MODULE 5.7: WEIRS a. Description An overflow hydraulic structure extending across an open channel normal to the direction of flow for the purpose of flow measurement and control. In general, weirs are classified in accordance to their upstream characteristics and shapes: 1. Sharp-crested Type: This has a thin upstream edge so fashioned that the passing mass of liquid simply touches a line. Shapes are normally rectangular (suppressed and contracted), triangular and trapezoidal. The figure below shows an example of a sharp-crested weir. In particular, a rectangular sharp-crested weir may either be “suppressed”, that is, where its crest length L extends from wall to wall of the channel or where L is equal to the width of the channel W, or L = W, or “contracted”, when L > W. The triangular and trapezoidal sharp-crested weirs are both categorized to be of the latter type. NOTE: In the figure above, the properties of flow and that of the weir are shown: The nappe is the downward falling stream of liquid; the head H (measured above the crest to the liquid surface at a distance of about 6H upstream of the weir); the height of the weir, denoted as P. The effective upstream depth is d, which is the sum, (P + H). V A is the channel’s velocity of approach. 2. Broad-crested Type: The figure below shows two sub-types of a broad-crested weir. One has a rounded upstream corner (a), where the mass of liquid passes smoothly and slides over the surface of the crest. The (b), the other sub-type, has a square upstream corner in which the stream of liquid first “jumps” at the corner and slides over the downstream surface of the crest. As in orifice flow, there are two types of flow over the weir, that is, free flow if the liquid surface downstream is sufficiently below the crest elevation, and submerged type if the liquid surface downstream is above the crest, but below the upstream liquid surface. b. Sharp-crested Rectangular Weirs (i) Suppressed Type (L = W) In the determination of the rate of flow over a suppressed sharp-crested rectangular weir (in the figure below), take a rectangular element area dA = Ldh across the flow area, as shown. Utilizing the principle of the orifice, the theoretical elemental flow through the elemental rectangular opening is, π1 2 πππ‘ = πΏπβ(π2 ) = πΏπβ √2π[β + ] 2π where π1 is the same as the mean velocity of approach VA, h is the variable head, 0 < h < H π2 is the velocity at point 2 in the mass of liquid and obtained by the energy equation between 1 and 2 (head losses neglected) Integrate above differential to obtain the total theoretical rate of flow, from h = 0 to h = H, ππ΄ 2 1/2 ππ‘ = √2π πΏ ∫ [β + ] πβ 2π 0 π» Assuming VA to be a constant velocity, the theoretical discharge is finally determined as, (ππ΄ )2 3 (ππ΄ )2 3 2 ππ‘ = ( ) √2π πΏ {[π» + ]2 − [ ]2 } 3 2π 2π Use a correction factor C’ to take care of the head losses initially neglected, the actual flow rate is obtained as, (ππ΄ )2 3 (ππ΄ )2 3 2 ππ = πΆ′ ( ) √2π πΏ {[π» + ]2 − [ ]2 } 3 2π 2π ππ = πΆ πΏ {[π» + (ππ΄ )2 2π 3 ]2 − [ (ππ΄ )2 2π 3 ]2 } 2 where: C = πΆ′ (3) √2π (unit is in m1/2/s) L is in meter (m) VA is in meter per second (m/s) NOTE: (1) if the ratio H/P is sufficiently small and the velocity head of approach is negligible, or (ππ΄ )2 2π ≈ 0, the equation above reduces to, ππ = πΆ πΏ π» 3/2 (2) from his more than 80 experiments, conducted between 1848 and 1852, using weir lengths, 1.00 < L < 5.20 m, and heads, 18 < H < 50 cm, Francis obtained results which suggested that the correction factor, C’ ≈ 0.622 (C = 1.84). Substituted to the equation, the following relations, known as the Francis Formula for suppressed weir rectangular weir is obtained: Francis Formula ππ = 1.84 πΏ π»3/2 (3) Specifications of a Standard Suppressed Rectangular Weir • Weir plate is vertical with smooth upstream face; • Crest is horizontal and normal to the direction of flow/must be sharp to cause the passing liquid to spring free from the edge; • The pressure on the upper and lower nappes is atmospheric; • The channel approach is uniform in section and its surface free from waves (4) Other Standard Suppressed Rectangular Weir Formulas (English Units) Bazin Formula ππ = [3.248 + ( 0.0789 π» 2 3/2 )] [1 + 0.55( ) ]πΏπ» π» π King Formula ππ = 3.34 [1 + 0.56(π»/π)2 ]πΏπ»1.47 (ii) Contracted Type (L < W) The figure below shows a rectangular weir with an opening cut through its plate having sharp upstream vertical edges. The effect of such an opening is to reduce the amount of flow from that which would occur over a standard suppressed weir with the same length L and under the same head H. This is known as a contracted rectangular weir. The effective length of flow L’, as shown, is smaller than the actual length L by an amount EC, called as the end-contraction correction, so that, πΏ′ = πΏ − ππΈπ where n is the number of end contractions. Contracted Rectangular Weir NOTE: (1) From the results of his investigation on contracted weir, Francis suggested the value of the end-contraction correction as, πΈπ = 0.10π» which when applied to end contraction correction gives, ′ πΏ′ = πΏ − 0.10ππ» πΏ = πΏ − 0.10ππ» Therefore, the Francis Formula for contracted rectangular weir becomes, Francis Formula ππ = 1.84 (πΏ − 0.10ππ»)π» 3/2 (2) From his investigation on end contraction effect, V.M. Cone in 1916 developed a more precise flow formula (English Units) for a contracted rectangular weir, V.M. Cone Formula ππ = 3.247πΏπ» 1.48 0.566πΏ1.8 −[ 1.8 (1 + 2πΏ ]π»1.9 ) (3) To ensure complete contraction, the distance S in the figure above must have a minimum normal distance of 2H both from the side and the bottom of the weir plate. c. Triangular or V-notch Weirs The triangular or V-notch weir is illustrated in the figure below with vertex angle π, liquid surface length L and head over the vertex, H. The elemental opening shown has an area, dA = xdh, under the variable head h (0 < h < H). Following the development of theoretical flow for rectangular weirs, head losses and velocity head of approach neglected, the discharge is obtained as, π» ππ‘ = ∫ π₯πβ√2πβ 0 π Using basic mathematics principles, x = L(H – h)/H and L = 2h tan(π/2), which when substituted to the above equation and integrated from h = 0 to h = H results to, ππ‘ = 8 π √2π tan ( )π» 5/2 15 2 A correction factor C’ is considered to obtain the actual flow, or ππ = πΆ π»5/2 8 π where: πΆ = πΆ′(15)√2πtan (2) NOTE: (1) For a vertex angle π = 90°, and a value of C’ = 0.60, a relation known as the approximate formula is obtained, Approximate Formula ππ = 1.42 π»5/2 (2) Formulas developed by different experimenters on the V-notch or triangular weirs, using the following parameters: (i) James Thomson (1861): C’ = 0.593; π = 90°; Head H varying from 5 to 18 cm ππ = 1.40 π»5/2 (ii) James Barr (1908): Extension of J. Thomson works, using 8 < H < 25cm. ππ = 2.48 π» 2.48 (ππ πΈπππππ β π’πππ‘π ) (iii) V.M. Cone (1916): Expressed in the English units ππ π = 30°; ππ = 0.685 π»2.48 ππ π = 60°; ππ = 1.45 π»2.47 (iv) A.T. Lenz undertook a comprehensive study of the flow over triangular weirs using liquids other than water. In the English units, he obtained the formula A.T. Lenz Formula ππ = [2.395 + π π 5/2 π ] tan( ) π» 2 π» where N and n are given in the table below, with ratio π π»π having a minimum value of 0.090. π½ ππ° ππ° ππ° ππ° N 0.131 0.102 0.087 0.068 n 0.576 0.579 0.582 0.588 d. Trapezoidal Weirs The isosceles trapezoidal weir in the figure below has an opening which can be divided into two parts: a suppressed rectangular weir and an isosceles triangular part (combination of the two right triangular parts at the contracted ends). Applying the principles utilized in the previous lesson, and assuming approach velocity head and head losses negligible, theoretical flow is, ππ‘ = 2 8 π √2ππΏπ» 3/2 + √2π tan ( )π» 5/2 3 15 2 Introducing the correction factors C’ and C”, respectively, for the rectangular and triangular parts, the reduces to the actual discharge, ππ = πΆπ πΏπ» 3/2 + πΆπ π» 5/2 2 π 8 where: πΆπ = πΆ ′ 3 √2π; πΆπ = πΆ" 15 √2π tan (2) NOTE: A trapezoidal weir which automatically eliminates the end contraction effect on a contracted rectangular weir, as investigated by Francis, was proposed by C. Cipoletti. He π π proved than for tan (2) = 0.25 or for (2) = 14°, the amount of liquid that is supposed to flow over the weir through the triangular end of the trapezoidal weir, is compensated by the effect of end contraction. Under these special conditions, Cipoletti proposed the following relation, Cipoletti Formula ππ = 1.86πΏπ» 3/2 (ππΌ ππππ‘π ) ππ = 3.37πΏπ» 3/2 (πΈπππππ β ππππ‘π ) closely expressing Francis formula on suppressed rectangular weir, with crest length L and head H. e. Broad-Crested Weirs (Rectangular) Two common types of broad-crested weirs are shown: (a) Rounded upstream corner: The correction factor C’ in the rectangular weir formula for this type ranges from 0.50 to 0.57. (b) Ogee-shaped spillway: For this type, the correction factor C’ ranges from 0.60 to 0.75 with a fixed reservoir surface, the flow over these two structures will be approximately equal, but the head on type (a) weir will be slightly greater than that of type (b). For the same flow the smaller coefficient is compensated by the larger head and vice versa. f. Submerged Sharp-Crested Weirs Submerged weirs are categorized in accordance to the type of nappe developed as the liquid mass passes over the structure: (i) The plunging nappe type: the nappe is similar to the free-flow type; (ii) The surface nappe type: the nappe remains on or near the surface, leaving the liquid below undisturbed. Below is an example of a submerged sharp-crested weir. The net discharge over a submerged sharp-crested weir was investigated by Villemonte, among many other experimenters, and from the results of his tests (1947), he came up with the empirical formula, Villemonte Formula ππ = π ′ (1 − π π )0.385 Where Q’ is the flow which would result when the head H1, and the weir is not submerged. The exponent n is dependent on the type of weir used, that is, 1.5 for rectangular weirs and 2.5 for triangular weirs. The variable S = H2/H1, and is called as the submergence ratio. NOTE: The equation above is accurate within 5% for a range 0 < S < 0.90. In particular, for a submerged V-notch weir where π = 90°, the accuracy is within 0.50% for S < 0.70. Compared to a free flow type weir, the head loss in submerged weirs is much less. g. Unsteady Flow in Weirs The principles applied on the unsteady flow conditions in orifices are also applicable to weirs under unsteady flow conditions. The specific unsteady flow problem that was considered is the determination of the time required for the liquid surface to drop from one elevation to another elevation. Following the same line of reasoning, for the liquid surface in a weir to drop in the range H1 < H < H2, the time is, π»1 π‘= ∫ π»2 π΄ πβ ππ Where A is in general function of the variable head H and A represents the horizontal area of the reservoir controlled by the weir at elevation H, measured above the crest of the weir. The flow QW is the flow over the weir, that is, (i) ππ = 1.84 πΏ π» 3/2, for a suppressed rectangular weir (Francis Formula) (ii) ππ = 1.42 π» 5/2 , for a 90° V-notch weir (Approximate Formula) (iii) ππ = 1.86πΏπ» 3/2, for a trapezoidal weir (Cipoletti Weir) And so on, dependent on the type of weir considered. SAMPLE PROBLEMS: 1. A suppressed rectangular weir with L =3.66m (12ft); H = 47cm (1.54 ft); and P = 1.07m (3.50ft) is used. Find the discharge using the following formulas: a. Bazin Formula b. King’s Formula c. Francis Formula 2. There is a suppressed rectangular weir across a 6.10m wide channel. The depth of flow is 90cm with a mean velocity of 75 cm/s. What will be the height of the weir that will increase the depth of flow to 1.50m, from the original depth of 90cm. Assume a correction factor of 0.622. 3. A contracted rectangular weir has the following properties: Length, L = 1.83m (6ft); Head, H = 47cm (1.55ft). Find the flow rate by the Francis Formula (using the end-contraction correction). Assume two-end contraction and check by the Cone Formula. 4. A V-notch weir with vertex angle of 90° and flow rate, Q = 32 liters/sec. Find the head, H, over the weir using the approximate formula. Check by the Barr and AT Lenz relations. 5. A Cipoletti weir is 1.00m high and 3.60m long. Find the head, H, for the discharge to be 1.80 m3/s. 6. A Cipoletti weir L = 9.20m, P = 0.75m is built across a rectangular channel 10.50m wide, and flows under a head, H = 37.50cm. Some distance upstream is a rectangular sharp crested weir with P = 1.05m, the middle of which is along the centerline of the channel. If the head on this second weir is 50cm, what is the length of its crest? 7. A V-notch weir is located at one end of a large tank having a horizontal square section 10m x 10m. If the initial head on the weir is 1.20m and it takes 375 seconds to discharge 100m3 of water, what could have been the vertex angle π of the weir. Use a correction factor C’ = 0.60.