN 6 U6 8255A 12 5 A1 3 5 DATA BUS U35/U36 2501 HT-C DAT R40 10K +5V 13 4 CR8 U5B 74HCT02 PREP 34 33 32 31 30 29 28 27 36 U3/U12/U14/U27/U37 2501 1 A1 E7 15 3 -EXPT D R41 2K7 9 CR16 4 1 2 3 14 15 to U21-10 (page 1) 3 GND R11 330K AEC STOP J3 9 U4 74HCT123 to U29-18 (page 1) E CR9 1 GND +5V +5V 2 JP13 GND CR17 D 9 A E 10/10/00 A VERSION HYBRID 55 61 70 62 63 80 90 132 133 134 REV H N N N N N N N N N C D SERIAL COMMUNICATION REQUIRES THE COMPONENTS SHOWN IN THIS BOX R15 4K7 JP22 485 JP21 422 A 485 +5V D0 D1 D2 D3 D4 D5 D6 D7 25 16 24 17 23 18 22 19 DO D1 D2 D3 D4 D5 D6 D7 -IOWR 8 WR -IORD 9 RD A10 35 CS A0 1 RS1 A1 3 RS2 A2 5 RS3 A3 6 RS4 31 10 32 B A XT2 3.6864MHz 33 B A Vcc NC R REB DE D GND +5V 13 12 11 10 9 8 NC A B Z Y NC RS232/422 JP10 232 422 A RS232/422 JP9 A 15 26 14 27 13 28 12 29 TXDA TXDB 30 11 C31 10uF 16V C33 10uF 16V C32 10uF 16V U9 MAX232 C30 10uF 16V 2 1 3 4 5 6 IP6 IP5 IP4 IP3 IP2 IP1 IP0 37 38 39 2 36 4 7 IRQ 21 D0 34 1 2 3 4 6 B B 2 3 5 2 +5V +5V 16 Vcc C29 10uF 16V +12V UNREG JP12 9 14 3 TXD 12 13 RXD 10 7 2 6 5 9 8 CR24 1.5KE15CA CR22 1.5KE15CA CR23 1.5KE15CA 1 2 3 4 5 6 7 8 9 10 1 J16 RP8 10K +5V R38 10K Q7 2N4401 R39 1K -DRD (PAGE 3, U6-15) R37 1K -DWR (PAGE 3, U15-3) EN2 (PAGE 2, J10-9) +5V J4 J3 +12V ISO Q5 2N4403 R22 1K C53 100uF CR14 1N4148 ATP CONSOLE BOARD J4 J10 R30 10K FS (PAGE 3, U15-2) C58 1nF +5V R24 1K CR10 BZX55C 6V2 C16 1uF MASTER RESET (PAGE 3, U6-35) and (PAGE 1, U30-21) R27 6K81 DB0......DB7 (PAGE 2, J10) DISPLAY BOARD R25 825 TP12 GND 1 2 FGND GND 3 4 VDD VEE 5 -WR 6 -RD 7 -CE 8 C/ -D 19 9 10 FS 11 12 13 14 15 16 17 18 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 20 RV ATP CONSOLE R26 681 -RESET 1 ENG CHK REV F. GARCIA A. DIAZ SEE TABLE ON PAGE 4 CN 04/158 (04/10/04) A3024-XX J11 SEDECAL S.A. DWG B C D REV. REV. REV. DATE A 2 PAGE 4 OF 4 Q6 2N4401 CR11 1N4148 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 R23 100K J9 1 GND CR21 1.5KE15CA -12V KEYBOARD 3 DTR -ACT EXP 11 C/ -D (PAGE 2, U11-11) INTEGRATED FLUORO CPU BOARD J7 4 1 8 7 SET JP12 FOR FLUOROSCAN 15 GND U19A 74HCT14 J2 RXD+ (RXD) TXD+ (TXD) GND +5V 2 UART RQ (PAGE 1, U29-25) 8 7 6 5 V+ C1+ C1C2+ C2V- +5V -ACT EXP RXDTXD- 9 422 +5V DP7 DP6 DP5 DP4 DP3 DP2 DP1 DP0 J8 4 1 8 7 7 40 B R16 75 U10 MAX489 GND C35 100nF SW4 RXDA RXDB X1 X2 A RS485 JP7 B 1 2 3 4 5 6 20 C37 33pF C34 100nF 422 4 RS485 JP8 232 Vcc U16 2681 GND DATA BUS 3 -ACT EXP (PAGE 3, J2-25) +5V +5V RS232/422 JP11 232 422 A B E NOTE.- SOME COMPONENTS COULD NOT BE REQUIRED ACCORDING TO THE VERSION USED 14 4 11 21 25 31 32 40 50 92 93 94 B E 10/10/00 B C +5V D0 D1 D2 D3 D4 D5 D6 D7 U7 74HCT138 6 G1 5 G2B 13 12 11 10 9 8 7 6 4 D0 D1 D2 D3 D4 D5 D6 D7 +12V RESET 17 VOUT 2 VREF 3 DGND 5 VSS 1 -IOWR 5 4 A15 16 3 C Y2 13 A1 4 2 B Y1 14 LDAC 16 3 1 Y0 15 CS 14 G2A A 15 WR U2 AD7590 D0 D1 D2 D3 3 4 5 6 A1 A2 A3 A4 7 W U6 ULN2803 U4 74HCT574 D0 D1 D2 D3 D4 D5 D6 D7 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 11 CLK Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 OC 1 1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 I8 J2 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 5 6 7 8 9 10 -FLD 1 -FLD 2 -FLD 3 -STRT DR GND VD 4 9 U3 7224 D0 D1 D2 D3 D4 D5 D6 D7 8 7 10 9 12 11 14 13 A0 E AEC/ABC SW J1 D0 D1 D2 D3 D4 D5 D6 D7 D GND A SCL 2 SCL 1 REFERENCE (as calibration number) RP2 1K J2 1 3 5 7 1 2 3 4 IC 1 IC 2 IC 3 PT INPUT TP4 RAMP U5 5108 2 4 6 8 4 5 6 C8 100nF C9 100nF C10 100nF S1 S2 S3 12 11 10 9 S5 S6 S7 S8 D 8 A0 1 A1 16 VC S4 A2 2 7 15 R16 1M SCL 1 +12V SCL 2 +5V U2C AD7590 12 A - 7 + 1 S U2A AD7590 16 S B R6 1M A D 10 TP2 UP PT R14 10K FLUORO ABC C24 100nF C6 1nF JP1 R11 10K R5 10K C11 1nF U1 CA3140 2 B CR1 1N4148 CR2 1N4148 - 8 - 9 + JP2 B 6 R18 1K CR3 IN3595 R17 1K 10 - 11 + -KV DWN 7 5 3 1 6 -KV UP +5V 2 +5V +12V C14 100nF 7 - 5 + 2 + U8B LM339 U1 CA3140 C15 100nF VERSION JP1 JP2 JP4 A 3012-01 PHOTOMULTIPLIER B B 3012-02 FOR TV CAMERA A A A 3012-05 4 ION CHAMBERS C A B NOTE.- JUMPER JP3 IN POSITION A FOR ION CHAMBERS WITH HIGH SENSIBILITY (GAIN 2V / mR ) 4 4 12 +12V +5V U2 AD7590 +V 17 C2 10uF C4 10uF C5 100nF U3 7224 Vcc +12V 18 U4 74HCT574 Vcc +5V U5 5108 +V 20 +12V C20 100nF 13 U7 74HCT138 Vcc 2 2 +12V C16 100nF 8 TP5 GND GND C3 10uF GND 19 +12V 13 3 -12V J1 -12V -12V 1 RAD BOARD C17 100nF -V C18 100nF 1 GND 4 C19 100nF GND 10 GND 18 FL 8 6 4 2 C1 100pF 14 +12V 9 A J1 20 D R12 10K RP1 1K +12V C22 1uF +5V S R13 10K 14 + 1 A 3 +12V PT CRL 3 R9 100K U8C LM339 U8D LM339 INTEGRATION C TP1 DWN PT TP3 ABC IN R2 1K 8 2 1 +5V 14 S 2 C7 470nF +12V U2B AD7590 13 + R15 100 U2D AD7590 INTEGRATION RESET R1 604K 5 See Note 15 D - C13 100nF JP3 R3 1K 4 11 R7 10K R10 10K AEC STOP C12 100nF R4 22K D 15 U8A LM339 U8B LM339 R8 2K2 3 JP4 B J1 6 -12V C21 100nF -V 1 16 AEC CONTROL GND ENG CHK REV C23 100nF 3 -12V +5V 8 SEDECAL S.A. DWG B C D A. DIAZ CN 00/155 (07/07/00) A3012-01/02 REV. I A3012-05 REV. B REV. DATE A F. GARCIA E 05/05/97 Technical Publication RP-1024R0 Renewal Parts HF Series Generators KODAK HF Series Generators Renewal Parts REVISION HISTORY REVISION DATE REASON FOR CHANGE 0 OCT 1, 2005 New edition This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page. ADVISORY SYMBOLS The following advisory symbols will be used throughout this manual. Their application and meaning are described below. DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY OR DEATH. ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR DATA. Advise of conditions or situations that if not heeded or avoided could cause personal injury or damage to equipment or data. Note RP-1024R0 . Alert readers to pertinent facts and conditions. Notes represent information that is important to know but which do not necessarily relate to possible injury or damage to equipment. HF Series Generators Renewal Parts FRU CODES FRU column identifies the Field Replaceable Units (FRU) with the codes: 1 = Replacement Part that should be in stock. 2 = No need to have it in stock, easy to get after order. X-RAY GENERATOR SHF 535 / 635 / 835 Item Designation Qty FRU Rep Mfg. Ref. Remarks 1 FRONT PANEL (MOD. 3) Refer to pages 6-5 2 BACK PANEL (MOD. 4) Refer to pages 6-6 3 IGBT PANEL ASSEMBLY INVERTER (MOD. 5) Refer to pages 6-7 4 RIGHT SIDE PANEL (MOD. 6) Refer to pages 6-8 5 LOCKS AND ADAPTATIONS PANEL (MOD. 12) Refer to pages 6-9 6 HV TRANSFORMER Refer to pages 6-9 7 LV-DRAC -- HIGH SPEED STARTER (MOD. 11) Refer to pages 6-10 MISCELLANEOUS Refer to pages 6-11 1 4 6 7 RP-1024R0 5 3 2 1 HF Series Generators Renewal Parts FRONT PANEL (MOD. 3) Item Designation Qty FRU Rep Mfg. Ref. Remarks FRONT PANEL (MOD. 3) 1 PCB, HT Controller 12 bits 1 1 Y A3000--33 2 U5 EPROM for 50, 64, or 80 kW 1 2 N SOFT--HT It can not be ordered without Generator Serial Number 3 PCB, Interface Control Rad without HV. 1 1 Y A3009--11 For only Rad Generator 4 PCB, Filament Driver 1 1 Y A3004--05 5 Low Voltage Power Supply Unit 1 1 Y 53418001 6 Rectifier Bridge FAGOR / 10 A 3 2 N 53404002 BR1, BR2, BR4 7 Filter Line 1 2 N 50208001 LF3 8 ON/OFF Relay K3 / 4PDT /110V 1 2 N 51401012 K3 2 2 N 54002007 C6, C7 9 Capacitor ELE 2400 Micro/50V 10 Fuse F2 (1.5 A, 250 V) SB See Fuse Kit 11 Fuses F6, F7, F8 (3 A, 250 V) SB See Fuse Kit 12 Fuses F9 (0.4 A, 250 V) SB See Fuse Kit 1 2 3 11 11 10 11 8 4 2 6 12 7 5 9 6 RP-1024R0 HF Series Generators Renewal Parts BACK PANEL (MOD. 4) Item Designation Qty FRU Rep Mfg. Ref. Remarks BACK PANEL (MOD. 4) 13 PCB, Delayed Switch OFF 1 2 N A3274--01 Only for High Speed Generator 14 PCB, ATP Console 1 1 Y A3024--21 Standard 15 PCB, AEC Control 1 1 Y A3012--05 Used for AEC 16 U24 EPROM 1 1 N SOFT--ATP It can not be ordered without Generator Serial Number 13 15 16 14 RP-1024R0 3 HF Series Generators Renewal Parts IGBT PANEL ASSEMBLY -- INVERTER (MOD. 5) Item Designation Qty FRU Rep Mfg. Ref. IGBT PANEL ASSEMBLY -- INVERTER (MOD. 5) 1 1 Y A6362--56S Remarks Inverter 3 Ph, 380-480 VAC R&F, High kW 17 IGBT 300A/1200V for 3 Ph equipment 2 2 N 53416011S Selected IGBT 18 Capacitor 10 Micro /1000DCV 1 2 N 54001011 C9 19 Capacitor ELE 3700 Micro /450V 4 2 N 54002011 C1, C2, C3, C4 20 Capacitor 2 Micro/1000 V 3 2 N 54008002 C8, C10, C11 21 PCB, IPM Driver 2 1 N A3063--03 22 PCB, Charge/Disharge Monitor 2 1 N A3212--01 23 PCB, Input Rectifier 3 Phase 1 1 N A3255--01 24 Rectifier SKKD 40F10 3 2 N 53404019 CR1, CR2, CR3 Behind Input Rectifier 18 17 23 24 22 21 20 19 4 RP-1024R0 HF Series Generators Renewal Parts RIGHT SIDE PANEL (MOD. 6) Item Designation Qty FRU Rep Mfg. Ref. Remarks RIGHT SIDE PANEL (MOD. 6) 25 Contactor 3 Phase / 24V / 50 A 2 2 N 51405007 K5, K6 26 Resistor 20 Ohms / 100 W / 10% 1 1 N 52707021 R1 27 Transformer T2 1 2 N 50509029 T2 28 Green Light Lamp 220 VAC 1 2 N 54203006 29 Input Filter for 3 Phase 1 2 N A6371--01 30 Fuses F12, F13 (10 A, 250V) SB See Fuse Kit 31 Input Line Fuses F3 ,F4, F5 (50 A, 600V) See Fuse Kit LF1 30 27 25 28 26 31 29 RP-1024R0 5 HF Series Generators Renewal Parts LOCKS AND ADAPTATIONS PANEL (MOD. 12) / HV TRANSFORMER Item Designation Qty FRU Rep Mfg. Ref. Remarks LOCKS AND ADAPTATIONS PANEL (MOD. 12) 32 PCB, Locks 1 1 N A3214--01 33 PCB, AEC Cabinet Adaptation -- 4 Ion Chambers 1 2 Y A3263--03 34 Fuses F14, F15 (10 A, 250V) SB Used for 4 Ion Chambers See Fuse Kit HV TRANSFORMER 35 HV Transformer (150 kV ) 1 Tube, 400 VAC 1 1 Y A6097--07 35 HV Transformer (150 kV ) 1 Tubes, 480 VAC 1 1 Y A6097--08 33 32 34 35 6 RP-1024R0 HF Series Generators Renewal Parts LV-DRAC -- HIGH SPEED STARTER (MOD. 11) Item Designation Qty FRU Rep Mfg. Ref. Remarks LV-DRAC -- HIGH SPEED STARTER (MOD. 11) 36 LV-DRAC -- High Speed Starter for 400 VAC 1 2 Y A6378--26 For 1 or 2 Tubes 36 LV-DRAC -- High Speed Starter for 480 VAC 1 2 Y A6378--27 For 1 or 2 Tubes 37 PCB, Control DRAC 1 1 Y A3243--04 38 PCB, Interface DRAC with Cable 1 1 Y A3240--05 39 Fuses F3, F4 (15 A) and F1, F2 (0.5 A) 40 PCB, Clamping (A3) 1 1 N A3109--01 41 LV-DRAC Transformer 380 VAC 2 2 N 6456--11 Main and Auxiliary Transformer 380 VAC 41 LV-DRAC Transformer 480 VAC 2 2 N 6456--12 Main and Auxiliary Transformer 480 VAC 42 DC BUS Cable 1 2 N A3237--02 43 Contactor 24 V / 15 A 3 2 N 51405004 K2, K3, KT1 44 U17 EPROM DRAC 1 2 N 53406157 It can not be ordered without Generator Serial Number 45 Auxiliar Contactor 1 2 N 51405006 46 Fans Micro Boxer 24 VDC 3 2 N 53103001 See Fuse Kit 46 45 43 42 40 41 39 41 36 RP-1024R0 44 37 38 7 HF Series Generators Renewal Parts MISCELLANEOUS LIST OF PARTS WITHOUT ILLUSTRATION Item Designation Qty FRU Rep Mfg. Ref. Remarks F2 (1.5 A, 250V ) SB 1 2 N 53801012 On the Front Panel (Mod. 3) F3, F4, F5 (50 A, 600VAC) SB 3 2 N 53801011 Input Line Fuses (Mod. 6) F9 (0.4 A, 250V ) SB 1 2 N 53801015 On the Power Supply at the Front Panel (Mod. 3) F6, F7, F8 (3 A, 250V) SB 3 2 N 53801003 On the Front Panel (Mod. 3) F12, F13 ( 10 A, 250 V, T) SB 2 2 N 53801008 On Transformer T2 (Mod. 6) F14, F15 ( 10 A, 250 V, T) SB 2 2 N 53801008 On Looks PCB (Mod. 12) Fuses F3, F4 (15 A, 600 V) for LV-DRAC 2 2 N 53801018 On Interface DRAC PCB (Mod. 11) Fuses F1, F2 (0.5 A, 250 V) for LV-DRAC 2 2 N 53801019 On Interface DRAC PCB (Mod. 11) Interface AEC Cable 1 2 N A3251--02 Ion Chamber Cable 1 2 N A3252--03 Cable Generator -- Interface Box 1 2 N A3352--01 Cable Interface Box -- PC 1 2 N A3363--01 1 2 N A3223--05 1 2 N A6470--08 Pre-installation Manual 1 2 N -- Service Manual 1 2 N -- FUSE KIT CABLES HAND SWITCH Hand Switch with Sub--D For PC On/Off Box COVER Generator Cover DOCUMENTATION 8 RP-1024R0 IMPORTANT NOTE FOR X-RAY TUBE SEASONING The seasoning procedure should be carried out to assure a correct operation of the X-ray Tube when it is putting into operation for the first time (new X-ray Tubes). This action establishes a favorable distribution of the electrical charges and electrostatic stresses in the insulation system of the tube and the associated equipment. Included in each X-ray Tube, the manufacturer gives the instructions to perform the Tube seasoning. It is mandatory to follow these instructions, calibrating previously the combinations of kV / mA stations required for carrying out the seasoning procedure. (Refer to Calibration document for calibration of kV / mA combinations). A correct seasoning will assure the most accurate calibration of the Generator (Filament Current Numbers) and a subsequent trouble-free operation. IMPORTANT NOTE FOR AUTO-CALIBRATION Auto-calibration procedure of “Digital mA Loop Open” (Filament Current Numbers) is the recommended method to achieve the most accurate calibration. In any case, Auto-Calibration is a help for the Manual Calibration procedure that can be performed at any moment or when Auto-calibration procedure is not fully performed. (Refer to Section 2.5 “Digital mA Loop Open” in the Calibration document). During the Auto-calibration process, the Generator informs about different conditions through messages or codes displayed on the Console. The table below is a resume of these situations: MESSAGE / CODE “TUBE OVERLOAD”, “GENERATOR OVERLOAD”, ETC “CONFIRM” / “DISMISS” “222” “TUBE TOO HOT” “111” “AUTOCALIBRATION FAILURE” “777” or “888” “AUTO CALIBRATION OK” “999” SITUATION The Generator can not calibrate in this moment the selected kV / mA combination (because anode overheated, space charge, generator power limit, etc...). In this case, the Generator will continue with Auto-calibration of the following available kV/mA combination for the selected Focal Spot. At the end of the process it will try to calibrate or calculate the combinations previously uncalibrated. This message / code appears at the beginning of the Auto-calibration procedure to confirm or leave the Auto-calibration procedure. Exposures are inhibited momentarily because the Heat Units capacity that remain is 40% or less less. Wait until the X-ray X ray Tube begins to cool and recovers the Heat Units capacity. Auto-calibration procedure has been cancelled after ten attempts of calibration of the same kV / mA combination. In this case, calibrate manually the kV / mA combinations uncalibrated. C d “777” appears iinstead Code t d code d “888” when h A t Auto-calibration lib ti procedure d is i cancelled due to “space charge” during calibration of 40 kV at any mA station for Small Focal Spot. Auto-calibration procedure has been successfully performed for the selected Focal Spot. Auto-calibration procedure is independent for each Focal Spot. If Auto-calibration has been successful for one of the Focal Spots and aborted for the other Focal Spot, it is only required to perform the Manual Calibration of the mA station uncalibrated for the other Focal Spot. Enter in “Manual Calibration” mode, select each kV / mA combination and identify the combinations that require to be manually calibrated (these combinations keep the Filament Stand-by value as Filament Current Number).