Training manual
DRYMAX Series E60
This training manual is copyrighted material. All rights, reserved, including those for translation, reprinting,
presentation, removal of figures and tables, transmission via radio or television, microfilming, or other means
of duplication, as well as storage in data processing systems, or any other use in whole or in part of this
document.
Wittmann Kunststoffgeräte GmbH reserves the right to make changes to any part of this training manual
without prior notice.
This training manual was carefully prepared; however, Wittmann GmbH assumes no liability for any errors or
any direct or indirect harm resulting from use of this training manual.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Item No.: LS00000437
Page 1 of 53
„Translation of the original training manual“
Contents
1 Safety instructions..................................... 3
1.1 Proper use and their limits....................... 3
1.2 Product labeling ...................................... 3
1.3 Explanation of symbols ........................... 4
1.4 Explanation of terms ............................... 4
1.5 General safety instructions ...................... 4
1.6 Instructions concerning the process
safety of the device ................................. 5
2 Completeness of Shipment ....................... 6
2.1 Transport damage................................... 6
2.2 Storage of desiccant Köstrolith 4 AK ...... 6
3 Installation Notes ....................................... 7
3.1 Transport and preparing for assembly ..... 7
3.2 Requirements for installation area ........... 7
3.3 Electrical connections ............................. 8
3.4 Safety temperature limiter on heating
units........................................................ 8
3.5 Installing an extraction system for the
regeneration waste air............................. 8
3.6 Connecting the return air cooler
(optional)................................................. 9
4 Description ................................................. 10
4.1 Dry-air dryer DRYMAX ............................ 10
4.2 MSF - Material saver function.................. 10
4.3 Material Conveying with DRYMAX PDC .. 11
4.3.1 Principle of material conveying with
the DRYMAX PDC ............................ 11
4.4 Drying hopper SILMAX............................ 13
5 Initial start-up ............................................. 14
5.1 Pressure monitoring - return air filter
(option) ................................................... 14
6 Operation.................................................... 15
6.1 Explanation of symbols on the
operating interface .................................. 15
6.1.1 Status display of the user interface ..... 15
6.2 Switching the dryer ON and OFF............. 15
6.3 Menu 1 Measured value process
temperature / operating status................. 16
6.3.1 Special functions in the Menu 1 .......... 16
6.4 Menu 2 Set value process heater /
State of operation.................................... 16
6.5 Menu 3 Measured value dew point .......... 17
Drymax_E60_EN_V1_6.doc / 2.19.2015
6.6 Menu 4 Set value for changing the
drying cartridges ...................................... 17
6.7 Menu 5 Measured value return air
temperature .............................................17
6.8 Menu 6 Limit value for the material
saver function .......................................... 17
6.8.1 Special function in Menu 6 ..................18
6.9 Menu 7 Pre-Drying Time..........................18
6.10 Menu 8 Key lock ...................................... 18
6.11 Counter Operating Hours.........................19
6.12 Setting the time ....................................... 19
6.13 Weekly timer ........................................... 20
6.14 Change temperature unit .........................21
6.15 USER - Setting the date ..........................21
6.16 DRYMAX PDC (Option) ...........................21
6.16.1 Activation/Deactivation of material
conveying .......................................... 21
6.16.2 Purging of drying hopper.....................22
6.16.3 DRYMAX-PDC Parameter Setup
Menu .................................................22
7 Maintenance ...............................................23
7.1 Maintenance intervals..............................23
7.1.1 Safeguarding and power supply .......... 25
7.1.2 Filter elements .................................... 25
7.1.3 Cleaning / changing filter elements ..... 25
7.1.4 Process blower ................................... 25
7.1.5 Air duct hoses..................................... 25
7.1.6 Dew point sensor................................25
7.1.7 Control panel ...................................... 25
7.1.8 Wiring .................................................25
7.1.9 Köstrolith 4AK..................................... 26
8 Faults ..........................................................27
8.1 Alarm list .................................................27
9 Decommissioning of DRYMAX ..................32
10 Replacement Parts ..................................... 33
10.1 DRYMAX E60 compact ...........................33
10.2 DRYMAX E60 PDC ................................. 35
10.3 Technical data ......................................... 36
11 Customer Service Centers .........................38
12 Annex ..........................................................41
12.1 Parameter orientation table......................41
12.2 Data sheet Köstrolith 4AK........................43
12.3 Declaration of Conformity ........................50
Page 2 of 53
1
Safety instructions
Our technical solutions always put our customers'
safety first. Wittmann plastics equipment must
satisfy the morst demanding quality standards. Our
goal is to ensure the safety of all users and operators.
A few rules are necessary to achieve this goal. The
following symbols are used for better clarity.
1.2 Product labeling
Your device is provided with an ID-tag. This shows
the most important data for the device:
Lichtblaustrasse 10
1220 Wien
MODELL / MODEL
ARTIKELNR. / ITEM NO.
SPANNUNG / VOLTAGE
INFORMATION!
Good English language skills are assumed.
Every person responsible for any activity
on this unit must read and use this
training manual.
Make sure that those using the unit are
familiar with the training manual and the
unit.
Make every person in the effective range
of the unit aware of the direct and indirect risks with this unit.
STROM / CURRENT
BAUJAHR / YEAR OF PROD.
LEERGEW. / INT. WEIGHT
In addition to the ID-tag the 10-digit serial number
with a bar code is attached to the unit.
Serial No: 0000XXXXXX
For questions, complaints, procurement of spare
parts, service requests, etc., always have readily
available your serial number and the item number
of your device.
1.1 Proper use and their limits
The dryer DRYMAX E60 is intended to dry plastic
granulate. This unit is not suitable for processing
food, earth, sand, etc. .
If the DRYMAX E60 is used contrary to the above
proper use instructions (in any form) the product
warranty will be voided.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 3 of 53
1.3 Explanation of symbols
This training manual uses symbols to mark important information as follows:
Danger!
If the security instruction is not followed,
there is immediate
danger to life and the
health of people!
Warning!
If the security instruction is not followed,
there is danger to life
and the health of
people.
Caution!
If the security instruction is not followed,
people the environment or equipment can
be damaged.
Tip,
Note,
Information
Shows additional
information that is
especially important
for users to read.
1.4 Explanation of terms
This training manual uses certain terms and designations repeatedly. These frequently used terms
are defined here for your convenience:
Unit
The term "unit" can be used for a single device, a
unit, a machine, and an entire system.
User
The user is the person who is using the unit independently or under the supervision of another.
Operator
The unit operator is the person responsible for all
processes (e.g.) production supervisor, building
supervisor, etc.). The operator directs the users to
perform a task on the unit.
SOPs
The standard operating procedure (not to be
confused with the operating manual) describes
how several units, processes or production processes work together. The unit operator is responsible for drafting the SOP.
Lead user
If several users are working on one unit, the lead
user coordinates the processes. The operator must
appoint the lead user.
Qualified personnel
Qualified personnel includes persons who, due to
training, are qualified to expertly perform work.
Drymax_E60_EN_V1_6.doc / 2.19.2015
1.5 General safety instructions
Danger!
Failure to follow this instruction could result
in death!
Do not enter drying hoppers and bunkers
without the supervisor's permission, and
always wear a safety harness with a rope.
The person entering the confined space must
be kept on a tight rope and observed at all
times.
Danger!
Before opening disconnect unit from all
power sources!
Danger!
Make sure that the working environment is
cleared and secured during the operation,
maintenance and adjustment of the unit.
Danger!
When working on the unit, if said work
cannot be performed from floor level. The
operator must be appropriately secured
against falling.
Note that the unit can get hot and present a
burn hazard.
In case of skin contact with the desiccant
Köstrolith 4 AK, wash thoroughly and use a
moisturizing cream.
In case of eye contact wash with the desiccant Köstrolith 4 AK, wash thoroughly and
remove carefully any mechanical parts form
the eye. In case of doubt visit a eye specialist.
If you have swallowed parts of the desiccant
Köstrolith 4 AK, so drink plenty of fluids.
Try to avoid dust generation during decanting of the desiccant Köstrolith 4 AK. If dust is
being generated masks, glasses and protective gloves must be used.
Read the training manual carefully before
using the unit. Note all information and ask
questions if anything is unclear.
Obey all local laws and requirements.
Compare the power supply data for this unit
with the locally available power supply.
Allow only quailified personnel to work on
the unit.
Page 4 of 53
Use the training manual to create a detailed
SOP for the sequence of operations involving this unit.
Appoint a responsible lead user for the unit.
All users must be at least 16 years old.
On a regular basis, check all lines, hoses
and threaded connections for leakage,
damage, and tightness. Repair any defects
immediately.
Take note of the maintenance instructions
and keep records of all maintenance performed.
In the event of a malfunction, turn the unit off
immediately.
If the unit is turned off for safety reasons,
lock the unit so it cannnot be turned on
without authorization.
Make sure that filling, mixing, and extraction
devices are turned off and/or emptied and
protected from unintended and unauthorized
start-up.
1.6 Instructions concerning the
process safety of the device
Check all electrical connections when commissioning the device.
The device is exclusively intended for drying
of plastic granulates.
The permissible storage temperature for the
device is -20…+55°C (-5…+130°F).
The permissible operating temperature is
+5…+40°C (+40…+103°F).
Clean the device before filling for the first
time.
Electrostatic discharges can lead to damage
on electronic components. Ground the
device.
Do not change any settings on the control or
sensor without knowing the exact consequences.
Keep records of maintenance and repair
operations.
Do not make any changes to the unit without
written authorization from the manufacturer.
Use only original Wittmann spare parts.
Before performing maintenance, name a
supervisor and inform the responsible users.
Please observe the operating instructions of
the connected devices.
Do not operate this unit in a partally disassembled state.
Comply with safety instructions for units
connected to this unit.
Store this training manual so that it is always
available in close proximity to the unit.
Do not remove any labels that were attached
by Wittmann
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 5 of 53
2
Completeness of Shipment
Wittmann equipment is packed with great care to
protect it during transport. Remove all packaging
from unit components before assembling the unit.
CAUTION!
Sharp instruments can damage painted
surfaces and the unit itself.
·
Be very careful when removing the
packaging and protective film from
unit components.
·
Before the unit is started the first
time, make sure that the unit is free
of all metal parts and packaging.
Check to make sure the shipment is complete and
no parts are missing. Remember that some sections of the unit may be disassembled for
transport.
2.2 Storage of desiccant
Köstrolith 4 AK
The desiccant must be stored in tightly closed
original container in a dry room. Outdoor storage
should be avoided. If it is necessary to short-term
outdoor storage, use the original container with
suitable materials (waterproof tarpaulins, etc.) to
protect against precipitation influences.
When required, the product can be refilled in tightly
closing containers. The refilling shall be made so
that there are no unnecessary recording of humidity and dust can be avoided.
Comply with the storage and disposal of the national laws and regulations.
The desiccant shall be stored so that possible
damage to the packaging of other stored items
may be excluded.
When stored as recommended, the product is
available without restriction for several years.
2.1 Transport damage
Wittmann Kunststoffgeräte GmbH uses only reputable freight companies to deliver your unit as
quickly as possible, with no missing or damaged
parts.
The freight company is responsible for delivering
your equipment without damaging it.
CAUTION!
Report any visible transport damage
immediately to the freight company.
·
Check your unit immediately upon
receipt for any visible transportrelated damage.
If any transport damage should occur, please
contact Wittmann Kunststoffgeräte GmbH within 3
days of its discovery.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 6 of 53
3
Installation Notes
To prevent damage to machines, systems and
injury to people, only people authorized to perform
installation and start-up tasks should do so.
INFORMATION!
This
installation
notes
assume
knowledge of accident prevention rules,
operating conditions, and safety regulations and their implementation.
This installation notes assume electrical
and mechanical skills gained as a result
of education, experience and training.
Make sure that people performing these tasks
have the appropriate skills.
Obey all safety rules when working with hoists.
Perform all installation tasks with the system in a
depressurized, powered-down state.
CAUTION!
The presence of metal parts and packaging materials could cause your device
to malfunction and/or sustain damage.
·
Before initial startup as well as
during normal operation please
make sure that the unit is free of all
metal parts and packaging materials
3.2 Requirements for installation
area
INFORMATION!
Run the unit ONLY in closed, dry spaces.
Our trained installers would be glad to assist you
with these tasks.
Pay special attention to the load rating of
the installation area, especially if the unit
is being installed on a platform.
3.1 Transport and preparing for
assembly
The floors around the machine (in the
building) must not present a stumbling
hazard; the must be level, easy to clean,
non-slip surfaces.
The system and its accessories are delivered on
pallets. Use only appropriate equipment to move
the pallets (e.g., forklift, crane, etc.).
CAUTION!
Improper use of transport- and lifting
equipment can cause injury and equipment damage.
·
Only qualified personnel may operate transport or lift devices.
All metal parts are removed from the unit before it
is shipped. Despite our best efforts, metal parts
may fall back into the unit during transport, or
because of other circumstances.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Make sure that all parts of the unit remain easily accessible for maintenance
and repair work.
The temperature at the installation area
should be above +5°C, but may not
exceed a maximum temperature of
40°C. Remember that the unit will emid
additional heat and moisture at the
installation location. Other temperature
limits apply only to special models
equipped with an air-conditioned switch
carbinet.
Page 7 of 53
3.3 Electrical connections
Comply with your local energy supplier's regulations.
Only Wittmann service technicians, or qualified
personnel authorized by Wittmann, may set up and
assign the electrical connections.
DANGER!
Danger to life due to high voltage!
·
You must equip the unit with a main
fuse that will interrupt the power
supply to the unit.
·
Check all electrical connections and
threaded connections regularly to
ensure they are tight.
For safety reasons, the ground wire connection
should be checked especially.
Install the power supply a safe distance away from
hot parts.
Lay all cords for the unit such that other electrical
devices cannot cause any disruptions. Be especially sure to separate control lines and data
transmission cords from power cords.
For three-phase units check the direction of rotation. The unit uses a right-hand field of rotation.
The entire unit will have to be specially grounded if
you work with materials that cause stron electrostatic discharges as they are conveyed.
DANGER!
Danger to life due to high voltage!
·
·
Cut all power to the unit before
performing any work on it. This is
the most effective way to prevent
electrical accidents.
If work on the electrical system
remains uncompleted for some
reason, make sure the unit cannot
be accidentally put into operation.
Drymax_E60_EN_V1_6.doc / 2.19.2015
3.4 Safety temperature limiter on
heating units
The safety temperature limiter triggers at a temperature above 400°C (752°F), and the unit
switches off. If the 3 minutes waiting time for
shutdown is not observed, and the temperature is
too high, it also trips the safety temperature limiter.
To return to operation, the safety temperature
limiter must be reset with the reset button.
3.5 Installing an extraction system
for the regeneration waste air
WARNING!
Harmful gases, which were discharged
into the environment especially by way
of the regeneration waste air of the
drying air generator, develop when some
kinds of plastics are dried.
Due to the expulsion of gases, there is a
danger to any operators as well as those
in the vicinity of the dryer.
·
In this case, a extraction system of
the regeneration air must be present.
·
Ask your material manufacturer in
this regard.
Installing an extraction system is also practical to
avoid temperatures being exceeded at the place of
installation.
INFORMATION!
When installing an extraction system
please note that the waste air may be
very moist. This can lead to the formation of condensate which must on no
account reenter the drying air generator.
The extraction system must not change
the air throughput of the drying air generator, especially of the regeneration.
Page 8 of 53
3.6 Connecting the return air cooler
(optional)
The return air cooler is preferably connected to a
cooling water system with supply and return. The
cooling water network must be designed to suit the
entire cooling capacity.
INFORMATION!
The return air cooler is always required if
the return air temperature permanently
exceeds 85°C or 185°F.
The return air cooler increases the efficiency of the
drying agent (desiccant), so that a return air cooler
may be practical even with lower return air temperature.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 9 of 53
4
Description
INFORMATION!
The description is written for the person who will
be using the unit (users). This description assumes you are familiar with the dry-air dryers.
Make sure that all users have appropriate
knowledge and skills.
The drying air generator DRYMAX works
with the air dehumidification facility
Köstrolith 4 AK. This is a special adsorption agent for water. The water is filtered
from process air with the Köstrolith 4 AK.
The working principle of the Köstrolith 4 AK is
based on the temperature differentials between the
regeneration and the drying processes. The greater this temperature differential, the more active the
molecular sieve becomes.
4.1 Dry-air dryer DRYMAX
The dry-air dryer provides the required drying
medium (process air) required for the drying process.
The drying air generator largely consists of a filter,
a blower, the desiccant cartridges with the regeneration heaters, process heater and the change
over valves.
INFORMATION!
A return air cooler (optional) is recommendable with process return air temperatures above 65°C or 150°F. This is
cooler reduce the return air temperature
and consequently improves the efficiency of the drying cartridge.
By switching the valves, the process air is alternately dried through the desiccant cartridges. The
regeneration procedure is meanwhile underway on
the second desiccant cartridge. Once regeneration
has been completed the drying air generator
changes the valve position and the process air is
dried by the other desiccant cartridge.
4.2 MSF - Material saver function
An optional pressure sensor in the return air filter
informs the operator with a hint message when the
filter becomes clogged.
The material saver function is available with drying
air generators DRYMAX with integrated process
heater and drying silo.
A dew point measuring installation is available as
an option. The measured value is displayed and
can be recorded for quality monitoring purposes.
Active drying consumes energy. This physical fact
is utilised to protect the material from thermal
destruction.
3
4
9
5
8
2
11
1
7
10
6
1
3
5
7
9
11
Return air
Process blower
Drying
cartridge
Process heater
Drying silo
Process air
2
4
6
Return air filter
Air control valve
Regeneration
heater
8
10
Air distributor
Suction box
Drymax_E60_EN_V1_6.doc / 2.19.2015
A temperature sensor is installed in the return air
to register the energy consumption in the drying
silo. If no material is removed from the drying silo
the return air temperature will rise.
The return air temperature rises to adjustable
threshold value 'MSF set', the DRYMAX lowers the
process air temperature to the temperature 'MSF
set plus 10°C or 18°F'. Granulate drying is now
slowed down considerably while the material is
kept dry. If the return air temperature drops below
the temperature 'MSF set less 10°C or 18°F' for
instance through a transport cycle. DRYMAX
detects the drying demand and sets the process
temperature to the specified set value 'T set'.
Page 10 of 53
4.3.1 Principle of material conveying
with the DRYMAX PDC
The dry-air dryer model DRYMAX PDC includes
two loaders which are connected to an integrated
pump.
SILO
L
S
The above graph explains the relationship. It
shows the time over the temperature. The red
upper curve shows the process air temperature,
the blue lower curve shows the return air temperature.
In practice the following procedure is recommended for setting the threshold value 'MSF set'. Initially
set the threshold value 'MSF set' to maximum
(85°C or 185°F). Run the device under normal
production conditions (no machine stop-page).
After approximately 2 hours of production a typical
return air temperature will have been established
(the return air temperature can be queried in the
Menu 5). Set the threshold value 'MSF set' approximately 10°C or 18°F above the return air temperature.
T
The pump T generates the vacuum for the conveying of resin through wand L to loader SILO and
finally into drying hopper S. The conveying process
works with a timed sequence, and can be optimized by means of an optional Level Sensor on
loader.
4.3 Material Conveying with
DRYMAX PDC
A trouble-free operation of the FEEDMAX loaders
can only be guaranteed with the proper adjustment
of the material charge on the wand at the material
source. Please also refer to chapter "Setting of
Material Charge".
INFORMATION!
Please make sure that the load on the
material source is optimized!
Drymax_E60_EN_V1_6.doc / 2.19.2015
IMM
G
T
B
The conveying switch-over valve G selects the
second loader on the injection moulding machine.
The convey material, first the suction box B is filled
with dried resin, which is than conveyed with the
air from pump T to the injection moulding machine
IMM. The air used for the conveying of the dried
resin is fed back in a closed loop and therefore
avoids the saturation of material with any moisture.
Page 11 of 53
4.3.1.1 Option Dosing (DPV)
Setting material charge on the suction wand
When dual proportioning is required, this option
can be executed on either the hopper loader or the
IMM loader based on the customer requirements.
By default this option is executed on the IMM
loader.
Included with the FEEDMAX device is a suction
pipe (a). Depending on the design of the suction
pipe, air adjustment is set by moving material hose
up or down (a), turning adjusting ring (b) or moving
the inner pipe on or out (c).
Adding or changing this option must be performed
by Wittmann-Service.
If dual proportioning is used on the IMM loader(s)
then these loaders can not be interchanged with
the hopper loader.
If the loaders IMM 1 and IMM 2 have been
swapped, the functions of the buttons in Chapter
6.16.1 Activation / Deactivation of material conveying remain the same.
4.3.1.2 Priority management of the
loaders
Loaders IMM 1 and IMM 2 will always remain
priority 1.
If the hopper loader is conveying material and one
of the IMM loaders report demand then the hopper
loader stops conveying and the IMM loader starts
to convey.
However, when the dual proportioning option is
used on the hopper loader, the conveying cycle at
the hopper loader cannot be interrupted by the
material requirement of the IMM 1 and IMM 2
loaders.
4.3.1.3 Setting material charge
Set the material charge of the loader on the suction lines or suction box.
a)
b)
c)
Setting material charge on the suction box
(optional)
The suction box is equipped with one or several
suction connections.
+
INFORMATION!
-
The material charge is the mixing ratio of
conveying air to conveying material.
To achieve a high conveying rate the material
charge must be maximised. The maximum conveying rate is hgihly dependent on the characteristics
of the granulate (size, bulk weight, shape) and the
conveying line (length, number of bends, conveying height).
INFORMATION!
The material charge is optimally set
when the granulate is conveyed freely
flowing without interruption.
Drymax_E60_EN_V1_6.doc / 2.19.2015
+
For changing the material charge change the
suction connection in accordance with the direction
of the arrows. To increase the material charge
reposition the socket in the direction of +. If the
material charge is to be reduced, reposition the
socket in the direction of -. Secure the socket
position with the locking screw.
Page 12 of 53
+
To change the material discharge of the controlled
vacuum take off box, adjust the stroke of the
cylinder. To increase the material discharge, move
the screw in the + direction. For reduction of the
material discharge, move the screw in the - direction.
4.4 Drying hopper SILMAX
The SILMAX consists of a drying hopper, a process heater and a concial air distributor.
The dried process air is heated by the process
heater and fed into the drying hopper. In the drying
hopper, the hot air meets the moist, cold plastic
granulate and the granulate releases moisture.
The moisture is supplied via the exhaust air to the
DRYMAX, which prepares the process air for the
next cycle.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 13 of 53
5
Initial start-up
Make sure that the energy supply for the unit is
available. Check this:
-
electrical connection and grounding of the
device
-
cooling water inlet and cooling water outlet:
for the cooling of the regeneration air filter
and return air filter. For the High Heat option the filters should be cooled with water.
The water temperature must not be warmer than 10°C.
-
DRYMAX PDC: Compressed air supply
(4 - 6 bar)
-
extraction system for the regeneration
waste air (if mounted)
-
Make sure that all descirbes tasks under
Chapter 3 "Installation Notes" are carried
out and the requirements for installation
areas are fulfilled.
-
Turn the device, without drying material
(granulate), on and set in the desired drying temperature.
-
Leave the device, without material, for 6
hours on, to remove any moisture from the
device.
5.1 Pressure monitoring - return air
filter (option)
Pressure monitoring sensor are used in the return
air filter. If there is a large differential pressure
within the return air filter, between incoming and
outgoing return air, a filter clog alarm message will
be displayed. If the filter is clogged then it must be
cleaned according to 7.1.2 filter elements.
INFORMATION!
The differential pressure switch is preset
at the Wittmann factory, however, depending on the expectation of dryer
performance and the material to be
dried, the settings for the differential
pressure switch may need to be adjusted.
Only trained staff and Wittmann-service technicians are authorized to modify the settings of the
differential pressure switch.
After successful start-up, the device is ready
for operation and for drying granulate.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 14 of 53
6
6.1.1 Status display of the user interface
Operation
The following instructions are written for the dryer's
operator (user) assuming that they have a general
working knowledge of desiccant dry air dryers. It is
important that all users familiarize themselves with
this piece of equipment before attempting to use
this piece of equipment.
6.1 Explanation of symbols on the
operating interface
The operating unit has a 4-digit 7 segment LED
display. In addition there are various yellow illuminating LED's on the operating interface giving
additional information on individual settings on/or
control statuses.
LED
Remark
Process heater Silo1: This symbol is
illuminated, if the process heater is
activated.
Process heater Silo2: This symbol is
illuminated, if the process heater is
activated.
Material saver function: This symbol is
illuminated, if the material saver
function is activated.
Temperature unit: This symbol is
illuminated, if the unit "°F" is selected.
If the LED is off, the selected unit is
"°C".
LED is illuminated if service information is present. Report this to the
Wittmann-staff during your next service appointment.
This symbol is illuminated, if the keys
are locked.
The most important functions can be selected by
the way of the
button. The following general-
ly applies to the changing of values: The
ton serves to select, while
change.
It is blinking, if the Code-Menu is
selected.
Left or front drying cartridge is currently being regenerated.
but-
are used to
Right or rear drying cartridge is currently being regenerated.
6.2 Switching the dryer ON and
OFF
Switching ON the dryer: Switch the main switch on,
than press the button
. The DRYMAX is now
switched on and is in operation.
Switching OFF the dryer: The dryer needs to be
deactivated first by pressing the button
.
Wait for the switch-off-time of 3 minutes, and turn
the device switch in position "off".
Always switch the dryer OFF with the button
. This will prevent that the safety temperature limiter in the heater is triggered.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 15 of 53
6.3 Menu 1 Measured value process temperature / operating
status
Configuration
6.3.1.2 Confirm error messages
Key
LED
Remark
To confirm an error message in
Menu 1 press both buttons UP
and DOWN at the same time.
Display
without
Current operating status and error
process heater messages.
Current
process temperature
1 process
(measured value) and error mesheater (1 silo)
sages.
2 process
heater
(2 silos)
Key
LED
Current
process temperature
(measured value) and error messages.
The silo number and the process
temperature are displayed. Both
values are separated by a dot.
Remark
The current process temperature
of silo 1 and error messages are
displayed in Menu 1.
With
2
process
heater:
By pressing the MODE key, the
current process temperature of
silo 2 and error messages are
displayed.
6.4 Menu 2 Set value process heater / State of operation
Configuration
Display
without
Not available.
process heater
1 process
Input set value process temperaheater (1 silo) ture.
2 process
heater
(2 silos)
Key
2x
LED
Input set value process temperature.
The silo number and the drying
temperature are displayed. Both
values are separated by a dot.
Remark
The set value for the process
heater is set in Menu 2.
If the dryer is switched off the display alternates
between OFF and current drying temperature
during the blower shut down timer. Once the
blower shut down time has expired, OFF will be
displayed.
With 2 process heater:
By pressing the MODE-key, the
set value of the process heater
of Silo 2 is shown.
6.3.1 Special functions in the Menu 1
Use UP/DOWN button to select
the desired temperature.
6.3.1.1 Display of software version
The range for the set value
depends on the unit.
Key
LED
Remark
In Menu 1 press both buttons
UP and DOWN at the same
time. The software version is
displayed in a split screen. Both
of these values result in the
version, e.g. "3.00.76".
DRYMAX E30 / E60
60...130°C.
DRYMAX with option
Heat“ up to 180°C.
„High
Confirm with the MODE key.
With the
button the process heater for the
corresponding silo can be activated or deactivated.
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Page 16 of 53
6.5 Menu 3 Measured value dew
point
Configuration
Display
temperature are displayed. Both
values are separated by a dot.
This menu is available, if the dryer is equipped with
a dew point sensor.
A dew point sensor is available as an option. The
dew point sensor measures the actual dew point
temperature. This sensor enhances the process
safety for the drying process.
Key
LED
3x
LED
5x
Display of the actual dew point
value (option).
This menu option is available with a dew point
sensor.
LED
4x
Remark
With
2
process
heater:
By pressing the MODE button
the measured return air temperature of silo 2 is displayed.
6.8 Menu 6 Limit value for the material saver function
Configuration
without process heater
The changeover point for the cell
change is set in Menu 4 (option).
Use the UP/DOWN key to select the
desired temperature.
Remark
The value measured for the
return air temperature of silo 1 is
displayed in Menu 5.
Remark
6.6 Menu 4 Set value for changing
the drying cartridges
Key
Key
Display
Not available.
1 process
Set value for the material saver
heater (1 silo) function of silo 1.
Set value for the material saver
function of silo 2.
2 process
heater (2 silo) The silo number and the process
temperature are displayed. Both
values are separated by a dot.
Confirm with the MODE key.
Key
6.7 Menu 5 Measured value return
air temperature
The return air temperature is utilized to activate the
granulate protection function. Once the set limit
value has been reached the granulate protection
function will be activated.
Configuration
without process heater
Display
Not available.
1 process
Current
return
heater (1 silo) (Measured value)
Remark
The set value for the material
saver function for silo 1 is set in
Menu 6.
With
2
process
heater:
By pressing the MODE button
the set value for the material
saver function for silo 2 is set.
Use the UP/DOWN key to select
the desired temperature.
temperature
Current return temperature
2 process
(Measured value)
heater (2 silo)
The silo number and the return
Drymax_E60_EN_V1_6.doc / 2.19.2015
6x
LED
The adjusting range for the limit
value is 50°C…85°C. With
optional
return
air
cooler
50°C…135°C.
At a lower temperature range
the function "Automatic limit
Page 17 of 53
Key
LED
Remark
Key
value" is located. If selected the
display shows "Auto". The
automatic limit value depends on
the setting of the process value.
For exceptional operating conditions however the manual limit
must be set.
Confirm with the MODE key.
LED
During the active pre-drying time
the LED is blinking.
Shows remaining pre-drying time
Key
LED
7x
The display shows the remaining
pre-drying time in hours.
6.8.1 Special function in Menu 6
LED
If the pre-drying time has run
out,
at
the
display
appears "- - - ".
Remark
Press UP/DOWN at the same
time, the display shows the set
automatic temperature limit.
INFORMATION!
During the pre-drying time the SGM
loader is locked.
6.9 Menu 7 Pre-Drying Time
There can be no material support, although the SGM loader is switched on
("ON").
Without process heater, this menu is not available!
Key
LED
Remark
Turn
off
the
dryer.
(The display shows "OFF")
7x
Change
to
Menu
Adjust the pre-drying time.
Remark
Change to Menu 7.
Please observe the chapter "Description".
Key
Remark
7.
Select the desired pre-drying
time in hours (0 - 24 hours) with
the UP and DOWN buttons.
Confirm with the MODE key.
6.10 Menu 8 Key lock
Key
8x
LED
Remark
This menu is indicated by showing "123" in the display. Starting
from this menu the key lock can
be activated or deactivated.
Select the desired Code-Number
with the UP/DOWN buttons:
Code-Number:
CODE 150: Keys are locked
CODE 153: Keys are not locked
Activate or deactivate the function with the ON/OFF button.
Start pre-drying time
The dryer is "OFF".
Key
LED
Remark
Switch the dryer "ON".
With the activation of the dryer,
the pre-drying time will automatically start to count down.
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Page 18 of 53
6.11 Counter Operating Hours
Key
8x
LED
Remark
This menu is indicated by showing "123" in the display. Starting
from this menu the counter
operating hours can be selected.
Select the desired CodeNumbers with the UP/DOWN
button.
Counter Operating Hours:
CODE 102
6.12 Setting the time
Key
Remark
By pressing the TIMER button in
Menu 1, the time is displayed for 20
seconds.
The day of the week is shown by
flashing one of the LEDs of the main
menu bar.
LED "Start" and LED "Stop" are
dark.
The hour value flashes and can be
Activate the display of the Counter Operating Hours with the
ON/OFF button.
adjusted with the
buttons.
Display: "bEt".
The minute value flashes and can be
Select the operating hour counter bS with the MODE button.
bS = Operating hours unit
adjusted with the
buttons.
and
and
Operating hours "¬ t t" = Ten
Thousand Numbers
The weekday value flashes and can
Operating hours "h ¬ e" = digits
hundred ten single
be adjusted with the
Merge the values of the two
displays together "¬ t t" "h ¬ e"
results in the complete operating
hours.
buttons. The weekday is
displayed on the 7 LEDs on the main
menu bar.
and
Confirm with the MODE key.
Exit the menu.
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Page 19 of 53
6.13 Weekly timer
One starting time and one stopping time each are
provided for each day of the week. Consequently
the device can be switched on and off once per
day. Blank storage places are displayed as "- - -".
Key
2x
Example: Switching on Sunday at 4:10 hrs.,
switching off Friday at 13:40 hrs. (Monday is
day 2)
Key
3x
Remark
Press, in Menu 1, the TIMER button
twice.
LED "Start" and LED for the first
weekday is flashing.
The weekday is displayed on the 7
LEDs on the main menu bar.
Request each weekday by pressing
the MODE button to cycle through.
Remark
LED "Start" is flashing and LED "1"
for the first weekday Sunday is
flashing.
- Enter first starting time:
Enter hours: 4 : - -
Changeover to minute input
Change between hours and minutes.
Enter minute: 4 : 1 0
Press UP and DOWN buttons simultaneously to clear the space. The
display then shows "- - -".
Using the programmed weekly timer:
Exit all menus.
In DRYMAX Main menu 1:
Activate timer. When the timer is
activated, the LED above the timer
button will flash.
If timer is activated, the main button
13x
Press the TIMER button repeatedly
until LED Week 6 (Friday) is shown
and the LED Stop is flashing.
Enter hours: 13 : - -
Changeover to minute input
is deactivated.
Enter minute: 13 : 4 0
Check the correct input.
Exit weekly timer menu.
In DRYMAX Main menu 1:
Activate timer
If timer is activated, the main button
is deactivated.
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Page 20 of 53
6.14 Change temperature unit
Key
LED
8x
Key
LED
Remark
Remark
In this menu the unit for all
temperature values can only be
performed by Wittmann-staff.
3x
The display shows "Yzz".
Select the desired CodeNumbers with the UP/DOWN
buttons.
Setting the desired year (adjustment of 1 - 99) with the UP /
DOWN buttons.
CODE 120: Set temperature
"t e"
The display shows "Stat".
With the UP button the temperature unit °F is turned on. The
LED is illuminating.
The settings are applied.
Leave the menu with the ON /
OFF button.
With the DOWN button the
temperature unit °C is turned on.
6.16 DRYMAX PDC (Option)
Confirm with the MODE key.
6.15 USER - Setting the date
Key
8x
LED
Remark
In this menu, the date can be
changed.
Select the desired CodeNumbers with the UP/DOWN
buttons.
6.16.1 Activation/Deactivation of material conveying
On the DRYMAX display there are three buttons
with the symbols of FEEDMAX loaders:
Key
Loader to Silo 1:
LED illuminated: Conveying to
Silo activated
Silo 1
CODE-Zahl 126: Set date
Activate the menu button - with
the ON / OFF.
The display shows "USER".
SGM 1
1x
The display shows "d.xx".
Setting the desired day (adjustment of 1 - 31) with the UP /
DOWN buttons.
Remark
SGM 2
LED dark: Conveying to Silo
deactivated
Loader to IMM 1:
LED illuminates: Conveying to
IMM 1 activated
LED dark: Conveying to IMM 1
deactivated
Loader to IMM 2:
LED illuminated: Conveying to
IMM 2 activated
LED dark: Conveying to IMM 2
deactivated
2x
The display shows ".yy".
Setting the desired month (adjustment of 1 - 12) with the UP /
DOWN buttons.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 21 of 53
6.16.2 Purging of drying hopper
Key
With the emptying mode, the drying hopper can be
conveniently emptied.
LED
Remark
Once the desired Parameter is
displayed:
The menu is identified by the
display of "123". In this menu the
purging mode can be selected.
Press UP/DOWN to modifiy the
parameter accordingly.
Confirm the new value with the
MODE-key.
Select the required code with the
UP/DOWN buttons.
Press the ON/OFF key to exit the
PDC parameter setup menu.
CODE 135: Purging mode of
drying hopper
Activate the purging mode with
the ON/OFF - key.
Display: OUT
Choose the Silo 1.
Start the purging with the UP
key.
Stop the purging with the DOWN
key.
Overview of Parameter Settings PDC:
ID
Default
Conveying time Silo 1
15 sec
Ft1.1
Conveying time IMM 1
15 sec
Ft1.2
Conveying time IMM 2
15 sec
PU1.1
Discharge time IMM 1
6 sec
PU1.2
Discharge time IMM 2
6 sec
do1.1
Dosing portion Mat.B IMM 1
or Silo
0%
Dosing portion Mat.B IMM 2
do1.2
when hopper dual proportioning is not assigned
0%
Err.C
Error Counter
10
IdLE
Pump Idle Time
2 sec
diS.0
Material dump time Silo 1
8 sec
diS.1
Material dump time IMM 1
8 sec
diS.2
Material dump time IMM 2
8 sec
Err.F
Error Counter first filling
80
Select the required code with the
UP/DOWN buttons.
Abr.C
Cleaning cycle time
3
CODE 127: PCD Parameter
Setup Menu
Abr. F
Number of conveying cycles
between the cleaning cycle
0
6.16.3 DRYMAX-PDC Parameter Setup
Menu
LED
Description
Ft1.0
Exit the purging mode with the
ON / OFF key.
Key
Remark
By pressing the MODE-key the
display shows in alternating
sequence the Parameter ID and
the value of the respective Parameter.
Remove the IMM loader and set it on the bin or
container you wish to empty the material in to.
Activate the emptying mode:
Key
LED
Remark
The menu is identified by the
display of "123". In this menu the
PDC parameter setup menu can
be selected.
Press the ON/OFF-key to enter
the PDC Parameter Setup Menu.
Abr. 1
Cleaning Pulse Time
0,5
sec
Abr. P
Cleaning Pause Time
1 sec
Display: FEED
Fed. o
Hopper discharge Time
4 sec
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Page 22 of 53
7
Maintenance
INFORMATION!
This chapter assumes knowledge of
accident prevention rules, operating
conditions, and safety regulations and
their implementation.
This chapter assumes electrical and
mechanical skills gained as a result of
education, experience and training.
7.1 Maintenance intervals
Please observe the specified maintenance intervals. This is the only way to ensure your unit
functions safety and properly and that we can
extend full warranty benefits in accordance with
our warranty conditions.
Responsible for maintenance and regular inspection of the safety devices on the unit falls to the
system operator as soon as the operator takes
possession of the unit.
DANGER!
Danger to life!
Disconnect all power sources before performing any work.
Any of this unit's necessities of operation, namely the power supply, compressed air and cooling water supply,
may cause injury or loss of life.
Danger to life!
Do not operate this unit in a partially disassembled state.
·
Before performing any maintenance, device must be disconnected from incoming power.
Name a supervisor before performing any
maintenance or repair work.
·
Before performing maintenance
make sure the compressed air to
the device is turned off as well as
the cooling water supply.
Keep written records of all work performed.
Maintenance and repair procedures not
described here may be performed or assigned ONLY by Wittmann service technicians, or qualified personnel authorized by
Wittmann.
The said table is an overview for maintenance and
repair personnel.
INFORMATION!
Depending on the plastic granulate and
the operation, the intervals must be
adjusted.
In the following chapters, the activities are explained and described in a more detailed way.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 23 of 53
safe installation, wiring,
switch, hoses, connections
Filter elements
2000
Operating
hours
400
Operating
hours
50
Operating
hours
yearly
daily
Components
I
Activities
check for leaks or damage, replace if necessary
Clean if necessary, replace if necessary
I
Air filter housing
I
C
C
Check for cracks and
leaks
Air duct hoses
I
I
I
Check friction points,
control connections
Dew point sensor
I
I
C
Check housing for leaks,
free them from dirt
Display
I
I
I
Check function
Wiring
I
I
I
Check for cracks and
broken places, control
connections
Köstrolith 4 AK
renew after 5 to 8 years
I = Inspection, C = Clean
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 24 of 53
7.1.1 Safeguarding and power supply
7.1.4 Process blower
On a regular basis, check one time per year all
safeguarding lines, switches, hoses, and threaded
connections for leakage, damage, and tightness.
Repair any defects immediately.
Clean the fan and the cooling fins of dirt. Check
how tight the air hoses fit and check for friction
points.
7.1.2 Filter elements
INFORMATION!
Check all filter elements daily.
The cleaning frequency of the filter elements is
largely dependent on the material conveyed and
can only be determined through experience with
the granulates used. Very dusty granulate and dirty
ambient air requires more frequent cleaning.
7.1.3 Cleaning / changing filter elements
Inspect the filter elements regularly. A dirty filter
reduces the process air flow, which hampers the
units drying performance.
CAUTION!
Running blowers draw in parts, dust and
foreign particles. This can destroy the
blower and contaminate unit elements.
·
Switch the unit off before you open
the filter housing or take off the filter. Wait until all blowers and motors have come to a stop.
·
Never operate the unit without its
filter elements.
7.1.5 Air duct hoses
Check all hoses for secure connections. If necessary, remove the hose clamps and check in the
hoses for buildup. Check the hoses for pressure
and friction points. Replace faulty hoses immediately with new hoses, otherwise there is a risk of
overheating the unit.
7.1.6 Dew point sensor
Check the tightness of the copper lines and clean
them. Check the plug connection of the power
supply of firmly seated. If there is any buildup,
clean it carefully.
7.1.7 Control panel
Check out all the frictions on the control panel.
Perform self-test to determine the order of the
panel by missing functionality. The self-test occurs
automatically start the dryer.
7.1.8 Wiring
Check the wiring for grinding and breaking points.
Check the attachment of all connectors. Check all
bolts for tightness of electrical connections. If
necessary, tighten the bolts.
Once the blower has stopped, the filter housing
can be opened and the filter cartridge can be
removed. Simple filters are designed without the
filter housing.
You can use compressed air to clean the filter
element (spray air from inside toward the outside).
INFORMATION!
Avoid possible contamination of the
environment and the operating personnel with dust.
Change any heavily soiled filter elements.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 25 of 53
7.1.9 Köstrolith 4AK
WARNING!
Risk of injury!
Skin contact may cause drying. When
the desiccant comes in contact with
water, noticeable heat occurs.
·
Use protective gloves.
Dust generation may result in ocular,
and/or pulmonary injury.
·
In case of dust generation, use
respirator masks, goggles and protective gloves.
It is recommended to exchange the Köstrolith 4 AK
every 5-8 years. Remove the drying cartridge.
Empty the used Köstrolith 4 AK in to a container
and dispose of it according to national rules and
regulations.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 26 of 53
8
Faults
8.1 Alarm list
If an error is identified the error number will be shown on the display (Exx). If the error can be allocated to a
component, this is additionally indicated by the appropriate LED flashing.
Hint messages and error messages have different effects on the further operation of the device:
Hint messages
Error messages
Are references to possible errors. The dryer
remains in operation. For information concerning the PDC function (messages H02 - H07),
the hint message appears and the alarm
output is set. Check the corresponding component.
Are serious device errors. The device is switched off
immediately and the alarm output is set! The device
can only be restarted once the source of the
error has been rectified.
To confirm an error, press
No.
buttons at the same time.
Error description
Trouble shooting
--
Phase is missing / reversed phase
§
Check the phase.
H01
Error in safety chain
The DRYMAX has been shut down
because of a problem.
The security chain of the dryer was
broken.
§
Wait until the cooling time, before turning off the
device.
Set the safety temperature limiter on the resetbutton (green button).
Check the fuses.
H02
PDC filter monitoring
The pressure switch of the process filter
has triggered.
§
Perform maintenance work according the training
manual of the DRYMAX.
H03
PDC 1 Silo
Loader has the max. set failed loading
cycles exceeded.
§
§
§
Check the level of the material source.
Check the compressed air supply of the loader.
Make sure that the material loading is set correctly
(amount of material).
Check the function of the loader.
Check if the shutoff valve is closed on the SILMAX.
§
§
§
§
H05
PDC 1 IMM 1
Loader has the max. set failed loading
cycles exceeded.
§
§
§
§
§
H07
E10
PDC 1 IMM 2
Loader has the max. set failed loading
cycles exceeded.
Tolerance exceeded Silo 1
The positive tolerance of the drying
temperature (the process air temperature) has been exceeded.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Check the level of the material source.
Check the compressed air supply of the loader.
Make sure that the material loading is set correctly
(amount of material).
Check the function of the loader.
Check if the shutoff valve is closed on the SILMAX.
§
§
Check the level of the material source.
Check the compressed air supply of the loader.
Make sure that the material loading is set correctly
(amount of material).
Check the function of the loader.
Check if the shutoff valve is closed on the SILMAX.
§
Check the heater contactor and SSR.
§
Check the correct air supply to the silo (leakage,
detached tube).
§
§
§
Page 27 of 53
No.
Error description
Trouble shooting
§
§
§
§
§
E11
Tolerance exceeded Silo 2
The positive tolerance of the drying
temperature (the process air temperature) has been exceeded.
§
§
§
§
§
§
§
E14
Tolerance exceeded regeneration 1
A defective sensor or broken cable
triggered the error.
§
§
§
E15
Tolerance exceeded regeneration 2
A defective sensor or broken cable
triggered the error.
§
§
§
H20
Tolerance exceeded dew point
The measured dew point is above the set
limit value.
§
§
§
Check the function of the process air cooler.
Check the function of the temperature sensor.
Check the wiring of the temperature sensor for a
tight fit and possible fractures.
If the drying temperature was changed, it needs
some time to wait until the new drying temperature
was set in the silo.
From this reason, reduce the drying temperature
only in small steps (10°C for 1 minute).
Check the heater contactor and SSR.
Check the correct air supply to the silo (leakage,
detached tube).
Check the function of the process air cooler.
Check the function of the temperature sensor.
Check the wiring of the temperature sensor for a
tight fit and possible fractures.
If the drying temperature was changed, it needs
some time to wait until the new drying temperature
was set in the silo.
From this reason, reduce the drying temperature
only in small steps (10°C for 1 minute).
Check the function of the sensor.
Check the wiring for a tight fit and possible fractures.
If necessary replace the sensor or the wiring.
Check the function of the sensor.
Check the wiring for a tight fit and possible fractures.
If necessary replace the sensor or the wiring.
Check the hopper throughput.
New material has a very high moisture content.
Wait a cycle and check the dew point again.
Check a higher set value.
H30
Tolerance undercut Silo 1
The heater, or the temperature sensor
are defective.
§
§
§
Check the function of the heater.
Check the function of the temperature sensor.
If necessary replace the heater or temperature
sensor.
H31
Tolerance undercut Silo 2
The heater, or the temperature sensor
are defective.
§
§
§
Check the function of the heater.
Check the function of the temperature sensor.
If necessary replace the heater or temperature
sensor.
H34
Tolerance undercut regeneration 1
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
H35
Tolerance undercut regeneration 2
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
H40
Tolerance undercut dew point
The measured dew point is under the set
limit value.
§
§
Check the hopper throughput.
New material has a very high moisture content.
Wait a cycle and check the dew point again.
E48
Process blower pressure monitoring
Valve defect
§
§
Check the process blower
Check the direction of rotation of the motor
H49
Return air filter monitoring
The process and return air filter can be
§
Check the process- and return air filter for correct
installation position.
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Page 28 of 53
No.
Error description
Trouble shooting
interchanged.
E50
Sensor break Silo 1
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
E51
Sensor break Silo 2
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
E52
Sensor break Silo 1 return air
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
E53
Sensor break Silo 2 return air
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
E54
Sensor break regeneration 1
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
E55
Sensor break regeneration 2
A defective sensor or broken cable
triggered the error.
§
§
§
Check the function of the sensor.
Check the wiring of tight fit and possible fractures.
If necessary replace the sensor or the wiring.
H60
Sensor break dew point
Cable break between board and dew
point sensor.
§
§
Check if the signal wire of the dew point sensor is
connected to the terminal F8 on board U4.
Check that the plug is firmly connected to the dew
point sensor.
Check the glass tube fuse on the board U4.
§
H68
Fault protection device
The return air temperature is too high.
§
§
Check the function of the return air cooler.
If necessary replace the return air cooler.
E71
E01 after main switch off, without aware
cooling time
The device was turned OFF with the
main switch during cooling time (OFF
flashes on the screen). The power supply
was interrupted.
§
Wait for the cooling time, before turning off the
device with the main switch.
E72
EEPROM and SW do not match
Software and hardware are not compatible.
§
Upload the right software.
H73
Real-time clock is not running
The board maybe faulty.
§
Contact your Wittmann service technician.
E74
New EEPROM (Reset required)
There was no reset after a software
update.
§
Perform a reset.
H76
Service needed
The service counter has expired.
§
Perform a service to the device.
H80
Smartflow running time closed Silo 1
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
§
§
H81
Smartflow running time closed Silo 2
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
Drymax_E60_EN_V1_6.doc / 2.19.2015
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Page 29 of 53
No.
Error description
Trouble shooting
Wittmann service technician.
H84
Smartflow running time open
Silo 1
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
Set the position of the micro switch.
§
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
§
§
H85
Smartflow running time open
Silo 2
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
H88
Smartflow running time to fast/closed
Silo 1
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
H89
Smartflow running time to fast/closed
Silo 2
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
H92
Smartflow running time to fast open
Silo 1
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
H93
Smartflow running time to fast open
Silo 2
The micro switch of the Smartflow isn’t
correctly. The servomotor doesn’t drive.
§
§
§
§
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
Set the position of the micro switch.
Turn off the SILMAX, bring the Smartflow with the
lock button to the left until the flap is closed. Turn
the SILMAX on.
If necessary replace the servo motor.
If the error message appears again, contact your
Wittmann service technician.
H94
Valve End position not reached
cartridge 1
Valve hasn’t reached end position.
§
§
§
§
§
Check the function of the servomotor.
Check the direction of rotation of the servomotor.
Check the function of the micro switch.
Check the position of the micro switch.
Check the wiring for tight fit and possible fractures.
H95
Valve End position not reached
cartridge 2
Valve hasn’t reached end position.
§
§
§
§
§
Check the function of the servomotor.
Check the direction of rotation of the servomotor.
Check the function of the micro switch.
Check the position of the micro switch.
Check the wiring for tight fit and possible fractures.
H98
Valve End position not vacated
cartridge 1
§
§
Check the function of the servomotor.
Check the direction of rotation of the servomotor.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 30 of 53
No.
H99
Error description
Trouble shooting
The micro switch isn’t set correctly. The
valve doesn’t switch.
§
Check the wiring for tight fit and possible fractures.
Valve End position not vacated
cartridge 2
The micro switch isn’t set correctly. The
valve doesn’t switch.
§
§
§
Check the function of the servomotor.
Check the direction of rotation of the servomotor.
Check the wiring for tight fit and possible fractures.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 31 of 53
9
Decommissioning of DRYMAX
When the life of the machine / equipment is terminated, all of the power sources (electricity, compressed air, cooling water), as well as the connected devices (FEEDMAX, SILMAX, …) must be
disconnected and decommissioned properly.
Drymax_E60_EN_V1_6.doc / 2.19.2015
Please refer the operating and training manuals of
the connected devices.
INFORMATION!
The disposal of the device must comply
with the applicable laws of each country.
Page 32 of 53
10
Replacement Parts
10.1 DRYMAX E60 compact
When ordering replacement parts, always state:
Order number (Axxx xxxx)
Item- / Serial number
Control number
Replacement parts number (if available)
8
3
5
4
10
2
1
Pos.
Description
Item No.
1
Heater
2
Seal DM C60 Heater
3
Air filter
4
Valve Drymax E60
5
Seal
CD-48
8
Side channel blower
CP-86
10
Dew point sensor
Pressure monitoring – return air (option)
Drymax_E60_EN_V1_6.doc / 2.19.2015
CH-35
K101-923
CA-193
K201-871
EW-595
K201-1024
Page 33 of 53
6
7
9
Pos.
Description
Item No.
6
Switch Micro
EW-725
7
Motor actuators
EM-297
9
Switch: Thermostatic
EW-762
Cable set E 60
contains Pos. 7 + 9, all wiring and
connections
K5-224
Köstrolith 4 AK
CA-24
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 34 of 53
10.2 DRYMAX E60 PDC
2
1
3
4
Pos.
Description
Item Nr.
1
Side channel blower
2
Valve
3
Air filter
CA-392
4
Seal
MD-164
Köstrolith 4 AK
Drymax_E60_EN_V1_6.doc / 2.19.2015
CP-45
K201-711
CA-24
Page 35 of 53
E60
10.3 Technical data
DRYMAX E60
Air output 50 Hz
Air output 60 Hz
m³/h
Mains voltage
Process heater
Regeneration heater
kW
kW
Köstrolith 4 AK
Connection cable
Noise development
kg
Drymax_E60_EN_V1_6.doc / 2.19.2015
dB (A)
60
72
EU: 400 V / 3 Ph / 50 Hz
US: 480 V / 3 Ph / 60 Hz
CA: 575 V / 3 Ph / 60 Hz
JP: 208 V / 3 Ph / 50/60 Hz
3
1,2
8
Schuko CEE 7/7 (16 Ampere)
< 70
Page 36 of 53
E60 H
E60
70
E60
100
E60
70-M
E60
100-M
E60
150-M
E60
200-M
E60
300-M
mm
mm
mm
1200
800
1300
1200
800
1700
1200
800
1700
1300
1100
1950
1300
1100
1950
1300
1100
2100
1100
1000
1730
1100
1000
1240
kg
49
150
150
203
209
219
248
258
DRYMAX E60
Length A
Width B
Height C
Weight
Drymax_E60_EN_V1_6.doc / 2.19.2015
Page 37 of 53
11
Customer Service Centers
HEADQUATERS
WITTMANN Kunststoffgeräte GmbH
Lichtblaustraße 10
A-1220 Wien
Österreich
Tel. +43/1/250 39-0
Fax +43/1/250 71-70
info.at@wittmann-group.com
www.wittmann-group.com
BRANCHES WORLDWIDE
Australia/New Zealand
WITTMANN BATTENFELD Australia
Pty Ltd
Unit 9, Garden Boulevard
Dingley Village VIC 3172
PO Box 614 Braeside 3195
AUSTRALIEN
Tel. +61 3 9551 4200
Fax +61 3 9551 4300
steven.mohr@wittmann-group.com.au
www.wittmann-group.com.au
Belgium/Netherland/Luxemburg
WITTMANN BATTENFELD Benelux
NV
Nieuwlandlaan 1A
Industriepark B190
B-3200 Aarschot
Tel. +32 (0) 16 551180
Fax +32 (0) 16 562659
info@wittmann-group.be
Brazil
WITTMANN do Brasil Ltda.
Av. Francisco de Angelis
166-Jardim Okita
CEP 13043-030 Campinas SP
BRAZIL
Tel. +55-19 3234-9464
Fax +55-19 3234-3784
wittmann@wittmann-group.com.br
www.wittmann-group.com.br
Bulgaria
WITTMANN BATTENFELD
Bulgarien EOOD
Hr. Smirnenski Str. 24
4147 Kalekovets
BULGARIA
Tel. +359 3124 2284
Fax +359 3124 2279
fassen.serev@wittmann-group.com
Canada
WITTMANN Canada Inc.
35 Leek Crescent
Richmond Hill, ON L4B 4C2
Tel. (905) 887-5355
Fax (905) 887-1162
toll free: 1 888 466 8266
info@wittmann-group.ca
www.wittmann-group.ca
China
WITTMANN Robot (Kunshan) Co., Ltd.
No. 1 Wittmann Rd.,
Dianshanhu, Kunshan
Jiangsu Province
CHINA 215345
Tel. +86 512 5748 3388
Fax +86 512 5748 3399
WITTMANN BATTENFELD
(Shanghai) Co., Ltd.
1908-1909, Building 915
Oasis Middlering Business Centre
No. 915 Zhenbei Road, Shanghai
CHINA 200333
Tel. +86 512 5748 3388
Fax +86 21 5489 3239
info@wittmann-group.cn
www.wittmann-group.cn
Czech Republic/Slovakia
WITTMANN BATTENFELD CZ spol.
S.r.o.
Male Nepodrice 67
CZ-397 01 Pisek
Czech Republic
Tel. 00420 384-972-165
Fax 00420 382-272-996
info@wittmann-group.cz
www.wittmann-group.cz
France
WITTMANN BATTENFELD France
SAS
27, Rue de la Tuilerie
Z.l. Tuilerie II
F-38170 Seyssinet-Pariset
France
Tel. + 33 4 76 84 27 27
Fax + 33 4 76 84 27 20
ZA Champ Frévant
F-39360 Chassal
France
Tel. +33 3 84 41 54 54
Fax +33 3 84 41 54 55
info@wittmann-group.fr
www.wittmann-group.fr
Germany
WITTMANN ROBOT SYSTEM GmbH
Am Gewerbepark 1-3
D-64823 Groß-Umstadt
Germany
Tel. +49 607893390
Fax +49 607833940
Haimendorfer Straße 48
D-90571 Schwaig/Nbg.
Germany
Tel. +49 911953870
Fax +49 9119538750
info.de@wittmann-group.com
WITTMANN BATTENFELD GmbH &
Co. KG
Werner-Battenfeld-Straße 1
58540 Meinerzhagen
Tel. +49 (0) 2354/72-121
Fax +49 (0) 2354/72-129
info@wittmann-group.com
Drymax_E60_EN_V1_6.doc / 2.19.2015
Great Britain/Ireland
WITTMANN BATTENFELD UK Ltd
Sanders Road, Finedon Road
Industrial Estate
Wellingborough
GB-NN8 4NL Northants
Great Britain
Tel. +44-1933275777
Fax +44-1933270590
info@wittmann-group.co.uk
www.wittmann-group.co.uk
Hungary
WITTMANN Robottechnikai Kft.
Központ és gyártó üzem
H-9200 Mosonmagyaróvár
Eke u. 6.
Tel. +36 96 577470
Fax +36 96 577471
Értékesítés & Szervíz
H-2084 Pilisszentiván
Bányatelep 14
Tel. +36 26 567 610
Fax +36 26 567 611
info.hu@wittmann-group.com
India
WITTMANN BATTENFELD India pvt
Ltd.
1 & 2 Arumugam Nagar
Chinna Porur
Chennai 600 116
India
Tel. +91 44 42077009
Fax +91 44 24761032
nanda.kumar@wittmann-group.com
Italia
WITTMANN BATTENFELD Italia Srl
Via Donizetti, 9
20020 Solaro MI
Italia
Tel. +39 (02) 96 98 10 20
Fax +39 (02) 96 98 10 29
info@wittmann-group.it
www.wittmann-group.it
Malaysia
WITTMANN BATTENFELD
(Malaysia) Sdn Bhd
No. 16, Jalan Bandar Limabelas
Pusat Bandar Puchong
47100 Selangor
D.E. Malaysia
Tel. +60 3 5882 6028
Fax +60 3 5882 6036
info@wittmann-group.my
Mexico
WITTMANN BATTENFELD
México S.A. de C.V.
Av. Rafael Sesma Huerta No. 21
Parque Industrial FINSA
C.P. 76246
El Marqués Querétaro
Mexico
Tel. +52 442 10 17 100
Fax +52 442 10 17 101
info@wittmann-group.mx
www.wittmann-group.mx
Page 38 of 53
Romania
WITTMANN BATTENFELD S.R.L
Cotroceni Business Center
B-dul luliu Maniu Nr. 7, Corp T, Et. 2,
Sector 6
Bucuresti
RO 061072
Romania
Tel. +40 720 227 255
Fax +40 213 172 718
bogdan.nestor@wittmann-group.ro
Russia
OOO BATTENFELD
Injection Molding Russia
Altufievskoe shosse
house 48, block 1, office 304
127566 Moscow
Russia
Tel. +7/495/983-02-45
Fax +7/495/983-02-45
general@battenfeld.ru
www.battenfeld.ru
Singapore/Indonesia/Vietnam
WITTMANN BATTENFELD (Singapore)
Pte. Ltd.
No. 48 Toh Guan Road East, #03-123
Enterprise Hub
Singapore 608586
Tel. +65 6795 8829
Fax +65 6795 8786
info@wittmann-grouo.sg
Spain
WITTMANN BATTENFELD SPAIN S.L.
Pol. Ind. Plans d’arau
C/Thomas Alva Edison Nr. 1
E-08787 La Pobla de Claramut Barcelona
Spain
Tel. +34-93 808 7860
Fax +34-93 808 7197/7199
info@wittmann-group.es
www.wittmann-group.es
Switzerland
WITTMANN Kunststofftechnik AG
Uznacherstrasse 18
CH-8722 Kaltbrunn
Switzerland
Tel. +41-55293 40 93
Fax +41-55293 40 94
info@wittmann-group.ch
www.wittmann-group.ch
Taiwan
WITTMANN BATTENFELD (Taiwan)
Co. Ltd.
No. 365, Dalin Rd., Daya Dist.
Taichung Country 42847
Taiwan (R.O.C.)
Tel. +886 4 2567 9272
Fax +886 4 2567 9372
info@wittmann-group.tw
www.wittmann-group.cn
Thailand
WITTMANN BATTENFELD (Thailand)
Co. Ltd.
294/2 Soi RK Office Park
Romklao Rd., Klong Sam Prawet
Lad Krabang
Bangkok 10520
Thailand
Tel. +66 2 184 9653
Fax +66 2 184 9654
info@wittmann-battenfeld.co.th
Drymax_E60_EN_V1_6.doc / 2.19.2015
Turkey
WITTMANN BATTENFELD
Plastik Makineleri Ltd. Sti,
Küçükyali is merkezi
Girne Mahallesi, Irmak Sokak
F Blok No: 20
TK-34852 Maltepe Istanbul
Turkey
Tel. +90 216 550 93 14
Tel. +90 583 44 06
Fax +90 216 550 93 17
info.tr@wittmann-group.com
www.wittmann.com.tr
USA
WITTMANN BATTENFELD, Inc.
1 Technology Park Drive
Torrington, CT 06790
USA
Tel. +1-860-496-9603
Fax +1-860-482-2069
WITTMANN BATTENFELD, Inc.
29222 Rancho Viejo Road, Suite 113-A
San Juan Capistrano, California
Tel. +1-860-689-6596
Fax +1-860-496-203
Midwest Tech Center:
Elgin, IL
Tel. +1-847-844-1811
info.us@wittmann-group.com
www.wittmann-ct.com
AGENTS WORLDWIDE
Argentina
BeMaq S.A.
Colectora Panamericana
Este 2011 – Of. 104
B1609 JVB Boulogne
Prov. De Buenos Aires
Argentina
Tel. +54 11 4139 8877
Fax +54 11 4139 8876
info@bemaq.biz
www.bemaq.biz
Belarus
BATTENFELD Belarus
ul. Golubewa, d. 11, kv. 343
220 116 Minsk
Tel. +375 (0) 17 271-7986
Fax +375 (0) 17 271-7986
Mobile +375 296717986
battenfeld@tut.by
Central America / Dominican Republic
Jonathan Barth
WITTMANN BATTENFELD
México S.A. de C.V.
Tel. +506 8386 54 32
Chile
Intermaq LTDA
Manuel Fischmann 0568
La Cisterna, Santiago
Chile
Tel. +56-2-3109108
victorcordovez@intermaq.cl
www.intermaq.cl
Columbia
WIBA Colombia
Calle 152 A No. 13-58 Torre 2 Apt. 702
Edificio el Cedro
Bogotá
Colombia
Tel. +57 (1) 648 53 13
jairo.mantilla-consultor@wittmanngroup.mx
Costa Rica
Jonatha José Barth Solis
Asesor Externo
WITTMANN BATTENFELD Costa Rica
Villa Barsa de la Escuela
San Diego 200 Mts. Sur
Calle la Claudia
Desamparados Alajuela
Costa Rica
C.P. 20110
Tel. +506 24 41 53 24
jonathan.barth-consultor@wittmanngroup.mx
Danmark
WITTMANN BATTENFELD ApS
Kartbjerg 202
DK-3480 Fredensborg
Danmark
Tel. +45-4846 6500
Fax +45-4846 6519
info@wittmann-robot.dk
www.wittmann.dk
Egypt
MEISCA Middle East
Industrial Services & Commercial
Agencies
27 Ahmend Fakhry Str.,
Apt. 2-Zone 6 Nasr City
Cairo 11391
Tel. +20 (2) 2270 0919
Fax +20 (2) 2271 7032
info@miesca.com
Emirates (UAE)
Eurogulf Industrial Supplies LLC
P.O. Box: 3689
Sharjah
Emirates (UAE)
Managing Director
Mr. Walter Cornelisse
walter@eurogulf.net
Finland
WiBa Finland Oy
Pailinnantie 6
FI-24910 Halikko as.
Finland
Tel. +358 44 72 73 810
petri.haggman@wiba.fi
www.wiba.fi
Greece
CASAMESTA Ltd.
16 Krinon
PC 3110 Limassol
Cyprus
info@viopolymer.gr
Page 39 of 53
Guatemala/Honduras/El Salvador
Maprimaq
Calzada Roosevelt 22-43 zona 11
TIKAL FUTURA
Business & Convention Center
Torre Sol – Oficinas 9C & 9D
Guatemala Ciudad
Guatemala, C.A. (01011)
Tel. +(502) 2440 1840
Fax +(502) 2440 1830
Mobile +(502) 5781 2777
plasticos@maprimaq.com
www.maprimaq.com
India
Kromes Marketing India
13-C Gr. Fl. Parmanand Co-op
Hsg. Soc., 5th Rd, Khar West
400052 Mumbai
Tel. +91 (22) 2600-8463
Fax +91 (22) 2600-8462
kromes@rediffmail.com
Israel
A.ZOHAR Ltd.
Systems & Technology
Trade Center Hashmura str. 2
IL-30900 Zichron Ya´Akov
Israel
Mr. Arieh Zohar
Tel. +972 54 4270 582
Fax +972 54 6392 113
Hdy. +972 64 4270 582
Fax +972 64 4270 583
azohar@nestvision.net.il
Japan
PLASTRON Coproration
229-1 Aza Aotahara, Arai
Motomiya-Machi, Adachi-gu
969-11 Fukushima-Ken
Japan
Mr. Tanito
Tel. +81-243363371
Fax +81-243363373
tanito@plastron.co.jp
Korea
DIGITRADING Co. Ltd.
#201, 192-10, Shinbu-dong
Chun an si, Chung nam
South Korea 330-991
Mr. Chani Park
Tel. +82 31 429 7911
Fax +82 31 429 7915
digitrad@kornet.net
Marocco
GERMANY PLAST/ALASIL
44 Ang Avenue Hassan 2
Rue Med Abdou
B Nr. 5 Kenitra
Casablanca
Marocco
Mr. Dr.-Ing. Nkaira Mohammed
Tel. +212 537378096
Fax +212 537389046
Mobile +212 661195700
Mobile +212 671987554
germany.plast@googlemail.com
Drymax_E60_EN_V1_6.doc / 2.19.2015
Parkistan
MS (Integrated Management ServicePVT-Ltd.)
P.O. Box 23 Korangi Industrial Area
Karachi 74900
Parkistan
Tel. +92-21/5060622
Fax +92-21/5063254
Mobile: +92-300/8242336
amer.ashfaq@imspk.com
Sweden/Norway
BATTENFELD Sverige AB
Skallebackavägen 29
30241 Halmstad
Sweden
Tel. +46 35 15 59 50
Fax +46 35 15 59 59
info@battenfeld.se
www.battenfeld.se
Peru
Bernd Dose
Fray Angelico 280
41 San Borja (Lima)
Tel.+51 (0)1 2261372
Fax +51 (0)1 4764030
bernddose@hotmail.com
Switzerland
BATTENFELD Schweiz AG
Javastraße 13
8604 Volketswil
Tel. +41 (44) 908 65 65
Fax +41 (44) 908 65 50
t.robers@battenfeld.ch
www.battenfeld.ch
Poland
DOPAK Sp.z.o.o.
ul. Sokalska 2
54-614 Wroclaw
Poland
Tel. +48-71 35840-00
Fax +48-71 35840-10
dopak@dopak.pl
www.dopak.pl
Tunisia
FLUIDES SERVICES
Immeuble SAADI Tour E.F.
App. No. 12
1082 cité Mahrajane
Tunis
Tunisia
Tel. 00 216 71 714 736
Fax 00 219 71 700 882
Saudi Arabia
United Technologies Est.
2nd Ind. Zone – Commercial Center
P.O. Box 286091
11323 Riyadh
Tel. +9661 2654699
Fax +9661 2654688
info@unitechplast.com
Ukraine
BATTENFELD Ukraine Ltd.
Transformatornay str. 7,
95000, Simferopol, Ukraine
Tel. +380 652 25 61 57
Fax +380 652 24 80 74
office@battenfeld.com.ua
Serbia
Primex Export-Import
Bul. Revolucije 290
11050 Beograd
Serbia
Tel. +381 11-2417-362
Fax +381 11-2412-271
primex@sezampro.rs
Slovenia/Croatia/BosniaHerzegovina
Robos.d.o.o
Pot na Debeli hrib 50
SLO-1291 Skofljica
Slovenia
Peter Zajc
Tel./Fax +386 1 781 00 44
Mobile +386 41 779 019
info@robos.si
www.robos.si
South Africa
MOULDPLAS MARKETING PTY LTD
P.O. Box 960 North Riding 2162
4 Kya Sands Road
Kya Sands Industrial Estate
Randburg, 2163
Gauteng Province
Repubilc South Africa
Tel. +27 11 462 2920
Fax +27 11 462 2108
bryan@mouldplas.co.za
www.mouldplas.co.za
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12
Annex
12.1 Parameter orientation table
Process
temperature
[°C]
Pre-drying
time
[h]
Bulk density
[kg/dm³]
Air quantity
[m³/kg]
ABS
80
2,5
0,63
1,62
Acrylnitril-Styrol-Acrylester
ASA
80
3
0,66
1,62
Zelluloseacetat
CA
65
2,5
0,78
2,46
Zelluloseacetobutyrat
CAB
60
2,5
0,71
2,38
Zellulosepropionat
CP
70
2,5
0,74
2,31
Ethylen-Vinlyacetat-Cop.
EVA
80
2
0,57
2,86
Ionomere
Ionomere
90
3,5
0,56
2,59
Liquid Crystal Polymer
LCP
150
4
0,83
1,62
Polyamid 11
PA11
75
3 (*)
0,62
1,63
Polyamid 12
PA12
75
3 (*)
0,62
2,07
Polyamid 6
PA6
80
3 (*)
0,68
2,11
Polyamid 6-10
PA610
80
3 (*)
0,65
2,11
Polyamid 6-3-T
PA63T
80
3 (*)
0,67
1,87
Polyamid 6-6
PA66
80
3 (*)
0,68
2,11
Polyamid 6-6, 35% glass fiber
PA66
GF35
80
3 (*)
0,85
1,74
Polyaryletherketone
PAEK
150
3
0,78
1,70
Polybutylentherephthalat
PBT
120
3,5
0,81
1,72
Polybutylentherephthalat, 30% glass fiber
PBT
GF30
120
3,5
0,92
1,72
Polycarbonat
PC
120
3
0,72
1,34
Polycarbonat, 30% glass fiber
PC GF30
120
3
0,86
1,24
Polycyclohexylenedimethyleneterephthalate
+ Glycol (Cop.)
PCTG
75
6
0,74
1,95
Polyetheretherketon
PEEK
160
4
0,79
2,54
Polyetheretherketon, 30% glass fiber
PEEK
GF30
160
4
0,89
2,01
Polyethylene e.g. filled with soot
PE-filled
90
3
0,57
2,23
(linear) Hart-Polyethylene
PE-HD
90
1,5
0,58
2,23
Polyetherimid
PEI
150
3,5
0,76
1,40
(polymerized) Smooth-Polyethylene
PE-LD
80
1,5
0,55
2,36
Linear Polyethylene low density
PE-LLD
90
1,5
0,55
2,23
(linear) Polyethylene average density
PE-MD
90
1,5
0,56
2,23
Polyethersulfon
PES
150
3,5
0,82
1,52
Plastic
Abbreviation
Acrylnitril-Butadien-Styrol
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Polyethersulfon, 30% glass fiber
PES
GF30
150
3,5
0,96
1,46
Polyethylentherephthalat (injection)
PET
125
4
0,84
1,72
Polyethylentherephthalat (preforms, extrusion)
PET-A
170
6
0,84
2,13
glykolmodifiziertes Polyethylentherephthalat
PETG
65
4
0,76
1,74
Perflour Alcoxyalkan Cop.
PFA
120
3
1,30
1,28
Polyflouralkoxy-Cop.
PFA-TFA
120
3
1,30
1,28
Polymethylmethacrylat
PMMA
80
3,5
0,71
1,83
Polyoxymethylen
POM
100
2,5
0,85
1,66
Polyoxymethylen, 30% glass fiber
POM
GF30
100
2,5
0,96
1,37
Polypropylene
PP
90
1,5
0,54
2,00
Polypropylene, 20% glass fiber
PP GF20
90
3
0,63
1,80
Polypropylene, 30% glass fiber
PP GF30
90
3
0,68
1,66
Polypropylene, 40% Mineral
PP M40
90
3
0,73
1,63
Polyphthalamid
PPA
100
6
0,69
1,58
Polyphthalamid, 33% glass fiber
PPA
GF33
100
6
0,89
1,36
Polyphenylenether
PPE
100
2
0,65
1,36
Polyphenylenether, 30% glass fiber
PPE
GF30
100
2
0,77
1,52
Polyphenylenoxid
PPO
100
2,5
0,64
1,61
Polyphenylensulfid
PPS
150
3,5
0,80
1,63
Polyphenylensulfid, 40% glass fiber
PPS
GF40
150
3
0,99
1,38
Polystyrene
PS
80
1,5
0,63
1,62
Polysulfon
PSU
140
2,5
0,74
2,55
Polysulfon, 20% glass fiber
PSU
GF20
150
3
0,84
2,38
Polysulfon modified
PSU mod
150
3
0,74
1,96
Polyurethane-Elastomer
PUR
90
2,5
0,73
2,00
Polyvinyl chloride
PVC
70
1,5
0,81
1,15
Smooth-Polyvinyl chloride
PVC-P
70
1,5
0,78
1,22
Hart-Polyvinyl chloride
PVC-U
70
1,5
0,87
1,15
Polyvinylidenfluorid
PVDF
140
3
1,07
1,39
Styrene-acrylnitrile-Copolymer
SAN
80
2,5
0,65
1,49
Styrene-Butadiene-Copolymer
SB
70
1,5
0,63
1,76
Thermopl.-Copolyester
TPE-E
100
3
0,71
2,04
Thermopl. Polyurethane (smooth) (TPU)
TPE-U
90
2
0,73
1,88
(*) applies to bagged products
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12.2 Data sheet Köstrolith 4AK
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12.3 Declaration of Conformity
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