RRU3008 V1 Installation Guide Issue: 24 Date: 2012-10-20 HUAWEI TECHNOLOGIES Co., Ltd. This document is applicable to GSM V100R009C00/V100R012C00/V100R012C02 SRAN V100R002C00/V100R003C00/V100R003C01 In this document, the actual equipment may differ from what is shown in the figures. The color or the appearance of the equipment are for reference only. Contents 1. Installation Tools …………………………………………………………………………………………………....... 2 2. Installing the DC RRU ………………………………………………………………………………………….. …… 3 Installation Modes …………………………………………………………………......... …………................ 3 Space Requirements………………………………………………………………….. ……………………… 4 Installation Procedure ………………………………………………………………………………………….. 6 Preparing for the Installation ………………………………………………………………………………….. 6 Installing the RRU on a Metal Pole …………………………………………………………………………. 7 Installing Two RRUs in Back-To-Back Mode ………………………………………………………………. 8 Installing the RRU on U-Steel ………………………………………………………………………………… 9 Installing the RRU on Angle Steel ……………………………………………………………………….. …… 9 Installing the RRU on a Wall …………………………………………………………………………………. 10 Installing the RRU on an H-shaped Stand ………………………………………………………………….. 12 Cable Connections of a Single RRU ………………………………………………………………………… 15 Cable Connections of Multiple RRUs ……………………………………………………………………….. 15 Cable List ………………………………………………………………………………………………………. 16 Installing the RRU Cables ……………………………………………………………………………………. 18 RRU Cable Installation Scenarios …………………………………………………………………………… 20 3. Installing the AC RRU ………………………………………………………………………………. ……………… 36 Space Requirements..………………………………………………………………... ……………………… 36 Installation Modes ……………………………………………………………………………………………. 36 Installing the Surge Protection Box (for Outdoor Scenarios) ……………………………………………... 37 Cable Connections of a Single RRU ………………………………………………………………………… 40 Cable Connections of Multiple RRUs ……………………………………………………………………….. 40 List of Cables (No Surge Protection Box Configured) …………………………………………………….. 41 List of Cables (Surge Protection Box Configured) …………………………………………………………. 42 Installing the RRU Cables ……………………………………………………………………………………. 44 Installation Checklist …………………………………………………………………………………………. 46 4. Powering On the RRU ……………………………………………………………………………………………… 47 5. Appendix ……………………………………………………………………………………………………………… 47 Binding the RRU and Installation Components …………………………………………………………….. 47 Making OT Terminals by Using a Cable Peeler (Recommended) ………………………………………... 49 Making OT Terminals at the Input End of the Power Cable by Using a Knife …………………………… 50 Waterproofing Outdoor Cables ……………………………... ………………………………………………… 51 Installing the Optical Module …………………………………………………………………………………… 52 Installing the Corrugated Pipes of AC Power Cable ……………………………………………………….. 52 Pin Assignment for the Wires of the RRU Alarm Cable (DC) ……………………………………………… 52 Mapping Relationship between the Pins in the Input and Output Ports on the USLP2…………………… 53 6. Changes History ……………………………………………………………..………..…………….…………………. 1 54 Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved. Installation Tools Hammer drill (with bit 14) Heat gun Rubber hammer ESD gloves Vacuum cleaner Phillips screwdriver Flat-head screwdriver (M3~M6) (M3~M6) Crimping pliers Wire stripper Adjustable wrench Guarded blade utility knife Wire cutter (with the diameter of at least 32 mm) Torque wrench 5mm M3~M6 Combination wrench (21mm~21mm) for pole installation Level Torque screwdriver (17mm~17mm) for wall installation Marking pen Multimeter (with the diameter of no more than 10 mm) 2 Measuring tape Installing the DC RRU a Installation Modes On a metal pole On U-steel On angle steel On a wall On an H-shaped stand 63 mm to 80 mm 60 mm to 114 mm (The recommended value is 80 mm.) 30 mm to 50 mm The following figure describes the specifications for the metal pole, angle steel, and U-steel where the RRU is installed. 50 mm to 100 mm 63 mm to 80 mm Metal pole Angle steel U-steel RRU Angle steel or U-steel The angle between the vertical and the angle steel or U≤10° steel or angle steel where the RRU is installed must be less than or equal to 10 degree. The brackets cannot be combined when the RRUs are installed on the wall. WARNING Only one RRU can be installed on a U-steel or an angle steel at the back. When installed on a tower, only one RRU can be installed in standard mode or reverse mode. Two RRUs cannot be installed one a pole in back-to-back mode, and the brackets for more than two RRUs cannot be combined. A single DC RRU can be bound and lifted to a tower. For details, see page 47 "Binding the RRU and Installation Components". 3 Installing the DC RRU b Dimensions and Installation Clearance Recommended Clearance for a Single RRU. RRU Dimensions. 380 mm 170 mm ≥300 mm The recommended installation clearance meets the requirements of the equipment for normal running and OM. When the installation space is sufficient, the recommended installation clearance can be adopted. 485 mm 500 mm to 10,000 mm Minimum Clearance for a Single RRU. Minimum clearance for the RRU installed on a tower. 200 mm The minimum installation clearance meets the requirements of the equipment for normal running and heat dissipation, but does not meet the requirements for Operation and Maintenance (OM) such as checking the status of the LEDs and opening the maintenance cavity. When the installation space is restricted, the minimum installation clearance can be adopted. 200 mm 300 mm Top view Auxiliary metal pole 400 mm Side view 280 mm 300 mm Top view 100 mm 400 mm 280 mm 600 mm Main metal pole 4 Main metal pole Auxiliary metal pole Installing the DC RRU b Dimensions and Installation Clearance Recommended Horizontal Spacing for Two RRUs Installed in Parallel. ≥300 mm ≥600 mm Minimum Horizontal Spacing for Two RRUs Installed in Parallel. ≥600 mm Recommended Vertical Spacing for Two RRUs Installed in Parallel. 100 mm 400 mm 400 mm Minimum Vertical Spacing for Two RRUs Installed in Parallel. ≥300 mm 200 mm ≥500 mm 300 mm ≥500 mm 300 mm 5 Installing the DC RRU c Installation Procedure Start Prepare the installation Install the RRU on a metal pole Install the RRU on U-steel Install the RRU on angle steel Install the RRU on a wall Install the RRU on an H-shaped stand Install the RRU cables Check the RRU hardware installation Power on the RRU End d Preparing for the Installation Cover plate Attachment plate Auxiliary bracket Dual-nut bolt Main bracket Front Main and auxiliary brackets for the RRU 6 Back Installing the DC RRU e Installing a Single RRU on a Metal Pole 1. Install the main bracket. When installing the main bracket, ensure that the contact piece on the bracket is fixed. 1200 mm to 1600 mm You may fit one end of the auxiliary bracket on one dual-nut bolt assembly and then the other end on the other dual-nut bolt assembly during the installation. 2. Use an adjustable wrench to tighten the nut until the fastening torque is 40 N·m. In this way, the main and auxiliary brackets are secured on the pole. Fasten the two dual-nut bolt assemblies alternatively. After the brackets are secure, use a tape to measure the spacing between the main bracket and the auxiliary bracket at the two sides and ensure that the spacing is the same. 40 N•m 3. Install the RRU on the main bracket. When you hear click sound, you can infer that the RRU is in position. The weight-bearing capacity of the RF ports at the bottom of the RRU is low. Do not place the RRU at its bottom. During the operation, place the foam pad or cardboard under the RRU to prevent any damage to the housing of the RRU. 7 Installing the DC RRU f Installing Two RRUs Back-To-Back on a Metal Pole 1. Install an RRU. For details, see page 7 Installing a Single RRU on a Metal Pole. 2. Install the main fixture for another RRU. 3. Reinstall the attachment plate and cover plate on the second RRU by interchanging their positions. M6X16 5 N•m 4. Install the second RRU on the main bracket. In reverse mode In standard mode Ensure that the cabling cavities of the two RRUs face the same direction when installing the RRUs. Cabling cavity 8 Installing the DC RRU g Installing the RRU on U-Steel Plan view U-steel The procedure for installing the RRU on U-steel is the same as that on a metal pole. Only one RRU can be installed on U-steel. h Installing the RRU on Angle Steel Plan view Angle steel The procedure for installing the RRU on angle steel is the same as that on a metal pole. Only one RRU can be installed on angle steel. 9 Installing the DC RRU i Installing the RRU on a Wall 1. Place the auxiliary fixture on the wall at the installation position and then mark the anchor points by using a marking pen. 128 mm Auxiliary bracket 126 mm It is recommended that the auxiliary bracket be 1,200 mm to 1,600 mm above the ground. 126 mm RRU 1,200 mm to 1,600 mm 2. Drill holes at the anchor points and then install the expansion bolt assemblies. M10x65 bolt Spring washer 10 Plastic tube Ø14 Flat washer 10 Expansion tube 90° 55 mm to 60 mm Do not hammer the bolt entirely into the wall. Instead, leave 20 mm to 30 mm of the bolt outside the wall. 20 mm to 30 mm After the expansion bolt is removed, dispose of the plastic tube. When the RRU is installed on a wall, the requirements are as follows: For one RRU, the wall has a weight-bearing capacity of 92 kg. The fastening torque of the expansion bolt reaches 30 N·m, the expansion bolt works properly, and no damages such as cracks are on the wall. 10 Installing the DC RRU i Installing the RRU on a Wall 3. Fit the auxiliary bracket on the expansion bolts downward, and then tighten the bolts by using a combination wrench 17 mm. M10 30 N•m Arrows are upwards 5. Install the RRU. 11 4. Install the main bracket. Installing the DC RRU j Installing the RRU on an H-shaped Stand 2. Adjust the levelness of the stand. 1. Secure the stand. 12 Installing the DC RRU j Installing the RRU on an H-shaped Stand 3. Install the horizontal beam. Pretightening Tightening The horizontal beam on the other side is installed in the same way. 13 Installing the DC RRU j Installing the RRU on an H-shaped Stand 4. Install the main bracket. 5. Mount the RRU on the main bracket M10 30 N•m Expansion bolt Use expansion bolts to fasten the main bracket. Ensure that the expansion tubes and plastic tubes must be removed before the expansion bolts are installed. Use the expansion bolts in the installation kit delivered with the RRU. Do not use other types of expansion bolts. When the RRU is installed on a wall, the angle between the wall and the RRU should not exceed two degrees. 6. Install the RRU. Do not install three or four RRUs on a single H-shaped stand. 14 Installing the DC RRU k Cable Connections of a Single RRU DC RRU alarm cable Install the PGND cable CPRI optical cable Antenna DC RRU power cable Inter-RRU RF cable AISG multi-wire cable between the RRU and the RCU Install the RF jumper (Inter-RRU RF cable is optional) Install the DC RRU power cable RRU RF jumper RCU Feeder Install the CPRI optical cable AISG extended cable between the RRU and the RCU PGND cable Install the DC RRU alarm cable(optional) Install the AISG multi-wire cable between the RRU and the RCU (optional) Install the AISG multi-wire cable between the RRU and the RCU (optional) External power supply External alarm device Two RRUs are connected using an inter-RRU RF cable when these two RRUs share one dual-polarized antenna in one sector. More than two RRUs cannot be interconnected in one sector. On AC-powered electric railways, such as high speed railways, when leaky cables are connected to RRUs installed in tunnels, high-voltage-resistance DC blocks must be installed between RRU RF jumpers and the leaky cables to protect the RRUs against damage. Antenna Antenna Cable Connections of Multiple RRUs Antenna l CPRI optical cable DC RRU power cable RRU RF jumper PGND cable SFP high-speed cable for cascading External power supply DC RRU alarm cable External alarm device The RRU does not support the cascading of power cables. When two or more RRUs need to be cascaded in the same cell (or in the scenario for capacity expansion), the alarm cables need to be connected to the RRU in the lowest level for alarm reporting. 15 Installing the DC RRU m Cable List Cable Connector Type Connected to… PGND cable OT terminal ( M6 ) Grounding bolt on the RRU (16 mm²) OT terminal ( M8 ) Nearest grounding bar RRU RF jumper DIN male connector Ports labeled ANT-A and ANT-B on the RRU DIN male connector Feeder or antenna Two OT terminals ( M4 ) North American standard: DC RRU power cable ( North American The OT terminal on the blue wire is connected standard: 12AWG to the NEG(-) port on the cabling cavity of the RRU. The OT terminal on the black wire is European standard: connected to the RTN(+) port on the cabling 4 mm² ) cavity of the RRU European standard: The OT terminal on the blue wire is connected to the NEG(-) port on the cabling cavity of the RRU. The OT terminal on the brown wire is connected to the RTN(+) port on the cabling cavity of the RRU Bare wire External power supply North American standard: European standard: CPRI optical cable DLC connector Connect the fiber tails labeled 1A and 1B to the CPRI_W port on the RRU DLC connector Connect the fiber tails labeled 2A and 2B to one of the CPRI0 to CPRI5 ports on the GTMU 16 Installing the DC RRU m Cable List Cable Connector Type Connected to… AISG multi-wire Waterproof DB9 connector Port labeled RET on the RRU Standard AISG female connector Standard AISG male connector of the AISG cable between the RRU and the RCU extension cable or RCU AISG extended Standard AISG male connector Standard AISG female connector of the AISG cable between the multi-wire cable RRU and the RCU Inter-RRU RF Standard AISG female connector Standard AISG male connector of the RCU 2W2 connector Port labeled RX_IN/OUT on the upper-level RRU 2W2 connector Port labeled RX_IN/OUT on the lower-level RRU SFP200 male connector the CPRI_E port on the upper-level RRU SFP200 male connector the CPRI_W port on the lower-level RRU DB15 male connector Port labeled EXT_ALM in the RRU cabling cavity Eight cord end terminals External alarm devices cable SFP high-speed cable for cascading DC RRU alarm cable 17 Installing the DC RRU n Installing the RRU Cables 1. Opening the Cover Plate of the RRU Cabling Cavity. M4 2. The Cabling Cavity of the RRU. Cable trough for the power cable Cable trough for the optical cable Cable trough for the power cable Reference for making the power cable Cabling cavity Cover plate of the cabling cavity Waterproofing filler 18 Installing the DC RRU n Installing the RRU Cables 3. Cable Connections of RRU. DC RRU alarm cable Case 2 Case 1 CPRI optical cable DC RRU power cable PGND cable RRU RF jumper Shielding layer of the power cable Waterproofed alarm cable Keep the dustproof caps on vacant feeder connectors. Wrap the feeder connectors with waterproof tapes for outdoor scenarios, as shown in the figure. Dustproof cap Waterproof tape 4. Closing the Cover Plate of the RRU Cabling Cavity. Insulating tape Press the strap on the exposed shielding layer of the power cable tightly. Ensure that the lower edge of the exposed shield layer does not exceed the position shown in the figure. The alarm cable is preferably led out of the RRU from the narrower cable trough in the middle of the cabling cavity. If the cable trough is used by the CPRI optical cable, the alarm cable is led from the wider cable trough near the middle one. In this case, the alarm cable must be wrapped with 10 to 17 layers of waterproof tape so that the diameter of the cable reaches 10 mm to 12 mm. To avoid sharp bending, the optical cable must be pressed by the strap next to the power cable during the optical cable installation. Waterproof fillers should be installed in the unused cable trough. The tape is wrapped spirally upwards, downwards, and then upwards again in three layers. For every two adjacent tape layers, the tape on the upper layer overlaps about half the width of the tape on the lower layer. For details on how to add the OT terminals to the DC RRU power cable, see page 49. 19 M4 1.4 N•m The screw on the cover plate is tightened until the fastening torque is 1.4 N•m. The screws on the cover plate are tightened in the order shown in the preceding figure. Installing the DC RRU o RRU Cable Installation Scenarios 1.1 RRU+APM30. RRU and BBU are on the same site, and the BBU monitors the APM30. shielding layer (40 mm) DC RRU power cable CPRI optical cable The DC RRU power cable is connected to one of the LOAD4 to LOAD9 terminals of the PDU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30. 20 Installing the DC RRU o RRU Cable Installation Scenarios 1.1 RRU+APM30. The RRU and BBU are not on the same site, and the RRU monitors the APM30. Grounding the shielding layer of the cable: DC RRU power cable CPRI optical cable DC RRU alarm cable shielding layer (40 mm) X8 X9 X6 X7 Wire Color of the Alarm Cable Wire Type Pins Port on the APMI Brown Twisted X9 TX+ X8 TX- X7 RX+ X6 RX- White/brown Green White/green pair Twisted pair PGND cable The DC RRU power cable is connected to one of the LOAD4 to LOAD9 terminals of the PDU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30. A shielded RRU alarm cable must be used, and a grounding clip must be installed on the cable before the cable is routed out of the cabinet. 21 Installing the DC RRU o RRU Cable Installation Scenarios 1.2 RRU+APM30H(Ver.A). RRU and BBU are on the same site, and the BBU monitors the APM30H(Ver.A). Please see the "RRU+APM30(AC)" on the page20. The RRU and BBU are not on the same site, and the RRU monitors the APM30H(Ver.A). Grounding the shielding layer of the cable: DC RRU power cable CPRI optical cable RRU alarm cable Surge protection transfer cable between the HEUA and the USLP2 shielding layer (40 mm) PGND cable COM_IN LOAD4 The DC RRU power cable is connected to one of the LOAD4 to LOAD9 terminals of the PDU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30H(Ver.A). About mapping relationship between the pins in the input and output ports on the USLP2, see page 53. A shielded RRU alarm cable must be used, and a grounding clip must be installed on the cable before the cable is routed out of the cabinet. 22 Installing the DC RRU o RRU Cable Installation Scenarios 1.3 RRU+APM30H(Ver.B). RRU and BBU are on the same site, and the BBU monitors the APM30H(Ver.B). Grounding the shielding layer of the power cable: DC RRU power cable shielding layer (40 mm) CPRI optical cable PGND cable RRU0 The DC RRU power cable is connected to one of the RRU0 to RRU5 terminals of the EPS. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30H(Ver.B). 23 Installing the DC RRU o RRU Cable Installation Scenarios 1.3 RRU+APM30H(Ver.B). The RRU and BBU are not on the same site, and the RRU monitors the APM30H(Ver.B). Grounding the shielding layer of the cable: DC RRU power cable CPRI optical cable RRU alarm cable shielding layer (40 mm) PGND cable Surge protection transfer cable between the CMUA and the USLP2 RRU0 The DC RRU power cable is connected to one of the RRU0 to RRU5 terminals of the EPS. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30H(Ver.B). About mapping relationship between the pins in the input and output ports on the USLP2, see page 53. A shielded RRU alarm cable must be used, and a grounding clip must be installed on the cable before the cable is routed out of the cabinet. 24 Installing the DC RRU o RRU Cable Installation Scenarios 1.4 RRU+APM30H(Ver.C). RRU and BBU are on the same site, and the BBU monitors the APM30H(Ver.C). Grounding the shielding layer of the power cable: DC RRU power cable shielding layer (40 mm) CPRI optical cable PGND cable RRU0 The DC RRU power cable is connected to one of the RRU0 to RRU5 terminals of the EPU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30H(Ver.C). 25 Installing the DC RRU o RRU Cable Installation Scenarios 1.4 RRU+APM30H(Ver.C). The RRU and BBU are not on the same site, and the RRU monitors the APM30H(Ver.C). Grounding the shielding layer of the cable: DC RRU power cable CPRI optical cable shielding layer (40 mm) RRU alarm cable PGND cable Surge protection transfer cable between the CMUE and the USLP2 RRU0 The DC RRU power cable is connected to one of the RRU0 to RRU5 terminals of the EPU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the APM30H(Ver.C). About mapping relationship between the pins in the input and output ports on the USLP2, see page 53. A shielded RRU alarm cable must be used, and a grounding clip must be installed on the cable before the cable is routed out of the cabinet. 26 Installing the DC RRU o RRU Cable Installation Scenarios 2. RRU+19-Inch Stand. BBU DCDU-03B LOAD0 Shielding layer of DC RRU power cable (1) DC RRU power cable (2) CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. When connecting the DC RRU power cable to the DCDU-03B, you must add an OT terminal to the shielding layer. Then, fix the OT terminal to the corresponding PGND terminal of the DCDU-03B. For details on how to add an OT terminal, see page 50. 27 Installing the DC RRU o RRU Cable Installation Scenarios 3. RRU+Wall-Mounted BBU. LOAD0 Shielding layer of DC RRU power cable The DCDU panel must face right side and the BBU panel must face downwards. (1) DC RRU power cable (2) CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. When connecting the DC RRU power cable to the DCDU-03B, you must add an OT terminal to the shielding layer. Then, fix the OT terminal to the corresponding PGND terminal of the DCDU-03B. For details on how to add an OT terminal, see page 50. 28 Installing the DC RRU o RRU Cable Installation Scenarios 4. RRU+H-shaped stand +RRU3004 Rack (-48 V power supply ). LOAD0 Shielding layer of DC RRU power cable (1) CPRI optical cable (2) DC RRU power cable (3) DCDU power cable (4) RRU RF jumper The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. 29 Installing the DC RRU o RRU Cable Installation Scenarios 5. RRU+H-shaped stand+RRU3004 Rack (220 V power supply ). (1) CPRI optical cable (2) DC RRU power cable (3) 4815 power cable The DC RRU power cable is connected to the OUTPUT RRU terminal of 4815. 30 (4) RRU RF jumper Installing the DC RRU o RRU Cable Installation Scenarios 6. RRU+PS4890. LOAD0 Shielding layer of DC RRU power cable (1) DC RRU power cable (2) CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. When connecting the DC RRU power cable to the DCDU-03B, you must add an OT terminal to the shielding layer. Then, fix the OT terminal to the corresponding PGND terminal of the DCDU-03B. For details on how to add an OT terminal, see page 50. 31 Installing the DC RRU o RRU Cable Installation Scenarios 7.1. 220 V AC input (4815 installed in the OMB cabinet). shielding layer (40 mm) PGND The DC RRU power cable is connected to terminals of the 4815 power system for RRU. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap, and then connect the PGND cable on the strap to the nearest grounding bolt on the side in the OMB cabinet. (1) DC RRU power cable (2) CPRI optical cable 7.2. -48 V DC input (DCDU-03C installed in the OMB cabinet). shielding layer (40 mm) PGND (1) DC RRU (2) CPRI optical power cable cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. 32 Installing the DC RRU o RRU Cable Installation Scenarios 8.1. RRU+TMC. LOAD0 Shielding layer of DC RRU power cable (1) DC RRU power cable (2) CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. When connecting the DC RRU power cable to the DCDU-03B, you must add an OT terminal to the shielding layer. Then, fix the OT terminal to the corresponding PGND terminal of the DCDU-03B. For details on how to add an OT terminal, see page 50. 8.2. RRU+TMC11H(Ver.A). Please see the "RRU+TMC". 33 Installing the DC RRU o RRU Cable Installation Scenarios 8.3. RRU+TMC11H(Ver.B). LOAD0 Shielding layer of DC RRU power cable (1) DC RRU power cable (2) CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-03B. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap. 34 Installing the DC RRU o RRU Cable Installation Scenarios 8.4. RRU+TMC11H(Ver.C). Grounding the shielding layer of the power cable: DC RRU power cable shielding layer (40 mm) PGND cable CPRI optical cable The DC RRU power cable is connected to one of the LOAD0 to LOAD5 terminals of the DCDU-11B. Strip the jacket of the DC RRU power cable for a small part, press the exposed shielding layer on the strap. 35 Installing the AC RRU a Space Requirements 380 mm 250 mm The recommended/minimal clearance for the AC RRU/clearance for Two Combined RRUs is the same as that for the DC RRU. For details, see page 4 and page 5. 485 mm The AC RRU cannot be installed at a height of more than 10 m. bb Installation Modes On a metal pole On a U-steel On an angle steel On a wall On an H-shaped stand The AC RRU cannot be installed at the side. When it is installed in other modes, the procedure is the same as that of the DC RRU. For details, see page 7. Do not install the AC RRU on the tower. 36 Installing the AC RRU c Installing the Surge Protection Box (for Outdoor Scenarios) Installation of the surge protection box. Dimensions of the surge protection box. 140 mm 75 mm 305 mm 240 mm Hoop iron Recommended clearance for the surge protection box. ≥100 mm Minimal clearance for the surge protection box. 50 mm ≥500 mm 300 mm 37 Installing the AC RRU c Installing the Surge Protection Box (for Outdoor Scenarios) 1. Install the surge protection box on the metal pole. As shown in the figure, unfasten the screw on the loop iron with the torque of 4.8 N•m. Installing the surge protection box on the wall Lead the loop iron through the opening between the back plate of the surge protection box and the surge protection box. Circle the loop iron around the metal pole, and then tighten the screw on the loop iron. If the pole has a small diameter, there is a long extra part of the hoop. It is recommended that the extra part be cut. when installing the surge protection box, you need to dispose of the plastic tube on the expansion bolt. The procedure for installing the surge protection box on the wall is the same as that for installing the RRU on the wall. For details, see page 10. 2. Open the cover of the surge protection box (by unfastening the screws with the torque of 4.8 N•m). 38 Installing the AC RRU c Installing the Surge Protection Box (for Outdoor Scenarios) 3. Connect the power cable between the surge protection box and the RRU. Lead the external AC power cable through the PG connector labeled IN. The L, N, and PE wires of the power cable are connected to the Lin, Nin, and PE terminals on the surge protection box. Lead the power cable between the RRU and the surge protection box through the PG connector labeled OUT. The Lin, Nin, and PE wires of the power cable are connected to the Lout, Nout, and PE terminals on the surge protection box. Tighten the thread-lock sealing nut, and then use a wrench to further tighten the connector for one or two laps to ensure its waterproofing capability. Insulating layer OUT OUT IN The cable led through the PG connector labeled OUT is the power cable between the RRU and the surge protection box, and the cable led through the PG connector labeled IN is the external AC power cable. Install the corrugated pipes for the AC power cables before installing the AC RRU power cables. For details, see page 52. 4. Close the cover of the surge protection box. AC IN PG connector Thread-lock sealing nut Lead the cable through the removed thread-lock sealing nut, and then lead the cable through the PG connector. The removed thread-lock sealing nut of the PG connector cannot be replaced with the thread-lock sealing nuts of other surge protection boxes. Ensure that the case of the cable insulating layer is tightly pressed by the strap. 5. Connect the PGND cable. PGND cable Equipotential cable 1.4 N•m 39 Installing the AC RRU d Cable Connections of a Single RRU AC RRU monitoring signal cable Antenna CPRI optical cable Inter-RRU RF cable AISG multi-wire cable between the RRU and the RCU RRU RF jumper Feeder AISG extended cable between the RRU and the RCU PGND cable AC RRU power cable Equipotential cable External power supply The AC RRU monitoring signal cable, equipotential cable between the power module and the RRU are installed before delivery. Sequence of Installing the Cables: PGND cable → RRU RF jumper → AC RRU power cable→ CPRI optical cable → AISG multi-wire cable between the RRU and the RCU ( optional ) →AISG extended cable between the RRU and the RCU ( optional ) e Cable Connections of Multiple RRUs CPRI optical cable RRU RF jumper External power supply 40 Antenna Antenna PGND cable Antenna AC RRU power cable Installing the AC RRU f List of Cables (No Surge Protection Box Configured) Cable Connector Type Connected to… PGND cable OT terminal (M6) Grounding bolt on the RRU OT terminal (M8) Nearest grounding bar DIN male connector Ports labeled ANT-A and ANT-B on the RRU DIN male connector Feeder or antenna Round connector Port labeled AC_in on the RRU To be made depending on External power supply (16 mm²) RRU RF jumper AC RRU power cable (1.5mm²) field requirements CPRI optical DLC connector cable Connect the fiber tails labeled 1A and 1B to the CPRI_W port on the RRU DLC connector Connect the fiber tails labeled 2A and 2B to one of the CPRI0 to CPRI5 ports on the GTMU AISG multi-wire Waterproof DB9 connector Port labeled RET on the RRU the RRU and the Standard AISG female Standard AISG male connector of the AISG extension RCU connector cable or RCU cable between 41 Installing the AC RRU f List of Cables (No Surge Protection Box Configured) Cable Connector Type Connected to… AISG extended Standard AISG male Standard AISG female connector of the AISG multi-wire cable between connector cable Standard AISG female Standard AISG male connector of the RCU the RRU and the RCU connector Inter-RRU RF cable SFP high-speed cable for cascaded RRUs g 2W2 connector Port labeled RX_IN/OUT on the RRU 2W2 connector Port labeled RX_IN/OUT on the RRU SFP200 male connector the CPRI_E port on the upper-level RRU SFP200 male connector the CPRI_W port on the lower-level RRU List of Cables (Surge protection box Configured) Cable Connector Type Connected to… PGND cable OT terminal (M6) Grounding bolt on the surge protection box (16 mm²) OT terminal (M8) Nearest grounding bar CPRI optical DLC connector Connect the fiber tails labeled 1A and 1B to the CPRI_W cable port on the RRU DLC connector Connect the fiber tails labeled 2A and 2B to one of the CPRI0 to CPRI5 ports on the GTMU RRU RF jumper DIN male connector Ports labeled ANT-A and ANT-B on the RRU DIN male connector Feeder or antenna 42 Installing the AC RRU g List of Cables (Surge protection box Configured) Cable Connector Type Connected to… Power cable between Round connector Port labeled AC IN on the RRU OT terminal The Lout, Nout, and PE terminals on the surge RRU and the surge protection box protection box (1.5 mm²) External AC input power cable (4 mm²) OT terminal The Lin, Nin, and PE terminals on the surge protection box To be made depending on External power supply field requirements AISG extended cable Standard AISG male Standard AISG female connector of the AISG multi- between the RRU and connector wire cable Standard AISG female Standard AISG male connector of the RCU the RCU connector Inter-RRU RF cable AISG multi-wire cable between the RRU and the RCU SFP high-speed cable for cascaded RRUs 2W2 connector Port labeled RX_IN/OUT on the upper-level RRU 2W2 connector Port labeled RX_IN/OUT on the lower-level RRU Waterproof DB9 connector Port labeled RET/PWR_SRXU on the RRU Standard AISG female Standard AISG male connector of the AISG extension connector cable or RCU SFP200 male connector the CPRI_W port on the upper-level RRU SFP200 male connector the CPRI_E port on the lower-level RRU 43 Installing the AC RRU h Installing the RRU Cables The cabling cavity of the AC RRU is the same as that of the DC RRU. The procedures for opening and closing the cover for the cabling cavity of the AC RRU are the same as those for opening and closing the cover for the cabling cavity of the DC RRU. Cable Connections of RRU CPRI optical cable AC RRU monitoring signal cable AC RRU power cable Equipotential cable RRU RF jumper PGND cable Keep the dustproof caps on vacant feeder connectors. Wrap the feeder connectors with waterproof tapes for outdoor scenarios, as shown in the figure. Dustproof cap Waterproof tape Insulating tape Wrap the RF jumper for the RRU with the waterproof tape, and then wrap it with the PVC insulating tape. Install the corrugated pipes for the AC power cables before installing the AC RRU power cables. For details, see page 52. 44 Installing the AC RRU h Installing the RRU Cables CPRI optical cable Power cable between RRU and the surge protection box External AC input power cable Equipotential cable PGND cable for Outdoor Scenarios for Indoor Scenarios External power supply system External power supply system The maximum length of the external AC input power cable is 70 m for the 110 V AC single-phase power cable and 100m for the 220 V AC single-phase power cable. 45 Installing the AC RRU i Installation Checklist 1. The PG connectors labeled IN and OUT on the surge protection box are securely installed and cannot be rotated with the cables. 2. The waterproof gaskets on the door of the cabling cavity of the surge protection box are not stripped or broken. 3. The OT terminals of the cables connected to the surge protection box are securely linked. The jackets of the cables are not damaged, and there are no uneven edges on the cables. 4. The PG connectors are tightened, and the waterproof rings are secure. 5. The six screws on the cabling cavity of the surge protection are tightened according to the required fastening torque. 6. The axis for the door of the cabling cavity of the surge protection box is not broken, and the surface of the protection box is not scratched. 7. The cables in the surge protection box are correctly connected by referring to the operation guide. The OT terminals are tight linked before the door of the cabling cavity is closed. 8. The power supply to the surge protection box is cut off before installation and maintenance. 9. The installation and maintenance of the surge protection box is not performed in rainy or damp weather. 46 Powering On the RRU Start Power on the RRU Rectify the fault Check whether the status of the RUN LED is 1s ON, 1s OFF and that of ALM LED is OFF. Yes End No When the RRU is unpacked, it must be powered on within 24 hours. Each time the RRU is maintained after being put into use, the power-off duration cannot exceed 24 hours. Appendix a Binding the RRU and Installation Components 1. Bind the RRU by leading the lifting rope along the lower part of the adapting piece and through the handle, bind the main and auxiliary brackets with the lifting rope, and then bind the steering rope with the handle of the RRU, as shown in the following figures. Lifting rope Steering rope Lower part of the adapting piece When lifting the RRU and installation components to the tower, prevent the RRU from colliding with the tower. The cross-sectional area of the lifting rope and steering rope is around 20 mm, not more than 25 mm. In addition, the ropes can bear the weight four times more than that of the RRU. Do not install the AC RRU on the tower. 47 Do not bind the lifting rope only on the handle when lifting the RRU. Appendix a Binding the RRU and Installation Components 2. Lifting the RRU and Installation Components to the Tower Pulley Steering rope Lifting rope Installer A climbs onto the tower. Then, installer A fixes the pulley to the support of the tower platform and leads the lifting rope through the pulley. Installer C uses a lifting rope to bind the RRU and installation components as shown in the preceding figure and then ties a knot in the steering rope at the handle of the RRU. Installer B pulls the lifting rope, and at the same time, installer C pulls the steering rope away from the tower to prevent the RRU and installation components from colliding with the tower. Installer A holds the RRU and installation components and untie the ropes. The procedure for hoisting the RRU and auxiliary components onto the tower is for your reference only. 3. Lifting the CPRI Optical Cable up to the Tower Cut off a 200 mm long corrugated pipe with the diameter of 25 mm. Lead the fiber tails labeled 1A and 1B of the optical cable into the corrugated pipe by 160 mm. Wrap up the corrugated pipe and optical cable with the color tape. For the tower made of steel pipes, tie the black jacket to the corrugated pipe at the position 150 mm away from the color tape, and then lift the optical cable up to the tower. For the tower made of angle steel girders, carry the optical cable onto the tower when climbing up to the tower. After the optical cable is lifted up to the tower, remove the color tape and corrugated pipe before installing the optical cable. 48 Corrugated pipe Color tape Appendix b Making OT Terminals by Using a Cable Peeler (Recommended) Add two OT terminals to the end of the power cable connecting to the RRU. -48V DC power cable NEG (-) OT terminals Label for preparing the power cable Shielding layer RTN (+) Determine lengths of power cables for different operations according to the scales on the inner side of the cover plate of the cabling cavity. 0 10 20 30 40 Based on the determined length, remove the jacket and shielding layer off the power cable. 14mm Remove the jacket from each wire. 8mm Add an OT terminal to each wire. Strip a 15 mm jacket off the power cable to reveal the shielding layer of the power cable 15mm The assembling of OT terminals to the power cable must be complete before the RRU is installed on a metal pole. 49 Appendix c Adding OT Terminals to the Power Cable on the DCDU side Lead the wires made of the shielding layers through heatshrinkable tubes. Wrap the PVC insulating tape at the joint where the three wires meet. WARNING Do not damage the shielding layer of the power cable when cutting around the jacket. 50 OT terminal on the shielding layer Appendix d Waterproofing Outdoor Cables The waterproof tape should be wrapped for an extra length of 20 mm away from the connectors at both ends. The tapes should be wrapped around the connector from the lower part to the upper part. When wrapped for another layer, the tapes may not be cut. When wrapping the waterproof tape, apply even force to extend the tape until the length of the tape is twice its original length. Stretch an press the tape tightly to avoid wrinkles or spaces. Ensure that the tape is tightly wrapped and stuck and will not fall off. When wrapping the waterproof tape, ensure that the upper layer of the tape covers at least 50% of the lower layer. The insulating tape should be wrapped for an extra length of 20 mm away from the connectors at both ends. The last layer of the waterproof tape should be wrapped from the lower part to the upper part to prevent rainwater from infiltrating into the tape. Waterproof tape Insulating tape 1. Wrap three layers of waterproof tape. Tightly pressing the tape 2. Wrap three layers of insulating tape. tie tie Tightly pressing the tape e Binding cable ties at both ends of the tape Installing the Optical Module Before installing the optical fiber, check that the optical module is the single-mode optical module or the multi-mode module. The single-mode optical module is labeled "SM" and the multi-mode optical module is labeled "MM". If the puller of an optical module is blue, the module is a single-mode optical module. If the puller of an optical module is black or grey, the module is a multi-mode optical module. 51 Appendix f Installing the corrugated pipes of AC power cable After the corrugated pipe is installed, wrap both ends of the power cable with waterproof tapes by referring to the following figure. Wrap the joint spirally upward, downward, and then upward again. That is, the joint is wrapped by three layers of the tape. Ensure that two adjacent layers overlap with each other about half the width of the tape. Waterproof tapes Waterproof tapes Connector for corrugated pipes Power system Corrugated pipes Corrugated pipes Corrugated pipes g Pin Assignment for the Wires of the RRU Alarm Cable (DC) DB15 connector Signal name of DB15 connector Cord End Terminal Wire Color Wire Type Label X1.2 SWITCH_INPUT0+ X2 White/blue Twisted pair SWITCH_INPUT0+ X1.3 GND X3 Blue X1.6 SWITCH_INPUT1+ X4 White/orange X1.7 GND X5 Orange X1.10 RX485_TX- X6 White/ green X1.11 RX485_TX+ X7 Green X1.13 RX485_RX- X8 White/ brown X1.14 RX485_RX+ X9 Brown 52 GND Twisted pair SWITCH_INPUT1+ GND Twisted pair APM RXAPM RX+ Twisted pair APM TXAPM TX+ Appendix h Mapping Relationship between the Pins in the Input and Output Ports on the USLP2 Table1 Mapping relationship between the input ports and the output ports on the USLP2 Input Output Label Pin Label Pin IN0 IN0.1 OUT1 OUT1.1 IN1 IN0.2 OUT1.2 IN0.3 OUT1.4 IN0.4 OUT1.5 IN1.1 OUT1.3 IN1.2 OUT1.6 IN1.3 OUT1.7 IN1.4 IN2 IN3 IN2.1 OUT1.8 OUT0 OUT0.1 IN2.2 OUT0.2 IN2.3 OUT0.4 IN2.4 OUT0.5 IN3.1 OUT0.3 IN3.2 OUT0.6 IN3.3 OUT0.7 IN3.4 OUT0.8 Table 2 Mapping relationship between the cord end terminals on the RRU monitoring signal cable and the pins in the input and output ports on the USLP2 USLP2 Monitoring Signal Cable for the RRU OUT1 IN0 OUT1 IN0.1 Label on the cord end terminals TX+ IN0.2 TX- IN0.3 RX+ IN0.4 RX- The four unused cord end terminals must be cut off and the wires must be wrapped with insulating tape so that short circuit does not occur. 53 Change History This describes the changes in the RRU3008 V1 Installation Guide. 24 (2012-10-20) This is the twenty-fourth official release. Compared with issue 23 (2012-09-10), this issue 1.Added the product versions that are related to this document. 2.Modified the caution in the Appendix d. 23 (2012-09-10) This is the twenty-third official release. Compared with issue 22 (2011-12-30), this issue added a table in the Appendix h. 22 (2011-12-30) This is the twenty-second official release. Compared with issue 20 (2011-10-20), 1. Changed the method for wrapping waterproof tape around feeder connectors. 2. Added the product versions that are related to this document. 3. Modified the information about stripping an RRU power cable before installing a ground clip on the APM or TMC side. 4. Added the information about the RRU alarm cable. 21 (2011-10-20) This is the twenty-first official release. Compared with issue 20 (2011-08-30), modified some figures in the sections "RRU+APM30H(Ver.C)" and "RRU+TMC11H(Ver.C)". 20 (2011-08-30) This is the twentieth official release. Compared with issue 19(2011-06-10), 1. Add the caution "Do not install the AC RRU on the tower". 2. Add the caution "The AC RRU cannot be installed at a height of more than 10 m". 3. Add the caution about routing AC power cables through pipes. 4. The installation scenarios of APM30H(Ver.C), TMC11H(Ver.C) are added. 5. Add the Appendix h "Mapping Relationship between the Pins in the Input and Output Ports on the USLP2". 19 (2011-06-10) This is the nineteenth official release. Compared with issue 18 (2011-03-30) , this issue modified some descriptions. 18 (2011-03-30) This is the eighteenth official release. Compared with issue 17 (2011-01-20) , this issue modified some descriptions. 17 (2011-01-20) This is the seventeenth official release. Compared with issue 16 (2010-12-15) , this issue modified some descriptions. 54 HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang Shenzhen 518129 People’s Republic of China www.huawei.com