REVISION May 2000 Process Industry Practices Piping PIP PN01CJ1S01 Piping Material Specification 1CJ1S01 Class 150, 1-1/4 CR - 1/2 MO, 0.063" C.A. Process PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pipdocs.org. © Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use. PRINTING HISTORY August 1996 February 1999 Issued as PIP PN01CJ1P Revision Not printed with State funds June 1999 May 2000 Revision Revision REVISION PIP PN01CJ1S01 Piping Material Specification Line Class 1CJ1S01 May 2000 SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -20 to 100 200 TEMP C -29 to 38 93 Process 150, ASME B16.5a-1998 -20F to 1000F 0.063 in. (0.05 in. MIN) 300 149 400 204 500 260 MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: 1-1/4 CR - 1/2 MO ASME B31.3-1999 None Required Per ASME B31.3 600 316 700 371 800 427 900 482 1000 538 140 965 110 760 80 550 50 345 20 140 For NPS 1/2 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.9.) psig kPag 290 2000 ITEM PIPE NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet SW Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Cap Reducer (CONC) Reducer (ECC) Weldolet 90 LR ELL 45 LR ELL Tee Cap VALVES Gate Gate Gate Gate Globe Globe Lift Check Dual PLT Check Swing Check FLANGES Socket Weld Socket Weld Blind Blind Weld Neck Weld Neck Pair WN Orifice 260 1795 NOTES 01 230 1585 200 1380 170 1170 NPS SCH/RAT ENDS DESCRIPTION 1/2 - 2 3 - 24 XS STD 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 XS XS XS 1-1/4 CR - 1/2 MO, SMLS, ASTM A335-P11 (Ej=1.00) 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, MSS SP-95 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, MSS SP-95 1/2 - 1-1/2 1/2 - 2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 2 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 1-1/2 2 - 24 2 - 24 2 - 24 2 - 24 2 - 24 2 - 24 2 - 24 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 03 02 03, 17 03 03 05 15 06 61 07, 26, 63 62 02 12 12 12 Process Industry Practices Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld SW SW SW SW THRD SW SW SW Weld Weld Weld Weld Weld Weld Weld 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, round head, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.11 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, MSS SP-97 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1-1/4 CR - 1/2 MO, ASTM A234-WP11 CL1-S, ASME B16.9 1/2 - 2 1/2 - 2 1/2 - 2 3 - 24 1/2 - 2 3 - 12 1/2 - 2 3 - 24 3 - 24 Class 150 Class 800 Class 800 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150 RF SW T/SW RF SW RF SW RF 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST, FP 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST, piston 1-1/4 CR - 1/2 MO body w/ 410 SS disc, HF ST 1-1/4 CR - 1/2 MO body w/ 13 CR trim, HF ST GA01CJ500 GA08CJ300 GA08CJ200 GA01CJ501 GL08CJ300 GL01CJ500 CL08CJ300 CD01CJ700 CS01CJ500 1/2 - 1-1/2 1/2 - 1-1/2 1/2 - 24 1/2 - 24 2 - 24 2 - 24 2 - 24 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 300 RF RF RF RF RF RF RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.36, SW taps Page 1 of 2 REVISION PIP PN01CJ1S01 Piping Material Specification Line Class 1CJ1S01 ITEM GASKETS NOTES NPS SCH/RAT 1/2 - 24 1/2 - 24 Class 150 Class 300 May 2000 ENDS DESCRIPTION Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 Spiral wound type 304 SS w/ flexible graphite filler, ASME B16.20 BOLTING Stud Bolts ASTM A193, B16 stud w/ 2 heavy hex nuts ASTM A194, GR 4 BRANCH SIZE 90° BRANCH CONNECTION Legend and Chart E P S T W 05 06 07 12 15 17 26 61 62 63 T P P P P P P P P W W W S S S S 24 T P P P P P P P W W W S S S S 20 T P P P P P P W W W S S S S 18 T P P P P P W W W S S S S 16 T P P P P W W W S S S S 14 T P P P W W W S S S S 12 T P P W W W S S S S 10 T P T W W W W W W S S S S S S S S 8 6 HEADER SIZE T W W S S S S 4 T W S S S S 3 T E E E E 2 T E E E 1-1/2 T E E 1 T E 3/4 T 1/2 Reducing Tee Branch Weld w/Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Sockolet Tee Weldolet (Note 05) NOTES: 01 02 03 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than flange rating. All butt-welded component thicknesses shall match pipe thickness. Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match equipment. Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection tables. Designer shall check weld thickness of integrally reinforced branch connections to determine if PWHT is required. These valves shall be used only for vent, drain, and instrument connections. These valves have no flanges, but are installed between line flanges with extra length bolts. To be used only to match Class 300 rated flange connections at control valves and special equipment. To be used when mating to flanged nozzles. Threaded outlet branch weld fittings to be used only for hydrostatic text connections. To be used only when indicated on P&ID. Install in horizontal position with cover up. Install in horizontal position with cover up or in vertical position with upward flow. Install in horizontal position with hinge pin vertical or in vertical position with upward flow. REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV013 - Low and Intermediate Alloy Steel Gate Valve Descriptions PIP PNSMV014 - Low and Intermediate Alloy Steel Globe Valve Descriptions PIP PNSMV015 - Low and Intermediate Alloy Steel Check Valve Descriptions Page 2 of 2 Process Industry Practices