AFE48-U P.D. MORENCI Ref. TOC Page 000 AFE48-U P.D. MORENCI AFE48-U HAULPAK TRUCK Item A B C D E F G H I J L M N O P Q R S T Ref. Description FRAME GROUP COOLING SYSTEM ENGINE GROUP FRONT WHEEL & BRAKE GROUP REAR WHEEL & BRAKE GROUP STEERING SYSTEM CAB GROUP BODY GROUP ELECTRIC POWER COMPONENTS & WIRING GROUP DECK PIPING GROUP FUEL SYSTEM ELECTRICAL SYSTEM HYDRAULIC SYSTEM OPTIONS & MISCELLANEOUS GROUP CONTROL GROUP AUXILIARY BLOWER GROUP ALTERNATOR GROUP RETARDER GRID GROUP WHEEL MOTOR GROUP TOC Qty Page 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 001 023 043 055 069 089 115 167 179 209 245 255 315 373 397 459 461 479 495 Page 000 AFE48-U P.D. MORENCI FRAME GROUP Description DECAL & WARNINGS DECAL & WARNINGS - 1 GRILLE ASSEMBLY FRAME & UPRIGHTS STAIR AND HANDRAIL INSTALLATION LEFT DECK & HANDRAIL RIGHT DECK & HANDRAILS RIGHT SIDE LADDER & HANDRAIL MIRROR INSTALLATION - L.H. R.H. CONVEX MIRROR INSTALLATION DECK SECTIONS & SAFETY WALK Ref. TOC-A Qty Page 1 1 1 1 1 1 1 1 1 1 1 002 004 006 008 010 012 014 016 018 020 022 Page 001 AFE48-U P.D. MORENCI 1 2 10 1 8 3 11 1 8 2 12 8 4 5 4 6 13 8 4 7 9 Ref. 60115 8 Page 002 AFE48-U P.D. MORENCI DECAL & WARNINGS Item 1 2 3 4 5 6 7 8 9 Part No. WB2445 WB2227 TY1549 WB2444 WB2437 WB2448 WB2438 WB2399 WB2438 10 11 WB2440 WB2439 12 13 WA6628 WB2246 WB2443 NS Ref. 60115 Description Qty REAR AXLE & SUSPENSION DECAL, WARNING HIGH VOLTAGE (FACE OF REAR AXLE DOORS) DECAL, HOT AIR SEAL, REAR AXLE DOOR DECAL, WHEEL MOTOR (CHECK OIL LEVEL) FRAME & FUEL TANK - R.H. DECAL WARNING - RAISED BODY (FACE FUEL TANK) DECAL WARNING - CLEARANCE REDUCED TURNING (FRAME BEHIND & FORWARD FRONT WHEEL) DECAL, DANGER - HIGH PRESSURE PLATE, SERIAL (FRAME FORWARD FRONT WHEEL) FRAME & HYDRAULIC TANK - L.H. DECAL, DANGER - HIGH PRESSURE ACCUMULATOR (FRAME BY ACCUMULATOR) DECAL, NON-PRESSURIZED DECAL, WARNING - HIGH PRESSURE (FACE OF HYD TANK) DECAL, CAUTION - ADD OIL HYD TANK (SIDE HYD TANK) DECAL, EMERGENCY DUMP PROCEDURES (BEHIND LEFT HOIST CYL ON FRAME) EMERGENCY TOWING NOTE: (1) USE WA3134 DRIVE SCREW AS REQUIRED. 1 5 1 4 2 4 1 1 1 1 1 1 1 1 1 Page 002 AFE48-U P.D. MORENCI 1 6 4 12 11 10 3 14 15 5 6 13 2 7 10 12 9 8 10 12 13 10 11 Ref. 60133 Page 004 AFE48-U P.D. MORENCI DECAL & WARNINGS - 1 Item Part No. 1 2 3 4 5 6 WB2452 09690B0800 09690C0560 WB2307 WB2493 WB2442 7 WB2477 8 9 10 11 12 13 14 15 Ref. WB2447 WB2225 WB2224 WB2228 WB2441 WB2446 WB2449 WB2450 60133 Description Qty DECAL, CAUTION RAD PRESSURE (TOP GRILLE HOUSING) DECAL, "KOMATSU" - FRONT EDGE DECKS DECAL, "KOMATSU" DRIVER'S DOOR DECAL, "HAULPAK" - LEFT FRONT BODY LUBE CHART - R.H. COVER AT LADDER PLATE, CAUTION - WELDING ON TRUCK (NEXT TO BATTERY DISCONNECT SWITCHES) DECAL, HIGH VOLTAGE CONTROL CABINET DOORS & BLOWN GRID DOOR) BRAKE CABINET DECAL, WARNING - ACCUM DRAIN VALVES (CABINET) CONTROL CABINET DECAL, CAPACITOR CHARGE LIGHT (IN CAB/ON CONTROL CABINET) DECAL, INFORMATION DISPLAY DECAL, CAUTION CAPACITORS DECAL, DANGER BATTERY FUMES/ACID DECAL, NEGATIVE GROUND DECAL, 930E FRONT RIGHT BODY DECAL, 930E SIDE OF BODY 1 2 1 1 1 2 8 2 1 3 1 1 2 3 1 2 Page 004 AFE48-U P.D. MORENCI 21 22 19 20 15 16 17 18 7 6 2 2 4 5 10 11 1 3 2 2 6 7 8 9 24 23 14 13 12 Ref. 60183 Page 006 AFE48-U P.D. MORENCI GRILLE ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Ref. Part No. EG9337 TR6008 PB6877 EF8143 VG7811 TR5445 TR1376 EF8140 MM0461 MM0471 MM0605 ED8704 TY7538 WA3364 AK7503 MM0460 MM0470 MM0593 EF8187 MM0459 MM0469 MM0581 EG9328 EG9327 60183 Description HOUSING, GRILLE FLAT WASHER - 1/2" NUT, LEVER PLATE, COVER LOCKNUT - 1/2" LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" AIR DAM - (TOP) FLAT WASHER - M10 LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 25 GRILLE - LOWER CLIP SCREW, LOCK LIGHT ASSEMBLY (SEE FIG 60111) FLAT WASHER - M8 LOCKWASHER - M8 CAPSCREW - M8 X 1.25 X 20 PLATE, BENT FLAT WASHER - M6 LOCKWASHER - M6 CAPSCREW - M6 X 1.00 X 16 GRILLE - UPPER L.H. GRILLE - UPPER R.H. Qty Page 1 38 1 1 1 38 36 2 8 8 8 2 24 24 1 1 1 1 1 4 4 4 1 1 Page 310 006 AFE48-U P.D. MORENCI 11 8 9 10 13 12 19 18 24 20 9 10 15 17 14 7 3 1 21 20 2 23 5 4 6 24 4 26 27 28 29 22 25 12 13 16 Ref. 60037 Page 008 AFE48-U P.D. MORENCI FRAME & UPRIGHTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Ref. Part No. Description Qty FRAME, MAIN (ORDER FROM FACTORY) ED2823 UPRIGHT - L.H. ED2824 UPRIGHT - R.H. MM0465 FLAT WASHER - M20 MM0168 CAPSCREW - M20 X 2.50 X 180 MM0182 NUT - M20 ED4780 TUBE, ROPS - L.H. ED4781 MOUNT, PLATE 01643-32460 FLAT WASHER - M24 (HARDENED) MM0058 CAPSCREW - M24 X 3.00 X 60 EF6681 MOUNT, PLATE 01643-31645 FLAT WASHER - M16 (HARDENED) MM0071 CAPSCREW - M16 X 2.00 X 45 ED4782 MOUNT, PLATE EF6679 TUBE, R.H. EF6682 MOUNT, PLATE EG8468 SUPPORT MM0462 FLAT WASHER - M12 MM0623 CAPSCREW - M12 X 1.75 X 60 ED2323 SUB-FRAME, DECK - L.H. ED4792 BACKER ED4793 BACKER ED4794 PLATE, END CAP EG6764 SUB-FRAME, DECK - R.H. ED4795 BACKER ED4796 BACKER ED4797 PLATE, END CAP 01643-32060 FLAT WASHER - M20 (HARDENED) MM0091 CAPSCREW - M20 X 2.50 X 80 60037 1 1 1 8 8 8 1 1 16 16 1 12 12 1 1 1 1 4 4 1 2 2 1 1 2 2 1 8 8 Page 008 AFE48-U P.D. MORENCI 7 34 32 6 5 33 5 35 8 6 32 5 38 37 36 4 7 3 2 5 1 8 3 17 6 1 11 12 2 9 6 10 13 14 15 7 6 16 5 11 19 6 10 6 10 18 31 11 18 7 6 5 1 30 21 20 8 5 6 7 26 27 28 29 25 7 6 25 24 23 5 1 5 8 Ref. 60033 6 7 20 21 22 Page 010 AFE48-U P.D. MORENCI STAIR AND HANDRAIL INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Ref. Part No. Description MM0474 LOCKWASHER MM0012 CAPSCREW - M16 X 2.00 X 25 ED8706 PAD, TAPPED (NOT USED THIS APPLICATION) MM0462 FLAT WASHER - M12 MM0472 LOCKWASHER - M12 MM0619 CAPSCREW - M12 X 1.75 X 35 MM0179 NUT - M12 X 1.75 AK7503 FLOOD LIGHT ASSEMBLY (SEE FIG 60111) ED6111 PAD, TAPPED MM0617 CAPSCREW - M12 X 1.75 X 25 EG1067 HANDRAIL, CENTER MM0461 FLAT WASHER - M10 MM0178 NUT - M10 X 1.50 TG2562 CLAMP - 1/2" VC8920 GROMMET, RUBBER EG1071 HANDRAIL, STAIRS EG1051 STEP EG1061 HANDRAIL, L.H. LOWER MM0706 FLAT WASHER - M16 - HARDENED MM0038 CAPSCREW - M16 X 2.00 X 35 EF9577 PLATFORM, L.H. ED2819 PAD, TAPPED - (REAR) ED2821 PAD, TAPPED - (FRONT) EG1070 LADDER, DIAGONAL EG1027 PLATE - (REAR) EG1028 PAD, TAPPED (REAR) ED2822 PAD, TAPPED (FRONT) EG1101 LADDER, VERTICAL EF9578 PLATFORM, R.H. EG1047 HANDRAIL, R.H. LOWER MM0618 CAPSCREW - M12 X 1.75 X 30 EG8021 BATTERY BOX ASSEMBLY (SEE INDEX) EG1108 BRACKET, MOUNTING WA2586 MOUNT, RUBBER DA0557 WASHER MM0623 CAPSCREW - M12 X 1.75 X 30 EF2724 GUARD, BELLY 60033 Qty Page 20 12 6 56 72 38 11 1 16 20 1 1 1 1 1 1 2 1 8 8 1 1 1 1 1 1 1 1 1 1 16 1 2 4 4 4 1 Page 310 268 010 AFE48-U P.D. MORENCI 14 11 13 3 12 4 5 1 20 19 18 17 16 15 2 11 5 4 3 7 Ref. 60013 8 9 10 6 Page 012 AFE48-U P.D. MORENCI LEFT DECK & HANDRAIL Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NS NS NS NS NS EG1073 EG0632 MM0617 MM0462 MM0472 EG8729 MM0128 EC7594 EG9144 MM0697 ED6111 ED6112 TZ5945 EF0740 EG0639 TB8588 AK1214 MM0607 MM0471 MM0461 Ref. Description HANDRAIL - L.H. FRONT HANDRAIL, L.H. REAR CAPSCREW - M12 X 1.75 X 25 FLAT WASHER - M12 LOCKWASHER - M12 DECK, LEFT CAPSCREW - M20 X 2.50 X 110 FLAT WASHER - M20 SPACER NUT - M20 X 2.50 (LOCKING) PAD, TAPPED PAD, TAPPED PLATE, MOUNTING GUSSET CHAIN ASSEMBLY ROD, FORMED MIRROR ASSEMBLY (SEE FIG 30460) CAPSCREW - M10 X 1.50 X 35 LOCKWASHER - M10 FLAT WASHER - M10 NOTE: NS = NOT SHOWN EG0565 LADDER, SERVICE - LEFT UPRIGHT (LOWER REAR) TV1748 CAPSCREW - 5/8" - 11NC X 1 1/2" WA4863 FLAT WASHER - 5/8" VN9952 LOCKNUT - 5/8" 60013 Qty Page 1 1 26 26 26 1 6 6 6 6 11 1 1 1 2 4 1 4 6 6 018 1 2 4 2 Page 012 AFE48-U P.D. MORENCI 19 20 21 22 13 14 15 16 29 28 27 26 2 25 13 14 23 24 3 18 14 13 17 15 13 14 23 24 3 4 12 10 5 9 11 2 14 13 16 15 6 7 8 Ref. 60016 1 Page 014 AFE48-U P.D. MORENCI RIGHT DECK & HANDRAILS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Ref. Part No. EG8460 EG1064 EG0646 PB7490 PB7491 MM0460 MM0470 MM0593 VC7836 TR5445 TR1376 EG0617 MM0462 MM0472 MM0617 ED6111 ED6112 EG0627 EC7594 EG9144 MM0128 MM0697 MM0619 MM0179 EG0622 0164332460 MM0476 MM0167 MM0183 60016 Description Qty DECK, R.H. HANDRAIL, FRONT HANDRAIL, REAR/FORWARD MIRROR ARM ASSEMBLY, R.H. CONVEX MIRROR ASSEMBLY FLAT WASHER - M8 LOCKWASHER - M8 CAPSCREW - M8 X 1.25 X 20 FLAT WASHER - 1/2" LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" PLATE, THREADED FLAT WASHER - M12 LOCKWASHER - M12 CAPSCREW - M12 X 1.75 X 25 PLATE, THREADED PLATE, THREADED HANDRAIL - FRONT/BACKSIDE FLAT WASHER SPACER CAPSCREW - M20 X 2.50 X 110 NUT - M20 (LOCKING) CAPSCREW - M12 X 1.75 X 35 NUT - M12 HANDRAIL, REAR FLAT WASHER LOCKWASHER - 24M CAPSCREW - M24 X 3.00 X 180 NUT - M24 1 1 1 1 1 8 8 8 12 12 12 4 24 24 20 6 2 1 9 7 7 7 4 4 1 8 4 4 4 Page 014 AFE48-U P.D. MORENCI 7 6 4 5 1 2 4 5 6 11 10 28 9 9 8 8 29 31 30 3 7 14 13 12 39 24 23 32 33 23 24 9 11 13 15 38 37 40 41 25 24 23 42 27 26 22 16 17 18 36 Ref. 60036 19 20 21 34 35 Page 016 AFE48-U P.D. MORENCI RIGHT SIDE LADDER & HANDRAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Ref. Part No. EG1044 TB8588 ED7987 TR5445 PB9890 VG7146 TR6008 MM0462 MM0472 MM0619 MM0617 MM0179 ED6111 EG1037 ED2811 EC6554 EC6553 EB2102 EC7230 MM0608 MM0693 EF2724 MM0470 MM0460 MM0595 EF9808 EF9807 EG1051 MM0593 EF9599 LW81390 MM0594 EG7738 EG1027 EG1028 EG1101 EG1047 EF9578 EG0565 TV1748 WA4863 VN9952 60036 Description CHAIN ASSEMBLY ROD, FORMED HOOK, SNAP LOCKWASHER - 1/2" BUMPER, RUBBER CAPSCREW - 1/2" - 13NC X 3/4" FLAT WASHER - 1/2" FLAT WASHER - M12 LOCKWASHER - M12 CAPSCREW - M12 X 1.75 X 35 CAPSCREW - M12 X 1.75 X 25 NUT - M12 X 1.75 PAD, TAPPED HANDRAIL HANDRAIL, BUMPER STRAP, MOUNTING STEP WASHER WASHER CAPSCREW - M10 X 1.50 X 40 LOCKNUT - M10 X 1.50 GUARD, BELLY LOCKWASHER - M8 FLAT WASHER - M8 CAPSCREW - M8 X 1.25 X 30 BAR, TAPPED FLAP, RUBBER STEP CAPSCREW - M8 X 1.25 X 20 LID SEAL, NEOPRENE CAPSCREW - M8 X 1.25 X 25 BATTERY CONTROL BOX ASSEMBLY (SEE INDEX) PLATE PAD, TAPPED LADDER, VERTICAL HANDRAIL, R.H. LOWER PLATFORM, R.H. LADDER CAPSCREW - 5/8" - 11NC X 1 1/2" FLAT WASHER - 5/8" LOCKNUT - 5/8" Qty uom Page 1 2 1 2 2 2 2 10 22 2 12 2 6 2 2 4 2 4 4 20 20 1 25 25 5 1 1 2 8 1 AS REQUIRED 12 1 1 1 1 1 1 1 2 4 2 264 Page 016 AFE48-U P.D. MORENCI 1 4 6 5 7 8 9 10 11 12 2 3 Ref. 30460 Page 018 AFE48-U P.D. MORENCI MIRROR INSTALLATION - L.H. Item Part No. 1 2 AK1214 MM0607 MM0461 MM0471 VE5731 VE7498 VE7496 VE7497 VE7490 VE7491 VE7492 VE7493 VE7494 VE7495 3 4 5 6 7 8 9 10 11 12 Ref. 30460 Description Qty MIRROR CAPSCREW - M10 X 1.50 X 35 FLAT WASHER - M10 LOCKWASHER - M10 CAMLOCK ASSEMBLY CAP, END HANDLE PIN, EXPANSION TOGGLE BOLT PIN, CLEVIS PIN, COTTER WASHER, NYLON LOCKNUT 1 4 4 4 1 1 1 1 1 1 1 1 2 1 Page 018 AFE48-U P.D. MORENCI 11 14 13 7 7 8 9 7 13 10 14 19 1 15 18 17 5 12 16 Ref. 60029 6 11 4 3 2 Page 020 AFE48-U P.D. MORENCI R.H. CONVEX MIRROR INSTALLATION Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NS EB8714 MM0593 MM0470 MM0460 PB7490 VE5449 C1603 VE5451 H5304 SD4572 VE5453 VE5454 VE5452 C1521 PB7491 VE5448 VE5445 VE5447 VE5446 VE5450 Ref. 60029 Description Qty CHANNEL CAPSCREW - M8 X 1.25 X 20 LOCKWASHER - M8 FLAT WASHER - M8 ARM BOW ASSEMBLY - R.H. BOW, ARM CAPSCREW - 3/8" - 16NC X 1 1/4" (1) WASHER, FIBER - 25/64" X 7/8" (1) LOCKWASHER, INTERNAL - 3/8" (1) JAM NUT - 3/8" - 16NC (1) CLAMP (1) MOUNTING ANGLE (1) WASHER - 13/32" (1) NUT - 3/8" - 16NC (1) CONVEX MIRROR ASSEMBLY STRAP, MIRROR MIRROR, CONVEX GLASS TRIM, PINCHWELT SPRING, CLIP NOTE: (1) INCLUDED IN VE5450 KIT. 1 8 8 8 1 1 4 4 2 2 2 4 2 2 1 1 1 1 1 Page 020 AFE48-U P.D. MORENCI 1 7 4 1 3 2 5 6 2 9 5 3 5 3 8 Ref. 60118 Page 022 AFE48-U P.D. MORENCI DECK SECTIONS & SAFETY WALK Item 1 2 3 4 5 6 7 8 9 Ref. Part No. TY9256 EC1733 EC6799 EC1734 TY9258 TY9254 EG8729 MM0128 EC7594 EG9144 MM0697 EG8460 MM0128 EC7594 EG9144 MM0697 EG8455 MM0075 0164332060 MM0475 MM0182 60118 Description Qty STRIP, ANTI-SLIP STRIP, ANTI-SLIP STRIP, ANTI-SLIP STRIP, ANTI-SLIP STRIP, ANTI-SLIP STRIP, ANTI-SLIP DECK, LEFT CAPSCREW - M20 X 2.50 X 110 FLAT WASHER - M20 SPACER NUT - M20 X 2.50 (LOCKING) DECK, RIGHT CAPSCREW - M20 X 2.50 X 110 FLAT WASHER - M20 SPACER NUT - M20 X 2.50 (LOCKING) DECK, CENTER CAPSCREW - M20 X 2.50 X 60 FLAT WASHER - M20 LOCKWASHER - M20 NUT - M20 X 2.50 3 2 3 1 5 1 1 6 6 6 6 1 7 9 7 7 1 4 8 4 4 Page 022 AFE48-U P.D. MORENCI COOLING SYSTEM Description RADIATOR SUPPORT & MOUNTING RADIATOR PIPING RADIATOR PIPING - 1 RADIATOR PIPING & ENGINE MOUNTING RADIATOR & SHROUD ASSEMBLY (PC0225) HEAT EXCHANGER (PB9796) FAN GUARD INSTALLATION FAN & FAN DRIVE Ref. TOC-B Qty Page 1 1 1 1 1 1 1 024 026 028 030 034 038 040 042 Page 023 AFE48-U P.D. MORENCI 20 2 3 19 14 3 2 9 11 10 9 7 13 12 4 10 5 19 7 20 6 8 8 3 9 1 18 17 16 15 Ref. 60161 Page 024 AFE48-U P.D. MORENCI RADIATOR SUPPORT & MOUNTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. Part No. PC0225 E3909 VH8186 WA4820 C5785 EF3378 TG6760 TK6566 C1532 TK6567 PB6831 MM0475 MM0005 ED6951 MM0091 0164332060 MM0182 MM0475 C1531 ED6925 60161 Description Qty RADIATOR & SHROUD ASSEMBLY CAPSCREW - 1" - 8NC X 3 1/2" LOCKNUT - 1" CLEVIS NUT, JAM - 1" ROD, THREADED MOUNT, RUBBER WASHER NUT WASHER END, ROD LOCKWASHER - M20 CAPSCREW - M20 X 2.50 X 30 SUPPORT, RADIATOR CAPSCREW - M20 X 2.50 X 80 FLAT WASHER - M20 NUT - M20 X 2.50 LOCKWASHER - M20 NUT ROD, RADIATOR SUPPORT 1 4 8 2 2 2 4 4 6 4 2 8 8 2 8 16 8 8 2 2 Page 024 AFE48-U P.D. MORENCI 29 13 10 14 6 11 12 6 10 6 12 15 27 8 3 7 2 18 24 19 16 17 9 1 5 4 20 21 2 28 23 22 10 30 5 4 3 26 25 Ref. 60215 Page 026 AFE48-U P.D. MORENCI RADIATOR PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Ref. Part No. EG8031 TA1432 MM0461 MM0471 MM0178 TD9743 HA7562 HA7561 HA7580 CD9707 HA7579 R0086 PB8993 C5770 TM2966 WB0286 PB9856 EF8716 WB0257 HA7560 HA7563 PC0119 PC0122 HA6822 TF6924 TC6058 TG2568 TF6925 SV5630 ED5464 60215 Description Qty BRACKET CLAMP FLAT WASHER - M10 LOCKWASHER - M10 NUT - M10 FITTING, STRAIGHT ADAPTOR HOSE HOSE HOSE CLAMP HOSE ADAPTOR, BUSHING VALVE, CHECK PLUG HOSE, L.H. FITTING - 90 DEG KIT, MOUNTING VALVE, REGULATOR FITTING - 90 DEG HOSE HOSE ADAPTOR, SEAL - 14MM ADAPTOR, METRIC TO JIC HOSE CLAMP CLAMP CLAMP CLAMP ADAPTOR HOSE, R.H. 1 2 7 7 7 5 1 2 1 4 1 2 1 1 1 1 1 1 1 1 1 2 2 1 4 5 1 1 1 1 Page 026 AFE48-U P.D. MORENCI 12 13 14 6 2 1 15 18 16 17 10 23 14 12 13 19 20 21 22 4 5 8 6 4 2 3 1 3 3 7 11 7 8 8 Ref. 60216 7 9 Page 028 AFE48-U P.D. MORENCI RADIATOR PIPING - 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Ref. Part No. EH0431 WB1049 TA1432 TF6924 TF6925 EG6239 PC0119 PC0122 HA7560 ED5464 HA6822 MM0728 MM0726 VN6280 EG6301 EG6539 MM0606 MM0471 WB0367 ED9901 PB9390 ED8256 CD9707 60216 Description Qty HOSE, COOLANT CLAMP, T-BOLT CLAMP CLAMP CLAMP TUBE SEAL, ADAPTOR ADAPTOR, METRIC TO JIC HOSE HOSE HOSE SEAL, ADAPTOR ADAPTOR VALVE, WATER SHUT-OFF TUBE GASKET CAPSCREW - M10 X 1.50 X 30 ZINC LOCKWASHER - M10 FITTING, STRAIGHT ADAPTOR SEAL, RING ADAPTOR, METRIC TO INCH TUBE CLAMP 2 8 3 8 2 1 5 5 1 1 1 2 2 2 1 1 4 4 1 1 1 1 1 Page 028 AFE48-U P.D. MORENCI 36 37 16 15 14 2 43 2 1 21 22 1 28 29 26 27 42 41 21 22 45 21 24 25 47 16 15 14 3 16 15 14 38 37 41 42 30 32 33 34 35 31 46 49 50 51 34 35 48 44 21 22 54 53 52 5 26 27 28 29 22 21 21 24 25 42 41 16 15 14 37 36 16 15 14 40 39 23 4 1 2 1 2 5 3 13 4 12 16 15 14 10 11 55 7 6 20 17 8 9 18 19 Ref. 60217 56 Page 030 AFE48-U P.D. MORENCI RADIATOR PIPING & ENGINE MOUNTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Ref. Part No. EG6269 WB1088 EG6292 EG6284 EH0762 VX1156 VC7828 EF9535 PB9775 WA4732 VN4393 EG9789 TA1432 TC1234 TC1231 TR4436 MM0032 MM0462 MM0472 PB9796 ED9901 ED9902 EF6656 PB9858 VW3314 EG6540 EG6241 C1603 C0312 EF2792 EF2794 EF2781 C5762 C1550 C1541 EG6271 KC1255 EG6294 EF6655 TC1233 EH0431 WB1049 EG6302 EG6281 EG6279 EG6278 EF6665 ED6929 EF3305 C1631 C1525 EG6528 MM0606 MM0471 VM6531 E4477 60217 Description HOSE, COOLANT CLAMP, T-BOLT TUBE TUBE TUBE NUT - 1" GRADE 8 LOCKWASHER - 1" WASHER MOUNT, RUBBER FLAT WASHER - 1" (HARDENED) CAPSCREW - 1" - 18NC X 6" GRADE 8 BRACKET CLAMP CAPSCREW - 3/8" - 16NC X 3/4" LOCKWASHER - 3/8" FLAT WASHER - 3/8" CAPSCREW - M12 X 1.75 X 30 FLAT WASHER - M12 LOCKWASHER - M12 EXCHANGER, HEAT (SEE INDEX) SEAL, O-RING PLUG BRACKET ADAPTOR, METRIC TO NPT COCK, DRAIN GASKET TUBE CAPSCREW - 3/8" - 16NC X 1 1/4" LOCKWASHER - 3/8" TUBE TUBE GASKET CAPSCREW - 5/8" - 11NC X 1 1/2" FLAT WASHER - 5/8" LOCKWASHER - 5/8" BRACKET CLAMP BRACKET U-BOLT NUT - 3/8" HOSE, COOLANT CLAMP, T-BOLT TUBE TUBE TUBE TUBE PLATE, BENT PLATE, ORIFICE GASKET CAPSCREW - 5/8" - 11NC X 2 1/4" NUT - 5/8" GASKET CAPSCREW - M10 X 1.50 X 30 LOCKWASHER - M10 CAP, ENGINE MOUNT CAPSCREW, TAPER HEAD - 3/4" - 10NC X 11/32" Qty Page 5 20 1 1 1 8 8 8 8 8 8 1 1 6 6 8 4 4 4 1 7 7 1 2 2 2 2 8 8 1 1 2 8 12 12 2 3 1 1 2 5 20 1 1 1 1 2 1 1 4 4 1 3 3 2 12 Page 038 030 AFE48-U P.D. MORENCI 44 40 43 43 39 31 41 28 33 27 37 34 31 29 1 2 33 27 48 38 42 49 4 22 5 16 14 35 32 25 24 46 25 32 23 13 15 47 10 11 12 36 33 30 27 21 28 3 31 30 26 45 7 28 31 6 20 19 17 18 8 Ref. 60196 9 Page 034 AFE48-U P.D. MORENCI RADIATOR & SHROUD ASSEMBLY (PC0225) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 BF4186 BF4187 BF4188 BF4189 BF4190 BF4191 BF3005 BF3006 BF4192 BF4193 BF4194 VE1219 BF3010 BF3011 BF3012 BF3013 BF4196 BF4197 BF3016 BF3017 VE7654 BF4198 VE1285 BF3020 C5747 VE4005 C1602 VE3460 C1614 C0312 BF4199 VE5442 E3735 VE4440 VE6312 C1521 VE3461 C1528 VE4444 VE4445 BF3021 BF3022 VE4011 VE4013 BF3622 VE4000 VE3999 BF4200 BF4201 Ref. Description Qty TANK, SURGE TANK, UPPER FRONT TANK, LOWER FRONT TANK, UPPER REAR TANK, LOWER REAR TANK, CENTER FRONT TANK, CENTER REAR SUPPORT, CENTER REAR SUPPORT, CENTER FRONT TUBE TUBE TUBE, STAY END BAFFLE, AIR TOP BAFFLE, AIR BOTTOM BAFFLE, AIR TOP BAFFLE, AIR BOTTOM MEMBER, SIDE - R.H. FRONT MEMBER, SIDE - L.H. FRONT MEMBER, SIDE - R.H. REAR MEMBER, SIDE - L.H. REAR RING, FAN SHROUD, FAN BRACKET, X-BRACE ROD, X-BRACE CAPSCREW - 5/16" - 18NC X 3/4" CAPSCREW - 3/8" - 16NC X 3/4" CAPSCREW - 3/8" - 16NC X 1" CAPSCREW - 1/2" - 13NC X 1" CAPSCREW - 1/2" - 13NC X 1 1/4" LOCKWASHER - 3/8" LOCKWASHER - 1/2" FLAT WASHER - 5/16" FLAT WASHER - 3/8" FLAT WASHER - 1/2" NUT, LOCKING - 5/16" NUT - 3/8" NUT - 1/2" NUT - 3/4" ELBOW NIPPLE HOSE HOSE FITTING FITTING CAPSCREW - 3/8" - 16NC X 1" GROMMENT, RUBBER GROMMENT, RUBBER COOLER, OIL CLAMP, U-BOLT 60196 1 1 1 1 1 1 1 2 2 626 774 24 2 2 4 4 1 1 1 1 1 1 2 2 4 8 38 44 20 34 66 6 38 22 2 26 22 12 2 2 2 2 8 4 2 1402 1402 1 2 Page 034 AFE48-U P.D. MORENCI 2 4 2 3 3 1 1 5 5 6 Ref. 60059 6 7 8 9 7 8 10 Page 038 AFE48-U P.D. MORENCI HEAT EXCHANGER (PB9796) Item Part No. 1 2 3 4 5 6 7 8 9 10 BF2668 BF2670 BF2665 BF2662 BF2663 BF2664 VE7367 VE7366 BF2671 BF2666 Ref. Description Qty TUBE, CONNECTION BRACKET, MOUNTING PLUG TUBE, COPPER BONNET GASKET NUT - 1/2" - 13NC LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 2 1/2" CAPSCREW - 1/2" - 13NC X 2 1/4" 60059 2 2 4 1 2 2 32 32 12 20 Page 038 AFE48-U P.D. MORENCI 1 2 3 4 5 7 8 9 6 1 Ref. 60165 2 Page 040 AFE48-U P.D. MORENCI FAN GUARD INSTALLATION Item 1 2 3 4 5 6 7 8 9 Ref. Part No. EG6867 EG6868 C1602 WA0720 C0312 EF3348 MM0617 MM0462 MM0472 60165 Description Qty GUARD, FAN - L.H. GUARD, FAN - R.H. CAPSCREW - 3/8" - 16NC X 1" FLAT WASHER - 3/8" (HARDENED) LOCKWASHER - 3/8" MOUNT, TAPPED CAPSCREW FLAT WASHER - M12 LOCKWASHER - M12 1 1 3 3 3 10 10 10 10 Page 040 AFE48-U P.D. MORENCI 1 4 3 2 6 5 7 8 Ref. 60166 Page 042 AFE48-U P.D. MORENCI FAN & FAN DRIVE Item Part No. 1 2 3 4 5 6 7 8 NS PC0210 VN9199 WA0361 C1541 EG7533 Ref. BF4356 60166 Description Qty FAN - 78" CAPSCREW - 5/8" - 11NC X 7" FLAT WASHER - 5/8" LOCKWASHER - 5/8" SPACER, FAN CLUTCH, FAN (1) BELT, FAN PULLEY, FAN DRIVE (1) NOTE: (1) SUPPLIED WITH ENGINE. 1 6 6 6 1 1 1 1 Page 042 AFE48-U P.D. MORENCI ENGINE GROUP Description AIR CLEANER PIPING AIR CLEANER ASSEMBLY (PB6850) AIR CLEANER INDICATOR PIPING ENGINE & COMPONENTS INSTALLATION CENTRIFUGE FILTER ASSEMBLY (BF4556) EXHAUST PIPING Ref. TOC-C Qty Page 1 1 044 046 048 050 052 054 Page 043 1 1 AFE48-U P.D. MORENCI 23 27 18 30 19 26 28 24 29 21 20 17 25 11 1 31 33 4 10 32 35 29 28 36 22 16 14 13 12 9 37 7 28 31 32 29 6 28 30 34 38 29 8 13 12 16 15 35 3 5 28 8 5 2 39 29 40 28 Ref. 60171 Page 044 AFE48-U P.D. MORENCI AIR CLEANER PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Ref. Part No. WA1096 WB1060 WB1061 VW7882 WA1075 EG6318 EG6317 WA1066 R2028 EG6315 EG6316 MM0462 MM0472 EG6276 EG6277 MM0617 PB6850 TR4229 C1541 WA0361 TB1406 TB1018 TB1019 TR2961 VC1390 TR9082 EG6268 WA4726 HE5611 VC8762 WA1602 WA3138 EG8037 TA6490 TR4434 TZ5930 EG8034 EG8036 EG8033 TD0792 60171 Description CLAMP, T-BOLT ELBOW - 90 DEG ELBOW - 68 DEG HOSE, HUMP CLAMP, T-BOLT TUBE, LOWER - R.H. TUBE, UPPER - R.H. CLAMP, T-BOLT PLUG, PIPE TUBE, UPPER - L.H. TUBE, LOWER - L.H. FLAT WASHER - M12 LOCKWASHER - M12 BRACKET, UPPER BRACKET, LOWER CAPSCREW - M12 X 1.75 X 25 AIR CLEANER ASSEMBLY (SEE INDEX) CAPSCREW - 5/8" - 11NC X 1 3/4" LOCKWASHER - 5/8" FLAT WASHER - 5/8" HARDENED GUARD, RAIN GUARD, RAIN - R.H. GUARD, RAIN - L.H. CAPSCREW - 5/8" - 11NC X 1" LOCKWASHER - 5/8" FLAT WASHER - 5/8" BRACKET FLAT WASHER - 3/8" HARDENED LOCKNUT - 3/8" - 16NC CAPSCREW - 3/8" - 16NC X 1 1/2" END, ROD NUT, JAM - 3/8" - 24NF ROD, THREADED U-BOLT CAPSCREW - 3/8" - 16NC X 2" CLAMP BRACKET, MOUNTING ROD, THREADED CLAMP, DOUBLE CAPSCREW - 3/8" - 16NC X 2 1/4" Qty Page 8 2 2 4 2 1 1 2 4 1 1 32 32 2 2 16 2 28 28 28 2 2 2 8 8 8 2 40 12 4 8 8 2 4 4 2 2 2 4 4 Page 046 044 AFE48-U P.D. MORENCI 1 8 6 2 3 7 4 14 5 13 15 16 9 11 10 12 Ref. 14491 Page 046 AFE48-U P.D. MORENCI AIR CLEANER ASSEMBLY (PB6850) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NS NS NS NS VJ1311 VJ5176 VS1351 VS1349 VS6704 VJ5175 VS2187 VS2188 VJ4028 VP0359 VS2190 VJ4014 VS2193 VS2194 VS2195 VS2196 Ref. Description Qty BODY, UPPER ELEMENT, SAFETY GASKET PIN NUT, INDICATOR ELEMENT, PRIMARY NUT, WING CLIP BODY, LOWER CLAMP O-RING CUP ASSEMBLY GASKET GASKET BOLT NUT NOTE: NS = NOT SHOWN TB1018 RAIN GUARD - R.H. TB1019 RAIN GUARD - L.H. TB1406 RAIN GUARD - FRONT 14491 1 2 2 2 2 2 2 2 1 3 3 1 2 2 22 22 2 2 2 Page 046 AFE48-U P.D. MORENCI 4 4 5 5 1 Ref. 60205 2 3 Page 048 AFE48-U P.D. MORENCI AIR CLEANER INDICATOR PIPING Item 1 2 3 4 5 Ref. Part No. MM0178 MM0461 VY8331 TA0603 VA7928 60205 Description Qty NUT - M10 X 1.50 FLAT WASHER - M10 CLAMP FITTING, NYLON TUBE, NYLON 5 5 10 4 2 Page 048 AFE48-U P.D. MORENCI 12 11 10 13 14 15 16 17 8 Ref. 9 60231 20 18 19 3 4 5 6 7 1 2 Page 050 AFE48-U P.D. MORENCI ENGINE & COMPONENTS INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NS NS NS NS NS Ref. Part No. MM0075 MM0475 EG4695 EG4696 MM0071 MM0474 EG9780 D1784 C1544 PB4177 TN1019 TN1018 VW2236 C1542 E5222 PC0154 EG6890 EG6885 EG6886 TM3466 TM3468 TH7533 VM3891 BF4556 BF3914 BF4162 EG8717 VL6197 60231 Description CAPSCREW - M20 X 2.50 X 60 LOCKWASHER - M20 CRADLE, L.H. CRADLE, R.H. CAPSCREW - M16 X 2.00 X 45 LOCKWASHER - M16 SUB-FRAME, ENGINE CAPSCREW - 1" - 8NC X 2 1/4" LOCKWASHER - 1" RACE, INNER PIN PLATE SET SCREW LOCKWASHER - 3/4" NUT, JAM - 3/4" BLOWER/ALTERNATOR ASSEMBLY ADAPTOR ASSEMBLY SHIM SHIM SHIM SHIM CAPSCREW - 3/4" - 10NC X 4" (SOCKET HEAD) ENGINE (ORDER FROM FACTORY) BUSHING, RUBBER CENTRIFUGE FILTER ASSEMBLY (SEE INDEX) NOTE: NS = NOT SHOWN ELEMENT - ENGINE OIL FILTER ELEMENT - FUEL FILTER HOSE, BREATHER CLAMP, BREATHER HOSE Qty Page 6 6 1 1 12 12 1 8 8 2 2 2 4 4 4 1 1 4 4 4 4 12 1 2 1 052 4 2 2 2 Page 050 AFE48-U P.D. MORENCI 1 2 3 4 6 5 7 8 Ref. 60232 Page 052 AFE48-U P.D. MORENCI CENTRIFUGE FILTER ASSEMBLY (BF4556) Item Part No. 0 1 2 BF4556 CENTRIFUGE FILTER ASSEMBLY BF4557 COVER ASSEMBLY BF4565 NUT ASSEMBLY BF4566 PIN, COVER NUT BF4567 COLLAR, COVER NUT BF4568 SEAL, COVER NUT BF4558 CLAMP, TEE HANDLE BF4559 CENTRIFUGE TURBINE ASSEMBLY BF4570 NUT BF4571 INSERT, FILTER (PACKAGE OF 25) BF4572 BAFFLE/SCREEN, CENTRIFUGE BF4573 SEAL (VITON) BF4574 BEARING TUBE ASSEMBLY BF4575 NOZZLE, TURBINE BF4560 BASE WITH SPINDLE ASSEMBLY BF4579 SEAL (VITON) BF4561 KIT - REPAIR IDLE CUT OUT VALVE BF4578 SEAL BF4564 SEAL, BASE (VITON) BASE ASSEMBLY (SUPPLIED BY ENGINE MANUFACTOR) NOTE: NS = NOT SHOWN BF4576 TOOL, CENTERIFUGE DISASSEMBLY 3 4 5 6 7 8 NS NS Ref. 60232 Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Page 052 AFE48-U P.D. MORENCI 29 27 29 35 24 23 26 25 24 23 26 25 30 7 5 6 4 4 3 1 29 28 29 5 2 3 8 9 10 22 11 12 33 34 25 31 32 20 18 19 17 15 16 14 13 22 34 33 32 31 25 Ref. 60218 19 20 21 Page 054 AFE48-U P.D. MORENCI EXHAUST PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Ref. Part No. EG6744 EG6768 C1617 C1540 C1523 EG6739 EG6771 EG6769 EG6772 PB7997 EG6749 EG6750 PC0242 EG6773 EG6755 EG6759 EG8461 TR1376 TR6008 TR6643 EG8459 TA6490 TA6491 TA6483 CO312 C1521 VC8762 WA0720 TC1233 WA1602 EG6747 EG6748 WA3138 EG6775 EG6734 TY4020 TY4023 SD4572 TZ5930 60218 Description Qty TUBE, EXHAUST BLANKET, EXHAUST CAPSCREW - 1/2 - 13NC X 2 1/4" LOCKWASHER - 1/2" NUT - 1/2" TUBE, EXHAUST BLANKET, EXHAUST BLANKET, EXHAUST BLANKET, EXHAUST CLAMP, V BAND TUBE, EXHAUST TUBE, EXHAUST MUFFLER, EXHAUST BLANKET, EXHAUST TUBE, EXHAUST TUBE, EXHAUST BRACKET CAPSCREW - 1/2 - 13NC X 1 1/4" FLAT WASHER - 1/2" NUT - 1/2" PLATE, BENT CLAMP ASSEMBLY U-BOLT CLAMP LOCKWASHER - 3/8" NUT - 3/8" CAPSCREW - 3/8" - 16NC - 1 1/2" FLAT WASHER - 3/8" NUT - 3/8" END, ROD ROD,THREADED ROD,THREADED NUT, JAM - 3/8' BRACKET, HANGER HANGER CLAMP TEE BOLT NUT, JAM CLAMP 1 1 16 16 16 1 1 1 1 2 1 1 2 2 1 1 2 10 14 4 2 8 1 1 2 2 4 12 8 4 1 1 4 1 2 2 4 4 2 Page 054 AFE48-U P.D. MORENCI FRONT WHEEL & BRAKE GROUP Description SPINDLE, HUB AND BRAKE INSTL FRONT BRAKE ASSEMBLY (WET DISC) FRONT WHEEL & MOUNTING FRONT SUSPENSION & MOUNTING VALVE PRESSURE SENSING (EG1212) Ref. TOC-D Qty Page 1 1 1 1 056 060 062 064 068 Page 055 AFE48-U P.D. MORENCI 27 24 39 26 25 25 26 23 22 22 23 2 23 39 26 24 25 27 28 43 41 42 40 29 33 22 21 20 1 31 30 5 4 34 44 9 8 6 3 32 7 11 10 30 13 37 44 14 36 35 12 16 38 15 45 17 18 46 20 Ref. 60219 19 Page 056 AFE48-U P.D. MORENCI SPINDLE, HUB AND BRAKE INSTL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 NS Ref. Part No. EG7682 EG7679 ED3763 C1540 C1614 WA5667 ED3769 ED3770 ED3771 TY2148 VM8258 ED3767 ED3768 VW0852 PC0004 PB9998 WA5663 ED3755 ED4887 WA0360 VN9095 VN9055 HE5611 PB9889 WA5659 WA0961 EG0588 ED3766 ED3775 TY2149 WA5669 WA5660 WA5662 WA4641 PC0002 PB9996 ED3772 EF9317 PB8964 EG1768 EG0667 EG0657 SM2117 WA5642 5622232290 EG7678 C1622 AK4118 60219 Description HUB, WHEEL STUD - HEADED COVER LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/2" O-RING (1) SHIM - .005 (1) SHIM - .007 (1) SHIM - .020 (1) FLAT WASHER - 1" (HARDENED) CAPSCREW - 1" - 8NC X 3 3/4" - G8 RETAINER, BEARING CAP, SPINDLE O-RING (1) CUP, ROLLER (TAPERED) (1) CONE, ROLLER (TAPERED) (1) O-RING (1) SHIM (1) GEAR, SPEED SENSOR FLAT WASHER - 1/2" (HARDENED) CAPSCREW - 1/2" - 13NC X 2 3/4" - G8 CAPSCREW - 3/8" - 16NC X 1 3/4" - G8 LOCKNUT - 3/8" - G8 SENSOR, SPEED WASHER - (HARDENED) SPECIAL CAPSCREW - 7/8" - 9NC X 5" (12 PNT) - G9 MOUNT, SENSOR FRONT BRAKE ASSEMBLY (SEE FIG 60001) ADAPTOR, BRAKE FLAT WASHER (HARDENED) CAPSCREW (12 PNT) CAPSCREW (12 PNT) O-RING (1) O-RING (1) CUP-ROLLER (TAPERED) (1) CONE - ROLLER (TAPERED) (1) SPACER, BEARING SPINDLE SENSOR, SPEED - L.H. ONLY BRACKET - L.H. REQUIRES 2 ONLY HARNESS, SPEED SENSOR (PB8964) - L.H. ONLY HARNESS, SPEED SENSOR (PB9889) PLATE, NUT CONNECTOR MACHINE SCREW PIN SPACER, WHEEL (2) CAPSCREW - 1/2" - 13NC X 3 1/2" (2) NOTE: (1) INCLUDED IN AK4118 BEARING KIT. Qty Page 1 50 1 12 12 1 3 4 6 8 8 1 1 1 1 1 1 12 1 17 12 1 1 1 2 2 1 1 1 89 57 32 1 1 1 1 1 1 1 1 1 1 2 8 2 1 5 1 Page 060 056 AFE48-U P.D. MORENCI 18 19 20 21 18 19 2 1 17 16 15 3 14 4 5 13 7 12 8 6 10 9 10 Ref. 60001 11 Page 060 AFE48-U P.D. MORENCI FRONT BRAKE ASSEMBLY (WET DISC) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NS NS ED3765 ED3332 PB8835 PB8834 ED3334 PB8864 ED3327 VL1222 VM0317 ED3331 ED3330 ED3329 ED3343 PB8863 ED3349 D2930 ED3345 WA1589 WA5659 WA5661 ED3339 Ref. 60001 Description Qty PISTON AND HOUSING ASSEMBLY HOUSING, PISTON SEAL SEAL PISTON SPRING GUIDE, SPRING CAPSCREW - 1/2" - 13NC X 5" - G8 PLUG, O-RING DAMPER DISC, STEEL-SEPARATOR DISC, FRICTION HUB, BRAKE SEAL ASSEMBLY CARRIER, SEAL CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HD)/ (1) PLATE, BACKING CAPSCREW - 7/8" - 9NC X 3" (12 PT) G9 WASHER - HARDENED (SPECIAL) SEAL, O-RING ANCHOR, BRAKE NOTE: (1) USED FOR ASSEMBLY AND STORAGE ONLY. REMOVE WHEN INSTALLED ON THE TRUCK. 1 1 1 1 1 12 12 12 1 2 9 10 1 1 1 6 1 102 102 2 1 Page 060 AFE48-U P.D. MORENCI 2 3 5 18 4 1 8 7 6 10 9 17 15 14 13 12 11 16 Ref. 60204 14 13 12 19 Page 062 AFE48-U P.D. MORENCI FRONT WHEEL & MOUNTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Ref. Part No. AK4082 AK7754 AK8010 PB6512 AK8013 PB8881 PB8882 PB8885 VJ8012 WA2670 WA4649 S5716 VN9773 C5774 C5780 ED4083 EC9962 WA5657 EG7678 60204 Description Qty RIM - 57" X 32" RING, FORGED - 1" X 6 1/2" BAND, BEAD SEAT - 57" O-RING RING, LOCK - 57" PLUG SPUD, DOUBLE EXTENSION, FLEXIBLE - 10 3/4" HOUSING, CORE CAP, VALVE CLAMP CAPSCREW - 1/4" - 20NC X 7/8" FLAT WASHER - 1/4" LOCKWASHER - 1/4" NUT - 1/4" PLATE, BENT STUD- HEADED NUT, FLANGED - 1 1/4" - 12 NF SPACE 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 50 50 1 Page 062 AFE48-U P.D. MORENCI 26 27 3 7 29 30 31 3 4 5 6 19 20 21 22 2 8 1 28 32 33 34 9 10 40 11 41 12 32 33 35 42 39 18 13 37 38 5 36 38 6 3 14 15 23 17 24 16 25 Ref. 60000 Page 064 AFE48-U P.D. MORENCI FRONT SUSPENSION & MOUNTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 NS NS NS NS NS NS NS Ref. Part No. ED0195 ED2452 WA0363 VN9088 WA1282 WA5668 VN9105 ED2455 TY8125 VW4451 VC2629 H2981 EG1216 EF8391 VN9131 VM0314 VJ3911 AK3761 EG1212 PB2194 TR9993 TD7179 TF1144 WA0052 VD5076 TY8879 TZ8637 PB9958 PB9788 PB9959 WA2892 R1073 ED7916 WA0368 VN9182 WA0404 WA0370 WB0925 WA0405 ED7915 ED7912 TY2149 WA4817 EF2753 EF2754 TF4079 EF3373 EF3374 Description HOUSING CAP, SUSPENSION FLAT WASHER - 3/4" (HARDENED) CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 RING, BACK-UP (1) SEAL, O-RING (1) CAPSCREW - 3/4" - 10NC X 3" - G8 BEARING, UPPER WASHER, SNUBBER NUT PIN, LOCK BALL, STEEL ROD, PISTON BEARING, LOWER CAPSCREW - 3/4" - 10NC X 3 3/4" - G8 PLUG, O-RING OIL, SUSPENSION (5-GALLON CAN) ADDITIVE, OIL (5 GAL CAN) VALVE (SEE INDEX) VALVE, CHARGING (1) VALVE CAP VALVE CORE O-RING - HOUSING O-RING - VALVE STEM GASKET, FLAT PLUG, VENT PLUG, SENSOR SEAL, ROD BUFFER - 15 1/2" (1) SEAL, ROD DOUBLE LIP - 15 1/2" (1) SEAL, WIPER - 12 1/2" (1) PLATE, WARNING SCREW, DRIVE - #6 X .19 KEY, SHEAR FLAT WASHER - 1 1/2" (HARDENED) CAPSCREW - 1 1/2" - 6NC X 6" - G8 NUT - 6NC - G8 FLAT WASHER - 1 3/4" (HARDENED) CAPSCREW - 1 3/4" - 5NC X 14" NUT - 5NC - G8 SPACER RETAINER, PLATE FLAT WASHER (HARDENED) CAPSCREW - 1 1/4" - 12NF X 5" (12 PT HEAD) ARM, STEERING - L.H. ARM, STEERING - R.H. CLAMP BOOT BOOT WIRE NOTE: NS = NOT SHOWN WA3925 DECAL, HYDRAIR EF5480 COVER, PROTECTOR C1602 CAPSCREW - 3/8" - 16NC X 1" DF3042 FLAT WASHER - 3/8" AK3857 NOTE: (1) INCLUDED IN AK3857 SEAL KIT. (QUANTITIES SHOWN ARE ONE SIDE ONLY) 60000 Qty Page 1 1 60 24 4 4 12 1 1 1 1 2 1 1 24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8 1 12 6 6 12 8 4 4 1 14 38 1 1 2 1 1 068 1 1 2 2 1 Page 064 AFE48-U P.D. MORENCI 8 7 6 5 4 3 2 1 Ref. 60145 9 Page 068 AFE48-U P.D. MORENCI VALVE PRESSURE SENSING (EG1212) Item 1 2 3 4 5 6 7 8 9 Ref. Part No. VN9314 EC5931 EG1214 EC5930 DA5832 WA0036 PB9941 VN9335 EG3824 60145 Description Qty RING, SNAP - INTERNAL SPRING BODY, VALVE PISTON PIN O-RING BELLOWS RING, SNAP - INTERNAL SHIM 1 1 1 1 1 1 1 1 1 Page 068 AFE48-U P.D. MORENCI REAR WHEEL & BRAKE GROUP Description REAR BRAKE MOUNTING REAR BRAKE ASSEMBLY (ED6785) PARK BRAKE MNTG & COOLING AIR ADAPTOR PARKING BRAKE ASSEMBLY (EF6160) REAR WHEELS & MOUNTING DRIVE AXLE & MOUNTING REAR WHEEL COOLING (EXHAUST) REAR AXLE & HATCH COVERS REAR SUSPENSION & MOUNTING REAR SUSPENSION ASSEMBLY (EF8363) Ref. TOC-E Qty Page 1 1 1 1 1 1 1 Page 070 072 074 076 078 080 082 084 086 088 069 AFE48-U P.D. MORENCI 8 1 9 3 9 10 2 5 7 Ref. 60014 6 4 Page 070 AFE48-U P.D. MORENCI REAR BRAKE MOUNTING Item Part No. 1 2 3 4 5 ED6785 WA5662 WA5663 EF6174 PC0179 ED3347 BF4081 BF4096 WA1628 SL7740 WA5669 EF9595 WB1030 6 7 8 9 10 Ref. 60014 Description ASSEMBLY, REAR BRAKE (SEE INDEX) SEAL, O-RING SEAL, O-RING CARRIER, SEAL SEAL ASSEMBLY TOOL, INSTALLATION SEAL, TORIC SEAL, RING SEAL, O-RING PIN, ROLL CAPSCREW - 1 1/4" - 7NC X 3 1/2" (12 PT) FLAT WASHER - 1 1/4" (HARDENED) CAPSCREW - 1 1/4" - 7NC X 9" (12 PT) Qty Page 1 1 1 1 1 1 2 1 1 1 27 55 28 Page 072 070 AFE48-U P.D. MORENCI 25 26 1 28 27 25 26 24 2 29 23 21 22 19 20 3 4 5 18 16 17 15 12 8 13 7 14 6 10 10 11 9 Ref. 60002 Page 072 AFE48-U P.D. MORENCI REAR BRAKE ASSEMBLY (ED6785) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS NS Ref. Part No. ED3765 ED3332 PB8835 PB8834 ED3334 PB8864 ED3327 VL1222 VM0317 ED3331 ED3330 ED3329 ED3753 WA5663 ED3343 TY2149 WA5660 PB8863 BF4117 BF4115 BF4116 C1540 VN9057 ED3755 ED3756 ED3349 ED3345 WA5659 WA1589 WA5661 ED3339 D2930 60002 Description Qty PISTON AND HOUSING ASSEMBLY HOUSING, PISTON SEAL SEAL PISTON SPRING GUIDE, SPRING CAPSCREW - 1/2" - 13NC X 5" - G8 PLUG, O-RING DAMPER DISC, STEEL - SEPARATOR DISC, FRICTION ADAPTOR, HUB SEAL, O-RING HUB, BRAKE FLAT WASHER - (HARDENED) CAPSCREW - (12 PT) SEAL ASSEMBLY TOOL, INSTALLATION SEAL, TORIC SEAL, RING LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 3/4" - G8 SHIMS - .020 SHIMS - .010 CARRIER, SEAL PLATE, BACKING FLAT WASHER - SPECIAL (HARDENED) CAPSCREW - 7/8" - 9NC X 3" (12 PT) - G9 SEAL, O-RING ANCHOR, BRAKE CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HD) (1) NOTE: (1) USED FOR ASSEMBLY AND STORAGE ONLY. REMOVE WHEN INSTALLED ON TRUCK. 1 1 1 1 1 12 12 12 1 2 9 10 1 1 1 32 32 1 1 2 1 12 12 18 12 1 1 102 102 2 1 6 Page 072 AFE48-U P.D. MORENCI 1 4 3 13 2 12 11 13 12 5 6 7 12 13 14 8 9 10 2 3 4 Ref. 60025 Page 074 AFE48-U P.D. MORENCI PARK BRAKE MNTG & COOLING AIR ADAPTOR Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. ED4290 ED8794 WA0364 D2781 EF6160 C1542 C1645 WB0505 HA7110 EH0751 EF9573 EF9564 C0312 C1601 EF9576 EF9570 NS Ref. 60025 Description GEAR (1) PLATE, RETAINER (1) FLAT WASHER - 1" (HARDENED) (1) CAPSCREW - 1" - 8NC X 2 3/4" (1) PARKING BRAKE ASSEMBLY (SEE INDEX) (1) LOCKWASHER - 3/4" (1) CAPSCREW - 3/4" - 10NC X 2 1/4" (1) FITTING, O-RING - 90 DEG (1) HOSE (1) WHEEL, MTR & BRAKE ASSEMBLY (1) MOUNTING, COOLING AIR - UPPER - L.H. MOUNTING, COOLING AIR - UPPER - R.H. LOCKWASHER - 3/8" (1) CAPSCREW - 3/8" - 16NC X 3/4" (1) MOUNTING, COOLING AIR - LOWER - L.H. MOUNTING, COOLING AIR - LOWER - R.H. NOTE: (1) REQUIRED FOR ONE SIDE ONLY. Qty Page 1 1 1 1 1 8 8 2 1 1 1 1 25 25 1 1 Page 076 074 AFE48-U P.D. MORENCI 14 1 2 3 13 4 12 9 11 5 10 6 7 Ref. 60019 8 15 Page 076 AFE48-U P.D. MORENCI PARKING BRAKE ASSEMBLY (EF6160) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ref. Part No. ED4280 EF6158 ED5327 EF6157 PB9661 PB9662 WA0360 WA5664 ED4300 ED4276 ED0675 VG7407 WA5665 PB7509 EF6161 VM0314 60019 Description Qty HOUSING HOUSING, PISTON CAP, END PISTON SEAL SEAL FLAT WASHER - 1/2" (HARDENED) CAPSCREW - (12 PT) SPRING, BELLEVILLE DISC, ANCHOR - SEPARATOR DISC, HUB - FRICTION PIN SPRING, COMPRESSION SCREW, BLEEDER ADAPTOR, BLEEDER PLUG, O-RING 1 1 1 1 1 1 12 12 2 3 2 12 12 1 1 1 Page 076 AFE48-U P.D. MORENCI 2 1 5 11 12 2 9 3 4 10 4 5 13 14 15 9 1 11 12 10 6 17 18 19 20 7 14 15 16 2 Ref. 8 60220 Page 078 AFE48-U P.D. MORENCI REAR WHEELS & MOUNTING Item Part No. 1 2 AK4082 AK7754 AK4085 AK8010 AK8013 PB6512 EF0701 EC9962 ED4915 TY2149 WA5691 EC9962 WA5657 PB8882 PB8881 PB8884 VJ8012 WA2670 PB8883 WA4649 C0312 C1547 C1601 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. 60220 Description Qty RIM - 57" X 32" RING, FORGED - 1" X 6.5" RING, FORGED - 1" X 4 3/4" BAND, BEAD SEAT RING, LOCK - 57" O-RING ADAPTOR, RING ASSEMBLY (OUTER) STUD, HEADED RING, ADAPTOR FLAT WASHER (HARDENED) CAPSCREW - 1 1/4" - 12UNF X 8 1/2" (12 PT) STUD, HEADED NUT, FLANGED - 1 1/2" - 12UNF SPUD, DOUBLE PLUG EXTENSION, FLEXIBLE (INNER) HOUSING, CORE CAP, VALVE EXTENSION, FLEXIBLE (OUTER) CLAMP LOCKWASHER - 3/8" FLAT WASHER - 3/8" CAPSCREW - 3/8" - 16NC X 3/4" 1 1 1 1 1 1 1 50 1 51 51 50 100 1 1 1 1 1 1 2 1 1 1 Page 078 AFE48-U P.D. MORENCI 5 3 2 4 31 1 16 31 28 29 14 13 21 5 20 7 6 4 30 19 18 10 9 17 11 22 26 23 27 24 7 15 25 25 Ref. 60120 12 8 6 8 Page 080 AFE48-U P.D. MORENCI DRIVE AXLE & MOUNTING Item Part No. 1 2 3 4 5 6 7 EG9891 WA0366 VN9106 ED6114 ED8778 TY1344 TY7704 WA2957 EG3028 EG3033 EG3026 PB6612 ED4952 VN9179 VL2993 EG3027 ED8736 WB1059 C1541 VN9139 PB0027 VN9351 ED6521 MM0173 MM0697 TY2734 MM0474 MM0012 EF3368 VN3275 TX8110 WA4830 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 NS NS NS NS NS NS NS NS NS NS Ref. VL4462 VH9969 C0312 C1521 AK3850 AK3852 60120 Description Qty HOUSING, AXLE FLAT WASHER - 1 1/4" (HARDENED) CAPSCREW - 1 1/4" - 7NC X 3" - G8 EYE, PIVOT (1) BAR, ANTI-SWAY (2) RETAINER, BEARING RING, COVER CLAMP SPACER (3) PIN, PIVOT (3) CARRIER, BEARING (1) BEARING (1)/(3) SLEEVE (3) CAPSCREW - 3/4" - 10NC X 6" - G8 LOCKNUT - 3/4" - G8 PLATE, LOCKING (3) HOSE CAPSCREW - 12 POINT (3) LOCKWASHER - 5/8" (3) CAPSCREW - 5/8" - 11NC X 4" (3) BUSHING, BALL (2)/(4) RING, RETAINER (2)/(4) PIN, BEARING (4) CAPSCREW - M20 X 2.50 X 2.00 (4) NUT - M20 (4) SPACER (4) LOCKWASHER - M16 CAPSCREW - M16 X 2.00 X 25 FLAT WASHER (HARDENED) CAPSCREW - 1 1/4" - 7NC X 5 1/2" - G8 SLEEVE - PIN ANTI-SWAY BAR (4) CLAMP, T-BOLT NOTE: NS = (NOT SHOWN) WIRE, GROUND WELD STUD - 3/8" - 16NC X 3/4" LOCKWASHER - 3/8" NUT - 3/8" NOTE: (1) INCLUDED IN EG3029 PIVOT EYE ASSEMBLY. (2) INCLUDED IN ED8779 ANTI-SWAY BAR W/BEARINGS ASSEMBLY. (3) INCLUDED IN AK3850 DRIVE PIN KIT. (4) INCLUDED IN AK3852 PANHARD ROD PIN KIT. 1 24 24 1 1 2 2 2 2 1 1 1 1 8 8 1 1 4 3 3 2 4 2 2 2 4 2 2 70 70 2 4 1 2 2 2 Page 080 AFE48-U P.D. MORENCI 10 9 6 5 4 5 6 8 1 2 3 7 11 12 13 14 15 Ref. 60074 Page 082 AFE48-U P.D. MORENCI REAR WHEEL COOLING (EXHAUST) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ref. Part No. EG9757 TR6008 VN9743 EF9558 C0312 C1601 EF9598 EF9590 HA0750 WB0252 HA7165 WB0556 WB0374 WB0505 HA5579 60074 Description Qty TUBE FLAT WASHER - 1/2" NUT - 1/2" (WINGED) TUBE LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 3/4" COVER WRAPPER, INNER HOSE FITTING - 90 DEG HOSE FITTING, TEE FITTING - 90 DEG FITTING - 90 DEG HOSE 1 6 4 1 24 24 2 1 1 1 1 1 1 1 1 Page 082 AFE48-U P.D. MORENCI 15 17 18 19 20 16 15 14 13 16 15 14 13 10 9 12 11 10 11 12 8 1 2 3 5 4 6 7 8 Ref. 60073 Page 084 AFE48-U P.D. MORENCI REAR AXLE & HATCH COVERS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. Part No. EF9546 PB1006 SP8417 TD1548 TD1809 TK7738 TY2733 TY2732 TY2731 VC4899 WA0360 C2303 EF0706 EF6612 TC1231 TG5720 EG0556 EG0557 C1547 TD0789 60073 Description Qty COVER, HATCH KIT, LATCH/KEEPER FLAT WASHER - 1/4" CAPSCREW - 1/4" - 20NC X 5/8" CAPSCREW - 1/4" - 20NC X 3/4" SHIM PAD, TAPPED MOUNTING, EAR (LOWER) MOUNTING, EAR (UPPER) FLAT WASHER - 1/2" (COPPER) FLAT WASHER - 1/2" (HARDENED) PIN, COTTER PLATE, COVER GASKET LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1" PLATE, COVER GASKET FLAT WASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 3/4" 1 1 6 4 2 2 1 1 1 2 2 2 2 2 14 12 1 1 3 2 Page 084 AFE48-U P.D. MORENCI 1 10 10 9 7 5 8 6 4 3 2 1 Ref. 60026 Page 086 AFE48-U P.D. MORENCI REAR SUSPENSION & MOUNTING Item Part No. 1 EG3061 EF8363 PB8931 VN9353 ED4953 MM0735 MM0697 MM0474 MM0012 ED4954 ED7944 2 3 4 5 6 7 8 9 10 NS NS NS NS Ref. Description SUSPENSION - REAR ASSEMBLY SUSPENSION - REAR (SEE INDEX) BUSHING, BALL (1) RING, SNAP (1) PIN, BEARING (1) CAPSCREW - M20 X 2.5 (1) LOCKNUT - M20 LOCKWASHER - M16 (1) CAPSCREW - M16 X 2.00 X 25 SLEEVE, PIN (1) SPACER (1) NOTE: NS = NOT SHOWN WA3925 DECAL, HYDRAIR AK3851 NOTE: (1) INCLUDED IN AK3851 REAR SUSP PIN KIT. (QUANTITIES SHOWN ARE FOR ONE SIDE ONLY) 60026 Qty Page 1 1 2 4 2 2 2 4 4 4 4 088 1 1 Page 086 AFE48-U P.D. MORENCI 9 11 14 17 11 10 13 9 18 11 10 12 19 9 15 16 28 8 12 27 20 7 6 21 22 23 24 26 5 25 4 3 2 1 Ref. 60027 Page 088 AFE48-U P.D. MORENCI REAR SUSPENSION ASSEMBLY (EF8363) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS NS Ref. Part No. Description Qty ED3633 WA0362 VM4571 ED0183 H2981 EG1221 VN6801 TY8475 WA0720 C0312 C1602 TY8879 ED3641 VZ4269 PB2194 TD7179 TR9993 TF1144 WA0052 VD5076 ED3640 TZ8637 TZ9093 VF4319 WA0106 WA1281 WA2892 R1073 VJ5925 AK3761 PB7976 PB8564 PB8867 AK3856 HOUSING FLAT WASHER - 3/4" (HARDENED) CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 BEARING, BRONZE BALL, STEEL BEARING, BRONZE CAPSCREW - 3/4" - 10NC X 3 1/2" (SCKT HD) SHIELD FLAT WASHER - 3/8" (HARDENED) LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1" VENT, PLUG PISTON GUARD, VALVE CHARGING VALVE ASSEMBLY (1) CORE, VALVE CAP O-RING O-RING GASKET - FLAT PROTECTOR PLUG PLUG, VENT PLUG, BLEEDER SEAL, O-RING (1) RING, BACKER (1) PLATE, WARNING SCREW, DRIVE - #6 OIL, SUSPENSION (5 GAL CAN) - ARCTIC ADDITIVE, OIL (5 GAL CAN) SEAL, BUFFER (1) SEAL, DOUBLE LIP (1) SEAL, WIPER (1) NOTE: (1) INCLUDED IN AK3856 SEAL KIT. (QUANTITIES SHOWN ARE FOR ONE SIDE ONLY) 1 12 12 1 2 1 24 2 10 11 12 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 8 3 1 1 1 1 1 60027 Page 088 AFE48-U P.D. MORENCI STEERING SYSTEM Description STEERING COLUMN & CONTROL VALVE INSTL STEERING COLUMN ASSEMBLY - 2 (SM2470) STEERING COLUMN AND LEVER ASSEMBLY RETARDER LEVER ASSEMBLY (EF7730) STEERING CONTROL UNIT (PB9881) STEERING ARMS & LINKAGE STEERING CYLINDER PIPING STEERING CYLINDER ASSEMBLY (ED4617) STEERING ACCUMULATOR ASSEMBLY (ED3830) STEERING SYSTEM PIPING - 5 FLOW AMPLIFIER (PB9992) BLEEDDOWN MANIFOLD VALVE ASSM (PC0235) Ref. TOC-F Qty Page 1 1 1 1 1 1 Page 090 092 094 096 098 100 102 104 106 108 112 114 089 AFE48-U P.D. MORENCI 13 3 14 2 1 13 15 4 4 1 5 6 7 8 12 11 10 Ref. 60091 9 10 16 Page 090 AFE48-U P.D. MORENCI STEERING COLUMN & CONTROL VALVE INSTL Item Part No. 1 2 3 4 PB8234 VE3184 PB6846 EF2632 VL0954 VH5019 VH2586 VZ4843 SM2470 PB7022 MM0350 MM0379 TK9875 R6366 SM1018 TG5720 TC1231 WA4726 MM0471 MM0604 SM0926 SM1088 SM1086 TX7829 PB9881 5 6 7 8 9 10 11 12 13 14 15 16 Ref. 60091 Description STEERING WHEEL ASSEMBLY RING, LOCKING BUTTON, HORN STEERING COLUMN ASSEMBLY HOUSING WIRING HARNESS PINS PIN, CONNECTOR RING, TERMINAL TYRAP STEERING COLUMN (SEE INDEX) SWITCH, TURN SIGNAL MACHINE SCREW - M5 - 16 WASHER (EXTERNAL TOOTH) SHAFT, STEERING FITTING, GREASE MOUNT, STEERING CONTROL VALVE CAPSCREW - 3/8" - 16NC X 1" LOCKWASHER - 3/8" FLAT WASHER - 3/8" (HARDENED) LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 20 SCREW, METRIC PLATE, RETAINER - R.H. PLATE, RETAINER - L.H. SEAL, STEERING COLUMN VALVE, STEERING CONTROL Qty Page 1 1 1 1 1 8 1 1 1 1 2 2 1 1 1 4 4 12 8 8 4 1 1 1 1 Page 092 090 AFE48-U P.D. MORENCI 7 6 5 4 2 3 2 1 8 9 10 11 12 13 Ref. 60092 Page 092 AFE48-U P.D. MORENCI STEERING COLUMN ASSEMBLY - 2 (SM2470) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 NS NS NS NS NS NS NS Ref. Part No. Description Qty VE4299 COVER VE4300 COVER, UPPER (1) VE4301 COVER, LOWER (1) ROD & PAWL ASSEMBLY (2) BRUSH, HORN (3) VE4303 SPRING VE4304 COVER ASSEMBLY (4) VE4305 NUT BF0027 ROD, LEVER (5) STOP TILT (6) VE8810 BOLT, TILT (7) VE4309 BRACKET, MOUNT VE4310 CAPSCREW - 3/8" - 16NF VE4311 LOCKWASHER BF2070 NOTE: (1) INCLUDED IN BF2070 KIT. BF2073 (2) INCLUDED IN BF2073 ROD & PAWL KIT. BF2074 (3) INCLUDED IN BF2074 HORN BRUSH KIT. BF2069 (4) INCLUDED IN BF2069 COVER ASSM KIT. BF2072 (5) INCLUDED IN BF2072 TILT LEVER KIT. BF2071 (6) INCLUDED IN BF2071 TILT STOP KIT. BF2068 (7) INCLUDED IN BF2068 TILT BOLT KIT. 60092 1 1 1 1 1 1 1 1 1 1 2 1 4 4 1 1 1 1 1 1 1 Page 092 AFE48-U P.D. MORENCI 3 1 Ref. 60067 4 2 Page 094 AFE48-U P.D. MORENCI STEERING COLUMN AND LEVER ASSEMBLY Item Part No. 1 2 3 4 EF7730 SM2470 R2634 VJ0702 Ref. Description LEVER, RETARDER (SEE INDEX) COLUMN, STEERING (SEE INDEX) LOCKWASHER - #10 (EXT TOOTH) CAPSCREW (SPECIAL) 60067 Qty Page 1 1 2 2 096 092 Page 094 AFE48-U P.D. MORENCI 2 3 1 4 5 6 7 8 9 10 11 Ref. 50095 Page 096 AFE48-U P.D. MORENCI RETARDER LEVER ASSEMBLY (EF7730) Item 1 2 3 4 5 6 7 8 9 10 11 Ref. Part No. PB9120 EF6164 EF7729 EF7727 WA6186 WA6188 WA6185 WA6187 VE7562 R2634 VJ0702 50095 Description Qty HANDLE LEVER SHAFT BRACKET WASHER, TONGUED SPRING, DISC WASHER, TANGED LOCKNUT KIT, POTENTIOMETER LOCKWASHER - #10 EXT TOOTH CAPSCREW - SOCKET HD - #10 - 24NC X 1 1/4" 1 1 1 1 1 1 1 1 1 2 2 Page 096 AFE48-U P.D. MORENCI 1 2 5 6 7 2 8 3 4 2 10 11 12 9 13 14 15 13 15 13 16 17 18 19 20 21 Ref. 60104 Page 098 AFE48-U P.D. MORENCI STEERING CONTROL UNIT (PB9881) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NS NS VE4064 VE3080 VE3081 VE3082 BF3031 VE3083 VE3084 VE3085 BF3032 BF1287 VE4069 BF3033 VE4071 BF3034 BF3035 VE3091 Ref. Description Qty SEAL, DUST (1) HOUSING/SPOOL/SLEEVE BALL - 8.5 MM/0.33" BUSHING, THREADED O-RING (1) BEARING ASSEMBLY RING CROSS PIN SPRING SET SHAFT, CARDAN O-RING (1) PLATE, INTERMED O-RING (1) PLATE, DISTRIBUTOR SET, GEAR WHEEL COVER, END WASHER (1) BF3036 CAPSCREW, WITH PIN (SPECIAL) BF3037 CAPSCREW NAME PLATE (2) DRIVE SCREW (2) BF3038 NOTE: (1) INCLUDED IN VE3095 SEAL KIT. (2) NOT SERVICED SEPARATELY. 60104 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7 1 6 1 1 Page 098 AFE48-U P.D. MORENCI 24 20 21 12 23 23 16 17 15 26 28 27 26 15 25 22 19 18 16 14 12 3 4 2 16 5 14 12 7 11 8 19 20 10 9 21 18 15 17 13 12 6 15 17 13 29 1 Ref. 60034 Page 100 AFE48-U P.D. MORENCI STEERING ARMS & LINKAGE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS NS NS Ref. Part No. ED0575 EB8801 ED0573 ED0572 VN9140 VL2993 PB8945 ED3846 C1540 C1613 TG3397 ED7913 EF3387 EG1106 TY2239 WB0926 VH8186 PB8945 ED3846 C1540 C1613 ED6520 ED7914 ED5913 ED5912 EF2753 EF2754 WA4817 ED7912 TY2149 ED4617 AK3881 AK3882 60034 Description TIE ROD ASSEMBLY ROD, TIE ROD END, THREADED - L.H. ROD END, THREADED - R.H. CAPSCREW - 3/4" - 10NC X 4" - G8 LOCKNUT - 3/4" - G8 BUSHING, BALL (1)/(2) RETAINER LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" ADAPTOR (LUB HOLE) SPACER (1)/(2) WASHER - (HARDENED) (1)/(2) PIN (1) RETAINER (1)/(2) CAPSCREW - 1" - 8NC X 10 1/2" - G8 (1)/(2) LOCKNUT - 1" - G8 (1)/(2) BUSHING, BALL RETAINER LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" PIN (2) SLEEVE, BRACKET - STEERING CYLINDER (2) MOUNT, STEERING CYLINDER - L.H. MOUNT, STEERING CYLINDER - R.H. ARM, STEERING - L.H. ARM, STEERING - R.H. CAPSCREW - 1 1/4" 7NC X 5" (12 PT) PLATE, RETAINER FLAT WASHER - (HARDENED) STEERING CYLINDER ASSEMBLY (SEE FIG 60018) NOTE: (1) INCLUDED IN AK3881 TIE ROD AND STEERING PIN KIT. (2) INCLUDED IN AK3882 STEERING CYL PIN KIT. Qty Page 1 1 1 1 4 4 2 2 16 16 2 12 4 4 8 6 6 2 2 16 16 2 4 1 1 1 1 38 1 14 2 1 104 1 Page 100 AFE48-U P.D. MORENCI 1 2 10 12 11 17 10 15 16 18 19 13 10 14 1 2 12 20 6 5 1 2 4 3 6 8 5 4 3 7 5 6 4 3 9 Ref. 60077 Page 102 AFE48-U P.D. MORENCI STEERING CYLINDER PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. Part No. HA2185 HA6241 C1603 C0312 TF8077 VG9097 EC1426 WA4855 PB8899 WB0599 WB0378 HA7270 WB0522 TZ5901 PB6528 PB6041 TF8481 TC1231 TC1233 WA4710 60077 Description Qty HOSE HOSE CAPSCREW - 3/8" - 16NC X 1 1/4" LOCKWASHER - 3/8" CLAMP, SPLIT FLANGE O-RING - #219 TUBE FITTING - 90 DEG CLAMP ASSEMBLY FITTING, O-RING - STRAIGHT FITTING - 90 DEG HOSE FITTING, O-RING - 90 DEG MANIFOLD COUPLING, DIAGNOSTIC CAP, DUST CAPSCREW - 3/8" - 16NC X 4" LOCKWASHER - 3/8" NUT - 3/8" - 16NC CLAMP, HYDRAZORB - 1 1/2" 2 2 24 24 12 6 2 2 2 5 1 2 1 1 2 2 2 4 2 2 Page 102 AFE48-U P.D. MORENCI 10 7 11 12 9 6 8 13 14 17 5 18 2 3 4 1 15 16 Ref. 60018 Page 104 AFE48-U P.D. MORENCI STEERING CYLINDER ASSEMBLY (ED4617) Item Part No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NS ED4611 VZ1988 VZ1987 ED3847 VL7694 ED4609 ED4602 TD8516 VM4571 ED3850 PB8937 PB9517 PB9518 WA1436 WA0436 C1613 C1540 ED3846 PB8945 AK3853 Ref. 60018 Description Qty STEERING CYLINDER ASSEMBLY BEARING (1) SEAL (1) PISTON LOCKNUT - 1 3/4" - 5NC (1) HOUSING, CYLINDER GLAND CAPSCREW - 3/4" - 10NC X 3 1/2" - G8 CAPSCREW - 3/4" - 10NC X 2 1/2" - G8 ROD WIPER, ROD (1) SEAL, ROD (1) BEARING, ROD (1) BACKUP, RING (1) O-RING (1) CAPSCREW - 1/2" - 13NC X 1 1/4" LOCKWASHER - 1/2" RETAINER BUSHING, BALL NOTE: (1) INCLUDED IN AK3853 STEERING CYL REBUILD KIT. 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 16 16 2 2 1 Page 104 AFE48-U P.D. MORENCI 9 16 13 10 11 12 14 15 4 7 5 8 18 6 17 1 Ref. 60017 2 3 4 5 Page 106 AFE48-U P.D. MORENCI STEERING ACCUMULATOR ASSEMBLY (ED3830) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ref. Part No. ED3828 VM0313 VM0319 WA2988 R1073 TZ0452 TJ1304 PB6708 WA0265 WA1265 EC2252 PB2194 TR9993 TD7179 WA0052 TF1144 VD5076 TV1294 VN9014 C0312 TY5888 VM0314 60017 Description Qty HOUSING PLUG PLUG PLATE, WARNING SCREW, DRIVE - #6 PISTON RING, SEAL BEARING SEAL, O-RING BACKER, O-RING GLAND VALVE, CHARGING CAP CORE, VALVE O-RING - VALVE STEM O-RING - HOUSING GASKET, FLAT GUARD CAPSCREW - 3/8" - 16NC X 5/8" LOCKWASHER - 3/8" DECAL, WARNING PLUG 1 1 1 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 Page 106 AFE48-U P.D. MORENCI 76 75 44 73 44 12 36 20 19 18 17 48 47 46 17 18 19 20 43 1 7 2 26 42 25 36 32 33 34 30 35 49 37 38 39 40 41 52 51 11 56 13 56 50 46 47 57 58 27 12 53 54 24 9 18 59 60 62 61 58 57 47 46 28 10 56 71 75 70 11 22 6 8 21 9 72 7 2 55 78 79 4 12 13 15 5 16 27 14 3 23 29 65 69 30 77 45 31 32 24 Ref. 60185 36 66 67 64 80 63 73 68 25 26 70 55 75 76 74 Page 108 AFE48-U P.D. MORENCI STEERING SYSTEM PIPING - 5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Ref. Part No. HA7071 HA7570 HA6227 WB0549 VM0314 WB0524 PC0235 WB0600 HA4416 HA7423 HA7424 HA6343 HA6763 HA7270 PB9992 WB0574 C1609 C5775 TF3237 VG9096 EG7185 WB0602 WB0601 HA7449 HA5344 HA3278 HA6619 WB0378 SR7215 WA0360 C1540 C1523 TC6058 C1614 WB0522 WB0599 MM0086 MM0706 MM0474 MM0181 EC3036 WA4710 EG0564 VM0319 WB0586 C1603 C0312 WA0720 PB7056 VE4205 VE1750 VE4206 VE3431 VE4207 VE3434 VE3435 VE0731 WB0581 MM0601 MM0470 EG1119 WB0537 WB0510 60185 Description HOSE HOSE HOSE FITTING, O-RING - 45 DEG PLUG, O-RING FITTING, O-RING - 90 DEG VALVE, BLEEDDOWN (SEE INDEX) FITTING, O-RING - STRAIGHT HOSE HOSE HOSE HOSE HOSE HOSE FLOW AMPLIFIER (SEE INDEX) FITTING, O-RING - STRAIGHT CAPSCREW - 7/16" - 14NC X 1 1/2" LOCKWASHER - 7/16" CLAMP, SPLIT FLANGE O-RING TUBE FITTING, O-RING - STRAIGHT FITTING, O-RING - STRAIGHT HOSE HOSE HOSE HOSE FITTING - 90 DEG CAPSCREW - 1/2" - 13NC X 7 1/2" FLAT WASHER - 1/2" HARDENED LOCKWASHER - 1/2" NUT - 1/2" - 13NC CLAMP - 1 1/2" CAPSCREW - 1/2" - 13NC X 1 1/2" FITTING, O-RING - 90 DEG FITTING, O-RING - STRAIGHT CAPSCREW - M16 X 2.00 X 60 FLAT WASHER - M16 HARDENED LOCKWASHER - M16 NUT - M16 CLAMP HALF CLAMP, HYDRA-ZORB - 1 1/2" TUBE PLUG, O-RING FITTING, O-RING - STRAIGHT CAPSCREW - 3/8" - 16NC X 1 1/4" LOCKWASHER - 3/8" FLAT WASHER - 3/8" HARDENED HIGH PRESSURE FILTER ASSEMBLY HEAD ASSEMBLY KIT, SEAL INDICATOR, 24V DC KIT, SEAL HOUSING PLUG O-RING ELEMENT - 7 MICRON FITTING, O-RING - STRAIGHT CAPSCREW - M8 X 1.25 X 70 LOCKWASHER - M8 BLOCK, MANIFOLD FITTING, O-RING - 45 DEG FITTING, O-RING - 90 DEG Qty Page 1 1 1 1 2 1 1 2 1 1 1 2 1 2 1 1 8 8 4 2 1 1 2 1 1 1 1 1 2 3 2 3 2 1 1 3 8 8 8 8 4 1 1 1 2 16 16 4 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 Page 114 112 108 AFE48-U P.D. MORENCI STEERING SYSTEM PIPING - 5 Item 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Ref. Part No. WB0584 TF8077 VG9097 C1608 PB1255 WA4850 ED3830 HA6198 WB1065 PC0008 WB1064 PB9030 MM0589 WA4710 WB0583 WA5658 PC0016 HA6717 MM0469 WB0384 WA2567 WB0585 PB6528 PB6041 WB0387 60185 Description Qty Page FITTING, O-RING - STRAIGHT CLAMP, SPLIT FLANGE O-RING CAPSCREW - 7/16" - 14NC X 1" FLAT WASHER - 7/16" HARDENED FITTING ACCUMULATOR ASSEMBLY (SEE INDEX) HOSE FITTING, O-RING (SWIVEL) VALVE, CHECK CAPSCREW - FITTING FILTER ASSEMBLY (SEE INDEX) CAPSCREW - M6 X 1.00 X 60 CLAMP FITTING, ADAPTOR FITTING, SWIVEL ADAPTOR VALVE, SOLENOID HOSE LOCKWASHER, M6 FITTING, TEE NUT, FITTING CAP ADAPTOR, FITTING COUPLING, DIAGNOSTIC CAP, DUST FITTING, TEE 3 6 3 3 3 1 2 1 1 1 1 1 2 2 2 1 1 1 2 3 2 1 1 1 1 Page 106 372 108 AFE48-U P.D. MORENCI 23 29 21 11 28 12 24 31 7 10 8 31 13 2 24 14 28 29 38 20 4 15 23 22 5 30 19 39 6 1 10 10 37 33 26 21 25 8 2 34 7 27 36 16 35 3 14 1 13 18 32 10 12 9 11 10 17 Ref. 35461 Page 112 AFE48-U P.D. MORENCI FLOW AMPLIFIER (PB9992) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 NS NS NS NS VE4146 VE4147 VE4148 VE4149 VE4150 VE4151 VE4152 VE4153 VE4154 Ref. VE4155 VE4156 VE4157 VE4158 VE4159 VE4160 VE4181 VE4182 VE4163 VE4164 VE7274 VE4166 VE4167 VE4168 VE4169 VE4170 VE4171 VE4172 VE4173 VE4174 VE4175 VE4176 VE4177 VE4178 VE7275 VE4180 VE4183 Description Qty O-RING (1) O-RING (1) O-RING (1) O-RING (1) SEAL (1) SEAL (1) O-RING (1) O-RING (1) O-RING (1) HOUSING/SPOOLS (2) SCREW WASHER, SPRING SCREW WASHER, SPRING COVER COVER SPRING SPRING VALVE, RELIEF PLUG VALVE ASSEMBLY STOP STOP CONTROL, SPRING DRIVE SCREW (2) NAME PLATE (2) ORIFICE SPRING SPRING SPRING ORIFICE ORIFICE ORIFICE VALVE, CHECK PLUG WASHER PLUG (2) PLUG VALVE NOTE: (1) INCLUDED IN VE4183 SEAL KIT. (2) HOUSING, AMPLIFIER STAGE, PRIORITY VALVE SPOOL AND DIRECTIONAL SPOOL ARE NOT SERVICED SEPARATELY. 35461 4 4 2 4 4 1 2 2 1 1 2 2 16 16 1 1 1 1 2 1 2 2 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1 Page 112 AFE48-U P.D. MORENCI 7 8 5 4 6 5 4 1 11 3 2 10 12 9 10 Ref. 60184 Page 114 AFE48-U P.D. MORENCI BLEEDDOWN MANIFOLD VALVE ASSM (PC0235) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 NS NS VALVE, MANIFOLD (1) VE3836 BOSS PLUG, O-RING VE3834 BOSS PLUG, O-RING VE3841 BOSS PLUG, O-RING VE3835 VALVE, SOLENOID - N.C. VE3838 VALVE, RELIEF VE3839 VALVE, CHECK VE3840 PISTON VE3833 VALVE, RELIEF PB5916 VALVE, CHECK VM0314 PLUG, O-RING (2) VM0319 PLUG, O-RING (2) NOTE: (1) NOT SERVICED SEPARATELY. (2) NOT INCLUDED IN ASSEMBLY. Ref. 60184 Description Qty 1 1 1 2 1 1 1 1 1 1 1 1 Page 114 AFE48-U P.D. MORENCI CAB GROUP Description CAB ASSEMBLY (SM2948) CAB ASSEMBLY - 1 (SM2948) DOOR ASSM L.H. - SM2748 R.H. - SM2749 OPERATOR'S SEAT OPERATOR'S SEAT ASSEMBLY (PB8649) OPERATOR'S SEAT ASSEMBLY - 1 (PB8649) OPERATOR'S SEAT ASSEMBLY - 2 (VE8861) OPERATOR'S SEAT ASSEMBLY - 3 (VE8861) SEAT SUSPENSION ASSEMBLY (VE8864) SEAT CONTROL VALVE PASSENGER SEAT INSTALLATION OPERATOR CONTROLS & OVERHEAD PANEL OVERHEAD DASH MODULE INSTRUMENT PANEL ASSEMBLY D.I.D. PANEL INSTALLATION & COVER HEATER HOSE PIPING AIR CONDITIONER PIPING & INSTALLATION AIR CONDITIONER COMPRESSOR INSTL HEATER PIPING & INSTALLATION HEATER/AIR CONDITIONER ASSM - 2 (SM5270) WINDSHIELD WIPER INSTALLATION WINDSHIELD WASHER INSTALLATION Ref. TOC-G Qty Page 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 116 118 120 124 126 128 130 132 134 136 138 140 142 146 150 152 154 156 158 160 164 166 Page 115 AFE48-U P.D. MORENCI 2 3 1 4 5 6 26 7 25 9 10 17 18 24 23 22 8 11 12 21 20 19 19 20 Ref. 60209 13 16 15 14 17 18 27 28 Page 116 AFE48-U P.D. MORENCI CAB ASSEMBLY (SM2948) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS NS NS NS NS NS NS NS Ref. Part No. PB8205 PB8211 VZ1912 PB8206 PB8207 VZ1912 Description LIGHT, BRAKE - RED LENS, RED BULB LIGHT, RETARD - AMBER LENS, AMBER BULB WIPER, WINDSHIELD (SEE FIG 60100) SM2052 EYE, LIFTING VN9039 CAPSCREW - 1/2" - 13NC X 1 1/4" TR5445 LOCKWASHER - 1/2" SM2898 GLASS, REAR - L.H. SM2748 DOOR ASSEMBLY - L.H. (SEE FIG 55240) PB8734 WINDOW ASSEMBLY SM2265 GLASS SM2017 BAR, TAPPED (STRIKER) 1139538C1 BOLT SM2877 GLASS, FRONT - L.H. SM0464 COVER, ACCESS ED0108 SEAL, STRIP ED0109 SEAL, STRIP MM0595 CAPSCREW - M8 X 1.25 X 30 MM0470 LOCKWASHER - M8 WA5653 MACHINE SCREW - 1/4" X 1/2" VD4460 LOCKNUT - 1/4" - 20NC SM0190 HINGE, ACCESS COVER SM0189 COVER, HINGED PB7001 FILTER, AIR ED0110 SEAL, STRIP ED0112 SEAL, STRIP SM2899 GLASS, WINDSHIELD SM4377 CHANNEL, RUBBER MM0074 CAPSCREW - M24 X 2.50 X 70 0164332460 FLAT WASHER NOTE: NS = NOT SHOWN TY0317 FIRE EXTINGUISHER W/FENDER BRACKETS (1) PB2849 EXTINGUISHER, FIRE PB2850 BRACKET H8524 CAPSCREW - 3/8" - 16NC X 5/8" C0312 LOCKWASHER - 3/8" NOTE: (1) INCLUDED IN TY0317 MANUAL FIRE EXTINGUISHER OPTION. 60209 Qty Page 1 1 1 1 1 1 2 4 12 12 1 1 1 1 2 2 1 1 1 2 13 13 7 7 1 1 1 1 2 1 1 32 32 164 120 1 1 1 3 3 Page 116 AFE48-U P.D. MORENCI 4 1 2 3 7 8 5 6 16 13 17 14 15 9 12 13 14 10 11 24 20 23 18 19 21 22 25 Ref. 55088 Page 118 AFE48-U P.D. MORENCI CAB ASSEMBLY - 1 (SM2948) Item Part No. 1 2 3 SM1094 SM2045 VE5837 VE8635 VE8636 VZ1912 SM2879 SM2749 PB8734 SM2265 SM2839 MM0027 MM0469 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NS NS NS NS NS NS Ref. Description GLASS, REAR CHANNEL, RUBBER LIGHT, DOME LENS, PLASTIC SWITCH BULB, 24 VOLT GLASS, FRONT - R.H. DOOR ASSEMBLY - R.H. (SEE FIG 55240) WINDOW ASSEMBLY GLASS PLATE, CONNECTOR (SEE FIG 60122) CAPSCREW - M6 X 1.00 X 25 LOCKWASHER - M6 (NOT USED THIS APPLICATION) MM0036 CAPSCREW - M10 X 1.50 X 20 MM0471 LOCKWASHER - M10 SM2189 PLATE, ACCESS - L.H. FLOOR SM0991 PLATE, FRONT ACCESS - BRAKE & STEERING PIPING SM0992 PLATE, REAR ACCESS - BRAKE & STEERING PIPING MM0595 CAPSCREW - M8 X 1.25 X 30 MM0470 LOCKWASHER - M8 SM2167 STRAP, DOOR CHECK SM2165 BRACKET, DOOR STRAP MM0364 MACHINE SCREW - M8 X 1.75 X 20 SM2168 BOLT, PLAIN DRILLED SM2322 CLIP, HAIR PIN SM2582 SEAL, INNER DOOR NOTE: NS = NOT SHOWN SM2348 LENS, VISOR SM2342 MOUNT SM2339 MOUNT, LENS SM0926 SCREW 31046R1 CAPSCREW - M6 X 20 55088 Qty Page 1 1 1 1 1 1 1 1 1 1 1 8 8 120 274 12 12 1 1 1 14 14 2 4 8 4 4 2 2 1 2 10 5 Page 118 AFE48-U P.D. MORENCI 13 29 39 22 28 21 31 12 24 40 23 16 14 2 30 3 15 19 20 33 25 1 35 34 36 5 8 4 37 38 17 38 26 6 9 18 32 18 11 27 10 7 9 8 Ref. 55240 9 Page 120 AFE48-U P.D. MORENCI DOOR ASSM Item Part No. 1 SM2744 SM2745 SM2740 SM2741 BF3137 BF4508 SM2738 SM2739 SM3010 SF9896 SL9490 SM2294 SM2299 31127R1 SM2302 SM2300 SM2544 SM2271 SM2423 SM2264 SM2263 SM2274 SM2297 MM0583 MM0375 TC1234 TG9225 TC1234 SD4235 SM2354 SM2355 SM2256 MM0581 SM2301 SM2548 2048889R1 SM2405 31154R1 31045R1 SM2255 SM2258 SM2257 VN2882 TV6025 MM0469 SM2402 BF3296 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Ref. 55240 L.H. - SM2748 R.H. - SM2749 Description PANEL ASSEMBLY - L.H. PANEL ASSEMBLY - R.H. REGULATOR, POWER - L.H. REGULATOR, POWER - R.H. MOTOR - R.H. MOTOR - L.H. PANEL, INSIDE DOOR - L.H. PANEL, INSIDE DOOR - R.H. HARNESS DISCONNET, KNIFE GROMMET, RUBBER COVER, ACCESS BRACKET, WINDOW LIFT CAPSCREW - M6 X 12 GASKET BUSHING - MOUNTED IN GLASS HINGE DOOR - L.H. DOOR - R.H. KNOB LEVER LATCH, DOOR - R.H. LATCH, DOOR - L.H. CAPSCREW - M6 X 1.00 X 25 LOCKWASHER - M6 (EXT TOOTH) CAPSCREW - 3/8" - 16NC X 3/4" LOCKNUT - 3/8" CAPSCREW - 1/4" - 20NC X 3/4" LOCKWASHER - 1/4" (EXT TOOTH) SCREW - #10 LOCKNUT - #10 KEYS - DOOR HANDLE CAPSCREW - M6 X 1.00 X 1 1/2" GASKET, OUTER - BEHIND GLASS SEAL, DOOR - SIDES TRIM, WINDOW FRAME SEAL, LOWER WINDOW CAPSCREW - M8 X 12 (HINGE TO DOOR) BOLT - M6 X 16 HANDLE, DOOR SPACER, HANDLE SPACER, HANDLE NUT, JAM CAPSCREW - 1/4" - 20NC X 1 1/2" LOCKWASHER - M6 SEAL, DOOR SEAL, FELT WINDOW TRACT Qty uom 1 1 1 1 1 1 1 1 2 2 1 1 1 15 2 2 2 1 1 2 1 1 1 2 17 1 1 4 4 1 1 1 1 1 2 AS REQUIRED 1 10 2 1 1 1 1 1 3 1 AS REQUIRED Page 120 AFE48-U P.D. MORENCI 1 5 4 3 2 6 Ref. 41027 7 8 9 10 Page 124 AFE48-U P.D. MORENCI OPERATOR'S SEAT Item 1 2 3 4 5 6 7 8 9 10 Ref. Part No. PB8649 TD0794 WA4725 SC4174 TD1684 WB1089 WA4727 TD0795 EG4511 TD2186 41027 Description Qty SEAT ASSEMBLY CAPSCREW - 5/16" - 18NC X 3/4" FLAT WASHER - 5/16" LOCKWASHER - 5/16" NUT - 5/16" - 18NC CAPSCREW - 7/16" - 20NF X 1 1/2" G8 FLAT WASHER - 7/16" LOCKWASHER - 7/16" HARNESS, SEAT GROMMET 1 4 4 4 4 2 2 2 1 1 Page 124 AFE48-U P.D. MORENCI 1 2 5 3 10 4 8 7 6 9 11 Ref. 50074 Page 126 AFE48-U P.D. MORENCI OPERATOR'S SEAT ASSEMBLY (PB8649) Item 1 2 3 4 5 6 7 8 9 10 11 NS NS Ref. Part No. Description Qty VE2962 HEADREST VE8737 FERREL, PLASTIC BLACK VE8728 KIT, ARMREST - R.H. (2) VE4592 ARMREST - R.H. KIT, MOUNTING HARDWARE (1) VE8727 KIT, ARMREST - L.H. (2) VE4591 ARMREST - L.H. KIT, MOUNTING HARDWARE (1) VE8365 BACKREST ASSEMBLY FRAME, BACKREST (1) VE4567 FOAM, BACKREST COVER, BACKREST (1) VE8735 KIT, AIR LUMBAR BAG, AIR LUMBAR W/HOSES (1) KIT, PLASTIC TIE (1) LA0335 KIT, HARDWARE ROD, UPH. LONG (1) HAROPAPER, BACKREST (1) VE8860 SEAT PAN ASSEMBLY VE8869 SCREW, PHILLIPS HD (SEAT PAN MOUNTING) NOTE: (1) NOT SERVICED SEPARATELY. (2) INCLUDED IN ARM REST SET VE4557. 50074 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Page 126 AFE48-U P.D. MORENCI 12 1 7 2 6 5 8 4 9 11 10 3 Ref. 50075 Page 128 AFE48-U P.D. MORENCI OPERATOR'S SEAT ASSEMBLY - 1 (PB8649) Item 1 2 3 4 5 6 7 8 9 10 11 12 NS Ref. Part No. Description Qty VE8861 SEAT FRAME ASSEMBLY VE8867 KIT, BOOT SEAT FRAME BOOT, SEAT FRAME BF0518 KIT, HARDWARE BOOT VE8862 SPACER, STATIC VE8873 SPACER (STATIC ADAPTOR PLATE MT) VE8871 CAPSCREW - M8 X 25 (STATIC SPACER MOUNTING) VE8865 BAR, INTERMEDIATE CONNECTING POINTS VE8866 KIT, SEAT BELT VE0513 KIT, SEAT BELT/HARDWARE VE0514 KIT, TETHER VE8863 KIT, SLIDE BF0526 HANDLE, SLIDE BF0527 SLIDE, R.H. BF0528 SLIDE, L.H. VE8708 SPACER (HANDLE UP) VE8870 CAPSCREW - M8 X 20 (ADAPTOR PLATE & SLIDE MOUNTING) VE8868 PLATE, ADAPTOR VE4565 KIT, BOOT BOOT (1) VE8747 KIT, HARDWARE BOOT VE8864 SEAT SUSPENSION ASSEMBLY VE8875 CAPSCREW - M8 X 16 VE8872 LOCKWASHER - M8 (ICP BAR & SLIDE TO SUSP) LA0323 CAPSCREW - (SEAT BACK TO SEAT FRAME) LA0325 LOCKNUT, NYLON (SEAT PAN; SEAT FRAME) VE8874 CLAMP, CRIMP NOTE: (1) NOT SERVICED SEPARATELY. 50075 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 4 8 1 1 1 1 1 2 6 2 12 2 Page 128 AFE48-U P.D. MORENCI 1 2 16 15 4 5 6 7 2 8 3 9 14 13 12 Ref. 50177 10 11 Page 130 AFE48-U P.D. MORENCI OPERATOR'S SEAT ASSEMBLY - 2 (VE8861) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VE8861 SEAT FRAME ASSEMBLY BF0090 KIT, SIDE PLATE VE4569 KIT, TORSION BAR BF0463 CABLE, BACK RELEASE BF0464 PIN, BACK ADJUST BF0465 ROD, BACK ADJUST BF0466 PLUG, BACK BF0467 LEVER, BACK ADJUST BF0089 HANDLE, BACK ADJUST BF0445 FRAME, SEAT BF0444 HANDLE BF0469 ROD, SINGLE VE4582 SNAP RING, SINGLE BF0468 LATCH, SINGLE BF0470 PIN LA0344 PAD, FELT Ref. 50177 Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 Page 130 AFE48-U P.D. MORENCI 1 3 2 7 8 9 6 2 4 3 2 5 3 10 4 11 12 16 15 3 2 11 4 13 3 14 2 Ref. 50178 Page 132 AFE48-U P.D. MORENCI OPERATOR'S SEAT ASSEMBLY - 3 (VE8861) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VE8861 SEAT FRAME ASSEMBLY BF0445 FRAME, SEAT BF0441 KIT, BUSHING/HARDWARE LA0343 KIT, SWIVEL BOLT LA0354 RING, RETAINING BF0442 KIT, TOOTH PLATE LA0347 SPRING, TENSION VE4587 SNAP RING BF0451 LEVER, BACKREST BF0440 KIT, BUSHING LA0350 RING, RETAINING LA0355 "U" CLIP BF0439 KIT, SPRING BF0456 PLATE, FRONT LATCH LA0349 PIN, PIVOT LATCH BF0452 PLATE, REAR LATCH Ref. 50178 Description Qty 1 1 1 1 2 1 1 1 1 1 8 4 1 1 4 1 Page 132 AFE48-U P.D. MORENCI 3 7 4 2 1 6 2 2 6 4 2 2 5 10 2 9 7 7 6 7 3 5 8 6 Ref. 50077 Page 134 AFE48-U P.D. MORENCI SEAT SUSPENSION ASSEMBLY (VE8864) Item 0 1 2 3 4 5 6 7 8 9 10 NS Ref. Part No. Description Qty VE8864 SUSPENSION ASSEMBLY FRAME, UPPER (1) BF0508 KIT, SUSPENSION HARDWARE ROLLER (1) NUT, HEX (1) BOLT, SHOULDER (1) BUSHING (1) BUSHING (1) BF0478 KIT, BUMPER WASHER, SPLIT (1) VE8721 KIT, COMPRESSOR COMPRESSOR (1) VE8744 ELBOW VE6664 CAP VE8874 CLAMP, CRIMP VE8724 KIT, AIR SPRING SPRING, AIR (1) VE8744 ELBOW VE6664 CAP VE8875 BOLT BF0488 WASHER BF0476 KIT, SHOCK ABSORBER BF0477 KIT, AXLE SHAFT, LOWER (1) AXLE, UPPER (1) VE4582 SNAP RING BF0091 KIT, COMPRESSOR/RELAY COMPRESSOR (1) VE8744 ELBOW VE6664 CAP RELAY SCREW CLAMP HARNESS TIE, CABLE FRAME, LOWER (1) SCISSOR, OUTER (1) SCISSOR, INNER (1) NOTE: (1) NOT SERVICED SEPARATELY. 50077 1 1 1 4 2 2 4 2 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 Page 134 AFE48-U P.D. MORENCI 3 2 4 1 5 6 6 6 6 9 Ref. 50179 8 7 Page 136 AFE48-U P.D. MORENCI SEAT CONTROL VALVE Item Part No. 1 2 3 4 5 6 BF0577 HOSE (3) BF0578 HOSE (3) COVER (1)/(3) COVER (1)/(3) COVER (1)/(3) VALVE (1)/(2)/(3) SCREW (1)/(2)/(3) WASHER (1)/(2)/(3) HOUSING, VALVE (1)/(2)/(3) NUT (1)/(2)/(3) HOSE (1)/(2)/(3) TIE (1)/(2)/(3) BF0579 HOSE (3) SLEEVE, PUSH-ON (1)/(3) SLEEVE, PUSH-ON (1)/(3) NOTE: (1) NOT SERVICED SEPARATELY. (2) INCLUDED IN BF0430 VALVE. VE9074 (3) INCLUDED IN VE9079 VALVE KIT. 7 8 9 NS NS NS Ref. 50179 Description Qty 1 1 1 1 1 1 2 2 1 2 1 2 1 2 2 Page 136 AFE48-U P.D. MORENCI 11 8 6 12 9 7 5 8 13 4 14 15 10 5 16 1 4 2 Ref. 60097 3 Page 138 AFE48-U P.D. MORENCI PASSENGER SEAT INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Ref. Part No. PB8517 TR3782 SC4174 PB7239 PB9772 EF7312 WB1026 TG3941 WA0360 C1520 C1521 TG3941 WB1025 WA0720 EF7313 25552R1 60097 Description Qty SEAT, PASSENGER CAPSCREW - 5/16" - 18NC X 1.25 LOCKWASHER - 5/16" BELT, SEAT BOLT, EYE BUSHING, R.H. SHOULDER BOLT, SHOULDER NUT, JAM - 7/16" NF FLAT WASHER - 1/2" (HARDENED) NUT - 5/16" - 18NC NUT - 3/8" - 16NC JAM NUT - 7/16" - 20NF BOLT, SHOULDER FLAT WASHER - 3/8" (HARDENED) BUSHING, L.H. SHOULDER FLAT WASHER - 5/16" 1 4 4 1 2 1 1 2 1 1 1 2 1 2 1 1 Page 138 AFE48-U P.D. MORENCI 2 1 8 7 3 6 5 4 9 10 20 21 11 12 13 14 15 16 13 14 15 19 18 17 Ref. 60159 Page 140 AFE48-U P.D. MORENCI OPERATOR CONTROLS & OVERHEAD PANEL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NS NS NS NS NS NS NS NS NS NS Ref. Part No. SM5319 EG7491 SM5315 SM5316 EF9756 EF7083 PB8658 SM0926 MM0207 31127R1 WB2492 MM0347 PB8319 PB8320 VM2951 SM2323 SM5270 PB9506 PB9684 ED2863 SF9896 DL4172 PB5957 Description RADIO MODULE (SEE FIG 60186) HARNESS - CAB OVERHEAD WARNING LIGHTS MODULE (SEE FIG 60186) PLM/FILTER MINDER MODULE (SEE FIG 60186) HARNESS - PAYLOAD METER CAB CLOSURE, FRONT PANEL SCREW PANEL SCREW (METRIC) LOCKWASHER - M6 BOLT - M6 X 12 CHART, GRADE SPEED MACHINE SCREW - M5 X .8 X 8 LOUVER ADAPTOR SET SCREW - #6 - 32NC X 5/16" TRIM, EDGE HEATER/AIR CONDITIONER ASSM (SEE INDEX) ELECTRONIC TREADLE - THROTTLE (SEE FIG 41060) ELECTRONIC TREADLE - RETARDER/BRAKE (SEE FIG 60065) RHEOSTAT, SWITCH CONTROL KNIFE, DISCONNECT SLEEVE, INSULATING KNOB NOTE: NS = NOT SHOWN SM4403 FLOOR MAT - FRONT SM2187 FLOOR MAT - SEAT SM2188 FLOOR MAT - REAR SM2550 DOUBLE VISOR ASSEMBLY SM2348 VISOR, LENS SM2342 MOUNT SM2339 SHEET, FORMED SM0926 SCREW, METRIC 31046R1 CAPSCREW - M6 X 20 60159 Qty Page 1 1 1 1 1 1 1 4 6 6 1 4 8 8 16 1 1 1 1 1 1 1 1 142 142 142 160 244 230 1 1 1 1 2 1 2 10 5 Page 140 AFE48-U P.D. MORENCI 78 77 63 64 57 64 63 65 66 62 77 76 60 71 68 75 74 64 73 63 72 61 69 59 16 17 64 63 21 19 15 23 15 15 21 15 24 15 21 36 34 15 37 15 38 15 8 3 2 1 7 6 15 41 15 21 15 40 15 15 10 11 5 32 18 15 39 15 15 15 35 15 70 31 15 4 61 15 15 30 15 33 15 26 15 62 58 67 15 25 29 15 22 15 15 15 28 27 21 20 42 15 9 12 13 14 44 45 46 47 52 53 56 48 51 49 43 50 54 55 Ref. 60186 Page 142 AFE48-U P.D. MORENCI OVERHEAD DASH MODULE Item Part No. 1 2 3 4 5 SM0926 SM5319 SM5332 SM2701 PB9704 PB9985 PB9916 SM4491 PB9766 PB1951 PB8658 SM5315 SM2712 SM2819 PB6972 PB9723 SM4443 VL6234 EG7486 EG7487 SM4473 SM5083 SM5052 SM4315 SM5103 SM5065 SM5056 SM4470 SM5099 SM5053 SM5089 SM5075 SM5072 SM5098 SM5105 SM5084 SM5070 SM5071 SM5057 SM5078 SM5063 SM5076 SM5101 SM5097 SM5316 SM2707 SM2784 SF0542 VD7129 VN9717 PC0268 SM2708 SM0926 EG6508 PC0214 5818655710 EF9160 PB9862 WA5641 SM2117 SM0721 WA4605 EF9159 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Ref. 60186 Description Qty SCREW RADIO MODULE PLATE, MOUNTING OVERLAY, LEXAN RADIO ANTENNA, RADIO (L DECK FRONT OUTSIDE CORNER) CABLE, EXT ANTENNA SUPPORT HARNESS, ADAPTOR SONALARM, SIGNAL SCREW WARNING LIGHTS MODULE PLATE, WARNING LIGHT LEXAN OVERLAY, WARNING LIGHTS SWITCH, ROCKER SWITCH, ROCKER FLASHER ASSEMBLY - RED LENS LAMP SOCKET STRUCTURE SOCKET STR, INDICATOR LIGHTS DECAL, CYLINDER OIL TEMPERATURE DECAL, CYLINDER OIL LEVEL DECAL, PARKING BRAKE DECAL, (NOT USED THIS APPLICATION) DECAL, NO POWER DECAL, STEERING SYSTEM PRESSURE DECAL, BRAKE DECAL, BACKUP LIGHTS DECAL, PROPULSION SYSTEM WARNING DECAL, ACCUM PRE-CHARGE PRESSURE DECAL, CIRCUIT BREAKER TRIPPED DECAL, BODY-UP DECAL, 5 MINUTE ENGINE SHUTDOWN TIMER DECAL, PROPULSION SYSTEM TEMP DECAL, PROPULSION SYSTEM NOT READY DECAL, CYLINDER OIL FILTER DECAL, RETARDER DECAL, RETARD SPEED CONTROL DECAL, BRAKE OIL PRESSURE DECAL, FUEL DECAL, ENGINE SHUTDOWN DECAL, CHECK ENGINE DECAL, RETARD AT CONTINUOUS LEVEL DECAL, REDUCED PROPULSION SYSTEM PLM/FILTER MINDER MODULE PLATE, PLM MOUNTING PLATE, CONNECTOR MOUNTING MACHINE SCREW - #4NC - 40NC X 5/16" LOCKWASHER - #4 NUT - #4 - 40NC GAUGE, RESTRICTION AIR CLEANER LEXAN OVERLAY SCREW PLM CONTROL BOX ASSEMBLY BOX, CONTROL BATTERY CABLE - CONTROLLER TO P.C. COVER, PROTECTIVE MACHINE SCREW - #4 - 40NC X 3/8" PLATE, NUT GASKET SCREW, PHILLIPS - #10 - 24NC X 1/2" HARNESS, PAYLOAD METER 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 30 30 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 4 1 1 4 1 Page 142 AFE48-U P.D. MORENCI OVERHEAD DASH MODULE Item 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 NS NS NS NS Ref. Part No. PB9050 PB9051 PB9056 WA3367 EF9161 MM0207 MM0176 MM0206 MM0373 SM5102 31127R1 SM5335 SM5106 PC0257 31127R1 MM0207 MM0176 EG7488 VZ4843 SM5122 PC0251 TA0602 TA0603 TM4777 60186 Description Qty HOSE, VACUUM FITTING, SINGLE BARB W/FILTER FITTING, COMPRESSION - FEMALE NUT SPEAKER LOCKWASHER - M6 NUT - M6 X 1.00 LOCKWASHER - M5 (INTERNAL TOOTH) NUT - M5 X .80 DECAL, NO PROPEL BOLT - M6 X 12 PANEL, OVERHEAD DECAL, PROPEL SYSTEM REST MODULE, DIMMER CONTROL CAPSCREW - M6 X 12 LOCKWASHER - M6 NUT - M6 HARNESS, DIMMER INTERFACE TYRAP BRACKET ALARM, SIGNAL NOTE: NS = NOT SHOWN FITTING, NYLON FITTING, NYLON TUBE, NYLON 2 2 2 10 2 17 17 1 1 1 6 1 1 1 4 4 4 1 10 1 1 2 2 2 Page 142 AFE48-U P.D. MORENCI 5 6 3 18 19 4 2 7 8 17 69 20 21 22 23 24 25 18 19 25 26 17 27 28 29 32 33 18 1 17 15 69 14 31 13 30 16 34 35 36 12 37 9 70 10 38 11 42 19 41 63 29 29 62 61 60 53 52 55 54 59 58 69 57 56 51 69 50 68 49 48 47 69 44 45 46 39 40 43 65 67 66 64 Ref. 60187 Page 146 AFE48-U P.D. MORENCI INSTRUMENT PANEL ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Ref. Part No. SM1082 SM5318 SM4358 EG4130 VH5017 VZ5080 PB8551 PB6927 PB9869 PB7903 SM2785 PB6926 PB6401 PB6303 SM2722 PB9868 PB8320 PB8319 VM2951 PB6402 PB6985 TY8743 WA4605 TW3834 VZ5080 TW5472 WA6639 PB6984 PB8658 SM5306 SM5328 PB7019 VL6234 PB6972 EG8345 VH5017 SM5327 PB7903 SM5168 SM4356 PB7019 VL6234 SM2751 PB6972 EG8346 VH5017 PB9752 VM7105 SM1088 TX7829 SM1086 SM5317 SM4357 EG4129 VH5017 TW5117 PB0529 TY9878 PB7026 PB6343 PB7019 VL6234 SM5326 60187 Description Qty INSTRUMENT PANEL, MOLDED GAUGE MODULE PLATE, MOUNTING HARNESS - GAUGE PANEL STRAP, TIE BULB GAUGE, OIL PRESSURE VOLTMETER DRIVE SYSTEM TEMP LOUVER, BALL HOURMETER GAUGE, FUEL LEVEL KIT, BEZEL OVERLAY GAUGE, WATER TEMPERATURE LEXAN OVERLAY, GAUGE MODULE GAUGE, HYDRAULIC OIL TEMP ADAPTOR LOUVER SET SCREW - #6 - 32NC X 1/2" KIT, BEZEL OVERLAY SPEEDOMETER, DIGITAL - KMH PANEL, BLANK INSERT SCREW, PHILLIPS - #10 - 24NC X 1/2" INDICATOR, HIGH BEAM BULB INDICATOR, TURN LEXAN OVERLAY, TURN SIGNAL TACHOMETER - DIGITAL SCREW - M6 X 1 SWITCH MODULE PLATE, MOUNTING LIGHT, INDICATOR BULB SWITCH, ROCKER HARNESS - SWITCH MODULE STRAP, TIE LEXAN OVERLAY, SWITCH MODULE LOUVER, BALL SWITCH/LIGHTS MODULE PLATE, MOUNTING LIGHT, INDICATOR BULB LEXAN OVERLAY - SWITCH/LIGHTS SWITCH, ROCKER HARNESS - SWITCH/LIGHTS PANEL STRAP, TIE SWITCH, ROCKER SWITCH, KEY PLATE, R.H. RETAINER SEAL, STEERING COLUMN PLATE, L.H. RETAINER WIPER SWITCH MODULE PLATE, MOUNTING HARNESS - WIPER DASH PANEL STRAP, TIE RHEOSTAT KNOB CONTROL, ELECTRIC WIPER SWITCH, ROCKER SWITCH, PLUG LIGHT, INDICATOR BULB LEXAN OVERLAY, SWITCH MODULE 1 1 1 1 5 6 1 1 1 1 1 1 6 1 1 1 8 8 16 2 1 1 2 1 3 2 1 1 11 1 1 1 1 2 1 5 1 1 1 1 1 1 1 3 1 5 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 Page 146 AFE48-U P.D. MORENCI INSTRUMENT PANEL ASSEMBLY Item Part No. 64 65 66 67 68 69 70 NS NS NS NS SM2783 CC6103 EF7748 LW02578 WA4513 SM0926 PC0254 Ref. VS8192 TG1929 DC3101 60187 Description Qty HOSE CLAMP TUBE ADHESIVE, SILICONE RUBBER SCREW SCREW SWITCH, ROCKER (LOCKING) NOTE: NS = NOT SHOWN BOARD, TERMINAL (INSTL PANEL LIGHTS) MACHINE SCREW - #10 - 24NC X 1/2" LOCKWASHER - #10 2 4 2 1 4 18 1 1 2 2 Page 146 AFE48-U P.D. MORENCI 6 11 8 7 6 3 2 4 5 5 1 11 15 14 13 12 16 17 18 10 9 Ref. 60101 Page 150 AFE48-U P.D. MORENCI D.I.D. PANEL INSTALLATION & COVER Item Part No. 1 2 3 PB9785 PB9829 SM4271 SM5361 SM4266 SM4263 SM4265 PB9817 WB1029 WB1031 WB1033 SM4275 VC8762 SM5049 0164331032 SM4274 PB9828 SM4443 PB4847 SM5104 TG2960 EF9213 SM4264 MM0593 0164330823 EF6786 WB0908 WA5643 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ref. 60101 Description Qty PANEL, DIAGNOSTIC INFO DISPLAY (D.I.D.) SCREW, METRIC COVER, D.I.D. PANEL HINGE PANEL, COVER TRIM, COVER PLATE, PANEL HASP RIVET RIVET RIVET PLATE, SIDE - L.H. CAPSCREW - 3/8" - 16NC X 1 1/2" NUT, SPRING FLAT WASHER PLATE, SIDE - R.H. SCREW, FLAT HEAD LENS & BODY ASSEMBLY LAMP, MINATURE DECAL, LINK ENERGIZED CLAMP HARNESS, D.I.D. POWER PLATE, FLOOR CAPSCREW - M8 X 1.25 X 20 FLAT WASHER GASKET PLATE, NUT MACHINE, SCREW 1 6 1 1 1 2 1 1 5 3 9 1 6 6 6 1 8 1 1 1 2 1 2 4 4 1 1 4 Page 150 AFE48-U P.D. MORENCI 8 2 1 9 10 1 6 2 3 4 7 4 1 2 3 Ref. 60188 4 11 5 6 Page 152 AFE48-U P.D. MORENCI HEATER HOSE PIPING Item 1 2 3 4 5 6 7 8 9 10 11 Ref. Part No. MM0648 MM0461 MM0178 427856R91 JG8379 HC0908 TV2642 VY8331 VA7928 TA0603 VN6280 60188 Description Qty WELD STUD - M10 X 25 FLAT WASHER - M10 NUT - M10 X 1.50 CLAMP HOSE, HEATER CLAMP ELBOW CLAMP TUBE, NYLON FITTING VALVE, SHUT OFF 6 6 6 9 2 4 2 10 2 2 1 Page 152 AFE48-U P.D. MORENCI 26 21 20 19 18 17 16 25 4 1 5 2 3 5 3 10 9 12 11 8 4 3 2 36 37 38 39 40 41 7 6 30 31 32 33 27 28 29 24 23 14 24 19 20 21 15 17 18 15 19 21 Ref. 60189 17 18 34 35 14 13 22 16 19 17 20 18 21 Page 154 AFE48-U P.D. MORENCI AIR CONDITIONER PIPING & INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Ref. Part No. PB9510 EF6645 WA4728 C1613 DF3500 EF6643 EF6641 VN9027 VY9850 DA0557 C1616 C1540 HA7217 HA7325 TF6925 VN9908 MM0648 MM0461 MM0178 VN9907 MM0471 WA1732 HA7471 WA1731 HA7470 WA1733 PB7620 PB8689 PB2216 PB7619 VN9773 C5774 C5780 HA7573 WA1733 TA9051 TF6925 VN9907 C1605 WA0720 C0312 60189 Description Qty CONDENSER MOUNT, CONDENSER FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" LOCKNUT - 1/2" CHANNEL - L.H. CHANNEL - R.H. CAPSCREW - 1/2" - 13NC X 7/8" MOUNT, RUBBER FLAT WASHER CAPSCREW - 1/2" - 13NC X 2" LOCKWASHER - 1/2" HOSE, COMPRESSOR/CONDENSER HOSE, CONDENSER/RECEIVER/DRYER CLAMP CLAMP WELD STUD - M10 X 25 FLAT WASHER - M10 NUT - M10 CLAMP LOCKWASHER - M10 O-RING HOSE, RECEIVER/DRYER/CAB O-RING HOSE O-RING SWITCH, PRESSURE DRIER, RECEIVER BRACKET, DRIER ADAPTOR FLAT WASHER - 1/4" LOCKWASHER - 1/4" NUT - 1/4" HOSE, COMPRESSOR/HOSE TO CAB O-RING SPACER CLAMP CLAMP CAPSCREW - 3/8" - 16NC X 1 3/4" FLAT WASHER - 3/8" (HARDENED) LOCKWASHER - 3/8" 1 1 20 8 8 1 1 4 4 8 4 4 1 1 6 10 14 14 14 14 14 2 1 4 1 2 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 Page 154 AFE48-U P.D. MORENCI 5 6 7 8 15 10 11 12 14 12 11 10 30 33 34 29 31 36 35 13 32 9 12 11 10 5 3 4 6 7 1 2 10 11 12 8 23 25 26 24 27 28 22 16 17 18 19 20 21 Ref. 60190 Page 156 AFE48-U P.D. MORENCI AIR CONDITIONER COMPRESSOR INSTL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Ref. Part No. HA7217 WA1732 HA7573 WA1733 MM0039 MM0462 MM0472 MM0179 EG8711 C1603 WA0720 C1521 ED7060 ED7063 PC0056 TF6925 VN9908 MM0648 MM0461 MM0471 MM0178 EG8715 EG0655 PB9288 MM0026 MM0470 MM0032 MM0705 EG8714 PB8730 EG8710 ED7061 MM0047 MM0704 PB9152 PB9942 60190 Description Qty HOSE, COMPRESSOR/CONDENSER O-RING HOSE, COMPRESSOR/HOSE TO CAB O-RING CAPSCREW - M12 X 1.75 X 35 FLAT WASHER - M12 LOCKWASHER - M12 NUT - M12 X 1.75 LINK CAPSCREW - 3/8" - 16NC X 1 1/4" FLAT WASHER - 3/8" NUT - 3/8" BRACKET, ADJUSTING (FRONT) BRACKET, MOUNT (FRONT) BELT CLAMP CLAMP WELD STUD - M10 X 25 FLAT WASHER - M10 LOCKWASHER - M10 NUT - M10 MOUNT, COMPRESSOR HARNESS, A/C JUMPER COMPRESSOR, A/C CAPSCREW - M12 X 1.75 X 30 LOCKWASHER - M8 CAPSCREW - M12 X 1.75 X 30 FLAT WASHER - M12 (HARDENED) GUARD, BELT HOLDDOWN BRACKET, MOUNT (REAR) BRACKET, ADJUSTING (REAR) CAPSCREW - M10 X 1.50 X 30 FLAT WASHER - M10 FITTING ASSEMBLY FITTING ASSEMBLY 1 2 1 2 2 4 2 2 2 5 10 5 1 1 1 6 3 3 3 3 3 1 1 1 4 3 4 4 1 1 1 1 4 4 1 1 Page 156 AFE48-U P.D. MORENCI 1 34 33 31 32 9 23 9 26 5 5 3 4 2 7 16 17 3 2 8 35 36 5 3 37 38 2 9 2 9 19 23 27 3 23 20 10 5 6 11 12 15 30 39 13 15 14 28 29 30 36 18 22 25 24 23 21 Ref. 41401 Page 158 AFE48-U P.D. MORENCI HEATER PIPING & INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Ref. Part No. SM5270 MM0042 MM0461 DA0557 MM0471 SM2109 SM2106 PB7001 VG2833 TG5601 SM2489 TV2642 SM2111 MM0026 MM0470 EC8894 TY8687 JG8379 EC8893 TY8684 VN6280 JG8379 HC0908 MM0726 MM0728 EB0256 TH0031 VN9908 MM0641 MM0460 BF3920 WA4513 BF2719 BF2727 HA7191 WA1733 HA7190 WA1731 MM0057 41401 Description HEATER/AIR CONDITIONER ASSM (SEE FIG 60191) CAPSCREW - M10 X 1.50 X 25 FLAT WASHER - M10 WASHER LOCKWASHER - M10 SUPPORT PLENUM FILTER, AIR HOSE, HEATER FITTING, STRAIGHT - TO HEATER BLOCK, JUNCTION - REFRIGERANT ELBOW BRACKET CAPSCREW - M8 X 1.25 X 25 LOCKWASHER - M8 SEAL, NEOPRENE SPONGE SEAL, NEOPRENE SPONGE HOSE SEAL, NEOPRENE SPONGE SEAL, NEOPRENE SPONGE VALVE, SHUT-OFF HOSE CLAMP ADAPTOR SEAL, ADAPTOR HOSE, HEATER - OUTLET HOSE, HEATER - INLET CLAMP WELD STUD - M8 X 20 FLAT WASHER - M8 VALVE MODULE ASSEMBLY SCREW, SELF-TAP COVER HARNESS, WIRING HOSE, A/C O-RING, A/C HOSE, A/C O-RING, A/C CAPSCREW, M3 X 1.25 X 60 Qty Page 1 18 18 3 18 1 1 1 2 2 1 2 1 2 4 2 2 1 2 2 2 1 8 2 2 1 1 8 4 5 1 2 6 1 1 2 1 2 1 Page 160 158 AFE48-U P.D. MORENCI 38 37 34 36 35 12 16 17 18 19 20 26 27 22 28 29 30 43 25 10 41 11 13 39 14 40 31 15 9 21 24 23 22 22 32 33 4 32 3 44 2 45 5 Ref. 60191 6 7 8 42 1 Page 160 AFE48-U P.D. MORENCI HEATER/AIR CONDITIONER ASSM - 2 (SM5270) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 NS NS NS Ref. Part No. BF2717 BF2721 PB8320 SM2502 SM2520 SM2503 SM2506 BF4167 BF2732 BF2733 SM2516 BF2738 BF4169 BF2718 BF2723 BF2728 BF4168 BF2724 BF2734 SM2517 SM2512 BF2722 BF2736 SM2509 SM2510 BF2731 BF2725 BF2726 SM2508 BF4170 BF2719 BF4166 SM2515 VE7951 VE7950 BF2727 BF4171 BF3920 BF3921 BF4172 Description Qty CASING (1) COVER LOUVER ADAPTOR, LOUVER GRILLE, FILTER FILTER, AIR HOLDER, FILTER FLAPPER, FRESH AIR COIL, EVAPORATOR VALVE, BLOCK O-RING - #8 COIL, HEATER PAN SCREW - M6 X 1 KNOB (1) OVERLAY PLATE, CONTROL SWITCH, BLOWER SWITCH, TOGGLE POTENTIOMETER THERMOSTAT HOSE ACTUATOR BRACKET, FLAPPER BLOCK, JUNCTION GROMMET FLAPPER, BI-LEVEL BRACKET, FLAPPER BREAKER, CIRCUIT RESISTOR - 12 VOLT RESISTOR - 24 VOLT FLAPPER, DEFROST GROMMET COVER, ELECTRICAL BOX MOUNT, BLOWER BLOWER ASSEMBLY HOUSING, BLOWER WHEEL, BLOWER VENTURI (1) MOTOR - 24 VOLT MOUNT, MOTOR (1) PLATE, COVER (1) HARNESS, WIRING RELAY VALVE MODULE ASSEMBLY MOTORIZED HEATER VALVE ASSEMBLY NOTE: NS = NOT SHOWN WIRING, HARNESS NOTE: (1) NOT SERVICED SEPARATELY. 60191 1 1 3 3 1 1 1 1 1 1 2 1 4 2 1 1 1 3 1 1 1 3 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 1 1 1 1 1 1 Page 160 AFE48-U P.D. MORENCI 12 15 14 13 1 12 2 3 4 5 6 7 8 9 10 11 6 Ref. 60100 Page 164 AFE48-U P.D. MORENCI WINDSHIELD WIPER INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ref. Part No. PB9926 SM4345 MM0592 MM0470 MM0712 PB9923 MM0581 MM0469 MM0711 PB9924 PB9925 TF6380 SM4477 EC8892 EG0735 60100 Description Qty LINKAGE PLATE CAPSCREW - M8 X 1.25 X 16 LOCKWASHER - M8 FLAT WASHER - M8 MOTOR, WIPER - 24 VOLT CAPSCREW - M6 X 1.00 X 16 LOCKWASHER - M6 FLAT WASHER - M6 ARM, WET WIPER BLADE, WIPER GROMMET HOSE HOSE TEE 1 1 5 5 5 1 3 3 3 2 2 2 2 1 1 Page 164 AFE48-U P.D. MORENCI 1 2 3 8 7 6 5 4 Ref. 55104 9 Page 166 AFE48-U P.D. MORENCI WINDSHIELD WASHER INSTALLATION Item Part No. 0 1 2 3 4 5 6 7 8 9 PB7514 VE2942 VE5339 VE2941 VE6598 TD1548 DC3584 TR1307 TD1549 EC8892 Ref. Description Qty WINDSHIELD WASHER ASSEMBLY CAP, RESERVOIR TANK, 4 QT PUMP, RESERVOIR GROMMET MACHINE SCREW - 1/4" - 20NC X 5/8" LOCKWASHER - 1/4" FLAT WASHER - 1/4" NUT - 1/4" - 20NC HOSE 55104 1 1 1 1 1 4 4 4 4 1 Page 166 AFE48-U P.D. MORENCI BODY GROUP Description BODY & BODY PIVOT DECK MUD FLAPS INSTALLATION BODY TO DECK & BODY MUD FLAP INSTL SIDE MUD FLAP INSTALLATION ROCK EJECTORS INSTALLATION BODY CABLE SLING INSTALLATION Ref. TOC-H Qty Page 1 1 1 1 1 1 168 170 172 174 176 178 Page 167 AFE48-U P.D. MORENCI 18 19 3 2 4 1 5 6 8 20 9 9 7 17 10 16 15 11 13 14 Ref. 60012 12 Page 168 AFE48-U P.D. MORENCI BODY & BODY PIVOT Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NS ED8713 MM0606 MM0471 MM0738 MM0700 ED0569 TY9293 EF0742 TY5960 TY9406 TY9407 TY9612 WA0471 TR6643 TR5445 WA4728 Ref. TY8820 EF0745 ED7962 AK3822 60012 Description Qty RETAINER CAPSCREW - M10 X 1.50 X 30 LOCKWASHER - M10 CAPSCREW - M36 X 4 (1) LOCKNUT - M36 (1) PIN, BODY PIVOT (1) SHIM (1) GUIDE, BODY GUIDE, BODY PAD SHIM PAD, BODY CAPSCREW - 1/2" - 13NC X 2 1/4" NUT - 1/2" LOCKWASHER - 1/2" FLAT WASHER - 1/2" BODY (ORDER FROM FACTORY) BUSHING, PIVOT (1) BUSHING, BODY PIVOT BUSHING, BODY PIVOT NOTE: (1) INCLUDED IN KIT AK3822. 2 16 16 2 4 2 8 1 2 8 72 8 32 32 32 32 1 2 2 2 1 Page 168 AFE48-U P.D. MORENCI 2 1 1 2 3 4 4 1 5 8 7 3 6 2 4 10 6 7 8 11 11 6 8 9 12 Ref. 60011 Page 170 AFE48-U P.D. MORENCI DECK MUD FLAPS INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 Ref. Part No. EF6607 EF6609 TV8165 EF4815 EF6613 MM0606 MM0461 MM0471 MM0607 EF4813 EF6605 EF6606 60011 Description Qty GUSSET BRACKET, MUD FLAP BRACKET FLAP, MUD BAR, FLAT CAPSCREW - M10 X 1.50 X 30 FLAT WASHER - M10 LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 35 BRACKET - R.H. BAR, FLAT FLAP, MUD 4 2 1 2 2 43 43 45 24 1 2 2 Page 170 AFE48-U P.D. MORENCI 31 25 26 16 23 24 26 27 29 28 23 16 15 18 17 20 19 22 10 14 10 30 5 10 12 21 11 7 4 15 16 23 11 13 10 8 3 10 9 10 6 2 9 1 15 16 Ref. 60192 Page 172 AFE48-U P.D. MORENCI BODY TO DECK & BODY MUD FLAP INSTL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Ref. Part No. EG4849 EG9118 EG9117 EG9116 EG9115 EG6726 EG9121 EG6728 TY8848 EG9119 EG9120 EG9142 EG9143 MM0606 MM0471 MM0461 EF4831 EF4827 EF4832 EF4828 EF4833 EF4829 MM0607 EF3392 EF3393 EF3391 EG9123 EF3395 EF3396 EG9122 EG9141 60192 Description Qty BRACKET, MOUNTING PLATE, MOUNTING PLATE, MOUNTING PLATE, MOUNTING PLATE, MOUNTING FLAP, MUD FLAP, MUD FLAP, MUD BAR, RETAINER PLATE PLATE BAR, FLAT BAR, FLAT CAPSCREW - M10 X 1.50 X 30 LOCKWASHER - M10 FLAT WASHER - M10 BRACKET, ANGLE BRACKET, ANGLE BAR, FLAT BAR, FLAT FLAP, MUD FLAP, MUD CAPSCREW - M10 X 1.50 X 35 BAR, FLAT BRACKET STRIP, BACKUP FLAP, MUD FLAP, MUD FLAP, MUD FLAP, MUD STRIP, BACK-UP 14 1 1 1 1 2 1 1 2 8 2 1 1 88 108 128 1 1 1 1 1 1 64 4 2 4 2 2 2 1 2 Page 172 AFE48-U P.D. MORENCI 11 2 1 2 11 5 6 12 3 13 7 4 2 8 9 1 2 10 11 Ref. 60086 Page 174 AFE48-U P.D. MORENCI SIDE MUD FLAP INSTALLATION Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 TZ3113 C0312 EB5598 TZ3112 TZ3103 TZ3101 TZ3104 C1547 C1521 EB5600 C1603 TR5445 C1612 Ref. Description Qty RETAINER LOCKWASHER - 3/8" BRACKET FLAP, MUD RETAINER BRACKET FLAP, MUD FLAT WASHER - 3/8" NUT - 3/8" BRACKET CAPSCREW - 3/8" - 16NC X 1 1/4" LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13N X 1" 60086 2 12 1 1 1 1 1 4 2 1 14 6 6 Page 174 AFE48-U P.D. MORENCI 1 2 3 4 5 Ref. 14539 Page 176 AFE48-U P.D. MORENCI ROCK EJECTORS INSTALLATION Item Part No. 1 2 3 4 5 TY9604 VC6889 VC6188 C2508 EF1996 Ref. Description Qty BRACKET PIN FLAT WASHER - 1 1/2" PIN, COTTER ARM 14539 2 2 2 2 2 Page 176 AFE48-U P.D. MORENCI 1 2 3 4 Ref. 40170 Page 178 AFE48-U P.D. MORENCI BODY CABLE SLING INSTALLATION Item Part No. 1 2 3 4 EF1275 EF1276 EF2187 EG3022 Ref. Description Qty EAR, BODY REAR EAR, BODY STORAGE CABLE SLING ASSEMBLY EAR, AXLE HOUSING 40170 1 2 1 1 Page 178 AFE48-U P.D. MORENCI ELECTRIC POWER COMPONENTS & WIRING GROUP Description ELECTRICAL COMPONENT POWER WIRING ELECTRICAL COMPONENT POWER WIRING - 1 AUX BLOWER AND BLOWER INLET DUCTING AUXILIARY BLOWER DUCTING CONTROL CABINET (REAR VIEW) POWER CABLE ROUTING - RIGHT FRAME RAIL ELECTRICAL INTERFACE CABINET (4000 ENG) INTERFACE CABINET (SIDEWALLS) INTERFACE CABINET INTERNAL WIRING (4000 ENG) INTERFACE CABINET EXTERNAL WIRING INTERFACE CABINET - SIDE WALLS WIRING T.C.I. PANEL (PB9743) Ref. TOC-I Qty Page 1 1 1 1 1 1 1 1 1 1 1 180 182 184 186 188 190 192 198 202 204 206 208 Page 179 AFE48-U P.D. MORENCI 8 5 6 7 2 8 3 4 1 35 2 9 10 36 11 3 37 14 4 13 5 39 41 38 40 12 13 14 12 6 7 19 8 15 9 16 10 17 11 18 20 21 22 8 23 24 25 26 27 28 29 30 31 32 33 34 Ref. 60193 Page 180 AFE48-U P.D. MORENCI ELECTRICAL COMPONENT POWER WIRING Item Part No. Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PC0154 PB9900 VN3275 EF3368 CH3178 CH3179 CH3180 ED7270 CH3183 CH3182 CH3181 CH3190 CH3189 CH3188 CH2206 CH2207 CH2201 CH2205 EG6569 EG7726 EF4613 PB8989 CH3612 CH3611 CH3610 CH3603 CH3604 CH3605 CH3606 CH3607 CH3601 CH2408 CH3602 CH2409 EG8419 PB0044 DC4979 VC8762 TR4436 TC1231 TC1233 ALTERNATOR/BLOWER ASSEMBLY WHEEL, MOTORIZED (GDY-85-B1) CAPSCREW - 1 1/4" - 7NC X 5 1/2" - G8 FLAT WASHER - 1 1/4" (HARDENED) CABLE - 7M1A CABLE - 7M1B CABLE - 7M1C HARNESS, G.E. CABLE - 7M2C CABLE - 7M2B CABLE - 7M2A CABLE - T3 CABLE - T2 CABLE - T1 CABLE - 71J CABLE - 74D CABLE - 74 CABLE - 74AA HARNESS, ENGINE INTERNAL HARNESS, ENGINE TO INTERFACE CABINET HARNESS AUX BLOWER POWER CONTROL CABINET ASSEMBLY CABLE - RP3F CABLE - RP2F CABLE - RP1F CABLE - DCP03 CABLE - DCP04 CABLE - DCP05 CABLE - DCP06 CABLE - DCP07 CABLE - CMIGRN CABLE - CMIGRP CABLE - CM2GRN CABLE - CM2GRP CABLE, CONNECTOR SLEEVE CLAMP CAPSCREW - 3/8" - 16NC X 1 1/2" (ZINC COATED) FLAT WASHER - 3/8" LOCKWASHER - 3/8" NUT - 3/8" 1 2 140 140 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 9 18 18 36 18 18 Ref. 60193 Page 180 AFE48-U P.D. MORENCI 13 14 4 12 5 11 6 10 7 3 2 1 9 8 Ref. 60103 Page 182 AFE48-U P.D. MORENCI ELECTRICAL COMPONENT POWER WIRING - 1 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CH3612 CH3611 CH3610 CH3603 CH3604 CH3605 CH3606 CH3607 CH3601 CH2408 CH3602 CH2409 CH3609 CH3608 Ref. Description Qty CABLE - RP3F CABLE - RP2F CABLE - RP1F CABLE - DCP03 CABLE - DCP04 CABLE - DCP05 CABLE - DCP06 CABLE - DCP07 CABLE - CM1GRN CABLE - CM1GRP CABLE - CM2GRN CABLE - CM2GRP CABLE - RG4B4C CABLE - RG4MB 60103 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 182 AFE48-U P.D. MORENCI 10 11 16 15 14 13 9 12 6 8 1 17 5 24 23 4 19 22 2 21 3 20 21 22 23 24 7 Ref. 60212 18 Page 184 AFE48-U P.D. MORENCI AUX BLOWER AND BLOWER INLET DUCTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Ref. Part No. EG8455 MM0075 EF4856 MM0475 MM0182 MM0148 ED4723 MM0477 MM0184 EG1167 EC1157 EG8466 ED4921 TG5720 TC1231 WA4726 PB8991 ED4102 EG1178 ED4923 MM0607 VC7836 MM0471 MM0178 60212 Description DECK, CENTER CAPSCREW - M20 X 2.50 X 60 BRACKET LOCKWASHER - M20 NUT - M20 X 2.50 CAPSCREW - M30 X 3.50 X 150 TUBE LOCKWASHER - M30 NUT - M30 HOUSING, INLET BELL HOUSING, BLOWER INLET DUCT, CONTROL CABINET GASKET, CONTROL CABINET CAPSCREW - 3/8" - 16NC X 1" LOCKWASHER - 3/8" FLAT WASHER - 3/8" (HARDENED) BLOWER, AUXILIARY (SEE INDEX) TRANSITION DUCT, WHEEL MOTORS GASKET CAPSCREW - M10 X 1.50 X 35 FLAT WASHER - 1/2" LOCKWASHER - M10 NUT - M10 X 1.50 Qty Page 1 4 1 4 4 10 1 10 10 1 1 1 1 16 16 16 1 1 1 1 12 20 12 12 Page 460 184 AFE48-U P.D. MORENCI 3 2 1 11 12 1 2 3 4 1 3 4 5 3 2 4 6 7 8 1 9 10 19 1 25 24 23 22 2 3 4 14 13 18 17 16 20 21 15 15 16 16 16 17 17 17 18 18 27 29 28 34 33 18 17 18 26 30 31 33 18 17 32 8 39 16 29 41 43 17 8 18 33 34 42 37 40 38 2 17 18 33 3 35 4 36 31 26 Ref. 60094 27 Page 186 AFE48-U P.D. MORENCI AUXILIARY BLOWER DUCTING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Ref. Part No. MM0605 MM0471 VC7836 MM0178 EG1173 TG5720 TC1231 WA4726 ED4917 EG8458 ED4919 ED4096 ED4095 ED4165 ED4918 MM0620 MM0472 MM0462 ED4957 EF4839 EF4840 MM0080 0164331645 MM0474 MM0181 ED4920 PB8991 ED4742 ED4743 ED4744 WA4497 ED4922 MM0619 MM0179 EF4862 ED4723 ED4923 MM0607 EF4851 EG1178 ED4924 ED4926 ED4147 LW01199 60094 Description CAPSCREW - M10 X 1.50 X 25 LOCKWASHER - M10 FLAT WASHER - 1/2" NUT - M10 X 1.50 BRACKET CAPSCREW - 3/8" - 16NC X 1.00 LOCKWASHER - 3/8" FLAT WASHER - 3/8" (HARDENED) GASKET, INLET - (TOP) DUCT, INLET R.H. GASKET, ALTERNATOR DUCT DUCT, ALTERNATOR INLET DUCT, INLET L.H. BAR, SUPPORT GASKET, INLET - OUTER BOTTOM CAPSCREW - M12 X 1.75 X 40 LOCKWASHER - M12 FLAT WASHER - M12 SUB-FRAME, BLOWER GASKET PLATE, COVER CAPSCREW - M16 X 2.00 X 50 FLAT WASHER LOCKWASHER - M16 NUT - M16 X 2.00 GASKET, OUTLET BLOWER, AUXILIARY (SEE INDEX) BAR BAR BOOT SCREW, HEX HEAD GASKET, TRANSITION CAPSCREW - M12 X 1.75 X 35 NUT - M12 BRACKET TUBE GASKET CAPSCREW - M10 X 1.50 X 35 BRACKET DUCT, WHEEL MOTORS BAR BOOT ADAPTOR TRIM, EDGE Qty uom 70 55 101 43 2 8 8 22 2 1 1 1 1 1 4 108 108 108 1 1 1 4 8 4 4 3 1 4 8 1 68 1 32 32 1 1 1 8 2 1 4 1 1 Page 460 AS REQUIRED Page 186 AFE48-U P.D. MORENCI 21 20 19 24 23 22 29 30 31 32 34 33 32 35 36 21 20 19 18 24 23 22 22 23 24 25 26 27 28 1 2 3 4 5 7 6 8 15 14 13 9 8 7 6 5 6 7 8 9 16 15 14 13 8 7 6 17 12 11 10 11 12 15 14 13 9 8 7 6 8 7 6 14 13 9 Ref. 60194 Page 188 AFE48-U P.D. MORENCI CONTROL CABINET (REAR VIEW) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Ref. Part No. CH3188 CH3189 CH3190 EB9885 ED8940 MM0464 MM0474 MM0181 EC1090 TR3662 MM0461 MM0178 VN5529 VA0609 TA8468 EC1091 VL9602 EG8419 PB0044 DC4979 VC8762 TR4436 TC1231 TC1233 CH2206 CH2205 CH2207 CH2201 MM0019 MM0469 MM0459 EC1596 VZ2686 VC1387 TR5445 VC7836 60194 Description Qty CABLE - 7T1 CABLE - 7T2 CABLE - 7T3 STUD, THREADED CLAMP, WOOD CABLE FLAT WASHER - M16 LOCKWASHER - M16 NUT - M16 STUD, THREADED CLAMP FLAT WASHER - M10 NUT - M10 CLEAT, CABLE SPACER CLEAT, CABLE STUD, THREADED CLAMP CABLE, CONNECTOR SLEEVE, INSULATED CLAMP CAPSCREW - 3/8" - 16NC X 1 1/2" (ZINC) FLAT WASHER - 3/8" LOCKWASHER - 3/8" NUT - 3/8" CABLE - 71J CABLE - 74AA CABLE - 74D CABLE - 74 CAPSCREW - M6 X 1.00 X 16 LOCKWASHER - M6 FLAT WASHER - M6 PLATE, MOUNT STAND-OFF, INSULATED CAPSCREW - 1/2" - 13NC X 1" (ZINC) LOCKWASHER - 1/2" FLAT WASHER - 1/2" (ZINC) 2 2 2 8 14 14 14 14 8 3 4 4 2 13 8 1 1 3 9 18 18 36 18 18 1 1 1 1 4 4 4 1 2 2 2 2 Page 188 AFE48-U P.D. MORENCI 30 29 28 27 25 24 23 22 21 31 19 32 20 33 34 35 36 26 37 39 38 40 8 1 9 10 11 12 4 41 42 19 20 18 17 15 16 14 13 1 4 7 4 3 6 3 1 2 4 5 6 3 4 5 2 1 Ref. 3 2 60195 3 4 7 Page 190 AFE48-U P.D. MORENCI POWER CABLE ROUTING - RIGHT FRAME RAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Ref. Part No. Description Qty VL9602 TC6058 MM0461 MM0178 TR1306 SP8417 DC3584 EC1090 ED8940 MM0464 MM0474 MM0181 CH3178 CH3181 CH3183 CH3179 CH3180 CH3182 ED7270 EG7729 EG7727 EG6570 EG7726 EG7734 EG7742 EG8342 EF9211 EG7741 EF9209 EG7745 EF9206 EF1218 CH2807 CH2808 EG7736 EF9766 EG8337 EG8338 EG0652 CLAMP CLAMP FLAT WASHER - M10 NUT - M10 CAPSCREW - 1/4" - 20NC X 1" FLAT WASHER - 1/4" (ZINC) LOCKWASHER - 1/4" (ZINC) STUD, THREADED CLAMP, WOOD CABLE FLAT WASHER - M16 LOCKWASHER - M16 NUT - M16 CABLE - 7M1A CABLE - 7M2A CABLE - 7M2C CABLE - 7M1B CABLE - 7M1C CABLE - 7M2B HARNESS, GE HARNESS, RIGHT FRAME RAIL HARNESS, LEFT FRAME RAIL HARNESS, DDEC III - 24V HARNESS, ENGINE TO INTERFACE CABINET HARNESS, LEFT DECK - LIGHTS HARNESS, RIGHT FRAME RAIL HARNESS HARNESS HARNESS, LEFT FRAME RAIL (FRONT) HARNESS, BRAKE CABINET HARNESS HARNESS, CAB - POWER CABLE - 12V CABLE - BATTERY CABLE - BATTERY, 24V HARNESS, RIGHT DECK - LIGHT HARNESS HARNESS, DID/TCI - POWER HARNESS, PAYLOAD METER - CAB HARNESS, WHEEL SPEED - FRONT HARNESS, ENGINE & ALT - (SUPPLY BY DEM) TG2562 CLAMP MM0647 WELD STUD 60195 9 5 12 13 4 4 4 8 8 8 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 190 AFE48-U P.D. MORENCI 15 4 14 13 12 11 3 10 2 9 1 8 7 3 5 1 6 2 25 24 20 18 16 19 17 27 31 26 28 29 30 32 23 22 33 34 21 35 36 37 38 39 67 43 40 41 42 9 8 7 7 66 65 8 9 44 45 64 61 8 7 63 62 8 9 46 47 9 8 7 60 59 7 58 8 7 57 9 8 52 54 56 Ref. 8 9 48 49 7 8 9 50 51 7 9 53 55 60226 Page 192 AFE48-U P.D. MORENCI ELECTRICAL INTERFACE CABINET (4000 ENG) Item Part No. 1 VS0035 VZ1912 TM9090 TG1929 DC3101 EC7462 EC7458 PB9744 MM0207 MM0459 MM0176 WB2282 EG7240 EF8112 MM0610 0164331032 MM0471 PB1006 MM0459 MM0469 MM0019 MM0025 PB9743 VD1921 TR1307 SR8325 WB2200 PB7104 EC8805 EC8806 EC8807 EC8808 PB6072 EC8809 PB6073 EC8810 EC8811 EC8812 PB8547 EC8802 EC8801 EG8379 EG8380 WB2304 WB2283 SM1947 SM3031 SM3196 SM3188 SM3189 EC8820 SM1951 SM3043 SM3188 SM3189 EC8821 SM1955 SM3039 SM3196 SM3188 SM3189 EC8822 SM1959 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Ref. 60226 Description LIGHT, DOME BULB INSULATOR MACHINE SCREW - #10 X 1/2" LOCKWASHER - #10 PLATE, NAME - DL1 PLATE, NAME - DL2 PRESSURE TRANSDUCER ASSEMBLY LOCKWASHER - M6 FLAT WASHER - M6 NUT - M6 PLATE, NAME - PRESSURE TRANSDUCER BOX, INTERFACE CABINET EYE, LIFTING CAPSCREW - M10 X 1.50 X 50 (ZINC) FLAT WASHER - M10 LOCKWASHER - M10 LATCH/KEEPER SET FLAT WASHER - M6 LOCKWASHER - M6 CAPSCREW - M6 X 1.00 X 16 CAPSCREW - M6 X 1.00 X 20 PANEL, TCI (SEE INDEX) CAPSCREW - 1/4" - 20NC X 2 3/4" FLAT WASHER - 1/4" SWITCH, TOGGLE PLATE, NAME - DLS BREAKER, CIRCUIT - 20 AMP PLATE, NAME - CB1 PLATE, NAME - CB2 PLATE, NAME - CB3 PLATE, NAME - CB4 BREAKER, CIRCUIT - 5 AMP PLATE, NAME - CB5 BREAKER, CIRCUIT - 15 AMP PLATE, NAME CB6 PLATE, NAME CB7 PLATE, NAME CB8 BREAKER, CIRCUIT - 10 AMP PLATE, NAME - CB9 PLATE, NAME - CB10 PLATE, NAME - CB11 PLATE, NAME - CB12 PLATE, NAME - GB32 PLATE, NAME - TCI BOARD, RELAY - PAYLOAD - RB2 MODULE, DATA STORE BREAKER, CIRCUIT - 5 AMP BREAKER, CIRCUIT - 15 AMP RELAY PLATE, NAME - RB2 BOARD, RELAY - STOP LIGHT - RB3 MODULE, LIGHT DISPLAY BREAKER, CIRCUIT - 15 AMP RELAY PLATE, NAME - RB3 BOARD, RELAY - PARKING BRAKE - RB4 MODULE, STEERING BLEEDDOWN BREAKER, CIRCUIT - 5 AMP BREAKER, CIRCUIT - 15 AMP RELAY PLATE, NAME - RB4 BOARD, RELAY - HEADLIGHT - RB5 Qty Page 3 1 1 9 9 1 1 1 34 2 34 1 1 2 2 12 12 2 14 12 8 4 1 4 4 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 4 4 1 1 1 2 1 4 1 1 Page 208 192 AFE48-U P.D. MORENCI ELECTRICAL INTERFACE CABINET (4000 ENG) Item 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 NS NS NS Ref. Part No. SM3043 SM3188 SM3189 EF9220 EC8823 SM1963 SM3124 EG0664 EG8333 EC8825 PC0342 EG8381 SM1943 SM3027 SM3188 SM3189 EC8819 PB0839 MM0379 MM0373 WB2281 SM3001 SM3189 EC8824 WB2280 EG8039 EG8041 60226 Description Qty Page MODULE - LIGHT DISPLAY BREAKER, CIRCUIT - 15 AMP RELAY WIRE, JUMPER PLATE, NAME - RB5 BOARD, DIODE RESISTOR - DB1 DIODE RESISTOR - 270 OHM RESISTOR - 20.00 OHM PLATE, NAME - DB1 MODULE, INTERFACE - SPECIAL PLATE, NAME - SIM BOARD, RELAY - TURN SIGNAL - RB1 MODULE, FLASHER BREAKER, CIRCUIT - 15 AMP RELAY PLATE, NAME - RB1 TIMER, LINCOLN LUBE LOCKWASHER - 5MM (EXTERIOR TOOTH) NUT - 5MM PLATE, NAME - LUBE TIMER BOARD, RELAY AUXILIARY - RB6 RELAY PLATE, NAME - RB6 PLATE, NAME - RB7 NOTE: NS = NOT SHOWN STRIP, SEAL STRIP, SEAL 1 4 4 1 1 1 1 1 1 1 1 1 1 1 3 4 1 1 4 4 1 1 6 1 1 2 2 Page 192 AFE48-U P.D. MORENCI 25 2 26 1 33 1 34 34 45 43 34 34 5 39 38 4 24 3 3 4 6 5 32 34 46 27 34 44 40 34 34 37 7 33 23 8 28 31 34 41 36 34 22 21 20 19 3 18 17 16 15 14 4 29 5 9 10 30 34 35 11 12 13 Ref. 60198 42 34 Page 198 AFE48-U P.D. MORENCI INTERFACE CABINET (SIDEWALLS) Item Part No. 1 PB5732 WA3367 WB2278 MM0459 MM0379 MM0373 WB2279 WB2303 WB2289 PB7276 EC7459 DC3101 TG1929 VS0035 VZ1912 TM9090 DC3584 ED0913 TD1549 TA7409 TZ7378 SC4174 TD1684 ED7468 PB7202 TZ7377 WB2277 WB2276 WB2385 WB2386 WB2274 WB2275 WB2384 WB2383 WB2382 WB2273 VM2951 WB2496 WB2297 WB2296 WB2295 WB2291 WB2292 WB2500 WB2495 WB2498 WB2499 WB2299 WB2497 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 NS NS Ref. 60198 Description Qty BOARD, TERMINAL NUT PLATE, NAME - TB31 FLAT WASHER - M5 LOCKWASHER - M5 (EXT TOOTH) NUT - M5 PLATE, NAME - TB32 PLATE, NAME - GB31 PLATE, NAME - CONTROL POWER RELAY RELAY - 50 AMP PLATE, NAME - DL3 LOCKWASHER - #10 MACHINE SCREW - #10 DOME LIGHT BULB INSULATOR LOCKWASHER - 1/4" ROD, THREADED NUT - 1/4" INSULATOR, STAND-OFF PLATE, NAME - 12 VDC LOCKWASHER - 5/16" NUT - 5/16" ROD, THREADED INSULATOR, GLASTIC PLATE, NAME - 24V PLATE, NAME - TB30 PLATE, NAME - TB29 PLATE, NAME - TB25 PLATE, NAME - TB26 PLATE, NAME - TB27 PLATE, NAME - TB28 PLATE, NAME - TB24 PLATE, NAME - TB23 PLATE, NAME - TB22 PLATE, NAME - TB21 SCREW, SELF/TAP - #6 STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. STRIP, CIRCUIT I.D. NOTE: (1) SENSOR IS PART OF HARNESS, AND MUST BE CUT OUT TO REPLACE. 12 240 1 24 20 20 1 1 1 1 1 3 3 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24 1 1 1 1 1 1 1 1 1 1 1 1 Page 198 AFE48-U P.D. MORENCI 5 6 12 4 13 13 2 3 3 2 1 4 1 1 4 7 8 9 10 11 Ref. 60199 1 Page 202 AFE48-U P.D. MORENCI INTERFACE CABINET INTERNAL WIRING (4000 ENG) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Ref. Part No. EG8328 MM0375 MM0176 EG8343 EG8327 EG8326 WB0908 SP9983 TC4820 EG7728 EG9603 EG8340 EB7417 60199 Description Qty HARNESS, RELAY BOARD INTERIOR LOCKWASHER - 6MM (EXTERNAL TOOTH) NUT - 6MM HARNESS, INTERIOR LIGHTS HARNESS, G.E./T.C.I. INTERCONNECTION HARNESS, G.E. INTERFACE NUT, PLATE - CONNECTOR SHELL #28 LOCKWASHER, #6 (EXTERNAL TOOTH) CABLE, #20 COND HARNESS, DDEC INTERFACE HARNESS, SIM INTERFACE HARNESS, ALTERNATOR CHARGING SIGNAL BAR, BUS 1 4 4 1 1 1 1 4 4 1 1 1 4 Page 202 AFE48-U P.D. MORENCI 14 13 8 12 11 25 16 24 15 23 17 22 18 21 19 9 6 4 7 3 10 2 1 20 10 8 9 2 2 1 7 2 6 5 4 3 Ref. 60200 2 1 Page 204 AFE48-U P.D. MORENCI INTERFACE CABINET EXTERNAL WIRING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Ref. Part No. EG0652 EG8338 EG7741 EG7742 EG7743 EF9766 EG8342 EG7734 EG7736 EG8337 EG7727 EG7726 EF9211 EF9209 EG7745 EF9206 EF1218 CH2807 CH2808 SL6447 EF8180 EF8181 MM0593 MM0460 MM0470 60200 Description Qty HARNESS, WHEEL SPEED/SUSPENSION HARNESS, PAYLOAD METER - CAB HARNESS, LEFT FRAME RAIL (FRONT) HARNESS, RIGHT FRAME RAIL HARNESS, HEADLIGHTS HARNESS, CAB TO INTERFACE CABINET HARNESS, CONTROL/LIGHTS HARNESS, LEFT DECK - LIGHTS HARNESS, RIGHT DECK - LIGHTS HARNESS, D.I.D./T.C.I. POWER HARNESS, FRAME RAIL COMPONENTS HARNESS, ENGINE TO INTERFACE CABINET HARNESS, CONTROL START/STOP HARNESS, BRAKE CABINET HARNESS, CAB JUNCTION BOX HARNESS, CAB POWER WIRE - 12VDC CABLE - BATTERY - POSITIVE CABLE - BATTERY - GROUND GROMMET BRACKET, CABLE GASKET CAPSCREW - M8 X 1.25 X 20 (ZINC) FLAT WASHER - M8 LOCKWASHER - M8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 4 4 4 Page 204 AFE48-U P.D. MORENCI 6 7 5 4 2 14 13 4 12 8 12 3 2 15 4 1 1 5 9 10 11 16 5 Ref. 60201 Page 206 AFE48-U P.D. MORENCI INTERFACE CABINET - SIDE WALLS WIRING Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 EG8338 EF9209 EG8337 EF9211 EG7726 EG7736 EG7734 EF9206 CH2808 CH2807 EF1218 EF9766 EG7727 EG0652 EG7745 EG8342 Ref. Description Qty HARNESS, PAYLOAD METER HARNESS, BRAKE CABINET HARNESS, D.I.D./T.C.I. POWER HARNESS, CONTROL START/STOP HARNESS, ENGINE TO INTERFACE CABINET HARNESS, RIGHT DECK - LIGHTS HARNESS, LEFT DECK - LIGHTS HARNESS, CAB POWER CABLE, BATTERY - GROUND CABLE, BATTERY - POSITIVE CABLE, 12VDC HARNESS, CAB TO INTERFACE CABINET HARNESS, FRAME RAIL COMPONENTS HARNESS, WHEEL SPEED/SUSPENSION HARNESS, CAB JUNCTION BOX HARNESS, CAB CONTROL LIGHTS 60201 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 206 AFE48-U P.D. MORENCI 30 29 24 16 18 20 7 16 18 19 31 32 26 20 16 18 27 28 26 20 16 18 3 8 1 7 7 4 5 15 16 17 6 16 18 19 16 18 20 26 14 2 25 22 21 11 9 24 8 23 10 23 13 12 1 34 33 7 Ref. 60107 Page 208 AFE48-U P.D. MORENCI T.C.I. PANEL (PB9743) Item Part No. 1 GE0364 GE0546 GE0365 GE0307 GE0367 GE0368 GE0309 VE8180 VE8181 VE8183 GE0370 GE0371 VE8188 VE8189 TD1549 VE4655 VC1390 VJ9161 VS6662 VE8187 SF2755 VE8178 VE8184 VE8182 TR5445 GE0372 VE4385 GE0374 VE8196 GE0378 GE0382 HE5125 VE5959 VE8772 VE8771 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Ref. Description PANEL ASSEMBLY PANEL, LESS CARDS BACKPLANE WIRE CARD - (FB127) CARD - (FB144) CARD - (FB160) CARD - (FB104) GUIDE, CARD CATCH STRIKE BLOCK, TAP COVER SPRING LOCKWASHER NUT WASHER LOCKWASHER - #10 CAPSCREW - #10 - 32NF X 1/2" FLAT WASHER - #10 SCREW NUT - #10 LOCKWASHER NUT, MINIATURE SCREW LOCKWASHER - #6 CEMENT NUT, CAP PLATE, FACE SOCKET ASSEMBLY RECEPTACLE SCREW FLAT WASHER - #6 NUT PIN, ROLL LATCH 60107 Qty uom 1 1 1 1 1 1 1 8 2 2 2 1 1 2 2 2 30 2 16 2 22 4 4 8 8 AS REQUIRED 16 1 2 1 4 4 4 1 1 Page 208 AFE48-U P.D. MORENCI DECK PIPING GROUP Description BRAKE CABINET/CAB PIPING HYD/BRAKE CABINET ASSEMBLY HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619) HYDRAULIC CABINET PIPING - BOTTOM BRAKE MANIFOLD - TWO CIRCUIT (PC0081) HOIST PILOT VALVE ASSM (PB6922) PEDAL INSTALLATION BRAKE/STEERING VALVE PIPING RETARD/BRAKE VALVE ASSM (PB9684) BRAKE VALVE SUB-ASSEMBLY (BF2875) BRAKE VALVE SUB-ASSEMBLY - 1 (BF2875) DUAL RELAY VALVE (PC0105) DIFFERENTIAL SWITCH ASSEMBLY (BF2876) SOLENOID VALVE ASSEMBLY (PB7242) ACCUMULATOR ASSEMBLY - 1 (PB6780) ELECTRONIC TREADLE (PB9506) Ref. TOC-J Qty Page 1 1 1 1 1 1 1 Page 210 212 214 218 220 224 226 228 230 232 234 236 238 240 242 244 209 AFE48-U P.D. MORENCI 1 2 3 26 27 28 29 31 30 32 4 33 42 5 21 19 17 39 20 41 40 6 38 37 36 35 34 7 18 8 9 10 9 11 12 8 13 14 44 15 16 43 18 21 22 19 20 24 22 23 25 19 20 8 Ref. 18 9 60087 10 18 9 12 8 44 22 43 18 Page 210 AFE48-U P.D. MORENCI BRAKE CABINET/CAB PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Ref. Part No. EG0619 MM0620 MM0472 MM0179 SM2014 MM0062 MM0472 HA6397 HA6173 HA5553 WB0386 HA7386 EF9801 MM0470 MM0460 MM0177 HA7358 WB0384 MM0605 MM0471 EF8174 WB0430 EF8177 WB0432 WB0427 HA7331 HA7389 HA5569 HA7331 HA7382 HA7360 HA7331 HA7331 HA7382 HA5569 TG2568 VN9913 TY8375 MM0461 MM0178 TG2960 MM0714 HA6580 HA7425 60087 Description BRAKE CABINET ASSEMBLY (SEE INDEX) CAPSCREW - M12 X 1.75 X 40 LOCKWASHER - M12 NUT - M12 X 1.75 CAP CAPSCREW - M12 X 1.75 X 60 LOCKWASHER - M12 HOSE HOSE HOSE FITTING, TEE HOSE FLAP, RUBBER LOCKWASHER - M8 FLAT WASHER - M8 NUT - M8 X 1.25 HOSE - TO PORT "LS" (STEERING) FITTING, TEE CAPSCREW - M10 X 1.50 X 25 LOCKWASHER - M10 CLAMP FITTING, BULKHEAD BRACKET FITTING, BULKHEAD FITTING, BULKHEAD HOSE - TO PORT "B2" (BRAKE) HOSE - TO PORT "T" (BRAKE) HOSE - TO PORT "P" (STEERING) HOSE - TO PORT "P2" (BRAKE) HOSE - TO PORT "T" (STEERING) HOSE - TO PORT "PX" (BRAKE) HOSE - TO PORT "P1" (BRAKE) HOSE - TO PORT "B1" (BRAKE) HOSE - TO PORT "L" (STEERING) HOSE - TO PORT "R" (STEERING) CLAMP CLAMP SPACER FLAT WASHER - M10 NUT - M10 X 1.50 CLAMP FLAT WASHER - M12 (HARDENED) HOSE HOSE Qty Page 1 4 12 4 2 4 4 2 2 1 1 1 1 4 3 3 1 3 9 15 2 8 1 1 2 1 1 1 1 1 1 1 1 1 1 8 2 6 6 6 3 4 1 1 Page 214 210 AFE48-U P.D. MORENCI 2 3 5 6 10 9 7 8 3 4 1 29 27 28 15 20 19 25 26 23 24 11 19 20 30 Ref. 22 21 60004 12 13 14 16 17 18 19 Page 212 AFE48-U P.D. MORENCI HYD/BRAKE CABINET ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Ref. Part No. EG1103 TY8067 MM0471 MM0073 MM0079 MM0067 TY8068 PB1006 MM0702 MM0019 WB0584 WB0574 WB0581 WB0593 WB0557 SG2103 WB0585 WB0249 TF2449 WB0430 DF3042 C1601 VN9773 C5774 SR6301 C5780 WA4328 WA4329 WA3134 PB9862 60004 Description Qty CABINET, HYD BRAKE COVER, CABINET LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 60 CAPSCREW - M10 X 1.50 X 70 (FRONT) CAPSCREW - M10 X 1.50 X 50 (REAR) EYE, LIFTING SET, LATCH / KEEPER FLAT WASHER - M6 (HARDENED) CAPSCREW - M6 X 1.00 X 16 FITTING, ADAPTOR - STRAIGHT FITTING, ADAPTOR - STRAIGHT FITTING, ADAPTOR - STRAIGHT FITTING, ADAPTOR - STRAIGHT FITTING, ADAPTOR - TEE GROMMET, RUBBER FITTING, ADAPTOR - STRAIGHT FITTING, BULKHEAD - STRAIGHT FLAT WASHER FITTING, BULKHEAD - STRAIGHT FLAT WASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1" FLAT WASHER - 1/4" LOCKWASHER - 1/4" CAPSCREW - 1/4" - 20NC X 2 3/4" NUT - 1/4" PLATE, DANGER PLATE, WARNING - HIGH PRESS DRIVE SCREW - #6 CAP, PROTECTIVE METAL 1 1 14 6 4 4 2 4 24 24 2 1 1 1 1 1 2 4 14 2 4 4 2 2 2 2 1 1 8 1 Page 212 AFE48-U P.D. MORENCI 58 57 56 21 55 54 21 53 52 63 62 64 27 70 51 42 41 71 66 21 65 72 67 59 42 41 60 61 68 69 11 14 17 10 13 16 5 9 12 15 4 5 19 20 22 4 7 6 27 23 25 24 26 18 75 28 8 29 1 21 2 3 28 30 21 31 73 40 45 21 33 26 50 37 44 49 36 42 28 41 74 48 47 28 46 43 41 39 38 35 34 32 42 Ref. 60005 Page 214 AFE48-U P.D. MORENCI HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Ref. Part No. TY8075 C1605 TG9225 MM0461 MM0056 MM0471 MM0178 PB6780 SM2117 SM0721 WA5641 VD7129 SF0542 VN9717 SM2784 MM0469 MM0581 SR6320 EG0601 EG0602 WB0584 PB6922 EG0603 EB4164 EC6227 WB0557 PC0105 WB0508 PB7242 TZ5040 EG1127 EC6228 WB0418 EC3343 TZ5042 EC3342 PB8367 EG0604 EG0605 EG0607 PB6528 PB6039 PB6041 EG0608 PB6894 PB6895 VZ3250 EF6943 VZ0598 WA4796 WB0602 TY7550 PB6992 EF8198 PB6803 EF8197 PB6784 PB6783 PC0081 TY9260 PB6785 VM0314 PC0018 60005 Description BRACKET, MOUNTING CAPSCREW - 3/8" - 16NC X 1 3/4" LOCKNUT - 3/8" FLAT WASHER - M10 CAPSCREW - M10 X 1.50 X 40 LOCKWASHER - M10 NUT - M10 ACCUMULATOR - 2.5 GALLON PLATE, NUT CONNECTOR SHELL - #14 GASKET - #14 SHELL MACHINE SCREW - #4 LOCKWASHER - #4 MACHINE SCREW - #4 NUT - #4 PLATE, CONNECTOR LOCKWASHER - M6 CAPSCREW - M6 X 1.00 X 16 CAPSCREW - 1/2" - 13NC X 7/8" TUBE TUBE FITTING, ADAPTOR VALVE, HOIST PILOT (SEE INDEX) TUBE TUBE TUBE FITTING - TEE VALVE, RELAY (SEE INDEX) FITTING - 90 DEG VALVE, SOLENOID (SEE INDEX) TUBE TUBE TUBE FITTING - TEE TUBE TUBE TUBE VALVE, CHECK TUBE TUBE TUBE COUPLING, DIAGNOSTIC - MALE COUPLING, DIAGNOSTIC - FEMALE CAP, DUST TUBE CABLE ASSEMBLY KIT, CONNECTION DIODE HARNESS, BRAKE CABINET INTERNAL TYRAP FITTING FITTING BLOCK, JUNCTION SWITCH, STOP LIGHT TUBE VALVE, SHUTTLE TUBE SWITCH, PARK BRAKE BRAKE SWITCH, ACCUMULATOR PRESSURE MANIFOLD, BRAKE (SEE INDEX) TUBE SWITCH, BRAKE LOCK LOW PRESSURE PLUG, O-RING TIMER Qty Page 2 2 2 8 8 4 4 2 1 1 4 1 1 1 1 4 4 2 1 1 9 1 1 1 1 2 1 5 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 1 1 2 1 12 2 2 1 1 1 1 1 1 1 1 1 1 2 1 Page 224 236 240 220 214 AFE48-U P.D. MORENCI HYD/BRAKE CABINET ASSEMBLY - 1 (EG0619) Item 63 64 65 66 67 68 69 70 71 72 73 74 75 Ref. Part No. SG3408 PB4767 SF9896 DL4172 VS0035 SR6747 TM9090 DC3101 VF2231 WB1024 WB0586 WB0585 WB0567 WB0583 DD5640 60005 Description Qty Page NUT - #10 RELAY - BRAKE WARNING KNIFE, DISCONNECT SLEEVE, INSULATING DOME LIGHT BULB INSULATOR LOCKWASHER - #10 MACHINE SCREW - #10 - 3/8" FITTING FITTING FITTING FITTING, TEE FITTING FLAT WASHER - 1/2" 2 1 2 2 2 2 2 6 6 1 1 3 1 1 2 Page 214 AFE48-U P.D. MORENCI 10 16 11 15 14 13 11 3 1 Ref. 60072 2 3 10 12 9 5 6 7 7 8 4 Page 218 AFE48-U P.D. MORENCI HYDRAULIC CABINET PIPING - BOTTOM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Ref. Part No. HA6763 HA7424 HA6343 HA7423 HA7080 HA6258 HA7075 HA7288 HA7421 HA7420 HA7068 HA7422 HA7073 HA7418 HA7069 WB0384 60072 Description Qty HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE FITTING, TEE 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 Page 218 AFE48-U P.D. MORENCI 11 11 14 11 6 11 13 11 12 5 14 3 2 4 1 5 10 Ref. 55117 9 1 3 4 2 8 7 Page 6 220 AFE48-U P.D. MORENCI BRAKE MANIFOLD - TWO CIRCUIT (PC0081) Item Part No. 1 BF2839 BF2864 BF2860 BF2863 BF2840 BF2860 BF2864 BF2865 BF2842 BF2860 BF2866 BF2864 BF2863 BF2868 BF2843 BF3523 BF2860 BF2866 BF2864 BF2872 BF2863 BF2851 BF2845 2 3 4 5 6 7 8 9 10 11 12 13 14 NS NS NS NS NS NS NS Ref. BF2850 BF2841 BF2860 BF2866 BF2867 BF2864 BF2865 BF2868 BF2869 BF2838 BF2848 BF2873 BF2846 BF2860 BF2866 BF2864 BF2863 BF2868 BF2847 BF2860 BF2864 BF2865 BF2849 BF2874 BF2853 BF2854 BF2856 BF2857 BF2855 BF2852 BF2858 Description Qty VALVE, NEEDLE O-RING (1) O-RING (1) RING, BACK-UP (1) VALVE, CHECK O-RING (2) O-RING (2) RING, BACK-UP (2) VALVE, SOLENOID O-RING (3) O-RING (3) O-RING (3) RING, BACK-UP (3) RING, BACK-UP (3) COIL - 24 VOLT VALVE, PRESSURE REDUCTION O-RING (4) O-RING (4) O-RING (4) RING, BACK-UP (4) RING, BACK-UP (4) DISC, ORIFICE PLUG, CAVITY O-RING (3) DISC, ORIFICE VALVE, PILOT (AUTOMATIC APPLY) O-RING (5) O-RING (5) O-RING (5) O-RING (5) RING, BACK-UP (5) RING, BACK-UP (5) RING, BACK-UP (5) PLUG, CAVITY O-RING (6) PLUG, PORT O-RING CARTRIDGE, LOAD SHUTTLE O-RING (3) O-RING (3) O-RING (3) RING, BACK-UP (3) RING, BACK-UP (3) CARTRIDGE, HOT OIL O-RING (7) O-RING (7) RING, BACK-UP (7) PLUG, PORT O-RING NOTE: (1) INCLUDED IN BF2853 SEAL KIT. (2) INCLUDED IN BF2854 SEAL KIT. (3) INCLUDED IN BF2856 SEAL KIT. (4) INCLUDED IN BF2857 SEAL KIT. (5) INCLUDED IN BF2855 SEAL KIT. (6) INCLUDED IN BF2852 SEAL KIT. (7) INCLUDED IN BF2858 SEAL KIT. 55117 2 2 2 4 3 3 3 3 2 2 2 2 4 4 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 6 6 1 1 1 1 1 2 1 1 1 2 2 2 Page 220 AFE48-U P.D. MORENCI 1 2 21 3 20 4 19 5 18 6 16 7 13 8 12 27 22 23 26 9 24 10 25 11 12 17 13 16 15 Ref. 40064 14 Page 224 AFE48-U P.D. MORENCI HOIST PILOT VALVE ASSM (PB6922) Item Part No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS NS NS NS VE3828 SPOOLING SECTION ASSEMBLY VJ1967 CAP VJ1962 SPACER VJ1975 SNAP, RING VJ1972 BALL VJ1964 PIN, DETENT VJ1960 SPRING VE3823 SPACER VJ1957 CAPSCREW VE3820 POPPET, CHECK VALVE VE3826 SPRING VE3819 O-RING VE3818 O-RING VJ1947 WIPER SPOOL (1) VJ0012 MACHINE SCREW VJ1943 PLATE, SEAL HOUSING, SPOOL (1) VJ1944 SEAT, SPRING VJ1961 SPRING VJ1974 BALL VE3825 SLEEVE, DETENT VE3827 HOUSING, INLET VE3829 HOUSING, OUTLET VE3821 ROD, TIE VJ1934 NUT VE3822 ROD, TIE VJ1933 NUT NOTE: NS = NOT SHOWN VE3830 PLUG, SHUT-OFF ASSEMBLY VE3979 VALVE, RELIEF NOTE: (1) NOT SERVICED SEPARATELY. Ref. 40064 Description Qty 1 1 1 1 4 1 1 1 2 1 1 2 2 2 1 2 2 1 2 1 1 1 1 1 2 4 1 2 1 1 Page 224 AFE48-U P.D. MORENCI 2 3 4 1 5 Ref. 60119 6 7 Page 226 AFE48-U P.D. MORENCI PEDAL INSTALLATION Item 1 2 3 4 5 6 7 Ref. Part No. PB9684 MM0594 MM0470 MM0460 PB9506 VC9049 SC4174 60119 Description RETARD/BRAKE VALVE ASSEMBLY (SEE INDEX) CAPSCREW - M8 X 1.25 X 25 LOCKWASHER - M8 FLAT WASHER - M8 ELECTRONIC THROTTLE ASSEMBLY (SEE INDEX) CAPSCREW - 5/16" - 18NC X 5/8" LOCKWASHER - 5/16" Qty Page 1 4 4 4 1 4 4 230 Page 226 244 AFE48-U P.D. MORENCI 9 10 11 6 15 12 7 13 8 19 10 11 5 4 2 14 3 16 17 8 18 6 1 Ref. 60088 Page 228 AFE48-U P.D. MORENCI BRAKE/STEERING VALVE PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Ref. Part No. PB9881 HA7382 HA5569 HA7382 HA5569 WB0584 WB0593 WB0574 PB9684 MM0594 MM0470 HA7331 HA7331 HA7331 HA7331 HA7389 HA7360 HA7358 EC7875 60088 Description STEERING CONTROL VALVE ASSEMBLY (SEE INDEX) HOSE - PORT "L" HOSE - PORT "R" HOSE - PORT "T" HOSE - PORT "P" FITTING, STRAIGHT ADAPTOR FITTING, STRAIGHT ADAPTOR FITTING, STRAIGHT ADAPTOR RETARD/BRAKE VALVE ASSEMBLY (SEE INDEX) CAPSCREW - M8 X 1.25 X 25 LOCKWASHER - M8 HOSE - PORT "P2" HOSE - PORT "P1" HOSE - PORT "B1" HOSE - PORT "B2" HOSE - PORT "T" HOSE - PORT "PX" HOSE - PORT "LS" PLATE, COVER Qty Page 1 1 1 1 1 8 1 2 1 8 8 1 1 1 1 1 1 1 1 098 Page 228 230 AFE48-U P.D. MORENCI 18 8 16 9 1 19 7 8 17 9 6 15 2 14 13 12 5 2 3 10 4 11 2 3 Ref. 60065 Page 230 AFE48-U P.D. MORENCI RETARD/BRAKE VALVE ASSM (PB9684) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BF2875 BF2584 BF2588 BF2582 BF2587 BF2585 BF2583 BF1858 BF1852 BF2586 BF2581 BF0994 VE8538 BF1854 BF0992 BF1857 BF2465 BF2876 BF1853 Ref. Description VALVE SUB-ASSEMBLY (SEE INDEX) CAPSCREW NUT PAD, FOOT PEDAL ASSEMBLY NUT PIN, PEDAL BEARING, FLANGED - NYLON RING, RETAINING PEDAL ASSEMBLY PEDAL ASSEMBLY STOP, TOP PIVOT NUT BOLT STOP, BOTTOM PIVOT SHIM CONNECTOR ASSEMBLY DIFFERENTIAL SWITCH ASSEMBLY (SEE INDEX) PIN 60065 Qty uom 1 3 2 1 1 1 1 6 4 1 1 1 1 1 1 Page 232 AS REQUIRED 1 1 1 238 Page 230 AFE48-U P.D. MORENCI 1 2 3 4 5 6 Ref. 55112 Page 232 AFE48-U P.D. MORENCI BRAKE VALVE SUB-ASSEMBLY (BF2875) Item Part No. 1 VE9420 VE9411 VE8544 VE8545 VE8546 VE9419 VE8547 VE8530 2 3 4 5 6 NS Ref. Description Qty BOOT/CAP ASSEMBLY BOOT (1) SCREW (SPECIAL) PLATE, RETAINER SCREW ACTUATOR BASE INSERT NOTE: (1) INCLUDED IN VE8530 BOOT KIT. 55112 1 1 4 1 2 1 4 1 Page 232 AFE48-U P.D. MORENCI 1 2 3 28 4 29 27 5 26 6 25 7 30 24 8 9 23 31 10 10 11 11 12 12 13 13 20 14 32 21 32 15 19 16 22 Ref. 60066 18 17 Page 234 AFE48-U P.D. MORENCI BRAKE VALVE SUB-ASSEMBLY - 1 (BF2875) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 NS VE8070 BF2596 BF2594 VE8072 VE8533 BF2595 BF2598 VE9403 BF2597 EF5752 VE9415 VE9401 VE1395 VE8088 VE9406 VE9418 C1546 VE9058 VE9421 BF2589 VE8084 EF3449 VE8080 BF2599 BF2593 BF2592 BF2591 VE9408 VE8086 VE9407 WA0019 VE8084 Ref. 60066 Description Qty COLLAR NUT PLUNGER SEAL, WIPER (1) SCREW PACKING RING, GLYD SPRING, PLUNGER RETURN (1) SEAT, SPRING SPOOL, REGULATING SLEEVE (1) SPRING, SPOOL (1) PLUNGER (1) SEAL (1) PACKING (1) PLUG FLAT WASHER - 1/4" BOLT (1) RETAINER, SLEEVE BODY - DUAL VALVE SEAL (1) PLUG, ORIFICE - .045 SPRING, REGULATOR SPRING, REGULATOR SEAT - STAGING PACKING STUD RING, BACKUP SEAL RING, BACKUP O-RING RING, BACKUP NOTE: (1) NOT SERVICED SEPARATELY. 2 2 2 2 1 6 2 2 2 2 2 2 2 2 1 1 4 4 1 1 2 1 2 2 2 2 2 2 2 2 2 4 Page 234 AFE48-U P.D. MORENCI 20 19 21 24 17 18 17 25 16 26 15 14 13 27 22 12 11 10 23 9 8 6 5 3 Ref. 60125 1 2 4 7 Page 236 AFE48-U P.D. MORENCI DUAL RELAY VALVE (PC0105) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS VE9058 BF2590 VE9421 VE9418 VE9406 VE8088 VE1395 EF5752 VE9415 VE9401 BF2597 VE9402 BF2597 BF2893 BF2894 BF2891 WA0019 BF2896 BF2895 BF2897 BF2898 BF2465 BF2876 VE9407 VE8083 TC9899 BF3557 Ref. 60125 Description BOLT (1) WASHER RETAINER, SLEEVE PLUG PACKING (1) SEAL (1) PLUNGER (1) SPOOL, REGULATING SLEEVE (1) SPRING, SPOOL (1) SEAT, SPRING SPRING, REGULATOR (1) SEAT PLUNGER SLEEVE BODY, VALVE (1) O-RING PLUG - #8 SAE BODY, MANIFOLD PLUG - #4 SAE CAPSCREW, SOCKET HD CONNECTOR ASSEMBLY DIFFERENTIAL SWITCH ASSEMBLY (SEE INDEX) RING, BACKUP (1) RING, BACKUP (1) O-RING SPRING NOTE: (1) NOT SERVICED SEPARATELY. Qty uom Page 4 4 AS REQUIRED 1 1 2 2 2 2 2 2 2 2 2 2 1 4 2 1 2 2 1 1 2 4 2 2 238 Page 236 AFE48-U P.D. MORENCI 11 9 10 2 1 3 12 4 4 8 7 5 Ref. 60117 6 Page 238 AFE48-U P.D. MORENCI DIFFERENTIAL SWITCH ASSEMBLY (BF2876) Item 1 2 3 4 5 6 7 8 9 10 11 12 NS Ref. Part No. Description Qty BF3407 SWITCH ASSEMBLY WA0054 O-RING SPOOL ASSEMBLY(1) BF3409 PLUG VE0388 PLUG BF3410 PLUG, SCREW BF3411 SPRING PISTON (1) SEAL (1) BF3413 SCREW SEAL (1) BODY (1) NOTE: (1) NOT SERVICED SEPARATELY. 60117 1 1 1 2 1 1 1 1 2 4 1 1 Page 238 AFE48-U P.D. MORENCI 1 2 3 4 5 6 7 Ref. 40045 Page 240 AFE48-U P.D. MORENCI SOLENOID VALVE ASSEMBLY (PB7242) Item Part No. 1 2 3 4 5 6 7 NS VE6628 NUT NAME PLATE (1) VS6752 COIL VE1730 HOUSING, COIL PLATE, COVER (1) VE1729 VALVE ASSEMBLY VE4127 BODY VALVE NOTE: (1) NOT SERVICED SEPARATELY. Ref. 40045 Description Qty 1 1 1 1 1 1 1 Page 240 AFE48-U P.D. MORENCI 1 2 3 4 5 19 6 13 18 17 7 16 14 12 15 11 10 Ref. 40016 9 8 Page 242 AFE48-U P.D. MORENCI ACCUMULATOR ASSEMBLY - 1 (PB6780) Item Part No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 NS NS PB6780 ACCUMULATOR - 2.5 GALLON TV9940 GUARD, VALVE VE3881 STEM, VALVE VE3880 DYNASEAL (2) VS7979 NUT VE5918 BLADDER & GAS VALVE ASSEMBLY (2) VE3897 RING, ANTI-EXTRUSION (1) VE3893 SPRING VE3896 PLUG, BLEED (1) BF2454 O-RING (1) VE3895 NUT, STOP VE3883 PLUG, MACHINED VE3894 PISTON VE3892 POPPET VS7976 SPACER (1) VS7977 LOCKNUT (1) VE3900 RING, BACKUP (2) VE3899 O-RING (2) VE3898 WASHER (2) BF2455 SHELL NOTE: (1) INCLUDED IN VE3057 PORT ASSEMBLY. VE3059 (2) INCLUDED IN VE3059 REPAIR KIT. Ref. 40016 Description Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 242 AFE48-U P.D. MORENCI 9 12 2 16 11 18 13 17 10 22 14 21 20 19 1 2 9 15 8 3 5 6 7 4 Ref. 41060 Page 244 AFE48-U P.D. MORENCI ELECTRONIC TREADLE (PB9506) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NS NS NS NS Ref. Part No. VJ4023 VE4213 VC9049 BF1495 SC4174 BF1355 VS2504 VE7549 VE7561 BF1497 BF1498 Description Qty PEDAL (4) RING, RETAINER (1)/(2)/(3)/(4) ROLLER (2)/(4) LEVER, TREADLE (4) HARNESS, WIRE (3)/(4) CLAMP, WIRE (4) SCREW - PAN HEAD (3)/(4) CAPSCREW - 5/16" - 18NC X 5/8" COVER PIN, TREADLE (1)/(4) BUSHING (1)/(4) BUSHING (1)/(4) SENSOR (4) PIN (4) LOCKWASHER - 5/16" SPRING (4) DRIVE SHAFT, POTENTIOMETER (4) BUSHING (4) PLATE, BASE PIN, ROLLER (2)/(4) THRUST WASHER - OUTER (4) MACHINE SCREW - (4) NOTE: (1) INCLUDED IN VE7549 TREADLE PIN KIT. (2) INCLUDED IN VE7561 ROLLER KIT. (3) INCLUDED IN BF1497 SENSOR KIT. (4) INCLUDED IN BF1498 UPPER SERVICE ASSM KIT. 41060 1 3 1 1 1 2 2 4 1 1 2 2 1 1 4 2 1 2 1 1 2 2 Page 244 AFE48-U P.D. MORENCI FUEL SYSTEM Description FUEL TANK INSTALLATION QUICK FUEL LEFT HAND FUEL/WATER SEPARATOR FUEL SYSTEM COOLER Ref. TOC-L Qty Page 1 1 1 1 246 250 252 254 Page 245 AFE48-U P.D. MORENCI 58 49 44 12 45 46 32 30 40 48 47 39 13 29 42 41 43 29 30 38 39 40 13 57 50 35 36 37 33 51 56 34 52 53 54 55 5 6 7 8 9 10 11 12 28 59 26 27 4 3 2 13 31 20 21 29 1 14 15 16 25 17 18 24 23 Ref. 60040 19 21 22 29 Page 246 AFE48-U P.D. MORENCI FUEL TANK INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Ref. Part No. EG8001 TY4907 C1544 C1669 TA1978 D5576 TD9741 HA2872 VN9999 C1540 C1523 ED1366 EG0663 PB0707 PB8220 VW1231 CC6807 S5315 EG0606 EG0594 TR4436 TG5720 HC1851 HD0876 HC4691 MM0178 TR9441 TC6058 TC1231 TC1233 HA0946 TF6990 VL7792 VW6877 WA4730 TR4735 VN9179 TG2562 TG0545 TC1234 VL4462 TA1684 TA1691 VW4748 TA9974 VW6420 DC3584 VH6864 VN6450 VM5736 SC4970 VA1732 C1538 VN6448 VA1733 TV5194 VA1730 C0312 MM0461 60040 Description Qty TANK, FUEL CAP, MOUNTING LOCKWASHER - 1" CAPSCREW - 1" - 8NC X 3 1/2" VENT ASSEMBLY CAP FITTING, TUBE HOSE CLAMP, TUBE LOCKWASHER - 1/2" NUT - 1/2" TUBE HARNESS GAUGE, FUEL TRANSMITTER, FUEL GAUGE GASKET LOCKWASHER - 1/4" (INT TOOTH) CAPSCREW - 1/4" - 28NF X 3/4" (SOCKET HEAD) COVER FLAP FLAT WASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1" COCK, DRAIN ADAPTOR PLUG NUT - M10 CLAMP CLAMP LOCKWASHER - 3/8" NUT - 3/8" HOSE FITTING, TUBE DAMPENER, RUBBER FLAT WASHER FLAT WASHER - 3/4" (HARDENED) LOCKWASHER - 3/4" CAPSCREW - 3/4" - 10NC X 6" - G8 CLAMP FLAT WASHER - 3/8" (COPPER) CAPSCREW - 3/8" - 16NC X 3/4" WIRE, GROUND PLATE, ADAPTOR GASKET GASKET FLANGE ASSEMBLY CAP, REFUELING LOCKWASHER - 1/4" CAPSCREW - 1/4" - 20NC X 1/2" CAPSCREW - 3/8" - 16NC X 7/8" GRIP, CORD FITTING, PIPE GASKET LOCKWASHER - 5/16" CAPSCREW - 5/16" - 18NC X 3/4" MOUNT ASSEMBLY FITTING, PIPE SWITCH LOCKWASHER - 3/8" FLAT WASHER - M10 1 2 4 4 1 1 1 1 4 4 4 1 1 1 1 1 4 4 1 1 6 6 1 1 1 4 3 3 6 3 1 1 4 4 4 4 4 2 3 3 1 1 1 1 1 1 6 6 6 1 1 1 4 4 1 1 1 6 5 Page 246 AFE48-U P.D. MORENCI 8 7 6 5 4 3 1 2 9 14 15 16 5 3 2 13 Ref. 60041 10 11 12 Page 250 AFE48-U P.D. MORENCI QUICK FUEL LEFT HAND Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Ref. Part No. WB0303 HA5597 C1540 TR6008 TR1376 C1523 VC7674 ED8799 TZ8029 TZ8035 PB2154 PB2020 WB0479 TG5720 TC1231 TC1233 60041 Description Qty FITTING - 45 DEG HOSE LOCKWASHER - 1/2" FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" NUT - 1/2" CLAMP STRAP BAR, TAPPED BOX, REFUELING RECEIVER, REFUELING ASSEMBLY CAP FITTING, ADAPTOR CAPSCREW - 3/8" - 13NC X 1" LOCKWASHER - 3/8" NUT - 3/8" 1 1 4 2 4 1 1 1 1 1 1 1 1 1 1 1 Page 250 AFE48-U P.D. MORENCI 15 14 13 16 25 6 7 22 1 26 9 18 19 20 17 5 21 8 3 2 4 5 6 22 23 7 24 8 10 9 21 11 12 Ref. 60221 Page 252 AFE48-U P.D. MORENCI FUEL/WATER SEPARATOR Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Ref. Part No. HA0946 HA2872 TR9441 MM0461 MM0471 MM0178 TC6058 WB0474 PB9283 HA5804 WA2564 WA1712 EG6870 TG5720 TC1231 PB8575 VE8510 WB0274 SV7018 H6881 DC3418 HA6218 HA2137 HA3527 HA6663 VN0090 TH6942 60221 Description Qty HOSE HOSE CLAMP FLAT WASHER - M10 LOCKWASHER - M10 NUT, M10 CLAMP FITTING, STRAIGHT ADAPTOR VALVE, SHUT-OFF HOSE FITTING, BULKHEAD FITTING, BULKHEAD PLATE, MOUNTING CAPSCREW, 3/8" - 16NC X 1" LOCKWASHER, 3/8" ASSEMBLY, FUEL FILTER ELEMENT, FILTER FITTING, 90 FITTING, TEE PLUG, PIPE NIPPLE, LONG HOSE HOSE HOSE HOSE FITTING, FLARE - 90 FITTING, FLARE - 90 1 1 3 3 4 4 5 3 2 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 3 Page 252 AFE48-U P.D. MORENCI 17 16 20 18 15 22 10 19 9 15 8 13 21 4 12 2 14 10 13 5 6 11 7 2 6 4 6 5 4 3 5 3 1 1 2 1 6 2 Ref. 60222 4 5 6 5 4 3 7 Page 254 AFE48-U P.D. MORENCI FUEL SYSTEM COOLER Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ref. Part No. TC6058 TR9441 VH9969 C1547 C0312 C1521 C1606 HA7575 WB0364 WB0473 PC0315 EG6861 HA1251 HA6663 HA7574 VN0090 TH6942 HA3527 WB0297 HA6218 HA2137 BF4200 BF4497 VE3999 VE4000 BF4498 60222 Description Qty CLAMP CLAMP WELD STUD FLAT WASHER - 3/8" LOCKWASHER - 3/8" NUT - 3/8" CAPSCREW - 3/8" - 16NC X 2" HOSE ADAPTOR FITTING - ADAPTOR VALVE, DIVERTER PLATE, MOUNT HOSE HOSE HOSE FITTING - 90 DEG FITTING - 90 DEG HOSE FITTING - 45 DEG HOSE HOSE COOLER, FUEL FRAME, COOLER RUBBER GROMMENT RUBBER GROMMENT TUBES 19 19 6 16 16 16 6 1 1 3 1 1 1 1 1 1 3 1 1 1 1 1 1 18 18 18 Page 254 AFE48-U P.D. MORENCI ELECTRICAL SYSTEM Description LEFT DECK ELECTRICAL GROUP RIGHT DECK ELECTRICAL GROUP BATTERY CONTROL BOX ASSEMBLY (EG7738) BATTERY BOX ASSEMBLY (EG8021) BATTERY BOX WIRING ROUTING CAB CONNECTOR PLATE & WIRING CAB INTERFACE COMPARTMENT CAB INTERFACE COMPARTMENT - 1 DISTRIBUTION POWER BUS ENGINE ELECTRICAL - LEFT SIDE ENGINE ELECTRICAL - RIGHT SIDE BATTERY CHARGING ALTERNATOR (EF2654) REAR AXLE ELECTRICAL GROUP REAR AXLE PRESSURE SENSOR (SM3873) REAR LIGHTS AND BACKUP HORN HEADLIGHT AND SERVICE LIGHT WIRING HIGH MOUNT HEAD LIGHT REAR TURN & CLEARANCE LIGHTS LIGHT ASSEMBLY (SUPER HALOGEN) LIGHT ASSEMBLY (SUPER HALOGEN) - 1 SW, BODY UP, FRT SUSP, STEERING ACCUM PRES HOIST LIMIT & PAYLOAD SWITCH WIRING Ref. TOC-M Qty Page 1 1 1 1 1 1 1 1 1 1 256 260 264 268 272 274 276 280 284 286 290 292 296 298 300 302 304 306 308 310 312 314 Page 255 1 1 1 1 1 1 1 1 AFE48-U P.D. MORENCI 13 9 30 38 12 24 26 27 25 30 9 8 10 9 30 11 4 19 39 40 6 29 5 23 7 28 1 27 2 14 3 26 16 15 18 17 30 31 32 9 24 10 30 34 35 11 36 37 33 Ref. 60228 20 21 22 Page 256 AFE48-U P.D. MORENCI LEFT DECK ELECTRICAL GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Ref. Part No. AK3320 TY0616 VY2784 TD2186 TG5720 TR4436 TC1231 TG2562 MM0178 VN9908 EG7733 SM2120 VN7138 PB9255 MM0617 MM0462 MM0472 MM0179 EG9194 MM0349 MM0379 MM0373 TC1233 ED7273 PB8403 VE8105 SR6747 VE8589 VE8590 VE8591 MM0343 MM0378 MM0372 PB8400 PB8401 PB8402 VE8588 VE8586 VE8587 SR6747 VE8589 VE8590 VE8591 MM0461 MM0471 MM0603 AK8456 MM0593 MM0470 MM0460 EG1107 VN5153 SR7215 VG7811 60228 Description FLOOD LIGHT ASSEMBLY (BACKUP) (SEE FIG 60111) BRACKET, LIGHT MOUNTING GROMMET GROMMET CAPSCREW - 3/8" - 16NC X 1" (ZINC) FLAT WASHER - 3/8" LOCKWASHER - 3/8" CLAMP - 1/2" NUT - M10 X 1.50 CLAMP HARNESS, DECK LIGHTING - LEFT PLATE, NUT CONNECTOR SHELL #24 MACHINE SCREW - #6 - 32NC X 3/4" HORN CAPSCREW - M12 X 1.75 X 25 FLAT WASHER - M12 LOCKWASHER - M12 NUT - M12 X 1.75 MOUNTING MACHINE SCREW - M5 X .8 X 12 LOCKWASHER - M5 (EXT TOOTH) NUT - M5 X .8 NUT WIRE LIGHT ASSEMBLY LENS, CLEAR BULB GASKET RING, RETAINER GASKET MACHINE SCREW - M4 X .7 X 16 LOCKWASHER - M4 NUT - M4 X .7 LIGHT ASSEMBLY, GREEN LIGHT ASSEMBLY, AMBER LIGHT ASSEMBLY, RED LENS, GREEN LENS, AMBER LENS, RED BULB GASKET RING, RETAINER GASKET FLAT WASHER - M10 LOCKWASHER - M10 CAPSCREW - M10 X 1.5 X 16 TURN SIGNAL LIGHT ASSEMBLY (SEE FIG 40877) CAPSCREW - M8 X 1.25 X 20 LOCKWASHER - M8 FLAT WASHER - M8 PLATE, MOUNTING WIRE, GROUND CAPSCREW - 1/2" - 13NC X 7 1/2" NUT - 1/2" LOCKING Qty Page 1 1 1 1 3 3 3 5 22 17 1 1 4 1 2 2 2 2 1 3 3 3 1 1 1 1 1 1 1 1 12 12 9 1 1 1 1 1 1 1 1 1 1 26 4 4 1 4 4 4 1 1 2 2 Page 310 308 256 AFE48-U P.D. MORENCI 14 7 6 14 8 6 6 15 14 8 4 16 14 7 6 6 14 32 12 13 11 20 17 18 17 18 31 19 24 23 22 7 29 34 3 30 28 27 26 33 21 4 3 5 2 25 9 10 1 Ref. 60229 Page 260 AFE48-U P.D. MORENCI RIGHT DECK ELECTRICAL GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Ref. Part No. TY0616 AK3320 TR4436 TC1231 TG5720 MM0178 TG2562 VN9908 TD2186 VY2784 EG7735 SM2120 VN7138 MM0461 MM0603 ED7274 MM0378 MM0343 MM0372 PB8400 PB8402 PB8401 VE8588 VE8586 VE8587 SR6747 VE8589 VE8590 VE8591 EG1107 MM0460 MM0470 MM0593 AK8456 MM0379 MM0349 MM0373 SR7215 VG7811 PB8403 VE8105 SR6747 VE8589 VE8590 VE8591 VN5153 EG9194 TC1233 60229 Description BRACKET, BACK-UP LIGHT FLOOD LIGHT ASSEMBLY (SEE FIG 60111) FLAT WASHER - 3/8" LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1" (ZINC) NUT - M10 CLAMP CLAMP GROMMET GROMMET HARNESS, DECK LIGHT - RIGHT PLATE, NUT CONNECTOR SHELL - #24 MACHINE SCREW - #6 FLAT WASHER - M10 CAPSCREW - M10 X 1.50 X 16 WIRE, R.H. ENGINE GROUND BLOCK LOCKWASHER - 4MM (EXT TOOTH) MACHINE SCREW - M4 X .7 X 16 NUT - M4 LIGHT ASSEMBLY, GREEN LIGHT ASSEMBLY, AMBER LIGHT ASSEMBLY, RED LENS, GREEN LENS, AMBER LENS, RED BULB GASKET RING, RETAINER GASKET PLATE, MOUNTING FLAT WASHER - M8 LOCKWASHER - M8 CAPSCREW - M8 X 1.25 X 20 TURN/SIGNAL LIGHT ASSEMBLY (SEE FIG 40877) LOCKWASHER - 5MM (EXT TOOTH) MACHINE SCREW - M5 X .8 X 12 NUT - M5 CAPSCREW - 1/2" - 13NC X 7 1/2" NUT - 1/2" LOCKING LIGHT ASSEMBLY LENS, CLEAR BULB GASKET RING, RETAINER GASKET WIRE, GROUND MOUNT NUT - 3/8" Qty Page 1 1 4 3 3 24 9 15 1 1 1 1 4 23 4 1 12 12 9 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 3 3 3 2 2 1 1 1 1 1 1 1 1 1 Page 310 308 260 AFE48-U P.D. MORENCI 56 51 36 35 34 33 32 36 35 51 50 47 34 12 13 5 6 45 30 15 29 14 23 46 17 32 18 33 36 16 33 44 38 35 34 45 19 15 18 37 38 35 36 36 35 39 38 24 42 20 21 7 35 36 38 40 33 34 44 45 52 35 36 38 41 22 1 28 48 26 36 43 25 53 54 55 51 49 36 35 6 5 4 3 2 9 8 11 10 Ref. 36 35 31 60203 27 53 54 55 Page 264 AFE48-U P.D. MORENCI BATTERY CONTROL BOX ASSEMBLY (EG7738) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Ref. Part No. Description Qty EG7740 EC0891 EC0890 MM0594 MM0460 MM0470 PB6233 VC3573 TD1549 VN9773 DC3584 ED7907 MM0592 PB8460 MM0373 MM0379 MM0351 PB9112 MM0596 EB2646 EB2647 EB2648 MM0177 PB5993 PB6977 DD7501 PC0374 821197 ED7253 WB1117 PB7202 MM0604 MM0461 MM0471 SC4174 TV0177 ED7255 TR4731 ED7257 ED7258 ED7259 ED7260 S1357 MM0605 MM0178 BOX, BATTERY CONTROL GASKET PLATE, MOUNTING CAPSCREW - M8 X 1.25 X 25 FLAT WASHER - M8 LOCKWASHER - M8 SWITCH, BATTERY DISCONNECT CAPSCREW - M6 X 1.00 X 25 NUT - 1/4" FLAT WASHER - M6 LOCKWASHER - M6 PLATE, BENT CAPSCREW - M8 X 1.25 X 16 BREAKER, CIRCUIT NUT - M5 LOCKWASHER - 5MM MACHINE SCREW - M5 RECEPTACLE ASSEMBLY CAPSCREW - M8 X 1.25 X 35 GASKET, RUBBER GASKET, RUBBER PLATE, BACKER NUT - M8 COVER ASSEMBLY EQUALIZER, BATTERY LOCKNUT - 5/16" RELAY, POWER LINK BAR, BUS - 11B1A CAPSCREW INSULATOR CAPSCREW - M10 X 1.50 X 20 FLAT WASHER - M10 LOCKWASHER - M10 LOCKWASHER - 5/16" FLAT WASHER - 5/16" BAR, BUS - 24V CAPSCREW - 5/16" - 18NC X 1" BAR, BUS - 11ST BAR, BUS - 1 BAR, BUS - 11 BAR, BUS - 12F JOINT, BALL CAPSCREW - M10 X 1.50 X 20 NUT - M10 (NOT USED THIS APPLICATION) EG7737 HARNESS, EQUALIZER TR9180 NUT, JAM - 5/16" 24NF TG2562 CLAMP TF6924 CLAMP TD1684 NUT - 5/16" CH2804 CABLE, BATTERY MM0349 CAPSCREW - M5 X .8 X 12 MM0459 FLAT WASHER - M6 MM0469 LOCKWASHER - M6 TG2568 CLAMP 60203 1 1 1 16 26 18 3 12 12 12 12 1 2 1 2 6 2 2 8 1 1 1 8 2 1 2 1 1 1 1 5 6 8 8 20 24 1 5 1 1 1 1 2 2 2 1 2 2 7 10 1 6 6 6 1 Page 264 AFE48-U P.D. MORENCI 36 18 35 19 43 22 44 45 3 4 50 20 23 34 46 45 44 26 31 21 39 49 39 38 47 38 37 45 10 10 44 14 45 44 34 49 32 48 8 24 33 31 33 20 23 42 15 40 30 35 29 28 26 10 32 38 39 38 3 22 36 9 39 8 2 7 16 21 25 27 28 29 42 4 5 60223 24 5 17 13 25 41 39 38 10 6 11 12 Ref. 27 1 Page 268 AFE48-U P.D. MORENCI BATTERY BOX ASSEMBLY (EG8021) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Ref. Part No. EG8019 EF9621 MM0471 MM0604 EG9147 TR8320 561-06-A4170 561-06-A4130 561-06-A4140 561-06-A4160 DC3101 PB9830 VZ0639 EB3707 EF9622 EF9623 TL9981 CH2809 CH2810 CH2710 CH2709 CH2745 CH2746 CH2701 CH2801 CH2802 TC1565 TV0177 TD1684 TF6925 CH2902 CH2803 CH2702 CH2705 CH2743 CH2744 EG6812 MM0693 MM0713 TD0794 EG9131 SC4174 PC0291 TR5445 TR6008 TR1376 VL9602 VN9914 TR6643 MM0461 60223 Description Qty BOX, BATTERY PLATE, BENT LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 20 LID, BATTERY BOX MACHINE SCREW CLAMP, HOLD DOWN CLAMP, HOLD DOWN ROD, HOLD DOWN ROD, HOLD DOWN LOCKWASHER, #10 LATCH, BAIL HANDLE BATTERY INSULATION, EDGING STRIP STRIP, SEAL - LID - SHORT SIDE STRIP, SEAL - LID - LONG SIDE BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CLAMP FLATWASHER - 5/6" NUT - 5/16" CLAMP CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CABLE, BATTERY CLAMP, HOLD DOWN LOCKNUT - M10 FLATWASHER - M10 (HARDENED) CAPSCREW - 5/16" 18NC X 3/4" CLAMP, HOLD DOWN LOCKWASHER - 5/16" STAND OFF, INSULATED LOCKWASHER - 1/2" FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" CLAMP CLAMP NUT - 1/2" FLAT WASHER - M10 1 2 12 12 2 16 2 4 8 12 16 8 4 3 4 4 2 1 1 1 1 1 1 1 1 1 2 4 3 1 1 1 1 1 1 1 2 20 20 1 2 3 1 5 5 1 1 2 3 6 Page 268 AFE48-U P.D. MORENCI 6 6 7 9 10 6 7 8 4 1 Ref. 60225 5 2 3 Page 272 AFE48-U P.D. MORENCI BATTERY BOX WIRING ROUTING Item Part No. 1 2 3 4 5 6 7 8 9 10 NS NS EG3003 MM0583 MM0459 MM0469 MM0176 MM0471 MM0178 VW0967 VN9914 MM0604 Ref. EG7737 60225 Description Qty STRIP, NEOPRENE CAPSCREW - M6 X 1.00 X 25 FLAT WASHER - M6 LOCKWASHER - M6 NUT - M6 LOCKWASHER - M10 NUT - M10 CLAMP CLAMP CAPSCREW - M10 X 1.50 X 20 NOTE: NS = NOT SHOWN HARNESS, EQUALIZER 2 7 14 7 7 7 4 3 1 3 1 Page 272 AFE48-U P.D. MORENCI 24 20 14 21 22 23 13 25 3 30 17 27 7 10 3 21 24 20 14 22 26 23 22 21 1 2 20 19 18 11 9 28 3 4 5 6 4 3 17 9 9 8 7 4 12 11 5 3 4 5 6 22 21 8 8 4 13 14 15 16 7 13 27 7 3 29 Ref. 60122 Page 274 AFE48-U P.D. MORENCI CAB CONNECTOR PLATE & WIRING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Ref. Part No. SM2839 EC8892 EG8344 WA5643 EF6786 WB0908 EG7744 SM0724 SM2120 EG5388 HE2467 EF6787 EF9154 WA5642 SM0723 SM1841 EF9756 EC8891 SL9490 SM2117 MM0027 MM0469 SM2192 SM0721 SM3151 SM3152 EG7494 EG7495 EF9751 PB8256 60122 Description Qty PLATE, CONNECTOR HOSE, WINDSHIELD WASHER HARNESS, CAB MAIN MACHINE SCREW GASKET NUT, CONNECTOR PLATE HARNESS - ENGINE DIAGNOSTIC GASKET NUT, CONNECTOR PLATE PLATE, MOUNTING MACHINE SCREW - #6 - 32NC X 1/2" COVER PLATE, CONNECTOR HARNESS - INTERNAL POWER MACHINE SCREW GASKET NUT, RING HARNESS - PAYLOAD METER CAB PLATE, COVER GROMMET, RUBBER PLATE, NUT CAPSCREW - M6 X 1.00 X 25 LOCKWASHER - M6 MOUNTING PLATE, HARNESS GASKET HARNESS - LH WINDOW CONTROLS HARNESS - RH WINDOW CONTROLS HARNESS - BUDDY SEAT - INTERNAL HARNESS - BUDDY SEAT HARNESS - CAB CIRCUIT BREAKER SCREW LOCK, FEMALE 1 1 1 20 3 3 1 3 3 1 4 1 1 4 1 1 1 1 1 3 8 8 2 2 1 1 1 1 1 2 Page 274 AFE48-U P.D. MORENCI 2 5 50 1 51 3 4 6 7 8 9 10 11 12 13 14 15 17 16 18 19 20 21 22 23 24 25 27 28 26 33 56 29 30 38 42 43 44 45 46 31 52 41 40 39 28 32 48 53 55 47 49 33 54 36 37 41 40 39 28 Ref. 60105 35 34 Page 276 AFE48-U P.D. MORENCI CAB INTERFACE COMPARTMENT Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Ref. Part No. C1676 TD0795 SM2676 SM3009 SC5252 VM9910 TV2179 VE2894 SM0550 VE2590 SM5110 TG5720 TR4436 TC1231 TC1233 PB8639 TF7982 PB8624 PB6343 PB4060 PB6503 PB5957 ED2863 TY8745 WA4513 TZ7321 MM0593 MM0470 SM2224 SM0887 SM2223 EF9752 SM2222 SM2826 SM2463 SM2827 SM2324 EG7494 MM0016 MM0460 TF6925 SM5278 MM0019 MM0469 MM0459 EG4136 PB7004 VE3422 VS5162 VE4107 VJ8805 VJ8806 VJ9023 VJ9024 PB5672 TS0299 TY7846 TZ0951 MM0582 MM0469 TZ7319 TZ7320 MM0718 60105 Description Qty CAPSCREW LOCKWASHER - 7/16" BASE, COMPONENTS LIGHTER, CIGAR - 12 VOLT MACHINE SCREW - #8 - 32NC X 3/4" LOCKWASHER - #8 NUT - #8 - 32NC BEZEL PANEL, SHIFT CONSOLE TRAY, ASH SENSOR, ANGLE CAPSCREW - 3/8" - 16NC X 1" FLAT WASHER - 3/8" LOCKWASHER - 3/8" NUT - 3/8" - 16NC SWITCH, ROCKER GROMMET, RUBBER SWITCH, PUSH BUTTON BUTTON, PLUG SWITCH, PUSH BUTTON SWITCH, PUSH PULL KNOB POTENTIOMETER SWITCH, CONTROL SCREW NAME PLATE - LICLU CAPSCREW - M8 X 1.25 X 20 LOCKWASHER - M8 SEAL, STRIP COVER, COMPONENTS BASE SEAL, STRIP HARNESS - SHIFT TOWER SEAL, STRIP SEAL, STRIP SEAL, STRIP SEAL, STRIP SEALANT HARNESS, BUDDY SEAT INTERNAL CAPSCREW - M8 X 1.25 X 16 FLAT WASHER - M8 CLAMP PLATE, BENT CAPSCREW - M6 X 1.00 X 16 LOCKWASHER - M6 FLAT WASHER - M6 HARNESS, AID MODULE AID MODULE ASSEMBLY A.I.D. BOX (W/O CARDS) COVER KNOB CARD, FLASHER/COOLANT LEVEL CARD, TEMPERATURE CARD, DIODE (W/SOUND) CARD, DIODE (W/O SOUND) CARD, SINGLE TEMPERATURE LATCH RESISTORS HOUSING HOUSING, LEVEL MACHINE SCREW - M6 X 1.00 X 20 LOCKWASHER - M6 NAME PLATE - RD1 NAME PLATE - RD2 NUT - M8 X 1.25 2 2 1 1 1 1 1 1 1 1 1 3 3 3 3 2 1 1 1 1 1 1 1 1 9 1 10 15 1 1 1 1 2 1 1 1 1 1 3 3 3 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 4 4 1 1 1 Page 276 AFE48-U P.D. MORENCI CAB INTERFACE COMPARTMENT Item 53 54 55 56 Ref. Part No. MM0711 PC0040 VJ9025 PB8624 60105 Description Qty FLAT WASHER - M6 (HARDENED) CARD, OIL LEVEL TEMPERATURE CARD, DUAL HOT SWITCH INVERTER SWITCH, PUSH BUTTON 4 1 1 1 Page 276 AFE48-U P.D. MORENCI 11 10 51 26 52 53 54 55 56 42 43 44 57 45 58 37 59 38 60 39 40 46 47 48 16 17 18 6 49 50 26 54 63 64 5 61 62 19 30 31 18 22 20 32 16 18 23 33 21 34 36 29 28 35 24 25 26 27 2 1 3 7 30 31 41 4 5 62 6 8 9 65 15 14 12 13 66 10 11 Ref. 55073 Page 280 AFE48-U P.D. MORENCI CAB INTERFACE COMPARTMENT - 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Ref. Part No. Description Qty MM0595 MM0470 MM0581 TF1207 MM0355 MM0206 TZ7324 PB4767 MM0347 SM2835 PB8658 WB2322 EF9753 WB2323 TR9441 EG7494 WB2326 VM2951 WB2321 TZ7317 TZ7316 WB2325 WB2324 VS8193 TG1929 DC3101 VC5344 WA3367 EB7418 MM0027 MM0469 WA5642 SM0723 SM2119 WB2314 SM2868 TR9441 MM0349 DC3584 SP8417 SM4374 MM0002 MM0208 FB5170 AK7557 C5747 C1538 C1520 TS0753 SM2219 CAPSCREW - M8 X 1.25 X 30 LOCKWASHER - M8 CAPSCREW - M6 X 1.00 X 16 BUZZER - 24 VOLT MACHINE SCREW - M6 X 1.00 X 8 LOCKWASHER - M5 (INTERNAL TOOTH) NAME PLATE - BWB RELAY MACHINE SCREW - M5 X .8 X 8 COVER, FRONT SCREW - M6 X 1 NAME PLATE, R/P230 HARNESS, TIMER CONTACTOR NAME PLATE - R/P 231 CLAMP HARNESS, BUDDY SEAT INTERNAL STRIP, CIRCUIT I.D. SET SCREW - #6 - 32NC X 5/16" NAME PLATE - TB13 NAME PLATE - TB12 NAME PLATE - TB11 STRIP, CIRCUIT ID STRIP, CIRCUIT ID BOARD, TERMINAL MACHINE SCREW - #10 - 24NC X 1/2" LOCKWASHER - #10 FLAT WASHER - #10 NUT ASSEMBLY BAR, BUS CAPSCREW - M6 X 1.00 X 25 LOCKWASHER - M6 MACHINE SCREW GASKET PLATE, NUT CONNECTOR NAME PLATE - R/P226 PLATE, CONNECTOR CLAMP MACHINE SCREW - M5 X .8 X 12 LOCKWASHER - #10 FLAT WASHER - #10 PLATE, CONNECTOR CAPSCREW - M8 X 1.25 X 12 LOCKWASHER - M8 (INTERNAL TOOTH) TAIL LIGHT RESISTOR DIODE ASSEMBLY RESISTOR/DIODE UNIT - 24 VOLT CAPSCREW - 5/16" - 18NC X 3/4" LOCKWASHER - 5/16" NUT - 5/16" - 18NC BRACKET STRIP, SEAL NOT USED THIS APPLICATION MM0341 MACHINE SCREW - M4 X .7 X 10 MM0205 LOCKWASHER - M4 (INTERNAL TOOTH) PB6963 TIMER MM0352 MACHINE SCREW - M5 X .8 X 25 SM2220 STRIP, SEAL VS0035 DOME LIGHT SR6747 LAMP VF2231 MACHINE SCREW - #10 - 24NC X 3/8" DL4172 SLEEVE, INSULATING SF9896 DISCONNECT, KNIFE PB6893 VALVE, CONTROL REMOTE SC4174 LOCKWASHER - 5/16" 55073 2 2 3 1 3 2 1 1 1 1 6 1 1 1 2 1 1 6 1 1 1 1 1 3 6 11 6 60 3 12 12 4 1 1 1 1 2 2 2 2 1 2 2 1 2 4 4 4 1 2 4 4 1 1 2 1 1 5 1 1 1 2 Page 280 AFE48-U P.D. MORENCI CAB INTERFACE COMPARTMENT - 1 Item Part No. 59 60 61 62 63 64 65 66 NS NS NS NS WA3597 TD1684 TY7202 MM0207 DL6702 DF0017 TX3086 TK0253 Ref. TS0299 TY7846 TZ0951 55073 Description Qty CAPSCREW - 5/16" - 18NC X 2 1/4" NUT - 5/16" - 18NC BRACKET, RELAY LOCKWASHER - M6 (INTERNAL TOOTH) CONTACTOR NUT - #10 - 24NC HOUSING VARISTOR NOTE: NS = NOT SHOWN RESISTOR HOUSING, RESISTOR HOUSING, RESISTOR (LEVEL) 2 2 1 3 1 2 1 1 2 1 1 Page 280 AFE48-U P.D. MORENCI 3 2 4 12 13 12 11 10 5 9 6 7 8 21 10 28 29 27 31 32 30 31 29 23 25 26 24 14 1 23 35 Ref. 36 60144 19 35 22 25 23 25 23 34 33 15 18 17 16 25 20 Page 284 AFE48-U P.D. MORENCI DISTRIBUTION POWER BUS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 NS NS Ref. Part No. SM2391 SM2389 WA4605 SM2392 SM2483 SM2482 SM2481 SM2998 TV0177 SC4174 PB7202 SM2384 SM2388 SM2393 SM2394 MM0580 MM0469 MM0711 PB9829 SM2930 TD0794 SM1602 SM2467 SM2468 SM3188 SM3196 VC3573 TR1306 VN2882 TR1307 SD2583 SM2473 ED4338 ED4337 SM4478 MM0036 MM0471 EG6201 EG6202 EG6208 60144 Description Qty PLATE, COVER PLATE, COVER SCREW - #10 - 24 X 1/2" PLATE, MOUNTING NAME PLATE - 12 VDC NAME PLATE - 24 VDC NAME PLATE - GROUND NAME PLATE - 24 VDC SWITCHED FLAT WASHER - 5/16" LOCKWASHER - 5/16" INSULATOR BAR, BUSS BAR, BUSS BRACKET, R.H. BUS BRACKET, L.H. BUS CAPSCREW - M6 X 1 X 14 LOCKWASHER - M6 FLAT WASHER - M6 SCREW - M6 PLATE, BREAKER MOUNTING CAPSCREW - 5/16" - 18NC X 3/4" MACHINE SCREW BREAKER, CIRCUIT (10 AMP) BREAKER, CIRCUIT (20 AMP) CIRCUIT BREAKER (15 AMP) CIRCUIT BREAKER (5 AMP) CAPSCREW - 1/4" - 20NC X 1 1/4" CAPSCREW - 1/4" - 20NC X 1" NUT, JAM - 1/4" - 20NC FLAT WASHER - 1/4" LOCKWASHER - 1/4" MAT, ARC GUARD CHANNEL, RUBBER CHANNEL, RUBBER INSULATION, CELOTEX CAPSCREW - M10 X 1.50 X 20 (MOUNTING) LOCKWASHER - M10 GUIDE COVER NOTE: NS = NOT SHOWN CHANNEL, RUBBER 1 1 6 1 1 1 1 1 86 16 8 3 1 1 1 6 6 6 6 1 8 34 6 2 7 2 14 4 36 28 36 1 1 1 1 5 5 2 1 2 Page 284 AFE48-U P.D. MORENCI 47 48 38 36 39 39 37 37 35 43 42 41 40 35 38 36 34 44 29 45 30 9 31 25 32 33 25 26 23 27 46 21 22 4 20 28 24 10 11 55 54 53 52 Ref. 60168 12 56 9 51 50 49 7 8 6 5 13 14 4 15 16 1 2 17 18 19 3 Page 286 AFE48-U P.D. MORENCI ENGINE ELECTRICAL - LEFT SIDE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Ref. Part No. MM0469 MM0025 EG6272 EG6569 EB0730 CH2703 TX2477 CH2708 HA1221 PC0119 PC0122 PB8726 WB1107 MM0474 EG6570 LW00351 PB5633 LW43151 VM3666 677161R94 DC5608 TV8626 VZ0589 EB0595 VZ3250 EB5678 SP8417 DC3584 TD1549 PC0166 C0312 C1521 CH3410 WB0254 TK1319 VL6217 C7588 C1546 C5774 C5780 TZ9882 VA3180 EC0968 TK1318 EG6549 EG6851 SG3290 PB8887 R0086 TC1234 TC1231 TR4436 MM0471 MM0178 TF6924 TC1565 EG9601 60168 Description LOCKWASHER - M6 CAPSCREW - M6 X 1.00 X 20 MOUNT, PLATE HARNESS, EXTERNAL ENGINE CABLE CABLE, BATTERY CABLE, GROUND CABLE, BATTERY HOSE SEAL, ADAPTOR 14MM ADAPTOR, METRIC TO JIC MOTOR, CRANKING CAPSCREW - M16 X 2 X 45 (12 POINT) LOCKWASHER - M16 HARNESS, DDEC III - 24V COVER, LOOM RING, TERMINAL SLEEVING, INSULATED TAG, PART NUMBER SENDER, OIL PRESSURE NIPPLE, CLOSE FITTING, CROSS SWITCH, PRESSURE WIRE DIODE HOUSING FLAT WASHER - 1/4" LOCKWASHER - 1/4" NUT - 1/4" MOUNT, RUBBER LOCKWASHER - 3/8" NUT - 3/8" CABLE FITTING - 90 DEG WIRE SWITCH, MAGNETIC CAPSCREW - 1/4" - 20NC X 1" FLAT WASHER - 1/4" LOCKWASHER - 1/4" NUT - 1/4" WIRE WIRE WIRE WIRE PLATE, MOUNT PLATE, SWITCH MOUNT SWITCH, ENGINE HOURS SWITCH, COOLANT LEVEL BUSHING, PIPE CAPSCREW - 3/8" - 16NC X 3/4" LOCKWASHER - 3/8" FLAT WASHER - 3/8" LOCKWASHER - M10 NUT - M10 CLAMP CLAMP HARNESS, DDEC INTERFACE Qty uom 2 2 1 1 1 1 1 1 1 1 1 1 3 3 1 AS REQUIRED 2 2 2 1 1 1 1 1 2 2 1 1 1 2 3 3 1 1 1 2 4 8 4 4 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 16 1 Page 286 AFE48-U P.D. MORENCI 1 2 3 4 5 3 2 6 7 17 16 15 14 Ref. 60169 12 20 13 22 21 11 2 3 19 10 9 8 2 3 18 Page 290 AFE48-U P.D. MORENCI ENGINE ELECTRICAL - RIGHT SIDE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ref. Part No. TG2568 MM0471 MM0178 MM0647 TG2568 EG7732 PC0205 CH2742 CH2741 EF2654 BF4357 CH2740 CH2739 TX2477 EB0595 MM0474 WB1107 PB8726 VN9914 TF6924 TC1234 TC1231 TR4436 60169 Description CLAMP LOCKWASHER - M10 NUT - M10 WELD STUD - M10 CLAMP HARNESS SENDER, TEMP CABLE, BATTERY CABLE, BATTERY ALTERNATOR, BATTERY CHARGING (SEE INDEX) BELT, ALTERNATOR - 24V CABLE, BATTERY CABLE, BATTERY CABLE, GROUND WIRE LOCKWASHER - M16 CAPSCREW - M16 X 2 X 45 (12 POINT) MOTOR, CRANKING CLAMP CLAMP CAPSCREW - 3/8" - 16NC X 3/4" LOCKWASHER - 3/8" FLAT WASHER - 3/8" Qty Page 16 16 16 1 16 1 1 1 1 1 1 1 1 1 1 3 3 1 1 3 1 1 1 Page 292 290 AFE48-U P.D. MORENCI 14 12 13 8 15 8 12 16 17 18 11 1 2 3 4 5 6 7 8 9 10 9 23 20 21 22 19 20 24 25 25 26 25 26 25 30 31 25 Ref. 60143 27 20 23 29 28 10 32 20 33 34 35 37 36 Page 292 AFE48-U P.D. MORENCI BATTERY CHARGING ALTERNATOR (EF2654) Item Part No. 1 2 3 4 5 6 7 8 9 BF3715 BF1997 EF3527 BF1966 BF1989 BF1968 BF1988 BF1990 BF1970 BF3712 BF2002 BF1969 BF1972 BF1971 BF3716 BF1995 BF1996 BF3717 BF3718 BF3720 BF1973 BF1974 BF1975 BF3713 BF1992 BF1991 BF3719 BF3721 BF1976 BF1977 BF1980 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 NS NS NS Ref. BF1981 BF1978 BF1979 BF3722 BF3723 BF1982 BF1983 BF3724 BF1962 BF3714 BF1985 BF2003 BF2004 BF1961 BF3725 BF1986 Description Qty LOCKNUT (1) FLAT WASHER (1) PULLEY BUSHING, PULLEY RING, RETAINER (1) BEARING, FRONT RING, RETAINER (1) SCREW, PAN HEAD - #8 - 32NC X 3/8" (1) PLATE, COVER HOUSING, FRONT NUT - (SPECIAL) COVER, CONTROL UNIT TERMINAL, OUTPUT CONTROL UNIT BOLT (+) - 5/16" - 18NC X 3/4" LOCKWASHER - 5/16" (1) FLAT WASHER (1) LOCKWASHER (1) CAPSCREW - 1/2" - 13NC X 1" (1) KEY WOODRUFF (1) SHAFT/CORE/ROTOR ASSEMBLY ROTOR ASSEMBLY SHAFT/CORE ASSEMBLY RING, RETAINING LOCKWASHER (1) CAPSCREW - 3/8" - 16NC X 5/8" (1) CAPSCREW - #10 - 32NF X 1/2" (1) NUT - #8 - 32NC (1) SHELL/STATOR/FIELD ASSEMBLY STATOR, FRONT STUD SHELL (2) BUSHING, TENSION COIL STATOR, REAR SCREW, PAN HEAD - #6 - 32NF X 3/8" (1) NUT - #8 (1) HOUSING, END BEARING, REAR SCREW, LOCK - #10 - 32NC X 5/8" (1) REGULATOR O-RING FAN FLAT WASHER - (HARDENED) (1) LOCKNUT - 1/4" - 20NF (1) GUARD, FAN SCREW, SOCKET HEAD - #10 - 32NF X 7/8" (1) NOTE: (1) NOT SERVICED SEPARATELY - SUPPLIED ONLY IN KIT BF1986. (2) NOT SOLD SEPARATELY. 60143 1 1 1 1 1 1 1 15 1 1 18 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 12 9 1 1 9 1 1 1 1 18 9 1 1 2 1 1 1 1 1 1 3 Page 292 AFE48-U P.D. MORENCI 4 5 3 6 7 27 28 29 30 31 32 24 23 22 26 25 15 16 17 19 18 2 21 7 2 8 1 3 4 5 4 3 9 10 11 20 12 13 14 Ref. 60079 Page 296 AFE48-U P.D. MORENCI REAR AXLE ELECTRICAL GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Ref. Part No. ED7270 EG7729 C0312 TC1233 VN9908 WB0904 WA5642 C5772 C1034 C1551 C1542 C1648 EG1156 EF6610 SM3873 MM0378 MM0341 VZ3370 HA0750 EF9216 SM2119 EC1090 ED8940 MM0464 MM0474 MM0181 EG1834 DC4979 VC8762 TC1231 TR4436 TC1233 60079 Description HARNESS, G.E. HARNESS, RIGHT FRAME RAIL LOCKWASHER - 3/8" NUT - 3/8" CLAMP PLATE, NUT CONNECTOR SHELL #2 MACHINE SCREW PLUG PLUG FLAT WASHER - 3/4" LOCKWASHER - 3/4" CAPSCREW - 3/4" - 10NC X 3" PLATE, MOUNTING GASKET TRANSDUCER, AIR PRESSURE (SEE INDEX) LOCKWASHER - M4 MACHINE SCREW - M4 FITTING, CAP NUT HOSE HARNESS, AXLE HOUSING PLATE, NUT CONNECTOR SHELL #22 STUD, THREADED CLAMP, WOOD FLAT WASHER - M16 LOCKWASHER - M16 NUT - M16 SLEEVE, INSULATING CLAMP, WORM DRIVE CAPSCREW - 3/8" - 16NC X 1 1/2" LOCKWASHER - 3/8" FLAT WASHER - 3/8" NUT - 3/8" Qty Page 1 1 5 8 5 2 16 1 1 2 2 2 1 1 1 4 4 1 1 1 2 4 4 4 4 4 6 6 12 12 12 12 Page 298 296 AFE48-U P.D. MORENCI 16 15 14 13 12 1 2 3 11 10 4 5 2 8 3 6 7 10 9 Ref. 60055 Page 298 AFE48-U P.D. MORENCI REAR AXLE PRESSURE SENSOR (SM3873) Item Part No. 1 2 3 4 SM3927 SM3438 SM1738 SM3929 SM3449 SM3431 SM3432 SM3443 SM0721 SM2117 SM1419 SM3442 SM1181 SM1847 SM1844 SV7053 SM1846 5 6 7 8 9 10 11 12 13 14 15 16 Ref. Description Qty FRONT COVER ASSEMBLY GASKET SCREW - SPECIAL CARD, AIR PRESSURE TRANSDUCER TUBE HOUSING, SMALL REAR COVER ASSEMBLY HARNESS GASKET, SHELL NUT, PLATE SCREW - #4 - 40 X 1/2" BLOCK, TAPPED MANIFOLD, AIR GASKET SCREW - #6 - 32 X 1/2" ADAPTOR FITTING 60055 1 2 8 1 2 1 1 1 1 1 8 2 1 1 4 2 2 Page 298 AFE48-U P.D. MORENCI 8 9 11 6 4 2 1 8 7 12 2 2 5 1 10 5 6 4 5 5 5 1 1 13 Ref. 7 60227 14 1 2 3 2 4 15 16 Page 300 AFE48-U P.D. MORENCI REAR LIGHTS AND BACKUP HORN Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Ref. Part No. C0312 C1521 720462 SP6153 SP8708 TC1233 AK7508 AK7506 424243 AK3326 TG2562 VN9907 SD5197 EF9216 C5753 736131C2 60227 Description LOCKWASHER - 3/8" NUT - 3/8" CLAMP LOCKWASHER - 3/8" (EXTERNAL TOOTH) LOCKWASHER - 5/16" (EXTERNAL TOOTH) NUT - 3/8" STOP/TAIL LIGHT ASSEMBLY (SEE FIG 60111) RETARD LIGHT ASSEMBLY (SEE FIG 60111) CLAMP BACK-UP ASSEMBLY (SEE FIG 60111) CLAMP CLAMP PLUG HARNESS, AXLE HOUSING CAPSCREW - 3/8" - 16NC X 4" ALARM, BACK-UP Qty Page 7 9 2 4 6 2 2 2 1 2 1 1 2 1 4 2 Page 310 310 310 300 AFE48-U P.D. MORENCI 3 3 2 2 4 1 1 4 5 5 1 2 26 27 28 28 27 26 1 2 24 25 25 16 32 9 10 11 6 7 35 24 16 31 34 30 8 33 29 10 11 14 15 15 14 12 13 6 7 8 9 16 24 1 23 18 17 16 22 21 20 19 3 Ref. 60112 2 1 Page 302 AFE48-U P.D. MORENCI HEADLIGHT AND SERVICE LIGHT WIRING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Ref. Part No. MM0471 MM0178 TG2562 AK7504 EG0659 PB9072 PB4043 TD1548 DC3584 VM1464 DC3101 TZ0880 PB8735 VA2826 VA2828 EG7742 MM0343 MM0378 EC4422 MM0581 MM0459 MM0469 MM0604 EG7741 VN9908 AK3333 AK3332 AK7524 ED2885 MM0593 MM0460 MM0470 MM0349 MM0379 MM0373 60112 Description LOCKWASHER - M10 NUT - M10 CLAMP LIGHT - SERVICE ASSEMBLY (SEE FIG 60111) HARNESS, ENGINE SERVICE LIGHT CONDULET, SINGLE GANG GASKET, RUBBER CAPSCREW - 1/4" - 20NC X 5/8" LOCKWASHER - 1/4" MACHINE SCREW - #10 - 24NC X 5/8" LOCKWASHER - #10 COVER, SWITCH SWITCH, MOMENTARY COVER, SINGLE GANG SWITCH, FLUSH HARNESS, RIGHT FRAME RAIL MACHINE SCREW - M4 X .7 X 16 LOCKWASHER - 4MM BRACKET CAPSCREW - M6 X 1.00 X 16 FLAT WASHER - M6 LOCKWASHER - M6 CAPSCREW - M10 X 1.50 X 20 HARNESS, LEFT PLATFORM CLAMP LOW BEAM LIGHT ASSEMBLY (SEE FIG 40877) HIGH BEAM LIGHT ASSEMBLY (SEE FIG 40877) FOG LIGHT ASSEMBLY (SEE FIG 40877) BOX, LIGHT CAPSCREW - M8 X 1.25 X 20 FLAT WASHER - M8 LOCKWASHER - M8 MACHINE SCREW - M5 X .8 X 12 LOCKWASHER - 5MM NUT - M5 Qty Page 21 18 5 4 2 1 1 8 8 16 16 1 1 3 2 1 4 4 1 2 2 2 6 1 13 2 2 2 2 12 12 12 24 24 24 Page 310 308 308 308 302 AFE48-U P.D. MORENCI 6 13 1 11 12 7 9 8 10 3 2 4 1 2 3 1 2 3 4 Ref. 5 60174 Page 304 AFE48-U P.D. MORENCI HIGH MOUNT HEAD LIGHT Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Ref. Part No. EG9330 AK3332 AK3333 EG9327 EG9328 EG9329 EB2166 VM1464 DC3101 WA4513 TY7538 WA3364 EG7732 60174 Description HOUSING, HEADLIGHT HIGH BEAM LIGHT ASSEMBLY (SEE FIG 40877) LOW BEAM LIGHT ASSEMBLY (SEE FIG 40877) GRILLE, R.H. GRILLE, L.H. GUSSET COVER MACHINE SCREW - #10 X 5/8" LOCKWASHER, #10 SCREW, SELF TAPING - #10 - 24NC X 1/2" CLIP NUT, WELD HARNESS Qty Page 2 2 2 1 1 2 2 12 12 16 2 2 2 Page 308 308 304 AFE48-U P.D. MORENCI 19 12 17 9 10 8 12 7 11 6 3 4 5 19 18 17 13 14 15 16 4 Ref. 60114 5 1 2 Page 306 AFE48-U P.D. MORENCI REAR TURN & CLEARANCE LIGHTS Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Ref. Part No. EF2179 EF2178 EF2186 VM1464 DC3101 TY9610 SL7366 TC5943 DC3584 TD1549 AK8455 AK7551 AK7575 AK1094 VW1464 TG2562 MM0648 MM0461 MM0178 EC7121 LW43151 EC7122 60114 Description Qty MOUNTING, CLEARANCE LIGHT - L.H. MOUNTING, CLEARANCE LIGHT - R.H. COVER MACHINE SCREW - #10 - 24NC X 5/8" LOCKWASHER - #10 WIRE GROMMET GROMMET LOCKWASHER - 1/4" NUT - 1/4" TURN & CLEARANCE LIGHT ASSEMBLY FLANGE ASSEMBLY BULB - 24V/65W LENS, REFLECTOR TUBE CLAMP WELD STUD - M10 X 25 FLAT WASHER - M10 NUT - M10 HARNESS, BODY CLEARANCE LIGHT - R.H. SLEEVE, INSULATION HARNESS, BODY CLEARANCE LIGHT - L.H. 1 1 2 16 16 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 12 1 Page 306 AFE48-U P.D. MORENCI 8 7 3 1 Ref. 40877 2 6 4 5 9 10 Page 11 308 AFE48-U P.D. MORENCI LIGHT ASSEMBLY (SUPER HALOGEN) Item Part No. 1 2 3 4 5 AK7551 AK1284 AK7575 AK7554 AK3335 AK3341 AK3336 AK3342 AK7533 AK7546 AK7536 AK7556 AK7559 AK7561 6 7 8 9 10 11 NS NS NS NS NS Ref. Description Qty FLANGE ASSEMBLY (1)/(2)/(3)/(4) BULB LIGHT - 24V/100W (2)(3) BULB - LIGHT - 24V/65W (1)/(4) SPRING, BULB RETAINER - (MULTIPAK 10) (1)/(2)/(3)/(4) LENS/REFLECTOR - HIGH BEAM - (WITHOUT BULB) (3) LENS/REFLECTOR - HIGH BEAM - (WITH BULB) (3) LENS/REFLECTOR - LOW BEAM - (WITHOUT BULB) (2) LENS/REFLECTOR - LOW BEAM - (WITH BULB) (2) LENS/REFLECTOR - AMBER - FOG - (WITHOUT BULB) (1) LENS/REFLECTOR - AMBER - FOG - (WITH BULB) (1) LENS/REFLECTOR - RETARD (WITHOUT BULB) (4) GASKET - (MULTIPAK 10) (1)/(2)/(3)/(4) BEZEL - (1)/(2)/(3)/(4) SCREW - (MULTIPAK 30) (1)/(2)/(3)/(4) NOTE: NS = NOT SHOWN NOTE: (1) INCLUDED IN AK7524 FOG LIGHT ASSM. (2) INCLUDED IN AK3333 HEADLIGHT ASSM (LOW 24V). (3) INCLUDED IN AK3332 HEADLIGHT ASSM (HIGH 24V). (4) INCLUDED IN AK8456 TURN LIGHT ASSM. 40877 1 1 1 1 1 1 1 1 1 1 1 1 1 3 Page 308 AFE48-U P.D. MORENCI 1 Ref. 60111 2 3 4 5 6 7 8 9 Page 10 310 AFE48-U P.D. MORENCI LIGHT ASSEMBLY (SUPER HALOGEN) - 1 Item Part No. 1 2 AK7552 AK7575 AK1284 AK7554 AK7536 AK7538 AK7534 AK3337 AK7685 AK7556 AK7559 AK7561 3 4 5 6 7 8 9 10 NS NS NS NS NS NS Ref. Description Qty HOUSING ASSEMBLY (1)/(2)/(3)/(4)/(5)/(6) BULB - LIGHT - 24V/65W (1)/(2)/(3)/(4)/(6) BULB - LIGHT - 24V/100W (5) SPRING, BULB RETAINER,(MULTIPAK 10)(1)/(2)/(3)/(4)/(5)/(6) LENS/REFLECTOR - RETARD (WITHOUT BULB) (1) LENS/REFLECTOR - TAIL (WITHOUT BULB) (2) LENS/REFLECTOR - FLOOD (WITHOUT BULB) (3) LENS/REFLECTOR - FLOOD (WITHOUT BULB) (5)/(6) LENS/REFLECTOR - SERVICE (4) GASKET - (MULTIPAK 10) (1)/(2)/(3)/(4)/(5)/(6) BEZEL - (1)/(2)/(3)/(4)/(5)/(6) SCREWS - (MULTIPAK 30) (1)/(2)/(3)/(4)/(5)/(6) NOTE: (1) INCLUDED IN AK7506 RETARD LIGHT ASSM. (2) INCLUDED IN AK7508 TAIL LIGHT ASSM. (3) INCLUDED IN AK7503 FLOOD (BACK-UP) LIGHT ASSM. (4) INCLUDED IN AK7504 SERVICE LIGHT ASSM. (5) INCLUDED IN AK3326 FLOOD (BACK-UP) LIGHT ASSM. (6) INCLUDED IN AK3320 FLOOD (BACK-UP) LIGHT ASSM. 60111 1 1 1 1 1 1 1 1 1 1 1 3 Page 310 AFE48-U P.D. MORENCI 1 3 2 7 4 5 1 6 8 9 10 11 13 12 15 14 17 17 16 Ref. 60110 19 18 20 Page 312 AFE48-U P.D. MORENCI SW, BODY UP, FRT SUSP, STEERING ACCUM PRES Item Part No. 1 2 EF8669 EF8679 TZ8627 EF8677 TD7179 0700051009 EF5480 C1602 TR4436 DF3042 C0312 TD0794 TV0177 SC4174 PB4307 WA4770 VC5344 DC3101 DF0017 PB7557 EG7727 TN6999 PB8333 EC1015 EC1447 TD7179 TL3995 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Ref. 60110 Description Qty SWITCH, PRESSURE (PAYLOAD) VALVE CHECK ASSEMBLY BODY, VALVE ADAPTOR, TRANSDUCER CORE, VALVE O-RING COVER CAPSCREW - 3/8" - 18NC - 1" FLAT WASHER - 3/8" LOCKWASHER - 3/8" BRACKET CAPSCREW - 5/16" - 18NC X 3/4" FLAT WASHER - 5/16" LOCKWASHER - 5/16" SWITCH, PROXIMITY MACHINE SCREW - #10 - 24NC X 2" FLAT WASHER - #10 LOCKWASHER - #10 NUT - #10 SWITCH, PRESSURE (STEERING PRESSURE) HARNESS, LEFT FRAME RAIL COVER SWITCH, PRESSURE (NITROGEN) VALVE CHECK ASSEMBLY BODY, VALVE CORE, VALVE O-RING 2 2 1 1 1 1 1 2 2 2 1 2 2 2 1 2 4 2 2 1 1 2 2 2 1 1 1 Page 312 AFE48-U P.D. MORENCI 1 9 8 7 5 2 6 3 4 13 12 11 10 14 15 Ref. 60109 Page 314 AFE48-U P.D. MORENCI HOIST LIMIT & PAYLOAD SWITCH WIRING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NS NS NS Ref. Part No. EF9216 PB4307 WA4770 VC5344 DC3101 DF0017 TD0794 SC4174 TV0177 TX6079 VN9908 MM0471 MM0178 EF8669 EF8679 TZ8627 EF8677 TD7179 0700051009 EG4754 EG1849 60109 Description Qty HARNESS, AXLE HOUSING SWITCH, PROXIMITY MACHINE SCREW - #10 - 24 X 2" FLAT WASHER - #10 LOCKWASHER - #10 NUT - #10 CAPSCREW - 5/16" - 18 X 3/4" LOCKWASHER - 5/16" FLAT WASHER - 5/16" BRACKET CLAMP LOCKWASHER - M10 NUT - M10 SWITCH, PRESSURE (PAYLOAD) VALVE CHECK ASSEMBLY BODY, VALVE ADAPTOR, TRANSDUCER CORE, VALVE O-RING NOTE: NS = (NOT SHOWN) PLATE, BENT (HOIST LIMIT - BODY) PLATE, BENT (BODY UP - BODY) 1 1 2 4 2 2 2 2 2 1 1 1 1 2 2 1 1 1 1 1 1 Page 314 AFE48-U P.D. MORENCI HYDRAULIC SYSTEM Description HYDRAULIC TANK & INSTALLATION HYDRAULIC TANK PIPING BRAKE COOLING PIPING - 4 BRAKE PIPING - 5 REAR AXLE HYDRAULIC PIPING PUMP/HOIST VALVE MODULE PUMP/HOIST VALVE MODULE - 1 PUMP/HOIST VALVE PIPING UNIVERSAL JOINT INSTALLATION HOIST CYLINDER & FILTER PIPING HOIST CYLINDER & MOUNTING HOIST CYLINDER ASSEMBLY (ED3840) STEERING PUMP HOUSING (FRONT) (PB9933) STEERING PUMP ROTATING GROUP (PB9933) STEERING PUMP HOUSING (REAR) (PB9933) STEERING PUMP SEAL INSTALLATION (PB9933) HOIST PUMP ASSEMBLY (PB9008) HOIST CONTROL VALVE ASSEMBLY (PB9839) SPOOL INLET SECTION (VE3810) SPOOL SECTION ASSEMBLY - TANK (BF3050) HOIST PUMP INSTALLATION SHUT-OFF VALVE ASSEMBLY (TY8353) BRAKE AUXILIARY ACCUMULATOR ASSM (EC3328) HI-PRESSURE FILTER (PB9030) Ref. TOC-N Qty Page 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 316 320 322 326 330 332 336 340 342 344 346 348 350 352 354 356 358 360 362 364 366 368 370 372 315 AFE48-U P.D. MORENCI 34 35 36 37 33 7 6 5 4 1 2 3 11 10 28 29 27 12 13 7 6 35 36 37 30 31 20 21 43 23 47 21 48 22 49 23 24 25 6 26 14 44 15 8 16 9 46 45 10 11 42 32 18 17 19 38 Ref. 60049 39 40 41 Page 316 AFE48-U P.D. MORENCI HYDRAULIC TANK & INSTALLATION Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 NS WA4409 DA5893 TH5604 PB5526 MM0462 MM0472 MM0618 TY7946 TY8118 MM0471 MM0605 PC0007 TY7922 EF9541 EF9542 MM0623 E2579 C5771 TF6957 EG5015 C5772 C5771 R2028 PB2639 PB3019 AK7339 EC2265 PB0699 C1034 PB5557 PB5556 VM0319 VL4534 TB0623 TY4907 C1669 C1544 VL7792 VW6877 MM0476 MM0159 R2491 TZ8528 TV1748 WA4863 VN9952 VM0314 VM0315 VM0319 Ref. 60049 Description Qty COCK, DRAIN GAUGE, SIGHT SEAL, O-RING STRAINER FLAT WASHER - M12 LOCKWASHER - M12 CAPSCREW - M12 X 1.75 X 30 COVER GASKET, COVER LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 25 DIFFUSER FLANGE COVER GASKET, COVER CAPSCREW - M12 X 1.75 X 60 NIPPLE, CLOSE PLUG COCK, DRAIN TANK, HYDRAULIC PLUG PLUG PLUG PROBE, LEVEL (HYDRAULIC OIL) REDUCER SENSOR, TEMP COVER GASKET, COVER PLUG ADAPTOR, FILTER FILTER, SPIN ON PLUG, O-RING O-RING PLUG CAP, MOUNTING (1) CAPSCREW - 1" - 8NC X 3 1/2" (1) LOCKWASHER - 1" (1) DAMPENER, RUBBER (1) FLAT WASHER - 1" (1) LOCKWASHER - M24 (1) CAPSCREW - M24 X 3.00 X 150 (1) PLUG, MAGNETIC LADDER (1) CAPSCREW - 5/8" - 11NC X 1 1/2" (1) FLAT WASHER - 5/8" - (1) LOCKNUT - 5/8" (1) PLUG, O-RING (1) PLUG, O-RING (1) PLUG, O-RING (1) NOTE: (1) NOT INCLUDED WITH TANK ASSEMBLY. 2 2 2 2 8 24 12 1 1 38 38 2 1 1 1 12 1 1 1 1 4 1 2 1 1 1 1 1 1 2 2 2 1 1 2 4 4 2 2 2 2 1 1 2 4 2 1 1 1 Page 316 AFE48-U P.D. MORENCI 7 4 5 6 25 24 23 8 9 22 7 3 3 18 16 15 10 11 1 12 3 3 2 1 17 19 14 13 16 20 21 25 24 35 15 36 37 32 19 32 31 33 28 29 30 38 32 20 26 26 27 19 20 Ref. 60081 31 14 13 34 Page 320 AFE48-U P.D. MORENCI HYDRAULIC TANK PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Ref. Part No. VM0317 HA7401 WB0604 HA7400 VM0313 HA7442 WB0606 HA7453 HA7399 HA7398 VM0315 VM0314 TK8285 TZ5136 HA6833 WB0601 HA6227 TN9750 WA0232 MM0472 MM0619 WB0599 TH9942 HA7439 HA7438 WA0187 PB9049 ED6505 0101151240 TF3231 VH6718 C1540 C1615 MM0621 TY8367 TY8365 C1620 C1622 60081 Description Qty PLUG, O-RING HOSE FITTING, O-RING - STRAIGHT HOSE PLUG, O-RING HOSE FITTING, O-RING - STRAIGHT HOSE HOSE HOSE PLUG, O-RING PLUG, O-RING VALVE ASSEMBLY VALVE ASSEMBLY HOSE FITTING, O-RING - STRAIGHT HOSE COVER, PORT O-RING - #232 LOCKWASHER - M12 CAPSCREW - M12 X 1.75 X 35 FITTING, O-RING - STRAIGHT HOSE HOSE HOSE O-RING - #228 VALVE, ORIFICE CHECK TUBE BOLT CLAMP, SPLIT FLANGE CLAMP, SPLIT FLANGE LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 3/4" CAPSCREW - M12 X 1.75 X 45 HOSE HOSE CAPSCREW - 1/2" - 13NC X 3" CAPSCREW - 1/2" - 13NC X 3 1/2" 2 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 16 4 1 1 1 1 4 2 2 8 4 6 16 8 4 1 1 4 4 Page 320 AFE48-U P.D. MORENCI 33 32 31 34 26 10 25 35 37 19 18 17 16 15 4 38 27 11 27 11 30 29 28 40 17 20 21 41 5 33 10 15 16 42 44 21 20 23 32 36 39 17 16 15 24 6 36 48 5 13 43 47 22 4 15 16 17 18 19 14 46 45 11 10 10 7 44 11 12 9 39 1 2 3 4 5 1 Ref. 60075 6 8 Page 322 AFE48-U P.D. MORENCI BRAKE COOLING PIPING - 4 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Ref. Part No. WB0549 HA7401 HA7400 WA4713 WA4711 WB0551 HA7288 HA7405 WB0604 MM0177 MM0460 VC7673 HA7397 EG0564 C1614 C1540 TF8090 EF9609 WA3574 ED6514 VG9095 EG0559 HA7414 WA4709 EF6640 HA7404 VL9602 EG0555 MM0627 WB0601 WB0524 WA0232 MM0472 HA7403 EG0568 WA4710 VN9914 HA7413 HA7399 EG0554 MM0622 HA7402 HA7406 HA7398 TY8375 TF6925 HA7075 WB1053 60075 Description Qty FITTING, O-RING - 45 DEG HOSE HOSE CLAMP, HYDRA-ZORB - 2 1/4" CLAMP, HYDRA-ZORB - 1 3/4" FITTING, O-RING - 45 DEG HOSE HOSE FITTING, O-RING - STRAIGHT NUT - M8 X 1.25 FLAT WASHER - M8 CLAMP - 2 3/16" HOSE TUBE CAPSCREW - 1/2" - 13NC X 1 1/2" LOCKWASHER - 1/2" CLAMP, SPLIT FLANGE TUBE O-RING (VITON) TUBE O-RING TUBE HOSE CLAMP, HYDRA-ZORB - 1 1/4" TUBE HOSE CLAMP - 2" ADAPTER, FLANGE CAPSCREW - M12 X 1.75 X 100 FITTING, O-RING - STRAIGHT FITTING, O-RING - 90 DEG O-RING LOCKWASHER - M12 HOSE TUBE CLAMP, HYDRA-ZORB - 1 1/2" CLAMP - 2 1/4" HOSE HOSE ADAPTER, FLANGE CAPSCREW - M12 X 1.75 X 50 HOSE HOSE HOSE SPACER CLAMP - 3/4" HOSE CLAMP, TUBE 2 1 1 6 4 3 1 1 1 18 18 4 1 1 16 16 8 2 2 2 2 1 1 4 1 1 5 1 4 1 1 2 8 1 1 4 7 1 1 1 4 1 1 1 3 9 2 3 Page 322 AFE48-U P.D. MORENCI 9 22 54 4 21 52 23 20 24 55 56 57 26 27 28 25 58 59 10 8 7 7 14 15 53 8 11 12 9 9 37 38 34 35 36 33 33 13 19 18 11 18 9 17 16 39 17 14 15 19 6 51 4 41 42 19 40 5 32 29 19 29 16 31 11 10 30 16 50 49 48 7 10 43 47 46 31 24 19 42 45 32 44 4 7 5 6 44 46 6 5 32 18 17 31 19 19 40 41 19 47 19 29 2 42 19 1 24 3 45 11 42 5 44 29 17 5 18 Ref. 60211 6 19 16 8 4 6 7 Page 326 AFE48-U P.D. MORENCI BRAKE PIPING - 5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Ref. Part No. WB0470 EC3328 WB0297 HA7418 MM0177 MM0460 VN9913 HA7419 WB0537 HA7080 HA7420 WB0542 WB0535 PB6528 PB6041 HA7421 HA7422 VN9907 TF6925 PC0235 WB0510 HA6343 WB0353 HA7073 WB0510 MM0589 MM0469 PB9030 TY8375 EG0559 HA7069 HA7068 WB1036 MM0086 MM0706 MM0474 MM0181 EC3036 WA4710 HA6763 HA7424 HA6343 TF6924 HA7075 HA7288 HA7423 TG2960 MM0016 MM0470 MM0703 ED6164 HA6258 WB1057 WB0384 PC0008 WB0585 HA6198 WB0384 WA2567 60211 Description FITTING, STRAIGHT ACCUMULATOR ASSEMBLY (SEE INDEX) FITTING - 45 DEG HOSE NUT - M8 X 1.25 FLAT WASHER - M8 CLAMP - 1 1/16" HOSE FITTING, O-RING - 45 DEG HOSE HOSE FITTING, O-RING - 45 DEG FITTING, O-RING - 45 DEG COUPLING, DIAGNOSTIC CAP, DUST HOSE HOSE CLAMP - 5/8" CLAMP - 3/4" VALVE, BLEEDDOWN (SEE INDEX) FITTING, O-RING - 90 DEG HOSE FITTING, O-RING - STRAIGHT HOSE FITTING, O-RING - 90 DEG CAPSCREW - M6 X 1.00 X 60 LOCKWASHER - M6 FILTER, HI-PRESSURE (SEE INDEX) SPACER TUBE HOSE HOSE O-RING CAPSCREW - M16 X 2.00 X 60 FLAT WASHER - M16 (HARDENED) LOCKWASHER - M16 NUT - M16 X 2.00 CLAMP HALF CLAMP, HYDRA-ZORB - 1 1/2" HOSE HOSE HOSE CLAMP - 1 3/4" HOSE HOSE HOSE CLAMP - 9/16" CAPSCREW - M8 X 1.25 X 16 LOCKWASHER - M8 FLAT WASHER - M8 (HARDENED) BRACKET HOSE REDUCER, O-RING BOSS FITTING, TEE VALVE, CHECK ADAPTOR, FITTING HOSE FITTING, TEE NUT, FITTING CAP Qty Page 1 2 1 1 26 26 8 1 4 1 1 1 1 2 2 1 1 14 40 1 1 1 1 1 1 2 2 1 23 1 1 1 2 8 8 8 8 4 1 1 1 2 4 2 1 1 3 4 4 4 2 1 2 1 1 1 1 1 1 Page 370 114 372 326 AFE48-U P.D. MORENCI 13 6 8 7 13 4 5 4 1 1 3 8 9 20 5 2 3 18 17 15 16 14 17 19 2 3 5 1 21 13 5 4 34 35 15 9 24 12 4 3 1 13 6 38 10 31 11 8 33 26 17 28 25 35 8 21 18 29 22 23 17 20 33 32 8 7 40 39 19 29 31 39 35 19 Ref. 37 29 60124 30 31 21 28 29 40 29 36 33 27 Page 330 AFE48-U P.D. MORENCI REAR AXLE HYDRAULIC PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Ref. Part No. C0312 ED6514 WA3574 TF8090 C1614 EF9609 HA5569 HA3642 HA7409 PC0105 TR6008 VC6561 LW07178 D1423 VL9602 TG2568 HE5611 VN9914 HA7410 HA7165 HA7408 TY8375 VC7674 WB0551 WB0601 WB0388 WB0526 WB0508 HA5566 WB0499 HA7038 WB0581 HA7411 WB0516 HA7412 WB0585 WB0593 WB0574 WB0584 WB0384 60124 Description LOCKWASHER - 3/8" TUBE O-RING CLAMP, FLANGE SPLIT CAPSCREW - 1/2" - 13NC X 1 1/2" FITTING, TUBE HOSE, APPLY PRESSURE (BRAKE) HOSE, COOLING (BRAKE) HOSE, COOLING (BRAKE) VALVE, RELAY (SEE INDEX) FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/2" SEALANT, MASTIC PLUG CLAMP CLAMP LOCKNUT - 3/8" CLAMP HOSE, APPLY PRESSURE (BRAKE) HOSE, PARK BRAKE (APPLY PRESSURE) HOSE, COOLING (BRAKE) SPACER CLAMP FITTING - 45 DEG FITTING, ADAPTOR FITTING, TEE FITTING - 90 DEG FITTING - 90 DEG HOSE FITTING - 90 DEG HOSE FITTING, ADAPTOR HOSE FITTING - 90 DEG HOSE FITTING, ADAPTOR FITTING, ADAPTOR FITTING, ADAPTOR FITTING, ADAPTOR FITTING, TEE Qty Page 16 2 4 8 16 2 1 2 1 1 2 2 60 4 3 2 5 2 1 1 1 2 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 4 2 Page 236 330 AFE48-U P.D. MORENCI 50 49 8 46 45 28 8 8 47 48 27 8 40 41 42 43 1 44 2 26 52 51 25 8 13 61 62 69 53 21 57 56 55 54 8 18 58 3 8 40 42 43 72 71 70 67 66 48 5 10 59 4 9 8 7 63 64 65 66 67 6 8 13 60 61 62 24 14 15 8 16 11 17 13 56 12 18 40 57 13 19 42 68 15 20 8 22 55 29 39 13 12 11 8 6 53 7 4 23 8 38 30 36 35 34 33 32 31 33 34 35 36 33 34 36 37 Ref. 60152 Page 332 AFE48-U P.D. MORENCI PUMP/HOIST VALVE MODULE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Ref. Part No. TY9637 TY9636 HA7388 WA4712 EF9606 WA0232 VH6718 C1540 C1615 TY9635 WA0187 TF3231 C1614 EF9607 WB0508 WA0363 C1543 C1663 C1529 PB8318 PB7980 EF9608 EG7196 EG8502 TZ5046 TZ5047 TY8867 C5759 HA5698 ED6501 ED6141 WA5460 WA0361 C1541 C5762 VN9952 C1629 C1624 WB0557 WA0187 EG8503 TF3231 C5760 WB0551 WA0360 DF3500 EG8505 VM0314 EG8506 C1619 WB0581 HA5931 C5769 PC0233 C1604 C0312 WA0720 EF7903 WB0604 EG8504 VG9095 TF8090 EG6825 60152 Description Qty TUBE TUBE HOSE CLAMP TUBE SEAL, O-RING CLAMP, SPLIT FLANGE LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 3/4" TUBE SEAL, O-RING CLAMP, SPLIT FLANGE CAPSCREW - 1/2" - 13NC X 1 1/2" TUBE FITTING - 90 DEG FLAT WASHER - 7/8" LOCKWASHER - 7/8" CAPSCREW - 7/8" - 9NC X 3" NUT - 7/8" TUBE, ELBOW VALVE, ORIFICE CHECK TUBE BRACKET, PUMP/HOIST VALVE TUBE TUBE TUBE MANIFOLD CAPSCREW - 1/2" - 13NC X 5" HOSE TUBE PLATE CLAMP, TUBE - H.D. FLAT WASHER - 5/8" LOCKWASHER - 5/8" CAPSCREW - 5/8" - 11NC X 1 1/2" LOCKNUT - 5/8" CAPSCREW - 5/8" - 11NC X 1 3/4" CAPSCREW - 1/2" - 13NC X 4" FITTING, TEE O-RING TUBE CLAMP, SPLIT FLANGE CAPSCREW - 1/2 - 13NC X 5 1/2" FITTING, ADAPTOR - 45 DEG FLAT WASHER - 1/2" LOCKNUT - 1/2" BLOCK, MACHINED PLUG ADAPTOR, FLANGE CAPSCREW - 1/2" - 13NC X 2 3/4" FITTING, ADAPTOR HOSE PLUG - 1/4" VALVE, OVER CENTER CAPSCREW - 3/8" - 16NC LOCKWASHER - 3/8" FLAT WASHER - 3/8" BLOCK MACHINED ADAPTOR, FITTING TUBE O-RING CLAMP, SPLIT FLANGE MOUNT 1 1 1 3 1 3 52 42 4 1 8 16 44 1 2 3 3 3 3 3 1 1 1 1 1 1 1 2 1 1 1 1 20 12 6 12 6 4 1 8 1 6 8 1 2 2 1 2 1 4 2 1 2 1 4 4 4 1 1 1 2 4 2 Page 332 AFE48-U P.D. MORENCI PUMP/HOIST VALVE MODULE Item 64 65 66 67 68 69 70 71 72 Ref. Part No. EG8501 MM0053 MM0705 MM0472 PC0232 HA6315 EG6822 EG6819 MM0039 60152 Description Qty PAD, RUBBER CAPSCREW - M12 X 1.75 X 45 FLAT WASHER - M12 LOCKWASHER - M12 CHECK VALVE ASSEMBLY HOSE MOUNT PAD, MOUNT CAPSCREW - M12 X 1.75 X 35 2 8 14 14 1 1 2 2 6 Page 332 AFE48-U P.D. MORENCI 7 56 55 6 36 4 3 1 5 3 1 4 2 40 39 55 56 1 36 37 38 32 33 34 35 26 27 28 29 9 30 31 25 10 11 8 9 14 13 12 17 1 19 18 21 16 15 20 22 23 24 44 1 46 45 43 9 30 48 49 47 51 13 14 16 52 57 42 54 14 37 53 55 56 50 20 42 18 44 1 46 45 41 Ref. 60154 Page 336 AFE48-U P.D. MORENCI PUMP/HOIST VALVE MODULE - 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Ref. Part No. C1540 C5760 WA0187 TF3231 WB0375 ED6143 ED6136 PC0183 C0312 VN9037 WA0386 ED6137 WA0361 C1541 C5762 VN9952 WA0360 C1613 C1523 EG9767 PB9008 WA0098 VG9058 C1645 PB9933 WA3568 WB0378 PB4685 PB4684 TA2968 WA0720 DC7524 VG9096 TF3237 C5775 C1609 C1614 VG9095 TF8090 PB9839 WB0584 WA4709 ED6502 EF9606 VH6718 WA0232 MM0621 ED6144 VN6422 C1521 TY8353 EG3019 C1629 C1631 ED6147 PB6528 PB6041 VM0321 60154 Description LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 5 1/2" SEAL, O-RING CLAMP, SPLIT FLANGE FITTING - 90 DEG ADAPTOR, FLANGE BRACKET, SHAFT COVER PUMP DRIVE SHAFT ASSEMBLY (SEE FIG 41397) LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 1/4" - G8 NUT - 3/8" - G8 PLATE, BENT FLAT WASHER - 5/8" LOCKWASHER - 5/8" CAPSCREW - 5/8" - 11NC X 1 1/2" LOCKNUT - 5/8" FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/4" NUT - 1/2" BRACKET, ANGLE PUMP, GEAR (SEE INDEX) SEAL, O-RING RING, SEATING CAPSCREW - 3/4" - 10NC X 3" PUMP, PISTON FITTING, TUBE FITTING - 90 DEG FITTING, QUICK DISCONNECT - FEMALE QUICK DISCONNECT - MALE PLUG, DUST FLAT WASHER - 3/8" (HARDENED) CAPSCREW - 3/8" - 16NC X 7/8" SEAL, O-RING CLAMP, SPLIT FLANGE LOCKWASHER - 7/16" CAPSCREW - 7/16" - 14NC X 1 1/2" CAPSCREW - 1/2" - 16NC X 1 1/2" SEAL, O-RING CLAMP, SPLIT FLANGE VALVE, HOIST (SEE INDEX) FITTING, STRAIGHT ADAPTOR CLAMP TUBE TUBE CLAMP, SPLIT FLANGE SEAL, O-RING CAPSCREW - M12 X 1.75 X 45 MANIFOLD CAPSCREW - 3/8" - 16NC X 6 1/2" NUT - 3/8" VALVE, SHUT-OFF (SEE INDEX) BRACKET CAPSCREW - 5/8" - 11NC X 1 3/4" CAPSCREW - 5/8" - 11NC X 2 1/4" BRACKET COUPLING, DIAGNOSTIC CAP, DUST PLUG, DRAIN Qty Page 26 4 3 4 1 1 1 1 12 8 8 1 12 10 4 6 2 2 2 1 1 1 4 4 1 2 2 2 2 2 4 2 2 4 8 8 12 3 4 1 1 1 1 1 4 2 8 1 2 2 1 1 2 4 1 3 3 1 Page 342 358 360 368 336 AFE48-U P.D. MORENCI 1 2 3 4 5 8 6 7 2 15 17 10 16 2 14 10 13 4 9 3 11 12 8 6 7 18 2 19 21 20 2 1 22 23 8 6 7 2 24 4 3 2 25 1 38 37 36 33 35 34 33 32 31 Ref. 60155 30 29 28 27 26 Page 340 AFE48-U P.D. MORENCI PUMP/HOIST VALVE PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Ref. Part No. C1614 C1540 TF3231 WA0187 HA7402 C1615 VH6718 WA0232 HA6248 HA6253 TY8358 C1618 HA6250 WB0586 WB1002 HA7439 HA7442 EG9167 HA7071 TF8090 VG9095 WB0520 HA6619 HA7438 WB0580 TH9942 HA6833 WA5460 TY8367 TY8365 HA7453 C1629 C1541 VL9963 WA0237 C1630 VN7716 WA0245 60155 Description CAPSCREW - 1/2" - 13NC X 1 1/2" LOCKWASHER - 1/2" CLAMP, SPLIT FLANGE O-RING HOSE CAPSCREW - 1/2" - 13NC X 1 3/4" CLAMP, SPLIT FLANGE O-RING HOSE HOSE FLANGE, ADAPTOR CAPSCREW - 1/2" - 13NC X 2 1/2" HOSE CLAMP, TUBE CLAMP - 2 7/16" HOSE HOSE PUMP/VALVE MODULE (SEE FIG 60154) HOSE CLAMP, SPLIT FLANGE O-RING FITTING, O-RING - 90 DEG HOSE HOSE FITTING, O-RING - STRAIGHT HOSE HOSE CLAMP, TUBE HOSE HOSE HOSE CAPSCREW - 5/8" - 11NC X 1 3/4" LOCKWASHER - 5/8" CLAMP, SPLIT FLANGE O-RING CAPSCREW - 5/8" - 11NC X 2" CLAMP, SPLIT FLANGE O-RING Qty Page 20 36 12 6 1 12 6 3 1 2 2 8 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 8 2 1 4 2 1 Page 336 340 AFE48-U P.D. MORENCI 1 9 3 14 2 12 15 8 16 11 10 3 5 6 9 13 7 4 Ref. 41397 Page 342 AFE48-U P.D. MORENCI UNIVERSAL JOINT INSTALLATION Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NS PC0154 SG7814 C0312 PB9008 VN9037 WA0386 PB7940 PC0183 VE3436 70653 TH7435 70655 VE3438 VE3439 70657 53890V VE7350 Ref. 41397 Description ALTERNATOR/BLOWER ASSEMBLY CAPSCREW - 3/8" - 16NC X 1 1/4" LOCKWASHER - 3/8" HOIST PUMP ASSEMBLY (SEE INDEX) CAPSCREW - 3/8" - 16NC X 1 1/4" NUT - 3/8" - 16NC FLANGE, COMPANION U-JOINT ASSEMBLY FLANGE YOKE ASSEMBLY FITTING, GREASE (1) RETAINER CROSS ASSEMBLY (1) RING, RETAINING (1) CAP WASHER NOTE: (1) INCLUDED IN VE7350 CROSS & BEARINGS ASSM KIT. Qty Page 1 8 16 1 8 8 1 1 2 1 1 1 2 8 1 1 Page 358 342 AFE48-U P.D. MORENCI 23 22 22 21 1 19 19 8 10 11 20 16 18 17 3 9 4 31 32 5 24 14 13 2 1 30 15 6 25 28 26 29 27 7 13 14 21 22 9 8 12 9 8 9 10 11 11 10 Ref. 60083 Page 344 AFE48-U P.D. MORENCI HOIST CYLINDER & FILTER PIPING Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 NS Ref. Part No. ED3840 EG5017 C1609 C5775 TF3237 HA7288 HA7075 C1614 C1540 TF3231 WA0187 C1613 HA6340 HA6330 HA7405 C1643 C1542 TY9627 PB8318 PB6999 VE3433 PB7023 VE4208 VE4209 HA6248 HA6253 HA6250 VG9096 C1637 WA0361 TD5915 C1541 C1525 VG7000 SG7814 C0312 60083 Description HOIST CYLINDER ASSEMBLY (SEE INDEX) HYDRAULIC TANK ASSEMBLY (SEE FIG 60049) CAPSCREW - 7/16 - 14NC X 1 1/2" LOCKWASHER - 7/16" CLAMP, SPLIT FLANGE HOSE HOSE CAPSCREW - 1/2" - 13NC X 1 1/2" LOCKWASHER - 1/2" CLAMP, SPLIT FLANGE O-RING CAPSCREW - 1/2" - 13NC X 1 1/4" HOSE HOSE HOSE CAPSCREW - 3/4" - 10NC X 1 3/4" (1) LOCKWASHER - 3/4" (1) CLAMP (1) ELBOW FILTER CAP, END ELEMENT, 7 MICRON HEAD ASSEMBLY TUBE HOSE HOSE HOSE O-RING CAPSCREW - 5/8" - 11NC X 3 3/4" FLAT WASHER - 5/8" HARDENED WASHER LOCKWASHER - 5/8" NUT - 5/8" - 11NC MOUNTING, CENTER BONDED CAPSCREW - 3/8" - 24NF X 1 1/4" LOCKWASHER - 3/8" NOTE: (1) USED TO HOLDING CYLINDER FOR SHIPPING ONLY. Qty Page 2 1 4 4 2 1 2 28 36 14 8 8 2 2 1 4 4 2 2 2 2 2 2 2 1 2 1 1 3 3 6 3 2 3 8 8 Page 348 316 344 AFE48-U P.D. MORENCI 3 5 4 1 2 6 8 7 9 10 11 12 13 Ref. 40022 8 Page 346 AFE48-U P.D. MORENCI HOIST CYLINDER & MOUNTING Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 NS NS NS NS ED0565 VL4293 VN9350 MM0149 MM0700 ED3840 ED3070 VN9353 EF4836 EF4837 MM0021 PB8931 EF4835 Ref. TZ2549 TZ3107 40022 Description PIN, UPPER HOIST BUSHING, BALL RING, RETAINER CAPSCREW - M36 X 4.00 X 200 LOCKNUT - M36 X 4.00 HOIST CYLINDER ASSEMBLY (SEE INDEX) SHAFT, HOIST BEARING RING, RETAINER PLATE, RETAINER PLATE, LOCKING CAPSCREW - M20 X 2.50 X 40 BUSHING, BALL SPACER, BEARING NOTE: NS = NOT SHOWN COVER, HOIST CYLINDER - HOSES CLAMP, COVER (QUANTITIES SHOWN ARE FOR ONE SIDE ONLY) Qty Page 2 2 4 2 2 2 2 4 2 2 6 2 2 348 1 1 Page 346 AFE48-U P.D. MORENCI 1 2 7 3 5 6 4 17 15 4 12 13 10 8 14 16 9 15 11 8 13 18 19 20 29 25 21 26 30 22 27 23 31 28 24 32 Ref. 60003 Page 348 AFE48-U P.D. MORENCI HOIST CYLINDER ASSEMBLY (ED3840) Item Part No. 1 ED3845 ED3834 ED5213 ED5210 722187 EB8590 VM2202 VN9088 WA0363 WA0456 WA1456 PB8903 PB7444 PB8618 TY1503 TY4688 VN9067 PB6792 PB8908 PB6555 PB8615 EB8216 ED3842 ED3838 ED3833 PB6794 PB6795 PB8904 PB8905 PB6557 PB6558 PB8901 PB8902 PB6798 PB6799 PB8906 PB8907 AK3854 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 NS Ref. 60003 Description Qty CYLINDER HEAD ASSEMBLY HEAD QUILL ASSEMBLY QUILL POPPET, BALL PLUG PLUG, VENT (1) CAPSCREW - 7/8" - 9NC X 2 1/2" - G8 FLAT WASHER - 7/8" (HARDENED) O-RING (1) BACKER, O-RING (1) RING, SNAP (1) BEARING - 11 3/4" (1) SEAL - 11 3/4" (1) SEAL (1) RETAINER, BEARING CAPSCREW - 7/8" - 9NC X 2" - G8 BEARING - 14" (1) SEAL - 14" (1) BEARING - 9 1/2" (1) SEAL - 9 1/2" (1) HOUSING TUBE - 13" TUBE - 10 1/2" ROD BEARING - 13" (1) SEAL, BUFFER - 13" (1) SEAL - 13" (1) SEAL, WIPER - 13" (1) BEARING - 10 1/2" (1) SEAL, BUFFER - 10 1/2" (1) SEAL - 10 1/2" (1) SEAL, WIPER - 10 1/2" (1) BEARING - 7" (1) SEAL, BUFFER - 7" (1) SEAL - 7" (1) SEAL, WIPER - 7" (1) NOTE: (1) INCLUDED IN AK3854 REBUILD KIT. 1 1 1 1 2 2 1 24 32 1 1 1 2 1 1 1 8 2 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 Page 348 AFE48-U P.D. MORENCI 1 2 3 4 5 7 6 8 7 10 9 11 7 12 13 15 14 16 24 10 9 17 19 23 15 18 22 20 18 17 21 22 19 Ref. 41335 9 18 10 25 Page 350 AFE48-U P.D. MORENCI STEERING PUMP HOUSING (FRONT) (PB9933) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NS NS VE9566 VE9568 VE9570 VE9569 VE9535 VE9545 VE9544 VE9542 VE9538 VE9540 VE9543 VE9597 VE9598 VE9595 VE9541 BF3733 VE9534 VE9546 VE9562 VE9530 VE9567 BF0293 VE9536 VE9532 VE9607 BF1369 BF3727 Ref. Description Qty DRIVE SHAFT W/SPLINE BEARING RING, RETAINER RING, RETAINER BOLT, EYE PLATE, NAME DRIVE SCREW PLATE, NAME - I.D. PLUG O-RING (1) PLATE, NAME STEM SEAL, O-RING (1) GLAND SEAL, O-RING (1)/(2) JAM NUT BEARING, RETAINER PIN SEAL, O-RING (1) PIN, SWASH BLOCK HOUSING, PUMP RETAINER, SEAL O-RING (1) PLUG SEAL, SHAFT (1) PLUG NOTE: (1) INCLUDED IN BF1369 HOUSING KIT. (2) INCLUDED IN BF3727 CONTROL PISTON KIT. 41335 1 1 1 1 2 1 8 1 3 3 1 1 1 1 2 1 2 3 2 1 1 2 1 1 1 Page 350 AFE48-U P.D. MORENCI 1 2 3 4 5 6 5 7 8 10 9 11 12 13 14 15 16 17 18 14 19 20 21 22 28 27 26 19 25 24 Ref. 40732 23 Page 352 AFE48-U P.D. MORENCI STEERING PUMP ROTATING GROUP (PB9933) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS NS NS VE9591 VE9586 VE9581 VE9578 VE9580 VE9583 VE9585 VE9579 VE9582 VE9553 VE9577 VE9555 VE9554 VE9574 VE9575 VE9573 VE7572 VE9584 VE9564 VE9559 VE9539 VE9533 BF2617 BF2616 BF3176 VE9531 VE9557 VE9556 BF3727 BF1369 Ref. Description Qty SPRING SEAL (1) RING, PISTON (1) SLEEVE RING, BACKUP (1) SEAL, O-RING (1) SEAL, O-RING (1) PIN RING, BACKUP (1) BARREL, CYLINDER (3) PISTON BALL (3) PISTON SHOE ASSEMBLY (3) RING, RETAINER WASHER PIN LINK PIN PIN, DOWEL SADDLE SEAL, O-RING (2) PIN, ROLL PIN, ROLL BEARING SWASH BLOCK (W/PIN) BEARING, CYLINDER RETAINER (3) SPRING (3) NOTE: (1) INCLUDED IN BF3727 CONTROL PISTON KIT. (2) INCLUDED IN BF1369 HOUSING KIT. (3) INCLUDED IN VE9552 ROTARY SUB-ASSEMBLY. 40732 2 1 1 1 2 1 1 1 1 1 1 1 9 4 2 2 1 1 2 1 1 1 4 2 1 1 1 9 Page 352 AFE48-U P.D. MORENCI 12 11 7 6 10 11 12 4 5 5 4 9 8 13 30 3 4 5 2 6 7 1 28 14 25 29 27 26 24 31 23 22 21 20 19 18 17 Ref. 41334 16 15 Page 354 AFE48-U P.D. MORENCI STEERING PUMP HOUSING (REAR) (PB9933) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 NS NS NS NS NS NS NS VE9536 VE9541 VE9592 VE9610 VE9613 VE9607 VE9612 VE9605 BF2226 VE9609 VE9608 VE9611 VE9603 BF2227 VE9550 VE9549 VE9548 VE9551 VE9600 VE9537 VE9601 VE9590 BF3732 VE9588 BF2185 VE9616 VE9617 VE9615 BF2239 BF1731 BF2188 VE9618 VE9614 BF1369 BF1368 BF1370 Ref. Description Qty PLUG SEAL, O-RING (3) CAPSCREW PLUG, HOLLOW HEX (6)/(7) O-RING (1)/(6)/(7) PLUG, HOLLOW HEX (6)/(7) O-RING (1)/(4)/(6)/(7) VALVE, 4 - WAY (6)/(7) SCREW (6)/(7) ORIFICE (6)/(7) PLUG, HOLLOW HEX (6)/(7) O-RING (1)/(6)/(7) BLOCK (6)/(7) VALVE, RELIEF (6)/(7) BEARING GASKET (2) PLATE, VALVE - R.H. O-RING (2) COVER, VALVE PLATE CAPSCREW CAPSCREW SEAL, O-RING (5) RING, BACKUP (5) CAP O-RING (7) O-RING (2)/(4) O-RING (2) O-RING (2) MODULE, UNLOADER (7) ORIFICE (6)/(7) SCREW (7) NOTE: (1) INCLUDED IN VE9618 GASKET/SEAL KIT. (2) INCLUDED IN VE9614 PUMP GASKET/SEAL KIT. (3) INCLUDED IN BF1369 HOUSING KIT. (4) INCLUDED IN BF1368 VALVE PLATE KIT. (5) INCLUDED IN BF3727 CONTROL PISTON KIT. (6) INCLUDED IN BF3179 CONTROL ASSEMBLY (7) INCLUDED IN BF2224 CONTROL ASSEMBLY/UNLOADER ASSEMBLY. 41334 1 1 4 11 11 4 4 1 4 1 4 4 1 1 1 1 1 1 1 4 4 1 1 1 2 3 1 1 1 1 4 Page 354 AFE48-U P.D. MORENCI 11 12 10 9 8 7 6 4 13 5 4 3 2 1 Ref. 14 15 40734 Page 356 AFE48-U P.D. MORENCI STEERING PUMP SEAL INSTALLATION (PB9933) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NS NS NS NS NS VE9541 BF3732 VE9590 VE9580 VE9583 VE9581 VE9585 VE9582 VE9598 VE9541 VE9532 VE9539 VE9549 VE9551 VE9586 VE9618 VE9614 BF1368 BF1369 BF3727 Ref. Description Qty SEAL, O-RING (5) RING, BACKUP (5) SEAL, O-RING (5) RING, BACKUP (5) SEAL, O-RING (5) RING, PISTON (5) SEAL, O-RING (5) RING, BACKUP (5) SEAL, O-RING (4) SEAL, O-RING (4) SEAL, SHAFT (4) SEAL, O-RING (4) GASKET (2)/(3) O-RING (1)/(2)/(3) SEAL (5) NOTE: (1) INCLUDED IN VE9618 GASKET/SEAL KIT. (2) INCLUDED IN VE9614 PUMP GASKET/SEAL KIT. (3) INCLUDED IN BF1368 VALVE PLATE KIT. (4) INCLUDED IN BF1369 HOUSING KIT. (5) INCLUDED IN BF3727 CONTROL PISTON KIT. 40734 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Page 356 AFE48-U P.D. MORENCI 26 24 33 32 25 34 35 36 37 12 11 29 30 31 13 1 2 3 4 27 6 8 7 4 9 10 13 14 15 16 17 38 28 5 26 25 24 23 22 21 10 19 18 16 20 11 12 Ref. 40779 Page 358 AFE48-U P.D. MORENCI HOIST PUMP ASSEMBLY (PB9008) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 NS NS NS TH7965 VE3571 VE3588 VE7795 WA0262 VE3572 VE3593 VE3574 VE3573 VE3592 25632R1 BF2675 VE7797 BF0065 VE3575 VS0629 VE8967 WA0158 Ref. Description Qty BALL, STEEL - 1/4" FLANGE DOWEL PLATE, GEAR O-RING (1)/(2) PLATE, CONNECTOR O-RING (2) PLATE, BEARING PLATE, CONNECTOR WASHER NUT STUD GEAR, IDLER CAPSCREW PLATE, BEARING DOWEL PLATE, TRANSITION (3) O-RING (2)/(3) (NOT USED THIS APPLICATION) VE8966 COUPLING, SPLINE (3) BF2674 GEAR, DRIVE SL8698 SNAP RING VE3589 COUPLING VE3738 RING, STEEL VE3583 RING, BACKUP (2) VE3584 O-RING (2) VE3580 PLATE, PRESSURE VE1783 PLUG (1)/(2) BF2673 GEAR, DRIVE VE3586 SEAL (1)/(2) TG3789 SNAP RING (1)/(2) VE3581 PLATE, ISOLATION VE3582 RING, RETAINER (2) BF2676 STUD VE5201 STUD WA0360 FLAT WASHER - 1/2" 25527R1 NUT WA0155 O-RING (2)/(3) VE3594 NOTE: (1) INCLUDED IN VE3594 SHAFT SEAL KIT. BF0033 (2) INCLUDED IN BF0033 SOFT GOODS SERVICE KIT. PB8769 (3) INCLUDED IN PB8769 PUMP REWORK KIT. 40779 1 1 10 2 5 1 24 1 1 8 8 4 2 8 1 4 1 1 1 1 1 1 8 4 4 4 1 1 2 1 4 4 4 4 4 4 1 Page 358 AFE48-U P.D. MORENCI 6 5 3 2 36 1 6 7 8 9 10 11 11 12 4 6 7 37 8 39 38 6 4 17 18 19 10 9 18 20 16 21 15 10 20 22 14 23 23 24 25 26 27 10 13 33 5 Ref. 60068 35 34 28 32 27 29 31 30 6 8 7 Page 360 AFE48-U P.D. MORENCI HOIST CONTROL VALVE ASSEMBLY (PB9839) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 NS NS NS Ref. Part No. BF3045 VE3807 VE3804 BF3049 VJ2002 DF6928 VJ0011 VJ0435 VE3551 VE3565 VE3563 VE3553 VE3559 VE3564 VE3561 VE3803 VE3560 VE3554 VE3552 1133800C1 VE3526 VE3558 VE3562 VE3569 VJ1989 VE3609 VE3555 VE3556 VE3533 BF3046 VJ1988 VJ1985 VE3568 VE3534 VE3528 VE3567 VJ1990 VE3557 VE3810 VE3806 BF3050 BF3047 BF3048 60068 Description TIE ROD COMPRESSION WASHER LOCKNUT INLET SECTION ASSEMBLY CAPSCREW CAPSCREW PLUG O-RING (2)/(3) PLUG O-RING (2)/(3) CAP, FLANGE O-RING (2)/(3) FITTING TUBE FITTING CAPSCREW SLEEVE (2) BACKUP RING (2)/(3) O-RING (2)/(3) BACKUP RING (2)/(3) O-RING (2)/(3) POPPET, RESTRICTION (2) COVER SPRING SLEEVE RELIEF VALVE ASSEMBLY (2) PLUG POPPET O-RING (2)/(3) HOUSING, INLET (1) POPPET SPRING COVER, POPPET O-RING (2)/(3) O-RING (2)/(3) VALVE, RELIEF (2) SPRING RESTRICTION SCREW SPOOL SECTION ASSEMBLY (SEE INDEX) PLATE - SPACER SPOOL SECTION ASSEMBLY (SEE INDEX) NOTE: (1) NOT SERVICED SEPARATELY. (2) INCLUDED IN BF3047 MAJOR SERVICE KIT. (3) INCLUDED IN BF3048 MINOR SERVICE KIT. Qty Page 4 8 8 2 16 48 2 2 2 6 2 2 2 2 2 4 2 4 2 4 2 2 2 2 2 2 2 2 8 2 4 4 2 4 8 2 2 2 1 1 1 Page 362 364 360 AFE48-U P.D. MORENCI 2 1 5 5 4 6 6 3 7 7 23 8 9 9 10 10 5 11 9 16 9 11 21 22 14 20 12 7 5 14 19 16 15 13 14 18 17 Ref. 40004 Page 362 AFE48-U P.D. MORENCI SPOOL INLET SECTION (VE3810) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 NS NS NS VE3543 VE3535 VE3536 VE3527 VE3548 VE3541 VE3545 VE3539 VE3546 VE3547 VE3542 VE5472 VE7619 VE3533 VE3603 VJ2946 VJ1983 VE3549 VE3544 Ref. VE3538 VE3540 BF3047 BF3048 Description Qty COVER, SPOOL BALL (2)/(3) POPPET (2) O-RING (2)/(3) SEAT, SPRING SPRING PLUG POPPET (2) SPOOL END SPOOL (1) SPRING POPPET (2) HOUSING, SPOOL (1) O-RING (2)/(3) POPPET (2) O-RING (2)/(3) PLUG O-RING (2)/(3) COVER, SPOOL (NOT USED THIS APPLICATION) (NOT USED THIS APPLICATION) POPPET (2) POPPET (2) NOTE: (1) NOT SERVICED SEPARATELY. (2) INCLUDED IN BF3047 MAJOR SERVICE KIT. (3) INCLUDED IN BF3048 MINOR SERVICE KIT. 40004 1 1 1 1 4 2 3 1 4 2 2 1 1 4 1 2 1 1 1 1 1 Page 362 AFE48-U P.D. MORENCI 4 3 5 4 2 2 3 1 9 9 6 8 8 7 4 Ref. 60069 5 4 Page 364 AFE48-U P.D. MORENCI SPOOL SECTION ASSEMBLY - TANK (BF3050) Item Part No. 1 2 3 4 5 6 7 8 9 NS NS NS BF3044 VJ1983 VE3549 VE3533 VJ2946 VE7619 BF3042 VE3541 BF3043 Ref. Description Qty COVER, SPOOL PLUG O-RING (2)/(3) O-RING (2)/(3) O-RING (2)/(3) HOUSING, SPOOL (1) COVER, SPOOL SPRING SPOOL NOTE: (1) NOT SERVICED SEPARATELY. BF3047 (2) INCLUDED IN BK3047 MAJOR SERVICE KIT. BF3048 (3) INCLUDED IN BK3048 MINOR SERVICE KIT. 60069 1 2 2 4 2 1 1 2 2 Page 364 AFE48-U P.D. MORENCI 4 3 6 5 2 1 7 8 Ref. 60015 Page 366 AFE48-U P.D. MORENCI HOIST PUMP INSTALLATION Item 1 2 3 4 5 6 7 8 Ref. Part No. PB9008 ED6134 PB7940 H0989 EB3976 TH3747 WA0362 C1647 60015 Description HOIST PUMP ASSEMBLY (SEE INDEX) SUPPORT FLANGE, COMPANION NUT, JAM - 1" - 14NF WASHER NUT - 3/4" - 10NC FLAT WASHER - 3/4" (HARDENED) CAPSCREW - 3/4" - 10NC X 2 3/4" Qty Page 1 1 1 1 1 4 4 4 358 Page 366 AFE48-U P.D. MORENCI 6 2 1 5 Ref. 40166 3 4 Page 368 AFE48-U P.D. MORENCI SHUT-OFF VALVE ASSEMBLY (TY8353) Item Part No. 1 2 3 4 5 6 TY7925 TY8352 C1623 C1523 C1540 PB8977 Ref. Description Qty FLANGE FLANGE CAPSCREW - 1/2" - 13NC X 3 3/4" NUT - 1/2" LOCKWASHER - 1/2" VALVE ASSEMBLY 40166 1 1 4 4 4 1 Page 368 AFE48-U P.D. MORENCI 17 18 4 1 5 9 6 10 11 2 12 13 3 7 14 8 15 16 5 4 Ref. 60050 Page 370 AFE48-U P.D. MORENCI BRAKE AUXILIARY ACCUMULATOR ASSM (EC3328) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ref. Part No. TZ0459 VM0313 VM0319 WA2988 R1073 TZ0452 TJ1304 PB6708 WA0265 WA1265 EC2252 PB2194 TR9993 TD7179 WA0052 TF1144 VD5076 TV1294 VF4084 C0312 TY5888 VM0314 60050 Description Qty HOUSING PLUG - O-RING PLUG - O-RING PLATE, WARNING SCREW, DRIVE - #6 PISTON SEAL, T-RING BEARING SEAL, O-RING RING, BACK-UP GLAND VALVE, CHARGING CAP CORE, VALVE O-RING, VALVE STEM O-RING, HOUSING GASKET GUARD CAPSCREW - 3/8" - 16NC X 1" LOCKWASHER - 3/8" DECAL, WARNING PLUG, O-RING 1 1 1 1 4 1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 Page 370 AFE48-U P.D. MORENCI 1 2 3 4 5 Ref. 60070 Page 372 AFE48-U P.D. MORENCI HI-PRESSURE FILTER (PB9030) Item Part No. 1 2 3 4 5 BF3082 BF3075 BF3077 BF3078 BF3079 BF3076 NS Ref. Description Qty INDICATOR, ELECTRICAL HEAD ASSEMBLY (1) ELEMENT O-RING BOWL INDICATOR, BYPASS NOTE: (1) NOT SERVICED SEPARATELY. 60070 1 1 1 1 1 1 Page 372 AFE48-U P.D. MORENCI OPTIONS & MISCELLANEOUS GROUP Description AUTOMATIC LUBE SYSTEM AUTOMATIC LUBE SYSTEM - 1 LUBE PUMP ASSEMBLY (LA0596) AUTOMATIC LUBE SYSTEM - 2 CHARGING MANIFOLD ASSEMBLY (EB1759) TOOL GROUP - DOMESTIC SERVICE CENTER - L.H. SERVICE PLATFORM/AIR CLEANER MIRROR EXTENSION W/WIDE BODY HOT START INSTALLATION Ref. TOC-O Qty Page 1 1 1 1 1 1 1 1 1 1 374 376 378 382 384 386 388 390 392 394 Page 373 AFE48-U P.D. MORENCI 23 22 1 15 16 18 2 29 6 5 24 27 4 3 3 2 25 26 28 4 6 5 5 7 4 33 6 3 15 33 21 6 13 15 13 14 15 8 7 14 19 10 15 11 12 16 15 14 13 9 30 31 32 20 6 5 13 14 15 16 3 4 6 5 3 5 5 4 3 3 6 5 6 6 17 18 Ref. 60230 Page 374 AFE48-U P.D. MORENCI AUTOMATIC LUBE SYSTEM Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 NS NS VZ0598 HA1438 VN9907 MM0642 MM0470 MM0177 TF6925 HA2965 ED8735 HA6448 WB0403 HA7288 CD3705 C1231 WB0252 VD4661 WB0281 HA0570 WB0255 TC6058 WB0454 TA4410 VW7990 C5770 MM0609 MM0471 HA5769 HA5564 WB0262 WB1058 WB0576 VN9908 HA0994 Ref. 60230 Description Qty TYRAP HOSE CLAMP WELD STUD - M8 X 2.5 LOCKWASHER - M8 NUT - M8 CLAMP HOSE SPACER HOSE FITTING, UNION HOSE NIPPLE, LONG COUPLING, PIPE FITTING - 90 DEG HOSE FITTING - 45 DEG HOSE FITTING - 90 DEG CLAMP ADAPTOR INJECTOR ASSEMBLY (1) CAP, INJECTOR PLUG CAPSCREW - M10 X 1.50 X 45 LOCKWASHER - M10 HOSE - L.H. HOSE - R.H. FITTING - 90 DEG REDUCER, O-RING FITTING, O-RING CLAMP HOSE NOTE: (1) ORDER VS1974 INJECTOR ASSEMBLY FOR FIELD REPLACEMENT. 15 2 28 18 32 32 5 1 2 1 1 1 4 4 14 4 2 2 1 10 2 2 3 2 4 4 1 1 2 1 1 2 2 Page 374 AFE48-U P.D. MORENCI 4 1 3 1 8 2 2 2 10 5 9 7 6 24 11 22 4 12 13 25 4 28 27 26 21 3 6 18 17 20 19 23 29 3 16 15 Ref. 60141 14 Page 376 AFE48-U P.D. MORENCI AUTOMATIC LUBE SYSTEM - 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Ref. Part No. TC6058 TF6925 HA7480 HA3098 HA5564 HA7285 WB0418 WB0391 HA7288 HA5769 LA0543 WB0459 WB0457 EF7814 C1540 VC1387 TB3802 C0312 C1604 C1521 WB0466 WB0581 WB1058 PB6410 EF9688 VC6036 WA2742 PC0041 WB0576 60141 Description Qty CLAMP CLAMP HOSE HOSE HOSE HOSE FITTING, TEE FITTING, TEE HOSE HOSE PUMP, AUTOMATIC LUBE FITTING, ADAPTOR FITTING, ADAPTOR MOUNT, AUTO LUBE ASSEMBLY LOCKWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1" STRAP LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 1/2" NUT - 3/8" FITTING, ADAPTOR FITTING, ADAPTOR ADAPTOR, REDUCER INDICATOR, LEVEL HARNESS BUSHING, PIPE FITTING, TEE SWITCH, PRESSURE ADAPTOR, FITTING 2 3 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 2 2 2 1 1 1 1 1 1 1 1 1 Page 376 AFE48-U P.D. MORENCI 1 2 59 9 28 29 51 11 52 14 13 3 12 53 30 54 31 55 4 56 11 57 32 5 6 7 8 9 10 58 33 15 39 17 16 40 18 27 26 25 60 24 39 18 34 40 19 35 43 36 44 41 20 23 22 42 45 37 46 18 17 21 47 38 48 49 50 Ref. 60148 Page 378 AFE48-U P.D. MORENCI LUBE PUMP ASSEMBLY (LA0596) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 NS NS LA0629 LA0630 LA1219 LA1222 LA1203 LA1206 LA1215 LA1220 PB9784 LA0555 LA0626 LA0631 LA0554 LA1225 LA0551 LA1216 LA1208 LA1211 LA1223 LA1218 LA1221 LA1217 LA1224 LA1207 LA1212 LA0624 LA0625 LA1189 LA1190 LA1202 LA1201 LA1194 LA1199 LA1193 LA1192 LA1191 LA1200 LA1210 LA1209 LA0906 LA0662 LA0899 LA0900 LA1195 LA0903 LA0902 LA0904 LA0905 LA0901 LA1214 LA1196 LA1205 LA0907 LA0908 LA1197 LA0909 LA0910 LA1204 LA1198 LA1213 Ref. Description Qty HOSE HOSE GASKET ADAPTOR WASHER CAPSCREW COVER ASSEMBLY LABEL CONNECTOR, SOLENOID SOLENOID, SV1 (3 WAY VALVE) COIL, SOLENOID VALVE, PRESSURE REDUCING SOLENOID, SV2 (4 WAY VALVE) NUT CYLINDER, HYDRAULIC PLATE, MOUNTING CAPSCREW LOCKWASHER CAPSCREW NUT, COUPLING PUMP ASSEMBLY ROD, TIE ORIFICE ASSEMBLY CAPSCREW LOCKWASHER VALVE, PRESSURE REGULATOR GUAGE, PRESSURE PISTON, BOLT ROD, PISTON BODY, OUTER GASKET CONNECTOR, PISTON ROD GASKET STUD, COUPLING NUT, COUPLING ADAPTOR, PLUNGER GASKET BUSHING, EXTENSION STOP, BALL BALL, STEEL GASKET, CHECK VALVE SEAT, CHECK VALVE ROD, PLUNGER CHECK STOP PACKING BUSHING SEAT, CHECK VALVE SEAT, CHECK VALVE PLUNGER TUBE, PRIMING NUT, GLAND WASHER PACKING GASKET SPACER O-RING U-CAP WASHER ADAPTOR ADAPTOR NOTE: NS = NOT SHOWN PB9709 TIMER, MOUNTED ON SV2 SOLENOID 60148 1 1 2 2 2 2 1 1 2 1 2 1 1 2 1 1 8 12 4 1 1 4 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 378 AFE48-U P.D. MORENCI 5 6 7 8 9 2 4 10 11 12 13 3 2 14 1 21 15 15 16 16 17 17 18 18 19 19 20 16 19 23 22 17 32 17 22 23 26 27 25 24 25 24 25 26 27 27 26 15 7 7 15 29 30 30 29 20 23 23 16 26 25 28 27 16 25 26 7 27 28 30 29 7 16 29 30 31 Ref. 60058 2 3 Page 382 AFE48-U P.D. MORENCI AUTOMATIC LUBE SYSTEM - 2 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Ref. Part No. WB0262 MM0471 MM0606 HA6448 TA4411 TB8803 WB0252 VW7989 VW7990 MM0461 MM0611 MM0178 EG0582 C5770 HA0197 HA1413 VD4661 HA1438 HA2965 HA0570 HA6448 HC1580 WB0281 VN9907 MM0642 MM0470 MM0177 TC6058 DC5608 C1231 EG0583 VN9913 60058 Description Qty FITTING - 90 DEG LOCKWASHER - M10 CAPSCREW - M10 X 1.50 X 30 HOSE INJECTOR ASSEMBLY (1) NIPPLE, CLOSE FITTING - 90 DEG INJECTOR ASSEMBLY (1) CAP, INJECTOR FLAT WASHER - M10 CAPSCREW - M10 X 1.50 X 60 NUT - M10 PLATE, MOUNTING PLUG HOSE HOSE HOSE HOSE HOSE HOSE HOSE BUSHING, PIPE FITTING - 45 DEG CLAMP WELD STUD - M8 X 25 LOCKWASHER - M8 NUT - M8 CLAMP NIPPLE, CLOSE COUPLING, PIPE PLATE COVE CLAMP 1 12 6 1 1 2 18 2 13 6 6 6 1 1 2 3 2 2 3 1 1 2 4 4 8 6 6 2 4 4 1 2 Page 382 AFE48-U P.D. MORENCI 7 9 10 13 12 11 16 18 7 10 7 15 14 9 13 7 12 10 17 4 5 9 3 4 7 5 6 1 2 9 8 8 Ref. 30333 Page 384 AFE48-U P.D. MORENCI CHARGING MANIFOLD ASSEMBLY (EB1759) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ref. Part No. EB1756 SD5215 PB7883 PB7869 PB7870 WA1724 PB7871 VM0313 PB7872 TF5190 HA5694 WA2594 VC5227 WA3081 EB1757 PB5866 SS0189 TF5194 30333 Description Qty MANIFOLD, CONTROL SET SCREW VALVE, NEEDLE GAUGE, PRESSURE GAUGE, PRESSURE UNION COUPLING, FEMALE - QUICK DISCONNECT PLUG, O-RING COUPLING, MALE - QUICK DISCONNECT FITTING, TUBE CONNECTOR HOSE - STRUCTURE FITTING CONNECTION, VALVE FITTING, SPECIAL FITTING REGULATOR, NITROGEN ADAPTOR O-RING 1 2 3 1 1 1 5 4 6 3 3 2 2 1 1 1 1 1 Page 384 AFE48-U P.D. MORENCI 1 2 3 4 6 5 8 Ref. 60137 7 9 Page 386 AFE48-U P.D. MORENCI TOOL GROUP - DOMESTIC Item 1 2 3 4 5 6 7 8 9 Ref. Part No. ED8703 EF4875 EF4873 PB7624 SP5874 ED2364 C1645 C1542 EF9160 EF9302 EB1723 EF9301 WA0010 TL3995 EB4813 SV9812 PB8326 TZ2733 TZ2734 PB4684 PB9067 60137 Description Qty TOOL, SLEEVE ALIGNMENT - 2.750 ROLLER ASSEMBLY BRACKET, ROLLER BEARING RING, RETAINER (BEARING) RING, RETAINER (ROLLER RING) CAPSCREW - 3/4" - 10NC X 2 1/4" LOCKWASHER - 3/4" HARNESS (PAYLOAD METER DOWNLOAD) WEAR INDICATOR ASSEMBLY CAP, INDICATOR PIN, WEAR INDICATOR O-RING, WEAR INDICATOR PIN O-RING, INDICATOR CAP HOUSING O-RING, HOUSING WRENCH, OFFSET - 1 7/16" HANDLE, TUBULAR ADAPTOR, TORQUE - 3/4" COUPLING, HYDRAULIC BATTERY JUMPER CONNECTOR ASSEMBLY 1 2 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 2 2 Page 386 AFE48-U P.D. MORENCI 5 2 3 4 9 12 16 37 1 2 12 16 14 37 38 8 12 16 15 17 27 26 30 29 28 6 19 20 25 24 21 18 23 22 7 10 12 11 9 5 6 8 8 13 39 35 36 31 1 32 33 34 Ref. 60210 Page 388 AFE48-U P.D. MORENCI SERVICE CENTER - L.H. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Ref. Part No. HA0622 WB0265 ED9901 PB9858 HA2363 VC5169 TG7045 HA7511 TR9441 WB0997 MM0024 MM0178 WB0473 EG3056 MM0047 MM0461 MM0471 EG3059 WB0947 PB9212 TZ0800 C5771 TM2379 WB0948 PB9213 WB0945 PB9211 D118265 TR4065 VD4460 WB0538 WB0600 WB0369 WB0364 WB0292 WB0543 MM0648 TR3662 WB0377 60210 Description Qty HOSE FITTING - 90 DEG O-RING ADAPTOR HOSE HOSE ADAPTOR HOSE CLAMP CLAMP CAPSCREW - M10 X 1.50 X 16 NUT - M10 ADAPTOR MOUNTING CAPSCREW - M10 X 1.50 X 30 FLAT WASHER - M10 LOCKWASHER - M10 BOX, SERVICE CENTER FITTING, BULKHEAD ENGINE OIL RECEIVER ASSEMBLY DECAL PLUG DECAL FITTING, BULKHEAD HYDRAULIC OIL RECEIVER ASSEMBLY FITTING, BULKHEAD RADIATOR COOLANT RECEIVER ASSEMBLY HOOK RUBBER CAPSCREW - 1/4" - 20NC X 1 3/4" LOCKNUT - 1/4" FITTING, O-RING - 45 DEG FITTING, O-RING ADAPTOR FITTING - 45 DEG FITTING, ADAPATOR - STRUCTURE FITTING - 45 DEG FITTING - 45 DEG WELD STUD - M10 CLAMP FITTING - 90 DEG 1 2 1 1 1 1 1 1 4 1 1 11 1 1 4 15 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 2 1 Page 388 AFE48-U P.D. MORENCI 8 7 6 1 6 5 1 4 4 3 3 1 1 2 2 Ref. 60178 Page 390 AFE48-U P.D. MORENCI SERVICE PLATFORM/AIR CLEANER Item Part No. 1 2 3 4 5 6 7 8 EG8745 EG8747 EG8746 EG8748 VC1387 TR5445 TR6008 VC6500 Ref. Description Qty STEP PAD, TAPPED BAR HANDRAIL CAPSCREW, 1/2" - 13NC X 1" LOCKWASHER, 1/2" FLATWASHER, 1/2" CAPSCREW, 1/2" - 13NC X 2" 60178 2 2 2 2 8 12 4 4 Page 390 AFE48-U P.D. MORENCI 5 4 3 1 6 7 8 9 10 2 7 11 12 14 13 15 16 17 25 24 23 22 21 20 11 18 19 Ref. 60179 Page 392 AFE48-U P.D. MORENCI MIRROR EXTENSION W/WIDE BODY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Ref. Part No. EG9107 TJ6977 MM0607 MM0461 MM0471 TZ2083 C1605 C0312 WA4726 C1521 HE5611 EG9108 ED6111 EG9109 MM0617 MM0472 MM0462 C1605 ED6011 EB4395 TJ6978 EG8054 MM0593 MM0460 MM0470 60179 Description Qty BRACE GUSSET CAPSCREW, M10 X 1.50 X 35 FLATWASHER, M10 LOCKWASHER, M10 MOUNT, MIRROR - L.H. CAPSCREW, 3/8" - 16NC X 1 3/4" LOCKWASHER, 3/8" FLATWASHER, 3/8" (HARDENED) NUT, 3/8" NUT - 3/8" (LOCK) BRACE PAD, TAPPED BRACKET CAPSCREW, M12 X 1.75 X 25 LOCKWASHER, M12 FLATWASHER, M12 CAPSCREW, 3/8" - 16NC X 1 3/4" TUBE BRACE BRACKET MOUNT, MIRROR - R.H. CAPSCREW, M8 X 1.25 X 20 FLATWASHER, M8 LOCKWASHER, M8 1 1 4 4 4 1 6 4 4 4 4 1 1 1 2 2 2 2 1 1 1 1 12 12 12 Page 392 AFE48-U P.D. MORENCI 38 40 37 38 39 1 39 41 25 24 21 22 5 27 31 32 7 8 10 11 26 2 35 36 33 31 34 32 1 44 43 26 2 45 3 7 6 5 2 42 25 42 5 7 24 15 23 9 10 8 5 7 8 Ref. 46 4 60224 19 18 9 20 10 21 15 14 16 15 23 19 14 17 12 13 6 15 15 28 16 29 30 22 Page 394 AFE48-U P.D. MORENCI HOT START INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Ref. Part No. HA0443 EG6223 TC1565 VH9969 C1547 C0312 C1521 TC6058 C5751 SD4572 C1602 WB0378 WB0387 PB2306 WA0020 WB0474 VY7622 EF9899 EF9900 EG6211 H8136 C5774 WB0274 HA3118 HA5735 EG6221 EG6222 PB1642 TZ1170 C1601 VZ1368 VZ1369 VZ1243 VM5588 EG1974 EG1960 PB4110 WA3367 HD6007 SG7707 EG1958 EB7417 EB7418 TA2685 WB1115 WB0365 WB0370 WB1114 PB9390 EG1966 WA0192 VY8331 C1546 C5780 60224 Description Qty HOSE HARNESS, RECEPTACLE FRONT BUMPER TO J. BOX CLAMP STUD, WELD - 3/8" - 16NC X 3/4" FLAT WASHER LOCKWASHER, 3/8" NUT, 3/8" CLAMP CAPSCREW, 3/8" - 16NC X 2 1/2" NUT, JAM CAPSCREW, 3/8" - 16NC X 1" FITTING, 90 DEG FITTING, TEE VALVE, SHUT-OFF O-RING ADAPTOR HOSE ASSEMBLY, HEATER/ COOLANT THERMOSTAT MOUNT, PLATE CAPSCREW, 1/4" - 20NC X 1/2" LOCKWASHER, 1/4" FITTING, 90 DEG HOSE HOSE HARNESS, HEATER/COOLANT HARNESS, HEATER/OIL PLUG, FEMALE PLATE, MOUNTING CAPSCREW, 3/8" - 16NC X 3/4" GRIP, CORD - STRAIGHT NUT, LOCKING GRIP, CORD - STRAIGHT NUT, LOCKING ASSEMBLY, BOX BOX BOARD, TERMINAL NUT MACHINE SCREW, #10 LOCKWASHER, #10 STRIP CIRCUIT I.D. BAR, BUS BAR, BUS PLUG, BUTTON ADAPTOR, METRIC TO INCH FITTING, ADAPTOR STRAIGHT FITTING, 45 DEG FITTING, 90 DEG ADAPTOR, METRIC TO INCH ASSEMBLY, HEATER, OIL STUD, WELD - 1/4" - 20NC X 3/4" CLAMP FLAT WASHER, 1/4" NUT, 1/4" 1 1 12 12 18 12 16 7 4 6 2 1 1 2 12 2 1 2 2 2 12 12 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 10 2 2 1 2 1 3 1 2 2 1 1 2 3 4 4 3 Page 394 AFE48-U P.D. MORENCI CONTROL GROUP Description CONTROL CABINET (FRONT & TOP VIEW) CONTROL CABINET (LEFT SIDE) CONTROL CABINET (RIGHT SIDE & REAR VIEW) CONTROL CABINET - CONTACTOR BOX CONTACTOR - R.P. (GE0168) CONTACTOR - G.F. (TV3419) INTERLOCK SWITCH (VE3530) RELAY (VG7043) CONTROL CABINET (INSIDE TOP LEFT FRONT) RECTIFIER PANEL (PB6489) DIODE/HEAT SINK ASSEMBLY CONTROL CABINET (INSIDE LOWER LEFT FRONT) CONTROL CABINET (INSIDE TOP RIGHT FRONT) CONTROL PANEL - P.S.C. (GE0339) FAULT DETECTION PANEL (VE6113) BATTERY FILTER PANEL (BLFP) (BF3903) CONTROL CABINET (INSIDE LOWER RIGHT FRONT) CONTROL CABINET - INVERTER CONTROL CABINET (TOP LEFT VIEW) VOLTAGE MEASURING MODULE (VWM) (VE6118) CONTROL CABINET (TOP RIGHT VIEW) ALTERNATOR EXCITOR (A.F.S.E.) (PB8838) ALTERNATOR EXCITOR (A.F.S.E.) - 1 (PB8838) AFSE PANEL COVER ASSEMBLY (VE5132) TERMINAL BOARDS HARDWARE, DECAL & MISCELLANEOUS Ref. TOC-P Qty Page 1 1 1 1 1 1 1 1 398 400 402 404 406 410 414 416 418 422 424 426 428 430 432 434 436 438 440 444 446 448 450 452 454 456 Page 397 1 1 1 1 1 1 1 1 1 AFE48-U P.D. MORENCI 21 20 5 18 19 5 5 7 23 7 24 33 34 35 32 5 7 25 5 6 7 33 34 17 26 27 28 5 5 7 16 7 12 21 20 5 18 5 7 16 11 5 7 12 5 11 5 6 7 5 2 3 4 5 17 26 27 1 28 26 27 28 19 29 30 5 31 15 14 13 Ref. 64113 5 22 5 5 8 9 10 22 Page 398 AFE48-U P.D. MORENCI CONTROL CABINET (FRONT & TOP VIEW) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 NS Ref. Part No. GE0276 BF3887 BF3888 VE3035 BF3894 GE0265 GE0275 BF3887 BF3888 BF3893 GE0272 BF3887 BF3888 BF3892 GE0268 BF4429 GE0270 GE0271 GE0296 GE0262 GE0264 GE0266 BF4418 BF3890 BF3891 VE4739 VE4516 VE4687 VE4349 VE5762 VE4696 VE5013 Description Qty LATCH ASSEMBLY (1) DOOR - R.H. GASKET, DOOR GASKET, DOOR PYTHON - NO.1062 COVER ASSEMBLY GASKET DOOR, CENTER GASKET, DOOR GASKET, DOOR SPACER (1) COVER ASSEMBLY DOOR, L.H. GASKET, DOOR GASKET, DOOR COVER ASSEMBLY LATCH ASSEMBLY (1) DOOR ASSEMBLY STEP ASSEMBLY GASKET GASKET GASKET COVER COVER COVER SCREW, MACHINE FLAT WASHER LOCKWASHER CAPSCREW FLAT WASHER LOCKWASHER CAPSCREW FLAT WASHER LOCKWASHER NUT NOTE: (1) NOT SERVICED SEPARATELY. 6 1 2 2 64113 uom AS REQUIRED 1 AS REQUIRED 1 2 2 8 1 1 2 2 1 2 1 1 2 2 2 1 1 1 14 14 14 4 4 4 AS REQUIRED AS REQUIRED AS REQUIRED 7 Page 398 AFE48-U P.D. MORENCI 12 6 5 4 8 7 3 2 1 9 10 11 Ref. 64114 Page 400 AFE48-U P.D. MORENCI CONTROL CABINET (LEFT SIDE) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 VE3035 GE0265 GE0267 GE0260 BF3885 BF3895 GE0293 GE0294 VE4349 VE5762 VE4696 BF4304 Ref. Description PYTHON - NO.2062 GASKET COVER COVER, SYSTEM CONTROL HINGE GASKET SCREW, COVER RETAINER, SCREW CAPSCREW FLAT WASHER LOCKWASHER RAIL, DRIP 64114 Qty uom AS REQUIRED AS REQUIRED 1 1 1 AS REQUIRED 2 2 16 16 16 1 Page 400 AFE48-U P.D. MORENCI 14 13 12 12 12 11 6 6 6 10 23 22 21 10 10 9 23 22 21 19 16 12 6 15 12 6 25 23 22 6 5 25 23 22 6 12 17 25 23 22 20 1 6 12 18 2 3 24 1 2 3 24 6 7 8 4 23 22 21 Ref. 64115 Page 402 AFE48-U P.D. MORENCI CONTROL CABINET (RIGHT SIDE & REAR VIEW) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 GE0268 BF4418 BF3890 GE0270 GE0271 VE3035 GE0289 GE0265 GE0284 GE0281 GE0280 GE0265 GE0279 GE0278 GE0285 GE0286 GE0287 GE0288 GE0282 GE0283 VE4349 VE5762 VE4696 BF3891 TR4731 Ref. Description DOOR ASSEMBLY SCREW, MACHINE FLAT WASHER GASKET, DOOR GASKET, DOOR PYTHON - NO.1062 COVER ASSEMBLY GASKET COVER, REAR COVER, EXHAUST COVER, EXHAUST GASKET COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST COVER, EXHAUST CAPSCREW - 5/16" - 18NC X 7/8" WASHER - 5/16" LOCKWASHER - 5/16" LOCKWASHER CAPSCREW 64115 Qty uom 1 2 2 2 2 AS REQUIRED 1 AS REQUIRED 1 4 1 AS REQUIRED 1 1 1 1 1 1 2 1 AS REQUIRED AS REQUIRED AS REQUIRED 2 5 Page 402 AFE48-U P.D. MORENCI 34 33 32 18 17 16 13 14 33 34 12 32 23 24 25 26 8 7 33 19 34 9 10 11 32 35 36 37 2 5 6 12 22 20 35 36 19 32 34 6 15 37 3 4 12 33 25 27 28 26 35 36 2 21 Ref. 64116 2 35 29 14 36 30 25 37 31 26 24 37 1 Page 404 AFE48-U P.D. MORENCI CONTROL CABINET - CONTACTOR BOX Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PB5230 PB4255 VG7043 AK8304 VJ8837 GE0219 GE0152 VJ9059 PB5593 TV3419 VE3530 BF4223 GE0191 GE0203 GE0217 GE0210 GE0194 GE0167 GE0168 VE3530 GE0218 GE0220 GE0224 BF3904 BF4227 VE5762 VE4696 VE5013 VE4648 BF0699 VE4519 VE4699 VE4698 VE4515 VE4687 TC1233 VE4655 VC1390 SF2755 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Ref. Description RESISTOR, THYRITE MODULE, SUPPRESSION RELAY - (GFR & CPR) (SEE INDEX) MODULE, CPR DIODE ADAPTOR, MOUNTING SUPPORT, MODULE PANEL, RESISTOR RESISTOR CONTACTOR CONTACTOR INTERLOCK CAPSCREW, INSULATED/NUT & FLAT WASHER (SPECIAL) BAR, BUS - INSULATED INSULATOR ASSEMBLY - 3 7/8" LEM BRACKET ASSEMBLY SENSOR MODULE BUS BAR INSULATED ASSEMBLY CONTACTOR / INTERLOCK ASSEMBLY ASSEMBLY, CONTACTOR (SEE INDEX) ASSEMBLY, INTERLOCK (SEE INDEX) INSULATOR SUPPORT, MODULE GROMMET SHIELD, INSULATION WASHER FLAT WASHER LOCKWASHER NUT WASHER CAPSCREW FLAT WASHER LOCKWASHER NUT FLAT WASHER LOCKWASHER NUT FLAT WASHER LOCKWASHER NUT 64116 Qty uom 1 6 2 1 1 4 1 2 1 1 1 8 1 2 1 1 1 3 3 3 4 3 2 4 2 Page 416 406 414 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 12 2 2 2 11 11 11 26 26 26 Page 404 AFE48-U P.D. MORENCI 42 45 39 43 29 38 20 46 40 41 44 24 37 17 28 21 19 17 1 22 36 18 12 47 11 13 23 31 32 16 30 14 2 15 25 25 35 35 26 26 27 Ref. 64039 4 3 9 5 33 8 7 6 10 34 Page 406 AFE48-U P.D. MORENCI CONTACTOR - R.P. (GE0168) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 VS8925 VS9808 VJ9134 GE0349 VE5759 VS9034 BF1890 C5747 VE4076 VS9172 VS9171 VS9209 VS8285 VE5761 VS9175 VM0253 VE1183 VE5223 VS7132 VE2250 VE2249 VS9212 VJ8979 VJ1124 VJ8710 BF1891 BF1892 VS7830 BF1893 VE2248 GE0350 VE3288 VE0252 BF1896 BF0705 VJ7860 VJ9150 GE0351 GE0352 GE0353 GE0354 GE0355 GE0356 GE0357 VD6089 BF1895 GE0361 VM0250 41 42 43 44 45 46 47 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Ref. VS6881 VE5762 DF3445 VE5771 DC3584 VE4696 SF2755 VE4347 GE0358 GE0359 GE0360 VE7202 VE5762 GE0362 Description FRAME, MAGNET CORE CAPSCREW - 3/8" - 16NC X 3/4" WITH LOCKWASHER FRAME, SPRING BRACKET SPRING, WITH PLUG SCREW, ADJUSTING ARMATURE ASSEMBLY CAPSCREW - 5/16" - 18NC X 3/4" WITH LOCKWASHER SPRING, ARCING HORN PIN CLAMP MACHINE SCREW - #10 - 32NC X 1/2" WITH LOCKWASHER ARM, CONTACT PIN, COTTER SEAT, SPRING SPRING TIP, CONTACT HORN, ARC SHIELD CAPSCREW - 5/16" - 18NC X 2 1/4" CAPSCREW - 5/16" - 18NC X 2" CAPSCREW - 3/8" - 16NC X 1 1/4" CLAMP SUPPORT, COIL FLANGE, INSULATION FLANGE, CORE CORE SPACER SUPPORT SHIM SHUNT PLATE, LOCKING WASHER, SPRING TUBE, INSULATION MACHINE SCREW - # 10 - 32NC X 1 1/4" CAPSCREW - 5/16" - 18NC X 1/2" CAPSCREW - 1/4" - 20NC X 3 1/2" CHUTE, ARC POLE, PIECE - R.H. POLE, PIECE - L.H. PIN CHUTE, ARC - R.H. SIDE CHUTE, ARC - L.H. SIDE SUPPORT, ARC CHUTE CAPSCREW - 1/4" - 20NC X 3" (ZINC PLATED) CAPSCREW - 1/4" - 20NC X 3 1/4" SCREW COIL ASSEMBLY NOTE: NS = (NOT SHOWN) FLAT WASHER - 5/16" (BRASS) FLAT WASHER - 5/16" (NARROW) FLAT WASHER - 1/4" FLAT WASHER - #10 (EXTERNAL TOOTH) FLAT WASHER - 1/4" FLAT WASHER - 5/16" NUT - #10 NUT - 1/4" FILLER PIECE CEMET ADHESIVE FLAT WASHER - 1/4" (NARROW) FLAT WASHER - 5/16" (NARROW) NUT - 1/4" (SPECIAL) 64039 Qty uom 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 1 2 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 4 2 1 1 2 8 2 1 7 9 1 3 2 AS REQUIRED AS REQUIRED 8 2 6 Page 406 AFE48-U P.D. MORENCI CONTACTOR - R.P. (GE0168) Item Part No. NS VE5013 Ref. Description NUT - 5/16" (SPECIAL) 64039 Qty uom 1 Page 406 AFE48-U P.D. MORENCI 62 61 56 55 35 45 38 60 37 59 49 2 32 48 36 46 57 44 40 41 58 34 33 29 31 32 28 25 39 26 42 27 47 14 25 24 28 54 30 43 17 19 16 64 15 53 18 4 50 51 63 11 21 3 20 23 52 22 5 13 7 12 14 10 6 8 9 1 Ref. 64097 Page 410 AFE48-U P.D. MORENCI CONTACTOR - G.F. (TV3419) Item Part No. 1 2 3 4 5 6 TV3419 VS8893 VS9207 VS8939 VS9318 C5746 C5774 VE5759 SD4235 SF2755 VS9034 BF1890 R3869 C1538 VS8971 VM0276 VS9172 VS9171 VS6881 VS9209 VE5760 VJ0819 VM0252 VE5761 VS9175 VM0228 VJ7860 120386 VE4696 VS9285 VS9173 VM0293 TR8320 DC3101 VS9071 VS9072 VE5763 VS8897 VS8897 VS8898 VS8903 VE5764 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Ref. VS8895 VS8894 VS8899 H6820 C1538 C1603 C0312 VE5765 VS9049 VE5766 VJ9158 H2648 VS6662 VE4604 VE2248 VE3288 VE5767 VE5768 VE5769 VS8275 Description Qty CONTACTOR BASE SCREW WITH LOCKWASHER, #8-36, 1/2" LONG FRAME, MAGNET STOP SCREW, 1/4"-20, 3/4" LONG LOCKWASHER, 1/4" SPRING WITH PLUG LOCKWASHER, 1/4" (INTERNAL TOOTH) NUT, HEX, NO 10-32 CALIBRATING SCREW, #10-32, 2 7/16" LONG ARMATURE ASSEMBLY SCREW, 5/16"-18, 5/8" LONG LOCKWASHER, 5/16" HORN WITH SPRING SHUNT, FLEXIBLE PIN, 5/16" DIAMETER, 2 7/8" LONG, STN STL CLAMP WASHER, 5/16", BRASS SCREW WITH LOCKWASHER, #10-32, 1/2" LONG ARM BUSHING, PLAIN, 0.3135" ID, BRONZE SPRING COTTER PIN, 3/32" DIAMETER, 1/2" LONG SEAT, SPRING ARCING HORN SCREW, HEX SOC HD, 5/16"-18, 1 1/4" LONG WASHER, 5/16" (NARROW) LOCKWASHER, 5/16" CONTACTOR TIP ARCING HORN BLOWOUT COIL WITH STATIONARY CONTACT SUPPORT SCREW, SL FIL HD, #10-32, 1/2" LONG LOCKWASHER, #10 POLE PIECE POLE PIECE SCREW, SL FIL HD, #10-32, 3" LONG, BRASS INSULATION TUBE, 0.546" LONG INSULATION TUBE, 0.546" LONG INSULATION TUBE, 2.230" LONG SHIELD, 0.060" THICK INSULATION TUBE, 2.227" LONG NOT USED THIS APPLICATION CORE, BLOWOUT COIL CORE, MAGNET INSULATION, 2 1/4" LONG SCREW, 5/16"-18, 1 1/4" LONG LOCKWASHER, 5/16" SCREW, 3/8"-16, 1 1/4" LONG LOCKWASHER, 3/8" SCREW, SL RD HEAD, #8-15, 1 1/4" LONG SHIELD SCREW, SL FL HEAD, #6-20, 3/8" LONG SCREW, #10-32, 3/8" LONG LOCKWASHER, #10 WASHER, #10 (NARROW) WASHER, #8 SHIM, 0.035" THICK LOCKING PLATE ARC CHUTE SIDE, ARC CHUTE SIDE, ARC CHUTE PIN 64097 1 1 1 1 1 2 2 1 1 2 1 1 2 2 1 1 1 2 2 4 1 2 1 1 1 1 2 6 2 2 1 1 2 3 1 1 1 2 1 1 2 1 2 1 1 1 4 4 1 1 1 1 2 4 4 4 1 1 1 1 1 1 2 Page 410 AFE48-U P.D. MORENCI CONTACTOR - G.F. (TV3419) Item Part No. 59 60 61 62 63 64 VE5770 VE4600 VS6662 SF2755 VM0186 VE0252 Ref. Description Qty SCREW, SL HEX HD, #10-32, 1/4" LONG WASHER, #10 (NARROW) LOCKWASHER, #10 NUT, HEX, #10-32 COIL, OPERATING SPRING WASHER, 1.40 ID, ZINC PL 64097 4 8 4 4 1 1 Page 410 AFE48-U P.D. MORENCI 10 9 5 8 14 15 16 3 20 6 7 2 17 18 19 11 21 22 23 23 22 21 23 22 21 13 12 24 20 1 20 4 2 Ref. 64035 Page 414 AFE48-U P.D. MORENCI INTERLOCK SWITCH (VE3530) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NS NS VE3530 INTERLOCK ASSEMBLY BOX (1) VE1142 PIN (2) VE1142 PIN (2) VE3616 ARM ASSEMBLY VE0735 SPRING VE5751 MACHINE SCREW - #4 - 40NC X 5/8" VE4908 LOCKWASHER - #4 VE4909 NUT VE1143 SPRING VE4405 STUD ASSEMBLY VE4406 STUD ASSEMBLY VE5752 STUD, TAPPED VE5753 MACHINE SCREW - #4 - 40NC X 1/4" VE4908 LOCKWASHER - #4 VE4907 FLAT WASHER - #4 BF0020 MACHINE SCREW - #6 - 32NC X 5/8" (THREAD CUTTING) TR5445 LOCKWASHER - #6 HE5125 FLAT WASHER - #6 VE5757 ARM OUTER ASSEMBLY SF2755 NUT - #10 - 32 VC1390 LOCKWASHER - #10 VS6662 FLAT WASHER - #10 BF3174 COVER NOTE: (1) NOT SERVICED SEPARATELY. (2) COME IN PACKETS OF 50 COUNT. Ref. 64035 Description Qty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 1 3 3 3 1 Page 414 AFE48-U P.D. MORENCI 1 31 2 25 30 6 7 18 5 23 4 24 13 16 15 10 14 21 20 19 11 12 22 16 15 10 17 27 9 8 28 26 3 29 Ref. 64037 Page 416 AFE48-U P.D. MORENCI RELAY (VG7043) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 VG7043 RELAY ASSEMBLY VS8980 CORE VS9161 CLAMP VP9576 ARMATURE ASSEMBLY VS9254 ARMATURE VM0251 CONTACT, FINGER VM0240 SPRING VS9224 BRACKET VM0241 SPRING VE4660 LOCKWASHER - #10 VP9587 FINGER VS9255 BASE VM0251 CONTACT, FINGER VM0240 SPRING VZ2158 FLAT WASHER - #10 (ZINC PLATED) SF2755 NUT - #10 (ZINC PLATED) VS9223 SUPPORT VM0226 CONTACT VZ2158 FLAT WASHER - #10 (ZINC PLATED) VE4660 LOCKWASHER - #10 SF2755 NUT - #10 (ZINC PLATED) VJ9235 MACHINE SCREW - #10 - 32NC X 7/8" VS9284 FRAME VM0227 CONTACT VJ9163 WASHER, SPRING VJ9159 MACHINE SCREW - #10 - 32NC X 3/8" (WITH WASHER) VS9208 MACHINE SCREW - #10 - 32NC X 3/8" (WITH LOCKWASHER) VP9593 MACHINE SCREW WITH WASHER VJ9162 MACHINE SCREW - 1/4" - 20NC X 3/4" (WITH WASHER) VE4816 CAPSCREW - 5/16" - 18NC X 3/4" VM0278 COIL Ref. 64037 Description Qty 1 1 1 1 1 3 3 1 2 4 1 1 1 1 4 4 1 4 8 8 8 4 1 4 1 2 2 2 2 1 1 Page 416 AFE48-U P.D. MORENCI 44 30 43 27 27 29 42 26 26 41 25 25 28 16 14 15 13 9 20 6 10 12 11 10 8 9 17 26 25 27 18 29 28 30 7 25 26 27 19 4 38 39 24 40 25 26 27 1 8 21 28 36 22 5 29 26 37 25 28 1 29 3 33 30 45 2 23 34 35 31 31 24 Ref. 64117 32 Page 418 AFE48-U P.D. MORENCI CONTROL CABINET (INSIDE TOP LEFT FRONT) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 GE0240 GE0196 GE0216 VS8193 GE0210 GE0189 PB8838 GE0193 GE0175 PB4267 PB3606 GE0182 GE0187 GE0192 PB6489 GE0190 GE0191 GE0202 VE6118 GE0199 GE0200 PB3348 BF4221 GE0195 BF3905 VE4655 VC1390 SF2755 VE4519 VE4699 VE4698 GE0198 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 NS Ref. BF0699 VE4696 VE5762 VS6662 GE0258 VE7202 DC3584 TD1549 VE4641 VE4687 VE4516 VE4999 GE0259 Description GROMMET, RUBBER BAR, BUS LEM BRACKET ASSEMBLY BOARD, TERMINAL SENSOR, MODULE BUS BAR INSULATED ASSEMBLY EXCITOR, ALTERNATOR BOARD, TERMINAL LAMP, SERVICE PANEL, RESISTOR - (GFIP & AFVLT) SPACER PANEL - (CCLR) BAR, BUS - INSULATED BAR, BUS - INSULATED PANEL, RECTIFIER (SEE INDEX) BUS BAR ASSEMBLY BAR, BUS - INSULATED INSULATOR ASSEMBLY PANEL, VOLTAGE MEASURING (SEE INDEX) INSULATOR ASSEMBLY INSULATOR/STUD ASSEMBLY INSULATOR BUS BAR - INSULATED ASSEMBLY BUS BAR ASSEMBLY ADAPTOR FLAT WASHER LOCKWASHER NUT FLAT WASHER LOCKWASHER NUT BOARD, PRINTED BOARD, TERMINAL (1) CAPSCREW LOCKWASHER FLAT WASHER FLAT WASHER CAPSCREW FLAT WASHER (SPECIAL) LOCKWASHER NUT CAPSCREW LOCKWASHER FLAT WASHER CAPSCREW CAPSCREW NOTE: (1) NOT SOLD SEPARATELY 64117 Qty uom 12 1 1 3 1 1 1 3 2 2 4 1 1 1 1 1 1 1 2 18 4 1 1 1 4 Page 422 444 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 2 5 4 4 4 AS REQUIRED 5 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 4 Page 418 AFE48-U P.D. MORENCI 10 9 3 15 4 2 21 8 13 5 9 32 30 31 1 8 23 14 2 1 9 10 30 29 12 11 4 3 2 1 10 9 8 8 9 10 8 9 10 32 28 13 9 6 4 14 2 1 8 3 2 13 9 10 1 10 33 18 17 16 34 3 28 10 9 5 9 8 7 25 2 27 1 22 10 9 14 9 8 2 8 7 1 21 16 17 20 19 18 17 16 7 23 13 25 24 3 26 2 1 4 15 12 27 13 26 4 3 33 3 2 1 2 1 11 6 10 9 8 14 2 7 4 26 3 18 17 16 Ref. 64036 1 27 19 22 18 17 16 13 10 9 8 2 1 7 Page 422 AFE48-U P.D. MORENCI RECTIFIER PANEL (PB6489) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 VE4514 VE4687 TC1233 VE5041 VE4326 VE5034 VE4697 VE4648 VE4649 VE5013 VE5011 VE5033 VE5019 VE4739 VE5017 DF3445 DC3584 VE4840 VE5023 VE5024 VE5007 VE5020 VE5003 VE5005 VE3035 VE5021 VE5008 VE5004 VE5014 VE5018 VE5015 VE5016 VE4640 VE5006 Ref. Description FLAT WASHER - 3/8" LOCKWASHER - 3/8" NUT - 3/8" BAR, BUS INSULATED SINK, HEAT BAR, BUS INSULATED CAPSCREW - 5/16" - 16NC X 2" FLAT WASHER - 5/16" LOCKWASHER - 5/16" NUT - 5/16" BAR, BUS ASSEMBLY BAR, BUS INSULATED SPACER CAPSCREW - 3/8" - 16NC X 1" SEALER FLAT WASHER - 1/4" LOCKWASHER - 1/4" CAPSCREW - 1/4" - 20NC X 1 1/4" HANDLE MACHINE SCREW - 1/4" BAR, BUS ASSEMBLY SPACER BOX GASKET CEMENT SPACER BAR, BUS COVER ASSEMBLY BAR, BUS SPACER BAR, BUS CAPSCREW - 5/16" - 18NC X 1 1/8" CAPSCREW - 3/8" - 16NC X 1 1/2" GASKET 64036 Qty uom 18 12 10 3 6 1 24 44 44 44 1 1 4 2 AS REQUIRED 8 8 4 2 4 2 4 1 2 AS REQUIRED 4 4 1 6 20 4 20 4 2 Page 422 AFE48-U P.D. MORENCI 9 6 1 4 8 7 1 2 8 3 1 6 5 5 7 4 4 3 2 1 Ref. 64044 Page 424 AFE48-U P.D. MORENCI DIODE/HEAT SINK ASSEMBLY Item Part No. 1 2 3 4 5 6 7 8 9 VE4327 VE5038 VE5037 VE5036 VE5039 VE5035 VE4228 VE0174 VE5040 Ref. Description Qty SINK, HEAT BAR, SUPPORT SHIELD, GLASTIC GROMMET TUBE CLAMP RING, MOLDED DIODE LABEL 64044 12 6 6 24 12 6 6 6 12 Page 424 AFE48-U P.D. MORENCI 26 27 28 29 24 5 4 25 21 24 20 6 23 14 26 28 29 24 27 5 1 21 4 20 6 3 18 17 16 15 8 7 8 9 11 10 20 12 16 19 13 15 21 17 16 22 18 17 1 2 3 18 Ref. 64118 Page 426 AFE48-U P.D. MORENCI CONTROL CABINET (INSIDE LOWER LEFT FRONT) Item Part No. 1 2 GE0153 GE0161 BF3902 GE0163 GE0154 GE0197 GE0211 GE0242 GE0164 GE0165 GE0166 GE0163 GE0221 GE0155 GE0231 GE0232 BF3908 GE0159 GE0158 GE0212 GE0254 VE5169 VE5171 GE0045 VE4992 VE4516 VE4687 VE4641 VE4519 VE4699 VE6232 TC1233 GE0258 VE4490 VE4698 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS NS Ref. Description PANEL, GTO - POSITIVE BASE ASSEMBLY ELEMENT, RESISTOR BAR, BUS PANEL, GTO - NEGATIVE BAR, BUS CABLE ASSEMBLY ADAPTER, BUS BAR (ANGLE) BASE ASSEMBLY RESISTOR, 12 OHM WASHER, STEP BAR, BUS SPACER PANEL, CHOPPER PANEL, FUSE LIMITER, FUSE SHIELD PANEL, POWER SUPPLY - GATE DRIVERS (1) PANEL, POWER CONVERTOR - GATE DRIVERS (1) ADAPTOR, BUS BAR (FLAT) STUD, THREADED FLAT WASHER LOCKWASHER NUT CABLE FLAT WASHER LOCKWASHER CAPSCREW FLAT WASHER LOCKWASHER CAPSCREW NUT CAPSCREW FLAT WASHER NUT NOTE: (1) PART IS EXCHANGE ITEM, CONTACT KOMATSU SERVICE DEPARTMENT FOR PROCEDURE. 64118 Qty uom 6 6 6 1 6 2 4 2 1 4 8 4 8 2 1 1 1 1 1 2 56 60 60 58 2 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 5 AS REQUIRED 5 Page 426 AFE48-U P.D. MORENCI 24 23 14 13 12 22 10 9 8 7 6 11 5 28 4 15 29 30 32 33 34 3 2 1 25 17 18 27 26 16 20 19 28 21 31 17 22 29 30 23 Ref. 64119 Page 428 AFE48-U P.D. MORENCI CONTROL CABINET (INSIDE TOP RIGHT FRONT) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GE0174 GE0214 GE0177 GE0178 GE0176 GE0174 GE0146 GE0144 GE0339 PB5249 GE0150 GE0222 GE0170 GE0160 GE0206 VE6113 PB3167 VJ9204 VS8193 BF1442 GE0198 GE0173 BF3903 BF4222 VE5762 VE4696 VE5013 VE7202 DC3584 TD1549 VE4655 VC1390 SF2755 GE0240 GE0236 VJ6586 VS6662 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Ref. Description SWITCH, TOGGLE CAP, LENS - CLEAR BOARD, WIRE - PRINTED MODULE, 5-LED SWITCH, TOGGLE SWITCH, TOGGLE CAPACITOR INVERTER - (AUX BLOWER) PANEL - (PSC) (SEE INDEX) TRANSFORMER CABLE ASSEMBLY BRACKET, 3" WIDE SENSOR, CURRENT SENSOR, POWER SUPPLY (SPS) TRANSFORMER/PANEL ASSEMBLY PANEL (SEE INDEX) KIT, BRACKET & HARDWARE TRANSFORMER, RIPPLE BOARD, TERMINAL BOARD, TERMINAL BOARD, WIRE - PRINTED MONITOR, CAPACITOR (RU) PANEL (SEE INDEX) CAPSCREW FLAT WASHER LOCKWASHER NUT FLAT WASHER (SPECIAL) LOCKWASHER NUT FLAT WASHER LOCKWASHER NUT GROMMET, RUBBER WASHER CAPSCREW, NO.10 FLAT WASHER NO.10 64119 Qty 1 2 2 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 5 2 1 1 2 4 4 2 uom Page 430 432 434 R R AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 12 4 AS REQUIRED AS REQUIRED Page 428 AFE48-U P.D. MORENCI 18 16 4 2 14 27 15 19 17 20 17 12 12 21 4 22 3 5 23 24 25 11 26 25 26 4 13 6 10 9 1 8 7 11 4 Ref. 64032 Page 430 AFE48-U P.D. MORENCI CONTROL PANEL - P.S.C. (GE0339) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Ref. Part No. Description GE0339 PANEL - PROPULSION SYSTEM CONTROLLER ASSEMBLY (PSC) GE0467 PANEL, LESS CARDS GE0299 COVER, FRONT GE0300 HINGE VE8180 GUIDE, CARD VE8181 LATCH VE8183 STRIKE GE0301 COVER, REAR GE0302 SPRING - 9 1/2" VE8188 SPRING - 6 1/2" GE0303 DECAL VE8775 DECAL (1) VE8776 DECAL (1) VE8185 CEMENT GE0641 BACKPLANE, WIRED VE8191 SOCKET, 210 CONTACTS VE8192 KEY, INTERLOCK VE8196 SOCKET, 104 CONTACTS PB2075 PIN, GUIDE PB2076 PIN, GUIDE GE0306 SUPPORT GE0307 CARD - (127A2) GE0308 CARD - (147A3) GE0309 CARD - (104B2) GE0310 CARD - (143B1) GE0342 CARD - (138A5) GE0343 CARD - (134A2) GE0313 CARD NOTE: NS = NOT SHOWN VE8182 MACHINE SCREW - #6 - 40 X 5/16" VE8187 MACHINE SCREW - #10 - 32 X 9/16" GE0304 MACHINE SCREW - #10 - 32 X 7/8" VJ9161 MACHINE SCREW - #10 - 32 X 1/2" VE8178 LOCKWASHER - #6 (INTERNAL TOOTH) VE8189 LOCKWASHER - 1/4" VS6662 FLAT WASHER - #10 (NARROW) VE4655 FLAT WASHER - #10 TR5445 LOCKWASHER - #6 VC1390 LOCKWASHER - #10 VE8184 NUT - #6 - 40 (MINATURE) SF2755 NUT - #10 - 32 VE4385 NUT - CAP - #10 - 32 TD1549 NUT - 1/4" - 20 NOTE: (1) NOT SERVICED SEPARATELY. 64032 Qty uom 1 1 1 1 16 2 2 1 1 1 1 1 2 AS REQUIRED 1 9 18 4 8 8 2 1 1 1 1 2 2 1 8 2 2 3 8 5 AS REQUIRED 3 4 AS REQUIRED 4 AS REQUIRED AS REQUIRED 5 Page 430 AFE48-U P.D. MORENCI 1 8 10 6 3 10 6 2 4 14 12 9 Ref. 64045 11 7 5 8 13 Page 432 AFE48-U P.D. MORENCI FAULT DETECTION PANEL (VE6113) Item Part No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VE6113 PANEL, FAULT DETECTION VE4811 MODULE VE4812 RESISTOR, 2 WATT, 27.000 OHM VS6996 RESISTOR, 1/2 WATT, 560 OHM VE4813 RESISTOR, 1 WATT, 15 OHM VS6997 RESISTOR, 1/2 WATT, 3900 OHM VE3025 DIODE VS6606 DIODE, LED VS6588 CAPACITOR, 1MFD, 200V VE4814 VARISTOR VE6117 VARISTOR VJ5977 RECTIFIER VJ8434 RELAY VE4815 BOARD, TERMINAL VE4672 SEALER Ref. 64045 Description Qty uom 1 1 1 1 1 1 2 1 2 1 1 1 1 1 AS REQUIRED Page 432 AFE48-U P.D. MORENCI 14 13 16 7 20 19 18 7 6 7 5 6 13 6 15 10 5 11 17 9 7 12 7 6 11 6 5 5 5 21 23 24 6 7 8 22 1 1 4 3 2 1 1 Ref. 64084 Page 434 AFE48-U P.D. MORENCI BATTERY FILTER PANEL (BLFP) (BF3903) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 VJ6586 VP9597 TR5445 HE5125 VS6662 VC1390 SF2755 VS8191 VP9550 VP9585 VS8432 PB4261 GE0348 VJ6060 VS6597 VJ9190 VJ9161 VS7706 VP9544 VP9539 VP9539 PB3601 VP9551 GE0398 GE0399 14 15 16 17 18 19 20 21 22 23 24 Ref. Description Qty CAPSCREW - #10 - 32NC X 3/4" SCREW - #6 - 40NC X 5/8" (SPECIAL) LOCKWASHER - #6 FLAT WASHER - #6 FLAT WASHER - #10 LOCKWASHER - #10 NUT - #10 BOARD, TERMINAL STRIP PLATE, INDICATING BRACKET SPACER MODULE CAPACITATOR DIODE CAPACITATOR SCREW - #10 - 32NC X 1/2" VARISTOR DIODE TERMINAL TERMINAL REACTOR BASE RESISTOR ASSEMBLY ADHESIVE 64084 11 6 6 6 9 11 11 1 1 1 2 3 1 1 1 1 2 1 1 1 1 1 1 1 1 Page 434 AFE48-U P.D. MORENCI 5 2 1 3 2 1 6 7 8 4 9 10 11 Ref. 64120 Page 436 AFE48-U P.D. MORENCI CONTROL CABINET (INSIDE LOWER RIGHT FRONT) Item Part No. 1 2 3 GE0212 GE0180 GE0161 BF3902 GE0163 GE0254 BF3906 VE4516 VE4687 TC1233 VE4519 VE4699 VE6232 4 5 6 7 8 9 10 11 Ref. Description BASE CONNECTOR ASSEMBLY BUS BAR ASSEMBLY BASE ASSEMBLY ELEMENT, RESISTOR BAR, BUS STUD RETAINER / WITH O-RING FLAT WASHER LOCKWASHER NUT FLAT WASHER LOCKWASHER CAPSCREW 64120 Qty uom 12 2 6 6 1 AS REQUIRED 12 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED Page 436 AFE48-U P.D. MORENCI 7 24 23 22 7 24 23 22 5 21 4 8 3 12 13 14 19 20 2 9 9 10 6 11 1 15 16 17 18 Ref. 64121 Page 438 AFE48-U P.D. MORENCI CONTROL CABINET - INVERTER Item Part No. 1 2 3 4 GE0153 GE0154 GE0180 GE0161 BF3902 GE0163 GE0169 GE0241 GE0171 BF3907 GE0164 GE0165 GE0166 GE0163 GE0155 GE0211 GE0197 VE4648 VE4649 VE5013 GE0258 VE4490 VE4699 VE4698 VE4921 VE4655 C5746 VE7202 DC3584 TD1549 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NS NS Ref. Description PANEL, GTO - POSITIVE PANEL, GTO - NEGATIVE BUS BAR ASSEMBLY BASE ASSEMBLY ELEMENT, RESISTOR BAR, BUS CAPACITOR ASSEMBLY CLAMP PANEL ASSEMBLY, (1) TRIM, PLASTIC BASE ASSEMBLY RESISTOR, 12 OHM WASHER, STEP BAR, BUS PANEL, CHOPPER CABLE ASSEMBLY BAR, BUS FLAT WASHER LOCKWASHER NUT CAPSCREW FLAT WASHER LOCKWASHER NUT SCREW, MACHINE FLAT WASHER CAPSCREW FLAT WASHER (SPECIAL) LOCKWASHER NUT NOTE: (1) PART IS AN EXCHANGE ITEM - CONTACT HAULPAK SERVICE DEPARTMENT FOR PROCEDURE 64121 Qty uom 6 6 2 6 6 1 12 12 2 AS REQUIRED 1 4 8 4 2 4 2 AS REQUIRED AS REQUIRED AS REQUIRED 5 5 5 5 AS REQUIRED AS REQUIRED 12 12 12 12 Page 438 AFE48-U P.D. MORENCI 47 46 45 21 23 22 21 20 19 17 16 12 15 11 18 14 42 43 44 4 24 48 43 42 40 22 13 41 46 45 47 20 25 12 15 46 45 27 47 26 11 28 49 50 42 43 30 10 31 9 15 8 29 32 7 33 35 34 39 39 36 42 43 44 38 37 4 5 6 2 3 1 45 46 47 Ref. 64122 Page 440 AFE48-U P.D. MORENCI CONTROL CABINET (TOP LEFT VIEW) Item Part No. 1 2 3 4 5 6 7 8 9 BF1442 VS8193 GE0160 GE0175 GE0196 GE0210 GE0216 GE0234 GE0235 GE0236 GE0189 PB3606 GE0182 GE0239 PB4267 GE0199 GE0200 GE0225 GE0238 GE0192 GE0187 GE0184 GE0186 GE0183 GE0185 GE0148 VE4379 VE0066 VE3846 GE0201 GE0191 GE0202 GE0190 PB6489 GE0223 BF4221 VS8432 PB4261 GE0230 GE0229 GE0228 GE0227 PB3348 GE0195 GE0193 VE6118 GE0237 BF4224 VE4655 VC1390 GE0256 VE4519 VE4699 VE4698 VE4921 SF2755 PB3606 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Ref. Description BOARD, TERMINAL BOARD, TERMINAL SENSOR, POWER SUPPLY (SPS) LAMP, SERVICE BAR, BUS SENSOR, MODULE LEM BRACKET ASSEMBLY WASHER INSULATOR ASSEMBLY WASHER BUS BAR ASSEMBLY - INSULATED SPACER PANEL (CCLR) GROMMET, RUBBER PANEL RESISTOR - (GFIP & AFVLT) INSULATOR ASSEMBLY INSULATOR/STUD ASSEMBLY BAR, BUS GROMMET, RUBBER BAR, BUS - INSULATED BAR, BUS - INSULATED BAR, BUS BUS BAR ASSEMBLY BAR, BUS BUS BAR ASSEMBLY FILTER PANEL ASSEMBLY RESISTOR ASSM RESISTOR, 200 WATT, 25 OHM CONDENSER INSULATOR ASSEMBLY BAR, BUS - INSULATED INSULATOR ASSEMBLY BUS BAR ASSEMBLY - INSULATED PANEL, RECTIFIER (SEE INDEX) CLAMP, BAR BUS BAR ASSEMBLY - INSULATED BRACKET SPACER PLATE, FUSE INSULATOR ASSEMBLY SPACER FUSE, HIGH VOLTAGE INSULATOR BUS BAR ASSEMBLY BOARD, TERMINAL PANEL, VOLTAGE MEASURING MODULE (SEE INDEX) GROMMET, RUBBER GROMMET, RUBBER FLAT WASHER LOCKWASHER SCREW, MACHINE FLAT WASHER LOCKWASHER NUT SCREW, MACHINE NUT SPACER 64122 Qty uom 1 1 1 2 1 2 1 1 1 1 1 8 2 1 2 18 4 2 3 1 1 2 2 2 1 1 3 6 3 5 1 1 1 1 5 1 4 6 1 4 4 2 1 1 1 2 3 3 Page 422 444 AS REQUIRED AS REQUIRED 4 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED Page 440 AFE48-U P.D. MORENCI 1 23 1 21 20 20 2 21 23 21 22 22 16 17 18 19 3 2 4 4 7 14 15 5 12 7 10 8 9 6 11 13 5 14 4 4 Ref. 64043 Page 444 AFE48-U P.D. MORENCI VOLTAGE MEASURING MODULE (VWM) (VE6118) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 VE4727 VE2266 VE4728 VE4729 VS7580 VP9546 VS7018 VS7017 VP9545 VE2616 VP9512 VJ8262 VS7629 VJ6014 VP9538 VS8040 VC1390 VS6662 SF2755 VE5952 VE5953 VS8434 VE4730 Ref. Description Qty BASE MODULE CABLE, WITH TERMINAL RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR DIODE CAPACITOR CAPACITOR IC POTENTIOMETER TERMINAL CAPSCREW - #10 - 32NC X 3/4" (ZINC PLATED) LOCKWASHER - #10 FLAT WASHER - #10 NUT - #10 SCREW (SPECIAL) NUT GROMMET FLAT WASHER 64043 1 1 1 14 2 2 2 1 1 2 2 1 1 2 1 4 8 8 8 4 12 1 4 Page 444 AFE48-U P.D. MORENCI 24 23 10 9 31 13 11 12 11 22 8 30 23 24 25 24 23 7 12 5 14 5 13 15 5 34 33 32 23 24 16 26 17 4 18 3 5 19 32 33 34 21 21 20 6 2 1 27 28 29 Ref. 64123 Page 446 AFE48-U P.D. MORENCI CONTROL CABINET (TOP RIGHT VIEW) Item Part No. Description Qty 1 2 3 4 5 6 7 8 9 GE0237 GE0339 BF4224 GE0146 GE0205 GE0147 GE0144 GE0145 GE0207 VJ3291 GE0208 GE0175 GE0215 GE0170 GE0199 GE0200 GE0206 VE6113 PB3167 VJ9204 PB8838 GE0150 GE0151 GE0222 GE0193 PB5249 BF1442 GE0428 VE5762 VE4696 VE4625 TR4731 VJ8249 VE4604 VE4606 BF0699 VE4349 VE4610 VE4516 VE4687 GROMMET, RUBBER PANEL, (PSC) (SEE INDEX) GROMMET CAPACITOR INSULATOR ASSEMBLY FUSE INVERTER INDUCTOR PANEL, RESISTOR RESISTOR - 100 WATT, 2500 OHM RESISTOR - 100 WATT, 500 OHM LAMP, SERVICE BAR, BUS SENSOR, CURRENT INSULATOR ASSEMBLY INSULATOR/STUD ASSEMBLY TRANSFORMER/PANEL ASSEMBLY PANEL (SEE INDEX) KIT, BRACKET AND HARDWARE TRANSFORMER, RIPPLE EXCITOR, ALTERNATOR (SEE INDEX) CABLE ASSEMBLY BOARD, WIRE - PRINTED BRACKET BOARD, TERMINAL TRANSFORMER BOARD, TERMINAL PANEL, SNUBBER FLAT WASHER LOCKWASHER CAPSCREW CAPSCREW SCREW, MACHINE FLAT WASHER LOCKWASHER CAPSCREW CAPSCREW CAPSCREW FLAT WASHER LOCKWASHER 3 1 3 1 5 2 1 1 1 4 1 1 2 2 18 4 1 1 1 1 1 1 1 1 4 1 3 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Ref. 64123 uom Page 430 432 448 AS REQUIRED AS REQUIRED 12 4 4 4 4 AS REQUIRED 4 10 10 10 Page 446 AFE48-U P.D. MORENCI 5 18 4 25 27 16 23 10 24 9 13 5 12 22 21 4 10 12 10 3 9 10 19 3 20 13 24 17 16 15 14 3 1 13 12 10 9 10 26 8 18 3 1 3 8 28 2 36 34 29 5 4 3 3 7 3 3 4 5 7 6 30 5 4 3 29 34 11 11 3 3 13 12 10 2 7 4 35 4 5 1 31 10 25 23 24 11 9 10 3 10 12 22 13 20 3 9 10 4 10 12 12 13 32 5 11 19 10 24 33 Ref. 64041 Page 448 AFE48-U P.D. MORENCI ALTERNATOR EXCITOR (A.F.S.E.) (PB8838) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 VE4383 VE0297 VE7202 DC3584 TD1549 VE5130 TR1306 VE6320 GE0345 GE0346 VE0037 VC1390 SF2755 VE4382 VE5098 VE5128 VE7272 VE0036 VE0302 VS7514 VE4904 C5746 VE0301 VP9525 VE4921 VE5133 VE5127 VE5129 VE5136 VE3217 VE4917 VJ9161 BF0932 VE5131 VE0299 VE2604 Ref. Description MACHINE SCREW - #4 - 40 NC X 1/2" BAR, BUS FLAT WASHER - 1/4" (SPECIAL) LOCKWASHER - 1/4" NUT - 1/4" BAR, BUS - WITH SCREW CAPSCREW - 1/4" - 20NC X 1" CAPSCREW - 1/4" - 20NC X 1 1/8" SCREW - #10 - 32NC X 1 1/4" FLAT WASHER - #10 (SPECIAL) RECTIFIER 1 CLAMP LOCKWASHER - #10 NUT - #10 RECEPTACLE SUPPORT SINK, HEAT SEALANT DIODE BAR, BUS BOARD, TERMINAL PLATE, INDICATING CAPSCREW - 1/4" - 20NC X 3/4" BAR, BUS PIN MACHINE SCREW - #10 - 32NC X 1" CLAMP BOX, PANEL BAR, BUS - WITH SCREW PIN, ROLL BAR, BUS CLAMP MACHINE SCREW - #10 - 32NC X 1/2" SENSOR, THERMISTOR SCREW - 1/4" - 20NC X 1/2" BAR, BUS BAR, BUS 64041 Qty uom 4 2 AS REQUIRED AS REQUIRED 16 1 12 6 8 AS REQUIRED 4 16 10 2 2 2 AS REQUIRED 2 2 2 2 10 2 4 1 1 1 1 2 1 1 6 1 2 2 1 Page 448 AFE48-U P.D. MORENCI 25 17 24 16 30 29 28 15 24 23 26 27 9 22 8 21 6 20 18 19 14 31 32 30 9 8 16 15 17 13 6 6 8 33 6 6 33 34 12 9 11 10 6 6 10 9 8 6 5 6 3 4 8 6 7 1 36 2 37 35 1 35 36 2 9 1 3 4 Ref. 64042 Page 450 AFE48-U P.D. MORENCI ALTERNATOR EXCITOR (A.F.S.E.) - 1 (PB8838) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 VE4915 VP9525 VE0037 VE0036 VE5127 VE7202 C5746 DC3584 TD1549 VE6320 VE0297 VE5130 VE4921 VE5098 GE0346 VC1390 SF2755 VE4383 VE4382 VE4907 VE4908 VE4909 VE5132 VE0299 VE0301 VE0302 VE2604 VE5133 VE4913 GE0347 VE4911 VE4912 TR1306 VE3217 VE5131 VJ9161 VE4389 Ref. Description SCREW (SPECIAL) PIN RECTIFIER DIODE BOX, PANEL FLAT WASHER - 1/4" (SPECIAL) CAPSCREW - 1/4" - 20NC X 3/4" LOCKWASHER - 1/4" NUT - 1/4" CAPSCREW - 1/4" - 20NC X 1 1/8" BAR, BUS BAR, BUS - WITH SCREW MACHINE SCREW - #10 - 32NC X 1" SUPPORT FLAT WASHER - #10 LOCKWASHER - #10 NUT - #10 MACHINE SCREW - #4 - 40NC X 1/2" RECEPTACLE FLAT WASHER - #4 LOCKWASHER - #4 NUT - #4 PANEL ASSEMBLY ( SEE INDEX ) BAR, BUS BAR, BUS BAR, BUS BAR, BUS CLAMP SCREW (SPECIAL) FLAT WASHER - #8 HINGE SCREW (SPECIAL) CAPSCREW - 1/4" - 20NC X 1" BAR, BUS SCREW - 1/4" - 20NC X 1/2" MACHINE SCREW - #10 - 32NC X 1/2" SHIELD, INSULATION 64042 Qty uom 9 4 4 2 1 AS REQUIRED 10 AS REQUIRED 16 6 2 1 1 2 AS REQUIRED 16 10 4 2 4 4 4 1 2 2 2 1 1 5 15 1 5 12 1 2 6 1 Page 450 AFE48-U P.D. MORENCI 25 28 4 5 6 21 30 31 32 44 28 7 24 23 42 3 38 37 36 36 29 37 38 42 38 37 36 42 4 2 5 8 6 34 3 36 37 38 3 3 42 38 37 36 4 5 44 38 43 36 32 37 38 26 31 36 30 7 37 35 41 36 23 2 6 38 37 4 5 6 38 37 36 27 9 28 35 1 25 38 24 37 36 29 32 19 31 30 20 16 18 15 17 11 29 12 10 40 8 22 33 36 37 34 36 37 38 Ref. 64038 13 14 36 37 38 39 38 Page 452 AFE48-U P.D. MORENCI AFSE PANEL COVER ASSEMBLY (VE5132) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 VE5132 PANEL ASSEMBLY VE5966 BASE VE3847 CONDENSER VE5967 CLAMP VE5968 GASKET VE3035 CEMENT VS6823 RESISTOR - 50W, 100HM VS6824 RESISTOR - 100W, 10OHM VE0687 MODULE VS7592 CHOKE VS7514 BOARD, TERMINAL VE4904 PLATE, INDICATOR VE5969 ADAPTOR VS6820 MODULE VS6990 RESISTOR VS6996 RESISTOR VJ4102 DIODE VS7210 CAPACITOR VS7214 LAMP VS6610 TRANSIPAD VE5970 DECAL VE5971 WASHER VE5156 MACHINE SCREW, #10 - 32NC X 7/8" VE5972 SCREW, CAPTIVE VS7484 WASHER, RETAINING VE4385 NUT, LOCKING - #10 - 32NC PB3606 SPACER VE5973 GASKET VP9597 MACHINE SCREW - #6 - 40 X 5/8" VE5756 FLAT WASHER - #6 (ZINC PLATED) VE5755 LOCKWASHER - #6 - 7NC VE5959 NUT - #6 - 40 (ZINC PLATED) VE4608 MACHINE SCREW - #10 - 32NC X 3/4" VE4921 MACHINE SCREW - #10 - 32NC X 1" VE5974 MACHINE SCREW - #10 - 32NC X 1 1/8" VE4600 FLAT WASHER - #10 (ZINC PLATED) VE4601 LOCKWASHER - #10 (ZINC PLATED) VE4602 NUT - #10 (ZINC PLATED) VE4916 MACHINE SCREW - #10 - 32NC X 1/2" VS7373 MODULE VE5133 CLAMP VE4608 MACHINE SCREW - #10 - 32NC X 3/4" VE5975 MACHINE SCREW - #10 - 32NC X 1 3/8" VE5976 MACHINE SCREW - #6 - 40 X 7/8" Ref. 64038 Description Qty uom 1 1 4 4 4 AS REQUIRED 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 2 2 1 2 4 4 4 4 4 5 2 1 28 28 24 6 1 1 8 1 2 Page 452 AFE48-U P.D. MORENCI 8 16 7 15 12 4 13 5 11 3 10 2 9 1 14 6 25 24 23 22 21 20 18 19 17 Ref. 64033 Page 454 AFE48-U P.D. MORENCI TERMINAL BOARDS Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NS VS8193 TERMINAL BOARD ASSEMBLY VS9306 BLOCK, TERMINAL BOARD VS9188 SHIELD VJ6996 BRACKET VE7349 FASTENER VE4602 NUT - #10 VE4601 LOCKNUT - #10 VS9131 TIE ROD VS8191 TERMINAL BOARD ASSEMBLY VS9306 BLOCK, TERMINAL BOARD VS9188 SHIELD VJ6996 BRACKET VE7349 FASTENER VE4602 NUT - #10 VE4601 LOCKNUT - #10 VS9189 TIE ROD GE0193 TERMINAL BOARD ASSEMBLY VS9306 BLOCK, TERMINAL BOARD VS9188 SHIELD VJ6996 BRACKET VS7688 SCREW VC1390 LOCKWASHER - #10 SF2755 NUT - #10 PLATE, INDICATOR (1) VE7349 FASTENER NOTE: (1) NOT SERVICED SEPARATELY. Ref. 64033 Description Qty 1 20 21 2 2 1 1 1 1 8 13 2 2 1 1 1 1 4 7 2 1 1 1 1 2 Page 454 AFE48-U P.D. MORENCI 1 2 7 3 8 4 5 6 9 10 57 11 14 13 12 15 16 17 33 34 35 36 37 38 39 40 41 42 43 Ref. 64031 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 44 45 46 47 48 49 50 51 52 53 54 55 56 Page 456 AFE48-U P.D. MORENCI HARDWARE, DECAL & MISCELLANEOUS Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 NS NS NS NS GE0243 GE0244 GE0245 GE0209 BF3909 GE0248 GE0249 GE0250 BF3910 GE0252 BF3911 VJ8249 GE0255 VJ9161 VJ6586 VE4921 GE0256 C5746 VE5882 BF0699 VE4349 BF3889 VE4641 VE4640 GE0257 GE0256 VE4518 VE4999 GE0259 C1620 VE6232 VE4992 VE4604 VS6662 VE4655 VE7202 BF3890 VE4648 VE4516 VE4515 VE4490 VE4519 VE5169 VE4606 VC1390 DC3584 BF3891 VE4687 VE4699 VE5171 SF2755 VE4481 VE5013 TC1233 VE4698 GE0045 GE0209 Ref. Description SET, LABEL - (CT-R1) SET, LABEL - (A3PV-GFC0) SET, LABEL - (AXFU11-RTNBUS) SET, LABEL - (DCN1BUS-RDBUSAC3) SET, LABEL - (REST MODE - TEST MODE) SET, LABEL - (INVERTER #1 - INVERTER #2) LABEL, CHART RECORDER SET, LABEL - (NORMAL CUTOUT - ON - OFF) LABEL, G.F.C. LABEL, ECT PIN, COTTER MACHINE SCREW - #8 - 36 X 3/4" (FILISTER HEAD) MACHINE SCREW - #10 - 32 X 7/16" (HEX HEAD) MACHINE SCREW - #10 - 32 X 1/2" (HEX HEAD) MACHINE SCREW - #10 - 32 X 3/4" (HEX HEAD) MACHINE SCREW - #10 - 32 X 1" (HEX HEAD) MACHINE SCREW - #10 - 32 X 1 7/8" (HEX HEAD) CAPSCREW - 1/4" - 20NC X 3/4" CAPSCREW - 1/4" - 20NC X 7/8" CAPSCREW - 5/16" - 18NC X 3/4" CAPSCREW - 5/16" - 18NC X 7/8" CAPSCREW - 5/16" - 18NC X 1" CAPSCREW - 3/8" - 16NC X 1 1/4" CAPSCREW - 3/8" - 16NC X 1 1/2" CAPSCREW - 3/8" - 16NC X 1 7/8" CAPSCREW - 1/2" - 13NC X 1 3/8" CAPSCREW - 1/2" - 13NC X 1 1/2" CAPSCREW - 1/2" - 13NC X 2" CAPSCREW - 1/2" - 13NC X 2 1/8" CAPSCREW - 1/2" - 13NC X 3" CAPSCREW - 1/2" - 13NC X 3 1/4" CAPSCREW - 5/8" - 11NC X 1 3/4" FLAT WASHER - #8 (NARROW) FLAT WASHER - #10 (NARROW) FLAT WASHER - #10 FLAT WASHER - 1/4" (NARROW) FLAT WASHER - 5/16" (NARROW) STAINLESS STEEL FLAT WASHER - 5/16" FLAT WASHER - 3/8" (NARROW) FLAT WASHER - 3/8" FLAT WASHER - 1/2" (NARROW) FLAT WASHER - 1/2" (NARROW) FLAT WASHER - 5/8" LOCKWASHER - #8 LOCKWASHER - #10 LOCKWASHER - 1/4" LOCKWASHER - 5/16" STAINLESS STEEL LOCKWASHER - 3/8" LOCKWASHER - 1/2" LOCKWASHER - 5/8" NUT - #10 - 32 NUT - 1/4" - 20NC SELF LOCKING NUT - 5/16" - 18NC NUT - 3/8" - 16NC NUT - 1/2" - 13NC NUT - 5/8" - 11NC SET, LABEL (DCN1BUS-RDBUSAC3) NOTE: NS = NOT SHOWN VE8185 CEMENT VE7272 SEALANT (TRANSLUSCENT) GE0213 SEALING COMPOUND 64031 Qty uom 1 1 1 1 1 1 1 1 1 1 8 4 2 1 8 6 4 12 AS REQUIRED 12 4 4 AS REQUIRED 10 10 5 12 3 12 4 AS REQUIRED 2 4 3 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 4 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 1 AS REQUIRED AS REQUIRED AS REQUIRED Page 456 AFE48-U P.D. MORENCI AUXILIARY BLOWER GROUP Description Page AUXILIARY BLOWER ASSEMBLY (PB8991) Ref. TOC-Q 460 Page 459 AFE48-U P.D. MORENCI 3 10 11 9 4 8 7 1 2 2 4 Ref. 64005 5 6 3 Page 460 AFE48-U P.D. MORENCI AUXILIARY BLOWER ASSEMBLY (PB8991) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 GE0001 GE0002 GE0010 GE0004 GE0009 GE0005 GE0007 GE0003 GE0008 GE0006 GE0011 Ref. Description Qty HOUSING COVER HUB, INNER HOUSING, INNER WHEEL, BLOWER - CCW COWLING, MOTOR COOLING GASKET - 19.5 FT HOUSING WHEEL, BLOWER - CW BASE, BLOWER MOTOR MOTOR, BLOWER 64005 1 1 1 1 1 1 1 1 1 1 1 Page 460 AFE48-U P.D. MORENCI ALTERNATOR GROUP Description DRIVE SYSTEM ALTERNATOR ALTERNATOR - ENGINE MOUNT END ALTERNATOR - SLIP RING END ALTERNATOR - BRUSH HOLDER (VJ1024) ALTERNATOR - ROTOR (VE4251) ALTERNATOR - STATOR ALTERNATOR - TERTIARY CONNECTION ALTERNATOR - FIELD CONNECTOR (BRUSH HOLDER) Ref. TOC-R Qty Page 1 1 1 1 1 1 1 1 462 464 466 470 472 474 476 478 Page 461 AFE48-U P.D. MORENCI 17 16 14 13 13 12 12 11 10 1 15 9 11 8 7 6 10 2 3 4 5 Ref. 64110A Page 462 AFE48-U P.D. MORENCI DRIVE SYSTEM ALTERNATOR Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 NS NS NS NS PC0154 VS7945 VS7026 BF2119 VE3035 VE7272 GE0411 GE0412 GE0337 TC1234 VE4500 VE3027 VE4687 GE0396 VE1200 GE0413 GE0326 Ref. Description ALTERNATOR COVER LATCH - COVER ASSEMBLY GASKET PYTHON - #1062 SEALANT COVER PLATE, FRONT (TOWARD REAR OF TRUCKS) GROMMET CAPSCREW - 3/8" - 16NC X 3/4" CAPSCREW - 3/8" - 16NC X 1 3/4" FLAT WASHER - 3/8" LOCKWASHER - 3/8" PLATE, FRONT GROMMET COVER COVER, FRONT NOTE: NS = NOT SHOWN BF0931 PANEL, AIR TEMP VE5042 BOARD, TERMINAL BF0932 SENSOR, THERM 64110A Qty uom 1 2 2 AS REQUIRED AS REQUIRED AS REQUIRED 1 1 6 AS REQUIRED 2 2 AS REQUIRED 1 2 1 1 1 1 1 Page 462 AFE48-U P.D. MORENCI 17 12 13 18 14 19 20 13 15 22 23 14 16 11 10 9 5 4 8 7 6 3 1 Ref. 64110B 2 21 Page 464 AFE48-U P.D. MORENCI ALTERNATOR - ENGINE MOUNT END Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 VE4251 VE7006 BF1772 VS8253 VJ1071 VE0688 VE5184 VJ1073 BF3664 GE0320 VE1887 VE4342 VE1200 VE4687 TC1234 GE0324 VS6837 BF0928 BF0929 VE4750 TC1233 VE4515 GE0314 VS6813 VE4752 18 19 20 21 22 23 NS NS Ref. BF1218 Description ROTOR CORE/SHAFT (SEE FIG 64110E) CORE SHAFT WEIGHT WEIGHT, BALANCE PLATE, SHAFT END FLAT WASHER - 5/8" CAPSCREW ADAPTOR RING, TIE INSULATED STRAP, CONNECTION BRACKET GROMMET LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 3/4" COVER CABLE, TERTIARY MARKER, CABLE - T15 MARKER, CABLE - T16 INSULATOR NUT - 3/8" FLAT WASHER - 3/8" COIL, ROTOR STUD, INSULATED CEMENT NOTE: NS = NOT SHOWN TYRAP 64110B Qty uom 1 1 1 Page 472 AS REQUIRED AS REQUIRED 1 AS REQUIRED AS REQUIRED 1 1 1 7 4 6 4 1 2 1 1 2 2 2 8 2 AS REQUIRED 1 Page 464 AFE48-U P.D. MORENCI 57 43 41 40 42 39 37 36 38 46 60 59 58 31 32 33 34 28 44 19 1 27 45 26 56 47 30 49 29 35 23 24 25 16 22 18 52 54 48 50 51 55 21 15 14 53 16 19 17 20 6 13 5 7 12 8 9 10 11 4 2 1 3 Ref. 64110C Page 466 AFE48-U P.D. MORENCI ALTERNATOR - SLIP RING END Item Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 VE3027 VE4500 VJ9656 GE0332 GE0334 VS7397 VE3620 TC1234 VE4687 VE4515 GE0333 GE0328 VJ0972 VJ6365 VE3039 VE5184 C1633 GE0315 GE0409 VE4999 VE4248 VJ7100 C1631 VE4631 VJ1024 VE3042 VE5000 VE4997 VJ1028 GE0331 VE3916 VE4334 VE4335 VE3915 GE0319 GE0316 VJ2743 VE1640 VE7272 VE0407 GE0408 BF1483 VE5002 VE4489 VE2753 GE0317 VE4542 GE0321 GE0322 GE0318 VE8844 VE3621 VJ1071 VS8253 BF1480 VJ2178 VE5185 VE4696 VE4648 VE4626 VE4625 FLAT WASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 3/4" SEALER HOUSING, INLET TAPE TYRAP PIN CAPSCREW - 3/8" - 16NC X 3/4" LOCKWASHER - 3/8" FLAT WASHER - 3/8" BAFFLE CABLE, MAGNETIC PICK-UP MAGNETIC, PICK-UP HUB, SPEED SENSOR CAP, BEARING FLAT WASHER - 5/8" CAPSCREW - 5/8" - 11NC X 2 3/4" HUB FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 2" GASKET CAPSCREW - 5/8" - 11NC X 1 3/4" CAPSCREW - 5/8" - 11NC X 2 1/4" FLAT WASHER - 5/8" HOLDER, BRUSH (SEE FIG 64110D) IMPELLER CAPSCREW - 3/8" - 16NC X 2 1/4" (SOCKET HEAD/SELF LOCKING) BAFFLE SUPPORT, BRUSH HEAD, FRAME PUTTY TAPE, GLASS - 0.005" THICK, 1" WIDE TAPE, FIBER GLASS - 0.007" THICK, 1" WIDE VARNISH RING, BUS - INSULATED RING, BUS - INSULATED ROLLPIN SPACER SEALANT CLAMP, TERMINAL CLAMP, PLATE TERMINAL CABLE ASSEMBLY CAPSCREW CAPSCREW - 1/2" - 13NC X 1 1/4" BRACKET RING, BUS - INSULATED CAPSCREW - 1/2" - 13NC X 1" KIT, STATOR REWIND KIT, TERTIARY RING, BUS - INSULATED BRUSH, CARBON HOUSING, BEARING WEIGHT, BALANCE WEIGHT COLLECTOR ASSEMBLY BEARING ASSEMBLY FLAT WASHER - 1/2" LOCKWASHER FLAT WASHER NUT CAPSCREW NOTE: NS = NOT SHOWN TYRAP 49 50 51 52 53 54 55 56 57 58 59 60 NS NS Ref. BF1218 64110C Qty uom Page AS REQUIRED 12 AS REQUIRED 1 AS REQUIRED AS REQUIRED 1 4 4 4 1 1 1 1 1 12 6 1 AS REQUIRED 12 1 6 6 6 6 1 8 1 6 1 470 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 1 1 1 1 AS REQUIRED 1 1 3 2 8 7 1 28 1 1 1 6 1 AS REQUIRED AS REQUIRED 1 1 28 2 6 3 3 1 Page 466 AFE48-U P.D. MORENCI ALTERNATOR - SLIP RING END Item Part No. NS NS NS BF0931 PANEL, AIR TEMPERATURE VE5042 BOARD, TERMINAL BF0932 SENSOR, THERM. Ref. 64110C Description Qty uom Page 1 1 1 Page 466 AFE48-U P.D. MORENCI 4 5 7 6 3 1 Ref. 64110D 2 Page 470 AFE48-U P.D. MORENCI ALTERNATOR - BRUSH HOLDER (VJ1024) Item Part No. 1 2 3 4 5 6 7 VE4625 VE4626 VJ7853 VJ1026 VS8323 VJ1025 VS7587 Ref. Description Qty CAPSCREW - 5/16" - 18NC X 1 1/4" NUT - 5/16" PIN, SPRING DOWEL SPRING WASHER, BRASS ARM, PRESSURE CAPSCREW/WASHER - 1/4" - 20NC X 1/2" 64110D 6 6 1 6 6 6 6 Page 470 AFE48-U P.D. MORENCI 7 10 6 5 4 3 9 8 10 11 2 1 12 13 1 Ref. 64110E Page 472 AFE48-U P.D. MORENCI ALTERNATOR - ROTOR (VE4251) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 VJ1063 BF1480 VE4643 VE3931 GE0314 BF1960 VJ1069 BF3105 BF1007 VE1001 VJ1068 VE4251 VJ1064 Ref. Description STRAP, CONNECTION COLLECTOR RING ASSEMBLY CLAMP, SUPPORT INSULATION COIL, ROTOR BRACE, COIL WEDGE RING, TIE TAPE, GLASS - 0.015" THICK, 1" WIDE SLIPPER WEDGE ROTOR CORE STRIP, BRAZING 64110E Qty uom 7 1 4 4 8 8 8 1 AS REQUIRED 32 8 1 16 Page 472 AFE48-U P.D. MORENCI 7 8 10 11 5 5 4 3 2 1 6 8 7 9 Ref. 64110F Page 474 AFE48-U P.D. MORENCI ALTERNATOR - STATOR Item Part No. 1 2 3 4 GE0318 GE0317 GE0316 GE0321 GE0322 VE2861 VE2753 VE5185 VE4542 GE0319 VE4342 VE1887 5 6 7 8 9 10 11 Ref. Description Qty RING, BUS INSULATED RING, BUS INSULATED RING, BUS INSULATED KIT, STATOR REWIND KIT, TERTIARY INSULATION BRACKET FLAT WASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1" RING, BUS INSULATED BRACKET STRAP, CONNECTION 64110F 1 1 1 1 1 14 7 28 28 1 7 1 Page 474 AFE48-U P.D. MORENCI 9 8 10 9 7 8 1 11 13 12 14 2 2 2 3 3 3 5 4 4 6 5 5 Ref. 64110G Page 476 AFE48-U P.D. MORENCI ALTERNATOR - TERTIARY CONNECTION Item Part No. Description 1 2 3 4 5 6 7 8 9 GE0323 VE4332 VE4333 VE3928 VE3915 VE3619 GE0324 VE1200 VS6837 BF4053 BF4054 GE0325 VE4750 VE4687 TC1234 VE4996 STRIP, CONNECTION TAPE - 0.005" THICK X 3/4" TAPE, FIBERGLASS - 0.007" THICK X 3/4" STRIP, BRAZING VARNISH STRIP, BRAZING COVER (TOWARD ENGINE) GROMMET CABLE MARKER, CABLE - T15 MARKER, CABLE - T16 PLATE, FRONT INSULATOR LOCKWASHER CAPSCREW - 3/8" - 16NC X 3/4" PAD, INSULATION 10 11 12 13 14 Ref. 64110G Qty uom 1 AS REQUIRED AS REQUIRED 2 AS REQUIRED 1 1 4 2 1 1 1 2 6 4 1 Page 476 AFE48-U P.D. MORENCI 1 4 5 2 2 1 3 Ref. 64110H Page 478 AFE48-U P.D. MORENCI ALTERNATOR - FIELD CONNECTOR (BRUSH HOLDER) Item Part No. 1 2 3 4 5 GE0329 GE0330 VE2764 VE4628 VE4629 Ref. Description Qty CABLE CABLE WASHER, CONCAVE - 1/4" MARKER, CABLE - F2 MARKER, CABLE - F1 64110H 1 1 6 1 1 Page 478 AFE48-U P.D. MORENCI RETARDER GRID GROUP Description RETARDING GRID ASSEMBLY (PB8988) RETARDING GRID ASSEMBLY (PB8988) BLOWER MOTOR COMMUTATOR END (GE0017) BLOWER MOTOR NON-COMMUTATOR END (GE0017) BRUSH HOLDER BRUSH HOLDER WIRING BLOWER MOTOR FIELD INSTALLATION Ref. TOC-S Qty Page 1 1 1 1 1 1 480 484 486 488 490 492 494 Page 479 AFE48-U P.D. MORENCI 24 25 13 25 15 22 23 17 5 6 7 8 5 9 25 13 14 14 22 16 17 10 22 12 12 20 19 21 21 15 14 14 16 16 14 14 15 15 14 14 16 21 18 19 20 12 12 13 10 17 22 1 26 17 11 11 2 1 Ref. 5 6 4 7 8 9 3 5 2 25 22 22 23 13 24 1 64129 Page 480 AFE48-U P.D. MORENCI RETARDING GRID ASSEMBLY (PB8988) Item Part No. 1 2 GE0013 GE0016 VE5762 VE4696 BF0699 VE4516 VE4687 TC1234 GE0015 GE0014 GE0021 GE0018 GE0019 GE0020 VE3035 GE0017 GE0025 GE0034 GE0024 GE0029 GE0027 GE0028 PB8171 GE0033 GE0031 GE0030 GE0032 GE0022 GE0023 GE0038 GE0037 GE0026 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Ref. PB8167 VE4739 GE0040 VE4518 VE4648 VE4515 VE4519 BF1888 GE0041 GE0042 GE0043 GE0044 VE4696 VE4687 VE4699 VE5171 VE5013 VE4698 GE0045 Description LOUVER ASSEMBLY COVER WASHER - 5/16" LOCKWASHER - 5/16" CAPSCREW - 5/16" - 18NC X 3/4" WASHER - 3/8" LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 3/4" COVER COVER COLLAR ASSEMBLY DIFFUSER ASSEMBLY GASKET GASKET PYTHON #1062 MOTOR, BLOWER (SEE INDEX) RESISTOR CONNECTION, INSULATOR SPACER ASSEMBLY TUBE BAR, BUS - INSULATED BAR, BUS - INSULATED SPACER, END BAR, BUS - INSULATED BAR, BUS BAR, BUS BAR, BUS RESISTOR INSULATOR SPACER GROMMET RESISTOR NOTE: NS = NOT SHOWN CAPSCREW, PUSHER - 1/2" - 13NC X 6 1/2" CAPSCREW - 3/8" - 16NC X 1" CAPSCREW - 3/8" - 16NC X 3 1/2" CAPSCREW - 1/2" - 13NC X 1 1/2" WASHER - 5/16" WASHER - 3/8" WASHER - 1/2" (NARROW) WASHER - 1/2" WASHER - (SPECIAL) 0.530" I.D. WASHER - 5/8" WASHER - (SPECIAL) 0.64 I.D. X 2" O.D. X 3/8" THK WASHER - (SPECIAL) 21/32" I.D. X 2" O.D. LOCKWASHER - 5/16" LOCKWASHER - 3/8" LOCKWASHER - 1/2" LOCKWASHER - 5/8" NUT - 5/16" - 18NC NUT - 1/2" - 13NC NUT - 5/8" - 11NC 64129 Qty uom Page 4 4 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 2 2 4 4 2 2 AS REQUIRED 2 3 16 4 10 5 5 4 1 4 4 6 12 40 29 4 1 486 AS REQUIRED AS REQUIRED 4 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED Page 480 AFE48-U P.D. MORENCI 15 13 14 18 17 19 22 15 13 21 20 11 11 12 10 10 4 1 2 3 5 2 6 16 12 3 1 7 13 14 15 16 17 18 12 19 15 13 20 21 11 11 12 10 10 4 1 2 3 2 9 8 5 6 2 3 2 1 7 Ref. 64007 Page 484 AFE48-U P.D. MORENCI RETARDING GRID ASSEMBLY (PB8988) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PB8171 GE0022 GE0024 GE0018 GE0019 GE0020 VE3035 GE0035 GE0036 GE0027 GE0029 GE0028 GE0032 GE0030 GE0016 GE0017 GE0015 GE0021 GE0031 GE0023 GE0038 GE0033 Ref. Description SPACER, END RESISTOR SPACER DIFFUSER ASSEMBLY GASKET GASKET PYTHON - #1062 CLAMP, CABLE CLAMP, CABLE BAR, BUS - INSULATED TUBE BAR, BUS - INSULATED BAR, BUS BAR, BUS COVER MOTOR, BLOWER (SEE INDEX) COVER COLLAR ASSEMBLY BAR, BUS INSULATOR SPACER BAR, BUS 64007 Qty uom Page 4 12 4 4 2 2 AS REQUIRED 4 4 5 10 5 6 4 4 2 2 4 4 40 29 6 486 Page 484 AFE48-U P.D. MORENCI 16 14 13 17 12 19 20 18 11 21 10 15 7 6 5 4 2 1 3 31 30 29 27 28 26 25 24 37 8 23 38 9 39 22 33 34 32 35 36 Ref. 64000 Page 486 AFE48-U P.D. MORENCI BLOWER MOTOR COMMUTATOR END (GE0017) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 VS9062 BF1889 VS9222 VE4696 BF1006 VJ7666 GE0052 BF1002 BF1003 VE3030 VS9203 BF1886 VE4687 VE4641 VE4256 VE8978 VJ7941 VS8162 VS7026 VS8161 VS7026 VE7076 VS8587 BF1000 BF0999 GE0047 VJ6359 VS9059 VS9032 VS9262 DC4579 VS9031 VS8884 VE4258 BF1887 BF1888 VE4699 VE2754 VE4409 VS9061 GE0048 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Ref. Description NUT PIN, COTTER CAP LOCKWASHER CAPSCREW PLATE CAP, BRUSH HOLDER CORD - .070 IN DIAMETER VARNISH FLAT WASHER - 1/2" LOCKNUT - 1/2" FRAME, HEAD LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 1/4" FAN SEAL, V-RING SUPPORT COVER LATCH ASSEMBLY COVER LATCH ASSEMBLY BRUSH BRUSH HOLDER ASSEMBLY SPACER COMMUTATOR RING, GROUND BRUSH HOUSING, BEARING SLEEVE FLINGER BEARING MACHINE SCREW - #10 LOCKWASHER NUT MOUNT, RUBBER CAPSCREW - 1/2" - 13NC X 3 1/4" WASHER - 1/2" LOCKWASHER - 1/2" NUT - 1/2" BRUSH WEIGHT WEIGHT, BALANCE 64000 Qty uom 1 1 1 8 8 1 1 AS REQUIRED AS REQUIRED 4 4 1 AS REQUIRED AS REQUIRED 1 1 4 1 1 1 1 8 8 1 1 1 1 1 1 1 2 1 1 4 4 4 4 4 1 AS REQUIRED 1 Page 486 AFE48-U P.D. MORENCI 11 10 9 2 3 4 8 5 1 7 6 12 13 14 16 17 19 20 21 26 27 Ref. 64001 25 24 23 18 15 22 Page 488 AFE48-U P.D. MORENCI BLOWER MOTOR NON-COMMUTATOR END (GE0017) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 VE5171 C1630 VE4818 VE4819 VE7206 VE2761 VE3915 BF1001 VE4687 VE4641 VE8978 VE4257 BF1885 VS7492 VS9031 VE4696 TR4731 VS8884 BF1889 VS9062 BF0997 VS9221 VS9262 VS9032 VS9061 BF0998 GE0046 Ref. Description LOCKWASHER - 5/8" CAPSCREW - 5/8" - 11NC X 2" PUNCHING, MAIN PUNCHING, END TAPE, GLASS - .014 KIT, ARMATURE REWIND VARNISH / GALLON PUTTY, PERMAFIL LOCKWASHER - 3/8" CAPSCREW - 3/8" - 16NC X 1 1/4" SEAL, V-RING FAN FRAME, HEAD SEALER - 5 OZ LOCKWASHER LOCKWASHER - 5/16" CAPSCREW - 5/16" - 18NC X 1" NUT PIN, COTTER NUT SHAFT CAP BEARING FLINGER WEIGHT, BALANCE ARMATURE, HEAD ARMATURE ASSEMBLY 64001 Qty uom 16 16 256 4 AS REQUIRED 1 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 1 1 1 AS REQUIRED 1 6 6 1 1 1 1 1 1 1 AS REQUIRED 1 1 Page 488 AFE48-U P.D. MORENCI 3 4 5 2 1 Ref. 64002 Page 490 AFE48-U P.D. MORENCI BRUSH HOLDER Item Part No. 1 2 3 4 5 NS VJ1085 VJ1086 VS9076 VS5829 VJ1083 Ref. Description Qty PIN HUB, SPRING SPRING SCREW ARM, PRESSURE NOTE: (ILLUSTRATION FOR ONE HOLDER) 64002 1 1 1 1 1 Page 490 AFE48-U P.D. MORENCI 3 2 4 1 5 6 6 1 7 8 2 3 9 10 11 12 13 1 1 4 Ref. 64003 Page 492 AFE48-U P.D. MORENCI BRUSH HOLDER WIRING Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 VS8587 DC3584 VE4642 VE4825 BF1886 VJ7941 VS8952 VS9082 VS9081 VE4687 GE0050 GE0051 GE0049 Ref. Description BRUSH HOLDER ASSEMBLY LOCKWASHER - 1/4" CAPSCREW - 1/4" - 20NC X 3/4" CABLE ASSEMBLY FRAME, HEAD SUPPORT CAPSCREW - 1/4" - 20NC X 1" STRAP CONNECTOR LOCKWASHER - 3/8" CAPSCREW - 3/8" (SPECIAL) CEMENT BRACKET ASSEMBLY 64003 Qty uom 8 4 4 2 1 4 8 1 1 2 2 AS REQUIRED 1 Page 492 AFE48-U P.D. MORENCI 1 2 21 21 22 1 2 3 14 4 20 9 10 11 5 6 7 8 4 19 12 13 14 17 18 3 17 15 16 18 Ref. 64004 Page 494 AFE48-U P.D. MORENCI BLOWER MOTOR FIELD INSTALLATION Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ref. Part No. VS9091 VE4833 VS9089 VS9086 DF3445 DC3584 VE4642 WA0396 VE7214 VE4335 VE3915 BF1004 VS9084 VS9087 BF1005 VS9083 C1630 VE5171 VS9088 VE4832 VE4835 VS7010 64004 Description LEAD CABLE ASSEMBLY STRAP STRAP FLAT WASHER - 1/4" LOCKWASHER - 1/4" CAPSCREW - 1/4" - 20NC X 5/8" NUT - 1/4" TAPE, SILICONE TAPE VARNISH / GALLON COIL PIECE, POLE STRAP COIL PIECE, POLE CAPSCREW - 5/8" X 2" - G5 LOCKWASHER - 5/8" STRAP PIN, DOWEL BUSHING SLEEVE Qty uom 1 1 2 2 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 4 4 2 4 4 16 16 1 2 2 1 Page 494 AFE48-U P.D. MORENCI WHEEL MOTOR GROUP Description WHEEL MOTOR ASSEMBLY (PB9900) WHEEL MOTOR ASSEMBLY - 1 (PB9900) MOTOR ASSEMBLY - WHEEL (GE0053) MOTOR ASSEMBLY - WHEEL - 1 (GE0053) Ref. TOC-T Qty Page 1 1 1 496 498 502 504 Page 495 AFE48-U P.D. MORENCI 3 6 2 5 4 7 1 10 11 Ref. 64008 9 8 Page 496 AFE48-U P.D. MORENCI WHEEL MOTOR ASSEMBLY (PB9900) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 NS NS NS NS NS NS GE0053 GE0111 VE3922 WA5662 EF9595 WA5669 ED6785 SL7740 GE0054 VE1273 VE3035 Ref. D2930 64008 Description MOTOR ASSEMBLY - WHEEL (SEE INDEX) CAPSCREW - 1" X 8NC X 4 1/2" WASHER - 1" O-RING FLATWASHER - 1 1/4" CAPSCREW - 1 1/4" - 12NF X 3 1/2" (12 POINT HEAD) BRAKE ASSEMBLY (1) PIN, DOWEL FRAME ASSEMBLY RING, SEAL PYTHON #1062 NOTE: NS = NOT SHOWN CAPSCREW - 1/2" - 13NC X 3/4" (SOCKET HEAD) (2) NOTE: (1) REFER TO 930E HAULPAK PARTS MANUAL FOR BREAKDOWN (2) USED FOR SHIPPING ASSM ONLY OR DURING OVERHAUL OF WHEEL MOTOR Qty uom 1 12 12 1 27 27 1 1 1 1 Page 502 AS REQUIRED 6 Page 496 AFE48-U P.D. MORENCI 21 19 17 13 14 15 18 16 1 26 22 20 6 23 24 25 27 32 33 34 28 29 37 38 39 35 31 5 42 30 44 36 40 41 45 43 12 37 39 49 47 11 16 48 10 46 52 55 51 9 50 8 1 3 6 Ref. 64009 5 4 2 7 54 50 51 53 Page 498 AFE48-U P.D. MORENCI WHEEL MOTOR ASSEMBLY - 1 (PB9900) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 NS NS Ref. Part No. EF9595 GE0068 GE0089 GE0082 GE0056 GE0109 GE0110 GE0086 GE0087 EF6174 WA1628 PC0179 ED3347 BF4081 BF4096 WA5663 GE0055 WB1030 VE5185 VE4542 EC9962 GE0088 GE0059 GE0078 GE0079 GE0080 GE0081 GE0090 VE5187 GE0107 GE0108 GE0069 GE0106 GE0105 GE0099 GE0100 GE0103 VE5187 GE0107 GE0108 GE0106 GE0060 GE0095 GE0094 GE0096 GE0092 GE0093 GE0104 GE0091 GE0067 GE0097 GE0433 GE0073 GE0074 GE0075 VE4999 GE0102 GE0077 GE0076 GE0434 GE0101 GE0058 GE0098 H2980 64009 Description FLATWASHER - 1 1/4" CAPSCREW - 1 1/4" - 12NF X 5 1/2" (12 POINT HEAD) FLATWASHER - 1 1/4" CAPSCREW - 1 1/4" - 12NF X 3 1/2" (12 POINT HEAD) BEARING, OUTER BUSHING CAPSCREW - 1" - 8NC X 4 1/2" PLUG SHAFT, DRIVE CARRIER, SEAL O-RING SEAL ASSEMBLY TOOL, INSTALLATION SEAL, TORIC SEAL, RING O-RING BEARING, INTER CAPSCREW - 1 1/4" - 12NF X 9" FLATWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1" STUD - 6 1/4" NEVER - SEEZ COVER SHIMS, SET SHIM - 0.005 SHIM - 0.007 SHIM - 0.229 HUB, WHEEL FLATWASHER - 3/4" CAPSCREW - 3/4" - 10NC X 2 1/4" WIRE, LOCK CAPSCREW - 1/2" - 13NC - 1 3/4" (SOCKET HEAD) PLATE, CLAMP GEAR, RING - HIGH GEAR, PLANETARY PINION - HIGH BEARING CARRIER, HIGH FLATWASHER - 3/4" CAPSCREW - 3/4" - 10NC X 2 1/4" WIRE, LOCK PLATE, CLAMP TUBE, TORQUE WASHER, SELF-LOCKING - 1" CAPSCREW - 1" - 8NC X 13" (12 POINT HEAD) THREAD LOCK GEAR, PLANETARY PINION - LOW BEARING GEAR, RING - LOW PIN, PINION GEAR PIN CARRIER, LOW PINION, SUN - LOW SHIM SET SHIM - 0.015 SHIM - 0.030 CAPSCREW - 1/2" - 13NC X 2" CAPSCREW - 1" - 8NC X 7 1/2" (12 POINT HEAD) FLATWASHER (SPECIAL) WASHER, THRUST COVER RETAINER PLUG, SUN PINION PIN, PINION GEAR NOTE: NS = NOT SHOWN BALL, LOCK - PINION PIN LOCK Qty uom 36 35 8 35 1 16 16 1 1 1 1 1 1 2 1 1 1 28 36 24 50 AS REQUIRED 2 1 5 4 4 1 16 16 8 17 8 1 3 6 1 16 16 8 8 1 8 8 AS REQUIRED 4 8 1 4 1 1 1 1 12 6 12 6 2 4 1 1 2 3 9 Page 498 AFE48-U P.D. MORENCI 19 18 20 21 15 19 12 28 27 26 19 17 25 24 23 22 29 16 15 12 30 14 13 12 11 32 31 33 35 10 9 8 34 7 6 5 4 26 3 Ref. 64010 2 1 36 39 37 38 Page 502 AFE48-U P.D. MORENCI MOTOR ASSEMBLY - WHEEL (GE0053) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 GE0128 GE0127 GE0126 GE0125 VE5185 VE4518 GE0124 VE5762 GE0141 GE0142 VE3027 TC1233 VE7206 GE0112 VE4701 VE4641 GE0137 GE0138 VE4515 VE7272 GE0136 VE3916 VE4334 GE0140 VE3915 VE4739 VJ8959 C1630 GE0116 GE0113 GE0114 GE0115 GE0118 GE0122 GE0139 GE0119 GE0120 GE0123 VE4516 Ref. Description COLLAR (INNER) BEARING COLLAR (OUTER) CAP, BEARING FLATWASHER - 1/2" CAPSCREW - 1/2" - 13N X 1 1/2" FRAME, END FLATWASHER - 5/16" CAPSCREW - 5/16" - 18NC X 2 1/4" CEMENT FLATWASHER - 3/8" NUT - 3/8" TAPE, GLASS RING, BUS (TC) CAPSCREW - 3/8" - 16NC X 3" CAPSCREW - 3/8" - 16NC X 1 1/4" CLAMP CONNECTION, STRAP FLATWASHER - 3/8" SEALANT BLOCK PUTTY TAPE TAPE, FIBERGLASS VARNISH / GALLON CAPSCREW - 3/8" - 16NC X 1" FLATWASHER - 5/8" (SPECIAL) CAPSCREW - 5/8" - 11NC X 2" FELT, 5/32" THICK RING, BUS (TB) RING, BUS (TA) RING, BUS (N) DEFLECTOR, AIR WEIGHT, BALANCING SENSOR, SPEED WHEEL, SENSOR NUT LOCKWASHER FLATWASHER - 3/8" 64010 Qty uom 1 1 1 1 8 8 1 2 2 AS REQUIRED AS REQUIRED 14 1 1 2 3 1 3 AS REQUIRED AS REQUIRED 1 AS REQUIRED AS REQUIRED AS REQUIRED AS REQUIRED 12 AS REQUIRED AS REQUIRED AS REQUIRED 1 1 1 1 AS REQUIRED 1 1 1 1 8 Page 502 AFE48-U P.D. MORENCI 1 2 3 6 8 4 13 5 15 4 14 16 19 18 17 7 Ref. 64108 9 10 11 12 Page 504 AFE48-U P.D. MORENCI MOTOR ASSEMBLY - WHEEL - 1 (GE0053) Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 VJ8959 C1630 GE0129 VE5185 VE4518 GE0122 GE0117 GE0130 GE0133 GE0134 VE0636 GE0135 VS7492 VE6232 GE0131 BF1660 GE0121 GE0395 VS8999 Ref. Description FLATWASHER - 5/8" CAPSCREW - 5/8" - 11NC X 2" FRAME, HEAD FLATWASHER - 1/2" CAPSCREW - 1/2" - 13NC X 1 1/2" WEIGHT, BALANCING ROTOR ASSEMBLY HOUSING, BEARING FLINGER COLLAR BEARING COLLAR SEALER, 5 OZ CAPSCREW - 1/2" - 13NC X 3 1/4" CAP, BEARING SEAL, LIP SHAFT CAP, BEARING SEALER, PREMATEX NO.3 64108 Qty uom AS REQUIRED AS REQUIRED 1 8 4 AS REQUIRED 1 1 1 1 1 1 AS REQUIRED 4 1 1 1 1 1 Page 504